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WO2019047065A1 - Sheet material workpiece shaping device - Google Patents

Sheet material workpiece shaping device Download PDF

Info

Publication number
WO2019047065A1
WO2019047065A1 PCT/CN2017/100729 CN2017100729W WO2019047065A1 WO 2019047065 A1 WO2019047065 A1 WO 2019047065A1 CN 2017100729 W CN2017100729 W CN 2017100729W WO 2019047065 A1 WO2019047065 A1 WO 2019047065A1
Authority
WO
WIPO (PCT)
Prior art keywords
substrate
positioning
shaping
workpiece
plate
Prior art date
Application number
PCT/CN2017/100729
Other languages
French (fr)
Chinese (zh)
Inventor
陈健洺
Original Assignee
赛利精密机械有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 赛利精密机械有限公司 filed Critical 赛利精密机械有限公司
Priority to PCT/CN2017/100729 priority Critical patent/WO2019047065A1/en
Priority to CN201780000969.0A priority patent/CN109890527A/en
Publication of WO2019047065A1 publication Critical patent/WO2019047065A1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D1/00Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
    • B21D1/06Removing local distortions

Definitions

  • the present invention belongs to the field of sheet metal forming technology, and more particularly to a sheet metal forming apparatus.
  • Sheet metal parts have different degrees of bending after forming. Therefore, the sheet metal workpiece needs to be shaped and flattened by shaping equipment to assemble the product.
  • the existing plate workpiece shaping equipment mostly detects the flatness of the sheet workpiece by manual measurement, that is, after completing a shaping process, the operator takes out the sheet workpiece for measurement, and thus is a shaping cycle.
  • the manual measurement method cannot meet the measurement requirements. Therefore, it is necessary to solve the problem of low measurement efficiency caused by manual measurement of the plate workpiece.
  • the object of the embodiments of the present invention is to provide a sheet metal workpiece shaping device, which is used to solve the technical problem of low measurement efficiency caused by the manual measurement flatness in the prior art plate workpiece shaping equipment.
  • a sheet metal shaping apparatus including a working platform, the sheet workpiece shaping apparatus further comprising a plurality of shaping mechanisms, a positioning mechanism for carrying a workpiece to be shaped, a measuring mechanism, and a main control unit
  • Each of the shaping mechanisms is juxtaposed on the working platform, and each of the positioning mechanisms corresponds to each of the shaping mechanisms and is located in front of the corresponding shaping mechanism, and the shaping mechanism is in a vertical plane.
  • the positioning mechanism is downwardly directed toward the corresponding positioning mechanism and squeezes the sheet workpiece provided in the positioning mechanism to realize shaping;
  • the measuring mechanism includes a transmission rail and a detecting component for reciprocating on the transmission rail, and the detecting component and the shaping mechanism are electrically connected to the main control unit, and the transmission rail is disposed on
  • the working platform is located in front of each of the positioning mechanisms, and the detecting component is on the transmission rail Moving to the measuring station to measure the flatness of the sheet workpiece in each of the positioning mechanisms, and the detecting component feeds back the measurement result signal to the main control unit, and the main control unit further signals according to the measurement result
  • the shaping mechanism is driven to complete the shaping action.
  • the plate workpiece shaping device has the following working process: the operator places the plate workpiece on the positioning mechanism, and the detecting component is Moving on the transport rail, and moving to the measuring station to measure the flatness of the workpiece of the sheet. If the surface to be shaped of the sheet workpiece is detected to protrude in a direction away from the shaping mechanism, the detecting component feeds back the measurement result signal to the main control unit. In this case, the shaping mechanism does not start, and the operator is prompted to invert the sheet workpiece, that is, the surface to be shaped of the sheet workpiece protrudes toward the shaping mechanism.
  • the detecting component moves to the measuring station again, measures the flatness of the sheet workpiece, and feeds back the measurement result signal to the main control unit, and the main control unit drives the shaping mechanism to face the positioning mechanism in a vertical plane according to the measurement result signal. Downstream, the down distance is determined by the main control unit according to the measurement result signal, and the shaping mechanism squeezes the sheet metal workpiece disposed in the positioning mechanism so that the surface to be shaped protrudes in a direction away from the shaping mechanism and tends to be flat, the above is a Plastic cycle.
  • the detecting assembly moves to the next measuring station on the transport rail to complete the shaping cycle.
  • the detecting component After the initial shaping of all the plate workpieces is completed, the detecting component is moved to the first measuring station, and the plate workpiece at the measuring station is re-inspected, and the measurement result signal is also fed back to the main control unit, and the main control unit compares Judging, if the preset flatness requirement is met, the shaping mechanism is stationary, and the operator is prompted to remove the sheet workpiece. If the preset flatness requirement is not reached, the main control unit drives the shaping mechanism to reshape the sheet workpiece again, the above is a Review cycle. Thus, the detecting assembly moves to the next measuring station on the transport rail to complete the above-mentioned rechecking period until the flatness of all the sheet workpieces reaches the preset value.
  • the embodiment of the invention provides the shaping of the plate workpiece shaping device and the high degree of automation of the measurement process, without manual operation, and the shaping efficiency is high.
  • FIG. 1 is a schematic structural view of a sheet metal workpiece shaping apparatus according to an embodiment of the present invention
  • FIG. 2 is a schematic structural view of a shaping mechanism of a plate workpiece shaping device according to an embodiment of the present invention
  • FIG. 3 is a schematic structural view showing an initial state of a positioning mechanism of a plate workpiece shaping device according to an embodiment of the present invention
  • FIG. 4 is a schematic structural view showing a state in which a left positioning component of a positioning mechanism of a plate workpiece shaping device according to an embodiment of the present invention is extended;
  • FIG. 5 is a schematic structural view showing a state in which a right positioning component of a positioning mechanism of a plate workpiece shaping device according to an embodiment of the present invention is extended;
  • FIG. 6 is a schematic structural view of a left positioning component and a right positioning component of a positioning mechanism of a plate workpiece shaping device according to an embodiment of the present invention
  • FIG. 7 is a schematic structural view of a positioning fixture of a positioning mechanism according to an embodiment of the present invention.
  • 100 Working platform
  • 200 shapeable mechanism
  • 300 positioning mechanism
  • 400 measuring mechanism
  • 401 transport guide
  • 402_detection component 403_positioning member
  • 404_laser sensor 201_bracket plate
  • 202 _ Screw assembly 203_indenter device
  • 204_rotating cylinder 205_indenter assembly
  • 206_fixing plate 207-first pressing block, 208-second pressing block, 301-first substrate, 302-second Substrate
  • 303_positioning fixture 304-first push-up assembly, 305-third substrate, 306-first fixed post, 307-first drive motor, 308_fourth substrate, 309_first movable column
  • first and second are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated.
  • features defining “first” and “second” may explicitly or implicitly include one or more of the features.
  • the meaning of “plurality” is two or more unless specifically and specifically defined.
  • a plate workpiece shaping device includes a working platform 100, a plurality of shaping mechanisms 200, a positioning mechanism 300 for carrying a workpiece to be shaped, a measuring mechanism 400, and a main control unit ( Not shown in the figure):
  • Each shaping mechanism 200 is juxtaposed on the working platform 100.
  • Each positioning mechanism 300 corresponds to each shaping mechanism 200 and is located in front of the corresponding shaping mechanism 200.
  • the shaping mechanism 200 faces the corresponding positioning mechanism in a vertical plane. 300 descending and squeezing the sheet metal workpiece disposed in the positioning mechanism 300 to achieve shaping;
  • the measuring mechanism 400 includes a transmission rail 401 and a detecting component 402 for reciprocating on the transmission rail 401.
  • the detecting component 402 and the shaping mechanism 200 are electrically connected to the main control unit, and the transmission rail 401 is disposed on the working platform 100.
  • the detecting component 402 moves on the transmission rail 401 to the test.
  • the measuring station measures the flatness of the sheet metal workpiece in each positioning mechanism 300, and the detecting component 402 feeds back the measurement result signal to the main control unit, and the main control unit drives the shaping mechanism 200 to complete the shaping operation according to the measurement result signal.
  • Embodiments of the present invention provide a sheet metal forming apparatus, the working process of which is as follows: The operator places the sheet workpiece on the positioning mechanism 300, the detecting assembly 402 moves on the transport rail 401, and moves to the measuring station to measure the sheet workpiece. Flatness, if it is detected that the surface to be shaped of the sheet workpiece protrudes in a direction away from the shaping mechanism 200, the detecting component 402 feeds back the measurement result signal to the main control unit, and then the shaping mechanism 200 does not start, and the prompt The operator needs to invert the sheet workpiece, that is, the surface to be shaped of the sheet workpiece protrudes toward the shaping mechanism 200.
  • the detecting component 402 moves to the measuring station again, measures the flatness of the sheet workpiece, and feeds back the measurement result signal to the main control unit, and the main control unit drives the shaping mechanism 200 to face in a vertical plane according to the measurement result signal.
  • the positioning mechanism 300 is descending, and the downward distance is determined by the main control unit according to the measurement result signal, and the shaping mechanism 200 presses the sheet metal workpiece disposed in the positioning mechanism 300 so that the surface to be shaped protrudes away from the shaping mechanism 200.
  • the above is a shaping cycle.
  • the detecting component 402 moves on the transport rail 401 to the next measuring station to complete the shaping cycle.
  • the detecting component 402 moves to the first measuring station, and the plate workpiece at the measuring station is re-inspected, and the measurement result signal is also fed back to the main control unit, and the main control unit performs
  • the shaping mechanism 200 is stationary and prompts the operator to remove the sheet workpiece.
  • the main control unit drives the shaping mechanism 200 to reshape the sheet workpiece.
  • the above is a recheck cycle.
  • the detecting component 402 moves to the next measuring station on the transport rail 401 to complete the above-mentioned rechecking period until the flatness of all the sheet workpieces reaches a preset value.
  • the embodiment of the invention provides the shaping of the plate workpiece shaping device and the high degree of automation of the measurement process, without manual operation, and the shaping efficiency is high.
  • the detecting component 402 includes a positioning member 403 that moves on the transmission rail 401 and a laser sensor 404 disposed on the positioning component 403.
  • the laser sensor 404 is electrically connected to the main control unit, and The laser sensor 404 moves to the measurement station with the positioning member 403 and is located directly above the positioning mechanism 300.
  • the positioning member 403 is L-shaped, including a vertical segment and vertically connected to the horizontal segment.
  • the vertical segment is disposed on the transmission rail 401, and the horizontal segment protrudes from the transmission rail 401 toward the positioning mechanism 300, and the laser sensor 404 Set on the horizontal section, so that when the positioning member 403 moves to the measuring station, the laser sensor 404 Just above the positioning mechanism 300, the flatness of the sheet workpiece located in the positioning mechanism 300 is measured.
  • the shaping mechanism 200 includes a bracket plate 201, a screw assembly 202, and a ram device 203.
  • the bracket plate 201 is erected on the working platform 100, and the screw assembly 202 is fixed on the bracket plate 201.
  • the ram assembly 203 is coupled to the spindle assembly 202, and the ram assembly 203 corresponds to the positioning mechanism 300, and the ram assembly 203 reciprocates on the spindle assembly 202 in a vertical plane.
  • the indenter device 203 is moved down the spindle assembly 202 to squeeze the sheet workpiece located within the positioning mechanism 300.
  • the ram device 203 includes a rotary cylinder 204 and a ram assembly 205, the ram assembly 205 is coupled to the spindle assembly 202 by a rotary cylinder 204, and the ram assembly 205 is rotated
  • the cylinder 204 rotates about an axis in a vertical plane.
  • the function of the ram assembly 205 is to squash the sheet workpiece located in the locating mechanism 300 such that the sheet workpiece projects away from the ram assembly 205 to effect shaping.
  • the main control unit can control the rotary cylinder 204 to effect replacement of the indenter assembly 205.
  • the ram assembly 205 is parallel to the work platform 100. Thereafter, one side of the ram assembly 205 faces the sheet workpiece. If the shaping request changes, the rotary cylinder 204 drives the ram assembly 205 around the axis in a vertical plane. The 180° rotation, i.e., the other side of the ram assembly 205, faces the sheet workpiece.
  • the ram assembly 205 includes a fixing plate 206, two first pressing blocks 207, and two second pressing blocks 208.
  • the fixing plate 206 is fixed on the rotating cylinder 204 and parallel to the working platform 100.
  • the two first pressing blocks 207 are spaced apart from one side of the fixing plate 206 toward the working platform 100, and the two second pressing blocks 208 are spaced apart from the side of the fixing plate 206 facing away from the working platform 100.
  • the fixed plate 206 is rotated by the rotary cylinder 204 to switch the first compact 207 and the second compact 208, thereby adapting to different shaping needs.
  • the fixing plate 206 is a rectangular fixing plate, and the two first pressing blocks 207 are detachably connected to the rectangular fixing plate, so that the first pressure of different shapes can be replaced according to actual shaping requirements.
  • the two first pressing blocks 207 are relatively slidable along the longitudinal direction of the rectangular fixing plate.
  • the scale is provided on the side of the rectangular fixing plate facing the operator, so that the spacing between the two first pressing blocks 207 can be precisely adjusted to meet the requirements of the shaping accuracy of the sheet workpiece.
  • the fixing plate 206 is a rectangular fixing plate, and the two second pressing blocks 208 are detachably connected to the rectangular fixing plate, so that the second pressure of different shapes can be replaced according to actual shaping requirements.
  • the two second pressing blocks 208 are relatively slidable along the longitudinal direction of the rectangular fixing plate.
  • the scale is provided on the side of the rectangular fixing plate facing the operator, so that the spacing between the two second pressing blocks 208 can be precisely adjusted to meet the requirements of the shaping accuracy of the sheet workpiece.
  • the positioning mechanism 300 includes a first substrate 301, a second substrate 302, and a positioning fixture 303.
  • the second substrate 302 can move the second substrate 302 up and down in the vertical direction.
  • the function of the positioning fixture 303 is to fix the plate 206 workpiece.
  • the first substrate 301 is fixed on the working platform 100, and the positioning fixture 303 is disposed on the second substrate 302.
  • the positioning mechanism 300 further includes a first ejector assembly 304 for urging the second substrate 302 to be separated from the first substrate 301.
  • the first ejector assembly 304 includes a third substrate 305 , a plurality of first fixing posts 306 , a first driving motor 307 , a fourth substrate 308 , and a plurality of first movable pillars 309 , and the third substrate 305 passes through the first fixing pillars 306 .
  • the first driving motor 307 is disposed on the third substrate 305, and the fourth substrate 308 is located between the first substrate 301 and the first driving motor 307 and is connected to the first substrate 301.
  • An output shaft of the driving motor 307, one end of each of the first movable columns 309 is sequentially disposed on the working platform 100 and the first substrate 301 abuts against the second substrate 30 2 , and the other end of each of the first movable columns 309 is fixed to the fourth On the substrate 308.
  • the output shaft of the first driving motor 307 protrudes toward the first substrate 301, and the fourth substrate 308 is pushed away from the third substrate 305, and each The first movable column 309 moves along with the fourth substrate 308, and then the second substrate 302 is pushed up through the working platform 100 and the first substrate 301, thereby separating the second substrate 302 from the first substrate 301, and positioning is performed.
  • the 303 is also lifted with the second substrate 30 2 , and the positioning form is used for fixing the position of the sheet metal whose degree of warpage in the middle is greater than that of the left and right sides, so that during the shaping process, the ram assembly 205 is squeezed.
  • the middle portion of the sheet metal workpiece is pressed to make the middle portion of the workpiece of the pressed sheet large.
  • the positioning fixture 303 includes a left positioning block 310 and a right positioning block 311.
  • the left positioning block 310 and the right positioning block 311 are oppositely disposed on the second substrate 302, and the plate workpiece is mounted on the left positioning. Between block 310 and right positioning block 311.
  • the sheet metal workpiece is fixed by the left positioning block 310 and the right positioning block 311 to prevent positional displacement during the forming process.
  • the left positioning block 310 includes a first body 312, and the first body 312 is U.
  • the first body 312 is erected on the second substrate 302.
  • the right positioning block 311 includes a second body 314.
  • the second body 314 is U-shaped.
  • the second body 314 is opposite to the first body 312 and is disposed on the second substrate.
  • the mouth of the first body 312 is opposite to the mouth of the second body
  • the first support block 313 is disposed on the horizontal section of the first body 312
  • the second section is disposed on the horizontal section of the second body 314.
  • the support block 315 is configured such that the two short sides of the plate workpiece are respectively mounted on the first support block 313 and the second support block 315, and the two long sides of the plate workpiece are respectively abutted on the two vertical segments of the first body 312. And two vertical segments of the second body 314.
  • the first supporting block 313 includes a first inclined supporting surface 316, and the first inclined supporting surface 316 is at an acute angle with the horizontal section of the first body 312.
  • the second supporting block 315 includes a second inclined supporting surface 317.
  • the second inclined supporting surface 317 is at an acute angle with the horizontal portion of the second body 314.
  • the two short sides of the sheet workpiece are respectively mounted on the first inclined supporting surface.
  • the two inclined supporting surfaces 317 play a buffering role in the shaping process, that is, the sheet workpiece is pressed and slides along the first inclined supporting surface 316 and the second inclined supporting surface 317 toward the second substrate 302 to prevent the sheet workpiece from being squeezed by the shaping mechanism 200.
  • the positioning mechanism 300 further includes a left positioning component 318, and the left positioning component 318 is located between the left positioning block 310 and the right positioning block 311.
  • the assembly 318 includes a left support plate 319 and a left mount 320 disposed on the left support plate 319, and the left support plate 319 is movable up and down relative to the first substrate 301 in a vertical plane.
  • the function of the left positioning component 318 is to support the sheet workpiece, and the right side of the sheet workpiece is warped to a greater extent than the left side, so that when the sheet workpiece is placed on the left mount 320, the right side of the sheet workpiece The side is extended to the outside of the left mount 320 to be suspended, so that the indenter assembly 205 presses the sheet workpiece ⁇ downward, and the shape variable on the right side of the sheet workpiece is larger than the shape variable on the left side, which is more likely to meet the preset flatness requirement. .
  • two first support columns 32 are disposed on the left support plate 319.
  • the two first support columns 321 may be opposite to each other along the longitudinal direction of the left support plate 319.
  • the left support plate 319 slides.
  • the position of the first support post 321 on the left support plate 319 can be adjusted depending on the length of the sheet workpiece.
  • the positioning mechanism 300 further includes a second ejector assembly 322.
  • the second ejector assembly 322 functions to push the left positioning component 318 to be positioned above and below the positioning fixture 303. Separate Shape processing space.
  • the second ejector unit 322 includes a fifth substrate 323 , a plurality of second fixing posts 324 , a second driving motor 325 , a sixth substrate 326 , and a plurality of second movable columns 327 , and the fifth substrate 323 passes through the second fixing posts 324 .
  • the second driving motor 325 is disposed on the fifth substrate 323, and the sixth substrate 326 is located between the first substrate 301 and the second driving motor 325 and connected to the second.
  • the output shaft of the driving motor 325, one end of each of the second movable columns 327 is sequentially disposed on the working platform 100, the first substrate 301 and the second substrate 302, and then abuts against the left supporting plate 319, and the second movable column 327 is further One end is fixed to the sixth substrate 326.
  • each The second movable column 327 moves along with the sixth substrate 326, and sequentially pushes up the left support plate 319 through the working platform 100, the first substrate 301 and the second substrate 302, thereby realizing the lifting and positioning of the left positioning component 318.
  • this type of positioning is used to fix the position of the plate workpiece with the degree of warpage on the right side greater than that on the left side.
  • the right side of the sheet workpiece is larger than the left side.
  • the deformation space increases the degree of deformation of the right side of the workpiece, which is convenient for the workpiece to reach the preset flatness.
  • the positioning mechanism 300 further includes a right positioning component 328.
  • the right positioning component 328 and the left positioning component 318 are disposed side by side between the left positioning block 310 and the right positioning block 311, and are positioned right.
  • the assembly 3 28 includes a right support plate 329 and a right mount 330 disposed on the right support plate 329, and the right support plate 329 is movable up and down relative to the first substrate 301 in a vertical plane.
  • the function of the right positioning component 328 is to support the sheet metal workpiece, and the left side of the sheet workpiece is warped to a greater extent than the right side, so that when the sheet workpiece is placed on the right mount 330, the left side of the sheet workpiece The side protrudes to the outside of the right mount 330 and is in a suspended state.
  • the ram assembly 205 presses the sheet workpiece ⁇ downward, and the shape of the left side of the sheet workpiece is larger than the shape variable of the right side, and the preset flatness is more easily achieved. Claim.
  • two second support columns 331 are disposed on the right support plate 329.
  • the two second support columns 331 may be opposite to each other along the longitudinal direction of the right support plate 329.
  • the right support plate 329 slides.
  • the position of the second support post 331 on the right support plate 329 can be adjusted depending on the length of the sheet workpiece.
  • the positioning mechanism 300 further includes a third ejector assembly 332.
  • the third ejector assembly 332 functions to push the right positioning component 328 to be positioned above and below the positioning fixture 303. Separate to form a shaping space.
  • the third pusher assembly 332 includes a third drive motor 333, a seventh substrate 334, and a plurality of third The movable column 335, the third driving motor 333 and the second driving motor 325 are arranged side by side on the fifth substrate 323, and the seventh substrate 334 is located between the first substrate 301 and the third driving motor 333 and is connected to the output of the third driving motor 333.
  • each of the third movable columns 335 passes through the working platform 100, the first substrate 301 and the second substrate 302, and then abuts against the right support plate 329, and the other end of each of the third movable columns 335 is fixed to the seventh substrate. 334.
  • the output shaft of the third driving motor 333 protrudes toward the seventh substrate 334, and the seventh substrate 334 is pushed away from the fifth substrate 32 3 to move.
  • Each of the third movable pillars 335 moves along with the seventh substrate 334, and sequentially passes through the working platform 100, the first substrate 301, and the second substrate 302 to lift the right supporting plate 329, thereby realizing the lifting and positioning of the right positioning component 328.
  • the jig 303 is separated up and down.
  • the positioning form is used to fix the position of the plate workpiece with the degree of warpage on the left side greater than that of the right side.
  • the left side of the sheet workpiece is larger than the right side.
  • the deformation space increases the degree of deformation of the left side of the workpiece, which is convenient for the workpiece to reach the preset flatness.
  • the left positioning component 318 and the right positioning component 328 respectively The second ejector unit 322 and the third ejector unit 332 are pushed up and down to be vertically separated from each other.
  • the left support plate 319 and the right support plate 329 are arranged side by side and are parallel to the first substrate 301.
  • the positioning form is used for fixing the position of the plate workpiece with the degree of warpage on the left and right sides greater than the degree of warpage in the middle portion.
  • the left and right sides of the sheet workpiece are respectively extended to the outside and are in a suspended state, thereby obtaining a deformation space. It is convenient for the sheet workpiece to reach the preset flatness.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)

Abstract

A sheet material workpiece shaping device, comprising a working platform (100), a plurality of shaping mechanisms (200), a positioning mechanism (300), a measuring mechanism (400), and a master control unit. The shaping mechanisms (200) are vertically arranged side-by-side on the working platform (100), the shaping mechanisms (200) pressing a sheet material workpiece arranged in the positioning mechanism (300) in order to implement shaping; the measurement mechanism (400) comprises a transport guide rail (401) and a detection assembly (402), the transport guide rail (401) being arranged on the working platform (100), and the detection assembly (402) moving on the transport guide rail (401) to a measurement station in order to measure the flatness of the sheet material workpieces, a measurement result signal being fed back to the master control unit, and the master control unit, on the basis of the measurement result signal, driving the shaping mechanisms (200) to complete the shaping action. The shaping and measurement processes of the present sheet material workpiece shaping device are highly automated, and shaping efficiency is high.

Description

板材工件整形设备  Sheet workpiece shaping equipment
技术领域  Technical field
[0001] 本发明属于板材整形技术领域, 更具体地说, 是涉及一种板材工件整形设备。  [0001] The present invention belongs to the field of sheet metal forming technology, and more particularly to a sheet metal forming apparatus.
背景技术  Background technique
[0002] 板材工件在成型之后均有不同程度的弯曲, 因此, 需通过整形设备将板材工件 整形平整才可进行产品组装。  [0002] Sheet metal parts have different degrees of bending after forming. Therefore, the sheet metal workpiece needs to be shaped and flattened by shaping equipment to assemble the product.
[0003] 现有的板材工件整形设备大多通过人工测量方式检测板材工件的平整度, 即完 成一次整形工序后, 再由操作员取出板材工件进行测量, 如此为一次整形周期 。 当待检测的板材数量较多吋, 人工测量方式则无法满足测量需求, 因此, 亟 需解决板材工件采用人工测量所导致的测量效率低的问题。  [0003] The existing plate workpiece shaping equipment mostly detects the flatness of the sheet workpiece by manual measurement, that is, after completing a shaping process, the operator takes out the sheet workpiece for measurement, and thus is a shaping cycle. When the number of plates to be inspected is large, the manual measurement method cannot meet the measurement requirements. Therefore, it is necessary to solve the problem of low measurement efficiency caused by manual measurement of the plate workpiece.
技术问题  technical problem
[0004] 本发明实施例的目的在于: 提供一种板材工件整形设备, 用以解决现有技术中 板材工件整形设备因采用人工测量平整度的方式所导致测量效率低的技术问题 问题的解决方案  [0004] The object of the embodiments of the present invention is to provide a sheet metal workpiece shaping device, which is used to solve the technical problem of low measurement efficiency caused by the manual measurement flatness in the prior art plate workpiece shaping equipment.
技术解决方案  Technical solution
[0005] 为解决上述技术问题, 本发明实施例采用的技术方案是:  [0005] In order to solve the above technical problem, the technical solution adopted by the embodiment of the present invention is:
[0006] 提供了一种板材工件整形设备, 包括工作平台, 所述板材工件整形设备还包括 多个整形机构、 用于承载待整形板材工件的定位机构、 测量机构以及主控单元  [0006] A sheet metal shaping apparatus is provided, including a working platform, the sheet workpiece shaping apparatus further comprising a plurality of shaping mechanisms, a positioning mechanism for carrying a workpiece to be shaped, a measuring mechanism, and a main control unit
[0007] 各所述整形机构并排立设于所述工作平台上, 各所述定位机构与各所述整形机 构相对应且位于对应的所述整形机构的前方, 所述整形机构于竖直平面内朝向 对应的所述定位机构下行且挤压设于所述定位机构内的板材工件以实现整形;Each of the shaping mechanisms is juxtaposed on the working platform, and each of the positioning mechanisms corresponds to each of the shaping mechanisms and is located in front of the corresponding shaping mechanism, and the shaping mechanism is in a vertical plane. The positioning mechanism is downwardly directed toward the corresponding positioning mechanism and squeezes the sheet workpiece provided in the positioning mechanism to realize shaping;
[0008] 所述测量机构包括传输导轨以及于所述传输导轨上作往复运动的检测组件, 所 述检测组件和所述整形机构均与所述主控单元电性连接, 所述传输导轨设于所 述工作平台上且位于各所述定位机构的前方, 所述检测组件于所述传输导轨上 移动至测量工位处以测量各所述定位机构内的板材工件的平整度, 并且, 所述 检测组件将测量结果信号反馈至所述主控单元, 所述主控单元再根据所述测量 结果信号驱动所述整形机构完成整形动作。 [0008] The measuring mechanism includes a transmission rail and a detecting component for reciprocating on the transmission rail, and the detecting component and the shaping mechanism are electrically connected to the main control unit, and the transmission rail is disposed on The working platform is located in front of each of the positioning mechanisms, and the detecting component is on the transmission rail Moving to the measuring station to measure the flatness of the sheet workpiece in each of the positioning mechanisms, and the detecting component feeds back the measurement result signal to the main control unit, and the main control unit further signals according to the measurement result The shaping mechanism is driven to complete the shaping action.
发明的有益效果  Advantageous effects of the invention
有益效果  Beneficial effect
[0009] 与现有技术相比, 本发明实施例提供的板材工件整形设备的有益效果在于: 该 板材工件整形设备, 其工作过程如下: 操作人员将板材工件放置在定位机构上 , 检测组件在传输导轨上移动, 并且, 移动至测量工位测量板材工件的平整度 , 若检测到板材工件的待整形表面沿背离整形机构的方向凸伸吋, 检测组件将 测量结果信号反馈至主控单元, 此吋, 整形机构不启动, 并且, 提示操作人员 需将板材工件翻转, 即板材工件的待整形表面朝向整形机构方向凸伸。 完成准 备工作后, 检测组件再次移动至测量工位, 测量板材工件的平整度, 并将测量 结果信号反馈至主控单元, 主控单元根据测量结果信号驱动整形机构于竖直平 面内朝向定位机构下行, 该下行距离由主控单元根据测量结果信号而定, 整形 机构挤压设于定位机构内的板材工件, 使其待整形表面沿背离整形机构的方向 凸伸而趋于平整, 以上为一个整形周期。 如此, 检测组件于传输导轨上移动至 下一测量工位完成上述整形周期。 完成所有板材工件的初整形后, 检测组件再 移动至首个测量工位, 对该测量工位处的板材工件进行复检, 同样将测量结果 信号反馈至主控单元, 由主控单元进行对比判断, 若符合预设平整度要求, 整 形机构静止不动, 并提示操作员取下板材工件, 若未达到预设平整度要求, 主 控单元驱动整形机构下行对板材工件再次整形, 以上为一个复检周期。 如此, 检测组件于传输导轨上移动至下一测量工位完成上述复检周期, 直至所有板材 工件的平整度达到预设值为止。 本发明实施例提供板材工件整形设备的整形以 及测量过程自动化程度高, 无需人工操作, 整形效率高。  [0009] Compared with the prior art, the beneficial effects of the plate workpiece shaping device provided by the embodiment of the invention are as follows: The plate workpiece shaping device has the following working process: the operator places the plate workpiece on the positioning mechanism, and the detecting component is Moving on the transport rail, and moving to the measuring station to measure the flatness of the workpiece of the sheet. If the surface to be shaped of the sheet workpiece is detected to protrude in a direction away from the shaping mechanism, the detecting component feeds back the measurement result signal to the main control unit. In this case, the shaping mechanism does not start, and the operator is prompted to invert the sheet workpiece, that is, the surface to be shaped of the sheet workpiece protrudes toward the shaping mechanism. After the preparation work is completed, the detecting component moves to the measuring station again, measures the flatness of the sheet workpiece, and feeds back the measurement result signal to the main control unit, and the main control unit drives the shaping mechanism to face the positioning mechanism in a vertical plane according to the measurement result signal. Downstream, the down distance is determined by the main control unit according to the measurement result signal, and the shaping mechanism squeezes the sheet metal workpiece disposed in the positioning mechanism so that the surface to be shaped protrudes in a direction away from the shaping mechanism and tends to be flat, the above is a Plastic cycle. Thus, the detecting assembly moves to the next measuring station on the transport rail to complete the shaping cycle. After the initial shaping of all the plate workpieces is completed, the detecting component is moved to the first measuring station, and the plate workpiece at the measuring station is re-inspected, and the measurement result signal is also fed back to the main control unit, and the main control unit compares Judging, if the preset flatness requirement is met, the shaping mechanism is stationary, and the operator is prompted to remove the sheet workpiece. If the preset flatness requirement is not reached, the main control unit drives the shaping mechanism to reshape the sheet workpiece again, the above is a Review cycle. Thus, the detecting assembly moves to the next measuring station on the transport rail to complete the above-mentioned rechecking period until the flatness of all the sheet workpieces reaches the preset value. The embodiment of the invention provides the shaping of the plate workpiece shaping device and the high degree of automation of the measurement process, without manual operation, and the shaping efficiency is high.
对附图的简要说明  Brief description of the drawing
附图说明  DRAWINGS
[0010] 为了更清楚地说明本发明实施例中的技术方案, 下面将对实施例或现有技术描 述中所需要使用的附图作简单地介绍, 显而易见地, 下面描述中的附图仅仅是 本发明的一些实施例, 对于本领域普通技术人员来讲, 在不付出创造性劳动的 前提下, 还可以根据这些附图获得其它的附图。 [0010] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the embodiments or the prior art description will be briefly described below. Obviously, the drawings in the following description are merely Some embodiments of the present invention may also be used to obtain other drawings based on these drawings without departing from the prior art.
[0011] 图 1是本发明实施例提供的板材工件整形设备的结构示意图; 1 is a schematic structural view of a sheet metal workpiece shaping apparatus according to an embodiment of the present invention;
[0012] 图 2是本发明实施例提供的板材工件整形设备的整形机构的结构示意图; 2 is a schematic structural view of a shaping mechanism of a plate workpiece shaping device according to an embodiment of the present invention;
[0013] 图 3是本发明实施例提供的板材工件整形设备的定位机构初始状态的结构示意 图; 3 is a schematic structural view showing an initial state of a positioning mechanism of a plate workpiece shaping device according to an embodiment of the present invention;
[0014] 图 4是本发明实施例提供的板材工件整形设备的定位机构的左定位组件伸出状 态的结构示意图;  4 is a schematic structural view showing a state in which a left positioning component of a positioning mechanism of a plate workpiece shaping device according to an embodiment of the present invention is extended;
[0015] 图 5是本发明实施例提供的板材工件整形设备的定位机构的右定位组件伸出状 态的结构示意图;  [0015] FIG. 5 is a schematic structural view showing a state in which a right positioning component of a positioning mechanism of a plate workpiece shaping device according to an embodiment of the present invention is extended;
[0016] 图 6是本发明实施例提供的板材工件整形设备的定位机构的左定位组件和右定 位组件同吋伸出状态的结构示意图;  6 is a schematic structural view of a left positioning component and a right positioning component of a positioning mechanism of a plate workpiece shaping device according to an embodiment of the present invention;
[0017] 图 7是本发明实施例提供的定位机构的定位治具伸出状态的结构示意图; 7 is a schematic structural view of a positioning fixture of a positioning mechanism according to an embodiment of the present invention;
[0018] 其中, 附图中的标号如下: [0018] wherein the reference numerals in the drawings are as follows:
[0019] 100—工作平台、 200—整形机构、 300—定位机构、 400—测量机构、 401—传 输导轨、 402_检测组件、 403_定位件、 404_镭射传感器、 201_支架板、 202 _丝杆组件、 203_压头装置、 204_旋转气缸、 205_压头组件、 206_固定板 、 207—第一压块、 208—第二压块、 301—第一基板、 302—第二基板、 303_定 位治具、 304—第一推顶组件、 305—第三基板、 306—第一固定柱、 307—第一 驱动电机、 308_第四基板、 309_第一活动柱、 310_左定位块、 311_右定位 块、 312—第一本体、 313_第一支撑块、 314—第二本体、 315_第二支撑块、 3 16—第一倾斜支撑面、 317—第二倾斜支撑面、 318—左定位组件、 319—左支撑 板、 320_左安装座、 321_第一支撑柱、 322_第二推顶组件、 323_第五基板 、 324_第二固定柱、 325_第二驱动电机、 326_第六基板、 327_第二活动柱 、 328—右定位组件、 329—右支撑板、 330—右安装座、 331—第二支撑柱、 332 一第三推顶组件、 333—第三驱动电机、 334—第七基板、 335—第三活动柱。  [0019] 100—Working platform, 200—shaping mechanism, 300—positioning mechanism, 400—measuring mechanism, 401—transport guide, 402_detection component, 403_positioning member, 404_laser sensor, 201_bracket plate, 202 _ Screw assembly, 203_indenter device, 204_rotating cylinder, 205_indenter assembly, 206_fixing plate, 207-first pressing block, 208-second pressing block, 301-first substrate, 302-second Substrate, 303_positioning fixture, 304-first push-up assembly, 305-third substrate, 306-first fixed post, 307-first drive motor, 308_fourth substrate, 309_first movable column, 310 _ left positioning block, 311_right positioning block, 312 - first body, 313_first support block, 314 - second body, 315_second support block, 3 16 - first inclined support surface, 317 - second Tilting support surface, 318-left positioning assembly, 319-left support plate, 320_left mount, 321_first support post, 322_second push-up assembly, 323_fifth substrate, 324_second fixed post, 325_ second drive motor, 326_ sixth substrate, 327_second movable column, 328-right positioning component, 329—right support plate, 330—right mount, 331—second support post, 332—third push top assembly, 333—third drive motor, 334—seventh substrate, 335—third movable column.
本发明的实施方式 [0020] 为了使本发明的目的、 技术方案及优点更加清楚明白, 以下结合附图及实施例 , 对本发明进行进一步详细说明。 应当理解, 此处所描述的具体实施例仅用以 解释本发明, 并不用于限定本发明。 Embodiments of the invention The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
[0021] 需说明的是, 当部件被称为 "固定于"或"设置于"另一个部件, 它可以直接在另 一个部件上或者间接在该另一个部件上。 当一个部件被称为是 "连接于"另一个部 件, 它可以是直接连接到另一个部件或者间接连接至该另一个部件上。  [0021] It should be noted that when a component is referred to as being "fixed" or "in" another component, it can be directly on the other component or indirectly on the other component. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or indirectly connected to the other component.
[0022] 还需说明的是, 本发明实施例的附图中相同或相似的标号对应相同或相似的部 件; 在本发明的描述中, 需要理解的是, 若有术语"上"、 "下"、 "左"、 "右"等指 示的方位或位置关系为基于附图所示的方位或位置关系, 仅是为了便于描述本 发明和简化描述, 而不是指示或暗示所指的装置或元件必须具有特定的方位、 以特定的方位构造和操作, 因此, 附图中描述位置关系的用语仅用于示例性说 明, 不能理解为对本专利的限制, 对于本领域的普通技术人员而言, 可以根据 具体情况理解上述术语的具体含义。  [0022] It should be noted that the same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it is understood that the terms "upper" and "lower" The orientation or positional relationship of the "," "left", "right" and the like is based on the orientation or positional relationship shown in the drawings, and is merely for the convenience of describing the present invention and the simplified description, and does not indicate or imply the indicated device or component. It is necessary to have a specific orientation and construction and operation in a specific orientation. Therefore, the terms used to describe the positional relationship in the drawings are for illustrative purposes only and are not to be construed as limiting the patent. The specific meaning of the above terms is understood on a case-by-case basis.
[0023] 此外, 术语"第一"、 "第二 "仅用于描述目的, 而不能理解为指示或暗示相对重 要性或者隐含指明所指示的技术特征的数量。 由此, 限定有 "第一"、 "第二 "的特 征可以明示或者隐含地包括一个或者更多该特征。 在本发明的描述中, "多个 "的 含义是两个或两个以上, 除非另有明确具体的限定。  In addition, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more unless specifically and specifically defined.
[0024] 为了说明本发明所述的技术方案, 以下结合具体附图对本发明提供的一种板材 工件整形设备的实现通过具体实施例进行详细说明。  [0024] In order to explain the technical solution of the present invention, the implementation of a sheet metal workpiece shaping apparatus provided by the present invention will be described in detail below with reference to the specific drawings.
[0025] 请参考图 1, 本发明实施例提供的板材工件整形设备, 包括工作平台 100、 多个 整形机构 200、 用于承载待整形板材工件的定位机构 300、 测量机构 400以及主控 单元 (图中未示) :  [0025] Referring to FIG. 1 , a plate workpiece shaping device according to an embodiment of the present invention includes a working platform 100, a plurality of shaping mechanisms 200, a positioning mechanism 300 for carrying a workpiece to be shaped, a measuring mechanism 400, and a main control unit ( Not shown in the figure):
[0026] 各整形机构 200并排立设于工作平台 100上, 各定位机构 300与各整形机构 200相 对应且位于对应的整形机构 200的前方, 整形机构 200在竖直平面内朝向对应的 定位机构 300下行且挤压设于所述定位机构 300内的板材工件以实现整形;  Each shaping mechanism 200 is juxtaposed on the working platform 100. Each positioning mechanism 300 corresponds to each shaping mechanism 200 and is located in front of the corresponding shaping mechanism 200. The shaping mechanism 200 faces the corresponding positioning mechanism in a vertical plane. 300 descending and squeezing the sheet metal workpiece disposed in the positioning mechanism 300 to achieve shaping;
[0027] 测量机构 400包括传输导轨 401以及于传输导轨 401上作往复运动的检测组件 402 , 检测组件 402和整形机构 200均与主控单元电性连接, 传输导轨 401设于工作平 台 100上且位于各定位机构 300的前方, 检测组件 402在传输导轨 401上移动至测 量工位处以测量各定位机构 300内的板材工件的平整度, 并且, 检测组件 402将 测量结果信号反馈至主控单元, 主控单元再根据测量结果信号驱动整形机构 200 完成整形动作。 [0027] The measuring mechanism 400 includes a transmission rail 401 and a detecting component 402 for reciprocating on the transmission rail 401. The detecting component 402 and the shaping mechanism 200 are electrically connected to the main control unit, and the transmission rail 401 is disposed on the working platform 100. Located in front of each positioning mechanism 300, the detecting component 402 moves on the transmission rail 401 to the test The measuring station measures the flatness of the sheet metal workpiece in each positioning mechanism 300, and the detecting component 402 feeds back the measurement result signal to the main control unit, and the main control unit drives the shaping mechanism 200 to complete the shaping operation according to the measurement result signal.
[0028] 本发明实施例提供板材工件整形设备, 其工作过程如下: 操作人员将板材工件 放置在定位机构 300上, 检测组件 402在传输导轨 401上移动, 并且, 移动至测量 工位测量板材工件的平整度, 若检测到板材工件的待整形表面沿背离整形机构 2 00的方向凸伸吋, 检测组件 402将测量结果信号反馈至主控单元, 此吋, 整形机 构 200不启动, 并且, 提示操作人员需将板材工件翻转, 即板材工件的待整形表 面朝向整形机构 200方向凸伸。 完成准备工作后, 检测组件 402再次移动至测量 工位, 测量板材工件的平整度, 并将测量结果信号反馈至主控单元, 主控单元 根据测量结果信号驱动整形机构 200于竖直平面内朝向定位机构 300下行, 该下 行距离由主控单元根据测量结果信号而定, 整形机构 200挤压设于定位机构 300 内的板材工件, 使其待整形表面沿背离整形机构 200的方向凸伸而趋于平整, 以 上为一个整形周期。 如此, 检测组件 402于传输导轨 401上移动至下一测量工位 完成上述整形周期。 完成所有板材工件的初整形后, 检测组件 402再移动至首个 测量工位, 对该测量工位处的板材工件进行复检, 同样将测量结果信号反馈至 主控单元, 由主控单元进行对比判断, 若符合预设平整度要求, 整形机构 200静 止不动, 并提示操作员取下板材工件, 若未达到预设平整度要求, 主控单元驱 动整形机构 200下行对板材工件再次整形, 以上为一个复检周期。 如此, 检测组 件 402于传输导轨 401上移动至下一测量工位完成上述复检周期, 直至所有板材 工件的平整度达到预设值为止。 本发明实施例提供板材工件整形设备的整形以 及测量过程自动化程度高, 无需人工操作, 整形效率高。  [0028] Embodiments of the present invention provide a sheet metal forming apparatus, the working process of which is as follows: The operator places the sheet workpiece on the positioning mechanism 300, the detecting assembly 402 moves on the transport rail 401, and moves to the measuring station to measure the sheet workpiece. Flatness, if it is detected that the surface to be shaped of the sheet workpiece protrudes in a direction away from the shaping mechanism 200, the detecting component 402 feeds back the measurement result signal to the main control unit, and then the shaping mechanism 200 does not start, and the prompt The operator needs to invert the sheet workpiece, that is, the surface to be shaped of the sheet workpiece protrudes toward the shaping mechanism 200. After the preparation work is completed, the detecting component 402 moves to the measuring station again, measures the flatness of the sheet workpiece, and feeds back the measurement result signal to the main control unit, and the main control unit drives the shaping mechanism 200 to face in a vertical plane according to the measurement result signal. The positioning mechanism 300 is descending, and the downward distance is determined by the main control unit according to the measurement result signal, and the shaping mechanism 200 presses the sheet metal workpiece disposed in the positioning mechanism 300 so that the surface to be shaped protrudes away from the shaping mechanism 200. For leveling, the above is a shaping cycle. Thus, the detecting component 402 moves on the transport rail 401 to the next measuring station to complete the shaping cycle. After the initial shaping of all the plate workpieces is completed, the detecting component 402 moves to the first measuring station, and the plate workpiece at the measuring station is re-inspected, and the measurement result signal is also fed back to the main control unit, and the main control unit performs In contrast, if the preset flatness requirement is met, the shaping mechanism 200 is stationary and prompts the operator to remove the sheet workpiece. If the preset flatness requirement is not reached, the main control unit drives the shaping mechanism 200 to reshape the sheet workpiece. The above is a recheck cycle. Thus, the detecting component 402 moves to the next measuring station on the transport rail 401 to complete the above-mentioned rechecking period until the flatness of all the sheet workpieces reaches a preset value. The embodiment of the invention provides the shaping of the plate workpiece shaping device and the high degree of automation of the measurement process, without manual operation, and the shaping efficiency is high.
[0029] 具体地, 请参考图 1, 检测组件 402包括于传输导轨 401上移动的定位件 403以及 设于定位件 403上的镭射传感器 404, 镭射传感器 404与主控单元电性连接, 并且 , 镭射传感器 404随定位件 403移动至测量工位处吋位于定位机构 300的正上方。 优选地, 定位件 403呈 L形, 包括竖直段以及垂直连接于水平段, 竖直段设于传 输导轨 401上, 水平段则朝向定位机构 300方向伸出于传输导轨 401, 镭射传感器 404则设设于水平段上, 这样, 当定位件 403移动至测量工位吋, 镭射传感器 404 正好位于定位机构 300的正上方, 测量位于定位机构 300内的板材工件的平整度 [0029] Please refer to FIG. 1 , the detecting component 402 includes a positioning member 403 that moves on the transmission rail 401 and a laser sensor 404 disposed on the positioning component 403. The laser sensor 404 is electrically connected to the main control unit, and The laser sensor 404 moves to the measurement station with the positioning member 403 and is located directly above the positioning mechanism 300. Preferably, the positioning member 403 is L-shaped, including a vertical segment and vertically connected to the horizontal segment. The vertical segment is disposed on the transmission rail 401, and the horizontal segment protrudes from the transmission rail 401 toward the positioning mechanism 300, and the laser sensor 404 Set on the horizontal section, so that when the positioning member 403 moves to the measuring station, the laser sensor 404 Just above the positioning mechanism 300, the flatness of the sheet workpiece located in the positioning mechanism 300 is measured.
[0030] 具体地, 请参考图 2, 整形机构 200包括支架板 201、 丝杆组件 202以及压头装置 203, 支架板 201立设于工作平台 100上, 丝杆组件 202固定于支架板 201上, 压头 装置 203连接于丝杆组件 202上, 并且, 压头装置 203与定位机构 300相对应, 压 头装置 203于竖直平面内在丝杆组件 202上往复移动。 这样, 压头装置 203于丝杆 组件 202上下行移动吋可挤压位于定位机构 300内的板材工件。 Specifically, referring to FIG. 2, the shaping mechanism 200 includes a bracket plate 201, a screw assembly 202, and a ram device 203. The bracket plate 201 is erected on the working platform 100, and the screw assembly 202 is fixed on the bracket plate 201. The ram assembly 203 is coupled to the spindle assembly 202, and the ram assembly 203 corresponds to the positioning mechanism 300, and the ram assembly 203 reciprocates on the spindle assembly 202 in a vertical plane. Thus, the indenter device 203 is moved down the spindle assembly 202 to squeeze the sheet workpiece located within the positioning mechanism 300.
[0031] 具体地, 请参考图 2, 压头装置 203包括旋转气缸 204以及压头组件 205, 压头组 件 205通过旋转气缸 204连接于所述丝杆组件 202, 并且, 压头组件 205随旋转气 缸 204于竖直平面内绕轴线转动。 压头组件 205的作用是挤压位于定位机构 300的 板材工件, 使得板材工件朝背离压头组件 205方向凸伸从而实现整形。 这里, 根 据测量机构 400所反馈的测量结果信号, 主控单元可控制旋转气缸 204以实现压 头组件 205的更换。 即初始状态吋, 压头组件 205平行于工作平台 100, 此吋, 压 头组件 205的一侧朝向板材工件, 若整形要求改变吋, 旋转气缸 204带动压头组 件 205在竖直平面内绕轴线 180°转动, 即压头组件 205的另一侧朝向板材工件。  [0031] Specifically, referring to FIG. 2, the ram device 203 includes a rotary cylinder 204 and a ram assembly 205, the ram assembly 205 is coupled to the spindle assembly 202 by a rotary cylinder 204, and the ram assembly 205 is rotated The cylinder 204 rotates about an axis in a vertical plane. The function of the ram assembly 205 is to squash the sheet workpiece located in the locating mechanism 300 such that the sheet workpiece projects away from the ram assembly 205 to effect shaping. Here, based on the measurement result signal fed back by the measuring mechanism 400, the main control unit can control the rotary cylinder 204 to effect replacement of the indenter assembly 205. That is, the initial state 吋, the ram assembly 205 is parallel to the work platform 100. Thereafter, one side of the ram assembly 205 faces the sheet workpiece. If the shaping request changes, the rotary cylinder 204 drives the ram assembly 205 around the axis in a vertical plane. The 180° rotation, i.e., the other side of the ram assembly 205, faces the sheet workpiece.
[0032] 具体地, 请参考图 2, 压头组件 205包括固定板 206、 两第一压块 207以及两第二 压块 208, 固定板 206固定于旋转气缸 204上且与工作平台 100相平行, 两第一压 块 207间隔设置于固定板 206朝向工作平台 100的一侧上, 两第二压块 208间隔设 置于固定板 206背离工作平台 100的一侧上。 这样, 根据实际需求, 通过旋转气 缸 204转动固定板 206以实现第一压块 207和第二压块 208的切换, 从而适用不同 的整形需求。  Specifically, referring to FIG. 2, the ram assembly 205 includes a fixing plate 206, two first pressing blocks 207, and two second pressing blocks 208. The fixing plate 206 is fixed on the rotating cylinder 204 and parallel to the working platform 100. The two first pressing blocks 207 are spaced apart from one side of the fixing plate 206 toward the working platform 100, and the two second pressing blocks 208 are spaced apart from the side of the fixing plate 206 facing away from the working platform 100. Thus, according to actual needs, the fixed plate 206 is rotated by the rotary cylinder 204 to switch the first compact 207 and the second compact 208, thereby adapting to different shaping needs.
[0033] 具体地, 请参考图 2, 固定板 206为矩形固定板, 两第一压块 207可拆卸地连接 于矩形固定板上, 这样, 根据实际整形需求, 可更换不同形状的第一压块 207。 并且, 两第一压块 207可沿矩形固定板长边方向相对滑动。 优选地, 在矩形固定 板朝向操作人员的一侧上设有刻度, 这样, 两第一压块 207之间的间距可精确调 控, 以满足板材工件整形精度的要求。  [0033] Specifically, referring to FIG. 2, the fixing plate 206 is a rectangular fixing plate, and the two first pressing blocks 207 are detachably connected to the rectangular fixing plate, so that the first pressure of different shapes can be replaced according to actual shaping requirements. Block 207. Moreover, the two first pressing blocks 207 are relatively slidable along the longitudinal direction of the rectangular fixing plate. Preferably, the scale is provided on the side of the rectangular fixing plate facing the operator, so that the spacing between the two first pressing blocks 207 can be precisely adjusted to meet the requirements of the shaping accuracy of the sheet workpiece.
[0034] 具体地, 请参考图 2, 固定板 206为矩形固定板, 两第二压块 208可拆卸地连接 于矩形固定板上, 这样, 根据实际整形需求, 可更换不同形状的第二压块 208。 并且, 两第二压块 208可沿矩形固定板长边方向相对滑动。 优选地, 在矩形固定 板朝向操作人员的一侧上设有刻度, 这样, 两第二压块 208之间的间距可精确调 控, 以满足板材工件整形精度的要求。 [0034] Specifically, referring to FIG. 2, the fixing plate 206 is a rectangular fixing plate, and the two second pressing blocks 208 are detachably connected to the rectangular fixing plate, so that the second pressure of different shapes can be replaced according to actual shaping requirements. Block 208. Moreover, the two second pressing blocks 208 are relatively slidable along the longitudinal direction of the rectangular fixing plate. Preferably, the scale is provided on the side of the rectangular fixing plate facing the operator, so that the spacing between the two second pressing blocks 208 can be precisely adjusted to meet the requirements of the shaping accuracy of the sheet workpiece.
[0035] 具体地, 请参考图 3, 定位机构 300包括第一基板 301、 第二基板 302以及定位治 具 303, 第二基板 302在竖直方向上可第一基板 301上下移动第二基板 302, 定位 治具 303的作用是用于固定板 206材工件。 第一基板 301固定于工作平台 100上, 定位治具 303设于第二基板 302上。 当压头组件 205于竖直平面内下行, 挤压位于 定位治具 303内的板材工件完成整形动作。  Specifically, referring to FIG. 3, the positioning mechanism 300 includes a first substrate 301, a second substrate 302, and a positioning fixture 303. The second substrate 302 can move the second substrate 302 up and down in the vertical direction. The function of the positioning fixture 303 is to fix the plate 206 workpiece. The first substrate 301 is fixed on the working platform 100, and the positioning fixture 303 is disposed on the second substrate 302. When the indenter assembly 205 is descending in a vertical plane, the sheet metal workpiece located in the positioning jig 303 is pressed to complete the shaping operation.
[0036] 具体地, 请参考图 3和图 7, 定位机构 300还包括第一推顶组件 304, 第一推顶组 件 304用于推顶第二基板 302, 实现其与第一基板 301分离。 第一推顶组件 304包 括第三基板 305、 多个第一固定柱 306、 第一驱动电机 307、 第四基板 308以及多 个第一活动柱 309, 第三基板 305通过各第一固定柱 306固定于第一基板 301朝向 工作平台 100的一侧上, 第一驱动电机 307设于第三基板 305上, 第四基板 308位 于第一基板 301和第一驱动电机 307之间且连接于第一驱动电机 307的输出轴, 各 第一活动柱 309的一端依次穿设于工作平台 100和第一基板 301抵靠于第二基板 30 2上, 各第一活动柱 309的另一端固定于第四基板 308上。 这样, 当定位治具 303 于竖直平面内需相对第一基板 301抬高吋, 第一驱动电机 307的输出轴朝向第一 基板 301凸伸, 推动第四基板 308远离第三基板 305运动, 各第一活动柱 309则随 第四基板 308—起运动, 依次穿过工作平台 100和第一基板 301将第二基板 302顶 起, 从而实现第二基板 302与第一基板 301的分离, 定位治具 303也随第二基板 30 2上抬, 该种定位形式是用于给中部翘曲程度大于左右两侧的翘曲程度的板材工 件固定定位, 这样, 在整形过程中, 压头组件 205挤压板材工件的中部, 使得压 板材工件的中部形变程度大。  Specifically, referring to FIG. 3 and FIG. 7, the positioning mechanism 300 further includes a first ejector assembly 304 for urging the second substrate 302 to be separated from the first substrate 301. The first ejector assembly 304 includes a third substrate 305 , a plurality of first fixing posts 306 , a first driving motor 307 , a fourth substrate 308 , and a plurality of first movable pillars 309 , and the third substrate 305 passes through the first fixing pillars 306 . The first driving motor 307 is disposed on the third substrate 305, and the fourth substrate 308 is located between the first substrate 301 and the first driving motor 307 and is connected to the first substrate 301. An output shaft of the driving motor 307, one end of each of the first movable columns 309 is sequentially disposed on the working platform 100 and the first substrate 301 abuts against the second substrate 30 2 , and the other end of each of the first movable columns 309 is fixed to the fourth On the substrate 308. Thus, when the positioning jig 303 is raised in the vertical plane relative to the first substrate 301, the output shaft of the first driving motor 307 protrudes toward the first substrate 301, and the fourth substrate 308 is pushed away from the third substrate 305, and each The first movable column 309 moves along with the fourth substrate 308, and then the second substrate 302 is pushed up through the working platform 100 and the first substrate 301, thereby separating the second substrate 302 from the first substrate 301, and positioning is performed. The 303 is also lifted with the second substrate 30 2 , and the positioning form is used for fixing the position of the sheet metal whose degree of warpage in the middle is greater than that of the left and right sides, so that during the shaping process, the ram assembly 205 is squeezed. The middle portion of the sheet metal workpiece is pressed to make the middle portion of the workpiece of the pressed sheet large.
[0037] 具体地, 请参考图 3, 定位治具 303包括左定位块 310和右定位块 311, 左定位块 310和右定位块 311相对设置于第二基板 302上, 板材工件架设于左定位块 310和 右定位块 311之间。 利用左定位块 310和右定位块 311固定板材工件, 防止其在整 形过程中发生位置偏移。  [0037] Specifically, referring to FIG. 3, the positioning fixture 303 includes a left positioning block 310 and a right positioning block 311. The left positioning block 310 and the right positioning block 311 are oppositely disposed on the second substrate 302, and the plate workpiece is mounted on the left positioning. Between block 310 and right positioning block 311. The sheet metal workpiece is fixed by the left positioning block 310 and the right positioning block 311 to prevent positional displacement during the forming process.
[0038] 具体地, 请参考图 3和图 7, 左定位块 310包括第一本体 312, 该第一本体 312呈 U 形, 第一本体 312立设于第二基板 302上, 右定位块 311包括第二本体 314, 该第 二本体 314呈 U形, 第二本体 314与第一本体 312相对立设于第二基板 302上, 第一 本体 312的幵口和第二板体的幵口相对, 在第一本体 312的水平段上设有第一支 撑块 313, 在第二本体 314的水平段上设有第二支撑块 315, 这样, 板材工件的两 短边分别架设在第一支撑块 313上和第二支撑块 315上, 板材工件的两长边则分 别抵靠于第一本体 312的两竖直段上和第二本体 314的两竖直段上。 [0038] Specifically, referring to FIG. 3 and FIG. 7, the left positioning block 310 includes a first body 312, and the first body 312 is U. The first body 312 is erected on the second substrate 302. The right positioning block 311 includes a second body 314. The second body 314 is U-shaped. The second body 314 is opposite to the first body 312 and is disposed on the second substrate. 302, the mouth of the first body 312 is opposite to the mouth of the second body, the first support block 313 is disposed on the horizontal section of the first body 312, and the second section is disposed on the horizontal section of the second body 314. The support block 315 is configured such that the two short sides of the plate workpiece are respectively mounted on the first support block 313 and the second support block 315, and the two long sides of the plate workpiece are respectively abutted on the two vertical segments of the first body 312. And two vertical segments of the second body 314.
[0039] 优选地, 请参考图 3和图 7, 在本实施例中, 第一支撑块 313上包括第一倾斜支 撑面 316, 第一倾斜支撑面 316与第一本体 312的水平段呈锐角夹角, 第二支撑块 315上包括第二倾斜支撑面 317, 第二倾斜支撑面 317与第二本体 314的水平段呈 锐角夹角, 板材工件的两短边分别架设在第一倾斜支撑面 316上和第二倾斜支撑 面 317上, 这样, 当板材工件的长边改变吋, 同样可架设在第一支撑块 313和第 二支撑块 315上, 同吋, 第一倾斜支撑面 316和第二倾斜支撑面 317在整形过程中 起到缓冲作用, 即板材工件受压后沿第一倾斜支撑面 316和第二倾斜支撑面 317 向第二基板 302滑动, 避免板材工件因整形机构 200挤压而发生不可逆转的形变 [0039] Preferably, referring to FIG. 3 and FIG. 7, in the embodiment, the first supporting block 313 includes a first inclined supporting surface 316, and the first inclined supporting surface 316 is at an acute angle with the horizontal section of the first body 312. The second supporting block 315 includes a second inclined supporting surface 317. The second inclined supporting surface 317 is at an acute angle with the horizontal portion of the second body 314. The two short sides of the sheet workpiece are respectively mounted on the first inclined supporting surface. 316 and the second inclined support surface 317, such that when the long side of the sheet workpiece changes, it can also be erected on the first support block 313 and the second support block 315, and the first inclined support surface 316 and the The two inclined supporting surfaces 317 play a buffering role in the shaping process, that is, the sheet workpiece is pressed and slides along the first inclined supporting surface 316 and the second inclined supporting surface 317 toward the second substrate 302 to prevent the sheet workpiece from being squeezed by the shaping mechanism 200. Irreversible deformation
[0040] 进一步地, 请参考图 3和图 4, 在本实施例中, 定位机构 300还包括左定位组件 3 18, 左定位组件 318位于左定位块 310和右定位块 311之间, 左定位组件 318包括 左支撑板 319以及设于左支撑板 319上的左安装座 320, 左支撑板 319可于竖直平 面内相对第一基板 301上下移动。 左定位组件 318的作用是用于支撑板材工件, 并且, 该板材工件的右侧翘曲程度大于左侧的翘曲程度, 这样, 当板材工件放 置在左安装座 320上吋, 板材工件的右侧伸出至左安装座 320的外部呈悬空状态 , 这样, 压头组件 205下行挤压板材工件吋, 板材工件右侧的形变量大于左侧的 形变量, 更容易达到预设平整度的要求。 [0040] Further, referring to FIG. 3 and FIG. 4, in the embodiment, the positioning mechanism 300 further includes a left positioning component 318, and the left positioning component 318 is located between the left positioning block 310 and the right positioning block 311. The assembly 318 includes a left support plate 319 and a left mount 320 disposed on the left support plate 319, and the left support plate 319 is movable up and down relative to the first substrate 301 in a vertical plane. The function of the left positioning component 318 is to support the sheet workpiece, and the right side of the sheet workpiece is warped to a greater extent than the left side, so that when the sheet workpiece is placed on the left mount 320, the right side of the sheet workpiece The side is extended to the outside of the left mount 320 to be suspended, so that the indenter assembly 205 presses the sheet workpiece 下行 downward, and the shape variable on the right side of the sheet workpiece is larger than the shape variable on the left side, which is more likely to meet the preset flatness requirement. .
[0041] 优选地, 请参考图 4, 在本实施例中, 在左支撑板 319上设置两个第一支撑柱 32 1, 两第一支撑柱 321可沿左支撑板 319的长边方向相对左支撑板 319滑动。 这样 , 可根据板材工件的长度不同而调整第一支撑柱 321在左支撑板 319上的位置。  [0041] Preferably, referring to FIG. 4, in the embodiment, two first support columns 32 are disposed on the left support plate 319. The two first support columns 321 may be opposite to each other along the longitudinal direction of the left support plate 319. The left support plate 319 slides. Thus, the position of the first support post 321 on the left support plate 319 can be adjusted depending on the length of the sheet workpiece.
[0042] 进一步地, 请参考图 3和图 4, 定位机构 300包括还包括第二推顶组件 322, 第二 推顶组件 322作用是推顶左定位组件 318, 使其与定位治具 303上下分离, 形成整 形加工空间。 第二推顶组件 322包括第五基板 323、 多个第二固定柱 324、 第二驱 动电机 325、 第六基板 326以及多个第二活动柱 327, 第五基板 323通过各第二固 定柱 324固定于第一基板 301朝向工作平台 100的一侧上, 第二驱动电机 325设于 第五基板 323上, 第六基板 326位于第一基板 301和第二驱动电机 325之间且连接 于第二驱动电机 325的输出轴, 各第二活动柱 327的一端依次穿设于工作平台 100 、 第一基板 301以及第二基板 302后抵靠于左支撑板 319上, 各第二活动柱 327的 另一端固定于第六基板 326上。 这样, 当左定位组件 318于竖直平面内需相对定 位治具 303抬高吋, 第二驱动电机 325的输出轴朝向第六基板 326凸伸, 推动第六 基板 326远离第五基板 323运动, 各第二活动柱 327则随第六基板 326—起运动, 依次穿过工作平台 100、 第一基板 301以及第二基板 302将左支撑板 319顶起, 从 而实现左定位组件 318上抬与定位治具 303上下分离, 该种定位形式是用于给右 侧翘曲程度大于左侧的翘曲程度的板材工件固定定位, 这样, 在整形过程中, 板材工件的右侧获得比左侧更大的形变空间, 使得压板材工件的右侧形变程度 增大, 便于板材工件达到预设平整度的要求。 [0042] Further, referring to FIG. 3 and FIG. 4, the positioning mechanism 300 further includes a second ejector assembly 322. The second ejector assembly 322 functions to push the left positioning component 318 to be positioned above and below the positioning fixture 303. Separate Shape processing space. The second ejector unit 322 includes a fifth substrate 323 , a plurality of second fixing posts 324 , a second driving motor 325 , a sixth substrate 326 , and a plurality of second movable columns 327 , and the fifth substrate 323 passes through the second fixing posts 324 . The second driving motor 325 is disposed on the fifth substrate 323, and the sixth substrate 326 is located between the first substrate 301 and the second driving motor 325 and connected to the second. The output shaft of the driving motor 325, one end of each of the second movable columns 327 is sequentially disposed on the working platform 100, the first substrate 301 and the second substrate 302, and then abuts against the left supporting plate 319, and the second movable column 327 is further One end is fixed to the sixth substrate 326. Thus, when the left positioning component 318 is raised in the vertical plane relative to the positioning fixture 303, the output shaft of the second driving motor 325 protrudes toward the sixth substrate 326, pushing the sixth substrate 326 away from the fifth substrate 323, each The second movable column 327 moves along with the sixth substrate 326, and sequentially pushes up the left support plate 319 through the working platform 100, the first substrate 301 and the second substrate 302, thereby realizing the lifting and positioning of the left positioning component 318. With 303 upper and lower separation, this type of positioning is used to fix the position of the plate workpiece with the degree of warpage on the right side greater than that on the left side. Thus, in the shaping process, the right side of the sheet workpiece is larger than the left side. The deformation space increases the degree of deformation of the right side of the workpiece, which is convenient for the workpiece to reach the preset flatness.
[0043] 进一步地, 请参考图 3和图 5, 定位机构 300还包括右定位组件 328, 右定位组件 328与左定位组件 318并排设置于左定位块 310和右定位块 311之间, 右定位组件 3 28包括右支撑板 329以及设于右支撑板 329上的右安装座 330, 右支撑板 329可于 竖直平面内相对第一基板 301上下移动。 右定位组件 328的作用是用于支撑板材 工件, 并且, 该板材工件的左侧翘曲程度大于右侧的翘曲程度, 这样, 当板材 工件放置在右安装座 330上吋, 板材工件的左侧伸出至右安装座 330的外部并且 处于悬空状态, 这样, 压头组件 205下行挤压板材工件吋, 板材工件左侧的形变 量大于右侧的形变量, 更容易达到预设平整度的要求。  [0033] Further, referring to FIG. 3 and FIG. 5, the positioning mechanism 300 further includes a right positioning component 328. The right positioning component 328 and the left positioning component 318 are disposed side by side between the left positioning block 310 and the right positioning block 311, and are positioned right. The assembly 3 28 includes a right support plate 329 and a right mount 330 disposed on the right support plate 329, and the right support plate 329 is movable up and down relative to the first substrate 301 in a vertical plane. The function of the right positioning component 328 is to support the sheet metal workpiece, and the left side of the sheet workpiece is warped to a greater extent than the right side, so that when the sheet workpiece is placed on the right mount 330, the left side of the sheet workpiece The side protrudes to the outside of the right mount 330 and is in a suspended state. Thus, the ram assembly 205 presses the sheet workpiece 下行 downward, and the shape of the left side of the sheet workpiece is larger than the shape variable of the right side, and the preset flatness is more easily achieved. Claim.
[0044] 优选地, 请参考图 5, 在本实施例中, 在右支撑板 329上设置两个第二支撑柱 33 1, 两第二支撑柱 331可沿右支撑板 329的长边方向相对右支撑板 329滑动。 这样 , 可根据板材工件的长度不同而调整第二支撑柱 331在右支撑板 329上的位置。  [0044] Preferably, referring to FIG. 5, in the embodiment, two second support columns 331 are disposed on the right support plate 329. The two second support columns 331 may be opposite to each other along the longitudinal direction of the right support plate 329. The right support plate 329 slides. Thus, the position of the second support post 331 on the right support plate 329 can be adjusted depending on the length of the sheet workpiece.
[0045] 具体地, 请参考图 3和图 5, 定位机构 300包括还包括第三推顶组件 332, 第三推 顶组件 332作用是推顶右定位组件 328, 使其与定位治具 303上下分离, 形成整形 加工空间。 第三推顶组件 332包括第三驱动电机 333、 第七基板 334以及多个第三 活动柱 335, 第三驱动电机 333与第二驱动电机 325并排设置第五基板 323上, 第 七基板 334位于第一基板 301和第三驱动电机 333之间且连接于第三驱动电机 333 的输出轴, 各第三活动柱 335的一端依次穿过工作平台 100、 第一基板 301以及第 二基板 302后抵靠于右支撑板 329上, 各第三活动柱 335的另一端固定于第七基板 334上。 这样, 当右定位组件 328于竖直平面内需相对定位治具 303抬高吋, 第三 驱动电机 333的输出轴朝向第七基板 334凸伸, 推动第七基板 334远离第五基板 32 3运动, 各第三活动柱 335则随第七基板 334—起运动, 依次穿过工作平台 100、 第一基板 301以及第二基板 302将右支撑板 329顶起, 从而实现右定位组件 328上 抬与定位治具 303上下分离, 该种定位形式是用于给左侧翘曲程度大于右侧的翘 曲程度的板材工件固定定位, 这样, 在整形过程中, 板材工件的左侧获得比右 侧更大的形变空间, 使得压板材工件的左侧形变程度增大, 便于板材工件达到 预设平整度的要求。 [0045] Specifically, referring to FIG. 3 and FIG. 5, the positioning mechanism 300 further includes a third ejector assembly 332. The third ejector assembly 332 functions to push the right positioning component 328 to be positioned above and below the positioning fixture 303. Separate to form a shaping space. The third pusher assembly 332 includes a third drive motor 333, a seventh substrate 334, and a plurality of third The movable column 335, the third driving motor 333 and the second driving motor 325 are arranged side by side on the fifth substrate 323, and the seventh substrate 334 is located between the first substrate 301 and the third driving motor 333 and is connected to the output of the third driving motor 333. One end of each of the third movable columns 335 passes through the working platform 100, the first substrate 301 and the second substrate 302, and then abuts against the right support plate 329, and the other end of each of the third movable columns 335 is fixed to the seventh substrate. 334. Thus, when the right positioning component 328 is raised in the vertical plane relative to the positioning fixture 303, the output shaft of the third driving motor 333 protrudes toward the seventh substrate 334, and the seventh substrate 334 is pushed away from the fifth substrate 32 3 to move. Each of the third movable pillars 335 moves along with the seventh substrate 334, and sequentially passes through the working platform 100, the first substrate 301, and the second substrate 302 to lift the right supporting plate 329, thereby realizing the lifting and positioning of the right positioning component 328. The jig 303 is separated up and down. The positioning form is used to fix the position of the plate workpiece with the degree of warpage on the left side greater than that of the right side. Thus, in the shaping process, the left side of the sheet workpiece is larger than the right side. The deformation space increases the degree of deformation of the left side of the workpiece, which is convenient for the workpiece to reach the preset flatness.
[0046] 优选地, 请参考图 3和图 6, 在本实施例中, 当板材工件的左右两侧的翘曲程度 大于其中部的翘曲程度吋, 左定位组件 318和右定位组件 328分别在第二推顶组 件 322和第三推顶组件 332共同推顶下相对定位治具 303上下分离, 此吋, 左支撑 板 319与右支撑板 329并排设置且于第一基板 301平行, 该种定位形式是用于给左 右两侧翘曲程度大于中部翘曲程度的板材工件固定定位, 这样, 在整形过程中 , 板材工件的左右侧分别伸出至外部且处于悬空状态, 从而获得形变空间, 便 于板材工件达到预设平整度的要求。  [0046] Preferably, referring to FIG. 3 and FIG. 6, in the embodiment, when the degree of warpage of the left and right sides of the sheet workpiece is greater than the degree of warpage of the middle portion, the left positioning component 318 and the right positioning component 328 respectively The second ejector unit 322 and the third ejector unit 332 are pushed up and down to be vertically separated from each other. The left support plate 319 and the right support plate 329 are arranged side by side and are parallel to the first substrate 301. The positioning form is used for fixing the position of the plate workpiece with the degree of warpage on the left and right sides greater than the degree of warpage in the middle portion. Thus, in the shaping process, the left and right sides of the sheet workpiece are respectively extended to the outside and are in a suspended state, thereby obtaining a deformation space. It is convenient for the sheet workpiece to reach the preset flatness.
[0047] 以上仅为本发明的优选实施例而已, 并不用于限制本发明。 对于本领域的技术 人员来说, 本发明可以有各种更改和变化。 凡在本发明的精神和原则之内, 所 作的任何修改、 等同替换、 改进等, 均应包含在本发明的权利要求范围之内。  The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. It will be apparent to those skilled in the art that various changes and modifications are possible. Any modifications, equivalent substitutions, improvements, etc. within the spirit and scope of the invention are intended to be included within the scope of the appended claims.

Claims

权利要求书 Claim
[权利要求 1] 板材工件整形设备, 包括工作平台, 其特征在于, 所述板材工件整形 设备还包括多个整形机构、 用于承载待整形板材工件的定位机构、 测 量机构以及主控单元:  [Claim 1] A sheet workpiece shaping apparatus, comprising a working platform, wherein the sheet workpiece shaping apparatus further comprises a plurality of shaping mechanisms, a positioning mechanism for carrying the workpiece to be shaped, a measuring mechanism, and a main control unit:
各所述整形机构并排立设于所述工作平台上, 各所述定位机构与各所 述整形机构相对应且位于对应的所述整形机构的前方, 所述整形机构 于竖直平面内朝向对应的所述定位机构下行且挤压设于所述定位机构 内的板材工件以实现整形;  Each of the shaping mechanisms is arranged side by side on the working platform, and each of the positioning mechanisms corresponds to each of the shaping mechanisms and is located in front of the corresponding shaping mechanism, and the shaping mechanism is oriented in a vertical plane. The positioning mechanism descends and squeezes a sheet workpiece disposed in the positioning mechanism to achieve shaping;
所述测量机构包括传输导轨以及于所述传输导轨上作往复运动的检测 组件, 所述检测组件和所述整形机构均与所述主控单元电性连接, 所 述传输导轨设于所述工作平台上且位于各所述定位机构的前方, 所述 检测组件于所述传输导轨上移动至测量工位处以测量各所述定位机构 内的板材工件的平整度, 并且, 所述检测组件将测量结果信号反馈至 所述主控单元, 所述主控单元再根据所述测量结果信号驱动所述整形 机构完成整形动作。  The measuring mechanism includes a transmission rail and a detecting component for reciprocating on the transmission rail, and the detecting component and the shaping mechanism are electrically connected to the main control unit, and the transmission rail is disposed in the working Positioned on the platform and in front of each of the positioning mechanisms, the detecting component is moved on the transport rail to a measuring station to measure the flatness of the sheet workpiece in each of the positioning mechanisms, and the detecting component will measure The result signal is fed back to the main control unit, and the main control unit drives the shaping mechanism to complete the shaping action according to the measurement result signal.
[权利要求 2] 根据权利要求 1所述的板材工件整形设备, 其特征在于, 所述检测组 件包括于所述传输导轨上移动的定位件以及设于所述定位件上的镭射 传感器, 所述镭射传感器与所述主控单元电性连接, 并且, 所述镭射 传感器随所述定位件移动至所述测量工位处吋位于所述定位机构的正 上方。  [Claim 2] The sheet workpiece shaping apparatus according to claim 1, wherein the detecting component includes a positioning member that moves on the conveying guide, and a laser sensor that is disposed on the positioning member, The laser sensor is electrically connected to the main control unit, and the laser sensor is moved to the measurement station with the positioning member and is located directly above the positioning mechanism.
[权利要求 3] 根据权利要求 1所述的板材工件整形设备, 其特征在于, 所述整形机 构包括支架板、 丝杆组件以及压头装置, 所述支架板立设于所述工作 平台上, 所述丝杆组件固定于所述支架板上, 所述压头装置连接于所 述丝杆组件上, 并且, 所述压头装置与所述定位机构相对应, 所述压 头装置于竖直平面内在所述丝杆组件上往复移动。  [Claim 3] The plate workpiece shaping device according to claim 1, wherein the shaping mechanism comprises a bracket plate, a screw assembly and a pressing device, and the bracket plate is erected on the working platform. The screw assembly is fixed to the bracket plate, the indenter device is coupled to the screw assembly, and the indenter device corresponds to the positioning mechanism, and the indenter device is vertical Reciprocating on the screw assembly in the plane.
[权利要求 4] 根据权利要求 3所述的板材工件整形设备, 其特征在于, 所述压头装 置包括旋转气缸以及压头组件, 所述压头组件通过所述旋转气缸连接 于所述丝杆组件且随所述旋转气缸于竖直平面内绕轴线转动。 根据权利要求 4所述的板材工件整形设备, 其特征在于, 所述压头组 件包括固定板、 两第一压块以及两第二压块, 所述固定板固定于所述 旋转气缸上且与所述工作平台相平行, 两所述第一压块间隔设置于所 述固定板朝向所述工作平台的一侧上, 两所述第二压块间隔设置于所 述固定板背离所述工作平台的一侧上。 [Claim 4] The sheet workpiece shaping apparatus according to claim 3, wherein the ram device includes a rotary cylinder and a ram assembly, and the ram assembly is coupled to the screw through the rotary cylinder The assembly rotates about the axis in a vertical plane with the rotating cylinder. The sheet metal forming apparatus according to claim 4, wherein the ram assembly comprises a fixing plate, two first pressing blocks, and two second pressing blocks, wherein the fixing plate is fixed to the rotating cylinder and The working platforms are parallel, and the two first pressing blocks are disposed on a side of the fixing plate facing the working platform, and the two second pressing blocks are spaced apart from the working plate. On one side.
根据权利要求 5所述的板材工件整形设备, 其特征在于: 所述固定板 为矩形固定板, 两所述第一压块可拆卸地连接于所述矩形固定板上, 并且, 两所述第一压块可沿所述矩形固定板长边方向相对滑动。 根据权利要求 5所述的板材工件整形设备, 其特征在于: 所述固定板 为矩形固定板, 两所述第二压块可拆卸地连接于所述矩形固定板上, 并且, 两所述第二压块可沿所述矩形固定板长边方向相对滑动。 根据权利要求 1至 7任一项所述的板材工件整形设备, 其特征在于: 所 述定位机构包括第一基板、 于竖直方向上可相对所述第一基板上下移 动的第二基板以及用于固定板材工件的定位治具, 所述第一基板固定 于所述工作平台上, 所述定位治具设于所述第二基板上。 The sheet metal forming apparatus according to claim 5, wherein: the fixing plate is a rectangular fixing plate, and the two first pressing blocks are detachably coupled to the rectangular fixing plate, and A pressing block is relatively slidable along the longitudinal direction of the rectangular fixing plate. The sheet metal forming apparatus according to claim 5, wherein: the fixing plate is a rectangular fixing plate, and the two second pressing blocks are detachably connected to the rectangular fixing plate, and The two pressing blocks are relatively slidable along the longitudinal direction of the rectangular fixing plate. The sheet metal workpiece shaping apparatus according to any one of claims 1 to 7, wherein: the positioning mechanism comprises a first substrate, a second substrate vertically movable relative to the first substrate in a vertical direction, and In the positioning fixture for fixing the workpiece of the plate, the first substrate is fixed on the working platform, and the positioning fixture is disposed on the second substrate.
根据权利要求 8所述的板材工件整形设备, 其特征在于: 所述定位机 构还包括第一推顶组件, 所述第一推顶组件包括第三基板、 多个第一 固定柱、 第一驱动电机、 第四基板以及多个第一活动柱, 所述第三基 板通过各所述第一固定柱固定于所述第一基板朝向所述工作平台的一 侧上, 所述第一驱动电机设于所述第三基板上, 所述第四基板位于所 述第一基板和所述第一驱动电机之间且连接于所述第一驱动电机的输 出轴, 各所述第一活动柱的一端依次穿设于所述工作平台和所述第一 基板抵靠于所述第二基板上, 各所述第一活动柱的另一端固定于所述 第四基板上。 The sheet metal forming apparatus according to claim 8, wherein: the positioning mechanism further comprises a first ejector assembly, the first ejector assembly comprises a third substrate, a plurality of first fixing posts, and a first driving a motor, a fourth substrate, and a plurality of first movable columns, wherein the third substrate is fixed on a side of the first substrate facing the working platform by each of the first fixing posts, and the first driving motor is provided On the third substrate, the fourth substrate is located between the first substrate and the first driving motor and is connected to an output shaft of the first driving motor, and one end of each of the first movable columns And sequentially passing through the working platform and the first substrate against the second substrate, and the other end of each of the first movable columns is fixed on the fourth substrate.
根据权利要求 8所述的板材工件整形设备, 其特征在于: 所述定位治 具包括左定位块和右定位块, 所述左定位块和所述右定位块相对设置 于所述第二基板上, 所述板材工件架设于所述左定位块和所述右定位 块之间。 根据权利要求 10所述的板材工件整形设备, 其特征在于: 所述左定位 块包括呈 U形的第一本体, 所述第一本体立设于所述第二基板上, 所 述右定位块包括呈 u形第二本体, 所述第二本体与所述第一本体相对 立设于第二基板上, 所述第一本体的幵口和所述第二板体的幵口相对 , 所述第一本体的水平段上设有用于支撑板材工件其中一短边的第一 支撑柱, 所述第二本体的水平段上设有用于支撑板材工件另一短边的 第二支撑柱。 The sheet metal forming apparatus according to claim 8, wherein: the positioning fixture comprises a left positioning block and a right positioning block, and the left positioning block and the right positioning block are oppositely disposed on the second substrate. The plate workpiece is mounted between the left positioning block and the right positioning block. The sheet metal workpiece shaping apparatus according to claim 10, wherein: the left positioning block comprises a U-shaped first body, the first body is erected on the second substrate, and the right positioning block The second body is formed on the second substrate, the second body is opposite to the first body, and the mouth of the first body is opposite to the mouth of the second plate. A horizontal portion of the first body is provided with a first support column for supporting one of the short sides of the plate workpiece, and a horizontal portion of the second body is provided with a second support column for supporting the other short side of the plate workpiece.
根据权利要求 10所述的板材工件整形设备, 其特征在于: 所述定位机 构还包括左定位组件, 所述左定位组件位于所述左定位块和所述右定 位块之间, 所述左定位组件包括左支撑板以及设于所述左支撑板上的 左安装座, 所述左支撑板可于竖直平面内相对所述第一基板上下移动 根据权利要求 12所述的板材工件整形设备, 其特征在于: 所述定位机 构包括还包括第二推顶组件, 所述第二推顶组件包括第五基板、 多个 第二固定柱、 第二驱动电机、 第六基板以及多个第二活动柱, 所述第 五基板通过各所述第二固定柱固定于所述第一基板朝向所述工作平台 的一侧上, 所述第二驱动电机设于所述第五基板上, 所述第六基板位 于所述第一基板和所述第二驱动电机之间且连接于所述第二驱动电机 的输出轴, 各所述第二活动柱的一端依次穿过所述工作平台、 所述第 一基板以及第二基板后抵靠于所述左支撑板上, 各所述第二活动柱的 另一端固定于所述第六基板上。 The sheet metal forming apparatus according to claim 10, wherein: the positioning mechanism further comprises a left positioning component, the left positioning component is located between the left positioning block and the right positioning block, and the left positioning The assembly includes a left support plate and a left mount disposed on the left support plate, wherein the left support plate can move the plate workpiece shaping device according to claim 12 up and down relative to the first substrate in a vertical plane. The positioning mechanism further includes a second ejector assembly, the second ejector assembly includes a fifth substrate, a plurality of second fixing posts, a second driving motor, a sixth substrate, and a plurality of second activities a second substrate is fixed on a side of the first substrate facing the working platform by the second fixing column, and the second driving motor is disposed on the fifth substrate, the a sixth substrate is located between the first substrate and the second driving motor and is connected to an output shaft of the second driving motor, and one end of each of the second movable columns sequentially passes through the working level The first substrate and the second substrate are then abutted against the left support plate, and the other end of each of the second movable columns is fixed on the sixth substrate.
根据权利要求 13所述的板材工件整形设备, 其特征在于: 所述定位机 构还包括右定位组件, 所述右定位组件与所述左定位组件并排设置于 所述左定位块和所述右定位块之间, 所述右定位组件包括右支撑板以 及设于所述右支撑板上的右安装座, 所述右支撑板可于竖直平面内相 对所述第一基板上下移动。 The sheet metal forming apparatus according to claim 13, wherein: the positioning mechanism further comprises a right positioning component, and the right positioning component is disposed side by side with the left positioning component on the left positioning block and the right positioning. Between the blocks, the right positioning assembly includes a right support plate and a right mount disposed on the right support plate, and the right support plate is movable up and down relative to the first substrate in a vertical plane.
根据权利要求 14所述的板材工件整形设备, 其特征在于: 所述定位机 构包括还包括第三推顶组件, 所述第二推顶组件包括第三驱动电机、 第七基板以及多个第三活动柱, 所述第三驱动电机与所述第二驱动电 机并排设置于所述第五基板上, 所述第七基板位于所述第一基板和所 述第三驱动电机之间且连接于所述第三驱动电机的输出轴, 各所述第 三活动柱的一端依次穿过所述工作平台、 所述第一基板以及所述第二 基板后抵靠于所述右支撑板上, 各所述第三活动柱的另一端固定于所 述第七基板上。 The sheet workpiece shaping apparatus according to claim 14, wherein: said positioning mechanism further comprises a third ejector assembly, said second ejector assembly comprising a third drive motor, a seventh substrate and a plurality of third movable columns, wherein the third driving motor and the second driving motor are disposed side by side on the fifth substrate, and the seventh substrate is located on the first substrate and the third An output shaft between the driving motors and connected to the third driving motor, one end of each of the third movable columns sequentially passes through the working platform, the first substrate and the second substrate, and then abuts against the On the right support plate, the other end of each of the third movable columns is fixed on the seventh substrate.
PCT/CN2017/100729 2017-09-06 2017-09-06 Sheet material workpiece shaping device WO2019047065A1 (en)

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