WO2016135827A1 - Solar battery panel - Google Patents
Solar battery panel Download PDFInfo
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- WO2016135827A1 WO2016135827A1 PCT/JP2015/055048 JP2015055048W WO2016135827A1 WO 2016135827 A1 WO2016135827 A1 WO 2016135827A1 JP 2015055048 W JP2015055048 W JP 2015055048W WO 2016135827 A1 WO2016135827 A1 WO 2016135827A1
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- WIPO (PCT)
- Prior art keywords
- solar cell
- solar
- row
- tab
- tab line
- Prior art date
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- 229910001218 Gallium arsenide Inorganic materials 0.000 description 1
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- 229910052802 copper Inorganic materials 0.000 description 1
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Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/05—Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/10—Photovoltaic [PV]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Definitions
- the present invention relates to a solar panel, and more particularly, to a pull-out of a tab line for connecting solar cells.
- trapezoidal or triangular panels are often lined up for residential solar panels. This is to obtain a good appearance while generating maximum power on a limited area roof in combination with a rectangular panel.
- a hatched portion is formed by changing the number of adjacent cells arranged and providing a step, and this step portion is a crank as disclosed in Patent Document 1.
- This step portion is a crank as disclosed in Patent Document 1.
- the cross-sectional area of the vertical tab lines that extend in the cell column alignment direction and connect the cells is made larger than the cross-sectional area of the tab lines that connect a plurality of homopolar bus electrodes in the cell.
- the present invention has been made in view of the above, and an object of the present invention is to obtain a solar cell panel with high mounting workability while reducing the wiring loss in the step portion of the adjacent cell rows of the panel.
- the present invention provides a solar cell having a portion having a different number of rows between columns and arranged in a plurality of rows and columns, and between the solar cells.
- line which consists of a photovoltaic cell is provided with the tab wire to connect, and connects the 1st electrode of a photovoltaic cell and the 2nd electrode of the photovoltaic cell of the next line among photovoltaic cells.
- the first tab line to be connected, the second electrode of the solar battery cell, and the second tab line connecting the first electrode of the preceding solar battery cell are connected.
- the upper end of the solar cell located at the upper end of the higher column is led downward and connected to the upper end of the first tab line of the adjacent row by the third tab line formed in the row direction. It is characterized by that.
- Explanatory drawing which shows the solar cell panel of Embodiment 1 typically The figure which looked at the solar cell panel of Embodiment 1 from the light-receiving surface side The figure which looked at the solar cell panel of Embodiment 1 from the back surface side AA sectional view of FIG. BB sectional view of FIG.
- Explanatory drawing which shows the solar cell panel of Embodiment 2 typically The figure which looked at the solar cell panel of Embodiment 2 from the light-receiving surface side
- Explanatory drawing which shows the solar cell panel of Embodiment 3 typically The figure which looked at the solar cell panel of Embodiment 1 from the light-receiving surface side.
- FIG. 1 is an explanatory diagram schematically illustrating a solar cell panel according to the first embodiment.
- 2 is a view of the solar cell panel as viewed from the light receiving surface side
- FIG. 3 is a view of the solar cell panel as viewed from the back surface side
- FIG. 4 is a cross-sectional view taken along the line AA in FIG.
- FIG. 6 is a cross-sectional view taken along the line BB of FIG. 1
- FIG. 6 is a top view showing a roof of a house on which the solar cell panel of Embodiment 1 is mounted.
- FIG. 1 the interconnection of the photovoltaic cell of Embodiment 1 of the trapezoidal solar cell panel concerning Embodiment 1 is shown typically.
- the first tab line 21 connected to the light receiving surface electrode 2a is connected to the back electrode 2b.
- the first tab line 21 connected to the light receiving surface electrode 2a as the first electrode and the back electrode 2b as the second electrode are connected.
- the light receiving surface electrode 2a and the back surface electrode 2b are shown in FIGS. 4 and 5, and are hidden under the first tab line 21 and the second tab line 22 in FIGS. The shape is invisible.
- solar cell panel 100p of the first embodiment as shown in FIGS. 1 to 3, only one solar cell 10 11 is provided at the uppermost end, and two solar cells 10 12 , 10 are provided in the second row. 22 , three solar cells 10 13 , 10 23 , 10 33 are arranged in the third row, and four solar cells 10 14 , 10 24 , 10 34 , 10 44 are arranged in the fourth row. And it goes to the light-receiving surface 10A side from the 1st tab wire
- the second tab line 22 and the third tab line 23 extending in the lateral direction. As shown in FIG. 1, is connected to the second tab line 22 connected to the back electrode 2b of the solar cell 10 11 of the uppermost end, the third tab wire 23 solar cells of the underlying laterally extending is extended laterally from between the 10 12 is connected to the first tab line 21 of the second column of the uppermost end of the solar cell 10 22 is next to the solar battery cell array.
- the third tab wire 23 extending in the third column third row second is connected to the tab line 22 transversely connected to the back electrode 2b of the third row of the solar cell 10 33 is uppermost of , extends from between the solar battery cells 10 34 underlying the lateral direction, the first connected to the light-receiving surface electrode 2a of the fourth column of the uppermost end of the solar cell 10 44 is next to the solar battery cell array Are connected to the tab line 21.
- the second tab line 22 connected to the back electrode 2b of the fourth column of the solar cell 10 44 passes through the lower end portion of the solar cell panel 100p, the external connection terminal 22T, the external connection is made.
- the first tab line 21 connected to the light-receiving surface electrode 2a of the fourth row of the solar cell 10 14 is a lower end of the first row is located at the lower end portion of the solar cell panel 100p, the external connection terminal 21T External connection is made.
- the solar cell panel 100p of the first embodiment is provided between the first and second glass plates 4a and 4b.
- the light receiving surface side sealing resin 3a and the back surface side sealing resin 3b which are sealing resins which seal the photovoltaic cell 10 with the tab wire 20 which is connection wiring are comprised. That is, the solar cell 10 in which the light-receiving surface electrode 2a and the back electrode 2b are formed on the crystalline solar cell substrate 1, and the copper tab wire 20 that connects the solar cells 10 are the light-receiving surface side sealing resin 3a and the back surface side sealing. It is sealed with a resin 3b, and both the light receiving surface 10A and the back surface 10B on the outer side thereof are covered with a first glass plate 4a and a second glass plate 4b made of chemically strengthened glass.
- the solar battery cell 10 is composed of a single crystal silicon substrate having a thickness of about 0.16 mm to 0.3 mm.
- the substrate constituting the solar cell 10 is not limited to a single crystal silicon substrate, and a compound semiconductor substrate such as silicon carbide or gallium arsenide can be applied in addition to a crystalline silicon substrate such as a polycrystalline silicon substrate. It is.
- a PN junction is formed inside the solar battery cell 10, electrodes are provided on the light receiving surface and the back surface, and an antireflection film is provided on the light receiving surface.
- the size of the solar battery cell 10 is about 125 mm or more and 156 mm or less in the crystalline solar battery.
- the tab line 20 is composed of a first tab line 21 and a second tab line 22 for connecting in the column direction and a third tab line 23 for connecting in the row direction. It consists of a copper wire to which solder plating of about 0.1 mm to 0.4 mm is applied.
- the tab wire 20 is joined to the light receiving surface electrode 2a and the back surface electrode 2b of the solar battery cell 10 by soldering, and functions to connect the back surface electrode 2b of each solar battery cell 10 and the light receiving surface electrode 2a.
- the light-receiving surface side sealing resin 3a a material having translucency, heat resistance, electrical insulation and flexibility is used, and a thermoplastic synthetic resin material mainly composed of ethylene vinyl acetate (EVA) is suitable. is there.
- EVA ethylene vinyl acetate
- the thickness a sheet form having a thickness of 0.3 mm to 1.0 mm is used.
- a thermoplastic synthetic resin mainly composed of polyvinyl butyral (PVB) can be applied in addition to EVA.
- a material having translucency, heat resistance, electrical insulation and flexibility is used for the back surface side sealing resin 3b, and a thermoplastic resin mainly composed of ethylene vinyl acetate is used.
- a synthetic resin material is preferred.
- As the thickness a sheet form having a thickness of about 0.3 mm to 1.0 mm is used.
- the same material as the light-receiving surface side sealing resin 3a may be used for the back surface side sealing resin 3b, or another material may be used.
- This solar cell panel 100p is used to construct a roofing material for a house as shown in a top view in FIG.
- the tab line extending from the solar cell in the first column and the first row to the solar cell in the second row and the second column has a clamp shape, and a horizontal tab line and a vertical tab line extending in the horizontal direction. And horizontal tab lines.
- a first tab line and a second tab line that function in the same manner as the first tab line and the second tab line are formed.
- the vertical tab line extending in the vertical direction between cells in the solar cell panel of the comparative example becomes unnecessary. Thereby, the resistance loss in the vertical tab line can be eliminated and the material cost can be reduced.
- the horizontal tab line, the vertical tab line, and the horizontal tab line are not monolithic, but the three tab lines are connected to form a crank shape.
- the solar cell panel of the first embodiment has the advantage that the connection locations can be eliminated by eliminating the vertical tab lines, and the work efficiency is increased.
- the solar cell panel 100p of the first embodiment between the solar battery cells 10 11 and the solar cell 10 12, laterally from the second tab line 22 extending downward is connected to the back electrode 2b of the solar cell 10 11 Since the third tab line 23, which is a tab line, is extended, the first tab line 21 connected to the light receiving surface electrode 2a is short-circuited as it is. Therefore, it is necessary to prevent the short circuit by interposing the insulating material 24 between the first and second tab wires 21 and 22 connected to the light receiving surface electrode 2a and the back surface electrode 2b.
- the insulating material may be made of a material different from the sealing resin, or the tab wire so that the sealing resin enters between the first tab wire 21 and the second tab wire 22. You may make it adjust the position used for sealing. That is, the sealing resin may serve as the insulating material.
- EVA is used as a sealing material for a solar cell panel. Since EVA is in a sheet form before lamination, the EVA sheet is formed with a first tab wire 21 and a second tab wire 22. By arranging and laminating between them, it is possible to prevent a short circuit without impairing the appearance.
- the vertical tab line arranged in the step portion of the adjacent solar cell row is not necessary, and the loss in this vertical tab line can be eliminated. At the same time, the material cost can be reduced.
- soldering is required at two locations on both ends of a conventional trapezoidal or triangular panel vertical tab line
- the solar battery panel 100p according to Embodiment 1 is attached to a solar battery cell used in a portion that becomes an oblique outer shape.
- soldering is unnecessary, and work efficiency can be increased.
- the connection between the first tab line 21 and the second tab line 22 and the third tab line 23 may be performed by soldering.
- the oblique outer shape portion means a portion including a hatched portion in the outer shape.
- FIG. FIG. 7 is an explanatory diagram schematically showing a solar cell panel according to the second embodiment.
- 8 is a view of the solar cell panel as viewed from the light receiving surface side
- FIG. 9 is a view of the solar cell panel as viewed from the back surface side
- FIG. 10 is a cross-sectional view taken along the line AA in FIG.
- FIG. 8 is a sectional view taken along line BB in FIG.
- the first tab wire 21 connected to the light receiving surface electrode 2a is connected to the back electrode 2b.
- the first tab line 22 connected to the light receiving surface electrode 2a and the second tab line 22 connected to the back surface electrode 2b are actually written. There is no left-right displacement.
- the light-receiving surface electrode 2a, the back surface electrode 2b, the first tab line 21, and the second tab line are shown in FIGS. 10 and 11, and are plan views. 7 to 9, the light receiving surface electrode 2 a and the back surface electrode 2 b have shapes that are hidden under the first and second tab lines 21 and 22 and cannot be seen.
- third tab wire 23S extending in the lateral direction from second tab wire 22 includes solar cell 10 11 , solar cell 10.
- the surface of the solar cell substrate 1 extends in the lateral direction along the edge.
- the third tab line connected to the second tab line 22 is different from the first tab line 21 connected to the back surface side on the solar battery cell 10 11 and the solar battery cell 10 33.
- the first is connected to the light-receiving surface electrode 2a of the uppermost solar cells 10 22 , 10 44 of the adjacent solar cell row, extending in the lateral direction without being short-circuited with being sandwiched between them. The only difference is that it is connected to the tab line 21.
- the solar cell substrate 1 is interposed at the portion where the first tab line 21 and the second tab line 22 intersect. Therefore, it is possible to prevent a short circuit.
- line 21 which goes to the back surface 10B side from the light-receiving surface 10A side of each photovoltaic cell 10 toward the downward direction of the solar cell panel 100q, and 2nd which goes to the light-receiving surface 10A side from the back surface 10B side of each solar cell.
- the tab line 22 and the third tab line 23S extending in the lateral direction are interconnected.
- the third tab line 23 ⁇ / b> S connected to the second tab line 22 connected to the back electrode 2 b of the uppermost solar battery cell 10 11 and extending in the lateral direction is the solar battery cell below it.
- the second tab line 22 of the first row uppermost end of the solar cell 10 11, and the third column uppermost end of the solar cell 10 33 solar cell It stops on the board
- the solar cell substrate 1 plays the role of an insulating material by interposing the solar cell substrate 1 between the first tab wires 21, a short circuit can be reliably prevented.
- column in the solar cell panel of a comparative example becomes unnecessary. Therefore, it is possible to eliminate the loss in the vertical tab line and reduce the material cost.
- line 23 are provided.
- soldering can be made unnecessary and work efficiency can be raised.
- the third tab wire 23S extends in the row direction on the solar cell and is connected to the first or second tab wire 21 or 22 of the adjacent solar cell column. Therefore, a short circuit between the first and second tab wires 21 and 22 can be prevented.
- FIG. 12 is a diagram schematically showing a solar cell panel according to the third embodiment.
- the solar cells in each row are aligned and arranged, but in the solar panel 100s of the third embodiment, the solar cells at the upper end of the second column and the fourth column are one-fourth.
- the third tab wire 23 ⁇ / b> S is arranged on the solar cell substrate 1 so as to be disposed about the pitch.
- 1 pitch means the distance from the row center of the solar battery cell to the row center.
- the lower end of the second tab line 22 extending downward is shortened by arranging the solar cells at the lower end of the second row and the fourth row about a quarter pitch, or on the solar cell substrate 1. To be arranged in. Since other configurations are the same as those of the second embodiment, description thereof is omitted here.
- the solar cells constituting the solar cells are formed with the lower ends of the second tab wires 22 extending downward as the solar cells at the lower ends of the second row and the fourth row are arranged about a quarter pitch upward.
- the battery substrate 1 may be led out to the outside.
- the trapezoidal solar cell panel has been described.
- the present invention is not limited to a solar cell panel having a diagonal outer shape, that is, a hatched portion, such as a trapezoid or a triangle.
- a panel it is square or a rectangle, and only a photovoltaic cell is applicable to the case where it is not the same number in each row
- a solar cell panel that also serves as a roofing material
- the first embodiment is used. It is possible to apply from 3 to 3 solar panels.
- the solar cell missing portion on the solar cell panel is not limited to the end portion, and may be in the middle of the column or row.
- the third tab line may be a connection tab line, and the extension direction can be changed as appropriate without being limited to the one extending in the horizontal direction.
- the first electrode is a light-receiving surface electrode and the second electrode is a back electrode.
- the present invention is not limited to this, and the first electrode is a back electrode and the second electrode. May be used as the light receiving surface electrode.
- the configurations of the first to third embodiments can be applied to a solar cell having a so-called rear extraction structure in which the first and second electrodes are formed on the back surface of the solar cell. It is necessary to interpose a reliable and highly insulating insulator at the intersection of the tab line 21 with the second tab line 22 and the third tab line.
- Embodiments 1 to 3 the double-sided glass type solar cell panel has been described. However, the present invention can be applied to various solar cell panels including a solar cell panel using a back film.
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- Condensed Matter Physics & Semiconductors (AREA)
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- Engineering & Computer Science (AREA)
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Abstract
The solar battery panel comprises solar battery cells 1011-1044 connected into an array of a plurality of rows and a plurality of columns having a portion where the number of rows is different from column to column, and tabbing wires 20 establishing connections among the solar battery cells. A cell group from each column, which comprises solar battery cells, has each of the solar battery cells connected through a first tabbing wire 21 connecting a light-receiving side electrode of the solar battery cell to the back side electrode of a solar battery cell in the next row, and through a second tabbing wire 22 connecting the back side electrode of the solar battery cell to the light-receiving side electrode of a solar battery cell in the previous row. Then, in a portion between the solar battery cell 1011 located at an upper end of the solar battery cells constituting each column and a solar battery cell 1022 located at the upper end of an adjacent row, where a step difference exists due to a difference in the number of cells, the second tabbing wire 22 of the solar battery cell located at the upper end of a row having a higher upper end is derived downward and connected, through a third tabbing wire 23 formed in the row direction, to the upper end of the first tabbing wire 21 in the adjacent row.
Description
本発明は、太陽電池パネルに係り、特に、太陽電池セル間を接続するタブ線の引き出しに関する。
The present invention relates to a solar panel, and more particularly, to a pull-out of a tab line for connecting solar cells.
産業用太陽電池パネルと異なり、住宅用太陽電池パネルでは、台形もしくは三角形のパネルがラインアップされていることが多い。これは矩形パネルと組み合わせて、限られた面積の屋根の上で最大限の電力を生成しつつ、良好な外観を得るためである。
Unlike industrial solar panels, trapezoidal or triangular panels are often lined up for residential solar panels. This is to obtain a good appearance while generating maximum power on a limited area roof in combination with a rectangular panel.
従来、このような台形もしくは三角形のパネルでは、隣り合うセルの配列数を変え、段差を設けることで斜線部を形成しており、この段差部分は特許文献1で開示されているように、クランク状のタブ線を用いて相互接続されている。
Conventionally, in such a trapezoidal or triangular panel, a hatched portion is formed by changing the number of adjacent cells arranged and providing a step, and this step portion is a crank as disclosed in Patent Document 1. Are interconnected using a tabbed wire.
また、特許文献2では、セル内の複数の同極バス電極を接続するタブ線の断面積よりも、セル列の並び方向に伸び、セル間を接続する縦タブ線の断面積を大きくすることで配線ロスを低減し、高出力の太陽電池パネルを製造する技術が開示されている。
Further, in Patent Document 2, the cross-sectional area of the vertical tab lines that extend in the cell column alignment direction and connect the cells is made larger than the cross-sectional area of the tab lines that connect a plurality of homopolar bus electrodes in the cell. A technique for manufacturing a high-output solar cell panel with reduced wiring loss is disclosed.
しかしながら、上記特許文献1の技術によれば、クランク状のタブ線を用いて相互接続されているため、配線長が長く、配線によるロスが大きい。そのため、十分な出力を得ることができない、という問題があった。
However, according to the technique of the above-mentioned patent document 1, since the interconnection is performed using the crank-shaped tab wires, the wiring length is long and the loss due to the wiring is large. Therefore, there is a problem that a sufficient output cannot be obtained.
また、特許文献2の方法においてもクランク状の配線構造を用いており、矩形パネルと比較して、隣接する太陽電池セル間を接続する縦タブ線が長いという課題は依然として解決できていない。従って、配線ロスが矩形パネルよりも大きいという問題は残したままである。
Also, in the method of Patent Document 2, a crank-shaped wiring structure is used, and the problem of long vertical tab lines connecting adjacent solar cells as compared with a rectangular panel has not been solved. Therefore, the problem that the wiring loss is larger than that of the rectangular panel remains.
本発明は、上記に鑑みてなされたものであって、パネルの隣り合うセル列の段差部における配線ロスを低減しつつ、実装作業性の高い太陽電池パネルを得ることを目的とする。
The present invention has been made in view of the above, and an object of the present invention is to obtain a solar cell panel with high mounting workability while reducing the wiring loss in the step portion of the adjacent cell rows of the panel.
上述した課題を解決し、目的を達成するために、本発明は、列間で行数の異なる部分を有し、複数行、複数列に配列接続された太陽電池セルと、太陽電池セル間を接続するタブ線とを備え、太陽電池セルからなる各列のセル群が、太陽電池セルのうち、太陽電池セルの第1の電極と、次行の太陽電池セルの第2の電極とを接続する第1のタブ線と、当該太陽電池セルの第2の電極と、前行の太陽電池セルの第1の電極とを接続する第2のタブ線とで接続されている。そして、各列を構成する太陽電池セルの上端に位置する太陽電池セルと、隣接列の上端に位置する太陽電池セルとの間で、セル数の差に起因する段差が存在する部分では、上端が高い方の列の上端に位置する太陽電池セルの第2のタブ線を下方に導出され、行方向に形成された第3のタブ線によって、隣接行の第1のタブ線の上端に接続されたことを特徴とする。
In order to solve the above-described problems and achieve the object, the present invention provides a solar cell having a portion having a different number of rows between columns and arranged in a plurality of rows and columns, and between the solar cells. The cell group of each row | line which consists of a photovoltaic cell is provided with the tab wire to connect, and connects the 1st electrode of a photovoltaic cell and the 2nd electrode of the photovoltaic cell of the next line among photovoltaic cells. The first tab line to be connected, the second electrode of the solar battery cell, and the second tab line connecting the first electrode of the preceding solar battery cell are connected. And in the portion where there is a step due to the difference in the number of cells between the solar cells located at the upper end of the solar cells constituting each row and the solar cells located at the upper end of the adjacent row, the upper end The second tab line of the solar cell located at the upper end of the higher column is led downward and connected to the upper end of the first tab line of the adjacent row by the third tab line formed in the row direction. It is characterized by that.
本発明によれば、太陽電池パネルの隣り合うセル列の段差部における配線ロスを低減しつつ、実装作業性の高い太陽電池パネルを得ることが可能となるという効果を奏する。
According to the present invention, there is an effect that it is possible to obtain a solar cell panel with high mounting workability while reducing the wiring loss at the step portion of the adjacent cell rows of the solar cell panel.
以下に、本発明にかかる太陽電池パネルの実施の形態を図面に基づいて詳細に説明する。なお、この実施の形態によりこの発明が限定されるものではなく、本発明の要旨を逸脱しない範囲において適宜変更可能である。また、以下に示す図面においては、理解の容易のため、各部材の縮尺が実際とは異なる場合がある。各図面間においても同様である。
Hereinafter, embodiments of a solar cell panel according to the present invention will be described in detail with reference to the drawings. In addition, this invention is not limited by this embodiment, In the range which does not deviate from the summary of this invention, it can change suitably. In the drawings shown below, the scale of each member may be different from the actual scale for easy understanding. The same applies between the drawings.
実施の形態1.
図1は、実施の形態1にかかる太陽電池パネルを模式的に示す説明図である。図2は、同太陽電池パネルを受光面側から見た図、図3は、同太陽電池パネルを裏面側から見た図、図4は、図1のA-A断面図、図5は、図1のB-B断面図、図6は、実施の形態1の太陽電池パネルを搭載した住宅の屋根を示す上面図である。図1では、実施の形態1にかかる台形状の太陽電池パネルの実施の形態1の太陽電池セルの相互接続を模式的に示している。わかり易いように最上端の太陽電池セル1011と三列目の上端の太陽電池セル1033では、受光面電極2aに接続される第1のタブ線21を裏面電極2bに接続される第2のタブ線22とずらして記載しているが、実際には第1の電極としての受光面電極2aに接続される第1のタブ線21と第2の電極としての裏面電極2bに接続される第2のタブ線22に左右方向のズレはない。なお受光面電極2a、裏面電極2bは図4および図5に記載しており、平面図である図1から図3では、第1のタブ線21および第2のタブ線22の下に隠れて見えない形状となっている。Embodiment 1 FIG.
FIG. 1 is an explanatory diagram schematically illustrating a solar cell panel according to the first embodiment. 2 is a view of the solar cell panel as viewed from the light receiving surface side, FIG. 3 is a view of the solar cell panel as viewed from the back surface side, FIG. 4 is a cross-sectional view taken along the line AA in FIG. FIG. 6 is a cross-sectional view taken along the line BB of FIG. 1, and FIG. 6 is a top view showing a roof of a house on which the solar cell panel ofEmbodiment 1 is mounted. In FIG. 1, the interconnection of the photovoltaic cell of Embodiment 1 of the trapezoidal solar cell panel concerning Embodiment 1 is shown typically. For easy understanding, in the uppermost solar cell 10 11 and the uppermost solar cell 10 33 in the third row, the first tab line 21 connected to the light receiving surface electrode 2a is connected to the back electrode 2b. Although described as being shifted from the tab line 22, in practice, the first tab line 21 connected to the light receiving surface electrode 2a as the first electrode and the back electrode 2b as the second electrode are connected. There is no misalignment in the left-right direction on the tab line 22 of 2. The light receiving surface electrode 2a and the back surface electrode 2b are shown in FIGS. 4 and 5, and are hidden under the first tab line 21 and the second tab line 22 in FIGS. The shape is invisible.
図1は、実施の形態1にかかる太陽電池パネルを模式的に示す説明図である。図2は、同太陽電池パネルを受光面側から見た図、図3は、同太陽電池パネルを裏面側から見た図、図4は、図1のA-A断面図、図5は、図1のB-B断面図、図6は、実施の形態1の太陽電池パネルを搭載した住宅の屋根を示す上面図である。図1では、実施の形態1にかかる台形状の太陽電池パネルの実施の形態1の太陽電池セルの相互接続を模式的に示している。わかり易いように最上端の太陽電池セル1011と三列目の上端の太陽電池セル1033では、受光面電極2aに接続される第1のタブ線21を裏面電極2bに接続される第2のタブ線22とずらして記載しているが、実際には第1の電極としての受光面電極2aに接続される第1のタブ線21と第2の電極としての裏面電極2bに接続される第2のタブ線22に左右方向のズレはない。なお受光面電極2a、裏面電極2bは図4および図5に記載しており、平面図である図1から図3では、第1のタブ線21および第2のタブ線22の下に隠れて見えない形状となっている。
FIG. 1 is an explanatory diagram schematically illustrating a solar cell panel according to the first embodiment. 2 is a view of the solar cell panel as viewed from the light receiving surface side, FIG. 3 is a view of the solar cell panel as viewed from the back surface side, FIG. 4 is a cross-sectional view taken along the line AA in FIG. FIG. 6 is a cross-sectional view taken along the line BB of FIG. 1, and FIG. 6 is a top view showing a roof of a house on which the solar cell panel of
実施の形態1の太陽電池パネル100pでは、図1から図3に示すように、最上端には1個の太陽電池セル1011のみ、第2行には2個の太陽電池セル1012,1022、第3行には3個の太陽電池セル1013,1023,1033、第4行には4個の太陽電池セル1014,1024,1034,1044が配されている。そして、太陽電池パネル100pの下方に向かって各太陽電池セル10の受光面10A側から裏面10B側に向かう第1のタブ線21、各太陽電池セル10の裏面10B側から受光面10A側に向かう第2のタブ線22、横方向に伸びる第3のタブ線23とで相互接続がなされている。図1に示すように、最上端の太陽電池セル1011の裏面電極2bに接続される第2のタブ線22に接続され、横方向に伸びる第3のタブ線23がその下の太陽電池セル1012との間から横方向に伸長され、隣の太陽電池セル列である第2列の最上端の太陽電池セル1022の第1のタブ線21に接続される。また、第3列の最上端である第3列第3行の太陽電池セル1033の裏面電極2bに接続される第2のタブ線22に接続され横方向に伸びる第3のタブ線23は、その下の太陽電池セル1034との間から横方向に伸びて、隣の太陽電池セル列である第4列の最上端の太陽電池セル1044の受光面電極2aに接続された第1のタブ線21に接続される。また、第4列の太陽電池セル1044の裏面電極2bに接続された第2のタブ線22は太陽電池パネル100pの下端部を通り、外部接続端子22Tで、外部接続がなされる。一方、第1列の下端である第4行の太陽電池セル1014の受光面電極2aに接続された第1のタブ線21は太陽電池パネル100pの下端部に位置する、外部接続端子21Tで、外部接続がなされる。
In solar cell panel 100p of the first embodiment, as shown in FIGS. 1 to 3, only one solar cell 10 11 is provided at the uppermost end, and two solar cells 10 12 , 10 are provided in the second row. 22 , three solar cells 10 13 , 10 23 , 10 33 are arranged in the third row, and four solar cells 10 14 , 10 24 , 10 34 , 10 44 are arranged in the fourth row. And it goes to the light-receiving surface 10A side from the 1st tab wire | line 21 which goes to the back surface 10B side from the light-receiving surface 10A side of each photovoltaic cell 10 toward the downward direction of the solar cell panel 100p, and the back surface 10B side of each photovoltaic cell 10. Interconnection is made by the second tab line 22 and the third tab line 23 extending in the lateral direction. As shown in FIG. 1, is connected to the second tab line 22 connected to the back electrode 2b of the solar cell 10 11 of the uppermost end, the third tab wire 23 solar cells of the underlying laterally extending is extended laterally from between the 10 12 is connected to the first tab line 21 of the second column of the uppermost end of the solar cell 10 22 is next to the solar battery cell array. The third tab wire 23 extending in the third column third row second is connected to the tab line 22 transversely connected to the back electrode 2b of the third row of the solar cell 10 33 is uppermost of , extends from between the solar battery cells 10 34 underlying the lateral direction, the first connected to the light-receiving surface electrode 2a of the fourth column of the uppermost end of the solar cell 10 44 is next to the solar battery cell array Are connected to the tab line 21. The second tab line 22 connected to the back electrode 2b of the fourth column of the solar cell 10 44 passes through the lower end portion of the solar cell panel 100p, the external connection terminal 22T, the external connection is made. Meanwhile, the first tab line 21 connected to the light-receiving surface electrode 2a of the fourth row of the solar cell 10 14 is a lower end of the first row is located at the lower end portion of the solar cell panel 100p, the external connection terminal 21T External connection is made.
そして図1のA-A断面およびB-B断面を図4および図5に示すように、実施の形態1の太陽電池パネル100pは、第1および第2のガラス板4a,4bの間に、接続配線であるタブ線20とともに太陽電池セル10を封止する封止樹脂である受光面側封止樹脂3aと裏面側封止樹脂3bを具備している。すなわち結晶系太陽電池基板1に受光面電極2aおよび裏面電極2bを形成した太陽電池セル10と、太陽電池セル10を繋ぐ銅製のタブ線20とが受光面側封止樹脂3aと裏面側封止樹脂3bとにより封止されており、その外側の受光面10Aと裏面10Bの両面側が化学強化ガラスからなる第1のガラス板4aと第2のガラス板4bとで覆われている。
Then, as shown in FIGS. 4 and 5 in the AA cross section and the BB cross section of FIG. 1, the solar cell panel 100p of the first embodiment is provided between the first and second glass plates 4a and 4b. The light receiving surface side sealing resin 3a and the back surface side sealing resin 3b which are sealing resins which seal the photovoltaic cell 10 with the tab wire 20 which is connection wiring are comprised. That is, the solar cell 10 in which the light-receiving surface electrode 2a and the back electrode 2b are formed on the crystalline solar cell substrate 1, and the copper tab wire 20 that connects the solar cells 10 are the light-receiving surface side sealing resin 3a and the back surface side sealing. It is sealed with a resin 3b, and both the light receiving surface 10A and the back surface 10B on the outer side thereof are covered with a first glass plate 4a and a second glass plate 4b made of chemically strengthened glass.
太陽電池セル10は、厚み0.16mm以上0.3mm以下程度の単結晶シリコン基板で構成される。なお、太陽電池セル10を構成する基板には、単結晶シリコン基板に限定されることなく、多結晶シリコン基板などの結晶系シリコン基板の他、シリコンカーバイド、ガリウムヒ素などの化合物半導体基板が適用可能である。太陽電池セル10内部にはPN接合が形成され、その受光面と裏面には電極が設けられ、さらに受光面には反射防止膜を設けて構成される。太陽電池セル10の大きさは、結晶系太陽電池において125mm以上156mm以下角程度である。
The solar battery cell 10 is composed of a single crystal silicon substrate having a thickness of about 0.16 mm to 0.3 mm. The substrate constituting the solar cell 10 is not limited to a single crystal silicon substrate, and a compound semiconductor substrate such as silicon carbide or gallium arsenide can be applied in addition to a crystalline silicon substrate such as a polycrystalline silicon substrate. It is. A PN junction is formed inside the solar battery cell 10, electrodes are provided on the light receiving surface and the back surface, and an antireflection film is provided on the light receiving surface. The size of the solar battery cell 10 is about 125 mm or more and 156 mm or less in the crystalline solar battery.
また、タブ線20は、列方向の接続を行う第1のタブ線21および第2のタブ線22と行方向の接続を行う第3のタブ線23とで構成されており、いずれも、厚み0.1mm以上0.4mm以下程度のはんだめっきを施した銅線からなる。このタブ線20ははんだ付けにより太陽電池セル10の受光面電極2aおよび裏面電極2bに接合され、各太陽電池セル10の裏面電極2bと受光面電極2aとを繋ぐ働きをしている。
The tab line 20 is composed of a first tab line 21 and a second tab line 22 for connecting in the column direction and a third tab line 23 for connecting in the row direction. It consists of a copper wire to which solder plating of about 0.1 mm to 0.4 mm is applied. The tab wire 20 is joined to the light receiving surface electrode 2a and the back surface electrode 2b of the solar battery cell 10 by soldering, and functions to connect the back surface electrode 2b of each solar battery cell 10 and the light receiving surface electrode 2a.
受光面側封止樹脂3aには、透光性、耐熱性、電気絶縁性、柔軟性を有する素材が用いられ、エチレンビニルアセテート(EVA)を主成分とする熱可塑性の合成樹脂材が好適である。厚さとしては0.3mm以上1.0mm以下のシート状形態のものが用いられる。なお受光面側封止樹脂3aとしてはEVAの他、ポリビニルブチラール(PVB)を主成分とする熱可塑性の合成樹脂も適用可能である。
For the light-receiving surface side sealing resin 3a, a material having translucency, heat resistance, electrical insulation and flexibility is used, and a thermoplastic synthetic resin material mainly composed of ethylene vinyl acetate (EVA) is suitable. is there. As the thickness, a sheet form having a thickness of 0.3 mm to 1.0 mm is used. As the light receiving surface side sealing resin 3a, a thermoplastic synthetic resin mainly composed of polyvinyl butyral (PVB) can be applied in addition to EVA.
裏面側封止樹脂3bには、受光面側封止樹脂3aと同様、透光性、耐熱性、電気絶縁性、柔軟性を有する素材が用いられ、エチレンビニルアセテートを主成分とする熱可塑性の合成樹脂材が好適である。厚さとしては0.3mm以上1.0mm以下程度のシート状形態のものが用いられる。裏面側封止樹脂3bには、受光面側封止樹脂3aと同じ素材を用いてもよいし、別の素材を用いてもよい。
Similar to the light receiving surface side sealing resin 3a, a material having translucency, heat resistance, electrical insulation and flexibility is used for the back surface side sealing resin 3b, and a thermoplastic resin mainly composed of ethylene vinyl acetate is used. A synthetic resin material is preferred. As the thickness, a sheet form having a thickness of about 0.3 mm to 1.0 mm is used. The same material as the light-receiving surface side sealing resin 3a may be used for the back surface side sealing resin 3b, or another material may be used.
この太陽電池パネル100pは図6に上面図を示すような住宅の屋根材を構成するのに用いられる。なお、屋根材の上に実施の形態1の太陽電池パネル10を載せる構造をとってもよい。
This solar cell panel 100p is used to construct a roofing material for a house as shown in a top view in FIG. In addition, you may take the structure which mounts the solar cell panel 10 of Embodiment 1 on a roof material.
比較例の太陽電池パネルでは第1列第1行の太陽電池セルから第2行第2列の太陽電池セルに伸びるタブ線はクランプ状をなし、横方向に伸びる横タブ線と、縦タブ線と、横タブ線とで構成される。第1のタブ線および第2のタブ線と同様の働きをする第1のタブ線、第2のタブ線が形成されている。これに対し実施の形態1の太陽電池パネル100pによれば、比較例の太陽電池パネルにおけるセル間で縦方向に伸びる縦タブ線が不要となる。これにより、縦タブ線での抵抗損失を排除することができると共に材料コストも低減できる。比較例の太陽電池パネルでは、横タブ線と、縦タブ線と、横タブ線は一体構造ではなく、3つのタブ線を接続してクランク形状を構成しているため、縦タブ線の両端に接続箇所が2つ存在するのに対し、実施の形態1の太陽電池パネルでは縦タブ線を排除したことにより接続箇所もなくすことができ、作業効率も高くなるという利点も有する。
In the solar panel of the comparative example, the tab line extending from the solar cell in the first column and the first row to the solar cell in the second row and the second column has a clamp shape, and a horizontal tab line and a vertical tab line extending in the horizontal direction. And horizontal tab lines. A first tab line and a second tab line that function in the same manner as the first tab line and the second tab line are formed. On the other hand, according to the solar cell panel 100p of the first embodiment, the vertical tab line extending in the vertical direction between cells in the solar cell panel of the comparative example becomes unnecessary. Thereby, the resistance loss in the vertical tab line can be eliminated and the material cost can be reduced. In the solar cell panel of the comparative example, the horizontal tab line, the vertical tab line, and the horizontal tab line are not monolithic, but the three tab lines are connected to form a crank shape. Whereas there are two connection locations, the solar cell panel of the first embodiment has the advantage that the connection locations can be eliminated by eliminating the vertical tab lines, and the work efficiency is increased.
実施の形態1の太陽電池パネル100pでは、太陽電池セル1011と太陽電池セル1012との間で、太陽電池セル1011の裏面電極2bに接続され下方に伸びる第2のタブ線22から横タブ線である第3のタブ線23を伸長させるため、そのままでは受光面電極2aに接続された第1のタブ線21と短絡してしまう。そのため、受光面電極2a、裏面電極2bに接続される第1および第2のタブ線21,22の間に絶縁性材24を介在させて、短絡を防ぐ必要がある。
In the solar cell panel 100p of the first embodiment, between the solar battery cells 10 11 and the solar cell 10 12, laterally from the second tab line 22 extending downward is connected to the back electrode 2b of the solar cell 10 11 Since the third tab line 23, which is a tab line, is extended, the first tab line 21 connected to the light receiving surface electrode 2a is short-circuited as it is. Therefore, it is necessary to prevent the short circuit by interposing the insulating material 24 between the first and second tab wires 21 and 22 connected to the light receiving surface electrode 2a and the back surface electrode 2b.
なおこの絶縁性材は、封止樹脂と別の材質の素材を使用しても良いし、封止樹脂が第1のタブ線21と第2のタブ線22との間に入り込むようにタブ線の位置を封止に用いられる調整するようにしても良い。つまり、封止樹脂が、この絶縁性材の役割を果たすようにしてもよい。一般的に、太陽電池パネルの封止材にはEVAが使用されており、EVAは、ラミネート前はシート状であるため、このEVAシートを第1のタブ線21と第2のタブ線22との間にも配置しておきラミネートすることで外観を損ねることなく、短絡を防ぐことができる。
The insulating material may be made of a material different from the sealing resin, or the tab wire so that the sealing resin enters between the first tab wire 21 and the second tab wire 22. You may make it adjust the position used for sealing. That is, the sealing resin may serve as the insulating material. Generally, EVA is used as a sealing material for a solar cell panel. Since EVA is in a sheet form before lamination, the EVA sheet is formed with a first tab wire 21 and a second tab wire 22. By arranging and laminating between them, it is possible to prevent a short circuit without impairing the appearance.
以上説明したように、実施の形態1の太陽電池パネルでは、隣合う太陽電池セル列の段差部に配置されていた縦タブ線が不要となり、この縦タブ線での損失を排除することができると共に、材料コストを低減することも可能となる。一方、従来の台形、もしくは三角形パネルの縦タブ線の両端2カ所のはんだ付けを要するが、実施の形態1の太陽電池パネル100pでは、斜め外形部となる部分で使用する太陽電池セルに装着する第1のタブ線21および第2のタブ線22と第3のタブ線23とを一体形成で構成することで、はんだ付けも不要であり、作業効率を上げることができる。なお、第1のタブ線21および第2のタブ線22と第3のタブ線23との接続は、はんだ付けによってもよいことはいうまでもない。斜め外形部とは外形に斜線部を含む部分をいうものとする。
As described above, in the solar cell panel of Embodiment 1, the vertical tab line arranged in the step portion of the adjacent solar cell row is not necessary, and the loss in this vertical tab line can be eliminated. At the same time, the material cost can be reduced. On the other hand, although soldering is required at two locations on both ends of a conventional trapezoidal or triangular panel vertical tab line, the solar battery panel 100p according to Embodiment 1 is attached to a solar battery cell used in a portion that becomes an oblique outer shape. By configuring the first tab line 21 and the second tab line 22 and the third tab line 23 to be integrally formed, soldering is unnecessary, and work efficiency can be increased. Needless to say, the connection between the first tab line 21 and the second tab line 22 and the third tab line 23 may be performed by soldering. The oblique outer shape portion means a portion including a hatched portion in the outer shape.
実施の形態2.
図7は、実施の形態2にかかる太陽電池パネルを模式的に示す説明図である。図8は、同太陽電池パネルを受光面側から見た図、図9は、同太陽電池パネルを裏面側から見た図、図10は、図7のA-A断面図、図11は、図7のB-B断面図である。実施の形態2においても、わかり易いように最上端の太陽電池セル1011と三列目の上端の太陽電池セル1033では、受光面電極2aに接続される第1のタブ線21を裏面電極2bに接続される第2のタブ線22とずらして書いているが、実際には受光面電極2aに接続される第1のタブ線21と裏面電極2bに接続される第2のタブ線22に左右方向のズレはない。実施の形態2においても実施の形態1と同様、受光面電極2a、裏面電極2b、第1のタブ線21、第2のタブ線は図10および図11に記載しており、平面図である図7から図9では、受光面電極2aおよび裏面電極2bは、第1および第2のタブ線21,22の下に隠れて見えない形状となっている。 Embodiment 2. FIG.
FIG. 7 is an explanatory diagram schematically showing a solar cell panel according to the second embodiment. 8 is a view of the solar cell panel as viewed from the light receiving surface side, FIG. 9 is a view of the solar cell panel as viewed from the back surface side, FIG. 10 is a cross-sectional view taken along the line AA in FIG. FIG. 8 is a sectional view taken along line BB in FIG. Also in the second embodiment, for easy understanding, in the uppermostsolar cell 10 11 and the uppermost solar cell 10 33 in the third row, the first tab wire 21 connected to the light receiving surface electrode 2a is connected to the back electrode 2b. The first tab line 22 connected to the light receiving surface electrode 2a and the second tab line 22 connected to the back surface electrode 2b are actually written. There is no left-right displacement. Also in the second embodiment, as in the first embodiment, the light-receiving surface electrode 2a, the back surface electrode 2b, the first tab line 21, and the second tab line are shown in FIGS. 10 and 11, and are plan views. 7 to 9, the light receiving surface electrode 2 a and the back surface electrode 2 b have shapes that are hidden under the first and second tab lines 21 and 22 and cannot be seen.
図7は、実施の形態2にかかる太陽電池パネルを模式的に示す説明図である。図8は、同太陽電池パネルを受光面側から見た図、図9は、同太陽電池パネルを裏面側から見た図、図10は、図7のA-A断面図、図11は、図7のB-B断面図である。実施の形態2においても、わかり易いように最上端の太陽電池セル1011と三列目の上端の太陽電池セル1033では、受光面電極2aに接続される第1のタブ線21を裏面電極2bに接続される第2のタブ線22とずらして書いているが、実際には受光面電極2aに接続される第1のタブ線21と裏面電極2bに接続される第2のタブ線22に左右方向のズレはない。実施の形態2においても実施の形態1と同様、受光面電極2a、裏面電極2b、第1のタブ線21、第2のタブ線は図10および図11に記載しており、平面図である図7から図9では、受光面電極2aおよび裏面電極2bは、第1および第2のタブ線21,22の下に隠れて見えない形状となっている。 Embodiment 2. FIG.
FIG. 7 is an explanatory diagram schematically showing a solar cell panel according to the second embodiment. 8 is a view of the solar cell panel as viewed from the light receiving surface side, FIG. 9 is a view of the solar cell panel as viewed from the back surface side, FIG. 10 is a cross-sectional view taken along the line AA in FIG. FIG. 8 is a sectional view taken along line BB in FIG. Also in the second embodiment, for easy understanding, in the uppermost
実施の形態2の太陽電池パネル100qでは、図7から9に示すように、第2のタブ線22から、横方向に伸びる第3のタブ線23Sが、太陽電池セル1011,太陽電池セル1033の受光面側で太陽電池基板1上を端縁に沿って横方向に伸びている。そして、第2のタブ線22に接続された第3のタブ線は、太陽電池セル1011,太陽電池セル1033上では裏面側に接続された第1のタブ線21とは太陽電池基板1を挟んで異なる側に配され短絡されることなく、横方向に伸びており、隣の太陽電池セル列の最上端の太陽電池セル1022,1044の受光面電極2aに接続された第1のタブ線21に接続される点が異なるのみである。
In solar cell panel 100q of the second embodiment, as shown in FIGS. 7 to 9, third tab wire 23S extending in the lateral direction from second tab wire 22 includes solar cell 10 11 , solar cell 10. On the light receiving surface side of 33, the surface of the solar cell substrate 1 extends in the lateral direction along the edge. The third tab line connected to the second tab line 22 is different from the first tab line 21 connected to the back surface side on the solar battery cell 10 11 and the solar battery cell 10 33. The first is connected to the light-receiving surface electrode 2a of the uppermost solar cells 10 22 , 10 44 of the adjacent solar cell row, extending in the lateral direction without being short-circuited with being sandwiched between them. The only difference is that it is connected to the tab line 21.
従って、図7のA-A断面およびB-B断面を図10および図11に示すように、第1のタブ線21と第2のタブ線22とが交差する部分に太陽電池基板1が介在することになり、短絡を防止することが可能となる。
Therefore, as shown in FIGS. 10 and 11 in the AA cross section and the BB cross section of FIG. 7, the solar cell substrate 1 is interposed at the portion where the first tab line 21 and the second tab line 22 intersect. Therefore, it is possible to prevent a short circuit.
すなわち、第3列の最上端である第3列第3行の太陽電池セル1033の裏面電極2bに接続される第2のタブ線22に接続され、横方向に伸びる第3のタブ線23Sが、隣の太陽電池セル列である第4列の最上端の太陽電池セル1044の受光面電極2aに接続された第1のタブ線21に接続される。実施の形態1と同様、最上端には1個の太陽電池セル1011のみ、第2行には2個の太陽電池セル1012,1022、第3行には3個の太陽電池セル1013,1023,1033、第4行には4個の太陽電池セル1014,1024,1034,1044が配されている。そして、太陽電池パネル100qの下方に向かって各太陽電池セル10の受光面10A側から裏面10B側に向かう第1のタブ線21、各太陽電池の裏面10B側から受光面10A側に向かう第2のタブ線22、横方向に伸びる第3のタブ線23Sとで相互接続がなされている。図7に示すように、最上端の太陽電池セル1011の裏面電極2bに接続される第2のタブ線22に接続され、横方向に伸びる第3のタブ線23Sがその下の太陽電池セル1012側で太陽電池基板1上をとおり、隣の太陽電池列である第2列の最上端の太陽電池セル1022とを接続される。また、第3列の最上端である第3列第3行の太陽電池セル1033の裏面電極2bに接続される第2のタブ線22に接続され、横方向に伸びる第3のタブ線23Sがその下の太陽電池セル1034側で太陽電池基板1上をとおり、隣の太陽電池セル列である第4列の最上端の太陽電池セル1044の受光面電極2aに接続された第1のタブ線21に接続される。また、第4列の太陽電池セル1044の裏面電極2bに接続された第2のタブ線22は太陽電池パネル100qの下端を通り、外部接続端子22Tで、外部接続がなされる。一方第1列の下端である第4行の太陽電池セル1014の受光面電極2aに接続された第1のタブ線21は太陽電池パネル100qの下端に位置する、外部接続端子21Tで、外部接続がなされる。
That, is connected to the second tab line 22 connected to the third column third row back electrode 2b of the third row of the solar cell 10 33 is the uppermost end of the third tab wire 23S extending laterally but is connected to the first tab line 21 connected to the light-receiving surface electrode 2a of the fourth column of the uppermost end of the solar cell 10 44 is next to the solar battery cell array. As in the first embodiment, only one solar cell 10 11 is provided at the uppermost end, two solar cells 10 12 , 10 22 are provided in the second row, and three solar cells 10 are provided in the third row. 13 , 10 23 , 10 33 , and four solar cells 10 14 , 10 24 , 10 34 , 10 44 are arranged in the fourth row. And the 1st tab wire | line 21 which goes to the back surface 10B side from the light-receiving surface 10A side of each photovoltaic cell 10 toward the downward direction of the solar cell panel 100q, and 2nd which goes to the light-receiving surface 10A side from the back surface 10B side of each solar cell. The tab line 22 and the third tab line 23S extending in the lateral direction are interconnected. As shown in FIG. 7, the third tab line 23 </ b> S connected to the second tab line 22 connected to the back electrode 2 b of the uppermost solar battery cell 10 11 and extending in the lateral direction is the solar battery cell below it. 10 12 side by the solar cell substrate 1 as is connected with the second column of the uppermost end of the solar cell 10 22 is next to the solar cell strings. Also connected to the second tab line 22 connected to the third column third row back electrode 2b of the third row of the solar cell 10 33 is the uppermost end of the third tab wire 23S extending laterally There as on the solar cell substrate 1 in the solar cell 10 34 of the underlying, first connected to the light-receiving surface electrode 2a of the fourth column of the uppermost end of the solar cell 10 44 is next to the solar battery cell array Are connected to the tab line 21. The second tab line 22 connected to the back electrode 2b of the fourth column of the solar cell 10 44 passes through the lower end of the solar cell panel 100q, the external connection terminal 22T, the external connection is made. While the first tab line 21 connected to the light-receiving surface electrode 2a of the fourth row of the solar cell 10 14 is a lower end of the first row is located at the lower end of the solar cell panel 100q, the external connection terminal 21T, external A connection is made.
以上説明したように、実施の形態2の太陽電池パネル100qでは、第1列最上端の太陽電池セル1011および第3列最上端の太陽電池セル1033の第2のタブ線22は太陽電池基板1上で止まり、第2のタブ線22の下端は太陽電池基板1上すなわち太陽電池基板1が存在する領域で横方向の第3のタブ線23に接続され、セル上から伸長しない。つまり、図7および図8では第2のタブ線22の下端は太陽電池基板1の下側、図9では第2のタブ線22の下端は太陽電池基板1の上側で、太陽電池基板1に当接している。このため、第1のタブ線21との間には太陽電池基板1が介在することで太陽電池基板1が絶縁性材の役割を果たすため、短絡を確実に防ぐことができる。他の効果については実施の形態1の太陽電池パネル100pと同様であり、比較例の太陽電池パネルにおいて隣合う太陽電池セル列の段差部に配置されていた縦タブ線が不要となる。従って、この縦タブ線での損失を排除することができると共に、材料コストを低減することも可能となる。また、実施の形態2の太陽電池パネル100qでは、斜め外形部となる部分で使用する太陽電池セルに装着する第1のタブ線21および第2のタブ線22と第3のタブ線23とを一体成形で構成することで、はんだ付けを不要とすることができ、作業効率を上げることができる。
As described above, in the solar cell panel 100q of the second embodiment, the second tab line 22 of the first row uppermost end of the solar cell 10 11, and the third column uppermost end of the solar cell 10 33 solar cell It stops on the board | substrate 1, and the lower end of the 2nd tab wire | line 22 is connected to the 3rd tab wire | line 23 of the horizontal direction on the solar cell board | substrate 1, ie, the area | region where the solar cell board | substrate 1 exists, and does not extend | expand from the cell top. That is, in FIG. 7 and FIG. 8, the lower end of the second tab wire 22 is on the lower side of the solar cell substrate 1, and in FIG. 9, the lower end of the second tab line 22 is on the upper side of the solar cell substrate 1. It is in contact. For this reason, since the solar cell substrate 1 plays the role of an insulating material by interposing the solar cell substrate 1 between the first tab wires 21, a short circuit can be reliably prevented. About another effect, it is the same as that of the solar cell panel 100p of Embodiment 1, and the vertical tab line arrange | positioned in the level | step-difference part of the adjacent photovoltaic cell row | line | column in the solar cell panel of a comparative example becomes unnecessary. Therefore, it is possible to eliminate the loss in the vertical tab line and reduce the material cost. Moreover, in the solar cell panel 100q of Embodiment 2, the 1st tab wire | line 21 and the 2nd tab wire | line 22 with which it attaches to the photovoltaic cell used in the part used as a diagonal outline part, and the 3rd tab wire | line 23 are provided. By comprising by integral molding, soldering can be made unnecessary and work efficiency can be raised.
以上のように、第3のタブ線23Sは、太陽電池セル上を、行方向に伸長して、隣設する太陽電池セル列の第1または第2のタブ線21,22に接続されているため、第1および第2のタブ線21,22の短絡を防止することができる。
As described above, the third tab wire 23S extends in the row direction on the solar cell and is connected to the first or second tab wire 21 or 22 of the adjacent solar cell column. Therefore, a short circuit between the first and second tab wires 21 and 22 can be prevented.
実施の形態3.
図12は、実施の形態3の太陽電池パネルを模式的に示す図である。実施の形態2の太陽電池パネルでは、各行の太陽電池セルを揃えて配列したが、実施の形態3の太陽電池パネル100sでは、第2列および第4列上端の太陽電池セルを4分の1ピッチ程度上方に配置し、第3のタブ線23Sが太陽電池基板1上に配されるようにしている。ここで1ピッチは太陽電池セルの行中心から行中心までの距離をいうものとする。また、第2列および第4列下端の太陽電池セルが4分の1ピッチ程度上方に配されることで、下方に伸びる第2のタブ線22の下端も短くしたりあるいは太陽電池基板1上に配されるようにしている。他の構成は実施の形態2と同様であるためここでは説明を省略する。 Embodiment 3 FIG.
FIG. 12 is a diagram schematically showing a solar cell panel according to the third embodiment. In the solar panel of the second embodiment, the solar cells in each row are aligned and arranged, but in thesolar panel 100s of the third embodiment, the solar cells at the upper end of the second column and the fourth column are one-fourth. The third tab wire 23 </ b> S is arranged on the solar cell substrate 1 so as to be disposed about the pitch. Here, 1 pitch means the distance from the row center of the solar battery cell to the row center. Moreover, the lower end of the second tab line 22 extending downward is shortened by arranging the solar cells at the lower end of the second row and the fourth row about a quarter pitch, or on the solar cell substrate 1. To be arranged in. Since other configurations are the same as those of the second embodiment, description thereof is omitted here.
図12は、実施の形態3の太陽電池パネルを模式的に示す図である。実施の形態2の太陽電池パネルでは、各行の太陽電池セルを揃えて配列したが、実施の形態3の太陽電池パネル100sでは、第2列および第4列上端の太陽電池セルを4分の1ピッチ程度上方に配置し、第3のタブ線23Sが太陽電池基板1上に配されるようにしている。ここで1ピッチは太陽電池セルの行中心から行中心までの距離をいうものとする。また、第2列および第4列下端の太陽電池セルが4分の1ピッチ程度上方に配されることで、下方に伸びる第2のタブ線22の下端も短くしたりあるいは太陽電池基板1上に配されるようにしている。他の構成は実施の形態2と同様であるためここでは説明を省略する。 Embodiment 3 FIG.
FIG. 12 is a diagram schematically showing a solar cell panel according to the third embodiment. In the solar panel of the second embodiment, the solar cells in each row are aligned and arranged, but in the
上記構成により、配線長の低減をはかることができる。
With the above configuration, the wiring length can be reduced.
なお、第2列および第4列下端の太陽電池セルが4分の1ピッチ程度上方に配されることで、下方に伸びる第2のタブ線22の下端はそのまま、太陽電池セルを構成する太陽電池基板1の外側まで導出して配されるようにしてもよい。
In addition, the solar cells constituting the solar cells are formed with the lower ends of the second tab wires 22 extending downward as the solar cells at the lower ends of the second row and the fourth row are arranged about a quarter pitch upward. The battery substrate 1 may be led out to the outside.
また、実施の形態1から3では、台形状の太陽電池パネルについて説明したが、台形もしくは三角形など、斜め外形部すなわち、外形に斜線部を有する太陽電池パネルに限定されるものではなく、太陽電池パネルとしては、正方形あるいは長方形であり、太陽電池セルのみが、各列で同数ではなく、欠落された構成の場合にも適用可能である。例えば、屋根材兼用型の太陽電池パネルの場合、明りとり用の天窓を必要とする場合には、天窓に相当する領域に太陽電池セルを配さない構成とする場合に、上記実施の形態1から3の太陽電池パネルを適用することが、可能である。また、太陽電池パネル上の太陽電池セル欠落部は端部に限定されることなく、列あるいは行の途中であってもよい。その場合は、第3のタブ線は、接続用タブ線であればよく、横方向に伸びるものに限定されることなく伸長方向は適宜変更可能である。
Further, in Embodiments 1 to 3, the trapezoidal solar cell panel has been described. However, the present invention is not limited to a solar cell panel having a diagonal outer shape, that is, a hatched portion, such as a trapezoid or a triangle. As a panel, it is square or a rectangle, and only a photovoltaic cell is applicable to the case where it is not the same number in each row | line | column, but is a missing structure. For example, in the case of a solar cell panel that also serves as a roofing material, in the case where a skylight for lighting is required, when the solar cell is not arranged in a region corresponding to the skylight, the first embodiment is used. It is possible to apply from 3 to 3 solar panels. Further, the solar cell missing portion on the solar cell panel is not limited to the end portion, and may be in the middle of the column or row. In this case, the third tab line may be a connection tab line, and the extension direction can be changed as appropriate without being limited to the one extending in the horizontal direction.
また、実施の形態1から3では、第1の電極を受光面電極、第2の電極を裏面電極としたが、これに限定されることなく、第1の電極を裏面電極、第2の電極を受光面電極としてもよい。また、本実施の形態1から3の構成は、太陽電池セルの背面に第1および第2の電極が形成されているいわゆる背面取出し構造の太陽電池セルにも適用可能であるが、第1のタブ線21と、第2のタブ線22および第3のタブ線との交差部により確実で絶縁性の高い絶縁体を介在させる必要がある。
In the first to third embodiments, the first electrode is a light-receiving surface electrode and the second electrode is a back electrode. However, the present invention is not limited to this, and the first electrode is a back electrode and the second electrode. May be used as the light receiving surface electrode. Further, the configurations of the first to third embodiments can be applied to a solar cell having a so-called rear extraction structure in which the first and second electrodes are formed on the back surface of the solar cell. It is necessary to interpose a reliable and highly insulating insulator at the intersection of the tab line 21 with the second tab line 22 and the third tab line.
また、実施の形態1から3では、両面ガラスタイプの太陽電池パネルについて説明したが、バックフィルムを用いた太陽電池パネルをはじめ、種々の太陽電池パネルに適用可能である。
In Embodiments 1 to 3, the double-sided glass type solar cell panel has been described. However, the present invention can be applied to various solar cell panels including a solar cell panel using a back film.
本発明のいくつかの実施の形態を説明したが、これらの実施の形態は、例として提示したものであり、発明の範囲を限定することは意図していない。これら新規な実施の形態は、その他の様々な形態で実施されることが可能であり、発明の要旨を逸脱しない範囲で、種々の省略、置き換えまたは変更を行うことができる。これら実施の形態やその変形は、発明の範囲や要旨に含まれるとともに、請求の範囲に記載された発明とその均等の範囲に含まれる。
Although several embodiments of the present invention have been described, these embodiments are presented as examples and are not intended to limit the scope of the invention. These novel embodiments can be implemented in various other forms, and various omissions, replacements, or changes can be made without departing from the spirit of the invention. These embodiments and modifications thereof are included in the scope and gist of the invention, and are included in the invention described in the claims and the equivalents thereof.
1 太陽電池基板、2a 受光面電極、2b 裏面電極、3a 受光面側封止樹脂、3b 裏面側封止樹脂、4a 第1のガラス板、4b 第2のガラス板、10,1011,1012,1013,1014,1022,1023,1024,1033,1034,1044 太陽電池セル、20 タブ線、21 第1のタブ線、22 第2のタブ線、23,23S 第3のタブ線、21T,22T 外部接続端子。
1 the solar cell substrate, 2a the light-receiving surface electrode, 2b back electrode, 3a-receiving surface side sealing resin, 3b backside sealing resin, 4a first glass plate, 4b second glass plate, 10, 10 11, 10 12 , 10 13 , 10 14 , 10 22 , 10 23 , 10 24 , 10 33 , 10 34 , 10 44 solar cells, 20 tab line, 21 first tab line, 22 second tab line, 23, 23S 3 tab wires, 21T, 22T External connection terminals.
Claims (5)
- 列間で行数の異なる部分を有し、複数行複数列に配列接続された太陽電池セルと、
前記太陽電池セル間を接続するタブ線とを備え、
前記太陽電池セルからなる各列のセル群が、
前記太陽電池セルのうち、太陽電池セルの第1の電極と、次行の太陽電池セルの第2の電極とを接続する第1のタブ線と、当該太陽電池セルの第2の電極と、前行の太陽電池セルの第1の電極とを接続する第2のタブ線とで接続されており、
前記各列を構成する前記太陽電池セルの上端に位置する太陽電池セルと、隣接列の上端に位置する太陽電池セルとの間で、セル数の差に起因する段差が存在する部分では、上端が高い方の列の上端に位置する太陽電池セルの前記第2のタブ線が下方に導出され、行方向に形成された第3のタブ線によって、隣接行の第1のタブ線の上端に接続されたことを特徴とする太陽電池パネル。 Solar cells that have portions with different numbers of rows between columns and are arranged and connected in multiple rows and multiple columns,
A tab wire for connecting the solar cells,
A cell group in each row composed of the solar cells,
Among the solar cells, a first tab line connecting the first electrode of the solar cell and the second electrode of the solar cell of the next row, the second electrode of the solar cell, It is connected with a second tab line connecting the first electrode of the preceding solar cell,
In the portion where there is a step due to the difference in the number of cells, between the solar cell located at the upper end of the solar cell constituting each row and the solar cell located at the upper end of the adjacent row, the upper end The second tab line of the solar cell located at the upper end of the higher column is led downward, and the third tab line formed in the row direction is connected to the upper end of the first tab line of the adjacent row. A solar panel characterized by being connected. - 前記各列のセル群を構成する前記太陽電池セルは、
前記太陽電池セルの受光面側に配された第1のガラス板と、
前記太陽電池セルの前記受光面側に対向する裏面側に配された第2のガラス板と、
前記第1のガラス板および第2のガラス板の間に、前記第1のタブ線から第3のタブ線とともに太陽電池セルを封止する封止樹脂とを備えたことを特徴とする請求項1に記載の太陽電池パネル。 The solar cells constituting the cell group in each row are
A first glass plate disposed on the light receiving surface side of the solar battery cell;
A second glass plate disposed on the back surface side facing the light receiving surface side of the solar battery cell;
The sealing resin which seals a photovoltaic cell with the 3rd tab wire from the 1st tab line between the 1st glass plate and the 2nd glass plate was provided. The solar cell panel described. - 前記上端の太陽電池セルの下方に導出された前記第1のタブ線と前記第2のタブ線との間に絶縁シートが介在せしめられたことを特徴とする請求項1または2に記載の太陽電池パネル。 3. The sun according to claim 1, wherein an insulating sheet is interposed between the first tab line and the second tab line led out below the solar cell at the upper end. Battery panel.
- 前記第3のタブ線は、前記太陽電池セル上を、行方向に伸長して、隣設する太陽電池セル列の第1のタブ線および第2のタブ線に接続されたことを特徴とする請求項1または2に記載の太陽電池パネル。 The third tab line extends in the row direction on the solar battery cell and is connected to the first tab line and the second tab line of the adjacent solar battery cell row. The solar cell panel according to claim 1 or 2.
- 外形に斜線部を有することを特徴とする請求項1から4のいずれか1項に記載の太陽電池パネル。 The solar cell panel according to any one of claims 1 to 4, wherein the outer shape has a hatched portion.
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JP2017501578A JP6289725B2 (en) | 2015-02-23 | 2015-02-23 | Solar panel |
CN201580070160.6A CN107155376B (en) | 2015-02-23 | 2015-02-23 | Solar battery panel |
PCT/JP2015/055048 WO2016135827A1 (en) | 2015-02-23 | 2015-02-23 | Solar battery panel |
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WO2019044580A1 (en) * | 2017-08-31 | 2019-03-07 | 京セラ株式会社 | Solar cell device and solar cell array |
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CN107155376B (en) | 2019-11-15 |
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JPWO2016135827A1 (en) | 2017-06-08 |
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