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WO2018193672A1 - Gas generator and method for assembling gas generator - Google Patents

Gas generator and method for assembling gas generator Download PDF

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Publication number
WO2018193672A1
WO2018193672A1 PCT/JP2018/000850 JP2018000850W WO2018193672A1 WO 2018193672 A1 WO2018193672 A1 WO 2018193672A1 JP 2018000850 W JP2018000850 W JP 2018000850W WO 2018193672 A1 WO2018193672 A1 WO 2018193672A1
Authority
WO
WIPO (PCT)
Prior art keywords
housing
igniter
gas
region
generating agent
Prior art date
Application number
PCT/JP2018/000850
Other languages
French (fr)
Japanese (ja)
Inventor
信一朗 浮田
藪田 幹夫
健二 福本
Original Assignee
株式会社ダイセル
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社ダイセル filed Critical 株式会社ダイセル
Publication of WO2018193672A1 publication Critical patent/WO2018193672A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R21/00Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
    • B60R21/02Occupant safety arrangements or fittings, e.g. crash pads
    • B60R21/16Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
    • B60R21/26Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags characterised by the inflation fluid source or means to control inflation fluid flow
    • B60R21/264Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags characterised by the inflation fluid source or means to control inflation fluid flow using instantaneous generation of gas, e.g. pyrotechnic

Definitions

  • the present invention relates to a gas generator that generates a combustion gas by burning a gas generating agent by operating an igniter, and an assembling method thereof.
  • a housing of a gas generator is configured by an outer cylinder having both ends opened, and a closing member and a lid member that cover both open ends of the outer cylinder.
  • the closing member and the lid member are fitted into both openings of the outer cylinder through a seal ring such as an O-ring, thereby maintaining the airtightness in the housing filled with the gas generating agent. It is done.
  • Patent Document 2 discloses a technique in which a gas generating agent is sealed in a container and the container is hermetically sealed.
  • the gas generant pack has a cup and a cap constituting the pack formed of an aluminum alloy.
  • the sealing agent for winding is apply
  • a member that is separate from the housing of the gas generator for moisture prevention for example, a moisture-proof member such as the O-ring, gasket, and coating sealant is interposed in the housing of the gas generator. Further, moisture prevention of the gas generating agent filled in the housing is achieved.
  • a moisture-proof member is generally incorporated into a housing in a state of being elastically deformed at the time of assembling the gas generator, so that the airtight state of the inside can be maintained.
  • the performance of such a moisture-proof member gradually decreases with age, and practically, it is not easy to maintain an airtight state at the molecular level, and the airtightness in the gas generator decreases with time. There is a possibility of going.
  • the conventional moisture-proof member uses the moisture-proof member different from the housing, the load of quality control of the moisture-proof member increases, and depending on the shape and number of moisture-proof members used, the assembly process of the gas generator As a result, there is a possibility that the number of processes increases, resulting in an increase in assembly load.
  • an object of the present invention is to provide a technique for suitably preventing moisture of a gas generating agent disposed in a gas generator while suppressing an assembly load of the gas generator.
  • the present invention is configured so that the region filled with the gas generating agent inside the housing is in a predetermined airtight state with respect to the outside and is in a state of higher pressure than the outside.
  • a structure for defining a pressurizing region in the housing was adopted. With such a configuration, it is possible to prevent outside air including moisture from entering the area filled with the gas generating agent from the outside while using the conventional sealing means without requiring a separate member from the housing. It can be effectively suppressed.
  • the present invention relates to an igniter, a housing for housing the igniter, a housing having a discharge port connecting the inside and the outside of the housing, and a filling chamber filled with a solid gas generating agent.
  • a gas generator comprising: a filling chamber in which the gas generating agent is disposed at a position where the gas generating agent filled in the housing can be combusted by the operation of the igniter.
  • the gas generator is surrounded by a plurality of region defining members so that a predetermined airtight state with respect to the outside of the predetermined region is formed in a predetermined region in the housing including at least the filling chamber.
  • a pressurization region in which a high pressure state higher than the pressure outside the predetermined region is formed is further provided.
  • the plurality of region defining members include seal members that maintain the predetermined airtight state before operation of the igniter and are cleaved by combustion gas from the gas generating agent generated by operation of the igniter.
  • the at least one region defining member included in the plurality of region defining members and the other region defining member are not joined by welding and are arranged between the two region defining members in a state where an external force is applied. It joins via the interposed member.
  • the gas generator according to the present invention employs a configuration in which the gas generating agent is filled in the filling chamber in the housing.
  • the gas generating agent filled in the filling chamber may be directly combusted by the combustion product generated by the operation of the igniter, or through the combustion of a transfer agent or the like different from the filled gas generating agent. May be burned.
  • the igniter of the present invention may be configured to include an igniter body and an igniter collar, or may be only the igniter body.
  • the pressurizing region is formed so that a predetermined airtight state is formed in a predetermined region including the filling chamber. Is formed.
  • region is an area
  • a joining form in which the predetermined interposing member is interposed is employed.
  • the joining form using a predetermined interposition member it is possible to enjoy advantages such as a small assembly load required for joining as in welding and avoiding the influence of heat generated by welding.
  • the possibility of gas communication at the molecular level remains, and it is expected that the degree of hermeticity will be smaller than that of the welded joint form.
  • a predetermined airtight state is formed in the pressurization region formed by adopting the joining form in which the predetermined interposition member is interposed.
  • the predetermined airtight state is the degree of airtightness with respect to the outside of the predetermined region, which is suitable for moisture-proofing of the filled gas generant formed at the time of manufacturing the gas generator.
  • the airtight state in a predetermined region where the gas generating agent can be protected from external moisture is ensured so as to ensure the combustion characteristics of the gas generating agent required for the gas generator at the time of manufacture. Airtight.
  • the pressure region is further pressurized so as to be in a high pressure state higher than the external pressure.
  • the high pressure state in the pressurizing region may be formed by sealing a predetermined inert gas such as argon or helium.
  • an inert gas does not affect the combustion of the gas generating agent in the filling chamber included in the pressurized region, unexpected combustion of the gas generating agent due to the high pressure state is sufficiently suppressed.
  • Nitrogen and the like are also less likely to affect the combustion of the gas generating agent and can be suitably used for forming a high pressure state.
  • the amount of the inert gas is sufficiently higher than the combustion gas generated from the gas generating agent to the extent necessary for moisture prevention in the pressurized region. It may be less.
  • a predetermined airtight state with respect to the outside is maintained by the seal member corresponding to one of the region defining members before the igniter is operated, that is, until the gas generating agent is burned.
  • the said sealing member is comprised so that it may be cleaved with the combustion gas which arises when an igniter act
  • the high pressure state in the pressurization region maintained by the seal member and the predetermined interposed member causes the filling chamber in the pressurization region to enter the filling chamber. It is possible to prevent the outside air with moisture from entering from the outside. Even if the gas in the pressurized region (the inert gas or the like) can leak to the outside, the leakage degree is suppressed by the predetermined interposed member, so that a predetermined airtight state can be maintained, Therefore, the moisture-proof performance in the gas generator can be maintained over a relatively long period.
  • the gas generator does not require an additional moisture-proof member such as an O-ring in addition to the predetermined interposed member in order to improve its moisture-proof performance, and therefore further incorporates a quality control process for the moisture-proof member and a moisture-proof member. There is no need to go through a process, and an increase in the assembly load of the gas generator can be avoided. That is, as the moisture-proof member, a more effective moisture-proof effect can be enjoyed only by a moisture-proof structure with a joining form using a predetermined interposed member.
  • the plurality of region defining members include the housing and the igniter, the seal member is joined to the housing side by welding, and the igniter is
  • the predetermined interposed member that is elastically deformable or plastically deformable may be interposed between the housing and the housing, and may be fixed to the housing. Since the region defining members are melted and joined in welding, as a result, in the pressurization region, the airtightness on the side where the igniter is disposed is not as high as the airtightness on the side where the seal member is disposed. Absent.
  • the inside of the pressurization region is placed in a high pressure state, it is possible to suppress the entry of outside air accompanied by moisture from the outside, and on the side where the igniter is disposed, Even if leaked to the outside, the side where the sealing member is disposed has sufficiently high airtightness, so the degree of leakage is moderate, so that the predetermined airtight state in the pressurizing region is sufficiently Can be maintained for a long time.
  • the filling chamber is formed by at least two membrane members corresponding to the sealing member that can be cleaved even by a combustion product generated by the operation of the igniter.
  • a sealing agent which is the predetermined intervening member, is applied between the at least two membrane members and is disposed between the at least two membrane members, and the internal space of the filling vessel is pressurized
  • the filling container may be disposed in the housing in a state of being a region and being formed in the high pressure state. In such a configuration, a housing or an igniter different from the above-described form does not contribute to the definition of the pressurization region.
  • the assembly process of the gas generator body including the housing and the process of filling the gas generating agent and forming the pressurized region can be realized separately.
  • the filling of the gas generating agent and the formation of the pressurized region can be realized efficiently, and the assembly load of the gas generator can be reduced.
  • the housing is formed in a cylindrical shape, the discharge port is disposed on one end side of the housing, and the igniter is connected to the discharge port.
  • region of the side to include is made into the said pressurization area
  • end side includes not only the end surface of the cylindrical housing but also the portion of the housing wall surface in the vicinity of the end surface.
  • the housing may include a region other than the pressurization region, that is, a non-pressurization region that is not pressurized to a high pressure state.
  • the discharge port provided in the housing may be connected to the non-pressurized region.
  • the above-described sealing member is arranged so as to close the discharge port provided in the housing.
  • the present invention can be grasped from the aspect of the assembly method of the gas generator. That is, the present invention includes an igniter and a housing that houses the igniter and has a discharge port that connects the inside and the outside of the housing, and is generated by the operation of the igniter in the housing.
  • a method of assembling a gas generator for burning a gas generating agent by a combustion product wherein the housing is a predetermined region including at least a filling region filled with the gas generating agent, and the predetermined region
  • the inside of the housing has a sealing region divided by a seal member that is cleaved by the combustion gas from the gas generating agent generated by the operation of the igniter.
  • the assembly method includes a preparation step of preparing the igniter, the housing, and the gas generating agent in an assembly chamber in which a predetermined high pressure state higher than atmospheric pressure is formed, and the high pressure
  • the gas generating agent filled in is combusted by the operation of the igniter, the igniter is attached to the housing at a position on the sealing region side, and a predetermined airtightness is set in the sealing region. Mounting steps to form a state.
  • the assembly method makes it possible to assemble a gas generator having the above-described pressurizing region in the housing, thereby effectively reducing the moisture content of the gas generating agent in the housing of the gas generator while reducing the assembly load. Can be realized.
  • the gas generating agent and at least two film-like materials that can be cleaved by the combustion product are provided in an assembling chamber in which a predetermined high pressure state higher than atmospheric pressure is formed.
  • a preparatory step of preparing a filling container formed by a sealing member, wherein the filling container is a filling region in which the internal space is filled with the gas generating agent, and the high pressure state is maintained In the assembled chamber, the filling step of filling the gas generating agent in the filling container, and the assembly chamber maintained in the high pressure state, after the filling step, the at least two film-like
  • a sealing step of sealing the filling container by applying a sealant between the sealing members to form a predetermined airtight state inside the filling container; and the predetermined airtight state A step of taking out the formed filling container out of the assembly chamber, and a position where the filling container is accommodated in the housing outside the assembly chamber, and then the filling container can be cleaved by the operation of the ignite
  • the above-described pressurization region can be formed separately from the assembly of the main body of the gas generator, that is, the filling step and the sealing step are performed in the assembly chamber, and the mounting step is assembled. Since it is performed outside the chamber, the assembly on the main body side of the gas generator can be performed in an atmosphere that is not in a high pressure state, thereby reducing the assembly load of the gas generator. Thereby, effective moisture prevention of the gas generating agent in the housing of a gas generator is realizable, reducing an assembly load.
  • the gas generating agent disposed in the gas generator can be suitably moisture-proof while suppressing the assembly load of the gas generator.
  • FIG. 1st figure which shows schematic structure of the gas generator of this invention. It is a figure which shows the flow of an assembly of the gas generator shown in FIG. It is a flowchart regarding the assembly method of the gas generator shown in FIG. It is a 2nd figure which shows schematic structure of the gas generator of this invention. It is a 3rd figure which shows schematic structure of the gas generator of this invention. It is a 4th figure which shows schematic structure of the gas generator of this invention. It is a flowchart regarding the assembly method of the gas generator shown in FIG.
  • FIG. 1 is a cross-sectional view of the gas generator 1 in the axial direction.
  • An igniter 16 is attached to one end side (left side in the drawing) of the cylindrical housing 10.
  • the igniter 16 has a known electric igniter main body 16a fixed to a metal igniter collar, and an ignition part including an igniting agent projects from the igniter collar toward the inside of the housing 10. Has been. Accordingly, the combustion product of the igniter generated by the operation of the igniter 16 is released into the housing 10.
  • the igniter 16 is fixed by caulking the igniter collar with respect to the housing 10 by the caulking portion 18.
  • the caulking fixing by the caulking portion 18 is realized between the igniter collar of the igniter 16 and the housing 10 with the resin O-ring 17 interposed. Thereby, a certain amount of airtightness is formed between the igniter 16 and the housing 10.
  • the diffuser 12 is attached to the other end side (right side in the drawing) of the housing 10 and is integrated with the housing 10.
  • the diffuser 12 has a substantially cup shape having a peripheral wall portion 12 b and a bottom portion 12 c, and a flange portion 12 a extending in the radial direction is provided at an edge of the peripheral wall portion 12 b extending along the longitudinal direction of the housing 10. Yes.
  • An end portion of the flange portion 12 a is fixed to the housing 10 by welding.
  • the weld site is referred to by reference numeral 11.
  • the peripheral wall portion 12b is positioned so as to protrude outward from the internal space of the housing 10, and a plurality of gas discharge ports 15 are formed in the peripheral wall portion 12b.
  • the gas discharge port 15 is a through hole that communicates the inside and the outside of the diffuser 12 (that is, the outside of the gas generator 1).
  • the housing 10 and the diffuser 12 may be formed as an integral member.
  • the cup-shaped member 40 is disposed so as to be located inside the housing 10 and connected to the end face of the flange portion 12a of the diffuser 12.
  • the cup-shaped member 40 is a cup-shaped member having a bottom surface 40a and a peripheral wall portion 40b extending along the longitudinal direction of the housing 10, and a plurality of communication holes 40c are formed in the peripheral wall portion 40b.
  • the communication hole 40 c is a hole that communicates the inside and the outside of the cup-shaped member 40 (that is, the internal space of the housing 10).
  • a projection 40 d is formed at the center of the bottom surface 40 a of the cup-shaped member 40 so as to extend toward the igniter 16.
  • the cup-shaped member 40 is fixed to the flange portion 12a of the diffuser 12 by welding.
  • the opening part of the cup-shaped member 40 is obstruct
  • the outer diameter of the cup-shaped member 40 is smaller than the inner diameter of the housing 10.
  • a gap 36 exists between the peripheral wall portion 40 b and the inner wall surface of the housing 10, and a dead end gap 36 is formed at the flange portion 12 a of the diffuser 12.
  • This gap 36 functions to retain mist in the combustion gas by continuing with a cylindrical gap 35 formed between the inner cylinder 30 and the housing 10 described later.
  • the first perforated plate member 22 is disposed on the igniter 16 side of the housing 10 at a distance from the igniter 16.
  • the first porous plate member 22 is formed by a plate-like member having a circular peripheral edge, and the peripheral edge is pressed against the inner wall surface of the housing 10 to be fixed to the housing 10.
  • the first perforated plate member 22 is provided with a plurality of through holes 22a penetrating the front and back surfaces. A space surrounded by the igniter 16, the housing 10, and the first perforated plate member 22 becomes a transfer charge filling chamber 20, which is filled with transfer charge 21.
  • the explosive charge 21 is hold
  • the through hole 22 a of the first perforated plate member 22 is an opening smaller than the charge transfer agent 21, there is no possibility that the transfer charge 21 leaks from the transfer charge filling chamber 20.
  • the through hole 22a may be closed with a predetermined seal tape.
  • a gas generating agent having good ignitability and sustained combustion (high combustion temperature) can be used.
  • the combustion temperature of the charge transfer agent 21 is desirably in the range of 1700 to 3000 ° C.
  • a transfer agent for example, a disc-shaped one made of nitroguanidine (34% by weight) and strontium nitrate (56% by weight) having an outer diameter of 1.5 mm and a thickness of 1.5 mm can be used.
  • an inner cylinder 30 is further disposed between the first perforated plate member 22 and the cup-shaped member 40.
  • the inner cylinder 30 has a peripheral wall portion along the longitudinal direction of the housing 10, and the outer diameter of the peripheral wall portion is smaller than the inner diameter of the housing 10. Therefore, a cylindrical gap 35 having a uniform width is formed between the inner cylinder 30 and the housing 10.
  • the inner cylinder 30 is formed with a plurality of gas passage holes 37 in the circumferential wall portion thereof at substantially equal intervals in the longitudinal direction of the housing 10 and also at substantially equal intervals in the circumferential direction of the circumferential wall portion of the inner cylinder 30. Has been.
  • the gas passage hole 37 is a through hole that communicates the filling chamber 25 that is the internal space of the inner cylinder 30 and the cylindrical gap 35. As will be described later, the gas passage hole 37 is provided so that the combustion gas generated by the combustion of the gas generating agent 26 filled in the filling chamber 25 smoothly flows to the diffuser 12 side. Therefore, the gas passage hole 37 may be formed closer to the diffuser 12 side in the peripheral wall portion of the inner cylinder 30, and the opening area of the gas passage hole 37 may increase as it approaches the diffuser 12 side. .
  • the inner cylinder 30 has a diameter-increased portion 31 that extends in the radial direction of the housing 10 on the igniter 16 side and is formed in a flange shape. It is in contact with the inner wall surface.
  • the outer diameter of the outer peripheral edge of the enlarged diameter portion 31 is slightly larger than the inner diameter of the housing 10, and when the inner cylinder 30 is disposed in the housing 10, it is expanded due to the elasticity of the peripheral wall portion of the inner cylinder 30.
  • the diameter portion 31 is fixed to the inner wall surface of the housing 10 by being pressed against it. For this reason, no gap is formed in the pressing portion between the enlarged diameter portion 31 and the housing 10.
  • a stepped portion that engages with the outer peripheral edge of the enlarged diameter portion 31 and a projection that engages may be formed on the inner wall of the housing 10.
  • the inner cylinder 30 has a bottom surface on the diffuser 12 side, and a central hole 32 is formed at the center of the bottom surface.
  • the central hole 32 is formed so as to be able to fit with a protrusion 40 d formed on the bottom surface 40 a of the cup-shaped member 40. Therefore, in the state where the inner cylinder 30 is disposed in the housing 10, the enlarged diameter portion 31 is pressed against the inner wall surface of the housing 10, and the central hole 32 is fitted to the protrusion 40 d of the cup-shaped member 40.
  • the inner cylinder 30 is stably fixed in both the longitudinal direction and the radial direction of the housing, and is disposed coaxially with the housing 10.
  • the inner space of the inner cylinder 30 functions as a filling chamber 25 that is filled with and holds the gas generating agent 26.
  • the second porous plate member 23 is further disposed between the inner cylinder 30 and the first porous plate member 22 in a state where the gas generating agent 26 is filled in the filling chamber 25 of the inner cylinder 30.
  • a space 24 in which a gas generating agent or the like is not disposed is located between the first perforated plate member 22 and the second perforated plate member 23.
  • the second porous plate member 23 is also formed by a plate-like member having a circular peripheral edge, and the peripheral edge is pressed against the inner wall surface of the housing 10. Is fixed.
  • the second perforated plate member 23 is provided with a plurality of through holes 23a penetrating the front and back.
  • a space surrounded by the inner cylinder 30, the housing 10, and the second perforated plate member 23 becomes a filling chamber 25, which is filled with a gas generating agent 26.
  • the gas generating agent 26 is held by the second porous plate member 23 in a state of being pressed toward the inner cylinder 30 side. For this reason, the gas generating agent 26 in the filling chamber 25 is densely filled and is prevented from moving to form a gap.
  • the through hole 23 a of the second perforated plate member 23 is an opening smaller than the gas generating agent 26, there is no possibility that the gas generating agent 26 leaks from the filling chamber 25.
  • the through hole 23a may be closed with a predetermined seal tape.
  • the gas generating agent 26 a gas generating agent having a combustion temperature lower than that of the explosive charge 21 is used.
  • the combustion temperature of the gas generating agent 26 is preferably in the range of 1000 to 1700 ° C., for example, an outer diameter composed of guanidine nitrate (41% by weight), basic copper nitrate (49% by weight), a binder and additives.
  • a single-hole cylindrical shape having a diameter of 1.8 mm, an inner diameter of 0.7 mm, and a length of 1.9 mm can be used.
  • a predetermined region including the explosive filling chamber 20, the space 24, the filling chamber 25, the cylindrical gap 35, the gap 36, and the internal space of the cup-shaped member 40 is a pressurized area having a relatively high airtightness. That is, the pressurizing region is a region surrounded and defined by the materials of the housing 10, the igniter 16, the diffuser 12, and the seal tape 45.
  • the airtightness of the pressurizing region is realized by caulking and fixing the O-ring 17 between the igniter 16 and the housing 10 and closing of the opening of the cup-shaped member 40 by the seal tape 45.
  • the diffuser 12 and the housing 10 are fixed by welding, it is not necessary to substantially consider a decrease in hermeticity caused by the weld fixing portion.
  • the airtightness between the housing 10 and the igniter 16 via the O-ring 17 is not as high as the airtightness due to welding and fixing with the seal tape 45.
  • region is filled with inert gas, such as argon and helium
  • region is changed to the exterior (namely, internal space of the diffuser 12, the gas generator 1).
  • a high pressure state is formed which is higher than the external pressure.
  • a region formed in the gas generator 1 and not filled with the inert gas and having a pressure lower than that of the pressurization region is referred to as a non-pressurization region.
  • the pressure in the pressurized region is, for example, 0.2 MPa or more, preferably about 2 MPa.
  • the inert gas filled to form the high pressure state as described above is held in the pressurization region almost well due to the airtightness in the pressurization region described above. For this reason, it is possible to effectively prevent outside air accompanying moisture from the outside of the pressurization region from entering the pressurization region, particularly the filling chamber 25 filled with the gas generating agent 26 and the like. Thus, the moisture-proof performance of the gas generator 1 can be maintained high. In addition, if the airtightness due to the O-ring 17 or the like decreases with time due to aging or the like of the O-ring 17 or the like, or the physical hermetic performance of the O-ring 17 or the like does not deteriorate over time.
  • the degree of leakage is so small that the inert gas can be held in the pressurized area for a relatively long period of time. It is possible to suppress the entry of outside air accompanied by moisture from the outside, and to maintain the moisture-proof performance of the gas generator 1 high.
  • the filling chamber filled with the gas generating agent 26 or the like in an atmosphere of a high pressure state, it becomes possible to increase the combustion rate of the gas generating agent or the like.
  • the combustion start characteristics of the gas generating agent 26 and the like in the gas generator 1 can be made advantageous, and this can speed up the gas release of the gas generator 1 (from igniter operation to gas release). (Reducing the time required).
  • FIG. 2 schematically shows a flow of assembly of the gas generator 1
  • FIG. 3 is a flowchart of the assembly method.
  • each part which comprises the gas generator 1 is carried in in the assembly chamber 80 which assembles the gas generator 1, and preparation for an assembly is carried out.
  • a unit in which the diffuser 12, the cup-shaped member 40, and the seal tape 45 are attached in advance to the housing 10 is carried into the assembly chamber 80.
  • the inner cylinder 30, the required amount of gas generating agent 26, the second perforated plate member 23, the first perforated plate member 22, the required amount of transfer powder 21, and the igniter 16 to which the O-ring 17 is attached are also assembled chambers. It is carried into 80.
  • the parts are brought into the assembly chamber 80 through an openable / closable door 81.
  • the door 81 is closed and the assembly chamber 80 is closed, and then the assembly chamber 80 is filled with an inert gas to form the high pressure state in the chamber (S102). Processing). Specifically, the amount of the inert gas flowing from the tank 82 into the assembly chamber 80 is controlled by controlling the opening degree of the on-off valve 83 of the tank 82 in which the inert gas is stored. Formation is realized. The pressure in the assembly chamber 80 is confirmed using a detection value of a pressure sensor (not shown).
  • the inner cylinder 30 When a high pressure state is formed in the assembly chamber 80, the inner cylinder 30 is inserted into the housing 10 carried into the chamber (processing of S103). At this time, the central hole 32 of the inner cylinder 30 is fitted into the protrusion 40 d of the cup-shaped member 40, and the enlarged diameter portion 31 of the inner cylinder 30 is pressed against the inner wall surface of the housing 10. Thereafter, the gas generating agent 26 is filled in the internal space (filling chamber 25) of the inner cylinder 30 fixed to the housing 10 (processing of S104). When the gas generating agent 26 is filled, the second porous plate member 23 is also inserted into the housing 10 so that the gas generating agent 26 does not move in the housing 10. Is inserted so as to be pressed against the inner cylinder 30 side, and the second porous plate member 23 is fixed to the housing 10.
  • the first perforated plate member 22 is inserted into the housing 10, and the first perforated plate member 22 is fixed at a position in the housing 10 appropriate for filling the necessary amount of the transfer charge 21. Thereafter, the transfer charge 21 is filled into the housing 10 (processing of S105), and the igniter 16 is further inserted into the housing 10 so as to come into contact with the charged transfer charge 21. Is attached by caulking (processing of S106).
  • the transfer powder 21 is burned by the operation of the igniter 16, and the combustion gas generated by burning the gas generating agent 26 by the combustion is the gas passage hole 37 and the communication hole. It reaches the inside of the cup-shaped member 40 through 40c.
  • the sealing tape 45 is cleaved by the energy of the combustion gas, and the combustion gas is released to the outside from the gas discharge port 15 of the diffuser 12. Therefore, in the fixing position of the first perforated plate member 22, the thermal energy of the transfer charge 21 combusted by the operation of the igniter 16 is propagated to the gas generating agent 26 preferably filled in the filling chamber 25. It can also be said that the igniter 16 is disposed at a position where the gas generating agent 26 can combust.
  • the gas generator 1 is assembled in the high-pressure atmosphere in the assembly chamber 80, that is, the gas generating agent 26 and the transfer charge 21 are filled in the housing 10, and the igniter for the housing 10. 16 will be attached.
  • a region with a relatively high airtightness formed therein that is, the O-ring 17 and the seal tape 45 interposed between the igniter 16 and the housing 10.
  • a predetermined airtight state in which an inert gas is sealed in a high pressure state is formed in the defined pressurized region.
  • the inert gas in the assembly chamber 80 is discharged, the door 81 is opened, and the completed gas generator 1 may be taken out.
  • the gas generator assembled according to the above assembly method is the gas generator 1 shown in FIG. And since the gas generator 1 has the pressurization area
  • the attachment position of the seal tape 450 is different from the attachment position of the seal tape 45 in the gas generator 1 shown in FIG. 1, and other configurations are substantially the same. Detailed description of the same configuration is omitted.
  • the seal tape 450 is attached to the outside of the peripheral wall portion 12 b so as to close the gas discharge port 15 of the diffuser 12.
  • the seal tape 450 may be attached to the inside of the peripheral wall portion 12b. Therefore, in this case, almost all the area inside the gas generator 1 is set as the pressurized area, and the non-pressurized area is not substantially included.
  • the gas generating agent 26 and the like can be suitably moisture-proof without unnecessarily increasing the load of the assembly process, similarly to the gas generator 1 of the first embodiment. I can understand.
  • FIG. 5 is a cross-sectional view of the gas generator 100 in the axial direction.
  • the gas generator 100 does not contain a transfer agent, and the gas generating agent 126 is directly combusted by the operation of the igniter 116.
  • a filter 160 for collecting combustion residues of the gas generating agent 126 is disposed in the housing 110 of the gas generator 100.
  • an igniter 116 is attached to one end side (left side in the drawing) of the cylindrical housing 110.
  • the igniter 116 has a known electric igniter main body fixed to a metal igniter collar, and an ignition part including an igniter is disposed from the igniter collar to the housing 110. It protrudes toward the inside. Accordingly, the combustion product of the igniter generated by the operation of the igniter 116 is released into the housing 110.
  • the igniter 116 is fixed to the housing 110 by caulking portions 118 whose igniter collars are located at the ends of the housing 110. At this time, the caulking fixing by the caulking portion 118 is realized with the resin O-ring 117 interposed between the igniter collar of the igniter 116 and the housing 110. Thereby, a certain amount of airtightness is formed between the igniter 116 and the housing 110.
  • an isolation wall 146 is provided at a position in the vicinity of the central portion of the housing 110 facing the ignition part of the igniter 116 so as to divide the internal space of the housing 110 into two in the longitudinal direction.
  • the isolation wall 146 is fixed to the housing 110 by welding, and the welding site is referred to by reference numeral 146a.
  • a through hole 147 that communicates two internal spaces in the divided housing 110 is provided in a substantially central portion of the isolation wall 146. Before the igniter 116 is operated, the through hole 147 is closed with an aluminum seal tape 145 so as to block both internal spaces, and the periphery of the seal tape 145 is fixed to the isolation wall 146 by welding. And the weld site is referenced by reference numeral 145a.
  • a space surrounded by the igniter 116, the housing 110, the isolation wall 146, and the seal tape 145 becomes a filling chamber 125, and the gas generating agent 126 is filled there.
  • the gas generating agent 126 is filled to such an extent that the gas generating agent 126 cannot move in the filling chamber 125, and therefore, the ignition part of the igniter body and the gas generating agent 126 are in contact with each other.
  • the igniter 116 is operated, the gas generating agent 126 is burned by the combustion product, the seal gas 145 is cleaved by the combustion gas generated there, and the combustion gas is divided into the housing 110 divided by the isolation wall 146.
  • the filter chamber which is the internal space on the right side in the figure).
  • the filter chamber is a space defined by the end wall 148 provided at the end of the housing 110 opposite to the side where the igniter 116 is disposed, the isolation wall 146 and the housing 110. It is.
  • a plurality of gas discharge ports 115 are formed in the housing 110 corresponding to the filter chamber.
  • the gas discharge port 115 is a through hole that communicates the inside and the outside of the housing 110 (that is, the outside of the gas generator 1). Therefore, the filter chamber is not required to be airtight like the filling chamber 125. Therefore, the end wall 148 does not need to be fixed to the housing 110 by welding as in the case of the isolation wall 146, and is only fixed to the housing 110 by the caulking portion 148a in this embodiment.
  • a filter 160 formed in an annular shape and extending in the longitudinal direction of the housing 110 is disposed so as to face the gas discharge port 115.
  • the filter 160 is formed by stacking stainless steel flat knitted wire meshes in the radial direction and compressing them in the radial direction and the axial direction, cooling the combustion gas generated in the filling chamber 125, and collecting the combustion residue.
  • the space of the hollow portion 150 of the filter 160 is connected to the through hole 147, and combustion gas generated by the combustion of the gas generating agent 126 is introduced into the hollow portion 150 of the filter 160 and further passes through the filter 160 to exhaust gas. It will be led to the outlet 115.
  • the filter 160 is not deformed by the gas pressure when the igniter 116 is operated, and the gas discharge port 135 is not blocked between the outer peripheral surface of the filter 160 and the inner wall surface of the housing 110.
  • An annular gap 151 is formed.
  • a predetermined region in the housing 110 including the filling chamber 125 filled with the gas generating agent 126 in the internal space of the housing 110 is a pressurized region having a relatively high airtightness.
  • the airtightness of the pressurizing region is realized by caulking and fixing by interposing an O-ring 117 between the igniter 116 and the housing 10 and closing of the through hole 147 provided in the isolation wall 146 by the seal tape 145. .
  • the space between the isolation wall 146 and the housing 110, and between the seal tape 145 and the isolation wall 146 are fixed by welding, it is necessary to substantially consider the decrease in airtightness caused by the weld fixing location. There is no.
  • the inside of the pressurizing region is filled with an inert gas such as argon or helium, so that the pressure inside the pressurizing region is changed to the outside (that is, the filter 160).
  • a high pressure state is formed, which is higher than the pressure in the filter chamber in which the gas is disposed and the pressure outside the gas generator 100.
  • the filter chamber in which the filter 160 is disposed is a non-pressurized region because the inside and outside of the housing 110 are communicated with each other via the gas discharge port 135.
  • the inert gas filled to form the high pressure state as described above is held in the pressurization region almost well due to the airtightness in the pressurization region described above. For this reason, it is possible to effectively prevent outside air accompanied by moisture from entering the filling chamber 125 in the pressurization region from the outside of the pressurization region, so that the moisture-proof performance of the gas generator 100 is maintained high.
  • the airtightness due to the O-ring 117 etc. decreases with time due to aging deterioration of the O-ring 117 or the like, or the physical airtightness performance of the O-ring 117 etc. does not deteriorate over time.
  • the degree of leakage is so small that the inert gas can be held in the pressurized area for a relatively long period of time. It is possible to suppress the entry of outside air accompanied by moisture from the outside, and to maintain the moisture-proof performance of the gas generator 100 high. Furthermore, the combustion rate of the gas generating agent 126 can be increased by placing the filling chamber 125 filled with the gas generating agent 126 in an atmosphere of high pressure.
  • the gas generator 100 configured as described above is assembled in the assembly chamber 80 filled with the inert gas shown in FIG. 2 in the same manner as the gas generator 1 of the first embodiment.
  • the pressure region can be formed inside. Therefore, the gas generator 100 also does not require an additional moisture-proof member (such as an O-ring or a gasket) or a special moisture-proof member in order to achieve the above-described suitable moisture-proof performance.
  • an additional moisture-proof member such as an O-ring or a gasket
  • a special moisture-proof member in order to achieve the above-described suitable moisture-proof performance.
  • these quality controls and an additional assembly process for properly attaching them to the gas generator are not required, and according to the technique of the present embodiment, without increasing the load of the assembly process unnecessarily,
  • the gas generating agent 126 and the like can be suitably moisture-proof.
  • FIG. 6 is a sectional view of the gas generator 200 in the axial direction.
  • the internal space of the housing 110 is divided into two spaces by the isolation wall 146, that is, a space on the igniter 116 side and a space on the terminal wall 148 side.
  • the isolation wall 146 is not necessarily fixed to the housing 110 by welding.
  • the through hole 147 provided in the isolation wall 146 is not blocked by a seal member such as a seal tape 145 as shown in the gas generator 100 of the second embodiment. Therefore, the internal space itself of the housing 110 is in a state of substantially communicating with the outside.
  • a canister 225 which is a filling container formed of an aluminum thin film is disposed.
  • the canister 225 has a peripheral wall portion 225a and a bottom surface portion 225d, and the peripheral wall portion 225a and the bottom surface portion 225d are formed of a single sheet-like aluminum thin film.
  • the top surface portion 225b formed of another sheet-like aluminum thin film is fixed to the end of the peripheral wall portion 225a of the aluminum thin film including the peripheral wall portion 225a and the bottom surface portion 225d.
  • the part to be fixed by tightening is referred to by reference numeral 225c.
  • a known sealing agent is applied between the two aluminum thin films when the winding fastening portion 225c is formed.
  • the sealing agent corresponds to the predetermined interposition member of the present invention, and imparts predetermined airtightness to the canister 225 by curing.
  • an external force is applied to the cured sealing agent, which contributes to the formation of a predetermined airtightness.
  • the airtightness between the aluminum thin films by the hardened sealing agent is not as high as the airtightness by welding and fixing with the seal tape 45 in the first embodiment.
  • the inner space of the canister 225 is filled with a gas generating agent 226, the top surface portion 225b thereof faces the ignition portion of the igniter 116, and the peripheral wall portion 225a thereof extends in the longitudinal direction of the housing 110.
  • the canister 225 is disposed in the internal space of the housing 110 so that the bottom surface portion 225 d faces the through hole 147.
  • the internal space of the canister 225 is a pressurized region having a relatively high airtightness. The airtightness of the pressurizing region is realized by the winding fastening portion 225c accompanied by application of the sealing agent.
  • the canister 225 is filled with an inert gas such as argon or helium in the same manner as in the first embodiment, so that the internal pressure becomes higher than the pressure outside the canister 225. A state is formed. Note that the interior space of the housing 110 other than the canister 225 is a non-pressurized region because the interior and exterior of the housing 110 are substantially communicated with each other via the gas discharge port 135.
  • an inert gas such as argon or helium
  • the inert gas filled to form the high pressure state as described above is held in the canister 225 almost satisfactorily by the above airtightness. For this reason, it is possible to effectively prevent outside air accompanied by moisture from entering the canister 225 from the outside of the canister 225, and thus the moisture-proof performance of the gas generator 200 can be maintained high.
  • the filled inert gas is Even in the case of leakage, the inert gas can be held in the canister 225 for a relatively long period because the leakage is so small that the entry of outside air with moisture from the outside is suppressed, and gas is generated.
  • the moisture-proof performance of the vessel 200 can be maintained high.
  • FIG. 7 is a flowchart of the assembling method.
  • the components constituting the canister 225 specifically, an aluminum thin film including the peripheral wall portion 225a and the bottom surface portion 225d, and an aluminum thin film including the top surface portion 225b are assembled into the assembly chamber 80.
  • the required amount of gas generating agent 226 to be filled is also carried into the canister 225.
  • the door 81 is closed and the assembly chamber 80 is closed, and then the assembly chamber 80 is filled with an inert gas, thereby forming the high pressure state in the chamber (S202). Processing).
  • the formation of the high pressure state is based on the control of the inflow amount of the inert gas from the tank 82 as in the process of S102.
  • the gas generating agent 226 is filled in the canister 225 (a recessed space defined by the peripheral wall portion 225a and the bottom surface portion 225d formed by the aluminum thin film). (Processing of S203).
  • the aluminum thin film including the top surface portion 225b is coated with the sealing agent and then fastened to the other aluminum thin film to fix the gas generating agent 226 in the canister 225. Performed (processing of S204). Then, after the applied sealing agent is dried, the canister 225 filled with the gas generating agent 226 is taken out from the assembly chamber 80 (processing of S205).
  • the canister 225 is accommodated in the opposite space (process of S206). Further, the igniter 116 is inserted into the housing 110 and attached to the housing 110 by caulking so that the ignition portion of the igniter 116 faces the top surface portion 225b of the canister 225 (processing of S207).
  • the filter 110 or the end wall 148 may already be attached to the housing 110, or the filter 160 or the like is attached after the igniter 116 is attached to the housing 110. May be.
  • the top surface portion 225b is mainly cleaved by the combustion products, and combustion of the gas generating agent 226 in the canister 225 is induced.
  • the combustion gas generated by the combustion of the gas generating agent 226 is released to the outside of the gas generator 200 through the through hole 147 and the filter 160 by cleaving the bottom surface portion 225d.
  • the gas generator 200 is filled in the canister 225 with the gas generating agent 226 in the assembly chamber 80, and the canister 225 is accommodated in the housing 110, so that the inert gas is filled and the high pressure is obtained.
  • the pressurized region where the state is formed can be included in the gas generator 200. Therefore, the gas generator 200 does not require an additional moisture-proof member (such as an O-ring or a gasket) or a special moisture-proof member in order to achieve the above-described suitable moisture-proof performance.
  • the gas generating agent 226 and the like can be suitably moisture-proof. Moreover, since the attachment process of the igniter 116 is performed outside the assembly chamber, the gas generator 200 can be efficiently assembled.

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Abstract

In the present invention, a gas generator is provided with: an igniter; a housing accommodating the igniter and having a discharge port connecting the inside of the housing with the outside; and a filling chamber filled with a solid gas-generating agent, the gas-generating agent being placed such that when the igniter is activated, the filled gas-generating agent can combust. The gas generator is also provided, within a prescribed region of the housing including at least the filling chamber, with a pressurized region formed in a prescribed state of airtightness against the outside of the prescribed region and additionally in a state of high pressure. Prior to the igniter being activated, the pressurized region maintains the prescribed state of airtightness, and is demarcated from the outside thereof by means of a sealing member to be split by means of the combustion gas generated by the gas-generating agent when the igniter is activated. The pressurized region is delimited inside the housing by means of region-delimiting members joined via a prescribed intervening member. Due to this configuration, the gas-generating agent placed in the gas generator can be properly protected from moisture without adding to the workload associated with assembling the gas generator.

Description

ガス発生器、及びガス発生器の組立方法Gas generator and gas generator assembly method
 本発明は、点火器の作動によりガス発生剤を燃焼させて燃焼ガスを発生させるガス発生器、及びその組立方法に関する。 The present invention relates to a gas generator that generates a combustion gas by burning a gas generating agent by operating an igniter, and an assembling method thereof.
 ガス発生剤の燃焼により燃焼ガスを発生させるガス発生器においては、所望のガス発生性能(出力性能)を実現するために、ガス発生器内に充填されたガス発生剤が想定通りの乾燥状態に収まることが求められる。そこで、従来では、ガス発生器内に配置されたガス発生剤の防湿のために、Oリングやガスケット等の防湿部材が利用される。例えば、特許文献1に示すガス発生器では、両端が開口した外筒と、その外筒の両開口端部を覆う閉鎖部材及び蓋部材とで、ガス発生器のハウジングが構成されている。当該ガス発生器では、閉鎖部材及び蓋部材を外筒の両開口に対してOリング等のシールリングを介して嵌め込むことで、ガス発生剤が充填されるハウジング内の気密性の維持が図られる。 In a gas generator that generates combustion gas by combustion of a gas generating agent, in order to achieve a desired gas generating performance (output performance), the gas generating agent filled in the gas generator is in a dry state as expected. It is required to fit. Therefore, conventionally, moisture-proof members such as O-rings and gaskets are used for moisture-proofing the gas generating agent disposed in the gas generator. For example, in the gas generator shown in Patent Document 1, a housing of a gas generator is configured by an outer cylinder having both ends opened, and a closing member and a lid member that cover both open ends of the outer cylinder. In the gas generator, the closing member and the lid member are fitted into both openings of the outer cylinder through a seal ring such as an O-ring, thereby maintaining the airtightness in the housing filled with the gas generating agent. It is done.
 またガス発生剤の防湿を図る別法として、ガス発生器のハウジングでのシール剤の塗布技術が採られている。例えば、特許文献2には、ガス発生剤を容器に封入し当該容器を気密にする技術が開示されている。当該技術では、ガス発生剤パックは、それを構成するカップおよびキャップをアルミニウム合金から形成している。そしてキャップのカップ外周部に、巻締用密封剤を塗布し、当該巻締用密封剤が硬化することでパッキンとなり、二重巻締成形部による容器の気密性向上が図られる。 Also, as another method for preventing moisture from the gas generating agent, a technique for applying a sealing agent on the housing of the gas generator is employed. For example, Patent Document 2 discloses a technique in which a gas generating agent is sealed in a container and the container is hermetically sealed. In the art, the gas generant pack has a cup and a cap constituting the pack formed of an aluminum alloy. And the sealing agent for winding is apply | coated to the cup outer peripheral part of a cap, and the said sealing agent for winding tightens, it becomes packing, and the airtight improvement of the container by a double winding compaction part is achieved.
特開平11-78766号公報Japanese Patent Application Laid-Open No. 11-78766 特開平3-128744号公報JP-A-3-128744 特開平10-35402号公報Japanese Patent Laid-Open No. 10-35402 特許第4587550号公報Japanese Patent No. 4857550
 従来の防湿技術では、防湿のためにガス発生器のハウジングとは別となる部材、例えば、上記Oリング、ガスケット、塗布用シール剤等の防湿部材を、ガス発生器のハウジングに介在させることで、ハウジング内に充填されるガス発生剤の防湿が図られている。このような防湿部材は、一般には、ガス発生器の組立時に弾性変形された状態でハウジングに組み込まれることで、その内部の気密状態の維持が図られるものである。しかし、このような防湿部材は経年とともにその性能が少しずつ低下し、また実用的には分子レベルでの気密状態の維持は容易ではなく、時間経過とともにガス発生器内の気密性は低下していく可能性が考えられる。 In the conventional moisture-proof technology, a member that is separate from the housing of the gas generator for moisture prevention, for example, a moisture-proof member such as the O-ring, gasket, and coating sealant is interposed in the housing of the gas generator. Further, moisture prevention of the gas generating agent filled in the housing is achieved. Such a moisture-proof member is generally incorporated into a housing in a state of being elastically deformed at the time of assembling the gas generator, so that the airtight state of the inside can be maintained. However, the performance of such a moisture-proof member gradually decreases with age, and practically, it is not easy to maintain an airtight state at the molecular level, and the airtightness in the gas generator decreases with time. There is a possibility of going.
 また、従来の防湿技術では、ハウジングとは異なる上記防湿部材を利用することから、防湿部材の品質管理の負荷も増大し、また、利用する防湿部材の形状や数によってはガス発生器の組立工程の工程数が増加し、結果として組立負荷の上昇を招くおそれがある。 In addition, since the conventional moisture-proof member uses the moisture-proof member different from the housing, the load of quality control of the moisture-proof member increases, and depending on the shape and number of moisture-proof members used, the assembly process of the gas generator As a result, there is a possibility that the number of processes increases, resulting in an increase in assembly load.
 本発明は、上記した問題に鑑み、ガス発生器の組立負荷を抑制しながらも、ガス発生器内に配置されたガス発生剤を好適に防湿する技術を提供することを目的とする。 In view of the above-described problems, an object of the present invention is to provide a technique for suitably preventing moisture of a gas generating agent disposed in a gas generator while suppressing an assembly load of the gas generator.
 上記課題を解決するために、本発明は、ハウジングの内部においてガス発生剤が充填される領域が、その外部に対して所定の気密状態となり、且つその外部より高圧力な状態となるように、該ハウジング内に加圧領域を画定する構造を採用した。このような構成により、ハウジングとは別の部材を要することなく従来のシール手段を利用しながらも、ガス発生剤が充填される領域に、外部から湿気を含む外気が進入してくるのをより効果的に抑制することができる。 In order to solve the above-mentioned problem, the present invention is configured so that the region filled with the gas generating agent inside the housing is in a predetermined airtight state with respect to the outside and is in a state of higher pressure than the outside. A structure for defining a pressurizing region in the housing was adopted. With such a configuration, it is possible to prevent outside air including moisture from entering the area filled with the gas generating agent from the outside while using the conventional sealing means without requiring a separate member from the housing. It can be effectively suppressed.
 具体的には、本発明は、点火器と、前記点火器を収容するハウジングであって、該ハウジングの内部と外部を繋ぐ排出口を有するハウジングと、固形のガス発生剤が充填された充填室であって、前記ハウジング内において前記点火器の作動により該充填されたガス発生剤が燃焼可能となる位置に該ガス発生剤を配置する充填室と、を備える、ガス発生器である。そして、当該ガス発生器は、複数の領域画定部材によって囲まれることで、少なくとも前記充填室を含む該ハウジング内の所定の領域において該所定の領域の外部に対する所定の気密状態が形成された領域であって、更に、該所定の領域の外部の圧力より高い高圧力状態が形成された加圧領域を、更に備える。そして、前記複数の領域画定部材には、前記点火器の作動前においては前記所定の気密状態を維持し、該点火器の作動により発生する前記ガス発生剤からの燃焼ガスによって開裂するシール部材が含まれ、前記複数の領域画定部材に含まれる少なくとも一の領域画定部材と他の領域画定部材は、溶接によって接合されず、外力が掛けられた状態で両領域画定部材の間に配置される所定の介在部材を介して接合される。 Specifically, the present invention relates to an igniter, a housing for housing the igniter, a housing having a discharge port connecting the inside and the outside of the housing, and a filling chamber filled with a solid gas generating agent. A gas generator comprising: a filling chamber in which the gas generating agent is disposed at a position where the gas generating agent filled in the housing can be combusted by the operation of the igniter. The gas generator is surrounded by a plurality of region defining members so that a predetermined airtight state with respect to the outside of the predetermined region is formed in a predetermined region in the housing including at least the filling chamber. In addition, a pressurization region in which a high pressure state higher than the pressure outside the predetermined region is formed is further provided. The plurality of region defining members include seal members that maintain the predetermined airtight state before operation of the igniter and are cleaved by combustion gas from the gas generating agent generated by operation of the igniter. The at least one region defining member included in the plurality of region defining members and the other region defining member are not joined by welding and are arranged between the two region defining members in a state where an external force is applied. It joins via the interposed member.
 本発明に係るガス発生器では、ハウジング内の充填室にガス発生剤が充填される構成が採用される。当該充填室に充填されたガス発生剤は、点火器の作動により発生する燃焼生成物によって直接に燃焼されてもよく、又は、該充填されたガス発生剤とは異なる伝火薬等の燃焼を介して燃焼されてもよい。なお、本発明の点火器は、点火器本体と点火器カラーを含むように構成されてもよく、点火器本体のみであってもよい。そして、このようなハウジング内の充填室に充填されたガス発生剤を外部からの湿気から保護するために、充填室を含む所定の領域において所定の気密状態が形成されるように上記加圧領域が形成される。ここで、当該加圧領域は、複数の領域画定部材で囲まれることで画定される領域(空間)であるが、その領域画定部材同士の接合については、少なくとも1つの接合部位では、溶接によって接合されず上記所定の介在部材を介在させた接合形態が採用されている。このように所定の介在部材を利用した接合形態では、溶接のように接合に要する組立負荷が小さかったり、溶接による発熱の影響を回避できたりする等の利点を享受できる一方で、領域画定部材間に分子レベルで気体が連通する可能性が残され、溶接接合の形態と比べ気密性の程度は小さくなることが予想される。この点を踏まえ、上記所定の介在部材を介在させた接合形態を採用して形成された加圧領域では、所定の気密状態が形成されることになる。そして、所定の気密状態とは、ガス発生器の製造時において形成される、充填されたガス発生剤の防湿に適した程度の、所定の領域の外部に対する気密の程度である。換言すれば、製造時にガス発生器に対して求められるガス発生剤の燃焼特性が担保されるように、そのガス発生剤を外部の湿気から保護可能な所定の領域における気密状態が、上記所定の気密状態とされる。 The gas generator according to the present invention employs a configuration in which the gas generating agent is filled in the filling chamber in the housing. The gas generating agent filled in the filling chamber may be directly combusted by the combustion product generated by the operation of the igniter, or through the combustion of a transfer agent or the like different from the filled gas generating agent. May be burned. The igniter of the present invention may be configured to include an igniter body and an igniter collar, or may be only the igniter body. In order to protect the gas generating agent filled in the filling chamber in the housing from moisture from the outside, the pressurizing region is formed so that a predetermined airtight state is formed in a predetermined region including the filling chamber. Is formed. Here, although the said pressurization area | region is an area | region (space) demarcated by being enclosed by the several area demarcating member, about the joining of the area delimiter members, it joins by welding in at least 1 joining site | part. Instead, a joining form in which the predetermined interposing member is interposed is employed. As described above, in the joining form using a predetermined interposition member, it is possible to enjoy advantages such as a small assembly load required for joining as in welding and avoiding the influence of heat generated by welding. In addition, the possibility of gas communication at the molecular level remains, and it is expected that the degree of hermeticity will be smaller than that of the welded joint form. In consideration of this point, a predetermined airtight state is formed in the pressurization region formed by adopting the joining form in which the predetermined interposition member is interposed. The predetermined airtight state is the degree of airtightness with respect to the outside of the predetermined region, which is suitable for moisture-proofing of the filled gas generant formed at the time of manufacturing the gas generator. In other words, the airtight state in a predetermined region where the gas generating agent can be protected from external moisture is ensured so as to ensure the combustion characteristics of the gas generating agent required for the gas generator at the time of manufacture. Airtight.
 上記加圧領域は、更に、その外部の圧力より高い高圧力状態となるように加圧されている。この結果、加圧領域の内部と外部との圧力差に起因して、加圧領域の外部から湿気を伴って外気がその内部に進入することを効果的に抑止することができる。また、加圧領域の形成によりガス発生剤が高圧雰囲気下に置かれることになるため、その着火、燃焼速度を高めることができ、ガス発生剤の燃焼開始特性を有利なものとすることができる。なお、加圧領域の高圧力状態は、所定の不活性ガス、例えば、アルゴンやヘリウム等が封入されることで形成されてもよい。このような不活性ガスは、加圧領域に含まれる充填室内のガス発生剤の燃焼に影響を与えないため、高圧力状態に起因したガス発生剤の想定外の燃焼が十分に抑制される。また、窒素等もガス発生剤の燃焼に比較的影響を与えにくいため、高圧力状態の形成のために好適に利用できる。なお、上記加圧領域の高圧力状態を形成するための不活性ガス等に関し、不活性ガス量は、上記加圧領域の防湿に必要な程度にガス発生剤から発生する燃焼ガスよりも十分に少なくてもよい。 The pressure region is further pressurized so as to be in a high pressure state higher than the external pressure. As a result, due to the pressure difference between the inside and the outside of the pressurizing region, it is possible to effectively prevent outside air from entering the inside with moisture from the outside of the pressurizing region. In addition, since the gas generating agent is placed in a high-pressure atmosphere by forming the pressurization region, the ignition and combustion speed can be increased, and the combustion start characteristic of the gas generating agent can be made advantageous. . The high pressure state in the pressurizing region may be formed by sealing a predetermined inert gas such as argon or helium. Since such an inert gas does not affect the combustion of the gas generating agent in the filling chamber included in the pressurized region, unexpected combustion of the gas generating agent due to the high pressure state is sufficiently suppressed. Nitrogen and the like are also less likely to affect the combustion of the gas generating agent and can be suitably used for forming a high pressure state. Regarding the inert gas or the like for forming a high pressure state in the pressurized region, the amount of the inert gas is sufficiently higher than the combustion gas generated from the gas generating agent to the extent necessary for moisture prevention in the pressurized region. It may be less.
 そして、上記加圧領域では、上記領域画定部材の1つに相当するシール部材によって、点火器の作動前、すなわちガス発生剤の燃焼が行われるまでは、その外部に対する所定の気密状態が維持される。また、当該シール部材は、点火器が作動しガス発生剤が燃焼することで生じる燃焼ガスによって開裂するように構成される。そのため、点火器の作動までシール部材により維持されていた所定の気密状態は、該点火器の作動によって解消し、ガス発生剤からの燃焼ガスは加圧領域から、開裂されたシール部材の箇所を通ってその外部に漏出し、ハウジングの排出口を通って、ガス発生器の外部に放出されることになる。 In the pressurizing region, a predetermined airtight state with respect to the outside is maintained by the seal member corresponding to one of the region defining members before the igniter is operated, that is, until the gas generating agent is burned. The Moreover, the said sealing member is comprised so that it may be cleaved with the combustion gas which arises when an igniter act | operates and a gas generating agent burns. Therefore, the predetermined airtight state maintained by the seal member until the operation of the igniter is canceled by the operation of the igniter, and the combustion gas from the gas generating agent is removed from the pressurized region at the position of the cleaved seal member. It leaks to the outside and passes through the outlet of the housing and is discharged to the outside of the gas generator.
 このように構成されるガス発生器では、点火器が作動するまでは、シール部材や上記所定の介在部材により維持されている加圧領域内の高圧力状態によって、加圧領域内の充填室にその外部から湿気を伴った外気が進入するのを抑制することができる。仮に加圧領域内のガス(上記不活性ガス等)がその外部に漏出し得る場合でも、上記所定の介在部材によってその漏出程度は小さく抑えられるため、所定の気密状態の維持は可能であり、以て、比較的長い期間においてガス発生器における防湿性能を維持することができる。また、上記ガス発生器では、その防湿性能向上のために上記所定の介在部材とは別に追加的にOリング等の防湿部材を必要としないため、防湿部材の品質管理工程や防湿部材を更に組み込む工程を経る必要が無く、ガス発生器の組立負荷が増加することを回避できる。すなわち、防湿部材としては所定の介在部材を利用した接合形態による防湿構造のみでも、より効果的な防湿効果を享受することができる。 In the gas generator configured as described above, until the igniter is operated, the high pressure state in the pressurization region maintained by the seal member and the predetermined interposed member causes the filling chamber in the pressurization region to enter the filling chamber. It is possible to prevent the outside air with moisture from entering from the outside. Even if the gas in the pressurized region (the inert gas or the like) can leak to the outside, the leakage degree is suppressed by the predetermined interposed member, so that a predetermined airtight state can be maintained, Therefore, the moisture-proof performance in the gas generator can be maintained over a relatively long period. Further, the gas generator does not require an additional moisture-proof member such as an O-ring in addition to the predetermined interposed member in order to improve its moisture-proof performance, and therefore further incorporates a quality control process for the moisture-proof member and a moisture-proof member. There is no need to go through a process, and an increase in the assembly load of the gas generator can be avoided. That is, as the moisture-proof member, a more effective moisture-proof effect can be enjoyed only by a moisture-proof structure with a joining form using a predetermined interposed member.
 ここで、上記のガス発生器において、前記複数の領域画定部材に、前記ハウジングと前記点火器が含まれ、前記シール部材は、前記ハウジング側に対して溶接により接合され、そして、前記点火器は、弾性変形可能な又は塑性変形可能な前記所定の介在部材を前記ハウジングとの間に介在させて該ハウジングに固定されてもよい。溶接では領域画定部材同士が溶融されて接合されることになるため、その結果、加圧領域では、点火器が配置される側の気密性は、シール部材が配置される側の気密性ほどではない。しかし、上記の通り、加圧領域内は高圧力状態に置かれるため、外部からの湿気を伴う外気の進入を抑止でき、また、仮に点火器が配置される側において、加圧領域内のガスが外部に漏出したとしてもシール部材が配置される側は十分に高い気密性が実現できているため、その漏出の程度は緩やかであり、以て、加圧領域内の所定の気密状態を十分に長く維持することが可能である。 Here, in the gas generator, the plurality of region defining members include the housing and the igniter, the seal member is joined to the housing side by welding, and the igniter is The predetermined interposed member that is elastically deformable or plastically deformable may be interposed between the housing and the housing, and may be fixed to the housing. Since the region defining members are melted and joined in welding, as a result, in the pressurization region, the airtightness on the side where the igniter is disposed is not as high as the airtightness on the side where the seal member is disposed. Absent. However, as described above, since the inside of the pressurization region is placed in a high pressure state, it is possible to suppress the entry of outside air accompanied by moisture from the outside, and on the side where the igniter is disposed, Even if leaked to the outside, the side where the sealing member is disposed has sufficiently high airtightness, so the degree of leakage is moderate, so that the predetermined airtight state in the pressurizing region is sufficiently Can be maintained for a long time.
 また、別法として、上記のガス発生器において、前記充填室は、前記点火器の作動により発生する燃焼生成物でも開裂可能な、前記シール部材に相当する少なくとも2つの膜部材により形成された充填容器の内部空間であって、前記少なくとも2つの膜部材同士の間に、両膜部材に塗布された、前記所定の介在部材であるシール剤が配置され、前記充填容器の内部空間は前記加圧領域であり、且つ前記高圧力状態に形成された状態で該充填容器が前記ハウジング内に配置されてもよい。このような構成では、加圧領域の画定には、上記の形態と異なるハウジングや点火器が寄与しないことになる。そのため、当該構成を採用することで、ハウジングを含むガス発生器本体の組立工程と、ガス発生剤の充填及び加圧領域の形成の工程とをそれぞれ分離して実現することができる。その結果、ガス発生剤の充填及び加圧領域の形成を効率的に実現でき、以てガス発生器の組立負荷を軽減できる。 As another method, in the gas generator, the filling chamber is formed by at least two membrane members corresponding to the sealing member that can be cleaved even by a combustion product generated by the operation of the igniter. A sealing agent, which is the predetermined intervening member, is applied between the at least two membrane members and is disposed between the at least two membrane members, and the internal space of the filling vessel is pressurized The filling container may be disposed in the housing in a state of being a region and being formed in the high pressure state. In such a configuration, a housing or an igniter different from the above-described form does not contribute to the definition of the pressurization region. Therefore, by adopting this configuration, the assembly process of the gas generator body including the housing and the process of filling the gas generating agent and forming the pressurized region can be realized separately. As a result, the filling of the gas generating agent and the formation of the pressurized region can be realized efficiently, and the assembly load of the gas generator can be reduced.
 ここで、上述までのガス発生器において、前記ハウジングは筒状に形成されるとともに、前記排出口は該ハウジングの一方の端部側に配置され、前記点火器は、前記排出口に対して前記充填室を挟んで、前記ハウジングの他方の端部側に配置されてもよい。したがって、このような形態のガス発生器では、点火器、充填室、排出口が、筒状のハウジングの長手方向に沿って配置され、そのハウジングの内部空間のうち、点火器と充填室とを含む側の領域が上記加圧領域とされる。なお、上記の「端部側」の用語は、筒状のハウジングの端面だけではなく、当該端面近傍のハウジング壁面の部位も含むものである。 Here, in the gas generator up to the above, the housing is formed in a cylindrical shape, the discharge port is disposed on one end side of the housing, and the igniter is connected to the discharge port. You may arrange | position on the other edge part side of the said housing on both sides of a filling chamber. Therefore, in the gas generator of such a form, the igniter, the filling chamber, and the discharge port are arranged along the longitudinal direction of the cylindrical housing, and the igniter and the filling chamber are arranged in the internal space of the housing. The area | region of the side to include is made into the said pressurization area | region. The term “end side” includes not only the end surface of the cylindrical housing but also the portion of the housing wall surface in the vicinity of the end surface.
 また、上述までのガス発生器において、前記充填室のみが前記加圧領域とされてもよい。このような構成によれば、高圧力状態が形成される領域を可及的に小さくすることができ、以て、ガス発生器の組立負荷を小さくすることができる。なお、ハウジング内には、加圧領域以外の領域、すなわち、高圧力状態に加圧されていない非加圧領域が含まれていても構わない。ハウジング内に非加圧領域が含まれる場合、ハウジングに設けられている排出口は、当該非加圧領域に接続されてもよい。一方で、ハウジング内に加圧領域のみが含まれる場合には、ハウジングに設けられている排出口を塞ぐように、上記のシール部材が配置されることになる。 In the gas generator described above, only the filling chamber may be the pressurizing region. According to such a structure, the area | region where a high pressure state is formed can be made as small as possible, Therefore The assembly load of a gas generator can be made small. The housing may include a region other than the pressurization region, that is, a non-pressurization region that is not pressurized to a high pressure state. When the non-pressurized region is included in the housing, the discharge port provided in the housing may be connected to the non-pressurized region. On the other hand, when only the pressurizing region is included in the housing, the above-described sealing member is arranged so as to close the discharge port provided in the housing.
 ここで、本願発明をガス発生器の組立方法の側面から捉えることができる。すなわち、本願発明は、点火器と、該点火器を収容するハウジングであって該ハウジングの内部と外部を繋ぐ排出口を有するハウジングと、を備え、該ハウジング内において該点火器の作動により発生する燃焼生成物によりガス発生剤を燃焼させるガス発生器の組立方法であって、前記ハウジングは、前記ガス発生剤が充填される充填領域を少なくとも含む所定の領域であって、且つ、該所定の領域の外部に対して、前記点火器の作動により発生する該ガス発生剤からの燃焼ガスによって開裂するシール部材で区分された封止領域を、該ハウジングの内部に有している。そして、前記組立方法は、大気圧よりも高い所定の高圧力状態が形成された組立チャンバー内に、前記点火器と、前記ハウジングと、前記ガス発生剤とを準備する準備ステップと、前記高圧力状態が維持された前記組立チャンバー内で、前記ハウジングが有する前記充填領域に前記ガス発生剤を充填する充填ステップと、前記高圧力状態が維持された前記組立チャンバー内で、前記ハウジングにおいて前記充填領域に充填された前記ガス発生剤が前記点火器の作動によって燃焼可能となる、前記封止領域側の位置に、該点火器を該ハウジングに対して取り付けて、該封止領域内に所定の気密状態を形成する取付ステップと、を含む。当該組立方法により、上述した加圧領域をハウジング内に有するガス発生器を組み立てることが可能となり、以て、組立負荷を軽減しながら、ガス発生器のハウジング内のガス発生剤の効果的な防湿を実現することができる。 Here, the present invention can be grasped from the aspect of the assembly method of the gas generator. That is, the present invention includes an igniter and a housing that houses the igniter and has a discharge port that connects the inside and the outside of the housing, and is generated by the operation of the igniter in the housing. A method of assembling a gas generator for burning a gas generating agent by a combustion product, wherein the housing is a predetermined region including at least a filling region filled with the gas generating agent, and the predetermined region The inside of the housing has a sealing region divided by a seal member that is cleaved by the combustion gas from the gas generating agent generated by the operation of the igniter. The assembly method includes a preparation step of preparing the igniter, the housing, and the gas generating agent in an assembly chamber in which a predetermined high pressure state higher than atmospheric pressure is formed, and the high pressure A filling step of filling the gas generating agent in the filling region of the housing in the assembly chamber maintained in a state; and the filling region in the housing in the assembly chamber maintained in the high pressure state. The gas generating agent filled in is combusted by the operation of the igniter, the igniter is attached to the housing at a position on the sealing region side, and a predetermined airtightness is set in the sealing region. Mounting steps to form a state. The assembly method makes it possible to assemble a gas generator having the above-described pressurizing region in the housing, thereby effectively reducing the moisture content of the gas generating agent in the housing of the gas generator while reducing the assembly load. Can be realized.
 また、別法として、前記組立方法は、大気圧よりも高い所定の高圧力状態が形成された組立チャンバー内に、前記ガス発生剤と、前記燃焼生成物で開裂可能な少なくとも2つの膜状のシール部材により形成される充填容器とを準備する準備ステップであって、前記充填容器は、その内部空間が前記ガス発生剤が充填される充填領域である、準備ステップと、前記高圧力状態が維持された前記組立チャンバー内で、前記充填容器内に前記ガス発生剤を充填する充填ステップと、前記高圧力状態が維持された前記組立チャンバー内で、前記充填ステップの後に、前記少なくとも2つの膜状のシール部材の間にシール剤を塗布することで前記充填容器を封止して該充填容器の内部に所定の気密状態を形成する封止ステップと、前記所定の気密状態が形成された前記充填容器を前記組立チャンバー外に取り出す取り出しステップと、前記組立チャンバー外において、前記ハウジングに前記充填容器を収容し、その後、該充填容器が前記点火器の作動によって開裂可能となる位置に、該点火器を該ハウジングに対して取り付ける取付ステップと、を含む。当該組立方法によっても、上述した加圧領域の形成をガス発生器の本体の組み立てと分離して行うことができ、すなわち、充填ステップと封止ステップとを組立チャンバー内で行い、取付ステップを組立チャンバー外で行うことになるため、ガス発生器の本体側の組立を、高圧力状態ではない雰囲気下で行うことができ、以て、ガス発生器の組立負荷の軽減を図ることができる。これにより、組立負荷を軽減しながら、ガス発生器のハウジング内のガス発生剤の効果的な防湿を実現することができる。 Alternatively, in the assembling method, the gas generating agent and at least two film-like materials that can be cleaved by the combustion product are provided in an assembling chamber in which a predetermined high pressure state higher than atmospheric pressure is formed. A preparatory step of preparing a filling container formed by a sealing member, wherein the filling container is a filling region in which the internal space is filled with the gas generating agent, and the high pressure state is maintained In the assembled chamber, the filling step of filling the gas generating agent in the filling container, and the assembly chamber maintained in the high pressure state, after the filling step, the at least two film-like A sealing step of sealing the filling container by applying a sealant between the sealing members to form a predetermined airtight state inside the filling container; and the predetermined airtight state A step of taking out the formed filling container out of the assembly chamber, and a position where the filling container is accommodated in the housing outside the assembly chamber, and then the filling container can be cleaved by the operation of the igniter. And attaching the igniter to the housing. According to the assembling method, the above-described pressurization region can be formed separately from the assembly of the main body of the gas generator, that is, the filling step and the sealing step are performed in the assembly chamber, and the mounting step is assembled. Since it is performed outside the chamber, the assembly on the main body side of the gas generator can be performed in an atmosphere that is not in a high pressure state, thereby reducing the assembly load of the gas generator. Thereby, effective moisture prevention of the gas generating agent in the housing of a gas generator is realizable, reducing an assembly load.
 本発明によれば、ガス発生器の組立負荷を抑制しながらも、ガス発生器内に配置されたガス発生剤を好適に防湿することが可能となる。 According to the present invention, the gas generating agent disposed in the gas generator can be suitably moisture-proof while suppressing the assembly load of the gas generator.
本発明のガス発生器の概略構成を示す第1の図である。It is a 1st figure which shows schematic structure of the gas generator of this invention. 図1に示すガス発生器の組立の流れを示す図である。It is a figure which shows the flow of an assembly of the gas generator shown in FIG. 図1に示すガス発生器の組立方法に関するフローチャートである。It is a flowchart regarding the assembly method of the gas generator shown in FIG. 本発明のガス発生器の概略構成を示す第2の図である。It is a 2nd figure which shows schematic structure of the gas generator of this invention. 本発明のガス発生器の概略構成を示す第3の図である。It is a 3rd figure which shows schematic structure of the gas generator of this invention. 本発明のガス発生器の概略構成を示す第4の図である。It is a 4th figure which shows schematic structure of the gas generator of this invention. 図6に示すガス発生器の組立方法に関するフローチャートである。It is a flowchart regarding the assembly method of the gas generator shown in FIG.
 以下に、図面を参照して本発明の実施形態に係るガス発生器、及びその組立方法について説明する。なお、以下の実施形態の構成は例示であり、本発明はこれらの実施の形態の構成に限定されるものではない。 Hereinafter, a gas generator and an assembling method thereof according to an embodiment of the present invention will be described with reference to the drawings. In addition, the structure of the following embodiment is an illustration and this invention is not limited to the structure of these embodiment.
<実施例1>
 図1は、ガス発生器1の軸方向の断面図である。筒状のハウジング10の一方の端部側(図中の左側)には、点火器16が取り付けられている。点火器16は、公知の電気式の点火器本体16aが金属製の点火器カラーに固定されたもので、点火薬を含んだ着火部が点火器カラーからハウジング10の内側に向かって突出して配置されている。したがって、点火器16の作動により発生する点火薬の燃焼生成物は、ハウジング10の内部に放出されることになる。なお、点火器16は、点火器カラーがかしめ部18によってハウジング10に対してかしめられて固定される。このとき、点火器16の点火器カラーとハウジング10との間には、樹脂製のOリング17が介在した状態で、かしめ部18によるかしめ固定が実現されている。これにより、点火器16とハウジング10との間には、ある程度の気密性が形成される。
<Example 1>
FIG. 1 is a cross-sectional view of the gas generator 1 in the axial direction. An igniter 16 is attached to one end side (left side in the drawing) of the cylindrical housing 10. The igniter 16 has a known electric igniter main body 16a fixed to a metal igniter collar, and an ignition part including an igniting agent projects from the igniter collar toward the inside of the housing 10. Has been. Accordingly, the combustion product of the igniter generated by the operation of the igniter 16 is released into the housing 10. The igniter 16 is fixed by caulking the igniter collar with respect to the housing 10 by the caulking portion 18. At this time, the caulking fixing by the caulking portion 18 is realized between the igniter collar of the igniter 16 and the housing 10 with the resin O-ring 17 interposed. Thereby, a certain amount of airtightness is formed between the igniter 16 and the housing 10.
 一方で、ハウジング10の他方の端部側(図中の右側)側には、ディフューザ12が取り付けられハウジング10と一体となっている。ディフューザ12は、周壁部12b、底部12cを有する略カップ形状であり、ハウジング10の長手方向に沿って延在する周壁部12bの端縁には、その半径方向に延びるフランジ部12aが設けられている。このフランジ部12aの端部は、ハウジング10に対して溶接固定されている。その溶接部位は、参照番号11で参照される。フランジ部12aがハウジングに対して溶接固定された状態で、周壁部12bは、ハウジング10の内部空間から外側に突出するように位置し、その周壁部12bには、複数のガス排出口15が形成されている。ガス排出口15は、ディフューザ12の内側と外側(すなわち、ガス発生器1の外部)を連通する貫通孔である。なお、ハウジング10とディフューザ12は、もとより一体の部材で形成されてもよい。 On the other hand, the diffuser 12 is attached to the other end side (right side in the drawing) of the housing 10 and is integrated with the housing 10. The diffuser 12 has a substantially cup shape having a peripheral wall portion 12 b and a bottom portion 12 c, and a flange portion 12 a extending in the radial direction is provided at an edge of the peripheral wall portion 12 b extending along the longitudinal direction of the housing 10. Yes. An end portion of the flange portion 12 a is fixed to the housing 10 by welding. The weld site is referred to by reference numeral 11. In a state where the flange portion 12a is fixed to the housing by welding, the peripheral wall portion 12b is positioned so as to protrude outward from the internal space of the housing 10, and a plurality of gas discharge ports 15 are formed in the peripheral wall portion 12b. Has been. The gas discharge port 15 is a through hole that communicates the inside and the outside of the diffuser 12 (that is, the outside of the gas generator 1). The housing 10 and the diffuser 12 may be formed as an integral member.
 また、ハウジング10の内側に位置しディフューザ12のフランジ部12aの端面に接続されるように、カップ状部材40が配置されている。カップ状部材40は、底面40aと、ハウジング10の長手方向に沿って延在する周壁部40bを有したカップ状の部材であり、周壁部40bには複数の連通孔40cが形成されている。連通孔40cは、カップ状部材40の内側と外側(すなわち、ハウジング10の内部空間)とを連通する孔である。また、カップ状部材40の底面40aの中心部には、突起40dが点火器16に向かって伸びるように形成されている。 Further, the cup-shaped member 40 is disposed so as to be located inside the housing 10 and connected to the end face of the flange portion 12a of the diffuser 12. The cup-shaped member 40 is a cup-shaped member having a bottom surface 40a and a peripheral wall portion 40b extending along the longitudinal direction of the housing 10, and a plurality of communication holes 40c are formed in the peripheral wall portion 40b. The communication hole 40 c is a hole that communicates the inside and the outside of the cup-shaped member 40 (that is, the internal space of the housing 10). Further, a projection 40 d is formed at the center of the bottom surface 40 a of the cup-shaped member 40 so as to extend toward the igniter 16.
 ここで、カップ状部材40は、ディフューザ12のフランジ部12aに対して溶接固定されている。カップ状部材40がディフューザ12に溶接固定された状態では、ディフューザ12の内部空間(カップ状部分の凹形状空間)とカップ状部材40の内部空間(カップ状部分の凹形状空間)とは接続した状態となるが、両内部空間を遮断するようにカップ状部材40の開口部は、アルミニウム製のシールテープ45で閉塞されている。なお、カップ状部材40の外径は、ハウジング10の内径よりも小さい。このため、周壁部40bとハウジング10の内壁面との間には間隙36が存在しており、ディフューザ12のフランジ部12aにて行き止まりの間隙36となっている。この間隙36は、後述する内筒30とハウジング10との間に形成される筒状間隙35と続くことで、燃焼ガス中のミストを滞留させるように機能する。 Here, the cup-shaped member 40 is fixed to the flange portion 12a of the diffuser 12 by welding. In a state where the cup-shaped member 40 is fixed to the diffuser 12 by welding, the internal space of the diffuser 12 (the concave shape space of the cup-shaped portion) and the internal space of the cup-shaped member 40 (the concave shape space of the cup-shaped portion) are connected. Although it will be in a state, the opening part of the cup-shaped member 40 is obstruct | occluded with the sealing tape 45 made from aluminum so that both internal space may be interrupted | blocked. The outer diameter of the cup-shaped member 40 is smaller than the inner diameter of the housing 10. For this reason, a gap 36 exists between the peripheral wall portion 40 b and the inner wall surface of the housing 10, and a dead end gap 36 is formed at the flange portion 12 a of the diffuser 12. This gap 36 functions to retain mist in the combustion gas by continuing with a cylindrical gap 35 formed between the inner cylinder 30 and the housing 10 described later.
 ここで、ハウジング10の点火器16側には、点火器16とは間隔をおいて、第1多孔板部材22が配置されている。第1多孔板部材22は、円状周縁を有する板状の部材によって形成され、その周縁がハウジング10の内壁面に押圧されることでハウジング10に対して固定されている。また、第1多孔板部材22には、その表裏を貫通する複数の貫通孔22aが設けられている。そして、点火器16、ハウジング10、第1多孔板部材22で囲まれた空間が、伝火薬充填室20となり、そこには伝火薬21が充填されている。なお、伝火薬21は、第1多孔板部材22によって、点火器16側へ押しつけられた状態で保持され、点火器本体16aの着火部と接触している。また、第1多孔板部材22の貫通孔22aは、伝火薬21よりも小さな開口であるから、伝火薬21が伝火薬充填室20から漏れ出る可能性は無い。貫通孔22aは、所定のシールテープで塞がれていてもよい。 Here, the first perforated plate member 22 is disposed on the igniter 16 side of the housing 10 at a distance from the igniter 16. The first porous plate member 22 is formed by a plate-like member having a circular peripheral edge, and the peripheral edge is pressed against the inner wall surface of the housing 10 to be fixed to the housing 10. The first perforated plate member 22 is provided with a plurality of through holes 22a penetrating the front and back surfaces. A space surrounded by the igniter 16, the housing 10, and the first perforated plate member 22 becomes a transfer charge filling chamber 20, which is filled with transfer charge 21. In addition, the explosive charge 21 is hold | maintained in the state pressed against the igniter 16 side by the 1st perforated plate member 22, and is contacting the ignition part of the igniter main body 16a. Moreover, since the through hole 22 a of the first perforated plate member 22 is an opening smaller than the charge transfer agent 21, there is no possibility that the transfer charge 21 leaks from the transfer charge filling chamber 20. The through hole 22a may be closed with a predetermined seal tape.
 伝火薬21としては、着火性が良く、燃焼が持続する(燃焼温度の高い)ガス発生剤を使用することができる。伝火薬21の燃焼温度は、1700~3000℃の範囲にあることが望ましい。このような伝火薬としては、例えばニトログアニジン(34重量%)、硝酸ストロンチウム(56重量%)からなる、外径1.5mm、厚さ1.5mmのディスク状のものを用いることができる。 As the charge transfer agent 21, a gas generating agent having good ignitability and sustained combustion (high combustion temperature) can be used. The combustion temperature of the charge transfer agent 21 is desirably in the range of 1700 to 3000 ° C. As such a transfer agent, for example, a disc-shaped one made of nitroguanidine (34% by weight) and strontium nitrate (56% by weight) having an outer diameter of 1.5 mm and a thickness of 1.5 mm can be used.
 次に、ハウジング10内でのガス発生剤26の充填形態について説明する。ハウジング10内において、第1多孔板部材22とカップ状部材40との間に、更に、内筒30が配置されている。この内筒30は、ハウジング10の長手方向に沿った周壁部を有し、その周壁部の外径はハウジング10の内径よりも小さい。そのため、内筒30とハウジング10の間には均等幅の筒状間隙35が形成されている。更に、内筒30には、その周壁部に複数のガス通過孔37が、ハウジング10の長手方向に概ね均等間隔で、且つ、内筒30の周壁部の円周方向にも概ね均等間隔で形成されている。このガス通過孔37は、内筒30の内部空間である充填室25と筒状間隙35とを連通する貫通孔である。後述するように充填室25に充填されたガス発生剤26の燃焼により生じる燃焼ガスが、円滑にディフューザ12側に流れるように、ガス通過孔37は設けられる。そのためガス通過孔37は、内筒30の周壁部のうちディフューザ12側寄りに形成されていてもよく、また、ディフューザ12側に近づくにつれてガス通過孔37の開口面積が増大するようにしてもよい。 Next, a filling form of the gas generating agent 26 in the housing 10 will be described. In the housing 10, an inner cylinder 30 is further disposed between the first perforated plate member 22 and the cup-shaped member 40. The inner cylinder 30 has a peripheral wall portion along the longitudinal direction of the housing 10, and the outer diameter of the peripheral wall portion is smaller than the inner diameter of the housing 10. Therefore, a cylindrical gap 35 having a uniform width is formed between the inner cylinder 30 and the housing 10. Further, the inner cylinder 30 is formed with a plurality of gas passage holes 37 in the circumferential wall portion thereof at substantially equal intervals in the longitudinal direction of the housing 10 and also at substantially equal intervals in the circumferential direction of the circumferential wall portion of the inner cylinder 30. Has been. The gas passage hole 37 is a through hole that communicates the filling chamber 25 that is the internal space of the inner cylinder 30 and the cylindrical gap 35. As will be described later, the gas passage hole 37 is provided so that the combustion gas generated by the combustion of the gas generating agent 26 filled in the filling chamber 25 smoothly flows to the diffuser 12 side. Therefore, the gas passage hole 37 may be formed closer to the diffuser 12 side in the peripheral wall portion of the inner cylinder 30, and the opening area of the gas passage hole 37 may increase as it approaches the diffuser 12 side. .
 ここで、内筒30は、点火器16側においてハウジング10の半径方向に延在してフランジ状に形成された拡径部31を有しており、拡径部31の外周縁がハウジング10の内壁面に当接されている。拡径部31の外周縁の外径は、ハウジング10の内径よりも僅かに大きくなっており、内筒30がハウジング10内に配置されたとき、内筒30の周壁部が有する弾性により、拡径部31がハウジング10の内壁面に対して押圧されることでそこに固定されている。このため、拡径部31とハウジング10との押圧部分には隙間が形成されていない。なお、内筒30のより安定した固定のために、拡径部31の外周縁に嵌合する段部や係合する突起をハウジング10の内壁に形成してもよい。 Here, the inner cylinder 30 has a diameter-increased portion 31 that extends in the radial direction of the housing 10 on the igniter 16 side and is formed in a flange shape. It is in contact with the inner wall surface. The outer diameter of the outer peripheral edge of the enlarged diameter portion 31 is slightly larger than the inner diameter of the housing 10, and when the inner cylinder 30 is disposed in the housing 10, it is expanded due to the elasticity of the peripheral wall portion of the inner cylinder 30. The diameter portion 31 is fixed to the inner wall surface of the housing 10 by being pressed against it. For this reason, no gap is formed in the pressing portion between the enlarged diameter portion 31 and the housing 10. In order to more stably fix the inner cylinder 30, a stepped portion that engages with the outer peripheral edge of the enlarged diameter portion 31 and a projection that engages may be formed on the inner wall of the housing 10.
 また、内筒30は、ディフューザ12側に底面を有しており、その底面の中心部に中央孔32が形成されている。この中央孔32は、カップ状部材40の底面40aに形成された突起40dと嵌合可能となるように形成されている。そのため、内筒30がハウジング10内に配置された状態において、拡径部31がハウジング10の内壁面に対して押圧されるとともに、中央孔32がカップ状部材40の突起40dに嵌合された状態になることで、内筒30は、ハウジングの長手方向及び半径方向の両方向において安定して固定され、且つ、ハウジング10と同軸上に配置される。 The inner cylinder 30 has a bottom surface on the diffuser 12 side, and a central hole 32 is formed at the center of the bottom surface. The central hole 32 is formed so as to be able to fit with a protrusion 40 d formed on the bottom surface 40 a of the cup-shaped member 40. Therefore, in the state where the inner cylinder 30 is disposed in the housing 10, the enlarged diameter portion 31 is pressed against the inner wall surface of the housing 10, and the central hole 32 is fitted to the protrusion 40 d of the cup-shaped member 40. By being in the state, the inner cylinder 30 is stably fixed in both the longitudinal direction and the radial direction of the housing, and is disposed coaxially with the housing 10.
 この内筒30の内部空間は、ガス発生剤26が充填され、保持するための充填室25として機能する。具体的には、内筒30の充填室25内にガス発生剤26が充填された状態で、内筒30と第1多孔板部材22との間に、更に、第2多孔板部材23が配置されている。したがって、第1多孔板部材22と第2多孔板部材23との間には、ガス発生剤等が配置されない空間24が位置することになる。第2多孔板部材23も、第1多孔板部材22と同じように、円状周縁を有する板状の部材によって形成され、その周縁がハウジング10の内壁面に押圧されることでハウジング10に対して固定されている。また、第2多孔板部材23には、その表裏を貫通する複数の貫通孔23aが設けられている。そして、内筒30、ハウジング10、第2多孔板部材23で囲まれた空間が、充填室25となり、そこにはガス発生剤26が充填されている。なお、ガス発生剤26は、第2多孔板部材23によって、内筒30側へ押しつけられた状態で保持されている。このため、充填室25内のガス発生剤26は密に充填されることになり、移動して隙間が形成されることが阻止される。また、第2多孔板部材23の貫通孔23aは、ガス発生剤26よりも小さな開口であるから、ガス発生剤26が充填室25から漏れ出る可能性は無い。貫通孔23aは、所定のシールテープで塞がれていてもよい。 The inner space of the inner cylinder 30 functions as a filling chamber 25 that is filled with and holds the gas generating agent 26. Specifically, the second porous plate member 23 is further disposed between the inner cylinder 30 and the first porous plate member 22 in a state where the gas generating agent 26 is filled in the filling chamber 25 of the inner cylinder 30. Has been. Therefore, a space 24 in which a gas generating agent or the like is not disposed is located between the first perforated plate member 22 and the second perforated plate member 23. Similarly to the first porous plate member 22, the second porous plate member 23 is also formed by a plate-like member having a circular peripheral edge, and the peripheral edge is pressed against the inner wall surface of the housing 10. Is fixed. The second perforated plate member 23 is provided with a plurality of through holes 23a penetrating the front and back. A space surrounded by the inner cylinder 30, the housing 10, and the second perforated plate member 23 becomes a filling chamber 25, which is filled with a gas generating agent 26. The gas generating agent 26 is held by the second porous plate member 23 in a state of being pressed toward the inner cylinder 30 side. For this reason, the gas generating agent 26 in the filling chamber 25 is densely filled and is prevented from moving to form a gap. Further, since the through hole 23 a of the second perforated plate member 23 is an opening smaller than the gas generating agent 26, there is no possibility that the gas generating agent 26 leaks from the filling chamber 25. The through hole 23a may be closed with a predetermined seal tape.
 ガス発生剤26は、伝火薬21よりも燃焼温度の低いガス発生剤を使用している。ガス発生剤26の燃焼温度は、1000~1700℃の範囲にあることが望ましく、例えば、硝酸グアニジン(41重量%)、塩基性硝酸銅(49重量%)及びバインダーや添加物からなる、外径1.8mm、内径0.7mm、長さ1.9mmの単孔円柱状のものを用いることができる。 As the gas generating agent 26, a gas generating agent having a combustion temperature lower than that of the explosive charge 21 is used. The combustion temperature of the gas generating agent 26 is preferably in the range of 1000 to 1700 ° C., for example, an outer diameter composed of guanidine nitrate (41% by weight), basic copper nitrate (49% by weight), a binder and additives. A single-hole cylindrical shape having a diameter of 1.8 mm, an inner diameter of 0.7 mm, and a length of 1.9 mm can be used.
 ここで、ガス発生器1では、ガス発生剤26が充填される充填室25と伝火薬21が充填される伝火薬充填室20とを含むハウジング10内の所定の領域、より詳細には、伝火薬充填室20、空間24、充填室25、筒状間隙35、間隙36、及びカップ状部材40の内部空間を含む所定の領域が、比較的気密性の高い加圧領域とされる。すなわち、当該加圧領域は、ハウジング10、点火器16、ディフューザ12、シールテープ45の各材料によって囲まれて画定された領域である。そして、当該加圧領域の気密性は、点火器16とハウジング10との間のOリング17を介在させたかしめ固定、及びシールテープ45によるカップ状部材40の開口部の閉塞により実現される。なお、ディフューザ12とハウジング10との間は溶接固定されているため、当該溶接固定箇所に起因した気密性の低下は実質的には考慮する必要はない。一方で、Oリング17を介したハウジング10と点火器16との間の気密性は、シールテープ45での溶接固定による気密性ほどではない。また当該加圧領域の内部にはアルゴンやヘリウム等の不活性ガスが充填されることで、加圧領域の内部の圧力が、その外部(すなわち、ディフューザ12の内部空間や、ガス発生器1の外部)の圧力と比べて高くなる高圧力状態が形成されている。なお、本実施例では、ガス発生器1の内部において形成される、上記不活性ガスが充填されずに加圧領域よりも圧力が低い領域を非加圧領域と称する。非加圧領域の圧力が大気圧(1気圧=約100kPa)としたときに、加圧領域の圧力は、例えば、0.2MPa以上、好ましくは2MPa程度がよい。 Here, in the gas generator 1, a predetermined region in the housing 10 including the filling chamber 25 filled with the gas generating agent 26 and the transfer charge filling chamber 20 filled with the transfer charge 21, more specifically, the transfer. A predetermined region including the explosive filling chamber 20, the space 24, the filling chamber 25, the cylindrical gap 35, the gap 36, and the internal space of the cup-shaped member 40 is a pressurized area having a relatively high airtightness. That is, the pressurizing region is a region surrounded and defined by the materials of the housing 10, the igniter 16, the diffuser 12, and the seal tape 45. The airtightness of the pressurizing region is realized by caulking and fixing the O-ring 17 between the igniter 16 and the housing 10 and closing of the opening of the cup-shaped member 40 by the seal tape 45. In addition, since the diffuser 12 and the housing 10 are fixed by welding, it is not necessary to substantially consider a decrease in hermeticity caused by the weld fixing portion. On the other hand, the airtightness between the housing 10 and the igniter 16 via the O-ring 17 is not as high as the airtightness due to welding and fixing with the seal tape 45. Moreover, the inside of the said pressurization area | region is filled with inert gas, such as argon and helium, The internal pressure of a pressurization area | region is changed to the exterior (namely, internal space of the diffuser 12, the gas generator 1). A high pressure state is formed which is higher than the external pressure. In the present embodiment, a region formed in the gas generator 1 and not filled with the inert gas and having a pressure lower than that of the pressurization region is referred to as a non-pressurization region. When the pressure in the non-pressurized region is atmospheric pressure (1 atm = about 100 kPa), the pressure in the pressurized region is, for example, 0.2 MPa or more, preferably about 2 MPa.
 このように高圧力状態を形成するために充填された不活性ガスは、上述した加圧領域における気密性により、概ね良好に当該加圧領域内に保持されることになる。このため、加圧領域の外部から湿気を伴う外気が加圧領域内に、特に、ガス発生剤26等が充填されている充填室25等に進入してくるのを効果的に抑止でき、以てガス発生器1の防湿性能を高く維持できる。また、仮に、Oリング17等による気密性が、Oリング17等の経年劣化等に起因して時間と共に低下していく場合や、経年劣化しないまでもOリング17等の物理的な気密性能の限界等によって、加圧領域に充填された不活性ガスが外部に漏出するような場合でも、その漏出の程度は微小であるため比較的長い期間において加圧領域に不活性ガスを保持することができ、外部からの湿気を伴う外気の進入を抑止し、ガス発生器1の防湿性能を高く維持できる。 The inert gas filled to form the high pressure state as described above is held in the pressurization region almost well due to the airtightness in the pressurization region described above. For this reason, it is possible to effectively prevent outside air accompanying moisture from the outside of the pressurization region from entering the pressurization region, particularly the filling chamber 25 filled with the gas generating agent 26 and the like. Thus, the moisture-proof performance of the gas generator 1 can be maintained high. In addition, if the airtightness due to the O-ring 17 or the like decreases with time due to aging or the like of the O-ring 17 or the like, or the physical hermetic performance of the O-ring 17 or the like does not deteriorate over time. Even if the inert gas filled in the pressurized area leaks to the outside due to limitations, etc., the degree of leakage is so small that the inert gas can be held in the pressurized area for a relatively long period of time. It is possible to suppress the entry of outside air accompanied by moisture from the outside, and to maintain the moisture-proof performance of the gas generator 1 high.
 更に、ガス発生剤26等が充填される充填室を高圧力状態の雰囲気に置くことで、ガス発生剤等の燃焼速度を高めることが可能となる。これにより、ガス発生器1でのガス発生剤26等の燃焼開始特性を有利なものとすることができ、これは、ガス発生器1のガス放出の迅速化(点火器作動からガスの放出に要する時間の短縮化)に資するものである。 Furthermore, by placing the filling chamber filled with the gas generating agent 26 or the like in an atmosphere of a high pressure state, it becomes possible to increase the combustion rate of the gas generating agent or the like. As a result, the combustion start characteristics of the gas generating agent 26 and the like in the gas generator 1 can be made advantageous, and this can speed up the gas release of the gas generator 1 (from igniter operation to gas release). (Reducing the time required).
 ここで、ガス発生器1の組立方法について、図2及び図3に基づいて説明する。図2は、ガス発生器1の組立の流れを模式的に示し、図3は、その組立方法のフローチャートである。先ず、S101では、ガス発生器1の組み立てを行う組立チャンバー80内に、ガス発生器1を構成する各部品を搬入し、組立の準備を行う。具体的には、ハウジング10にディフューザ12、カップ状部材40、及びシールテープ45を事前に取り付けたユニットを組立チャンバー80内に搬入する。更に、内筒30、必要量のガス発生剤26、第2多孔板部材23、第1多孔板部材22、必要量の伝火薬21、Oリング17が取り付けられた点火器16も、それぞれ組立チャンバー80内に搬入される。なお、組立チャンバー80内への部品の搬入は、開閉自在の扉81を介して行われる。 Here, a method for assembling the gas generator 1 will be described with reference to FIGS. FIG. 2 schematically shows a flow of assembly of the gas generator 1, and FIG. 3 is a flowchart of the assembly method. First, in S101, each part which comprises the gas generator 1 is carried in in the assembly chamber 80 which assembles the gas generator 1, and preparation for an assembly is carried out. Specifically, a unit in which the diffuser 12, the cup-shaped member 40, and the seal tape 45 are attached in advance to the housing 10 is carried into the assembly chamber 80. Furthermore, the inner cylinder 30, the required amount of gas generating agent 26, the second perforated plate member 23, the first perforated plate member 22, the required amount of transfer powder 21, and the igniter 16 to which the O-ring 17 is attached are also assembled chambers. It is carried into 80. The parts are brought into the assembly chamber 80 through an openable / closable door 81.
 全ての部品が搬入されると、扉81を閉じて組立チャンバー80内を密閉状態とした後に、組立チャンバー80内に不活性ガスを充填し、チャンバー内に上記の高圧力状態を形成する(S102の処理)。具体的には、不活性ガスが貯留されているタンク82の開閉弁83の開度を制御することで、タンク82から組立チャンバー80内に流れ込む不活性ガスの量が制御され、高圧力状態の形成が実現される。なお、組立チャンバー80内の圧力は、図示しない圧力センサの検出値を利用して確認される。 When all the parts are carried in, the door 81 is closed and the assembly chamber 80 is closed, and then the assembly chamber 80 is filled with an inert gas to form the high pressure state in the chamber (S102). Processing). Specifically, the amount of the inert gas flowing from the tank 82 into the assembly chamber 80 is controlled by controlling the opening degree of the on-off valve 83 of the tank 82 in which the inert gas is stored. Formation is realized. The pressure in the assembly chamber 80 is confirmed using a detection value of a pressure sensor (not shown).
 組立チャンバー80内に高圧力状態が形成されると、チャンバー内に搬入されたハウジング10内に内筒30が挿入される(S103の処理)。この際に、内筒30の中央孔32が、カップ状部材40の突起40dに嵌め込まれるとともに、内筒30の拡径部31がハウジング10の内壁面に押圧された状態となる。その後、ハウジング10に対して固定された内筒30の内部空間(充填室25)にガス発生剤26が充填される(S104の処理)。ガス発生剤26が充填されると、それらがハウジング10内でいたずらに移動しないように第2多孔板部材23もハウジング10内に挿入され、その際、第2多孔板部材23によってガス発生剤26を内筒30側に押し付けるように当該挿入を行い、第2多孔板部材23をハウジング10に対して固定する。 When a high pressure state is formed in the assembly chamber 80, the inner cylinder 30 is inserted into the housing 10 carried into the chamber (processing of S103). At this time, the central hole 32 of the inner cylinder 30 is fitted into the protrusion 40 d of the cup-shaped member 40, and the enlarged diameter portion 31 of the inner cylinder 30 is pressed against the inner wall surface of the housing 10. Thereafter, the gas generating agent 26 is filled in the internal space (filling chamber 25) of the inner cylinder 30 fixed to the housing 10 (processing of S104). When the gas generating agent 26 is filled, the second porous plate member 23 is also inserted into the housing 10 so that the gas generating agent 26 does not move in the housing 10. Is inserted so as to be pressed against the inner cylinder 30 side, and the second porous plate member 23 is fixed to the housing 10.
 次に、ハウジング10に第1多孔板部材22が挿入され、必要量の伝火薬21を充填するのに適当なハウジング10内の位置に、当該第1多孔板部材22が固定される。その後、伝火薬21がハウジング10内に充填され(S105の処理)、更に、その充填された伝火薬21に接触するように点火器16がハウジング10内に挿入され、点火器16は、ハウジング10に対してかしめにより取り付けられる(S106の処理)。このように構成されるガス発生器1では、点火器16の作動により伝火薬21が燃焼し、その燃焼によりガス発生剤26を燃焼させることで発生する燃焼ガスが、ガス通過孔37及び連通孔40cを通ってカップ状部材40内に至る。そして、その燃焼ガスが有するエネルギーにより、シールテープ45が開裂し、燃焼ガスはディフューザ12のガス排出口15から外部に放出されることになる。したがって、上記の第1多孔板部材22の固定位置は、点火器16の作動によって燃焼する伝火薬21の熱エネルギーが、好適に充填室25に充填されているガス発生剤26に伝播し、当該ガス発生剤26が燃焼し得る位置に点火器16を配置するための位置とも言える。 Next, the first perforated plate member 22 is inserted into the housing 10, and the first perforated plate member 22 is fixed at a position in the housing 10 appropriate for filling the necessary amount of the transfer charge 21. Thereafter, the transfer charge 21 is filled into the housing 10 (processing of S105), and the igniter 16 is further inserted into the housing 10 so as to come into contact with the charged transfer charge 21. Is attached by caulking (processing of S106). In the gas generator 1 configured as described above, the transfer powder 21 is burned by the operation of the igniter 16, and the combustion gas generated by burning the gas generating agent 26 by the combustion is the gas passage hole 37 and the communication hole. It reaches the inside of the cup-shaped member 40 through 40c. Then, the sealing tape 45 is cleaved by the energy of the combustion gas, and the combustion gas is released to the outside from the gas discharge port 15 of the diffuser 12. Therefore, in the fixing position of the first perforated plate member 22, the thermal energy of the transfer charge 21 combusted by the operation of the igniter 16 is propagated to the gas generating agent 26 preferably filled in the filling chamber 25. It can also be said that the igniter 16 is disposed at a position where the gas generating agent 26 can combust.
 このような組立方法によれば、組立チャンバー80内の高圧力状態の雰囲気でガス発生器1の組み立て、すなわち、ハウジング10へのガス発生剤26及び伝火薬21の充填と、ハウジング10に対する点火器16の取り付けが行われることになる。その結果、組み立てられた後のガス発生器1では、その内部に形成される気密性が比較的高い領域、すなわち、点火器16とハウジング10との間に介在するOリング17及びシールテープ45によって画定される加圧領域内に、不活性ガスを高圧力状態で封止した所定の気密状態が形成されることになる。そして、組立完了後には、組立チャンバー80内の不活性ガスを排出し、扉81を開けて完成したガス発生器1を取り出せばよい。 According to such an assembling method, the gas generator 1 is assembled in the high-pressure atmosphere in the assembly chamber 80, that is, the gas generating agent 26 and the transfer charge 21 are filled in the housing 10, and the igniter for the housing 10. 16 will be attached. As a result, in the assembled gas generator 1, a region with a relatively high airtightness formed therein, that is, the O-ring 17 and the seal tape 45 interposed between the igniter 16 and the housing 10. A predetermined airtight state in which an inert gas is sealed in a high pressure state is formed in the defined pressurized region. After the assembly is completed, the inert gas in the assembly chamber 80 is discharged, the door 81 is opened, and the completed gas generator 1 may be taken out.
 上記組立方法に従って組み立てられたガス発生器が、図1に示すガス発生器1である。そして、上記の通りガス発生器1は、そのハウジング10内に不活性ガスが封止されることで形成された加圧領域を有しているため、伝火薬21及びガス発生剤26に対する顕著な防湿性能を発揮することができる。これは、ガス発生器1のガス発生性能(出力性能)を長期にわたって好適に維持するためには極めて有用な効果である。またこのような顕著な効果を奏するために追加の防湿部材(Oリングやガスケット等)や特殊な防湿部材等を必要としないため、これらの品質管理やこれらをガス発生器1に適切に取り付けるための追加の組立工程を必要としない。したがって、本実施形態の技術によれば、組立工程の負荷をいたずらに高めることなく、ガス発生剤26等を好適に防湿することが可能となる。 The gas generator assembled according to the above assembly method is the gas generator 1 shown in FIG. And since the gas generator 1 has the pressurization area | region formed by sealing the inert gas in the housing 10 as above-mentioned, it is remarkable with respect to the transfer agent 21 and the gas generating agent 26. Moisture-proof performance can be demonstrated. This is an extremely useful effect in order to suitably maintain the gas generation performance (output performance) of the gas generator 1 over a long period of time. Moreover, in order to exhibit such a remarkable effect, an additional moisture-proof member (such as an O-ring or a gasket) or a special moisture-proof member is not required, so that these quality controls and these are appropriately attached to the gas generator 1. No additional assembly steps are required. Therefore, according to the technique of the present embodiment, the gas generating agent 26 and the like can be suitably moisture-proof without unnecessarily increasing the load of the assembly process.
<変形例>
 本実施例に係るガス発生器1の変形例について、図4に基づいて説明する。図4に示すガス発生器1については、シールテープ450の取付位置が、図1に示すガス発生器1におけるシールテープ45の取付位置と異なり、それ以外の構成は実質的に同一であるため、その同一の構成についての詳細な説明は省略する。図4に示すガス発生器1では、シールテープ450が、ディフューザ12のガス排出口15を塞ぐように周壁部12bの外側に取り付けられている。また、別法として、シールテープ450は、周壁部12bの内側に取り付けられてもよい。したがって、この場合、ガス発生器1の内部の概ね全ての領域が加圧領域とされ、非加圧領域は実質的には含まれない。本変形例のガス発生器1においても、上記実施例1のガス発生器1と同じように、組立工程の負荷をいたずらに高めることなく、ガス発生剤26等を好適に防湿することが可能であることが理解できる。
<Modification>
A modification of the gas generator 1 according to the present embodiment will be described with reference to FIG. For the gas generator 1 shown in FIG. 4, the attachment position of the seal tape 450 is different from the attachment position of the seal tape 45 in the gas generator 1 shown in FIG. 1, and other configurations are substantially the same. Detailed description of the same configuration is omitted. In the gas generator 1 shown in FIG. 4, the seal tape 450 is attached to the outside of the peripheral wall portion 12 b so as to close the gas discharge port 15 of the diffuser 12. Alternatively, the seal tape 450 may be attached to the inside of the peripheral wall portion 12b. Therefore, in this case, almost all the area inside the gas generator 1 is set as the pressurized area, and the non-pressurized area is not substantially included. Also in the gas generator 1 of the present modification, the gas generating agent 26 and the like can be suitably moisture-proof without unnecessarily increasing the load of the assembly process, similarly to the gas generator 1 of the first embodiment. I can understand.
<実施例2>
 第2の実施例にかかるガス発生器100について、図5に基づいて説明する。図5は、ガス発生器100の軸方向の断面図である。なお、ガス発生器100は、実施例1のガス発生器1と異なり伝火薬が含まれず、点火器116の作動によりガス発生剤126が直接燃焼される。また、ガス発生器100のハウジング110内には、ガス発生剤126の燃焼残渣を捕集するためのフィルタ160が配置される。具体的には、筒状のハウジング110の一方の端部側(図中の左側)には、点火器116が取り付けられている。点火器116も、点火器16と同じように、公知の電気式の点火器本体が金属製の点火器カラーに固定されたもので、点火薬を含んだ着火部が点火器カラーからハウジング110の内側に向かって突出して配置されている。したがって、点火器116の作動により発生する点火薬の燃焼生成物は、ハウジング110の内部に放出されることになる。なお、点火器116は、点火器カラーがハウジング110の端部に位置するかしめ部118によってハウジング110に対してかしめられて固定される。このとき、点火器116の点火器カラーとハウジング110との間には、樹脂製のOリング117が介在した状態で、かしめ部118によるかしめ固定が実現されている。これにより、点火器116とハウジング110との間には、ある程度の気密性が形成される。
<Example 2>
A gas generator 100 according to a second embodiment will be described with reference to FIG. FIG. 5 is a cross-sectional view of the gas generator 100 in the axial direction. In addition, unlike the gas generator 1 of Example 1, the gas generator 100 does not contain a transfer agent, and the gas generating agent 126 is directly combusted by the operation of the igniter 116. A filter 160 for collecting combustion residues of the gas generating agent 126 is disposed in the housing 110 of the gas generator 100. Specifically, an igniter 116 is attached to one end side (left side in the drawing) of the cylindrical housing 110. Similarly to the igniter 16, the igniter 116 has a known electric igniter main body fixed to a metal igniter collar, and an ignition part including an igniter is disposed from the igniter collar to the housing 110. It protrudes toward the inside. Accordingly, the combustion product of the igniter generated by the operation of the igniter 116 is released into the housing 110. It should be noted that the igniter 116 is fixed to the housing 110 by caulking portions 118 whose igniter collars are located at the ends of the housing 110. At this time, the caulking fixing by the caulking portion 118 is realized with the resin O-ring 117 interposed between the igniter collar of the igniter 116 and the housing 110. Thereby, a certain amount of airtightness is formed between the igniter 116 and the housing 110.
 そして、点火器116の着火部に対向する、ハウジング110の中央部分近傍の位置にハウジング110の内部空間を、その長手方向に2つに分割するように隔離壁146が設けられている。隔離壁146は、ハウジング110に対して溶接で固定されており、その溶接部位は参照番号146aで参照される。隔離壁146の概ね中央部分には、分割されたハウジング110内の2つの内部空間を連通する貫通孔147が設けられている。そして、点火器116の作動前においては、両内部空間を遮断するように貫通孔147は、アルミニウム製のシールテープ145で塞がれ、シールテープ145の周縁は、隔離壁146に対して溶接固定され、その溶接部位は参照番号145aで参照される。そして、ガス発生器100では、点火器116、ハウジング110、隔離壁146、シールテープ145で囲まれた空間が、充填室125となり、そこにはガス発生剤126が充填される。なお、ガス発生剤126は、充填室125内にて概ね移動できない程度に充填されており、したがって点火器本体の着火部とガス発生剤126は接触している。これにより、点火器116が作動すると、その燃焼生成物によりガス発生剤126が燃焼され、そこで生じる燃焼ガスによりシールテープ145が開裂され、当該燃焼ガスが、隔離壁146によって分割されたハウジング110内の内部空間のうち充填室125とは別の内部空間(図中の右側の内部空間であるフィルタ室)に流れ込むことになる。 Further, an isolation wall 146 is provided at a position in the vicinity of the central portion of the housing 110 facing the ignition part of the igniter 116 so as to divide the internal space of the housing 110 into two in the longitudinal direction. The isolation wall 146 is fixed to the housing 110 by welding, and the welding site is referred to by reference numeral 146a. A through hole 147 that communicates two internal spaces in the divided housing 110 is provided in a substantially central portion of the isolation wall 146. Before the igniter 116 is operated, the through hole 147 is closed with an aluminum seal tape 145 so as to block both internal spaces, and the periphery of the seal tape 145 is fixed to the isolation wall 146 by welding. And the weld site is referenced by reference numeral 145a. In the gas generator 100, a space surrounded by the igniter 116, the housing 110, the isolation wall 146, and the seal tape 145 becomes a filling chamber 125, and the gas generating agent 126 is filled there. In addition, the gas generating agent 126 is filled to such an extent that the gas generating agent 126 cannot move in the filling chamber 125, and therefore, the ignition part of the igniter body and the gas generating agent 126 are in contact with each other. Thus, when the igniter 116 is operated, the gas generating agent 126 is burned by the combustion product, the seal gas 145 is cleaved by the combustion gas generated there, and the combustion gas is divided into the housing 110 divided by the isolation wall 146. Of the internal space of the gas flow into the internal space different from the filling chamber 125 (the filter chamber which is the internal space on the right side in the figure).
 そして、当該フィルタ室は、ハウジング110の端部であって点火器116が配置された側とは反対の端部に設けられた終端壁148と、上記隔離壁146とハウジング110によって画定される空間である。そして、当該フィルタ室に対応するハウジング110には、複数のガス排出口115が形成されている。ガス排出口115は、ハウジング110の内側と外側(すなわち、ガス発生器1の外部)を連通する貫通孔である。したがって当該フィルタ室には、上記充填室125のような気密性は要求されない。そのため、終端壁148は、隔離壁146のようにハウジング110に対して溶接固定される必要はなく、本実施例ではかしめ部148aによりハウジング110に対してかしめ固定されているのみである。 The filter chamber is a space defined by the end wall 148 provided at the end of the housing 110 opposite to the side where the igniter 116 is disposed, the isolation wall 146 and the housing 110. It is. A plurality of gas discharge ports 115 are formed in the housing 110 corresponding to the filter chamber. The gas discharge port 115 is a through hole that communicates the inside and the outside of the housing 110 (that is, the outside of the gas generator 1). Therefore, the filter chamber is not required to be airtight like the filling chamber 125. Therefore, the end wall 148 does not need to be fixed to the housing 110 by welding as in the case of the isolation wall 146, and is only fixed to the housing 110 by the caulking portion 148a in this embodiment.
 更に、ガス排出口115に対向するように、環状に且つハウジング110の長手方向に延在するように形成されたフィルタ160が配置されている。フィルタ160は、ステンレス鋼製平編の金網を半径方向に重ね、半径方向及び軸方向に圧縮してなり、充填室125で発生した燃焼ガスを冷却し、その燃焼残渣を捕集する。なお、フィルタ160の中空部分150の空間は、貫通孔147と接続され、ガス発生剤126の燃焼で生じた燃焼ガスが、フィルタ160の中空部分150に導入され、さらにフィルタ160を通ってガス排出口115へと導かれることになる。また、フィルタ160の外側に、点火器116の作動時にガス圧によりフィルタ160が変形してガス排出口135を塞ぐことのないように、フィルタ160の外周面とハウジング110の内壁面との間に、環状の間隙151が形成されている。 Furthermore, a filter 160 formed in an annular shape and extending in the longitudinal direction of the housing 110 is disposed so as to face the gas discharge port 115. The filter 160 is formed by stacking stainless steel flat knitted wire meshes in the radial direction and compressing them in the radial direction and the axial direction, cooling the combustion gas generated in the filling chamber 125, and collecting the combustion residue. Note that the space of the hollow portion 150 of the filter 160 is connected to the through hole 147, and combustion gas generated by the combustion of the gas generating agent 126 is introduced into the hollow portion 150 of the filter 160 and further passes through the filter 160 to exhaust gas. It will be led to the outlet 115. Further, outside the filter 160, the filter 160 is not deformed by the gas pressure when the igniter 116 is operated, and the gas discharge port 135 is not blocked between the outer peripheral surface of the filter 160 and the inner wall surface of the housing 110. An annular gap 151 is formed.
 ここで、ガス発生器100では、ハウジング110の内部空間のうち、ガス発生剤126が充填される充填室125を含むハウジング110内の所定の領域が、比較的気密性の高い加圧領域とされる。当該加圧領域の気密性は、点火器116とハウジング10との間のOリング117を介在させたかしめ固定、及びシールテープ145による隔離壁146に設けられた貫通孔147の閉塞により実現される。なお、隔離壁146とハウジング110との間、及びシールテープ145と隔離壁146との間は溶接固定されているため、当該溶接固定箇所に起因した気密性の低下は実質的には考慮する必要はない。また当該加圧領域の内部には、上記実施例1と同じように、アルゴンやヘリウム等の不活性ガスが充填されることで、加圧領域の内部の圧力が、その外部(すなわち、フィルタ160が配置されたフィルタ室や、ガス発生器100の外部)の圧力と比べて高くなる高圧力状態が形成されている。なお、フィルタ160が配置されたフィルタ室は、ガス排出口135を介してハウジング110の内部と外部が連通されているため、非加圧領域となっている。 Here, in the gas generator 100, a predetermined region in the housing 110 including the filling chamber 125 filled with the gas generating agent 126 in the internal space of the housing 110 is a pressurized region having a relatively high airtightness. The The airtightness of the pressurizing region is realized by caulking and fixing by interposing an O-ring 117 between the igniter 116 and the housing 10 and closing of the through hole 147 provided in the isolation wall 146 by the seal tape 145. . In addition, since the space between the isolation wall 146 and the housing 110, and between the seal tape 145 and the isolation wall 146 are fixed by welding, it is necessary to substantially consider the decrease in airtightness caused by the weld fixing location. There is no. Further, as in the first embodiment, the inside of the pressurizing region is filled with an inert gas such as argon or helium, so that the pressure inside the pressurizing region is changed to the outside (that is, the filter 160). A high pressure state is formed, which is higher than the pressure in the filter chamber in which the gas is disposed and the pressure outside the gas generator 100. The filter chamber in which the filter 160 is disposed is a non-pressurized region because the inside and outside of the housing 110 are communicated with each other via the gas discharge port 135.
 このように高圧力状態を形成するために充填された不活性ガスは、上述した加圧領域における気密性により、概ね良好に当該加圧領域内に保持されることになる。このため、加圧領域の外部から湿気を伴う外気が加圧領域内の充填室125に進入してくるのを効果的に抑止でき、以てガス発生器100の防湿性能が高く維持される。また、仮に、Oリング117等による気密性が、Oリング117等の経年劣化等に起因して時間と共に低下していく場合や、経年劣化しないまでもOリング117等の物理的な気密性能の限界等によって、加圧領域に充填された不活性ガスが外部に漏出するような場合でも、その漏出の程度は微小であるため比較的長い期間において加圧領域に不活性ガスを保持することができ、外部からの湿気を伴う外気の進入を抑止し、ガス発生器100の防湿性能を高く維持できる。更に、ガス発生剤126が充填される充填室125を高圧力状態の雰囲気に置くことで、ガス発生剤126の燃焼速度を高めることが可能となる。 The inert gas filled to form the high pressure state as described above is held in the pressurization region almost well due to the airtightness in the pressurization region described above. For this reason, it is possible to effectively prevent outside air accompanied by moisture from entering the filling chamber 125 in the pressurization region from the outside of the pressurization region, so that the moisture-proof performance of the gas generator 100 is maintained high. In addition, if the airtightness due to the O-ring 117 etc. decreases with time due to aging deterioration of the O-ring 117 or the like, or the physical airtightness performance of the O-ring 117 etc. does not deteriorate over time. Even if the inert gas filled in the pressurized area leaks to the outside due to limitations, etc., the degree of leakage is so small that the inert gas can be held in the pressurized area for a relatively long period of time. It is possible to suppress the entry of outside air accompanied by moisture from the outside, and to maintain the moisture-proof performance of the gas generator 100 high. Furthermore, the combustion rate of the gas generating agent 126 can be increased by placing the filling chamber 125 filled with the gas generating agent 126 in an atmosphere of high pressure.
 またこのように構成されるガス発生器100も、実施例1のガス発生器1と同じように、図2に示す不活性ガスが充填された組立チャンバー80内で組み立てることで、ガス発生器100内に上記加圧領域を形成することができる。したがって、ガス発生器100においても、上記の好適な防湿性能を奏するために追加の防湿部材(Oリングやガスケット等)や特殊な防湿部材等を必要としない。その結果、これらの品質管理やこれらをガス発生器に適切に取り付けるための追加の組立工程が不要となり、以て、本実施形態の技術によれば、組立工程の負荷をいたずらに高めることなく、ガス発生剤126等を好適に防湿することが可能となる。 Further, the gas generator 100 configured as described above is assembled in the assembly chamber 80 filled with the inert gas shown in FIG. 2 in the same manner as the gas generator 1 of the first embodiment. The pressure region can be formed inside. Therefore, the gas generator 100 also does not require an additional moisture-proof member (such as an O-ring or a gasket) or a special moisture-proof member in order to achieve the above-described suitable moisture-proof performance. As a result, these quality controls and an additional assembly process for properly attaching them to the gas generator are not required, and according to the technique of the present embodiment, without increasing the load of the assembly process unnecessarily, The gas generating agent 126 and the like can be suitably moisture-proof.
<実施例3>
 第3の実施例にかかるガス発生器200について、図6に基づいて説明する。図6は、ガス発生器200の軸方向の断面図である。なお、ガス発生器200を構成する部品のうち、実施例2のガス発生器100の構成部品と実質的に同一の部品については同一の参照番号を付して、その詳細な説明を省略する。ガス発生器200においては、ハウジング110の内部空間が、隔離壁146によって2つの空間、すなわち点火器116側の空間と、終端壁148側の空間に区分されている。なお、本実施例においては、隔離壁146は、ハウジング110に対して必ずしも溶接固定される必要はない。また、隔離壁146に設けられた貫通孔147は、実施例2のガス発生器100に示すようなシールテープ145等のシール部材では塞がれていない。したがって、ハウジング110の内部空間自体は、その外部と実質的に連通した状態となっている。
<Example 3>
A gas generator 200 according to a third embodiment will be described with reference to FIG. FIG. 6 is a sectional view of the gas generator 200 in the axial direction. Of the components constituting the gas generator 200, components that are substantially the same as those of the gas generator 100 of the second embodiment are denoted by the same reference numerals, and detailed description thereof is omitted. In the gas generator 200, the internal space of the housing 110 is divided into two spaces by the isolation wall 146, that is, a space on the igniter 116 side and a space on the terminal wall 148 side. In the present embodiment, the isolation wall 146 is not necessarily fixed to the housing 110 by welding. Further, the through hole 147 provided in the isolation wall 146 is not blocked by a seal member such as a seal tape 145 as shown in the gas generator 100 of the second embodiment. Therefore, the internal space itself of the housing 110 is in a state of substantially communicating with the outside.
 ここで、ハウジング110の点火器116側の空間には、アルミニウムの薄膜で形成された充填容器であるキャニスタ225が配置されている。キャニスタ225は、周壁部225aと底面部225dを有し、周壁部225aと底面部225dは一枚のシート状のアルミニウム薄膜により形成される。更に、別のシート状のアルミニウム薄膜により形成された頂面部225bが、周壁部225aと底面部225dを含むアルミニウム薄膜の該周壁部225a端部に対して、巻締め固定(かしめ固定)される。この巻締め固定される部位が、参照番号225cで参照される。なお、巻締め固定部225cの形成に際しては、両アルミニウム薄膜の間には公知のシール剤が塗布されている。当該シール剤は本発明の所定の介在部材に相当し、硬化することで、所定の気密性をキャニスタ225に付与することになる。また、2つのアルミニウム薄膜が巻締め固定されることで、硬化したシール剤には外力が掛かった状態となり、所定の気密性の形成に寄与している。なお、硬化したシール剤によるアルミ薄膜間の気密性は、上記実施例1におけるシールテープ45での溶接固定による気密性ほどではない。 Here, in the space on the igniter 116 side of the housing 110, a canister 225 which is a filling container formed of an aluminum thin film is disposed. The canister 225 has a peripheral wall portion 225a and a bottom surface portion 225d, and the peripheral wall portion 225a and the bottom surface portion 225d are formed of a single sheet-like aluminum thin film. Furthermore, the top surface portion 225b formed of another sheet-like aluminum thin film is fixed to the end of the peripheral wall portion 225a of the aluminum thin film including the peripheral wall portion 225a and the bottom surface portion 225d. The part to be fixed by tightening is referred to by reference numeral 225c. It should be noted that a known sealing agent is applied between the two aluminum thin films when the winding fastening portion 225c is formed. The sealing agent corresponds to the predetermined interposition member of the present invention, and imparts predetermined airtightness to the canister 225 by curing. In addition, since the two aluminum thin films are fastened and fixed, an external force is applied to the cured sealing agent, which contributes to the formation of a predetermined airtightness. In addition, the airtightness between the aluminum thin films by the hardened sealing agent is not as high as the airtightness by welding and fixing with the seal tape 45 in the first embodiment.
 キャニスタ225の内部空間にはガス発生剤226が充填され、その頂面部225bは点火器116の着火部に対向するように、その周壁部225aはハウジング110の長手方向に延在するように、その底面部225dは貫通孔147に対向するように、キャニスタ225は、ハウジング110の内部空間に配置される。ここで、ガス発生器200においては、キャニスタ225の内部空間は、比較的気密性の高い加圧領域とされる。当該加圧領域の気密性は、シール剤塗布を伴う巻締め固定部225cにより実現される。またキャニスタ225の内部には、上記実施例1と同じように、アルゴンやヘリウム等の不活性ガスが充填されることで、その内部圧力が、キャニスタ225の外部の圧力と比べて高くなる高圧力状態が形成されている。なお、キャニスタ225以外のハウジング110の内部空間については、ガス排出口135を介して実質的にハウジング110の内部と外部が連通されているため、非加圧領域となっている。 The inner space of the canister 225 is filled with a gas generating agent 226, the top surface portion 225b thereof faces the ignition portion of the igniter 116, and the peripheral wall portion 225a thereof extends in the longitudinal direction of the housing 110. The canister 225 is disposed in the internal space of the housing 110 so that the bottom surface portion 225 d faces the through hole 147. Here, in the gas generator 200, the internal space of the canister 225 is a pressurized region having a relatively high airtightness. The airtightness of the pressurizing region is realized by the winding fastening portion 225c accompanied by application of the sealing agent. The canister 225 is filled with an inert gas such as argon or helium in the same manner as in the first embodiment, so that the internal pressure becomes higher than the pressure outside the canister 225. A state is formed. Note that the interior space of the housing 110 other than the canister 225 is a non-pressurized region because the interior and exterior of the housing 110 are substantially communicated with each other via the gas discharge port 135.
 このように高圧力状態を形成するために充填された不活性ガスは、上記の気密性により概ね良好にキャニスタ225内に保持されることになる。このため、キャニスタ225の外部から湿気を伴う外気がキャニスタ225内に進入してくるのを効果的に抑止でき、以てガス発生器200の防湿性能が高く維持できる。また、仮に、巻締め固定部225cによる気密性が、その経年劣化等に起因して時間と共に低下していく場合や、その物理的な気密性能の限界等によって、充填された不活性ガスが外部に漏出するような場合でも、その漏出の程度は微小であるため比較的長い期間においてキャニスタ225に不活性ガスを保持することができ、外部からの湿気を伴う外気の進入を抑止し、ガス発生器200の防湿性能を高く維持できる。 The inert gas filled to form the high pressure state as described above is held in the canister 225 almost satisfactorily by the above airtightness. For this reason, it is possible to effectively prevent outside air accompanied by moisture from entering the canister 225 from the outside of the canister 225, and thus the moisture-proof performance of the gas generator 200 can be maintained high. In addition, if the airtightness due to the tightening fixing portion 225c decreases with time due to its deterioration over time, or due to the limit of its physical airtightness performance, the filled inert gas is Even in the case of leakage, the inert gas can be held in the canister 225 for a relatively long period because the leakage is so small that the entry of outside air with moisture from the outside is suppressed, and gas is generated. The moisture-proof performance of the vessel 200 can be maintained high.
 またこのように構成されるガス発生器200は、図7に示す組立方法に従って組み立てられる。具体的には、図7は、その組立方法のフローチャートである。先ず、S201では、ガス発生器200の組み立てに際して、キャニスタ225を構成する部品、具体的には、周壁部225a及び底面部225dを含むアルミニウム薄膜と、頂面部225bを含むアルミニウム薄膜とが組立チャンバー80内に搬入されるとともに、キャニスタ225内に充填予定の必要量のガス発生剤226も搬入される。これらの部品が搬入されると、扉81を閉じて組立チャンバー80内を密閉状態とした後に、組立チャンバー80内に不活性ガスを充填し、チャンバー内に上記の高圧力状態を形成する(S202の処理)。当該高圧力状態の形成は、上記S102の処理と同様に、タンク82からの不活性ガスの流入量の制御による。 Further, the gas generator 200 configured in this way is assembled according to the assembling method shown in FIG. Specifically, FIG. 7 is a flowchart of the assembling method. First, in S201, when the gas generator 200 is assembled, the components constituting the canister 225, specifically, an aluminum thin film including the peripheral wall portion 225a and the bottom surface portion 225d, and an aluminum thin film including the top surface portion 225b are assembled into the assembly chamber 80. The required amount of gas generating agent 226 to be filled is also carried into the canister 225. When these parts are carried in, the door 81 is closed and the assembly chamber 80 is closed, and then the assembly chamber 80 is filled with an inert gas, thereby forming the high pressure state in the chamber (S202). Processing). The formation of the high pressure state is based on the control of the inflow amount of the inert gas from the tank 82 as in the process of S102.
 組立チャンバー80内に高圧力状態が形成されると、キャニスタ225の内部(上記アルミニウム薄膜で形成される、周壁部225aと底面部225dで画定された凹部空間)にガス発生剤226が充填される(S203の処理)。ガス発生剤226が充填されると、頂面部225bを含むアルミニウム薄膜を、上記シール剤を塗布した上で他方のアルミニウム薄膜と巻締め固定し、キャニスタ225内へのガス発生剤226の封止を行う(S204の処理)。そして、その後、塗布したシール剤の乾燥を待って、ガス発生剤226が充填されたキャニスタ225を組立チャンバー80から取り出す(S205の処理)。 When a high pressure state is formed in the assembly chamber 80, the gas generating agent 226 is filled in the canister 225 (a recessed space defined by the peripheral wall portion 225a and the bottom surface portion 225d formed by the aluminum thin film). (Processing of S203). When the gas generating agent 226 is filled, the aluminum thin film including the top surface portion 225b is coated with the sealing agent and then fastened to the other aluminum thin film to fix the gas generating agent 226 in the canister 225. Performed (processing of S204). Then, after the applied sealing agent is dried, the canister 225 filled with the gas generating agent 226 is taken out from the assembly chamber 80 (processing of S205).
 次に、組立チャンバー80の外部において、すなわち、高圧力状態が形成れていない雰囲気下で、ハウジング110の内部空間のうち点火器116が取り付けられる予定の側の空間(終端壁148側の空間とは反対の空間)に、上記キャニスタ225が収容される(S206の処理)。更に、キャニスタ225の頂面部225bに、点火器116の着火部が対向するように、点火器116がハウジング110内に挿入され、ハウジング110に対してかしめにより取り付けられる(S207の処理)。なお、点火器116をハウジング110に取り付ける際に、ハウジング110には既にフィルタ160や終端壁148が取り付けられていてもよく、又は、点火器116のハウジング110への取り付け後にフィルタ160等が取り付けられてもよい。このように構成されるガス発生器200で点火器116が作動すると、その燃焼生成物により主に頂面部225bが開裂されてキャニスタ225内のガス発生剤226の燃焼が誘起される。そして、ガス発生剤226の燃焼により生じた燃焼ガスは、底面部225dを開裂して貫通孔147、フィルタ160を通ってガス発生器200の外部に放出される。 Next, in the outside of the assembly chamber 80, that is, in an atmosphere where a high pressure state is not formed, a space on the side where the igniter 116 is to be installed in the internal space of the housing 110 (the space on the end wall 148 side) The canister 225 is accommodated in the opposite space (process of S206). Further, the igniter 116 is inserted into the housing 110 and attached to the housing 110 by caulking so that the ignition portion of the igniter 116 faces the top surface portion 225b of the canister 225 (processing of S207). When attaching the igniter 116 to the housing 110, the filter 110 or the end wall 148 may already be attached to the housing 110, or the filter 160 or the like is attached after the igniter 116 is attached to the housing 110. May be. When the igniter 116 is operated in the gas generator 200 configured in this way, the top surface portion 225b is mainly cleaved by the combustion products, and combustion of the gas generating agent 226 in the canister 225 is induced. The combustion gas generated by the combustion of the gas generating agent 226 is released to the outside of the gas generator 200 through the through hole 147 and the filter 160 by cleaving the bottom surface portion 225d.
 このようにガス発生器200については、ガス発生剤226のキャニスタ225への充填が組立チャンバー80内で行われ、そのキャニスタ225がハウジング110に収容されることで、不活性ガスが充填され高圧力状態が形成された加圧領域を、ガス発生器200に内包させることができる。したがって、ガス発生器200においても、上記の好適な防湿性能を奏するために追加の防湿部材(Oリングやガスケット等)や特殊な防湿部材等を必要としない。その結果、これらの品質管理やこれらをガス発生器に適切に取り付けるための追加の組立工程が不要となり、以て、本実施形態の技術によれば、組立工程の負荷をいたずらに高めることなく、ガス発生剤226等を好適に防湿することが可能となる。また、点火器116の取り付け工程を、組立チャンバー外で行うため、効率的にガス発生器200の組み立てを行える。 As described above, the gas generator 200 is filled in the canister 225 with the gas generating agent 226 in the assembly chamber 80, and the canister 225 is accommodated in the housing 110, so that the inert gas is filled and the high pressure is obtained. The pressurized region where the state is formed can be included in the gas generator 200. Therefore, the gas generator 200 does not require an additional moisture-proof member (such as an O-ring or a gasket) or a special moisture-proof member in order to achieve the above-described suitable moisture-proof performance. As a result, these quality controls and an additional assembly process for properly attaching them to the gas generator are not required, and according to the technique of the present embodiment, without increasing the load of the assembly process unnecessarily, The gas generating agent 226 and the like can be suitably moisture-proof. Moreover, since the attachment process of the igniter 116 is performed outside the assembly chamber, the gas generator 200 can be efficiently assembled.
1、100、200   :ガス発生器
10、110  :ハウジング
12  :ディフューザ
15、115  :ガス排出口
16、116  :点火器
17、117  :Oリング
18、118  :かしめ部
20  :伝火薬充填室
21  :伝火薬
22  :第1多孔板部材
22a :貫通孔
23  :第2多孔板部材
23a :貫通孔
25、125  :充填室
26、126、226  :ガス発生剤
30  :内筒
40  :カップ状部材
45、145、450  :シールテープ
80  :組立チャンバー
81  :扉
82  :タンク
83  :開閉弁
146 :隔離壁
147 :貫通孔
160 :フィルタ
225 :キャニスタ
1, 100, 200: Gas generators 10, 110: Housing 12: Diffusers 15, 115: Gas discharge ports 16, 116: Igniters 17, 117: O-rings 18, 118: Caulking section 20: Transfer charge filling chamber 21: Transfer powder 22: 1st porous plate member 22a: Through hole 23: 2nd porous plate member 23a: Through hole 25, 125: Filling chambers 26, 126, 226: Gas generating agent 30: Inner cylinder 40: Cup-shaped member 45, 145, 450: Seal tape 80: Assembly chamber 81: Door 82: Tank 83: On-off valve 146: Isolation wall 147: Through hole 160: Filter 225: Canister

Claims (8)

  1.  点火器と、
     前記点火器を収容するハウジングであって、該ハウジングの内部と外部を繋ぐ排出口を有するハウジングと、
     固形のガス発生剤が充填された充填室であって、前記ハウジング内において前記点火器の作動により該充填されたガス発生剤が燃焼可能となる位置に該ガス発生剤を配置する充填室と、
     を備える、ガス発生器であって、
     複数の領域画定部材によって囲まれることで、少なくとも前記充填室を含む該ハウジング内の所定の領域において該所定の領域の外部に対する所定の気密状態が形成された領域であって、更に、該所定の領域の外部の圧力より高い高圧力状態が形成された加圧領域を、更に備え、
     前記複数の領域画定部材には、前記点火器の作動前においては前記所定の気密状態を維持し、該点火器の作動により発生する前記ガス発生剤からの燃焼ガスによって開裂するシール部材が含まれ、
     前記複数の領域画定部材に含まれる少なくとも一の領域画定部材と他の領域画定部材は、溶接によって接合されず、外力が掛けられた状態で両領域画定部材の間に配置される所定の介在部材を介して接合される、
     ガス発生器。
    An igniter,
    A housing for housing the igniter, the housing having a discharge port connecting the inside and the outside of the housing;
    A filling chamber filled with a solid gas generating agent, wherein the gas generating agent is disposed at a position in the housing where the charged gas generating agent can be burned by operation of the igniter;
    A gas generator comprising:
    By being surrounded by a plurality of region defining members, a predetermined airtight state with respect to the outside of the predetermined region is formed in a predetermined region in the housing including at least the filling chamber, and further, the predetermined region A pressurization region in which a high pressure state higher than the pressure outside the region is formed,
    The plurality of region defining members include a seal member that maintains the predetermined airtight state before the igniter is operated and is cleaved by combustion gas from the gas generating agent generated by the operation of the igniter. ,
    The at least one region defining member included in the plurality of region defining members and the other region defining member are not joined by welding and are disposed between the two region defining members in a state where an external force is applied. Joined through,
    Gas generator.
  2.  前記複数の領域画定部材に、前記ハウジングと前記点火器が含まれ、
     前記シール部材は、前記ハウジング側に対して溶接により接合され、
     前記点火器は、弾性変形可能な又は塑性変形可能な前記所定の介在部材を前記ハウジングとの間に介在させて該ハウジングに固定される、
     請求項1に記載のガス発生器。
    The plurality of region defining members include the housing and the igniter;
    The seal member is joined to the housing side by welding,
    The igniter is fixed to the housing with the predetermined interposed member elastically deformable or plastically deformable interposed between the housing and the housing.
    The gas generator according to claim 1.
  3.  前記充填室は、前記点火器の作動により発生する燃焼生成物でも開裂可能な、前記シール部材に相当する少なくとも2つの膜部材により形成された充填容器の内部空間であって、
     前記少なくとも2つの膜部材同士の間に、両膜部材に塗布された、前記所定の介在部材であるシール剤が配置され、
     前記充填容器の内部空間は前記加圧領域であり、且つ前記高圧力状態に形成された状態で該充填容器が前記ハウジング内に配置される、
     請求項1に記載のガス発生器。
    The filling chamber is an internal space of a filling container formed by at least two film members corresponding to the sealing member, which can be cleaved even by a combustion product generated by the operation of the igniter,
    Between the at least two membrane members, a sealing agent that is the predetermined intervening member applied to both membrane members is disposed,
    The internal space of the filling container is the pressurizing region, and the filling container is disposed in the housing in a state formed in the high pressure state.
    The gas generator according to claim 1.
  4.  前記加圧領域は、所定の不活性ガスが封入されることで前記高圧力状態が形成される、
     請求項1から請求項3の何れか1項に記載のガス発生器。
    In the pressurization region, the high pressure state is formed by sealing a predetermined inert gas.
    The gas generator according to any one of claims 1 to 3.
  5.  前記ハウジングは筒状に形成されるとともに、前記排出口は該ハウジングの一方の端部側に配置され、
     前記点火器は、前記排出口に対して前記充填室を挟んで、前記ハウジングの他方の端部側に配置される、
     請求項1から請求項4の何れか1項に記載のガス発生器。
    The housing is formed in a cylindrical shape, and the discharge port is disposed on one end side of the housing,
    The igniter is disposed on the other end side of the housing across the filling chamber with respect to the discharge port.
    The gas generator according to any one of claims 1 to 4.
  6.  前記充填室のみが前記加圧領域とされる、
     請求項1から請求項5の何れか1項に記載のガス発生器。
    Only the filling chamber is the pressurizing region,
    The gas generator according to any one of claims 1 to 5.
  7.  点火器と、該点火器を収容するハウジングであって該ハウジングの内部と外部を繋ぐ排出口を有するハウジングと、を備え、該ハウジング内において該点火器の作動により発生する燃焼生成物によりガス発生剤を燃焼させるガス発生器の組立方法であって、
     前記ハウジングは、前記ガス発生剤が充填される充填領域を少なくとも含む所定の領域であって、且つ、該所定の領域の外部に対して、前記点火器の作動により発生する該ガス発生剤からの燃焼ガスによって開裂するシール部材で区分された封止領域を、該ハウジングの内部に有し、
     前記組立方法は、
     大気圧よりも高い所定の高圧力状態が形成された組立チャンバー内に、前記点火器と、前記ハウジングと、前記ガス発生剤とを準備する準備ステップと、
     前記高圧力状態が維持された前記組立チャンバー内で、前記ハウジングが有する前記充填領域に前記ガス発生剤を充填する充填ステップと、
     前記高圧力状態が維持された前記組立チャンバー内で、前記ハウジングにおいて前記充填領域に充填された前記ガス発生剤が前記点火器の作動によって燃焼可能となる、前記封止領域側の位置に、該点火器を該ハウジングに対して取り付けて、該封止領域内に所定の気密状態を形成する取付ステップと、
     を含む、ガス発生器の組立方法。
    An igniter and a housing containing the igniter and having a discharge port connecting the inside and the outside of the housing, and generating gas by combustion products generated by operation of the igniter in the housing A method of assembling a gas generator for burning an agent,
    The housing is a predetermined region including at least a filling region filled with the gas generating agent, and from the gas generating agent generated by the operation of the igniter with respect to the outside of the predetermined region. A sealing region separated by a sealing member that is cleaved by combustion gas, and having an inside of the housing;
    The assembly method is as follows:
    Preparing the igniter, the housing, and the gas generating agent in an assembly chamber in which a predetermined high pressure state higher than atmospheric pressure is formed;
    A filling step of filling the gas generating agent into the filling region of the housing in the assembly chamber in which the high pressure state is maintained;
    In the assembly chamber in which the high pressure state is maintained, the gas generating agent filled in the filling region in the housing can be burned by the operation of the igniter, at a position on the sealing region side, An attachment step of attaching an igniter to the housing to form a predetermined hermetic state in the sealed region;
    A method for assembling a gas generator, comprising:
  8.  点火器と、該点火器を収容するハウジングであって該ハウジングの内部と外部を繋ぐ排出口を有するハウジングと、を備え、該ハウジング内において該点火器の作動により発生する燃焼生成物によりガス発生剤を燃焼させるガス発生器の組立方法であって、
     前記組立方法は、
     大気圧よりも高い所定の高圧力状態が形成された組立チャンバー内に、前記ガス発生剤と、前記燃焼生成物で開裂可能な少なくとも2つの膜状のシール部材により形成される充填容器とを準備する準備ステップであって、前記充填容器は、その内部空間が前記ガス発生剤が充填される充填領域である、準備ステップと、
     前記高圧力状態が維持された前記組立チャンバー内で、前記充填容器内に前記ガス発生剤を充填する充填ステップと、
     前記高圧力状態が維持された前記組立チャンバー内で、前記充填ステップの後に、前記少なくとも2つの膜状のシール部材の間にシール剤を塗布することで前記充填容器を封止して該充填容器の内部に所定の気密状態を形成する封止ステップと、
     前記所定の気密状態が形成された前記充填容器を前記組立チャンバー外に取り出す取り出しステップと、
     前記組立チャンバー外において、前記ハウジングに前記充填容器を収容し、その後、該充填容器が前記点火器の作動によって開裂可能となる位置に、該点火器を該ハウジングに対して取り付ける取付ステップと、
     を含む、ガス発生器の組立方法。
    An igniter and a housing containing the igniter and having a discharge port connecting the inside and the outside of the housing, and generating gas by combustion products generated by operation of the igniter in the housing A method of assembling a gas generator for burning an agent,
    The assembly method is as follows:
    In the assembly chamber in which a predetermined high pressure state higher than atmospheric pressure is formed, the gas generating agent and a filling container formed by at least two film-like sealing members that can be cleaved by the combustion product are prepared. A preparatory step in which the filling container is a filling region whose internal space is filled with the gas generating agent;
    A filling step of filling the gas generating agent into the filling container in the assembly chamber in which the high pressure state is maintained;
    In the assembly chamber in which the high pressure state is maintained, after the filling step, a sealing agent is applied between the at least two film-like sealing members to seal the filling container. A sealing step for forming a predetermined hermetic state inside,
    Taking out the filling container in which the predetermined airtight state is formed out of the assembly chamber;
    An attachment step of housing the filling container in the housing outside the assembly chamber, and then attaching the igniter to the housing at a position where the filling container can be cleaved by operation of the igniter;
    A method for assembling a gas generator, comprising:
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JPH0652764A (en) * 1992-03-17 1994-02-25 Morton Internatl Inc Pressure differential switch for storage- gas pressure container
JPH07251695A (en) * 1994-03-15 1995-10-03 Daicel Chem Ind Ltd Gas generator for air bag
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