[go: up one dir, main page]
More Web Proxy on the site http://driver.im/

WO2017111750A1 - Turbulator with triangular airfoils increasing the performance of engine intercoolers - Google Patents

Turbulator with triangular airfoils increasing the performance of engine intercoolers Download PDF

Info

Publication number
WO2017111750A1
WO2017111750A1 PCT/TR2016/050505 TR2016050505W WO2017111750A1 WO 2017111750 A1 WO2017111750 A1 WO 2017111750A1 TR 2016050505 W TR2016050505 W TR 2016050505W WO 2017111750 A1 WO2017111750 A1 WO 2017111750A1
Authority
WO
WIPO (PCT)
Prior art keywords
triangular
turbulator
air
airfoils
intercooler
Prior art date
Application number
PCT/TR2016/050505
Other languages
French (fr)
Inventor
Ahmet PERUT
Original Assignee
Kale Oto Radyator Sanayi Ve Ticaret Anonim Sirketi
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kale Oto Radyator Sanayi Ve Ticaret Anonim Sirketi filed Critical Kale Oto Radyator Sanayi Ve Ticaret Anonim Sirketi
Priority to EP16831773.3A priority Critical patent/EP3394407A1/en
Publication of WO2017111750A1 publication Critical patent/WO2017111750A1/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/40Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only inside the tubular element
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B29/00Engines characterised by provision for charging or scavenging not provided for in groups F02B25/00, F02B27/00 or F02B33/00 - F02B39/00; Details thereof
    • F02B29/04Cooling of air intake supply
    • F02B29/045Constructional details of the heat exchangers, e.g. pipes, plates, ribs, insulation, materials, or manufacturing and assembly
    • F02B29/0456Air cooled heat exchangers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/053Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
    • F28D1/0535Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
    • F28D1/05366Assemblies of conduits connected to common headers, e.g. core type radiators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/02Tubular elements of cross-section which is non-circular
    • F28F1/04Tubular elements of cross-section which is non-circular polygonal, e.g. rectangular
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F13/00Arrangements for modifying heat-transfer, e.g. increasing, decreasing
    • F28F13/06Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media
    • F28F13/12Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media by creating turbulence, e.g. by stirring, by increasing the force of circulation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F3/00Plate-like or laminated elements; Assemblies of plate-like or laminated elements
    • F28F3/02Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations
    • F28F3/025Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being corrugated, plate-like elements
    • F28F3/027Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being corrugated, plate-like elements with openings, e.g. louvered corrugated fins; Assemblies of corrugated strips
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D2021/0019Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
    • F28D2021/008Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for vehicles
    • F28D2021/0082Charged air coolers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2215/00Fins
    • F28F2215/10Secondary fins, e.g. projections or recesses on main fins
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Definitions

  • This invention relates to intercoolers used for cooling air heated as a result of compression by a turbocharger unit in turbocharged engines.
  • the invention relates to a turbulator embodiment, increasing cooling efficiency by triangular turbulator airfoils located in a case of an intercooler used in new generation turbocharged engines in vehicles and thereby providing a higher combustion quality, improving fuel efficiency, increasing engine power and durability, and decreasing engine gas emissions.
  • intercoolers are utilized to cool air, heated as a result of turbo compression in turbocharged engines. Air let into the engine in vehicles with turbocharged engines first goes through an air filter. Intake air flows into the turbocharger after combustion in cylinders and hot air exiting therethrough is pumped into an intercooler. Air passing through wide surfaces and narrow channels, being mixed in the intercooler, is cooled by instant heat transfer. Air exiting an intercooler after being cooled re-enters through a gas inlet manifold. Intermolecular space is less when the air is cooled, that is the number of molecules in unit volume is higher. More air (oxygen) fits into a cylinder when the air let into the cylinder is cooled and thus more power is obtained by improving volumetric efficiency.
  • An intercooler's being big and having increased contact surfaces means that it can cool more air.
  • the invention relates to an intertubular support element. It is stated in the published abstract of the invention that: "The invention relates to an air intercooler embodiment, cooling the air sent to the engine in diesel vehicles, consisting of a tube, a turbulator, fins, side panels and a tray, characterized in that; it comprises at least one support element between the turbulator and the tube located within a tube, wherethrough the air to be cooled passes.” Examining the turbulator located in the support element subject to the invention, it is observed that it comprises airfoils of square form.
  • the turbulator consists of a circular outer casing with an open end, a circular inner casing and fifteen turbulating airfoils with a special design all made of substantially stainless steel material. Size of casings and shape of airfoils may differ according to the brand of the car, and the structure of the carburettor and inlet manifold.”
  • the present invention relates to an intercooler turbulator meeting the abovementioned requirements, eliminating all disadvantages and bringing some additional advantages.
  • Primary object of the invention is to increase air mixing and cooling capacity by designing triangular turbulator airfoils in intercoolers utilized in cooling the air heated as a result of turbo compression in turbocharged engines. Another object of the inventions is to obtain a better combustion quality with the fuel and charged air intake into the engine combustion chamber by means of an intercooler increasing the cooling capacity.
  • Another object of the invention is to improve combustion fuel efficiency by obtaining optimum fuel-air mixture by means of improving the cooling capacity of the turbulator.
  • Yet another object of the invention is to increase the engine power and durability by means of air cooled efficiently at the intercooler.
  • the aim is to decrease gas emissions and minimize environmentally hazardous gas outlet by improving combustion quality by means of increasing the cooling capacity of the turbulator in the intercooler.
  • Still another object of the invention is to increase the cooling capacity of the intercooler in order to increase the air entering (air intake temperature ⁇ 180-200 ⁇ ) the intercooler from the turbo charger unit in Euro6 / Tier4 engines so that the engine efficiency and exhaust emission values required for a clean environment are obtained.
  • the present invention is a turbulator designed for intercoolers used for cooling through heat transfer by means of mixing the heated air coming from the turbocharger of engines and comprising an air inlet opening, an air outlet opening and a tubes wherein heated air is circulated, characterized in that; it comprises
  • triangular bodies taking the form of triangular airfoils arranged in a zig-zag formation
  • ⁇ triangular side airfoils made of serial triangular forms arranged on the surfaces of said triangular bodies.
  • Figure 1 A 3-dimensional view of an intercooler comprising a turbulator subject to the invention with triangular airfoils.
  • Figure 2 A 3-dimensional view of a preferred embodiment of a turbulator subject the invention comprising triangular airfoils.
  • FIG. 3 A detailed illustration of a triangular body and triangular airfoils in a turbulator subject to the invention with triangular airfoils.
  • Figure 4 3-dimensional view of a prior art turbulator and turbulator airfoils of square form.
  • FIG. 1 shows a 3-dimensional view of an intercooler comprising a turbulator (5) subject to the invention with triangular airfoils.
  • an intercooler (1 ) comprises an inlet opening (2) and an outlet opening (3).
  • Inlet opening (2) is the part wherethrough compressed air coming from the turbocharger unit of the engine enters the intercooler (1 ).
  • Outlet opening (3) is the part wherethrough cooled air in the turbulator (5) exits.
  • Tubes (4) of square form are present in an intercooler (1 ) arranged one top of another successively between an inlet opening (2) and an outlet opening (3).
  • Turbulators (5) performing the cooling process of an intercooler (1 ) are located within said tubes (4).
  • FIG. 2 shows a three dimensional view of a turbulator (5) located within a tube (4).
  • a turbulator (5) subject to the invention consists of triangular bodies (5.1 ) having a zig-zag formation with the combination of triangular "V” forms arranged successively located in a tube (4) and triangular side airfoils (5.2) arranged thoroughly on surfaces of said triangular bodies (5.1 ).
  • Figure 3 shows a detailed view of a triangular body (5.1 ) and triangular side airfoils (5.2).
  • Working principle of an intercooler (1 ) comprising a turbulator (5) with a triangular body (5.1 ) is as follows:
  • Air compressed by a compressor in the turbocharger unit of the engine has a high temperature and needs an intercooler (1 ) to be cooled.
  • Heated air coming from the turbocharger unit enters through the inlet opening (2) of an intercooler (1 ), and proceeds through turbulators (5) within tubes (4).
  • the aim of a turbulator (5) is to create turbulence by mixing the air as much as it can, and to let maximum heat transfer possible on the surface.
  • Heated air entering the turbulator (5) is turbulated while going through a triangular body (5.1 ) and triangular side airfoils (5.2) on the surfaces of said triangular bodies (5.1 ), and meanwhile heat transfer is actualized.
  • Cooling capacity of an intercooler (1 ) in increased by 20% by means of the turbulator (5) embodiment with a triangular airfoil form according to the invention It is possible to obtain a more optimum fuel - air mixture as there is more oxygen in unit volume as the air cools down and thus higher combustion quality with enriched air fuel mixture entering the engine combustion chamber. This will also contribute to improving fuel efficiency, increasing engine power and durability, decreasing gas emissions and minimizing environmentally harmful gas exhaust.
  • the turbulator (5) embodiment according to the invention provided to reach a cooling capacity of the intercooler (1 ) increase the air exiting (air intake temperature ⁇ 180-200 ⁇ ) the turbo charger unit in Euro6 / Tie r4 engines so that the engine efficiency and exhaust emission values required for a clean environment are obtained.

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Geometry (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Supercharger (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

The present invention is a turbulator (5) designed for intercoolers (1) used for cooling through heat transfer by means of mixing the heated air coming from the turbocharger of engines and comprising an air inlet opening (2), an air outlet opening (3) and tubes (4) wherein heated air is circulated, characterized in that; it comprises triangular bodies (5.1) taking the form of triangular airfoils arranged in a zig-zag formation in a tube (4), triangular side airfoils (5.2) made of serial triangular forms arranged on the surfaces of said triangular bodies (5.1).

Description

TURBULATOR WITH TRIANGULAR AIRFOILS INCREASING THE PERFORMANCE OF ENGINE INTERCOOLERS
TECHNICAL FIELD
This invention relates to intercoolers used for cooling air heated as a result of compression by a turbocharger unit in turbocharged engines. Particularly, the invention relates to a turbulator embodiment, increasing cooling efficiency by triangular turbulator airfoils located in a case of an intercooler used in new generation turbocharged engines in vehicles and thereby providing a higher combustion quality, improving fuel efficiency, increasing engine power and durability, and decreasing engine gas emissions.
STATE OF THE ART
In the state of the art, intercoolers are utilized to cool air, heated as a result of turbo compression in turbocharged engines. Air let into the engine in vehicles with turbocharged engines first goes through an air filter. Intake air flows into the turbocharger after combustion in cylinders and hot air exiting therethrough is pumped into an intercooler. Air passing through wide surfaces and narrow channels, being mixed in the intercooler, is cooled by instant heat transfer. Air exiting an intercooler after being cooled re-enters through a gas inlet manifold. Intermolecular space is less when the air is cooled, that is the number of molecules in unit volume is higher. More air (oxygen) fits into a cylinder when the air let into the cylinder is cooled and thus more power is obtained by improving volumetric efficiency.
The desired cooling performance in the intercoolers of vehicles with Euro5 / Tier3 emission engines enacted in 2008 was that outlet air temperature should be at a measure of + ~ 40 Ό. It was estimated that this te mperature provided the exhaust emission values required for engine efficiency and clean environment. Turbulators (10) of prior art visible in Figure 4 were sufficient to meet the necessary requirements. Cooling requirements for vehicles with Euro6 / Tier4 emission new generation engines have increased significantly, however the space allocated to intercoolers have stayed the same. Present turbulator embodiments have become insufficient as there is need for more cooling in the same space. In present turbulators (10), there are airfoils (12) in square or rectangular form located in prior art tubes (1 1 ).
An intercooler's being big and having increased contact surfaces means that it can cool more air. The fact that the size of the intercooler in new generation engines remained the same made it essential for the design of the turbulator be improved, the contact surfaces and the turbulence property be increased in order to increase the cooling capacity.
In a literature review carried out in relation to the subject, application number TR200504483 was found. The invention relates to an intertubular support element. It is stated in the published abstract of the invention that: "The invention relates to an air intercooler embodiment, cooling the air sent to the engine in diesel vehicles, consisting of a tube, a turbulator, fins, side panels and a tray, characterized in that; it comprises at least one support element between the turbulator and the tube located within a tube, wherethrough the air to be cooled passes." Examining the turbulator located in the support element subject to the invention, it is observed that it comprises airfoils of square form.
Application number TR200100997 relates to a turbulator providing fuel efficiency in automobiles. It is stated in the abstract of the invention that: "The turbulator consists of a circular outer casing with an open end, a circular inner casing and fifteen turbulating airfoils with a special design all made of substantially stainless steel material. Size of casings and shape of airfoils may differ according to the brand of the car, and the structure of the carburettor and inlet manifold."
As a result; improvements are made on intercooler turbulators, thus new embodiments are required to eliminate the aforementioned disadvantages and bring solutions to the existing systems. OBJECT OF THE INVENTION
The present invention relates to an intercooler turbulator meeting the abovementioned requirements, eliminating all disadvantages and bringing some additional advantages.
Primary object of the invention is to increase air mixing and cooling capacity by designing triangular turbulator airfoils in intercoolers utilized in cooling the air heated as a result of turbo compression in turbocharged engines. Another object of the inventions is to obtain a better combustion quality with the fuel and charged air intake into the engine combustion chamber by means of an intercooler increasing the cooling capacity.
Another object of the invention is to improve combustion fuel efficiency by obtaining optimum fuel-air mixture by means of improving the cooling capacity of the turbulator.
Yet another object of the invention is to increase the engine power and durability by means of air cooled efficiently at the intercooler.
The aim is to decrease gas emissions and minimize environmentally hazardous gas outlet by improving combustion quality by means of increasing the cooling capacity of the turbulator in the intercooler. Still another object of the invention is to increase the cooling capacity of the intercooler in order to increase the air entering (air intake temperature ~ 180-200 Ό) the intercooler from the turbo charger unit in Euro6 / Tier4 engines so that the engine efficiency and exhaust emission values required for a clean environment are obtained.
In order to actualize the advantages that are aforementioned and to be understood from the following description, the present invention is a turbulator designed for intercoolers used for cooling through heat transfer by means of mixing the heated air coming from the turbocharger of engines and comprising an air inlet opening, an air outlet opening and a tubes wherein heated air is circulated, characterized in that; it comprises
• triangular bodies taking the form of triangular airfoils arranged in a zig-zag formation,
· triangular side airfoils made of serial triangular forms arranged on the surfaces of said triangular bodies.
The structural and characteristic features and all the advantages of the invention will be clearly comprehensible by means of the following figures and the detailed description written by referring to those figures and thereby the assessment should be made by considering these figures and the detailed description.
BRIEF DESCRIPTION OF THE FIGURES
In order to comprehend the advantages of the present invention along with its embodiment and additional components, it should be assessed with the figures explained below.
Figure 1 ; A 3-dimensional view of an intercooler comprising a turbulator subject to the invention with triangular airfoils.
Figure 2 ; A 3-dimensional view of a preferred embodiment of a turbulator subject the invention comprising triangular airfoils.
Figure 3 ; A detailed illustration of a triangular body and triangular airfoils in a turbulator subject to the invention with triangular airfoils.
Figure 4 ; 3-dimensional view of a prior art turbulator and turbulator airfoils of square form.
REFERENCE NUMBERS 1. Intercooler
2. Inlet opening
3. Outlet opening
4. Tube
5. Turbulator
5.1. Triangular Body
5.2. Triangular Side Airfoil 10. Prior Art Turbulator
11. Prior Art Tube
12. Airfoil of Square Form
DETAILED DESCRIPTION OF INVENTION
In this detailed description, preferred embodiments of an intercooler (1 ) subject to the invention is described only for the purpose of better understanding and without inserting any restrictive effects.
This invention relates to an improvement for increasing the cooling efficiency in an intercooler (1 ) used for cooling the air heated as a result of compression by a turbo in turbocharged engines. Figure 1 shows a 3-dimensional view of an intercooler comprising a turbulator (5) subject to the invention with triangular airfoils. According to this, an intercooler (1 ) comprises an inlet opening (2) and an outlet opening (3). Inlet opening (2) is the part wherethrough compressed air coming from the turbocharger unit of the engine enters the intercooler (1 ). Outlet opening (3) is the part wherethrough cooled air in the turbulator (5) exits. Tubes (4) of square form are present in an intercooler (1 ) arranged one top of another successively between an inlet opening (2) and an outlet opening (3). Turbulators (5) performing the cooling process of an intercooler (1 ) are located within said tubes (4).
Figure 2 shows a three dimensional view of a turbulator (5) located within a tube (4). A turbulator (5) subject to the invention consists of triangular bodies (5.1 ) having a zig-zag formation with the combination of triangular "V" forms arranged successively located in a tube (4) and triangular side airfoils (5.2) arranged thoroughly on surfaces of said triangular bodies (5.1 ). Figure 3 shows a detailed view of a triangular body (5.1 ) and triangular side airfoils (5.2). Working principle of an intercooler (1 ) comprising a turbulator (5) with a triangular body (5.1 ) is as follows:
Air compressed by a compressor in the turbocharger unit of the engine has a high temperature and needs an intercooler (1 ) to be cooled. Heated air coming from the turbocharger unit enters through the inlet opening (2) of an intercooler (1 ), and proceeds through turbulators (5) within tubes (4). The aim of a turbulator (5) is to create turbulence by mixing the air as much as it can, and to let maximum heat transfer possible on the surface. Heated air entering the turbulator (5) is turbulated while going through a triangular body (5.1 ) and triangular side airfoils (5.2) on the surfaces of said triangular bodies (5.1 ), and meanwhile heat transfer is actualized. Thereby, temperature of heated air entering in the intercooler (1 ) through the inlet opening (2) drops radically when it reaches the outlet opening (3). The structure of the turbulator (5) with triangular airfoils according to the invention resulted in an increase in contact surface compared to square and rectangular forms in the state of the art. Increased contact surface helps heat transfer to be carried out more rapidly. In addition, maximum mixture of air passes through both the triangular body (5.1 ) and triangular side airfoils (5.2) on the triangular body (5.1 ). Thus, as the turbulator (5) creates a higher level of turbulence, an increase in heat transfer is obtained accordingly.
Cooling capacity of an intercooler (1 ) in increased by 20% by means of the turbulator (5) embodiment with a triangular airfoil form according to the invention. It is possible to obtain a more optimum fuel - air mixture as there is more oxygen in unit volume as the air cools down and thus higher combustion quality with enriched air fuel mixture entering the engine combustion chamber. This will also contribute to improving fuel efficiency, increasing engine power and durability, decreasing gas emissions and minimizing environmentally harmful gas exhaust.
The turbulator (5) embodiment according to the invention provided to reach a cooling capacity of the intercooler (1 ) increase the air exiting (air intake temperature ~ 180-200 Ό) the turbo charger unit in Euro6 / Tie r4 engines so that the engine efficiency and exhaust emission values required for a clean environment are obtained.

Claims

The present invention is a turbulator (5) designed for intercoolers (1 ) used for cooling through heat transfer by means of mixing the heated air coming from the turbocharger of engines and comprising an air inlet opening (2), an air outlet opening (3) and tubes (4) wherein heated air is circulated, characterized in that; it comprises
• at least one triangular body (5.1 ) taking the form of triangular airfoils arranged in a zig-zag formation in a tube (4).
A turbulator (5) according to Claim 1 , characterized by comprising at least one triangular side airfoil (5.2) made of serial triangular forms arranged on the surfaces of said triangular bodies (5.1 ).
PCT/TR2016/050505 2015-12-25 2016-12-16 Turbulator with triangular airfoils increasing the performance of engine intercoolers WO2017111750A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP16831773.3A EP3394407A1 (en) 2015-12-25 2016-12-16 Turbulator with triangular airfoils increasing the performance of engine intercoolers

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TR2015/16971A TR201516971A2 (en) 2015-12-25 2015-12-25 TRIANGLE WIRE TURBULATOR FOR INCREASING ENGINE INTERACTIVE COOLER PERFORMANCE
TR2015/16971 2015-12-25

Publications (1)

Publication Number Publication Date
WO2017111750A1 true WO2017111750A1 (en) 2017-06-29

Family

ID=57915047

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/TR2016/050505 WO2017111750A1 (en) 2015-12-25 2016-12-16 Turbulator with triangular airfoils increasing the performance of engine intercoolers

Country Status (3)

Country Link
EP (1) EP3394407A1 (en)
TR (1) TR201516971A2 (en)
WO (1) WO2017111750A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4023988A1 (en) * 2020-12-29 2022-07-06 Valeo Autosystemy SP. Z.O.O. Heat exchanger
EP4023995A1 (en) * 2020-12-29 2022-07-06 Valeo Autosystemy SP. Z.O.O. Heat exchanger

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TR200100997U (en) 2001-04-13 2001-07-23 Ari İş İnş. Gida Otomoti̇v İm. İth. İhr. San.Ve Ti̇c.Ltd.Şti̇ Fuel-saving turbulator in cars
US20060231240A1 (en) * 2003-03-26 2006-10-19 Behr Industrietechnik Gmbh & Co. Heat exchanger, in particular air/air cooler
TR200504483A2 (en) 2005-11-11 2007-04-24 Kale Oto Radyatör San.Ve Ti̇c. A.Ş. In-tube support element.
US20090133860A1 (en) * 2007-11-22 2009-05-28 Denso Corporation Heat exchanger
DE102011009825A1 (en) * 2011-01-31 2012-08-02 Arup Alu-Rohr Und Profil Gmbh Method for continuous production of flat pipe for heat exchanger of e.g. intercooler, involves molding ribbon material combined with metal sheet to form endless flat pipe with longitudinal turbulence insert

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1557627A1 (en) * 2003-12-01 2005-07-27 SPX Cooling Technologies GmbH Flow duct
FR2864610B1 (en) * 2003-12-24 2006-12-22 Valeo Thermique Moteur Sa HEAT EXCHANGER TUBE HAVING TWO CIRCULATING CURRENTS AND HEAT EXCHANGER HAVING SUCH TUBES
US20090250201A1 (en) * 2008-04-02 2009-10-08 Grippe Frank M Heat exchanger having a contoured insert and method of assembling the same
JP4683111B2 (en) * 2008-10-17 2011-05-11 株式会社デンソー Exhaust heat exchanger

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TR200100997U (en) 2001-04-13 2001-07-23 Ari İş İnş. Gida Otomoti̇v İm. İth. İhr. San.Ve Ti̇c.Ltd.Şti̇ Fuel-saving turbulator in cars
US20060231240A1 (en) * 2003-03-26 2006-10-19 Behr Industrietechnik Gmbh & Co. Heat exchanger, in particular air/air cooler
TR200504483A2 (en) 2005-11-11 2007-04-24 Kale Oto Radyatör San.Ve Ti̇c. A.Ş. In-tube support element.
US20090133860A1 (en) * 2007-11-22 2009-05-28 Denso Corporation Heat exchanger
DE102011009825A1 (en) * 2011-01-31 2012-08-02 Arup Alu-Rohr Und Profil Gmbh Method for continuous production of flat pipe for heat exchanger of e.g. intercooler, involves molding ribbon material combined with metal sheet to form endless flat pipe with longitudinal turbulence insert

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4023988A1 (en) * 2020-12-29 2022-07-06 Valeo Autosystemy SP. Z.O.O. Heat exchanger
EP4023995A1 (en) * 2020-12-29 2022-07-06 Valeo Autosystemy SP. Z.O.O. Heat exchanger

Also Published As

Publication number Publication date
TR201516971A2 (en) 2017-07-21
EP3394407A1 (en) 2018-10-31

Similar Documents

Publication Publication Date Title
US9745887B2 (en) Engine cooling system
CN103362632B (en) For the gas handling system of internal-combustion engine
ATE483906T1 (en) COMBUSTION ENGINE COMPRISING AN EXHAUST GAS RECIRCULATION SYSTEM
CN103061867B (en) A kind of gas-liquid type intercooler
CN104727912B (en) System for recycling the waste heat from internal combustion engine
US20070227141A1 (en) Multi-stage jacket water aftercooler system
WO2017111750A1 (en) Turbulator with triangular airfoils increasing the performance of engine intercoolers
JP2023536435A (en) air cooler with water separator
AU2010246385A1 (en) Engine with charge air-cooling system with water fumigation
US20070051503A1 (en) Corrosion resistant charge air cooler and method of making same
EP2677130A1 (en) Air intake system of a turbocharged internal combustion engine
CN204003074U (en) Integrated form vehicle cooler
JP2011033034A (en) Exhaust gas cooler
CN208236522U (en) Engine aspirating system and automobile
CN203035336U (en) Air and hydraulic type intercooler
RU142536U1 (en) TURBOCHARGED EXHAUST ENGINE RECYCLING SYSTEM
CN201377352Y (en) Reciprocating internal combustion engine
CN205744196U (en) Cooler for recycled exhaust gas and there is its vehicle
CN108590810B (en) Water-cooling noise-reducing cooling silencer
CN108167086A (en) A kind of high-pressure oxygen-enriched combustion Stirling electricity generation system and its control method
CN103133124B (en) Engine operating efficiency the method reducing noxious gas emission can be improved
CN203175672U (en) Device capable of improving work efficiency of engine and reducing emission of harmful gas
KR101284416B1 (en) Diesel exhaust gas recirculation(egr) apparatus
US20140305414A1 (en) Heat exchanger housing
CN206487550U (en) A kind of vapour vehicle tail gas and water burner again

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 16831773

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE