WO2018049701A1 - Micro-channel structure precipitator for particulate matter, precipitation method, and manufacturing method thereof - Google Patents
Micro-channel structure precipitator for particulate matter, precipitation method, and manufacturing method thereof Download PDFInfo
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- WO2018049701A1 WO2018049701A1 PCT/CN2016/100810 CN2016100810W WO2018049701A1 WO 2018049701 A1 WO2018049701 A1 WO 2018049701A1 CN 2016100810 W CN2016100810 W CN 2016100810W WO 2018049701 A1 WO2018049701 A1 WO 2018049701A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
- B03C3/02—Plant or installations having external electricity supply
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
- B03C3/017—Combinations of electrostatic separation with other processes, not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
- B03C3/34—Constructional details or accessories or operation thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
- B03C3/34—Constructional details or accessories or operation thereof
- B03C3/40—Electrode constructions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
- B03C3/34—Constructional details or accessories or operation thereof
- B03C3/40—Electrode constructions
- B03C3/41—Ionising-electrodes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
- B03C3/34—Constructional details or accessories or operation thereof
- B03C3/40—Electrode constructions
- B03C3/45—Collecting-electrodes
- B03C3/47—Collecting-electrodes flat, e.g. plates, discs, gratings
Definitions
- the invention relates to the technical field of air purification products, in particular to a microchannel structure particle dust collector, a dust collecting method and a manufacturing method thereof, the dust collector can be used for purifying particulate dust in the air, and is applied to a household air purifier and a central unit. Air conditioning, vacuum cleaners, industrial environmental purification equipment.
- the electrostatic dust collector (Eletrostatic Precipitator) adopts an electrostatic dust collection method represented by a corona-collection method, and has a wide range of wind resistance and regenerability.
- ESP has many insurmountable shortcomings, such as: corona discharge produces ozone, slight sparking discharge between electrodes, and low efficiency of single filtration.
- the invention patent application publication No. 00806175.0 discloses an "air purification device" which uses electrostatic dust collection. Purification equipment.
- the technical solution adopted is: an array for removing particles carried in the gas stream, including an array of holes through which the gas stream can pass relatively freely, the holes being provided between the plastic walls; means for forcing the gas flow through the array
- the plastic wall has a region of electrically conductive material in contact therewith; and means for staggering the application of high and low potentials to the region of electrically insulating material to provide a location of charge in the array to collect particles from the gas stream.
- the channel structure made of simple high-resistance material is attached to the outside of the channel.
- the charge of the dust and the high-impedance hole wall are prone to reverse polarization, which reduces the internal potential difference.
- the collection efficiency of particulate matter decreases rapidly.
- the applicant proposed an improved technical solution to the State Intellectual Property Office on December 29, 2011. See the patent specification of the Chinese Patent No.: 201110453643.8 (Prior Art 2).
- the technical solution adopted by the invention patent is that the main body of the dust collecting filter is composed of a plurality of multi-layered orifice plates, wherein the orifice plate is integrally formed with a gas for passage.
- the orifice plate is micro-foamed, can add electret reinforcement material, negative separation a plastic material of a sub-emission material and a magnetic material, wherein a sealing conductive film to which a high-voltage electric field is applied is disposed on the upper and lower surfaces of each of the orifice plates, and one or more of the orifice plates may be mounted with an ion-emitting device on the side of the superposed structure
- the package has a high-voltage power supply for supplying high and low potential electrodes, and the superposed structure and the high-voltage power supply are integrally packaged in the outer frame of the protection structure, and the external power supply is used by low-voltage direct current or commercial power.
- the filter is processed by the online polarization electret technique to form a practical product.
- the invention adopts the above technical solution, and constitutes a particulate filter which can eliminate the ignition between the poles and the use of electric shock, is easy to clean, can be used for long life, has low wind resistance and high efficiency,
- FIG. 1 the principle of dust collection is shown in FIG. 1 , which adopts the technology equivalent to a parallel electrode coated with a high-resistance dielectric material on the surface, and a support piece is installed in the middle.
- the biggest disadvantage is that after collecting a certain amount of charged particles on the surface of the high-resistance medium, the reverse polarization phenomenon is very likely to occur, resulting in a rapid decline in dust collection efficiency.
- the air humidity is relatively high and the particulate matter resistance value is lower than the lowest, the internal surface resistance decreases after the dust accumulation, and an equipotential (Faraday cage) phenomenon is formed, resulting in a rapid decrease or loss of the dust accumulation efficiency.
- a slight scale residue on the surface after cleaning can cause the Faraday cage phenomenon to occur, which in turn leads to failure.
- FIG. 2 designs an asymmetric fin structure channel according to the principle of electrostatic field discharge, and adopts electrostatic condensation. And trapping the magnetic field-assisted dust accumulation method (electric field, magnetic field, and electrostatic condensation), while strengthening the electret performance and increasing the dust holding capacity, although the reverse polarization and Faraday cage phenomenon are eliminated to some extent, and The cleaning and maintenance cycle has been extended, but this phenomenon cannot be completely overcome.
- the technical problem to be solved by the present invention is to overcome the deficiencies of the prior art, and to provide a microchannel structure particulate dust collector which can improve the trapping effect, strengthen the electrostatic condensation efficiency, and substantially eliminate the Faraday cage phenomenon and the reverse polarization phenomenon. , dust collecting method and its making method.
- the microchannel structure particulate dust collector of the present invention adopts the following technical solution: the main body of the dust collector is composed of a plurality of layers of orifice plates made of high-resistance electret materials, and each layer of orifice plates is formed.
- the holes are symmetric with the left and right inner walls, and the upper and lower inner walls are asymmetric, that is, the holes are provided with fins at least on the upper inner wall or the lower inner wall; the holes in each of the holes
- the upper inner wall or the lower inner wall is provided with a low impedance a conductive portion, and all of the conductive portions are electrically connected to form a first electrode;
- a conductive film is disposed on an outer surface of the opposite side of the opposite conductive portion of each of the orifice plates, the conductive film forming a second electrode;
- the first electrode and The second electrode is connected to the positive and negative electrodes of the high voltage power supply for applying a high voltage electric field outside the main body of the dust collector.
- the multi-layer orifice plate in the main body of the dust collector is superposed in such a manner that the orifice plate is connected by the same pole, that is, the electrode disposed on the adjacent side of the two adjacent orifice plates. the same.
- the fin is integrally formed with the conductive portion; if the fin is disposed adjacent to the second electrode side
- the inner wall of the fin is integrally formed with the hole.
- the hole is provided with fins on both the upper inner wall and the lower inner wall, and all the fins are integrally formed with the holes.
- the conductive portions in the respective holes in the first electrode are connected by a conductive mesh.
- the orifice plate is injection-molded by using a material having electret properties
- the material of the orifice plate is: a mixture of a high-resistance material and an electret material
- the material of the conductive portion is a mixture of a low-resistance material and a conductive material
- the conductive film is composed of graphite, carbon black, a rare earth permanent magnet material powder, and a binder, and is attached to the outer surface of the orifice plate by screen printing.
- the orifice plate and the conductive portion are formed by double-coextrusion.
- the hole is provided with fins on the upper inner wall and the lower inner wall, and all the fins are integrally formed with the hole; wherein the conductive portion is disposed on the upper inner wall by using micropores. Or in the lower inner wall.
- the microchannel structure particulate dust collector method of the present invention adopts the following technical solution: in the method, the main body of the dust collector is a hole having an array distribution, and the upper inner wall or the lower inner wall of the hole is provided with a conductive portion made of a conductive material.
- the outer surface of the hole opposite to the conductive portion is provided with a conductive film; the conductive portions of all the holes are electrically connected to form a first electrode; and the conductive film is used as a second electrode; the method uses an electrostatic condensation method to capture particles passing through the hole By applying a high voltage to the first electrode and the second electrode and flowing the airflow through the hole, the first electrode charges the particles in the air, condenses and adsorbs on the inner wall of the hole under the action of Coulomb force and magnetic force. , complete the capture of particulate matter.
- the microchannel structure particle dust collector manufacturing method of the invention adopts the following technical solution: the manufacturing method comprises the following steps: First, an orifice plate is prepared, the orifice plate is injection molded by using a material having a residence polarity property, and the orifice plate is used.
- the material is: a mixture of a high-resistance material and an electret material; the conductive portion is made of a mixture of a low-resistance material and a conductive material; and a material having an electret property for making an orifice plate and a material for making a conductive portion;
- the co-extrusion method is co-extrusion from a two-material synthetic molding die; after the double-coextrusion molding, the orifice plate has an array hole through which the gas passes, and the hole is provided with fins at least on the upper inner wall or the lower inner wall, and is electrically conductive.
- the part is formed on the upper inner wall or the lower inner wall of the hole; secondly, the orifice plate which is formed by the two-material synthetic molding die is corona-treated and magnetized, and then cut into corresponding lengths by a cutting device; then, the above-mentioned orifice plate is superimposed At the same time, before the superposition, the conductive film needs to be disposed on the surface of the corresponding orifice plate by printing.
- the orifice plate is connected by the same pole, that is, the electrodes disposed on the adjacent sides of the two adjacent orifice plates are the same.
- the conductive portions in each of the first electrodes are connected by a conductive mesh; finally, all the conductive portions are electrically connected as a first electrode, and all the conductive films are connected as a second electrode for applying a high voltage electric field. Positive and negative electrodes of high voltage power supply.
- the conductive portion is directly disposed inside the microchannel formed by the hole, and one electrode of the high voltage is directly connected to the conductive portion, so that the microchannel is formed inside.
- the distinct electric field region enhances the intensity of the internal asymmetric electric field (potential difference), further enhances the electrostatic condensation efficiency and the collection efficiency, basically eliminates the Faraday cage phenomenon and suppresses the occurrence of surface polarization.
- the microchannel structure of the present invention can work at a lower voltage than the prior art, further improving safety.
- FIG. 3 is a schematic structural view of a single-layer orifice plate according to Embodiment 1 of the present invention.
- FIG. 4 is a schematic structural view of a multi-layer superimposed orifice plate according to Embodiment 1 of the present invention.
- FIG. 5 is a schematic structural view of a conductive region of a hole plate according to Embodiment 1 of the present invention.
- FIG. 6 is a schematic structural view of a conductive film according to Embodiment 1 of the present invention.
- FIG. 7 is a schematic structural view of a single-layer orifice plate in Embodiment 2 of the present invention.
- FIG. 8 is a schematic structural view of a multi-layer superimposed orifice plate according to Embodiment 2 of the present invention.
- FIG. 9 is a schematic diagram of a dust collection principle according to Embodiment 3 of the present invention.
- FIG. 10 is a schematic diagram of a dust collection principle according to Embodiment 4 of the present invention.
- FIG. 11 is a schematic diagram of a dust collection principle according to Embodiment 5 of the present invention.
- Figure 12 is a schematic view showing the principle of dust collecting according to Embodiment 6 of the present invention.
- Figure 13 is a schematic view showing the principle of dust collection according to Embodiment 7 of the present invention.
- Figure 14 is a schematic view showing the dust collecting principle of the eighth embodiment of the present invention.
- Figure 15 is a schematic illustration of a dual co-extrusion apparatus of the present invention.
- the main body 1 of a dust collector is provided.
- the main body 1 is composed of a plurality of multi-layered orifice plates 10 made of a high-resistance electret material.
- Each of the perforated plates 10 is integrally formed with an array of holes 110 for gas passage.
- the holes 110 are symmetrical with the left and right inner walls, and the upper and lower inner walls are not. Symmetrical structure.
- the upper inner wall or the lower inner wall of the hole 110 in each layer of the orifice plate 10 is provided with a low-resistance conductive portion 2, and all the conductive portions 2 are electrically connected to constitute a first electrode; on the other side of each layer of the orifice plate 10 opposite to the conductive portion 2
- the outer surface is provided with a conductive film 3, which constitutes a second electrode; the first electrode and the second electrode are connected to the positive and negative of the high-voltage power source 5 for applying a high-voltage electric field outside the dust collector body 1. electrode.
- the first electrode ie, the conductive portion 2 is connected to the low potential end of the high voltage power source 5
- the second electrode ie, the conductive film 3 is connected to the high potential end of the high voltage power source 5.
- the multi-layered orifice plate 10 in the main body 1 of the dust collector is superimposed in such a manner that the orifice plate 10 is connected by the same pole, that is, the electrodes disposed on the adjacent sides of the two adjacent orifice plates 10 are the same. .
- the voltages applied to each of the orifice plates 10 are arranged in a manner of: low-high-low-low-high-high-low.
- This arrangement is also an important technical feature that distinguishes the prior art.
- a conductive film is disposed between the two holes as an electrode, so the voltages arranged on each of the holes in the prior art are arranged in a cross. Arrangement is the way of "low-high-low-high-low".
- the hole 110 is symmetric with the left and right inner walls, and the upper and lower inner walls are asymmetric.
- the structure adopted in the first embodiment is that the inner wall of the hole 110 is provided with a fin. 4.
- the lower inner wall is provided with two fins 4, and the upper and lower fins 4 are arranged in an asymmetric arrangement.
- the conductive film 3 is located on the upper surface of the orifice plate 10.
- the fins 4 disposed on the upper inner wall of the hole 110 of the orifice plate 10 are integrally formed with the hole 110, that is, when the orifice plate 10 is formed, one fin 4 of the upper inner wall is integrally formed.
- the two fins 4 on the inner wall of the hole 110 are integrally formed with the conductive portion 2, that is, the fins 4 on the lower inner wall are formed by the conductive portion 2.
- the two fins 4 on the lower inner wall of the electrically conductive portion 2 are integrally formed with the orifice plate 10 by double coextrusion.
- the specific production method is as follows:
- the orifice plate 10 is injection molded from a material having electret properties, and the orifice plate 10 is made of a mixture of a high-resistance material and an electret material.
- the high-impedance material is PP
- the added electret material can be: FEP (fluorinated ethylene propylene copolymer, perfluoroethylene propylene copolymer, English trade name: Teflon*FEP (Fluorinated ethylene propylene), FEP (tetrafluoroethylene) And hexafluoropropylene copolymer), PFA (a small amount of perfluoropropyl perfluorovinyl ether and polytetrafluoroethylene copolymer (Polytetrafluoro thylene), ETFE (ethylene-tetrafluoro-ethylene tetrafluoroethylene).
- the conductive portion 2 is made of a mixture of a low-resistance material and a conductive material.
- the low-impedance material may be PP or PE, and the added conductive material may be: metal oxide (such as tin oxide, indium oxide, etc.), carbon nanotubes, Graphite, polymer organic conductive materials and other materials.
- the resistance value of the final conductive portion 2 is 10E4 to 10E9 ⁇ .
- the conductive film 3 is composed of graphite, carbon black, a rare earth permanent magnet material powder, and an adhesive, and is attached to the outer surface of the orifice plate 10 by screen printing.
- a conductive film 3 may be provided between the two adjacent orifice plates 10. That is, one layer of the conductive film 3 is shared by the adjacent two-hole plate 10 as the second electrode.
- the orifice plate 10 and the conductive portion 2 are formed by double-coextrusion, and the manufacturing device 6 includes: an electret material injection molding device 61, a conductive material injection molding device 62, and a double material composite molding die 63.
- the electret material is simultaneously injected into the two-material composite molding die 63 through the conductive material injection molding device 62 through the electret material injection molding device 61 and the mixed material of the conductive portion, and finally the orifice plate 10 with the conductive portion 2 is integrally formed.
- the orifice plate 10 from the two-material synthetic molding die 63 is sequentially passed through the first corona device 64, the cooling forming device 65, the counter corona device 66, the pulling roller 67, the second corona device 68, and the magnetizing device 69, and the electricity is completed. Halo and magnetization are finally cut through the cutting device 60 to a corresponding length.
- the above-prepared orifice plate 10 is superposed according to the above-mentioned "low-high-high-low-low-high-low-low” structure, and at the same time, before the superposition, it is necessary to provide a conductive film on the surface of the corresponding orifice plate 10 by printing. 3.
- the conductive portions 2 in the respective orifice plates 10 in the first electrode are connected by a conductive mesh 7.
- the conductive film 3 is taken out by means of a printed electrode.
- the conductive portion 2 is integrally connected to the surface, and then all of the conductive portions 2 are electrically connected by a conductive screen 7 covering the entire side of the orifice plate 10.
- a plurality of orifice plates 10 are superimposed to form the main body 1 of the dust collector, and the ventilating faces of the main body 1 are bonded by means of hot-melt bonding, so that the edges of the two adjacent orifice plates 10 form a closed edge.
- Specifically employed methods include: flame, surface ultrasonic, friction, hot wire cutting, etc.
- One of the preferred ways of thermal fusion is hot wire cutting.
- the heat fusion is beneficial in that a firm and beautiful fusion surface can be obtained, which overcomes the problem that the PP material is difficult to bond.
- hot melt adhesive and adhesive are used between the two adjacent orifice plates 10.
- the conductive film 3 is completely enclosed between the two-hole plates 10, and the intrusion of external water can be completely prevented, thereby realizing the function of the present invention which is easy to rinse.
- the fins 4 disposed on the lower inner wall of the hole 110 are directly connected to the power supply high voltage power source 5 as the conductive portion 2, so that the fins 4 disposed on the lower inner wall are more strongly loaded.
- the electrical capability maintains a higher potential difference within the microchannel.
- the present invention directly projects one of the electrodes into the hole 110, which not only enhances the strength (potential difference) of the asymmetric electric field inside the hole 110, but further The electrostatic condensation efficiency and the collection efficiency are enhanced, the Faraday cage phenomenon is basically eliminated, and the occurrence of surface polarization is suppressed.
- the microchannel formed by the array hole 110 can be used than the prior art. Working at a lower voltage further enhances safety.
- the hole 110 is formed by asymmetrical left and right inner walls and an asymmetrical structure of the upper and lower inner walls.
- the following structure may be adopted.
- the solution adopted in the second embodiment is opposite to the first embodiment.
- the inner wall of the hole 110 is provided with two holes.
- the fins 4 are provided with a fin 4 on the lower inner wall, and the fins 4 on the lower inner wall are integrally formed with the conductive portion 2, that is, the fins 4 on the lower inner wall are formed by the conductive portion 2.
- Other structures and working principles of the second embodiment are the same as those of the first embodiment, and will not be further described herein.
- the hole 110 of the third embodiment also adopts an asymmetrical structure of upper and lower inner walls.
- the difference between the first and second embodiments is the hole in the third embodiment.
- the upper inner wall of the 110 is not provided with fins
- the lower inner wall is provided with one fin 4
- the fins 4 on the lower inner wall are integrally formed with the conductive portion 2.
- the asymmetric structure of the hole 110 of the third embodiment can also achieve the technical problem to be solved by the present invention.
- the inner wall of the hole 110 is provided with fins 4 integrally formed with the orifice plate 10, and the lower inner wall is not provided with fins.
- Sheet 4 but the lower inner wall is also provided with a conductive portion 2 by means of a two-material coextrusion.
- the inner wall of the hole 110 is provided with a fin 4 integrally formed with the orifice plate 10, and the lower inner wall is provided with two integrally formed with the orifice plate 10. Fin 4.
- the conductive portion 2 is injected on the lower inner wall by micropore introduction.
- the structure of the fifth embodiment is similar to that of the prior art. The difference is that the fifth embodiment is provided with the conductive portion 2 on the lower inner wall by means of micro-hole introduction, and the one electrode is directly inserted into the lower inner wall.
- the hole 110 is internally reinforced to enhance the intensity of the asymmetric electric field inside the hole 110. Compared with the technical solution adopted in the prior art 2, it also enhances the electrostatic condensation efficiency and the collection efficiency, and further eliminates the Faraday cage phenomenon.
- this is the sixth embodiment of the present invention, and the sixth embodiment is further improved on the basis of the first and second embodiments.
- a fin 41 is disposed on the inner wall of the hole 110, and two fins 42 are disposed on the lower inner wall.
- the fins 41 disposed on the upper and lower inner walls are made of a conductive material of the conductive portion 2, so that the upper and lower electrodes in the hole 110 simultaneously extend into the hole 110, thereby further enhancing the strength of the asymmetric electric field inside the hole 110.
- the three-material co-extrusion method is needed, and the process is more difficult than the other embodiments, but the effect is better.
- the seventh embodiment of the present invention differs from the above embodiment in that the hole 110 described in the seventh embodiment has a symmetrical structure of the left and right inner walls and a symmetrical structure of the upper and lower inner walls. That is, no fins are formed on the upper and lower inner walls of the hole 110. However, a conductive material as the conductive portion 2 is still provided on the lower inner wall.
- the lower inner wall of the hole 110 is provided with a conductive material as the conductive portion 2 by means of microporous introduction.
- the present invention captures particles passing through the holes by electrostatic condensation, that is, by applying a high voltage to the first electrode and the second electrode and flowing the airflow through the holes, the first electrode charges the particles in the air. Condensation occurs and is adsorbed on the inner wall of the hole 110 by the Coulomb force and the magnetic field force to complete the collection of the particulate matter.
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Abstract
A micro-channel structure precipitator for particulate matter, precipitation method, and manufacturing method thereof. A main body (1) of the precipitator has pores (110) arranged in an array. Inner upper and inner lower walls of the pores (110) are provided with conductive portions (2) made from a conductive material. A conductive film (3) is provided on an outer surface of the pores (110) on the other side opposite to the conductive portions (2). The conductive portions (2) of all pores (110) are electrically connected to form a first electrode. The conductive film (3) is used as a second electrode. The method of the present invention employs an electrostatic coagulation process to trap and collect particulate matter passing through the pores (110). When an air flow passes through a pore (110), the first electrode enables particulate matter in the air flow to be electrically charged, such that coagulation occurs, and the particulate matter is adsorbed on to the inner walls of the pore (110) under the action of a Coulomb force and a magnetic force, completing entrapment and collection of the particulate matter. Compared to the prior art, the precipitator of the present invention has the conductive portions (2) directly disposed within micro-channels formed by the pores (110), and forms, within the micro-channels, a distinctive region having a strong electrical field by directly connecting an electrode of a high-voltage power supply to the conductive portions (2) to increase the intensity of an internal asymmetrical electrical field, thus enhancing the efficiency of electrostatic coagulation and collection, and essentially eliminating the Faraday cage effect.
Description
本发明涉及空气净化产品技术领域,特指一种微通道结构颗粒物集尘器、集尘方法及其制作方法,该集尘器可用于净化空气中的颗粒物粉尘,应用于家用空气净化器、中央空调、真空吸尘器、工业环境净化设备中。The invention relates to the technical field of air purification products, in particular to a microchannel structure particle dust collector, a dust collecting method and a manufacturing method thereof, the dust collector can be used for purifying particulate dust in the air, and is applied to a household air purifier and a central unit. Air conditioning, vacuum cleaners, industrial environmental purification equipment.
目前关于静电集尘方式的集尘器(Eletrostatic Precipitator,静电除尘器)采用的是电晕-收集方式为代表的静电集尘方式,以其风阻低、可再生使用的特点,同样也得到了广泛的应用。但是ESP存在许多难以克服的缺点,例如:电晕放电会产生臭氧,电极间的轻微打火放电声,单次过滤效率较低等。At present, the electrostatic dust collector (Eletrostatic Precipitator) adopts an electrostatic dust collection method represented by a corona-collection method, and has a wide range of wind resistance and regenerability. Applications. However, ESP has many insurmountable shortcomings, such as: corona discharge produces ozone, slight sparking discharge between electrodes, and low efficiency of single filtration.
针对静电集尘式净化器的不足,中国专利申请号为:00806175.0的发明专利申请公开说明书(现有技术一),其公开了一种“空气净化设备”,该空气净化设备就是采用静电集尘式净化设备。其采用的技术方案是:一种用于除去气流中携带的颗粒沉积设备包括气流可相对较自由地通过的孔洞的阵列,孔洞是在塑料壁之间提供的;用于迫使气流通过阵列的装置,所述塑料壁具有与其接触的导电材料区域;以及用于交错地向绝缘的导电材料区域施加高和低电位以提供在阵列中的充电场所,从而从气流收集颗粒的装置。In view of the deficiencies of the electrostatic dust collector, the invention patent application publication No. 00806175.0 (Prior Art 1) discloses an "air purification device" which uses electrostatic dust collection. Purification equipment. The technical solution adopted is: an array for removing particles carried in the gas stream, including an array of holes through which the gas stream can pass relatively freely, the holes being provided between the plastic walls; means for forcing the gas flow through the array The plastic wall has a region of electrically conductive material in contact therewith; and means for staggering the application of high and low potentials to the region of electrically insulating material to provide a location of charge in the array to collect particles from the gas stream.
上述专利方案中提出了一系列结构和组合方式,其中在“塑料双壁波型板材的两面敷设电极,进行交错叠加”的方式是重要的实施例,但是仍有许多问题未予以解决,这些问题包括:A series of structures and combinations are proposed in the above patent proposal, wherein the manner of "staggering the electrodes on both sides of the plastic double-walled corrugated sheet material" is an important embodiment, but there are still many problems that have not been solved. include:
1、使用对称且内壁光滑的通道结构,在使用过程中,由于表面积尘产生的电阻变化,极易导致法拉第笼现象,表现为内部电位差下降,失去对颗粒物的库仑力偏转与捕集作用,进而导致积尘能力下降甚至失效。1. Using a symmetrical channel structure with smooth inner wall, during the use process, due to the resistance change of the surface dust, it is easy to cause the Faraday cage phenomenon, which shows that the internal potential difference decreases, and the Coulomb force deflection and trapping effect on the particulate matter is lost. This in turn leads to a decrease in dust accumulation capacity or even failure.
2、使用简单的高阻材料制成的通道结构,电极附加于通道外部,当收集高阻抗粉尘时,粉尘所带电荷与高阻抗孔壁容易产生反极化现象,进而降低内部电位差,导致颗粒物的捕集效率快速下降。2. The channel structure made of simple high-resistance material is attached to the outside of the channel. When collecting high-impedance dust, the charge of the dust and the high-impedance hole wall are prone to reverse polarization, which reduces the internal potential difference. The collection efficiency of particulate matter decreases rapidly.
针对上述问题,经过不断的研究、实验,本申请人于2011年12月29向国家知识产权局提出了一种改进的技术方案。见中国专利号为:201110453643.8的发明专利说明书(现有技术二)该发明专利采用的技术方案为:该集尘过滤器的主体由多层孔板叠加构成,其中孔板一体成型有供气体通过的阵列孔洞,孔板是微发泡的,可添加驻极增强材料、负离
子发射材料和磁性材料的塑料材料,于每层孔板的上下表面设置有施加高压电场的密闭导电膜,其中的一层或数层孔板中可安装有离子发射装置,在叠加结构的侧面,封装有向高低电位电极供电的高压电源,叠加结构和高压电源被整体封装于保护结构外框中,外部使用低压直流或市电供电。本过滤器经在线极化驻极技术处理后,形成实用的产品。本发明采用上述技术方案后,将构成一种可消除极间打火和使用电击隐患的、易于清洗、可长寿命循环使用、低风阻、高效率的颗粒物过滤器,In response to the above problems, after continuous research and experimentation, the applicant proposed an improved technical solution to the State Intellectual Property Office on December 29, 2011. See the patent specification of the Chinese Patent No.: 201110453643.8 (Prior Art 2). The technical solution adopted by the invention patent is that the main body of the dust collecting filter is composed of a plurality of multi-layered orifice plates, wherein the orifice plate is integrally formed with a gas for passage. Array holes, the orifice plate is micro-foamed, can add electret reinforcement material, negative separation
a plastic material of a sub-emission material and a magnetic material, wherein a sealing conductive film to which a high-voltage electric field is applied is disposed on the upper and lower surfaces of each of the orifice plates, and one or more of the orifice plates may be mounted with an ion-emitting device on the side of the superposed structure The package has a high-voltage power supply for supplying high and low potential electrodes, and the superposed structure and the high-voltage power supply are integrally packaged in the outer frame of the protection structure, and the external power supply is used by low-voltage direct current or commercial power. The filter is processed by the online polarization electret technique to form a practical product. The invention adopts the above technical solution, and constitutes a particulate filter which can eliminate the ignition between the poles and the use of electric shock, is easy to clean, can be used for long life, has low wind resistance and high efficiency,
上述现有技术一、现有技术二中都采用了阵列孔洞的结构,并且每层孔板之间的电位排列方式均采用:“……高—低-高—低……”的方式进行分布,并且施加每层阵列通道外的高电压均是通过附着在每层孔板上下表面的导电膜实现的。In the above prior art 1, the structure of the array holes is adopted in the prior art 2, and the potential arrangement patterns between the holes of each layer are distributed by means of "...high-low-high-low..." And applying a high voltage outside each layer of the array channel is achieved by a conductive film attached to the lower surface of each of the orifice plates.
对于现有技术一而言,其集尘的原理见图1所示,其采用技术等同于表面涂装了高阻电介质材料的平行电极,中间加装了支撑片。其最大的缺点就是:高电阻介质表面收集一定量的带电颗粒后,极容易出现反极化现象,导致积尘效率迅速下降。当空气湿度较大、颗粒物电阻值较第低时,积尘后内表面电阻下降,形成等电位(法拉第笼)现象,导致积尘效率迅速下降或丧失。清洗后表面残留的轻微水垢即可导致法拉第笼现象发生,进而导致失效。For the prior art one, the principle of dust collection is shown in FIG. 1 , which adopts the technology equivalent to a parallel electrode coated with a high-resistance dielectric material on the surface, and a support piece is installed in the middle. The biggest disadvantage is that after collecting a certain amount of charged particles on the surface of the high-resistance medium, the reverse polarization phenomenon is very likely to occur, resulting in a rapid decline in dust collection efficiency. When the air humidity is relatively high and the particulate matter resistance value is lower than the lowest, the internal surface resistance decreases after the dust accumulation, and an equipotential (Faraday cage) phenomenon is formed, resulting in a rapid decrease or loss of the dust accumulation efficiency. A slight scale residue on the surface after cleaning can cause the Faraday cage phenomenon to occur, which in turn leads to failure.
对于现有技术二而言,其是针对现有技术一所作出的改进,其集尘的原理见图2所示,其依据静电场放电原理设计了非对称翅片结构通道,采取了静电凝并捕集与磁场辅助的积尘方式(电场、磁场、静电凝并),同时强化了驻极体性能,提升了容尘量,虽然在一定程度上消除了反极化和法拉第笼现象,并延长了清洁维护周期,但是仍然无法彻底克服这一现象。For the prior art 2, it is an improvement made by the prior art. The principle of dust collection is shown in FIG. 2, which designs an asymmetric fin structure channel according to the principle of electrostatic field discharge, and adopts electrostatic condensation. And trapping the magnetic field-assisted dust accumulation method (electric field, magnetic field, and electrostatic condensation), while strengthening the electret performance and increasing the dust holding capacity, although the reverse polarization and Faraday cage phenomenon are eliminated to some extent, and The cleaning and maintenance cycle has been extended, but this phenomenon cannot be completely overcome.
针对以上现有技术所存在的不足,本发明人再次经过研发和实验,提出了以下技术方案。In view of the deficiencies of the above prior art, the inventors have again developed and experimented with the following technical solutions.
发明内容Summary of the invention
本发明所要解决的技术问题就在于克服现有技术的的不足,提供一种可提高捕集效果,强化静电凝并效率,基本消除法拉第笼现象和反极化现象的微通道结构颗粒物集尘器、集尘方法及其制作方法。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art, and to provide a microchannel structure particulate dust collector which can improve the trapping effect, strengthen the electrostatic condensation efficiency, and substantially eliminate the Faraday cage phenomenon and the reverse polarization phenomenon. , dust collecting method and its making method.
为解决上述技术问题,本发明的微通道结构颗粒物集尘器采用了如下的技术方案:该集尘器的主体由多层采用高阻抗驻极体材料制作的孔板叠加构成,每层孔板一体成型有供气体通过的阵列孔洞,所述的孔洞采用左右内壁对称、上下内壁非对称结构,即所述的孔洞中至少在上内壁或者下内壁设置有翅片;每层孔板中孔洞的上内壁或者下内壁设置有低阻抗的
导电部,且所有导电部电性连接构成第一电极;于每层孔板相对导电部的另一侧的外表面设置有导电膜,该导电膜构成第二电极;所述的第一电极和第二电极接入位于集尘器主体外部、用于施加高压电场的高压电源的正负电极。In order to solve the above technical problem, the microchannel structure particulate dust collector of the present invention adopts the following technical solution: the main body of the dust collector is composed of a plurality of layers of orifice plates made of high-resistance electret materials, and each layer of orifice plates is formed. Formed integrally with an array of holes for gas passage, the holes are symmetric with the left and right inner walls, and the upper and lower inner walls are asymmetric, that is, the holes are provided with fins at least on the upper inner wall or the lower inner wall; the holes in each of the holes The upper inner wall or the lower inner wall is provided with a low impedance
a conductive portion, and all of the conductive portions are electrically connected to form a first electrode; a conductive film is disposed on an outer surface of the opposite side of the opposite conductive portion of each of the orifice plates, the conductive film forming a second electrode; the first electrode and The second electrode is connected to the positive and negative electrodes of the high voltage power supply for applying a high voltage electric field outside the main body of the dust collector.
进一步而言,上述技术方案中,所述集尘器的主体中的多层孔板叠加方式为:孔板采用同极相连的方式,即两相邻孔板中相互邻近的一侧设置的电极相同。Further, in the above technical solution, the multi-layer orifice plate in the main body of the dust collector is superposed in such a manner that the orifice plate is connected by the same pole, that is, the electrode disposed on the adjacent side of the two adjacent orifice plates. the same.
进一步而言,上述技术方案中,若所述的翅片设置在邻近第一电极一侧的内壁,则该翅片与导电部一体成型;若所述的翅片设置在邻近第二电极一侧的内壁,则该翅片与孔洞一体成型。Further, in the above technical solution, if the fin is disposed on an inner wall adjacent to a side of the first electrode, the fin is integrally formed with the conductive portion; if the fin is disposed adjacent to the second electrode side The inner wall of the fin is integrally formed with the hole.
进一步而言,上述技术方案中,所述的孔洞在上内壁和下内壁均设置有翅片,且所有翅片与孔洞一体成型。Further, in the above technical solution, the hole is provided with fins on both the upper inner wall and the lower inner wall, and all the fins are integrally formed with the holes.
进一步而言,上述技术方案中,第一电极中各孔板中的导电部之间通过导电丝网连接。Further, in the above technical solution, the conductive portions in the respective holes in the first electrode are connected by a conductive mesh.
进一步而言,上述技术方案中,所述孔板采用具有驻极性能的材料注塑成型,孔板采用的材料为:高阻抗材料与驻极体材料的混合物;所述的导电部采用的材料为:低阻抗材料与导电材料的混合物;所述的导电膜由石墨、炭黑、稀土永磁材料粉末、粘接剂组成,通过丝网印刷的方式附着在孔板外表面。Further, in the above technical solution, the orifice plate is injection-molded by using a material having electret properties, and the material of the orifice plate is: a mixture of a high-resistance material and an electret material; the material of the conductive portion is a mixture of a low-resistance material and a conductive material; the conductive film is composed of graphite, carbon black, a rare earth permanent magnet material powder, and a binder, and is attached to the outer surface of the orifice plate by screen printing.
进一步而言,上述技术方案中,所述的孔板与导电部采用双料共挤的制作成型。Further, in the above technical solution, the orifice plate and the conductive portion are formed by double-coextrusion.
进一步而言,上述技术方案中,所述的孔洞在上内壁和下内壁均设置有翅片,且所有翅片与孔洞一体成型;其中所述的导电部采用微孔导入的方式设置于上内壁或者下内壁中。Further, in the above technical solution, the hole is provided with fins on the upper inner wall and the lower inner wall, and all the fins are integrally formed with the hole; wherein the conductive portion is disposed on the upper inner wall by using micropores. Or in the lower inner wall.
本发明的微通道结构颗粒物集尘器方法采用了如下的技术方案:该方法中集尘器的主体为具有阵列分布的孔洞,该孔洞的上内壁或者下内壁设置有导电材料制作的导电部,孔洞相对导电部的另一侧的外表面设置有导电膜;将所有孔洞的导电部电性连接构成第一电极;导电膜作为第二电极;本方法采用静电凝并方式捕集通过孔洞的颗粒物,即通过向第一电极和第二电极施加高电压并使气流流过孔洞时,第一电极使空气中的颗粒物荷电,发生凝并在库仑力、磁场力的作用下,吸附在孔洞内壁,完成对颗粒物的捕集。The microchannel structure particulate dust collector method of the present invention adopts the following technical solution: in the method, the main body of the dust collector is a hole having an array distribution, and the upper inner wall or the lower inner wall of the hole is provided with a conductive portion made of a conductive material. The outer surface of the hole opposite to the conductive portion is provided with a conductive film; the conductive portions of all the holes are electrically connected to form a first electrode; and the conductive film is used as a second electrode; the method uses an electrostatic condensation method to capture particles passing through the hole By applying a high voltage to the first electrode and the second electrode and flowing the airflow through the hole, the first electrode charges the particles in the air, condenses and adsorbs on the inner wall of the hole under the action of Coulomb force and magnetic force. , complete the capture of particulate matter.
本发明的微通道结构颗粒物集尘器制作方法采用了如下的技术方案:该制作方法包括以下步骤:首先,制作孔板,所述孔板采用具有驻极性能的材料注塑成型,孔板采用的材料为:高阻抗材料与驻极体材料的混合物;所述的导电部采用的材料为:低阻抗材料与导电材料的混合物;将具制作孔板的驻极性能的材料与制作导电部的材料通过注塑设备,采用双
料共挤的方式,由双料合成成型模具共挤成型;通过双料共挤成型后孔板具有供气体通过的阵列孔洞,所述的孔洞中至少在上内壁或者下内壁设置有翅片,且导电部成型在孔洞的上内壁或者下内壁;其次,由双料合成成型模具中出来的孔板经过电晕、磁化处理后,经过切割装置切割成对应的长度;然后,将上述制作的孔板进行叠加,同时在叠加之前,需要在相应的孔板表面采用印刷的方式设置导电膜,叠加时,孔板采用同极相连的方式,即两相邻孔板中相互邻近的一侧设置的电极相同,第一电极中各孔板中的导电部之间通过导电丝网连接;最后,将所有导电部电性连接作为第一电极、将所有导电膜连接作为第二电极接入用于施加高压电场的高压电源的正负电极。The microchannel structure particle dust collector manufacturing method of the invention adopts the following technical solution: the manufacturing method comprises the following steps: First, an orifice plate is prepared, the orifice plate is injection molded by using a material having a residence polarity property, and the orifice plate is used. The material is: a mixture of a high-resistance material and an electret material; the conductive portion is made of a mixture of a low-resistance material and a conductive material; and a material having an electret property for making an orifice plate and a material for making a conductive portion; Through injection molding equipment, using double
The co-extrusion method is co-extrusion from a two-material synthetic molding die; after the double-coextrusion molding, the orifice plate has an array hole through which the gas passes, and the hole is provided with fins at least on the upper inner wall or the lower inner wall, and is electrically conductive. The part is formed on the upper inner wall or the lower inner wall of the hole; secondly, the orifice plate which is formed by the two-material synthetic molding die is corona-treated and magnetized, and then cut into corresponding lengths by a cutting device; then, the above-mentioned orifice plate is superimposed At the same time, before the superposition, the conductive film needs to be disposed on the surface of the corresponding orifice plate by printing. When superimposing, the orifice plate is connected by the same pole, that is, the electrodes disposed on the adjacent sides of the two adjacent orifice plates are the same. The conductive portions in each of the first electrodes are connected by a conductive mesh; finally, all the conductive portions are electrically connected as a first electrode, and all the conductive films are connected as a second electrode for applying a high voltage electric field. Positive and negative electrodes of high voltage power supply.
本发明采用上述技术方案后,其相对于现有技术而言,在孔洞构成的微通道内部直接设置导电部,高电压的一个电极将直接连接于该导电部上,这样就在微通道内部形成分明的电场区域,增强了内部非对称电场的强度(电势差),进一步强化了静电凝并效率和捕集效率,基本消除了法拉第笼现象,抑制表面极化现象的发生。本发明相对现有技术而言,其微通道结构可以使用比现有技术采用更低的电压工作,进一步提升了安全性。After the above technical solution is adopted, the conductive portion is directly disposed inside the microchannel formed by the hole, and one electrode of the high voltage is directly connected to the conductive portion, so that the microchannel is formed inside. The distinct electric field region enhances the intensity of the internal asymmetric electric field (potential difference), further enhances the electrostatic condensation efficiency and the collection efficiency, basically eliminates the Faraday cage phenomenon and suppresses the occurrence of surface polarization. Compared with the prior art, the microchannel structure of the present invention can work at a lower voltage than the prior art, further improving safety.
图1是现有技术一的集尘的原理示意图;1 is a schematic diagram of the principle of dust collection in the prior art;
图2是现有技术二的集尘的原理示意图;2 is a schematic diagram of the principle of dust collection in the prior art 2;
图3是本发明实施例一中单层孔板的结构示意图;3 is a schematic structural view of a single-layer orifice plate according to Embodiment 1 of the present invention;
图4是本发明实施例一中多层叠加孔板的结构示意图;4 is a schematic structural view of a multi-layer superimposed orifice plate according to Embodiment 1 of the present invention;
图5是本发明实施例一中孔板导电区域的结构示意图;5 is a schematic structural view of a conductive region of a hole plate according to Embodiment 1 of the present invention;
图6是本发明实施例一中导电膜的结构示意图;6 is a schematic structural view of a conductive film according to Embodiment 1 of the present invention;
图7是本发明实施例二中单层孔板的结构示意图;7 is a schematic structural view of a single-layer orifice plate in Embodiment 2 of the present invention;
图8是本发明实施例二中多层叠加孔板的结构示意图;8 is a schematic structural view of a multi-layer superimposed orifice plate according to Embodiment 2 of the present invention;
图9是本发明实施例三的集尘原理示意图;9 is a schematic diagram of a dust collection principle according to Embodiment 3 of the present invention;
图10是本发明实施例四的集尘原理示意图;10 is a schematic diagram of a dust collection principle according to Embodiment 4 of the present invention;
图11是本发明实施例五的集尘原理示意图;11 is a schematic diagram of a dust collection principle according to Embodiment 5 of the present invention;
图12是本发明实施例六的集尘原理示意图;Figure 12 is a schematic view showing the principle of dust collecting according to Embodiment 6 of the present invention;
图13是本发明实施例七的集尘原理示意图;Figure 13 is a schematic view showing the principle of dust collection according to Embodiment 7 of the present invention;
图14是本发明实施例八的集尘原理示意图;Figure 14 is a schematic view showing the dust collecting principle of the eighth embodiment of the present invention;
图15是本发明中采用双料共挤制作设备的示意图。Figure 15 is a schematic illustration of a dual co-extrusion apparatus of the present invention.
实施例一Embodiment 1
见附图3、4所示,这是本发明微通道结构颗粒物集尘器的实施例一。本实施例一中具有一个集尘器的主体1。该主体1由多层采用高阻抗驻极体材料制作的孔板10叠加构成,每层孔板10一体成型有供气体通过的阵列孔洞110,所述的孔洞110采用左右内壁对称、上下内壁非对称结构。Referring to Figures 3 and 4, this is a first embodiment of the microchannel structured particulate dust collector of the present invention. In the first embodiment, the main body 1 of a dust collector is provided. The main body 1 is composed of a plurality of multi-layered orifice plates 10 made of a high-resistance electret material. Each of the perforated plates 10 is integrally formed with an array of holes 110 for gas passage. The holes 110 are symmetrical with the left and right inner walls, and the upper and lower inner walls are not. Symmetrical structure.
每层孔板10中孔洞110的上内壁或者下内壁设置有低阻抗的导电部2,且所有导电部2电性连接构成第一电极;于每层孔板10相对导电部2的另一侧的外表面设置有导电膜3,该导电膜3构成第二电极;所述的第一电极和第二电极接入位于集尘器主体1外部、用于施加高压电场的高压电源5的正负电极。本实施例中,第一电极(即导电部2)接入高压电源5的低电位一端,第二电极(即导电膜3)接入高压电源5的高电位一端。The upper inner wall or the lower inner wall of the hole 110 in each layer of the orifice plate 10 is provided with a low-resistance conductive portion 2, and all the conductive portions 2 are electrically connected to constitute a first electrode; on the other side of each layer of the orifice plate 10 opposite to the conductive portion 2 The outer surface is provided with a conductive film 3, which constitutes a second electrode; the first electrode and the second electrode are connected to the positive and negative of the high-voltage power source 5 for applying a high-voltage electric field outside the dust collector body 1. electrode. In this embodiment, the first electrode (ie, the conductive portion 2) is connected to the low potential end of the high voltage power source 5, and the second electrode (ie, the conductive film 3) is connected to the high potential end of the high voltage power source 5.
结合图4所示,集尘器的主体1中的多层孔板10叠加方式为:孔板10采用同极相连的方式,即两相邻孔板10中相互邻近的一侧设置的电极相同。以图4所示为例,其加载在每层孔板10上的电压排列方式为:低—高高-低低-高高-低。这种排列方式也是区别现有技术的一个重要技术特征,现有技术采用在两层孔板之间设置导电膜作为电极,所以现有技术中加载在每层孔板上的电压排列方式为交叉排列,即为“低—高-低-高-低”的方式。As shown in FIG. 4, the multi-layered orifice plate 10 in the main body 1 of the dust collector is superimposed in such a manner that the orifice plate 10 is connected by the same pole, that is, the electrodes disposed on the adjacent sides of the two adjacent orifice plates 10 are the same. . Taking the example shown in FIG. 4, the voltages applied to each of the orifice plates 10 are arranged in a manner of: low-high-low-low-high-high-low. This arrangement is also an important technical feature that distinguishes the prior art. In the prior art, a conductive film is disposed between the two holes as an electrode, so the voltages arranged on each of the holes in the prior art are arranged in a cross. Arrangement is the way of "low-high-low-high-low".
参见图3所示,本发明所述的“孔洞110采用左右内壁对称、上下内壁非对称结构”,具体到本实施例一中采用的结构为:所述的孔洞110上内壁设置有一个翅片4,下内壁设置有两个翅片4,并且上下翅片4的分布方式为非对称排列。As shown in FIG. 3, the hole 110 is symmetric with the left and right inner walls, and the upper and lower inner walls are asymmetric. The structure adopted in the first embodiment is that the inner wall of the hole 110 is provided with a fin. 4. The lower inner wall is provided with two fins 4, and the upper and lower fins 4 are arranged in an asymmetric arrangement.
其中,所述的导电膜3位于孔板10上表面。对应的,位于孔板10孔洞110中上内壁设置的翅片4与孔洞110一体成型,即在制作孔板10时,一体成型上内壁的一个翅片4。Wherein, the conductive film 3 is located on the upper surface of the orifice plate 10. Correspondingly, the fins 4 disposed on the upper inner wall of the hole 110 of the orifice plate 10 are integrally formed with the hole 110, that is, when the orifice plate 10 is formed, one fin 4 of the upper inner wall is integrally formed.
其中,所述的孔洞110下内壁上的两个翅片4与导电部2一体成型,即该下内壁上的翅片4是采用导电部2成型。在加工孔板10时,作为导电部2的下内壁上的两个翅片4是与孔板10采用双料共挤的方式一体成型的。具体制作方法如下:The two fins 4 on the inner wall of the hole 110 are integrally formed with the conductive portion 2, that is, the fins 4 on the lower inner wall are formed by the conductive portion 2. When the orifice plate 10 is machined, the two fins 4 on the lower inner wall of the electrically conductive portion 2 are integrally formed with the orifice plate 10 by double coextrusion. The specific production method is as follows:
所述孔板10采用具有驻极性能的材料注塑成型,孔板10采用的材料为:高阻抗材料与驻极体材料的混合物。例如:高阻抗材料采用PP,所添加驻极材料可以为:FEP(氟化乙烯丙烯共聚物、全氟乙烯丙烯共聚物,英文商品名:Teflon*FEP(Fluorinated ethylene propylene)、FEP(四氟乙烯和六氟丙烯共聚物)、PFA(少量全氟丙基全氟乙烯基醚与聚四氟乙烯的共聚物(Polytetrafluoro thylene)、ETFE(ethylene-tetrafluoro-ethylene乙烯四氟乙烯)等。The orifice plate 10 is injection molded from a material having electret properties, and the orifice plate 10 is made of a mixture of a high-resistance material and an electret material. For example, the high-impedance material is PP, and the added electret material can be: FEP (fluorinated ethylene propylene copolymer, perfluoroethylene propylene copolymer, English trade name: Teflon*FEP (Fluorinated ethylene propylene), FEP (tetrafluoroethylene) And hexafluoropropylene copolymer), PFA (a small amount of perfluoropropyl perfluorovinyl ether and polytetrafluoroethylene copolymer (Polytetrafluoro thylene), ETFE (ethylene-tetrafluoro-ethylene tetrafluoroethylene).
所述的导电部2采用的材料为:低阻抗材料与导电材料的混合物。其中低阻抗材料可采用PP、PE,添加导电材料可以为:金属氧化物(例如氧化锡、氧化铟等)、纳米碳管、
石墨、高分子有机导电物等材料。最终导电部2的电阻值在10E4~10E9Ω。The conductive portion 2 is made of a mixture of a low-resistance material and a conductive material. The low-impedance material may be PP or PE, and the added conductive material may be: metal oxide (such as tin oxide, indium oxide, etc.), carbon nanotubes,
Graphite, polymer organic conductive materials and other materials. The resistance value of the final conductive portion 2 is 10E4 to 10E9 Ω.
所述的导电膜3由石墨、炭黑、稀土永磁材料粉末、粘接剂组成,通过丝网印刷的方式附着在孔板10外表面。在制作导电膜3时,两相邻孔板10之间使用设置一层导电膜3即可。即一层导电膜3供相邻两孔板10作为第二电极共用。The conductive film 3 is composed of graphite, carbon black, a rare earth permanent magnet material powder, and an adhesive, and is attached to the outer surface of the orifice plate 10 by screen printing. When the conductive film 3 is formed, a conductive film 3 may be provided between the two adjacent orifice plates 10. That is, one layer of the conductive film 3 is shared by the adjacent two-hole plate 10 as the second electrode.
参见图15所示,所述的孔板10与导电部2采用双料共挤的制作成型,该制作设备6包括:驻极材料注塑设备61、导电材料注塑设备62、双料合成成型模具63、第一电晕装置64、冷却成型装置65、反电晕装置66、牵引辊67、第二电晕装置68、磁化装置69以及切割装置60。其中驻极材料通过驻极材料注塑设备61、导电部的混合材料通过导电材料注塑设备62同时注入到双料合成成型模具63中,最终形成一体形成所述带导电部2的孔板10。由双料合成成型模具63中出来的孔板10依次经过第一电晕装置64、冷却成型装置65、反电晕装置66、牵引辊67、第二电晕装置68、磁化装置69后,完成电晕和磁化,最后经过切割装置60切割成对应的长度。Referring to FIG. 15, the orifice plate 10 and the conductive portion 2 are formed by double-coextrusion, and the manufacturing device 6 includes: an electret material injection molding device 61, a conductive material injection molding device 62, and a double material composite molding die 63. A corona device 64, a cooling forming device 65, a counter corona device 66, a pulling roller 67, a second corona device 68, a magnetizing device 69, and a cutting device 60. The electret material is simultaneously injected into the two-material composite molding die 63 through the conductive material injection molding device 62 through the electret material injection molding device 61 and the mixed material of the conductive portion, and finally the orifice plate 10 with the conductive portion 2 is integrally formed. The orifice plate 10 from the two-material synthetic molding die 63 is sequentially passed through the first corona device 64, the cooling forming device 65, the counter corona device 66, the pulling roller 67, the second corona device 68, and the magnetizing device 69, and the electricity is completed. Halo and magnetization are finally cut through the cutting device 60 to a corresponding length.
然后将上述制作的孔板10按照上述的“低—高高-低低-高高-低”的结构进行叠加,同时在叠加之前,需要在相应的孔板10表面采用印刷的方式设置导电膜3,同时,第一电极中各孔板10中的导电部2之间通过导电丝网7连接。结合图5、图6所示,导电膜3采用印刷电极引出的方式。导电部2进行表面整体连接,然后通过覆盖在整个孔板10侧面的导电丝网7,将所有导电部2电性连接。Then, the above-prepared orifice plate 10 is superposed according to the above-mentioned "low-high-high-low-low-high-low-low" structure, and at the same time, before the superposition, it is necessary to provide a conductive film on the surface of the corresponding orifice plate 10 by printing. 3. At the same time, the conductive portions 2 in the respective orifice plates 10 in the first electrode are connected by a conductive mesh 7. Referring to Fig. 5 and Fig. 6, the conductive film 3 is taken out by means of a printed electrode. The conductive portion 2 is integrally connected to the surface, and then all of the conductive portions 2 are electrically connected by a conductive screen 7 covering the entire side of the orifice plate 10.
最后将若干的孔板10叠加后形成的集尘器的主体1,并且在主体1通风面使用热熔方式进行层间粘结,令两相邻孔板10的边缘形成封闭边缘。具体可采用的方式包括使用:火焰、表面超声、摩擦、热丝切割等方式,热熔融合的优选方式之一是热丝切割。热熔融合有益之处在于,可以获得牢固、美观的融合面,克服了PP材料难以粘结的问题。另外,在两相邻孔板10之间采用热熔胶、粘合剂粘接。这样一来导电膜3就被完全封闭在两孔板10之间,可彻底防止外部水的侵入,实现本发明的便于冲洗的功能。Finally, a plurality of orifice plates 10 are superimposed to form the main body 1 of the dust collector, and the ventilating faces of the main body 1 are bonded by means of hot-melt bonding, so that the edges of the two adjacent orifice plates 10 form a closed edge. Specifically employed methods include: flame, surface ultrasonic, friction, hot wire cutting, etc. One of the preferred ways of thermal fusion is hot wire cutting. The heat fusion is beneficial in that a firm and beautiful fusion surface can be obtained, which overcomes the problem that the PP material is difficult to bond. In addition, hot melt adhesive and adhesive are used between the two adjacent orifice plates 10. Thus, the conductive film 3 is completely enclosed between the two-hole plates 10, and the intrusion of external water can be completely prevented, thereby realizing the function of the present invention which is easy to rinse.
再次结合图3所示,本实施例一工作时,孔洞110中下内壁上设置的翅片4作为导电部2直接连接供电高压电源5,这样令下内壁上设置的翅片4更强的荷电能力,保持了更高的微通道内电位差。相对于现有技术中,采用上下导电膜形成高压电场的工作原理,本发明这种直接将其中一个电极伸入孔洞110内,不仅增强了孔洞110内部非对称电场的强度(电势差),并且进一步强化了静电凝并效率和捕集效率,基本消除了法拉第笼现象,抑制表面极化现象的发生。另外,采用这种结构,令阵列孔洞110构成的微通道可以使用比现有技术
采用更低的电压工作,进一步提升了安全性。As shown in FIG. 3 again, in the operation of the first embodiment, the fins 4 disposed on the lower inner wall of the hole 110 are directly connected to the power supply high voltage power source 5 as the conductive portion 2, so that the fins 4 disposed on the lower inner wall are more strongly loaded. The electrical capability maintains a higher potential difference within the microchannel. Compared with the prior art, using the upper and lower conductive films to form a high voltage electric field, the present invention directly projects one of the electrodes into the hole 110, which not only enhances the strength (potential difference) of the asymmetric electric field inside the hole 110, but further The electrostatic condensation efficiency and the collection efficiency are enhanced, the Faraday cage phenomenon is basically eliminated, and the occurrence of surface polarization is suppressed. In addition, with this structure, the microchannel formed by the array hole 110 can be used than the prior art.
Working at a lower voltage further enhances safety.
本发明中,所述的孔洞110采用左右内壁对称、上下内壁非对称结构,除了上述本实施例一中采用的结构外,还可采用以下结构,In the present invention, the hole 110 is formed by asymmetrical left and right inner walls and an asymmetrical structure of the upper and lower inner walls. In addition to the structure adopted in the first embodiment, the following structure may be adopted.
见图7、图8所示,这是本发明的实施例二,其中本实施例二中采用的方案与实施例一正好相反,本实施例二中,所述的孔洞110上内壁设置有两个翅片4,下内壁设置有一个翅片4,并且下内壁上的翅片4与导电部2一体成型,即该下内壁上的翅片4是采用导电部2成型的。本实施例二其他结构与工作原理与实施例一相同,这里不再一一赘述。As shown in FIG. 7 and FIG. 8 , this is the second embodiment of the present invention. The solution adopted in the second embodiment is opposite to the first embodiment. In the second embodiment, the inner wall of the hole 110 is provided with two holes. The fins 4 are provided with a fin 4 on the lower inner wall, and the fins 4 on the lower inner wall are integrally formed with the conductive portion 2, that is, the fins 4 on the lower inner wall are formed by the conductive portion 2. Other structures and working principles of the second embodiment are the same as those of the first embodiment, and will not be further described herein.
见图9所示,这是本发明的实施例三,本实施例三的孔洞110同样采用上下内壁非对称结构,与实施例一、二不同的是,本实施例三中,所述的孔洞110上内壁没有设置翅片,下内壁设置有一个翅片4,并且下内壁上的翅片4与导电部2一体成型。本实施例三的孔洞110这种非对称结构同样可以实现本发明所要解决的技术问题。As shown in FIG. 9, this is the third embodiment of the present invention. The hole 110 of the third embodiment also adopts an asymmetrical structure of upper and lower inner walls. The difference between the first and second embodiments is the hole in the third embodiment. The upper inner wall of the 110 is not provided with fins, the lower inner wall is provided with one fin 4, and the fins 4 on the lower inner wall are integrally formed with the conductive portion 2. The asymmetric structure of the hole 110 of the third embodiment can also achieve the technical problem to be solved by the present invention.
见图10所示,这是本发明的实施例四,本实施例四与实施例三采用的方案相反,其孔洞110上内壁设置与孔板10一体成型的翅片4,下内壁没有设置翅片4,但是下内壁上同样采用双料共挤的方式设置有导电部2。As shown in FIG. 10, this is the fourth embodiment of the present invention. In the fourth embodiment, contrary to the embodiment adopted in the third embodiment, the inner wall of the hole 110 is provided with fins 4 integrally formed with the orifice plate 10, and the lower inner wall is not provided with fins. Sheet 4, but the lower inner wall is also provided with a conductive portion 2 by means of a two-material coextrusion.
见图11所示,这是本发明的实施例五,本实施例五中,其孔洞110上内壁设置与孔板10一体成型的一个翅片4,下内壁设置与孔板10一体成型的两个翅片4。同时,在下内壁上采用微孔导入方式注入有导电部2。本实施例五的结构与现有技术二中采用的结构类似,所不同的是,本实施例五在下内壁上采用微孔导入的方式设置有导电部2,同样实现直接将其中一个电极伸入孔洞110内,以增强了孔洞110内部非对称电场的强度。相对现有技术二采用的技术方案,其同样强化了静电凝并效率和捕集效率,并且可进一步消除了法拉第笼现象。As shown in FIG. 11, this is a fifth embodiment of the present invention. In the fifth embodiment, the inner wall of the hole 110 is provided with a fin 4 integrally formed with the orifice plate 10, and the lower inner wall is provided with two integrally formed with the orifice plate 10. Fin 4. At the same time, the conductive portion 2 is injected on the lower inner wall by micropore introduction. The structure of the fifth embodiment is similar to that of the prior art. The difference is that the fifth embodiment is provided with the conductive portion 2 on the lower inner wall by means of micro-hole introduction, and the one electrode is directly inserted into the lower inner wall. The hole 110 is internally reinforced to enhance the intensity of the asymmetric electric field inside the hole 110. Compared with the technical solution adopted in the prior art 2, it also enhances the electrostatic condensation efficiency and the collection efficiency, and further eliminates the Faraday cage phenomenon.
见图12所示,这是本发明的实施例六,本实施例六是在上述实施例一、二的基础上进一步的改进。其孔洞110上内壁设置一个翅片41,下内壁设置两个翅片42。其中,上、下内壁设置的翅片41采用导电部2的导电材料,从而实现孔洞110内上下两个电极同时伸入孔洞110内,进一步增强了孔洞110内部非对称电场的强度。本实施例六中需要采用三料共挤的方式成型,在工艺上相对其他实施例难度更大,但效果更好。As shown in FIG. 12, this is the sixth embodiment of the present invention, and the sixth embodiment is further improved on the basis of the first and second embodiments. A fin 41 is disposed on the inner wall of the hole 110, and two fins 42 are disposed on the lower inner wall. The fins 41 disposed on the upper and lower inner walls are made of a conductive material of the conductive portion 2, so that the upper and lower electrodes in the hole 110 simultaneously extend into the hole 110, thereby further enhancing the strength of the asymmetric electric field inside the hole 110. In the sixth embodiment, the three-material co-extrusion method is needed, and the process is more difficult than the other embodiments, but the effect is better.
见图13所示,这是本发明的实施例七,本实施例七与上述实施例不同的是,本实施例七中所述的孔洞110采用左右内壁对称、上下内壁对称结构。即在孔洞110的上下内壁均没有成型翅片。但是在下内壁仍然设置有作为导电部2的导电材料。As shown in FIG. 13, this is the seventh embodiment of the present invention. The seventh embodiment of the present invention differs from the above embodiment in that the hole 110 described in the seventh embodiment has a symmetrical structure of the left and right inner walls and a symmetrical structure of the upper and lower inner walls. That is, no fins are formed on the upper and lower inner walls of the hole 110. However, a conductive material as the conductive portion 2 is still provided on the lower inner wall.
见图14所示,这是本发明的实施例八,本实施例八与上述实施例七类似,所不同的
是,本实施例八中,孔洞110的下内壁采用的是微孔导入的方式设置有作为导电部2的导电材料。As shown in FIG. 14, this is the eighth embodiment of the present invention, and the eighth embodiment is similar to the above-mentioned seventh embodiment, and is different.
In the eighth embodiment, the lower inner wall of the hole 110 is provided with a conductive material as the conductive portion 2 by means of microporous introduction.
综上所述,本发明采用静电凝并方式捕集通过孔洞的颗粒物,即通过向第一电极和第二电极施加高电压并使气流流过孔洞时,第一电极使空气中的颗粒物荷电,发生凝并在库仑力、磁场力的作用下,吸附在孔洞110内壁,完成对颗粒物的捕集。In summary, the present invention captures particles passing through the holes by electrostatic condensation, that is, by applying a high voltage to the first electrode and the second electrode and flowing the airflow through the holes, the first electrode charges the particles in the air. Condensation occurs and is adsorbed on the inner wall of the hole 110 by the Coulomb force and the magnetic field force to complete the collection of the particulate matter.
当然,以上所述仅仅为本发明的实施例而已,并非来限制本发明范围,凡依本发明申请专利范围所述的构造、特征及原理所做的等效变化或修饰,均应包括于本发明申请专利范围内。
Rather, the above description is only illustrative of the embodiments of the present invention and is not intended to limit the scope of the present invention. Within the scope of the invention patent application.
Claims (10)
- 微通道结构颗粒物集尘器,该集尘器的主体(1)由多层采用高阻抗驻极体材料制作的孔板(10)叠加构成,每层孔板(10)一体成型有供气体通过的阵列孔洞(110),其特征在于:所述的孔洞(110)采用左右内壁对称、上下内壁非对称结构,即,所述的孔洞(110)中至少在上内壁或者下内壁设置有翅片(4);The microchannel structure particulate dust collector, the main body (1) of the dust collector is composed of a plurality of layers (10) made of high-resistance electret material, and each layer of the orifice plate (10) is integrally formed with a gas for passage. The array hole (110) is characterized in that: the hole (110) is symmetric with the left and right inner walls, and the upper and lower inner walls are asymmetric, that is, the hole (110) is provided with fins at least on the upper inner wall or the lower inner wall. (4);每层孔板(10)中孔洞(110)的上内壁或者下内壁设置有低阻抗的导电部(2),且所有导电部(2)电性连接构成第一电极;The upper inner wall or the lower inner wall of the hole (110) in each layer of the orifice plate (10) is provided with a low-resistance conductive portion (2), and all the conductive portions (2) are electrically connected to constitute the first electrode;于每层孔板(10)相对导电部(2)的另一侧的外表面设置有导电膜(3),该导电膜(3)构成第二电极;a conductive film (3) is disposed on an outer surface of each of the orifice plates (10) opposite to the other side of the conductive portion (2), and the conductive film (3) constitutes a second electrode;所述的第一电极和第二电极接入位于集尘器主体(1)外部、用于施加高压电场的高压电源(5)的正负电极。The first electrode and the second electrode are connected to positive and negative electrodes of a high voltage power source (5) located outside the dust collector body (1) for applying a high voltage electric field.
- 根据权利要求1所述的微通道结构颗粒物集尘器,其特征在于:所述集尘器的主体(1)中的多层孔板(10)叠加方式为:孔板(10)采用同极相连的方式,即两相邻孔板(10)中相互邻近的一侧设置的电极相同。The microchannel structure particulate dust collector according to claim 1, characterized in that the multi-layer orifice plate (10) in the main body (1) of the dust collector is superposed in such a manner that the orifice plate (10) adopts the same pole. The connected manner is the same as the electrodes disposed on the adjacent sides of the two adjacent orifice plates (10).
- 根据权利要求1所述的微通道结构颗粒物集尘器,其特征在于:当所述的翅片(4)设置在邻近第一电极一侧的内壁,则该翅片(4)与导电部(2)一体成型;当所述的翅片(4)设置在邻近第二电极一侧的内壁,则该翅片(4)与孔洞(110)一体成型。The microchannel structure particulate dust collector according to claim 1, wherein when the fin (4) is disposed on an inner wall adjacent to a side of the first electrode, the fin (4) and the conductive portion ( 2) integrally formed; when the fin (4) is disposed on an inner wall adjacent to the side of the second electrode, the fin (4) is integrally formed with the hole (110).
- 根据权利要求1所述的微通道结构颗粒物集尘器,其特征在于:所述的孔洞(110)在上内壁和下内壁均设置有翅片(4),且所有翅片(4)与孔洞(110)一体成型。The microchannel structure particulate dust collector according to claim 1, wherein the hole (110) is provided with fins (4) on the upper inner wall and the lower inner wall, and all the fins (4) and the holes (110) One-piece molding.
- 根据权利要求1-4中任意一项所述的微通道结构颗粒物集尘器,其特征在于:第一电极中各孔板(10)中的导电部(2)之间通过导电丝网(7)连接。The microchannel structured particulate dust collector according to any one of claims 1 to 4, characterized in that the conductive portions (2) in the respective orifice plates (10) of the first electrode pass through the conductive mesh (7). )connection.
- 根据权利要求1所述的微通道结构颗粒物集尘器,其特征在于:所述孔板(10)采用具有驻极性能的材料注塑成型,孔板(10)采用的材料为:高阻抗材料与驻极体材料的混合物;The microchannel structure particulate dust collector according to claim 1, wherein the orifice plate (10) is injection molded by using a material having a residence polarity property, and the material of the orifice plate (10) is: a high-resistance material and a mixture of electret materials;所述的导电部(2)采用的材料为:低阻抗材料与导电材料的混合物;The conductive portion (2) is made of a mixture of a low-resistance material and a conductive material;所述的导电膜(3)由石墨、炭黑、稀土永磁材料粉末、粘接剂组成,通过丝网印刷的方式附着在孔板(10)外表面。The conductive film (3) is composed of graphite, carbon black, rare earth permanent magnet material powder, and an adhesive, and is attached to the outer surface of the orifice plate (10) by screen printing.
- 根据权利要求6所述的微通道结构颗粒物集尘器,其特征在于:所述的孔板(10)与导电部(2)采用双料共挤的制作成型。The microchannel structured particulate dust collector according to claim 6, wherein the orifice plate (10) and the conductive portion (2) are formed by double coextrusion.
- 根据权利要求6所述的微通道结构颗粒物集尘器,其特征在于:所述的孔洞(110)在上内壁和下内壁均设置有翅片(4),且所有翅片(4)与孔洞(110)一体成型;其中所述的 导电部(2)采用微孔导入的方式设置于上内壁或者下内壁中。The microchannel structure particulate dust collector according to claim 6, wherein the hole (110) is provided with fins (4) on the upper inner wall and the lower inner wall, and all the fins (4) and the holes (110) integrally formed; wherein The conductive portion (2) is disposed in the upper inner wall or the lower inner wall by microporous introduction.
- 微通道结构颗粒物集尘器的集尘方法,其特征在于:该方法中集尘器的主体(1)为具有阵列分布的孔洞(110),该孔洞(110)的上内壁或者下内壁设置有导电材料制作的导电部(2),孔洞(110)相对导电部(2)的另一侧的外表面设置有导电膜(3);The dust collecting method of the microchannel structure particulate dust collector is characterized in that: the main body (1) of the dust collector is a hole (110) having an array distribution, and the upper inner wall or the lower inner wall of the hole (110) is provided with a conductive portion (2) made of a conductive material, the hole (110) is provided with a conductive film (3) on the outer surface of the other side of the conductive portion (2);将所有孔洞(110)的导电部(2)电性连接构成第一电极;导电膜(3)作为第二电极;Electrically connecting all the holes (1) of the holes (110) to form a first electrode; the conductive film (3) as a second electrode;本方法采用静电凝并方式捕集通过孔洞的颗粒物,即通过向第一电极和第二电极施加高电压并使气流流过孔洞时,第一电极使空气中的颗粒物荷电,发生凝并在库仑力、磁场力的作用下,吸附在孔洞(110)内壁,完成对颗粒物的捕集。The method adopts an electrostatic condensation method to capture particles passing through the hole, that is, when a high voltage is applied to the first electrode and the second electrode and the airflow flows through the hole, the first electrode charges the particles in the air to coagulate and Under the action of Coulomb force and magnetic field force, it is adsorbed on the inner wall of the hole (110) to complete the collection of particles.
- 微通道结构颗粒物集尘器的制作方法,其特征在于:该制作方法包括以下步骤:The method for manufacturing a microchannel structure particulate dust collector is characterized in that the manufacturing method comprises the following steps:首先,制作孔板(10),所述孔板(10)采用具有驻极性能的材料注塑成型,孔板(10)采用的材料为:高阻抗材料与驻极体材料的混合物;所述的导电部(2)采用的材料为:低阻抗材料与导电材料的混合物;将具制作孔板(10)的驻极性能的材料与制作导电部(2)的材料通过注塑设备,采用双料共挤的方式,由双料合成成型模具(63)共挤成型;通过双料共挤成型后孔板(10)具有供气体通过的阵列孔洞(110),所述的孔洞(110)中至少在上内壁或者下内壁设置有翅片(4),且导电部(2)成型在孔洞(110)的上内壁或者下内壁;其次,由双料合成成型模具(63)中出来的孔板(10)经过电晕、磁化处理后,经过切割装置(60)切割成对应的长度;First, an orifice plate (10) is produced, the orifice plate (10) being injection molded using a material having electret properties, and the orifice plate (10) is made of a mixture of a high-resistance material and an electret material; The conductive portion (2) is made of a mixture of a low-resistance material and a conductive material; the material having the electret property of the orifice plate (10) and the material for fabricating the conductive portion (2) are passed through an injection molding apparatus, and a double-material co-extrusion is used. By co-extrusion of a two-material synthetic molding die (63); the orifice plate (10) has an array of holes (110) through which gas passes through the co-extrusion of the two materials, the holes (110) being at least in the upper inner wall or The lower inner wall is provided with fins (4), and the conductive portion (2) is formed on the upper inner wall or the lower inner wall of the hole (110); secondly, the orifice plate (10) emerging from the double-material synthetic molding die (63) is corona After being magnetized, it is cut into corresponding lengths by a cutting device (60);然后,将上述制作的孔板(10)进行叠加,同时在叠加之前,需要在相应的孔板(10)表面采用印刷的方式设置导电膜(3),叠加时,孔板(10)采用同极相连的方式,即两相邻孔板(10)中相互邻近的一侧设置的电极相同,第一电极中各孔板(10)中的导电部(2)之间通过导电丝网(7)连接;Then, the orifice plate (10) prepared above is superposed, and before the superposition, the conductive film (3) needs to be disposed on the surface of the corresponding orifice plate (10) by printing. When superimposing, the orifice plate (10) is used in the same manner. The pole-connected manner is the same as the electrodes disposed on the adjacent sides of the two adjacent orifice plates (10), and the conductive portions (2) in the orifice plates (10) of the first electrode pass through the conductive mesh (7). )connection;最后,将所有导电部(2)电性连接作为第一电极、将所有导电膜(3)连接作为第二电极接入用于施加高压电场的高压电源(5)的正负电极。 Finally, all the conductive portions (2) are electrically connected as a first electrode, and all the conductive films (3) are connected as a second electrode to the positive and negative electrodes of the high voltage power source (5) for applying a high voltage electric field.
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