WO2017168874A1 - 油井用高強度ステンレス継目無鋼管 - Google Patents
油井用高強度ステンレス継目無鋼管 Download PDFInfo
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- C21D2211/00—Microstructure comprising significant phases
- C21D2211/008—Martensite
Definitions
- the present invention relates to a stainless steel seamless pipe suitable for use in crude oil wells or natural gas gas wells (hereinafter simply referred to as oil wells), and more particularly to carbon dioxide (CO 2 ) and chlorine ions (Cl ⁇ ).
- oil wells crude oil wells or natural gas gas wells
- CO 2 carbon dioxide
- Cl ⁇ chlorine ions
- it relates to the improvement of carbon dioxide gas corrosion resistance in extremely severe corrosive environment at high temperature of 150 ° C or higher and the improvement of the yield strength YS during production.
- 13Cr martensitic stainless steel pipes are often used as oil country tubes (Oil Country Tubular Goods). Yes. Furthermore, recently, the use of improved 13Cr martensitic stainless steels with a reduced content of 13Cr martensitic stainless steel and increased amounts of Ni, Mo, etc. has been expanded.
- Patent Document 1 describes an improved martensitic stainless steel (steel pipe) in which the corrosion resistance of 13Cr martensitic stainless steel (steel pipe) is improved.
- the stainless steel (steel pipe) described in Patent Document 1 is by weight, C: 0.005-0.05%, Si: 0.05-0.5%, Mn: 0.1-1.0%, P: 0.025% or less, S: 0.015% or less , Cr: 10-15%, Ni: 4.0-9.0%, Cu: 0.5-3%, Mo: 1.0-3%, Al: 0.005-0.2%, N: 0.005% -0.1%, the balance being Fe And inevitable impurities, Ni equivalent (Nieq) is 40C + 34N + Ni + 0.3Cu-1.1Cr-1.8Mo ⁇ -10
- the tempered martensite phase, the martensite phase and the retained austenite phase, the total fraction of the tempered martensite phase and the martensite phase is 60% or more and 90% or less, and the rest is the retained austenite phase.
- Patent Document 2 includes mass%, C: 0.05% or less, Si: 0.50% or less, Mn: 0.20 to 1.80%, P: 0.03% or less, S: 0.005% or less, Cr: 14.0 to 18.0%, Ni: 5.0 to 8.0%, Mo: 1.5 to 3.5%, Cu: 0.5 to 3.5%, Al: 0.05% or less, V: 0.20% or less, N: 0.01 to 0.15%, O: 0.006% or less, Cr, An oil well stainless steel pipe having a steel composition in which Ni, Mo, Cu, and C satisfy specific relationships, and Cr, Mo, Si, C, Mn, Ni, Cu, and N satisfy specific relationships is described. . Accordingly, inexpensive, excellent in hot workability, and CO 2, Cl - and the like, oil well with excellent corrosion resistance showing the excellent CO 2 corrosion resistance even at severe corrosive environment of high temperature exceeding 180 ° C. High strength stainless steel pipe can be obtained.
- Patent Document 3 describes a stainless steel pipe for oil wells.
- C 0.05% or less
- Si 1.0% or less
- Mn 0.01 to 1.0%
- P 0.05% or less
- S less than 0.002%
- Cr 16 to 18 %
- Mo 1.8-3%
- Cu 1.0-3.5%
- Co 0.01-1.0%
- Al 0.001-0.1%
- O 0.05% or less
- N 0.05% or less
- a structure having a retained austenite phase of 10% or less and a martensite phase of 40% or more yield strength: high strength of 758 MPa or more and excellent high-temperature corrosion resistance can be obtained stably.
- Patent Documents 1 to 3 have a problem that hot workability is low and variation in strength is large.
- the present invention solves the problems of the prior art, has excellent hot workability, high strength, suppresses variation in strength, and has excellent carbon dioxide gas corrosion resistance, and has a stainless steel joint for oil wells.
- the purpose is to provide steel-free pipes.
- “high strength” here refers to the case where the yield strength is YS: 95 ksi (655 MPa) or more.
- the upper limit of the yield strength is not particularly limited, but is preferably 1034 MPa.
- Excellent hot workability means that the test piece is heated to 1250 ° C, held for 100 seconds, cooled to 1000 ° C at 1 ° C / sec, held for 10 seconds, and then pulled until it breaks. It means that the cross-section reduction rate is 70% or more.
- the fact that the strength variation is suppressed means that the two steel pipes obtained under the same conditions except that the tempering temperature is different by 20 ° C in the tempering temperature range where the yield strength YS is 95 ksi (655 MPa) or more. It means that the difference in yield strength YS ( ⁇ YS) is 120 MPa or less.
- the excellent corrosion resistance to carbon dioxide gas means that the test piece is placed in a 20% by mass NaCl aqueous solution (liquid temperature: 150 ° C, 10 atm CO 2 gas atmosphere) held in the autoclave. When the immersion rate is 14 days, the corrosion rate is 0.125 mm / y or less.
- each component should be in the proper range, and Cr, Ni, Mo, Cu and C, and Cr, Mo, Si, C, Mn, Ni, Cu and N should satisfy the proper relational expression.
- a composition comprising adjusting, by containing a specific amount of Co, in the desired strength, and CO 2 and Cl - high strength stainless seamless steel pipe having excellent ⁇ acid gas corrosion resistance in corrosive atmosphere containing It was found that it can be obtained.
- the present invention has been completed based on such knowledge and further investigation. That is, the gist of the present invention is as follows.
- Nb 0.01 to 0.20%
- Ti 0.01 to 0.30%
- Zr 0.01 to 0.20%
- B 0.0005 to 0.01%
- REM 0.0005 to 0.01%
- Sn 0.02 to 0.20%
- Ta 0.01 to 0.1%
- Mg 0.01 to 0.1%
- the present invention has excellent hot workability, has a high temperature of 150 ° C. or higher, and has excellent carbon dioxide gas corrosion resistance in a corrosive environment containing CO 2 and Cl ⁇ , suppressing variation in strength,
- a martensitic stainless seamless steel pipe having a yield strength YS: 655 MPa or more can be manufactured.
- the seamless steel pipe of the present invention is, in mass%, C: 0.005 to 0.05%, Si: 0.05 to 0.50%, Mn: 0.20 to 1.80%, P: 0.030% or less, S: 0.005% or less, Cr: 12.0 to 17.0 %, Ni: 4.0 to 7.0%, Mo: 0.5 to 3.0%, Al: 0.005 to 0.10%, V: 0.005 to 0.20%, Co: 0.01 to 1.0%, N: 0.005 to 0.15%, O: 0.010% or less It is a high-strength stainless steel seamless pipe for oil wells that contains and satisfies the following formulas (1) and (2), has a composition comprising the balance Fe and inevitable impurities, and has a yield strength of 655 MPa or more.
- C 0.005-0.05%
- C is an important element that increases the strength of martensitic stainless steel. In the present invention, it is necessary to contain 0.005% or more of C in order to ensure a desired strength. On the other hand, when C exceeds 0.05%, the strength is lowered. Therefore, in the present invention, the C content is set to 0.005 to 0.05%. From the viewpoint of carbon dioxide corrosion resistance, the C content is preferably 0.03% or less. More preferably, the C content is 0.015% or more. More preferably, the C content is 0.025% or less.
- Si 0.05-0.50% Si is an element that acts as a deoxidizer. This effect is obtained with a Si content of 0.05% or more. On the other hand, when Si content exceeds 0.50%, hot workability is lowered and carbon dioxide corrosion resistance is lowered. Therefore, the Si content is set to 0.05 to 0.50%. Preferably, the Si content is 0.10% or more. Preferably, the Si content is 0.30% or less.
- Mn 0.20 to 1.80% Mn is an element that increases the strength of steel. In order to secure a desired strength, Mn content of 0.20% or more is required in the present invention. On the other hand, if the content exceeds 1.80%, the toughness is adversely affected. Therefore, the Mn content is in the range of 0.20 to 1.80%.
- the Mn content is preferably 0.25% or more. More preferably, the Mn content is 0.30% or more. More preferably, the Mn content is 0.35% or more. Preferably, the Mn content is 1.0% or less. More preferably, the Mn content is 0.80% or less. More preferably, the Mn content is 0.50% or less.
- P 0.030% or less
- P is an element that lowers both carbon dioxide corrosion resistance and pitting corrosion resistance.
- P is preferably reduced as much as possible, but an extreme reduction leads to an increase in manufacturing cost.
- the P content is set to 0.030% or less as a range that can be implemented industrially at a relatively low cost without causing an extreme deterioration in characteristics.
- the P content is 0.020% or less.
- S 0.005% or less
- S is an element that significantly reduces hot workability and hinders stable operation of the pipe manufacturing process, and is preferably reduced as much as possible. If the S content is 0.005% or less, pipe production by a normal process becomes possible. For these reasons, the S content is 0.005% or less. Preferably, the S content is 0.003% or less.
- Cr 12.0-17.0% Cr is an element that contributes to the improvement of corrosion resistance by forming a protective film. In order to ensure corrosion resistance at high temperatures, the present invention needs to contain 12.0% or more of Cr. On the other hand, if the Cr content exceeds 17.0%, the hot workability is deteriorated and residual austenite is easily generated, so that a desired strength cannot be obtained. Therefore, the Cr content is 12.0 to 17.0%. Preferably, the Cr content is 14.0% or more. Preferably, the Cr content is 16.0% or less. More preferably, the Cr content is 15.5% or less.
- Ni is an element having an action of strengthening the protective film and improving the corrosion resistance. Ni also dissolves to increase the strength of the steel. Such an effect is obtained when the Ni content is 4.0% or more. On the other hand, if Ni content exceeds 7.0%, the strength is lowered by making residual austenite easily. Therefore, the Ni content is 4.0 to 7.0%. Preferably, the Ni content is 5.5% or more. More preferably, the Ni content is 5.8% or more. Preferably, the Ni content is 6.5% or less.
- Mo 0.5-3.0%
- Mo is, Cl - is an element that increases resistance to pitting and low pH, and require the content of 0.5% or more Mo in the present invention. If the Mo content is less than 0.5%, the corrosion resistance under severe corrosive environment is reduced. On the other hand, if the Mo content exceeds 3.0%, ⁇ ferrite is generated, causing a decrease in hot workability and corrosion resistance. Therefore, the Mo content is 0.5 to 3.0%. Preferably, the Mo content is 1.5% or more. Preferably, the Mo content is 2.5% or less.
- Al 0.005-0.10%
- Al is an element that acts as a deoxidizer. This effect is obtained by containing 0.005% or more of Al.
- the Al content is set to 0.005 to 0.10%.
- the Al content is 0.01% or more.
- the Al content is 0.03% or less.
- V 0.005-0.20%
- V is an element that improves the strength of steel by precipitation strengthening. This effect can be obtained by containing V by 0.005% or more.
- the V content is 0.20% or less.
- the V content is 0.03% or more.
- the V content is 0.08% or less.
- Co 0.01-1.0%
- Co is a very important element in the present invention that has the effect of reducing the variation in the retained austenite fraction and reducing the variation in yield strength YS ( ⁇ YS). This is because Co (1) increases the Ms point to suppress fluctuations in retained austenite due to variations in the cooling stop temperature during quenching, and (2) increases the Ac 1 point, This is considered to be because it affects both the effect of suppressing the transformation of some martensite phases to austenite phases during reversion. These effects can be obtained by containing 0.01% or more of Co. On the other hand, even if it contains Co exceeding 1.0%, hot workability falls. For this reason, the Co content is set to 0.01 to 1.0%. Preferably, the Co content is 0.05% or more. Preferably, the Co content is 0.15% or less. More preferably, the Co content is 0.09% or less.
- N 0.005-0.15%
- N is an element that significantly improves the pitting corrosion resistance. This effect is obtained when the N content is 0.005% or more. On the other hand, even if N exceeds 0.15%, the low temperature toughness decreases. For these reasons, the N content is set to 0.005 to 0.15%.
- the N content is 0.03-0.15%. More preferably, the N content is 0.054% or more, and still more preferably, the N content is 0.08% or less.
- O (oxygen) 0.010% or less O (oxygen) exists as an oxide in steel and adversely affects various properties. For this reason, it is desirable to reduce O as much as possible. In particular, when the O content exceeds 0.010%, both hot workability and corrosion resistance are significantly reduced. Therefore, the O content is 0.010% or less. Preferably, the O content is 0.006% or less. More preferably, the O content is 0.004% or less.
- Cr, Ni, Mo, Cu, and C are within the above-mentioned range and the following formula (1) Cr + 0.65Ni + 0.6Mo + 0.55Cu-20C ⁇ 15.0 (1) (Here, Cr, Ni, Mo, Cu, C: Content (mass%) of each element, and elements not contained are zero.) Is contained so as to satisfy.
- the left side value is less than 15.0, CO 2 at a high temperature of at least 0.99 ° C., Cl - it decreases the ⁇ acid gas corrosion resistance in a high-temperature corrosive environment containing. Therefore, in the present invention, Cr, Ni, Mo, Cu, and C are contained so as to satisfy the formula (1).
- the value on the left side of the formula (1) is 25.0 or more, the Ms point is lowered, so that the amount of austenite in the steel becomes excessive and it is difficult to obtain a desired high strength. Therefore, it is preferable that the left side value of the formula (1) is less than 25.0.
- Cr, Mo, Si, C, Mn, Ni, Cu, and N are expressed by the following formula (2): Cr + Mo + 0.3Si-43.5C-0.4Mn-Ni-0.3Cu-9N ⁇ 11 (2) (Here, Cr, Mo, Si, C, Mn, Ni, Cu, N: content (% by mass) of each element, and elements not contained are zero.) Is contained so as to satisfy.
- the left side value of the formula (2) is more than 11
- the necessary and sufficient hot workability for forming a martensitic stainless steel seamless steel pipe cannot be obtained, and the productivity of the steel pipe decreases. Therefore, in the present invention, Cr, Mo, Si, C, Mn, Ni, Cu, and N are contained so as to satisfy the expression (2).
- the improvement effect of hot workability will be saturated if the left side value of (2) Formula is less than 0, it is preferable that the lower limit value of the left side value of (2) Formula is 0.
- the balance other than the above components is composed of Fe and inevitable impurities.
- the above-mentioned components are basic components.
- one or more elements selected from Cu: 0.05 to 3.0% and W: 0.1 to 3.0% may be selected as the selective elements.
- Two types can be contained.
- Nb: 0.01 to 0.20%, Ti: 0.01 to 0.30%, Zr: 0.01 to 0.20%, B: 0.0005 to 0.01%, REM: 0.0005 to 0.01%, Ca: 0.0005 to 0.01%, Sn: 0.02 to 0.20% , Ta: 0.01 to 0.1%, Mg: 0.002 to 0.01%, or one or two or more selected from them can also be contained.
- Cu 0.05-3.0%
- Cu is an element that strengthens the protective film and improves the corrosion resistance, and can be contained if necessary. Such an effect can be obtained by containing 0.05% or more of Cu.
- the Cu content is set to 0.05 to 3.0%.
- the Cu content is 0.5% or more.
- the Cu content is 2.5% or less. More preferably, the Cu content is 0.5% or more. More preferably, the Cu content is 1.1% or less.
- W 0.1-3.0% W is an element contributing to an increase in strength and can be contained as necessary. Such an effect can be obtained by containing 0.1% or more of W. On the other hand, even if it contains W exceeding 3.0%, the effect is saturated. Therefore, when W is contained, the W content is set to 0.1 to 3.0%. Preferably, the W content is 0.5% or more. Preferably, the W content is 1.5% or less.
- Nb 0.01-0.20%
- Nb is an element that increases the strength and can be contained as necessary. Such an effect can be obtained by containing 0.01% or more of Nb. On the other hand, even if Nb exceeds 0.20%, the effect is saturated. Therefore, when Nb is contained, the Nb content is set to 0.01 to 0.20%. Preferably, the Nb content is 0.07% or more. Preferably, the Nb content is 0.15% or less.
- Ti 0.01 to 0.30%
- Ti is an element contributing to an increase in strength and can be contained as necessary. Such an effect desirably contains 0.01% or more of Ti. On the other hand, even if Ti exceeds 0.30%, the effect is saturated. For this reason, when Ti is contained, the Ti content is set to 0.01 to 0.30%.
- Zr 0.01-0.20%
- Zr is an element contributing to an increase in strength and can be contained as necessary. Such an effect is obtained by containing 0.01% or more of Zr. On the other hand, even if it contains Zr exceeding 0.20%, the effect is saturated. Therefore, when Zr is contained, the Zr content is set to 0.01 to 0.20%.
- B 0.0005-0.01%
- B is an element contributing to an increase in strength and can be contained as necessary. Such an effect is obtained by containing 0.0005% or more of B.
- B when it contains B exceeding 0.01%, hot workability will fall. Therefore, when B is contained, the B content is set to 0.0005 to 0.01%.
- REM 0.0005-0.01% REM is an element that contributes to improving corrosion resistance, and can be contained as necessary. Such an effect can be obtained by containing 0.0005% or more of REM. On the other hand, if the content of REM exceeds 0.01%, the effect is saturated and an effect commensurate with the content cannot be expected, which is economically disadvantageous. Therefore, when REM is contained, the REM content is set to 0.0005 to 0.01%.
- Ca 0.0005-0.01%
- Ca is an element that contributes to improving the corrosion resistance, and can be contained if necessary. Such an effect can be obtained by containing 0.0005% or more of Ca.
- the Ca content is set to 0.0005 to 0.01%.
- Sn 0.02-0.20%
- Sn is an element that contributes to improving corrosion resistance, and can be contained as required. Such an effect can be obtained by containing 0.02% or more of Sn.
- Sn exceeds 0.20%, the effect is saturated and an effect commensurate with the content cannot be expected, which is economically disadvantageous. For this reason, when Sn is contained, the Sn content is 0.02 to 0.20%.
- Ta 0.01-0.1%
- Ta is an element that increases the strength and has an effect of improving the resistance to sulfide stress cracking.
- Ta is an element that provides the same effect as Nb, and a part of Nb can be replaced with Ta. Such an effect can be obtained by containing 0.01% or more of Ta.
- the content of Ta exceeds 0.1%, toughness decreases. Therefore, when Ta is contained, the Ta content is set to 0.01 to 0.1%.
- Mg 0.002 to 0.01%
- Mg is an element that improves the corrosion resistance and can be contained if necessary. Such an effect can be obtained by containing 0.002% or more of Mg. On the other hand, even if Mg exceeds 0.01%, the effect is saturated and an effect commensurate with the content cannot be expected. Therefore, when Mg is contained, the Mg content is set to 0.002 to 0.01%.
- the martensite phase (tempered martensite phase) is the main phase in order to ensure the desired strength.
- the balance other than the main phase is a retained austenite phase or further a ferrite phase.
- the main phase refers to a volume ratio (area ratio) of 45% or more.
- the residual austenite phase can achieve the object of the present invention as long as the volume ratio (area ratio) is 30% or less.
- the ferrite phase means polygonal ferrite, not acicular ferrite or venetic ferrite, and the volume ratio (area ratio) and the ferrite phase is less than 5% by volume ratio (area ratio). Is preferable, and 3% or less is more preferable.
- a tissue observation test piece was measured with a Villera reagent (a reagent in which picric acid, hydrochloric acid and ethanol were mixed at a ratio of 2 g, 10 ml and 100 ml, respectively).
- the structure is corroded and the structure is imaged with a scanning electron microscope (magnification: 1000 times), and the structure fraction (volume%) of the ferrite phase is calculated using an image analyzer.
- the X-ray diffraction test piece is ground and polished so that the cross section (C cross section) perpendicular to the tube axis direction becomes the measurement surface, and the amount of retained austenite ( ⁇ ) is measured using the X-ray diffraction method. .
- the fraction of the tempered martensite phase is the remainder other than the ferrite phase and the residual ⁇ phase.
- the structure of the seamless steel pipe of the present invention can be adjusted by heat treatment (quenching treatment and tempering treatment) under specific conditions described later.
- a stainless steel seamless steel pipe having the above composition is used as a starting material.
- the manufacturing method of the stainless steel seamless steel pipe, which is a starting material is not particularly limited, and any conventionally known manufacturing method of seamless steel pipe can be applied.
- the molten steel having the above composition is melted by a conventional melting method such as a converter and used as a steel pipe material such as billet by a normal method such as a continuous casting method or an ingot-bundling rolling method.
- these steel pipe materials are heated and hot-worked and piped using the Mannesmann-plug mill method or Mannesmann-Mandrel mill method, which is a generally known pipemaking method.
- a seamless steel pipe having the above composition is obtained.
- the seamless steel pipe after pipe making is preferably cooled to room temperature at a cooling rate equal to or higher than air cooling. Thereby, the steel pipe structure which makes a martensite phase the main phase is securable.
- the steel pipe is further reheated to a temperature of Ac 3 transformation point or higher, preferably 800 ° C. or higher, and preferably held for 5 minutes or longer.
- a quenching process is performed to cool to a temperature of 100 ° C. or lower at a cooling rate higher than air cooling.
- the heating temperature for the quenching treatment is preferably 800 to 1000 ° C. from the viewpoint of preventing the coarsening of the structure.
- cooling rate over air cooling is 0.01 ° C./s or more.
- the steel pipe that has been subjected to the quenching process is then subjected to a tempering process.
- the tempering process is a process of heating to a temperature (tempering temperature) of 500 ° C. or higher and lower than the Ac 1 transformation point and holding it for a predetermined time, preferably 10 minutes or more, followed by air cooling.
- a temperature (tempering temperature) of 500 ° C. or higher and lower than the Ac 1 transformation point and holding it for a predetermined time, preferably 10 minutes or more, followed by air cooling.
- the tempering temperature is more preferably 500 ° C. or more and less than the Ac 1 transformation point.
- tissue becomes a structure
- the Ac 3 transformation point and Ac 1 transformation point are measured values read from the change in expansion coefficient when the test piece ( ⁇ 3 mm ⁇ L10 mm) is heated and cooled at a rate of 15 ° C./min.
- Molten steel with the composition shown in Table 1 is melted in a converter, cast into billets (steel pipe material) by a continuous casting method, piped by hot working using a model seamless rolling mill, air cooled after pipe making, outer diameter 83.8mm x 12.7mm wall seamless steel pipe.
- test piece material was cut out from the obtained seamless steel pipe, heated at the heating temperature (reheating temperature) and soaking time shown in Table 2, and then subjected to quenching treatment that was air-cooled at the cooling stop temperature shown in Table 2. did. And the tempering process which heats by the tempering temperature further shown in Table 2, and soaking time, and cools by air was performed.
- API American Petroleum Institute
- yield strength YS Tensile strength TS
- tempering was performed separately at the tempering temperature of ⁇ 10 ° C shown in Table 2, and the sample was subjected to a tensile test in the same manner as described above.
- the value obtained by subtracting the yield strength YS at °C was defined as ⁇ YS.
- ⁇ YS of 120MPa or less was accepted and those exceeding 120MPa were rejected.
- a corrosion test piece having a thickness of 3 mm, a width of 30 mm, and a length of 40 mm was produced by machining from a specimen material subjected to quenching and tempering treatment, and a corrosion test was performed.
- the corrosion test was carried out by immersing the test piece in a test solution retained in an autoclave: 20 mass% NaCl aqueous solution (liquid temperature: 150 ° C., CO 2 gas atmosphere of 10 atm), and the immersion period was 14 days. .
- the weight was measured and the corrosion rate calculated from the weight loss before and behind a corrosion test was calculated
- a corrosion rate of 0.125 mm / y or less was accepted, and a corrosion rate exceeding 0.125 mm / y was rejected.
- the presence or absence of pitting corrosion on the surface of the test piece was observed using a magnifying glass with a magnification of 10 times for the test piece after the corrosion test.
- the presence of pitting means the case where the diameter is 0.2 mm or more. Those without pitting corrosion were accepted, and those with pitting corrosion were rejected.
- both Examples present invention yield strength YS: at 655MPa or more, CO 2, Cl - excellent corrosion resistance ( ⁇ acid gas corrosion resistance) under 0.99 ° C. or higher high-temperature corrosive environment containing, further tempering temperature 20 Even if the temperature fluctuated, the yield strength YS change ( ⁇ YS) showed excellent YS stability of 120 MPa or less, and the cross-section reduction rate was 70% or more. On the other hand, in a comparative example that is out of the scope of the present invention, at least one of yield strength YS, ⁇ YS, corrosion rate, and cross-section reduction rate could not be obtained.
- Steel pipe No. 22 (steel grade No. V) and steel pipe No. 29 (steel grade No. AC) had a C content exceeding 0.05 mass% and a yield strength YS of less than 655 MPa.
- Steel pipe No. 23 (steel type No. W) had a Ni content exceeding 7.0 mass% and a yield strength YS of less than 655 MPa.
- Steel pipe No. 24 (steel type No. X) had a Ni content of less than 4.0% by mass, so yield strength YS was less than 655 MPa and pitting corrosion occurred.
- Steel pipe No. 25 (steel type No. Y) had a Co content exceeding 1.0 mass% and a cross-sectional reduction rate of less than 70%.
- Steel pipe No. 26 (steel grade No. Z), steel pipe no. 31 (Steel No.AE), Steel Pipe No. 32 (steel type No. AF) did not contain Co, and ⁇ YS exceeded 120 MPa.
- Steel pipe No. 27 (steel grade No. AA) and steel pipe No. 33 (steel grade No. AG) had a left side value of formula (1) of less than 15.0 and a corrosion rate of more than 0.125 mm / y.
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Abstract
Description
を満足するとともに焼戻しマルテンサイト相、マルテンサイト相および残留オーステナイト相からなり、焼戻しマルテンサイト相とマルテンサイト相の合計の分率が60%以上90%以下、残りが残留オーステナイト相である、耐食性および耐硫化物応力腐食割れ性に優れたマルテンサイト系ステンレス鋼である。これにより、湿潤炭酸ガス環境および湿潤硫化水素環境における耐食性と耐硫化物応力腐食割れ性が向上する。
C :0.005~0.05%、 Si:0.05~0.50%、
Mn:0.20~1.80%、 P :0.030%以下、
S :0.005%以下、 Cr:12.0~17.0%、
Ni:4.0~7.0%、 Mo:0.5~3.0%、
Al:0.005~0.10%、 V :0.005~0.20%、
Co:0.01~1.0%、 N :0.005~0.15%、
O :0.010%以下
を含有し、かつ下記(1)式および下記(2)式を満足し、残部Feおよび不可避的不純物からなる組成を有する、降伏強さが655MPa以上である油井用高強度ステンレス継目無鋼管。
記
Cr+0.65Ni+0.6Mo+0.55Cu-20C ≧ 15.0 ‥‥(1)
Cr+Mo+0.3Si-43.5C-0.4Mn-Ni-0.3Cu-9N ≦ 11 ‥‥(2)
ここで、Cr、Ni、Mo、Cu、C、Si、Mn、N:各元素の含有量(質量%)であり、含有しない元素はゼロとする。
記
Cr+0.65Ni+0.6Mo+0.55Cu-20C ≧ 15.0 ‥‥(1)
Cr+Mo+0.3Si-43.5C-0.4Mn-Ni-0.3Cu-9N ≦ 11 ‥‥(2)
ここで、Cr、Ni、Mo、Cu、C、Si、Mn、N:各元素の含有量(質量%)であり、含有しない元素はゼロとする。
Cは、マルテンサイト系ステンレス鋼の強度を増加させる重要な元素である。本発明では、所望の強度を確保するために0.005%以上のCを含有することが必要である。一方、0.05%を超えてCを含有すると、強度がかえって低下する。このため、本発明では、C含有量は0.005~0.05%とする。なお、耐炭酸ガス腐食性の観点から、C含有量は0.03%以下とすることが好ましい。より好ましくは、C含有量は0.015%以上である。より好ましくは、C含有量は0.025%以下である。
Siは、脱酸剤として作用する元素である。この効果は0.05%以上のSi含有で得られる。一方、0.50%を超えるSiの含有は、熱間加工性が低下するとともに、耐炭酸ガス腐食性が低下する。このため、Si含有量は0.05~0.50%とする。好ましくは、Si含有量は0.10%以上である。好ましくは、Si含有量は0.30%以下である。
Mnは、鋼の強度を増加させる元素であり、所望の強度を確保するために、本発明では0.20%以上のMnの含有を必要とする。一方、1.80%を超えて含有すると、靭性に悪影響を及ぼす。このため、Mn含有量は0.20~1.80%の範囲とする。Mn含有量は、好ましくは0.25%以上である。より好ましくは、Mn含有量は0.30%以上である。さらに好ましくは、Mn含有量は0.35%以上である。好ましくは、Mn含有量は1.0%以下である。より好ましくは、Mn含有量は0.80%以下である。さらに好ましくは、Mn含有量は0.50%以下である。
Pは、耐炭酸ガス腐食性、耐孔食性をともに低下させる元素であり、本発明ではできるだけ低減することが好ましいが、極端な低減は製造コストの高騰を招く。このため、特性の極端な低下を招くことなく、工業的に比較的安価に実施可能な範囲として、P含有量は0.030%以下とする。好ましくは、P含有量は0.020%以下である。
Sは、熱間加工性を著しく低下させ、パイプ製造工程の安定操業を阻害する元素であり、できるだけ低減することが好ましい。S含有量は0.005%以下であれば通常工程によるパイプ製造が可能となる。このようなことから、S含有量は0.005%以下とする。好ましくは、S含有量は0.003%以下である。
Crは、保護皮膜を形成して耐食性向上に寄与する元素であり、高温での耐食性を確保するために、本発明では12.0%以上のCrの含有を必要とする。一方、17.0%を超えるCrの含有は、熱間加工性を低下させるうえ、残留オーステイトを生じやすくすることで所望の強度が得られなくなる。このため、Cr含有量は12.0~17.0%とする。好ましくは、Cr含有量は14.0%以上である。好ましくは、Cr含有量は16.0%以下である。さらに好ましくは、Cr含有量は15.5%以下である。
Niは、保護皮膜を強固にして耐食性を向上させる作用を有する元素である。また、Niは、固溶して鋼の強度を増加させる。このような効果は4.0%以上のNiの含有で得られる。一方、7.0%を超えるNiの含有は、残留オーステイトを生じやすくすることで強度が低下する。このため、Ni含有量は4.0~7.0%とする。好ましくは、Ni含有量は5.5%以上である。さらに好ましくは、Ni含有量は5.8%以上である。好ましくは、Ni含有量は6.5%以下である。
Moは、Cl-や低pHによる孔食に対する抵抗性を増加させる元素であり、本発明では0.5%以上のMoの含有を必要とする。0.5%未満のMoの含有では、苛酷な腐食環境下での耐食性を低下させる。一方、3.0%を超えるMoの含有は、δフェライトを発生させて、熱間加工性および耐食性の低下を招く。このため、Mo含有量は0.5~3.0%とする。好ましくは、Mo含有量は1.5%以上である。好ましくは、Mo含有量は2.5%以下である。
Alは、脱酸剤として作用する元素である。この効果は、Alを0.005%以上含有することで得られる。一方、0.10%を超えてAlを含有すると、酸化物量が多くなりすぎて、靭性に悪影響を及ぼす。このため、Al含有量は0.005~0.10%とする。好ましくは、Al含有量は0.01%以上である。好ましくは、Al含有量は0.03%以下である。
Vは、析出強化により鋼の強度を向上させる元素である。この効果は、Vを0.005%以上含有することで得られる。一方、0.20%を超えてVを含有しても、低温靭性が低下する。このため、V含有量は0.20%以下とする。好ましくは、V含有量は0.03%以上である。好ましくは、V含有量は0.08%以下である。
Coは、残留オーステナイト分率のばらつきを低減し、降伏強さYSのばらつき(△YS)を低減させる効果を有する、本発明で非常に重要な元素である。これは、Coが、(1)Ms点を上昇させることにより、焼入れ時の冷却停止温度のばらつきに伴う残留オーステナイトの変動を抑制する効果と、(2)Ac1点を上昇させることにより、焼き戻し時に一部のマルテンサイト相がオーステナイト相に変態することを抑制する効果との両方に影響するためであると考えている。これらの効果は0.01%以上のCoを含有することで得られる。一方、1.0%を超えてCoを含有しても熱間加工性が低下する。このため、Co含有量は0.01~1.0%とする。好ましくは、Co含有量は0.05%以上である。好ましくは、Co含有量は0.15%以下である。より好ましくは、Co含有量は0.09%以下である。
Nは、耐孔食性を著しく向上させる元素である。この効果は、0.005%以上のNの含有で得られる。一方、0.15%を超えてNを含有しても、低温靭性が低下する。このようなことから、N含有量は0.005~0.15%とする。好ましくは、N含有量は0.03~0.15%である。より好ましくは、N含有量は0.054%以上、さらに好ましくは、N含有量は0.08%以下である。
O(酸素)は、鋼中では酸化物として存在し、各種特性に悪影響を及ぼす。このため、Oはできるだけ低減することが望ましい。特に、O含有量が0.010%を超えると、熱間加工性、耐食性がともに著しく低下する。このため、O含有量は0.010%以下とする。好ましくは、O含有量は0.006%以下である。より好ましくは、O含有量は0.004%以下である。
Cr+0.65Ni+0.6Mo+0.55Cu-20C ≧ 15.0 ‥‥(1)
(ここで、Cr、Ni、Mo、Cu、C:各元素の含有量(質量%)であり、含有しない元素はゼロとする。)
を満足するように含有する。
Cr+Mo+0.3Si-43.5C-0.4Mn-Ni-0.3Cu-9N ≦ 11 ‥‥(2)
(ここで、Cr、Mo、Si、C、Mn、Ni、Cu、N:各元素の含有量(質量%)であり、含有しない元素はゼロとする。)
を満足するように含有する。(2)式の左辺値が11超えであると、マルテンサイト系ステンレス継目無鋼管を造管するうえでの必要十分な熱間加工性を得ることができず、鋼管の製造性が低下する。このため、本発明では、Cr、Mo、Si、C、Mn、Ni、Cu、Nについて、(2)式を満足するように含有する。なお、(2)式の左辺値が0未満では熱間加工性の向上効果は飽和するため、(2)式の左辺値の下限値は0であることが好ましい。
Cuは、保護皮膜を強固にして、耐食性を高める元素であり、必要に応じて含有できる。このような効果は、0.05%以上のCuを含有することで得られる。一方、3.0%を超えるCuの含有は、CuSの粒界析出を招き熱間加工性が低下する。このため、Cuを含有する場合には、Cu含有量は0.05~3.0%とする。好ましくは、Cu含有量は0.5%以上である。好ましくは、Cu含有量は2.5%以下である。より好ましくは、Cu含有量は0.5%以上である。より好ましくは、Cu含有量は1.1%以下である。
Wは、強度増加に寄与する元素であり、必要に応じて含有できる。このような効果は、0.1%以上のWを含有することで得られる。一方、3.0%を超えてWを含有しても、効果は飽和する。このため、Wを含有する場合には、W含有量は0.1~3.0%とする。好ましくは、W含有量は0.5%以上である。好ましくは、W含有量は1.5%以下である。
Nbは、強度を高める元素であり、必要に応じて含有できる。このような効果は、0.01%以上のNbを含有することで得られる。一方、0.20%を超えてNbを含有しても、効果は飽和する。このため、Nbを含有する場合には、Nb含有量は0.01~0.20%とする。好ましくは、Nb含有量は0.07%以上である。好ましくは、Nb含有量は0.15%以下である。
Tiは、強度増加に寄与する元素であり、必要に応じて含有できる。このような効果は、0.01%以上Tiを含有することが望ましい。一方、0.30%を超えてTiを含有しても、効果は飽和する。このため、Tiを含有する場合には、Ti含有量は0.01~0.30%とする。
Zrは、強度増加に寄与する元素であり、必要に応じて含有できる。このような効果は、0.01%以上のZrを含有することで得られる。一方、0.20%を超えてZrを含有しても、効果は飽和する。このため、Zrを含有する場合には、Zr含有量は0.01~0.20%とする。
Bは、強度増加に寄与する元素であり、必要に応じて含有できる。このような効果は、0.0005%以上のBを含有することで得られる。一方、0.01%を超えてBを含有すると、熱間加工性が低下する。このため、Bを含有する場合には、B含有量は0.0005~0.01%とする。
REMは、耐食性改善に寄与する元素であり、必要に応じて含有できる。このような効果は、0.0005%以上のREMを含有することで得られる。一方、0.01%を超えてREMを含有しても、効果が飽和し、含有量に見合う効果が期待できなくなり、経済的に不利となる。このため、REMを含有する場合には、REM含有量は0.0005~0.01%とする。
Caは、耐食性改善に寄与する元素であり、必要に応じて含有できる。このような効果をは、0.0005%以上のCaを含有することで得られる。一方、0.01%を超えてCaを含有しても、効果が飽和し、含有量に見合う効果が期待できなくなり、経済的に不利となる。このため、Caを含有する場合には、Ca含有量は0.0005~0.01%とする。
Snは、耐食性改善に寄与する元素であり、必要に応じて含有できる。このような効果は、0.02%以上のSnを含有することで得られる。一方、0.20%を超えてSnを含有しても、効果が飽和し、含有量に見合う効果が期待できなくなり、経済的に不利となる。このため、含有する場合には、Snを含有する場合には、Sn含有量は0.02~0.20%とする。
Taは、強度を増加させる元素であり、耐硫化物応力割れ性を改善する効果も有する。また、TaはNbと同様の効果をもたらす元素であり、Nbの一部をTaに置き換えることができる。このような効果は、0.01%以上のTaを含有することで得られる。一方、0.1%を超えてTaを含有すると、靭性が低下する。このため、Taを含有する場合には、Ta含有量は0.01~0.1%とする。
Mgは、耐食性を向上させる元素であり、必要に応じて含有できる。このような効果は、0.002%以上のMgを含有することで得られる。一方、0.01%を超えてMgを含有しても、効果が飽和し、含有量に見合う効果が期待できなくなる。このため、Mgを含有する場合には、Mg含有量は0.002~0.01%とする。
γ(体積率)=100/(1+(IαRγ/IγRα))
(ここで、Iα:αの積分強度、Rα:αの結晶学的理論計算値、Iγ:γの積分強度、Rγ:γの結晶学的理論計算値)
を用いて換算する。
Claims (3)
- 質量%で、
C :0.005~0.05%、 Si:0.05~0.50%、
Mn:0.20~1.80%、 P :0.030%以下、
S :0.005%以下、 Cr:12.0~17.0%、
Ni:4.0~7.0%、 Mo:0.5~3.0%、
Al:0.005~0.10%、 V :0.005~0.20%、
Co:0.01~1.0%、 N :0.005~0.15%、
O :0.010%以下
を含有し、かつ下記(1)式および下記(2)式を満足し、残部Feおよび不可避的不純物からなる組成を有する、降伏強さが655MPa以上である油井用高強度ステンレス継目無鋼管。
記
Cr+0.65Ni+0.6Mo+0.55Cu-20C ≧ 15.0 ‥‥(1)
Cr+Mo+0.3Si-43.5C-0.4Mn-Ni-0.3Cu-9N ≦ 11 ‥‥(2)
ここで、Cr、Ni、Mo、Cu、C、Si、Mn、N:各元素の含有量(質量%)であり、含有しない元素はゼロとする。 - 前記組成に加えてさらに、質量%で、
Cu:0.05~3.0%、
W:0.1~3.0%のうちから選ばれた1種または2種を含有する請求項1に記載の油井用高強度ステンレス継目無鋼管。 - 前記組成に加えてさらに、質量%で、
Nb:0.01~0.20%、
Ti:0.01~0.30%、
Zr:0.01~0.20%、
B:0.0005~0.01%、
REM:0.0005~0.01%、
Ca:0.0005~0.01%、
Sn:0.02~0.20%、
Ta:0.01~0.1%、
Mg:0.002~0.01%のうちから選ばれた1種または2種以上を含有する請求項1または2に記載の油井用高強度ステンレス継目無鋼管。
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WO2022009598A1 (ja) | 2020-07-06 | 2022-01-13 | Jfeスチール株式会社 | ステンレス継目無鋼管およびその製造方法 |
WO2022181164A1 (ja) * | 2021-02-26 | 2022-09-01 | Jfeスチール株式会社 | 油井用高強度ステンレス継目無鋼管およびその製造方法 |
JP7315097B2 (ja) | 2021-02-26 | 2023-07-26 | Jfeスチール株式会社 | 油井用高強度ステンレス継目無鋼管およびその製造方法 |
JPWO2022181164A1 (ja) * | 2021-02-26 | 2022-09-01 | ||
WO2023053743A1 (ja) * | 2021-09-29 | 2023-04-06 | Jfeスチール株式会社 | 油井用高強度ステンレス継目無鋼管およびその製造方法 |
JP7226675B1 (ja) * | 2021-09-29 | 2023-02-21 | Jfeスチール株式会社 | 油井用高強度ステンレス継目無鋼管およびその製造方法 |
WO2023054586A1 (ja) | 2021-10-01 | 2023-04-06 | 日本製鉄株式会社 | マルテンサイト系ステンレス鋼管 |
WO2023145346A1 (ja) * | 2022-01-31 | 2023-08-03 | Jfeスチール株式会社 | 油井用高強度ステンレス継目無鋼管 |
JP7347714B1 (ja) * | 2022-01-31 | 2023-09-20 | Jfeスチール株式会社 | 油井用高強度ステンレス継目無鋼管 |
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EP3438305B1 (en) | 2021-01-27 |
EP3438305A4 (en) | 2019-02-06 |
US11414719B2 (en) | 2022-08-16 |
JP6460229B2 (ja) | 2019-01-30 |
MX2018011883A (es) | 2018-12-17 |
BR112018068914A2 (pt) | 2019-01-22 |
BR112018068914B1 (pt) | 2022-02-15 |
EP3438305A1 (en) | 2019-02-06 |
JPWO2017168874A1 (ja) | 2018-04-05 |
US20190136337A1 (en) | 2019-05-09 |
AR107987A1 (es) | 2018-07-04 |
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