WO2016117896A1 - Multifunctional folding apparatus - Google Patents
Multifunctional folding apparatus Download PDFInfo
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- WO2016117896A1 WO2016117896A1 PCT/KR2016/000521 KR2016000521W WO2016117896A1 WO 2016117896 A1 WO2016117896 A1 WO 2016117896A1 KR 2016000521 W KR2016000521 W KR 2016000521W WO 2016117896 A1 WO2016117896 A1 WO 2016117896A1
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- Prior art keywords
- bending
- mold assembly
- mold
- assembly
- frame
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/04—Bending sheet metal along straight lines, e.g. to form simple curves on brakes making use of clamping means on one side of the work
Definitions
- the present invention relates to a metal panel bending apparatus, and more particularly, to a multifunctional bending apparatus configured to perform shearing, bending, and forming in a single bending apparatus.
- a device known as a paneling or bending machine is known as a device that cuts, bends and molds various shapes to produce flat metal panels in a desired profile.
- the mechanisms are mainly divided into dies and punches as tools for producing products by shearing, bending, and forming materials by using materials such as plasticity, malleability, ductility, and fluidity. It is known that various processes such as shearing, bending, and beading are performed by mounting a panel on an upper die and pressing it with a punch for linear reciprocation.
- the punch movement is mainly performed by vertical reciprocating movement, and the power is using a hydraulic cylinder according to the required performance.
- the mechanisms are mainly divided into dedicated machines such as shearing machines, bending machines, molding machines, etc. according to their use.
- a conventional bending machine includes a die (D) and a punch (P).
- the die may be variously bent to obtain an optimal bending product in consideration of various factors such as material, thickness, and bending angle of the workpiece. It is made by grooving at an angle, and it is made to perform bending while replacing.
- It comprises a pair of bending blades, one top or one bottom, a fixed bending counter blade and an interactable blank holder.
- the bending blade is preferably supported by a C-shaped function arm so that the C-shaped structure is movable vertically so that one or the other blade is attached to the edge of the metal plate to bend to form a band downward or upward.
- the counter blade is integrated into the base of the machine and places a metal plate for bending.
- the counter blade is a single piece and has a horizontal edge for pushing the metal plate as one of the bending blades is bent downward or upward.
- the blank holder is used to hold the metal plate bonded to the counter blades during the bending operation so that the band will be straight and have a small radius of curvature.
- the operating edge of the blank holder above the edge of the counterblade is known to assist the blade used to bend down or upward the metal plate held tightly between the blank holder and the counterblade.
- the bending machine having the C-shaped blade has the advantage that the bending direction can be continuously processed upward or downward while continuously conveying the panel, so that specific bending processing is quick and the lower die mold is excluded.
- the C-type blade is configured to drive while rotating around the rotation axis has a disadvantage in that it is difficult to control the clearance or must be precisely controlled at a very high cost.
- the various processes may include shearing, bending, beading, which is one of molding operations, and the like.
- Shearing is usually done by cutting a sheet with an equipment called a shearing machine.
- a shearing machine Considering the use of cutting dies and punches, the weight of dies and punches is heavy and dangerous to replace. Extremely rare. That is, the cutting edge and the bending process are provided by the respective dedicated machines, and thus there is a closed end.
- the present invention is to solve the problems of the prior art as described above has the following problems.
- the present invention is to provide a multi-functional bending device made to shear, bend, forming processing for a plate material to be folded in a single facility.
- the present invention is to provide a multi-functional bending device made to bend at the required bending angle by transferring the bending position in the rotational motion while transmitting power to form a cutting or bending in a linear motion (Linear Motion).
- the present invention is to provide a multi-functional bending device that can be made of a plurality of types of shearing, bending and forming process by forming a mold assembly consisting of selectively assembling a plurality of molds (punch) having a unique function individually.
- the present invention is to make the bending angle range to be bent at a selected angle of the right angle, acute angle or obtuse angle and the rotational movement of the bending angle is supported by a computer numerical controller (CNC), without changing the die and punch It is to provide a multifunctional bending device that can bend the process.
- CNC computer numerical controller
- the present invention made to solve the above problems is a counter blade fixed to the frame constituting the main body, a material holder for pressing and fixing the material during the bending operation, and to fix the panel to be folded by the counter blade and the material holder to the panel
- the mold assembly constituting the bending or deflection bending is coupled to both ends of the mold assembly to the rotatable assembly so as to be rotatable, so that the entire mold assembly is rotated and moved according to the up and down bending angles, and a straight line at the position where the inclination by the rotational movement is completed.
- the movement is implemented to achieve the machining of said different bending angles.
- the rotating body forming the rotation of the mold assembly is accompanied by CNC control, and may adopt a servo motor for rotational driving, or may be achieved by applying a servo cylinder controlled by servo.
- the mold assembly may include a mold assembly having a plurality of molds mounted on the counter blades such that a plurality of molds are mounted on the panel so as to achieve any one of a process selected from shearing, bending, and molding, wherein the mold assembly is a panel to be folded. It includes a shear mold for cutting about, a lower bending mold forming a downward bending, an upper bending mold forming an upward bending, and a round mold for rolling round such as curling.
- the present invention it is possible to reduce the economic burden of having a dedicated machine such as a shearing machine, a bending machine, a molding machine and the like as in the prior art, and compared to the case where each of the dedicated units is provided in the facility introduction space of the factory. It is possible to process variously with only the facility, and the space burden is greatly reduced, and it is possible to combine the processing required in a single facility, compared to moving to different dedicated facilities according to different processes such as shearing, bending, and forming between operations. As a result, workability is increased, thereby increasing productivity.
- the present invention is a variety of possible operations, such as V, U, L and channels, curling in the case of bending, and in the case of V bending does not require a separate mold in forming the acute angle or obtuse angle, only by CNC control Since the mold forming the bending is precisely angle controlled, the pressure bending is performed while the mold assembly is moved at the control angle, and thus there is no replacement of the mold, and the bending can be realized at various bending angles.
- 1 is an external view showing a conventional bending machine.
- FIG. 2 is a schematic side view of a device in accordance with the present invention.
- Figure 3a is a front state configuration diagram for the mold assembly portion of the present invention.
- FIG. 3B is a view of a rotating assembly showing the "A" directional view of FIG. 3A;
- Figure 3c is a plan view of the state of the mold assembly portion of the present invention.
- 3D and 3E are perspective views of a mold base ram taken from FIG. 3A.
- Figure 3f is a perspective view of the main portion extracted in Figure 3a.
- FIG. 3G is an exploded perspective view of partially omitted main parts extract of FIG. 3A; FIG.
- Figure 4a is a front view state configuration for the material holder portion of the present invention.
- Figure 4b is a plan state configuration diagram for the material holder portion of the present invention.
- Figure 4c is a perspective view of the material holder plate portion of the present invention.
- FIG. 4D is a side view of FIG. 4A.
- Figure 5 is an excerpt of the main portion showing a modified embodiment of the rotor assembly drive of the present invention.
- FIG. 6 is a use state diagram showing an example of bending of the present invention.
- FIG. 7 is a cross-sectional view showing a panel variously bent in accordance with the present invention.
- the present invention provides a counter blade 6 fixed to the frame 11 constituting the main body 1 and a material holder 7 for pressing and fixing the panel material during the bending operation, as shown in FIG.
- a mold assembly 2 for fixing the panel 8 to be folded by a material holder 7 and applying bending or cutting to the panel 8 to form a bending or cutting, and the mold assembly around the counter blade.
- a rotor assembly 4 which rotates (2) to move to a variable position, and a guider 3 configured between the mold assembly and the rotor assembly, which guides and guides the linear movement of the mold assembly and transmits rotational force. It is made so that it can be bent, cut and linearly bent by bending the mold assembly.
- the mold assembly 2 couples both ends of the ram 20 to the rotor assembly 4 so that the entire mold assembly is rotated and moved according to the up and down bending angles, while the rotation movement is completed.
- the mold assembly 2 couples both ends of the ram 20 to the rotor assembly 4 so that the entire mold assembly is rotated and moved according to the up and down bending angles, while the rotation movement is completed.
- the rotation angle driving of the rotating assembly 4, which constitutes the rotation of the mold assembly 2 is preferably accompanied by CNC control, and may adopt the servo motor 48 for rotation driving, or may be servo controlled. It may be achieved by adopting a driving source.
- the mold assembly 2 comprises a mold assembly having a ram 20 configured to mount a plurality of molds to a panel to achieve any one of a process selected from shearing, bending, and molding, wherein the mold assembly is a bending object.
- Ram 20 of the mold assembly 2 is made to extend in the transverse direction along the left and right width direction of the main frame, it is made to apply a processing force linearly by fastening the rod of the fluid cylinder 21 on both ends of the ram.
- Both ends of the ram 20 are perforated by the oil hole 24 on the sliding surface 25 and the sliding surface to be inserted into the guide (3).
- the mold assembly 2 has a sliding surface 25 at both ends, which is configured to be coupled to the guider 3 and is linearly guided by the guider, thereby transmitting a processing force.
- the processing force is achieved by the fluid cylinder 21 which drives the mold assembly 2 linearly.
- the fluid cylinder 21 is formed by fixing one end of a flange to a plurality of guiders 3 coupled to both ends of the ram of the mold assembly and engaging the rod end to the cylinder rod fastening part provided on the ram 20 of the mold assembly.
- the mold 20 of the mold assembly 2 forms a second mold binding portion 202 by forming and spaced apart from the top to form the first mold binding portion 201 from the top to mount at least a plurality of molds.
- the separation space of the binding portion is recessed to form the first skin portion 211, and the second mold-binding portion 202 is formed by forming the second skin portion 212 penetrated perforated (see FIGS. 3D and 3E). .
- the first and second mold engagement parts 201 and 202 are formed by processing a long groove in the transverse direction so as to be fitted butt with the protrusion of the mold and forming a plurality of bolt fastening holes in the groove.
- the mold to be bound to the first and second mold binding parts can be used in various ways depending on the required use such as bending, cutting and molding, and each mold binding part has a single mold binding to separate the upper and lower ends of the mold. Because it consists of two molds.
- the first mold 22, which is bound to the first mold binding unit 201 may mainly be used by providing a bending mold to the upper side and a lower bending mold to the lower side, and a second mold binding unit to the second mold binding unit 202.
- the mold 23 is provided with a sharing mold for inserting and cutting a panel by the second cover portion 212 opened at the bottom thereof at the lower side thereof, and the upper side thereof can be used by mounting a mold serving as an upper bending mold.
- the panel 8 is cut to a specific length so that the cutting process can be carried out by passing through at least the necessary length through the cut-off hole.
- the first evacuation portion 211 adopts a design depth of about 45 mm so that the lower bending and the upper bending can be continuously performed by the die blade positioned above and below. This depth can be used to bend the panel.
- the through-hole is constructed by penetrating like the second cover 212, the bending panel may be bent while continuously moving to the through-coating portion.
- the first and second mold binding parts are provided on the ram in the upper and lower parts, and two molds are mounted in the binding part, two functions are performed for each mold, so that a total of four functions can be achieved.
- the guider (3) is made of a frame (31) of the "C" channel, one end of the side is made open, the lower end is formed by forming a flange 32 for fastening the fluid cylinder (21).
- a fluid cylinder rod through hole is formed in the center of the flange.
- the sliding guides 35 are spaced apart from each other and fixed to the inner ends of the frame, and the sliding surfaces 25 of both ends of the ram 20 are inserted into the spaced spaces so that the sliding guides 35 slide to each other. ) Is applied to the oil inflow.
- This sliding guide can be understood as an oilless plate, for example.
- the guider 3 is interposed between the rotor assembly 4, which is installed at both ends of the mold assembly 2, and guides linear driving to achieve rotation of the mold assembly 2.
- the rotor assembly 4 is made to rotate by an external drive source to rotate the mold assembly to the deflected position.
- the rotor assembly 4 includes a servo motor SM as an external drive source.
- It may consist of a hydraulic cylinder for servo control by an external drive source.
- the rotor assembly 4 forms a gear disk 42 coupled to the guider 3 to transmit the driving force of the servo motor through the guider 3, and a gear group for transmitting rotational power to the gear disk, thereby forming the servo motor. Is done in combination.
- the rotating body assembly 4 includes the main frame 11 and the frame 11 so as to reinforce the bearing 12 and to incorporate the bearing 13 in the bearing inner diameter.
- the outer one surface protrudes the shaft 41 It forms and forms the gear disc 42.
- the insertion groove 43 is formed as a step and is applicable to any structure that prevents slipping with the frame 31 to be coupled.
- the bearing 11 is penetrated and installed through the frame 11, and the bearing 15 is coupled to the bearing inner diameter, but the bearing 15 is symmetrically configured on the opposite side, and the gear disk 42 is engaged.
- the inner gear 44 is coupled to the shaft 45 and the outer gear 46 is coupled to the end of the shaft 45 so that the servo motor SM having the drive gear 47 in the outer gear 46 is used as the driving source. It is done in combination.
- the rotor assembly 4 of the present invention has a predetermined angle in a direction opposite to the mold assembly rotation from the center of the vertical axis of the gear disc 42 so as to exclude interference with the ram 20 or the fluid cylinder 21 of the mold assembly 2. (theta))
- the inner and outer gears 44 and 46 are comprised in the rotated position.
- FIG. 3B This may be illustrated as shown in FIG. 3B, which is shown with reference to the view “A” direction in the drawing of FIG. 3A.
- the shaft 41 of the gear disk 42 which substantially drives the mold assembly 2 and the shaft 45 which is driven by the servomotor SM power are configured to have a certain angle square with each other. About 45 ⁇ 55 ° is possible.
- the material holder 7 is fixed to the panel 8, which is brought into contact with the counter blade 6 while interposed by the force of the fluid cylinder, and is secured so that the part to be processed such as bending or cutting does not shake or be pushed during processing. It makes up the structure to hold.
- the material holder 7 of the present invention mounts the blade 72 which abuts against the surface of the counter blade at the lower end, and mounts the material holder plate 71 and the plate 71 to which the blade is fixed by a plurality of fastening pieces 73. It consists of a fluid cylinder (76) for transmitting a linear kinetic force, on both ends of the plate (71) to form a sliding surface (75) perforated with an oil hole (74), and at the top is spaced apart laterally from the center in the rod bracket ( 77) is made by welding.
- the guider (5) stands on the main frame (11) to form a frame (51) welded and opposed to form a "c" shaped channel, and the fixing frame (51) is provided to face the inside of the main frame (11) plate (71). ) Is constructed to support sliding.
- sliding guides 75 are spaced apart from each other and built on three surfaces, and are fixed by bolts, and sliding surfaces 75 at both ends of the plate 71 are spaced apart from each other. ) Is combined to slide.
- Oil ball 74 is made so that the oil is applied inflow is made to lower the coefficient of friction during linear operation.
- This sliding guide can also be understood as an oilless plate, for example, as described above.
- the fluid cylinder 76 is formed by coupling a cylinder fixing pivot to the frame 110 welded to the frame 11 and the bracket 112 provided on the frame.
- the material holder 7 is configured to be coupled to the slope while maintaining the same tip as the tip of the counter blade (6).
- Inclined slope formation is adopted to improve workability by widening the rotation angle of the ram as much as possible when the work is achieved, such as when the ram 20 is rotated downwardly or bent while the ram 20 is rotated by the rotor assembly 4.
- the present invention may be made of a hydraulic cylinder for servo control by an external drive source.
- the rotor assembly 4 forms a gear disc 42 engaged with the guider 3 to transmit the driving force of the servo motor through the guider 3, and a gear group for transmitting rotational power to the gear disc.
- a servo hydraulic cylinder (481) as a drive source and coupled to the rack drive gear 471 to the end of the cylinder rod may be made to transmit power to the outer gear 46 as a rack gear (see Figure 5).
- the servo hydraulic cylinder 481 is also controlled by the controller (not shown) that controls the CNC, so that the final rotation angle control of the gear far end 42 can be made.
- a mold necessary for the ram 20 is mounted in order to perform a work such as bending or cutting.
- the mold may be used by selectively applying all kinds of molds, such as a shaling mold for cutting, a bending mold having a bent surface, a mold for bending, or a mold for folding processing.
- molds such as a shaling mold for cutting, a bending mold having a bent surface, a mold for bending, or a mold for folding processing.
- the panel 8 is supplied from the front or rear side of the bending device of the present invention.
- a lower through-hole 212 is provided in the lower portion of the second mold binding unit 202.
- the panel 8 is mounted in the state where the panel 8 is passed through the escape portion 212 to achieve cutting driving.
- the escape portion 212 is made by perforating.
- the panel on the counter blade 6 is press-fixed with the material holder 7 while continuously feeding the panel from one side of the bending device to the other side, and then the bending device is driven to drive the bending machine.
- the cutting operation can be achieved by driving together.
- the cutting drive of the bending device is prepared at the position where the cutting mold mounted on the ram 20 moves to the upper part of the panel 8, and the cutting is performed when the ram 20 descends by the driving of the fluid cylinder 21.
- the cutting stroke is completed again as the ram 20 is raised, and then the lowering cutting process is repeatedly performed.
- FIG. 6B illustrates a process of pushing upward in the upward direction by using a bending blade of the second mold 23 and bending upward by 90 °.
- 6C illustrates a process of being pushed downward by 90 ° using the bending blade of the first mold 22.
- FIG. 6F shows that the bending jig 701 which removes the end blade 72 of the material holder 4 and forms ar for bending in this position is replaced, and the panel 8 material is pressed against the bottom.
- the panel 8 cut and cut to a certain size can be used to achieve specific bending or forming in the end or inside the plane.
- the types of bending can be any type.
- simple bending, folding, hemming, bending, and the like may be continuously processed, and a certain slope may be formed, thereby forming various panels.
- main body 2 mold assembly
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Abstract
The present invention relates to a folding apparatus for folding a plate such as a metal plate, and the purpose of the present invention is to provide a multifunctional folding apparatus configured to enable shearing, bending and molding processing with respect to a plate which is an article to be folded in a single equipment. To this end, the multifunctional folding apparatus comprises: a counter blade fixed on a frame configuring a main body; a material holder which presses a material and fixes the material during bending operation; a mold assembly which fixes a panel, which is an object to be folded, by means of the counter blade and the material holder, and applies linear processing force to the panel to perform folding or bending; a rotating body assembly which moves to a variable angle position by rotating the mold assembly about the counter blade; and a guider which is configured between the mold assembly and the rotating body assembly, and supports and guides the linear movement of the mold assembly and transfers rotational force. As such, the multifunctional folding apparatus is configured to perform cutting by bending by means of linear pressure and folding the mold assembly at varying angles.
Description
본 발명은 금속 패널 절곡 장치에 관한 것으로서 전단가공, 굽힘가공 및 성형가공을 단일의 절곡 장치에서 수행 가능하도록 이루어진 다기능 절곡 장치에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a metal panel bending apparatus, and more particularly, to a multifunctional bending apparatus configured to perform shearing, bending, and forming in a single bending apparatus.
평판형태의 금속 패널을 희망하는 프로파일로 제작하기 위하여 절단하고 굽히며 여러 형태로 성형가공하는 장치로써 패널링 또는 절곡기라는 메커니즘이 알려져 있다.A device known as a paneling or bending machine is known as a device that cuts, bends and molds various shapes to produce flat metal panels in a desired profile.
상기 메커니즘들은 재료의 소성(Plasticity), 전연성(Malleability, Ductility), 유동성(Fluidity)등의 성질을 이용하여 재료를 전단, 굽힘 및 성형가공하는 것에 의해 제품을 생산하는 도구로서 주로 다이와 펀치로 구분되고, 다이 상부에 패널을 탑재하고 직선 왕복 운동하는 펀치로 가압하여 전단(shearing), 벤딩(bending), 비딩(beading) 등 다양한 가공을 이루는 것으로 알려져 있다.The mechanisms are mainly divided into dies and punches as tools for producing products by shearing, bending, and forming materials by using materials such as plasticity, malleability, ductility, and fluidity. It is known that various processes such as shearing, bending, and beading are performed by mounting a panel on an upper die and pressing it with a punch for linear reciprocation.
상기 펀치의 운동은 주로 수직 왕복운동에 의하여 이루어지며 동력은 요구 성능에 따라 유압 실린더를 사용하고 있다.The punch movement is mainly performed by vertical reciprocating movement, and the power is using a hydraulic cylinder according to the required performance.
상기 메커니즘들은 주로 그 용도에 따라서 전단기, 벤딩기, 성형기 등 전용기로 구분되어 사용되고 있다.The mechanisms are mainly divided into dedicated machines such as shearing machines, bending machines, molding machines, etc. according to their use.
종래 기술에 의하면 전단기를 성형기로 전용하기 어렵다는 문제가 있어 서로 호환이 불가하므로 독립적인 전용 설비로 제작된다.According to the prior art, there is a problem that it is difficult to convert the shearing machine into a molding machine, so it is not compatible with each other, so it is manufactured as an independent dedicated facility.
전용 설비로의 제작은 금속 패널을 희망의 형태로 가공하기 위해 설비를 각각 도입하여야 하는 문제에 의해 경제적인 부담과 설비 도입 공간에 대한 부담 등 여러 제약적인 부담이 발생한다.In the production of dedicated equipment, various constraints such as economic burden and burden on equipment introduction space arise due to the problem of having to introduce each equipment in order to process the metal panel in a desired shape.
종래 절곡기를 살펴본다.Look at the conventional bending machine.
도 1 도시와 같이 통상의 절곡기는 다이(D)와 펀치(P)로 포함하여 이루어지는데 다이는 피 가공 소재의 재질, 두께, 절곡 각도 등 여러 요소를 감안하여 최적의 절곡 제품을 획득하도록 다양한 절곡 각도로 홈 가공하여 이루어지며 교체해 가면서 절곡을 수행하도록 이루어져 있다.As shown in FIG. 1, a conventional bending machine includes a die (D) and a punch (P). The die may be variously bent to obtain an optimal bending product in consideration of various factors such as material, thickness, and bending angle of the workpiece. It is made by grooving at an angle, and it is made to perform bending while replacing.
그러나 상기 다이와 펀치를 교체하면서 절곡을 수행하는 종래 장치의 경우에는 교체 시기 마다 다이와 펀치를 교체하는데 따른 교체 시간, 교체 작업자의 숙련도 및 번거로움이 상존하므로 번잡함이 따른다.However, in the case of the conventional apparatus for performing bending while replacing the die and the punch, the replacement time due to the replacement of the die and the punch at each replacement time, the skill and the trouble of the replacement operator, is cumbersome.
상기 다이 교체의 번거로움과 작업성 저하에 따른 생산성 감소의 문제를 개선하는 복합 다이가 제안되어 있기도 하다.There has also been proposed a compound die that improves the problem of reduced productivity due to the cumbersome die replacement and workability deterioration.
이는 가공할 소재 두께에 따른 다양한 작업을 고려하여 다이를 이루는 소재의 4면의 외주에 V홈의 깊이와 각도를 다양하게 다수 형성하여 복합형으로 이루어지며 절곡 시 V홈의 위치만 바꿈으로 하부 다이를 떼어내고 재 설치하는 번거로움을 없앨 수 있다는 이점이 있기는 하나 오랜 사용으로 하부 다이 홈 일부에 마모가 발생할 경우에는 전체 다이를 교체하여야 하므로 수리비가 비싸며 재 열 처리를 할 수는 없다는 문제가 있다.This is made of a complex type by varying the depth and angle of the V groove on the outer periphery of the four sides of the die, taking into account various operations depending on the thickness of the material to be processed. Although it has the advantage of eliminating the trouble of removing and re-installing, there is a problem that it is expensive to repair and reheating when the entire die needs to be replaced when wear occurs on a part of the lower die groove due to long use. .
한편, 공개 특허 번호 제1988-23537호와 공개 특허 번호 제2014-40053호와 같은 유형으로 공지된 절곡기가 있다.On the other hand, there are known bending machines of the same type as published patent number 1988-23537 and published patent number 2014-40053.
이는 한 쌍의 벤딩 블레이드, 하나의 상부 또는 하나의 하부, 고정된 벤딩 카운터 블레이드 및 상호 작용 가능한 블랭크 홀더를 포함하여 이루어져 있다.It comprises a pair of bending blades, one top or one bottom, a fixed bending counter blade and an interactable blank holder.
벤딩 블레이드는 바람직하게 C모양을 한 기능 암(arm)으로 지지되어 C모양을 가진 구조는 수직으로 이동이 가능하므로 하나 또는 다른 블레이드는 아래쪽 또는 위쪽으로 밴드를 형성하는 것으로 구부러지기 위해 금속판의 가장자리에 결합 된다.The bending blade is preferably supported by a C-shaped function arm so that the C-shaped structure is movable vertically so that one or the other blade is attached to the edge of the metal plate to bend to form a band downward or upward. Are combined.
카운터 블레이드는 기계의 베이스로 통합되고 구부리기 위해 금속판을 놓는다. 카운터 블레이드는 단일 조각이고 벤딩 블레이드의 하나가 아래쪽 또는 위쪽으로 구부리는 것으로서 금속판을 밀어붙이는 데 대하여 수평의 가장자리를 가진다.The counter blade is integrated into the base of the machine and places a metal plate for bending. The counter blade is a single piece and has a horizontal edge for pushing the metal plate as one of the bending blades is bent downward or upward.
블랭크홀더는 벤딩 작동 동안 카운터 블레이드로 접착한 금속판을 유지시키기 위해 사용되므로 밴드는 곧게 될 것이고 작은 곡률반경을 가지게 된다. 카운터블레이드 가장자리 위의 블랭크홀더의 작동가장자리는 블랭크홀더 및 카운터블레이드 사이에 단단하게 붙들려 있는 금속판을 아래 또는 위쪽으로 구부리기 위해 사용된 블레이드를 돕는 것으로 알려져 있다.The blank holder is used to hold the metal plate bonded to the counter blades during the bending operation so that the band will be straight and have a small radius of curvature. The operating edge of the blank holder above the edge of the counterblade is known to assist the blade used to bend down or upward the metal plate held tightly between the blank holder and the counterblade.
이러한 C형 블레이드를 갖는 절곡기는 패널을 연속적으로 이송하며서 벤딩 방향이 상향 또는 하향으로 연속 가공이 가능하여 특정 절곡물 가공이 빠르고 하부 다이 금형이 배제되어 이루어진다는 장점이 있다.The bending machine having the C-shaped blade has the advantage that the bending direction can be continuously processed upward or downward while continuously conveying the panel, so that specific bending processing is quick and the lower die mold is excluded.
그러나 상기 공개 특허들은 모두 카운터 블레이드와 홀더 사이에 절곡물인 패널을 고정시켜 C형 블레이드 홀더 내에서 굽힘 가공을 이루는 것으로 절곡 형태에 따라서 패널과 굽힘 블레이드 간의 기계적인 간섭에 의해 굽힘 순서를 수행하지 못하는 문제 즉, 절곡 가공의 한계가 많다는 단점이 있다.However, all of the above-mentioned patents fix the panel which is bent between the counter blade and the holder to bend in the C-shaped blade holder, and according to the bending form, the bending order cannot be performed due to mechanical interference between the panel and the bending blade. The problem is that there are many limitations of bending processing.
또한 C형 블레이드는 회전축을 중심으로 선회하면서 구동하도록 이루어진 것이어서 클리어런스를 제어하는데 어려움이 따르거나 또는 매우 고 비용을 투자하여 정밀하게 제어하여야 하는 단점이 있다.In addition, the C-type blade is configured to drive while rotating around the rotation axis has a disadvantage in that it is difficult to control the clearance or must be precisely controlled at a very high cost.
또한 상술한 종래 모든 기술들에 따르면 다양한 가공을 단일의 설비 장치에서 이룰 수 없음은 물론이다.In addition, according to all the above-described prior art, it is a matter of course that various processing can not be achieved in a single installation device.
따라서 다양한 가공에 필요한 별도의 전용 설비가 갖추어져야 하고 가공 단계에 따라 이동하여 해당 설비에서 작업을 완성하여야 하는 문제가 있다.Therefore, there is a problem that a separate dedicated equipment for various processing must be equipped and move according to the processing stage to complete the work in the corresponding equipment.
상기 다양한 가공이라 함은 전단(shearing), 벤딩(bending), 성형 가공 중의 하나인 비딩(beading) 등을 열거할 수 있다.The various processes may include shearing, bending, beading, which is one of molding operations, and the like.
전단은 통상 샤링기라 불리는 설비로 판재 절단을 이루는 것인바 절단 다이와 펀치의 교환 사용의 경우를 고려하면 다이와 펀치의 중량이 무겁고 교체가 위험하여 사실상 하나의 설비에서 샤링과 벤딩 다이를 교체 사용하는 경우는 극히 드물다. 즉 각각의 전용기를 구비하여 절단과 벤딩 가공을 이루고 있는 것이어서 상기한 폐단이 있다.Shearing is usually done by cutting a sheet with an equipment called a shearing machine. Considering the use of cutting dies and punches, the weight of dies and punches is heavy and dangerous to replace. Extremely rare. That is, the cutting edge and the bending process are provided by the respective dedicated machines, and thus there is a closed end.
본 발명은 전술한 바와 같은 종래 기술이 갖는 문제점을 해결하고자 하는 것 으로 하기의 과제를 갖는다.The present invention is to solve the problems of the prior art as described above has the following problems.
본 발명은 단일의 설비에서 피 절곡물인 판재에 대하여 전단, 벤딩, 성형 가공이 가능하도록 이루어진 다기능 절곡 장치를 제공하는 것이다.The present invention is to provide a multi-functional bending device made to shear, bend, forming processing for a plate material to be folded in a single facility.
본 발명은 선형 운동(Linear Motion)으로 절단 또는 절곡을 이루는 동력을 전달하면서 동시에 회전 운동으로 절곡 위치를 이동시켜 필요한 절곡 각도로 벤딩할 수 있도록 이루어진 다기능 절곡 장치를 제공하는 것이다.The present invention is to provide a multi-functional bending device made to bend at the required bending angle by transferring the bending position in the rotational motion while transmitting power to form a cutting or bending in a linear motion (Linear Motion).
본 발명은 개별적으로 고유 기능을 갖는 금형(펀치)을 필요에 따라 선택적으로 다수 조립하여 이루어지는 금형 조립체를 이루어 여러 유형의 전단, 벤딩 및 성형 가공을 할 수 있도록 이루어지는 다기능 절곡 장치를 제공하는 것이다.The present invention is to provide a multi-functional bending device that can be made of a plurality of types of shearing, bending and forming process by forming a mold assembly consisting of selectively assembling a plurality of molds (punch) having a unique function individually.
본 발명은 절곡 각도 범위를 직각, 예각 또는 둔각의 선택된 각도로 굽힘 작업 가능하도록 이루며 상기 절곡 각도의 회전이동은 자동수치제어장치(CNC; Computer Numerical Controller)에 의하여 뒷받침하도록 이루어 다이와 펀치 교환 없이 다양한 각도의 굽힘 가공을 할 수 있는 다기능 절곡 장치를 제공하는 것이다.The present invention is to make the bending angle range to be bent at a selected angle of the right angle, acute angle or obtuse angle and the rotational movement of the bending angle is supported by a computer numerical controller (CNC), without changing the die and punch It is to provide a multifunctional bending device that can bend the process.
상기 과제를 해결하기 위하여 이루어지는 본 발명은 본체를 이루는 프레임에 고정한 카운터 블레이드, 벤딩 작동중 소재를 눌러 고정하는 소재 홀더와, 상기 카운터 블레이드와 소재 홀더에 의해 피 절곡물인 패널을 고정하고 상기 패널에 선형의 가공 력을 가하여 절곡 또는 절단을 이루는 금형 조립체와, 상기 카운터 블레이드 중심으로 상기 금형 조립체를 회전시켜 변각 위치로 이동하는 회전체 어셈블리와, 상기 금형 조립체와 상기 회전체 어셈블리 사이에 구성되며, 금형 조립체의 선형 운동을 지지 안내하고 회전력을 전달하는 가이더를 포함하여 이루어 선형으로 가압하여 절곡 절단하고, 상기 금형 조립체를 변각하여 절곡 할 수 있도록 이루어진다.The present invention made to solve the above problems is a counter blade fixed to the frame constituting the main body, a material holder for pressing and fixing the material during the bending operation, and to fix the panel to be folded by the counter blade and the material holder to the panel A mold assembly for bending or cutting by applying a linear processing force, a rotor assembly rotating the mold assembly around the counter blade to move to a variable position, and between the mold assembly and the rotor assembly, It includes a guider for guiding the linear movement of the assembly and transmitting the rotational force, and is made to be bent and cut linearly by bending, and to bend the mold assembly.
상기 절곡 또는 변각 절곡을 이루는 금형 조립체는 회전 가능하도록 금형 조립체 양단을 회전체 어셈블리에 결합하여 상, 하 절곡 각도에 따라 금형 조립체 전부가 회전하여 움직이도록 이루는 한편 회전 이동에 의한 변각이 완료된 위치에서 직선 운동에 의해 상기 상이한 절곡 각도의 가공을 이루도록 구현된다.The mold assembly constituting the bending or deflection bending is coupled to both ends of the mold assembly to the rotatable assembly so as to be rotatable, so that the entire mold assembly is rotated and moved according to the up and down bending angles, and a straight line at the position where the inclination by the rotational movement is completed. The movement is implemented to achieve the machining of said different bending angles.
상기 금형 조립체의 회전을 이루는 회전체는 CNC 제어가 수반되는 것이 바람직하며, 회전 구동을 위해 서보모터를 채택할 수 있고, 또는 서보 컨트롤되는 유압실린더를 적용하여 이룰 수도 있다.It is preferable that the rotating body forming the rotation of the mold assembly is accompanied by CNC control, and may adopt a servo motor for rotational driving, or may be achieved by applying a servo cylinder controlled by servo.
상기 금형 조립체는 카운터 블레이드에 설정된 유격으로 접근하여 패널에 전단, 벤딩, 성형 중 선택된 어느 하나의 가공을 이루도록 복수 이상 다수의 금형을 장착한 금형 조립체로 이루되, 상기 금형 조립체는 피 절곡물인 패널에 대해 자르기 위한 전단금형, 하향 절곡을 이루는 하절곡금형, 상향 절곡을 이루는 상절곡금형, 컬링과 같이 둥글게 말기 위한 라운드 금형을 포함하여 이루어진다.The mold assembly may include a mold assembly having a plurality of molds mounted on the counter blades such that a plurality of molds are mounted on the panel so as to achieve any one of a process selected from shearing, bending, and molding, wherein the mold assembly is a panel to be folded. It includes a shear mold for cutting about, a lower bending mold forming a downward bending, an upper bending mold forming an upward bending, and a round mold for rolling round such as curling.
이상의 본 발명에 따르면 종래와 같이 샤링기, 절곡기, 성형기 등의 전용기를 구비하는데 따르는 경제적인 부담을 경감할 수 있는 효과가 있으며, 공장의 시설 도입 공간에 있어 전용기를 각각 구비하는 경우에 비해 단일의 설비만으로 여러 가공이 가능하므로 공간적인 부담이 대폭 경감되고, 작업 간 샤링, 벤딩, 성형 등 각기 다른 공정에 따라 각기 다른 전용 설비로 옮겨다니면서 작업하는 것에 비하여 단일의 설비에서 필요한 가공이 복합적으로 가능하므로 작업성이 높아지므로 생산성이 증대되는 효과가 있다.According to the present invention, it is possible to reduce the economic burden of having a dedicated machine such as a shearing machine, a bending machine, a molding machine and the like as in the prior art, and compared to the case where each of the dedicated units is provided in the facility introduction space of the factory. It is possible to process variously with only the facility, and the space burden is greatly reduced, and it is possible to combine the processing required in a single facility, compared to moving to different dedicated facilities according to different processes such as shearing, bending, and forming between operations. As a result, workability is increased, thereby increasing productivity.
특히 본 발명은 벤딩의 경우 V, U, L 및 채널, 컬링 등 가능한 작업이 매우 다양하고 V 벤딩의 경우에는 그 내각을 예각, 또는 둔각으로 형성함에 있어 별도의 금형이 필요치 아니하며 단지 CNC 제어에 의해 벤딩을 이루는 금형이 정확하게 각도 제어되므로 해당 제어 각도로 금형 조립체가 이동된 상태에서 가압 벤딩을 이루므로 금형 교체가 없다는 이점과 함께 요청하는 다양한 절곡 각도로 벤딩 실현이 가능한 매우 우수한 효과가 있다.In particular, the present invention is a variety of possible operations, such as V, U, L and channels, curling in the case of bending, and in the case of V bending does not require a separate mold in forming the acute angle or obtuse angle, only by CNC control Since the mold forming the bending is precisely angle controlled, the pressure bending is performed while the mold assembly is moved at the control angle, and thus there is no replacement of the mold, and the bending can be realized at various bending angles.
도 1은 종래 절곡기를 도시한 외형도.1 is an external view showing a conventional bending machine.
도 2는 본 발명에 따른 장치를 도시한 개략적인 측면 상태의 구성도.2 is a schematic side view of a device in accordance with the present invention.
도 3a는 본 발명 중 금형조립체 부분에 대한 정면 상태 구성도.Figure 3a is a front state configuration diagram for the mold assembly portion of the present invention.
도 3b는 도 3a의 "A"방향 뷰 상태를 도시한 회전체 어셈블리 구성도.FIG. 3B is a view of a rotating assembly showing the "A" directional view of FIG. 3A; FIG.
도 3c는 본 발명 중 금형조립체 부분에 대한 평면 상태 구성도.Figure 3c is a plan view of the state of the mold assembly portion of the present invention.
도 3d, 3e는 도 3a 도시의 금형 베이스 램 발췌 사시도.3D and 3E are perspective views of a mold base ram taken from FIG. 3A.
도 3f는 도 3a 도시의 요부 발췌 결합상태 사시도.Figure 3f is a perspective view of the main portion extracted in Figure 3a.
도 3g는 도 3a 도시의 일부생략 요부 발췌 분해 사시도.FIG. 3G is an exploded perspective view of partially omitted main parts extract of FIG. 3A; FIG.
도 4a는 본 발명 중 소재홀더 부분에 대한 정면 상태 구성도.Figure 4a is a front view state configuration for the material holder portion of the present invention.
도 4b는 본 발명 중 소재홀더 부분에 대한 평면 상태 구성도.Figure 4b is a plan state configuration diagram for the material holder portion of the present invention.
도 4c는 본 발명 중 소재홀더 플레이트 부분 발췌 사시도.Figure 4c is a perspective view of the material holder plate portion of the present invention.
도 4d는 도 4a의 측면상태도.4D is a side view of FIG. 4A.
도 5은 본 발명의 회전체 어셈블리 구동부에 대한 변형 실시예를 도시한 요부 발췌도.Figure 5 is an excerpt of the main portion showing a modified embodiment of the rotor assembly drive of the present invention.
도 6은 본 발명의 절곡 예를 도시한 사용상태도.6 is a use state diagram showing an example of bending of the present invention.
도 7은 본 발명에 의하여 다양하게 절곡된 패널을 도시한 단면도.7 is a cross-sectional view showing a panel variously bent in accordance with the present invention.
이하, 첨부된 도면을 참조하여 본 발명의 기술 사상을 살펴본다.Hereinafter, the technical idea of the present invention will be described with reference to the accompanying drawings.
본 발명은 도 2 도시와 같이 본체(1)를 이루는 프레임(11)에 고정한 카운터 블레이드(6)와 벤딩 작동 중 패널소재를 눌러 고정하는 소재 홀더(7)를 마련하고, 카운터 블레이드(6)와 소재 홀더(7)에 의해 피 절곡물인 패널(8)을 고정하고 상기 패널(8)에 선형의 가공 력을 가하여 절곡 또는 절단을 이루는 금형 조립체(2)와, 상기 카운터 블레이드 중심으로 상기 금형 조립체(2)를 회전시켜 변각 위치로 이동하는 회전체 어셈블리(4)와, 상기 금형 조립체와 상기 회전체 어셈블리 사이에 구성되며, 금형 조립체의 선형 운동을 지지 안내하고 회전력을 전달하는 가이더(3)를 포함하여 이루어 선형으로 가압하여 절곡, 절단하고 상기 금형 조립체를 변각하여 절곡 할 수 있도록 이루어진다.The present invention provides a counter blade 6 fixed to the frame 11 constituting the main body 1 and a material holder 7 for pressing and fixing the panel material during the bending operation, as shown in FIG. A mold assembly 2 for fixing the panel 8 to be folded by a material holder 7 and applying bending or cutting to the panel 8 to form a bending or cutting, and the mold assembly around the counter blade. A rotor assembly 4 which rotates (2) to move to a variable position, and a guider 3 configured between the mold assembly and the rotor assembly, which guides and guides the linear movement of the mold assembly and transmits rotational force. It is made so that it can be bent, cut and linearly bent by bending the mold assembly.
도 3 도시와 같이 상기 금형 조립체(2)는 램(20)의 양단을 회전체 어셈블리(4)에 결합하여 상, 하 절곡 각도에 따라 금형 조립체 전부가 회전하여 움직이도록 이루는 한편 회전 이동이 완료된 위치에서 직선 운동에 의해 상기 상이한 절곡 각도의 가공을 이루도록 구현된다.As shown in FIG. 3, the mold assembly 2 couples both ends of the ram 20 to the rotor assembly 4 so that the entire mold assembly is rotated and moved according to the up and down bending angles, while the rotation movement is completed. In order to achieve the machining of the different bending angles by linear motion.
상기 금형 조립체(2)의 회전을 이루는 회전체 어셈블리(4)의 회전각 구동은 CNC 제어가 수반되는 것이 바람직하며, 회전 구동을 위해 서보 모터(48)를 채택할 수 있고, 또는 서보 컨트롤되는 다양한 구동원을 채택하여 이루어질 수도 있다.The rotation angle driving of the rotating assembly 4, which constitutes the rotation of the mold assembly 2, is preferably accompanied by CNC control, and may adopt the servo motor 48 for rotation driving, or may be servo controlled. It may be achieved by adopting a driving source.
상기 금형 조립체(2)는 패널에 전단, 벤딩, 성형 중 선택된 어느 하나의 가공을 이루도록 복수 이상 다수의 금형을 장착하도록 이루어지는 램(20)을 갖는 금형 조립체로 이루되, 상기 금형 조립체는 피 절곡물인 패널에 대해 자르기 위한 전단금형, 하향 절곡을 이루는 하절곡금형, 상향 절곡을 이루는 상절곡금형, 컬링과 같이 둥글게 말기 위한 라운드 금형을 포함하며 상기 금형 중 복수 이상 다수의 금형을 결합하여 이루어진다.The mold assembly 2 comprises a mold assembly having a ram 20 configured to mount a plurality of molds to a panel to achieve any one of a process selected from shearing, bending, and molding, wherein the mold assembly is a bending object. Shear molds for cutting against the phosphorous panel, lower bending molds to form a downward bending, upper bending molds to form an upward bending, round molds for rolling such as curling, and is formed by combining a plurality of the plurality of molds among the molds.
상기 금형 조립체(2)의 램(20)은 본체 프레임 좌우 너비방향을 따라 횡방향으로 길게 연장하여 이루어지며, 램 양단에는 유체 실린더(21)의 로드를 체결하여 선형으로 가공 력을 가하도록 이루어진다. Ram 20 of the mold assembly 2 is made to extend in the transverse direction along the left and right width direction of the main frame, it is made to apply a processing force linearly by fastening the rod of the fluid cylinder 21 on both ends of the ram.
상기 램(20)의 양단은 가이더(3)에 끼워져 접동하도록 접동면(25)과 접동면에 오일공(24)를 천공하여 이루어진다.Both ends of the ram 20 are perforated by the oil hole 24 on the sliding surface 25 and the sliding surface to be inserted into the guide (3).
상기 금형 조립체(2) 양단 접동면(25)에는 각각 가이더(3)에 결합 구성하고 이 가이더에 의하여 선형으로 안내되면서 가공 력을 전달하도록 이루어진다.The mold assembly 2 has a sliding surface 25 at both ends, which is configured to be coupled to the guider 3 and is linearly guided by the guider, thereby transmitting a processing force.
상기 가공력은 금형 조립체(2)를 선형으로 구동하는 유체 실린더(21)에 의하여 이루어진다.The processing force is achieved by the fluid cylinder 21 which drives the mold assembly 2 linearly.
상기 유체 실린더(21)는 금형 조립체의 램 양단에 끼워 결합한 복수 가이더(3)에 플랜지 일단을 고정하고 로드 선단을 상기 금형 조립체의 램(20)에 마련한 실린더 로드 체결부에 결합하여 이루어진다.The fluid cylinder 21 is formed by fixing one end of a flange to a plurality of guiders 3 coupled to both ends of the ram of the mold assembly and engaging the rod end to the cylinder rod fastening part provided on the ram 20 of the mold assembly.
상기 금형 조립체는(2)의 램(20)은 적어도 복수 이상의 금형을 장착하도록 상부로부터 제 1금형 결속부(201)를 형성하고 이격시켜 제 2금형 결속부(202)를 형성하되 1, 2 금형 결속부의 이격 공간은 요입 가공하여 제 1도피부(211)를 형성하고, 제 2금형 결속부(202) 하부에는 관통 천공한 제 2도피부(212)를 형성하여 이루어진다(도 3d, 3e참조).The mold 20 of the mold assembly 2 forms a second mold binding portion 202 by forming and spaced apart from the top to form the first mold binding portion 201 from the top to mount at least a plurality of molds. The separation space of the binding portion is recessed to form the first skin portion 211, and the second mold-binding portion 202 is formed by forming the second skin portion 212 penetrated perforated (see FIGS. 3D and 3E). .
상기 제 1, 2금형 결속부(201, 202)는 금형의 돌출부와 맞대기로 끼워 맞춤 되도록 횡방향으로 긴 홈을 가공하고 이 홈 내에 다수의 볼트 체결공을 형성하여 이루어진다.The first and second mold engagement parts 201 and 202 are formed by processing a long groove in the transverse direction so as to be fitted butt with the protrusion of the mold and forming a plurality of bolt fastening holes in the groove.
상기 제 1, 2금형 결속부에 결속되는 금형은 절곡, 절단 및 성형 등 그 요구 용도에 따라 다양하게 결속하여 사용할 수 있고, 각 금형 결속부는 하나의 금형 결속에 의하여 금형의 상단부와 하단부 작용이 별개로 이루어지므로 2가지 금형으로 작용하게 된다.The mold to be bound to the first and second mold binding parts can be used in various ways depending on the required use such as bending, cutting and molding, and each mold binding part has a single mold binding to separate the upper and lower ends of the mold. Because it consists of two molds.
즉 제 1 금형 결속부(201)에 결속되는 제 1금형(22)은 주로 상부측으로 벤딩 금형을 하부측은 하절곡 금형을 마련하여 사용될 수 있고, 제 2 금형 결속부(202)에 결속되는 제 2금형(23)은 그 하부 개방시켜 놓은 제 2 도피부(212)에 의하여 패널을 삽입하고 절단하는 샤링 금형을 하부측에 마련하고 그 상부측은 상 절곡 금형을 겸하는 금형을 장착하여 사용할 수 있다.That is, the first mold 22, which is bound to the first mold binding unit 201, may mainly be used by providing a bending mold to the upper side and a lower bending mold to the lower side, and a second mold binding unit to the second mold binding unit 202. The mold 23 is provided with a sharing mold for inserting and cutting a panel by the second cover portion 212 opened at the bottom thereof at the lower side thereof, and the upper side thereof can be used by mounting a mold serving as an upper bending mold.
샤링 절단의 경우에는 패널(8)을 특정 길이로 절단하는 과정으로 적어도 관통시킨 도피공으로 필요한 길이만큼 통과시켜 절단 가공 가능하도록 이루어져 있다.In the case of shearing cutting, the panel 8 is cut to a specific length so that the cutting process can be carried out by passing through at least the necessary length through the cut-off hole.
제 1 도피부(211)는 그 위 아래에 위치하는 금형의 날에 의해 하 절곡과 상 절곡을 연속 수행할 수 있도록 설계 깊이 대략 45mm 정도를 채택하고 있는데 이 깊이를 이용하여 패널을 절곡 가공할 수 있으며, 제 2 도피부(212)와 같이 관통 천공하여 도피부를 구성하는 경우 절곡 패널을 연속적으로 관통 도피부로 이동시키면서 절곡 가공 할 수도 있음은 물론이다.The first evacuation portion 211 adopts a design depth of about 45 mm so that the lower bending and the upper bending can be continuously performed by the die blade positioned above and below. This depth can be used to bend the panel. In addition, when the through-hole is constructed by penetrating like the second cover 212, the bending panel may be bent while continuously moving to the through-coating portion.
본 실시예에 의하면 램에 상 하부로 제 1, 2금형 결속부를 마련하고 이 결속부에 금형 2개를 장착하면 각 금형당 2가지의 기능을 수행하므로 총 4가지 기능이 가능한 금형 작용을 이룬다.According to the present embodiment, when the first and second mold binding parts are provided on the ram in the upper and lower parts, and two molds are mounted in the binding part, two functions are performed for each mold, so that a total of four functions can be achieved.
다음은 금형 조립체(2)를 실질적으로 지지하고 회전력을 전달하는 가이더에 대하여 살펴본다(도 3d, 3e참조).Next, a guider that substantially supports the mold assembly 2 and transmits rotational force will be described (see FIGS. 3D and 3E).
상기 가이더(3)는 "ㄷ"자 찬넬 형태의 프레임(31)으로 이루어지며 측면 일단은 개방하여 이루고, 하부 일단은 유체 실린더(21)를 체결하는 플랜지(32)를 형성하여 이루어진다. The guider (3) is made of a frame (31) of the "C" channel, one end of the side is made open, the lower end is formed by forming a flange 32 for fastening the fluid cylinder (21).
상기 플랜지의 중앙에는 유체 실린더 로드 관통공이 형성되어 있다.A fluid cylinder rod through hole is formed in the center of the flange.
상기 프레임 내측 양단에는 접동 가이드(35)를 상호 이격하여 볼트 고정하여 이루어 그 이격 공간으로 상기 램(20) 양 단부의 접동면(25)이 끼워져 접동 하도록 이루어지며 마찰계수를 낮추기 위해 오일공(24)으로 오일이 유입 도포되도록 이루어진다.The sliding guides 35 are spaced apart from each other and fixed to the inner ends of the frame, and the sliding surfaces 25 of both ends of the ram 20 are inserted into the spaced spaces so that the sliding guides 35 slide to each other. ) Is applied to the oil inflow.
이 접동 가이드는 예를 들면 오일 리스 플레이트로 이해할 수 있다.This sliding guide can be understood as an oilless plate, for example.
상기 가이더(3)는 금형조립체(2) 양단에 설치되고 선형 구동을 가이드 하면서 금형 조립체(2)의 회전을 이루는 회전체 어셈블리(4)와 사이에 매개되어 이루어진다.The guider 3 is interposed between the rotor assembly 4, which is installed at both ends of the mold assembly 2, and guides linear driving to achieve rotation of the mold assembly 2.
상기 회전체 어셈블리(4)는 외부 구동원에 의해 회전하여 변각 위치로 금형 조립체를 회전시키기 위하여 이루어진다.The rotor assembly 4 is made to rotate by an external drive source to rotate the mold assembly to the deflected position.
회전체 어셈블리(4)는 외부 구동원으로 서보 모터(SM)를 포함한다.The rotor assembly 4 includes a servo motor SM as an external drive source.
또는 외부 구동원으로 서보 제어하는 유압 실린더로 이루어질 수도 있다.Or it may consist of a hydraulic cylinder for servo control by an external drive source.
회전체 어셈블리(4)는 서보 모터의 구동력을 가이더(3)를 통해 전달하기 위해 가이더(3)와 체결되는 기어원반(42), 기어 원반에 회전 동력을 전달하는 기어 군을 형성하여 상기 서보 모터에 결합하여 이루어진다.The rotor assembly 4 forms a gear disk 42 coupled to the guider 3 to transmit the driving force of the servo motor through the guider 3, and a gear group for transmitting rotational power to the gear disk, thereby forming the servo motor. Is done in combination.
구체적으로는 도 3 도시와 같이 상기 회전체 어셈블리(4)는 본체 프레임(11), 이 프레임(11)을 관통하여 축받이(12)를 보강 설치하고, 상기 축받이 내경에 베어링(13)을 내장하여 이루고, 외주에 기어를 형성하고 내측 일면에 상기 가이더(3) 프레임(31) 삽입 고정하는 삽입홈(43)을 요입 형성하여 나사 관통 탭을 다수 형성하여 이루고, 외측 일면에는 축(41)을 돌출 형성하여 기어 원반(42)을 이룬다.Specifically, as shown in FIG. 3, the rotating body assembly 4 includes the main frame 11 and the frame 11 so as to reinforce the bearing 12 and to incorporate the bearing 13 in the bearing inner diameter. To form a gear on the outer periphery and to form an insertion groove 43 for inserting and fixing the guide frame (3) 31 on one inner side to form a plurality of threaded through tabs, the outer one surface protrudes the shaft 41 It forms and forms the gear disc 42.
삽입홈(43)은 단턱으로 형성하며 결합하는 프레임(31)과의 슬립을 방지하는 구조라면 모두 적용 가능하다.The insertion groove 43 is formed as a step and is applicable to any structure that prevents slipping with the frame 31 to be coupled.
또한, 상기 프레임(11)에 관통하여 축받이(14)를 보강 설치하고, 상기 축받이 내경에 베어링(15)을 결합하여 이루되 대향 측에도 동일한 구조로 대칭 구성하여 이루고, 상기 기어원반(42)에 치합하도록 축(45)에 내측기어(44)를 결합하고 축(45) 단부에 외측기어(46)를 결합하여 이루어 외측기어(46)에 구동기어(47)를 갖는 서보모터(SM)를 구동원으로서 결합하여 이루어진다.In addition, the bearing 11 is penetrated and installed through the frame 11, and the bearing 15 is coupled to the bearing inner diameter, but the bearing 15 is symmetrically configured on the opposite side, and the gear disk 42 is engaged. The inner gear 44 is coupled to the shaft 45 and the outer gear 46 is coupled to the end of the shaft 45 so that the servo motor SM having the drive gear 47 in the outer gear 46 is used as the driving source. It is done in combination.
여기서 본 발명의 회전체 어셈블리(4)는 금형조립체(2)의 램(20) 또는 유체실린더(21)와의 간섭을 배제하도록 기어원반(42)의 수직축 중심으로부터 금형 조립체 회전 반대 방향으로 일정각도(θ) 회전시킨 위치에 내외측 기어(44, 46)를 구성한다. Here, the rotor assembly 4 of the present invention has a predetermined angle in a direction opposite to the mold assembly rotation from the center of the vertical axis of the gear disc 42 so as to exclude interference with the ram 20 or the fluid cylinder 21 of the mold assembly 2. (theta)) The inner and outer gears 44 and 46 are comprised in the rotated position.
이는 도 3b 와 같이 도시할 수 있는데 이는 도 3a의 도면에서 뷰 "A" 방향을 기준으로 도시하고 있다.This may be illustrated as shown in FIG. 3B, which is shown with reference to the view “A” direction in the drawing of FIG. 3A.
즉 금형 조립체(2)를 실질적으로 회전 구동하는 기어 원반(42)의 축(41)과 서보모터(SM) 동력으로 구동하는 축(45)은 서로 일정각도 사각을 이루도록 구성하였으며 이 사각은 수직으로부터 약 45~55°정도면 가능하다.That is, the shaft 41 of the gear disk 42 which substantially drives the mold assembly 2 and the shaft 45 which is driven by the servomotor SM power are configured to have a certain angle square with each other. About 45 ~ 55 ° is possible.
도 4를 참조하여 소재 홀더 구성에 대하여 살펴본다.With reference to Figure 4 looks at the material holder configuration.
소재 홀더(7)는 유체 실린더의 힘으로 출몰하면서 카운터 블레이드(6)와 맞닿아져 그 사이에 끼워지는 패널(8)을 고정하여 절곡 또는 절단 등 가공할 부분이 가공 중 흔들리거나 밀리지 아니하도록 견고하게 파지하는 구성을 이룬다.The material holder 7 is fixed to the panel 8, which is brought into contact with the counter blade 6 while interposed by the force of the fluid cylinder, and is secured so that the part to be processed such as bending or cutting does not shake or be pushed during processing. It makes up the structure to hold.
본 발명의 소재 홀더(7)는 카운터 블레이드 표면에 맞닿는 블레이드(72)를 하부 선단에 장착하고 다수의 체결편(73)으로 블레이드를 고정한 소재 홀더 플레이트(71)와, 플레이트(71)를 출몰시켜 선형 운동력을 전달하는 유체 실린더(76)로 이루되, 플레이트(71)의 양단에는 오일공(74)을 천공한 접동면(75)를 형성하고, 상부에는 중심으로부터 횡방향으로 이격하여 로드 브라켓(77)을 용접 결합하여 이루어진다.The material holder 7 of the present invention mounts the blade 72 which abuts against the surface of the counter blade at the lower end, and mounts the material holder plate 71 and the plate 71 to which the blade is fixed by a plurality of fastening pieces 73. It consists of a fluid cylinder (76) for transmitting a linear kinetic force, on both ends of the plate (71) to form a sliding surface (75) perforated with an oil hole (74), and at the top is spaced apart laterally from the center in the rod bracket ( 77) is made by welding.
가이더(5)는 본체 프레임(11)에 기립하여 용접 고정한 프레임(51)을 대향 형성하여 "ㄷ"자형 찬넬로 이루고 고정 프레임(51)을 본체 프레임(11) 내측에 대향 하도록 마련하여 플레이트(71)를 지지 접동하는 구조로 이루어진다.The guider (5) stands on the main frame (11) to form a frame (51) welded and opposed to form a "c" shaped channel, and the fixing frame (51) is provided to face the inside of the main frame (11) plate (71). ) Is constructed to support sliding.
상기 프레임(11, 51) 내측("ㄷ"자형 찬넬)에는 접동 가이드(75)를 상호 이격하여 3면에 내장하고 볼트 고정하여 이루고 그 이격 공간으로 상기 플레이트(71) 양 단부의 접동면(75)이 접동 하도록 결합하여 이루어진다.Inside the frames 11 and 51 (“내장” shaped channels), sliding guides 75 are spaced apart from each other and built on three surfaces, and are fixed by bolts, and sliding surfaces 75 at both ends of the plate 71 are spaced apart from each other. ) Is combined to slide.
오일공(74)은 오일이 유입 도포되도록 이루어 선형 작동 중 마찰계수를 낮추도록 이루어진다. Oil ball 74 is made so that the oil is applied inflow is made to lower the coefficient of friction during linear operation.
이 접동 가이드 또한 전술한 바와 같이 예를 들면 오일 리스 플레이트로 이해할 수 있다.This sliding guide can also be understood as an oilless plate, for example, as described above.
상기 유체 실린더(76)는 프레임(11)에 용접 설치한 프레임(110)과 이 프레임에 마련한 브라켓(112)에 실린더 고정 피봇을 결합하여 이루어진다.The fluid cylinder 76 is formed by coupling a cylinder fixing pivot to the frame 110 welded to the frame 11 and the bracket 112 provided on the frame.
상기 소재 홀더(7)는 상기 카운터 블레이드(6) 선단부와 동일한 선단을 유지하며 사면으로 결합 구성하여 이루어진다.The material holder 7 is configured to be coupled to the slope while maintaining the same tip as the tip of the counter blade (6).
경사지게 사면 형성하는 것은 회전체 어셈블리(4)에 의해 램(20)이 회전하면서 하향 가공하거나 벤딩하는 경우와 같이 작업을 이룰 때 최대한 램의 회전 각도를 넓게 하여 작업성을 향상시키기 위해 채택된다.Inclined slope formation is adopted to improve workability by widening the rotation angle of the ram as much as possible when the work is achieved, such as when the ram 20 is rotated downwardly or bent while the ram 20 is rotated by the rotor assembly 4.
한편, 본 발명은 외부 구동원으로 서보 제어하는 유압 실린더로 이루어질 수도 있다.On the other hand, the present invention may be made of a hydraulic cylinder for servo control by an external drive source.
상술한 바와 같이 회전체 어셈블리(4)는 서보 모터의 구동력을 가이더(3)를 통해 전달하기 위해 가이더(3)와 체결되는 기어원반(42), 기어 원반에 회전 동력을 전달하는 기어 군을 형성하여 구동원으로 서보 유압 실린더(481)로 형성하고 실린더 로드 선단에 랙크 구동기어(471)를 결합하되 랙크 기어로써 상기 외측 기어(46)에 동력 전달하도록 이루어질 수도 있다(도 5참조).As described above, the rotor assembly 4 forms a gear disc 42 engaged with the guider 3 to transmit the driving force of the servo motor through the guider 3, and a gear group for transmitting rotational power to the gear disc. By forming a servo hydraulic cylinder (481) as a drive source and coupled to the rack drive gear 471 to the end of the cylinder rod may be made to transmit power to the outer gear 46 as a rack gear (see Figure 5).
여기서 서보 유압 실린더(481) 역시 CNC 제어하는 컨트롤러(미 도시)에 의해 일정한 스트로크 출몰 제어되며 이에 의하여 기어 원단(42)의 최종적인 회전각도 제어가 이루어질 수 있는 것이다.In this case, the servo hydraulic cylinder 481 is also controlled by the controller (not shown) that controls the CNC, so that the final rotation angle control of the gear far end 42 can be made.
이상의 기술 구성을 이루는 본 발명의 작용 과정을 좀 더 구체적으로 살펴보기로 한다.The working process of the present invention constituting the above technical configuration will be described in more detail.
먼저 절곡 또는 절단 등의 작업 수행을 위해서는 램(20)에 필요한 금형을 장착한다.First, a mold necessary for the ram 20 is mounted in order to perform a work such as bending or cutting.
금형은 예컨데 절단을 위한 샤링 금형, 절곡면을 형성한 절곡 금형 및 벤딩을 위한 금형 또는 폴딩 가공을 위한 금형 등 여러 용도의 금형을 선택적으로 모두 적용하여 사용할 수 있다.The mold may be used by selectively applying all kinds of molds, such as a shaling mold for cutting, a bending mold having a bent surface, a mold for bending, or a mold for folding processing.
패널(8)은 본 발명 절곡장치의 전면 또는 후면에서 공급된다.The panel 8 is supplied from the front or rear side of the bending device of the present invention.
먼저 램(20)에 샤링 금형을 장착한 예에 대하여 살펴본다. First, an example in which the shaling mold is mounted on the ram 20 will be described.
도 3 도시와 같이 제 2 금형 결속부(202) 하부는 관통 천공된 제 2 도피부(212)가 마련되어 있다.As shown in FIG. 3, a lower through-hole 212 is provided in the lower portion of the second mold binding unit 202.
이 도피부(212)를 통하여 패널(8)이 관통 통과된 상태로 탑재시켜 절단 구동을 이룬다. 절단되는 연장(크기)을 고려하여 도피부(212)는 관통 천공하여 이루어져 있다.The panel 8 is mounted in the state where the panel 8 is passed through the escape portion 212 to achieve cutting driving. In consideration of the extension (size) to be cut, the escape portion 212 is made by perforating.
따라서 일정한 패널 크기로 절단 가공을 반복하고자 할 때 절곡 장치의 한쪽에서 다른 한쪽으로 패널을 연속 공급하면서 카운터 블레이드(6) 상의 패널을 소재 홀더(7)로써 가압 고정한 후 절곡장치를 구동하면 종래 샤링기와 같이 구동을 이루며 절단 작업을 이룰 수 있다.Therefore, when repeating the cutting process to a certain panel size, the panel on the counter blade 6 is press-fixed with the material holder 7 while continuously feeding the panel from one side of the bending device to the other side, and then the bending device is driven to drive the bending machine. The cutting operation can be achieved by driving together.
이때 절곡 장치의 절단 구동은 램(20)에 장착된 절단 금형이 패널(8) 상부로 이동한 위치에서 준비되고 유체 실린더(21)의 구동으로 램(20)이 하강하면 절단이 이루어지며 절단 후 다시 램(20) 상승으로 절단 행정이 완료되고 이후 재 하강 절단과정이 반복적으로 이루어지며 작업 된다.At this time, the cutting drive of the bending device is prepared at the position where the cutting mold mounted on the ram 20 moves to the upper part of the panel 8, and the cutting is performed when the ram 20 descends by the driving of the fluid cylinder 21. The cutting stroke is completed again as the ram 20 is raised, and then the lowering cutting process is repeatedly performed.
이하, 도 6의 절곡 예 도시 도면을 참조하여 본 발명의 다양한 성형을 살펴보기로 한다.Hereinafter, various moldings of the present invention will be described with reference to the bending example illustrated in FIG. 6.
여기서 작동과정의 설명을 명확하게 하기 위하여 도 6 의 도시는 본 발명의 기술 구성에 있어서 생략하고 간략화하여 도시하였는데, 램(20)에 장착된 제 1, 2 금형(22, 23)과 패널(8)을 탑재 지지하고 절단 및 절곡 가공시 단면을 정확하게 고정하는 카운터 블레이드(6) 및 소재 홀더(7)에 국한하여 도식화하였다.6 is omitted and simplified in the technical configuration of the present invention in order to clarify the operation process, the first and second molds 22 and 23 and the panel 8 mounted on the ram 20. ) Is schematically illustrated in the counter blade 6 and the material holder 7 which are mounted and supported and accurately fixed in cross section during cutting and bending processing.
도 6의 (a)는 절단 과정을 요약 도시하였으며 전술한바 있다.6 (a) summarizes the cutting process and has been described above.
도 6의 (b)는 제 2 금형(23)의 절곡 날을 이용하여 상 방향으로 밀어올려 90°상향 절곡하는 과정을 나타낸다.FIG. 6B illustrates a process of pushing upward in the upward direction by using a bending blade of the second mold 23 and bending upward by 90 °.
도 6의 (c)는 제 1 금형(22)의 절곡 날을 이용하여 하 방향으로 밀어내려 90°하향 절곡하는 과정을 나타낸다.6C illustrates a process of being pushed downward by 90 ° using the bending blade of the first mold 22.
도 6의 (d), (e)는 램(20)의 회전 각도가 수직 또는 수평 각도가 아닌 사면의 각으로 기울어져 상향 또는 하향 절곡이 가능하고 이때 절곡은 직각이 아닌 예각 또는 둔각의 각도로 희망하는 각으로 절곡이 가능하고 이 각도의 제어는 CNC 제어하는 회전체 어셈블리(4)의 제어에 의한다.6 (d), (e) is the angle of rotation of the ram 20 is inclined at an angle of the slope rather than a vertical or horizontal angle can be bent up or down and the bending is at an acute or obtuse angle rather than a right angle It is possible to bend at a desired angle and the control of this angle is by the control of the rotating body assembly 4 which is CNC controlled.
도 6의 (f)는 소재 홀더(4)의 단부 블레이드(72)를 탈거하고 당해 위치에 벤딩을 위한 아르를 형성한 벤딩 지그(701)를 교체 장착하고 패널(8)소재를 하부로부터 밀착 가압하여 회전하면서 제 1 금형(22) 상단의 롤 부분으로 밀어 감아주면 지그 형상과 일치하는 벤딩된 패널 소재를 획득할 수 있는 것이다.FIG. 6F shows that the bending jig 701 which removes the end blade 72 of the material holder 4 and forms ar for bending in this position is replaced, and the panel 8 material is pressed against the bottom. By rolling to the roll portion of the upper end of the first mold 22 while rotating, the bent panel material matching the jig shape can be obtained.
이와 같이 일정 크기로 절단 재단된 패널(8)을 이용하여 그 단부 또는 평면 내부에 특정의 절곡 또는 성형을 이룰 수 있게 된다.In this way, the panel 8 cut and cut to a certain size can be used to achieve specific bending or forming in the end or inside the plane.
더욱이 이러한 여러 유형의 가공이 본 발명 절곡장치 하나의 설비에서 실현되고 그 절곡 종류는 모든 유형이 가능하다고 판단하여도 무방하다.Moreover, it is also possible to judge that such various types of processing are realized in one installation of the bending device of the present invention, and the types of bending can be any type.
패널의 절곡 종류는 첨부 도 7 예시와 같이 단순 절곡, 폴딩, 헤밍, 벤딩 등이 연속적으로 가공되면서도 일정 사면의 형성 또한 가능하여 다양하게 패널 가공을 이룰 수 있다.As the bending type of the panel, as shown in FIG. 7, simple bending, folding, hemming, bending, and the like may be continuously processed, and a certain slope may be formed, thereby forming various panels.
* 부호의 설명 ** Explanation of Codes *
1 : 본체 2 : 금형조립체1: main body 2: mold assembly
3, 5 : 가이더 4 : 회전체 어셈블리3, 5: guider 4: rotor assembly
6 : 카운터 블레이드 7 : 소재 홀더6: counter blade 7: material holder
11, 31, 51, 110 : 프레임 12, 14 : 축받이11, 31, 51, 110: frame 12, 14: bearing
13, 15 : 베어링 20 : 램13, 15: bearing 20: ram
21, 76 : 유체실린더 22 : 제 1 금형21, 76: fluid cylinder 22: the first mold
23 : 제 2 금형 24, 74 : 오일공23: second mold 24, 74: oil ball
25, 75 : 접동면 32 : 플랜지25, 75: sliding surface 32: flange
35, 55 : 접동 가이드 71 : 플레이트35, 55: sliding guide 71: plate
72 : 블레이드 73 : 체결편72: blade 73: fastener
77 : 로드 브라켓 112 : 브라켓77: rod bracket 112: bracket
471 : 래크기어 481 : 서보 유압 실린더471 rack gear 481 servo hydraulic cylinder
SM : 서보 모터SM: Servo Motor
Claims (12)
- 절곡 패널 소재를 가압하여 절곡 성형을 이루는 절곡기에 있어서,In the bending machine which presses the bending panel material to form bending molding,본체(1)를 이루는 프레임(11)에 고정한 카운터 블레이드(6)와,A counter blade 6 fixed to the frame 11 constituting the main body 1,프레임(11)에 지지하며 벤딩 작동 중 패널소재를 눌러 고정하는 소재 홀더(7)와,A material holder 7 supporting the frame 11 and pressing and fixing the panel material during the bending operation;상기 카운터 블레이드(6)와 소재 홀더(7)에 의해 피 절곡물인 패널(8)을 고정하고 상기 패널(8)에 선형의 가공 력을 가하여 절곡 또는 절단을 이루는 금형 조립체(2)와, A mold assembly (2) for fixing the panel (8) to be folded by the counter blade (6) and the material holder (7) and bending or cutting by applying a linear processing force to the panel (8);상기 카운터 블레이드 중심으로 상기 금형 조립체(2)를 회전시켜 변각 위치로 이동하는 회전체 어셈블리(4)와, A rotating body assembly 4 which rotates the mold assembly 2 around the counter blade to move to a variable position;상기 금형 조립체와 상기 회전체 어셈블리 사이에 구성되며, 금형 조립체의 선형 운동을 지지 안내하고 회전력을 전달하는 가이더(3)를 포함하여 이루어 선형으로 가압하여 절곡, 절단하고 상기 금형 조립체를 변각하여 절곡 할 수 있도록 이루어지는 것을 특징으로 하는 다기능 절곡 장치.Comprising between the mold assembly and the rotor assembly, comprising a guider (3) for supporting and guiding the linear movement of the mold assembly and transmitting the rotational force to be bent, cut and bent by bending the mold assembly linearly Multifunctional bending device characterized in that it is made to be.
- 청구항 1에 있어서, 상기 금형 조립체(2)의 램(20)은 본체 프레임 좌우 너비방향을 따라 횡방향으로 길게 연장하여 이루어지며, 램(20)의 양단을 회전체 어셈블리(4)에 결합하여 상, 하 절곡 각도에 따라 금형 조립체 전부가 회전하여 움직이도록 이루고, 램 양단에는 유체 실린더(21)의 로드를 체결하여 회전 이동이 완료된 위치에서 직선 운동에 의해 다양한 각도의 절곡을 구현하도록 이루어지는 것을 특징으로 하는 다기능 절곡 장치.According to claim 1, The ram 20 of the mold assembly (2) is made by extending in the transverse direction along the left and right width direction of the main frame, the both ends of the ram 20 is coupled to the rotating body assembly (4) , The mold assembly is rotated to move according to the lower bending angle, and both ends of the ram are fastened to the rods of the fluid cylinder 21 to realize bending at various angles by linear motion at the position where the rotational movement is completed. Multifunctional bending device.
- 청구항 2에 있어서, 상기 금형 조립체(2)는 패널에 전단, 벤딩, 성형 중 선택된 어느 하나의 가공을 이루도록 복수 이상 다수의 금형을 장착하도록 이루어지는 램(20)을 갖는 금형 조립체로 이루되, 상기 금형 조립체는 피 절곡물인 패널에 대해 자르기 위한 전단금형, 하향 절곡을 이루는 하절곡금형, 상향 절곡을 이루는 상절곡금형, 컬링과 같이 둥글게 말기 위한 라운드 금형을 포함하며 상기 금형 중 복수 이상 다수의 금형을 결합하여 이루어지는 것을 특징으로 하는 다기능 절곡 장치.3. The mold assembly of claim 2, wherein the mold assembly 2 comprises a mold assembly having a ram 20 configured to mount a plurality of molds to a panel to achieve any one selected from shearing, bending, and molding. The assembly includes a shear mold for cutting a panel to be folded, a downward bending mold for downward bending, an upper bending mold for upward bending, and a round mold for rolling such as curling. Multifunctional bending device, characterized in that made by combining.
- 청구항 2에 있어서, 상기 램(20)의 양단은 가이더(3)에 끼워져 접동하도록 접동면(25)과 접동면에 오일공(24)를 천공하여 이루어지는 것을 특징으로 하는 다기능 절곡 장치.The multifunctional bending device according to claim 2, wherein both ends of the ram (20) are perforated by oil holes (24) on the sliding surface (25) and the sliding surface so as to fit and slide in the guider (3).
- 청구항 2에 있어서, 상기 유체 실린더(21)는 금형 조립체의 램 양단에 끼워 결합한 복수 가이더(3)에 플랜지 일단을 고정하고 로드 선단을 상기 금형 조립체의 램(20)에 마련한 실린더 로드 체결부에 결합하여 이루어지는 것을 특징으로 하는 다기능 절곡 장치.The method of claim 2, wherein the fluid cylinder 21 is fixed to one end of the flange to the plurality of guiders (3) coupled to both ends of the ram of the mold assembly and coupled to the cylinder rod fastening portion provided with the rod end on the ram 20 of the mold assembly Multifunctional bending device, characterized in that made by.
- 청구항 1에 있어서, 상기 가이더(3)는 "ㄷ"자 찬넬 형태의 프레임(31)으로 이루어지며 측면 일단은 개방하여 이루고, 하부 일단은 유체 실린더(21)를 체결하는 플랜지(32)를 형성하여 이루고, According to claim 1, The guider (3) is made of a "31" channel-shaped frame 31, one end of the side is made open, the lower end forms a flange 32 for fastening the fluid cylinder 21 Made up,상기 프레임(31) 내측 양단에는 접동 가이드(35)를 상호 이격하여 볼트 고정하여 이루고, Both ends of the frame 31 are fixed to the sliding guides 35 to be spaced apart from each other,가이더(3)의 프레임(31)은 금형조립체(2) 양단에 설치되고 선형 구동을 가이드 하면서 금형 조립체(2)의 회전을 이루는 회전체 어셈블리(4)와 사이에 매개되어 이루어지는 것을 특징으로 하는 다기능 절곡 장치.The frame 31 of the guider 3 is installed in both ends of the mold assembly 2, and is a multi-function characterized in that it is interposed between the rotor assembly 4 and the rotation of the mold assembly 2 to guide the linear drive Bending device.
- 청구항 1에 있어서, 상기 회전체 어셈블리(4)는 본체 프레임(11), 이 프레임(11)을 관통하여 축받이(12)를 보강 설치하고, 상기 축받이 내경에 베어링(13)을 내장하여 이루고, 외주에 기어를 형성하고 내측 일면에 상기 가이더(3) 프레임(31) 삽입 고정하는 삽입홈(43)을 요입 형성하여 나사 관통 탭을 다수 형성하여 이루고, 외측 일면에는 축(41)을 돌출 형성하여 이루어지는 기어 원반(42)과,The rotating body assembly (4) is formed by reinforcing and installing the bearing (12) through the body frame (11) and the frame (11), and having a bearing (13) embedded in the bearing inner diameter. Formed by forming a plurality of threaded tabs by forming a gear groove in the groove 43 for inserting and fixing the guider 3 frame 31 on one inner surface thereof, and forming a shaft 41 on one outer surface thereof. The gear disk 42,상기 프레임(11)에 관통하여 축받이(14)를 보강 설치하고, 상기 축받이 내경에 베어링(15)을 결합하여 이루되 대향 측에도 동일한 구조로 대칭 구성하여 이루고, 상기 기어원반(42)에 치합하도록 축(45)에 내측기어(44)를 결합하고 축(45) 단부에 외측기어(46)를 결합하여 이루어 외측기어(46)에 구동기어(47)를 치합하여 구동원에 결합하여 이루어지는 것을 특징으로 하는 다기능 절곡 장치.The bearing 11 is reinforced and installed through the frame 11, and the bearing 15 is coupled to the bearing inner diameter, and the bearing 15 is symmetrically configured on the opposite side, and the shaft is fitted to the gear disc 42. The inner gear 44 is coupled to the 45 and the outer gear 46 is coupled to the end of the shaft 45 to engage the drive gear 47 with the outer gear 46 to be coupled to the drive source. Multifunctional Bending Device.
- 청구항 7에 있어서, 상기 회전체 어셈블리(4)는 금형조립체(2)의 램(20) 또는 유체실린더(21)와의 간섭을 배제하도록 기어원반(42)의 수직축 중심으로부터 금형 조립체 회전 반대 방향으로 일정각도(θ) 회전시킨 위치에 내외측 기어(44, 46)를 구성하되 45~55°의 범위 내에서 이루어지는 것을 특징으로 하는 다기능 절곡 장치.8. The rotor assembly (4) according to claim 7, wherein the rotor assembly (4) is fixed in a direction opposite to the mold assembly rotation from the center of the vertical axis of the gear disc (42) to exclude interference with the ram (20) or the fluid cylinder (21) of the mold assembly (2). A multifunctional bending device comprising the inner and outer gears 44 and 46 at a rotated angle θ, but in the range of 45 to 55 °.
- 청구항 1에 있어서, 상기 소재 홀더(7)는 카운터 블레이드 표면에 맞닿는 블레이드(72)를 하부 선단에 장착하고 다수의 체결편(73)으로 블레이드를 고정하고, 양단에는 접동면(75)를 형성하며, 상부에는 중심으로부터 횡방향으로 이격하여 로드 브라켓(77)을 용접 결합하여 이루어지는 소재 홀더 플레이트(71)와, The method according to claim 1, wherein the material holder (7) is mounted on the lower end of the blade 72 abuts on the surface of the counter blade and fixed the blade with a plurality of fastening pieces (73), on both ends to form a sliding surface (75) A material holder plate 71 formed by welding a rod bracket 77 to the upper part and spaced apart from the center in a transverse direction;플레이트(71)를 출몰시켜 선형 운동력을 전달하는 유체 실린더(76)와, A fluid cylinder 76 which projects the plate 71 to transmit linear kinetic force,본체 프레임(11)에 기립하여 용접 고정한 프레임(51)을 대향 형성하여 "ㄷ"자형 찬넬로 이루고 고정 프레임(51)을 본체 프레임(11) 내측에 대향 하도록 마련하여 플레이트(71)를 지지 접동하는 가이더(5)로 이루어,The frame 51 which is erected and fixed to the main body frame 11 is formed to be opposite to the “c” shaped channel, and the fixing frame 51 is provided to face the inside of the main body frame 11 to support and slide the plate 71. Made of guiders (5),상기 프레임(11, 51) 내측("ㄷ"자형 찬넬)에는 접동 가이드(75)를 상호 이격하여 3면에 내장하고 볼트 고정하여 이루고 그 이격 공간으로 상기 플레이트(71) 양 단부의 접동면(75)이 접동 하도록 결합하여 이루어지는 것을 특징으로 하는 다기능 절곡 장치.Inside the frames 11 and 51 (“내장” shaped channels), sliding guides 75 are spaced apart from each other and built on three surfaces, and are fixed by bolts, and sliding surfaces 75 at both ends of the plate 71 are spaced apart from each other. Multifunctional bending device characterized in that the combination is made to slide).
- 청구항 9에 있어서, 상기 유체 실린더(76)는 프레임(11)에 용접 설치한 프레임(110)과 이 프레임에 마련한 브라켓(112)에 실린더 고정 피봇을 결합하여 이루되, 소재 홀더(7)가 상기 카운터 블레이드(6) 선단부와 동일한 선단을 유지하며 사면을 형성하도록 이루어지는 것을 특징으로 하는 다기능 절곡 장치.The method of claim 9, wherein the fluid cylinder 76 is made by coupling the cylinder fixed pivot to the frame 110 welded to the frame 11 and the bracket 112 provided in the frame, the material holder 7 is Multifunction bending device, characterized in that to form a slope while maintaining the same tip as the tip of the counter blade (6).
- 청구항 7에 있어서, 상기 금형 조립체(2)의 회전을 이루는 회전체 어셈블리(4)의 회전각 구동원은 CNC 제어되는 서보 모터(48)로 이루어지는 것을 특징으로 하는 다기능 절곡 장치.8. The multifunctional bending apparatus according to claim 7, wherein the rotation angle driving source of the rotating assembly (4) which makes the mold assembly (2) rotate is composed of a CNC-controlled servo motor (48).
- 청구항 7에 있어서, 상기 상기 금형 조립체(2)의 회전을 이루는 회전체 어셈블리(4)의 회전각 구동원은 CNC 제어되는 서보 유압 실린더(481)로 이루어지는 것을 특징으로 하는 다기능 절곡 장치.8. The multifunctional bending apparatus according to claim 7, wherein the rotation angle driving source of the rotating body assembly (4) which makes the mold assembly (2) rotate is composed of a servo hydraulic cylinder (481) controlled by CNC.
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CN107626789A (en) * | 2017-09-12 | 2018-01-26 | 广东金南方新科技股份有限公司 | Automatic edge folding and its fold method |
CN111496091A (en) * | 2020-04-30 | 2020-08-07 | 海宁市富连机械有限公司 | Portable bending device is used in intelligent mechanical equipment manufacturing |
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KR101727706B1 (en) | 2015-09-23 | 2017-04-17 | 주식회사 의성방화문 | Rotate bending machine |
CN110449491B (en) * | 2019-08-20 | 2024-05-03 | 洛阳市优能自动化设备有限公司 | Bending unit of sheet metal flanging machine and sheet metal flanging machine |
KR102280711B1 (en) | 2020-12-11 | 2021-07-22 | (주)성연테크 | a robotic limp equipped with ingress rocks. |
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