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WO2019037161A1 - Method for synthesizing key clofazimine intermediate n-(4-chlorphenyl)-1,2-phenylenediamine - Google Patents

Method for synthesizing key clofazimine intermediate n-(4-chlorphenyl)-1,2-phenylenediamine Download PDF

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WO2019037161A1
WO2019037161A1 PCT/CN2017/100965 CN2017100965W WO2019037161A1 WO 2019037161 A1 WO2019037161 A1 WO 2019037161A1 CN 2017100965 W CN2017100965 W CN 2017100965W WO 2019037161 A1 WO2019037161 A1 WO 2019037161A1
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chlorophenyl
phenylenediamine
clofazimine
reaction
nickel
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PCT/CN2017/100965
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Chinese (zh)
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杨冰
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重庆沃肯精细化工有限公司
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C209/00Preparation of compounds containing amino groups bound to a carbon skeleton
    • C07C209/60Preparation of compounds containing amino groups bound to a carbon skeleton by condensation or addition reactions, e.g. Mannich reaction, addition of ammonia or amines to alkenes or to alkynes or addition of compounds containing an active hydrogen atom to Schiff's bases, quinone imines, or aziranes
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C209/00Preparation of compounds containing amino groups bound to a carbon skeleton
    • C07C209/30Preparation of compounds containing amino groups bound to a carbon skeleton by reduction of nitrogen-to-oxygen or nitrogen-to-nitrogen bonds
    • C07C209/32Preparation of compounds containing amino groups bound to a carbon skeleton by reduction of nitrogen-to-oxygen or nitrogen-to-nitrogen bonds by reduction of nitro groups
    • C07C209/36Preparation of compounds containing amino groups bound to a carbon skeleton by reduction of nitrogen-to-oxygen or nitrogen-to-nitrogen bonds by reduction of nitro groups by reduction of nitro groups bound to carbon atoms of six-membered aromatic rings in presence of hydrogen-containing gases and a catalyst

Definitions

  • the invention belongs to the field of organic synthesis, and more specifically to a method for synthesizing a key intermediate of chlorhexidine, N-(4-chlorophenyl)-1,2-phenylenediamine.
  • Chlorpheniramine (structured as shown below), also known as chlorpheniramine, was developed in the 1960s. The compound was originally intended to be used as an anti-tuberculosis drug, but early studies have shown little effect on anti-tuberculosis. Thereafter, the compound was used for the treatment of leprosy and achieved good results.
  • this compound is widely used as a few effective drugs against leprosy and is widely used in combination chemotherapy and type II leprosy of MB type leprosy.
  • tuberculosis especially multidrug-resistant tuberculosis
  • tuberculosis has been on a high incidence, which is a serious threat to human health.
  • anti-tuberculosis drugs no significant progress has been made.
  • Some anti-tuberculosis drugs used as first-line or second-line have been used for more than half a century.
  • problems in clinical application such as long treatment period, ineffective treatment of multidrug-resistant tuberculosis, and no effect on latent M. tuberculosis. Strong and so on.
  • a combination of multiple anti-tuberculosis drugs is currently widely used clinically.
  • clofazimine can play a good therapeutic role.
  • clofazimine was classified as the fifth category and was allowed to be used in combination administration for anti-tuberculosis.
  • N-(4-chlorophenyl)-1,2-phenylenediamine is a key intermediate for the synthesis of clofaryn, and its cost and quality will have a direct impact on the synthesis of clofazimine.
  • N-(4-chlorophenyl)-1,2-phenylenediamine is generally carried out by using o-chloronitrobenzene or o-fluoronitrobenzene and p-chloroaniline in the presence of an inorganic base, and then using the metal. / Acid system for reduction (as shown below).
  • an inorganic base such as sodium acetate (Chem. Ber., 1902, 35, 957), potassium carbonate (Bioorg. And Med. Chem. Lett., 2005, 15, 1923; Bioorg is generally used. .And Med. Chem. Lett., 2017, 27, 90), potassium fluoride (WO 20123190; Molecules, 1012, 17, 4545; J. Med. Chem., 2012, 55, 8409; Chinese J. Chem., 2013, 31, 1473), a mixed system of potassium fluoride and potassium carbonate (WO 2012151512; ACS Med. Chem. Lett., 2016, 7, 145; Chinese J. Chem., 2012, 23, 707) and sodium hydrogen ( Bioorg. And Med. Chem. Lett., 2017, 16, 4475).
  • the above-mentioned bases have high reaction temperatures (greater than 160 degrees), longer reaction times (greater than 20 hours), low reaction yields (less than 50%), poor safety, etc. in practical applications. Disadvantages.
  • the reduction reaction of the second step is generally carried out by using a metal/Lewis acid system or a low-valent metal chloride.
  • a metal/Lewis acid system Commonly used such as iron powder, zinc powder, titanium dichloride, etc., some of the methods can be seen in the above literature.
  • reduction with palladium on carbon/hydrogen is used (Chinese J. Chem., 2013, 31, 1473).
  • the metal/Lewis acid system is used for the reduction, and the metal needs a large excess. After the reaction is completed, a large amount of metal residue is generated, and the pollution is huge.
  • Catalytic hydrogenation reduction using palladium on carbon as a catalyst although relatively clean, is very expensive and results in higher raw material costs.
  • the present invention provides a safe and efficient synthesis of N-(4-chlorophenyl)-1 on the basis of the original synthetic route by selecting a new condensation reagent and a reduction catalyst.
  • Method of 2-phenylenediamine Method of 2-phenylenediamine.
  • the synthesis method includes the following steps:
  • the organic base used is usually an organic amine compound such as triethylamine, diisopropylethylamine, dimethylisopropylamine, 4-methylmorpholine, 1,4-diazabicyclo[2 , 2,2]octane (DABCO), 1,8-diazabicyclo[5,4,0]undec-7-ene (DBU), 1,5-diazabicyclo[4,3,0 11--7-ene (DBN), 1-methylpyrrolidine, and the like. They may be used one by one or a mixture of two or more kinds in order to achieve a better catalytic effect.
  • organic amine compound such as triethylamine, diisopropylethylamine, dimethylisopropylamine, 4-methylmorpholine, 1,4-diazabicyclo[2 , 2,2]octane (DABCO), 1,8-diazabicyclo[5,4,0]undec-7-ene (DBU), 1,5-diaza
  • the molar ratio of the amount usually added to the raw material p-chloroaniline is between 0.8 and 2, preferably between 1 and 1.3.
  • the solvent used in the condensation reaction is preferably a polar aprotic solvent such as DMF, DMAC, DMSO, dioxane or the like. It can be a certain kind in the course of use, or it can be a mixed system of them.
  • the condensation reaction is generally carried out at a temperature of from 80 to 150 degrees, preferably from 100 to 120 degrees.
  • the progress of the reaction was monitored by HPLC.
  • the reaction system is cooled to 50 to 60 degrees, and a certain amount of water or a protic polar solvent such as methanol or ethanol is added, and then the crystal is stirred and cooled to within 20 degrees. Thereafter, the condensation intermediate N-(4-chlorophenyl)-2-nitro-1-aniline was isolated.
  • the catalyst used is metallic nickel, which may be supported nickel, framework nickel (Raney nickel), nickel nanoclusters or amorphous nickel alloys. Among them, the safety performance is high, Low-cost supported nickel is used as a catalyst.
  • the amount of catalyst used in this type is generally from 5% to 20%, preferably from 5 to 8% by weight of the condensed intermediate to be reduced.
  • the reduction reaction can be carried out in a variety of organic solvents, such as toluene, methanol, ethanol, DMF, etc., and the selected solvent mainly needs to consider the condensate intermediate and the solubility of the final product and the ease of post-treatment.
  • organic solvents such as toluene, methanol, ethanol, DMF, etc.
  • the hydrogen pressure used in the reduction is generally maintained within 5 kg; the reaction temperature is generally between 50 and 80 degrees.
  • the metal nickel catalyst was separated by hot filtration, and the catalyst was repeatedly used three times or more after washing with methanol, and the catalytic activity was not significantly decreased.
  • the hot filtered mother liquor is concentrated to a certain amount of the reaction solvent, it is cooled to within 20 degrees to crystallize. After that, the N-(4-chlorophenyl)-1,2-phenylenediamine product is separated by centrifugation, and the purity of the product is generally above 98%, and the color is taupe.
  • the product is re-crystallized by using an organic solvent such as toluene, methanol, ethanol, etc., a purity of 99.5% or more, a single impurity of less than 0.1%, and a silver-white color of N-(4-chlorophenyl group) can be obtained.
  • an organic solvent such as toluene, methanol, ethanol, etc.
  • Embodiment 1 is a diagrammatic representation of Embodiment 1:
  • reaction was continued for 8 hours between 120 and 130 degrees, and the progress of the reaction was monitored by HPLC.
  • the reaction is complete, at which point about 18% of the p-chloroaniline remains. Then cool down to 60 degrees.
  • the crystalline solid was isolated by filtration. The solid was washed with an appropriate amount of deionized water and then washed with a small amount of cold methanol. After suction filtration and drying, 103 g of the condensate intermediate N-(4-chlorophenyl)-2-nitro-1-aniline was obtained in a yield of 62%, and the HPLC purity was more than 98%.
  • Embodiment 2 is a diagrammatic representation of Embodiment 1:
  • the reaction was continued for 8 hours between 120 and 125 degrees, and the progress of the reaction was monitored by HPLC. When the p-chloroaniline content did not decrease, the reaction was completed, at which time about 11% of p-chloroaniline remained. Cool down to 60 degrees.
  • Embodiment 3 is a diagrammatic representation of Embodiment 3
  • Embodiment 4 is a diagrammatic representation of Embodiment 4:
  • Embodiment 5 is a diagrammatic representation of Embodiment 5:
  • the reaction system was replaced with nitrogen, and the nickel catalyst was removed by hot filtration.
  • the obtained filtrate was evaporated under reduced pressure to give a mixture of about 100 g of DMF, and then 200 g of deionized water was added thereto, followed by slowly cooling to crystallize within 20 degrees.
  • the solid was separated by filtration, and the solid was washed with an appropriate amount of deionized water, then washed with cold toluene and dried. Finally, 81 g of crude N-(4-chlorophenyl)-1,2-phenylenediamine was obtained in a yield of 92%, purity was greater than 98%, and the color was succulent.
  • the nickel metal catalyst separated in the reduction step was washed with a small amount of methanol and filtered. Thereafter, according to the fourth or fifth embodiment, a crude N-(4-chlorophenyl)-1,2-phenylenediamine was obtained in almost the same yield and mass. The catalyst was applied three times and it was found that the catalytic activity did not decrease significantly.

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  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

A method for synthesizing a key clofazimine intermediate N-(4-chlorphenyl)-1,2-phenylenediamine. The method comprises: 1) using o-fluoronitrobenzene and p-chloroaniline as raw materials and an organic base as a catalyst for condensation reaction, reacting in an organic solvent, and performing conventional treatment after ending the reaction to acquire a condensation intermediate N-(4-chlorphenyl)-2-nitryl-1-aniline; 2) performing catalytic hydrogenation reduction on the acquired condensation intermediate in the organic solvent by using metallic nickel as the catalyst, and performing conventional treatment after reducing to acquire a rough product of N-(4-chlorphenyl)-1,2-phenylenediamine; and 3) re-crystallizing the acquired rough product using the organic solvent, thereby acquiring an end product.

Description

一种合成氯法齐明关键中间体N-(4-氯苯基)-1,2-苯二胺的方法Method for synthesizing key intermediate of chlorofazamine N-(4-chlorophenyl)-1,2-phenylenediamine 技术领域Technical field
本发明属于有机合成领域,更具体的说是一种氯法齐明关键中间体N-(4-氯苯基)-1,2-苯二胺的合成方法。The invention belongs to the field of organic synthesis, and more specifically to a method for synthesizing a key intermediate of chlorhexidine, N-(4-chlorophenyl)-1,2-phenylenediamine.
背景技术Background technique
氯法齐明(结构式如下图),又叫氯苯吩嗪,是20世纪六十年代开发出来的。该化合物最早是希望被用作抗结核病药物,但是早期研究显示其抗结核病的作用很小。之后,该化合物被用于麻风病的治疗并取得了良好的效果。如今该化合物作为抗麻风病用的少数几种有效药物,被广泛用于MB型麻风病的联合化疗和II型麻风反应。Chlorpheniramine (structured as shown below), also known as chlorpheniramine, was developed in the 1960s. The compound was originally intended to be used as an anti-tuberculosis drug, but early studies have shown little effect on anti-tuberculosis. Thereafter, the compound was used for the treatment of leprosy and achieved good results. Nowadays, this compound is widely used as a few effective drugs against leprosy and is widely used in combination chemotherapy and type II leprosy of MB type leprosy.
Figure PCTCN2017100965-appb-000001
Figure PCTCN2017100965-appb-000001
目前结核病,特别是耐多药性结核病一直呈现高发趋势,这严重威胁着人类的健康。然而在抗结核病的药物发现方面,却一直没有取得大的进展。一些作为一线或二线的抗结核病用药已经使用了长达半个多世纪,临床应用中存在诸多问题,比如治疗周期长,对耐多药结核病治疗无效,同时对潜伏态的结核分枝杆菌作用不强等。为了有效避免治疗期间出现的耐药性而导致的治疗失败,目前临床上普遍采用多种抗结核药物的联合给药疗法。在这一疗法中,研究表明氯法齐明可以起到良好的治疗作用。在2014年WHO对结核病药物的指导性文件中,氯法齐明被归为第五类,允许用于抗结核病的联合给药中。At present, tuberculosis, especially multidrug-resistant tuberculosis, has been on a high incidence, which is a serious threat to human health. However, in the discovery of anti-tuberculosis drugs, no significant progress has been made. Some anti-tuberculosis drugs used as first-line or second-line have been used for more than half a century. There are many problems in clinical application, such as long treatment period, ineffective treatment of multidrug-resistant tuberculosis, and no effect on latent M. tuberculosis. Strong and so on. In order to effectively avoid treatment failure caused by drug resistance during treatment, a combination of multiple anti-tuberculosis drugs is currently widely used clinically. In this therapy, studies have shown that clofazimine can play a good therapeutic role. In the 2014 WHO guidelines for tuberculosis drugs, clofazimine was classified as the fifth category and was allowed to be used in combination administration for anti-tuberculosis.
随着氯法齐明使用量的扩大,快捷,高效地合成该化合物就变得十分必要。最为简便的氯法齐明的合成路线,是经过两分子N-(4-氯苯基)-1,2-苯二胺缩合。也就是说N-(4-氯苯基)-1,2-苯二胺作为氯法齐明合成的关键中间体,其成本、质量将对氯法齐明的合成有着直接的影响。 With the expansion of the use of clofibrate, it becomes necessary to synthesize the compound quickly and efficiently. The simplest synthetic route to clofazimine is the condensation of two molecules of N-(4-chlorophenyl)-1,2-phenylenediamine. That is to say, N-(4-chlorophenyl)-1,2-phenylenediamine is a key intermediate for the synthesis of clofaryn, and its cost and quality will have a direct impact on the synthesis of clofazimine.
目前合成N-(4-氯苯基)-1,2-苯二胺的方法一般是利用邻氯硝基苯或邻氟硝基苯和对氯苯胺在无机碱存在下缩合,之后再利用金属/酸体系进行还原(如下图所示)。At present, the synthesis of N-(4-chlorophenyl)-1,2-phenylenediamine is generally carried out by using o-chloronitrobenzene or o-fluoronitrobenzene and p-chloroaniline in the presence of an inorganic base, and then using the metal. / Acid system for reduction (as shown below).
Figure PCTCN2017100965-appb-000002
Figure PCTCN2017100965-appb-000002
在第一步缩合反应中,一般是采用无机碱,如醋酸钠(Chem.Ber.,1902,35,957)、碳酸钾(Bioorg.And Med.Chem.Lett.,2005,15,1923;Bioorg.And Med.Chem.Lett.,2017,27,90)、氟化钾(WO 20123190;Molecules,1012,17,4545;J.Med.Chem.,2012,55,8409;Chinese J.Chem.,2013,31,1473)、氟化钾和碳酸钾的混合体系(WO 2012151512;ACS Med.Chem.Lett.,2016,7,145;Chinese J.Chem.,2012,23,707)以及钠氢(Bioorg.And Med.Chem.Lett.,2017,16,4475)。以上所述的这些碱,在实际应用中都存在着需要较高的反应温度(大于160度),较长的反应时间(大于20小时),反应收率低(小于50%),安全性差等缺点。In the first condensation reaction, an inorganic base such as sodium acetate (Chem. Ber., 1902, 35, 957), potassium carbonate (Bioorg. And Med. Chem. Lett., 2005, 15, 1923; Bioorg is generally used. .And Med. Chem. Lett., 2017, 27, 90), potassium fluoride (WO 20123190; Molecules, 1012, 17, 4545; J. Med. Chem., 2012, 55, 8409; Chinese J. Chem., 2013, 31, 1473), a mixed system of potassium fluoride and potassium carbonate (WO 2012151512; ACS Med. Chem. Lett., 2016, 7, 145; Chinese J. Chem., 2012, 23, 707) and sodium hydrogen ( Bioorg. And Med. Chem. Lett., 2017, 16, 4475). The above-mentioned bases have high reaction temperatures (greater than 160 degrees), longer reaction times (greater than 20 hours), low reaction yields (less than 50%), poor safety, etc. in practical applications. Disadvantages.
第二步的还原反应一般采用的是金属/路易斯酸体系或者低价金属氯化物进行还原的。比较常见的比如铁粉、锌粉、二氯化钛等,该部分方法在上述文献中均可以看到。此外还有采用钯碳/氢气进行还原(Chinese J.Chem.,2013,31,1473)。采用金属/路易斯酸体系进行还原,金属需要大大过量,反应完成后会产生大量的金属残渣,污染巨大。使用钯碳作为催化剂进行催化氢化还原,虽然较为清洁,但催化剂十分昂贵,尽而会造成原材料成本较高。The reduction reaction of the second step is generally carried out by using a metal/Lewis acid system or a low-valent metal chloride. Commonly used such as iron powder, zinc powder, titanium dichloride, etc., some of the methods can be seen in the above literature. In addition, reduction with palladium on carbon/hydrogen is used (Chinese J. Chem., 2013, 31, 1473). The metal/Lewis acid system is used for the reduction, and the metal needs a large excess. After the reaction is completed, a large amount of metal residue is generated, and the pollution is huge. Catalytic hydrogenation reduction using palladium on carbon as a catalyst, although relatively clean, is very expensive and results in higher raw material costs.
发明内容Summary of the invention
针对上述现有技术中的不足之处,本发明在原有合成路线的基础上,通过选择新的缩合试剂以及还原催化剂,提供了一种安全高效合成N-(4-氯苯基)-1,2-苯二胺的方法。 In view of the above deficiencies in the prior art, the present invention provides a safe and efficient synthesis of N-(4-chlorophenyl)-1 on the basis of the original synthetic route by selecting a new condensation reagent and a reduction catalyst. Method of 2-phenylenediamine.
具体来说,该合成方法包括如下步骤:Specifically, the synthesis method includes the following steps:
1)、以邻氟硝基苯和对氯苯胺为原料,利用有机碱作为缩合反应的催化剂在有机溶剂中进行缩合反应;反应结束后,经常规处理得到缩合中间体N-(4-氯苯基)-2-硝基-1-苯胺;1) using o-fluoronitrobenzene and p-chloroaniline as raw materials, and using an organic base as a catalyst for the condensation reaction to carry out a condensation reaction in an organic solvent; after the reaction is completed, a condensation intermediate N-(4-chlorobenzene) is obtained by a conventional treatment. 2-nitro-1-aniline;
2)、上述所得到的缩合中间体,在有机溶剂中,利用金属镍作为催化剂,进行催化氢化还原;还原后经常规处理,便可得到N-(4-氯苯基)-1,2-苯二胺粗产品。2) The condensed intermediate obtained above is subjected to catalytic hydrogenation reduction in an organic solvent using metallic nickel as a catalyst; after reduction, conventionally, N-(4-chlorophenyl)-1,2- Phenylenediamine crude product.
3)、该粗产品经有机溶剂重结晶,得到最终合格品。3) The crude product is recrystallized from an organic solvent to obtain a final acceptable product.
在上述步骤中:In the above steps:
所使用的有机碱通常为有机胺类化合物,诸如三乙胺、二异丙基乙基胺、二甲基异丙基胺、4-甲基吗啉、1,4-二氮杂双环[2,2,2]辛烷(DABCO)、1,8-二氮杂双环[5,4,0]十一-7-烯(DBU)、1,5-二氮杂双环[4,3,0]十一-7-烯(DBN)、1-甲基吡咯烷等。它们在使用过程中可以是某一种,也可以两种或两种以上混合使用,以便达到更佳的催化效果。The organic base used is usually an organic amine compound such as triethylamine, diisopropylethylamine, dimethylisopropylamine, 4-methylmorpholine, 1,4-diazabicyclo[2 , 2,2]octane (DABCO), 1,8-diazabicyclo[5,4,0]undec-7-ene (DBU), 1,5-diazabicyclo[4,3,0 11--7-ene (DBN), 1-methylpyrrolidine, and the like. They may be used one by one or a mixture of two or more kinds in order to achieve a better catalytic effect.
所使用的有机碱作为催化剂时,通常加入的量与所用原料对氯苯胺的摩尔比在0.8~2之间,优选1~1.3之间。When the organic base to be used is used as a catalyst, the molar ratio of the amount usually added to the raw material p-chloroaniline is between 0.8 and 2, preferably between 1 and 1.3.
缩合反应所使用的溶剂优先选择极性非质子型溶剂,诸如DMF、DMAC、DMSO、二氧六环等。在使用过程中可以是某一种,也可以是它们的混合体系。The solvent used in the condensation reaction is preferably a polar aprotic solvent such as DMF, DMAC, DMSO, dioxane or the like. It can be a certain kind in the course of use, or it can be a mixed system of them.
缩合反应一般是在80度~150度间进行,优选100~120度。反应进程利用HPLC进行监控。The condensation reaction is generally carried out at a temperature of from 80 to 150 degrees, preferably from 100 to 120 degrees. The progress of the reaction was monitored by HPLC.
一般情况下由于对氯苯胺反应活性较差,会剩余较多,因此选择邻氟硝基苯过量,并且将对氯苯胺慢慢加入到含有邻氟硝基苯和有机碱的反应体系中,以此来提高对氯苯胺的转化率。即便如此,对氯苯胺仍然在反应接近终点时会有接近10%剩余,但其不影响后续产品纯化。Under normal circumstances, due to the poor reactivity of p-chloroaniline, there will be more surplus. Therefore, the excess of o-fluoronitrobenzene is selected, and p-chloroaniline is slowly added to the reaction system containing o-fluoronitrobenzene and an organic base to This improves the conversion of p-chloroaniline. Even so, p-chloroaniline still has nearly 10% remaining near the end of the reaction, but it does not affect subsequent product purification.
反应完成后,反应体系降温到50~60度后,加入一定量的水或者甲醇、乙醇等质子型极性溶剂,再接着降温到20度以内搅拌结晶。之后分离得到缩合中间体N-(4-氯苯基)-2-硝基-1-苯胺。After the reaction is completed, the reaction system is cooled to 50 to 60 degrees, and a certain amount of water or a protic polar solvent such as methanol or ethanol is added, and then the crystal is stirred and cooled to within 20 degrees. Thereafter, the condensation intermediate N-(4-chlorophenyl)-2-nitro-1-aniline was isolated.
在还原步骤中,所使用的催化剂为金属镍,该金属镍可以是负载型镍、骨架镍(雷尼镍),也可以是镍纳米簇或者非晶态镍合金。其中优选安全性能高、 价格低的负载型镍作为催化剂。In the reduction step, the catalyst used is metallic nickel, which may be supported nickel, framework nickel (Raney nickel), nickel nanoclusters or amorphous nickel alloys. Among them, the safety performance is high, Low-cost supported nickel is used as a catalyst.
该类型催化剂所使用的量一般为所需要还原的缩合中间体重量的5%~20%,优选5~8%之间。The amount of catalyst used in this type is generally from 5% to 20%, preferably from 5 to 8% by weight of the condensed intermediate to be reduced.
该还原反应可以在诸多有机溶剂中进行,诸如甲苯、甲醇、乙醇、DMF等,所选溶剂主要需要考虑缩合物中间体以及最终产品溶解度及后处理的难易。The reduction reaction can be carried out in a variety of organic solvents, such as toluene, methanol, ethanol, DMF, etc., and the selected solvent mainly needs to consider the condensate intermediate and the solubility of the final product and the ease of post-treatment.
安全起见,还原时所使用的氢气压力一般维持在5公斤以内;反应温度一般在50~80度间。For safety reasons, the hydrogen pressure used in the reduction is generally maintained within 5 kg; the reaction temperature is generally between 50 and 80 degrees.
反应过程利用HPLC进行监控,反应以缩合物中间体消失为终点。The reaction was monitored by HPLC and the reaction ended with the disappearance of the condensate intermediate.
反应结束后,热过滤分离出金属镍催化剂,该催化剂经甲醇洗涤后可以重复使用三次以上,其催化活性无明显下降。After the completion of the reaction, the metal nickel catalyst was separated by hot filtration, and the catalyst was repeatedly used three times or more after washing with methanol, and the catalytic activity was not significantly decreased.
热过滤后的母液经浓缩出一定量的反应溶剂后,降温到20度以内结晶。之后离心分离出N-(4-氯苯基)-1,2-苯二胺产品,这时该产品纯度一般在98%以上,颜色为灰褐色。After the hot filtered mother liquor is concentrated to a certain amount of the reaction solvent, it is cooled to within 20 degrees to crystallize. After that, the N-(4-chlorophenyl)-1,2-phenylenediamine product is separated by centrifugation, and the purity of the product is generally above 98%, and the color is taupe.
如对该产品再次利用有机溶剂,诸如甲苯、甲醇、乙醇等,进行一次重结晶,便可以得到纯度在99.5%以上,单个杂质小于0.1%,颜色为银白色的N-(4-氯苯基)-1,2-苯二胺终产品。If the product is re-crystallized by using an organic solvent such as toluene, methanol, ethanol, etc., a purity of 99.5% or more, a single impurity of less than 0.1%, and a silver-white color of N-(4-chlorophenyl group) can be obtained. )-1,2-Phenylenediamine end product.
自此,利用上述技术方案,通过使用有机碱作为缩合反应的催化剂以及通过使用金属镍作为还原反应的催化剂,使得合成N-(4-氯苯基)-1,2-苯二胺这一化合物更加安全、便利、低污染;同时该技术方案成本会更低,质量会更加容易得到控制。综合来看,该技术方案适合大生产应用。From this, by using the above technical scheme, a compound of N-(4-chlorophenyl)-1,2-phenylenediamine is synthesized by using an organic base as a catalyst for a condensation reaction and by using a metal nickel as a catalyst for a reduction reaction. It is safer, more convenient, and less polluting; at the same time, the cost of the technical solution will be lower and the quality will be more easily controlled. Taken together, this technical solution is suitable for large production applications.
具体实施方式Detailed ways
下面结合具体实施例来进一步详细说明本发明。The invention will be further described in detail below with reference to specific embodiments.
缩合反应:Condensation reaction:
实施例一:Embodiment 1:
在干燥、洁净的压力反应瓶中,投入104克邻氟硝基苯和200克DMF,搅拌下投入88克三乙胺,之后氮气保护下升温到120度,压力升高不到1公斤。将86克对氯苯胺溶解在100克的DMF中制备成溶液,之后将该溶液慢慢滴加到上述反应体系中。滴加过程中温度会上升,应通过冷却控制反应温度在125度以内。 In a dry, clean pressure reaction flask, 104 g of o-fluoronitrobenzene and 200 g of DMF were charged, and 88 g of triethylamine was added with stirring, and then the temperature was raised to 120 degrees under nitrogen protection, and the pressure was raised to less than 1 kg. 86 g of p-chloroaniline was dissolved in 100 g of DMF to prepare a solution, and then the solution was slowly added dropwise to the above reaction system. The temperature will rise during the addition process, and the reaction temperature should be controlled within 125 degrees by cooling.
反应在120~130度间持续进行8小时,HPLC监控反应进程。当对氯苯胺含量不在下降时,反应结束,这时对氯苯胺约剩余18%。随后降温到60度。The reaction was continued for 8 hours between 120 and 130 degrees, and the progress of the reaction was monitored by HPLC. When the p-chloroaniline content does not decrease, the reaction is complete, at which point about 18% of the p-chloroaniline remains. Then cool down to 60 degrees.
搅拌下往反应液中加入50~60度的去离子水300克,搅拌30分钟。之后缓慢降温到20度内结晶。To the reaction liquid, 300 g of deionized water of 50 to 60 degrees was added under stirring, and the mixture was stirred for 30 minutes. Then slowly cool down to crystallize within 20 degrees.
过滤分离出结晶固体。该固体经适量去离子水洗涤后,再用少量冷甲醇洗涤。抽滤并烘干后得103克缩合物中间体N-(4-氯苯基)-2-硝基-1-苯胺,收率62%,HPLC纯度大于98%。The crystalline solid was isolated by filtration. The solid was washed with an appropriate amount of deionized water and then washed with a small amount of cold methanol. After suction filtration and drying, 103 g of the condensate intermediate N-(4-chlorophenyl)-2-nitro-1-aniline was obtained in a yield of 62%, and the HPLC purity was more than 98%.
实施例二:Embodiment 2:
在反应瓶中,投入87克邻氟硝基苯和200克DMAC,搅拌下投入94克二异丙基乙胺,之后氮气保护下升温到120度。将71克对氯苯胺溶解在100克的DMAC中制备成溶液,之后将该溶液慢慢滴加到上述反应体系中。滴加过程中温度会上升,应通过冷却控制反应温度在125度以内。In a reaction flask, 87 g of o-fluoronitrobenzene and 200 g of DMAC were charged, and 94 g of diisopropylethylamine was placed under stirring, and then the temperature was raised to 120 °C under nitrogen atmosphere. 71 g of p-chloroaniline was dissolved in 100 g of DMAC to prepare a solution, and then the solution was slowly added dropwise to the above reaction system. The temperature will rise during the addition process, and the reaction temperature should be controlled within 125 degrees by cooling.
反应在120~125度间持续进行8小时,HPLC监控反应进程。当对氯苯胺含量不在下降时,反应结束,这时对氯苯胺约剩余11%。降温到60度。The reaction was continued for 8 hours between 120 and 125 degrees, and the progress of the reaction was monitored by HPLC. When the p-chloroaniline content did not decrease, the reaction was completed, at which time about 11% of p-chloroaniline remained. Cool down to 60 degrees.
之后同实施例一中处理方式,最后得100克缩合物中间体N-(4-氯苯基)-2-硝基-1-苯胺,收率72%,HPLC纯度大于98%。Thereafter, in the same manner as in the first embodiment, 100 g of the condensate intermediate N-(4-chlorophenyl)-2-nitro-1-aniline was obtained in a yield of 72%, and the HPLC purity was more than 98%.
实施例三:Embodiment 3:
在反应瓶中,投入92克邻氟硝基苯和200克DMSO,搅拌下投入117克DBU,之后氮气保护下升温到120度。将75克对氯苯胺溶解在100克的DMSO中制备成溶液,之后将该溶液慢慢滴加到上述反应体系中。滴加过程中温度会上升,应通过冷却控制反应温度在125度以内。In a reaction flask, 92 g of o-fluoronitrobenzene and 200 g of DMSO were charged, and 117 g of DBU was charged with stirring, and then heated to 120 °C under nitrogen atmosphere. 75 g of p-chloroaniline was dissolved in 100 g of DMSO to prepare a solution, and then the solution was slowly added dropwise to the above reaction system. The temperature will rise during the addition process, and the reaction temperature should be controlled within 125 degrees by cooling.
反应在120~125度间持续进行5小时,HPLC监控反应进程。当对氯苯胺含量不在下降时,反应结束,这时对氯苯胺约剩余12%。降温到80度。The reaction was continued for 5 hours between 120 and 125 degrees and the progress of the reaction was monitored by HPLC. When the p-chloroaniline content does not decrease, the reaction is complete, at which point p-chloroaniline remains about 12%. Cool down to 80 degrees.
之后同实施例一中处理方式,最后得100克缩合物中间体N-(4-氯苯基)-2-硝基-1-苯胺,收率68%,HPLC纯度大于98%。Then, in the same manner as in the first embodiment, 100 g of the condensate intermediate N-(4-chlorophenyl)-2-nitro-1-aniline was obtained in a yield of 68%, and the HPLC purity was more than 98%.
还原反应:Reduction reaction:
实施例四:Embodiment 4:
在氢化釜中,投入100克N-(4-氯苯基)-2-硝基-1-苯胺以及800克甲苯,氮气置换后,投入10克镍金属催化剂。开启搅拌,升温到60度,通入氢气至3 公斤压力。维持上述并持续在60~70度间通入氢气,直至不再吸收氢气,HPLC中控反应进程。当缩合物中间体消失,反应到达终点。Into a hydrogenation reactor, 100 g of N-(4-chlorophenyl)-2-nitro-1-aniline and 800 g of toluene were charged, and after replacing with nitrogen, 10 g of a nickel metal catalyst was charged. Turn on the stirring, warm up to 60 degrees, and pass hydrogen to 3 Kilogram pressure. Maintain the above and continue to pass hydrogen between 60 and 70 degrees until hydrogen is no longer absorbed, and the progress of the reaction is controlled by HPLC. When the condensate intermediate disappears, the reaction reaches the end point.
氮气置换反应体系,热过滤除去镍催化剂。所得滤液减压蒸除浓缩出约600克的甲苯后,缓慢降温到20度内结晶。过滤分离出固体,固体用适量冷甲苯洗涤,烘干。最后得到72克N-(4-氯苯基)-1,2-苯二胺粗品,收率82%,纯度大于98%,颜色为灰褐色。The reaction system was replaced with nitrogen, and the nickel catalyst was removed by hot filtration. The obtained filtrate was evaporated under reduced pressure to give about 600 g of toluene, and then slowly cooled to crystals within 20 degrees. The solid was separated by filtration, and the solid was washed with an appropriate amount of cold toluene and dried. Finally, 72 g of crude N-(4-chlorophenyl)-1,2-phenylenediamine was obtained in a yield of 82%, purity was greater than 98%, and the color was succulent.
实施例五:Embodiment 5:
在氢化釜中,投入100克N-(4-氯苯基)-2-硝基-1-苯胺以及200克DMF,氮气置换后,投入10克镍金属催化剂。开启搅拌,升温到60度,通入氢气至3公斤压力。持续在60~70度间通入氢气,直至不再吸收氢气,HPLC中控反应进程。当缩合物中间体消失,反应到达终点。In a hydrogenation reactor, 100 g of N-(4-chlorophenyl)-2-nitro-1-aniline and 200 g of DMF were charged, and after replacing with nitrogen, 10 g of a nickel metal catalyst was charged. The stirring was turned on, the temperature was raised to 60 degrees, and hydrogen gas was introduced to a pressure of 3 kg. Hydrogen was continuously introduced between 60 and 70 degrees until hydrogen was no longer absorbed, and the progress of the reaction was controlled by HPLC. When the condensate intermediate disappears, the reaction reaches the end point.
氮气置换反应体系,热过滤除去镍催化剂。所得滤液减压蒸除浓缩出约100克的DMF后,加入200克去离子水,之后缓慢降温到20度内结晶。过滤分离出固体,固体用适量去离子水洗涤后,再用冷甲苯洗涤,烘干。最后得到81克N-(4-氯苯基)-1,2-苯二胺粗品,收率92%,纯度大于98%,颜色为灰褐色。The reaction system was replaced with nitrogen, and the nickel catalyst was removed by hot filtration. The obtained filtrate was evaporated under reduced pressure to give a mixture of about 100 g of DMF, and then 200 g of deionized water was added thereto, followed by slowly cooling to crystallize within 20 degrees. The solid was separated by filtration, and the solid was washed with an appropriate amount of deionized water, then washed with cold toluene and dried. Finally, 81 g of crude N-(4-chlorophenyl)-1,2-phenylenediamine was obtained in a yield of 92%, purity was greater than 98%, and the color was succulent.
实施例六:Example 6:
还原步骤所分离出来的镍金属催化剂,用少量甲醇洗涤,滤干。之后按照实施例四或五投料,最后得到几乎同样收率及质量的N-(4-氯苯基)-1,2-苯二胺粗品。该催化剂经套用三次,发现其催化活性没有明显下降。The nickel metal catalyst separated in the reduction step was washed with a small amount of methanol and filtered. Thereafter, according to the fourth or fifth embodiment, a crude N-(4-chlorophenyl)-1,2-phenylenediamine was obtained in almost the same yield and mass. The catalyst was applied three times and it was found that the catalytic activity did not decrease significantly.
重结晶过程:Recrystallization process:
实施例七:Example 7:
在反应瓶中,投入100克N-(4-氯苯基)-1,2-苯二胺以及225克甲醇,氮气置换后升温到60度回流溶清,之后缓慢降温到20度内结晶。过滤分离出固体,固体用适量冷甲醇洗涤,烘干。最后得到86克N-(4-氯苯基)-1,2-苯二胺终产品,收率86%,纯度大于99.5%,颜色为银白色。In a reaction flask, 100 g of N-(4-chlorophenyl)-1,2-phenylenediamine and 225 g of methanol were charged, and after nitrogen substitution, the temperature was raised to 60 °C to reflux, and then slowly cooled to crystallize within 20 degrees. The solid was separated by filtration, and the solid was washed with an appropriate amount of cold methanol and dried. Finally, 86 g of N-(4-chlorophenyl)-1,2-phenylenediamine final product was obtained, the yield was 86%, the purity was more than 99.5%, and the color was silver white.
实施例八:Example 8:
在反应瓶中,投入100克N-(4-氯苯基)-1,2-苯二胺以及200克甲苯,氮气置换后升温到80度回流溶清,之后缓慢降温到20度内结晶。过滤分离出固体,固体用适量冷甲苯洗涤,烘干。最后得到88克N-(4-氯苯基)-1,2-苯二胺 终产品,收率88%,纯度大于99.5%,颜色为银白色。In a reaction flask, 100 g of N-(4-chlorophenyl)-1,2-phenylenediamine and 200 g of toluene were charged, and after nitrogen substitution, the temperature was raised to 80 °C to reflux, and then slowly cooled to crystallize within 20 degrees. The solid was separated by filtration, and the solid was washed with an appropriate amount of cold toluene and dried. Finally, 88 g of N-(4-chlorophenyl)-1,2-phenylenediamine was obtained. The final product, the yield is 88%, the purity is more than 99.5%, and the color is silver white.
以上对本发明实施例所提供的技术方案进行了详细介绍,本文中应用了具体个例对本发明实施例的原理以及实施方式进行了阐述,以上实施例的说明只适用于帮助理解本发明实施例的原理;同时,对于本领域的一般技术人员,依据本发明实施例,在具体实施方式以及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本发明的限制。 The technical solutions provided by the embodiments of the present invention are described in detail above. The principles and implementation manners of the embodiments of the present invention are described in the following. The description of the foregoing embodiments is only applicable to help understand the embodiments of the present invention. The present invention is not limited by the scope of the present invention, and the description of the present invention is not limited to the details of the present invention.

Claims (7)

  1. 一种合成氯法齐明关键中间体N-(4-氯苯基)-1,2-苯二胺的方法,其特征在于,包括如下步骤:A method for synthesizing a key intermediate of chlorofazamine, N-(4-chlorophenyl)-1,2-phenylenediamine, which comprises the following steps:
    1)、以邻氟硝基苯和对氯苯胺为原料,利用有机碱作为缩合反应的催化剂在有机溶剂中反应;反应结束后,经常规处理得到缩合中间体N-(4-氯苯基)-2-硝基-1-苯胺;1), using o-fluoronitrobenzene and p-chloroaniline as raw materials, using an organic base as a catalyst for the condensation reaction in an organic solvent; after the reaction is completed, a condensation intermediate N-(4-chlorophenyl) is obtained by conventional treatment. -2-nitro-1-aniline;
    2)、所得到的缩合中间体,在有机溶剂中,利用金属镍作为催化剂,进行催化氢化还原;还原后经常规处理得到N-(4-氯苯基)-1,2-苯二胺粗品;2) The obtained condensation intermediate is subjected to catalytic hydrogenation reduction in an organic solvent using metallic nickel as a catalyst; after reduction, conventionally obtained N-(4-chlorophenyl)-1,2-phenylenediamine crude product ;
    3)、得到的N-(4-氯苯基)-1,2-苯二胺粗品经过有机溶剂重结晶,得到最终成品;3), the obtained crude N-(4-chlorophenyl)-1,2-phenylenediamine is recrystallized from an organic solvent to obtain a final product;
  2. 根据权利要求1所述的一种合成氯法齐明关键中间体N-(4-氯苯基)-1,2-苯二胺的方法,其特征在于:所述步骤1)中,所使用的有机碱为有机胺类化合物,包括三乙胺、二异丙基乙基胺、二甲基异丙基胺、4-甲基吗啉、1,4-二氮杂双环[2,2,2]辛烷(DABCO)、1,8-二氮杂双环[5,4,0]十一-7-烯(DBU)、1,5-二氮杂双环[4,3,0]十一-7-烯(DBN)、1-甲基吡咯烷,可以使用其中一种,也可使用两种或两种以上混合使用。The method for synthesizing the key intermediate of the clofazimine N-(4-chlorophenyl)-1,2-phenylenediamine according to claim 1, wherein in the step 1), the method is used The organic base is an organic amine compound, including triethylamine, diisopropylethylamine, dimethylisopropylamine, 4-methylmorpholine, 1,4-diazabicyclo[2,2, 2] Octane (DABCO), 1,8-diazabicyclo[5,4,0]undec-7-ene (DBU), 1,5-diazabicyclo[4,3,0] eleven -7-ene (DBN) and 1-methylpyrrolidine may be used singly or in combination of two or more kinds.
  3. 根据权利要求1所述的一种合成氯法齐明关键中间体N-(4-氯苯基)-1,2-苯二胺的方法,其特征在于:所述步骤1)中,有机碱加入的量与所用原料对氯苯胺的摩尔比为0.8~2∶1。The method for synthesizing the key intermediate of the clofazimine N-(4-chlorophenyl)-1,2-phenylenediamine according to claim 1, wherein in the step 1), the organic base The molar ratio of the amount added to the p-chloroaniline used is from 0.8 to 2:1.
  4. 根据权利要求1所述的一种合成氯法齐明关键中间体N-(4-氯苯基)-1,2-苯二胺的方法,其特征在于:所述步骤1)中,所使用的溶剂为极性非质子型溶剂,包括DMF、DMAC、DMSO、二氧六环,在使用过程中可以是某一种,也可以是它们的混合体系。The method for synthesizing the key intermediate of the clofazimine N-(4-chlorophenyl)-1,2-phenylenediamine according to claim 1, wherein in the step 1), the method is used The solvent is a polar aprotic solvent, including DMF, DMAC, DMSO, dioxane, which may be used in a certain process or a mixed system thereof.
  5. 根据权利要求1所述的一种合成氯法齐明关键中间体N-(4-氯苯基)-1,2-苯二胺的方法,其特征在于:所述步骤2)中,所使用的催化剂为金属镍,该金属镍可以是负载型镍、骨架镍,也可以是镍纳米簇或者非晶态镍合金。The method for synthesizing the key intermediate of the clofazimine N-(4-chlorophenyl)-1,2-phenylenediamine according to claim 1, wherein in the step 2), the method is used The catalyst is metallic nickel, which may be supported nickel, framework nickel, nickel nanoclusters or amorphous nickel alloys.
  6. 根据权利要求1所述的一种合成氯法齐明关键中间体N-(4-氯苯基)-1,2-苯二胺的新方法,其特征在于:所述步骤2)中,金属镍催化剂的使用量为所需要还原的缩合中间体重量的5%~20%。A novel method for synthesizing the key intermediate of the clofazimine N-(4-chlorophenyl)-1,2-phenylenediamine according to claim 1, wherein in the step 2), the metal The nickel catalyst is used in an amount of from 5% to 20% by weight based on the weight of the condensation intermediate to be reduced.
  7. 根据权利要求1所述的一种合成氯法齐明关键中间体N-(4-氯苯基)-1, 2-苯二胺的新方法,其特征在于:所述步骤3)中,重结晶溶剂为甲苯、甲醇、乙醇、丙酮、乙酸乙酯;可以选择其中一种或者它们的混合体系。 A key intermediate of the synthesis of clofazimine, N-(4-chlorophenyl)-1, according to claim 1 A novel method of 2-phenylenediamine, characterized in that in the step 3), the recrystallization solvent is toluene, methanol, ethanol, acetone, ethyl acetate; one of them or a mixed system thereof may be selected.
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