WO2017088110A1 - Stone mining apparatus - Google Patents
Stone mining apparatus Download PDFInfo
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- WO2017088110A1 WO2017088110A1 PCT/CN2015/095445 CN2015095445W WO2017088110A1 WO 2017088110 A1 WO2017088110 A1 WO 2017088110A1 CN 2015095445 W CN2015095445 W CN 2015095445W WO 2017088110 A1 WO2017088110 A1 WO 2017088110A1
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- WO
- WIPO (PCT)
- Prior art keywords
- grinding
- wheel
- lever
- base body
- shaft
- Prior art date
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- 239000004575 stone Substances 0.000 title claims abstract description 58
- 238000005065 mining Methods 0.000 title claims abstract description 45
- 238000005520 cutting process Methods 0.000 claims abstract description 95
- 230000005540 biological transmission Effects 0.000 claims abstract description 68
- 239000003638 chemical reducing agent Substances 0.000 claims description 23
- 230000007246 mechanism Effects 0.000 claims description 18
- 230000001681 protective effect Effects 0.000 claims description 8
- 239000006061 abrasive grain Substances 0.000 claims description 6
- 238000007788 roughening Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 12
- 239000011435 rock Substances 0.000 abstract description 7
- 239000000758 substrate Substances 0.000 description 21
- 239000000463 material Substances 0.000 description 14
- 230000033001 locomotion Effects 0.000 description 13
- 238000010586 diagram Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 230000013011 mating Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 230000030279 gene silencing Effects 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 3
- 238000010008 shearing Methods 0.000 description 3
- 239000000470 constituent Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000010410 dusting Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000005381 potential energy Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
- B28D1/08—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with saw-blades of endless cutter-type, e.g. chain saws, i.e. saw chains, strap saws
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C25/00—Cutting machines, i.e. for making slits approximately parallel or perpendicular to the seam
- E21C25/16—Machines slitting solely by one or more rotating saws, cutting discs, or wheels
- E21C25/18—Saws; Discs; Wheels
Definitions
- the present application relates to mine, construction engineering machinery and equipment technology, and in particular to a stone mining equipment.
- Stones usually need to be extracted from natural rock mass and processed into plate or block materials. .
- the method of mining stone is related to the productivity of mine blocks, the quality of block materials, the cost of block production, and the utilization of stone resources.
- mechanized step-type mining usually through the following processes: using circular saws, string saws, chain arm saws or combination saws and other machinery for stone raw material mining - stone materials corrected to block - Circulating the blocks to the processing area - finishing the surface of the block before cutting - large cut - rough grinding - fine grinding, etc.
- mining method since the number of processes is large, it is easy to cause a problem that the stone mining efficiency is low.
- the present application provides a stone mining equipment for improving the mining efficiency of stone materials.
- the purpose of this application is achieved by the following technical solutions:
- a stone mining equipment comprises a base body, a cutting unit, a driving unit and a grinding unit, wherein: the cutting unit comprises a plurality of transmission devices arranged side by side on the edge of the base body, the transmission device is provided with a cutting head, a plurality of transmissions At least two of the devices are opposite in rotation when rotated about the base; the drive unit cooperates with the cutting unit for driving the transmission in the cutting unit to rotate about the base; the grinding unit includes a mounting unit A grinding plate on the side of the substrate and protruding from the side of the substrate.
- the grinding unit further comprises: a lever connected to one end of the grinding disc and an elastic member capable of being stretched or compressed connected to the other end of the grinding disc, the lever being able to surround the center of the lever Reciprocating movement of the shaft to drive the grinding disc to reciprocate on the base body, wherein when the shifting rod applies a force to the grinding disc, the grinding disc is driven to move, and the elastic member is stretched Long; when the action of the lever on the grinding plate disappears, the elastic member pulls the grinding piece to return the grinding piece Original location.
- the grinding sheet comprises a coarse grinding piece and a fine grinding piece
- the two sides of the base body are respectively provided with the coarse grinding piece and the fine grinding piece
- the diameter of the abrasive grain on the coarse grinding piece grinding head is larger than The diameter of the abrasive grains on the fine grinding head.
- the roughening sheet protrudes from a height value of a side portion of the base body that is smaller than or equal to a height value of a portion of the fine grinding sheet that protrudes from a side surface of the base body.
- the apparatus further includes a chassis, a front push wheel axle, a rear push axle, a front push wheel and a rear push wheel, wherein: the chassis and the base body are connected by a central axis; both ends of the front push axle a chassis connection, the two ends of the rear push axle are connected to the chassis; the front push axle is mounted with a driving device, and the rear push axle is also mounted with a driving device, and the driving device is connected to the driving device a unit mating connection; the front push wheel is mounted on the front push wheel axle, and the rear push wheel is mounted on the rear push wheel axle.
- the apparatus further includes a main power source, a reducer, and a driving wheel
- the main power source is fixed on the chassis
- the reducer is connected to a power output shaft of the main power source
- the driving wheel Connected to the power take-off shaft of the reducer.
- the apparatus further includes a transmission mechanism and a lever camshaft, wherein: the front push wheel and the rear push wheel are coupled to the drive wheel through the transmission mechanism; a cam is mounted on the lever cam shaft, The cam is engaged with the lever, and both ends of the lever cam shaft are connected to the chassis; a driving device is mounted on the lever cam shaft, and the driving device is connected to the driving wheel through a transmission mechanism. .
- the apparatus further comprises a frame, the frame being connected to the chassis by a central shaft, the frame being mounted with legs, and the lower end of the legs having a running wheel.
- the apparatus further comprises a track, a cover and a protective cover, wherein: the track has a travel drive, the travel drive is in contact with the traveling wheel; the cover is located outside the frame; the protective cover Located on the outside of the substrate.
- the apparatus further includes a vibration unit including a driven wheel, a driven axle, a vibration connecting arm, a cam and a vibrating arm connecting shaft, wherein: the driven wheel is mounted on the driven axle, the slave a moving wheel is coupled to the driving wheel through a transmission mechanism; a cam is mounted on the driven wheel shaft, the cam is coupled to an upper end of the vibration connecting arm; and a lower end of the vibration connecting arm is mounted on a vibration arm connecting shaft; Both ends of the vibrating arm connecting shaft are connected to the chassis and the frame.
- a vibration unit including a driven wheel, a driven axle, a vibration connecting arm, a cam and a vibrating arm connecting shaft, wherein: the driven wheel is mounted on the driven axle, the slave a moving wheel is coupled to the driving wheel through a transmission mechanism; a cam is mounted on the driven wheel shaft, the cam is coupled to an upper end of the vibration connecting arm; and a lower end of the vibration connecting arm is mounted on a vibration arm connecting shaft; Both ends of the vibrating arm connecting shaft are connected to
- FIG. 1 is a schematic view of a stone mining equipment provided by an embodiment of the present application.
- Figure 2 is a schematic view of the substrate of Figure 1;
- Figure 3 is a left side view of the base of Figure 2;
- Figure 4 is an enlarged view of D of Figure 3;
- Figure 5 is a schematic view of the cutting unit of Figure 1;
- Figure 6 is a left side view of Figure 5;
- Figure 7 is an enlarged view of B of Figure 5;
- Figure 8 is an enlarged view of A of Figure 6;
- Figure 9 is a schematic view of a cutting head on a cutting unit
- Figure 10 is a schematic view of the A-A direction of Figure 9;
- Figure 11 is a partial cross-sectional view of the base
- FIG. 12 is a schematic cross-sectional view of a grinding sheet according to an embodiment of the present application.
- FIG. 13 is a schematic overall view of a grinding sheet according to an embodiment of the present application.
- FIG. 14 is a schematic view showing the position of a lever and a grinding blade according to an embodiment of the present application.
- Figure 15 is an enlarged view of A of Figure 14;
- 16 is a schematic view showing the position of a grinding blade and an elastic member according to an embodiment of the present application
- Figure 17 is an enlarged view of A of Figure 16;
- FIG. 18 is a schematic diagram of a chassis provided by an embodiment of the present application.
- FIG. 19 is a schematic diagram of positions of a front push wheel and a rear push wheel provided by an embodiment of the present application.
- Figure 20 is a schematic view showing the positions of the front pusher axle and the rear pusher axle provided by the embodiment of the present application;
- Figure 21 is a schematic view showing another position of the front push wheel and the rear push wheel provided by the embodiment of the present application.
- Figure 22 is a schematic view showing another position of the front pusher axle and the rear pusher axle provided by the embodiment of the present application;
- FIG. 23 is a schematic diagram of a position of a power source and a reducer according to an embodiment of the present application.
- Figure 24 is a schematic view of the F-F direction of Figure 23;
- Figure 25 is a schematic view of a lever cam shaft provided by an embodiment of the present application.
- 26 is another schematic view of a lever cam shaft provided by an embodiment of the present application.
- Figure 27 is a three-dimensional schematic view of a rack according to an embodiment of the present application.
- 29 is a schematic diagram of a position of a rack on a device according to an embodiment of the present application.
- Figure 30 is a partial cross-sectional view of Figure 29;
- Figure 31 is another partial cross-sectional view of Figure 29;
- 32 is a schematic diagram of a cover and a protective cover provided by an embodiment of the present application.
- FIG. 33 is a schematic diagram of a vibration unit provided by an embodiment of the present application.
- Figure 34 is a schematic view of the direction of the arrow 33A-A;
- Reference numerals in the figure are: 100-base, 101-toothed groove, 102-dove tail groove, 110-muffling hole, 120-heat vent, 130-central shaft hole, 200-cutting unit, 201-transmission, 202-cutting Head, 203-drive hole, 204-chain hole, 300-grinding unit, 301-grinding disc, 302-grinding head, 303-grinding upper connecting hole, 304-grinding lower connecting hole, 305-grinding rivet hole , 310 - first lever, 311 - second lever, 312 - lever center shaft, 313 - connecting piece, 314 - first cam, 315 - second cam, 320 - elastic member, 400 - main power source, 401-main power source power output shaft, 402-reducer, 403-reducer power output shaft, 404-bearing support, 405-centrifugal clutch, 410-drive wheel, 411-tensioner, 412-front push wheel, 413-re
- the cutting unit 200 includes a plurality of transmissions 201 that are arranged side by side on the edge of the base body.
- the transmission unit 201 is provided with a cutting head 202, and the cutting head 202 is specifically See Figure 9 and Figure 10 for the shape.
- the number of transmissions 201 is plural, and is arranged side by side in the slots 101 of the edge of the base 100, and at least two of the plurality of transmissions are opposite in rotation when rotated about the base; the drive unit and the cutting unit 200 are further Cooperate, the transmission 201 for driving the cutting unit 200 is rotated about the base.
- the number of the driving units herein may be plural or one, wherein the one driving unit includes a plurality of sub driving units.
- the driving unit drives the transmission device
- part of the driving unit drives the transmission device to rotate clockwise along the base body
- part of the driving unit drives the transmission device to rotate counterclockwise along the base body.
- the grinding unit 300 includes a grinding plate mounted on the side of the base body 100 and protruding from the side of the base body.
- the number of the grinding discs herein may be one or more, and only two in FIG. For example, a grinding disc.
- the number of the transmissions 201 is two, and the two transmissions are opposite to each other in the direction of rotation of the base.
- the number of the slots 101 on the outer edge of the base 100 is two, and one slot 101 is mounted.
- the transmission 201, the schematic diagram of the slot 101 can be specifically seen in FIG.
- the transmission 201 herein may be specifically a chain, and of course other shapes, such as a flexible metal string, such that the cutting heads 202 are evenly distributed at a periphery of the transmission 201 at a certain interval.
- the cutting head 202 can be mounted and fixed on the periphery of the chain at a predetermined interval, and the cutting blade of the cutting head 202 faces outward, as shown in FIG. 7 in addition, and can also be cut.
- the driving hole 203 and the chain hole 204 are disposed on the head 202, and the chain is passed through the chain hole 204 for the purpose of connecting and fixing the cutting head. Then, the driving unit is used to drive the transmission device to rotate around the base 100 through the driving hole 203.
- the driving unit herein may be specifically a driving gear, and may of course be other
- the driving method is as long as it can drive the transmission to rotate around the base.
- the driving unit is specifically a driving gear
- the transmission device is specifically a chain, so that a card slot can be arranged on the chain, and the card slot meshes with the gear teeth of the driving gear, and finally the driving gear rotates to drive the chain.
- the device can continuously cut the stone before the device or other materials through the chain around the periphery of the substrate and the cutting head disposed on the chain during the forward movement, and is installed on the side of the substrate at the same time.
- the grinding piece protruding from the side of the base body smoothes the cutting faces on both sides of the kerf, and the effect of mining and grinding is synchronized.
- the transmission and the cutting head may be assembled together by assembly, and of course may be directly a unitary member, such as a chain with a cutting head, such that the transmission is integral with the cutting head. It is no longer necessary to securely connect the transmission to the cutting head through the chain holes as described in the above embodiments. Either way, as long as the above-described integral transmission and cutting head, or the transmission and the cutting head that are separated and assembled together, surround the edge of the base 100 and can rotate around the base 100, can.
- the driving unit drives the transmission device, thereby driving the cutting unit to rotate around the base body, and the cutting head on the cutting unit cuts the rock according to a preset direction, thereby forming a slit on the rock.
- the grinding unit located on the side of the base body and protruding from the side of the base body smoothes the surface of the stone on the side of the slit, which reduces the process of stone mining in the prior art and improves the mining efficiency of the stone.
- the mining stone is taken as an example.
- the technical solution provided by the embodiment of the present application is not limited to mining stone, and can also be used for cutting materials such as concrete materials and soft materials.
- the stone mining equipment may also need some other process cooperation when mining the stone, for example, the non-stone material of the mine is stripped, the large surface of the mining is flattened, and then the equipment can be used for cutting. Grinding, so as to form a slit, and finally only need to borrow other equipment to cut the bottom of the stone that has been cut and polished, and cut it into a plate of the specification size, omitting the exploitation of the stone material in the prior art - the stone material is corrected to Blocks - the logistics of the blocks to the processing area - the finishing of the surface of the large cut - large cut - rough grinding - fine grinding and other processes.
- the shape of the substrate can also Other shapes such as a sector, a semicircle, a circle, or a star shape may be such that the cutting unit can be rotated around the base of the above shape.
- the shape of the base body shown in FIG. 2 is only a preferred solution.
- the stone mining equipment provided by the present application comprises a large number of constituent units, in order to facilitate the distinction, some constituent units may be combined and replaced by a name, for example, a unit body in which a base body, a cutting unit and a grinding unit may be combined.
- a cutting group the number of the above cutting groups can be one, of course, it can also work for multiple parallel working, and the cutting groups working in parallel can double the mining efficiency, as long as the cutting groups are kept according to the requirements of the stone mining specifications.
- the intervals are separated, and the plurality of cutting groups are fixedly connected by a central axis. By controlling the interval between the cutting groups, the thickness of the finally formed cut sheet can be controlled.
- the number of transmissions is plural, and is wound in parallel in the slots of the edge of a base body.
- the plurality of transmissions can rotate a plurality of the same movement direction around the base during operation, as long as at least
- the two transmissions may be rotated in the opposite direction of rotation about the base body, so that when the stone is mined, the stone can be provided with a shearing force to form a slit.
- the number of the transmission devices is specifically two.
- the two transmission devices When the device is in operation, the two transmission devices have opposite movement directions, that is, one transmission device rotates clockwise around the base body, and the other transmission device Rotating counterclockwise around the base, such a cutting group can provide the rock with shearing force in two directions when working, and the two shearing forces are opposite in direction, and multiple cutting groups can work in parallel
- group shears is more conducive to cutting and forming slits for stone materials with higher strength and poor shear resistance.
- the grinding piece mounted on the side of the base body and protruding from the side of the base body, the grinding piece can be reciprocated in a predetermined direction on the base body, thereby rapidly grinding the cutting surface of the stone, which is still shown in FIG.
- the entire circular cutting surface can be ground by reciprocating up and down.
- the abrasive sheet is placed adjacent the edge of the substrate.
- the grinding piece can also be mounted at other positions on the base body, and the shape of the grinding piece is not in the shape of a circular arc. Limited.
- the specific A dovetail groove 102 is provided on the base such that the refining plate 301 reciprocates in the longitudinal direction of the dovetail groove 102.
- the shape of the dovetail groove 102 and the grinding plate 301 on the base can be seen in FIGS. 11 to 13.
- the near-arc-shaped grinding piece as shown in FIG. 13 may be first inserted from one end of the dovetail groove 102, and then the above-mentioned grinding piece is continuously pushed forward until the length direction of the grinding piece is The length of the dovetail groove is completely coincident so that the plate is mounted on the substrate.
- the upper surface of the grinding blade 301 shown in Fig. 12 is attached to the bottom of the dovetail groove, and the grinding blade grinding head 302 is protruded from the side of the base body, thereby serving the purpose of grinding the cutting faces on both sides of the slit when the device moves forward.
- the lateral width of the grinding blade shown in Fig. 12 can be slightly smaller than the lateral width of the dovetail groove, so that the length of the grinding plate in the dovetail groove can be realized. Reciprocating motion.
- the grinding unit 300 When the grinding blade 301 reciprocates in the longitudinal direction of the dovetail groove 102, the grinding unit 300 further includes a lever connected to one end of the grinding plate, wherein the lever can reciprocate around the lever central axis 312 to drive the grinding plate Reciprocating in the longitudinal direction of the dovetail groove.
- the number of the grinding plates can be two on one side of the base body, so that two levers can be disposed here, that is, the first lever 310 and the second lever 311, the first dial The rod 310 and the second lever 311 respectively drive the two grinding discs. It should be noted that, as shown in FIG. 14 and FIG.
- the two levers are separated from each other in a direction perpendicular to the illustrated direction, and the two levers are connected to the same lever center shaft 312, but only The length of one of the levers from the center axis 312 of the lever to the joint of the lever and the plate is greater than the length of the same position of the other lever, and the other shapes are equal in geometry.
- the grinding piece is connected to the shifting rod through the upper connecting hole 303 of the upper end of the grinding plate, and the "connection" here can directly connect the grinding piece with the shifting rod, and of course, the grinding piece shown in Fig. 15 It is indirectly connected to the lever through the connecting piece 313.
- the lever moves around the center axis 312 of the lever in a direction indicated by an arrow in FIG. 15 to drive the grinding plate to reciprocate up and down.
- one end of the grinding disc is connected to the shifting rod, and the other end of the grinding disc can also be connected with an elastic member 320 which can be stretched or compressed.
- the elastic member 320 herein may be specifically a spring, and may of course be other elastic media.
- One end of the elastic member 320 is connected to the under-grain connection hole 304 of the above-mentioned plate, and the other end is mounted on the substrate as shown in FIGS. 16 and 17.
- the lever reciprocates around the central axis 312 of the lever.
- the lever applies a force to the blade, that is, the lever moves in the direction indicated by the upward arrow in FIG. 15, the blade is simultaneously driven, and the whole is in the dovetail slot.
- the elastic member 320 connected to the lower end of the grinding plate is forced to be stretched by the pulling force; when the lever is applied to the grinding blade
- the elastic potential energy stored in the elastic member 320 is released, and the elastic member 320 pulls the grinding piece to move downward in the dovetail groove to return the grinding piece to the original position.
- the grinding piece may further comprise a coarse grinding piece and a fine grinding piece.
- the first rotating rod 310 drives the coarse grinding piece to reciprocate
- the second rotating rod 311 drives the fine grinding piece to reciprocate.
- the diameter of the abrasive grains on the rough grinding head is larger than the diameter of the abrasive grains on the fine grinding head grinding head, so that after the cutting head is cut into the front to form the slit, the rough grinding sheet first has a thick cutting surface on the side of the slit Grinding, forming a rough grinding surface, the fine grinding sheet continues to grind the rough grinding surface after the coarse grinding sheet, and finally forms a finely ground cutting surface.
- the cut surface is separately ground by the coarse grinding piece and the fine grinding piece, so that the grinding effect is better.
- the height value of the rough grinding piece protruding from the side portion of the base body is smaller than the height value of the portion of the fine grinding piece protruding from the side surface of the base body.
- the height value of the rough grinding piece protruding from the side portion of the base body is equal to the fine grinding piece protruding from the base body.
- the height value of the side portion is also possible, but the grinding effect is not as good as the above preferred solution.
- the above-mentioned grinding sheet is disposed on one side of the base body to serve the purpose of grinding the stone material, and the above-mentioned coarse grinding piece and fine grinding piece may be respectively disposed on both sides of the base body, so as to grind the cutting surfaces on both sides of the kerf, and finally A finely ground cut surface is formed on both sides of the kerf.
- the grinding disc is disposed on both sides of the base body, that is, one side of the base body is provided with a rough grinding piece and a fine grinding piece, and at the same time, a rough grinding piece and a fine grinding piece are disposed at positions symmetrical on the other side of the base body.
- the grinding pieces which are symmetrically distributed on both sides of the base body may be connected together by rivets, so that the trajectory of the up-and-down reciprocating motion of the symmetrically distributed grinding pieces is kept uniform, and the grinding rivet holes 305 are provided on the grinding piece while being on the base body.
- a long hole penetrating the base body is provided so that the grinding piece on both sides of the base body simultaneously provides a movement space for the rivet when moving up and down.
- the device inevitably generates noise during operation, so a muffling device can be provided on the device to reduce noise.
- the muffler device can be disposed on the substrate.
- One achievable manner is to arrange a plurality of silencing holes 110 on the substrate, see FIG. According to the vibration frequency of the running vibration of the device, the plurality of silencing holes are arranged on the substrate to avoid resonance of the device.
- the device during the operation, the device generates a large amount of heat due to friction, so it is also possible to reduce the heat generated during the operation of the device by providing the heat dissipation holes 120 on the substrate.
- the number, size, shape, position or any combination of the sound absorbing holes and the heat dissipation holes herein are not limited to the illustration of the embodiment.
- the above stone mining equipment may further comprise a chassis,
- the chassis and the base 100 are connected by a central shaft.
- the central axis hole 603 of the chassis on the chassis can be seen from FIG. 18. Referring back to the central shaft hole 130 on the base of FIG. 2, the central axis can be simultaneously passed through the chassis and the base.
- the central shaft hole connects the base body to the chassis, and the central axis here is not shown in the figure, so that the connection between the chassis and the base body serves as a fixed cutting group.
- a dust removing hole 600, a main power source heat dissipation hole 601, a chassis lifting hole 602, and the like may be disposed on the chassis.
- the dust removal hole is mainly provided to reduce the dust generated during the operation of the device, so as to achieve the purpose of cleaning work, the above-mentioned chassis lifting hole is arranged, thereby facilitating lifting the chassis and the cutting group connected to the chassis by borrowing other equipment.
- FIGS. 20 and 22 It is also possible to mount a front pusher axle and a rear pusher axle on the chassis, see FIGS. 20 and 22, wherein the front pusher axle is mounted with a drive device 415, and the rear pusher axle is also mounted with a drive device 415, the drive device and the transmission device 201 mating drive unit mating connection. Both ends of the front push axle are connected to the chassis, and both ends of the rear push axle are connected to the chassis.
- the driving device is specifically a gear
- the driving unit matched with the transmission device 201 is also specifically a driving gear
- a plurality of gears are mounted on the front pushing axle
- a plurality of gears are also mounted on the rear pushing axle.
- the gear and the above-mentioned axle can be mounted by a keyway.
- the number of the plurality of gears is specifically determined by the number of the cutting unit 200.
- the above-mentioned driving device is coupled with the driving unit, and the “mating connection” here may directly connect the gear and the driving gear as described in the above embodiments, and may also be other connection manners.
- the drive unit is a drive gear
- the main purpose is to achieve the coordinated speed, and finally the effect of the connection between the drive unit and the drive unit is also achieved.
- both the number of drives on the front push axle, the number of drives on the rear push axle, and the number of drive units should be the same as the cutting set, and the drive in a cutting set.
- the quantity is based.
- one implementable method is that the entire stone mining equipment is equipped with a total of 20 cutting groups, and one cutting group has two transmissions with opposite rotation directions, so that 20 driving devices can be arranged on one front pushing axle.
- 20 driving devices are arranged on the wheel axle, and then a set of front pushing wheel shafts and rear pushing wheel shafts opposite to the direction of rotation of the front pushing wheel shaft are arranged, and 20 driving devices are respectively mounted on each of the tops, and finally two Front push axle, two rear push axles, a total of 80 drive units, 80 drive units, where the drive unit is specifically a drive gear.
- the interval between the driving devices, the interval between the driving units is also the interval between the cutting groups Based on.
- only one embodiment is schematically illustrated here. For the above-mentioned "all should be combined with the cutting group and the number of transmissions in one cutting group", it is of course also possible to drive a plurality of axially wide driving units.
- the cutting group is not limited by this application.
- a front pusher wheel 412 can also be mounted on the front pusher axle, and a rear pusher wheel 413 can be mounted on the rear pusher axle to drive the pusher axle rotation by the pusher wheel rotation, see FIGS. 19 and 21.
- the front push wheel 412 is mounted at the axial end position of the front push wheel shaft
- the rear push wheel 413 is mounted at the axial end position of the rear push wheel shaft.
- the axial end position may be selected from only one end of the shaft, or both ends of the shaft, wherein the shaft end position is not shown in FIG. 20 and FIG. It has been mentioned that the driving device on the front pusher axle and the rear pusher axle drives the drive unit.
- the front pusher wheel can drive the front pusher axle to rotate.
- the pushback wheel drives the rear axle to rotate, and the inference rotation finally ends. Drive the drive unit to work.
- the connection between the push wheel and the axle can be performed by a shaft keying.
- the front push wheel and the rear push wheel are collectively referred to as a push wheel.
- the front push wheel axle and the rear push wheel axle are collectively referred to as an axle.
- the number of transmissions on one substrate is two, and the movement of the above two transmissions is opposite when the device is in operation
- two sets of pushes with opposite movement directions can also be set here.
- the wheel that is, the push wheel set shown in Fig. 19 and the push wheel set shown in Fig. 21 move in opposite directions, one set rotates clockwise and the other rotates counterclockwise.
- the rotation speeds of the two moving direction opposite transmissions are preferably equal, so as to achieve synergistic work for better cutting of stone materials, and further, because there is a certain interval between the cutting heads on the transmission device,
- the optimum cutting effect can be achieved by controlling the spacing between the cutting heads, increasing the number of cutting heads by reducing the spacing, or increasing the spacing to reduce the number of cutting heads.
- the device may further include a main power source 400, a speed reducer 402, a driving wheel 410, and a chassis.
- the main power source 400 is fixed on the chassis, and the main power source 400 may be a power device such as a motor or an internal combustion engine.
- the speed reducer 402 is connected to the power output shaft 401 of the main power source, and the driving wheel 410 is connected to the power output shaft 403 of the reducer.
- the main power source provides power to drive the main power source power output shaft to rotate, and the main power source power output shaft further drives the speed reducer to operate.
- the speed reducer mainly plays the role of matching speed and transmitting torque. It can be a gear reducer, a worm reducer or a planetary gear reducer; it can also be a single or multi-stage reducer; It can be an expansion type, split flow or coaxial reducer, and the reducer is equipped with a reducer power output shaft.
- the power provided by the final main power source is transmitted to the power take-off shaft of the reducer, and the drive wheel is connected with the power output shaft of the reducer. Finally, the power provided by the main power source will drive the driving wheel to rotate.
- FIG. 18 schematically shows four symmetrically distributed main power source louvers.
- the small hole located between the cooling holes of the main power source is the main power source fixing hole, which is not shown in FIG.
- the entire stone mining equipment may further include a transmission mechanism 414, as shown in FIGS. 19 and 21, such that the front push wheel 412 and the rear push wheel 413 pass through the transmission mechanism 414.
- the driving wheel 410 is connected, and an auxiliary tensioning wheel 411 can be added to tension and limit the movement of the transmission mechanism 414, so that the rotation of the reduction gear power output shaft 403 drives the driving wheel 410 to rotate, and the driving mechanism 414 can simultaneously drive the front pushing wheel.
- the 412 and the rear push wheel 413 rotate.
- the transmission mechanism here may be specifically a chain or a belt. When the transmission mechanism is a chain, teeth may be provided on the front push wheel 412, the rear push wheel 413, the drive wheel 410 and the tension wheel 411 to cooperate with the chain.
- both of the push wheel sets shown in Figures 19 and 21 are coupled to one of the drive wheels 410, the two push wheel sets are coupled by the position of the drive mechanism and the push wheel.
- the direction of rotation is reversed. For example, when the driving wheel rotates in the clockwise direction, the push wheel set shown in Fig. 19 rotates counterclockwise, and the push wheel set shown in Fig. 21 rotates clockwise.
- a lever cam shaft can also be provided.
- a cam is mounted on the cam shaft of the lever, that is, the first cam 314, and The second cam 315 rotates around the lever cam shaft to drive the lever to reciprocate.
- the two ends of the lever cam shaft are connected to the chassis, and the chassis is not shown in the figure.
- the lever cam shaft for mounting the first cam and the lever cam shaft for mounting the second cam shown in FIG. 25 and FIG. 26 are mounted in different concentric axes, and the figure only shows schematically.
- FIG. 25 and 26 only schematically show two cams. In practical applications, the number of cams and the levers that cooperate with the cams should be based on the number of cutting groups and the number of plates on a cutting group. .
- a drive device 415 can also be mounted on the above-mentioned lever camshaft, and the different drive devices are connected to the drive wheel via different transmission mechanisms. In this way, the driving wheel rotation can indirectly drive the rotation of the different lever cam shafts, and the rotation speed of the different lever cam shafts can be adjusted by adjusting the wheel diameter of the driving device.
- FIG. 27 and Figure 28 In order to make the whole stone mining equipment more stable, it is also possible to add a rack. See Figure 27 and Figure 28.
- the above rack and chassis can be connected through the central axis. See Figure 27 for the center axis hole 701 of the rack, the chassis and the central axis. Not marked in the middle.
- four rack lifting holes 702 can be placed around the top of the rack to facilitate lifting the rack, the chassis, and the cutting group connected to the chassis frame by borrowing other equipment.
- a leg 501 can also be mounted on the frame, see FIGS. 29 to 31.
- the lower end of the leg 501 has a walking wheel 502, so that the walking wheel 502 can walk on a preset track, and the leg can be installed.
- the legs In the preset sleeve on the frame, and then fixed by bolts or screws, the legs can also be directly welded and fixed to the preset position of the frame.
- an implementable manner is to mount the leg on the rotating shaft of the traveling wheel, so that the traveling wheel can roll forward on the preset track to drive the frame and the entire device to move. Another way to do this is to attach the legs directly to the walking wheel, the running wheel can be rotated, or it can remain relatively stationary with the legs without rotation.
- a travel drive is mounted on the track, and the travel drive is used to drive the walking wheel and even the entire device.
- the stone mining equipment in the prior art such as a combination saw, a circular saw, etc., can only mine a mining face with a slope of less than 25 degrees, and can not do anything for a mining face with a large slope.
- the above-mentioned walking wheel, track, The travel drive, as well as the lifting of the mobile chassis and racks by other equipment can directly mine slopes of 35 degrees, 45 degrees, or even 90 degrees and other difficult mining faces, greatly improving the application range of the equipment.
- a cover 503 and a protective cover 504 can also be added on the outside of the device, as shown in FIG. 32, wherein the cover 503 is located outside the frame to protect the entire frame and the chassis, and the protective cover 504 is located.
- the outer side of the substrate mainly protects the substrate and the plurality of cutting groups.
- the working environment of the equipment is usually operated in the open air in the field. The external environment will inevitably affect the equipment. When the equipment stops working, it can be prevented by adding the above cover and protective cover. Rainwater erosion can also protect equipment during transportation.
- the above device further comprises a vibration unit, which in turn can be subdivided into a driven wheel 801, a driven wheel shaft 802, a vibration connecting arm 803, a cam 804 and a vibrating arm connecting shaft 805, as shown in FIG. 33.
- a vibration unit which in turn can be subdivided into a driven wheel 801, a driven wheel shaft 802, a vibration connecting arm 803, a cam 804 and a vibrating arm connecting shaft 805, as shown in FIG. 33.
- the driven wheel 801 is mounted on the driven wheel shaft 802
- the driven wheel 801 is coupled to the driving wheel 410 via a transmission mechanism 414
- the driven wheel shaft 802 is mounted with a cam 804, the upper end of the cam 804 and the vibrating connecting arm 803
- the lower end of the vibration connecting arm 803 is mounted on the vibrating arm connecting shaft 805; both ends of the vibrating arm connecting shaft 805 are connected to the chassis and the frame.
- the driving wheel 410 rotates to drive the driven wheel 801 to rotate
- the driven wheel 801 drives the driven wheel shaft 802 to rotate
- the cam 804 mounted on the driven wheel shaft 802 drives the vibration connecting arm 803 to move up and down with high frequency, because the lower end of the vibration connecting arm 803 is connected
- the vibrating arm is coupled to the shaft 805, and both ends of the vibrating arm connecting shaft 805 are connected to the chassis and the frame. Therefore, the upper and lower high-frequency movement of the vibrating connecting arm 803 drives the chassis and the rack and the chassis and the rack.
- the base body connected to the center shaft is subjected to high-frequency vibration, and finally the high-frequency vibration of the entire apparatus is used to improve the cutting efficiency.
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Abstract
Description
Claims (10)
- 一种石材开采设备,其特征在于,包括基体、切割单元、驱动单元和研磨单元,其中:A stone mining equipment, comprising: a base body, a cutting unit, a driving unit and a grinding unit, wherein:所述切割单元包括多个并排环绕在基体边沿上的传动装置,所述传动装置上设置有切割头,多个传动装置中的至少两个传动装置在围绕基体旋转时的旋转方向相反;The cutting unit comprises a plurality of transmissions arranged side by side on the edge of the base body, the transmission device is provided with a cutting head, and at least two of the plurality of transmissions have opposite rotation directions when rotating around the base body;所述驱动单元和切割单元配合,用于驱动所述切割单元中的传动装置围绕基体旋转;The driving unit cooperates with the cutting unit for driving the transmission device in the cutting unit to rotate around the base body;所述研磨单元包括安装在所述基体侧面并凸出于所述基体侧面的磨片。The grinding unit includes a grinding plate mounted on a side of the base and protruding from a side of the base.
- 根据权利要求1所述的设备,其特征在于,所述研磨单元还包括:与所述磨片的一端连接的拨杆以及与所述磨片另一端连接的能够被拉伸或压缩的弹性件,所述拨杆能够围绕拨杆中心轴往复运动,从而能够带动所述磨片在所述基体上往复运动,其中:The apparatus according to claim 1, wherein said grinding unit further comprises: a lever coupled to one end of said plate and an elastic member connectable to the other end of said plate to be stretched or compressed The lever is reciprocable about a central axis of the lever to enable the reel to reciprocate on the base body, wherein:所述拨杆对所述磨片施加作用力时,所述磨片被带动运动,所述弹性件受拉力伸长;When the lever applies a force to the grinding disc, the grinding disc is driven to move, and the elastic member is stretched by a tensile force;所述拨杆对所述磨片的作用力消失时,所述弹性件拉动所述磨片,使所述磨片回归原位置。When the force of the lever to the grinding plate disappears, the elastic member pulls the grinding blade to return the grinding blade to the original position.
- 根据权利要求2所述的设备,其特征在于,所述磨片包括粗磨片和细磨片,且所述基体的两侧分别设置有所述的粗磨片和细磨片,所述粗磨片磨头上磨粒的直径大于所述细磨片磨头上磨粒的直径。The apparatus according to claim 2, wherein said grinding blade comprises a rough grinding piece and a fine grinding piece, and said coarse grinding piece and said fine grinding piece are respectively provided on both sides of said base body, said coarse The diameter of the abrasive grains on the grinding head is larger than the diameter of the abrasive grains on the fine grinding head.
- 根据权利要求3所述的设备,其特征在于,所述粗磨片凸出于所述基体侧面部分的高度值小于或等于所述细磨片凸出于所述基体侧面的部分的高度值。The apparatus according to claim 3, wherein said roughening sheet protrudes from a height value of a side portion of said base body that is smaller than or equal to a height value of a portion of said fine grinding sheet that protrudes from a side surface of said base body.
- 根据权利要求4所述的设备,其特征在于,所述设备还包括机箱,前推轮轴,后推轮轴,前推轮和后推轮,其中:所述机箱与所述基体通过中心轴连接;所述前推轮轴的两端与所述机箱连接,所述后推轮轴的两端与所述机箱连接;所述前推轮轴上安装有驱动装置,所述后推轮轴也上安装有驱动装置,所述驱动装置均与所述驱动单元配合连接;所述前推轮安装在所述前推轮轴上,所述后推轮安装在所述后推轮轴上。 The device according to claim 4, further comprising a chassis, a front push wheel axle, a rear push axle, a front push wheel and a rear push wheel, wherein: the chassis and the base body are connected by a central axis; The two ends of the front pusher axle are connected to the chassis, the two ends of the rear push axle are connected to the chassis; the front push axle is mounted with a driving device, and the rear push axle is also mounted with a driving device The driving device is coupled with the driving unit; the front pushing wheel is mounted on the front pushing wheel shaft, and the rear pushing wheel is mounted on the rear pushing wheel shaft.
- 根据权利要求5所述的设备,其特征在于,所述设备还包括主动力源、减速机以及主动轮,所述主动力源固定在所述机箱上,所述减速机连接于所述主动力源的动力输出轴,所述主动轮连接于所述减速机的动力输出轴。The apparatus according to claim 5, wherein said apparatus further comprises a main power source, a speed reducer, and a driving wheel, said main power source being fixed to said chassis, said speed reducer being coupled to said main power A power output shaft of the source, the drive wheel being coupled to a power take-off shaft of the reducer.
- 根据权利要求6所述的设备,其特征在于,所述设备还包括传动机构和拨杆凸轮轴,其中:The apparatus of claim 6 further comprising a transmission mechanism and a lever camshaft, wherein:所述前推轮和后推轮通过所述传动机构与所述主动轮连接;The front push wheel and the rear push wheel are connected to the driving wheel through the transmission mechanism;所述拨杆凸轮轴上安装有凸轮,所述凸轮与所述拨杆配合,所述拨杆凸轮轴的两端与所述机箱连接;a cam is mounted on the lever cam shaft, the cam is engaged with the lever, and two ends of the lever cam shaft are connected to the chassis;所述拨杆凸轮轴上安装有驱动装置,所述驱动装置通过传动机构与所述主动轮连接。A drive device is mounted on the lever cam shaft, and the drive device is coupled to the drive wheel via a transmission mechanism.
- 根据权利要求7所述的设备,其特征在于,所述设备还包括机架,所述机架与所述机箱通过中心轴连接,所述机架上安装有支腿,所述支腿下端有行走轮。The device according to claim 7, wherein the device further comprises a frame, the frame is connected to the chassis through a central shaft, and the frame is mounted with legs, and the lower ends of the legs are Walking wheel.
- 根据权利要求8所述的设备,其特征在于,所述设备还包括轨道,外罩和防护套,其中:所述轨道上有行走驱动装置,所述行走驱动装置与所述行走轮接触;所述外罩位于机架外侧;所述防护套位于基体的外侧。The apparatus according to claim 8, further comprising a rail, a cover and a protective cover, wherein: said track has a travel drive, said travel drive being in contact with said walking wheel; The outer cover is located outside the frame; the protective cover is located outside the base.
- 根据权利要求9所述的设备,其特征在于,所述设备还包括振动单元,所述振动单元包括从动轮,从动轮轴,振动连接臂,凸轮和振动臂连接轴,其中:所述从动轮安装在从动轮轴上,所述从动轮通过传动机构与所述主动轮连接;所述从动轮轴上安装有凸轮,所述凸轮与所述振动连接臂上端连接;所述振动连接臂的下端安装在振动臂连接轴上;所述振动臂连接轴的两端均与所述机箱和所述机架连接。 The apparatus according to claim 9, further comprising a vibration unit including a driven wheel, a driven wheel shaft, a vibration connecting arm, a cam and a vibrating arm connecting shaft, wherein: said driven wheel Mounted on the driven axle, the driven wheel is coupled to the driving wheel via a transmission mechanism; a cam is mounted on the driven axle, the cam is coupled to an upper end of the vibration connecting arm; and a lower end of the vibration connecting arm Mounted on the vibrating arm connecting shaft; both ends of the vibrating arm connecting shaft are connected to the chassis and the frame.
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PCT/CN2015/095445 WO2017088110A1 (en) | 2015-11-24 | 2015-11-24 | Stone mining apparatus |
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PCT/CN2015/095445 WO2017088110A1 (en) | 2015-11-24 | 2015-11-24 | Stone mining apparatus |
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