WO2019189111A1 - 感光性樹脂組成物、硬化膜、積層体、これらの製造方法、半導体デバイス、これらに用いられる熱塩基発生剤 - Google Patents
感光性樹脂組成物、硬化膜、積層体、これらの製造方法、半導体デバイス、これらに用いられる熱塩基発生剤 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/22—Polybenzoxazoles
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0045—Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/032—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
- G03F7/037—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polyamides or polyimides
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/30—Imagewise removal using liquid means
- G03F7/32—Liquid compositions therefor, e.g. developers
Definitions
- the present invention relates to a photosensitive resin composition, a cured film, a laminate, a production method thereof, a semiconductor device, and a thermal base generator used in these.
- Polyimide resins and polybenzoxazole resins are excellent in heat resistance and insulation, and thus are applied to various uses (for example, see Non-Patent Documents 1 and 2).
- the use is not particularly limited, when a semiconductor device for mounting is taken as an example, it can be used as a material for an insulating film or a sealing material, or as a protective film thereof. It is also used as a base film and coverlay for flexible substrates.
- the above polyimide resins and the like generally have low solubility in solvents. Therefore, a method of dissolving in a solvent in a state of a precursor before the cyclization reaction, specifically, a polymer precursor such as a polyimide precursor or a polybenzoxazole precursor is often used.
- the excellent handleability can be realized, and when manufacturing each product as described above, it can be applied and processed in various forms on a substrate or the like. Thereafter, it can be heated to cyclize the polymer precursor to form a cured product.
- the industrial application development is expected more and more.
- This photosensitive resin composition contains (A) a polyimide precursor, (B) a specific plasticizer, and (C) a photosensitive agent. Accordingly, it is described that a product that is flexible, does not warp, and exhibits flame retardancy can be provided.
- a thermosetting resin composition including a specific tertiary amine compound and a thermosetting resin that is cyclized and cured by a base has been proposed (Patent Literature). 2).
- Patent Literature thermosetting resin composition including a specific tertiary amine compound and a thermosetting resin that is cyclized and cured by a base.
- Patent Document 3 A photosensitive resin composition containing a photosensitive compound has been proposed (Patent Document 3). Accordingly, it is described that the cyclization reaction can be performed at a low temperature and that the resolution in exposure and development is excellent.
- the above technology has made it possible to provide a photosensitive resin composition that achieves cyclization at low temperatures and is excellent in stability and resolution, and is suitable for use in interlayer insulating films, rewiring layers, and the like.
- the development speed of semiconductor devices is even faster, and the improvement of the overall performance has been strongly demanded from the improvement specializing in some performances. Therefore, in view of the application to an interlayer insulating film, a rewiring layer, etc., the present invention is a performance required for a photosensitive resin composition, storage stability, mechanical characteristics, developer solubility in unexposed areas, and lithography properties.
- the objective is to provide a photosensitive resin composition that satisfies the above requirements at a high level, and a cured film, a laminate, a method for producing a cured film, a method for producing a laminate, a semiconductor device, and a thermal base generator And
- the present inventor has repeatedly studied and experimented on the composition containing the polymer precursor from various viewpoints regarding formulation, blending, preparation conditions and the like for comprehensively enhancing performance.
- the above-mentioned problems can be solved by limiting the thermal base generator used in combination with the polymer precursor to a specific one, and the present invention has been completed.
- the above problems have been solved by the following means ⁇ 1> and ⁇ 2> to ⁇ 23>.
- At least one thermal base generator selected from the group consisting of a thermal base generator represented by the following formula (B1) and a thermal base generator represented by formula (B2); At least one polymer precursor selected from the group consisting of a polyimide precursor and a polybenzoxazole precursor; A photosensitive agent, A photosensitive resin composition having a total content of acid groups and acid-generating groups contained in the polymer precursor and the photosensitizer of 0.5 mmol / g or less;
- R 1 , R 2 and R 3 are each independently an organic group having no tertiary amine structure, a halogen atom or a hydrogen atom, provided that R 1 and R 2 are simultaneously It is not a hydrogen atom, and R 1 , R 2 and R 3 do not have a carboxyl group.
- ⁇ 2> The photosensitive resin composition according to ⁇ 1>, wherein the base generation temperature of the thermal base generator is 120 ° C. or higher and 200 ° C. or lower.
- ⁇ 3> The photosensitive resin composition according to ⁇ 1> or ⁇ 2>, wherein the thermal base generator has a pKa greater than 7.
- ⁇ 4> The photosensitive resin composition according to any one of ⁇ 1> to ⁇ 3>, wherein the polymer precursor includes a polyimide precursor.
- ⁇ 5> The photosensitive resin composition according to ⁇ 4>, wherein the polyimide precursor is represented by the following formula (1);
- a 1 and A 2 each independently represent an oxygen atom or NH
- R 111 represents a divalent organic group
- R 115 represents a tetravalent organic group
- R 113 and R 114 each independently represents a hydrogen atom or a monovalent organic group.
- ⁇ 6> The photosensitive resin composition according to any one of ⁇ 1> to ⁇ 5>, wherein a molar extinction coefficient of the thermal base generator at a wavelength of 365 nm is 100 l / (mol ⁇ cm) or less.
- ⁇ 7> The photosensitive resin according to any one of ⁇ 1> to ⁇ 6>, wherein the thermal base generator includes a thermal base generator that generates a base having a pKa of a conjugate acid of 10 or more by heating. Composition.
- the photosensitive resin composition according to any one of ⁇ 1> to ⁇ 8> which is subjected to development using a developer containing 90% by mass or more of an organic solvent.
- ⁇ 10> The photosensitive resin composition according to any one of ⁇ 1> to ⁇ 9>, which is used for forming an interlayer insulating film for a rewiring layer.
- ⁇ 11> A cured film obtained by curing the photosensitive resin composition according to any one of ⁇ 1> to ⁇ 10>.
- ⁇ 12> The cured film according to ⁇ 11>, wherein the film thickness is 1 to 30 ⁇ m.
- ⁇ 13> A laminate having two or more cured films according to ⁇ 11> or ⁇ 12>.
- ⁇ 14> A laminate having 3 to 7 or more cured films according to ⁇ 11> or ⁇ 12>.
- ⁇ 15> The laminate according to ⁇ 13> or ⁇ 14>, which has a metal layer between the cured films.
- ⁇ 16> A method for producing a cured film, comprising a film forming step of forming a film by applying the photosensitive resin composition according to any one of ⁇ 1> to ⁇ 10> to a substrate.
- the method for producing a cured film according to ⁇ 16> including an exposure step of exposing the film and a development step of developing the film.
- the method for producing a cured film according to ⁇ 17> wherein the developer used for the development contains 90% by mass or more of an organic solvent.
- ⁇ 20> A method for producing a laminate, wherein the method for producing a cured film according to any one of ⁇ 16> to ⁇ 19> is performed a plurality of times.
- ⁇ 21> A semiconductor device comprising the cured film according to ⁇ 11> or ⁇ 12> or the laminate according to any one of ⁇ 13> to ⁇ 15>.
- a thermal base generator represented by the following formula (B1) or formula (B2);
- R 1 , R 2 and R 3 are each independently an organic group having no tertiary amine structure, a halogen atom or a hydrogen atom, provided that R 1 and R 2 are simultaneously It is not a hydrogen atom, and R 1 , R 2 and R 3 do not have a carboxyl group.
- the thermal base generator according to ⁇ 22> which is used in a photosensitive resin composition that is developed using a developer containing 90% by mass or more of an organic solvent.
- the photosensitive resin composition of the present invention is comprehensively excellent in storage stability, mechanical characteristics, developer solubility in unexposed areas, and lithography properties required for use in interlayer insulating films, rewiring layers, and the like. Moreover, it has become possible to provide a cured film, a laminate, a method for producing a cured film, a method for producing a laminate, a semiconductor device, and a thermal base generator using the photosensitive resin composition.
- ⁇ is used to mean that the numerical values described before and after it are included as a lower limit value and an upper limit value.
- the description which does not describe substitution and unsubstituted includes the thing which has a substituent with the thing which does not have a substituent.
- the “alkyl group” includes not only an alkyl group having no substituent (unsubstituted alkyl group) but also an alkyl group having a substituent (substituted alkyl group).
- “exposure” includes not only exposure using light but also drawing using particle beams such as electron beams and ion beams.
- the light used for the exposure generally includes an active ray or radiation such as an emission line spectrum of a mercury lamp, far ultraviolet rays typified by an excimer laser, extreme ultraviolet rays (EUV light), X-rays or electron beams.
- active ray or radiation such as an emission line spectrum of a mercury lamp, far ultraviolet rays typified by an excimer laser, extreme ultraviolet rays (EUV light), X-rays or electron beams.
- active ray or radiation such as an emission line spectrum of a mercury lamp, far ultraviolet rays typified by an excimer laser, extreme ultraviolet rays (EUV light), X-rays or electron beams.
- active ray or radiation such as an emission line spectrum of a mercury lamp, far ultraviolet rays typified by an excimer laser, extreme ultraviolet rays (EUV light), X-rays or electron beams.
- EUV light extreme ultraviolet rays
- X-rays or electron beams electron beams.
- solid content is the mass percentage of the other component except a solvent with respect to the gross mass of a composition.
- temperature in the present specification is 23 ° C. unless otherwise specified.
- a weight average molecular weight (Mw) and a number average molecular weight (Mn) are defined as polystyrene conversion values according to gel permeation chromatography (GPC measurement) unless otherwise specified.
- the weight average molecular weight (Mw) and the number average molecular weight (Mn) are, for example, HLC-8220 (manufactured by Tosoh Corporation), and guard columns HZ-L, TSKgel Super HZM-M, TSKgel.
- the photosensitive resin composition of the present invention includes a thermal base generator and a formula represented by the formula (B1): At least one thermal base generator selected from the group consisting of thermal base generators represented by (B2) (hereinafter sometimes referred to as "specific thermal base generator"), a polyimide precursor and a poly A total content of an acid group and an acid generating group (hereinafter referred to as the acid generator group) contained in the polymer precursor and the photosensitizer. This amount is sometimes referred to as “amount of acid groups”) is 0.5 mmol / g or less.
- a photosensitive resin composition that is comprehensively excellent in storage stability, mechanical properties, solubility of a developer in an unexposed portion, and lithography properties can be obtained.
- the reason for solving the above problem is considered as follows including estimation.
- the photosensitive resin composition by reducing the amount of acid groups and the like contained in the polymer precursor or the like, it was possible to obtain a material that can be rapidly developed with a low polarity organic solvent.
- a thermosetting film formed from a photosensitive resin composition that can be developed with an organic solvent generally has low hygroscopicity and is excellent in adhesion to a substrate and device reliability. On the other hand, since there are few amounts of acid groups etc.
- heating of the polymer precursor contained in the photosensitive resin composition is achieved by using a specific thermal base generator having a structure that is generally neutral before thermal decomposition and generates a base after thermal decomposition.
- the photosensitive resin composition could be stably stored while maintaining good curability due to the above.
- the specific thermal base generator is preferably nonionic, which can further improve the organic solvent developability of the resin composition.
- the photosensitive resin composition of the present invention contains a thermal base generator (specific thermal base generator) represented by formula (B1) or formula (B2).
- a thermal base generator (specific thermal base generator) represented by formula (B1) or formula (B2).
- R 1 , R 2 and R 3 are each independently an organic group having no tertiary amine structure, a halogen atom or a hydrogen atom.
- R 1 and R 2 are not simultaneously hydrogen atoms.
- R 1 , R 2 and R 3 do not have a carboxyl group.
- the tertiary amine structure refers to a structure in which all three bonds of a trivalent nitrogen atom are covalently bonded to a hydrocarbon-based carbon atom.
- the bonded carbon atom is a carbon atom forming a carbonyl group, that is, when an amide group is formed with a nitrogen atom.
- the organic group contained in the specific thermal base generator does not have a tertiary amine structure, the imidization reaction of the polymer in the solution is suppressed during storage of the resist solution, and the resist solution is stored. Excellent in properties.
- each substituent does not have a carboxyl group, it has excellent solubility in an organic solvent and excellent developability.
- R 1 , R 2 and R 3 preferably includes a cyclic structure, and more preferably at least two include a cyclic structure.
- the cyclic structure may be either a single ring or a condensed ring, and is preferably a single ring or a condensed ring obtained by condensing two single rings.
- the single ring is preferably a 5-membered ring or a 6-membered ring, and more preferably a 6-membered ring.
- the monocycle is preferably a cyclohexane ring or a benzene ring, and more preferably a cyclohexane ring.
- R 1 and R 2 are each a hydrogen atom, an alkyl group (preferably having 1 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, still more preferably 3 to 12 carbon atoms), and an alkenyl group (preferably having 2 to 24 carbon atoms).
- 2 to 18 are more preferable
- 3 to 12 are more preferable, an aryl group (preferably 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, still more preferably 6 to 10 carbon atoms), or an arylalkyl group (carbon number 7).
- These groups may have a substituent T which will be described later within the scope of the effects of the present invention.
- R 1 and R 2 may be bonded to each other to form a ring.
- a 4- to 7-membered nitrogen-containing heterocyclic ring is preferable.
- R 1 and R 2 are particularly alkyl groups that may have a substituent T, which may be linear or cyclic, and may be linear or branched (preferably having 1 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, 12 is more preferable), and a cycloalkyl group (preferably having 3 to 24 carbon atoms, more preferably 3 to 18 carbon atoms, and further preferably 3 to 12 carbon atoms) which may have a substituent T is more preferable.
- a cyclohexyl group that may have a substituent T is more preferable.
- R 3 is an alkyl group (preferably having 1 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, still more preferably 3 to 12 carbon atoms), an aryl group (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, To 10 are more preferable), an alkenyl group (preferably 2 to 24 carbon atoms, more preferably 2 to 12 carbon atoms, more preferably 2 to 6 carbon atoms), an arylalkyl group (preferably 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms) Preferably 7 to 12), arylalkenyl group (preferably 8 to 24 carbon atoms, more preferably 8 to 20 carbon atoms, more preferably 8 to 16 carbon atoms), alkoxyl group (preferably 1 to 24 carbon atoms, preferably 2 to 2 carbon atoms).
- an alkenyl group preferably 2 to 24 carbon atoms, more preferably 2 to 12 carbon atoms, more preferably 2 to 6 carbon atoms
- R 3 may be further substituted with a substituent T within the range that exhibits the effects of the present invention.
- the compound represented by the formula (B1) is preferably a compound represented by the following formula (B1-1) or the following formula (B1-2).
- R 11 and R 12 , and R 31 and R 32 are the same as R 1 and R 2 in the formula (B1), respectively.
- R 13 is an alkyl group (preferably having 1 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, still more preferably 3 to 12 carbon atoms) or an alkenyl group (preferably having 2 to 24 carbon atoms, more preferably 2 to 18 carbon atoms).
- an aryl group preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, further preferably 6 to 12 carbon atoms
- an arylalkyl group preferably having 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms, 7 to 12 are more preferable
- R 13 is preferably an arylalkyl group.
- R 33 and R 34 each independently represents a hydrogen atom, an alkyl group (preferably having 1 to 12 carbon atoms, more preferably 1 to 8 carbon atoms, still more preferably 1 to 3 carbon atoms), or an alkenyl group (preferably having 2 to 12 carbon atoms).
- 2 to 8 are more preferable
- 2 to 3 are more preferable
- an aryl group preferably 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, still more preferably 6 to 10 carbon atoms
- an arylalkyl group (7 to 7 carbon atoms).
- 23 is preferable, 7 to 19 are more preferable, and 7 to 11 are further preferable), and a hydrogen atom is preferable.
- R 35 represents an alkyl group (preferably having 1 to 24 carbon atoms, more preferably 1 to 12 carbon atoms, and further preferably 3 to 8 carbon atoms), or an alkenyl group (preferably having 2 to 12 carbon atoms, more preferably 2 to 12 carbon atoms). 8 is more preferable), an aryl group (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, further preferably 6 to 12 carbon atoms), an arylalkyl group (preferably having 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms). 7 to 12 are more preferable), and an aryl group is preferable.
- the compound represented by the formula (B1-1) is also preferably a compound represented by the formula (B1-1a).
- R 11 and R 12 have the same meanings as R 11 and R 12 in the formula (B1-1).
- R 15 and R 16 are each a hydrogen atom, an alkyl group (preferably 1 to 12 carbon atoms, more preferably 1 to 6 carbon atoms, still more preferably 1 to 3 carbon atoms), an alkenyl group (preferably 2 to 12 carbon atoms, preferably 2 to 6 carbon atoms).
- R 17 is an alkyl group (preferably having 1 to 24 carbon atoms, more preferably 1 to 12 carbon atoms, more preferably 3 to 8 carbon atoms), and an alkenyl group (preferably having 2 to 12 carbon atoms, more preferably 2 to 12 carbon atoms).
- an aryl group preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, further preferably 6 to 12 carbon atoms
- an arylalkyl group preferably having 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms, 7 to 12 are more preferable
- an aryl group is particularly preferable.
- the molecular weight of the specific thermal base generator is preferably 800 or less, more preferably 600 or less, and even more preferably 500 or less. As a minimum, it is preferred that it is 100 or more, it is more preferred that it is 200 or more, and it is still more preferred that it is 300 or more.
- the solubility in an organic solvent is excellent, and the developability is not deteriorated.
- the decomposition product after thermal decomposition hardly remains in the thermosetting film, and device reliability is not impaired.
- the base generation temperature of the specific thermal base generator is preferably 120 ° C. or higher and 200 ° C. or lower, more preferably 130 ° C. or higher and 180 ° C. or lower, and further preferably 140 ° C. or higher and 170 ° C. or lower. By controlling this temperature, curing by cyclization of the polymer precursor can be promoted more accurately.
- the base generation temperature is measured according to the description in the examples described later. Further, the base generation temperature of a specific thermal base generator is such that the difference from the maximum temperature when heating the polymer precursor for cyclization (maximum temperature ⁇ base generation temperature) is 5 ° C. or more and 100 ° C. or less. It is preferable that it is 10 degreeC or more and 80 degrees C or less, and it is further more preferable that it is 15 degreeC or more and 60 degrees C or less. By setting it as such a range, a mechanical characteristic improves more.
- the base generated by heating a specific thermal base generator preferably has a pKa of its conjugate acid of 10 or more, more preferably 11 or more, and even more preferably 12 or more. As an upper limit, it is practical that it is 15 or less. This strong basicity makes the curability of the polymer precursor more effective.
- the specific thermal base generator preferably has a pKa greater than 7, more preferably 8 or more, and even more preferably 9 or more. As an upper limit, 12 or less is practical. By setting the pKa within the above range, the basicity of the thermal base generator becomes weak during storage, the polymer precursor is not cured, and the stability is further increased.
- the specific thermal base generator is preferably composed of neutral molecules. Neutral means electrically neutral and is preferably not a salt formed from an anion or cation. A compound in which each atom in the molecule is connected by a covalent bond and the total valence is zero is preferable. The measuring method of pka is measured according to the method described in Examples described later.
- the specific thermal base generator contained in the photosensitive resin composition used in the present invention preferably has a molar extinction coefficient of the thermal base generator at a wavelength of 365 nm of 500 l / (mol ⁇ cm) or less, 300 l / ( mol ⁇ cm) or less, more preferably 100 l / (mol ⁇ cm) or less. As a lower limit, 50 l / (mol ⁇ cm) or more is practical.
- UV-2600 manufactured by Shimadzu Corporation
- an alkyl group preferably having 1 to 24 carbon atoms, more preferably 1 to 12 carbon atoms, particularly preferably 1 to 6 carbon atoms
- an alkenyl group preferably having 2 to 24 carbon atoms, more preferably 2 to 12 carbon atoms
- an alkoxyl group preferably having 1 to 12 carbon atoms, more preferably 1 to 6 carbon atoms, still more preferably 1 to 3 carbon atoms
- a hydroxyalkyl group preferably having 1 to 12 carbon atoms, and 1 to 6 carbon atoms being preferable.
- an aryl group preferably 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, still more preferably 6 to 10 carbon atoms
- a heteroaryl group preferably 1 to 12 carbon atoms is preferable.
- examples of the hetero atom include a nitrogen atom, an oxygen atom, and a sulfur atom, and an arylalkyl group (having 7 to 23 carbon atoms).
- a hydroxyl group, a primary or secondary amino group may have 0 to 24 carbon atoms, or may have 0 to 12 carbon atoms, 0 to 6), a quaternary ammonium group (having 3 to 24 carbon atoms, 3 to 12 carbon atoms, or 3 to 6 carbon atoms), a thiol group, an acyl group Groups (preferably having 2 to 12 carbon atoms, more preferably 2 to 6 carbon atoms, particularly preferably 2 to 3 carbon atoms), acyloxy groups (preferably having 2 to 12 carbon atoms, more preferably 2 to 6 carbon atoms, and particularly preferably 2 to 3 carbon atoms), An aryloyl group (preferably 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms, particularly preferably 7 to 11 carbon atoms), an aryloyloxy group (preferably 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms,
- a hetero atom may be present in the alkylene chain of the substituent T.
- the alkyl group, alkenyl group, aryl group, and arylalkyl group of the substituent T may be further substituted with other substituents.
- RN is a hydrogen atom or an organic group.
- the organic group include an alkyl group (preferably having 1 to 12 carbon atoms, more preferably 1 to 6 carbon atoms, and further preferably 1 to 3 carbon atoms), and an aryl group (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, To 10 are more preferable), or an arylalkyl group (preferably having a carbon number of 7 to 23, more preferably 7 to 19, and still more preferably 7 to 11).
- Examples of the specific thermal base generator include the compounds shown in the examples.
- the content of the specific thermal base generator is preferably 0.1% by mass or more, more preferably 0.3% by mass or more in the solid content, and 0.5% More preferably, it is at least mass%.
- the upper limit is preferably 5% by mass or less, more preferably 4% by mass or less, and still more preferably 3% by mass or less.
- the amount is preferably 0.1 parts by mass or more, more preferably 0.3 parts by mass or more, and further preferably 0.5 parts by mass or more with respect to 100 parts by mass of the polymer precursor.
- the upper limit is preferably 5 parts by mass or less, more preferably 4 parts by mass or less, and still more preferably 3 parts by mass or less.
- the thermal base generator contained in the photosensitive resin composition of the present invention preferably has a content of the specific thermal base generator of 50% by mass or more, and is 80% by mass. More preferably, it is more preferably 90% by mass or more, still more preferably 95% by mass or more, and even more preferably 99% by mass or more.
- the photosensitive resin composition of the present invention includes at least one polymer precursor selected from the group consisting of a polyimide precursor and a polybenzoxazole precursor.
- the total content of acid groups and acid generating groups contained in the polymer precursor is preferably 0.5 mmol / g or less.
- a polyimide precursor is more preferable, and a polyimide precursor including a structural unit represented by the following formula (1) is more preferable.
- a 1 and A 2 each independently represent an oxygen atom or NH
- R 111 represents a divalent organic group
- R 115 represents a tetravalent organic group
- R 113 and R 114 each independently Represents a hydrogen atom or a monovalent organic group.
- Each of —C ( ⁇ O) —A 1 —R 114 and —C ( ⁇ O) —A 2 —R 113 is preferably a group having no acid group and no acid generating group.
- a 1 and A 2 are each independently an oxygen atom or NH, preferably an oxygen atom.
- R 111 represents a divalent organic group.
- the divalent organic group include a linear or branched aliphatic group, a cyclic aliphatic group, and a group composed of an aromatic group, an aromatic heterocyclic group, or a combination thereof, and has 2 to 20 carbon atoms.
- an aromatic group having 6 to 20 carbon atoms is more preferable.
- R 111 is preferably derived from a diamine.
- Examples of the diamine used in the production of the polyimide precursor include linear or branched aliphatic, cyclic aliphatic or aromatic diamine.
- One type of diamine may be used, or two or more types may be used.
- the diamine is a straight chain aliphatic group having 2 to 20 carbon atoms, a branched or cyclic aliphatic group having 3 to 20 carbon atoms, an aromatic group having 6 to 20 carbon atoms, or a combination thereof.
- a diamine containing an aromatic group having 6 to 20 carbon atoms is more preferable. The following are mentioned as an example of an aromatic group.
- A is a single bond or an aliphatic hydrocarbon group having 1 to 10 carbon atoms which may be substituted with a fluorine atom, —O—, —C ( ⁇ O) —, —S—, —S ( ⁇ O) 2 —, —NHCO—, and a group selected from these combinations are preferable, a single bond, an alkylene group having 1 to 3 carbon atoms which may be substituted with a fluorine atom, —O— , —C ( ⁇ O) —, —S— and —SO 2 — are more preferable, and —CH 2 —, —O—, —S—, —SO 2 —, —C ( More preferably, it is a divalent group selected from the group consisting of CF 3 ) 2 — and —C (CH 3 ) 2 —.
- diamine examples include 1,2-diaminoethane, 1,2-diaminopropane, 1,3-diaminopropane, 1,4-diaminobutane and 1,6-diaminohexane; 1,2- or 1 , 3-diaminocyclopentane, 1,2-, 1,3- or 1,4-diaminocyclohexane, 1,2-, 1,3- or 1,4-bis (aminomethyl) cyclohexane, bis- (4- Aminocyclohexyl) methane, bis- (3-aminocyclohexyl) methane, 4,4'-diamino-3,3'-dimethylcyclohexylmethane and isophoronediamine; meta and paraphenylenediamine, diaminotoluene, 4,4'- and 3 , 3'-diaminobiphenyl, 4,4'-diaminodiphenyl ether
- diamines (DA-1) to (DA-18) shown below are also preferable.
- a diamine having at least two alkylene glycol units in the main chain is also a preferred example.
- Preferred is a diamine containing two or more ethylene glycol chains or propylene glycol chains in one molecule, and more preferred is a diamine containing no aromatic ring.
- Specific examples include Jeffermin (registered trademark) KH-511, Jeffermin (registered trademark) ED-600, Jeffermin (registered trademark) ED-900, Jeffermin (registered trademark) ED-2003, Jeffermin (registered trademark).
- EDR-148 Jeffamine (registered trademark) EDR-176, D-200, D-400, D-2000, D-4000 (above trade names, manufactured by HUNTSMAN), 1- (2- (2- (2 -Aminopropoxy) ethoxy) propoxy) propan-2-amine, 1- (1- (1- (2-aminopropoxy) propan-2-yl) oxy) propan-2-amine, and the like. Not.
- x, y, and z are average values.
- R 111 is preferably represented by -Ar 0 -L 0 -Ar 0- from the viewpoint of the flexibility of the resulting cured film.
- Ar 0 is each independently an aromatic hydrocarbon group (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 and particularly preferably 6 to 10), and is preferably a phenylene group.
- L 0 represents a single bond, an aliphatic hydrocarbon group having 1 to 10 carbon atoms which may be substituted with a fluorine atom, —O—, —C ( ⁇ O) —, —S—, —S ( ⁇ O). 2 represents a group selected from —NHCO— and combinations thereof.
- a preferred range is synonymous with A in AR-8 described above.
- R 111 is preferably a divalent organic group represented by the following formula (51) or formula (61) from the viewpoint of i-line transmittance.
- the divalent organic group represented by the formula (61) is more preferable from the viewpoint of i-line transmittance and availability.
- R 50 to R 57 are each independently a hydrogen atom, a fluorine atom or a monovalent organic group, and at least one of R 50 to R 57 is a fluorine atom, a methyl group, a fluoromethyl group, a difluoromethyl group, or A trifluoromethyl group.
- Examples of the monovalent organic group represented by R 50 to R 57 include an unsubstituted alkyl group having 1 to 10 carbon atoms (preferably 1 to 6 carbon atoms) and a fluorine atom having 1 to 10 carbon atoms (preferably 1 to 6 carbon atoms). Alkyl group and the like.
- R 58 and R 59 are each independently a fluorine atom, a fluoromethyl group, a difluoromethyl group, or a trifluoromethyl group.
- Diamine compounds that give the structure of formula (51) or (61) include dimethyl-4,4′-diaminobiphenyl, 2,2′-bis (trifluoromethyl) -4,4′-diaminobiphenyl, 2,2 Examples include '-bis (fluoro) -4,4'-diaminobiphenyl, 4,4'-diaminooctafluorobiphenyl, and the like. One of these may be used, or two or more may be used in combination.
- R 115 in formula (1) represents a tetravalent organic group.
- the tetravalent organic group is preferably a group containing an aromatic ring, and more preferably a group represented by the following formula (5) or formula (6).
- R 112 has the same meaning as A in AR-8 described above, and the preferred range is also the same.
- tetravalent organic group represented by R 115 in Formula (1) include a tetracarboxylic acid residue remaining after the acid dianhydride group is removed from the tetracarboxylic dianhydride. Only one tetracarboxylic dianhydride may be used, or two or more tetracarboxylic dianhydrides may be used.
- the tetracarboxylic dianhydride is preferably a compound represented by the following formula (7).
- R 115 represents a tetravalent organic group. R 115 has the same meaning as R 115 in formula (1).
- tetracarboxylic dianhydrides include pyromellitic acid, pyromellitic dianhydride (PMDA), 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride, 3,3 ′, 4 , 4′-diphenyl sulfide tetracarboxylic dianhydride, 3,3 ′, 4,4′-diphenylsulfone tetracarboxylic dianhydride, 3,3 ′, 4,4′-benzophenone tetracarboxylic dianhydride, 3,3 ′, 4,4′-diphenylmethanetetracarboxylic dianhydride, 2,2 ′, 3,3′-diphenylmethanetetracarboxylic dianhydride, 2,3,3 ′, 4′-biphenyltetracarboxylic acid Dianhydride, 2,3,3 ′, 4′-benzophenonetetracarboxylic
- tetracarboxylic dianhydrides (DAA-1) to (DAA-5) shown below are also preferable examples.
- R 113 and R 114 in Formula (1) each independently represent a hydrogen atom or a monovalent organic group. At least one of R 113 and R 114 preferably contains a radical polymerizable group, and more preferably both contain a radical polymerizable group.
- the radical polymerizable group is a group capable of undergoing a crosslinking reaction by the action of a radical, and a preferable example includes a group having an ethylenically unsaturated bond. Examples of the group having an ethylenically unsaturated bond include a vinyl group, an allyl group, a (meth) acryloyl group, a group represented by the following formula (III), and the like.
- R 200 represents a hydrogen atom or a methyl group, and a methyl group is more preferable.
- R 201 represents an alkylene group having 2 to 12 carbon atoms, —CH 2 CH (OH) CH 2 — or a (poly) oxyalkylene group having 4 to 30 carbon atoms (the alkylene group has 1 carbon atom)
- To 12 is preferable, 1 to 6 is more preferable, and 1 to 3 is particularly preferable; the number of repetitions is preferably 1 to 12, more preferably 1 to 6, and particularly preferably 1 to 3.
- the (poly) oxyalkylene group means an oxyalkylene group or a polyoxyalkylene group.
- R 201 examples include ethylene group, propylene group, trimethylene group, tetramethylene group, 1,2-butanediyl group, 1,3-butanediyl group, pentamethylene group, hexamethylene group, octamethylene group, dodecamethylene group. , —CH 2 CH (OH) CH 2 —, and ethylene group, propylene group, trimethylene group, and —CH 2 CH (OH) CH 2 — are more preferable. Particularly preferably, R 200 is a methyl group and R 201 is an ethylene group.
- R 113 or R 114 is preferably a monovalent organic group.
- the monovalent organic group preferably includes a linear or branched alkyl group, a cyclic alkyl group, or an aromatic group, and more preferably an alkyl group substituted with an aromatic group.
- the alkyl group preferably has 1 to 30 carbon atoms (3 or more in the case of a cyclic group).
- the alkyl group may be linear, branched or cyclic.
- linear or branched alkyl group examples include a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group, a nonyl group, a decyl group, a dodecyl group, a tetradecyl group, and an octadecyl group.
- the cyclic alkyl group may be a monocyclic cyclic alkyl group or a polycyclic cyclic alkyl group.
- Examples of the monocyclic alkyl group include a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, and a cyclooctyl group.
- Examples of the polycyclic alkyl group include an adamantyl group, a norbornyl group, a bornyl group, a camphenyl group, a decahydronaphthyl group, a tricyclodecanyl group, a tetracyclodecanyl group, a camphoroyl group, a dicyclohexyl group, and a pinenyl group. Is mentioned. Among these, a cyclohexyl group is most preferable from the viewpoint of achieving high sensitivity. Moreover, as an alkyl group substituted by the aromatic group, the linear alkyl group substituted by the aromatic group mentioned later is preferable.
- aromatic group examples include an aromatic hydrocarbon group and an aromatic heterocyclic group.
- aromatic hydrocarbon group examples include a substituted or unsubstituted benzene ring, naphthalene ring, pentalene ring, indene ring, azulene ring, heptalene ring, indacene ring, perylene ring, pentacene ring, acenaphthene ring, phenanthrene ring.
- Groups having an aromatic hydrocarbon ring such as anthracene ring, naphthacene ring, chrysene ring, triphenylene ring, fluorene ring and biphenyl ring.
- Aromatic heterocyclic groups include substituted or unsubstituted pyrrole ring, furan ring, thiophene ring, pyrazole ring, imidazole ring, oxazole ring, thiazole ring, pyridine ring, pyrazine ring, pyrimidine ring, pyridazine ring, triazine ring, India Lysine ring, indole ring, benzofuran ring, benzothiophene ring, isobenzofuran ring, quinolidine ring, quinoline ring, phthalazine ring, naphthyridine ring, quinoxaline ring, quinoxazoline ring, isoquinoline ring, carbazole ring, phenanthridine ring, acridine ring, phenanthroline And a group having an aromatic heterocycle such as a ring, a thianthrene ring, a chromene ring
- the polyimide precursor preferably has a fluorine atom in the structural unit.
- the fluorine atom content in the polyimide precursor is preferably 10% by mass or more, and more preferably 20% by mass or less. There is no particular upper limit, but 50% by mass or less is practical.
- an aliphatic group having a siloxane structure may be copolymerized with the structural unit represented by the formula (1).
- the diamine component include bis (3-aminopropyl) tetramethyldisiloxane and bis (paraaminophenyl) octamethylpentasiloxane.
- the structural unit represented by the formula (1) is preferably a structural unit represented by the formula (1-A).
- a 1 , A 2 , R 111 , R 113 and R 114 are each independently synonymous with A 1 , A 2 , R 111 , R 113 and R 114 in formula (1), and the preferred ranges are also the same. is there.
- R 112 has the same meaning as R 112 in formula (5), and the preferred range is also the same.
- the structural unit represented by the formula (1) may be one type, but may be two or more types. Moreover, the structural isomer of the structural unit represented by Formula (1) may be included.
- the polyimide precursor may also contain other types of structural units in addition to the structural unit of the above formula (1).
- a polyimide precursor in which 50 mol% or more, further 70 mol% or more, particularly 90 mol% or more of all the structural units is the structural unit represented by the formula (1).
- 50 mol% or more, further 70 mol% or more, particularly 90 mol% or more of all the structural units is the structural unit represented by the formula (1).
- 100 mol% or less is practical.
- the weight average molecular weight (Mw) of the polyimide precursor is preferably from 2,000 to 500,000, more preferably from 5,000 to 100,000, and even more preferably from 10,000 to 50,000.
- the number average molecular weight (Mn) is preferably 800 to 250,000, more preferably 2000 to 50000, and still more preferably 4000 to 25000.
- the molecular weight dispersion of the polyimide precursor is preferably 1.5 to 3.5, more preferably 2 to 3.
- the polyimide precursor can be obtained by reacting a dicarboxylic acid or a dicarboxylic acid derivative with a diamine. Preferably, it is obtained by halogenating a dicarboxylic acid or a dicarboxylic acid derivative with a halogenating agent and then reacting with a diamine.
- an organic solvent is preferably used for the reaction.
- One or more organic solvents may be used.
- the organic solvent can be appropriately determined according to the raw material, and examples thereof include pyridine, diethylene glycol dimethyl ether (diglyme), N-methylpyrrolidone and N-ethylpyrrolidone.
- solid precipitation can be achieved by precipitating the polyimide precursor in the reaction solution in water and dissolving it in a solvent in which the polyimide precursor such as tetrahydrofuran is soluble.
- the polybenzoxazole precursor preferably includes a structural unit represented by the following formula (2).
- R 121 represents a divalent organic group
- R 122 represents a tetravalent organic group
- R 123 and R 124 each independently represent a hydrogen atom or a monovalent organic group.
- R 121 represents a divalent organic group.
- the divalent organic group include aliphatic groups (preferably having 1 to 24 carbon atoms, more preferably 1 to 12 carbon atoms, particularly preferably 1 to 6 carbon atoms) and aromatic groups (preferably having 6 to 22 carbon atoms, preferably 6 to 14 carbon atoms). Is more preferable, and 6 to 12 is particularly preferable.
- the aromatic group constituting R 121 include R 111 in the above formula (1).
- R 121 is preferably derived from 4,4′-oxydibenzoyl chloride.
- R 122 represents a tetravalent organic group.
- the tetravalent organic group has the same meaning as R 115 in the formula (1), and preferred ranges are also the same.
- R 122 is preferably derived from 2,2′-bis (3-amino-4-hydroxyphenyl) hexafluoropropane.
- R 123 and R 124 each independently represent a hydrogen atom or a monovalent organic group, and have the same meaning as R 113 and R 114 in the above formula (1), and the preferred range is also the same.
- —OR 124 and —OR 123 are preferably groups having no acid group and no acid-generating group, respectively.
- the polybenzoxazole precursor may contain other types of structural units in addition to the structural unit of the above formula (2). It is preferable that a precursor contains the diamine residue represented by a following formula (SL) as another kind of structural unit at the point which can suppress generation
- SL diamine residue represented by a following formula (SL) as another kind of structural unit at the point which can suppress generation
- Z has an a structure and a b structure
- R 1s is a hydrogen atom or a hydrocarbon group having 1 to 10 carbon atoms (preferably 1 to 6 carbon atoms, more preferably 1 to 3 carbon atoms)
- R 2s Is a hydrocarbon group having 1 to 10 carbon atoms (preferably 1 to 6 carbon atoms, more preferably 1 to 3 carbon atoms)
- at least one of R 3s , R 4s , R 5s and R 6s is aromatic.
- a group (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, particularly preferably 6 to 10 carbon atoms), the rest being a hydrogen atom or 1 to 30 carbon atoms (preferably having 1 to 18 carbon atoms, more Preferably, it is an organic group having 1 to 12 carbon atoms, particularly preferably 1 to 6 carbon atoms, which may be the same or different.
- the polymerization of the a structure and the b structure may be block polymerization or random polymerization. In the Z portion, the a structure is preferably 5 to 95 mol%, the b structure is 95 to 5 mol%, and a + b is 100 mol%.
- preferred Z includes those in which R 5s and R 6s in the b structure are phenyl groups.
- the molecular weight of the structure represented by the formula (SL) is preferably 400 to 4,000, and more preferably 500 to 3,000.
- the molecular weight can be determined by commonly used gel permeation chromatography. By setting the molecular weight within the above range, it is possible to reduce both the elastic modulus after dehydration and ring closure of the polybenzoxazole precursor and to suppress the warp and to improve the solubility.
- the weight average molecular weight (Mw) of the polybenzoxazole precursor is preferably 2,000 to 500,000, more preferably 5,000 to 100,000, and still more preferably 10,000 to 50,000.
- the number average molecular weight (Mn) is preferably 800 to 250,000, more preferably 2000 to 50000, and still more preferably 4000 to 25000.
- the degree of dispersion of the molecular weight of the polybenzoxazole precursor is preferably 1.5 to 3.5, more preferably 2 to 3.
- the content of the polymer precursor is preferably 20% by mass or more, more preferably 30% by mass or more, and more preferably 40% by mass with respect to the total solid content of the composition. More preferably, it is more preferably 50% by mass or more, still more preferably 60% by mass or more, and even more preferably 70% by mass or more.
- the content of the polymer precursor in the photosensitive resin composition of the present invention is preferably 99.5% by mass or less, more preferably 99% by mass or less, based on the total solid content of the composition. Preferably, it is 98 mass% or less, More preferably, it is 95 mass% or less, More preferably, it is 95 mass% or less.
- the photosensitive resin composition of this invention may contain only 1 type of polymer precursors, and may contain 2 or more types. When 2 or more types are included, the total amount is preferably within the above range.
- the photosensitive resin composition of the present invention preferably contains a solvent.
- a known solvent can be arbitrarily used as the solvent.
- the solvent is preferably an organic solvent. Examples of the organic solvent include compounds such as esters, ethers, ketones, aromatic hydrocarbons, sulfoxides, and amides.
- esters include ethyl acetate, n-butyl acetate, isobutyl acetate, amyl formate, isoamyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl lactate, ethyl lactate, ⁇ -butyrolactone, and ⁇ -caprolactone , ⁇ -valerolactone, alkyl oxyacetates (for example, methyl alkyloxyacetate, ethyl alkyloxyacetate, butyl alkyloxyacetate (for example, methyl methoxyacetate, ethyl methoxyacetate, butyl methoxyacetate, methyl ethoxyacetate, ethyl ethoxyacetate, etc.
- alkyl oxyacetates for example, methyl alkyloxyacetate, ethyl alkyloxyacetate, butyl al
- 3-alkyloxypropionic acid alkyl esters for example, methyl 3-alkyloxypropionate, ethyl 3-alkyloxypropionate, etc. (for example, methyl 3-methoxypropionate, 3-methoxypropionate)) Ethyl acetate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, etc.)
- 2-alkyloxypropionic acid alkyl esters for example, methyl 2-alkyloxypropionate, ethyl 2-alkyloxypropionate, 2 -Propyl alkyloxypropionate and the like (for example, methyl 2-methoxypropionate, ethyl 2-methoxypropionate, propyl 2-methoxypropionate, methyl 2-ethoxypropionate, ethyl 2-ethoxypropionate)
- ethers include diethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, methyl cellosolve acetate, ethyl cellosolve acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol Preferred examples include monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate and the like.
- Suitable ketones include, for example, methyl ethyl ketone, cyclohexanone, cyclopentanone, 2-heptanone, 3-heptanone and the like.
- Suitable examples of aromatic hydrocarbons include toluene, xylene, anisole, limonene and the like.
- the sulfoxides for example, dimethyl sulfoxide is preferable.
- Preferred examples of the amide include N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, N, N-dimethylacetamide, N, N-dimethylformamide and the like.
- a form in which two or more kinds of solvents are mixed is also preferable from the viewpoint of improving the coated surface properties.
- the mixed solvent is preferable.
- the combined use of dimethyl sulfoxide and ⁇ -butyrolactone is particularly preferred.
- the content of the solvent is preferably an amount such that the total solid content concentration of the photosensitive resin composition of the present invention is 5 to 80% by mass from the viewpoint of applicability, and is an amount such that 5 to 75% by mass. More preferably, the amount is 10 to 70% by mass, still more preferably 40 to 70% by mass.
- the solvent content may be adjusted depending on the desired thickness and coating method.
- the solvent may contain only 1 type and may contain 2 or more types. When two or more solvents are contained, the total is preferably in the above range.
- a photosensitive agent is included in the photosensitive resin composition.
- the total content of acid groups and acid generating groups contained in the photosensitizer is preferably 0.5 mmol / g or less.
- the photosensitizer include a photopolymerization initiator, a photocuring accelerator, and a sensitizing dye.
- the total amount of the photosensitive agent is preferably 1 to 10% by mass of the photosensitive resin composition.
- the photopolymerization initiator is preferably 60% by mass or more, more preferably 70% by mass or more, and still more preferably 80 to 100% by mass of the photosensitizer.
- the photosensitive resin composition used in the present invention may contain a photopolymerization initiator.
- the photopolymerization initiator is preferably a radical photopolymerization initiator.
- radical photopolymerization initiator which can be used by this invention, It can select suitably from well-known radical photopolymerization initiators.
- a radical photopolymerization initiator having photosensitivity to light in the ultraviolet region to the visible region is preferable.
- it may be an activator that generates some active radicals by generating some action with the photoexcited sensitizer.
- the radical photopolymerization initiator preferably contains at least one compound having a molar extinction coefficient of at least about 50 within a range of about 300 to 800 nm (preferably 330 to 500 nm).
- the molar extinction coefficient of the compound can be measured using a known method. For example, it is preferable to measure with an ultraviolet-visible spectrophotometer (Cary-5 spectrophotometer manufactured by Varian) using an ethyl acetate solvent at a concentration of 0.01 g / L.
- the photosensitive resin composition contains a photo radical polymerization initiator
- the photosensitive resin composition of the present invention is applied to a substrate such as a semiconductor wafer to form a photosensitive resin composition layer, and then irradiated with light.
- a substrate such as a semiconductor wafer
- the solubility in the light irradiation part can be reduced. Therefore, for example, by exposing the photosensitive resin composition layer through a photomask having a pattern that masks only the electrode portion, there is an advantage that regions having different solubility can be easily produced according to the electrode pattern. is there.
- a known compound can be arbitrarily used.
- halogenated hydrocarbon derivatives for example, compounds having a triazine skeleton, compounds having an oxadiazole skeleton, compounds having a trihalomethyl group
- acylphosphine compounds such as acylphosphine oxide, hexaarylbiimidazoles, oxime derivatives, etc.
- ketone compounds include the compounds described in paragraph 0087 of JP-A-2015-087611, the contents of which are incorporated herein.
- Kaya Cure DETX manufactured by Nippon Kayaku Co., Ltd.
- Nippon Kayaku Co., Ltd. is also preferably used.
- hydroxyacetophenone compounds As the photoradical polymerization initiator, hydroxyacetophenone compounds, aminoacetophenone compounds, and acylphosphine compounds can also be suitably used. More specifically, for example, aminoacetophenone initiators described in JP-A-10-291969 and acylphosphine oxide initiators described in Japanese Patent No. 4225898 can also be used.
- hydroxyacetophenone-based initiator IRGACURE 184 (IRGACURE is a registered trademark), DAROCUR 1173, IRGACURE 500, IRGACURE-2959, IRGACURE 127 (trade names: all manufactured by BASF) can be used.
- aminoacetophenone-based initiator commercially available products IRGACURE907, IRGACURE 369, and IRGACURE 379 (trade names: all manufactured by BASF) can be used.
- aminoacetophenone-based initiator compounds described in JP-A-2009-191179 in which the absorption maximum wavelength is matched with a wavelength light source of 365 nm or 405 nm can also be used.
- the acylphosphine initiator include 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide.
- IRGACURE-819 and IRGACURE-TPO which are commercially available products can be used.
- the metallocene compound include IRGACURE-784 (manufactured by BASF).
- an oxime compound is more preferable.
- the exposure latitude can be improved more effectively.
- Oxime compounds are particularly preferred because they have a wide exposure latitude (exposure margin) and also act as a photocuring accelerator.
- Specific examples of the oxime compound include compounds described in JP-A No. 2001-233842, compounds described in JP-A No. 2000-80068, and compounds described in JP-A No. 2006-342166.
- Preferable oxime compounds include, for example, compounds having the following structures, 3-benzooxyiminobutan-2-one, 3-acetoxyiminobutan-2-one, 3-propionyloxyiminobutan-2-one, 2-acetoxy Iminopentan-3-one, 2-acetoxyimino-1-phenylpropan-1-one, 2-benzoyloxyimino-1-phenylpropan-1-one, 3- (4-toluenesulfonyloxy) iminobutan-2-one And 2-ethoxycarbonyloxyimino-1-phenylpropan-1-one.
- an oxime compound (an oxime photopolymerization initiator) as a radical photopolymerization initiator.
- the oxime-based photopolymerization initiator has a linking group of> C ⁇ N—O—C ( ⁇ O) — in the molecule.
- Commercially available products include IRGACURE OXE 01, IRGACURE OXE02, IRGACURE OXE 03, IRGACURE OXE 04 (manufactured by BASF), Adekaoptomer N-1919 (manufactured by ADEKA Corporation, photo-radical described in JP2012-14052A A polymerization initiator 2) is also preferably used.
- TR-PBG-304 manufactured by Changzhou Powerful Electronic New Materials Co., Ltd.
- Adeka Arcles NCI-831 and Adeka Arcles NCI-930 manufactured by ADEKA Corporation
- DFI-091 manufactured by Daitokemix Co., Ltd.
- oxime compounds include compounds described in JP 2010-262028 A, compounds 24 and 36 to 40 described in paragraph 0345 of JP 2014-500852 A, and JP 2013. And the compound (C-3) described in paragraph 0101 of JP-A No. 164471.
- oxime compounds having a specific substituent as disclosed in JP-A-2007-267979 there are oxime compounds having a thioaryl group as disclosed in JP-A-2009-191061, and the like.
- Photoradical polymerization initiators are trihalomethyltriazine compounds, benzyldimethylketal compounds, ⁇ -hydroxyketone compounds, ⁇ -aminoketone compounds, acylphosphine compounds, phosphine oxide compounds, metallocene compounds, oxime compounds, triaryls from the viewpoint of exposure sensitivity. Selected from the group consisting of imidazole dimers, onium salt compounds, benzothiazole compounds, benzophenone compounds, acetophenone compounds and derivatives thereof, cyclopentadiene-benzene-iron complexes and salts thereof, halomethyloxadiazole compounds, and 3-aryl substituted coumarin compounds. Are preferred.
- More preferred photoradical polymerization initiators are trihalomethyltriazine compounds, ⁇ -aminoketone compounds, acylphosphine compounds, phosphine oxide compounds, metallocene compounds, oxime compounds, triarylimidazole dimers, onium salt compounds, benzophenone compounds, acetophenone compounds, At least one compound selected from the group consisting of a trihalomethyltriazine compound, an ⁇ -aminoketone compound, an oxime compound, a triarylimidazole dimer, and a benzophenone compound is more preferable, and a metallocene compound or an oxime compound is more preferable, and an oxime compound. Is even more preferable.
- photo radical polymerization initiators include N, N′-tetraalkyl-4,4′-diaminobenzophenone, 2-benzyl such as benzophenone, N, N′-tetramethyl-4,4′-diaminobenzophenone (Michler ketone) Aromatic ketones such as -2-dimethylamino-1- (4-morpholinophenyl) -butanone-1,2-methyl-1- [4- (methylthio) phenyl] -2-morpholino-propanone-1, alkyl anthraquinones, etc.
- benzoin ether compounds such as benzoin alkyl ether
- benzoin compounds such as benzoin and alkylbenzoin
- benzyl derivatives such as benzyldimethyl ketal.
- a compound represented by the following formula (I) can also be used.
- R I00 represents an alkyl group having 1 to 20 carbon atoms, an alkyl group having 2 to 20 carbon atoms interrupted by one or more oxygen atoms, an alkoxyl group having 1 to 12 carbon atoms, a phenyl group, An alkyl group having 1 to 20 carbon atoms, an alkoxyl group having 1 to 12 carbon atoms, a halogen atom, a cyclopentyl group, a cyclohexyl group, an alkenyl group having 2 to 12 carbon atoms, and 2 to 2 carbon atoms interrupted by one or more oxygen atoms 18 alkyl group and at least one substituted phenyl group of the alkyl group having 1 to 4 carbon atoms or a biphenyl,
- R I01 is a group represented by formula (II), the same as R I00 R I02 to R I04 are each independently alkyl having 1 to 12 carbons, alkoxy having 1 to 12 carbons or halogen.
- radical photopolymerization initiator compounds described in paragraphs 0048 to 0055 of International Publication No. 2015/125469 can be used.
- the content thereof is preferably 0.1 to 30% by mass, more preferably 0.1 to 20% by mass, based on the total solid content of the photosensitive resin composition of the present invention. More preferably, it is 0.5 to 15% by mass, and more preferably 1.0 to 10% by mass.
- the photoinitiator may contain only 1 type and may contain 2 or more types. When two or more photopolymerization initiators are contained, the total is preferably in the above range.
- the photosensitive resin composition used in the present invention may contain a photocuring accelerator.
- the photocuring accelerator in the present invention is preferably one that generates a base upon exposure (photobase generator), and does not exhibit activity under normal conditions of room temperature and normal pressure. Particularly preferably, those which generate a base (basic substance) when carried out. Since the base generated by exposure works as a catalyst for curing the polymer precursor by heating, it can be suitably used.
- known photocuring accelerators can be used.
- the base component was neutralized by forming a salt, such as a transition metal compound complex, a compound having an ammonium salt structure, or an amidine moiety made latent by forming a salt with a carboxylic acid. Examples include ionic compounds, and nonionic compounds in which a base component is made latent by urethane bonds or oxime bonds such as carbamate derivatives, oxime ester derivatives, and acyl compounds.
- Examples of the photocuring accelerator according to the present invention include a photocuring accelerator having a cinnamic acid amide structure as disclosed in Japanese Patent Application Laid-Open No. 2009-80452 and International Publication No. 2009/123122.
- a photocuring accelerator having a carbamate structure as disclosed in Japanese Patent No. 189591 and Japanese Patent Application Laid-Open No. 2008-247747, an oxime structure as disclosed in Japanese Patent Application Laid-Open No. 2007-249013 and Japanese Patent Application Laid-Open No. 2008-003581 Examples thereof include a photocuring accelerator having a carbamoyloxime structure, but are not limited thereto, and other known photocuring accelerator structures can be used.
- photocuring accelerator examples include compounds described in paragraphs 0185 to 0188, 0199 to 0200 and 0202 of JP2012-93746A, compounds described in paragraphs 0022 to 0069 of JP2013-194205A, Examples include the compounds described in paragraphs 0026 to 0074 of JP2013-204019A and the compound described in paragraph 0052 of WO2010 / 064631.
- photocuring accelerators include WPBG-266, WPBG-300, WPGB-345, WPGB-140, WPBG-165, WPBG-027, PBG-018, WPGB-015, WPBG-041, WPGB-172, WPGB-174, WPBG-166, WPGB-158, WPGB-025, WPGB-168, WPGB-167 and WPBG-082 (manufactured by Wako Pure Chemical Industries, Ltd.) can also be used.
- the content of the photocuring accelerator in the composition is preferably 0.1 to 50% by mass with respect to the total solid content of the composition.
- the lower limit is more preferably 0.5% by mass or more, and further preferably 1% by mass or more.
- the upper limit is more preferably 30% by mass or less, and further preferably 20% by mass or less.
- 1 type (s) or 2 or more types can be used for a photocuring accelerator. When using 2 or more types, it is preferable that a total amount is the said range.
- the photosensitive resin composition of the present invention may contain a sensitizing dye.
- a sensitizing dye absorbs specific actinic radiation and enters an electronically excited state.
- the sensitizing dye in an electronically excited state comes into contact with a thermosetting accelerator, a thermal radical polymerization initiator, a photo radical polymerization initiator, and the like, and effects such as electron transfer, energy transfer, and heat generation occur.
- a thermosetting accelerator, a thermal radical polymerization initiator, and a photo radical polymerization initiator cause a chemical change and are decomposed. Details of the sensitizing dye can be referred to the descriptions in paragraphs 0161 to 0163 of JP-A-2016-027357, the contents of which are incorporated herein.
- the content of the sensitizing dye is 0.01 to 20% by mass with respect to the total solid content of the photosensitive resin composition of the present invention.
- the content is 0.1 to 15% by mass, and more preferably 0.5 to 10% by mass.
- a sensitizing dye may be used individually by 1 type, and may use 2 or more types together.
- the photosensitive resin composition of the present invention may contain a thermal radical polymerization initiator without departing from the gist of the present invention.
- the thermal radical polymerization initiator is a compound that generates radicals by heat energy and initiates or accelerates a polymerization reaction of a polymerizable compound. By adding a thermal radical polymerization initiator, the polymerization reaction of the polymer precursor can be promoted together with the cyclization of the polymer precursor, so that higher heat resistance can be achieved.
- Specific examples of the thermal radical polymerization initiator include compounds described in paragraphs 0074 to 0118 of JP-A-2008-63554.
- the content thereof is preferably 0.1 to 30% by mass, more preferably 0.1 to 20% by mass with respect to the total solid content of the photosensitive resin composition of the present invention. %, And more preferably 5 to 15% by mass.
- the thermal radical polymerization initiator may contain only 1 type, and may contain 2 or more types. When two or more thermal radical polymerization initiators are contained, the total is preferably within the above range.
- the photosensitive resin composition of the present invention preferably contains a radical polymerizable compound.
- a radical polymerizable compound a compound having a radical polymerizable group can be used.
- the radical polymerizable group include groups having an ethylenically unsaturated bond such as vinylphenyl group, vinyl group, (meth) acryloyl group, and allyl group.
- the radical polymerizable group is preferably a (meth) acryloyl group.
- the number of radical polymerizable groups contained in the radical polymerizable compound may be one or two or more.
- the radical polymerizable compound preferably has two or more radical polymerizable groups, and preferably has three or more radical polymerizable groups. More preferred.
- the upper limit is preferably 15 or less, more preferably 10 or less, and even more preferably 8 or less.
- the molecular weight of the radical polymerizable compound is preferably 2000 or less, more preferably 1500 or less, and even more preferably 900 or less.
- the lower limit of the molecular weight of the radical polymerizable compound is preferably 100 or more.
- the photosensitive resin composition of the present invention preferably contains at least one bifunctional or higher radical polymerizable compound containing two or more polymerizable groups, and preferably contains a trifunctional or higher functional radical polymerizable compound. More preferably, at least one kind is included. Further, it may be a mixture of a bifunctional radically polymerizable compound and a trifunctional or higher functional radically polymerizable compound.
- the number of functional groups of the radical polymerizable compound means the number of radical polymerizable groups in one molecule.
- radical polymerizable compound examples include unsaturated carboxylic acids (which may be acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid), esters thereof, and amides.
- esters of unsaturated carboxylic acids and polyhydric alcohol compounds are esters of unsaturated carboxylic acids and polyvalent amine compounds.
- a dehydration condensation reaction product with a functional carboxylic acid is also preferably used.
- an unsaturated carboxylic acid ester or amide having a detachable substituent such as thiol or tosyloxy group with a monofunctional or polyfunctional alcohol, amine or thiol is also suitable.
- the radical polymerizable compound is also preferably a compound having a boiling point of 100 ° C. or higher under normal pressure.
- examples include polyethylene glycol di (meth) acrylate, trimethylolethane tri (meth) acrylate, neopentyl glycol di (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol.
- polyfunctional acrylates and methacrylates such as polyester acrylates and epoxy acrylates which are reaction products of epoxy resins and (meth) acrylic acid, and mixtures thereof described in JP-B 52-30490. it can. Also suitable are the compounds described in paragraphs 0254 to 0257 of JP-A-2008-292970.
- polyfunctional (meth) acrylates obtained by reacting a polyfunctional carboxylic acid with a compound having a cyclic ether group such as glycidyl (meth) acrylate and an ethylenically unsaturated bond can also be exemplified.
- fluorene rings described in JP 2010-160418 A, JP 2010-129825 A, JP 4364216 A, and the like, and an ethylenically unsaturated bond. It is also possible to use a compound having two or more groups having a carbonic acid or a cardo resin. Other examples include specific unsaturated compounds described in JP-B-46-43946, JP-B-1-40337, JP-B-1-40336, and JP-A-2-25493. And vinyl phosphonic acid compounds. Also, compounds containing a perfluoroalkyl group described in JP-A-61-22048 can be used. Furthermore, Journal of Japan Adhesion Association vol. 20, no. 7, pages 300 to 308 (1984), which are introduced as photopolymerizable monomers and oligomers, can also be used.
- radical polymerizable compound examples include dipentaerythritol triacrylate (as a commercially available product, KAYARAD D-330; manufactured by Nippon Kayaku Co., Ltd.), dipentaerythritol tetraacrylate (as a commercially available product, as KAYARAD D-320; Nippon Kayaku ( A-TMMT manufactured by Shin-Nakamura Chemical Co., Ltd.), dipentaerythritol penta (meth) acrylate (commercially available products are KAYARAD D-310; manufactured by Nippon Kayaku Co., Ltd.), dipentaerythritol hexa (meth) Acrylate (commercially available products are KAYARAD DPHA; manufactured by Nippon Kayaku Co., Ltd., A-DPH; manufactured by Shin-Nakamura Chemical Co., Ltd.), and their (meth) acryloyl group via an ethylene glycol residue or a propylene glycol residue A
- radical polymerizable compounds examples include SR-494, a tetrafunctional acrylate having four ethyleneoxy chains, manufactured by Sartomer, and SR-209, manufactured by Sartomer, which is a bifunctional methacrylate having four ethyleneoxy chains. 231 and 239, DPCA-60 which is a hexafunctional acrylate having 6 pentyleneoxy chains, TPA-330 which is a trifunctional acrylate having 3 isobutyleneoxy chains, urethane oligomer UAS- manufactured by Nippon Kayaku Co., Ltd.
- radical polymerizable compound examples include urethane acrylates described in JP-B-48-41708, JP-A-51-37193, JP-B-2-32293, JP-B-2-16765, and the like.
- Urethane compounds having an ethylene oxide skeleton described in JP-B-58-49860, JP-B-56-17654, JP-B-62-39417, and JP-B-62-39418 are also suitable.
- compounds having an amino structure or a sulfide structure in the molecule described in JP-A-63-277653, JP-A-63-260909, and JP-A-1-105238 are used as radically polymerizable compounds. It can also be used.
- a monofunctional radically polymerizable compound can be preferably used as the radically polymerizable compound from the viewpoint of suppressing warpage accompanying the control of the elastic modulus of the cured film.
- Monofunctional radically polymerizable compounds include n-butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, butoxyethyl (meth) acrylate, carbitol (meth) acrylate, cyclohexyl ( (Meth) acrylate, benzyl (meth) acrylate, phenoxyethyl (meth) acrylate, N-methylol (meth) acrylamide, glycidyl (meth) acrylate, polyethylene glycol mono (meth) acrylate, polypropylene glycol mono (meth) acrylate, etc.
- Acrylic acid derivatives N-vinyl pyrrolidone, N-vinyl compounds such as N-vinylcaprolactam, allyl glycidyl ether, diallyl phthalate, triallyl trimellitate, etc.
- Le compounds are preferably used.
- As the monofunctional radically polymerizable compound a compound having a boiling point of 100 ° C. or higher under normal pressure is also preferable in order to suppress volatilization before exposure.
- the photosensitive resin composition of this invention can further contain polymeric compounds other than the radically polymerizable compound mentioned above.
- polymerizable compounds other than the above-mentioned radical polymerizable compounds include compounds having a hydroxymethyl group, alkoxymethyl group or acyloxymethyl group; epoxy compounds; oxetane compounds; benzoxazine compounds.
- Compound having a hydroxymethyl group, an alkoxymethyl group or an acyloxymethyl group As the compound having a hydroxymethyl group, an alkoxymethyl group or an acyloxymethyl group, a compound represented by the following formula (AM1), (AM4) or (AM5) is preferable.
- R 104 represents a t-valent organic group having 1 to 200 carbon atoms
- R 105 represents a group represented by —OR 106 or —OCO—R 107
- R 106 represents a hydrogen atom or an organic group having 1 to 10 carbon atoms
- R 107 represents an organic group having 1 to 10 carbon atoms.
- R 404 represents a divalent organic group having 1 to 200 carbon atoms
- R 405 represents a group represented by —OR 406 or —OCO—R 407
- R 406 represents a hydrogen atom or a carbon atom.
- R 407 represents an organic group having 1 to 10 carbon atoms.
- R 504 represents a u-valent organic group having 1 to 200 carbon atoms
- R 505 represents a group represented by —OR 506 or —OCO—R 507.
- R 506 represents a hydrogen atom or an organic group having 1 to 10 carbon atoms
- R 507 represents an organic group having 1 to 10 carbon atoms.
- Specific examples of the compound represented by the formula (AM4) include 46DMOC, 46DMOEP (trade name, manufactured by Asahi Organic Materials Co., Ltd.), DML-MBPC, DML-MBOC, DML-OCHP, DML-PCHP, DML.
- Specific examples of the compound represented by the formula (AM5) include TriML-P, TriML-35XL, TML-HQ, TML-BP, TML-pp-BPF, TML-BPA, TMOM-BP, HML-TPPHBA, HML-TPHAP, HMOM-TPPHBA, HMOM-TPPHAP (trade name, manufactured by Honshu Chemical Industry Co., Ltd.), TM-BIP-A (trade name, manufactured by Asahi Organic Materials Co., Ltd.), NIKALAC MX-280, NIKALAC MX-270, NIKALAC MW-100LM (trade name, manufactured by Sanwa Chemical Co., Ltd.).
- Epoxy compound compound having an epoxy group
- the epoxy compound is preferably a compound having two or more epoxy groups in one molecule.
- the epoxy group undergoes a cross-linking reaction at 200 ° C. or less and does not cause a dehydration reaction derived from the cross-linking, so that film shrinkage hardly occurs. For this reason, containing an epoxy compound is effective for low-temperature curing and warping of the composition.
- the epoxy compound preferably contains a polyethylene oxide group. Thereby, an elasticity modulus falls more and also curvature can be suppressed.
- the polyethylene oxide group means that the number of structural units of ethylene oxide is 2 or more, and the number of structural units is preferably 2 to 15.
- epoxy compound examples include bisphenol A type epoxy resin; bisphenol F type epoxy resin; alkylene glycol type epoxy resin such as propylene glycol diglycidyl ether; polyalkylene glycol type epoxy resin such as polypropylene glycol diglycidyl ether; polymethyl (glycidyl Examples include, but are not limited to, epoxy group-containing silicones such as (roxypropyl) siloxane.
- Epicron (registered trademark) 850-S Epicron (registered trademark) HP-4032, Epicron (registered trademark) HP-7200, Epicron (registered trademark) HP-820, Epicron (registered trademark) HP-4700, Epicron (registered trademark) EXA-4710, Epicron (registered trademark) HP-4770, Epicron (registered trademark) EXA-859CRP, Epicron (registered trademark) EXA-1514, Epicron (registered trademark) EXA-4880, Epicron (registered trademark) EXA-4850-150, Epicron EXA-4850-1000, Epicron (registered trademark) EXA-4816, Epicron (registered trademark) EXA-4822 (trade name, manufactured by Dainippon Ink & Chemicals, Inc.), Rica Resin (registered trademark) ) BEO-60E (trade name, Shin Nippon Rika ( )), EP-4003S, EP-4000S (trade names, and the
- an epoxy resin containing a polyethylene oxide group is preferable in terms of suppressing warpage and excellent heat resistance.
- Epicron (registered trademark) EXA-4880, Epicron (registered trademark) EXA-4822, and Licaredin (registered trademark) BEO-60E are preferable because they contain a polyethylene oxide group.
- oxetane compound compound having oxetanyl group
- examples of the oxetane compound include compounds having two or more oxetane rings in one molecule, 3-ethyl-3-hydroxymethyloxetane, 1,4-bis ⁇ [(3-ethyl-3-oxetanyl) methoxy] methyl ⁇ benzene, Examples include 3-ethyl-3- (2-ethylhexylmethyl) oxetane and 1,4-benzenedicarboxylic acid-bis [(3-ethyl-3-oxetanyl) methyl] ester.
- Aron Oxetane series (for example, OXT-121, OXT-221, OXT-191, OXT-223) manufactured by Toagosei Co., Ltd. can be preferably used. Two or more kinds may be mixed.
- a benzoxazine compound (compound having benzoxazolyl group))
- a benzoxazine compound is preferable because it is a cross-linking reaction derived from a ring-opening addition reaction, so that degassing does not occur at the time of curing, and thermal contraction is further reduced to suppress warpage.
- benzoxazine compound examples include Ba type benzoxazine, Bm type benzoxazine (trade name, manufactured by Shikoku Kasei Kogyo Co., Ltd.), benzoxazine adduct of polyhydroxystyrene resin, phenol novolac type dihydrobenzo An oxazine compound is mentioned. These may be used alone or in combination of two or more.
- the content thereof is preferably more than 0% by mass and 60% by mass or less with respect to the total solid content of the photosensitive resin composition of the present invention.
- the lower limit is more preferably 5% by mass or more.
- the upper limit is more preferably 50% by mass or less, and further preferably 30% by mass or less.
- the polymerizable compound one kind may be used alone, or two or more kinds may be mixed and used. When using 2 or more types together, it is preferable that the total amount becomes said range.
- the photosensitive resin composition of the present invention preferably further contains a migration inhibitor.
- a migration inhibitor By including the migration inhibitor, it is possible to effectively suppress the migration of metal ions derived from the metal layer (metal wiring) into the photosensitive resin composition layer.
- the migration inhibitor is not particularly limited, but a heterocyclic ring (pyrrole ring, furan ring, thiophene ring, imidazole ring, oxazole ring, thiazole ring, pyrazole ring, isoxazole ring, isothiazole ring, tetrazole ring, pyridine ring, Compounds having pyridazine ring, pyrimidine ring, pyrazine ring, piperidine ring, piperazine ring, morpholine ring, 2H-pyran ring and 6H-pyran ring, triazine ring), compounds having thioureas and mercapto groups, hindered phenol compounds , Sal
- an ion trapping agent that traps anions such as halogen ions can be used.
- Examples of other migration inhibitors include rust inhibitors described in paragraph 0094 of JP2013-15701A, compounds described in paragraphs 0073 to 0076 of JP2009-283711A, and JP2011-95956A.
- the compounds described in paragraph 0052 and the compounds described in paragraphs 0114, 0116 and 0118 of JP2012-194520A can be used.
- the migration inhibitor include the following compounds.
- the content of the migration inhibitor is preferably 0.01 to 5.0% by mass with respect to the total solid content of the photosensitive resin composition. More preferably, the content is 0.05 to 2.0% by mass, and still more preferably 0.1 to 1.0% by mass. Only one type of migration inhibitor may be used, or two or more types may be used. When there are two or more migration inhibitors, the total is preferably within the above range.
- the photosensitive resin composition of the present invention preferably contains a polymerization inhibitor.
- the polymerization inhibitor include hydroquinone, 4-methoxyphenol, di-tert-butyl-p-cresol, pyrogallol, p-tert-butylcatechol, 1,4-benzoquinone, diphenyl-p-benzoquinone, 4,4 ′.
- -Thiobis (3-methyl-6-tert-butylphenol), 2,2'-methylenebis (4-methyl-6-tert-butylphenol), N-nitroso-N-phenylhydroxyamine aluminum salt, phenothiazine, N-nitrosodiphenylamine N-phenylnaphthylamine, ethylenediaminetetraacetic acid, 1,2-cyclohexanediaminetetraacetic acid, glycol etherdiaminetetraacetic acid, 2,6-di-tert-butyl-4-methylphenol, 5-nitroso-8-hydroxyquinoline, 1 -Nitroso 2-naphthol, 2-nitroso-1-naphthol, 2-nitroso-5- (N-ethyl-N-sulfopropylamino) phenol, N-nitroso-N- (1-naphthyl) hydroxyamine ammonium salt, bis (4 -Hydroxy-3,5-tert
- a polymerization inhibitor described in paragraph 0060 of JP-A-2015-127817 and compounds described in paragraphs 0031 to 0046 of WO2015 / 125469 can also be used.
- the following compound can be used (Me is a methyl group).
- the content of the polymerization inhibitor is 0.01 to 5% by mass with respect to the total solid content of the photosensitive resin composition of the present invention. Is preferably 0.02 to 3% by mass, more preferably 0.05 to 2.5% by mass. Only one polymerization inhibitor may be used, or two or more polymerization inhibitors may be used. When two or more polymerization inhibitors are used, the total is preferably within the above range.
- the photosensitive resin composition of the present invention preferably contains a metal adhesion improver for improving the adhesion with a metal material used for electrodes and wirings.
- metal adhesion improvers include silane coupling agents.
- silane coupling agent examples include compounds described in paragraphs 0062 to 0073 of JP-A No. 2014-191002, compounds described in paragraphs 0063 to 0071 of WO 2011/080992, and JP-A No. 2014-191252. And the compounds described in paragraphs 0060 to 0061 of JP-A-2014-41264, the compounds described in paragraphs 0045 to 0052 of JP-A-2014-41264, and the compounds described in paragraph 0055 of international publication 2014/097594. It is also preferable to use two or more different silane coupling agents as described in paragraphs 0050 to 0058 of JP2011-128358A. Moreover, it is also preferable to use the following compound for a silane coupling agent. In the following formula, Et represents an ethyl group.
- the content of the metal adhesion improver is preferably 0.1 to 30 parts by mass, more preferably 0.5 to 15 parts by mass, and still more preferably 0 to 100 parts by mass of the polymer precursor.
- the range is from 5 to 5 parts by mass.
- Adhesion between the cured film and the metal layer after the curing step is improved by setting it to the above lower limit or more, and heat resistance and mechanical properties of the cured film after the curing step are improved by setting the upper limit or less. Only one type of metal adhesion improver may be used, or two or more types may be used. When using 2 or more types, it is preferable that the sum total is the said range.
- the photosensitive resin composition of the present invention has various additives, for example, a chain transfer agent, a surfactant, a higher fatty acid derivative, inorganic particles, a curing agent, as necessary, as long as the effects of the present invention are not impaired.
- a curing catalyst, a filler, an antioxidant, an ultraviolet absorber, an aggregation inhibitor and the like can be added.
- the total addition amount is preferably 3% by mass or less based on the solid content of the composition.
- the photosensitive resin composition of the present invention may contain a chain transfer agent.
- the chain transfer agent is defined, for example, in Polymer Dictionary 3rd Edition (edited by the Polymer Society, 2005) pages 683-684.
- As the chain transfer agent for example, a compound group having SH, PH, SiH, and GeH in the molecule is used. These can generate hydrogen by donating hydrogen to a low activity radical to generate a radical, or after being oxidized and deprotonated.
- thiol compounds for example, 2-mercaptobenzimidazoles, 2-mercaptobenzthiazoles, 2-mercaptobenzoxazoles, 3-mercaptotriazoles, 5-mercaptotetrazoles, etc.
- 2-mercaptobenzimidazoles, 2-mercaptobenzthiazoles, 2-mercaptobenzoxazoles, 3-mercaptotriazoles, 5-mercaptotetrazoles, etc. can be preferably used.
- the content of the chain transfer agent is 0.01 to 20% by mass with respect to the total solid content of the photosensitive resin composition of the present invention. Preferably, it is 1 to 10% by mass, more preferably 1 to 5% by mass. Only one type of chain transfer agent may be used, or two or more types may be used. When there are two or more chain transfer agents, the total is preferably in the above range.
- surfactant various types may be added to the photosensitive resin composition of the present invention.
- various types of surfactants such as a fluorine-based surfactant, a nonionic surfactant, a cationic surfactant, an anionic surfactant, and a silicone-based surfactant can be used.
- the following surfactants are also preferable.
- the content of the surfactant is 0.001 to 2.0% by mass with respect to the total solid content of the photosensitive resin composition of the present invention. It is preferable that the content is 0.005 to 1.0% by mass. Only one surfactant may be used, or two or more surfactants may be used. When there are two or more surfactants, the total is preferably in the above range.
- the photosensitive resin composition of the present invention is added with a higher fatty acid derivative such as behenic acid or behenic acid amide, and the surface of the composition is dried during the coating process. May be unevenly distributed.
- the content of the higher fatty acid derivative is 0.1 to 10% by mass with respect to the total solid content of the photosensitive resin composition of the present invention. Is preferred. Only one higher fatty acid derivative may be used, or two or more higher fatty acid derivatives may be used. When two or more higher fatty acid derivatives are used, the total is preferably within the above range.
- the water content of the photosensitive resin composition of the present invention is preferably less than 5% by mass, more preferably less than 1% by mass, and even more preferably less than 0.6% by mass from the viewpoint of the coated surface properties.
- the metal content of the photosensitive resin composition of the present invention is preferably less than 5 ppm by weight (parts per million), more preferably less than 1 ppm by weight, and even more preferably less than 0.5 ppm by weight from the viewpoint of insulation.
- the metal include sodium, potassium, magnesium, calcium, iron, chromium, nickel and the like. When a plurality of metals are included, the total of these metals is preferably in the above range.
- a raw material having a low metal content is selected as a raw material constituting the photosensitive resin composition of the present invention.
- Examples include a method in which the raw material constituting the photosensitive resin composition of the invention is subjected to filter filtration, the inside of the apparatus is lined with polytetrafluoroethylene or the like, and distillation is performed under the conditions in which contamination is suppressed as much as possible. be able to.
- the photosensitive resin composition of the present invention preferably has a halogen atom content of less than 500 ppm by mass, more preferably less than 300 ppm by mass, from the viewpoint of wiring corrosion. More preferably less than ppm. Especially, what exists in the state of a halogen ion is less than 5 mass ppm, More preferably, it is less than 1 mass ppm, More preferably, it is less than 0.5 mass ppm.
- the halogen atom include a chlorine atom and a bromine atom. The total of chlorine atoms and bromine atoms, or chlorine ions and bromine ions is preferably in the above range.
- a conventionally known storage container can be used as the storage container for the photosensitive resin composition of the present invention.
- the inner wall of the container is a multi-layer bottle composed of 6 types and 6 layers of resin, and the 6 types of resins are made into a 7 layer structure. It is also preferred to use bottles that have been used. Examples of such a container include a container described in JP-A-2015-123351.
- the photosensitive resin composition of the present invention can be prepared by mixing the above components.
- the mixing method is not particularly limited, and can be performed by a conventionally known method.
- the filter pore size is preferably 1 ⁇ m or less, more preferably 0.5 ⁇ m or less, and further preferably 0.1 ⁇ m or less.
- the material of the filter is preferably polytetrafluoroethylene, polyethylene or nylon. A filter that has been washed in advance with an organic solvent may be used. In the filter filtration step, a plurality of types of filters may be connected in series or in parallel.
- filters having different pore sizes or materials may be used in combination.
- Various materials may be filtered a plurality of times.
- circulation filtration may be used.
- you may pressurize and filter.
- the pressure applied is preferably 0.05 MPa or more and 0.3 MPa or less.
- impurities may be removed using an adsorbent. Filter filtration and impurity removal treatment using an adsorbent may be combined.
- adsorbent a known adsorbent can be used. Examples thereof include inorganic adsorbents such as silica gel and zeolite, and organic adsorbents such as activated carbon.
- the total content of acid groups and acid generating groups contained in the polymer precursor and the photosensitizer in the photosensitive resin composition is 0.5 mmol / g or less.
- the acid group in this specification is a group having a pKa of 4 or less, and examples thereof include carboxylic acids and sulfonic acids.
- the acid generating group in the present specification can generate an acid group in a liquid of the photosensitive resin composition or in a film obtained from the photosensitive resin composition by a process in which the photosensitive resin composition is used such as heating and exposure. Examples thereof include groups in which the acid group is protected by weakness.
- the amount of acid groups and the like in the photosensitive resin composition in the present invention is further preferably 0.4 mmol / g or less, more preferably 0.3 mmol / g or less, and 0.2 mmol / g or less. More preferably it is. As a lower limit, it is practical that it is 0.01 mmol / g or more. In the present invention, since the amount of acid groups and the like is kept low, good development with an organic solvent is possible regardless of the alkaline solution. In Patent Document 1, since the resin composition is alkali-soluble (for example, [0064]), it is estimated that the amount of acid groups and the like of the resin exceeds 2.0 mmol / g.
- the cured film of the present invention is formed by curing the photosensitive resin composition of the present invention.
- the film thickness of the cured film of the present invention can be, for example, 0.5 ⁇ m or more, and can be 1 ⁇ m or more. Moreover, as an upper limit, it can be set to 100 micrometers or less, and can also be set to 30 micrometers or less.
- the laminate of the cured film of the present invention may be formed by laminating two or more layers, further 3 to 7 layers.
- the laminate having two or more cured films of the present invention preferably has a metal layer between the cured films.
- Such a metal layer is preferably used as a metal wiring such as a rewiring layer.
- the cured film in the present invention can also be used for the production of printing plates such as offset printing plates or screen printing plates, the use for etching of molded parts, and the production of protective lacquers and dielectric layers in electronics, in particular, microelectronics.
- the method for producing a cured film of the present invention includes using the photosensitive resin composition of the present invention. Specifically, a film formation step (layer formation step) for forming a film by applying the photosensitive resin composition of the present invention to a substrate, and a layered photosensitive resin composition at 80 to 450 ° C. ( And a heating step of heating at 80 to 350 ° C.).
- the film forming step layer forming step
- the film forming step is followed by an exposure step of exposing the film, and the exposed photosensitive resin composition layer (film, ie, resin layer).
- the manufacturing method which has the image development process which develops is mentioned.
- the exposed resin layer can be further cured by including a heating step of heating (preferably heating at 80 to 450 ° C.) (more preferably 80 to 350 ° C.).
- a heating step of heating preferably heating at 80 to 450 ° C.
- desired processing for example, the following lamination
- the manufacturing method of the laminated body of this invention includes the manufacturing method of the cured film of this invention.
- a film forming step layer forming step
- a heating step of a photosensitive resin composition or
- a laminated body can be obtained by laminating a cured film.
- the manufacturing method which concerns on preferable embodiment of this invention includes the film
- the type of the substrate can be appropriately determined according to the application, but a semiconductor production substrate such as silicon, silicon nitride, polysilicon, silicon oxide, amorphous silicon, quartz, glass, optical film, ceramic material, vapor deposition film, magnetic film , Reflective films, metal substrates such as Ni, Cu, Cr, Fe, paper, SOG (Spin On Glass), TFT (thin film transistor) array substrates, plasma display panel (PDP) electrode plates, etc. are not particularly limited.
- a semiconductor manufacturing substrate is particularly preferable, and a silicon substrate is more preferable.
- a resin layer or a metal layer becomes a board
- coating is preferable. Specifically, as a means to apply, dip coating method, air knife coating method, curtain coating method, wire bar coating method, gravure coating method, extrusion coating method, spray coating method, spin coating method, slit coating method, And an inkjet method.
- a spin coating method, a slit coating method, a spray coating method, and an ink jet method are more preferable.
- a resin layer having a desired thickness can be obtained by adjusting an appropriate solid content concentration and coating conditions according to the method.
- the coating method can be appropriately selected depending on the shape of the substrate, and a spin coat method, a spray coat method, an ink jet method or the like is preferable for a circular substrate such as a wafer, and a slit coat method, a spray coat method, an ink jet method or the like for a rectangular substrate.
- the method is preferred.
- the spin coating method for example, it can be applied at a rotational speed of 500 to 2000 rpm for about 10 seconds to 1 minute.
- the manufacturing method of this invention may include the process of drying in order to remove a solvent after forming a photosensitive resin composition layer and after a film
- a preferred drying temperature is 50 to 150 ° C, more preferably 70 to 130 ° C, and further preferably 90 to 110 ° C.
- Examples of the drying time include 30 seconds to 20 minutes, preferably 1 minute to 10 minutes, and more preferably 3 minutes to 7 minutes.
- the manufacturing method of this invention may also include the exposure process which exposes the said photosensitive resin composition layer.
- the amount of exposure is not particularly defined as long as the photosensitive resin composition can be cured, but for example, it is preferable to irradiate 100 to 10,000 mJ / cm 2 in terms of exposure energy at a wavelength of 365 nm, and to irradiate 200 to 8000 mJ / cm 2 . It is more preferable.
- the exposure wavelength can be appropriately determined in the range of 190 to 1000 nm, and is preferably 240 to 550 nm.
- the exposure wavelength is (1) semiconductor laser (wavelength 830 nm, 532 nm, 488 nm, 405 nm etc.), (2) metal halide lamp, (3) high pressure mercury lamp, g-line (wavelength 436 nm), h. Line (wavelength 405 nm), i line (wavelength 365 nm), broad (3 wavelengths of g, h, i line), (4) excimer laser, KrF excimer laser (wavelength 248 nm), ArF excimer laser (wavelength 193 nm), F2 excimer Laser (wavelength 157 nm), (5) extreme ultraviolet light; EUV (wavelength 13.6 nm), (6) electron beam, and the like.
- the exposure by a high pressure mercury lamp is especially preferable, and the exposure by i line
- the manufacturing method of this invention may also include the image development process which performs image development processing with respect to the exposed photosensitive resin composition layer.
- the development method is not particularly limited as long as a desired pattern can be formed.
- development methods such as paddle, spray, immersion, and ultrasonic wave can be employed.
- Development is performed using a developer.
- the developer can be used without particular limitation as long as the unexposed part (non-exposed part) is removed.
- the developer preferably contains an organic solvent, and more preferably the developer contains 90% by mass or more of the organic solvent.
- the developer preferably contains an organic solvent having a ClogP value of ⁇ 1 to 5, more preferably an organic solvent having a ClogP value of 0 to 3.
- the ClogP value can be obtained as a calculated value by inputting a structural formula in ChemBioDraw.
- the organic solvent include esters such as ethyl acetate, n-butyl acetate, amyl formate, isoamyl acetate, isobutyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl lactate, ethyl lactate, and ⁇ -butyrolactone.
- alkyl oxyacetate alkyl eg, methyl oxyoxyacetate, alkyl oxyacetate ethyl, alkyl oxyacetate butyl (eg methyl methoxyacetate, ethyl methoxyacetate, butyl methoxyacetate, methyl ethoxyacetate, Ethyl ethoxyacetate), alkyl esters of 3-alkyloxypropionic acid (eg, methyl 3-alkyloxypropionate, ethyl 3-alkyloxypropionate, etc.
- a preferred example of the sulfoxide is dimethyl sulfoxide.
- cyclopentanone and ⁇ -butyrolactone are particularly preferable, and cyclopentanone is more preferable.
- the developer is preferably 50% by mass or more of an organic solvent, more preferably 70% by mass or more of an organic solvent, and even more preferably 90% by mass or more of an organic solvent.
- the organic solvent may be 100 mass% of a developing solution.
- the developer is preferably a non-alkaline developer. From such a viewpoint, it is preferable that the developer mainly composed of the organic solvent does not contain an alkali compound.
- a sodium hydroxide aqueous solution, a potassium hydroxide aqueous solution, a sodium carbonate aqueous solution, a potassium carbonate aqueous solution and the like described in [0064] of Patent Document 1 are excluded from preferable developers applied to the present invention.
- the development time is preferably 10 seconds to 5 minutes.
- the temperature of the developing solution at the time of development is not particularly defined, but it can be usually 20 to 40 ° C.
- rinsing may be further performed.
- the rinsing is preferably performed with a solvent different from the developer. For example, it can rinse using the solvent contained in the photosensitive resin composition.
- the rinse time is preferably 5 seconds to 1 minute.
- the production method of the present invention preferably includes a heating step after the film forming step (layer forming step), the drying step, or the developing step.
- the heating step the cyclization reaction of the polymer precursor proceeds.
- the composition of this invention may contain radically polymerizable compounds other than a polymer precursor, hardening of radically polymerizable compounds other than an unreacted polymer precursor can also be advanced at this process.
- the heating temperature (maximum heating temperature) of the layer in the heating step is preferably 50 ° C. or higher, more preferably 80 ° C. or higher, further preferably 140 ° C. or higher, and 160 ° C. or higher.
- the upper limit is preferably 500 ° C. or less, more preferably 450 ° C. or less, further preferably 350 ° C. or less, further preferably 250 ° C. or less, and preferably 220 ° C. or less. Even more preferred.
- Heating is preferably performed at a rate of temperature increase of 1 to 12 ° C./min from the temperature at the start of heating to the maximum heating temperature, more preferably 2 to 10 ° C./min, and even more preferably 3 to 10 ° C./min.
- the temperature at the start of heating is preferably 20 ° C to 150 ° C, more preferably 20 ° C to 130 ° C, and further preferably 25 ° C to 120 ° C.
- the temperature at the start of heating refers to the temperature at the start of the step of heating to the maximum heating temperature.
- the temperature of the dried film (layer) is, for example, 30% higher than the boiling point of the solvent contained in the photosensitive resin composition.
- the heating time (heating time at the maximum heating temperature) is preferably 10 to 360 minutes, more preferably 20 to 300 minutes, and further preferably 30 to 240 minutes.
- the heating temperature is preferably 180 ° C. to 320 ° C., more preferably 180 ° C. to 260 ° C., from the viewpoint of adhesion between the layers of the cured film.
- the reason is not certain, it is considered that the ethynyl groups of the polymer precursors between layers proceed with a crosslinking reaction at this temperature.
- Heating may be performed in stages. For example, the temperature is raised from 25 ° C. to 180 ° C. at 3 ° C./min, held at 180 ° C. for 60 minutes, heated from 180 ° C. to 200 ° C. at 2 ° C./min, and held at 200 ° C. for 120 minutes. You may perform the pre-processing process of these.
- the heating temperature as the pretreatment step is preferably 100 to 200 ° C, more preferably 110 to 190 ° C, and further preferably 120 to 185 ° C. In this pretreatment step, it is also preferable to carry out the treatment while irradiating ultraviolet rays as described in US Pat. No. 9,159,547. Such a pretreatment process can improve the characteristics of the film.
- the pretreatment step may be performed in a short time of about 10 seconds to 2 hours, and more preferably 15 seconds to 30 minutes.
- the pretreatment may be performed in two or more steps.
- the pretreatment step 1 may be performed in the range of 100 to 150 ° C.
- the pretreatment step 2 may be performed in the range of 150 to 200 ° C. Further, it may be cooled after heating, and the cooling rate in this case is preferably 1 to 5 ° C./min.
- the heating step is preferably performed in an atmosphere having a low oxygen concentration by flowing an inert gas such as nitrogen, helium, or argon from the viewpoint of preventing decomposition of the polymer precursor.
- the oxygen concentration is preferably 50 ppm (volume ratio) or less, and more preferably 20 ppm (volume ratio) or less.
- the production method of the present invention preferably includes a metal layer forming step of forming a metal layer on the surface of the photosensitive resin composition layer after the development treatment.
- a metal layer forming a metal layer on the surface of the photosensitive resin composition layer after the development treatment.
- existing metal species can be used. Examples include copper, aluminum, nickel, vanadium, titanium, chromium, cobalt, gold, and tungsten. Copper and aluminum are more preferable, and copper is more preferable. Further preferred.
- the method for forming the metal layer is not particularly limited, and an existing method can be applied. For example, the methods described in JP 2007-157879 A, JP 2001-521288 A, JP 2004-214501 A, and JP 2004-101850 A can be used.
- the thickness of the metal layer is preferably 0.1 to 50 ⁇ m, more preferably 1 to 10 ⁇ m at the thickest part.
- the production method of the present invention preferably further includes a lamination step.
- the layering process refers to the film forming process (layer forming process) and the heating process again on the surface of the cured film (resin layer) or metal layer, or the film forming process (layer formation) in the photosensitive resin composition.
- Step) the exposure step, and the development processing step are a series of steps including performing in the above order.
- the laminating step may further include the drying step and the heating step.
- a surface activation treatment process may be further performed after the heating process, the exposure process, or the metal layer formation process.
- An example of the surface activation treatment is plasma treatment.
- the lamination step is preferably performed 2 to 5 times, more preferably 3 to 5 times.
- the resin layer / metal layer / resin layer / metal layer / resin layer / metal layer has a resin layer structure of 3 to 7 layers, more preferably 3 to 5 layers. That is, in the present invention, in particular, after the metal layer is provided, the photosensitive resin composition film forming step (layer forming step) and the heating step, or the photosensitive resin composition so as to cover the metal layer. In this case, it is preferable to perform the film formation step (layer formation step), the exposure step, and the development processing step (further, if necessary) in the order described above. By alternately performing the laminating step of laminating the photosensitive resin composition layer (resin) and the metal layer forming step, the photosensitive resin composition layer (resin layer) and the metal layer can be alternately laminated.
- the present invention also discloses a semiconductor device having the cured film or laminate of the present invention.
- a semiconductor device using the photosensitive resin composition of the present invention for forming an interlayer insulating film for a rewiring layer refer to the description in paragraphs 0213 to 0218 of JP-A-2016-027357 and the description of FIG. The contents of which are incorporated herein.
- patterning may be performed by etching a sealing film, a substrate material (base film or coverlay of a flexible printed circuit board, an interlayer insulating film), or an insulating film for mounting as described above. Regarding these uses, for example, Science & Technology Co., Ltd.
- reaction liquid As a result of measuring the water content of the obtained reaction liquid, it was contained in 133 mass ppm.
- the reaction mixture was then cooled to ⁇ 10 ° C. and 17.0 g of SOCl 2 was added over 60 minutes while maintaining the temperature at ⁇ 10 ° C.
- SOCl 2 After dilution with 50 mL of N-methylpyrrolidone, a solution of 25.1 g of 4,4′-diaminodiphenyl ether dissolved in 100 mL of N-methylpyrrolidone was added dropwise to the reaction mixture at ⁇ 10 ° C. over 60 minutes. After the mixture was stirred for 2 hours, 20 mL of ethyl alcohol was added.
- the polyimide precursor was then precipitated in 6 liters of water and the water-polyimide precursor mixture was stirred for 15 minutes.
- the polyimide precursor solid was filtered and dissolved in 380 g of tetrahydrofuran.
- the obtained solution was subjected to precipitation by precipitating a polyimide precursor in 6 liters of water and dried under reduced pressure at 45 ° C. for 3 days to obtain a solid powder polyimide precursor.
- This polyimide precursor A-1 had a weight average molecular weight of 23,300 and a number average molecular weight of 9,600.
- reaction liquid As a result of measuring the water content of the obtained reaction liquid, it was contained at 120 mass ppm.
- the reaction mixture was then cooled to ⁇ 10 ° C. and 17.0 g of SOCl 2 was added over 60 minutes while maintaining the temperature at ⁇ 10 ° C.
- SOCl 2 After diluting with 50 mL of N-methylpyrrolidone, a solution of 38.0 g of the hydroxyl group-containing diamine (a) shown below in 100 mL of N-methylpyrrolidone was added dropwise to the reaction mixture at ⁇ 10 ° C. over 60 minutes. After stirring the mixture for 2 hours, 20 mL of ethyl alcohol was added.
- the polyimide precursor was then precipitated in 6 liters of water and the water-polyimide precursor mixture was stirred for 15 minutes.
- the polyimide precursor solid was filtered and dissolved in 380 g of tetrahydrofuran.
- the obtained solution was subjected to precipitation by precipitating a polyimide precursor in 6 liters of water and dried under reduced pressure at 45 ° C. for 3 days to obtain a solid powder polyimide precursor.
- This polyimide precursor A-2 had a weight average molecular weight of 29400, a number average molecular weight of 10800, and an acid value of 5.6 mgKOH / g.
- reaction solution As a result of measuring the water content of the obtained reaction solution, it was found to contain 1450 mass ppm.
- the reaction mixture was then cooled to ⁇ 10 ° C. and 17.0 g of SOCl 2 was added over 60 minutes while maintaining the temperature at ⁇ 10 ° C.
- SOCl 2 After dilution with 50 mL of N-methylpyrrolidone, a solution of 25.1 g of 4,4′-diaminodiphenyl ether dissolved in 100 mL of N-methylpyrrolidone was added dropwise to the reaction mixture at ⁇ 10 ° C. over 60 minutes. After the mixture was stirred for 2 hours, 20 mL of ethyl alcohol was added.
- the polyimide precursor was then precipitated in 6 liters of water and the water-polyimide precursor mixture was stirred for 15 minutes.
- the polyimide precursor solid was filtered and dissolved in 380 g of tetrahydrofuran.
- the obtained solution was subjected to precipitation by precipitating a polyimide precursor in 6 liters of water and dried under reduced pressure at 45 ° C. for 3 days to obtain a solid powder polyimide precursor.
- This polyimide precursor A-3 had a weight average molecular weight of 22,000 and a number average molecular weight of 10,000.
- reaction mixture was then cooled to ⁇ 10 ° C., and a solution of 34.35 g diisopropylcarbodiimide in 80 mL ⁇ -butyrolactone was added dropwise to the reaction mixture over 60 minutes at ⁇ 10 ⁇ 5 ° C. Stir for minutes. Subsequently, a solution of 25.1 g of 4,4′-diaminodiphenyl ether dissolved in 200 mL of ⁇ -butyrolactone was added dropwise to the reaction mixture over 60 minutes at ⁇ 10 ⁇ 5 ° C., and the mixture was stirred for 1 hour. The precipitate generated in the reaction mixture was removed by filtration to obtain a reaction solution.
- the obtained reaction solution was filtered by precipitating a polyimide precursor in 14 L of water, and dried under reduced pressure at 45 ° C. for 2 days.
- the obtained powdery polyimide precursor A-4 had a weight average molecular weight of 23,800 and a number average molecular weight of 8,700.
- the polybenzoxazole precursor was then precipitated in 6 liters of water and the water-polybenzoxazole precursor mixture was stirred at a speed of 5000 rpm for 15 minutes.
- the solid polybenzoxazole precursor was separated by filtration and dissolved in 380 g of tetrahydrofuran. The resulting solution was added to 6 liters of water to precipitate the polybenzoxazole precursor, and the water-polybenzoxazole precursor mixture was stirred for 15 minutes at a speed of 5000 rpm.
- the polybenzoxazole precursor solid was again filtered off and dried at 45 ° C. under reduced pressure for 3 days.
- This polybenzoxazole precursor A-5 had a weight average molecular weight of 28,900 and a number average molecular weight of 8,800. The ratio of components having a molecular weight of 1,000 or less was 0.3% by mass.
- ⁇ Preparation of photosensitive resin composition The polymer precursor was mixed with the components shown in Table 1 below to prepare a coating solution for the photosensitive resin composition as a uniform solution. Each photosensitive resin composition was pressure filtered through a filter manufactured by ADVANTEC having a pore width of 0.8 ⁇ m.
- ⁇ Generation temperature of base> Weighing out 3.0 mg of polymer precursor and using TGA (TE Instruments, Q500 type), a 5% mass reduction temperature when the temperature is raised to 500 ° C. at a rate of temperature increase of 20 ° C./min. was measured as the base generation temperature from the hot base generator.
- the pKa of the generated conjugate acid of the base was determined by identifying the degradation product species by LC-MS and calculating the pKa of the structure of the conjugate acid of the obtained degradation product species using the following software package.
- Each photosensitive resin composition was applied onto a silicon wafer by a spin coating method to form a photosensitive resin composition layer.
- the obtained silicon wafer to which the photosensitive resin composition layer was applied was dried on a hot plate at 100 ° C. for 4 minutes to form a uniform photosensitive resin composition layer having a thickness of 20 ⁇ m on the silicon wafer.
- the photosensitive resin composition layer on the silicon wafer was exposed with an exposure energy of 400 mJ / cm 2 using a broadband exposure machine (Ushio Electric Co., Ltd .: UX-1000SN-EH01) and exposed to light.
- the layer (resin layer) was heated at a heating rate of 5 ° C./min in a nitrogen atmosphere, and after reaching 230 ° C., it was heated for 3 hours.
- the cured resin layer was immersed in a 3% hydrofluoric acid solution, and the resin layer was peeled from the silicon wafer to obtain a resin film.
- a tensile strength test was performed on the resin film peeled from the silicon wafer. The test was conducted using a tensile tester (Tensilon) at a crosshead speed of 300 mm / min, a width of 10 mm, and a sample length of 50 mm, in an environment of 25 ° C. and 65% RH (relative humidity) in the longitudinal direction and the width direction of the film.
- Each photosensitive resin composition was applied onto a silicon wafer by spin coating.
- the silicon wafer to which the photosensitive resin composition was applied was heated on a hot plate at 100 ° C. for 4 minutes to obtain a photosensitive resin composition layer having a thickness of 20 ⁇ m.
- the photosensitive resin composition layer was immersed in cyclopentanone at 23 ° C., and the dissolution rate was calculated by measuring the time required for complete dissolution.
- a resist development analyzer RDA-790EB manufactured by LTJ
- Each photosensitive resin composition was applied onto a silicon wafer by spin coating.
- the silicon wafer to which the photosensitive resin composition was applied was dried on a hot plate at 100 ° C. for 4 minutes to form a photosensitive resin composition layer having a thickness of 20 ⁇ m on the silicon wafer.
- the photosensitive resin composition layer on the silicon wafer was exposed using a stepper (Nikon NSR 2005 i9C). The exposure is performed with i-line, and at a wavelength of 365 nm, using a photomask of 1 ⁇ m increments from 5 ⁇ m to 25 ⁇ m with each exposure energy of 200, 300, 400, 500, 600, 700, 800 mJ / cm 2. , Exposure was performed.
- the exposed photosensitive resin composition layer was negatively developed with cyclopentanone for 60 seconds.
- the change in the line width is small with respect to the change in exposure energy, it indicates that the exposure latitude is wide, which is a preferable result.
- the measurement limit is 5 ⁇ m.
- the results were classified and evaluated as follows. A: 10 ⁇ m or less B: More than 10 ⁇ m and 20 ⁇ m or less C: More than 20 ⁇ m, or a pattern having a line width with sharp edges could not be obtained
- ⁇ Ac Total content of acid groups and acid generating groups [mmol / g] in the polymer precursor and the photosensitizer
- SR-209 (British product) [Bifunctional] A-TMMT (Brand name) manufactured by Arkema Co., Ltd. [Tetrafunctional] DPHA (Brand name) manufactured by Shin-Nakamura Chemical Co., Ltd.
- TGB1 pKa32, base generation temperature 180 ° C., pKa11.4 of the generated base conjugate acid, molar extinction coefficient 40 l / (mol ⁇ cm)
- TGB2 pKa4, base generation temperature 150 ° C., pKa 5.1 of the conjugate acid of the generated base, molar extinction coefficient 0 l / (mol ⁇ cm)
- TGB3 pKa30, base generation temperature 200 ° C., pKa11.4 of the conjugate acid of the generated base, molar extinction coefficient 20 l / (mol ⁇ cm)
- TGB4 pKa16.2, base generation temperature 170 ° C., pKa11.4 of the conjugate acid of the generated base, molar extinction coefficient 10 l / (mol ⁇ cm)
- TGB5 pKa30, base generation temperature 160 ° C., pKa9 of the conjugate acid of the generated base, molar extinction coefficient 0
- the photosensitive resin composition using the thermal base generator specified in the present invention is excellent in all of storage stability, mechanical properties, developer solubility in unexposed areas, and lithography properties.
- the result (B or higher) was shown, and it was found that it was excellent overall.
- a thermal base generator (TBG2) having a tertiary amine structure and a carboxyl group was used (Comparative Example 1)
- the storage stability was poor.
- the mechanical properties were poor.
- a polymer precursor having a high acid value was used (Comparative Example 3)
- the storage stability, the solubility of the developer in the unexposed area, and the lithography were poor.
- Example 100 After the pressure-sensitive filtration of the photosensitive resin composition of Example 1 through a filter having a pore width of 0.8 ⁇ m, the photosensitive resin composition was applied onto a silicon wafer by spin coating. The silicon wafer coated with the photosensitive resin composition was dried on a hot plate at 100 ° C. for 5 minutes to form a uniform photosensitive resin composition layer having a thickness of 15 ⁇ m on the silicon wafer.
- the photosensitive resin composition layer on the silicon wafer was exposed with an exposure energy of 500 mJ / cm 2 using a stepper (Nikon NSR 2005 i9C), and the exposed photosensitive resin composition layer (resin layer) was subjected to cyclopenta Development was carried out for 60 seconds without forming a hole having a diameter of 10 ⁇ m (patterning).
- the temperature was increased at a rate of temperature increase of 10 ° C./min in a nitrogen atmosphere, and after reaching 250 ° C., the temperature was maintained for 3 hours.
- a thin copper layer (metal layer) having a thickness of 2 ⁇ m was formed on a part of the surface of the photosensitive resin composition layer by vapor deposition so as to cover the hole portion.
- the same kind of photosensitive resin composition is used again on the surfaces of the metal layer and the photosensitive resin composition layer, and the patterned film is heated for 3 hours from the filtration of the photosensitive resin composition in the same manner as described above.
- the procedure up to was performed again, and a laminate composed of a resin layer / metal layer / resin layer was produced.
- This resin layer (inter-layer insulating film for rewiring layer) was excellent in insulation.
- a semiconductor device was manufactured using this interlayer insulating film for rewiring layer, it was confirmed that it operated without any problem.
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Abstract
Description
上記のポリイミド樹脂等は、一般に、溶剤への溶解性が低い。そのため、環化反応前の前駆体、具体的には、ポリイミド前駆体やポリベンゾオキサゾール前駆体のようなポリマー前駆体の状態で溶剤に溶解する方法がよく用いられる。これにより、優れた取り扱い性を実現することができ、上述のような各製品を製造する際に基板などに多様な形態で塗布して加工することができる。その後、加熱してポリマー前駆体を環化して硬化した製品を形成することができる。ポリイミド樹脂等がもつ耐熱性や絶縁性などの高い性能に加え、このような製造上の適応性に優れる観点から、その産業上の応用展開がますます期待されている。
再配線層用の絶縁樹脂等とするために、特定の第三級アミン化合物と、塩基によって環化して硬化する熱硬化性樹脂とを含む熱硬化性樹脂組成物が提案されている(特許文献2)。これにより、環化反応を低温で行うことができ、安定性に優れると記載されている。さらに、再配線層用の絶縁膜とすることを考慮して、特定の第四級アンモニウム(カチオン部)およびラジカル開始能を有するアニオン部を有する化合物と、複素環含有ポリマー前駆体と、ラジカル重合性化合物とを含有する感光性樹脂組成物が提案されている(特許文献3)。これにより、環化反応を低温で行うことができ、かつ露光現像における解像性に優れると記載されている。
ポリイミド前駆体およびポリベンゾオキサゾール前駆体からなる群から選択される少なくとも1種のポリマー前駆体と、
感光剤とを含み、
上記ポリマー前駆体および上記感光剤に含まれる酸基と酸発生基の合計含有量が0.5mmol/g以下である、感光性樹脂組成物;
<2>上記熱塩基発生剤の塩基発生温度が120℃以上200℃以下である、<1>に記載の感光性樹脂組成物。
<3>上記熱塩基発生剤のpKaが7よりも大きい、<1>または<2>に記載の感光性樹脂組成物。
<4>上記ポリマー前駆体がポリイミド前駆体を含む、<1>~<3>のいずれか1つに記載の感光性樹脂組成物。
<5>上記ポリイミド前駆体が下記式(1)で表される、<4>に記載の感光性樹脂組成物;
<6>365nmの波長における上記熱塩基発生剤のモル吸光係数が100l/(mol・cm)以下である、<1>~<5>のいずれか1つに記載の感光性樹脂組成物。
<7>上記熱塩基発生剤が、共役酸のpKaが10以上である塩基を加熱によって発生する熱塩基発生剤を含む、<1>~<6>のいずれか1つに記載の感光性樹脂組成物。
<8>上記感光剤が光重合開始剤を含む、<1>~<7>のいずれか1つに記載の感光性樹脂組成物。
<9>有機溶剤を90質量%以上含む現像液を用いた現像に供される、<1>~<8>のいずれか1つに記載の感光性樹脂組成物。
<10>再配線層用層間絶縁膜の形成に用いられる、<1>~<9>のいずれか1つに記載の感光性樹脂組成物。
<11><1>~<10>のいずれか1つに記載の感光性樹脂組成物を硬化してなる硬化膜。
<12>膜厚が1~30μmである、<11>に記載の硬化膜。
<13><11>または<12>に記載の硬化膜を2層以上有する、積層体。
<14><11>または<12>に記載の硬化膜を3~7層以上有する、積層体。
<15>上記硬化膜の間に金属層を有する、<13>または<14>に記載の積層体。
<16><1>~<10>のいずれか1つに記載の感光性樹脂組成物を基板に適用して膜を形成する膜形成工程を含む、硬化膜の製造方法。
<17>上記膜を露光する露光工程および上記膜を現像する現像工程を有する、<16>に記載の硬化膜の製造方法。
<18>上記現像に用いられる現像液が有機溶剤を90質量%以上含む、<17>に記載の硬化膜の製造方法。
<19>上記膜を80~450℃で加熱する工程を含む、<16>~<18>のいずれか1つに記載の硬化膜の製造方法。
<20><16>~<19>のいずれか1つに記載の硬化膜の製造方法を複数回行なう、積層体の製造方法。
<21><11>もしくは<12>に記載の硬化膜または<13>~<15>のいずれか1つに記載の積層体を有する、半導体デバイス。
<22> 下記式(B1)または式(B2)で表される熱塩基発生剤;
<23>有機溶剤を90質量%以上含む現像液を用いて現像する感光性樹脂組成物に用いられる、<22>に記載の熱塩基発生剤。
本明細書における基(原子団)の表記に於いて、置換および無置換を記していない表記は、置換基を有さないものと共に置換基を有するものをも包含するものである。例えば、「アルキル基」とは、置換基を有さないアルキル基(無置換アルキル基)のみならず、置換基を有するアルキル基(置換アルキル基)をも包含するものである。
本明細書において「露光」とは、特に断らない限り、光を用いた露光のみならず、電子線、イオンビーム等の粒子線を用いた描画も露光に含める。また、露光に用いられる光としては、一般的に、水銀灯の輝線スペクトル、エキシマレーザーに代表される遠紫外線、極紫外線(EUV光)、X線、電子線等の活性光線または放射線が挙げられる。
本明細書において、「(メタ)アクリレート」は、「アクリレート」および「メタクリレート」の双方、または、いずれかを表し、「(メタ)アクリル」は、「アクリル」および「メタクリル」の双方、または、いずれかを表し、「(メタ)アクリロイル」は、「アクリロイル」および「メタクリロイル」の双方、または、いずれかを表す。
本明細書において「工程」との語は、独立した工程だけではなく、他の工程と明確に区別できない場合であってもその工程の所期の作用が達成されれば、本用語に含まれる。
本明細書において、固形分とは、組成物の総質量に対する、溶剤を除く他の成分の質量百分率である。また、本明細書における温度は、特に述べない限り23℃である。
本明細書において、重量平均分子量(Mw)および数平均分子量(Mn)は、特に述べない限り、ゲル浸透クロマトグラフィ(GPC測定)に従い、ポリスチレン換算値として定義される。本明細書において、重量平均分子量(Mw)および数平均分子量(Mn)は、例えば、HLC-8220(東ソー(株)製)を用い、カラムとしてガードカラムHZ-L、TSKgel Super HZM-M、TSKgel Super HZ4000、TSKgel Super HZ3000およびTSKgel Super HZ2000(東ソー(株)製)を用いることによって求めることができる。溶離液は特に述べない限り、THF(テトラヒドロフラン)を用いて測定したものとする。また、検出は特に述べない限り、UV線(紫外線)の波長254nm検出器を使用したものとする。
感光性樹脂組成物において、ポリマー前駆体等に含まれる酸基等の量を少なくすることにより、極性の低い有機溶剤により速やかに現像することができる材料とすることができた。有機溶剤により現像できる感光性樹脂組成物から形成される熱硬化膜は、一般に吸湿性が低く、基板への密着性やデバイス信頼性に優れる。一方で、ポリマー前駆体等における酸基等の量が少ないため、塩基性の化合物が組成物中に存在するとポリマー前駆体の環化反応が進行しやすくなる。そうすると、保存安定性が低下してしまう。本発明では、熱分解前には、概ね中性であり、熱分解後に塩基が発生する構造を有する特定の熱塩基発生剤を用いることにより、感光性樹脂組成物に含まれるポリマー前駆体の加熱による良好な硬化性を維持しつつ、感光性樹脂組成物を安定的に保存することができた。また、上記特定の熱塩基発生剤は非イオン性であることが好ましく、それにより一層、樹脂組成物を有機溶剤現像性にも優れたものとすることができる。
本発明の感光性樹脂組成物は式(B1)または式(B2)で表される熱塩基発生剤(特定の熱塩基発生剤)を含有する。
なお、本明細書で第三級アミン構造とは、3価の窒素原子の3つの結合手がいずれも炭化水素系の炭素原子と共有結合している構造を指す。したがって、結合した炭素原子がカルボニル基をなす炭素原子の場合、つまり窒素原子とともにアミド基を形成する場合はこの限りではない。本発明において、上記特定の熱塩基発生剤に含まれる有機基が第三級アミン構造を有しないことにより、レジスト液の保管時に、溶液中でポリマーのイミド化反応が抑制され、レジスト液の保存性に優れる。また、各置換基がカルボキシル基を有さないことにより、有機溶剤への溶解性に優れ、現像性に優れる。
R13はアルキル基(炭素数1~24が好ましく、2~18がより好ましく、3~12がさらに好ましい)、アルケニル基(炭素数2~24が好ましく、2~18がより好ましく、3~12がさらに好ましい)、アリール基(炭素数6~22が好ましく、6~18がより好ましく、6~12がさらに好ましい)、アリールアルキル基(炭素数7~23が好ましく、7~19がより好ましく、7~12がさらに好ましい)であり、本発明の効果を奏する範囲で置換基Tを有していてもよい。なかでも、R13はアリールアルキル基が好ましい。
R15およびR16は水素原子、アルキル基(炭素数1~12が好ましく、1~6がより好ましく、1~3がさらに好ましい)、アルケニル基(炭素数2~12が好ましく、2~6がより好ましく、2~3がさらに好ましい)、アリール基(炭素数6~22が好ましく、6~18がより好ましく、6~10がさらに好ましい)、アリールアルキル基(炭素数7~23が好ましく、7~19がより好ましく、7~11がさらに好ましい)であり、水素原子またはメチル基が好ましい。
R17はアルキル基(炭素数1~24が好ましく、1~12がより好ましく、3~8がさらに好ましい)、アルケニル基(炭素数2~12が好ましく、2~12がより好ましく、3~8がさらに好ましい)、アリール基(炭素数6~22が好ましく、6~18がより好ましく、6~12がさらに好ましい)、アリールアルキル基(炭素数7~23が好ましく、7~19がより好ましく、7~12がさらに好ましい)であり、なかでもアリール基が好ましい。
また、特定の熱塩基発生剤の塩基発生温度は、ポリマー前駆体を環化のために加熱する際の加熱時の最高温度との差(最高温度-塩基発生温度)が5℃以上100℃以下であることが好ましく、10℃以上80℃以下であることがより好ましく、15℃以上60℃以下であることがさらに好ましい。このような範囲とすることにより、機械特性がより向上する。
特定の熱塩基発生剤は中性分子からなることが好ましい。中性とは電気的に中性であることを意味し、アニオンやカチオンから形成される塩ではないことが好ましい。分子内の各原子が共有結合でつながっていて、トータルの電価がゼロである化合物であることが好ましい。
pkaの測定方法は、後述する実施例に記載の方法に従って測定される。
ポリマー前駆体100質量部に対しては、0.1質量部以上であることが好ましく、0.3質量部以上であることがより好ましく、0.5質量部以上であることがさらに好ましい。上限としては、5質量部以下であることが好ましく、4質量部以下であることがより好ましく、3質量部以下であることがさらに好ましい。
この量を上記の範囲とすることで、特定の熱塩基発生剤の作用を十分に発揮させることができ、また、熱分解物の残渣量をデバイス信頼性に影響しない程度に抑えることができるため好ましい。
特定の熱塩基発生剤は、1種を用いても複数のものを用いてもよい。複数のものを用いる場合はその合計量が上記の範囲となる。
また、特定の熱塩基発生剤は他の熱塩基発生剤と組み合わせて用いてもよいし、組み合わせなくてもよい。
本発明の一実施形態として、本発明の感光性樹脂組成物に含まれる、熱塩基発生剤は、上記特定の熱塩基発生剤の含有量が50質量%以上であることが好ましく、80質量%以上であることがより好ましく、90質量%以上であることがさらに好ましく、95質量%以上であることが一層好ましく、99質量%以上であることがより一層好ましい。
本発明の感光性樹脂組成物は、ポリイミド前駆体およびポリベンゾオキサゾール前駆体からなる群より選ばれる少なくとも1つのポリマー前駆体を含む。ポリマー前駆体に含まれる酸基と酸発生基の合計含有量は、0.5mmol/g以下であることが好ましい。ポリマー前駆体としては、ポリイミド前駆体がより好ましく、下記式(1)で表される構成単位を含むポリイミド前駆体であることがさらに好ましい。
ポリイミド前駆体としては下記式(1)で表される構成単位を含むことが好ましい。このような構成とすることにより、より膜強度に優れた組成物が得られる。
R111は、ジアミンから誘導されることが好ましい。ポリイミド前駆体の製造に用いられるジアミンとしては、直鎖または分岐の脂肪族、環状の脂肪族または芳香族ジアミンなどが挙げられる。ジアミンは、1種のみ用いてもよいし、2種以上用いてもよい。
具体的には、ジアミンは、炭素数2~20の直鎖脂肪族基、炭素数3~20の分岐または環状の脂肪族基、炭素数6~20の芳香族基、または、これらの組み合わせからなる基を含むものであることが好ましく、炭素数6~20の芳香族基を含むジアミンであることがより好ましい。芳香族基の例としては、下記が挙げられる。
ジェファーミン(登録商標)KH-511、ジェファーミン(登録商標)ED-600、ジェファーミン(登録商標)ED-900、ジェファーミン(登録商標)ED-2003、ジェファーミン(登録商標)EDR-148、ジェファーミン(登録商標)EDR-176の構造を以下に示す。
R50~R57の1価の有機基として、炭素数1~10(好ましくは炭素数1~6)の無置換のアルキル基、炭素数1~10(好ましくは炭素数1~6)のフッ化アルキル基等が挙げられる。
式(51)または(61)の構造を与えるジアミン化合物としては、ジメチル-4,4’-ジアミノビフェニル、2,2’-ビス(トリフルオロメチル)-4,4’-ジアミノビフェニル、2,2’-ビス(フルオロ)-4,4’-ジアミノビフェニル、4,4’-ジアミノオクタフルオロビフェニル等が挙げられる。これらの1種を用いるか、2種以上を組み合わせて用いてもよい。
エチレン性不飽和結合を有する基としては、ビニル基、アリル基、(メタ)アクリロイル基、下記式(III)で表される基などが挙げられる。
式(III)において、R201は、炭素数2~12のアルキレン基、-CH2CH(OH)CH2-または炭素数4~30の(ポリ)オキシアルキレン基(アルキレン基としては炭素数1~12が好ましく、1~6がより好ましく、1~3が特に好ましい;繰り返し数は1~12が好ましく、1~6がより好ましく、1~3が特に好ましい)を表す。なお、(ポリ)オキシアルキレン基とは、オキシアルキレン基またはポリオキシアルキレン基を意味する。
好適なR201の例は、エチレン基、プロピレン基、トリメチレン基、テトラメチレン基、1,2-ブタンジイル基、1,3-ブタンジイル基、ペンタメチレン基、ヘキサメチレン基、オクタメチレン基、ドデカメチレン基、-CH2CH(OH)CH2-が挙げられ、エチレン基、プロピレン基、トリメチレン基、-CH2CH(OH)CH2-がより好ましい。
特に好ましくは、R200がメチル基で、R201がエチレン基である。
アルキル基の炭素数は1~30が好ましい(環状の場合は3以上)。アルキル基は直鎖、分岐、環状のいずれであってもよい。直鎖または分岐のアルキル基としては、例えば、メチル基、エチル基、プロピル基、ブチル基、ペンチル基、ヘキシル基、ヘプチル基、オクチル基、ノニル基、デシル基、ドデシル基、テトラデシル基、オクタデシル基、イソプロピル基、イソブチル基、sec-ブチル基、t-ブチル基、1-エチルペンチル基、および2-エチルヘキシル基が挙げられる。環状のアルキル基は、単環の環状のアルキル基であってもよく、多環の環状のアルキル基であってもよい。単環の環状のアルキル基としては、例えば、シクロプロピル基、シクロブチル基、シクロペンチル基、シクロヘキシル基、シクロヘプチル基およびシクロオクチル基が挙げられる。多環の環状のアルキル基としては、例えば、アダマンチル基、ノルボルニル基、ボルニル基、カンフェニル基、デカヒドロナフチル基、トリシクロデカニル基、テトラシクロデカニル基、カンホロイル基、ジシクロヘキシル基およびピネニル基が挙げられる。中でも、高感度化との両立の観点から、シクロヘキシル基が最も好ましい。また、芳香族基で置換されたアルキル基としては、後述する芳香族基で置換された直鎖アルキル基が好ましい。
芳香族基としては、芳香族炭化水素基または芳香族複素環基が挙げられる。
芳香族炭化水素基としては、具体的には、置換または無置換のベンゼン環、ナフタレン環、ペンタレン環、インデン環、アズレン環、ヘプタレン環、インダセン環、ペリレン環、ペンタセン環、アセナフテン環、フェナントレン環、アントラセン環、ナフタセン環、クリセン環、トリフェニレン環、フルオレン環、ビフェニル環等の芳香族炭化水素環を有する基が挙げられる。
芳香族複素環基としては、置換または無置換のピロール環、フラン環、チオフェン環、ピラゾール環、イミダゾール環、オキサゾール環、チアゾール環、ピリジン環、ピラジン環、ピリミジン環、ピリダジン環、トリアジン環、インドリジン環、インドール環、ベンゾフラン環、ベンゾチオフェン環、イソベンゾフラン環、キノリジン環、キノリン環、フタラジン環、ナフチリジン環、キノキサリン環、キノキサゾリン環、イソキノリン環、カルバゾール環、フェナントリジン環、アクリジン環、フェナントロリン環、チアントレン環、クロメン環、キサンテン環、フェノキサチイン環、フェノチアジン環またはフェナジン環等の芳香族複素環を有する基が挙げられる。
ポリイミド前駆体の分子量の分散度は、1.5~3.5が好ましく、2~3がより好ましい。
ポリイミド前駆体の製造方法では、反応に際し、有機溶剤を用いることが好ましい。有機溶剤は1種でもよいし、2種以上でもよい。
有機溶剤としては、原料に応じて適宜定めることができるが、ピリジン、ジエチレングリコールジメチルエーテル(ジグリム)、N-メチルピロリドンおよびN-エチルピロリドンが例示される。
ポリベンゾオキサゾール前駆体は、下記式(2)で表される構成単位を含むことが好ましい。
式(2)において、R122は、4価の有機基を表す。4価の有機基としては、上記式(1)におけるR115と同義であり、好ましい範囲も同様である。R122は、2,2'-ビス(3-アミノ-4-ヒドロキシフェニル)ヘキサフルオロプロパンに由来することが好ましい。
R123およびR124は、それぞれ独立に、水素原子または1価の有機基を表し、上記式(1)におけるR113およびR114と同義であり、好ましい範囲も同様である。-OR124および-OR123は、それぞれ酸基および酸発生基を有しない基であることが好ましい。
閉環に伴う硬化膜の反りの発生を抑制できる点で、前駆体は、下記式(SL)で表されるジアミン残基を他の種類の構成単位として含むことが好ましい。
ポリベンゾオキサゾール前駆体の分子量の分散度は、1.5~3.5が好ましく、2~3がより好ましい。
本発明の感光性樹脂組成物は、ポリマー前駆体を1種のみ含んでいてもよいし、2種以上含んでいてもよい。2種以上含む場合、合計量が上記範囲となることが好ましい。
本発明の感光性樹脂組成物は、溶剤を含有することが好ましい。溶剤は、公知の溶剤を任意に使用できる。溶剤は有機溶剤が好ましい。有機溶剤としては、エステル類、エーテル類、ケトン類、芳香族炭化水素類、スルホキシド類、アミド類などの化合物が挙げられる。
エステル類として、例えば、酢酸エチル、酢酸-n-ブチル、酢酸イソブチル、ギ酸アミル、酢酸イソアミル、プロピオン酸ブチル、酪酸イソプロピル、酪酸エチル、酪酸ブチル、乳酸メチル、乳酸エチル、γ-ブチロラクトン、ε-カプロラクトン、δ-バレロラクトン、アルキルオキシ酢酸アルキル(例えば、アルキルオキシ酢酸メチル、アルキルオキシ酢酸エチル、アルキルオキシ酢酸ブチル(例えば、メトキシ酢酸メチル、メトキシ酢酸エチル、メトキシ酢酸ブチル、エトキシ酢酸メチル、エトキシ酢酸エチル等))、3-アルキルオキシプロピオン酸アルキルエステル類(例えば、3-アルキルオキシプロピオン酸メチル、3-アルキルオキシプロピオン酸エチル等(例えば、3-メトキシプロピオン酸メチル、3-メトキシプロピオン酸エチル、3-エトキシプロピオン酸メチル、3-エトキシプロピオン酸エチル等))、2-アルキルオキシプロピオン酸アルキルエステル類(例えば、2-アルキルオキシプロピオン酸メチル、2-アルキルオキシプロピオン酸エチル、2-アルキルオキシプロピオン酸プロピル等(例えば、2-メトキシプロピオン酸メチル、2-メトキシプロピオン酸エチル、2-メトキシプロピオン酸プロピル、2-エトキシプロピオン酸メチル、2-エトキシプロピオン酸エチル))、2-アルキルオキシ-2-メチルプロピオン酸メチルおよび2-アルキルオキシ-2-メチルプロピオン酸エチル(例えば、2-メトキシ-2-メチルプロピオン酸メチル、2-エトキシ-2-メチルプロピオン酸エチル等)、ピルビン酸メチル、ピルビン酸エチル、ピルビン酸プロピル、アセト酢酸メチル、アセト酢酸エチル、2-オキソブタン酸メチル、2-オキソブタン酸エチル等が好適なものとして挙げられる。
エーテル類として、例えば、ジエチレングリコールジメチルエーテル、テトラヒドロフラン、エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、メチルセロソルブアセテート、エチルセロソルブアセテート、ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールモノブチルエーテル、プロピレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート、プロピレングリコールモノプロピルエーテルアセテート等が好適なものとして挙げられる。
ケトン類として、例えば、メチルエチルケトン、シクロヘキサノン、シクロペンタノン、2-ヘプタノン、3-ヘプタノン等が好適なものとして挙げられる。
芳香族炭化水素類として、例えば、トルエン、キシレン、アニソール、リモネン等が好適なものとして挙げられる。
スルホキシド類として、例えば、ジメチルスルホキシドが好適なものとして挙げられる。
アミド類として、N-メチル-2-ピロリドン、N -エチル-2-ピロリドン、N,N-ジメチルアセトアミド、N,N-ジメチルホルムアミド等が好適なものとして挙げられる。
本発明では、3-エトキシプロピオン酸メチル、3-エトキシプロピオン酸エチル、エチルセロソルブアセテート、乳酸エチル、ジエチレングリコールジメチルエーテル、酢酸ブチル、3-メトキシプロピオン酸メチル、2-ヘプタノン、シクロヘキサノン、シクロペンタノン、γ-ブチロラクトン、ジメチルスルホキシド、エチルカルビトールアセテート、ブチルカルビトールアセテート、N-メチル-2-ピロリドン、プロピレングリコールメチルエーテル、およびプロピレングリコールメチルエーテルアセテートから選択される1種の溶剤、または、2種以上で構成される混合溶剤が好ましい。ジメチルスルホキシドとγ-ブチロラクトンとの併用が特に好ましい。
溶剤は1種のみ含有していてもよいし、2種以上含有していてもよい。溶剤を2種以上含有する場合は、その合計が上記範囲であることが好ましい。
本発明においては、感光性樹脂組成物中に感光剤を含む。感光剤に含まれる酸基と酸発生基の合計含有量が0.5mmol/g以下であることが好ましい。感光剤の例としては光重合開始剤、光硬化促進剤および増感色素が挙げられる。
本発明では、感光剤の合計量が感光性樹脂組成物の1~10質量%であることが好ましい。また、感光剤の好ましくは60質量%以上が、より好ましくは70質量%以上が、さらに好ましくは、80~100質量%が光重合開始剤である。
本発明で用いる感光性樹脂組成物は、光重合開始剤を含んでいてもよい。光重合開始剤は、光ラジカル重合開始剤であることが好ましい。
本発明で用いることができる光ラジカル重合開始剤としては、特に制限はなく、公知の光ラジカル重合開始剤の中から適宜選択することができる。例えば、紫外線領域から可視領域の光線に対して感光性を有する光ラジカル重合開始剤が好ましい。また、光励起された増感剤と何らかの作用を生じ、活性ラジカルを生成する活性剤であってもよい。
光ラジカル重合開始剤は、約300~800nm(好ましくは330~500nm)の範囲内で少なくとも約50のモル吸光係数を有する化合物を、少なくとも1種含有していることが好ましい。化合物のモル吸光係数は、公知の方法を用いて測定することができる。例えば、紫外可視分光光度計(Varian社製Cary-5 spectrophotometer)にて、酢酸エチル溶剤を用い、0.01g/Lの濃度で測定することが好ましい。
ヒドロキシアセトフェノン系開始剤としては、IRGACURE 184(IRGACUREは登録商標)、DAROCUR 1173、IRGACURE 500、IRGACURE-2959、IRGACURE 127(商品名:いずれもBASF社製)を用いることができる。
アミノアセトフェノン系開始剤としては、市販品であるIRGACURE907、IRGACURE 369、および、IRGACURE 379(商品名:いずれもBASF社製)を用いることができる。
アミノアセトフェノン系開始剤として、365nmまたは405nm等の波長光源に吸収極大波長がマッチングされた特開2009-191179号公報に記載の化合物も用いることができる。
アシルホスフィン系開始剤としては、2,4,6-トリメチルベンゾイル-ジフェニル-ホスフィンオキサイドなどが挙げられる。また、市販品であるIRGACURE-819やIRGACURE-TPO(商品名:いずれもBASF社製)を用いることができる。
メタロセン化合物としては、IRGACURE-784(BASF社製)などが例示される。
オキシム化合物の具体例としては、特開2001-233842号公報に記載の化合物、特開2000-80068号公報に記載の化合物、特開2006-342166号公報に記載の化合物を用いることができる。
好ましいオキシム化合物としては、例えば、下記の構造の化合物や、3-ベンゾオキシイミノブタン-2-オン、3-アセトキシイミノブタン-2-オン、3-プロピオニルオキシイミノブタン-2-オン、2-アセトキシイミノペンタン-3-オン、2-アセトキシイミノ-1-フェニルプロパン-1-オン、2-ベンゾイルオキシイミノ-1-フェニルプロパン-1-オン、3-(4-トルエンスルホニルオキシ)イミノブタン-2-オン、および2-エトキシカルボニルオキシイミノ-1-フェニルプロパン-1-オンなどが挙げられる。本発明の感光性樹脂組成物においては、特に光ラジカル重合開始剤としてオキシム化合物(オキシム系の光重合開始剤)を用いることが好ましい。オキシム系の光重合開始剤は、分子内に >C=N-O-C(=O)- の連結基を有する。
さらに、また、フッ素原子を有するオキシム化合物を用いることも可能である。そのようなオキシム化合物の具体例としては、特開2010-262028号公報に記載されている化合物、特表2014-500852号公報の段落0345に記載されている化合物24、36~40、特開2013-164471号公報の段落0101に記載されている化合物(C-3)などが挙げられる。
最も好ましいオキシム化合物としては、特開2007-269779号公報に示される特定置換基を有するオキシム化合物や、特開2009-191061号公報に示されるチオアリール基を有するオキシム化合物などが挙げられる。
さらに好ましい光ラジカル重合開始剤は、トリハロメチルトリアジン化合物、α-アミノケトン化合物、アシルホスフィン化合物、ホスフィンオキサイド化合物、メタロセン化合物、オキシム化合物、トリアリールイミダゾールダイマー、オニウム塩化合物、ベンゾフェノン化合物、アセトフェノン化合物であり、トリハロメチルトリアジン化合物、α-アミノケトン化合物、オキシム化合物、トリアリールイミダゾールダイマー、ベンゾフェノン化合物からなる群より選ばれる少なくとも1種の化合物が一層好ましく、メタロセン化合物またはオキシム化合物を用いるのがより一層好ましく、オキシム化合物がさらに一層好ましい。
また、光ラジカル重合開始剤は、ベンゾフェノン、N,N’-テトラメチル-4,4’-ジアミノベンゾフェノン(ミヒラーケトン)等のN,N’-テトラアルキル-4,4’-ジアミノベンゾフェノン、2-ベンジル-2-ジメチルアミノ-1-(4-モルホリノフェニル)-ブタノン-1,2-メチル-1-[4-(メチルチオ)フェニル]-2-モルホリノ-プロパノン-1等の芳香族ケトン、アルキルアントラキノン等の芳香環と縮環したキノン類、ベンゾインアルキルエーテル等のベンゾインエーテル化合物、ベンゾイン、アルキルベンゾイン等のベンゾイン化合物、ベンジルジメチルケタール等のベンジル誘導体などを用いることもできる。また、下記式(I)で表される化合物を用いることもできる。
本発明で用いる感光性樹脂組成物は、光硬化促進剤を含んでいてもよい。本発明における光硬化促進剤とは、露光により塩基を発生するもの(光塩基発生剤)が好ましく、常温常圧の通常の条件下では活性を示さないが、外部刺激として電磁波の照射と加熱が行なわれると、塩基(塩基性物質)を発生するものが特に好ましい。露光により発生した塩基はポリマー前駆体を加熱により硬化させる際の触媒として働くため、好適に用いることができる。
本発明においては、光硬化促進剤として公知のものを用いることができる。例えば遷移金属化合物錯体や、アンモニウム塩などの構造を有するものや、アミジン部分がカルボン酸と塩を形成することで潜在化されたもののように、塩基成分が塩を形成することにより中和されたイオン性の化合物や、カルバメート誘導体、オキシムエステル誘導体、アシル化合物などのウレタン結合やオキシム結合などにより塩基成分が潜在化された非イオン性の化合物を挙げることができる。
光硬化促進剤は、1種または2種以上を用いることができる。2種以上を用いる場合は、合計量が上記範囲であることが好ましい。
本発明の感光性樹脂組成物は、増感色素を含んでいてもよい。増感色素は、特定の活性放射線を吸収して電子励起状態となる。電子励起状態となった増感色素は、熱硬化促進剤、熱ラジカル重合開始剤、光ラジカル重合開始剤などと接触して、電子移動、エネルギー移動、発熱などの作用が生じる。これにより、熱硬化促進剤、熱ラジカル重合開始剤、光ラジカル重合開始剤は化学変化を起こして分解する。増感色素の詳細については、特開2016-027357号公報の段落0161~0163の記載を参酌でき、この内容は本明細書に組み込まれる。
本発明の感光性樹脂組成物は、本発明の趣旨を逸脱しない範囲で熱ラジカル重合開始剤を含んでいてもよい。
熱ラジカル重合開始剤は、熱のエネルギーによってラジカルを発生し、重合性を有する化合物の重合反応を開始または促進させる化合物である。熱ラジカル重合開始剤を添加することによって、ポリマー前駆体の環化と共に、ポリマー前駆体の重合反応を進行させることもできるので、より高度な耐熱化が達成できることとなる。
熱ラジカル重合開始剤として、具体的には、特開2008-63554号公報の段落0074~0118に記載されている化合物が挙げられる。
<<ラジカル重合性化合物>>
本発明の感光性樹脂組成物はラジカル重合性化合物を含むことが好ましい。
ラジカル重合性化合物は、ラジカル重合性基を有する化合物を用いることができる。ラジカル重合性基としては、ビニルフェニル基、ビニル基、(メタ)アクリロイル基およびアリル基などのエチレン性不飽和結合を有する基が挙げられる。ラジカル重合性基は、(メタ)アクリロイル基が好ましい。
また、上述以外の好ましいラジカル重合性化合物として、特開2010-160418号公報、特開2010-129825号公報、特許第4364216号公報等に記載される、フルオレン環を有し、エチレン性不飽和結合を有する基を2個以上有する化合物や、カルド樹脂も使用することが可能である。
さらに、その他の例としては、特公昭46-43946号公報、特公平1-40337号公報、特公平1-40336号公報に記載の特定の不飽和化合物や、特開平2-25493号公報に記載のビニルホスホン酸系化合物等もあげることができる。また、特開昭61-22048号公報に記載のペルフルオロアルキル基を含む化合物を用いることもできる。さらに日本接着協会誌 vol.20、No.7、300~308ページ(1984年)に光重合性モノマーおよびオリゴマーとして紹介されているものも使用することができる。
本発明の感光性樹脂組成物は、上述したラジカル重合性化合物以外の重合性化合物をさらに含むことができる。上述したラジカル重合性化合物以外の重合性化合物としては、ヒドロキシメチル基、アルコキシメチル基またはアシルオキシメチル基を有する化合物;エポキシ化合物;オキセタン化合物;ベンゾオキサジン化合物が挙げられる。
ヒドロキシメチル基、アルコキシメチル基またはアシルオキシメチル基を有する化合物としては、下記式(AM1)、(AM4)または(AM5)で示される化合物が好ましい。
エポキシ化合物としては、一分子中にエポキシ基を2以上有する化合物であることが好ましい。エポキシ基は、200℃以下で架橋反応し、かつ、架橋に由来する脱水反応が起こらないため膜収縮が起きにくい。このため、エポキシ化合物を含有することは、組成物の低温硬化および反りの抑制に効果的である。
オキセタン化合物としては、一分子中にオキセタン環を2つ以上有する化合物、3-エチル-3-ヒドロキシメチルオキセタン、1,4-ビス{[(3-エチル-3-オキセタニル)メトキシ]メチル}ベンゼン、3-エチル-3-(2-エチルヘキシルメチル)オキセタン、1,4-ベンゼンジカルボン酸-ビス[(3-エチル-3-オキセタニル)メチル]エステル等を挙げることができる。具体的な例としては、東亞合成株式会社製のアロンオキセタンシリーズ(例えば、OXT-121、OXT-221、OXT-191、OXT-223)が好適に使用することができ、これらは単独で、あるいは2種以上混合してもよい。
ベンゾオキサジン化合物は、開環付加反応に由来する架橋反応のため、硬化時に脱ガスが発生せず、さらに熱収縮を小さくして反りの発生が抑えられることから好ましい。
重合性化合物は1種を単独で用いてもよいが、2種以上を混合して用いてもよい。2種以上を併用する場合にはその合計量が上記の範囲となることが好ましい。
本発明の感光性樹脂組成物は、さらにマイグレーション抑制剤を含むことが好ましい。マイグレーション抑制剤を含むことにより、金属層(金属配線)由来の金属イオンが感光性樹脂組成物層内へ移動することを効果的に抑制可能となる。
マイグレーション抑制剤としては、特に制限はないが、複素環(ピロール環、フラン環、チオフェン環、イミダゾール環、オキサゾール環、チアゾール環、ピラゾール環、イソオキサゾール環、イソチアゾール環、テトラゾール環、ピリジン環、ピリダジン環、ピリミジン環、ピラジン環、ピペリジン環、ピペラジン環、モルホリン環、2H-ピラン環および6H-ピラン環、トリアジン環)を有する化合物、チオ尿素類およびメルカプト基を有する化合物、ヒンダードフェノール系化合物、サリチル酸誘導体系化合物、ヒドラジド誘導体系化合物が挙げられる。特に、1,2,4-トリアゾール、ベンゾトリアゾール等のトリアゾール系化合物、1H-テトラゾール、5-フェニルテトラゾール等のテトラゾール系化合物が好ましく使用できる。
マイグレーション抑制剤は1種のみでもよいし、2種以上であってもよい。マイグレーション抑制剤が2種以上の場合は、その合計が上記範囲であることが好ましい。
本発明の感光性樹脂組成物は、重合禁止剤を含むことが好ましい。
重合禁止剤としては、例えば、ヒドロキノン、4-メトキシフェノール、ジ-tert-ブチル-p-クレゾール、ピロガロール、p-tert-ブチルカテコール、1,4-ベンゾキノン、ジフェニル-p-ベンゾキノン、4,4’-チオビス(3-メチル-6-tert-ブチルフェノール)、2,2’-メチレンビス(4-メチル-6-tert-ブチルフェノール)、N-ニトロソ-N-フェニルヒドロキシアミンアルミニウム塩、フェノチアジン、N-ニトロソジフェニルアミン、N-フェニルナフチルアミン、エチレンジアミン四酢酸、1,2-シクロヘキサンジアミン四酢酸、グリコールエーテルジアミン四酢酸、2,6-ジ-tert-ブチル-4-メチルフェノール、5-ニトロソ-8-ヒドロキシキノリン、1-ニトロソ-2-ナフトール、2-ニトロソ-1-ナフトール、2-ニトロソ-5-(N-エチル-N-スルホプロピルアミノ)フェノール、N-ニトロソ-N-(1-ナフチル)ヒドロキシアミンアンモニウム塩、ビス(4-ヒドロキシ-3,5-tert-ブチル)フェニルメタンなどが好適に用いられる。また、特開2015-127817号公報の段落0060に記載の重合禁止剤、および、国際公開第2015/125469号の段落0031~0046に記載の化合物を用いることもできる。
また、下記化合物を用いることができる(Meはメチル基である)。
重合禁止剤は1種のみでもよいし、2種以上であってもよい。重合禁止剤が2種以上の場合は、その合計が上記範囲であることが好ましい。
本発明の感光性樹脂組成物は、電極や配線などに用いられる金属材料との接着性を向上させるための金属接着性改良剤を含んでいることが好ましい。金属接着性改良剤としては、シランカップリング剤などが挙げられる。
本発明の感光性樹脂組成物は、本発明の効果を損なわない範囲で、必要に応じて、各種の添加物、例えば、連鎖移動剤、界面活性剤、高級脂肪酸誘導体、無機粒子、硬化剤、硬化触媒、充填剤、酸化防止剤、紫外線吸収剤、凝集防止剤等を添加することができる。これらの添加剤を添加する場合、その合計添加量は組成物の固形分の3質量%以下とすることが好ましい。
本発明の感光性樹脂組成物は、連鎖移動剤を含有してもよい。連鎖移動剤は、例えば高分子辞典第三版(高分子学会編、2005年)683-684頁に定義されている。連鎖移動剤としては、例えば、分子内にSH、PH、SiH、およびGeHを有する化合物群が用いられる。これらは、低活性のラジカルに水素を供与して、ラジカルを生成するか、もしくは、酸化された後、脱プロトンすることによりラジカルを生成しうる。特に、チオール化合物(例えば、2-メルカプトベンズイミダゾール類、2-メルカプトベンズチアゾール類、2-メルカプトベンズオキサゾール類、3-メルカプトトリアゾール類、5-メルカプトテトラゾール類等)を好ましく用いることができる。
本発明の感光性樹脂組成物には、塗布性をより向上させる観点から、各種類の界面活性剤を添加してもよい。界面活性剤としては、フッ素系界面活性剤、ノニオン系界面活性剤、カチオン系界面活性剤、アニオン系界面活性剤、シリコーン系界面活性剤などの各種類の界面活性剤を使用できる。また、下記界面活性剤も好ましい。
本発明の感光性樹脂組成物は、酸素に起因する重合阻害を防止するために、ベヘン酸やベヘン酸アミドのような高級脂肪酸誘導体を添加して、塗布後の乾燥の過程で組成物の表面に偏在させてもよい。
本発明の感光性樹脂組成物が高級脂肪酸誘導体を有する場合、高級脂肪酸誘導体の含有量は、本発明の感光性樹脂組成物の全固形分に対して、0.1~10質量%であることが好ましい。高級脂肪酸誘導体は1種のみでもよいし、2種以上であってもよい。高級脂肪酸誘導体が2種以上の場合は、その合計が上記範囲であることが好ましい。
本発明の感光性樹脂組成物の水分含有量は、塗布面性状の観点から、5質量%未満が好ましく、1質量%未満がより好ましく、0.6質量%未満がさらに好ましい。
また、本発明の感光性樹脂組成物に意図せずに含まれる金属不純物を低減する方法としては、本発明の感光性樹脂組成物を構成する原料として金属含有量が少ない原料を選択する、本発明の感光性樹脂組成物を構成する原料に対してフィルターろ過を行う、装置内をポリテトラフロロエチレン等でライニングしてコンタミネーションを可能な限り抑制した条件下で蒸留を行う等の方法を挙げることができる。
本発明の感光性樹脂組成物は、上記各成分を混合して調製することができる。混合方法は特に限定はなく、従来公知の方法で行うことができる。
また、組成物中のゴミや微粒子等の異物を除去する目的で、フィルターを用いたろ過を行うことが好ましい。フィルター孔径は、1μm以下が好ましく、0.5μm以下がより好ましく、0.1μm以下がさらに好ましい。フィルターの材質は、ポリテトラフロロエチレン、ポリエチレンまたはナイロンが好ましい。フィルターは、有機溶剤であらかじめ洗浄したものを用いてもよい。フィルターろ過工程では、複数種のフィルターを直列または並列に接続して用いてもよい。複数種のフィルターを使用する場合は、孔径または材質が異なるフィルターを組み合わせて使用してもよい。また、各種材料を複数回ろ過してもよい。複数回ろ過する場合は、循環ろ過であってもよい。また、加圧してろ過を行ってもよい。加圧してろ過を行う場合、加圧する圧力は0.05MPa以上0.3MPa以下が好ましい。
フィルターを用いたろ過の他、吸着材を用いた不純物の除去処理を行ってもよい。フィルターろ過と吸着材を用いた不純物除去処理とを組み合わせてもよい。吸着材としては、公知の吸着材を用いることができる。例えば、シリカゲル、ゼオライトなどの無機系吸着材、活性炭などの有機系吸着材が挙げられる。
本発明における感光性樹脂組成物中の酸基等の量は、さらに0.4mmol/g以下であることが好ましく、0.3mmol/g以下であることがより好ましく、0.2mmol/g以下であることがさらに好ましい。下限値としては、0.01mmol/g以上であることが実際的である。本発明においては、この酸基等の量が低く抑えられたため、アルカリ溶液によらず、有機溶剤による良好な現像が可能となった。なお、上記の特許文献1では樹脂組成物がアルカリ可溶性であるため(例えば[0064])、樹脂等の酸基等の量が2.0mmol/gを超えるものと見積もられる。
次に、硬化膜、積層体、半導体デバイス、およびそれらの製造方法について説明する。
本発明の硬化膜は、本発明の感光性樹脂組成物を硬化してなる。本発明の硬化膜の膜厚は、例えば、0.5μm以上とすることができ、1μm以上とすることができる。また、上限値としては、100μm以下とすることができ、30μm以下とすることもできる。
以下これらの詳細を説明する。
本発明の好ましい実施形態に係る製造方法は、感光性樹脂組成物を基板に適用して膜(層状)にする、膜形成工程(層形成工程)を含む。
基板の種類は、用途に応じて適宜定めることができるが、シリコン、窒化シリコン、ポリシリコン、酸化シリコン、アモルファスシリコンなどの半導体作製基板、石英、ガラス、光学フィルム、セラミック材料、蒸着膜、磁性膜、反射膜、Ni、Cu、Cr、Feなどの金属基板、紙、SOG(Spin On Glass)、TFT(薄膜トランジスタ)アレイ基板、プラズマディスプレイパネル(PDP)の電極板など特に制約されない。本発明では、特に、半導体作製基板が好ましく、シリコン基板がより好ましい。
また、樹脂層の表面や金属層の表面に感光性樹脂組成物層を形成する場合は、樹脂層や金属層が基板となる。
感光性樹脂組成物を基板に適用する手段としては、塗布が好ましい。
具体的には、適用する手段としては、ディップコート法、エアーナイフコート法、カーテンコート法、ワイヤーバーコート法、グラビアコート法、エクストルージョンコート法、スプレーコート法、スピンコート法、スリットコート法、およびインクジェット法などが例示される。感光性樹脂組成物層の厚さの均一性の観点から、より好ましくはスピンコート法、スリットコート法、スプレーコート法、インクジェット法である。方法に応じて適切な固形分濃度や塗布条件を調整することで、所望の厚さの樹脂層を得ることができる。また、基板の形状によっても塗布方法を適宜選択でき、ウェハ等の円形基板であればスピンコート法やスプレーコート法、インクジェット法等が好ましく、矩形基板であればスリットコート法やスプレーコート法、インクジェット法等が好ましい。スピンコート法の場合は、例えば、500~2000rpmの回転数で、10秒~1分程度適用することができる。
本発明の製造方法は、感光性樹脂組成物層を形成後、膜形成工程(層形成工程)の後に、溶剤を除去するために乾燥する工程を含んでいてもよい。好ましい乾燥温度は50~150℃で、70℃~130℃がより好ましく、90℃~110℃がさらに好ましい。乾燥時間としては、30秒~20分が例示され、1分~10分が好ましく、3分~7分がより好ましい。
本発明の製造方法は、上記感光性樹脂組成物層を露光する露光工程を含んでもよい。露光量は、感光性樹脂組成物を硬化できる限り特に定めるものではないが、例えば、波長365nmでの露光エネルギー換算で100~10000mJ/cm2照射することが好ましく、200~8000mJ/cm2照射することがより好ましい。
露光波長は、190~1000nmの範囲で適宜定めることができ、240~550nmが好ましい。
露光波長は、光源との関係でいうと、(1)半導体レーザー(波長 830nm、532nm、488nm、405nm etc.)、(2)メタルハライドランプ、(3)高圧水銀灯、g線(波長 436nm)、h線(波長 405nm)、i線(波長 365nm)、ブロード(g,h,i線の3波長)、(4)エキシマレーザー、KrFエキシマレーザー(波長 248nm)、ArFエキシマレーザー(波長 193nm)、F2エキシマレーザー(波長 157nm)、(5)極端紫外線;EUV(波長 13.6nm)、(6)電子線等が挙げられる。本発明の感光性樹脂組成物については、特に高圧水銀灯による露光が好ましく、なかでも、i線による露光が好ましい。これにより、特に高い露光感度が得られうる。
本発明の製造方法は、露光された感光性樹脂組成物層に対して、現像処理を行う現像工程を含んでもよい。現像を行うことにより、露光されていない部分(非露光部)が除去される。現像方法は、所望のパターンを形成できれば特に制限は無く、例えば、パドル、スプレー、浸漬、超音波等の現像方法が採用可能である。
現像は現像液を用いて行う。現像液は、露光されていない部分(非露光部)が除去されるのであれば、特に制限なく使用できる。現像液は、有機溶剤を含むことが好ましく、現像液が有機溶剤を90質量%以上含むことがより好ましい。本発明では、現像液は、ClogP値が-1~5の有機溶剤を含むことが好ましく、ClogP値が0~3の有機溶剤を含むことがより好ましい。ClogP値は、ChemBioDrawにて構造式を入力して計算値として求めることができる。
有機溶剤は、エステル類として、例えば、酢酸エチル、酢酸-n-ブチル、ギ酸アミル、酢酸イソアミル、酢酸イソブチル、プロピオン酸ブチル、酪酸イソプロピル、酪酸エチル、酪酸ブチル、乳酸メチル、乳酸エチル、γ-ブチロラクトン、ε-カプロラクトン、δ-バレロラクトン、アルキルオキシ酢酸アルキル(例:アルキルオキシ酢酸メチル、アルキルオキシ酢酸エチル、アルキルオキシ酢酸ブチル(例えば、メトキシ酢酸メチル、メトキシ酢酸エチル、メトキシ酢酸ブチル、エトキシ酢酸メチル、エトキシ酢酸エチル等))、3-アルキルオキシプロピオン酸アルキルエステル類(例:3-アルキルオキシプロピオン酸メチル、3-アルキルオキシプロピオン酸エチル等(例えば、3-メトキシプロピオン酸メチル、3-メトキシプロピオン酸エチル、3-エトキシプロピオン酸メチル、3-エトキシプロピオン酸エチル等))、2-アルキルオキシプロピオン酸アルキルエステル類(例:2-アルキルオキシプロピオン酸メチル、2-アルキルオキシプロピオン酸エチル、2-アルキルオキシプロピオン酸プロピル等(例えば、2-メトキシプロピオン酸メチル、2-メトキシプロピオン酸エチル、2-メトキシプロピオン酸プロピル、2-エトキシプロピオン酸メチル、2-エトキシプロピオン酸エチル))、2-アルキルオキシ-2-メチルプロピオン酸メチルおよび2-アルキルオキシ-2-メチルプロピオン酸エチル(例えば、2-メトキシ-2-メチルプロピオン酸メチル、2-エトキシ-2-メチルプロピオン酸エチル等)、ピルビン酸メチル、ピルビン酸エチル、ピルビン酸プロピル、アセト酢酸メチル、アセト酢酸エチル、2-オキソブタン酸メチル、2-オキソブタン酸エチル等、ならびに、エーテル類として、例えば、ジエチレングリコールジメチルエーテル、テトラヒドロフラン、エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、メチルセロソルブアセテート、エチルセロソルブアセテート、ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールモノブチルエーテル、プロピレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート、プロピレングリコールモノプロピルエーテルアセテート等、ならびに、ケトン類として、例えば、メチルエチルケトン、シクロヘキサノン、シクロペンタノン、2-ヘプタノン、3-ヘプタノン、N-メチル-2-ピロリドン等、ならびに、芳香族炭化水素類として、例えば、トルエン、キシレン、アニソール、リモネン等、スルホキシド類としてジメチルスルホキシドが好適に挙げられる。
本発明では、特にシクロペンタノン、γ-ブチロラクトンが好ましく、シクロペンタノンがより好ましい。
現像液は、50質量%以上が有機溶剤であることが好ましく、70質量%以上が有機溶剤であることがより好ましく、90質量%以上が有機溶剤であることがさらに好ましい。また、現像液は、100質量%であることが有機溶剤であってもよい。
現像液は非アルカリ現像液であることが好ましい。このような観点から、上記有機溶剤を主体とする現像液にはアルカリ化合物を含有させないことが好ましい。例えば、特許文献1の[0064]に記載された、水酸化ナトリウム水溶液、水酸化カリウム水溶液、炭酸ナトリウム水溶液、炭酸カリウム水溶液等は、本発明に適用される好ましい現像液からは除かれる。
現像液を用いた処理の後、さらに、リンスを行ってもよい。リンスは、現像液とは異なる溶剤で行うことが好ましい。例えば、感光性樹脂組成物に含まれる溶剤を用いてリンスすることができる。リンス時間は、5秒~1分が好ましい。
本発明の製造方法は、膜形成工程(層形成工程)、乾燥工程、または現像工程の後に加熱する工程を含むことが好ましい。加熱工程では、ポリマー前駆体の環化反応が進行する。また、本発明の組成物はポリマー前駆体以外のラジカル重合性化合物を含ませてもよいが、未反応のポリマー前駆体以外のラジカル重合性化合物の硬化などもこの工程で進行させることができる。加熱工程における層の加熱温度(最高加熱温度)としては、50℃以上であることが好ましく、80℃以上であることがより好ましく、140℃以上であることがさらに好ましく、160℃以上であることが一層好ましく、170℃以上であることがより一層好ましい。上限としては、500℃以下であることが好ましく、450℃以下であることがより好ましく、350℃以下であることがさらに好ましく、250℃以下であることが一層好ましく、220℃以下であることがより一層好ましい。
加熱は、加熱開始時の温度から最高加熱温度まで1~12℃/分の昇温速度で行うことが好ましく、2~10℃/分がより好ましく、3~10℃/分がさらに好ましい。昇温速度を1℃/分以上とすることにより、生産性を確保しつつ、アミンの過剰な揮発を防止することができ、昇温速度を12℃/分以下とすることにより、硬化膜の残存応力を緩和することができる。
加熱開始時の温度は、20℃~150℃が好ましく、20℃~130℃がより好ましく、25℃~120℃がさらに好ましい。加熱開始時の温度は、最高加熱温度まで加熱する工程を開始する際の温度のことをいう。例えば、感光性樹脂組成物を基板の上に適用した後、乾燥させる場合、この乾燥後の膜(層)の温度であり、例えば、感光性樹脂組成物に含まれる溶剤の沸点よりも、30~200℃低い温度から徐々に昇温させることが好ましい。
加熱時間(最高加熱温度での加熱時間)は、10~360分であることが好ましく、20~300分であることがより好ましく、30~240分であることがさらに好ましい。
特に多層の積層体を形成する場合、硬化膜の層間の密着性の観点から、加熱温度は180℃~320℃で加熱することが好ましく、180℃~260℃で加熱することがより好ましい。その理由は定かではないが、この温度とすることで、層間のポリマー前駆体のエチニル基同士が架橋反応を進行しているためと考えられる。
さらに、加熱後冷却してもよく、この場合の冷却速度としては、1~5℃/分であることが好ましい。
本発明の製造方法は、現像処理後の感光性樹脂組成物層の表面に金属層を形成する金属層形成工程を含んでいることが好ましい。
金属層としては、特に限定なく、既存の金属種を使用することができ、銅、アルミニウム、ニッケル、バナジウム、チタン、クロム、コバルト、金およびタングステンが例示され、銅およびアルミニウムがより好ましく、銅がさらに好ましい。
金属層の形成方法は、特に限定なく、既存の方法を適用することができる。例えば、特開2007-157879号公報、特表2001-521288号公報、特開2004-214501号公報、特開2004-101850号公報に記載された方法を使用することができる。例えば、フォトリソグラフィ、リフトオフ、電解めっき、無電解めっき、エッチング、印刷、およびこれらを組み合わせた方法などが考えられる。より具体的には、スパッタリング、フォトリソグラフィおよびエッチングを組み合わせたパターニング方法、フォトリソグラフィと電解めっきを組み合わせたパターニング方法が挙げられる。
金属層の厚さとしては、最も厚肉部で、0.1~50μmが好ましく、1~10μmがより好ましい。
本発明の製造方法は、さらに、積層工程を含むことが好ましい。
積層工程とは、硬化膜(樹脂層)または金属層の表面に、再度、上記膜形成工程(層形成工程)および加熱工程、あるいは、感光性樹脂組成物には、上記膜形成工程(層形成工程)、上記露光工程、および上記現像処理工程を、上記順に行うことを含む一連の工程である。積層工程には、さらに、上記乾燥工程や加熱工程等を含んでいてもよいことは言うまでもない。
積層工程後、さらに積層工程を行う場合には、上記加熱工程後、上記露光工程後、または、上記金属層形成工程後に、さらに、表面活性化処理工程を行ってもよい。表面活性化処理としては、プラズマ処理が例示される。
上記積層工程は、2~5回行うことが好ましく、3~5回行うことがより好ましい。
例えば、樹脂層/金属層/樹脂層/金属層/樹脂層/金属層のような、樹脂層が3層以上7層以下の構成が好ましく、3層以上5層以下がさらに好ましい。
すなわち、本発明では特に、金属層を設けた後、さらに、上記金属層を覆うように、上記感光性樹脂組成物の膜形成工程(層形成工程)および加熱工程、あるいは、感光性樹脂組成物には、上記膜形成工程(層形成工程)、上記露光工程、および、上記現像処理工程(必要によりさらに加熱工程)を、上記順に行うことが好ましい。感光性樹脂組成物層(樹脂)を積層する積層工程と、金属層形成工程を交互に行うことにより、感光性樹脂組成物層(樹脂層)と金属層を交互に積層することができる。
そのほか、封止フィルム、基板材料(フレキシブルプリント基板のベースフィルムやカバーレイ、層間絶縁膜)、あるいは上記のような実装用途の絶縁膜をエッチングでパターン形成することなどが挙げられる。これらの用途については、例えば、サイエンス&テクノロジー株式会社「ポリイミドの高機能化と応用技術」2008年4月、柿本雅明/監修、CMCテクニカルライブラリー「ポリイミド材料の基礎と開発」2011年11月発行、日本ポリイミド・芳香族系高分子研究会/編「最新ポリイミド 基礎と応用」エヌ・ティー・エス,2010年8月等を参照することができる。
<合成例1>
[4,4’-オキシジフタル酸二無水物、2-ヒドロキシエチルメタクリレートおよび4,4’-ジアミノジフェニルエーテルからのポリイミド前駆体A-1の合成]
21.2gの4,4’-オキシジフタル酸二無水物と、18.0gの2-ヒドロキシエチルメタクリレートと、23.9gのピリジンと、1mgの水と、250mLのジグリムとを混合し、60℃の温度で4時間撹拌して、4,4’-オキシジフタル酸二無水物と2-ヒドロキシエチルメタクリレートのジエステルを製造した。その得られた反応液の水分量を測定した結果、133質量ppm含まれていた。次いで、反応混合物を-10℃に冷却し、温度を-10℃に保ちながら17.0gのSOCl2を60分かけて加えた。50mLのN-メチルピロリドンで希釈した後、100mLのN-メチルピロリドンに25.1gの4,4’-ジアミノジフェニルエーテルを溶解させた溶液を-10℃で60分かけて反応混合物に滴下して、混合物を2時間撹拌した後、20mLのエチルアルコールを加えた。次いで、6リットルの水の中でポリイミド前駆体を沈殿させ、水-ポリイミド前駆体混合物を15分間撹拌した。ポリイミド前駆体の固体を濾過してテトラヒドロフラン380gに溶解させた。得られた溶液を6リットルの水の中でポリイミド前駆体を沈殿させ濾過して、減圧下45℃で3日間乾燥し、固体粉末のポリイミド前駆体を得た。このポリイミド前駆体A-1は、重量平均分子量23300、数平均分子量9600であった。
[4,4’-オキシジフタル酸二無水物、2-ヒドロキシエチルメタクリレートおよび下記に示すジアミン(a)からのポリイミド前駆体A-2の合成]
21.2gの4,4’-オキシジフタル酸二無水物と、18.0gの2-ヒドロキシエチルメタクリレートと、23.9gのピリジンと、1mgの水と、250mLのジグリム(ジエチレングリコールジメチルエーテル)とを混合し、60℃の温度で4時間撹拌して、4,4’-オキシジフタル酸二無水物と2-ヒドロキシエチルメタクリレートのジエステルを製造した。その得られた反応液の水分量を測定した結果、120質量ppm含まれていた。次いで、反応混合物を-10℃に冷却し、温度を-10℃に保ちながら17.0gのSOCl2を60分かけて加えた。50mLのN-メチルピロリドンで希釈した後、100mLのN-メチルピロリドンに38.0gの下記に示すヒドロキシル基含有ジアミン(a)を溶解させた溶液を-10℃で60分かけて反応混合物に滴下して、混合物を2時間撹拌した後、20mLのエチルアルコールを加えた。次いで、6リットルの水の中でポリイミド前駆体を沈殿させ、水-ポリイミド前駆体混合物を15分間撹拌した。ポリイミド前駆体の固体を濾過してテトラヒドロフラン380gに溶解させた。得られた溶液を6リットルの水の中でポリイミド前駆体を沈殿させ濾過して、減圧下45℃で3日間乾燥し、固体粉末のポリイミド前駆体を得た。このポリイミド前駆体A-2は、重量平均分子量29400、数平均分子量10800、酸価5.6mgKOH/gであった。
ジアミン(a)
[4,4’-オキシジフタル酸二無水物、2-ヒドロキシエチルメタクリレートおよび4,4’-ジアミノジフェニルエーテルからのポリイミド前駆体A-3の合成]
21.2gの4,4’-オキシジフタル酸二無水物と、18.0gの2-ヒドロキシエチルメタクリレートと、23.9gのピリジンと、1mgの水と、250mLのジグリムとを混合し、60℃の温度で4時間撹拌して、4,4’-オキシジフタル酸二無水物と2-ヒドロキシエチルメタクリレートのジエステルを製造した。その得られた反応液の水分量を測定した結果、1450質量ppm含まれていた。次いで、反応混合物を-10℃に冷却し、温度を-10℃に保ちながら17.0gのSOCl2を60分かけて加えた。50mLのN-メチルピロリドンで希釈した後、100mLのN-メチルピロリドンに25.1gの4,4’-ジアミノジフェニルエーテルを溶解させた溶液を-10℃で60分かけて反応混合物に滴下して、混合物を2時間撹拌した後、20mLのエチルアルコールを加えた。次いで、6リットルの水の中でポリイミド前駆体を沈殿させ、水-ポリイミド前駆体混合物を15分間撹拌した。ポリイミド前駆体の固体を濾過してテトラヒドロフラン380gに溶解させた。得られた溶液を6リットルの水の中でポリイミド前駆体を沈殿させ濾過して、減圧下45℃で3日間乾燥し、固体粉末のポリイミド前駆体を得た。このポリイミド前駆体A-3は、重量平均分子量22000、数平均分子量10000であった。
[4,4’-オキシジフタル酸ニ無水物、2-ヒドロキシエチルメタクリレートおよび4,4’-ジアミノジフェニルエーテルからのポリイミド前駆体組成物A-4の合成]
42.4gの4,4’-オキシジフタル酸無水物と、36.4gの2-ヒドロキシエチルメタクリレートと、22.07gのピリジンと、100mLのテトラヒドロフランを混合し、60℃の温度で4時間撹拌した。次いで、反応混合物を-10℃に冷却し、80mLのγ-ブチロラクトンに34.35gのジイソプロピルカルボジイミドを溶解させた溶液を-10±5℃で60分かけて反応混合物に滴下して、混合物を30分撹拌した。続いて、200mLのγ-ブチロラクトンに25.1gの4,4’-ジアミノジフェニルエーテルを溶解させた溶液を-10±5℃で60分かけて反応混合物に滴下して、混合物を1時間撹拌した。反応混合物に生じた沈殿物をろ過により取り除き、反応液を得た。得られた反応液を14Lの水の中でポリイミド前駆体を沈殿させて濾過して、減圧下45℃で2日間乾燥した。得られた粉末状のポリイミド前駆体A-4は、重量平均分子量23800、数平均分子量8700であった。
[4,4’-カルボニル二安息香酸、2,2'-ビス(3-アミノ-4-ヒドロキシフェニル)ヘキサフルオロプロパン、メタクリル酸クロリドからのポリベンゾオキサゾール前駆体A-5の合成]
18.5gの4,4’-カルボニル二安息香酸と、250mLのN-メチルピロリドンとを混合した。次いで、反応混合物を-10℃に冷却し、温度を-10±5℃に保ちながら17.0gのSOCl2を60分かけて加えた。次に、100mLのN-メチルピロリドンに21.0gの2,2'-ビス(3-アミノ-4-ヒドロキシフェニル)ヘキサフルオロプロパンを溶解させた溶液を-10±5℃で60分かけて反応混合物に滴下して、混合物を2時間撹拌した。次いで、得られた反応液に氷冷下で9.3gのトリエチルアミンを加えて、12.0gのメタクリル酸クロリドを滴下し、さらに氷冷下で2時間撹拌してポリベンゾオキサゾール前駆体を含む溶液を得た。次いで、6リットルの水の中でポリベンゾオキサゾール前駆体を沈殿させ、水-ポリベンゾオキサゾール前駆体混合物を5000rpmの速度で15分間撹拌した。固体であるポリベンゾオキサゾール前駆体を濾別してテトラヒドロフラン380gに溶解させた。得られた溶液を6リットルの水に加えてポリベンゾオキサゾール前駆体を沈殿させ、水-ポリベンゾオキサゾール前駆体混合物を5000rpmの速度で15分間撹拌した。ポリベンゾオキサゾール前駆体の固体を再び濾別して、減圧下で、45℃で3日間乾燥した。このポリベンゾオキサゾール前駆体A-5は、重量平均分子量28,900、数平均分子量8,800であった。また、分子量1,000以下の成分の比率は0.3質量%であった。
ポリマー前駆体を下記表1に記載の成分と混合し、均一な溶液として、感光性樹脂組成物の塗布液を調製した。各感光性樹脂組成物を、細孔の幅が0.8μmのADVANTEC社製のフィルターを通して加圧濾過した。
ポリマー前駆体3.0mgを量り取り、TGA(ティー・エイ・インスツルメント社、Q500型)を使って、20℃/分の昇温速度で500℃まで昇温した際の5%質量減少温度を熱塩基発生剤からの塩基発生温度として測定した。また、発生した塩基の共役酸のpKaは、分解物種をLC-MSで同定し、得られた分解物種の共役酸の構造のpKaを下記のソフトウェアパッケージを用いて計算することで求めた。ソフトウェアパッケージ: Advanced Chemistry Development (ACD/Labs) Software V8.14 for Solaris (1994-2007 ACD/Labs)
実施例、比較例における、各感光性樹脂組成物について、その感光剤に含まれる酸基と酸発生剤の合計含有量(酸基等の量:ΣAc[mmol/g])をNMR(核磁気共鳴)法を用いて測定した。
各感光性樹脂組成物を室温(25℃)で放置し、目視で析出物が確認できるまでの時間で、保存安定性を評価した。
A:2週間を越えて析出が見られなかった。
B:1週間を越えて2週間以内に析出が見られた。
C:1週間以内に析出が見られた。
D:調製の段階で不溶物が見られた。
各感光性樹脂組成物をシリコンウェハ上にスピンコート法により適用し、感光性樹脂組成物層を形成した。得られた感光性樹脂組成物層を適用したシリコンウェハをホットプレート上で、100℃で4分間乾燥し、シリコンウェハ上に20μmの厚さの均一な感光性樹脂組成物層とした。シリコンウェハ上の感光性樹脂組成物層を、ブロードバンド露光機(ウシオ電機株式会社製:UX-1000SN-EH01)を用いて、400mJ/cm2の露光エネルギーで露光し、露光した感光性樹脂組成物層(樹脂層)を、窒素雰囲気下で、5℃/分の昇温速度で昇温し、230℃に達した後、3時間加熱した。硬化後の樹脂層を3%フッ化水素酸溶液に浸漬し、シリコンウェハから樹脂層を剥離し、樹脂膜を得た。
シリコンウェハから剥離した樹脂膜について引張り強度試験を行った。試験は、引張り試験機(テンシロン)を用いて、クロスヘッドスピード300mm/分、幅10mm、試料長50mmとして、フィルムの長手方向および幅方向について、25℃、65%RH(相対湿度)の環境下にて、JIS-K6251(日本工業規格)に準拠して測定した。評価は切断時の破断伸びを各10回ずつ測定し、平均値を用いた。結果は下記のとおり区分して評価した。
A:60%以上
B:50%以上60%未満
C:50%未満
各感光性樹脂組成物を、シリコンウェハ上にスピンコートで適用した。感光性樹脂組成物を適用したシリコンウェハを、100℃のホットプレートで4分間加熱し、それぞれ厚さ20μmの感光性樹脂組成物層を得た。上記感光性樹脂組成物層を23℃のシクロペンタノンに浸漬し、完全溶解に必要な時間を測定することで溶解速度を算出した。試験は、レジスト現像アナライザー(LTJ社製RDA-790EB)を用いた。結果は下記のとおり区分して評価した。
A:0.55μm/秒以上
B:0.4μm/秒以上0.55μm/秒未満
C:0.4μm/秒未満
各感光性樹脂組成物を、シリコンウェハ上にスピンコートで適用した。感光性樹脂組成物を適用したシリコンウェハをホットプレート上で、100℃で4分間乾燥し、シリコンウェハ上に厚さ20μmの感光性樹脂組成物層を形成した。シリコンウェハ上の感光性樹脂組成物層を、ステッパー(Nikon NSR 2005 i9C)を用いて露光した。露光はi線で行い、波長365nmにおいて、200、300、400、500、600、700、800mJ/cm2の各露光エネルギーで、5μm~25μmまで1μm刻みのラインアンドスペースのフォトマスクを使用して、露光を行った。
露光した感光性樹脂組成物層を、シクロペンタノンを用いて60秒間ネガ型現像した。得られた感光性樹脂組成物層(パターン)の線幅が小さければ小さいほど光照射部と光非照射部との現像液に対する溶解性の差が大きくなっていることを表し、好ましい結果となる。また、露光エネルギーの変化に対して、線幅の変化が小さければ、露光ラチチュードが広いことを表し、好ましい結果となる。測定限界は5μmである。結果は下記のとおり区分して評価した。
A:10μm以下
B:10μm超20μm以下
C:20μm超、またはエッジの鋭さを持つ線幅を有するパターンが得られなかった
IRGACURE OXE01(商品名) BASF社製
IRGACURE784(商品名) BASF社製
IRGACURE OXE01/IRGACURE784(いずれも商品名) BASF社製
配合比 1/1(質量比)
SR-209(商品英)[2官能] Arkema社製
A-TMMT(商品名)[4官能] 新中村化学工業(株)製
DPHA(商品名)[6官能] 日本化薬社製
NMP(N-メチルピロリドン)/乳酸エチル
BGL(γ-ブチロラクトン)/DMSO(ジメチルスルホキシド)
配合比 200/100(質量比)
pKa32、塩基発生温度180℃、発生した塩基の共役酸のpKa11.4、モル吸光係数40l/(mol・cm)
TGB2:
pKa4、塩基発生温度150℃、発生した塩基の共役酸のpKa5.1、モル吸光係数0l/(mol・cm)
TGB3:
pKa30、塩基発生温度200℃、発生した塩基の共役酸のpKa11.4、モル吸光係数20l/(mol・cm)
TGB4:
pKa16.2、塩基発生温度170℃、発生した塩基の共役酸のpKa11.4、モル吸光係数10l/(mol・cm)
TGB5:
pKa30、塩基発生温度160℃、発生した塩基の共役酸のpKa9、モル吸光係数0l/(mol・cm)
TGB6:
pKa32、塩基発生温度190℃、発生した塩基の共役酸のpKa10.4、モル吸光係数0l/(mol・cm)
実施例1の感光性樹脂組成物を、細孔の幅が0.8μmのフィルターを通して加圧ろ過した後、シリコンウェハ上にスピンコート法により感光性樹脂組成物を適用した。感光性樹脂組成物が塗布されたシリコンウェハをホットプレート上で、100℃で5分間乾燥し、シリコンウェハ上に15μmの厚さの均一な感光性樹脂組成物層を形成した。シリコンウェハ上の感光性樹脂組成物層を、ステッパー(Nikon NSR 2005 i9C)を用いて、500mJ/cm2の露光エネルギーで露光し、露光した感光性樹脂組成物層(樹脂層)を、シクロペンタノンで60秒間現像して、直径10μmのホールを形成した(パターン化)。次いで、窒素雰囲気下で、10℃/分の昇温速度で昇温し、250℃に達した後、この温度で3時間維持した。室温まで冷却後、上記ホール部分を覆うように、感光性樹脂組成物層の表面の一部に、蒸着法により厚さ2μmの銅薄層(金属層)を形成した。さらに、金属層および感光性樹脂組成物層の表面に、再度、同じ種類の感光性樹脂組成物を用いて、上記と同様に感光性樹脂組成物のろ過から、パターン化した膜の3時間加熱までの手順を再度実施して、樹脂層/金属層/樹脂層からなる積層体を作製した。
この樹脂層(再配線層用層間絶縁膜)は、絶縁性に優れていた。
また、この再配線層用層間絶縁膜を使用して半導体デバイスを製造したところ、問題なく動作することを確認した。
Claims (23)
- 下記式(B1)で表される熱塩基発生剤および式(B2)で表される熱塩基発生剤からなる群から選択される少なくとも1種の熱塩基発生剤と、
ポリイミド前駆体およびポリベンゾオキサゾール前駆体からなる群から選択される少なくとも1種のポリマー前駆体と、
感光剤とを含み、
前記ポリマー前駆体および前記感光剤に含まれる酸基と酸発生基の合計含有量が0.5mmol/g以下である、感光性樹脂組成物;
- 前記熱塩基発生剤の塩基発生温度が120℃以上200℃以下である、請求項1に記載の感光性樹脂組成物。
- 前記熱塩基発生剤のpKaが7よりも大きい、請求項1または2に記載の感光性樹脂組成物。
- 前記ポリマー前駆体がポリイミド前駆体を含む、請求項1~3のいずれか1項に記載の感光性樹脂組成物。
- 365nmの波長における前記熱塩基発生剤のモル吸光係数が100l/(mol・cm)以下である、請求項1~5のいずれか1項に記載の感光性樹脂組成物。
- 前記熱塩基発生剤が、共役酸のpKaが10以上である塩基を加熱によって発生する熱塩基発生剤を含む、請求項1~6のいずれか1項に記載の感光性樹脂組成物。
- 前記感光剤が光重合開始剤を含む、請求項1~7のいずれか1項に記載の感光性樹脂組成物。
- 有機溶剤を90質量%以上含む現像液を用いた現像に供される、請求項1~8のいずれか1項に記載の感光性樹脂組成物。
- 再配線層用層間絶縁膜の形成に用いられる、請求項1~9のいずれか1項に記載の感光性樹脂組成物。
- 請求項1~10のいずれか1項に記載の感光性樹脂組成物を硬化してなる硬化膜。
- 膜厚が1~30μmである、請求項11に記載の硬化膜。
- 請求項11または12に記載の硬化膜を2層以上有する、積層体。
- 請求項11または12に記載の硬化膜を3~7層以上有する、積層体。
- 前記硬化膜の間に金属層を有する、請求項13または請求項14に記載の積層体。
- 請求項1~10のいずれか1項に記載の感光性樹脂組成物を基板に適用して膜を形成する膜形成工程を含む、硬化膜の製造方法。
- 前記膜を露光する露光工程および前記膜を現像する現像工程を有する、請求項16に記載の硬化膜の製造方法。
- 前記現像に用いられる現像液が有機溶剤を90質量%以上含む、請求項17に記載の硬化膜の製造方法。
- 前記膜を80~450℃で加熱する工程を含む、請求項16~18のいずれか1項に記載の硬化膜の製造方法。
- 請求項16~19のいずれか1項に記載の硬化膜の製造方法を複数回行なう、積層体の製造方法。
- 請求項11もしくは12に記載の硬化膜または請求項13~15のいずれか1項に記載の積層体を有する、半導体デバイス。
- 有機溶剤を90質量%以上含む現像液を用いて現像する感光性樹脂組成物に用いられる、請求項22に記載の熱塩基発生剤。
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