WO2017204691A1 - Installation method and device for positioning a melangeur grinding disk - Google Patents
Installation method and device for positioning a melangeur grinding disk Download PDFInfo
- Publication number
- WO2017204691A1 WO2017204691A1 PCT/RU2017/000344 RU2017000344W WO2017204691A1 WO 2017204691 A1 WO2017204691 A1 WO 2017204691A1 RU 2017000344 W RU2017000344 W RU 2017000344W WO 2017204691 A1 WO2017204691 A1 WO 2017204691A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- bearings
- shaft
- rings
- sleeve
- grinding disk
- Prior art date
Links
- 238000009434 installation Methods 0.000 title claims abstract description 9
- 238000000034 method Methods 0.000 title claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 23
- 239000002184 metal Substances 0.000 claims abstract description 8
- 238000007789 sealing Methods 0.000 claims abstract description 5
- 235000009508 confectionery Nutrition 0.000 abstract description 6
- 235000019219 chocolate Nutrition 0.000 abstract description 2
- 235000013305 food Nutrition 0.000 abstract description 2
- 230000000712 assembly Effects 0.000 abstract 1
- 238000000429 assembly Methods 0.000 abstract 1
- 239000010438 granite Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G1/00—Cocoa; Cocoa products, e.g. chocolate; Substitutes therefor
- A23G1/04—Apparatus specially adapted for manufacture or treatment of cocoa or cocoa products
- A23G1/10—Mixing apparatus; Roller mills for preparing chocolate
- A23G1/12—Chocolate-refining mills, i.e. roll refiners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
Definitions
- the invention relates to equipment used in the food industry, in particular in the confectionery industry for the preparation of confectionery pastes, urbec, chocolate masses and fillings for sweets.
- the disadvantage of the analogue is the low reliability, which is due to the fact that under the influence of vibration loads when using a melanger plastic bushings will intensively wear out.
- the disadvantage of the prototype are low operational and weight overall characteristics, which are due to the fact that angular contact bearings are placed in the seats of the supports of the clamping mechanism, which are small and limit the ability to accommodate several bearings, as well as large vibration loads that occur during the work of the melanger.
- the technical result of the invention is to improve operational and mass overall characteristics, reducing vibration loads on the nodes and mechanisms of the melanger.
- the installation method of the grinding disk of the melanger characterized in that the angular contact bearings are installed and fixed on the shaft, characterized in that a metal sleeve is inserted and fixed in the axial hole of the grinding disk, then the angular contact is installed in the sleeve bearings, motionlessly fix the outer rings of the bearings in the sleeve, then thread the shaft through the bearings and motionlessly fix it on the inner rings of the bearings, and then seal the mounting location of the bearings by placing the sealing rings between the shaft, the sleeve and the outer bearings, the silent blocks are put on and fixed at the ends of the shaft, after which the silent blocks are installed in the seats of the supports of the clamping mechanism of the melanger.
- the o-rings are secured to the shaft by snap rings.
- a device for placing a grinding disk of a melanger containing a grinding disk with an axial hole, bearings of the clamping mechanism and a shaft on which angular contact bearings are located characterized in that a metal sleeve is installed in the axial hole of the grinding disk, the inner surface of which is connected to the outer rings of the angular contact bearings, while between the bushing, the shaft and the outer bearings, sealing rings are installed, silent blocks are installed at the ends of the shaft, which are located in the seat places of support of the clamping mechanism.
- Figure 1 presents a General view of a melanger that implements the present invention.
- Figure 2 presents a schematic representation of the nodes of the melanger intended for installation of grinding disks.
- the figures indicate: 1 - supporting frame, 2 - rotary module, 3 - tipping mechanism, 4 - bowl, 5 - granite base of the bowl, 6 - electric drive of the bowl, 7 and 8 - shafts of grinding disks, 9-12 - support clamping mechanisms, 13 and 14 - grinding disks, 15 and 16 - clamping mechanisms, 17 - control unit, 18 and 19 - bushings, 20-27 - bearings, 28-31 - O-rings, 32-35 - circlips, 36-39 - silent blocks .
- the installation method of grinding disks is implemented in a melanger, which contains a support frame 1, on which a rotary module 2 with a tipping mechanism 3 of a bowl 4 is mounted, inside a rotary module 2, a bowl 4 is mounted on hinges.
- a granite base 5 is installed, in the lower part of the rotary module 2 there is an electric drive of the bowl 6, the shaft of which is kinematically connected to the bowl 4.
- grinding disks 13 and 14 are installed, while in the axial holes of the disks 13 and 14, metal bushings 18 and 19 are located (see FIG. 2), within which bearings 20-23 and 24-27 are mounted.
- Bearings 20-27 inner rings are based on shafts 7 and 8, respectively.
- Bearings 20, 23 and 24, 27 are protected from the outside by O-rings 28, 29 and 30, 31, which are secured by snap rings 32-35.
- Silent blocks 36-39 are installed at the ends of the shafts 7 and 8, which are located in the seats of the supports 9-12.
- the supports 9-12 are connected to the clamping mechanisms 15 and 16 mounted in the upper part of the rotary module 2.
- a control unit 17 is mounted on the support frame 1.
- the method of operation of the melanger is implemented as follows.
- the metal bushings 18 and 19 are inserted and fixed in the axial holes of the grinding disks 13 and 14, then angular contact bearings 20-23 and 24-27 are installed in the bushings 18 and 19, and then passed through the bearings 20-23 and 24-27 shafts 7-8 and fix them on the inner rings of bearings 20-23 and 24-27, and then seal the mounting location of bearings 20-23 and 24-27 by placing the sealing rings 28-29 and 30-31 between the shafts 7 8, bushings 18 and 19 and extreme bearings 20,23 and 24,27 respectively.
- Silent blocks 36-37 and 38-39 are installed at the ends of the shafts 7 and 8, after which the silent blocks 36-37 and 38-39 are placed in the seats of the supports 9-10 and 11-12 of the clamping mechanisms 15 and 16 of the melange.
- the grinding disks 13 and 14 are pressed to the granite base 5 of the bowl 4 in such a way that the disks 13 and 14 are located symmetrically with respect to the axis of rotation of the bowl 4. After that, the raw material intended for grinding is poured into the bowl 4. Then, the bowl 4 is rotated, which transmits the rotational movement to the disks 13 and 14.
- the control unit 17 monitors and controls the technological process of grinding the raw materials by changing the pressing force of the disks 13 and 14 to the base 5 of the bowl 4 by the mechanisms 15 and 16, so as the disk pressure increases 13 and 14, the productivity of the melanger and the fineness of the finished product are increased.
- vibration of the disks occurs, which is suppressed by the silent blocks 36 and 39.
- the technical result of the invention is the improvement of operational and overall dimensions due to the fact that metal bushings 18 and 19 are inserted and fixed in the axial holes of the grinding disks 13 and 14, in which angular contact bearings 20-27 are installed, the outer rings of the bearings 20 are fixed -27 in the bushings 18 and 19, which allows you to install grinding disks 13 and 14 on a larger number of bearings.
- the execution of the axial hole of the disks 13 and 14 of a larger diameter allows you to install bearings with better performance, which increases the performance of the melanger and does not lead to a significant increase in the mass of the overall characteristics of the melanger.
- the technical result of the invention is the reduction of vibrational loads on the nodes and mechanisms of the melanger is achieved due to the fact that silent blocks 36-39 are put on and fixed at the ends of the shafts 7 and 8, which are then installed in the corresponding seats of the supports 9-12 of the clamping mechanisms 15 and 16, which can significantly reduce the vibrational stresses arising during operation on the nodes and mechanisms of the melanger.
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Manufacturing Of Magnetic Record Carriers (AREA)
Abstract
The invention relates to equipment for use in the food industry, and more particularly for use in confectionery making for preparing confectionery pastes, seed and nut pastes, chocolate pastes and fillings for sweets. The technical result of the invention is an improvement in the performance and physical characteristics of a melangeur and a reduction in the vibration load on the assemblies and working parts thereof, which is achieved in that a method for installing a melangeur grinding disk, in which radial thrust bearings are mounted and fastened on a shaft, is characterized in that a metal sleeve is inserted and fastened in an axial opening in a grinding disk, then radial thrust bearings are mounted in the sleeve, the outer races of the bearings are rigidly fastened in the sleeve, then the shaft is fed through the bearings and rigidly fastened on the inner rings of the bearings, whereupon the installation site of the bearings is sealed by placing sealing rings between the shaft, the sleeve and the outermost bearings, silent bloc bushes are positioned and fastened on the ends of the shaft, whereupon the silent bloc bushes are mounted in seats of melangeur pressure mechanism supports.
Description
СПОСОБ УСТАНОВКИ И УСТРОЙСТВО ДЛЯ РАЗМЕЩЕНИЯ РАСТИРОЧНОГО ДИСКА INSTALLATION METHOD AND DEVICE FOR PLACING A BAND DISC
МЕЛАНЖЕРА MELANGER
ОПИСАНИЕ ИЗОБРЕТЕНИЯ DESCRIPTION OF THE INVENTION
Изобретение относится к оборудованию, используемому в пищевой промышленности, в частности в кондитерском производстве для приготовления кондитерских паст, урбеча, шоколадных масс и начинок для конфет. The invention relates to equipment used in the food industry, in particular in the confectionery industry for the preparation of confectionery pastes, urbec, chocolate masses and fillings for sweets.
Из уровня техники известен МЕЛАНЖЕР С КАМЕННЫМИ ЖЕРНОВАМИ [https://pp.vk.me/c624326/v624326611/25ffa/PrvGRIyQ97w.jpg], для установки растирочных дисков которого выполняют следующую последовательность операций: вставляют и фиксируют в осевых отверстиях двух растирочных дисков пластмассовые втулки, после чего продевают через втулки вал и ограничивают продольное перемещение втулок вдоль вала, после чего центральную часть вала соединяют с опорой прижимного механизма. The prior art MELANGER WITH STONE MILLS [https://pp.vk.me/c624326/v624326611/25ffa/PrvGRIyQ97w.jpg], for the installation of grinding disks which perform the following sequence of operations: insert and fix in the axial holes of the two grinding disks plastic bushings, then pass the shaft through the bushings and limit the longitudinal movement of the bushings along the shaft, after which the central part of the shaft is connected to the support of the clamping mechanism.
Недостатком аналога является низкая надежность, которая обусловлена тем, что под воздействием вибрационных нагрузок при использовании меланжера будут интенсивно изнашиваться пластмассовые втулки. The disadvantage of the analogue is the low reliability, which is due to the fact that under the influence of vibration loads when using a melanger plastic bushings will intensively wear out.
Наиболее близким по технической сущности является МЕЛАНЖЕР [http://studopedia.com.ua/l_3368543udova-i-printsip-dii-podribnyuvalnih-mashin.htm ; опубл.: 2015-05-13], для установки растирочных дисков которого выполняют следующую последовательность операций: вставляют и фиксируют в осевом отверстии растирочного диска вал, после чего на валу с каждого конца устанавливают радиально- упорные подшипники, затем фиксируют на валу внутренние кольца радиально-упорных подшипников, устанавливают указанные подшипники вместе с валом и растирочным диском в посадочных местах опор прижимного устройства. The closest in technical essence is MELANGER [http://studopedia.com.ua/l_3368543udova-i-printsip-dii-podribnyuvalnih-mashin.htm; publ.: 2015-05-13], for the installation of grinding disks of which the following sequence of operations is performed: a shaft is inserted and fixed in the axial hole of the grinding disk, then angular contact bearings are mounted on the shaft at each end, then the inner rings are fixed radially on the shaft - thrust bearings, install these bearings together with the shaft and the grinding disk in the seats of the supports of the clamping device.
Недостатком прототипа являются низкие эксплуатационные и масса габаритные характеристики, которые обусловлены тем, что радиально-упорные подшипники размещают в посадочных местах опор прижимного механизма, которые имеют небольшие размеры и ограничивают возможность размещения нескольких
подшипников, а также большие вибрационные нагрузки, возникающие при работе меланжера. The disadvantage of the prototype are low operational and weight overall characteristics, which are due to the fact that angular contact bearings are placed in the seats of the supports of the clamping mechanism, which are small and limit the ability to accommodate several bearings, as well as large vibration loads that occur during the work of the melanger.
Техническим результатом изобретения является улучшение эксплуатационных и масса габаритных характеристик, снижение вибрационных нагрузок на узлы и механизмы меланжера. The technical result of the invention is to improve operational and mass overall characteristics, reducing vibration loads on the nodes and mechanisms of the melanger.
Технический результат достигается за счет того, что способ установки растирочного диска меланжера, характеризующийся тем, что устанавливают и фиксируют на валу радиально-упорные подшипники, отличающийся тем, что вставляют и фиксируют в осевом отверстии растирочного диска металлическую втулку, затем во втулке устанавливают радиально-упорные подшипники, неподвижно фиксируют внешние кольца подшипников во втулке, затем продевают сквозь подшипники вал и неподвижно фиксируют его на внутренних кольцах подшипников, после чего герметизируют место установки подшипников путем размещения уплотнительных колец между валом, втулкой и крайними подшипниками, одевают и фиксируют на концах вала сайлентблоки, после чего устанавливают сайлентблоки в посадочные места опор прижимного механизма меланжера. The technical result is achieved due to the fact that the installation method of the grinding disk of the melanger, characterized in that the angular contact bearings are installed and fixed on the shaft, characterized in that a metal sleeve is inserted and fixed in the axial hole of the grinding disk, then the angular contact is installed in the sleeve bearings, motionlessly fix the outer rings of the bearings in the sleeve, then thread the shaft through the bearings and motionlessly fix it on the inner rings of the bearings, and then seal the mounting location of the bearings by placing the sealing rings between the shaft, the sleeve and the outer bearings, the silent blocks are put on and fixed at the ends of the shaft, after which the silent blocks are installed in the seats of the supports of the clamping mechanism of the melanger.
В частности, уплотнительные кольца фиксируют на валу стопорными кольцами. In particular, the o-rings are secured to the shaft by snap rings.
Устройство для размещения растирочного диска меланжера, содержащее растирочный диск с осевым отверстием, опоры прижимного механизма и вал на котором расположены радиально-упорные подшипники, отличающийся тем, что в осевом отверстии растирочного диска установлена металлическая втулка, внутренняя поверхность которой соединена с внешними кольцами радиально-упорных подшипников, при этом между втулкой, валом и крайними подшипниками установлены уплотнительные кольца, на концах вала установлены сайлентблоки, которые расположены в посадочных местах опор прижимного механизма. A device for placing a grinding disk of a melanger containing a grinding disk with an axial hole, bearings of the clamping mechanism and a shaft on which angular contact bearings are located, characterized in that a metal sleeve is installed in the axial hole of the grinding disk, the inner surface of which is connected to the outer rings of the angular contact bearings, while between the bushing, the shaft and the outer bearings, sealing rings are installed, silent blocks are installed at the ends of the shaft, which are located in the seat places of support of the clamping mechanism.
В частности, в проточках, выполненных в посадочных местах опор прижимного механизма, установлены стопорные кольца. In particular, in the grooves made in the seats of the supports of the clamping mechanism, snap rings are installed.
Краткое описание чертежей Brief Description of the Drawings
На фиг.1 представлен общий вид меланжера, реализующий настоящее изобретение. На фиг.2 представлено схематичное изображение узлов меланжера, предназначенных для установки растирочных дисков.
На фигурах обозначено: 1 - опорная рама, 2 - поворотный модуль, 3 - механизм опрокидывания, 4 - чаша, 5 - гранитное основание чаши, 6 - электропривод чаши, 7 и 8 - валы растирочных дисков, 9-12 - опоры прижимных механизмов, 13 и 14 - растирочные диски, 15 и 16 - прижимные механизмы, 17 - блок управления, 18 и 19 - втулки, 20-27 - подшипники, 28-31 - уплотнительные кольца, 32-35 - стопорные кольца, 36-39 - сайлентблоки. Figure 1 presents a General view of a melanger that implements the present invention. Figure 2 presents a schematic representation of the nodes of the melanger intended for installation of grinding disks. The figures indicate: 1 - supporting frame, 2 - rotary module, 3 - tipping mechanism, 4 - bowl, 5 - granite base of the bowl, 6 - electric drive of the bowl, 7 and 8 - shafts of grinding disks, 9-12 - support clamping mechanisms, 13 and 14 - grinding disks, 15 and 16 - clamping mechanisms, 17 - control unit, 18 and 19 - bushings, 20-27 - bearings, 28-31 - O-rings, 32-35 - circlips, 36-39 - silent blocks .
Осуществление изобретения. The implementation of the invention.
Способ установки растирочных дисков реализуется в меланжере, который содержит опорную раму 1, на которой установлен поворотный модуль 2 с механизмом опрокидывания 3 чаши 4, внутри поворотного модуля 2 на шарнирах установлена чаша 4. The installation method of grinding disks is implemented in a melanger, which contains a support frame 1, on which a rotary module 2 with a tipping mechanism 3 of a bowl 4 is mounted, inside a rotary module 2, a bowl 4 is mounted on hinges.
На дне чаши 4 установлено гранитное основание 5, в нижней части поворотного модуля 2 установлен электропривод чаши 6, вал которого кинематически соединен с чашей 4. Внутри чаши 4 на валах 7 и 8, установлены растирочные диски 13 и 14, при этом в осевых отверстиях дисков 13 и 14 расположены металлические втулки 18 и 19 (см. Фиг.2), внутри которых установлены подшипники 20-23 и 24-27. Подшипники 20-27 внутренними кольцами (на фигурах не показаны) опираются на валы 7 и 8 соответственно. Подшипники 20, 23 и 24, 27 снаружи защищены уплотнительными кольцами 28, 29 и 30, 31, которые зафиксированы стопорными кольцами 32-35. На торцах валов 7 и 8 установлены сайлентблоки 36-39, которые расположены в посадочных местах опор 9-12. Опоры 9-12 соединены с прижимными механизмами 15 и 16, смонтированными в верхней части поворотного модуля 2. At the bottom of the bowl 4, a granite base 5 is installed, in the lower part of the rotary module 2 there is an electric drive of the bowl 6, the shaft of which is kinematically connected to the bowl 4. Inside the bowl 4 on the shafts 7 and 8, grinding disks 13 and 14 are installed, while in the axial holes of the disks 13 and 14, metal bushings 18 and 19 are located (see FIG. 2), within which bearings 20-23 and 24-27 are mounted. Bearings 20-27 inner rings (not shown in the figures) are based on shafts 7 and 8, respectively. Bearings 20, 23 and 24, 27 are protected from the outside by O-rings 28, 29 and 30, 31, which are secured by snap rings 32-35. Silent blocks 36-39 are installed at the ends of the shafts 7 and 8, which are located in the seats of the supports 9-12. The supports 9-12 are connected to the clamping mechanisms 15 and 16 mounted in the upper part of the rotary module 2.
На опорной раме 1 установлен блок управления 17. A control unit 17 is mounted on the support frame 1.
Способ работы меланжера реализуется следующим образом. The method of operation of the melanger is implemented as follows.
Для приведения меланжера в рабочее положение в осевые отверстия растирочных дисков 13 и 14 вставляют и фиксируют металлические втулки 18 и 19, затем во втулках 18 и 19 устанавливают радиально-упорные подшипники 20-23 и 24-27, после чего продевают сквозь подшипники 20-23 и 24-27 валы 7-8 и фиксируют их на внутренних кольцах подшипников 20-23 и 24-27, после чего герметизируют места установки подшипников 20-23 и 24-27 путем размещения уплотнительных колец 28-29 и 30-31 между валами 7 8, втулками 18 и 19 и крайними подшипниками 20,23 и 24,27
соответственно. На концах валов 7 и 8 устанавливают сайлентблоки 36-37 и 38-39, после чего сайлентблоки 36-37 и 38-39 располагают в посадочных местах опор 9-10 и 11-12 прижимных механизмов 15 и 16 меланжера. To bring the melanger into working position, the metal bushings 18 and 19 are inserted and fixed in the axial holes of the grinding disks 13 and 14, then angular contact bearings 20-23 and 24-27 are installed in the bushings 18 and 19, and then passed through the bearings 20-23 and 24-27 shafts 7-8 and fix them on the inner rings of bearings 20-23 and 24-27, and then seal the mounting location of bearings 20-23 and 24-27 by placing the sealing rings 28-29 and 30-31 between the shafts 7 8, bushings 18 and 19 and extreme bearings 20,23 and 24,27 respectively. Silent blocks 36-37 and 38-39 are installed at the ends of the shafts 7 and 8, after which the silent blocks 36-37 and 38-39 are placed in the seats of the supports 9-10 and 11-12 of the clamping mechanisms 15 and 16 of the melange.
Перед использованием меланжера посредством механизмов 15 и 16 прижимают растирочные диски 13 и 14 к гранитному основанию 5 чаши 4 таким образом, чтобы диски 13 и 14 были расположены симметрично относительно оси вращения чаши 4. После этого в чашу 4 засыпают сырьё, предназначенное для измельчения. Затем приводят во вращение чашу 4, которая передает вращательное движение дискам 13 и 14. Блок управления 17 осуществляет контроль и управление технологическим процессом измельчения сырья путем изменения силы прижатия дисков 13 и 14 к основанию 5 чаши 4 механизмами 15 и 16, так при увеличении давления дисков 13 и 14 повышается производительность меланжера и дисперсность готового продукта. При работе меланжера возникает вибрация дисков, которая гасится сайлентблоками 36 и 39. Before using the melanger, by means of mechanisms 15 and 16, the grinding disks 13 and 14 are pressed to the granite base 5 of the bowl 4 in such a way that the disks 13 and 14 are located symmetrically with respect to the axis of rotation of the bowl 4. After that, the raw material intended for grinding is poured into the bowl 4. Then, the bowl 4 is rotated, which transmits the rotational movement to the disks 13 and 14. The control unit 17 monitors and controls the technological process of grinding the raw materials by changing the pressing force of the disks 13 and 14 to the base 5 of the bowl 4 by the mechanisms 15 and 16, so as the disk pressure increases 13 and 14, the productivity of the melanger and the fineness of the finished product are increased. When the melanger works, vibration of the disks occurs, which is suppressed by the silent blocks 36 and 39.
Технический результат изобретения - улучшение эксплуатационных и масса габаритных характеристик достигается за счет того, что вставляют и фиксируют в осевых отверстиях растирочных дисков 13 и 14 металлические втулки 18 и 19, в которых устанавливают радиально-упорные подшипники 20-27, неподвижно фиксируют внешние кольца подшипников 20-27 во втулках 18 и 19, что позволяет устанавливать растирочные диски 13 и 14 на большее количество подшипников. Выполнение осевого отверстия дисков 13 и 14 большего диаметра позволяет устанавливать подшипниками с более хорошими эксплуатационными характеристиками, что повышает производительность меланжера и не приводит при этом к значительному увеличению масса габаритных характеристик меланжера. The technical result of the invention is the improvement of operational and overall dimensions due to the fact that metal bushings 18 and 19 are inserted and fixed in the axial holes of the grinding disks 13 and 14, in which angular contact bearings 20-27 are installed, the outer rings of the bearings 20 are fixed -27 in the bushings 18 and 19, which allows you to install grinding disks 13 and 14 on a larger number of bearings. The execution of the axial hole of the disks 13 and 14 of a larger diameter allows you to install bearings with better performance, which increases the performance of the melanger and does not lead to a significant increase in the mass of the overall characteristics of the melanger.
Технический результат изобретения - снижение вибрационных нагрузок на узлы и механизмы меланжера достигается за счет того, что одевают и фиксируют на концах валов 7 и 8 сайлентблоки 36-39, которые после этого устанавливают в соответствующих посадочных местах опор 9-12 прижимных механизмов15 и 16, что позволяет значительно уменьшить, возникающие при работе вибрационные нагрузки на узлы и механизмы меланжера.
The technical result of the invention is the reduction of vibrational loads on the nodes and mechanisms of the melanger is achieved due to the fact that silent blocks 36-39 are put on and fixed at the ends of the shafts 7 and 8, which are then installed in the corresponding seats of the supports 9-12 of the clamping mechanisms 15 and 16, which can significantly reduce the vibrational stresses arising during operation on the nodes and mechanisms of the melanger.
Claims
1. Способ установки растирочного диска меланжера, характеризующийся тем, что устанавливают и фиксируют на валу радиально-упорные подшипники, отличающийся тем, что вставляют и фиксируют в осевом отверстии растирочного диска металлическую втулку, затем во втулке устанавливают радиально-упорные подшипники, неподвижно фиксируют внешние кольца подшипников во втулке, затем продевают сквозь подшипники вал и неподвижно фиксируют его на внутренних кольцах подшипников, после чего герметизируют место установки подшипников путем размещения уплотнительных колец между валом, втулкой и крайними подшипниками, одевают и фиксируют на концах вала сайлентблоки, после чего устанавливают сайлентблоки в посадочные места опор прижимного механизма меланжера. 1. The method of installation of the grinding disk of the melanger, characterized in that the angular contact bearings are mounted and fixed on the shaft, characterized in that a metal sleeve is inserted and fixed in the axial hole of the grinding disk, then the angular contact bearings are installed in the sleeve, the outer rings are fixedly fixed bearings in the sleeve, then pass the shaft through the bearings and fixedly fix it on the inner rings of the bearings, and then seal the mounting location of the bearings by placing tnitelnyh rings between the shaft sleeve and the outermost bearing, wear, and fixed at the ends of shaft bushings, whereupon bushings mounted in seats melanzhera supports the pressing mechanism.
2. Способ по п.1, отличающийся тем, что уплотнительные кольца фиксируют на валу стопорными кольцами. 2. The method according to claim 1, characterized in that the o-rings are fixed on the shaft by retaining rings.
3. Устройство для размещения растирочного диска меланжера, содержащее растирочный диск с осевым отверстием, опоры прижимного механизма и вал на котором расположены радиально-упорные подшипники, отличающийся тем, что в осевом отверстии растирочного диска установлена металлическая втулка, внутренняя поверхность которой соединена с внешними кольцами радиально-упорных подшипников, при этом между втулкой, валом и крайними подшипниками установлены уплотнительные кольца, на концах вала установлены сайлентблоки, которые расположены в посадочных местах опор прижимного механизма. 3. A device for placing a grinding disk of a melanger containing a grinding disk with an axial hole, bearings of the clamping mechanism and a shaft on which angular contact bearings are located, characterized in that a metal sleeve is installed in the axial hole of the grinding disk, the inner surface of which is connected radially to the outer rings -thrust bearings, while between the bushing, the shaft and the outer bearings, sealing rings are installed, silent blocks are installed at the ends of the shaft, which are located in the seat cing local pressing mechanism supports.
4. Устройство по п.З, отличающееся тем, что в проточках, выполненных в посадочных местах опор прижимного механизма, установлены стопорные кольца.
4. The device according to p. 3, characterized in that in the grooves made in the seats of the supports of the clamping mechanism, snap rings are installed.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| RU2016120653 | 2016-05-26 | ||
| RU2016120653A RU2668843C2 (en) | 2016-05-26 | 2016-05-26 | Method of installation and device for placing a ventilation melanger disc |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2017204691A1 true WO2017204691A1 (en) | 2017-11-30 |
Family
ID=60411397
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/RU2017/000344 WO2017204691A1 (en) | 2016-05-26 | 2017-05-25 | Installation method and device for positioning a melangeur grinding disk |
Country Status (2)
| Country | Link |
|---|---|
| RU (1) | RU2668843C2 (en) |
| WO (1) | WO2017204691A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU198714U1 (en) * | 2020-03-02 | 2020-07-23 | Общество с ограниченной ответственностью "Аллюръ" | MELANGEER'S WASHING DISC |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2342845C2 (en) * | 2004-02-11 | 2009-01-10 | Меллер Экипаментос Э Текноложия, Индустрия Э Комерсио Лтда. | Method of chocolate paste production, machine and compact installation for chocolate paste processing |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2020831C1 (en) * | 1991-06-13 | 1994-10-15 | Центральное специализированное конструкторское бюро | Batch-type conching machine |
| RU2045194C1 (en) * | 1992-12-14 | 1995-10-10 | Акционерное общество закрытого типа "СПА." | Electromechanical device for grinding and mixing of food products |
| US6129008A (en) * | 1996-09-12 | 2000-10-10 | Richard Frisse Gmbh | Apparatus for mixing and refining a chocolate mass |
-
2016
- 2016-05-26 RU RU2016120653A patent/RU2668843C2/en active
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2017
- 2017-05-25 WO PCT/RU2017/000344 patent/WO2017204691A1/en active Application Filing
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2342845C2 (en) * | 2004-02-11 | 2009-01-10 | Меллер Экипаментос Э Текноложия, Индустрия Э Комерсио Лтда. | Method of chocolate paste production, machine and compact installation for chocolate paste processing |
Non-Patent Citations (1)
| Title |
|---|
| ME?????? - ?????? ??????????, 2006, Retrieved from the Internet <URL:http://www.agro-mash.ru> * |
Also Published As
| Publication number | Publication date |
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| RU2668843C2 (en) | 2018-10-03 |
| RU2016120653A (en) | 2017-11-30 |
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