WO2017204467A1 - Multi-sleeve for cable protection device and cable protection device including same - Google Patents
Multi-sleeve for cable protection device and cable protection device including same Download PDFInfo
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- WO2017204467A1 WO2017204467A1 PCT/KR2017/004274 KR2017004274W WO2017204467A1 WO 2017204467 A1 WO2017204467 A1 WO 2017204467A1 KR 2017004274 W KR2017004274 W KR 2017004274W WO 2017204467 A1 WO2017204467 A1 WO 2017204467A1
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- WIPO (PCT)
- Prior art keywords
- wear
- resistant layer
- pod
- flexible member
- layer
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L57/00—Protection of pipes or objects of similar shape against external or internal damage or wear
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/02—Details
- H02G3/04—Protective tubing or conduits, e.g. cable ladders or cable troughs
Definitions
- the present invention relates to a multiple sleeve for a cable protection device and a cable protection device comprising the same.
- the present invention can prevent damage to the cables by protecting and more stably supporting the cables used in moving objects such as machine tools, electronic devices, industrial robots, conveying machines, etc. that perform repetitive movements.
- it has high durability and is not damaged by repeated bending movements, so it is highly reliable and can suppress process errors and cables damage caused by dust, which is suitable for the production process of ultra-precision and high-purity products such as semiconductor wafers.
- the present invention relates to a multi-sleeve and a cable protection device including the same.
- Cables such as electric wire cables, optical fiber cables, and fluid supply hoses, which are used for moving objects such as machine tools, electronic devices, industrial robots, conveying machines, etc. Since the cables may be damaged by the warping of the cables, friction between the cables, or tensile force and bending force applied to the cables, damage to the cables used for the moving body by protecting and stably supporting the cables. Cable protectors are used to prevent this.
- Conventional cable protectors include flexible multiple sleeves including one or more pods into which cable cables, fluid supply hoses, and the like corresponding to the cables are inserted, and the multiple sleeves are typically designed to achieve flexibility. It may be made of a polymer material, and the upper flexible member and the lower flexible member constituting the multiple sleeves may be partially bonded to form the at least one pod.
- the flexible multi-sleeve included in the conventional cable protection device is an upper flexible constituting the flexible multi-sleeve as it repeatedly bends when applied to a moving body such as a machine tool, an electronic device, an industrial robot, a conveying machine, and the like.
- the junction of the male member and the lower flexible member may be locally damaged, and a gap may be formed between the upper flexible member and the lower flexible member at the damaged joint, through which the interior of the pod is opened. Dust may leak to the outside, causing process errors in the production of ultra-precision and high-purity products, or adjacent cables may be damaged by friction with each other.
- the present invention includes a multi-sleeve for the cable protection device that can prevent damage to the cables by protecting and more stably supporting the cables used in moving objects such as machine tools, electronic devices, industrial robots, conveying machines, and the like
- An object of the present invention is to provide a cable protection device.
- the present invention has excellent durability and is not damaged by repeated bending movements, which is highly reliable, and consequently can suppress process errors and cables damage due to dust, which is suitable for the production process of ultra-precision and high-purity products such as semiconductor wafers. It is an object of the present invention to provide multiple sleeves for current protection devices and cable protection devices including the same.
- Multiple sleeves for cable protection comprising one or more pods into which a cable, fluid supply hose or guide chain can be inserted and received, said multiple sleeves being adapted to the partial joining of the upper flexible member and the lower flexible member.
- the pod is formed by an unbonded portion between the joint portions of the upper flexible member and the lower flexible member, and the upper flexible member is a stretchable layer made of a flexible resin, the stretchable layer of A wear-resistant layer disposed on each of the upper and lower surfaces and having a low coefficient of friction, and an adhesive layer formed by an adhesive composition bonding the elastic layer and the wear-resistant layer to each other, wherein the stretchable layer of the wear-resistant layer is
- the wear resistant layers disposed on the lower surface of the layer to form the inner surface of the pod are of equal or different lengths of spacing.
- a plurality of wear resistant layer columns spaced apart from each other, wherein the outermost wear resistant layer columns on the left and right of the plurality of wear resistant layer columns have their outer ends equal from the outline of the left and right ends of the multiple sleeves, respectively. Or spaced at intervals of different lengths, wherein the lower flexible member has a laminated structure symmetrical with the upper flexible member, the gap formed between and at the ends and between the wear resistant layer columns included in the upper flexible member, and the lower flexible member.
- a plurality of sleeves are provided, in which the bonding portions are formed by bonding the adhesive compositions that each flow out between the wear-resistant layer columns included in the flexible member and through gaps formed at the ends thereof are bonded to each other.
- the wear-resistant layer forming the inner surface of the pod provides a multiple sleeve, characterized in that to satisfy the condition of the following equation (1).
- d is the diameter (mm) of the circle having the same cross-sectional area as the maximum cross-sectional area of the cables inserted into any pod
- x is the width length (mm) of the wear resistant layer column forming the pod
- y is the interval between the wear resistant layer column and the other wear resistant layer column or the gap between the outermost wear resistant layer column ends in mm
- a 0.08 to 0.12
- the diameter (d) of the circle having the same cross-sectional area as the maximum cross-sectional area of the cable to be inserted into the pod is 3.8 to 10.0 mm
- the width length (x) of the wear-resistant layer column forming the pod is 15 to 23 mm
- the spacing between the wear resistant layer column and the other wear resistant layer column or the gap y of the outermost wear resistant layer column ends is 1.5 to 2.5 mm, providing multiple sleeves.
- the thickness of the elastic layer is 0.2 to 0.4 mm
- the thickness of the wear-resistant layer is 0.05 to 0.15 mm
- the thickness of the adhesive layer is 0.025 to 0.075 mm, it provides a multiple sleeve.
- the stretch layer provides a multiple sleeve, characterized in that containing a polyurethane resin.
- the wear resistant layer provides multiple sleeves, characterized in that it comprises expanded polytetrafluoroethylene (ePTFE) resin.
- ePTFE expanded polytetrafluoroethylene
- the adhesive composition provides a multiple sleeve, characterized in that it comprises a hot melt.
- the at least one wear-resistant layer includes a porous resin in which a plurality of micropores are formed, and at least some of the plurality of micropores includes antistatic particles.
- the antistatic particles provide a multiple sleeve, characterized in that it comprises one or more positively or negatively charged particles selected from the group consisting of conductive nano carbon, conductive nano metal, conductive polymer and ionomer.
- the at least one wear-resistant layer comprises a polymer resin formed in a fine mesh form by combining small units in a chain or a net form, characterized in that the antistatic particles are attached to the fine mesh form tissue, Provide a sleeve.
- both the adhesive layer and the stretchable layer is characterized in that the molten bonded to provide a multiple sleeve.
- the multiple sleeves A guide chain inserted into and received in one or more pods of the multiple sleeves; And clamps disposed at both ends of the multiple sleeves to fix and seal both ends of the pod.
- the multi-sleeve for cable protection device is made of a flexible material and the cable is stably inserted into one or more pods of a specially designed shape, thereby protecting and supporting the cable more stably. It shows an excellent effect that can prevent damage of the kind.
- the multi-sleeve for the cable protection device according to the present invention is highly reliable because it is durable through one or more pods of a specifically designed shape and is not damaged by repeated bending movements, resulting in process errors caused by dust. And an excellent effect of suppressing cable damage.
- Figure 1 schematically shows one embodiment of a cable protection device according to the present invention.
- FIG. 2 schematically illustrates one embodiment of the cable and the guide chain inserted into the multiple sleeves in the cable protection device shown in FIG.
- FIG. 3 schematically illustrates the structure of the AA ′ cross section in FIG. 1.
- Figure 4 schematically shows the cross-sectional structure of the clamp when the multiple sleeves according to the present invention is a multilayer.
- Figure 5 schematically shows a cross-sectional structure and a manufacturing method of one embodiment of a multiple sleeve for a cable protection device according to the present invention.
- FIG. 6 is an enlarged view of a portion partitioned by the solid line in FIG. 5.
- Figure 1 schematically shows an embodiment of the cable protection device according to the present invention
- Figure 2 is a view showing the cable and the guide chain is inserted into the multiple sleeves in the cable protection device shown in FIG.
- Figure 3 schematically shows the structure of the cross-section AA 'in Figure 1
- Figure 4 schematically shows the cross-sectional structure of the clamp when multiple sleeves in accordance with the present invention is a multi-layer It is shown.
- the cable protection device is one or more cables 200, guide chain 100, one or more that can be inserted and accommodated fluid supply hose (not shown), etc. Insert into a flexible multiple sleeve 500 comprising a pod 530, one or more pods 530 of the flexible multiple sleeve 500, preferably one or more outermost pods 530. And a guide chain 100 accommodated and a clamp 600 disposed at both ends of the flexible multiple sleeve 500 to fix and seal both ends of the pod 530.
- the guide chain 100 is inserted into one or more pods 530 of the flexible multiple sleeves, preferably the outermost pod 530, to prevent sagging due to self-weight in the straight portion of the flexible multiple sleeves, and to flex It can perform the function of maintaining a constant radius of curvature in the part, it can be made of a material such as metal, plastic.
- the clamp 600 may suppress the dust generated by friction between the inner surface of the pod 530 and the cables 200 inserted therein to be discharged to the outside, so that the ultra precision and high purity products such as semiconductor wafers may be prevented. It is suitable for use in production processes.
- the clamp 600 connects the guide chain 100 to the clamp and has an end cap 610 for sealing the end of the pod into which the guide chain 100 is inserted.
- the anti-slip pad 620 may be further included to prevent slipping of the multiple sleeves 500.
- the anti-slip pad 620 may be made of a soft rubber material to protect the cable, the bottom surface may be knurling treatment to prevent slipping.
- the multiple sleeves according to the present invention can be used in a multilayer structure in which two or more multiple sleeves are stacked with the same or different number of pods 530, and in this case, the multiple sleeve ends of the multiple layers
- the clamp 600 to be applied may also be formed in multiple layers.
- the clamp 600 applied to the multi-layered multiple sleeves includes an inner block 630 that fills the lateral void space of the multiple sleeves having a relatively small number of pods 530, and a lower clamp and an upper clamp to secure a space into which the multiple sleeves are inserted. It may further include a spacer 640 and the like inserted between.
- FIG. 5 schematically illustrates a cross-sectional structure and a manufacturing method of one embodiment of a multiple sleeve for cable protection device according to the present invention
- FIG. 6 is an enlarged view of a portion partitioned by the solid line in FIG. 5.
- the multiple sleeve 500 may be formed by partial bonding of the upper flexible member 510 and the lower flexible member 520, and the upper flexible member 510.
- the pod 530 may be formed, wherein the upper flexible member 510 is made of a flexible resin such as polyurethane.
- Abrasion resistant layer made of a resin having excellent abrasion resistance, lubrication, etc., and a low friction coefficient on each of the upper and lower surfaces of the elastic layer 511, which relieve the stress acting upon repeated bending movement of the multiple sleeves.
- 512, 512 ′ may be formed by bonding an adhesive layer 513 formed from an adhesive composition such as hot melt, and the lower flexible member 520 may be formed in a symmetrical structure with the upper flexible member 520. It can be.
- the wear resistant layers 512 'and 522' forming the inner surface of the pod 530 among the wear resistant layers 512, 512 ', 522 and 522' included in each of the flexible members 510 and 520 are the same or different. It may include a plurality of wear-resistant layer columns spaced at intervals of the length, the outermost wear-resistant layer columns of the left and right of the plurality of wear-resistant layer (512 ', 522') columns are each of their outer ends
- the plurality of sleeves 500 may be spaced apart from each other at the same or different lengths from the outlines of the left and right ends of the sleeve 500.
- the upper flexible member 510 is bonded by an adhesive composition such as hot melt, which is eluted through a gap formed between the columns of the plurality of wear resistant layers 512 and 522 'and thermally bonded to each other.
- the lower flexible member 520 may be locally bonded, and one or more pods 530 may be formed through which non-bonded portions between the joints may be inserted.
- the inner surface of the pod 530 is made of wear-resistant layers 512 ', 522' made of a resin having excellent abrasion resistance, lubricity, etc., and a low friction coefficient, cables and the like inserted into the pod 530 are accommodated.
- the cables can be avoided or minimized from being damaged by friction, and the cables can be protected by allowing the cables to be easily inserted into the pod.
- the bonding is performed when the upper flexible members 510 and the lower flexible members 520 are laminated to each other by thermal fusion of an adhesive composition such as hot melt included in the respective adhesive layers 513 and 523, respectively.
- the hot melt portion may be thermally fused to an adhesive composition such as the hot melt at a high temperature and a high pressure.
- the stretchable layers 511 and 521 are also melted together with the adhesive layers 513 and 523 formed from the adhesive composition at the bonded portion.
- the bonding strength may be further improved, and when the adhesive layers 513 and 523 and the elastic layers 511 and 521 are all made of the same urethane material, the bonding strength may be further improved.
- the bonded portion is passed through a pair of rollers heated to 120 to 190 °C, for example, after the first heat-sealed adhesive composition such as the hot melt in a pressurized state of 2 to 5 MPa, and then to 70 to 110 °C While passing between a pair of heated rollers, the adhesive composition such as hot melt may be secondary heat-sealed in a pressurized state of 2 to 5 MPa.
- the second heat fusion may be further performed to improve the bonding strength of the portion joined by the first heat fusion and to remove surface wrinkles, etc. generated during the first heat fusion.
- the wear resistant layers 512 ′ and 522 ′ may satisfy the condition of Equation 1 below.
- d is the diameter of the circle (mm) with the same cross-sectional area as the maximum cross-sectional area of the cables inserted into any pod 530,
- x is the width length in mm of the wear resistant layers 512 ', 522' forming the pod
- y is the interval between the wear resistant layer column and the other wear resistant layer column or the gap between the outermost wear resistant layer column ends in mm
- a 0.08 to 0.12
- b 0.09 to 0.10.
- Equation 1 [bd + 1] is a Gaussian function, and an integer discarding the prime of bd + 1.
- the wear-resistant layers 512 ', 522' form the pod according to the cross-sectional area of the cable that is inserted outside the condition of Equation 1, i.e., any pod 530.
- the width length (x) of the wear resistant layer 512 ', 522' columns and / or the spacing between the wear resistant layer column and another adjacent wear resistant layer column or the spacing y of the outermost wear resistant layer column ends
- the multiple sleeves for the cable protection device according to the present invention is greatly reduced in durability, in particular, because the durability of the joint of the upper flexible member and the lower flexible member is greatly reduced, so that the joint is locally
- the present invention was completed by empirically confirming that a gap may be formed between the upper flexible member and the lower flexible member in the damaged joint, and through the gap, the pod 530 may be damaged. Parts and dust can be discharged to the outside are causing a process error in a high-precision and high-purity product manufacturing processes, or respectively into the plurality of pods 530
- each of the plurality of pods 530 can be inserted into the cable of a different cross-sectional area, each pod (assuming that the condition of Equation 1) is satisfied. Width x of the wear-resistant layer 512 ', 522' forming the pods, and / or the width of the different x and / or y, depending on the cross-sectional area of the cables inserted into the 530 The spacing between the wear layer column and the other alloy layer may be retained or the spacing y of the outermost wear layer column ends.
- the diameter d of a circle having the same cross-sectional area as the maximum cross-sectional area of the cables inserted into any pod 530 may be 3.8 to 10.0 mm
- the wear-resistant layer forming the pod ( 512 ', 522') the width length (x) of the column is 15 to 23 mm
- the spacing between the wear resistant layer column and the other wear resistant column or the gap (y) at the end of the outermost wear resistant layer column is 1.5
- the thickness of the stretchable layers 511 and 521 is 0.2 to 0.4 mm
- the thickness of the wear resistant layers 512, 512 ', 522 and 522' is 0.05 to 0.15 mm
- the thickness of the adhesive layers 513 and 523 is 0.025 to 0.075 mm.
- the wear resistant layers 512, 512 ′, 522, 522 ′ have excellent abrasion resistance, lubricity, and the like, the friction coefficient is low, when the wear layers 512, 512 ′, 522, 522 ′ are disposed on the inner surface of the pod 530, the wear layers 512, 512 ′, 522, 522 ′ It is possible to avoid or suppress damage caused by friction and at the same time suppress the occurrence of dust caused by the friction, while when disposed on the outer surface of the pod 530 is damaged by friction between the flexible multiple sleeve 500 It is possible to avoid or suppress this and at the same time suppress the generation of dust due to the friction.
- the resin forming the wear resistant layers 512, 512 ', 522, 522' may be selected from, for example, polytetrafluoroethylene (PTFE), fluoroethylene propylene (FEP), polyfluoroalkoxy (PFA), and the like.
- PTFE polytetrafluoroethylene
- FEP fluoroethylene propylene
- PFA polyfluoroalkoxy
- PTFE polytetrafluoroethylene
- ePTFE expanded polytetrafluoroethylene
- the expanded polytetrafluoroethylene is a polymer material made by chemically bonding small units in the form of chains or nets, and has a porous structure in which micropores are formed, and has excellent heat resistance, chemical resistance, and a very low coefficient of friction.
- all chemicals are chemically resistant and their surfaces are smooth and their physical properties can be maintained over a wide temperature range.
- the expanded polytetrafluoroethylene ePTFE
- ePTFE expanded polytetrafluoroethylene
- the discharge may cause a process error or the like, or may cause a signal or control error of a cable inserted into the pod 530.
- the wear resistant layers 512, 512 ′, 522, 522 ′, in particular, the wear resistant layers 512, 522 disposed on the outer surface of the pod 530 may be antistatically treated.
- the antistatic treatment may be performed by dipping the material of the flexible multiple sleeve 500 into an antistatic agent or spraying an antistatic agent on the surface of the flexible multiple sleeve 500.
- the antistatic agent may include an antistatic particle having a positive or negative charge such as conductive nano carbon or a metal or a conductive polymer or ionomer, a solvent in which the antistatic particle is dispersed, a surfactant which facilitates dispersion of the particle, and the like. .
- the conductive polymer or ionomer may be selected from polyacetylene, polypyrrole, polythiophene, polyphenylene, polyphenylene sulfide, polyaniline, and the like, and may preferably be a conductive polymer or ionomer including fluorinated particles.
- the solvent may be a solvent such as an acrylic solvent such as acrylate and an alcohol solvent such as isopropyl alcohol.
- the solvent in the antistatic agent is volatilized, and the positively charged or negatively charged antistatic particles form the expanded polytetrafluoroethylene (ePTFE) constituting the wear resistant layer.
- ePTFE expanded polytetrafluoroethylene
- the positively or negatively charged particles do not remain on the surfaces of the wear resistant layers 512, 512 ′, 522, 522 ′, they are also deposited on the structure of the internal fine meshes, and thus the wear resistant layers 512, 512 ′, 522, 522 ′.
- the antistatic function can be stably performed without lowering the physical properties of the wear resistant layers 512, 512 ′, 522, and 522 ′ without being removed by friction between the layers.
- the hot melts included in the adhesive layers 513 and 523 are not particularly limited as long as they can be bonded by thermal fusion under the conditions described above.
- polyurethane, thermoplastic polyurethane, polyethersulfone, polyamide, and ethylene vinyl Acetate-based hot melts can be applied.
- PU Polyurethane
- the multi-sleeve for the cable protection device according to the present invention was confirmed that the joint is not damaged even at high internal pressure because of the excellent durability of the joint of the upper flexible member and the lower flexible member, As a result, the joint is not damaged even after 10 million repeated bending movements, and dust inside the pod is leaked to the outside through a gap caused by the damage of the joint, causing process errors in the production process of ultra-precision and high-purity products.
- Each cable inserted into the plurality of pods and adjacent cables can be prevented from being damaged by friction with each other.
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Abstract
The present invention relates to a multi-sleeve for a cable protection device and a cable protection device including the same. Specifically, the present invention relates to a multi-sleeve for a cable protection device and a cable protection device including the same, wherein the multi-sleeve not only can protect and more stably support cables used for a movable body, such as a working machine, an electronic device, an industrial robot, or a transport machine, which repeatedly moves, so as to prevent the cables from being damaged, but also has excellent durability so as not to be damaged even by repeated curved movement, thereby having high reliability. As a result, the multi-sleeve can prevent a process error and damage to cables due to dust, and are thus suitable for a process of producing a high-precision and high-purity product, such as a semiconductor wafer.
Description
본 발명은 케이블류 보호장치용 다중 슬리브 및 이를 포함하는 케이블류 보호장치에 관한 것이다. 구체적으로, 본 발명은 반복적인 이동을 수행하는 공작기계, 전자기기, 산업용 로보트, 운반기계 등의 이동체에 사용되는 케이블류를 보호하고 더욱 안정적으로 지지함으로써 상기 케이블류의 손상을 방지할 수 있을 뿐만 아니라, 내구성이 우수하여 반복적인 굴곡이동에도 손상되지 않기 때문에 신뢰성이 높아 결과적으로 분진에 의한 공정 오류 및 케이블류 손상을 억제할 수 있어 반도체 웨이퍼 같은 초정밀 및 고순도 제품의 생산공정에 적합한 케이블류 보호장치용 다중 슬리브 및 이를 포함하는 케이블류 보호장치에 관한 것이다.The present invention relates to a multiple sleeve for a cable protection device and a cable protection device comprising the same. Specifically, the present invention can prevent damage to the cables by protecting and more stably supporting the cables used in moving objects such as machine tools, electronic devices, industrial robots, conveying machines, etc. that perform repetitive movements. In addition, it has high durability and is not damaged by repeated bending movements, so it is highly reliable and can suppress process errors and cables damage caused by dust, which is suitable for the production process of ultra-precision and high-purity products such as semiconductor wafers. The present invention relates to a multi-sleeve and a cable protection device including the same.
공작기계, 전자기기, 산업용 로버트, 운반기계 등의 이동체에 사용되는 전선 케이블, 광섬유 케이블, 유체 공급호스 등의 가요성 케이블이나 호스 등(이하, '케이블류'라 칭한다)은 상기 이동체의 이동에 따른 상기 케이블류의 뒤틀림, 케이블류 상호간의 마찰이나 상기 케이블류에 인가되는 인장력, 굽힘력 등에 의해 손상될 수 있기 때문에, 상기 케이블류를 보호하고 안정적으로 지지함으로써 상기 이동체에 사용되는 케이블류의 손상을 방지할 수 있는 케이블류 보호장치가 사용되고 있다.Flexible cables and hoses (hereinafter, referred to as "cables"), such as electric wire cables, optical fiber cables, and fluid supply hoses, which are used for moving objects such as machine tools, electronic devices, industrial robots, conveying machines, etc. Since the cables may be damaged by the warping of the cables, friction between the cables, or tensile force and bending force applied to the cables, damage to the cables used for the moving body by protecting and stably supporting the cables. Cable protectors are used to prevent this.
종래 케이블류 보호장치는 케이블류에 해당하는 전선 케이블, 유체 공급호스 등이 각각 삽입되는 하나 이상의 포드(pod)를 포함하는 가요성 다중 슬리브를 포함하고, 상기 다중 슬리브는 가요성을 구현하기 위해 통상 고분자 소재로 이루어질 수 있으며, 상기 다중 슬리브를 구성하는 상부 가요성 부재와 하부 가요성 부재가 부분적으로 접합됨으로써 상기 하나 이상의 포드(pod)를 형성할 수 있다.Conventional cable protectors include flexible multiple sleeves including one or more pods into which cable cables, fluid supply hoses, and the like corresponding to the cables are inserted, and the multiple sleeves are typically designed to achieve flexibility. It may be made of a polymer material, and the upper flexible member and the lower flexible member constituting the multiple sleeves may be partially bonded to form the at least one pod.
그러나, 종래 케이블류 보호장치에 포함되는 상기 가요성 다중 슬리브는 공작기계, 전자기기, 산업용 로버트, 운반기계 등의 이동체에 적용되는 경우 반복적으로 굴곡이동함에 따라 상기 가요성 다중 슬리브를 구성하는 상부 가요성 부재와 하부 가요성 부재의 접합부가 국소적으로 손상될 수 있고, 상기 손상된 접합부에서 상부 가요성 부재와 하부 가요성 부재 사이에 틈이 형성될 수 있으며, 이러한 틈을 통해 상기 포드(pod) 내부의 분진 등이 외부로 유출되어 초정밀 및 고순도 제품의 생산공정에서의 공정 오류를 유발하거나 인접한 케이블류들이 서로 마찰에 의해 손상될 수 있다.However, the flexible multi-sleeve included in the conventional cable protection device is an upper flexible constituting the flexible multi-sleeve as it repeatedly bends when applied to a moving body such as a machine tool, an electronic device, an industrial robot, a conveying machine, and the like. The junction of the male member and the lower flexible member may be locally damaged, and a gap may be formed between the upper flexible member and the lower flexible member at the damaged joint, through which the interior of the pod is opened. Dust may leak to the outside, causing process errors in the production of ultra-precision and high-purity products, or adjacent cables may be damaged by friction with each other.
따라서, 반복적인 이동을 수행하는 공작기계, 전자기기, 산업용 로보트, 운반기계 등의 이동체에 사용되는 케이블류를 보호하고 더욱 안정적으로 지지함으로써 상기 케이블류의 손상을 방지할 수 있을 뿐만 아니라, 내구성이 우수하여 반복적인 굴곡이동에도 손상되지 않기 때문에 신뢰성이 높아 결과적으로 분진에 의한 공정 오류 및 케이블류 손상을 억제할 수 있어 반도체 웨이퍼 같은 초정밀 및 고순도 제품의 생산공정에 적합한 케이블류 보호장치용 다중 슬리브 및 이를 포함하는 케이블류 보호장치가 절실히 요구되고 있는 실정이다.Therefore, by protecting and more stably supporting cables used in moving objects such as machine tools, electronic devices, industrial robots, conveying machines, etc., which perform repetitive movements, damage of the cables can be prevented and durability is also improved. As it is excellent and is not damaged by repeated bending movements, it is highly reliable and consequently suppresses process error and cable damage caused by dust, so that multiple sleeves for cable protection devices suitable for the production process of high precision and high purity products such as semiconductor wafers and There is an urgent need for a cable protection device including the same.
본 발명은 공작기계, 전자기기, 산업용 로보트, 운반기계 등의 이동체에 사용되는 케이블류를 보호하고 더욱 안정적으로 지지함으로써 상기 케이블류의 손상을 방지할 수 있는 케이블류 보호장치용 다중 슬리브 및 이를 포함하는 케이블류 보호장치를 제공하는 것을 목적으로 한다.The present invention includes a multi-sleeve for the cable protection device that can prevent damage to the cables by protecting and more stably supporting the cables used in moving objects such as machine tools, electronic devices, industrial robots, conveying machines, and the like An object of the present invention is to provide a cable protection device.
또한, 본 발명은 내구성이 우수하여 반복적인 굴곡이동에도 손상되지 않기 때문에 신뢰성이 높아 결과적으로 분진에 의한 공정 오류 및 케이블류 손상을 억제할 수 있어 반도체 웨이퍼 같은 초정밀 및 고순도 제품의 생산공정에 적합한 케이블류 보호장치용 다중 슬리브 및 이를 포함하는 케이블류 보호장치를 제공하는 것을 목적으로 한다.In addition, the present invention has excellent durability and is not damaged by repeated bending movements, which is highly reliable, and consequently can suppress process errors and cables damage due to dust, which is suitable for the production process of ultra-precision and high-purity products such as semiconductor wafers. It is an object of the present invention to provide multiple sleeves for current protection devices and cable protection devices including the same.
상기 과제를 해결하기 위해, 본 발명은,In order to solve the above problems, the present invention,
케이블, 유체 공급호스 또는 가이드 체인이 삽입되어 수용될 수 있는 하나 이상의 포드(pod)를 포함하는 케이블류 보호장치용 다중 슬리브로서, 상기 다중 슬리브는 상부 가요성 부재 및 하부 가요성 부재의 부분적 접합에 의해 형성되고, 상기 포드는 상기 상부 가요성 부재와 상기 하부 가요성 부재의 접합부들 사이의 접합되지 않는 부분에 의해 형성되며, 상기 상부 가요성 부재는 가요성 수지로 이루어진 신축층, 상기 신축층의 상부 및 하부 표면 각각에 배치되고 마찰계수가 낮은 수지로 이루어진 내마모층, 상기 신축층과 상기 내마모층 사이에서 이들을 서로 접합시키는 접착 조성물에 의해 형성된 접착층을 포함하고, 상기 내마모층 중 상기 신축층의 하부 표면에 배치되어 상기 포드의 내면을 형성하는 내마모층은 동일하거나 상이한 길이의 간격으로 이격되는 복수개의 내마모층 컬럼을 포함하고, 상기 복수개의 내마모층 컬럼 중 좌측 및 우측의 최외측 내마모층 컬럼은 이들의 외측 말단 각각이 상기 다중 슬리브의 좌측 및 우측 말단의 외곽선으로부터 동일하거나 상이한 길이의 간격으로 이격되어 있으며, 상기 하부 가요성 부재는 상기 상부 가요성 부재와 대칭되는 적층 구조를 갖고, 상기 상부 가요성 부재에 포함된 내마모층 컬럼 사이 및 말단에 형성된 간격과 상기 하부 가요성 부재에 포함된 내마모층 컬럼 사이 및 말단에 형성된 간격을 통해 각각 유출되는 접착 조성물이 서로 접합됨으로써 상기 접합부가 형성되는, 다중 슬리브를 제공한다.Multiple sleeves for cable protection comprising one or more pods into which a cable, fluid supply hose or guide chain can be inserted and received, said multiple sleeves being adapted to the partial joining of the upper flexible member and the lower flexible member. And the pod is formed by an unbonded portion between the joint portions of the upper flexible member and the lower flexible member, and the upper flexible member is a stretchable layer made of a flexible resin, the stretchable layer of A wear-resistant layer disposed on each of the upper and lower surfaces and having a low coefficient of friction, and an adhesive layer formed by an adhesive composition bonding the elastic layer and the wear-resistant layer to each other, wherein the stretchable layer of the wear-resistant layer is The wear resistant layers disposed on the lower surface of the layer to form the inner surface of the pod are of equal or different lengths of spacing. And a plurality of wear resistant layer columns spaced apart from each other, wherein the outermost wear resistant layer columns on the left and right of the plurality of wear resistant layer columns have their outer ends equal from the outline of the left and right ends of the multiple sleeves, respectively. Or spaced at intervals of different lengths, wherein the lower flexible member has a laminated structure symmetrical with the upper flexible member, the gap formed between and at the ends and between the wear resistant layer columns included in the upper flexible member, and the lower flexible member. A plurality of sleeves are provided, in which the bonding portions are formed by bonding the adhesive compositions that each flow out between the wear-resistant layer columns included in the flexible member and through gaps formed at the ends thereof are bonded to each other.
여기서, 상기 포드의 내면을 형성하는 내마모층은 아래 수학식 1의 조건을 만족하는 것을 특징으로 하는, 다중 슬리브를 제공한다.Here, the wear-resistant layer forming the inner surface of the pod provides a multiple sleeve, characterized in that to satisfy the condition of the following equation (1).
[수학식 1][Equation 1]
y=ax+0.15[bd+1]±0.15y = ax + 0.15 [bd + 1] ± 0.15
상기 수학식 1에서,In Equation 1,
d는 임의의 포드에 삽입되는 케이블류의 최대 단면적과 동일한 단면적을 갖는 원의 직경(mm)이고,d is the diameter (mm) of the circle having the same cross-sectional area as the maximum cross-sectional area of the cables inserted into any pod,
x는 상기 포드를 형성하는 내마모층 컬럼의 폭 길이(mm)이고,x is the width length (mm) of the wear resistant layer column forming the pod,
y는 상기 내마모층 컬럼과 인전합 다른 내마모층 컬럼 사이의 간격 또는 최외곽 내마모층 컬럼 말단의 간격(mm)이고,y is the interval between the wear resistant layer column and the other wear resistant layer column or the gap between the outermost wear resistant layer column ends in mm,
a는 0.08 내지 0.12이고,a is 0.08 to 0.12,
*b는 0.09 내지 0.10이다.* b is 0.09 to 0.10.
또한, 상기 포드에 삽입되는 케이블류의 최대 단면적과 동일한 단면적을 갖는 원의 직경(d)은 3.8 내지 10.0 mm, 상기 포드를 형성하는 내마모층 컬럼의 폭 길이(x)는 15 내지 23 mm, 상기 내마모층 컬럼과 인전합 다른 내마모층 컬럼 사이의 간격 또는 최외곽 내마모층 컬럼 말단의 간격(y)은 1.5 내지 2.5 mm인 것을 특징으로 하는, 다중 슬리브를 제공한다.In addition, the diameter (d) of the circle having the same cross-sectional area as the maximum cross-sectional area of the cable to be inserted into the pod is 3.8 to 10.0 mm, the width length (x) of the wear-resistant layer column forming the pod is 15 to 23 mm, The spacing between the wear resistant layer column and the other wear resistant layer column or the gap y of the outermost wear resistant layer column ends is 1.5 to 2.5 mm, providing multiple sleeves.
한편, 상기 신축층의 두께는 0.2 내지 0.4 mm, 내마모층의 두께는 0.05 내지 0.15 mm, 상기 접착층의 두께는 0.025 내지 0.075 mm인 것을 특징으로 하는, 다중 슬리브를 제공한다.On the other hand, the thickness of the elastic layer is 0.2 to 0.4 mm, the thickness of the wear-resistant layer is 0.05 to 0.15 mm, the thickness of the adhesive layer is 0.025 to 0.075 mm, it provides a multiple sleeve.
그리고, 상기 신축층은 폴리우레탄 수지를 포함하는 것을 특징으로 하는, 다중 슬리브를 제공한다.And, the stretch layer provides a multiple sleeve, characterized in that containing a polyurethane resin.
나아가, 상기 내마모층은 팽창 폴리테트라플루오로에틸렌(ePTFE) 수지를 포함하는 것을 특징으로 하는, 다중 슬리브를 제공한다.Furthermore, the wear resistant layer provides multiple sleeves, characterized in that it comprises expanded polytetrafluoroethylene (ePTFE) resin.
또한, 상기 접착 조성물은 핫멜트를 포함하는 것을 특징으로 하는, 다중 슬리브를 제공한다.In addition, the adhesive composition provides a multiple sleeve, characterized in that it comprises a hot melt.
그리고, 적어도 하나의 상기 내마모층은 복수의 미세기공이 형성된 다공성 수지를 포함하고, 상기 복수의 미세기공 중 적어도 일부에 대전 방지 입자가 포함되는 것을 특징으로 하는, 다중 슬리브를 제공한다.The at least one wear-resistant layer includes a porous resin in which a plurality of micropores are formed, and at least some of the plurality of micropores includes antistatic particles.
여기서, 상기 대전 방지 입자는 전도성 나노 카본, 전도성 나노 금속, 전도성 폴리머 및 이오노머로 이루어진 그룹으로부터 선택된 1종 이상의 양전하 또는 음전하를 띄는 입자를 포함하는 것을 특징으로 하는, 다중 슬리브를 제공한다.Here, the antistatic particles provide a multiple sleeve, characterized in that it comprises one or more positively or negatively charged particles selected from the group consisting of conductive nano carbon, conductive nano metal, conductive polymer and ionomer.
또한, 적어도 하나의 상기 내마모층은 작은 단위체들이 사슬 혹은 그물 형태로 결합되어 미세 그물망 형태로 형성된 고분자 수지를 포함하고, 상기 미세 그물망 형태의 조직에 대전 방지 입자가 붙어 있는 것을 특징으로 하는, 다중 슬리브를 제공한다.In addition, the at least one wear-resistant layer comprises a polymer resin formed in a fine mesh form by combining small units in a chain or a net form, characterized in that the antistatic particles are attached to the fine mesh form tissue, Provide a sleeve.
나아가, 상기 접합부에서 상기 접착층과 상기 신축층이 모두 용융되어 접합되는 것을 특징으로 하는, 다중 슬리브를 제공한다.Furthermore, in the bonding portion, both the adhesive layer and the stretchable layer is characterized in that the molten bonded to provide a multiple sleeve.
한편, 상기 다중 슬리브; 상기 다중 슬리브의 하나 이상의 포드에 삽입되어 수용되는 가이드 체인; 및 상기 다중 슬리브의 양 말단에 배치되어 상기 포드의 양 말단을 고정하고 실링하는 클램프를 포함하는, 케이블류 보호장치를 제공한다.On the other hand, the multiple sleeves; A guide chain inserted into and received in one or more pods of the multiple sleeves; And clamps disposed at both ends of the multiple sleeves to fix and seal both ends of the pod.
본 발명에 따른 케이블류 보호장치용 다중 슬리브는 가요성 소재로 이루어지고 특정하게 설계된 형상의 하나 이상의 포드(pod)에 케이블류가 안정적으로 삽입됨으로써 상기 케이블류를 보호하고 더욱 안정적으로 지지함으로써 상기 케이블류의 손상을 방지할 수 있는 우수한 효과를 나타낸다.The multi-sleeve for cable protection device according to the present invention is made of a flexible material and the cable is stably inserted into one or more pods of a specially designed shape, thereby protecting and supporting the cable more stably. It shows an excellent effect that can prevent damage of the kind.
또한, 본 발명에 따른 케이블류 보호장치용 다중 슬리브는 특정하게 설계된 형상의 하나 이상의 포드(pod)를 통해 내구성이 우수하여 반복적인 굴곡이동에도 손상되지 않기 때문에 신뢰성이 높아 결과적으로 분진에 의한 공정 오류 및 케이블류 손상을 억제할 수 있는 우수한 효과를 나타낸다.In addition, the multi-sleeve for the cable protection device according to the present invention is highly reliable because it is durable through one or more pods of a specifically designed shape and is not damaged by repeated bending movements, resulting in process errors caused by dust. And an excellent effect of suppressing cable damage.
도 1은 본 발명에 따른 케이블류 보호장치에 관한 하나의 실시예를 개략적으로 도시한 것이다.Figure 1 schematically shows one embodiment of a cable protection device according to the present invention.
도 2는 도 1에 도시된 케이블류 보호장치에서 다중 슬리브에 케이블류 및 가이드 체인이 삽입된 모습에 관한 하나의 실시예를 개략적으로 도시한 것이다.FIG. 2 schematically illustrates one embodiment of the cable and the guide chain inserted into the multiple sleeves in the cable protection device shown in FIG.
도 3은 도 1에서 A-A' 단면의 구조를 개략적으로 도시한 것이다.FIG. 3 schematically illustrates the structure of the AA ′ cross section in FIG. 1.
도 4는 본 발명에 따른 다중 슬리브가 복층인 경우 클램프의 단면 구조를 개략적으로 도시한 것이다.Figure 4 schematically shows the cross-sectional structure of the clamp when the multiple sleeves according to the present invention is a multilayer.
도 5는 본 발명에 따른 케이블류 보호장치용 다중 슬리브에 관한 하나의 실시예의 단면 구조 및 제조방법을 개략적으로 도시한 것이다.Figure 5 schematically shows a cross-sectional structure and a manufacturing method of one embodiment of a multiple sleeve for a cable protection device according to the present invention.
도 6는 도 5에서 이점 실선으로 구획된 부분을 확대 도시한 것이다.FIG. 6 is an enlarged view of a portion partitioned by the solid line in FIG. 5.
이하, 본 발명의 바람직한 실시예들을 상세히 설명하기로 한다. 그러나, 본 발명은 여기서 설명된 실시예들에 한정되지 않고 다른 형태로 구체화될 수도 있다. 오히려, 여기서 소개되는 실시예들은 개시된 내용이 철저하고 완전해질 수 있도록, 그리고 당업자에게 본 발명의 사상이 충분히 전달될 수 있도록 하기 위해 제공되어지는 것이다. 명세서 전체에 걸쳐서 동일한 참조번호들은 동일한 구성요소들을 나타낸다.Hereinafter, preferred embodiments of the present invention will be described in detail. However, the invention is not limited to the embodiments described herein but may be embodied in other forms. Rather, the embodiments introduced herein are provided so that the disclosure may be made thorough and complete, and to fully convey the spirit of the invention to those skilled in the art. Like numbers refer to like elements throughout.
도 1은 본 발명에 따른 케이블류 보호장치에 관한 하나의 실시예를 개략적으로 도시한 것이고, 도 2는 도 1에 도시된 케이블류 보호장치에서 다중 슬리브에 케이블류 및 가이드 체인이 삽입된 모습에 관한 하나의 실시예를 개략적으로 도시한 것이며, 도 3은 도 1에서 A-A' 단면의 구조를 개략적으로 도시한 것이고, 도 4는 본 발명에 따른 다중 슬리브가 복층인 경우 클램프의 단면 구조를 개략적으로 도시한 것이다.Figure 1 schematically shows an embodiment of the cable protection device according to the present invention, Figure 2 is a view showing the cable and the guide chain is inserted into the multiple sleeves in the cable protection device shown in FIG. Figure 3 schematically shows the structure of the cross-section AA 'in Figure 1, Figure 4 schematically shows the cross-sectional structure of the clamp when multiple sleeves in accordance with the present invention is a multi-layer It is shown.
도 1 및 2에 도시된 바와 같이, 본 발명에 따른 케이블류 보호장치는 하나 이상의 케이블류(200), 가이드 체인(100), 유체 공급호스(미도시) 등이 삽입되어 수용될 수 있는 하나 이상의 포드(pod)(530)를 포함하는 가요성 다중 슬리브(500), 상기 가요성 다중 슬리브(500)의 하나 이상의 포드(530), 바람직하게는 최외곽에 배치된 하나 이상의 포드(530)에 삽입되어 수용되는 가이드 체인(100), 및 상기 가요성 다중 슬리브(500)의 양 말단에 배치되어 상기 포드(530)의 양 말단을 고정하고 실링(sealing)하는 클램프(600)를 포함할 수 있다.As shown in Figures 1 and 2, the cable protection device according to the present invention is one or more cables 200, guide chain 100, one or more that can be inserted and accommodated fluid supply hose (not shown), etc. Insert into a flexible multiple sleeve 500 comprising a pod 530, one or more pods 530 of the flexible multiple sleeve 500, preferably one or more outermost pods 530. And a guide chain 100 accommodated and a clamp 600 disposed at both ends of the flexible multiple sleeve 500 to fix and seal both ends of the pod 530.
상기 가이드 체인(100)은 상기 가요성 다중 슬리브의 하나 이상의 포드(530), 바람직하게는 최외각 포드(530)에 삽입되어 상기 가요성 다중 슬리브의 직선 부분에서 자중에 의한 처짐을 방지하고, 굴곡 부분에서의 일정한 곡률 반경을 유지하는 기능을 수행할 수 있고, 금속, 플라스틱 등의 소재로 이루어질 수 있다.The guide chain 100 is inserted into one or more pods 530 of the flexible multiple sleeves, preferably the outermost pod 530, to prevent sagging due to self-weight in the straight portion of the flexible multiple sleeves, and to flex It can perform the function of maintaining a constant radius of curvature in the part, it can be made of a material such as metal, plastic.
그리고, 상기 클램프(600)는 상기 포드(530) 내면과 이에 삽입되는 케이블류(200)와의 마찰에 의해 발생하는 분진이 외부로 배출되는 것을 억제할 수 있어, 반도체 웨이어 같은 초정밀 및 고순도 제품의 생산공정에서 사용하기에 적합하다.In addition, the clamp 600 may suppress the dust generated by friction between the inner surface of the pod 530 and the cables 200 inserted therein to be discharged to the outside, so that the ultra precision and high purity products such as semiconductor wafers may be prevented. It is suitable for use in production processes.
또한, 도 3에 도시된 바와 같이, 상기 클램프(600)는 가이드 체인(100)을 상기 클램프에 연결하며 가이드 체인(100)이 삽입된 포드의 말단을 실링하는 엔드캡(610), 다중 슬리브(500)가 클램프 내부에서 빠지는 것을 방지하기 위해 다중 슬리브(500)의 미끄러짐을 방지하는 슬립방지 패드(620) 등을 추가로 포함할 수 있다. 여기서, 슬립방지 패드(620)는 케이블을 보호하기 위해 연질 고무 재질로 이루어질 수 있고, 미끄럼 방지를 위해 바닥면은 널링(knurling) 처리가 될 수 있다.In addition, as shown in FIG. 3, the clamp 600 connects the guide chain 100 to the clamp and has an end cap 610 for sealing the end of the pod into which the guide chain 100 is inserted. In order to prevent the 500 from slipping out of the clamp, the anti-slip pad 620 may be further included to prevent slipping of the multiple sleeves 500. Here, the anti-slip pad 620 may be made of a soft rubber material to protect the cable, the bottom surface may be knurling treatment to prevent slipping.
나아가, 도 4에 도시된 바와 같이, 본 발명에 따른 다중 슬리브는 포드(530) 갯수가 동일하거나 상이한 2개 이상의 다중 슬리브가 적층된 복층의 구조로 사용될 수 있고, 이러한 경우 복층의 다중 슬리브 말단에 적용되는 클램프(600) 역시 복층으로 형성될 수 있다. 복층의 다중 슬리브에 적용되는 클램프(600)는 포드(530) 갯수가 상대적으로 작은 다중 슬리브의 측면 빈 공간을 메우는 이너블록(630), 다중 슬리브가 삽입되는 공간을 확보하기 위해 하층 클램프와 상층 클램프 사이에 삽입되는 스페이서(640) 등을 추가로 포함할 수 있다. Furthermore, as shown in FIG. 4, the multiple sleeves according to the present invention can be used in a multilayer structure in which two or more multiple sleeves are stacked with the same or different number of pods 530, and in this case, the multiple sleeve ends of the multiple layers The clamp 600 to be applied may also be formed in multiple layers. The clamp 600 applied to the multi-layered multiple sleeves includes an inner block 630 that fills the lateral void space of the multiple sleeves having a relatively small number of pods 530, and a lower clamp and an upper clamp to secure a space into which the multiple sleeves are inserted. It may further include a spacer 640 and the like inserted between.
도 5는 본 발명에 따른 케이블류 보호장치용 다중 슬리브에 관한 하나의 실시예의 단면 구조 및 제조방법을 개략적으로 도시한 것이고, 도 6는 도 5에서 이점 실선으로 구획된 부분을 확대 도시한 것이다.FIG. 5 schematically illustrates a cross-sectional structure and a manufacturing method of one embodiment of a multiple sleeve for cable protection device according to the present invention, and FIG. 6 is an enlarged view of a portion partitioned by the solid line in FIG. 5.
도 5에 도시된 바와 같이, 본 발명에 따른 다중 슬리브(500)는 상부 가요성 부재(510) 및 하부 가요성 부재(520)의 부분적 접합에 의해 형성될 수 있고, 상기 상부 가요성 부재(510) 및 상기 하부 가요성 부재(520)의 접합부들 사이의 접합되지 않는 부분에 의해 포드(530)가 형성될 수 있으며, 여기서 상기 상부 가요성 부재(510)는 폴리우레탄 등의 가요성 수지로 이루어지며 상기 다중 슬리브의 반복적인 굴곡 이동시에 작용하는 응력을 완화시켜 주는 신축층(511)의 상부 및 하부 표면 각각에 불소수지 등의 내마모성, 윤활성 등이 우수하고 마찰계수가 낮은 수지로 이루어진 내마모층(512,512')이 핫멜트 등의 접착 조성물로부터 형성된 접착층(513)에 의해 접합됨으로써 형성될 수 있으며, 상기 하부 가요성 부재(520)는 상기 상부 가요성 부재(520)와 대칭되는 구조로 적층될 수 있다.As shown in FIG. 5, the multiple sleeve 500 according to the present invention may be formed by partial bonding of the upper flexible member 510 and the lower flexible member 520, and the upper flexible member 510. ) And a non-bonded portion between the joints of the lower flexible member 520, the pod 530 may be formed, wherein the upper flexible member 510 is made of a flexible resin such as polyurethane. Abrasion resistant layer made of a resin having excellent abrasion resistance, lubrication, etc., and a low friction coefficient on each of the upper and lower surfaces of the elastic layer 511, which relieve the stress acting upon repeated bending movement of the multiple sleeves. 512, 512 ′ may be formed by bonding an adhesive layer 513 formed from an adhesive composition such as hot melt, and the lower flexible member 520 may be formed in a symmetrical structure with the upper flexible member 520. It can be.
또한, 상기 가요성 부재(510,520) 각각에 포함된 내마모층(512,512',522,522') 중 포드(pod)(530)의 내면을 형성하는 내마모층(512',522')은 동일하거나 상이한 길이의 간격으로 이격된 복수개의 내마모층 컬럼을 포함할 수 있고, 상기 복수개의 내마모층(512',522') 컬럼 중 좌측 및 우측의 최외측 내마모층 컬럼은 이들의 외측 말단 각각이 상기 다중 슬리브(500)의 좌측 및 우측 말단의 외곽선으로부터 동일하거나 상이한 길이의 간격으로 이격될 수 있다.In addition, the wear resistant layers 512 'and 522' forming the inner surface of the pod 530 among the wear resistant layers 512, 512 ', 522 and 522' included in each of the flexible members 510 and 520 are the same or different. It may include a plurality of wear-resistant layer columns spaced at intervals of the length, the outermost wear-resistant layer columns of the left and right of the plurality of wear-resistant layer (512 ', 522') columns are each of their outer ends The plurality of sleeves 500 may be spaced apart from each other at the same or different lengths from the outlines of the left and right ends of the sleeve 500.
도 3 및 4에 도시된 바와 같이, 상기 복수개의 내마모층(512,522') 컬럼 사이 및 말단에 형성된 간격을 통해 용출되는 핫멜트 등의 접착 조성물이 서로 열융착 등에 의해 접합됨으로써 상부 가요성 부재(510)와 하부 가요성 부재(520)가 국소적으로 접합되고, 접합부들 사이의 접합되지 않는 부분에 의해 케이블류가 삽입될 수 있는 하나 이상의 포드(pod)(530)가 형성될 수 있다.3 and 4, the upper flexible member 510 is bonded by an adhesive composition such as hot melt, which is eluted through a gap formed between the columns of the plurality of wear resistant layers 512 and 522 'and thermally bonded to each other. ) And the lower flexible member 520 may be locally bonded, and one or more pods 530 may be formed through which non-bonded portions between the joints may be inserted.
상기 포드(530)의 내면은 내마모성, 윤활성 등이 우수하고 마찰계수가 낮은 수지로 이루어진 내마모층(512',522')으로 이루어져 있기 때문에, 상기 포드(530)에 삽입되어 수용되는 케이블류 등과의 마찰에 의해 상기 케이블류가 손상되는 것을 회피하거나 최소화할 수 있고, 케이블류를 포드에 용이하게 삽입할 수 있게 함으로써 상기 케이블류를 보호할 수 있다.Since the inner surface of the pod 530 is made of wear- resistant layers 512 ', 522' made of a resin having excellent abrasion resistance, lubricity, etc., and a low friction coefficient, cables and the like inserted into the pod 530 are accommodated. The cables can be avoided or minimized from being damaged by friction, and the cables can be protected by allowing the cables to be easily inserted into the pod.
구체적으로, 각각 적층 형성된 상부 가요성 부재(510) 및 하부 가요성 부재(520)를 이들 각각의 접착층(513,523)에 포함된 핫멜트 등의 접착 조성물의 열융착에 의해 국소적으로 접합시킬 때, 접합되는 부분은 고온 및 고압에서 상기 핫멜트 등의 접착 조성물이 열융착될 수 있고, 바람직하게는 상기 접합되는 부분에서 상기 접착 조성물로부터 형성되는 접착층(513,523)과 함께 상기 신축층(511,521)도 용융되어 접합됨으로써 접합강도가 추가로 향상될 수 있고, 상기 접착층(513,523) 및 상기 신축층(511,521)이 모두 동일한 우레탄계 소재로 이루어지는 경우 접합력이 추가로 향상될 수 있다.Specifically, the bonding is performed when the upper flexible members 510 and the lower flexible members 520 are laminated to each other by thermal fusion of an adhesive composition such as hot melt included in the respective adhesive layers 513 and 523, respectively. The hot melt portion may be thermally fused to an adhesive composition such as the hot melt at a high temperature and a high pressure. Preferably, the stretchable layers 511 and 521 are also melted together with the adhesive layers 513 and 523 formed from the adhesive composition at the bonded portion. As a result, the bonding strength may be further improved, and when the adhesive layers 513 and 523 and the elastic layers 511 and 521 are all made of the same urethane material, the bonding strength may be further improved.
상기 접합되는 부분은 예를 들어 120 내지 190℃로 가열된 한 쌍의 롤러 사이를 통과하면서 2 내지 5 MPa의 가압 상태에서 상기 핫멜트 등의 접착 조성물이 1차 열융착된 후, 70 내지 110℃로 가열된 한 쌍의 롤러 사이를 통과하면서 2 내지 5 MPa의 가압 상태에서 상기 핫멜트 등의 접착 조성물이 2차 열융착될 수 있다. 여기서, 상기 2차 열융착은 1차 열융착에 의해 접합된 부분의 접합 강도를 향상시키고 1차 열융착시 발생한 표면 주름 등을 제거하기 위해 추가로 수행될 수 있는 것이다.The bonded portion is passed through a pair of rollers heated to 120 to 190 ℃, for example, after the first heat-sealed adhesive composition such as the hot melt in a pressurized state of 2 to 5 MPa, and then to 70 to 110 ℃ While passing between a pair of heated rollers, the adhesive composition such as hot melt may be secondary heat-sealed in a pressurized state of 2 to 5 MPa. Here, the second heat fusion may be further performed to improve the bonding strength of the portion joined by the first heat fusion and to remove surface wrinkles, etc. generated during the first heat fusion.
특히, 상기 내마모층(512',522')은 아래 수학식 1의 조건을 만족할 수 있다.In particular, the wear resistant layers 512 ′ and 522 ′ may satisfy the condition of Equation 1 below.
[수학식 1][Equation 1]
y=ax+0.15[bd+1]±0.15y = ax + 0.15 [bd + 1] ± 0.15
상기 수학식 1에서,In Equation 1,
*d는 임의의 포드(pod)(530)에 삽입되는 케이블류의 최대 단면적과 동일한 단면적을 갖는 원의 직경(mm)이고,d is the diameter of the circle (mm) with the same cross-sectional area as the maximum cross-sectional area of the cables inserted into any pod 530,
x는 상기 포드(pod)를 형성하는 내마모층(512',522') 컬럼의 폭 길이(mm)이고,x is the width length in mm of the wear resistant layers 512 ', 522' forming the pod,
y는 상기 내마모층 컬럼과 인전합 다른 내마모층 컬럼 사이의 간격 또는 최외곽 내마모층 컬럼 말단의 간격(mm)이고,y is the interval between the wear resistant layer column and the other wear resistant layer column or the gap between the outermost wear resistant layer column ends in mm,
a는 0.08 내지 0.12이고,a is 0.08 to 0.12,
b는 0.09 내지 0.10이다.b is 0.09 to 0.10.
참고로, 상기 수학식 1에서 [bd+1]은 가우스 함수로서 bd+1의 소수를 버린 정수를 의미한다.For reference, in Equation 1, [bd + 1] is a Gaussian function, and an integer discarding the prime of bd + 1.
본 발명자들은 상기 내마모층(512',522')이 상기 수학식 1의 조건을 벗어나는 경우, 즉 임의의 포드(530)에 삽입되는 케이블류의 단면적에 따른 상기 포드(pod)를 형성하는 하나의 내마모층(512',522') 컬럼의 폭 길이(x) 및/또는 상기 내마모층 컬럼과 인접한 다른 내마모층 컬럼 사이의 간격 또는 최외곽 내마모층 컬럼 말단의 간격(y)이 기준 미달인 경우, 본 발명에 따른 케이블류 보호장치용 다중 슬리브는 내구성이 크게 저하, 특히 상부 가요성 부재와 하부 가요성 부재의 접합부의 내구성이 크게 저하되기 때문에 반복적으로 굴곡이동할 때 상기 접합부가 국소적으로 손상될 수 있고, 상기 손상된 접합부에서 상부 가요성 부재와 하부 가요성 부재 사이에 틈이 형성될 수 있음을 실험적으로 확인함으로써 본 발명을 완성하였고, 상기 틈을 통해 상기 포드(530) 내부의 분진 등이 외부로 유출되어 초정밀 및 고순도 제품의 생산공정에서의 공정 오류를 유발하거나 복수개의 포드(530)에 각각 삽입되고 인접한 케이블류들이 서로 마찰에 의해 손상될 수 있다.The inventors have found that the wear- resistant layers 512 ', 522' form the pod according to the cross-sectional area of the cable that is inserted outside the condition of Equation 1, i.e., any pod 530. The width length (x) of the wear resistant layer 512 ', 522' columns and / or the spacing between the wear resistant layer column and another adjacent wear resistant layer column or the spacing y of the outermost wear resistant layer column ends In the case of less than the standard, the multiple sleeves for the cable protection device according to the present invention is greatly reduced in durability, in particular, because the durability of the joint of the upper flexible member and the lower flexible member is greatly reduced, so that the joint is locally The present invention was completed by empirically confirming that a gap may be formed between the upper flexible member and the lower flexible member in the damaged joint, and through the gap, the pod 530 may be damaged. Parts and dust can be discharged to the outside are causing a process error in a high-precision and high-purity product manufacturing processes, or respectively into the plurality of pods 530 and damage adjacent cables and the like to each other by friction.
한편, 본 발명에 따른 케이블류 보호장치용 다중 슬리브에 있어서, 복수개의 포드(530) 각각은 서로 상이한 단면적의 케이블류가 삽입될 수 있으므로, 수학식 1의 조건을 만족함을 전제로 각각의 포드(530)에 삽입되는 케이블류의 단면적에 따라 서로 상이한 x 및/또는 y, 즉 상기 포드(pod)를 형성하는 내마모층(512',522') 컬럼의 폭 길이(x) 및/또는 상기 내마모층 컬럼과 인전합 다른 내마모층 컬럼 사이의 간격 또는 최외곽 내마모층 컬럼 말단의 간격(y)을 보유할 수 있다.On the other hand, in the multiple sleeve for the cable protection device according to the present invention, since each of the plurality of pods 530 can be inserted into the cable of a different cross-sectional area, each pod (assuming that the condition of Equation 1) is satisfied. Width x of the wear- resistant layer 512 ', 522' forming the pods, and / or the width of the different x and / or y, depending on the cross-sectional area of the cables inserted into the 530 The spacing between the wear layer column and the other alloy layer may be retained or the spacing y of the outermost wear layer column ends.
예를 들어, 임의의 포드(pod)(530)에 삽입되는 케이블류의 최대 단면적과 동일한 단면적을 갖는 원의 직경(d)은 3.8 내지 10.0 mm, 상기 포드(pod)를 형성하는 내마모층(512',522') 컬럼의 폭 길이(x)는 15 내지 23 mm, 상기 내마모층 컬럼과 인전합 다른 내마모층 컬럼 사이의 간격 또는 최외곽 내마모층 컬럼 말단의 간격(y)은 1.5 내지 2.5 mm일 수 있고, 나아가 상기 신축층(511,521)의 두께는 0.2 내지 0.4 mm, 내마모층(512,512',522,522')의 두께는 0.05 내지 0.15 mm, 상기 접착층(513,523)의 두께는 0.025 내지 0.075 mm일 수 있다.For example, the diameter d of a circle having the same cross-sectional area as the maximum cross-sectional area of the cables inserted into any pod 530 may be 3.8 to 10.0 mm, and the wear-resistant layer forming the pod ( 512 ', 522'), the width length (x) of the column is 15 to 23 mm, the spacing between the wear resistant layer column and the other wear resistant column or the gap (y) at the end of the outermost wear resistant layer column is 1.5 To 2.5 mm, the thickness of the stretchable layers 511 and 521 is 0.2 to 0.4 mm, the thickness of the wear resistant layers 512, 512 ', 522 and 522' is 0.05 to 0.15 mm, and the thickness of the adhesive layers 513 and 523 is 0.025 to 0.075 mm.
상기 내마모층(512,512',522,522')은 내마모성, 윤활성 등이 우수하고 마찰계수가 낮기 때문에, 상기 포드(530)의 내면에 배치되는 경우 상기 포드(530)에 삽입되어 수용되는 케이블류 등과의 마찰에 의해 손상되는 것을 회피하거나 억제하는 동시에 상기 마찰에 의한 분진 발생을 억제할 수 있는 한편, 상기 포드(530)의 외면에 배치되는 경우 상기 가요성 다중 슬리브(500) 사이의 마찰에 의해 손상되는 것을 회피하거나 억제하는 동시에 상기 마찰에 의한 분진 발생을 억제할 수 있다.Since the wear resistant layers 512, 512 ′, 522, 522 ′ have excellent abrasion resistance, lubricity, and the like, the friction coefficient is low, when the wear layers 512, 512 ′, 522, 522 ′ are disposed on the inner surface of the pod 530, the wear layers 512, 512 ′, 522, 522 ′ It is possible to avoid or suppress damage caused by friction and at the same time suppress the occurrence of dust caused by the friction, while when disposed on the outer surface of the pod 530 is damaged by friction between the flexible multiple sleeve 500 It is possible to avoid or suppress this and at the same time suppress the generation of dust due to the friction.
상기 내마모층(512,512',522,522')을 형성하는 수지는 예를 들어 폴리테트라플루오로에틸렌(PTFE), 플로오로에틸렌프로필렌(FEP), 폴리플루오로알콕시(PFA) 등으로부터 선택될 수 있고, 바람직하게는 폴리테트라플루오로에틸렌(PTFE), 더욱 바람직하게는 팽창 폴리테트라플루오로에틸렌(ePTFE)일 수 있다.The resin forming the wear resistant layers 512, 512 ', 522, 522' may be selected from, for example, polytetrafluoroethylene (PTFE), fluoroethylene propylene (FEP), polyfluoroalkoxy (PFA), and the like. Preferably polytetrafluoroethylene (PTFE), more preferably expanded polytetrafluoroethylene (ePTFE).
상기 팽창 폴리테트라플루오로에틸렌(ePTFE)은 작은 단위체들을 사슬 혹은 그물 형태로 화학결합하여 만드는 고분자소재로서 미세기공이 형성되어 있는 다공성 구조로 이루어져 있으며, 내열성, 내화학성이 뛰어나고 마찰계수가 매우 낮다. 특히 모든 화학약품에 대해 내화학성이 있으며, 표면이 매끄럽고 넓은 온도범위에서 물리적 특성이 유지될 수 있다.The expanded polytetrafluoroethylene (ePTFE) is a polymer material made by chemically bonding small units in the form of chains or nets, and has a porous structure in which micropores are formed, and has excellent heat resistance, chemical resistance, and a very low coefficient of friction. In particular, all chemicals are chemically resistant and their surfaces are smooth and their physical properties can be maintained over a wide temperature range.
그러나, 상기 팽창 폴리테트라플루오로에틸렌(ePTFE)은 (-)전하로 대전되려는 성향이 강하여 정전기 발생이 쉽기 때문에 공기중의 분진이 상기 내마모층(512,522)에 달라붙거나 발생된 정전기가 공기 중에서 방전되어 공정 오류 등을 유발하거나 상기 포드(530)에 삽입되는 케이블의 신호 또는 제어 오류를 유발할 수 있다.However, since the expanded polytetrafluoroethylene (ePTFE) has a tendency to be charged with negative (-) charge and is easy to generate static electricity, dust in the air clings to the wear- resistant layers 512 and 522, or generated static electricity in the air. The discharge may cause a process error or the like, or may cause a signal or control error of a cable inserted into the pod 530.
따라서, 상기 내마모층(512,512',522,522'), 특히 상기 포드(530)의 외면에 배치된 내마모층(512,522)은 대전방지처리가 될 수 있다. 상기 대전방지처리는 상기 가요성 다중 슬리브(500)의 소재를 대전방지제에 침지하거나 상기 가요성 다중 슬리브(500)의 표면에 대전방지제를 분무하는 형태로 수행될 수 있다.Accordingly, the wear resistant layers 512, 512 ′, 522, 522 ′, in particular, the wear resistant layers 512, 522 disposed on the outer surface of the pod 530 may be antistatically treated. The antistatic treatment may be performed by dipping the material of the flexible multiple sleeve 500 into an antistatic agent or spraying an antistatic agent on the surface of the flexible multiple sleeve 500.
상기 대전방지제는 전도성 나노 카본 또는 금속이나 전도성 폴리머 또는 이오노머 등의 양전하 또는 음전하를 띄는 대전 방지 입자, 상기 대전 방지 입자가 분산된 용매, 상기 입자의 분산을 용이하게 하는 계면활성제 등을 포함할 수 있다.The antistatic agent may include an antistatic particle having a positive or negative charge such as conductive nano carbon or a metal or a conductive polymer or ionomer, a solvent in which the antistatic particle is dispersed, a surfactant which facilitates dispersion of the particle, and the like. .
여기서, 상기 전도성 폴리머 또는 이오노머는 폴리아세틸렌, 폴리피롤, 폴리티오펜, 폴리페닐렌, 폴리페닐렌설파이드, 폴리아닐린 등으로부터 선택될 수 있고, 바람직하게는 플루오르화 입자를 포함하는 전도성 폴리머 또는 이오노머일 수 있다. 또한, 상기 용매는 아크릴레이트 같은 아크릴계 용매, 이소프로필알콜 같은 알콜계 용매 등의 용매일 수 있다.Here, the conductive polymer or ionomer may be selected from polyacetylene, polypyrrole, polythiophene, polyphenylene, polyphenylene sulfide, polyaniline, and the like, and may preferably be a conductive polymer or ionomer including fluorinated particles. . In addition, the solvent may be a solvent such as an acrylic solvent such as acrylate and an alcohol solvent such as isopropyl alcohol.
상기 대전방지제가 상기 내마모층의 미세기공에 스며든 후 상기 대전방지제 내의 용매는 휘발되고, 상기 양전하 또는 음전하를 띄는 대전 방지 입자는 상기 내마모층을 구성하는 팽창 폴리테트라플루오로에틸렌(ePTFE)의 미세기공에 잔류함으로써 상기 팽창 폴리테트라플루오로에틸렌(ePTFE)의 대전성을 현저히 낮출 수 있다.After the antistatic agent penetrates into the micropores of the wear resistant layer, the solvent in the antistatic agent is volatilized, and the positively charged or negatively charged antistatic particles form the expanded polytetrafluoroethylene (ePTFE) constituting the wear resistant layer. By remaining in the micropores of, the chargeability of the expanded polytetrafluoroethylene (ePTFE) can be significantly lowered.
또한, 상기 양전하 또는 음전하를 띄는 입자는 상기 내마모층(512,512',522,522')의 표면에 잔존하는 것이 아니라 내부의 미세 그물망 형태의 조직에도 증착되기 때문에, 상기 내마모층(512,512',522,522') 사이의 마찰에 의해서 제거되지 않고 상기 내마모층(512,512',522,522')의 물성을 저하시키기 않으면서 안정적으로 대전방지 기능을 수행할 수 있다.In addition, since the positively or negatively charged particles do not remain on the surfaces of the wear resistant layers 512, 512 ′, 522, 522 ′, they are also deposited on the structure of the internal fine meshes, and thus the wear resistant layers 512, 512 ′, 522, 522 ′. The antistatic function can be stably performed without lowering the physical properties of the wear resistant layers 512, 512 ′, 522, and 522 ′ without being removed by friction between the layers.
상기 접착층(513,523)에 포함되는 핫멜트는 앞서 기술한 조건의 열융착에 의해 접합될 수 있다면 특별히 제한되지 않고, 예를 들어, 폴리우레탄계, 열가소성 폴리우레탄계, 폴리에테르설폰계, 폴리아미드계, 에틸렌비닐아세테이트계 핫멜트를 적용할 수 있다.The hot melts included in the adhesive layers 513 and 523 are not particularly limited as long as they can be bonded by thermal fusion under the conditions described above. For example, polyurethane, thermoplastic polyurethane, polyethersulfone, polyamide, and ethylene vinyl Acetate-based hot melts can be applied.
[실시예]EXAMPLE
아래 표 1에 나타난 바와 같은 사양의 다중 슬리브를 제조 후 이의 일 말단을 클램프로 실링하고 타 말단을 통해 모든 포드 내로 동시에 공기를 주입하여 상부 가요성 부재와 하부 가요성 부재의 접합부가 견디지 못하고 국소적으로 터지는 시점의 공기압을 측정했다. 측정 결과는 아래 표 1에 나타난 바와 같다.After manufacturing multiple sleeves of specifications as shown in Table 1 below, one end of the seal was clamped and air was simultaneously injected into all the pods through the other end so that the junction of the upper flexible member and the lower flexible member was unbearable and localized. The air pressure at the time of bursting was measured. The measurement results are shown in Table 1 below.
실시예Example | |
신축층New layer | 폴리우레탄(PU) 수지, 두께 0.3 mmPolyurethane (PU) resin, thickness 0.3mm |
내마모층Wear Resistant Layer | 팽창 폴리테트라플루오로에틸렌(ePTFE), 두께 0.1 mmExpanded polytetrafluoroethylene (ePTFE), thickness 0.1 mm |
접착층Adhesive layer | 열가소성 폴리우레탄계 핫멜트, 두께 0.05 mmThermoplastic Polyurethane Hot Melt, 0.05mm Thickness |
포드 내면 내마모층 컬럼Ford Inner Wear Resistant Column | 컬럼 6개, 컬럼 폭 길이(x) 19 mm, 내마모층 컬럼의 사이 및 말단 간격(y) 2 mm6 columns, column width length (x) 19 mm, between end-of-wear layer columns and end spacing (y) 2 mm |
접합부가 터지는 공기압Air pressure at the joint | 0.30 MPa 이상0.30 MPa or more |
상기 표 1에 나타난 바와 같이, 본 발명에 따른 케이블류 보호장치용 다중 슬리브는 상부 가요성 부재와 하부 가요성 부재의 접합부의 내구성이 우수하여 높은 내부 압력에서도 상기 접합부가 손상되지 않는 것으로 확인되었고, 이로써 1000만회 이상의 반복적인 굴곡 이동시에도 상기 접합부가 손상되지 않기 때문에, 상기 접합부의 손상에 의해 발생한 틈을 통해 포드 내부의 분진이 외부로 유출되어 초정밀 및 고순도 제품의 생산공정에서의 공정 오류를 유발하거나 복수개의 포드에 각각 삽입되고 인접한 케이블류들이 서로 마찰에 의해 손상되는 것을 방지할 수 있다.As shown in Table 1, the multi-sleeve for the cable protection device according to the present invention was confirmed that the joint is not damaged even at high internal pressure because of the excellent durability of the joint of the upper flexible member and the lower flexible member, As a result, the joint is not damaged even after 10 million repeated bending movements, and dust inside the pod is leaked to the outside through a gap caused by the damage of the joint, causing process errors in the production process of ultra-precision and high-purity products. Each cable inserted into the plurality of pods and adjacent cables can be prevented from being damaged by friction with each other.
본 명세서는 본 발명의 바람직한 실시예를 참조하여 설명하였지만, 해당 기술분야의 당업자는 이하에서 서술하는 특허청구범위에 기재된 본 발명의 사상 및 영역으로부터 벗어나지 않는 범위 내에서 본 발명을 다양하게 수정 및 변경 실시할 수 있을 것이다. 그러므로 변형된 실시가 기본적으로 본 발명의 특허청구범위의 구성요소를 포함한다면 모두 본 발명의 기술적 범주에 포함된다고 보아야 한다.Although the present specification has been described with reference to preferred embodiments of the invention, those skilled in the art may variously modify and change the invention without departing from the spirit and scope of the invention as set forth in the claims set forth below. Could be done. Therefore, it should be seen that all modifications included in the technical scope of the present invention are basically included in the scope of the claims of the present invention.
Claims (12)
- 케이블, 유체 공급호스 또는 가이드 체인이 삽입되어 수용될 수 있는 하나 이상의 포드(pod)를 포함하는 케이블류 보호장치용 다중 슬리브로서,A multiple sleeve for a cable protector comprising one or more pods into which a cable, fluid supply hose or guide chain can be inserted and received,상기 다중 슬리브는 상부 가요성 부재 및 하부 가요성 부재의 부분적 접합에 의해 형성되고,The multiple sleeves are formed by partial bonding of an upper flexible member and a lower flexible member,상기 포드는 상기 상부 가요성 부재와 상기 하부 가요성 부재의 접합부들 사이의 접합되지 않는 부분에 의해 형성되며,The pod is formed by an unbonded portion between the junctions of the upper flexible member and the lower flexible member,상기 상부 가요성 부재는 가요성 수지로 이루어진 신축층, 상기 신축층의 상부 및 하부 표면 각각에 배치되고 마찰계수가 낮은 수지로 이루어진 내마모층, 상기 신축층과 상기 내마모층 사이에서 이들을 서로 접합시키는 접착 조성물에 의해 형성된 접착층을 포함하고,The upper flexible member is a stretchable layer made of a flexible resin, a wear-resistant layer disposed on each of the upper and lower surfaces of the stretchable layer and having a low coefficient of friction, and bonding them to each other between the stretched layer and the wear-resistant layer. Including the adhesive layer formed by the adhesive composition to make,상기 내마모층 중 상기 신축층의 하부 표면에 배치되어 상기 포드의 내면을 형성하는 내마모층은 동일하거나 상이한 길이의 간격으로 이격되는 복수개의 내마모층 컬럼을 포함하고, 상기 복수개의 내마모층 컬럼 중 좌측 및 우측의 최외측 내마모층 컬럼은 이들의 외측 말단 각각이 상기 다중 슬리브의 좌측 및 우측 말단의 외곽선으로부터 동일하거나 상이한 길이의 간격으로 이격되어 있으며,The wear resistant layer disposed on a lower surface of the stretchable layer to form an inner surface of the pod includes a plurality of wear resistant layer columns spaced at intervals of the same or different length, and the plurality of wear resistant layers The outermost wear resistant layer columns on the left and right side of the column each have their outer ends spaced at equal or different lengths apart from the outlines of the left and right ends of the multiple sleeves,상기 하부 가요성 부재는 상기 상부 가요성 부재와 대칭되는 적층 구조를 갖고,The lower flexible member has a laminated structure symmetrical with the upper flexible member,상기 상부 가요성 부재에 포함된 내마모층 컬럼 사이 및 말단에 형성된 간격과 상기 하부 가요성 부재에 포함된 내마모층 컬럼 사이 및 말단에 형성된 간격을 통해 각각 유출되는 접착 조성물이 서로 접합됨으로써 상기 접합부가 형성되는, 다중 슬리브.The bonding portion is bonded to each other by the adhesive composition flowing out between the gap formed between the end of the wear-resistant layer included in the upper flexible member and the gap formed between the end and the wear-resistant layer included in the lower flexible member are bonded to each other Is formed, multiple sleeves.
- 제1항에 있어서,The method of claim 1,상기 포드의 내면을 형성하는 내마모층은 아래 수학식 1의 조건을 만족하는 것을 특징으로 하는, 다중 슬리브.The wear-resistant layer forming the inner surface of the pod is characterized in that it satisfies the following Equation 1, multiple sleeve.[수학식 1][Equation 1]y=ax+0.15[bd+1]±0.15y = ax + 0.15 [bd + 1] ± 0.15상기 수학식 1에서,In Equation 1,d는 임의의 포드에 삽입되는 케이블류의 최대 단면적과 동일한 단면적을 갖는 원의 직경(mm)이고,d is the diameter (mm) of the circle having the same cross-sectional area as the maximum cross-sectional area of the cables inserted into any pod,x는 상기 포드를 형성하는 내마모층 컬럼의 폭 길이(mm)이고,x is the width length (mm) of the wear resistant layer column forming the pod,y는 상기 내마모층 컬럼과 인전합 다른 내마모층 컬럼 사이의 간격 또는 최외곽 내마모층 컬럼 말단의 간격(mm)이고,y is the interval between the wear resistant layer column and the other wear resistant layer column or the gap between the outermost wear resistant layer column ends in mm,a는 0.08 내지 0.12이고,a is 0.08 to 0.12,b는 0.09 내지 0.10이다.b is 0.09 to 0.10.
- 제2항에 있어서,The method of claim 2,상기 포드에 삽입되는 케이블류의 최대 단면적과 동일한 단면적을 갖는 원의 직경(d)은 3.8 내지 10.0 mm, 상기 포드를 형성하는 내마모층 컬럼의 폭 길이(x)는 15 내지 23 mm, 상기 내마모층 컬럼과 인전합 다른 내마모층 컬럼 사이의 간격 또는 최외곽 내마모층 컬럼 말단의 간격(y)은 1.5 내지 2.5 mm인 것을 특징으로 하는, 다중 슬리브.The diameter (d) of the circle having the same cross-sectional area as the maximum cross-sectional area of the cables inserted into the pod is 3.8 to 10.0 mm, the width length (x) of the wear-resistant layer column forming the pod is 15 to 23 mm, the inner A multiple sleeve, characterized in that the spacing between the wear layer column and the other wear resistant layer column or the spacing y of the outermost wear resistant layer column end is 1.5 to 2.5 mm.
- 제3항에 있어서,The method of claim 3,상기 신축층의 두께는 0.2 내지 0.4 mm, 내마모층의 두께는 0.05 내지 0.15 mm, 상기 접착층의 두께는 0.025 내지 0.075 mm인 것을 특징으로 하는, 다중 슬리브.The thickness of the elastic layer is 0.2 to 0.4 mm, the thickness of the wear-resistant layer is 0.05 to 0.15 mm, the thickness of the adhesive layer is characterized in that the 0.025 to 0.075 mm, multiple sleeves.
- 제1항에 있어서,The method of claim 1,상기 신축층은 폴리우레탄 수지를 포함하는 것을 특징으로 하는, 다중 슬리브.The stretchable layer is characterized in that it comprises a polyurethane resin, multiple sleeves.
- 제1항에 있어서,The method of claim 1,상기 내마모층은 팽창 폴리테트라플루오로에틸렌(ePTFE) 수지를 포함하는 것을 특징으로 하는, 다중 슬리브.Wherein said wear resistant layer comprises expanded polytetrafluoroethylene (ePTFE) resin.
- 제1항에 있어서,The method of claim 1,상기 접착 조성물은 핫멜트를 포함하는 것을 특징으로 하는, 다중 슬리브.Wherein said adhesive composition comprises hotmelt.
- 제1항에 있어서,The method of claim 1,적어도 하나의 상기 내마모층은 복수의 미세기공이 형성된 다공성 수지를 포함하고, 상기 복수의 미세기공 중 적어도 일부에 대전 방지 입자가 포함되는 것을 특징으로 하는, 다중 슬리브.At least one wear-resistant layer comprises a porous resin in which a plurality of micropores is formed, wherein at least some of the plurality of micropores, characterized in that the antistatic particles are included, multiple sleeves.
- 제8항에 있어서,The method of claim 8,상기 대전 방지 입자는 전도성 나노 카본, 전도성 나노 금속, 전도성 폴리머 및 이오노머로 이루어진 그룹으로부터 선택된 1종 이상의 양전하 또는 음전하를 띄는 입자를 포함하는 것을 특징으로 하는, 다중 슬리브.The antistatic particle is characterized in that it comprises one or more positively or negatively charged particles selected from the group consisting of conductive nano carbon, conductive nano metal, conductive polymer and ionomer.
- 제1항에 있어서,The method of claim 1,적어도 하나의 상기 내마모층은 작은 단위체들이 사슬 혹은 그물 형태로 결합되어 미세 그물망 형태로 형성된 고분자 수지를 포함하고, 상기 미세 그물망 형태의 조직에 대전 방지 입자가 붙어 있는 것을 특징으로 하는, 다중 슬리브.The at least one wear-resistant layer comprises a polymer resin formed in a fine mesh form by combining small units in a chain or net form, and characterized in that the antistatic particles are attached to the fine mesh form tissue.
- 제1항에 있어서,The method of claim 1,상기 접합부에서 상기 접착층과 상기 신축층이 모두 용융되어 접합되는 것을 특징으로 하는, 다중 슬리브.In the junction portion, both the adhesive layer and the stretch layer is characterized in that the melted and bonded, multiple sleeves.
- 제1항의 다중 슬리브;Multiple sleeves of claim 1;상기 다중 슬리브의 하나 이상의 포드에 삽입되어 수용되는 가이드 체인; 및A guide chain inserted into and received in one or more pods of the multiple sleeves; And상기 다중 슬리브의 양 말단에 배치되어 상기 포드의 양 말단을 고정하고 실링하는 클램프를 포함하는, 케이블류 보호장치.And clamps disposed at both ends of the multiple sleeves to secure and seal both ends of the pod.
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JP2018554571A JP6640380B2 (en) | 2016-05-26 | 2017-04-21 | Multiple sleeve for cable protection device and cable protection device including the same |
CN201780031917.XA CN109219910B (en) | 2016-05-26 | 2017-04-21 | Multiple sleeve for cable protection device and cable protection device comprising same |
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