WO2016019781A1 - Mechanical parking garage control system - Google Patents
Mechanical parking garage control system Download PDFInfo
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- WO2016019781A1 WO2016019781A1 PCT/CN2015/083849 CN2015083849W WO2016019781A1 WO 2016019781 A1 WO2016019781 A1 WO 2016019781A1 CN 2015083849 W CN2015083849 W CN 2015083849W WO 2016019781 A1 WO2016019781 A1 WO 2016019781A1
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- parking garage
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- lifting
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H6/00—Buildings for parking cars, rolling-stock, aircraft, vessels or like vehicles, e.g. garages
- E04H6/42—Devices or arrangements peculiar to garages, not covered elsewhere, e.g. securing devices, safety devices, monitoring and operating schemes; centering devices
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H6/00—Buildings for parking cars, rolling-stock, aircraft, vessels or like vehicles, e.g. garages
- E04H6/08—Garages for many vehicles
- E04H6/12—Garages for many vehicles with mechanical means for shifting or lifting vehicles
- E04H6/18—Garages for many vehicles with mechanical means for shifting or lifting vehicles with means for transport in vertical direction only or independently in vertical and horizontal directions
- E04H6/22—Garages for many vehicles with mechanical means for shifting or lifting vehicles with means for transport in vertical direction only or independently in vertical and horizontal directions characterised by use of movable platforms for horizontal transport, i.e. cars being permanently parked on palettes
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
Definitions
- the invention relates to a garage control system, in particular to a stereo parking garage control system.
- Asia's mechanical three-dimensional parking equipment technology originated in Japan. Japan has been engaged in the development, production, sales and service of mechanical parking equipment since the 1960s. It has a history of more than 50 years. At present, there are more than 200 companies engaged in the development and manufacture of mechanical parking garages and their equipment in Japan. Among them, there are more than 100 companies producing mechanical parking equipment. The larger companies include Xinminghe, Ishikawajima, Nissei and Mitsubishi. Heavy work, etc. Since the 1990s, Japan has been operating more than 100,000 mechanical parking berths per year. At present, there are more than 3 million mechanical parking spaces in Japan, including lifting and traversing parking equipment.
- Korean mechanical parking equipment technology is a derivative of Japanese technology.
- the industry started in the mid-1970s. In the 1980s, Japanese technology was introduced. After parallel production and localization, the supply phase began in the 1990s. Since these stages have been highly valued by the government, various mechanical parking equipment has been developed and utilized in general, and Korea has grown at a rate of around 30% in recent years. At present, the Korean parking equipment industry has entered a stage of steady development.
- European countries such as Germany and Italy are also engaged in the development and production of parking equipment.
- the better companies are: Sotefin, Interpark, and Pali, Germany. Due to the relatively abundant land resources in European countries, the parking problem is not very prominent, and the application of parking equipment is not very large. Most of them are roadway stacking products, and there are fewer applications for multi-layer lifting and traversing products.
- the device structure is modular in design, easy to use in combination, easy to install and disassemble.
- the steel structure adopts new high-quality steel, which not only improves the strength and rigidity of the equipment, but also makes the equipment light and beautiful.
- the loading board is assembled by one-time galvanized sheet or color coated board, which is beautiful, strong and durable.
- programmable controller and vector variable frequency variable speed control closed-loop control technology are widely used to make high-speed translation, saving power, vibration and noise.
- Control forms are: button type, Key type, IC card type, keyboard type, touch screen type, remote control type, etc.
- the safety components adopt various grating display screens, photoelectric tubes, mechanical travel switches, magnetic proximity switches, photosensitive sensor switches, etc.
- the safety protection devices are perfected, such as the sound and light guidance and positioning of the car, the automatic identification of the size and weight of the car, and the speed limit. Protection and multi-mechanism interlocking, automatic parking tracking, chain and wire rope length over-range alarm and elastic deformation automatic compensation, car image photography contrast safety detection, automatic fire extinguishing system.
- the object of the present invention is to solve the deficiencies in the prior art and to provide a high reliability.
- a stereo parking garage control system includes a PLC, and an input terminal of the PLC is connected with an emergency stop button, a travel switch and a photoelectric switch, and an output of the PLC is connected with a driver and an audible and visual alarm.
- the drive is also connected with a lifting and traversing motor, the lifting and traversing motor is respectively installed on each parking space, the PLC is also connected with a man-machine interface, and the human-machine interface is connected with an identification system.
- the human machine interface and the identification system are connected via a MODBUS interface.
- the stereo parking garage comprises a steel structure skeleton, a vehicle board device, a transmission device and a safety protection device.
- the identification system is an IC card intelligent identification system.
- the control system of the present invention has stable operation and high reliability, and adopts remote control technology and automatic identification system; after the vehicle is parked safely, the garage can automatically park the car to a suitable position, and can realize unmanned operation; the entire garage Management can be incorporated into the building automation system and connected to the network to form a comprehensive computer management grid information system, which can realize the unmanned management of the stereo garage.
- Figure 1 is a block diagram of the system of the present invention.
- FIG. 2 is a schematic view showing the structure of a three-dimensional garage of the present invention.
- a stereo parking garage control system includes a PLC.
- the input end of the PLC is connected with an emergency stop button, a travel switch and a photoelectric switch.
- the output end of the PLC is connected with a driver and an audible and visual alarm, and the drive is also connected.
- the lifting and traversing motor, the lifting and traversing motor are respectively installed in each parking space, the PLC is also connected with the man-machine interface, and the human-machine interface is connected with the identification system.
- the automatic control system also comprises an automatic gate system, an automatic access system, a charge management system and a monitoring and security system.
- the above subsystems are uniformly managed by the central control room to plan the garage management form for the customer and ensure the safety of the garage.
- the PLC has 32 inputs and 24 outputs, and expands into a dual MODBUS interface.
- One port is used to connect to the human machine interface, and one port is used to connect the card and the smart identification system.
- Garage control methods are divided into: manual and semi-automatic, fully automatic.
- Manually the jog control is carried out on the pallet by the manual operator on the spot; the automatic operation is selected by the PLC combined with the man-machine interface for the parking space selection.
- the fully automatic operation is composed of the PLC and the card swipe system, and the PLC realizes the automatic logic control according to the card swiping information.
- the manual mode is mainly used for maintenance commissioning or abnormal condition processing, which is the highest priority.
- the automatic mode is used for normal entry and exit processing, and can be used for unattended operation and interlocking between operating conditions.
- the PLC When working, the PLC receives and analyzes the operator's control panel buttons and intelligent identification information, making reasonable arrangements: judging the status of the detection component, reading the information of the garage mechanical drive part, feeding back the information to the actuator, and dragging the parking board. Realize its position movement, complete the vehicle access operation and signal display.
- photoelectric detection, hardware and software signal interlocking, limit, anti-drop protection, overload protection and other devices to ensure the safe and smooth operation of the entire system.
- the PLC in the system mainly completes the detection of the position of the pallet, the pallet and the running state and the operation of the access vehicle. Use various photoelectric switches and travel switches to detect the position status, and use the contactor and relay to control the start and stop of the drag motor.
- the operation of the parking space controls the traverse of the small motor and the lifting of the large motor so that they can achieve positive and negative reversal at different times.
- the upper lifting movement and the lateral movement of the following layers are interlocked, that is, when the upper berth is moving up and down, the lower berths cannot move, and vice versa. And the upper berth can only have one berth at a time for up and down movement.
- the car is indicated by 11, 12, 21, 22, 31, 32, 33, and the trolley access position is represented by P1, P2, P3, P4, P5, P6, P7, P8, P9.
- the above table is the initial state, P6, P3 position is empty, the cart 12 can move to the P3 position, 22 can move the P6 position, and 33 can move the P3 position.
- the initial position is as shown above, if not in the initial position Moving to the initial position and then accessing the car from the initial position, that is, doing a "return to zero" state, can greatly reduce the movement process of the access vehicle.
- the "return to zero" action can be performed during the swiping process, or it can be automatically executed after a delay after the access is completed.
- the trolleys 11, 12 can be accessed directly without the need to move the trolley tray position.
- the trolley 21 access can be moved in the following direction, the cart tray 12 moves to the P3 position, the cart tray 11 moves to the P2 position, and the cart tray 21 moves to the P1 position.
- the trolley 22 access can be moved in the following direction, and the trolley tray 12 moves to the P3 position.
- the cart tray 22 moves the P2 position.
- the trolley 31 can be moved in the following direction, the cart tray 12 moves to the P3 position, the cart tray 11 moves to the P2 position, the cart tray 22 moves to the P6 position, the cart tray 21 moves to the P5 position, and the cart tray 31 moves to the P1 position.
- the trolley 32 access can be moved in the following direction, the cart tray 12 moves to the P3 position, the cart tray 22 moves to the P6 position, and the cart tray 32 moves to the P2 position.
- the cart 33 access can be moved in the following direction, and the cart tray 33 moves to the P3 position.
- Figure 2 is a schematic view of the structure of the three-dimensional garage.
- the structure of the lifting and traversing intelligent stereo parking garage is that the bottom layer can only be translated, the top layer can only be lifted and lowered, and the middle layer can be both translated and lifted.
- an empty parking space must be reserved for the middle and bottom floors for use in moving in and out of the vehicle.
- the bottom parking space enters and exits the vehicle, it can directly enter and exit the vehicle without moving other trays.
- FIG. 1 is a schematic view of a 3 x 3 lifting and traversing stereo garage.
- the mechanical system of the lifting and traversing stereo garage is mainly composed of a steel structure skeleton 1, a loading plate device 2, a transmission device and a safety protection device.
- the steel structure skeleton 1 part constitutes the "ribs" of the garage, mainly supporting the entire garage; the car board device 2 part is mainly used to carry the motor vehicle; the transmission part is used to complete the vehicle access function; and the safety protection device 3 is mainly used to improve the performance of the garage to improve the stability of the system.
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Abstract
A mechanical parking garage control system, comprising a PLC; input ends of the PLC are connected to an emergency stop button, a travel switch and an optoelectronic switch; output ends of the PLC are connected to a driver and an audible and visual alarm; the driver is connected to lifting and translating motors installed in respective parking lots; the PLC is connected to a human-machine interface; and the human-machine interface is connected to an identification system. The control system works stably and realizes unmanned management.
Description
本发明涉及一种车库控制系统,具体涉及一种立体停车库控制系统。The invention relates to a garage control system, in particular to a stereo parking garage control system.
随着2008年北京奥运、2010年上海世界博览会等重大盛事的影响,以及内需的进一步拉动和“费改税”等政策的驱动,我国机动车拥有量持续高速增长,年均增长率持续攀升,其中私人小汽车的年均增长率更是迅速。但是,根据对停车设施普查及初步预测的结果发现,我国静态交通基础设施己经严重落后于动态交通基础设施,全国停车位缺口平均在60%以上,调查显示公共场所停车难的现象在城市非常普遍。然而,由于城市土地资源越来越匾乏和昂贵,很多城市已是寸土寸金,用大量的土地资源来满足停车位的需求是不现实的。城市中有限的土地面积已无法提供足够的泊车位,于是用立体车库取代传统车库将成为解决当前停车难问题的一条重要途径。With the impact of major events such as the 2008 Beijing Olympics and the 2010 Shanghai World Expo, as well as the further driving of domestic demand and the “fee-to-tax” policy, China’s motor vehicle ownership continues to grow at a high rate, and the average annual growth rate continues to rise. The average annual growth rate of private cars is even faster. However, according to the results of the general survey of parking facilities and preliminary predictions, China's static traffic infrastructure has been seriously behind the dynamic traffic infrastructure, and the national parking space gap is on average more than 60%. The survey shows that parking in public places is difficult in the city. universal. However, due to the increasing scarcity and high cost of urban land resources, many cities are already in a state of land, and it is unrealistic to use a large amount of land resources to meet the demand for parking spaces. The limited land area in the city has not been able to provide enough parking spaces, so replacing the traditional garage with a three-dimensional garage will become an important way to solve the current difficult parking problem.
亚洲的机械立体停车设备技术最早起源于日本,日本从20世纪60年代开始从事机械停车设备的开发、生产、销售和服务,至信已有五十几年的历史。目前在日本从事机械式停车库及其设备开发、制造的公司约有200多家,其中生产机械式停车设备的公司约100多家,比较大的公司有新明和、石川岛播磨、日精和三菱重工等。从90年代起日本每年投入运行的机械停车泊位都在10万以上。目前全日本已经投入使用机械式停车位越过300万个,其中以升降横移式停车设备为主。Asia's mechanical three-dimensional parking equipment technology originated in Japan. Japan has been engaged in the development, production, sales and service of mechanical parking equipment since the 1960s. It has a history of more than 50 years. At present, there are more than 200 companies engaged in the development and manufacture of mechanical parking garages and their equipment in Japan. Among them, there are more than 100 companies producing mechanical parking equipment. The larger companies include Xinminghe, Ishikawajima, Nissei and Mitsubishi. Heavy work, etc. Since the 1990s, Japan has been operating more than 100,000 mechanical parking berths per year. At present, there are more than 3 million mechanical parking spaces in Japan, including lifting and traversing parking equipment.
韩国机械停车设备技术是日本技术的派生。产业从20世纪70年代中始起步,80年代开始引进日本技术,经过水货生产和本土化,90年代开始为供应使用阶段。由于这几个阶段得到政府的高度重视,各种机械停车设备得到普通开发和利用,韩国近几年增长速度都在30%左右。目前韩国立体停车设备行业进入稳步发展阶段。Korean mechanical parking equipment technology is a derivative of Japanese technology. The industry started in the mid-1970s. In the 1980s, Japanese technology was introduced. After parallel production and localization, the supply phase began in the 1990s. Since these stages have been highly valued by the government, various mechanical parking equipment has been developed and utilized in general, and Korea has grown at a rate of around 30% in recent years. At present, the Korean parking equipment industry has entered a stage of steady development.
德国和意大利等欧洲国家从事停车设备开发和生产也比较早。较好的公司有:意大利Sotefin、Interpark和德国Pali等。由于欧洲国家土地资源比较富余,停车问题表现不很突出,停车设备应用量不是很大。多数为巷道堆垛式产品,多层升降横移式产品应用较少。European countries such as Germany and Italy are also engaged in the development and production of parking equipment. The better companies are: Sotefin, Interpark, and Pali, Germany. Due to the relatively abundant land resources in European countries, the parking problem is not very prominent, and the application of parking equipment is not very large. Most of them are roadway stacking products, and there are fewer applications for multi-layer lifting and traversing products.
目前,世界机械停车产业正向多元化发展,其停车技术几乎包含了当今机械、电子、液压、光学、磁控和计算机技术等领域地所有成熟先进技术。机械方面,应用了许多新材料、新工艺。设备结构采用模块化设计,便于组合使用,易于安装拆卸。钢结构选用新型优质钢材,既提高了设备的强度和刚度,又使设备轻巧美观,载车板采用一次成型的镀锌板或彩涂板组装,美观、强韧、耐用。控制技术方面,广泛采用可编程序控制器和矢量变频变压调速闭环控制技术,使运行高速平移,节省电力,振动和噪音也趋于最小。控制形式有:按钮式、
锁匙式、IC卡式、键盘式、触摸屏式、遥控式等。安全元件采用各种光栅显示屏、光电管、机械式行程开关、磁性接近开关、光敏感应开关等,安全保护装置日臻完善,如汽车出入声光引导和定位、汽车尺寸和重量自动识别、限速保护和多重机构互锁、停车自动跟踪、链条和钢丝绳长度超范围报警和弹性变形自动补偿、汽车图像摄影对比安全检测、自动消防灭火系统等。At present, the world machinery parking industry is diversified, and its parking technology includes almost all mature advanced technologies in the fields of machinery, electronics, hydraulics, optics, magnetron and computer technology. In terms of machinery, many new materials and processes have been applied. The device structure is modular in design, easy to use in combination, easy to install and disassemble. The steel structure adopts new high-quality steel, which not only improves the strength and rigidity of the equipment, but also makes the equipment light and beautiful. The loading board is assembled by one-time galvanized sheet or color coated board, which is beautiful, strong and durable. In terms of control technology, programmable controller and vector variable frequency variable speed control closed-loop control technology are widely used to make high-speed translation, saving power, vibration and noise. Control forms are: button type,
Key type, IC card type, keyboard type, touch screen type, remote control type, etc. The safety components adopt various grating display screens, photoelectric tubes, mechanical travel switches, magnetic proximity switches, photosensitive sensor switches, etc. The safety protection devices are perfected, such as the sound and light guidance and positioning of the car, the automatic identification of the size and weight of the car, and the speed limit. Protection and multi-mechanism interlocking, automatic parking tracking, chain and wire rope length over-range alarm and elastic deformation automatic compensation, car image photography contrast safety detection, automatic fire extinguishing system.
我国在20世纪80年代初开始研制机械式立体车库,进入90年代,有了突飞猛进的发展。从1992年进口第一座垂直循环式车库到1996年成立立体停车设备协会,短短几年时间就完成了从产品和技术引进到自主开发、制造的过程。几年来各种类型的车库设备相继出现,协会成员己发展到60多家企业和研究院所。我国立体停车设备的技术主要来自日本。生产初期大多是仿制日本等国的产品,经过多年的努力,到目前己经形成一定的生产规模和市场。据有关方面统计,目前约有生产企业100余家,成立了由国家认可的立体停车设备制造企业资质认证中心。产品有很大部分来自自主开发项目,生产技术水平也有了很大提高。目前国内立体停车设备是以升降横移类为主,约占总量的84%。此外还有垂直升降类和平面移动类。在技术方面,由最初的机械传动式逐步在发展液压传动式、机械液压传动式、电传动式。控制方式也由单纯的手动控制发展到电气控制、PLC控制和现场总线控制。In the early 1980s, China began to develop mechanical three-dimensional garages. In the 1990s, there was a rapid development. From the import of the first vertical circulation garage in 1992 to the establishment of the Stereo Parking Equipment Association in 1996, the process from product and technology introduction to independent development and manufacturing was completed in just a few years. Various types of garage equipment have emerged in the past few years, and members of the association have grown to more than 60 companies and research institutes. The technology of China's three-dimensional parking equipment mainly comes from Japan. At the beginning of production, most of them were imitations of products from Japan and other countries. After years of efforts, they have formed a certain scale of production and market. According to statistics from relevant parties, there are currently more than 100 production companies, and a nationally recognized three-dimensional parking equipment manufacturing enterprise qualification certification center has been established. A large part of the products come from independent development projects, and the level of production technology has also been greatly improved. At present, domestic three-dimensional parking equipment is mainly based on lifting and traversing, accounting for about 84% of the total. There are also vertical lifting and plane moving classes. In terms of technology, the hydraulic transmission type, mechanical hydraulic transmission type and electric transmission type are gradually developed from the initial mechanical transmission type. The control method has also evolved from simple manual control to electrical control, PLC control and fieldbus control.
发明内容Summary of the invention
发明目的:本发明的目的是为了解决现有技术中的不足,提供一种可靠性高。工作稳定的立体停车库控制系统。OBJECT OF THE INVENTION: The object of the present invention is to solve the deficiencies in the prior art and to provide a high reliability. A stable and stable parking garage control system.
技术方案:本发明所述的一种立体停车库控制系统,包括PLC,所述PLC的输入端连接有急停按钮、行程开关和光电开关,所述PLC的输出端连接有驱动器和声光报警器,所述驱动器还连接有升降横移电机,所述升降横移电机分别安装在各个车位上,所述PLC还连接有人机界面,所述人机界面连接有识别系统。Technical Solution: A stereo parking garage control system according to the present invention includes a PLC, and an input terminal of the PLC is connected with an emergency stop button, a travel switch and a photoelectric switch, and an output of the PLC is connected with a driver and an audible and visual alarm. The drive is also connected with a lifting and traversing motor, the lifting and traversing motor is respectively installed on each parking space, the PLC is also connected with a man-machine interface, and the human-machine interface is connected with an identification system.
作为优化,所述人机界面与识别系统通过MODBUS接口连接。As an optimization, the human machine interface and the identification system are connected via a MODBUS interface.
作为优化,所述立体停车库包括钢结构骨架、载车板装置、传动装置以及安全防护装置。As an optimization, the stereo parking garage comprises a steel structure skeleton, a vehicle board device, a transmission device and a safety protection device.
作为优化,所述识别系统为IC卡智能识别系统。As an optimization, the identification system is an IC card intelligent identification system.
有益效果:本发明的控制系统工作稳定,可靠性程度高,通过采用遥控技术和自动识别系统;车辆停靠稳妥后,车库可以将汽车自动停放到合适的位置,可实现无人操作;整个车库的管理可以纳入楼宇自动化系统,联入网络,形成一个综合的计算机管理网格信息系统,可实现立体车库的无人化管理。Advantageous Effects: The control system of the present invention has stable operation and high reliability, and adopts remote control technology and automatic identification system; after the vehicle is parked safely, the garage can automatically park the car to a suitable position, and can realize unmanned operation; the entire garage Management can be incorporated into the building automation system and connected to the network to form a comprehensive computer management grid information system, which can realize the unmanned management of the stereo garage.
图1为本发明的系统框图。
Figure 1 is a block diagram of the system of the present invention.
图2为本发明的立体车库结构示意图。2 is a schematic view showing the structure of a three-dimensional garage of the present invention.
如图1所示的一种立体停车库控制系统,包括PLC,PLC的输入端连接有急停按钮、行程开关和光电开关,PLC的输出端连接有驱动器和声光报警器,驱动器还连接有升降横移电机,升降横移电机分别安装在各个车位上,PLC还连接有人机界面,人机界面连接有识别系统。As shown in Fig. 1, a stereo parking garage control system includes a PLC. The input end of the PLC is connected with an emergency stop button, a travel switch and a photoelectric switch. The output end of the PLC is connected with a driver and an audible and visual alarm, and the drive is also connected. The lifting and traversing motor, the lifting and traversing motor are respectively installed in each parking space, the PLC is also connected with the man-machine interface, and the human-machine interface is connected with the identification system.
该自动控制系统还包括自动道闸系统、自动存取系统、收费管理系统以及监控安保系统四部分组成,以上各子系统均由中央控制室统一管理,为客户规划车库管理形式并保障车库安全。The automatic control system also comprises an automatic gate system, an automatic access system, a charge management system and a monitoring and security system. The above subsystems are uniformly managed by the central control room to plan the garage management form for the customer and ensure the safety of the garage.
PLC具备32点输入24输出,同时扩展成双MODBUS接口,一端口用于连接人机界面,一端口用于连接刷卡和智能识别系统。The PLC has 32 inputs and 24 outputs, and expands into a dual MODBUS interface. One port is used to connect to the human machine interface, and one port is used to connect the card and the smart identification system.
车库控制方式分为:手动和半自动、全自动。手动是在现场用手操作器对每个托板进行点动控制;自动操作由PLC结合人机界面进行车位选择,全自动操作由PLC及刷卡系统组成,由PLC根据刷卡信息实现自动逻辑控制。手动方式主要用于维修调试或异常情况处理,为最高优先级。自动方式用于正常进出车处理,可用于无人置守,各操作工况间互锁。Garage control methods are divided into: manual and semi-automatic, fully automatic. Manually, the jog control is carried out on the pallet by the manual operator on the spot; the automatic operation is selected by the PLC combined with the man-machine interface for the parking space selection. The fully automatic operation is composed of the PLC and the card swipe system, and the PLC realizes the automatic logic control according to the card swiping information. The manual mode is mainly used for maintenance commissioning or abnormal condition processing, which is the highest priority. The automatic mode is used for normal entry and exit processing, and can be used for unattended operation and interlocking between operating conditions.
工作时,PLC接收和分析操作人员在控制面板按钮及智能识别信息,做出合理的安排:判断检测元件的状态,读取车库机械驱动部分的信息,反馈信息到执行元件,拖动车位板,实现其位置移动,完成车辆的存取操作和信号显示。通过光电检测、软硬件信号联锁、限位、防坠保护、过载保护等装置,来确保整个系统的安全、平稳运行。When working, the PLC receives and analyzes the operator's control panel buttons and intelligent identification information, making reasonable arrangements: judging the status of the detection component, reading the information of the garage mechanical drive part, feeding back the information to the actuator, and dragging the parking board. Realize its position movement, complete the vehicle access operation and signal display. Through photoelectric detection, hardware and software signal interlocking, limit, anti-drop protection, overload protection and other devices to ensure the safe and smooth operation of the entire system.
系统中PLC主要完成对托盘、托板位置及运行状态的检测和存取车的操作。用各种光电开关、行程开关检测位置状态,用接触器、继电器控制拖动电机的起停。对车位的操作即控制横移小电机和升降大电机,使它们在不同时间实现正反转。而且上层升降动作和以下各层的横移动作是互锁的,即当上层泊位在升降时,下面各层泊位不能移动,反之亦然。并且上层泊位每次只能有一个泊位进行上下升降运动。The PLC in the system mainly completes the detection of the position of the pallet, the pallet and the running state and the operation of the access vehicle. Use various photoelectric switches and travel switches to detect the position status, and use the contactor and relay to control the start and stop of the drag motor. The operation of the parking space controls the traverse of the small motor and the lifting of the large motor so that they can achieve positive and negative reversal at different times. Moreover, the upper lifting movement and the lateral movement of the following layers are interlocked, that is, when the upper berth is moving up and down, the lower berths cannot move, and vice versa. And the upper berth can only have one berth at a time for up and down movement.
工艺控制流程:Process control process:
31,P731, P7 | 32,P832, P8 | 33,P933, P9 |
21,P421, P4 | 22,P522, P5 | P6P6 |
11,P111, P1 | 12,P212, P2 | P3P3 |
小车用11,12,21,22,31,32,33表示,小车存取位置用P1,P2,P3,P4,P5,P6,P7,P8,P9表示。上表为初始状态,P6,P3位置为空,小车12可以移动到P3位置,22可以移动P6位置,33可以移动P3位置。The car is indicated by 11, 12, 21, 22, 31, 32, 33, and the trolley access position is represented by P1, P2, P3, P4, P5, P6, P7, P8, P9. The above table is the initial state, P6, P3 position is empty, the cart 12 can move to the P3 position, 22 can move the P6 position, and 33 can move the P3 position.
在存取车开始,先判断小车托盘否在初始位置,初始位置如上表,如不在初始位置先移
动到初始位置,再从初始位置存取车,即做一个“归零”状态,可大大减小存取车的移动过程。“归零”动作可以在刷卡过程中执行,也可以由存取完成后延时一段时间后自动执行。At the beginning of the access to the car, first determine whether the cart tray is in the initial position, the initial position is as shown above, if not in the initial position
Moving to the initial position and then accessing the car from the initial position, that is, doing a "return to zero" state, can greatly reduce the movement process of the access vehicle. The "return to zero" action can be performed during the swiping process, or it can be automatically executed after a delay after the access is completed.
小车11,12可以直接存取,无须移动小车托盘位置。The trolleys 11, 12 can be accessed directly without the need to move the trolley tray position.
小车21存取可以按如下方向移动,小车托盘12移动P3位置,小车托盘11移动P2位置,小车托盘21移动P1位置。The trolley 21 access can be moved in the following direction, the cart tray 12 moves to the P3 position, the cart tray 11 moves to the P2 position, and the cart tray 21 moves to the P1 position.
小车22存取可以按如下方向移动,小车托盘12移动P3位置,The trolley 22 access can be moved in the following direction, and the trolley tray 12 moves to the P3 position.
小车托盘22移动P2位置。The cart tray 22 moves the P2 position.
小车31存取可以按如下方向移动,小车托盘12移动P3位置,小车托盘11移动P2位置,小车托盘22移动P6位置,小车托盘21移动P5位置,小车托盘31移动P1位置。The trolley 31 can be moved in the following direction, the cart tray 12 moves to the P3 position, the cart tray 11 moves to the P2 position, the cart tray 22 moves to the P6 position, the cart tray 21 moves to the P5 position, and the cart tray 31 moves to the P1 position.
小车32存取可以按如下方向移动,小车托盘12移动P3位置,小车托盘22移动P6位置,小车托盘32移动P2位置。The trolley 32 access can be moved in the following direction, the cart tray 12 moves to the P3 position, the cart tray 22 moves to the P6 position, and the cart tray 32 moves to the P2 position.
小车33存取可以按如下方向移动,小车托盘33移动P3位置。The cart 33 access can be moved in the following direction, and the cart tray 33 moves to the P3 position.
如图2所示的立体车库的结构示意图。该升降横移式智能立体停车库结构特点是:底层只能平移,顶层只能升降,中间层既可平移又可升降。除顶层外,中间层和底层都必须预留一个空车位,供进出车升降之用。当底层车位进出车时,无需移动其他托盘就可直接进出车;中间层、顶层进出车时,先要判断其对应的下方位置是否为空,不为空时要进行相应的平移处理,直到下方为空才可进行下降和进出车动作,进出车后再上升回到原位置。升降横移停车库利用托盘移位产生垂直通道,实现高层车位升降存取车辆。其运动总原则是:升降复位,平移复位。图1为3×3升降横移立体车库示意图。Figure 2 is a schematic view of the structure of the three-dimensional garage. The structure of the lifting and traversing intelligent stereo parking garage is that the bottom layer can only be translated, the top layer can only be lifted and lowered, and the middle layer can be both translated and lifted. In addition to the top layer, an empty parking space must be reserved for the middle and bottom floors for use in moving in and out of the vehicle. When the bottom parking space enters and exits the vehicle, it can directly enter and exit the vehicle without moving other trays. When entering the vehicle at the middle layer and the top layer, it is necessary to judge whether the corresponding lower position is empty. If it is not empty, the corresponding translation processing should be performed until the lower part is below. If it is empty, it can be lowered and moved in and out. After entering and leaving the car, it will rise back to the original position. The lifting and traversing parking garage uses the displacement of the tray to generate a vertical passage, and realizes the high-level parking space to lift and access the vehicle. The general principle of motion is: lifting reset, translation reset. Figure 1 is a schematic view of a 3 x 3 lifting and traversing stereo garage.
升降横移式立体车库的机械系统主要由钢结构骨架1、载车板装置2、传动装置以及安全防护装置3四部分组成。钢结构骨架1部分构成车库的“筋骨”,主要对整个车库起支承作用;载车板装置2部分主要用来承载机动车辆;传给装置部分用于完成车辆的存取功能;而安全防护装置3主要用来提高车库的使用性能,以提高系统的稳定性。
The mechanical system of the lifting and traversing stereo garage is mainly composed of a steel structure skeleton 1, a loading plate device 2, a transmission device and a safety protection device. The steel structure skeleton 1 part constitutes the "ribs" of the garage, mainly supporting the entire garage; the car board device 2 part is mainly used to carry the motor vehicle; the transmission part is used to complete the vehicle access function; and the safety protection device 3 is mainly used to improve the performance of the garage to improve the stability of the system.
Claims (4)
- 一种立体停车库控制系统,其特征在于:包括PLC,所述PLC的输入端连接有急停按钮、行程开关和光电开关,所述PLC的输出端连接有驱动器和声光报警器,所述驱动器还连接有升降横移电机,所述升降横移电机分别安装在各个车位上,所述PLC还连接有人机界面,所述人机界面连接有识别系统。A stereo parking garage control system, comprising: a PLC, an input end of the PLC is connected with an emergency stop button, a travel switch and a photoelectric switch, and an output of the PLC is connected with a driver and an acousto-optic alarm, The driver is also connected with a lifting and traversing motor, and the lifting and traversing motor is respectively installed on each parking space. The PLC is also connected with a man-machine interface, and the human-machine interface is connected with an identification system.
- 根据权利要求1所述的一种立体停车库控制系统,其特征在于:所述人机界面与识别系统通过MODBUS接口连接。The stereo parking garage control system according to claim 1, wherein the human machine interface and the identification system are connected by a MODBUS interface.
- 根据权利要求1所述的一种立体停车库控制系统,其特征在于:所述立体停车库包括钢结构骨架、载车板装置、传动装置以及安全防护装置。The stereo parking garage control system according to claim 1, wherein the stereo parking garage comprises a steel structure skeleton, a vehicle board device, a transmission device and a safety protection device.
- 根据权利要求1所述的一种立体停车库控制系统,其特征在于:所述识别系统为IC卡智能识别系统。 A stereo parking garage control system according to claim 1, wherein said identification system is an IC card intelligent identification system.
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