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WO2017088110A1 - Stone mining apparatus - Google Patents

Stone mining apparatus Download PDF

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Publication number
WO2017088110A1
WO2017088110A1 PCT/CN2015/095445 CN2015095445W WO2017088110A1 WO 2017088110 A1 WO2017088110 A1 WO 2017088110A1 CN 2015095445 W CN2015095445 W CN 2015095445W WO 2017088110 A1 WO2017088110 A1 WO 2017088110A1
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WO
WIPO (PCT)
Prior art keywords
grinding
wheel
lever
base body
shaft
Prior art date
Application number
PCT/CN2015/095445
Other languages
French (fr)
Chinese (zh)
Inventor
戴明文
Original Assignee
戴明文
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 戴明文 filed Critical 戴明文
Priority to PCT/CN2015/095445 priority Critical patent/WO2017088110A1/en
Publication of WO2017088110A1 publication Critical patent/WO2017088110A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/02Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
    • B28D1/08Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with saw-blades of endless cutter-type, e.g. chain saws, i.e. saw chains, strap saws
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C25/00Cutting machines, i.e. for making slits approximately parallel or perpendicular to the seam
    • E21C25/16Machines slitting solely by one or more rotating saws, cutting discs, or wheels
    • E21C25/18Saws; Discs; Wheels

Definitions

  • the present application relates to mine, construction engineering machinery and equipment technology, and in particular to a stone mining equipment.
  • Stones usually need to be extracted from natural rock mass and processed into plate or block materials. .
  • the method of mining stone is related to the productivity of mine blocks, the quality of block materials, the cost of block production, and the utilization of stone resources.
  • mechanized step-type mining usually through the following processes: using circular saws, string saws, chain arm saws or combination saws and other machinery for stone raw material mining - stone materials corrected to block - Circulating the blocks to the processing area - finishing the surface of the block before cutting - large cut - rough grinding - fine grinding, etc.
  • mining method since the number of processes is large, it is easy to cause a problem that the stone mining efficiency is low.
  • the present application provides a stone mining equipment for improving the mining efficiency of stone materials.
  • the purpose of this application is achieved by the following technical solutions:
  • a stone mining equipment comprises a base body, a cutting unit, a driving unit and a grinding unit, wherein: the cutting unit comprises a plurality of transmission devices arranged side by side on the edge of the base body, the transmission device is provided with a cutting head, a plurality of transmissions At least two of the devices are opposite in rotation when rotated about the base; the drive unit cooperates with the cutting unit for driving the transmission in the cutting unit to rotate about the base; the grinding unit includes a mounting unit A grinding plate on the side of the substrate and protruding from the side of the substrate.
  • the grinding unit further comprises: a lever connected to one end of the grinding disc and an elastic member capable of being stretched or compressed connected to the other end of the grinding disc, the lever being able to surround the center of the lever Reciprocating movement of the shaft to drive the grinding disc to reciprocate on the base body, wherein when the shifting rod applies a force to the grinding disc, the grinding disc is driven to move, and the elastic member is stretched Long; when the action of the lever on the grinding plate disappears, the elastic member pulls the grinding piece to return the grinding piece Original location.
  • the grinding sheet comprises a coarse grinding piece and a fine grinding piece
  • the two sides of the base body are respectively provided with the coarse grinding piece and the fine grinding piece
  • the diameter of the abrasive grain on the coarse grinding piece grinding head is larger than The diameter of the abrasive grains on the fine grinding head.
  • the roughening sheet protrudes from a height value of a side portion of the base body that is smaller than or equal to a height value of a portion of the fine grinding sheet that protrudes from a side surface of the base body.
  • the apparatus further includes a chassis, a front push wheel axle, a rear push axle, a front push wheel and a rear push wheel, wherein: the chassis and the base body are connected by a central axis; both ends of the front push axle a chassis connection, the two ends of the rear push axle are connected to the chassis; the front push axle is mounted with a driving device, and the rear push axle is also mounted with a driving device, and the driving device is connected to the driving device a unit mating connection; the front push wheel is mounted on the front push wheel axle, and the rear push wheel is mounted on the rear push wheel axle.
  • the apparatus further includes a main power source, a reducer, and a driving wheel
  • the main power source is fixed on the chassis
  • the reducer is connected to a power output shaft of the main power source
  • the driving wheel Connected to the power take-off shaft of the reducer.
  • the apparatus further includes a transmission mechanism and a lever camshaft, wherein: the front push wheel and the rear push wheel are coupled to the drive wheel through the transmission mechanism; a cam is mounted on the lever cam shaft, The cam is engaged with the lever, and both ends of the lever cam shaft are connected to the chassis; a driving device is mounted on the lever cam shaft, and the driving device is connected to the driving wheel through a transmission mechanism. .
  • the apparatus further comprises a frame, the frame being connected to the chassis by a central shaft, the frame being mounted with legs, and the lower end of the legs having a running wheel.
  • the apparatus further comprises a track, a cover and a protective cover, wherein: the track has a travel drive, the travel drive is in contact with the traveling wheel; the cover is located outside the frame; the protective cover Located on the outside of the substrate.
  • the apparatus further includes a vibration unit including a driven wheel, a driven axle, a vibration connecting arm, a cam and a vibrating arm connecting shaft, wherein: the driven wheel is mounted on the driven axle, the slave a moving wheel is coupled to the driving wheel through a transmission mechanism; a cam is mounted on the driven wheel shaft, the cam is coupled to an upper end of the vibration connecting arm; and a lower end of the vibration connecting arm is mounted on a vibration arm connecting shaft; Both ends of the vibrating arm connecting shaft are connected to the chassis and the frame.
  • a vibration unit including a driven wheel, a driven axle, a vibration connecting arm, a cam and a vibrating arm connecting shaft, wherein: the driven wheel is mounted on the driven axle, the slave a moving wheel is coupled to the driving wheel through a transmission mechanism; a cam is mounted on the driven wheel shaft, the cam is coupled to an upper end of the vibration connecting arm; and a lower end of the vibration connecting arm is mounted on a vibration arm connecting shaft; Both ends of the vibrating arm connecting shaft are connected to
  • FIG. 1 is a schematic view of a stone mining equipment provided by an embodiment of the present application.
  • Figure 2 is a schematic view of the substrate of Figure 1;
  • Figure 3 is a left side view of the base of Figure 2;
  • Figure 4 is an enlarged view of D of Figure 3;
  • Figure 5 is a schematic view of the cutting unit of Figure 1;
  • Figure 6 is a left side view of Figure 5;
  • Figure 7 is an enlarged view of B of Figure 5;
  • Figure 8 is an enlarged view of A of Figure 6;
  • Figure 9 is a schematic view of a cutting head on a cutting unit
  • Figure 10 is a schematic view of the A-A direction of Figure 9;
  • Figure 11 is a partial cross-sectional view of the base
  • FIG. 12 is a schematic cross-sectional view of a grinding sheet according to an embodiment of the present application.
  • FIG. 13 is a schematic overall view of a grinding sheet according to an embodiment of the present application.
  • FIG. 14 is a schematic view showing the position of a lever and a grinding blade according to an embodiment of the present application.
  • Figure 15 is an enlarged view of A of Figure 14;
  • 16 is a schematic view showing the position of a grinding blade and an elastic member according to an embodiment of the present application
  • Figure 17 is an enlarged view of A of Figure 16;
  • FIG. 18 is a schematic diagram of a chassis provided by an embodiment of the present application.
  • FIG. 19 is a schematic diagram of positions of a front push wheel and a rear push wheel provided by an embodiment of the present application.
  • Figure 20 is a schematic view showing the positions of the front pusher axle and the rear pusher axle provided by the embodiment of the present application;
  • Figure 21 is a schematic view showing another position of the front push wheel and the rear push wheel provided by the embodiment of the present application.
  • Figure 22 is a schematic view showing another position of the front pusher axle and the rear pusher axle provided by the embodiment of the present application;
  • FIG. 23 is a schematic diagram of a position of a power source and a reducer according to an embodiment of the present application.
  • Figure 24 is a schematic view of the F-F direction of Figure 23;
  • Figure 25 is a schematic view of a lever cam shaft provided by an embodiment of the present application.
  • 26 is another schematic view of a lever cam shaft provided by an embodiment of the present application.
  • Figure 27 is a three-dimensional schematic view of a rack according to an embodiment of the present application.
  • 29 is a schematic diagram of a position of a rack on a device according to an embodiment of the present application.
  • Figure 30 is a partial cross-sectional view of Figure 29;
  • Figure 31 is another partial cross-sectional view of Figure 29;
  • 32 is a schematic diagram of a cover and a protective cover provided by an embodiment of the present application.
  • FIG. 33 is a schematic diagram of a vibration unit provided by an embodiment of the present application.
  • Figure 34 is a schematic view of the direction of the arrow 33A-A;
  • Reference numerals in the figure are: 100-base, 101-toothed groove, 102-dove tail groove, 110-muffling hole, 120-heat vent, 130-central shaft hole, 200-cutting unit, 201-transmission, 202-cutting Head, 203-drive hole, 204-chain hole, 300-grinding unit, 301-grinding disc, 302-grinding head, 303-grinding upper connecting hole, 304-grinding lower connecting hole, 305-grinding rivet hole , 310 - first lever, 311 - second lever, 312 - lever center shaft, 313 - connecting piece, 314 - first cam, 315 - second cam, 320 - elastic member, 400 - main power source, 401-main power source power output shaft, 402-reducer, 403-reducer power output shaft, 404-bearing support, 405-centrifugal clutch, 410-drive wheel, 411-tensioner, 412-front push wheel, 413-re
  • the cutting unit 200 includes a plurality of transmissions 201 that are arranged side by side on the edge of the base body.
  • the transmission unit 201 is provided with a cutting head 202, and the cutting head 202 is specifically See Figure 9 and Figure 10 for the shape.
  • the number of transmissions 201 is plural, and is arranged side by side in the slots 101 of the edge of the base 100, and at least two of the plurality of transmissions are opposite in rotation when rotated about the base; the drive unit and the cutting unit 200 are further Cooperate, the transmission 201 for driving the cutting unit 200 is rotated about the base.
  • the number of the driving units herein may be plural or one, wherein the one driving unit includes a plurality of sub driving units.
  • the driving unit drives the transmission device
  • part of the driving unit drives the transmission device to rotate clockwise along the base body
  • part of the driving unit drives the transmission device to rotate counterclockwise along the base body.
  • the grinding unit 300 includes a grinding plate mounted on the side of the base body 100 and protruding from the side of the base body.
  • the number of the grinding discs herein may be one or more, and only two in FIG. For example, a grinding disc.
  • the number of the transmissions 201 is two, and the two transmissions are opposite to each other in the direction of rotation of the base.
  • the number of the slots 101 on the outer edge of the base 100 is two, and one slot 101 is mounted.
  • the transmission 201, the schematic diagram of the slot 101 can be specifically seen in FIG.
  • the transmission 201 herein may be specifically a chain, and of course other shapes, such as a flexible metal string, such that the cutting heads 202 are evenly distributed at a periphery of the transmission 201 at a certain interval.
  • the cutting head 202 can be mounted and fixed on the periphery of the chain at a predetermined interval, and the cutting blade of the cutting head 202 faces outward, as shown in FIG. 7 in addition, and can also be cut.
  • the driving hole 203 and the chain hole 204 are disposed on the head 202, and the chain is passed through the chain hole 204 for the purpose of connecting and fixing the cutting head. Then, the driving unit is used to drive the transmission device to rotate around the base 100 through the driving hole 203.
  • the driving unit herein may be specifically a driving gear, and may of course be other
  • the driving method is as long as it can drive the transmission to rotate around the base.
  • the driving unit is specifically a driving gear
  • the transmission device is specifically a chain, so that a card slot can be arranged on the chain, and the card slot meshes with the gear teeth of the driving gear, and finally the driving gear rotates to drive the chain.
  • the device can continuously cut the stone before the device or other materials through the chain around the periphery of the substrate and the cutting head disposed on the chain during the forward movement, and is installed on the side of the substrate at the same time.
  • the grinding piece protruding from the side of the base body smoothes the cutting faces on both sides of the kerf, and the effect of mining and grinding is synchronized.
  • the transmission and the cutting head may be assembled together by assembly, and of course may be directly a unitary member, such as a chain with a cutting head, such that the transmission is integral with the cutting head. It is no longer necessary to securely connect the transmission to the cutting head through the chain holes as described in the above embodiments. Either way, as long as the above-described integral transmission and cutting head, or the transmission and the cutting head that are separated and assembled together, surround the edge of the base 100 and can rotate around the base 100, can.
  • the driving unit drives the transmission device, thereby driving the cutting unit to rotate around the base body, and the cutting head on the cutting unit cuts the rock according to a preset direction, thereby forming a slit on the rock.
  • the grinding unit located on the side of the base body and protruding from the side of the base body smoothes the surface of the stone on the side of the slit, which reduces the process of stone mining in the prior art and improves the mining efficiency of the stone.
  • the mining stone is taken as an example.
  • the technical solution provided by the embodiment of the present application is not limited to mining stone, and can also be used for cutting materials such as concrete materials and soft materials.
  • the stone mining equipment may also need some other process cooperation when mining the stone, for example, the non-stone material of the mine is stripped, the large surface of the mining is flattened, and then the equipment can be used for cutting. Grinding, so as to form a slit, and finally only need to borrow other equipment to cut the bottom of the stone that has been cut and polished, and cut it into a plate of the specification size, omitting the exploitation of the stone material in the prior art - the stone material is corrected to Blocks - the logistics of the blocks to the processing area - the finishing of the surface of the large cut - large cut - rough grinding - fine grinding and other processes.
  • the shape of the substrate can also Other shapes such as a sector, a semicircle, a circle, or a star shape may be such that the cutting unit can be rotated around the base of the above shape.
  • the shape of the base body shown in FIG. 2 is only a preferred solution.
  • the stone mining equipment provided by the present application comprises a large number of constituent units, in order to facilitate the distinction, some constituent units may be combined and replaced by a name, for example, a unit body in which a base body, a cutting unit and a grinding unit may be combined.
  • a cutting group the number of the above cutting groups can be one, of course, it can also work for multiple parallel working, and the cutting groups working in parallel can double the mining efficiency, as long as the cutting groups are kept according to the requirements of the stone mining specifications.
  • the intervals are separated, and the plurality of cutting groups are fixedly connected by a central axis. By controlling the interval between the cutting groups, the thickness of the finally formed cut sheet can be controlled.
  • the number of transmissions is plural, and is wound in parallel in the slots of the edge of a base body.
  • the plurality of transmissions can rotate a plurality of the same movement direction around the base during operation, as long as at least
  • the two transmissions may be rotated in the opposite direction of rotation about the base body, so that when the stone is mined, the stone can be provided with a shearing force to form a slit.
  • the number of the transmission devices is specifically two.
  • the two transmission devices When the device is in operation, the two transmission devices have opposite movement directions, that is, one transmission device rotates clockwise around the base body, and the other transmission device Rotating counterclockwise around the base, such a cutting group can provide the rock with shearing force in two directions when working, and the two shearing forces are opposite in direction, and multiple cutting groups can work in parallel
  • group shears is more conducive to cutting and forming slits for stone materials with higher strength and poor shear resistance.
  • the grinding piece mounted on the side of the base body and protruding from the side of the base body, the grinding piece can be reciprocated in a predetermined direction on the base body, thereby rapidly grinding the cutting surface of the stone, which is still shown in FIG.
  • the entire circular cutting surface can be ground by reciprocating up and down.
  • the abrasive sheet is placed adjacent the edge of the substrate.
  • the grinding piece can also be mounted at other positions on the base body, and the shape of the grinding piece is not in the shape of a circular arc. Limited.
  • the specific A dovetail groove 102 is provided on the base such that the refining plate 301 reciprocates in the longitudinal direction of the dovetail groove 102.
  • the shape of the dovetail groove 102 and the grinding plate 301 on the base can be seen in FIGS. 11 to 13.
  • the near-arc-shaped grinding piece as shown in FIG. 13 may be first inserted from one end of the dovetail groove 102, and then the above-mentioned grinding piece is continuously pushed forward until the length direction of the grinding piece is The length of the dovetail groove is completely coincident so that the plate is mounted on the substrate.
  • the upper surface of the grinding blade 301 shown in Fig. 12 is attached to the bottom of the dovetail groove, and the grinding blade grinding head 302 is protruded from the side of the base body, thereby serving the purpose of grinding the cutting faces on both sides of the slit when the device moves forward.
  • the lateral width of the grinding blade shown in Fig. 12 can be slightly smaller than the lateral width of the dovetail groove, so that the length of the grinding plate in the dovetail groove can be realized. Reciprocating motion.
  • the grinding unit 300 When the grinding blade 301 reciprocates in the longitudinal direction of the dovetail groove 102, the grinding unit 300 further includes a lever connected to one end of the grinding plate, wherein the lever can reciprocate around the lever central axis 312 to drive the grinding plate Reciprocating in the longitudinal direction of the dovetail groove.
  • the number of the grinding plates can be two on one side of the base body, so that two levers can be disposed here, that is, the first lever 310 and the second lever 311, the first dial The rod 310 and the second lever 311 respectively drive the two grinding discs. It should be noted that, as shown in FIG. 14 and FIG.
  • the two levers are separated from each other in a direction perpendicular to the illustrated direction, and the two levers are connected to the same lever center shaft 312, but only The length of one of the levers from the center axis 312 of the lever to the joint of the lever and the plate is greater than the length of the same position of the other lever, and the other shapes are equal in geometry.
  • the grinding piece is connected to the shifting rod through the upper connecting hole 303 of the upper end of the grinding plate, and the "connection" here can directly connect the grinding piece with the shifting rod, and of course, the grinding piece shown in Fig. 15 It is indirectly connected to the lever through the connecting piece 313.
  • the lever moves around the center axis 312 of the lever in a direction indicated by an arrow in FIG. 15 to drive the grinding plate to reciprocate up and down.
  • one end of the grinding disc is connected to the shifting rod, and the other end of the grinding disc can also be connected with an elastic member 320 which can be stretched or compressed.
  • the elastic member 320 herein may be specifically a spring, and may of course be other elastic media.
  • One end of the elastic member 320 is connected to the under-grain connection hole 304 of the above-mentioned plate, and the other end is mounted on the substrate as shown in FIGS. 16 and 17.
  • the lever reciprocates around the central axis 312 of the lever.
  • the lever applies a force to the blade, that is, the lever moves in the direction indicated by the upward arrow in FIG. 15, the blade is simultaneously driven, and the whole is in the dovetail slot.
  • the elastic member 320 connected to the lower end of the grinding plate is forced to be stretched by the pulling force; when the lever is applied to the grinding blade
  • the elastic potential energy stored in the elastic member 320 is released, and the elastic member 320 pulls the grinding piece to move downward in the dovetail groove to return the grinding piece to the original position.
  • the grinding piece may further comprise a coarse grinding piece and a fine grinding piece.
  • the first rotating rod 310 drives the coarse grinding piece to reciprocate
  • the second rotating rod 311 drives the fine grinding piece to reciprocate.
  • the diameter of the abrasive grains on the rough grinding head is larger than the diameter of the abrasive grains on the fine grinding head grinding head, so that after the cutting head is cut into the front to form the slit, the rough grinding sheet first has a thick cutting surface on the side of the slit Grinding, forming a rough grinding surface, the fine grinding sheet continues to grind the rough grinding surface after the coarse grinding sheet, and finally forms a finely ground cutting surface.
  • the cut surface is separately ground by the coarse grinding piece and the fine grinding piece, so that the grinding effect is better.
  • the height value of the rough grinding piece protruding from the side portion of the base body is smaller than the height value of the portion of the fine grinding piece protruding from the side surface of the base body.
  • the height value of the rough grinding piece protruding from the side portion of the base body is equal to the fine grinding piece protruding from the base body.
  • the height value of the side portion is also possible, but the grinding effect is not as good as the above preferred solution.
  • the above-mentioned grinding sheet is disposed on one side of the base body to serve the purpose of grinding the stone material, and the above-mentioned coarse grinding piece and fine grinding piece may be respectively disposed on both sides of the base body, so as to grind the cutting surfaces on both sides of the kerf, and finally A finely ground cut surface is formed on both sides of the kerf.
  • the grinding disc is disposed on both sides of the base body, that is, one side of the base body is provided with a rough grinding piece and a fine grinding piece, and at the same time, a rough grinding piece and a fine grinding piece are disposed at positions symmetrical on the other side of the base body.
  • the grinding pieces which are symmetrically distributed on both sides of the base body may be connected together by rivets, so that the trajectory of the up-and-down reciprocating motion of the symmetrically distributed grinding pieces is kept uniform, and the grinding rivet holes 305 are provided on the grinding piece while being on the base body.
  • a long hole penetrating the base body is provided so that the grinding piece on both sides of the base body simultaneously provides a movement space for the rivet when moving up and down.
  • the device inevitably generates noise during operation, so a muffling device can be provided on the device to reduce noise.
  • the muffler device can be disposed on the substrate.
  • One achievable manner is to arrange a plurality of silencing holes 110 on the substrate, see FIG. According to the vibration frequency of the running vibration of the device, the plurality of silencing holes are arranged on the substrate to avoid resonance of the device.
  • the device during the operation, the device generates a large amount of heat due to friction, so it is also possible to reduce the heat generated during the operation of the device by providing the heat dissipation holes 120 on the substrate.
  • the number, size, shape, position or any combination of the sound absorbing holes and the heat dissipation holes herein are not limited to the illustration of the embodiment.
  • the above stone mining equipment may further comprise a chassis,
  • the chassis and the base 100 are connected by a central shaft.
  • the central axis hole 603 of the chassis on the chassis can be seen from FIG. 18. Referring back to the central shaft hole 130 on the base of FIG. 2, the central axis can be simultaneously passed through the chassis and the base.
  • the central shaft hole connects the base body to the chassis, and the central axis here is not shown in the figure, so that the connection between the chassis and the base body serves as a fixed cutting group.
  • a dust removing hole 600, a main power source heat dissipation hole 601, a chassis lifting hole 602, and the like may be disposed on the chassis.
  • the dust removal hole is mainly provided to reduce the dust generated during the operation of the device, so as to achieve the purpose of cleaning work, the above-mentioned chassis lifting hole is arranged, thereby facilitating lifting the chassis and the cutting group connected to the chassis by borrowing other equipment.
  • FIGS. 20 and 22 It is also possible to mount a front pusher axle and a rear pusher axle on the chassis, see FIGS. 20 and 22, wherein the front pusher axle is mounted with a drive device 415, and the rear pusher axle is also mounted with a drive device 415, the drive device and the transmission device 201 mating drive unit mating connection. Both ends of the front push axle are connected to the chassis, and both ends of the rear push axle are connected to the chassis.
  • the driving device is specifically a gear
  • the driving unit matched with the transmission device 201 is also specifically a driving gear
  • a plurality of gears are mounted on the front pushing axle
  • a plurality of gears are also mounted on the rear pushing axle.
  • the gear and the above-mentioned axle can be mounted by a keyway.
  • the number of the plurality of gears is specifically determined by the number of the cutting unit 200.
  • the above-mentioned driving device is coupled with the driving unit, and the “mating connection” here may directly connect the gear and the driving gear as described in the above embodiments, and may also be other connection manners.
  • the drive unit is a drive gear
  • the main purpose is to achieve the coordinated speed, and finally the effect of the connection between the drive unit and the drive unit is also achieved.
  • both the number of drives on the front push axle, the number of drives on the rear push axle, and the number of drive units should be the same as the cutting set, and the drive in a cutting set.
  • the quantity is based.
  • one implementable method is that the entire stone mining equipment is equipped with a total of 20 cutting groups, and one cutting group has two transmissions with opposite rotation directions, so that 20 driving devices can be arranged on one front pushing axle.
  • 20 driving devices are arranged on the wheel axle, and then a set of front pushing wheel shafts and rear pushing wheel shafts opposite to the direction of rotation of the front pushing wheel shaft are arranged, and 20 driving devices are respectively mounted on each of the tops, and finally two Front push axle, two rear push axles, a total of 80 drive units, 80 drive units, where the drive unit is specifically a drive gear.
  • the interval between the driving devices, the interval between the driving units is also the interval between the cutting groups Based on.
  • only one embodiment is schematically illustrated here. For the above-mentioned "all should be combined with the cutting group and the number of transmissions in one cutting group", it is of course also possible to drive a plurality of axially wide driving units.
  • the cutting group is not limited by this application.
  • a front pusher wheel 412 can also be mounted on the front pusher axle, and a rear pusher wheel 413 can be mounted on the rear pusher axle to drive the pusher axle rotation by the pusher wheel rotation, see FIGS. 19 and 21.
  • the front push wheel 412 is mounted at the axial end position of the front push wheel shaft
  • the rear push wheel 413 is mounted at the axial end position of the rear push wheel shaft.
  • the axial end position may be selected from only one end of the shaft, or both ends of the shaft, wherein the shaft end position is not shown in FIG. 20 and FIG. It has been mentioned that the driving device on the front pusher axle and the rear pusher axle drives the drive unit.
  • the front pusher wheel can drive the front pusher axle to rotate.
  • the pushback wheel drives the rear axle to rotate, and the inference rotation finally ends. Drive the drive unit to work.
  • the connection between the push wheel and the axle can be performed by a shaft keying.
  • the front push wheel and the rear push wheel are collectively referred to as a push wheel.
  • the front push wheel axle and the rear push wheel axle are collectively referred to as an axle.
  • the number of transmissions on one substrate is two, and the movement of the above two transmissions is opposite when the device is in operation
  • two sets of pushes with opposite movement directions can also be set here.
  • the wheel that is, the push wheel set shown in Fig. 19 and the push wheel set shown in Fig. 21 move in opposite directions, one set rotates clockwise and the other rotates counterclockwise.
  • the rotation speeds of the two moving direction opposite transmissions are preferably equal, so as to achieve synergistic work for better cutting of stone materials, and further, because there is a certain interval between the cutting heads on the transmission device,
  • the optimum cutting effect can be achieved by controlling the spacing between the cutting heads, increasing the number of cutting heads by reducing the spacing, or increasing the spacing to reduce the number of cutting heads.
  • the device may further include a main power source 400, a speed reducer 402, a driving wheel 410, and a chassis.
  • the main power source 400 is fixed on the chassis, and the main power source 400 may be a power device such as a motor or an internal combustion engine.
  • the speed reducer 402 is connected to the power output shaft 401 of the main power source, and the driving wheel 410 is connected to the power output shaft 403 of the reducer.
  • the main power source provides power to drive the main power source power output shaft to rotate, and the main power source power output shaft further drives the speed reducer to operate.
  • the speed reducer mainly plays the role of matching speed and transmitting torque. It can be a gear reducer, a worm reducer or a planetary gear reducer; it can also be a single or multi-stage reducer; It can be an expansion type, split flow or coaxial reducer, and the reducer is equipped with a reducer power output shaft.
  • the power provided by the final main power source is transmitted to the power take-off shaft of the reducer, and the drive wheel is connected with the power output shaft of the reducer. Finally, the power provided by the main power source will drive the driving wheel to rotate.
  • FIG. 18 schematically shows four symmetrically distributed main power source louvers.
  • the small hole located between the cooling holes of the main power source is the main power source fixing hole, which is not shown in FIG.
  • the entire stone mining equipment may further include a transmission mechanism 414, as shown in FIGS. 19 and 21, such that the front push wheel 412 and the rear push wheel 413 pass through the transmission mechanism 414.
  • the driving wheel 410 is connected, and an auxiliary tensioning wheel 411 can be added to tension and limit the movement of the transmission mechanism 414, so that the rotation of the reduction gear power output shaft 403 drives the driving wheel 410 to rotate, and the driving mechanism 414 can simultaneously drive the front pushing wheel.
  • the 412 and the rear push wheel 413 rotate.
  • the transmission mechanism here may be specifically a chain or a belt. When the transmission mechanism is a chain, teeth may be provided on the front push wheel 412, the rear push wheel 413, the drive wheel 410 and the tension wheel 411 to cooperate with the chain.
  • both of the push wheel sets shown in Figures 19 and 21 are coupled to one of the drive wheels 410, the two push wheel sets are coupled by the position of the drive mechanism and the push wheel.
  • the direction of rotation is reversed. For example, when the driving wheel rotates in the clockwise direction, the push wheel set shown in Fig. 19 rotates counterclockwise, and the push wheel set shown in Fig. 21 rotates clockwise.
  • a lever cam shaft can also be provided.
  • a cam is mounted on the cam shaft of the lever, that is, the first cam 314, and The second cam 315 rotates around the lever cam shaft to drive the lever to reciprocate.
  • the two ends of the lever cam shaft are connected to the chassis, and the chassis is not shown in the figure.
  • the lever cam shaft for mounting the first cam and the lever cam shaft for mounting the second cam shown in FIG. 25 and FIG. 26 are mounted in different concentric axes, and the figure only shows schematically.
  • FIG. 25 and 26 only schematically show two cams. In practical applications, the number of cams and the levers that cooperate with the cams should be based on the number of cutting groups and the number of plates on a cutting group. .
  • a drive device 415 can also be mounted on the above-mentioned lever camshaft, and the different drive devices are connected to the drive wheel via different transmission mechanisms. In this way, the driving wheel rotation can indirectly drive the rotation of the different lever cam shafts, and the rotation speed of the different lever cam shafts can be adjusted by adjusting the wheel diameter of the driving device.
  • FIG. 27 and Figure 28 In order to make the whole stone mining equipment more stable, it is also possible to add a rack. See Figure 27 and Figure 28.
  • the above rack and chassis can be connected through the central axis. See Figure 27 for the center axis hole 701 of the rack, the chassis and the central axis. Not marked in the middle.
  • four rack lifting holes 702 can be placed around the top of the rack to facilitate lifting the rack, the chassis, and the cutting group connected to the chassis frame by borrowing other equipment.
  • a leg 501 can also be mounted on the frame, see FIGS. 29 to 31.
  • the lower end of the leg 501 has a walking wheel 502, so that the walking wheel 502 can walk on a preset track, and the leg can be installed.
  • the legs In the preset sleeve on the frame, and then fixed by bolts or screws, the legs can also be directly welded and fixed to the preset position of the frame.
  • an implementable manner is to mount the leg on the rotating shaft of the traveling wheel, so that the traveling wheel can roll forward on the preset track to drive the frame and the entire device to move. Another way to do this is to attach the legs directly to the walking wheel, the running wheel can be rotated, or it can remain relatively stationary with the legs without rotation.
  • a travel drive is mounted on the track, and the travel drive is used to drive the walking wheel and even the entire device.
  • the stone mining equipment in the prior art such as a combination saw, a circular saw, etc., can only mine a mining face with a slope of less than 25 degrees, and can not do anything for a mining face with a large slope.
  • the above-mentioned walking wheel, track, The travel drive, as well as the lifting of the mobile chassis and racks by other equipment can directly mine slopes of 35 degrees, 45 degrees, or even 90 degrees and other difficult mining faces, greatly improving the application range of the equipment.
  • a cover 503 and a protective cover 504 can also be added on the outside of the device, as shown in FIG. 32, wherein the cover 503 is located outside the frame to protect the entire frame and the chassis, and the protective cover 504 is located.
  • the outer side of the substrate mainly protects the substrate and the plurality of cutting groups.
  • the working environment of the equipment is usually operated in the open air in the field. The external environment will inevitably affect the equipment. When the equipment stops working, it can be prevented by adding the above cover and protective cover. Rainwater erosion can also protect equipment during transportation.
  • the above device further comprises a vibration unit, which in turn can be subdivided into a driven wheel 801, a driven wheel shaft 802, a vibration connecting arm 803, a cam 804 and a vibrating arm connecting shaft 805, as shown in FIG. 33.
  • a vibration unit which in turn can be subdivided into a driven wheel 801, a driven wheel shaft 802, a vibration connecting arm 803, a cam 804 and a vibrating arm connecting shaft 805, as shown in FIG. 33.
  • the driven wheel 801 is mounted on the driven wheel shaft 802
  • the driven wheel 801 is coupled to the driving wheel 410 via a transmission mechanism 414
  • the driven wheel shaft 802 is mounted with a cam 804, the upper end of the cam 804 and the vibrating connecting arm 803
  • the lower end of the vibration connecting arm 803 is mounted on the vibrating arm connecting shaft 805; both ends of the vibrating arm connecting shaft 805 are connected to the chassis and the frame.
  • the driving wheel 410 rotates to drive the driven wheel 801 to rotate
  • the driven wheel 801 drives the driven wheel shaft 802 to rotate
  • the cam 804 mounted on the driven wheel shaft 802 drives the vibration connecting arm 803 to move up and down with high frequency, because the lower end of the vibration connecting arm 803 is connected
  • the vibrating arm is coupled to the shaft 805, and both ends of the vibrating arm connecting shaft 805 are connected to the chassis and the frame. Therefore, the upper and lower high-frequency movement of the vibrating connecting arm 803 drives the chassis and the rack and the chassis and the rack.
  • the base body connected to the center shaft is subjected to high-frequency vibration, and finally the high-frequency vibration of the entire apparatus is used to improve the cutting efficiency.

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Abstract

Disclosed is a stone mining apparatus, comprising a base (100), a cutting unit (200), a driving unit, and a grinding unit (300). The cutting unit (200) comprises a plurality of transmission devices (201) surrounding the edge of the base (100) side by side. Cutting heads (202) are provided on the transmission devices (201). At least two transmission devices (201) of the plurality of transmission devices (201) rotate in opposite directions when rotating around the base (100). The driving unit works with the cutting unit (200) to drive the transmission devices (201) in the cutting unit (200) to rotate around the base (100). The grinding unit (300) comprises grinding sheets (301) mounted on the side surface of the base (100) and protruding from the side surface of the base (100). When the stone mining apparatus mines stone, the cutting unit (200) rotates around the base (100) to form a cutting slit on a rock, and meanwhile, the grinding unit (300) grinds to make the stone surface on the side surface of the cutting slit smooth, such that stone mining procedures are reduced, thereby improving the stone mining efficiency.

Description

一种石材开采设备Stone mining equipment 技术领域Technical field
本申请涉及矿山、建筑工程机械设备技术,尤其涉及一种石材开采设备。The present application relates to mine, construction engineering machinery and equipment technology, and in particular to a stone mining equipment.
背景技术Background technique
随着开采技术的进步,石材已逐渐成为建筑、装饰、道路、桥梁建设的重要原料之一,而石材通常需要从天然岩体中开采出来的,并加工成板状或块状材料才能够使用。With the advancement of mining technology, stone has gradually become one of the important raw materials for construction, decoration, roads and bridge construction. Stones usually need to be extracted from natural rock mass and processed into plate or block materials. .
石材的开采方法关系到矿山荒料生产率、荒料规格质量、荒料生产成本、石材资源利用程度等。为了提高石材的成材率,目前大都采用机械化台阶式开采,通常都需要经过以下工序:采用圆盘锯、串绳锯、链臂锯或组合锯等机械进行石材原料开采—石材原料修正为荒料—将荒料物流至加工区—荒料大切前表面整理—大切—粗磨—细磨等。对于上述的开采方式,由于工序繁多,容易造成石材开采效率低的问题。The method of mining stone is related to the productivity of mine blocks, the quality of block materials, the cost of block production, and the utilization of stone resources. In order to improve the material yield of stone, most of them currently use mechanized step-type mining, usually through the following processes: using circular saws, string saws, chain arm saws or combination saws and other machinery for stone raw material mining - stone materials corrected to block - Circulating the blocks to the processing area - finishing the surface of the block before cutting - large cut - rough grinding - fine grinding, etc. With regard to the above-mentioned mining method, since the number of processes is large, it is easy to cause a problem that the stone mining efficiency is low.
发明内容Summary of the invention
基于上述技术问题,本申请提供一种石材开采设备,用于提高石材的开采效率。本申请的目的是通过以下技术方案来实现:Based on the above technical problems, the present application provides a stone mining equipment for improving the mining efficiency of stone materials. The purpose of this application is achieved by the following technical solutions:
一种石材开采设备,包括基体、切割单元、驱动单元和研磨单元,其中:所述切割单元包括多个并排环绕在基体边沿上的传动装置,所述传动装置上设置有切割头,多个传动装置中的至少两个传动装置在围绕基体旋转时的旋转方向相反;所述驱动单元和切割单元配合,用于驱动所述切割单元中的传动装置围绕基体旋转;所述研磨单元包括安装在所述基体侧面并凸出于所述基体侧面的磨片。A stone mining equipment comprises a base body, a cutting unit, a driving unit and a grinding unit, wherein: the cutting unit comprises a plurality of transmission devices arranged side by side on the edge of the base body, the transmission device is provided with a cutting head, a plurality of transmissions At least two of the devices are opposite in rotation when rotated about the base; the drive unit cooperates with the cutting unit for driving the transmission in the cutting unit to rotate about the base; the grinding unit includes a mounting unit A grinding plate on the side of the substrate and protruding from the side of the substrate.
优选地,所述研磨单元还包括:与所述磨片的一端连接的拨杆以及与所述磨片另一端连接的能够被拉伸或压缩的弹性件,所述拨杆能够围绕拨杆中心轴往复运动,从而能够带动所述磨片在所述基体上往复运动,其中:所述拨杆对所述磨片施加作用力时,所述磨片被带动运动,所述弹性件受拉力伸长;所述拨杆对所述磨片的作用力消失时,所述弹性件拉动所述磨片,使所述磨片回归 原位置。Preferably, the grinding unit further comprises: a lever connected to one end of the grinding disc and an elastic member capable of being stretched or compressed connected to the other end of the grinding disc, the lever being able to surround the center of the lever Reciprocating movement of the shaft to drive the grinding disc to reciprocate on the base body, wherein when the shifting rod applies a force to the grinding disc, the grinding disc is driven to move, and the elastic member is stretched Long; when the action of the lever on the grinding plate disappears, the elastic member pulls the grinding piece to return the grinding piece Original location.
优选地,所述磨片包括粗磨片和细磨片,且所述基体的两侧分别设置有所述的粗磨片和细磨片,所述粗磨片磨头上磨粒的直径大于所述细磨片磨头上磨粒的直径。Preferably, the grinding sheet comprises a coarse grinding piece and a fine grinding piece, and the two sides of the base body are respectively provided with the coarse grinding piece and the fine grinding piece, and the diameter of the abrasive grain on the coarse grinding piece grinding head is larger than The diameter of the abrasive grains on the fine grinding head.
优选地,所述粗磨片凸出于所述基体侧面部分的高度值小于或等于所述细磨片凸出于所述基体侧面的部分的高度值。Preferably, the roughening sheet protrudes from a height value of a side portion of the base body that is smaller than or equal to a height value of a portion of the fine grinding sheet that protrudes from a side surface of the base body.
优选地,所述设备还包括机箱,前推轮轴,后推轮轴,前推轮和后推轮,其中:所述机箱与所述基体通过中心轴连接;所述前推轮轴的两端与所述机箱连接,所述后推轮轴的两端与所述机箱连接;所述前推轮轴上安装有驱动装置,所述后推轮轴也上安装有驱动装置,所述驱动装置均与所述驱动单元配合连接;所述前推轮安装在所述前推轮轴上,所述后推轮安装在所述后推轮轴上。Preferably, the apparatus further includes a chassis, a front push wheel axle, a rear push axle, a front push wheel and a rear push wheel, wherein: the chassis and the base body are connected by a central axis; both ends of the front push axle a chassis connection, the two ends of the rear push axle are connected to the chassis; the front push axle is mounted with a driving device, and the rear push axle is also mounted with a driving device, and the driving device is connected to the driving device a unit mating connection; the front push wheel is mounted on the front push wheel axle, and the rear push wheel is mounted on the rear push wheel axle.
优选地,所述设备还包括主动力源、减速机以及主动轮,所述主动力源固定在所述机箱上,所述减速机连接于所述主动力源的动力输出轴,所述主动轮连接于所述减速机的动力输出轴。Preferably, the apparatus further includes a main power source, a reducer, and a driving wheel, the main power source is fixed on the chassis, the reducer is connected to a power output shaft of the main power source, and the driving wheel Connected to the power take-off shaft of the reducer.
优选地,所述设备还包括传动机构和拨杆凸轮轴,其中:所述前推轮和后推轮通过所述传动机构与所述主动轮连接;所述拨杆凸轮轴上安装有凸轮,所述凸轮与所述拨杆配合,所述拨杆凸轮轴的两端与所述机箱连接;所述拨杆凸轮轴上安装有驱动装置,所述驱动装置通过传动机构与所述主动轮连接。Preferably, the apparatus further includes a transmission mechanism and a lever camshaft, wherein: the front push wheel and the rear push wheel are coupled to the drive wheel through the transmission mechanism; a cam is mounted on the lever cam shaft, The cam is engaged with the lever, and both ends of the lever cam shaft are connected to the chassis; a driving device is mounted on the lever cam shaft, and the driving device is connected to the driving wheel through a transmission mechanism. .
优选地,所述设备还包括机架,所述机架与所述机箱通过中心轴连接,所述机架上安装有支腿,所述支腿下端有行走轮。Preferably, the apparatus further comprises a frame, the frame being connected to the chassis by a central shaft, the frame being mounted with legs, and the lower end of the legs having a running wheel.
优选地,所述设备还包括轨道,外罩和防护套,其中:所述轨道上有行走驱动装置,所述行走驱动装置与所述行走轮接触;所述外罩位于机架外侧;所述防护套位于基体的外侧。Preferably, the apparatus further comprises a track, a cover and a protective cover, wherein: the track has a travel drive, the travel drive is in contact with the traveling wheel; the cover is located outside the frame; the protective cover Located on the outside of the substrate.
优选地,所述设备还包括振动单元,所述振动单元包括从动轮,从动轮轴,振动连接臂,凸轮和振动臂连接轴,其中:所述从动轮安装在从动轮轴上,所述从动轮通过传动机构与所述主动轮连接;所述从动轮轴上安装有凸轮,所述凸轮与所述振动连接臂上端连接;所述振动连接臂的下端安装在振动臂连接轴上;所述振动臂连接轴的两端均与所述机箱和所述机架连接。Preferably, the apparatus further includes a vibration unit including a driven wheel, a driven axle, a vibration connecting arm, a cam and a vibrating arm connecting shaft, wherein: the driven wheel is mounted on the driven axle, the slave a moving wheel is coupled to the driving wheel through a transmission mechanism; a cam is mounted on the driven wheel shaft, the cam is coupled to an upper end of the vibration connecting arm; and a lower end of the vibration connecting arm is mounted on a vibration arm connecting shaft; Both ends of the vibrating arm connecting shaft are connected to the chassis and the frame.
本申请实施例采用的上述技术方案至少能够达到以下有益效果:石材开采 设备在开采石材时,切割单元围绕着基体旋转,切割单元上的切割头按照预设方向切割岩石,从而在岩石上形成割缝,同时位于基体侧面的研磨单元将割缝侧面的石材表面研磨平整,减少了石材开采的工序,从而提高了石材开采效率。The above technical solutions adopted by the embodiments of the present application can achieve at least the following beneficial effects: stone mining When the stone is mined, the cutting unit rotates around the base body, the cutting head on the cutting unit cuts the rock according to a preset direction, thereby forming a slit on the rock, and the grinding unit located on the side of the base body smoothes the stone surface on the side of the slit. , reducing the process of stone mining, thereby improving the efficiency of stone mining.
附图说明DRAWINGS
此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The drawings described herein are intended to provide a further understanding of the present application, and are intended to be a part of this application. In the drawing:
图1为本申请实施例提供的石材开采设备示意图;1 is a schematic view of a stone mining equipment provided by an embodiment of the present application;
图2为图1中的基体示意图;Figure 2 is a schematic view of the substrate of Figure 1;
图3为图2的基体的左视图;Figure 3 is a left side view of the base of Figure 2;
图4为图3的D放大图;Figure 4 is an enlarged view of D of Figure 3;
图5为图1中的切割单元示意图;Figure 5 is a schematic view of the cutting unit of Figure 1;
图6为图5的左视图;Figure 6 is a left side view of Figure 5;
图7为图5的B放大图;Figure 7 is an enlarged view of B of Figure 5;
图8为图6的A放大图;Figure 8 is an enlarged view of A of Figure 6;
图9为切割单元上的切割头示意图;Figure 9 is a schematic view of a cutting head on a cutting unit;
图10为图9中A-A方向示意图;Figure 10 is a schematic view of the A-A direction of Figure 9;
图11为基体的局部剖视图;Figure 11 is a partial cross-sectional view of the base;
图12为本申请实施例提供的磨片的截面示意图;12 is a schematic cross-sectional view of a grinding sheet according to an embodiment of the present application;
图13为本申请实施例提供的磨片整体示意图;13 is a schematic overall view of a grinding sheet according to an embodiment of the present application;
图14为本申请实施例提供的拨杆与磨片位置示意图;14 is a schematic view showing the position of a lever and a grinding blade according to an embodiment of the present application;
图15为图14的A放大图;Figure 15 is an enlarged view of A of Figure 14;
图16为本申请实施例提供的磨片与弹性件位置示意图;16 is a schematic view showing the position of a grinding blade and an elastic member according to an embodiment of the present application;
图17为图16的A放大图;Figure 17 is an enlarged view of A of Figure 16;
图18为本申请实施例提供的机箱示意图;FIG. 18 is a schematic diagram of a chassis provided by an embodiment of the present application;
图19为本申请实施例提供的前推轮和后推轮位置示意图;19 is a schematic diagram of positions of a front push wheel and a rear push wheel provided by an embodiment of the present application;
图20为本申请实施例提供的前推轮轴和后推轮轴位置示意图;Figure 20 is a schematic view showing the positions of the front pusher axle and the rear pusher axle provided by the embodiment of the present application;
图21为本申请实施例提供的前推轮和后推轮另一位置示意图;Figure 21 is a schematic view showing another position of the front push wheel and the rear push wheel provided by the embodiment of the present application;
图22为本申请实施例提供的前推轮轴和后推轮轴另一位置示意图; Figure 22 is a schematic view showing another position of the front pusher axle and the rear pusher axle provided by the embodiment of the present application;
图23为本申请实施例提供的动力源和减速机位置示意图;23 is a schematic diagram of a position of a power source and a reducer according to an embodiment of the present application;
图24为图23的F-F方向示意图;Figure 24 is a schematic view of the F-F direction of Figure 23;
图25为本申请实施例提供的拨杆凸轮轴示意图;Figure 25 is a schematic view of a lever cam shaft provided by an embodiment of the present application;
图26为本申请实施例提供的拨杆凸轮轴另一示意图;26 is another schematic view of a lever cam shaft provided by an embodiment of the present application;
图27为本申请实施例提供的机架三维示意图;Figure 27 is a three-dimensional schematic view of a rack according to an embodiment of the present application;
图28为本申请实施例提供的机架仰视图;28 is a bottom view of a rack provided by an embodiment of the present application;
图29为本申请实施例提供的机架在设备上的位置示意图;29 is a schematic diagram of a position of a rack on a device according to an embodiment of the present application;
图30为图29的局部剖视图;Figure 30 is a partial cross-sectional view of Figure 29;
图31为图29的另一局部剖视图;Figure 31 is another partial cross-sectional view of Figure 29;
图32为本申请实施例提供的外罩和防护套示意图;32 is a schematic diagram of a cover and a protective cover provided by an embodiment of the present application;
图33本申请实施例提供的振动单元示意图;33 is a schematic diagram of a vibration unit provided by an embodiment of the present application;
图34图33A-A方向示意图;Figure 34 is a schematic view of the direction of the arrow 33A-A;
图中附图标记为:100-基体,101-齿槽,102-燕尾槽,110-消音孔,120-散热孔,130-中心轴孔,200-切割单元,201-传动装置,202-切割头,203-驱动孔,204-链条孔,300-研磨单元,301-磨片,302-磨片磨头,303-磨片上连接孔,304-磨片下连接孔,305-磨片铆钉孔,310-第一拨杆,311-第二拨杆,312-拨杆中心轴,313-连接片,314-第一凸轮,315-第二凸轮,320-弹性件,400-主动力源,401-主动力源动力输出轴,402-减速机,403-减速机动力输出轴,404-轴承支撑座,405-离心离合器,410-主动轮,411-张紧轮,412-前推轮,413-后推轮,414-传动机构,415-驱动装置,501-支腿,502-行走轮,503-外罩,504-防护套,600-除尘孔,601-主动力源散热孔,602-机箱起吊孔,603-机箱中心轴孔,701-机架中心轴孔,702-机架起吊孔,801-从动轮,802-从动轮轴,803-振动连接臂,804-凸轮,805-振动臂连接轴。Reference numerals in the figure are: 100-base, 101-toothed groove, 102-dove tail groove, 110-muffling hole, 120-heat vent, 130-central shaft hole, 200-cutting unit, 201-transmission, 202-cutting Head, 203-drive hole, 204-chain hole, 300-grinding unit, 301-grinding disc, 302-grinding head, 303-grinding upper connecting hole, 304-grinding lower connecting hole, 305-grinding rivet hole , 310 - first lever, 311 - second lever, 312 - lever center shaft, 313 - connecting piece, 314 - first cam, 315 - second cam, 320 - elastic member, 400 - main power source, 401-main power source power output shaft, 402-reducer, 403-reducer power output shaft, 404-bearing support, 405-centrifugal clutch, 410-drive wheel, 411-tensioner, 412-front push wheel, 413-rear wheel, 414-transmission mechanism, 415-drive unit, 501-leg, 502-wheel, 503-cover, 504-shield, 600-dusting hole, 601-main power source vent, 602- Chassis lifting hole, 603-chassis center shaft hole, 701-rack center shaft hole, 702-rack lifting hole, 801-driven wheel, 802-driven wheel axle, 803-vibrating connecting arm, 804-cam, 805-vibration The arm connects the shaft.
具体实施方式detailed description
为了使本技术领域的人员更好地理解本申请中的技术方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获 得的所有其他实施例,都应当属于本申请保护的范围。The technical solutions in the embodiments of the present application are clearly and completely described in the following, in which the technical solutions in the embodiments of the present application are clearly and completely described. The embodiments are only a part of the embodiments of the present application, and not all of them. Based on the embodiments in the present application, those of ordinary skill in the art obtain the following without creative work. All other embodiments obtained are intended to fall within the scope of the present application.
图1为本申请实施例提供的石材开采设备示意图,主要包括基体100、切割单元200、研磨单元300和驱动单元,其中驱动单元在图中未显示出。以下结合图2至图10对整个石材开采设备进行详细说明:切割单元200包括多个并排环绕在基体边沿上的传动装置201,另外,传动装置201上设置有切割头202,切割头202的具体形状可以参见图9和图10。传动装置201数量为多个,并排环绕在基体100的边沿的齿槽101里,且多个传动装置中的至少两个传动装置在围绕基体旋转时的旋转方向相反;另外驱动单元和切割单元200配合,用于驱动切割单元200中的传动装置201围绕基体旋转。1 is a schematic view of a stone mining equipment according to an embodiment of the present application, which mainly includes a base 100, a cutting unit 200, a grinding unit 300, and a driving unit, wherein the driving unit is not shown in the figure. The entire stone mining equipment is described in detail below with reference to FIG. 2 to FIG. 10: the cutting unit 200 includes a plurality of transmissions 201 that are arranged side by side on the edge of the base body. In addition, the transmission unit 201 is provided with a cutting head 202, and the cutting head 202 is specifically See Figure 9 and Figure 10 for the shape. The number of transmissions 201 is plural, and is arranged side by side in the slots 101 of the edge of the base 100, and at least two of the plurality of transmissions are opposite in rotation when rotated about the base; the drive unit and the cutting unit 200 are further Cooperate, the transmission 201 for driving the cutting unit 200 is rotated about the base.
上述提到多个传动装置中的至少两个传动装置在围绕基体旋转时的旋转方向相反,因此这里的驱动单元可以为多个,也可以为一个,其中这一个驱动单元中包括多个子驱动单元,这样驱动单元在驱动传动装置时,部分驱动单元(驱动子单元)驱动传动装置沿基体做顺时针方向旋转,部分驱动单元(驱动子单元)驱动传动装置沿基体做逆时针旋转。The above mentioned at least two of the plurality of transmissions have opposite rotation directions when rotating around the base body, so the number of the driving units herein may be plural or one, wherein the one driving unit includes a plurality of sub driving units. When the driving unit drives the transmission device, part of the driving unit (drive subunit) drives the transmission device to rotate clockwise along the base body, and part of the driving unit (drive subunit) drives the transmission device to rotate counterclockwise along the base body.
另外,从图1还可以看出,研磨单元300包括安装在基体100侧面并凸出于基体侧面的磨片,这里的磨片数量可以为一个,也可以为多个,图1中仅以两个磨片为例。这样切割单元在向前切割后,上述凸出于基体磨片即能够起到及时研磨割缝两边的切割面的目的。In addition, as can be seen from FIG. 1, the grinding unit 300 includes a grinding plate mounted on the side of the base body 100 and protruding from the side of the base body. The number of the grinding discs herein may be one or more, and only two in FIG. For example, a grinding disc. Thus, after the cutting unit is cut forward, the above-mentioned protrusion of the base grinding sheet can serve the purpose of grinding the cutting surfaces on both sides of the slit in time.
其中一个优选的实施方式为:传动装置201的数量为两个,两个传动装置围绕基体旋转方向相反,同样,基体100外侧边沿的齿槽101的数量为两个,一个齿槽101中安装一个传动装置201,齿槽101的示意图可以具体见图4。这里的传动装置201可以具体为链条,当然也可以为其它的一些形状,比如柔性的金属串绳,这样切割头202按照一定的间距均匀地分布在传动装置201的外围。当传动装置201具体为链条时,可以将切割头202按照预设间隔安装固定在链条的外围,且切割头202的切割刀刃朝外,具体见图7所示的方式,另外,还可以在切割头202上设置驱动孔203以及链条孔204,将链条穿过链条孔204以起到连接固定切割头的目的,再利用驱动单元,通过上述驱动孔203驱动传动装置围绕着基体100旋转。One of the preferred embodiments is that the number of the transmissions 201 is two, and the two transmissions are opposite to each other in the direction of rotation of the base. Similarly, the number of the slots 101 on the outer edge of the base 100 is two, and one slot 101 is mounted. The transmission 201, the schematic diagram of the slot 101 can be specifically seen in FIG. The transmission 201 herein may be specifically a chain, and of course other shapes, such as a flexible metal string, such that the cutting heads 202 are evenly distributed at a periphery of the transmission 201 at a certain interval. When the transmission device 201 is specifically a chain, the cutting head 202 can be mounted and fixed on the periphery of the chain at a predetermined interval, and the cutting blade of the cutting head 202 faces outward, as shown in FIG. 7 in addition, and can also be cut. The driving hole 203 and the chain hole 204 are disposed on the head 202, and the chain is passed through the chain hole 204 for the purpose of connecting and fixing the cutting head. Then, the driving unit is used to drive the transmission device to rotate around the base 100 through the driving hole 203.
需要说明的是,这里的驱动单元可以具体为驱动齿轮,当然也可以为其他 的驱动方式,只要能到起到驱动传动装置围绕基体旋转即可。另一种可实施的方式为驱动单元具体为驱动齿轮,传动装置具体为链条,这样可以在链条上设置卡槽,并且上述卡槽与驱动齿轮的轮齿啮合,最终驱动齿轮旋转则可以带动链条围绕基体旋转,设备在向前运动的过程中,通过围绕在基体外围的链条以及设置在链条上的切割头即可源源不断的切割设备之前的石材或者是其他一些材料,同时安装在基体侧面并凸出于基体侧面的磨片将割缝两边的切割面打磨平整,起到开采研磨同步进行的效果。It should be noted that the driving unit herein may be specifically a driving gear, and may of course be other The driving method is as long as it can drive the transmission to rotate around the base. Another implementation manner is that the driving unit is specifically a driving gear, and the transmission device is specifically a chain, so that a card slot can be arranged on the chain, and the card slot meshes with the gear teeth of the driving gear, and finally the driving gear rotates to drive the chain. Rotating around the substrate, the device can continuously cut the stone before the device or other materials through the chain around the periphery of the substrate and the cutting head disposed on the chain during the forward movement, and is installed on the side of the substrate at the same time. The grinding piece protruding from the side of the base body smoothes the cutting faces on both sides of the kerf, and the effect of mining and grinding is synchronized.
在本申请的其它一些实施例中,传动装置和切割头可以通过组装的方式组装在一起,当然还可以直接为一整体构件,例如带切割头的链条,这样传动装置与切割头形成一个整体,不用再像上述实施例所述的将传动装置与切割头通过链条孔固定连接。无论是那种方式,只要能够使上述为一整体的传动装置和切割头,或,分隔开来并组装在一起的传动装置和切割头环绕在基体100的边沿,并可以绕基体100旋转即可。In other embodiments of the present application, the transmission and the cutting head may be assembled together by assembly, and of course may be directly a unitary member, such as a chain with a cutting head, such that the transmission is integral with the cutting head. It is no longer necessary to securely connect the transmission to the cutting head through the chain holes as described in the above embodiments. Either way, as long as the above-described integral transmission and cutting head, or the transmission and the cutting head that are separated and assembled together, surround the edge of the base 100 and can rotate around the base 100, can.
本申请实施例提供的石材开采设备在开采石材时,驱动单元驱动传动装置,进而带动切割单元围绕着基体旋转,切割单元上的切割头按照预设方向切割岩石,从而在岩石上形成割缝,同时位于基体侧面并凸出于基体侧面的研磨单元将割缝侧面的石材表面研磨平整,减少了现有技术中石材开采的工序,提高了石材开采效率。这里仅以开采石材为例,当然,本申请实施例提供的技术方案并不以开采石材为限,还可以用来切割诸如混凝土材料,一些质地较软的金属材料等。When the stone mining equipment provided by the embodiment of the present application is used for mining stone, the driving unit drives the transmission device, thereby driving the cutting unit to rotate around the base body, and the cutting head on the cutting unit cuts the rock according to a preset direction, thereby forming a slit on the rock. At the same time, the grinding unit located on the side of the base body and protruding from the side of the base body smoothes the surface of the stone on the side of the slit, which reduces the process of stone mining in the prior art and improves the mining efficiency of the stone. For example, the mining stone is taken as an example. Of course, the technical solution provided by the embodiment of the present application is not limited to mining stone, and can also be used for cutting materials such as concrete materials and soft materials.
在这里需要说明的是,本申请实施例提供的石材开采设备在开采石材时,还可能需要一些其他的工序配合,例如将矿山非石材剥离,采矿大面修平,然后即可使用本设备进行切割研磨,从而形成割缝,最后只需在借用其他设备将切割研磨好大面的石材底部切割,并裁成规格尺寸的板材即可,省略了现有技术中的石材原料开采—石材原料修正为荒料—将荒料物流至加工区—荒料大切前表面整理—大切—粗磨—细磨等工序。It should be noted that the stone mining equipment provided by the embodiments of the present application may also need some other process cooperation when mining the stone, for example, the non-stone material of the mine is stripped, the large surface of the mining is flattened, and then the equipment can be used for cutting. Grinding, so as to form a slit, and finally only need to borrow other equipment to cut the bottom of the stone that has been cut and polished, and cut it into a plate of the specification size, omitting the exploitation of the stone material in the prior art - the stone material is corrected to Blocks - the logistics of the blocks to the processing area - the finishing of the surface of the large cut - large cut - rough grinding - fine grinding and other processes.
上述只是大致介绍了石材开采设备的主要组成单元以及工作方式,下面将对整个石材开采设备一些主要组成部分的细节、优选替代方案或者是整个设备还可以包括的组成部分进行详述。比如,对于上述的基体,基体的形状还可以 为扇形、半圆形、圆形或星月形等其他形状,只要能使切割单元围绕上述形状的基体旋转即可。图2中所示的基体形状只是一个优选方案,设备采用图2所示的基体在开采时,通过控制进刀深度即可开采不同宽度的板材,设备不断向前切割,即可形成长度方向不受限制的板材。The above is only a brief introduction to the main components of the stone mining equipment and the way of working. The details of the main components of the entire stone mining equipment, the preferred alternatives or the components that can be included in the entire equipment are detailed below. For example, for the above-mentioned substrate, the shape of the substrate can also Other shapes such as a sector, a semicircle, a circle, or a star shape may be such that the cutting unit can be rotated around the base of the above shape. The shape of the base body shown in FIG. 2 is only a preferred solution. When the apparatus is used for the production of the base body shown in FIG. 2, the plates of different widths can be mined by controlling the depth of the feed, and the equipment is continuously cut forward to form a length direction. Restricted sheet.
由于本申请提供的石材开采设备包含的组成单元较多,为便于区分,还可以将一些组成单元组合在一起用一个名称替代,比如可以将基体、切割单元和研磨单元合并在一起组成的单元称为一个切割组,上述切割组的数量可以为一个,当然也可以为多个并行工作,多个并行工作的切割组能够加倍提高开采效率,只要将这些切割组按照石材开采规格的需要,保持一定的间隔分隔开来即可,多个切割组之间用中心轴固定连接,通过控制切割组之间的间隔,即可控制最终成型的切割后的板材厚度。Since the stone mining equipment provided by the present application comprises a large number of constituent units, in order to facilitate the distinction, some constituent units may be combined and replaced by a name, for example, a unit body in which a base body, a cutting unit and a grinding unit may be combined. For a cutting group, the number of the above cutting groups can be one, of course, it can also work for multiple parallel working, and the cutting groups working in parallel can double the mining efficiency, as long as the cutting groups are kept according to the requirements of the stone mining specifications. The intervals are separated, and the plurality of cutting groups are fixedly connected by a central axis. By controlling the interval between the cutting groups, the thickness of the finally formed cut sheet can be controlled.
由前文可知,传动装置数量多个,且并行环绕在一个基体的边沿的齿槽中,上述的多个传动装置在工作时可以使多个以相同的运动方向围绕着基体旋转,只要能使至少两个传动装置在围绕基体旋转时的旋转方向相反即可,这样在开采石材时能够给石材提供剪切力,从而形成割缝。在本申请的一个优选实施例中,传动装置的数量具体为两个,设备工作时,上述两个传动装置的运动方向相反,即一个传动装置围绕着基体作顺时针方向旋转,另一个传动装置围绕着基体做逆时针方向旋转,这样一个切割组在工作时即能够给岩石提供以两个方向的剪切力,且两个剪切力的方向相反,且多个切割组并行工作时即可形成群剪,对于强度较大,抗剪能力较差的石材来说,更有利于对其切割从而形成割缝。As can be seen from the foregoing, the number of transmissions is plural, and is wound in parallel in the slots of the edge of a base body. The plurality of transmissions can rotate a plurality of the same movement direction around the base during operation, as long as at least The two transmissions may be rotated in the opposite direction of rotation about the base body, so that when the stone is mined, the stone can be provided with a shearing force to form a slit. In a preferred embodiment of the present application, the number of the transmission devices is specifically two. When the device is in operation, the two transmission devices have opposite movement directions, that is, one transmission device rotates clockwise around the base body, and the other transmission device Rotating counterclockwise around the base, such a cutting group can provide the rock with shearing force in two directions when working, and the two shearing forces are opposite in direction, and multiple cutting groups can work in parallel The formation of group shears is more conducive to cutting and forming slits for stone materials with higher strength and poor shear resistance.
对于安装在基体侧面并凸出于基体侧面的磨片,可以通过设置使磨片在基体上的预设方向往复运动,从而起到快速研磨石材切割面的目的,这里仍以图1所示的设备为例,设备按图1所示的方向向左切割时,呈近似圆弧形的磨片通过上下往复运动即可将整个切割面全部研磨。在图1所示的实施例中,将上述磨片靠近基体边沿设置。这是设置磨片在基体位置上的一种具体方式,可以使磨片研磨面积较大,当然,也可以将磨片安装在基体上的其他位置,磨片的形状也并不以圆弧形为限。For the grinding piece mounted on the side of the base body and protruding from the side of the base body, the grinding piece can be reciprocated in a predetermined direction on the base body, thereby rapidly grinding the cutting surface of the stone, which is still shown in FIG. For example, when the device is cut to the left in the direction shown in Figure 1, the entire circular cutting surface can be ground by reciprocating up and down. In the embodiment shown in Figure 1, the abrasive sheet is placed adjacent the edge of the substrate. This is a specific way of setting the grinding piece at the position of the base body, which can make the grinding piece have a larger grinding area. Of course, the grinding piece can also be mounted at other positions on the base body, and the shape of the grinding piece is not in the shape of a circular arc. Limited.
当磨片能够在基体上的预设方向往复运动时,对于基体而言,具体的可以 在基体上设置燕尾槽102,这样磨片301在燕尾槽102的长度方向上往复运动,基体上的燕尾槽102以及磨片301的形状可以参见图11至图13。在燕尾槽上安装磨片时,可以先将如图13所示的近圆弧形的磨片从燕尾槽的102的一端嵌入,然后不断向前推送上述磨片,直至磨片的长度方向与燕尾槽的长度方向完全重合,这样磨片即被安装在基体上。图12所示的磨片301的上面与燕尾槽的底部贴合,而磨片磨头302则凸出与基体的侧面,从而在设备向前运动时起到研磨割缝两边的切割面的目的。当磨片301在燕尾槽102的长度方向上往复运动时,可以将图12所示的磨片的横向宽度稍小于燕尾槽的横向宽度,这样即能实现磨片在燕尾槽中的长度方向上往复运动。When the grinding disc can reciprocate in a predetermined direction on the base body, for the base body, the specific A dovetail groove 102 is provided on the base such that the refining plate 301 reciprocates in the longitudinal direction of the dovetail groove 102. The shape of the dovetail groove 102 and the grinding plate 301 on the base can be seen in FIGS. 11 to 13. When installing the grinding disc on the dovetail groove, the near-arc-shaped grinding piece as shown in FIG. 13 may be first inserted from one end of the dovetail groove 102, and then the above-mentioned grinding piece is continuously pushed forward until the length direction of the grinding piece is The length of the dovetail groove is completely coincident so that the plate is mounted on the substrate. The upper surface of the grinding blade 301 shown in Fig. 12 is attached to the bottom of the dovetail groove, and the grinding blade grinding head 302 is protruded from the side of the base body, thereby serving the purpose of grinding the cutting faces on both sides of the slit when the device moves forward. . When the grinding blade 301 reciprocates in the longitudinal direction of the dovetail groove 102, the lateral width of the grinding blade shown in Fig. 12 can be slightly smaller than the lateral width of the dovetail groove, so that the length of the grinding plate in the dovetail groove can be realized. Reciprocating motion.
当磨片301在燕尾槽102的长度方向上往复运动时,研磨单元300还包括与磨片的一端连接的拨杆,其中拨杆能够围绕拨杆中心轴312往复运动,从而带动所述磨片在所述燕尾槽的长度方向上往复运动。由图14和图15可以看出:在基体的一侧,磨片的数量可以为两个,因此这里可以设置两个拨杆,即第一拨杆310和第二拨杆311,第一拨杆310和第二拨杆311分别带动上述两个磨片。需要说明的是,图14以及图15所示的为两个拨杆,上述两个拨杆在垂直于图示方向上相互分离,两个拨杆连接在同一个拨杆中心轴312上,只是一个拨杆从拨杆中心轴312到拨杆和磨片连接处的长度大于另一个拨杆相同位置的长度,其他的外形几何尺寸相等。结合图13磨片示意图可知,磨片通过其上端的磨片上连接孔303与拨杆连接,这里的“连接”可以直接将磨片与拨杆连接,当然也可以如图15所示的磨片与拨杆之间通过连接片313间接连接。其中拨杆围绕着拨杆中心轴312沿图15中箭头所示的方向往复运动从而带动磨片做上下往复运动。When the grinding blade 301 reciprocates in the longitudinal direction of the dovetail groove 102, the grinding unit 300 further includes a lever connected to one end of the grinding plate, wherein the lever can reciprocate around the lever central axis 312 to drive the grinding plate Reciprocating in the longitudinal direction of the dovetail groove. It can be seen from FIG. 14 and FIG. 15 that the number of the grinding plates can be two on one side of the base body, so that two levers can be disposed here, that is, the first lever 310 and the second lever 311, the first dial The rod 310 and the second lever 311 respectively drive the two grinding discs. It should be noted that, as shown in FIG. 14 and FIG. 15, the two levers are separated from each other in a direction perpendicular to the illustrated direction, and the two levers are connected to the same lever center shaft 312, but only The length of one of the levers from the center axis 312 of the lever to the joint of the lever and the plate is greater than the length of the same position of the other lever, and the other shapes are equal in geometry. Referring to the schematic diagram of the grinding plate of Fig. 13, the grinding piece is connected to the shifting rod through the upper connecting hole 303 of the upper end of the grinding plate, and the "connection" here can directly connect the grinding piece with the shifting rod, and of course, the grinding piece shown in Fig. 15 It is indirectly connected to the lever through the connecting piece 313. The lever moves around the center axis 312 of the lever in a direction indicated by an arrow in FIG. 15 to drive the grinding plate to reciprocate up and down.
另外,磨片的一端与拨杆连接,磨片另一端还可以连接一个能够被拉伸或压缩的弹性件320。这里的弹性件320可以具体为弹簧,当然也可以为其它弹性介质。弹性件320的一端与上述磨片的磨片下连接孔304连接,另一端安装在基体上,如图16和图17所示。In addition, one end of the grinding disc is connected to the shifting rod, and the other end of the grinding disc can also be connected with an elastic member 320 which can be stretched or compressed. The elastic member 320 herein may be specifically a spring, and may of course be other elastic media. One end of the elastic member 320 is connected to the under-grain connection hole 304 of the above-mentioned plate, and the other end is mounted on the substrate as shown in FIGS. 16 and 17.
拨杆围绕拨杆中心轴312往复运动,当拨杆对磨片施加作用力时,即拨杆如图15中向上箭头所示的运动方向,此时磨片同时被带动,在燕尾槽中整体向上运动,与磨片下端相连的弹性件320受拉力被迫伸长;当拨杆对磨片的作 用力消失时,储存在弹性件320里的弹性势能释放,上述弹性件320拉动磨片在燕尾槽中整体向下运动,使磨片回归原位置。The lever reciprocates around the central axis 312 of the lever. When the lever applies a force to the blade, that is, the lever moves in the direction indicated by the upward arrow in FIG. 15, the blade is simultaneously driven, and the whole is in the dovetail slot. Moving upward, the elastic member 320 connected to the lower end of the grinding plate is forced to be stretched by the pulling force; when the lever is applied to the grinding blade When the force disappears, the elastic potential energy stored in the elastic member 320 is released, and the elastic member 320 pulls the grinding piece to move downward in the dovetail groove to return the grinding piece to the original position.
为了提高对石材的研磨效果,磨片还可以包括粗磨片和细磨片,再参见图15,即第一拨杆310带动粗磨片往复运动,第二拨杆311带动细磨片往复运动,其中,粗磨片磨头上磨粒的直径大于所述细磨片磨头上磨粒的直径,这样切割头在前面切割形成割缝之后,首先粗磨片对割缝侧面的切割面粗磨,形成粗磨面,细磨片在粗磨片之后继续对粗磨面进行研磨,最终形成细磨后的切割面。这样通过粗磨片和细磨片分别对切割面进行研磨,使得研磨效果更好。另外粗磨片凸出于基体侧面部分的高度值小于细磨片凸出于基体侧面的部分的高度值,当然,粗磨片凸出于基体侧面部分的高度值等于细磨片凸出于基体侧面的部分的高度值也是可以的,只是研磨效果不如上述优选的方案。In order to improve the grinding effect on the stone, the grinding piece may further comprise a coarse grinding piece and a fine grinding piece. Referring to FIG. 15, the first rotating rod 310 drives the coarse grinding piece to reciprocate, and the second rotating rod 311 drives the fine grinding piece to reciprocate. Wherein the diameter of the abrasive grains on the rough grinding head is larger than the diameter of the abrasive grains on the fine grinding head grinding head, so that after the cutting head is cut into the front to form the slit, the rough grinding sheet first has a thick cutting surface on the side of the slit Grinding, forming a rough grinding surface, the fine grinding sheet continues to grind the rough grinding surface after the coarse grinding sheet, and finally forms a finely ground cutting surface. In this way, the cut surface is separately ground by the coarse grinding piece and the fine grinding piece, so that the grinding effect is better. In addition, the height value of the rough grinding piece protruding from the side portion of the base body is smaller than the height value of the portion of the fine grinding piece protruding from the side surface of the base body. Of course, the height value of the rough grinding piece protruding from the side portion of the base body is equal to the fine grinding piece protruding from the base body. The height value of the side portion is also possible, but the grinding effect is not as good as the above preferred solution.
在基体的一侧设置上述磨片已能够起到研磨石材的目的,还可以在基体的两侧分别设置上述的粗磨片和细磨片,以便对割缝两面的切割面都进行研磨,最终在割缝两侧形成细磨后的切割面。在一个实施例中,在基体的两侧设置磨片时,即基体的一侧设置有粗磨片和细磨片,同时在基体的另一侧相对称的位置设置粗磨片和细磨片,另外还可以将基体两边相对称分布的磨片通过铆钉连接在一起,使对称分布的磨片的上下往复运动的运动轨迹保持一致,通过在磨片上设置磨片铆钉孔305,同时在基体上设置穿透于基体的长孔,以便两侧基体上的磨片同时上下运动时给铆钉提供运动空间。The above-mentioned grinding sheet is disposed on one side of the base body to serve the purpose of grinding the stone material, and the above-mentioned coarse grinding piece and fine grinding piece may be respectively disposed on both sides of the base body, so as to grind the cutting surfaces on both sides of the kerf, and finally A finely ground cut surface is formed on both sides of the kerf. In one embodiment, when the grinding disc is disposed on both sides of the base body, that is, one side of the base body is provided with a rough grinding piece and a fine grinding piece, and at the same time, a rough grinding piece and a fine grinding piece are disposed at positions symmetrical on the other side of the base body. In addition, the grinding pieces which are symmetrically distributed on both sides of the base body may be connected together by rivets, so that the trajectory of the up-and-down reciprocating motion of the symmetrically distributed grinding pieces is kept uniform, and the grinding rivet holes 305 are provided on the grinding piece while being on the base body. A long hole penetrating the base body is provided so that the grinding piece on both sides of the base body simultaneously provides a movement space for the rivet when moving up and down.
另外,设备在运行过程中难免会产生噪声,因此可以在设备上设置消音装置以降低噪音,具体的可以将上述消音装置设置在基体上。一种可实施的方式为在基体上布置多个消音孔110,参见图2。根据设备的运行时振动频率,将上述多个消音孔在基体上排列分布,避免引起设备共振。通过在基体上设置多个消音孔110,不仅能起到降低噪声的目的,同时还能够减轻基体以及整个设备的重量。另外设备在运行过程中由于摩擦还会产生大量的热量,因此还可以通过在基体上设置散热孔120以降低设备运行过程中产生的热量。需要说明的是这里的消音孔和散热孔的个数、大小、形状、位置或任何组合方式并不以本实施例的图示为限。In addition, the device inevitably generates noise during operation, so a muffling device can be provided on the device to reduce noise. Specifically, the muffler device can be disposed on the substrate. One achievable manner is to arrange a plurality of silencing holes 110 on the substrate, see FIG. According to the vibration frequency of the running vibration of the device, the plurality of silencing holes are arranged on the substrate to avoid resonance of the device. By providing a plurality of silencing holes 110 on the substrate, not only the noise can be reduced, but also the weight of the substrate and the entire device can be reduced. In addition, during the operation, the device generates a large amount of heat due to friction, so it is also possible to reduce the heat generated during the operation of the device by providing the heat dissipation holes 120 on the substrate. It should be noted that the number, size, shape, position or any combination of the sound absorbing holes and the heat dissipation holes herein are not limited to the illustration of the embodiment.
为了起到固定多个切割组的目的,上述石材开采设备还可以包括机箱,上 述机箱与基体100通过中心轴连接,由图18可以看出机箱上的机箱中心轴孔603,再回看图2基体上的中心轴孔130,可以将中心轴同时穿过机箱以及基体上的中心轴孔而将基体与机箱连接,这里的中心轴在图中未标出,这样通过机箱与基体的连接起到固定切割组的目的。另外,还可以在机箱上设置除尘孔600,主动力源散热孔601,机箱起吊孔602等。设置除尘孔主要以减少设备在运行过程中产生的粉尘,以达到清洁工作的目的,设置上述机箱起吊孔,从而方便通过借用其他设备起吊机箱以及与机箱连接的切割组等。In order to serve the purpose of fixing a plurality of cutting groups, the above stone mining equipment may further comprise a chassis, The chassis and the base 100 are connected by a central shaft. The central axis hole 603 of the chassis on the chassis can be seen from FIG. 18. Referring back to the central shaft hole 130 on the base of FIG. 2, the central axis can be simultaneously passed through the chassis and the base. The central shaft hole connects the base body to the chassis, and the central axis here is not shown in the figure, so that the connection between the chassis and the base body serves as a fixed cutting group. In addition, a dust removing hole 600, a main power source heat dissipation hole 601, a chassis lifting hole 602, and the like may be disposed on the chassis. The dust removal hole is mainly provided to reduce the dust generated during the operation of the device, so as to achieve the purpose of cleaning work, the above-mentioned chassis lifting hole is arranged, thereby facilitating lifting the chassis and the cutting group connected to the chassis by borrowing other equipment.
还可以在机箱上安装前推轮轴和后推轮轴,见图20和图22,其中,前推轮轴上安装有驱动装置415,后推轮轴也上安装有驱动装置415,上述驱动装置与传动装置201配合的驱动单元配合连接。所述前推轮轴的两端与所述机箱连接,所述后推轮轴的两端与所述机箱连接。一种可实施的方式为:驱动装置具体为齿轮,上述与传动装置201配合的驱动单元也具体为驱动齿轮,在前推轮轴上安装多个齿轮,同样在后推轮轴上安装多个齿轮,齿轮与上述轮轴可以通过键槽配合的安装方式,上述多个齿轮的个数具体以切割单元200的个数为准。经过上述安装配合,轮轴旋转带动齿轮旋转,齿轮旋转带动驱动齿轮旋转,驱动齿轮旋转则最终带动传动装置201围绕着基体100旋转。It is also possible to mount a front pusher axle and a rear pusher axle on the chassis, see FIGS. 20 and 22, wherein the front pusher axle is mounted with a drive device 415, and the rear pusher axle is also mounted with a drive device 415, the drive device and the transmission device 201 mating drive unit mating connection. Both ends of the front push axle are connected to the chassis, and both ends of the rear push axle are connected to the chassis. An implementation manner is: the driving device is specifically a gear, and the driving unit matched with the transmission device 201 is also specifically a driving gear, and a plurality of gears are mounted on the front pushing axle, and a plurality of gears are also mounted on the rear pushing axle. The gear and the above-mentioned axle can be mounted by a keyway. The number of the plurality of gears is specifically determined by the number of the cutting unit 200. Through the above-mentioned installation and cooperation, the rotation of the wheel shaft drives the gear to rotate, the rotation of the gear drives the rotation of the driving gear, and the rotation of the driving gear finally drives the transmission device 201 to rotate around the base body 100.
需要说明的是,上述提到驱动装置与驱动单元配合连接,这里的“配合连接”可以如上述可实施方式所述的为齿轮与驱动齿轮直接配合连接,当然还可以为其它的连接方式,当驱动单元为驱动齿轮时,主要达到协调转速的目的,最终同样达到驱动装置与驱动单元配合连接的效果。It should be noted that the above-mentioned driving device is coupled with the driving unit, and the “mating connection” here may directly connect the gear and the driving gear as described in the above embodiments, and may also be other connection manners. When the drive unit is a drive gear, the main purpose is to achieve the coordinated speed, and finally the effect of the connection between the drive unit and the drive unit is also achieved.
还需要说明的是,无论是对于前推轮轴上的驱动装置的数量,还是对于后推轮轴上的驱动装置的数量,以及驱动单元的数量都应与切割组,以及一个切割组中传动装置的数量为依据。例如,一种可实施的方式为:整个石材开采设备一共配备20个切割组,一个切割组上有两个旋转方向相反的传动装置,因此,这里可以在一个前推轮轴上设置20个驱动装置,与之配合后推轮轴上设置20个驱动装置,再设置一组与上述前推轮轴旋转方向相反的前推轮轴和后推轮轴,同样每个上面都安装20个驱动装置,最终为两个前推轮轴,两个后推轮轴,一共80个驱动装置,80个驱动单元,这里的驱动单元具体为驱动齿轮。另外,驱动装置之间的间隔,驱动单元之间的间隔还以切割组之间的间隔 为依据。当然这里只是示意性的列举一种实施方式,对于上述的“都应与切割组,以及一个切割组中传动装置的数量为依据”,当然还可以为一个轴向较宽的驱动单元带动多个切割组,本申请并不以此为限制。It should also be noted that both the number of drives on the front push axle, the number of drives on the rear push axle, and the number of drive units should be the same as the cutting set, and the drive in a cutting set. The quantity is based. For example, one implementable method is that the entire stone mining equipment is equipped with a total of 20 cutting groups, and one cutting group has two transmissions with opposite rotation directions, so that 20 driving devices can be arranged on one front pushing axle. In cooperation with it, 20 driving devices are arranged on the wheel axle, and then a set of front pushing wheel shafts and rear pushing wheel shafts opposite to the direction of rotation of the front pushing wheel shaft are arranged, and 20 driving devices are respectively mounted on each of the tops, and finally two Front push axle, two rear push axles, a total of 80 drive units, 80 drive units, where the drive unit is specifically a drive gear. In addition, the interval between the driving devices, the interval between the driving units is also the interval between the cutting groups Based on. Of course, only one embodiment is schematically illustrated here. For the above-mentioned "all should be combined with the cutting group and the number of transmissions in one cutting group", it is of course also possible to drive a plurality of axially wide driving units. The cutting group is not limited by this application.
为了驱动前推轮轴和后推轮轴,还可以在前推轮轴上安装前推轮412,在后推轮轴上安装后推轮413,利用推轮旋转进而驱动推轮轴旋转,见图19和图21,前推轮412安装在前推轮轴的轴端位置上,后推轮413安装在后推轮轴的轴端位置上。这里的轴端位置可以仅仅为轴的两端中选取一端,也可以同时为轴的两端位置,其中轴端位置在图20以及图22中未显示。之前提到前推轮轴和后推轮轴上的驱动装置带动驱动单元,因此,这里的前推轮可以起到带动前推轮轴旋转的目的,同样后推轮带动后推轮轴旋转,推论旋转则最终带动驱动单元运作。其中推轮与轮轴之间可以采用轴键配合的连接方式,这里将前推轮和后推轮合在一起统称为推轮,这里将前推轮轴和后推轮轴合在一起统称为轮轴。In order to drive the front pusher axle and the rear pusher axle, a front pusher wheel 412 can also be mounted on the front pusher axle, and a rear pusher wheel 413 can be mounted on the rear pusher axle to drive the pusher axle rotation by the pusher wheel rotation, see FIGS. 19 and 21. The front push wheel 412 is mounted at the axial end position of the front push wheel shaft, and the rear push wheel 413 is mounted at the axial end position of the rear push wheel shaft. Here, the axial end position may be selected from only one end of the shaft, or both ends of the shaft, wherein the shaft end position is not shown in FIG. 20 and FIG. It has been mentioned that the driving device on the front pusher axle and the rear pusher axle drives the drive unit. Therefore, the front pusher wheel can drive the front pusher axle to rotate. Similarly, the pushback wheel drives the rear axle to rotate, and the inference rotation finally ends. Drive the drive unit to work. The connection between the push wheel and the axle can be performed by a shaft keying. Here, the front push wheel and the rear push wheel are collectively referred to as a push wheel. Here, the front push wheel axle and the rear push wheel axle are collectively referred to as an axle.
在之前的一个优选实施例中提到“一个基体上的传动装置的数量为两个,设备工作时,上述两个传动装置的运动方向相反”,因此这里也可以设置两组运动方向相反的推轮,即图19中所示的推轮组和图21中所示的推轮组运动方向相反,一组顺时针旋转,另一组逆时针旋转。另外上述两个运动方向相反传动装置的转速最好能够相等,从而达到协同工作,起到更好的切割石材的目的,此外,由于传动装置上的切割头之间都会有一定的间隔,因此还可以通过控制切割头之间的间隔,通过减少间隔增加切割头的数量,或者是增加间隔减少切割头的数量以此来达到最优的切割效果。In a previous preferred embodiment, it is mentioned that "the number of transmissions on one substrate is two, and the movement of the above two transmissions is opposite when the device is in operation", so that two sets of pushes with opposite movement directions can also be set here. The wheel, that is, the push wheel set shown in Fig. 19 and the push wheel set shown in Fig. 21 move in opposite directions, one set rotates clockwise and the other rotates counterclockwise. In addition, the rotation speeds of the two moving direction opposite transmissions are preferably equal, so as to achieve synergistic work for better cutting of stone materials, and further, because there is a certain interval between the cutting heads on the transmission device, The optimum cutting effect can be achieved by controlling the spacing between the cutting heads, increasing the number of cutting heads by reducing the spacing, or increasing the spacing to reduce the number of cutting heads.
为了给整个设备提供外部驱动力,设备还可以包括主动力源400、减速机402、主动轮410以及机箱。主动力源400固定在机箱上,主动力源400可以是电机,内燃机等动力设备,另外,减速机402与主动力源的动力输出轴401连接,主动轮410与减速机动力输出轴403连接,另外还可以包括轴承支撑座404,离心离合器405等,具体见图23和图24。通过上述连接关系可以看出,主动力源提供动力带动主动力源动力输出轴旋转,主动力源动力输出轴进而再带动减速机运作,这里的减速机主要起起匹配转速和传递转矩的作用,可以为齿轮减速器、蜗杆减速器或行星齿轮减速器;还可以为单级或多级减速机;还 可以为展开式、分流式或同轴式减速机,另外减速机上配备有减速机动力输出轴,最终主动力源提供的动力传递至减速机动力输出轴上,主动轮与减速机动力输出轴连接,最终主动力源提供的动力将带动主动轮旋转。In order to provide external driving force to the entire device, the device may further include a main power source 400, a speed reducer 402, a driving wheel 410, and a chassis. The main power source 400 is fixed on the chassis, and the main power source 400 may be a power device such as a motor or an internal combustion engine. In addition, the speed reducer 402 is connected to the power output shaft 401 of the main power source, and the driving wheel 410 is connected to the power output shaft 403 of the reducer. Also included may be a bearing support 404, a centrifugal clutch 405, etc., see in particular Figures 23 and 24. Through the above connection relationship, it can be seen that the main power source provides power to drive the main power source power output shaft to rotate, and the main power source power output shaft further drives the speed reducer to operate. Here, the speed reducer mainly plays the role of matching speed and transmitting torque. It can be a gear reducer, a worm reducer or a planetary gear reducer; it can also be a single or multi-stage reducer; It can be an expansion type, split flow or coaxial reducer, and the reducer is equipped with a reducer power output shaft. The power provided by the final main power source is transmitted to the power take-off shaft of the reducer, and the drive wheel is connected with the power output shaft of the reducer. Finally, the power provided by the main power source will drive the driving wheel to rotate.
另外,主动力源固定在机箱上,这里的固定方式可以为螺栓固定,还可以为其他的固定方式。此外,主动力源在运作时会产生热量,因此可以在机箱上设置主动力源散热孔601,以避免热量聚集,图18中示意性的显示出了四个对称分布的主动力源散热孔,位于主动力源散热孔之间的小孔即主动力源固定孔,图18中未用附图标记显示。In addition, the main power source is fixed on the chassis, and the fixing manner here may be bolt fixing or other fixing manner. In addition, the main power source generates heat during operation, so the main power source louver 601 can be disposed on the chassis to avoid heat accumulation. FIG. 18 schematically shows four symmetrically distributed main power source louvers. The small hole located between the cooling holes of the main power source is the main power source fixing hole, which is not shown in FIG.
为了实现主动轮驱动前推轮以及后推轮旋转的目的,整个石材开采设备还可以包括传动机构414,见图19和图21,这样,前推轮412和后推轮413通过传动机构414与主动轮410连接,还可以添加辅助的张紧轮411以张紧且限制传动机构414的运动,这样减速机动力输出轴403旋转带动主动轮410旋转,通过传动机构414即可同时带动前推轮412和后推轮413旋转。这里的传动机构可以具体为链条或者皮带等,当传动机构为链条时,可以在前推轮412、后推轮413、主动轮410和张紧轮411上设置轮齿以与链条配合。In order to achieve the purpose of driving the front wheel and the rear wheel, the entire stone mining equipment may further include a transmission mechanism 414, as shown in FIGS. 19 and 21, such that the front push wheel 412 and the rear push wheel 413 pass through the transmission mechanism 414. The driving wheel 410 is connected, and an auxiliary tensioning wheel 411 can be added to tension and limit the movement of the transmission mechanism 414, so that the rotation of the reduction gear power output shaft 403 drives the driving wheel 410 to rotate, and the driving mechanism 414 can simultaneously drive the front pushing wheel. The 412 and the rear push wheel 413 rotate. The transmission mechanism here may be specifically a chain or a belt. When the transmission mechanism is a chain, teeth may be provided on the front push wheel 412, the rear push wheel 413, the drive wheel 410 and the tension wheel 411 to cooperate with the chain.
结合图19和图21可以看出,虽然图19和图21中所示的两个推轮组均与一个主动轮410连接,但是通过传动机构与推轮的位置配合,上述两个推轮组的旋转方向相反,例如主动轮沿顺时针方向旋转时,图19所示的推轮组做逆时针方向旋转,而图21所示的推轮组则做顺时针方向旋转。As can be seen in conjunction with Figures 19 and 21, although both of the push wheel sets shown in Figures 19 and 21 are coupled to one of the drive wheels 410, the two push wheel sets are coupled by the position of the drive mechanism and the push wheel. The direction of rotation is reversed. For example, when the driving wheel rotates in the clockwise direction, the push wheel set shown in Fig. 19 rotates counterclockwise, and the push wheel set shown in Fig. 21 rotates clockwise.
之前提到拨杆运动带动磨片运动,为了给拨杆提供动力,还可以设置拨杆凸轮轴,见图25以及图26,上述拨杆凸轮轴上安装有凸轮,即第一凸轮314,和第二凸轮315,凸轮围绕着拨杆凸轮轴旋转从而带动拨杆往复运动,其中拨杆凸轮轴的两端与机箱连接,机箱在图中未标出。需要说明的是,图25以及图26所示的安装第一凸轮的拨杆凸轮轴和安装第二凸轮的拨杆凸轮轴为同心不同轴的安装方式,图中只是示意性的显示出了两者的位置关系,这样第一凸轮和第二凸轮即可独立旋转,转速互不影响,同样两个拨杆凸轮轴也是互相独立旋转,分别有安装在轴端的不同的驱动装置驱动。另外,图25和图26只是示意性的给出了两个凸轮,在实际应用中,凸轮以及与凸轮配合的拨杆的数量应与切割组,以及一个切割组上的磨片的数量为依据。 It has been mentioned that the movement of the lever drives the movement of the grinding plate. In order to power the lever, a lever cam shaft can also be provided. As shown in FIG. 25 and FIG. 26, a cam is mounted on the cam shaft of the lever, that is, the first cam 314, and The second cam 315 rotates around the lever cam shaft to drive the lever to reciprocate. The two ends of the lever cam shaft are connected to the chassis, and the chassis is not shown in the figure. It should be noted that the lever cam shaft for mounting the first cam and the lever cam shaft for mounting the second cam shown in FIG. 25 and FIG. 26 are mounted in different concentric axes, and the figure only shows schematically. The positional relationship between the two, so that the first cam and the second cam can rotate independently, the rotation speed does not affect each other, and the two lever cam shafts also rotate independently of each other, and are respectively driven by different driving devices installed at the shaft end. In addition, Figures 25 and 26 only schematically show two cams. In practical applications, the number of cams and the levers that cooperate with the cams should be based on the number of cutting groups and the number of plates on a cutting group. .
对于拨杆凸轮轴,还可以分别在上述拨杆凸轮轴上安装驱动装置415,不同的驱动装置通过不同的传动机构都与主动轮连接。这样主动轮旋转即可间接带动不同的拨杆凸轮轴旋转,通过调节驱动装置的轮径大小,进而可以调节不同的拨杆凸轮轴的旋转速度。For the lever camshaft, a drive device 415 can also be mounted on the above-mentioned lever camshaft, and the different drive devices are connected to the drive wheel via different transmission mechanisms. In this way, the driving wheel rotation can indirectly drive the rotation of the different lever cam shafts, and the rotation speed of the different lever cam shafts can be adjusted by adjusting the wheel diameter of the driving device.
为了使整个石材开采设备更加稳固,还可以添加机架,见图27和图28,上述机架与机箱可以通过中心轴连接,从图27可见机架中心轴孔701,机箱以及中心轴在图中未标出。另外还可以在机架顶部的四周设置四个机架起吊孔702,从而方便通过借用其他设备起吊机架、机箱以及与机箱机架连接的切割组等。In order to make the whole stone mining equipment more stable, it is also possible to add a rack. See Figure 27 and Figure 28. The above rack and chassis can be connected through the central axis. See Figure 27 for the center axis hole 701 of the rack, the chassis and the central axis. Not marked in the middle. In addition, four rack lifting holes 702 can be placed around the top of the rack to facilitate lifting the rack, the chassis, and the cutting group connected to the chassis frame by borrowing other equipment.
为了使整个设备运动,还可以在机架上安装支腿501,见图29至图31,支腿501下端有行走轮502,这样行走轮502可以在预设轨道上行走,上述支腿可以安装在机架上的预设套筒中,然后利用螺栓或者螺钉固定,还可以将上述支腿直接焊接固定在机架的预设位置上。对于支腿下端的行走轮,一种可实施的方式为将支腿安装在行走轮的旋转轴上,这样行走轮在预设轨道上向前滚动即可带动机架以及整个设备移动。另一种可实施的方式为,将支腿与行走轮直接固定在一起,行走轮可以旋转,也可以不旋转即保持与支腿相对静止。In order to move the entire device, a leg 501 can also be mounted on the frame, see FIGS. 29 to 31. The lower end of the leg 501 has a walking wheel 502, so that the walking wheel 502 can walk on a preset track, and the leg can be installed. In the preset sleeve on the frame, and then fixed by bolts or screws, the legs can also be directly welded and fixed to the preset position of the frame. For the walking wheel at the lower end of the leg, an implementable manner is to mount the leg on the rotating shaft of the traveling wheel, so that the traveling wheel can roll forward on the preset track to drive the frame and the entire device to move. Another way to do this is to attach the legs directly to the walking wheel, the running wheel can be rotated, or it can remain relatively stationary with the legs without rotation.
另外在轨道上安装行走驱动装置,利用行走驱动装置带动行走轮乃至整个设备运动。现有技术中的石材开采设备,例如组合锯,圆盘锯等只能开采坡度25度以下的矿山开采面,对于坡度较大的开采面则无能为力,本实施例通过设置上述行走轮、轨道、行走驱动装置,以及,通过其他设备吊装移动机箱和机架等,直接可以开采坡度为35度,45度,甚至是90度以及其他的难以开采的矿山开采面,大大提高了设备的应用范围。In addition, a travel drive is mounted on the track, and the travel drive is used to drive the walking wheel and even the entire device. The stone mining equipment in the prior art, such as a combination saw, a circular saw, etc., can only mine a mining face with a slope of less than 25 degrees, and can not do anything for a mining face with a large slope. In this embodiment, the above-mentioned walking wheel, track, The travel drive, as well as the lifting of the mobile chassis and racks by other equipment, can directly mine slopes of 35 degrees, 45 degrees, or even 90 degrees and other difficult mining faces, greatly improving the application range of the equipment.
为了对整个设备起到防护作用,还可以通过在设备外侧添加外罩503和防护套504,见图32,其中外罩503位于机架外侧,对整个机架以及机箱起到保护作用,防护套504位于基体外侧,主要对基体以及多个切割组起到保护作用。对于整个设备,由于大部分零部件为金属材质,另外设备的工作环境通常在野外露天操作,外部环境难免会对设备造成影响,在设备停止工作时,通过增加上述外罩和防护套,不仅可以防止雨水侵蚀,在设备运输过程中还可以对设备起到保护作用。 In order to protect the entire device, a cover 503 and a protective cover 504 can also be added on the outside of the device, as shown in FIG. 32, wherein the cover 503 is located outside the frame to protect the entire frame and the chassis, and the protective cover 504 is located. The outer side of the substrate mainly protects the substrate and the plurality of cutting groups. For the whole equipment, since most of the parts are made of metal, the working environment of the equipment is usually operated in the open air in the field. The external environment will inevitably affect the equipment. When the equipment stops working, it can be prevented by adding the above cover and protective cover. Rainwater erosion can also protect equipment during transportation.
为了起到更好的切割效果,上述设备还包括振动单元,振动单元又可以细分为从动轮801,从动轮轴802,振动连接臂803,凸轮804和振动臂连接轴805,具体如图33和图34所示,其中:从动轮801安装在从动轮轴802上,从动轮801通过传动机构414与主动轮410连接;从动轮轴802上安装有凸轮804,凸轮804与振动连接臂803上端连接;振动连接臂803的下端安装在振动臂连接轴805上;振动臂连接轴805的两端均与所述机箱和所述机架连接。这样主动轮410旋转带动从动轮801旋转,从动轮801带动从动轮轴802旋转,安装在从动轮轴802上的凸轮804带动振动连接臂803上下高频运动,由于振动连接臂803的下端连有振动臂连接轴805,振动臂连接轴805的两端均与所述机箱和所述机架连接,因此,振动连接臂803的上下高频运动进而带动机箱和机架以及与机箱和机架通过中心轴连接的基体做高频振动,最终通过整个设备的高频振动,提高切割效率。In order to achieve a better cutting effect, the above device further comprises a vibration unit, which in turn can be subdivided into a driven wheel 801, a driven wheel shaft 802, a vibration connecting arm 803, a cam 804 and a vibrating arm connecting shaft 805, as shown in FIG. 33. And shown in FIG. 34, wherein the driven wheel 801 is mounted on the driven wheel shaft 802, the driven wheel 801 is coupled to the driving wheel 410 via a transmission mechanism 414, and the driven wheel shaft 802 is mounted with a cam 804, the upper end of the cam 804 and the vibrating connecting arm 803 The lower end of the vibration connecting arm 803 is mounted on the vibrating arm connecting shaft 805; both ends of the vibrating arm connecting shaft 805 are connected to the chassis and the frame. Thus, the driving wheel 410 rotates to drive the driven wheel 801 to rotate, the driven wheel 801 drives the driven wheel shaft 802 to rotate, and the cam 804 mounted on the driven wheel shaft 802 drives the vibration connecting arm 803 to move up and down with high frequency, because the lower end of the vibration connecting arm 803 is connected The vibrating arm is coupled to the shaft 805, and both ends of the vibrating arm connecting shaft 805 are connected to the chassis and the frame. Therefore, the upper and lower high-frequency movement of the vibrating connecting arm 803 drives the chassis and the rack and the chassis and the rack. The base body connected to the center shaft is subjected to high-frequency vibration, and finally the high-frequency vibration of the entire apparatus is used to improve the cutting efficiency.
以上仅为本申请的实施例而已,并不用于限制本申请。对于本领域技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原理之内所作的任何修改、等同替换、改进等,均应包含在本申请的权利要求范围之内。 The above is only an embodiment of the present application and is not intended to limit the application. Various changes and modifications can be made to the present application by those skilled in the art. Any modifications, equivalents, improvements, etc. made within the spirit and scope of the present application are intended to be included within the scope of the appended claims.

Claims (10)

  1. 一种石材开采设备,其特征在于,包括基体、切割单元、驱动单元和研磨单元,其中:A stone mining equipment, comprising: a base body, a cutting unit, a driving unit and a grinding unit, wherein:
    所述切割单元包括多个并排环绕在基体边沿上的传动装置,所述传动装置上设置有切割头,多个传动装置中的至少两个传动装置在围绕基体旋转时的旋转方向相反;The cutting unit comprises a plurality of transmissions arranged side by side on the edge of the base body, the transmission device is provided with a cutting head, and at least two of the plurality of transmissions have opposite rotation directions when rotating around the base body;
    所述驱动单元和切割单元配合,用于驱动所述切割单元中的传动装置围绕基体旋转;The driving unit cooperates with the cutting unit for driving the transmission device in the cutting unit to rotate around the base body;
    所述研磨单元包括安装在所述基体侧面并凸出于所述基体侧面的磨片。The grinding unit includes a grinding plate mounted on a side of the base and protruding from a side of the base.
  2. 根据权利要求1所述的设备,其特征在于,所述研磨单元还包括:与所述磨片的一端连接的拨杆以及与所述磨片另一端连接的能够被拉伸或压缩的弹性件,所述拨杆能够围绕拨杆中心轴往复运动,从而能够带动所述磨片在所述基体上往复运动,其中:The apparatus according to claim 1, wherein said grinding unit further comprises: a lever coupled to one end of said plate and an elastic member connectable to the other end of said plate to be stretched or compressed The lever is reciprocable about a central axis of the lever to enable the reel to reciprocate on the base body, wherein:
    所述拨杆对所述磨片施加作用力时,所述磨片被带动运动,所述弹性件受拉力伸长;When the lever applies a force to the grinding disc, the grinding disc is driven to move, and the elastic member is stretched by a tensile force;
    所述拨杆对所述磨片的作用力消失时,所述弹性件拉动所述磨片,使所述磨片回归原位置。When the force of the lever to the grinding plate disappears, the elastic member pulls the grinding blade to return the grinding blade to the original position.
  3. 根据权利要求2所述的设备,其特征在于,所述磨片包括粗磨片和细磨片,且所述基体的两侧分别设置有所述的粗磨片和细磨片,所述粗磨片磨头上磨粒的直径大于所述细磨片磨头上磨粒的直径。The apparatus according to claim 2, wherein said grinding blade comprises a rough grinding piece and a fine grinding piece, and said coarse grinding piece and said fine grinding piece are respectively provided on both sides of said base body, said coarse The diameter of the abrasive grains on the grinding head is larger than the diameter of the abrasive grains on the fine grinding head.
  4. 根据权利要求3所述的设备,其特征在于,所述粗磨片凸出于所述基体侧面部分的高度值小于或等于所述细磨片凸出于所述基体侧面的部分的高度值。The apparatus according to claim 3, wherein said roughening sheet protrudes from a height value of a side portion of said base body that is smaller than or equal to a height value of a portion of said fine grinding sheet that protrudes from a side surface of said base body.
  5. 根据权利要求4所述的设备,其特征在于,所述设备还包括机箱,前推轮轴,后推轮轴,前推轮和后推轮,其中:所述机箱与所述基体通过中心轴连接;所述前推轮轴的两端与所述机箱连接,所述后推轮轴的两端与所述机箱连接;所述前推轮轴上安装有驱动装置,所述后推轮轴也上安装有驱动装置,所述驱动装置均与所述驱动单元配合连接;所述前推轮安装在所述前推轮轴上,所述后推轮安装在所述后推轮轴上。 The device according to claim 4, further comprising a chassis, a front push wheel axle, a rear push axle, a front push wheel and a rear push wheel, wherein: the chassis and the base body are connected by a central axis; The two ends of the front pusher axle are connected to the chassis, the two ends of the rear push axle are connected to the chassis; the front push axle is mounted with a driving device, and the rear push axle is also mounted with a driving device The driving device is coupled with the driving unit; the front pushing wheel is mounted on the front pushing wheel shaft, and the rear pushing wheel is mounted on the rear pushing wheel shaft.
  6. 根据权利要求5所述的设备,其特征在于,所述设备还包括主动力源、减速机以及主动轮,所述主动力源固定在所述机箱上,所述减速机连接于所述主动力源的动力输出轴,所述主动轮连接于所述减速机的动力输出轴。The apparatus according to claim 5, wherein said apparatus further comprises a main power source, a speed reducer, and a driving wheel, said main power source being fixed to said chassis, said speed reducer being coupled to said main power A power output shaft of the source, the drive wheel being coupled to a power take-off shaft of the reducer.
  7. 根据权利要求6所述的设备,其特征在于,所述设备还包括传动机构和拨杆凸轮轴,其中:The apparatus of claim 6 further comprising a transmission mechanism and a lever camshaft, wherein:
    所述前推轮和后推轮通过所述传动机构与所述主动轮连接;The front push wheel and the rear push wheel are connected to the driving wheel through the transmission mechanism;
    所述拨杆凸轮轴上安装有凸轮,所述凸轮与所述拨杆配合,所述拨杆凸轮轴的两端与所述机箱连接;a cam is mounted on the lever cam shaft, the cam is engaged with the lever, and two ends of the lever cam shaft are connected to the chassis;
    所述拨杆凸轮轴上安装有驱动装置,所述驱动装置通过传动机构与所述主动轮连接。A drive device is mounted on the lever cam shaft, and the drive device is coupled to the drive wheel via a transmission mechanism.
  8. 根据权利要求7所述的设备,其特征在于,所述设备还包括机架,所述机架与所述机箱通过中心轴连接,所述机架上安装有支腿,所述支腿下端有行走轮。The device according to claim 7, wherein the device further comprises a frame, the frame is connected to the chassis through a central shaft, and the frame is mounted with legs, and the lower ends of the legs are Walking wheel.
  9. 根据权利要求8所述的设备,其特征在于,所述设备还包括轨道,外罩和防护套,其中:所述轨道上有行走驱动装置,所述行走驱动装置与所述行走轮接触;所述外罩位于机架外侧;所述防护套位于基体的外侧。The apparatus according to claim 8, further comprising a rail, a cover and a protective cover, wherein: said track has a travel drive, said travel drive being in contact with said walking wheel; The outer cover is located outside the frame; the protective cover is located outside the base.
  10. 根据权利要求9所述的设备,其特征在于,所述设备还包括振动单元,所述振动单元包括从动轮,从动轮轴,振动连接臂,凸轮和振动臂连接轴,其中:所述从动轮安装在从动轮轴上,所述从动轮通过传动机构与所述主动轮连接;所述从动轮轴上安装有凸轮,所述凸轮与所述振动连接臂上端连接;所述振动连接臂的下端安装在振动臂连接轴上;所述振动臂连接轴的两端均与所述机箱和所述机架连接。 The apparatus according to claim 9, further comprising a vibration unit including a driven wheel, a driven wheel shaft, a vibration connecting arm, a cam and a vibrating arm connecting shaft, wherein: said driven wheel Mounted on the driven axle, the driven wheel is coupled to the driving wheel via a transmission mechanism; a cam is mounted on the driven axle, the cam is coupled to an upper end of the vibration connecting arm; and a lower end of the vibration connecting arm Mounted on the vibrating arm connecting shaft; both ends of the vibrating arm connecting shaft are connected to the chassis and the frame.
PCT/CN2015/095445 2015-11-24 2015-11-24 Stone mining apparatus WO2017088110A1 (en)

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4461269A (en) * 1982-02-26 1984-07-24 Elliott Stone Company, Inc. Stonecutter sprocket having replaceable carbide steel teeth
JP2002210727A (en) * 2001-01-12 2002-07-30 Shibuya:Kk Chain saw
CN102748020A (en) * 2011-04-21 2012-10-24 刘素华 Coal mining excavation saw
CN102773560A (en) * 2012-08-07 2012-11-14 浙江雁荡山机床有限公司 Saw grinding belt and processing method
CN203697264U (en) * 2013-12-11 2014-07-09 徐柏龄 Toothed cutting chain saw for stones
CN105257290A (en) * 2015-11-24 2016-01-20 戴明文 Stone mining equipment
CN205129076U (en) * 2015-11-24 2016-04-06 戴明文 Power saw
CN205154156U (en) * 2015-11-24 2016-04-13 戴明文 Stone material mining manufacture
CN105583466A (en) * 2015-11-24 2016-05-18 戴明文 Power saw

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4461269A (en) * 1982-02-26 1984-07-24 Elliott Stone Company, Inc. Stonecutter sprocket having replaceable carbide steel teeth
JP2002210727A (en) * 2001-01-12 2002-07-30 Shibuya:Kk Chain saw
CN102748020A (en) * 2011-04-21 2012-10-24 刘素华 Coal mining excavation saw
CN102773560A (en) * 2012-08-07 2012-11-14 浙江雁荡山机床有限公司 Saw grinding belt and processing method
CN203697264U (en) * 2013-12-11 2014-07-09 徐柏龄 Toothed cutting chain saw for stones
CN105257290A (en) * 2015-11-24 2016-01-20 戴明文 Stone mining equipment
CN205129076U (en) * 2015-11-24 2016-04-06 戴明文 Power saw
CN205154156U (en) * 2015-11-24 2016-04-13 戴明文 Stone material mining manufacture
CN105583466A (en) * 2015-11-24 2016-05-18 戴明文 Power saw

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