[go: up one dir, main page]
More Web Proxy on the site http://driver.im/

WO2019015109A1 - 双联油缸、横梁开合装置、横梁开合的方法及横梁开合控制系统 - Google Patents

双联油缸、横梁开合装置、横梁开合的方法及横梁开合控制系统 Download PDF

Info

Publication number
WO2019015109A1
WO2019015109A1 PCT/CN2017/103753 CN2017103753W WO2019015109A1 WO 2019015109 A1 WO2019015109 A1 WO 2019015109A1 CN 2017103753 W CN2017103753 W CN 2017103753W WO 2019015109 A1 WO2019015109 A1 WO 2019015109A1
Authority
WO
WIPO (PCT)
Prior art keywords
cylinder
opening
connecting member
closing
rod
Prior art date
Application number
PCT/CN2017/103753
Other languages
English (en)
French (fr)
Inventor
束东方
石峰
韩伯群
姜辛
Original Assignee
江苏丰东热技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201710580631.9A external-priority patent/CN107191430B/zh
Priority claimed from CN201710584504.6A external-priority patent/CN107131176B/zh
Application filed by 江苏丰东热技术有限公司 filed Critical 江苏丰东热技术有限公司
Publication of WO2019015109A1 publication Critical patent/WO2019015109A1/zh

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B15/00Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
    • F15B15/08Characterised by the construction of the motor unit
    • F15B15/14Characterised by the construction of the motor unit of the straight-cylinder type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B21/00Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass

Definitions

  • the invention relates to the field of mechanical equipment, in particular to a double cylinder, a beam opening and closing device, a beam opening and closing method and a beam opening and closing control system.
  • the opening or closing of the two beams in the beam opening and closing device is generally achieved by a double rod hydraulic cylinder. Due to limitations in materials and processing, the distance between the two-cylinder hydraulic cylinders in actual use, the distance between the two points of the two-cylinder hydraulic cylinder cannot be adjusted, and the use of the double-rod hydraulic cylinder will be limited when the length of the beam changes. .
  • the opening and closing of the beam is often encountered.
  • the workpiece is placed on two parallel chains. Due to the different size of the workpiece, it is often necessary to adjust the distance between the two chains.
  • the two chains are often connected to different beams, which requires adjusting the distance between the beams.
  • the existing beam adjusting device is usually controlled and opened by a positive and negative screw and a right angle converter. According to the investigation by the inventor, this control method is affected by factors such as the progress of the processed parts, the gear gap of the right-angle converter, the wear of the components, etc., and the synchronous control accuracy of the opening and closing device is difficult to be ensured, especially after long-term use. The control accuracy is more difficult, and even the screw is stuck and the device cannot be used normally.
  • the object of the present invention is to provide a beam opening and closing device for improving the problem that the distance between the two points of the double rod hydraulic cylinder cannot be adjusted, and is easy to control, has a long service life, and is stable in opening and closing.
  • Another object of the present invention is to provide a beam opening and closing control system which is simple in operation, easy to control, and can be used for long beams.
  • Embodiments of the present invention provide a dual cylinder including a first cylinder, a second cylinder, and a connecting pipe;
  • the first cylinder has a first rod chamber and a first rodless chamber separated from each other, the first cylinder is provided with a first liquid inlet and a first liquid outlet, the first liquid inlet and the first liquid inlet a first rod chamber is in communication, and the first liquid outlet is in communication with the first rodless chamber;
  • the second cylinder has a second rod chamber and a second rodless chamber separated from each other, the second cylinder is provided with a second liquid inlet and a second liquid outlet, the second liquid inlet and the a second rodless chamber is in communication, and the second liquid outlet is in communication with the second rod chamber;
  • the first oil cylinder is disposed opposite to the second oil cylinder, and the first liquid outlet and the second liquid inlet communicate with each other through the connecting pipe.
  • one end of the connecting tube is detachably connected to the first cylinder, and the other end of the connecting tube is detachably connected to the second cylinder.
  • the connecting tube is a rigid tube, and the connecting tube is extendable;
  • the first cylinder and the second cylinder are apart from each other when the connecting pipe is elongated; when the connecting pipe is shortened, the first cylinder and the second cylinder are close to each other.
  • the connecting pipe includes a first pipe body, a second pipe body and a locking member, the first pipe body is connected to the first oil cylinder, and the second pipe body is connected to the second oil cylinder One end of the first pipe body extends to the inside of the second pipe body, the first pipe body is in communication with the second pipe body, and the first pipe body is opposite to the second pipe body Axial movement
  • the locking member is configured to lock the first tube body and the second tube body.
  • an end of the first tube body away from the first cylinder is provided with an outwardly convex first annular protrusion, an outer diameter of the first annular protrusion and the second tube
  • the inner diameters match;
  • An end of the second pipe body remote from the second cylinder is provided with an inwardly projecting second annular protrusion, and an inner diameter of the second annular protrusion matches an outer diameter of the first pipe body .
  • the inner wall of the second pipe body is provided with a plurality of circumferentially distributed grooves, and the grooves are arranged along the axial direction of the second pipe body;
  • the outer wall of the first annular protrusion is provided with a plurality of circumferentially distributed protrusions, and the protrusions are in one-to-one correspondence with the grooves, and the outer contour of the protrusion is opposite to the inner contour of the groove Matching, the protrusion is slidably disposed in the groove.
  • Embodiments of the present invention also provide a beam opening and closing device including a first beam, a second beam, a first connecting member, a second connecting member, a third connecting member, a fourth connecting member, and the aforementioned double Coupling cylinder
  • the first beam is juxtaposed with the second beam, one end of the first connecting member is hinged with the first beam, and the other end of the first connecting member is hinged with a piston rod of the first cylinder.
  • One end of the second connecting member is hinged with the second beam, and the other end of the second connecting member is connected with the first oil a piston rod of the cylinder is hinged, one end of the third connecting member is hinged with the first beam, and the other end of the third connecting member is hinged with a piston rod of the second cylinder, one end of the fourth connecting member Hinged with the second beam, the other end of the fourth connecting member is hinged with the piston rod of the second cylinder;
  • the first cylinder and the second cylinder are capable of simultaneously pushing the first beam and the second beam away from or close to each other.
  • first connecting member, the second connecting member, the third connecting member and the fourth connecting member are both extendable and contractible.
  • the first connecting member includes a first connecting body, a double-headed screw and a second connecting body, the first connecting body is screwed to one end of the double-headed screw, and the second connecting body is screwed At the other end of the double-headed screw, the first connecting body is hinged with the first beam, and the second connecting body is hinged with a piston rod of the first cylinder.
  • Embodiments of the present invention also provide a beam opening and closing method using the beam opening and closing device mentioned above, the method comprising:
  • the first inlet port is oiled, the piston rod of the first cylinder is retracted, and the first connecting member and the second connecting member are pulled, and the oil in the first rodless chamber passes through the The first liquid outlet, the connecting tube and the second liquid inlet enter the second rodless chamber, the oil in the second rod chamber is discharged, and the piston rod of the second cylinder is extended. And pulling the third connecting member and the fourth connecting member;
  • the first connecting member, the second connecting member, the third connecting member and the fourth connecting member move synchronously and move the first beam and the second beam disposed side by side away from or close to each other.
  • Embodiments of the present invention also provide a beam opening and closing device including a first beam, a second beam, a opening and closing drive assembly, and a control assembly, the first beam and the second beam being juxtaposed, the opening
  • the driving assembly comprises a driving member, two supporting members, four joint bearings and two bidirectional connecting screws, and the two supporting members are fixedly connected to the inner side of the bottom of the first beam and the second beam, respectively.
  • One end of the two-way connecting screw is hinged to the two support members through the joint bearing, and the other ends of the two bidirectional connecting screws are hinged to the driving member through the joint bearing, and the control component is connected
  • the driving member is configured to control the driving member to drive the two bidirectional connecting screws to pull or push the first beam and the second beam.
  • the number of the opening and closing drive components is plural, and the plurality of the opening and closing drive components are evenly disposed on the first beam and the first along the extending direction of the first beam and the second beam. Between the second beams, and the driving members of the two adjacent opening and closing drive assemblies are opposite or opposite to each other.
  • the driving member is a driving cylinder
  • each of the driving cylinders includes a cylinder, a piston and a piston rod
  • each of the pistons is received in a corresponding one of the cylinders
  • each of the piston rods One end extends into the corresponding cylinder and is fixedly connected with the corresponding piston, and the other end of each of the piston rods is hinged to two corresponding joint bearings, and the plurality of cylinders are connected in series and adjacent to each other.
  • the two cylinders are in communication through a pipeline.
  • each of the cylinders has a rod cavity and a rodless cavity separated from each other, and the rod cavity and the rodless cavity are separated by the piston, and the two adjacent rod cavities are adjacent Connected by the pipeline, the two adjacent rodless chambers are also connected by a pipeline.
  • each of the support members includes a support table and a connecting member, and each of the support tables is attached to the support
  • the first beam is adjacent to the inner side wall of the bottom or the second beam is adjacent to the inner side wall of the bottom, and each of the connecting members is slidably disposed on the corresponding supporting platform and hinged with the corresponding joint bearing.
  • each of the two-way connecting screws comprises a screw body and a connecting head disposed at two ends of the screw body, and the screw body is respectively connected to the two joint bearings through the two connecting heads.
  • the beam opening and closing device further includes a load bearing assembly
  • the load bearing assembly includes a plurality of bearing bases, a plurality of first roller assemblies and a plurality of second roller assemblies, and the plurality of the first roller assemblies are fixedly disposed And abutting on the plurality of the bearing bases at a bottom of the first beam, the first beam is slidably disposed on the bearing base by a plurality of the first roller assemblies, A plurality of the second roller assemblies are fixedly disposed at a bottom of the second beam and abut on the plurality of the bearing bases in a one-to-one correspondence, and the second beam passes through the plurality of the second roller assemblies The sliding is disposed on the bearing base.
  • Embodiments of the present invention also provide a beam opening and closing control system including a opening and closing control device and the above-mentioned beam opening and closing device, the opening and closing control device including a controller, a plurality of tie rod type displacement sensors, and a valve An assembly, the valve assembly is coupled to the driving member, and configured to control movement of the driving member, a plurality of the rod-type displacement sensors fixedly coupled to the first beam and the second beam, and configured to determine The controller is electrically connected to the valve assembly and the plurality of rod-type displacement sensors, respectively, by a distance between the first beam and the second beam.
  • the beam opening and closing control system further includes an alarm and a display, the display being electrically connected to the plurality of the rod type displacement sensors respectively, and configured to receive the displacement acquired by each of the rod type displacement sensors The data is displayed and the alarm is electrically connected to the display and selectively sends an alarm signal according to the displacement data.
  • the valve assembly includes a first valve and a second valve, wherein the first valve and the second valve are both connected to the driving member, and the first valve is configured to control the driving member to drive two The two-way connecting screw pulls the first beam and the second beam, and the second valve is configured to control the driving member to drive the two two-way connecting screws to push the first beam and the Second beam.
  • Embodiments of the present invention provide a double cylinder that is connected by a first cylinder and a second cylinder through a connecting pipe.
  • the piston rod of the first cylinder retracts, and the oil of the first rodless chamber of the first cylinder enters the second cylinder through the connecting tube
  • the piston rod of the second cylinder will extend, during which the piston rod of the first cylinder and the piston rod of the second cylinder move in the same direction.
  • the piston rod of the second cylinder will retract and the piston rod of the first cylinder will extend.
  • the first cylinder and the second cylinder of the double cylinder are connected in series through a connecting pipe, and the distance between the first cylinder and the second cylinder can be changed by changing the length of the connecting pipe, thereby changing the distance of the force point at both ends of the entire device. Increased the scope of its use.
  • Embodiments of the present invention provide a beam opening and closing device comprising the above-mentioned double cylinder having all the advantages of a double cylinder.
  • Embodiments of the present invention provide a method of opening and closing a beam to stabilize the opening and closing of the beam opening and closing device.
  • a beam opening and closing device provided by an embodiment of the present invention has two support members fixedly connected to the first A beam is opposite to the inner side of the second beam, and one end of the two bidirectional connecting screws are respectively hinged to the two support members, and the other end is hinged to the driving member.
  • the control assembly is coupled to the first beam and the second beam and coupled to the drive member. When the beam opening and closing device is in the working state, the driving member drives the two bidirectional connecting screws to pull or push the first beam and the second beam under the control of the control component.
  • the beam opening and closing device uses the combination of the driving member and the two-way connecting screw to control the opening and closing of the first beam and the second beam, which is easy to control, has a long service life and is open. The process is stable.
  • the beam opening and closing control system connects the valve assembly to the driving member for controlling the movement of the driving member, and the plurality of rod-type displacement sensors are fixedly connected to the first beam and the second beam for determining The distance between the beam and the second beam is electrically connected to the valve assembly and the plurality of rod displacement sensors.
  • the function of the control drive is achieved by a combination of a valve assembly and a controller.
  • a plurality of rod-type displacement sensors collect the distance data between the first beam and the second beam at different positions and transmit the spacing data to the controller, and the controller controls the valve assembly according to the spacing data, thereby Control the movement of the drive member.
  • the beam opening and closing control system provided by the embodiment of the invention combines the lever type displacement sensor with the controller, so that the control precision is greatly improved, and the operation is simple and easy to control.
  • FIG. 1 is a schematic structural view of a double cylinder provided in Embodiment 1 of the present invention.
  • FIG. 2 is a schematic structural view of the first cylinder shown in FIG. 1;
  • Figure 3 is a schematic structural view of the second cylinder shown in Figure 1;
  • FIG. 4 is a schematic structural view of a double cylinder provided by Embodiment 2 of the present invention.
  • FIG. 5 is a schematic structural view of the connecting pipe shown in Figure 4.
  • Figure 6 is a cross-sectional view taken along line VI-VI of Figure 5;
  • FIG. 7 is a schematic structural view of a beam opening and closing device according to Embodiment 3 of the present invention.
  • Figure 8 is a schematic structural view of the first connecting member shown in Figure 7;
  • FIG. 9 is a schematic structural view of a beam opening and closing device according to Embodiment 5 of the present invention.
  • Figure 10 is a schematic structural view of the two driving members of Figure 9 after being connected;
  • Figure 11 is a schematic view showing the connection structure of the bidirectional connecting screw and the supporting member of Figure 9;
  • Figure 12 is a block diagram showing the structure of a beam opening and closing control system according to a sixth embodiment of the present invention.
  • Icon 100-double cylinder; 10-first cylinder; 11-first cylinder; 12-first piston; 13-first piston rod; 14-first rod chamber; 15- first rod-free chamber; 16-first inlet port; 17-first outlet port; 20-second cylinder; 21-second rod chamber; 22-second rodless chamber; 23-second inlet port; 24-second Outlet port; 30-connecting pipe; 31-first pipe body; 311-first annular projecting portion; 3111-bump; 32-second pipe body; 321-second annular projecting portion; ; 33-locking member; 34-inlet pipe; 200-beam opening and closing device; 210-first beam; 220-second beam; 230-first connector; 231-first connector; 232-double head Screw; 233-second connector; 240-second connector; 250-third connector; 260- Four connectors; 270-opening drive assembly; 271-drive member; 2711-second cylinder; 2713-second piston; 2715-second piston rod; 273-support member; 2731-support table; Connect
  • connection should be understood broadly, and may be fixed connection, for example, or may be The connection is disassembled or connected integrally; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and may be internal communication between the two elements.
  • the specific meaning of the above terms in the present invention can be understood in a specific case by those skilled in the art.
  • the present embodiment provides a double cylinder 100 including a first cylinder 10 , a second cylinder 20 , and a connecting pipe 30 .
  • the first cylinder 10 and the second cylinder 20 are connected in series through a connecting pipe 30 .
  • the first cylinder 10 includes a cylinder (that is, a first cylinder 11), a piston (that is, a first piston 12), and a piston rod (that is, a first piston rod 13).
  • the first piston 12 can be The sliding portion is disposed in the first cylinder block 11, one end of the first piston rod 13 extends to the outside of the first cylinder block 11, and the other end of the first piston rod 13 extends into the first cylinder block 11 and is coupled to the first piston 12 connections.
  • the interior of the first cylinder 11 is separated by the first piston 12 and forms two mutually isolated chambers, namely the first rod chamber 14 and the first absence
  • the rod chamber 15, the chamber in which the first piston rod 13 extends, is the first rod chamber 14.
  • the first cylinder 11 is provided with a first liquid inlet 16 and a first liquid outlet 17, and the first liquid inlet 16 communicates with the first rod chamber 14, the first liquid outlet 17 and the first rodless chamber 15 Connected.
  • the second cylinder 20 has the same structure as the first cylinder 10.
  • the interior of the first cylinder 11 of the second cylinder 20 also forms two mutually isolated chambers, namely a second rod chamber 21 and a second rodless chamber 22.
  • the first cylinder 11 of the second cylinder 20 is provided with a second liquid inlet 23 and a second liquid outlet 24, the second liquid inlet 23 is in communication with the second rod chamber, and the second liquid outlet 24 and the second The rod cavity 21 is in communication.
  • the connecting pipe 30 is a hose.
  • the first cylinder 10 and the second cylinder 20 are disposed facing away, that is, the first piston rod 13 of the first cylinder 10 and the first piston rod 13 of the second cylinder 20 are disposed back to back.
  • One end of the connecting pipe 30 is screwed to the first liquid outlet 17 of the first cylinder 10, the connecting pipe 30 is in communication with the first liquid outlet 17; the other end of the connecting pipe 30 is screwed to the second inlet of the second cylinder 20.
  • the connecting pipe 30 is in communication with the second liquid inlet 23. That is, the first rodless chamber 15 and the second rodless chamber 22 are in communication through the connecting tube 30.
  • the first piston rod 13 of the first cylinder 10 When the oil enters the first rod chamber 14 from the first inlet port 16, the first piston rod 13 of the first cylinder 10 is retracted, and the oil of the first rodless chamber 15 of the first cylinder 10 passes through the connecting tube. 30 enters the second rodless chamber 22 in the second cylinder 20, the first piston rod 13 of the second cylinder 20 is extended, in the process, the first piston rod 13 and the second cylinder 20 of the first cylinder 10 The first piston rod 13 moves in the same direction. If the oil enters the second rod chamber 21 from the second outlet port 24, the first piston rod 13 of the second cylinder 20 will retract and the first piston rod 13 of the first cylinder 10 will extend.
  • the connecting pipe 30 is a hose, the distance between the first cylinder 10 and the second cylinder 20 can be conveniently adjusted, thereby changing the distance of the point of force at both ends of the entire device, that is, changing the end of the first piston rod 13 of the first cylinder 10.
  • the distance from the end of the first piston rod 13 of the second cylinder 20 is increased to increase the range of use of the double cylinder 100. If the adjustment range does not meet the demand, the connecting tube 30 can be removed to replace the longer connecting tube 30 to increase the range of the distance of the force point at both ends of the entire device.
  • the present embodiment provides a double cylinder 100 which differs from the above embodiment in that the structure of the connecting pipe 30 is different.
  • the connecting pipe 30 is a rigid pipe, that is, it is less likely to be bent.
  • the connecting pipe 30 is a telescopic structure.
  • the connecting tube 30 includes a first tube body 31, a second tube body 32 and a locking member 33.
  • the outer diameter of the first tube body 31 is smaller than the inner diameter of the first tube body 31, and one end of the first tube body 31 extends to the second tube.
  • Inside the body 32 the inside of the first pipe body 31 communicates with the inside of the second pipe body 32, and the first pipe body 31 is axially movable relative to the second pipe body 32 to lengthen or shorten the length of the entire connecting pipe 30.
  • the locking member 33 is located between the first tube body 31 and the second tube body 32.
  • the locking member 33 is a set screw, and the set screw is screwed onto the second tube body 32.
  • the first tube body 31 and the second tube body 32 can be locked by a top screw.
  • first tubular body 31 is provided with an outwardly convex first annular protruding portion 311, the outer diameter of the first annular protruding portion 311 is matched with the inner diameter of the second tubular body 32; the second tubular body 32 One end is provided with a second annular projection 321 which is convex inward, and the inner diameter of the second annular projection 321 is matched with the outer diameter of the first tubular body 31.
  • the first annular projection 311 is located in the second tubular body 32 and forms a sliding seal, the first tubular body One end away from the first annular projection 311 passes through the second annular projection 321 outside the second tubular body 32, and the second annular projection 321 is located outside the first tubular body 31 and forms a sliding seal.
  • the first tube body 31 and the second tube body 32 move in a direction away from each other, the first annular protrusion portion 311 and the second annular protrusion portion 321 will eventually be in contact with each other, thereby limiting the position and avoiding the Separation occurs between a tube body 31 and the second tube body 32.
  • the second pipe body 32 is externally connected with an inlet pipe 34, and the inlet pipe 34 is in communication with the second pipe body 32.
  • the inner wall of the second pipe body 32 is provided with a plurality of circumferentially distributed grooves 322 which are arranged along the axial direction of the second pipe body 32.
  • the groove 322 has a circular arc shape.
  • the outer wall of the first annular protrusion 311 is provided with a plurality of circumferentially distributed protrusions 3111.
  • the protrusions 3111 are in one-to-one correspondence with the grooves 322.
  • the outer contour of the protrusions 3111 matches the inner contour of the groove 322, that is, the convex portion.
  • the section from 3111 is also circular.
  • the projection 3111 is caught in the recess 322 and forms a sliding seal.
  • the protrusions 3111 When the first tube body 31 slides axially relative to the second tube body 32, the protrusions 3111 will slide in the groove 322 in the direction in which the grooves 322 are arranged. After the protrusion 3111 is engaged with the groove 322, it can play a limit function to prevent the first tube body 31 and the second tube body 32 from rotating relative to each other.
  • the arrangement of the protrusion 3111 on the first annular projection 311 and the groove 322 on the second tube end increases the contact area between the first annular projection 311 and the second tubular body 32, reinforcing two Sealing performance between the two.
  • the first cylinder 10 and the second cylinder 20 are disposed away from each other, and one end of the first pipe body 31 away from the first annular protrusion 311 is screwed to the first liquid outlet 17 of the first cylinder 10 .
  • the first pipe body 31 is connected to the first rodless cavity 15 through the first liquid outlet 17; the second pipe body 32 is screwed to the second liquid inlet of the second cylinder 20 at one end of the second pipe body 32 away from the second annular protrusion 321 At 23, the second tube 32 communicates with the second rodless chamber 22 through the second inlet port 23.
  • the first cylinder 10 and the second cylinder 20 When the first pipe body 31 and the second pipe body 32 move relative to each other to extend the connecting pipe 30, the first cylinder 10 and the second cylinder 20 will move away from each other, thereby increasing between the first cylinder 10 and the second cylinder 20. When the first pipe body 31 and the second pipe body 32 move relative to each other to shorten the connecting pipe 30, the first cylinder 10 and the second cylinder 20 will approach each other, thereby reducing the first cylinder 10 and the second cylinder 20; The distance between them.
  • the first cylinder 10 and the second cylinder 20 are connected by a retractable connecting pipe 30, and the distance between the first cylinder 10 and the second cylinder 20 is adjusted by adjusting the length of the connecting pipe 30, and the adjustment mode is simple. ,Easy to implement.
  • the first cylinder 10 and the second cylinder 20 can only move on a specific trajectory, and the first cylinder 10 and the second cylinder 20 can be well ensured. Relative positional relationship.
  • the connecting pipe 30 needs to be extended, the first liquid inlet port 16 and the second liquid outlet port 24 can be blocked, and the oil is injected into the liquid inlet pipe 34, and the oil entering the connecting pipe 30 will push the first pipe.
  • the body 31 and the second tube 32 are spaced apart from each other, thereby increasing the length of the connecting tube 30. Since the first annular projection 311 is provided with a plurality of circumferentially distributed projections 3111, the contact area with the oil can be increased, and the relative movement of the first tubular body 31 and the second tubular body 32 is more advantageous.
  • the first liquid inlet port 16 and the second liquid outlet port 24 can be blocked, and a thrust force is applied between the first oil cylinder 10 and the second oil cylinder 20, so that the oil of the connecting pipe 30 is removed.
  • the liquid inlet pipe 34 flows out, thereby shortening the length of the connecting pipe 30.
  • the inlet pipe 34 circumscribing the second pipe body 32 will be in a blocked state.
  • the sealing of the first inlet port 16, the second inlet port 23 and the inlet pipe 34 can be achieved by using an on-off valve.
  • the inlet tube 34 is disposed on the second tube 32. In other embodiments, the liquid is introduced.
  • the tube 34 may also be disposed on the first tube body 31 and communicated with the first tube body 31.
  • the embodiment provides a beam opening and closing device 200 including a first beam 210 , a second beam 220 , a first connecting member 230 , a second connecting member 240 , a third connecting member 250 , and a fourth connection.
  • the structures of the first connecting member 230, the second connecting member 240, the third connecting member 250 and the fourth connecting member 260 are all the same, and all of the four are retractable structures.
  • the first connecting member 230 includes a first connecting body 231, a double-headed screw 232, and a second connecting body 233.
  • the double-headed screw 232 has a left-handed thread at one end and a right-handed thread at the other end.
  • the first connecting body 231 is screwed to one end of the double-headed screw 232
  • the second connecting body 233 is screwed to the other end of the double-headed screw 232.
  • the first beam 210 and the second beam 220 are juxtaposed, the first beam 210 is parallel to the second beam 220, the arrangement of the double cylinder 100 is consistent with the length direction of the first beam 210, and the double cylinder 100 is located. Between the first beam 210 and the second beam 220.
  • the first connecting body 231 of the first connecting member 230 is hinged with the first beam 210, and the second connecting body 233 of the first connecting member 230 is hinged with the first piston rod 13 of the first cylinder 10; the first of the second connecting member 240 The connecting body 231 is hinged with the second beam 220, and the second connecting body 233 of the second connecting member 240 is hinged with the first piston rod 13 of the first cylinder 10; the first connecting body 231 of the third connecting member 250 and the first beam 210 Hinged, the second connecting body 233 of the third connecting member 250 is hinged with the first piston rod 13 of the second cylinder 20; the first connecting body 231 of the fourth connecting member 260 is hinged with the second beam 220, and the fourth connecting member 260 is The second connecting body 233 is hinged to the first piston rod 13 of the second cylinder 20.
  • the first connecting member 230 is at an angle with the second connecting member 240, and the third connecting member 250 is at an angle with the fourth connecting member 260.
  • the first connector 230
  • the first piston rod 13 of the first cylinder 10 When the oil enters the first rod chamber 14 from the first inlet port 16, the first piston rod 13 of the first cylinder 10 is retracted, and the first piston rod 13 of the second cylinder 20 is extended.
  • the first cylinder 10 reduces the angle between the first connecting member 230 and the second connecting member 240
  • the second cylinder 20 reduces the angle between the third connecting member 250 and the fourth connecting member 260, thereby making the first beam 210 It is adjacent to the second beam 220.
  • the first cylinder 10 and the second cylinder 20 When the oil enters the second rod chamber 21 from the second liquid outlet 24, the first cylinder 10 and the second cylinder 20 simultaneously push the first beam 210 and the second beam 220 away from each other.
  • the lengths of the first connecting member 230, the second connecting member 240, the third connecting member 250, and the fourth connecting member 260 can be performed. Adjust to achieve.
  • the distance between the first cylinder 10 and the second cylinder 20 in the double cylinder 100 can be adjusted to accommodate beams of different sizes.
  • the embodiment provides a method for opening and closing a beam, which uses the above-mentioned beam opening and closing device 200, the method comprises:
  • the first inlet port 16 is filled with oil, the piston rod of the first cylinder 10 (ie, the first piston rod 13) is retracted, and the first connecting member 230 and the second connecting member 240 are pulled, and the oil in the first rodless chamber 15 is pulled.
  • the connecting pipe 30 and the second liquid inlet 23 the second rodless chamber 22 is entered, the oil in the second rod chamber 21 is discharged, and the piston rod of the second cylinder 20 (ie, the first piston rod) 13) extending, and pulling the third connector 250 and the fourth connector 260;
  • the first connecting member 230, the second connecting member 240, the third connecting member 250, and the fourth connecting member 260 move in synchronism and move the juxtaposed first beam 210 and the second beam 220 away from or close to each other.
  • first connecting member 230, the second connecting member 240, the third connecting member 250 and the fourth connecting member 260 are mounted on the first beam 210 and the second beam 220
  • first cylinder 10 and the second cylinder are mounted.
  • the relative positions of 20 are different, and the first cylinder rod 10 and the first piston rod 13 of the second cylinder 20 are correspondingly extended or retracted, and the performance of the first beam 210 and the second beam 220 is different when approaching or moving away from each other.
  • both the first beam 210 and the second beam 220 can be brought close to or away from each other.
  • the first beam 210 and the second beam 220 may Expressed as the limit is close.
  • the embodiment provides a beam opening and closing device 200, including a first beam 210, a second beam 220, a opening and closing drive assembly 270, a control assembly (not shown), and a load bearing assembly 280.
  • the first beam 210 and The second beam 220 is arranged side by side, the opening and closing drive assembly 270 is disposed between the first beam 210 and the second beam 220, the control assembly is coupled to the opening and closing drive assembly 270, and the opening and closing drive assembly 270 is pulled down or pushed by the control assembly.
  • the first beam 210 and the second beam 220 are opened.
  • the load bearing assembly 280 is disposed below the first beam 210 and the second beam 220 and configured to support the first beam 210 and the second beam 220.
  • the opening and closing drive assembly 270 includes a driving member 271, two supporting members 273, two bidirectional connecting screws 275, and four joint bearings 277.
  • the two supporting members 273 are respectively fixedly coupled to the bottom of the first beam 210 and the second beam 220. Inside. One ends of the two bidirectional connecting screws 275 are respectively hinged to the two supporting members 273, and one ends of the two bidirectional connecting screws 275 are respectively hinged to the two supporting members 273 through the joint bearings 277, and the other ends of the two bidirectional connecting screws 275 are passed through the joints.
  • the bearing 277 is hinged to the driving member 271, and the control assembly is coupled to the driving member 271, and is configured to control the driving member 271 to drive the two bidirectional connecting screws 275 to pull or push the first beam 210 and the second beam 220.
  • the two bidirectional connecting screws 275 of the opening and closing drive assembly 270 are all V-shaped, and the angle between the two bidirectional connecting screws 275 occurs with the opening and closing of the first beam 210 and the second beam 220. Variety.
  • the number of the opening and closing drive assemblies 270 is plural, and the plurality of opening and closing drive assemblies 270 are evenly disposed between the first beam 210 and the second beam 220 along the extending direction of the first beam 210 and the second beam 220, and adjacent
  • the driving members 271 of the two opening and closing drive assemblies 270 are disposed opposite or opposite each other such that the lengths of the first beam 210 and the second beam 220 are longer.
  • the number of the opening and closing drive assemblies 270 is two, and the two driving members 271 are spaced apart between the first beam 210 and the second beam 220, and the two driving members 271 are disposed opposite each other, so that the two driving The movement of the piece 271 is reversed.
  • the number of the opening and closing drive components 270 is not limited to two, and may be four, six or eight, etc., and the movement directions of the adjacent two driving members 271 are opposite, and the driving assembly 270 is opened and closed. The number can be appropriately increased or decreased according to the lengths of the first beam 210 and the second beam 220.
  • the carrier assembly 280 includes a plurality of carrier bases (not shown), a plurality of first roller assemblies (not shown), and a plurality of second roller assemblies (not shown), the plurality of first roller assemblies being fixedly disposed at the first
  • the bottom of the beam 210 abuts on the plurality of bearing bases in a one-to-one correspondence.
  • the first beam 210 is slidable relative to the bearing base by a plurality of first roller assemblies, and the plurality of second roller assemblies are fixedly disposed on the second beam 220.
  • the bottom portion abuts on the plurality of bearing bases in a one-to-one correspondence, and the second beam 220 is slidable relative to the bearing base by the plurality of second roller assemblies.
  • the driving member 271 is a driving cylinder
  • each of the driving cylinders includes a cylinder (ie, a second cylinder 2711), a piston (ie, a second piston 2713), and a piston rod (ie, a second piston rod).
  • each of the second pistons 2713 is received in the corresponding second cylinder 2711, and one end of each of the second piston rods 2715 extends into the corresponding second cylinder 2711 and is fixedly connected with the corresponding second piston 2713.
  • the other end is hinged to the corresponding two joint bearings 277.
  • the plurality of second cylinders 2711 are connected in series and the adjacent two second cylinders 2711 are connected by a pipeline so that the adjacent two driving members 271 can move synchronously.
  • the double-cylinder 100 mentioned in the above embodiment can be selected as the structure.
  • the number of the driving members 271 is three, it may be a triple cylinder.
  • the driving member 271 is not limited to the driving cylinder, and may be a driving cylinder or an electric push rod, etc., and is not specifically limited herein.
  • Each of the second cylinders 2711 has a rod cavity and a rodless cavity separated from each other, and the rod cavity and the rodless cavity are separated by the second piston 2713, and the adjacent two rod cavities are connected through the pipeline, adjacent to each other.
  • the two rodless chambers are also connected by a pipe.
  • the rodless chambers of the two second cylinders 2711 are correspondingly filled with hydraulic oil and communicated through the oil pipe, and the rod chambers of the two second cylinders 2711 serve as input and output ends of the hydraulic oil, respectively.
  • the rod chamber of the second cylinder 2711 of the input end is injected with hydraulic oil, the second piston 2713 is pushed by the oil pressure, the corresponding second piston rod 2715 is retracted, and the hydraulic pressure in the rodless chamber of the second cylinder 2711 of the input end is input.
  • the oil enters the rodless cavity of the second cylinder 2711 of the output end through the oil pipe, so that the second piston rod 2715 corresponding to the output second cylinder 2711 protrudes, and the hydraulic oil in the rod cavity of the second cylinder 2711 of the output end Re-enter the hydraulic system to the outside through the pipeline.
  • the installation position of the driving member 271 can be adjusted as long as the length of the oil pipe is lengthened or shortened accordingly, so
  • the specific mounting position of the driving member 271 is not limited. This case is also suitable for the mounting of a plurality of driving members 271.
  • each support member 273 includes a support base 2731 and a connecting member (ie, a fifth connecting member 2733), and each support base 2731 is attached to an inner side wall of the first cross member 210 or an inner side wall of the second cross member 220, each The fifth connecting members 2733 are slidably disposed on the corresponding supporting bases 2731 and are hinged to the corresponding joint bearings 277.
  • a connecting member ie, a fifth connecting member 2733
  • Each of the two-way connecting screws 275 includes a screw body 2751 and a coupling head 2753.
  • Each of the joint bearings 277 is fixedly coupled to one end of the corresponding screw body 2751 and hinged to the support member 273.
  • the screw body 2751 can be selected from the double-headed screw 232 mentioned in the above embodiment.
  • the embodiment provides a beam opening and closing device 200 for articulating the driving cylinder with the two bidirectional connecting screws 275, and the two bidirectional connecting screws 275 are respectively mounted on the side wall and the second side of the first beam 210.
  • the support member 273 of the side wall of the beam 220 is hinged by the joint bearing 277 such that the two bidirectional connecting screws 275 can pull or push the first beam 210 and the second beam 220 under the driving of the driving cylinder.
  • the two adjacent drive cylinders are connected by the oil pipe and the drive cylinders move synchronously.
  • the plurality of opening and closing drive assemblies 270 are disposed such that the lengths of the first beam 210 and the second beam 220 are longer, so that the beam opening and closing device 200 is more adaptable.
  • the beam opening and closing device 200 provided by the embodiment drives the oil cylinder to push the opening and closing of the first beam 210 and the second beam 220, and has a simple structure, and the single-channel hydraulic input and output control synchronization is simpler. Convenient, at the same time there is no wear and tear, no impact on the machining accuracy of the parts, and the service life is longer.
  • the embodiment provides a beam opening and closing control system 300, including a opening and closing control device 301 and a beam opening and closing device 200.
  • the basic structure and principle of the beam opening and closing device 200 and the technical effects produced and the above implementation are provided.
  • what is not mentioned in this embodiment part reference may be made to the corresponding content in the above embodiment.
  • the opening and closing control device 301 includes a controller 302, a plurality of rod-type displacement sensors 303, a valve assembly 304, an alarm 305, and a display 306.
  • the valve assembly 304 is coupled to the driving member 271 and configured to control the movement of the driving member 271.
  • the displacement sensor 303 is fixedly connected to the first beam 210 and the second beam 220, and is configured to measure the distance between the first beam 210 and the second beam 220.
  • the controller 302 is respectively connected to the display 306, the valve assembly 304 and the plurality of rod displacement sensors 303. Electrical connection.
  • the display 306 is electrically connected to the plurality of rod-type displacement sensors 303, and is configured to receive and display the displacement data collected by each of the rod-type displacement sensors 303.
  • the alarm 305 is electrically connected to the display 306 and selectively emitted according to the displacement data. Alarm.
  • the controller 302 employs a PLC controller that controls the valve assembly 304 to control the movement of the drive member 271.
  • the tie rod type displacement sensor 303 is four, and the four rod type displacement sensors 303 are distributed on the first beam 210 and the second beam 220, and the distance between the first beam 210 and the second beam 220 is determined.
  • the acquired displacement data is transmitted to the PLC controller, and the zero position and the maximum position are calibrated.
  • the valve assembly 304 includes a first valve and a second valve, the first valve and the second valve are both connected to the drive
  • the movable member 271 is configured to control the driving member 271 to drive the two bidirectional connecting screws 275 to pull the first beam 210 and the second beam 220
  • the second valve is configured to control the driving member 271 to drive the two bidirectional connecting screws 275 to open.
  • the first valve and the second valve are both solenoid valves, and the first valve and the second valve are electrically connected to the PLC controller.
  • the first valve and the second valve are both mounted on the oil inlet pipe of the driving cylinder, and the distribution controls the pulling and pushing of the first beam 210 and the second beam 220.
  • control steps of the beam opening and closing control system 300 are as follows:
  • Step 1 Set the beam spacing on the display 306 as needed, and the PLC controller will compare the set beam spacing with the current spacing.
  • Step 2 When the set beam spacing is greater than the current spacing, the PLC controller sends a control signal to the second valve and energizes the second valve to open the oil inlet line, so that the driving cylinder drives the two bidirectional connecting screws 275 to push open first.
  • the beam 210 and the second beam 220 when the set beam spacing is less than the current spacing, the PLC controller sends a control signal to the first valve and energizes the first valve to open the oil inlet line, so that the driving cylinder drives the two bidirectional connecting screws 275 pulls the first beam 210 and the second beam 220.
  • Step 3 When the distance between the first beam 210 and the second beam 220 collected by the rod type displacement sensor 303 is the same as the set beam spacing, the first valve or the second valve is closed.
  • Step 4 After the first valve or the second valve is closed, the four rod-type displacement sensors 303 transmit the distance between the collected first beam 210 and the second beam 220 to the PLC controller, and the PLC controller compares four rod-type The measured value of the displacement sensor 303 is stopped if the error is within the allowable value range; if the error is outside the allowable range, the PLC controller controls the alarm 305 to issue an alarm signal.
  • Step 5 The four rod-type displacement sensors 303 transmit the collected distance between the first beam 210 and the second beam 220 to the PLC controller for comparison, when any one of the measured values of the four sensors exceeds a preset protection value. In the range, the first valve and the second valve are disconnected, and the PLC controller controls the alarm 305 to issue an alarm signal.
  • step 5 can be performed in synchronization with step 1, step 2, step 3 or step 4, and the distance between the first beam 210 and the second beam 220 is monitored at any time to prevent the spacing between the first beam 210 and the second beam 220. Big.
  • the present embodiment provides a beam opening and closing control system 300 configured to control beam opening and closing.
  • the beam opening and closing control system 300 controls two solenoid valves through a PLC controller, thereby controlling the driving cylinder to drive two
  • the two-way connecting screw 275 pulls or pushes the first beam 210 and the second beam 220, and the operation is simple.
  • the distance between the first beam 210 and the second beam 220 is fed back to the PLC controller by the rod type displacement sensor 303, so that the beam opening and closing control system 300 can precisely control the opening and closing distance of the first beam 210 and the second beam 220.
  • the entire system is effectively monitored by the rod type displacement sensor 303 to protect the system safety.
  • the beam opening and closing control system 300 provided by the embodiment has the advantages of safe and efficient operation and simple operation, and can accurately control the opening and closing distance of the first beam 210 and the second beam 220.
  • the present invention provides a double cylinder, which is applied to the beam opening and closing device, so that the operation of the beam is safe, efficient, stable in opening and closing, easy to control, and long in service life.

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Actuator (AREA)

Abstract

一种双联油缸、横梁开合装置、横梁开合的方法及横梁开合控制系统,属于机械设备领域。双联油缸(100)包括第一油缸(10)、第二油缸(20)和连接管(30)。第一油缸具有相互隔离的第一有杆腔(14)和第一无杆腔(15),第一油缸设有第一进液口(16)和第一出液口(17),第一进液口与第一有杆腔连通,第一出液口与第一无杆腔连通。第二油缸具有相互隔离的第二有杆腔(21)和第二无杆腔(22),第二油缸设有第二进液口(23)和第二出液口(24),第二进液口与第二无杆腔连通,第二出液口与第二有杆腔连通。第一出液口与第二进液口通过连接管连通。第一油缸和第二油缸通过连接管串联在一起,通过改变连接管的长度便可改变第一油缸和第二油缸的距离,从而改变整个装置两端的着力点的距离,增大了其使用范围。

Description

双联油缸、横梁开合装置、横梁开合的方法及横梁开合控制系统
相关申请的交叉引用
本申请要求于2017年07月17日提交中国专利局的申请号为2017105845046、名称为“一种双联油缸及横梁开合装置”的中国专利申请的优先权;
以及于2017年07月17日提交中国专利局的申请号为2017105806319、名称为“一种横梁开合装置以及横梁开合控制系统”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本发明涉及机械设备领域,具体而言,涉及一种双联油缸、横梁开合装置、横梁开合的方法及横梁开合控制系统。
背景技术
目前,横梁开合装置中的两个横梁的打开或关闭一般由双杆液压缸实现。由于受到材料及加工等方面的限制,双杆液压缸在实际使用中,双缸液压缸两端着力点之间的距离无法调整,当横梁的长度发生变化时双杆液压缸的使用将受到限制。
在机械设备与机械运作中,横梁开合的情况会经常遇到,一般将工件摆放在两根平行的链条上,由于工件尺寸的不同,往往需要调整两根链条的距离。而两根链条往往连接于不同的横梁,这就需要调节横梁之间的距离。
现有的横梁调节装置通常都是通过正反牙丝杠加直角转换器进行控制开合。经发明人调研发现,这种控制方法由于受到加工零部件进度、直角转换器的齿轮间隙、零部件磨损等因素影响,开合装置的同步控制精度很难得到保证,特别是长时间使用后,控制精度更难,甚至出现丝杠卡死、设备不能正常使用的情况。
同时,当横梁长度达到10米及以上时,由于使用的丝杠和直角转换器的数量的增加,要实现同步开合并长期稳定使用就更有难度。
有鉴于此,设计制造出一种易于控制,使用寿命长且能应用于较长横梁的横梁开合装置就显得尤为重要。
发明内容
本发明的目的在于提供一种双联油缸,以改善双杆液压缸两端着力点之间的距离无法调整的问题。
本发明的目的在于提供一种横梁开合装置,以改善双杆液压缸两端着力点之间的距离无法调整的问题,且易于控制、使用寿命长、开合稳定。
本发明的目的在于提供一种横梁开合的方法,使得横梁开合装置开合稳定。
本发明的另一目的在于提供一种横梁开合控制系统,操作简单,易于控制精度且能够用于长横梁。
本发明的实施例是这样实现的:
本发明的实施例提供了一种双联油缸,其包括第一油缸、第二油缸和连接管;
所述第一油缸具有相互隔离的第一有杆腔和第一无杆腔,所述第一油缸设有第一进液口和第一出液口,所述第一进液口与所述第一有杆腔连通,所述第一出液口与所述第一无杆腔连通;
所述第二油缸具有相互隔离的第二有杆腔和第二无杆腔,所述第二油缸设有第二进液口和第二出液口,所述第二进液口与所述第二无杆腔连通,所述第二出液口与所述第二有杆腔连通;
所述第一油缸与所述第二油缸相背设置,所述第一出液口与所述第二进液口通过所述连接管连通。
可选的,所述连接管的一端与所述第一油缸可拆卸的连接,所述连接管的另一端与所述第二油缸可拆卸的连接。
可选的,所述连接管为刚性管,所述连接管可伸缩;
当所述连接管伸长时,所述第一油缸与所述第二油缸相互远离;当所述连接管缩短时,所述第一油缸与所述第二油缸相互靠近。
可选的,所述连接管包括第一管体、第二管体和锁紧件,所述第一管体与所述第一油缸连接,所述第二管体与所述第二油缸连接,所述第一管体的一端延伸至所述第二管体内部,所述第一管体与所述第二管体连通,所述第一管体能够相对于所述第二管体的轴向移动;
所述锁紧件配置成将所述第一管体与所述第二管体锁紧。
可选的,所述第一管体远离所述第一油缸的一端设有向外凸起的第一环形凸出部,所述第一环形凸出部的外径与所述第二管体的内径相匹配;
所述第二管体远离所述第二油缸的一端设有向内凸起的第二环形凸出部,所述第二环形凸出部的内径与所述第一管体的外径相匹配。
可选的,所述第二管体的内壁上设有多个圆周分布的凹槽,所述凹槽沿所述第二管体的轴向布置;
所述第一环形凸出部的外壁上设有多个圆周分布的凸起,所述凸起与所述凹槽一一对应,所述凸起的外轮廓与所述凹槽的内轮廓相匹配,所述凸起可滑动的设置于所述凹槽内。
本发明的实施例还提供了一种横梁开合装置,其包括第一横梁、第二横梁、第一连接件、第二连接件、第三连接件、第四连接件和上述提到的双联油缸;
所述第一横梁与所述第二横梁并列设置,所述第一连接件的一端与所述第一横梁铰接,所述第一连接件的另一端与所述第一油缸的活塞杆铰接,所述第二连接件的一端与所述第二横梁铰接,所述第二连接件的另一端与所述第一油 缸的活塞杆铰接,所述第三连接件的一端与所述第一横梁铰接,所述第三连接件的另一端与所述第二油缸的活塞杆铰接,所述第四连接件的一端与所述第二横梁铰接,所述第四连接件的另一端与所述第二油缸的活塞杆铰接;
所述第一油缸和所述第二油缸能够同时推动所述第一横梁与所述第二横梁相互远离或靠近。
可选的,所述第一连接件、所述第二连接件、所述第三连接件和所述第四连接件均可伸缩。
可选的,所述第一连接件包括第一连接体、双头螺杆和第二连接体,所述第一连接体螺接于所述双头螺杆的一端,所述第二连接体螺接于所述双头螺杆的另一端,所述第一连接体与所述第一横梁铰接,所述第二连接体与所述第一油缸的活塞杆铰接。
本发明的实施例还提供了一种横梁开合的方法,其使用上述提到的横梁开合装置,该方法包括:
所述第一进液口进油,所述第一油缸的活塞杆缩回,且拉动所述第一连接件和所述第二连接件,所述第一无杆腔内的油通过所述第一出液口、所述连接管和所述第二进液口进入所述第二无杆腔,所述第二有杆腔内的油排出,所述第二油缸的活塞杆伸出,且拉动所述第三连接件和所述第四连接件;
所述第一连接件、所述第二连接件、所述第三连接件和所述第四连接件同步运动且使并列设置的所述第一横梁和所述第二横梁相互远离或靠近。
本发明的实施例还提供了一种横梁开合装置,其包括第一横梁、第二横梁、开合驱动组件以及控制组件,所述第一横梁与所述第二横梁并列设置,所述开合驱动组件包括驱动件、两个支撑件、四个关节轴承以及两个双向连接螺杆,两个所述支撑件分别固定连接于所述第一横梁与所述第二横梁的底部内侧,两个所述双向连接螺杆的一端分别通过所述关节轴承铰接于两个所述支撑件,两个所述双向连接螺杆的另一端均通过所述关节轴承铰接于所述驱动件,所述控制组件连接于所述驱动件,且配置成控制所述驱动件以驱动两个所述双向连接螺杆拉合或推开所述第一横梁与所述第二横梁。
可选的,所述开合驱动组件的数量为多个,多个所述开合驱动组件沿所述第一横梁与所述第二横梁的延伸方向均匀设置在所述第一横梁与所述第二横梁之间,且相邻的两个所述开合驱动组件的所述驱动件相背或相对设置。
可选的,所述驱动件为驱动油缸,每个所述驱动油缸包括缸体、活塞以及活塞杆,每个所述活塞容置在对应的所述缸体内,每个所述活塞杆的一端伸入对应的所述缸体并与对应的所述活塞固定连接,每个所述活塞杆的另一端铰接于对应的两个所述关节轴承,多个所述缸体依次串联且相邻两个所述缸体通过管路连通。
可选的,每个所述缸体内具有相互隔离的有杆腔和无杆腔,所述有杆腔和所述无杆腔通过所述活塞分隔,相邻的两个所述有杆腔通过管路连通,相邻的两个所述无杆腔也通过管路连通。
可选的,每个所述支撑件包括支撑台和连接件,每个所述支撑台贴设在所 述第一横梁靠近底部的内侧壁或所述第二横梁靠近底部的内侧壁,每个所述连接件滑动设置于对应的所述支撑台并与对应的所述关节轴承铰接。
可选的,每个所述双向连接螺杆包括螺杆本体以及设置在螺杆本体两端的连接头,所述螺杆本体通过两个所述连接头分别连接于两个所述关节轴承。
可选的,所述横梁开合装置还包括承载组件,所述承载组件包括多个承载基台、多个第一滚轮组件和多个第二滚轮组件,多个所述第一滚轮组件固定设置在所述第一横梁的底部并一一对应地抵接在多个所述承载基台上,所述第一横梁通过多个所述第一滚轮组件可滑动的设置于所述承载基台,多个所述第二滚轮组件固定设置在所述第二横梁的底部并一一对应地抵接在多个所述承载基台上,所述第二横梁通过多个所述第二滚轮组件可滑动的设置于所述承载基台。
本发明的实施例还提供了一种横梁开合控制系统,其包括开合控制装置以及上述提到的横梁开合装置,所述开合控制装置包括控制器、多个拉杆式位移传感器以及阀门组件,所述阀门组件连接于所述驱动件,且配置成控制所述驱动件运动,多个所述拉杆式位移传感器固定连接于所述第一横梁与所述第二横梁,且配置成测定所述第一横梁与所述第二横梁的间距,所述控制器分别与所述阀门组件和多个拉杆式位移传感器电性连接。
可选的,所述横梁开合控制系统还包括报警器与显示器,所述显示器分别与多个所述拉杆式位移传感器电性连接,且配置成接收每个所述拉杆式位移传感器采集的位移数据并显示出来,所述报警器与所述显示器电性连接并依据所述位移数据选择性地发出报警信号。
可选的,所述阀门组件包括第一阀门和第二阀门,所述第一阀门和所述第二阀门均连接于所述驱动件,所述第一阀门配置成控制所述驱动件带动两个所述双向连接螺杆拉合所述第一横梁与所述第二横梁,所述第二阀门配置成控制所述驱动件带动两个所述双向连接螺杆推开所述第一横梁与所述第二横梁。
与现有的技术相比,本发明实施例的有益效果包括:
本发明的实施例提供了一种双联油缸,由第一油缸和第二油缸通过连接管连接而成。当油液从第一进液口进入到第一有杆腔时,第一油缸的活塞杆回缩,第一油缸的第一无杆腔的油液通过连接管进入到第二油缸中的第二无杆腔中,第二油缸的活塞杆将伸出,在此过程中,第一油缸的活塞杆和第二油缸的活塞杆同向运动。当然,若油液从第二出液口进入到第二有杆腔,第二油缸的活塞杆将回缩,第一油缸的活塞杆将伸出。这种双联油缸的第一油缸和第二油缸通过连接管串联在一起,通过改变连接管的长度便可改变第一油缸和第二油缸的距离,从而改变整个装置两端的着力点的距离,增大了其使用范围。
本发明的实施例提供了一种横梁开合装置,包括上述提到的双联油缸,具有双联油缸的所有优点。
本发明的实施例提供了一种横梁开合的方法,使得横梁开合装置开合稳定。
本发明实施例提供的一种横梁开合装置,将两个支撑件分别固定连接于第 一横梁与第二横梁相对的内侧,同时将两个双向连接螺杆的一端分别铰接于两个支撑件,另一端均铰接于驱动件。控制组件连接于第一横梁和第二横梁并与驱动件连接。在该横梁开合装置处于工作状态时,驱动件在控制组件的控制下驱动两个双向连接螺杆拉合或推开第一横梁与第二横梁。相较于现有技术,本发明实施例提供的一种横梁开合装置,采用驱动件与双向连接螺杆的结合来控制第一横梁和第二横梁的开合,易于控制、使用寿命长且开合过程稳定。
本发明实施例提供的一种横梁开合控制系统,将阀门组件连接于驱动件,用于控制驱动件运动,多个拉杆式位移传感器固定连接于第一横梁与第二横梁,用于测定第一横梁与第二横梁的间距,控制器分别与阀门组件和多个拉杆式位移传感器电性连接。利用阀门组件和控制器的结合来实现控制驱动件的功能。在实际运行过程中,多个拉杆式位移传感器收集到不同位置的第一横梁与第二横梁之间的间距数据并将间距数据传递至控制器,控制器依据该间距数据来控制阀门组件,从而控制驱动件的运动。相较于现有技术,本发明实施例提供的一种横梁开合控制系统,由于采用了拉杆式位移传感器与控制器相结合,使得控制精度大大提升,同时操作简单、易于控制。
附图说明
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。
图1为本发明实施例1提供的双联油缸的结构示意图;
图2为图1所示的第一油缸的结构示意图;
图3为图1所示的第二油缸的结构示意图;
图4为本发明实施例2提供的双联油缸的结构示意图;
图5为图4所示的连接管的结构示意图;
图6为图5所示的VI-VI剖视图;
图7为本发明实施例3提供的横梁开合装置的结构示意图;
图8为图7所示的第一连接件的结构示意图;
图9为本发明实施例5提供的横梁开合装置的结构示意图;
图10为图9中两个驱动件连接后的结构示意图;
图11为图9中双向连接螺杆与支撑件的连接结构示意图;
图12为本发明实施例6提供的横梁开合控制系统的结构框图。
图标:100-双联油缸;10-第一油缸;11-第一缸体;12-第一活塞;13-第一活塞杆;14-第一有杆腔;15-第一无杆腔;16-第一进液口;17-第一出液口;20-第二油缸;21-第二有杆腔;22-第二无杆腔;23-第二进液口;24-第二出液口;30-连接管;31-第一管体;311-第一环形凸出部;3111-凸起;32-第二管体;321-第二环形凸出部;322-凹槽;33-锁紧件;34-进液管;200-横梁开合装置;210-第一横梁;220-第二横梁;230-第一连接件;231-第一连接体;232-双头螺杆;233-第二连接体;240-第二连接件;250-第三连接件;260-第 四连接件;270-开合驱动组件;271-驱动件;2711-第二缸体;2713-第二活塞;2715-第二活塞杆;273-支撑件;2731-支撑台;2733-第五连接件;275-双向连接螺杆;2751-螺杆本体;2753-连接头;277-关节轴承;280-承载组件;300-横梁开合控制系统;301-开合控制装置;302-控制器;303-拉杆式位移传感器;304-阀门组件;305-报警器;306-显示器。
具体实施方式
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。
在本发明的描述中,需要说明的是,术语“上”、“下”、“左”、“右”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。
此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。
实施例1
如图1所示,本实施例提供一种双联油缸100,包括第一油缸10、第二油缸20和连接管30,第一油缸10与第二油缸20通过连接管30串联。
如图2所示,第一油缸10包括缸体(也就是第一缸体11)、活塞(也就是第一活塞12)和活塞杆(也就是第一活塞杆13),第一活塞12可滑动的设置在第一缸体11内,第一活塞杆13的一端延伸至第一缸体11的外,第一活塞杆13的另一端延伸至第一缸体11的内并与第一活塞12连接。第一缸体11的内部被第一活塞12分隔并形成两个相互隔离腔室,即第一有杆腔14和第一无 杆腔15,延伸有第一活塞杆13的腔室即为第一有杆腔14。第一缸体11上设有第一进液口16和第一出液口17,第一进液口16与第一有杆腔14连通,第一出液口17与第一无杆腔15连通。
如图3所示,第二油缸20与第一油缸10的结构相同。第二油缸20的第一缸体11内部也形成两个相互隔离腔室,即第二有杆腔21和第二无杆腔22。第二油缸20的第一缸体11上设有第二进液口23和第二出液口24,第二进液口23与第二杆腔连通,第二出液口24与第二有杆腔21连通。
本实施例中,连接管30为软管。
如图1所示,第一油缸10和第二油缸20背向设置,即第一油缸10的第一活塞杆13与第二油缸20的第一活塞杆13背对背设置。连接管30的一端螺接于第一油缸10的第一出液口17处,连接管30与第一出液口17连通;连接管30的另一端螺接于第二油缸20的第二进液口23处,连接管30与第二进液口23连通。也就是说,第一无杆腔15与第二无杆腔22通过连接管30连通。
当油液从第一进液口16进入到第一有杆腔14时,第一油缸10的第一活塞杆13回缩,第一油缸10的第一无杆腔15的油液通过连接管30进入到第二油缸20中的第二无杆腔22中,第二油缸20的第一活塞杆13伸出,在此过程中,第一油缸10的第一活塞杆13和第二油缸20的第一活塞杆13同向运动。若油液从第二出液口24进入到第二有杆腔21,第二油缸20的第一活塞杆13将回缩,第一油缸10的第一活塞杆13将伸出。由于连接管30为软管,可方便的调节第一油缸10和第二油缸20的距离,从而改变整个装置两端的着力点的距离,即改变了第一油缸10的第一活塞杆13的端部与第二油缸20的第一活塞杆13的端部的距离,以增大双联油缸100的使用范围。若调节范围不能满足需求时,可将连接管30卸下更换更长的连接管30,以增大整个装置两端的着力点的距离的变化范围。
实施例2
如图4所示,本实施例提供一种双联油缸100,与上述实施例的区别在于,连接管30的结构不同。
本实施例中,连接管30为刚性管,即其不易发生弯曲。如图5所示,连接管30为伸缩结构。连接管30包括第一管体31、第二管体32和锁紧件33,第一管体31的外径小于第一管体31的内径,第一管体31的一端延伸至第二管体32内部,第一管体31内部与第二管体32内部连通,第一管体31能够相对第二管体32轴向移动以使整个连接管30的长度伸长或缩短。锁紧件33位于第一管体31与第二管体32之间,本实施例中,锁紧件33为紧定螺钉,紧定螺钉螺接在第二管体32上。当连接管30的长度调整到合适位置时,可通过紧顶螺钉将第一管体31与第二管体32锁紧。
其中,第一管体31的一端设有向外凸起的第一环形凸出部311,第一环形凸出部311的外径与第二管体32的内径相匹配;第二管体32的一端设有向内凸起的第二环形凸出部321,第二环形凸出部321的内径与第一管体31的外径相匹配。第一环形凸出部311位于第二管体32内并形成滑动密封,第一管体 31远离第一环形凸出部311的一端穿过第二环形凸出部321位于第二管体32外,第二环形凸出部321位于第一管体31外侧并形成滑动密封。当第一管体31与第二管体32向相互远离的方向运动时,最终将使第一环形凸出部311与第二环形凸出部321相抵触,从而起到限位作用,避免第一管体31与第二管体32之间发生分离。本实施例中,第二管体32上外接有进液管34,进液管34与第二管体32连通。
此外,如图6所示,第二管体32的内壁上设有多个圆周分布的凹槽322,凹槽322沿第二管体32的轴向布置,凹槽322的截面为圆弧形。第一环形凸出部311的外壁上设有多个圆周分布的凸起3111,凸起3111与凹槽322一一对应,凸起3111的外轮廓与凹槽322的内轮廓相匹配,即凸起3111的截面也为圆弧形。凸起3111卡在凹槽322内并形成滑动密封。第一管体31相对第二管体32轴向滑动时,凸起3111将在凹槽322内沿凹槽322的布置方向滑动。凸起3111与凹槽322配合后,可起到限位作用,防止第一管体31与第二管体32相对转动。此外,第一环形凸出部311上的凸起3111和第二管端上的凹槽322的设置增大了第一环形凸出部311与第二管体32间的接触面积,增强了两者之间的密封性能。
如图4所示,第一油缸10和第二油缸20背向设置,第一管体31的远离第一环形凸出部311的一端螺接于第一油缸10的第一出液口17处,第一管体31通过第一出液口17与第一无杆腔15连通;第二管体32远离第二环形凸出部321的一端螺接于第二油缸20的第二进液口23处,第二管体32通过第二进液口23与第二无杆腔22连通。当第一管体31与第二管体32相对运动而使连接管30伸长时,第一油缸10与第二油缸20将相互远离,进而增大第一油缸10与第二油缸20之间的距离;当第一管体31与第二管体32相对运动而使连接管30缩短时,第一油缸10与第二油缸20将相互靠近,进而缩小第一油缸10与第二油缸20之间的距离。本实施例中,第一油缸10与第二油缸20通过可伸缩的连接管30连接,通过调节连接管30的长度实现了对第一油缸10与第二油缸20的距离的调节,调节方式简单,易于实现。在第一油缸10与第二油缸20的距离进行调节的过程中,第一油缸10和第二油缸20只能在特定的轨迹上移动,可很好的保证第一油缸10与第二油缸20的相对位置关系。
若需要伸长连接管30时,可封堵第一进液口16和第二出液口24,并向进液管34中注入油液,进入连接管30内的油液将推动第一管体31和第二管体32相互远离,从而增长连接管30的长度。由于第一环形凸出部311上设有多个圆周分布的凸起3111,可增大与油液的接触面积,更有利于第一管体31与第二管体32的相对运动。若需要缩短连接管30时,可封堵第一进液口16和第二出液口24,并向第一油缸10与第二油缸20之间施加推力,从而使连接管30的油液从进液管34中流出,从而缩短连接管30的长度。当然,在第一油缸10和第二油缸20在工作时,第二管体32外接的进液管34将处于封堵状态。第一进液口16、第二进液口23和进液管34的封堵均可采用开关阀实现。
本实施例中,进液管34设于第二管体32上,在其他具体实施例中,进液 管34也可设置在第一管体31上,并与第一管体31连通。
本实施例的其余结构与实施例1相同,在此不再赘述。
实施例3
如图7所示,本实施例提供一种横梁开合装置200,包括第一横梁210、第二横梁220、第一连接件230、第二连接件240、第三连接件250、第四连接件260和实施例2中的双联油缸100。
其中,第一连接件230、第二连接件240、第三连接件250和第四连接件260四者的结构均相同,四者均为可伸缩的结构。
如图8所示,第一连接件230包括第一连接体231、双头螺杆232和第二连接体233。双头螺杆232的一端设有左旋螺纹,另一端设有右旋螺纹。第一连接体231螺接在双头螺杆232的一端,第二连接体233螺接在双头螺杆232的另一端。当双头螺杆232相对于第一连接体231和第二连接体233转动时,第一连接体231和第二连接体233将沿双头螺杆232的轴向运动,从而使得第一连接件230伸长或缩短。
如图7所示,第一横梁210与第二横梁220并列设置,第一横梁210平行于第二横梁220,双联油缸100的布置与第一横梁210的长度方向一致,双联油缸100位于第一横梁210与第二横梁220之间。第一连接件230的第一连接体231与第一横梁210铰接,第一连接件230的第二连接体233与第一油缸10的第一活塞杆13铰接;第二连接件240的第一连接体231与第二横梁220铰接,第二连接件240的第二连接体233与第一油缸10的第一活塞杆13铰接;第三连接件250的第一连接体231与第一横梁210铰接,第三连接件250的第二连接体233与第二油缸20的第一活塞杆13铰接;第四连接件260的第一连接体231与第二横梁220铰接,第四连接件260的第二连接体233与第二油缸20的第一活塞杆13铰接。第一连接件230与第二连接件240呈一定夹角,第三连接件250与第四连接件260呈一定夹角。第一连接件230平行于第三连接件250,第二连接件240平行于第四连接件260。
当油液从第一进液口16进入到第一有杆腔14时,第一油缸10的第一活塞杆13回缩,第二油缸20的第一活塞杆13伸出。第一油缸10使第一连接件230与第二连接件240间的夹角缩小,第二油缸20使第三连接件250与第四连接件260间的夹角缩小,从而使第一横梁210与第二横梁220相互靠近。当油液从第二出液口24进入到第二有杆腔21内,第一油缸10和第二油缸20件同时推动第一横梁210与第二横梁220相互远离。当需要对第一横梁210与第二横梁220之间的最大间距进行调节时,可通过对第一连接件230、第二连接件240、第三连接件250和第四连接件260的长度进行调节来实现。
本实施例中,可对双联油缸100中的第一油缸10与第二油缸20的距离进行调整,以适应不同尺寸的横梁。
实施例4
本实施例提供了一种横梁开合的方法,其使用上述提到的横梁开合装置 200,该方法包括:
第一进液口16进油,第一油缸10的活塞杆(即第一活塞杆13)缩回,且拉动第一连接件230和第二连接件240,第一无杆腔15内的油通过第一出液口17、连接管30和第二进液口23进入第二无杆腔22,第二有杆腔21内的油排出,第二油缸20的活塞杆(即第一活塞杆13)伸出,且拉动第三连接件250和第四连接件260;
第一连接件230、第二连接件240、第三连接件250和第四连接件260同步运动且使并列设置的第一横梁210和第二横梁220相互远离或靠近。
这里以图7中的相对位置进行说明,图7中第一油缸10和第二油缸20安装后,当第一油缸10的第一活塞杆13完全缩回、第二油缸20的第一活塞杆13完全伸出时,第一横梁210和第二横梁220极限靠近。同理,当第一油缸10的第一活塞杆13完全伸出、第二油缸20的第一活塞杆13完全缩回时,第一横梁210和第二横梁220极限远离。
同理,当第一连接件230、第二连接件240、第三连接件250和第四连接件260安装在第一横梁210和第二横梁220上后,安装第一油缸10和第二油缸20的相对位置不同,第一油缸10和第二油缸20的第一活塞杆13所对应的伸出或缩回,其在第一横梁210和第二横梁220的靠近或远离的表现也不相同。但是均可以实现第一横梁210与第二横梁220的相互靠近或远离。
也就是说,在其他的安装状态下,第一油缸10的第一活塞杆13完全伸出、第二油缸20的第一活塞杆13完全缩回时,第一横梁210和第二横梁220可以表现为极限靠近。
实施例5
参见图9,本实施例提供一种横梁开合装置200,包括第一横梁210、第二横梁220、开合驱动组件270、控制组件(图未示)以及承载组件280,第一横梁210与第二横梁220并列设置,开合驱动组件270设置在第一横梁210与第二横梁220之间,控制组件与开合驱动组件270连接,开合驱动组件270在控制组件的驱动下拉合或推开第一横梁210与第二横梁220。承载组件280设置在第一横梁210与第二横梁220的下方,配置成支撑第一横梁210与第二横梁220。
开合驱动组件270包括驱动件271、两个支撑件273、两个双向连接螺杆275以及四个关节轴承277,两个支撑件273分别固定连接于第一横梁210与第二横梁220底部相对的内侧。两个双向连接螺杆275的一端分别铰接于两个支撑件273,两个双向连接螺杆275的一端分别通过关节轴承277铰接于两个支撑件273,两个双向连接螺杆275的另一端均通过关节轴承277铰接于驱动件271,控制组件连接于驱动件271,配置成控制驱动件271以驱动两个双向连接螺杆275拉合或推开第一横梁210与第二横梁220。
在本实施例中,开合驱动组件270的两个双向连接螺杆275均呈V字型设置,且两个双向连接螺杆275的夹角随着第一横梁210和第二横梁220的开合发生变化。
开合驱动组件270的数量为多个,多个开合驱动组件270沿第一横梁210与第二横梁220的延伸方向均匀设置在第一横梁210与第二横梁220之间,且相邻的两个开合驱动组件270的驱动件271相背或相对设置,使得第一横梁210与第二横梁220的长度得以更长。
在本实施例中,开合驱动组件270的数量为两个,两个驱动件271间隔设置在第一横梁210与第二横梁220之间,两个驱动件271相背设置,使得两个驱动件271的运动方向相反。值得注意的是,开合驱动组件270的数量并不仅仅限于两个,也可以是四个、六个或者八个等,且相邻两个驱动件271的运动方向相反,开合驱动组件270的数量可以根据第一横梁210和第二横梁220的长度进行适当增减。
承载组件280包括多个承载基台(图未示)、多个第一滚轮组件(图未示)和多个第二滚轮组件(图未示),多个第一滚轮组件固定设置在第一横梁210的底部并一一对应地抵接在多个承载基台上,第一横梁210通过多个第一滚轮组件可相对承载基台滑动,多个第二滚轮组件固定设置在第二横梁220的底部并一一对应地抵接在多个承载基台上,第二横梁220通过多个第二滚轮组件可相对承载基台滑动。
参见图10,在本实施例中,驱动件271为驱动油缸,每个驱动油缸包括缸体(即第二缸体2711)、活塞(即第二活塞2713)以及活塞杆(即第二活塞杆2715),每个第二活塞2713容置在对应的第二缸体2711内,每个第二活塞杆2715的一端伸入对应的第二缸体2711并与对应的第二活塞2713固定连接,另一端铰接于对应的两个关节轴承277,多个第二缸体2711依次串联且相邻两个第二缸体2711通过管路连通,以使相邻两个驱动件271能够同步运动。
这里需要说明的是,当驱动件271的数量为两个时,其结构可以选用上述实施例中提及的双联油缸100。同理,当驱动件271的数量为三个时,也可以为三联油缸。
值得注意的是,此处驱动件271并不仅仅限于驱动油缸,也可以是驱动气缸或电动推杆等,在此不作具体限定。
每个第二缸体2711内具有相互隔离的有杆腔和无杆腔,有杆腔和无杆腔通过第二活塞2713分隔,相邻的两个有杆腔通过管路连通,相邻的两个无杆腔也通过管路连通。
在本实施例中,两个第二缸体2711的无杆腔相应注满液压油并通过油管连通,而两个第二缸体2711的有杆腔分别作为液压油的输入、输出端。当输入端第二缸体2711的有杆腔注入液压油时,第二活塞2713被油压推动,对应的第二活塞杆2715缩回,输入端第二缸体2711的无杆腔中的液压油通过油管进入到输出端第二缸体2711的无杆腔,使得输出端第二缸体2711对应的第二活塞杆2715伸出,输出端第二缸体2711的有杆腔中的液压油通过管路重新进入到外界的液压系统。
需要说明的是,由于两个第二缸体2711之间通过油管连接,所以只要相应地加长或缩短油管的长度,便可对驱动件271的安装位置进行调节,故两个 驱动件271的具体安装位置不受限制。这种情况也适配置成多个驱动件271的安装。
参见图11,每个支撑件273包括支撑台2731和连接件(即第五连接件2733),每个支撑台2731贴设在第一横梁210的内侧壁或第二横梁220的内侧壁,每个第五连接件2733滑动设置于对应的支撑台2731,并铰接于对应的关节轴承277。
每个双向连接螺杆275包括螺杆本体2751以及连接头2753,每个关节轴承277固定连接于对应的螺杆本体2751的一端并与支撑件273铰接。
螺杆本体2751可以选用上述实施例所提及的双头螺杆232。
综上所述,本实施例提供了一种横梁开合装置200,将驱动油缸与两个双向连接螺杆275铰接,同时两个双向连接螺杆275分别与安装在第一横梁210侧壁和第二横梁220侧壁的支撑件273通过关节轴承277铰接,使得两个双向连接螺杆275在驱动油缸的驱动下可拉合或推开第一横梁210和第二横梁220。同时,相邻两个驱动油缸通过油管连接,并使得驱动油缸同步运动。而多个开合驱动组件270的设置则使得第一横梁210和第二横梁220的长度得以更长,使得该横梁开合装置200的适应性更强。相较于现有技术,本实施例提供的一种横梁开合装置200,通过驱动油缸来推动第一横梁210和第二横梁220的开合,结构简单,单路液压输入输出控制同步更简单方便,同时不存在使用磨损,不受零部件加工精度影响,使用寿命更长。
实施例6
参见图12,本实施例提供了一种横梁开合控制系统300,包括开合控制装置301以及横梁开合装置200,其中横梁开合装置200的基本结构和原理及产生的技术效果和上述实施例相同,为简要描述,本实施例部分未提及之处,可参考上述实施例中相应的内容。
开合控制装置301包括控制器302、多个拉杆式位移传感器303、阀门组件304、报警器305以及显示器306,阀门组件304连接于驱动件271,配置成控制驱动件271运动,多个拉杆式位移传感器303固定连接于第一横梁210与第二横梁220,配置成测定第一横梁210与第二横梁220的间距,控制器302分别与显示器306、阀门组件304和多个拉杆式位移传感器303电性连接。显示器306分别与多个拉杆式位移传感器303电性连接,配置成接收每个拉杆式位移传感器303采集的位移数据并显示出来,报警器305与显示器306电性连接并依据位移数据选择性地发出报警信号。
在本实施例中,控制器302采用PLC控制器,由该PLC控制器来控制阀门组件304,进而控制驱动件271的运动。
在本实施例中,拉杆式位移传感器303为四个,四个拉杆式位移传感器303分布在第一横梁210与第二横梁220上,测定第一横梁210与第二横梁220不同位置的距离并将采集到的位移数据传递到PLC控制器,同时标定零点位置及最大位置。
阀门组件304包括第一阀门和第二阀门,第一阀门和第二阀门均连接于驱 动件271,第一阀门配置成控制驱动件271带动两个双向连接螺杆275拉合第一横梁210与第二横梁220,第二阀门配置成控制驱动件271带动两个双向连接螺杆275推开第一横梁210与第二横梁220。
在本实施例中,第一阀门和第二阀门均为电磁阀,第一阀门和第二阀门均与PLC控制器电性连接。具体地,第一阀门和第二阀门均安装在驱动油缸的进油管路上,分布控制第一横梁210和第二横梁220的拉合、推开。
在本实施例中,该横梁开合控制系统300的控制步骤如下:
步骤1:根据需要在显示器306上设定横梁间距,PLC控制器会将设定的横梁间距与当前间距进行比对。
步骤2:当设定的横梁间距大于当前间距时,PLC控制器向第二阀门发出控制信号并使得第二阀门通电,打开进油管路,使得驱动油缸带动两个双向连接螺杆275推开第一横梁210与第二横梁220;当设定的横梁间距小于当前间距时,PLC控制器向第一阀门发出控制信号并使得第一阀门通电,打开进油管路,使得驱动油缸带动两个双向连接螺杆275拉合第一横梁210与第二横梁220。
步骤3:当拉杆式位移传感器303采集到的第一横梁210与第二横梁220的间距与设定的横梁间距一致时关闭第一阀门或第二阀门。
步骤4:关闭第一阀门或第二阀门后,四个拉杆式位移传感器303将采集到的第一横梁210与第二横梁220的间距传递至PLC控制器,PLC控制器比对四个拉杆式位移传感器303的测量值,若误差在允许值范围内,则操作停止;若误差在允许范围外,则PLC控制器控制报警器305发出报警信号。
步骤5:四个拉杆式位移传感器303将采集到的第一横梁210与第二横梁220的间距传递至PLC控制器进行比对,当四个传感器的测量值中任一个超过预设的保护值范围时,断开第一阀门与第二阀门,同时PLC控制器控制报警器305发出报警信号。
值得注意的是,步骤5可以与步骤1、步骤2、步骤3或步骤4同步进行,随时监测第一横梁210与第二横梁220的距离,防止第一横梁210和第二横梁220的间距过大。
综上所述,本实施例提供了一种横梁开合控制系统300,配置成控制横梁开合,该横梁开合控制系统300通过PLC控制器来控制两个电磁阀,进而控制驱动油缸带动两个双向连接螺杆275拉合或推开第一横梁210与第二横梁220,操作简单。通过拉杆式位移传感器303向PLC控制器反馈第一横梁210与第二横梁220的距离,使得该横梁开合控制系统300可以精确控制第一横梁210与第二横梁220的开合距离。同时也通过拉杆式位移传感器303对整个系统进行有效地监控,保护系统安全。相较于现有技术,本实施例提供的一种横梁开合控制系统300,安全、高效同时操作简单,能够精确控制第一横梁210与第二横梁220的开合距离。
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则 之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。
工业实用性:
综上所述,本发明提供了一种双联油缸,其运用在横梁开合装置上,使得横梁的运行安全、高效、开合稳定、易于控制且使用寿命长。

Claims (20)

  1. 一种双联油缸,其特征在于,包括第一油缸、第二油缸和连接管;
    所述第一油缸具有相互隔离的第一有杆腔和第一无杆腔,所述第一油缸设有第一进液口和第一出液口,所述第一进液口与所述第一有杆腔连通,所述第一出液口与所述第一无杆腔连通;
    所述第二油缸具有相互隔离的第二有杆腔和第二无杆腔,所述第二油缸设有第二进液口和第二出液口,所述第二进液口与所述第二无杆腔连通,所述第二出液口与所述第二有杆腔连通;
    所述第一油缸与所述第二油缸相背设置,所述第一出液口与所述第二进液口通过所述连接管连通。
  2. 根据权利要求1所述的双联油缸,其特征在于,所述连接管的一端与所述第一油缸可拆卸的连接,所述连接管的另一端与所述第二油缸可拆卸的连接。
  3. 根据权利要求1所述的双联油缸,其特征在于,所述连接管为刚性管,所述连接管可伸缩;
    当所述连接管伸长时,所述第一油缸与所述第二油缸相互远离;当所述连接管缩短时,所述第一油缸与所述第二油缸相互靠近。
  4. 根据权利要求3所述的双联油缸,其特征在于,所述连接管包括第一管体、第二管体和锁紧件,所述第一管体与所述第一油缸连接,所述第二管体与所述第二油缸连接,所述第一管体的一端延伸至所述第二管体内部,所述第一管体与所述第二管体连通,所述第一管体能够相对于所述第二管体的轴向移动;
    所述锁紧件配置成将所述第一管体与所述第二管体锁紧。
  5. 根据权利要求4所述的双联油缸,其特征在于,所述第一管体远离所述第一油缸的一端设有向外凸起的第一环形凸出部,所述第一环形凸出部的外径与所述第二管体的内径相匹配;
    所述第二管体远离所述第二油缸的一端设有向内凸起的第二环形凸出部,所述第二环形凸出部的内径与所述第一管体的外径相匹配。
  6. 根据权利要求5所述的双联油缸,其特征在于,所述第二管体的内壁上设有多个圆周分布的凹槽,所述凹槽沿所述第二管体的轴向布置;
    所述第一环形凸出部的外壁上设有多个圆周分布的凸起,所述凸起与所述凹槽一一对应,所述凸起的外轮廓与所述凹槽的内轮廓相匹配,所述凸起可滑动的设置于所述凹槽内。
  7. 一种横梁开合装置,其特征在于,包括第一横梁、第二横梁、第一连接件、第二连接件、第三连接件、第四连接件和权利要求1-6任一项所述的双联油缸;
    所述第一横梁与所述第二横梁并列设置,所述第一连接件的一端与所述第一横梁铰接,所述第一连接件的另一端与所述第一油缸的活塞杆铰接,所述第二连接件的一端与所述第二横梁铰接,所述第二连接件的另一端与所述第一油 缸的活塞杆铰接,所述第三连接件的一端与所述第一横梁铰接,所述第三连接件的另一端与所述第二油缸的活塞杆铰接,所述第四连接件的一端与所述第二横梁铰接,所述第四连接件的另一端与所述第二油缸的活塞杆铰接;
    所述第一油缸和所述第二油缸能够同时推动所述第一横梁与所述第二横梁相互远离或靠近。
  8. 根据权利要求7所述的横梁开合装置,其特征在于,所述第一连接件、所述第二连接件、所述第三连接件和所述第四连接件均可伸缩。
  9. 根据权利要求8所述的横梁开合装置,其特征在于,所述第一连接件包括第一连接体、双头螺杆和第二连接体,所述第一连接体螺接于所述双头螺杆的一端,所述第二连接体螺接于所述双头螺杆的另一端,所述第一连接体与所述第一横梁铰接,所述第二连接体与所述第一油缸的活塞杆铰接。
  10. 一种横梁开合的方法,使用如权利要求7-9任一项所述的横梁开合装置,其特征在于,所述方法包括:
    所述第一进液口进油,所述第一油缸的活塞杆缩回,且拉动所述第一连接件和所述第二连接件,所述第一无杆腔内的油通过所述第一出液口、所述连接管和所述第二进液口进入所述第二无杆腔,所述第二有杆腔内的油排出,所述第二油缸的活塞杆伸出,且拉动所述第三连接件和所述第四连接件;
    所述第一连接件、所述第二连接件、所述第三连接件和所述第四连接件同步运动且使并列设置的所述第一横梁和所述第二横梁相互远离或靠近。
  11. 一种横梁开合装置,其特征在于,包括第一横梁、第二横梁、开合驱动组件以及控制组件,所述第一横梁与所述第二横梁并列设置,所述开合驱动组件包括驱动件、两个支撑件、四个关节轴承以及两个双向连接螺杆,两个所述支撑件分别固定连接于所述第一横梁与所述第二横梁的底部内侧,两个所述双向连接螺杆的一端分别通过所述关节轴承铰接于两个所述支撑件,两个所述双向连接螺杆的另一端均通过所述关节轴承铰接于所述驱动件,所述控制组件连接于所述驱动件,且配置成控制所述驱动件以驱动两个所述双向连接螺杆拉合或推开所述第一横梁与所述第二横梁。
  12. 根据权利要求11所述的横梁开合装置,其特征在于,所述开合驱动组件的数量为多个,多个所述开合驱动组件沿所述第一横梁与所述第二横梁的延伸方向均匀设置在所述第一横梁与所述第二横梁之间,且相邻的两个所述开合驱动组件的所述驱动件相背或相对设置。
  13. 根据权利要求11所述的横梁开合装置,其特征在于,所述驱动件为驱动油缸,每个所述驱动油缸包括缸体、活塞以及活塞杆,每个所述活塞容置在对应的所述缸体内,每个所述活塞杆的一端伸入对应的所述缸体并与对应的所述活塞固定连接,每个所述活塞杆的另一端铰接于对应的两个所述关节轴承,多个所述缸体依次串联且相邻两个所述缸体通过管路连通。
  14. 根据权利要求13所述的横梁开合装置,其特征在于,每个所述缸体内具有相互隔离的有杆腔和无杆腔,所述有杆腔和所述无杆腔通过所述活塞分隔,相邻的两个所述有杆腔通过管路连通,相邻的两个所述无杆腔也通过管路 连通。
  15. 根据权利要求11所述的横梁开合装置,其特征在于,每个所述支撑件包括支撑台和连接件,每个所述支撑台贴设在所述第一横梁靠近底部的内侧壁或所述第二横梁靠近底部的内侧壁,每个所述连接件滑动设置于对应的所述支撑台并与对应的所述关节轴承铰接。
  16. 根据权利要求11-15任一项所述横梁开合装置,其特征在于,每个所述双向连接螺杆包括螺杆本体以及设置在螺杆本体两端的连接头,所述螺杆本体通过两个所述连接头分别连接于两个所述关节轴承。
  17. 根据权利要求11所述的横梁开合装置,其特征在于,所述横梁开合装置还包括承载组件,所述承载组件包括多个承载基台、多个第一滚轮组件和多个第二滚轮组件,多个所述第一滚轮组件固定设置在所述第一横梁的底部并一一对应地抵接在多个所述承载基台上,所述第一横梁通过多个所述第一滚轮组件可滑动的设置于所述承载基台,多个所述第二滚轮组件固定设置在所述第二横梁的底部并一一对应地抵接在多个所述承载基台上,所述第二横梁通过多个所述第二滚轮组件可滑动的设置于所述承载基台。
  18. 一种横梁开合控制系统,其特征在于,包括开合控制装置以及如权利要求11-17任一项所述的横梁开合装置,所述开合控制装置包括控制器、多个拉杆式位移传感器以及阀门组件,所述阀门组件连接于所述驱动件,且配置成控制所述驱动件运动,多个所述拉杆式位移传感器固定连接于所述第一横梁与所述第二横梁,且配置成测定所述第一横梁与所述第二横梁的间距,所述控制器分别与所述阀门组件和多个拉杆式位移传感器电性连接。
  19. 根据权利要求18所述的横梁开合控制系统,其特征在于,所述横梁开合控制系统还包括报警器与显示器,所述显示器分别与多个所述拉杆式位移传感器电性连接,且配置成接收每个所述拉杆式位移传感器采集的位移数据并显示出来,所述报警器与所述显示器电性连接并依据所述位移数据选择性地发出报警信号。
  20. 根据权利要求18所述的横梁开合控制系统,其特征在于,所述阀门组件包括第一阀门和第二阀门,所述第一阀门和所述第二阀门均连接于所述驱动件,所述第一阀门配置成控制所述驱动件带动两个所述双向连接螺杆拉合所述第一横梁与所述第二横梁,所述第二阀门配置成控制所述驱动件带动两个所述双向连接螺杆推开所述第一横梁与所述第二横梁。
PCT/CN2017/103753 2017-07-17 2017-09-27 双联油缸、横梁开合装置、横梁开合的方法及横梁开合控制系统 WO2019015109A1 (zh)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
CN201710584504.6 2017-07-17
CN201710580631.9A CN107191430B (zh) 2017-07-17 2017-07-17 一种横梁开合装置以及横梁开合控制系统
CN201710580631.9 2017-07-17
CN201710584504.6A CN107131176B (zh) 2017-07-17 2017-07-17 一种双联油缸及横梁开合装置

Publications (1)

Publication Number Publication Date
WO2019015109A1 true WO2019015109A1 (zh) 2019-01-24

Family

ID=65015943

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2017/103753 WO2019015109A1 (zh) 2017-07-17 2017-09-27 双联油缸、横梁开合装置、横梁开合的方法及横梁开合控制系统

Country Status (1)

Country Link
WO (1) WO2019015109A1 (zh)

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070131105A1 (en) * 2005-10-13 2007-06-14 Dannehl Friedrich W Supply line
CN200989342Y (zh) * 2006-12-07 2007-12-12 三一重工股份有限公司 伸缩机构用油缸组
CN102330715A (zh) * 2011-07-14 2012-01-25 长沙中联重工科技发展股份有限公司 混凝土泵送设备、串联油缸及其行程自适应末端补偿方法
CN102359372A (zh) * 2011-11-11 2012-02-22 郑州宜源翔石油科技有限公司 卧式推靠器
CN203176045U (zh) * 2013-04-12 2013-09-04 泸州市江阳区红岩机械有限公司 组合式油缸
CN206257376U (zh) * 2016-12-08 2017-06-16 辽宁丹东新弘源农业科技发展有限公司 可伸缩液压油管
CN107131176A (zh) * 2017-07-17 2017-09-05 江苏丰东热技术有限公司 一种双联油缸及横梁开合装置
CN107191430A (zh) * 2017-07-17 2017-09-22 江苏丰东热技术有限公司 一种横梁开合装置以及横梁开合控制系统

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070131105A1 (en) * 2005-10-13 2007-06-14 Dannehl Friedrich W Supply line
CN200989342Y (zh) * 2006-12-07 2007-12-12 三一重工股份有限公司 伸缩机构用油缸组
CN102330715A (zh) * 2011-07-14 2012-01-25 长沙中联重工科技发展股份有限公司 混凝土泵送设备、串联油缸及其行程自适应末端补偿方法
CN102359372A (zh) * 2011-11-11 2012-02-22 郑州宜源翔石油科技有限公司 卧式推靠器
CN203176045U (zh) * 2013-04-12 2013-09-04 泸州市江阳区红岩机械有限公司 组合式油缸
CN206257376U (zh) * 2016-12-08 2017-06-16 辽宁丹东新弘源农业科技发展有限公司 可伸缩液压油管
CN107131176A (zh) * 2017-07-17 2017-09-05 江苏丰东热技术有限公司 一种双联油缸及横梁开合装置
CN107191430A (zh) * 2017-07-17 2017-09-22 江苏丰东热技术有限公司 一种横梁开合装置以及横梁开合控制系统

Similar Documents

Publication Publication Date Title
KR101907118B1 (ko) 유전에서의 이용을 위한 토크 장치 및 그 작동 방법
US4632018A (en) Fluid cylinder position sensor mounting apparatus
CN1963239A (zh) 用于伸缩机构的油缸组
US4982652A (en) Fluid operated actuator with recessed position sensor and recessed end cap fastener
CN103868803B (zh) 用于大型爆炸波模拟装置的爆炸驱动器
CN111006838B (zh) 一种嵌套组合使用的风洞可移动收集器装置
WO2019015109A1 (zh) 双联油缸、横梁开合装置、横梁开合的方法及横梁开合控制系统
CN113172124A (zh) 一种砼回填过程中压力钢管的圆度保持方法
ITBS20090111A1 (it) Supporto per un utensile per il trattamento di materiale
CN210623286U (zh) 双油缸同步控制装置
CN102606556B (zh) 一种自动补偿容积同步分流装置
CN111022420A (zh) 一种集成式机械锁紧液压缸及系统
ITBO20060209A1 (it) Pressa radiale per la raccordatura di tubi idraulici ad alta pressione.
CN109681137B (zh) 单向液压伸缩式连续油管牵引器
RU2670644C2 (ru) Направляющий блок для исполнительного механизма
CN104275609B (zh) 一种内孔定位夹具
CN110905885A (zh) 内置位移传感器的倒置型液压缸及液压机构
CN219511765U (zh) 一种球阀气密性检测装置
CN201991864U (zh) 一种双缸并联油缸
CN107191430B (zh) 一种横梁开合装置以及横梁开合控制系统
CN206903977U (zh) 一种横梁开合装置以及横梁开合控制系统
CN109654084A (zh) 一种防爆型伺服液压缸
CN104527111A (zh) 高精强力液压机
CN112628224B (zh) 一种四边形连杆机构
CN220118431U (zh) 一种伸缩缸

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 17918381

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 17918381

Country of ref document: EP

Kind code of ref document: A1