WO2019015604A1 - Dual-spring damper assembly - Google Patents
Dual-spring damper assembly Download PDFInfo
- Publication number
- WO2019015604A1 WO2019015604A1 PCT/CN2018/096122 CN2018096122W WO2019015604A1 WO 2019015604 A1 WO2019015604 A1 WO 2019015604A1 CN 2018096122 W CN2018096122 W CN 2018096122W WO 2019015604 A1 WO2019015604 A1 WO 2019015604A1
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- WIPO (PCT)
- Prior art keywords
- spring
- tray
- damper
- main
- main spring
- Prior art date
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F7/00—Vibration-dampers; Shock-absorbers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F1/00—Springs
- F16F1/02—Springs made of steel or other material having low internal friction; Wound, torsion, leaf, cup, ring or the like springs, the material of the spring not being relevant
- F16F1/04—Wound springs
- F16F1/12—Attachments or mountings
- F16F1/121—Attachments or mountings adjustable, e.g. to modify spring characteristics
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F13/00—Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs
- F16F13/005—Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs comprising both a wound spring and a damper, e.g. a friction damper
- F16F13/007—Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs comprising both a wound spring and a damper, e.g. a friction damper the damper being a fluid damper
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F3/00—Spring units consisting of several springs, e.g. for obtaining a desired spring characteristic
- F16F3/02—Spring units consisting of several springs, e.g. for obtaining a desired spring characteristic with springs made of steel or of other material having low internal friction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F3/00—Spring units consisting of several springs, e.g. for obtaining a desired spring characteristic
- F16F3/02—Spring units consisting of several springs, e.g. for obtaining a desired spring characteristic with springs made of steel or of other material having low internal friction
- F16F3/04—Spring units consisting of several springs, e.g. for obtaining a desired spring characteristic with springs made of steel or of other material having low internal friction composed only of wound springs
Definitions
- the invention relates to the technical field of suspension devices for vehicles, and belongs to a double spring shock absorber assembly.
- a well-known patent closest to the present invention is a "wheel suspension device using a spring incorporating a flexible skeleton to improve the stiffness curve" (CN97181615.8), which relates to a wheel suspension device using a coil spring and a retention connection
- the flexible skeleton compresses a part of the spring in the normal driving position to keep it in a compressed state to obtain two different stiffness curves, the turning point is near the normal driving position; when compressing, all the coil springs are compressed, while relaxing, only The uncompressed portion of the spring is relaxed, so the suspension is asymmetrical and the stiffness when relaxed is greater than the stiffness when compressed.
- each of the skeletons includes two fixing members, one fixing member cooperating with all or a portion of a coil spring, and the other fixing member is matched with all or a portion of the other coil of the spring, or The housing of the vibrator cooperates.
- each of the skeletons comprises a longitudinal member which is deformable when compressed, does not deform when relaxed, is connected to the two fixing members, and the skeleton limits and compresses the coil spring. At least two coils.
- the invention is limited to changing the stiffness of the spring in a small range, and can improve the running performance of the vehicle without the need of a stabilizer bar, but the change in the stiffness of the same spring attachment device is limited, and there is no reduction involved.
- the damping content of the damper does not fundamentally improve the handling and comfort of the suspension.
- Another known patent "a double spring rear shock absorber” similar to the present invention (CN201120451519.3).
- the utility model embodiment discloses a double spring rear shock absorber, including a damper, and a sleeve damper a first outer spring of the first outer spring, and a second outer spring with a preload greater than the first outer spring;
- the damper includes a cylinder body and a piston rod, and the outer end of the piston rod is provided with an upper joint,
- the connector is provided with a spring seat; the upper ends of the first outer spring and the second outer spring are mounted to the spring seat; the lower ends of the first outer spring and the second outer spring are mounted to the cylinder.
- the utility model provides a double spring rear shock absorber, which comprises a first outer spring and a second outer spring.
- the second outer spring plays a main role of supporting shock absorption.
- the first An external spring and a second outer spring carry the shock absorption together, and the double spring rear shock absorber provided by the utility model can enhance the load carrying capacity of the shock absorber, and meet the shock absorption requirement when the motorcycle load is large, in this patent
- the spring is connected in parallel with two springs, which can effectively increase the bearing capacity, but there is no fundamental difference between the function of a spring and the use of four suspension cars.
- there is a well-known patent "Double Piston Rod Oil and Gas Spring Cylinder" (CN105179552A).
- the present invention proposes a double piston rod oil and gas spring cylinder, comprising two oil and gas spring cylinders, and two oil and gas spring cylinders are disposed opposite each other to form a series structure;
- the piston rod of the oil and gas spring cylinder has a one-way valve, and the piston has a orifice;
- the oil and gas spring cylinder is filled with high-pressure nitrogen gas, and the oil-gas spring cylinder is filled with low-pressure nitrogen gas.
- the oil and gas spring cylinder filled with the low pressure nitrogen gas is compressed, and the gas spring spring filled with the high pressure nitrogen gas has a high inflation pressure, which is equivalent to a rigid body, and only one end of the oil and gas spring cylinder filled with the low pressure nitrogen gas
- the check valve and the damper hole complete the action of the elastic body and the damper.
- the oil and gas spring cylinder begins to compress, and the two oil and gas spring cylinders (equivalent to the spring body) work together to have a good cushioning stroke. But this is still a simple parallel connection of springs and shock absorbers, and does not really play the role of automatically balancing the vehicle.
- a primary object of the present invention is to provide a dual spring damper assembly for use in a vehicle suspension that can be passed during normal vehicle travel and during acceleration, deceleration or cornering within a safe range.
- the combination of the two springs effectively reduces the roll, pitch and yaw of the body, so that the impact from the ground or the imbalance generated by the car body can be effectively absorbed by the suspension system to maximize the adhesion of the wheel to the ground.
- the vehicle when the load of the vehicle changes, the vehicle can always maintain a fixed height of the vehicle body, and the geometric relationship of the suspension can be ensured, so that the vehicle body and the road surface or the track plane are always maintained in the required parallel state, reaching or exceeding the current universal The effectiveness of the active suspension.
- the vehicle has four or more suspension devices.
- the design of the double spring damper assembly of the present invention although the travel of one suspension changes, the body interference caused by other body suspensions is small through the body conduction. The travel of other suspensions remains unchanged.
- the plane principle is determined according to three points, and the balance of the vehicle body can be maintained.
- the manual deceleration device may cause the two wheels to be impacted at the same time, but this does not happen often, so In most cases, when the wheel's interference is within a certain range, the body can keep more than three suspension strokes unchanged, and most of the time can automatically maintain the balance of the body.
- the above object is achieved by installing a double spring damping assembly in the suspension system, the suspension load is varied between the preload pressure F of the main spring and the maximum compression force f of the secondary spring. There will be no change, which can effectively avoid unnecessary changes in the balance of the car body and affect the handling.
- the change of the stroke of the suspension will cause a disturbance to the other three suspensions. If the interference force affects the other three suspensions by the vehicle body, if it does not exceed the range of the main spring pre-pressure F and the maximum compression force f of the sub-spring, then the strokes of the three suspensions also do not change, thereby making the entire body It can still be balanced, and the comfort of the vehicle is good.
- the design and manufacturing process of the double spring damper assembly can be optimized by the parameters of the spring force f generated by the main spring at the maximum stroke and the minimum stroke of the secondary spring.
- the pressure is greater than the balanced load of the suspension.
- the maximum compression force of the secondary spring is less than the balance load.
- the body interference is not enough to cause the suspension stroke to change, so the compression damping of the shock absorber can be reduced, and the small compression damping reduces the impact on the suspension. It also reduces the interference on the body of other suspensions and plays a vital role in improving comfort.
- the vehicle can automatically balance the vehicle under normal driving conditions, so that the vehicle has good handling and comfort.
- the impact suspension is more than the other three
- the strokes of the three suspensions will change accordingly, but due to the presence of the pre-pressure, the strokes of the three suspensions will quickly return to the body.
- the balance position makes the vehicle's handling quickly return to its optimum state, so the suspension equipped with this double spring damper assembly can simultaneously improve the handling and comfort of the vehicle, which was previously designed.
- the product is a technology that has never been disclosed. This suspension relies on the action of the double spring damper assembly, which can effectively filter out most of the impact, reduce the vibration of the car body, and effectively reduce the cost of the suspension.
- the present invention is implemented as follows:
- a double spring damper assembly mounted on a vehicle suspension comprising a main spring, a secondary spring, a main spring seat, a secondary spring seat, a main spring tray, a secondary spring tray, a shock absorber, an upper piston rod, and a lower a guiding mechanism, a sliding block, an upper mounting block, a lower mounting block and a lock nut, the main spring tray, the secondary spring tray and the cylinder of the shock absorber are fixedly connected, the upper mounting block and the main spring seat and the upper piston rod lock Tightly connected, the auxiliary spring seat is lockedly connected with the sliding block on the lower guiding mechanism, the main spring is pre-pressed and fixed between the main spring seat and the main spring tray, and the secondary spring is pre-pressed and fixed between the auxiliary spring seat and the auxiliary spring tray.
- the upper mounting block on the upper piston rod is connected to the frame
- the lower mounting block is connected to the suspension
- the main spring and the secondary spring can be an ordinary coil spring, or an eccentric progressive coil spring
- a gas spring and a plate spring can be used to change the upper spring seat.
- the structure of the lower spring seat, the upper spring tray and the lower spring tray can be connected with different springs, and the main spring adopts a gas spring to meet the requirements of dynamic adjustment of the suspension bearing capacity, such as load change.
- Passenger cars, heavy-duty vehicles, etc. while some high-class cars and racing vehicles with higher comfort and handling requirements also need to adjust and control the bearing capacity of the suspension, and the double spring shock absorber assembly of the gas spring is not used.
- a complex electronic servo is required to achieve good comfort and handling requirements.
- the main spring tray and the secondary spring tray can adopt an integral part, the upper surface is designed as a main spring tray, and the lower surface is designed as a secondary spring tray, and the two spring trays are combined into one, or
- the main spring tray and the sub-spring tray are integrated, the upper surface of the main spring tray pre-presses the main spring, and the lower surface of the sub-spring tray pre-presses the sub-spring to save space for suspension Use longer springs for added comfort.
- the main spring tray and the sub-spring tray of one integral part are designed to be a flat bottom cup shape, the cup-shaped outer and returning edges are main spring trays, the cup-shaped inner and bottom portions are sub-spring trays, or the main spring
- the tray and the auxiliary spring tray are a cup-shaped integrated piece, and the outer edge of the cup-shaped integral part is a main spring tray, and the inner part of the cup-shaped integral part is a sub-spring tray, and the strokes of the main spring and the auxiliary spring partially overlap. This also allows the strokes of the main spring and the secondary spring to partially overlap, and a longer spring is used for a limited suspension length to enhance comfort.
- the outer cylinder of the shock absorber is screwed with the main spring tray and the secondary spring tray.
- the main spring tray and the secondary spring tray can be axially on the outer cylinder of the shock absorber. Adjust and lock with a nut, or a nut to lock the main spring tray and the secondary spring tray.
- the softness and hardness of the spring can be adjusted as needed, the bearing capacity of the suspension can be adjusted, and the height of the vehicle body can be adjusted to meet the individualized demands of many handling and comfort.
- the preload pressure F at the maximum stroke on the damper after installation is required to be greater than the load G of the suspension when the vehicle is at rest.
- the actual design value is F ⁇ 1.1G.
- the maximum spring force f of the secondary spring at the shortest stroke position is less than the load G of the suspension when the vehicle balance is stationary.
- the actual design value is f ⁇ 0.9G.
- the design values of the main spring parameters will be different, the double-layer passenger vehicles with high motion performance and high center of gravity or the freight vehicles with large load changes, the pre-pressure F may exceed 1.5 times the load G,
- the design value of the secondary spring is to select the load G whose maximum elastic force value f is less than 0.8 times.
- the double spring damper always meets the requirements of comfort. It also requires that the relative damping coefficient of the upper piston rod of the damper rebounds when the set value is greater than 0.3, and the relative damping coefficient of the main piston rod is set. The value is less than 0.1.
- the lower guiding mechanism is designed as a flip-chip shock absorber, and the inverted shock absorber is a second shock absorber, sharing the bottom with the upper shock absorber, coaxially arranged
- the sliding block is an axially movable lower piston rod extending from the lower end of the flip-chip shock absorber.
- the auxiliary spring seat and the lower mounting block are fixedly connected with the lower piston rod, and are locked by a lock nut, and the lock nut is locked.
- the secondary spring seat can be designed with a certain damping as needed to meet the special vehicle application in special situations.
- a sliding rod can be fixedly connected to the lower part of the damper cylinder.
- the upper end of the sliding rod is fixedly connected to the bottom of the damper, and the sliding rod
- the utility model is provided with a linear sliding sleeve which is linearly movable, and the hollow sliding sleeve is slidably connected with the sliding rod between the damper cylinder and the lock nut, and the lower end of the sliding rod is threadedly connected with the lock nut to prevent the sliding sleeve from sliding off.
- the rod, the auxiliary spring disc and the lower mounting block are fixedly connected with the sliding sleeve, and the secondary spring is pre-pressed and fixedly installed between the auxiliary spring tray and the auxiliary spring seat.
- the lower end casing of the damper cylinder is designed as a sliding rod type guiding mechanism
- the sliding block is a hollow sliding sleeve which can slide linearly on the damper cylinder housing
- the secondary spring The disc is fixedly connected to the sliding sleeve and connected to the lower arm by a lower mounting block.
- the lower guiding mechanism and the sliding block may be separately arranged, the sliding block is connected with the axle fixing device in the middle of the leaf spring, and the guiding mechanism is fixedly connected with the lower end of the lower fixed solid spring tray, and the sliding block is The guiding mechanism is contacted after the leaf spring is compressed.
- This structure can also be connected with the plate spring by a guiding mechanism.
- the sliding block is fixedly connected with the main spring tray. The actual selection can be applied to all the shipping of the hanging plate spring according to the design requirements. Vehicles or off-road vehicles with only rear suspension and plate springs, as well as passenger and cargo vehicles.
- the utility model has the beneficial effects that: by the combination of the double spring dampers, the vehicle suspension has three different working stiffnesses, and the main spring works in a high stiffness interval, mainly dealing with the upward impact on the suspension from the road surface.
- the suspension is in a compressed state, the secondary spring cannot be continuously compressed, only the main spring is compressed in a low damping state, and returns to the preload position in a high damping state, because the impact of the low damping on the vehicle body is small, and the vehicle can be maintained.
- the comfort restored in a highly damped state, eliminates vibration without compromising comfort.
- the secondary spring works in a low stiffness interval, mainly dealing with the downward impact on the suspension from the road surface. At this time, the suspension is in the extended state.
- the main spring cannot continue to extend, and only the secondary spring is in the rebound state. Also because the secondary spring has little or no damping, the impact on the suspension is small and the comfort of the vehicle can be maintained.
- an ultra-high stiffness interval in which the main spring and the secondary spring do not work. In this ultra-high stiffness interval, although the suspension is in a certain force. The range varies, but the travel of the suspension does not change, so that the balance of the vehicle can be automatically maintained, and there is no lag, which exceeds the performance requirements of the active suspension to cope with the interference from the vehicle body to the suspension.
- Suspension devices equipped with this dual spring damper assembly are suitable for most road and rail vehicles and are particularly suitable for passenger vehicles with minimal load changes, not only reducing manufacturing costs, but also improving handling and comfort.
- Fig. 1 is a schematic view showing the assembly of a double spring damper when the suspension is idling in the first embodiment of the present invention.
- Both the main spring and the secondary spring adopt a common coil spring. At this time, the load of the suspension is small.
- the main spring is in the preload state at the maximum stroke
- the secondary spring is in the maximum stroke state
- the main spring and the secondary spring are not continuously compressed. , kept in the pre-pressed state.
- Fig. 2 is a schematic view showing the assembly of the double spring damper when the suspension is in a balanced load in the embodiment 1 of the present invention.
- the load suspended at this time is the load G at the time of balance rest, the main spring is in the preload state at the maximum stroke, and the sub spring is compressed to the shortest.
- FIG 3 is a schematic view of the double spring damper assembly when the idling is suspended in the second embodiment of the present invention
- the main spring (1) adopts an eccentric progressive coil spring
- the auxiliary spring (4) adopts a common coil spring.
- FIG. 4 is a schematic view of a double spring damper assembly when the suspension is in a balanced load in Embodiment 2 of the present invention.
- Fig. 5 is a schematic view showing the assembly of the double spring damper when the idling is idling in the third embodiment of the present invention, the main spring (1) adopts a gas spring, and the auxiliary spring (4) adopts a common coil spring.
- Fig. 6 is a schematic view showing the double spring damper assembly when the suspension is in a balanced load in the third embodiment of the present invention.
- Figure 7 is a schematic view of the double spring damper assembly when the idling is unloaded in Embodiment 4 of the present invention
- the lower spring damper assembly lower guiding mechanism (9) is a sliding rod protruding from the bottom
- the sliding block (8) It is a hollow sliding sleeve that is placed on the sliding rod. This figure shows that the hollow sliding sleeve is at the very end of the sliding rod.
- Figure 8 is a schematic view showing the position of the double spring damper assembly when the suspension is in a balanced load in the fourth embodiment of the present invention.
- Figure 9 is a schematic view showing the assembly of the double spring damper when the idling is idling in the fifth embodiment of the present invention, the lower casing of the outer cylinder of the double spring damper is used as the sliding rod of the lower guiding mechanism (9), and the sliding block (8) is a sliding sleeve that is placed outside the shock absorber. At this time, the sliding sleeve is at the extreme end of the sliding rod.
- Figure 10 is a schematic view showing the position of the double spring damper assembly when the suspension is in a balanced load in Embodiment 5 of the present invention.
- Figure 11 is a schematic view of the double spring damper assembly when the idling is idling in the sixth embodiment of the present invention, in which the lower guiding mechanism (9) and the slider (8) of the double spring damper assembly are arranged separately,
- the guiding mechanism (9) is connected to the main spring tray (3), and the slider (8) is fixedly connected to the fixing device (15) of the leaf spring axle (14).
- Figure 12 is a schematic view showing the position of the double spring damper assembly when the suspension is in a balanced load in the sixth embodiment of the present invention.
- the main spring 1 the sub spring tray 2 , the main spring tray 3 , the auxiliary spring 4 , the auxiliary spring seat 5 , the lower mounting block 6 , the lock nut 7 , and the sliding block 8 are illustrated.
- the main spring 1 is preliminarily pressed between the main spring seat 12 and the main spring tray 3, and the sub spring 4 is mounted between the sub spring seat 5 and the sub spring tray 2, the main spring tray 3 and the sub spring tray 2
- the lower guiding mechanism 9 is a cylinder of a flip-chip shock absorber
- the sliding block 8 is a lower piston rod
- the lower guiding mechanism 9 is slid up and down
- the upper mounting block 13 and the main spring seat 12 are fixed to the upper end of the upper piston rod 11 by a lock nut 7
- the lower mounting block 6 and the secondary spring seat 5 are fastened to the lower piston of the sliding block 8 with a lock nut 7.
- the lower end of the rod is
- Fig. 1 is a schematic view showing the assembly of a double spring damper when the suspension is idling in the first embodiment of the present invention.
- the load of the suspension is small, and the main spring and the secondary spring are both ordinary coil springs.
- the main spring is in the preload state at the maximum stroke, the secondary spring is in the maximum stroke state, and the main spring and the secondary spring are both mounted. This state is also the state before the suspension, when there is no load.
- Fig. 2 is a schematic view showing the assembly of the double spring damper when the suspension is in a balanced load in the embodiment 1 of the present invention.
- the load to be suspended is the load G at the time of balance and the main spring is in the preload state at the maximum stroke, because the preload pressure F of the main spring is larger than the load G when the suspension balance is stationary, and the main spring is not continuously compressed, the secondary spring
- the spring force when compressed to the shortest time is less than G, so that when the vehicle is stationary at the horizontal position, that is, the static balance position described above, the secondary spring is compressed to the maximum extent.
- the main spring 1 and the sub spring 4 are coaxially arranged, they are not in an ordinary series operation, and the main spring 1 and the sub spring 4 are separated from each other by the sub spring tray 2 and the main spring tray 3, thereby Under the different functions, the main spring 1 assumes the function of the suspension being compressed and restored to the equilibrium position, and the secondary spring 4 assumes the function that the suspension is extended and restored to the equilibrium position, and the load they undertake is different, and the working range is also different. At the same time, there is a high rigidity interval in these two intervals. When the impact of the suspension does not exceed the set range, the stroke of the suspension is constant, the main spring cannot be compressed, and the secondary spring cannot be extended.
- the function of the suspension structure is embodied, that is, when the suspension stroke is suspended, the main spring is mainly completed, and when suspended in the extension stroke, the specific parameters are mainly provided by the secondary spring to be set as follows.
- the load that is suspended when the vehicle is balanced at a horizontal level is G
- the pre-pressure F of the main spring is greater than the load G of the suspension when the vehicle is at rest.
- the actual design value is F ⁇ 1.1G
- the sub-spring is compressed to the shortest stroke position.
- the maximum elastic force f is less than the load G of the suspension when the vehicle is at rest.
- the balance will be automatically balanced because the vehicle is within a certain range.
- the main spring cannot be compressed, the secondary spring cannot be extended, the suspension stroke remains unchanged, and the vehicle body is flat. The balance is not destroyed, the vehicle does not have obvious turning roll, the brakes nod and the acceleration back, and the vehicle's handling performance is good.
- the suspension modification of the ordinary vehicle is carried out, and the automatic balance of the vehicle body is realized under most road conditions, and the handling and comfort of the vehicle are improved, which proves that the double spring damping assembly of the invention can Realized and effective.
- the main spring 1 employs a spiral progressive spring.
- the main spring tray 3 is an eccentric tray, and the other is the same as in the first embodiment.
- the main spring 1 employs a gas spring. Others are the same as in the first embodiment.
- the double spring damper assembly as described above the lower guiding mechanism 9 is a fixed sliding rod extending downward from the bottom of the damper 10, and the lower end of the sliding rod is threaded and locked.
- the nut 7 is connected
- the sliding block 8 is a hollow sliding sleeve which slides linearly on the sliding rod, and the auxiliary spring seat and the lower mounting are fixedly connected with the sliding sleeve.
- Others are the same as in the first embodiment.
- the double spring damper assembly as described above, the lower guiding mechanism 9 is designed as a sliding rod at the lower end of the damper cylinder, and the sliding block 8 is an outer cylinder which can be at the lower end of the damper.
- the mounting block and the lock may not be used.
- the nut is tightened, and the damper cylinder is directly inserted into the hollow structural block of the lower arm, and the secondary spring is directly connected with the hollow structural block.
- the main spring tray and the sub-spring tray adopt a single component, which is a typical design, and the upper part of the tray is also connected by a main spring, and the lower part of the tray is also The secondary springs are connected, which simplifies the components and saves space.
- the upper mounting block and the main spring seat are often designed as a single unit.
- the lower mounting block and the sliding block and the secondary spring seat are also often designed as one part, and even designed to suspend a part of the lower arm, which reduces the number of parts. And reduce manufacturing costs, and does not affect the performance of the vehicle.
- the double spring damping assembly of the present invention has a principle and structure different from that of the previous vehicle shock absorber.
- the shock absorber is designed by two springs of different rigidity installed in isolation. The springs carry different loads and mechanically achieve the automatic balancing of the body.
- the suspension with the double spring damper has good geometric deformation capability on the one hand, and absorbs the impact from the road surface, effectively reducing or avoiding the vibration of the vehicle body; on the other hand, the vehicle changes in speed, direction and load.
- the utility model can well maintain the automatic balance of the vehicle body, effectively solves the contradiction between the ride comfort and the control stability of the vehicle, and exceeds the use effect of the electronic suspension of the active control on the general vehicle.
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- Fluid-Damping Devices (AREA)
Abstract
Provided is a dual-spring damper assembly, applied to a vehicle suspension, and comprising a main spring (1), an auxiliary spring (4), a main spring seat (12), an auxiliary spring seat (5), a main spring tray (3), an auxiliary spring tray (2), a damper (10), an upper piston rod (11), a lower guiding mechanism (9), a sliding block (8), an upper installation block (13), a lower installation block (6) and a locking nut (7), wherein the main spring tray (3) and the auxiliary spring tray (2) are fixedly connected to an outer cylinder of the damper (10), the upper installation block (13) and the main spring seat (12) are connected to the upper piston rod (11) in a locked manner, the auxiliary spring seat (5) is fixedly connected to the sliding block (8), the main spring (1) is fixed between the main spring seat (12) and the main spring tray (3) in a pre-compression manner, and the auxiliary spring (4) is fixed between the auxiliary spring seat (5) and the auxiliary spring tray (2) in a pre-compression manner.
Description
本发明涉及车辆的悬挂装置技术领域,属于一种双弹簧减震器总成。The invention relates to the technical field of suspension devices for vehicles, and belongs to a double spring shock absorber assembly.
普通的车辆在正常的行驶过程中,都会因为速度和方向的变化导致车身的不平衡,同时路面不平整也会通过车轮和悬挂对车身产生冲击,一般车辆在设计和制造过程中都安装有弹簧以减缓来自于车轮的冲击,以提高舒适性,但是弹簧本身的弹性又会造成车体或车身的振动,因此大部分车辆都与弹簧并联安装有减震器以减缓车身的过度震动,以提高操控性,但是这不可避免又带来舒适性的降低。因此普通车辆的设计和制造想同时提高舒适性和操控性是很困难的。如果适时调节弹簧的硬度和阻尼的大小,可以兼顾舒适性和操控性的要求,但这需要复杂的电子系统来完成,同时这也会带来更高的制造和使用成本并增加维护保养难度。Ordinary vehicles will cause unbalanced body due to changes in speed and direction during normal driving. At the same time, uneven road surface will also impact the vehicle through wheels and suspension. Generally, vehicles are equipped with springs during design and manufacturing. In order to slow down the impact from the wheel to improve comfort, but the elasticity of the spring itself will cause vibration of the car body or the body, so most vehicles are equipped with shock absorbers in parallel with the spring to slow the excessive vibration of the car body to improve Maneuverability, but this inevitably leads to a reduction in comfort. Therefore, it is difficult to design and manufacture an ordinary vehicle to simultaneously improve comfort and handling. If the hardness and damping of the spring are adjusted in time, the comfort and handling requirements can be balanced, but this requires a complicated electronic system to complete, which also leads to higher manufacturing and use costs and increased maintenance difficulty.
与本发明最相近的公知专利是《使用结合有挠性骨架的弹簧以改善刚度曲线的车轮悬置装置》(CN97181615.8),此发明涉及的车轮悬置装置使用一个螺旋弹簧和一个保持连接挠性骨架,在正常行驶位置压缩一部分弹簧,使之保持在压缩状态,以获得两种不同的刚度曲线,其转折点位于正常行驶位置附近;压缩时,全部螺旋弹簧被压缩,而放松时,只有弹簧的未压缩部分被放松,因此,悬置装置是不对称的,放松时的刚度大于压缩时的刚度。一方面,每个骨架包括两个固定件,一个固定件与螺旋弹簧一个簧圈的全部或部分相配合,另一个固定件或者与弹簧的另一个簧圈的全部或部分相配合,或者与减振器的壳体相配合,另一方面,每个骨架包括一个纵向件,该纵向件在 压缩时可变形,在放松时不变形,与两个固定件相连接,骨架限制和压缩螺旋弹簧的至少两个簧圈。但是此发明仅限于在小范围内改变弹簧的刚度,在不需要横向稳定杆的情况下仍可以改善车辆的行驶性能,但是在同一个弹簧加设装置对其刚度的改变有限,同时没有涉及降低减振器的阻尼内容,并不能从根本上改善悬挂装置的操控和舒适性能。另一个与本发明相近的公知专利《一种双弹簧后减震器》(CN201120451519.3)该实用新型实施例公开了一种双弹簧后减震器,包括阻尼器,还包括套设于阻尼器的第一外弹簧,第一外弹簧外侧还套设有预压大于第一外弹簧的第二外弹簧;阻尼器包括缸体和活塞杆,活塞杆的外端设置有上连接头,上连接头设置有弹簧座;第一外弹簧以及第二外弹簧的上端安装于弹簧座;第一外弹簧以及第二外弹簧的下端安装于缸体。该实用新型提供的双弹簧后减震器,包括第一外弹簧和第二外弹簧,摩托负荷较轻时,有第二外弹簧起主要的承载减震作用,当摩托负荷较重时,第一外弹簧和第二外弹簧一起进行承载减震,该实用新型提供的双弹簧后减震器能够增强减震器承载负荷的能力,满足摩托车载重较大时的减震需求,这个专利中的弹簧采用两只弹簧并联,可有效增大承载力,但和一个弹簧的作用没有根本区别,用在四个悬挂的汽车上没有平衡作用。同样的还有一个公知专利《双活塞杆油气弹簧缸》(CN105179552A)本发明提出了双活塞杆油气弹簧缸,包括两个油气弹簧缸,两个油气弹簧缸背对设置构成串联结构;所述油气弹簧缸的活塞杆上有单向阀,活塞上有阻尼孔;一个油气弹簧缸内充有高压氮气,一个油气弹簧缸内充有低压氮气。采用本发明,当空载荷和低载荷时,充有低压氮气的油气弹簧缸压缩,因充有高压氮气的油气弹簧缸内充气压力高,相当于刚性体,只有充有低压氮气的油气弹簧缸一端的单向阀 和阻尼孔完成弹性体和减振器的作用,当载荷达到一定值时,充有低压氮气的油气弹簧缸的剩余缓冲行程变短,缓冲效果变差,而充有高压氮气的油气弹簧缸开始压缩,两个油气弹簧缸(相当于弹簧体)共同起作用,具有良好的缓冲行程。但这仍然是一个弹簧和减震器的简单并联,并不能真正起到自动平衡车辆的作用。A well-known patent closest to the present invention is a "wheel suspension device using a spring incorporating a flexible skeleton to improve the stiffness curve" (CN97181615.8), which relates to a wheel suspension device using a coil spring and a retention connection The flexible skeleton compresses a part of the spring in the normal driving position to keep it in a compressed state to obtain two different stiffness curves, the turning point is near the normal driving position; when compressing, all the coil springs are compressed, while relaxing, only The uncompressed portion of the spring is relaxed, so the suspension is asymmetrical and the stiffness when relaxed is greater than the stiffness when compressed. In one aspect, each of the skeletons includes two fixing members, one fixing member cooperating with all or a portion of a coil spring, and the other fixing member is matched with all or a portion of the other coil of the spring, or The housing of the vibrator cooperates. On the other hand, each of the skeletons comprises a longitudinal member which is deformable when compressed, does not deform when relaxed, is connected to the two fixing members, and the skeleton limits and compresses the coil spring. At least two coils. However, the invention is limited to changing the stiffness of the spring in a small range, and can improve the running performance of the vehicle without the need of a stabilizer bar, but the change in the stiffness of the same spring attachment device is limited, and there is no reduction involved. The damping content of the damper does not fundamentally improve the handling and comfort of the suspension. Another known patent "a double spring rear shock absorber" similar to the present invention (CN201120451519.3). The utility model embodiment discloses a double spring rear shock absorber, including a damper, and a sleeve damper a first outer spring of the first outer spring, and a second outer spring with a preload greater than the first outer spring; the damper includes a cylinder body and a piston rod, and the outer end of the piston rod is provided with an upper joint, The connector is provided with a spring seat; the upper ends of the first outer spring and the second outer spring are mounted to the spring seat; the lower ends of the first outer spring and the second outer spring are mounted to the cylinder. The utility model provides a double spring rear shock absorber, which comprises a first outer spring and a second outer spring. When the motorcycle load is light, the second outer spring plays a main role of supporting shock absorption. When the motorcycle load is heavy, the first An external spring and a second outer spring carry the shock absorption together, and the double spring rear shock absorber provided by the utility model can enhance the load carrying capacity of the shock absorber, and meet the shock absorption requirement when the motorcycle load is large, in this patent The spring is connected in parallel with two springs, which can effectively increase the bearing capacity, but there is no fundamental difference between the function of a spring and the use of four suspension cars. Similarly, there is a well-known patent "Double Piston Rod Oil and Gas Spring Cylinder" (CN105179552A). The present invention proposes a double piston rod oil and gas spring cylinder, comprising two oil and gas spring cylinders, and two oil and gas spring cylinders are disposed opposite each other to form a series structure; The piston rod of the oil and gas spring cylinder has a one-way valve, and the piston has a orifice; the oil and gas spring cylinder is filled with high-pressure nitrogen gas, and the oil-gas spring cylinder is filled with low-pressure nitrogen gas. According to the invention, when the air load and the low load are used, the oil and gas spring cylinder filled with the low pressure nitrogen gas is compressed, and the gas spring spring filled with the high pressure nitrogen gas has a high inflation pressure, which is equivalent to a rigid body, and only one end of the oil and gas spring cylinder filled with the low pressure nitrogen gas The check valve and the damper hole complete the action of the elastic body and the damper. When the load reaches a certain value, the residual buffer stroke of the oil-air spring cylinder filled with the low-pressure nitrogen gas becomes shorter, the buffering effect is deteriorated, and the high-pressure nitrogen gas is charged. The oil and gas spring cylinder begins to compress, and the two oil and gas spring cylinders (equivalent to the spring body) work together to have a good cushioning stroke. But this is still a simple parallel connection of springs and shock absorbers, and does not really play the role of automatically balancing the vehicle.
发明内容Summary of the invention
本发明的主要目的是提供一种双弹簧减震器总成,应用于车辆悬挂中,当车辆正常行驶以及在安全范围内加减速或转弯过程中,这种双弹簧减震器总成可以通过两个弹簧的组合作用有效降低车身的侧倾、俯仰、横摆,使来自于地面的冲击或车体产生的不平衡能被悬挂系统有效的吸收,最大限度保持车轮对地面的附着力,以充分发挥车轮的驱动制动作用,使车辆在高速行驶和转弯时的稳定性大大提高。此外车辆的载重量发生变化时,车辆始终能保持固定的车身高度,悬挂的几何关系也可以确保不变,从而使车体与路面或轨道平面始终保持所要求的平行状态,达到或超过目前普遍的主动式悬挂的使用效能。SUMMARY OF THE INVENTION A primary object of the present invention is to provide a dual spring damper assembly for use in a vehicle suspension that can be passed during normal vehicle travel and during acceleration, deceleration or cornering within a safe range. The combination of the two springs effectively reduces the roll, pitch and yaw of the body, so that the impact from the ground or the imbalance generated by the car body can be effectively absorbed by the suspension system to maximize the adhesion of the wheel to the ground. Give full play to the driving and braking effect of the wheel, so that the stability of the vehicle at high speed and turning is greatly improved. In addition, when the load of the vehicle changes, the vehicle can always maintain a fixed height of the vehicle body, and the geometric relationship of the suspension can be ensured, so that the vehicle body and the road surface or the track plane are always maintained in the required parallel state, reaching or exceeding the current universal The effectiveness of the active suspension.
一般车辆具备四个或四个以上的悬挂装置,本发明通过这种双弹簧减震器总成的设计,虽然一个悬挂的行程发生变化了,但通过车身传导对其他悬挂造成的车身干扰很小,其他悬挂的行程依旧保持不变,根据三点确定一个平面原理,车身的平衡可以继续保持。In general, the vehicle has four or more suspension devices. The design of the double spring damper assembly of the present invention, although the travel of one suspension changes, the body interference caused by other body suspensions is small through the body conduction. The travel of other suspensions remains unchanged. The plane principle is determined according to three points, and the balance of the vehicle body can be maintained.
我们知道,因为路面或轨道自然不平整是随机的,所形成的冲击很少对一个以上的车轮同时发生,人工的减速装置有可能会造成两个车轮同时受到冲击,但这个不经常发生,因此在大部分情况下,当车轮的干扰在一定范围内 时,车身能够保持三个以上的悬挂行程不发生变化,大部分时间也能够自动保持车身的平衡。We know that because the road surface or the track is naturally uneven, the impact is rarely caused by more than one wheel at the same time. The manual deceleration device may cause the two wheels to be impacted at the same time, but this does not happen often, so In most cases, when the wheel's interference is within a certain range, the body can keep more than three suspension strokes unchanged, and most of the time can automatically maintain the balance of the body.
上述目的的实现是通过在悬挂系统中安装双弹簧减震总成来实现的,这种悬挂的负荷在主弹簧的预压力F和副弹簧的最大压缩力f之间变化时,悬挂的行程并不会发生变化,这可以有效避免车身的平衡发生不必要的变化而影响操控性,当其中一个悬挂的行程因车轮干扰发生变化时,这个悬挂的行程变化会对其他三个悬挂产生一个干扰力,这个干扰力通过车身对其它三个悬挂的影响如果不超过主弹簧预压力F和副弹簧的最大压缩力f的范围时,那么这三个悬挂的行程同样也不发生变化,从而使整个车身可以依旧保持平衡,此时车辆的舒适性表现良好。在双弹簧减震器总成的设计和制造过程可以通过主弹簧在最大行程时的预压力F和副弹簧的最小行程产生的弹力f的参数进行优化设计,我们在设计时,如果主弹簧预压力大于悬挂的平衡负载,副弹簧的最大压缩力小于平衡负载,车身干扰不足以导致悬挂的行程发生变化,因此可以降低减震器的压缩阻尼,同时很小的压缩阻尼降低了对悬挂的冲击,也降低了对其他悬挂的车身干扰,对提高舒适性有至关重要的作用。The above object is achieved by installing a double spring damping assembly in the suspension system, the suspension load is varied between the preload pressure F of the main spring and the maximum compression force f of the secondary spring. There will be no change, which can effectively avoid unnecessary changes in the balance of the car body and affect the handling. When one of the suspension strokes changes due to wheel interference, the change of the stroke of the suspension will cause a disturbance to the other three suspensions. If the interference force affects the other three suspensions by the vehicle body, if it does not exceed the range of the main spring pre-pressure F and the maximum compression force f of the sub-spring, then the strokes of the three suspensions also do not change, thereby making the entire body It can still be balanced, and the comfort of the vehicle is good. The design and manufacturing process of the double spring damper assembly can be optimized by the parameters of the spring force f generated by the main spring at the maximum stroke and the minimum stroke of the secondary spring. When designing, if the main spring is pre-designed The pressure is greater than the balanced load of the suspension. The maximum compression force of the secondary spring is less than the balance load. The body interference is not enough to cause the suspension stroke to change, so the compression damping of the shock absorber can be reduced, and the small compression damping reduces the impact on the suspension. It also reduces the interference on the body of other suspensions and plays a vital role in improving comfort.
通过优化参数设计,车辆在一般的行驶情况下,可以让车身自动的保持平衡,使车辆具备良好的操控性和舒适性,在特殊情况下,如果受到冲击的悬挂产生的干扰力超过其他三个悬挂主弹簧的预压力F和副弹簧最大压缩力f的范围时,这三个悬挂的行程会发生相应变化,但因为有预压力的存在,这三个悬挂装置的行程很快会恢复到车身的平衡位置,使车辆的操控性也会很快恢复到最佳状态,因此装备了这种双弹簧减震器总成的悬挂就可以同时提高车辆的操控性和舒适性,这在以前的设计和产品中是从没公开过的技术,这 种悬挂依靠双弹簧减震器总成的作用,能够有效过滤掉大部分冲击作用,减少了车体的振动,并可有效降低悬挂的成本。By optimizing the parameter design, the vehicle can automatically balance the vehicle under normal driving conditions, so that the vehicle has good handling and comfort. In special cases, if the impact suspension is more than the other three When the pre-pressure F of the main spring and the maximum compression force f of the sub-spring are suspended, the strokes of the three suspensions will change accordingly, but due to the presence of the pre-pressure, the strokes of the three suspensions will quickly return to the body. The balance position makes the vehicle's handling quickly return to its optimum state, so the suspension equipped with this double spring damper assembly can simultaneously improve the handling and comfort of the vehicle, which was previously designed. And the product is a technology that has never been disclosed. This suspension relies on the action of the double spring damper assembly, which can effectively filter out most of the impact, reduce the vibration of the car body, and effectively reduce the cost of the suspension.
本发明是这样实现的:The present invention is implemented as follows:
一种的双弹簧减震器总成,安装于车辆悬挂上,它包括主弹簧、副弹簧、主弹簧座、副弹簧座、主弹簧托盘、副弹簧托盘、减震器、上活塞杆、下导向机构、滑动块、上安装块、下安装块和锁紧螺母,所述的主弹簧托盘、副弹簧托盘与减震器的筒体固定连接,上安装块和主弹簧座与上活塞杆锁紧连接,副弹簧座与下导向机构上的滑动块锁紧连接,主弹簧预压固定在主弹簧座和主弹簧托盘之间,副弹簧预压固定在副弹簧座与副弹簧托盘之间,上活塞杆上的上安装块与车架连接,下安装块与悬挂连接,主弹簧和副弹簧可以采用普通的螺旋弹簧,也可以采用偏心渐进螺旋弹簧,气弹簧和板式弹簧,改变上弹簧座,下弹簧座、上弹簧托盘和下弹簧托盘的结构就可以与不同的弹簧连接,主弹簧采用气弹簧可以满足悬挂承载力动态调整的要求,比如负荷变化较大的客车,载重车辆等,同时一些有较高舒适性和操控性要求的高级轿车和比赛车辆也需要调整和控制悬挂的承载力,而选用气弹簧的这种双弹簧减震器总成,不需要复杂的电子伺服机构就可以实现良好的舒适性和操控性要求。A double spring damper assembly mounted on a vehicle suspension, comprising a main spring, a secondary spring, a main spring seat, a secondary spring seat, a main spring tray, a secondary spring tray, a shock absorber, an upper piston rod, and a lower a guiding mechanism, a sliding block, an upper mounting block, a lower mounting block and a lock nut, the main spring tray, the secondary spring tray and the cylinder of the shock absorber are fixedly connected, the upper mounting block and the main spring seat and the upper piston rod lock Tightly connected, the auxiliary spring seat is lockedly connected with the sliding block on the lower guiding mechanism, the main spring is pre-pressed and fixed between the main spring seat and the main spring tray, and the secondary spring is pre-pressed and fixed between the auxiliary spring seat and the auxiliary spring tray. The upper mounting block on the upper piston rod is connected to the frame, the lower mounting block is connected to the suspension, the main spring and the secondary spring can be an ordinary coil spring, or an eccentric progressive coil spring, a gas spring and a plate spring can be used to change the upper spring seat. The structure of the lower spring seat, the upper spring tray and the lower spring tray can be connected with different springs, and the main spring adopts a gas spring to meet the requirements of dynamic adjustment of the suspension bearing capacity, such as load change. Passenger cars, heavy-duty vehicles, etc., while some high-class cars and racing vehicles with higher comfort and handling requirements also need to adjust and control the bearing capacity of the suspension, and the double spring shock absorber assembly of the gas spring is not used. A complex electronic servo is required to achieve good comfort and handling requirements.
设计双弹簧减震器总成时,主弹簧托盘和副弹簧托盘可以采用一个整体部件,上表面设计为主弹簧托盘,下表面设计为副弹簧托盘,两个弹簧托盘合二为一后,或者,所述的主弹簧托盘和副弹簧托盘为一体件,所述主弹簧托盘的上表面预压所述主弹簧,所述副弹簧托盘的下表面预压所述副弹簧,可以节省悬挂的空间,选用更长的弹簧,提高舒适性。When designing the double spring damper assembly, the main spring tray and the secondary spring tray can adopt an integral part, the upper surface is designed as a main spring tray, and the lower surface is designed as a secondary spring tray, and the two spring trays are combined into one, or The main spring tray and the sub-spring tray are integrated, the upper surface of the main spring tray pre-presses the main spring, and the lower surface of the sub-spring tray pre-presses the sub-spring to save space for suspension Use longer springs for added comfort.
如上所述,采用一个整体部件的主弹簧托盘和副弹簧托盘,设计成一个平底的杯形,杯形外部和返沿为主弹簧托盘,杯形内部和底部为副弹簧托盘,或者,主弹簧托盘和副弹簧托盘为杯状一体件,杯状一体件杯口外部返沿为主弹簧托盘,所述杯状一体件内底为副弹簧托盘,主弹簧和所述副弹簧的行程部分重叠,这样还可以让主弹簧和副弹簧的行程部分重叠,在有限的悬挂长度内,选用更长的弹簧,有效提升舒适性。As described above, the main spring tray and the sub-spring tray of one integral part are designed to be a flat bottom cup shape, the cup-shaped outer and returning edges are main spring trays, the cup-shaped inner and bottom portions are sub-spring trays, or the main spring The tray and the auxiliary spring tray are a cup-shaped integrated piece, and the outer edge of the cup-shaped integral part is a main spring tray, and the inner part of the cup-shaped integral part is a sub-spring tray, and the strokes of the main spring and the auxiliary spring partially overlap. This also allows the strokes of the main spring and the secondary spring to partially overlap, and a longer spring is used for a limited suspension length to enhance comfort.
同样的,有时需要调节主弹簧和副弹簧的承载力,减震器的外筒与主弹簧托盘和副弹簧托盘采用螺纹连接,主弹簧托盘,副弹簧托盘可以在减震器外筒上轴向调节,并用螺母锁紧,或者,螺母锁紧所述主弹簧托盘和所述副弹簧托盘。Similarly, it is sometimes necessary to adjust the bearing capacity of the main spring and the secondary spring. The outer cylinder of the shock absorber is screwed with the main spring tray and the secondary spring tray. The main spring tray and the secondary spring tray can be axially on the outer cylinder of the shock absorber. Adjust and lock with a nut, or a nut to lock the main spring tray and the secondary spring tray.
这样可以按照需要调节弹簧的软硬,调节悬挂的承载力,调节车身高度,满足众多操控性和舒适性个性化的需求。In this way, the softness and hardness of the spring can be adjusted as needed, the bearing capacity of the suspension can be adjusted, and the height of the vehicle body can be adjusted to meet the individualized demands of many handling and comfort.
这种双弹簧减震器总成为满足操控性的要求,在主弹簧的参数选择上,要求其安装后在减震器上最大行程时的预压力F大于车辆平衡静止时悬挂所承受的载荷G,实际设计值F≧1.1G,副弹簧在最短行程位置时的最大弹力f小于车辆平衡静止时悬挂所承受的载荷G,实际设计值f≦0.9G。当然针对不同的车辆,主弹簧的参数设计值会有不同,运动性能要求高和重心很高的双层客运车辆或者载荷变化较大的货运车辆,预压力F可能会超过1.5倍的载荷G,副弹簧的设计值要选择最大弹力值f小于0.8倍的载荷G。This kind of double spring damper always meets the requirements of maneuverability. In the parameter selection of the main spring, the preload pressure F at the maximum stroke on the damper after installation is required to be greater than the load G of the suspension when the vehicle is at rest. The actual design value is F≧1.1G. The maximum spring force f of the secondary spring at the shortest stroke position is less than the load G of the suspension when the vehicle balance is stationary. The actual design value is f≦0.9G. Of course, for different vehicles, the design values of the main spring parameters will be different, the double-layer passenger vehicles with high motion performance and high center of gravity or the freight vehicles with large load changes, the pre-pressure F may exceed 1.5 times the load G, The design value of the secondary spring is to select the load G whose maximum elastic force value f is less than 0.8 times.
同时这种双弹簧减震器总成为满足舒适性的要求,还要求减震器的上活塞杆回弹时的相对阻尼系数设定值大于0.3,主活塞杆压缩时的相对阻尼系数的设定值小于0.1。At the same time, the double spring damper always meets the requirements of comfort. It also requires that the relative damping coefficient of the upper piston rod of the damper rebounds when the set value is greater than 0.3, and the relative damping coefficient of the main piston rod is set. The value is less than 0.1.
设计双弹簧减震器总成时候,将所述下导向机构设计为倒装的减震器,倒装的减震器为第二减震器,与上面的减震器共用底部,同轴布置,滑动块是倒装减震器下端伸出的可轴向直线运动的下活塞杆,副弹簧座和下安装块与下活塞杆固定连接,并用锁紧螺母锁紧,锁紧螺母锁紧所述副弹簧座,根据需要,滑动杆也可以设计一定的阻尼,以满足特殊车辆在特殊情况中的应用。When designing the double spring shock absorber assembly, the lower guiding mechanism is designed as a flip-chip shock absorber, and the inverted shock absorber is a second shock absorber, sharing the bottom with the upper shock absorber, coaxially arranged The sliding block is an axially movable lower piston rod extending from the lower end of the flip-chip shock absorber. The auxiliary spring seat and the lower mounting block are fixedly connected with the lower piston rod, and are locked by a lock nut, and the lock nut is locked. The secondary spring seat can be designed with a certain damping as needed to meet the special vehicle application in special situations.
有些悬挂减震器筒体的长度受悬挂空间的限制,下活塞杆不能完成筒内滑动,可以在减震筒的下部固定连接一个滑动杆,滑动杆上端固定连接在减震器底部,滑动杆上配置有可直线运动的空心滑套,空心滑套与减震器筒体和锁紧螺母之间的滑动杆上滑动连接,滑动杆下端有螺纹与锁紧螺母连接,为防止滑套脱离滑动杆,副弹簧盘和下安装块与滑套固定连接,副弹簧预压后固定安装在副弹簧托盘与副弹簧座之间。The length of some suspension damper cylinders is limited by the hanging space, and the lower piston rod cannot complete the sliding inside the cylinder. A sliding rod can be fixedly connected to the lower part of the damper cylinder. The upper end of the sliding rod is fixedly connected to the bottom of the damper, and the sliding rod The utility model is provided with a linear sliding sleeve which is linearly movable, and the hollow sliding sleeve is slidably connected with the sliding rod between the damper cylinder and the lock nut, and the lower end of the sliding rod is threadedly connected with the lock nut to prevent the sliding sleeve from sliding off. The rod, the auxiliary spring disc and the lower mounting block are fixedly connected with the sliding sleeve, and the secondary spring is pre-pressed and fixedly installed between the auxiliary spring tray and the auxiliary spring seat.
对于一些悬挂空间有更多限制的情况,将减震器筒体下端外壳设计为滑杆式的导向机构,滑动块是一个可以在减震器筒体外壳上直线滑动的空心滑套,副弹簧盘与滑套固定连接,通过下安装块与悬挂下支臂连接在一起。For some cases where there are more restrictions on the hanging space, the lower end casing of the damper cylinder is designed as a sliding rod type guiding mechanism, and the sliding block is a hollow sliding sleeve which can slide linearly on the damper cylinder housing, the secondary spring The disc is fixedly connected to the sliding sleeve and connected to the lower arm by a lower mounting block.
如果所述的副弹簧采用板式弹簧时,可以采用下导向机构和滑动块分开布置设计,滑动块与板式弹簧中部的车轴固定装置连接,导向机构与下端固主弹簧托盘下端固定连接,滑动块与导向机构在板式弹簧被压缩后接触,这种结构还可以采用导向机构与板式弹簧连接,滑动块与主弹簧托盘固定连接,实际选择可以根据设计需要,主要应用于设计所有悬挂为板式弹簧的货运车辆或者仅有后悬挂采用板式弹簧的越野以及客货车辆。If the secondary spring adopts a plate spring, the lower guiding mechanism and the sliding block may be separately arranged, the sliding block is connected with the axle fixing device in the middle of the leaf spring, and the guiding mechanism is fixedly connected with the lower end of the lower fixed solid spring tray, and the sliding block is The guiding mechanism is contacted after the leaf spring is compressed. This structure can also be connected with the plate spring by a guiding mechanism. The sliding block is fixedly connected with the main spring tray. The actual selection can be applied to all the shipping of the hanging plate spring according to the design requirements. Vehicles or off-road vehicles with only rear suspension and plate springs, as well as passenger and cargo vehicles.
本发明有益效果是:通过双弹簧减震器组合作用,使车辆悬挂具备了三个不同的工作刚度,主弹簧工作在一个高刚度区间,主要应付来自于路面的对 悬挂的向上冲击,此时悬挂处于压缩状态,副弹簧不能被继续压缩,只有主弹簧在低阻尼状态下被压缩,在高阻尼状态下恢复到预压位置,因为低阻尼时的冲击对车身的影响很小,可以保持车辆的舒适性,在高阻尼状态下恢复,可以消除振动而不影响舒适性。副弹簧工作在一个低刚度区间,主要应付来自于路面的对悬挂的向下冲击,此时悬挂处于伸张状态,因为预压力的存在,主弹簧不能继续伸长,只有副弹簧处于回弹状态,同样因为副弹簧的阻尼很小或者没有,所以对悬挂的冲击很小,可以保持车辆的舒适性。除了以上主弹簧工作的高刚度区间和副弹簧工作的低刚度区间,还存在一个主弹簧和副弹簧都不工作的超高刚度区间,在这个超高刚度区间内,虽然悬挂的受力在一定范围内变化,但是悬挂的行程不会发生变化,从而可以自动保持车辆的平衡,并且没有滞后,实现了超过主动式悬挂的性能要求,应付来自于车身对悬挂的干扰。The utility model has the beneficial effects that: by the combination of the double spring dampers, the vehicle suspension has three different working stiffnesses, and the main spring works in a high stiffness interval, mainly dealing with the upward impact on the suspension from the road surface. The suspension is in a compressed state, the secondary spring cannot be continuously compressed, only the main spring is compressed in a low damping state, and returns to the preload position in a high damping state, because the impact of the low damping on the vehicle body is small, and the vehicle can be maintained. The comfort, restored in a highly damped state, eliminates vibration without compromising comfort. The secondary spring works in a low stiffness interval, mainly dealing with the downward impact on the suspension from the road surface. At this time, the suspension is in the extended state. Because of the pre-pressure, the main spring cannot continue to extend, and only the secondary spring is in the rebound state. Also because the secondary spring has little or no damping, the impact on the suspension is small and the comfort of the vehicle can be maintained. In addition to the high stiffness interval in which the main spring works and the low stiffness interval in which the secondary spring works, there is also an ultra-high stiffness interval in which the main spring and the secondary spring do not work. In this ultra-high stiffness interval, although the suspension is in a certain force. The range varies, but the travel of the suspension does not change, so that the balance of the vehicle can be automatically maintained, and there is no lag, which exceeds the performance requirements of the active suspension to cope with the interference from the vehicle body to the suspension.
配置这种双弹簧减震器总成的悬挂装置适合于大部分的公路和轨道车辆,对于负荷变化很小的客运车辆尤其适用,不仅降低制造成本,还同时提升了操控性及舒适性。Suspension devices equipped with this dual spring damper assembly are suitable for most road and rail vehicles and are particularly suitable for passenger vehicles with minimal load changes, not only reducing manufacturing costs, but also improving handling and comfort.
图1是本发明实施例1中的悬挂空载时的双弹簧减震器总成示意图。主弹簧和副弹簧均采用普通的螺旋弹簧,此时悬挂的负荷较小,图中是主弹簧处于最大行程时的预压状态,副弹簧处于最大行程状态,主弹簧和副弹簧没有继续被压缩,保持在预压状态。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view showing the assembly of a double spring damper when the suspension is idling in the first embodiment of the present invention. Both the main spring and the secondary spring adopt a common coil spring. At this time, the load of the suspension is small. In the figure, the main spring is in the preload state at the maximum stroke, the secondary spring is in the maximum stroke state, and the main spring and the secondary spring are not continuously compressed. , kept in the pre-pressed state.
图2是本发明实施例1中的悬挂处于平衡负载时的双弹簧减震器总成示意图。此时悬挂的负荷为平衡静止时的负荷G,主弹簧处于最大行程时的预压 状态,副弹簧被压缩到最短。Fig. 2 is a schematic view showing the assembly of the double spring damper when the suspension is in a balanced load in the embodiment 1 of the present invention. The load suspended at this time is the load G at the time of balance rest, the main spring is in the preload state at the maximum stroke, and the sub spring is compressed to the shortest.
图3是本发明实施例2中的悬挂空载时的双弹簧减震器总成示意图,主弹簧(1)采用偏心渐进螺旋弹簧,副弹簧(4)采用普通螺旋弹簧。3 is a schematic view of the double spring damper assembly when the idling is suspended in the second embodiment of the present invention, the main spring (1) adopts an eccentric progressive coil spring, and the auxiliary spring (4) adopts a common coil spring.
图4是本发明实施例2中的悬挂处于平衡负载时的双弹簧减震器总成示意图。4 is a schematic view of a double spring damper assembly when the suspension is in a balanced load in Embodiment 2 of the present invention.
图5是本发明实施例3中的悬挂空载时的双弹簧减震器总成示意图,主弹簧(1)采用充气弹簧,副弹簧(4)采用普通螺旋弹簧。Fig. 5 is a schematic view showing the assembly of the double spring damper when the idling is idling in the third embodiment of the present invention, the main spring (1) adopts a gas spring, and the auxiliary spring (4) adopts a common coil spring.
图6是本发明实施例3中的悬挂处于平衡负载时的双弹簧减震器总成示意图。Fig. 6 is a schematic view showing the double spring damper assembly when the suspension is in a balanced load in the third embodiment of the present invention.
图7是本发明实施例4中的悬挂空载时的双弹簧减震器总成示意图,双弹簧减震器总成下导向机构(9)是底部伸出的滑动杆,滑动块(8)是套在滑动杆上的空心滑套,此图是空心滑套处于滑杆最末端。Figure 7 is a schematic view of the double spring damper assembly when the idling is unloaded in Embodiment 4 of the present invention, the lower spring damper assembly lower guiding mechanism (9) is a sliding rod protruding from the bottom, and the sliding block (8) It is a hollow sliding sleeve that is placed on the sliding rod. This figure shows that the hollow sliding sleeve is at the very end of the sliding rod.
图8是本发明实施例4中的悬挂处于平衡负载时的双弹簧减震器总成位置示意图。Figure 8 is a schematic view showing the position of the double spring damper assembly when the suspension is in a balanced load in the fourth embodiment of the present invention.
图9是本发明实施例5中的悬挂空载时的双弹簧减震器总成示意图,双弹簧减震器的外筒体的下部外壳做为下导向机构(9)的滑杆,滑动块(8)是套装在减震器外部的滑套,此时候滑套处于滑杆最末端。Figure 9 is a schematic view showing the assembly of the double spring damper when the idling is idling in the fifth embodiment of the present invention, the lower casing of the outer cylinder of the double spring damper is used as the sliding rod of the lower guiding mechanism (9), and the sliding block (8) is a sliding sleeve that is placed outside the shock absorber. At this time, the sliding sleeve is at the extreme end of the sliding rod.
图10是本发明实施例5中的悬挂处于平衡负载时的双弹簧减震器总成位置示意图。Figure 10 is a schematic view showing the position of the double spring damper assembly when the suspension is in a balanced load in Embodiment 5 of the present invention.
图11是本发明实施例6中的悬挂空载时的双弹簧减震器总成示意图,此时双弹簧减震器总成的下导向机构(9)和滑块(8)分开布置,下导向机构(9)与主弹簧托盘(3)连接,滑块(8)与板簧车轴(14)的固定装置(15)固定连接。Figure 11 is a schematic view of the double spring damper assembly when the idling is idling in the sixth embodiment of the present invention, in which the lower guiding mechanism (9) and the slider (8) of the double spring damper assembly are arranged separately, The guiding mechanism (9) is connected to the main spring tray (3), and the slider (8) is fixedly connected to the fixing device (15) of the leaf spring axle (14).
图12是本发明实施例6中的悬挂处于平衡负载时的双弹簧减震器总成位置示意图。Figure 12 is a schematic view showing the position of the double spring damper assembly when the suspension is in a balanced load in the sixth embodiment of the present invention.
参见图1、图2,实施例1中,图中主弹簧1,副弹簧托盘2,主弹簧托盘3,副弹簧4,副弹簧座5,下安装块6,锁紧螺母7,滑动块8,下导向机构9,减震器10,上活塞杆11,主弹簧座12,上安装块13,车轴14,车轴固定装置15。Referring to FIG. 1 and FIG. 2, in the first embodiment, the main spring 1 , the sub spring tray 2 , the main spring tray 3 , the auxiliary spring 4 , the auxiliary spring seat 5 , the lower mounting block 6 , the lock nut 7 , and the sliding block 8 are illustrated. Lower guide mechanism 9, damper 10, upper piston rod 11, main spring seat 12, upper mounting block 13, axle 14, axle fixing device 15.
在实施例1中,主弹簧1预压在主弹簧座12和主弹簧托盘3之间,副弹簧4安装于副弹簧座5和副弹簧托盘2之间,主弹簧托盘3和副弹簧托盘2固定在减震器10上,并采用螺纹连接,托盘可以在一定高度范围内上下调整,下导向机构9为一个倒装的减震器的筒体,滑动块8为下活塞杆,在下导向机构9内上下滑动,上安装块13和主弹簧座12由锁紧螺母7固定在上活塞杆11上端,下安装块6和副弹簧座5用锁紧螺母7紧固在滑动块8的下活塞杆下端。In the first embodiment, the main spring 1 is preliminarily pressed between the main spring seat 12 and the main spring tray 3, and the sub spring 4 is mounted between the sub spring seat 5 and the sub spring tray 2, the main spring tray 3 and the sub spring tray 2 Fixed on the shock absorber 10 and screwed, the tray can be adjusted up and down within a certain height range, the lower guiding mechanism 9 is a cylinder of a flip-chip shock absorber, the sliding block 8 is a lower piston rod, and the lower guiding mechanism 9 is slid up and down, the upper mounting block 13 and the main spring seat 12 are fixed to the upper end of the upper piston rod 11 by a lock nut 7, and the lower mounting block 6 and the secondary spring seat 5 are fastened to the lower piston of the sliding block 8 with a lock nut 7. The lower end of the rod.
图1是本发明实施例1中的悬挂空载时的双弹簧减震器总成示意图。此时悬挂的负荷较小,主弹簧和副弹簧均采用普通的螺旋弹簧,图中是主弹簧处于最大行程时的预压状态,副弹簧处于最大行程状态,主弹簧和副弹簧均为安装于悬挂之前的状态,悬挂没有负荷时也是这个状态。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view showing the assembly of a double spring damper when the suspension is idling in the first embodiment of the present invention. At this time, the load of the suspension is small, and the main spring and the secondary spring are both ordinary coil springs. In the figure, the main spring is in the preload state at the maximum stroke, the secondary spring is in the maximum stroke state, and the main spring and the secondary spring are both mounted. This state is also the state before the suspension, when there is no load.
图2是本发明实施例1中的悬挂处于平衡负载时的双弹簧减震器总成示意图。此时悬挂的负荷为平衡静止时的负荷G,主弹簧处于最大行程时的预压状态,因为主弹簧的预压力F大于悬挂平衡静止时的负荷G,因而主弹簧没有被继续压缩,副弹簧被压缩到最短时的弹力小于G,因此车辆静止在水平 面位置时,也就是上述中的静止平衡位置时,副弹簧被最大程度压缩。Fig. 2 is a schematic view showing the assembly of the double spring damper when the suspension is in a balanced load in the embodiment 1 of the present invention. At this time, the load to be suspended is the load G at the time of balance and the main spring is in the preload state at the maximum stroke, because the preload pressure F of the main spring is larger than the load G when the suspension balance is stationary, and the main spring is not continuously compressed, the secondary spring The spring force when compressed to the shortest time is less than G, so that when the vehicle is stationary at the horizontal position, that is, the static balance position described above, the secondary spring is compressed to the maximum extent.
在车辆的行驶过程中,如果悬挂受到向上的冲击,那么主弹簧会被压缩。副弹簧保持图2所示状态。During the running of the vehicle, if the suspension is subjected to an upward impact, the main spring is compressed. The secondary spring maintains the state shown in FIG.
在本实施例中,主弹簧1和副弹簧4虽然同轴布置,但不是普通的串联工作,主弹簧1和副弹簧4被合二为一的副弹簧托盘2和主弹簧托盘3隔离,从而承担了不同的功能,主弹簧1承担悬挂被压缩并恢复到平衡位置的功能,副弹簧4承担悬挂被伸长并恢复到平衡位置的功能,他们所承担负荷不一样,工作区间也不一样。同时,在这两个区间还存在一个高刚性区间,就是悬挂受到的冲击不超过设定范围时,悬挂的行程是不变的,主弹簧不能被压缩,副弹簧不能伸长。In the present embodiment, although the main spring 1 and the sub spring 4 are coaxially arranged, they are not in an ordinary series operation, and the main spring 1 and the sub spring 4 are separated from each other by the sub spring tray 2 and the main spring tray 3, thereby Under the different functions, the main spring 1 assumes the function of the suspension being compressed and restored to the equilibrium position, and the secondary spring 4 assumes the function that the suspension is extended and restored to the equilibrium position, and the load they undertake is different, and the working range is also different. At the same time, there is a high rigidity interval in these two intervals. When the impact of the suspension does not exceed the set range, the stroke of the suspension is constant, the main spring cannot be compressed, and the secondary spring cannot be extended.
本实施例中,对这种悬挂结构的功能进行具体化,就是悬挂在压缩行程时,主要由主弹簧完成,悬挂在伸长行程时,主要由副弹簧提供完成具体参数进行如下设定,我们以车辆在水平面上平衡静止时悬挂的负荷为G,主弹簧的预压力F大于车辆平衡静止时悬挂所承受的载荷G,实际设计值为F≧1.1G,副弹簧压缩到最短行程位置时的最大弹力f小于车辆平衡静止时悬挂所承受的载荷G,实际设计值为f≦0.9G,实际设计时我们例如取F=1.2G,f=0.8G,假设车辆的负载低于1.2G,悬挂的负载也会低于1.2G,副弹簧的全部压缩时的弹力f=0.8G,此时四个悬挂支撑的车身在静止和一定范围内运动时就会自动保持平衡,因为车辆在一定范围内的方向和速度变化时,车身对悬挂的压力在0.8G~1.2G范围内变化时,主弹簧不能被压缩,副弹簧不能伸长,悬挂的行程保持不变,车身平衡没有被破坏,车辆不会出现明显的转弯侧倾,刹车点头和加速后仰现象,车辆的操控性能表现为良好。如果单个悬挂通过车 轮受到冲击,这个悬挂的受力虽然超过0.8G~1.2G的范围,这个悬挂的行程会发生变化,但是对其他三个悬挂的干扰并没有超过设定的1.2G~0.8G的范围,其他三个悬挂的行程也不会发生变化,车身依然保持平衡,这样虽然单个悬挂因冲击发生行程变化,但车身平衡并没有因此被破坏,车辆的操控性和舒适性能同时表现为良好,目前还没有同类的设计和产品正在使用或公开。In this embodiment, the function of the suspension structure is embodied, that is, when the suspension stroke is suspended, the main spring is mainly completed, and when suspended in the extension stroke, the specific parameters are mainly provided by the secondary spring to be set as follows. The load that is suspended when the vehicle is balanced at a horizontal level is G, and the pre-pressure F of the main spring is greater than the load G of the suspension when the vehicle is at rest. The actual design value is F≧1.1G, and the sub-spring is compressed to the shortest stroke position. The maximum elastic force f is less than the load G of the suspension when the vehicle is at rest. The actual design value is f≦0.9G. In actual design, we take F=1.2G, f=0.8G, for example, the load of the vehicle is lower than 1.2G. The load will also be lower than 1.2G, and the spring force of the secondary spring will be f=0.8G. When the four suspension supports are moving in a static range and within a certain range, the balance will be automatically balanced because the vehicle is within a certain range. When the direction and speed change, when the pressure of the vehicle body changes from 0.8G to 1.2G, the main spring cannot be compressed, the secondary spring cannot be extended, the suspension stroke remains unchanged, and the vehicle body is flat. The balance is not destroyed, the vehicle does not have obvious turning roll, the brakes nod and the acceleration back, and the vehicle's handling performance is good. If a single suspension is impacted by the wheel, the force of the suspension exceeds the range of 0.8G to 1.2G, and the stroke of the suspension changes, but the interference to the other three suspensions does not exceed the set 1.2G to 0.8G. The range of the other three suspensions will not change, and the body is still balanced, so that although the single suspension changes the stroke due to the impact, the balance of the vehicle is not destroyed, and the handling and comfort of the vehicle are also good. At present, there are no similar designs and products in use or public.
按照本实施例所述参数进行了普通车辆的悬挂改装,并在大部分路况下实现了车身的自动平衡,同时提高了车辆的操控性和舒适性,证明本发明的双弹簧减震总成能够实现并且效果明显。According to the parameters of the embodiment, the suspension modification of the ordinary vehicle is carried out, and the automatic balance of the vehicle body is realized under most road conditions, and the handling and comfort of the vehicle are improved, which proves that the double spring damping assembly of the invention can Realized and effective.
参见图3、图4,实施例2中,图中主弹簧1,副弹簧4。Referring to Figures 3 and 4, in the second embodiment, the main spring 1 and the sub-spring 4 are shown.
在本实施例中,主弹簧1采用螺旋渐进弹簧。主弹簧托盘3采用偏心托盘,其它同实施例1。In the present embodiment, the main spring 1 employs a spiral progressive spring. The main spring tray 3 is an eccentric tray, and the other is the same as in the first embodiment.
参见图5、图6,实施例3中,图中主弹簧1,副弹簧4。Referring to Figures 5 and 6, in the third embodiment, the main spring 1 and the sub-spring 4 are shown.
在本实施例中,主弹簧1采用充气弹簧。其它同实施例1。In the present embodiment, the main spring 1 employs a gas spring. Others are the same as in the first embodiment.
参见图7、图8,实施例4中,图中主弹簧1,副弹簧4。Referring to Figures 7 and 8, in the fourth embodiment, the main spring 1 and the sub-spring 4 are shown.
在本实施例中,如上所述的双弹簧减震器总成,所述下导向机构9为减震器10底部向下轴向伸出一个固定的滑动杆,滑动杆下端有螺纹与锁紧螺母7连接,滑动块8是一个在滑动杆上直线滑动的空心滑套,副弹簧座和下安装与滑套固定连接。其它同实施例1。In the present embodiment, the double spring damper assembly as described above, the lower guiding mechanism 9 is a fixed sliding rod extending downward from the bottom of the damper 10, and the lower end of the sliding rod is threaded and locked. The nut 7 is connected, and the sliding block 8 is a hollow sliding sleeve which slides linearly on the sliding rod, and the auxiliary spring seat and the lower mounting are fixedly connected with the sliding sleeve. Others are the same as in the first embodiment.
参见图10、图11,实施例6中,图中主弹簧1,副弹簧4。Referring to Figures 10 and 11, in the sixth embodiment, the main spring 1 and the sub-spring 4 are shown.
在本实施例中,如上所述的双弹簧减震器总成,所述下导向机构9为减震器筒体下端设计为滑动杆,滑动块8是一个可以在减震器下端外筒体上直线滑动的空心滑套,滑杆下端有螺纹与锁紧螺母7连接,副弹簧座和下安装块 与滑套固定连接,在不需要下端固定的悬挂设计中,也可以不用安装块与锁紧螺母,而采用减震器筒体直接插入悬挂下支臂的空心结构块内,副弹簧直接与空心结构块固定连接。In this embodiment, the double spring damper assembly as described above, the lower guiding mechanism 9 is designed as a sliding rod at the lower end of the damper cylinder, and the sliding block 8 is an outer cylinder which can be at the lower end of the damper. a hollow sliding sleeve sliding upwardly, the lower end of the sliding rod is threadedly connected with the lock nut 7, and the auxiliary spring seat and the lower mounting block are fixedly connected with the sliding sleeve. In the suspension design that does not require the lower end to be fixed, the mounting block and the lock may not be used. The nut is tightened, and the damper cylinder is directly inserted into the hollow structural block of the lower arm, and the secondary spring is directly connected with the hollow structural block.
需要说明的是,本发明在实施过程中,经常会采用多部件合为一体的设计,上述主弹簧托盘和副弹簧托盘采用一个部件就是很典型的设计,托盘上部也主弹簧连接,托盘下部也副弹簧连接,这样很好的简化了部件,节省了空间。同时上安装块和主弹簧座也经常设计成一个整体部件,下安装块和滑动块以及副弹簧座也经常设计成一个部件,甚至设计成悬挂下支臂的一部分,这样更能减少部件数量,并降低制造成本,并且不影响车辆的性能。It should be noted that, in the implementation process of the present invention, a multi-part design is often adopted. The main spring tray and the sub-spring tray adopt a single component, which is a typical design, and the upper part of the tray is also connected by a main spring, and the lower part of the tray is also The secondary springs are connected, which simplifies the components and saves space. At the same time, the upper mounting block and the main spring seat are often designed as a single unit. The lower mounting block and the sliding block and the secondary spring seat are also often designed as one part, and even designed to suspend a part of the lower arm, which reduces the number of parts. And reduce manufacturing costs, and does not affect the performance of the vehicle.
总结如上说明和实施例,本发明所述的双弹簧减震总成,其原理和结构不同于以前的车辆减震器,这种减震器通过隔离安装的两个不同刚度的弹簧,设计两个弹簧承担不同的负载,用机械方法实现了车身的自动平衡。Summarizing the above description and embodiments, the double spring damping assembly of the present invention has a principle and structure different from that of the previous vehicle shock absorber. The shock absorber is designed by two springs of different rigidity installed in isolation. The springs carry different loads and mechanically achieve the automatic balancing of the body.
采用这种双弹簧减震器的悬挂一方面有很好的几何变形能力,具备吸收来自路面冲击的能力,有效减少或避免车身的振动;另一方面使车辆在速度、方向以及载重发生变化时,能够很好的保持车身的自动平衡,有效的解决了车辆乘座舒适性和操控稳定性的矛盾,超过了一般车辆上电子控制的主动悬挂的使用效果。The suspension with the double spring damper has good geometric deformation capability on the one hand, and absorbs the impact from the road surface, effectively reducing or avoiding the vibration of the vehicle body; on the other hand, the vehicle changes in speed, direction and load. The utility model can well maintain the automatic balance of the vehicle body, effectively solves the contradiction between the ride comfort and the control stability of the vehicle, and exceeds the use effect of the electronic suspension of the active control on the general vehicle.
以上所述是本发明的较佳实施例及其所运用的技术原理,对于本领域的技术人员来说,在不背离本发明的精神和范围的情况下,任何基于本发明技术方案基础上的等效变换、简单替换等显而易见的改变,均属于本发明保护范围之内。The above is a preferred embodiment of the present invention and the technical principles of the present invention, and those skilled in the art, based on the technical solutions of the present invention, without departing from the spirit and scope of the present invention. Obvious changes such as equivalent transformations, simple substitutions, and the like are all within the scope of the present invention.
Claims (20)
- 一种双弹簧减震器总成,其特征在于,它包括主弹簧(1)、副弹簧(4)、主弹簧座(12)、副弹簧座(5)、主弹簧托盘(3)、副弹簧托盘(2)、减震器(10)、上活塞杆(11)、下导向机构(9)、滑动块(8)、上安装块(13)、下安装块(6)和锁紧螺母(7),所述的主弹簧托盘(3)、副弹簧托盘(2)与减震器(10)的筒体固定连接,上安装块(13)和主弹簧座(12)与上活塞杆(11)锁紧连接,副弹簧座(5)与下导向机构(9)上的滑动块(8)固定连接,主弹簧(1)预压固定在主弹簧座(12)和主弹簧托盘(3)之间,副弹簧(4)预压固定在副弹簧座(5)与副弹簧托盘(2)之间。A double spring damper assembly, characterized in that it comprises a main spring (1), a secondary spring (4), a main spring seat (12), a secondary spring seat (5), a main spring tray (3), a pair Spring tray (2), shock absorber (10), upper piston rod (11), lower guide mechanism (9), sliding block (8), upper mounting block (13), lower mounting block (6) and lock nut (7) The main spring tray (3), the sub spring tray (2) and the cylinder of the damper (10) are fixedly connected, the upper mounting block (13) and the main spring seat (12) and the upper piston rod (11) The locking connection, the secondary spring seat (5) is fixedly connected with the sliding block (8) on the lower guiding mechanism (9), and the main spring (1) is pre-stressed and fixed to the main spring seat (12) and the main spring tray ( 3) The secondary spring (4) is pre-stressed between the secondary spring seat (5) and the secondary spring tray (2).
- 如权利要求1所述的双弹簧减震器总成,其特征在于,所述的主弹簧托盘(3)和副弹簧托盘(2)采用一个整体部件,上表面设计为主弹簧托盘,下表面设计为副弹簧托盘。A double spring damper assembly according to claim 1, wherein said main spring tray (3) and said secondary spring tray (2) are of one integral part, the upper surface being designed as a main spring tray, and the lower surface Designed as a secondary spring tray.
- 如权利要求2所述的双弹簧减震器总成,其特征在于,所述的主弹簧托盘(3)和副弹簧托盘(2)采用的整体部件,其剖面结构设计为一个平底的杯形,杯形外部和返沿为主弹簧托盘(3),杯形内部和底部为副弹簧托盘(2)。A double spring damper assembly according to claim 2, wherein said main spring tray (3) and said secondary spring tray (2) are integrally formed with a cross-sectional structure designed to have a flat bottom cup shape. The cup-shaped outer and returning edges are the main spring tray (3), and the cup-shaped inner and bottom are the secondary spring trays (2).
- 如权利要求1所述的双弹簧减震器总成,其特征在于,减震器(10)的外筒与主弹簧托盘(3)和副弹簧托盘(2)采用螺纹连接,主弹簧托盘(3),副弹簧托盘(2)在减震器的外筒轴向调节,并用螺母锁紧。The double spring damper assembly according to claim 1, wherein the outer cylinder of the damper (10) is screwed to the main spring tray (3) and the sub spring tray (2), and the main spring tray ( 3) The secondary spring tray (2) is axially adjusted in the outer cylinder of the shock absorber and locked with a nut.
- 如权利要求1所述的双弹簧减震器总成,其特征在于,选择主弹簧(1)时,要求其安装后在减震器上最大行程时的预压力F大于车辆平衡静止时悬挂所承受的载荷G,实际设计值F≧1.1G,选择副弹簧(4)时,要求其在压缩到最短时的最大弹力f小于车辆平衡静止时悬挂所承受的载荷G,实际设计值f≦0.9G。A double spring damper assembly according to claim 1, wherein when the main spring (1) is selected, the preload pressure F at the maximum stroke on the damper after installation is required to be greater than the suspension when the vehicle is at rest. The loaded load G, the actual design value F≧1.1G, when the secondary spring (4) is selected, the maximum elastic force f when the compression is shortest is required to be less than the load G of the suspension when the vehicle balance is stationary, the actual design value f≦0.9 G.
- 如权利要求1所述的双弹簧减震器总成,其特征在于,所述的上活塞杆(11)回弹时的相对阻尼系数设定值大于0.3,上活塞杆(11)压缩时的相对阻尼系数的设定值小于0.1。The double spring damper assembly according to claim 1, wherein the relative damping coefficient of the upper piston rod (11) rebounds is greater than 0.3, and the upper piston rod (11) is compressed. The set value of the relative damping coefficient is less than 0.1.
- 如权利要求1所述的双弹簧减震器总成,其特征在于,所述下导向机构(9)为倒装的减震器,与上面的减震器共用底部,同轴布置,滑动块(8)是倒装减震器下端伸出的可轴向直线运动的下活塞杆,副弹簧座和下安装块与下活塞杆固定连接,并用锁紧螺母锁紧。The double spring damper assembly according to claim 1, wherein said lower guiding mechanism (9) is a flip-chip damper, sharing a bottom with the upper damper, coaxially arranged, and sliding block (8) The lower piston rod extending axially from the lower end of the flip-chip shock absorber, the auxiliary spring seat and the lower mounting block are fixedly connected with the lower piston rod, and locked by a lock nut.
- 如权利要求1所述的双弹簧减震器总成,其特征在于,所述下导向机构(9)为减震器底部向下轴向伸出一个固定的滑动杆,滑动杆下端有螺纹与锁紧螺母(7)连接,滑动块(8)是一个在滑动杆上直线滑动的空心滑套,副弹簧座和下安装块(6)与滑套固定连接。The double spring damper assembly according to claim 1, wherein said lower guiding mechanism (9) projects a fixed sliding rod axially downward from the bottom of the damper, and the lower end of the sliding rod is threaded and The lock nut (7) is connected, and the sliding block (8) is a hollow sliding sleeve which slides linearly on the sliding rod, and the auxiliary spring seat and the lower mounting block (6) are fixedly connected with the sliding sleeve.
- 如权利要求1所述的双弹簧减震器总成,其特征在于,所述下导向机构(9)为减震器筒体下端外壳设计为滑动杆,滑动块(8)是一个在减震器下端外筒体上直线滑动的空心滑套,副弹簧座(5)与滑套固定连接。A double spring damper assembly according to claim 1, wherein said lower guiding mechanism (9) is designed as a sliding rod for the lower end of the damper cylinder, and the sliding block (8) is a shock absorbing member. The hollow sliding sleeve linearly sliding on the outer cylinder of the lower end of the device, and the auxiliary spring seat (5) is fixedly connected with the sliding sleeve.
- 如权利要求1所述的双弹簧减震器总成,其特征在于,所述副弹簧(4)采用板式弹簧时,下导向机构(9)和滑动块(8)分开布置,下导向机构与主弹簧托盘(3)固定连接,滑动块(8)与板式弹簧中部车轴(14)的固定装置(15)固定连接。A double spring damper assembly according to claim 1, wherein when said secondary spring (4) is a leaf spring, the lower guiding mechanism (9) and the sliding block (8) are arranged separately, and the lower guiding mechanism is The main spring tray (3) is fixedly connected, and the sliding block (8) is fixedly connected to the fixing device (15) of the middle plate axle (14) of the leaf spring.
- 一种双弹簧减震器总成,其特征在于,包括主弹簧(1)、副弹簧(4)、主弹簧座(12)、副弹簧座(5)、主弹簧托盘(3)、副弹簧托盘(2)、减震器(10)、上活塞杆(11)、下导向机构(9)、滑动块(8)、上安装块(13)、下安装块(6)和锁紧螺母(7),所述主弹簧托盘(3)、所述副弹簧托盘(2)与所述减震器(10) 的筒体固定连接,上安装块(13)和主弹簧座(12)与上活塞杆(11)锁紧连接,副弹簧座(5)与下导向机构(9)上的滑动块(8)固定连接,主弹簧(1)预压固定在主弹簧座(12)和主弹簧托盘(3)之间,副弹簧(4)预压固定在副弹簧座(5)与副弹簧托盘(2)之间,所述主弹簧(1)安装在减震器上最大行程时的预压力F大于车辆平衡静止时悬挂所承受的载荷G,所述副弹簧(4)在压缩到最短时的最大弹力f小于车辆平衡静止时悬挂所承受的载荷G。A double spring damper assembly characterized by comprising a main spring (1), a secondary spring (4), a main spring seat (12), a secondary spring seat (5), a main spring tray (3), a secondary spring Pallet (2), shock absorber (10), upper piston rod (11), lower guide mechanism (9), sliding block (8), upper mounting block (13), lower mounting block (6) and lock nut ( 7), the main spring tray (3), the sub-spring tray (2) is fixedly connected with the cylinder of the damper (10), the upper mounting block (13) and the main spring seat (12) and the upper The piston rod (11) is lockedly connected, the auxiliary spring seat (5) is fixedly connected with the sliding block (8) on the lower guiding mechanism (9), and the main spring (1) is pre-stressed and fixed to the main spring seat (12) and the main spring. Between the trays (3), the secondary spring (4) is pre-stressed between the secondary spring seat (5) and the secondary spring tray (2), and the primary spring (1) is mounted on the shock absorber at the maximum stroke. The pressure F is greater than the load G that the suspension is subjected to when the vehicle is at rest, and the maximum spring force f of the secondary spring (4) when compressed to a minimum is less than the load G that the suspension is subjected to when the vehicle balance is stationary.
- 如权利要求11所述的双弹簧减震器总成,其特征在于,所述的主弹簧托盘(3)和副弹簧托盘(2)为一体件,所述主弹簧托盘(3)的上表面预压所述主弹簧(1),所述副弹簧托盘(2)的下表面预压所述副弹簧(4)。A double spring damper assembly according to claim 11, wherein said main spring tray (3) and said sub spring tray (2) are integral pieces, and said upper surface of said main spring tray (3) The main spring (1) is pre-compressed, and the lower surface of the sub-spring tray (2) pre-compresses the sub-spring (4).
- 如权利要求12所述的双弹簧减震器总成,其特征在于,所述的主弹簧托盘(3)和副弹簧托盘(2)为杯状一体件,所述杯状一体件杯口外部返沿为主弹簧托盘(3),所述杯状一体件内底为所述副弹簧托盘(2),所述主弹簧(1)和所述副弹簧(4)的行程部分重叠。A dual spring damper assembly according to claim 12, wherein said main spring tray (3) and said sub-spring tray (2) are cup-shaped integral members, said cup-shaped integral member cup mouth exterior The returning edge is a main spring tray (3), and the cup-shaped one-piece inner bottom is the sub-spring tray (2), and the strokes of the main spring (1) and the sub-spring (4) partially overlap.
- 如权利要求11所述的双弹簧减震器总成,其特征在于,减震器(10)的外筒与主弹簧托盘(3)和副弹簧托盘(2)螺纹连接,主弹簧托盘(3),副弹簧托盘(2)在减震器的外筒轴向调节,螺母锁紧所述主弹簧托盘(3)和所述副弹簧托盘(2)。The double spring damper assembly according to claim 11, wherein the outer cylinder of the damper (10) is screwed to the main spring tray (3) and the sub spring tray (2), and the main spring tray (3) The secondary spring tray (2) is axially adjusted in the outer cylinder of the damper, and the nut locks the main spring tray (3) and the secondary spring tray (2).
- 如权利要求11所述的双弹簧减震器总成,其特征在于,所述主弹簧(1)安装在减震器上最大行程时的预压力F≧1.1G,所述副弹簧(4)在压缩到最短时的最大弹力f≦0.9G,G为车辆平衡静止时悬挂所承受的载荷。A double spring damper assembly according to claim 11, wherein said main spring (1) is mounted on a damper at a maximum stroke F ≧ 1.1 G, said secondary spring (4) The maximum elastic force f ≦ 0.9G when compressed to the shortest, G is the load that the suspension bears when the vehicle is at rest.
- 如权利要求11所述的双弹簧减震器总成,其特征在于,所述的上活塞杆(11)回弹时的相对阻尼系数设定值大于0.3,上活塞杆(11)压缩时的相对阻 尼系数的设定值小于0.1。The double spring damper assembly according to claim 11, wherein the relative damping coefficient of the upper piston rod (11) rebounds is greater than 0.3, and the upper piston rod (11) is compressed. The set value of the relative damping coefficient is less than 0.1.
- 如权利要求11所述的双弹簧减震器总成,其特征在于,所述下导向机构(9)包括倒装的第二减震器与所述减震器共用底部,同轴布置,滑动块(8)是第二减震器下端伸出的可轴向直线运动的下活塞杆,所述副弹簧座(5)和所述下安装块(6)与所述下活塞杆固定连接,所述锁紧螺母锁紧所述副弹簧座。A dual spring damper assembly according to claim 11 wherein said lower guide mechanism (9) includes a flip-chip second damper that shares a bottom with said damper, coaxially disposed, slid a block (8) is an axially movable lower piston rod extending from a lower end of the second damper, and the auxiliary spring seat (5) and the lower mounting block (6) are fixedly connected to the lower piston rod, The lock nut locks the secondary spring seat.
- 如权利要求11所述的双弹簧减震器总成,其特征在于,所述下导向机构(9)为减震器底部向下轴向伸出一个固定的滑动杆,滑动杆下端有螺纹与锁紧螺母(7)连接,滑动块(8)是一个在滑动杆上直线滑动的空心滑套,副弹簧座和下安装块(6)与滑套固定连接。The double spring damper assembly according to claim 11, wherein said lower guiding mechanism (9) projects a fixed sliding rod axially downward from the bottom of the damper, and the lower end of the sliding rod is threaded and The lock nut (7) is connected, and the sliding block (8) is a hollow sliding sleeve which slides linearly on the sliding rod, and the auxiliary spring seat and the lower mounting block (6) are fixedly connected with the sliding sleeve.
- 如权利要求11所述的双弹簧减震器总成,其特征在于,所述下导向机构(9)为减震器筒体下端外壳设计为滑动杆,滑动块(8)是一个在减震器下端外筒体上直线滑动的空心滑套,副弹簧座(5)与滑套固定连接。A double spring damper assembly according to claim 11, wherein said lower guiding mechanism (9) is designed as a sliding rod for the lower end of the damper cylinder, and the sliding block (8) is a shock absorbing member The hollow sliding sleeve linearly sliding on the outer cylinder of the lower end of the device, and the auxiliary spring seat (5) is fixedly connected with the sliding sleeve.
- 如权利要求11所述的双弹簧减震器总成,其特征在于,所述副弹簧(4)为板式弹簧,下导向机构(9)和滑动块(8)分开布置,下导向机构与主弹簧托盘(3)固定连接,滑动块(8)与板式弹簧中部车轴(14)的固定装置(15)固定连接。A double spring damper assembly according to claim 11, wherein said secondary spring (4) is a leaf spring, the lower guiding mechanism (9) and the sliding block (8) are arranged separately, the lower guiding mechanism and the main The spring tray (3) is fixedly connected, and the sliding block (8) is fixedly connected to the fixing device (15) of the leaf spring middle axle (14).
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WO2022084734A1 (en) * | 2020-10-24 | 2022-04-28 | Rajeev Hiremath | A system for isolating suspended loads from impact forces generated on wheel side in vehicles |
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CN107218327A (en) * | 2017-07-19 | 2017-09-29 | 席玉林 | Double-spring shock absorber assembly |
CN107671984A (en) * | 2017-11-02 | 2018-02-09 | 高峰 | A kind of concrete foaming machine with shock-absorbing function |
KR102635917B1 (en) * | 2018-08-29 | 2024-02-08 | 현대자동차주식회사 | Apparatus of adjusting vehicle height for suspension |
CN110657185B (en) * | 2019-09-29 | 2021-09-17 | 浙江三A弹簧有限公司 | Special-shaped spring with auxiliary spring layer |
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CN1603652A (en) * | 2003-10-04 | 2005-04-06 | 廖小平 | Double spring continuous vibration damper |
CN101896369A (en) * | 2007-12-14 | 2010-11-24 | 奥迪股份公司 | Spring strut arrangement for wheel suspensions of motor vehicles |
CN105313631A (en) * | 2014-07-15 | 2016-02-10 | 通用汽车环球科技运作有限责任公司 | Vehicle and a suspension assembly for a vehicle |
CN107218327A (en) * | 2017-07-19 | 2017-09-29 | 席玉林 | Double-spring shock absorber assembly |
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CA911469A (en) * | 1972-10-03 | Clifford H. Mezey | Vehicle suspension apparatus | |
CN1603652A (en) * | 2003-10-04 | 2005-04-06 | 廖小平 | Double spring continuous vibration damper |
CN101896369A (en) * | 2007-12-14 | 2010-11-24 | 奥迪股份公司 | Spring strut arrangement for wheel suspensions of motor vehicles |
CN105313631A (en) * | 2014-07-15 | 2016-02-10 | 通用汽车环球科技运作有限责任公司 | Vehicle and a suspension assembly for a vehicle |
CN107218327A (en) * | 2017-07-19 | 2017-09-29 | 席玉林 | Double-spring shock absorber assembly |
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WO2022084734A1 (en) * | 2020-10-24 | 2022-04-28 | Rajeev Hiremath | A system for isolating suspended loads from impact forces generated on wheel side in vehicles |
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