WO2016182177A1 - Asphalt concrete composition having waterproof function and construction method using same - Google Patents
Asphalt concrete composition having waterproof function and construction method using same Download PDFInfo
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- WO2016182177A1 WO2016182177A1 PCT/KR2016/001768 KR2016001768W WO2016182177A1 WO 2016182177 A1 WO2016182177 A1 WO 2016182177A1 KR 2016001768 W KR2016001768 W KR 2016001768W WO 2016182177 A1 WO2016182177 A1 WO 2016182177A1
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- asphalt concrete
- concrete composition
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Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
- C04B24/26—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
- C04B24/28—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/10—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C04B26/16—Polyurethanes
Definitions
- the present invention relates to an asphalt concrete composition and a construction method using the same, and more particularly, to an asphalt concrete composition having a waterproof function and a construction method using the same.
- Asphalt concrete is generally manufactured by mixing asphalt binder, thick aggregate, aggregate, sand, and filler at high temperature, and is widely used as a road paving material. Also abbreviated as ascon.
- Korean Patent Registration No. 0880030 includes 60 to 80% by weight of asphalt cement; 15 to 35% by weight of vegetable oils, and an ascon composition for road pavement emergency repair comprising a binder, characterized in that it comprises aliphatic polyamides (Aliphatic polyamides).
- the asphalt concrete loses adhesion due to such physical property degradation, and heat is generated.
- the present invention has been made to overcome the above-mentioned problems, and can prevent infiltration water and port holes, reduce noise, and perform road pavement at low cost without plastic deformation, aging and / or peeling easily occurring.
- To provide an asphalt concrete composition specifically an asphalt concrete composition having a waterproof function and a construction method using the same.
- the present invention is based on 100 parts by weight of asphalt, 120 parts by weight of aggregate; 49 to 70% by weight of a low viscosity methyl methacrylate (MMA) resin having a viscosity of 10 to 1,000 cps as a polymer resin, 20 to 50% by weight of a high viscosity methyl methacrylate (MMA) having a viscosity of 2,000 to 20,000 cps, and SIS ( 50 parts by weight of modified methyl methacrylate resin, in which one or more selected from the group consisting of stylene isoprene stylene (SBR), SBR (stylene butadiene rubber) and SBS (stylene butadiene stylene); 30 parts by weight of crosslinked polyacrylate salt; 50 parts by weight of propanediol as a binder resin; 25 parts by weight of silica sand; 15 parts by weight of 4-4 diphenylmethane diisocyanate as a curing agent; 25 parts by weight of ethylene vinyl
- the first tack coating step of tack coating the planarized asphalt surface 120 parts by weight of aggregate, based on 100 parts by weight of asphalt on the surface of the first tack coating, 49 to 70% by weight of low viscosity methyl methacrylate (MMA) resin having a viscosity of 10 to 1,000 cps as a polymer resin, viscosity 20 to 50 wt% of high viscosity methyl methacrylate (MMA) having 2,000 to 20,000 cps, and 1 to 10 wt% of at least one selected from stylene isoprene stylene (SIS), stylene butadiene rubber (SBR) and stylene butadiene stylene (SBS).
- SIS stylene isoprene stylene
- SBR stylene butadiene rubber
- SBS stylene butadiene stylene
- Asphalt concrete composition comprising 8 parts by weight of car, further comprising 3 parts by weight of polyethylene wax based on 100 parts by weight of asphalt, based on 100 parts by weight of bio resin composed of a weight ratio of 8: 2 rheological alkyd resin and coconut oil
- a first base layer forming step of laying the asphalt concrete composition further comprising 10 parts by weight to a thickness of 20 to 100 millimeters
- Asphalt concrete composition according to the present invention the asphalt concrete composition with a particularly waterproof function is to prevent the infiltration water and port holes, reduce noise, road at low cost without plastic deformation, aging and / or peeling easily occurs Allow packaging to take place.
- the present invention based on 100 parts by weight of asphalt, aggregate 50 to 1,000 parts by weight; 10 to 80 parts by weight of the polymer resin; 20 to 50 parts by weight of crosslinked polyacrylate salt; 30 to 60 parts by weight of the binder resin; 10 to 50 parts by weight of silica sand; 2 to 30 parts by weight of a curing agent; 10 to 50 parts by weight of a strain inhibitor; 5 to 30 parts by weight of a peeling inhibitor; 3 to 20 parts by weight of antioxidant; And it provides an asphalt concrete composition comprising 2 to 15 parts by weight of the filler.
- the present invention comprises a first tack coating step of tack coating the planarized asphalt surface; 50 to 1,000 parts by weight of aggregate, 10 to 80 parts by weight of polymer resin, 20 to 50 parts by weight of crosslinked polyacrylate salt, and 30 to 60 binder resin, based on 100 parts by weight of asphalt on the surface of the first taco-coated asphalt.
- it provides a construction method of asphalt concrete composition comprising a curing step of curing the asphalt concrete composition having a waterproof function installed through the first base layer forming step and the second base layer forming step.
- Asphalt according to the present invention is not particularly limited as long as it is asphalt commonly used in the art, particularly petroleum-based asphalt.
- the content of the remaining components other than asphalt constituting the asphalt concrete composition according to the present invention is based on 100 parts by weight of asphalt.
- Aggregate according to the present invention is to improve the stability and durability of the asphalt concrete composition, and may be used as long as it is a conventional aggregate in the art having this purpose, preferably stone, gravel, sand, silica or It is preferable to use at least one mixture selected from them.
- limestone, basalt, dolomite, sandstone, granite and quartzite may be used as the stone.
- the aggregate is preferably used to remove the deposit, it is more preferable to use that meets the specifications of KSF2357, the particle size of the aggregate is recommended to have a 2 to 20 millimeters, but is not limited thereto. Instead, the size can be adjusted according to the user's choice.
- the amount of the preferred aggregate is preferably 50 to 1,000 parts by weight based on 100 parts by weight of asphalt.
- the polymer resin according to the present invention is to suppress the occurrence of cracks in the asphalt concrete composition, to provide a waterproofing performance and to improve the strength, and is not particularly limited as long as it is a polymer resin having such a purpose, but is preferably polyester.
- the content of the polymer resin is not particularly limited, but preferably 10 to 80 parts by weight based on 100 parts by weight of asphalt contained in the asphalt concrete composition.
- MMA Methyl Meth Acrylate
- the methyl methacrylate has excellent adhesion to asphalt and concrete roads, and maintains excellent binder and mechanical properties to significantly improve cracking and dropping due to continuous loads generated on top of asphalt concrete.
- the methylmethacrylate according to the present invention comprises 49 to 70% by weight of a low viscosity methyl methacrylate (MMA) resin having a viscosity of 10 to 1,000 cps, and a high viscosity methyl methacrylate having a viscosity of 2,000 to 20,000 cps ( MMA) 20 to 50% by weight of the methyl methacrylate mixture obtained by mixing 1 to 10% by weight of one or more mixtures selected from SIS (stylene isoprene stylene), SBR (stylene butadiene rubber), SBS (stylene butadiene stylene) Modified methyl methacrylate can also be used.
- SIS stylene isoprene stylene
- SBR stylene butadiene rubber
- SBS stylene butadiene stylene
- the crosslinked polyacrylate salt according to the present invention is included in the asphalt concrete composition to absorb water and expand, thereby filling the asphalt concrete voids and preventing water penetration, and thus is a conventional crosslinked polyacryl in the art having this purpose.
- any salt may be used, it is preferable to use a copolymer of acrylic acid and sodium acrylate containing acrylic acid, and the amount thereof is 20 to 50 based on 100 parts by weight of asphalt. It is good that it is a weight part.
- the binder resin according to the present invention is for improving the bonding force between the asphalt concrete composition.
- the preferable binder resin is not specifically limited, It is recommended to use propanediol, a propane triol, toluene diisocyanate, or a mixture thereof, and it is recommended that the usage-amount is 30-60 weight part based on 100 weight part of asphalt.
- the silica sand according to the present invention may be any silica sand commonly used in the art, but it is preferable to use silica sand 2, silica sand 3 or silica sand 6, and the amount of silica is 100 parts by weight of asphalt. It is good that it is 10 to 50 parts by weight on the basis.
- the curing agent according to the present invention is for curing the asphalt concrete composition, and any conventional curing agent having such a purpose may be used, but preferably 4.4-diphenylmethane diisocyanate (MDI), nucleomethylenetetramine, It is preferable to use amines, polyamides, or mixtures thereof, and the amount thereof is preferably 2 to 30 parts by weight based on 100 parts by weight of asphalt.
- MDI 4.4-diphenylmethane diisocyanate
- the curing agent according to the present invention may further comprise a low shrinkage agent.
- the low shrinkage agent within a range of not more than 30% by weight based on the total weight of the curing agent.
- an unsaturated polyester low shrinkage agent for example, a low shrinkage agent made of an unsaturated polyester resin.
- the antistrain agent according to the present invention is for reducing the plastic deformation of the asphalt concrete composition.
- the anti-strain agent include polyethylene, ethylene vinyl acetate, polybutene, high-impact polystyrene, polypropylene, or a mixture thereof, and the amount of the anti-strain agent is 10 to 50 parts by weight based on 100 parts by weight of asphalt.
- the anti-peeling agent according to the present invention is for preventing the asphalt concrete composition from being easily peeled off from the pavement surface, and any anti-peeling agent having such a purpose may be used, but preferably, polyphosphoric acid, amine, or It is preferable to use a phosphate ester anti-peeling agent.
- the anti-peeling agent is a liquid-type polyphosphoric anti-peeling agent having a specific gravity of 1.0 or more and a viscosity of 110 cPs of 60 ° C; It may be an amine-based anti-peeling agent having an acid value of 10 mgKOH / g or less and a total amine value of 140 to 400 mgHCl / g.
- the preferred amount of the anti-peeling agent is 5 to 30 parts by weight based on 100 parts by weight of asphalt.
- the antioxidant according to the invention is for preventing the oxidation of the asphalt concrete composition.
- Preferred antioxidants may be used amine-based, bisphenol-based, monophenol-based and sulfur-based antioxidants, the amount is preferably 3 to 20 parts by weight based on 100 parts by weight of asphalt.
- the filler according to the present invention is for improving dimensional stability and wear resistance, and any filler may be used as long as the filler has this purpose, and the amount thereof is preferably 2 to 15 parts by weight based on 100 parts by weight of asphalt.
- the amount of the filler when the amount of the filler is less than 2 parts by weight, the dimensional stability and wear resistance and thixotropic degradation are reduced, resulting in a decrease in durability, and when the amount exceeds 15 parts by weight, the workability decreases and the impact resistance decreases due to the increase in the nitrogen. It is not preferable because it causes the influence of the back.
- one or more selected from benton, silica, calcium carbonate, talc, barium sulfate and aluminum hydroxide can be used.
- the asphalt concrete composition according to the present invention may further include 2 to 5 parts by weight of wax based on 100 parts by weight of asphalt to prevent the surface tacky of the dry layer to prevent surface contamination due to traffic. have.
- Preferred waxes are polyethylene wax or polypropylene wax or mixtures thereof.
- the asphalt concrete composition according to the present invention may further comprise waste asphalt concrete (waste ascon).
- the waste ascon is mainly used when the ascon conventionally used for packaging is replaced by aging or broken, it is recommended that the amount is 50 to 150 parts by weight based on 100 parts by weight of asphalt.
- an ascon performance improving agent may be further added to improve the function of the waste ascon having a reduced function.
- the ascon performance improver may be any performance improver commonly used in the art, specifically, ascon performance improver, and any amount may be used in an amount of 5 to 30 parts by weight based on 100 weight of used ascon.
- Preferred performance improvers include 90% to 99.5% by weight of vinyl acetate monomer-paraffin oil and 0.5 to 10% by weight of benzoyl peroxide based on the total weight of the performance improver.
- the vinyl acetate monomer-paraffin oil is preferably used is a mixture of 5 to 25% by weight of vinyl acetate monomer and 75 to 95% by weight of paraffin oil.
- the ascon composition according to the present invention may further include a polymer modifier.
- the polymer modifier may be any polymer modifier commonly used in the art, and the amount of the polymer modifier is 2 to 40 parts by weight based on 100 parts by weight of asphalt.
- a modifier including a polymer resin selected from the group consisting of styrene butadiene styrene, raw rubber, styrene isoprene styrene, nitrile rubber, styrene butadiene rubber, butadiene rubber and mixtures thereof.
- the asphalt concrete composition according to the present invention may further include 5 to 20 parts by weight of bio resin based on 100 parts by weight of asphalt in order to suppress cracking and improve adhesion and durability.
- Preferred bio resins are those consisting of rheology alkyd resins, rheology urethane resins, fatty acid esters of rheology urethane resins, rheology epoxy resins, fatty acid esters of rheology epoxy resins, bio polyethylene resins, L-polylactic acid or mixtures thereof. It is better to use, and it is recommended to use a rheology alkyd resin.
- the rheology refers to a resin containing an oil component such as a fatty acid in a molecule, and when such a rheology resin is used, it is easy to control dispersibility, mechanical properties, curability, and film formability.
- the bio resin is a vegetable oil, for example an oil extracted from a plant or plant seed, which is rice oil, palm oil, coconut oil, castor oil, grape seed oil, jojoba oil, safflower oil, macadamia nuts It can be used in combination with oils, olive seed oils, and mixed oils thereof.
- the mixing ratio of the bio resin and the vegetable oil may be changed according to a user's selection, but it is recommended that the weight ratio of the bio resin and the vegetable oil be 1: 9 to 9: 1.
- the ascon composition according to the present invention may further include a plasticizer to reduce the viscosity at a high temperature of about 80 ° C. or more and to smoothly mix the components constituting the asphalt concrete composition.
- Preferred plasticizers are preferably selected from the group consisting of terephthalic acid metal salts, stearic acid metal salts, petroleum resins, low molecular weight polyethylene and low molecular weight polyamides, and their amount is preferably 1 to 20 parts by weight based on 100 parts by weight of asphalt.
- the amount of the plasticizer is less than 1 part by weight, the effect is not effective. If it exceeds 20 parts by weight, the viscosity is lowered, and thus the plastic deformation resistance is weakened.
- the asphalt concrete composition according to the present invention may further comprise a dispersant.
- the dispersant imparts a polarity to the entire asphalt concrete composition to improve the adhesion to the components constituting the asphalt concrete composition, specifically aggregate, uniformly disperse the compounds, to perform the function of improving the cold resistance
- any dispersant may be used, but preferably those selected from the group consisting of organic acids, aromatic oils, aliphatic oils, copper and vegetable oils, castor oil, cottonseed oil, mineral oil and mixtures thereof are used. It is good.
- the amount of the preferred dispersant is preferably 0.1 to 10 parts by weight based on 100 parts by weight of asphalt.
- the amount of the dispersant is less than 0.1 parts by weight, there is almost no effect. If the amount of the dispersant is more than 10 parts by weight, there is a disadvantage that it does not develop any strength even at room temperature.
- the asphalt concrete composition according to the present invention may further comprise a fiber.
- the fiber is to improve the tensile force due to the stress applied in the longitudinal-lateral direction of the pavement surface formed of the asphalt concrete composition according to the present invention
- a fiber having such a purpose for example cellulose fiber, preferably natural It is preferable to use cellulose fibers, and the amount thereof is preferably 5 to 10 parts by weight based on 100 parts by weight of asphalt.
- the content of the cellulose fiber is less than 5 parts by weight, the effect of improving the tensile strength is lowered.
- the content of the cellulose fiber is more than 10 parts by weight, the effect of improving the tensile strength is excellent, but the viscosity of the ascon composition is sharply increased so that the construction viscosity becomes too high. not.
- the asphalt concrete composition according to the present invention may further include 2 to 30 parts by weight of the filler based on 100 parts by weight of the asphalt.
- the filler material improves the pore filling properties, stability, wear resistance and flow resistance of the asphalt concrete composition having a waterproof function according to the present invention, and consequently serves to improve Marshall stability.
- Preferred fillers are preferably those consisting of at least one selected from the group consisting of lime powder, portland cement, slaked lime, fly ash, recovered dust, furnace steelmaking dust, foundry dust and incineration ash.
- the asphalt concrete composition having a waterproof function having such a configuration as follows.
- the construction method of the asphalt concrete composition is not particularly limited, but preferably a first tack coating step of tack coating the flattened asphalt surface;
- the tack coat is made of asphalt, purified water and an emulsifier, it is preferable that 30 to 50 parts by weight of purified water and 1 to 5 parts by weight of an emulsifier are included with respect to 100 parts by weight of asphalt.
- Asphalt concrete composition 100 g of asphalt AP-3, petroleum-based asphalt, 120 g of stone with an average particle size of 10 mm, 50 g of methyl methacrylate, 30 g of crosslinked polyacrylate salt, 50 g of propanediol, 25 g of silica sand, 15 g of 4.4-diphenylmethane diisocyanate, ethylene vinyl Asphalt concrete composition was prepared by mixing 25 g of a strain inhibitor made of acetate, a specific gravity of 1.0 or more, and a polyphosphoric acid peeling inhibitor having a viscosity of 110 cPs of 60 ° C., 15 g, a monophenolic antioxidant 10 g, and 8 g of silica as a filler.
- the process was carried out in the same manner as in Example 1, except that instead of 15 g of 4.4-diphenylmethane diisocyanate, a curing agent including 12 g of 4.4-diphenylmethane diisocyanate and 3 g of a low shrinkage agent made of unsaturated polyester resin was used.
- the method was carried out in the same manner as in Example 4, but was further performed by further including ascon performance improver in which 13.5 g of vinyl acetate monomer-paraffin oil and 1.5 g of benzoyl peroxide were mixed.
- Example 4 It carried out in the same manner as in Example 4, it was carried out by further comprising 20g of a polymer modifier containing styrene butadiene styrene.
- Example 2 It carried out in the same manner as in Example 1, it was carried out by further comprising 10g of a rheology alkyd resin.
- Example 2 The same procedure as in Example 1 was carried out, but further including 8 g of a rheology alkyd resin and 2 g of coconut oil.
- Example 2 The same procedure as in Example 1 was carried out, except that 8 g of natural cellulose fiber was further included.
- Example 2 It carried out in the same manner as in Example 1, further comprising 15g of Portland cement to prepare an asphalt concrete composition.
- Example 2 The same procedure as in Example 1 was carried out except for 50 g of methyl methacrylate.
- Example 2 It was carried out in the same manner as in Example 1 except for 25g of a strain inhibitor consisting of ethylene vinyl acetate.
- Example 2 The same procedure as in Example 1 was carried out except that 15 g of a polyphosphoric acid anti-peeling agent having a specific gravity of 1.0 or more and a viscosity of 110 ° C. was 60 cPs.
- Example 1 0.043 0.098 0.278 0.829 1.083 1.284
- Example 2 0.049 0.102 0.312 0.989 1.383 1.562
- Example 3 0.047 0.095 0.279 0.843 1.101 1.283
- Example 4 0.047 0.122 0.352 0.987 1.383 1.622
- Example 5 0.042 0.097 0.284 0.823 1.201 1.293
- Example 6 0.043 0.095 0.254 0.877 1.011 1.298
- Example 7 0.041 0.094 0.268 0.823 1.123 1.184
- Example 8 0.042 0.097 0.283 0.817 1.001 1.123
- Example 9 0.042 0.093 0.292 0.876 1.092 1.283
- Example 10 0.041 0.091 0.267 0.819 1.086 1.182
- Example 11 0.044 0.098 0.297 0.819 1.394 1.791 Comparative Example 1 0.004 0.012 0.185 0.6
- the waterproof performance is good compared to the comparative examples, and even after immersion showed stability of 14000N or more, and as time passes, the stability of the Marshall was increased and the tensile value was high.
- the present invention relates to a high grade asphalt composition and a construction method using the same, and is used for paving roads, highways, highways, as well as general roads.
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Abstract
The present invention provides an asphalt concrete composition and a construction method using the same, wherein the composition contains, on the basis of 100 parts by weight of asphalt, 50-1,000 parts by weight of aggregate; 10-80 parts by weight of a polymer resin; 20-50 parts by weight of a cross-linked polyacrylate salt; 30-60 parts by weight of a binder resin; 10-50 parts by weight of silica; 2-30 parts by weight of a curing agent; 10-50 parts by weight of an anti-deformation agent; 5-30 parts by weight of an anti-peeling agent; 3-20 parts by weight of an anti-oxidant; and 2-15 parts by weight of a filler. The asphalt concrete composition according to the present invention does not easily cause plastic deformation, aging, and/or peeling, and can prevent infiltrating water and portholes, reduce noise, and perform road pavement at low costs.
Description
본 발명은 아스팔트 콘크리트 조성물 및 이를 이용한 시공방법에 관한 것으로서, 보다 상세하게는 방수기능을 갖는 아스팔트 콘크리트 조성물 및 이를 이용한 시공방법에 관한 것이다.The present invention relates to an asphalt concrete composition and a construction method using the same, and more particularly, to an asphalt concrete composition having a waterproof function and a construction method using the same.
일반적인 아스팔트 콘크리트(Asphalt Concrete)는 아스팔트 바인더(asphalt binder), 굵은 골재(Aggregate), 잔골재(Sand), 채움재(filler) 등을 고온에서 혼합하여 제조하며, 도로포장용 재료로서 널리 사용되고 있고, 그 명칭을 아스콘으로 약칭하여 지칭하기도 한다.Asphalt concrete is generally manufactured by mixing asphalt binder, thick aggregate, aggregate, sand, and filler at high temperature, and is widely used as a road paving material. Also abbreviated as ascon.
특히, 일반적인 도로포장방법으로 아스팔트콘크리트를 이용한 아스콘 도로포장 시공방법이 주로 시행되어 왔다.In particular, ascon road paving method using asphalt concrete has been mainly used as a general road paving method.
하지만, 전술한 아스콘 포장, 특정적으로 아스팔트 콘크리트 포장은 시공 후 5년이 되기 전에 주행트랙을 따라 가끔 소성변형이 생겨서 심각한 주행문제를 발생시키거나, 소성변형 문제는 없다 하더라도 시간의 흐름과 함께 포장 재료가 점차 노화되어 결국에는 심한 균열을 발생시켜 주기적으로 유지보수를 하여야 하는 문제점이 있으며, 이러한 보수 방법의 일례로서, 대한민국 특허등록 제0880030호에는 아스팔트 시멘트 60~80중량%; 식물성 오일 15~35중량%;을 포함하고, 알라파틱 폴리아미드(Aliphatic polyamides)가 포함된 것을 특징으로 하는 바인더로 이루어진 도로포장 긴급보수용 아스콘 조성물이 개시되어 있다.However, the above-mentioned asphalt concrete pavement, in particular asphalt concrete pavement, sometimes occurs in plastic deformation along the running track before 5 years after construction, causing serious driving problems or paving with the passage of time even if there is no plastic deformation problem. As the material gradually ages and eventually generates severe cracks, there is a problem that periodic maintenance is required. As an example of such a repair method, Korean Patent Registration No. 0880030 includes 60 to 80% by weight of asphalt cement; 15 to 35% by weight of vegetable oils, and an ascon composition for road pavement emergency repair comprising a binder, characterized in that it comprises aliphatic polyamides (Aliphatic polyamides).
이에, 상기 유지보수에 따른 비용을 최소화하기 위해 아스팔트 콘크리트를 이용하여 포장한 도로의 소성변형을 최소화하고, 장시간 동안 노화되지 않으면서, 쉽게 박리되지 않도록 하는 아스팔트 콘크리트 조성물을 개발하는 것이 요구되고 있다.Accordingly, in order to minimize the cost of the maintenance, it is required to minimize the plastic deformation of the road paved using asphalt concrete, and to develop an asphalt concrete composition that does not easily peel off without aging for a long time.
결국 이러한 물성 저하로 인해 아스팔트 콘크리트는 접착력을 상실하게 되고, 열 등이 발생하게 된다.As a result, the asphalt concrete loses adhesion due to such physical property degradation, and heat is generated.
상기와 같은 과정으로 인해 아스팔트 콘크리트 사이에 발생한 균열 사이로 습기가 투입되면 산화과정이 진행되며, 복사열이 아스팔트 콘크리트의 부실 공간을 통과하게 되면 아스팔트 콘크리트의 부식과정이 급속하게 진행되는데, 겨울철과 같이 눈을 녹이기 위해 사용되는 염화 칼슘에 노출되거나, 여름 장마철 강우시 장시간 습기에 노출될 때에는 아스팔트 콘크리트에 포트홀이 빠르게 발생되어 도로면의 요철로 인한 교통사고의 발생을 증가시키는 문제점이 있었다.Due to the above process, when moisture enters between cracks generated between asphalt concrete, oxidation progresses. When radiant heat passes through the stale space of asphalt concrete, corrosion process of asphalt concrete proceeds rapidly. When exposed to calcium chloride used for melting, or when exposed to moisture for a long time during the rainy season during the summer, there is a problem that a port hole is rapidly generated in the asphalt concrete to increase the occurrence of traffic accidents due to unevenness of the road surface.
본 발명은 전술한 문제점을 극복하기 위해 창출된 것으로서, 소성변형, 노화 및/또는 박리가 쉽게 발생하지 않으면서도, 침투수 및 포트홀을 방지하고, 소음을 저감하며, 저비용으로 도로포장을 수행할 수 있도록 하는 아스팔트 콘크리트 조성물, 특정적으로 방수기능을 갖는 아스팔트 콘크리트 조성물 및 이를 이용한 시공방법을 제공하고자 한다.The present invention has been made to overcome the above-mentioned problems, and can prevent infiltration water and port holes, reduce noise, and perform road pavement at low cost without plastic deformation, aging and / or peeling easily occurring. To provide an asphalt concrete composition, specifically an asphalt concrete composition having a waterproof function and a construction method using the same.
본 발명은 아스팔트 100중량부를 기준으로, 골재 120중량부; 고분자 수지로서 점도가 10 내지 1,000cps인 저점도 메틸메타크릴레이트(MMA) 수지 49 내지 70중량%, 점도가 2,000 내지 20,000cps인 고점도 메틸메타크릴레이트(MMA) 20 내지 50중량%, 및 SIS(stylene isoprene stylene), SBR(stylene butadiene rubber), SBS(stylene butadiene stylene) 중에서 선택된 하나 이상을 1 내지 10중량%로 혼합한 변성 메틸메타크릴레이트 수지 50중량부; 가교된 폴리아크릴레이트 염 30중량부; 바인더 수지로서 프로판디올 50중량부; 규사 25중량부; 경화제로서 4-4디페닐메탄 디이소시아네이트 15중량부; 변형방지제로서 에틸렌비닐아세테이트 25중량부; 비중이 1.0 이상이고 60℃ 점도가 110 cPs인 폴리인산계 박리방지제 15중량부; 모노페놀계 산화방지제 10중량부; 및 충진제로서 실리카 8중량부를 포함하는 아스팔트 콘크리트 조성물에, 폴리에틸렌 왁스를 아스팔트 100중량부를 기준으로 3중량부로 더 포함하고, 유변성 알키드 수지 및 코코넛 오일이 8:2의 중량비로 이루어진 바이오 수지를 아스팔트 100중량부를 기준으로 10중량부로 더 포함하는 아스팔트 콘크리트 조성물을 제공한다. The present invention is based on 100 parts by weight of asphalt, 120 parts by weight of aggregate; 49 to 70% by weight of a low viscosity methyl methacrylate (MMA) resin having a viscosity of 10 to 1,000 cps as a polymer resin, 20 to 50% by weight of a high viscosity methyl methacrylate (MMA) having a viscosity of 2,000 to 20,000 cps, and SIS ( 50 parts by weight of modified methyl methacrylate resin, in which one or more selected from the group consisting of stylene isoprene stylene (SBR), SBR (stylene butadiene rubber) and SBS (stylene butadiene stylene); 30 parts by weight of crosslinked polyacrylate salt; 50 parts by weight of propanediol as a binder resin; 25 parts by weight of silica sand; 15 parts by weight of 4-4 diphenylmethane diisocyanate as a curing agent; 25 parts by weight of ethylene vinyl acetate as a deformation inhibitor; 15 parts by weight of a polyphosphoric acid anti-peeling agent having a specific gravity of 1.0 or more and a viscosity of 110 cPs of 60 ° C; 10 parts by weight of monophenol antioxidant; And 8 parts by weight of silica as a filler, further comprising polyethylene wax as 3 parts by weight based on 100 parts by weight of asphalt, and a rheological alkyd resin and a coconut oil bio resin consisting of a weight ratio of 8: 2. It provides an asphalt concrete composition further comprises 10 parts by weight based on parts by weight.
또한, 본 발명은, 평탄화된 아스팔트 표면을 택 코우트 처리하는 제1택코우트처리단계; 상기 제1택코우트 처리된 아스팔트 표면에 아스팔트 100중량부를 기준으로, 골재 120중량부, 고분자 수지로서 점도가 10 내지 1,000cps인 저점도 메틸메타크릴레이트(MMA) 수지 49 내지 70중량%, 점도가 2,000 내지 20,000cps인 고점도 메틸메타크릴레이트(MMA) 20 내지 50중량%, 및 SIS(stylene isoprene stylene), SBR(stylene butadiene rubber), SBS(stylene butadiene stylene) 중에서 선택된 하나 이상을 1 내지 10중량%로 혼합한 변성 메틸메타크릴레이트 수지 50중량부, 가교된 폴리아크릴레이트 염 30중량부, 바인더 수지로서 프로판디올 50중량부, 규사 25중량부, 경화제로서 4-4디페닐메탄 디이소시아네이트 15중량부, 변형방지제로서 에틸렌비닐아세테이트 25중량부, 비중이 1.0 이상이고 60℃ 점도가 110 cPs인 폴리인산계 박리방지제 15중량부, 모노페놀계 산화방지제 10중량부, 및 충진제로서 실리카 8중량부를 포함하는 아스팔트 콘크리트 조성물에, 폴리에틸렌 왁스를 아스팔트 100중량부를 기준으로 3중량부로 더 포함하고, 유변성 알키드 수지 및 코코넛 오일이 8:2의 중량비로 이루어진 바이오 수지를 아스팔트 100중량부를 기준으로 10중량부로 더 포함하는 아스팔트 콘크리트 조성물을 20 내지 100밀리미터의 두께로 포설하는 제1기층형성단계; 상기 제1기층형성단계를 통해 형성된 제1기층의 표면을 택 코우트 처리하는 제2택코우트처리단계; 상기 제2택코우트처리단계를 거친 아스팔트의 표면에 상기 제1기층형성단계의 아스팔트 콘크리트 조성물을 10 내지 80밀리미터의 두께로 포설하는 제2기층형성단계; 및 상기 제1기층형성단계 및 상기 제2기층형성단계를 통해 포설된 방수기능을 갖는 아스팔트 콘크리트 조성물을 양생하는 양생단계를 포함하는 아스팔트 콘크리트 조성물의 시공방법을 제공한다.In addition, the present invention, the first tack coating step of tack coating the planarized asphalt surface; 120 parts by weight of aggregate, based on 100 parts by weight of asphalt on the surface of the first tack coating, 49 to 70% by weight of low viscosity methyl methacrylate (MMA) resin having a viscosity of 10 to 1,000 cps as a polymer resin, viscosity 20 to 50 wt% of high viscosity methyl methacrylate (MMA) having 2,000 to 20,000 cps, and 1 to 10 wt% of at least one selected from stylene isoprene stylene (SIS), stylene butadiene rubber (SBR) and stylene butadiene stylene (SBS). 50 parts by weight of modified methyl methacrylate resin, 30 parts by weight of crosslinked polyacrylate salt, 50 parts by weight of propanediol as binder resin, 25 parts by weight of silica sand, 15 parts by weight of 4-4 diphenylmethane diisocyanate as curing agent 25 parts by weight of ethylene vinyl acetate as a strain inhibitor, 15 parts by weight of a polyphosphoric acid peeling inhibitor having a specific gravity of 1.0 or more and a viscosity of 110 cPs at 60 ° C, 10 parts by weight of a monophenolic antioxidant, and a filler as a filler Asphalt concrete composition comprising 8 parts by weight of car, further comprising 3 parts by weight of polyethylene wax based on 100 parts by weight of asphalt, based on 100 parts by weight of bio resin composed of a weight ratio of 8: 2 rheological alkyd resin and coconut oil A first base layer forming step of laying the asphalt concrete composition further comprising 10 parts by weight to a thickness of 20 to 100 millimeters; A second tack coat treatment step of tack coating the surface of the first base layer formed through the first base layer forming step; A second base layer forming step of laying the asphalt concrete composition of the first base layer forming step to a thickness of 10 to 80 millimeters on the surface of the asphalt which has undergone the second tag coating treatment step; And it provides a construction method of asphalt concrete composition comprising a curing step of curing the asphalt concrete composition having a waterproof function installed through the first base layer forming step and the second base layer forming step.
본 발명에 따른 아스팔트 콘크리트 조성물, 특정적으로 방수기능을 갖는 아스팔트 콘크리트 조성물은 소성변형, 노화 및/또는 박리가 쉽게 발생하지 않으면서도, 침투수 및 포트홀을 방지하고, 소음을 저감하며, 저비용으로 도로포장을 수행할 수 있도록 한다.Asphalt concrete composition according to the present invention, the asphalt concrete composition with a particularly waterproof function is to prevent the infiltration water and port holes, reduce noise, road at low cost without plastic deformation, aging and / or peeling easily occurs Allow packaging to take place.
이하, 본 발명을 구체적으로 설명한다.Hereinafter, the present invention will be described in detail.
한 가지 관점에서, 본 발명은 아스팔트 100중량부를 기준으로, 골재 50 내지 1,000중량부; 고분자 수지 10 내지 80중량부; 가교된 폴리아크릴레이트 염 20 내지 50중량부; 바인더 수지 30 내지 60중량부; 규사 10 내지 50중량부; 경화제 2 내지 30중량부; 변형방지제 10 내지 50중량부; 박리방지제 5 내지 30중량부; 산화방지제 3 내지 20중량부; 및 충진제 2 내지 15중량부를 포함하는 아스팔트 콘크리트 조성물을 제공한다.In one aspect, the present invention, based on 100 parts by weight of asphalt, aggregate 50 to 1,000 parts by weight; 10 to 80 parts by weight of the polymer resin; 20 to 50 parts by weight of crosslinked polyacrylate salt; 30 to 60 parts by weight of the binder resin; 10 to 50 parts by weight of silica sand; 2 to 30 parts by weight of a curing agent; 10 to 50 parts by weight of a strain inhibitor; 5 to 30 parts by weight of a peeling inhibitor; 3 to 20 parts by weight of antioxidant; And it provides an asphalt concrete composition comprising 2 to 15 parts by weight of the filler.
다른 관점에서, 본 발명은 평탄화된 아스팔트 표면을 택 코우트 처리하는 제1택코우트처리단계; 상기 제1택코우트 처리된 아스팔트 표면에 아스팔트 100중량부를 기준으로, 골재 50 내지 1,000중량부, 고분자 수지 10 내지 80중량부, 가교된 폴리아크릴레이트 염 20 내지 50중량부, 바인더 수지 30 내지 60중량부, 규사 10 내지 50중량부, 경화제 2 내지 30중량부, 변형방지제 10 내지 50중량부, 박리방지제 5 내지 30중량부, 산화방지제 3 내지 20중량부, 및 충진제 2 내지 15중량부를 포함하는 아스팔트 콘크리트 조성물을 20 내지 100밀리미터의 두께로 포설하는 제1기층형성단계; 상기 제1기층형성단계를 통해 형성된 제1기층의 표면을 택 코우트 처리하는 제2택코우트처리단계; 상기 제2택코우트처리단계를 거친 아스팔트의 표면에 상기 제1기층형성단계의 아스팔트 콘크리트 조성물을 10 내지 80밀리미터의 두께로 포설하는 제2기층형성단계; 및 상기 제1기층형성단계 및 상기 제2기층형성단계를 통해 포설된 방수기능을 갖는 아스팔트 콘크리트 조성물을 양생하는 양생단계를 포함하는 아스팔트 콘크리트 조성물의 시공방법을 제공한다.In another aspect, the present invention comprises a first tack coating step of tack coating the planarized asphalt surface; 50 to 1,000 parts by weight of aggregate, 10 to 80 parts by weight of polymer resin, 20 to 50 parts by weight of crosslinked polyacrylate salt, and 30 to 60 binder resin, based on 100 parts by weight of asphalt on the surface of the first taco-coated asphalt. Part by weight, 10 to 50 parts by weight of silica sand, 2 to 30 parts by weight of the curing agent, 10 to 50 parts by weight of the deformation inhibitor, 5 to 30 parts by weight of the peeling inhibitor, 3 to 20 parts by weight of the antioxidant, and 2 to 15 parts by weight of the filler A first base layer forming step of laying the asphalt concrete composition to a thickness of 20 to 100 millimeters; A second tack coat treatment step of tack coating the surface of the first base layer formed through the first base layer forming step; A second base layer forming step of laying the asphalt concrete composition of the first base layer forming step to a thickness of 10 to 80 millimeters on the surface of the asphalt which has undergone the second tag coating treatment step; And it provides a construction method of asphalt concrete composition comprising a curing step of curing the asphalt concrete composition having a waterproof function installed through the first base layer forming step and the second base layer forming step.
본 발명에 따른 아스팔트는 당업계에서 통상적으로 사용되는 아스팔트, 특정적으로 석유계 아스팔트라면 특별히 한정되지 않는다. Asphalt according to the present invention is not particularly limited as long as it is asphalt commonly used in the art, particularly petroleum-based asphalt.
본 발명에 따른 아스팔트 콘크리트 조성물을 구성하는 아스팔트 외 나머지 성분들의 함량은 아스팔트 100중량부를 기준으로 한다.The content of the remaining components other than asphalt constituting the asphalt concrete composition according to the present invention is based on 100 parts by weight of asphalt.
본 발명에 따른 골재는 아스팔트 콘크리트 조성물의 안정성 및 내구성 등을 향상시키기 위한 것으로서, 이러한 목적을 갖는 당업계의 통상적인 골재라면 어떠한 것을 사용하여도 무방하지만, 바람직하게는 석재, 자갈, 모래, 실리카 또는 이들로부터 선택된 적어도 하나 이상의 혼합물을 사용하는 것이 좋다.Aggregate according to the present invention is to improve the stability and durability of the asphalt concrete composition, and may be used as long as it is a conventional aggregate in the art having this purpose, preferably stone, gravel, sand, silica or It is preferable to use at least one mixture selected from them.
여기서, 상기 석재로는 석회석, 현무암, 백운석, 사암, 화강암 및 규암이 사용될 수 있다.Here, limestone, basalt, dolomite, sandstone, granite and quartzite may be used as the stone.
또한, 상기 골재는 부착물이 제거된 것을 사용하는 것이 바람직하며, KSF2357의 규격에 부합하는 것을 사용하는 것이 더욱 바람직한데, 상기 골재의 입자크기는 2 내지 20밀리미터를 갖는 것을 추천하지만, 이에 한정되는 것이 아니라, 사용자의 선택에 따라 그 크기를 조절할 수 있다.In addition, the aggregate is preferably used to remove the deposit, it is more preferable to use that meets the specifications of KSF2357, the particle size of the aggregate is recommended to have a 2 to 20 millimeters, but is not limited thereto. Instead, the size can be adjusted according to the user's choice.
바람직한 골재의 사용량은 아스팔트 100중량부 기준으로 50 내지 1,000중량부인 것이 좋다.The amount of the preferred aggregate is preferably 50 to 1,000 parts by weight based on 100 parts by weight of asphalt.
본 발명에 따른 고분자 수지는 아스팔트 콘크리트 조성물의 균열 발생을 억제하고, 방수성능을 제공하는 동시에 강도를 향상시키기 위한 것으로서, 이러한 목적을 갖는 고분자 수지라면 특별히 한정되지 않지만, 바람직하게는 폴리에스테르(Polyester), 열가소성 폴리우레탄 탄성중합체(TPU), 메틸메타아크릴레이트(MMA: Methyl MethAcrylate), 에틸렌 비닐아세트산 공중합체(EVA), 폴리아마이드(Polyamide) 또는 이들로부터 선택되는 적어도 하나 이상의 혼합물로 이루어진 고분자 수지를 사용하는 것이 좋다.The polymer resin according to the present invention is to suppress the occurrence of cracks in the asphalt concrete composition, to provide a waterproofing performance and to improve the strength, and is not particularly limited as long as it is a polymer resin having such a purpose, but is preferably polyester. , A polymer resin composed of at least one thermoplastic polyurethane elastomer (TPU), methyl methacrylate (MMA: Methyl Meth Acrylate), ethylene vinyl acetate copolymer (EVA), polyamide or at least one mixture thereof Good to do.
이때, 상기 고분자 수지의 함량은 특별히 한정되지 않지만, 아스팔트 콘크리트 조성물에 포함된 아스팔트 100중량부를 기준으로 10 내지 80중량부를 포함하는 것이 좋다.At this time, the content of the polymer resin is not particularly limited, but preferably 10 to 80 parts by weight based on 100 parts by weight of asphalt contained in the asphalt concrete composition.
바람직한 고분자 수지로는 메틸메타아크릴레이트(MMA: Methyl MethAcrylate)를 사용하는 것을 추천한다.As the preferred polymer resin, it is recommended to use methyl methacrylate (MMA: Methyl Meth Acrylate).
상기 메틸메타아크릴레이트는 아스팔트 및 콘크리트 도로에 우수한 접착력을 지니고, 우수한 바인더 물성 및 기계적 물성을 유지하여 아스팔트 콘크리트의 상부에서 발생하는 지속적인 하중에 의한 크랙 및 탈락현상을 현저하게 개선할 수 있다.The methyl methacrylate has excellent adhesion to asphalt and concrete roads, and maintains excellent binder and mechanical properties to significantly improve cracking and dropping due to continuous loads generated on top of asphalt concrete.
특정 양태로서, 본 발명에 따른 메틸메타아크릴레이트는 점도가 10 내지 1,000cps인 저점도 메틸메타크릴레이트(MMA) 수지 49 내지 70중량%와, 점도가 2,000 내지 20,000cps인 고점도 메틸메타크릴레이트(MMA) 20 내지 50중량%를 혼합하여 얻어지는 메틸메타크릴레이트 혼합물에 SIS(stylene isoprene stylene), SBR(stylene butadiene rubber), SBS(stylene butadiene stylene) 중에서 선택된 하나 이상의 혼합물 1 내지 10중량%를 혼합한 변성 메틸메타아크릴레이트를 사용할 수도 있다.In a particular embodiment, the methylmethacrylate according to the present invention comprises 49 to 70% by weight of a low viscosity methyl methacrylate (MMA) resin having a viscosity of 10 to 1,000 cps, and a high viscosity methyl methacrylate having a viscosity of 2,000 to 20,000 cps ( MMA) 20 to 50% by weight of the methyl methacrylate mixture obtained by mixing 1 to 10% by weight of one or more mixtures selected from SIS (stylene isoprene stylene), SBR (stylene butadiene rubber), SBS (stylene butadiene stylene) Modified methyl methacrylate can also be used.
이때, 상기 SIS, SBR 및/또는 SBS의 함량이 1중량% 미만인 경우에는 내충격성 저하로 인한 크랙이 발생할 수 있고, 10중량%를 초과하는 경우에는 변성 메틸메타크릴레이트 수지의 점도상승으로 인하여 작업성에 문제가 발생될 수 있으며, 물성이 연성으로 변해 보행자나 자전거의의 하중에 의해 표면에 바퀴 자국 등 제품의 눌림 현상에 의한 미끄럼 저항성의 저하를 가져올 수 있기 때문에 바람직하지 못하다.In this case, when the content of the SIS, SBR and / or SBS is less than 1% by weight, cracks may occur due to a decrease in impact resistance, and when the content of the SIS, SBR and / or SBS is greater than 10% by weight, the work may be due to an increase in viscosity of the modified methyl methacrylate resin. Problems may occur, and the physical properties may become soft, which is undesirable because the load of pedestrians or bicycles may result in deterioration of sliding resistance due to the pressing of products such as wheel marks on the surface.
본 발명에 따른 가교된 폴리아크릴레이트 염은 아스팔트 콘크리트 조성물에 포함되어 물을 흡수하며 팽창됨으로써, 아스팔트 콘크리트 공극을 메워 수분 침투를 방지하기 위한 것으로서, 이러한 목적을 갖는 당업계의 통상적인 가교된 폴리아크릴레이트 염이라면 어떠한 것을 사용하여도 무방하지만, 바람직하게는 아크릴산(Acrylic acid)이 포함된 아크릴산과 소듐아크릴레이트(sodium acrylate)의 공중합체인 것을 추천하며, 그 사용량은 아스팔트 100중량부 기준으로 20 내지 50중량부인 것이 좋다.The crosslinked polyacrylate salt according to the present invention is included in the asphalt concrete composition to absorb water and expand, thereby filling the asphalt concrete voids and preventing water penetration, and thus is a conventional crosslinked polyacryl in the art having this purpose. Although any salt may be used, it is preferable to use a copolymer of acrylic acid and sodium acrylate containing acrylic acid, and the amount thereof is 20 to 50 based on 100 parts by weight of asphalt. It is good that it is a weight part.
본 발명에 따른 바인더 수지는 아스팔트 콘크리트 조성물 간의 결합력을 향상시키기 위한 것이다.The binder resin according to the present invention is for improving the bonding force between the asphalt concrete composition.
바람직한 바인더 수지는 특별히 한정되지 않지만, 추천하기로는 프로판디올, 프로판트리올, 톨루엔디이소시아네이트 또는 이들의 혼합물을 사용하는 것이 좋고, 그 사용량은 아스팔트 100중량부 기준으로 30 내지 60중량부인 것을 추천한다.Although the preferable binder resin is not specifically limited, It is recommended to use propanediol, a propane triol, toluene diisocyanate, or a mixture thereof, and it is recommended that the usage-amount is 30-60 weight part based on 100 weight part of asphalt.
본 발명에 따른 규사는 당업계에서 통상적으로 사용되는 규사라면 어떠한 것을 사용하여도 무방하지만, 추천하기로는 규사2호, 규사3호 또는 규사6호를 사용하는 것이 좋고, 그 사용량은 아스팔트 100중량부를 기준으로 10 내지 50중량부인 것이 좋다.The silica sand according to the present invention may be any silica sand commonly used in the art, but it is preferable to use silica sand 2, silica sand 3 or silica sand 6, and the amount of silica is 100 parts by weight of asphalt. It is good that it is 10 to 50 parts by weight on the basis.
본 발명에 따른 경화제는 아스팔트 콘크리트 조성물을 경화시키기 위한 것으로서, 이러한 목적을 갖는 통상적인 경화제라면 어떠한 것을 사용하여도 무방하지만, 바람직하게는 4.4-디페닐메탄 디이소시아네이트(MDI), 핵사메틸렌테트라민, 아민류, 폴리아마이드 또는 이들의 혼합물을 사용하는 것이 좋고, 그 사용량은 아스팔트 100중량부를 기준으로 2 내지 30중량부인 것이 좋다.The curing agent according to the present invention is for curing the asphalt concrete composition, and any conventional curing agent having such a purpose may be used, but preferably 4.4-diphenylmethane diisocyanate (MDI), nucleomethylenetetramine, It is preferable to use amines, polyamides, or mixtures thereof, and the amount thereof is preferably 2 to 30 parts by weight based on 100 parts by weight of asphalt.
특정 양태로서, 본 발명에 따른 경화제는 저수축제를 더 포함할 수 있다.In certain embodiments, the curing agent according to the present invention may further comprise a low shrinkage agent.
이러한, 경우 상기 저수축제는 경화제 전체 중량 기준으로 30중량%를 넘지 않는 범위에서 사용하는 것을 추천한다.In such a case, it is recommended to use the low shrinkage agent within a range of not more than 30% by weight based on the total weight of the curing agent.
바람직한 저수축제로는 불포화 폴리에스터계 저수축제, 예를 들면 불포화 폴리에스터 수지로 이루어진 저수축제를 사용하는 것을 추천한다.As the preferred low shrinkage agent, it is recommended to use an unsaturated polyester low shrinkage agent, for example, a low shrinkage agent made of an unsaturated polyester resin.
본 발명에 따른 변형방지제는 아스팔트 콘크리트 조성물의 소성변형을 감소시키기 위한 것이다.The antistrain agent according to the present invention is for reducing the plastic deformation of the asphalt concrete composition.
바림직한 변형방지제는 폴리에틸렌, 에틸렌비닐아세테이트, 폴리뷰텐, 하임팩트폴리스티렌, 폴리프로필렌 또는 이들의 혼합물을 포함하는 것을 추천하고, 그 사용량은 아스팔트 100중량부를 기준으로 10 내지 50중량부인 것이 좋다.It is recommended that the anti-strain agent include polyethylene, ethylene vinyl acetate, polybutene, high-impact polystyrene, polypropylene, or a mixture thereof, and the amount of the anti-strain agent is 10 to 50 parts by weight based on 100 parts by weight of asphalt.
이때, 상기 변형방지제의 사용량이 10중량부 미만이면 변형을 방지하는 효과가 미미하고, 50중량부를 초과하면 아스팔트 콘크리트를 제조할 경우 다른 구성성분과의 혼합이 용이하지 않다는 문제점이 있다.At this time, when the amount of the anti-strain agent is less than 10 parts by weight, the effect of preventing deformation is insignificant, and when it exceeds 50 parts by weight, there is a problem in that mixing with other components is not easy when producing asphalt concrete.
본 발명에 따른 박리방지제는 아스팔트 콘크리트 조성물이 포장 대상면으로부터 쉽게 박리되는 것을 방지하기 위한 것으로서, 이러한 목적을 갖는 박리방지제라면 어떠한 것을 사용하여도 무방하지만, 바람직하게는 폴리인산계, 아민계, 또는 인산 에스테르계 박리방지제를 사용하는 것이 좋다.The anti-peeling agent according to the present invention is for preventing the asphalt concrete composition from being easily peeled off from the pavement surface, and any anti-peeling agent having such a purpose may be used, but preferably, polyphosphoric acid, amine, or It is preferable to use a phosphate ester anti-peeling agent.
특정적으로, 상기 박리방지제는 액상형으로 비중이 1.0 이상이고 60℃ 점도가 110 cPs인 폴리인산계 박리방지제; 산가가 10 ㎎KOH/g 이하이고, 총 아민가가 140 내지 400㎎HCl/g인 아민계 박리방지제일 수 있다.Specifically, the anti-peeling agent is a liquid-type polyphosphoric anti-peeling agent having a specific gravity of 1.0 or more and a viscosity of 110 cPs of 60 ° C; It may be an amine-based anti-peeling agent having an acid value of 10 mgKOH / g or less and a total amine value of 140 to 400 mgHCl / g.
바람직한 박리방지제의 사용량은 아스팔트 100중량부 기준으로 5 내지 30중량부인 것을 추천한다.It is recommended that the preferred amount of the anti-peeling agent is 5 to 30 parts by weight based on 100 parts by weight of asphalt.
본 발명에 따른 산화방지제는 아스팔트 콘크리트 조성물의 산화를 방지하기 위한 것이다.The antioxidant according to the invention is for preventing the oxidation of the asphalt concrete composition.
바람직한 산화방지제는 아민계, 비스페놀계, 모노페놀계 및 유황계 산화방지제가 사용될 수 있고, 그 사용량은 아스팔트 100중량부를 기준으로 3 내지 20중량부인 것이 좋다.Preferred antioxidants may be used amine-based, bisphenol-based, monophenol-based and sulfur-based antioxidants, the amount is preferably 3 to 20 parts by weight based on 100 parts by weight of asphalt.
본 발명에 따른 충진제는 치수 안정성 및 내마모성을 향상시키기 위한 것으로서, 이러한 목적을 갖는 충진제라면 어떠한 것을 사용하여도 무방하며, 그 사용량은 아스팔트 100중량부 기준으로 2 내지 15중량부인 것이 바람직하다.The filler according to the present invention is for improving dimensional stability and wear resistance, and any filler may be used as long as the filler has this purpose, and the amount thereof is preferably 2 to 15 parts by weight based on 100 parts by weight of asphalt.
여기서, 상기 충진제의 사용량이 2중량부 미만이면 치수 안정성 및 내마모성, 칙소성(Thixotropic)의 저하를 가져와 내구성 저하를 유발하고, 15중량부를 초과하는 경우에는 칙소 상승에 의한 작업성 저하 및 내충격성 저하 등의 영향을 유발하므로 바람직하지 못하다.Here, when the amount of the filler is less than 2 parts by weight, the dimensional stability and wear resistance and thixotropic degradation are reduced, resulting in a decrease in durability, and when the amount exceeds 15 parts by weight, the workability decreases and the impact resistance decreases due to the increase in the nitrogen. It is not preferable because it causes the influence of the back.
바람직한 충진제로는 벤톤, 실리카, 탄산칼슘, 탈크, 황산바륨, 수산화알루미늄 중에서 선택된 하나 이상을 사용할 수 있다.As the preferred filler, one or more selected from benton, silica, calcium carbonate, talc, barium sulfate and aluminum hydroxide can be used.
특정 양태로서, 본 발명에 따른 아스팔트 콘크리트 조성물은 건조층의 표면 택키(tacky)를 방지하여 차량 통행으로 인한 표면오염을 방지하기 위한 왁스를 아스팔트 100중량부를 기준으로 2 내지 5중량부 더 포함할 수 있다.As a specific aspect, the asphalt concrete composition according to the present invention may further include 2 to 5 parts by weight of wax based on 100 parts by weight of asphalt to prevent the surface tacky of the dry layer to prevent surface contamination due to traffic. have.
바람직한 왁스로는 폴리에틸렌 왁스 또는 폴리프로필렌 왁스 또는 이들의 혼합물을 사용하는 것이 좋다.Preferred waxes are polyethylene wax or polypropylene wax or mixtures thereof.
다른 특정 양태로서, 본 발명에 따른 아스팔트 콘크리트 조성물은 폐아스팔트 콘크리트(폐아스콘)을 더 포함할 수 있다.In another particular aspect, the asphalt concrete composition according to the present invention may further comprise waste asphalt concrete (waste ascon).
상기 폐아스콘은 종래에 포장용으로 사용된 아스콘이 노후화되거나 파손되어 교체할 경우 발생되는 것을 주로 사용하며, 그 사용량은 아스팔트 100중량부를 기준으로 50 내지 150중량부인 것을 추천한다.The waste ascon is mainly used when the ascon conventionally used for packaging is replaced by aging or broken, it is recommended that the amount is 50 to 150 parts by weight based on 100 parts by weight of asphalt.
여기서, 상기 폐아스콘을 아스콘 조성물에 부가하여 새로운 아스콘 조성물을 구성할 경우, 기능이 저하된 폐아스콘의 기능을 향상시키기 위해 아스콘 성능개선제를 더 부가할 수 있다.Here, when the waste ascon is added to the ascon composition to form a new ascon composition, an ascon performance improving agent may be further added to improve the function of the waste ascon having a reduced function.
상기 아스콘 성능개선제는 당업계에서 통상적으로 사용되는 성능개선제, 특정적으로 아스콘 성능개선제라면 어떠한 것을 사용하여도 무방하며, 그 사용량은 폐아스콘 100중량 기준으로 5 내지 30중량부인 것이 바람직하다.The ascon performance improver may be any performance improver commonly used in the art, specifically, ascon performance improver, and any amount may be used in an amount of 5 to 30 parts by weight based on 100 weight of used ascon.
바람직한 성능개선제로는 성능개선제 전체 중량 기준으로 비닐아세테이트 모노머-파라핀오일 90 내지 99.5중량% 및 과산화벤조일 0.5내지 10중량%를 포함하는 것이 좋다.Preferred performance improvers include 90% to 99.5% by weight of vinyl acetate monomer-paraffin oil and 0.5 to 10% by weight of benzoyl peroxide based on the total weight of the performance improver.
여기서, 상기 비닐아세테이트 모노머-파라핀오일은 비닐아세테이트 모노머 5 내지 25중량% 및 파라핀 오일 75 내지 95중량%가 혼합된 것을 사용하는 것이 바람직하다.Here, the vinyl acetate monomer-paraffin oil is preferably used is a mixture of 5 to 25% by weight of vinyl acetate monomer and 75 to 95% by weight of paraffin oil.
또 다른 특정 양태로서, 본 발명에 따른 아스콘 조성물은 고분자 개질제를 더 포함할 수 있다.In another specific embodiment, the ascon composition according to the present invention may further include a polymer modifier.
여기서, 상기 고분자 개질제는 당업계에서 통상적으로 사용하는 고분자 개질제라면 어떠한 것을 사용하여도 무방하며, 그 사용량은 아스팔트 100중량부를 기준으로 2 내지 40중량부인 것을 추천한다.Herein, the polymer modifier may be any polymer modifier commonly used in the art, and the amount of the polymer modifier is 2 to 40 parts by weight based on 100 parts by weight of asphalt.
상기 고분자 개질제의 일 양태로서, 본 발명에서는 스티렌부타디엔스티렌, 생고무, 스티렌이소프렌스티렌, 니트릴고무, 스티렌부타디엔고무, 부타디엔고무 및 이들의 혼합물로 이루어진 군으로부터 선택된 고분자 수지를 포함하는 개질제를 사용하는 것이 좋다.In one embodiment of the polymer modifier, in the present invention, it is preferable to use a modifier including a polymer resin selected from the group consisting of styrene butadiene styrene, raw rubber, styrene isoprene styrene, nitrile rubber, styrene butadiene rubber, butadiene rubber and mixtures thereof. .
또 다른 특정 양태로서, 본 발명에 따른 아스팔트 콘크리트 조성물은 균열발생을 억제하고, 접착력 및 내구성을 향상시키기 위하여 아스팔트 100중량부 기준으로 5 내지 20중량부의 바이오 수지를 더 포함할 수 있다.In another specific embodiment, the asphalt concrete composition according to the present invention may further include 5 to 20 parts by weight of bio resin based on 100 parts by weight of asphalt in order to suppress cracking and improve adhesion and durability.
바람직한 바이오 수지는 유변성 알키드 수지, 유변성 우레탄 수지, 유변성 우레탄 수지의 지방산 에스테르, 유변성 에폭시 수지, 유변성 에폭시 수지의 지방산 에스테르, 바이오 폴리에틸렌 수지, L-폴리락트산 또는 이들의 혼합물로 이루어진 것을 사용하는 것이 좋고, 추천하기로는 유변성 알키드 수지를 사용하는 것이 좋다.Preferred bio resins are those consisting of rheology alkyd resins, rheology urethane resins, fatty acid esters of rheology urethane resins, rheology epoxy resins, fatty acid esters of rheology epoxy resins, bio polyethylene resins, L-polylactic acid or mixtures thereof. It is better to use, and it is recommended to use a rheology alkyd resin.
여기서, 상기 유변성은 지방산 등의 유성분을 분자 중에 함유하는 수지를 지칭하는 것으로서, 이러한 유변성 수지를 사용하게 되면 분산성, 기계적 성질, 경화성, 피막 형성성을 제어하기 용이하다.Here, the rheology refers to a resin containing an oil component such as a fatty acid in a molecule, and when such a rheology resin is used, it is easy to control dispersibility, mechanical properties, curability, and film formability.
특정 양태로서, 상기 바이오 수지는 식물성 오일, 예를 들면 식물 또는 식물의 씨로부터 추출된 오일로, 쌀 기름, 팜 오일, 코코넛 오일, 피마자 오일, 포도씨 오일, 호호바 오일, 홍화 오일, 마카데미아너츠 오일, 올리브씨 오일, 및 이들의 혼합 오일과 혼합하여 사용할 수 있다.In a particular embodiment, the bio resin is a vegetable oil, for example an oil extracted from a plant or plant seed, which is rice oil, palm oil, coconut oil, castor oil, grape seed oil, jojoba oil, safflower oil, macadamia nuts It can be used in combination with oils, olive seed oils, and mixed oils thereof.
이때, 상기 바이오 수지와 식물성 오일의 혼합비는 사용자의 선택에 따라 변경 가능하지만, 추천하기로는 바이오 수지와 식물성 오일의 중량비율로서 1:9 내지 9:1인 것이 좋다.In this case, the mixing ratio of the bio resin and the vegetable oil may be changed according to a user's selection, but it is recommended that the weight ratio of the bio resin and the vegetable oil be 1: 9 to 9: 1.
또 다른 특정 양태로서, 본 발명에 따른 아스콘 조성물은 약 80℃ 이상의 고온에서 점도를 감소시키고, 아스팔트 콘크리트 조성물을 구성하는 구성성분간의 혼합을 원활하게 수행할 수 있도록 가소제를 더 포함할 수 있다.In another specific embodiment, the ascon composition according to the present invention may further include a plasticizer to reduce the viscosity at a high temperature of about 80 ° C. or more and to smoothly mix the components constituting the asphalt concrete composition.
바람직한 가소제는 테레프탈산 금속염, 스테아린산 금속염, 석유수지, 저분자량 폴리에틸렌 및 저분자량 폴리아미드로 이루어진 군으로부터 선택되는 것이 좋고, 그 사용량은 아스팔트 100중량부를 기준으로 1 내지 20중량부인 것이 좋다.Preferred plasticizers are preferably selected from the group consisting of terephthalic acid metal salts, stearic acid metal salts, petroleum resins, low molecular weight polyethylene and low molecular weight polyamides, and their amount is preferably 1 to 20 parts by weight based on 100 parts by weight of asphalt.
여기서, 상기 가소제의 사용량인 1중량부 미만이면 효과가 없고, 20중량부를 초과하면 점도가 낮아져 소성변형 저항성이 약해지는 문제점이 있다.Here, if the amount of the plasticizer is less than 1 part by weight, the effect is not effective. If it exceeds 20 parts by weight, the viscosity is lowered, and thus the plastic deformation resistance is weakened.
또 다른 특정 양태로서, 본 발명에 따른 아스팔트 콘크리트 조성물은 분산제를 더 포함할 수 있다.In another particular embodiment, the asphalt concrete composition according to the present invention may further comprise a dispersant.
여기서, 상기 분산제는 전체 아스팔트 콘크리트 조성물에 극성을 부여하여 아스팔트 콘크리트 조성물을 구성하는 구성성분, 특정적으로 골재와의 부착력을 향상시키고, 화합물들을 균일하게 분산시키며, 내한성을 개선시키는 기능을 수행하기 위한 것으로서, 이러한 목적을 갖는 분산제라면 어떠한 것을 사용하여도 무방하지만, 바람직하게는 유기산, 아로마틱 오일, 지방족 오일, 동 식물성 기름, 캐스터 오일, 면실유, 미네랄 오일 및 이들의 혼합물로 이루어진 군으로부터 선택된 것을 사용하는 것이 좋다.In this case, the dispersant imparts a polarity to the entire asphalt concrete composition to improve the adhesion to the components constituting the asphalt concrete composition, specifically aggregate, uniformly disperse the compounds, to perform the function of improving the cold resistance As a dispersant having such a purpose, any dispersant may be used, but preferably those selected from the group consisting of organic acids, aromatic oils, aliphatic oils, copper and vegetable oils, castor oil, cottonseed oil, mineral oil and mixtures thereof are used. It is good.
바람직한 분산제의 사용량은 아스팔트 100중량부를 기준으로 0.1 내지 10중량부인 것이 좋다. The amount of the preferred dispersant is preferably 0.1 to 10 parts by weight based on 100 parts by weight of asphalt.
이때, 상기 분산제의 사용량이 0.1중량부 미만이면 거의 효과가 없고, 10중량부를 초과하면 액체처럼 되어서 상온에서도 전혀 강도를 발현하지 못하는 단점이 있다.At this time, if the amount of the dispersant is less than 0.1 parts by weight, there is almost no effect. If the amount of the dispersant is more than 10 parts by weight, there is a disadvantage that it does not develop any strength even at room temperature.
또 다른 특정 양태로서, 본 발명에 따른 아스팔트 콘크리트 조성물은 파이버를 더 포함할 수 있다.In another particular embodiment, the asphalt concrete composition according to the present invention may further comprise a fiber.
여기서, 상기 파이버는 본 발명에 따른 아스팔트 콘크리트 조성물로 형성된 포장면의 종-횡 방향으로 가해지는 응력에 의한 인장력을 향상시키기 위한 것으로서, 이러한 목적을 갖는 파이버, 예를 들면 셀룰로즈 파이버, 바람직하게는 천연 셀룰로즈 파이버를 사용하는 것이 좋고, 그 사용량은 아스팔트 100중량부 기준으로 5 내지 10중량부인 것이 좋다.Here, the fiber is to improve the tensile force due to the stress applied in the longitudinal-lateral direction of the pavement surface formed of the asphalt concrete composition according to the present invention, a fiber having such a purpose, for example cellulose fiber, preferably natural It is preferable to use cellulose fibers, and the amount thereof is preferably 5 to 10 parts by weight based on 100 parts by weight of asphalt.
상기 셀룰로즈 파이버의 함량이 5중량부 미만인 경우에는 인장력 향상 효과가 저하되고, 10중량부를 초과하는 경우에는 인장력 향상 효과는 우수하나 아스콘 조성물의 제조시 점도가 급격히 상승하여 시공점도가 너무 높아지게 되어 바람직하지 않다.When the content of the cellulose fiber is less than 5 parts by weight, the effect of improving the tensile strength is lowered. When the content of the cellulose fiber is more than 10 parts by weight, the effect of improving the tensile strength is excellent, but the viscosity of the ascon composition is sharply increased so that the construction viscosity becomes too high. not.
또 다른 특정 양태로서, 본 발명에 따른 아스팔트 콘크리트 조성물은 상기 아스팔트 100중량부 기준으로 2 내지 30중량부의 채움재를 더 포함할 수 있다.In another specific embodiment, the asphalt concrete composition according to the present invention may further include 2 to 30 parts by weight of the filler based on 100 parts by weight of the asphalt.
상기 채움재는 본 발명에 따른 방수기능을 갖는 아스팔트 콘크리트 조성물의 공극채움성과, 안정도, 내마모성 및 내유동성을 향상시켜, 결과적으로는 마샬안정도(Marshall stability)를 향상시키는 역할을 한다.The filler material improves the pore filling properties, stability, wear resistance and flow resistance of the asphalt concrete composition having a waterproof function according to the present invention, and consequently serves to improve Marshall stability.
바람직한 채움재로는 석회분말, 포틀랜드 시멘트, 소석회, 플라이애쉬, 회수 더스트, 전기로 제강더스트, 주물더스트 및 소각재로 이루어진 그룹으로부터 선택된 하나 이상으로 이루어지는 것을 사용하는 것이 바람직하다.Preferred fillers are preferably those consisting of at least one selected from the group consisting of lime powder, portland cement, slaked lime, fly ash, recovered dust, furnace steelmaking dust, foundry dust and incineration ash.
이와 같은 구성을 갖는 본 발명에 따른 아스팔트 콘크리트 조성물, 특정적으로 방수기능을 갖는 아스팔트 콘크리트 조성물의 시공방법을 설명하면 다음과 같다.Referring to the construction method of the asphalt concrete composition, specifically the asphalt concrete composition having a waterproof function having such a configuration as follows.
여기서, 상기 아스팔트 콘크리트 조성물의 시공방법은 특별히 한정되지 않지만, 바람직하게는 평탄화된 아스팔트 표면을 택 코우트 처리하는 제1택코우트처리단계;Here, the construction method of the asphalt concrete composition is not particularly limited, but preferably a first tack coating step of tack coating the flattened asphalt surface;
상기 제1택코우트 처리된 아스팔트 표면에 아스팔트 100중량부를 기준으로, 골재 50 내지 1,000중량부, 고분자 수지 10 내지 80중량부, 가교된 폴리아크릴레이트 염 20 내지 50중량부, 바인더 수지 30 내지 60중량부, 규사 10 내지 50중량부, 경화제 2 내지 30중량부, 변형방지제 10 내지 50중량부, 박리방지제 5 내지 30중량부, 산화방지제 3 내지 20중량부, 및 충진제 2 내지 15중량부를 포함하는 아스팔트 콘크리트 조성물을 20 내지 100밀리미터의 두께로 포설하는 제1기층형성단계; 상기 제1기층형성단계를 통해 형성된 제1기층의 표면을 택 코우트 처리하는 제2택코우트처리단계; 상기 제2택코우트처리단계를 거친 아스팔트의 표면에 상기 제1기층형성단계의 아스팔트 콘크리트 조성물을 10 내지 80밀리미터의 두께로 포설하는 제2기층형성단계; 및 상기 제1기층형성단계 및 상기 제2기층형성단계를 통해 포설된 방수기능을 갖는 아스팔트 콘크리트 조성물을 양생하는 양생단계를 포함한다.50 to 1,000 parts by weight of aggregate, 10 to 80 parts by weight of polymer resin, 20 to 50 parts by weight of crosslinked polyacrylate salt, and 30 to 60 binder resin, based on 100 parts by weight of asphalt on the surface of the first taco-coated asphalt. Part by weight, 10 to 50 parts by weight of silica sand, 2 to 30 parts by weight of the curing agent, 10 to 50 parts by weight of the deformation inhibitor, 5 to 30 parts by weight of the peeling inhibitor, 3 to 20 parts by weight of the antioxidant, and 2 to 15 parts by weight of the filler A first base layer forming step of laying the asphalt concrete composition to a thickness of 20 to 100 millimeters; A second tack coat treatment step of tack coating the surface of the first base layer formed through the first base layer forming step; A second base layer forming step of laying the asphalt concrete composition of the first base layer forming step to a thickness of 10 to 80 millimeters on the surface of the asphalt which has undergone the second tag coating treatment step; And a curing step of curing the asphalt concrete composition having a waterproof function installed through the first base forming step and the second base forming step.
여기서, 상기 택 코우트는 아스팔트, 정제수 및 유화제로 이루어지며, 아스팔트 100중량부에 대하여, 정제수 30 내지 50중량부 및 유화제 1 내지 5중량부가 포함되는 것이 바람직하다.Here, the tack coat is made of asphalt, purified water and an emulsifier, it is preferable that 30 to 50 parts by weight of purified water and 1 to 5 parts by weight of an emulsifier are included with respect to 100 parts by weight of asphalt.
이하에서 실시예를 통하여 본 발명을 구체적으로 설명하기로 한다. 그러나 하기의 실시예는 오로지 본 발명을 구체적으로 설명하기 위한 것으로 이들 실시예에 의해 본 발명의 범위를 한정하는 것은 아니다.Hereinafter, the present invention will be described in detail through examples. However, the following examples are only for illustrating the present invention in detail and are not intended to limit the scope of the present invention by these examples.
[실시예 1]Example 1
석유계 아스팔트인 아스팔트 AP-3 100g, 평균입도가 10mm인 석재 120g, 메틸메타아크릴레이트 50g, 가교된 폴리아크릴레이트 염 30g, 프로판디올 50g, 규사 25g, 4.4-디페닐메탄 디이소시아네이트 15g, 에틸렌비닐아세테이트로 이루어진 변형방지제 25g, 비중이 1.0 이상이고 60℃ 점도가 110 cPs인 폴리인산계 박리방지제 15g, 모노페놀계 산화방지제 10g, 충진제로서 실리카 8g을 혼합하여 아스팔트 콘크리트 조성물을 제조하였다.100 g of asphalt AP-3, petroleum-based asphalt, 120 g of stone with an average particle size of 10 mm, 50 g of methyl methacrylate, 30 g of crosslinked polyacrylate salt, 50 g of propanediol, 25 g of silica sand, 15 g of 4.4-diphenylmethane diisocyanate, ethylene vinyl Asphalt concrete composition was prepared by mixing 25 g of a strain inhibitor made of acetate, a specific gravity of 1.0 or more, and a polyphosphoric acid peeling inhibitor having a viscosity of 110 cPs of 60 ° C., 15 g, a monophenolic antioxidant 10 g, and 8 g of silica as a filler.
[실시예 2]Example 2
실시예 1과 동일한 방법으로 실시하되, 4.4-디페닐메탄 디이소시아네이트 15g 대신 4.4-디페닐메탄 디이소시아네이트 12g 및 불포화 폴리에스터 수지로 이루어진 저수축제 3g를 포함하는 경화제를 사용하여 실시하였다.The process was carried out in the same manner as in Example 1, except that instead of 15 g of 4.4-diphenylmethane diisocyanate, a curing agent including 12 g of 4.4-diphenylmethane diisocyanate and 3 g of a low shrinkage agent made of unsaturated polyester resin was used.
[실시예 3]Example 3
실시예 1과 동일한 방법으로 실시하되, 폴리에틸렌 왁스 3g을 더 포함시켜 실시하였다.It carried out in the same manner as in Example 1, it was carried out by further including 3g of polyethylene wax.
[실시예 4]Example 4
실시예 1과 동일한 방법으로 실시하되, 폐아스콘 70g을 더 포함시켜 실시하였다.It carried out in the same manner as in Example 1, it was carried out by further containing 70g of waste ascon.
[실시예 5]Example 5
실시예 4와 동일한 방법으로 실시하되, 비닐아세테이트 모노머-파라핀오일 13.5g 및 과산화벤조일 1.5g이 혼합된 아스콘 성능개선제를 더 포함시켜 실시하였다.The method was carried out in the same manner as in Example 4, but was further performed by further including ascon performance improver in which 13.5 g of vinyl acetate monomer-paraffin oil and 1.5 g of benzoyl peroxide were mixed.
[실시예 6]Example 6
실시예 4와 동일한 방법으로 실시하되, 스티렌부타디엔스티렌을 포함하는 고분자 개질제 20g을 더 포함시켜 실시하였다.It carried out in the same manner as in Example 4, it was carried out by further comprising 20g of a polymer modifier containing styrene butadiene styrene.
[실시예 7]Example 7
실시예 1과 동일한 방법으로 실시하되, 유변성 알키드 수지 10g을 더 포함시켜 실시하였다.It carried out in the same manner as in Example 1, it was carried out by further comprising 10g of a rheology alkyd resin.
[실시예 8]Example 8
실시예 1와 동일한 방법으로 실시하되, 유변성 알키드 수지 8g 및 코코넛 오일 2g을 더 포함시켜 실시하였다.The same procedure as in Example 1 was carried out, but further including 8 g of a rheology alkyd resin and 2 g of coconut oil.
[실시예 9]Example 9
실시예 1과 동일한 방법으로 실시하되, 스테아린산 금속염 10g을 더 포함시켜 실시하였다.It carried out in the same manner as in Example 1, it was carried out by further comprising 10g of stearic acid metal salt.
[실시예 10]Example 10
실시예 1과 동일한 방법으로 실시하되, 천연 셀룰로즈 파이버 8g을 더 포함시켜 실시하였다.The same procedure as in Example 1 was carried out, except that 8 g of natural cellulose fiber was further included.
[실시예 11]Example 11
실시예 1과 동일한 방법으로 실시하되, 포틀랜드 시멘트 15g을 더 포함시켜 아스팔트 콘크리트 조성물을 제조하였다.It carried out in the same manner as in Example 1, further comprising 15g of Portland cement to prepare an asphalt concrete composition.
[비교예 1]Comparative Example 1
실시예 1과 동일한 방법으로 실시하되, 메틸메타아크릴레이트 50g을 제외하여 실시하였다.The same procedure as in Example 1 was carried out except for 50 g of methyl methacrylate.
[비교예 2]Comparative Example 2
실시예 1과 동일한 방법으로 실시하되, 에틸렌비닐아세테이트로 이루어진 변형방지제 25g을 제외하여 실시하였다.It was carried out in the same manner as in Example 1 except for 25g of a strain inhibitor consisting of ethylene vinyl acetate.
[비교예 3]Comparative Example 3
실시예 1과 동일한 방법으로 실시하되, 비중이 1.0 이상이고 60℃ 점도가 110 cPs인 폴리인산계 박리방지제 15g을 제외하여 실시하였다.The same procedure as in Example 1 was carried out except that 15 g of a polyphosphoric acid anti-peeling agent having a specific gravity of 1.0 or more and a viscosity of 110 ° C. was 60 cPs.
[실 험][Experiment]
실시예 및 비교예에 따라 제조된 아스팔트 콘크리트 조성물의 방수성능, 수침잔류안정도(KS F 2369), 마샬안정도, 간접인장강도를 측정하여 다음 표 1 내지 3으로 나타냈다.Waterproofing performance, water immersion residue stability (KS F 2369), Marshall stability, and indirect tensile strength of the asphalt concrete composition prepared according to Examples and Comparative Examples were measured and shown in the following Tables 1-3.
방수성능 (%)Waterproof performance (%) | |
실시예 1Example 1 | 9696 |
실시예 2Example 2 | 9696 |
실시예 3Example 3 | 9797 |
실시예 4Example 4 | 9797 |
실시예 5Example 5 | 9696 |
실시예 6Example 6 | 9797 |
실시예 7Example 7 | 9999 |
실시예 8Example 8 | 9999 |
실시예 9Example 9 | 9696 |
실시예 10Example 10 | 9797 |
실시예 11Example 11 | 9999 |
비교예 1Comparative Example 1 | 7575 |
비교예 2Comparative Example 2 | 8686 |
비교예 3Comparative Example 3 | 8686 |
수침잔류안정도 (%)Immersion Residual Stability (%) | |||
수침전 안정도(N)Stability before immersion (N) | 수침 후 안정도(N)Stability after immersion (N) | 잔류 안정도(%)Residual Stability (%) | |
실시예 1Example 1 | 19682.019682.0 | 14585.014585.0 | 8282 |
실시예 2Example 2 | 19982.019982.0 | 15483.015483.0 | 8484 |
실시예 3Example 3 | 19692.019692.0 | 14672.014672.0 | 8282 |
실시예 4Example 4 | 19952.019952.0 | 15665.015665.0 | 8686 |
실시예 5Example 5 | 19634.019634.0 | 14535.014535.0 | 8484 |
실시예 6Example 6 | 19686.019686.0 | 14545.014545.0 | 8383 |
실시예 7Example 7 | 19794.019794.0 | 14643.014643.0 | 8181 |
실시예 8Example 8 | 19586.019586.0 | 14452.014452.0 | 8484 |
실시예 9Example 9 | 19822.019822.0 | 14653.014653.0 | 8383 |
실시예 10Example 10 | 19219.019219.0 | 14632.014632.0 | 8484 |
실시예 11Example 11 | 19721.019721.0 | 14553.014553.0 | 8383 |
비교예 1Comparative Example 1 | 19792.019792.0 | 12324.012324.0 | 6666 |
비교예 2Comparative Example 2 | 19892.019892.0 | 12138.012138.0 | 6565 |
비교예 3Comparative Example 3 | 19682.019682.0 | 13265.013265.0 | 6262 |
마샬안정도(N)Marshall stability (N) | ||||||
양생기간(시간)Curing period (hours) | ||||||
33 | 55 | 77 | 1010 | 2020 | 4848 | |
실시예 1Example 1 | 33563356 | 66646664 | 1415514155 | 1986319863 | 2894528945 | 3883238832 |
실시예 2Example 2 | 31213121 | 68456845 | 1416314163 | 2189321893 | 2954729547 | 3985139851 |
실시예 3Example 3 | 33133313 | 65476547 | 1416514165 | 1999319993 | 2894528945 | 3882238822 |
실시예 4Example 4 | 34123412 | 65456545 | 1517615176 | 2089320893 | 3043130431 | 3973239732 |
실시예 5Example 5 | 31113111 | 64516451 | 1456314563 | 1989319893 | 2893528935 | 3683236832 |
실시예 6Example 6 | 32123212 | 62346234 | 1416314163 | 1945319453 | 2894628946 | 3872338723 |
실시예 7Example 7 | 32933293 | 65466546 | 1431614316 | 1932319323 | 2834828348 | 3835138351 |
실시예 8Example 8 | 32533253 | 66856685 | 1416814168 | 1993319933 | 2966529665 | 3854338543 |
실시예 9Example 9 | 33233323 | 66436643 | 1416514165 | 1989219892 | 2954529545 | 3376533765 |
실시예 10Example 10 | 33633363 | 67456745 | 1413314133 | 1970319703 | 2794827948 | 3871238712 |
실시예 11Example 11 | 34233423 | 67426742 | 1486514865 | 1989419894 | 2984529845 | 3996539965 |
비교예 1Comparative Example 1 | 21222122 | 52425242 | 1214412144 | 1458114581 | 2293422934 | 3054630546 |
비교예 2Comparative Example 2 | 21142114 | 53325332 | 1249812498 | 1546915469 | 2367823678 | 3054230542 |
비교예 3Comparative Example 3 | 23112311 | 54325432 | 1269812698 | 1598915989 | 2469824698 | 3197231972 |
간접인장강도(MPa)Indirect tensile strength (MPa) | ||||||
양생기간(시간)Curing period (hours) | ||||||
33 | 55 | 77 | 1010 | 2020 | 4848 | |
실시예 1Example 1 | 0.0430.043 | 0.0980.098 | 0.2780.278 | 0.8290.829 | 1.0831.083 | 1.2841.284 |
실시예 2Example 2 | 0.0490.049 | 0.1020.102 | 0.3120.312 | 0.9890.989 | 1.3831.383 | 1.5621.562 |
실시예 3Example 3 | 0.0470.047 | 0.0950.095 | 0.2790.279 | 0.8430.843 | 1.1011.101 | 1.2831.283 |
실시예 4Example 4 | 0.0470.047 | 0.1220.122 | 0.3520.352 | 0.9870.987 | 1.3831.383 | 1.6221.622 |
실시예 5Example 5 | 0.0420.042 | 0.0970.097 | 0.2840.284 | 0.8230.823 | 1.2011.201 | 1.2931.293 |
실시예 6Example 6 | 0.0430.043 | 0.0950.095 | 0.2540.254 | 0.8770.877 | 1.0111.011 | 1.2981.298 |
실시예 7Example 7 | 0.0410.041 | 0.0940.094 | 0.2680.268 | 0.8230.823 | 1.1231.123 | 1.1841.184 |
실시예 8Example 8 | 0.0420.042 | 0.0970.097 | 0.2830.283 | 0.8170.817 | 1.0011.001 | 1.1231.123 |
실시예 9Example 9 | 0.0420.042 | 0.0930.093 | 0.2920.292 | 0.8760.876 | 1.0921.092 | 1.2831.283 |
실시예 10Example 10 | 0.0410.041 | 0.0910.091 | 0.2670.267 | 0.8190.819 | 1.0861.086 | 1.1821.182 |
실시예 11Example 11 | 0.0440.044 | 0.0980.098 | 0.2970.297 | 0.8190.819 | 1.3941.394 | 1.7911.791 |
비교예 1Comparative Example 1 | 0.0040.004 | 0.0120.012 | 0.1850.185 | 0.6430.643 | 0.8310.831 | 1.0971.097 |
비교예 2Comparative Example 2 | 0.0040.004 | 0.0140.014 | 0.1980.198 | 0.6880.688 | 0.8230.823 | 1.2931.293 |
비교예 3Comparative Example 3 | 0.0050.005 | 0.0160.016 | 0.2100.210 | 0.7120.712 | 0.9890.989 | 1.0991.099 |
표 1 내지 표 4에 나타낸 바와 같이, 비교예들과 비교하여 방수성능이 좋고, 수침후에도 14000N이상의 안정도를 보였으며, 시간이 지날수록 마샬안정도가 증가하고, 인장가도가 높은 것으로 나타났다.As shown in Tables 1 to 4, the waterproof performance is good compared to the comparative examples, and even after immersion showed stability of 14000N or more, and as time passes, the stability of the Marshall was increased and the tensile value was high.
본 발명은 고등급 아스팔트 조성물 및 이를 이용한 시공방법에 관한 것으로, 일반 도로는 물론, 자동차 전용 도로, 고속도로 등의 포장에 사용된다. The present invention relates to a high grade asphalt composition and a construction method using the same, and is used for paving roads, highways, highways, as well as general roads.
Claims (5)
- 아스팔트 100중량부를 기준으로,Based on 100 parts by weight of asphalt,골재 50 내지 1,000중량부; Aggregate 50 to 1,000 parts by weight;점도가 10 내지 1,000cps인 저점도 메틸메타크릴레이트(MMA) 수지 49 내지 70중량%, 점도가 2,000 내지 20,000cps인 고점도 메틸메타크릴레이트(MMA) 20 내지 50중량%, 및 SIS(stylene isoprenestylene), SBR(stylene butadiene rubber), SBS(stylene butadiene stylene) 중에서 선택된 하나 이상을 1 내지 10중량%로 혼합한 변성 메틸메타크릴레이트 수지로 이루어진 고분자 수지 10 내지 80중량부;49 to 70% by weight of low viscosity methyl methacrylate (MMA) resin having a viscosity of 10 to 1,000 cps, 20 to 50% by weight of high viscosity methyl methacrylate (MMA) having a viscosity of 2,000 to 20,000 cps, and stylene isoprenestylene (SIS) 10 to 80 parts by weight of a polymer resin made of a modified methyl methacrylate resin in which at least one selected from SBR (stylene butadiene rubber) and SBS (stylene butadiene stylene) in an amount of 1 to 10% by weight;가교된 폴리아크릴레이트 염 20 내지 50중량부;20 to 50 parts by weight of crosslinked polyacrylate salt;바인더 수지 30 내지 60중량부;30 to 60 parts by weight of the binder resin;규사 10 내지 50중량부;10 to 50 parts by weight of silica sand;경화제 2 내지 30중량부;2 to 30 parts by weight of a curing agent;변형방지제 10 내지 50중량부;10 to 50 parts by weight of a strain inhibitor;박리방지제 5 내지 30중량부; 5 to 30 parts by weight of a peeling inhibitor;산화방지제 3 내지 20중량부;3 to 20 parts by weight of antioxidant;충진제 2 내지 15중량부; 2 to 15 parts by weight of a filler;왁스 2 내지 5중량부; 및2 to 5 parts by weight of wax; And유변성 알키드 수지 및 코코넛 오일이 8:2의 중량비로 이루어진 바이오 수지 5 내지 20 중량부를 포함하는 아스팔트 콘크리트 조성물.Asphalt concrete composition comprising 5 to 20 parts by weight of the bio-resin of the rheology alkyd resin and coconut oil in a weight ratio of 8: 2.
- 제1항에 있어서,The method of claim 1,상기 고분자 수지는 폴리에스테르, 열가소성 폴리우레탄 탄성중합체, 메틸메타아크릴레이트, 에틸렌 비닐아세트산 공중합체, 폴리아마이드 또는 이들로부터 선택되는 적어도 하나 이상의 혼합물을 포함하는 아스팔트 콘크리트 조성물.The polymer resin is asphalt concrete composition comprising at least one or more selected from polyester, thermoplastic polyurethane elastomer, methyl methacrylate, ethylene vinyl acetate copolymer, polyamide or these.
- 제1항에 있어서,The method of claim 1,상기 변형방지제는 폴리에틸렌, 에틸렌비닐아세테이트, 폴리뷰텐, 하임팩트폴리스티렌, 폴리프로필렌 또는 이들의 혼합물인 아스팔트 콘크리트 조성물.The strain inhibitor is polyethylene, ethylene vinyl acetate, polybutene, high impact polystyrene, polypropylene or mixtures thereof.
- 제1항에 있어서,The method of claim 1,상기 박리방지제는 폴리인산계, 아민계, 또는 인산 에스테르계 박리방지제인 아스팔트 콘크리트 조성물.The peeling inhibitor is an asphalt concrete composition which is a polyphosphoric acid, amine-based, or phosphate ester-based peeling inhibitor.
- 평탄화된 아스팔트 표면을 택 코우트 처리하는 제1택코우트처리단계; A first tack coating step of tack coating the planarized asphalt surface;상기 제1택코우트 처리된 아스팔트 표면에 아스팔트 100중량부를 기준으로, 골재 50 내지 1,000중량부, 점도가 10 내지 1,000cps인 저점도 메틸메타크릴레이트(MMA) 수지 49 내지 70중량%, 점도가 2,000 내지 20,000cps인 고점도 메틸메타크릴레이트(MMA) 20 내지 50중량%, 및 SIS(stylene isoprenestylene), SBR(stylene butadiene rubber), SBS(stylene butadiene stylene) 중에서 선택된 하나 이상을 1 내지 10중량%로 혼합한 변성 메틸메타크릴레이트 수지로 이루어진 고분자 수지 10 내지 80중량부, 가교된 폴리아크릴레이트 염 20 내지 50중량부, 바인더 수지 30 내지 60중량부, 규사 10 내지 50중량부, 경화제 2 내지 30중량부, 변형방지제 10 내지 50중량부, 박리방지제 5 내지 30중량부, 산화방지제 3 내지 20중량부, 및 충진제 2 내지 15중량부, 왁스 2 내지 5중량부; 및 유변성 알키드 수지 및 코코넛 오일이 8:2의 중량비로 이루어진 바이오 수지 5 내지 20 중량부를 포함하는 아스팔트 콘크리트 조성물을 20 내지 100밀리미터의 두께로 포설하는 제1기층형성단계;50 to 1,000 parts by weight of aggregate, 49 to 70% by weight of low viscosity methyl methacrylate (MMA) resin having a viscosity of 10 to 1,000 cps, based on 100 parts by weight of asphalt on the surface of the first tack coating 20 to 50 wt% of high viscosity methyl methacrylate (MMA) of 2,000 to 20,000 cps, and 1 to 10 wt% of at least one selected from stylene isoprenestylene (SIS), stylene butadiene rubber (SBR) and stylene butadiene stylene (SBS) 10 to 80 parts by weight of polymer resin composed of modified modified methyl methacrylate resin, 20 to 50 parts by weight of crosslinked polyacrylate salt, 30 to 60 parts by weight of binder resin, 10 to 50 parts by weight of silica sand, 2 to 30 parts by weight of curing agent 10 parts by weight to 50 parts by weight of anti-strain agent, 5 to 30 parts by weight of anti-peeling agent, 3 to 20 parts by weight of antioxidant, 2 to 15 parts by weight of filler, 2 to 5 parts by weight of wax; And a first base layer forming step of laying the asphalt concrete composition having a thickness of 20 to 100 millimeters, wherein the rheological alkyd resin and the coconut oil are 5 to 20 parts by weight of the bio resin having a weight ratio of 8: 2.상기 제1기층형성단계를 통해 형성된 제1기층의 표면을 택 코우트 처리하는 제2택코우트처리단계;A second tack coat treatment step of tack coating the surface of the first base layer formed through the first base layer forming step;상기 제2택코우트처리단계를 거친 아스팔트의 표면에 상기 제1기층형성단계의 아스팔트 콘크리트 조성물을 10 내지 80밀리미터의 두께로 포설하는 제2기층형성단계; 및A second base layer forming step of laying the asphalt concrete composition of the first base layer forming step to a thickness of 10 to 80 millimeters on the surface of the asphalt which has undergone the second tag coating treatment step; And상기 제1기층형성단계 및 상기 제2기층형성단계를 통해 포설된 방수기능을 갖는 아스팔트 콘크리트 조성물을 양생하는 양생단계를 포함하는 아스팔트 콘크리트 조성물의 시공방법.Construction method of the asphalt concrete composition comprising a curing step of curing the asphalt concrete composition having a waterproof function installed through the first base layer forming step and the second base layer forming step.
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CN110041720A (en) * | 2019-05-07 | 2019-07-23 | 无锡市城市道桥科技有限公司 | A kind of high adhered modification asphalt material and preparation method thereof |
CN113897087A (en) * | 2021-11-15 | 2022-01-07 | 广州天骄建筑有限公司 | Concrete surface waterproof treatment agent and treatment method |
CN114956648A (en) * | 2022-06-17 | 2022-08-30 | 广州至城建筑材料科技有限公司 | Concrete waterproofing agent and preparation method and application thereof |
CN115716725A (en) * | 2022-11-15 | 2023-02-28 | 昆明姜雨科技有限公司 | Anti-crack asphalt mixture and preparation method thereof |
CN115716725B (en) * | 2022-11-15 | 2023-10-20 | 济宁嘉盛新型建材有限公司 | Anti-cracking asphalt mixture and preparation method thereof |
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