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WO2018010329A1 - 全自动调叶架角度和磅重设备 - Google Patents

全自动调叶架角度和磅重设备 Download PDF

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Publication number
WO2018010329A1
WO2018010329A1 PCT/CN2016/102308 CN2016102308W WO2018010329A1 WO 2018010329 A1 WO2018010329 A1 WO 2018010329A1 CN 2016102308 W CN2016102308 W CN 2016102308W WO 2018010329 A1 WO2018010329 A1 WO 2018010329A1
Authority
WO
WIPO (PCT)
Prior art keywords
sorting
cylinder
feed
angle
mounting plate
Prior art date
Application number
PCT/CN2016/102308
Other languages
English (en)
French (fr)
Inventor
眀昌孝
Original Assignee
江门市江海区长久机电有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 江门市江海区长久机电有限公司 filed Critical 江门市江海区长久机电有限公司
Publication of WO2018010329A1 publication Critical patent/WO2018010329A1/zh

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/16—Sorting according to weight
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/907—Devices for picking-up and depositing articles or materials with at least two picking-up heads
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/30—Fixing blades to rotors; Blade roots ; Blade spacers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02—Articles
    • B65G2201/0214—Articles of special size, shape or weigh

Definitions

  • the invention belongs to the technical field of processing equipment for leaf racks, and relates to a full-automatic vane angle and weight equipment.
  • the leaf frame is a part of the motor, and the surface of the leaf frame is generally processed by electroplating or dusting.
  • the existing leaf frame angle adjusting equipment adopts manual operation, low production efficiency, low automation level, and high demanding personnel, resulting in high labor cost and labor intensity. Large, packaging is not standardized and unified, and according to the use requirements, the surface appearance of the leaf frame can not be scratched, using manual feeding, angle adjustment, weight and classification, the surface of the leaf frame is prone to scratching, affecting the product the quality of.
  • the object of the present invention is to provide a high production efficiency, high level of automation, low labor intensity of workers, less required operators, high quality of product processing, and packaging specifications. Fully automatic vane angle and weight equipment.
  • a fully automatic vane angle and weight equipment comprising a chassis, on which a work table and a rotatable operation turntable are fixed, and the operation turntable is uniformly provided with a plurality of processing stations
  • the working table is provided with a feeding robot for feeding the leaf rack to the processing station, a one-time angle adjusting device, a secondary angle adjusting device, and a discharging robot, and the automatic vane angle and the weight equipment are also Including an electronic weight device and a sorting device, the discharge robot places the angled leaf racks on an electronic weight device for weighing, and the sorting device sorts according to the weight of the leaf rack.
  • the operation turntable is uniformly provided with six processing stations.
  • the feeding robot has the same structure as the discharging robot, and the feeding robot comprises a feeding mounting frame, a feeding lifting cylinder, a feeding lifting cylinder mounting plate, a clamping assembly, and a clamping assembly mounting plate.
  • a feed level cylinder and a feed level cylinder mounting plate the feed mounting bracket being fixed to the work table, the feed lifting cylinder mounting plate being horizontally movable mounted on the feed mounting bracket, a cylinder of the feed lifting cylinder is fixed to the feeding lifting cylinder mounting plate, the clamping assembly mounting plate is fixed on a piston rod of the feeding lifting cylinder, and the clamping assembly is mounted on the clamping assembly a loading level cylinder mounting plate is fixed on the loading plate, the cylinder of the feeding horizontal cylinder is fixed to the feeding horizontal cylinder mounting plate, and the piston of the feeding horizontal cylinder A rod is coupled to the feed lift cylinder mounting plate.
  • the number of the clamping assemblies is three, the clamping assembly comprises a clamping cylinder, a feeding jaw, the clamping cylinder is fixed on the clamping assembly mounting plate, the feeding clamp A jaw is mounted to the gripping cylinder, and the gripping cylinder drives the feed jaw to grasp and release.
  • the feed mounting bracket is fixed with a feed guide rail
  • the feed lift cylinder mounting plate is fixed with a feed guide block matched with the feed guide rail
  • the feed guide block is mounted on the feed guide block The feed guide rail.
  • the primary angle adjustment device has the same structure as the secondary angle adjustment device, and the primary angle adjustment device includes a angle adjustment mount, a angle adjustment cylinder, and a angle adjustment head, and the angle adjustment mount is fixed to The cylinder of the angle-adjusting cylinder is fixed on the angle-adjusting mount, and the angle-adjusting head is fixed on a piston rod of the angle-adjusting cylinder.
  • the sorting device comprises a sorting mount, a sorting rack, a sorting cylinder, a sorting motor, a sorting jaw and a sorting partition
  • the electronic weighing device is mounted on the sorting mounting
  • the sorting bracket a guiding rod is mounted thereon
  • the sorting moving frame is provided with a guiding hole matched with the guiding rod
  • the guiding hole is sleeved on the guiding rod
  • the cylinder hinge of the sorting cylinder is connected to the sorting mounting bracket Upper
  • a piston rod is coupled to the sorting moving frame
  • the sorting jaw is mounted on the sorting moving frame and movable on the sorting moving frame
  • the sorting motor is mounted on the sorting moving frame
  • the sorting motor drives the sorting jaw to move on the sorting moving frame by a transmission mechanism
  • the sorting partition is provided with a plurality of sorting output channels
  • the Invention of the Invention Fully automatic vane angle and weight equipment in the production process of automatic feeding, angle adjustment, weight and classification, therefore: 1, improve production efficiency and automation level; 2, the processing process is automatic, the product is not easy to scratch, The processing quality of the product is high; 3. Only the personnel can regularly put the materials into the waiting area at the front end and package at the back end, which reduces the labor intensity of the workers and reduces the number of operators; 4. Due to the reduction of employees The quantity, thus reducing the labor cost; 5, due to the classification device, the classification device can be classified according to the weight of the leaf frame, the packaging specifications are uniform, and the packaging is more standardized.
  • FIG. 1 is a perspective view showing the three-dimensional structure of a fully automatic vane angle and a pound weight apparatus according to an embodiment of the present invention.
  • Figure 2 is an enlarged view of A in Figure 1.
  • Figure 3 is an enlarged view of B in Figure 1.
  • Angle adjustment mount 51 angle adjustment cylinder 52, angle adjustment head 53;
  • the fully automatic vane angle and weight equipment comprises a base frame 1 having a square shape, and the bottom frame 1 is fixed with a table 2 and a rotatable operation turntable 3, and the bottom frame 1 is provided with a turntable for driving the turntable 3 Drive component.
  • the operation turntable 3 has a hexagonal shape on which six processing stations 31 are uniformly fixed.
  • a loading robot 4 for feeding the blade rack to the processing station 31, a primary angle adjusting device 5, a secondary angle adjusting device 6, and a discharging robot 7 are sequentially mounted on the table 2.
  • the fully automatic vane angle and weight equipment also includes an electronic weight device 8 and a sorting device 9.
  • the feed robot 4 has the same structure as the discharge robot 7.
  • the feed robot 4 includes a feed mount 411, a feed lift cylinder 415, a feed lift cylinder mounting plate 414, a gripping assembly, a gripping assembly mounting plate 416, a feed level cylinder 422, and a feed level cylinder.
  • the mounting plate 421 has three clamping assemblies, and the clamping assembly includes a clamping cylinder 417 and a feeding jaw 418.
  • the feed mounting bracket 411 is fixed on the worktable 2, and the feed mounting bracket 411 is fixed with a feed guide rail 412, and the feed lift cylinder mounting plate 414 is fixed with a feed guide block 413 matched with the feed guide rail 412.
  • the feed guide block 413 is mounted on the feed guide rail 412 such that the feed lift cylinder mounting plate 414 can be mounted horizontally on the feed mount 411.
  • the cylinder of the feed lifting cylinder 415 is fixed to the feeding lifting cylinder mounting plate 414
  • the clamping assembly mounting plate 416 is fixed to the piston rod of the feeding lifting cylinder 415
  • the clamping cylinder 417 is fixed on the clamping assembly mounting plate 416.
  • the feed jaws 418 are mounted on the gripping cylinders 417, and the gripping cylinders 417 drive the feed jaws 418 to grasp and release, thereby effecting the gripping of the vanes.
  • the feed level cylinder mounting plate 421 is fixed to the feeding mounting frame 411, the cylinder of the feeding horizontal cylinder 422 is fixed to the feeding horizontal cylinder mounting plate 421, and the piston rod of the feeding horizontal cylinder 422 is connected to the feeding lifting cylinder for installation.
  • Plate 414, feed level cylinder 422 drives feed jaws 418 to move along feed guide rail 412.
  • the feeding guide 411 is fixed with a lifting guide 419
  • the feeding lifting cylinder mounting plate 414 is mounted with a guiding sleeve 420, and the guiding sleeve 420 is set on the lifting guiding rod 419.
  • the primary angle adjustment device 5 has the same structure as the secondary angle adjustment device 6.
  • the primary angle adjustment device 5 includes an angle adjustment mount 51, an angle adjustment cylinder 52, and a angle adjustment head 53.
  • the angle adjustment mount 51 is fixed to the table 2
  • the cylinder of the angle adjustment cylinder 52 is fixed to the angle adjustment mount 51
  • the angle adjustment head 53 is fixed to the piston rod of the angle adjustment cylinder 52.
  • the working principle of the one-time angle adjusting device 5 is that the angle adjusting cylinder 52 drives the angle adjusting head 53 to descend to achieve the angle of the adjusting blade frame.
  • the sorting device 9 includes a sorting mount 91, a sorting carriage 93, a sorting cylinder 94, a sorting motor 95, a sorting jaw, and a sorting partition 97.
  • the electronic weight device 8 is mounted on the sorting mounting frame 91.
  • the sorting mounting bracket 91 is mounted with a guiding rod 92.
  • the sorting moving frame 93 is formed with a guiding hole matched with the guiding rod 92. The guiding hole is set on the guiding rod 92, and the moving movement is classified.
  • the frame 93 is movable on the guide bar 92.
  • the cylinder hinge of the sorting cylinder 94 is coupled to the sorting mount 91, the piston rod of which is coupled to the sorting carriage 93, and the sorting cylinder 94 drives the sorting carriage 93 to move along the guide rod 92.
  • the sorting jaw mounting bracket 96 is mounted on the sorting moving frame 93 and movable on the sorting moving frame 93, the sorting jaws (not shown) are mounted on the sorting jaw mounting bracket 96, and the sorting motor 95 is mounted on the sorting movement On the frame 93, the sorting motor 95 drives the sorting jaw mounting bracket 96 laterally on the sorting carriage 93 by the transmission mechanism, thereby driving the sorting jaws to move laterally on the sorting carriage 93.
  • the sorting partition 97 is fixed to the sorting mount 91, and the sorting partition 97 is machined with five sorting output passages 971, and the five sorting output passages 971 represent the weight specifications of the five types of racks.
  • a conveyor belt is mounted below the five sorting output passages 971 on the sorting mount 91, and the belt drive drives the conveyor belt to rotate, thereby outputting the racks in the sorting output passage 971.
  • the working method of the fully automatic vane angle and the weight equipment of the invention is:
  • the first step the external human face machine identifies the angle of the leaf frame in the waiting area and other relevant parameters
  • the second step the feeding robot 4 grabs the leaf rack of the waiting area and places it on the processing station 31 of the operation turntable 3;
  • the third step operating the turntable 3 to rotate the processing station 31 in the second step to the one-degree angle adjusting device 5, and the one-time adjusting device 5 adjusts the angle of the leaf frame once;
  • the fourth step the operation of the turntable 3 continues to rotate to turn the processing station 31 to the secondary angle adjustment device 6, and the secondary angle adjustment device 6 adjusts the angle of the leaf frame for the blade frame twice (because the material of the blade frame is zinc alloy) , there is a rebound after adjusting the angle once, so it needs to be adjusted twice);
  • Step 5 Operate the turntable 3 and continue to rotate to turn the processing station 31 to the discharge robot 7, and the discharge robot 7 grabs the angled leaf frame and places it on the electronic weight device 8 weight;
  • Step 6 According to the weight of the leaf frame, the sorting device 9 grabs the leaf rack and puts it into the corresponding sorting output channel 971 for sorting, and finally carries out the packaging by the conveyor belt output.
  • the invention Automatically adjust the angle of the leaf frame and the automatic feeding, angle adjustment, weight and classification in the production process of the weighing equipment, thus improving the production efficiency and automation level; the product is not easy to scratch, the processing quality of the product is high, the operator is safe; The labor intensity of the workers has reduced the number of operators.
  • the original equipment production of 90,000-100,000 production requires 15 operators (2 people for feeding, angle of the blade and 10 people for weighing, 3 people for packaging), and
  • the equipment of the invention can complete the production of 90-100,000, and the required operation personnel can be 5 persons; the labor cost is reduced by reducing the number of employees (the annual salary of each equipment can save about 400,000 employees);
  • the weight of the rack is classified, the packaging specifications are uniform, and the packaging is more standardized.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Sorting Of Articles (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

一种全自动调叶架角度和磅重设备，包括底架（1），底架（1）上固定有工作台（2）和可转动的操作转台（3），操作转台（3）上均匀地设有若干个加工工位（31），工作台（2）上依次设有用于向加工工位（31）送入叶架的进料机械手（4）、一次调角度装置（5）、二次调角度装置（6）、出料机械手（7）；全自动调叶架角度和磅重设备还包括电子磅重装置（8）和分类装置（9），出料机械手（7）将调好角度的叶架放置于电子磅重装置（8）进行称重，分类装置（9）根据叶架的重量进行分类。该全自动调叶架角度和磅重设备，其生产效率高、自动化水平高、工人劳动强度低、所需操作人员少、产品加工质量高以及包装规范。

Description

全自动调叶架角度和磅重设备 全自动调叶架角度和磅重设备
技术领域
本发明属于 叶架的加工设备技术领域，涉及一种全自动调叶架角度和磅重设备。
背景技术
叶架为电机的零件，叶架表面一般采用电镀或者喷粉进行加工。现有的叶架调角度设备，其进料、调角度、磅重和分类是采用人工操作的，生产效率低下，自动化水平低，而且所需人员较多，导致人工成本较高，人工劳动强度大，包装也不够规范统一，还有根据使用要求，叶架的表面外观不能出现刮花，采用人工进料、调角度、磅重和分类，叶架的表面易出现刮花的情况，影响产品的质量。
为此，很有必要设计一种全自动调叶架角度和磅重设备，以实现对叶架进行自动进料、调角度、磅重和分类，从而解决上述技术问题。
发明内容
本发明的目的是提供一种生产效率高、自动化水平高、工人劳动强度低、所需操作人员少、产品加工质量高以及包装规范的 全自动调叶架角度和磅重设备。
为了解决上述技术问题，本发明采用的技术方案是： 一种全自动调叶架角度和磅重设备，包括底架，所述底架上固定有工作台和可转动的操作转台，所述操作转台上均匀地设有若干个加工工位，所述工作台上依次设有用于向所述加工工位送入叶架的进料机械手、一次调角度装置、二次调角度装置、出料机械手，所述全自动调叶架角度和磅重设备还包括电子磅重装置和分类装置，所述出料机械手将调好角度的叶架放置于电子磅重装置进行称重，所述分类装置根据所述叶架的重量进行分类。
进一步的，所述操作转台上均匀地设有六个加工工位。
进一步的，所述进料机械手与所述出料机械手的结构相同，所述进料机械手包括进料安装架、进料升降气缸、进料升降气缸安装板、夹取组件、夹取组件安装板、进料水平气缸和进料水平气缸安装板，所述进料安装架固定于所述工作台上，所述进料升降气缸安装板可水平移动安装于所述进料安装架上，所述进料升降气缸的缸体固定于所述进料升降气缸安装板，所述夹取组件安装板固定于所述进料升降气缸的活塞杆上，所述夹取组件安装于所述夹取组件安装板上，所述进料水平气缸安装板固定于所述进料安装架上，所述进料水平气缸的缸体固定于所述进料水平气缸安装板，所述进料水平气缸的活塞杆连接于所述进料升降气缸安装板。
进一步的，所述夹取组件的数量为三个，所述夹取组件包括夹取气缸、进料夹爪，所述夹取气缸固定于所述夹取组件安装板上，所述进料夹爪安装于所述夹取气缸上，所述夹取气缸驱动进料夹爪抓取和松开。
进一步的，所述进料安装架上固定有进料导向轨，所述进料升降气缸安装板上固定有与所述进料导向轨相配的进料导向块，所述进料导向块装于所述进料导向轨上。
进一步的，所述一次调角度装置与所述二次调角度装置的结构相同，所述一次调角度装置包括调角度安装座、调角度气缸、调角度压头，所述调角度安装座固定于所述工作台上，所述调角度气缸的缸体固定于所述调角度安装座上，所述调角度压头固定于所述调角度气缸的活塞杆上。
进一步的，所述分类装置包括分类安装架、分类移动架、分类气缸、分类电机、分类夹爪和分类隔板，所述电子磅重装置安装于所述分类安装架上，所述分类安装架上安装有导向杆，所述分类移动架上设有与所述导向杆相配的导向孔，所述导向孔套装于所述导向杆，所述分类气缸的缸体铰链连接于所述分类安装架上，其活塞杆连接于所述分类移动架，所述分类夹爪安装于所述分类移动架上并可在所述分类移动架上移动，所述分类电机安装于所述分类移动架，该分类电机通过传动机构驱动所述分类夹爪在所述分类移动架上移动，所述分类隔板设有若干个分类输出通道
本发明有益效果： 本发明的 全自动调叶架角度和磅重设备生产过程中全自动进料、调角度、磅重和分类，因此：1、提生产效率和自动化水平高；2、加工过程自动进行，产品不易刮花，产品的加工质量高；3、只需人员定期将物料放置到前端的待料区和在后端进行包装即可，降低了工人的劳动强度，减少了操作人员的数量；4、由于减少了员工数量，从而降低了人工成本；5、由于设有分类装置，分类装置能根据叶架的重量进行分类，包装规格统一，包装更加规范。
附图说明
图1是本发明实施例的全自动调叶架角度和磅重设备的立体结构示意图。
图2是图1中A的放大视图。
图3是图1中B的放大视图。
附图标记说明：
底架1、工作台2、操作转台3、进料机械手4、一次调角度装置5、二次调角度装置6、出料机械手7、电子磅重装置8、分类装置9；
加工工位31；
进料安装架411、进料导向轨412、进料导向块413、进料升降气缸安装板414、进料升降气缸415、夹取组件安装板416、夹取气缸417、进料夹爪418、升降导杆419、导套420、进料水平气缸安装板421、进料水平气缸422；
调角度安装座51、调角度气缸52、调角度压头53；
分类安装架91、导向杆92、分类移动架93、分类气缸94、分类电机95、分类夹爪安装架96、分类隔板97；
分类输出通道971。
具体实施方式
下面将结合本发明的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
如图1所示，本实施例的一种全自动调叶架角度和磅重设备。该全自动调叶架角度和磅重设备包括呈正方体形的底架1，底架1上固定有工作台2和可转动的操作转台3，底架1内安装有用于驱动操作转台3转台的驱动组件。操作转台3呈六角形，其上均匀地固定有六个加工工位31。工作台2上依次安装用于向加工工位31送入叶架的进料机械手4、一次调角度装置5、二次调角度装置6、出料机械手7。全自动调叶架角度和磅重设备还包括电子磅重装置8和分类装置9。
进料机械手4与出料机械手7的结构相同。参照图2，进料机械手4包括进料安装架411、进料升降气缸415、进料升降气缸安装板414、夹取组件、夹取组件安装板416、进料水平气缸422和进料水平气缸安装板421，夹取组件的数量为三个，夹取组件包括夹取气缸417、进料夹爪418。进料安装架411固定于工作台2上，进料安装架411上固定有进料导向轨412，进料升降气缸安装板414上固定有与进料导向轨412相配的进料导向块413，进料导向块413装于进料导向轨412上，从而将进料升降气缸安装板414可水平移动安装于进料安装架411上。进料升降气缸415的缸体固定于进料升降气缸安装板414，夹取组件安装板416固定于进料升降气缸415的活塞杆上，夹取气缸417固定于夹取组件安装板416上，进料夹爪418安装于夹取气缸417上，夹取气缸417驱动进料夹爪418抓取和松开，从而实现抓取叶架。进料水平气缸安装板421固定于进料安装架411上，进料水平气缸422的缸体固定于进料水平气缸安装板上421，进料水平气缸422的活塞杆连接于进料升降气缸安装板414，进料水平气缸422驱动进料夹爪418沿进料导向轨412移动。优选设计：进料安装架411上固定有升降导杆419，进料升降气缸安装板414上安装有导套420，该导套420套装于升降导杆419上。
一次调角度装置5与二次调角度装置6的结构相同。一次调角度装置5包括调角度安装座51、调角度气缸52、调角度压头53。调角度安装座51固定于工作台2上，调角度气缸52的缸体固定于调角度安装座51上，调角度压头53固定于调角度气缸52的活塞杆上。一次调角度装置5的工作原理是：调角度气缸52驱动调角度压头53下降从而实现调节叶架的角度。
分类装置9包括分类安装架91、分类移动架93、分类气缸94、分类电机95、分类夹爪和分类隔板97。电子磅重装置8安装于分类安装架91上，分类安装架91上安装有导向杆92，分类移动架93上加工有与导向杆92相配的导向孔，导向孔套装于导向杆92，分类移动架93可在导向杆92上移动。分类气缸94的缸体铰链连接于分类安装架91上，其活塞杆连接于分类移动架93，分类气缸94驱动分类移动架93沿导向杆92移动。分类夹爪安装架96安装于分类移动架93上并可在分类移动架93上移动，分类夹爪（附图未示出）安装于分类夹爪安装架96上，分类电机95安装于分类移动架93上，该分类电机95通过传动机构驱动分类夹爪安装架96在分类移动架93上横向移动，从而驱动分类夹爪在分类移动架93上横向移动。分类隔板97固定于分类安装架91上，分类隔板97上加工有五个分类输出通道971，五个分类输出通道971代表五种叶架的重量规格。分类安装架91上五个分类输出通道971下方处安装有输送带，输送带驱动装置驱动输送带转动，从而将分类输出通道971内的叶架输出。
本发明的全自动调叶架角度和磅重设备的工作方法是：
第一步：外部人面机识别待料区中叶架的角度以及其它相关参数；
第二步：进料机械手4将待料区的叶架抓取并放到操作转台3的加工工位31上；
第三步：操作转台3转动使第二步中的加工工位31转到一次调角度装置5处，一次调角度装置5一次调节叶架的角度；
第四步：操作转台3继续转动使加工工位31转到二次调角度装置6处，二次调角度装置6对叶架二次调节叶架的角度（由于叶架的制作材料是锌合金，一次调节角度后有反弹，所以需进行二次调节）；
第五步：操作转台3再继续转动使加工工位31转到出料机械手7处，出料机械手7将调好角度的叶架抓取并放到电子磅重装置8上磅出叶架的重量；
第六步：根据叶架的重量，分类装置9抓取叶架并放到相应的分类输出通道971中进行分类，最后由输送带输出进行包装。
本发明的 全自动调叶架角度和磅重设备生产过程中自动进料、调角度、磅重和分类，因此提高了生产效率和自动化水平；产品不易刮花，产品的加工质量高，操作人员安全；降低了工人的劳动强度，减少了操作人员的数量，原来的设备生产9-10万产量需操作人员15人（进料2人，调叶架角度和磅重10人，包装3人），而采用本发明的设备完成9-10万产量，所需操作人员5人即可；由于减少了员工数量，从而降低了人工成本（每台设备1年可节省员工工资约40万）；由于能根据叶架的重量进行分类，包装规格统一，包装更加规范。
以上所述仅为本发明的较佳实施例而已，并不用以限制本发明，凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (7)

  1. 一种全自动调叶架角度和磅重设备，包括底架（1），所述底架（1）上固定有工作台（2）和可转动的操作转台（3），其特征在于，所述操作转台（3）上均匀地设有若干个加工工位（31），所述工作台（2）上依次设有用于向所述加工工位（31）送入叶架的进料机械手（4）、一次调角度装置（5）、二次调角度装置（6）、出料机械手（7），所述全自动调叶架角度和磅重设备还包括电子磅重装置（8）和分类装置（9），所述出料机械手（7）将调好角度的叶架放置于电子磅重装置（8）进行称重，所述分类装置（9）根据所述叶架的重量进行分类。
  2. 根据权利要求1所述的一种全自动调叶架角度和磅重设备，其特征在于，所述操作转台（3）上均匀地设有六个加工工位（31）。
  3. 根据权利要求1所述的一种全自动调叶架角度和磅重设备，其特征在于，所述进料机械手（4）与所述出料机械手（7）的结构相同，所述进料机械手（4）包括进料安装架（411）、进料升降气缸（415）、进料升降气缸安装板（414）、夹取组件、夹取组件安装板（416）、进料水平气缸（422）和进料水平气缸安装板（421），所述进料安装架（411）固定于所述工作台（2）上，所述进料升降气缸安装板（414）可水平移动安装于所述进料安装架（411）上，所述进料升降气缸（415）的缸体固定于所述进料升降气缸安装板（414），所述夹取组件安装板（416）固定于所述进料升降气缸（415）的活塞杆上，所述夹取组件安装于所述夹取组件安装板（416）上，所述进料水平气缸安装板（421）固定于所述进料安装架（411）上，所述进料水平气缸（422）的缸体固定于所述进料水平气缸安装板（421），所述进料水平气缸（422）的活塞杆连接于所述进料升降气缸安装板（414）。
  4. 根据权利要求3所述的一种全自动调叶架角度和磅重设备，其特征在于，所述夹取组件的数量为三个，所述夹取组件包括夹取气缸（417）、进料夹爪（418），所述夹取气缸（417）固定于所述夹取组件安装板（416）上，所述进料夹爪（418）安装于所述夹取气缸（417）上，所述夹取气缸（417）驱动进料夹爪（418）抓取和松开。
  5. 根据权利要求3所述的一种全自动调叶架角度和磅重设备，其特征在于，所述进料安装架（411）上固定有进料导向轨（412），所述进料升降气缸安装板（414）上固定有与所述进料导向轨（412）相配的进料导向块（413），所述进料导向块（413）装于所述进料导向轨（412）上。
  6. 根据权利要求1所述的一种全自动调叶架角度和磅重设备，其特征在于，所述一次调角度装置（5）与所述二次调角度装置（6）的结构相同，所述一次调角度装置（5）包括调角度安装座（51）、调角度气缸（52）、调角度压头（53），所述调角度安装座（51）固定于所述工作台（2）上，所述调角度气缸（52）的缸体固定于所述调角度安装座（51）上，所述调角度压头（53）固定于所述调角度气缸（52）的活塞杆上。
  7. 根据权利要求1所述的一种全自动调叶架角度和磅重设备，其特征在于，所述分类装置（9）包括分类安装架（91）、分类移动架（93）、分类气缸（94）、分类电机（95）、分类夹爪和分类隔板（97），所述电子磅重装置（8）安装于所述分类安装架（91）上，所述分类安装架（91）上安装有导向杆（92），所述分类移动架（93）上设有与所述导向杆（92）相配的导向孔，所述导向孔套装于所述导向杆（92），所述分类气缸（94）的缸体铰链连接于所述分类安装架（91）上，所述分类气缸（94）的活塞杆连接于所述分类移动架（93），所述分类夹爪安装于所述分类移动架（93）上并可在所述分类移动架（93）上移动，所述分类电机（95）安装于所述分类移动架（93），该分类电机（95）通过传动机构驱动所述分类夹爪在所述分类移动架（93）上移动，所述分类隔板（97）设有若干个分类输出通道（971）。
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