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WO2018228607A1 - Weft-less fabric, manufacturing method for same, and applications thereof - Google Patents

Weft-less fabric, manufacturing method for same, and applications thereof Download PDF

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Publication number
WO2018228607A1
WO2018228607A1 PCT/CN2018/097990 CN2018097990W WO2018228607A1 WO 2018228607 A1 WO2018228607 A1 WO 2018228607A1 CN 2018097990 W CN2018097990 W CN 2018097990W WO 2018228607 A1 WO2018228607 A1 WO 2018228607A1
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WO
WIPO (PCT)
Prior art keywords
polyethylene film
woven fabric
oriented
strength
strength fiber
Prior art date
Application number
PCT/CN2018/097990
Other languages
French (fr)
Chinese (zh)
Inventor
陈振坤
黄兴良
贺鹏
郭长明
李宁
Original Assignee
北京同益中特种纤维技术开发有限公司
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Publication of WO2018228607A1 publication Critical patent/WO2018228607A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/16Layered products comprising a layer of synthetic resin specially treated, e.g. irradiated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/02Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022Non-woven fabric
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F41WEAPONS
    • F41HARMOUR; ARMOURED TURRETS; ARMOURED OR ARMED VEHICLES; MEANS OF ATTACK OR DEFENCE, e.g. CAMOUFLAGE, IN GENERAL
    • F41H5/00Armour; Armour plates
    • F41H5/02Plate construction
    • F41H5/04Plate construction composed of more than one layer
    • F41H5/0471Layered armour containing fibre- or fabric-reinforced layers
    • F41H5/0478Fibre- or fabric-reinforced layers in combination with plastics layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/42Alternating layers, e.g. ABAB(C), AABBAABB(C)
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0261Polyamide fibres
    • B32B2262/0269Aromatic polyamide fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/51Elastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/542Shear strength
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/558Impact strength, toughness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2571/00Protective equipment
    • B32B2571/02Protective equipment defensive, e.g. armour plates or anti-ballistic clothing

Definitions

  • the invention relates to the technical field of armor resistant products manufacturing, in particular to a non-woven fabric used for ballistic resistant articles, a manufacturing method and application thereof.
  • the bulletproof fiber composite material is a resin-based composite material with fiber as a reinforcing material, which has excellent physical and mechanical properties, good kinetic energy absorption, and the like, and thus has good ballistic performance.
  • Non-woven fabric (UD) composite materials belong to the range of fiber composite materials; the manufacturing methods of high-strength fiber non-woven fabrics include two methods: weaving method and non-woven method. Among them, a single-oriented prepreg tape can be obtained by a nonwoven method.
  • High-strength fibers suitable for making single-oriented prepreg tapes include various types. Ultrahigh molecular weight polyethylene (UHMWPE) fibers are known to be suitable for single-oriented prepreg tapes, thus avoiding reflection of stress waves at the fiber intersections in the woven fabric. And the weakest point of superposition, the single-oriented prepreg tape is more conducive to the energy absorption and energy dissipation of the fiber, and thus has superior anti-elasticity than other fabric structures.
  • UHMWPE Ultrahigh mo
  • the ballistic resistant material can be classified into a soft ballistic material and a hard ballistic material depending on the elastic modulus of the resin matrix.
  • U.S. Patent No. 8,759,236 discloses a process for preparing a polyolefin fiber reinforced rubber molding. In this patent, rubber is applied to at least one side of a high strength polyethylene fabric to be processed into a ballistic resistant fabric and its ballistic resistant article.
  • the present application provides a non-woven fabric and a manufacturing method and application thereof, and the manufacturing method of the present invention can obtain a non-woven fabric with good performance, which can avoid delamination and depression when the anti-ballistic product is made.
  • the problem is too big.
  • the present invention provides a non-woven fabric made by orthogonally combining two or more single-oriented sheets, wherein each of the single-oriented sheets comprises:
  • the high-strength fiber layer is made of a single-stranded high-strength fiber through a rubber adhesive;
  • polyethylene film layer laminated on at least one side of the high strength fiber layer;
  • the polyethylene film layer being a corona treated or plasma treated polyethylene film;
  • the non-woven fabric provided by the invention has good performance, and can avoid the problem of delamination and large depression when the ballistic resistant article is made.
  • the invention also provides a method for manufacturing a weftless cloth, comprising the following steps:
  • the high-strength fibers are sequentially unwound, bundled, separated, and stretched to obtain high-strength fibers in a single orientation, and then sizing with a rubber adhesive to obtain a high-strength fiber layer;
  • Two or more of the single oriented sheets are orthogonally compounded to obtain a non-woven fabric; and when laminated, at least one layer of the polyethylene film is disposed between two adjacent single-oriented sheets.
  • a non-woven fabric having good performance can be obtained, and the ballistic resistant product can be formed by using the same, and the problem of delamination and large depression can be avoided.
  • the present invention uses a high-strength fiber to produce a weft-free cloth in which a high-strength fiber layer is sized by a single-oriented array of high-strength fibers.
  • a high-strength fiber layer is sized by a single-oriented array of high-strength fibers.
  • the bundle is bundled by the cluster, the split yarn is divided, and the wire is spread, so that the fibers are evenly spread in parallel to obtain a single-oriented high-strength fiber;
  • the dipping tank is glued to obtain a high strength fiber layer.
  • the high strength fiber is selected from the group consisting of aramid fiber, UHMWPE fiber or PBO fiber, that is, the high strength fiber is aramid fiber, UHMWPE fiber, PBO fiber (polyphenylene benzoate) Any of azole fibers).
  • the source of the high-strength fiber of the present invention is not particularly limited, and a commercially available product may be used.
  • the high-strength fiber has a tensile strength of 20 cN/dtex or more, and the tensile strength includes, but not limited to, 25 cN/dtex or more, 30 cN/dtex or more, 35 cN/dtex or more, and 40 cN/dtex.
  • the tensile modulus is 700 cN/dtex or more, and the tensile modulus includes, but is not limited to, 800 cN/dtex or more, 900 cN/dtex or more, 1000 cN/dtex or more, 1100 cN/dtex or more, 1200 cN/dtex or more, and 1300 cN/dtex. Above, above 1400cN/dtex, above 1500cN/dtex.
  • the tensile modulus is also called Young's modulus, and its physical meaning is: the ratio of stress to strain generated by the object in the linear range (in the elastic range); the tensile strength is the deformation resistance of the object in the elastic range after being subjected to tensile force.
  • tensile strength deformation per unit length * tensile modulus.
  • the unwinding, bundling, dividing and spreading are all technical means well known to those skilled in the art.
  • the spread single-oriented high-strength fibers are sized by a rubber adhesive through a dipping tank to obtain a high-strength fiber layer.
  • the adhesive used in the sizing is a rubber based adhesive.
  • the rubber matrix is one or more of natural rubber and/or elastomer.
  • the main component of natural rubber is polyisoprene and its derivatives; synthetic rubber includes polydiene copolymer, styrene block copolymer, polyurethane and the like.
  • the rubber adhesive may be in the form of a dispersion or emulsion.
  • an auxiliary component such as a vulcanizing agent or an anti-aging agent may be added thereto.
  • the sizing is a natural rubber emulsion; it has a solids content of 30% to 60% and a viscosity of 100 to 400 cPs.
  • the weight percentage of the rubber adhesive in the weft-free cloth is 20% or less. That is, when sizing, the amount of sizing is controlled so that the weight percentage of the rubber in the prepared non-woven fabric is 20% or less, and the sizing amount includes but is not limited to 20%, 19%, 18%, 17%, 16%, 15%.
  • At least one side of the high-strength fiber after sizing that is, at least one side of the high-strength fiber layer, a corona-treated or plasma-treated polyethylene film is composited, and after drying, a film-coated single is obtained.
  • Orientation sheet At least one side of the high-strength fiber after sizing, that is, at least one side of the high-strength fiber layer, a corona-treated or plasma-treated polyethylene film is composited, and after drying, a film-coated single is obtained. Orientation sheet.
  • the polyethylene film is preferably a low density polyethylene film.
  • Low-density polyethylene LDPE is a plastic material that is suitable for various molding processes in thermoplastic molding processes and has good moldability.
  • Low density polyethylene is generally produced by high pressure polymerization and has a density of from 0.910 to 0.925 g/cm 3 .
  • Low-density polyethylene film is a translucent, lustrous, soft-textured film with excellent chemical stability, heat sealability, water resistance and moisture resistance, freeze-resistant and boilable.
  • the polyethylene film has a thickness of 10 ⁇ m or less.
  • the low density polyethylene film has a thickness of 10 ⁇ m or less, and the thickness includes, but is not limited to, 9 ⁇ m, 8 ⁇ m, 7 ⁇ m, 6 ⁇ m, 5 ⁇ m, and 4 ⁇ m.
  • the present invention employs a corona treated or plasma treated polyethylene film; in a preferred embodiment of the invention, the low density polyethylene film is corona treated, such as after 2 kV corona treatment.
  • the method for manufacturing a weft-free cloth provided by some embodiments of the present invention comprises the steps of unwinding, bundling, dividing, spreading, and sizing high-strength fibers, and attaching at least one side of the high-strength fibers after sizing
  • the corona-treated low-density polyethylene film is dried and then two or more film-coated single-oriented sheets are orthogonally compounded. When compounded, at least one low-density polyethylene film is disposed between two adjacent single-oriented sheets.
  • the PE film may be composited on one side of the high-strength fiber after sizing, or may be composited on both sides thereof.
  • the rubber-coated and polyethylene-attached fibers are dried by hot tunneling, and the drying temperature is preferably 50 to 60 ° C; finally, the winding device is wound up to obtain a film-oriented single-oriented sheet ( Also known as single orientation prepreg tape).
  • the compounding may be performed by a conventional process in the art; the surface density of the single-oriented prepreg tape may be 35 to 70 g/m 2 .
  • two or more layers of the single orientation sheet are orthogonally compounded to obtain a weft-free cloth (which may be called an orthogonal composite sheet or a composite sheet); orthogonal composite At least one layer of the polyethylene film is disposed between two adjacent single-oriented sheets.
  • the orthogonal composite is not particularly limited in the present invention; in the embodiment of the present invention, the two orthogonal composite sheets may have an areal density of 50 to 150 kg/m 2 .
  • the non-woven fabric provided by the embodiment of the present invention can be obtained by the foregoing manufacturing method; the non-woven fabric is obtained by the manufacturing method of the embodiment of the present invention, through the low-density polyethylene film introduced therein, and combined with the high-strength fiber and The rubber introduced in the manufacturing method can avoid the phenomenon of delamination and large depression after the shot is made after the preparation of the ballistic resistant article.
  • the manufacturing process of the non-woven fabric in the embodiment of the present invention is as follows:
  • the arranged fiber bundle is passed through the wire roller and the wire square beam, and the fiber bundle is uniformly spread by the contact angle of the wire roller and the collapse effect and tension of the wire square beam.
  • the wire roller and the wire square beam are alternately fixed in parallel with the central axis;
  • the diameter of the wire roller can be selected as a cylindrical chrome-plated steel roller of 60-100 mm, and the square beam of the wire can be selected as a square column chrome-plated square column with a width of 50-100 mm. ;
  • the sized fiber is controlled by a pair of rolls to control the amount of glue, and then a low-density polyethylene film is attached on at least one side; the low-density polyethylene film is treated by physical methods such as corona and plasma to make the film generating pole Sex
  • the single-oriented prepreg tape may be orthogonally compounded at 0°/90° to obtain a two-orthogonal composite sheet (also referred to as a “non-woven fabric” in the present invention), such as FIG. 1 is a schematic structural view of a two-orthogonal non-woven fabric according to an embodiment of the present invention.
  • the non-woven fabric of the structure shown in Fig. 1 is orthogonally composited by two single-oriented sheets, wherein each single-oriented sheet comprises a high-strength fiber layer which is composed of a single-oriented high-strength fiber through a rubber adhesive.
  • PE film a corona or plasma treated polyethylene film
  • the single-oriented prepreg tape may also be orthogonally compounded at 0°/90°/0°/90° to obtain a quadruplex composite sheet (also referred to in the present invention.
  • FIG. 2 is a schematic structural view of a four-orthogonal non-woven fabric according to an embodiment of the present invention.
  • the present invention provides a ballistic resistant article which is obtained by orthogonally stacking a plurality of orthogonal composite sheets which are subjected to die pressing, and the orthogonal composite sheets are the above-described laid fabrics.
  • the pressure is at least 20 MPa
  • the temperature is at least 130 ° C
  • the dwell time is at least 10 minutes.
  • it can be molded on a 600-ton press at a temperature of 130 ° C for 10 minutes, and the mold can be opened at a pressure of 40 ° C to obtain a ballistic resistant article.
  • a plurality of two orthogonal composite sheets are orthogonally stacked and then molded to obtain a ballistic resistant article; wherein the number of layers of the plurality of orthogonal composite sheets may be more than 100 layers.
  • the invention can be made into a soft ballistic resistant article or a rigid ballistic resistant article.
  • the ballistic resistant article provided by the invention tests the M80 projectile according to the NIJ0101.04 standard, and the depression is significantly reduced after the bombardment, and no delamination occurs, and the ballistic performance is excellent.
  • FIG. 1 is a schematic structural view of a two-orthogonal non-woven fabric according to an embodiment of the present invention
  • FIG. 2 is a schematic structural view of a four-orthogonal non-woven fabric according to an embodiment of the present invention.
  • the commercially available ultra-high molecular weight polyethylene fiber 400D/400F (strength 36cN/dtex, tensile modulus 1350cN/dtex, grade FT133, produced by Beijing Tongyizhong Special Fiber Technology Development Co., Ltd.) is unwound from the creel
  • the unwound fiber bundle is sequentially passed through the bundling frame bundle, the split wire split wire, the wire laying equipment is spread, the wire rod and the wire square beam are parallel-fixed in parallel with the central axis; the diameter of the wire roller is selected as a cylinder of 80 mm
  • the chrome-plated steel roll and the squared beam are selected as a square column chrome-plated square column with a width of 80 mm to obtain a single-oriented fiber.
  • the spread fiber bundle is glued through the dipping tank, and a 10 ⁇ m thick non-corona treated low-density polyethylene film (PE film of Beijing Xinminghong Plastic Co., Ltd.) is attached to the glued wire.
  • the rubberized fibers were dried by hot kneading at 60 ° C, and finally wound up by a winding device to obtain a single-oriented prepreg tape.
  • the mono-orientation prepreg has an areal density of 35 g/m 2 .
  • the prepreg obtained above was orthogonally compounded at 0°/90° to obtain a bi-orthogonal composite sheet and the low-density polyethylene film was peeled off; the obtained two orthogonal composite sheets had an areal density of 70 g/m 2 .
  • the amount of sizing was 10% (in the present invention, the amount of sizing refers to It is the ratio of the weight of the applied adhesive to the weight of the resulting laid fabric.
  • the above two orthogonal composite sheets were stripped of the low density polyethylene film to obtain a filmless prepreg, and then 257 layers of the filmless prepreg were laid up into an orthogonal stack having an areal density of 18 kg/m 2 at a 600 ton press.
  • molding was carried out at a temperature of 130 ° C for 10 minutes, and the mold was opened at a pressure of 40 ° C to obtain a ballistic resistant article.
  • the M80 bomb was tested according to the NIJ0101.04 standard. The results showed that the depression was 50 mm and the delamination was severe.
  • An orthogonal stack having an areal density of 18 kg/m 2 obtained from 257 layers of the above-mentioned two orthogonal composite sheets containing a low-density polyethylene film was molded on a 600-ton press at a temperature of 130 ° C for 10 minutes to maintain pressure. The mold was cooled down to 40 ° C to obtain a bulletproof product.
  • the M80 projectile was tested according to the NIJ0101.04 standard. The results show that the depression is 42 mm and there is no delamination.
  • the commercially available ultra-high molecular weight polyethylene fiber 400D/400F (strength 36cN/dtex, tensile modulus 1350cN/dtex, grade FT133, produced by Beijing Tongyizhong Special Fiber Technology Development Co., Ltd.) is unwound from the creel
  • the unwound fiber bundle is sequentially passed through the bundling frame bundle, the split wire split wire, the wire laying equipment is spread, the wire rod and the wire square beam are parallel-fixed in parallel with the central axis; the diameter of the wire roller is selected as a cylinder of 80 mm
  • the chrome-plated steel roll and the squared beam are selected as a square column chrome-plated square column with a width of 80 mm to obtain a single-oriented fiber.
  • the spread fiber bundle is glued through the dipping tank, and a 4 ⁇ m thick 2kV corona treated low-density polyethylene film (DYPE film of Beijing Xinminghong Plastic Co., Ltd.) is attached to the glued wire.
  • the rubberized fibers were dried by hot kneading at 60 ° C, and finally wound up by a winding device to obtain a single-oriented prepreg tape.
  • the mono-orientation prepreg has an areal density of 35 g/m 2 .
  • the prepreg obtained above was orthogonally compounded at 0°/90° to obtain a two-orthogonal composite sheet; the surface density of the two orthogonal composite sheets was 70 g/m 2 .
  • the sizing is a natural rubber emulsion (Tavorn Rubber Industry (1982) Co., Ltd., brand TVR Laterx), and the amount of sizing is 10% (in the present invention, the amount of sizing refers to The ratio of the weight of the applied adhesive to the weight of the resulting laid fabric.
  • An orthogonal stack having an areal density of 17 kg/m 2 was obtained from 243 layers of the above-mentioned two orthogonal composite sheets, and molded on a 600-ton press at a temperature of 130 ° C for 10 minutes, and the pressure was lowered to 40 ° C to open the mold. Bulletproof products.
  • the M80 projectile was tested according to the NIJ0101.04 standard. The results showed that the depression was 35 mm, which met the standard requirements and did not cause delamination.
  • the commercially available aramid fiber 1600D/1000F (strength 23.5cN/dtex, tensile modulus 957cN/dtex, Teijin Twaron 2000) is unwound from the creel, and the unwound fiber bundle is sequentially bundled and divided by the cluster frame.
  • the spreading equipment, the wire rod and the square beam of the wire are parallel-fixed by the parallel axes of the central axis; the diameter of the wire roller is selected as a cylindrical chrome-plated steel roller of 80 mm, and the square beam of the wire is selected as a square with a width of 80 mm.
  • the column is chrome-plated square columns to obtain fibers in a single orientation.
  • the spread fiber bundle is glued through the dipping tank, and a 4 ⁇ m thick 2kV corona treated low-density polyethylene film (DYPE film of Beijing Xinminghong Plastic Co., Ltd.) is attached to the glued wire.
  • the rubberized fibers were dried by hot kneading at 60 ° C, and finally wound up by a winding device to obtain a single-oriented prepreg tape.
  • the surface density of the single-oriented prepreg tape is 52 g/m 2 .
  • the prepreg obtained above was orthogonally compounded at 0°/90° to obtain a bi-orthogonal composite sheet; the areal density of the two orthogonal composite sheets was 104 g/m 2 .
  • a natural rubber emulsion (Tavorn Rubber Industry (1982) Co., Ltd., brand TVR Laterx) was used for the sizing, and the amount of sizing was 15%.
  • An orthogonal stack having an areal density of 20 kg/m 2 was obtained from a 192-layer two-orthogonal composite sheet, and molded on a 600-ton press at a temperature of 130 ° C for 10 minutes, and the pressure was lowered to 40 ° C to open the mold to obtain a bulletproof product.
  • the M80 bomb was tested according to the NIJ0101.04 standard. The results showed that the depression was 38 mm, which met the standard requirements and did not cause delamination.
  • the commercially available PBO fiber 1000D/650F (strength 37cN/dtex, tensile modulus 1150cN/dtex, Toyobo zylon) is unwound from the creel, and the unwound fiber bundle is sequentially passed through the cluster bundling and splitting fork.
  • the exhibition of wire exhibition equipment, the wire roller and the square beam of the wire are parallel-fixed by the parallel axes of the central axis; the diameter of the wire roller is selected as a cylindrical chrome-plated steel roller of 80 mm, and the square beam of the wire is selected as a square column chrome-plated square with a width of 80 mm. Columns yield fibers in a single orientation.
  • the spread fiber bundle is glued through the dipping tank, and a 4 ⁇ m thick 2kV corona treated low density polyethylene film (DYPE film of Beijing Xinminghong Plastic Co., Ltd.) is attached to the glued wire.
  • the rubberized fibers were dried by hot kneading at 60 ° C, and finally wound up by a winding device to obtain a single-oriented prepreg tape.
  • the mono-orientation prepreg has an areal density of 56 g/m 2 .
  • the prepreg obtained above was orthogonally compounded at 0°/90° to obtain a bi-orthogonal composite sheet.
  • the surface density of the two orthogonal composite sheets was 112 g/m 2 .
  • a natural rubber emulsion (Tavorn Rubber Industry (1982) Co., Ltd., brand TVR Laterx) was used for the sizing, and the amount of sizing was 15%.
  • An orthogonal stack having an areal density of 15 kg/m 2 was obtained from 134 layers of two orthogonal composite sheets, molded on a 600-ton press at a temperature of 130 ° C for 10 minutes, and the pressure was lowered to 40 ° C to open the mold to obtain a bulletproof product.
  • the M80 bomb was tested according to the NIJ0101.04 standard. The results showed that the depression was 32 mm, which met the standard requirements and did not cause delamination.
  • the commercially available PBO fiber 1000D/650F (strength 37cN/dtex, tensile modulus 1150cN/dtex, Toyobo zylon) is unwound from the creel, and the unwound fiber bundle is sequentially passed through the cluster bundling and splitting fork.
  • the exhibition of wire exhibition equipment, the wire roller and the square beam of the wire are parallel-fixed by the parallel axes of the central axis; the diameter of the wire roller is selected as a cylindrical chrome-plated steel roller of 80 mm, and the square beam of the wire is selected as a square column chrome-plated square with a width of 80 mm. Columns yield fibers in a single orientation.
  • the spread fiber bundle is glued through the dipping tank, and a 4 ⁇ m thick low-density polyethylene film treated with 2 kV corona is attached to both sides of the glued silk (DYPE of Beijing Xinminghong Plastic Co., Ltd.) Membrane), the glued fiber was dried by a hot tunnel at 60 ° C, and finally wound up by a winding device to obtain a single-oriented prepreg tape.
  • the surface density of the single-oriented prepreg tape is 62 g/m 2 .
  • the prepreg obtained above was orthogonally compounded at 0°/90° to obtain a two-orthogonal composite sheet; the areal density of the two orthogonal composite sheets was 124 g/m 2 .
  • a natural rubber emulsion (Tavorn Rubber Industry (1982) Co., Ltd., brand TVR Laterx) was used for the sizing, and the amount of sizing was 15%.
  • An orthogonal stack having an areal density of 15.0 kg/m 2 was obtained from a 121-layer two-orthogonal composite sheet, and molded on a 600-ton press at a temperature of 130 ° C for 10 minutes, and the pressure was lowered to 40 ° C to open the mold. Bulletproof products.
  • the M80 bomb was tested according to the NIJ0101.04 standard. The results showed that the depression was 30 mm, which met the standard requirements and did not cause delamination.
  • Example 1 the difference was that a 6 ⁇ m corona-treated PE film was used to prepare a ballistic resistant article.
  • the M80 projectile was tested according to the NIJ0101.04 standard. The results showed that the depression was 40 mm, which met the standard requirements and did not cause delamination.
  • Example 1 the difference was that the amount of sizing of the natural latex was 20%, and a ballistic resistant article was prepared.
  • the M80 projectile was tested according to the NIJ0101.04 standard. The results showed that the depression was 44 mm, which met the standard requirements and did not cause delamination.
  • the prepreg obtained above is orthogonally compounded at 0°/90°/0°/90° to obtain a two-orthogonal composite sheet; the areal density of the two orthogonal composite sheets is 140g. /m 2 .
  • the M80 bomb was tested according to the NIJ0101.04 standard. The results showed that the depression was 33 mm, which met the standard requirements and did not cause delamination.

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Abstract

A weft-less fabric, a manufacturing method for same, and applications thereof. The method comprises the steps of unwinding, bundling, dividing, spreading, and gluing high strength fibers. The glued high strength fibers are compounded on at least one side thereof with a polyethylene film; two or more layers of single orientation sheets having the film thereon are orthogonally compounded together to produce the weft-less fabric. When compounded, at least one polyethylene film is provided between adjacent two single orientation sheets. The manufacturing method allows the production of the weft-less fabric of great performance. The weft-less fabric prevents the problem of stratification and increased depression when made into a bulletproof product.

Description

一种无纬布及其制造方法和应用Non-woven fabric and manufacturing method and application thereof
本申请要求于2017年06月16日提交中国专利局、申请号为201710458351.0、发明名称为“一种无纬布及其制造方法和应用”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。The present application claims priority to Chinese Patent Application No. JP-A No. No. No. No. No. No. No. No. No. No. No. No. No. No. No. In this application.
技术领域Technical field
本发明涉及防弹制品制造技术领域,具体地涉及一种防弹制品所用的无纬布及其制造方法和应用。The invention relates to the technical field of armor resistant products manufacturing, in particular to a non-woven fabric used for ballistic resistant articles, a manufacturing method and application thereof.
背景技术Background technique
防弹纤维复合材料是以纤维为增强材料的树脂基复合材料,它具有优良的物理机械性能和良好的动能吸收性等,因而具有良好的防弹性能。无纬布(UD)复合材料属于纤维复合材料的范围;高强度纤维无纬布的制造方法包括两种:织造法和非织造法。其中,通过非织造法可得到单取向预浸带。适用于制作单取向预浸带的高强度纤维包括多种,已知超高分子量聚乙烯(简称UHMWPE)纤维适合做成单取向预浸带,这样避免了织造物中纤维交叉处应力波的反射和叠加而成的最弱点,单取向排布的预浸带更有利于纤维的能量吸收和能量耗散,因而具有比其他织物结构形式更优异的抗弹性能。The bulletproof fiber composite material is a resin-based composite material with fiber as a reinforcing material, which has excellent physical and mechanical properties, good kinetic energy absorption, and the like, and thus has good ballistic performance. Non-woven fabric (UD) composite materials belong to the range of fiber composite materials; the manufacturing methods of high-strength fiber non-woven fabrics include two methods: weaving method and non-woven method. Among them, a single-oriented prepreg tape can be obtained by a nonwoven method. High-strength fibers suitable for making single-oriented prepreg tapes include various types. Ultrahigh molecular weight polyethylene (UHMWPE) fibers are known to be suitable for single-oriented prepreg tapes, thus avoiding reflection of stress waves at the fiber intersections in the woven fabric. And the weakest point of superposition, the single-oriented prepreg tape is more conducive to the energy absorption and energy dissipation of the fiber, and thus has superior anti-elasticity than other fabric structures.
防弹材料依据树脂基体的弹性模量的不同,可分为软质防弹材料和硬质防弹材料。现有技术中,美国专利US8759236公开了一种聚烯烃纤维织物增强橡胶模压的制备方法。在该专利中,将橡胶涂布到高强度聚乙烯织物的至少一面上,从而加工成防弹织物及其防弹制品。The ballistic resistant material can be classified into a soft ballistic material and a hard ballistic material depending on the elastic modulus of the resin matrix. In the prior art, U.S. Patent No. 8,759,236 discloses a process for preparing a polyolefin fiber reinforced rubber molding. In this patent, rubber is applied to at least one side of a high strength polyethylene fabric to be processed into a ballistic resistant fabric and its ballistic resistant article.
然而,硬质防弹材料在做成防弹制品经弹击后,通常会出现部分分层及凹陷偏大现象,导致影响防弹性能。However, after the bulletproof material is made into a bulletproof product, partial delamination and large depression are usually caused, which may affect the ballistic performance.
发明内容Summary of the invention
有鉴于此,本申请提供一种无纬布及其制造方法和应用,由本发明的制造方法能够得到性能良好的无纬布,该无纬布在制成防弹制品时能够避免出现分层和凹陷偏大的问题。In view of this, the present application provides a non-woven fabric and a manufacturing method and application thereof, and the manufacturing method of the present invention can obtain a non-woven fabric with good performance, which can avoid delamination and depression when the anti-ballistic product is made. The problem is too big.
本发明提供一种无纬布,由两层以上单取向片正交复合制成,其中,每个 所述单取向片包括:The present invention provides a non-woven fabric made by orthogonally combining two or more single-oriented sheets, wherein each of the single-oriented sheets comprises:
高强度纤维层;所述高强度纤维层由单取向排列的高强度纤维经橡胶粘合胶上胶制成;a high-strength fiber layer; the high-strength fiber layer is made of a single-stranded high-strength fiber through a rubber adhesive;
复合在高强度纤维层至少一侧的聚乙烯薄膜层;所述聚乙烯薄膜层为经过电晕处理或等离子体处理的聚乙烯薄膜;a polyethylene film layer laminated on at least one side of the high strength fiber layer; the polyethylene film layer being a corona treated or plasma treated polyethylene film;
相邻两个单取向片之间至少有一层所述聚乙烯薄膜层。There is at least one layer of the polyethylene film layer between two adjacent single-oriented sheets.
本发明提供的无纬布具有良好的性能,在制成防弹制品时能够避免出现分层和凹陷偏大的问题。The non-woven fabric provided by the invention has good performance, and can avoid the problem of delamination and large depression when the ballistic resistant article is made.
本发明还提供一种无纬布的制造方法,包括以下步骤:The invention also provides a method for manufacturing a weftless cloth, comprising the following steps:
将高强度纤维依次进行退绕、集束、分丝和展丝,得到单取向排列的高强度纤维,然后采用橡胶粘合胶进行上胶,得到高强度纤维层;The high-strength fibers are sequentially unwound, bundled, separated, and stretched to obtain high-strength fibers in a single orientation, and then sizing with a rubber adhesive to obtain a high-strength fiber layer;
在所述高强度纤维层至少一面上,复合经过电晕处理或等离子体处理的聚乙烯薄膜,干燥后,得到带薄膜的单取向片;Forming a corona-treated or plasma-treated polyethylene film on at least one side of the high-strength fiber layer, and drying to obtain a film-oriented single-oriented sheet;
将两层以上所述单取向片正交复合,得到无纬布;复合时,相邻两个单取向片之间至少有一层所述聚乙烯薄膜。Two or more of the single oriented sheets are orthogonally compounded to obtain a non-woven fabric; and when laminated, at least one layer of the polyethylene film is disposed between two adjacent single-oriented sheets.
由本发明的制造方法能够得到性能良好的无纬布,采用其制成防弹制品,能够避免出现分层和凹陷偏大的问题。According to the manufacturing method of the present invention, a non-woven fabric having good performance can be obtained, and the ballistic resistant product can be formed by using the same, and the problem of delamination and large depression can be avoided.
本发明采用高强度纤维制造无纬布,其中,由单取向排列的高强度纤维经上胶制成高强度纤维层。具体地,本发明实施例将高强度纤维退绕后,依次通过集束架集束、分丝叉分丝、展丝设备展丝,使纤维平行均匀铺展,得到单取向排列的高强度纤维;然后通过浸胶槽上胶,得到高强度纤维层。The present invention uses a high-strength fiber to produce a weft-free cloth in which a high-strength fiber layer is sized by a single-oriented array of high-strength fibers. Specifically, in the embodiment of the present invention, after the high-strength fiber is unwound, the bundle is bundled by the cluster, the split yarn is divided, and the wire is spread, so that the fibers are evenly spread in parallel to obtain a single-oriented high-strength fiber; The dipping tank is glued to obtain a high strength fiber layer.
在本发明的实施方案中,所述高强度纤维选自芳纶纤维、UHMWPE纤维或PBO纤维,即所述高强度纤维为芳纶纤维、UHMWPE纤维、PBO纤维(聚对苯撑苯并双恶唑纤维)中的任一种。In an embodiment of the invention, the high strength fiber is selected from the group consisting of aramid fiber, UHMWPE fiber or PBO fiber, that is, the high strength fiber is aramid fiber, UHMWPE fiber, PBO fiber (polyphenylene benzoate) Any of azole fibers).
本发明对所述高强度纤维的来源没有特殊限制,采用市售产品即可。在本发明的实施方案中,所述高强度纤维的拉伸强度为20cN/dtex以上,所述拉伸强度包括但不限于25cN/dtex以上、30cN/dtex以上、35cN/dtex以上、40cN/dtex以上;拉伸模量为700cN/dtex以上,所述拉伸模量包括但不限于800cN/dtex以上、900cN/dtex以上、1000cN/dtex以上、1100cN/dtex以上、1200cN/dtex 以上、1300cN/dtex以上、1400cN/dtex以上、1500cN/dtex以上。拉伸模量也叫杨氏模量,其物理意义是:物体受拉在线形范围内(弹性范围内)产生的应力与应变的比值;拉伸强度是物体受到拉力后在弹性范围内抗变形的能力,拉伸强度=单位长度的变形量*拉伸模量。The source of the high-strength fiber of the present invention is not particularly limited, and a commercially available product may be used. In an embodiment of the present invention, the high-strength fiber has a tensile strength of 20 cN/dtex or more, and the tensile strength includes, but not limited to, 25 cN/dtex or more, 30 cN/dtex or more, 35 cN/dtex or more, and 40 cN/dtex. The tensile modulus is 700 cN/dtex or more, and the tensile modulus includes, but is not limited to, 800 cN/dtex or more, 900 cN/dtex or more, 1000 cN/dtex or more, 1100 cN/dtex or more, 1200 cN/dtex or more, and 1300 cN/dtex. Above, above 1400cN/dtex, above 1500cN/dtex. The tensile modulus is also called Young's modulus, and its physical meaning is: the ratio of stress to strain generated by the object in the linear range (in the elastic range); the tensile strength is the deformation resistance of the object in the elastic range after being subjected to tensile force. Ability, tensile strength = deformation per unit length * tensile modulus.
在本发明的实施例中,所述退绕、集束、分丝和展丝均为本领域技术人员所熟知的技术手段。本发明实施例将铺展好的单取向排列的高强度纤维通过浸胶槽,采用橡胶粘合胶进行上胶,得到高强度纤维层。In an embodiment of the invention, the unwinding, bundling, dividing and spreading are all technical means well known to those skilled in the art. In the embodiment of the present invention, the spread single-oriented high-strength fibers are sized by a rubber adhesive through a dipping tank to obtain a high-strength fiber layer.
在本发明的实施方案中,上胶时所用的粘合胶为橡胶基粘合胶。在本发明的实施方案中,橡胶基体为天然橡胶和/或人造橡胶中的一种或更多种。其中,天然橡胶的主要成分为聚异戊二烯及其衍生物;人造橡胶包括聚二烯烃共聚物、苯乙烯嵌段共聚物、聚氨酯等。在本发明的实施例中,橡胶粘合胶的形式可以为分散体或乳液的形式。在橡胶粘合胶为乳液的形式的情况下,其中还可以加入硫化剂、抗老化剂等辅助成分。在本发明的优选实施例中,上胶采用天然橡胶乳液;其含固量在30%-60%,粘度为100-400cPs。In an embodiment of the invention, the adhesive used in the sizing is a rubber based adhesive. In an embodiment of the invention, the rubber matrix is one or more of natural rubber and/or elastomer. Among them, the main component of natural rubber is polyisoprene and its derivatives; synthetic rubber includes polydiene copolymer, styrene block copolymer, polyurethane and the like. In an embodiment of the invention, the rubber adhesive may be in the form of a dispersion or emulsion. In the case where the rubber adhesive is in the form of an emulsion, an auxiliary component such as a vulcanizing agent or an anti-aging agent may be added thereto. In a preferred embodiment of the invention, the sizing is a natural rubber emulsion; it has a solids content of 30% to 60% and a viscosity of 100 to 400 cPs.
在本发明的实施方案中,所述无纬布中橡胶粘合胶的重量百分比在20%以下。即上胶时,控制上胶量以使制成的无纬布中橡胶重量百分比为20%以下,所述上胶量包括但不限于20%、19%、18%、17%、16%、15%。In an embodiment of the invention, the weight percentage of the rubber adhesive in the weft-free cloth is 20% or less. That is, when sizing, the amount of sizing is controlled so that the weight percentage of the rubber in the prepared non-woven fabric is 20% or less, and the sizing amount includes but is not limited to 20%, 19%, 18%, 17%, 16%, 15%.
本发明实施例在上胶后的高强度纤维的至少一侧,即所述高强度纤维层至少一面上,复合经过电晕处理或等离子体处理的聚乙烯薄膜,干燥后,得到带薄膜的单取向片。In the embodiment of the present invention, at least one side of the high-strength fiber after sizing, that is, at least one side of the high-strength fiber layer, a corona-treated or plasma-treated polyethylene film is composited, and after drying, a film-coated single is obtained. Orientation sheet.
在本发明中,所述聚乙烯薄膜优选为低密度聚乙烯薄膜。低密度聚乙烯(LDPE)是一种塑料材料,它适合热塑性成型加工的各种成型工艺,成型加工性好。低密度聚乙烯一般由高压聚合生产,密度为0.910~0.925g/cm 3。低密度聚乙烯薄膜是一种半透明、有光泽、质地较柔软的薄膜,具有优良的化学稳定性、热封性、耐水性和防潮性,耐冷冻,可水煮。 In the present invention, the polyethylene film is preferably a low density polyethylene film. Low-density polyethylene (LDPE) is a plastic material that is suitable for various molding processes in thermoplastic molding processes and has good moldability. Low density polyethylene is generally produced by high pressure polymerization and has a density of from 0.910 to 0.925 g/cm 3 . Low-density polyethylene film is a translucent, lustrous, soft-textured film with excellent chemical stability, heat sealability, water resistance and moisture resistance, freeze-resistant and boilable.
在本发明的实施例中,所述聚乙烯薄膜的厚度在10μm以下。在本发明的实施方案中,所述低密度聚乙烯薄膜厚度为10μm以下,所述厚度包括但不限于9μm、8μm、7μm、6μm、5μm、4μm。In an embodiment of the invention, the polyethylene film has a thickness of 10 μm or less. In an embodiment of the invention, the low density polyethylene film has a thickness of 10 μm or less, and the thickness includes, but is not limited to, 9 μm, 8 μm, 7 μm, 6 μm, 5 μm, and 4 μm.
本发明采用经过电晕处理或等离子体处理的聚乙烯薄膜;在本发明的优选 实施方案中,所述低密度聚乙烯薄膜是经过电晕处理的,如经过2kV电晕处理。本发明一些实施例提供的无纬布的制造方法包括将高强度纤维进行退绕、集束、分丝、展丝、上胶的步骤,在上胶后的高强度纤维的至少一侧附上经电晕处理的低密度聚乙烯薄膜,干燥后将两层以上带薄膜的单取向片正交复合在一起,复合时,相邻两个单取向片之间至少有一层低密度聚乙烯薄膜。The present invention employs a corona treated or plasma treated polyethylene film; in a preferred embodiment of the invention, the low density polyethylene film is corona treated, such as after 2 kV corona treatment. The method for manufacturing a weft-free cloth provided by some embodiments of the present invention comprises the steps of unwinding, bundling, dividing, spreading, and sizing high-strength fibers, and attaching at least one side of the high-strength fibers after sizing The corona-treated low-density polyethylene film is dried and then two or more film-coated single-oriented sheets are orthogonally compounded. When compounded, at least one low-density polyethylene film is disposed between two adjacent single-oriented sheets.
本发明实施例可在上胶后的高强度纤维的一侧复合上述PE膜,也可在其两侧分别复合。然后,本发明实施例将涂胶、附上聚乙烯薄膜的纤维通过热甬道干燥,所述干燥的温度优选为50~60℃;最后经收卷装置收卷,得到带薄膜的单取向片(也称为单取向预浸带)。其中,所述复合采用本领域常规工艺即可;所述单取向预浸带的面密度可为35~70g/m 2In the embodiment of the present invention, the PE film may be composited on one side of the high-strength fiber after sizing, or may be composited on both sides thereof. Then, in the embodiment of the present invention, the rubber-coated and polyethylene-attached fibers are dried by hot tunneling, and the drying temperature is preferably 50 to 60 ° C; finally, the winding device is wound up to obtain a film-oriented single-oriented sheet ( Also known as single orientation prepreg tape). Wherein, the compounding may be performed by a conventional process in the art; the surface density of the single-oriented prepreg tape may be 35 to 70 g/m 2 .
得到附有聚乙烯薄膜层的单取向片后,本发明实施例将两层以上所述单取向片正交复合,得到无纬布(可称为正交复合片或复合片);正交复合时,相邻两个单取向片之间至少有一层所述聚乙烯薄膜。本发明对所述正交复合没有特殊限制;在本发明的实施例中,所述二正交复合片的面密度可为50~150kg/m 2After obtaining a single orientation sheet with a polyethylene film layer, in the embodiment of the present invention, two or more layers of the single orientation sheet are orthogonally compounded to obtain a weft-free cloth (which may be called an orthogonal composite sheet or a composite sheet); orthogonal composite At least one layer of the polyethylene film is disposed between two adjacent single-oriented sheets. The orthogonal composite is not particularly limited in the present invention; in the embodiment of the present invention, the two orthogonal composite sheets may have an areal density of 50 to 150 kg/m 2 .
本发明实施例提供的无纬布可由前述的制造方法制得;采用本发明实施例所述制造方法制得无纬布,通过在其中引入的低密度聚乙烯薄膜,并且结合高强度的纤维以及在制造方法中引入的橡胶,能够在制备成防弹制品后避免弹击后分层以及凹陷偏大的现象。The non-woven fabric provided by the embodiment of the present invention can be obtained by the foregoing manufacturing method; the non-woven fabric is obtained by the manufacturing method of the embodiment of the present invention, through the low-density polyethylene film introduced therein, and combined with the high-strength fiber and The rubber introduced in the manufacturing method can avoid the phenomenon of delamination and large depression after the shot is made after the preparation of the ballistic resistant article.
具体地,本发明实施例中无纬布的制造过程如下:Specifically, the manufacturing process of the non-woven fabric in the embodiment of the present invention is as follows:
1)将一定筒数的纤维从纱架上退绕;1) unwinding a certain number of fibers from the creel;
2)退绕的纤维束通过集束架集束;2) the unwound fiber bundle is bundled by the cluster frame;
3)将集束后的纤维束通过伸缩筘均匀排布纤维束;3) uniformly arranging the fiber bundles after the bundled fiber bundles through the expansion and contraction;
4)将排布好的纤维束通过展丝辊和展丝方梁,利用展丝辊的接触角和展丝方梁的坍塌效应以及张力将纤维束均匀铺展开。其中,展丝辊和展丝方梁按中轴线平行锯齿交错固定;展丝辊的直径可选为60-100mm的圆柱镀铬钢辊,展丝方梁可选为宽50-100mm的方柱镀铬方柱;4) The arranged fiber bundle is passed through the wire roller and the wire square beam, and the fiber bundle is uniformly spread by the contact angle of the wire roller and the collapse effect and tension of the wire square beam. Wherein, the wire roller and the wire square beam are alternately fixed in parallel with the central axis; the diameter of the wire roller can be selected as a cylindrical chrome-plated steel roller of 60-100 mm, and the square beam of the wire can be selected as a square column chrome-plated square column with a width of 50-100 mm. ;
5)铺展好的纤维束通过浸胶槽上橡胶乳液;5) Spreading the fiber bundle through the rubber emulsion on the dipping tank;
6)上胶后的纤维通过一对轧辊控制含胶量,然后在至少一面上附上低密 度聚乙烯薄膜;低密度聚乙烯薄膜用物理方法如电晕、等离子体进行处理以使薄膜产生极性;6) The sized fiber is controlled by a pair of rolls to control the amount of glue, and then a low-density polyethylene film is attached on at least one side; the low-density polyethylene film is treated by physical methods such as corona and plasma to make the film generating pole Sex
7)在热甬道里充分干燥;7) Dry fully in the hot road;
8)收卷;8) Winding;
9)将两层以上的单取向预浸带正交复合。9) Two or more single-oriented prepreg tapes are orthogonally compounded.
在本发明的一些实施例中,单取向预浸带可以按0°/90°二正交复合,以得到二正交复合片(在本发明中,也称为“无纬布”),如图1所示,图1为本发明实施例中二正交的无纬布的结构示意图。图1所示结构的无纬布由两层单取向片正交复合,其中,每个单取向片包括高强度的纤维层,该纤维层由单取向排列的高强度纤维经橡胶粘合胶上胶制成;以及复合在该纤维层一侧的聚乙烯薄膜层,该薄膜层为经过电晕或等离子体处理的聚乙烯薄膜(PE膜)。并且,这两个单取向片之间有一层PE膜,以提高层间剪切力,进而降低分层现象。In some embodiments of the present invention, the single-oriented prepreg tape may be orthogonally compounded at 0°/90° to obtain a two-orthogonal composite sheet (also referred to as a “non-woven fabric” in the present invention), such as FIG. 1 is a schematic structural view of a two-orthogonal non-woven fabric according to an embodiment of the present invention. The non-woven fabric of the structure shown in Fig. 1 is orthogonally composited by two single-oriented sheets, wherein each single-oriented sheet comprises a high-strength fiber layer which is composed of a single-oriented high-strength fiber through a rubber adhesive. a rubber film; and a polyethylene film layer laminated on one side of the fiber layer, which is a corona or plasma treated polyethylene film (PE film). Moreover, there is a PE film between the two single-oriented sheets to increase the interlaminar shear force, thereby reducing the delamination phenomenon.
在本发明的另一些实施例中,单取向预浸带也可以按0°/90°/0°/90°四正交复合,以得到四正交复合片(在本发明中,同样也称为“无纬布”),如图2所示,图2为本发明实施例中四正交的无纬布的结构示意图。In other embodiments of the present invention, the single-oriented prepreg tape may also be orthogonally compounded at 0°/90°/0°/90° to obtain a quadruplex composite sheet (also referred to in the present invention. As shown in FIG. 2, FIG. 2 is a schematic structural view of a four-orthogonal non-woven fabric according to an embodiment of the present invention.
此外,本发明提供一种防弹制品,其由若干正交复合片正交叠放后经模压制得,所述正交复合片为上文所述的无纬布。Further, the present invention provides a ballistic resistant article which is obtained by orthogonally stacking a plurality of orthogonal composite sheets which are subjected to die pressing, and the orthogonal composite sheets are the above-described laid fabrics.
在本发明的实施例中,将若干正交复合片正交叠放后,在制成防弹制品的模压过程中,压强至少20MPa,温度至少130℃,保压时间至少10分钟。具体地,可在600吨压机上,在130℃的温度下模压10分钟,保压降温到40℃开模,得到防弹制品。In an embodiment of the present invention, after orthogonally stacking a plurality of orthogonal composite sheets, during molding of the ballistic resistant article, the pressure is at least 20 MPa, the temperature is at least 130 ° C, and the dwell time is at least 10 minutes. Specifically, it can be molded on a 600-ton press at a temperature of 130 ° C for 10 minutes, and the mold can be opened at a pressure of 40 ° C to obtain a ballistic resistant article.
在本发明的优选实施例中,采用若干二正交复合片正交叠放后经模压,制得防弹制品;其中,所述若干二正交复合片的层数可在100层以上。本发明可制成软质防弹制品,也可制成硬质防弹制品。In a preferred embodiment of the present invention, a plurality of two orthogonal composite sheets are orthogonally stacked and then molded to obtain a ballistic resistant article; wherein the number of layers of the plurality of orthogonal composite sheets may be more than 100 layers. The invention can be made into a soft ballistic resistant article or a rigid ballistic resistant article.
本发明提供的防弹制品按NIJ0101.04标准测试M80弹,弹击后凹陷显著减小,同时未产生分层,防弹性能优异。The ballistic resistant article provided by the invention tests the M80 projectile according to the NIJ0101.04 standard, and the depression is significantly reduced after the bombardment, and no delamination occurs, and the ballistic performance is excellent.
附图说明DRAWINGS
图1为本发明实施例中二正交的无纬布的结构示意图;1 is a schematic structural view of a two-orthogonal non-woven fabric according to an embodiment of the present invention;
图2为本发明实施例中四正交的无纬布的结构示意图。2 is a schematic structural view of a four-orthogonal non-woven fabric according to an embodiment of the present invention.
具体实施方式detailed description
下面对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention are clearly and completely described below. It is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
为了进一步理解本申请,下面结合实施例对本申请提供的无纬布及其制造方法和应用进行具体地描述。In order to further understand the present application, the non-woven fabric and its manufacturing method and application provided by the present application will be specifically described below in conjunction with the embodiments.
对比例1Comparative example 1
将市售的超高分子量聚乙烯纤维400D/400F(强度36cN/dtex,拉伸模量1350cN/dtex,牌号为FT133,由北京同益中特种纤维技术开发有限公司生产)从纱架上退绕,退绕的纤维束依次通过集束架集束、分丝叉分丝,展丝设备铺展,展丝辊和展丝方梁的按中轴线平行锯齿交错固定;展丝辊的直径选为80mm的圆柱镀铬钢辊,展丝方梁选为宽80mm的方柱镀铬方柱,得到单取向排列的纤维。The commercially available ultra-high molecular weight polyethylene fiber 400D/400F (strength 36cN/dtex, tensile modulus 1350cN/dtex, grade FT133, produced by Beijing Tongyizhong Special Fiber Technology Development Co., Ltd.) is unwound from the creel The unwound fiber bundle is sequentially passed through the bundling frame bundle, the split wire split wire, the wire laying equipment is spread, the wire rod and the wire square beam are parallel-fixed in parallel with the central axis; the diameter of the wire roller is selected as a cylinder of 80 mm The chrome-plated steel roll and the squared beam are selected as a square column chrome-plated square column with a width of 80 mm to obtain a single-oriented fiber.
然后,铺展好的纤维束通过浸胶槽上胶,对上胶后的丝附上一层10μm厚的未经电晕处理的低密度聚乙烯薄膜(北京鑫明宏塑料有限公司的PE膜),涂胶后的纤维通过热甬道60℃干燥,最后经收卷装置收卷,得到单取向预浸带。其中,所述单取向预浸带的面密度为35g/m 2Then, the spread fiber bundle is glued through the dipping tank, and a 10 μm thick non-corona treated low-density polyethylene film (PE film of Beijing Xinminghong Plastic Co., Ltd.) is attached to the glued wire. The rubberized fibers were dried by hot kneading at 60 ° C, and finally wound up by a winding device to obtain a single-oriented prepreg tape. Wherein, the mono-orientation prepreg has an areal density of 35 g/m 2 .
将上述得到的预浸带按0°/90°二正交复合,得到二正交复合片并剥离掉低密度聚乙烯薄膜;所得的二正交复合片的面密度为70g/m 2The prepreg obtained above was orthogonally compounded at 0°/90° to obtain a bi-orthogonal composite sheet and the low-density polyethylene film was peeled off; the obtained two orthogonal composite sheets had an areal density of 70 g/m 2 .
在本对比例中,上胶采用天然橡胶乳液(Tavorn Rubber Industry(1982)Co.,Ltd.公司,牌号为TVR Laterx),上胶量为10%(在本发明中,上胶量指代的是所施加的粘合胶的重量与所得无纬布的重量之比)。In the present comparative example, a natural rubber emulsion (Tavorn Rubber Industry (1982) Co., Ltd., brand TVR Laterx) was used for the sizing, and the amount of sizing was 10% (in the present invention, the amount of sizing refers to It is the ratio of the weight of the applied adhesive to the weight of the resulting laid fabric.
上述二正交复合片剥离掉低密度聚乙烯薄膜得到无膜预浸料,然后将257层无膜预浸料铺叠成面密度为18kg/m 2的正交叠层,在600吨压机上,在130℃的温度下模压10分钟,保压降温到40℃开模,得到防弹制品。 The above two orthogonal composite sheets were stripped of the low density polyethylene film to obtain a filmless prepreg, and then 257 layers of the filmless prepreg were laid up into an orthogonal stack having an areal density of 18 kg/m 2 at a 600 ton press. On the above, molding was carried out at a temperature of 130 ° C for 10 minutes, and the mold was opened at a pressure of 40 ° C to obtain a ballistic resistant article.
按NIJ0101.04标准测试M80弹,结果表明:凹陷为50mm,分层严重。The M80 bomb was tested according to the NIJ0101.04 standard. The results showed that the depression was 50 mm and the delamination was severe.
对比例2Comparative example 2
按照对比例1,用水性聚氨酯乳液(U53,bayer)替代天然橡胶乳液。In accordance with Comparative Example 1, an aqueous polyurethane emulsion (U53, bayer) was substituted for the natural rubber emulsion.
将由257层含低密度聚乙烯薄膜的上述二正交复合片获得的面密度为18kg/m 2的正交叠层,在600吨压机上,在130℃的温度下模压10分钟,保压降温到40℃开模,得到防弹制品。 An orthogonal stack having an areal density of 18 kg/m 2 obtained from 257 layers of the above-mentioned two orthogonal composite sheets containing a low-density polyethylene film was molded on a 600-ton press at a temperature of 130 ° C for 10 minutes to maintain pressure. The mold was cooled down to 40 ° C to obtain a bulletproof product.
按NIJ0101.04标准测试M80弹,结果表明:凹陷为42mm,基本不分层。The M80 projectile was tested according to the NIJ0101.04 standard. The results show that the depression is 42 mm and there is no delamination.
实施例1Example 1
将市售的超高分子量聚乙烯纤维400D/400F(强度36cN/dtex,拉伸模量1350cN/dtex,牌号为FT133,由北京同益中特种纤维技术开发有限公司生产)从纱架上退绕,退绕的纤维束依次通过集束架集束、分丝叉分丝,展丝设备铺展,展丝辊和展丝方梁的按中轴线平行锯齿交错固定;展丝辊的直径选为80mm的圆柱镀铬钢辊,展丝方梁选为宽80mm的方柱镀铬方柱,得到单取向排列的纤维。The commercially available ultra-high molecular weight polyethylene fiber 400D/400F (strength 36cN/dtex, tensile modulus 1350cN/dtex, grade FT133, produced by Beijing Tongyizhong Special Fiber Technology Development Co., Ltd.) is unwound from the creel The unwound fiber bundle is sequentially passed through the bundling frame bundle, the split wire split wire, the wire laying equipment is spread, the wire rod and the wire square beam are parallel-fixed in parallel with the central axis; the diameter of the wire roller is selected as a cylinder of 80 mm The chrome-plated steel roll and the squared beam are selected as a square column chrome-plated square column with a width of 80 mm to obtain a single-oriented fiber.
然后,铺展好的纤维束通过浸胶槽上胶,对上胶后的丝附上一层4μm厚的经2kV电晕处理的低密度聚乙烯薄膜(北京鑫明宏塑料有限公司的DYPE膜),涂胶后的纤维通过热甬道60℃干燥,最后经收卷装置收卷,得到单取向预浸带。其中,所述单取向预浸带的面密度为35g/m 2Then, the spread fiber bundle is glued through the dipping tank, and a 4 μm thick 2kV corona treated low-density polyethylene film (DYPE film of Beijing Xinminghong Plastic Co., Ltd.) is attached to the glued wire. The rubberized fibers were dried by hot kneading at 60 ° C, and finally wound up by a winding device to obtain a single-oriented prepreg tape. Wherein, the mono-orientation prepreg has an areal density of 35 g/m 2 .
将上述得到的预浸带按0°/90°二正交复合,得到二正交复合片;二正交复合片的面密度为70g/m 2The prepreg obtained above was orthogonally compounded at 0°/90° to obtain a two-orthogonal composite sheet; the surface density of the two orthogonal composite sheets was 70 g/m 2 .
在本实施例中,上胶采用天然橡胶乳液(Tavorn Rubber Industry(1982)Co.,Ltd.,牌号为TVR Laterx),上胶量为10%(在本发明中,上胶量指代的是所施加的粘合胶的重量与所得无纬布的重量之比)。In the present embodiment, the sizing is a natural rubber emulsion (Tavorn Rubber Industry (1982) Co., Ltd., brand TVR Laterx), and the amount of sizing is 10% (in the present invention, the amount of sizing refers to The ratio of the weight of the applied adhesive to the weight of the resulting laid fabric.
将由243层上述二正交复合片获得面密度为17kg/m 2的正交叠层,在600吨压机上,在130℃的温度下模压10分钟,保压降温到40℃开模,得到防弹制品。 An orthogonal stack having an areal density of 17 kg/m 2 was obtained from 243 layers of the above-mentioned two orthogonal composite sheets, and molded on a 600-ton press at a temperature of 130 ° C for 10 minutes, and the pressure was lowered to 40 ° C to open the mold. Bulletproof products.
按NIJ0101.04标准测试M80弹,结果表明:凹陷为35mm,满足标准要求,并且未产生分层。The M80 projectile was tested according to the NIJ0101.04 standard. The results showed that the depression was 35 mm, which met the standard requirements and did not cause delamination.
由此可见,在根据本发明的制造方法制得的无纬布中,由于在其中引入低密度聚乙烯薄膜,并且结合高强度的纤维以及在制造方法中引入的橡胶,能够使得弹击后凹陷显著减小同时避免产生分层。Thus, it can be seen that in the weft-free fabric produced by the manufacturing method according to the present invention, since the low-density polyethylene film is introduced therein, and the high-strength fiber and the rubber introduced in the manufacturing method are combined, it is possible to cause the depression after the bombardment. Significantly reduce while avoiding stratification.
实施例2Example 2
将市售的芳纶纤维1600D/1000F(强度23.5cN/dtex,拉伸模量957cN/dtex,Teijin的Twaron 2000)从纱架上退绕,退绕的纤维束依次通过集束架集束、分丝叉分丝,展丝设备铺展,展丝辊和展丝方梁的按中轴线平行锯齿交错固定;展丝辊的直径选为80mm的圆柱镀铬钢辊,展丝方梁选为宽80mm的方柱镀铬方柱,得到单取向排列的纤维。The commercially available aramid fiber 1600D/1000F (strength 23.5cN/dtex, tensile modulus 957cN/dtex, Teijin Twaron 2000) is unwound from the creel, and the unwound fiber bundle is sequentially bundled and divided by the cluster frame. For the split wire, the spreading equipment, the wire rod and the square beam of the wire are parallel-fixed by the parallel axes of the central axis; the diameter of the wire roller is selected as a cylindrical chrome-plated steel roller of 80 mm, and the square beam of the wire is selected as a square with a width of 80 mm. The column is chrome-plated square columns to obtain fibers in a single orientation.
然后,铺展好的纤维束通过浸胶槽上胶,对上胶后的丝附上一层4μm厚的经2kV电晕处理的低密度聚乙烯薄膜(北京鑫明宏塑料有限公司的DYPE膜),涂胶后的纤维通过热甬道60℃干燥,最后经收卷装置收卷,得到单取向预浸带。其中,所述单取向预浸带的面密度为52g/m 2Then, the spread fiber bundle is glued through the dipping tank, and a 4 μm thick 2kV corona treated low-density polyethylene film (DYPE film of Beijing Xinminghong Plastic Co., Ltd.) is attached to the glued wire. The rubberized fibers were dried by hot kneading at 60 ° C, and finally wound up by a winding device to obtain a single-oriented prepreg tape. Wherein, the surface density of the single-oriented prepreg tape is 52 g/m 2 .
将上述得到的预浸带按0°/90°二正交复合,得到二正交复合片;二正交复合片的面密度为104g/m 2The prepreg obtained above was orthogonally compounded at 0°/90° to obtain a bi-orthogonal composite sheet; the areal density of the two orthogonal composite sheets was 104 g/m 2 .
在本实施例中,上胶采用天然橡胶乳液(Tavorn Rubber Industry(1982)Co.,Ltd.,牌号为TVR Laterx),上胶量为15%。In the present embodiment, a natural rubber emulsion (Tavorn Rubber Industry (1982) Co., Ltd., brand TVR Laterx) was used for the sizing, and the amount of sizing was 15%.
将由192层二正交复合片获得面密度为20kg/m 2的正交叠层,在600吨压机上,在130℃的温度下模压10分钟,保压降温到40℃开模,得到防弹制品。 An orthogonal stack having an areal density of 20 kg/m 2 was obtained from a 192-layer two-orthogonal composite sheet, and molded on a 600-ton press at a temperature of 130 ° C for 10 minutes, and the pressure was lowered to 40 ° C to open the mold to obtain a bulletproof product.
按NIJ0101.04标准测试M80弹,结果表明:凹陷为38mm,满足标准要求,并未产生分层。The M80 bomb was tested according to the NIJ0101.04 standard. The results showed that the depression was 38 mm, which met the standard requirements and did not cause delamination.
由此可见,在根据本发明的制造方法制得的无纬布中,由于在其中引入低密度聚乙烯薄膜,并且结合高强度的纤维以及在制造方法中引入的橡胶,能够使得弹击后凹陷显著减小同时避免产生分层。Thus, it can be seen that in the weft-free fabric produced by the manufacturing method according to the present invention, since the low-density polyethylene film is introduced therein, and the high-strength fiber and the rubber introduced in the manufacturing method are combined, it is possible to cause the depression after the bombardment. Significantly reduce while avoiding stratification.
实施例3Example 3
将市售的PBO纤维1000D/650F(强度37cN/dtex,拉伸模量1150cN/dtex,Toyobo的zylon)从纱架上退绕,退绕的纤维束依次通过集束架集束、分丝叉分丝,展丝设备铺展,展丝辊和展丝方梁的按中轴线平行锯齿交错固定;展丝辊的直径选为80mm的圆柱镀铬钢辊,展丝方梁选为宽80mm的方柱镀铬方柱,得到单取向排列的纤维。The commercially available PBO fiber 1000D/650F (strength 37cN/dtex, tensile modulus 1150cN/dtex, Toyobo zylon) is unwound from the creel, and the unwound fiber bundle is sequentially passed through the cluster bundling and splitting fork. The exhibition of wire exhibition equipment, the wire roller and the square beam of the wire are parallel-fixed by the parallel axes of the central axis; the diameter of the wire roller is selected as a cylindrical chrome-plated steel roller of 80 mm, and the square beam of the wire is selected as a square column chrome-plated square with a width of 80 mm. Columns yield fibers in a single orientation.
然后,铺展好的纤维束通过浸胶槽上胶,对上胶后的丝附上一层4μm厚的经2kV电晕处理的低密度聚乙烯薄膜(北京鑫明宏塑料有限公司的DYPE 膜),涂胶后的纤维通过热甬道60℃干燥,最后经收卷装置收卷,得到单取向预浸带。其中,所述单取向预浸带的面密度为56g/m 2Then, the spread fiber bundle is glued through the dipping tank, and a 4 μm thick 2kV corona treated low density polyethylene film (DYPE film of Beijing Xinminghong Plastic Co., Ltd.) is attached to the glued wire. The rubberized fibers were dried by hot kneading at 60 ° C, and finally wound up by a winding device to obtain a single-oriented prepreg tape. Wherein, the mono-orientation prepreg has an areal density of 56 g/m 2 .
将上述得到的预浸带按0°/90°二正交复合,得到二正交复合片。二正交复合片的面密度为112g/m 2The prepreg obtained above was orthogonally compounded at 0°/90° to obtain a bi-orthogonal composite sheet. The surface density of the two orthogonal composite sheets was 112 g/m 2 .
在本实施例中,上胶采用天然橡胶乳液(Tavorn Rubber Industry(1982)Co.,Ltd.,牌号为TVR Laterx),上胶量为15%。In the present embodiment, a natural rubber emulsion (Tavorn Rubber Industry (1982) Co., Ltd., brand TVR Laterx) was used for the sizing, and the amount of sizing was 15%.
将由134层二正交复合片获得面密度为15kg/m 2的正交叠层,在600吨压机上,在130℃的温度下模压10分钟,保压降温到40℃开模,得到防弹制品。 An orthogonal stack having an areal density of 15 kg/m 2 was obtained from 134 layers of two orthogonal composite sheets, molded on a 600-ton press at a temperature of 130 ° C for 10 minutes, and the pressure was lowered to 40 ° C to open the mold to obtain a bulletproof product.
按NIJ0101.04标准测试M80弹,结果表明:凹陷为32mm,满足标准要求,并未产生分层。The M80 bomb was tested according to the NIJ0101.04 standard. The results showed that the depression was 32 mm, which met the standard requirements and did not cause delamination.
由此可见,在根据本发明的制造方法制得的无纬布中,由于在其中引入低密度聚乙烯薄膜,并且结合高强度的纤维以及在制造方法中引入的橡胶,能够使得弹击后凹陷显著减小同时避免产生分层。Thus, it can be seen that in the weft-free fabric produced by the manufacturing method according to the present invention, since the low-density polyethylene film is introduced therein, and the high-strength fiber and the rubber introduced in the manufacturing method are combined, it is possible to cause the depression after the bombardment. Significantly reduce while avoiding stratification.
实施例4Example 4
将市售的PBO纤维1000D/650F(强度37cN/dtex,拉伸模量1150cN/dtex,Toyobo的zylon)从纱架上退绕,退绕的纤维束依次通过集束架集束、分丝叉分丝,展丝设备铺展,展丝辊和展丝方梁的按中轴线平行锯齿交错固定;展丝辊的直径选为80mm的圆柱镀铬钢辊,展丝方梁选为宽80mm的方柱镀铬方柱,得到单取向排列的纤维。The commercially available PBO fiber 1000D/650F (strength 37cN/dtex, tensile modulus 1150cN/dtex, Toyobo zylon) is unwound from the creel, and the unwound fiber bundle is sequentially passed through the cluster bundling and splitting fork. The exhibition of wire exhibition equipment, the wire roller and the square beam of the wire are parallel-fixed by the parallel axes of the central axis; the diameter of the wire roller is selected as a cylindrical chrome-plated steel roller of 80 mm, and the square beam of the wire is selected as a square column chrome-plated square with a width of 80 mm. Columns yield fibers in a single orientation.
然后,铺展好的纤维束通过浸胶槽上胶,在上胶后的丝两侧分别附上一层4μm厚的经2kV电晕处理的低密度聚乙烯薄膜(北京鑫明宏塑料有限公司的DYPE膜),涂胶后的纤维通过热甬道60℃干燥,最后经收卷装置收卷,得到单取向预浸带。其中,所述单取向预浸带的面密度为62g/m 2Then, the spread fiber bundle is glued through the dipping tank, and a 4 μm thick low-density polyethylene film treated with 2 kV corona is attached to both sides of the glued silk (DYPE of Beijing Xinminghong Plastic Co., Ltd.) Membrane), the glued fiber was dried by a hot tunnel at 60 ° C, and finally wound up by a winding device to obtain a single-oriented prepreg tape. Wherein, the surface density of the single-oriented prepreg tape is 62 g/m 2 .
将上述得到的预浸带按0°/90°二正交复合,得到二正交复合片;二正交复合片的面密度为124g/m 2The prepreg obtained above was orthogonally compounded at 0°/90° to obtain a two-orthogonal composite sheet; the areal density of the two orthogonal composite sheets was 124 g/m 2 .
在本实施例中,上胶采用天然橡胶乳液(Tavorn Rubber Industry(1982)Co.,Ltd.,牌号为TVR Laterx),上胶量为15%。In the present embodiment, a natural rubber emulsion (Tavorn Rubber Industry (1982) Co., Ltd., brand TVR Laterx) was used for the sizing, and the amount of sizing was 15%.
将由121层二正交复合片获得面密度为15.0kg/m 2的正交叠层,在600吨压机上,在130℃的温度下模压10分钟,保压降温到40℃开模,得到防弹制 品。 An orthogonal stack having an areal density of 15.0 kg/m 2 was obtained from a 121-layer two-orthogonal composite sheet, and molded on a 600-ton press at a temperature of 130 ° C for 10 minutes, and the pressure was lowered to 40 ° C to open the mold. Bulletproof products.
按NIJ0101.04标准测试M80弹,结果表明:凹陷为30mm,满足标准要求,并且未产生分层。The M80 bomb was tested according to the NIJ0101.04 standard. The results showed that the depression was 30 mm, which met the standard requirements and did not cause delamination.
实施例5Example 5
按照实施例1,不同之处是用6μm的经电晕处理的PE膜,制备得到防弹制品。According to Example 1, the difference was that a 6 μm corona-treated PE film was used to prepare a ballistic resistant article.
按NIJ0101.04标准测试M80弹,结果表明:凹陷为40mm,满足标准要求,并且未产生分层。The M80 projectile was tested according to the NIJ0101.04 standard. The results showed that the depression was 40 mm, which met the standard requirements and did not cause delamination.
实施例6Example 6
按照实施例1,不同之处是天然乳胶的上胶量为20%,制备得到防弹制品。According to Example 1, the difference was that the amount of sizing of the natural latex was 20%, and a ballistic resistant article was prepared.
按NIJ0101.04标准测试M80弹,结果表明:凹陷为44mm,满足标准要求,并且未产生分层。The M80 projectile was tested according to the NIJ0101.04 standard. The results showed that the depression was 44 mm, which met the standard requirements and did not cause delamination.
实施例7Example 7
按照实施例1,不同之处,将上述得到的预浸带按0°/90°/0°/90°二正交复合,得到二正交复合片;二正交复合片的面密度为140g/m 2According to the first embodiment, the prepreg obtained above is orthogonally compounded at 0°/90°/0°/90° to obtain a two-orthogonal composite sheet; the areal density of the two orthogonal composite sheets is 140g. /m 2 .
按NIJ0101.04标准测试M80弹,结果表明:凹陷为33mm,满足标准要求,并且未产生分层。The M80 bomb was tested according to the NIJ0101.04 standard. The results showed that the depression was 33 mm, which met the standard requirements and did not cause delamination.
由此可见,在根据本发明的制造方法制得的无纬布中,由于在其中引入低密度聚乙烯薄膜,并且结合高强度的纤维以及在制造方法中引入的橡胶,能够使得弹击后凹陷显著减小同时避免产生分层。Thus, it can be seen that in the weft-free fabric produced by the manufacturing method according to the present invention, since the low-density polyethylene film is introduced therein, and the high-strength fiber and the rubber introduced in the manufacturing method are combined, it is possible to cause the depression after the bombardment. Significantly reduce while avoiding stratification.
申请人指出,尽管以上针对本公开的具体实施方案进行了描述,然而,对本领域技术人员明显的是,在本领域技术人员充分了解了本发明之后完全可以理解,以上给出的内容是示例性和说明性的,其并不限制本公开的范围,本领域技术人员可以在不脱离本发明的精神或范围的情况下,对本公开做出各种修改方案和变化方案。因此,本发明旨在覆盖所附权利要求及其等同方案的范围内的针对本公开的所有的修改方案和变化方案。The Applicant indicates that while the above is a description of specific embodiments of the present disclosure, it will be apparent to those skilled in the art that The present invention is not limited to the scope of the present disclosure, and various modifications and changes can be made to the present disclosure without departing from the spirit and scope of the invention. Accordingly, the invention is intended to cover all modifications and variations of the present invention within the scope of the appended claims.

Claims (10)

  1. 一种无纬布,由两层以上单取向片正交复合制成,其特征在于,每个所述单取向片包括:A non-woven fabric made by orthogonally combining two or more single-oriented sheets, wherein each of the single-oriented sheets comprises:
    高强度纤维层;所述高强度纤维层由单取向排列的高强度纤维经橡胶粘合胶上胶制成;a high-strength fiber layer; the high-strength fiber layer is made of a single-stranded high-strength fiber through a rubber adhesive;
    复合在高强度纤维层至少一侧的聚乙烯薄膜层;所述聚乙烯薄膜层为经过电晕处理或等离子体处理的聚乙烯薄膜;a polyethylene film layer laminated on at least one side of the high strength fiber layer; the polyethylene film layer being a corona treated or plasma treated polyethylene film;
    相邻两个单取向片之间至少有一层所述聚乙烯薄膜层。There is at least one layer of the polyethylene film layer between two adjacent single-oriented sheets.
  2. 根据权利要求1所述的无纬布,其特征在于,所述高强度纤维的拉伸强度为20cN/dtex以上。The non-woven fabric according to claim 1, wherein the high-strength fiber has a tensile strength of 20 cN/dtex or more.
  3. 根据权利要求1所述的无纬布,其特征在于,所述高强度纤维选自芳纶纤维、UHMWPE纤维或PBO纤维。The non-woven fabric according to claim 1, wherein the high-strength fiber is selected from the group consisting of aramid fibers, UHMWPE fibers, and PBO fibers.
  4. 根据权利要求1所述的无纬布,其特征在于,所述无纬布中橡胶粘合胶的重量百分比在20%以下。The non-woven fabric according to claim 1, wherein the weight percentage of the rubber adhesive in the weft-free cloth is 20% or less.
  5. 根据权利要求1所述的无纬布,其特征在于,所述聚乙烯薄膜选自低密度聚乙烯薄膜。The nonwoven fabric according to claim 1, wherein the polyethylene film is selected from the group consisting of low density polyethylene films.
  6. 根据权利要求1所述的无纬布,其特征在于,所述聚乙烯薄膜的厚度在10μm以下。The non-woven fabric according to claim 1, wherein the polyethylene film has a thickness of 10 μm or less.
  7. 一种无纬布的制造方法,包括以下步骤:A method for manufacturing a non-woven fabric, comprising the steps of:
    将高强度纤维依次进行退绕、集束、分丝和展丝,得到单取向排列的高强度纤维,然后采用橡胶粘合胶进行上胶,得到高强度纤维层;The high-strength fibers are sequentially unwound, bundled, separated, and stretched to obtain high-strength fibers in a single orientation, and then sizing with a rubber adhesive to obtain a high-strength fiber layer;
    在所述高强度纤维层至少一面上,复合经过电晕处理或等离子体处理的聚乙烯薄膜,干燥后,得到带薄膜的单取向片;Forming a corona-treated or plasma-treated polyethylene film on at least one side of the high-strength fiber layer, and drying to obtain a film-oriented single-oriented sheet;
    将两层以上所述单取向片正交复合,得到无纬布;复合时,相邻两个单取向片之间至少有一层所述聚乙烯薄膜。Two or more of the single oriented sheets are orthogonally compounded to obtain a non-woven fabric; and when laminated, at least one layer of the polyethylene film is disposed between two adjacent single-oriented sheets.
  8. 一种防弹制品,由若干正交复合片正交叠放后经模压制得,其特征在于,所述正交复合片为权利要求1~6任一项所述的无纬布或权利要求7所述的制造方法制得的无纬布。A ballistic resistant article obtained by orthogonally stacking a plurality of orthogonal composite sheets, wherein the orthogonal composite sheet is the non-woven fabric according to any one of claims 1 to 6 or claim 7 The laid fabric produced by the manufacturing method described.
  9. 根据权利要求8所述的防弹制品,其特征在于,所述模压过程中,压强至少20MPa,温度至少130℃,保压时间至少10分钟。The ballistic resistant article according to claim 8, wherein the molding process has a pressure of at least 20 MPa, a temperature of at least 130 ° C, and a dwell time of at least 10 minutes.
  10. 根据权利要求8所述的防弹制品,其特征在于,由若干二正交复合片正交叠放后经模压制得,所述若干二正交复合片的层数在100层以上。The ballistic resistant article according to claim 8, wherein the number of layers of the plurality of two orthogonal composite sheets is more than 100 layers, which are obtained by orthogonally stacking a plurality of two orthogonal composite sheets.
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CN111688324B (en) * 2020-05-29 2022-12-06 江苏坤泰机械有限公司 Continuous production process and special production equipment for aramid fiber non-woven cloth
CN112848569B (en) * 2021-01-27 2023-04-18 上海化工研究院有限公司 Polyethylene fiber composite cloth with high protective performance and preparation and application thereof
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CN116007440A (en) * 2023-03-24 2023-04-25 河北天科瑞格新材料科技有限公司 Bulletproof and stab-resistant material, and preparation method and application thereof

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