WO2017022500A1 - Procédé de fixation d'ensemble optique par adhérence et ensemble optique - Google Patents
Procédé de fixation d'ensemble optique par adhérence et ensemble optique Download PDFInfo
- Publication number
- WO2017022500A1 WO2017022500A1 PCT/JP2016/071389 JP2016071389W WO2017022500A1 WO 2017022500 A1 WO2017022500 A1 WO 2017022500A1 JP 2016071389 W JP2016071389 W JP 2016071389W WO 2017022500 A1 WO2017022500 A1 WO 2017022500A1
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- Prior art keywords
- component
- adhesive
- assembly
- lens
- optical
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J5/00—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
- C09J5/06—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers involving heating of the applied adhesive
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J201/00—Adhesives based on unspecified macromolecular compounds
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B7/00—Mountings, adjusting means, or light-tight connections, for optical elements
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B7/00—Mountings, adjusting means, or light-tight connections, for optical elements
- G02B7/02—Mountings, adjusting means, or light-tight connections, for optical elements for lenses
Definitions
- the present invention relates to a method of adhesively fixing an optical assembly and an optical assembly.
- Patent Document 1 discloses an indirect bonding structure in which a first member holding a lens and a second member holding an imaging device are bonded using an ultraviolet curing adhesive via a fixing member. An imaging device is described, which is joined by a filled adhesive structure filled with a thermosetting adhesive.
- UV curing adhesives are suitable for high precision adhesive fixing of optical components since they do not need to be heated.
- the UV curable adhesive has a problem that the adhesive strength is inferior to that of the thermosetting adhesive.
- thermosetting adhesives need to be heated in order to cure. At that time, there is a possibility that the relative position after curing may differ from the position at the time of adjustment due to the difference in the thermal expansion coefficient of the assembly components and the holding jig for holding these.
- Patent Document 1 describes that an ultraviolet curing adhesive and a thermosetting adhesive are used in combination in an adhesive structure.
- thermosetting adhesive is directly applied and cured between the lens cell and the substrate.
- a curing portion and a fixing member by the ultraviolet curing adhesive between the lens cell and the substrate and a holding jig for holding the lens cell and the substrate are thermally deformed.
- the position at the time of adjustment may change.
- the lens is adhesively fixed to the holding frame after the eccentricity adjustment of the lens is performed, even a slight positional deviation is often unacceptable.
- the use of a thermoset adhesive may result in less than desirable optical properties.
- the present invention has been made in view of the above problems, and a method and apparatus for bonding and fixing an optical assembly capable of fixing each assembly component of the optical assembly with high strength and high accuracy. Intended to provide.
- the method for adhesively fixing an optical assembly is an optical method by adhesively fixing a plurality of assembly components including an assembly component having an optical component.
- a method of adhesively fixing an optical assembly forming an assembly comprising: assembling a UV curable adhesive and a thermosetting adhesive between parts of the plurality of assembly components to be fixed to each other And holding the plurality of assembly components relatively movably in the uncured state of the ultraviolet curing adhesive and the thermosetting adhesive, and adjusting the relative positions of the plurality of assembly components. And curing the UV curable adhesive in a state where the plurality of assembly components are held in the adjusted position, and after the UV curable adhesive is cured, the plurality of assembly components. Holding one of the plurality of assembly components and holding the other of the plurality of assembly components, and curing the thermosetting adhesive while holding one of the plurality of assembly components And to include.
- An optical assembly according to a second aspect of the present invention is an optical assembly in which a plurality of assembly components including an assembly component having an optical component are adhesively fixed via an adhesive curing unit,
- the first assembly component and the second assembly component which are adhesively fixed to each other among the assembly components of the above each have a holding portion at a portion that can be held and released independently of each other
- the adhesive curing portion is fitted with a relatively movable gap in an uncured state, and the adhesive curing portion between the first assembly component and the second assembly component is An ultraviolet curing adhesive cured portion formed by curing of an ultraviolet curing adhesive filled in a first region between the first assembly component and the second assembly component;
- Said first assembly component Containing a thermosetting adhesive hardened portion formed by the thermosetting adhesive filled in the second region is cured between the second assembly components.
- each assembly component is held to cure the ultraviolet curing adhesive and to cure the thermosetting adhesive. Since one can be held and the other can be released, there is an effect that each assembly component of the optical assembly can be fixed with high strength and high accuracy.
- FIG. 1A It is a typical sectional view showing an example of the optical assembly of a 1st embodiment of the present invention. It is the A view in FIG. 1A. It is a BB sectional view in FIG. 1A. It is a flowchart which shows the flow of the adhesion fixation method of the optical assembly of 1st Embodiment of this invention. It is process explanatory drawing at the time of hardening an ultraviolet curing adhesive in the adhesion fixing method of the optical assembly of the 1st Embodiment of this invention. It is process explanatory drawing at the time of hardening a thermosetting adhesive in the adhesive fixing method of the optical assembly of the 1st Embodiment of this invention.
- FIG. 1A is a schematic cross-sectional view showing an example of an optical assembly according to a first embodiment of the present invention.
- FIG. 1B is a view A in FIG. 1A.
- FIG. 1C is a cross-sectional view taken along the line BB in FIG. 1A.
- the dimensions and shapes are exaggerated or simplified because they are schematic diagrams (the same applies to the following drawings).
- axial direction is the direction along the axis.
- the “circumferential direction” is a direction of rotation around an axis.
- the “radial direction” is a direction along a line intersecting the axis in a plane perpendicular to the axis.
- the direction along the lens optical axis may be referred to as the optical axis direction.
- the side away from the axis may be referred to as the radially outer side, and the side approaching the axis may be referred to as the radially inner side.
- an optical assembly 1 includes a first component 2 (assembly component, first assembly component) and a second component 3 (assembly component, second assembly)
- the three-dimensional components are aligned with each other, and then adhesively fixed by the adhesive fixing method of the optical assembly of this embodiment described later.
- the optical assembly 1 includes a first component 2, a second component 3, an ultraviolet curing adhesive curing unit 4, and a thermosetting adhesive curing unit 5.
- the optical assembly 1 includes at least one optical component.
- the application of the optical assembly 1 is not particularly limited.
- the optical assembly 1 includes a lens, it can be used, for example, as an appropriate optical lens unit used for a camera, a microscope, an endoscope and the like.
- the optical components included in the optical assembly 1 are not limited to lenses.
- the optical components included in the optical assembly 1 may be optical components such as a cover glass, a mirror, a prism, a filter, and an optical fiber.
- the optical component included in the optical assembly 1 may be, for example, an imaging device, a light emitting device, or a light receiving device used for an imaging device.
- the optical assembly 1 may be, for example, a form that itself constitutes a product, such as an interchangeable lens, or a part that is fixed to a part of the product. Furthermore, the optical assembly 1 may be a semi-finished product such as a replacement unit that constitutes a part of a product, or a subassembly that appears only in the manufacturing process of the product.
- At least one of the first component 2 and the second component 3 includes an optical component. At least one of the first component 2 and the second component 3 is the optical component itself or consists of a subassembly comprising the optical component. When at least one of the first component 2 and the second component 3 consists of a subassembly including an optical component, it may be a subassembly including a plurality of members in addition to the optical component. When at least one of the first part 2 and the second part 3 consists of a subassembly, the members in the subassembly are fixed to each other by appropriate means so that the relative position of each other in the subassembly is constant. It is kept in a relationship.
- the first part 2 has a substantially cylindrical (including cylindrical) outer shape.
- the outer peripheral surface 2a at one end of the first component 2 constitutes a holding portion 2A that can be held by a holding jig 9 (see FIG. 3) described later.
- the holding portion 2A may be made of metal or resin as long as the holding portion 2A has a rigidity that does not deform by holding the holding jig 9.
- an optical surface for example, a lens surface, a mirror surface, an element surface, etc.
- the holding portion 2A may be formed on the entire circumference of the outer peripheral surface 2a.
- the holding portion 2A may be formed to be separated in the circumferential direction as long as positioning in the radial direction can be held by the holding jig 9 described later.
- a second bonding surface 2C is formed on the outer peripheral surface 2a at an end opposite to the holding portion 2A in the axial direction, to which a thermosetting adhesive cured portion 5 described later adheres closely.
- the second adhesive surface 2C may be a smooth surface or a rough surface as long as the necessary adhesive strength is obtained. Furthermore, the second adhesive surface 2C may be an uneven surface.
- the material of the second bonding surface 2C may be, for example, metal or resin.
- the second bonding surface 2C may be formed continuously in the circumferential direction, or may be formed spaced apart in the circumferential direction. Below, as an example, it explains by the example formed over the perimeter of peripheral face 2a.
- a first adhesive surface 2B is formed between the holding portion 2A and the second adhesive surface 2C, to which an ultraviolet curable adhesive cured portion 4 described later adheres.
- the first adhesive surface 2B may be a smooth surface or a rough surface as long as the necessary adhesive strength is obtained. Furthermore, the first adhesive surface 2B may be an uneven surface.
- the material of the first bonding surface 2B may be, for example, metal or resin.
- the first adhesive surface 2B may be formed continuously in the circumferential direction, or may be formed spaced apart in the circumferential direction. Below, as an example, it explains by the example formed over the perimeter of peripheral face 2a.
- the outer shape of the first component 2 is described as an example having a substantially cylindrical shape.
- the outer shape of the first component 2 is not particularly limited as long as it can be inserted into the inner peripheral surface 3c of the cylindrical portion 3a of the second component 3 described later at least in the range excluding the holding portion 2A.
- the outer shape of the first component 2 may be prismatic.
- the second part 3 has a substantially cylindrical (including the case of a cylinder) cylindrical portion 3a and a bottom 3b formed at one end in the axial direction of the cylindrical portion 3a. Equipped with
- the inner diameter of the inner peripheral surface 3c of the cylindrical portion 3a has a size that allows the first component 2 to be inserted therein at least in a range excluding the holding portion 2A.
- the dimension of the gap formed between the outer peripheral surface 2a of the first component 2 and the inner peripheral surface 3c of the second component 3 is the first It is larger than the positional adjustment amount of the component 2 and the second component 3 in the radial direction.
- the optical component may constitute part or all of the bottom 3 b.
- a through hole may be formed in the thickness direction, and an optical component such as a lens may be arranged to close the through hole.
- the outer peripheral surface 3d of the second part 3 constitutes a holding portion 3A that can be held by a holding jig 10 (see FIG. 3) described later.
- the holding portion 3A may be formed on the entire outer peripheral surface 3d in the axial direction, or may be formed on only a part of the axial direction. In the present embodiment, the holding portion 3A is formed, for example, at an end portion of the outer peripheral surface 3d close to the bottom portion 3b.
- the holding portion 3A may be made of metal or resin as long as the holding portion 3A has a rigidity that does not deform by holding the holding jig 10. However, an optical surface (for example, a lens surface, a mirror surface, an element surface, etc.) of the optical component is not formed in the holding portion 3A.
- the holding portion 3A may be formed on the entire periphery of the outer peripheral surface 3d. However, the holding portions 3A may be formed to be separated in the circumferential direction as long as positioning in the radial direction can be held by the holding jig 10 described later.
- a second bonding surface 3C to which a thermosetting adhesive cured portion 5 described later adheres is formed.
- the second adhesive surface 3C is formed at a portion that can face the second adhesive surface 2C of the first component 2 when the first component 2 is inserted into the inner peripheral surface 3c and positionally adjusted as described later. ing.
- the second adhesive surface 3C may be a smooth surface or a rough surface as long as the required adhesive strength is obtained. Furthermore, the second adhesive surface 3C may be an uneven surface.
- the material of the second bonding surface 3C may be, for example, metal or resin.
- the second adhesive surface 3C is made of metal, the thermal conductivity is improved, and therefore, the thermal curing can be promoted.
- the second adhesive surface 3C may be formed continuously in the circumferential direction or may be formed spaced apart in the circumferential direction. Below, as an example, it explains by the example formed over the perimeter of inner skin 3c.
- a first bonding surface 3B to which an ultraviolet curing adhesive cured portion 4 to be described later adheres is formed on an end surface 3e of the cylindrical portion 3a and an inner peripheral surface 3c in the vicinity of the end surface 3e.
- the first adhesive surface 3B is formed at a position that can face the first adhesive surface 2B of the first component 2 when the first component 2 is inserted into the inner circumferential surface 3c and positionally adjusted as described later. Ru.
- the first adhesive surface 3B may be a smooth surface or a rough surface as long as the necessary adhesive strength is obtained. Furthermore, the first adhesive surface 3B may be an uneven surface.
- the material of the first bonding surface 3B may be, for example, metal or resin.
- the first adhesive surface 3B may be formed continuously in the circumferential direction, or may be formed spaced apart in the circumferential direction.
- the cylindrical portion 3a of the second part 3 is described as being substantially cylindrical.
- the cylindrical portion 3a of the second part 3 is not limited to a substantially cylindrical shape.
- the cylindrical portion 3a of the second component 3 may have a rectangular cylindrical shape.
- the ultraviolet curing adhesive curing portion 4 is between the second part 3 and the first part 2 inserted into the cylindrical portion 3a of the second part 3 It is formed by curing the UV curable adhesive filled in.
- the ultraviolet curing adhesive curing portion 4 is formed by curing the ultraviolet curing adhesive filled between the first bonding surface 2B and the first bonding surface 3B.
- the region between the first adhesive surface 2B and the first adhesive surface 3B constitutes a first region between the first assembly component and the second assembly component.
- the ultraviolet curing adhesive curing portion 4 may be formed over the entire circumference between the first bonding surface 2B and the first bonding surface 3B, or may be formed at a plurality of places separated in the circumferential direction. In the present embodiment, as an example, an example formed over the entire circumference will be described (see FIG. 1B).
- the type of the UV curable adhesive forming the UV curable adhesive cured portion 4 is not particularly limited.
- an acrylic ultraviolet curing adhesive is mentioned, for example.
- thermosetting adhesive curing unit 5 cures the thermosetting adhesive filled between the second component 3 and the first component 2 inserted into the cylindrical portion 3 a of the second component 3. It is formed.
- the thermosetting adhesive cured portion 5 is formed by curing the thermosetting adhesive filled between the second adhesive surface 2C and the second adhesive surface 3C.
- the region between the second adhesive surface 2C and the second adhesive surface 3C constitutes a second region between the first assembly component and the second assembly component.
- the thermosetting adhesive cured portion 5 may be formed over the entire circumference between the second bonding surface 2C and the second bonding surface 3C, or may be formed at a plurality of places separated in the circumferential direction. In the present embodiment, as an example, an example formed over the entire circumference will be described (see FIG. 1C).
- thermosetting adhesive forming the thermosetting adhesive cured portion 5 is not particularly limited.
- thermosetting adhesive which forms the thermosetting adhesive hardening part 5 an epoxy-type thermosetting adhesive is mentioned, for example.
- FIG. 2 is a flow chart showing the flow of the method for adhesively fixing the optical assembly according to the first embodiment of the present invention.
- FIG. 3 is process explanatory drawing at the time of hardening an ultraviolet curing adhesive in the adhesive fixing method of the optical assembly of 1st Embodiment of this invention.
- FIG. 4 is process explanatory drawing at the time of hardening a thermosetting adhesive in the adhesive fixing method of the optical assembly of 1st Embodiment of this invention.
- steps S1 to S5 shown in FIG. 2 are performed according to the flow of FIG.
- step S1 as shown in FIG. 3, the ultraviolet curing adhesive 4L and the thermal curing are formed between the first part 2 and the second part 3 which are a plurality of assembly components and are parts to be fixed to each other. Assemble with the adhesive 5 L interposed.
- This step can be performed, for example, as follows. First, the holding portion 2A of the first component 2 is held by the holding jig 9, and the holding portion 3A of the second component 3 is held by the holding jig 10.
- the configurations of the holding jigs 9 and 10 are not particularly limited as long as the holding portions 2A and 3A of the first component 2 and the second component 3 can be held, respectively.
- a mechanical chuck mechanism may be employed, or a vacuum suction mechanism may be employed.
- thermosetting adhesive 5L is filled between the second adhesive surfaces 2C and 3C using, for example, a syringe (not shown) or the like.
- the ultraviolet curing adhesive 4L is filled between the first adhesive surfaces 2B and 3B.
- step S1 is completed.
- step S1 is an example of the operation of step S1.
- step S1 an operation different from this may be performed.
- the thermosetting adhesive 5L may be applied to at least one of the second bonding surface 2C and the second bonding surface 3C, and then the first component 2 may be inserted into the second component 3.
- at least one of the first adhesive surfaces 2B and 3B may be coated with the ultraviolet curing adhesive 4L.
- the present step it is not essential to use the holding jigs 9 and 10.
- the first part 2 is inserted into the second part 3 without using the holding jigs 9 and 10, and the ultraviolet curing adhesive 4L and the thermosetting adhesive 5L are applied, and this assembly is subjected to the next step S2 , May be held by the holding jigs 9 and 10.
- step S2 is performed.
- the first part 2 and the second part 3 are held so as to be relatively movable in a state in which the ultraviolet curing adhesive 4L and the thermosetting adhesive 5L are uncured, and the first part 2 and the second part 3 Adjust the relative position of The first part 2 is fitted in the cylindrical portion 3 a of the second part 3 with a gap.
- the first component 2 is relatively movable in the range of the gap between the first component 2 and the cylindrical portion 3 a of the second component 3.
- step S1 since the first component 2 and the second component 3 are held by the holding jigs 9 and 10 in step S1, adjustment of the relative position between the first component 2 and the second component 3 is immediately performed. Can be started.
- adjustment of relative position adjustment of suitable position and posture according to movement freedom of holding jigs 9 and 10 is possible.
- the relative freedom of movement of the holding jigs 9 and 10 is 6 degrees of freedom
- adjustment of the axial, radial and circumferential positions of the first part 2 with respect to the second part 3 and the second Adjustment of the inclined attitude is possible by tilting in a direction intersecting the central axis of the part 3.
- the adjustment of the relative position may be performed only for the optical assembly 1.
- the measuring means of the measurement of the reference adjustment amount is not particularly limited.
- the relative positional deviation amount between the first part 2 and the second part 3 may be measured by an appropriate position sensor, length measuring means, or the like.
- the inspection light is made incident on the lens, optical measurement of transmitted light and reflected light of the inspection light is performed, and the optical measurement value is a target Adjustments may be made to reach values.
- optical measurement include, for example, light intensity measurement, aberration measurement, focal position measurement, angle of view measurement, and the like.
- step S2 is ended.
- step S3 is performed.
- the ultraviolet curing adhesive 4L is cured in a state in which the first part 2 and the second part 3 are held at the adjusted positions.
- the UV curable adhesive 4L is cured by irradiating the UV light L to the portion to which the UV curable adhesive 4L has been applied.
- the ultraviolet curing adhesive 4L is UV cured by the UV light L, the UV curing adhesive cured portion 4 is formed.
- step S3 is completed.
- step S4 is performed.
- one of the first part 2 and the second part 3 is held, and the other is held and released.
- the holding portion 3A is formed on the outer peripheral portion of the cylindrical portion 3a of the second part 3, and the holding portion 2A protrudes outward of the cylindrical portion 3a of the second part 3. It is formed in the outer peripheral surface 2a.
- the holding portions 2A and 3A are holding portions formed independently at portions that can be held and released. That is, holding one of the holding portions 2A and 3A does not prevent the other holding release. Therefore, it is possible to release the holding of one of the first part 2 and the second part 3 while holding the other.
- Either of the first part 2 and the second part 3 may be released from holding, but may be determined appropriately in consideration of, for example, the ease of heating in step S5 described later.
- step S5 the ease of heating in step S5 described later.
- holding of the holding portion 2A by the holding jig 9 is released.
- step S4 is completed.
- step S5 is performed.
- the thermosetting adhesive 5L is cured while holding one of the first part 2 and the second part 3.
- the portion to which the thermosetting adhesive 5L is applied is heated to cure the thermosetting adhesive 5L.
- the heating means is not particularly limited.
- a heating means may be used which locally heats the back side of the second bonding surface 3C by blowing warm air from the radially outer side to the cylindrical portion 3a.
- it may be carried into the heating tank to heat the first component 2 and the second component 3 entirely.
- thermosetting adhesive 5L When the thermosetting adhesive 5L is thermally cured by heating, the thermosetting adhesive cured portion 5 is formed. Thus, Step S5 is completed, and the first component 2 and the second component 3 are bonded and fixed by the ultraviolet curing adhesive curing unit 4 and the thermosetting adhesive curing unit 5. Thus, the method for adhesively fixing the optical assembly of the present embodiment is completed. When the holding jig 10 is released, the optical assembly 1 shown in FIG. 1A is manufactured.
- the bonding and fixing method of the optical assembly of the present embodiment when the ultraviolet curing adhesive 4L is cured, the first component 2 and the second component 3 are held by the holding jigs 9 and 10, respectively. , UV light L is irradiated, and the ultraviolet curing adhesive 4L is cured. Therefore, even if curing shrinkage of the ultraviolet curing adhesive 4L occurs while the ultraviolet curing adhesive 4L is cured and the ultraviolet curing adhesive cured portion 4 is formed, the holding position by the holding jigs 9 and 10 does not change.
- the relative positions of the first part 2 and the second part 3 are the same as at the end of the position adjustment.
- the thermosetting adhesive 5L is cured to perform thermosetting bonding.
- the agent curing portion 5 is formed.
- thermosetting adhesive 5L When heating is performed in a state where the first part 2 and the second part 3 are held by the holding jigs 9 and 10 in order to cure the thermosetting adhesive 5L, a system including the holding jigs 9 and 10 is Thermal expansion. Since the first component 2, the second component 3, and the holding jigs 9 and 10 have different coefficients of thermal expansion, they are heated to cause anisotropic thermal expansion as a whole. The first component 2 and the second component 3 receive a relative external force from the holding jigs 9 and 10 and are deformed, and the thermosetting adhesive cured portion 5 is formed in a state of being deviated from the relative position at the end of the adjustment. .
- the first component 2 and the second component 3 are fixed by the thermosetting adhesive curing unit 5 in a positional relationship different from that at the end of the adjustment. Therefore, even if the holding jigs 9 and 10 are released after the heating is stopped, the relative position of the first part 2 and the second part 3 may deviate from the position at the end of the adjustment, or the first part 2 and the second 2 part 3 is distorted.
- the ultraviolet curing adhesive 4L and the thermosetting adhesive 5L are applied close to the axially adjacent position.
- the relative position at the time of position adjustment is maintained, so the first component 2 and the second component 3 have high accuracy with each other. It is fixed. Therefore, the relative position of the optical components included in the optical assembly 1 is adjusted with high accuracy. Further, the optical assembly 1 is adhesively fixed by the ultraviolet curing adhesive curing portion 4 and the thermosetting adhesive curing portion 5. Since the thermosetting adhesive cured portion 5 has higher adhesive strength than the ultraviolet curable adhesive cured portion 4, the optical assembly 1 is bonded with high strength. According to the bonding and fixing method of the optical assembly of the present embodiment and the optical assembly, each assembly component of the optical assembly can be fixed with high strength and high accuracy.
- FIG. 5A is a schematic cross-sectional view showing an example of the optical assembly according to the second embodiment of the present invention.
- FIG. 5B is a cross-sectional view taken along the line CC in FIG. 5A.
- FIG. 6 is a schematic cross-sectional view showing an example of a first assembly component used for the optical assembly of the second embodiment of the present invention.
- FIG. 7 is a schematic cross-sectional view showing an example of a second assembly component used for the optical assembly of the second embodiment of the present invention.
- the optical assembly 11 of this embodiment is a first component 12 (in place of the first component 2 and the second component 3 of the optical assembly 1 in the first embodiment). It comprises an assembly component, a first assembly component), a second part 13 (an assembly component, a second assembly component).
- the first component 12 and the second component 13 are adhered and fixed to each other by the ultraviolet curing adhesive curing portion 4 and the thermosetting adhesive curing portion 5 as in the first embodiment except that the bonding position is different.
- differences from the first embodiment will be mainly described.
- the first component 12 includes a first lens 15 (optical component) and a first lens frame 14.
- the first lens 15 is a lens that constitutes an optical system that exhibits appropriate optical performance together with a second lens 17 of a second component 13 described later.
- the lens configuration of the first lens 15 can adopt an appropriate lens configuration for realizing the optical performance necessary for the optical apparatus using the optical assembly 11.
- the 1st lens 15 may be comprised by the lens group which consists of several lenses.
- the biconvex lens is illustrated in FIG. 6 as the first lens 15, this is an example, and the first lens 15 is not limited to the positive lens.
- the first lens 15 when the first lens 15 is a single lens, the first lens 15 may be a convex lens such as a plano-convex lens or a positive meniscus lens, or may be various concave lenses.
- the first lens 15 when the first lens 15 is composed of a lens group, appropriate types of lenses may be combined as needed.
- the material of the first lens 15 is not particularly limited.
- the first lens 15 may be a glass lens or a resin lens.
- the first lens frame 14 is a frame member which is formed in a cylindrical shape as a whole and holds the first lens 15 coaxially on the central axis O14.
- the first lens frame 14 includes a disc portion 14a, a first cylindrical portion 14b, and a second cylindrical portion 14c.
- the first cylindrical portion 14b is a cylindrical portion that extends coaxially with the central axis O14 from one surface of the disc portion 14a.
- the inner diameter of the first tubular portion 14 b is larger than the outer diameter of the first lens 15.
- the disc portion 14a extended to the through hole 14e constitutes a lens receiving portion 14f for receiving the first lens 15.
- a second adhesive surface 14C to which the same thermosetting adhesive cured portion 5 as in the first embodiment is adhered is formed on the outer peripheral surface on the tip end side in the projecting direction of the first cylindrical portion 14b.
- the configuration of the second adhesive surface 14C is the same as that of the second adhesive surface 2C in the first embodiment.
- the second cylindrical portion 14c is a cylindrical portion which protrudes from the outer peripheral portion of the disk portion 14a in the same direction as the first cylindrical portion 14b and extends coaxially with the central axis O14.
- the protruding height of the second cylindrical portion 14c from the disc portion 14a is lower than the protruding height of the first cylindrical portion 14b from the disc portion 14a.
- An inner circumferential surface on the tip end side in the protrusion direction of the second cylindrical portion 14c and a tip surface 14d in the protrusion direction are in close contact with the same ultraviolet curable adhesive cured portion 4 as in the first embodiment.
- An adhesive surface 14B is formed.
- the configuration of the first bonding surface 14B is the same as that of the first bonding surface 2B in the first embodiment.
- the first adhesive surface 14B is located radially outward of the second adhesive surface 14C.
- a clearance is formed in the radial direction between the first cylindrical portion 14b and the second cylindrical portion 14c, and a cylindrical portion 16a of the second lens frame 16 described later is inserted with a clearance in the radial direction. It is possible.
- a holding portion 14A similar to the holding portion 2A in the first component 2 of the first embodiment is formed on the outer peripheral surface of the second cylindrical portion 14c.
- the material of the first lens frame 14 is not particularly limited as long as it can be adhered by the same ultraviolet curing adhesive 4L and thermosetting adhesive 5L as in the first embodiment.
- the material of the first lens frame 14 may be metal or resin.
- the material of the first lens frame 14 is more preferably metal.
- the thermal conductivity is improved, so that the heating time or the amount of heat necessary for thermosetting the thermosetting adhesive 5L can be reduced.
- the first lens 15 is inserted into the first cylindrical portion 14 b of the first lens frame 14.
- the first lens 15 is adhesively fixed to the inside of the first cylindrical portion 14 b via the adhesive cured portion 12 a in a state where the first lens 15 is positioned by the lens receiving portion 14 f of the first lens frame 14.
- the adhesive curing portion 12a may be formed over the entire circumference between the outer peripheral portion of the first lens 15 and the lens receiving portion 14f, or may be formed at a plurality of places separated in the circumferential direction.
- the material of the adhesive cured portion 12a is not particularly limited.
- the adhesive curing portion 12a can be formed by curing an adhesive such as an ultraviolet curing adhesive or a thermosetting adhesive, for example.
- the second component 13 includes a second lens 17 (optical component) and a second lens frame 16.
- the second lens 17 together with the first lens 15 of the first component 12 is a lens that constitutes an optical system that exhibits appropriate optical performance.
- the lens configuration of the second lens 17 can adopt an appropriate lens configuration for achieving the optical performance necessary for the optical device using the optical assembly 11.
- the 2nd lens 17 may be comprised by the lens group which consists of several lenses.
- the schematic illustration in FIG. 7 is an example, and the second lens 17 can adopt various lens configurations as required, as the first lens 15 does.
- the material of the second lens 17 is not particularly limited.
- the second lens 17 may be a glass lens or a resin lens.
- the second lens frame 16 is a frame member which is formed in a cylindrical shape as a whole and holds the second lens 17 coaxially on the central axis O16.
- the second lens frame 16 includes a cylindrical portion 16a, a flange portion 16b, and a lens receiving portion 16f.
- the cylindrical portion 16 a is a cylindrical portion that accommodates the second lens 17, and has a shape that can be inserted between the first cylindrical portion 14 b and the second cylindrical portion 14 c of the first lens frame 14.
- the inner diameter of the cylindrical portion 16 a is larger than the outer diameter of the second lens 17 and the outer diameter of the first cylindrical portion 14 b of the first lens frame 14.
- the outer diameter of the cylindrical portion 16 a is smaller than the inner diameter of the second cylindrical portion 14 c of the first lens frame 14.
- the flange portion 16 b protrudes radially outward from an outer peripheral surface 16 d at one end of the cylindrical portion 16 a over the entire circumference.
- the outer diameter of the flange portion 16 b is equal to the outer diameter of the second cylindrical portion 14 c of the first lens frame 14.
- a step portion 16c formed of a plane orthogonal to the central axis O16 of the cylindrical portion 16a is formed.
- a holding portion 16A similar to the holding portion 3A of the second component 3 in the first embodiment is formed on the outer peripheral surface of the flange portion 16b.
- the lens receiving portion 16f is a plate-like portion which is extended radially inward in the cylindrical portion 16a.
- the lens receiving portion 16 f is formed at a position near the flange portion 16 b in the axial direction of the cylindrical portion 16 a.
- a through hole 16e having an inner diameter smaller than the outer diameter of the second lens 17 penetrates through the central portion of the lens receiving portion 16f so as to be coaxial with the central axis O16.
- a second adhesive surface 16C to which the same thermosetting adhesive cured portion 5 as in the first embodiment is adhered is formed on the inner peripheral surface on the tip end side of the cylindrical portion 16a in the projecting direction.
- the configuration of the second adhesive surface 16C is the same as that of the second adhesive surface 3C in the first embodiment.
- the second bonding surface 16C inserts the cylindrical portion 16a between the first cylindrical portion 14b and the second cylindrical portion 14c of the first lens frame 14 as described later.
- the first component 12 is formed at a portion that can face the second adhesive surface 14 ⁇ / b> C of the first lens frame 14.
- the ultraviolet curing adhesive cured portion 4 similar to that in the first embodiment is adhered to the outer peripheral surface on the proximal end side in the projecting direction of the cylindrical portion 16a and the step 16c.
- a first adhesive surface 16B is formed.
- the configuration of the first adhesive surface 16B is the same as that of the first adhesive surface 3B in the first embodiment.
- the first adhesive surface 16B is located radially outward of the second adhesive surface 16C.
- the position in the axial direction of the first bonding surface 16B is not particularly limited, but in the present embodiment, as an example, the first bonding surface 16B is formed at a position overlapping the formation range of the second bonding surface 16C.
- the material of the second lens frame 16 is not particularly limited as long as it can be adhered by the same ultraviolet curing adhesive 4L and thermosetting adhesive 5L as in the first embodiment.
- the material of the second lens frame 16 may be metal or resin.
- the material of the second lens frame 16 is more preferably metal.
- the thermal conductivity is improved, so that the heating time or the amount of heat required to thermally cure the thermosetting adhesive 5L is reduced.
- the material of the second lens frame 16 may be a material close to the thermal expansion coefficient of the first lens frame 14.
- a material having a thermal expansion coefficient equal to that of the first lens frame 14 may be used.
- the second lens 17 is inserted into the cylindrical portion 16 a of the second lens frame 16.
- the second lens 17 is adhesively fixed to the inside of the cylindrical portion 16 a via the adhesive cured portion 13 a in a state where the second lens 17 is positioned by the lens receiving portion 16 f of the second lens frame 16.
- the adhesive curing portion 13a may be formed over the entire circumference between the outer peripheral portion of the second lens 17 and the lens receiving portion 16f, or may be formed at a plurality of places separated in the circumferential direction.
- the material of the adhesive cured portion 13a is not particularly limited.
- the adhesive curing portion 13a can be formed, for example, by curing an adhesive such as an ultraviolet curing adhesive or a thermosetting adhesive.
- the ultraviolet curing adhesive hardening part 4 in this embodiment is between the 1st components 12 and the 1st cylindrical part 14b in the 1st components 12, and the 2nd cylindrical part 14c. Is formed by curing the ultraviolet curing adhesive filled between the second part 13 into which the cylindrical portion 16a is inserted.
- the ultraviolet curing adhesive curing portion 4 is formed by curing the ultraviolet curing adhesive filled between the first bonding surface 14B and the first bonding surface 16B.
- the region between the first adhesive surface 14B and the first adhesive surface 16B constitutes a first region between the first assembly component and the second assembly component.
- the ultraviolet curing adhesive curing portion 4 may be formed over the entire circumference between the first bonding surface 14B and the first bonding surface 16B, or may be formed at a plurality of places separated in the circumferential direction. In the present embodiment, as an example, an example in which it is formed over the entire circumference will be described (see FIG. 5B).
- the thermosetting adhesive curing portion 5 in the present embodiment has a cylindrical portion 16 a inserted between the first component 12 and the first cylindrical portion 14 b and the second cylindrical portion 14 c of the first component 12.
- the thermosetting adhesive filled between the two parts 13 is formed by curing.
- the thermosetting adhesive cured portion 5 is formed by curing the thermosetting adhesive filled between the second adhesive surface 14C and the second adhesive surface 16C.
- the region between the second adhesive surface 14C and the second adhesive surface 16C constitutes a second region between the first assembly component and the second assembly component.
- the thermosetting adhesive cured portion 5 may be formed over the entire circumference between the second adhesive surface 14C and the second adhesive surface 16C, or may be formed at a plurality of places separated in the circumferential direction. In the present embodiment, as an example, an example will be described in which it is formed over the entire circumference (see FIG. 5B).
- FIG. 8 is a process diagram for curing an ultraviolet curing adhesive in the method for bonding and fixing an optical assembly according to the second embodiment of the present invention.
- FIG. 9 is a process diagram for curing a thermosetting adhesive in the method for bonding and fixing an optical assembly according to the second embodiment of the present invention.
- the optical assembly 11 manufactures the first component 12 and the second component 13, the optical assembly according to the first embodiment, the flow of which is shown in FIG. Manufactured by adhesively fixing by the adhesive fixing method of Hereinafter, differences from the first embodiment will be mainly described.
- Step S1 in the present embodiment is that the parts to be fixed to each other are the first part 12 and the second part 13 and, correspondingly, the portion where the ultraviolet curing adhesive 4L and the thermosetting adhesive 5L intervene
- This step can be performed, for example, as follows. First, the holding portion 14A of the first component 12 is held by the holding jig 9, and the holding portion 16A of the second component 13 is held by the holding jig 10. Next, for example, the ultraviolet curing adhesive 4L is applied to the first adhesive surface 16B, and the thermosetting adhesive 5L is applied to the second adhesive surface 14C. Next, as shown in FIG.
- step S1 in this embodiment is completed.
- step S1 in the present embodiment an operation different from the above may be performed.
- the thermosetting adhesive 5L may be applied to the second adhesive surface 16C instead of the second adhesive surface 14C.
- the cylindrical portion 16a of the second part 13 is inserted between the first cylindrical portion 14b and the second cylindrical portion 14c of the first part 12 held by the holding jig 9, ultraviolet curing is performed.
- the adhesive 4L and the thermosetting adhesive 5L may be filled.
- thermosetting adhesive 5L for example, an adhesive introducing hole (not shown) is provided at an appropriate position of the first lens frame 14 or the second lens frame 16 and the adhesive introducing hole is formed using a syringe or the like.
- the thermosetting adhesive 5L may be filled through the above.
- step S2 in the present embodiment is performed.
- the relative positions of the first part 12 and the second part 13 are adjusted in the same manner as step S2 in the first embodiment. Since the cylindrical portion 16a of the second part 13 is in a state of being fitted with a gap between the first cylindrical part 14b and the second cylindrical part 14c of the first part 12, the relative position is within the range of the clearance. It is movable.
- the adjustment in this step can also be performed in the same manner as in the first embodiment.
- the first component 12 and the second component 13 respectively include the first lens 15 and the second lens frame 16, as an example of adjustment, for example, optical axis adjustment, eccentricity adjustment, lens interval adjustment An example is given.
- step S3 in the present embodiment is performed.
- the ultraviolet curing adhesive 4L Cure in a state in which the first part 12 and the second part 13 are held at the adjusted positions, in the same manner as step S3 in the first embodiment, the ultraviolet curing adhesive 4L Cure.
- the ultraviolet curing adhesive 4L is UV cured by the UV light L
- the UV curing adhesive cured portion 4 is formed.
- the first part 12 and the second part 13 are fixed to each other.
- step S4 in the present embodiment is performed.
- one of the first part 12 and the second part 13 is held, and the other is held and released.
- the holding portions 14A and 16A are formed on the outer peripheral portions of the first component 12 and the second component 13 which are the outermost surfaces of the optical assembly 11, respectively.
- the holding portions 14A and 16A are holding portions formed independently at portions that can be held and released. That is, holding one of the holding portions 14A and 16A does not prevent the other holding release. Therefore, it is possible to hold and release one of the first part 12 and the second part 13 while holding the other.
- the holding of the holding portion 14A by the holding jig 9 is released.
- step S5 in the present embodiment is performed.
- the thermosetting adhesive 5L is cured in the same manner as step S4 in the first embodiment.
- warm air is blown to the first component 12 and the second component 13 from the outside in the radial direction corresponding to the portion to which the thermosetting adhesive 5L is applied, and the thermosetting adhesive 5L is filled. It may be possible to heat locally the vicinity of the site. Alternatively, while holding the second part 13 by the holding jig 10, the second part 13 may be carried into the heating tank to heat the first part 2 and the second part 3 entirely.
- thermosetting adhesive 5L When the thermosetting adhesive 5L is thermally cured by heating, the thermosetting adhesive cured portion 5 is formed. Thus, Step S5 is completed, and the first component 12 and the second component 13 are bonded and fixed by the ultraviolet curing adhesive curing unit 4 and the thermosetting adhesive curing unit 5. Thus, the method for adhesively fixing the optical assembly of the present embodiment is completed. When the holding jig 10 is released, the optical assembly 11 shown in FIG. 5A is manufactured.
- the bonding and fixing method of the optical assembly according to the present embodiment is different from the above in that the shapes of the members to be bonded and fixed are different, and the regions filled with the ultraviolet curing adhesive 4L and the thermosetting adhesive 5L are different accordingly. It is the same as the adhesive fixing method of the optical assembly of one embodiment. For this reason, as in the first embodiment, the first component 12 and the second component 13 which are the assembly components of the optical assembly 11 can be fixed with high strength and high accuracy.
- thermosetting adhesive 5L is thermally cured in a state in which the thermosetting adhesive 5L is filled in a range overlapping in the axial direction inward in the radial direction with respect to the ultraviolet curing adhesive cured portion 4 Ru. Therefore, even if the first lens frame 14 and the second lens frame 16 are thermally expanded in the axial direction by heating, the ultraviolet curing adhesive cured portion 4 and the thermosetting adhesive 5L on the back surface side are substantially the same in the axial direction. It is a position. Therefore, positional deviation in thermal expansion in the axial direction does not easily occur.
- the relative positional deviation due to the thermal expansion of each is reduced.
- the thermal expansion coefficients of the first lens frame 14 and the second lens frame 16 are substantially the same, the thermal expansion is also substantially isotropic.
- FIG. 10 is a schematic cross-sectional view showing an example of an optical assembly according to the third embodiment of the present invention.
- the optical assembly 21 of the present embodiment is a first component 22 (an assembly component, a first, instead of the first component 12 of the optical assembly 11 of the second embodiment).
- An assembly component is configured by adding a third part 23 (an assembly component, a second assembly component).
- the first component 22 and the second component 13 are adhered and fixed to each other by the ultraviolet curing adhesive curing portion 4A and the thermosetting adhesive curing portion 5A in the same manner as in the second embodiment.
- the third component 23 is adhered and fixed to each other by the ultraviolet curing adhesive curing portion 4B and the thermosetting adhesive curing portion 5B in the same manner as in the second embodiment.
- the ultraviolet curing adhesive curing portions 4A and 4B are formed by curing the same UV curing adhesive 4L in the second embodiment.
- the thermosetting adhesive cured portion 5A, 5B is formed by curing the same thermosetting adhesive 5L as in the second embodiment.
- the first part 22 includes a first lens frame 24 instead of the first lens frame 14 of the first part 12 in the second embodiment.
- the first lens frame 24 is configured by adding a third cylindrical portion 24 b and a fourth cylindrical portion 24 c to the first lens frame 14.
- the third cylindrical portion 24b is a cylindrical portion of the disk portion 14a that extends coaxially with the central axis O14 from the surface opposite to the surface on which the first cylindrical portion 14b is formed.
- the inner diameter of the third cylindrical portion 24 b is larger than the inner diameter of the through hole 14 e and smaller than the outer diameter of the third lens 27 described later.
- a fourth bonding surface 24C to which the thermosetting adhesive cured portion 5B is in close contact is formed on the outer peripheral surface on the tip end side of the third cylindrical portion 24b in the protruding direction.
- the configuration of the fourth bonding surface 24C is the same as that of the second bonding surface 14C.
- the fourth cylindrical portion 24c is a cylinder that protrudes in the same direction as the third cylindrical portion 24b from the disc portion 14a radially outward of the third cylindrical portion 24b and extends coaxially with the central axis O14. Part of the The outer diameter of the fourth cylindrical portion 24c may be different from that of the second cylindrical portion 14c, but in the example shown in FIG. 10, it is equal to the outer diameter of the second cylindrical portion 14c.
- a holding portion 24A similar to the holding portion 14A of the first component 12 in the second embodiment is formed on the outer peripheral surface of the second cylindrical portion 14c and the fourth cylindrical portion 24c.
- the protruding height of the fourth cylindrical portion 24c from the disc portion 14a is lower than the protruding height of the third cylindrical portion 24b from the disc portion 14a.
- a third bonding surface 24B is formed on the inner peripheral surface on the tip end side in the protrusion direction of the fourth cylindrical portion 24c and on the tip end surface 24d in the protrusion direction, to which the ultraviolet curing adhesive cured portion 4B adheres.
- the configuration of the third bonding surface 24B is the same as that of the first bonding surface 14B.
- the third adhesive surface 24B is located radially outward of the fourth adhesive surface 24C of the fourth cylindrical portion 24c.
- a gap is formed in the radial direction between the third cylindrical portion 24b and the fourth cylindrical portion 24c, and the cylindrical portion 26a of the third lens frame 26, which will be described later, is inserted with a gap in the radial direction. It is possible.
- the material of the first lens frame 24 is the same as that of the first lens frame 14 in the second embodiment.
- the third component 23 includes a third lens 27 (optical component) and a third lens frame 26.
- the lens configuration of the third lens 27 can adopt an appropriate lens or lens group for achieving the optical performance required for the optical apparatus using the optical assembly 21.
- the schematic illustration in FIG. 10 is an example, and the third lens 27 may adopt various lens configurations and lens materials as necessary, as the first lens 15 and the second lens 17.
- the third lens frame 26 is a frame member which is formed in a cylindrical shape as a whole and holds the third lens 27 coaxially on the central axis O24.
- the third lens frame 26 corresponds to the cylindrical portion 16a, the flange portion 16b, and the lens receiving portion 16f of the second lens frame 16, respectively, the cylindrical portion 26a, the flange portion 26b, and the lens receiving portion 26f is provided.
- the material of the third lens frame 26 may be different from that of the second lens frame 16, but in the present embodiment, the material is the same as that of the second lens frame 16 as an example.
- the cylindrical portion 26 a is a cylindrical portion that accommodates the third lens 27, and has a shape that can be inserted between the third cylindrical portion 24 b and the fourth cylindrical portion 24 c of the first lens frame 24.
- the inner diameter of the cylindrical portion 26 a is larger than the outer diameter of the third lens 27 and the outer diameter of the third cylindrical portion 24 b of the first lens frame 24.
- the outer diameter of the cylindrical portion 26 a is smaller than the inner diameter of the fourth cylindrical portion 24 c of the first lens frame 24.
- the flange portion 26 b protrudes radially outward from the outer peripheral surface 26 d at one end of the cylindrical portion 26 a over the entire circumference.
- the outer diameter of the flange portion 26 b is equal to the outer diameter of the fourth cylindrical portion 24 c of the first lens frame 24.
- a stepped portion 26c is formed which is a plane orthogonal to the central axis O26 of the cylindrical portion 26a.
- a holding portion 26A similar to the holding portion 16A of the second component 13 is formed on the outer peripheral surface of the flange portion 26b. However, while the holding portion 16A is a portion held by the holding jig 10, the holding portion 26A is different in that the holding portion 20A is held by the holding jig 20 described later.
- the lens receiving portion 26f is a plate-like portion that extends radially inward from the inner peripheral surface of one end portion similar to the flange portion 26b formed in the cylindrical portion 26a.
- a through hole 26e having an inner diameter smaller than the outer diameter of the third lens 27 penetrates through the center of the lens receiving portion 26f so as to be coaxial with the central axis O26.
- a second bonding surface 26C to which the thermosetting adhesive cured portion 5B is closely attached is formed on the inner peripheral surface on the tip end side of the cylindrical portion 26a in the protruding direction.
- the configuration of the second adhesive surface 26C is similar to that of the second adhesive surface 16C.
- the second adhesive surface 26C inserts the cylindrical portion 26a between the third cylindrical portion 24b and the fourth cylindrical portion 24c of the first lens frame 24 to position the third component 23 When adjusting, it is formed in a portion that can face the fourth adhesive surface 24C of the first lens frame 24.
- a first bonding surface 26B to which the ultraviolet curing adhesive cured portion 4B is adhered is formed on the outer peripheral surface on the proximal end side in the protruding direction of the cylindrical portion 26a, and on the step portion 26c.
- the configuration of the first adhesive surface 26B is similar to that of the first adhesive surface 16B.
- the first adhesive surface 26B is located radially outward of the second adhesive surface 26C.
- the position in the axial direction of the first bonding surface 26B is not particularly limited, but in the present embodiment, as an example, the first bonding surface 26B is formed at a position overlapping with the formation range of the second bonding surface 26C.
- the third lens 27 is inserted into the cylindrical portion 26 a of the third lens frame 26.
- the third lens 27 is adhesively fixed to the inside of the cylindrical portion 26a via the adhesive curing portion 13a similar to the example in the second component 13 in a state where the third lens 27 is positioned by the lens receiving portion 26f of the third lens frame 26. ing.
- the UV curing adhesive curing portion 4A is formed by curing the UV curing adhesive filled between the first bonding surface 14B and the first bonding surface 16B, as in the second embodiment.
- the ultraviolet curing adhesive curing portion 4B includes a third part 23 in which a cylindrical portion 26a is inserted between the first part 22 and the third cylindrical part 24b and the fourth cylindrical part 24c of the first part 22. Are formed by curing of the UV curable adhesive filled in between.
- the ultraviolet curing adhesive curing portion 4B may be formed over the entire circumference as in the case of the ultraviolet curing adhesive curing portion 4A, or may be formed at a plurality of places separated in the circumferential direction.
- the ultraviolet curing adhesive curing portion 4B is formed by curing of the ultraviolet curing adhesive filled between the third bonding surface 24B and the first bonding surface 26B.
- the region between the third bonding surface 24B and the first bonding surface 26B constitutes a first region between the first assembly component and the second assembly component.
- the thermosetting adhesive cured portion 5A is formed by curing of the thermosetting adhesive filled between the second adhesive surface 14C and the second adhesive surface 16C, as in the second embodiment.
- the thermosetting adhesive curing portion 5B includes a third component 23 in which a cylindrical portion 26a is inserted between the first component 22 and the third cylindrical portion 24b and the fourth cylindrical portion 24c of the first component 22. Is formed by curing the thermosetting adhesive filled in between.
- the thermosetting adhesive cured portion 5B may be formed over the entire circumference, or may be formed at a plurality of places separated in the circumferential direction.
- the thermosetting adhesive cured portion 5B is formed by curing the thermosetting adhesive filled between the fourth adhesive surface 24C and the second adhesive surface 26C.
- the region between the fourth bonding surface 24C and the second bonding surface 26C constitutes a second region between the first assembly component and the second assembly component.
- FIG. 11 is a process diagram for curing an ultraviolet curing adhesive in the method for bonding and fixing an optical assembly according to the third embodiment of the present invention.
- FIG. 12 is a process diagram for curing a thermosetting adhesive in the method for bonding and fixing an optical assembly according to the third embodiment of the present invention.
- the optical assembly 1 manufactures the first component 22, the second component 13, and the third component 23, the flow of the first component 22, the second component 13, and the third component 23 is shown in FIG. It manufactures by adhesively fixing by the adhesive fixing method of the optical assembly of said 2nd embodiment.
- the second embodiment differences from the second embodiment will be mainly described.
- Step S1 in the present embodiment is that the parts to be fixed to each other are the three parts of the first part 22, the second part 13 and the third part 23, and correspondingly, the ultraviolet curing adhesive 4L and the heat curing
- the point of difference in the portion where the adhesive 5L is interposed is different from step S1 in the second embodiment.
- the ultraviolet curing adhesive 4L is interposed between the first adhesive surface 14B and the first adhesive surface 16B, and the second adhesive surface 14C and the second adhesive surface 16C.
- the second component 13 is assembled to the first component 22 with the thermosetting adhesive 5 L interposed therebetween.
- the third part 23 has substantially the same configuration as the second part 13, and the third cylindrical part 24b and the fourth cylindrical part 24c can insert the cylindrical part 26a into the first part 22. Equipped with Therefore, as in the second embodiment, the ultraviolet curing adhesive 4L is interposed between the third adhesive surface 24B and the first adhesive surface 26B, and between the fourth adhesive surface 24C and the second adhesive surface 26C.
- the third component 23 can be assembled to the first component 22 by interposing the thermosetting adhesive 5 L on each of the first component 22 and the second component 22.
- step S2 in the present embodiment is performed.
- the relative positions of the first component 22, the second component 13, and the third component 23 are adjusted in the same manner as step S2 in the second embodiment. Since the first component 22 and the second component 13 are in a state of being fitted with a gap as in the second embodiment, relative movement is possible within the range of the gap. Similarly, since the first component 22 and the third component 23 are also in a state of being engaged with each other with a gap therebetween, relative movement is possible within the range of the gap. In this step, as shown in FIG.
- the holding part 24A of the first part 22 is held by the holding jig 9
- the holding part 16A of the second part 13 is held by the holding jig 10
- the holding part 26A of the third part 23 is held.
- the holding jig 20 holds it.
- the same configuration as the holding jigs 9 and 10 can be adopted.
- the adjustment in this step is performed by fixing one of the holding jigs 9, 10, 20 and moving the other as needed.
- step S3 in the present embodiment is performed.
- step S3 in the present embodiment in a state where the first part 22, the second part 13 and the third part 23 are held at the adjusted positions, in the same manner as step S3 in the second embodiment. , And cure the ultraviolet curing adhesive 4L.
- the UV curable adhesive 4L is UV cured by the UV light L
- UV cured adhesive cured portions 4A and 4B are formed.
- the second part 13 and the third part 23 are fixed to the first part 22.
- step S4 in the present embodiment is performed.
- one of the first part 22, the second part 13, and the third part 23 is held, and the other is held and released.
- the holding portions 24A, 16A, and 26A are respectively formed on the outer peripheral portions of the first component 22, the second component 13, and the third component 23, which are the outermost surfaces of the optical assembly 21.
- the holding portions 24A, 16A, 26A are holding portions formed independently at portions that can be held and released. That is, holding any one of the holding portions 24A, 16A, 26A does not prevent other holding release. Therefore, it is possible to hold and release one of the first component 22, the second component 13, and the third component 23 while holding one of the first component 22, the second component 13, and the third component 23.
- the holding of the holding portions 16A, 26A by the holding jigs 10, 20 is released.
- step S5 in the present embodiment is performed.
- the thermosetting adhesive 5L is formed in the same manner as step S4 in the second embodiment. Cure. For example, as shown in FIG. 11, while holding the first component 22 by the holding jig 9, the first component 22 is carried into the heating tank 30, and the first component 22, the second component 13, and the third component 23 are overall. It may be heated to When the thermosetting adhesive 5L is thermally cured by heating, thermosetting adhesive cured portions 5A and 5B are formed.
- Step S5 is completed, and the first component 22, the second component 13, and the third component 23 are adhesively fixed by the ultraviolet curing adhesive curing portions 4A and 4B and the thermosetting adhesive curing portions 5A and 5B.
- the method for adhesively fixing the optical assembly of the present embodiment is completed.
- the optical assembly 21 shown in FIG. 10 is manufactured.
- the present embodiment is different in that the number of assembly components of the optical assembly of the second embodiment is two while the number of assembly components is three. Therefore, as in the second embodiment, the first component 22, the second component 13, and the third component 23, which are assembly components of the optical assembly 21, are fixed with high strength and high accuracy. be able to.
- FIG. 13 is a schematic cross-sectional view showing an example of an optical assembly according to the fourth embodiment of the present invention.
- an optical assembly 31 is a first component 32 (assembly configuration instead of the first component 12 and the second component 13 of the optical assembly 11 in the second embodiment.
- a component, a first assembly component, an optical component), and a second component 33 (an assembly component, a second assembly component, an optical component).
- the first part 32 and the second part 33 are adhered and fixed to each other by the ultraviolet curing adhesive curing portion 4 and the thermosetting adhesive curing portion 5 as in the second embodiment.
- differences from the second embodiment will be mainly described.
- the first component 32 includes a lens portion 32a, a flange portion 32b, a first cylindrical portion 32c, and a second cylindrical portion 32d.
- the lens part 32a is a part which comprises a lens which has the same optical characteristic as the 1st lens 15 in the said 2nd Embodiment. However, even when the first lens 15 is composed of a lens group, the lens portion 32a is formed by a single lens having the same optical characteristic. Therefore, the lens surface configuration of the lens unit 32 a may be different from the lens surface configuration of the first lens 15.
- the flange portion 32 b is a plate-like portion that extends radially outward from the outer peripheral portion of the lens portion 32 a.
- the outer diameter of the flange portion 32b is equal to the outer diameter of the disc portion 14a in the second embodiment.
- the first cylindrical portion 32c is a cylindrical portion which is extended in the direction orthogonal to the flange portion 32b at the outer peripheral portion of the lens portion 32a.
- the central axis of the first tubular portion 32c is coaxial with the lens optical axis O32a of the lens portion 32a.
- the inner diameter, the outer diameter, and the axial length of the first tubular portion 32c are the same as those of the first tubular portion 14b in the second embodiment.
- the length to the tip surface of the first cylindrical portion 32c measured from the main surface of the lens portion 32a This means that the length of the first component 12 is equal to the length from the main surface of the first lens 15 to the tip surface of the first cylindrical portion 14b.
- the second cylindrical portion 32 d is a cylindrical portion which is extended in the direction orthogonal to the flange portion 32 b at the outer peripheral portion of the flange portion 32 b.
- the central axis of the second cylindrical portion 32d is coaxial with the lens optical axis O32a of the lens portion 32a.
- the inner diameter, the outer diameter, and the axial length of the second cylindrical portion 32 d are the same as those of the second cylindrical portion 14 c in the second embodiment.
- the length measured from the main surface of the lens portion 32a to the tip end surface of the second cylindrical portion 32d is equal to the length from the main surface of the first lens 15 to the tip surface 14 d measured.
- the first component 32 is integrally formed of resin or glass.
- the first part 32 may be formed by molding a resin or glass, or may be formed by removing a resin or glass base material.
- the first component 32 is a component in which the first lens 15 and the first lens frame 14 in the second embodiment are integrated. Similar to the second cylindrical portion 14c in the second embodiment, a holding portion 14A and a first bonding surface 14B are formed in the second cylindrical portion 32d. Similar to the second embodiment and the first cylindrical portion 14b, a second bonding surface 14C is formed on the first cylindrical portion 32c.
- the second part 33 includes a lens portion 33a, a flange portion 33b, and a cylindrical portion 33c.
- the lens portion 33a is a portion constituting a lens having the same optical characteristics as the second lens 17 in the second embodiment. However, even if the second lens 17 is formed of a lens group, the lens portion 33a is formed of a single lens having the same optical characteristics. Therefore, the lens surface configuration of the lens unit 33 a may be different from the lens surface configuration of the second lens 17.
- the flange portion 33 b is a plate-like portion extended radially outward from the outer peripheral portion of the lens portion 33 a.
- the outer diameter of the flange portion 33b is equal to the outer diameter of the flange portion 16b in the second embodiment.
- the cylindrical portion 33c is a cylindrical portion which is extended in the direction orthogonal to the flange portion 33b at the outer peripheral portion of the lens portion 33a.
- the central axis of the cylindrical portion 33c is coaxial with the lens optical axis O33a of the lens portion 33a.
- the inner diameter, the outer diameter, and the axial length of the cylindrical portion 33c are the same as those of the cylindrical portion 16a in the second embodiment.
- the axial length of the cylindrical portion 33c is equal to that of the cylindrical portion 16a means that the length from the main surface of the lens portion 33a to the tip end surface of the cylindrical portion 33c is the second part It means that it is equal to the length to the front end surface of the cylindrical part 16a measured in 13 from the main surface of the 2nd lens 17.
- a stepped portion 33d similar to the stepped portion 16c in the second embodiment is formed between the flange portion 33b and the cylindrical portion 33c.
- the second part 33 is integrally formed of resin or glass.
- the second part 33 may be formed by molding resin or glass, or may be formed by removing resin or glass base material.
- the second part 33 is a part in which the second lens 17 and the second lens frame 16 in the second embodiment are integrated. Similar to the flange portion 16b in the second embodiment, a holding portion 16A is formed on the flange portion 33b. The first bonding surface 16B is formed on the stepped portion 33d and the cylindrical portion 33c in the same manner as the stepped portion 16c and the cylindrical portion 16a in the second embodiment. Similar to the cylindrical portion 16a in the second embodiment, a second adhesive surface 16C is formed in the cylindrical portion 33c.
- the optical assembly 31 is manufactured by bonding and fixing the first component 32 and the second component 33 described above by the adhesive fixing method of the optical assembly similar to the second embodiment. For this reason, as in the second embodiment, the optical assembly 31 fixes the first component 32 and the second component 33 which are the assembly components of the optical assembly 31 with high strength and high accuracy. Ru.
- the optical assembly 31 of the present embodiment since the first component 32 and the second component 33 are respectively configured as one component, the configuration is simplified, and the manufacturing cost can be reduced.
- FIG. 14 is a schematic cross-sectional view showing an example of an optical assembly according to the fifth embodiment of the present invention.
- an optical assembly 41 of this embodiment is different from the first component 32 of the optical assembly 31 of the fourth embodiment in a first component 42 (an assembly component, a first An assembly component, an optical component, and a third component 43 (an assembly component, a second assembly component, an optical component) are added.
- the first component 42 is a component in which the first component 22 and the first lens 15 in the third embodiment are integrated.
- the third component 43 is a component in which the third component 23 and the third lens 27 in the third embodiment are integrated.
- the first part 42 and the second part 33 are adhered and fixed to each other by the ultraviolet curing adhesive curing portion 4A and the thermosetting adhesive curing portion 5A in the same manner as in the third embodiment.
- the third component 43 is adhered and fixed to each other by the ultraviolet curing adhesive cured portion 4B and the thermosetting adhesive cured portion 5B in the same manner as in the third embodiment.
- the first component 42 is configured by adding a third cylindrical portion 42 c and a fourth cylindrical portion 42 d to the first component 32 in the fourth embodiment.
- the third cylindrical portion 42c is a cylindrical portion that is coaxially extended with the lens optical axis O32a from the surface opposite to the side where the first cylindrical portion 32c is formed in the outer peripheral portion of the lens portion 32a. .
- the inner diameter, the outer diameter, and the axial length of the third cylindrical portion 42c are the same as those of the third cylindrical portion 24b in the third embodiment.
- a fourth bonding surface 24C is formed on the third cylindrical portion 42c, as in the third embodiment.
- the fourth cylindrical portion 42d is a cylinder that protrudes in the same direction as the third cylindrical portion 42c from the flange portion 32b radially outward of the third cylindrical portion 42c and extends coaxially with the lens optical axis O32a. Part of the The inner diameter, the outer diameter, and the axial length of the fourth cylindrical portion 24c are the same as those of the fourth cylindrical portion 24c in the third embodiment. Similar to the fourth cylindrical portion 24c in the third embodiment, the fourth cylindrical portion 42d and the second cylindrical portion 32d are formed with a holding portion 24A. Similar to the fourth cylindrical portion 24c in the third embodiment, the fourth cylindrical portion 42d is formed with a third bonding surface 24B.
- the first component 42 is integrally formed of resin or glass, similarly to the first component 32 in the fourth embodiment.
- the third component 43 includes a lens portion 43a, a flange portion 43b, and a cylindrical portion 43c.
- the lens portion 43a is a portion constituting a lens having the same optical characteristics as the third lens 27 in the third embodiment. However, even in the case where the third lens 27 is composed of a lens group, the lens portion 43a is formed by a single lens having the same optical characteristic. For this reason, the lens surface configuration of the lens unit 43a may be different from the lens surface configuration of the third lens 27.
- the flange portion 43 b is a plate-like portion that extends outward in the radial direction from the outer peripheral portion of the lens portion 43 a.
- the outer diameter of the flange portion 43b is equal to the outer diameter of the flange portion 26b in the third embodiment.
- the cylindrical portion 43c is a cylindrical portion which is extended in the direction orthogonal to the flange portion 43b at the outer peripheral portion of the lens portion 43a.
- the central axis of the cylindrical portion 43c is coaxial with the lens optical axis O43a of the lens portion 43a.
- the inner diameter, the outer diameter, and the axial length of the cylindrical portion 43c are the same as those of the cylindrical portion 26a in the fourth embodiment.
- the axial length of the cylindrical portion 43c being equal to that of the cylindrical portion 26a means that the length from the main surface of the lens portion 43a to the tip end surface of the cylindrical portion 43c is the third part This means that the length 23 is equal to the length from the main surface of the third lens 27 to the tip surface of the cylindrical portion 26a.
- a stepped portion 43d similar to the stepped portion 16c in the second embodiment is formed between the flange portion 43b and the cylindrical portion 43c.
- a holding portion 16A is formed on the flange portion 43b.
- the first bonding surface 26B is formed on the stepped portion 43d and the cylindrical portion 43c, similarly to the stepped portion 26c and the cylindrical portion 26a in the third embodiment.
- the second bonding surface 26C is formed on the cylindrical portion 43c, similarly to the cylindrical portion 26a in the third embodiment.
- the optical assembly 41 is manufactured by bonding and fixing the first component 42, the second component 33, and the third component 43 described above by the adhesive fixing method of the optical assembly similar to the third embodiment. Ru. Therefore, as in the fourth embodiment, the optical assembly 41 has high strength for the first part 42, the second part 33, and the third part 43, which are assembly components of the optical assembly 41. And it is fixed with high precision.
- the optical assembly 41 of the present embodiment since the first component 42, the second component 33, and the third component 43 are each formed of one component, the configuration is simplified and the manufacturing cost can be reduced. it can.
- the number of assembly components in an optical assembly is 2 or 3 was demonstrated in description of said each embodiment, the number of objects of an assembly component is not limited to this.
- the number of assembly components in the optical assembly may be four or more.
- the optical component such as the first lens 15 is adhesively fixed to the holding frame such as the first lens frame 14.
- the method of fixing the optical component and the non-optical component is not limited to adhesive bonding.
- the optical component may be fixed using a member such as a pressing ring screwed to the non-optical component.
- the non-optical component and the optical component may be fixed to each other by providing the non-optical component and the optical component with engaging portions that engage with each other and engaging the respective engaging portions.
- the non-optical component and the optical component may be fixed to one another by pressing the optical component onto the non-optical component.
- the non-optical component and the optical component may be fixed to each other by deforming a part of the non-optical component and caulking the optical component.
- the ultraviolet curing adhesive curing portion and the thermosetting adhesive curing portion are formed at positions adjacent to each other in the axial direction of the assembly component.
- the ultraviolet curing adhesive curing portion and the thermosetting adhesive curing portion are substantially at the same position in the axial direction of the assembly component, and overlap in the radial direction.
- the UV-curable adhesive cured portion is formed on the outer peripheral side
- the thermosetting adhesive cured portion is formed on the inner peripheral side.
- the positional relationship between the ultraviolet curing adhesive cured portion and the thermosetting adhesive cured portion is not limited to these positional relationships.
- the ultraviolet curing adhesive cured portion and the thermosetting adhesive cured portion may be formed on the same circumference.
- an ultraviolet curing adhesive hardening part may be formed in an inner peripheral side, and a thermosetting adhesive hardening part may be formed in an outer peripheral side.
- the example in the case of forming the ultraviolet curing adhesive cured portion and the thermosetting adhesive cured portion respectively with the ultraviolet curing adhesive and the thermosetting adhesive has been described.
- the UV curable adhesive curing portion and the thermosetting adhesive cured portion may be formed by one kind of adhesive capable of UV curing and thermal curing.
- the holding portion is formed by a smooth surface, a rough surface, and an uneven surface
- the shape of the holding portion is not limited to these.
- the holding portion may have, for example, a protrusion, a recessed hole, a through hole, an appropriate engaging portion, and the like.
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Lens Barrels (AREA)
- Mounting And Adjusting Of Optical Elements (AREA)
- Optical Couplings Of Light Guides (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
L'invention concerne un procédé de fixation par adhérence d'un ensemble optique qui consiste à former un ensemble optique par fixation par adhérence d'une pluralité de composants constitutifs d'ensemble, comprenant un composant constitutif d'ensemble ayant un composant optique. Le procédé de fixation par adhérence d'un ensemble optique consiste à : interposer un adhésif à durcissement par ultraviolet et un adhésif thermodurcissable entre des composants à fixer les uns aux autres parmi la pluralité de composants constitutifs d'ensemble et assembler les composants à fixer les uns aux autres ; retenir la pluralité de composants constitutifs d'ensemble, de sorte que les composants puissent se déplacer les uns par rapport aux autres dans un état non durci de l'adhésif à durcissement par ultraviolet et de l'adhésif thermodurcissable, puis ajuster les positions relatives de la pluralité de composants constitutifs d'ensemble ; durcir l'adhésif à durcissement par ultraviolet dans un état dans lequel la pluralité de composants constitutifs d'ensemble sont retenus dans les positions ajustées ; retenir un composant parmi la pluralité de composants constitutifs d'ensemble après durcissement de l'adhésif à durcissement par ultraviolet et libérer la rétention du reste de la pluralité des composants constitutifs d'ensemble ; et durcir l'adhésif thermodurcissable dans un état dans lequel un composant parmi la pluralité de composants constitutifs d'ensemble est retenu.
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JP2015-154446 | 2015-08-04 | ||
JP2015154446A JP2017032871A (ja) | 2015-08-04 | 2015-08-04 | 光学組立体の接着固定方法および光学組立体 |
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PCT/JP2016/071389 WO2017022500A1 (fr) | 2015-08-04 | 2016-07-21 | Procédé de fixation d'ensemble optique par adhérence et ensemble optique |
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WO (1) | WO2017022500A1 (fr) |
Cited By (2)
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CN114460789A (zh) * | 2020-11-02 | 2022-05-10 | 阿尔卑斯阿尔派株式会社 | 透镜驱动装置以及相机模块 |
CN114891449A (zh) * | 2022-04-25 | 2022-08-12 | 歌尔股份有限公司 | 一种激光胶膜粘接工艺方法以及智能手表 |
Families Citing this family (3)
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US11476637B2 (en) | 2019-12-16 | 2022-10-18 | Nichia Corporation | Light-emitting device |
KR20220020036A (ko) * | 2020-08-11 | 2022-02-18 | 엘지이노텍 주식회사 | 반사모듈 및 이를 구비한 카메라 모듈 |
JP2022083340A (ja) * | 2020-11-24 | 2022-06-03 | ソニーグループ株式会社 | 固定構造および光学デバイス |
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JP2010199735A (ja) * | 2009-02-23 | 2010-09-09 | Ricoh Co Ltd | カメラユニット及びカメラユニットの製造方法 |
JP2010263606A (ja) * | 2009-04-10 | 2010-11-18 | Ricoh Co Ltd | 撮像装置、車載撮像装置、撮像装置の製造方法及び製造装置 |
JP2011130315A (ja) * | 2009-12-21 | 2011-06-30 | Ricoh Co Ltd | 撮像装置、車載撮像装置および撮像装置の製造方法 |
JP2011242421A (ja) * | 2010-05-14 | 2011-12-01 | Alps Electric Co Ltd | 光学装置の製造方法及び光学装置 |
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- 2015-08-04 JP JP2015154446A patent/JP2017032871A/ja active Pending
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JP2010199735A (ja) * | 2009-02-23 | 2010-09-09 | Ricoh Co Ltd | カメラユニット及びカメラユニットの製造方法 |
JP2010263606A (ja) * | 2009-04-10 | 2010-11-18 | Ricoh Co Ltd | 撮像装置、車載撮像装置、撮像装置の製造方法及び製造装置 |
JP2011130315A (ja) * | 2009-12-21 | 2011-06-30 | Ricoh Co Ltd | 撮像装置、車載撮像装置および撮像装置の製造方法 |
JP2011242421A (ja) * | 2010-05-14 | 2011-12-01 | Alps Electric Co Ltd | 光学装置の製造方法及び光学装置 |
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CN114460789A (zh) * | 2020-11-02 | 2022-05-10 | 阿尔卑斯阿尔派株式会社 | 透镜驱动装置以及相机模块 |
CN114891449A (zh) * | 2022-04-25 | 2022-08-12 | 歌尔股份有限公司 | 一种激光胶膜粘接工艺方法以及智能手表 |
CN114891449B (zh) * | 2022-04-25 | 2024-02-02 | 歌尔股份有限公司 | 一种激光胶膜粘接工艺方法以及智能手表 |
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