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WO2019062967A1 - Battery pack, battery heat management system, and vehicle - Google Patents

Battery pack, battery heat management system, and vehicle Download PDF

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Publication number
WO2019062967A1
WO2019062967A1 PCT/CN2018/108801 CN2018108801W WO2019062967A1 WO 2019062967 A1 WO2019062967 A1 WO 2019062967A1 CN 2018108801 W CN2018108801 W CN 2018108801W WO 2019062967 A1 WO2019062967 A1 WO 2019062967A1
Authority
WO
WIPO (PCT)
Prior art keywords
heat exchange
battery
control valve
battery pack
valve port
Prior art date
Application number
PCT/CN2018/108801
Other languages
French (fr)
Chinese (zh)
Inventor
伍星驰
谈际刚
王洪军
Original Assignee
比亚迪股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 比亚迪股份有限公司 filed Critical 比亚迪股份有限公司
Publication of WO2019062967A1 publication Critical patent/WO2019062967A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/613Cooling or keeping cold
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/62Heating or cooling; Temperature control specially adapted for specific applications
    • H01M10/625Vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/655Solid structures for heat exchange or heat conduction
    • H01M10/6556Solid parts with flow channel passages or pipes for heat exchange
    • H01M10/6557Solid parts with flow channel passages or pipes for heat exchange arranged between the cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/656Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
    • H01M10/6567Liquids
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • H01M50/207Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
    • H01M50/209Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present disclosure relates to the field of vehicle technology, and in particular to a battery pack and a battery thermal management system having the same and a vehicle having the battery thermal management system.
  • the present disclosure aims to solve at least one of the technical problems in the related art to some extent.
  • an object of the present disclosure is to provide a battery pack, which has a good heat exchange effect and a suitable operating temperature.
  • Another object of the present disclosure is to provide a battery thermal management system.
  • Yet another object of the present disclosure is to propose a vehicle.
  • a battery pack includes: a box; a plurality of battery modules, the plurality of battery modules are disposed in the box, the plurality of battery modules are divided into a plurality of rows of battery modules, and each of the battery modules
  • the group is provided with a heat exchange member; a plurality of heat exchange tube assemblies, each of the battery modules corresponding to at least one of the heat exchange tube assemblies, each of the heat exchange tube assemblies comprising a plurality of independent heat exchange tubes and two a branch pipe, each of the heat exchange tubes of each of the heat exchange tube assemblies is connected between heat exchange members of two adjacent battery modules in a row of battery modules, each of the exchanges
  • the branch pipe of the heat pipe assembly is connected at an inlet or an outlet of a heat exchange member of the battery module at an end of each row of battery modules; a total inlet pipe and a total outlet pipe, the total inlet pipe and the inlet The total outlet pipes are respectively connected to the two branch pipes of each of the heat exchange tube assemblies.
  • the total inlet pipe can supply the heat exchange liquid into the plurality of heat exchange tube assemblies, and the heat exchange liquid enters the plurality of heat exchange tube assemblies respectively, thereby flowing through each of the battery modules.
  • the heat exchange member exchanges heat with the battery core in the heat exchange member, thereby improving the operating temperature of the battery core, prolonging the working life of the battery core, and the temperature difference between the battery modules is small, and the temperature of the battery pack is Uniform distribution and good work reliability.
  • each of the heat exchange members is provided with an interface for communicating with the heat exchange tube on a corresponding one of the battery modules.
  • the heat exchange tubes are bellows.
  • the upper surface of the battery module is provided with a limiting member that limits the degree of freedom of the heat exchange tube.
  • the limiting member is a snap ring, and the heat exchange tube is snapped into the snap ring.
  • the heat exchange liquids in the plurality of heat exchange tube assemblies flow in the same direction, the total water inlet pipe is located at one side of the plurality of battery modules, and the total outlet water pipe is located at the plurality of The opposite side of the battery module.
  • each row of battery modules corresponds to two heat exchange tube assemblies, and the flow direction of the two heat exchange tube assemblies alternates.
  • the total inlet pipe and the total outlet pipe are disposed on opposite sides of the plurality of battery modules.
  • the branch tube is L-shaped to fit the side and upper surfaces of the battery module.
  • At least one length of the pipe section of the total inlet pipe and the total outlet pipe is rectangular.
  • each of the heat exchange tubes is provided with a joint at both ends thereof.
  • each of the battery modules includes a battery pack, the heat exchange member is a heat exchange plate, and the heat exchange plate is disposed at one side of the battery core group.
  • a thermal pad is interposed between the heat exchange plate and the set of cells.
  • a battery thermal management system comprising: the battery pack; a heat exchange circulation pipeline, two ends of the heat exchange circulation pipeline are respectively connected to the total inlet pipe and the total outlet pipe; a refrigeration system and a heating system
  • the refrigeration system includes a compressor, a condenser, and a heat exchanger, the heat exchanger including a first heat exchange channel and a second heat exchange channel that exchange heat with each other, the first heat exchange channel being connected in series to the compression
  • the second heat exchange passage is a part of the heat exchange circulation duct
  • the warm air system is for heating air
  • the warm air system includes a warm air duct, the warm air
  • the conduit is selectively communicable with the heat exchange circulation passage; a first PTC heater for selectively heating the heat exchange liquid in the heat exchange circulation passage.
  • the refrigeration system further includes a third heat exchange passage connected in series between the compressor and the condenser, the third heat exchange passage and the The warm air ducts exchange heat with each other.
  • the battery thermal management system further includes a first control valve, the warm air duct and the heat exchange circulation passage being selectively communicable by the first control valve.
  • the first control valve regulates a flow rate of heat exchange liquid flowing from the heat exchange circulation passage into the total water inlet pipe, and adjusts flow from the heat exchange circulation passage into the warm air passage The flow of heat exchange liquid.
  • the first control valve includes a first valve port, a second valve port, and a third valve port, a first valve port of the first control valve and the first PTC heater An outlet port is connected, a second valve port of the first control valve is in communication with the warm air duct, a third valve port of the first control valve is in communication with the total inlet pipe, and the first control valve is first The valve port is in communication with the second valve port of the first control valve and the flow rate is adjustable, and the first valve port of the first control valve is in communication with the third valve port of the first control valve and the flow rate is adjustable.
  • the battery thermal management system further includes a second control valve, the total outlet pipe selectively connecting the inlet of the first PTC heater and the One of the total inlet pipes.
  • the second control valve includes a first valve port, a second valve port, and a third valve port, and the first valve port of the second control valve is in communication with the total outlet pipe, a second valve port of the second control valve is in communication with the total inlet pipe, a third valve port of the second control valve is in communication with the first PTC heater, and a first valve port of the second control valve A second valve port of the second control valve or a third valve port of the second control valve may be selectively communicated.
  • the warm air system further includes a second PTC heater that selectively heats heat exchange liquid within the warm air duct.
  • a vehicle includes the battery thermal management system.
  • FIG. 1 is a schematic diagram of one embodiment of a battery thermal management system for a vehicle in accordance with the present disclosure
  • FIG. 2 is a schematic structural view of a battery module according to an embodiment of the present disclosure
  • FIG. 3 is a schematic structural view of a first perspective of an interior of a battery module in accordance with an embodiment of the present disclosure
  • FIG. 4 is a schematic structural view of a second viewing angle of an interior of a battery module according to an embodiment of the present disclosure
  • FIG. 5 is a schematic structural view of a third perspective of an interior of a battery module according to an embodiment of the present disclosure.
  • FIG. 6 is a flow path diagram of a heat exchange medium of a battery pack in accordance with an embodiment of the present disclosure
  • FIG. 7 is a schematic structural view of a first perspective of a battery pack according to an embodiment of the present disclosure.
  • FIG. 8 is a schematic structural view of a second perspective view of a battery pack according to an embodiment of the present disclosure.
  • FIG. 9 is a schematic structural view of a third perspective of a battery pack according to an embodiment of the present disclosure.
  • FIG. 10 is a schematic illustration of another embodiment of a battery thermal management system for a vehicle in accordance with the present disclosure.
  • FIG. 11 is a schematic structural view of a first perspective view of a battery pack according to another embodiment of the present disclosure.
  • FIG. 12 is a schematic structural view of a second perspective view of a battery pack according to another embodiment of the present disclosure.
  • FIG. 13 is a schematic structural view of a first perspective of an interior of a battery module in accordance with an embodiment of the present disclosure
  • FIG. 14 is a schematic structural view of a second viewing angle of an interior of a battery module according to an embodiment of the present disclosure
  • FIG. 15 is a schematic diagram of a battery module according to still another embodiment of the present disclosure.
  • FIG. 16 is a schematic structural view of a first perspective of a battery module according to still another embodiment of the present disclosure.
  • FIG 17 is a schematic structural view of a second viewing angle of a battery module according to still another embodiment of the present disclosure.
  • a battery pack 1000 according to an embodiment of the present disclosure which can be applied to a vehicle as a power battery, is described in detail below with reference to the accompanying drawings.
  • the battery pack 1000 may include: a case 1, a plurality of battery modules 31, a plurality of heat exchange tube assemblies, a total water inlet pipe 33, and The total outlet pipe 34 and the plurality of battery modules 31 are disposed in the casing 1.
  • the casing 1 can function to protect and fix the plurality of battery modules 31.
  • a plurality of battery modules 31 are all part of the battery 3 , and the plurality of battery modules 31 are divided into a plurality of rows of battery modules 31 , and each of the battery modules 31 is provided with a heat exchange component. 312, the battery module 31 is distributed with a battery core 311, and the heat exchange member 312 can exchange heat with the battery core 311 to improve the operating temperature of the battery core 311.
  • the heat exchange member 312 may supply the high temperature heat exchange liquid to raise the operating temperature of the battery core 311.
  • Each row of battery modules 31 corresponds to at least one heat exchange tube assembly.
  • each row of battery modules 31 corresponds to one heat exchange tube assembly, and as shown in FIG. 11 and FIG.
  • Each row of battery modules 31 corresponds to two heat exchange tube assemblies.
  • Each heat exchange tube assembly includes a plurality of independent heat exchange tubes 32, and a plurality of independent heat exchange tubes 32 may be spaced apart in the row direction of the battery modules 31, and each of the heat exchange tube assemblies
  • the root heat exchange tubes 32 are connected between the heat exchange members 312 of the adjacent two battery modules 31 in the corresponding row of battery modules 31.
  • each heat exchange tube assembly can connect the heat exchange members 312 in the corresponding row of battery modules 31.
  • each of the heat exchange tube assemblies further includes branch pipes at both ends and for respectively connecting the main inlet pipe 33 and the total outlet pipe 34, one of which is connected to the main inlet pipe 33, and A branch pipe is connected to the total outlet pipe 34, and branch pipes of each heat exchange pipe assembly are connected at the inlet or outlet of the heat exchange member 312 of the battery module 31 at the end of each row of the battery modules 31.
  • the branch pipe is arranged to connect the main water inlet pipe 33 and each row of the battery modules 31, and to connect the main water outlet pipe 34 and each row of the battery modules 31.
  • the total inlet pipe 33 can supply the heat exchange liquid into the plurality of heat exchange tube assemblies, and the heat exchange liquid enters the plurality of heat exchange tube assemblies respectively, thereby flowing through each row of the battery modules.
  • the heat exchange member 312 in the 31, and heat exchange with the battery core 311 in the heat exchange member 312, thereby improving the operating temperature of the battery core 311, extending the working life of the battery core 311, and thus between the battery modules 31 The temperature difference is small, the temperature distribution of the battery pack 1000 is uniform, and the work reliability is good.
  • each heat exchange member 312 is provided with an interface for communicating with the heat exchange tube 32 on the corresponding battery module 31, wherein the interface may be perpendicular to the upper surface of the battery module 31.
  • the interface can be disposed on the upper surface of the battery module 31, so as to avoid affecting the arrangement of the plurality of battery modules 31 in the casing 1, and the heat exchange tube assembly can be sequentially replaced in a row of battery modules 31.
  • the heat members 312 are connected. As shown in FIG. 2, each heat exchange member 312 has a liquid inlet interface 3121 and a liquid outlet interface 3122.
  • the liquid inlet interface 3121 and the liquid outlet interface 3122 have the same structure, and the liquid inlet interface 3121 is used to connect the upstream heat exchange tubes 32.
  • the liquid outlet port 3122 is for connecting the downstream heat exchange tubes 32.
  • the heat exchange member 312 has a heat exchange liquid, and the heat exchange liquid can enter the heat exchange member 312 from the liquid inlet interface 3121, and the heat exchange liquid entering the heat exchange member 312 exchanges heat with the battery core 311 and then flows out from the liquid outlet interface 3122.
  • the piece 312 implements heating or cooling of the battery cell 311.
  • the heat exchange tube 32 may be a bellows having a certain degree of flexibility to effectively absorb mounting tolerances.
  • the upper surface of the battery module 31 is provided with a limiting member that limits the degree of freedom of the heat exchange tube 32.
  • the limiting member can effectively limit the heat exchange tubes 32 between the two battery modules 31, so that the position reliability of the heat exchange tubes 32 can be ensured, thereby ensuring the structural reliability of the battery pack 1000.
  • the limiting member is a snap ring 38, and the heat exchange tube 32 is snapped into the snap ring 38.
  • the snap ring 38 can effectively prevent the heat exchange tube 32 from randomly shaking, thereby ensuring the connection temperature of the heat exchange tube 32 and avoiding the occurrence of abnormal noise.
  • the heat exchange liquids in the plurality of heat exchange tube assemblies flow in the same direction
  • the total water inlet pipe 33 is located at one side of the plurality of battery modules 31
  • the total water outlet pipe 34 is located at the plurality of batteries. The opposite side of the module 31.
  • the total inlet pipe 33 and the total outlet pipe 34 are arranged reasonably, and the corresponding heat exchange tubes 32 can be respectively connected to the total inlet pipe 33 and the total outlet pipe 34, thereby reducing the manufacturing difficulty of the battery pack 1000 and reducing the battery pack 1000. Manufacturing costs.
  • each row of battery modules 31 corresponds to two heat exchange tube assemblies, and the flow directions of the two heat exchange tube assemblies alternate. That is to say, each of the battery modules 31 can correspond to two heat exchange members 312, and the heat exchange liquids in the two heat exchange members 312 flow in opposite directions, so that the heat exchange effects between the two heat exchange members 312 and the battery core 311 can be made.
  • the temperature uniformity between the battery modules 31 can be improved.
  • the opposite sides of the plurality of battery modules 31 are provided with a total inlet pipe 33 and a total outlet pipe 34.
  • the branch pipe can be divided into an inlet connection pipe 35 and a discharge connection pipe 36.
  • the liquid inlet port 3121 of the heat exchange member 312 of the first battery module 31 of each row of the battery modules 31 is connected to the main water inlet pipe 33 through the water inlet connection pipe 35, and the last of each row of battery modules 31
  • the liquid outlet port 3122 of the heat exchange member 312 of one battery module 31 is connected to the total outlet pipe 34 through the water outlet connection pipe 36.
  • the number of the water inlet connecting pipes 35 and the number of the water outlet connecting pipes 36 are the same as the number of the battery modules 31.
  • both the inlet connection pipe 35 and the outlet connection pipe 36 may be bellows, and the bellows has a certain degree of flexibility, and can effectively absorb installation tolerances.
  • the circulation pipe of the heat exchange liquid adopts the above arrangement and connection manner, is convenient to install and disassemble, and has small occupied space, and the connection is stable and reliable.
  • the total inlet pipe 33 and the total outlet pipe 34 are provided on the bottom plate of the casing 11, and the inlet port 3121 and the outlet port 3122 are provided at the top of the battery module 31, so the inlet pipe is connected.
  • 35 and the outlet connection pipe 36 are L-shaped pipes, so that the inlet connection pipe 35 and the outlet connection pipe 36 can respectively fit the side surface and the upper surface of the battery module 31.
  • the snap ring 38 can also be used to secure the inlet connection conduit 35 and the outlet connection conduit 36.
  • the water inlet connecting pipe 35 may be fixed by a snap ring 38 disposed on the edge of the first battery module 31 in each row of the battery modules 31, and the water outlet connecting pipe 36 It can be fixed by a snap ring 38 which is disposed on the edge of the last battery module 31 in each row of the battery modules 31, whereby the water inlet connecting pipe 35 and the water outlet connecting pipe 36 are not arbitrarily shaken and connected. Stable and avoid abnormal noise.
  • At least one length of the main inlet pipe 33 and the total outlet pipe 34 is rectangular.
  • the rectangular pipe section can facilitate the connection of the branch pipe, and this can facilitate the arrangement of the total inlet pipe 33 and the total outlet pipe 34 in the casing 1.
  • each of the heat exchange tubes 32 is provided with a joint at both ends thereof.
  • the adapter can be used for connection with the corresponding heat exchange tube 32.
  • the arrangement of the adapter can ensure the reliability of the connection between the heat exchange tube 32 and the heat exchange member 312 on the one hand, and can reduce the heat exchange tube on the other hand. Difficulty in connection between 32 and heat exchange member 312.
  • each battery module 31 includes a battery core group, and the heat exchange member 312 is a heat exchange plate, and the heat exchange plate is disposed at one side of the battery core group.
  • the heat exchange plate can be sandwiched between two groups of cells, such that one heat exchange plate can simultaneously exchange heat with two sets of cells; for example, Figure 13 and Figure As shown in Fig. 14, the two battery groups can be close to each other, and then the two heat exchange plates can be attached to the side where the two battery groups are apart from each other.
  • Each of the battery cells includes at least one row of cells 311, and each row of cells 311 includes at least one battery cell 311. It can be understood that when each row of cell groups includes a plurality of rows of cells 311, the plurality of rows of cells 311 are sequentially arranged from top to bottom.
  • the arrangement position and structure of the heat exchange member 312 can be applied to the structure in which the battery core 311 is stacked upward, and the space in the height direction can be effectively utilized to increase the capacitance of the battery module 31 while ensuring each battery core 311. Both are in direct contact with the heat exchange plate, and the contact area is large, and the heat conduction efficiency is high, so that the heat exchange effect is good.
  • the middle portion of the battery module 31 (for example, between two rows of battery groups) has poor heat dissipation conditions and severe temperature rise, and the heat exchange plate is sandwiched between two rows of battery groups. The temperature of the most severe area of the battery module 31 can be effectively reduced.
  • the heat exchange member 312 is vertically installed inside the battery module 31, and has a simple structure and convenient installation.
  • a heat conducting pad 313 is interposed between the heat exchange plate and each row of battery cells, and the battery core 311 is in contact with the heat exchange plate through the thermal pad 313 to absorb mounting tolerances and increase contact. The area further enhances the heat transfer effect.
  • thermal pads 313, and two thermal pads 313 are respectively disposed on both sides of the heat exchange plate.
  • a battery thermal management system 10000 includes the battery pack 1000 of the above embodiment, a heat exchange circulation duct, a refrigeration system 4, a warm air system 5, and a first PTC heater 6.
  • the battery pack 1000 can be installed on an electric vehicle to provide power output for the electric vehicle and an energy storage device for powering other electric equipment on the vehicle, and can be repeatedly charged.
  • a plurality of battery modules 31 may be provided in the battery pack 1000.
  • the battery pack 1000 has a total water inlet 21 formed on the total water inlet pipe 33 and a total water outlet port 22 formed on the total water outlet pipe 34. Both ends of the heat exchange circulation pipe are connected to the total water inlet 21 and the total water outlet 22, that is, the heat exchange circulation pipe is connected between the total water inlet 21 and the total water outlet 22.
  • the heat exchange liquid flows from the total water inlet 21 into the heat exchange cycle of the battery pack 1000 and the battery pack 1000, and then flows out from the total water outlet 22 to the heat exchange circulation pipe, so that the heat exchange liquid exchanges heat with the battery pack 1000.
  • refrigeration system 4 provides cooling power to thermal management system 10000.
  • the heat exchanger 41 includes a first heat exchange passage 411 and a second heat exchange passage 412 which exchange heat with each other, the first heat exchange passage 411 is connected in series between the compressor 42 and the condenser 43, and the second heat exchange passage 412 is heat exchange.
  • a part of the circulation duct, that is, the refrigerant flowing in the first heat exchange passage 411 is a refrigerant
  • the second heat exchange passage 412 is connected in series between the total water inlet 21 of the battery pack 1000 and the total water outlet 22, and flows in the second heat exchange passage 412. It is a heat exchange liquid.
  • the heat exchanger 41 is a plate heat exchanger 41, which is simple in structure and low in cost.
  • the heating system 5 is used to heat the air to achieve heating in the cab.
  • the warm air system 5 includes a warm air duct 51, and the warm air duct 51 is selectively connectable with the heat exchange circulation duct, that is, when the warm air system 5 needs to be turned on, the heat exchange liquid in the heat exchange circulation duct can flow into the warm air.
  • the air passage 51 whereby the heat flow liquid flows in the warm air duct 51, and when the heat exchange liquid is heated, the warm air passage 51 exchanges heat with the air flowing through the air to realize heating in the cab;
  • the heat exchange liquid in the heat exchange circulation pipe may not flow into the warm air passage 51, and the flow path of the heat exchange liquid can be reasonably selected according to the demand, thereby reducing heat loss.
  • the first PTC heater 6 provides heating power to the battery pack 1000 of the thermal management system 10000.
  • the first PTC heater 6 is configured to selectively heat the heat exchange liquid in the heat exchange circulation channel, and when the heat exchange liquid needs to be heated, the first PTC heater 6 is energized, and when the heat exchange liquid is not required to be heated, The first PTC heater 6 is powered off.
  • the heat exchange circulation pipeline can be provided with a water pump 2006 and a water tank 2007.
  • the water pump 2006 mainly provides power for the circulation system of the heat exchange liquid
  • the water tank 2007 is mainly used for adding a heat exchange liquid to the circulation system of the heat exchange liquid, and storing the heat exchange liquid.
  • the inlet and outlet of the water tank 2007, the inlet of the water pump 2006, and the outlet of the second heat exchange passage 412 may be in communication through the first three-way valve 91.
  • the water tank 2007 may be a secondary water tank of the electric vehicle 100000, so that the thermal management system 10000 can utilize the existing components of the electric vehicle 100000, saving cost and layout space.
  • the thermal management system 10000 When the temperature of the battery pack 1000 is too low, the thermal management system 10000 is activated, the first PTC heater 6 is energized, and the first PTC heater 6 utilizes the thermistor characteristic, the resistance rapidly increases with temperature, and the resistance heats up after energization.
  • the heat exchange liquid sequentially flows through the second heat exchange passage 412, the water pump 2006, the first PTC heater 6, the battery pack 1000, and the first The heat exchange channel 412, and the heat exchange liquid can exchange heat with the refrigerant in the first heat exchange passage 411 at the second heat exchange passage 412, so that the first PTC heater 6 heats the heat exchange liquid, and the battery pack can be realized. 1000 heating.
  • the heating power of the first PTC heater 6 is gradually decreased to maintain the battery pack 1000 at a suitable temperature.
  • the heat exchange liquid sequentially flows through the water pump 2006, the first PTC heater 6, and the battery pack 1000, and a part of the heat exchange liquid enters the second heat exchange passage 412. And the heat exchange liquid can exchange heat with the refrigerant in the first heat exchange passage 411 at the second heat exchange passage 412, so that the first PTC heater 6 heats the heat exchange liquid to realize heating of the battery pack 1000, and the other portion
  • the warm air passage 51 is entered, and the air is blown through the warm air passage 51 in the warm air passage 51 to heat the cab.
  • the heat demand of the warm air passage 51 can be preferentially satisfied.
  • the temperature in the cab reaches a predetermined temperature, it is only necessary to maintain the temperature in the cab to maintain balance.
  • the heat of the battery pack 1000 can be used to heat up.
  • the heat exchange liquid can thereby reduce the heating power of the first PTC heater 6, maintain the temperature of the supply cab, and achieve the purpose of rational utilization of energy.
  • the heat exchange liquid can be heated by the first PTC heater 6 to achieve heating of the battery pack 1000 and heating of the cab.
  • the thermal management system 10000 When the temperature of the battery pack 1000 is too high, the thermal management system 10000 is started, the compressor 42 of the refrigeration system 4 is started, the refrigerant is compressed, and after being cooled by the condenser 43, the refrigerant is expanded by the expansion valve and then enters the first heat exchange passage 411.
  • the refrigerant in the refrigeration system 4 exchanges heat with the heat exchange liquid of the second heat exchange passage 412. After the heat exchange liquid is cooled, it is circulated between the heat exchange circulation pipeline and the battery pack 1000 under the driving of the water pump 2006. And heat exchange with the battery pack 1000 to lower the temperature of the battery pack 1000.
  • the refrigeration system 4 When the cab needs to be turned on to cool down the cab, the refrigeration system 4 satisfies the cooling requirements of the battery pack 1000 and meets the cooling requirements in the cab.
  • the water pump 2006 may be separately activated to perform the heat exchange liquid circulation inside the battery pack 1000, thereby reducing the battery.
  • the temperature difference between the modules 31 may be separately activated to perform the heat exchange liquid circulation inside the battery pack 1000, thereby reducing the battery.
  • the cooling of the heat exchange liquid is achieved by heat exchange between the refrigerant of the refrigeration system 4 of the electric vehicle 1000 and the heat exchange liquid to achieve cooling of the battery pack 1000 through the first PTC heater 6
  • the heating of the heat exchange liquid is realized to realize the function of heating the battery pack 1000 and the cab, and in different external environments, the battery pack 1000 is still at a suitable temperature, thereby ensuring the temperature uniformity and temperature stability of the battery pack 1000,
  • the heat management efficiency is higher, and the heat exchange between the heat exchange liquid and the battery pack 1000 is performed, so that the heat of the battery pack 1000 is uniform, the temperature difference between the plurality of battery modules 31 in the battery pack 1000 is small, and the space of the heat exchange circulation pipeline is small.
  • the cost is low, and there is no need to increase too much peripheral equipment to drive the heat exchange liquid to circulate between the heat exchange circulation pipe and the battery pack 1000, thereby saving the power consumption of the electric vehicle.
  • combining the air conditioning system of the electric vehicle 100000 with the heating and cooling of the battery pack 1000 can preferentially ensure the use requirement of the air conditioning system.
  • the energy of the battery pack 1000 can supplement the heating power of the first PTC heater 6 to achieve the purpose and effect of fully utilizing the energy of the entire vehicle.
  • a battery thermal management system 10000 includes a battery pack 1000, a heat exchange circulation duct, an air conditioner system including an electric vehicle 100000 of a refrigeration system 4 and a heater system 5, and a first PTC.
  • the battery pack 1000 has a total water inlet 21 and a total water outlet 22, and both ends of the heat exchange circulation pipe are connected to the total water inlet 21 and the total water outlet 22, respectively.
  • the refrigeration system 4 includes a compressor 42, a condenser 43, and a heat exchanger 41.
  • the heat exchanger 41 includes a first heat exchange passage 411 and a second heat exchange passage 412 which exchange heat with each other, the first heat exchange passage 411 is connected in series between the compressor 42 and the condenser 43, and the second heat exchange passage 412 is heat exchange.
  • the first PTC heater 6 is for selectively heating the heat exchange liquid in the heat exchange circulation passage.
  • the warm air system 5 includes a warm air duct 51.
  • the warm air duct 51 and the heat exchange circulation duct are selectively communicated through the first control valve 7, whereby the control is simple and the switching of the operation mode of the thermal management system 10000 is facilitated.
  • the first control valve 7 can adjust the flow rate of the heat exchange liquid flowing from the heat exchange circulation passage into the total water inlet 21, and the first control valve 7 can adjust the heat exchange liquid flowing from the heat exchange circulation passage into the warm air passage 51. flow. That is, the first control valve 7 is a flow regulating valve.
  • the first control valve 7 includes a first valve port A1, a second port A2, and a third port A3, and the first port A1 of the first control valve 7
  • the outlet of a PTC heater 6 is in communication
  • the second port A2 of the first control valve 7 is in communication with the warm air duct 51
  • the third port A3 of the first control valve 7 is in communication with the total water inlet 21.
  • the first valve port A1 of the first control valve 7 communicates with the second valve port A2 of the first control valve 7 and the flow rate is adjustable. For example, the opening size of the communication between the first valve port A1 and the second valve port A2 can be adjusted.
  • the first valve port A1 of the first control valve 7 communicates with the third valve port A3 of the first control valve 7 and the flow rate is adjustable. For example, the opening size of the communication between the first valve port A1 and the third valve port A2 can be adjusted.
  • the heat exchange liquid in the heat exchange circulation passage after being heated by the first PTC heater 6, can all flow into the warm air duct 51 through the warm air duct 51 and then into the total water inlet. 21, it is also possible to directly flow into the total water inlet 21, and it is also possible to partially flow into the warm air duct 51 and the other part into the total water inlet 21.
  • the total water outlet 22 is selectively connectable to one of the inlet of the first PTC heater 6 and the total water inlet 21 through the second control valve 8, that is, when the second control valve 8 communicates with the total water outlet 22 and the first At the inlet of the PTC heater 6, the heat exchange liquid may be heated by the first PTC heater 6 and then flow into the total water inlet 21, and when the second control valve 8 communicates with the total water outlet 22 and the total water inlet 21, the heat exchange liquid may not After being heated by the first PTC heater 6, it flows directly into the total water inlet 21.
  • the second control valve 8 includes a first valve port B1, a second valve port B2, and a third valve port B3, and the first valve port B1 of the second control valve 8 and the total
  • the water outlet 22 is in communication
  • the second valve port B2 of the second control valve 8 is in communication with the total water inlet
  • the third valve port B3 of the second control valve 8 is in communication with the inlet of the first PTC heater 6.
  • the first port B1 of the second control valve 8 is selectively communicable with the second port B2 of the second control valve 8 or the third port B3 of the second control valve 8.
  • the second control valve 8 can be an on-off valve.
  • the first PTC heater 6 may be disposed on the outer peripheral surface of the heat exchange circulation passage to indirectly heat the heat exchange liquid, whereby the heat exchange efficiency is high and the sealing performance of the heat exchange circulation passage is good.
  • the first PTC heater 6 may be disposed in the heat exchange circulation passage to directly heat the heat exchange liquid, whereby the heat exchange efficiency is higher.
  • the first PTC heater 6 does not have a passage for the heat exchange liquid to flow by itself, but the first PTC heater 6 may be disposed on the outer peripheral surface of the heat exchange circulation passage to indirectly heat the heat exchange liquid, or A PTC heater 6 may be disposed in the heat exchange circulation passage to directly heat the heat exchange liquid, where "the first valve port A1 of the first control valve 7 communicates with the outlet of the first PTC heater 6, and the second control valve 8
  • the third valve port B3 is in communication with the inlet of the first PTC heater 6" means that the outlet of the portion of the heat exchange circulation passage where the first PTC heater 6 is provided is in communication with the first valve port A1 of the first control valve 7.
  • the inlet of the portion of the heat exchange circulation passage where the first PTC heater 6 is provided communicates with the third valve port B3 of the second control valve 8.
  • the heat exchange liquid is an insulating medium.
  • the second valve port B2 of the second control valve 8, the third valve port A3 of the first control valve 7, and the total water inlet 21 may be connected through the second three-way valve 92.
  • the outlet of the warm air passage 51, the second valve port B2 of the second control valve 8, and the total water inlet 21 may be communicated through the third three-way valve 93.
  • the refrigeration system 4 may further include a third heat exchange passage 44 connected in series to the compressor 42 and the condenser. Between 43, the third heat exchange passage 44 and the warm air duct 51 exchange heat with each other. Thus, when the refrigeration system 4 is turned on, the refrigerant in the third heat exchange passage 44 exchanges heat with the heat exchange liquid in the warm air duct 51, whereby the refrigerant is at the third heat exchange passage 44 and the first heat exchange passage. At 411, heat exchange can be performed with the heat exchange liquid, the cooling rate of the heat exchange liquid is fast, and the cooling efficiency of the battery pack 1000 is higher.
  • the warm air system 5 may further include a second PTC heater that selectively heats the heat exchange liquid in the warm air passage 51, that is, the warm air system 5 is separately provided with one
  • the second PTC heater heats the heat exchange liquid in the warm air passage 51.
  • the heating system 5 has high heating efficiency, and the temperature in the cab is rapidly increased, and the heating power of the first PTC heater can be reduced.
  • the first to fifth modes of operation of the battery thermal management system 10000 in accordance with an embodiment of the present disclosure are described in detail below with reference to FIGS. 1 and 10.
  • the first PTC heater 6 is energized, the refrigeration system 4 is not operating, the warm air system 5 is not operating, the water pump 2006 is activated, and the first valve port B1 of the second control valve 8 is The third valve port B3 of the second control valve 8 is in communication, the first valve port B1 of the second control valve 8 is disconnected from the second valve port B2 of the second control valve 8, and the first valve port A1 of the first control valve 7 is In communication with the third port A3 of the first control valve 7, the first port A1 of the first control valve 7 is disconnected from the second port A2 of the first control valve 7.
  • the flow path of the heat exchange liquid is: the total water outlet 22, the second heat exchange passage 412, the water pump 2006, the first valve port B1 of the second control valve 8, the third valve port B3 of the second control valve 8, and the first PTC
  • the heater 6, the first valve port A1 of the first control valve 7, the third valve port A3 of the first control valve 7, the total water inlet port 21, and the battery pack 1000 are heat exchanged, and then flow out from the total water outlet 22, and reciprocately cycle. To achieve heating of the battery pack 1000.
  • the second working mode in this mode, the first PTC heater 6 simultaneously heats the battery pack 1000 and the heating system 5
  • the first PTC heater 6 is energized, the refrigeration system 4 is not operating, the warm air system 5 is operated, the water pump 2006 is activated, and the first valve port B1 of the second control valve 8 is The third valve port B3 of the second control valve 8 is in communication, the first valve port B1 of the second control valve 8 is disconnected from the second valve port B2 of the second control valve 8, and the first valve port A1 of the first control valve 7 is The third valve port A3 of the first control valve 7 is connected and the flow rate is adjustable.
  • the first valve port A1 of the first control valve 7 communicates with the second valve port A2 of the first control valve 7 and the flow rate is adjustable.
  • the flow path of the heat exchange liquid is: sequentially flowing through the total water outlet 22, the second heat exchange passage 412, the water pump 2006, the first valve port B1 of the second control valve 8, the third valve port B3 of the second control valve 8, After the first PTC heater 6, it is divided into two paths from the outlet of the first PTC heater 6, one via the first valve port A1 of the first control valve 7, the third valve port A3 of the first control valve 7, and the total advance After the water port 21 is in heat exchange with the battery pack 1000, it flows out from the total water outlet 22, reciprocates to realize heating of the battery pack 1000, and the other path passes through the first valve port A1 of the first control valve 7 and the first control valve 7.
  • the second valve port A2 and the warm air passage 51 are in the air heat exchange in the warm air passage 51 to realize heating of the cab, and enter the battery pack 1000 via the total water inlet 21, and flow out from the total water outlet 22 to reciprocate.
  • the liquid heated by the first PTC heater 6 passes through the first control valve 7, by controlling the flow rate at which the first valve port A1 of the first control valve 7 communicates with the third port A3 of the first control valve 7, and is controlled
  • the flow rate at which the first valve port A1 of the first control valve 7 communicates with the second valve port A2 of the first control valve 7 distributes the flow rate of the heat exchange liquid flowing into the warm air passage 5 and directly entering the total water inlet 21, that is, The heat for the heating system 5 and the heat for heating the battery pack 1000 are distributed.
  • the flow rate of the heat exchange liquid passing through the third port A3 of the first control valve 7 is smaller than the flow rate of the heat exchange liquid passing through the second port A2 of the first control valve 7, and is preferentially distributed to the heater system at a predetermined ratio. 5 more heat, priority to meet the heating requirements in the cab.
  • the flow rate of the heat exchange liquid passing through the third port A3 of the first control valve 7 is greater than that passing through the first control valve 7.
  • a PTC heater 6 can reduce the heating power, maintain the temperature of the supply cab, and achieve the purpose of rational utilization of the vehicle energy.
  • the first PTC heater 6 When the temperature of the battery pack 1000 is too high, the first PTC heater 6 is powered off, the refrigeration system 4 is operated, the warm air system 5 is not working, the water pump 2006 is started, and the first valve port B1 and the second control of the second control valve 8 are The third port B3 of the valve 8 is opened, and the first port B1 of the second control valve 8 is in communication with the second port B2 of the second control valve 8.
  • the heat exchange liquid flows through the total water outlet 22 and the second heat exchange passage 412 in sequence, and the heat exchange liquid is at the second heat exchange passage 412 and the refrigerant in the first heat exchange passage 411 .
  • Heat exchange the cooled heat exchange liquid enters the battery pack 1000 via the water pump 2006, the first valve port B1 of the second control valve 8, the second valve port B2 of the second control valve 8, and the total water inlet 21, and the battery pack After 1000 heat exchange, it flows out from the total water outlet 22 and reciprocates to achieve cooling of the battery pack 1000.
  • the refrigeration system 4 may further include a third heat exchange passage 44.
  • the first PTC heater 6 is powered off, the refrigeration system 4 operates, and the warm air The system 5 does not work, the water pump 2006 starts, the first valve port B1 of the second control valve 8 communicates with the third valve port B3 of the second control valve 8, and the first valve port B1 and the second control valve of the second control valve 8
  • the second valve port B2 of 8 is opened, the first valve port A1 of the first control valve 7 is disconnected from the third valve port A3 of the first control valve 7, and the first valve port A1 of the first control valve 7 is first The second valve port A2 of the control valve 7 is in communication.
  • the heat exchange liquid flows through the total water outlet 22, the second heat exchange passage 412, and the heat exchange liquid at the second heat exchange passage 412 to exchange heat with the refrigerant in the first heat exchange passage 411.
  • the cooled heat exchange liquid passes through the water pump 2006, the first valve port B1 of the second control valve 8, the third valve port B3 of the second control valve 8, the first valve port A1 of the first control valve 7, and the first control valve
  • the second valve port A2 of 7 enters the warm air passage 51, and the heat exchange liquid exchanges heat in the third heat exchange passage 44 in the warm air passage, and the cooled heat exchange liquid enters the battery pack 1000 via the total water inlet 21, After heat exchange with the battery pack 1000, it flows out from the total water outlet 22 and reciprocates to cool the battery pack 1000.
  • the cooling of the battery pack 1000 can select a suitable flow path of the heat exchange liquid according to the actual cooling needs, and the heat management system 1000 has a wider application range.
  • the fourth working mode in this mode, the refrigeration system 4 cools the battery pack 1000 and cools the cab
  • the refrigeration system 4 simultaneously cools the battery pack 1000 and the cooling cab, and the flow path of the heat exchange liquid when the refrigeration system 1000 cools the battery pack 1000 is the same as the flow path of the heat exchange liquid when the refrigeration system 4 cools only the battery pack 1000.
  • the fifth working mode the internal circulation of the battery pack 1000 in this mode
  • the water pump 2006 may be separately activated to perform the heat exchange liquid circulation inside the battery pack 1000. Thereby, the temperature difference between the battery modules 31 is reduced.
  • the first PTC heater 6 is powered off, the refrigeration system 4 is not working, the warm air system 5 is not working, the water pump 2006 is activated, the first valve port B1 of the second control valve 8 and the third valve of the second control valve 8 are activated.
  • the port B3 is opened, and the first port B1 of the second control valve 8 is in communication with the second port B2 of the second control valve 8.
  • the flow paths of the heat exchange liquid are: total water outlet 22, second heat exchange passage 412, water pump 2006, first valve port B1 of second control valve 8, second valve port B2 of second control valve 8, and total water inlet 21.
  • the battery pack 1000 is temperature-controlled according to different external environments, so that the battery pack 1000 is always at a suitable temperature, and the energy of the refrigeration system 4 is utilized as a battery pack. 1000 refrigeration, using the first PTC heater of the battery pack 1000 for heating the heating system 5, the structure is simple and the vehicle energy distribution is reasonable.
  • an electric vehicle 100000 according to the present disclosure will be briefly described below with reference to FIGS. 1 and 10, and as shown in FIGS. 1 and 10, an electric vehicle 100000 according to an embodiment of the present disclosure includes the above-described battery thermal management system 10000 and battery manager 3000.
  • the battery manager 3000 is used to collect information of the battery pack 1000, such as voltage information, current information, and temperature information, to monitor the battery pack 1000.
  • the battery manager 3000 is connected to both the refrigeration system 4 of the battery thermal management system 10000 and the first PTC heater 6 to manage the battery pack 1000.
  • the battery manager 3000 can perform CAN communication with the refrigeration system 4 and the first PTC heater 6, and the battery manager 3000 can also control the on and off of the high voltage contactor.
  • the battery manager 3000 collects information about the battery pack 1000, including information such as temperature, voltage, current, and the like of the battery pack 1000, and monitors the battery pack 1000.
  • the cooling system 4 starts operating, and the thermal management system 1000 enters the third operating mode or the fourth operating mode.
  • the first PTC heater 6 is energized, and the thermal management system 1000 enters the first mode of operation or the second mode of operation.
  • the temperature of the battery pack 1000 is monitored by the battery manager 3000, the opening and closing of the refrigeration system 4 and the first PTC heater 6 are controlled in real time, and the refrigeration system 4 and the first PTC heater are adjusted.
  • the power of 6 realizes the thermal management of the battery pack 1000, so that the battery pack 1000 is always at a suitable temperature.
  • the electric vehicle 10000 according to the embodiment of the present disclosure has a simple structure and is adapted to different environments and climates, and the heat management effect of the battery pack 1000 is good.
  • first and second are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated.
  • features defining “first” and “second” may include one or more of the features either explicitly or implicitly.
  • the meaning of "a plurality” is two or more unless specifically and specifically defined.
  • the terms “installation”, “connected”, “connected”, “fixed”, and the like, are to be understood broadly, and may be either a fixed connection or a detachable connection, unless explicitly stated or defined otherwise. , or integrated; can be mechanical connection, or can be electrical connection; can be directly connected, or can be indirectly connected through an intermediate medium, can be the internal communication of two elements or the interaction of two elements.
  • the specific meanings of the above terms in the present disclosure can be understood by those skilled in the art on a case-by-case basis.
  • the first feature "on” or “under” the second feature may be a direct contact of the first and second features, or the first and second features may be indirectly through an intermediate medium, unless otherwise explicitly stated and defined. contact.
  • the first feature "above”, “above” and “above” the second feature may be that the first feature is directly above or above the second feature, or merely that the first feature level is higher than the second feature.
  • the first feature “below”, “below” and “below” the second feature may be that the first feature is directly below or obliquely below the second feature, or merely that the first feature level is less than the second feature.

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Abstract

Provided are a battery pack (1000), a battery heat management system (10000) and a vehicle (100000). The battery pack (1000) comprises: a box body (1); multiple battery modules (31), the multiple battery modules (31) being divided into multiple rows of battery modules (31), and each of the battery modules (31) being provided with a heat exchange member (312); multiple heat exchange pipe assemblies, wherein each row of the battery modules (31) at least corresponds to one heat exchange pipe assembly, each heat exchange pipe assembly comprises heat exchange pipes (32) and two branch pipes, any one of the heat exchange pipes (32) is in communication between the heat exchange members (312) corresponding to two adjacent battery modules (31) in one row of battery modules (31), and the branch pipes are connected at an inlet or outlet of the heat exchange members (312) of the battery modules (31) located at an end portion of each row of the battery modules (31); and a main water inlet pipe (33) and a main water outlet pipe (34), the main water inlet pipe (33) and the main water outlet pipe (34) being respectively connected to the two branch pipes of each heat exchange pipe assembly.

Description

电池包以及电池热管理系统和车辆Battery pack and battery thermal management system and vehicle
相关申请的交叉引用Cross-reference to related applications
本申请要求比亚迪股份有限公司于2017年09月30日提交的、公开名称为“电池包以及电池热管理系统和车辆”的、中国专利申请号“201721290008.1”的优先权。This application claims the priority of the Chinese Patent Application No. "201721290008.1", which is filed on September 30, 2017 by BYD Co., Ltd., entitled "Battery Pack and Battery Thermal Management System and Vehicle".
技术领域Technical field
本公开涉及车辆技术领域,特别是涉及一种电池包以及具有该电池包的电池热管理系统和具有该电池热管理系统的车辆。The present disclosure relates to the field of vehicle technology, and in particular to a battery pack and a battery thermal management system having the same and a vehicle having the battery thermal management system.
背景技术Background technique
目前,电动汽车由于电池放电或者充电过程中会发热,而且电池包一般为密封结构,这样电池包内部空气流动差,传热效率低,导致动力电池温度升高,影响电池的循环寿命。At present, electric vehicles are heated due to battery discharge or charging, and the battery pack is generally sealed, so that the air flow inside the battery pack is poor, and the heat transfer efficiency is low, which causes the temperature of the power battery to rise, which affects the cycle life of the battery.
公开内容Public content
本公开旨在至少在一定程度上解决相关技术中的技术问题之一。The present disclosure aims to solve at least one of the technical problems in the related art to some extent.
为此,本公开的一个目的在于提出一种电池包,该电池包的电池模组换热效果好,工作温度适宜。To this end, an object of the present disclosure is to provide a battery pack, which has a good heat exchange effect and a suitable operating temperature.
本公开的另一目的在于提出一种电池热管理系统。Another object of the present disclosure is to provide a battery thermal management system.
本公开的又一目的在于提出一种车辆。Yet another object of the present disclosure is to propose a vehicle.
一种电池包,包括:箱体;多个电池模组,所述多个电池模组设置在所述箱体内,所述多个电池模组分成多排电池模组,每个所述电池模组设置有换热件;多个换热管组件,每排所述电池模组至少对应一个所述换热管组件,每个所述换热管组件包括多根彼此独立的换热管和两个分支管,每个所述换热管组件的任一根所述换热管连通在对应一排电池模组中的相邻两个电池模组的换热件之间,每个所述换热管组件的所述分支管连接在位于每排电池模组端部处的所述电池模组的换热件的进口或出口处;总进水管和总出水管,所述总进水管和所述总出水管分别与每个所述换热管组件的两个分支管相连。A battery pack includes: a box; a plurality of battery modules, the plurality of battery modules are disposed in the box, the plurality of battery modules are divided into a plurality of rows of battery modules, and each of the battery modules The group is provided with a heat exchange member; a plurality of heat exchange tube assemblies, each of the battery modules corresponding to at least one of the heat exchange tube assemblies, each of the heat exchange tube assemblies comprising a plurality of independent heat exchange tubes and two a branch pipe, each of the heat exchange tubes of each of the heat exchange tube assemblies is connected between heat exchange members of two adjacent battery modules in a row of battery modules, each of the exchanges The branch pipe of the heat pipe assembly is connected at an inlet or an outlet of a heat exchange member of the battery module at an end of each row of battery modules; a total inlet pipe and a total outlet pipe, the total inlet pipe and the inlet The total outlet pipes are respectively connected to the two branch pipes of each of the heat exchange tube assemblies.
由此,电池包工作时,总进水管可以向多个换热管组件内供入换热液体,换热液体分别进入到多个换热管组件,从而可以流过每排电池模组内的换热件,并且在换热件内与电芯进行热交换,进而可以改善电芯的工作温度,可以延长电芯的工作寿命,而且这样电池模组之间的温差较小,电池包的温度分布均匀,工作可靠性较好。Therefore, when the battery pack is in operation, the total inlet pipe can supply the heat exchange liquid into the plurality of heat exchange tube assemblies, and the heat exchange liquid enters the plurality of heat exchange tube assemblies respectively, thereby flowing through each of the battery modules. The heat exchange member exchanges heat with the battery core in the heat exchange member, thereby improving the operating temperature of the battery core, prolonging the working life of the battery core, and the temperature difference between the battery modules is small, and the temperature of the battery pack is Uniform distribution and good work reliability.
在本公开的一些示例中,每个所述换热件在对应的所述电池模组上设置有用于与所述换 热管连通的接口。In some examples of the present disclosure, each of the heat exchange members is provided with an interface for communicating with the heat exchange tube on a corresponding one of the battery modules.
在本公开的一些示例中,所述换热管为波纹管。In some examples of the disclosure, the heat exchange tubes are bellows.
在本公开的一些示例中,所述电池模组的上表面上设置有限制所述换热管自由度的限位件。In some examples of the present disclosure, the upper surface of the battery module is provided with a limiting member that limits the degree of freedom of the heat exchange tube.
在本公开的一些示例中,所述限位件为卡环,所述换热管卡接在所述卡环内。In some examples of the present disclosure, the limiting member is a snap ring, and the heat exchange tube is snapped into the snap ring.
在本公开的一些示例中,所述多个换热管组件内的换热液体流向相同,所述总进水管位于所述多个电池模组的一侧,所述总出水管位于所述多个电池模组的相对另一侧。In some examples of the present disclosure, the heat exchange liquids in the plurality of heat exchange tube assemblies flow in the same direction, the total water inlet pipe is located at one side of the plurality of battery modules, and the total outlet water pipe is located at the plurality of The opposite side of the battery module.
在本公开的一些示例中,每排电池模组对应两个换热管组件,两个所述换热管组件的流向交替。In some examples of the present disclosure, each row of battery modules corresponds to two heat exchange tube assemblies, and the flow direction of the two heat exchange tube assemblies alternates.
在本公开的一些示例中,所述多个电池模组的相对两侧均设置有所述总进水管和所述总出水管。In some examples of the present disclosure, the total inlet pipe and the total outlet pipe are disposed on opposite sides of the plurality of battery modules.
在本公开的一些示例中,所述分支管为L形以配合所述电池模组的侧表面和上表面。In some examples of the present disclosure, the branch tube is L-shaped to fit the side and upper surfaces of the battery module.
在本公开的一些示例中,所述总进水管和所述总出水管的至少一段管段为矩形。In some examples of the present disclosure, at least one length of the pipe section of the total inlet pipe and the total outlet pipe is rectangular.
在本公开的一些示例中,每个所述换热管的两端均设置有转接头。In some examples of the present disclosure, each of the heat exchange tubes is provided with a joint at both ends thereof.
在本公开的一些示例中,每个所述电池模组均包括电芯组,所述换热件为换热板,所述换热板设置在所述电芯组的一侧。In some examples of the present disclosure, each of the battery modules includes a battery pack, the heat exchange member is a heat exchange plate, and the heat exchange plate is disposed at one side of the battery core group.
在本公开的一些示例中,所述换热板与所述电芯组之间均夹设有导热垫。In some examples of the present disclosure, a thermal pad is interposed between the heat exchange plate and the set of cells.
一种电池热管理系统,包括:所述的电池包;换热循环管道,所述换热循环管道的两端分别与所述总进水管和所述总出水管相连;制冷系统和暖风系统,所述制冷系统包括压缩机、冷凝器和换热器,所述换热器包括相互换热的第一换热通道和第二换热通道,所述第一换热通道串联在所述压缩机和所述冷凝器之间,所述第二换热通道为所述换热循环管道的一部分,所述暖风系统用于加热空气,所述暖风系统包括暖风管道,所述暖风管道与所述换热循环通道可选择性地连通;第一PTC加热器,所述第一PTC加热器用于可选择性地加热所述换热循环通道内的换热液体。A battery thermal management system comprising: the battery pack; a heat exchange circulation pipeline, two ends of the heat exchange circulation pipeline are respectively connected to the total inlet pipe and the total outlet pipe; a refrigeration system and a heating system The refrigeration system includes a compressor, a condenser, and a heat exchanger, the heat exchanger including a first heat exchange channel and a second heat exchange channel that exchange heat with each other, the first heat exchange channel being connected in series to the compression Between the machine and the condenser, the second heat exchange passage is a part of the heat exchange circulation duct, the warm air system is for heating air, and the warm air system includes a warm air duct, the warm air The conduit is selectively communicable with the heat exchange circulation passage; a first PTC heater for selectively heating the heat exchange liquid in the heat exchange circulation passage.
在本公开的一些示例中,所述制冷系统还包括第三换热通道,所述第三换热通道串联在所述压缩机和所述冷凝器之间,所述第三换热通道和所述暖风管道相互换热。In some examples of the present disclosure, the refrigeration system further includes a third heat exchange passage connected in series between the compressor and the condenser, the third heat exchange passage and the The warm air ducts exchange heat with each other.
在本公开的一些示例中,所述电池热管理系统还包括第一控制阀,所述暖风管道与所述换热循环通道通过所述第一控制阀可选择性地连通。In some examples of the disclosure, the battery thermal management system further includes a first control valve, the warm air duct and the heat exchange circulation passage being selectively communicable by the first control valve.
在本公开的一些示例中,所述第一控制阀调节从所述换热循环通道流入所述总进水管的换热液体的流量,且调节从所述换热循环通道流入所述暖风通道的换热液体的流量。In some examples of the present disclosure, the first control valve regulates a flow rate of heat exchange liquid flowing from the heat exchange circulation passage into the total water inlet pipe, and adjusts flow from the heat exchange circulation passage into the warm air passage The flow of heat exchange liquid.
在本公开的一些示例中,所述第一控制阀包括第一阀口、第二阀口和第三阀口,所述第一控制阀的第一阀口与所述第一PTC加热器的出口连通,所述第一控制阀的第二阀口与所 述暖风管道连通,所述第一控制阀的第三阀口与所述总进水管连通,所述第一控制阀的第一阀口与所述第一控制阀的第二阀口连通且流量可调,所述第一控制阀的第一阀口与所述第一控制阀的第三阀口连通且流量可调。In some examples of the present disclosure, the first control valve includes a first valve port, a second valve port, and a third valve port, a first valve port of the first control valve and the first PTC heater An outlet port is connected, a second valve port of the first control valve is in communication with the warm air duct, a third valve port of the first control valve is in communication with the total inlet pipe, and the first control valve is first The valve port is in communication with the second valve port of the first control valve and the flow rate is adjustable, and the first valve port of the first control valve is in communication with the third valve port of the first control valve and the flow rate is adjustable.
在本公开的一些示例中,所述电池热管理系统还包括第二控制阀,所述总出水管通过所述第二控制阀可选择性地连通所述第一PTC加热器的入口和所述总进水管中的一个。In some examples of the present disclosure, the battery thermal management system further includes a second control valve, the total outlet pipe selectively connecting the inlet of the first PTC heater and the One of the total inlet pipes.
在本公开的一些示例中,所述第二控制阀包括第一阀口、第二阀口和第三阀口,所述第二控制阀的第一阀口与所述总出水管连通,所述第二控制阀的第二阀口与所述总进水管连通,所述第二控制阀的第三阀口与所述第一PTC加热器连通,所述第二控制阀的第一阀口可选择性地连通所述第二控制阀的第二阀口或所述第二控制阀的第三阀口。In some examples of the present disclosure, the second control valve includes a first valve port, a second valve port, and a third valve port, and the first valve port of the second control valve is in communication with the total outlet pipe, a second valve port of the second control valve is in communication with the total inlet pipe, a third valve port of the second control valve is in communication with the first PTC heater, and a first valve port of the second control valve A second valve port of the second control valve or a third valve port of the second control valve may be selectively communicated.
在本公开的一些示例中,所述暖风系统还包括第二PTC加热器,所述第二PTC加热器可选择性地加热所述暖风管道内的换热液体。In some examples of the disclosure, the warm air system further includes a second PTC heater that selectively heats heat exchange liquid within the warm air duct.
一种车辆,包括所述的电池热管理系统。A vehicle includes the battery thermal management system.
本公开的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本公开的实践了解到。The additional aspects and advantages of the present disclosure will be set forth in part in the description which follows.
附图说明DRAWINGS
图1是根据本公开的车辆的电池热管理系统的一个实施例的示意图;1 is a schematic diagram of one embodiment of a battery thermal management system for a vehicle in accordance with the present disclosure;
图2是根据本公开实施例的电池模组的结构示意图;2 is a schematic structural view of a battery module according to an embodiment of the present disclosure;
图3是根据本公开实施例的电池模组的内部的第一视角的结构示意图;3 is a schematic structural view of a first perspective of an interior of a battery module in accordance with an embodiment of the present disclosure;
图4是根据本公开实施例的电池模组的内部的第二视角的结构示意图;4 is a schematic structural view of a second viewing angle of an interior of a battery module according to an embodiment of the present disclosure;
图5是根据本公开实施例的电池模组的内部的第三视角的结构示意图;5 is a schematic structural view of a third perspective of an interior of a battery module according to an embodiment of the present disclosure;
图6是根据本公开实施例的电池包的换热介质的流路图;6 is a flow path diagram of a heat exchange medium of a battery pack in accordance with an embodiment of the present disclosure;
图7是根据本公开实施例的电池包的第一视角的结构示意图;7 is a schematic structural view of a first perspective of a battery pack according to an embodiment of the present disclosure;
图8是根据本公开实施例的电池包的第二视角的结构示意图;8 is a schematic structural view of a second perspective view of a battery pack according to an embodiment of the present disclosure;
图9是根据本公开实施例的电池包的第三视角的结构示意图;9 is a schematic structural view of a third perspective of a battery pack according to an embodiment of the present disclosure;
图10是根据本公开的车辆的电池热管理系统的另一个实施例的示意图;10 is a schematic illustration of another embodiment of a battery thermal management system for a vehicle in accordance with the present disclosure;
图11是根据本公开另一实施例的电池包的第一视角的结构示意图;11 is a schematic structural view of a first perspective view of a battery pack according to another embodiment of the present disclosure;
图12是根据本公开另一实施例的电池包的第二视角的结构示意图;FIG. 12 is a schematic structural view of a second perspective view of a battery pack according to another embodiment of the present disclosure; FIG.
图13是根据本公开实施例的电池模组的内部的第一视角的结构示意图;13 is a schematic structural view of a first perspective of an interior of a battery module in accordance with an embodiment of the present disclosure;
图14是根据本公开实施例的电池模组的内部的第二视角的结构示意图;14 is a schematic structural view of a second viewing angle of an interior of a battery module according to an embodiment of the present disclosure;
图15是根据本公开又一实施例的电池模组的示意图;FIG. 15 is a schematic diagram of a battery module according to still another embodiment of the present disclosure; FIG.
图16是根据本公开又一实施例的电池模组的第一视角的结构示意图;和16 is a schematic structural view of a first perspective of a battery module according to still another embodiment of the present disclosure; and
图17是根据本公开又一实施例的电池模组的第二视角的结构示意图。17 is a schematic structural view of a second viewing angle of a battery module according to still another embodiment of the present disclosure.
具体实施方式Detailed ways
下面详细描述本公开的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本公开,而不能理解为对本公开的限制。The embodiments of the present disclosure are described in detail below, and the examples of the embodiments are illustrated in the drawings, wherein the same or similar reference numerals are used to refer to the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the drawings are illustrative, and are not intended to be construed as limiting.
下面参考附图详细描述根据本公开实施例的电池包1000,该电池包1000可以应用在车辆上作为动力电池使用。A battery pack 1000 according to an embodiment of the present disclosure, which can be applied to a vehicle as a power battery, is described in detail below with reference to the accompanying drawings.
如图7-图9以及图11和图12所示,根据本公开实施例的电池包1000可以包括:箱体1、多个电池模组31、多个换热管组件、总进水管33和总出水管34,多个电池模组31设置在箱体1内,箱体1可以起到保护和固定多个电池模组31的作用。As shown in FIGS. 7-9 and 11 and 12, the battery pack 1000 according to an embodiment of the present disclosure may include: a case 1, a plurality of battery modules 31, a plurality of heat exchange tube assemblies, a total water inlet pipe 33, and The total outlet pipe 34 and the plurality of battery modules 31 are disposed in the casing 1. The casing 1 can function to protect and fix the plurality of battery modules 31.
如图1、图3-图5所示,多个电池模组31均属于电池3的一部分,多个电池模组31分成多排电池模组31,每个电池模组31设置有换热件312,电池模组31内分布有电芯311,换热件312可以与电芯311换热以改善电芯311的工作温度,例如,在电芯311工作且温度较高时,换热件312可以供入换热液体以降低电芯311的工作温度;又如,在电芯311工作且温度较低时,换热件312可以供入高温换热液体以提升电芯311的工作温度。As shown in FIG. 1 , FIG. 3 to FIG. 5 , a plurality of battery modules 31 are all part of the battery 3 , and the plurality of battery modules 31 are divided into a plurality of rows of battery modules 31 , and each of the battery modules 31 is provided with a heat exchange component. 312, the battery module 31 is distributed with a battery core 311, and the heat exchange member 312 can exchange heat with the battery core 311 to improve the operating temperature of the battery core 311. For example, when the battery core 311 is operated and the temperature is high, the heat exchange member 312 The heat exchange liquid may be supplied to lower the operating temperature of the battery core 311; for example, when the battery core 311 is operated and the temperature is low, the heat exchange member 312 may supply the high temperature heat exchange liquid to raise the operating temperature of the battery core 311.
每排电池模组31至少对应一个换热管组件,例如,如图7-图9所示,每排电池模组31对应一个换热管组件,又如,如图11和图12所示,每排电池模组31对应两个换热管组件。每个换热管组件包括多根彼此独立的换热管32,多根彼此独立的换热管32可以在电池模组31的成排方向上间隔开分布,每个换热管组件的任一根换热管32连通在对应一排电池模组31中的相邻两个电池模组31的换热件312之间。由此,每个换热管组件可以将对应的一排电池模组31内的换热件312连接。Each row of battery modules 31 corresponds to at least one heat exchange tube assembly. For example, as shown in FIGS. 7-9, each row of battery modules 31 corresponds to one heat exchange tube assembly, and as shown in FIG. 11 and FIG. Each row of battery modules 31 corresponds to two heat exchange tube assemblies. Each heat exchange tube assembly includes a plurality of independent heat exchange tubes 32, and a plurality of independent heat exchange tubes 32 may be spaced apart in the row direction of the battery modules 31, and each of the heat exchange tube assemblies The root heat exchange tubes 32 are connected between the heat exchange members 312 of the adjacent two battery modules 31 in the corresponding row of battery modules 31. Thus, each heat exchange tube assembly can connect the heat exchange members 312 in the corresponding row of battery modules 31.
如图15-图17所示,每个换热管组件还包括位于两端且分别用于连接总进水管33和总出水管34的分支管,其中一个分支管与总进水管33相连,另一个分支管与总出水管34相连,每个换热管组件的分支管连接在位于每排电池模组31端部处的电池模组31的换热件312的进口或出口处。分支管的设置可以将总进水管33和每排电池模组31之间连接起来,以及可以将总出水管34和每排电池模组31之间连接起来。As shown in Figures 15-17, each of the heat exchange tube assemblies further includes branch pipes at both ends and for respectively connecting the main inlet pipe 33 and the total outlet pipe 34, one of which is connected to the main inlet pipe 33, and A branch pipe is connected to the total outlet pipe 34, and branch pipes of each heat exchange pipe assembly are connected at the inlet or outlet of the heat exchange member 312 of the battery module 31 at the end of each row of the battery modules 31. The branch pipe is arranged to connect the main water inlet pipe 33 and each row of the battery modules 31, and to connect the main water outlet pipe 34 and each row of the battery modules 31.
由此,电池包1000工作时,总进水管33可以向多个换热管组件内供入换热液体,换热液体分别进入到多个换热管组件,从而可以流过每排电池模组31内的换热件312,并且在换热件312内与电芯311进行热交换,进而可以改善电芯311的工作温度,可以延长电芯311的工作寿命,而且这样电池模组31之间的温差较小,电池包1000的温度 分布均匀,工作可靠性较好。Therefore, when the battery pack 1000 is in operation, the total inlet pipe 33 can supply the heat exchange liquid into the plurality of heat exchange tube assemblies, and the heat exchange liquid enters the plurality of heat exchange tube assemblies respectively, thereby flowing through each row of the battery modules. The heat exchange member 312 in the 31, and heat exchange with the battery core 311 in the heat exchange member 312, thereby improving the operating temperature of the battery core 311, extending the working life of the battery core 311, and thus between the battery modules 31 The temperature difference is small, the temperature distribution of the battery pack 1000 is uniform, and the work reliability is good.
其中,总进水管33与每个换热管组件之间的连接方式有多种,总出水管34与每个换热管组件之间的连接方式有多种,例如,总进水管33与每个换热管组件可以直接连接,总出水管34与每个换热管组件可以直接连接;又如,总进水管33与每个换热管组件之间连接有进水连接管道35,总出水管34与每个换热管组件之间连接有出水连接管道36。There are various ways of connecting the total inlet pipe 33 and each of the heat exchange tube assemblies, and there are various ways of connecting the total outlet pipe 34 and each of the heat exchange tube assemblies, for example, the total inlet pipe 33 and each The heat exchange tube assemblies may be directly connected, and the total outlet pipe 34 may be directly connected to each of the heat exchange tube assemblies; for example, a water inlet connection pipe 35 is connected between the total inlet pipe 33 and each of the heat exchange tube assemblies, and the total is A water outlet connection pipe 36 is connected between the water pipe 34 and each of the heat exchange tube assemblies.
可选地,每个换热件312在对应的电池模组31上设置有用于与换热管32连通的接口,其中,接口可以垂直于电池模组31的上表面。接口可以布置在电池模组31的上表面,这样可以避免影响多个电池模组31在箱体1内的排布,而且可以有利于换热管组件依次将一排电池模组31内的换热件312连接。如图2所示,每个换热件312均具有进液接口3121和出液接口3122,进液接口3121和出液接口3122结构相同,进液接口3121用于连接上游的换热管32,出液接口3122用于连接下游的换热管32。换热件312中有换热液体,换热液体可以从进液接口3121进入换热件312,进入换热件312的换热液体与电芯311进行热交换后从出液接口3122流出换热件312,实现对电芯311的加热或冷却。Optionally, each heat exchange member 312 is provided with an interface for communicating with the heat exchange tube 32 on the corresponding battery module 31, wherein the interface may be perpendicular to the upper surface of the battery module 31. The interface can be disposed on the upper surface of the battery module 31, so as to avoid affecting the arrangement of the plurality of battery modules 31 in the casing 1, and the heat exchange tube assembly can be sequentially replaced in a row of battery modules 31. The heat members 312 are connected. As shown in FIG. 2, each heat exchange member 312 has a liquid inlet interface 3121 and a liquid outlet interface 3122. The liquid inlet interface 3121 and the liquid outlet interface 3122 have the same structure, and the liquid inlet interface 3121 is used to connect the upstream heat exchange tubes 32. The liquid outlet port 3122 is for connecting the downstream heat exchange tubes 32. The heat exchange member 312 has a heat exchange liquid, and the heat exchange liquid can enter the heat exchange member 312 from the liquid inlet interface 3121, and the heat exchange liquid entering the heat exchange member 312 exchanges heat with the battery core 311 and then flows out from the liquid outlet interface 3122. The piece 312 implements heating or cooling of the battery cell 311.
优选地,换热管32可以为波纹管,波纹管具有一定的伸缩性,可以有效吸收安装公差。Preferably, the heat exchange tube 32 may be a bellows having a certain degree of flexibility to effectively absorb mounting tolerances.
根据本公开的一个可选实施例,电池模组31的上表面上设置有限制换热管32自由度的限位件。限位件可以有效将两个电池模组31之间的换热管32进行限位,这样可以保证换热管32的位置可靠性,从而可以保证电池包1000的结构可靠性。According to an optional embodiment of the present disclosure, the upper surface of the battery module 31 is provided with a limiting member that limits the degree of freedom of the heat exchange tube 32. The limiting member can effectively limit the heat exchange tubes 32 between the two battery modules 31, so that the position reliability of the heat exchange tubes 32 can be ensured, thereby ensuring the structural reliability of the battery pack 1000.
具体地,限位件为卡环38,换热管32卡接在卡环38内。该卡环38可以有效避免换热管32随意晃动,从而可以保证换热管32的连接温度,可以避免异响的发生。Specifically, the limiting member is a snap ring 38, and the heat exchange tube 32 is snapped into the snap ring 38. The snap ring 38 can effectively prevent the heat exchange tube 32 from randomly shaking, thereby ensuring the connection temperature of the heat exchange tube 32 and avoiding the occurrence of abnormal noise.
可选地,如图7-图9所示,多个换热管组件内的换热液体流向相同,总进水管33位于多个电池模组31的一侧,总出水管34位于多个电池模组31的相对另一侧。这样总进水管33和总出水管34布置合理,而且可以便于对应的换热管32分别与总进水管33和总出水管34连接,从而可以降低电池包1000的制造难度,可以降低电池包1000的制造成本。Optionally, as shown in FIG. 7-9, the heat exchange liquids in the plurality of heat exchange tube assemblies flow in the same direction, the total water inlet pipe 33 is located at one side of the plurality of battery modules 31, and the total water outlet pipe 34 is located at the plurality of batteries. The opposite side of the module 31. Thus, the total inlet pipe 33 and the total outlet pipe 34 are arranged reasonably, and the corresponding heat exchange tubes 32 can be respectively connected to the total inlet pipe 33 and the total outlet pipe 34, thereby reducing the manufacturing difficulty of the battery pack 1000 and reducing the battery pack 1000. Manufacturing costs.
另一种可选地,如图15所示,每排电池模组31对应两个换热管组件,两个换热管组件的流向交替。也就是说,每个电池模组31内可以对应两个换热件312,两个换热件312内的换热液体流向相反,从而可以使得两个换热件312与电芯311换热效果好,可以有利于提升电池模组31之间的温度均匀性。Alternatively, as shown in FIG. 15, each row of battery modules 31 corresponds to two heat exchange tube assemblies, and the flow directions of the two heat exchange tube assemblies alternate. That is to say, each of the battery modules 31 can correspond to two heat exchange members 312, and the heat exchange liquids in the two heat exchange members 312 flow in opposite directions, so that the heat exchange effects between the two heat exchange members 312 and the battery core 311 can be made. Preferably, the temperature uniformity between the battery modules 31 can be improved.
还有,多个电池模组31的相对两侧均设置有总进水管33和总出水管34。其中, 分支管可以分为进水连接管道35和出水连接管道36。具体地,每排电池模组31中的第一个电池模组31的换热件312的进液接口3121与总进水管33通过进水连接管道35相连,每排电池模组31中的最后一个电池模组31的换热件312的出液接口3122与总出水管34通过出水连接管道36相连。进水连接管道35的数量、出水连接管道36的数量与电池模组31的组数相同。Further, the opposite sides of the plurality of battery modules 31 are provided with a total inlet pipe 33 and a total outlet pipe 34. The branch pipe can be divided into an inlet connection pipe 35 and a discharge connection pipe 36. Specifically, the liquid inlet port 3121 of the heat exchange member 312 of the first battery module 31 of each row of the battery modules 31 is connected to the main water inlet pipe 33 through the water inlet connection pipe 35, and the last of each row of battery modules 31 The liquid outlet port 3122 of the heat exchange member 312 of one battery module 31 is connected to the total outlet pipe 34 through the water outlet connection pipe 36. The number of the water inlet connecting pipes 35 and the number of the water outlet connecting pipes 36 are the same as the number of the battery modules 31.
可选地,进水连接管道35和出水连接管道36均可以为波纹管,波纹管具有一定的伸缩性,可以有效吸收安装公差。Optionally, both the inlet connection pipe 35 and the outlet connection pipe 36 may be bellows, and the bellows has a certain degree of flexibility, and can effectively absorb installation tolerances.
进水连接管道35的一端与每排电池模组31中的第一个电池模组31的换热件312的进液接口3121通过转接头37可拆卸地连接,进水连接管道35的另一端与总进水管33通过转接头37可拆卸地连接;出水连接管道36的一端与每排电池模组31中的最后一个电池模组31的换热件312的出液接口3122通过转接头37可拆卸地连接,出水连接管道36的另一端与总出水管34通过转接头37可拆卸地连接。换热液体的流通管道采用上述布置和连接方式,安装和拆卸方便,且占用空间小,连接稳定可靠。One end of the inlet connection pipe 35 and the inlet port 3121 of the heat exchange member 312 of the first battery module 31 of each row of the battery modules 31 are detachably connected through the adapter 37, and the other end of the inlet connection pipe 35 The main inlet pipe 33 is detachably connected through the adapter 37; one end of the outlet connection pipe 36 and the outlet port 3122 of the heat exchange member 312 of the last battery module 31 in each row of the battery modules 31 are passed through the adapter 37. The other end of the outlet connection pipe 36 is detachably connected to the total outlet pipe 34 through the adapter 37. The circulation pipe of the heat exchange liquid adopts the above arrangement and connection manner, is convenient to install and disassemble, and has small occupied space, and the connection is stable and reliable.
如图8和图9所示,总进水管33和总出水管34设在箱体11的底板上,进液接口3121和出液接口3122设在电池模组31的顶部,所以进水连接管道35和出水连接管道36为L型管,这样进水连接管道35和出水连接管道36可以分别配合电池模组31的侧表面和上表面。As shown in FIGS. 8 and 9, the total inlet pipe 33 and the total outlet pipe 34 are provided on the bottom plate of the casing 11, and the inlet port 3121 and the outlet port 3122 are provided at the top of the battery module 31, so the inlet pipe is connected. 35 and the outlet connection pipe 36 are L-shaped pipes, so that the inlet connection pipe 35 and the outlet connection pipe 36 can respectively fit the side surface and the upper surface of the battery module 31.
还有,卡环38还可以用于固定进水连接管道35和出水连接管道36。本公开的一个实施例中,进水连接管道35可以通过一个卡环38固定,该卡环38设置在每排电池模组31中的第一个电池模组31的边沿上,出水连接管道36可以通过一个卡环38固定,该卡环38设置在每排电池模组31中的最后一个电池模组31的边沿上,由此进水连接管道35和出水连接管道36不会随意晃动,连接稳定,避免异响。Also, the snap ring 38 can also be used to secure the inlet connection conduit 35 and the outlet connection conduit 36. In one embodiment of the present disclosure, the water inlet connecting pipe 35 may be fixed by a snap ring 38 disposed on the edge of the first battery module 31 in each row of the battery modules 31, and the water outlet connecting pipe 36 It can be fixed by a snap ring 38 which is disposed on the edge of the last battery module 31 in each row of the battery modules 31, whereby the water inlet connecting pipe 35 and the water outlet connecting pipe 36 are not arbitrarily shaken and connected. Stable and avoid abnormal noise.
可选地,总进水管33和总出水管34的至少一段管段为矩形。矩形管段可以便于分支管的连接,而且这样可以便于总进水管33和总出水管34在箱体1内的设置,Optionally, at least one length of the main inlet pipe 33 and the total outlet pipe 34 is rectangular. The rectangular pipe section can facilitate the connection of the branch pipe, and this can facilitate the arrangement of the total inlet pipe 33 and the total outlet pipe 34 in the casing 1.
还有,每个换热管32的两端均设置有转接头。转接头可以用于与对应的换热管32的接口相连,转接头的设置一方面可以保证换热管32和换热件312之间的连接可靠性,另一方面可以有利于降低换热管32和换热件312之间的连接难度。Further, each of the heat exchange tubes 32 is provided with a joint at both ends thereof. The adapter can be used for connection with the corresponding heat exchange tube 32. The arrangement of the adapter can ensure the reliability of the connection between the heat exchange tube 32 and the heat exchange member 312 on the one hand, and can reduce the heat exchange tube on the other hand. Difficulty in connection between 32 and heat exchange member 312.
如图3-图5、图13-图14所示,每个电池模组31均包括电芯组,换热件312为换热板,换热板设置在电芯组的一侧。例如,如图3-图5所示,换热板可以夹设在两个电芯组之间,这样一个换热板可以同时与两组电芯组进行换热;又如,图13和图14所示,两个电芯组可以相互靠近,然后两个换热板可以贴设在两个电芯组相互远离的一侧。As shown in FIG. 3-5 and FIG. 13-14, each battery module 31 includes a battery core group, and the heat exchange member 312 is a heat exchange plate, and the heat exchange plate is disposed at one side of the battery core group. For example, as shown in Figures 3 and 5, the heat exchange plate can be sandwiched between two groups of cells, such that one heat exchange plate can simultaneously exchange heat with two sets of cells; for example, Figure 13 and Figure As shown in Fig. 14, the two battery groups can be close to each other, and then the two heat exchange plates can be attached to the side where the two battery groups are apart from each other.
其中每列电芯组均包括至少一排电芯311,每排电芯311均包括至少一个电芯311。可以理解的是,当每列电芯组包括多排电芯311时,多排电芯311是从顶到底依次排列的。Each of the battery cells includes at least one row of cells 311, and each row of cells 311 includes at least one battery cell 311. It can be understood that when each row of cell groups includes a plurality of rows of cells 311, the plurality of rows of cells 311 are sequentially arranged from top to bottom.
这种换热件312的设置位置和结构形式,能够应用于电芯311向上层叠的结构,可以有效的利用高度方向的空间,提升电池模组31的电容量的同时,确保每个电芯311均与换热板直接接触,且接触面积大,热传导效率高,从而换热效果好。The arrangement position and structure of the heat exchange member 312 can be applied to the structure in which the battery core 311 is stacked upward, and the space in the height direction can be effectively utilized to increase the capacitance of the battery module 31 while ensuring each battery core 311. Both are in direct contact with the heat exchange plate, and the contact area is large, and the heat conduction efficiency is high, so that the heat exchange effect is good.
可以理解的是,电池模组31的中间部位(例如,两列电芯组之间)散热条件差,温升严重,采用将换热板夹设在两列电芯组之间的换热形式,可以有效降低电池模组31发热最严重区域的温度。It can be understood that the middle portion of the battery module 31 (for example, between two rows of battery groups) has poor heat dissipation conditions and severe temperature rise, and the heat exchange plate is sandwiched between two rows of battery groups. The temperature of the most severe area of the battery module 31 can be effectively reduced.
本公开的一个实施例中,换热件312竖直安装在电池模组31内部,结构简单且安装方便。In one embodiment of the present disclosure, the heat exchange member 312 is vertically installed inside the battery module 31, and has a simple structure and convenient installation.
在一个具体的实施例中,换热板与每列电芯组之间均夹设有导热垫313,电芯311与换热板之间通过导热垫313接触,以便吸收安装公差,增大接触面积,进一步提升换热效果。In a specific embodiment, a heat conducting pad 313 is interposed between the heat exchange plate and each row of battery cells, and the battery core 311 is in contact with the heat exchange plate through the thermal pad 313 to absorb mounting tolerances and increase contact. The area further enhances the heat transfer effect.
如图4和图5所示的实施例中,导热垫313为两个,两个导热垫313分别设在换热板的两侧。In the embodiment shown in FIG. 4 and FIG. 5, there are two thermal pads 313, and two thermal pads 313 are respectively disposed on both sides of the heat exchange plate.
下面参照附图详细描述根据本公开实施例的电池热管理系统10000。如图1-图10所示,根据本公开实施例的电池热管理系统10000包括上述实施例的电池包1000、换热循环管道、制冷系统4、暖风系统5和第一PTC加热器6。A battery thermal management system 10000 according to an embodiment of the present disclosure will be described in detail below with reference to the accompanying drawings. As shown in FIGS. 1 to 10, a battery thermal management system 10000 according to an embodiment of the present disclosure includes the battery pack 1000 of the above embodiment, a heat exchange circulation duct, a refrigeration system 4, a warm air system 5, and a first PTC heater 6.
电池包1000可以安装在电动汽车上,为电动汽车提供动力输出以及为车上其他用电设备供电的储能设备,可进行反复充电。电池包1000内可以设有若干电池模组31。The battery pack 1000 can be installed on an electric vehicle to provide power output for the electric vehicle and an energy storage device for powering other electric equipment on the vehicle, and can be repeatedly charged. A plurality of battery modules 31 may be provided in the battery pack 1000.
电池包1000具有总进水口21和总出水口22,总进水口21形成在总进水管33上,总出水口22形成在总出水管34上。换热循环管道的两端分别与总进水口21和总出水口22相连,即换热循环管道连接在总进水口21和总出水口22之间。The battery pack 1000 has a total water inlet 21 formed on the total water inlet pipe 33 and a total water outlet port 22 formed on the total water outlet pipe 34. Both ends of the heat exchange circulation pipe are connected to the total water inlet 21 and the total water outlet 22, that is, the heat exchange circulation pipe is connected between the total water inlet 21 and the total water outlet 22.
换热液体从总进水口21进入电池包1000与电池包1000热交换后从总出水口22流出至换热循环管道,如此往复循环实现换热液体与电池包1000的热交换。The heat exchange liquid flows from the total water inlet 21 into the heat exchange cycle of the battery pack 1000 and the battery pack 1000, and then flows out from the total water outlet 22 to the heat exchange circulation pipe, so that the heat exchange liquid exchanges heat with the battery pack 1000.
制冷系统4和暖风系统5,制冷系统4包括压缩机42、冷凝器43和换热器41,冷媒在压缩机42、冷凝器43和换热器41中循环流动,发生状态变化,与外界进行热量交换,实现驾驶室内的制冷。在本公开的实施例中,制冷系统4为热管理系统10000提供冷却功率。The refrigeration system 4 and the warm air system 5, the refrigeration system 4 includes a compressor 42, a condenser 43, and a heat exchanger 41, and the refrigerant circulates in the compressor 42, the condenser 43, and the heat exchanger 41, and a state change occurs with the outside. Exchange heat to achieve cooling in the cab. In an embodiment of the present disclosure, refrigeration system 4 provides cooling power to thermal management system 10000.
换热器41包括相互换热的第一换热通道411和第二换热通道412,第一换热通道411串联在压缩机42和冷凝器43之间,第二换热通道412为换热循环管道的一部分, 即第一换热通道411内流动的是冷媒,第二换热通道412串联在电池包1000的总进水口21和总出水口22之间,第二换热通道412内流动的是换热液体。The heat exchanger 41 includes a first heat exchange passage 411 and a second heat exchange passage 412 which exchange heat with each other, the first heat exchange passage 411 is connected in series between the compressor 42 and the condenser 43, and the second heat exchange passage 412 is heat exchange. A part of the circulation duct, that is, the refrigerant flowing in the first heat exchange passage 411 is a refrigerant, and the second heat exchange passage 412 is connected in series between the total water inlet 21 of the battery pack 1000 and the total water outlet 22, and flows in the second heat exchange passage 412. It is a heat exchange liquid.
本公开的一个实施例中,换热器41为板式换热器41,从而结构简单、成本低。In one embodiment of the present disclosure, the heat exchanger 41 is a plate heat exchanger 41, which is simple in structure and low in cost.
暖风系统5用于加热空气,实现驾驶室内的制热。The heating system 5 is used to heat the air to achieve heating in the cab.
暖风系统5包括暖风管道51、暖风管道51可选择性地与换热循环管道连通,也就是说,当需要开启暖风系统5时,换热循环管道内的换热液体可以流入暖风通道51,由此暖风管道51内流动的也是换热液体,换热液体被加热时,暖风通道51与流经他的空气换热,以实现驾驶室内的制热;当不需要开启暖风系统5时,换热循环管道内的换热液体也可以不流入暖风通道51,根据需求可以合理选择换热液体的流动路径,降低热量损失。The warm air system 5 includes a warm air duct 51, and the warm air duct 51 is selectively connectable with the heat exchange circulation duct, that is, when the warm air system 5 needs to be turned on, the heat exchange liquid in the heat exchange circulation duct can flow into the warm air. The air passage 51, whereby the heat flow liquid flows in the warm air duct 51, and when the heat exchange liquid is heated, the warm air passage 51 exchanges heat with the air flowing through the air to realize heating in the cab; When the heating system is 5, the heat exchange liquid in the heat exchange circulation pipe may not flow into the warm air passage 51, and the flow path of the heat exchange liquid can be reasonably selected according to the demand, thereby reducing heat loss.
第一PTC加热器6为热管理系统10000的电池包1000提供加热功率。第一PTC加热器6用于可选择性地加热换热循环通道内的换热液体,需要对换热液体加热时,给第一PTC加热器6通电,不需要对换热液体加热时,给第一PTC加热器6断电。The first PTC heater 6 provides heating power to the battery pack 1000 of the thermal management system 10000. The first PTC heater 6 is configured to selectively heat the heat exchange liquid in the heat exchange circulation channel, and when the heat exchange liquid needs to be heated, the first PTC heater 6 is energized, and when the heat exchange liquid is not required to be heated, The first PTC heater 6 is powered off.
换热循环管道上可以设有水泵2006、水箱2007,水泵2006主要为换热液体的循环系统提供动力,水箱2007主要用于换热液体的循环系统添加换热液体,并存储换热液体。The heat exchange circulation pipeline can be provided with a water pump 2006 and a water tank 2007. The water pump 2006 mainly provides power for the circulation system of the heat exchange liquid, and the water tank 2007 is mainly used for adding a heat exchange liquid to the circulation system of the heat exchange liquid, and storing the heat exchange liquid.
在本公开的一个具体的实施例中,水箱2007的出入口、水泵2006的入口和第二换热通道412的出口可以通过第一三通阀91相连通。In a specific embodiment of the present disclosure, the inlet and outlet of the water tank 2007, the inlet of the water pump 2006, and the outlet of the second heat exchange passage 412 may be in communication through the first three-way valve 91.
可选地,水箱2007可以为电动汽车100000的副水箱,从而热管理系统10000可以利用电动汽车100000的现有部件,节省成本和布局空间。Alternatively, the water tank 2007 may be a secondary water tank of the electric vehicle 100000, so that the thermal management system 10000 can utilize the existing components of the electric vehicle 100000, saving cost and layout space.
当电池包1000的温度过低时,热管理系统10000启动,第一PTC加热器6通电,第一PTC加热器6利用热敏电阻特性,电阻随温度升高迅速增大,通电后电阻发热。When the temperature of the battery pack 1000 is too low, the thermal management system 10000 is activated, the first PTC heater 6 is energized, and the first PTC heater 6 utilizes the thermistor characteristic, the resistance rapidly increases with temperature, and the resistance heats up after energization.
此时若驾驶室内未开启暖风系统5,则如图1和图10所示,换热液体依次流经第二换热通道412、水泵2006、第一PTC加热器6、电池包1000、第二换热通道412,且换热液体在第二换热通道412处可以与第一换热通道411内的冷媒进行热交换,从而第一PTC加热器6加热换热液体,可以实现对电池包1000的加热。当电池包1000的温度超过预定值时,第一PTC加热器6的加热功率慢慢减小,以使电池包1000维持在适宜温度。At this time, if the heating system 5 is not turned on in the cab, as shown in FIG. 1 and FIG. 10, the heat exchange liquid sequentially flows through the second heat exchange passage 412, the water pump 2006, the first PTC heater 6, the battery pack 1000, and the first The heat exchange channel 412, and the heat exchange liquid can exchange heat with the refrigerant in the first heat exchange passage 411 at the second heat exchange passage 412, so that the first PTC heater 6 heats the heat exchange liquid, and the battery pack can be realized. 1000 heating. When the temperature of the battery pack 1000 exceeds a predetermined value, the heating power of the first PTC heater 6 is gradually decreased to maintain the battery pack 1000 at a suitable temperature.
此时若驾驶室内开启暖风系统5,则如图1和图10所示,换热液体依次流经水泵2006、第一PTC加热器6、电池包1000后,一部分进入第二换热通道412,且换热液体在第二换热通道412处可以与第一换热通道411内的冷媒进行热交换,从而第一PTC加热器6加热换热液体,实现对电池包1000的加热,另一部分进入暖风通道51,在暖 风通道51处于吹过暖风通道51的空气热交换,实现对驾驶室的加热。At this time, if the heating system 5 is turned on in the cab, as shown in FIG. 1 and FIG. 10, the heat exchange liquid sequentially flows through the water pump 2006, the first PTC heater 6, and the battery pack 1000, and a part of the heat exchange liquid enters the second heat exchange passage 412. And the heat exchange liquid can exchange heat with the refrigerant in the first heat exchange passage 411 at the second heat exchange passage 412, so that the first PTC heater 6 heats the heat exchange liquid to realize heating of the battery pack 1000, and the other portion The warm air passage 51 is entered, and the air is blown through the warm air passage 51 in the warm air passage 51 to heat the cab.
当然,为了提升用户使用的舒适度,可以优先满足暖风通道51的热量需求,当驾驶室内的温度达到预定温度后,只需维持驾驶室内的温度维持平衡。Of course, in order to improve the comfort of the user, the heat demand of the warm air passage 51 can be preferentially satisfied. When the temperature in the cab reaches a predetermined temperature, it is only necessary to maintain the temperature in the cab to maintain balance.
可以理解的是,维持驾驶室内的温度维持平衡,是指,随着电池包1000的温度上升后,当电池包1000的温度比换热液体的温度高的时候,可以利用电池包1000的热量加热换热液体,由此可以减小第一PTC加热器6的加热功率,使供给驾驶室的温度维持平衡,达到能量合理利用的目的。It can be understood that maintaining the temperature in the cab maintains balance, that is, when the temperature of the battery pack 1000 is higher than the temperature of the heat exchange liquid after the temperature of the battery pack 1000 rises, the heat of the battery pack 1000 can be used to heat up. The heat exchange liquid can thereby reduce the heating power of the first PTC heater 6, maintain the temperature of the supply cab, and achieve the purpose of rational utilization of energy.
根据本公开实施例的电池包1000热管理系统10000,可以通过第一PTC加热器6加热换热液体,以实现对电池包1000的加热以及对驾驶室的加热。According to the battery pack 1000 thermal management system 10000 of the embodiment of the present disclosure, the heat exchange liquid can be heated by the first PTC heater 6 to achieve heating of the battery pack 1000 and heating of the cab.
当电池包1000的温度过高时,热管理系统10000启动,制冷系统4的压缩机42启动,将冷媒压缩,经过冷凝器43冷却后,冷媒通过膨胀阀膨胀后,进入第一换热通道411内,制冷系统4中的冷媒与第二换热通道412的换热液体进行热交换,换热液体经过冷却后,在水泵2006的驱动下,在换热循环管道与电池包1000之间循环,并与电池包1000进行热交换,以降低电池包1000的温度。When the temperature of the battery pack 1000 is too high, the thermal management system 10000 is started, the compressor 42 of the refrigeration system 4 is started, the refrigerant is compressed, and after being cooled by the condenser 43, the refrigerant is expanded by the expansion valve and then enters the first heat exchange passage 411. The refrigerant in the refrigeration system 4 exchanges heat with the heat exchange liquid of the second heat exchange passage 412. After the heat exchange liquid is cooled, it is circulated between the heat exchange circulation pipeline and the battery pack 1000 under the driving of the water pump 2006. And heat exchange with the battery pack 1000 to lower the temperature of the battery pack 1000.
当驾驶室内需要开启制冷系统4对驾驶室降温时,制冷系统4满足电池包1000的冷却需求,且满足驾驶室内的制冷需求。When the cab needs to be turned on to cool down the cab, the refrigeration system 4 satisfies the cooling requirements of the battery pack 1000 and meets the cooling requirements in the cab.
当电池包1000不需要进行冷却或者加热时,如果各电池模组31之间的温度差异超过设定值后,也可以单独启动水泵2006,进行电池包1000内部的换热液体循环,从而减少电池模组31之间的温差。When the battery pack 1000 does not need to be cooled or heated, if the temperature difference between the battery modules 31 exceeds the set value, the water pump 2006 may be separately activated to perform the heat exchange liquid circulation inside the battery pack 1000, thereby reducing the battery. The temperature difference between the modules 31.
根据本公开实施例的热管理系统10000,通过电动汽车1000的制冷系统4的冷媒与换热液体的热交换实现换热液体的降温,以实现电池包1000的冷却,通过第一PTC加热器6实现对换热液体的加热,以实现加热电池包1000以及驾驶室的作用,且在不同的外界环境下,电池包1000依然处于适宜温度,保证了电池包1000温度的均匀性和温度稳定性,热管理效率更高,且利用换热液体与电池包1000进行热交换,使电池包1000的受热均匀,电池包1000内的多个电池模组31之间温差小,换热循环管道占用空间小,成本低,同时无需增加太多外围设备驱动换热液体在换热循环管道与电池包1000之间循环流动,节省了电动汽车的耗电量。According to the thermal management system 10000 of the embodiment of the present disclosure, the cooling of the heat exchange liquid is achieved by heat exchange between the refrigerant of the refrigeration system 4 of the electric vehicle 1000 and the heat exchange liquid to achieve cooling of the battery pack 1000 through the first PTC heater 6 The heating of the heat exchange liquid is realized to realize the function of heating the battery pack 1000 and the cab, and in different external environments, the battery pack 1000 is still at a suitable temperature, thereby ensuring the temperature uniformity and temperature stability of the battery pack 1000, The heat management efficiency is higher, and the heat exchange between the heat exchange liquid and the battery pack 1000 is performed, so that the heat of the battery pack 1000 is uniform, the temperature difference between the plurality of battery modules 31 in the battery pack 1000 is small, and the space of the heat exchange circulation pipeline is small. The cost is low, and there is no need to increase too much peripheral equipment to drive the heat exchange liquid to circulate between the heat exchange circulation pipe and the battery pack 1000, thereby saving the power consumption of the electric vehicle.
此外,根据本公开实施例的热管理系统10000,将电动汽车100000的空调系统与电池包1000的加热和冷却相结合,可以优先保证空调系统的使用需求,当电池包1000温度达到预定值后,电池包1000的能量又能补充第一PTC加热器6的加热功率,达到整车能量充分利用的目的和效果。In addition, according to the thermal management system 10000 of the embodiment of the present disclosure, combining the air conditioning system of the electric vehicle 100000 with the heating and cooling of the battery pack 1000 can preferentially ensure the use requirement of the air conditioning system. When the temperature of the battery pack 1000 reaches a predetermined value, The energy of the battery pack 1000 can supplement the heating power of the first PTC heater 6 to achieve the purpose and effect of fully utilizing the energy of the entire vehicle.
下面参照图1和图10详细描述根据本公开的电池热管理系统10000的一些具体的 实施例。Some specific embodiments of the battery thermal management system 10000 in accordance with the present disclosure are described in detail below with reference to FIGS. 1 and 10.
如图1和图10所示,根据本公开实施例的电池热管理系统10000包括电池包1000、换热循环管道、包括制冷系统4和暖风系统5的电动汽车100000的空调系统、第一PTC加热器6、第一控制阀7和第二控制阀8。As shown in FIGS. 1 and 10, a battery thermal management system 10000 according to an embodiment of the present disclosure includes a battery pack 1000, a heat exchange circulation duct, an air conditioner system including an electric vehicle 100000 of a refrigeration system 4 and a heater system 5, and a first PTC. The heater 6, the first control valve 7, and the second control valve 8.
电池包1000具有总进水口21和总出水口22,换热循环管道的两端分别与总进水口21和总出水口22相连。制冷系统4包括压缩机42、冷凝器43和换热器41。换热器41包括相互换热的第一换热通道411和第二换热通道412,第一换热通道411串联在压缩机42和冷凝器43之间,第二换热通道412为换热循环管道的一部分。第一PTC加热器6用于可选择性地加热换热循环通道内的换热液体。The battery pack 1000 has a total water inlet 21 and a total water outlet 22, and both ends of the heat exchange circulation pipe are connected to the total water inlet 21 and the total water outlet 22, respectively. The refrigeration system 4 includes a compressor 42, a condenser 43, and a heat exchanger 41. The heat exchanger 41 includes a first heat exchange passage 411 and a second heat exchange passage 412 which exchange heat with each other, the first heat exchange passage 411 is connected in series between the compressor 42 and the condenser 43, and the second heat exchange passage 412 is heat exchange. A part of the circulation pipe. The first PTC heater 6 is for selectively heating the heat exchange liquid in the heat exchange circulation passage.
暖风系统5包括暖风管道51。暖风管道51与换热循环管道通过第一控制阀7可选择性地连通,由此控制简单,便于热管理系统10000的工作模式的切换。The warm air system 5 includes a warm air duct 51. The warm air duct 51 and the heat exchange circulation duct are selectively communicated through the first control valve 7, whereby the control is simple and the switching of the operation mode of the thermal management system 10000 is facilitated.
具体地,第一控制阀7可以调节从换热循环通道流入总进水口21的换热液体的流量,且第一控制阀7可以调节从换热循环通道流入暖风通道51的换热液体的流量。也就是说,第一控制阀7为流量调节阀。Specifically, the first control valve 7 can adjust the flow rate of the heat exchange liquid flowing from the heat exchange circulation passage into the total water inlet 21, and the first control valve 7 can adjust the heat exchange liquid flowing from the heat exchange circulation passage into the warm air passage 51. flow. That is, the first control valve 7 is a flow regulating valve.
更加具体地,如图1和图10所示,第一控制阀7包括第一阀口A1、第二阀口A2和第三阀口A3,第一控制阀7的第一阀口A1与第一PTC加热器6的出口连通,第一控制阀7的第二阀口A2与暖风管道51连通,第一控制阀7的第三阀口A3与总进水口21连通。More specifically, as shown in FIGS. 1 and 10, the first control valve 7 includes a first valve port A1, a second port A2, and a third port A3, and the first port A1 of the first control valve 7 The outlet of a PTC heater 6 is in communication, the second port A2 of the first control valve 7 is in communication with the warm air duct 51, and the third port A3 of the first control valve 7 is in communication with the total water inlet 21.
第一控制阀7的第一阀口A1与第一控制阀7的第二阀口A2连通且流量可调,例如可以调整第一阀口A1与第二阀口A2的连通处的开口大小。The first valve port A1 of the first control valve 7 communicates with the second valve port A2 of the first control valve 7 and the flow rate is adjustable. For example, the opening size of the communication between the first valve port A1 and the second valve port A2 can be adjusted.
第一控制阀7的第一阀口A1与第一控制阀7的第三阀口A3连通且流量可调,例如可以调整第一阀口A1与第三阀口A2的连通处的开口大小。The first valve port A1 of the first control valve 7 communicates with the third valve port A3 of the first control valve 7 and the flow rate is adjustable. For example, the opening size of the communication between the first valve port A1 and the third valve port A2 can be adjusted.
也就是说,若驾驶室内开启暖风系统5,换热循环通道内的换热液体,经过第一PTC加热器6加热后,可以全部流入暖风管道51经暖风管道51再流入总进水口21,也可以全部直接流入总进水口21,还可以一部分流入暖风管道51,另一部分流入总进水口21。That is to say, if the heating system 5 is turned on in the cab, the heat exchange liquid in the heat exchange circulation passage, after being heated by the first PTC heater 6, can all flow into the warm air duct 51 through the warm air duct 51 and then into the total water inlet. 21, it is also possible to directly flow into the total water inlet 21, and it is also possible to partially flow into the warm air duct 51 and the other part into the total water inlet 21.
总出水口22通过第二控制阀8可选择性地连通第一PTC加热器6的入口和总进水口21中的一个,也就是说,当第二控制阀8连通总出水口22与第一PTC加热器6的入口时,换热液体可以经过第一PTC加热器6加热后流入总进水口21,当第二控制阀8连通总出水口22与总进水口21时,换热液体可以不经过第一PTC加热器6加热,直接流入总进水口21。The total water outlet 22 is selectively connectable to one of the inlet of the first PTC heater 6 and the total water inlet 21 through the second control valve 8, that is, when the second control valve 8 communicates with the total water outlet 22 and the first At the inlet of the PTC heater 6, the heat exchange liquid may be heated by the first PTC heater 6 and then flow into the total water inlet 21, and when the second control valve 8 communicates with the total water outlet 22 and the total water inlet 21, the heat exchange liquid may not After being heated by the first PTC heater 6, it flows directly into the total water inlet 21.
更加具体地,如图1和图10所示,第二控制阀8包括第一阀口B1、第二阀口B2 和第三阀口B3,第二控制阀8的第一阀口B1与总出水口22连通,第二控制阀8的第二阀口B2与总进水口21连通,第二控制阀8的第三阀口B3与第一PTC加热器6的入口连通。More specifically, as shown in FIGS. 1 and 10, the second control valve 8 includes a first valve port B1, a second valve port B2, and a third valve port B3, and the first valve port B1 of the second control valve 8 and the total The water outlet 22 is in communication, the second valve port B2 of the second control valve 8 is in communication with the total water inlet 21, and the third valve port B3 of the second control valve 8 is in communication with the inlet of the first PTC heater 6.
第二控制阀8的第一阀口B1可选择地连通第二控制阀8的第二阀口B2或第二控制阀8的第三阀口B3。第二控制阀8可以为通断阀。The first port B1 of the second control valve 8 is selectively communicable with the second port B2 of the second control valve 8 or the third port B3 of the second control valve 8. The second control valve 8 can be an on-off valve.
可选地,第一PTC加热器6可以设在换热循环通道的外周面上以间接加热换热液体,由此换热效率高且换热循环通道的密封性能好。Alternatively, the first PTC heater 6 may be disposed on the outer peripheral surface of the heat exchange circulation passage to indirectly heat the heat exchange liquid, whereby the heat exchange efficiency is high and the sealing performance of the heat exchange circulation passage is good.
可选地,第一PTC加热器6可以设在换热循环通道内以直接加热换热液体,由此换热效率更高。Alternatively, the first PTC heater 6 may be disposed in the heat exchange circulation passage to directly heat the heat exchange liquid, whereby the heat exchange efficiency is higher.
可以理解的是,第一PTC加热器6本身并不具有供换热液体流通的通道,但第一PTC加热器6可以设在换热循环通道的外周面上以间接加热换热液体,或者第一PTC加热器6可以设在换热循环通道内以直接加热换热液体,这里“第一控制阀7的第一阀口A1与第一PTC加热器6的出口连通,第二控制阀8的第三阀口B3与第一PTC加热器6的入口连通”是指:换热循环通道中的设有第一PTC加热器6的部分的出口与第一控制阀7的第一阀口A1连通,换热循环通道中的设有第一PTC加热器6的部分的入口与第二控制阀8的第三阀口B3连通。It can be understood that the first PTC heater 6 does not have a passage for the heat exchange liquid to flow by itself, but the first PTC heater 6 may be disposed on the outer peripheral surface of the heat exchange circulation passage to indirectly heat the heat exchange liquid, or A PTC heater 6 may be disposed in the heat exchange circulation passage to directly heat the heat exchange liquid, where "the first valve port A1 of the first control valve 7 communicates with the outlet of the first PTC heater 6, and the second control valve 8 The third valve port B3 is in communication with the inlet of the first PTC heater 6" means that the outlet of the portion of the heat exchange circulation passage where the first PTC heater 6 is provided is in communication with the first valve port A1 of the first control valve 7. The inlet of the portion of the heat exchange circulation passage where the first PTC heater 6 is provided communicates with the third valve port B3 of the second control valve 8.
当第一PTC加热器6可以设在换热循环通道内以直接加热换热液体时,换热液体为绝缘介质。When the first PTC heater 6 can be disposed in the heat exchange circulation passage to directly heat the heat exchange liquid, the heat exchange liquid is an insulating medium.
如图1和图10所示的实施例中,第二控制阀8的第二阀口B2、第一控制阀7的第三阀口A3、总进水口21可以通过第二三通阀92连通,暖风通道51的出口、第二控制阀8的第二阀口B2和总进水口21可以通过第三三通阀93连通。由此,连接方便,换热选好通道的布置容易。In the embodiment shown in FIGS. 1 and 10, the second valve port B2 of the second control valve 8, the third valve port A3 of the first control valve 7, and the total water inlet 21 may be connected through the second three-way valve 92. The outlet of the warm air passage 51, the second valve port B2 of the second control valve 8, and the total water inlet 21 may be communicated through the third three-way valve 93. Thereby, the connection is convenient, and the arrangement of the heat exchange channel is easy.
在一个具体的实施例中,如图10所示,在本公开的一些实施例中,制冷系统4还可以包括第三换热通道44,第三换热通道44串联在压缩机42和冷凝器43之间,第三换热通道44和暖风管道51相互换热。由此,当制冷系统4开启后,第三换热通道44内的冷媒与暖风管道51内的换热液体进行热交换,由此冷媒在第三换热通道44处以及第一换热通道411处均可以与换热液体进行热交换,换热液体的冷却速度快,电池包1000的冷却效率更高。In a specific embodiment, as shown in FIG. 10, in some embodiments of the present disclosure, the refrigeration system 4 may further include a third heat exchange passage 44 connected in series to the compressor 42 and the condenser. Between 43, the third heat exchange passage 44 and the warm air duct 51 exchange heat with each other. Thus, when the refrigeration system 4 is turned on, the refrigerant in the third heat exchange passage 44 exchanges heat with the heat exchange liquid in the warm air duct 51, whereby the refrigerant is at the third heat exchange passage 44 and the first heat exchange passage. At 411, heat exchange can be performed with the heat exchange liquid, the cooling rate of the heat exchange liquid is fast, and the cooling efficiency of the battery pack 1000 is higher.
在一些实施例中,暖风系统5还可以包括第二PTC加热器,第二PTC加热器可选择性地加热暖风通道51内的换热液体,也就是说,暖风系统5单独设置一个第二PTC加热器来加热暖风通道51内的换热液体,暖风系统5制热效率高,驾驶室内温度提升快,可以减小第一PTC加热器的加热功率。In some embodiments, the warm air system 5 may further include a second PTC heater that selectively heats the heat exchange liquid in the warm air passage 51, that is, the warm air system 5 is separately provided with one The second PTC heater heats the heat exchange liquid in the warm air passage 51. The heating system 5 has high heating efficiency, and the temperature in the cab is rapidly increased, and the heating power of the first PTC heater can be reduced.
下面参照图1和图10详细描述根据本公开实施例的电池热管理系统10000的第一至第五种工作模式:The first to fifth modes of operation of the battery thermal management system 10000 in accordance with an embodiment of the present disclosure are described in detail below with reference to FIGS. 1 and 10.
1)、第一种工作模式:该模式下第一PTC加热器6仅加热电池包10001), the first mode of operation: in this mode, the first PTC heater 6 only heats the battery pack 1000
具体地,当电池包1000的温度过低时,第一PTC加热器6通电,制冷系统4不工作,暖风系统5不工作,水泵2006启动,第二控制阀8的第一阀口B1与第二控制阀8的第三阀口B3连通,第二控制阀8的第一阀口B1与第二控制阀8的第二阀口B2断开,第一控制阀7的第一阀口A1与第一控制阀7的第三阀口A3连通,第一控制阀7的第一阀口A1与第一控制阀7的第二阀口A2断开。Specifically, when the temperature of the battery pack 1000 is too low, the first PTC heater 6 is energized, the refrigeration system 4 is not operating, the warm air system 5 is not operating, the water pump 2006 is activated, and the first valve port B1 of the second control valve 8 is The third valve port B3 of the second control valve 8 is in communication, the first valve port B1 of the second control valve 8 is disconnected from the second valve port B2 of the second control valve 8, and the first valve port A1 of the first control valve 7 is In communication with the third port A3 of the first control valve 7, the first port A1 of the first control valve 7 is disconnected from the second port A2 of the first control valve 7.
换热液体的流动路径为:总出水口22、第二换热通道412、水泵2006、第二控制阀8的第一阀口B1、第二控制阀8的第三阀口B3、第一PTC加热器6、第一控制阀7的第一阀口A1、第一控制阀7的第三阀口A3、总进水口21、与电池包1000热交换后,从总出水口22流出,往复循环,实现对电池包1000的加热。The flow path of the heat exchange liquid is: the total water outlet 22, the second heat exchange passage 412, the water pump 2006, the first valve port B1 of the second control valve 8, the third valve port B3 of the second control valve 8, and the first PTC The heater 6, the first valve port A1 of the first control valve 7, the third valve port A3 of the first control valve 7, the total water inlet port 21, and the battery pack 1000 are heat exchanged, and then flow out from the total water outlet 22, and reciprocately cycle. To achieve heating of the battery pack 1000.
2)、第二种工作模式:该模式下第一PTC加热器6同时加热电池包1000和暖风系统52), the second working mode: in this mode, the first PTC heater 6 simultaneously heats the battery pack 1000 and the heating system 5
具体地,当电池包1000的温度过低时,第一PTC加热器6通电,制冷系统4不工作,暖风系统5工作,水泵2006启动,第二控制阀8的第一阀口B1与第二控制阀8的第三阀口B3连通,第二控制阀8的第一阀口B1与第二控制阀8的第二阀口B2断开,第一控制阀7的第一阀口A1与第一控制阀7的第三阀口A3连通且流量可调,第一控制阀7的第一阀口A1与第一控制阀7的第二阀口A2连通且流量可调。Specifically, when the temperature of the battery pack 1000 is too low, the first PTC heater 6 is energized, the refrigeration system 4 is not operating, the warm air system 5 is operated, the water pump 2006 is activated, and the first valve port B1 of the second control valve 8 is The third valve port B3 of the second control valve 8 is in communication, the first valve port B1 of the second control valve 8 is disconnected from the second valve port B2 of the second control valve 8, and the first valve port A1 of the first control valve 7 is The third valve port A3 of the first control valve 7 is connected and the flow rate is adjustable. The first valve port A1 of the first control valve 7 communicates with the second valve port A2 of the first control valve 7 and the flow rate is adjustable.
换热液体的流动路径为:依次流经总出水口22、第二换热通道412、水泵2006、第二控制阀8的第一阀口B1、第二控制阀8的第三阀口B3、第一PTC加热器6后,从第一PTC加热器6的出口分为两路,一路经由第一控制阀7的第一阀口A1、第一控制阀7的第三阀口A3、总进水口21、与电池包1000热交换后,从总出水口22流出,往复循环,实现对电池包1000的加热,另一路经由第一控制阀7的第一阀口A1、第一控制阀7的第二阀口A2、暖风通道51、在暖风通道51处于空气热交换,实现对驾驶室的制热,经由总进水口21、进入电池包1000,从总出水口22流出,往复循环。The flow path of the heat exchange liquid is: sequentially flowing through the total water outlet 22, the second heat exchange passage 412, the water pump 2006, the first valve port B1 of the second control valve 8, the third valve port B3 of the second control valve 8, After the first PTC heater 6, it is divided into two paths from the outlet of the first PTC heater 6, one via the first valve port A1 of the first control valve 7, the third valve port A3 of the first control valve 7, and the total advance After the water port 21 is in heat exchange with the battery pack 1000, it flows out from the total water outlet 22, reciprocates to realize heating of the battery pack 1000, and the other path passes through the first valve port A1 of the first control valve 7 and the first control valve 7. The second valve port A2 and the warm air passage 51 are in the air heat exchange in the warm air passage 51 to realize heating of the cab, and enter the battery pack 1000 via the total water inlet 21, and flow out from the total water outlet 22 to reciprocate.
经过第一PTC加热器6加热的液体通过第一控制阀7,通过控制第一控制阀7的第一阀口A1与第一控制阀7的第三阀口A3连通处的流量,并通过控制第一控制阀7的第一阀口A1与第一控制阀7的第二阀口A2连通处的流量,来分配流入暖风通道5和直接进入总进水口21的换热液体的流量,即分配用于暖风系统5制热和用于加热电池包1000的热量。The liquid heated by the first PTC heater 6 passes through the first control valve 7, by controlling the flow rate at which the first valve port A1 of the first control valve 7 communicates with the third port A3 of the first control valve 7, and is controlled The flow rate at which the first valve port A1 of the first control valve 7 communicates with the second valve port A2 of the first control valve 7 distributes the flow rate of the heat exchange liquid flowing into the warm air passage 5 and directly entering the total water inlet 21, that is, The heat for the heating system 5 and the heat for heating the battery pack 1000 are distributed.
刚开始,通过第一控制阀7的第三阀口A3的换热液体的流量小于通过第一控制阀 7的第二阀口A2的换热液体的流量,按预定比例优先分配给暖风系统5的热量多一些,优先满足驾驶室内的制热要求。Initially, the flow rate of the heat exchange liquid passing through the third port A3 of the first control valve 7 is smaller than the flow rate of the heat exchange liquid passing through the second port A2 of the first control valve 7, and is preferentially distributed to the heater system at a predetermined ratio. 5 more heat, priority to meet the heating requirements in the cab.
当驾驶室内的温度升高后,只需要保证能维持驾驶室的温度平衡就可以了,这时通过第一控制阀7的第三阀口A3的换热液体的流量大于通过第一控制阀7的第二阀口A2的换热液体的流量。When the temperature in the cab is raised, it is only necessary to ensure that the temperature balance of the cab can be maintained. At this time, the flow rate of the heat exchange liquid passing through the third port A3 of the first control valve 7 is greater than that passing through the first control valve 7. The flow rate of the heat exchange liquid of the second port A2.
随着电池包1000的工作温度上升后,当电池包1000的温度比换热液体的温度高的时候,此时,第一控制阀7的第一阀口A1与第一控制阀7的第三阀口A3断开,第一控制阀7的第一阀口A1与第一控制阀7的第二阀口A2连通且连通处流量最大,这样可以利用电池包1000的热量加热换热液体,第一PTC加热器6可以减小加热功率,供给驾驶室的温度维持平衡,达到整车能量合理利用的目的。After the operating temperature of the battery pack 1000 rises, when the temperature of the battery pack 1000 is higher than the temperature of the heat exchange liquid, at this time, the first valve port A1 of the first control valve 7 and the third valve of the first control valve 7 The valve port A3 is disconnected, the first valve port A1 of the first control valve 7 is in communication with the second valve port A2 of the first control valve 7, and the flow rate is the largest at the communication, so that the heat of the battery pack 1000 can be used to heat the heat exchange liquid. A PTC heater 6 can reduce the heating power, maintain the temperature of the supply cab, and achieve the purpose of rational utilization of the vehicle energy.
3)、第三种工作模式:该模式下制冷系统4仅冷却电池包10003), the third working mode: in this mode, the cooling system 4 only cools the battery pack 1000
当电池包1000的温度过高时,第一PTC加热器6断电,制冷系统4工作,暖风系统5不工作,水泵2006启动,第二控制阀8的第一阀口B1与第二控制阀8的第三阀口B3断开,第二控制阀8的第一阀口B1与第二控制阀8的第二阀口B2连通。When the temperature of the battery pack 1000 is too high, the first PTC heater 6 is powered off, the refrigeration system 4 is operated, the warm air system 5 is not working, the water pump 2006 is started, and the first valve port B1 and the second control of the second control valve 8 are The third port B3 of the valve 8 is opened, and the first port B1 of the second control valve 8 is in communication with the second port B2 of the second control valve 8.
在如图1所示的实施例中,换热液体依次流经总出水口22、第二换热通道412,换热液体在第二换热通道412处与第一换热通道411内的冷媒热交换,被冷却后的换热液体经由水泵2006、第二控制阀8的第一阀口B1、第二控制阀8的第二阀口B2、总进水口21进入电池包1000,与电池包1000热交换后,从总出水口22流出,往复循环,实现对电池包1000的冷却。In the embodiment shown in FIG. 1 , the heat exchange liquid flows through the total water outlet 22 and the second heat exchange passage 412 in sequence, and the heat exchange liquid is at the second heat exchange passage 412 and the refrigerant in the first heat exchange passage 411 . Heat exchange, the cooled heat exchange liquid enters the battery pack 1000 via the water pump 2006, the first valve port B1 of the second control valve 8, the second valve port B2 of the second control valve 8, and the total water inlet 21, and the battery pack After 1000 heat exchange, it flows out from the total water outlet 22 and reciprocates to achieve cooling of the battery pack 1000.
在如图10所示的实施例中,制冷系统4还可以包括第三换热通道44,当电池包1000的温度过高时,第一PTC加热器6断电,制冷系统4工作,暖风系统5不工作,水泵2006启动,第二控制阀8的第一阀口B1与第二控制阀8的第三阀口B3连通,第二控制阀8的第一阀口B1与第二控制阀8的第二阀口B2断开,第一控制阀7的第一阀口A1与第一控制阀7的第三阀口A3断开,第一控制阀7的第一阀口A1与第一控制阀7的第二阀口A2连通。In the embodiment shown in FIG. 10, the refrigeration system 4 may further include a third heat exchange passage 44. When the temperature of the battery pack 1000 is too high, the first PTC heater 6 is powered off, the refrigeration system 4 operates, and the warm air The system 5 does not work, the water pump 2006 starts, the first valve port B1 of the second control valve 8 communicates with the third valve port B3 of the second control valve 8, and the first valve port B1 and the second control valve of the second control valve 8 The second valve port B2 of 8 is opened, the first valve port A1 of the first control valve 7 is disconnected from the third valve port A3 of the first control valve 7, and the first valve port A1 of the first control valve 7 is first The second valve port A2 of the control valve 7 is in communication.
在该具体实施例中,换热液体依次流经总出水口22、第二换热通道412、换热液体在第二换热通道412处与第一换热通道411内的冷媒热交换,被冷却后的换热液体经由水泵2006、第二控制阀8的第一阀口B1、第二控制阀8的第三阀口B3、第一控制阀7的第一阀口A1、第一控制阀7的第二阀口A2、进入暖风通道51,换热液体在暖风通道处于第三换热通道44内的冷媒热交换,冷却后的换热液体经由总进水口21进入电池包1000,与电池包1000热交换后,从总出水口22流出,往复循环,实现对电池包1000的冷却。In this embodiment, the heat exchange liquid flows through the total water outlet 22, the second heat exchange passage 412, and the heat exchange liquid at the second heat exchange passage 412 to exchange heat with the refrigerant in the first heat exchange passage 411. The cooled heat exchange liquid passes through the water pump 2006, the first valve port B1 of the second control valve 8, the third valve port B3 of the second control valve 8, the first valve port A1 of the first control valve 7, and the first control valve The second valve port A2 of 7 enters the warm air passage 51, and the heat exchange liquid exchanges heat in the third heat exchange passage 44 in the warm air passage, and the cooled heat exchange liquid enters the battery pack 1000 via the total water inlet 21, After heat exchange with the battery pack 1000, it flows out from the total water outlet 22 and reciprocates to cool the battery pack 1000.
简言之,电池包1000的冷却,可以根据实际冷却需要,选择合适的换热液体的流动路径,热管理系统1000的适用范围更广泛。In short, the cooling of the battery pack 1000 can select a suitable flow path of the heat exchange liquid according to the actual cooling needs, and the heat management system 1000 has a wider application range.
4)、第四种工作模式:该模式下制冷系统4冷却电池包1000且冷却驾驶室4), the fourth working mode: in this mode, the refrigeration system 4 cools the battery pack 1000 and cools the cab
在该模式时,制冷系统4同时冷却电池包1000和冷却驾驶室,制冷系统1000冷却电池包1000时换热液体的流动路径与制冷系统4仅冷却电池包1000时换热液体的流动路径相同。In this mode, the refrigeration system 4 simultaneously cools the battery pack 1000 and the cooling cab, and the flow path of the heat exchange liquid when the refrigeration system 1000 cools the battery pack 1000 is the same as the flow path of the heat exchange liquid when the refrigeration system 4 cools only the battery pack 1000.
5)、第五种工作模式:该模式下电池包1000的内部循环5), the fifth working mode: the internal circulation of the battery pack 1000 in this mode
当电池包1000不需要进行冷却,也不需要加热时,如果各电池模组31之间的温度差异超过设定值后,也可以单独启动水泵2006,进行电池包1000内部的换热液体循环,从而减少电池模组31之间的温差。When the battery pack 1000 does not need to be cooled and does not need to be heated, if the temperature difference between the battery modules 31 exceeds the set value, the water pump 2006 may be separately activated to perform the heat exchange liquid circulation inside the battery pack 1000. Thereby, the temperature difference between the battery modules 31 is reduced.
此时,第一PTC加热器6断电,制冷系统4不工作,暖风系统5不工作,水泵2006启动,第二控制阀8的第一阀口B1与第二控制阀8的第三阀口B3断开,第二控制阀8的第一阀口B1与第二控制阀8的第二阀口B2连通。At this time, the first PTC heater 6 is powered off, the refrigeration system 4 is not working, the warm air system 5 is not working, the water pump 2006 is activated, the first valve port B1 of the second control valve 8 and the third valve of the second control valve 8 are activated. The port B3 is opened, and the first port B1 of the second control valve 8 is in communication with the second port B2 of the second control valve 8.
换热液体的流动路径为:总出水口22、第二换热通道412、水泵2006、第二控制阀8的第一阀口B1、第二控制阀8的第二阀口B2、总进水口21、与电池包1000的各电池模组31热交换后,从总出水口22流出,往复循环,以平衡电池包膜31之间的温差,使电池包1000的温度更均匀。The flow paths of the heat exchange liquid are: total water outlet 22, second heat exchange passage 412, water pump 2006, first valve port B1 of second control valve 8, second valve port B2 of second control valve 8, and total water inlet 21. After heat exchange with each of the battery modules 31 of the battery pack 1000, the battery is discharged from the total water outlet 22 and reciprocated to balance the temperature difference between the battery coatings 31 to make the temperature of the battery pack 1000 more uniform.
简言之,根据本公开实施例的电池热管理系统10000,根据不同的外部环境,对电池包1000进行温度控制,使电池包1000始终处于适宜温度,且利用了制冷系统4的能量为电池包1000制冷,利用电池包1000的第一PTC加热器为暖风系统5供暖,结构简单且整车能量分配合理。In short, according to the battery thermal management system 10000 of the embodiment of the present disclosure, the battery pack 1000 is temperature-controlled according to different external environments, so that the battery pack 1000 is always at a suitable temperature, and the energy of the refrigeration system 4 is utilized as a battery pack. 1000 refrigeration, using the first PTC heater of the battery pack 1000 for heating the heating system 5, the structure is simple and the vehicle energy distribution is reasonable.
下面根据图1和图10简单描述根据本公开的电动汽车100000,如图1和图10所示,根据本公开实施例的电动汽车100000包括上述电池热管理系统10000和电池管理器3000。An electric vehicle 100000 according to the present disclosure will be briefly described below with reference to FIGS. 1 and 10, and as shown in FIGS. 1 and 10, an electric vehicle 100000 according to an embodiment of the present disclosure includes the above-described battery thermal management system 10000 and battery manager 3000.
电池管理器3000用于采集电池包1000的信息,例如电压信息、电流信息、温度信息,以对电池包1000进行监控。The battery manager 3000 is used to collect information of the battery pack 1000, such as voltage information, current information, and temperature information, to monitor the battery pack 1000.
电池管理器3000与电池热管理系统10000的制冷系统4以及第一PTC加热器6均相连,以对电池包1000进行管理。可选地,电池管理器3000可与制冷系统4以及第一PTC加热器6进行CAN通讯,电池管理器3000还可控制高压接触器的通断。The battery manager 3000 is connected to both the refrigeration system 4 of the battery thermal management system 10000 and the first PTC heater 6 to manage the battery pack 1000. Alternatively, the battery manager 3000 can perform CAN communication with the refrigeration system 4 and the first PTC heater 6, and the battery manager 3000 can also control the on and off of the high voltage contactor.
电动汽车100000正常工作的情况下,电池管理器3000采集电池包1000的相关信息,包括电池包1000的温度、电压、电流等信息,对电池包1000进行监控。In the case that the electric vehicle 100000 is working normally, the battery manager 3000 collects information about the battery pack 1000, including information such as temperature, voltage, current, and the like of the battery pack 1000, and monitors the battery pack 1000.
当电池管理器3000检测到的电池包1000的平均温度T达到高温报警温度值时,制 冷系统4开始工作,热管理系统1000进入第三种工作模式或第四种工作模式。When the average temperature T of the battery pack 1000 detected by the battery manager 3000 reaches the high temperature alarm temperature value, the cooling system 4 starts operating, and the thermal management system 1000 enters the third operating mode or the fourth operating mode.
当电池管理器3000检测到电池包1000的平均温度T达到低温报警温度值时,第一PTC加热器6通电工作,热管理系统1000进入第一种工作模式或第二种工作模式。When the battery manager 3000 detects that the average temperature T of the battery pack 1000 reaches the low temperature alarm temperature value, the first PTC heater 6 is energized, and the thermal management system 1000 enters the first mode of operation or the second mode of operation.
根据本公开实施例的电动汽车10000,通过电池管理器3000监测电池包1000的温度,实时控制制冷系统4以及第一PTC加热器6的开启和关闭,并调整制冷系统4以及第一PTC加热器6的功率,实现电池包1000的热管理,使电池包1000始终处于适宜温度。根据本公开实施例的电动汽车10000,结构简单,适应不同环境和气候,电池包1000的热管理效果好。According to the electric vehicle 10000 of the embodiment of the present disclosure, the temperature of the battery pack 1000 is monitored by the battery manager 3000, the opening and closing of the refrigeration system 4 and the first PTC heater 6 are controlled in real time, and the refrigeration system 4 and the first PTC heater are adjusted. The power of 6 realizes the thermal management of the battery pack 1000, so that the battery pack 1000 is always at a suitable temperature. The electric vehicle 10000 according to the embodiment of the present disclosure has a simple structure and is adapted to different environments and climates, and the heat management effect of the battery pack 1000 is good.
在本公开的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本公开和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本公开的限制。In the description of the present disclosure, it is to be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " After, "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inside", "Outside", "Clockwise", "Counterclockwise", "Axial", The orientation or positional relationship of the "radial", "circumferential" and the like is based on the orientation or positional relationship shown in the drawings, and is merely for the convenience of describing the present disclosure and the simplified description, and does not indicate or imply the indicated device or component. It must be constructed and operated in a particular orientation, and is not to be construed as limiting the disclosure.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本公开的描述中,“多个”的含义是两个以上,除非另有明确具体的限定。Moreover, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include one or more of the features either explicitly or implicitly. In the description of the present disclosure, the meaning of "a plurality" is two or more unless specifically and specifically defined.
在本公开中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本公开中的具体含义。In the present disclosure, the terms "installation", "connected", "connected", "fixed", and the like, are to be understood broadly, and may be either a fixed connection or a detachable connection, unless explicitly stated or defined otherwise. , or integrated; can be mechanical connection, or can be electrical connection; can be directly connected, or can be indirectly connected through an intermediate medium, can be the internal communication of two elements or the interaction of two elements. The specific meanings of the above terms in the present disclosure can be understood by those skilled in the art on a case-by-case basis.
在本公开中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present disclosure, the first feature "on" or "under" the second feature may be a direct contact of the first and second features, or the first and second features may be indirectly through an intermediate medium, unless otherwise explicitly stated and defined. contact. Moreover, the first feature "above", "above" and "above" the second feature may be that the first feature is directly above or above the second feature, or merely that the first feature level is higher than the second feature. The first feature "below", "below" and "below" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely that the first feature level is less than the second feature.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本公开的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必 须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of the present specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" and the like means a specific feature described in connection with the embodiment or example. A structure, material, or feature is included in at least one embodiment or example of the present disclosure. In the present specification, the schematic representation of the above terms does not have to be directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. In addition, various embodiments or examples described in the specification and features of various embodiments or examples may be combined and combined without departing from the scope of the invention.
尽管上面已经示出和描述了本公开的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本公开的限制,本领域的普通技术人员在本公开的范围内可以对上述实施例进行变化、修改、替换和变型。While the embodiments of the present disclosure have been shown and described above, it is understood that the foregoing embodiments are illustrative and are not to be construed as limiting the scope of the disclosure The embodiments are subject to variations, modifications, substitutions and variations.

Claims (20)

  1. 一种电池包,其特征在于,包括:A battery pack, comprising:
    箱体;Box
    多个电池模组,所述多个电池模组设置在所述箱体内,所述多个电池模组分成多排电池模组,每个所述电池模组设置有换热件;a plurality of battery modules, the plurality of battery modules are disposed in the box, the plurality of battery modules are divided into a plurality of rows of battery modules, and each of the battery modules is provided with a heat exchange member;
    多个换热管组件,每排所述电池模组至少对应一个所述换热管组件,每个所述换热管组件包括多根彼此独立的换热管和两个分支管,每个所述换热管组件的任一根所述换热管连通在对应一排电池模组中的相邻两个电池模组的换热件之间,每个所述换热管组件的所述分支管连接在位于每排电池模组端部处的所述电池模组的换热件的进口或出口处;a plurality of heat exchange tube assemblies, each of the battery modules corresponding to at least one of the heat exchange tube assemblies, each of the heat exchange tube assemblies comprising a plurality of independent heat exchange tubes and two branch tubes, each of which Any one of the heat exchange tubes of the heat exchange tube assembly is connected between heat exchange members of two adjacent battery modules in a row of battery modules, and the branches of each of the heat exchange tube assemblies a tube is connected at an inlet or an outlet of the heat exchange member of the battery module at the end of each row of battery modules;
    总进水管和总出水管,所述总进水管和所述总出水管分别与每个所述换热管组件的两个分支管相连。A total inlet pipe and a total outlet pipe, the total inlet pipe and the total outlet pipe are respectively connected to two branch pipes of each of the heat exchange tube assemblies.
  2. 根据权利要求1所述的电池包,其特征在于,每个所述换热件在对应的所述电池模组上设置有用于与所述换热管连通的接口。The battery pack according to claim 1, wherein each of said heat exchange members is provided with an interface for communicating with said heat exchange tubes on said corresponding battery module.
  3. 根据权利要求1-2中任一项所述的电池包,其特征在于,所述换热管为波纹管。The battery pack according to any one of claims 1 to 2, wherein the heat exchange tube is a bellows.
  4. 根据权利要求1-3中任一项所述的电池包,其特征在于,所述电池模组的上表面上设置有限制所述换热管自由度的限位件。The battery pack according to any one of claims 1 to 3, wherein the upper surface of the battery module is provided with a stopper for restricting the degree of freedom of the heat exchange tube.
  5. 根据权利要求4所述的电池包,其特征在于,所述限位件为卡环,所述换热管卡接在所述卡环内。The battery pack according to claim 4, wherein the limiting member is a snap ring, and the heat exchange tube is snapped into the snap ring.
  6. 根据权利要求1-5中任一项所述的电池包,其特征在于,所述多个换热管组件内的换热液体流向相同,所述总进水管位于所述多个电池模组的一侧,所述总出水管位于所述多个电池模组的相对另一侧。The battery pack according to any one of claims 1 to 5, wherein the heat exchange liquids in the plurality of heat exchange tube assemblies flow in the same direction, and the total water inlet pipe is located in the plurality of battery modules On one side, the total outlet pipe is located on the opposite side of the plurality of battery modules.
  7. 根据权利要求1-6中任一项所述的电池包,其特征在于,每排电池模组对应两个换热管组件,两个所述换热管组件的流向交替。The battery pack according to any one of claims 1 to 6, wherein each of the battery modules corresponds to two heat exchange tube assemblies, and the flow directions of the two heat exchange tube assemblies alternate.
  8. 根据权利要求1-7中任一项所述的电池包,其特征在于,所述多个电池模组的相对两侧均设置有所述总进水管和所述总出水管。The battery pack according to any one of claims 1 to 7, wherein the plurality of battery modules are provided with the total inlet pipe and the total outlet pipe on opposite sides.
  9. 根据权利要求1-8中任一项所述的电池包,其特征在于,所述分支管为L形以配合所述电池模组的侧表面和上表面。The battery pack according to any one of claims 1 to 8, wherein the branch pipe is L-shaped to fit a side surface and an upper surface of the battery module.
  10. 根据权利要求1-9中任一项所述的电池包,其特征在于,所述总进水管和所述总出水管的至少一段管段为矩形。The battery pack according to any one of claims 1 to 9, wherein at least one section of the total inlet pipe and the total outlet pipe is rectangular.
  11. 根据权利要求1-10中任一项所述的电池包,其特征在于,每个所述换热管的两端均设置有转接头。The battery pack according to any one of claims 1 to 10, characterized in that each of the heat exchange tubes is provided with a joint at both ends thereof.
  12. 根据权利要求1-11中任一项所述的电池包,其特征在于,每个所述电池模组均包括电芯组,所述换热件为换热板,所述换热板设置在所述电芯组的一侧。The battery pack according to any one of claims 1 to 11, wherein each of the battery modules includes a battery pack, and the heat exchange member is a heat exchange plate, and the heat exchange plate is disposed at One side of the battery pack.
  13. 根据权利要求12所述的电池包,其特征在于,所述换热板与所述电芯组之间均夹设有导热垫。The battery pack according to claim 12, wherein a heat conductive pad is interposed between the heat exchange plate and the battery core group.
  14. 一种电池热管理系统,其特征在于,包括:A battery thermal management system, comprising:
    根据权利要求1-13中任一项所述的电池包;A battery pack according to any one of claims 1 to 13;
    换热循环管道,所述换热循环管道的两端分别与所述总进水管和所述总出水管相连;a heat exchange circulation pipe, the two ends of the heat exchange circulation pipe are respectively connected to the total inlet pipe and the total outlet pipe;
    制冷系统和暖风系统,所述制冷系统包括压缩机、冷凝器和换热器,所述换热器包括相互换热的第一换热通道和第二换热通道,所述第一换热通道串联在所述压缩机和所述冷凝器之间,所述第二换热通道为所述换热循环管道的一部分,所述暖风系统用于加热空气,所述暖风系统包括暖风管道,所述暖风管道与所述换热循环通道可选择性地连通;a refrigeration system and a warm air system, the refrigeration system including a compressor, a condenser, and a heat exchanger, the heat exchanger including a first heat exchange channel and a second heat exchange channel that exchange heat with each other, the first heat exchange a passage is connected in series between the compressor and the condenser, the second heat exchange passage is a part of the heat exchange circulation duct, the warm air system is for heating air, and the warm air system includes a warm air a conduit, the warm air duct and the heat exchange circulation passage are selectively connectable;
    第一PTC加热器,所述第一PTC加热器用于可选择性地加热所述换热循环通道内的换热液体。A first PTC heater for selectively heating the heat exchange liquid in the heat exchange circulation passage.
  15. 根据权利要求14所述的电池热管理系统,其特征在于,所述制冷系统还包括第三换热通道,所述第三换热通道串联在所述压缩机和所述冷凝器之间,所述第三换热通道和所述暖风管道相互换热。The battery thermal management system according to claim 14, wherein said refrigeration system further comprises a third heat exchange passage, said third heat exchange passage being connected in series between said compressor and said condenser The third heat exchange passage and the warm air duct exchange heat with each other.
  16. 根据权利要求14或15所述的电池热管理系统,其特征在于,还包括第一控制阀,所述暖风管道与所述换热循环通道通过所述第一控制阀可选择性地连通。A battery thermal management system according to claim 14 or claim 15, further comprising a first control valve, said warm air duct and said heat exchange circulation passage being selectively connectable by said first control valve.
  17. 根据权利要求16所述的电池热管理系统,其特征在于,所述第一控制阀包括第一阀口、第二阀口和第三阀口,所述第一控制阀的第一阀口与所述第一PTC加热器的出口连通,所述第一控制阀的第二阀口与所述暖风管道连通,所述第一控制阀的第三阀口与所述总进水管连通,所述第一控制阀的第一阀口与所述第一控制阀的第二阀口连通且流量可调,所述第一控制阀的第一阀口与所述第一控制阀的第三阀口连通且流量可调。The battery thermal management system according to claim 16, wherein said first control valve comprises a first valve port, a second valve port and a third valve port, and said first valve port of said first control valve is The outlet of the first PTC heater is in communication, the second valve port of the first control valve is in communication with the warm air duct, and the third valve port of the first control valve is in communication with the total inlet pipe. The first valve port of the first control valve is in communication with the second valve port of the first control valve, and the flow rate is adjustable, the first valve port of the first control valve and the third valve of the first control valve The port is connected and the flow is adjustable.
  18. 根据权利要求14-17中任一项所述的电池热管理系统,其特征在于,还包括第二控制阀,所述总出水管通过所述第二控制阀可选择性地连通所述第一PTC加热器的入口和所述总进水管中的一个。A battery thermal management system according to any one of claims 14-17, further comprising a second control valve, said total outlet pipe selectively communicating said first through said second control valve One of the inlet of the PTC heater and the total inlet pipe.
  19. 根据权利要求18所述的电池热管理系统,其特征在于,所述第二控制阀包括第一阀口、第二阀口和第三阀口,所述第二控制阀的第一阀口与所述总出水管连通,所述第二控制阀的第二阀口与所述总进水管连通,所述第二控制阀的第三阀口与所述第一PTC加热器连通,所述第二控制阀的第一阀口可选择性地连通所述第二控制阀的第二阀口或所述第二控制阀的第三阀口。The battery thermal management system according to claim 18, wherein said second control valve comprises a first valve port, a second valve port and a third valve port, and said first valve port of said second control valve is The second outlet of the second control valve is in communication with the total inlet pipe, and the third valve port of the second control valve is in communication with the first PTC heater, The first valve port of the second control valve is selectively connectable to the second valve port of the second control valve or the third valve port of the second control valve.
  20. 一种车辆,其特征在于,包括根据权利要求14-20中任一项所述的电池热管理系统。A vehicle characterized by comprising the battery thermal management system according to any one of claims 14-20.
PCT/CN2018/108801 2017-09-30 2018-09-29 Battery pack, battery heat management system, and vehicle WO2019062967A1 (en)

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