WO2018077106A1 - Dual-axle tracking apparatus - Google Patents
Dual-axle tracking apparatus Download PDFInfo
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- WO2018077106A1 WO2018077106A1 PCT/CN2017/106870 CN2017106870W WO2018077106A1 WO 2018077106 A1 WO2018077106 A1 WO 2018077106A1 CN 2017106870 W CN2017106870 W CN 2017106870W WO 2018077106 A1 WO2018077106 A1 WO 2018077106A1
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- WIPO (PCT)
- Prior art keywords
- input shaft
- traction rope
- disc
- shaped bracket
- swing arm
- Prior art date
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- 230000007246 mechanism Effects 0.000 claims abstract description 52
- 238000004804 winding Methods 0.000 claims description 40
- 230000009977 dual effect Effects 0.000 claims description 11
- 239000003638 chemical reducing agent Substances 0.000 claims description 9
- 230000002093 peripheral effect Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000007787 solid Substances 0.000 abstract description 2
- 238000010248 power generation Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 238000010795 Steam Flooding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D3/00—Control of position or direction
- G05D3/12—Control of position or direction using feedback
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Definitions
- the invention relates to the technical field of mechanism design of a tracking system, in particular to a two-axis tracking device.
- CSP Concentrating Solar Power
- the most effective way of this technique is to use large-scale array lenses to collect sunlight, and then project the sunlight onto a centralized collector.
- the concentrated sunlight generates steam through the heat exchanger, and then the steam drives the turbine to generate electricity.
- Solar thermal power generation technology directly uses the thermal energy of sunlight to concentrate, uses thermal energy to generate steam expansion, and mechanical energy generated by steam expansion drives the generator set into electrical energy.
- the heat exchange device and steam of solar thermal energy are concentrated, and the heat energy can be stored by itself, and the generator set can still be driven without the sun for a certain period of time. Therefore, the power generation of the technology is more stable and the impact on the power grid is smaller.
- the solar panel Since the collector for collecting heat energy in the solar thermal power generation system is in a fixed position, the solar panel is also in a fixed position, and the relative position of the sun is changing every moment, so the solar panel must be fixed in an independent manner. On the device, the device must adjust the angle of the solar panel in real time so that the angle between the sun and the lens (incident angle) and the angle between the collector and the lens (reflection angle) are always equal, while the center line of the reflected light passes. The center of the collector.
- the prior art has proposed a multi-structured two-axis tracking device.
- the horizontal angle and the vertical angle of the solar panel can be effectively adjusted by the two-axis tracking device, so that the solar panel can always be aligned with the sun, thereby more fully absorbing sunlight.
- the existing two-axis tracking device generally has a complicated structure, is unstable in operation, and is not accurate enough for the angle adjustment of the solar panel.
- the Applicant is directed to providing a novel dual axis tracking device.
- the straight angle and the horizontal angle realize the two-degree-of-freedom operation of the solar panel, and the structure is stable, the operation is stable, and the cost is low.
- the present invention provides a two-axis tracking device, comprising: a rotating platform, including an inner cylinder and an outer cylinder, the outer cylinder is rotatably sleeved on the inner cylinder;
- the first slewing mechanism includes a disc-shaped bracket, a first traction rope, a first input shaft and a first swing arm, the first disc-shaped bracket is fixed at a bottom of the inner cylinder of the rotating platform, and the outer circumference of the first disc-shaped bracket has a winding a wire end, the first traction rope is wound around a winding end of the first disk-shaped bracket, the first input shaft is coupled to the first traction rope, and the first input shaft is used to drive the The first traction rope slides along the winding end of the first disc-shaped bracket, the first end of the first swing arm is connected to the first traction rope, and the second end thereof is external to the rotating platform
- the first traction rope drives the first swing arm to rotate, and the first swing arm further drives the outer cylinder
- the two-axis tracking device further includes: a bracket including a beam and a main frame, the beam is fixedly disposed at a top of the outer cylinder of the rotating platform, the main frame is rotatably connected with the beam; and the second slewing mechanism includes a second disc-shaped bracket, a second traction rope, a second input shaft and a second swing arm, wherein the second disc-shaped bracket is fixed on the cross beam, and the outer circumference of the second disc-shaped bracket has a winding end a second traction rope is disposed on the winding end of the second disc-shaped bracket, the second input shaft is coupled to the second traction rope, and the second input shaft is configured to drive the second traction a cord is slid along a winding end of the second disc-shaped bracket, a first end of the second swing arm is coupled to the second leash, and a second end is coupled to the main frame, the second The traction rope drives the second swing arm to rotate, and the second swing arm further drives the main frame to rotate around the cross beam
- the main frame includes a frame body and a plurality of connecting members, the frame body is used for mounting a solar light panel, the connecting member is fixedly connected to the frame body, and the connecting member is sleeved on the beam The connecting member is configured to drive the frame to rotate around the beam.
- the first input shaft is coupled to a first worm gear reducer, the first input shaft drives the first traction rope to slide by the first worm gear reducer; and/or;
- the two input shafts include a first sub input shaft and a second sub input shaft that are vertically connected, and the first sub input shaft and the second sub input shaft are connected by a second worm gear reducer, the first sub-transmission
- the input shaft is connected to the second sub-input shaft after passing through the inner cylinder and the outer cylinder along a central axis of the rotating platform, and the second sub-input shaft is coupled to the second traction rope.
- the rotating platform further includes a pair of limiting bearings, the limiting bearing is located between the outer cylinder and the inner cylinder, and the limiting bearing is sleeved on the inner cylinder, a pair of the limit There is a gap between the bearings.
- a winding portion for limiting the first traction rope is disposed on a winding end of the first disc-shaped bracket; in the second slewing mechanism The winding end of the second disc-shaped bracket is provided with a latching portion for limiting the second traction rope.
- the latching portion is a groove; and/or; a winding end of the first disc-shaped bracket and a winding end of the second disc-shaped bracket are respectively provided with a plurality of pulleys, the pulley
- the card portion is provided on the outer peripheral wall.
- the first end of the first swing arm is provided with a first connecting member, the first connecting member is fixedly connected with the first traction rope, and the first connecting member is at the first traction rope The sliding on the winding end of the first disc-shaped bracket is driven.
- the connecting portion of the first traction rope connected to the first connecting member is a continuous structure, and the continuous structure is disposed on the first connecting member; or the first traction rope and the first traction rope
- the connecting portion of the first connecting member has a first opening, and the two ends of the first pulling rope at the first opening are respectively fixed at both ends of the first connecting member.
- the connecting portion of the first traction rope connected to the first input shaft has a second opening, and the first end and the second end of the traction rope at the second opening are respectively wrapped around the first
- An input shaft is coupled to the first end of the first traction rope at the second end of the first traction shaft while simultaneously discharging the second end thereof.
- the first end of the first traction rope is wound in a first direction in a first direction in a first direction of the first input shaft, and the second end thereof is wound in the second direction in the first direction a second segment of the input shaft, and the first direction is opposite the second direction.
- the connecting portion of the first traction rope connected to the first input shaft is a continuous structure, and the continuous structure is tensioned by the first input shaft.
- the dual axis tracking device of the present invention can achieve at least one of the following beneficial effects.
- the dual-axis tracking device of the present invention can realize the operation of the solar panel mounted on the main frame in two degrees of freedom through the first slewing mechanism and the second slewing mechanism, respectively, wherein the rotating platform has a reliable structure and can effectively avoid When the outer cylinder rotates on the inner cylinder, the overturning phenomenon occurs.
- the two rotary structures are simple and reliable in operation.
- the rotating platform of the two-axis tracking device of the present invention can further ensure the running stability of the rotating platform and enhance its anti-overturning performance by providing a limit bearing between the inner cylinder and the outer cylinder.
- FIG. 1 is a schematic structural view of a specific embodiment of a two-axis tracking device of the present invention
- Figure 2 is a schematic view of the two-axis tracking device shown in Figure 1 in another view;
- Figure 3 is a schematic view of the two-axis tracking device shown in Figure 1 in another view;
- FIG. 4 is a schematic structural view of a rotating platform in the two-axis tracking device shown in FIG. 1;
- Figure 5 is a partial cross-sectional view of the rotary platform shown in Figure 4.
- Figure 6 is a schematic structural view of the inner cylinder of the rotating platform shown in Figure 4.
- Figure 7 is a schematic structural view of a first swing mechanism in the two-axis tracking device shown in Figure 1;
- Figure 8 is a partially enlarged schematic structural view of the first swing mechanism shown in Figure 7;
- Figure 9 is a schematic structural view of a second swing mechanism in the two-axis tracking device shown in Figure 1;
- Figure 10 is a schematic view showing the installation of the second input shaft in the second swing mechanism shown in Figure 9;
- Figure 11 is a partially enlarged perspective view showing the second input shaft shown in Figure 10;
- Figure 12 is a partially enlarged perspective view showing the second input shaft shown in Figure 10;
- Figure 13 is a schematic view showing the structure of the bracket in the two-axis tracking device shown in Figure 1.
- Bracket 300 Bracket 300, beam 310, main frame 320;
- a second slewing mechanism 400 a second disk-shaped bracket 410, a second traction rope 420, a second input shaft 430, a first sub-input shaft 431, a third sub-input shaft 432, a steering 433, a second swing arm 440;
- the present embodiment discloses a two-axis tracking device including a rotating platform 100, a first slewing mechanism 200, a bracket 300, and a second slewing mechanism 400.
- the rotary table 100 includes an inner cylinder 110 and an outer cylinder 120, and the outer cylinder 120 is rotatably sleeved on the inner cylinder 110.
- the inner cylinder 110 is provided with a thrust bearing 130
- the outer cylinder 120 is sleeved on the inner cylinder 110
- the outer cylinder 120 is rotated by the thrust bearing 130 on the inner cylinder 110.
- the rotating platform 100 further includes a pair of limiting bearings 140.
- the limiting bearing 140 is located between the outer cylinder 120 and the inner cylinder 110.
- the inner circumferential surface of the limiting bearing 140 is fixedly sleeved on the inner cylinder 110, and the outer circumferential surface is The inner wall of the outer cylinder 120 is fitted, and a pair of the limit bearings 140 have a spacing therebetween.
- an outer peripheral wall of the inner cylinder 110 of the rotary platform 100 is provided with an extension portion (not shown), and the extension portion extends toward the outer cylinder 120; the outer cylinder 120 is provided with a plurality of limiting members (in the figure) Not shown), the stop member is preferably a screw and the screw is disposed below the extension.
- the extension portion blocks the screw from jumping out of the inner cylinder 110 in the vertical direction, thereby effectively ensuring structural stability between the inner cylinder 110 and the outer cylinder 120, further ensuring the rotation platform 100. Operational stability.
- the first slewing mechanism 200 includes a first disc-shaped bracket 210 , a first traction rope 220 , a first input shaft 230 , and a first swing arm 240 .
- the first disc-shaped bracket 210 is fixed to the rotating platform 100 .
- the bottom of the inner cylinder 110 has a winding end on the outer circumference of the first disc-shaped bracket 210.
- the first traction rope 220 is wound around the winding end of the first disc-shaped bracket 210, the first input shaft 230 and the first traction rope.
- the first input shaft 230 is further connected to a first worm gear reducer.
- the first input shaft 230 drives the first traction rope 220 to slide along the winding end of the first disk holder 210 by the first worm gear reducer.
- the first end of the first swing arm 240 is connected to the first traction rope 220, the second end of the first swing arm 240 is connected to the outer cylinder 120 of the rotating platform 100, and the first traction rope 220 drives the first swing arm 240 to rotate.
- the first swing arm 240 The outer cylinder 120 is further driven to rotate on the inner cylinder 110.
- a plurality of pulleys are disposed on the winding end of the winding end of the first disc-shaped bracket 210, and the arrangement of the pulleys facilitates smooth sliding of the traction rope.
- the outer peripheral wall of the pulley is provided with a latching portion, and the latching portion is specifically a groove.
- the first traction rope is located in the recess, and the recess is used for limiting the first traction cord 220, thereby further ensuring the first traction.
- the cord 220 can slide smoothly on the first disc-shaped bracket 210 without occurrence of off-line escape.
- the first end of the first swing arm 240 is provided with a first connecting member, and the first connecting member is fixedly connected to the first pulling rope 220, and the first connecting member is driven by the first pulling rope 220 in the first disc shape.
- the winding end of the bracket 210 slides.
- the connecting portion of the first traction rope 220 connected to the first connecting member has a first opening, and the two ends of the first pulling rope 220 at the first opening are respectively fixed at both ends of the first connecting member.
- the connecting member is provided with a pair of closed annular members, and the two ends of the first pulling rope 220 at the first opening can be respectively attached to the pair of closed annular members.
- the connecting portion of the first traction rope 220 connected to the first input shaft 230 has a second opening, and the first end of the first traction rope 220 at the second opening is wound in the first direction on the first input shaft 230. a segment, the second end of which is wound in the second direction in the second direction of the first input shaft 230, and the first direction is opposite to the second direction, when the first input shaft 230 is at the second opening of the first traction string 220 When the first end of the line is laid, the other end is taken up.
- the winding end of the first disc-shaped bracket 210 has a circular arc shape, and the central angle thereof can be set to 330°.
- the first traction rope 220 can drive the first swing arm 240 at 0-330°. of Angle adjustment within the range.
- the distance between each point on the winding end of the first disc-shaped bracket 210 and the outer cylinder 120 is kept constant, and the length of the first swing arm 240 is fixed.
- the first disc-shaped bracket 210 is a hollow disc, so that the weight of the bracket can be reduced, and the manufacturing cost can be saved.
- the first swing mechanism 200 further includes a first tensioning mechanism (not shown), and the first tensioning mechanism is coupled to the first traction rope 220 for tensioning during sliding of the first traction rope 220.
- the first traction rope 220 is coupled to the first tensioning mechanism (not shown), and the first tensioning mechanism is coupled to the first traction rope 220 for tensioning during sliding of the first traction rope 220.
- the first traction rope 220 is coupled to the first traction rope 220 for tensioning during sliding of the first traction rope 220.
- the bracket 300 includes a beam 310 and a main frame 320.
- the beam 310 is fixedly disposed at the top of the outer cylinder 120, and the main frame 320 is rotatably coupled to the beam 310.
- the main frame includes a frame body and a plurality of connecting members, the frame body is used for mounting the solar panel A, the connecting member is fixedly connected to the frame body, and the connecting member is sleeved on the beam, and the connecting member is used to drive the frame body around The beam rotates.
- the number of the connecting members in the main frame 320 is three, which are respectively disposed at both ends and the middle portion of the beam 310.
- the main frame as a whole runs with the first slewing platform at the first degree of freedom, and the frame in the main frame is operated at the second degree of freedom under the action of the second slewing platform, thereby realizing the operation of the solar panel A in two degrees of freedom. .
- the second swing mechanism 400 includes a second disc bracket 410 , a second traction cord 420 , a second input shaft 430 , and a second swing arm 440 .
- the second disc bracket 410 is fixed on the beam 310 .
- the outer circumference of the two disc-shaped brackets 410 has a winding end, the second traction rope 420 is wound around the winding end of the second disc-shaped bracket 410, and the second input shaft 430 is connected to the second traction rope 420.
- the second input shaft 430 is connected.
- the second traction rope 420 is slid along the winding end of the second disc bracket 410, the first end of the second swing arm 440 is connected to the second traction rope 420, and the second end thereof is connected to the main frame 320,
- the second traction rope 420 drives the second swing arm 440 to rotate, and the second swing arm 440 further drives the main frame 320 to rotate around the beam 310.
- the second input shaft includes a first sub-input shaft 431 and a second sub-input shaft that are vertically connected, and the first sub-input shaft 431 and the second sub-input shaft are decelerated by the second worm gear.
- the first sub-input shaft 431 is connected to the second sub-input shaft after passing through the inner cylinder and the outer cylinder along the central axis of the rotating platform, and the second sub-input shaft is connected to the second traction rope.
- the first sub input shaft drives the second sub input shaft to rotate by the second worm gear reducer, and the second sub input shaft drives the second traction rope to slide.
- the second input shaft 430 further includes a third sub-input shaft 432, the third sub-input shaft 432 is vertically connected to the first sub-input shaft 431, and a diverter is disposed between the first sub-input shaft 431 and the third sub-input shaft 432. 433.
- the first sub-input shaft 431 is connected to the second traction rope 420 after passing through the inner cylinder 110 and the outer cylinder 120 along the central axis of the rotating platform 100.
- the third sub-input shaft 432 is located at the bottom of the rotating platform 100, and is away from the bottom. Extending outwardly from the direction of the rotating platform 100.
- the third sub input shaft is connected to a driver disposed outside the rotating platform, so that the driver of the second slewing mechanism can be disposed away from the second slewing mechanism, and the conventional method is to set the driver in the vicinity of the slewing mechanism, and The driving mechanism needs to rotate together under the action of another rotating mechanism.
- the conventional method consumes a large amount of energy and is unstable in operation, and the structure in this embodiment can effectively solve these problems.
- a plurality of pulleys are disposed on the winding end of the winding end of the second disk-shaped bracket 410.
- a latching portion is provided on the outer peripheral wall of the pulley. The latching portion is specifically a groove, and the latching portion is used for limiting the second traction cord 420, so that the second traction cord 420 can smoothly slide on the second disc-shaped bracket 410.
- the first end of the second swing arm 440 is provided with a second connecting member, the second connecting member is fixedly connected with the second pulling rope 420, and the second connecting member is driven by the second pulling rope 420 in the second disc shape.
- the winding end of the bracket 410 slides.
- the connecting portion of the second pulling rope 420 connected to the second connecting member has a first opening, and the two ends of the second pulling rope 420 at the first opening are respectively fixed at both ends of the second connecting member.
- the second connecting member is provided with a pair of closed annular members, and the two ends of the second pulling rope 420 at the first opening can be respectively attached to the pair of closed annular members.
- the connecting portion of the second traction rope 420 and the second input shaft 430 has a second opening, and the first end of the second traction rope 420 is wound in the first direction in the first direction on the second input shaft 430.
- a segment, the second end of which is wound in the second direction in the second direction of the second input shaft 430, and the first direction is opposite to the second direction, when the second input shaft 430 is opposite the second traction line 420 at the second opening
- the other end is taken up.
- the winding end of the second disc-shaped bracket 410 has an arc-shaped structure, and the central angle thereof can be set to 90°.
- the second traction rope 420 can drive the second swing arm 440 in the range of 0-90°.
- the angle adjustment is performed, the distance between the points on the winding end of the second disc-shaped bracket 410 and the beam 310 is constant, and the length of the second swing arm 440 is fixed.
- the second disc-shaped bracket 410 is a hollow disc, so that the weight of the bracket can be reduced, and the manufacturing cost can be saved.
- the second swing mechanism 400 further includes a second tensioning mechanism coupled to the second traction rope 420 for tensioning the second traction rope 420 during the sliding of the second traction rope 420.
- the outer cylinder in the rotating platform can be directly rotatably sleeved in the inner cylinder without providing a thrust bearing, or can be connected by other rotating connecting members;
- the bracket can also be set as a solid disc;
- the traction rope can also be wound on the disc-shaped bracket by a plurality of turns;
- the outer shape of the disc-shaped bracket can also be set to other shapes;
- the first input shaft can also be composed of two sub-input shafts, and then the traction The two ends of the rope are respectively arranged on the two sub-input shafts;
- the connecting section of the traction rope and the input shaft can also be set as a continuous structure;
- the traction rope can be selected as a wire rope, a nylon rope, a belt, a timing belt or other kinds of ropes according to requirements.
- the connecting structure between the traction rope and the swing arm can also be set as a continuous structure; the connection manner of the first input shaft and the second traction rope in the second input shaft can be according to the specific connection between the second swing mechanism and the rotating platform
- the mode can be selected according to actual needs; in addition, the specific structure of the two slewing mechanisms in the dual-axis tracking device of the present invention can be adjusted according to needs. Not repeat them here.
- first slewing mechanism and the second slewing mechanism are similar. Therefore, the structural adjustment of one of the slewing mechanisms can be applied to another slewing mechanism.
- specific structure of the two slewing mechanisms can also be Different, for example, one slewing mechanism includes a pulley, and the other does not include; the traction rope in one slewing mechanism is a continuous structure as a whole, and the other is a disconnected structure at the connection with the input shaft and/or the swing arm; In a slewing mechanism, the length of the swing arm is fixed and the other length is adjustable.
- the first input shaft 230 of the first swing mechanism 200 drives the first traction rope 220 to slide on a horizontal plane;
- the first traction rope 220 drives the first swing arm 240 to rotate on a horizontal plane
- the first swing arm 240 drives the outer cylinder 120 to rotate around the inner cylinder 110 on a horizontal plane;
- the outer cylinder 120 drives the bracket 300 and the second swing mechanism 400 to rotate on a horizontal plane, thereby realizing the angle adjustment of the solar panel A fixed on the bracket 300 on a horizontal plane;
- the second input shaft 430 of the second swing mechanism 400 drives the second traction rope 420 to slide on the vertical surface;
- the second traction rope 420 drives the second swing arm 440 to rotate on a vertical plane
- the second swing arm 440 drives the main frame 320 to rotate on the vertical plane about the beam 310, thereby achieving angular adjustment of the solar panel A fixed on the bracket 300 on the vertical plane.
- the dual-axis tracking device of the invention has simple structure and reliable operation, can realize the operation of the solar light panel in two degrees of freedom, and has low cost and is easy to popularize.
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Abstract
A dual-axle tracking apparatus comprising: a rotating platform (100) comprising an inner cylinder (110) and an outer cylinder (120), the outer cylinder (120) being rotatively sleeved on the inner cylinder (110); a support frame (300) comprising a crossbeam (310) and a main frame bracket (320), the crossbeam (310) being fixedly arranged on the top of the outer cylinder (120), the main frame bracket (320) being rotatively connected to the crossbeam (310), and the main frame bracket (320) being used for mounting a solar panel (A); a first rotating mechanism (200) and a second rotating mechanism (400), both rotating mechanisms (200 and 400) being fundamentally identical in terms of structure, both comprising plate-shaped support frames (210 and 410), traction cables (220 and 420), input shafts (230 and 430), and swinging arms (240 and 440). The input shafts (230 and 430) drive the traction cables (220 and 420) to slide along the periphery of the plate-shaped support frames (210 and 410). The traction cables (220 and 420) drive the swinging arms (240 and 440) to rotate. In the first rotating mechanism (200), the first swinging arm (240) drives the outer cylinder (120) to rotate around the inner cylinder (110). In the second rotating mechanism (400), the second swinging arm (440) drives the main frame bracket (320) to rotate around the crossbeam (310). The dual-axle tracking apparatus implements two degrees of freedom in the operation of the solar panel (A) mounted on the main frame bracket (320), is structurally solid, runs steadily, and is inexpensive to manufacture.
Description
本发明涉及跟踪系统的机构设计技术领域,尤指一种双轴跟踪装置。The invention relates to the technical field of mechanism design of a tracking system, in particular to a two-axis tracking device.
太阳能光热发电(CSP,Concentrating Solar Power)是和光伏发电并存的太阳能发电技术。这种技术最有效的方式是利用大规模阵列镜片收集太阳光,再将太阳光投射到一个集中的集热器上,聚集的太阳光通过换热装置生成蒸汽,然后蒸汽推动汽轮机组发电。太阳能光热发电技术直接利用太阳光的热能集中,利用热能生成蒸汽膨胀,通过蒸汽膨胀产生的机械能推动发电机组转换为电能。同时,集中了太阳能热能的换热装置及蒸汽,本身可以贮存热能,在一定时间内没有太阳的情况下仍然能够推动发电机组发电,因此这种技术发电更加稳定,对电网的冲击更小。CSP (Concentrating Solar Power) is a solar power generation technology that coexists with photovoltaic power generation. The most effective way of this technique is to use large-scale array lenses to collect sunlight, and then project the sunlight onto a centralized collector. The concentrated sunlight generates steam through the heat exchanger, and then the steam drives the turbine to generate electricity. Solar thermal power generation technology directly uses the thermal energy of sunlight to concentrate, uses thermal energy to generate steam expansion, and mechanical energy generated by steam expansion drives the generator set into electrical energy. At the same time, the heat exchange device and steam of solar thermal energy are concentrated, and the heat energy can be stored by itself, and the generator set can still be driven without the sun for a certain period of time. Therefore, the power generation of the technology is more stable and the impact on the power grid is smaller.
由于太阳能光热发电系统中收集热能的集热器处于一个固定的位置,太阳能光板也处于一个固定的位置,而太阳的相对位置每时每刻都在变化,因此太阳能光板都必须固定在一个独立的设备上,此设备必须对太阳能光板的角度进行实时调整,使太阳与镜片的夹角(入射角)和集热器与镜片的夹角(反射角)始终相等,同时反射光的中心线通过集热器的中心。Since the collector for collecting heat energy in the solar thermal power generation system is in a fixed position, the solar panel is also in a fixed position, and the relative position of the sun is changing every moment, so the solar panel must be fixed in an independent manner. On the device, the device must adjust the angle of the solar panel in real time so that the angle between the sun and the lens (incident angle) and the angle between the collector and the lens (reflection angle) are always equal, while the center line of the reflected light passes. The center of the collector.
现有技术已经提出了多种结构的双轴跟踪装置,通过双轴跟踪装置可以有效调节太阳能光板的水平角度和竖直角度,使太阳能光板可以始终对准太阳,从而更充分地吸收太阳光。现有的双轴跟踪装置一般结构较为复杂,运行不稳定,对太阳能光板的角度调节也不够准确。The prior art has proposed a multi-structured two-axis tracking device. The horizontal angle and the vertical angle of the solar panel can be effectively adjusted by the two-axis tracking device, so that the solar panel can always be aligned with the sun, thereby more fully absorbing sunlight. The existing two-axis tracking device generally has a complicated structure, is unstable in operation, and is not accurate enough for the angle adjustment of the solar panel.
因此,本申请人致力于提供一种新型的双轴跟踪装置。Accordingly, the Applicant is directed to providing a novel dual axis tracking device.
发明内容Summary of the invention
本发明的目的是提供一种双轴跟踪装置,其可以调节太阳能光板的竖
直角度和水平角度,实现太阳能光板的两自由度运转,且结构稳固,运行平稳,造价低。It is an object of the present invention to provide a two-axis tracking device that can adjust the vertical of a solar panel
The straight angle and the horizontal angle realize the two-degree-of-freedom operation of the solar panel, and the structure is stable, the operation is stable, and the cost is low.
为解决上述技术问题,本发明提供了一种双轴跟踪装置,包括:旋转平台,包括内筒和外筒,所述外筒旋转套设在所述内筒上;第一回转机构,包括第一盘状支架、第一牵引绳、第一输入轴及第一摆臂,所述第一盘状支架固定在所述旋转平台的内筒的底部,所述第一盘状支架的外周具有绕线端,所述第一牵引绳绕设在所述第一盘状支架的绕线端上,所述第一输入轴与所述第一牵引绳连接,所述第一输入轴用于带动所述第一牵引绳沿着所述第一盘状支架的绕线端滑动,所述第一摆臂的第一端与所述第一牵引绳连接,其第二端与所述旋转平台的外筒连接,所述第一牵引绳带动所述第一摆臂转动,所述第一摆臂进一步带动所述外筒在所述内筒上转动。In order to solve the above technical problem, the present invention provides a two-axis tracking device, comprising: a rotating platform, including an inner cylinder and an outer cylinder, the outer cylinder is rotatably sleeved on the inner cylinder; the first slewing mechanism includes a disc-shaped bracket, a first traction rope, a first input shaft and a first swing arm, the first disc-shaped bracket is fixed at a bottom of the inner cylinder of the rotating platform, and the outer circumference of the first disc-shaped bracket has a winding a wire end, the first traction rope is wound around a winding end of the first disk-shaped bracket, the first input shaft is coupled to the first traction rope, and the first input shaft is used to drive the The first traction rope slides along the winding end of the first disc-shaped bracket, the first end of the first swing arm is connected to the first traction rope, and the second end thereof is external to the rotating platform The first traction rope drives the first swing arm to rotate, and the first swing arm further drives the outer cylinder to rotate on the inner cylinder.
所述双轴跟踪装置还包括:支架,包括横梁和主框架,所述横梁固定设置在所述旋转平台的外筒的顶部,所述主框架与所述横梁转动连接;第二回转机构,包括第二盘状支架、第二牵引绳、第二输入轴及第二摆臂,所述第二盘状支架固定在所述横梁上,所述第二盘状支架的外周具有绕线端,所述第二牵引绳绕设在所述第二盘状支架的绕线端上,所述第二输入轴与所述第二牵引绳连接,所述第二输入轴用于带动所述第二牵引绳沿着所述第二盘状支架的绕线端滑动,所述第二摆臂的第一端与所述第二牵引绳连接,其第二端与所述主框架连接,所述第二牵引绳带动所述第二摆臂转动,所述第二摆臂进一步带动所述主框架绕着所述横梁转动。The two-axis tracking device further includes: a bracket including a beam and a main frame, the beam is fixedly disposed at a top of the outer cylinder of the rotating platform, the main frame is rotatably connected with the beam; and the second slewing mechanism includes a second disc-shaped bracket, a second traction rope, a second input shaft and a second swing arm, wherein the second disc-shaped bracket is fixed on the cross beam, and the outer circumference of the second disc-shaped bracket has a winding end a second traction rope is disposed on the winding end of the second disc-shaped bracket, the second input shaft is coupled to the second traction rope, and the second input shaft is configured to drive the second traction a cord is slid along a winding end of the second disc-shaped bracket, a first end of the second swing arm is coupled to the second leash, and a second end is coupled to the main frame, the second The traction rope drives the second swing arm to rotate, and the second swing arm further drives the main frame to rotate around the cross beam.
优选地,所述主框架包括一框体和多个连接件,所述框体用于安装太阳能光板,所述连接件与所述框体固定连接,且所述连接件套设在所述横梁上,所述连接件用于带动所述框体绕着所述横梁转动。Preferably, the main frame includes a frame body and a plurality of connecting members, the frame body is used for mounting a solar light panel, the connecting member is fixedly connected to the frame body, and the connecting member is sleeved on the beam The connecting member is configured to drive the frame to rotate around the beam.
优选地,所述第一输入轴与一第一蜗轮蜗杆减速器连接,所述第一输入轴通过所述第一蜗轮蜗杆减速器带动所述第一牵引绳滑动;和/或;所述第二输入轴包括垂直连接的第一子输入轴和第二子输入轴,且所述第一子输入轴和所述第二子输入轴通过第二蜗轮蜗杆减速器连接,所述第一子输
入轴沿着所述旋转平台的中心轴贯穿所述内筒和外筒后与所述第二子输入轴连接,所述第二子输入轴与所述第二牵引绳连接。Preferably, the first input shaft is coupled to a first worm gear reducer, the first input shaft drives the first traction rope to slide by the first worm gear reducer; and/or; The two input shafts include a first sub input shaft and a second sub input shaft that are vertically connected, and the first sub input shaft and the second sub input shaft are connected by a second worm gear reducer, the first sub-transmission
The input shaft is connected to the second sub-input shaft after passing through the inner cylinder and the outer cylinder along a central axis of the rotating platform, and the second sub-input shaft is coupled to the second traction rope.
优选地,所述旋转平台还包括一对限位轴承,所述限位轴承位于所述外筒和内筒之间,所述限位轴承套设在所述内筒上,一对所述限位轴承之间具有间距。Preferably, the rotating platform further includes a pair of limiting bearings, the limiting bearing is located between the outer cylinder and the inner cylinder, and the limiting bearing is sleeved on the inner cylinder, a pair of the limit There is a gap between the bearings.
优选地,在所述第一回转机构中,所述第一盘状支架的绕线端上设有用于对所述第一牵引绳进行限位的卡位部;在所述第二回转机构中,所述第二盘状支架的绕线端上设有用于对所述第二牵引绳进行限位的卡位部。Preferably, in the first slewing mechanism, a winding portion for limiting the first traction rope is disposed on a winding end of the first disc-shaped bracket; in the second slewing mechanism The winding end of the second disc-shaped bracket is provided with a latching portion for limiting the second traction rope.
优选地,所述卡位部为凹槽;和/或;所述第一盘状支架的绕线端及所述第二盘状支架的绕线端上均设有多个滑轮,所述滑轮的外周壁上设有所述卡位部。Preferably, the latching portion is a groove; and/or; a winding end of the first disc-shaped bracket and a winding end of the second disc-shaped bracket are respectively provided with a plurality of pulleys, the pulley The card portion is provided on the outer peripheral wall.
优选地,所述第一摆臂的第一端设有第一连接件,所述第一连接件与所述第一牵引绳固定连接,所述第一连接件在所述第一牵引绳的带动下在所述第一盘状支架的绕线端上滑动。Preferably, the first end of the first swing arm is provided with a first connecting member, the first connecting member is fixedly connected with the first traction rope, and the first connecting member is at the first traction rope The sliding on the winding end of the first disc-shaped bracket is driven.
优选地,所述第一牵引绳与所述第一连接件连接的连接段为连续结构,且此连续结构穿设在所述第一连接件上;或;所述第一牵引绳与所述第一连接件连接的连接段具有第一开口,所述第一牵引绳在所述第一开口处的两端分别固定在所述第一连接件的两端。Preferably, the connecting portion of the first traction rope connected to the first connecting member is a continuous structure, and the continuous structure is disposed on the first connecting member; or the first traction rope and the first traction rope The connecting portion of the first connecting member has a first opening, and the two ends of the first pulling rope at the first opening are respectively fixed at both ends of the first connecting member.
优选地,所述第一牵引绳与所述第一输入轴连接的连接段具有第二开口,所述牵引绳在所述第二开口处的第一端和第二端分别缠绕在所述第一输入轴上,且所述第一输入轴对所述第一牵引绳在所述第二开口处的第一端进行收线时,同时对其第二端进行放线。Preferably, the connecting portion of the first traction rope connected to the first input shaft has a second opening, and the first end and the second end of the traction rope at the second opening are respectively wrapped around the first An input shaft is coupled to the first end of the first traction rope at the second end of the first traction shaft while simultaneously discharging the second end thereof.
优选地,所述第一牵引绳在所述第二开口处的第一端沿第一方向缠绕在所述第一输入轴的第一段,其第二端沿第二方向缠绕在所述第一输入轴的第二段,且所述第一方向与所述第二方向相反。Preferably, the first end of the first traction rope is wound in a first direction in a first direction in a first direction of the first input shaft, and the second end thereof is wound in the second direction in the first direction a second segment of the input shaft, and the first direction is opposite the second direction.
优选地,所述第一牵引绳与所述第一输入轴连接的连接段为一连续结构,且此连续结构在所述第一输入轴的作用下张紧。
Preferably, the connecting portion of the first traction rope connected to the first input shaft is a continuous structure, and the continuous structure is tensioned by the first input shaft.
本发明的双轴跟踪装置可以实现以下至少一种有益效果。The dual axis tracking device of the present invention can achieve at least one of the following beneficial effects.
1、本发明的双轴跟踪装置可以分别通过第一回转机构和第二回转机构来实现安装在主框架上的太阳能光板在两个自由度上的运转,其中,旋转平台结构可靠,可以有效避免外筒在内筒上转动时发生倾覆现象,另外,两个回转结构简单,运行可靠,通过选择盘状支架及摆臂的具体尺寸,可以对输出轴(旋转平台的外筒及支架的主框架)施加较大的力臂及力矩,进而保证外筒和主框架的平稳转动。1. The dual-axis tracking device of the present invention can realize the operation of the solar panel mounted on the main frame in two degrees of freedom through the first slewing mechanism and the second slewing mechanism, respectively, wherein the rotating platform has a reliable structure and can effectively avoid When the outer cylinder rotates on the inner cylinder, the overturning phenomenon occurs. In addition, the two rotary structures are simple and reliable in operation. By selecting the specific size of the disc bracket and the swing arm, the output shaft (the outer cylinder of the rotating platform and the main frame of the bracket) can be Applying a large force arm and torque to ensure smooth rotation of the outer cylinder and the main frame.
2、本发明的双轴跟踪装置中旋转平台通过在内筒和外筒之间设置限位轴承,可以进一步保证旋转平台的运行稳定性,增强其抗倾覆性能。2. The rotating platform of the two-axis tracking device of the present invention can further ensure the running stability of the rotating platform and enhance its anti-overturning performance by providing a limit bearing between the inner cylinder and the outer cylinder.
下面结合附图和具体实施方式对本发明作进一步详细说明:The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
图1是本发明的双轴跟踪装置的一种具体实施例的结构示意图;1 is a schematic structural view of a specific embodiment of a two-axis tracking device of the present invention;
图2是图1中所示的双轴跟踪装置在另一视图上示意图;Figure 2 is a schematic view of the two-axis tracking device shown in Figure 1 in another view;
图3是图1中所示的双轴跟踪装置在另一视图上示意图;Figure 3 is a schematic view of the two-axis tracking device shown in Figure 1 in another view;
图4是图1中所示的双轴跟踪装置中旋转平台的结构示意图;4 is a schematic structural view of a rotating platform in the two-axis tracking device shown in FIG. 1;
图5是图4中所示的旋转平台的局部剖视图;Figure 5 is a partial cross-sectional view of the rotary platform shown in Figure 4;
图6是图4中所示的旋转平台中内筒的结构示意图;Figure 6 is a schematic structural view of the inner cylinder of the rotating platform shown in Figure 4;
图7是图1中所示的双轴跟踪装置中第一回转机构的结构示意图;Figure 7 is a schematic structural view of a first swing mechanism in the two-axis tracking device shown in Figure 1;
图8是图7中所示的第一回转机构的局部放大结构示意图;Figure 8 is a partially enlarged schematic structural view of the first swing mechanism shown in Figure 7;
图9是图1中所示的双轴跟踪装置中第二回转机构的结构示意图;Figure 9 is a schematic structural view of a second swing mechanism in the two-axis tracking device shown in Figure 1;
图10是图9中所示的第二回转机构中第二输入轴的安装示意图;Figure 10 is a schematic view showing the installation of the second input shaft in the second swing mechanism shown in Figure 9;
图11是图10中所示的第二输入轴的局部放大安装示意图;Figure 11 is a partially enlarged perspective view showing the second input shaft shown in Figure 10;
图12是图10中所示的第二输入轴的局部放大安装示意图;Figure 12 is a partially enlarged perspective view showing the second input shaft shown in Figure 10;
图13是图1中所示的双轴跟踪装置中支架的结构示意图。Figure 13 is a schematic view showing the structure of the bracket in the two-axis tracking device shown in Figure 1.
附图标号说明:Description of the reference numerals:
旋转平台100,内筒110,外筒120,推力轴承130,限位轴承140;
Rotating platform 100, inner cylinder 110, outer cylinder 120, thrust bearing 130, limit bearing 140;
第一回转机构200,第一盘状支架210,第一牵引绳220,第一输入轴230,第一摆臂240;The first slewing mechanism 200, the first disc-shaped bracket 210, the first traction rope 220, the first input shaft 230, the first swing arm 240;
支架300,横梁310,主框架320;Bracket 300, beam 310, main frame 320;
第二回转机构400,第二盘状支架410,第二牵引绳420,第二输入轴430,第一子输入轴431,第三子输入轴432,转向器433,第二摆臂440;a second slewing mechanism 400, a second disk-shaped bracket 410, a second traction rope 420, a second input shaft 430, a first sub-input shaft 431, a third sub-input shaft 432, a steering 433, a second swing arm 440;
太阳能光板A。Solar panel A.
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the description of the prior art will be briefly described below. Obviously, the drawings in the following description are only It is a certain embodiment of the present invention, and other drawings can be obtained from those skilled in the art without any creative work.
如图1至3所示,本具体实施例公开了一种双轴跟踪装置,包括:旋转平台100、第一回转机构200、支架300及第二回转机构400。As shown in FIGS. 1 to 3, the present embodiment discloses a two-axis tracking device including a rotating platform 100, a first slewing mechanism 200, a bracket 300, and a second slewing mechanism 400.
如图4至6所示,旋转平台100包括内筒110和外筒120,外筒120旋转套设在内筒110上。具体的,内筒110上设有推力轴承130,外筒120套设在内筒110上,且外筒120通过推力轴承130在内筒110上旋转。As shown in FIGS. 4 to 6, the rotary table 100 includes an inner cylinder 110 and an outer cylinder 120, and the outer cylinder 120 is rotatably sleeved on the inner cylinder 110. Specifically, the inner cylinder 110 is provided with a thrust bearing 130, the outer cylinder 120 is sleeved on the inner cylinder 110, and the outer cylinder 120 is rotated by the thrust bearing 130 on the inner cylinder 110.
具体的,旋转平台100还包括一对限位轴承140,限位轴承140位于外筒120和内筒110之间,限位轴承140的内周面固定套设在内筒110上,外周面与外筒120的内壁贴合,一对限位轴承140之间具有间距。Specifically, the rotating platform 100 further includes a pair of limiting bearings 140. The limiting bearing 140 is located between the outer cylinder 120 and the inner cylinder 110. The inner circumferential surface of the limiting bearing 140 is fixedly sleeved on the inner cylinder 110, and the outer circumferential surface is The inner wall of the outer cylinder 120 is fitted, and a pair of the limit bearings 140 have a spacing therebetween.
具体的,旋转平台100的内筒110的外周壁上设有延伸部(图中未示出),延伸部的延伸方向朝向外筒120;外筒120上设有多个限位件(图中未示出),限位件优选螺钉,且螺钉设置在延伸部的下方。延伸部对螺钉形成阻挡,避免了外筒120在竖直方向上相对于内筒110跳起,从而有效保证了内筒110和外筒120之间的结构稳定性,进一步保证了旋转平台100的运行稳定性。
Specifically, an outer peripheral wall of the inner cylinder 110 of the rotary platform 100 is provided with an extension portion (not shown), and the extension portion extends toward the outer cylinder 120; the outer cylinder 120 is provided with a plurality of limiting members (in the figure) Not shown), the stop member is preferably a screw and the screw is disposed below the extension. The extension portion blocks the screw from jumping out of the inner cylinder 110 in the vertical direction, thereby effectively ensuring structural stability between the inner cylinder 110 and the outer cylinder 120, further ensuring the rotation platform 100. Operational stability.
结合图7、8所示,第一回转机构200包括第一盘状支架210、第一牵引绳220、第一输入轴230及第一摆臂240,第一盘状支架210固定在旋转平台100的内筒110的底部,第一盘状支架210的外周具有绕线端,第一牵引绳220绕设在第一盘状支架210的绕线端上,第一输入轴230与第一牵引绳220连接,第一输入轴230还与一第一蜗轮蜗杆减速器连接,第一输入轴230通过第一蜗轮蜗杆减速器带动第一牵引绳220沿着第一盘状支架210的绕线端滑动,第一摆臂240的第一端与第一牵引绳220连接,其第二端与旋转平台100的外筒120连接,第一牵引绳220带动第一摆臂240转动,第一摆臂240进一步带动外筒120在内筒110上转动。As shown in FIG. 7 and FIG. 8 , the first slewing mechanism 200 includes a first disc-shaped bracket 210 , a first traction rope 220 , a first input shaft 230 , and a first swing arm 240 . The first disc-shaped bracket 210 is fixed to the rotating platform 100 . The bottom of the inner cylinder 110 has a winding end on the outer circumference of the first disc-shaped bracket 210. The first traction rope 220 is wound around the winding end of the first disc-shaped bracket 210, the first input shaft 230 and the first traction rope. The first input shaft 230 is further connected to a first worm gear reducer. The first input shaft 230 drives the first traction rope 220 to slide along the winding end of the first disk holder 210 by the first worm gear reducer. The first end of the first swing arm 240 is connected to the first traction rope 220, the second end of the first swing arm 240 is connected to the outer cylinder 120 of the rotating platform 100, and the first traction rope 220 drives the first swing arm 240 to rotate. The first swing arm 240 The outer cylinder 120 is further driven to rotate on the inner cylinder 110.
在第一回转机构200中,第一盘状支架210的绕线端绕线端上设有多个滑轮,滑轮的设置便于牵引绳的平稳滑动。滑轮的外周壁上设有卡位部,卡位部具体为凹槽,第一牵引绳位于此凹槽中,凹槽用于对第一牵引绳220进行限位,从而进一步保证了第一牵引绳220可以在第一盘状支架210上平稳滑动,不会发生脱线逃逸现象。In the first swing mechanism 200, a plurality of pulleys are disposed on the winding end of the winding end of the first disc-shaped bracket 210, and the arrangement of the pulleys facilitates smooth sliding of the traction rope. The outer peripheral wall of the pulley is provided with a latching portion, and the latching portion is specifically a groove. The first traction rope is located in the recess, and the recess is used for limiting the first traction cord 220, thereby further ensuring the first traction. The cord 220 can slide smoothly on the first disc-shaped bracket 210 without occurrence of off-line escape.
具体的,第一摆臂240的第一端设有第一连接件,第一连接件与第一牵引绳220固定连接,第一连接件在第一牵引绳220的带动下在第一盘状支架210的绕线端上滑动。第一牵引绳220与第一连接件连接的连接段具有第一开口,第一牵引绳220在第一开口处的两端分别固定在第一连接件的两端。如图所示,连接件上设有一对封闭环形件,第一牵引绳220在第一开口处的两端可以分别拴在这一对封闭环形件上。Specifically, the first end of the first swing arm 240 is provided with a first connecting member, and the first connecting member is fixedly connected to the first pulling rope 220, and the first connecting member is driven by the first pulling rope 220 in the first disc shape. The winding end of the bracket 210 slides. The connecting portion of the first traction rope 220 connected to the first connecting member has a first opening, and the two ends of the first pulling rope 220 at the first opening are respectively fixed at both ends of the first connecting member. As shown, the connecting member is provided with a pair of closed annular members, and the two ends of the first pulling rope 220 at the first opening can be respectively attached to the pair of closed annular members.
具体的,第一牵引绳220与第一输入轴230连接的连接段具有第二开口,第一牵引绳220在第二开口处的第一端沿第一方向缠绕在第一输入轴230的第一段,其第二端沿第二方向缠绕在第一输入轴230的第二段,且第一方向与第二方向相反,当第一输入轴230对第一牵引绳220在第二开口处的第一端进行放线时,对另一端进行收线。Specifically, the connecting portion of the first traction rope 220 connected to the first input shaft 230 has a second opening, and the first end of the first traction rope 220 at the second opening is wound in the first direction on the first input shaft 230. a segment, the second end of which is wound in the second direction in the second direction of the first input shaft 230, and the first direction is opposite to the second direction, when the first input shaft 230 is at the second opening of the first traction string 220 When the first end of the line is laid, the other end is taken up.
具体的,第一盘状支架210上的绕线端为圆弧形结构,且其圆心角可以设为330°,此时,第一牵引绳220可以带动第一摆臂240在0~330°的
范围内进行角度调整。第一盘状支架210的绕线端上各点与外筒120之间的距离保持一定,第一摆臂240的长度固定。第一盘状支架210为镂空盘,这样设置可以减轻支架重量,还可以节约制作成本。Specifically, the winding end of the first disc-shaped bracket 210 has a circular arc shape, and the central angle thereof can be set to 330°. At this time, the first traction rope 220 can drive the first swing arm 240 at 0-330°. of
Angle adjustment within the range. The distance between each point on the winding end of the first disc-shaped bracket 210 and the outer cylinder 120 is kept constant, and the length of the first swing arm 240 is fixed. The first disc-shaped bracket 210 is a hollow disc, so that the weight of the bracket can be reduced, and the manufacturing cost can be saved.
具体的,第一回转机构200还包括第一张紧机构(图中未示出),第一张紧机构与第一牵引绳220连接,用于在第一牵引绳220的滑动过程中张紧第一牵引绳220。Specifically, the first swing mechanism 200 further includes a first tensioning mechanism (not shown), and the first tensioning mechanism is coupled to the first traction rope 220 for tensioning during sliding of the first traction rope 220. The first traction rope 220.
如图13所示,支架300包括横梁310和主框架320,横梁310固定横设在外筒120的顶部,主框架320与横梁310转动连接。具体的,主框架包括一框体和多个连接件,框体用于安装太阳能光板A,连接件与框体固定连接,且连接件套设在横梁上,连接件用于带动框体绕着横梁转动。为保证支架300的结构稳定性,主框架320中连接件的数目为三个,分别设置在横梁310的两端及中部。主框架整体随着第一回转平台在第一自由度运转,主框架中的框体在第二回转平台的作用下在第二自由度运转,从而实现了太阳能光板A在两个自由度的运转。As shown in FIG. 13, the bracket 300 includes a beam 310 and a main frame 320. The beam 310 is fixedly disposed at the top of the outer cylinder 120, and the main frame 320 is rotatably coupled to the beam 310. Specifically, the main frame includes a frame body and a plurality of connecting members, the frame body is used for mounting the solar panel A, the connecting member is fixedly connected to the frame body, and the connecting member is sleeved on the beam, and the connecting member is used to drive the frame body around The beam rotates. In order to ensure the structural stability of the bracket 300, the number of the connecting members in the main frame 320 is three, which are respectively disposed at both ends and the middle portion of the beam 310. The main frame as a whole runs with the first slewing platform at the first degree of freedom, and the frame in the main frame is operated at the second degree of freedom under the action of the second slewing platform, thereby realizing the operation of the solar panel A in two degrees of freedom. .
如图9所示,第二回转机构400包括第二盘状支架410、第二牵引绳420、第二输入轴430及第二摆臂440,第二盘状支架410固定在横梁310上,第二盘状支架410的外周具有绕线端,第二牵引绳420绕设在第二盘状支架410的绕线端上,第二输入轴430与第二牵引绳420连接,第二输入轴430带动第二牵引绳420沿着第二盘状支架410的绕线端滑动,第二摆臂440的第一端与第二牵引绳420连接,其第二端与所述主框架320连接,第二牵引绳420带动第二摆臂440转动,第二摆臂440进一步带动主框架320绕着横梁310转动。As shown in FIG. 9 , the second swing mechanism 400 includes a second disc bracket 410 , a second traction cord 420 , a second input shaft 430 , and a second swing arm 440 . The second disc bracket 410 is fixed on the beam 310 . The outer circumference of the two disc-shaped brackets 410 has a winding end, the second traction rope 420 is wound around the winding end of the second disc-shaped bracket 410, and the second input shaft 430 is connected to the second traction rope 420. The second input shaft 430 is connected. The second traction rope 420 is slid along the winding end of the second disc bracket 410, the first end of the second swing arm 440 is connected to the second traction rope 420, and the second end thereof is connected to the main frame 320, The second traction rope 420 drives the second swing arm 440 to rotate, and the second swing arm 440 further drives the main frame 320 to rotate around the beam 310.
结合图10、11和12所示,第二输入轴包括垂直连接的第一子输入轴431和第二子输入轴,且第一子输入轴431和第二子输入轴通过第二蜗轮蜗杆减速器连接,第一子输入轴431沿着旋转平台的中心轴贯穿内筒和外筒后与第二子输入轴连接,第二子输入轴与第二牵引绳连接。第一子输入轴通过第二蜗轮蜗杆减速器带动第二子输入轴转动,第二子输入轴带动第二牵引绳滑动。
As shown in conjunction with FIGS. 10, 11, and 12, the second input shaft includes a first sub-input shaft 431 and a second sub-input shaft that are vertically connected, and the first sub-input shaft 431 and the second sub-input shaft are decelerated by the second worm gear. The first sub-input shaft 431 is connected to the second sub-input shaft after passing through the inner cylinder and the outer cylinder along the central axis of the rotating platform, and the second sub-input shaft is connected to the second traction rope. The first sub input shaft drives the second sub input shaft to rotate by the second worm gear reducer, and the second sub input shaft drives the second traction rope to slide.
第二输入轴430还包括第三子输入轴432,第三子输入轴432与第一子输入轴431垂直连接,且第一子输入轴431和第三子输入轴432之间设有转向器433,第一子输入轴431沿着旋转平台100的中心轴贯穿内筒110和外筒120后与第二牵引绳420连接,第三子输入轴432位于旋转平台100的底部,且沿着背离与旋转平台100的方向向外延伸。第三子输入轴与设置在旋转平台外部的驱动器连接,这样设置就可以把第二回转机构的驱动器设置在远离第二回转机构的位置,传统的做法是把驱动器设置在回转机构的附近,且此驱动机构需要在另一个回转机构的作用下一起旋转,传统的做法耗能较大,且运行不稳定,本实施例中的结构可以有效解决这些问题。The second input shaft 430 further includes a third sub-input shaft 432, the third sub-input shaft 432 is vertically connected to the first sub-input shaft 431, and a diverter is disposed between the first sub-input shaft 431 and the third sub-input shaft 432. 433. The first sub-input shaft 431 is connected to the second traction rope 420 after passing through the inner cylinder 110 and the outer cylinder 120 along the central axis of the rotating platform 100. The third sub-input shaft 432 is located at the bottom of the rotating platform 100, and is away from the bottom. Extending outwardly from the direction of the rotating platform 100. The third sub input shaft is connected to a driver disposed outside the rotating platform, so that the driver of the second slewing mechanism can be disposed away from the second slewing mechanism, and the conventional method is to set the driver in the vicinity of the slewing mechanism, and The driving mechanism needs to rotate together under the action of another rotating mechanism. The conventional method consumes a large amount of energy and is unstable in operation, and the structure in this embodiment can effectively solve these problems.
在第二回转机构400中,第二盘状支架410的绕线端绕线端上设有多个滑轮。滑轮的外周壁上设有卡位部。卡位部具体为凹槽,卡位部用于对第二牵引绳420进行限位,从而使第二牵引绳420可以在第二盘状支架410上平稳滑动。In the second swing mechanism 400, a plurality of pulleys are disposed on the winding end of the winding end of the second disk-shaped bracket 410. A latching portion is provided on the outer peripheral wall of the pulley. The latching portion is specifically a groove, and the latching portion is used for limiting the second traction cord 420, so that the second traction cord 420 can smoothly slide on the second disc-shaped bracket 410.
具体的,第二摆臂440的第一端设有第二连接件,第二连接件与第二牵引绳420固定连接,第二连接件在第二牵引绳420的带动下在第二盘状支架410的绕线端上滑动。第二牵引绳420与第二连接件连接的连接段具有第一开口,第二牵引绳420在第一开口处的两端分别固定在第二连接件的两端。如图所示,第二连接件上设有一对封闭环形件,第二牵引绳420在第一开口处的两端可以分别拴在这一对封闭环形件上。Specifically, the first end of the second swing arm 440 is provided with a second connecting member, the second connecting member is fixedly connected with the second pulling rope 420, and the second connecting member is driven by the second pulling rope 420 in the second disc shape. The winding end of the bracket 410 slides. The connecting portion of the second pulling rope 420 connected to the second connecting member has a first opening, and the two ends of the second pulling rope 420 at the first opening are respectively fixed at both ends of the second connecting member. As shown, the second connecting member is provided with a pair of closed annular members, and the two ends of the second pulling rope 420 at the first opening can be respectively attached to the pair of closed annular members.
具体的,第二牵引绳420与第二输入轴430连接的连接段具有第二开口,第二牵引绳420在第二开口处的第一端沿第一方向缠绕在第二输入轴430的第一段,其第二端沿第二方向缠绕在第二输入轴430的第二段,且第一方向与第二方向相反,当第二输入轴430对第二牵引绳420在第二开口处的第一端进行放线时,对另一端进行收线。Specifically, the connecting portion of the second traction rope 420 and the second input shaft 430 has a second opening, and the first end of the second traction rope 420 is wound in the first direction in the first direction on the second input shaft 430. a segment, the second end of which is wound in the second direction in the second direction of the second input shaft 430, and the first direction is opposite to the second direction, when the second input shaft 430 is opposite the second traction line 420 at the second opening When the first end of the line is laid, the other end is taken up.
具体的,第二盘状支架410上的绕线端为弧形结构,且其圆心角可以设为90°,此时,第二牵引绳420可以带动第二摆臂440在0~90°范围内
进行角度调节,第二盘状支架410的绕线端上各点与横梁310之间的距离不变,第二摆臂440的长度固定。第二盘状支架410为镂空盘,这样设置可以减轻支架重量,还可以节约制作成本。Specifically, the winding end of the second disc-shaped bracket 410 has an arc-shaped structure, and the central angle thereof can be set to 90°. At this time, the second traction rope 420 can drive the second swing arm 440 in the range of 0-90°. Inside
The angle adjustment is performed, the distance between the points on the winding end of the second disc-shaped bracket 410 and the beam 310 is constant, and the length of the second swing arm 440 is fixed. The second disc-shaped bracket 410 is a hollow disc, so that the weight of the bracket can be reduced, and the manufacturing cost can be saved.
具体的,第二回转机构400还包括第二张紧机构,与第二牵引绳420连接,用于在第二牵引绳420的滑动过程中张紧第二牵引绳420。Specifically, the second swing mechanism 400 further includes a second tensioning mechanism coupled to the second traction rope 420 for tensioning the second traction rope 420 during the sliding of the second traction rope 420.
当然了,在其他具体实施例中,旋转平台中的外筒可以直接旋转套设在内筒中,而不设置推力轴承,也可以通过其他的旋转连接件旋转连接;两个回转机构中的盘状支架还可以设为实心盘;牵引绳还可以在盘状支架上缠绕多圈;盘状支架的外周形状还可以设为其他形状;第一输入轴还可以由两个子输入轴构成,然后将牵引绳的两端分别绕设在这两个子输入轴上;牵引绳与输入轴的连接段还可以设为连续结构;牵引绳可以根据需要选择钢丝绳、尼龙绳、皮带、同步带或其他种类的绳状结构;牵引绳和摆臂之间的连接段还可以设为连续结构;第二输入轴中第一子输入轴与第二牵引绳的连接方式可以根据第二回转机构与旋转平台的具体连接方式可以根据实际需要选择;此外,本发明的双轴跟踪装置中两个回转机构的具体结构均可以根据需要进行结构的调整,此处不再赘述。Of course, in other specific embodiments, the outer cylinder in the rotating platform can be directly rotatably sleeved in the inner cylinder without providing a thrust bearing, or can be connected by other rotating connecting members; the disc shape in the two rotating mechanisms The bracket can also be set as a solid disc; the traction rope can also be wound on the disc-shaped bracket by a plurality of turns; the outer shape of the disc-shaped bracket can also be set to other shapes; the first input shaft can also be composed of two sub-input shafts, and then the traction The two ends of the rope are respectively arranged on the two sub-input shafts; the connecting section of the traction rope and the input shaft can also be set as a continuous structure; the traction rope can be selected as a wire rope, a nylon rope, a belt, a timing belt or other kinds of ropes according to requirements. The connecting structure between the traction rope and the swing arm can also be set as a continuous structure; the connection manner of the first input shaft and the second traction rope in the second input shaft can be according to the specific connection between the second swing mechanism and the rotating platform The mode can be selected according to actual needs; in addition, the specific structure of the two slewing mechanisms in the dual-axis tracking device of the present invention can be adjusted according to needs. Not repeat them here.
需要说明的是,第一回转机构和第二回转机构的结构设计原理类似,因此,其中一个回转机构的结构调整均可以应用到另一个回转机构上,当然,两个回转机构的具体结构也可以不同,比如说,一个回转机构中包括滑轮,另一个不包括;一个回转机构中的牵引绳整体为连续结构,另一个则在与输入轴和/或摆臂的连接处为断开的结构;一个回转机构中摆臂的长度固定,另一个则长度可调,本领域的技术人员能够从上述公开的内容中推出多种实施例,此处不再一一列举。It should be noted that the structural design principles of the first slewing mechanism and the second slewing mechanism are similar. Therefore, the structural adjustment of one of the slewing mechanisms can be applied to another slewing mechanism. Of course, the specific structure of the two slewing mechanisms can also be Different, for example, one slewing mechanism includes a pulley, and the other does not include; the traction rope in one slewing mechanism is a continuous structure as a whole, and the other is a disconnected structure at the connection with the input shaft and/or the swing arm; In a slewing mechanism, the length of the swing arm is fixed and the other length is adjustable. Those skilled in the art can deduce various embodiments from the above disclosure, which will not be enumerated here.
示例性的,结合图1至13所示,本发明的双轴跟踪装置的具体实施例的应用情况如下:Illustratively, with reference to Figures 1 to 13, the application of the specific embodiment of the dual-axis tracking device of the present invention is as follows:
1、第一回转机构200中的第一输入轴230带动第一牵引绳220在水平面上滑动;
1. The first input shaft 230 of the first swing mechanism 200 drives the first traction rope 220 to slide on a horizontal plane;
2、第一牵引绳220带动第一摆臂240在水平面上转动;2. The first traction rope 220 drives the first swing arm 240 to rotate on a horizontal plane;
3、第一摆臂240带动外筒120绕着内筒110在水平面上转动;3. The first swing arm 240 drives the outer cylinder 120 to rotate around the inner cylinder 110 on a horizontal plane;
4、外筒120带动支架300及第二回转机构400在水平面上转动,从而实现对固定在支架300上的太阳能光板A在水平面上的角度调节;4. The outer cylinder 120 drives the bracket 300 and the second swing mechanism 400 to rotate on a horizontal plane, thereby realizing the angle adjustment of the solar panel A fixed on the bracket 300 on a horizontal plane;
5、第二回转机构400中的第二输入轴430带动第二牵引绳420在竖直面上滑动;The second input shaft 430 of the second swing mechanism 400 drives the second traction rope 420 to slide on the vertical surface;
6、第二牵引绳420带动第二摆臂440在竖直面上转动;6. The second traction rope 420 drives the second swing arm 440 to rotate on a vertical plane;
7、第二摆臂440带动主框架320绕着横梁310在竖直面上转动,从而实现对固定在支架300上的太阳能光板A在竖直面上的角度调节。7. The second swing arm 440 drives the main frame 320 to rotate on the vertical plane about the beam 310, thereby achieving angular adjustment of the solar panel A fixed on the bracket 300 on the vertical plane.
本发明的双轴跟踪装置结构简单,运行可靠,可以实现对太阳能光板在两个自由度上的运转,且造价较低,容易推广。The dual-axis tracking device of the invention has simple structure and reliable operation, can realize the operation of the solar light panel in two degrees of freedom, and has low cost and is easy to popularize.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。
The above description is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can also make several improvements and retouchings without departing from the principles of the present invention. It should be considered as the scope of protection of the present invention.
Claims (10)
- 一种双轴跟踪装置,其特征在于,包括:A dual axis tracking device, comprising:旋转平台,包括内筒和外筒,所述外筒旋转套设在所述内筒上;a rotating platform comprising an inner cylinder and an outer cylinder, wherein the outer cylinder is rotatably sleeved on the inner cylinder;第一回转机构,包括第一盘状支架、第一牵引绳、第一输入轴及第一摆臂,所述第一盘状支架固定在所述旋转平台的内筒的底部,所述第一盘状支架的外周具有绕线端,所述第一牵引绳绕设在所述第一盘状支架的绕线端上,所述第一输入轴与所述第一牵引绳连接,所述第一输入轴用于带动所述第一牵引绳沿着所述第一盘状支架的绕线端滑动,所述第一摆臂的第一端与所述第一牵引绳连接,其第二端与所述旋转平台的外筒连接,所述第一牵引绳带动所述第一摆臂转动,所述第一摆臂进一步带动所述外筒在所述内筒上转动;a first slewing mechanism, comprising: a first disc-shaped bracket, a first traction rope, a first input shaft and a first swing arm, wherein the first disc-shaped bracket is fixed at a bottom of the inner cylinder of the rotating platform, the first The outer circumference of the disc-shaped bracket has a winding end, the first traction rope is wound around the winding end of the first disc-shaped bracket, and the first input shaft is connected with the first traction rope, the first An input shaft is configured to drive the first traction rope to slide along a winding end of the first disc-shaped bracket, a first end of the first swing arm is connected to the first traction rope, and a second end thereof Connecting with the outer cylinder of the rotating platform, the first traction rope drives the first swing arm to rotate, and the first swing arm further drives the outer cylinder to rotate on the inner cylinder;支架,包括横梁和主框架,所述横梁固定设置在所述旋转平台的外筒的顶部,所述主框架与所述横梁转动连接;a bracket comprising a beam and a main frame fixedly disposed on a top of the outer cylinder of the rotating platform, the main frame being rotatably coupled to the beam;第二回转机构,包括第二盘状支架、第二牵引绳、第二输入轴及第二摆臂,所述第二盘状支架固定在所述横梁上,所述第二盘状支架的外周具有绕线端,所述第二牵引绳绕设在所述第二盘状支架的绕线端上,所述第二输入轴与所述第二牵引绳连接,所述第二输入轴用于带动所述第二牵引绳沿着所述第二盘状支架的绕线端滑动,所述第二摆臂的第一端与所述第二牵引绳连接,其第二端与所述主框架连接,所述第二牵引绳带动所述第二摆臂转动,所述第二摆臂进一步带动所述主框架绕着所述横梁转动。a second slewing mechanism comprising a second disc-shaped bracket, a second traction rope, a second input shaft and a second swing arm, wherein the second disc-shaped bracket is fixed on the cross beam, and the outer circumference of the second disc-shaped bracket Having a winding end, the second traction rope is wound around a winding end of the second disc-shaped bracket, the second input shaft is coupled to the second traction rope, and the second input shaft is for Driving the second traction rope to slide along the winding end of the second disc-shaped bracket, the first end of the second swing arm is connected with the second traction rope, and the second end thereof is opposite to the main frame Connecting, the second traction rope drives the second swing arm to rotate, and the second swing arm further drives the main frame to rotate around the beam.
- 如权利要求1所述的双轴跟踪装置,其特征在于:The dual axis tracking device of claim 1 wherein:所述主框架包括一框体和多个连接件,所述框体用于安装太阳能光板,所述连接件与所述框体固定连接,且所述连接件套设在所述横梁上,所述连接件用于带动所述框体绕着所述横梁转动。The main frame includes a frame body and a plurality of connecting members, the frame body is used for mounting a solar light panel, the connecting member is fixedly connected to the frame body, and the connecting member is sleeved on the beam. The connecting member is used to drive the frame to rotate around the beam.
- 如权利要求1所述的双轴跟踪装置,其特征在于: The dual axis tracking device of claim 1 wherein:所述第一输入轴与一第一蜗轮蜗杆减速器连接,所述第一输入轴通过所述第一蜗轮蜗杆减速器带动所述第一牵引绳滑动;The first input shaft is coupled to a first worm gear reducer, and the first input shaft drives the first traction rope to slide through the first worm gear reducer;和/或;and / or;所述第二输入轴包括垂直连接的第一子输入轴和第二子输入轴,且所述第一子输入轴和所述第二子输入轴通过第二蜗轮蜗杆减速器连接,所述第一子输入轴沿着所述旋转平台的中心轴贯穿所述内筒和外筒后与所述第二子输入轴连接,所述第二子输入轴与所述第二牵引绳连接。The second input shaft includes a first sub input shaft and a second sub input shaft that are vertically connected, and the first sub input shaft and the second sub input shaft are connected by a second worm gear reducer, A sub-input shaft is coupled to the second sub-input shaft after passing through the inner cylinder and the outer cylinder along a central axis of the rotating platform, and the second sub-input shaft is coupled to the second traction rope.
- 如权利要求1所述的双轴跟踪装置,其特征在于:The dual axis tracking device of claim 1 wherein:所述旋转平台还包括一对限位轴承,所述限位轴承位于所述外筒和内筒之间,所述限位轴承套设在所述内筒上,一对所述限位轴承之间具有间距。The rotating platform further includes a pair of limiting bearings, the limiting bearing is located between the outer cylinder and the inner cylinder, the limiting bearing is sleeved on the inner cylinder, and a pair of the limiting bearings There is a gap between them.
- 如权利要求1所述的双轴跟踪装置,其特征在于:The dual axis tracking device of claim 1 wherein:在所述第一回转机构中,所述第一盘状支架的绕线端上设有用于对所述第一牵引绳进行限位的卡位部;In the first slewing mechanism, a winding portion for limiting the first traction rope is disposed on the winding end of the first disc-shaped bracket;在所述第二回转机构中,所述第二盘状支架的绕线端上设有用于对所述第二牵引绳进行限位的卡位部。In the second swinging mechanism, the winding end of the second disk-shaped bracket is provided with a latching portion for limiting the second pulling rope.
- 如权利要求5所述的双轴跟踪装置,其特征在于:A two-axis tracking device according to claim 5, wherein:所述卡位部为凹槽;The latching portion is a groove;和/或;and / or;所述第一盘状支架的绕线端及所述第二盘状支架的绕线端上均设有多个滑轮,所述滑轮的外周壁上设有所述卡位部。A plurality of pulleys are disposed on the winding end of the first disc-shaped bracket and the winding end of the second disc-shaped bracket, and the latching portion is disposed on an outer peripheral wall of the pulley.
- 如权利要求1所述的双轴跟踪装置,其特征在于:The dual axis tracking device of claim 1 wherein:所述第一摆臂的第一端设有第一连接件,所述第一连接件与所述第一牵引绳固定连接,所述第一连接件在所述第一牵引绳的带动下在所述第一 盘状支架的绕线端上滑动。The first end of the first swing arm is provided with a first connecting member, the first connecting member is fixedly connected with the first pulling rope, and the first connecting member is driven by the first pulling rope The first Slide on the winding end of the disc holder.
- 如权利要求7所述的双轴跟踪装置,其特征在于:The dual axis tracking device of claim 7 wherein:所述第一牵引绳与所述第一连接件连接的连接段为连续结构,且此连续结构穿设在所述第一连接件上;The connecting portion of the first traction rope connected to the first connecting member is a continuous structure, and the continuous structure is disposed on the first connecting member;或;or;所述第一牵引绳与所述第一连接件连接的连接段具有第一开口,所述第一牵引绳在所述第一开口处的两端分别固定在所述第一连接件的两端。a connecting portion of the first connecting rope connected to the first connecting member has a first opening, and two ends of the first pulling rope at the first opening are respectively fixed at two ends of the first connecting member .
- 如权利要求1所述的双轴跟踪装置,其特征在于:The dual axis tracking device of claim 1 wherein:所述第一牵引绳与所述第一输入轴连接的连接段具有第二开口,所述牵引绳在所述第二开口处的第一端和第二端分别缠绕在所述第一输入轴上,且所述第一输入轴对所述第一牵引绳在所述第二开口处的第一端进行收线时,同时对其第二端进行放线。a connecting portion of the first traction rope connected to the first input shaft has a second opening, and the first end and the second end of the traction rope at the second opening are respectively wound around the first input shaft And the first input shaft is used to take off the second end of the first traction rope at the first end of the second opening.
- 如权利要求1所述的双轴跟踪装置,其特征在于:The dual axis tracking device of claim 1 wherein:所述第一牵引绳与所述第一输入轴连接的连接段为一连续结构,且此连续结构在所述第一输入轴的作用下张紧。 The connecting portion of the first traction rope connected to the first input shaft is a continuous structure, and the continuous structure is tensioned by the first input shaft.
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CN201610951888.6A CN107992095B (en) | 2016-10-27 | 2016-10-27 | Double-shaft tracking device |
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