WO2018061944A1 - 感活性光線性又は感放射線性樹脂組成物、パターン形成方法及び電子デバイスの製造方法 - Google Patents
感活性光線性又は感放射線性樹脂組成物、パターン形成方法及び電子デバイスの製造方法 Download PDFInfo
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- WO2018061944A1 WO2018061944A1 PCT/JP2017/033951 JP2017033951W WO2018061944A1 WO 2018061944 A1 WO2018061944 A1 WO 2018061944A1 JP 2017033951 W JP2017033951 W JP 2017033951W WO 2018061944 A1 WO2018061944 A1 WO 2018061944A1
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- sensitive
- radiation
- carbon atoms
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- 0 C*(C)CC(C)(*(C)C)C(OC1(C)CCCC1)=O Chemical compound C*(C)CC(C)(*(C)C)C(OC1(C)CCCC1)=O 0.000 description 17
- YVNZKCDCXVJHAH-UHFFFAOYSA-N CC(C(OC(C(C12)O3)C11OC1CC2C3=O)=O)=C Chemical compound CC(C(OC(C(C12)O3)C11OC1CC2C3=O)=O)=C YVNZKCDCXVJHAH-UHFFFAOYSA-N 0.000 description 1
- YVNFQRSRTRJRIR-UHFFFAOYSA-N CC(C(OC(C(CC12)CC11C#N)C2OC1=O)=O)=C Chemical compound CC(C(OC(C(CC12)CC11C#N)C2OC1=O)=O)=C YVNFQRSRTRJRIR-UHFFFAOYSA-N 0.000 description 1
- ZROFAXCQYPKWCY-UHFFFAOYSA-N CC(C(OC(C1)COC1=O)=O)=C Chemical compound CC(C(OC(C1)COC1=O)=O)=C ZROFAXCQYPKWCY-UHFFFAOYSA-N 0.000 description 1
- JJMQLQLMPJLIPZ-UHFFFAOYSA-N CC(C(OC(C1CC2C3C1)C3OC2=O)=O)=C Chemical compound CC(C(OC(C1CC2C3C1)C3OC2=O)=O)=C JJMQLQLMPJLIPZ-UHFFFAOYSA-N 0.000 description 1
- CUONHNINZJRNLP-UHFFFAOYSA-N CC(C(OC(CC1C2)C2C(CO2)C1C2=O)=O)=C Chemical compound CC(C(OC(CC1C2)C2C(CO2)C1C2=O)=O)=C CUONHNINZJRNLP-UHFFFAOYSA-N 0.000 description 1
- GNWRTATVVONZGU-UHFFFAOYSA-N CC(C(OCC(OC(C(CC12)CC11C#N)C2OC1=O)=O)=O)=C Chemical compound CC(C(OCC(OC(C(CC12)CC11C#N)C2OC1=O)=O)=O)=C GNWRTATVVONZGU-UHFFFAOYSA-N 0.000 description 1
- ZZVPLVSTIKNLLF-UHFFFAOYSA-N CC(C)OCOC(C(C1)=C)=[O]C1I Chemical compound CC(C)OCOC(C(C1)=C)=[O]C1I ZZVPLVSTIKNLLF-UHFFFAOYSA-N 0.000 description 1
- ALRKOZVWDDKMPA-UHFFFAOYSA-N CC(C1)(COC1=O)OC(C(C)=C)=O Chemical compound CC(C1)(COC1=O)OC(C(C)=C)=O ALRKOZVWDDKMPA-UHFFFAOYSA-N 0.000 description 1
Classifications
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/039—Macromolecular compounds which are photodegradable, e.g. positive electron resists
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1806—C6-(meth)acrylate, e.g. (cyclo)hexyl (meth)acrylate or phenyl (meth)acrylate
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
- G03F7/0382—Macromolecular compounds which are rendered insoluble or differentially wettable the macromolecular compound being present in a chemically amplified negative photoresist composition
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/039—Macromolecular compounds which are photodegradable, e.g. positive electron resists
- G03F7/0392—Macromolecular compounds which are photodegradable, e.g. positive electron resists the macromolecular compound being present in a chemically amplified positive photoresist composition
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/039—Macromolecular compounds which are photodegradable, e.g. positive electron resists
- G03F7/0392—Macromolecular compounds which are photodegradable, e.g. positive electron resists the macromolecular compound being present in a chemically amplified positive photoresist composition
- G03F7/0397—Macromolecular compounds which are photodegradable, e.g. positive electron resists the macromolecular compound being present in a chemically amplified positive photoresist composition the macromolecular compound having an alicyclic moiety in a side chain
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/16—Coating processes; Apparatus therefor
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/16—Coating processes; Apparatus therefor
- G03F7/168—Finishing the coated layer, e.g. drying, baking, soaking
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
- G03F7/2002—Exposure; Apparatus therefor with visible light or UV light, through an original having an opaque pattern on a transparent support, e.g. film printing, projection printing; by reflection of visible or UV light from an original such as a printed image
- G03F7/2004—Exposure; Apparatus therefor with visible light or UV light, through an original having an opaque pattern on a transparent support, e.g. film printing, projection printing; by reflection of visible or UV light from an original such as a printed image characterised by the use of a particular light source, e.g. fluorescent lamps or deep UV light
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/30—Imagewise removal using liquid means
- G03F7/32—Liquid compositions therefor, e.g. developers
- G03F7/325—Non-aqueous compositions
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/30—Imagewise removal using liquid means
- G03F7/32—Liquid compositions therefor, e.g. developers
- G03F7/325—Non-aqueous compositions
- G03F7/327—Non-aqueous alkaline compositions, e.g. anhydrous quaternary ammonium salts
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/38—Treatment before imagewise removal, e.g. prebaking
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
- H01L21/0271—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers
- H01L21/0273—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers characterised by the treatment of photoresist layers
- H01L21/0274—Photolithographic processes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/55—Design of synthesis routes, e.g. reducing the use of auxiliary or protecting groups
Definitions
- the present invention relates to an actinic ray-sensitive or radiation-sensitive resin composition, a pattern forming method, and an electronic device manufacturing method.
- the present invention relates to an actinic ray sensitive or radiation sensitive used in semiconductor manufacturing processes such as ICs, circuit boards such as liquid crystals and thermal heads, and other photofabrication lithography processes.
- the present invention relates to a resin composition, a pattern forming method, and a method for manufacturing an electronic device including the pattern forming method.
- the present invention has a high level of sensitivity, resolution, in-plane uniformity (CDU) of pattern line width, in-plane uniformity of film thickness, and roughness that can provide a pattern that is excellent in roughness characteristics.
- An object is to provide an actinic ray-sensitive or radiation-sensitive resin composition and a pattern forming method. Furthermore, an object of this invention is to provide the manufacturing method of an electronic device containing the said pattern formation method.
- the present inventors have used a resin containing a specific repeating unit (a) having two or more phenolic hydroxyl groups (hereinafter referred to as resin (A)) as the base resin. It has been found that the above-mentioned problems can be solved by adjusting the solid content concentration in the actinic ray-sensitive or radiation-sensitive resin composition containing the resin (A) to a specific low concentration.
- the present invention is as follows.
- [1] Contains (A) a resin containing the repeating unit (a) represented by the following general formula (1), (B) a compound that generates an acid upon irradiation with actinic rays or radiation, and (C) an organic solvent.
- An actinic ray-sensitive or radiation-sensitive resin composition wherein the solid content concentration of the composition is 4% by mass or less.
- R 11 and R 12 each independently represents a hydrogen atom, a halogen atom, or a monovalent organic group.
- R 13 represents a hydrogen atom, a halogen atom, or a monovalent organic group, or is a single bond or an alkylene group and is bonded to L or Ar in the formula to form a ring.
- L represents a single bond or a divalent linking group.
- Ar represents an aromatic ring group.
- n represents an integer of 2 or more.
- the resin (A) further includes a repeating unit (b) having an acid-decomposable group that generates a polar group by elimination of a protecting group by the action of an acid, and the protecting group is composed of only a carbon atom and a hydrogen atom.
- Xa 1 represents a hydrogen atom or an alkyl group.
- T represents a single bond or a divalent linking group.
- Rx 1 , Rx 2 and Rx 3 each independently represents an alkyl group, a cycloalkyl group or a phenyl group. Two of Rx 1 , Rx 2 and Rx 3 may combine to form a cycloalkyl group.
- Rx 1 , Rx 2 and Rx 3 are each composed of only carbon atoms and hydrogen atoms, and the total number of carbon atoms contained in Rx 1 , Rx 2 and Rx 3 is 4 or more and 11 or less.
- the resin (A) further includes any one of a repeating unit (c) represented by the following general formula (A2) and a repeating unit (d) represented by the following general formula (A3) [2] or [ 3] actinic ray-sensitive or radiation-sensitive resin composition.
- R 61 , R 62 and R 63 each independently represents a hydrogen atom, an alkyl group, a cycloalkyl group, a halogen atom, a cyano group or an alkoxycarbonyl group.
- R 62 may be bonded to Ar 6 or L 6 to form a ring, and R 62 in that case represents a single bond or an alkylene group.
- X 6 represents a single bond, —COO—, or —CONR 64 —, and R 64 represents a hydrogen atom or an alkyl group.
- L 6 represents a single bond or a divalent linking group, and represents a trivalent linking group when forming a ring with R 62 .
- Ar 6 represents an (m + 1) -valent aromatic ring group, and when bonded to R 62 to form a ring, represents an (m + 2) -valent aromatic ring group.
- Y 2 represents a hydrogen atom or a group capable of leaving by the action of an acid. When m ⁇ 2, a plurality of Y 2 may be the same or different. However, at least one of Y 2 represents a group capable of leaving by the action of an acid.
- m represents an integer of 1 to 4.
- R 41 , R 42 and R 43 each independently represents a hydrogen atom, an alkyl group, a cycloalkyl group, a halogen atom, a cyano group or an alkoxycarbonyl group.
- R 42 may be bonded to L 4 to form a ring, and R 42 in this case represents an alkylene group.
- X 4 represents a single bond, —COO—, or —CONR 44 —, and R 44 represents a hydrogen atom or an alkyl group.
- L 4 represents a single bond or a divalent linking group, and in the case of forming a ring with R 42 , represents a trivalent linking group.
- R 44 and R 45 represent a hydrogen atom, an alkyl group, a cycloalkyl group, an aryl group, an aralkyl group, an alkoxy group, an acyl group, or a heterocyclic group.
- M 4 represents a single bond or a divalent linking group.
- Q 4 represents an alkyl group, a cycloalkyl group, an aryl group, or a heterocyclic group. At least two of Q 4 , M 4 and R 44 may be bonded to form a ring.
- Rb 0 represents a hydrogen atom, a halogen atom, or an alkyl group having 1 to 4 carbon atoms.
- Ab is a single bond, an alkylene group, a divalent linking group having a monocyclic or polycyclic alicyclic hydrocarbon structure, an ether bond, an ester bond, a carbonyl group, a carboxyl group, or a divalent group obtained by combining these.
- V represents a group represented by any one of the following general formulas (LC1-1) to (LC1-17).
- Rb 2 is an alkyl group having 1 to 8 carbon atoms, a cycloalkyl group having 4 to 7 carbon atoms, an alkoxy group having 1 to 8 carbon atoms, an alkoxycarbonyl group having 1 to 8 carbon atoms, a carboxyl group, a halogen atom, a hydroxyl group, A cyano group and an acid-decomposable group are represented.
- n 2 represents an integer of 0 to 4. When n 2 is 2 or more, a plurality of Rb 2 may be the same or different, and a plurality of Rb 2 may be bonded to form a ring.
- [8] Forming an actinic ray-sensitive or radiation-sensitive film comprising the actinic ray-sensitive or radiation-sensitive resin composition according to any one of [1] to [7], A pattern forming method comprising exposing the actinic ray-sensitive or radiation-sensitive film, and developing the actinic-ray-sensitive or radiation-sensitive film after exposure.
- the present invention it is possible to form a pattern having excellent sensitivity, resolution, in-plane uniformity of pattern line width (CDU), in-plane uniformity of film thickness, and roughness characteristics at high dimensions.
- An actinic ray-sensitive or radiation-sensitive resin composition and a pattern forming method can be provided.
- the manufacturing method of an electronic device containing the said pattern formation method can be provided.
- an “alkyl group” that does not explicitly indicate substitution or unsubstituted includes not only an alkyl group having no substituent (unsubstituted alkyl group) but also an alkyl group having a substituent (substituted alkyl group). I will do it.
- active light or “radiation” means, for example, an emission line spectrum of a mercury lamp, a deep ultraviolet ray represented by an excimer laser, an extreme ultraviolet ray (EUV light), an X-ray, an electron beam, an ion beam or other particle beam. Means.
- light means actinic rays or radiation.
- exposure in the present specification is not limited to exposure to far ultraviolet rays, X-rays, extreme ultraviolet rays (EUV light) and the like represented by mercury lamps and excimer lasers. It is also assumed that drawing by particle beams such as.
- (meth) acrylate means “at least one of acrylate and methacrylate”.
- (Meth) acrylic acid means “at least one of acrylic acid and methacrylic acid”.
- a numerical range expressed using “to” means a range including numerical values described before and after “to” as a lower limit value and an upper limit value.
- the weight average molecular weight of the resin is a polystyrene equivalent value measured by a GPC (gel permeation chromatography) method.
- GPC uses HLC-8120 (manufactured by Tosoh Corporation), TSK gel Multipore HXL-M (manufactured by Tosoh Corporation, 7.8 mm ID ⁇ 30.0 cm) as the column, and THF (tetrahydrofuran) as the eluent. You can follow the same method.
- the actinic ray-sensitive or radiation-sensitive resin composition is typically a resist composition, preferably a chemically amplified resist composition.
- the actinic ray-sensitive or radiation-sensitive resin composition is an actinic ray-sensitive or radiation-sensitive resin composition for organic solvent development using a developer containing an organic solvent and / or for alkali development using an alkali developer.
- the term “for organic solvent development” means an application that is used in a step of developing using a developer containing at least an organic solvent.
- for alkali development means at least a use provided for a step of developing using an alkali developer.
- the actinic ray-sensitive or radiation-sensitive resin composition may be a positive resist composition or a negative resist composition.
- the actinic ray or radiation applied to the actinic ray-sensitive or radiation-sensitive resin composition is not particularly limited.
- KrF excimer laser, ArF excimer laser, extreme ultraviolet (EUV), extreme ultra violet, electron beam ( EB, Electron Beam) or the like can be used, but it is preferably for electron beam or extreme ultraviolet exposure.
- EUV extreme ultraviolet
- EB Electron Beam
- Resin (A) contains the repeating unit (a) represented by General formula (1) demonstrated below.
- the repeating unit (a) represented by the general formula (1) is a repeating unit having two or more phenolic hydroxyl groups, and contains a resin (A) containing this repeating unit (a) as a base resin.
- CDU solid content concentration
- in-plane uniformity of film thickness and LWR performance are all high while satisfying high sensitivity and high resolution. It turned out to be good in dimension. The reason is not necessarily clear, but is presumed as follows.
- the resin (A) contains the repeating unit (a) having two or more phenolic hydroxyl groups
- the number of polar groups per unit having polarity that is, the interaction point with other molecules increases.
- This improves aggregation and surface unevenness of the photoacid generator (B), which will be described later, which are considered to be the main factors causing non-uniformity such as CDU, in-plane uniformity of film thickness, and LWR performance in the resist pattern. That is, aggregation of the photoacid generators (B) is suppressed by the interaction between the resin (A) and the photoacid generator (B).
- the total solid content concentration in the actinic ray-sensitive or radiation-sensitive resin composition is 4% by mass or less, preferably 3.0% by mass or less, and 2.5% by mass or less. More preferably. Moreover, it is preferable that the solid content concentration in actinic-ray-sensitive or radiation-sensitive resin composition is 0.3 mass% or more from a viewpoint of obtaining a predetermined film thickness, for example.
- the repeating unit (a) is a repeating unit having two or more phenolic hydroxyl groups represented by the following general formula (1).
- R 11 and R 12 each independently represents a hydrogen atom, a halogen atom, or a monovalent organic group.
- R 13 represents a hydrogen atom, a halogen atom, or a monovalent organic group, or is a single bond or an alkylene group and is bonded to L or Ar in the formula to form a ring.
- L represents a single bond or a divalent linking group.
- Ar represents an aromatic ring group.
- n represents an integer of 2 or more.
- Examples of the halogen atom represented by R 11 , R 12 and R 13 in the general formula (1) include a fluorine atom, a chlorine atom, a bromine atom and an iodine atom, and a fluorine atom is particularly preferable.
- Examples of the monovalent organic group represented by R 11 , R 12 and R 13 include an alkyl group, a cycloalkyl group, an alkoxycarbonyl group, and a cyano group.
- the alkyl group as R 11 , R 12 and R 13 is preferably a methyl group, ethyl group, propyl group, isopropyl group, n-butyl group, sec-butyl group, hexyl group which may have a substituent.
- Alkyl groups having 20 or less carbon atoms such as 2-ethylhexyl group, octyl group and dodecyl group.
- the alkyl group represented by R 11 , R 12 and R 13 is preferably an alkyl group having 8 or less carbon atoms, more preferably an alkyl group having 3 or less carbon atoms.
- the cycloalkyl group as R 11 , R 12 and R 13 may be monocyclic or polycyclic. Preferred examples include a monocyclic cycloalkyl group having 3 to 8 carbon atoms such as a cyclopropyl group, a cyclopentyl group, and a cyclohexyl group, which may have a substituent.
- alkyl group contained in the alkoxycarbonyl group as R 11, R 12 and R 13 the same alkyl groups represented by R 11, R 12 and R 13 are preferred.
- Each said group represented by R ⁇ 11> , R ⁇ 12 > and R ⁇ 13 > may have a substituent.
- Preferred substituents include, for example, alkyl groups, cycloalkyl groups, aryl groups, amino groups, amide groups, ureido groups, urethane groups, hydroxyl groups, carboxyl groups, halogen atoms, alkoxy groups, thioether groups, acyl groups, and acyloxy groups. , An alkoxycarbonyl group, a cyano group, a nitro group, and the like.
- the substituent preferably has 8 or less carbon atoms.
- alkyl group having a substituent examples include a halogenated alkyl group, and among them, a fluorinated alkyl group (for example, CF 3 ) is preferable.
- the divalent linking group represented by L is selected from, for example, an ester bond, —CONR 64 (R 64 represents a hydrogen atom or an alkyl group) —, an alkylene group, or any one of these. A combination of two or more is mentioned.
- R 64 represents a hydrogen atom or an alkyl group
- the alkyl group for R 64 in, preferably the substituent methyl group which may have a ethyl group, a propyl group, an isopropyl radical, n Examples thereof include alkyl groups having 20 or less carbon atoms such as -butyl group, sec-butyl group, hexyl group, 2-ethylhexyl group, octyl group and dodecyl group, more preferably alkyl groups having 8 or less carbon atoms.
- —CONR 64 — is preferably —CONH—.
- Examples of the alkylene group represented by L include those having 1 to 8 carbon atoms such as a methylene group, an ethylene group, a propylene group, a butylene group, a hexylene group, and an octylene group.
- the alkylene group may have a substituent.
- L is preferably a single bond, an ester bond— or —CONH—, more preferably a single bond or an ester bond, and particularly preferably a single bond.
- Examples of the aromatic ring group represented by Ar include an aromatic hydrocarbon ring having 6 to 18 carbon atoms such as a benzene ring, a naphthalene ring, an anthracene ring, a fluorene ring, a phenanthrene ring, or a thiophene ring or a furan ring.
- a benzene ring and a naphthalene ring are preferable from the viewpoint of resolution, and a benzene ring is most preferable.
- aromatic rings may have a substituent.
- substituents include, for example, specific examples of the alkyl group represented by R 11 , R 12 and R 13 described above; alkoxy such as methoxy group, ethoxy group, hydroxyethoxy group, propoxy group, hydroxypropoxy group, butoxy group Groups; aryl groups such as phenyl groups; and the like.
- N represents an integer of 2 or more, preferably an integer of 2 or more and 5 or less, more preferably 2 or 3.
- R represents a hydrogen atom or a methyl group
- a represents 2 or 3.
- Resin (A) may contain 1 type of repeating units (a) individually, and may contain 2 or more types.
- the content of the repeating unit (a) (the total content when two or more types are contained) is the total content of the resin (A) from the viewpoint of the compatibility of the reactivity of the resin (A) and the ability to suppress the diffusion of the generated acid.
- the amount is preferably 5 to 60 mol%, more preferably 10 to 50 mol%, still more preferably 20 to 40 mol%, based on the repeating unit.
- the resin (A) preferably contains a repeating unit having an acid-decomposable group (hereinafter also referred to as “acid-decomposable repeating unit”) that generates a polar group by elimination of a protecting group by the action of an acid.
- Resin (A) is a repeating unit having only a carbon atom and a hydrogen atom as an acid-decomposable repeating unit, and the number of carbon atoms being 5 or more and 12 or less (hereinafter referred to as “protecting group P”).
- protecting group P The unit (b) is preferably included.
- the heterogeneity increases due to rapid volatilization of the compound derived from the protective group P from the film during exposure, specifically Therefore, the increase in non-uniformity in CDU and LWR can be suppressed at a high level.
- the protecting group P has a structure represented by —C (Rx 1 ) (Rx 2 ) (Rx 3 ). This is because the reactivity of the resist can be adjusted within a preferable range, and both high sensitivity and high resolution can be achieved.
- definitions of each symbol represented by Rx 1, Rx 2 and Rx 3 are the same meaning as Rx 1, Rx 2 and Rx 3 in the general formula (A1) described below.
- the resin (A) preferably contains a repeating unit represented by the following general formula (A1) as the repeating unit (b).
- Xa 1 represents a hydrogen atom or an alkyl group which may have a substituent.
- T represents a single bond or a divalent linking group.
- Rx 1 , Rx 2 and Rx 3 each independently represents an alkyl group (straight or branched), a cycloalkyl group (monocyclic or polycyclic) or a phenyl group. However, when all of Rx 1 , Rx 2 and Rx 3 are alkyl groups (linear or branched), at least two of Rx 1 , Rx 2 and Rx 3 are preferably methyl groups. Two of Rx 1 , Rx 2 and Rx 3 may combine to form a cycloalkyl group (monocyclic or polycyclic).
- Rx 1 , Rx 2 and Rx 3 are each composed of only carbon atoms and hydrogen atoms, and the total number of carbon atoms contained in Rx 1 , Rx 2 and Rx 3 is 4 or more and 11 or less.
- Examples of the optionally substituted alkyl group represented by Xa 1 include a methyl group or a group represented by —CH 2 —R 11 .
- R 11 represents a halogen atom (such as a fluorine atom), a hydroxyl group or a monovalent organic group, and examples thereof include an alkyl group having 5 or less carbon atoms and an acyl group having 5 or less carbon atoms, preferably 3 or less carbon atoms. And more preferably a methyl group.
- Xa 1 is preferably a hydrogen atom, a methyl group, a trifluoromethyl group, a hydroxymethyl group, or the like.
- Examples of the divalent linking group of T include an alkylene group, —COO—Rt— group, —O—Rt— group and the like.
- Rt represents an alkylene group or a cycloalkylene group.
- T is preferably a single bond, an arylene group or a —COO—Rt— group, more preferably a single bond or an arylene group.
- arylene group an arylene group having 6 to 10 carbon atoms is preferable, and a phenylene group is more preferable.
- Rt is preferably an alkylene group having 1 to 5 carbon atoms, more preferably a —CH 2 — group, — (CH 2 ) 2 — group, or — (CH 2 ) 3 — group.
- the alkyl group of Rx 1 to Rx 3 is preferably an alkyl group having 1 to 4 carbon atoms such as a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, or a t-butyl group.
- the cycloalkyl group of Rx 1 to Rx 3 is preferably a monocyclic cycloalkyl group such as a cyclopentyl group or a cyclohexyl group, or a polycyclic cycloalkyl group such as a norbornyl group.
- the cycloalkyl group formed by combining two of Rx 1 to Rx 3 includes a monocyclic cycloalkyl group such as a cyclopentyl group and a cyclohexyl group, a polycyclic group such as a norbornyl group, a tetracyclodecanyl group, and an adamantyl group.
- a cycloalkyl group is preferred.
- a monocyclic cycloalkyl group having 5 to 6 carbon atoms is particularly preferred.
- the repeating unit represented by the general formula (A1) preferably has, for example, an embodiment in which Rx 1 is a methyl group or an ethyl group, and Rx 2 and Rx 3 are bonded to form the above-described cycloalkyl group.
- Each of the above groups may have a substituent.
- substituents include an alkyl group (1 to 4 carbon atoms), a halogen atom, a hydroxyl group, an alkoxy group (1 to 4 carbon atoms), a carboxyl group, an alkoxy group.
- substituents include carbonyl groups (having 2 to 6 carbon atoms), and those having 8 or less carbon atoms are preferred.
- the repeating unit represented by formula (A1) is preferably an acid-decomposable (meth) acrylic acid tertiary alkyl ester-based repeating unit (Xa 1 represents a hydrogen atom or a methyl group, and T is a single bond. Is a repeating unit). More preferably, Rx 1 to Rx 3 are each independently a repeating unit representing a linear or branched alkyl group, and more preferably, Rx 1 to Rx 3 are each independently a repeating unit representing a linear alkyl group. Unit.
- repeating unit represented by the general formula (A1) Specific examples of the repeating unit represented by the general formula (A1) are shown below, but the present invention is not limited thereto.
- the resin (A) is represented by the repeating unit (c) represented by the following general formula (A2) as an acid-decomposable repeating unit in addition to the repeating unit (b), and the general formula (A3) shown below. It is preferable to further include any one of the repeating units (d).
- the repeating units (c) and (d) are acid-decomposable repeating units each having a specific acid-decomposable group, and by using at least one of them together with the above-mentioned repeating unit (b), LWR and line Pattern collapse of the pattern, and further, the resolution of the trench pattern is further improved. The reason is not necessarily clear, but is presumed as follows.
- the resin (A) contains two or more kinds of specific acid-decomposable repeating units, the affinity for the developer is improved, and as a result, the development of the resist pattern in the development process proceeds more uniformly. It is presumed that the development of the pattern uniformly suppressed the swelling of the pattern, and the collapse of the line pattern accompanying the generation of stress due to the swelling and the bridge of the trench pattern accompanying the pattern extension caused by the swelling were suppressed. In particular, this effect is remarkable in organic solvent development. In the organic solvent development, the unexposed part is mainly dissolved, but the acid-decomposable group remains unreacted in the resin in the unexposed part, so that the above effect is presumed to be remarkable.
- R 61 , R 62 and R 63 each independently represents a hydrogen atom, an alkyl group, a cycloalkyl group, a halogen atom, a cyano group or an alkoxycarbonyl group.
- R 62 may be bonded to Ar 6 or L 6 to form a ring, and R 62 in that case represents a single bond or an alkylene group.
- X 6 represents a single bond, —COO—, or —CONR 64 —, and R 64 represents a hydrogen atom or an alkyl group.
- L 6 represents a single bond or a divalent linking group, and represents a trivalent linking group when forming a ring with R 62 .
- Ar 6 represents an (n + 1) -valent aromatic ring group, and represents an (n + 2) -valent aromatic ring group when bonded to R 62 to form a ring.
- Y 2 represents a hydrogen atom or a group capable of leaving by the action of an acid. When m ⁇ 2, a plurality of Y 2 may be the same or different. However, at least one of Y 2 represents a group capable of leaving by the action of an acid. m represents an integer of 1 to 4.
- the alkyl group represented by R 61 , R 62 and R 63 in formula (A2) is preferably a methyl group, ethyl group, propyl group, isopropyl group, n-butyl group, sec- which may have a substituent.
- alkyl groups having 20 or less carbon atoms such as butyl group, hexyl group, 2-ethylhexyl group, octyl group and dodecyl group, and more preferable examples include alkyl groups having 8 or less carbon atoms.
- alkyl group contained in the alkoxycarbonyl group the same alkyl groups as those described above for R 61 , R 62 and R 63 are preferable.
- the cycloalkyl group may be monocyclic or polycyclic, and is preferably a monocyclic type having 3 to 8 carbon atoms such as a cyclopropyl group, cyclopentyl group or cyclohexyl group which may have a substituent.
- a cycloalkyl group is mentioned.
- the halogen atom include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom, and a fluorine atom is more preferable.
- R 62 represents an alkylene group
- the alkylene group preferably has 1 to 8 carbon atoms such as an optionally substituted methylene group, ethylene group, propylene group, butylene group, hexylene group, octylene group, etc. Can be mentioned.
- X 6 -CONR 64 represented by X 6 - (R 64 represents a hydrogen atom, an alkyl group)
- R 64 represents a hydrogen atom, an alkyl group
- the alkyl group for R 64 in, the same as the alkyl group of R 61 ⁇ R 63.
- X 6 is preferably a single bond, —COO— or —CONH—, and more preferably a single bond or —COO—.
- the divalent linking group for L 6 is preferably an alkylene group.
- the alkylene group for L 6 is preferably an alkylene group having 1 to 8 carbon atoms such as an optionally substituted methylene group, ethylene group, propylene group, butylene group, hexylene group and octylene group.
- the ring formed by combining R 62 and L 6 is particularly preferably a 5- or 6-membered ring.
- L 6 is preferably a single bond.
- Ar 6 represents an (m + 1) -valent aromatic ring group, and when bonded to R 62 to form a ring, represents an (m + 2) -valent aromatic ring group.
- This aromatic ring group may have a substituent.
- the aromatic ring group may have a substituent having 6 to 18 carbon atoms such as a benzene ring, a naphthalene ring, an anthracene ring, a fluorene ring, a phenanthrene ring.
- Aromatic hydrocarbon ring, or heterocycle such as thiophene ring, furan ring, pyrrole ring, benzothiophene ring, benzofuran ring, benzopyrrole ring, triazine ring, imidazole ring, benzimidazole ring, triazole ring, thiadiazole ring, thiazole ring, etc.
- An aromatic heterocyclic ring containing a ring can be mentioned.
- m is preferably 1 or 2, and more preferably 1.
- m pieces of Y 2 each independently represent a hydrogen atom or a group capable of leaving by the action of an acid. However, at least one of m represents a group that is eliminated by the action of an acid.
- Examples of the group Y 2 leaving by the action of an acid include —C (R 36 ) (R 37 ) (R 38 ), —C ( ⁇ O) —O—C (R 36 ) (R 37 ) (R 38 ), —C (R 01 ) (R 02 ) (OR 39 ), —C (R 01 ) (R 02 ) —C ( ⁇ O) —O—C (R 36 ) (R 37 ) (R 38 ) , —CH (R 36 ) (Ar) and the like.
- R 36 to R 39 each independently represents an alkyl group, a cycloalkyl group, a monovalent aromatic ring group, a group in which an alkylene group and a monovalent aromatic ring group are combined, or an alkenyl group.
- R 36 and R 37 may be bonded to each other to form a ring.
- R 01 and R 02 each independently represent a hydrogen atom, an alkyl group, a cycloalkyl group, a monovalent aromatic ring group, a group in which an alkylene group and a monovalent aromatic ring group are combined, or an alkenyl group.
- Ar represents a monovalent aromatic ring group.
- the alkyl group of R 36 to R 39 , R 01 and R 02 is preferably an alkyl group having 1 to 8 carbon atoms, for example, methyl group, ethyl group, propyl group, n-butyl group, sec-butyl group, hexyl Group, octyl group and the like.
- the cycloalkyl group of R 36 to R 39 , R 01 and R 02 may be monocyclic or polycyclic.
- the monocyclic type is preferably a cycloalkyl group having 3 to 8 carbon atoms, and examples thereof include a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, and a cyclooctyl group.
- the polycyclic type is preferably a cycloalkyl group having 6 to 20 carbon atoms.
- a part of carbon atoms in the cycloalkyl group may be substituted with a hetero atom such as an oxygen atom.
- the monovalent aromatic ring group of R 36 to R 39 , R 01 , R 02 and Ar is preferably a monovalent aromatic ring group having 6 to 10 carbon atoms, for example, an aryl such as a phenyl group, a naphthyl group or an anthryl group.
- a divalent aromatic ring group containing a heterocyclic ring such as a group, thiophene, furan, pyrrole, benzothiophene, benzofuran, benzopyrrole, triazine, imidazole, benzimidazole, triazole, thiadiazole, thiazole.
- the group in which the alkylene group of R 36 to R 39 , R 01 and R 02 and the monovalent aromatic ring group are combined is preferably an aralkyl group having 7 to 12 carbon atoms, such as benzyl group, phenethyl group, naphthylmethyl. Groups and the like.
- the alkenyl group of R 36 to R 39 , R 01 and R 02 is preferably an alkenyl group having 2 to 8 carbon atoms, and examples thereof include a vinyl group, an allyl group, a butenyl group, and a cyclohexenyl group.
- the ring formed by combining R 36 and R 37 with each other may be monocyclic or polycyclic.
- the monocyclic type is preferably a cycloalkyl structure having 3 to 8 carbon atoms, and examples thereof include a cyclopropane structure, a cyclobutane structure, a cyclopentane structure, a cyclohexane structure, a cycloheptane structure, and a cyclooctane structure.
- the polycyclic type is preferably a cycloalkyl structure having 6 to 20 carbon atoms, and examples thereof include an adamantane structure, a norbornane structure, a dicyclopentane structure, a tricyclodecane structure, and a tetracyclododecane structure.
- a part of carbon atoms in the cycloalkyl structure may be substituted with a hetero atom such as an oxygen atom.
- Each of the groups as R 36 to R 39 , R 01 , R 02 , and Ar may have a substituent.
- substituents include an alkyl group, a cycloalkyl group, an aryl group, and an amino group.
- the number of carbon atoms is preferably 8 or less.
- a structure represented by the action of an acid a structure represented by the following general formula (VI-A) is more preferable.
- L 1 and L 2 each independently represent a hydrogen atom, an alkyl group, a cycloalkyl group, a monovalent aromatic ring group, or a group in which an alkylene group and a monovalent aromatic ring group are combined.
- M represents a single bond or a divalent linking group.
- Q represents an alkyl group, a cycloalkyl group which may contain a hetero atom, a monovalent aromatic ring group which may contain a hetero atom, an amino group, an ammonium group, a mercapto group, a cyano group or an aldehyde group. At least two of Q, M, and L 1 may combine to form a ring (preferably a 5-membered or 6-membered ring).
- the alkyl group as L 1 and L 2 is, for example, an alkyl group having 1 to 8 carbon atoms, and specifically includes a methyl group, an ethyl group, a propyl group, an n-butyl group, a sec-butyl group, a hexyl group.
- Preferred examples include a group and an octyl group.
- the cycloalkyl group as L 1 and L 2 is, for example, a cycloalkyl group having 3 to 15 carbon atoms, and specific examples thereof include a cyclopentyl group, a cyclohexyl group, a norbornyl group, an adamantyl group, and the like. Can do.
- the monovalent aromatic ring group as L 1 and L 2 is, for example, an aryl group having 6 to 15 carbon atoms, and specifically, phenyl group, tolyl group, naphthyl group, anthryl group and the like are preferable examples. Can be mentioned.
- the group combining the alkylene group and the monovalent aromatic ring group as L 1 and L 2 has, for example, 6 to 20 carbon atoms, and examples thereof include aralkyl groups such as benzyl group and phenethyl group.
- the divalent linking group as M is, for example, an alkylene group (for example, methylene group, ethylene group, propylene group, butylene group, hexylene group, octylene group, etc.), cycloalkylene group (for example, cyclopentylene group, cyclohexylene group).
- alkylene group for example, methylene group, ethylene group, propylene group, butylene group, hexylene group, octylene group, etc.
- cycloalkylene group for example, cyclopentylene group, cyclohexylene group.
- alkenylene group eg, ethylene group, propenylene group, butenylene group, etc.
- divalent aromatic ring group eg, phenylene group, tolylene group, naphthylene group, etc.
- S— —O
- R 0 is a hydrogen atom or an alkyl group (eg, an alkyl group having 1 to 8 carbon atoms, specifically, a methyl group, an ethyl group, a propyl group, an n-butyl group, a sec-butyl group, a hexyl group). Octyl group, etc.).
- an alkyl group eg, an alkyl group having 1 to 8 carbon atoms, specifically, a methyl group, an ethyl group, a propyl group, an n-butyl group, a sec-butyl group, a hexyl group). Octyl group, etc.
- the alkyl group as Q is the same as each group as L 1 and L 2 described above.
- cycloalkyl group which may contain a hetero atom as Q and the monovalent aromatic ring group which may contain a hetero atom an aliphatic hydrocarbon ring group which does not contain a hetero atom and a hetero atom
- Non-monovalent aromatic ring groups include the above-described cycloalkyl groups as L 1 and L 2 , and monovalent aromatic ring groups, and preferably have 3 to 15 carbon atoms.
- Examples of the cycloalkyl group containing a hetero atom and the monovalent aromatic ring group containing a hetero atom include thiirane, cyclothiolane, thiophene, furan, pyrrole, benzothiophene, benzofuran, benzopyrrole, triazine, imidazole, benzimidazole, triazole, Groups having a heterocyclic structure such as thiadiazole, thiazole, pyrrolidone and the like can be mentioned, but if it is a structure generally called a heterocyclic ring (a ring formed of carbon and a heteroatom, or a ring formed of a heteroatom), these It is not limited to.
- Q, M as a ring which may be formed by combining at least two L 1, Q, M, by combining at least two L 1, for example, a propylene group, to form a butylene group, an oxygen atom
- a ring which may be formed by combining at least two L 1, Q, M, by combining at least two L 1, for example, a propylene group, to form a butylene group, an oxygen atom
- Each group represented by L 1 , L 2 , M, Q in the general formula (VI-A) may have a substituent.
- the group represented by -MQ is preferably a group composed of 1 to 30 carbon atoms, more preferably a group composed of 5 to 20 carbon atoms.
- R 41 , R 42 and R 43 each independently represents a hydrogen atom, an alkyl group, a cycloalkyl group, a halogen atom, a cyano group or an alkoxycarbonyl group.
- R 42 may be bonded to L 4 to form a ring, and R 42 in this case represents an alkylene group.
- X 4 represents a single bond, —COO—, or —CONR 44 —, and R 44 represents a hydrogen atom or an alkyl group.
- L 4 represents a single bond or a divalent linking group, and in the case of forming a ring with R 42 , represents a trivalent linking group.
- R 44 and R 45 represent a hydrogen atom, an alkyl group, a cycloalkyl group, an aryl group, an aralkyl group, an alkoxy group, an acyl group, or a heterocyclic group.
- M 4 represents a single bond or a divalent linking group.
- Q 4 represents an alkyl group, a cycloalkyl group, an aryl group, or a heterocyclic group. At least two of Q 4 , M 4 and R 44 may be bonded to form a ring.
- the alkyl group represented by R 41 to R 43 in the general formula (A3) is preferably a methyl group, ethyl group, propyl group, isopropyl group, n-butyl group, sec-butyl group, which may have a substituent, Examples thereof include alkyl groups having 20 or less carbon atoms such as hexyl group, 2-ethylhexyl group, octyl group and dodecyl group, more preferably alkyl groups having 8 or less carbon atoms, and particularly preferably alkyl groups having 3 or less carbon atoms.
- alkyl group contained in the alkoxycarbonyl group the same alkyl groups as those described above for R 41 to R 43 are preferable.
- the cycloalkyl group may be monocyclic or polycyclic. Preferred examples include a monocyclic cycloalkyl group having 3 to 10 carbon atoms such as a cyclopropyl group, a cyclopentyl group, and a cyclohexyl group, which may have a substituent.
- halogen atom examples include a fluorine atom, a chlorine atom, a bromine atom and an iodine atom, and a fluorine atom is particularly preferable.
- Preferred substituents in each of the above groups include, for example, alkyl groups, cycloalkyl groups, aryl groups, amino groups, amide groups, ureido groups, urethane groups, hydroxyl groups, carboxyl groups, halogen atoms, alkoxy groups, thioether groups, acyls.
- the alkylene group is preferably an alkylene group having 1 to 8 carbon atoms such as a methylene group, an ethylene group, a propylene group, a butylene group, a hexylene group or an octylene group. Groups. An alkylene group having 1 to 4 carbon atoms is more preferable, and an alkylene group having 1 to 2 carbon atoms is particularly preferable.
- the ring formed by combining R 42 and L 4 is particularly preferably a 5- or 6-membered ring.
- R 41 and R 43 are more preferably a hydrogen atom, an alkyl group, or a halogen atom.
- a hydrogen atom, a methyl group, an ethyl group, a trifluoromethyl group (—CF 3 ), a hydroxymethyl group (—CH 2 —OH), A chloromethyl group (—CH 2 —Cl) and a fluorine atom (—F) are particularly preferred.
- R 42 is more preferably a hydrogen atom, an alkyl group, a halogen atom, or an alkylene group (forming a ring with L 4 ), a hydrogen atom, a methyl group, an ethyl group, a trifluoromethyl group (—CF 3 ), a hydroxymethyl group Particularly preferred are (—CH 2 —OH), a chloromethyl group (—CH 2 —Cl), a fluorine atom (—F), a methylene group (forms a ring with L 4 ), and an ethylene group (forms a ring with L 4 ). .
- X 4 is preferably a single bond in one form.
- Examples of the divalent linking group represented by L 4 an alkylene group, a divalent aromatic ring group, -COO-L 1 -, - O-L 1 -, a group formed by combining two or more of these Etc.
- L 1 represents an alkylene group, a cycloalkylene group, a divalent aromatic ring group, or a group in which an alkylene group and a divalent aromatic ring group are combined.
- L 4 is preferably a single bond, a group represented by —COO-L 1 — or a divalent aromatic ring group, and more preferably a single bond or a divalent aromatic ring group (arylene group).
- L 1 is preferably an alkylene group having 1 to 5 carbon atoms, more preferably a methylene or propylene group.
- the divalent aromatic ring group a 1,4-phenylene group, a 1,3-phenylene group, a 1,2-phenylene group, and a 1,4-naphthylene group are preferable, and a 1,4-phenylene group is more preferable.
- examples of the trivalent linking group represented by L 4 from the embodiment described above of the divalent linking group represented by L 4 1 single
- Preferable examples include groups formed by removing any hydrogen atom.
- the alkyl group or cycloalkyl group represented by R 44 and R 45 has the same definition as the alkyl group or cycloalkyl group represented by the aforementioned R 36 to R 39 , R 01 and R 02 .
- the aryl group represented by R 44 and R 45 has the same meaning as the aryl group represented by R 36 to R 39 , R 01 and R 02 described above, and the preferred range is also the same.
- the aralkyl group represented by R 44 and R 45 is preferably an aralkyl group having 7 to 12 carbon atoms, and examples thereof include a benzyl group, a phenethyl group, and a naphthylmethyl group.
- the alkyl group part of the alkoxy group represented by R 44 and R 45 is the same as the alkyl group represented by R 36 to R 39 , R 01 and R 02 described above, and the preferred range is also the same.
- the acyl group represented by R 44 and R 45 include an aliphatic acyl group having 1 to 10 carbon atoms such as formyl group, acetyl group, propionyl group, butyryl group, isobutyryl group, valeryl group, pivaloyl group, benzoyl group, and naphthoyl group. And is preferably an acetyl group or a benzoyl group.
- Examples of the heterocyclic group represented by R 44 and R 45 include the aforementioned cycloalkyl group containing a hetero atom and an aryl group containing a hetero atom, and a pyridine ring group or a pyran ring group is preferable.
- R 44 and R 45 are linear or branched alkyl groups having 1 to 8 carbon atoms (specifically, methyl group, ethyl group, propyl group, i-propyl group, n-butyl group, sec-butyl group). Tert-butyl group, neopentyl group, hexyl group, 2-ethylhexyl group, octyl group), cycloalkyl group having 3 to 15 carbon atoms (specifically, cyclopentyl group, cyclohexyl group, norbornyl group, adamantyl group, etc.) It is preferable that it is a group having 2 or more carbon atoms.
- R 44 and R 45 are more preferably an ethyl group, i-propyl group, sec-butyl group, tert-butyl group, neopentyl group, cyclohexyl group, adamantyl group, cyclohexylmethyl group or adamantanemethyl group, and tert- A butyl group, sec-butyl group, neopentyl group, cyclohexylmethyl group or adamantanemethyl group is more preferred.
- alkyl group, cycloalkyl group, aryl group, aralkyl group, alkoxy group, acyl group or heterocyclic group described above may further have a substituent, and examples of the substituent which may be included include the aforementioned R 36- R 39, R 01, R 02 and Ar are include those described as the substituent which may have.
- the divalent linking group represented by M 4 has the same meaning as M in the structure represented by the above general formula (VI-A), and the preferred range is also the same.
- M 4 may have a substituent, and the substituent that M 4 may have is the same group as the substituent that M in the group represented by the above general formula (VI-A) may have. Is mentioned.
- the alkyl group, cycloalkyl group and aryl group represented by Q 4 have the same meanings as those in Q in the structure represented by the above general formula (VI-A), and the preferred ranges are also the same.
- Examples of the heterocyclic group represented by Q 4 include a cycloalkyl group containing a hetero atom as Q and an aryl group containing a hetero atom in the structure represented by the aforementioned general formula (VI-A). It is the same.
- Q 4 may have a substituent, and the substituent that Q 4 may have is the same group as the substituent that Q in the group represented by the general formula (VI-A) may have Is mentioned.
- the ring formed by combining at least two of Q 4 , M 4 and R 44 is a ring which may be formed by combining at least two of Q, M and L 1 in the general formula (VI-A). It is synonymous and the preferable range is also the same.
- repeating unit represented by the general formula (A3) Specific examples of the repeating unit represented by the general formula (A3) are shown below, but the present invention is not limited thereto.
- the content of the repeating unit having an acid-decomposable group in the resin (A) (when there are a plurality of types) is 5 mol% or more and 90 mol% or less with respect to all repeating units in the resin (A) It is preferably 5 mol% or more and 80 mol% or less, more preferably 5 mol% or more and 75 mol% or less, particularly preferably 10 mol% or more and 70 mol% or less, Most preferably, it is 10 mol% or more and 65 mol% or less.
- Resin (A) may contain 1 type of repeating unit (b), or may contain 2 or more types.
- the content of the repeating unit (b) (the total when there are a plurality of types) is, for example, preferably from 5 to 90 mol%, more preferably from 5 to 80 mol%, based on all repeating units in the resin (A). 5 to 75 mol% is more preferable.
- Resin (A) may contain the repeating unit (c) alone or in combination of two or more.
- the content of the repeating unit (c) is preferably, for example, from 0 to 40 mol%, more preferably from 0 to 30 mol%, based on all repeating units in the resin (A). 0 to 20 mol% is more preferable.
- Resin (A) may contain 1 type of repeating units (d), or 2 or more types.
- the content of the repeating unit (d) (the total when there are a plurality of types) is preferably, for example, 0 to 40 mol%, more preferably 0 to 30 mol%, based on all repeating units in the resin (A). 0 to 20 mol% is more preferable.
- the resin (A) preferably further contains a repeating unit (e) having a lactone structure.
- the repeating unit (e) having a lactone structure By including the repeating unit (e) having a lactone structure, the sensitivity is further improved. This is because the lactone structure has a very high polarity, and as a result, the elimination of the proton from the repeating unit (a) represented by the general formula (1) described above, which becomes the acid proton source, proceeds more easily. It is estimated that the sensitivity will be high.
- any group can be used as long as it contains a lactone structure, but a group containing a 5- to 7-membered ring lactone structure is preferred, and a bicyclo structure is added to the 5- to 7-membered ring lactone structure, Those in which other ring structures are condensed to form a spiro structure are preferred. It is more preferable to have a repeating unit having a group having a lactone structure represented by any of the following general formulas (LC1-1) to (LC1-17). Further, a group having a lactone structure may be directly bonded to the main chain.
- Preferred lactone structures are groups represented by general formulas (LC1-1), (LC1-4), (LC1-5), (LC1-6), (LC1-13), and (LC1-14).
- the lactone structure portion may or may not have a substituent (Rb 2 ).
- Preferred substituents (Rb 2 ) include an alkyl group having 1 to 8 carbon atoms, a cycloalkyl group having 4 to 7 carbon atoms, an alkoxy group having 1 to 8 carbon atoms, an alkoxycarbonyl group having 1 to 8 carbon atoms, and a carboxyl group. , Halogen atom, hydroxyl group, cyano group, acid-decomposable group and the like.
- n 2 represents an integer of 0 to 4. When n 2 is 2 or more, a plurality of Rb 2 may be the same or different, and a plurality of Rb 2 may be bonded to form a ring.
- repeating unit having a group having a lactone structure represented by any of the general formulas (LC1-1) to (LC1-17) include a repeating unit represented by the following general formula (AII). it can.
- Rb 0 represents a hydrogen atom, a halogen atom, or an alkyl group having 1 to 4 carbon atoms.
- the alkyl group as Rb 0 may have a substituent, examples of preferred substituents that have the rb 0, hydroxyl group and a halogen atom.
- Examples of the halogen atom for Rb 0 include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
- Rb 0 is preferably a hydrogen atom or a methyl group.
- Ab is a single bond, an alkylene group, a divalent linking group having a monocyclic or polycyclic alicyclic hydrocarbon structure, an ether bond, an ester bond, a carbonyl group, a carboxyl group, or a divalent group obtained by combining these. To express. Preferably, it is a single bond or a linking group represented by —Ab 1 —CO 2 —.
- Ab 1 is a linear, branched alkylene group, monocyclic or polycyclic cycloalkylene group, preferably a methylene group, an ethylene group, a cyclohexylene group, an adamantylene group or a norbornylene group.
- V represents a group represented by any one of the above general formulas (LC1-1) to (LC1-17).
- the repeating unit having a group having a lactone structure usually has an optical isomer, but any optical isomer may be used.
- One optical isomer may be used alone, or a plurality of optical isomers may be mixed and used.
- the optical purity (ee) thereof is preferably 90 or more, more preferably 95 or more.
- Specific examples of the repeating unit having a group having a lactone structure are given below, but the present invention is not limited thereto.
- the content of the repeating unit (e) having a lactone group is preferably 1 to 30 mol%, more preferably 5 to 25 mol%, still more preferably 5 to 20 mol%, based on all repeating units in the resin (A). %.
- the resin (A) can further have a repeating unit containing an organic group having a polar group, particularly a repeating unit having an alicyclic hydrocarbon structure substituted with a polar group. This improves the substrate adhesion and developer compatibility.
- the alicyclic hydrocarbon structure of the alicyclic hydrocarbon structure substituted with a polar group is preferably an adamantyl group, a diamantyl group, or a norbornane group.
- the polar group is preferably a hydroxyl group or a cyano group. Specific examples of the repeating unit having a polar group are listed below, but the present invention is not limited thereto.
- the content is preferably 1 to 30 mol%, more preferably 5%, based on all repeating units in the resin (A). It is ⁇ 25 mol%, more preferably 5 to 20 mol%.
- a repeating unit having a group capable of generating an acid (photoacid generating group) upon irradiation with actinic rays or radiation can be included.
- the repeating unit having this photoacid-generating group corresponds to the compound (B) that generates an acid upon irradiation with actinic rays or radiation described later.
- repeating unit examples include a repeating unit represented by the following general formula (4).
- R 41 represents a hydrogen atom or a methyl group.
- L 41 represents a single bond or a divalent linking group.
- L 42 represents a divalent linking group.
- R 40 represents a structural site that decomposes upon irradiation with actinic rays or radiation to generate an acid in the side chain.
- Examples of the repeating unit represented by the general formula (4) include the repeating units described in paragraphs [0094] to [0105] of JP-A No. 2014-041327.
- the content of the repeating unit having a photoacid-generating group is preferably 1 to 40 mol% with respect to all the repeating units in the resin (A). More preferably, it is 5 to 35 mol%, and still more preferably 5 to 30 mol%.
- Resin (A) can be synthesized according to a conventional method (for example, radical polymerization).
- a conventional method for example, radical polymerization
- a monomer polymerization method in which a monomer species and an initiator are dissolved in a solvent and polymerization is performed by heating, and a solution of the monomer species and the initiator is dropped into the heating solvent over 1 to 10 hours.
- the dropping polymerization method is added, and the dropping polymerization method is preferable.
- reaction solvent examples include ethers such as tetrahydrofuran, 1,4-dioxane and diisopropyl ether; ketones such as methyl ethyl ketone and methyl isobutyl ketone; ester solvents such as ethyl acetate; amide solvents such as dimethylformamide and dimethylacetamide; And a solvent that dissolves the actinic ray-sensitive or radiation-sensitive resin composition of the present invention, such as propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, and cyclohexanone.
- ethers such as tetrahydrofuran, 1,4-dioxane and diisopropyl ether
- ketones such as methyl ethyl ketone and methyl isobutyl ketone
- ester solvents such as ethyl acetate
- amide solvents such as dimethylformamide and dimethylacetamide
- the polymerization is performed using the same solvent as the solvent used in the actinic ray-sensitive or radiation-sensitive resin composition of the present invention. Thereby, generation
- the polymerization reaction is preferably performed in an inert gas atmosphere such as nitrogen or argon.
- a polymerization initiator a commercially available radical initiator (azo initiator, peroxide, etc.) is used to initiate the polymerization.
- azo initiator an azo initiator is preferable, and an azo initiator having an ester group, a cyano group, or a carboxyl group is preferable.
- Preferred initiators include azobisisobutyronitrile, azobisdimethylvaleronitrile, dimethyl 2,2'-azobis (2-methylpropionate) and the like.
- an initiator is added or added in portions, and after completion of the reaction, it is put into a solvent and a desired polymer is recovered by a method such as powder or solid recovery.
- the concentration of the reaction is 5 to 50% by mass, preferably 10 to 30% by mass.
- the reaction temperature is usually 10 ° C. to 150 ° C., preferably 30 ° C. to 120 ° C., more preferably 60 to 100 ° C.
- Purification can be accomplished by using a liquid-liquid extraction method that removes residual monomers and oligomer components by washing with water or an appropriate solvent, and a purification method in a solution state such as ultrafiltration that extracts and removes only those having a specific molecular weight or less.
- a solution state such as ultrafiltration that extracts and removes only those having a specific molecular weight or less.
- a solid state such as reprecipitation method by removing the residual monomer by coagulating the resin in the poor solvent by dropping the resin solution into the poor solvent, or washing the filtered resin slurry with the poor solvent
- Ordinary methods such as the purification method can be applied.
- the weight average molecular weight of the resin (A) is preferably from 1,000 to 200,000, more preferably from 3,000 to 20,000, most preferably from 5,000 to 15, as a polystyrene converted value by the GPC method. 000.
- the weight average molecular weight is preferably from 1,000 to 200,000, more preferably from 3,000 to 20,000, most preferably from 5,000 to 15, as a polystyrene converted value by the GPC method. 000.
- Another particularly preferable form of the weight average molecular weight of the resin (A) is 3,000 to 9,500 in terms of polystyrene by GPC method.
- resist residues hereinafter also referred to as “scum”
- the degree of dispersion (molecular weight distribution) is usually 1 to 5, preferably 1 to 3, more preferably 1.2 to 3.0, and particularly preferably 1.2 to 2.0. .
- the content of the resin (A) is preferably 50 to 99.9% by mass, more preferably 60 to 99.0% by mass based on the total solid content.
- the resin (A) may be used alone or in combination of two or more.
- An actinic ray-sensitive or radiation-sensitive resin composition includes a compound that generates an acid upon irradiation with an actinic ray or radiation (hereinafter referred to as “photoacid generator ⁇ PAG: Photo Acid Generator”), or (Also referred to as “compound (B)”).
- the photoacid generator may be in the form of a low molecular compound or may be incorporated in a part of the polymer. Further, the form of the low molecular compound and the form incorporated in a part of the polymer may be used in combination.
- the photoacid generator is in the form of a low molecular compound, the molecular weight is preferably 3000 or less, more preferably 2000 or less, and even more preferably 1000 or less.
- the photoacid generator When the photoacid generator is incorporated in a part of the polymer, it may be incorporated in a part of the resin (A) or in a resin different from the resin (A).
- the number of fluorine atoms contained in the acid generator is appropriately adjusted.
- the fluorine atom By adjusting the fluorine atom, the surface uneven distribution of the acid generator in the actinic ray-sensitive or radiation-sensitive film can be controlled.
- the photoacid generator is preferably in the form of a low molecular compound.
- the photoacid generator is not particularly limited as long as it is a known one, but upon irradiation with actinic rays or radiation, preferably electron beams or extreme ultraviolet rays, an organic acid such as sulfonic acid, bis (alkylsulfonyl) imide, or Compounds that generate at least one of tris (alkylsulfonyl) methides are preferred. More preferred examples include compounds represented by the following general formulas (ZI), (ZII), and (ZIII).
- R 201 , R 202 and R 203 each independently represents an organic group.
- the organic group as R 201 , R 202 and R 203 generally has 1 to 30 carbon atoms, preferably 1 to 20 carbon atoms.
- Two of R 201 to R 203 may be bonded to form a ring structure, and the ring may contain an oxygen atom, a sulfur atom, an ester bond, an amide bond, or a carbonyl group.
- Examples of the group formed by combining two members out of R 201 to R 203 include an alkylene group (eg, butylene group, pentylene group).
- Z ⁇ represents a non-nucleophilic anion (an anion having an extremely low ability to cause a nucleophilic reaction).
- Non-nucleophilic anions include, for example, sulfonate anions (aliphatic sulfonate anions, aromatic sulfonate anions, camphor sulfonate anions, etc.), carboxylate anions (aliphatic carboxylate anions, aromatic carboxylate anions, aralkyls). Carboxylate anion, etc.), sulfonylimide anion, bis (alkylsulfonyl) imide anion, tris (alkylsulfonyl) methide anion and the like.
- the aliphatic moiety in the aliphatic sulfonate anion and aliphatic carboxylate anion may be an alkyl group or a cycloalkyl group, preferably a linear or branched alkyl group having 1 to 30 carbon atoms and a carbon number. Examples include 3 to 30 cycloalkyl groups.
- the aromatic group in the aromatic sulfonate anion and aromatic carboxylate anion is preferably an aryl group having 6 to 14 carbon atoms, such as a phenyl group, a tolyl group, and a naphthyl group.
- the alkyl group, cycloalkyl group and aryl group mentioned above may have a substituent. Specific examples thereof include nitro groups, halogen atoms such as fluorine atoms, carboxyl groups, hydroxyl groups, amino groups, cyano groups, alkoxy groups (preferably having 1 to 15 carbon atoms), cycloalkyl groups (preferably having 3 to 15 carbon atoms). ), An aryl group (preferably 6 to 14 carbon atoms), an alkoxycarbonyl group (preferably 2 to 7 carbon atoms), an acyl group (preferably 2 to 12 carbon atoms), an alkoxycarbonyloxy group (preferably 2 to 2 carbon atoms).
- an alkylthio group preferably having 1 to 15 carbon atoms
- an alkylsulfonyl group preferably having 1 to 15 carbon atoms
- an alkyliminosulfonyl group preferably having 1 to 15 carbon atoms
- an aryloxysulfonyl group preferably having carbon atoms Number 6 to 20
- alkylaryloxysulfonyl group preferably having 7 to 20 carbon atoms
- cycloalkylary Examples thereof include an oxysulfonyl group (preferably having 10 to 20 carbon atoms), an alkyloxyalkyloxy group (preferably having 5 to 20 carbon atoms), a cycloalkylalkyloxyalkyloxy group (preferably having 8 to 20 carbon atoms), and the like.
- examples of the substituent further include an alkyl group (preferably having a carbon number of 1 to 15).
- aralkyl group in the aralkyl carboxylate anion preferably an aralkyl group having 7 to 12 carbon atoms such as benzyl group, phenethyl group, naphthylmethyl group, naphthylethyl group, naphthylbutyl group and the like can be mentioned.
- Examples of the sulfonylimide anion include saccharin anion.
- the alkyl group in the bis (alkylsulfonyl) imide anion and tris (alkylsulfonyl) methide anion is preferably an alkyl group having 1 to 5 carbon atoms.
- substituents for these alkyl groups include halogen atoms, alkyl groups substituted with halogen atoms, alkoxy groups, alkylthio groups, alkyloxysulfonyl groups, aryloxysulfonyl groups, cycloalkylaryloxysulfonyl groups, and the like.
- a fluorine atom or an alkyl group substituted with a fluorine atom is preferred.
- alkyl groups in the bis (alkylsulfonyl) imide anion may be bonded to each other to form a ring structure. This increases the acid strength.
- non-nucleophilic anions examples include fluorinated phosphorus (eg, PF 6 ⁇ ), fluorinated boron (eg, BF 4 ⁇ ), fluorinated antimony (eg, SbF 6 ⁇ ), and the like. .
- non-nucleophilic anion examples include an aliphatic sulfonate anion in which at least ⁇ -position of the sulfonic acid is substituted with a fluorine atom, an aromatic sulfonate anion substituted with a fluorine atom or a group having a fluorine atom, and an alkyl group having a fluorine atom And a tris (alkylsulfonyl) methide anion in which the alkyl group is substituted with a fluorine atom.
- the non-nucleophilic anion is more preferably a perfluoroaliphatic sulfonate anion (more preferably 4 to 8 carbon atoms), a benzenesulfonate anion having a fluorine atom, still more preferably a nonafluorobutanesulfonate anion, or perfluorooctane.
- the pKa of the generated acid is preferably ⁇ 1 or less in order to improve sensitivity.
- an anion represented by the following general formula (AN1) can be mentioned as a preferred embodiment.
- Xf each independently represents a fluorine atom or an alkyl group substituted with at least one fluorine atom.
- R 1 and R 2 each independently represent a hydrogen atom, a fluorine atom or an alkyl group, and when there are a plurality of R 1 and R 2 , they may be the same or different.
- L represents a divalent linking group, and when there are a plurality of L, L may be the same or different.
- A represents a cyclic organic group.
- x represents an integer of 1 to 20
- y represents an integer of 0 to 10
- z represents an integer of 0 to 10.
- the alkyl group in the alkyl group substituted with the fluorine atom of Xf preferably has 1 to 10 carbon atoms, more preferably 1 to 4 carbon atoms.
- the alkyl group substituted with a fluorine atom of Xf is preferably a perfluoroalkyl group.
- Xf is preferably a fluorine atom or a perfluoroalkyl group having 1 to 4 carbon atoms.
- Specific examples of Xf include fluorine atom, CF 3 , C 2 F 5 , C 3 F 7 , C 4 F 9 , CH 2 CF 3 , CH 2 CH 2 CF 3 , CH 2 C 2 F 5 , CH 2 CH 2 C 2 F 5 , CH 2 C 3 F 7 , CH 2 CH 2 C 3 F 7 , CH 2 C 4 F 9 , CH 2 CH 2 C 4 F 9 may be mentioned, among which a fluorine atom and CF 3 are preferable.
- both Xf are fluorine atoms.
- the alkyl group of R 1 and R 2 may have a substituent (preferably a fluorine atom), and preferably has 1 to 4 carbon atoms. More preferred is a perfluoroalkyl group having 1 to 4 carbon atoms. Specific examples of the alkyl group having a substituent for R 1 and R 2 include CF 3 , C 2 F 5 , C 3 F 7 , C 4 F 9 , C 5 F 11 , C 6 F 13 , and C 7 F 15.
- R 1 and R 2 are preferably a fluorine atom or CF 3 .
- x is preferably from 1 to 10, and more preferably from 1 to 5.
- y is preferably 0 to 4, more preferably 0.
- z is preferably 0 to 5, and more preferably 0 to 3.
- the divalent linking group of L is not particularly limited, and is —COO—, —OCO—, —CO—, —O—, —S—, —SO—, —SO 2 —, an alkylene group, a cycloalkylene group, An alkenylene group or a linking group in which a plurality of these groups are linked can be exemplified, and a linking group having 12 or less carbon atoms is preferred. Of these, —COO—, —OCO—, —CO—, and —O— are preferable, and —COO— and —OCO— are more preferable.
- the cyclic organic group of A is not particularly limited as long as it has a cyclic structure, and is not limited to alicyclic groups, aryl groups, and heterocyclic groups (not only those having aromaticity but also aromaticity). And the like).
- the alicyclic group may be monocyclic or polycyclic, and may be a monocyclic cycloalkyl group such as a cyclopentyl group, a cyclohexyl group, or a cyclooctyl group, a norbornyl group, a tricyclodecanyl group, a tetracyclodecanyl group, or a tetracyclododecane group.
- a polycyclic cycloalkyl group such as a nyl group and an adamantyl group is preferred.
- an alicyclic group having a bulky structure having 7 or more carbon atoms such as a norbornyl group, a tricyclodecanyl group, a tetracyclodecanyl group, a tetracyclododecanyl group, an adamantyl group, or the like is present in the film in the post-exposure heating step. Diffusivity can be suppressed, which is preferable from the viewpoint of improving MEEF (mask error enhancement factor).
- MEEF mask error enhancement factor
- aryl group examples include a benzene ring, a naphthalene ring, a phenanthrene ring, and an anthracene ring.
- heterocyclic group examples include those derived from a furan ring, a thiophene ring, a benzofuran ring, a benzothiophene ring, a dibenzofuran ring, a dibenzothiophene ring, and a pyridine ring. Of these, those derived from a furan ring, a thiophene ring and a pyridine ring are preferred.
- examples of the cyclic organic group also include a lactone structure, and specific examples include lactone structures represented by the above general formulas (LC1-1) to (LC1-17).
- the cyclic organic group may have a substituent, and examples of the substituent include an alkyl group (which may be linear, branched or cyclic, preferably having 1 to 12 carbon atoms), cyclo Alkyl group (which may be monocyclic, polycyclic or spiro ring, preferably having 3 to 20 carbon atoms), aryl group (preferably having 6 to 14 carbon atoms), hydroxy group, alkoxy group, ester group, amide Group, urethane group, ureido group, thioether group, sulfonamide group, sulfonic acid ester group and the like.
- the carbon constituting the cyclic organic group (carbon contributing to ring formation) may be a carbonyl carbon.
- Examples of the organic group for R 201 , R 202, and R 203 include an aryl group, an alkyl group, and a cycloalkyl group.
- R 201 , R 202 and R 203 at least one is preferably an aryl group, more preferably all three are aryl groups.
- aryl group in addition to a phenyl group, a naphthyl group, and the like, a heteroaryl group such as an indole residue and a pyrrole residue can be used.
- Preferred examples of the alkyl group and cycloalkyl group represented by R 201 to R 203 include a straight-chain or branched alkyl group having 1 to 10 carbon atoms and a cycloalkyl group having 3 to 10 carbon atoms.
- alkyl group More preferable examples of the alkyl group include a methyl group, an ethyl group, an n-propyl group, an i-propyl group, and an n-butyl group. More preferable examples of the cycloalkyl group include a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, and a cycloheptyl group. These groups may further have a substituent.
- substituents examples include nitro groups, halogen atoms such as fluorine atoms, carboxyl groups, hydroxyl groups, amino groups, cyano groups, alkoxy groups (preferably having 1 to 15 carbon atoms), cycloalkyl groups (preferably having 3 to 15 carbon atoms). ), An aryl group (preferably 6 to 14 carbon atoms), an alkoxycarbonyl group (preferably 2 to 7 carbon atoms), an acyl group (preferably 2 to 12 carbon atoms), an alkoxycarbonyloxy group (preferably 2 to 2 carbon atoms). 7) and the like, but are not limited thereto.
- halogen atoms such as fluorine atoms, carboxyl groups, hydroxyl groups, amino groups, cyano groups, alkoxy groups (preferably having 1 to 15 carbon atoms), cycloalkyl groups (preferably having 3 to 15 carbon atoms).
- An aryl group preferably 6 to 14 carbon atoms
- an alkoxycarbonyl group preferably 2
- anion represented by the general formula (AN1) include the following.
- A represents a cyclic organic group. SO 3 —CF 2 —CH 2 —OCO-A, SO 3 —CF 2 —CHF—CH 2 —OCO—A, SO 3 —CF 2 —COO—A, SO 3 —CF 2 —CF 2 —CH 2 — A, SO 3 —CF 2 —CH (CF 3 ) —OCO-A
- R 204 to R 207 each independently represents an aryl group, an alkyl group, or a cycloalkyl group.
- the aryl group, alkyl group, and cycloalkyl group of R 204 to R 207 are the same as the aryl group described as the aryl group, alkyl group, and cycloalkyl group of R 201 to R 203 in the aforementioned compound (ZI).
- the aryl group, alkyl group, and cycloalkyl group of R 204 to R 207 may have a substituent.
- this substituent include those that the aryl group, alkyl group, and cycloalkyl group of R 201 to R 203 in the aforementioned compound (ZI) may have.
- Z ⁇ represents a non-nucleophilic anion, and examples thereof include the same as the non-nucleophilic anion of Z ⁇ in formula (ZI).
- the above-mentioned photoacid generator has a volume of 130 3 3 (by irradiation with an electron beam or extreme ultraviolet rays from the viewpoint of improving the resolution by suppressing the diffusion of the acid generated by exposure to the non-exposed portion.
- the volume is preferably 2000 3 or less, and more preferably 1500 3 or less.
- the volume value was determined using “WinMOPAC” manufactured by Fujitsu Limited. That is, first, the chemical structure of the acid according to each example is input, and then the most stable conformation of each acid is determined by molecular force field calculation using the MM3 method with this structure as the initial structure. By performing molecular orbital calculation using the PM3 method for these most stable conformations, the “accessible volume” of each acid can be calculated.
- the photoacid generator can be used alone or in combination of two or more.
- the content of the photoacid generator in the actinic ray-sensitive or radiation-sensitive resin composition is preferably 0.1 to 50% by mass, more preferably 5 to 50% by mass, based on the total solid content of the composition. More preferably, it is 8 to 40% by mass.
- the content of the photoacid generator is preferably high, more preferably 10 to 40% by mass, and most preferably 10 to 35% by mass.
- the actinic ray-sensitive or radiation-sensitive resin composition used in the present invention preferably contains a solvent (also referred to as “resist solvent”).
- the solvent may contain isomers (compounds having the same number of atoms and different structures). Moreover, only 1 type may be included and the isomer may be included multiple types.
- the solvent is a group consisting of (M1) propylene glycol monoalkyl ether carboxylate and (M2) propylene glycol monoalkyl ether, lactate ester, acetate ester, alkoxypropionate ester, chain ketone, cyclic ketone, lactone, and alkylene carbonate. It is preferable that at least one of at least one selected from more is included.
- this solvent may further contain components other than component (M1) and (M2).
- Component (M1) is preferably at least one selected from the group consisting of propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether propionate, and propylene glycol monoethyl ether acetate, and propylene glycol monomethyl ether acetate is particularly preferable.
- the component (M2) the following are preferable.
- propylene glycol monoalkyl ether propylene glycol monomethyl ether or propylene glycol monoethyl ether is preferable.
- lactic acid ester ethyl lactate, butyl lactate or propyl lactate is preferable.
- acetate ester methyl acetate, ethyl acetate, butyl acetate, isobutyl acetate, propyl acetate, isoamyl acetate, methyl formate, ethyl formate, butyl formate, propyl formate, or 3-methoxybutyl acetate is preferable. Also preferred is butyl butyrate.
- alkoxypropionate methyl 3-methoxypropionate (MMP) or ethyl 3-ethoxypropionate (EEP) is preferable.
- chain ketones include 1-octanone, 2-octanone, 1-nonanone, 2-nonanone, acetone, 4-heptanone, 1-hexanone, 2-hexanone, diisobutylketone, phenylacetone, methylethylketone, methylisobutylketone, acetylacetone, Acetonyl acetone, ionone, diacetonyl alcohol, acetyl carbinol, acetophenone, methyl naphthyl ketone, or methyl amyl ketone are preferred.
- cyclic ketone methylcyclohexanone, isophorone, or cyclohexanone is preferable.
- lactone ⁇ -butyrolactone is preferable.
- alkylene carbonate propylene carbonate is preferable.
- Component (M2) is more preferably propylene glycol monomethyl ether, ethyl lactate, ethyl 3-ethoxypropionate, methyl amyl ketone, cyclohexanone, butyl acetate, pentyl acetate, ⁇ -butyrolactone or propylene carbonate.
- an ester solvent having 7 or more carbon atoms (preferably 7 to 14, more preferably 7 to 12, more preferably 7 to 10) and a hetero atom number of 2 or less.
- ester solvent having 7 or more carbon atoms and 2 or less hetero atoms include amyl acetate, 2-methylbutyl acetate, 1-methylbutyl acetate, hexyl acetate, pentyl propionate, hexyl propionate, butyl propionate, Examples thereof include isobutyl isobutyrate, heptyl propionate, and butyl butanoate, and it is particularly preferable to use isoamyl acetate.
- component (M2) one having a flash point (hereinafter also referred to as fp) of 37 ° C. or higher is preferably used.
- component (M2) include propylene glycol monomethyl ether (fp: 47 ° C.), ethyl lactate (fp: 53 ° C.), ethyl 3-ethoxypropionate (fp: 49 ° C.), methyl amyl ketone (fp: 42 ° C), cyclohexanone (fp: 44 ° C), pentyl acetate (fp: 45 ° C), methyl 2-hydroxyisobutyrate (fp: 45 ° C), ⁇ -butyrolactone (fp: 101 ° C) or propylene carbonate (fp: 132 ° C) ) Is preferred.
- propylene glycol monoethyl ether, ethyl lactate, pentyl acetate, or cyclohexanone is more preferred, and propylene glycol monoethyl ether or ethyl lactate is particularly preferred.
- flash point means a value described in a reagent catalog of Tokyo Chemical Industry Co., Ltd. or Sigma Aldrich.
- the solvent preferably contains the component (M1). It is more preferable that the solvent consists essentially of the component (M1) or a mixed solvent of the component (M1) and other components. In the latter case, it is more preferable that the solvent contains both the component (M1) and the component (M2).
- the mass ratio of the component (M1) and the component (M2) is preferably in the range of 100: 0 to 15:85, more preferably in the range of 100: 0 to 40:60, and 100: More preferably, it is in the range of 0 to 60:40. That is, it is preferable that a solvent consists only of a component (M1) or contains both a component (M1) and a component (M2), and those mass ratios are as follows. That is, in the latter case, the mass ratio of the component (M1) to the component (M2) is preferably 15/85 or more, more preferably 40/60 or more, and further preferably 60/40 or more. preferable. Employing such a configuration makes it possible to further reduce the number of development defects.
- mass ratio of the component (M1) with respect to a component (M2) shall be 99/1 or less, for example.
- the solvent may further contain components other than the components (M1) and (M2).
- the content of components other than the components (M1) and (M2) is preferably in the range of 5% by mass to 30% by mass with respect to the total amount of the solvent.
- the solid content concentration of the actinic ray-sensitive or radiation-sensitive resin composition can be appropriately adjusted for the purpose of adjusting the thickness of the actinic ray-sensitive or radiation-sensitive film to be prepared.
- the actinic ray-sensitive or radiation-sensitive resin composition according to the embodiment of the present invention preferably contains a basic compound in order to reduce a change in performance over time from exposure to heating.
- Preferred examples of the basic compound include compounds having structures represented by the following formulas (A) to (E).
- R 200 , R 201 and R 202 may be the same or different, and are a hydrogen atom, an alkyl group (preferably having a carbon number of 1 to 20), a cycloalkyl group (preferably a carbon atom). 3 to 20) or an aryl group (preferably having 6 to 20 carbon atoms), wherein R 201 and R 202 may be bonded to each other to form a ring.
- the alkyl group having a substituent is preferably an aminoalkyl group having 1 to 20 carbon atoms, a hydroxyalkyl group having 1 to 20 carbon atoms, or a cyanoalkyl group having 1 to 20 carbon atoms.
- R 203 , R 204 , R 205 and R 206 may be the same or different and each represents an alkyl group having 1 to 20 carbon atoms.
- alkyl groups in general formulas (A) and (E) are more preferably unsubstituted.
- Preferred compounds include guanidine, aminopyrrolidine, pyrazole, pyrazoline, piperazine, aminomorpholine, aminoalkylmorpholine, piperidine and the like, and more preferred compounds include imidazole structure, diazabicyclo structure, onium hydroxide structure, onium carboxylate Examples thereof include a compound having a structure, a trialkylamine structure, an aniline structure or a pyridine structure, an alkylamine derivative having a hydroxyl group and / or an ether bond, and an aniline derivative having a hydroxyl group and / or an ether bond.
- Preferred examples of the basic compound further include an amine compound having a phenoxy group and an ammonium salt compound having a phenoxy group.
- amine compound a primary, secondary, or tertiary amine compound can be used, and an amine compound in which at least one alkyl group is bonded to a nitrogen atom is preferable.
- the amine compound is more preferably a tertiary amine compound.
- the amine compound has an cycloalkyl group (preferably having 3 to 20 carbon atoms) or an aryl group (preferably having 3 to 20 carbon atoms).
- 6 to 12 carbon atoms may be bonded to the nitrogen atom.
- the amine compound preferably has an oxygen atom in the alkyl chain and an oxyalkylene group is formed.
- the number of oxyalkylene groups is one or more in the molecule, preferably 3 to 9, and more preferably 4 to 6.
- an oxyethylene group (—CH 2 CH 2 O—) or an oxypropylene group (—CH (CH 3 ) CH 2 O— or —CH 2 CH 2 CH 2 O—) is preferable, and more preferably an oxyalkylene group Ethylene group.
- ammonium salt compound a primary, secondary, tertiary, or quaternary ammonium salt compound can be used, and an ammonium salt compound in which at least one alkyl group is bonded to a nitrogen atom is preferable.
- the ammonium salt compound may be a cycloalkyl group (preferably having 3 to 20 carbon atoms) or an aryl group, provided that at least one alkyl group (preferably having 1 to 20 carbon atoms) is bonded to the nitrogen atom. (Preferably having 6 to 12 carbon atoms) may be bonded to a nitrogen atom.
- the ammonium salt compound preferably has an oxygen atom in the alkyl chain and an oxyalkylene group is formed.
- the number of oxyalkylene groups is one or more in the molecule, preferably 3 to 9, and more preferably 4 to 6.
- an oxyethylene group (—CH 2 CH 2 O—) or an oxypropylene group (—CH (CH 3 ) CH 2 O— or —CH 2 CH 2 CH 2 O—) is preferable, and more preferably an oxyalkylene group Ethylene group.
- Examples of the anion of the ammonium salt compound include halogen atoms, sulfonates, borates, and phosphates. Among them, halogen atoms and sulfonates are preferable.
- the halogen atom is particularly preferably chloride, bromide or iodide, and the sulfonate is particularly preferably an organic sulfonate having 1 to 20 carbon atoms.
- the amine compound having a phenoxy group is prepared by reacting a primary or secondary amine having a phenoxy group with a haloalkyl ether by heating, and then adding an aqueous solution of a strong base such as sodium hydroxide, potassium hydroxide or tetraalkylammonium. It can be obtained by extraction with an organic solvent such as ethyl acetate or chloroform.
- an aqueous solution of a strong base such as sodium hydroxide, potassium hydroxide, or tetraalkylammonium is added, and then ethyl acetate, It can be obtained by extraction with an organic solvent such as chloroform.
- the actinic ray-sensitive or radiation-sensitive resin composition has a proton acceptor functional group as a basic compound, and is decomposed by irradiation with actinic rays or radiation to decrease, disappear, or It may further contain a compound that generates a compound that has been changed from proton acceptor property to acidity (hereinafter also referred to as compound (PA)).
- PA acidic property
- the proton acceptor functional group is a group that can interact electrostatically with a proton or a functional group having an electron.
- a functional group having a macrocyclic structure such as a cyclic polyether or a ⁇ -conjugated group. It means a functional group having a nitrogen atom with an unshared electron pair that does not contribute.
- the nitrogen atom having an unshared electron pair that does not contribute to ⁇ conjugation is, for example, a nitrogen atom having a partial structure represented by the following general formula.
- Examples of a preferable partial structure of the proton acceptor functional group include a crown ether, an azacrown ether, a primary to tertiary amine, a pyridine, an imidazole, and a pyrazine structure.
- the compound (PA) is decomposed by irradiation with actinic rays or radiation to generate a compound whose proton acceptor property is lowered, disappeared, or changed from proton acceptor property to acidity.
- the decrease or disappearance of the proton acceptor property or the change from the proton acceptor property to the acid is a change in the proton acceptor property caused by the addition of a proton to the proton acceptor functional group.
- a proton adduct is formed from a compound having a proton acceptor functional group (PA) and a proton, the equilibrium constant in the chemical equilibrium is reduced.
- Specific examples of the compound (PA) include the following compounds. Furthermore, as specific examples of the compound (PA), for example, those described in paragraphs 0421 to 0428 of JP2014-41328A and paragraphs 0108 to 0116 of JP2014-134686A can be used. The contents of which are incorporated herein.
- the amount of the basic compound used is usually 0.001 to 10% by mass, preferably 0.01 to 5% by mass, based on the solid content of the actinic ray-sensitive or radiation-sensitive resin composition.
- the molar ratio is preferably 2.5 or more from the viewpoint of sensitivity and resolution, and is preferably 300 or less from the viewpoint of suppressing the reduction in resolution due to the thickening of the resist pattern over time until post-exposure heat treatment.
- the acid generator / basic compound (molar ratio) is more preferably from 5.0 to 200, still more preferably from 7.0 to 150.
- the resist composition according to the embodiment of the present invention may further contain a hydrophobic resin different from the resin (A).
- the hydrophobic resin is preferably designed to be unevenly distributed on the surface of the actinic ray-sensitive or radiation-sensitive film.
- the hydrophobic resin does not necessarily have a hydrophilic group in the molecule and is polar / non-polar. It is not necessary to contribute to mixing the polar substance uniformly.
- Examples of the effects of adding the hydrophobic resin include control of actinic ray sensitive or water sensitive film surface static / dynamic contact angle on water, suppression of outgas, and the like.
- the hydrophobic resin has at least one of “fluorine atom”, “silicon atom”, and “CH 3 partial structure contained in the side chain portion of the resin” from the viewpoint of uneven distribution in the film surface layer. It is preferable to have two or more types.
- the hydrophobic resin preferably contains a hydrocarbon group having 5 or more carbon atoms. These groups may be present in the main chain of the resin or may be substituted on the side chain.
- the fluorine atom and / or silicon atom in the hydrophobic resin may be contained in the main chain of the resin or in the side chain. It may be.
- the hydrophobic resin contains a fluorine atom
- it may be a resin having an alkyl group having a fluorine atom, a cycloalkyl group having a fluorine atom, or an aryl group having a fluorine atom as a partial structure having a fluorine atom. preferable.
- the alkyl group having a fluorine atom (preferably having 1 to 10 carbon atoms, more preferably 1 to 4 carbon atoms) is a linear or branched alkyl group in which at least one hydrogen atom is substituted with a fluorine atom. It may have a substituent other than.
- the cycloalkyl group having a fluorine atom is a monocyclic or polycyclic cycloalkyl group in which at least one hydrogen atom is substituted with a fluorine atom, and may further have a substituent other than a fluorine atom.
- aryl group having a fluorine atom examples include those in which at least one hydrogen atom of an aryl group such as a phenyl group or a naphthyl group is substituted with a fluorine atom, and may further have a substituent other than a fluorine atom. .
- Examples of the repeating unit having a fluorine atom or a silicon atom include those exemplified in paragraph 0519 of US2012 / 0251948A1.
- the hydrophobic resin preferably includes a CH 3 partial structure in the side chain portion.
- the CH 3 partial structure contained in the side chain portion of the hydrophobic resin is intended to encompass CH 3 partial structure an ethyl group, and a propyl group having.
- methyl groups directly bonded to the main chain of the hydrophobic resin (for example, ⁇ -methyl groups of repeating units having a methacrylic acid structure) contribute to the uneven distribution of the surface of the hydrophobic resin due to the influence of the main chain. Since it is small, it is not included in the CH 3 partial structure in the present invention.
- hydrophobic resin those described in JP 2011-248019 A, JP 2010-175859 A, and JP 2012-032544 A can also be preferably used.
- the content of the hydrophobic resin is 0.01 to 20 based on the total solid content of the actinic ray-sensitive or radiation-sensitive resin composition.
- the mass is preferably from 0.01 to 10 mass%, more preferably from 0.05 to 8 mass%, particularly preferably from 0.5 to 5 mass%.
- the actinic ray-sensitive or radiation-sensitive resin composition according to the embodiment of the present invention may further contain a surfactant.
- a surfactant when an exposure light source having a wavelength of 250 nm or less, particularly 220 nm or less, is used, it is possible to form a pattern with less adhesion and development defects with good sensitivity and resolution. Become.
- the surfactant it is particularly preferable to use a fluorine-based and / or silicon-based surfactant.
- fluorine-based and / or silicon-based surfactant examples include surfactants described in [0276] of US Patent Application Publication No. 2008/0248425.
- F top EF301 or EF303 manufactured by Shin-Akita Kasei Co., Ltd.
- Florard FC430, 431 or 4430 manufactured by Sumitomo 3M Co., Ltd.
- Megafac F171, F173, F176, F189, F113, F110, F177, F120 or R08 (manufactured by DIC Corporation); Surflon S-382, SC101, 102, 103, 104, 105 or 106 (manufactured by Asahi Glass Co., Ltd.); Troisol S-366 (manufactured by Troy Chemical Co., Ltd.); GF-300 or GF-150 (manufactured by Toa Synthetic Chemical Co., Ltd.), Surflon S-393 (manufactured by Seimi Chemical Co., Ltd.
- the surfactant is a fluoroaliphatic compound produced by a telomerization method (also referred to as a telomer method) or an oligomerization method (also referred to as an oligomer method). You may synthesize. Specifically, a polymer having a fluoroaliphatic group derived from this fluoroaliphatic compound may be used as a surfactant. This fluoroaliphatic compound can be synthesized, for example, by the method described in JP-A-2002-90991.
- surfactants other than fluorine-based and / or silicon-based surfactants described in [0280] of US Patent Application Publication No. 2008/0248425 may be used.
- One of these surfactants may be used alone, or two or more thereof may be used in combination.
- the actinic ray-sensitive or radiation-sensitive resin composition contains a surfactant
- the content thereof is preferably 0.0001 to 2% by mass, more preferably 0, based on the total solid content of the composition. 0005 to 1% by mass.
- the actinic ray-sensitive or radiation-sensitive resin composition according to the embodiment of the present invention is a compound that promotes solubility in a dissolution inhibiting compound, a dye, a plasticizer, a photosensitizer, a light absorber, and / or a developer.
- a phenol compound having a molecular weight of 1000 or less, or an alicyclic or aliphatic compound containing a carboxy group may further be included.
- the actinic ray-sensitive or radiation-sensitive resin composition may further contain a dissolution inhibiting compound.
- the “dissolution inhibiting compound” is a compound having a molecular weight of 3000 or less, which is decomposed by the action of an acid to reduce the solubility in an organic developer.
- the pattern forming method of the present invention comprises: An actinic ray-sensitive or radiation-sensitive film forming step for forming an actinic ray-sensitive or radiation-sensitive film comprising the actinic ray-sensitive or radiation-sensitive resin composition according to the present invention described above; An exposure step of exposing the actinic ray-sensitive or radiation-sensitive film; And a developing step of developing the exposed actinic ray-sensitive or radiation-sensitive film with a developer.
- the actinic ray sensitive or radiation sensitive film forming step is a step of forming an actinic ray sensitive or radiation sensitive film (resist film) using an actinic ray sensitive or radiation sensitive resin composition. It can be done by a method.
- an actinic ray-sensitive or radiation-sensitive film on a substrate using an actinic ray-sensitive or radiation-sensitive resin composition the above-described components are dissolved in a solvent and the actinic ray-sensitive or radiation-sensitive film is formed.
- An adhesive resin composition is prepared, filtered as necessary, and then applied onto a substrate.
- the filter is preferably made of polytetrafluoroethylene, polyethylene, or nylon having a pore size of 0.1 ⁇ m or less, more preferably 0.05 ⁇ m or less, and still more preferably 0.03 ⁇ m or less.
- the actinic ray-sensitive or radiation-sensitive resin composition is applied to a substrate (eg, silicon or silicon dioxide coating) used for manufacturing an integrated circuit element by an appropriate application method such as a spinner. Thereafter, it is preferably dried to form an actinic ray-sensitive or radiation-sensitive film. If necessary, various base films (inorganic films, organic films, antireflection films) may be formed below the actinic ray-sensitive or radiation-sensitive film.
- Heating can be performed by means provided in a normal exposure / developing machine, and may be performed using a hot plate or the like.
- the heating temperature is preferably 80 to 150 ° C., more preferably 80 to 140 ° C., and still more preferably 80 to 130 ° C.
- the heating time is preferably 30 to 1000 seconds, more preferably 60 to 800 seconds, and even more preferably 60 to 600 seconds.
- the film thickness of the actinic ray-sensitive or radiation-sensitive film is preferably 5 nm to 80 nm.
- An actinic ray-sensitive or radiation-sensitive film having a thickness in the range of 5 nm to 80 nm is preferable because resist performance can be suitably expressed.
- the repeating unit (a) contained in the resin (A) used in the actinic ray-sensitive or radiation-sensitive resin composition of the present invention has a large number of phenolic hydroxyl groups serving as acid proton sources, the light absorption efficiency is high. Even if the film thickness is 5 nm, the active acid can be generated efficiently.
- the film thickness of 80 nm or less is particularly preferable from the viewpoint of improving pattern collapse performance, that is, resolution.
- the “film thickness” is the film thickness of the actinic ray-sensitive or radiation-sensitive film after the actinic ray-sensitive or radiation-sensitive resin composition is applied on the substrate and dried, Defined as actinic ray sensitive or radiation sensitive film thickness measured before additional processing.
- the film thickness of the actinic ray-sensitive or radiation-sensitive film is more preferably 5 nm to 60 nm, and further preferably 15 nm to 45 nm.
- an upper layer film may be formed on the upper layer of the resist film. It is preferable that the top coat is not mixed with the resist film and can be uniformly applied to the upper layer of the resist film.
- the top coat is not mixed with the resist film and can be uniformly applied to the upper layer of the resist film.
- the thickness of the top coat layer is preferably 10 to 200 nm, more preferably 20 to 100 nm, and particularly preferably 40 to 80 nm.
- the topcoat is not particularly limited, and a conventionally known topcoat can be formed by a conventionally known method. For example, the topcoat can be formed based on the description in paragraphs 0072 to 0082 of JP-A No. 2014-059543.
- the exposure step is a step of exposing the resist film, and can be performed, for example, by the following method.
- the resist film formed as described above is irradiated with actinic rays or radiation through a predetermined mask. Note that in electron beam irradiation, drawing (direct drawing) without using a mask is common.
- the exposure may be immersion exposure.
- the heating temperature is preferably 80 to 150 ° C, more preferably 80 to 140 ° C, and still more preferably 80 to 130 ° C.
- the heating time is preferably 30 to 1000 seconds, more preferably 60 to 800 seconds, and even more preferably 60 to 600 seconds. Heating can be performed by means provided in a normal exposure / developing machine, and may be performed using a hot plate or the like.
- the development step is a step of developing the exposed resist film with a developer.
- a developing method for example, a method in which a substrate is immersed in a tank filled with a developer for a certain period of time (dip method), a method in which the developer is raised on the surface of the substrate by surface tension and is left stationary for a certain time (paddle) Method), a method of spraying the developer on the substrate surface (spray method), a method of continuously discharging the developer while scanning the developer discharge nozzle on the substrate rotating at a constant speed (dynamic dispensing method) Etc. can be applied.
- the development time is not particularly limited as long as the resin in the exposed or unexposed area is sufficiently dissolved, and is usually 10 to 300 seconds, and preferably 10 to 120 seconds.
- the temperature of the developer is preferably 0 to 50 ° C, more preferably 15 to 35 ° C.
- the developer may be an alkali developer or a developer containing an organic solvent (organic developer).
- alkali developer examples include inorganic alkalis such as sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, and aqueous ammonia, primary amines such as ethylamine and n-propylamine, diethylamine, Secondary amines such as di-n-butylamine, tertiary amines such as triethylamine and methyldiethylamine, alcohol amines such as dimethylethanolamine and triethanolamine, tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrapropylammonium Hydroxide, tetrabutylammonium hydroxide, tetrapentylammonium hydroxide, tetrahexylammonium hydroxide, tetraoctylammonium hydroxide, ethyl Tetraalkylammonium hydroxide
- an appropriate amount of alcohol or surfactant may be added to the alkaline aqueous solution.
- the alkali concentration of the alkali developer is usually from 0.1 to 20% by mass.
- the pH of the alkali developer is usually from 10.0 to 15.0.
- a 2.38 mass% aqueous solution of tetramethylammonium hydroxide is particularly desirable.
- the vapor pressure of the organic solvent (the vapor pressure as a whole in the case of a mixed solvent) is preferably 5 kPa or less, more preferably 3 kPa or less, and particularly preferably 2 kPa or less at 20 ° C.
- the vapor pressure of the organic solvent is preferably 5 kPa or less, more preferably 3 kPa or less, and particularly preferably 2 kPa or less at 20 ° C.
- organic solvents are widely used as organic solvents used in organic developers.
- ester solvents ketone solvents, alcohol solvents, amide solvents, ether solvents, hydrocarbon solvents, etc.
- These solvents can be used.
- Specific examples of these organic solvents are the same as those described for the solvent (2) contained in the treatment liquid.
- the organic solvent contained in the organic developer has 7 or more carbon atoms (preferably 7 to 14 and preferably 7 to 14) from the viewpoint that the swelling of the resist film can be suppressed when EUV light and EB are used in the exposure step. 12 is more preferable, and 7 to 10 is more preferable), and it is preferable to use an ester solvent having 2 or less heteroatoms.
- the hetero atom of the ester solvent is an atom other than a carbon atom and a hydrogen atom, and examples thereof include an oxygen atom, a nitrogen atom, and a sulfur atom.
- the number of heteroatoms is preferably 2 or less.
- ester solvents having 7 or more carbon atoms and 2 or less heteroatoms include amyl acetate, isoamyl acetate, 2-methylbutyl acetate, 1-methylbutyl acetate, hexyl acetate, pentyl propionate, hexyl propionate, Examples thereof include butyl propionate, isobutyl isobutyrate, heptyl propionate, and butyl butanoate, and it is particularly preferable to use isoamyl acetate.
- the organic solvent contained in the organic developer is replaced with the ester solvent having 7 or more carbon atoms and 2 or less hetero atoms, and the ester solvent and A mixed solvent of the hydrocarbon solvent or a mixed solvent of the ketone solvent and the hydrocarbon solvent may be used. Even in this case, it is effective in suppressing the swelling of the resist film.
- ester solvent When an ester solvent and a hydrocarbon solvent are used in combination, isoamyl acetate is preferably used as the ester solvent.
- hydrocarbon solvent it is preferable to use a saturated hydrocarbon solvent (for example, octane, nonane, decane, dodecane, undecane, hexadecane, etc.) from the viewpoint of adjusting the solubility of the resist film.
- 2-heptanone is preferably used as the ketone solvent.
- a saturated hydrocarbon solvent for example, octane, nonane, decane, dodecane, undecane, hexadecane, etc.
- the content of the hydrocarbon solvent is not particularly limited because it depends on the solvent solubility of the resist film, and the necessary amount may be determined by appropriately preparing.
- a plurality of the above organic solvents may be mixed, or may be used by mixing with other solvents or water.
- the water content of the developer as a whole is preferably less than 10% by mass, and more preferably substantially free of moisture.
- the concentration of the organic solvent (total in the case of a plurality of mixtures) in the developer is preferably 50% by mass or more, more preferably 50 to 100% by mass, further preferably 85 to 100% by mass, and even more preferably 90 to 100% by mass %, Particularly preferably 95 to 100% by mass. Most preferably, it consists essentially of an organic solvent.
- the case where it consists only of an organic solvent includes the case where a trace amount surfactant, antioxidant, stabilizer, an antifoamer, etc. are contained.
- the developer preferably contains an antioxidant.
- an antioxidant thereby, generation
- the antioxidant known ones can be used, but when used for semiconductor applications, amine-based antioxidants and phenol-based antioxidants are preferably used.
- the content of the antioxidant is not particularly limited, but is preferably 0.0001 to 1% by mass, more preferably 0.0001 to 0.1% by mass, and 0.0001 to 0% with respect to the total mass of the developer. More preferred is 0.01 mass%. When it is 0.0001% by mass or more, a more excellent antioxidant effect is obtained, and when it is 1% by mass or less, development residue tends to be suppressed.
- the developer may contain a basic compound, and specifically, the same one as the basic compound that may be contained in the resist resin composition may be mentioned.
- the developer may contain a surfactant.
- a surfactant When the developer contains the surfactant, the wettability with respect to the resist film is improved, and the development proceeds more effectively.
- the surfactant the same surfactants that can be contained in the actinic ray-sensitive or radiation-sensitive resin composition can be used.
- the surfactant content is preferably 0.001 to 5% by mass, more preferably 0.005 to 2% by mass, based on the total mass of the developer. %, More preferably 0.01 to 0.5% by mass.
- a developing method for example, a method in which a substrate is immersed in a tank filled with a developer for a certain period of time (dip method), a method in which the developer is raised on the surface of the substrate by surface tension and is left stationary for a certain time (paddle) Method), a method of spraying the developer on the substrate surface (spray method), a method of continuously discharging the developer while scanning the developer discharge nozzle on the substrate rotating at a constant speed (dynamic dispensing method) Etc.
- dip method a method in which a substrate is immersed in a tank filled with a developer for a certain period of time
- paddle a method in which the developer is raised on the surface of the substrate by surface tension and is left stationary for a certain time
- spray method a method of spraying the developer on the substrate surface
- the development time is not particularly limited, and is usually 10 to 300 seconds, preferably 20 to 120 seconds.
- the temperature of the developer is preferably 0 to 50 ° C, more preferably 15 to 35 ° C.
- both development using a developer containing an organic solvent and development with an alkali developer may be performed (so-called double development may be performed).
- the developer may contain the above-described processing solution of the present invention, and in this case, the processing solution is preferably a developer.
- the pattern formation method which concerns on embodiment of this invention may include the rinse process after the image development process.
- the developed wafer is cleaned using a rinsing liquid.
- the method of the cleaning process is not particularly limited. For example, a method of continuously discharging the rinse liquid onto the substrate rotating at a constant speed (rotary discharge method), or immersing the substrate in a tank filled with the rinse liquid for a certain period of time. A method (dip method), a method of spraying a rinsing liquid onto the substrate surface (spray method), and the like can be applied.
- a cleaning process is performed by a rotary discharge method, and after cleaning, the substrate is rotated at a speed of 2000 rpm to 4000 rpm. It is preferable to rotate and remove the rinse liquid from the substrate.
- the rinse time is not particularly limited, but is preferably 10 seconds to 300 seconds, more preferably 10 seconds to 180 seconds, and most preferably 20 seconds to 120 seconds.
- the temperature of the rinse liquid is preferably 0 to 50 ° C., more preferably 15 to 35 ° C.
- a process of removing the developing solution or the rinsing liquid adhering to the pattern with a supercritical fluid can be performed.
- a heat treatment can be performed in order to remove the solvent remaining in the pattern.
- the heating temperature is not particularly limited as long as a good resist pattern can be obtained, and is usually 40 to 160 ° C.
- the heating temperature is preferably 50 to 150 ° C, and most preferably 50 to 110 ° C.
- the heating time is not particularly limited as long as a good resist pattern can be obtained, but it is usually 15 to 300 seconds, and preferably 15 to 180 seconds.
- rinsing solution As the rinsing solution used in the rinsing treatment performed after the development step using an alkaline developer, pure water can be used and an appropriate amount of a surfactant can be added.
- a rinsing liquid used in the rinsing treatment performed after the developing step using the organic developing liquid it is preferable to use a rinsing liquid containing an organic solvent.
- an organic solvent a hydrocarbon solvent, a ketone solvent, an ester solvent is used.
- the organic solvent contained in the rinsing liquid is preferably at least one selected from hydrocarbon solvents, ether solvents, and ketone solvents, and is at least one selected from hydrocarbon solvents and ether solvents. It is more preferable.
- an ether solvent can also be suitably used as the organic solvent contained in the rinse liquid.
- ether solvents include glycol ether solvents that contain hydroxyl groups, glycol ether solvents that do not contain hydroxyl groups, such as dipropylene glycol dimethyl ether, dipropylene glycol diethyl ether, diethylene glycol dimethyl ether, and diethylene glycol diethyl ether, anisole, and phenetole.
- Aromatic solvents such as dioxane, tetrahydrofuran, tetrahydropyran, perfluoro-2-butyltetrahydrofuran, perfluorotetrahydrofuran, 1,4-dioxane, cyclopentyl isopropyl ether, cyclopentyl sec-butyl ether, cyclopentyl tert-butyl ether, cyclohexyl isopropyl ether, Cyclohexyl sec-butyl ether, Cycloaliphatic ether solvents of hexyl tert-butyl ether and non-rings having linear alkyl groups such as di-n-propyl ether, di-n-butyl ether, di-n-pentyl ether, di-n-hexyl ether Formula aliphatic ether solvents, diisohexyl ether, methyl isopentyl ether, ethyl is
- an acyclic aliphatic ether solvent having 8 to 12 carbon atoms is preferable from the viewpoint of in-plane uniformity of the wafer, and more preferably an acyclic fatty acid having a branched alkyl group having 8 to 12 carbon atoms.
- Group ether solvent. Particularly preferred is diisobutyl ether or diisopentyl ether or diisohexyl ether. Specific examples of these organic solvents are the same as those described for the organic solvent contained in the developer.
- the vapor pressure of the rinsing liquid is preferably 0.05 kPa or more and 5 kPa or less at 20 ° C., more preferably 0.1 kPa or more and 5 kPa or less, and most preferably 0.12 kPa or more and 3 kPa or less.
- the rinse liquid is a mixed solvent of a plurality of solvents, it is preferable that the vapor pressure as a whole is in the above range.
- the organic solvent contained in the rinse liquid may be one type or two or more types. Examples of the case where two or more kinds are included include a mixed solvent of undecane and diisobutyl ketone.
- the rinse liquid may contain a surfactant.
- a surfactant When the rinsing liquid contains a surfactant, wettability to the resist film is improved, rinsing properties are improved, and generation of foreign matters tends to be suppressed.
- the surfactant the same surfactants as those used in the actinic ray-sensitive or radiation-sensitive resin composition described later can be used.
- the rinsing liquid contains a surfactant
- the content of the surfactant is preferably 0.001 to 5% by mass, more preferably 0.005 to 2% by mass with respect to the total mass of the rinsing liquid. More preferably, the content is 0.01 to 0.5% by mass.
- the rinse liquid may contain an antioxidant.
- the antioxidant that the rinsing solution may contain is the same as the antioxidant that the developing solution may contain.
- the content of the antioxidant is not particularly limited, but is preferably 0.0001 to 1% by mass, and preferably 0.0001 to 0.1% with respect to the total mass of the rinse liquid. % By mass is more preferable, and 0.0001 to 0.01% by mass is still more preferable.
- a step of washing with a rinse solution may be included, but from the viewpoint of throughput (productivity), a step of washing with a rinse solution is performed. It does not have to be included.
- JP-A-2015-216403 As a treatment method that does not include a step of washing with a rinsing liquid, for example, the description in [0014] to [0086] of JP-A-2015-216403 can be incorporated, and the contents thereof are incorporated herein.
- MIBC methyl isobutyl carbinol
- an organic solvent (also referred to as “organic processing solution”) that can be used as a processing solution such as a developing solution and a rinsing solution, it is stored in a container for storing an organic processing solution for patterning a chemically amplified resist film, which has a storage unit. It is preferable to use those prepared.
- the inner wall of the container that comes into contact with the organic treatment liquid is a resin different from any of polyethylene resin, polypropylene resin, and polyethylene-polypropylene resin, or rust prevention / metal elution prevention treatment is performed. It is preferably a container for an organic processing liquid for patterning a resist film, which is formed from applied metal.
- An organic solvent to be used as an organic processing liquid for patterning a resist film is accommodated in the accommodating portion of the accommodating container, and the one discharged from the accommodating portion at the time of patterning the resist film can be used. .
- the seal portion is also selected from the group consisting of polyethylene resin, polypropylene resin, and polyethylene-polypropylene resin. It is preferably formed from a resin different from one or more resins, or a metal that has been subjected to a rust prevention / metal elution prevention treatment.
- the seal portion means a member capable of shutting off the accommodating portion and the outside air, and a packing, an O-ring and the like can be preferably cited.
- the resin different from one or more resins selected from the group consisting of polyethylene resin, polypropylene resin, and polyethylene-polypropylene resin is preferably a perfluoro resin.
- Perfluoro resins include tetrafluoroethylene resin (PTFE), tetrafluoroethylene / perfluoroalkyl vinyl ether copolymer (PFA), tetrafluoroethylene-hexafluoropropylene copolymer resin (FEP), tetrafluoride.
- PTFE tetrafluoroethylene resin
- PFA perfluoroalkyl vinyl ether copolymer
- FEP tetrafluoroethylene-hexafluoropropylene copolymer resin
- Ethylene-ethylene copolymer resin Ethylene-ethylene copolymer resin (ETFE), ethylene trifluoride-ethylene copolymer resin (ECTFE), vinylidene fluoride resin (PVDF), ethylene trifluoride chloride copolymer resin (PCTFE), vinyl fluoride resin ( PVF) and the like.
- Particularly preferable perfluoro resins include tetrafluoroethylene resin, tetrafluoroethylene / perfluoroalkyl vinyl ether copolymer, and tetrafluoroethylene-hexafluoropropylene copolymer resin.
- Examples of the metal in the metal subjected to the rust prevention / metal elution prevention treatment include carbon steel, alloy steel, nickel chromium steel, nickel chromium molybdenum steel, chromium steel, chromium molybdenum steel, manganese steel and the like.
- As the rust prevention / metal elution prevention treatment it is preferable to apply a film technology.
- metal coating variable plating
- inorganic coating variable chemical conversion treatment, glass, concrete, ceramics, etc.
- organic coating rust prevention oil, paint, rubber, plastics.
- Preferred film technology includes surface treatment with a rust inhibitor oil, a rust inhibitor, a corrosion inhibitor, a chelate compound, a peelable plastic, and a lining agent.
- pretreatment is a stage before rust prevention treatment. It is also preferable to adopt.
- a treatment for removing various corrosion factors such as chlorides and sulfates existing on the metal surface by washing and polishing can be preferably mentioned.
- the storage container include the following. ⁇ FluoroPure PFA composite drum manufactured by Entegris (Wetted inner surface; PFA resin lining) ⁇ JFE steel drums (wetted inner surface; zinc phosphate coating) Examples of the storage container that can be used in the present invention include the containers described in JP-A-11-021393 [0013] to [0030] and JP-A-10-45961 [0012] to [0024]. be able to.
- a conductive compound may be added to prevent chemical piping and various parts (filters, O-rings, tubes, etc.) from being damaged due to electrostatic charge and subsequent electrostatic discharge.
- limit especially as an electroconductive compound For example, methanol is mentioned.
- the good addition is not particularly limited, but is preferably 10% by mass or less, more preferably 5% by mass or less from the viewpoint of maintaining preferable development characteristics.
- chemical solution piping members SUS (stainless steel) or various pipes coated with antistatic treated polyethylene, polypropylene, or fluororesin (polytetrafluoroethylene, perfluoroalkoxy resin, etc.) should be used. it can.
- polyethylene, polypropylene, or fluororesin (polytetrafluoroethylene, perfluoroalkoxy resin, etc.) subjected to antistatic treatment can be used for the filter and O-ring.
- the developer and the rinsing liquid are stored in a waste liquid tank through a pipe after use.
- a hydrocarbon solvent as the rinsing liquid
- the solvent in which the resist dissolves again.
- a method of passing through the piping after washing with a rinsing liquid, cleaning the back and side surfaces of the substrate with a solvent that dissolves the resist, or passing the solvent through which the resist dissolves without contacting the resist. The method of flowing is mentioned.
- the solvent to be passed through the pipe is not particularly limited as long as it can dissolve the resist, and examples thereof include the organic solvents described above, such as propylene glycol monomethyl ether acetate (PGMEA), propylene glycol monoethyl ether acetate, propylene glycol monopropyl.
- PGMEA propylene glycol monomethyl ether acetate
- PGMEA propylene glycol monoethyl ether acetate
- propylene glycol monopropyl propylene glycol monopropyl.
- Ether acetate, propylene glycol monobutyl ether acetate, propylene glycol monomethyl ether propionate, propylene glycol monoethyl ether propionate, ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, propylene glycol monomethyl ether (PGME), propylene glycol mono Ethyl ether, propylene glycol monopropyl ether, pro Glycol monobutyl ether, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, 2-heptanone, ethyl lactate, 1-propanol, acetone, or the like can be used.
- PGMEA, PGME, and cyclohexanone can be preferably used.
- a pattern obtained by the pattern forming method of the present invention as a mask a semiconductor fine circuit, an imprint mold structure, a photomask, and the like can be manufactured by appropriately performing etching treatment and ion implantation.
- the pattern formed by the above method is a guide pattern formation in DSA (Directed Self-Assembly) (for example, ACS Nano Vol. 4). No. 8 Page 4815-4823). Further, the pattern formed by the above method can be used as a core material (core) of a spacer process disclosed in, for example, JP-A-3-270227 and JP-A-2013-164509.
- the photomask manufactured using the pattern forming method of the present invention is a light reflective mask used in reflective lithography using EUV light as a light source, even if it is a light transmissive mask used in an ArF excimer laser or the like. May be.
- the present invention also relates to a method for manufacturing an electronic device including the pattern forming method of the present invention described above.
- An electronic device manufactured by the method for manufacturing an electronic device of the present invention is suitably mounted on an electric / electronic device (home appliance, OA (Office Appliance) / media-related device, optical device, communication device, etc.). is there.
- the weight average molecular weight (Mw: polystyrene conversion), the number average molecular weight (Mn: polystyrene conversion), and dispersity (Mw / Mn) were computed by GPC (carrier: tetrahydrofuran (THF)) measurement.
- GPC carrier: tetrahydrofuran (THF)
- HLC-8120 manufactured by Tosoh Corporation
- TSK gel Multipore HXL-M manufactured by Tosoh Corporation, 7.8 mm ID ⁇ 30.0 cm
- the composition ratio (molar ratio) was calculated by 1 H-NMR (Nuclear Magnetic Resonance) and 13 C-NMR measurement.
- the weight average molecular weight (Mw) by GPC was 12300, and the molecular weight dispersity (Mw / Mn) was 1.51.
- the monomers listed in Table 1 are as follows.
- Photoacid generator As the photoacid generator, the following compounds were used.
- hydrophobic resin As the hydrophobic resin, the following resins were used. The weight average molecular weight (Mw), dispersity (Mw / Mn) and composition ratio described in Table 2 were determined by the same method as described for the resin (A) above.
- solvent As the solvent, the following solvents were used.
- Example 1 EUV exposure
- a resist pattern was formed by the following operation.
- HMDS hexamethyldisilazane
- PB Prebake
- PEB Post-Exposure-Bake
- the developer shown in Table 5 was paddled for 30 seconds, and then rinsed with a rinse solution shown in the same table. Thereafter, the wafer was rotated at 2000 rpm (revolutions per minute) for 30 seconds and spin-dried to obtain a trench pattern shown in Table 5.
- ⁇ Measuring method of film thickness The film thickness of the resist film obtained by the method described above was measured using an optical interference type film thickness meter (Lambda Ace VM-3100, manufactured by Dainippon Screen Mfg. Co., Ltd.). The film thickness is an average value of measured values at 25 points in the wafer surface.
- TWR Trench Width Roughness
- CDDU The entire surface of the wafer was exposed with an exposure amount for forming a pattern with a trench width of 50 nm, and 200 chips having a pattern with a trench width of 50 nm in the wafer surface were produced. For each chip, the CD was calculated by measuring the trench width by 100 points. Based on the CD, the standard deviation of 200 points in the wafer surface was obtained, and 3 ⁇ (nm) was calculated. It shows that performance is so favorable that this value is small.
- Example 2 EB exposure
- a pattern was formed in the same manner as in Example 1 of EUV exposure except that the points described below were changed, and evaluated in the same manner. That is, using an electron beam irradiation apparatus (JBX6000FS / E manufactured by JEOL Co., Ltd .; acceleration voltage 50 keV) instead of the EUV exposure apparatus, an exposure amount so that a 30 nm trench pattern is formed with an electron beam with a beam diameter of 5 nm. Irradiated with changing. The evaluation results are shown in Table 6.
- Example 3 ArF exposure
- ARC29SR manufactured by Brewer
- ARC29SR manufactured by Brewer
- the exposure was performed using an ArF excimer laser immersion scanner (manufactured by ASML; XT1700i, NA1.20, Annular, outer sigma 0.67, inner sigma 0.34) instead of the EUV exposure apparatus.
- ArF exposure was performed by changing the exposure amount through a mask including a pattern for forming a 50 nm trench pattern. Ultra pure water was used as the immersion liquid. Table 7 shows the evaluation results.
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Abstract
Description
本発明は、一形態において、以下の通りである。
R11及びR12は、各々独立に、水素原子、ハロゲン原子、又は1価の有機基を表す。
R13は、水素原子、ハロゲン原子、又は1価の有機基を表すか、もしくは、単結合又はアルキレン基であり且つ式中のL又はArに結合して環を形成している。
Lは、単結合又は2価の連結基を表す。
Arは、芳香環基を表す。
nは、2以上の整数を表す。
樹脂(A)が、更に、酸の作用により保護基が脱離して極性基を生じる酸分解性基を有する繰り返し単位(b)を含み、上記保護基が、炭素原子と水素原子のみから構成され、かつ上記炭素原子の数が5以上12以下である、[1]に記載の感活性光線性又は感放射線性樹脂組成物。
繰り返し単位(b)が、下記一般式(A1)で表される繰り返し単位である、[2]に記載の感活性光線性又は感放射線性樹脂組成物。
Xa1は、水素原子、又はアルキル基を表す。
Tは、単結合又は2価の連結基を表す。
Rx1、Rx2及びRx3は、各々独立に、アルキル基、シクロアルキル基又はフェニル基を表す。
Rx1、Rx2及びRx3の2つが結合して、シクロアルキル基を形成してもよい。
Rx1、Rx2及びRx3は、各々、炭素原子と水素原子のみから構成され、Rx1、Rx2及びRx3に含まれる炭素原子数の合計は4以上11以下である。
樹脂(A)が、更に、下記一般式(A2)で表される繰り返し単位(c)及び下記一般式(A3)で表される繰り返し単位(d)のいずれかを含む、[2]又は[3]に記載の感活性光線性又は感放射線性樹脂組成物。
R61、R62及びR63は、各々独立に、水素原子、アルキル基、シクロアルキル基、ハロゲン原子、シアノ基、又はアルコキシカルボニル基を表す。但し、R62はAr6又はL6と結合して環を形成していてもよく、その場合のR62は単結合又はアルキレン基を表す。
X6は、単結合、-COO-、又は-CONR64-を表し、R64は、水素原子又はアルキル基を表す。
L6は、単結合又は2価の連結基を表し、R62と環を形成する場合には3価の連結基を表す。
Ar6は、(m+1)価の芳香環基を表し、R62と結合して環を形成する場合には(m+2)価の芳香環基を表す。
Y2は、水素原子又は酸の作用により脱離する基を表す。m≧2の場合には、複数存在するY2は、同一でも異なっていてもよい。但し、Y2の少なくとも1つは、酸の作用により脱離する基を表す。
mは、1~4の整数を表す。
R41、R42及びR43は、各々独立に、水素原子、アルキル基、シクロアルキル基、ハロゲン原子、シアノ基又はアルコキシカルボニル基を表す。R42はL4と結合して環を形成していてもよく、その場合のR42はアルキレン基を表す。
X4は、単結合、-COO-、又は-CONR44-を表し、R44は、水素原子又はアルキル基を表す。
L4は、単結合又は2価の連結基を表し、R42と環を形成する場合には3価の連結基を表す。
R44およびR45は、水素原子、アルキル基、シクロアルキル基、アリール基、アラルキル基、アルコキシ基、アシル基又はヘテロ環基を表す。
M4は、単結合又は2価の連結基を表す。
Q4は、アルキル基、シクロアルキル基、アリール基又はヘテロ環基を表す。
Q4、M4及びR44の少なくとも二つが結合して環を形成してもよい。
樹脂(A)が、更にラクトン構造を有する繰り返し単位(e)を含有する、[1]から[4]のいずれかに記載の感活性光線性又は感放射線性樹脂組成物。
繰り返し単位(e)として、下記一般式(AII)で表わされるラクトン構造を有する繰り返し単位を含有する、[5]に記載の感活性光線性又は感放射線性樹脂組成物。
Rb0は、水素原子、ハロゲン原子、又は炭素数1~4のアルキル基を表す。
Abは、単結合、アルキレン基、単環または多環の脂環炭化水素構造を有する2価の連結基、エーテル結合、エステル結合、カルボニル基、カルボキシル基、又はこれらを組み合わせた2価の基を表す。
Vは、下記一般式(LC1-1)~(LC1-17)のうちのいずれかで示される基を表す。
Rb2は、炭素数1~8のアルキル基、炭素数4~7のシクロアルキル基、炭素数1~8のアルコキシ基、炭素数1~8のアルコキシカルボニル基、カルボキシル基、ハロゲン原子、水酸基、シアノ基、酸分解性基を表す。
n2は、0~4の整数を表す。n2が2以上の時、複数存在するRb2は、同一でも異なっていてもよく、また、複数存在するRb2同士が結合して環を形成してもよい。
上記固形分濃度が0.3質量%以上である、[1]~[6]のいずれかに記載の感活性光線性又は感放射線性樹脂組成物。
[1]~[7]のいずれかに記載の感活性光線性又は感放射線性樹脂組成物を含む感活性光線性又は感放射線性膜を形成すること、
上記感活性光線性又は感放射線性膜を露光すること、及び
露光後の上記感活性光線性又は感放射線性膜を現像することを含むパターン形成方法。
露光前の上記感活性光線性又は感放射線性膜の膜厚が5~80nm以下である、[8]に記載のパターン形成方法。
[8]又は[9]に記載のパターン形成方法を含む電子デバイスの製造方法。
本明細書における基及び原子団の表記において、置換又は無置換を明示していない場合は、置換基を有さないものと置換基を有するものの双方が含まれるものとする。例えば、置換又は無置換を明示していない「アルキル基」は、置換基を有さないアルキル基(無置換アルキル基)のみならず、置換基を有するアルキル基(置換アルキル基)をも包含することとする。
本明細書において「~」を用いて表される数値範囲は、「~」の前後に記載される数値を下限値および上限値として含む範囲を意味する。
本発明の実施形態に係る感活性光線性又は感放射線性樹脂組成物は、典型的にはレジスト組成物であり、好ましくは化学増幅型レジスト組成物である。
感活性光線性又は感放射線性樹脂組成物は、有機溶剤を含む現像液を使用する有機溶剤現像用及び/又はアルカリ現像液を使用するアルカリ現像用の感活性光線性又は感放射線性樹脂組成物であることが好ましい。ここで、有機溶剤現像用とは、少なくとも、有機溶剤を含む現像液を用いて現像する工程に供される用途を意味する。アルカリ現像用とは、少なくとも、アルカリ現像液を用いて現像する工程に供される用途を意味する。
感活性光線性又は感放射線性樹脂組成物に適用される活性光線又は放射線は特に限定されるものではなく、例えばKrFエキシマレーザー、ArFエキシマレーザー、極紫外線(EUV、Extreme Ultra Violet)、電子線(EB、Electron Beam)等を使用することができるが、電子線又は極紫外線露光用であることが好ましい。
以下、感活性光線性又は感放射線性樹脂組成物に含有される各必須成分及び任意成分について説明する。
樹脂(A)は、以下に説明する一般式(1)で表される繰り返し単位(a)を含む。一般式(1)で表される繰り返し単位(a)は、2以上のフェノール性水酸基を有する繰り返し単位であり、この繰り返し単位(a)を含む樹脂(A)をベース樹脂として含有する感活性光線性又は感放射線性樹脂組成物において、固形分濃度を4質量%以下とすることにより、高感度且つ高解像性を満たしつつ、CDU、膜厚の面内均一性及びLWR性能のすべてが高い次元で良好となることがわかった。その理由は必ずしも明らかではないが、以下のように推測される。
繰り返し単位(a)は、下記一般式(1)で表されるフェノール性水酸基を2つ以上有する繰り返し単位である。
R11及びR12は、各々独立に、水素原子、ハロゲン原子、又は1価の有機基を表す。
R13は、水素原子、ハロゲン原子、又は1価の有機基を表すか、もしくは、単結合又はアルキレン基であり且つ式中のL又はArに結合して環を形成している。
Lは、単結合又は2価の連結基を表す。
Arは、芳香環基を表す。
nは、2以上の整数を表す。
R11、R12及びR13としてのアルキル基としては、好ましくは置換基を有していてもよいメチル基、エチル基、プロピル基、イソプロピル基、n-ブチル基、sec-ブチル基、ヘキシル基、2-エチルヘキシル基、オクチル基、ドデシル基など炭素数20以下のアルキル基が挙げられる。R11、R12及びR13により表されるアルキル基は、一形態において、炭素数8以下のアルキル基であることが好ましく、より好ましくは炭素数3以下のアルキル基である。
本発明の一形態において、Lは、単結合、エステル結合-又は-CONH-が好ましく、単結合又はエステル結合がより好ましく、単結合が特に好ましい。
繰り返し単位(a)の含有率(2種以上含有する場合は合計の含有率)は、樹脂(A)の反応性と発生酸の拡散抑制能の両立の観点から、樹脂(A)中の全繰り返し単位に対し、5~60モル%が好ましく、10~50モル%がより好ましく、20~40モル%が更に好ましい。
樹脂(A)は、一形態において、酸の作用により保護基が脱離して極性基を生じる酸分解性基を有する繰り返し単位(以下、「酸分解性繰り返し単位」ともいう。)含むことが好ましい。
樹脂(A)は、酸分解性繰り返し単位として、炭素原子と水素原子のみから構成され、その炭素原子の数が5以上12以下である保護基(以下、「保護基Pという」)を有する繰り返し単位(b)を含むことが好ましい。
Xa1は、水素原子、又は置換基を有していてもよいアルキル基を表す。
Tは、単結合又は2価の連結基を表す。
Rx1、Rx2及びRx3は、各々独立に、アルキル基(直鎖若しくは分岐)又は、シクロアルキル基(単環若しくは多環) 又はフェニル基を表す。ただし、Rx1、Rx2及びRx3の全てがアルキル基(直鎖若しくは分岐)である場合、Rx1、Rx2及びRx3のうち少なくとも2つはメチル基であることが好ましい。
Rx1、Rx2及びRx3の2つが結合して、シクロアルキル基(単環若しくは多環)を形成してもよい。
Rx1、Rx2及びRx3は、各々、炭素原子と水素原子のみから構成され、Rx1、Rx2及びRx3に含まれる炭素原子数の合計は4以上11以下である。
Rx1~Rx3のシクロアルキル基としては、シクロペンチル基、シクロヘキシル基などの単環のシクロアルキル基、ノルボルニル基、などの多環のシクロアルキル基が好ましい。
樹脂(A)は、一形態において、繰り返し単位(b)に加え、酸分解性繰り返し単位として下記一般式(A2)で表される繰り返し単位(c)及び後掲の一般式(A3)で表される繰り返し単位(d)のいずれかを更に含むことが好ましい。
繰り返し単位(c)及び(d)は、其々特定の酸分解性基を有する酸分解性繰り返し単位であり、その少なくともいずれかを、上述した繰り返し単位(b)と共に用いることにより、LWRやラインパターンのパターン倒れ、更にはトレンチパターンの解像性が更に改善される。その理由は必ずしも明らかではないが、以下のように推測している。すなわち、樹脂(A)が、2種以上の特定の酸分解性繰り返し単位を含むことで現像液に対する親和性が向上し、その結果、現像工程におけるレジストパターンの現像がより均一に進行する。現像が均一に進行することでパターンの膨潤が抑制され、膨潤による応力発生に伴うラインパターンの倒れや、膨潤によるパターン伸長に伴うトレンチパターンのブリッジが抑制されたものと推定される。特に、有機溶剤現像においてこの効果が顕著である。有機溶剤現像では主として未露光部が溶解するが、未露光部では酸分解性基が未反応で樹脂中に残存しているため、上記効果が顕著になるものと推定される。
R61、R62及びR63は、各々独立に、水素原子、アルキル基、シクロアルキル基、ハロゲン原子、シアノ基、又はアルコキシカルボニル基を表す。但し、R62はAr6又はL6と結合して環を形成していてもよく、その場合のR62は単結合又はアルキレン基を表す。
X6は、単結合、-COO-、又は-CONR64-を表し、R64は、水素原子又はアルキル基を表す。
L6は、単結合又は2価の連結基を表し、R62と環を形成する場合には3価の連結基を表す。
Ar6は、(n+1)価の芳香環基を表し、R62と結合して環を形成する場合には(n+2)価の芳香環基を表す。
Y2は、水素原子又は酸の作用により脱離する基を表す。m≧2の場合には、複数存在するY2は、同一でも異なっていてもよい。但し、Y2の少なくとも1つは、酸の作用により脱離する基を表す。
mは、1~4の整数を表す。
一般式(A2)におけるR61、R62及びR63のアルキル基としては、好ましくは置換基を有していてもよいメチル基、エチル基、プロピル基、イソプロピル基、n-ブチル基、sec-ブチル基、ヘキシル基、2-エチルヘキシル基、オクチル基、ドデシル基など炭素数20以下のアルキル基が挙げられ、より好ましくは炭素数8以下のアルキル基が挙げられる。
ハロゲン原子としては、フッ素原子、塩素原子、臭素原子及びヨウ素原子が挙げられ、フッ素原子がより好ましい。
X6としては、単結合、-COO-、-CONH-が好ましく、単結合、-COO-がより好ましい。
L6におけるアルキレン基としては、好ましくは置換基を有していてもよいメチレン基、エチレン基、プロピレン基、ブチレン基、ヘキシレン基、オクチレン基等の炭素数1~8個のものが挙げられる。R62とL6とが結合して形成する環は、5又は6員環であることが特に好ましい。
L6としては、単結合が好ましい。
m個のY2は、各々独立に、水素原子又は酸の作用により脱離する基を表す。但し、m個中の少なくとも1つは、酸の作用により脱離する基を表す。
酸の作用により脱離する基Y2としては、例えば、-C(R36)(R37)(R38)、-C(=O)-O-C(R36)(R37)(R38)、-C(R01)(R02)(OR39)、-C(R01)(R02)-C(=O)-O-C(R36)(R37)(R38)、-CH(R36)(Ar)等を挙げることができる。
Arは、1価の芳香環基を表す。
酸の作用により脱離する基Y2としては、下記一般式(VI-A)で表される構造がより好ましい。
Mは、単結合又は2価の連結基を表す。
Qは、アルキル基、ヘテロ原子を含んでいてもよいシクロアルキル基、ヘテロ原子を含んでいてもよい1価の芳香環基、アミノ基、アンモニウム基、メルカプト基、シアノ基又はアルデヒド基を表す。
Q、M、L1の少なくとも2つが結合して環(好ましくは、5員もしくは6員環)を形成してもよい。
L1及びL2としての1価の芳香環基は、例えば炭素数6~15個のアリール基であって、具体的には、フェニル基、トリル基、ナフチル基、アントリル基等を好ましい例として挙げることができる。
L1及びL2としてのアルキレン基と1価の芳香環基を組み合わせた基は、例えば、炭素数6~20であって、ベンジル基、フェネチル基などのアラルキル基が挙げられる。
Qとしてのヘテロ原子を含んでいてもよいシクロアルキル基及びヘテロ原子を含んでいてもよい1価の芳香環基に於ける、ヘテロ原子を含まない肪族炭化水素環基及びへテロ原子を含まない1価の芳香環基としては、上述のL1及びL2としてのシクロアルキル基、及び1価の芳香環基などが挙げられ、好ましくは、炭素数3~15である。
R41、R42及びR43は、各々独立に、水素原子、アルキル基、シクロアルキル基、ハロゲン原子、シアノ基又はアルコキシカルボニル基を表す。R42はL4と結合して環を形成していてもよく、その場合のR42はアルキレン基を表す。
X4は、単結合、-COO-、又は-CONR44-を表し、R44は、水素原子又はアルキル基を表す。
L4は、単結合又は2価の連結基を表し、R42と環を形成する場合には3価の連結基を表す。
R44およびR45は、水素原子、アルキル基、シクロアルキル基、アリール基、アラルキル基、アルコキシ基、アシル基又はヘテロ環基を表す。
M4は、単結合又は2価の連結基を表す。
Q4は、アルキル基、シクロアルキル基、アリール基又はヘテロ環基を表す。
Q4、M4及びR44の少なくとも二つが結合して環を形成してもよい。
一般式(A3)におけるR41~R43のアルキル基としては、好ましくは置換基を有していても良いメチル基、エチル基、プロピル基、イソプロピル基、n-ブチル基、sec-ブチル基、ヘキシル基、2-エチルヘキシル基、オクチル基、ドデシル基など炭素数20以下のアルキル基が挙げられ、より好ましくは炭素数8以下のアルキル基、特に好ましくは炭素数3以下のアルキル基が挙げられる。
R44及びR45が表すアリール基は、前述のR36~R39、R01及びR02が表すアリール基と同義であり、また好ましい範囲も同様である。
R44及びR45が表すアラルキル基は、炭素数7~12のアラルキル基が好ましく、例えば、ベンジル基、フェネチル基、ナフチルメチル基等を挙げることができる。
R44及びR45が表すアルコキシ基のアルキル基部分としては、前述のR36~R39、R01及びR02が表すアルキル基と同様であり、また好ましい範囲も同様である。
R44及びR45が表すアシル基としては、ホルミル基、アセチル基、プロピオニル基、ブチリル基、イソブチリル基、バレリル基、ピバロイル基、ベンゾイル基、ナフトイル基などの炭素数1~10の脂肪族アシル基が挙げられ、アセチル基又はベンゾイル基であることが好ましい。
R44及びR45が表すヘテロ環基としては、前述のヘテロ原子を含むシクロアルキル基及びヘテロ原子を含むアリール基が挙げられ、ピリジン環基又はピラン環基であることが好ましい。
Q4が表すヘテロ環基としては、前述の一般式(VI-A)で表される構造におけるQとしてのヘテロ原子を含むシクロアルキル基及びヘテロ原子を含むアリール基が挙げられ、また好ましい範囲も同様である。
Q4は置換基を有していてもよく、Q4が有し得る置換基としては、上述の一般式(VI-A)で表される基におけるQが有し得る置換基と同様の基が挙げられる。
樹脂(A)は、一形態において、ラクトン構造を有する繰り返し単位(e)を更に含むことが好ましい。ラクトン構造を有する繰り返し単位(e)を含むことにより、感度が更に良化される。これは、ラクトン構造は極性が非常に高く、その結果、酸のプロトン源になる上述した一般式(1)により表される繰り返し単位(a)からのプロトン脱離がより容易に進み、その結果として高感度になるものと推測される。
Rb0は、水素原子、ハロゲン原子、又は炭素数1~4のアルキル基を表す。
Rb0としてのアルキル基は置換基を有していてもよく、Rb0が有していてもよい好ましい置換基としては、水酸基、ハロゲン原子が挙げられる。
Rb0のハロゲン原子としては、フッ素原子、塩素原子、臭素原子、沃素原子を挙げることができる。Rb0は、水素原子又はメチル基が好ましい。
ラクトン構造を有する基を有する繰り返し単位の具体例を以下に挙げるが、本発明はこれらに限定されない。
樹脂(A)は、極性基を有する有機基を含有する繰り返し単位、特に、極性基で置換された脂環炭化水素構造を有する繰り返し単位をさらに有することができる。
これにより基板密着性、現像液親和性が向上する。極性基で置換された脂環炭化水素構造の脂環炭化水素構造としてはアダマンチル基、ジアマンチル基、ノルボルナン基が好ましい。極性基としては水酸基、シアノ基が好ましい。
極性基を有する繰り返し単位の具体例を以下に挙げるが、本発明はこれらに限定されない。
また、感活性光線性又は感放射線性樹脂組成物において、樹脂(A)は、1種のみを使用してもよいし、複数種を併用してもよい。
本発明の実施形態に係る感活性光線性又は感放射線性樹脂組成物は、活性光線又は放射線の照射により酸を発生する化合物(以下、「光酸発生剤《PAG:Photo Acid Generator》」、又は「化合物(B)」ともいう)を含有する。
光酸発生剤が、低分子化合物の形態である場合、分子量が3000以下であることが好ましく、2000以下であることがより好ましく、1000以下であることが更に好ましい。
本発明において、光酸発生剤が、低分子化合物の形態であることが好ましい。
より好ましくは下記一般式(ZI)、(ZII)、(ZIII)で表される化合物を挙げることができる。
R201、R202及びR203は、各々独立に、有機基を表す。
R201、R202及びR203としての有機基の炭素数は、一般的に1~30、好ましくは1~20である。
また、R201~R203のうち2つが結合して環構造を形成してもよく、環内に酸素原子、硫黄原子、エステル結合、アミド結合、カルボニル基を含んでいてもよい。R201~R203の内の2つが結合して形成する基としては、アルキレン基(例えば、ブチレン基、ペンチレン基)を挙げることができる。
Z-は、非求核性アニオン(求核反応を起こす能力が著しく低いアニオン)を表す。
Xfは、それぞれ独立に、フッ素原子、又は少なくとも1つのフッ素原子で置換されたアルキル基を表す。
R1、R2は、それぞれ独立に、水素原子、フッ素原子、又は、アルキル基を表し、複数存在する場合のR1、R2は、それぞれ同一でも異なっていてもよい。
Lは、二価の連結基を表し、複数存在する場合のLは同一でも異なっていてもよい。
Aは、環状の有機基を表す。
xは1~20の整数を表し、yは0~10の整数を表し、zは0~10の整数を表す。
Xfのフッ素原子で置換されたアルキル基におけるアルキル基としては、好ましくは炭素数1~10であり、より好ましくは炭素数1~4である。また、Xfのフッ素原子で置換されたアルキル基は、パーフルオロアルキル基であることが好ましい。
R1、R2としては、好ましくはフッ素原子又はCF3である。
yは0~4が好ましく、0がより好ましい。
zは0~5が好ましく、0~3がより好ましい。
SO3-CF2-CH2-OCO-A、SO3-CF2-CHF-CH2-OCO-A、SO3-CF2-COO-A、SO3-CF2-CF2-CH2-A、SO3-CF2-CH(CF3)-OCO-A
R204~R207は、各々独立に、アリール基、アルキル基又はシクロアルキル基を表す。
本発明において用いられる感活性光線性又は感放射線性樹脂組成物は、溶剤(「レジスト溶剤」ともいう)を含んでいることが好ましい。溶剤には異性体(同じ原子数で異なる構造の化合物)が含まれていてもよい。また、異性体は、1種のみが含まれていてもよいし、複数種含まれていてもよい。溶剤は、(M1)プロピレングリコールモノアルキルエーテルカルボキシレートと、(M2)プロピレングリコールモノアルキルエーテル、乳酸エステル、酢酸エステル、アルコキシプロピオン酸エステル、鎖状ケトン、環状ケトン、ラクトン、及びアルキレンカーボネートからなる群より選択される少なくとも1つとの少なくとも一方を含んでいることが好ましい。なお、この溶剤は、成分(M1)及び(M2)以外の成分を更に含んでいてもよい。
プロピレングリコールモノアルキルエーテルとしては、プロピレングリコールモノメチルエーテル又はプロピレングリコールモノエチルエーテルが好ましい。
乳酸エステルとしては、乳酸エチル、乳酸ブチル、又は乳酸プロピルが好ましい。
酪酸ブチルも好ましい。
鎖状ケトンとしては、1-オクタノン、2-オクタノン、1-ノナノン、2-ノナノン、アセトン、4-ヘプタノン、1-ヘキサノン、2-ヘキサノン、ジイソブチルケトン、フェニルアセトン、メチルエチルケトン、メチルイソブチルケトン、アセチルアセトン、アセトニルアセトン、イオノン、ジアセトニルアルコール、アセチルカービノール、アセトフェノン、メチルナフチルケトン、又はメチルアミルケトンが好ましい。
環状ケトンとしては、メチルシクロヘキサノン、イソホロン、又はシクロヘキサノンが好ましい。
アルキレンカーボネートとしては、プロピレンカーボネートが好ましい。
本発明の実施形態に係る感活性光線性又は感放射線性樹脂組成物は、露光から加熱までの経時による性能変化を低減するために、塩基性化合物を含有することが好ましい。
感活性光線性又は感放射線性樹脂組成物は、塩基性化合物として、プロトンアクセプター性官能基を有し、かつ、活性光線又は放射線の照射により分解してプロトンアクセプター性が低下、消失、又はプロトンアクセプター性から酸性に変化した化合物を発生する化合物〔以下、化合物(PA)ともいう〕を更に含んでいてもよい。
塩基性化合物の使用量は、感活性光線性又は感放射線性樹脂組成物の固形分を基準として、通常、0.001~10質量%、好ましくは0.01~5質量%である。
本発明の実施形態に係るレジスト組成物は、樹脂(A)とは異なる疎水性樹脂を更に含有していてもよい。
疎水性樹脂は感活性光線性又は感放射線性膜の表面に偏在するように設計されることが好ましいが、界面活性剤とは異なり、必ずしも分子内に親水基を有する必要はなく、極性/非極性物質を均一に混合することに寄与しなくてもよい。
ここで、疎水性樹脂中の側鎖部分が有するCH3部分構造には、エチル基、プロピル基等が有するCH3部分構造を包含するものである。
本発明の実施形態に係る感活性光線性又は感放射線性樹脂組成物は、界面活性剤を更に含んでいてもよい。界面活性剤を含有することにより、波長が250nm以下、特には220nm以下の露光光源を使用した場合に、良好な感度及び解像度で、密着性及び現像欠陥のより少ないパターンを形成することが可能となる。
これら界面活性剤は、1種類を単独で用いてもよく、2種類以上を組み合わせて用いてもよい。
本発明の実施形態に係る感活性光線性又は感放射線性樹脂組成物は、溶解阻止化合物、染料、可塑剤、光増感剤、光吸収剤、及び/又は現像液に対する溶解性を促進させる化合物(例えば、分子量1000以下のフェノール化合物、又はカルボキシ基を含んだ脂環族若しくは脂肪族化合物)を更に含んでいてもよい。
次に、本発明のパターン形成方法の実施形態について説明する。
本発明のパターン形成方法は、
上述した本発明に係る感活性光線性又は感放射線性樹脂組成物を含む感活性光線性又は感放射線性膜を形成する感活性光線性又は感放射線性膜形成工程と、
上記感活性光線性又は感放射線性膜を露光する露光工程と、
露光された上記感活性光線性又は感放射線性膜を現像液により現像する現像工程と、を含む。
感活性光線性又は感放射線性膜形成工程は、感活性光線性又は感放射線性樹脂組成物を用いて感活性光線性又は感放射線性膜(レジスト膜)を形成する工程であり、例えば次の方法により行うことができる。
上層膜形成用組成物(トップコート形成用組成物)について説明する。
トップコートについては、特に限定されず、従来公知のトップコートを、従来公知の方法によって形成でき、例えば、特開2014-059543号公報の段落0072~0082の記載に基づいてトップコートを形成できる。
露光工程は、レジスト膜を露光する工程であり、例えば次の方法により行うことができる。
上記のようにして形成したレジスト膜に、所定のマスクを通して活性光線又は放射線を照射する。なお、電子ビームの照射では、マスクを介さない描画(直描)が一般的である。
本発明のパターン形成方法においては、露光後、現像を行う前にベーク(PEB:Post Exposure Bake)を行うことが好ましい。ベークにより露光部の反応が促進され、感度やパターン形状がより良好となる。
加熱温度は80~150℃が好ましく、80~140℃がより好ましく、80~130℃が更に好ましい。
加熱時間は30~1000秒が好ましく、60~800秒がより好ましく、60~600秒が更に好ましい。
加熱は通常の露光・現像機に備わっている手段で行うことができ、ホットプレート等を用いて行ってもよい。
現像工程は、露光されたレジスト膜を現像液によって現像する工程である。
現像方法としては、たとえば、現像液が満たされた槽中に基板を一定時間浸漬する方法(ディップ法)、基板表面に現像液を表面張力によって盛り上げて一定時間静止することで現像する方法(パドル法)、基板表面に現像液を噴霧する方法(スプレー法)、一定速度で回転している基板上に一定速度で現像液吐出ノズルをスキャンしながら現像液を吐出しつづける方法(ダイナミックディスペンス法)などを適用することができる。
また、現像を行う工程の後に、他の溶剤に置換しながら、現像を停止する工程を実施してもよい。
現像液の温度は0~50℃が好ましく、15~35℃がより好ましい。
現像液はアルカリ現像液でもよいし、有機溶剤を含有する現像液(有機系現像液)でもよい。
アルカリ現像液としては、例えば、水酸化ナトリウム、水酸化カリウム、炭酸ナトリウム、ケイ酸ナトリウム、メタケイ酸ナトリウム、アンモニア水等の無機アルカリ類、エチルアミン、n-プロピルアミン等の第一アミン類、ジエチルアミン、ジ-n-ブチルアミン等の第二アミン類、トリエチルアミン、メチルジエチルアミン等の第三アミン類、ジメチルエタノールアミン、トリエタノールアミン等のアルコールアミン類、テトラメチルアンモニウムヒドロキシド、テトラエチルアンモニウムヒドロキシド、テトラプロピルアンモニウムヒドドキシド、テトラブチルアンモニウムヒドロキシド、テトラペンチルアンモニウムヒドロキシド、テトラヘキシルアンモニウムヒドロキシド、テトラオクチルアンモニウムヒドロキシド、エチルトリメチルアンモニウムヒドロキシド、ブチルトリメチルアンモニウムヒドロキシド、メチルトリアミルアンモニウムヒドロキシド、ジブチルジペンチルアンモニウムヒドロキシド等のテトラアルキルアンモニウムヒドロキシド、ジメチルビス(2-ヒドロキシエチル)アンモニウムヒドロキシド、トリメチルフェニルアンモニウムヒドロキシド、トリメチルベンジルアンモニウムヒドロキシド、トリエチルベンジルアンモニウムヒドロキシド等の第四級アンモニウム塩、ピロール、ピヘリジン等の環状アミン類等のアルカリ性水溶液を使用することができる。
アルカリ現像液のアルカリ濃度は、通常0.1~20質量%である。
アルカリ現像液のpHは、通常10.0~15.0である。
アルカリ現像液としては、特に、テトラメチルアンモニウムヒドロキシドの2.38質量%の水溶液が望ましい。
次に、有機系現像液に含まれる有機溶剤について説明する。
これらの有機溶剤の具体例は前述の処理液に含有される溶剤(2)で説明したものと同様である。
界面活性剤としては、感活性光線性又は感放射線性樹脂組成物が含有し得る界面活性剤と同様のものを用いることができる。
また、現像を行う工程の後に、他の溶媒に置換しながら、現像を停止する工程を実施してもよい。
現像液の温度は0~50℃が好ましく、15~35℃がより好ましい。
本発明の実施形態に係るパターン形成方法は、現像工程の後にリンス工程を含んでいてもよい。
リンス工程においては、現像を行ったウエハをリンス液を用いて洗浄処理する。
洗浄処理の方法は特に限定されないが、たとえば、一定速度で回転している基板上にリンス液を吐出しつづける方法(回転吐出法)、リンス液が満たされた槽中に基板を一定時間浸漬する方法(ディップ法)、基板表面にリンス液を噴霧する方法(スプレー法)、などを適用することができ、この中でも回転吐出方法で洗浄処理を行い、洗浄後に基板を2000rpm~4000rpmの回転数で回転させ、リンス液を基板上から除去することが好ましい。
リンス時間には特に制限はないが、好ましくは10秒~300秒であり、より好ましくは10秒~180秒であり、最も好ましくは20秒~120秒である。
リンス液の温度は0~50℃が好ましく、15~35℃が更に好ましい。
さらに、現像処理又はリンス処理又は超臨界流体による処理の後、パターン中に残存する溶剤を除去するために加熱処理を行うことができる。加熱温度は、良好なレジストパターンが得られる限り特に限定されるものではなく、通常40~160℃である。加熱温度は50~150℃が好ましく、50~110℃が最も好ましい。加熱時間に関しては良好なレジストパターンが得られる限り特に限定されないが、通常15~300秒であり、好ましくは、15~180秒である。
アルカリ現像液を用いた現像工程の後に行うリンス処理において用いられるリンス液としては、純水を使用し、界面活性剤を適当量添加して使用することもできる。
リンス液が含む有機溶剤としては、エーテル系溶剤も好適に用いることができる。
これらの有機溶剤の具体例は前述の現像液に含有される有機溶剤で説明したものと同様である。
界面活性剤としては、後述する感活性光線性又は感放射線性樹脂組成物に用いられる界面活性剤と同様のものを用いることができる。
リンス液が界面活性剤を含有する場合、界面活性剤の含有量は、リンス液の全質量に対して、0.001~5質量%が好ましく、より好ましくは0.005~2質量%であり、更に好ましくは0.01~0.5質量%である。
リンス液が酸化防止剤を含有する場合、酸化防止剤の含有量は、特に限定されないが、リンス液の全質量に対して、0.0001~1質量%が好ましく、0.0001~0.1質量%がより好ましく、0.0001~0.01質量%が更に好ましい。
現像液及びリンス液等の処理液に使用し得る有機溶剤(「有機系処理液」ともいう)としては、収容部を有する、化学増幅型レジスト膜のパターニング用有機系処理液の収容容器に保存されたものを使用することが好ましい。この収容容器としては、例えば、収容部の、有機系処理液に接触する内壁が、ポリエチレン樹脂、ポリプロピレン樹脂、及び、ポリエチレン-ポリプロピレン樹脂のいずれとも異なる樹脂、又は、防錆・金属溶出防止処理が施された金属から形成された、レジスト膜のパターニング用有機系処理液の収容容器であることが好ましい。この収容容器の上記収容部に、レジスト膜のパターニング用有機系処理液として使用される予定の有機溶剤を収容し、レジスト膜のパターニング時において、上記収容部から排出したものを使用することができる。
防錆・金属溶出防止処理としては、皮膜技術を適用することが好ましい。
・Entegris社製 FluoroPurePFA複合ドラム(接液内面;PFA樹脂ライニング)
・JFE社製 鋼製ドラム缶(接液内面;燐酸亜鉛皮膜)
また、本発明において用いることができる収容容器としては、特開平11-021393号公報[0013]~[0030]、及び特開平10-45961号公報[0012]~[0024]に記載の容器も挙げることができる。
No.8 Page4815-4823参照)にも用いることができる。また、上記の方法によって形成されたパターンは、例えば特開平3-270227及び特開2013-164509号公報に開示されたスペーサープロセスの芯材(コア)として使用できる。
本発明の電子デバイスの製造方法により製造される電子デバイスは、電気電子機器(家電、OA(Office Appliance)・メディア関連機器、光学用機器及び通信機器等)に、好適に、搭載されるものである。
<樹脂(A)の合成>
合成例:樹脂(P-15)の合成
[モノマーD-1の合成]
[樹脂P-15の合成]
1H-NMR(DMSO―d6:ppm)δ:8.75-8.39、6.83-5.95、4.59-3.66、3.61-2.88、2.64-0.18(ピークはいずれもブロード)。
疎水性樹脂としては、以下に示す樹脂を用いた。表2に記載の重量平均分子量(Mw)、分散度(Mw/Mn)及び組成比は、上掲の樹脂(A)について記載した方法と同様の方法により求めた。
溶剤としては、以下に示す溶剤を用いた。
C-2:プロピレングリコールモノメチルエーテル(PGME)
C-3:乳酸エチル
C-4:シクロヘキサノン
C-5:2-ヘプタノン
C-6:γ-ブチロラクトン
〔レジスト組成物の調製〕
表3Aに示す各成分を、表3Bに示す量において溶剤に溶解させ、表3A及び表3B(以下、「表3」という。)に示す固形分濃度を有する塗液組成物を調製した。次に、上記塗液組成物を0.005μmの孔径を有するポリエチレンフィルターで濾過して、レジスト組成物を調製した。
以下に示すパターン形成において使用した現像液及びリンス液としては、下記表4に記載の処理液を用いた。
表3に記載のレジスト組成物を用いて、以下の操作によりレジストパターンを形成した。
〔トレンチパターンの形成〕
HMDS(ヘキサメチルジシラザン)処理を行ったシリコンウエハ上に、得られた各レジスト組成物を塗布し、表5に記載のPB(Prebake)温度で60秒間ベークし、同表に記載の膜厚を有するレジスト膜を形成した。膜厚は、後掲に示す方法により測定した。
先に記載の方法で得られたレジスト膜の膜厚を、光干渉式の膜厚計(大日本スクリーン製造(株)製、ラムダエースVM-3100)を用いて膜厚を測定した。膜厚はウェハ面内25点の測定値の平均値である。
以下の方法により評価した結果を表5に示す。
(感度)
得られたレジストパターンを、走査型電子顕微鏡((株)日立製作所製S-9380II)を用いて観察した。50nmのトレンチパターンを解像する照射エネルギーを感度(mJ/cm2)とした。この値が小さいほど、性能が良好であることを示す。
パターンの解像状況を走査型電子顕微鏡((株)日立製作所製S-9380II)を用いて観察し、トレンチが塞がりやブリッジ、残渣の問題なく解像しているものを限界解像の値とした。この値が小さいほど、性能が良好であることを示す。
上記感度に於いて、トレンチ幅50nmのパターンの長手方向0.5μmの任意の50点について線幅を計測し、その標準偏差を求め、3σ(nm)を算出した。この値が小さいほど、性能が良好であることを示す。また、TWRは線幅のラフネスをトレンチパターンに対して定義したものであり、ラインウィズスラフネス(Line width roughness:LWR)と実質同一の意味である。
トレンチ幅50nmのパターンを形成する露光量で、ウェハ全面を露光し、ウェハ面内にトレンチ幅50nmのパターンを有するチップを200チップ作成した。各チップに対し、100点ずつトレンチ幅を計測することでCDを算出し、そのCDを基に、ウェハ面内200点の標準偏差を求め、3σ(nm)を算出した。この値が小さいほど、性能が良好であることを示す。
塗布後露光前のウェハの膜厚を、ウェハ面内200点にて計測し、その標準偏差を塗布膜厚に対する割合(%)として算出した。この値が小さいほど、性能が良好であることを示す。
EUV露光の実施例1に対し、下記に説明する点を変更した以外は同様の方法でパターンを形成し、同様の方法で評価した。
すなわち、EUV露光装置の代わりに、電子線照射装置((株)JEOL製 JBX6000FS/E;加速電圧50keV)を用いて、ビーム径5nmの電子線を30nmのトレンチパターンが形成されるように露光量を変えて照射した。
評価結果を表6に示す。
EUV露光の実施例1に対し、下記に説明する点を変更した以外は同様の方法でパターンを形成し、同様の方法で評価した。
すなわち、シリコンウエハ上に有機反射防止膜ARC29SR(Brewer社製)を塗布し、205℃で60秒間ベークを行い膜厚86nmの反射防止膜を形成した上で、その上にレジスト膜を塗設し、露光を行った。
評価結果を表7に示す。
Claims (10)
- (A)下記一般式(1)で表される繰り返し単位(a)を含む樹脂、(B)活性光線又は放射線の照射により酸を発生する化合物、及び(C)有機溶剤を含有する感活性光線性又は感放射線性樹脂組成物であって、該組成物の固形分濃度が4質量%以下である感活性光線性又は感放射線性樹脂組成物。
R11及びR12は、各々独立に、水素原子、ハロゲン原子、又は1価の有機基を表す。
R13は、水素原子、ハロゲン原子、又は1価の有機基を表すか、もしくは、単結合又はアルキレン基であり且つ式中のL又はArに結合して環を形成している。
Lは、単結合又は2価の連結基を表す。
Arは、芳香環基を表す。
nは、2以上の整数を表す。 - 前記樹脂(A)が、更に、酸の作用により保護基が脱離して極性基を生じる酸分解性基を有する繰り返し単位(b)を含み、前記保護基が、炭素原子と水素原子のみから構成され、かつ前記炭素原子の数が5以上12以下である、請求項1に記載の感活性光線性又は感放射線性樹脂組成物。
- 前記樹脂(A)が、更に、下記一般式(A2)で表される繰り返し単位(c)及び下記一般式(A3)で表される繰り返し単位(d)のいずれかを含む、請求項2又は3に記載の感活性光線性又は感放射線性樹脂組成物。
R61、R62及びR63は、各々独立に、水素原子、アルキル基、シクロアルキル基、ハロゲン原子、シアノ基、又はアルコキシカルボニル基を表す。但し、R62はAr6又はL6と結合して環を形成していてもよく、その場合のR62は単結合又はアルキレン基を表す。
X6は、単結合、-COO-、又は-CONR64-を表し、R64は、水素原子又はアルキル基を表す。
L6は、単結合又は2価の連結基を表し、R62と環を形成する場合には3価の連結基を表す。
Ar6は、(m+1)価の芳香環基を表し、R62と結合して環を形成する場合には(m+2)価の芳香環基を表す。
Y2は、水素原子又は酸の作用により脱離する基を表す。m≧2の場合には、複数存在するY2は、同一でも異なっていてもよい。但し、Y2の少なくとも1つは、酸の作用により脱離する基を表す。
mは、1~4の整数を表す。
一般式(A3)において、
R41、R42及びR43は、各々独立に、水素原子、アルキル基、シクロアルキル基、ハロゲン原子、シアノ基又はアルコキシカルボニル基を表す。R42はL4と結合して環を形成していてもよく、その場合のR42はアルキレン基を表す。
X4は、単結合、-COO-、又は-CONR44-を表し、R44は、水素原子又はアルキル基を表す。
L4は、単結合又は2価の連結基を表し、R42と環を形成する場合には3価の連結基を表す。
R44およびR45は、水素原子、アルキル基、シクロアルキル基、アリール基、アラルキル基、アルコキシ基、アシル基又はヘテロ環基を表す。
M4は、単結合又は2価の連結基を表す。
Q4は、アルキル基、シクロアルキル基、アリール基又はヘテロ環基を表す。
Q4、M4及びR44の少なくとも二つが結合して環を形成してもよい。 - 前記樹脂(A)が、更にラクトン構造を有する繰り返し単位(e)を含有する、請求項1から4のいずれか1項に記載の感活性光線性又は感放射線性樹脂組成物。
- 前記繰り返し単位(e)として、下記一般式(AII)で表わされるラクトン構造を有する繰り返し単位を含有する、請求項5に記載の感活性光線性又は感放射線性樹脂組成物。
Rb0は、水素原子、ハロゲン原子、又は炭素数1~4のアルキル基を表す。
Abは、単結合、アルキレン基、単環または多環の脂環炭化水素構造を有する2価の連結基、エーテル結合、エステル結合、カルボニル基、カルボキシル基、又はこれらを組み合わせた2価の基を表す。
Vは、下記一般式(LC1-1)~(LC1-17)のうちのいずれかで示される基を表す。
Rb2は、炭素数1~8のアルキル基、炭素数4~7のシクロアルキル基、炭素数1~8のアルコキシ基、炭素数1~8のアルコキシカルボニル基、カルボキシル基、ハロゲン原子、水酸基、シアノ基、酸分解性基を表す。
n2は、0~4の整数を表す。n2が2以上の時、複数存在するRb2は、同一でも異なっていてもよく、また、複数存在するRb2同士が結合して環を形成してもよい。 - 前記固形分濃度が0.3質量%以上である、請求項1~6のいずれか1項に記載の感活性光線性又は感放射線性樹脂組成物。
- 請求項1~7のいずれか1項に記載の感活性光線性又は感放射線性樹脂組成物を含む感活性光線性又は感放射線性膜を形成すること、
前記感活性光線性又は感放射線性膜を露光すること、及び
露光後の前記感活性光線性又は感放射線性膜を現像することを含むパターン形成方法。 - 露光前の前記感活性光線性又は感放射線性膜の膜厚が5~80nm以下である、請求項8に記載のパターン形成方法。
- 請求項8又は9に記載のパターン形成方法を含む電子デバイスの製造方法。
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JPWO2018061944A1 (ja) | 2019-06-24 |
TW201827472A (zh) | 2018-08-01 |
EP3521926B1 (en) | 2021-04-21 |
EP3521926A1 (en) | 2019-08-07 |
KR20190054136A (ko) | 2019-05-21 |
US20190219921A1 (en) | 2019-07-18 |
US11640113B2 (en) | 2023-05-02 |
IL265647B (en) | 2022-03-01 |
KR102243199B1 (ko) | 2021-04-22 |
EP3521926A4 (en) | 2019-09-04 |
JP6701363B2 (ja) | 2020-05-27 |
TWI777981B (zh) | 2022-09-21 |
IL265647A (en) | 2019-05-30 |
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