WO2017169343A1 - Absorbent article - Google Patents
Absorbent article Download PDFInfo
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- WO2017169343A1 WO2017169343A1 PCT/JP2017/006713 JP2017006713W WO2017169343A1 WO 2017169343 A1 WO2017169343 A1 WO 2017169343A1 JP 2017006713 W JP2017006713 W JP 2017006713W WO 2017169343 A1 WO2017169343 A1 WO 2017169343A1
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- WIPO (PCT)
- Prior art keywords
- cell
- joint
- sheet
- polymer particles
- cells
- Prior art date
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Classifications
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F5/00—Orthopaedic methods or devices for non-surgical treatment of bones or joints; Nursing devices; Anti-rape devices
- A61F5/44—Devices worn by the patient for reception of urine, faeces, catamenial or other discharge; Portable urination aids; Colostomy devices
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/53—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
- A61F13/531—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having a homogeneous composition through the thickness of the pad
- A61F13/532—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having a homogeneous composition through the thickness of the pad inhomogeneous in the plane of the pad
Definitions
- the present invention relates to absorbent articles such as disposable diapers and sanitary napkins.
- the absorbent article includes an absorbent body and a liquid-permeable top sheet that covers the front side of the absorbent body, and excreted liquid such as urine and menstrual blood passes through the top sheet and is absorbed and held by the absorbent body. It has become so.
- the absorbent body As the absorbent body, a mixture of highly absorbent polymer particles (SAP) mixed with hydrophilic short fibers such as pulverized pulp and piled up in a cotton form is widely adopted, while ensuring a sufficient absorbable amount, As a response to requests for further thinning, weight reduction, low cost, etc., a large number of cells (small chambers) surrounded by the joint portion of the front side sheet and the back side sheet and the front side sheet and the back side sheet are not joined, Various types of absorbers (hereinafter also referred to as cell absorbers) having high-absorbent polymer particles contained in the cells have been proposed (see, for example, Patent Documents 1 to 8 below).
- SAP highly absorbent polymer particles
- hydrophilic short fibers such as pulverized pulp and piled up in a cotton form
- the cell absorbers In these cell absorbers, if the volume at the time of saturated absorption of the superabsorbent polymer particles in the cell is sufficiently larger than the volume of each cell, the superabsorbent polymer particles are filled in the cell at the time of absorption, and expansion inhibition and When the so-called gel blocking may reduce the absorption amount / absorption rate, the cell may become hard due to the expansion pressure of the superabsorbent polymer particles, and the wearing feeling may be deteriorated, or when the front side sheet and the back side sheet are formed of nonwoven fabric May cause the superabsorbent polymer particles to leak out from the fiber gaps.
- the joint part peels uniformly like the conventional one, if the joint part is easy to peel off, the groove may disappear at an early stage and the liquid diffusion at the time of absorption expansion may be insufficient. If the joint is difficult to peel, problems such as the aforementioned gel blocking may occur.
- a main problem of the present invention is to provide an absorbent article provided with a cell absorber that is less likely to lose diffusion grooves formed during absorption expansion and is less likely to cause problems such as gel blocking.
- a front side sheet a back side sheet arranged on the back side, a large number of cells surrounded by a joint between the front side sheet and the back side sheet, and the front side sheet and the back side sheet are not joined.
- an absorbent article comprising an absorbent body having a powder comprising superabsorbent polymer particles;
- the joint includes a weak joint that can be peeled off due to the expansion force of the superabsorbent polymer particles in the adjacent cells, and a strong joint that does not peel off due to the expansion force of the superabsorbent polymer particles in the adjacent cells.
- a longitudinal strong joint line in which the strong joint portion extends in the front-rear direction, and a diffusivity improving portion composed of low expansion cells adjacent to both sides thereof are provided,
- the low expansion cell has a smaller amount of inclusion per unit area of the superabsorbent polymer particles than a cell adjacent to both sides of the diffusibility improving portion, and a cell adjacent to both sides of the diffusibility improving portion.
- the joint between is a weak joint, An absorbent article characterized by the above.
- the strongly bonded portion in the diffusivity improving portion of the present invention is a portion that does not peel even if the cells on both sides absorb and expand, and the cells adjacent to both sides have weakly bonded portions, but contain highly absorbent polymer particles. It is a low expansion cell with a relatively small amount. Therefore, at the beginning of excretion of the excretory fluid, a wide groove having the diffusivity improving portion as a bottom is formed due to the difference in expansion between the diffusivity improving portion and the surrounding portion, and the liquid diffusion is promoted by the groove.
- the groove having the strong joint at the bottom remains, but the diffusibility is maintained, although the width of the groove is reduced.
- the width of the groove is wide at the beginning of absorption, where diffusion of a large amount of excreta is important, and thereafter, the low expansion cell of the diffusibility improving unit is also united with the surrounding cells so as not to cause problems such as gel blocking.
- the groove remains due to the strong joint, and the diffusibility improving action is maintained.
- “the amount of inclusion per unit area of the superabsorbent polymer particles being small” includes not encapsulating the superabsorbent polymer particles (hereinafter the same).
- the weakly joined portion between the low expansion cell of the diffusibility improving portion and the cell adjacent to both sides of the diffusibility improving portion has higher joining strength than the other weakly joined portions, and is joined to the strongly joined portion.
- the absorbent article according to the first aspect having low strength.
- the weakly bonded portion between the low expansion cell of the diffusibility improving portion and the cell adjacent to both sides of the diffusibility improving portion is difficult to come off, and the diffusibility improving portion is longer. This is preferable because the groove formed by is maintained in a wide state.
- the gelled product of the superabsorbent polymer particles that have expanded during absorption can move greatly in the front-rear direction within the combined cell, and the gelled product can be reduced in the crotch area. There is a risk of gathering at the place and worsening the fit.
- the gelled product of the superabsorbent polymer particles can be prevented from moving in the front-rear direction by the strong bonding portion that does not peel at the time of absorption, and the shape of the absorber collapses. Can be prevented.
- Longitudinal strong joint lines which are portions where the strong joint portions continue in the front-rear direction over the entire length of the absorber, are provided on both sides in the width direction along the side edges of the cells located on the outermost side in the width direction, and these width directions It is also provided in the middle of
- the diffusivity improving portion is a portion including a longitudinal strong bonding line at the central portion in the width direction
- the transverse strong joint line is a portion that continues in the width direction or oblique direction so as to span between the longitudinal strong joint lines adjacent in the width direction.
- the longitudinal strong joint line which is a portion where the strong joint portion continues in the front-rear direction
- the lateral strong joint line which is a portion where the strong joint portion continues in the width direction or the oblique direction, Improves liquid diffusibility.
- the longitudinal strong joint lines on both sides also have a function of preventing leakage of the superabsorbent polymer particles from the side edges.
- the joining portion is a portion where the front side sheet and the back side sheet are welded,
- the weak joint and the strong joint are provided in a dotted line along the direction surrounding the cell,
- the line width of the weak joint is narrower than the line width of the strong joint,
- the point interval between the weak joints is wider than the point interval between the strong joints,
- the absorbent article according to any one of the first to fourth aspects.
- the weak joint can be formed only by widening the point interval by making the joint a dotted line, but the joint is a boundary between adjacent cells. Therefore, if the point interval is too wide, the gap between adjacent cells increases, and the superabsorbent polymer particles easily move. Therefore, if the dotted line-shaped weakly bonded portion is formed by combining the width of the bonded portion with the narrowness of the interval, the weakly bonded portion easily peels in spite of the small gap.
- the joint is provided along a pattern in which polygons are arranged without gaps,
- the cell has a polygon surrounded by a polygonal portion of the joint; In the position where the sides where the weak joints are located in the cell intersect, the joints are not provided,
- the absorbent article according to any one of the first to fifth aspects.
- Cell The absorbent article according to any one of the first to sixth aspects.
- the life of the blade of the cutting device may be shortened if high absorbent polymer particles are contained at this position. There is. Therefore, it is desirable that the cell at the position where the front and rear ends of the absorber pass is an empty cell.
- the middle part of the front-rear direction LD can be formed in a constricted shape along the leg circumference. Generally, even in the cell absorber, the cells on both sides in the middle in the front-rear direction are emptied cells, so that the portion is less expanded after absorption. The shape fits around.
- the diffusion groove formed at the time of absorption expansion is more difficult to disappear and problems such as gel blocking are less likely to occur.
- FIG. 6 is a sectional view taken along line 6-6 in FIG.
- FIG. 7 is a sectional view taken along line 7-7 in FIG. (A) 8-8 sectional view of FIG. 1, (b) 9-9 sectional view of FIG.
- FIG. 5 is a sectional view taken along the line 5-5 in FIG. (A) The principal part fracture
- FIG. 10 is a sectional view taken along the line 2-2 in FIGS. 8 and 9. It is a top view of the absorber which showed the junction part similar to FIG. 8 simply. It is a top view of the absorber which showed the joined part simply. It is a top view of the absorber which showed the joined part simply. It is a top view of the absorber which showed the joined part simply. It is a top view of the absorber which showed the joined part simply. It is a top view of the absorber which showed the joined part simply.
- FIG. 16 is a sectional view taken along the line 3-3 in FIG. 15. It is a top view of the absorber which showed the joined part simply. It is a top view of the absorber which showed the joined part simply. It is a schematic plan view which shows the example of various arrangement
- FIGS. 1 to 6 show an example of a tape-type disposable diaper.
- symbol X indicates the full width of the diaper excluding the fastening tape
- symbol L indicates the total length of the diaper.
- Each component is fixed or bonded in the same manner as a known diaper, if necessary, other than the fixed or bonded portion described below.
- a hot melt adhesive or welding heat welding, ultrasonic welding
- This tape-type disposable diaper has a basic structure in which an absorbent body 50 is interposed between a liquid-permeable top sheet and a liquid-impermeable sheet located on the outer surface side.
- Each of which has a ventral end flap portion EF and a dorsal end flap portion EF, which are portions extending to the side and not having the absorber 50, and extend laterally from the side edge of the absorber 50. It has a pair of side flap portions SF to be taken out.
- Fastening tapes 13 are respectively provided on the side flap portions SF in the back portion B, and when attaching the diaper, the side flap portion SF of the back portion B is overlapped on the outside of the side flap portion SF of the ventral portion F. In this state, the fastening tape 13 is locked at an appropriate position on the outer surface of the ventral portion F.
- the entire outer surface of the absorbent main body 10 and the side flaps SF is formed by the exterior sheet 12.
- the liquid-impermeable sheet 11 is fixed to the inner surface side of the exterior sheet 12 with an adhesive such as a hot melt adhesive, and further absorbed to the inner surface side of the liquid-impermeable sheet 11.
- the body 50, the intermediate sheet 40, and the top sheet 30 are laminated in this order.
- the top sheet 30 and the liquid-impermeable sheet 11 are rectangular in the illustrated example, have slightly larger dimensions in the front-rear direction LD and the width direction WD than the absorbent body 50, and the side edges of the absorbent body 50 in the top sheet 30.
- the peripheral edge that protrudes further from the peripheral edge that protrudes from the side edge of the absorbent body 50 in the liquid-impermeable sheet 11 is joined by a hot melt adhesive or the like.
- the liquid-impermeable sheet 11 is formed to be slightly wider than the top sheet 30.
- side solid gathers 60, 60 that protrude (stand up) toward the wearer's skin are provided, and the gather sheets that form the side solid gathers 60, 60 are provided.
- 62 and 62 are fixed to a range from the both side portions of the top sheet 30 to the inner surface of each side flap portion SF.
- the exterior sheet 12 is a sheet constituting the outer surface of the product.
- the exterior sheet 12 has a shape in which the center part of the front-rear direction LD on both sides is constricted, and this is a part that surrounds the wearer's leg.
- the exterior sheet 12 is preferably a non-woven fabric, but is not limited thereto.
- the type of the nonwoven fabric is not particularly limited, and as the material fiber, for example, synthetic fibers such as polyethylene or polypropylene, synthetic fibers such as polyester or polyamide, recycled fibers such as rayon or cupra, and natural fibers such as cotton are used.
- a spunlace method As a processing method, a spunlace method, a spunbond method, a thermal bond method, an air-through method, a needle punch method, or the like can be used.
- a long-fiber nonwoven fabric such as a spunbond nonwoven fabric, an SMS nonwoven fabric, or an SMMS nonwoven fabric is preferable in that both the touch and strength can be achieved.
- a plurality of nonwoven fabrics can be used. In the latter case, the nonwoven fabrics are preferably bonded to each other with a hot melt adhesive or the like.
- the fiber basis weight is desirably 10 to 50 g / m 2 , particularly 15 to 30 g / m 2 .
- the exterior sheet 12 can be omitted, and in that case, the liquid-impermeable sheet 11 can have the same shape as the exterior sheet 12 to constitute the outer surface of the product.
- liquid-impermeable sheet 11 The material of the liquid-impermeable sheet 11 is not particularly limited.
- the liquid-impermeable sheet 11 is substantially made of an olefin resin such as polyethylene or polypropylene, a laminated nonwoven fabric obtained by laminating a nonwoven fabric on a polyethylene sheet, or a waterproof film.
- Non-woven fabrics that ensure liquid impermeability are composed of waterproof films and non-woven fabrics.
- materials having liquid impermeability and moisture permeability which have been used and used in recent years from the viewpoint of preventing stuffiness can also be exemplified.
- an inorganic filler is kneaded in an olefin resin such as polyethylene or polypropylene, and the sheet is formed, and then stretched in a uniaxial or biaxial direction.
- an olefin resin such as polyethylene or polypropylene
- the microporous sheet obtained in this way can be given.
- non-woven fabric using micro-denier fiber, strengthening leakage resistance by reducing the voids of the fiber by applying heat or pressure, and applying water-repellent resin or hydrophobic resin or water repellent to waterproof A sheet that is liquid-impermeable without using a film can also be used as the liquid-impermeable sheet 11.
- the top sheet 30 may be a porous or non-porous nonwoven fabric having liquid permeability.
- the constituent fiber of the nonwoven fabric is not particularly limited.
- synthetic fibers such as olefins such as polyethylene and polypropylene, polyesters and polyamides, recycled fibers such as rayon and cupra, natural fibers such as cotton, and mixed fibers and composite fibers using two or more of them. Etc. can be illustrated.
- the nonwoven fabric may be manufactured by any processing. Examples of the processing method include known methods such as a spunlace method, a spunbond method, a thermal bond method, a melt blown method, a needle punch method, an air through method, and a point bond method.
- the spun lace method is a preferable processing method for obtaining flexibility and drapeability
- the thermal bond method is for obtaining bulkiness and softness.
- the intermediate sheet 40 is joined to the back surface of the top sheet 30 in order to quickly move the excreted liquid that has passed through the top sheet 30 to the absorber 50 side and to prevent reversal.
- heat embossing or ultrasonic welding can be used in addition to using a hot melt adhesive.
- a non-woven fabric can be used, and a resin film having a large number of transmission holes can also be used.
- the non-woven fabric the same material as that described in the section of the top sheet 30 can be used. However, a material having higher hydrophilicity than the top sheet 30 and a material having a higher fiber density are changed from the top sheet 30 to the intermediate sheet 40. This is preferable because of its excellent liquid transfer characteristics.
- the intermediate sheet 40 in the illustrated form is arranged in the center shorter than the width of the absorber 50, but may be provided over the entire width.
- the length of the intermediate sheet 40 in the front-rear direction LD may be the same as the entire length of the diaper, may be the same as the length of the absorbent body 50, or may be within a short length range centered on the region that receives the liquid. .
- the side three-dimensional gather 60 is composed of a gather sheet 62 and an elongated elastic elastic member 63 fixed to the gather sheet 62 in a stretched state along the front-rear direction LD.
- a gather sheet 62 a water-repellent nonwoven fabric can be used, and as the elastic elastic member 63, rubber thread or the like can be used.
- a plurality of elastic elastic members can be provided in addition to a plurality of elastic expansion members.
- the inner surface of the gather sheet 62 has a fixing start end in the width direction WD on the side portion of the top sheet 30, and a portion outside the fixing start end in the width direction WD includes the side portion of the liquid-impermeable sheet 11 and the portion concerned. Is fixed to a side portion of the exterior sheet 12 located at a position by a hot melt adhesive or the like.
- the inner side in the width direction WD from the fixing start end of the side three-dimensional gather 60 is fixed on the top sheet 30 at both ends in the product longitudinal direction LD, but the portion in between is an unfixed free part. Yes, this free part comes to stand by the contraction force of the elastic elastic member 63.
- the diaper is mounted, the diaper is mounted on the body in the shape of a boat, and since the contraction force of the elastic expansion / contraction member 63 acts, the side three-dimensional gather 60 stands up by the contraction force of the elastic expansion / contraction member 63 and around the leg. In close contact. As a result, so-called side leakage from around the legs is prevented.
- both ends of the front-rear direction LD in the inner portion of the gather sheet 62 in the width direction WD are connected to a base end side portion extending inward from an outer portion of the width direction WD, and the base end side portion.
- each side flap portion SF has a gap between the gather sheet 62 and the liquid-impermeable sheet 11 on the outer side in the width direction WD in the vicinity of the fixing start end of the fixing portion of the gather sheet 62.
- a leg elastic member 64 made of rubber thread or the like is fixed in a state of being stretched along the front-rear direction LD, whereby the leg peripheral portion of each side flap portion SF is configured as a planar gather.
- the leg elastic member 64 may be disposed between the liquid-impermeable sheet 11 and the exterior sheet 12 in the side flap portion SF. In addition to providing a plurality of leg elastic members 64 on each side as shown in the drawing, only one elastic member 64 can be provided on each side.
- the fastening tape 13 is a sheet base material that forms a tape attachment portion 13 ⁇ / b> C fixed to a side portion of the diaper and a tape main body portion 13 ⁇ / b> B protruding from the tape attachment portion 13 ⁇ / b> C.
- a locking portion 13A for the ventral side provided in the intermediate portion in the width direction WD of the tape main body portion 13B in the sheet base material, and the tip side of the locking portion 13A is a knob. is there.
- the tape attachment portion 13C of the fastening tape 13 is sandwiched between the gather sheet 62 forming the inner layer and the exterior sheet 12 forming the outer layer in the side flap portion, and is bonded to both the sheets 62 and 12 by a hot melt adhesive. . Moreover, 13 A of latching parts are joined to the sheet
- a hook material male material of a mechanical fastener (surface fastener) is suitable.
- the hook material has a large number of engaging projections on the outer surface side thereof.
- the shape of the engagement protrusion there are a letter shape, a J shape, a mushroom shape, a T shape, a double J shape (a shape in which a J shape is combined back to back), etc.
- the shape may also be Of course, an adhesive layer can also be provided as a locking portion of the fastening tape 13.
- sheet base material that forms from the tape attachment part to the tape body part
- various nonwoven fabrics such as spunbond nonwoven fabric, air-through nonwoven fabric, and spunlace nonwoven fabric, plastic film, polylaminated nonwoven fabric, paper, and composite materials thereof are used. be able to.
- target sheet It is preferable to provide a target sheet 12T having a target for facilitating the locking at the locking portion of the fastening tape 13 in the ventral portion F.
- a target sheet 12T when the hook portion is the hook material 13A, a target sheet 12T can be used in which a large number of loop yarns are formed on the surface of a sheet base material made of a plastic film or nonwoven fabric so that the hook material engagement protrusions are entangled
- an adhesive material layer a sheet base material made of a plastic film having a smooth surface that is rich in adhesiveness can be used.
- the fastening portion of the fastening tape 13 in the ventral portion F is made of a non-woven fabric
- the exterior sheet 12 of the illustrated form is made of a non-woven fabric and the fastening portion of the fastening tape 13 is the hook material 13A.
- the target sheet 12T may be provided between the exterior sheet 12 and the liquid-impermeable sheet 11.
- the absorber 50 is a part that absorbs and holds the liquid content of excrement.
- the absorber 50 can be bonded to at least one of the front and back members via an adhesive such as a hot melt adhesive.
- the absorbent body 50 is surrounded by the front side sheet 51, the back side sheet 52 disposed on the back side thereof, and the joint portion 54 of the front side sheet 51 and the back side sheet 52, and the front side
- the cell absorbent body 50 includes a cell (small chamber) 55 to which the sheet 51 and the back sheet 52 are not joined, and the superabsorbent polymer particles 53 contained in the cell 55.
- the cell absorber 50 can be packaged with a packaging sheet (not shown).
- one wrapping sheet can be wrapped in a cylindrical shape so as to surround the front and back surfaces and both side surfaces of the absorbent body 50, and can be packaged so as to be sandwiched by two wrapping sheets from both the front and back surfaces.
- tissue paper particularly crepe paper, non-woven fabric, polylaminated non-woven fabric, a sheet having small holes, and the like can be used.
- the superabsorbent polymer particles be a sheet that does not escape.
- a nonwoven fabric is used for the packaging sheet, a hydrophilic SMS nonwoven fabric (SMS, SSMMS, etc.) is particularly suitable, and the material can be polypropylene, polyethylene / polypropylene composite material, or the like.
- the basis weight is preferably 5 to 40 g / m 2 , particularly 10 to 30 g / m 2 .
- pulp fibers can be stacked on either the front or back side of the cell absorbent body, and these can be packaged together with the packaging sheet.
- the front side sheet 51 may be a liquid-permeable material or a liquid-impermeable material, but is preferably a liquid-permeable material when positioned on the top sheet 30 side as shown in the figure. .
- a porous or non-porous nonwoven fabric or a porous plastic sheet can be used in the same manner as the top sheet 30.
- the constituent fibers include, for example, synthetic fibers (including single component fibers as well as composite fibers) such as olefins, polyesters, and polyamides such as polyethylene or polypropylene, rayon, Recycled fibers such as cupra, natural fibers such as cotton, and the like can be selected without particular limitation, but thermoplastic resin fibers are preferred in terms of excellent thermal processability.
- the fiber bonding method of the nonwoven fabric is not particularly limited, but a bonding method that increases the fiber density, such as a spunbond method, a melt blown method, and a needle punch method, is preferable in order to prevent the superabsorbent polymer particles 53 from falling off.
- the opening diameter is preferably smaller than the outer shape of the superabsorbent polymer particles 53 in order to prevent the superabsorbent polymer particles 53 from falling off.
- a hydrophilic agent can be contained.
- a recess 51c that is recessed from the back side to the front side is formed in a portion constituting each cell 55 in the front side sheet 51. Is preferably formed, but may not be formed.
- the back side sheet 52 can be made of the same material as the front side sheet 51, but when the front side sheet 51 is made of a liquid permeable material, a liquid impermeable material can also be adopted for the back side sheet 52. .
- the liquid impermeable material that can be used for the back sheet 52 can be appropriately selected from the materials described in the section of the liquid impermeable sheet 11.
- the front side sheet 51 and the back side sheet 52 can be one layer in which one material is folded in two and the other layer.
- the superabsorbent polymer particles 53 are not fixed to the front side sheet 51 and the back side sheet 52 and can be freely moved, or can be adhered or adhered to the front side sheet 51 and the back side sheet 52. Further, the superabsorbent polymer particles 53 may be agglomerated to some extent.
- the particle diameter of the superabsorbent polymer particles is not particularly limited, but for example, screening using a standard sieve (JIS Z8801-1: 2006) of 500 ⁇ m (shaking for 5 minutes), and particles falling under the screen by this screening
- a standard sieve JIS Z8801-1: 2006
- the proportion of particles remaining on the 500 ⁇ m standard sieve is 30% by weight or less
- the 180 ⁇ m standard sieve It is desirable that the proportion of particles remaining on the surface is 60% by weight or more.
- the material of the superabsorbent polymer particles 53 can be used without any particular limitation, but those having a water absorption of 40 g / g or more are suitable.
- the superabsorbent polymer particles 53 include starch-based, cellulose-based and synthetic polymer-based particles such as starch-acrylic acid (salt) graft copolymer, saponified starch-acrylonitrile copolymer, sodium carboxymethyl cellulose, and the like. A cross-linked product or an acrylic acid (salt) polymer can be used.
- As the shape of the superabsorbent polymer particles 53 a commonly used granular material is suitable, but other shapes can also be used.
- the superabsorbent polymer particles 53 those having a water absorption speed of 70 seconds or less, particularly 40 seconds or less are preferably used. If the water absorption rate is too slow, the liquid supplied into the absorbent body 50 tends to cause so-called reversal that returns to the outside of the absorbent body 50.
- the superabsorbent polymer particles 53 those having a gel strength of 1000 Pa or more are preferably used. Thereby, even if it is a case where it is set as the bulky absorber 50, the sticky feeling after liquid absorption can be suppressed effectively.
- the basis weight of the superabsorbent polymer particles 53 can be appropriately determined according to the amount of absorption required for the application of the absorber 50. Therefore, although it cannot be generally stated, it can be 50 to 350 g / m 2 . If the amount of polymer is less than 50 g / m 2, it is difficult to secure the absorption amount. When it exceeds 350 g / m 2 , the effect is saturated.
- the planar shape of the cell 55 can be determined as appropriate, and can be hexagonal, rhombus, square, rectangular, circular, elliptical, etc., as shown in FIGS. In order to achieve the arrangement, it is desirable to use polygons, and it is desirable to arrange them without gaps as illustrated.
- the cells 55 can be arranged by combining a plurality of types of cells 55 having different shapes and dimensions as shown in FIG.
- the planar arrangement of the cells 55 (that is, the gathering part of the superabsorbent polymer particles 53 is also the same) can be determined as appropriate.
- a regularly repeated planar arrangement is preferable, and an oblique lattice shape as shown in FIG. Or a hexagonal lattice shape (also referred to as a staggered shape) as shown in FIG. 19B, a square lattice shape as shown in FIG. 19C, a rectangular lattice shape as shown in FIG. 19 (e) as shown in FIG. 19 (e) (a form in which two groups are provided so that a large number of groups in a parallel oblique direction intersect each other), etc.
- the group of cells 55 (group unit arrangement may be regular or irregular, pattern or character, etc.) is regular It can also be repeated.
- each cell 55 can be determined as appropriate.
- the length 55L in the front-rear direction LD can be about 8 to 30 mm
- the length 55W in the width direction WD can be about 10 to 50 mm
- the area of each cell 55 can be about 65 to 1650 mm 2 .
- the joining portion 54 for joining the front side sheet 51 and the back side sheet 52 is preferably joined by welding the front side sheet 51 and the back side sheet 52 like ultrasonic welding or heat sealing, but via a hot melt adhesive. It may be joined.
- the joint portion 54 of the front side sheet 51 and the back side sheet 52 is arranged so as to surround each cell 55, and as long as it becomes a boundary between adjacent cells, it is a dotted line shape as shown in the figure (intermittently in the direction surrounding each cell 55. ), Or a continuous line shape.
- the joint portions 54 are formed intermittently, the superabsorbent polymer particles 53 are not present between the joint portions 54 in the direction surrounding the cells 55, or even if they are present, the number of the superabsorbent polymer particles 53 is less than that in the cells 55. .
- the bonding portion 54 includes a weak bonding portion 54 b that can be peeled off by the expansion force of the superabsorbent polymer particles 53 in the adjacent cells 55, and the superabsorbent polymer particles 53 in the adjacent cells 55. And a strong joint 54a that does not peel off due to the expansion force.
- the cells 55 that are adjacent to each other across the weakly bonded portion 54 b are separated by the absorption and expansion pressure of the superabsorbent polymer particles 53 in the cells 55 to be combined into one large cell 55.
- the strongly bonded portion 54a is a portion that does not peel even if the cells 55 on both sides thereof absorb and expand, so that it continues in a specific direction to improve the diffusibility or the gelled product of the superabsorbent polymer particles 53. Such as preventing the flow of the liquid and reducing the contact area on the surface side.
- the bonding portion 54 located on the outermost side in the width direction WD is preferably a strong bonding portion 54a because if it peels off, the superabsorbent polymer particles 53 or the gelled product thereof may leak to the side of the absorber 50.
- the front side sheet 51 and the back side sheet 52 are extended to some extent outside the cell 55 formation region in the width direction WD, and an edge joint part 54c is applied to the extended part for reinforcement. preferable.
- the difference in bonding strength may be easily formed by changing the area of the bonding portion 54, but is not limited to this.
- the bonding portion 54 is formed of a hot melt adhesive
- the hot melt adhesive is used.
- the weak joining portion 54b can be formed only by widening the point interval 54D by making the joining portion 54 dotted. Since the portion 54 is a portion that becomes a boundary between the adjacent cells 55, if the point interval 54 ⁇ / b> D becomes too large, a gap increases at the boundary between the adjacent cells 55, and the superabsorbent polymer particles 53 easily move.
- the weakly bonded portion 54b portion is easily peeled even though the gap is small. It becomes.
- the dimensions of the joining portion 54 that joins the front side sheet 51 and the back side sheet 52 can be determined as appropriate.
- the line width (dimension in the direction perpendicular to the direction surrounding the cell 55) 54W is about 0.6 to 8.0 mm. be able to.
- the length 54L of the joint portion 54 in the direction surrounding the cell 55 is about 0.6 to 8.0 mm
- the point interval 54D is The thickness is preferably about 0.8 to 10.0 mm.
- the line width 54W is about 1.0 to 4.0 mm
- the length 54L of the joint 54 is about 1.5 to 4.0 mm
- the point interval 54D is 0.8 to 2.
- about 5 mm is preferable.
- the line width 54W is about 0.6 to 3.5 mm
- the length 54L of the joint 54 is about 0.6 to 2.5 mm
- the point interval 54D is 1.0 to 4.
- About 0.0 mm is preferable.
- the volume at the time of saturated absorption of the superabsorbent polymer particles 53 in the cell 55 is sufficiently larger than the volume of the cell 55 adjacent to the weakly bonded portion 54b.
- the type and amount of the superabsorbent polymer particles 53 disposed in each cell 55 can be determined.
- the superabsorbent polymer particles 53 contained in the coalescable cell 55 rather than the volume after the coalescence of the cell 55 that can be coalesced by peeling off the weak joint portion 54b.
- the type and amount of the superabsorbent polymer particles 53 arranged in each cell 55 can be determined so that the volume at the time of saturated absorption is reduced.
- the width of the bonding portion 54 when the bonding portion 54 is formed in a continuous line shape, and the line width 54W when the bonding portion 54 is formed in a dotted line shape are fixed in the direction surrounding the cell 55, and may be changed. it can.
- the shape of each joint 54 in the case where the joint 54 is formed in a dotted line shape can be determined as appropriate, and all the shapes can be the same or different depending on the region.
- the shape of each cell 55 is a polygon, it is preferable to provide a joint 54 at at least one of the intermediate position and the vertex position of each side. Further, in the case of the strong joint portion 54a, it is preferable to be provided at each vertex position.
- the weak joint portion 54b is more easily peeled off when not provided at each vertex position, so that the cells 55 are combined. Is preferable because it proceeds smoothly.
- the shape is preferably a radial (star) shape protruding in the direction of each side.
- a longitudinal strong junction in which a strong junction 54a continues in the front-rear direction LD.
- a diffusivity improving portion 57 comprising a line 58 and low expansion cells 55 s adjacent to both sides thereof is provided, and the low expansion cell 55 s of the diffusibility improving portion 57 is adjacent to both sides of the diffusivity improving portion 57.
- the amount of inclusion per unit area of the superabsorbent polymer particles 53 is smaller than that of the cell 55 and the junction 54 between the cell 55 adjacent to both sides of the diffusibility improving portion 57 is a weak junction 54b. ing. Therefore, as shown in FIG.
- the width of the groove is wide at the beginning of absorption where diffusion of a large amount of excretory fluid is important, and thereafter, the low expansion cell 55s of the diffusibility improving portion 57 is also the surrounding cell 55 so as not to cause problems such as gel blocking.
- the strong bonding portion 54a leaves a groove, and the diffusibility improving effect is maintained.
- the amount of inclusion of the superabsorbent polymer particles 53 in the low expansion cell 55s is preferably 1/3 or less of the adjacent cells 55 in terms of weight ratio, and particularly preferably not included at all.
- the first weak junction 54 e between the low expansion cell 55 s of the diffusibility improving unit 57 and the cell 55 adjacent to both sides of the diffusibility improving unit 57 is the other second
- the bonding strength is higher than that of the weak bonding portion 54f and lower than that of the strong bonding portion 54a
- the low expansion cell 55s of the diffusibility improving portion 57 and the cell 55 adjacent to both sides of the diffusibility improving portion 57 are provided.
- the first weakly joined portion 54e between the first and second portions is less likely to come off, and the groove formed by the diffusibility improving portion 57 is maintained in a wide state for a longer time.
- the strong joint 54a and the weak joint 54e having a relatively high joint strength are represented by thick dotted lines, and the other weak joints 54b and 54f are
- the cell 55 containing the superabsorbent polymer particles 53 that is, the cell 55 excluding the low expansion cell 55s and the empty cell 56 described later is hatched.
- the diffusibility improving portion 57 may be provided over the entire length of the absorber 50 as shown in FIGS. 8 and 11 to 15, and as shown in FIGS. In particular, it may be provided only in the range including the crotch portion and extending in the front and rear sides. Further, the diffusivity improving portion 57 is provided at one central portion in the width direction WD as shown in FIGS. 8, 11 to 15 and 17, and the interval in the width direction WD is set as shown in FIG. It can also be provided in several places.
- a pair of longitudinal strong joint lines 58 are provided along both side edges of the cells 55 arranged in the front-rear direction LD.
- the cells 55 that are adjacent to each other and on both sides in the width direction WD may be low expansion cells 55s.
- the gelled product of the superabsorbent polymer particles 53 expanded at the time of absorption can move greatly in the front-and-rear direction LD in the combined cell 55. May gather at low places such as the crotch and worsen the feeling of wearing. Therefore, as shown in FIG. 8, FIG. 11, FIG. 14 to FIG. 16, FIG. 18, the lateral strong joint line 59, which is a portion where the strong joint portion 54a continues continuously or intermittently in the width direction WD or oblique direction, It is a preferable embodiment that a plurality of the front-rear direction LDs are provided at intervals.
- the front-rear direction LD movement of the gelled product of the superabsorbent polymer particles 53 can be prevented by the strong joint 54a that does not peel at the time of absorption, and the shape of the absorbent body 50 can be prevented from collapsing.
- the cells 55 adjacent to both the front and rear sides of the lateral strong joint line 59 can be low-expansion cells 55 s, and a lateral diffusibility improving portion 57 can be provided.
- the longitudinal strong bonding line 58 which is a portion where the strong bonding portion 54a continues in the front-rear direction LD over the entire length of the absorber 50, It is provided on both sides of the width direction WD along the side edge of the cell 55 located on the outermost side of the WD, and is also provided in the middle of the width direction WD.
- the portion extends in the width direction WD or in an oblique direction so as to extend between the longitudinal strong joint lines 58 adjacent to the WD, the cell 55 does not coalesce beyond the most enlarged section 55G surrounded by the strong joint portion 54a.
- the gelled product of the superabsorbent polymer particles 53 does not move out of the most enlarged section 55G, and can effectively prevent the shape of the absorber 50 from being deformed during absorption.
- the liquid diffusibility in the vertical direction is improved by the longitudinal strong bonding line 58 which is a portion where the strong bonding portion 54a continues in the front-rear direction LD, and the horizontal strong bonding where the strong bonding portion 54a is a portion which continues in the width direction WD or the oblique direction.
- the line 59 improves the lateral liquid diffusibility. For example, in the form shown in FIG. 8, if it is assumed that urine is excreted at the position of the symbol Z, the urine diffuses around as shown in FIG. 53 absorbs.
- This coalescence continues as long as the absorption expansion of the superabsorbent polymer particles 53 can peel the weakly bonded portion 54b, and can proceed to the cell 55 having the strong bonded portion 54a around it.
- the size, shape, and arrangement of the most enlarged section 55G (that is, the arrangement of the strong joints 54a) can be determined as appropriate. However, if the largest enlargement section 55G is made too small, there is no significance in providing the strong joints 54a, and the number of cells 55 Even if there is a large amount, when it is formed to be elongated, the shape after the cells 55 are combined becomes a shape that does not easily swell. For example, when the cell 55 is a regular hexagon as shown in the figure, as shown in FIG. 11, FIG. 14, FIG. 15 and FIG. It is preferable that the peripheral shape is a closed shape formed by connecting two to four continuous sides per cell 55 in the cell 55 along the peripheral edge.
- the cells 55 are merged sequentially and are easily expanded smoothly to the maximum expansion section 55G, and the maximum expansion section 55G has a shape that easily expands, and the cell 55 volume with respect to the number of combined cells 55 when expanded to the maximum expansion section 55G. Increases the amount of increase.
- regular hexagon includes those in which the front side sheet 51 and the back side sheet 52 are stretched and deformed to ⁇ 5% in the front-rear direction under the influence of expansion and contraction during manufacturing.
- a portion connecting two continuous sides per one cell 55 can be a straight portion, and a portion connecting three continuous sides per one cell 55 is a straight portion.
- a corner portion (direction changing portion) with an inner angle of 120 degrees, and a portion connecting four continuous sides per cell 55 can be a direction changing portion with an inner angle of 60 degrees or 180 degrees. . Therefore, by combining these linear portions and corner portions, the peripheral shape (arrangement of the strong joint portions 54a) of the most enlarged section 55G is changed to a substantially regular triangle shape as shown in FIG. 11, or FIGS. As shown in FIG. 18, it can be made into a substantially parallelogram shape, or it can be made into a substantially square shape as shown in FIG.
- the longitudinal strong joint line 58 is provided at the center and both sides of the width direction WD of the absorber 50, and the lateral strong joint line 59 is the central longitudinal joint line.
- 58 and the longitudinal strong joint lines 58 on both sides are formed in a zigzag shape extending in the front-rear direction while being repeatedly bent left and right.
- a substantially triangular maximum expansion section 55G having a vertex at the position of the central longitudinal strong joint line 58 and a substantially triangular maximum expansion section 55G having a vertex at the position of the longitudinal strong joint line 58 on both sides are obtained. These are repeatedly formed alternately in the front-rear direction.
- the lateral strong bonding lines 59 are formed in such a zigzag shape, the liquid diffusion in the lateral direction can be efficiently promoted with a small number of the lateral strong bonding lines 59, and the most enlarged section 55G becomes a substantially triangular shape that is easy to swell.
- the volume increase of the cell 55 with respect to the number of cells 55 combined is also excellent, which is preferable.
- FIG. 8 it is possible to provide empty cells 56 in which the amount of inclusion per unit area of the superabsorbent polymer particles 53 is smaller than other cells.
- FIG. 8 FIG. 11 to FIG. 15, FIG. 17 and FIG. 18, the cell 55 containing the superabsorbent polymer particles 53 (that is, the cell 55 excluding the low expansion cell 55s and the empty cell 56 described later) is hatched.
- the hatched area 53A in FIG. 8 assumes the shape of the dispersion area of the superabsorbent polymer particles 53 at the time of manufacture, and therefore the peripheral cell 55 has a portion without the hatched pattern.
- the position of the superabsorbent polymer particles 53 in the cell 55 is not fixed in the product.
- the superabsorbent polymer particles 53 can be distributed throughout the cell 55.
- the amount of the superabsorbent polymer particles 53 included in the empty cell 56 is preferably 1 ⁇ 2 or less that of the other cells in terms of weight ratio, and particularly preferably not included at all.
- the front end and the rear end of the absorbent body 50 are formed by cutting into individual absorbent bodies 50 at the time of manufacture, if the superabsorbent polymer particles 53 are contained in this position, the life of the blade of the cutting device is increased. May be shortened.
- the cell 55 at a position where at least the front and rear ends of the absorber 50 pass is an empty cell 56.
- the middle part of the front-rear direction LD is formed in a constricted shape so as to follow the leg circumference.
- the absorbent body 50 the cells 55 on both sides in the middle of the front-rear direction LD are made empty cells 56, so that the portion is less expanded after absorption.
- the absorbent body 50 is shaped to fit around the legs.
- the superabsorbent polymer particles 53 are contained on the front side sheet 51 or the back side sheet 52. After the superabsorbent polymer particles 53 are uniformly dispersed over the entire region (the region excluding the portion that becomes the empty cell 56), the joint portion 54 is formed to integrate the front side sheet 51 and the back side sheet 52 and the cell. Preferably, the superabsorbent polymer particles 53 are confined in the 55.
- the superabsorbent polymer particles 53 are sprayed so that the periphery of the spraying region 53A passes through the middle of the peripheral cell 55. It is desirable to do.
- the amount of inclusion of the superabsorbent polymer particles 53 in the peripheral cell 55 is smaller than the cell 55 located on the inner side of the peripheral cell 55, and when the cell 55 is provided outside the peripheral cell 55, The cell 55 becomes an empty cell 56 that does not substantially contain the superabsorbent polymer particles 53.
- the superabsorbent polymer particles 53 are encapsulated in the cell 55, but it is also possible to encapsulate powders other than the superabsorbent polymer particles such as deodorant particles together with the superabsorbent polymer particles 53. .
- MD direction and CD direction mean the flow direction (MD direction) in production equipment and the transverse direction (CD direction) perpendicular to this, and either one is the front-rear direction of the product. The other is the width direction of the product.
- the MD direction of the nonwoven fabric is the direction of fiber orientation of the nonwoven fabric.
- the fiber orientation is the direction along which the fibers of the nonwoven fabric are aligned.
- the fiber orientation can be determined from the measurement method according to the TAPPI standard method T481, the fiber orientation test method using the zero-range tensile strength, and the tensile strength ratio in the front-rear direction and the width direction. It can be discriminated by a simple measuring method for determining the orientation direction.
- -"Developed state” means a state where the plate is flattened without contraction or slack.
- “Elongation rate” means a value when the natural length is 100%.
- Articleificial urine is urea: 2 wt%, sodium chloride: 0.8 wt%, calcium chloride dihydrate: 0.03 wt%, magnesium sulfate heptahydrate: 0.08 wt%, and ion-exchanged water: 97 0.09 wt% is mixed and used at a temperature of 40 degrees unless otherwise specified.
- -"Gel strength is measured as follows. Add 1.0 g of superabsorbent polymer to 49.0 g of artificial urine and stir with a stirrer. The produced gel is left in a constant temperature and humidity chamber of 40 ° C.
- ⁇ "Weight" is measured as follows. After the sample or test piece has been pre-dried, it is left in a test room or apparatus in a standard state (test location is temperature 20 ⁇ 5 ° C., relative humidity 65% or less) to obtain a constant weight. Pre-drying refers to making a sample or test piece constant in an environment where the relative humidity is 10 to 25% and the temperature does not exceed 50 ° C. In addition, it is not necessary to perform preliminary drying about the fiber whose official moisture content is 0.0%.
- a sample with a size of 200 mm ⁇ 250 mm ( ⁇ 2 mm) is cut out from the test piece in a constant weight using a rice-basis plate (200 mm ⁇ 250 mm, ⁇ 2 mm). Measure the weight of the sample, multiply it by 20, calculate the weight per square meter, and use it as the basis weight. “Thickness” is automatically measured using an automatic thickness meter (KES-G5 handy compression tester) under the conditions of load: 10 gf / cm 2 and pressure area: 2 cm 2 . The water absorption is measured according to JIS K7223-1996 “Test method for water absorption of superabsorbent resin”.
- the water absorption rate is the “time to end point” when JIS K7224-1996 “Test method for water absorption rate of superabsorbent resin” is performed using 2 g of superabsorbent polymer and 50 g of physiological saline. . ⁇ If there is no description about the environmental conditions in the test and measurement, the test and measurement shall be performed in a test room or equipment in a standard state (test location is temperature 20 ⁇ 5 ° C, relative humidity 65% or less). . -Unless otherwise specified, the dimensions of each part mean dimensions in a deployed state, not a natural length state.
- SYMBOLS 11 Liquid impervious sheet, 12 ... Exterior sheet, 12T ... Target sheet, 13 ... Fastening tape, 13A ... Locking part, 13B ... Tape body part, 13C ... Tape attachment part, 30 ... Top sheet, 40 ... Intermediate sheet , 60 ... side solid gathers, 62 ... gather sheets, 50 ... absorbers, 51 ... front side sheets, 51c ... dents, 52 ... back side sheets, 53 ... superabsorbent polymer particles, 54 ... joints, 54a ... strong joints 54b ... weak joint, 54c ... edge joint, 55 ... cell, 55s ... low expansion cell, 55G ... maximum expansion section, 56 ... empty cell, 57 ... diffusivity improving part, 58 ... longitudinal strong joint line, 59 ... transverse strong bonding line, LD ... front-back direction, WD ... width direction.
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- Engineering & Computer Science (AREA)
- Biomedical Technology (AREA)
- Heart & Thoracic Surgery (AREA)
- Vascular Medicine (AREA)
- Life Sciences & Earth Sciences (AREA)
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- Absorbent Articles And Supports Therefor (AREA)
- Orthopedics, Nursing, And Contraception (AREA)
Abstract
This absorbent article comprises an absorbent (50) having cells (55), the perimeter of each of which is surrounded by a joint (54) that joins a front sheet (51) and a rear sheet (52), and in which the front sheet (51) and the rear sheet (52) are not joined, and a particulate containing highly absorbent polymer particles (53) contained within these cells (55). The joints (54) include weak joints (54b) which can be peeled by the expansive force of the highly absorbent polymer particles (53) within adjoining cells (55), and strong joints (54a) that are not peeled by the expansive force of the highly-absorbent polymer particles (53) within adjoining cells (55). In an intermediate area in the width direction (WD) of the absorbent, a dispersion improving part (57) that comprises a vertical strong joint line (58) that continues from the strong joint (54a) in the longitudinal direction (LD), and adjoining low-expansion cells (55s) adjoining on both sides thereof, is provided.
Description
本発明は、使い捨ておむつ、生理用ナプキン等の吸収性物品に関するものである。
The present invention relates to absorbent articles such as disposable diapers and sanitary napkins.
吸収性物品は、吸収体と、この吸収体の表側を被覆する液透過性トップシートとを備えており、尿や経血等の排泄液はトップシートを透過して吸収体により吸収され保持されるようになっている。吸収体としては、粉砕パルプ等の親水性短繊維に高吸収性ポリマー粒子(SAP)を混合し綿状に積繊したものが広く採用されているが、十分な吸収可能量を確保しつつ、さらなる薄型化、軽量化、ローコスト化等の要請にこたえるものとして、表側シート及び裏側シートの接合部により周りを囲まれ、かつ表側シート及び裏側シートが接合されていない多数のセル(小室)と、このセル内に含まれた高吸収性ポリマー粒子を含む粉粒体とを有する吸収体(以下、セル吸収体ともいう)が各種提案されている(例えば下記特許文献1~8参照)。
これらセル吸収体では、各セルの容積よりもセル内の高吸収性ポリマー粒子の飽和吸収時の体積が十分に大きいと、吸収時に、高吸収性ポリマー粒子がセル内に充満し、膨張阻害及びいわゆるゲルブロッキングにより吸収量・吸収速度が低下するおそれや、高吸収性ポリマー粒子の膨張圧によりセルが硬くなり、装着感が悪化するおそれや、表側シート及び裏側シートが不織布により形成されている場合には、その繊維間隙から高吸収性ポリマー粒子が漏れ出るおそれがある。
このため、セル吸収体では、表側シート及び裏側シートの接合部が吸収時に剥離し、隣接するセル同士の合体により、セル容積が拡大するものも提案されている(例えば下記特許文献1~5参照)。このようなセル吸収体において、接合部が連続的又は断続的に列をなす部分を有すると、吸収膨張時において、接合部が剥離するまでは、接合部が列をなす部分に沿って接合部を底部とする溝が形成されるため、その溝に沿う排泄液の拡散が期待できる。
しかしながら、従来のもののように一様に接合部が剥離するものでは、当該接合部を剥離しやすいものとすると早期に溝が消失し、吸収膨張時の液拡散が不足するおそれがあり、反対に当該接合部を剥離にしにくいものとすると前述のゲルブロッキング等の問題が発生するおそれがある。 The absorbent article includes an absorbent body and a liquid-permeable top sheet that covers the front side of the absorbent body, and excreted liquid such as urine and menstrual blood passes through the top sheet and is absorbed and held by the absorbent body. It has become so. As the absorbent body, a mixture of highly absorbent polymer particles (SAP) mixed with hydrophilic short fibers such as pulverized pulp and piled up in a cotton form is widely adopted, while ensuring a sufficient absorbable amount, As a response to requests for further thinning, weight reduction, low cost, etc., a large number of cells (small chambers) surrounded by the joint portion of the front side sheet and the back side sheet and the front side sheet and the back side sheet are not joined, Various types of absorbers (hereinafter also referred to as cell absorbers) having high-absorbent polymer particles contained in the cells have been proposed (see, for example,Patent Documents 1 to 8 below).
In these cell absorbers, if the volume at the time of saturated absorption of the superabsorbent polymer particles in the cell is sufficiently larger than the volume of each cell, the superabsorbent polymer particles are filled in the cell at the time of absorption, and expansion inhibition and When the so-called gel blocking may reduce the absorption amount / absorption rate, the cell may become hard due to the expansion pressure of the superabsorbent polymer particles, and the wearing feeling may be deteriorated, or when the front side sheet and the back side sheet are formed of nonwoven fabric May cause the superabsorbent polymer particles to leak out from the fiber gaps.
For this reason, some cell absorbers have been proposed in which the joint between the front sheet and the back sheet peels during absorption, and the cell volume is increased by the combination of adjacent cells (for example, seePatent Documents 1 to 5 below). ). In such a cell absorber, if the joint has a portion that continuously or intermittently forms a row, the joint portion along the portion where the joint forms a row until the joint is peeled off during absorption expansion. Since the groove | channel which makes a bottom part is formed, the spreading | diffusion of the excretion liquid along the groove | channel can be anticipated.
However, in the case where the joint part peels uniformly like the conventional one, if the joint part is easy to peel off, the groove may disappear at an early stage and the liquid diffusion at the time of absorption expansion may be insufficient. If the joint is difficult to peel, problems such as the aforementioned gel blocking may occur.
これらセル吸収体では、各セルの容積よりもセル内の高吸収性ポリマー粒子の飽和吸収時の体積が十分に大きいと、吸収時に、高吸収性ポリマー粒子がセル内に充満し、膨張阻害及びいわゆるゲルブロッキングにより吸収量・吸収速度が低下するおそれや、高吸収性ポリマー粒子の膨張圧によりセルが硬くなり、装着感が悪化するおそれや、表側シート及び裏側シートが不織布により形成されている場合には、その繊維間隙から高吸収性ポリマー粒子が漏れ出るおそれがある。
このため、セル吸収体では、表側シート及び裏側シートの接合部が吸収時に剥離し、隣接するセル同士の合体により、セル容積が拡大するものも提案されている(例えば下記特許文献1~5参照)。このようなセル吸収体において、接合部が連続的又は断続的に列をなす部分を有すると、吸収膨張時において、接合部が剥離するまでは、接合部が列をなす部分に沿って接合部を底部とする溝が形成されるため、その溝に沿う排泄液の拡散が期待できる。
しかしながら、従来のもののように一様に接合部が剥離するものでは、当該接合部を剥離しやすいものとすると早期に溝が消失し、吸収膨張時の液拡散が不足するおそれがあり、反対に当該接合部を剥離にしにくいものとすると前述のゲルブロッキング等の問題が発生するおそれがある。 The absorbent article includes an absorbent body and a liquid-permeable top sheet that covers the front side of the absorbent body, and excreted liquid such as urine and menstrual blood passes through the top sheet and is absorbed and held by the absorbent body. It has become so. As the absorbent body, a mixture of highly absorbent polymer particles (SAP) mixed with hydrophilic short fibers such as pulverized pulp and piled up in a cotton form is widely adopted, while ensuring a sufficient absorbable amount, As a response to requests for further thinning, weight reduction, low cost, etc., a large number of cells (small chambers) surrounded by the joint portion of the front side sheet and the back side sheet and the front side sheet and the back side sheet are not joined, Various types of absorbers (hereinafter also referred to as cell absorbers) having high-absorbent polymer particles contained in the cells have been proposed (see, for example,
In these cell absorbers, if the volume at the time of saturated absorption of the superabsorbent polymer particles in the cell is sufficiently larger than the volume of each cell, the superabsorbent polymer particles are filled in the cell at the time of absorption, and expansion inhibition and When the so-called gel blocking may reduce the absorption amount / absorption rate, the cell may become hard due to the expansion pressure of the superabsorbent polymer particles, and the wearing feeling may be deteriorated, or when the front side sheet and the back side sheet are formed of nonwoven fabric May cause the superabsorbent polymer particles to leak out from the fiber gaps.
For this reason, some cell absorbers have been proposed in which the joint between the front sheet and the back sheet peels during absorption, and the cell volume is increased by the combination of adjacent cells (for example, see
However, in the case where the joint part peels uniformly like the conventional one, if the joint part is easy to peel off, the groove may disappear at an early stage and the liquid diffusion at the time of absorption expansion may be insufficient. If the joint is difficult to peel, problems such as the aforementioned gel blocking may occur.
そこで、本発明の主たる課題は、吸収膨張時に形成される拡散溝がより消失しにくく、ゲルブロッキング等の問題も発生しにくいセル吸収体を備えた吸収性物品を提供することにある。
Therefore, a main problem of the present invention is to provide an absorbent article provided with a cell absorber that is less likely to lose diffusion grooves formed during absorption expansion and is less likely to cause problems such as gel blocking.
上記課題を解決した本発明の代表的な態様は以下のとおりである。
The typical aspects of the present invention that have solved the above problems are as follows.
<第1の態様>
表側シートと、その裏側に配された裏側シートと、表側シート及び裏側シートの接合部により周りを囲まれ、かつ表側シート及び裏側シートが接合されていない多数のセルと、このセル内に含まれた、高吸収性ポリマー粒子を含む粉粒体とを有する吸収体を備えた、吸収性物品において;
前記接合部は、隣接するセル内の高吸収性ポリマー粒子の膨張力により剥離可能な弱接合部と、隣接するセル内の高吸収性ポリマー粒子の膨張力により剥離しない強接合部とを含み、
前記吸収体の幅方向中間の領域に、前記強接合部が前後方向に続く縦強接合線、及びその両脇に隣接する低膨張セルからなる拡散性向上部が設けられており、
前記低膨張セルは、前記拡散性向上部の両脇に隣接するセルよりも高吸収性ポリマー粒子の単位面積当たりの内包量が少なく、かつ当該拡散性向上部の両脇に隣接するセルとの間の接合部が弱接合部である、
ことを特徴とする吸収性物品。 <First aspect>
Included in this cell are a front side sheet, a back side sheet arranged on the back side, a large number of cells surrounded by a joint between the front side sheet and the back side sheet, and the front side sheet and the back side sheet are not joined. In an absorbent article comprising an absorbent body having a powder comprising superabsorbent polymer particles;
The joint includes a weak joint that can be peeled off due to the expansion force of the superabsorbent polymer particles in the adjacent cells, and a strong joint that does not peel off due to the expansion force of the superabsorbent polymer particles in the adjacent cells.
In the intermediate region in the width direction of the absorber, a longitudinal strong joint line in which the strong joint portion extends in the front-rear direction, and a diffusivity improving portion composed of low expansion cells adjacent to both sides thereof are provided,
The low expansion cell has a smaller amount of inclusion per unit area of the superabsorbent polymer particles than a cell adjacent to both sides of the diffusibility improving portion, and a cell adjacent to both sides of the diffusibility improving portion. The joint between is a weak joint,
An absorbent article characterized by the above.
表側シートと、その裏側に配された裏側シートと、表側シート及び裏側シートの接合部により周りを囲まれ、かつ表側シート及び裏側シートが接合されていない多数のセルと、このセル内に含まれた、高吸収性ポリマー粒子を含む粉粒体とを有する吸収体を備えた、吸収性物品において;
前記接合部は、隣接するセル内の高吸収性ポリマー粒子の膨張力により剥離可能な弱接合部と、隣接するセル内の高吸収性ポリマー粒子の膨張力により剥離しない強接合部とを含み、
前記吸収体の幅方向中間の領域に、前記強接合部が前後方向に続く縦強接合線、及びその両脇に隣接する低膨張セルからなる拡散性向上部が設けられており、
前記低膨張セルは、前記拡散性向上部の両脇に隣接するセルよりも高吸収性ポリマー粒子の単位面積当たりの内包量が少なく、かつ当該拡散性向上部の両脇に隣接するセルとの間の接合部が弱接合部である、
ことを特徴とする吸収性物品。 <First aspect>
Included in this cell are a front side sheet, a back side sheet arranged on the back side, a large number of cells surrounded by a joint between the front side sheet and the back side sheet, and the front side sheet and the back side sheet are not joined. In an absorbent article comprising an absorbent body having a powder comprising superabsorbent polymer particles;
The joint includes a weak joint that can be peeled off due to the expansion force of the superabsorbent polymer particles in the adjacent cells, and a strong joint that does not peel off due to the expansion force of the superabsorbent polymer particles in the adjacent cells.
In the intermediate region in the width direction of the absorber, a longitudinal strong joint line in which the strong joint portion extends in the front-rear direction, and a diffusivity improving portion composed of low expansion cells adjacent to both sides thereof are provided,
The low expansion cell has a smaller amount of inclusion per unit area of the superabsorbent polymer particles than a cell adjacent to both sides of the diffusibility improving portion, and a cell adjacent to both sides of the diffusibility improving portion. The joint between is a weak joint,
An absorbent article characterized by the above.
(作用効果)
本発明の拡散性向上部における強接合部はその両側のセルが吸収膨張しても剥離しない部分であり、またその両脇に隣接するセルは弱接合部を有するものの高吸収性ポリマー粒子の内包量が相対的に少ない低膨張セルである。よって、排泄液の吸収当初、拡散性向上部とその周囲部分との膨張量の差により、拡散性向上部を底部とする幅の広い溝が形成され、その溝により液拡散が促進される。この状態は、拡散性向上部の周囲のセルにおける高吸収性ポリマー粒子の膨張力により、拡散性向上部の低膨張セルとその両脇のセルとの間の弱接合部が外れるまで続き、当該弱接合部が外れた後も強接合部は外れないため、溝の幅は狭くなるものの強接合部を底部とする溝が残り拡散性は維持される。つまり、多量の排泄液の拡散が重要となる吸収初期には溝の幅が広く、その後は、ゲルブロッキング等の問題が生じないように拡散性向上部の低膨張セルも周囲のセルと合体するものの、強接合部により溝が残り、拡散性向上作用が維持される。
なお、「高吸収性ポリマー粒子の単位面積当たりの内包量が少な」いことには、高吸収性ポリマー粒子を内包しないことも含まれる(以下、同じ)。 (Function and effect)
The strongly bonded portion in the diffusivity improving portion of the present invention is a portion that does not peel even if the cells on both sides absorb and expand, and the cells adjacent to both sides have weakly bonded portions, but contain highly absorbent polymer particles. It is a low expansion cell with a relatively small amount. Therefore, at the beginning of excretion of the excretory fluid, a wide groove having the diffusivity improving portion as a bottom is formed due to the difference in expansion between the diffusivity improving portion and the surrounding portion, and the liquid diffusion is promoted by the groove. This state continues until the weak joint between the low expansion cell of the diffusibility improving part and the cells on both sides thereof is released due to the expansion force of the superabsorbent polymer particles in the cells around the diffusivity improving part. Since the strong joint does not come off even after the weak joint is removed, the groove having the strong joint at the bottom remains, but the diffusibility is maintained, although the width of the groove is reduced. In other words, the width of the groove is wide at the beginning of absorption, where diffusion of a large amount of excreta is important, and thereafter, the low expansion cell of the diffusibility improving unit is also united with the surrounding cells so as not to cause problems such as gel blocking. However, the groove remains due to the strong joint, and the diffusibility improving action is maintained.
In addition, “the amount of inclusion per unit area of the superabsorbent polymer particles being small” includes not encapsulating the superabsorbent polymer particles (hereinafter the same).
本発明の拡散性向上部における強接合部はその両側のセルが吸収膨張しても剥離しない部分であり、またその両脇に隣接するセルは弱接合部を有するものの高吸収性ポリマー粒子の内包量が相対的に少ない低膨張セルである。よって、排泄液の吸収当初、拡散性向上部とその周囲部分との膨張量の差により、拡散性向上部を底部とする幅の広い溝が形成され、その溝により液拡散が促進される。この状態は、拡散性向上部の周囲のセルにおける高吸収性ポリマー粒子の膨張力により、拡散性向上部の低膨張セルとその両脇のセルとの間の弱接合部が外れるまで続き、当該弱接合部が外れた後も強接合部は外れないため、溝の幅は狭くなるものの強接合部を底部とする溝が残り拡散性は維持される。つまり、多量の排泄液の拡散が重要となる吸収初期には溝の幅が広く、その後は、ゲルブロッキング等の問題が生じないように拡散性向上部の低膨張セルも周囲のセルと合体するものの、強接合部により溝が残り、拡散性向上作用が維持される。
なお、「高吸収性ポリマー粒子の単位面積当たりの内包量が少な」いことには、高吸収性ポリマー粒子を内包しないことも含まれる(以下、同じ)。 (Function and effect)
The strongly bonded portion in the diffusivity improving portion of the present invention is a portion that does not peel even if the cells on both sides absorb and expand, and the cells adjacent to both sides have weakly bonded portions, but contain highly absorbent polymer particles. It is a low expansion cell with a relatively small amount. Therefore, at the beginning of excretion of the excretory fluid, a wide groove having the diffusivity improving portion as a bottom is formed due to the difference in expansion between the diffusivity improving portion and the surrounding portion, and the liquid diffusion is promoted by the groove. This state continues until the weak joint between the low expansion cell of the diffusibility improving part and the cells on both sides thereof is released due to the expansion force of the superabsorbent polymer particles in the cells around the diffusivity improving part. Since the strong joint does not come off even after the weak joint is removed, the groove having the strong joint at the bottom remains, but the diffusibility is maintained, although the width of the groove is reduced. In other words, the width of the groove is wide at the beginning of absorption, where diffusion of a large amount of excreta is important, and thereafter, the low expansion cell of the diffusibility improving unit is also united with the surrounding cells so as not to cause problems such as gel blocking. However, the groove remains due to the strong joint, and the diffusibility improving action is maintained.
In addition, “the amount of inclusion per unit area of the superabsorbent polymer particles being small” includes not encapsulating the superabsorbent polymer particles (hereinafter the same).
<第2の態様>
前記拡散性向上部の低膨張セルと、前記拡散性向上部の両脇に隣接するセルとの間の弱接合部は、他の弱接合部より接合強度が高く、かつ前記強接合部より接合強度が低い、第1の態様の吸収性物品。 <Second aspect>
The weakly joined portion between the low expansion cell of the diffusibility improving portion and the cell adjacent to both sides of the diffusibility improving portion has higher joining strength than the other weakly joined portions, and is joined to the strongly joined portion. The absorbent article according to the first aspect, having low strength.
前記拡散性向上部の低膨張セルと、前記拡散性向上部の両脇に隣接するセルとの間の弱接合部は、他の弱接合部より接合強度が高く、かつ前記強接合部より接合強度が低い、第1の態様の吸収性物品。 <Second aspect>
The weakly joined portion between the low expansion cell of the diffusibility improving portion and the cell adjacent to both sides of the diffusibility improving portion has higher joining strength than the other weakly joined portions, and is joined to the strongly joined portion. The absorbent article according to the first aspect, having low strength.
(作用効果)
このように構成されていると、拡散性向上部の低膨張セルと、拡散性向上部の両脇に隣接するセルとの間の弱接合部が外れにくくなり、より長い時間、拡散性向上部により形成される溝が広い状態に維持されるため好ましい。 (Function and effect)
When configured in this way, the weakly bonded portion between the low expansion cell of the diffusibility improving portion and the cell adjacent to both sides of the diffusibility improving portion is difficult to come off, and the diffusibility improving portion is longer. This is preferable because the groove formed by is maintained in a wide state.
このように構成されていると、拡散性向上部の低膨張セルと、拡散性向上部の両脇に隣接するセルとの間の弱接合部が外れにくくなり、より長い時間、拡散性向上部により形成される溝が広い状態に維持されるため好ましい。 (Function and effect)
When configured in this way, the weakly bonded portion between the low expansion cell of the diffusibility improving portion and the cell adjacent to both sides of the diffusibility improving portion is difficult to come off, and the diffusibility improving portion is longer. This is preferable because the groove formed by is maintained in a wide state.
<第3の態様>
前記強接合部が幅方向又は斜め方向に連続的又は断続的に続く部分である横強接合線が、前後方向に間隔を空けて複数設けられている、第1又は2の態様の吸収性物品。 <Third Aspect>
Absorbent article according to the first or second aspect, in which a plurality of transverse strong bonding lines, each of which is a portion in which the strong bonding portion continues continuously or intermittently in the width direction or the oblique direction, are provided at intervals in the front-rear direction. .
前記強接合部が幅方向又は斜め方向に連続的又は断続的に続く部分である横強接合線が、前後方向に間隔を空けて複数設けられている、第1又は2の態様の吸収性物品。 <Third Aspect>
Absorbent article according to the first or second aspect, in which a plurality of transverse strong bonding lines, each of which is a portion in which the strong bonding portion continues continuously or intermittently in the width direction or the oblique direction, are provided at intervals in the front-rear direction. .
(作用効果)
吸収体の前後方向全体にわたりセル同士が合体可能であると、吸収時に膨張した高吸収性ポリマー粒子のゲル化物が合体セル内を前後方向に大きく移動可能となり、当該ゲル化物が股間部等の低所に集合して装着感を悪化させるおそれがある。これに対して、上述のような横強接合線を設けると、吸収時に剥離しない強接合部によって高吸収性ポリマー粒子のゲル化物の前後方向移動を阻止することができ、吸収体の形状の崩れを防止することができる。 (Function and effect)
If the cells can be combined with each other over the entire front-rear direction of the absorbent body, the gelled product of the superabsorbent polymer particles that have expanded during absorption can move greatly in the front-rear direction within the combined cell, and the gelled product can be reduced in the crotch area. There is a risk of gathering at the place and worsening the fit. On the other hand, when the above-described transverse strong bonding line is provided, the gelled product of the superabsorbent polymer particles can be prevented from moving in the front-rear direction by the strong bonding portion that does not peel at the time of absorption, and the shape of the absorber collapses. Can be prevented.
吸収体の前後方向全体にわたりセル同士が合体可能であると、吸収時に膨張した高吸収性ポリマー粒子のゲル化物が合体セル内を前後方向に大きく移動可能となり、当該ゲル化物が股間部等の低所に集合して装着感を悪化させるおそれがある。これに対して、上述のような横強接合線を設けると、吸収時に剥離しない強接合部によって高吸収性ポリマー粒子のゲル化物の前後方向移動を阻止することができ、吸収体の形状の崩れを防止することができる。 (Function and effect)
If the cells can be combined with each other over the entire front-rear direction of the absorbent body, the gelled product of the superabsorbent polymer particles that have expanded during absorption can move greatly in the front-rear direction within the combined cell, and the gelled product can be reduced in the crotch area. There is a risk of gathering at the place and worsening the fit. On the other hand, when the above-described transverse strong bonding line is provided, the gelled product of the superabsorbent polymer particles can be prevented from moving in the front-rear direction by the strong bonding portion that does not peel at the time of absorption, and the shape of the absorber collapses. Can be prevented.
<第4の態様>
前記強接合部が吸収体全長にわたって前後方向に続く部分である縦強接合線が、幅方向の最も外側に位置するセルの側縁に沿って幅方向両側にそれぞれ設けられるとともに、これらの幅方向の中間にも設けられており、
前記拡散性向上部は、前記幅方向中央部の縦強接合線を含む部分であり、
前記横強接合線は、幅方向に隣り合う縦強接合線間にわたるように幅方向又は斜め方向に続く部分である、
第3の態様の吸収性物品。 <Fourth aspect>
Longitudinal strong joint lines, which are portions where the strong joint portions continue in the front-rear direction over the entire length of the absorber, are provided on both sides in the width direction along the side edges of the cells located on the outermost side in the width direction, and these width directions It is also provided in the middle of
The diffusivity improving portion is a portion including a longitudinal strong bonding line at the central portion in the width direction,
The transverse strong joint line is a portion that continues in the width direction or oblique direction so as to span between the longitudinal strong joint lines adjacent in the width direction.
The absorbent article of a 3rd aspect.
前記強接合部が吸収体全長にわたって前後方向に続く部分である縦強接合線が、幅方向の最も外側に位置するセルの側縁に沿って幅方向両側にそれぞれ設けられるとともに、これらの幅方向の中間にも設けられており、
前記拡散性向上部は、前記幅方向中央部の縦強接合線を含む部分であり、
前記横強接合線は、幅方向に隣り合う縦強接合線間にわたるように幅方向又は斜め方向に続く部分である、
第3の態様の吸収性物品。 <Fourth aspect>
Longitudinal strong joint lines, which are portions where the strong joint portions continue in the front-rear direction over the entire length of the absorber, are provided on both sides in the width direction along the side edges of the cells located on the outermost side in the width direction, and these width directions It is also provided in the middle of
The diffusivity improving portion is a portion including a longitudinal strong bonding line at the central portion in the width direction,
The transverse strong joint line is a portion that continues in the width direction or oblique direction so as to span between the longitudinal strong joint lines adjacent in the width direction.
The absorbent article of a 3rd aspect.
(作用効果)
このように強接合部を縦横に網状に配置すると、強接合部により囲まれる最拡大区画以上にはセルが合体しないため、吸収時に膨張した高吸収性ポリマー粒子のゲル化物は最拡大区画外には移動せず、吸収時における吸収体の形状崩れを効果的に防止できる。また、強接合部が前後方向に続く部分である縦強接合線により縦方向の液拡散性が向上し、強接合部が幅方向又は斜め方向に続く部分である横強接合線により横方向の液拡散性が向上する。さらに、両側部の縦強接合線は、両側縁から高吸収性ポリマー粒子の漏れ出しを防止する機能も有する。 (Function and effect)
In this way, when the strong joints are arranged in a mesh form vertically and horizontally, the cells do not coalesce beyond the most enlarged section surrounded by the strong joints, so the gel of the superabsorbent polymer particles expanded during absorption is outside the largest enlarged section. Does not move, and it is possible to effectively prevent the shape of the absorber from collapsing during absorption. In addition, the longitudinal liquid diffusibility is improved by the longitudinal strong joint line, which is a portion where the strong joint portion continues in the front-rear direction, and the lateral strong joint line, which is a portion where the strong joint portion continues in the width direction or the oblique direction, Improves liquid diffusibility. Furthermore, the longitudinal strong joint lines on both sides also have a function of preventing leakage of the superabsorbent polymer particles from the side edges.
このように強接合部を縦横に網状に配置すると、強接合部により囲まれる最拡大区画以上にはセルが合体しないため、吸収時に膨張した高吸収性ポリマー粒子のゲル化物は最拡大区画外には移動せず、吸収時における吸収体の形状崩れを効果的に防止できる。また、強接合部が前後方向に続く部分である縦強接合線により縦方向の液拡散性が向上し、強接合部が幅方向又は斜め方向に続く部分である横強接合線により横方向の液拡散性が向上する。さらに、両側部の縦強接合線は、両側縁から高吸収性ポリマー粒子の漏れ出しを防止する機能も有する。 (Function and effect)
In this way, when the strong joints are arranged in a mesh form vertically and horizontally, the cells do not coalesce beyond the most enlarged section surrounded by the strong joints, so the gel of the superabsorbent polymer particles expanded during absorption is outside the largest enlarged section. Does not move, and it is possible to effectively prevent the shape of the absorber from collapsing during absorption. In addition, the longitudinal liquid diffusibility is improved by the longitudinal strong joint line, which is a portion where the strong joint portion continues in the front-rear direction, and the lateral strong joint line, which is a portion where the strong joint portion continues in the width direction or the oblique direction, Improves liquid diffusibility. Furthermore, the longitudinal strong joint lines on both sides also have a function of preventing leakage of the superabsorbent polymer particles from the side edges.
<第5の態様>
前記接合部は、前記表側シート及び裏側シートが溶着された部分であり、
前記弱接合部及び強接合部は前記セルを囲む方向に沿って点線状に設けられており、
前記弱接合部の線幅は、前記強接合部の線幅よりも狭く、
前記弱接合部の点間隔は、前記強接合部の点間隔よりも広い、
第1~4のいずれか1つの態様の吸収性物品。 <Fifth aspect>
The joining portion is a portion where the front side sheet and the back side sheet are welded,
The weak joint and the strong joint are provided in a dotted line along the direction surrounding the cell,
The line width of the weak joint is narrower than the line width of the strong joint,
The point interval between the weak joints is wider than the point interval between the strong joints,
The absorbent article according to any one of the first to fourth aspects.
前記接合部は、前記表側シート及び裏側シートが溶着された部分であり、
前記弱接合部及び強接合部は前記セルを囲む方向に沿って点線状に設けられており、
前記弱接合部の線幅は、前記強接合部の線幅よりも狭く、
前記弱接合部の点間隔は、前記強接合部の点間隔よりも広い、
第1~4のいずれか1つの態様の吸収性物品。 <Fifth aspect>
The joining portion is a portion where the front side sheet and the back side sheet are welded,
The weak joint and the strong joint are provided in a dotted line along the direction surrounding the cell,
The line width of the weak joint is narrower than the line width of the strong joint,
The point interval between the weak joints is wider than the point interval between the strong joints,
The absorbent article according to any one of the first to fourth aspects.
(作用効果)
表側シート及び裏側シートを溶着することにより接合部を形成する場合、弱接合部は、接合部を点線状にして点間隔を広くすることのみでも形成できるが、接合部は隣接するセル同士の境界となる部分であるため、点間隔が広くなりすぎると隣接するセル同士の境界に隙間が多くなり、高吸収性ポリマー粒子が移動しやすくなる。よって、接合部の線幅の広狭と、間隔の広狭とを組み合わせて点線状の弱接合部を形成すると、その弱接合部部分は隙間が少ない割には剥離しやすいものとなる。 (Function and effect)
When forming the joint by welding the front side sheet and the back side sheet, the weak joint can be formed only by widening the point interval by making the joint a dotted line, but the joint is a boundary between adjacent cells. Therefore, if the point interval is too wide, the gap between adjacent cells increases, and the superabsorbent polymer particles easily move. Therefore, if the dotted line-shaped weakly bonded portion is formed by combining the width of the bonded portion with the narrowness of the interval, the weakly bonded portion easily peels in spite of the small gap.
表側シート及び裏側シートを溶着することにより接合部を形成する場合、弱接合部は、接合部を点線状にして点間隔を広くすることのみでも形成できるが、接合部は隣接するセル同士の境界となる部分であるため、点間隔が広くなりすぎると隣接するセル同士の境界に隙間が多くなり、高吸収性ポリマー粒子が移動しやすくなる。よって、接合部の線幅の広狭と、間隔の広狭とを組み合わせて点線状の弱接合部を形成すると、その弱接合部部分は隙間が少ない割には剥離しやすいものとなる。 (Function and effect)
When forming the joint by welding the front side sheet and the back side sheet, the weak joint can be formed only by widening the point interval by making the joint a dotted line, but the joint is a boundary between adjacent cells. Therefore, if the point interval is too wide, the gap between adjacent cells increases, and the superabsorbent polymer particles easily move. Therefore, if the dotted line-shaped weakly bonded portion is formed by combining the width of the bonded portion with the narrowness of the interval, the weakly bonded portion easily peels in spite of the small gap.
<第6の態様>
前記接合部は多角形が隙間なく並ぶパターンに沿って設けられており、
前記セルは、前記接合部の多角形の部分により囲まれた多角形をなしており、
前記セルにおける前記弱接合部が位置する辺同士が交わる位置には、前記接合部が設けられていない、
第1~5のいずれか1つの態様の吸収性物品。 <Sixth aspect>
The joint is provided along a pattern in which polygons are arranged without gaps,
The cell has a polygon surrounded by a polygonal portion of the joint;
In the position where the sides where the weak joints are located in the cell intersect, the joints are not provided,
The absorbent article according to any one of the first to fifth aspects.
前記接合部は多角形が隙間なく並ぶパターンに沿って設けられており、
前記セルは、前記接合部の多角形の部分により囲まれた多角形をなしており、
前記セルにおける前記弱接合部が位置する辺同士が交わる位置には、前記接合部が設けられていない、
第1~5のいずれか1つの態様の吸収性物品。 <Sixth aspect>
The joint is provided along a pattern in which polygons are arranged without gaps,
The cell has a polygon surrounded by a polygonal portion of the joint;
In the position where the sides where the weak joints are located in the cell intersect, the joints are not provided,
The absorbent article according to any one of the first to fifth aspects.
(作用効果)
このように弱接合部が位置する辺同士が交わる位置に接合部を設けないと、弱接合部が剥離しやすくなり、セルの合体が円滑に進行するため好ましい。 (Function and effect)
Thus, it is preferable not to provide a joint portion at a position where the sides where the weak joint portions are located, because the weak joint portion is easily peeled off, and cell coalescence proceeds smoothly.
このように弱接合部が位置する辺同士が交わる位置に接合部を設けないと、弱接合部が剥離しやすくなり、セルの合体が円滑に進行するため好ましい。 (Function and effect)
Thus, it is preferable not to provide a joint portion at a position where the sides where the weak joint portions are located, because the weak joint portion is easily peeled off, and cell coalescence proceeds smoothly.
<第7の態様>
少なくとも前記吸収体の前後端が通過する位置のセル、及び前記吸収体の前後方向の中間における両側部のセルは、他のセルよりも高吸収性ポリマー粒子の単位面積当たりの内包量が少ない空セルである、
第1~6のいずれか1つの態様の吸収性物品。 <Seventh aspect>
At least the cell at the position where the front and rear ends of the absorber pass, and the cells on both sides in the middle of the absorber in the front-rear direction have a smaller amount of superabsorbent polymer particles per unit area than other cells. Cell,
The absorbent article according to any one of the first to sixth aspects.
少なくとも前記吸収体の前後端が通過する位置のセル、及び前記吸収体の前後方向の中間における両側部のセルは、他のセルよりも高吸収性ポリマー粒子の単位面積当たりの内包量が少ない空セルである、
第1~6のいずれか1つの態様の吸収性物品。 <Seventh aspect>
At least the cell at the position where the front and rear ends of the absorber pass, and the cells on both sides in the middle of the absorber in the front-rear direction have a smaller amount of superabsorbent polymer particles per unit area than other cells. Cell,
The absorbent article according to any one of the first to sixth aspects.
(作用効果)
例えば、吸収体の前端及び後端は、製造の際に個々の吸収体へ切断することにより形成されるため、この位置に高吸収性ポリマー粒子を含有すると切断装置の刃の寿命が短くなるおそれがある。よって、吸収体の前後端が通過する位置のセルは空セルとすることが望ましい。また、粉砕パルプ等の親水性短繊維に高吸収性ポリマー粒子を混合し綿状に積繊した吸収体では、脚周りに沿うように前後方向LDの中間部をくびれた形状に形成することが一般的であるが、セル吸収体においても、前後方向の中間における両側部のセルを空セルとすることにより、当該部分は吸収後も膨張が少ないものとなり、したがって吸収後においても吸収体が脚周りにフィットする形状となる。 (Function and effect)
For example, since the front end and the rear end of the absorbent body are formed by cutting into individual absorbent bodies at the time of manufacture, the life of the blade of the cutting device may be shortened if high absorbent polymer particles are contained at this position. There is. Therefore, it is desirable that the cell at the position where the front and rear ends of the absorber pass is an empty cell. In addition, in an absorbent body in which superabsorbent polymer particles are mixed with hydrophilic short fibers such as pulverized pulp and stacked in a cotton shape, the middle part of the front-rear direction LD can be formed in a constricted shape along the leg circumference. Generally, even in the cell absorber, the cells on both sides in the middle in the front-rear direction are emptied cells, so that the portion is less expanded after absorption. The shape fits around.
例えば、吸収体の前端及び後端は、製造の際に個々の吸収体へ切断することにより形成されるため、この位置に高吸収性ポリマー粒子を含有すると切断装置の刃の寿命が短くなるおそれがある。よって、吸収体の前後端が通過する位置のセルは空セルとすることが望ましい。また、粉砕パルプ等の親水性短繊維に高吸収性ポリマー粒子を混合し綿状に積繊した吸収体では、脚周りに沿うように前後方向LDの中間部をくびれた形状に形成することが一般的であるが、セル吸収体においても、前後方向の中間における両側部のセルを空セルとすることにより、当該部分は吸収後も膨張が少ないものとなり、したがって吸収後においても吸収体が脚周りにフィットする形状となる。 (Function and effect)
For example, since the front end and the rear end of the absorbent body are formed by cutting into individual absorbent bodies at the time of manufacture, the life of the blade of the cutting device may be shortened if high absorbent polymer particles are contained at this position. There is. Therefore, it is desirable that the cell at the position where the front and rear ends of the absorber pass is an empty cell. In addition, in an absorbent body in which superabsorbent polymer particles are mixed with hydrophilic short fibers such as pulverized pulp and stacked in a cotton shape, the middle part of the front-rear direction LD can be formed in a constricted shape along the leg circumference. Generally, even in the cell absorber, the cells on both sides in the middle in the front-rear direction are emptied cells, so that the portion is less expanded after absorption. The shape fits around.
本発明によれば、吸収膨張時に形成される拡散溝がより消失しにくく、ゲルブロッキング等の問題も発生しにくい等の利点がもたらされる。
According to the present invention, there are advantages that the diffusion groove formed at the time of absorption expansion is more difficult to disappear and problems such as gel blocking are less likely to occur.
以下、本発明の実施形態について添付図面を参照しつつ説明する。
<吸収性物品の例>
図1~図6はテープタイプ使い捨ておむつの一例を示しており、図中の符号Xはファスニングテープを除いたおむつの全幅を示しており、符号Lはおむつの全長を示している。各構成部材は、以下に述べる固定又は接合部分以外も、必要に応じて公知のおむつと同様に固定又は接合される。これらの固定又は接合のための手段としては、ホットメルト接着剤や溶着(加熱溶着、超音波溶着)を適宜選択することができる。 Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
<Examples of absorbent articles>
FIGS. 1 to 6 show an example of a tape-type disposable diaper. In FIG. 1, symbol X indicates the full width of the diaper excluding the fastening tape, and symbol L indicates the total length of the diaper. Each component is fixed or bonded in the same manner as a known diaper, if necessary, other than the fixed or bonded portion described below. As means for fixing or joining these, a hot melt adhesive or welding (heat welding, ultrasonic welding) can be appropriately selected.
<吸収性物品の例>
図1~図6はテープタイプ使い捨ておむつの一例を示しており、図中の符号Xはファスニングテープを除いたおむつの全幅を示しており、符号Lはおむつの全長を示している。各構成部材は、以下に述べる固定又は接合部分以外も、必要に応じて公知のおむつと同様に固定又は接合される。これらの固定又は接合のための手段としては、ホットメルト接着剤や溶着(加熱溶着、超音波溶着)を適宜選択することができる。 Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
<Examples of absorbent articles>
FIGS. 1 to 6 show an example of a tape-type disposable diaper. In FIG. 1, symbol X indicates the full width of the diaper excluding the fastening tape, and symbol L indicates the total length of the diaper. Each component is fixed or bonded in the same manner as a known diaper, if necessary, other than the fixed or bonded portion described below. As means for fixing or joining these, a hot melt adhesive or welding (heat welding, ultrasonic welding) can be appropriately selected.
このテープタイプ使い捨ておむつは、透液性トップシートと、外面側に位置する液不透過性シートとの間に吸収体50が介在された基本構造を有しており、吸収体50の前側及び後側にそれぞれ延出する部分であって、かつ吸収体50を有しない部分である腹側エンドフラップ部EF及び背側エンドフラップ部EFを有するとともに、吸収体50の側縁よりも側方に延出する一対のサイドフラップ部SFを有している。背側部分Bにおけるサイドフラップ部SFにはファスニングテープ13がそれぞれ設けられており、おむつの装着に際しては、背側部分Bのサイドフラップ部SFを腹側部分Fのサイドフラップ部SFの外側に重ねた状態で、ファスニングテープ13を腹側部分F外面の適所に係止する。
This tape-type disposable diaper has a basic structure in which an absorbent body 50 is interposed between a liquid-permeable top sheet and a liquid-impermeable sheet located on the outer surface side. Each of which has a ventral end flap portion EF and a dorsal end flap portion EF, which are portions extending to the side and not having the absorber 50, and extend laterally from the side edge of the absorber 50. It has a pair of side flap portions SF to be taken out. Fastening tapes 13 are respectively provided on the side flap portions SF in the back portion B, and when attaching the diaper, the side flap portion SF of the back portion B is overlapped on the outside of the side flap portion SF of the ventral portion F. In this state, the fastening tape 13 is locked at an appropriate position on the outer surface of the ventral portion F.
また、このテープタイプ使い捨ておむつでは、吸収性本体部10並びに各サイドフラップ部SFの外面全体が外装シート12により形成されている。特に、吸収体50を含む領域においては、外装シート12の内面側に液不透過性シート11がホットメルト接着剤等の接着剤により固定され、さらにこの液不透過性シート11の内面側に吸収体50、中間シート40、及びトップシート30がこの順に積層されている。トップシート30及び液不透過性シート11は図示例では長方形であり、吸収体50よりも前後方向LD及び幅方向WDにおいて若干大きい寸法を有しており、トップシート30における吸収体50の側縁よりはみ出る周縁部と、液不透過性シート11における吸収体50の側縁よりはみ出る周縁部とがホットメルト接着剤などにより接合されている。また液不透過性シート11は、トップシート30よりも若干幅広に形成されている。
In this tape-type disposable diaper, the entire outer surface of the absorbent main body 10 and the side flaps SF is formed by the exterior sheet 12. In particular, in the region including the absorber 50, the liquid-impermeable sheet 11 is fixed to the inner surface side of the exterior sheet 12 with an adhesive such as a hot melt adhesive, and further absorbed to the inner surface side of the liquid-impermeable sheet 11. The body 50, the intermediate sheet 40, and the top sheet 30 are laminated in this order. The top sheet 30 and the liquid-impermeable sheet 11 are rectangular in the illustrated example, have slightly larger dimensions in the front-rear direction LD and the width direction WD than the absorbent body 50, and the side edges of the absorbent body 50 in the top sheet 30. The peripheral edge that protrudes further from the peripheral edge that protrudes from the side edge of the absorbent body 50 in the liquid-impermeable sheet 11 is joined by a hot melt adhesive or the like. The liquid-impermeable sheet 11 is formed to be slightly wider than the top sheet 30.
さらに、この吸収性本体部10の両側には、装着者の肌側に突出(起立)する側部立体ギャザー60,60が設けられており、この側部立体ギャザー60,60を形成するギャザーシート62,62が、トップシート30の両側部上から各サイドフラップ部SFの内面までの範囲に固着されている。
Further, on both sides of the absorbent main body 10, side solid gathers 60, 60 that protrude (stand up) toward the wearer's skin are provided, and the gather sheets that form the side solid gathers 60, 60 are provided. 62 and 62 are fixed to a range from the both side portions of the top sheet 30 to the inner surface of each side flap portion SF.
以下、各部の詳細について順に説明する。
(外装シート)
外装シート12は製品外面を構成するシートである。外装シート12は、両側部における前後方向LDの中央部が括れた形状とされており、ここが着用者の脚を囲む部位となる。外装シート12としては不織布が好適であるが、これに限定されない。不織布の種類は特に限定されず、素材繊維としては、例えばポリエチレン又はポリプロピレン等のオレフィン系、ポリエステル系、ポリアミド系等の合成繊維の他、レーヨンやキュプラ等の再生繊維、綿等の天然繊維を用いることができ、加工法としてはスパンレース法、スパンボンド法、サーマルボンド法、エアスルー法、ニードルパンチ法等を用いることができる。ただし、肌触り及び強度を両立できる点でスパンボンド不織布やSMS不織布、SMMS不織布等の長繊維不織布が好適である。不織布は一枚で使用する他、複数枚重ねて使用することもできる。後者の場合、不織布相互をホットメルト接着剤等により接着するのが好ましい。不織布を用いる場合、その繊維目付けは10~50g/m2、特に15~30g/m2のものが望ましい。外装シート12は省略することもでき、その場合には液不透過性シート11を外装シート12と同形状として、製品外面を構成することができる。 Hereinafter, details of each unit will be described in order.
(Exterior sheet)
Theexterior sheet 12 is a sheet constituting the outer surface of the product. The exterior sheet 12 has a shape in which the center part of the front-rear direction LD on both sides is constricted, and this is a part that surrounds the wearer's leg. The exterior sheet 12 is preferably a non-woven fabric, but is not limited thereto. The type of the nonwoven fabric is not particularly limited, and as the material fiber, for example, synthetic fibers such as polyethylene or polypropylene, synthetic fibers such as polyester or polyamide, recycled fibers such as rayon or cupra, and natural fibers such as cotton are used. As a processing method, a spunlace method, a spunbond method, a thermal bond method, an air-through method, a needle punch method, or the like can be used. However, a long-fiber nonwoven fabric such as a spunbond nonwoven fabric, an SMS nonwoven fabric, or an SMMS nonwoven fabric is preferable in that both the touch and strength can be achieved. In addition to using a single nonwoven fabric, a plurality of nonwoven fabrics can be used. In the latter case, the nonwoven fabrics are preferably bonded to each other with a hot melt adhesive or the like. When a non-woven fabric is used, the fiber basis weight is desirably 10 to 50 g / m 2 , particularly 15 to 30 g / m 2 . The exterior sheet 12 can be omitted, and in that case, the liquid-impermeable sheet 11 can have the same shape as the exterior sheet 12 to constitute the outer surface of the product.
(外装シート)
外装シート12は製品外面を構成するシートである。外装シート12は、両側部における前後方向LDの中央部が括れた形状とされており、ここが着用者の脚を囲む部位となる。外装シート12としては不織布が好適であるが、これに限定されない。不織布の種類は特に限定されず、素材繊維としては、例えばポリエチレン又はポリプロピレン等のオレフィン系、ポリエステル系、ポリアミド系等の合成繊維の他、レーヨンやキュプラ等の再生繊維、綿等の天然繊維を用いることができ、加工法としてはスパンレース法、スパンボンド法、サーマルボンド法、エアスルー法、ニードルパンチ法等を用いることができる。ただし、肌触り及び強度を両立できる点でスパンボンド不織布やSMS不織布、SMMS不織布等の長繊維不織布が好適である。不織布は一枚で使用する他、複数枚重ねて使用することもできる。後者の場合、不織布相互をホットメルト接着剤等により接着するのが好ましい。不織布を用いる場合、その繊維目付けは10~50g/m2、特に15~30g/m2のものが望ましい。外装シート12は省略することもでき、その場合には液不透過性シート11を外装シート12と同形状として、製品外面を構成することができる。 Hereinafter, details of each unit will be described in order.
(Exterior sheet)
The
(液不透過性シート)
液不透過性シート11の素材は、特に限定されるものではないが、例えば、ポリエチレンやポリプロピレン等のオレフィン系樹脂や、ポリエチレンシート等に不織布を積層したラミネート不織布、防水フィルムを介在させて実質的に液不透過性を確保した不織布(この場合は、防水フィルムと不織布とで液不透過性シートが構成される。)などを例示することができる。もちろん、この他にも、近年、ムレ防止の観点から好まれて使用されている液不透過性かつ透湿性を有する素材も例示することができる。この液不透過性かつ透湿性を有する素材のシートとしては、例えば、ポリエチレンやポリプロピレン等のオレフィン系樹脂中に無機充填剤を混練して、シートを成形した後、一軸又は二軸方向に延伸して得られた微多孔性シートを例示することができる。さらに、マイクロデニール繊維を用いた不織布、熱や圧力をかけることで繊維の空隙を小さくすることによる防漏性強化、高吸水性樹脂又は疎水性樹脂や撥水剤の塗工といった方法により、防水フィルムを用いずに液不透過性としたシートも、液不透過性シート11として用いることができる。 (Liquid impervious sheet)
The material of the liquid-impermeable sheet 11 is not particularly limited. For example, the liquid-impermeable sheet 11 is substantially made of an olefin resin such as polyethylene or polypropylene, a laminated nonwoven fabric obtained by laminating a nonwoven fabric on a polyethylene sheet, or a waterproof film. Non-woven fabrics that ensure liquid impermeability (in this case, liquid impervious sheets are composed of waterproof films and non-woven fabrics). Of course, in addition to this, materials having liquid impermeability and moisture permeability which have been used and used in recent years from the viewpoint of preventing stuffiness can also be exemplified. As the sheet of the material having liquid impermeability and moisture permeability, for example, an inorganic filler is kneaded in an olefin resin such as polyethylene or polypropylene, and the sheet is formed, and then stretched in a uniaxial or biaxial direction. Examples of the microporous sheet obtained in this way can be given. In addition, non-woven fabric using micro-denier fiber, strengthening leakage resistance by reducing the voids of the fiber by applying heat or pressure, and applying water-repellent resin or hydrophobic resin or water repellent to waterproof A sheet that is liquid-impermeable without using a film can also be used as the liquid-impermeable sheet 11.
液不透過性シート11の素材は、特に限定されるものではないが、例えば、ポリエチレンやポリプロピレン等のオレフィン系樹脂や、ポリエチレンシート等に不織布を積層したラミネート不織布、防水フィルムを介在させて実質的に液不透過性を確保した不織布(この場合は、防水フィルムと不織布とで液不透過性シートが構成される。)などを例示することができる。もちろん、この他にも、近年、ムレ防止の観点から好まれて使用されている液不透過性かつ透湿性を有する素材も例示することができる。この液不透過性かつ透湿性を有する素材のシートとしては、例えば、ポリエチレンやポリプロピレン等のオレフィン系樹脂中に無機充填剤を混練して、シートを成形した後、一軸又は二軸方向に延伸して得られた微多孔性シートを例示することができる。さらに、マイクロデニール繊維を用いた不織布、熱や圧力をかけることで繊維の空隙を小さくすることによる防漏性強化、高吸水性樹脂又は疎水性樹脂や撥水剤の塗工といった方法により、防水フィルムを用いずに液不透過性としたシートも、液不透過性シート11として用いることができる。 (Liquid impervious sheet)
The material of the liquid-
(トップシート)
トップシート30は液透過性を有する有孔又は無孔の不織布を用いることができる。不織布の構成繊維が何であるかは特に限定されない。例えば、ポリエチレンやポリプロピレン等のオレフィン系、ポリエステル系、ポリアミド系等の合成繊維、レーヨンやキュプラ等の再生繊維、綿等の天然繊維などや、これらから二種以上が使用された混合繊維、複合繊維などを例示することができる。さらに、不織布は、どのような加工によって製造されたものであってもよい。加工方法としては、公知の方法、例えば、スパンレース法、スパンボンド法、サーマルボンド法、メルトブローン法、ニードルパンチ法、エアスルー法、ポイントボンド法等を例示することができる。例えば、柔軟性、ドレープ性を求めるのであれば、スパンレース法が、嵩高性、ソフト性を求めるのであれば、サーマルボンド法が、好ましい加工方法となる。 (Top sheet)
Thetop sheet 30 may be a porous or non-porous nonwoven fabric having liquid permeability. What is the constituent fiber of the nonwoven fabric is not particularly limited. For example, synthetic fibers such as olefins such as polyethylene and polypropylene, polyesters and polyamides, recycled fibers such as rayon and cupra, natural fibers such as cotton, and mixed fibers and composite fibers using two or more of them. Etc. can be illustrated. Furthermore, the nonwoven fabric may be manufactured by any processing. Examples of the processing method include known methods such as a spunlace method, a spunbond method, a thermal bond method, a melt blown method, a needle punch method, an air through method, and a point bond method. For example, the spun lace method is a preferable processing method for obtaining flexibility and drapeability, and the thermal bond method is for obtaining bulkiness and softness.
トップシート30は液透過性を有する有孔又は無孔の不織布を用いることができる。不織布の構成繊維が何であるかは特に限定されない。例えば、ポリエチレンやポリプロピレン等のオレフィン系、ポリエステル系、ポリアミド系等の合成繊維、レーヨンやキュプラ等の再生繊維、綿等の天然繊維などや、これらから二種以上が使用された混合繊維、複合繊維などを例示することができる。さらに、不織布は、どのような加工によって製造されたものであってもよい。加工方法としては、公知の方法、例えば、スパンレース法、スパンボンド法、サーマルボンド法、メルトブローン法、ニードルパンチ法、エアスルー法、ポイントボンド法等を例示することができる。例えば、柔軟性、ドレープ性を求めるのであれば、スパンレース法が、嵩高性、ソフト性を求めるのであれば、サーマルボンド法が、好ましい加工方法となる。 (Top sheet)
The
(中間シート)
中間シート40は、トップシート30を透過した排泄液を吸収体50側へ速やかに移動させるため、及び逆戻りを防ぐために、トップシート30の裏面に接合されているものである。中間シート40及びトップシート30間の接合は、ホットメルト接着剤を用いる他、ヒートエンボスや超音波溶着を用いることもできる。中間シート40としては、不織布を用いる他、多数の透過孔を有する樹脂フィルムを用いることもできる。不織布としては、トップシート30の項で説明したものと同様の素材を用いることができるが、トップシート30より親水性が高いものや、繊維密度が高いものが、トップシート30から中間シート40への液の移動特性に優れるため好ましい。 (Intermediate sheet)
Theintermediate sheet 40 is joined to the back surface of the top sheet 30 in order to quickly move the excreted liquid that has passed through the top sheet 30 to the absorber 50 side and to prevent reversal. For joining the intermediate sheet 40 and the top sheet 30, heat embossing or ultrasonic welding can be used in addition to using a hot melt adhesive. As the intermediate sheet 40, a non-woven fabric can be used, and a resin film having a large number of transmission holes can also be used. As the non-woven fabric, the same material as that described in the section of the top sheet 30 can be used. However, a material having higher hydrophilicity than the top sheet 30 and a material having a higher fiber density are changed from the top sheet 30 to the intermediate sheet 40. This is preferable because of its excellent liquid transfer characteristics.
中間シート40は、トップシート30を透過した排泄液を吸収体50側へ速やかに移動させるため、及び逆戻りを防ぐために、トップシート30の裏面に接合されているものである。中間シート40及びトップシート30間の接合は、ホットメルト接着剤を用いる他、ヒートエンボスや超音波溶着を用いることもできる。中間シート40としては、不織布を用いる他、多数の透過孔を有する樹脂フィルムを用いることもできる。不織布としては、トップシート30の項で説明したものと同様の素材を用いることができるが、トップシート30より親水性が高いものや、繊維密度が高いものが、トップシート30から中間シート40への液の移動特性に優れるため好ましい。 (Intermediate sheet)
The
図示の形態の中間シート40は、吸収体50の幅より短く中央に配置されているが、全幅にわたって設けてもよい。中間シート40の前後方向LDの長さは、おむつの全長と同一でもよいし、吸収体50の長さと同一でもよいし、液を受け入れる領域を中心にした短い長さ範囲内であってもよい。
The intermediate sheet 40 in the illustrated form is arranged in the center shorter than the width of the absorber 50, but may be provided over the entire width. The length of the intermediate sheet 40 in the front-rear direction LD may be the same as the entire length of the diaper, may be the same as the length of the absorbent body 50, or may be within a short length range centered on the region that receives the liquid. .
(側部立体ギャザー)
トップシート30上における排泄物の横方向移動を阻止し、横漏れを防止するために、幅方向WDにおける製品の両側の内面から突出(起立)する側部立体ギャザー60を設けるのは好ましい。 (Side three-dimensional gather)
In order to prevent lateral movement of excrement on thetop sheet 30 and prevent lateral leakage, it is preferable to provide a side solid gather 60 that protrudes (stands up) from the inner surfaces on both sides of the product in the width direction WD.
トップシート30上における排泄物の横方向移動を阻止し、横漏れを防止するために、幅方向WDにおける製品の両側の内面から突出(起立)する側部立体ギャザー60を設けるのは好ましい。 (Side three-dimensional gather)
In order to prevent lateral movement of excrement on the
この側部立体ギャザー60は、ギャザーシート62と、このギャザーシート62に前後方向LDに沿って伸長状態で固定された細長状弾性伸縮部材63とにより構成されている。このギャザーシート62としては撥水性不織布を用いることができ、また弾性伸縮部材63としては糸ゴム等を用いることができる。弾性伸縮部材は、図1及び図3に示すように各複数本設ける他、各1本設けることができる。
The side three-dimensional gather 60 is composed of a gather sheet 62 and an elongated elastic elastic member 63 fixed to the gather sheet 62 in a stretched state along the front-rear direction LD. As the gather sheet 62, a water-repellent nonwoven fabric can be used, and as the elastic elastic member 63, rubber thread or the like can be used. As shown in FIGS. 1 and 3, a plurality of elastic elastic members can be provided in addition to a plurality of elastic expansion members.
ギャザーシート62の内面は、トップシート30の側部上に幅方向WDの固着始端を有し、この固着始端から幅方向WDの外側の部分は、液不透過性シート11の側部および当該部分に位置する外装シート12の側部にホットメルト接着剤などにより固着されている。
The inner surface of the gather sheet 62 has a fixing start end in the width direction WD on the side portion of the top sheet 30, and a portion outside the fixing start end in the width direction WD includes the side portion of the liquid-impermeable sheet 11 and the portion concerned. Is fixed to a side portion of the exterior sheet 12 located at a position by a hot melt adhesive or the like.
脚周りにおいては、側部立体ギャザー60の固着始端より幅方向WDの内側は、製品前後方向LDの両端部ではトップシート30上に固定されているものの、その間の部分は非固定の自由部分であり、この自由部分が弾性伸縮部材63の収縮力により起立するようになる。おむつの、装着時には、おむつが舟形に体に装着されるので、そして弾性伸縮部材63の収縮力が作用するので、弾性伸縮部材63の収縮力により側部立体ギャザー60が起立して脚周りに密着する。その結果、脚周りからのいわゆる横漏れが防止される。
Around the leg, the inner side in the width direction WD from the fixing start end of the side three-dimensional gather 60 is fixed on the top sheet 30 at both ends in the product longitudinal direction LD, but the portion in between is an unfixed free part. Yes, this free part comes to stand by the contraction force of the elastic elastic member 63. When the diaper is mounted, the diaper is mounted on the body in the shape of a boat, and since the contraction force of the elastic expansion / contraction member 63 acts, the side three-dimensional gather 60 stands up by the contraction force of the elastic expansion / contraction member 63 and around the leg. In close contact. As a result, so-called side leakage from around the legs is prevented.
図示形態と異なり、ギャザーシート62の幅方向WDの内側の部分における前後方向LDの両端部を、幅方向WDの外側の部分から内側に延在する基端側部分と、この基端側部分の幅方向WDの中央側の端縁から身体側に折り返され、幅方向WDの外側に延在する先端側部分とを有する二つ折り状態で固定し、その間の部分を非固定の自由部分とすることもできる。
Unlike the illustrated embodiment, both ends of the front-rear direction LD in the inner portion of the gather sheet 62 in the width direction WD are connected to a base end side portion extending inward from an outer portion of the width direction WD, and the base end side portion. Fix in a folded state having a tip side portion that is folded back from the edge on the center side in the width direction WD to the body side and extends to the outside in the width direction WD, and the portion in between is an unfixed free portion You can also.
(平面ギャザー)
各サイドフラップ部SFには、図1~図3に示すように、ギャザーシート62の固着部分のうち固着始端近傍の幅方向WDの外側において、ギャザーシート62と液不透過性シート11との間に、糸ゴム等からなる脚周り弾性伸縮部材64が前後方向LDに沿って伸長された状態で固定されており、これにより各サイドフラップ部SFの脚周り部分が平面ギャザーとして構成されている。脚周り弾性伸縮部材64はサイドフラップ部SFにおける液不透過性シート11と外装シート12との間に配置することもできる。脚周り弾性伸縮部材64は、図示例のように各側で複数本設ける他、各側に1本のみ設けることもできる。 (Plane gathering)
As shown in FIGS. 1 to 3, each side flap portion SF has a gap between the gathersheet 62 and the liquid-impermeable sheet 11 on the outer side in the width direction WD in the vicinity of the fixing start end of the fixing portion of the gather sheet 62. Further, a leg elastic member 64 made of rubber thread or the like is fixed in a state of being stretched along the front-rear direction LD, whereby the leg peripheral portion of each side flap portion SF is configured as a planar gather. The leg elastic member 64 may be disposed between the liquid-impermeable sheet 11 and the exterior sheet 12 in the side flap portion SF. In addition to providing a plurality of leg elastic members 64 on each side as shown in the drawing, only one elastic member 64 can be provided on each side.
各サイドフラップ部SFには、図1~図3に示すように、ギャザーシート62の固着部分のうち固着始端近傍の幅方向WDの外側において、ギャザーシート62と液不透過性シート11との間に、糸ゴム等からなる脚周り弾性伸縮部材64が前後方向LDに沿って伸長された状態で固定されており、これにより各サイドフラップ部SFの脚周り部分が平面ギャザーとして構成されている。脚周り弾性伸縮部材64はサイドフラップ部SFにおける液不透過性シート11と外装シート12との間に配置することもできる。脚周り弾性伸縮部材64は、図示例のように各側で複数本設ける他、各側に1本のみ設けることもできる。 (Plane gathering)
As shown in FIGS. 1 to 3, each side flap portion SF has a gap between the gather
(ファスニングテープ)
図1、図2及び図6に示されるように、ファスニングテープ13は、おむつの側部に固定されたテープ取付部13C、及びこのテープ取付部13Cから突出するテープ本体部13Bをなすシート基材と、このシート基材におけるテープ本体部13Bの幅方向WDの中間部に設けられた、腹側に対する係止部13Aとを有し、この係止部13Aより先端側が摘み部とされたものである。ファスニングテープ13のテープ取付部13Cは、サイドフラップ部における内側層をなすギャザーシート62及び外側層をなす外装シート12間に挟まれ、かつホットメルト接着剤により両シート62,12に接着されている。また、係止部13Aはシート基材に接着剤により剥離不能に接合されている。 (Fastening tape)
1, 2, and 6, thefastening tape 13 is a sheet base material that forms a tape attachment portion 13 </ b> C fixed to a side portion of the diaper and a tape main body portion 13 </ b> B protruding from the tape attachment portion 13 </ b> C. And a locking portion 13A for the ventral side provided in the intermediate portion in the width direction WD of the tape main body portion 13B in the sheet base material, and the tip side of the locking portion 13A is a knob. is there. The tape attachment portion 13C of the fastening tape 13 is sandwiched between the gather sheet 62 forming the inner layer and the exterior sheet 12 forming the outer layer in the side flap portion, and is bonded to both the sheets 62 and 12 by a hot melt adhesive. . Moreover, 13 A of latching parts are joined to the sheet | seat base material with the adhesive agent so that peeling is impossible.
図1、図2及び図6に示されるように、ファスニングテープ13は、おむつの側部に固定されたテープ取付部13C、及びこのテープ取付部13Cから突出するテープ本体部13Bをなすシート基材と、このシート基材におけるテープ本体部13Bの幅方向WDの中間部に設けられた、腹側に対する係止部13Aとを有し、この係止部13Aより先端側が摘み部とされたものである。ファスニングテープ13のテープ取付部13Cは、サイドフラップ部における内側層をなすギャザーシート62及び外側層をなす外装シート12間に挟まれ、かつホットメルト接着剤により両シート62,12に接着されている。また、係止部13Aはシート基材に接着剤により剥離不能に接合されている。 (Fastening tape)
1, 2, and 6, the
係止部13Aとしては、メカニカルファスナー(面ファスナー)のフック材(雄材)が好適である。フック材は、その外面側に多数の係合突起を有する。係合突起の形状としては、レ字状、J字状、マッシュルーム状、T字状、ダブルJ字状(J字状のものを背合わせに結合した形状のもの)等が存在するが、いずれの形状であっても良い。もちろん、ファスニングテープ13の係止部として粘着材層を設けることもできる。
As the locking portion 13A, a hook material (male material) of a mechanical fastener (surface fastener) is suitable. The hook material has a large number of engaging projections on the outer surface side thereof. As the shape of the engagement protrusion, there are a letter shape, a J shape, a mushroom shape, a T shape, a double J shape (a shape in which a J shape is combined back to back), etc. The shape may also be Of course, an adhesive layer can also be provided as a locking portion of the fastening tape 13.
また、テープ取付部からテープ本体部までを形成するシート基材としては、スパンボンド不織布、エアスルー不織布、スパンレース不織布等の各種不織布の他、プラスチックフィルム、ポリラミ不織布、紙やこれらの複合素材を用いることができる。
Moreover, as a sheet base material that forms from the tape attachment part to the tape body part, in addition to various nonwoven fabrics such as spunbond nonwoven fabric, air-through nonwoven fabric, and spunlace nonwoven fabric, plastic film, polylaminated nonwoven fabric, paper, and composite materials thereof are used. be able to.
(ターゲットシート)
腹側部分Fにおけるファスニングテープ13の係止箇所には、係止を容易にするためのターゲット有するターゲットシート12Tを設けるのが好ましい。ターゲットシート12Tは、係止部がフック材13Aの場合、フック材の係合突起が絡まるようなループ糸がプラスチックフィルムや不織布からなるシート基材の表面に多数設けられたものを用いることができ、また粘着材層の場合には粘着性に富むような表面が平滑なプラスチックフィルムからなるシート基材の表面に剥離処理を施したものを用いることができる。また、腹側部分Fにおけるファスニングテープ13の係止箇所が不織布からなる場合、例えば図示形態の外装シート12が不織布からなる場合であって、ファスニングテープ13の係止部がフック材13Aの場合には、ターゲットシート12Tを省略し、フック材13Aを外装シート12の不織布に絡ませて係止することもできる。この場合、ターゲットシート12Tを外装シート12と液不透過性シート11との間に設けてもよい。 (Target sheet)
It is preferable to provide atarget sheet 12T having a target for facilitating the locking at the locking portion of the fastening tape 13 in the ventral portion F. As the target sheet 12T, when the hook portion is the hook material 13A, a target sheet 12T can be used in which a large number of loop yarns are formed on the surface of a sheet base material made of a plastic film or nonwoven fabric so that the hook material engagement protrusions are entangled In the case of an adhesive material layer, a sheet base material made of a plastic film having a smooth surface that is rich in adhesiveness can be used. Further, when the fastening portion of the fastening tape 13 in the ventral portion F is made of a non-woven fabric, for example, when the exterior sheet 12 of the illustrated form is made of a non-woven fabric and the fastening portion of the fastening tape 13 is the hook material 13A. Can omit the target sheet 12T and entangle the hook material 13A with the nonwoven fabric of the exterior sheet 12 to be locked. In this case, the target sheet 12T may be provided between the exterior sheet 12 and the liquid-impermeable sheet 11.
腹側部分Fにおけるファスニングテープ13の係止箇所には、係止を容易にするためのターゲット有するターゲットシート12Tを設けるのが好ましい。ターゲットシート12Tは、係止部がフック材13Aの場合、フック材の係合突起が絡まるようなループ糸がプラスチックフィルムや不織布からなるシート基材の表面に多数設けられたものを用いることができ、また粘着材層の場合には粘着性に富むような表面が平滑なプラスチックフィルムからなるシート基材の表面に剥離処理を施したものを用いることができる。また、腹側部分Fにおけるファスニングテープ13の係止箇所が不織布からなる場合、例えば図示形態の外装シート12が不織布からなる場合であって、ファスニングテープ13の係止部がフック材13Aの場合には、ターゲットシート12Tを省略し、フック材13Aを外装シート12の不織布に絡ませて係止することもできる。この場合、ターゲットシート12Tを外装シート12と液不透過性シート11との間に設けてもよい。 (Target sheet)
It is preferable to provide a
(吸収体)
吸収体50は、排泄物の液分を吸収保持する部分である。吸収体50は、その表裏少なくとも一方側の部材に対してホットメルト接着剤等の接着剤を介して接着することができる。 (Absorber)
Theabsorber 50 is a part that absorbs and holds the liquid content of excrement. The absorber 50 can be bonded to at least one of the front and back members via an adhesive such as a hot melt adhesive.
吸収体50は、排泄物の液分を吸収保持する部分である。吸収体50は、その表裏少なくとも一方側の部材に対してホットメルト接着剤等の接着剤を介して接着することができる。 (Absorber)
The
図7に拡大して示すように、吸収体50は、表側シート51と、その裏側に配された裏側シート52と、表側シート51及び裏側シート52の接合部54により周りを囲まれ、かつ表側シート51及び裏側シート52が接合されていないセル(小室)55と、このセル55内に含まれた、高吸収性ポリマー粒子53とを有するセル吸収体50である、このように、接合部54により周囲全体を囲まれた多数のセル55に高吸収性ポリマー粒子53を分配保持させることにより、吸収体50における高吸収性ポリマー粒子53の偏在を防止できる。セル吸収体50は、図示しない包装シートにより包装することができる。この場合、一枚の包装シートを吸収体50の表裏面及び両側面を取り囲むように筒状に巻き付ける他、2枚の包装シートで表裏両側から挟むようにして包装することができる。包装シートとしては、ティッシュペーパ、特にクレープ紙、不織布、ポリラミ不織布、小孔が開いたシート等を用いることができる。ただし、高吸収性ポリマー粒子が抜け出ないシートであるのが望ましい。包装シートに不織布を使用する場合、親水性のSMS不織布(SMS、SSMMS等)が特に好適であり、その材質はポリプロピレン、ポリエチレン/ポリプロピレン複合材などを使用できる。目付けは、5~40g/m2、特に10~30g/m2のものが望ましい。包装シートでセル吸収体50を包装する場合、セル吸収体の表裏いずれか一方側にパルプ繊維を積繊させ、これらをひとまとめで包装シートで包装することもできる。
As shown in an enlarged view in FIG. 7, the absorbent body 50 is surrounded by the front side sheet 51, the back side sheet 52 disposed on the back side thereof, and the joint portion 54 of the front side sheet 51 and the back side sheet 52, and the front side The cell absorbent body 50 includes a cell (small chamber) 55 to which the sheet 51 and the back sheet 52 are not joined, and the superabsorbent polymer particles 53 contained in the cell 55. By distributing and holding the superabsorbent polymer particles 53 in a large number of cells 55 surrounded by the whole, the uneven distribution of the superabsorbent polymer particles 53 in the absorbent body 50 can be prevented. The cell absorber 50 can be packaged with a packaging sheet (not shown). In this case, one wrapping sheet can be wrapped in a cylindrical shape so as to surround the front and back surfaces and both side surfaces of the absorbent body 50, and can be packaged so as to be sandwiched by two wrapping sheets from both the front and back surfaces. As the packaging sheet, tissue paper, particularly crepe paper, non-woven fabric, polylaminated non-woven fabric, a sheet having small holes, and the like can be used. However, it is desirable that the superabsorbent polymer particles be a sheet that does not escape. When a nonwoven fabric is used for the packaging sheet, a hydrophilic SMS nonwoven fabric (SMS, SSMMS, etc.) is particularly suitable, and the material can be polypropylene, polyethylene / polypropylene composite material, or the like. The basis weight is preferably 5 to 40 g / m 2 , particularly 10 to 30 g / m 2 . When the cell absorbent body 50 is packaged with a packaging sheet, pulp fibers can be stacked on either the front or back side of the cell absorbent body, and these can be packaged together with the packaging sheet.
表側シート51は、液透過性素材であっても、液不透過性素材であっても良いが、図示形態のようにトップシート30側に位置する場合には液透過性素材であることが好ましい。表側シート51は、トップシート30と同様に、有孔又は無孔の不織布や多孔性プラスチックシートを用いることができる。表側シート51に不織布を用いる場合、その構成繊維としては、例えばポリエチレン又はポリプロピレン等のオレフィン系、ポリエステル系、ポリアミド系等の合成繊維(単成分繊維の他、複合繊維も含む)の他、レーヨンやキュプラ等の再生繊維、綿等の天然繊維等、特に限定なく選択することができるが、熱加工性に優れる点で熱可塑性樹脂の繊維が好適である。不織布の繊維結合法は特に限定されないが、高吸収性ポリマー粒子53の脱落を防止するため、スパンボンド法、メルトブローン法、ニ一ドルパンチ法のように繊維密度が高くなる結合法が好ましい。多孔性プラスチックシートを用いる場合、その開孔径は、高吸収性ポリマー粒子53の脱落を防止するため、高吸収性ポリマー粒子53の外形より小さくするのが好ましい。また、表側シート51の素材が疎水性の場合には、親水剤を含有させることもできる。
The front side sheet 51 may be a liquid-permeable material or a liquid-impermeable material, but is preferably a liquid-permeable material when positioned on the top sheet 30 side as shown in the figure. . For the front side sheet 51, a porous or non-porous nonwoven fabric or a porous plastic sheet can be used in the same manner as the top sheet 30. When using a non-woven fabric for the front sheet 51, the constituent fibers include, for example, synthetic fibers (including single component fibers as well as composite fibers) such as olefins, polyesters, and polyamides such as polyethylene or polypropylene, rayon, Recycled fibers such as cupra, natural fibers such as cotton, and the like can be selected without particular limitation, but thermoplastic resin fibers are preferred in terms of excellent thermal processability. The fiber bonding method of the nonwoven fabric is not particularly limited, but a bonding method that increases the fiber density, such as a spunbond method, a melt blown method, and a needle punch method, is preferable in order to prevent the superabsorbent polymer particles 53 from falling off. In the case of using a porous plastic sheet, the opening diameter is preferably smaller than the outer shape of the superabsorbent polymer particles 53 in order to prevent the superabsorbent polymer particles 53 from falling off. Further, when the material of the front side sheet 51 is hydrophobic, a hydrophilic agent can be contained.
製造時の高吸収性ポリマー粒子53の配置を容易にするため、及び吸収膨張後の容積確保のために、表側シート51における各セル55を構成する部分には、裏側から表側に窪む窪み51cが形成されていると好ましいが、形成されていなくてもよい。
In order to facilitate the arrangement of the superabsorbent polymer particles 53 at the time of production and to secure the volume after absorption and expansion, a recess 51c that is recessed from the back side to the front side is formed in a portion constituting each cell 55 in the front side sheet 51. Is preferably formed, but may not be formed.
裏側シート52としては、表側シート51と同様の素材とすることもできるが、表側シート51を液透過性素材により構成する場合には、裏側シート52に液不透過性素材を採用することもできる。裏側シート52に用いうる液不透過性素材としては、液不透過性シート11の項で述べた素材の中から適宜選択して用いることができる。図示しないが、表側シート51及び裏側シート52は、一枚の素材が二つに折り重ねられた一方の層及び他方の層とすることもできる。
The back side sheet 52 can be made of the same material as the front side sheet 51, but when the front side sheet 51 is made of a liquid permeable material, a liquid impermeable material can also be adopted for the back side sheet 52. . The liquid impermeable material that can be used for the back sheet 52 can be appropriately selected from the materials described in the section of the liquid impermeable sheet 11. Although not shown, the front side sheet 51 and the back side sheet 52 can be one layer in which one material is folded in two and the other layer.
高吸収性ポリマー粒子53は表側シート51及び裏側シート52に対して非固定とし、自由に移動可能とする他、表側シート51及び裏側シート52に接着又は粘着させることもできる。また、高吸収性ポリマー粒子53はある程度塊状化していても良い。
The superabsorbent polymer particles 53 are not fixed to the front side sheet 51 and the back side sheet 52 and can be freely moved, or can be adhered or adhered to the front side sheet 51 and the back side sheet 52. Further, the superabsorbent polymer particles 53 may be agglomerated to some extent.
高吸収性ポリマー粒子53としては、この種の吸収性物品に使用されるものをそのまま使用できる。高吸収性ポリマー粒子の粒径は特に限定されないが、例えば500μmの標準ふるい(JIS Z8801-1:2006)を用いたふるい分け(5分間の振とう)、及びこのふるい分けでふるい下に落下する粒子について180μmの標準ふるい(JIS Z8801-1:2006)を用いたふるい分け(5分間の振とう)を行ったときに、500μmの標準ふるい上に残る粒子の割合が30重量%以下で、180μmの標準ふるい上に残る粒子の割合が60重量%以上のものが望ましい。
As the superabsorbent polymer particles 53, those used in this type of absorbent article can be used as they are. The particle diameter of the superabsorbent polymer particles is not particularly limited, but for example, screening using a standard sieve (JIS Z8801-1: 2006) of 500 μm (shaking for 5 minutes), and particles falling under the screen by this screening When sieving (shaking for 5 minutes) using a 180 μm standard sieve (JIS Z8801-1: 2006), the proportion of particles remaining on the 500 μm standard sieve is 30% by weight or less, and the 180 μm standard sieve It is desirable that the proportion of particles remaining on the surface is 60% by weight or more.
高吸収性ポリマー粒子53の材料としては、特に限定無く用いることができるが、吸水量が40g/g以上のものが好適である。高吸収性ポリマー粒子53としては、でんぷん系、セルロース系や合成ポリマー系などのものがあり、でんぷん-アクリル酸(塩)グラフト共重合体、でんぷん-アクリロニトリル共重合体のケン化物、ナトリウムカルボキシメチルセルロースの架橋物やアクリル酸(塩)重合体などのものを用いることができる。高吸収性ポリマー粒子53の形状としては、通常用いられる粉粒体状のものが好適であるが、他の形状のものも用いることができる。
The material of the superabsorbent polymer particles 53 can be used without any particular limitation, but those having a water absorption of 40 g / g or more are suitable. The superabsorbent polymer particles 53 include starch-based, cellulose-based and synthetic polymer-based particles such as starch-acrylic acid (salt) graft copolymer, saponified starch-acrylonitrile copolymer, sodium carboxymethyl cellulose, and the like. A cross-linked product or an acrylic acid (salt) polymer can be used. As the shape of the superabsorbent polymer particles 53, a commonly used granular material is suitable, but other shapes can also be used.
高吸収性ポリマー粒子53としては、吸水速度が70秒以下、特に40秒以下のものが好適に用いられる。吸水速度が遅すぎると、吸収体50内に供給された液が吸収体50外に戻り出てしまういわゆる逆戻りを発生しやすくなる。
As the superabsorbent polymer particles 53, those having a water absorption speed of 70 seconds or less, particularly 40 seconds or less are preferably used. If the water absorption rate is too slow, the liquid supplied into the absorbent body 50 tends to cause so-called reversal that returns to the outside of the absorbent body 50.
また、高吸収性ポリマー粒子53としては、ゲル強度が1000Pa以上のものが好適に用いられる。これにより、嵩高な吸収体50とした場合であっても、液吸収後のべとつき感を効果的に抑制できる。
Further, as the superabsorbent polymer particles 53, those having a gel strength of 1000 Pa or more are preferably used. Thereby, even if it is a case where it is set as the bulky absorber 50, the sticky feeling after liquid absorption can be suppressed effectively.
高吸収性ポリマー粒子53の目付け量は、当該吸収体50の用途で要求される吸収量に応じて適宜定めることができる。したがって一概には言えないが、50~350g/m2とすることができる。ポリマーの目付け量が50g/m2未満では、吸収量を確保し難くなる。350g/m2を超えると、効果が飽和する。
The basis weight of the superabsorbent polymer particles 53 can be appropriately determined according to the amount of absorption required for the application of the absorber 50. Therefore, although it cannot be generally stated, it can be 50 to 350 g / m 2 . If the amount of polymer is less than 50 g / m 2, it is difficult to secure the absorption amount. When it exceeds 350 g / m 2 , the effect is saturated.
セル55の平面形状は適宜定めることができ、図8、図12、図19等に示すように、六角形、菱形、正方形、長方形、円形、楕円形等とすることができるが、より密な配置とするために多角形とすることが望ましく、図示形態のように隙間なく配列することが望ましい。セル55は、同一形状及び同一寸法の物を配列する他、図12に示すように形状及び寸法の少なくとも一方が異なる複数種のセル55を組み合わせて配列することもできる。
The planar shape of the cell 55 can be determined as appropriate, and can be hexagonal, rhombus, square, rectangular, circular, elliptical, etc., as shown in FIGS. In order to achieve the arrangement, it is desirable to use polygons, and it is desirable to arrange them without gaps as illustrated. The cells 55 can be arranged by combining a plurality of types of cells 55 having different shapes and dimensions as shown in FIG.
セル55(つまり高吸収性ポリマー粒子53の集合部も同様)の平面配列は適宜定めることができるが、規則的に繰り返される平面配列が好ましく、図19(a)に示すような斜方格子状や、図19(b)に示すような六角格子状(これらは千鳥状ともいわれる)、図19(c)に示すような正方格子状、図19(d)に示すような矩形格子状、図19(e)に示すような平行体格子(図示のように、多数の平行な斜め方向の列の群が互いに交差するように2群設けられる形態)状等(これらが伸縮方向に対して90度未満の角度で傾斜したものを含む)のように規則的に繰り返されるものの他、セル55の群(群単位の配列は規則的でも不規則でも良く、模様や文字状等でも良い)が規則的に繰り返されるものとすることもできる。
The planar arrangement of the cells 55 (that is, the gathering part of the superabsorbent polymer particles 53 is also the same) can be determined as appropriate. However, a regularly repeated planar arrangement is preferable, and an oblique lattice shape as shown in FIG. Or a hexagonal lattice shape (also referred to as a staggered shape) as shown in FIG. 19B, a square lattice shape as shown in FIG. 19C, a rectangular lattice shape as shown in FIG. 19 (e) as shown in FIG. 19 (e) (a form in which two groups are provided so that a large number of groups in a parallel oblique direction intersect each other), etc. In addition to those that are repeated regularly (including those that are inclined at an angle less than degrees), the group of cells 55 (group unit arrangement may be regular or irregular, pattern or character, etc.) is regular It can also be repeated.
各セル55の寸法は適宜定めることができ、例えば前後方向LDの長さ55Lは8~30mm程度とすることができ、また幅方向WDの長さ55Wは10~50mm程度とすることができる。各セル55の面積は65~1650mm2程度とすることができる。
The dimension of each cell 55 can be determined as appropriate. For example, the length 55L in the front-rear direction LD can be about 8 to 30 mm, and the length 55W in the width direction WD can be about 10 to 50 mm. The area of each cell 55 can be about 65 to 1650 mm 2 .
表側シート51及び裏側シート52を接合する接合部54は、超音波溶着やヒートシールのように表側シート51及び裏側シート52の溶着により接合されていることが望ましいが、ホットメルト接着剤を介して接合されていても良い。
The joining portion 54 for joining the front side sheet 51 and the back side sheet 52 is preferably joined by welding the front side sheet 51 and the back side sheet 52 like ultrasonic welding or heat sealing, but via a hot melt adhesive. It may be joined.
表側シート51及び裏側シート52の接合部54は、各セル55を取り囲むように配置され、隣接するセル間の境界となる限り、図示形態のように点線状(各セル55を取り囲む方向に断続的)に形成する他、連続線状に形成することもできる。接合部54を断続的に形成する場合、セル55を取り囲む方向における接合部54の間には、高吸収性ポリマー粒子53が存在しないか又は存在するとしてもセル55内よりも少ないものとされる。
The joint portion 54 of the front side sheet 51 and the back side sheet 52 is arranged so as to surround each cell 55, and as long as it becomes a boundary between adjacent cells, it is a dotted line shape as shown in the figure (intermittently in the direction surrounding each cell 55. ), Or a continuous line shape. When the joint portions 54 are formed intermittently, the superabsorbent polymer particles 53 are not present between the joint portions 54 in the direction surrounding the cells 55, or even if they are present, the number of the superabsorbent polymer particles 53 is less than that in the cells 55. .
図10にも示すように、接合部54は、隣接するセル55内の高吸収性ポリマー粒子53の膨張力により剥離可能な弱接合部54bと、隣接するセル55内の高吸収性ポリマー粒子53の膨張力により剥離しない強接合部54aとを含む。弱接合部54bを挟んで隣接するセル55同士は、当該セル55内の高吸収性ポリマー粒子53の吸収膨張圧により剥離して合体して一つの大きなセル55となる。一方、強接合部54aはその両側のセル55が吸収膨張しても剥離しない部分であるため、それが特定の方向に続くことにより拡散性を向上させたり、高吸収性ポリマー粒子53のゲル化物の流動を防止したり、表面側の接触面積を低減したりする等の効果を有する。
As shown in FIG. 10, the bonding portion 54 includes a weak bonding portion 54 b that can be peeled off by the expansion force of the superabsorbent polymer particles 53 in the adjacent cells 55, and the superabsorbent polymer particles 53 in the adjacent cells 55. And a strong joint 54a that does not peel off due to the expansion force. The cells 55 that are adjacent to each other across the weakly bonded portion 54 b are separated by the absorption and expansion pressure of the superabsorbent polymer particles 53 in the cells 55 to be combined into one large cell 55. On the other hand, the strongly bonded portion 54a is a portion that does not peel even if the cells 55 on both sides thereof absorb and expand, so that it continues in a specific direction to improve the diffusibility or the gelled product of the superabsorbent polymer particles 53. Such as preventing the flow of the liquid and reducing the contact area on the surface side.
幅方向WDの最も外側に位置する接合部54は、これが剥離すると吸収体50の側方に高吸収性ポリマー粒子53又はそのゲル化物が漏れ出るおそれがあるため強接合部54aとすることが望ましい。同様の観点から、表側シート51及び裏側シート52はセル55形成領域よりも幅方向WDの外側にある程度延在させ、この延在部分に補強のために縁部接合部54cを施しておくのが好ましい。
The bonding portion 54 located on the outermost side in the width direction WD is preferably a strong bonding portion 54a because if it peels off, the superabsorbent polymer particles 53 or the gelled product thereof may leak to the side of the absorber 50. . From the same viewpoint, the front side sheet 51 and the back side sheet 52 are extended to some extent outside the cell 55 formation region in the width direction WD, and an edge joint part 54c is applied to the extended part for reinforcement. preferable.
接合強度の差異は、接合部54の面積を変化させることにより形成するのが簡単でよいが、これに限定されず、例えば接合部54をホットメルト接着剤により形成する場合にはホットメルト接着剤の種類を部位により異ならしめるといった手法を採用することもできる。特に、表側シート51及び裏側シート52を溶着することにより接合部54を形成する場合、弱接合部54bは、接合部54を点線状にして点間隔54Dを広くすることのみでも形成できるが、接合部54は隣接するセル55同士の境界となる部分であるため、点間隔54Dが広くなりすぎると隣接するセル55同士の境界に隙間が多くなり、高吸収性ポリマー粒子53が移動しやすくなる。よって、接合部54の線幅54Wの広狭と、点間隔54Dの広狭とを組み合わせて点線状の弱接合部54bを形成すると、その弱接合部54b部分は隙間が少ない割には剥離しやすいものとなる。
The difference in bonding strength may be easily formed by changing the area of the bonding portion 54, but is not limited to this. For example, when the bonding portion 54 is formed of a hot melt adhesive, the hot melt adhesive is used. It is also possible to adopt a method of making the type of the different depending on the part. In particular, when the joining portion 54 is formed by welding the front side sheet 51 and the back side sheet 52, the weak joining portion 54b can be formed only by widening the point interval 54D by making the joining portion 54 dotted. Since the portion 54 is a portion that becomes a boundary between the adjacent cells 55, if the point interval 54 </ b> D becomes too large, a gap increases at the boundary between the adjacent cells 55, and the superabsorbent polymer particles 53 easily move. Therefore, when the dotted line-shaped weakly bonded portion 54b is formed by combining the width of the line width 54W of the bonded portion 54 and the width of the point interval 54D, the weakly bonded portion 54b portion is easily peeled even though the gap is small. It becomes.
表側シート51及び裏側シート52を接合する接合部54の寸法は適宜定めることができ、例えば線幅(セル55を取り囲む方向と直交する方向の寸法)54Wは0.6~8.0mm程度とすることができる。また、点線状(セル55を取り囲む方向に断続的)に接合部54を形成する場合、セル55を取り囲む方向における接合部54の長さ54Lは0.6~8.0mm程度、点間隔54Dは0.8~10.0mm程度とすることが好ましい。特に、強接合部54aの場合には、線幅54Wは1.0~4.0mm程度、接合部54の長さ54Lは1.5~4.0mm程度、点間隔54Dは0.8~2.5mm程度とすることが好ましい。また、弱接合部54bの場合には、線幅54Wは0.6~3.5mm程度、接合部54の長さ54Lは0.6~2.5mm程度、点間隔54Dは1.0~4.0mm程度とすることが好ましい。
The dimensions of the joining portion 54 that joins the front side sheet 51 and the back side sheet 52 can be determined as appropriate. For example, the line width (dimension in the direction perpendicular to the direction surrounding the cell 55) 54W is about 0.6 to 8.0 mm. be able to. Further, when the joint portion 54 is formed in a dotted line shape (intermittently in the direction surrounding the cell 55), the length 54L of the joint portion 54 in the direction surrounding the cell 55 is about 0.6 to 8.0 mm, and the point interval 54D is The thickness is preferably about 0.8 to 10.0 mm. In particular, in the case of the strong joint 54a, the line width 54W is about 1.0 to 4.0 mm, the length 54L of the joint 54 is about 1.5 to 4.0 mm, and the point interval 54D is 0.8 to 2. About 5 mm is preferable. In the case of the weak joint 54b, the line width 54W is about 0.6 to 3.5 mm, the length 54L of the joint 54 is about 0.6 to 2.5 mm, and the point interval 54D is 1.0 to 4. About 0.0 mm is preferable.
弱接合部54bを剥離可能とするために、弱接合部54bに隣接するセル55の容積よりも当該セル55内の高吸収性ポリマー粒子53の飽和吸収時の体積が十分に大きくなるように、各セル55内に配置される高吸収性ポリマー粒子53の種類及び量を定めることができる。また、強接合部54aを剥離しないものとするために、弱接合部54bの剥離により合体可能なセル55の合体後の容積よりも、当該合体可能なセル55に含まれる高吸収性ポリマー粒子53の飽和吸収時の体積が小さくなるように、各セル55内に配置される高吸収性ポリマー粒子53の種類及び量を定めることができる。
In order to make the weakly bonded portion 54b peelable, the volume at the time of saturated absorption of the superabsorbent polymer particles 53 in the cell 55 is sufficiently larger than the volume of the cell 55 adjacent to the weakly bonded portion 54b. The type and amount of the superabsorbent polymer particles 53 disposed in each cell 55 can be determined. Further, in order not to peel off the strong joint portion 54a, the superabsorbent polymer particles 53 contained in the coalescable cell 55 rather than the volume after the coalescence of the cell 55 that can be coalesced by peeling off the weak joint portion 54b. The type and amount of the superabsorbent polymer particles 53 arranged in each cell 55 can be determined so that the volume at the time of saturated absorption is reduced.
接合部54を連続線状に形成する場合における接合部54の幅、並びに接合部54を点線状に形成する場合における線幅54Wは、セル55を取り囲む方向に一定とする他、変化させることもできる。また、接合部54を点線状に形成する場合における各接合部54の形状は適宜定めることができ、すべて同一とする他、部位に応じて異なる形状とすることもできる。特に各セル55の形状を多角形とする場合には、各辺の中間位置及び各頂点位置の少なくとも一方には接合部54を設けるのが好ましい。また、強接合部54aの場合は各頂点位置にも設けることが好ましいが、弱接合部54bの場合は各頂点位置には設けない方が弱接合部54bが剥離しやすくなり、セル55の合体が円滑に進行するため好ましい。各頂点位置に接合部54を設ける場合、その形状は各辺の方向に突出する放射状(星状)の形状をなしていることが望ましい。
The width of the bonding portion 54 when the bonding portion 54 is formed in a continuous line shape, and the line width 54W when the bonding portion 54 is formed in a dotted line shape are fixed in the direction surrounding the cell 55, and may be changed. it can. In addition, the shape of each joint 54 in the case where the joint 54 is formed in a dotted line shape can be determined as appropriate, and all the shapes can be the same or different depending on the region. In particular, when the shape of each cell 55 is a polygon, it is preferable to provide a joint 54 at at least one of the intermediate position and the vertex position of each side. Further, in the case of the strong joint portion 54a, it is preferable to be provided at each vertex position. However, in the case of the weak joint portion 54b, the weak joint portion 54b is more easily peeled off when not provided at each vertex position, so that the cells 55 are combined. Is preferable because it proceeds smoothly. When the joint 54 is provided at each vertex position, the shape is preferably a radial (star) shape protruding in the direction of each side.
特徴的には、図8、図11~図15、図17及び図18に示すように、吸収体50の幅方向WDの中間の領域に、強接合部54aが前後方向LDに続く縦強接合線58、及びその両脇に隣接する低膨張セル55sからなる拡散性向上部57が設けられており、この拡散性向上部57の低膨張セル55sは、拡散性向上部57の両脇に隣接するセル55よりも高吸収性ポリマー粒子53の単位面積当たりの内包量が少なく、かつ当該拡散性向上部57の両脇に隣接するセル55との間の接合部54が弱接合部54bとなっている。よって図10に示すように、排泄液の吸収当初、拡散性向上部57とその周囲部分との膨張量の差により、拡散性向上部57を底部とする幅の広い溝が形成され、その溝により液拡散が促進される。この状態は、拡散性向上部57の周囲のセル55における高吸収性ポリマー粒子53の膨張力により、拡散性向上部57の低膨張セル55sとその両脇のセル55との間の弱接合部54bが外れるまで続き、当該弱接合部54bが外れた後も強接合部54aは外れないため、溝の幅は狭くなるものの強接合部54aを底部とする溝が残り拡散性は維持される。つまり、多量の排泄液の拡散が重要となる吸収初期には溝の幅が広く、その後は、ゲルブロッキング等の問題が生じないように拡散性向上部57の低膨張セル55sも周囲のセル55と合体するものの、強接合部54aにより溝が残り、拡散性向上作用が維持される。
Characteristically, as shown in FIG. 8, FIG. 11 to FIG. 15, FIG. 17 and FIG. 18, in the middle region of the absorbent body 50 in the width direction WD, a longitudinal strong junction in which a strong junction 54a continues in the front-rear direction LD. A diffusivity improving portion 57 comprising a line 58 and low expansion cells 55 s adjacent to both sides thereof is provided, and the low expansion cell 55 s of the diffusibility improving portion 57 is adjacent to both sides of the diffusivity improving portion 57. The amount of inclusion per unit area of the superabsorbent polymer particles 53 is smaller than that of the cell 55 and the junction 54 between the cell 55 adjacent to both sides of the diffusibility improving portion 57 is a weak junction 54b. ing. Therefore, as shown in FIG. 10, at the beginning of excretion of the excretory fluid, a wide groove with the diffusibility improving portion 57 as the bottom is formed due to the difference in expansion between the diffusivity improving portion 57 and the surrounding portion. This promotes liquid diffusion. This state is a weak joint between the low expansion cell 55s of the diffusibility improving portion 57 and the cells 55 on both sides thereof due to the expansion force of the superabsorbent polymer particles 53 in the cells 55 around the diffusivity improving portion 57. Since the strong joint 54a does not come off even after the weak joint 54b is detached, the groove having the strong joint 54a at the bottom remains, but the diffusibility is maintained. That is, the width of the groove is wide at the beginning of absorption where diffusion of a large amount of excretory fluid is important, and thereafter, the low expansion cell 55s of the diffusibility improving portion 57 is also the surrounding cell 55 so as not to cause problems such as gel blocking. However, the strong bonding portion 54a leaves a groove, and the diffusibility improving effect is maintained.
低膨張セル55sにおける高吸収性ポリマー粒子53の内包量は、重量比で隣接するセル55の1/3以下であることが好ましく、全く内包しないと特に好ましい。
The amount of inclusion of the superabsorbent polymer particles 53 in the low expansion cell 55s is preferably 1/3 or less of the adjacent cells 55 in terms of weight ratio, and particularly preferably not included at all.
特に、図13に示すように、拡散性向上部57の低膨張セル55sと、拡散性向上部57の両脇に隣接するセル55との間の第1弱接合部54eは、他の第2弱接合部54fより接合強度が高く、かつ強接合部54aより接合強度が低いものであると、拡散性向上部57の低膨張セル55sと、拡散性向上部57の両脇に隣接するセル55との間の第1弱接合部54eが外れにくくなり、より長い時間、拡散性向上部57により形成される溝が広い状態に維持されるため好ましい。なお、図8、図11~図15、図17及び図18では、強接合部54a及び相対的に接合強度が高い弱接合部54eが太い点線で表現され、他の弱接合部54b,54fは細い点線で表現されており、高吸収性ポリマー粒子53を含有するセル55(つまり低膨張セル55s及び後述の空セル56を除くセル55)には斜線模様が付されている。
In particular, as shown in FIG. 13, the first weak junction 54 e between the low expansion cell 55 s of the diffusibility improving unit 57 and the cell 55 adjacent to both sides of the diffusibility improving unit 57 is the other second When the bonding strength is higher than that of the weak bonding portion 54f and lower than that of the strong bonding portion 54a, the low expansion cell 55s of the diffusibility improving portion 57 and the cell 55 adjacent to both sides of the diffusibility improving portion 57 are provided. The first weakly joined portion 54e between the first and second portions is less likely to come off, and the groove formed by the diffusibility improving portion 57 is maintained in a wide state for a longer time. 8, FIG. 11 to FIG. 15, FIG. 17 and FIG. 18, the strong joint 54a and the weak joint 54e having a relatively high joint strength are represented by thick dotted lines, and the other weak joints 54b and 54f are The cell 55 containing the superabsorbent polymer particles 53 (that is, the cell 55 excluding the low expansion cell 55s and the empty cell 56 described later) is hatched.
拡散性向上部57は、図8、図11~図15に示すように、吸収体50の全長にわたり設けられていてもよく、図17及び図18に示すように、前後方向LDの中間部分(特に股間部を含み、その前後両側にわたる範囲)にのみ設けられていてもよい。また、拡散性向上部57は、図8、図11~図15及び図17に示すように、幅方向WD中央の一か所に設ける他、図18に示すように、幅方向WDに間隔を空けて複数か所に設けることもできる。
The diffusibility improving portion 57 may be provided over the entire length of the absorber 50 as shown in FIGS. 8 and 11 to 15, and as shown in FIGS. In particular, it may be provided only in the range including the crotch portion and extending in the front and rear sides. Further, the diffusivity improving portion 57 is provided at one central portion in the width direction WD as shown in FIGS. 8, 11 to 15 and 17, and the interval in the width direction WD is set as shown in FIG. It can also be provided in several places.
拡散性向上部57の幅を拡大するために、図15に示すように、前後方向LDに並ぶセル55の両側縁に沿って一対の縦強接合線58を設け、この縦強接合線58の間及びその幅方向WD両側に隣接するセル55を低膨張セル55sとすることもできる。縦強接合線58の数及び低膨張セル55sの数を増加することにより、さらに拡散性向上部57の幅を拡大することもできる。
In order to expand the width of the diffusibility improving portion 57, as shown in FIG. 15, a pair of longitudinal strong joint lines 58 are provided along both side edges of the cells 55 arranged in the front-rear direction LD. The cells 55 that are adjacent to each other and on both sides in the width direction WD may be low expansion cells 55s. By increasing the number of the longitudinal strong bonding lines 58 and the number of the low expansion cells 55s, the width of the diffusibility improving portion 57 can be further expanded.
吸収体50の前後方向LD全体にわたりセル55同士が合体可能であると、吸収時に膨張した高吸収性ポリマー粒子53のゲル化物が合体セル55内を前後方向LDに大きく移動可能となり、当該ゲル化物が股間部等の低所に集合して装着感を悪化させるおそれがある。よって、図8、図11、図14~図16、図18に示すように、強接合部54aが幅方向WD又は斜め方向に連続的又は断続的に続く部分である横強接合線59が、前後方向LDに間隔を空けて複数設けられているのは好ましい形態である。これにより、吸収時に剥離しない強接合部54aによって高吸収性ポリマー粒子53のゲル化物の前後方向LD移動を阻止することができ、吸収体50の形状の崩れを防止することができる。もちろん、図12、図13及び図17に示すように、このような横強接合線59を有しない形態とすることもできる。図14に示すように、横強接合線59の前後両脇に隣接するセル55を低膨張セル55sとし、横方向の拡散性向上部57を設けることもできる。
If the cells 55 can be combined with each other over the entire front-and-rear direction LD of the absorbent body 50, the gelled product of the superabsorbent polymer particles 53 expanded at the time of absorption can move greatly in the front-and-rear direction LD in the combined cell 55. May gather at low places such as the crotch and worsen the feeling of wearing. Therefore, as shown in FIG. 8, FIG. 11, FIG. 14 to FIG. 16, FIG. 18, the lateral strong joint line 59, which is a portion where the strong joint portion 54a continues continuously or intermittently in the width direction WD or oblique direction, It is a preferable embodiment that a plurality of the front-rear direction LDs are provided at intervals. Thereby, the front-rear direction LD movement of the gelled product of the superabsorbent polymer particles 53 can be prevented by the strong joint 54a that does not peel at the time of absorption, and the shape of the absorbent body 50 can be prevented from collapsing. Of course, as shown in FIG. 12, FIG. 13 and FIG. As shown in FIG. 14, the cells 55 adjacent to both the front and rear sides of the lateral strong joint line 59 can be low-expansion cells 55 s, and a lateral diffusibility improving portion 57 can be provided.
特に、図8、図11、図14、図15及び図18に示す形態のように、強接合部54aが吸収体50全長にわたって前後方向LDに続く部分である縦強接合線58が、幅方向WDの最も外側に位置するセル55の側縁に沿って幅方向WDの両側にそれぞれ設けられるとともに、これらの幅方向WDの中間にも設けられており、かつ横強接合線59が、幅方向WDに隣り合う縦強接合線58間にわたるように幅方向WD又は斜め方向に続く部分であると、強接合部54aにより囲まれる最拡大区画55G以上にはセル55が合体しないため、吸収時に膨張した高吸収性ポリマー粒子53のゲル化物は最拡大区画55G外には移動せず、吸収時における吸収体50の形状崩れを効果的に防止できる。また、強接合部54aが前後方向LDに続く部分である縦強接合線58により縦方向の液拡散性が向上し、強接合部54aが幅方向WD又は斜め方向に続く部分である横強接合線59により横方向の液拡散性が向上する。例えば図8に示す形態において、符号Zの位置に尿が排泄されたと仮定すると、そこを中心に図9に示すように尿が周囲に拡散しつつ、その尿を各位置の高吸収性ポリマー粒子53が吸収していく。このとき、図9及び図10に示すように、内部の高吸収性ポリマー粒子53の膨張圧が高まったセル55については、その周囲の弱接合部54bが膨張圧に抗しきれずに剥離し、隣接セル55と合体する。この合体は、高吸収性ポリマー粒子53の吸収膨張が弱接合部54bを剥離しうる限り続き、周囲に強接合部54aを有するセル55まで進行可能となる。
In particular, as shown in FIGS. 8, 11, 14, 15 and 18, the longitudinal strong bonding line 58, which is a portion where the strong bonding portion 54a continues in the front-rear direction LD over the entire length of the absorber 50, It is provided on both sides of the width direction WD along the side edge of the cell 55 located on the outermost side of the WD, and is also provided in the middle of the width direction WD. When the portion extends in the width direction WD or in an oblique direction so as to extend between the longitudinal strong joint lines 58 adjacent to the WD, the cell 55 does not coalesce beyond the most enlarged section 55G surrounded by the strong joint portion 54a. The gelled product of the superabsorbent polymer particles 53 does not move out of the most enlarged section 55G, and can effectively prevent the shape of the absorber 50 from being deformed during absorption. Further, the liquid diffusibility in the vertical direction is improved by the longitudinal strong bonding line 58 which is a portion where the strong bonding portion 54a continues in the front-rear direction LD, and the horizontal strong bonding where the strong bonding portion 54a is a portion which continues in the width direction WD or the oblique direction. The line 59 improves the lateral liquid diffusibility. For example, in the form shown in FIG. 8, if it is assumed that urine is excreted at the position of the symbol Z, the urine diffuses around as shown in FIG. 53 absorbs. At this time, as shown in FIGS. 9 and 10, the cell 55 in which the expansion pressure of the internal superabsorbent polymer particles 53 is increased, the weak joint 54 b around the cell 55 peels without being able to resist the expansion pressure, Merge with adjacent cell 55. This coalescence continues as long as the absorption expansion of the superabsorbent polymer particles 53 can peel the weakly bonded portion 54b, and can proceed to the cell 55 having the strong bonded portion 54a around it.
最拡大区画55Gの大きさや形状、配置(つまり強接合部54aの配置)は適宜定めることができるが、最拡大区画55Gを小さくし過ぎると強接合部54aを設ける意義がなくなり、またセル55数が多くても細長く形成したときにはセル55の合体後の形状が膨らみにくい形状となる。例えば、図示形態のようにセル55が正六角形である場合には、図11、図14、図15及び図18に示すように、最拡大区画55Gは、7以上の数のセルが二方向以上の方向に並び、かつ周縁形状が、周縁に沿うセル55において一つのセル55あたり連続する2~4の辺をつなげて形成される閉形状をなしているのが好ましい。これにより、セル55が順次合体して最拡大区画55Gまで円滑に拡大しやすく、最拡大区画55Gは膨らみやすい形状となり、かつ最拡大区画55Gまで拡大したときの、セル55合体数に対するセル55容積増加量に優れるようになる。なお、用語「正六角形」は、表側シート51及び裏側シート52が製造時に伸び縮みする影響で前後方向に±5%まで伸縮変形したものも含む。
The size, shape, and arrangement of the most enlarged section 55G (that is, the arrangement of the strong joints 54a) can be determined as appropriate. However, if the largest enlargement section 55G is made too small, there is no significance in providing the strong joints 54a, and the number of cells 55 Even if there is a large amount, when it is formed to be elongated, the shape after the cells 55 are combined becomes a shape that does not easily swell. For example, when the cell 55 is a regular hexagon as shown in the figure, as shown in FIG. 11, FIG. 14, FIG. 15 and FIG. It is preferable that the peripheral shape is a closed shape formed by connecting two to four continuous sides per cell 55 in the cell 55 along the peripheral edge. As a result, the cells 55 are merged sequentially and are easily expanded smoothly to the maximum expansion section 55G, and the maximum expansion section 55G has a shape that easily expands, and the cell 55 volume with respect to the number of combined cells 55 when expanded to the maximum expansion section 55G. Increases the amount of increase. In addition, the term “regular hexagon” includes those in which the front side sheet 51 and the back side sheet 52 are stretched and deformed to ± 5% in the front-rear direction under the influence of expansion and contraction during manufacturing.
最拡大区画55Gの周縁において、一つのセル55あたり連続する2つの辺をつなげた部分は直線状の部分となりうるものであり、一つのセル55あたり連続する3つの辺をつなげた部分は直線状の部分又は内角120度の角部分(方向転換部分)となりうるものであり、一つのセル55あたり連続する4つの辺をつなげた部分は内角60度又は180度の方向転換部分となりうるものである。よって、これら直線状の部分と角部分を組み合わせることにより、最拡大区画55Gの周縁形状(強接合部54aの配列)を、図11に示すようなほぼ正三角形状としたり、図14及び図15に示すようにほぼ平行四辺形状としたり、図18に示すようにほぼ四角形状としたりすることができることになる。
In the periphery of the most enlarged section 55G, a portion connecting two continuous sides per one cell 55 can be a straight portion, and a portion connecting three continuous sides per one cell 55 is a straight portion. Or a corner portion (direction changing portion) with an inner angle of 120 degrees, and a portion connecting four continuous sides per cell 55 can be a direction changing portion with an inner angle of 60 degrees or 180 degrees. . Therefore, by combining these linear portions and corner portions, the peripheral shape (arrangement of the strong joint portions 54a) of the most enlarged section 55G is changed to a substantially regular triangle shape as shown in FIG. 11, or FIGS. As shown in FIG. 18, it can be made into a substantially parallelogram shape, or it can be made into a substantially square shape as shown in FIG.
図8~図11に示す形態では、縦強接合線58が、吸収体50の幅方向WD中央部及び両側部にそれぞれ設けられており、横強接合線59は、前記中央の縦強接合線58及び両側部の縦強接合線58の間のそれぞれで、左右に繰り返し折れ曲がりつつ前後方向に延びるジグザグ状をなしている。この結果、中央の縦強接合線58の位置に頂点を有するほぼ三角形状の最拡大区画55Gと、両側部の縦強接合線58の位置に頂点を有するほぼ三角形状の最拡大区画55Gとが、前後方向に交互に繰り返し形成されている。横強接合線59がこのようにジグザグ状に形成されていると、少ない横強接合線59の本数で効率的に横方向の液拡散を促進でき、かつ最拡大区画55Gは膨らみやすいほぼ三角形となり、セル55合体数に対するセル55容積増加量にも優れるため好ましい。
In the form shown in FIGS. 8 to 11, the longitudinal strong joint line 58 is provided at the center and both sides of the width direction WD of the absorber 50, and the lateral strong joint line 59 is the central longitudinal joint line. 58 and the longitudinal strong joint lines 58 on both sides are formed in a zigzag shape extending in the front-rear direction while being repeatedly bent left and right. As a result, a substantially triangular maximum expansion section 55G having a vertex at the position of the central longitudinal strong joint line 58 and a substantially triangular maximum expansion section 55G having a vertex at the position of the longitudinal strong joint line 58 on both sides are obtained. These are repeatedly formed alternately in the front-rear direction. When the lateral strong bonding lines 59 are formed in such a zigzag shape, the liquid diffusion in the lateral direction can be efficiently promoted with a small number of the lateral strong bonding lines 59, and the most enlarged section 55G becomes a substantially triangular shape that is easy to swell. The volume increase of the cell 55 with respect to the number of cells 55 combined is also excellent, which is preferable.
他方、図8等に示すように、高吸収性ポリマー粒子53の単位面積当たりの内包量が他のセルよりも少ない空セル56を設けることもできる。図8、図11~図15、図17及び図18では、高吸収性ポリマー粒子53を含有するセル55(つまり低膨張セル55s及び後述の空セル56を除くセル55)には斜線模様が付されている。このうち、図8における斜線模様を付した領域53Aは、製造時の高吸収性ポリマー粒子53の散布領域の形状を想定しているため、周縁のセル55には斜線模様のない部分があるが、セル55内で高吸収性ポリマー粒子53が移動可能である場合には製品ではセル55内における高吸収性ポリマー粒子53の存在位置が固定されるものではなく、他の図のものと同様にセル55内の全体に高吸収性ポリマー粒子53が分布しうるものである。空セル56における高吸収性ポリマー粒子53の内包量は、重量比で他のセルの1/2以下であることが好ましく、全く内包しないと特に好ましい。例えば、吸収体50の前端及び後端は、製造の際に個々の吸収体50へ切断することにより形成されるため、この位置に高吸収性ポリマー粒子53を含有すると切断装置の刃の寿命が短くなるおそれがある。よって、少なくとも吸収体50の前後端が通過する位置のセル55は空セル56であることが望ましい。また、粉砕パルプ等の親水性短繊維に高吸収性ポリマー粒子53を混合し綿状に積繊した吸収体50では、脚周りに沿うように前後方向LDの中間部をくびれた形状に形成することが一般的であるが、吸収体50においても、前後方向LDの中間における両側部のセル55を空セル56とすることにより、当該部分は吸収後も膨張が少ないものとなり、したがって吸収後においても吸収体50が脚周りにフィットする形状となる。
On the other hand, as shown in FIG. 8 and the like, it is possible to provide empty cells 56 in which the amount of inclusion per unit area of the superabsorbent polymer particles 53 is smaller than other cells. In FIG. 8, FIG. 11 to FIG. 15, FIG. 17 and FIG. 18, the cell 55 containing the superabsorbent polymer particles 53 (that is, the cell 55 excluding the low expansion cell 55s and the empty cell 56 described later) is hatched. Has been. Among them, the hatched area 53A in FIG. 8 assumes the shape of the dispersion area of the superabsorbent polymer particles 53 at the time of manufacture, and therefore the peripheral cell 55 has a portion without the hatched pattern. In the case where the superabsorbent polymer particles 53 are movable in the cell 55, the position of the superabsorbent polymer particles 53 in the cell 55 is not fixed in the product. The superabsorbent polymer particles 53 can be distributed throughout the cell 55. The amount of the superabsorbent polymer particles 53 included in the empty cell 56 is preferably ½ or less that of the other cells in terms of weight ratio, and particularly preferably not included at all. For example, since the front end and the rear end of the absorbent body 50 are formed by cutting into individual absorbent bodies 50 at the time of manufacture, if the superabsorbent polymer particles 53 are contained in this position, the life of the blade of the cutting device is increased. May be shortened. Therefore, it is desirable that the cell 55 at a position where at least the front and rear ends of the absorber 50 pass is an empty cell 56. Further, in the absorbent body 50 in which the superabsorbent polymer particles 53 are mixed with the hydrophilic short fibers such as pulverized pulp and are formed into a cotton shape, the middle part of the front-rear direction LD is formed in a constricted shape so as to follow the leg circumference. In general, however, in the absorbent body 50, the cells 55 on both sides in the middle of the front-rear direction LD are made empty cells 56, so that the portion is less expanded after absorption. Also, the absorbent body 50 is shaped to fit around the legs.
吸収体50を製造する場合、個々のセル55に正確に所定量の高吸収性ポリマー粒子53を分配することは困難であるため、表側シート51又は裏側シート52上における高吸収性ポリマー粒子53含有領域(空セル56となる部分を除いた領域)の全体にわたり高吸収性ポリマー粒子53を一様に散布した後、接合部54を形成して表側シート51及び裏側シート52を一体化するとともにセル55内に高吸収性ポリマー粒子53を閉じ込めることが好ましい。この場合、特に高吸収性ポリマー粒子53含有領域の周縁に位置する周縁セル55に対しては、セル55の周縁に一致する正確な形状で高吸収性ポリマー粒子53を散布することが困難であるため、図8に斜線で示される高吸収性ポリマー粒子53の散布領域53Aの形状からも分かるように、散布領域53Aの周縁が周縁セル55の中間を通るように高吸収性ポリマー粒子53を散布することが望ましい。この場合、周縁セル55の高吸収性ポリマー粒子53の内包量は、周縁セル55よりも内側に位置するセル55より少なくなり、周縁セル55の外側にセル55を有する場合には、この外側のセル55が高吸収性ポリマー粒子53を実質的に含まない空セル56となる。
When manufacturing the absorbent body 50, it is difficult to accurately distribute a predetermined amount of the superabsorbent polymer particles 53 to the individual cells 55. Therefore, the superabsorbent polymer particles 53 are contained on the front side sheet 51 or the back side sheet 52. After the superabsorbent polymer particles 53 are uniformly dispersed over the entire region (the region excluding the portion that becomes the empty cell 56), the joint portion 54 is formed to integrate the front side sheet 51 and the back side sheet 52 and the cell. Preferably, the superabsorbent polymer particles 53 are confined in the 55. In this case, it is difficult to disperse the superabsorbent polymer particles 53 in an accurate shape that coincides with the periphery of the cell 55, particularly for the peripheral cells 55 located at the periphery of the region containing the superabsorbent polymer particles 53. Therefore, as can be seen from the shape of the spraying region 53A of the superabsorbent polymer particles 53 indicated by hatching in FIG. 8, the superabsorbent polymer particles 53 are sprayed so that the periphery of the spraying region 53A passes through the middle of the peripheral cell 55. It is desirable to do. In this case, the amount of inclusion of the superabsorbent polymer particles 53 in the peripheral cell 55 is smaller than the cell 55 located on the inner side of the peripheral cell 55, and when the cell 55 is provided outside the peripheral cell 55, The cell 55 becomes an empty cell 56 that does not substantially contain the superabsorbent polymer particles 53.
上記例は、セル55内に高吸収性ポリマー粒子53のみ内包させているが、高吸収性ポリマー粒子53とともに消臭剤粒子等、高吸収性ポリマー粒子以外の粉粒体を内包させることもできる。
In the above example, only the superabsorbent polymer particles 53 are encapsulated in the cell 55, but it is also possible to encapsulate powders other than the superabsorbent polymer particles such as deodorant particles together with the superabsorbent polymer particles 53. .
<明細書中の用語の説明>
明細書中で以下の用語が使用される場合、明細書中に特に記載がない限り、以下の意味を有するものである。
・「MD方向」及び「CD方向」とは、製造設備における流れ方向(MD方向)及びこれと直交する横方向(CD方向)を意味し、いずれか一方が製品の前後方向となるものであり、他方が製品の幅方向となるものである。不織布のMD方向は、不織布の繊維配向の方向である。繊維配向とは、不織布の繊維が沿う方向であり、例えば、TAPPI標準法T481の零距離引張強さによる繊維配向性試験法に準じた測定方法や、前後方向及び幅方向の引張強度比から繊維配向方向を決定する簡易的測定方法により判別することができる。
・「展開状態」とは、収縮や弛み無く平坦に展開した状態を意味する。
・「伸長率」は、自然長を100%としたときの値を意味する。
・「人工尿」は、尿素:2wt%、塩化ナトリウム:0.8wt%、塩化カルシウム二水和物:0.03wt%、硫酸マグネシウム七水和物:0.08wt%、及びイオン交換水:97.09wt%を混合したものであり、特に記載の無い限り、温度40度で使用される。
・「ゲル強度」は次のようにして測定されるものである。人工尿49.0gに、高吸収性ポリマーを1.0g加え、スターラーで攪拌させる。生成したゲルを40℃×60%RHの恒温恒湿槽内に3時間放置したあと常温にもどし、カードメーター(I.techno Engineering社製:Curdmeter-MAX ME-500)でゲル強度を測定する。
・「目付け」は次のようにして測定されるものである。試料又は試験片を予備乾燥した後、標準状態(試験場所は、温度20±5℃、相対湿度65%以下)の試験室又は装置内に放置し、恒量になった状態にする。予備乾燥は、試料又は試験片を相対湿度10~25%、温度50℃を超えない環境で恒量にすることをいう。なお、公定水分率が0.0%の繊維については、予備乾燥を行わなくてもよい。恒量になった状態の試験片から米坪板(200mm×250mm、±2mm)を使用し、200mm×250mm(±2mm)の寸法の試料を切り取る。試料の重量を測定し、20倍して1平米あたりの重さを算出し、目付けとする。
・「厚み」は、自動厚み測定器(KES-G5 ハンディー圧縮試験機)を用い、荷重:10gf/cm2、及び加圧面積:2cm2の条件下で自動測定する。
・吸水量は、JIS K7223-1996「高吸水性樹脂の吸水量試験方法」によって測定する。
・吸水速度は、2gの高吸収性ポリマー及び50gの生理食塩水を使用して、JIS K7224‐1996「高吸水性樹脂の吸水速度試験法」を行ったときの「終点までの時間」とする。
・試験や測定における環境条件についての記載がない場合、その試験や測定は、標準状態(試験場所は、温度20±5℃、相対湿度65%以下)の試験室又は装置内で行うものとする。
・各部の寸法は、特に記載がない限り、自然長状態ではなく展開状態における寸法を意味する。 <Explanation of terms in the specification>
When the following terms are used in the specification, they have the following meanings unless otherwise specified in the specification.
・ "MD direction" and "CD direction" mean the flow direction (MD direction) in production equipment and the transverse direction (CD direction) perpendicular to this, and either one is the front-rear direction of the product. The other is the width direction of the product. The MD direction of the nonwoven fabric is the direction of fiber orientation of the nonwoven fabric. The fiber orientation is the direction along which the fibers of the nonwoven fabric are aligned. For example, the fiber orientation can be determined from the measurement method according to the TAPPI standard method T481, the fiber orientation test method using the zero-range tensile strength, and the tensile strength ratio in the front-rear direction and the width direction. It can be discriminated by a simple measuring method for determining the orientation direction.
-"Developed state" means a state where the plate is flattened without contraction or slack.
“Elongation rate” means a value when the natural length is 100%.
"Artificial urine" is urea: 2 wt%, sodium chloride: 0.8 wt%, calcium chloride dihydrate: 0.03 wt%, magnesium sulfate heptahydrate: 0.08 wt%, and ion-exchanged water: 97 0.09 wt% is mixed and used at a temperature of 40 degrees unless otherwise specified.
-"Gel strength" is measured as follows. Add 1.0 g of superabsorbent polymer to 49.0 g of artificial urine and stir with a stirrer. The produced gel is left in a constant temperature and humidity chamber of 40 ° C. × 60% RH for 3 hours and then returned to room temperature, and the gel strength is measured with a card meter (Curdmeter-MAX ME-500 manufactured by I.techno Engineering).
・ "Weight" is measured as follows. After the sample or test piece has been pre-dried, it is left in a test room or apparatus in a standard state (test location is temperature 20 ± 5 ° C., relative humidity 65% or less) to obtain a constant weight. Pre-drying refers to making a sample or test piece constant in an environment where the relative humidity is 10 to 25% and the temperature does not exceed 50 ° C. In addition, it is not necessary to perform preliminary drying about the fiber whose official moisture content is 0.0%. A sample with a size of 200 mm × 250 mm (± 2 mm) is cut out from the test piece in a constant weight using a rice-basis plate (200 mm × 250 mm, ± 2 mm). Measure the weight of the sample, multiply it by 20, calculate the weight per square meter, and use it as the basis weight.
“Thickness” is automatically measured using an automatic thickness meter (KES-G5 handy compression tester) under the conditions of load: 10 gf / cm 2 and pressure area: 2 cm 2 .
The water absorption is measured according to JIS K7223-1996 “Test method for water absorption of superabsorbent resin”.
・ The water absorption rate is the “time to end point” when JIS K7224-1996 “Test method for water absorption rate of superabsorbent resin” is performed using 2 g of superabsorbent polymer and 50 g of physiological saline. .
・ If there is no description about the environmental conditions in the test and measurement, the test and measurement shall be performed in a test room or equipment in a standard state (test location is temperature 20 ± 5 ° C, relative humidity 65% or less). .
-Unless otherwise specified, the dimensions of each part mean dimensions in a deployed state, not a natural length state.
明細書中で以下の用語が使用される場合、明細書中に特に記載がない限り、以下の意味を有するものである。
・「MD方向」及び「CD方向」とは、製造設備における流れ方向(MD方向)及びこれと直交する横方向(CD方向)を意味し、いずれか一方が製品の前後方向となるものであり、他方が製品の幅方向となるものである。不織布のMD方向は、不織布の繊維配向の方向である。繊維配向とは、不織布の繊維が沿う方向であり、例えば、TAPPI標準法T481の零距離引張強さによる繊維配向性試験法に準じた測定方法や、前後方向及び幅方向の引張強度比から繊維配向方向を決定する簡易的測定方法により判別することができる。
・「展開状態」とは、収縮や弛み無く平坦に展開した状態を意味する。
・「伸長率」は、自然長を100%としたときの値を意味する。
・「人工尿」は、尿素:2wt%、塩化ナトリウム:0.8wt%、塩化カルシウム二水和物:0.03wt%、硫酸マグネシウム七水和物:0.08wt%、及びイオン交換水:97.09wt%を混合したものであり、特に記載の無い限り、温度40度で使用される。
・「ゲル強度」は次のようにして測定されるものである。人工尿49.0gに、高吸収性ポリマーを1.0g加え、スターラーで攪拌させる。生成したゲルを40℃×60%RHの恒温恒湿槽内に3時間放置したあと常温にもどし、カードメーター(I.techno Engineering社製:Curdmeter-MAX ME-500)でゲル強度を測定する。
・「目付け」は次のようにして測定されるものである。試料又は試験片を予備乾燥した後、標準状態(試験場所は、温度20±5℃、相対湿度65%以下)の試験室又は装置内に放置し、恒量になった状態にする。予備乾燥は、試料又は試験片を相対湿度10~25%、温度50℃を超えない環境で恒量にすることをいう。なお、公定水分率が0.0%の繊維については、予備乾燥を行わなくてもよい。恒量になった状態の試験片から米坪板(200mm×250mm、±2mm)を使用し、200mm×250mm(±2mm)の寸法の試料を切り取る。試料の重量を測定し、20倍して1平米あたりの重さを算出し、目付けとする。
・「厚み」は、自動厚み測定器(KES-G5 ハンディー圧縮試験機)を用い、荷重:10gf/cm2、及び加圧面積:2cm2の条件下で自動測定する。
・吸水量は、JIS K7223-1996「高吸水性樹脂の吸水量試験方法」によって測定する。
・吸水速度は、2gの高吸収性ポリマー及び50gの生理食塩水を使用して、JIS K7224‐1996「高吸水性樹脂の吸水速度試験法」を行ったときの「終点までの時間」とする。
・試験や測定における環境条件についての記載がない場合、その試験や測定は、標準状態(試験場所は、温度20±5℃、相対湿度65%以下)の試験室又は装置内で行うものとする。
・各部の寸法は、特に記載がない限り、自然長状態ではなく展開状態における寸法を意味する。 <Explanation of terms in the specification>
When the following terms are used in the specification, they have the following meanings unless otherwise specified in the specification.
・ "MD direction" and "CD direction" mean the flow direction (MD direction) in production equipment and the transverse direction (CD direction) perpendicular to this, and either one is the front-rear direction of the product. The other is the width direction of the product. The MD direction of the nonwoven fabric is the direction of fiber orientation of the nonwoven fabric. The fiber orientation is the direction along which the fibers of the nonwoven fabric are aligned. For example, the fiber orientation can be determined from the measurement method according to the TAPPI standard method T481, the fiber orientation test method using the zero-range tensile strength, and the tensile strength ratio in the front-rear direction and the width direction. It can be discriminated by a simple measuring method for determining the orientation direction.
-"Developed state" means a state where the plate is flattened without contraction or slack.
“Elongation rate” means a value when the natural length is 100%.
"Artificial urine" is urea: 2 wt%, sodium chloride: 0.8 wt%, calcium chloride dihydrate: 0.03 wt%, magnesium sulfate heptahydrate: 0.08 wt%, and ion-exchanged water: 97 0.09 wt% is mixed and used at a temperature of 40 degrees unless otherwise specified.
-"Gel strength" is measured as follows. Add 1.0 g of superabsorbent polymer to 49.0 g of artificial urine and stir with a stirrer. The produced gel is left in a constant temperature and humidity chamber of 40 ° C. × 60% RH for 3 hours and then returned to room temperature, and the gel strength is measured with a card meter (Curdmeter-MAX ME-500 manufactured by I.techno Engineering).
・ "Weight" is measured as follows. After the sample or test piece has been pre-dried, it is left in a test room or apparatus in a standard state (test location is temperature 20 ± 5 ° C., relative humidity 65% or less) to obtain a constant weight. Pre-drying refers to making a sample or test piece constant in an environment where the relative humidity is 10 to 25% and the temperature does not exceed 50 ° C. In addition, it is not necessary to perform preliminary drying about the fiber whose official moisture content is 0.0%. A sample with a size of 200 mm × 250 mm (± 2 mm) is cut out from the test piece in a constant weight using a rice-basis plate (200 mm × 250 mm, ± 2 mm). Measure the weight of the sample, multiply it by 20, calculate the weight per square meter, and use it as the basis weight.
“Thickness” is automatically measured using an automatic thickness meter (KES-G5 handy compression tester) under the conditions of load: 10 gf / cm 2 and pressure area: 2 cm 2 .
The water absorption is measured according to JIS K7223-1996 “Test method for water absorption of superabsorbent resin”.
・ The water absorption rate is the “time to end point” when JIS K7224-1996 “Test method for water absorption rate of superabsorbent resin” is performed using 2 g of superabsorbent polymer and 50 g of physiological saline. .
・ If there is no description about the environmental conditions in the test and measurement, the test and measurement shall be performed in a test room or equipment in a standard state (test location is temperature 20 ± 5 ° C, relative humidity 65% or less). .
-Unless otherwise specified, the dimensions of each part mean dimensions in a deployed state, not a natural length state.
11…液不透過性シート、12…外装シート、12T…ターゲットシート、13…ファスニングテープ、13A…係止部、13B…テープ本体部、13C…テープ取付部、30…トップシート、40…中間シート、60…側部立体ギャザー、62…ギャザーシート、50…吸収体、51…表側シート、51c…窪み、52…裏側シート、53…高吸収性ポリマー粒子、54…接合部、54a…強接合部、54b…弱接合部、54c…縁部接合部、55…セル、55s…低膨張セル、55G…最拡大区画、56…空セル、57…拡散性向上部、58…縦強接合線、59…横強接合線、LD…前後方向、WD…幅方向。
DESCRIPTION OF SYMBOLS 11 ... Liquid impervious sheet, 12 ... Exterior sheet, 12T ... Target sheet, 13 ... Fastening tape, 13A ... Locking part, 13B ... Tape body part, 13C ... Tape attachment part, 30 ... Top sheet, 40 ... Intermediate sheet , 60 ... side solid gathers, 62 ... gather sheets, 50 ... absorbers, 51 ... front side sheets, 51c ... dents, 52 ... back side sheets, 53 ... superabsorbent polymer particles, 54 ... joints, 54a ... strong joints 54b ... weak joint, 54c ... edge joint, 55 ... cell, 55s ... low expansion cell, 55G ... maximum expansion section, 56 ... empty cell, 57 ... diffusivity improving part, 58 ... longitudinal strong joint line, 59 ... transverse strong bonding line, LD ... front-back direction, WD ... width direction.
Claims (7)
- 表側シートと、その裏側に配された裏側シートと、表側シート及び裏側シートの接合部により周りを囲まれ、かつ表側シート及び裏側シートが接合されていない多数のセルと、このセル内に含まれた、高吸収性ポリマー粒子を含む粉粒体とを有する吸収体を備えた、吸収性物品において;
前記接合部は、隣接するセル内の高吸収性ポリマー粒子の膨張力により剥離可能な弱接合部と、隣接するセル内の高吸収性ポリマー粒子の膨張力により剥離しない強接合部とを含み、
前記吸収体の幅方向中間の領域に、前記強接合部が前後方向に続く縦強接合線、及びその両脇に隣接する低膨張セルからなる拡散性向上部が設けられており、
前記低膨張セルは、前記拡散性向上部の両脇に隣接するセルよりも高吸収性ポリマー粒子の単位面積当たりの内包量が少なく、かつ当該拡散性向上部の両脇に隣接するセルとの間の接合部が弱接合部である、
ことを特徴とする吸収性物品。 Included in this cell are a front side sheet, a back side sheet arranged on the back side, a large number of cells surrounded by a joint between the front side sheet and the back side sheet, and the front side sheet and the back side sheet are not joined. In an absorbent article comprising an absorbent body having a powder comprising superabsorbent polymer particles;
The joint includes a weak joint that can be peeled off due to the expansion force of the superabsorbent polymer particles in the adjacent cells, and a strong joint that does not peel off due to the expansion force of the superabsorbent polymer particles in the adjacent cells.
In the intermediate region in the width direction of the absorber, a longitudinal strong joint line in which the strong joint portion extends in the front-rear direction, and a diffusivity improving portion composed of low expansion cells adjacent to both sides thereof are provided,
The low expansion cell has a smaller amount of inclusion per unit area of the superabsorbent polymer particles than a cell adjacent to both sides of the diffusibility improving portion, and a cell adjacent to both sides of the diffusibility improving portion. The joint between is a weak joint,
An absorbent article characterized by the above. - 前記拡散性向上部の低膨張セルと、前記拡散性向上部の両脇に隣接するセルとの間の弱接合部は、他の弱接合部より接合強度が高く、かつ前記強接合部より接合強度が低い、請求項1記載の吸収性物品。 The weakly joined portion between the low expansion cell of the diffusibility improving portion and the cell adjacent to both sides of the diffusibility improving portion has higher joining strength than the other weakly joined portions, and is joined to the strongly joined portion. The absorbent article according to claim 1, which has low strength.
- 前記強接合部が幅方向又は斜め方向に連続的又は断続的に続く部分である横強接合線が、前後方向に間隔を空けて複数設けられている、請求項1又は2記載の吸収性物品。 The absorptive article according to claim 1 or 2 by which a plurality of transverse strong joint lines in which said strong joint part is a portion which continues or intermittently continues in the width direction or diagonal direction are provided at intervals in the front-rear direction. .
- 前記強接合部が吸収体全長にわたって前後方向に続く部分である縦強接合線が、幅方向の最も外側に位置するセルの側縁に沿って幅方向両側にそれぞれ設けられるとともに、これらの幅方向の中間にも設けられており、
前記拡散性向上部は、前記幅方向中央部の縦強接合線を含む部分であり、
前記横強接合線は、幅方向に隣り合う縦強接合線間にわたるように幅方向又は斜め方向に続く部分である、
請求項3記載の吸収性物品。 Longitudinal strong joint lines, which are portions where the strong joint portions continue in the front-rear direction over the entire length of the absorber, are provided on both sides in the width direction along the side edges of the cells located on the outermost side in the width direction, and these width directions It is also provided in the middle of
The diffusivity improving portion is a portion including a longitudinal strong bonding line at the central portion in the width direction,
The transverse strong joint line is a portion that continues in the width direction or oblique direction so as to span between the longitudinal strong joint lines adjacent in the width direction.
The absorbent article according to claim 3. - 前記接合部は、前記表側シート及び裏側シートが溶着された部分であり、
前記弱接合部及び強接合部は前記セルを囲む方向に沿って点線状に設けられており、
前記弱接合部の線幅は、前記強接合部の線幅よりも狭く、
前記弱接合部の点間隔は、前記強接合部の点間隔よりも広い、
請求項1~4のいずれか1項に記載の吸収性物品。 The joining portion is a portion where the front side sheet and the back side sheet are welded,
The weak joint and the strong joint are provided in a dotted line along the direction surrounding the cell,
The line width of the weak joint is narrower than the line width of the strong joint,
The point interval between the weak joints is wider than the point interval between the strong joints,
The absorbent article according to any one of claims 1 to 4. - 前記接合部は多角形が隙間なく並ぶパターンに沿って設けられており、
前記セルは、前記接合部の多角形の部分により囲まれた多角形をなしており、
前記セルにおける前記弱接合部が位置する辺同士が交わる位置には、前記接合部が設けられていない、
請求項1~5のいずれか1項に記載の吸収性物品。 The joint is provided along a pattern in which polygons are arranged without gaps,
The cell has a polygon surrounded by a polygonal portion of the joint;
In the position where the sides where the weak joints are located in the cell intersect, the joints are not provided,
The absorbent article according to any one of claims 1 to 5. - 少なくとも前記吸収体の前後端が通過する位置のセル、及び前記吸収体の前後方向の中間における両側部のセルは、他のセルよりも高吸収性ポリマー粒子の単位面積当たりの内包量が少ない空セルである、
請求項1~6のいずれか1項に記載の吸収性物品。 At least the cell at the position where the front and rear ends of the absorber pass, and the cells on both sides in the middle of the absorber in the front-rear direction have a smaller amount of superabsorbent polymer particles per unit area than other cells. Cell,
The absorbent article according to any one of claims 1 to 6.
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Cited By (3)
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EP4035639A4 (en) * | 2019-09-27 | 2023-08-30 | Daio Paper Corporation | Absorbent article |
EP4035638A4 (en) * | 2019-09-27 | 2023-08-30 | Daio Paper Corporation | Absorbent article |
EP4129260A4 (en) * | 2020-03-25 | 2024-03-20 | Daio Paper Corporation | Absorbent article |
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CN109953853B (en) * | 2017-12-26 | 2021-10-22 | 大王制纸株式会社 | Absorbent article |
JP7291053B2 (en) * | 2019-09-27 | 2023-06-14 | 大王製紙株式会社 | absorbent article |
JP7499661B2 (en) | 2020-09-16 | 2024-06-14 | 大王製紙株式会社 | Absorbent articles |
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WO1995021596A1 (en) * | 1994-02-11 | 1995-08-17 | Minnesota Mining And Manufacturing Company | Absorbent materials and preparation thereof |
JP2003265525A (en) * | 2002-03-13 | 2003-09-24 | Daio Paper Corp | Body fluid absorbing product |
JP2014500736A (en) * | 2010-10-20 | 2014-01-16 | フィンカ ベーフェーベーアー | Environmentally friendly absorbent structure |
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WO1995021596A1 (en) * | 1994-02-11 | 1995-08-17 | Minnesota Mining And Manufacturing Company | Absorbent materials and preparation thereof |
JP2003265525A (en) * | 2002-03-13 | 2003-09-24 | Daio Paper Corp | Body fluid absorbing product |
JP2014500736A (en) * | 2010-10-20 | 2014-01-16 | フィンカ ベーフェーベーアー | Environmentally friendly absorbent structure |
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EP4035639A4 (en) * | 2019-09-27 | 2023-08-30 | Daio Paper Corporation | Absorbent article |
EP4035638A4 (en) * | 2019-09-27 | 2023-08-30 | Daio Paper Corporation | Absorbent article |
EP4129260A4 (en) * | 2020-03-25 | 2024-03-20 | Daio Paper Corporation | Absorbent article |
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