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WO2018135357A1 - Multistage coil and circuit structure - Google Patents

Multistage coil and circuit structure Download PDF

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Publication number
WO2018135357A1
WO2018135357A1 PCT/JP2018/000395 JP2018000395W WO2018135357A1 WO 2018135357 A1 WO2018135357 A1 WO 2018135357A1 JP 2018000395 W JP2018000395 W JP 2018000395W WO 2018135357 A1 WO2018135357 A1 WO 2018135357A1
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WO
WIPO (PCT)
Prior art keywords
coil
winding
coils
axial direction
core
Prior art date
Application number
PCT/JP2018/000395
Other languages
French (fr)
Japanese (ja)
Inventor
北 幸功
Original Assignee
株式会社オートネットワーク技術研究所
住友電装株式会社
住友電気工業株式会社
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Application filed by 株式会社オートネットワーク技術研究所, 住友電装株式会社, 住友電気工業株式会社 filed Critical 株式会社オートネットワーク技術研究所
Publication of WO2018135357A1 publication Critical patent/WO2018135357A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F17/00Fixed inductances of the signal type 
    • H01F17/04Fixed inductances of the signal type  with magnetic core
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/29Terminals; Tapping arrangements for signal inductances
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F37/00Fixed inductances not covered by group H01F17/00

Definitions

  • the technology disclosed in the present specification relates to a multistage coil and a circuit configuration body to which the multistage coil is connected.
  • the technology disclosed in the present specification has been completed based on the above situation, and aims to reduce the size of the circuit structure.
  • the technology disclosed in the present specification includes at least two or more coils each having a winding part formed by winding a winding, and a connection part extending from the winding part, and the winding
  • a plurality of magnetic cores including: a shaft portion disposed along an axial direction of the winding portion at a center in a radial direction of the winding portion; and a wall portion extending along the radial direction of the winding portion.
  • the coils are arranged along the axial direction, and the magnetic core is between a pair of end cores arranged at both ends in the axial direction of the plurality of coils and the plurality of adjacent coils. It is the multistage coil provided with the intermediate core arranged one by one.
  • a plurality of coils conventionally connected individually to the circuit board can be collectively handled as one multistage coil. That is, the number of parts can be reduced.
  • the magnetic core of one coil and the magnetic core of the other coil are arranged between adjacent coils. Since it can be set as the form which shares the magnetic core of an adjacent coil, the arrangement
  • positioning area of a coil can be made small compared with the case where a several separate coil is arranged. That is, the circuit structure to which the coil is connected can be reduced in size.
  • the multi-stage coil may have the following configuration.
  • the multi-stage coil may be housed in a coil case, and the coil case may be filled with a potting material.
  • Such a configuration eliminates air vibration due to magnetostriction and makes it difficult to generate abnormal noise. Further, rattling of the multistage coil in the coil case is suppressed. Further, since it is not necessary to separately provide a holding structure for holding the multistage coil in an assembled state, the configuration can be simplified and the size can be reduced.
  • the connecting portion may extend in the extending direction from the winding portion and bend in the intersecting direction intersecting the extending direction. According to such a configuration, when the intersecting direction is set in the same direction as the axial direction of the winding portion, the axial direction of the winding portion is in a vertically placed state parallel to the plate surface of the circuit board, Multistage coils can be placed on the circuit board.
  • the connecting part may be bent from the winding part and bent into a crank shape.
  • the multi-stage coil can be disposed between the pair of circuit boards in a horizontal state in which the axial direction of the winding portion is perpendicular to the plate surface of the circuit board. That is, the distance between the pair of circuit boards can be reduced as compared with the conventional one.
  • the technology disclosed in the present specification includes a winding portion formed by winding a winding, and a connection portion extended from the winding portion, and is along the axial direction of the winding portion.
  • a plurality of coils arranged side by side, a shaft portion arranged along the axial direction of the winding portion at the radial center of the winding portion, and along the radial direction of the winding portion
  • a pair of end cores disposed at both ends in the axial direction of the plurality of coils, and an intermediate core disposed one by one between the plurality of adjacent coils
  • a multi-stage coil including a magnetic core including the circuit core is connected to the conductive circuit of the circuit board.
  • the circuit structure can be reduced in size.
  • the perspective view of the coil assembly of Embodiment 1 Exploded perspective view of coil assembly Exploded perspective view of choke coil Exploded bottom view of choke coil Plan view of the intermediate core Bottom view of choke coil Top view of choke coil Choke coil front view Choke coil side view Bottom view of coil assembly without potting material Top view of coil assembly Front view of coil assembly
  • Conceptual diagram of a circuit assembly with a coil assembly mounted The perspective view of the coil assembly of Embodiment 2.
  • Plan view of a two-stage choke coil of another embodiment Plan view of a two-stage choke coil of another embodiment
  • a coil assembly 10 (an example of a multistage coil) according to the first embodiment accommodates a two-stage choke coil 11 (an example of a multistage coil) in a coil case 30 as shown in FIGS. 30 is filled with a potting material 36.
  • the two-stage choke coil 11 has a magnetic core 12 and two coils 20.
  • the magnetic core 12 of the present embodiment is between a pair of first cores 12A (an example of an end core) and a second core 12B (an example of an end core) that are called the so-called PQ-type cores.
  • the intermediate core 12C is combined.
  • the first core 12 ⁇ / b> A and the second core 12 ⁇ / b> B include a slightly thick flat plate-like wall portion 13, a columnar shaft portion 14 protruding from the center of one surface side of the wall portion 13 to one side, and one wall portion 13. And a pair of plate-like leg portions 15 projecting in the same direction as the shaft portion 14 from a pair of side edges facing each other.
  • the pair of side edges where the leg portions 15 are not provided are cut out in a substantially triangular shape from the vicinity of both end portions toward the shaft portion 14.
  • a substantially ribbon shape see FIG. 8
  • the wall portion 13 is not limited to a ribbon shape, and other shapes such as a rectangle may be used.
  • the intermediate core 12C is disposed between the first core 12A and the second core 12B, and has the same shape and the same size as the wall portion 13 of the first core 12A and the second core 12B and has an equivalent thickness. From the wall portion 13C, the columnar intermediate shaft portion 14C protruding from the center of both surfaces of the intermediate wall portion 13C toward the first core 12A and the second core 12B, and a pair of side edges facing the intermediate wall portion 13C A plate-like intermediate leg portion 15C protruding toward the first core 12A and the second core 12B.
  • the intermediate core 12C abuts the shaft portions 14 and 14C and the leg portions 15 and 15C with the first core 12A and the second core 12B aligned with the wall portion 13 (intermediate wall portion 13C). Are superimposed. In this state, a space is formed between the first core 12A and the intermediate core 12C, and between the intermediate core 12C and the second core 12B, and a coil 20 described later is arranged in this space. (See FIGS. 6 and 7).
  • the coil 20 used in this embodiment is an edgewise coil formed by winding a rectangular wire in an edgewise shape and in an annular shape. As shown in FIG. 3, one coil 20 is wound to form both ends of a rectangular wire (referred to as connecting portions 22 ⁇ / b> A and 22 ⁇ / b> B) from both ends in the axial direction L of the winding portion 21 that is wound and forms a cylindrical shape as a whole.
  • connecting portions 22 ⁇ / b> A and 22 ⁇ / b> B are extended in the same direction (extending direction X) orthogonal to the axial direction L and in parallel with each other, and L along the axial direction L (intersecting direction Y intersecting the extending direction X). It is shaped like a letter.
  • connection end 23 The leading end side of the flat wire is a connection end 23 connected to the conductive circuit.
  • the pair of connection portions 22 ⁇ / b> A and 22 ⁇ / b> B of one coil 20 extends from different heights in the axial direction L of the winding portion 21.
  • the pair of connection portions 22 ⁇ / b> A and 22 ⁇ / b> B of one coil 20 is set to a dimension such that the tips (connection end portions 23) thereof have the same height in the axial direction L of the winding portion 21.
  • Each of the pair of connection portions 22A and 22B (connection end portion 23) is formed with a connection hole 26 so as to be connected to the conductive circuit by bolt fastening.
  • the two coils 20 are arranged one by one in the space between the first core 12A and the intermediate core 12C and between the intermediate core 12C and the second core 12B. That is, the winding portion 21 of the first coil 20A is arranged around the shaft portions 14 and 14C of the first core 12A and the intermediate core 12C, and the winding portion 21 of the first coil 20A is the intermediate core. 12C and the second core 12B are arranged around the shaft portions 14C and 14 (see FIG. 8).
  • the winding direction of the rectangular wire of the first coil 20A on the upper side and the second coil 20B on the lower side is the same direction. Further, both ends of the flat wire of the first coil 20A are bent so that the connecting portions 22A and 22B extend upward, and both ends of the flat wire of the second coil 20B are connected to the connecting portions 22A and 22B. It is bent so as to extend downward. That is, the first coil 20A and the second coil 20B are arranged so that the winding direction of the flat wire is the same, while the connecting portions 22A and 22B face the opposite side.
  • leg portions 15 and 15C of the magnetic core 12 described above have an inner surface that follows the side edge of the coil 20. That is, as shown in FIG. 5 and FIG. 8, the lower side in the figure is a shape along the extending direction of both ends of the flat wire, and the upper side is a shape along the winding part 21.
  • Such a magnetic core 12A, 12B, 12C and the two coils 20A, 20B form a two-stage choke coil 11 (see FIGS. 6 to 9).
  • the two-stage choke coil 11 is accommodated in the coil case 30.
  • the coil case 30 is made of a synthetic resin material, and as shown in FIG. More specifically, the coil case 30 includes a pair of first side walls 32 along the outer surface of the wall portion 13 of the two-stage choke coil 11 and a pair of second side walls along the outer surface of the leg portion 15 of the two-stage choke coil 11. 33 and the bottom wall 34 of the two-stage choke coil 11 along the surface opposite to the surface from which the connecting portions 22A and 22B are extended. Among the edges of the opening 31 of the coil case 30, ribs 35 project outward from the edge on the second side wall 33 side.
  • the side edges on the rear side are notched obliquely toward the inside in the vicinity of the center along the side edges of the wall 13 of the two-stage choke coil 11 ( (See FIG. 12). Further, the region of the bottom wall 34 corresponding to the first coil 20A and the second coil 20B of the two-stage choke coil 11 swells in a cross-section arc shape toward the rear side along the outer periphery of the winding portion 21.
  • the protruding bulging portion 34A is used (see FIGS. 11 and 12).
  • a positioning protrusion (not shown) for positioning the magnetic core 12 of the two-stage choke coil 11 inserted in the coil case 30 and the first coil 20A and the second coil 20B.
  • the portion is provided so as to protrude forward. That is, the magnetic core 12, the first coil 20A, and the second coil 20B are held at the proper assembly position in a state where the two-stage choke coil 11 is accommodated in the coil case 30 by the positioning protrusion. ing.
  • the two-stage choke coil 11 includes a pair of connection portions 22 ⁇ / b> A and 22 ⁇ / b> B (four in total) of each coil 20 in the coil case 30 so as to protrude toward the outside of the opening 31. Is housed in. In this state, the outer surface of the magnetic core 12 is in contact with a plurality of contact ribs (not shown) provided inside the coil case 30, and there is a slight gap between the outer surface of the magnetic core 12 and the inner surface of the coil case 30. A gap is formed (see FIG. 10). A gap is also formed between the magnetic core 12 and the coil 20. These gaps are filled with a potting material 36, and the coil assembly 10 is integrated as a whole. In addition, as the potting material 36, an epoxy resin etc. can be used, for example.
  • the coil assembly 10 described above is arranged at a predetermined position on the circuit board 41 and is conductively connected to the conductive circuit. Details will be described later.
  • the two-stage choke coil 11 in an assembled state is inserted into the coil case 30 with the two pairs of connection portions 22 ⁇ / b> A and 22 ⁇ / b> B protruding from the opening 31.
  • the outer surface of the two-stage choke coil 11 is inserted into the back while being in contact with a contact rib (not shown) provided inside the coil case 30 and positioned by a positioning projection (not shown).
  • the coil case 30 When the two-stage choke coil 11 is inserted into the normal position of the coil case 30 and positioned, the coil case 30 is placed so that the opening 31 of the coil case 30 faces upward, and the potting material 36 is filled from the opening 31.
  • the potting material 36 is filled in a gap between the two-stage choke coil 11 and the coil case 30 and a gap between the magnetic core 12 and the coil 20 and gradually hardens. Thereby, the coil assembly 10 in which the two-stage choke coil 11 is fixed in the coil case 30 is completed (see FIG. 1).
  • both ends of the rectangular wire of the coil 20 are extended outward (in the same direction) from the opening 31 of the coil case 30, and the connection portions 22A and 22B of the first coil 20A and the second coil 20B are connected.
  • the portions 22A and 22B are bent toward the opposite side. Further, the extended portion from the coil case 30 at the end of the coil 20 is firmly fixed by the potting material 36 so that the proximal end side does not move.
  • Such a coil assembly 10 is connected to the circuit board 41.
  • the circuit board 41 has a plurality of bus bars 43 (an example of a conductive circuit) arranged on the back side of an insulating board on which a printed circuit (not shown) is printed on the front side.
  • a plurality of connection holes 42 for connecting the connection portions 22 ⁇ / b> A and 22 ⁇ / b> B of the coil assembly 10 disposed on the front surface side to the bus bar 43 are provided at predetermined positions of the circuit board 41.
  • connection portions 22 ⁇ / b> A and 22 ⁇ / b> B are extended faces in the direction facing the circuit board 41, i.e., the axial direction L of the winding portion 21 is parallel to the plate surface of the circuit board 41.
  • the circuit board 41 is arranged at a predetermined position, and the connection holes 26 of the connection portions 22A and 22B (connection end portions 23) are overlapped with the connection holes 44 of the bus bar 43 exposed from the connection holes 42 of the circuit board 41. Then, the bolt 45 and the nut 46 are fastened (screwed) to connect to the bus bar 43 (conductive circuit) on the back side of the circuit board 41.
  • a plurality of coils (coils 20A and 20B of the present embodiment) that have been individually connected to the circuit board 41 are collectively formed as one coil assembly 10. It can be handled. That is, the number of parts can be reduced.
  • the magnetic core of one coil and the magnetic core of the other coil are arranged between adjacent coils.
  • the magnetic core 12 (the first core 12A and the second core 12B) disposed between the adjacent coils 20A and 20B can be used as one intermediate core 12C. Therefore, the configuration is simplified as compared with the configuration in which two coils are arranged, and the coil assembly 10 can be downsized. As a result, the circuit structure 40 to which the coil assembly 10 is connected can be reduced in size.
  • the two-stage choke coil 11 is accommodated in the coil case 30 and the potting material 36 is filled in the coil case 30, vibration of air due to magnetostriction is eliminated, and noise is hardly generated. Further, rattling of the two-stage choke coil 11 in the coil case 30 is suppressed. Further, since it is not necessary to separately provide a holding structure for holding the two-stage choke coil 11 in the assembled state, the configuration is simplified, and the coil assembly 10 and thus the circuit structure 40 can be downsized.
  • connection portions 22A, 22B of the coils 20A, 20B are extended from the winding portion 21 in the extending direction X, and the direction along the axial direction L of the winding portion 21 (intersection intersecting with the extending direction X). Since the structure is bent in the direction Y), the coil assembly 10 can be disposed on the circuit board 41 in a vertically placed state in which the axial direction L of the winding portion 21 is parallel to the plate surface of the circuit board 41. .
  • the coil assembly 50 of the present embodiment is different from the first embodiment in the form of a pair of connection portions 62A and 62B extending from the winding portion 61.
  • the connecting portions 62A and 62B are extended from both ends in the axial direction L of the winding portion 61 having a cylindrical shape as a whole in the same direction (extending direction X) and straight and parallel to each other. .
  • a connecting hole 66 is formed through each of the tips of the connecting portions 62A and 62B so as to be connected to the conductive circuit by bolt fastening.
  • the coil assembly 50 of the present embodiment is different from the first embodiment in that the coil case 70 is provided with an elastic fixing piece 76 for attaching to a coil base (not shown) provided on the circuit board side. Yes.
  • the elastic fixing piece 76 has a plate shape and is integrally provided on each of the pair of second side walls 73 of the coil case 70.
  • the elastic fixing piece 76 is erected vertically from the second side wall 73 toward the outside so that the plate surface thereof is parallel to the pair of first side walls 72.
  • Each elastic fixing piece 76 is formed with a through hole 77 for attaching to a fixing hole of a coil base (not shown).
  • both end portions on the base end side of the elastic fixing piece 76 are integrally connected to a pair of reinforcing walls 78 extending up and down on the second side wall 73.
  • the pair of elastic fixing pieces 76 can be slightly elastically deformed with respect to the coil case 70.
  • the coil assembly 50 is connected to the conductive circuit in a state where the connecting portions 62A and 62B are parallel to the circuit board.
  • a coil assembly 80 according to the third embodiment will be described with reference to FIG. In the following description, only the configuration different from that of the first embodiment will be described, and the same configuration as that of the first embodiment will be denoted by the reference numeral obtained by adding 70 to the reference numeral of the first embodiment, and redundant description will be omitted.
  • the coil assembly 80 of the present embodiment is different from the first embodiment in the form of the end portion of the flat wire that extends from the coil 90.
  • a pair of end portions (connecting portions 92A, 92B) of the flat wire are directed in the same direction (extending direction X) perpendicular to the axial direction L from both ends in the axial direction L of the winding portion 91 having a cylindrical shape as a whole. And extending in parallel with each other and bent into a crank shape in the same direction.
  • a pair of ends (connecting portions 92A and 92B) of the flat wire are directed from the winding portion 91 to the right side (extending direction X) in the drawing.
  • An extended portion 93 that extends in an extended manner, a stepped portion 94 that extends downward (intersection direction Y intersecting the extending direction X and axial direction L of the winding portion 91), and a stepped portion 94.
  • a connecting end portion 95 extending rightward (extending direction X).
  • the height of the pair of connection end portions 95 of one coil 90 is set to be flush with each other.
  • Each of the pair of connection end portions 95 is formed with a connection hole 96 so as to be connected to the conductive circuit by bolt fastening.
  • the coil assembly 80 is electrically conductive in a horizontal state in which the connection end portion 95 is parallel to the circuit board, in other words, the axial direction L of the winding portion 91 is perpendicular to the plate surface of the circuit board. Connected to the circuit.
  • the pair of connection portions 92A and 92B (connection end portions 95) of the upper first coil 90A in the drawing are along the plate surface of the circuit board disposed on the upper side. It is connected to a bus bar 123A (conductive circuit).
  • connection portions 92A and 92B (connection end portion 95) of the second coil 90B on the lower side in the drawing are connected to a bus bar 123B (conductive circuit) along the plate surface of the circuit board disposed on the lower side.
  • the coil assembly 80 is disposed between a pair of circuit boards and is connected to the bus bars 123A and 123B (conductive circuit) of the respective circuit boards.
  • connection end 95 of the first coil 90A and the connection end 95 of the second coil 90B are arranged so as to face each other, and an insulating mounting base 130 is provided between these facing surfaces. ing.
  • a nut 126 is embedded in the mounting base 130 at a position corresponding to the connection hole 96 of the coil 90 and the connection hole 124 of the bus bar 123, and the connection hole 96 and the connection hole 124 are passed through the nut 126.
  • FIG. 18 shows a state in which two coil assemblies having a conventional configuration are arranged side by side, but the one in FIG. 15 showing the connection state of this embodiment is a bus bar compared to the conventional one.
  • the distance between 123A and 123B (between conductive circuits) can be reduced.
  • the two-stage choke coil is housed in the coil case and the coil assembly is filled with the potting material.
  • the coil case and the potting material may be omitted.
  • the choke coil may be integrally fixed and held by a synthetic resin material, or an adhesive or other holding member may be used.
  • the configuration is limited to the above embodiment as long as the magnetic core and the coil are fixed. It is not a thing.
  • the form of the coil case is not limited to the above embodiment, and can be appropriately changed, for example, the bottom wall 34 has a flat plate shape.
  • the winding direction of the flat wire of the two coils is the same direction, but the winding direction may be opposite.
  • connection portion of the two coils extends in the same direction from the winding portion
  • the connecting portion may be extended in different directions.
  • FIG. 16 it is good also as a structure by which the connection parts 142A and 142B of the two coils 140 are extended to the opposite side.
  • the extension direction of a pair of connection part 22A, 22B of the one coil 20 is the same direction (extension direction X of embodiment) orthogonal to the axial direction L of the winding part 21.
  • the connection portions 152 ⁇ / b> A and 152 ⁇ / b> B of the coil 150 extend in different directions orthogonal to the axial direction L, that is, cross each other in plan view. It may be a form.
  • a pair of connection part of one coil is extended toward the same direction (extension direction X) orthogonal to the axial direction L of a winding part, and a direction along the axial direction L
  • extension direction X extension direction orthogonal to the axial direction L of a winding part
  • the coil is not limited to the edgewise coil, and other types of coils may be used.
  • the coil and the conductive circuit are electrically connected by bolt fastening.
  • the present invention is not limited to this, and may be connected by, for example, soldering.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Coils Or Transformers For Communication (AREA)
  • Coils Of Transformers For General Uses (AREA)

Abstract

A multistage coil provided with: a plurality of coils having a winding part on which a winding wire is wound, and a connection part that is extended from the winding part, there being at least two coils; and a magnetic core having a shaft part disposed along the axial direction of the winding part in the radial center of the winding part, and a wall part extending along the radial direction of the winding part. The plurality of coils are provided in a row arrangement along the axial direction, and the magnetic core is provided with: a pair of end-part cores disposed on both axial-direction end parts of the plurality of coils; and a central core, one such central core being disposed between each of the neighboring plurality of coils.

Description

多段コイルおよび回路構成体Multistage coil and circuit structure
 本明細書に開示される技術は、多段コイル、および、多段コイルが接続された回路構成体に関する。 The technology disclosed in the present specification relates to a multistage coil and a circuit configuration body to which the multistage coil is connected.
 従来より、導電回路を有する回路基板に種々の電子部品が実装された回路構成体が知られている。このような回路構成体において、回路基板上に実装される電子部品として、コイルが使用される場合がある。 Conventionally, there has been known a circuit structure in which various electronic components are mounted on a circuit board having a conductive circuit. In such a circuit structure, a coil may be used as an electronic component mounted on a circuit board.
特開2015-104183号公報JP2015-104183A
 しかしコイルは比較的大型であるため、回路基板上にコイルを搭載するための領域を広く設ける必要があり、その領域を避けて導電回路を配索しなければならない。特にコイルが複数個搭載される場合には、回路基板、ひいては、回路構成体が大型化するという問題がある。 However, since the coil is relatively large, it is necessary to provide a wide area for mounting the coil on the circuit board, and the conductive circuit must be routed to avoid that area. In particular, when a plurality of coils are mounted, there is a problem that the circuit board, and thus the circuit structure, is enlarged.
 本明細書に開示される技術は上記のような事情に基づいて完成されたものであって、回路構成体を小型化することを目的とする。 The technology disclosed in the present specification has been completed based on the above situation, and aims to reduce the size of the circuit structure.
 本明細書に開示される技術は、巻き線を巻回してなる巻回部と、前記巻回部から延出された接続部と、を有する少なくとも2つ以上の複数のコイルと、前記巻回部の径方向の中心において当該巻回部の軸方向に沿って配される軸部と、前記巻回部の径方向に沿って延びる壁部と、を有する磁性コアと、を備え、前記複数のコイルは前記軸方向に沿って並べられており、前記磁性コアは、前記複数のコイルの前記軸方向における両端部に配される一対の端部コアと、隣り合う前記複数のコイルの間に1つずつ配される中間コアと、を備えている多段コイルである。 The technology disclosed in the present specification includes at least two or more coils each having a winding part formed by winding a winding, and a connection part extending from the winding part, and the winding A plurality of magnetic cores including: a shaft portion disposed along an axial direction of the winding portion at a center in a radial direction of the winding portion; and a wall portion extending along the radial direction of the winding portion. The coils are arranged along the axial direction, and the magnetic core is between a pair of end cores arranged at both ends in the axial direction of the plurality of coils and the plurality of adjacent coils. It is the multistage coil provided with the intermediate core arranged one by one.
 このような構成によれば、従来、回路基板に対して個別に接続していた複数のコイルを、1つの多段コイルとして一括に取り扱うことができる。すなわち、部品点数を減らすことができる。また、従来のように複数の個別のコイルを並べて配する構成では、隣り合うコイルの間には、一方のコイルの磁性コアと他方のコイルの磁性コアが配置されることになるが、上記構成によれば、隣り合うコイルの磁性コアを共有する形態とすることができるから、複数の個別のコイルを並べる場合と比較して、コイルの配置面積を小さくすることができる。すなわち、コイルを接続した回路構成体を小型化することができる。 According to such a configuration, a plurality of coils conventionally connected individually to the circuit board can be collectively handled as one multistage coil. That is, the number of parts can be reduced. Further, in the conventional arrangement in which a plurality of individual coils are arranged side by side, the magnetic core of one coil and the magnetic core of the other coil are arranged between adjacent coils. Since it can be set as the form which shares the magnetic core of an adjacent coil, the arrangement | positioning area of a coil can be made small compared with the case where a several separate coil is arranged. That is, the circuit structure to which the coil is connected can be reduced in size.
 上記多段コイルは、以下の構成を備えていてもよい。 The multi-stage coil may have the following configuration.
 多段コイルはコイルケースに収容されるとともに、コイルケース内にポッティング材が充填されている構成としてもよい。 The multi-stage coil may be housed in a coil case, and the coil case may be filled with a potting material.
 このような構成によれば、磁歪による空気の振動がなくなり、異音が生じ難くなる。また、コイルケース内で多段コイルががたつくことが抑制される。また、多段コイルを組立状態に保持する保持構造を別途設ける必要がないため、構成が簡素化されるとともに、小型化することができる。 Such a configuration eliminates air vibration due to magnetostriction and makes it difficult to generate abnormal noise. Further, rattling of the multistage coil in the coil case is suppressed. Further, since it is not necessary to separately provide a holding structure for holding the multistage coil in an assembled state, the configuration can be simplified and the size can be reduced.
 接続部は巻回部から延出方向に延出されるとともに延出方向と交差する交差方向に屈曲されていてもよい。このような構成によれば、交差方向が巻回部の軸方向と同方向に設定された場合には、巻回部の軸方向が回路基板の板面と平行となる縦置きの状態で、多段コイルを回路基板に配置することができる。 The connecting portion may extend in the extending direction from the winding portion and bend in the intersecting direction intersecting the extending direction. According to such a configuration, when the intersecting direction is set in the same direction as the axial direction of the winding portion, the axial direction of the winding portion is in a vertically placed state parallel to the plate surface of the circuit board, Multistage coils can be placed on the circuit board.
 また、接続部は巻回部から延出されるとともにクランク状に屈曲されていてもよい。このような構成によれば、巻回部の軸方向が回路基板の板面と垂直となる横置きの状態で、多段コイルを一対の回路基板の間に配置することができる。つまり、一対の回路基板間の距離を従来と比較して小さくすることができる。 Further, the connecting part may be bent from the winding part and bent into a crank shape. According to such a configuration, the multi-stage coil can be disposed between the pair of circuit boards in a horizontal state in which the axial direction of the winding portion is perpendicular to the plate surface of the circuit board. That is, the distance between the pair of circuit boards can be reduced as compared with the conventional one.
 さらに、本明細書に開示される技術は、巻き線を巻回してなる巻回部と、前記巻回部から延出された接続部と、を有し、前記巻回部の軸方向に沿って並べられた少なくとも2つ以上の複数のコイルと、前記巻回部の径方向の中心において当該巻回部の軸方向に沿って配される軸部と、前記巻回部の径方向に沿って延びる壁部と、を有し、前記複数のコイルの軸方向における両端部に配される一対の端部コアと、隣り合う前記複数のコイルの間に1つずつ配される中間コアと、を備える磁性コアと、を備えている多段コイルが、回路基板の導電回路に接続されている回路構成体である。 Furthermore, the technology disclosed in the present specification includes a winding portion formed by winding a winding, and a connection portion extended from the winding portion, and is along the axial direction of the winding portion. A plurality of coils arranged side by side, a shaft portion arranged along the axial direction of the winding portion at the radial center of the winding portion, and along the radial direction of the winding portion A pair of end cores disposed at both ends in the axial direction of the plurality of coils, and an intermediate core disposed one by one between the plurality of adjacent coils, A multi-stage coil including a magnetic core including the circuit core is connected to the conductive circuit of the circuit board.
 本明細書に開示される技術によれば、回路構成体を小型化することができる。 According to the technique disclosed in this specification, the circuit structure can be reduced in size.
実施形態1のコイル組立体の斜視図The perspective view of the coil assembly of Embodiment 1 コイル組立体の分解斜視図Exploded perspective view of coil assembly チョークコイルの分解斜視図Exploded perspective view of choke coil チョークコイルの分解底面図Exploded bottom view of choke coil 中間コアの平面図Plan view of the intermediate core チョークコイルの底面図Bottom view of choke coil チョークコイルの平面図Top view of choke coil チョークコイルの正面図Choke coil front view チョークコイルの側面図Choke coil side view ポッティング材を省略したコイル組立体の底面図Bottom view of coil assembly without potting material コイル組立体の平面図Top view of coil assembly コイル組立体の正面図Front view of coil assembly コイル組立体を実装した回路構成体の概念図Conceptual diagram of a circuit assembly with a coil assembly mounted 実施形態2のコイル組立体の斜視図The perspective view of the coil assembly of Embodiment 2. 実施形態3のコイル組立体を導電回路に接続した状態の断面図Sectional drawing of the state which connected the coil assembly of Embodiment 3 to the conductive circuit 他の実施形態の2段型チョークコイルの平面図Plan view of a two-stage choke coil of another embodiment 他の実施形態の2段型チョークコイルの平面図Plan view of a two-stage choke coil of another embodiment 従来のコイルを2つ並べて導電回路に接続した状態の断面図Sectional view of a state where two conventional coils are aligned and connected to a conductive circuit
 <実施形態1>
 実施形態1を図1ないし図13によって説明する。
<Embodiment 1>
A first embodiment will be described with reference to FIGS.
 実施形態1のコイル組立体10(多段コイルの一例)は、図1および図2に示すように、2段型チョークコイル11(多段コイルの一例)をコイルケース30内に収容するとともに、コイルケース30内にポッティング材36を充填して構成されている。 A coil assembly 10 (an example of a multistage coil) according to the first embodiment accommodates a two-stage choke coil 11 (an example of a multistage coil) in a coil case 30 as shown in FIGS. 30 is filled with a potting material 36.
 図3および図4に示すように、2段型チョークコイル11は、磁性コア12と、2つのコイル20とを有する。本実施形態の磁性コア12は、いわゆるPQ型コアと称される同形同大の一対の第1コア12A(端部コアの一例)および第2コア12B(端部コアの一例)の間に、中間コア12Cを組み合わせて構成されている。 3 and 4, the two-stage choke coil 11 has a magnetic core 12 and two coils 20. The magnetic core 12 of the present embodiment is between a pair of first cores 12A (an example of an end core) and a second core 12B (an example of an end core) that are called the so-called PQ-type cores. The intermediate core 12C is combined.
 第1コア12Aおよび第2コア12Bは、やや肉厚の平板状の壁部13と、壁部13の一面側の中央から一方側に突出する円柱状の軸部14と、一の壁部13の対向する一対の側縁から軸部14と同方向に突出する一対の板状の脚部15と、を有する。 The first core 12 </ b> A and the second core 12 </ b> B include a slightly thick flat plate-like wall portion 13, a columnar shaft portion 14 protruding from the center of one surface side of the wall portion 13 to one side, and one wall portion 13. And a pair of plate-like leg portions 15 projecting in the same direction as the shaft portion 14 from a pair of side edges facing each other.
 壁部13の側縁のうち、脚部15が設けられていない一対の側縁は、両端部付近から軸部14に向けて略三角形状に切り欠かれており、これにより壁部13は全体として略リボン形とされている(図8参照)。壁部13はリボン形に限らず、矩形等の他の形態のものを使用することもできる。 Of the side edges of the wall portion 13, the pair of side edges where the leg portions 15 are not provided are cut out in a substantially triangular shape from the vicinity of both end portions toward the shaft portion 14. As a substantially ribbon shape (see FIG. 8). The wall portion 13 is not limited to a ribbon shape, and other shapes such as a rectangle may be used.
 中間コア12Cは、第1コア12Aおよび第2コア12Bの間に配されるものであって、第1コア12Aおよび第2コア12Bの壁部13と同形同大で同等の厚みを有する中間壁部13Cと、中間壁部13Cの両面の中央から第1コア12Aおよび第2コア12Bに向けてそれぞれ突出する円柱状の中間軸部14Cと、中間壁部13Cの対向する一対の側縁から第1コア12Aおよび第2コア12Bに向けて突出する板状の中間脚部15Cと、を有する。 The intermediate core 12C is disposed between the first core 12A and the second core 12B, and has the same shape and the same size as the wall portion 13 of the first core 12A and the second core 12B and has an equivalent thickness. From the wall portion 13C, the columnar intermediate shaft portion 14C protruding from the center of both surfaces of the intermediate wall portion 13C toward the first core 12A and the second core 12B, and a pair of side edges facing the intermediate wall portion 13C A plate-like intermediate leg portion 15C protruding toward the first core 12A and the second core 12B.
 中間コア12Cは、第1コア12Aおよび第2コア12Bと壁部13(中間壁部13C)の向きを揃えた状態で、軸部14,14C同士、および、脚部15,15C同士を突き合わせるように重ね合わされる。この状態において、第1コア12Aと中間コア12C、および、中間コア12Cと第2コア12Bの間には空間部が形成されており、この空間部に後述するコイル20が配されるようになっている(図6および図7参照)。 The intermediate core 12C abuts the shaft portions 14 and 14C and the leg portions 15 and 15C with the first core 12A and the second core 12B aligned with the wall portion 13 (intermediate wall portion 13C). Are superimposed. In this state, a space is formed between the first core 12A and the intermediate core 12C, and between the intermediate core 12C and the second core 12B, and a coil 20 described later is arranged in this space. (See FIGS. 6 and 7).
 本実施形態で使用されるコイル20は、平角線をエッジワイズ状かつ円環状に巻回してなるエッジワイズコイルである。一のコイル20は、図3に示すように、巻回されて全体として円筒状をなす巻回部21の軸方向Lにおける両端部から、平角線の両端部(接続部22A,22Bとする)が、軸方向Lと直交する同方向(延出方向X)に向けて、かつ、互いに平行に延出されるとともに、軸方向L(延出方向Xと交差する交差方向Y)に沿うようにL字状に屈曲された形態をなしている。 The coil 20 used in this embodiment is an edgewise coil formed by winding a rectangular wire in an edgewise shape and in an annular shape. As shown in FIG. 3, one coil 20 is wound to form both ends of a rectangular wire (referred to as connecting portions 22 </ b> A and 22 </ b> B) from both ends in the axial direction L of the winding portion 21 that is wound and forms a cylindrical shape as a whole. Are extended in the same direction (extending direction X) orthogonal to the axial direction L and in parallel with each other, and L along the axial direction L (intersecting direction Y intersecting the extending direction X). It is shaped like a letter.
 平角線の先端側は、導電回路と接続される接続端部23である。図4に示すように、一のコイル20の一対の接続部22A,22Bは、巻回部21の軸方向Lにおいて、異なる高さから延出されている。また、一のコイル20の一対の接続部22A,22Bは、それらの先端(接続端部23)が巻回部21の軸方向Lにおいて同等高さとなる寸法に設定されている。なお、一対の接続部22A,22B(接続端部23)にはそれぞれ接続孔26が貫通形成されており、ボルト締結により導電回路と接続されるようになっている。 The leading end side of the flat wire is a connection end 23 connected to the conductive circuit. As shown in FIG. 4, the pair of connection portions 22 </ b> A and 22 </ b> B of one coil 20 extends from different heights in the axial direction L of the winding portion 21. In addition, the pair of connection portions 22 </ b> A and 22 </ b> B of one coil 20 is set to a dimension such that the tips (connection end portions 23) thereof have the same height in the axial direction L of the winding portion 21. Each of the pair of connection portions 22A and 22B (connection end portion 23) is formed with a connection hole 26 so as to be connected to the conductive circuit by bolt fastening.
 2つのコイル20は、第1コア12Aと中間コア12C、および、中間コア12Cと第2コア12Bの間の空間部内に1つずつ配されている。すなわち、第1コイル20Aは、その巻回部21が第1コア12Aおよび中間コア12Cの軸部14、14Cの周囲に配されており、第2コイル20Bは、その巻回部21が中間コア12Cおよび第2コア12Bの軸部14C,14の周囲に配されている(図8参照)。 The two coils 20 are arranged one by one in the space between the first core 12A and the intermediate core 12C and between the intermediate core 12C and the second core 12B. That is, the winding portion 21 of the first coil 20A is arranged around the shaft portions 14 and 14C of the first core 12A and the intermediate core 12C, and the winding portion 21 of the first coil 20A is the intermediate core. 12C and the second core 12B are arranged around the shaft portions 14C and 14 (see FIG. 8).
 図3および図4において上方側の第1コイル20Aおよび下方側の第2コイル20Bの平角線の巻回方向は、同方向とされている。また、第1コイル20Aの平角線の両端部は、接続部22A,22Bが上方に向けて延びるように屈曲されており、第2コイル20Bの平角線の両端部は、接続部22A,22Bが下方側に向けて延びるように屈曲されている。すなわち第1コイル20Aと第2コイル20Bとは、平角線の巻回方向が同方向とされる一方、接続部22A,22Bは反対側に向くように配されている。 3 and 4, the winding direction of the rectangular wire of the first coil 20A on the upper side and the second coil 20B on the lower side is the same direction. Further, both ends of the flat wire of the first coil 20A are bent so that the connecting portions 22A and 22B extend upward, and both ends of the flat wire of the second coil 20B are connected to the connecting portions 22A and 22B. It is bent so as to extend downward. That is, the first coil 20A and the second coil 20B are arranged so that the winding direction of the flat wire is the same, while the connecting portions 22A and 22B face the opposite side.
 なお上述した磁性コア12の脚部15、15Cは、内面がコイル20の側縁部に沿う形状とされている。すなわち、図5および図8に示すように、図中の下方側が平角線の両端部の延出方向に沿う形状とされ、上方側が巻回部21に沿う形状とされている。 In addition, the leg portions 15 and 15C of the magnetic core 12 described above have an inner surface that follows the side edge of the coil 20. That is, as shown in FIG. 5 and FIG. 8, the lower side in the figure is a shape along the extending direction of both ends of the flat wire, and the upper side is a shape along the winding part 21.
 このような磁性コア12A,12B,12Cと2つのコイル20A,20Bとで、2段型チョークコイル11を形成している(図6ないし図9参照)。 Such a magnetic core 12A, 12B, 12C and the two coils 20A, 20B form a two-stage choke coil 11 (see FIGS. 6 to 9).
 2段型チョークコイル11は、コイルケース30内に収容されている。 The two-stage choke coil 11 is accommodated in the coil case 30.
 コイルケース30は合成樹脂材からなり、図2に示すように、一面側が開口31により開放された箱体からなる。より詳しくは、コイルケース30は、2段型チョークコイル11の壁部13の外面に沿う一対の第1側壁32と、2段型チョークコイル11の脚部15の外面に沿う一対の第2側壁33と、2段型チョークコイル11の、接続部22A,22Bが延出された面の反対側の面に沿う底壁34と、を有している。コイルケース30の開口31の縁部のうち、第2側壁33側の縁部には、外側に向けてリブ35が張り出している。 The coil case 30 is made of a synthetic resin material, and as shown in FIG. More specifically, the coil case 30 includes a pair of first side walls 32 along the outer surface of the wall portion 13 of the two-stage choke coil 11 and a pair of second side walls along the outer surface of the leg portion 15 of the two-stage choke coil 11. 33 and the bottom wall 34 of the two-stage choke coil 11 along the surface opposite to the surface from which the connecting portions 22A and 22B are extended. Among the edges of the opening 31 of the coil case 30, ribs 35 project outward from the edge on the second side wall 33 side.
 一対の第1側壁32のうち、後方側の側縁部は、2段型チョークコイル11の壁部13の側縁部に沿うように中央付近が内側に向けて斜めに切り欠かれている(図12参照)。また、底壁34のうち2段型チョークコイル11の第1コイル20Aおよび第2コイル20Bに対応する領域は、巻回部21の外周に沿うように、後方側に向けて断面円弧状に膨出した膨出部34Aとされている(図11および図12参照)。 Of the pair of first side walls 32, the side edges on the rear side are notched obliquely toward the inside in the vicinity of the center along the side edges of the wall 13 of the two-stage choke coil 11 ( (See FIG. 12). Further, the region of the bottom wall 34 corresponding to the first coil 20A and the second coil 20B of the two-stage choke coil 11 swells in a cross-section arc shape toward the rear side along the outer periphery of the winding portion 21. The protruding bulging portion 34A is used (see FIGS. 11 and 12).
 また、底壁34の内面側には、コイルケース30内に挿入された2段型チョークコイル11の磁性コア12と、第1コイル20Aおよび第2コイル20Bの位置決めを行うための図示しない位置決め突部が、前方に向けて突出して設けられている。すなわち、位置決め突部により、2段型チョークコイル11をコイルケース30内に収容した状態において、磁性コア12と第1コイル20Aおよび第2コイル20Bとが正規の組み付け位置に保持されるようになっている。 Further, on the inner surface side of the bottom wall 34, a positioning protrusion (not shown) for positioning the magnetic core 12 of the two-stage choke coil 11 inserted in the coil case 30 and the first coil 20A and the second coil 20B. The portion is provided so as to protrude forward. That is, the magnetic core 12, the first coil 20A, and the second coil 20B are held at the proper assembly position in a state where the two-stage choke coil 11 is accommodated in the coil case 30 by the positioning protrusion. ing.
 2段型チョークコイル11は、図1および図2に示すように、各コイル20の一対の接続部22A,22B(合計4つ)が開口31の外側に向けて突出する向きでコイルケース30内に収容されている。この状態において、磁性コア12の外面はコイルケース30の内部に設けられた図示しない複数の当接リブと当接しており、磁性コア12の外面とコイルケース30の内面との間には、僅かな隙間が形成されている(図10参照)。また、磁性コア12とコイル20との間にも、隙間が形成されている。これらの隙間はポッティング材36により充填されており、全体が一体化されたコイル組立体10とされている。なお、ポッティング材36としては、例えばエポキシ樹脂等を使用することができる。 As shown in FIGS. 1 and 2, the two-stage choke coil 11 includes a pair of connection portions 22 </ b> A and 22 </ b> B (four in total) of each coil 20 in the coil case 30 so as to protrude toward the outside of the opening 31. Is housed in. In this state, the outer surface of the magnetic core 12 is in contact with a plurality of contact ribs (not shown) provided inside the coil case 30, and there is a slight gap between the outer surface of the magnetic core 12 and the inner surface of the coil case 30. A gap is formed (see FIG. 10). A gap is also formed between the magnetic core 12 and the coil 20. These gaps are filled with a potting material 36, and the coil assembly 10 is integrated as a whole. In addition, as the potting material 36, an epoxy resin etc. can be used, for example.
 上述したコイル組立体10は、図13に示すように、回路基板41上の所定位置に配され、導電回路と導通接続される。詳細については後述する。 As shown in FIG. 13, the coil assembly 10 described above is arranged at a predetermined position on the circuit board 41 and is conductively connected to the conductive circuit. Details will be described later.
 次に、コイル組立体10の製造方法およびコイル組立体10の回路基板41への取り付け方法(回路構成体40の製造方法)について説明する。 Next, a method for manufacturing the coil assembly 10 and a method for attaching the coil assembly 10 to the circuit board 41 (a method for manufacturing the circuit structure 40) will be described.
 コイル組立体10を製造するには、まず、コイルケース30に対し、組立状態の2段型チョークコイル11を2対の接続部22A,22Bが開口31から突出する向きで挿入する。2段型チョークコイル11の外面は、コイルケース30の内部に設けられた図示しない当接リブに当接しつつ、奥方へ挿入され、図示しない位置決め突部により位置決めがなされる。 To manufacture the coil assembly 10, first, the two-stage choke coil 11 in an assembled state is inserted into the coil case 30 with the two pairs of connection portions 22 </ b> A and 22 </ b> B protruding from the opening 31. The outer surface of the two-stage choke coil 11 is inserted into the back while being in contact with a contact rib (not shown) provided inside the coil case 30 and positioned by a positioning projection (not shown).
 この状態において、磁性コア12の外面とコイルケース30の内面との間、および、磁性コア12とコイル20との間には、僅かな隙間が形成されている。 In this state, a slight gap is formed between the outer surface of the magnetic core 12 and the inner surface of the coil case 30 and between the magnetic core 12 and the coil 20.
 2段型チョークコイル11がコイルケース30の正規位置に挿入され、位置決めがなされたら、コイルケース30の開口31が上方に向くようにコイルケース30を置き、開口31からポッティング材36を充填する。ポッティング材36は2段型チョークコイル11とコイルケース30との間の隙間や、磁性コア12とコイル20との間の隙間に充填され、次第に固まる。これにより、2段型チョークコイル11がコイルケース30内に固定されたコイル組立体10が完成する(図1参照)。 When the two-stage choke coil 11 is inserted into the normal position of the coil case 30 and positioned, the coil case 30 is placed so that the opening 31 of the coil case 30 faces upward, and the potting material 36 is filled from the opening 31. The potting material 36 is filled in a gap between the two-stage choke coil 11 and the coil case 30 and a gap between the magnetic core 12 and the coil 20 and gradually hardens. Thereby, the coil assembly 10 in which the two-stage choke coil 11 is fixed in the coil case 30 is completed (see FIG. 1).
 この状態において、コイル20の平角線の両端部は、コイルケース30の開口31から外側(同方向)に延出されており、第1コイル20Aの接続部22A,22Bと第2コイル20Bの接続部22A,22Bとは、反対側に向けて屈曲されている。また、コイル20の端部のコイルケース30からの延出部分は、ポッティング材36により、基端側が動かないようにしっかり固定されている。 In this state, both ends of the rectangular wire of the coil 20 are extended outward (in the same direction) from the opening 31 of the coil case 30, and the connection portions 22A and 22B of the first coil 20A and the second coil 20B are connected. The portions 22A and 22B are bent toward the opposite side. Further, the extended portion from the coil case 30 at the end of the coil 20 is firmly fixed by the potting material 36 so that the proximal end side does not move.
 このようなコイル組立体10は、回路基板41に接続される。図13に示すように、回路基板41は、表面側に図示しないプリント回路が印刷された絶縁基板の裏面側に、複数のバスバー43(導電回路の一例)が配されてなる。回路基板41の所定位置には、表面側に配されたコイル組立体10の接続部22A,22Bをバスバー43に接続するための複数の接続用孔42が設けられている。 Such a coil assembly 10 is connected to the circuit board 41. As shown in FIG. 13, the circuit board 41 has a plurality of bus bars 43 (an example of a conductive circuit) arranged on the back side of an insulating board on which a printed circuit (not shown) is printed on the front side. A plurality of connection holes 42 for connecting the connection portions 22 </ b> A and 22 </ b> B of the coil assembly 10 disposed on the front surface side to the bus bar 43 are provided at predetermined positions of the circuit board 41.
 コイル組立体10は、接続部22A,22Bが延出された面が回路基板41に対向する向き、すなわち、巻回部21の軸方向Lが回路基板41の板面と平行となる縦置きの状態として回路基板41の所定位置に配し、接続部22A,22B(接続端部23)の接続孔26を、回路基板41の接続用孔42から露出されたバスバー43の接続孔44に重ね合わせてボルト45およびナット46で締結する(ネジ留めする)ことにより、回路基板41の裏面側のバスバー43(導電回路)と接続される。 In the coil assembly 10, the surface in which the connection portions 22 </ b> A and 22 </ b> B are extended faces in the direction facing the circuit board 41, i.e., the axial direction L of the winding portion 21 is parallel to the plate surface of the circuit board 41. As a state, the circuit board 41 is arranged at a predetermined position, and the connection holes 26 of the connection portions 22A and 22B (connection end portions 23) are overlapped with the connection holes 44 of the bus bar 43 exposed from the connection holes 42 of the circuit board 41. Then, the bolt 45 and the nut 46 are fastened (screwed) to connect to the bus bar 43 (conductive circuit) on the back side of the circuit board 41.
 このような実施形態1の構成によれば、従来、回路基板41に対して個別に接続していた複数のコイル(本実施形態のコイル20Aおよび20B)を、1つのコイル組立体10として一括に取り扱うことができる。すなわち、部品点数を減らすことができる。 According to the configuration of the first embodiment as described above, a plurality of coils ( coils 20A and 20B of the present embodiment) that have been individually connected to the circuit board 41 are collectively formed as one coil assembly 10. It can be handled. That is, the number of parts can be reduced.
 また、従来のように複数の個別のコイルを並べて配する構成では、隣り合うコイルの間には、一方のコイルの磁性コアと他方のコイルの磁性コアとが配置されることになるが、本実施形態によれば、隣り合うコイル20A,20Bの間に配される磁性コア12(第1コア12Aおよび第2コア12B)を共有する形態の、ひとつの中間コア12Cとすることができる。従って、2つのコイルを並べる構成と比較して構成が簡素化され、コイル組立体10を小型化することができる。ひいては、コイル組立体10を接続した回路構成体40を小型化することができる。 Also, in the conventional arrangement in which a plurality of individual coils are arranged side by side, the magnetic core of one coil and the magnetic core of the other coil are arranged between adjacent coils. According to the embodiment, the magnetic core 12 (the first core 12A and the second core 12B) disposed between the adjacent coils 20A and 20B can be used as one intermediate core 12C. Therefore, the configuration is simplified as compared with the configuration in which two coils are arranged, and the coil assembly 10 can be downsized. As a result, the circuit structure 40 to which the coil assembly 10 is connected can be reduced in size.
 また、2段型チョークコイル11をコイルケース30内に収容し、コイルケース30内にポッティング材36を充填する構成とされているから、磁歪による空気の振動がなくなり、異音が生じ難くなる。また、コイルケース30内で2段型チョークコイル11ががたつくことが抑制される。また、2段型チョークコイル11を組立状態に保持する保持構造を別途設ける必要がないため、構成が簡素化されるとともに、コイル組立体10ひいては回路構成体40を小型化することができる。 Further, since the two-stage choke coil 11 is accommodated in the coil case 30 and the potting material 36 is filled in the coil case 30, vibration of air due to magnetostriction is eliminated, and noise is hardly generated. Further, rattling of the two-stage choke coil 11 in the coil case 30 is suppressed. Further, since it is not necessary to separately provide a holding structure for holding the two-stage choke coil 11 in the assembled state, the configuration is simplified, and the coil assembly 10 and thus the circuit structure 40 can be downsized.
 さらに、コイル20A,20Bの端部(接続部22A,22B)を巻回部21から延出方向Xに延出し、巻回部21の軸方向Lに沿う方向(延出方向Xと交差する交差方向Y)に屈曲させる構成としたから、巻回部21の軸方向Lが回路基板41の板面と平行となる縦置きの状態で、コイル組立体10を回路基板41に配置することができる。 Furthermore, the ends ( connection portions 22A, 22B) of the coils 20A, 20B are extended from the winding portion 21 in the extending direction X, and the direction along the axial direction L of the winding portion 21 (intersection intersecting with the extending direction X). Since the structure is bent in the direction Y), the coil assembly 10 can be disposed on the circuit board 41 in a vertically placed state in which the axial direction L of the winding portion 21 is parallel to the plate surface of the circuit board 41. .
 <実施形態2>
 実施形態2のコイル組立体50を図14を参照して説明する。なお、以下においては実施形態1と異なる構成についてのみ説明するものとし、実施形態1と同様の構成には、実施形態1の符号に40を足した符号を付すこととし、重複する説明を省略する。
<Embodiment 2>
A coil assembly 50 according to the second embodiment will be described with reference to FIG. In the following description, only the configuration different from that of the first embodiment will be described, and the same configuration as that of the first embodiment will be denoted by the reference numeral obtained by adding 40 to the reference numeral of the first embodiment, and redundant description will be omitted. .
 本実施形態のコイル組立体50は、巻回部61から延出される一対の接続部62A,62Bの形態が上記実施形態1と相違している。接続部62A,62Bは、全体として円筒状をなす巻回部61の軸方向Lにおける両端部から、同方向(延出方向X)に向けて、かつ、互いに真っ直ぐに平行に延出されている。なお、接続部62A,62Bの先端にはそれぞれ接続孔66が貫通形成されており、ボルト締結により導電回路と接続されるようになっている。 The coil assembly 50 of the present embodiment is different from the first embodiment in the form of a pair of connection portions 62A and 62B extending from the winding portion 61. The connecting portions 62A and 62B are extended from both ends in the axial direction L of the winding portion 61 having a cylindrical shape as a whole in the same direction (extending direction X) and straight and parallel to each other. . A connecting hole 66 is formed through each of the tips of the connecting portions 62A and 62B so as to be connected to the conductive circuit by bolt fastening.
 また本実施形態のコイル組立体50は、コイルケース70に、回路基板側に設けられた図示しないコイル台に取り付けるための弾性固定片76が設けられているところが、上記実施形態1と相違している。 The coil assembly 50 of the present embodiment is different from the first embodiment in that the coil case 70 is provided with an elastic fixing piece 76 for attaching to a coil base (not shown) provided on the circuit board side. Yes.
 弾性固定片76は板状をなし、コイルケース70の一対の第2側壁73にそれぞれ一体に設けられている。弾性固定片76は、その板面が一対の第1側壁72と平行になるように、第2側壁73から外側に向けて垂直に立設されている。これらの各弾性固定片76には、図示しないコイル台の固定孔に取り付けるための取付孔77が貫通形成されている。 The elastic fixing piece 76 has a plate shape and is integrally provided on each of the pair of second side walls 73 of the coil case 70. The elastic fixing piece 76 is erected vertically from the second side wall 73 toward the outside so that the plate surface thereof is parallel to the pair of first side walls 72. Each elastic fixing piece 76 is formed with a through hole 77 for attaching to a fixing hole of a coil base (not shown).
 また、弾性固定片76の基端側の両端部は、第2側壁73に上下方向に延びて立設されている一対の補強壁78と一体的に連結されている。これらの一対の弾性固定片76は、コイルケース70に対して若干弾性変形可能とされている。 Further, both end portions on the base end side of the elastic fixing piece 76 are integrally connected to a pair of reinforcing walls 78 extending up and down on the second side wall 73. The pair of elastic fixing pieces 76 can be slightly elastically deformed with respect to the coil case 70.
 このような本実施形態のコイル組立体50は、接続部62A,62Bが回路基板と平行となる横向きの状態で導電回路に接続される。 The coil assembly 50 according to this embodiment is connected to the conductive circuit in a state where the connecting portions 62A and 62B are parallel to the circuit board.
 <実施形態3>
 実施形態3のコイル組立体80を図15を参照して説明する。以下においては実施形態1と異なる構成についてのみ説明するものとし、実施形態1と同様の構成には、実施形態1の符号に70を足した符号を付すこととし、重複する説明を省略する。
<Embodiment 3>
A coil assembly 80 according to the third embodiment will be described with reference to FIG. In the following description, only the configuration different from that of the first embodiment will be described, and the same configuration as that of the first embodiment will be denoted by the reference numeral obtained by adding 70 to the reference numeral of the first embodiment, and redundant description will be omitted.
 本実施形態のコイル組立体80は、コイル90から延出される平角線の端部の形態が上記実施形態1と相違している。平角線の一対の端部(接続部92A,92B)は、全体として円筒状をなす巻回部91の軸方向Lにおける両端部から軸方向Lと直交する同方向(延出方向X)に向けて互いに平行に延出されるとともに、同方向に向けてクランク状に屈曲された形態をなしている。 The coil assembly 80 of the present embodiment is different from the first embodiment in the form of the end portion of the flat wire that extends from the coil 90. A pair of end portions (connecting portions 92A, 92B) of the flat wire are directed in the same direction (extending direction X) perpendicular to the axial direction L from both ends in the axial direction L of the winding portion 91 having a cylindrical shape as a whole. And extending in parallel with each other and bent into a crank shape in the same direction.
 より詳細には、図15における例えば下側のコイル90Bについて説明すると、平角線の一対の端部(接続部92A,92B)は、巻回部91から図中右側(延出方向X)に向けて延出された延出部93と、延出部93に連なって下方(延出方向Xと交差する交差方向Yかつ巻回部91の軸方向L)に延びる段差部94と、段差部94に連なって右側(延出方向X)に延びる接続端部95とからなるクランク状とされている。一のコイル90の一対の接続端部95の高さは面一となるように設定されている。また、一対の接続端部95にはそれぞれ接続孔96が貫通形成されており、ボルト締結により導電回路と接続されるようになっている。 More specifically, for example, the lower coil 90B in FIG. 15 will be described. A pair of ends (connecting portions 92A and 92B) of the flat wire are directed from the winding portion 91 to the right side (extending direction X) in the drawing. An extended portion 93 that extends in an extended manner, a stepped portion 94 that extends downward (intersection direction Y intersecting the extending direction X and axial direction L of the winding portion 91), and a stepped portion 94. And a connecting end portion 95 extending rightward (extending direction X). The height of the pair of connection end portions 95 of one coil 90 is set to be flush with each other. Each of the pair of connection end portions 95 is formed with a connection hole 96 so as to be connected to the conductive circuit by bolt fastening.
 本実施形態のコイル組立体80は、接続端部95が回路基板と平行となる、換言すると、巻回部91の軸方向Lが回路基板の板面と垂直となる横置きの状態で、導電回路に接続される。例えば、図15において回路基板は省略されているが、図中上側の第1コイル90Aの一対の接続部92A,92B(接続端部95)は、上側に配された回路基板の板面に沿うバスバー123A(導電回路)と接続されている。また、図中下側の第2コイル90Bの一対の接続部92A,92B(接続端部95)は、下側に配された回路基板の板面に沿うバスバー123B(導電回路)と接続されている。すなわち、コイル組立体80は、一対の回路基板の間に配置され、それぞれの回路基板のバスバー123A,123B(導電回路)に接続されている。 The coil assembly 80 according to the present embodiment is electrically conductive in a horizontal state in which the connection end portion 95 is parallel to the circuit board, in other words, the axial direction L of the winding portion 91 is perpendicular to the plate surface of the circuit board. Connected to the circuit. For example, although the circuit board is omitted in FIG. 15, the pair of connection portions 92A and 92B (connection end portions 95) of the upper first coil 90A in the drawing are along the plate surface of the circuit board disposed on the upper side. It is connected to a bus bar 123A (conductive circuit). In addition, the pair of connection portions 92A and 92B (connection end portion 95) of the second coil 90B on the lower side in the drawing are connected to a bus bar 123B (conductive circuit) along the plate surface of the circuit board disposed on the lower side. Yes. That is, the coil assembly 80 is disposed between a pair of circuit boards and is connected to the bus bars 123A and 123B (conductive circuit) of the respective circuit boards.
 第1コイル90Aの接続端部95と、第2コイル90Bの接続端部95とは互いに対向するように配されており、これらの対向面の間には、絶縁性の取付台130が設けられている。取付台130のうち、コイル90の接続孔96およびバスバー123の接続孔124に対応する位置には、ナット126が埋め込まれており、このナット126に、接続孔96および接続孔124を貫通させたボルト125を締結することにより、コイル90とバスバー123(導電回路)とが接続されるようになっている。 The connection end 95 of the first coil 90A and the connection end 95 of the second coil 90B are arranged so as to face each other, and an insulating mounting base 130 is provided between these facing surfaces. ing. A nut 126 is embedded in the mounting base 130 at a position corresponding to the connection hole 96 of the coil 90 and the connection hole 124 of the bus bar 123, and the connection hole 96 and the connection hole 124 are passed through the nut 126. By fastening the bolt 125, the coil 90 and the bus bar 123 (conductive circuit) are connected.
 このような本実施形態のコイル組立体80によれば、互いに平行に配された一対の回路基板間の距離を従来と比較して小さくすることができる。例えば、図18には、従来の構成のコイル組立体を2つ並べて配置した状態を表しているが、本実施形態の接続状態を表す図15のものは、従来のものと比較して、バスバー123A,123B間(導電回路間)の距離を小さくすることができる。 According to such a coil assembly 80 of the present embodiment, the distance between a pair of circuit boards arranged in parallel to each other can be reduced as compared with the conventional case. For example, FIG. 18 shows a state in which two coil assemblies having a conventional configuration are arranged side by side, but the one in FIG. 15 showing the connection state of this embodiment is a bus bar compared to the conventional one. The distance between 123A and 123B (between conductive circuits) can be reduced.
 <他の実施形態>
 本明細書に開示される技術は上記記述及び図面によって説明した実施形態に限定されるものではなく、例えば次のような実施形態も技術的範囲に含まれる。
<Other embodiments>
The technology disclosed in this specification is not limited to the embodiment described with reference to the above description and drawings, and for example, the following embodiments are also included in the technical scope.
 (1)上記実施形態では、コイルを2つ組み合わせた2段型チョークコイルの例を示したが、コイルを3つ以上組み合わせた多段コイルとしてもよい。 (1) In the above embodiment, an example of a two-stage choke coil in which two coils are combined has been described, but a multi-stage coil in which three or more coils are combined may be used.
 (2)上記実施形態では、2段型チョークコイルをコイルケースに収容し、ポッティング材を充填したコイル組立体としたが、コイルケースやポッティング材は省略してもよい。例えば、チョークコイルを合成樹脂材により一体的に固めて保持したり、接着剤や他の保持部材を使用してもよく、磁性コアやコイルが固定される構成であれば、上記実施形態に限るものではない。 (2) In the above embodiment, the two-stage choke coil is housed in the coil case and the coil assembly is filled with the potting material. However, the coil case and the potting material may be omitted. For example, the choke coil may be integrally fixed and held by a synthetic resin material, or an adhesive or other holding member may be used. The configuration is limited to the above embodiment as long as the magnetic core and the coil are fixed. It is not a thing.
 (3)また、2段型チョークコイルをコイルケースに収容する場合、コイルケースの形態は上記実施形態に限るものでなく、例えば底壁34を平板状とする等、適宜変更することができる。 (3) Further, when the two-stage choke coil is accommodated in the coil case, the form of the coil case is not limited to the above embodiment, and can be appropriately changed, for example, the bottom wall 34 has a flat plate shape.
 (4)上記実施形態では、2つのコイルの平角線の巻回方向が同方向となる形態を示したが、巻回方向が反対となるようにしてもよい。 (4) In the above embodiment, the winding direction of the flat wire of the two coils is the same direction, but the winding direction may be opposite.
 (5)上記実施形態では、2つのコイルの接続部が巻回部から同方向に延出される例を示したが、接続部が異なる方向に延出される構成としてもよい。例えば図16に示すように、2つのコイル140の接続部142A,142Bが反対側に延出される構成としてもよい。 (5) In the above-described embodiment, an example in which the connecting portion of the two coils extends in the same direction from the winding portion has been described, but the connecting portion may be extended in different directions. For example, as shown in FIG. 16, it is good also as a structure by which the connection parts 142A and 142B of the two coils 140 are extended to the opposite side.
 (6)また上記実施形態では、一のコイル20の一対の接続部22A,22Bの延出方向は、巻回部21の軸方向Lと直交する同方向(実施形態の延出方向X)に向けて延出される形態を示したが、例えば図17に示すように、コイル150の接続部152A,152Bが軸方向Lと直交する異なる方向に向けて、すなわち平面視で交差するように延出される形態であってもよい。 (6) Moreover, in the said embodiment, the extension direction of a pair of connection part 22A, 22B of the one coil 20 is the same direction (extension direction X of embodiment) orthogonal to the axial direction L of the winding part 21. For example, as shown in FIG. 17, the connection portions 152 </ b> A and 152 </ b> B of the coil 150 extend in different directions orthogonal to the axial direction L, that is, cross each other in plan view. It may be a form.
 (7)上記実施形1では、一のコイルの一対の接続部は、巻回部の軸方向Lと直交する同方向(延出方向X)に向けて延出されるとともに軸方向Lに沿う方向(実施形態1の交差方向Y)に屈曲される形態を示したが、軸方向Lと交差する方向に屈曲される形態であってもよい。 (7) In the said Embodiment 1, a pair of connection part of one coil is extended toward the same direction (extension direction X) orthogonal to the axial direction L of a winding part, and a direction along the axial direction L Although the form bent in the (intersection direction Y of Embodiment 1) is shown, the form bent in the direction intersecting the axial direction L may be used.
 (8)上記実施形態では、磁性コアとしてPQ型のコアを用いた例を示したが、E型コアやポットコア等、他の磁性コアを使用してもよい。 (8) In the above embodiment, an example in which a PQ type core is used as a magnetic core has been shown, but other magnetic cores such as an E type core and a pot core may be used.
 (9)また、コイルもエッジワイズコイルに限るものでなく、他の種類のコイルを使用してもよい。 (9) The coil is not limited to the edgewise coil, and other types of coils may be used.
 (10)上記実施形態では、コイルと導電回路(バスバー)とをボルト締結により電気的に接続する構成としたが、これに限らず、例えば半田付けにより接続する形態としてもよい。 (10) In the above embodiment, the coil and the conductive circuit (bus bar) are electrically connected by bolt fastening. However, the present invention is not limited to this, and may be connected by, for example, soldering.
10,50,80:コイル組立体(多段コイル)
11:2段チョークコイル(多段コイル)
12:磁性コア
12A:第1コア(端部コア)
12B:第2コア(端部コア)
12C:中間コア
13:壁部
14:軸部
20,60,90,140,150:コイル
21.61,91:巻回部
22,62,92,142,152:接続部
23,95:接続端部
30,70,110:コイルケース
35,105:ポッティング材
40:回路構成体
41:回路基板
43,123:バスバー(導電回路)
L:軸方向
X:延出方向
Y:交差方向
10, 50, 80: Coil assembly (multi-stage coil)
11: Two-stage choke coil (multi-stage coil)
12: Magnetic core 12A: First core (end core)
12B: Second core (end core)
12C: Intermediate core 13: Wall part 14: Shaft part 20, 60, 90, 140, 150: Coil 21.61, 91: Winding part 22, 62, 92, 142, 152: Connection part 23, 95: Connection end Parts 30, 70, 110: coil case 35, 105: potting material 40: circuit component 41: circuit board 43, 123: bus bar (conductive circuit)
L: Axial direction X: Extension direction Y: Crossing direction

Claims (7)

  1. 巻き線を巻回してなる巻回部と、前記巻回部から延出された接続部と、を有する少なくとも2つ以上の複数のコイルと、
     前記巻回部の径方向の中心において当該巻回部の軸方向に沿って配される軸部と、前記巻回部の径方向に沿って延びる壁部と、を有する磁性コアと、を備え、
     前記複数のコイルは前記軸方向に沿って並べられており、
     前記磁性コアは、前記複数のコイルの前記軸方向における両端部に配される一対の端部コアと、隣り合う前記複数のコイルの間に1つずつ配される中間コアと、を備えている多段コイル。
    A plurality of coils having at least two or more coils each having a winding part formed by winding a winding, and a connection part extending from the winding part;
    A magnetic core having a shaft portion arranged along an axial direction of the winding portion at a center in a radial direction of the winding portion, and a wall portion extending along the radial direction of the winding portion. ,
    The plurality of coils are arranged along the axial direction,
    The magnetic core includes a pair of end cores disposed at both ends in the axial direction of the plurality of coils, and an intermediate core disposed one by one between the plurality of adjacent coils. Multi-stage coil.
  2. コイルケースに収容されるとともに、前記コイルケース内にポッティング材が充填されている請求項1に記載の多段コイル。 The multistage coil according to claim 1, wherein the multistage coil is housed in a coil case and filled with a potting material.
  3. 前記接続部は前記巻回部から延出方向に延出されるとともに前記延出方向と交差する交差方向に屈曲されている請求項1または請求項2に記載の多段コイル。 3. The multistage coil according to claim 1, wherein the connecting portion extends from the winding portion in an extending direction and is bent in a crossing direction intersecting the extending direction.
  4. 前記接続部は前記巻回部から延出されるとともにクランク状に屈曲されている請求項1または請求項2に記載の多段コイル。 The multi-stage coil according to claim 1, wherein the connection portion extends from the winding portion and is bent in a crank shape.
  5. 巻き線を巻回してなる巻回部と、前記巻回部から延出された接続部と、を有し、前記巻回部の軸方向に沿って並べられた少なくとも2つ以上の複数のコイルと、
     前記巻回部の径方向の中心において当該巻回部の軸方向に沿って配される軸部と、前記巻回部の径方向に沿って延びる壁部と、を有し、前記複数のコイルの前記軸方向における両端部に配される一対の端部コアと、隣り合う前記複数のコイルの間に1つずつ配される中間コアと、を備える磁性コアと、を備えている多段コイルが、回路基板の導電回路に接続されている回路構成体。
    A plurality of coils having a winding part formed by winding a winding and a connection part extending from the winding part and arranged along the axial direction of the winding part; When,
    A plurality of coils, comprising: a shaft portion arranged along an axial direction of the winding portion at a center in a radial direction of the winding portion; and a wall portion extending along a radial direction of the winding portion. A multi-stage coil comprising: a magnetic core comprising a pair of end cores arranged at both ends in the axial direction; and an intermediate core arranged one by one between the plurality of adjacent coils. A circuit structure connected to the conductive circuit of the circuit board.
  6. 前記多段コイルは、前記接続部が前記巻回部から延出方向に延出されるとともに前記延出方向と交差する交差方向に屈曲されており、
     前記軸方向が前記回路基板の板面と平行となる縦置きの状態で前記回路基板に配置されている、請求項5に記載の回路構成体。
    The multi-stage coil is bent in a crossing direction in which the connection portion extends from the winding portion in the extending direction and intersects the extending direction,
    The circuit structure according to claim 5, wherein the circuit configuration body is disposed on the circuit board in a vertically placed state in which the axial direction is parallel to a plate surface of the circuit board.
  7. 前記多段コイルは、前記接続部が前記巻回部から延出されるとともにクランク状に屈曲されており、
     前記軸方向が前記回路基板の板面と垂直となる横置きの状態で一対の前記回路基板の間に配置されている、請求項5に記載の回路構成体。
    In the multistage coil, the connection portion extends from the winding portion and is bent in a crank shape,
    The circuit configuration body according to claim 5, wherein the circuit configuration body is disposed between the pair of circuit boards in a lateral state in which the axial direction is perpendicular to a plate surface of the circuit board.
PCT/JP2018/000395 2017-01-17 2018-01-11 Multistage coil and circuit structure WO2018135357A1 (en)

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