WO2018179054A1 - Air-conditioner circuit board for maintenance and maintenance system for air-conditioner - Google Patents
Air-conditioner circuit board for maintenance and maintenance system for air-conditioner Download PDFInfo
- Publication number
- WO2018179054A1 WO2018179054A1 PCT/JP2017/012393 JP2017012393W WO2018179054A1 WO 2018179054 A1 WO2018179054 A1 WO 2018179054A1 JP 2017012393 W JP2017012393 W JP 2017012393W WO 2018179054 A1 WO2018179054 A1 WO 2018179054A1
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- WIPO (PCT)
- Prior art keywords
- unit
- indoor
- air conditioner
- outdoor
- maintenance
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/30—Control or safety arrangements for purposes related to the operation of the system, e.g. for safety or monitoring
- F24F11/49—Control or safety arrangements for purposes related to the operation of the system, e.g. for safety or monitoring ensuring correct operation, e.g. by trial operation or configuration checks
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F11/00—Control or safety arrangements
- F24F11/88—Electrical aspects, e.g. circuits
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F2221/00—Details or features not otherwise provided for
- F24F2221/32—Details or features not otherwise provided for preventing human errors during the installation, use or maintenance, e.g. goofy proof
Definitions
- the present invention relates to an air conditioner substrate for maintenance and an air conditioner maintenance system mounted on the air conditioner in order to control the air conditioner.
- a plurality of air conditioners with different air conditioning capabilities are sold to cope with different air conditioning loads (room size, etc.).
- multiple models with the same functions and different abilities are lined up as a series.
- the specifications or control constants or the like of all or part of the heat exchanger, the compressor, and the fan motor are different in accordance with the difference in the cooling / heating capability.
- each of a plurality of types of air conditioners in the series can control any of a plurality of types of compressors and can control any of a plurality of types of fan motors.
- a control board having hardware is mounted.
- the control board further has a memory for storing a specific control constant for realizing the air conditioning capability specific to the model of the air conditioner on which the control board is mounted.
- An example of the control constant is for controlling the operation of the compressor.
- An example of the control constant is for controlling the rotational speed of the fan motor.
- control board mounted on the air conditioner malfunctions, the control board must be replaced.
- the control board has common hardware, but the control constant stored in the memory differs depending on the model (capability) of the air conditioner on which the control board is mounted. That is, each control board of a plurality of types of air conditioners is different from the control board of other types of air conditioners. Therefore, manufacturers of air conditioners have maintenance control boards for each of the multiple models so that the control boards can be replaced at any time for all of the multiple models of air conditioners. It is always necessary to prepare.
- the manufacturer has a warehouse for each country in order to be able to quickly replace the control board if a failure occurs in each country. There is a need. Furthermore, the manufacturer needs to provide a plurality of warehouses for one country, and prepare a sufficient number of maintenance control boards for each of a plurality of models in each warehouse. Therefore, the total number of maintenance control boards becomes enormous.
- the present invention has been made in view of the above, and does not require a server and requires a huge number of maintenance control boards for each of a plurality of types of air conditioners. It is another object of the present invention to provide a maintenance air conditioner board that allows a control board to be quickly replaced for any of a plurality of predetermined air conditioners.
- a maintenance air conditioner substrate is for an indoor unit included in an air conditioner or an air conditioner for maintenance mounted on an outdoor unit.
- a memory for storing data for controlling each of a plurality of types of air conditioners, and data for controlling any one of the plurality of types of air conditioners
- a control unit for controlling the operation of the indoor unit or the outdoor unit on which the maintenance air conditioner substrate is mounted based on the data acquired by the acquisition unit.
- the maintenance air conditioner substrate and the air conditioner maintenance system according to the present invention do not require a server and a sufficient number of maintenance controls for each of a plurality of types of air conditioners. Without the need for a board, it is possible to quickly replace the control board for any of a plurality of air conditioners determined in advance and to operate the air conditioner as a corresponding model. .
- exchanged The figure which shows the structure of the maintenance system of the air conditioner which concerns on embodiment
- substrate for air conditioners for indoor units for a maintenance which concerns on embodiment has The sequence diagram which shows each procedure of the method of maintaining the air conditioner which concerns on embodiment Diagram showing control boards for multiple types of indoor units in mass-produced models
- the maintenance system for an air conditioner is a system related to a technique for replacing a control board included in each of an indoor unit and an outdoor unit included in the air conditioner. Therefore, before describing the air conditioner maintenance system according to the embodiment, a mass production air conditioner before the two control boards are replaced will be described.
- FIG. 1 is a diagram illustrating a configuration of an air conditioner 1 (for mass production specifications) before two control boards according to the embodiment are replaced. As shown in FIG. 1, the air conditioner 1 includes an indoor unit 2 and an outdoor unit 3.
- FIG. 1 also shows a remote control device 60 that is operated by the user to control the air conditioner 1.
- the remote operation device 60 transmits infrared rays including a control signal for controlling the air conditioner 1 to the indoor unit 2.
- the control signal is a signal based on a user operation.
- the indoor unit 2 is provided with an indoor barcode 21a, which is a barcode that identifies the model of the air conditioner 1.
- a label 21 including an indoor barcode 21a is attached to the indoor unit 2.
- the label 21 is affixed to the indoor unit 2 before the air conditioner 1 is shipped from the manufacturer.
- the indoor barcode 21a may be printed on the indoor unit 2.
- the indoor bar code 21 a may be attached to a nameplate attached to the indoor unit 2.
- the indoor unit 2 is provided with an indoor barcode 21a, which is a barcode that identifies the model of the air conditioner 1.
- the indoor barcode 21a also includes information indicating that the indoor barcode 21a is attached to the indoor unit 2.
- the indoor unit 2 includes an indoor sensor 22, a flap 23, a stepping motor 24 that is a motor that drives the flap 23, an indoor fan 25, an indoor fan motor 26 that is a motor that drives the indoor fan 25, and a stepping motor 24. And an indoor unit control board 27 for controlling the indoor fan motor 26.
- An example of the indoor sensor 22 is a sensor that detects temperature.
- the control board 27 for indoor units has an infrared light receiving circuit 41 that receives infrared light from the remote operation device 60.
- the control board 27 for the indoor unit receives a control signal included in the infrared light received by the infrared light receiving circuit 41 from the infrared light receiving circuit 41, and based on the control signal and the information obtained by the indoor sensor 22, It further has an indoor microcomputer 42 for controlling the stepping motor 24 and the indoor fan motor 26.
- the infrared light receiving circuit 41 may be configured as a separate substrate from the indoor unit control board 27 and may be connected to the indoor unit control board 27 by a wire harness.
- the indoor unit control board 27 further includes an indoor memory 43 for storing data for controlling the indoor unit 2.
- the data for controlling the indoor unit 2 is data specific to the model of the air conditioner 1 having the indoor unit 2 and the outdoor unit 3, and is a control for controlling each of the stepping motor 24 and the indoor fan motor 26. Contains constants.
- An example of the indoor memory 43 is an EEPROM (Electrically Erasable Programmable Read-Only Memory).
- the indoor microcomputer 42 also controls the stepping motor 24 and the indoor fan motor 26 using data stored in the indoor memory 43.
- the indoor unit control board 27 further includes a display device 44 that lights up when the indoor unit 2 is in operation. When the display device 44 is lit, the user can recognize that the indoor unit 2 is in operation.
- the control board 27 for the indoor unit further includes a sounding device 45 that outputs a sound when the indoor microcomputer 42 receives a control signal from the infrared light receiving circuit 41.
- the control signal is a signal included in infrared rays that the remote control device 60 operated by the user transmits to the indoor unit 2.
- the sounding device 45 outputs a sound
- the user can recognize that infrared rays including a control signal are transmitted to the indoor unit 2.
- the indoor unit control board 27 further includes an indoor communication circuit 46 that communicates with the outdoor unit 3.
- the outdoor unit 3 is provided with an outdoor barcode 31a, which is a barcode that identifies the model of the air conditioner 1.
- a label 31 including an outdoor barcode 31a is affixed to the outdoor unit 3.
- the label 31 is affixed to the outdoor unit 3 before the air conditioner 1 is shipped from the manufacturer.
- the outdoor bar code 31a may be printed on the outdoor unit 3.
- the outdoor bar code 31 a may be attached to a nameplate attached to the outdoor unit 3.
- the outdoor unit 3 is provided with an outdoor bar code 31a that is a bar code that identifies the model of the air conditioner 1.
- the outdoor barcode 31a also includes information indicating that the outdoor barcode 31a is attached to the outdoor unit 3.
- the outdoor unit 3 includes an outdoor sensor 32, a compressor 33, an outdoor fan 34, an outdoor fan motor 35 that is a motor for driving the outdoor fan 34, a four-way valve 36, a linear electric valve 37, a compressor 33, and an outdoor fan.
- An example of the outdoor sensor 32 is a sensor that detects temperature.
- the outdoor unit control board 38 includes an outdoor communication circuit 51 that communicates with the indoor communication circuit 46 of the indoor unit control board 27 of the indoor unit 2.
- the control board 38 for the outdoor unit receives the signal received by the outdoor communication circuit 51 from the outdoor communication circuit 51, and based on the received signal, the compressor 33, the outdoor fan motor 35, the four-way valve 36, and the linear electric motor.
- An outdoor microcomputer 52 that controls the valve 37 is further included.
- the outdoor unit control board 38 further includes an outdoor memory 53 for storing data for controlling the outdoor unit 3.
- the data for controlling the outdoor unit 3 is data specific to the model of the indoor unit 2 and the air conditioner 1 having the outdoor unit 3, and is a control constant for controlling each of the compressor 33 and the outdoor fan motor 35.
- An example of the outdoor memory 53 is an EEPROM.
- the outdoor microcomputer 52 also controls the compressor 33, the outdoor fan motor 35, the four-way valve 36, and the linear electric valve 37 using data stored in the outdoor memory 53.
- the indoor unit 2 has the control board 27 for the indoor unit, and the control board 27 for the indoor unit has the indoor communication circuit 46.
- the outdoor unit 3 has an outdoor unit control board 38, and the outdoor unit control board 38 has an outdoor communication circuit 51.
- the control board 27 for indoor units and the control board 38 for outdoor units communicate via the indoor communication circuit 46 and the outdoor communication circuit 51, and implement
- the indoor microcomputer 42 receives infrared control signals included in the infrared rays received by the infrared light receiving circuit 41. Receive from circuit 41.
- the indoor microcomputer 42 turns on the display device 44 to notify that the indoor unit 2 is in operation.
- the indoor microcomputer 42 causes the sounding device 45 to output sound in order to notify that the indoor microcomputer 42 has received the control signal from the infrared light receiving circuit 41. That is, the indoor microcomputer 42 causes the sound device 45 to output a sound in order to notify that the infrared rays from the remote operation device 60 have reached the indoor unit 2.
- the indoor microcomputer 42 uses the control signal included in the infrared light received by the infrared light receiving circuit 41, the information obtained by the indoor sensor 22, and the data stored in the indoor memory 43 to use the stepping motor 24. And the indoor fan motor 26 is controlled. Specifically, the indoor microcomputer 42 drives the stepping motor 24 to move the flap 23, and outputs a signal for opening the air blowing port to the stepping motor 24. The indoor microcomputer 42 drives the indoor fan motor 26 to rotate the indoor fan 25, thereby causing the indoor unit 2 to blow air. The indoor microcomputer 42 transmits a signal including information on the operation of the air conditioner 1 to the outdoor microcomputer 52 of the control board 38 for the outdoor unit included in the outdoor unit 3 via the indoor communication circuit 46 and the outdoor communication circuit 51. .
- the outdoor microcomputer 52 uses the compressor 33, the outdoor, based on the signal from the indoor microcomputer 42 of the control board 27 for the indoor unit, the information obtained by the outdoor sensor 32, and the data stored in the outdoor memory 53.
- the fan motor 35 and the linear electric valve 37 are activated, and the switching of the four-way valve 36 is controlled.
- the air conditioner maintenance system 10 is a system related to a technique for exchanging control boards included in each of the indoor unit 2 and the outdoor unit 3 included in the air conditioner 1 illustrated in FIG. 1. .
- the maintenance system 10 for an air conditioner is a system related to a technique for replacing each of the indoor unit control board 27 and the outdoor unit control board 38 of FIG.
- FIG. 2 is a diagram illustrating a configuration of the maintenance system 10 for the air conditioner according to the embodiment.
- the “air conditioner maintenance system 10” may be simply referred to as the “maintenance system 10”.
- the maintenance system 10 includes an indoor unit 2A and an outdoor unit 3A.
- the indoor unit 2A is obtained by removing the indoor unit control board 27 from a plurality of components included in the indoor unit 2 of FIG. 1, and includes an indoor sensor 22, a flap 23, a stepping motor 24, an indoor fan 25, and an indoor unit.
- a fan motor 26 is included.
- the indoor unit 2A is provided with an indoor barcode 21a, which is a barcode that identifies the model of the air conditioner having the indoor unit 2A.
- the indoor barcode 21a is a barcode that identifies the indoor unit 2A.
- a label 21 including an indoor barcode 21a is affixed to the indoor unit 2A.
- the indoor barcode 21a may be printed on the indoor unit 2A.
- the indoor barcode 21a may be attached to a nameplate attached to the indoor unit 2A.
- the indoor unit 2A is provided with an indoor barcode 21a that identifies the model of the air conditioner having the indoor unit 2A.
- the indoor barcode 21a also includes information indicating that the indoor barcode 21a is attached to the
- the outdoor unit 3A is obtained by removing the control board 38 for the outdoor unit from a plurality of components included in the outdoor unit 3 of FIG. 1, and includes an outdoor sensor 32, a compressor 33, an outdoor fan 34, an outdoor fan motor 35, It has a four-way valve 36 and a linear motorized valve 37.
- the outdoor unit 3A is provided with an outdoor barcode 31a that is a barcode that identifies the model of the air conditioner having the outdoor unit 3A.
- the outdoor barcode 31a is a barcode that specifies the outdoor unit 3A.
- a label 31 including an outdoor barcode 31a is attached to the outdoor unit 3A.
- the outdoor bar code 31a may be printed on the outdoor unit 3A.
- the outdoor barcode 31a may be attached to a nameplate attached to the outdoor unit 3A.
- the outdoor unit 3A is provided with an outdoor barcode 31a that identifies the model of the air conditioner having the outdoor unit 3A.
- the outdoor barcode 31a also includes information indicating that the outdoor barcode 31a is attached to the outdoor unit 3A.
- the maintenance system 10 is mounted on the mobile phone 6 capable of reading a barcode, the air conditioner substrate 7 for indoor units for maintenance mounted on the indoor unit 2A, and the outdoor unit 3A. And an air conditioner substrate 8 for an outdoor unit for maintenance.
- the air conditioner substrate 7 for the indoor unit for maintenance is shown mounted on the indoor unit 2A
- the air conditioner substrate 8 for the outdoor unit for maintenance is mounted on the outdoor unit 3A. Shown as installed.
- the control board is illustrated as being exchanged both indoors and outdoors, but either one of the control boards may be exchanged.
- FIG. 2 also shows a remote control device 60.
- the mobile phone 6 has a camera and reads a barcode using the camera. In FIG. 2, the camera included in the mobile phone 6 is not shown.
- the cellular phone 6 reads the indoor barcode 21a attached to the indoor unit 2A and transmits infrared rays including information indicating the model specified by the indoor barcode 21a to the indoor unit 2A by the operation of the service person.
- the model specified by the indoor barcode 21a is a model of an air conditioner having the indoor unit 2A.
- the cellular phone 6 reads the outdoor barcode 31a attached to the outdoor unit 3A and transmits infrared rays including information indicating the model specified by the outdoor barcode 31a to the indoor unit 2A by the operation of the service person.
- the model specified by the outdoor barcode 31a is a model of an air conditioner having the outdoor unit 3A.
- the air conditioner board 7 for indoor unit for maintenance is a board that is mounted on the indoor unit 2A instead of the control board 27 for indoor unit when the control board 27 for indoor unit breaks down,
- the control board 27 for indoor units has an infrared light receiving circuit 41, a display device 44, and a ringing device 45.
- the infrared light receiving circuit 41 receives infrared light from the remote operation device 60.
- the air conditioner substrate 7 for indoor unit for maintenance receives a control signal included in the infrared light received by the infrared light receiving circuit 41 from the infrared light receiving circuit 41, and the control signal and information obtained by the indoor sensor 22 are received.
- an indoor microcomputer 72 for controlling the stepping motor 24 and the indoor fan motor 26.
- the indoor microcomputer 72 has a function that the indoor microcomputer 42 in the control board 27 for indoor units has, and a function that the indoor microcomputer 42 does not have. Details of the indoor microcomputer 72 will be described later.
- the infrared light receiving circuit 41 also receives infrared light transmitted from the mobile phone 6.
- the maintenance-use indoor unit air conditioner board 7 further includes an indoor memory 73 that stores data for controlling each of a plurality of types of air conditioners.
- the indoor memory 73 stores data for controlling the indoor units included in each of a plurality of types of air conditioners. More specifically, the indoor memory 73 stores data for controlling the indoor unit 2A on which the air conditioner substrate 7 for indoor units for maintenance is mounted, and the air conditioner having the indoor unit 2A. Stores data for controlling indoor units of air conditioners of other models.
- the indoor memory 43 of the control board 27 for the indoor unit stores data specific to the model of the air conditioner 1 in FIG. 1, while the indoor memory 73 is a model of the air conditioner having the indoor unit 2A. And data unique to a model other than the model of the air conditioner having the indoor unit 2A.
- the indoor memory 73 is a large-capacity version of the same type of memory as the indoor memory 43.
- FIG. 3 is a diagram showing a concept of the air conditioner substrate 7 for indoor units for maintenance according to the embodiment.
- the number “90” is assigned to the model of the air conditioner having the indoor unit 2A, and “91” and “92” are assigned to each of the nine types of air conditioners other than the model of the air conditioner having the indoor unit 2A.
- “93”, “94”, “95”, “96”, “97”, “98”, and “99” are assumed to be assigned without duplication.
- the air conditioner substrate 7 for indoor units for maintenance has an indoor memory 73 for storing data for controlling each of a plurality of types of air conditioners.
- the indoor memory 73 stores data stored in the indoor memory 43 of each of the control boards for the ten types of indoor units. Therefore, the air conditioner board 7 for indoor unit for maintenance of the embodiment is integrated with the control board for the above 10 types of indoor units as shown on the tip side of the arrow in FIG. Has the function of a substrate.
- FIG. 4 is a diagram illustrating a concept of the indoor memory 73 included in the air conditioner substrate 7 for the indoor unit for maintenance according to the embodiment.
- the indoor memory 73 has a plurality of storage areas specified by the addresses A to K.
- the indoor memory 73 stores common data common to all of the ten types of air conditioners in the storage area of the address A.
- the common data is a control constant common to all of the above 10 types of air conditioners.
- the indoor memory 73 stores data unique to any of the above 10 types of air conditioners in the storage area of each address from address B to address K without duplication. For example, as shown in FIG. 4, the indoor memory 73 stores data specific to the air conditioner model whose model number is “90” in the storage area of the address B, and the model number in the storage area of the address C. The data unique to the model of the air conditioner with "91" is stored. Therefore, as described above, the air conditioner board 7 for indoor units for maintenance having the indoor memory 73 has a function of a board on which the control boards for the indoor units for the 10 models are integrated. The unique data is, for example, a unique control constant.
- the indoor microcomputer 72 stores the function of the receiving unit 76 that receives information indicating any one of a plurality of models and data for controlling any one of the air conditioners in the indoor memory. And the function of the acquisition unit 77 to acquire from 73.
- the indoor microcomputer 72 further has a function of a control unit 78 that controls the operation of the indoor unit 2A on which the air conditioner substrate 7 for indoor units for maintenance is mounted based on the data acquired by the acquisition unit 77.
- the functions of the control unit 78 include functions other than the function of controlling the operation of the indoor unit 2A. Functions other than the function of controlling the operation of the indoor unit 2A of the control unit 78 will be described later when a method for maintaining the air conditioner 1 is described.
- the cellular phone 6 reads the indoor barcode 21a attached to the indoor unit 2A with a camera by the operation of a service person, and transmits infrared rays including information indicating the model specified by the indoor barcode 21a to the indoor unit 2A. Is assumed.
- the model specified by the indoor barcode 21a is a model of an air conditioner having the indoor unit 2A.
- the infrared light receiving circuit 41 receives infrared light from the mobile phone 6.
- the accepting unit 76 accepts information contained in infrared rays from the mobile phone 6 from the infrared light receiving circuit 41.
- the model specified by the indoor barcode 21a is a model of an air conditioner having the indoor unit 2A. That is, the reception unit 76 receives information indicating the model of the air conditioner having the indoor unit 2A.
- the information received by the receiving unit 76 includes information indicating any one of a plurality of models.
- the information received by the receiving unit 76 includes information indicating that the indoor barcode 21a that is the basis of the information is attached to the indoor unit 2A.
- the acquisition unit 77 acquires, from the indoor memory 73, data for controlling the indoor unit included in the air conditioner of the air conditioner model having the indoor unit 2A according to the information received by the reception unit 76. That is, the acquisition unit 77 acquires data for controlling the indoor unit 2A from the indoor memory 73.
- the model of the air conditioner having the indoor unit 2A is any one of a plurality of models indicated by the information received by the receiving unit 76.
- the control unit 78 uses the data acquired by the acquisition unit 77 to perform maintenance on the air conditioner substrate for the indoor unit. 7 controls the operation of the indoor unit 2A. Specifically, the control unit 78 is obtained by the indoor sensor 22, the data acquired by the acquisition unit 77, the control signal included in the infrared light transmitted from the remote operation device 60 and received by the infrared light receiving circuit 41, and the indoor sensor 22. The stepping motor 24 and the indoor fan motor 26 are controlled based on the information.
- the air conditioner substrate 7 for indoor unit for maintenance further includes a storage unit 75 for storing a program in which the steps executed by the reception unit 76, the acquisition unit 77, and the control unit 78 are executed as a result.
- the program stored in the storage unit 75 causes the indoor microcomputer 72 to execute the procedure or method executed by the reception unit 76, the acquisition unit 77, and the control unit 78.
- the storage unit 75 is, for example, a nonvolatile or volatile semiconductor memory such as a RAM (Random Access Memory), a ROM (Read Only Memory), a flash memory, an EPROM (Erasable Programmable Read Only Memory), or an EEPROM.
- the storage unit 75 is described outside the indoor microcomputer 72, but the storage unit 75 is often provided in the microcomputer, and although not shown, the indoor microcomputer 42 of FIG. 1 is similar to the storage unit 75. It operates according to a program stored in the storage unit.
- the maintenance indoor unit air conditioner substrate 7 further includes an indoor communication circuit 79 that communicates with the maintenance outdoor unit air conditioner substrate 8 mounted on the outdoor unit 3A.
- the indoor communication circuit 79 has a function which the indoor communication circuit 46 in the control board 27 for indoor units of FIG. 1 has.
- the indoor communication circuit 79 has a function of transmitting information indicating the unique model received by the receiving unit 76 of the indoor microcomputer 72 to the air conditioner substrate 8 for maintenance outdoor unit.
- the indoor communication circuit 79 transmits information indicating the model specified by the outdoor barcode 31a received by the receiving unit 76 of the indoor microcomputer 72 to the air conditioner substrate 8 for the outdoor unit for maintenance.
- the maintenance-use outdoor unit air conditioner board 8 is a board that is mounted on the outdoor unit 3A instead of the outdoor unit control board 38 when the outdoor unit control board 38 breaks down.
- the outdoor communication circuit 81 communicates with the indoor communication circuit 79 included in the air conditioner substrate 7 for the indoor unit for maintenance.
- the outdoor communication circuit 81 has a function of the outdoor communication circuit 51 in the control board 38 for the outdoor unit.
- the outdoor communication circuit 81 receives, from the indoor communication circuit 79, information indicating the model specified by the outdoor barcode 31a received by the receiving unit 76 of the indoor microcomputer 72 in the air conditioner substrate 7 for indoor units for maintenance. To do.
- the maintenance-use outdoor unit air conditioner substrate 8 receives a signal received by the outdoor communication circuit 81 from the outdoor communication circuit 81, and based on the received signal, the compressor 33, the outdoor fan motor 35, An outdoor microcomputer 82 for controlling the four-way valve 36 and the linear motorized valve 37 is further provided.
- the outdoor microcomputer 82 has a function that the outdoor microcomputer 52 in the control board 38 for the outdoor unit has, and a function that the outdoor microcomputer 52 does not have. Details of the outdoor microcomputer 82 will be described later.
- the maintenance-use outdoor unit air conditioner substrate 8 further includes an outdoor memory 83 that stores data for controlling each of a plurality of types of air conditioners.
- the outdoor memory 83 stores data for controlling the outdoor unit included in each of a plurality of types of air conditioners. More specifically, the outdoor memory 83 stores data for controlling the outdoor unit 3A on which the maintenance-purpose outdoor unit air conditioner substrate 8 is mounted, and has an outdoor unit 3A. Stores data for controlling outdoor units of air conditioners of models other than the above models.
- the outdoor memory 53 of the control board 38 for the outdoor unit stores data specific to the model of the air conditioner 1 in FIG. 1, while the outdoor memory 83 is a model of the air conditioner having the outdoor unit 3A. And data unique to a model other than the model of the air conditioner having the outdoor unit 3A.
- the outdoor memory 83 is a large-capacity version of the same type of memory as the outdoor memory 53.
- the outdoor microcomputer 82 acquires from the outdoor memory 83 the function of the receiving unit 86 that receives information indicating any one of a plurality of models, and data for controlling any one type of air conditioner from the outdoor memory 83. 87 functions.
- the outdoor communication circuit 81 is information indicating any one of a plurality of models that are a part of information received by the receiving unit 76 of the air conditioner substrate 7 for maintenance indoor units.
- the accepting unit 86 accepts information indicating the model acquired by the outdoor communication circuit 81. Any one model is a model indicated by the information received by the receiving unit 86.
- the acquisition unit 87 acquires data for controlling the air conditioner of the model indicated by the information acquired by the outdoor communication circuit 81 from the outdoor memory 83.
- the outdoor microcomputer 82 further has a function of a control unit 88 that controls the operation of the outdoor unit 3A on which the air conditioner substrate 8 for maintenance outdoor unit is mounted based on the data acquired by the acquisition unit 87. .
- the control unit 88 uses the data acquired by the acquisition unit 87 to maintain the air conditioner substrate for the outdoor unit for maintenance. 8 controls the operation of the outdoor unit 3A.
- the control unit 88 is based on the data acquired by the acquisition unit 87 and a control signal included in infrared rays that the remote operation device 60 that is a signal received by the outdoor communication circuit 81 transmits to the indoor unit 2A.
- control unit 88 Based on the signal and the information obtained by the outdoor sensor 32, the compressor 33, the outdoor fan motor 35, the four-way valve 36, and the linear electric valve 37 are controlled.
- the functions of the control unit 88 include functions other than the function of controlling the operation of the outdoor unit 3A. Functions other than the function of controlling the operation of the outdoor unit 3A of the control unit 88 will be described later when a method of maintaining the air conditioner 1 is described.
- the maintenance-use outdoor unit air conditioner board 8 further includes a storage unit 85 that stores a program in which the steps executed by the reception unit 86, the acquisition unit 87, and the control unit 88 are executed as a result.
- the program stored in the storage unit 85 causes the outdoor microcomputer 82 to execute the procedure or method executed by the reception unit 86, the acquisition unit 87, and the control unit 88.
- the storage unit 85 is, for example, a nonvolatile or volatile semiconductor memory such as a RAM, a ROM, a flash memory, an EPROM, or an EEPROM.
- the storage unit 85 is described outside the outdoor microcomputer 82 in FIG. 2, the storage unit 85 is often provided in the microcomputer, and although not shown, the outdoor microcomputer 52 of FIG. 1 is similar to the storage unit 85. It operates according to a program stored in the storage unit.
- FIG. 1 is a diagram showing each procedure of a method of maintaining air conditioner 1 concerning an embodiment.
- a service person who maintains the air conditioner 1 of FIG. 1 turns off the power of the air conditioner 1 and removes the indoor unit control board 27 of the indoor unit 2 of the air conditioner 1 from the indoor unit 2.
- the control board 38 for the outdoor unit of the outdoor unit 3 included in the unit 1 is removed from the outdoor unit 3.
- the indoor unit control board 27 is removed from the indoor unit 2
- the indoor unit 2 becomes the indoor unit 2A shown in FIG.
- the control board 38 for the outdoor unit is removed from the outdoor unit 3
- the outdoor unit 3 becomes the outdoor unit 3A shown in FIG.
- the service person attaches the air conditioner substrate 7 for indoor unit for maintenance to the indoor unit 2A (S1).
- the serviceman replaces the indoor unit control board 27 with the maintenance indoor unit air conditioner board 7 (S1). That is, the service person replaces the substrate of the indoor unit (S1).
- the service person uses the camera of the mobile phone 6 to cause the mobile phone 6 to read the indoor barcode 21a attached to the indoor unit 2A (S2).
- the service person turns on the air conditioner having the indoor unit 2A and the outdoor unit 3A (S3).
- the air conditioner board 7 for indoor unit for maintenance is attached to the indoor unit 2A, it is used after maintenance of the data of the indoor memory 73 in the air conditioner board 7 for indoor unit for maintenance.
- the data to be obtained has not yet been identified. Therefore, the display device 44 of the indoor unit 2A displays information different from the information displayed during normal operation and when the device is abnormal, and the sounding device 45 of the indoor unit 2A is different from the sound output during normal operation and when the device is abnormal. Is output (S4). That is, the display device 44 and the ringing device 45 operate (S4).
- the display device 44 is different from the expression operation at the time of normal operation and at the time of abnormality of the device, such as lighting and extinguishing patterns, combinations of lighting of a plurality of light emitting diodes, or colors.
- Information that is different from the information displayed during normal operation or when a device malfunctions is displayed.
- the ringing device 45 is different in the expression operation such as the length of the ringing, the scale, or the on / off pattern of the ringing from the expression operation during the normal operation and when the device is abnormal, and during normal operation and when the device is abnormal.
- a sound different from the output sound is output.
- the display device 44 and the ringing device 45 prompt the serviceman to specify data by an expression operation different from the normal time and the abnormal time.
- An expression operation different from the expression operation during normal operation and when the device is abnormal may be performed by either the display device 44 or the ring device 45.
- the operation of the display device 44 and the ringing device 45 in step S4 is performed by using information indicating the model of the air conditioner having the indoor unit 2A specified by the indoor barcode 21a read by the mobile phone 6 in step S2.
- the service person operates the mobile phone 6 to cause the mobile phone 6 to transmit infrared rays including information indicating the model of the air conditioner having the indoor unit 2A specified by the indoor barcode 21a to the indoor unit 2A (S5). .
- the infrared light receiving circuit 41 of the air conditioner substrate 7 for indoor units for maintenance attached to the indoor unit 2A receives infrared rays from the mobile phone 6.
- the control unit 78 of the indoor microcomputer 72 instructs the acquisition unit 77 to acquire data for controlling the indoor unit 2A specified by the indoor barcode 21a from the indoor memory 73 (S6).
- step S6 the display device 44 of the indoor unit 2A displays information indicating that the instruction of the data to be acquired has been completed, and the ringing device 45 of the indoor unit 2A should be acquired.
- Information indicating that the data instruction has been completed is output by sound (S7). That is, the display device 44 and the ringing device 45 perform the operation at the end (S7).
- the service person turns off the air conditioner having the indoor unit 2A and the outdoor unit 3A (S8).
- the service person attaches the air conditioner substrate 8 for the outdoor unit for maintenance to the outdoor unit 3A (S9). Thereby, the service person replaces the control board 38 for the outdoor unit with the air conditioner board 8 for the outdoor unit for maintenance (S9). That is, the service person replaces the substrate of the outdoor unit (S9).
- the service person uses the camera of the mobile phone 6 to cause the mobile phone 6 to read the outdoor barcode 31a attached to the outdoor unit 3A (S10).
- the service person turns on the air conditioner having the indoor unit 2A and the outdoor unit 3A (S11).
- the maintenance-use outdoor unit air conditioner board 8 is attached to the outdoor unit 3A, and is used after maintenance of the data stored in the outdoor memory 83 in the maintenance-purpose outdoor unit air conditioner board 8.
- the data to be obtained has not yet been identified. Therefore, when the indoor unit 2A grasps that the data is not specified through communication between the indoor unit 2A and the outdoor unit 3A, the display device 44 of the indoor unit 2A displays information displayed during normal operation and when the device is abnormal. Different information is displayed, and the sounding device 45 of the indoor unit 2A outputs a sound different from the sound output during normal operation and when the device is abnormal (S12). That is, the display device 44 and the ringing device 45 operate (S12).
- the outdoor unit power supply control relay is mounted on the indoor unit 2A for low standby power, the operation of step S12 is performed after the relay is turned on and power is supplied to the outdoor unit 3A.
- step S12 information indicating the model of the air conditioner having the outdoor unit 3A specified by the outdoor barcode 31a read by the mobile phone 6 in step S10 is transmitted to the indoor unit 2A.
- the service person operates the mobile phone 6 to cause the mobile phone 6 to transmit infrared rays including information indicating the model of the air conditioner having the outdoor unit 3A specified by the outdoor bar code 31a to the indoor unit 2A (S13). .
- the infrared light receiving circuit 41 of the air conditioner substrate 7 for indoor units for maintenance attached to the indoor unit 2A receives infrared rays from the mobile phone 6.
- the indoor communication circuit 79 transmits information indicating the model of the air conditioner having the outdoor unit 3A to the air conditioner substrate 8 for the outdoor unit for maintenance (S14).
- step S14 After the operation of step S14 is performed, in the air conditioner substrate 8 for the outdoor unit for maintenance, the control unit 88 of the outdoor microcomputer 82 in step S14, the air conditioner substrate 7 for the indoor unit for maintenance in step S14. Is acquired from the outdoor memory 83 (S15). The acquisition unit 87 is instructed to acquire data for controlling the outdoor unit 3A specified by the outdoor barcode 31a from the outdoor memory 83 (S15).
- the infrared light receiving circuit 41 of the air conditioner substrate 7 for indoor units for maintenance reads the indoor barcode 21a and transmits infrared rays including information indicating any one model specified by the indoor barcode 21a. Receive light from.
- the indoor unit 2A after the data for controlling the air conditioner of the model indicated by the information included in the infrared light received by the infrared light receiving circuit 41 is specified, the mobile phone 6 reads the outdoor barcode 31a using the camera. Then, infrared light including information indicating any one model specified by the outdoor bar code 31a is transmitted to the infrared light receiving circuit 41.
- the indoor unit 2A transmits information indicating any one model specified by the outdoor barcode 31a to the air conditioner substrate 8 for the outdoor unit for maintenance.
- the outdoor communication circuit 81 acquires information indicating one of the models from the indoor unit 2A, and the control unit 88 of the outdoor microcomputer 82 transmits the information to the acquisition unit 87 based on the information received by the outdoor communication circuit 81. It is instructed to acquire data for controlling the outdoor unit 3A specified by the barcode 31a from the outdoor memory 83 (S15).
- step S15 the air conditioner board 8 for the outdoor unit for maintenance controls the outdoor unit 3A specified by the outdoor barcode 31a by the control unit 88 of the outdoor microcomputer 82 with respect to the acquisition unit 87.
- Information indicating that it has instructed to acquire the data to be acquired from the outdoor memory 83 is transmitted to the air conditioner substrate 7 for indoor units for maintenance (S16).
- the display device 44 of the indoor unit 2A displays information indicating that the instruction for the data to be acquired has been completed, and the ringing device 45 of the indoor unit 2A indicates that the instruction for the data to be acquired has been completed.
- the information shown is output by sound (S17). That is, the display device 44 and the ringing device 45 perform the operation at the end (S17).
- the service person turns off the air conditioner having the indoor unit 2A and the outdoor unit 3A (S18). Maintenance of the air conditioner 1 is performed by the above-described method.
- the indoor unit control board 27 of the indoor unit 2 of the air conditioner 1 shown in FIG. 1 is replaced with a maintenance indoor unit air conditioner board 7 and the air conditioner
- the control board 38 for the outdoor unit of the outdoor unit 3 of 1 is replaced with the air conditioner board 8 for the outdoor unit for maintenance.
- the control board 27 for the indoor unit and the control board 38 for the outdoor unit it is not necessary to replace the control board having no fault.
- the outdoor unit control board 38 is replaced with a maintenance outdoor unit air conditioner board 8.
- the indoor unit 2A is replaced with the indoor unit 2 in the above-described method.
- the indoor communication circuit 46 of the indoor unit control board 27 included in the indoor unit 2 provides information indicating the type of the air conditioner having the outdoor unit 3A to the air conditioner board 8 for maintenance outdoor unit. Send to.
- the outdoor unit 3A When a relay for outdoor power supply control is mounted on the indoor unit 2 or the indoor unit 2A for low standby power, the outdoor unit 3A is used until the signal from the remote control device 60 enters the indoor unit 2 or the indoor unit 2A. Power is not supplied to If power is not supplied to the outdoor unit 3A, the indoor unit 2 or the indoor unit 2A cannot grasp that the data of the air conditioner substrate 8 for the outdoor unit for maintenance is indeterminate. At the time of maintenance, when the infrared light receiving circuit 41 of the air conditioner substrate 7 for indoor unit for maintenance receives the information of the outdoor bar code 31a from the mobile phone 6, the relay is turned on to supply power to the outdoor unit 3A. Is done. After power is supplied to the outdoor unit 3A, the indoor unit 2 or the indoor unit 2A uses the display device 44 and the ringing device 45 to perform an operation for prompting data designation.
- the outdoor unit power supply control relay when the outdoor unit power supply control relay is mounted on the indoor unit 2 or the indoor unit 2A for low standby power, the data of the air conditioner substrate 8 for the outdoor unit for maintenance is uncertain.
- the relay for outdoor power supply control is turned on in response to the signal in the same manner as during normal operation.
- communication between the indoor unit 2 or the indoor unit 2A and the outdoor unit 3A is established, and information indicating that the data of the air conditioner substrate 8 for the outdoor unit for maintenance is unconfirmed is the indoor unit 2 or the indoor unit. It is transmitted to 2A.
- the indoor unit 2 or the indoor unit 2A uses the display device 44 and the ringing device 45 to perform an operation for prompting data specification.
- the air conditioner substrate 7 for indoor units for maintenance has an indoor memory 73 for storing data for controlling each of a plurality of types of air conditioners.
- the indoor memory 73 stores data for controlling the indoor units included in each of a plurality of types of air conditioners. Therefore, control for indoor units is possible regardless of the model of the plurality of predetermined models of the air conditioner 1 having the indoor unit 2 on which the control board 27 for indoor units is mounted.
- the control board 27 for the indoor unit can be replaced with the air conditioner board 7 for the indoor unit for maintenance. .
- the air conditioner board 7 for indoor units for maintenance is to exhibit the functions of the control board 27 for indoor units, no server is required. That is, the maintenance air conditioner board 7 for indoor units does not require a server, and a sufficient number of maintenance control boards are provided for each of the plurality of types of air conditioners. There is an effect that the control board can be quickly exchanged for any of the indoor units of a plurality of types of air conditioners determined in advance without the necessity.
- the maintenance-purpose outdoor unit air conditioner board 8 has an outdoor memory 83 for storing data for controlling each of a plurality of types of air conditioners.
- the outdoor memory 83 stores data for controlling the outdoor unit included in each of a plurality of types of air conditioners. Therefore, control for the outdoor unit is possible regardless of the model of the plurality of predetermined models of the air conditioner 1 having the outdoor unit 3 on which the control board 38 for the outdoor unit is mounted.
- the control board 38 for the outdoor unit can be replaced with the air conditioner board 8 for the outdoor unit for maintenance. .
- the air conditioner substrate 8 for maintenance outdoor unit has the functions of the outdoor unit control board 38, no server is required. That is, the maintenance air conditioner board 8 for the outdoor unit for maintenance does not require a server, and a sufficient number of maintenance control boards are provided for each of the plurality of types of air conditioners. There is an effect that the control board can be quickly replaced with respect to any of the outdoor units of a plurality of predetermined types of air conditioners without being required.
- the indoor bar code 21a is attached to the indoor unit 2 and the indoor unit 2A.
- the indoor bar code 21a may not be attached to the indoor unit 2 and the indoor unit 2A.
- a sheet on which the indoor barcode 21a of each of a plurality of models is printed is used. Since information specifying the models of the indoor unit 2 and the indoor unit 2A is attached to the casings of the indoor unit 2 and the indoor unit 2A, the service person can check the indoor unit 2 and the indoor unit from the information attached to the casing.
- the mobile phone 6 may be made to read the indoor barcode 21a corresponding to the specified model in the seat by specifying the model of 2A.
- the outdoor unit 3 and the outdoor unit 3A are attached with the outdoor barcode 31a, but the outdoor barcode 31a may not be attached to the outdoor unit 3 and the outdoor unit 3A.
- the outdoor bar code 31a is not attached to the outdoor unit 3 and the outdoor unit 3A, for example, a sheet on which the outdoor bar code 31a of each of a plurality of models is printed is used. Since information specifying the models of the outdoor unit 3 and the outdoor unit 3A is attached to the casings of the outdoor unit 3 and the outdoor unit 3A, the service person can check the outdoor unit 3 and the outdoor unit from the information attached to the casing.
- the 3A model may be specified, and the mobile phone 6 may read the outdoor barcode 31a corresponding to the specified model in the seat.
- the mobile phone 6 when the air conditioner 1 is maintained, the mobile phone 6 is used.
- the mobile phone 6 may be replaced with a barcode reading device having a function of reading a barcode.
- the barcode reading device has a camera, reads a barcode using the camera, and transmits infrared rays including information indicating a model specified by the read barcode.
- the air conditioner substrate 7 for indoor unit for maintenance has the infrared light receiving circuit 41, but the air conditioner substrate 7 for indoor unit for maintenance has the infrared light receiving circuit 41. It does not have to be. In that case, the infrared light receiving circuit 41 is provided in the indoor unit 2A. Moreover, a part or all of the display device 44, the ringing device 45, and the indoor communication circuit 79 may be provided on a separate substrate from the air conditioner substrate 7 for indoor units for maintenance. The outdoor communication circuit 81 may be provided on a separate substrate from the air conditioner substrate 8 for the outdoor unit for maintenance.
- the control board 27 for indoor units is replaced with the air conditioner board 7 for indoor units for maintenance.
- the air conditioner board 7 for maintenance indoor unit is mounted on the indoor unit 2A, a problem occurs in the air conditioner board 7 for indoor unit for maintenance, and the maintenance indoor unit
- the air conditioner substrate 7 may be replaced with a new maintenance indoor unit air conditioner substrate 7.
- the air conditioner substrate 8 for maintenance outdoor unit is mounted on the outdoor unit 3A, a problem occurs in the air conditioner substrate 8 for maintenance outdoor unit, and the maintenance outdoor unit
- the air conditioner substrate 8 for a machine may be replaced with a new air conditioner substrate 8 for an outdoor unit for maintenance.
- FIG. 6 is a diagram showing a control board for a plurality of types of indoor units in a mass production model. As shown in FIG. 6, corresponding to the four series, the control board 27 ⁇ for the first indoor unit, the control board 27 ⁇ for the second indoor unit, the control board 27 ⁇ for the third indoor unit, and the fourth The control board 27 ⁇ for the indoor unit is used as a mass production board. The differences between the four substrates are as follows.
- the control board 27 ⁇ for the first indoor unit has an A circuit, a B circuit, and a C circuit
- the control board 27 ⁇ for the second indoor unit has an A circuit, a B circuit, and a C circuit. And a D circuit
- the control board 27 ⁇ for the third indoor unit has an A circuit, a B circuit, a C circuit, and an E circuit
- the control board 27 ⁇ for the fourth indoor unit has an A circuit, a B circuit, a C circuit, and a D circuit. And an E circuit.
- the A circuit, the B circuit, and the C circuit are basic circuits that are common to each series.
- Each of the A circuit, the B circuit, and the C circuit is, for example, a communication circuit, an infrared receiving circuit, or a fan motor drive Circuit.
- the D circuit and the E circuit are circuits for improving the merit of the middle-upper model, and each of the D circuit and the E circuit is, for example, a human sensor circuit or a filter cleaning motor drive circuit. Therefore, the control board 27 ⁇ for the first indoor unit is for the lower model, the control board 27 ⁇ for the second indoor unit and the control board 27 ⁇ for the third indoor unit are for the middle model, and the fourth The control board 27 ⁇ for the indoor unit is for the upper model.
- the air conditioner board 7 for maintenance indoor units having the same circuit as the mass production board for each series (the first maintenance board) Air conditioner substrate for indoor unit, air conditioner substrate for second indoor unit for maintenance, air conditioner substrate for third indoor unit for maintenance, and fourth indoor unit for maintenance
- the air conditioner board for the fourth indoor unit for maintenance is fully mounted as a circuit
- the first indoor unit, the second indoor unit, the third indoor unit and the fourth indoor unit can be obtained by adapting the data. It can be used for any model in the indoor unit series.
- the cellular phone 6 When collecting a plurality of series as described above, the cellular phone 6 outputs infrared rays including information indicating the series specified by the indoor barcode 21a to the indoor unit 2A.
- the acquisition unit 77 also acquires data according to the series indicated by the information included in the infrared rays output from the mobile phone 6.
- the air conditioner board for the third indoor unit for maintenance can be compatible with both models of the first indoor unit and the third indoor unit series.
- the applicable series and the number of models can be determined according to the capacity of the installed memory.
- the number of compatible models is limited by the number of signal patterns from the remote operation device 60 or the number of patterns of internal / external communication, it is necessary to determine the specifications of a minimal cost maintenance board accordingly.
- the number of series or models that can be applied with more multifunctional boards is increased. Also good.
- the indoor barcode 21a and the outdoor barcode 31a are used, and the mobile phone 6 reads the indoor barcode 21a and the outdoor barcode 31a, and each of the indoor barcode 21a and the outdoor barcode 31a.
- An infrared ray including information indicating the model specified by is transmitted to the indoor unit 2A.
- the indoor barcode 21a and the outdoor barcode 31a need not be used.
- the remote operation device 60 is provided with a function of displaying a screen for selecting any one of a plurality of models.
- the service person refers to the nameplate on which the information for identifying the model is described, selects one of a plurality of models displayed on the screen, and selects one of the selected models for the remote operation device 60. Is transmitted to the indoor unit 2A.
- the air conditioner substrate for the first indoor unit for maintenance the air conditioner substrate for the second indoor unit for maintenance, the third for maintenance
- four air conditioner boards for indoor units for maintenance are prepared: an air conditioner board for indoor units and an air conditioner board for fourth indoor unit for maintenance
- four series Corresponding to the four remote control devices 60 may be prepared.
- the corresponding remote control device 60 transmits information on one of the models to the indoor unit 2A
- the corresponding remote control device 60 also transmits information on the corresponding series to the indoor unit 2A.
- each of the air conditioner substrate 7 for the indoor unit for maintenance and the air conditioner substrate 8 for the outdoor unit for maintenance is a single substrate.
- each of the air conditioner substrate for the indoor unit for maintenance and the air conditioner substrate for the outdoor unit for maintenance may be composed of a plurality of substrates.
- the functions of the reception unit 76, the acquisition unit 77, and the control unit 78 included in the air conditioner substrate 7 for indoor units for maintenance are realized by the indoor microcomputer 72.
- the processing circuit 65 may be realized by the processing circuit 65.
- FIG. 7 shows a case where at least some of the functions of the reception unit 76, the acquisition unit 77, and the control unit 78 included in the air conditioner substrate 7 for indoor units for maintenance according to the embodiment are realized by the processing circuit 65. It is a figure which shows the processing circuit 65 of.
- at least some of the functions of the reception unit 86, the acquisition unit 87, and the control unit 88 of the maintenance-purpose outdoor unit air conditioner substrate 8 may be realized by a processing circuit equivalent to the processing circuit 65. Good.
- the processing circuit 65 is dedicated hardware.
- the processing circuit 65 is, for example, a single circuit, a composite circuit, a programmed processor, a parallel programmed processor, an ASIC (Application Specific Integrated Circuit), an FPGA (Field-Programmable Gate Array), or a combination of these. It is.
- a part of the reception unit 76, the acquisition unit 77, and the control unit 78 may be dedicated hardware separate from the remaining unit.
- the reception unit 86, the acquisition unit 87, and a part of the control unit 88 may also be dedicated hardware separate from the remaining unit.
- reception unit 76 may be realized by the indoor microcomputer 72, and the rest may be realized by the processing circuit 65.
- some of the functions of the reception unit 86, the acquisition unit 87, and the control unit 88 may be realized by the outdoor microcomputer 82, and the rest may be realized by a processing circuit.
- the configuration described in the above embodiment shows an example of the contents of the present invention, and can be combined with another known technique, and can be combined with other configurations without departing from the gist of the present invention. It is also possible to omit or change the part.
- Air conditioner maintenance system 21 label, 21a indoor bar code, 22 indoor sensor, 23 flap, 24 stepping motor, 25 indoor fan, 26 indoor fan motor, 27 indoor unit control board, 27 ⁇ for first indoor unit Control board, 27 ⁇ second indoor unit control board, 27 ⁇ third indoor unit control board, 27 ⁇ fourth indoor unit control board, 31 label, 31a outdoor barcode, 32 outdoor sensor, 33 Compressor, 34 outdoor fan, 35 outdoor fan motor, 36 four-way valve, 37 linear motor operated valve, 38 rooms Control board for machine, 41 infrared receiving circuit, 42, 72 indoor microcomputer, 43, 73 indoor memory, 44 display device, 45 ringing device, 46, 79 indoor communication circuit, 51, 81 outdoor communication circuit, 52, 82 outdoor microcomputer 53, 83 Outdoor memory, 60 remote control devices, 65 processing circuit, 75, 85 storage unit, 76, 86 reception unit
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Abstract
This indoor unit air-conditioner circuit board (7) for maintenance has: an indoor memory (73) that stores data for independently controlling a plurality of models of air-conditioners; an acquisition unit (77) that acquires data for controlling one of the models of the air-conditioners from the indoor memory (73); and a control unit (78) that controls, on the basis of the data acquired by the acquisition unit (77), operation of an indoor unit (2A) on which the indoor unit air-conditioner circuit board (7) for maintenance is mounted.
Description
本発明は、空気調和機を制御するために空気調和機に搭載されるメンテナンス用の空気調和機用基板と空気調和機のメンテナンスシステムとに関する。
The present invention relates to an air conditioner substrate for maintenance and an air conditioner maintenance system mounted on the air conditioner in order to control the air conditioner.
一般に、異なる空調負荷(部屋の広さなど)に対応するために冷暖房の能力の異なる複数の空気調和機が販売される。その内、同一の機能を持ちかつ能力が異なる複数の機種はシリーズとしてラインナップされる。ラインナップされた複数の機種の各々では、冷暖房の能力の違いに対応して、熱交換器と、コンプレッサと、ファンのモータとの全部又は一部の仕様又は制御定数などが異なっている。一般に、シリーズにおける複数の機種の空気調和機の各々には、複数の種類のコンプレッサのいずれについても制御することができると共に、複数の種類のファンのモータのいずれについても制御することができる共通のハードウェアを有する制御基板が搭載される。
Generally, a plurality of air conditioners with different air conditioning capabilities are sold to cope with different air conditioning loads (room size, etc.). Among them, multiple models with the same functions and different abilities are lined up as a series. In each of a plurality of models in the lineup, the specifications or control constants or the like of all or part of the heat exchanger, the compressor, and the fan motor are different in accordance with the difference in the cooling / heating capability. In general, each of a plurality of types of air conditioners in the series can control any of a plurality of types of compressors and can control any of a plurality of types of fan motors. A control board having hardware is mounted.
制御基板は、制御基板が搭載される空気調和機の機種に固有の冷暖房の能力を実現するための固有の制御定数を記憶するメモリを更に有する。制御定数の一例は、コンプレッサの動作を制御するためのものである。制御定数の一例は、ファンのモータの回転数を制御するためのものである。
The control board further has a memory for storing a specific control constant for realizing the air conditioning capability specific to the model of the air conditioner on which the control board is mounted. An example of the control constant is for controlling the operation of the compressor. An example of the control constant is for controlling the rotational speed of the fan motor.
空気調和機に搭載される制御基板に不具合が生じると、制御基板を交換しなければならない。上述の通り制御基板は共通のハードウェアを有しているが、メモリが記憶する制御定数は制御基板が搭載される空気調和機の機種(能力)に応じて異なる。つまり、複数の機種の空気調和機の各々の制御基板は、他の機種の空気調和機の制御基板と異なる。そのため、空気調和機のメーカは、複数の機種の空気調和機のすべてに対して制御基板をいつでも交換することができる状態にするために、複数の機種の各々に対してメンテナンス用の制御基板を常に用意しておく必要がある。
If the control board mounted on the air conditioner malfunctions, the control board must be replaced. As described above, the control board has common hardware, but the control constant stored in the memory differs depending on the model (capability) of the air conditioner on which the control board is mounted. That is, each control board of a plurality of types of air conditioners is different from the control board of other types of air conditioners. Therefore, manufacturers of air conditioners have maintenance control boards for each of the multiple models so that the control boards can be replaced at any time for all of the multiple models of air conditioners. It is always necessary to prepare.
更に言うと、販売を海外で行っている場合、それぞれの国において不具合が発生した場合に制御基板を迅速に交換することを可能とするために、メーカは、それぞれの国に対して倉庫を持つ必要がある。さらに、メーカは、ひとつの国に対して複数の倉庫を設け、各倉庫において、複数の機種の各々に対して十分な数のメンテナンス用の制御基板を準備する必要がある。そのため、メンテナンス用の制御基板の総数は膨大な数になってしまう。
Furthermore, if the sales are done overseas, the manufacturer has a warehouse for each country in order to be able to quickly replace the control board if a failure occurs in each country. There is a need. Furthermore, the manufacturer needs to provide a plurality of warehouses for one country, and prepare a sufficient number of maintenance control boards for each of a plurality of models in each warehouse. Therefore, the total number of maintenance control boards becomes enormous.
メーカが複数の機種の空気調和機の各々に対して十分な数のメンテナンス用の制御基板を常に準備する必要があるという問題を解決するために、以下の技術が提案されている。すなわち、制御定数を含む情報をサーバから携帯情報端末にダウンロードし、ダウンロードされた情報を携帯情報端末から空気調和機に含まれる室内機に送信し、室内機に搭載されている制御基板に含まれるメモリが記憶する情報をダウンロードされた情報に書き換えるという技術が提案されている(例えば、特許文献1参照)。
In order to solve the problem that a manufacturer always has to prepare a sufficient number of maintenance control boards for each of a plurality of types of air conditioners, the following techniques have been proposed. That is, information including a control constant is downloaded from the server to the portable information terminal, the downloaded information is transmitted from the portable information terminal to the indoor unit included in the air conditioner, and is included in the control board mounted on the indoor unit. There has been proposed a technique of rewriting information stored in a memory with downloaded information (see, for example, Patent Document 1).
しかしながら、上記の従来の技術では、サーバを管理する必要があり、サーバを管理するために多大な費用が必要となるという問題がある。
However, the above-described conventional technology has a problem that it is necessary to manage the server, and a large amount of money is required to manage the server.
本発明は、上記に鑑みてなされたものであって、サーバを必要とすることなく、かつ複数の機種の空気調和機の各々に対して膨大な数のメンテナンス用の制御基板を必要とすることなく、あらかじめ決められた複数の機種の空気調和機のいずれについても制御基板を迅速に交換することを可能とするメンテナンス用の空気調和機用基板を得ることを目的とする。
The present invention has been made in view of the above, and does not require a server and requires a huge number of maintenance control boards for each of a plurality of types of air conditioners. It is another object of the present invention to provide a maintenance air conditioner board that allows a control board to be quickly replaced for any of a plurality of predetermined air conditioners.
上述した課題を解決し、目的を達成するために、本発明に係るメンテナンス用の空気調和機用基板は、空気調和機に含まれる室内機又は室外機に搭載されるメンテナンス用の空気調和機用基板であって、複数の機種の空気調和機の各々を制御するためのデータを記憶するメモリと、前記複数の機種のうちのいずれか1機種の空気調和機を制御するためのデータを前記メモリから取得する取得部と、前記取得部によって取得されたデータをもとに前記メンテナンス用の空気調和機用基板が搭載される前記室内機又は前記室外機の運転を制御する制御部とを有する。
In order to solve the above-described problems and achieve the object, a maintenance air conditioner substrate according to the present invention is for an indoor unit included in an air conditioner or an air conditioner for maintenance mounted on an outdoor unit. A memory for storing data for controlling each of a plurality of types of air conditioners, and data for controlling any one of the plurality of types of air conditioners And a control unit for controlling the operation of the indoor unit or the outdoor unit on which the maintenance air conditioner substrate is mounted based on the data acquired by the acquisition unit.
本発明に係るメンテナンス用の空気調和機用基板と空気調和機のメンテナンスシステムにより、サーバを必要とすることなく、かつ複数の機種の空気調和機の各々に対して十分な数のメンテナンス用の制御基板を必要とすることなく、あらかじめ決められた複数の機種の空気調和機のいずれに対しても制御基板を迅速に交換し、空気調和機を該当機種として動作させることができるという効果が得られる。
The maintenance air conditioner substrate and the air conditioner maintenance system according to the present invention do not require a server and a sufficient number of maintenance controls for each of a plurality of types of air conditioners. Without the need for a board, it is possible to quickly replace the control board for any of a plurality of air conditioners determined in advance and to operate the air conditioner as a corresponding model. .
以下に、本発明の実施の形態に係るメンテナンス用の空気調和機用基板と本発明の実施の形態に係る空気調和機のメンテナンスシステムとを図面に基づいて詳細に説明する。なお、この実施の形態によりこの発明が限定されるものではない。
Hereinafter, a substrate for an air conditioner for maintenance according to an embodiment of the present invention and a maintenance system for the air conditioner according to an embodiment of the present invention will be described in detail based on the drawings. Note that the present invention is not limited to the embodiments.
実施の形態.
実施の形態に係る空気調和機のメンテナンスシステムは、空気調和機が有する室内機及び室外機の各々に含まれる制御基板を交換する際の技術に関連するシステムである。そのため、実施の形態に係る空気調和機のメンテナンスシステムを説明する前に、二つの制御基板が交換される前の量産仕様の空気調和機を説明する。図1は、実施の形態に係る二つの制御基板が交換される前の(量産仕様の)空気調和機1の構成を示す図である。図1に示す通り、空気調和機1は室内機2と室外機3とを有する。図1には、ユーザが空気調和機1を制御するためにユーザによって操作される遠隔操作機器60も示されている。遠隔操作機器60は、空気調和機1を制御するための制御信号を含む赤外線を室内機2に送信する。制御信号は、ユーザの操作に基づく信号である。 Embodiment.
The maintenance system for an air conditioner according to an embodiment is a system related to a technique for replacing a control board included in each of an indoor unit and an outdoor unit included in the air conditioner. Therefore, before describing the air conditioner maintenance system according to the embodiment, a mass production air conditioner before the two control boards are replaced will be described. FIG. 1 is a diagram illustrating a configuration of an air conditioner 1 (for mass production specifications) before two control boards according to the embodiment are replaced. As shown in FIG. 1, the air conditioner 1 includes an indoor unit 2 and an outdoor unit 3. FIG. 1 also shows a remote control device 60 that is operated by the user to control the air conditioner 1. The remote operation device 60 transmits infrared rays including a control signal for controlling the air conditioner 1 to the indoor unit 2. The control signal is a signal based on a user operation.
実施の形態に係る空気調和機のメンテナンスシステムは、空気調和機が有する室内機及び室外機の各々に含まれる制御基板を交換する際の技術に関連するシステムである。そのため、実施の形態に係る空気調和機のメンテナンスシステムを説明する前に、二つの制御基板が交換される前の量産仕様の空気調和機を説明する。図1は、実施の形態に係る二つの制御基板が交換される前の(量産仕様の)空気調和機1の構成を示す図である。図1に示す通り、空気調和機1は室内機2と室外機3とを有する。図1には、ユーザが空気調和機1を制御するためにユーザによって操作される遠隔操作機器60も示されている。遠隔操作機器60は、空気調和機1を制御するための制御信号を含む赤外線を室内機2に送信する。制御信号は、ユーザの操作に基づく信号である。 Embodiment.
The maintenance system for an air conditioner according to an embodiment is a system related to a technique for replacing a control board included in each of an indoor unit and an outdoor unit included in the air conditioner. Therefore, before describing the air conditioner maintenance system according to the embodiment, a mass production air conditioner before the two control boards are replaced will be described. FIG. 1 is a diagram illustrating a configuration of an air conditioner 1 (for mass production specifications) before two control boards according to the embodiment are replaced. As shown in FIG. 1, the air conditioner 1 includes an indoor unit 2 and an outdoor unit 3. FIG. 1 also shows a remote control device 60 that is operated by the user to control the air conditioner 1. The remote operation device 60 transmits infrared rays including a control signal for controlling the air conditioner 1 to the indoor unit 2. The control signal is a signal based on a user operation.
室内機2には、空気調和機1の機種を特定するバーコードである室内バーコード21aが付けられている。具体的には、室内機2には、室内バーコード21aを含むラベル21が貼り付けられている。ラベル21は、空気調和機1がメーカから出荷される時までに、室内機2に貼り付けられている。室内バーコード21aは、室内機2に印字されていてもよい。室内バーコード21aは、室内機2に取り付けられる銘板に付けられていてもよい。いずれにしても、室内機2には、空気調和機1の機種を特定するバーコードである室内バーコード21aが付けられている。室内バーコード21aは、室内バーコード21aが室内機2に付けられていることを示す情報も含む。
The indoor unit 2 is provided with an indoor barcode 21a, which is a barcode that identifies the model of the air conditioner 1. Specifically, a label 21 including an indoor barcode 21a is attached to the indoor unit 2. The label 21 is affixed to the indoor unit 2 before the air conditioner 1 is shipped from the manufacturer. The indoor barcode 21a may be printed on the indoor unit 2. The indoor bar code 21 a may be attached to a nameplate attached to the indoor unit 2. In any case, the indoor unit 2 is provided with an indoor barcode 21a, which is a barcode that identifies the model of the air conditioner 1. The indoor barcode 21a also includes information indicating that the indoor barcode 21a is attached to the indoor unit 2.
室内機2は、室内センサ22と、フラップ23と、フラップ23を駆動するモータであるステッピングモータ24と、室内ファン25と、室内ファン25を駆動するモータである室内ファンモータ26と、ステッピングモータ24及び室内ファンモータ26を制御する室内機用の制御基板27とを有する。室内センサ22の一例は、温度を検出するセンサである。
The indoor unit 2 includes an indoor sensor 22, a flap 23, a stepping motor 24 that is a motor that drives the flap 23, an indoor fan 25, an indoor fan motor 26 that is a motor that drives the indoor fan 25, and a stepping motor 24. And an indoor unit control board 27 for controlling the indoor fan motor 26. An example of the indoor sensor 22 is a sensor that detects temperature.
室内機用の制御基板27は、遠隔操作機器60からの赤外線を受光する赤外線受光回路41を有する。室内機用の制御基板27は、赤外線受光回路41によって受光された赤外線に含まれる制御信号を赤外線受光回路41から受信し、制御信号と、室内センサ22によって得られた情報とをもとに、ステッピングモータ24及び室内ファンモータ26の制御などを行う室内マイコン42を更に有する。赤外線受光回路41は、室内機用の制御基板27とは別基板で構成されてワイヤーハーネスにて室内機用の制御基板27と接続される場合もある。
The control board 27 for indoor units has an infrared light receiving circuit 41 that receives infrared light from the remote operation device 60. The control board 27 for the indoor unit receives a control signal included in the infrared light received by the infrared light receiving circuit 41 from the infrared light receiving circuit 41, and based on the control signal and the information obtained by the indoor sensor 22, It further has an indoor microcomputer 42 for controlling the stepping motor 24 and the indoor fan motor 26. The infrared light receiving circuit 41 may be configured as a separate substrate from the indoor unit control board 27 and may be connected to the indoor unit control board 27 by a wire harness.
室内機用の制御基板27は、室内機2を制御するためのデータを記憶する室内メモリ43を更に有する。室内機2を制御するためのデータは、室内機2及び室外機3を有する空気調和機1の機種に固有のデータであって、ステッピングモータ24及び室内ファンモータ26の各々を制御するための制御定数を含む。室内メモリ43の一例は、EEPROM(Electrically Erasable Programmable Read-Only Memory)である。室内マイコン42は、室内メモリ43に記憶されているデータをも利用してステッピングモータ24及び室内ファンモータ26を制御する。
The indoor unit control board 27 further includes an indoor memory 43 for storing data for controlling the indoor unit 2. The data for controlling the indoor unit 2 is data specific to the model of the air conditioner 1 having the indoor unit 2 and the outdoor unit 3, and is a control for controlling each of the stepping motor 24 and the indoor fan motor 26. Contains constants. An example of the indoor memory 43 is an EEPROM (Electrically Erasable Programmable Read-Only Memory). The indoor microcomputer 42 also controls the stepping motor 24 and the indoor fan motor 26 using data stored in the indoor memory 43.
室内機用の制御基板27は、室内機2が運転中である場合に点灯する表示装置44を更に有する。表示装置44が点灯することにより、ユーザは室内機2が運転中であることを認識することができる。室内機用の制御基板27は、室内マイコン42が赤外線受光回路41から制御信号を受信した場合に音を出力する鳴動装置45を更に有する。制御信号は、ユーザによって操作される遠隔操作機器60が室内機2に送信する赤外線に含まれる信号である。鳴動装置45が音を出力することにより、ユーザは制御信号を含む赤外線が室内機2に伝達されたことを認識することができる。室内機用の制御基板27は、室外機3と通信する室内通信回路46を更に有する。
The indoor unit control board 27 further includes a display device 44 that lights up when the indoor unit 2 is in operation. When the display device 44 is lit, the user can recognize that the indoor unit 2 is in operation. The control board 27 for the indoor unit further includes a sounding device 45 that outputs a sound when the indoor microcomputer 42 receives a control signal from the infrared light receiving circuit 41. The control signal is a signal included in infrared rays that the remote control device 60 operated by the user transmits to the indoor unit 2. When the sounding device 45 outputs a sound, the user can recognize that infrared rays including a control signal are transmitted to the indoor unit 2. The indoor unit control board 27 further includes an indoor communication circuit 46 that communicates with the outdoor unit 3.
室外機3には、空気調和機1の機種を特定するバーコードである室外バーコード31aが付けられている。具体的には、室外機3には、室外バーコード31aを含むラベル31が貼り付けられている。ラベル31は、空気調和機1がメーカから出荷される時までに、室外機3に貼り付けられている。室外バーコード31aは、室外機3に印字されていてもよい。室外バーコード31aは、室外機3に取り付けられる銘板に付けられていてもよい。いずれにしても、室外機3には、空気調和機1の機種を特定するバーコードである室外バーコード31aが付けられている。室外バーコード31aは、室外バーコード31aが室外機3に付けられていることを示す情報も含む。
The outdoor unit 3 is provided with an outdoor barcode 31a, which is a barcode that identifies the model of the air conditioner 1. Specifically, a label 31 including an outdoor barcode 31a is affixed to the outdoor unit 3. The label 31 is affixed to the outdoor unit 3 before the air conditioner 1 is shipped from the manufacturer. The outdoor bar code 31a may be printed on the outdoor unit 3. The outdoor bar code 31 a may be attached to a nameplate attached to the outdoor unit 3. In any case, the outdoor unit 3 is provided with an outdoor bar code 31a that is a bar code that identifies the model of the air conditioner 1. The outdoor barcode 31a also includes information indicating that the outdoor barcode 31a is attached to the outdoor unit 3.
室外機3は、室外センサ32と、コンプレッサ33と、室外ファン34と、室外ファン34を駆動するモータである室外ファンモータ35と、四方弁36と、リニア電動弁37と、コンプレッサ33、室外ファンモータ35、四方弁36及びリニア電動弁37を制御する室外機用の制御基板38とを有する。室外センサ32の一例は、温度を検出するセンサである。
The outdoor unit 3 includes an outdoor sensor 32, a compressor 33, an outdoor fan 34, an outdoor fan motor 35 that is a motor for driving the outdoor fan 34, a four-way valve 36, a linear electric valve 37, a compressor 33, and an outdoor fan. A control board 38 for an outdoor unit that controls the motor 35, the four-way valve 36, and the linear electric valve 37. An example of the outdoor sensor 32 is a sensor that detects temperature.
室外機用の制御基板38は、室内機2が有する室内機用の制御基板27の室内通信回路46と通信する室外通信回路51を有する。室外機用の制御基板38は、室外通信回路51によって受信された信号を室外通信回路51から受信し、受信された信号をもとに、コンプレッサ33、室外ファンモータ35、四方弁36及びリニア電動弁37を制御する室外マイコン52を更に有する。
The outdoor unit control board 38 includes an outdoor communication circuit 51 that communicates with the indoor communication circuit 46 of the indoor unit control board 27 of the indoor unit 2. The control board 38 for the outdoor unit receives the signal received by the outdoor communication circuit 51 from the outdoor communication circuit 51, and based on the received signal, the compressor 33, the outdoor fan motor 35, the four-way valve 36, and the linear electric motor. An outdoor microcomputer 52 that controls the valve 37 is further included.
室外機用の制御基板38は、室外機3を制御するためのデータを記憶する室外メモリ53を更に有する。室外機3を制御するためのデータは、室内機2及び室外機3を有する空気調和機1の機種に固有のデータであって、コンプレッサ33及び室外ファンモータ35の各々を制御するための制御定数を含む。室外メモリ53の一例は、EEPROMである。室外マイコン52は、室外メモリ53に記憶されているデータをも利用して、コンプレッサ33、室外ファンモータ35、四方弁36及びリニア電動弁37を制御する。
The outdoor unit control board 38 further includes an outdoor memory 53 for storing data for controlling the outdoor unit 3. The data for controlling the outdoor unit 3 is data specific to the model of the indoor unit 2 and the air conditioner 1 having the outdoor unit 3, and is a control constant for controlling each of the compressor 33 and the outdoor fan motor 35. including. An example of the outdoor memory 53 is an EEPROM. The outdoor microcomputer 52 also controls the compressor 33, the outdoor fan motor 35, the four-way valve 36, and the linear electric valve 37 using data stored in the outdoor memory 53.
上述の通り、室内機2は室内機用の制御基板27を有し、室内機用の制御基板27は室内通信回路46を有する。室外機3は室外機用の制御基板38を有し、室外機用の制御基板38は室外通信回路51を有する。室内機用の制御基板27と室外機用の制御基板38とは、室内通信回路46と室外通信回路51とを介して通信し、互いに協調することにより、空気調和機1の機能を実現する。
As described above, the indoor unit 2 has the control board 27 for the indoor unit, and the control board 27 for the indoor unit has the indoor communication circuit 46. The outdoor unit 3 has an outdoor unit control board 38, and the outdoor unit control board 38 has an outdoor communication circuit 51. The control board 27 for indoor units and the control board 38 for outdoor units communicate via the indoor communication circuit 46 and the outdoor communication circuit 51, and implement | achieve the function of the air conditioner 1 by cooperating with each other.
次に、空気調和機1の動作を説明する。室内機2の室内機用の制御基板27が有する赤外線受光回路41が遠隔操作機器60から赤外線を受光すると、室内マイコン42は、赤外線受光回路41によって受光された赤外線に含まれる制御信号を赤外線受光回路41から受信する。室内マイコン42は、室内機2が運転中であることを報知するために表示装置44を点灯させる。加えて、室内マイコン42は、室内マイコン42が赤外線受光回路41から制御信号を受信したことを報知するために鳴動装置45に音を出力させる。つまり、室内マイコン42は、遠隔操作機器60からの赤外線が室内機2に届いたことを報知するために鳴動装置45により音を出力させる。
Next, the operation of the air conditioner 1 will be described. When the infrared light receiving circuit 41 included in the indoor unit control board 27 of the indoor unit 2 receives infrared rays from the remote operation device 60, the indoor microcomputer 42 receives infrared control signals included in the infrared rays received by the infrared light receiving circuit 41. Receive from circuit 41. The indoor microcomputer 42 turns on the display device 44 to notify that the indoor unit 2 is in operation. In addition, the indoor microcomputer 42 causes the sounding device 45 to output sound in order to notify that the indoor microcomputer 42 has received the control signal from the infrared light receiving circuit 41. That is, the indoor microcomputer 42 causes the sound device 45 to output a sound in order to notify that the infrared rays from the remote operation device 60 have reached the indoor unit 2.
さらに、室内マイコン42は、赤外線受光回路41によって受光された赤外線に含まれる制御信号と、室内センサ22によって得られた情報と、室内メモリ43に記憶されているデータとを利用してステッピングモータ24及び室内ファンモータ26を制御する。具体的には、室内マイコン42は、ステッピングモータ24を駆動させてフラップ23を動かし、風の吹き出し口を開けさせる信号をステッピングモータ24に出力する。室内マイコン42は、室内ファンモータ26を駆動させて室内ファン25を回転させ、それにより室内機2に送風させる。室内マイコン42は、室内通信回路46と室外通信回路51とを介して、室外機3が有する室外機用の制御基板38の室外マイコン52に空気調和機1の運転の情報を含む信号を送信する。
Further, the indoor microcomputer 42 uses the control signal included in the infrared light received by the infrared light receiving circuit 41, the information obtained by the indoor sensor 22, and the data stored in the indoor memory 43 to use the stepping motor 24. And the indoor fan motor 26 is controlled. Specifically, the indoor microcomputer 42 drives the stepping motor 24 to move the flap 23, and outputs a signal for opening the air blowing port to the stepping motor 24. The indoor microcomputer 42 drives the indoor fan motor 26 to rotate the indoor fan 25, thereby causing the indoor unit 2 to blow air. The indoor microcomputer 42 transmits a signal including information on the operation of the air conditioner 1 to the outdoor microcomputer 52 of the control board 38 for the outdoor unit included in the outdoor unit 3 via the indoor communication circuit 46 and the outdoor communication circuit 51. .
室外マイコン52は、室内機用の制御基板27の室内マイコン42からの信号と、室外センサ32によって得られた情報と、室外メモリ53に記憶されているデータとをもとに、コンプレッサ33、室外ファンモータ35及びリニア電動弁37を起動させると共に、四方弁36の切り換えの制御を行う。
The outdoor microcomputer 52 uses the compressor 33, the outdoor, based on the signal from the indoor microcomputer 42 of the control board 27 for the indoor unit, the information obtained by the outdoor sensor 32, and the data stored in the outdoor memory 53. The fan motor 35 and the linear electric valve 37 are activated, and the switching of the four-way valve 36 is controlled.
次に、実施の形態に係る空気調和機のメンテナンスシステム10を説明する。実施の形態に係る空気調和機のメンテナンスシステム10は、図1に示す空気調和機1が有する室内機2及び室外機3の各々に含まれる制御基板を交換する際の技術に関連するシステムである。具体的には、空気調和機のメンテナンスシステム10は、図1の室内機用の制御基板27及び室外機用の制御基板38の各々を交換する際の技術に関連するシステムである。
Next, the air conditioner maintenance system 10 according to the embodiment will be described. The air conditioner maintenance system 10 according to the embodiment is a system related to a technique for exchanging control boards included in each of the indoor unit 2 and the outdoor unit 3 included in the air conditioner 1 illustrated in FIG. 1. . Specifically, the maintenance system 10 for an air conditioner is a system related to a technique for replacing each of the indoor unit control board 27 and the outdoor unit control board 38 of FIG.
図2は、実施の形態に係る空気調和機のメンテナンスシステム10の構成を示す図である。以下では、「空気調和機のメンテナンスシステム10」を簡潔に「メンテナンスシステム10」と記載する場合がある。図2に示す通り、メンテナンスシステム10は、室内機2Aと、室外機3Aとを有する。
FIG. 2 is a diagram illustrating a configuration of the maintenance system 10 for the air conditioner according to the embodiment. Hereinafter, the “air conditioner maintenance system 10” may be simply referred to as the “maintenance system 10”. As shown in FIG. 2, the maintenance system 10 includes an indoor unit 2A and an outdoor unit 3A.
室内機2Aは、図1の室内機2が有する複数の構成要素から室内機用の制御基板27が取り除かれたものであって、室内センサ22、フラップ23、ステッピングモータ24、室内ファン25及び室内ファンモータ26を有する。室内機2Aには、室内機2Aを有する空気調和機の機種を特定するバーコードである室内バーコード21aが付けられている。更に言うと、室内バーコード21aは室内機2Aを特定するバーコードである。具体的には、室内機2Aには、室内バーコード21aを含むラベル21が貼り付けられている。室内バーコード21aは、室内機2Aに印字されていてもよい。室内バーコード21aは、室内機2Aに取り付けられる銘板に付けられていてもよい。いずれにしても、室内機2Aには、室内機2Aを有する空気調和機の機種を特定する室内バーコード21aが付けられている。室内バーコード21aは、室内バーコード21aが室内機2Aに付けられていることを示す情報も含む。
The indoor unit 2A is obtained by removing the indoor unit control board 27 from a plurality of components included in the indoor unit 2 of FIG. 1, and includes an indoor sensor 22, a flap 23, a stepping motor 24, an indoor fan 25, and an indoor unit. A fan motor 26 is included. The indoor unit 2A is provided with an indoor barcode 21a, which is a barcode that identifies the model of the air conditioner having the indoor unit 2A. Furthermore, the indoor barcode 21a is a barcode that identifies the indoor unit 2A. Specifically, a label 21 including an indoor barcode 21a is affixed to the indoor unit 2A. The indoor barcode 21a may be printed on the indoor unit 2A. The indoor barcode 21a may be attached to a nameplate attached to the indoor unit 2A. In any case, the indoor unit 2A is provided with an indoor barcode 21a that identifies the model of the air conditioner having the indoor unit 2A. The indoor barcode 21a also includes information indicating that the indoor barcode 21a is attached to the indoor unit 2A.
室外機3Aは、図1の室外機3が有する複数の構成要素から室外機用の制御基板38が取り除かれたものであって、室外センサ32、コンプレッサ33、室外ファン34、室外ファンモータ35、四方弁36及びリニア電動弁37を有する。室外機3Aには、室外機3Aを有する空気調和機の機種を特定するバーコードである室外バーコード31aが付けられている。更に言うと、室外バーコード31aは室外機3Aを特定するバーコードである。具体的には、室外機3Aには、室外バーコード31aを含むラベル31が貼り付けられている。室外バーコード31aは、室外機3Aに印字されていてもよい。室外バーコード31aは、室外機3Aに取り付けられる銘板に付けられていてもよい。いずれにしても、室外機3Aには、室外機3Aを有する空気調和機の機種を特定する室外バーコード31aが付けられている。室外バーコード31aは、室外バーコード31aが室外機3Aに付けられていることを示す情報も含む。
The outdoor unit 3A is obtained by removing the control board 38 for the outdoor unit from a plurality of components included in the outdoor unit 3 of FIG. 1, and includes an outdoor sensor 32, a compressor 33, an outdoor fan 34, an outdoor fan motor 35, It has a four-way valve 36 and a linear motorized valve 37. The outdoor unit 3A is provided with an outdoor barcode 31a that is a barcode that identifies the model of the air conditioner having the outdoor unit 3A. Furthermore, the outdoor barcode 31a is a barcode that specifies the outdoor unit 3A. Specifically, a label 31 including an outdoor barcode 31a is attached to the outdoor unit 3A. The outdoor bar code 31a may be printed on the outdoor unit 3A. The outdoor barcode 31a may be attached to a nameplate attached to the outdoor unit 3A. In any case, the outdoor unit 3A is provided with an outdoor barcode 31a that identifies the model of the air conditioner having the outdoor unit 3A. The outdoor barcode 31a also includes information indicating that the outdoor barcode 31a is attached to the outdoor unit 3A.
図2に示す通り、メンテナンスシステム10は、バーコードを読み取ることができる携帯電話機6と、室内機2Aに搭載されるメンテナンス用の室内機用の空気調和機用基板7と、室外機3Aに搭載されるメンテナンス用の室外機用の空気調和機用基板8とを更に有する。図2では、メンテナンス用の室内機用の空気調和機用基板7は室内機2Aに搭載された状態で示されており、メンテナンス用の室外機用の空気調和機用基板8は室外機3Aに搭載された状態で示されている。ここでは室内外共に制御基板が交換された状態で図示されているが、どちらか一方の制御基板が交換されても構わない。図2には、遠隔操作機器60も示されている。
As shown in FIG. 2, the maintenance system 10 is mounted on the mobile phone 6 capable of reading a barcode, the air conditioner substrate 7 for indoor units for maintenance mounted on the indoor unit 2A, and the outdoor unit 3A. And an air conditioner substrate 8 for an outdoor unit for maintenance. In FIG. 2, the air conditioner substrate 7 for the indoor unit for maintenance is shown mounted on the indoor unit 2A, and the air conditioner substrate 8 for the outdoor unit for maintenance is mounted on the outdoor unit 3A. Shown as installed. Here, the control board is illustrated as being exchanged both indoors and outdoors, but either one of the control boards may be exchanged. FIG. 2 also shows a remote control device 60.
携帯電話機6は、カメラを有していて、カメラを用いてバーコードを読み取る。図2には、携帯電話機6が有するカメラは示されていない。携帯電話機6は、サービスマンの操作によって、室内機2Aに付けられている室内バーコード21aを読み取り、室内バーコード21aが特定する機種を示す情報を含む赤外線を室内機2Aに送信する。室内バーコード21aが特定する機種は、室内機2Aを有する空気調和機の機種である。携帯電話機6は、サービスマンの操作によって、室外機3Aに付けられている室外バーコード31aを読み取り、室外バーコード31aが特定する機種を示す情報を含む赤外線を室内機2Aに送信する。室外バーコード31aが特定する機種は、室外機3Aを有する空気調和機の機種である。
The mobile phone 6 has a camera and reads a barcode using the camera. In FIG. 2, the camera included in the mobile phone 6 is not shown. The cellular phone 6 reads the indoor barcode 21a attached to the indoor unit 2A and transmits infrared rays including information indicating the model specified by the indoor barcode 21a to the indoor unit 2A by the operation of the service person. The model specified by the indoor barcode 21a is a model of an air conditioner having the indoor unit 2A. The cellular phone 6 reads the outdoor barcode 31a attached to the outdoor unit 3A and transmits infrared rays including information indicating the model specified by the outdoor barcode 31a to the indoor unit 2A by the operation of the service person. The model specified by the outdoor barcode 31a is a model of an air conditioner having the outdoor unit 3A.
メンテナンス用の室内機用の空気調和機用基板7は、室内機用の制御基板27が故障した場合に、室内機用の制御基板27の代わりに室内機2Aに搭載される基板であって、室内機用の制御基板27が有する赤外線受光回路41、表示装置44及び鳴動装置45を有する。上述の通り、赤外線受光回路41は、遠隔操作機器60からの赤外線を受光する。メンテナンス用の室内機用の空気調和機用基板7は、赤外線受光回路41によって受光された赤外線に含まれる制御信号を赤外線受光回路41から受信し、制御信号と、室内センサ22によって得られた情報とをもとに、ステッピングモータ24及び室内ファンモータ26を制御する室内マイコン72を更に有する。室内マイコン72は、室内機用の制御基板27における室内マイコン42が有する機能と、室内マイコン42が有しない機能とを有する。室内マイコン72の詳細については、後述する。なお、赤外線受光回路41は、携帯電話機6が送信した赤外線も受光する。
The air conditioner board 7 for indoor unit for maintenance is a board that is mounted on the indoor unit 2A instead of the control board 27 for indoor unit when the control board 27 for indoor unit breaks down, The control board 27 for indoor units has an infrared light receiving circuit 41, a display device 44, and a ringing device 45. As described above, the infrared light receiving circuit 41 receives infrared light from the remote operation device 60. The air conditioner substrate 7 for indoor unit for maintenance receives a control signal included in the infrared light received by the infrared light receiving circuit 41 from the infrared light receiving circuit 41, and the control signal and information obtained by the indoor sensor 22 are received. And an indoor microcomputer 72 for controlling the stepping motor 24 and the indoor fan motor 26. The indoor microcomputer 72 has a function that the indoor microcomputer 42 in the control board 27 for indoor units has, and a function that the indoor microcomputer 42 does not have. Details of the indoor microcomputer 72 will be described later. The infrared light receiving circuit 41 also receives infrared light transmitted from the mobile phone 6.
メンテナンス用の室内機用の空気調和機用基板7は、複数の機種の空気調和機の各々を制御するためのデータを記憶する室内メモリ73を更に有する。具体的には、室内メモリ73は、複数の機種の空気調和機の各々が有する室内機を制御するためのデータを記憶する。より具体的には、室内メモリ73は、メンテナンス用の室内機用の空気調和機用基板7が搭載される室内機2Aを制御するためのデータを記憶すると共に、室内機2Aを有する空気調和機の機種以外の機種の空気調和機が有する室内機を制御するためのデータを記憶する。
The maintenance-use indoor unit air conditioner board 7 further includes an indoor memory 73 that stores data for controlling each of a plurality of types of air conditioners. Specifically, the indoor memory 73 stores data for controlling the indoor units included in each of a plurality of types of air conditioners. More specifically, the indoor memory 73 stores data for controlling the indoor unit 2A on which the air conditioner substrate 7 for indoor units for maintenance is mounted, and the air conditioner having the indoor unit 2A. Stores data for controlling indoor units of air conditioners of other models.
更に言うと、室内機用の制御基板27が有する室内メモリ43は図1の空気調和機1の機種に固有のデータを記憶するが、室内メモリ73は、室内機2Aを有する空気調和機の機種に固有のデータを記憶すると共に、室内機2Aを有する空気調和機の機種以外の機種に固有のデータを記憶する。室内メモリ73は、室内メモリ43と同一種類のメモリの大容量版である。
Furthermore, the indoor memory 43 of the control board 27 for the indoor unit stores data specific to the model of the air conditioner 1 in FIG. 1, while the indoor memory 73 is a model of the air conditioner having the indoor unit 2A. And data unique to a model other than the model of the air conditioner having the indoor unit 2A. The indoor memory 73 is a large-capacity version of the same type of memory as the indoor memory 43.
図3は、実施の形態に係るメンテナンス用の室内機用の空気調和機用基板7の概念を示す図である。室内機2Aを有する空気調和機の機種に「90」という番号が割り当てられており、室内機2Aを有する空気調和機の機種以外の9機種の空気調和機の各々に「91」、「92」、「93」、「94」、「95」、「96」、「97」、「98」及び「99」という番号が重複することなく割り当てられていることを想定する。
FIG. 3 is a diagram showing a concept of the air conditioner substrate 7 for indoor units for maintenance according to the embodiment. The number “90” is assigned to the model of the air conditioner having the indoor unit 2A, and “91” and “92” are assigned to each of the nine types of air conditioners other than the model of the air conditioner having the indoor unit 2A. , “93”, “94”, “95”, “96”, “97”, “98”, and “99” are assumed to be assigned without duplication.
従来、図3の矢印の後端側に示されている通り、10機種の空気調和機それぞれに対応した制御を行うためのデータを記憶したメモリを搭載した制御基板をメンテナンス用として機種の種類分、10種類用意する必要があった。実施の形態では、メンテナンス用の室内機用の空気調和機用基板7が複数の機種の空気調和機の各々を制御するためのデータを記憶する室内メモリ73を有する。例えば、室内メモリ73は、上記の10機種の室内機用の制御基板の各々の室内メモリ43に記憶されるデータを記憶する。そのため、実施の形態のメンテナンス用の室内機用の空気調和機用基板7は、図3の矢印の先端側に示されている通り、上記の10機種の室内機用の制御基板が集約された基板の機能を有する。
Conventionally, as shown on the rear end side of the arrow in FIG. 3, a control board equipped with a memory storing data for performing control corresponding to each of the 10 types of air conditioners is used for maintenance. Ten types had to be prepared. In the embodiment, the air conditioner substrate 7 for indoor units for maintenance has an indoor memory 73 for storing data for controlling each of a plurality of types of air conditioners. For example, the indoor memory 73 stores data stored in the indoor memory 43 of each of the control boards for the ten types of indoor units. Therefore, the air conditioner board 7 for indoor unit for maintenance of the embodiment is integrated with the control board for the above 10 types of indoor units as shown on the tip side of the arrow in FIG. Has the function of a substrate.
図4は、実施の形態に係るメンテナンス用の室内機用の空気調和機用基板7が有する室内メモリ73の概念を示す図である。例えば、図4に示す通り、室内メモリ73は、アドレスAからアドレスKまでの各アドレスによって特定される複数の記憶エリアを有している。上記の10機種の空気調和機を例に挙げると、室内メモリ73は、アドレスAの記憶エリアにおいて、上記の10機種の空気調和機のいずれにも共通する共通データを記憶する。例えば、共通データは、上記の10機種の空気調和機のいずれにも共通する制御定数である。
FIG. 4 is a diagram illustrating a concept of the indoor memory 73 included in the air conditioner substrate 7 for the indoor unit for maintenance according to the embodiment. For example, as shown in FIG. 4, the indoor memory 73 has a plurality of storage areas specified by the addresses A to K. Taking the ten types of air conditioners as an example, the indoor memory 73 stores common data common to all of the ten types of air conditioners in the storage area of the address A. For example, the common data is a control constant common to all of the above 10 types of air conditioners.
室内メモリ73は、アドレスBからアドレスKまでの各アドレスの記憶エリアにおいて、上記の10機種の空気調和機のいずれかに固有のデータを重複することなく記憶する。例えば、図4に示す通り、室内メモリ73は、アドレスBの記憶エリアにおいて機種の番号が「90」である空気調和機の機種に固有のデータを記憶し、アドレスCの記憶エリアにおいて機種の番号が「91」である空気調和機の機種に固有のデータを記憶する。そのため上述の通り、室内メモリ73を有するメンテナンス用の室内機用の空気調和機用基板7は、上記の10機種分の室内機用の制御基板が集約された基板の機能を有する。固有のデータは、例えば固有の制御定数である。
The indoor memory 73 stores data unique to any of the above 10 types of air conditioners in the storage area of each address from address B to address K without duplication. For example, as shown in FIG. 4, the indoor memory 73 stores data specific to the air conditioner model whose model number is “90” in the storage area of the address B, and the model number in the storage area of the address C. The data unique to the model of the air conditioner with "91" is stored. Therefore, as described above, the air conditioner board 7 for indoor units for maintenance having the indoor memory 73 has a function of a board on which the control boards for the indoor units for the 10 models are integrated. The unique data is, for example, a unique control constant.
図2に示す通り、室内マイコン72は、複数の機種のうちのいずれか1機種を示す情報を受け付ける受付部76の機能と、いずれか1機種の空気調和機を制御するためのデータを室内メモリ73から取得する取得部77の機能とを有する。室内マイコン72は、取得部77によって取得されたデータをもとにメンテナンス用の室内機用の空気調和機用基板7が搭載される室内機2Aの運転を制御する制御部78の機能を更に有する。制御部78の機能には、室内機2Aの運転を制御する機能以外の機能も存在する。制御部78の室内機2Aの運転を制御する機能以外の機能については、後に空気調和機1をメンテナンスする方法を説明する際に説明する。
As shown in FIG. 2, the indoor microcomputer 72 stores the function of the receiving unit 76 that receives information indicating any one of a plurality of models and data for controlling any one of the air conditioners in the indoor memory. And the function of the acquisition unit 77 to acquire from 73. The indoor microcomputer 72 further has a function of a control unit 78 that controls the operation of the indoor unit 2A on which the air conditioner substrate 7 for indoor units for maintenance is mounted based on the data acquired by the acquisition unit 77. . The functions of the control unit 78 include functions other than the function of controlling the operation of the indoor unit 2A. Functions other than the function of controlling the operation of the indoor unit 2A of the control unit 78 will be described later when a method for maintaining the air conditioner 1 is described.
携帯電話機6が、サービスマンの操作によって、室内機2Aに付けられている室内バーコード21aをカメラで読み取り、室内バーコード21aが特定する機種を示す情報を含む赤外線を室内機2Aに送信することを想定する。上述の通り、室内バーコード21aが特定する機種は、室内機2Aを有する空気調和機の機種である。赤外線受光回路41は、携帯電話機6からの赤外線を受光する。
The cellular phone 6 reads the indoor barcode 21a attached to the indoor unit 2A with a camera by the operation of a service person, and transmits infrared rays including information indicating the model specified by the indoor barcode 21a to the indoor unit 2A. Is assumed. As described above, the model specified by the indoor barcode 21a is a model of an air conditioner having the indoor unit 2A. The infrared light receiving circuit 41 receives infrared light from the mobile phone 6.
受付部76は、携帯電話機6からの赤外線に含まれる情報を赤外線受光回路41から受け付ける。上述の通り、室内バーコード21aが特定する機種は、室内機2Aを有する空気調和機の機種である。つまり、受付部76は、室内機2Aを有する空気調和機の機種を示す情報を受け付ける。受付部76によって受け付けられた情報は、複数の機種のうちのいずれか1機種を示す情報を含む。受付部76によって受け付けられた情報は、当該情報のもとになった室内バーコード21aが室内機2Aに付けられていることを示す情報も含む。
The accepting unit 76 accepts information contained in infrared rays from the mobile phone 6 from the infrared light receiving circuit 41. As described above, the model specified by the indoor barcode 21a is a model of an air conditioner having the indoor unit 2A. That is, the reception unit 76 receives information indicating the model of the air conditioner having the indoor unit 2A. The information received by the receiving unit 76 includes information indicating any one of a plurality of models. The information received by the receiving unit 76 includes information indicating that the indoor barcode 21a that is the basis of the information is attached to the indoor unit 2A.
取得部77は、受付部76によって受け付けられた情報にしたがって、室内機2Aを有する空気調和機の機種の空気調和機が有する室内機を制御するためのデータを室内メモリ73から取得する。つまり、取得部77は、室内機2Aを制御するためのデータを室内メモリ73から取得する。室内機2Aを有する空気調和機の機種は、受付部76によって受け付けられた情報が示す複数の機種のうちのいずれか1機種である。
The acquisition unit 77 acquires, from the indoor memory 73, data for controlling the indoor unit included in the air conditioner of the air conditioner model having the indoor unit 2A according to the information received by the reception unit 76. That is, the acquisition unit 77 acquires data for controlling the indoor unit 2A from the indoor memory 73. The model of the air conditioner having the indoor unit 2A is any one of a plurality of models indicated by the information received by the receiving unit 76.
取得部77が室内機2Aを制御するためのデータを室内メモリ73から取得すると、制御部78は、取得部77によって取得されたデータをもとにメンテナンス用の室内機用の空気調和機用基板7が搭載される室内機2Aの運転を制御する。具体的には、制御部78は、取得部77によって取得されたデータと、遠隔操作機器60から送信され赤外線受光回路41によって受光された赤外線に含まれる制御信号と、室内センサ22によって得られた情報とをもとに、ステッピングモータ24及び室内ファンモータ26を制御する。
When the acquisition unit 77 acquires data for controlling the indoor unit 2A from the indoor memory 73, the control unit 78 uses the data acquired by the acquisition unit 77 to perform maintenance on the air conditioner substrate for the indoor unit. 7 controls the operation of the indoor unit 2A. Specifically, the control unit 78 is obtained by the indoor sensor 22, the data acquired by the acquisition unit 77, the control signal included in the infrared light transmitted from the remote operation device 60 and received by the infrared light receiving circuit 41, and the indoor sensor 22. The stepping motor 24 and the indoor fan motor 26 are controlled based on the information.
メンテナンス用の室内機用の空気調和機用基板7は、受付部76、取得部77及び制御部78によって実行されるステップが結果的に実行されることになるプログラムを記憶する記憶部75を更に有する。記憶部75が記憶するプログラムは、受付部76、取得部77及び制御部78が実行する手順又は方法を室内マイコン72に実行させるものであるともいえる。記憶部75は、例えば、RAM(Random Access Memory)、ROM(Read Only Memory)、フラッシュメモリ、EPROM(Erasable Programmable Read Only Memory)、EEPROM等の不揮発性又は揮発性の半導体メモリ等である。図2では室内マイコン72の外に記憶部75が記載されているが、記憶部75はマイコン内に設けられることが多く、図示していないが図1の室内マイコン42も記憶部75と同様の記憶部に記憶されたプログラムによって動作する。
The air conditioner substrate 7 for indoor unit for maintenance further includes a storage unit 75 for storing a program in which the steps executed by the reception unit 76, the acquisition unit 77, and the control unit 78 are executed as a result. Have. It can be said that the program stored in the storage unit 75 causes the indoor microcomputer 72 to execute the procedure or method executed by the reception unit 76, the acquisition unit 77, and the control unit 78. The storage unit 75 is, for example, a nonvolatile or volatile semiconductor memory such as a RAM (Random Access Memory), a ROM (Read Only Memory), a flash memory, an EPROM (Erasable Programmable Read Only Memory), or an EEPROM. In FIG. 2, the storage unit 75 is described outside the indoor microcomputer 72, but the storage unit 75 is often provided in the microcomputer, and although not shown, the indoor microcomputer 42 of FIG. 1 is similar to the storage unit 75. It operates according to a program stored in the storage unit.
メンテナンス用の室内機用の空気調和機用基板7は、室外機3Aに搭載されるメンテナンス用の室外機用の空気調和機用基板8と通信する室内通信回路79を更に有する。室内通信回路79は、図1の室内機用の制御基板27における室内通信回路46が有する機能を有する。室内通信回路79は、室内マイコン72の受付部76によって受け付けられた固有の機種を示す情報をメンテナンス用の室外機用の空気調和機用基板8に送信する機能を有する。
The maintenance indoor unit air conditioner substrate 7 further includes an indoor communication circuit 79 that communicates with the maintenance outdoor unit air conditioner substrate 8 mounted on the outdoor unit 3A. The indoor communication circuit 79 has a function which the indoor communication circuit 46 in the control board 27 for indoor units of FIG. 1 has. The indoor communication circuit 79 has a function of transmitting information indicating the unique model received by the receiving unit 76 of the indoor microcomputer 72 to the air conditioner substrate 8 for maintenance outdoor unit.
携帯電話機6が、サービスマンの操作によって、室外機3Aに付けられている室外バーコード31aをカメラで読み取り、室外バーコード31aが特定する機種を示す情報を含む赤外線を室内機2Aに送信する場合、室内通信回路79は、室内マイコン72の受付部76によって受け付けられた室外バーコード31aが特定する機種を示す情報をメンテナンス用の室外機用の空気調和機用基板8に送信する。
When the mobile phone 6 reads an outdoor barcode 31a attached to the outdoor unit 3A with a camera and transmits infrared rays including information indicating a model specified by the outdoor barcode 31a to the indoor unit 2A by an operation of a service person The indoor communication circuit 79 transmits information indicating the model specified by the outdoor barcode 31a received by the receiving unit 76 of the indoor microcomputer 72 to the air conditioner substrate 8 for the outdoor unit for maintenance.
メンテナンス用の室外機用の空気調和機用基板8は、室外機用の制御基板38が故障した場合に、室外機用の制御基板38の代わりに室外機3Aに搭載される基板であって、メンテナンス用の室内機用の空気調和機用基板7が有する室内通信回路79と通信する室外通信回路81を有する。室外通信回路81は、室外機用の制御基板38における室外通信回路51が有する機能を有する。携帯電話機6が、サービスマンの操作によって、室外機3Aに付けられている室外バーコード31aをカメラで読み取り、室外バーコード31aが特定する機種を示す情報を含む赤外線を室内機2Aに送信する場合、室外通信回路81は、メンテナンス用の室内機用の空気調和機用基板7における室内マイコン72の受付部76によって受け付けられた室外バーコード31aが特定する機種を示す情報を室内通信回路79から受信する。
The maintenance-use outdoor unit air conditioner board 8 is a board that is mounted on the outdoor unit 3A instead of the outdoor unit control board 38 when the outdoor unit control board 38 breaks down. The outdoor communication circuit 81 communicates with the indoor communication circuit 79 included in the air conditioner substrate 7 for the indoor unit for maintenance. The outdoor communication circuit 81 has a function of the outdoor communication circuit 51 in the control board 38 for the outdoor unit. When the mobile phone 6 reads an outdoor barcode 31a attached to the outdoor unit 3A with a camera and transmits infrared rays including information indicating a model specified by the outdoor barcode 31a to the indoor unit 2A by an operation of a service person The outdoor communication circuit 81 receives, from the indoor communication circuit 79, information indicating the model specified by the outdoor barcode 31a received by the receiving unit 76 of the indoor microcomputer 72 in the air conditioner substrate 7 for indoor units for maintenance. To do.
メンテナンス用の室外機用の空気調和機用基板8は、室外通信回路81によって受信された信号を室外通信回路81から受信し、受信された信号をもとに、コンプレッサ33、室外ファンモータ35、四方弁36及びリニア電動弁37を制御する室外マイコン82を更に有する。室外マイコン82は、室外機用の制御基板38における室外マイコン52が有する機能と、室外マイコン52が有しない機能とを有する。室外マイコン82の詳細については、後述する。
The maintenance-use outdoor unit air conditioner substrate 8 receives a signal received by the outdoor communication circuit 81 from the outdoor communication circuit 81, and based on the received signal, the compressor 33, the outdoor fan motor 35, An outdoor microcomputer 82 for controlling the four-way valve 36 and the linear motorized valve 37 is further provided. The outdoor microcomputer 82 has a function that the outdoor microcomputer 52 in the control board 38 for the outdoor unit has, and a function that the outdoor microcomputer 52 does not have. Details of the outdoor microcomputer 82 will be described later.
メンテナンス用の室外機用の空気調和機用基板8は、複数の機種の空気調和機の各々を制御するためのデータを記憶する室外メモリ83を更に有する。具体的には、室外メモリ83は、複数の機種の空気調和機の各々が有する室外機を制御するためのデータを記憶する。より具体的には、室外メモリ83は、メンテナンス用の室外機用の空気調和機用基板8が搭載される室外機3Aを制御するためのデータを記憶すると共に、室外機3Aを有する空気調和機の機種以外の機種の空気調和機が有する室外機を制御するためのデータを記憶する。
The maintenance-use outdoor unit air conditioner substrate 8 further includes an outdoor memory 83 that stores data for controlling each of a plurality of types of air conditioners. Specifically, the outdoor memory 83 stores data for controlling the outdoor unit included in each of a plurality of types of air conditioners. More specifically, the outdoor memory 83 stores data for controlling the outdoor unit 3A on which the maintenance-purpose outdoor unit air conditioner substrate 8 is mounted, and has an outdoor unit 3A. Stores data for controlling outdoor units of air conditioners of models other than the above models.
更に言うと、室外機用の制御基板38が有する室外メモリ53は図1の空気調和機1の機種に固有のデータを記憶するが、室外メモリ83は、室外機3Aを有する空気調和機の機種に固有のデータを記憶すると共に、室外機3Aを有する空気調和機の機種以外の機種に固有のデータを記憶する。室外メモリ83は、室外メモリ53と同一種類のメモリの大容量版である。
Furthermore, the outdoor memory 53 of the control board 38 for the outdoor unit stores data specific to the model of the air conditioner 1 in FIG. 1, while the outdoor memory 83 is a model of the air conditioner having the outdoor unit 3A. And data unique to a model other than the model of the air conditioner having the outdoor unit 3A. The outdoor memory 83 is a large-capacity version of the same type of memory as the outdoor memory 53.
室外マイコン82は、複数の機種のうちのいずれか1機種を示す情報を受け付ける受付部86の機能と、いずれか1機種の空気調和機を制御するためのデータを室外メモリ83から取得する取得部87の機能とを有する。
The outdoor microcomputer 82 acquires from the outdoor memory 83 the function of the receiving unit 86 that receives information indicating any one of a plurality of models, and data for controlling any one type of air conditioner from the outdoor memory 83. 87 functions.
上述の通り、室外通信回路81は、メンテナンス用の室内機用の空気調和機用基板7の受付部76によって受け付けられた情報の一部である複数の機種のうちのいずれか1機種を示す情報を取得する。受付部86は、室外通信回路81によって取得された機種を示す情報を受け付ける。いずれか1機種は、受付部86が受け付けた情報が示す機種である。取得部87は、室外通信回路81によって取得された情報が示す機種の空気調和機を制御するためのデータを室外メモリ83から取得する。
As described above, the outdoor communication circuit 81 is information indicating any one of a plurality of models that are a part of information received by the receiving unit 76 of the air conditioner substrate 7 for maintenance indoor units. To get. The accepting unit 86 accepts information indicating the model acquired by the outdoor communication circuit 81. Any one model is a model indicated by the information received by the receiving unit 86. The acquisition unit 87 acquires data for controlling the air conditioner of the model indicated by the information acquired by the outdoor communication circuit 81 from the outdoor memory 83.
室外マイコン82は、取得部87によって取得されたデータをもとにメンテナンス用の室外機用の空気調和機用基板8が搭載される室外機3Aの運転を制御する制御部88の機能を更に有する。取得部87が室外機3Aを制御するためのデータを室外メモリ83から取得すると、制御部88は、取得部87によって取得されたデータをもとにメンテナンス用の室外機用の空気調和機用基板8が搭載される室外機3Aの運転を制御する。具体的には、制御部88は、取得部87によって取得されたデータと、室外通信回路81によって受信された信号である遠隔操作機器60が室内機2Aに送信する赤外線に含まれる制御信号に基づく信号と、室外センサ32によって得られた情報とをもとに、コンプレッサ33、室外ファンモータ35、四方弁36及びリニア電動弁37を制御する。制御部88の機能には、室外機3Aの運転を制御する機能以外の機能も存在する。制御部88の室外機3Aの運転を制御する機能以外の機能については、後に空気調和機1をメンテナンスする方法を説明する際に説明する。
The outdoor microcomputer 82 further has a function of a control unit 88 that controls the operation of the outdoor unit 3A on which the air conditioner substrate 8 for maintenance outdoor unit is mounted based on the data acquired by the acquisition unit 87. . When the acquisition unit 87 acquires the data for controlling the outdoor unit 3A from the outdoor memory 83, the control unit 88 uses the data acquired by the acquisition unit 87 to maintain the air conditioner substrate for the outdoor unit for maintenance. 8 controls the operation of the outdoor unit 3A. Specifically, the control unit 88 is based on the data acquired by the acquisition unit 87 and a control signal included in infrared rays that the remote operation device 60 that is a signal received by the outdoor communication circuit 81 transmits to the indoor unit 2A. Based on the signal and the information obtained by the outdoor sensor 32, the compressor 33, the outdoor fan motor 35, the four-way valve 36, and the linear electric valve 37 are controlled. The functions of the control unit 88 include functions other than the function of controlling the operation of the outdoor unit 3A. Functions other than the function of controlling the operation of the outdoor unit 3A of the control unit 88 will be described later when a method of maintaining the air conditioner 1 is described.
メンテナンス用の室外機用の空気調和機用基板8は、受付部86、取得部87及び制御部88によって実行されるステップが結果的に実行されることになるプログラムを記憶する記憶部85を更に有する。記憶部85が記憶するプログラムは、受付部86、取得部87及び制御部88が実行する手順又は方法を室外マイコン82に実行させるものであるともいえる。記憶部85は、例えば、RAM、ROM、フラッシュメモリ、EPROM、EEPROM等の不揮発性又は揮発性の半導体メモリ等である。図2では室外マイコン82の外に記憶部85が記載されているが、記憶部85はマイコン内に設けられることが多く、図示していないが図1の室外マイコン52も記憶部85と同様の記憶部に記憶されたプログラムによって動作する。
The maintenance-use outdoor unit air conditioner board 8 further includes a storage unit 85 that stores a program in which the steps executed by the reception unit 86, the acquisition unit 87, and the control unit 88 are executed as a result. Have. It can be said that the program stored in the storage unit 85 causes the outdoor microcomputer 82 to execute the procedure or method executed by the reception unit 86, the acquisition unit 87, and the control unit 88. The storage unit 85 is, for example, a nonvolatile or volatile semiconductor memory such as a RAM, a ROM, a flash memory, an EPROM, or an EEPROM. Although the storage unit 85 is described outside the outdoor microcomputer 82 in FIG. 2, the storage unit 85 is often provided in the microcomputer, and although not shown, the outdoor microcomputer 52 of FIG. 1 is similar to the storage unit 85. It operates according to a program stored in the storage unit.
次に、図1に示す空気調和機1が有する室内機2の室内機用の制御基板27と空気調和機1が有する室外機3の室外機用の制御基板38とのいずれにも不具合が発生し、室内機用の制御基板27をメンテナンス用の室内機用の空気調和機用基板7に交換すると共に、室外機用の制御基板38をメンテナンス用の室外機用の空気調和機用基板8に交換することにより空気調和機1をメンテナンスする方法を説明する。図5は、実施の形態に係る空気調和機1をメンテナンスする方法の各手順を示すシーケンス図である。
Next, problems occur in both the indoor unit control board 27 of the indoor unit 2 included in the air conditioner 1 and the outdoor unit control board 38 of the outdoor unit 3 included in the air conditioner 1 shown in FIG. The indoor unit control board 27 is replaced with a maintenance indoor unit air conditioner board 7 and the outdoor unit control board 38 is replaced with a maintenance outdoor unit air conditioner board 8. A method of maintaining the air conditioner 1 by exchanging will be described. Drawing 5 is a sequence figure showing each procedure of a method of maintaining air conditioner 1 concerning an embodiment.
図1の空気調和機1をメンテナンスするサービスマンは、空気調和機1の電源を落とし、空気調和機1が有する室内機2の室内機用の制御基板27を室内機2から取り外すと共に、空気調和機1が有する室外機3の室外機用の制御基板38を室外機3から取り外す。室内機2から室内機用の制御基板27が取り外されると、室内機2は図2に示す室内機2Aとなる。室外機3から室外機用の制御基板38が取り外されると、室外機3は図2に示す室外機3Aとなる。
A service person who maintains the air conditioner 1 of FIG. 1 turns off the power of the air conditioner 1 and removes the indoor unit control board 27 of the indoor unit 2 of the air conditioner 1 from the indoor unit 2. The control board 38 for the outdoor unit of the outdoor unit 3 included in the unit 1 is removed from the outdoor unit 3. When the indoor unit control board 27 is removed from the indoor unit 2, the indoor unit 2 becomes the indoor unit 2A shown in FIG. When the control board 38 for the outdoor unit is removed from the outdoor unit 3, the outdoor unit 3 becomes the outdoor unit 3A shown in FIG.
サービスマンは、室内機2Aにメンテナンス用の室内機用の空気調和機用基板7を取り付ける(S1)。これにより、サービスマンは、室内機用の制御基板27をメンテナンス用の室内機用の空気調和機用基板7に交換する(S1)。つまり、サービスマンは、室内機の基板を交換する(S1)。サービスマンは、携帯電話機6のカメラを用い、携帯電話機6に、室内機2Aに付けられている室内バーコード21aを読み取らせる(S2)。サービスマンは、室内機2A及び室外機3Aを有する空気調和機の電源を入れる(S3)。
The service person attaches the air conditioner substrate 7 for indoor unit for maintenance to the indoor unit 2A (S1). As a result, the serviceman replaces the indoor unit control board 27 with the maintenance indoor unit air conditioner board 7 (S1). That is, the service person replaces the substrate of the indoor unit (S1). The service person uses the camera of the mobile phone 6 to cause the mobile phone 6 to read the indoor barcode 21a attached to the indoor unit 2A (S2). The service person turns on the air conditioner having the indoor unit 2A and the outdoor unit 3A (S3).
メンテナンス用の室内機用の空気調和機用基板7が室内機2Aに取り付けられているが、メンテナンス用の室内機用の空気調和機用基板7における室内メモリ73が有するデータのうちのメンテナンス後に用いられるデータはまだ特定されていない。そのため、室内機2Aの表示装置44は通常運転時及び機器の異常時に表示する情報と異なる情報を表示し、室内機2Aの鳴動装置45は通常運転時及び機器の異常時に出力する音と異なる音を出力する(S4)。つまり、表示装置44及び鳴動装置45が動作する(S4)。
Although the air conditioner board 7 for indoor unit for maintenance is attached to the indoor unit 2A, it is used after maintenance of the data of the indoor memory 73 in the air conditioner board 7 for indoor unit for maintenance. The data to be obtained has not yet been identified. Therefore, the display device 44 of the indoor unit 2A displays information different from the information displayed during normal operation and when the device is abnormal, and the sounding device 45 of the indoor unit 2A is different from the sound output during normal operation and when the device is abnormal. Is output (S4). That is, the display device 44 and the ringing device 45 operate (S4).
具体的には、表示装置44は、点灯及び消灯のパターン、複数存在する発光ダイオードの点灯の組み合わせ、又は色などの表現動作を、通常運転時及び機器の異常時の表現動作と異ならせて、通常運転時及び機器の異常時に表示する情報と異なる情報を表示する。鳴動装置45は、鳴動の長さ、音階、又は鳴動のオンとオフのパターンなどの表現動作を、通常運転時及び機器の異常時の表現動作と異ならせて、通常運転時及び機器の異常時に出力する音と異なる音を出力する。すなわち、表示装置44及び鳴動装置45は、通常時及び異常時とは異なる表現動作で、データの指定をサービスマンに促す。通常運転時及び機器の異常時の表現動作と異なる表現動作は、表示装置44と鳴動装置45とのどちらか一方によって行われても構わない。
Specifically, the display device 44 is different from the expression operation at the time of normal operation and at the time of abnormality of the device, such as lighting and extinguishing patterns, combinations of lighting of a plurality of light emitting diodes, or colors. Information that is different from the information displayed during normal operation or when a device malfunctions is displayed. The ringing device 45 is different in the expression operation such as the length of the ringing, the scale, or the on / off pattern of the ringing from the expression operation during the normal operation and when the device is abnormal, and during normal operation and when the device is abnormal. A sound different from the output sound is output. In other words, the display device 44 and the ringing device 45 prompt the serviceman to specify data by an expression operation different from the normal time and the abnormal time. An expression operation different from the expression operation during normal operation and when the device is abnormal may be performed by either the display device 44 or the ring device 45.
前述の通りステップS4における表示装置44及び鳴動装置45の動作は、ステップS2において携帯電話機6により読み取られた室内バーコード21aが特定する室内機2Aを有する空気調和機の機種を示す情報を室内機2Aに送信することをサービスマンに促す。サービスマンは、携帯電話機6を操作して、携帯電話機6に、室内バーコード21aが特定する室内機2Aを有する空気調和機の機種を示す情報を含む赤外線を室内機2Aに送信させる(S5)。
As described above, the operation of the display device 44 and the ringing device 45 in step S4 is performed by using information indicating the model of the air conditioner having the indoor unit 2A specified by the indoor barcode 21a read by the mobile phone 6 in step S2. Encourage service personnel to send to 2A. The service person operates the mobile phone 6 to cause the mobile phone 6 to transmit infrared rays including information indicating the model of the air conditioner having the indoor unit 2A specified by the indoor barcode 21a to the indoor unit 2A (S5). .
室内機2Aに取り付けられたメンテナンス用の室内機用の空気調和機用基板7の赤外線受光回路41は、携帯電話機6から赤外線を受光する。室内マイコン72の制御部78は、取得部77に対し、室内バーコード21aが特定する室内機2Aを制御するためのデータを室内メモリ73から取得することを指示する(S6)。
The infrared light receiving circuit 41 of the air conditioner substrate 7 for indoor units for maintenance attached to the indoor unit 2A receives infrared rays from the mobile phone 6. The control unit 78 of the indoor microcomputer 72 instructs the acquisition unit 77 to acquire data for controlling the indoor unit 2A specified by the indoor barcode 21a from the indoor memory 73 (S6).
ステップS6の動作が行われた後、室内機2Aの表示装置44は、取得すべきデータを指示したことを終了したことを示す情報を表示し、室内機2Aの鳴動装置45は、取得すべきデータを指示したことを終了したことを示す情報を音により出力する(S7)。すなわち、表示装置44及び鳴動装置45は終了時の動作を行う(S7)。サービスマンは、表示装置44及び鳴動装置45の終了動作を受けて、室内機2A及び室外機3Aを有する空気調和機の電源を切る(S8)。
After the operation of step S6 is performed, the display device 44 of the indoor unit 2A displays information indicating that the instruction of the data to be acquired has been completed, and the ringing device 45 of the indoor unit 2A should be acquired. Information indicating that the data instruction has been completed is output by sound (S7). That is, the display device 44 and the ringing device 45 perform the operation at the end (S7). In response to the end operation of the display device 44 and the ringing device 45, the service person turns off the air conditioner having the indoor unit 2A and the outdoor unit 3A (S8).
サービスマンは、室外機3Aにメンテナンス用の室外機用の空気調和機用基板8を取り付ける(S9)。これにより、サービスマンは、室外機用の制御基板38をメンテナンス用の室外機用の空気調和機用基板8に交換する(S9)。つまり、サービスマンは、室外機の基板を交換する(S9)。サービスマンは、携帯電話機6のカメラを用い、携帯電話機6に、室外機3Aに付けられている室外バーコード31aを読み取らせる(S10)。サービスマンは、室内機2A及び室外機3Aを有する空気調和機の電源を入れる(S11)。
The service person attaches the air conditioner substrate 8 for the outdoor unit for maintenance to the outdoor unit 3A (S9). Thereby, the service person replaces the control board 38 for the outdoor unit with the air conditioner board 8 for the outdoor unit for maintenance (S9). That is, the service person replaces the substrate of the outdoor unit (S9). The service person uses the camera of the mobile phone 6 to cause the mobile phone 6 to read the outdoor barcode 31a attached to the outdoor unit 3A (S10). The service person turns on the air conditioner having the indoor unit 2A and the outdoor unit 3A (S11).
メンテナンス用の室外機用の空気調和機用基板8が室外機3Aに取り付けられているが、メンテナンス用の室外機用の空気調和機用基板8における室外メモリ83が有するデータのうちのメンテナンス後に用いられるデータはまだ特定されていない。そのため、室内機2Aと室外機3Aとの通信により、室内機2Aが、データが特定されていないことを把握すると、室内機2Aの表示装置44は通常運転時及び機器の異常時に表示する情報と異なる情報を表示し、室内機2Aの鳴動装置45は通常運転時及び機器の異常時に出力する音と異なる音を出力する(S12)。つまり、表示装置44及び鳴動装置45が動作する(S12)。なお、低待機電力のために室内機2Aに室外給電制御用のリレーが搭載されている場合は、リレーをオンさせて室外機3Aへの給電が行われた後にステップS12の動作が行われる。
The maintenance-use outdoor unit air conditioner board 8 is attached to the outdoor unit 3A, and is used after maintenance of the data stored in the outdoor memory 83 in the maintenance-purpose outdoor unit air conditioner board 8. The data to be obtained has not yet been identified. Therefore, when the indoor unit 2A grasps that the data is not specified through communication between the indoor unit 2A and the outdoor unit 3A, the display device 44 of the indoor unit 2A displays information displayed during normal operation and when the device is abnormal. Different information is displayed, and the sounding device 45 of the indoor unit 2A outputs a sound different from the sound output during normal operation and when the device is abnormal (S12). That is, the display device 44 and the ringing device 45 operate (S12). In addition, when the outdoor unit power supply control relay is mounted on the indoor unit 2A for low standby power, the operation of step S12 is performed after the relay is turned on and power is supplied to the outdoor unit 3A.
ステップS12における表示装置44及び鳴動装置45の動作は、ステップS10において携帯電話機6により読み取られた室外バーコード31aが特定する室外機3Aを有する空気調和機の機種を示す情報を室内機2Aに送信することをサービスマンに促す。サービスマンは、携帯電話機6を操作して、携帯電話機6に、室外バーコード31aが特定する室外機3Aを有する空気調和機の機種を示す情報を含む赤外線を室内機2Aに送信させる(S13)。
In the operation of the display device 44 and the ringing device 45 in step S12, information indicating the model of the air conditioner having the outdoor unit 3A specified by the outdoor barcode 31a read by the mobile phone 6 in step S10 is transmitted to the indoor unit 2A. Encourage service personnel to do. The service person operates the mobile phone 6 to cause the mobile phone 6 to transmit infrared rays including information indicating the model of the air conditioner having the outdoor unit 3A specified by the outdoor bar code 31a to the indoor unit 2A (S13). .
室内機2Aに取り付けられたメンテナンス用の室内機用の空気調和機用基板7の赤外線受光回路41は、携帯電話機6から赤外線を受光する。室内通信回路79は、室外機3Aを有する空気調和機の機種を示す情報をメンテナンス用の室外機用の空気調和機用基板8に送信する(S14)。
The infrared light receiving circuit 41 of the air conditioner substrate 7 for indoor units for maintenance attached to the indoor unit 2A receives infrared rays from the mobile phone 6. The indoor communication circuit 79 transmits information indicating the model of the air conditioner having the outdoor unit 3A to the air conditioner substrate 8 for the outdoor unit for maintenance (S14).
ステップS14の動作が行われた後、メンテナンス用の室外機用の空気調和機用基板8では、室外マイコン82の制御部88は、ステップS14においてメンテナンス用の室内機用の空気調和機用基板7が送信した情報をもとに、取得部87に対し、室外バーコード31aが特定する室外機3Aを制御するためのデータを室外メモリ83から取得することを指示する(S15)。
After the operation of step S14 is performed, in the air conditioner substrate 8 for the outdoor unit for maintenance, the control unit 88 of the outdoor microcomputer 82 in step S14, the air conditioner substrate 7 for the indoor unit for maintenance in step S14. Is acquired from the outdoor memory 83 (S15). The acquisition unit 87 is instructed to acquire data for controlling the outdoor unit 3A specified by the outdoor barcode 31a from the outdoor memory 83 (S15).
つまり、メンテナンス用の室内機用の空気調和機用基板7の赤外線受光回路41が、室内バーコード21aを読み取って室内バーコード21aが特定するいずれか1機種を示す情報を含む赤外線を携帯電話機6から受光する。室内機2Aにおいて、赤外線受光回路41によって受光された赤外線が含む情報が示す機種の空気調和機を制御するためのデータが特定された後に、携帯電話機6がカメラを用いて室外バーコード31aを読み取って室外バーコード31aが特定するいずれか1機種を示す情報を含む赤外線を赤外線受光回路41に送信する。室内機2Aは、室外バーコード31aが特定するいずれか1機種を示す情報をメンテナンス用の室外機用の空気調和機用基板8に送信する。室外通信回路81は、室内機2Aからいずれか1機種を示す情報を取得し、室外マイコン82の制御部88は、室外通信回路81が受信した情報をもとに、取得部87に対し、室外バーコード31aが特定する室外機3Aを制御するためのデータを室外メモリ83から取得することを指示する(S15)。
That is, the infrared light receiving circuit 41 of the air conditioner substrate 7 for indoor units for maintenance reads the indoor barcode 21a and transmits infrared rays including information indicating any one model specified by the indoor barcode 21a. Receive light from. In the indoor unit 2A, after the data for controlling the air conditioner of the model indicated by the information included in the infrared light received by the infrared light receiving circuit 41 is specified, the mobile phone 6 reads the outdoor barcode 31a using the camera. Then, infrared light including information indicating any one model specified by the outdoor bar code 31a is transmitted to the infrared light receiving circuit 41. The indoor unit 2A transmits information indicating any one model specified by the outdoor barcode 31a to the air conditioner substrate 8 for the outdoor unit for maintenance. The outdoor communication circuit 81 acquires information indicating one of the models from the indoor unit 2A, and the control unit 88 of the outdoor microcomputer 82 transmits the information to the acquisition unit 87 based on the information received by the outdoor communication circuit 81. It is instructed to acquire data for controlling the outdoor unit 3A specified by the barcode 31a from the outdoor memory 83 (S15).
ステップS15の動作が行われた後、メンテナンス用の室外機用の空気調和機用基板8は、室外マイコン82の制御部88が取得部87に対し室外バーコード31aが特定する室外機3Aを制御するためのデータを室外メモリ83から取得することを指示したこと示す情報をメンテナンス用の室内機用の空気調和機用基板7に送信する(S16)。室内機2Aの表示装置44は、取得すべきデータを指示したことを終了したことを示す情報を表示し、室内機2Aの鳴動装置45は、取得すべきデータを指示したことを終了したことを示す情報を音により出力する(S17)。すなわち、表示装置44及び鳴動装置45は終了時の動作を行う(S17)。サービスマンは、表示装置44及び鳴動装置45の終了動作を受けて、室内機2A及び室外機3Aを有する空気調和機の電源を切る(S18)。上述の方法により、空気調和機1のメンテナンスが行われる。
After the operation of step S15 is performed, the air conditioner board 8 for the outdoor unit for maintenance controls the outdoor unit 3A specified by the outdoor barcode 31a by the control unit 88 of the outdoor microcomputer 82 with respect to the acquisition unit 87. Information indicating that it has instructed to acquire the data to be acquired from the outdoor memory 83 is transmitted to the air conditioner substrate 7 for indoor units for maintenance (S16). The display device 44 of the indoor unit 2A displays information indicating that the instruction for the data to be acquired has been completed, and the ringing device 45 of the indoor unit 2A indicates that the instruction for the data to be acquired has been completed. The information shown is output by sound (S17). That is, the display device 44 and the ringing device 45 perform the operation at the end (S17). In response to the end operation of the display device 44 and the ringing device 45, the service person turns off the air conditioner having the indoor unit 2A and the outdoor unit 3A (S18). Maintenance of the air conditioner 1 is performed by the above-described method.
なお、上述の方法では、図1に示す空気調和機1が有する室内機2の室内機用の制御基板27をメンテナンス用の室内機用の空気調和機用基板7に交換すると共に、空気調和機1が有する室外機3の室外機用の制御基板38をメンテナンス用の室外機用の空気調和機用基板8に交換している。しかしながら、室内機用の制御基板27及び室外機用の制御基板38の一方において不具合が生じていない場合は、不具合のない制御基板は交換する必要はない。
In the above-described method, the indoor unit control board 27 of the indoor unit 2 of the air conditioner 1 shown in FIG. 1 is replaced with a maintenance indoor unit air conditioner board 7 and the air conditioner The control board 38 for the outdoor unit of the outdoor unit 3 of 1 is replaced with the air conditioner board 8 for the outdoor unit for maintenance. However, if there is no problem on one of the control board 27 for the indoor unit and the control board 38 for the outdoor unit, it is not necessary to replace the control board having no fault.
室内機用の制御基板27が正常で室外機用の制御基板38に不具合があった場合、室外機用の制御基板38がメンテナンス用の室外機用の空気調和機用基板8に交換される。この場合、上述の方法において、室内機2Aは室内機2に置き換えられる。室内機2が有する室内機用の制御基板27の室内通信回路46は、ステップS14において、室外機3Aを有する空気調和機の機種を示す情報をメンテナンス用の室外機用の空気調和機用基板8に送信する。
When the indoor unit control board 27 is normal and the outdoor unit control board 38 is defective, the outdoor unit control board 38 is replaced with a maintenance outdoor unit air conditioner board 8. In this case, the indoor unit 2A is replaced with the indoor unit 2 in the above-described method. In step S14, the indoor communication circuit 46 of the indoor unit control board 27 included in the indoor unit 2 provides information indicating the type of the air conditioner having the outdoor unit 3A to the air conditioner board 8 for maintenance outdoor unit. Send to.
低待機電力のために室内機2又は室内機2Aに室外給電制御用のリレーが搭載されている場合は、遠隔操作機器60からの信号が室内機2又は室内機2Aに入るまでは室外機3Aへの給電は行われない。室外機3Aへの給電が行われなければ、室内機2又は室内機2Aはメンテナンス用の室外機用の空気調和機用基板8のデータが未確定であることを把握することができない。メンテナンス時においては、メンテナンス用の室内機用の空気調和機用基板7の赤外線受光回路41が携帯電話機6からの室外バーコード31aの情報を受信した時にリレーはオンし、室外機3Aへの給電が行われる。室外機3Aへの給電が行われた後に、室内機2又は室内機2Aは表示装置44及び鳴動装置45を用いてデータの指定を促す動作を行う。
When a relay for outdoor power supply control is mounted on the indoor unit 2 or the indoor unit 2A for low standby power, the outdoor unit 3A is used until the signal from the remote control device 60 enters the indoor unit 2 or the indoor unit 2A. Power is not supplied to If power is not supplied to the outdoor unit 3A, the indoor unit 2 or the indoor unit 2A cannot grasp that the data of the air conditioner substrate 8 for the outdoor unit for maintenance is indeterminate. At the time of maintenance, when the infrared light receiving circuit 41 of the air conditioner substrate 7 for indoor unit for maintenance receives the information of the outdoor bar code 31a from the mobile phone 6, the relay is turned on to supply power to the outdoor unit 3A. Is done. After power is supplied to the outdoor unit 3A, the indoor unit 2 or the indoor unit 2A uses the display device 44 and the ringing device 45 to perform an operation for prompting data designation.
また、低待機電力のために室内機2又は室内機2Aに室外給電制御用のリレーが搭載されている場合においてメンテナンス用の室外機用の空気調和機用基板8のデータが未確定であるにもかかわらず、室内機2又は室内機2Aが通常の運転信号を受けた場合には、その信号を受けて通常運転時と同様に室外給電制御用のリレーはオンする。これにより室内機2又は室内機2Aと室外機3Aとの通信が確立し、メンテナンス用の室外機用の空気調和機用基板8のデータが未確定である旨の情報が室内機2又は室内機2Aに伝わる。この信号を受けて室内機2又は室内機2Aは表示装置44及び鳴動装置45を用いてデータの指定を促す動作を行う。
Further, when the outdoor unit power supply control relay is mounted on the indoor unit 2 or the indoor unit 2A for low standby power, the data of the air conditioner substrate 8 for the outdoor unit for maintenance is uncertain. However, when the indoor unit 2 or the indoor unit 2A receives a normal operation signal, the relay for outdoor power supply control is turned on in response to the signal in the same manner as during normal operation. As a result, communication between the indoor unit 2 or the indoor unit 2A and the outdoor unit 3A is established, and information indicating that the data of the air conditioner substrate 8 for the outdoor unit for maintenance is unconfirmed is the indoor unit 2 or the indoor unit. It is transmitted to 2A. In response to this signal, the indoor unit 2 or the indoor unit 2A uses the display device 44 and the ringing device 45 to perform an operation for prompting data specification.
上述の通り、メンテナンス用の室内機用の空気調和機用基板7は、複数の機種の空気調和機の各々を制御するためのデータを記憶する室内メモリ73を有する。具体的には、室内メモリ73は、複数の機種の空気調和機の各々が有する室内機を制御するためのデータを記憶する。そのため、室内機用の制御基板27が搭載されている室内機2を有する空気調和機1の機種があらかじめ決められた上記の複数の機種のうちのどの機種であっても、室内機用の制御基板27に不具合が生じて室内機用の制御基板27を交換する必要が生じた場合、室内機用の制御基板27をメンテナンス用の室内機用の空気調和機用基板7に交換することができる。
As described above, the air conditioner substrate 7 for indoor units for maintenance has an indoor memory 73 for storing data for controlling each of a plurality of types of air conditioners. Specifically, the indoor memory 73 stores data for controlling the indoor units included in each of a plurality of types of air conditioners. Therefore, control for indoor units is possible regardless of the model of the plurality of predetermined models of the air conditioner 1 having the indoor unit 2 on which the control board 27 for indoor units is mounted. When a problem occurs in the board 27 and the control board 27 for the indoor unit needs to be replaced, the control board 27 for the indoor unit can be replaced with the air conditioner board 7 for the indoor unit for maintenance. .
加えて、メンテナンス用の室内機用の空気調和機用基板7に室内機用の制御基板27が有する機能を発揮させる場合、サーバを必要としない。すなわち、メンテナンス用の室内機用の空気調和機用基板7により、サーバを必要とすることなく、かつ上記の複数の機種の空気調和機の各々に対して十分な数のメンテナンス用の制御基板を必要とすることなく、あらかじめ決められた複数の機種の空気調和機のいずれの室内機に対しても制御基板を迅速に交換することができるという効果が得られる。
In addition, if the air conditioner board 7 for indoor units for maintenance is to exhibit the functions of the control board 27 for indoor units, no server is required. That is, the maintenance air conditioner board 7 for indoor units does not require a server, and a sufficient number of maintenance control boards are provided for each of the plurality of types of air conditioners. There is an effect that the control board can be quickly exchanged for any of the indoor units of a plurality of types of air conditioners determined in advance without the necessity.
同様に、メンテナンス用の室外機用の空気調和機用基板8は、複数の機種の空気調和機の各々を制御するためのデータを記憶する室外メモリ83を有する。具体的には、室外メモリ83は、複数の機種の空気調和機の各々が有する室外機を制御するためのデータを記憶する。そのため、室外機用の制御基板38が搭載されている室外機3を有する空気調和機1の機種があらかじめ決められた上記の複数の機種のうちのどの機種であっても、室外機用の制御基板38に不具合が生じて室外機用の制御基板38を交換する必要が生じた場合、室外機用の制御基板38をメンテナンス用の室外機用の空気調和機用基板8に交換することができる。
Similarly, the maintenance-purpose outdoor unit air conditioner board 8 has an outdoor memory 83 for storing data for controlling each of a plurality of types of air conditioners. Specifically, the outdoor memory 83 stores data for controlling the outdoor unit included in each of a plurality of types of air conditioners. Therefore, control for the outdoor unit is possible regardless of the model of the plurality of predetermined models of the air conditioner 1 having the outdoor unit 3 on which the control board 38 for the outdoor unit is mounted. When a malfunction occurs in the board 38 and the control board 38 for the outdoor unit needs to be replaced, the control board 38 for the outdoor unit can be replaced with the air conditioner board 8 for the outdoor unit for maintenance. .
加えて、メンテナンス用の室外機用の空気調和機用基板8に室外機用の制御基板38が有する機能を発揮させる場合、サーバを必要としない。すなわち、メンテナンス用の室外機用の空気調和機用基板8により、サーバを必要とすることなく、かつ上記の複数の機種の空気調和機の各々に対して十分な数のメンテナンス用の制御基板を必要とすることなく、あらかじめ決められた複数の機種の空気調和機のいずれの室外機に対しても制御基板を迅速に交換することができるという効果が得られる。
In addition, when the air conditioner substrate 8 for maintenance outdoor unit has the functions of the outdoor unit control board 38, no server is required. That is, the maintenance air conditioner board 8 for the outdoor unit for maintenance does not require a server, and a sufficient number of maintenance control boards are provided for each of the plurality of types of air conditioners. There is an effect that the control board can be quickly replaced with respect to any of the outdoor units of a plurality of predetermined types of air conditioners without being required.
なお、上述した実施の形態では、室内機2及び室内機2Aには室内バーコード21aが付けられているが、室内バーコード21aは室内機2及び室内機2Aに付けられていなくてもよい。室内バーコード21aが室内機2及び室内機2Aに付けられていない場合、例えば、複数の機種の各々の室内バーコード21aが印刷されたシートが用いられる。室内機2及び室内機2Aの筐体には室内機2及び室内機2Aの機種を特定する情報が付けられているので、サービスマンは筐体に付けられている情報から室内機2及び室内機2Aの機種を特定し、シートのなかの特定した機種に対応する室内バーコード21aを携帯電話機6に読み取らせてもよい。
In the above-described embodiment, the indoor bar code 21a is attached to the indoor unit 2 and the indoor unit 2A. However, the indoor bar code 21a may not be attached to the indoor unit 2 and the indoor unit 2A. When the indoor barcode 21a is not attached to the indoor unit 2 and the indoor unit 2A, for example, a sheet on which the indoor barcode 21a of each of a plurality of models is printed is used. Since information specifying the models of the indoor unit 2 and the indoor unit 2A is attached to the casings of the indoor unit 2 and the indoor unit 2A, the service person can check the indoor unit 2 and the indoor unit from the information attached to the casing. The mobile phone 6 may be made to read the indoor barcode 21a corresponding to the specified model in the seat by specifying the model of 2A.
同様に、室外機3及び室外機3Aには室外バーコード31aが付けられているが、室外バーコード31aは室外機3及び室外機3Aに付けられていなくてもよい。室外バーコード31aが室外機3及び室外機3Aに付けられていない場合、例えば、複数の機種の各々の室外バーコード31aが印刷されたシートが用いられる。室外機3及び室外機3Aの筐体には室外機3及び室外機3Aの機種を特定する情報が付けられているので、サービスマンは筐体に付けられている情報から室外機3及び室外機3Aの機種を特定し、シートのなかの特定した機種に対応する室外バーコード31aを携帯電話機6に読み取らせてもよい。
Similarly, the outdoor unit 3 and the outdoor unit 3A are attached with the outdoor barcode 31a, but the outdoor barcode 31a may not be attached to the outdoor unit 3 and the outdoor unit 3A. When the outdoor bar code 31a is not attached to the outdoor unit 3 and the outdoor unit 3A, for example, a sheet on which the outdoor bar code 31a of each of a plurality of models is printed is used. Since information specifying the models of the outdoor unit 3 and the outdoor unit 3A is attached to the casings of the outdoor unit 3 and the outdoor unit 3A, the service person can check the outdoor unit 3 and the outdoor unit from the information attached to the casing. The 3A model may be specified, and the mobile phone 6 may read the outdoor barcode 31a corresponding to the specified model in the seat.
上述した実施の形態では、空気調和機1をメンテナンスする場合、携帯電話機6が用いられる。しかしながら、携帯電話機6は、バーコードを読み取る機能を有するバーコード読取機器に置き換えられてもよい。バーコード読取機器は、カメラを有していて、サービスマンの操作によって、カメラを用いてバーコードを読み取り、読み取ったバーコードが特定する機種を示す情報を含む赤外線を送信する。
In the above-described embodiment, when the air conditioner 1 is maintained, the mobile phone 6 is used. However, the mobile phone 6 may be replaced with a barcode reading device having a function of reading a barcode. The barcode reading device has a camera, reads a barcode using the camera, and transmits infrared rays including information indicating a model specified by the read barcode.
上述した実施の形態では、メンテナンス用の室内機用の空気調和機用基板7が赤外線受光回路41を有するが、メンテナンス用の室内機用の空気調和機用基板7は赤外線受光回路41を有しなくてもよい。その場合、赤外線受光回路41は室内機2Aに設けられる。また、表示装置44、鳴動装置45及び室内通信回路79の一部又は全部は、メンテナンス用の室内機用の空気調和機用基板7とは別基板に設けられてもよい。室外通信回路81は、メンテナンス用の室外機用の空気調和機用基板8とは別基板に設けられてもよい。
In the embodiment described above, the air conditioner substrate 7 for indoor unit for maintenance has the infrared light receiving circuit 41, but the air conditioner substrate 7 for indoor unit for maintenance has the infrared light receiving circuit 41. It does not have to be. In that case, the infrared light receiving circuit 41 is provided in the indoor unit 2A. Moreover, a part or all of the display device 44, the ringing device 45, and the indoor communication circuit 79 may be provided on a separate substrate from the air conditioner substrate 7 for indoor units for maintenance. The outdoor communication circuit 81 may be provided on a separate substrate from the air conditioner substrate 8 for the outdoor unit for maintenance.
上述した実施の形態では、室内機用の制御基板27がメンテナンス用の室内機用の空気調和機用基板7に交換される。しかしながら、メンテナンス用の室内機用の空気調和機用基板7が室内機2Aに搭載されていて、当該メンテナンス用の室内機用の空気調和機用基板7に不具合が生じ、当該メンテナンス用の室内機用の空気調和機用基板7が新たなメンテナンス用の室内機用の空気調和機用基板7に交換されてもよい。同様に、メンテナンス用の室外機用の空気調和機用基板8が室外機3Aに搭載されていて、当該メンテナンス用の室外機用の空気調和機用基板8に不具合が生じ、当該メンテナンス用の室外機用の空気調和機用基板8が新たなメンテナンス用の室外機用の空気調和機用基板8に交換されてもよい。
In the above-described embodiment, the control board 27 for indoor units is replaced with the air conditioner board 7 for indoor units for maintenance. However, since the air conditioner board 7 for maintenance indoor unit is mounted on the indoor unit 2A, a problem occurs in the air conditioner board 7 for indoor unit for maintenance, and the maintenance indoor unit The air conditioner substrate 7 may be replaced with a new maintenance indoor unit air conditioner substrate 7. Similarly, since the air conditioner substrate 8 for maintenance outdoor unit is mounted on the outdoor unit 3A, a problem occurs in the air conditioner substrate 8 for maintenance outdoor unit, and the maintenance outdoor unit The air conditioner substrate 8 for a machine may be replaced with a new air conditioner substrate 8 for an outdoor unit for maintenance.
機能又はコストに対する市場の要望に応えるため多くの多機を有する上位機種から基本機能のみを有する下位機種がラインナップされている。上位機種の基板に対して下位機種では不要な回路は実装されずに量産される場合もある。また、中位機種においては上記機種から一部の機能を外したものがラインナップされ、上位機種の基板に対して中位機種の基板では不要な回路は実装されずに量産される場合もある。
∙ In order to meet market demands for functions or costs, there is a lineup of high-end models with many multi-function machines and low-end models with only basic functions. In some cases, unnecessary circuits are not mounted on the lower model but are mass-produced on the upper model board. In addition, in the middle-level model, products obtained by removing a part of the functions from the above-mentioned model are lined up, and there is a case where unnecessary circuits are not mounted on the middle-level model board and are mass-produced with respect to the higher-level model board.
図6は、量産機種における複数の種類の室内機用の制御基板を示す図である。図6に示すように、4つのシリーズに対応して、第1の室内機用の制御基板27α、第2の室内機用の制御基板27β、第3の室内機用の制御基板27γ及び第4の室内機用の制御基板27δが、量産の基板として用いられている。当該4つの基板の相違点は、以下の通りである。
FIG. 6 is a diagram showing a control board for a plurality of types of indoor units in a mass production model. As shown in FIG. 6, corresponding to the four series, the control board 27α for the first indoor unit, the control board 27β for the second indoor unit, the control board 27γ for the third indoor unit, and the fourth The control board 27δ for the indoor unit is used as a mass production board. The differences between the four substrates are as follows.
図6に示す通り、第1の室内機用の制御基板27αはA回路、B回路及びC回路を有しており、第2の室内機用の制御基板27βはA回路、B回路、C回路及びD回路を有している。第3の室内機用の制御基板27γはA回路、B回路、C回路及びE回路を有しており、第4の室内機用の制御基板27δはA回路、B回路、C回路、D回路及びE回路を有している。
As shown in FIG. 6, the control board 27α for the first indoor unit has an A circuit, a B circuit, and a C circuit, and the control board 27β for the second indoor unit has an A circuit, a B circuit, and a C circuit. And a D circuit. The control board 27γ for the third indoor unit has an A circuit, a B circuit, a C circuit, and an E circuit, and the control board 27δ for the fourth indoor unit has an A circuit, a B circuit, a C circuit, and a D circuit. And an E circuit.
ここで、A回路、B回路及びC回路は基本回路であって、各シリーズが共通でもつ回路であり、A回路、B回路及びC回路の各々は例えば通信回路、赤外線受信回路又はファンモータ駆動回路である。また、D回路及びE回路は中上位機種がもつメリットアップ機能用の回路であり、D回路及びE回路の各々は例えば人感センサ回路又はフィルタお掃除モータ駆動回路である。そのため、第1の室内機用の制御基板27αが下位機種用であり、第2の室内機用の制御基板27β及び第3の室内機用の制御基板27γが中位機種用であり、第4の室内機用の制御基板27δが上位機種用である。
Here, the A circuit, the B circuit, and the C circuit are basic circuits that are common to each series. Each of the A circuit, the B circuit, and the C circuit is, for example, a communication circuit, an infrared receiving circuit, or a fan motor drive Circuit. The D circuit and the E circuit are circuits for improving the merit of the middle-upper model, and each of the D circuit and the E circuit is, for example, a human sensor circuit or a filter cleaning motor drive circuit. Therefore, the control board 27α for the first indoor unit is for the lower model, the control board 27β for the second indoor unit and the control board 27γ for the third indoor unit are for the middle model, and the fourth The control board 27δ for the indoor unit is for the upper model.
それぞれのシリーズにおいて能力の異なる複数の機種がラインナップされているため、それぞれのシリーズごとに量産基板と同一回路をもったメンテナンス用の室内機用の空気調和機用基板7(メンテナンス用の第1の室内機用の空気調和機用基板、メンテナンス用の第2の室内機用の空気調和機用基板、メンテナンス用の第3の室内機用の空気調和機用基板及びメンテナンス用の第4の室内機用の空気調和機用基板)をもつことでもメンテナンス用基板の集約のメリットが得られるが、次のようにすることで更に基板の集約が可能である。
Since there are multiple models with different capabilities in each series, the air conditioner board 7 for maintenance indoor units having the same circuit as the mass production board for each series (the first maintenance board) Air conditioner substrate for indoor unit, air conditioner substrate for second indoor unit for maintenance, air conditioner substrate for third indoor unit for maintenance, and fourth indoor unit for maintenance However, it is possible to further consolidate substrates by doing as follows.
メンテナンス用の第4の室内機用の空気調和機用基板は回路としてフル実装であるためデータを適合させれば第1の室内機、第2の室内機、第3の室内機及び第4の室内機のシリーズのいずれの機種にも使用可能である。
Since the air conditioner board for the fourth indoor unit for maintenance is fully mounted as a circuit, the first indoor unit, the second indoor unit, the third indoor unit and the fourth indoor unit can be obtained by adapting the data. It can be used for any model in the indoor unit series.
なお、量産機種では不要回路を実装することで量産コストが上昇するため基本的に下位機種に上位機種にも対応可能な基板を用いることはないが、メンテナンス用の空気調和機用基板においては仕様を分けることによる必要な基板の枚数の増加による諸費用(製造、輸送又は保管などによる費用)の増加を抑制できるため、共通化による多少の単価上昇よりもコストメリットが大きくなるため集約を優先する判断が可能である。
For mass-produced models, mounting the unnecessary circuit increases the mass production cost, so there is basically no need to use a board that can support the higher-order model for the lower-order model. Since the increase in various expenses (expenses due to manufacturing, transportation, storage, etc.) due to the increase in the number of necessary substrates due to separation can be suppressed, the cost advantage is greater than the slight increase in unit price due to the commonization, so priority is given to aggregation Judgment is possible.
上述のように複数のシリーズを集約する場合、携帯電話機6は、室内バーコード21aが特定するシリーズを示す情報を含む赤外線を室内機2Aに出力する。取得部77は、携帯電話機6が出力した赤外線に含まれる情報が示すシリーズにもしたがってデータを取得する。
When collecting a plurality of series as described above, the cellular phone 6 outputs infrared rays including information indicating the series specified by the indoor barcode 21a to the indoor unit 2A. The acquisition unit 77 also acquires data according to the series indicated by the information included in the infrared rays output from the mobile phone 6.
回路がフル実装されていなくともメンテナンス用の第3の室内機用の空気調和機用基板が第1の室内機及び第3の室内機のシリーズのいずれの機種にも対応可能であるように、搭載されるメモリの容量に応じて適用可能なシリーズ及び機種数を決めることもできる。また、遠隔操作機器60からの信号のパターン数又は内外通信のパターン数によっても対応可能機種数が制約を受けるので、それに応じてコストミニマムなメンテナンス基板の仕様を決める必要がある。
Even if the circuit is not fully mounted, the air conditioner board for the third indoor unit for maintenance can be compatible with both models of the first indoor unit and the third indoor unit series. The applicable series and the number of models can be determined according to the capacity of the installed memory. In addition, since the number of compatible models is limited by the number of signal patterns from the remote operation device 60 or the number of patterns of internal / external communication, it is necessary to determine the specifications of a minimal cost maintenance board accordingly.
メンテナンス用の室外機用の空気調和機用基板8に対してもメンテナンス用の室内機用の空気調和機用基板7と同様に、より多機能な基板にて適用可能なシリーズ又は機種を増やしても良い。
For the air conditioner board 8 for maintenance outdoor units, as with the air conditioner board 7 for maintenance indoor units, the number of series or models that can be applied with more multifunctional boards is increased. Also good.
上述した実施の形態では、室内バーコード21a及び室外バーコード31aが用いられて、携帯電話機6が、室内バーコード21a及び室外バーコード31aを読み取って、室内バーコード21a及び室外バーコード31aの各々が特定する機種を示す情報を含む赤外線を室内機2Aに送信する。しかしながら、室内バーコード21a及び室外バーコード31aは用いられなくてもよい。その場合、複数の機種のなかからいずれか1機種を選択させる画面を表示する機能が遠隔操作機器60に設けられる。サービスマンは、機種を特定する情報が記載された銘板を参照して画面に表示された複数の機種のなかからいずれか1機種を選択し、遠隔操作機器60に、選択されたいずれか1機種の情報を室内機2Aに送信させる。
In the embodiment described above, the indoor barcode 21a and the outdoor barcode 31a are used, and the mobile phone 6 reads the indoor barcode 21a and the outdoor barcode 31a, and each of the indoor barcode 21a and the outdoor barcode 31a. An infrared ray including information indicating the model specified by is transmitted to the indoor unit 2A. However, the indoor barcode 21a and the outdoor barcode 31a need not be used. In that case, the remote operation device 60 is provided with a function of displaying a screen for selecting any one of a plurality of models. The service person refers to the nameplate on which the information for identifying the model is described, selects one of a plurality of models displayed on the screen, and selects one of the selected models for the remote operation device 60. Is transmitted to the indoor unit 2A.
図6に示す4つのシリーズに対応して、メンテナンス用の第1の室内機用の空気調和機用基板、メンテナンス用の第2の室内機用の空気調和機用基板、メンテナンス用の第3の室内機用の空気調和機用基板及びメンテナンス用の第4の室内機用の空気調和機用基板の4個のメンテナンス用の室内機用の空気調和機用基板が用意される場合、4つのシリーズに対応して4個の遠隔操作機器60が用意されてもよい。4個の遠隔操作機器60の各々は、いずれか1機種の情報を室内機2Aに送信する際、対応するシリーズの情報も室内機2Aに送信する。これにより、4個のシリーズの各々に対応するメンテナンス用の室内機用の空気調和機用基板の機能を設定する際、シリーズの情報の送信が簡便になると共に、シリーズの情報の誤送信を防止することができる。
Corresponding to the four series shown in FIG. 6, the air conditioner substrate for the first indoor unit for maintenance, the air conditioner substrate for the second indoor unit for maintenance, the third for maintenance When four air conditioner boards for indoor units for maintenance are prepared: an air conditioner board for indoor units and an air conditioner board for fourth indoor unit for maintenance, four series Corresponding to the four remote control devices 60 may be prepared. When each of the four remote control devices 60 transmits information on one of the models to the indoor unit 2A, the corresponding remote control device 60 also transmits information on the corresponding series to the indoor unit 2A. As a result, when setting the function of the air conditioner board for indoor units for maintenance corresponding to each of the four series, the transmission of the series information is simplified and the erroneous transmission of the series information is prevented. can do.
図2では、メンテナンス用の室内機用の空気調和機用基板7及びメンテナンス用の室外機用の空気調和機用基板8の各々は一枚の基板である。しかしながら、メンテナンス用の室内機用の空気調和機用基板及びメンテナンス用の室外機用の空気調和機用基板の各々は、複数枚の基板で構成されていてもよい。
In FIG. 2, each of the air conditioner substrate 7 for the indoor unit for maintenance and the air conditioner substrate 8 for the outdoor unit for maintenance is a single substrate. However, each of the air conditioner substrate for the indoor unit for maintenance and the air conditioner substrate for the outdoor unit for maintenance may be composed of a plurality of substrates.
上述した実施の形態では、メンテナンス用の室内機用の空気調和機用基板7が有する受付部76、取得部77及び制御部78の機能は室内マイコン72によって実現される。しかしながら、受付部76、取得部77及び制御部78の機能の少なくとも一部は、処理回路65によって実現されてもよい。図7は、実施の形態に係るメンテナンス用の室内機用の空気調和機用基板7が有する受付部76、取得部77及び制御部78の機能の少なくとも一部が処理回路65によって実現される場合の処理回路65を示す図である。同様に、メンテナンス用の室外機用の空気調和機用基板8が有する受付部86、取得部87及び制御部88の機能の少なくとも一部は、処理回路65と同等の処理回路によって実現されてもよい。
In the above-described embodiment, the functions of the reception unit 76, the acquisition unit 77, and the control unit 78 included in the air conditioner substrate 7 for indoor units for maintenance are realized by the indoor microcomputer 72. However, at least some of the functions of the reception unit 76, the acquisition unit 77, and the control unit 78 may be realized by the processing circuit 65. FIG. 7 shows a case where at least some of the functions of the reception unit 76, the acquisition unit 77, and the control unit 78 included in the air conditioner substrate 7 for indoor units for maintenance according to the embodiment are realized by the processing circuit 65. It is a figure which shows the processing circuit 65 of. Similarly, at least some of the functions of the reception unit 86, the acquisition unit 87, and the control unit 88 of the maintenance-purpose outdoor unit air conditioner substrate 8 may be realized by a processing circuit equivalent to the processing circuit 65. Good.
処理回路65は、専用のハードウェアである。処理回路65は、例えば、単一回路、複合回路、プログラム化されたプロセッサ、並列プログラム化されたプロセッサ、ASIC(Application Specific Integrated Circuit)、FPGA(Field-Programmable Gate Array)、又はこれらを組み合わせたものである。受付部76、取得部77及び制御部78の一部は、残部とは別個の専用のハードウェアであってもよい。受付部86、取得部87及び制御部88の一部も、残部とは別個の専用のハードウェアであってもよい。
The processing circuit 65 is dedicated hardware. The processing circuit 65 is, for example, a single circuit, a composite circuit, a programmed processor, a parallel programmed processor, an ASIC (Application Specific Integrated Circuit), an FPGA (Field-Programmable Gate Array), or a combination of these. It is. A part of the reception unit 76, the acquisition unit 77, and the control unit 78 may be dedicated hardware separate from the remaining unit. The reception unit 86, the acquisition unit 87, and a part of the control unit 88 may also be dedicated hardware separate from the remaining unit.
受付部76、取得部77及び制御部78の機能の一部は、室内マイコン72によって実現され、残部は処理回路65によって実現されてもよい。同様に、受付部86、取得部87及び制御部88の機能の一部は、室外マイコン82によって実現され、残部は処理回路によって実現されてもよい。
Some of the functions of the reception unit 76, the acquisition unit 77, and the control unit 78 may be realized by the indoor microcomputer 72, and the rest may be realized by the processing circuit 65. Similarly, some of the functions of the reception unit 86, the acquisition unit 87, and the control unit 88 may be realized by the outdoor microcomputer 82, and the rest may be realized by a processing circuit.
以上の実施の形態に示した構成は、本発明の内容の一例を示すものであり、別の公知の技術と組み合わせることも可能であるし、本発明の要旨を逸脱しない範囲で、構成の一部を省略又は変更することも可能である。
The configuration described in the above embodiment shows an example of the contents of the present invention, and can be combined with another known technique, and can be combined with other configurations without departing from the gist of the present invention. It is also possible to omit or change the part.
1 空気調和機、2,2A 室内機、3,3A 室外機、6 携帯電話機、7 メンテナンス用の室内機用の空気調和機用基板、8 メンテナンス用の室外機用の空気調和機用基板、10 空気調和機のメンテナンスシステム、21 ラベル、21a 室内バーコード、22 室内センサ、23 フラップ、24 ステッピングモータ、25 室内ファン、26 室内ファンモータ、27 室内機用の制御基板、27α 第1の室内機用の制御基板、27β 第2の室内機用の制御基板、27γ 第3の室内機用の制御基板、27δ 第4の室内機用の制御基板、31 ラベル、31a 室外バーコード、32 室外センサ、33 コンプレッサ、34 室外ファン、35 室外ファンモータ、36 四方弁、37 リニア電動弁、38 室外機用の制御基板、41 赤外線受光回路、42,72 室内マイコン、43,73 室内メモリ、44 表示装置、45 鳴動装置、46,79 室内通信回路、51,81 室外通信回路、52,82 室外マイコン、53,83 室外メモリ、60 遠隔操作機器、65 処理回路、75,85 記憶部、76,86 受付部、77,87 取得部、78,88 制御部。
DESCRIPTION OF SYMBOLS 1 Air conditioner, 2,2A indoor unit, 3,3A outdoor unit, 6 mobile phone, 7 Air conditioner board for indoor unit for maintenance, 8 Air conditioner board for outdoor unit for maintenance, 10 Air conditioner maintenance system, 21 label, 21a indoor bar code, 22 indoor sensor, 23 flap, 24 stepping motor, 25 indoor fan, 26 indoor fan motor, 27 indoor unit control board, 27α for first indoor unit Control board, 27β second indoor unit control board, 27γ third indoor unit control board, 27δ fourth indoor unit control board, 31 label, 31a outdoor barcode, 32 outdoor sensor, 33 Compressor, 34 outdoor fan, 35 outdoor fan motor, 36 four-way valve, 37 linear motor operated valve, 38 rooms Control board for machine, 41 infrared receiving circuit, 42, 72 indoor microcomputer, 43, 73 indoor memory, 44 display device, 45 ringing device, 46, 79 indoor communication circuit, 51, 81 outdoor communication circuit, 52, 82 outdoor microcomputer 53, 83 Outdoor memory, 60 remote control devices, 65 processing circuit, 75, 85 storage unit, 76, 86 reception unit, 77, 87 acquisition unit, 78, 88 control unit.
Claims (5)
- 空気調和機に含まれる室内機と室外機とのうちの一方に搭載されるメンテナンス用の空気調和機用基板であって、
複数の機種の空気調和機の各々を制御するためのデータを記憶するメモリと、
前記複数の機種のうちのいずれか1機種の空気調和機を制御するためのデータを前記メモリから取得する取得部と、
前記取得部によって取得されたデータをもとに前記メンテナンス用の空気調和機用基板が搭載される前記室内機又は前記室外機の運転を制御する制御部と
を備えることを特徴とするメンテナンス用の空気調和機用基板。 An air conditioner substrate for maintenance mounted on one of an indoor unit and an outdoor unit included in the air conditioner,
A memory for storing data for controlling each of a plurality of types of air conditioners;
An acquisition unit for acquiring, from the memory, data for controlling any one of the plurality of models of the air conditioner;
A maintenance unit comprising: a control unit that controls the operation of the indoor unit or the outdoor unit on which the maintenance air conditioner substrate is mounted based on the data acquired by the acquisition unit. Air conditioner substrate. - 前記メンテナンス用の空気調和機用基板は前記室内機に搭載され、
前記室内機には、前記いずれか1機種を特定するバーコードが付けられており、
前記取得部は、前記バーコードを読み取って前記バーコードが特定する前記いずれか1機種を示す情報を含む赤外線を送信する携帯電話機からの赤外線を受光する赤外線受光回路によって受光された赤外線が含む情報が示す機種の空気調和機を制御するためのデータを前記メモリから取得する
ことを特徴とする請求項1に記載のメンテナンス用の空気調和機用基板。 The maintenance air conditioner board is mounted on the indoor unit,
The indoor unit has a barcode that identifies any one of the models,
The acquisition unit includes information contained in infrared rays received by an infrared light receiving circuit that receives infrared rays from a mobile phone that transmits infrared rays including information indicating any one model specified by the barcode by reading the barcode. The air conditioner substrate for maintenance according to claim 1, wherein data for controlling the air conditioner of the model indicated by is acquired from the memory. - 通信回路を更に備え、
前記メンテナンス用の空気調和機用基板は、前記室外機に搭載されるメンテナンス用の室外機用の空気調和機用基板であって、
前記室内機には、前記いずれか1機種を特定する室内バーコードが付けられており、
前記室外機には、前記いずれか1機種を特定する室外バーコードが付けられており、
前記室内機は、赤外線を受光する赤外線受光回路を有し、
前記赤外線受光回路が、前記室内バーコードを読み取って前記室内バーコードが特定する前記いずれか1機種を示す情報を含む赤外線を送信する携帯電話機からの赤外線を受光し、前記室内機において、前記赤外線受光回路によって受光された赤外線が含む情報が示す機種の空気調和機を制御するためのデータが特定された後に、前記携帯電話機が前記室外バーコードを読み取って前記室外バーコードが特定する前記いずれか1機種を示す情報を含む赤外線を前記赤外線受光回路に送信して前記室内機が前記室外バーコードが特定する前記いずれか1機種を示す情報を前記メンテナンス用の室外機用の空気調和機用基板に送信した場合、前記通信回路は、前記室内機から前記いずれか1機種を示す情報を取得し、
前記取得部は、前記通信回路によって取得された情報が示す機種の空気調和機を制御するためのデータを前記メモリから取得する
ことを特徴とする請求項1に記載のメンテナンス用の空気調和機用基板。 A communication circuit;
The maintenance air conditioner substrate is an air conditioner substrate for maintenance outdoor unit mounted on the outdoor unit,
The indoor unit has an indoor barcode that identifies any one of the models,
The outdoor unit has an outdoor barcode that identifies any one of the models,
The indoor unit has an infrared receiving circuit that receives infrared rays,
The infrared light receiving circuit receives infrared rays from a mobile phone that transmits infrared rays including information indicating one of the models specified by the indoor barcode by reading the indoor barcode, and Any one of the above items that the mobile phone reads the outdoor bar code and the outdoor bar code specifies after the data for controlling the air conditioner of the model indicated by the information included in the infrared light received by the light receiving circuit is specified Infrared light containing information indicating one model is transmitted to the infrared light receiving circuit, and the indoor unit specifies information indicating any one of the models specified by the outdoor barcode. The communication circuit acquires information indicating any one of the models from the indoor unit,
The said acquisition part acquires the data for controlling the air conditioner of the model which the information acquired by the said communication circuit shows from the said memory. The air conditioner for maintenance of Claim 1 characterized by the above-mentioned. substrate. - メンテナンス用の室内機用の空気調和機用基板と、
前記メンテナンス用の室内機用の空気調和機用基板が搭載される室内機と、
携帯電話機と、
前記室内機の内部に位置すると共に赤外線を受光する赤外線受光回路とを備え、
前記メンテナンス用の室内機用の空気調和機用基板は、
複数の機種の空気調和機の各々を制御するためのデータを記憶するメモリと、
前記複数の機種のうちのいずれか1機種の空気調和機を制御するためのデータを前記メモリから取得する取得部と、
前記取得部によって取得されたデータをもとに前記室内機の運転を制御する制御部とを有し、
前記室内機には、前記いずれか1機種を特定するバーコードが付けられており、
前記携帯電話機は、カメラを有していて前記カメラを用いて前記バーコードを読み取り、前記バーコードが特定する前記いずれか1機種を示す情報を含む赤外線を前記室内機に送信し、
前記赤外線受光回路は、前記携帯電話機から前記いずれか1機種を示す情報を含む赤外線を受光し、
前記取得部は、前記赤外線受光回路によって受光された赤外線が含む情報が示す機種の空気調和機を制御するためのデータを前記メモリから取得する
ことを特徴とする空気調和機のメンテナンスシステム。 A substrate for an air conditioner for an indoor unit for maintenance;
An indoor unit on which the air conditioner substrate for the indoor unit for maintenance is mounted;
A mobile phone,
An infrared receiving circuit that is located inside the indoor unit and receives infrared rays;
The substrate for an air conditioner for an indoor unit for maintenance is as follows:
A memory for storing data for controlling each of a plurality of types of air conditioners;
An acquisition unit for acquiring, from the memory, data for controlling any one of the plurality of models of the air conditioner;
A control unit for controlling the operation of the indoor unit based on the data acquired by the acquisition unit,
The indoor unit has a barcode that identifies any one of the models,
The mobile phone has a camera, reads the barcode using the camera, transmits infrared rays including information indicating any one model specified by the barcode to the indoor unit,
The infrared light receiving circuit receives infrared light including information indicating any one of the models from the mobile phone;
The said acquisition part acquires the data for controlling the air conditioner of the model which the information which the infrared rays received by the said infrared light receiving circuit contains shows from the said memory. The maintenance system of the air conditioner characterized by the above-mentioned. - 1台の室内機と、
1台の室外機と、
前記1台の室外機に搭載されるメンテナンス用の室外機用の空気調和機用基板と、
携帯電話機とを備え、
前記メンテナンス用の室外機用の空気調和機用基板は、
複数の機種の空気調和機の各々を制御するためのデータを記憶するメモリと、
前記複数の機種のうちのいずれか1機種の空気調和機を制御するためのデータを前記メモリから取得する取得部と、
前記取得部によって取得されたデータをもとに前記1台の室外機の運転を制御する制御部と、
通信回路とを有し、
前記1台の室内機には、前記いずれか1機種を特定する室内バーコードが付けられており、
前記1台の室外機には、前記いずれか1機種を特定する室外バーコードが付けられており、
前記1台の室内機は、赤外線を受光する赤外線受光回路を有し、
前記携帯電話機は、カメラを有していて前記カメラを用いて前記室内バーコードを読み取り、前記室内バーコードが特定する前記いずれか1機種を示す情報を含む赤外線を前記1台の室内機に送信し、
前記赤外線受光回路が前記携帯電話機からの前記室内バーコードが特定する前記いずれか1機種を示す情報を含む赤外線を受光し、前記1台の室内機において、前記赤外線受光回路によって受光された赤外線が含む情報が示す機種の空気調和機を制御するためのデータが特定された後に、前記携帯電話機が前記カメラを用いて前記室外バーコードを読み取って前記室外バーコードが特定する前記いずれか1機種を示す情報を含む赤外線を前記1台の室内機に送信し、前記1台の室内機が、前記室外バーコードが特定する前記いずれか1機種を示す情報を前記メンテナンス用の室外機用の空気調和機用基板に送信した場合、前記通信回路は、前記1台の室内機から前記いずれか1機種を示す情報を取得し、
前記取得部は、前記通信回路によって取得された情報が示す機種の空気調和機を制御するためのデータを前記メモリから取得する
ことを特徴とする空気調和機のメンテナンスシステム。 One indoor unit,
One outdoor unit,
An air conditioner substrate for an outdoor unit for maintenance mounted on the one outdoor unit;
With a mobile phone,
The substrate for an air conditioner for an outdoor unit for maintenance is,
A memory for storing data for controlling each of a plurality of types of air conditioners;
An acquisition unit for acquiring, from the memory, data for controlling any one of the plurality of models of the air conditioner;
A control unit for controlling the operation of the one outdoor unit based on the data acquired by the acquisition unit;
Communication circuit,
The one indoor unit is attached with an indoor bar code that identifies any one of the models,
The one outdoor unit is attached with an outdoor bar code that identifies any one of the above models,
The one indoor unit has an infrared receiving circuit that receives infrared rays,
The mobile phone has a camera, reads the indoor barcode using the camera, and transmits infrared rays including information indicating any one of the models specified by the indoor barcode to the one indoor unit And
The infrared light receiving circuit receives infrared light including information indicating any one of the models specified by the indoor barcode from the mobile phone, and the infrared light received by the infrared light receiving circuit in the one indoor unit After the data for controlling the air conditioner of the model indicated by the information to be included is specified, the mobile phone reads the outdoor barcode using the camera, and the outdoor barcode specifies the one of the models Infrared light including information to be transmitted is transmitted to the one indoor unit, and the one indoor unit transmits information indicating the one of the models specified by the outdoor bar code to air conditioning for the outdoor unit for maintenance. When transmitted to the machine substrate, the communication circuit acquires information indicating any one of the models from the one indoor unit,
The said acquisition part acquires the data for controlling the air conditioner of the model which the information acquired by the said communication circuit shows from the said memory. The maintenance system of the air conditioner characterized by the above-mentioned.
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JP2019508354A JP6732106B2 (en) | 2017-03-27 | 2017-03-27 | Air conditioner substrate for maintenance, and air conditioner maintenance system |
PCT/JP2017/012393 WO2018179054A1 (en) | 2017-03-27 | 2017-03-27 | Air-conditioner circuit board for maintenance and maintenance system for air-conditioner |
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PCT/JP2017/012393 WO2018179054A1 (en) | 2017-03-27 | 2017-03-27 | Air-conditioner circuit board for maintenance and maintenance system for air-conditioner |
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JP3829208B2 (en) * | 2001-04-12 | 2006-10-04 | 株式会社日立製作所 | Air conditioner and service method thereof |
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JP2007334902A (en) * | 1996-07-30 | 2007-12-27 | Mitsubishi Electric Corp | Building management device system and facility controller |
JP2006132870A (en) * | 2004-11-08 | 2006-05-25 | Fujitsu General Ltd | Maintenance system for air conditioner |
US20070157639A1 (en) * | 2006-01-06 | 2007-07-12 | York International Corporation | HVAC system analysis tool |
US20070208461A1 (en) * | 2006-03-01 | 2007-09-06 | Johnson Controls Technology Company | Hvac control with programmed run-test sequence |
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