WO2018211863A1 - Injection device of injection molding machine for foam molding - Google Patents
Injection device of injection molding machine for foam molding Download PDFInfo
- Publication number
- WO2018211863A1 WO2018211863A1 PCT/JP2018/015048 JP2018015048W WO2018211863A1 WO 2018211863 A1 WO2018211863 A1 WO 2018211863A1 JP 2018015048 W JP2018015048 W JP 2018015048W WO 2018211863 A1 WO2018211863 A1 WO 2018211863A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- foaming agent
- heating cylinder
- injection
- cylinder head
- physical foaming
- Prior art date
Links
- 238000002347 injection Methods 0.000 title claims abstract description 48
- 239000007924 injection Substances 0.000 title claims abstract description 48
- 238000010097 foam moulding Methods 0.000 title claims description 24
- 238000001746 injection moulding Methods 0.000 title claims description 23
- 239000004088 foaming agent Substances 0.000 claims abstract description 115
- 239000011347 resin Substances 0.000 claims abstract description 84
- 229920005989 resin Polymers 0.000 claims abstract description 84
- 238000010438 heat treatment Methods 0.000 claims abstract description 73
- 230000007246 mechanism Effects 0.000 claims description 20
- 239000011148 porous material Substances 0.000 claims description 10
- 239000006260 foam Substances 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 abstract description 11
- 239000007769 metal material Substances 0.000 abstract description 8
- 239000002184 metal Substances 0.000 description 14
- 239000000843 powder Substances 0.000 description 11
- 239000004604 Blowing Agent Substances 0.000 description 7
- 239000013590 bulk material Substances 0.000 description 7
- 238000009792 diffusion process Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000005303 weighing Methods 0.000 description 7
- 239000012530 fluid Substances 0.000 description 6
- 239000002994 raw material Substances 0.000 description 6
- 230000003014 reinforcing effect Effects 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000088 plastic resin Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/36—Feeding the material to be shaped
- B29C44/38—Feeding the material to be shaped into a closed space, i.e. to make articles of definite length
- B29C44/42—Feeding the material to be shaped into a closed space, i.e. to make articles of definite length using pressure difference, e.g. by injection or by vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/18—Feeding the material into the injection moulding apparatus, i.e. feeding the non-plastified material into the injection unit
Definitions
- the present invention relates to an injection apparatus of an injection molding machine for foam molding, and more particularly to a mechanism for supplying a physical foaming agent to a heating cylinder head.
- the applicant of the present application firstly, as an injection device of an injection molding machine for foam molding using CO 2 gas, N 2 gas or the like in a supercritical state as a foaming agent, at least partly has a porous material in the heating cylinder head.
- a sleeve formed with a center hole that constitutes a part of the resin passage is incorporated in a portion formed with the porous material, and foamed between the outer peripheral surface of the sleeve and the inner peripheral surface of the heating cylinder head.
- the thing which formed the introduction space of an agent was proposed (for example, refer patent document 1).
- a supercritical fluid used as a foaming agent is referred to as a “physical foaming agent”.
- a physical foaming agent supply nozzle is attached to the heating cylinder head, and the physical foaming agent supplied from the nozzle is placed between the outer peripheral surface of the sleeve and the inner peripheral surface of the heating cylinder head.
- introduction space the physical foaming agent injected into the introduction space has a fine portion of the sleeve formed of the porous material. It is supplied to the center hole and the resin passage through the open holes.
- the injection molding machine for foam molding is required to further shorten the shot cycle.
- it is necessary to further increase the diffusion rate of the physical foaming agent into the plasticized resin.
- the present invention was made to solve such problems of the prior art, and the purpose thereof is to rapidly diffuse the physical foaming agent into the plasticized resin stored in the heating cylinder head,
- An object of the present invention is to provide an injection apparatus for an injection molding machine for foam molding with high productivity of foam molded products.
- the present invention provides a screw having a check ring mechanism for preventing backflow on the tip side, a heating cylinder in which the screw is rotatable and can be moved forward and backward, and a tip portion of the heating cylinder
- a heating cylinder head provided on the heating cylinder head, an injection nozzle connected to a tip of the heating cylinder head, a blowing agent supply nozzle for supplying a physical foaming agent attached to the heating cylinder head, and at least partly porous
- a sleeve formed with a material and having a center hole having a resin passage in the center, and a plasticized resin stored in a metered resin reservoir from the tip of the screw to the tip of the injection nozzle;
- Injection of a foam molding injection molding machine for molding a desired foam molding by injection filling a mixture of the physical foaming agent supplied from the foaming agent supply nozzle into a cavity of a mold
- the sleeve is accommodated in the heating cylinder head, and at least a part thereof is formed of
- the sleeve having the center hole formed at least in part with the porous material and having the resin passage at the center is accommodated in the heating cylinder head, the physical foaming injected from the foaming agent supply nozzle The agent spreads in the surface direction of the sleeve through the fine holes of the sleeve and is uniformly ejected from the entire circumference of the center hole to the plasticized resin stored in the metering resin reservoir.
- the needle having at least a part formed of a porous material and provided with a physical foaming agent introduction space in the center is accommodated in the center hole, the physical sprayed from the foaming agent supply nozzle The foaming agent first enters the introduction space and spreads in the length direction of the needle. Furthermore, the physical foaming agent supplied in the introduction space spreads in the surface direction of the needle through the fine pores of the needle. The resin is uniformly ejected from the entire circumference of the center hole into the plasticized resin stored in the weighing resin reservoir.
- the plasticizing resin stored in the weighing resin reservoir is uniformly ejected from both the outer circumferential direction and the inner circumferential direction of the center hole, the weighing is performed only from the outer circumferential direction of the center hole.
- the contact area between the plasticized resin and the physical foaming agent can be increased. Therefore, the physical foaming agent can be diffused quickly and uniformly into the plasticized resin, and the productivity of the foam molded product having the required quality can be increased.
- the present invention is the foam molding injection molding machine having the above-described configuration, wherein the needle is held by a torpedo accommodated in the heating cylinder head and disposed at a center portion of the center hole, and the torpedo is It has a resin circulation hole communicating with the hole, and a physical foaming agent introduction hole communicating with the introduction space.
- the needle since the needle is held using the torpedo accommodated in the resin passage, the needle can be stably held in the center hole. Further, according to the above configuration, since the needle is disposed at the center of the center hole formed in the sleeve, the physical foaming agent can be diffused more uniformly into the plasticized resin.
- the present invention is characterized in that in the foam molding injection molding machine having the above-described configuration, the needle is formed as a separate body independent of the torpedo and screwed to the torpedo.
- the needle made of the porous material and the torpedo made of the bulk material are formed as separate separate bodies, for example, a portion corresponding to the needle and a portion corresponding to the torpedo are integrally formed by laser processing or the like. Compared to the case, each part can be easily manufactured, and the total manufacturing cost can be reduced. Further, when the needle or torpedo is damaged, only necessary members need to be replaced. Furthermore, according to the said structure, since a needle is screwed to a torpedo, the assembly operation
- the present invention is characterized in that, in the foam molding injection molding machine configured as described above, a space for introducing a physical foaming agent supplied from the foaming agent supply nozzle is formed between the heating cylinder head and the sleeve. To do.
- the physical foaming agent supplied from the foaming agent supply nozzle is spread in the length direction of the heating cylinder head, and then Through the fine holes of the sleeve, the resin is uniformly ejected from the entire circumference of the center hole to the plasticized resin stored in the metering resin reservoir. Therefore, the physical foaming agent can be diffused more rapidly and uniformly into the plasticized resin than when the physical foaming agent introduction space is not formed between the heating cylinder head and the sleeve.
- the foaming agent supply nozzle may supply a physical foaming agent into the introduction space formed between the heating cylinder head and the sleeve. And a second foaming agent supply nozzle for supplying a physical foaming agent into the introduction space provided at the center of the needle.
- the injection molding machine for foam molding since the injection molding machine for foam molding has two foaming agent supply nozzles, a predetermined amount of physical foaming agent can be plasticized in a shorter time than when only one foaming agent supply nozzle is provided. It can be introduced into the resin.
- the present invention can supply a physical foaming agent into the plasticized resin stored in the center hole from both the outside and the inside of the center hole constituting a part of the resin passage, the physical foaming agent for the plasticized resin Can be accelerated, and the diffusion of the physical foaming agent into the plasticized resin can be made uniform. Therefore, according to the present invention, a foam-molded product having a required quality can be manufactured with high efficiency.
- FIG. 6 is a cross-sectional view taken along line AA in FIG. 5.
- the foam molding injection molding machine 1 in this example supplies a mold opening / closing / clamping unit 3 and an injection device 4 which are disposed opposite to each other on a frame 2, and supplies a physical foaming agent to the injection device 4. And a physical foaming agent supply device 5.
- the mold opening / closing / clamping unit 3 is arranged between the tail stock 11 and the fixed die plate 12 which are arranged on the frame 2 so as to face each other at a predetermined interval, and between the tail stock 11 and the fixed die plate 12.
- 2 is provided with a movable die plate 13 movably mounted on 2 and a toggle link mechanism 14 having both ends connected to the tailstock 11 and the movable die plate 13.
- the movable die plate 13 moves on the frame 2 while being guided by a tie bar 15 having both ends connected to the tail stock 11 and the fixed die plate 12.
- a stationary die 16 is mounted on the fixed die plate 12, and a movable die 17 is mounted on the movable die plate 13.
- the tail stock 11 is mounted with an electric servomotor 18 for mold opening / closing and clamping, and a nut body 19a of a ball screw mechanism 19 is rotatably attached.
- a screw shaft 19b of the ball screw mechanism 19 is screwed to the nut body 19a, and the tip of the screw shaft 19b is connected to the cross head 14a of the toggle link mechanism 14.
- the main shaft of the mold opening / closing / clamping electric servomotor 18 is connected to a nut body 19a of a ball screw mechanism 19 through an appropriate rotation transmission mechanism such as a timing belt.
- a mold thickness adjusting motor 20 is mounted on the tailstock 11, and a mold thickness adjusting nut 21 screwed into a screw portion (not shown) formed at an end of the tie bar 15 is rotatable.
- the main shaft of the mold thickness adjusting motor 20 is connected to the gear portion 21a of the mold thickness adjusting nut 21 through an appropriate rotation transmission mechanism. Therefore, when the mold thickness adjusting motor 20 is rotated forward or reverse with the tail stock 11 being fixed to the frame 2, the mold thickness adjusting nut 21 is moved in the length direction of the tie bar 15, and the tail stock is fixed to the frame 2. 11 setting positions are adjusted. Thereby, the mold thickness adjustment after exchanging the fixed mold 16 and / or the movable mold 17 can be performed.
- the injection device 4 includes a heating cylinder 31, a heating cylinder head 32 attached to the tip of the heating cylinder 31, and an injection nozzle 33 attached to the tip of the heating cylinder head 32.
- a screw 34 is housed inside the heating cylinder 31 so as to be rotatable and movable forward and backward.
- a band heater 35 is wound around the outer periphery of the heating cylinder 31.
- the heating cylinder 31 is attached to a hopper block 36, and the hopper block 36 is provided with a screw driving portion 37 that is a driving source of the screw 34 and a hopper 38 that stores a raw material resin.
- the heating cylinder 31 is supplied with the raw material resin stored in the hopper 38 inside the hopper block 36.
- the hopper block 36 is driven forward and backward to a nozzle touch position or a nozzle back position by a nozzle touch / back motor 39 provided on the frame 2.
- the heating cylinder 31 cooperates with the screw 34 to draw, plasticize, measure and inject the raw material resin stored in the hopper 38. That is, when the screw 34 is rotationally driven by the screw driving unit 37, the raw material resin stored in the hopper 38 is sequentially drawn into the heating cylinder 31 by the screw feeding action of the screw 34. The raw material resin drawn into the heating cylinder 31 is plasticized by frictional heat and shearing heat generated with the rotation of the screw 34 and electric heat provided by the band heater 35. The plasticized resin is sequentially transferred to the front end side of the heating cylinder 31 by the screw feeding action of the screw 34, and the amount of resin necessary for one injection is measured.
- the screw 34 includes a screw main body 41 having a screw groove 41 a formed on the outer peripheral surface, and a screw-shaped screw head 42 attached to the tip of the screw main body 41.
- a check ring mechanism 43 for preventing backflow is disposed between the screw body 41 and the screw head 42.
- the check ring mechanism 43 includes a check sheet 44 fixed to the screw main body 41 and a check ring 45 loosely fitted to the screw main body 41 so as to be able to move forward and backward and to be rotatable.
- the check ring 45 In the plasticizing process of the raw material resin, the check ring 45 is moved away from the check sheet 44 by the pressure of the plastic resin transferred from the screw body 41 side to the screw head 42 side, and the check ring mechanism 43 is automatically Automatically switched to the conductive state. Therefore, the plasticizing resin transferred from the screw main body 41 side passes through a gap (not shown) provided between the screw main body 41 and the check ring 45 and is transferred to the distal end side of the screw head 42.
- a predetermined amount of plasticized resin is stored on the tip side of the screw head 42, the check ring 45 is brought into close contact with the check sheet 44 by the pressure, and the check ring mechanism 43 is automatically switched to a non-conductive state. Accordingly, the backflow of the plasticized resin at the time of metering and injection of the plasticized resin is prevented.
- the screw 34 according to the embodiment includes the check ring mechanism 43, the backflow of the physical foaming agent supplied to the heating cylinder head 32 can be prevented.
- a mechanism for supplying a physical foaming agent to the heating cylinder head 32 will be described.
- the heating cylinder head 32 is formed in a cylindrical shape as shown in FIG. 2, and first and second nozzle mounting holes 52 and 53 are formed on the outer peripheral surface.
- the first and second nozzle mounting holes 52 and 53 also function as physical foaming agent introduction holes.
- the physical foaming agent supplied from the physical foaming agent supply device 5 through the first nozzle mounting hole 52 is placed in the weighing resin reservoir 54 from the check ring 45 to the tip of the injection nozzle 33.
- the sleeve 61 that supplies the plasticized resin dispersedly and the physical foaming agent supplied from the physical foaming agent supply device 5 through the second nozzle mounting hole 53 are stored in the metered resin reservoir 54.
- the needle 62 dispersed and supplied to the fluorinated resin and the torpedo 63 for holding the needle 62 are accommodated.
- the sleeve 61 includes a cylindrical portion 61 a and flange portions 61 b and 61 c formed at both ends thereof, and passes through from the end surface of the flange portion 61 b to the end surface of the flange portion 61 c. 61d is established.
- the outer diameter of the flange portion 61b is formed larger than the outer diameter of the flange portion 61c, but the gist of the present invention is not limited to this. In other words, the outer diameters of the flange portions 61b and 61c only need to be formed in the heating cylinder head 32 so that the sleeve 61 can be stably held.
- the sleeve 61 is accommodated in the heating cylinder head 32 so that the center in the length direction of the cylindrical portion 61 a substantially coincides with the central axis of the first nozzle mounting hole 52 formed in the heating cylinder head 32.
- the sleeve 61 of this example is composed of the small-diameter cylindrical portion 61a and the large-diameter flange portions 61b and 61c formed at both ends thereof.
- a ring-shaped physical foaming agent introduction space 61 f communicating with the first nozzle mounting hole 52 is formed.
- the physical foaming agent introduction space 61f has a function of spreading the physical foaming agent supplied from the first nozzle mounting hole 52 in the surface direction of the cylindrical portion 61a.
- the entire cylindrical portion 61a is formed of a porous sintered metal material having a porosity of 5% to 60%, and the flange portions 61b and 61c are formed of a bulk material.
- the physical foaming agent can be supplied into the weighing resin reservoir portion 54 through the entire cylindrical portion 61a, so that it is stored in the weighing resin reservoir portion 54.
- the diffusion rate of the physical foaming agent into the plasticized resin can be maximized, and the productivity of the foam molded product can be optimized.
- the porosity of the cylindrical portion is 5% to 60%, the physical foaming agent can be quickly and sufficiently ejected into the plasticized resin, and the mechanical strength of the sleeve 61 is kept appropriate. be able to.
- the sleeve 61 shown in FIG. 4 has a reinforcing portion 61e formed with a bulk material in the length direction and the circumferential direction of the cylindrical portion 61a, and only a portion surrounded by the reinforcing portion 61e is included. Further, it is made of a porous sintered metal material having a porosity of 5% to 60%. In the sleeve 61 of this example, the reinforcing portion 61e made of a bulk material is formed on the cylindrical portion 61a. Therefore, the mechanical strength of the sleeve 61 is high and the durability is excellent. In FIGS. 3 and 4, the portion formed of the porous sintered metal material is indicated by a dot pattern.
- 3 and 4 can be manufactured by laser processing. That is, when high-level laser is irradiated to metal powder (including alloy powder), the metal powder is completely melted by the heat and solidified to become a bulk material, and when irradiated with low-level laser, the metal powder is heated by the heat. Since only a part of the metal powder is melted and becomes a porous sintered metal after solidification, a metal powder layer having a predetermined thickness is formed on the work table in a ring shape, and then in the circumferential direction of the metal powder layer. By irradiating a laser at an appropriate level along the whole, the entire circumferential direction of the metal powder layer can be made into a porous sintered metal or a bulk material.
- the sleeve 61 having the required shape can be manufactured by repeating the lamination of the metal powder layers in the thickness direction and the laser irradiation of each metal powder layer, and finally performing the required finishing process.
- the porosity of the porous sintered metal can be adjusted by changing the laser power.
- the needle 62 is formed in a bottomed cylindrical shape having an external thread 62a at one end, and at least a portion excluding the external thread 62a is porous with a porosity of 5% to 60%. It is formed with a sintered metal material.
- a physical foaming agent introduction space 62b penetrating the end of the male screw 62a is formed.
- the introduction space 62 b has a function of expanding the physical foaming agent supplied from the physical foaming agent supply device 5 through the second nozzle mounting hole 53 in the length direction of the needle 62.
- the needle 62 can also be produced by the same method as the sleeve 61.
- the torpedo 63 is formed in a cylindrical shape having a diameter that can be inserted into the heating cylinder head 32, and a male screw 62 a of the needle 62 is screwed into the center of one end.
- a female screw 63a is formed. Further, in the torpedo 63, when the torpedo 63 is accommodated at a predetermined position in the heating cylinder head 32, the center portion of the female screw 63a is located from the position facing the second nozzle mounting hole 53 provided in the heating cylinder head 32.
- a physical foaming agent introduction hole 63b extending to the center of the sleeve 61 and a resin flow hole 63c communicating with the center hole 61d provided in the sleeve 61 are provided.
- the needle 62 is integrated with the torpedo 63 by screwing the male screw 62a with the female screw 63a. As shown in FIG. 2, the torpedo 63 into which the needle 62 is screwed is accommodated in the heating cylinder head 32 with the needle 62 disposed in the center hole 61 d of the sleeve 61.
- the shape and size of the resin flow hole 63c are formed so that the pressure loss of the plasticized resin flowing in the resin flow hole 63c can be reduced as much as possible. Therefore, in the torpedo 63 of this example, as shown in FIG. 6, the four resin circulation holes 63 c formed in a fan shape are equally arranged on the circumference centering on the axis O of the torpedo 63. Yes.
- the shape of the resin circulation hole 63c is not limited to a fan shape, and the number of the resin circulation holes 63c can be changed as appropriate without any problem even when the shape is round.
- the physical foaming agent supply device 5 includes a gas cylinder 71 for storing a source gas such as CO 2 gas and N 2 gas, and a source gas supplied from the gas cylinder 71 at a high temperature and a high pressure to achieve physical properties in a supercritical state.
- a source gas such as CO 2 gas and N 2 gas
- a source gas supplied from the gas cylinder 71 at a high temperature and a high pressure to achieve physical properties in a supercritical state.
- a supercritical fluid generator 72 as a foaming agent
- a first foaming agent supply nozzle 73 for injecting a physical foaming agent supplied from the supercritical fluid generator 72 into the introduction space 61f
- the supercritical fluid generator 72 Pipe line connecting the second blowing agent supply nozzle 74 for injecting the supplied physical blowing agent into the introduction space 62b, the supercritical fluid generator 72, and the first and second blowing agent supply nozzles 73, 74.
- an on-off valve 76 provided in 75.
- the first blowing agent supply nozzle 73 is attached to the first nozzle mounting hole 52 provided in the heating cylinder head 32, and the second blowing agent supply nozzle 74 is provided in the second nozzle opening hole provided in the heating cylinder head 32. It is attached to the nozzle attachment hole 53.
- the first foaming agent supply nozzle 73 is attached to the first nozzle mounting hole 52 by, for example, engraving a female screw in the first nozzle mounting hole 52 and a male screw on the outer periphery of the tip of the first foaming agent supply nozzle 73. Can be carried out by engraving and screwing the male screw into the female screw.
- the second blowing agent supply nozzle 74 can be attached to the second nozzle attachment hole 53 in the same manner.
- the supply of the physical foaming agent into the heating cylinder head 32 is performed by opening the on-off valve 76 during the metering process of each shot performed by the foam molding injection molding machine 1 or after the metering process is completed.
- the physical foaming agent injected into the introduction space 61f from the first foaming agent supply nozzle 73 is a fine part of the cylindrical portion 61a formed in the sleeve 61 and formed from a porous sintered metal material.
- the center hole 61d of the sleeve 61 is reached through a simple hole.
- the physical foaming agent sprayed from the second foaming agent supply nozzle 74 is supplied into the introduction space 62b of the needle 62 through the introduction hole 63b provided in the torpedo 63, and the fine holes of the needle 62 are provided. And reaches the center hole 61d of the sleeve 61.
- the physical foaming agent comes into contact with the plasticized resin stored in the metering resin reservoir 54, and the physical foaming agent is diffused into the plasticized resin.
- a plasticizing resin containing a physical foaming agent is injected into a cavity formed between the fixed side mold 16 and the movable side mold 17, and a foam molded product having a predetermined shape. Is produced.
- the injection device 4 according to the embodiment is configured to supply a physical foaming agent to the plasticized resin stored in the metering resin reservoir 54 from both the outer peripheral side and the inner peripheral side of the center hole 61d provided in the sleeve 61. have. Therefore, the injection device 4 according to the embodiment is plasticized as compared with a conventional foam molding injection molding machine that supplies a physical foaming agent into the plasticized resin only from the outer peripheral side of the center hole 61d provided in the sleeve 61. The diffusion rate of the physical foaming agent into the resin can be increased, and the productivity of the foamed molded product can be increased.
- the injection device 4 according to the embodiment discloses a configuration in which the needle 62 is held by a torpedo 63 accommodated in the heating cylinder head 32 and is arranged in the center portion of the center hole 61 d opened in the sleeve 61. Yes. Therefore, since the injection device 4 according to the embodiment can stably hold the needle 62 in the center portion of the center hole 61d, the physical foaming agent is more diffused into the plasticized resin stored in the metering resin reservoir portion 54. It can be uniform.
- the injection device 4 according to the embodiment has a configuration in which the needle 62 and the torpedo 63 are formed as separate separate bodies, and these members are assembled together by screwing. Therefore, the injection device 4 according to the embodiment can facilitate the manufacture of the needle 62 and the torpedo 63, and when either the needle 62 or the torpedo 63 is damaged, it is only necessary to replace only necessary members. Excellent. Moreover, since the injection apparatus 4 which concerns on embodiment integrates the needle 62 and the torpedo 63 by screwing, the assembly operation
- the injection device 4 according to the embodiment has a configuration in which a physical foaming agent introduction space 61 f is formed between the heating cylinder head 32 and the sleeve 61. Therefore, in the injection device 4 according to the embodiment, the physical foaming agent supplied from the first foaming agent supply nozzle 73 is expanded in the length direction of the heating cylinder head 32 and then stored in the weighing resin reservoir 54. Therefore, the diffusion of the physical foaming agent into the plasticized resin can be made quicker and more uniform.
- the injection device 4 includes a first foaming agent supply nozzle 73 that supplies a physical foaming agent into an introduction space 61f formed between the heating cylinder head 32 and the sleeve 61, and the center of the needle 62. And a second foaming agent supply nozzle 74 for supplying a physical foaming agent into an introduction space 62b provided in the section. Therefore, the injection device 4 according to the embodiment can introduce a predetermined amount of the physical foaming agent into the plasticized resin in a short time compared to a case where only one foaming agent supply nozzle is provided.
- the scope of the present invention is not limited to the configuration of the embodiment described above.
- the needle 62 and the torpedo 63 are integrated by screwing.
- the needle 62 and the torpedo 63 can be integrated by other means such as press-fitting.
- the needle 62 and the torpedo 63 are configured as independent separate bodies, but the needle 62 and the torpedo 63 can be integrally formed instead of such a configuration. Even with such a configuration, the diffusion rate of the physical foaming agent into the plasticized resin can be increased.
- the injection nozzle 33 is attached to the tip of the heating cylinder head 32 by a method such as screwing, and one end is abutted against the end of the torpedo 63. Thereby, the sleeve 61 and the torpedo 63 are stably held in the heating cylinder head 32.
- the method of attaching the injection nozzle 33 to the heating cylinder head 32 is not limited to screwing, and other methods may be used.
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Molding Of Porous Articles (AREA)
Abstract
An injection device (4) is provided with: a heating cylinder (31) in which a screw (34) is accommodated; a heating cylinder head (32) provided at a tip end of the heating cylinder; and an injection nozzle (33) coupled to a tip end of the heating cylinder head. The heating cylinder head accommodates a sleeve (61) partially made of porous sintered metal material, and a needle (62) partially made of porous sintered metal material is arranged inside a center hole (61d) formed in the sleeve. Thus, a physical foaming agent supplied from a physical foaming agent supplying device (5) is introduced into a plasticized resin stored in a metering resin storing part (54), from both the outer peripheral side and the inner peripheral side of the center hole.
Description
本発明は、発泡成形用射出成形機の射出装置に係り、特に、加熱筒ヘッドへの物理発泡剤の供給機構に関する。
The present invention relates to an injection apparatus of an injection molding machine for foam molding, and more particularly to a mechanism for supplying a physical foaming agent to a heating cylinder head.
本願の出願人は先に、超臨界状態のCO2ガスやN2ガス等を発泡剤として用いる発泡成形用射出成形機の射出装置として、加熱筒ヘッド内に、少なくとも一部が多孔質材料をもって形成され、該多孔質材料をもって形成された部分に樹脂通路の一部を構成するセンタ孔が開設されたスリーブを内蔵し、該スリーブの外周面と加熱筒ヘッドの内周面との間に発泡剤の導入空間を形成したものを提案した(例えば、特許文献1参照。)。なお、本明細書においては、発泡剤として用いる超臨界流体を「物理発泡剤」という。
The applicant of the present application firstly, as an injection device of an injection molding machine for foam molding using CO 2 gas, N 2 gas or the like in a supercritical state as a foaming agent, at least partly has a porous material in the heating cylinder head. A sleeve formed with a center hole that constitutes a part of the resin passage is incorporated in a portion formed with the porous material, and foamed between the outer peripheral surface of the sleeve and the inner peripheral surface of the heating cylinder head. The thing which formed the introduction space of an agent was proposed (for example, refer patent document 1). In the present specification, a supercritical fluid used as a foaming agent is referred to as a “physical foaming agent”.
特許文献1に記載の射出装置は、加熱筒ヘッドに物理発泡剤の供給ノズルを取り付け、該ノズルから供給される物理発泡剤を、スリーブの外周面と加熱筒ヘッドの内周面との間に形成される物理発泡剤導入空間(以下、「導入空間」と略称する。)内に噴射すると、導入空間内に噴射された物理発泡剤が、スリーブの多孔質材料をもって形成された部分が有する微細な空孔を通して、センタ孔内及び樹脂通路内に供給される。従って、特許文献1に記載の射出装置によれば、加熱筒ヘッドに開設された物理発泡剤の導入孔から加熱筒ヘッドの樹脂通路内に直接物理発泡剤を供給する場合に比べて、物理発泡剤と可塑化樹脂との接触面積を拡大できるので、可塑化樹脂内への物理発泡剤の拡散速度を高めることができて、ショットサイクルの短縮化及び成形品の均質化を図ることができる。
In the injection device described in Patent Document 1, a physical foaming agent supply nozzle is attached to the heating cylinder head, and the physical foaming agent supplied from the nozzle is placed between the outer peripheral surface of the sleeve and the inner peripheral surface of the heating cylinder head. When injected into the formed physical foaming agent introduction space (hereinafter abbreviated as “introduction space”), the physical foaming agent injected into the introduction space has a fine portion of the sleeve formed of the porous material. It is supplied to the center hole and the resin passage through the open holes. Therefore, according to the injection device described in Patent Document 1, physical foaming is performed as compared with the case where the physical foaming agent is directly supplied into the resin passage of the heating cylinder head from the introduction hole of the physical foaming agent established in the heating cylinder head. Since the contact area between the agent and the plasticizing resin can be expanded, the diffusion rate of the physical foaming agent into the plasticizing resin can be increased, and the shot cycle can be shortened and the molded product can be homogenized.
しかしながら、発泡成形用射出成形機については、更なるショットサイクルを短縮化が求められている。ショットサイクルを短縮化するためには、可塑化樹脂内への物理発泡剤の拡散速度を更に高める必要がある。
However, the injection molding machine for foam molding is required to further shorten the shot cycle. In order to shorten the shot cycle, it is necessary to further increase the diffusion rate of the physical foaming agent into the plasticized resin.
本発明は、このような従来技術の課題を解決するためになされたものであり、その目的は、加熱筒ヘッド内に貯えられた可塑化樹脂への物理発泡剤の拡散が迅速に行われ、発泡成形品の生産性の高い発泡成形用射出成形機の射出装置を提供することにある。
The present invention was made to solve such problems of the prior art, and the purpose thereof is to rapidly diffuse the physical foaming agent into the plasticized resin stored in the heating cylinder head, An object of the present invention is to provide an injection apparatus for an injection molding machine for foam molding with high productivity of foam molded products.
本発明は、前記課題を解決するため、先端側に逆流防止用のチェックリング機構を備えたスクリュと、前記スクリュが回転可能かつ前後進可能に収納された加熱筒と、前記加熱筒の先端部に備えられた加熱筒ヘッドと、前記加熱筒ヘッドの先端部に連結された射出ノズルと、前記加熱筒ヘッドに取り付けられた物理発泡剤を供給する発泡剤供給ノズルと、少なくとも一部が多孔質材料をもって形成され、中心部に樹脂通路を有するセンタ孔が開設されたスリーブと、を備え、前記スクリュの先端部から前記射出ノズルの先端部までの計量樹脂溜め部内に貯えられた可塑化樹脂と、前記発泡剤供給ノズルから供給される物理発泡剤と、の混合体を金型のキャビティ内に射出充填して、所要の発泡成形体を成形する発泡成形用射出成形機の射出装置において、前記加熱筒ヘッドに前記スリーブを収容すると共に、前記スリーブに開設された前記センタ孔内に、少なくとも一部が多孔質材料をもって形成され、中心部に前記発泡剤供給ノズルから供給される物理発泡剤の導入空間が設けられたニードルを収容したことを特徴とする。
In order to solve the above problems, the present invention provides a screw having a check ring mechanism for preventing backflow on the tip side, a heating cylinder in which the screw is rotatable and can be moved forward and backward, and a tip portion of the heating cylinder A heating cylinder head provided on the heating cylinder head, an injection nozzle connected to a tip of the heating cylinder head, a blowing agent supply nozzle for supplying a physical foaming agent attached to the heating cylinder head, and at least partly porous A sleeve formed with a material and having a center hole having a resin passage in the center, and a plasticized resin stored in a metered resin reservoir from the tip of the screw to the tip of the injection nozzle; Injection of a foam molding injection molding machine for molding a desired foam molding by injection filling a mixture of the physical foaming agent supplied from the foaming agent supply nozzle into a cavity of a mold The sleeve is accommodated in the heating cylinder head, and at least a part thereof is formed of a porous material in the center hole formed in the sleeve, and is supplied from the foaming agent supply nozzle to the center portion. A needle provided with a space for introducing a physical foaming agent is accommodated.
前記構成によると、加熱筒ヘッドに、少なくとも一部が多孔質材料をもって形成され、中心部に樹脂通路を有するセンタ孔が開設されたスリーブを収容したので、発泡剤供給ノズルから噴射された物理発泡剤は、スリーブが有する微細な空孔を通ってスリーブの面方向に広がり、センタ孔の全周方向から計量樹脂溜め部内に蓄えられた可塑化樹脂に均一に噴出される。また、前記構成によると、少なくとも一部が多孔質材料をもって形成され、中心部に物理発泡剤の導入空間が設けられたニードルをセンタ孔内に収容したので、発泡剤供給ノズルから噴射された物理発泡剤は、まず導入空間内に入ってニードルの長さ方向に広げられる、更に、導入空間内に供給された物理発泡剤は、ニードルが有する微細な空孔を通ってニードルの面方向に広がり、センタ孔の全周方向から計量樹脂溜め部内に蓄えられた可塑化樹脂に均一に噴出される。このように、前記構成によると、センタ孔の外周方向及び内周方向の双方から、計量樹脂溜め部内に蓄えられた可塑化樹脂に均一に噴出されるので、センタ孔の外周方向のみから、計量樹脂溜め部内に蓄えられた可塑化樹脂に物理発泡剤を供給する場合に比べて、可塑化樹脂と物理発泡剤との接触面積を増加することができる。よって、可塑化樹脂内への物理発泡剤の拡散を迅速かつ均一なものとできて、所要の品質を有する発泡成形品の生産性を高めることができる。
According to the above configuration, since the sleeve having the center hole formed at least in part with the porous material and having the resin passage at the center is accommodated in the heating cylinder head, the physical foaming injected from the foaming agent supply nozzle The agent spreads in the surface direction of the sleeve through the fine holes of the sleeve and is uniformly ejected from the entire circumference of the center hole to the plasticized resin stored in the metering resin reservoir. Further, according to the above configuration, since the needle having at least a part formed of a porous material and provided with a physical foaming agent introduction space in the center is accommodated in the center hole, the physical sprayed from the foaming agent supply nozzle The foaming agent first enters the introduction space and spreads in the length direction of the needle. Furthermore, the physical foaming agent supplied in the introduction space spreads in the surface direction of the needle through the fine pores of the needle. The resin is uniformly ejected from the entire circumference of the center hole into the plasticized resin stored in the weighing resin reservoir. As described above, according to the above configuration, since the plasticizing resin stored in the weighing resin reservoir is uniformly ejected from both the outer circumferential direction and the inner circumferential direction of the center hole, the weighing is performed only from the outer circumferential direction of the center hole. Compared with the case where the physical foaming agent is supplied to the plasticized resin stored in the resin reservoir, the contact area between the plasticized resin and the physical foaming agent can be increased. Therefore, the physical foaming agent can be diffused quickly and uniformly into the plasticized resin, and the productivity of the foam molded product having the required quality can be increased.
また本発明は、前記構成の発泡成形用射出成形機において、前記ニードルは、前記加熱筒ヘッド内に収容されたトーピードに保持されて前記センタ孔の中心部に配置され、前記トーピードは、前記センタ孔と連通する樹脂流通孔と、前記導入空間と連通する物理発泡剤の導入孔と、を有していることを特徴とする。
Further, the present invention is the foam molding injection molding machine having the above-described configuration, wherein the needle is held by a torpedo accommodated in the heating cylinder head and disposed at a center portion of the center hole, and the torpedo is It has a resin circulation hole communicating with the hole, and a physical foaming agent introduction hole communicating with the introduction space.
前記構成によると、樹脂通路内に収容されたトーピードを用いてニードルを保持するので、ニードルをセンタ孔内に安定に保持できる。また、前記構成によると、ニードルをスリーブに開設されたセンタ孔の中心部に配置するので、可塑化樹脂内への物理発泡剤の拡散をより一層均一なものとすることができる。
According to the above configuration, since the needle is held using the torpedo accommodated in the resin passage, the needle can be stably held in the center hole. Further, according to the above configuration, since the needle is disposed at the center of the center hole formed in the sleeve, the physical foaming agent can be diffused more uniformly into the plasticized resin.
また本発明は、前記構成の発泡成形用射出成形機において、前記ニードルは、前記トーピードと独立の別体に形成され、前記トーピードに螺着されていることを特徴とする。
Further, the present invention is characterized in that in the foam molding injection molding machine having the above-described configuration, the needle is formed as a separate body independent of the torpedo and screwed to the torpedo.
前記構成によると、多孔質材料からなるニードルとバルク材からなるトーピードとを独立の別体に形成したので、例えばレーザ加工等によりニードルに相当する部分とトーピードに相当する部分とを一体に形成する場合に比べて、各部の製造を容易化でき、トータルの製造コストを低減できる。また、ニードル又はトーピードが損傷したときには、必要な部材のみを交換すれば良いので、経済性に優れる。さらに、前記構成によると、ニードルをトーピードに螺着するので、ニードルとトーピードとの組立作業を簡単に行うことができる。
According to the above configuration, since the needle made of the porous material and the torpedo made of the bulk material are formed as separate separate bodies, for example, a portion corresponding to the needle and a portion corresponding to the torpedo are integrally formed by laser processing or the like. Compared to the case, each part can be easily manufactured, and the total manufacturing cost can be reduced. Further, when the needle or torpedo is damaged, only necessary members need to be replaced. Furthermore, according to the said structure, since a needle is screwed to a torpedo, the assembly operation | work of a needle and a torpedo can be performed easily.
また本発明は、前記構成の発泡成形用射出成形機において、前記加熱筒ヘッドと前記スリーブとの間に、前記発泡剤供給ノズルから供給される物理発泡剤の導入空間を形成することを特徴とする。
Further, the present invention is characterized in that, in the foam molding injection molding machine configured as described above, a space for introducing a physical foaming agent supplied from the foaming agent supply nozzle is formed between the heating cylinder head and the sleeve. To do.
前記構成によると、加熱筒ヘッドとスリーブとの間に物理発泡剤の導入空間を形成するので、発泡剤供給ノズルから供給された物理発泡剤は、加熱筒ヘッドの長さ方向に広げられ、次いでスリーブが有する微細な空孔を通ってセンタ孔の全周方向から計量樹脂溜め部内に蓄えられた可塑化樹脂に均一に噴出される。よって、加熱筒ヘッドとスリーブとの間に物理発泡剤の導入空間を形成しない場合に比べて、可塑化樹脂内への物理発泡剤の拡散をより一層迅速かつ均一なものにできる。
According to the above configuration, since the introduction space of the physical foaming agent is formed between the heating cylinder head and the sleeve, the physical foaming agent supplied from the foaming agent supply nozzle is spread in the length direction of the heating cylinder head, and then Through the fine holes of the sleeve, the resin is uniformly ejected from the entire circumference of the center hole to the plasticized resin stored in the metering resin reservoir. Therefore, the physical foaming agent can be diffused more rapidly and uniformly into the plasticized resin than when the physical foaming agent introduction space is not formed between the heating cylinder head and the sleeve.
また本発明は、前記構成の発泡成形用射出成形機において、前記発泡剤供給ノズルは、前記加熱筒ヘッドと前記スリーブとの間に形成された前記導入空間内に物理発泡剤を供給する第1の発泡剤供給ノズルと、前記ニードルの中心部に設けられた前記導入空間内に物理発泡剤を供給する第2の発泡剤供給ノズルと、の組み合わせからなることを特徴とする。
In the foam molding injection molding machine having the above-described configuration, the foaming agent supply nozzle may supply a physical foaming agent into the introduction space formed between the heating cylinder head and the sleeve. And a second foaming agent supply nozzle for supplying a physical foaming agent into the introduction space provided at the center of the needle.
前記構成によると、発泡成形用射出成形機に2つの発泡剤供給ノズルを備えたので、発泡剤供給ノズルを1つしか備えない場合に比べて、所定量の物理発泡剤を短時間で可塑化樹脂内に導入することができる。
According to the above configuration, since the injection molding machine for foam molding has two foaming agent supply nozzles, a predetermined amount of physical foaming agent can be plasticized in a shorter time than when only one foaming agent supply nozzle is provided. It can be introduced into the resin.
本発明は、樹脂通路の一部を構成するセンタ孔の外側及び内側の双方から、センタ孔内に貯えられた可塑化樹脂内に物理発泡剤を供給できるので、可塑化樹脂への物理発泡剤の拡散速度を迅速化できると共に、可塑化樹脂への物理発泡剤の拡散を均一化できる。よって、本発明によれば、所要の品質を有する発泡成形品を高能率に製造できる。
Since the present invention can supply a physical foaming agent into the plasticized resin stored in the center hole from both the outside and the inside of the center hole constituting a part of the resin passage, the physical foaming agent for the plasticized resin Can be accelerated, and the diffusion of the physical foaming agent into the plasticized resin can be made uniform. Therefore, according to the present invention, a foam-molded product having a required quality can be manufactured with high efficiency.
以下、本発明に係る射出装置の実施形態を、図に基づいて説明する。なお、以下に記載する実施形態は、本発明を具体化する際の一例を示すものであって、本発明の範囲を実施形態の記載の範囲内に限定するものではない。従って、本発明は、実施形態に種々の変更を加えて実施することができる。
Hereinafter, an embodiment of an injection device according to the present invention will be described with reference to the drawings. In addition, embodiment described below shows an example at the time of actualizing this invention, Comprising: The range of this invention is not limited within the range of description of embodiment. Therefore, the present invention can be implemented with various modifications added to the embodiments.
まず、図1を用いて、実施形態に係る射出装置を備えた発泡成形用射出成形機1の全体について説明する。図1に示すように、本例の発泡成形用射出成形機1は、フレーム2上に対向に配置された型開閉・型締ユニット3及び射出装置4と、射出装置4に物理発泡剤を供給する物理発泡剤供給装置5とを備えている。
First, the whole of an injection molding machine 1 for foam molding provided with an injection apparatus according to the embodiment will be described with reference to FIG. As shown in FIG. 1, the foam molding injection molding machine 1 in this example supplies a mold opening / closing / clamping unit 3 and an injection device 4 which are disposed opposite to each other on a frame 2, and supplies a physical foaming agent to the injection device 4. And a physical foaming agent supply device 5.
型開閉・型締ユニット3は、フレーム2上において所定の間隔を隔てて対向に配置されたテールストック11及び固定ダイプレート12と、これらテールストック11及び固定ダイプレート12の間に配置され、フレーム2上に移動可能に取り付けられた可動ダイプレート13と、両端がテールストック11と可動ダイプレート13とに連結されたトグルリンク機構14を備えている。可動ダイプレート13は、両端がテールストック11と固定ダイプレート12とに連結されたタイバー15に案内されてフレーム2上を移動する。固定ダイプレート12には固定側金型16が搭載され、可動ダイプレート13には可動側金型17が搭載されている。
The mold opening / closing / clamping unit 3 is arranged between the tail stock 11 and the fixed die plate 12 which are arranged on the frame 2 so as to face each other at a predetermined interval, and between the tail stock 11 and the fixed die plate 12. 2 is provided with a movable die plate 13 movably mounted on 2 and a toggle link mechanism 14 having both ends connected to the tailstock 11 and the movable die plate 13. The movable die plate 13 moves on the frame 2 while being guided by a tie bar 15 having both ends connected to the tail stock 11 and the fixed die plate 12. A stationary die 16 is mounted on the fixed die plate 12, and a movable die 17 is mounted on the movable die plate 13.
テールストック11には、型開閉・型締用電動サーボモータ18が搭載されると共に、ボールねじ機構19のナット体19aが回転自在に取り付けられる。このナット体19aには、ボールねじ機構19のねじ軸19bが螺合されており、このねじ軸19bの先端はトグルリンク機構14のクロスヘッド14aに連結されている。型開閉・型締用電動サーボモータ18の主軸は、タイミングベルト等の適宜の回転伝達機構を介して、ボールねじ機構19のナット体19aに連結されている。従って、型開閉・型締用電動サーボモータ18を正転又は逆転すると、ボールねじ機構19及びクロスヘッド14aを介してトグルリンク機構14が伸長又は収縮され、固定側金型16及び可動側金型17の開閉及び型締が行われる。
The tail stock 11 is mounted with an electric servomotor 18 for mold opening / closing and clamping, and a nut body 19a of a ball screw mechanism 19 is rotatably attached. A screw shaft 19b of the ball screw mechanism 19 is screwed to the nut body 19a, and the tip of the screw shaft 19b is connected to the cross head 14a of the toggle link mechanism 14. The main shaft of the mold opening / closing / clamping electric servomotor 18 is connected to a nut body 19a of a ball screw mechanism 19 through an appropriate rotation transmission mechanism such as a timing belt. Therefore, when the mold opening / closing / clamping electric servomotor 18 is rotated forward or backward, the toggle link mechanism 14 is extended or contracted via the ball screw mechanism 19 and the cross head 14a, and the fixed mold 16 and the movable mold 16 are moved. Opening and closing 17 and mold clamping are performed.
また、テールストック11には、型厚調整用モータ20が搭載されると共に、タイバー15の端部に形成されたねじ部(図示省略)に螺合された型厚調整用ナット21が回転可能に備えられる。型厚調整用モータ20の主軸は、適宜の回転伝達機構を介して、型厚調整用ナット21のギア部21aに連結されている。従って、フレーム2に対するテールストック11の固定を解除した状態で型厚調整用モータ20を正転又は逆転すると、型厚調整用ナット21がタイバー15の長さ方向に移動し、フレーム2に対するテールストック11の設定位置が調整される。これにより、固定側金型16及び/又は可動側金型17を交換した後の型厚調整を行うことができる。
In addition, a mold thickness adjusting motor 20 is mounted on the tailstock 11, and a mold thickness adjusting nut 21 screwed into a screw portion (not shown) formed at an end of the tie bar 15 is rotatable. Provided. The main shaft of the mold thickness adjusting motor 20 is connected to the gear portion 21a of the mold thickness adjusting nut 21 through an appropriate rotation transmission mechanism. Therefore, when the mold thickness adjusting motor 20 is rotated forward or reverse with the tail stock 11 being fixed to the frame 2, the mold thickness adjusting nut 21 is moved in the length direction of the tie bar 15, and the tail stock is fixed to the frame 2. 11 setting positions are adjusted. Thereby, the mold thickness adjustment after exchanging the fixed mold 16 and / or the movable mold 17 can be performed.
射出装置4は、加熱筒31と、加熱筒31の先端部に取り付けられた加熱筒ヘッド32と、加熱筒ヘッド32の先端部に取り付けられた射出ノズル33とを備えている。加熱筒31の内部には、スクリュ34が回転可能かつ前後進可能に収納されている。また、加熱筒31の外周には、バンドヒータ35が巻装されている。加熱筒31は、ホッパブロック36に取り付けられており、ホッパブロック36には、スクリュ34の駆動源であるスクリュ駆動部37と、原料樹脂を貯えるホッパ38とが備えられる。加熱筒31は、ホッパブロック36の内部において、ホッパ38に貯えられた原料樹脂の供給を受ける。ホッパブロック36は、フレーム2上に備えられたノズルタッチ/バック用モータ39により、ノズルタッチ位置又はノズルバック位置に前後進駆動される。
The injection device 4 includes a heating cylinder 31, a heating cylinder head 32 attached to the tip of the heating cylinder 31, and an injection nozzle 33 attached to the tip of the heating cylinder head 32. A screw 34 is housed inside the heating cylinder 31 so as to be rotatable and movable forward and backward. A band heater 35 is wound around the outer periphery of the heating cylinder 31. The heating cylinder 31 is attached to a hopper block 36, and the hopper block 36 is provided with a screw driving portion 37 that is a driving source of the screw 34 and a hopper 38 that stores a raw material resin. The heating cylinder 31 is supplied with the raw material resin stored in the hopper 38 inside the hopper block 36. The hopper block 36 is driven forward and backward to a nozzle touch position or a nozzle back position by a nozzle touch / back motor 39 provided on the frame 2.
加熱筒31は、スクリュ34と協働してホッパ38に貯えられた原料樹脂の引き込み、可塑化、計量及び射出を行う。即ち、スクリュ駆動部37によってスクリュ34を回転駆動すると、スクリュ34のねじ送り作用によって、ホッパ38に貯えられた原料樹脂が順次加熱筒31内に引き込まれる。加熱筒31内に引き込まれた原料樹脂は、スクリュ34の回転に伴って発生する摩擦熱及び剪断熱と、バンドヒータ35によって与えられる電熱とによって可塑化される。可塑化樹脂は、スクリュ34のねじ送り作用によって順次加熱筒31の先端側に移送され、1回の射出に必要な樹脂量が計量される。そして、加熱筒31の先端部に所定量の可塑化樹脂が貯えられた後、スクリュ34が前進駆動され、加熱筒31の先端部に貯えられた所定量の可塑化樹脂が、固定側金型16と可動側金型17との間に形成されたキャビティ内に射出される。
The heating cylinder 31 cooperates with the screw 34 to draw, plasticize, measure and inject the raw material resin stored in the hopper 38. That is, when the screw 34 is rotationally driven by the screw driving unit 37, the raw material resin stored in the hopper 38 is sequentially drawn into the heating cylinder 31 by the screw feeding action of the screw 34. The raw material resin drawn into the heating cylinder 31 is plasticized by frictional heat and shearing heat generated with the rotation of the screw 34 and electric heat provided by the band heater 35. The plasticized resin is sequentially transferred to the front end side of the heating cylinder 31 by the screw feeding action of the screw 34, and the amount of resin necessary for one injection is measured. Then, after a predetermined amount of plasticized resin is stored at the tip of the heating cylinder 31, the screw 34 is driven forward, and the predetermined amount of plasticized resin stored at the tip of the heating cylinder 31 is fixed to the fixed mold. Injected into a cavity formed between 16 and the movable mold 17.
スクリュ34は、図2に拡大して示すように、外周面にスクリュ溝41aが形成されたスクリュ本体41と、スクリュ本体41の先端部に取り付けられたやじり形のスクリュヘッド42とから構成されており、スクリュ本体41とスクリュヘッド42の間には、逆流防止用のチェックリング機構43が配置されている。チェックリング機構43は、スクリュ本体41に固定されたチェックシート44と、スクリュ本体41に前後進可能かつ回転可能に遊嵌されたチェックリング45とをもって構成される。
As shown in an enlarged view in FIG. 2, the screw 34 includes a screw main body 41 having a screw groove 41 a formed on the outer peripheral surface, and a screw-shaped screw head 42 attached to the tip of the screw main body 41. A check ring mechanism 43 for preventing backflow is disposed between the screw body 41 and the screw head 42. The check ring mechanism 43 includes a check sheet 44 fixed to the screw main body 41 and a check ring 45 loosely fitted to the screw main body 41 so as to be able to move forward and backward and to be rotatable.
原料樹脂の可塑化工程においては、スクリュ本体41側からスクリュヘッド42側に移送される可塑化樹脂の圧力によって、チェックリング45がチェックシート44から離隔する方向に移動し、チェックリング機構43は自動的に導通状態に切り換えられる。従って、スクリュ本体41側から移送される可塑化樹脂は、スクリュ本体41とチェックリング45との間に設けられた図示しない空隙を通って、スクリュヘッド42の先端側に移送される。スクリュヘッド42の先端側に所定量の可塑化樹脂が貯えられると、その圧力によってチェックリング45がチェックシート44に密着され、チェックリング機構43は自動的に非導通状態に切り換えられる。従って、可塑化樹脂の計量時及び射出時における可塑化樹脂の逆流が防止される。
In the plasticizing process of the raw material resin, the check ring 45 is moved away from the check sheet 44 by the pressure of the plastic resin transferred from the screw body 41 side to the screw head 42 side, and the check ring mechanism 43 is automatically Automatically switched to the conductive state. Therefore, the plasticizing resin transferred from the screw main body 41 side passes through a gap (not shown) provided between the screw main body 41 and the check ring 45 and is transferred to the distal end side of the screw head 42. When a predetermined amount of plasticized resin is stored on the tip side of the screw head 42, the check ring 45 is brought into close contact with the check sheet 44 by the pressure, and the check ring mechanism 43 is automatically switched to a non-conductive state. Accordingly, the backflow of the plasticized resin at the time of metering and injection of the plasticized resin is prevented.
また、実施形態に係るスクリュ34は、チェックリング機構43を備えているので、加熱筒ヘッド32に供給される物理発泡剤の逆流も防止できる。以下、加熱筒ヘッド32への物理発泡剤の供給機構について説明する。
Further, since the screw 34 according to the embodiment includes the check ring mechanism 43, the backflow of the physical foaming agent supplied to the heating cylinder head 32 can be prevented. Hereinafter, a mechanism for supplying a physical foaming agent to the heating cylinder head 32 will be described.
加熱筒ヘッド32は、図2に示すように、円筒形に形成されていて、外周面には第1及び第2のノズル取付孔52、53が形成されている。第1及び第2のノズル取付孔52、53は、物理発泡剤の導入孔としても機能する。加熱筒ヘッド32内には、第1のノズル取付孔52を通して物理発泡剤供給装置5から供給された物理発泡剤を、チェックリング45から射出ノズル33の先端部までの計量樹脂溜め部54内に貯えられた可塑化樹脂に分散して供給するスリーブ61と、第2のノズル取付孔53を通して物理発泡剤供給装置5から供給された物理発泡剤を、計量樹脂溜め部54内に貯えられた可塑化樹脂に分散して供給するニードル62と、ニードル62を保持するトーピード63とが収容されている。
The heating cylinder head 32 is formed in a cylindrical shape as shown in FIG. 2, and first and second nozzle mounting holes 52 and 53 are formed on the outer peripheral surface. The first and second nozzle mounting holes 52 and 53 also function as physical foaming agent introduction holes. In the heating cylinder head 32, the physical foaming agent supplied from the physical foaming agent supply device 5 through the first nozzle mounting hole 52 is placed in the weighing resin reservoir 54 from the check ring 45 to the tip of the injection nozzle 33. The sleeve 61 that supplies the plasticized resin dispersedly and the physical foaming agent supplied from the physical foaming agent supply device 5 through the second nozzle mounting hole 53 are stored in the metered resin reservoir 54. The needle 62 dispersed and supplied to the fluorinated resin and the torpedo 63 for holding the needle 62 are accommodated.
スリーブ61は、図3及び図4に示すように、円筒部61aとその両端部に形成されたフランジ部61b,61cとからなり、フランジ部61bの端面からフランジ部61cの端面まで貫通するセンタ孔61dが開設されている。なお、図3及び図4の例においては、フランジ部61bの外径がフランジ部61cの外径よりも大きく形成されているが、本発明の要旨はこれに限定されるものではない。即ち、フランジ部61b,61cの外径は、加熱筒ヘッド32内に、スリーブ61を安定に保持可能な寸法に形成すれば足りる。スリーブ61は、円筒部61aの長さ方向の中心を、加熱筒ヘッド32に開設された第1のノズル取付孔52の中心軸にほぼ合致させて、加熱筒ヘッド32内に収容される。
As shown in FIGS. 3 and 4, the sleeve 61 includes a cylindrical portion 61 a and flange portions 61 b and 61 c formed at both ends thereof, and passes through from the end surface of the flange portion 61 b to the end surface of the flange portion 61 c. 61d is established. 3 and 4, the outer diameter of the flange portion 61b is formed larger than the outer diameter of the flange portion 61c, but the gist of the present invention is not limited to this. In other words, the outer diameters of the flange portions 61b and 61c only need to be formed in the heating cylinder head 32 so that the sleeve 61 can be stably held. The sleeve 61 is accommodated in the heating cylinder head 32 so that the center in the length direction of the cylindrical portion 61 a substantially coincides with the central axis of the first nozzle mounting hole 52 formed in the heating cylinder head 32.
上記のように、本例のスリーブ61は、小径の円筒部61aと、その両端部に形成された大径のフランジ部61b,61cとから構成されているので、スリーブ61を加熱筒ヘッド32内の所定の位置に設置したとき、第1のノズル取付孔52と連通する輪状の物理発泡剤導入空間61fが形成される。物理発泡剤導入空間61fは、第1のノズル取付孔52から供給された物理発泡剤を円筒部61aの面方向に広げる機能を有する。
As described above, the sleeve 61 of this example is composed of the small-diameter cylindrical portion 61a and the large- diameter flange portions 61b and 61c formed at both ends thereof. When installed at a predetermined position, a ring-shaped physical foaming agent introduction space 61 f communicating with the first nozzle mounting hole 52 is formed. The physical foaming agent introduction space 61f has a function of spreading the physical foaming agent supplied from the first nozzle mounting hole 52 in the surface direction of the cylindrical portion 61a.
図3に示すスリーブ61は、円筒部61aの全体が空孔率5%~60%の多孔質焼結金属材料をもって形成されており、フランジ部61b、61cがバルク材をもって形成されている。このように、円筒部61aの全体を多孔質焼結金属材料で形成すると、円筒部61aの全体を通じて計量樹脂溜め部54内に物理発泡剤を供給できるので、計量樹脂溜め部54内に蓄えられた可塑化樹脂への物理発泡剤の拡散速度を最も効率化でき、発泡成形品の生産性を最良とすることができる。また、円筒部の空孔率を5%~60%としたので、可塑化樹脂内への物理発泡剤の噴出を迅速かつ十分に行うことができると共に、スリーブ61の機械的強度を適正に保つことができる。
3, the entire cylindrical portion 61a is formed of a porous sintered metal material having a porosity of 5% to 60%, and the flange portions 61b and 61c are formed of a bulk material. In this way, when the entire cylindrical portion 61a is formed of a porous sintered metal material, the physical foaming agent can be supplied into the weighing resin reservoir portion 54 through the entire cylindrical portion 61a, so that it is stored in the weighing resin reservoir portion 54. The diffusion rate of the physical foaming agent into the plasticized resin can be maximized, and the productivity of the foam molded product can be optimized. Further, since the porosity of the cylindrical portion is 5% to 60%, the physical foaming agent can be quickly and sufficiently ejected into the plasticized resin, and the mechanical strength of the sleeve 61 is kept appropriate. be able to.
これに対して、図4に示すスリーブ61は、円筒部61aの長さ方向及び周方向にバルク材をもって形成された補強部61eを有しており、この補強部61eで囲まれた部分のみが、空孔率5%~60%の多孔質焼結金属材料で形成されている。本例のスリーブ61は、円筒部61aにバルク材からなる補強部61eを形成したので、スリーブ61の機械的強度が高く、耐久性に優れる。なお、図3及び図4においては、多孔質焼結金属材料で形成された部分がドット模様で表記されている。
On the other hand, the sleeve 61 shown in FIG. 4 has a reinforcing portion 61e formed with a bulk material in the length direction and the circumferential direction of the cylindrical portion 61a, and only a portion surrounded by the reinforcing portion 61e is included. Further, it is made of a porous sintered metal material having a porosity of 5% to 60%. In the sleeve 61 of this example, the reinforcing portion 61e made of a bulk material is formed on the cylindrical portion 61a. Therefore, the mechanical strength of the sleeve 61 is high and the durability is excellent. In FIGS. 3 and 4, the portion formed of the porous sintered metal material is indicated by a dot pattern.
図3及び図4に示すスリーブ61は、レーザ加工によって作製できる。即ち、金属粉末(合金粉末を含む。)に高レベルのレーザを照射すると、その熱によって金属粉末が完全に溶解して固化後にバルク材となり、低レベルのレーザを照射すると、その熱によって金属粉末の一部のみが溶解して固化後に多孔質焼結金属となるので、作業台上に平面形状がリング状で所定の厚みを有する金属粉末層を形成した後、当該金属粉末層の周方向に沿って適宜のレベルのレーザを照射することにより、当該金属粉末層の周方向全体を多孔質焼結金属にすることもできるし、バルク材にすることもできる。また、レーザパワーを金属粉末層の周方向に関して適宜切り換えることにより、多孔質焼結金属になった部分とバルク材になった部分とを周方向に交互に形成することもできる。したがって、金属粉末層の厚み方向への積層と、各金属粉末層へのレーザ照射とを繰り返し、最後に所要の仕上げ加工を施すことにより、所要形状のスリーブ61を作製することができる。多孔質焼結金属の空孔率は、レーザパワーを変更することにより調整できる。
3 and 4 can be manufactured by laser processing. That is, when high-level laser is irradiated to metal powder (including alloy powder), the metal powder is completely melted by the heat and solidified to become a bulk material, and when irradiated with low-level laser, the metal powder is heated by the heat. Since only a part of the metal powder is melted and becomes a porous sintered metal after solidification, a metal powder layer having a predetermined thickness is formed on the work table in a ring shape, and then in the circumferential direction of the metal powder layer. By irradiating a laser at an appropriate level along the whole, the entire circumferential direction of the metal powder layer can be made into a porous sintered metal or a bulk material. In addition, by appropriately switching the laser power with respect to the circumferential direction of the metal powder layer, it is possible to alternately form the porous sintered metal portion and the bulk material portion in the circumferential direction. Therefore, the sleeve 61 having the required shape can be manufactured by repeating the lamination of the metal powder layers in the thickness direction and the laser irradiation of each metal powder layer, and finally performing the required finishing process. The porosity of the porous sintered metal can be adjusted by changing the laser power.
ニードル62は、図5に拡大して示すように、一端に雄ねじ62aを有する有底の筒状に形成されており、少なくとも雄ねじ62aを除く部分が、空孔率5%~60%が多孔質焼結金属材料をもって形成されている。ニードル62の中心部には、雄ねじ62aの端部に貫通する物理発泡剤の導入空間62bが形成されている。この導入空間62bは、第2のノズル取付孔53を通して物理発泡剤供給装置5から供給された物理発泡剤をニードル62の長さ方向に広げる機能を有する。ニードル62も、スリーブ61と同様の方法で作製できる。
As shown in an enlarged view in FIG. 5, the needle 62 is formed in a bottomed cylindrical shape having an external thread 62a at one end, and at least a portion excluding the external thread 62a is porous with a porosity of 5% to 60%. It is formed with a sintered metal material. At the center of the needle 62, a physical foaming agent introduction space 62b penetrating the end of the male screw 62a is formed. The introduction space 62 b has a function of expanding the physical foaming agent supplied from the physical foaming agent supply device 5 through the second nozzle mounting hole 53 in the length direction of the needle 62. The needle 62 can also be produced by the same method as the sleeve 61.
トーピード63は、図5及び図6に示すように、加熱筒ヘッド32内に挿入可能な直径を有する円柱形に形成されており、一端の中央部には、ニードル62の雄ねじ62aを螺合するための雌ねじ63aが形成されている。また、トーピード63には、加熱筒ヘッド32内の所定の位置にトーピード63を収容したときに、加熱筒ヘッド32に開設された第2のノズル取付孔53と対向する位置から雌ねじ63aの中心部まで延びる物理発泡剤の導入孔63bが開設されると共に、スリーブ61に開設されたセンタ孔61dと連通する樹脂流通孔63cが開設されている。ニードル62は、雄ねじ62aを雌ねじ63aに螺合することによって、トーピード63と一体化される。ニードル62を螺合したトーピード63は、図2に示すように、ニードル62をスリーブ61のセンタ孔61d内に配置して、加熱筒ヘッド32内に収容される。
As shown in FIGS. 5 and 6, the torpedo 63 is formed in a cylindrical shape having a diameter that can be inserted into the heating cylinder head 32, and a male screw 62 a of the needle 62 is screwed into the center of one end. A female screw 63a is formed. Further, in the torpedo 63, when the torpedo 63 is accommodated at a predetermined position in the heating cylinder head 32, the center portion of the female screw 63a is located from the position facing the second nozzle mounting hole 53 provided in the heating cylinder head 32. A physical foaming agent introduction hole 63b extending to the center of the sleeve 61 and a resin flow hole 63c communicating with the center hole 61d provided in the sleeve 61 are provided. The needle 62 is integrated with the torpedo 63 by screwing the male screw 62a with the female screw 63a. As shown in FIG. 2, the torpedo 63 into which the needle 62 is screwed is accommodated in the heating cylinder head 32 with the needle 62 disposed in the center hole 61 d of the sleeve 61.
樹脂流通孔63cの形状及びサイズは、樹脂流通孔63c内を流れる可塑化樹脂の圧損を可及的に小さくできるように形成される。このため、本例のトーピード63は、図6に示すように、扇形に形成された4つの樹脂流通孔63cを、トーピード63の軸心Oを中心とする円周上に等分に配置している。なお、樹脂流通孔63cの形状は、扇形に限定されず丸形状でも問題なく個数も適宜変更される。
The shape and size of the resin flow hole 63c are formed so that the pressure loss of the plasticized resin flowing in the resin flow hole 63c can be reduced as much as possible. Therefore, in the torpedo 63 of this example, as shown in FIG. 6, the four resin circulation holes 63 c formed in a fan shape are equally arranged on the circumference centering on the axis O of the torpedo 63. Yes. The shape of the resin circulation hole 63c is not limited to a fan shape, and the number of the resin circulation holes 63c can be changed as appropriate without any problem even when the shape is round.
物理発泡剤供給装置5は、図1に示すように、CO2ガスやN2ガスなどの原料ガスを貯えるガスボンベ71と、ガスボンベ71から供給される原料ガスを高温高圧にして超臨界状態の物理発泡剤とする超臨界流体生成装置72と、超臨界流体生成装置72から供給される物理発泡剤を導入空間61f内に噴射する第1の発泡剤供給ノズル73と、超臨界流体生成装置72から供給される物理発泡剤を導入空間62b内に噴射する第2の発泡剤供給ノズル74と、超臨界流体生成装置72と第1及び第2の発泡剤供給ノズル73、74とを接続する管路75に備えられた開閉弁76とから構成される。
As shown in FIG. 1, the physical foaming agent supply device 5 includes a gas cylinder 71 for storing a source gas such as CO 2 gas and N 2 gas, and a source gas supplied from the gas cylinder 71 at a high temperature and a high pressure to achieve physical properties in a supercritical state. From a supercritical fluid generator 72 as a foaming agent, a first foaming agent supply nozzle 73 for injecting a physical foaming agent supplied from the supercritical fluid generator 72 into the introduction space 61f, and the supercritical fluid generator 72 Pipe line connecting the second blowing agent supply nozzle 74 for injecting the supplied physical blowing agent into the introduction space 62b, the supercritical fluid generator 72, and the first and second blowing agent supply nozzles 73, 74. And an on-off valve 76 provided in 75.
第1の発泡剤供給ノズル73は、加熱筒ヘッド32に開設された第1のノズル取付孔52に取り付けられ、第2の発泡剤供給ノズル74は、加熱筒ヘッド32に開設された第2のノズル取付孔53に取り付けられる。第1のノズル取付孔52に対する第1の発泡剤供給ノズル73の取り付けは、例えば第1のノズル取付孔52に雌ねじを刻設すると共に、第1の発泡剤供給ノズル73の先端部外周に雄ねじを刻設し、雌ねじに雄ねじを螺合するという方法で行うことができる。第2のノズル取付孔53に対する第2の発泡剤供給ノズル74の取り付けも、これと同様に行うことができる。加熱筒ヘッド32内への物理発泡剤の供給は、発泡成形用射出成形機1が実行する各ショットの計量工程中又は計量工程完了後に、開閉弁76を開くことにより行われる。
The first blowing agent supply nozzle 73 is attached to the first nozzle mounting hole 52 provided in the heating cylinder head 32, and the second blowing agent supply nozzle 74 is provided in the second nozzle opening hole provided in the heating cylinder head 32. It is attached to the nozzle attachment hole 53. The first foaming agent supply nozzle 73 is attached to the first nozzle mounting hole 52 by, for example, engraving a female screw in the first nozzle mounting hole 52 and a male screw on the outer periphery of the tip of the first foaming agent supply nozzle 73. Can be carried out by engraving and screwing the male screw into the female screw. The second blowing agent supply nozzle 74 can be attached to the second nozzle attachment hole 53 in the same manner. The supply of the physical foaming agent into the heating cylinder head 32 is performed by opening the on-off valve 76 during the metering process of each shot performed by the foam molding injection molding machine 1 or after the metering process is completed.
第1の発泡剤供給ノズル73から導入空間61f内に噴射された物理発泡剤は、スリーブ61に形成された円筒部61aの多孔質焼結金属材料で形成された部分から、当該部分が有する微細な空孔を通って、スリーブ61のセンタ孔61dに達する。また、第2の発泡剤供給ノズル74から噴射された物理発泡剤は、トーピード63に開設された導入孔63bを通ってニードル62の導入空間62b内に供給され、ニードル62が有する微細な空孔を通って、スリーブ61のセンタ孔61dに達する。これにより、計量樹脂溜め部54内に貯えられた可塑化樹脂に物理発泡剤が接触し、可塑化樹脂中に物理発泡剤が拡散される。
The physical foaming agent injected into the introduction space 61f from the first foaming agent supply nozzle 73 is a fine part of the cylindrical portion 61a formed in the sleeve 61 and formed from a porous sintered metal material. The center hole 61d of the sleeve 61 is reached through a simple hole. Further, the physical foaming agent sprayed from the second foaming agent supply nozzle 74 is supplied into the introduction space 62b of the needle 62 through the introduction hole 63b provided in the torpedo 63, and the fine holes of the needle 62 are provided. And reaches the center hole 61d of the sleeve 61. As a result, the physical foaming agent comes into contact with the plasticized resin stored in the metering resin reservoir 54, and the physical foaming agent is diffused into the plasticized resin.
計量工程後、スクリュ34を前進駆動すると、物理発泡剤を含む可塑化樹脂が固定側金型16と可動側金型17との間に形成されたキャビティ内に射出され、所定形状の発泡成形品が作製される。
After the metering step, when the screw 34 is driven forward, a plasticizing resin containing a physical foaming agent is injected into a cavity formed between the fixed side mold 16 and the movable side mold 17, and a foam molded product having a predetermined shape. Is produced.
以下、上記のように構成された射出装置4の効果について説明する。
Hereinafter, effects of the injection device 4 configured as described above will be described.
実施形態に係る射出装置4は、スリーブ61に開設されたセンタ孔61dの外周側及び内周側の双方から、計量樹脂溜め部54内に貯えられた可塑化樹脂に物理発泡剤を供給する構成を有している。
従って、実施形態に係る射出装置4は、スリーブ61に開設されたセンタ孔61dの外周側のみから可塑化樹脂中に物理発泡剤を供給する従来の発泡成形用射出成形機に比べて、可塑化樹脂内への物理発泡剤の拡散速度を迅速化でき、発泡成形品の生産性を高めることができる。 Theinjection device 4 according to the embodiment is configured to supply a physical foaming agent to the plasticized resin stored in the metering resin reservoir 54 from both the outer peripheral side and the inner peripheral side of the center hole 61d provided in the sleeve 61. have.
Therefore, theinjection device 4 according to the embodiment is plasticized as compared with a conventional foam molding injection molding machine that supplies a physical foaming agent into the plasticized resin only from the outer peripheral side of the center hole 61d provided in the sleeve 61. The diffusion rate of the physical foaming agent into the resin can be increased, and the productivity of the foamed molded product can be increased.
従って、実施形態に係る射出装置4は、スリーブ61に開設されたセンタ孔61dの外周側のみから可塑化樹脂中に物理発泡剤を供給する従来の発泡成形用射出成形機に比べて、可塑化樹脂内への物理発泡剤の拡散速度を迅速化でき、発泡成形品の生産性を高めることができる。 The
Therefore, the
また、実施形態に係る射出装置4は、ニードル62を加熱筒ヘッド32内に収容されたトーピード63に保持して、スリーブ61に開設されたセンタ孔61dの中心部に配置する構成が開示されている。
従って、実施形態に係る射出装置4は、ニードル62をセンタ孔61dの中心部に安定に保持できるので、計量樹脂溜め部54内に貯えられた可塑化樹脂内への物理発泡剤の拡散をより均一なものとすることができる。 In addition, theinjection device 4 according to the embodiment discloses a configuration in which the needle 62 is held by a torpedo 63 accommodated in the heating cylinder head 32 and is arranged in the center portion of the center hole 61 d opened in the sleeve 61. Yes.
Therefore, since theinjection device 4 according to the embodiment can stably hold the needle 62 in the center portion of the center hole 61d, the physical foaming agent is more diffused into the plasticized resin stored in the metering resin reservoir portion 54. It can be uniform.
従って、実施形態に係る射出装置4は、ニードル62をセンタ孔61dの中心部に安定に保持できるので、計量樹脂溜め部54内に貯えられた可塑化樹脂内への物理発泡剤の拡散をより均一なものとすることができる。 In addition, the
Therefore, since the
また、実施形態に係る射出装置4は、ニードル62とトーピード63とを独立の別体に形成し、螺着によりこれらの部材を一体に組み立てる構成を有している。
従って、実施形態に係る射出装置4は、ニードル62及びトーピード63の製造を容易化できると共に、ニードル62又はトーピード63のいずれかが損傷したときには、必要な部材のみを交換すれば良いので、経済性に優れる。また、実施形態に係る射出装置4は、ニードル62とトーピード63とを螺合により一体化するので、ニードル62とトーピード63との組立作業を簡単に行うことができる。 Moreover, theinjection device 4 according to the embodiment has a configuration in which the needle 62 and the torpedo 63 are formed as separate separate bodies, and these members are assembled together by screwing.
Therefore, theinjection device 4 according to the embodiment can facilitate the manufacture of the needle 62 and the torpedo 63, and when either the needle 62 or the torpedo 63 is damaged, it is only necessary to replace only necessary members. Excellent. Moreover, since the injection apparatus 4 which concerns on embodiment integrates the needle 62 and the torpedo 63 by screwing, the assembly operation | work of the needle 62 and the torpedo 63 can be performed easily.
従って、実施形態に係る射出装置4は、ニードル62及びトーピード63の製造を容易化できると共に、ニードル62又はトーピード63のいずれかが損傷したときには、必要な部材のみを交換すれば良いので、経済性に優れる。また、実施形態に係る射出装置4は、ニードル62とトーピード63とを螺合により一体化するので、ニードル62とトーピード63との組立作業を簡単に行うことができる。 Moreover, the
Therefore, the
また、実施形態に係る射出装置4は、加熱筒ヘッド32とスリーブ61との間に、物理発泡剤の導入空間61fを形成する構成を有している。
従って、実施形態に係る射出装置4は、第1の発泡剤供給ノズル73から供給された物理発泡剤を、加熱筒ヘッド32の長さ方向に広げた後に、計量樹脂溜め部54内に貯えられた可塑化樹脂内に供給できるので、可塑化樹脂内への物理発泡剤の拡散をより迅速かつ均一なものとすることができる。 Theinjection device 4 according to the embodiment has a configuration in which a physical foaming agent introduction space 61 f is formed between the heating cylinder head 32 and the sleeve 61.
Therefore, in theinjection device 4 according to the embodiment, the physical foaming agent supplied from the first foaming agent supply nozzle 73 is expanded in the length direction of the heating cylinder head 32 and then stored in the weighing resin reservoir 54. Therefore, the diffusion of the physical foaming agent into the plasticized resin can be made quicker and more uniform.
従って、実施形態に係る射出装置4は、第1の発泡剤供給ノズル73から供給された物理発泡剤を、加熱筒ヘッド32の長さ方向に広げた後に、計量樹脂溜め部54内に貯えられた可塑化樹脂内に供給できるので、可塑化樹脂内への物理発泡剤の拡散をより迅速かつ均一なものとすることができる。 The
Therefore, in the
また、実施形態に係る射出装置4は、加熱筒ヘッド32とスリーブ61との間に形成された導入空間61f内に物理発泡剤を供給する第1の発泡剤供給ノズル73と、ニードル62の中心部に設けられた導入空間62b内に物理発泡剤を供給する第2の発泡剤供給ノズル74とを備える構成を有している。
従って、実施形態に係る射出装置4は、発泡剤供給ノズルを1つしか備えない場合に比べて、所定量の物理発泡剤を短時間で可塑化樹脂内に導入することができる。 Theinjection device 4 according to the embodiment includes a first foaming agent supply nozzle 73 that supplies a physical foaming agent into an introduction space 61f formed between the heating cylinder head 32 and the sleeve 61, and the center of the needle 62. And a second foaming agent supply nozzle 74 for supplying a physical foaming agent into an introduction space 62b provided in the section.
Therefore, theinjection device 4 according to the embodiment can introduce a predetermined amount of the physical foaming agent into the plasticized resin in a short time compared to a case where only one foaming agent supply nozzle is provided.
従って、実施形態に係る射出装置4は、発泡剤供給ノズルを1つしか備えない場合に比べて、所定量の物理発泡剤を短時間で可塑化樹脂内に導入することができる。 The
Therefore, the
なお、本発明の範囲は、上述した実施形態の構成に限定されるものではない。例えば、上述の実施形態においては、ニードル62とトーピード63とを螺合により一体化したが、かかる構成に代えて、ニードル62とトーピード63とを圧入等の他の手段で一体化することもできる。また、上述の実施形態においては、ニードル62とトーピード63とを独立の別体に構成したが、かかる構成に代えて、ニードル62とトーピード63とを一体に形成することもできる。このような構成であっても、可塑化樹脂内への物理発泡剤の拡散速度を迅速化できる。
Note that the scope of the present invention is not limited to the configuration of the embodiment described above. For example, in the above-described embodiment, the needle 62 and the torpedo 63 are integrated by screwing. However, instead of such a configuration, the needle 62 and the torpedo 63 can be integrated by other means such as press-fitting. . Further, in the above-described embodiment, the needle 62 and the torpedo 63 are configured as independent separate bodies, but the needle 62 and the torpedo 63 can be integrally formed instead of such a configuration. Even with such a configuration, the diffusion rate of the physical foaming agent into the plasticized resin can be increased.
射出ノズル33は、加熱筒ヘッド32の先端部に、例えばねじ込みなどの方法で取り付けられ、一端がトーピード63の端部に突き当てられる。これにより、加熱筒ヘッド32内において、スリーブ61及びトーピード63が安定に保持される。加熱筒ヘッド32に対する射出ノズル33の取付方法は、ねじ込みに限定されるものではなく、他の方法であっても構わない。
The injection nozzle 33 is attached to the tip of the heating cylinder head 32 by a method such as screwing, and one end is abutted against the end of the torpedo 63. Thereby, the sleeve 61 and the torpedo 63 are stably held in the heating cylinder head 32. The method of attaching the injection nozzle 33 to the heating cylinder head 32 is not limited to screwing, and other methods may be used.
1…発泡成形用射出成形機、2…フレーム、3…型開閉・型締ユニット、4…射出装置、5…物理発泡剤供給装置、11…テールストック、12…固定ダイプレート、13…可動ダイプレート、14…トグルリンク機構、15…タイバー、16…固定側金型、17…可動側金型、18…型開閉・型締用電動、20…型厚調整用モータ、31…加熱筒、32…加熱筒ヘッド、33…射出ノズル、34…スクリュ、35…バンドヒータ、36…ホッパブロック、37…スクリュ駆動部、38…ホッパ、39…ノズルタッチ/バック用モータ、41…スクリュ本体、42…スクリュヘッド、43…チェックリング機構、44…チェックシート、45…チェックリング、52…第1のノズル取付孔、53…第2のノズル取付孔、61…スリーブ、61a…円筒部、61b,61c…フランジ部、61d…センタ孔、61e…補強部、61f…物理発泡剤導入空間、62…ニードル、62a…雄ねじ、62b…物理発泡剤導入空間、63…トーピード、63a…雌ねじ、63b…物理発泡剤導入孔、63c…樹脂流通孔、71…ガスボンベ、72…超臨界流体生成装置、73…第1の発泡剤供給ノズル、74…第2の発泡剤供給ノズル、75…管路、76…開閉弁。
DESCRIPTION OF SYMBOLS 1 ... Injection molding machine for foam molding, 2 ... Frame, 3 ... Mold opening / closing and clamping unit, 4 ... Injection device, 5 ... Physical foaming agent supply device, 11 ... Tail stock, 12 ... Fixed die plate, 13 ... Movable die Plate ... 14 Toggle link mechanism, 15 ... tie bar, 16 ... fixed side mold, 17 ... movable side mold, 18 ... electric for mold opening / closing and clamping, 20 ... motor for adjusting mold thickness, 31 ... heating cylinder, 32 ... Heating cylinder head, 33 ... Injection nozzle, 34 ... Screw, 35 ... Band heater, 36 ... Hopper block, 37 ... Screw drive unit, 38 ... Hopper, 39 ... Motor for nozzle touch / back, 41 ... Screw body, 42 ... Screw head, 43 ... check ring mechanism, 44 ... check sheet, 45 ... check ring, 52 ... first nozzle mounting hole, 53 ... second nozzle mounting hole, 61 ... sleeve, 6 a ... cylindrical part, 61b, 61c ... flange part, 61d ... center hole, 61e ... reinforcing part, 61f ... physical foaming agent introduction space, 62 ... needle, 62a ... male screw, 62b ... physical foaming agent introduction space, 63 ... torpedo, 63a ... female screw, 63b ... physical foaming agent introduction hole, 63c ... resin flow hole, 71 ... gas cylinder, 72 ... supercritical fluid generator, 73 ... first foaming agent supply nozzle, 74 ... second foaming agent supply nozzle, 75 ... Pipe line, 76 ... Open / close valve.
Claims (5)
- 先端側に逆流防止用のチェックリング機構を備えたスクリュと、
前記スクリュが回転可能かつ前後進可能に収納された加熱筒と、
前記加熱筒の先端部に備えられた加熱筒ヘッドと、
前記加熱筒ヘッドの先端部に連結された射出ノズルと、
前記加熱筒ヘッドに取り付けられた物理発泡剤を供給する発泡剤供給ノズルと、
少なくとも一部が多孔質材料をもって形成され、中心部に樹脂通路を有するセンタ孔が開設されたスリーブと、を備え、
前記スクリュの先端部から前記射出ノズルの先端部までの計量樹脂溜め部内に貯えられた可塑化樹脂と、前記発泡剤供給ノズルから供給される物理発泡剤と、の混合体を金型のキャビティ内に射出充填して、所要の発泡成形体を成形する発泡成形用射出成形機の射出装置において、
前記加熱筒ヘッドに前記スリーブを収容すると共に、前記スリーブに開設された前記センタ孔内に、少なくとも一部が多孔質材料をもって形成され、中心部に前記発泡剤供給ノズルから供給される物理発泡剤の導入空間が設けられたニードルを収容した
ことを特徴とする発泡成形用射出成形機の射出装置。 A screw having a check ring mechanism for preventing backflow on the tip side;
A heating cylinder in which the screw is rotatable and can be moved forward and backward; and
A heating cylinder head provided at the tip of the heating cylinder;
An injection nozzle connected to the tip of the heating cylinder head;
A foaming agent supply nozzle for supplying a physical foaming agent attached to the heating cylinder head;
A sleeve having at least a part formed of a porous material and having a center hole having a resin passage in the center,
A mixture of the plasticizing resin stored in the metering resin reservoir from the tip of the screw to the tip of the injection nozzle and the physical foaming agent supplied from the foaming agent supply nozzle is placed in the mold cavity. In an injection apparatus of an injection molding machine for foam molding, which is injection-filled to form a required foam molded article,
A physical foaming agent that accommodates the sleeve in the heating cylinder head, is formed with a porous material in the center hole formed in the sleeve, and is supplied from the foaming agent supply nozzle to the center portion. An injection device for an injection molding machine for foam molding, characterized in that a needle provided with an introduction space is accommodated. - 前記ニードルは、前記加熱筒ヘッド内に収容されたトーピードに保持されて前記センタ孔の中心部に配置され、前記トーピードは、前記センタ孔と連通する樹脂流通孔と、前記導入空間と連通する物理発泡剤の導入孔と、を有していることを特徴とする請求項1に記載された発泡成形用射出成形機の射出装置。 The needle is held by a torpedo accommodated in the heating cylinder head and disposed at the center of the center hole, and the torpedo communicates with a resin circulation hole communicating with the center hole and a physical communicating with the introduction space. The injection device for an injection molding machine for foam molding according to claim 1, further comprising an introduction hole for a foaming agent.
- 前記ニードルは、前記トーピードと独立の別体に形成され、前記トーピードに螺着されていることを特徴とする請求項2に記載された発泡成形用射出成形機の射出装置。 3. The injection apparatus for an injection molding machine for foam molding according to claim 2, wherein the needle is formed separately from the torpedo and is screwed to the torpedo.
- 前記加熱筒ヘッドと前記スリーブとの間に、前記発泡剤供給ノズルから供給される物理発泡剤の導入空間を形成することを特徴とする請求項1に記載された発泡成形用射出成形機の射出装置。 The injection of a foam molding injection molding machine according to claim 1, wherein a space for introducing a physical foaming agent supplied from the foaming agent supply nozzle is formed between the heating cylinder head and the sleeve. apparatus.
- 前記発泡剤供給ノズルは、前記加熱筒ヘッドと前記スリーブとの間に形成された前記導入空間内に物理発泡剤を供給する第1の発泡剤供給ノズルと、前記ニードルの中心部に設けられた前記導入空間内に物理発泡剤を供給する第2の発泡剤供給ノズルと、の組み合わせからなることを特徴とする請求項4に記載された発泡成形用射出成形機の射出装置。 The foaming agent supply nozzle is provided at the center of the needle, and a first foaming agent supply nozzle that supplies a physical foaming agent into the introduction space formed between the heating cylinder head and the sleeve. The injection device for an injection molding machine for foam molding according to claim 4, comprising a combination with a second foaming agent supply nozzle for supplying a physical foaming agent into the introduction space.
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