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WO2016049908A1 - 一种储油棉芯制造设备 - Google Patents

一种储油棉芯制造设备 Download PDF

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Publication number
WO2016049908A1
WO2016049908A1 PCT/CN2014/088031 CN2014088031W WO2016049908A1 WO 2016049908 A1 WO2016049908 A1 WO 2016049908A1 CN 2014088031 W CN2014088031 W CN 2014088031W WO 2016049908 A1 WO2016049908 A1 WO 2016049908A1
Authority
WO
WIPO (PCT)
Prior art keywords
cotton
receiving rod
fuse
threaded sleeve
manufacturing apparatus
Prior art date
Application number
PCT/CN2014/088031
Other languages
English (en)
French (fr)
Inventor
向智勇
Original Assignee
惠州市吉瑞科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 惠州市吉瑞科技有限公司 filed Critical 惠州市吉瑞科技有限公司
Priority to PCT/CN2014/088031 priority Critical patent/WO2016049908A1/zh
Priority to CN201490001456.3U priority patent/CN206796347U/zh
Priority to US15/075,504 priority patent/US20160201224A1/en
Publication of WO2016049908A1 publication Critical patent/WO2016049908A1/zh

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Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C41/00Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
    • B29C41/24Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of indefinite length
    • B29C41/26Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of indefinite length by depositing flowable material on a rotating drum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C41/00Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
    • B29C41/34Component parts, details or accessories; Auxiliary operations
    • B29C41/42Removing articles from moulds, cores or other substrates
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • D01D5/098Melt spinning methods with simultaneous stretching
    • D01D5/0985Melt spinning methods with simultaneous stretching by means of a flowing gas (e.g. melt-blowing)

Definitions

  • the invention relates to the field of manufacturing electronic cigarette parts, in particular to an oil storage cotton core manufacturing equipment.
  • the electronic cigarette includes an oil storage assembly for storing the smoke oil and an atomization assembly for atomizing the smoke oil, wherein the atomization assembly further includes an electric heating wire assembly for atomizing the smoke oil.
  • the smoke oil flows from the oil storage assembly into the atomization chamber of the atomization assembly, and the heating wire is heated by the battery rod to atomize the smoke oil into smoke.
  • the smoke is generally required.
  • the oil is evenly stored around the heating wire, and in the current electronic cigarette, the component that uniformly stores the smoke oil around the heating wire is a kind of columnar cotton.
  • the apparatus for manufacturing the columnar cotton includes a meltblipping machine and a receiving device.
  • the receiving device is provided with a base 101.
  • the two ends of the base 101 are connected with a first fixing base 102 and a second fixing base.
  • the first motor 104, the second motor 105, and the roller device 106 are externally connected to the first fixing base 102 and the second fixing base 103.
  • the second fixing base 103 is further provided with a roller 108.
  • the first motor 104 and the second motor 105 are both connected to the external thread guide 107 on the first fixing base 103 via a conveyor belt, and the external thread guide 107 of the melt blowing machine between the first fixing base 102 and the second fixing base 103 One side.
  • the meltblipping machine blows the cotton threaded guide 107
  • the first motor 104 drives the external thread guide 107 to rotate
  • the second motor 105 drives the external thread guide 107 to rotate and move, and rotates with the first motor.
  • the columnar cotton on the external thread guide 107 is rotated to the other side of the second fixing base 103 through the roller device 106 on the second fixing base 103, and the cylindrical cotton is produced.
  • the present invention provides an oil storage wick manufacturing apparatus for manufacturing an electronic cigarette component.
  • An oil storage cotton core manufacturing equipment comprising:
  • meltblowing device and a meltblown cotton receiving device for receiving a fuse blown by the meltblown device to form a columnar oil storage wick
  • the meltblown cotton receiving device is provided with a fuse receiving rod for adhering the fuse to form the columnar cotton, and a first power device for driving the fuse receiving rod to rotate;
  • the fuse receiving rod is provided with a connecting section and a receiving section, the connecting section is connected with the first power device; the receiving section is for receiving a fuse;
  • the oil storage wick manufacturing apparatus further includes a detaching assembly for detaching the columnar cotton from the fuse receiving rod when the first power unit drives the fuse receiving rod to rotate to form a columnar cotton;
  • the detachment assembly includes a threaded sleeve provided with an internal thread, the fuse receiving rod being located in parallel with the threaded sleeve on the same line;
  • the oil storage wick manufacturing apparatus wherein the detaching assembly further comprises a second power device;
  • the second power device is configured to drive the threaded sleeve to rotate in a reverse direction with the fuse receiving rod, so that when the fuse receiving rod rotates to form a columnar cotton, the threaded sleeve is shaped by the column The fuse receiving rod is detached.
  • the oil storage wick manufacturing apparatus wherein the detaching assembly further comprises a second power device;
  • the second power device is configured to drive the threaded sleeve to rotate in the same direction as the fuse receiving rod;
  • the second power device drives the threaded sleeve to rotate at a higher speed than the first power unit drives the threaded sleeve, so that when the fuse receiving rod rotates to form a columnar cotton, the threaded sleeve The column is detached from the fuse receiving rod.
  • the oil storage wick manufacturing apparatus is further provided with a bottom plate for fixing the melt blowing device, the melt blown cotton receiving device, and the detaching assembly;
  • the oil storage wick manufacturing apparatus further includes a fuse for forming a column on the fuse receiving rod In the case of cotton, the fuse receiving rod and the moving assembly of the first power unit are moved.
  • the moving component includes: a detector, a moving slot, a moving plate located in the moving slot, and a power component;
  • the detector is configured to detect whether the columnar cotton on the fuse receiving rod is formed before moving the fuse receiving rod and the first power device;
  • the fuse receiving rod and the first power device are located on the moving plate;
  • One end of the power component is connected to the moving plate, and the other end is fixed on the bottom plate;
  • the power assembly acts on the moving plate, and the fuse receiving rod is embedded in the thread through the moving groove Inside the sleeve.
  • the oil storage wick manufacturing apparatus wherein the power component comprises a cylinder and a connecting rod;
  • One end of the connecting rod is telescopically connected to the cylinder, and the other end is connected to the moving plate;
  • the cylinder is fixed to the bottom plate.
  • the oil storage wick manufacturing apparatus is further provided with a bottom plate for fixing the melt blowing device, the melt blown cotton receiving device, and the detaching assembly;
  • the oil slick core manufacturing apparatus further includes moving the columnar cotton into the threaded sleeve before the columnar cotton on the fuse receiving rod is in close contact with the internal thread in the threaded sleeve Mobile components.
  • the moving assembly includes: a moving track disposed on the bottom plate, and a moving arm located on the moving track;
  • the moving arm includes: a first cylinder, a second cylinder, a third cylinder, and a clamping finger;
  • the first cylinder is configured to extend the clamping finger to the columnar cotton before the columnar cotton on the fuse receiving rod is in close contact with the internal thread in the threaded sleeve;
  • the third cylinder is configured to act on the clamping finger to clamp the columnar cotton when the clamping finger moves to the columnar cotton;
  • the second cylinder is configured to move the clamping finger toward the end of the threaded sleeve when the clamping finger clamps the columnar cotton, so that the columnar cotton and the inner portion of the threaded sleeve Tightly threaded Combined
  • the third cylinder acts to clamp the finger to release the columnar cotton
  • the first cylinder acts to retract the clamping finger away from the columnar cotton
  • the second cylinder acts to move the clamping finger away from the threaded sleeve end when the clamping finger is away from the cylindrical cotton.
  • the oil storage wick manufacturing apparatus wherein the moving arm is further provided with a sliding track, a connecting block, and a moving seat;
  • the connecting block is located in the sliding track for connecting the clamping finger and the sliding seat.
  • the oil storage wick manufacturing apparatus further includes a rolling component
  • the rolling member is used to crush columnar cotton detached from the fuse receiving rod.
  • the rolling component includes: a plurality of rollers, and a roller supporting block for supporting the roller;
  • the oil storage wick manufacturing apparatus wherein the oil wick manufacturing apparatus further comprises a receiving groove, and a fixing block for fixing the receiving groove;
  • the receiving slot is configured to receive columnar cotton detached from the fuse receiving rod
  • the receiving groove is for conveying the cylindrical cotton to the rolling member.
  • the meltblown cotton receiving device is further provided with a first connecting member for connecting the fuse receiving rod and the first power device;
  • the first connecting member is provided with a first gear, a first hollow shaft, and a first bearing fixing the first hollow shaft, and a first bearing seat for accommodating the first bearing, the first gear sleeve Provided on the first hollow shaft, the first hollow shaft is sleeved on the first bearing, the first bearing is sleeved on the first bearing seat, and the fuse receiving rod is connected a segment connected to the first hollow shaft;
  • the connecting member is further provided with a second gear, and the first power device is connected to the second gear;
  • the connecting member is further provided with a first conveyor belt, and the conveyor belt is sleeved on the first gear and the second gear for driving the first gear to rotate when the second gear rotates.
  • the detaching assembly is further provided with a second connecting member for connecting the threaded sleeve and the second power device;
  • the second connecting member is provided with a third gear, a second hollow shaft, and a second bearing fixing the second hollow shaft, and a second bearing seat for accommodating the second bearing, the third gear sleeve Provided on the second hollow shaft, the second hollow shaft is sleeved on the second bearing, the second bearing is sleeved on the second bearing seat, the threaded sleeve is Second bearing connection;
  • the second hollow shaft is further configured to fix the threaded sleeve, and the second hollow shaft is located between the second bearing and the threaded sleeve, and both are closely attached;
  • the second connecting member is further provided with a fourth gear, and the second power device is connected to the fourth gear;
  • the second connecting member is further provided with a second conveyor belt, and the second conveyor belt is sleeved on the third gear and the fourth gear for driving the third gear when the fourth gear rotates Turn.
  • the oil storage wick manufacturing apparatus wherein the outer peripheral surface of the receiving section is not provided with an external thread.
  • the oil storage wick manufacturing apparatus wherein a cross section of the receiving section at different positions along the axial direction thereof is a convex polygon.
  • the oil storage wick manufacturing apparatus further includes a cooling device, the fuse receiving rod is a metal rod, and a cooling passage is disposed in the metal rod along an axial direction thereof, and the cooling device passes the cooling passage to the The fuse receiving rod is cooled.
  • the oil storage wick manufacturing apparatus wherein the threaded sleeve is a semi-threaded sleeve.
  • Embodiments of the present invention include an oil storage cotton core manufacturing apparatus for a storage cotton core in an electronic cigarette, comprising: a melt blowing device and a fuse for receiving the melt blowing device to form a columnar oil storage a melt blown cotton receiving device of a cotton core, the fuse blower receiving device is provided with a fuse receiving rod for adhering the fuse to form the columnar cotton, and a first power device for driving the fuse receiving rod to rotate, the fuse receiving rod is provided with a connection Segment and connection
  • the receiving section is connected with the first power unit, the receiving section is for receiving the fuse, and the oil storage wick manufacturing apparatus is further provided for moving the columnar cotton when the first power unit drives the fuse receiving rod to rotate to form the columnar cotton.
  • the detachment assembly includes a threaded sleeve provided with an internal thread.
  • the internal thread in the threaded sleeve closely fits the columnar cotton, and the columnar cotton is moved away from each other.
  • the first power unit is moved.
  • the diameter of the threaded sleeve is larger than the diameter of the fuse receiving rod, the contact area of the internal thread in the threaded sleeve with the columnar cotton is increased, the frictional force is increased, and the conveying efficiency is improved.
  • the inner surface of the cylindrical cotton made thereof has no thread structure, which avoids the hindrance of the flow of smoke due to the blocking of the thread structure in the prior art, and the smoke is easily condensed by the heat absorption of the smoke at the thread and the smoke oil The amount of storage is limited.
  • FIG. 1 is a schematic view showing the production of a columnar cotton provided by the prior art
  • FIG. 2 is a schematic structural view of an oil storage cotton core manufacturing apparatus provided by the present invention.
  • FIG. 3 is a schematic structural view of an oil storage wick manufacturing apparatus including a second power device according to the present invention
  • FIG. 4 is a schematic structural view of an oil storage wick manufacturing apparatus including a moving component according to the present invention
  • FIG. 5 is a partial structural schematic view of another oil storage wick manufacturing apparatus including a moving component according to the present invention.
  • FIG. 6 is a schematic structural view of an oil storage wick manufacturing apparatus including a rolling device and a cooling device according to the present invention
  • FIG. 7 is a partial structural schematic view of a storage wick manufacturing apparatus including a connecting component according to the present invention.
  • the invention discloses a storage cotton core manufacturing device, which is provided below with reference to FIG. 2
  • the specific structure of the oil storage core manufacturing equipment will be described in detail.
  • the oil storage wick manufacturing equipment comprises:
  • the meltblown device 201 and the meltblown cotton receiving device 202 for receiving the fuse blown by the meltblown device to form a columnar oil storage wick.
  • the melt blown cotton receiving device 202 is provided with a fuse receiving rod 203 for adhering the fuse to form the columnar cotton, and a first power device 204 for driving the fuse receiving rod to rotate;
  • the power unit can be a motor.
  • the fuse receiving rod 203 is provided with a connecting section and a receiving section, the connecting section is connected to the first power device 204; the receiving section is for receiving a fuse;
  • the meltblowing device is located on one side of the receiving section, and the meltblowing device continuously ejects the fuse to the receiving section, and the first powering device drives the receiving section to rotate, thereby forming columnar cotton.
  • the oil storage wick manufacturing apparatus further includes detaching the columnar cotton from the fuse receiving rod 203 when the first power unit 204 drives the fuse receiving rod 203 to rotate to form a columnar cotton. Disengaged from component 205;
  • the detachment assembly 205 includes a threaded sleeve 206 provided with an internal thread, the fuse receiving rod 203 being located in parallel with the threaded sleeve 206 on the same line;
  • the threaded sleeve is provided with an internal thread and is closely attached to the columnar cotton, so that since the diameter of the threaded sleeve is larger than the diameter of the fuse receiving rod, the contact area between the internal thread and the columnar cotton in the threaded sleeve is more Increases friction and improves transmission efficiency.
  • the first power unit drives the fuse receiving rod to rotate, so that the columnar cotton on the fuse receiving rod and the threaded sleeve generate frictional force, thereby causing the columnar cotton to be detached from the fuse receiving rod, in practice.
  • the detachment assembly further includes a second power unit for driving the threaded sleeve to rotate, thereby detaching the columnar cotton from the fuse receiving rod. Referring to FIG. 3, the second power unit of the detaching assembly is described below.
  • another embodiment of the oil storage wick manufacturing apparatus includes:
  • the meltblown device 201 and the meltblown cotton receiving device 202 for receiving the fuse blown by the meltblown device to form a columnar oil storage wick.
  • the melt blown cotton receiving device 202 is provided with a fuse receiving rod 203 for adhering the fuse to form the columnar cotton, and a first power device 204 for driving the fuse receiving rod to rotate;
  • the power unit can be a motor.
  • the fuse receiving rod 203 is provided with a connecting section and a receiving section, the connecting section is connected to the first power device 204; the receiving section is for receiving a fuse;
  • the meltblowing device is located on one side of the receiving section, and the meltblowing device continuously ejects the fuse to the receiving section, and the first powering device drives the receiving section to rotate, thereby forming columnar cotton.
  • the oil storage wick manufacturing apparatus further includes detaching the columnar cotton from the fuse receiving rod 203 when the first power unit 204 drives the fuse receiving rod 203 to rotate to form a columnar cotton. Disengaged from component 205;
  • the detachment assembly 205 includes a threaded sleeve 206 provided with an internal thread, the fuse receiving rod 203 being located in parallel with the threaded sleeve 206 on the same line;
  • the detachment assembly further includes a second power device 301;
  • the second power device 301 is configured to drive the threaded sleeve 206 to rotate in a reverse direction with the fuse receiving rod 203, so that when the fuse receiving rod 203 rotates to form a columnar cotton, the threaded sleeve will The column is detached from the fuse receiving rod;
  • the second power device 301 is configured to drive the threaded sleeve 206 to rotate in the same direction as the fuse receiving rod 203;
  • the second power device 301 drives the rotational speed of the threaded sleeve 206 to be greater than the rotational speed of the first power unit 204 to drive the fuse receiving rod 203, so that when the fuse receiving rod 203 rotates upwardly When the columnar cotton is formed, the cylindrical sleeve 206 is detached from the fuse receiving rod 203;
  • the second power device drives the threaded sleeve to rotate
  • the first device drives the fuse receiving rod to rotate.
  • the cylindrical cotton can be detached from the fuse receiving rod because the rotational speeds of the two are different or the rotating directions are opposite. Since the requirements of the columnar cotton required for the electronic cigarette are different, it is necessary to control the rotation speed of the fuse receiving rod during the manufacturing process, and a power device is respectively provided for the threaded sleeve and the fuse receiving rod, which can be used in the production process. Fine-tuning parts improves manufacturing efficiency.
  • the internal thread in the threaded sleeve is closely attached to the columnar cotton so that the columnar cotton is detached from the fuse receiving rod.
  • the first section will be formed when the apparatus is just starting to work.
  • the embodiment in which the columnar cotton is placed in the threaded sleeve includes a moving assembly, and the movable assembly is specifically described below.
  • another embodiment of the oil storage core manufacturing apparatus includes:
  • a melt blown device and a meltblown cotton receiving device for receiving a fuse blown by the meltblown device to form a columnar oil storage wick.
  • the meltblown cotton receiving device is provided with a fuse receiving rod for adhering the fuse to form the columnar cotton, and a first power device for driving the fuse receiving rod to rotate;
  • the power unit can be a motor.
  • the fuse receiving rod is provided with a connecting section and a receiving section, the connecting section is connected with the first power device; the receiving section is for receiving a fuse;
  • the meltblowing device is located on one side of the receiving section, and the meltblowing device continuously ejects the fuse to the receiving section, and the first powering device drives the receiving section to rotate, thereby forming columnar cotton.
  • the oil storage wick manufacturing apparatus further includes a detaching assembly for detaching the columnar cotton from the fuse receiving rod when the first power unit drives the fuse receiving rod to rotate to form a columnar cotton;
  • the detachment assembly includes a threaded sleeve provided with an internal thread, the fuse receiving rod being located in parallel with the threaded sleeve on the same line;
  • the detachment assembly further includes a second power device
  • the second power device is configured to drive the threaded sleeve to rotate in a reverse direction with the fuse receiving rod, such that when the fuse receiving rod rotates to form a columnar cotton, the threaded sleeve will Disengaging the fuse receiving rod;
  • the second power device is configured to drive the threaded sleeve to rotate in the same direction as the fuse receiving rod;
  • the second power device drives the threaded sleeve to rotate at a higher speed than the first power unit drives the fuse receiving rod, so that when the fuse receiving rod rotates to form a columnar cotton, the threaded sleeve The column is detached from the fuse receiving rod;
  • the oil storage wick manufacturing apparatus is further provided with a bottom plate 401 for fixing the melt blowing device, the meltblown receiving device, and the detaching assembly;
  • the sump manufacturing apparatus further includes a moving assembly for moving the fuse receiving rod and the first power unit when a fuse on the fuse receiving rod forms a columnar cotton.
  • the moving component comprises: a detector 402, a moving slot 403, a moving plate 404 located in the moving slot 403, and a power component 405;
  • the detector 402 is configured to detect whether the columnar cotton on the fuse receiving rod is formed before moving the fuse receiving rod and the first power device;
  • the fuse receiving rod and the first power device are located on the moving plate 404;
  • One end of the power component 405 is connected to the moving plate 404, and the other end is fixed on the bottom plate 401;
  • the power The assembly 405 acts on the moving plate 404 through which the fuse receiving rod is embedded in the threaded sleeve.
  • the power assembly 405 includes a cylinder 406 and a connecting rod 407;
  • One end of the connecting rod 407 is telescopically connected to the cylinder 406, and the other end is connected to the moving plate 404;
  • the cylinder 406 is fixed to the bottom plate 401.
  • the detecting device detects whether the fuse on the fuse receiving rod forms a columnar cotton, and then controls the moving component to embed the fuse receiving rod into the threaded sleeve, so that the columnar cotton and the thread The sleeve fits snugly. In this way, the fully automated production of the device is realized, and the usability of the device is improved.
  • the fuse receiving rod is moved into the threaded sleeve by moving the component, and in practical applications, the columnar cotton on the fuse receiving rod can be directly moved into the threaded sleeve by the moving component.
  • FIG. 5 another embodiment of the mobile component manufacturing apparatus is specifically described below.
  • another embodiment of the oil storage wick manufacturing apparatus includes:
  • a melt blown device and a meltblown cotton receiving device for receiving a fuse blown by the meltblown device to form a columnar oil storage wick.
  • the meltblown cotton receiving device is provided with a fuse receiving rod for adhering the fuse to form the columnar cotton, and a first power device for driving the fuse receiving rod to rotate;
  • the power unit can be a motor.
  • the fuse receiving rod is provided with a connecting section and a receiving section, the connecting section is connected with the first power device; the receiving section is for receiving a fuse;
  • the meltblowing device is located on one side of the receiving section, and the meltblowing device continuously ejects the fuse to the receiving section, and the first powering device drives the receiving section to rotate, thereby forming columnar cotton.
  • the oil storage wick manufacturing apparatus further includes a detaching assembly for detaching the columnar cotton from the fuse receiving rod when the first power unit drives the fuse receiving rod to rotate to form a columnar cotton;
  • the detachment assembly includes a threaded sleeve provided with an internal thread, the fuse receiving rod being located in parallel with the threaded sleeve on the same line;
  • the detachment assembly further includes a second power device
  • the second power device is configured to drive the threaded sleeve to rotate in a reverse direction with the fuse receiving rod, such that when the fuse receiving rod rotates to form a columnar cotton, the threaded sleeve will Disengaging the fuse receiving rod;
  • the second power device is configured to drive the threaded sleeve to rotate in the same direction as the fuse receiving rod 203;
  • the second power device drives the threaded sleeve to rotate at a higher speed than the first power unit drives the fuse receiving rod, so that when the fuse receiving rod rotates to form a columnar cotton, the threaded sleeve The column is detached from the fuse receiving rod;
  • the oil storage wick manufacturing apparatus is further provided with a bottom plate 501 for fixing the melt blowing device, the meltblown receiving device, and the detaching assembly;
  • the oil slick core manufacturing apparatus further includes moving the columnar cotton into the threaded sleeve before the columnar cotton on the fuse receiving rod is in close contact with the internal thread in the threaded sleeve Mobile components.
  • the moving component comprises: a moving track 502 disposed on the bottom plate 501, and a moving arm located on the moving track 502;
  • the moving arm includes: a first cylinder 504, a second cylinder 505, a third cylinder 506, and a clamping finger 507;
  • the first cylinder 504 is configured to extend the clamping finger 507 to the columnar cotton before the columnar cotton on the fuse receiving rod is in close contact with the internal thread in the threaded sleeve 206;
  • the third cylinder 506 is used when the clamping finger 507 is moved to the columnar cotton
  • the clamping finger 507 clamps the columnar cotton
  • the second cylinder 505 is configured to move the clamping finger 507 toward the end of the threaded sleeve when the clamping finger 507 clamps the columnar cotton, so that the columnar cotton and the threaded sleeve
  • the internal thread in 206 is closely fitted;
  • the third cylinder 506 acts on the clamping finger 507 to release the columnar cotton
  • the first cylinder 504 acts to retract the clamping finger 507 away from the columnar cotton
  • the second cylinder 505 acts to move the clamping finger 507 away from the threaded sleeve end.
  • the moving arm is further provided with a sliding track 508, a connecting block 509, and a moving seat 510;
  • the connecting block 509 is located in the sliding rail 508 for connecting the clamping finger 507 and the sliding seat 510.
  • the cylindrical cylinder when the device is just starting to work, the cylindrical cylinder is inserted into the threaded sleeve formed by the clamping of the finger on the fuse receiving rod by the three cylinders. At this time, the columnar cotton has been connected with the fuse receiving rod. The detachment begins, causing the threaded sleeve to more effectively move the subsequent columnar cotton out of the fuse receiving rod and move.
  • a reservoir wick manufacturing apparatus includes:
  • the meltblown device 201 and the meltblown cotton receiving device 202 for receiving the fuse blown by the meltblown device to form a columnar oil storage wick.
  • the melt blown cotton receiving device 202 is provided with a fuse receiving rod 203 for adhering the fuse to form the columnar cotton, and a first power device 204 for driving the fuse receiving rod to rotate;
  • the power unit can be a motor.
  • the fuse receiving rod 203 is provided with a connecting section and a receiving section, the connecting section is connected to the first power device 204; the receiving section is for receiving a fuse;
  • the meltblowing device is located on one side of the receiving section, and the meltblowing device continuously ejects the fuse to the receiving section, and the first powering device drives the receiving section to rotate, thereby forming columnar cotton.
  • the oil storage wick manufacturing apparatus further includes detaching the columnar cotton from the fuse receiving rod 203 when the first power unit 204 drives the fuse receiving rod 203 to rotate to form a columnar cotton. Disengaged from component 205;
  • the detachment assembly 205 includes a threaded sleeve 206 provided with an internal thread, the fuse receiving rod 203 being located in parallel with the threaded sleeve 206 on the same line;
  • the detachment assembly further includes a second power device 301;
  • the second power device 301 is configured to drive the threaded sleeve 206 to rotate in a reverse direction with the fuse receiving rod 203, so that when the fuse receiving rod 203 rotates to form a columnar cotton, the threaded sleeve will The column is detached from the fuse receiving rod;
  • the second power device 301 is configured to drive the threaded sleeve 206 to rotate in the same direction as the fuse receiving rod 203;
  • the second power device 301 drives the rotational speed of the threaded sleeve 206 to be greater than the rotational speed of the first power unit 204 to drive the fuse receiving rod 203, so that when the fuse receiving rod 203 rotates to form a columnar cotton The threaded sleeve 206 is detached from the fuse receiving rod 203;
  • the oil storage wick manufacturing apparatus further includes a rolling component
  • the rolling member is used to crush columnar cotton detached from the fuse receiving rod.
  • the rolling member comprises: a plurality of rollers 601, and a roller supporting block 602 for supporting the rollers;
  • the oil storage wick manufacturing apparatus further includes a receiving groove 603, and a fixing block 604 for fixing the receiving groove;
  • the receiving groove 603 is configured to receive the columnar cotton detached from the fuse receiving rod 203;
  • the receiving groove 603 is for conveying the columnar cotton to the rolling member.
  • a plurality of rollers are synchronously rotated with the columnar cotton, and the roller uniformly welds the outer peripheral surface of the columnar cotton, so that the outer peripheral surface of the columnar cotton after the rolling is smooth.
  • the first power unit is driven to drive the fuse receiving rod to rotate
  • the second power unit drives the threaded sleeve to rotate.
  • the rotation speed is different or the rotation direction is different, so that the threaded sleeve acts to remove the cylindrical cotton from the fuse receiving.
  • a first connecting component for connecting the first power device and the fuse receiving rod and a second connecting component for connecting the second power device and the threaded sleeve are further included, as shown in FIG.
  • another embodiment of the oil storage wick manufacturing apparatus includes:
  • a melt blown device and a meltblown cotton receiving device for receiving a fuse blown by the meltblown device to form a columnar oil storage wick.
  • the meltblown cotton receiving device is provided with a fuse receiving rod 203 for adhering the fuse to form the columnar cotton, and a first power device 204 for driving the fuse receiving rod to rotate;
  • the power unit can be a motor.
  • the fuse receiving rod 203 is provided with a connecting section and a receiving section, the connecting section is connected to the first power device 204; the receiving section is for receiving a fuse;
  • the meltblowing device is located on one side of the receiving section, and the meltblowing device continuously ejects the fuse to the receiving section, and the first powering device drives the receiving section to rotate, thereby forming columnar cotton.
  • the oil storage wick manufacturing apparatus further includes detaching the columnar cotton from the fuse receiving rod 203 when the first power unit 204 drives the fuse receiving rod 203 to rotate to form a columnar cotton. Out of the component;
  • the detachment assembly includes a threaded sleeve 206 provided with an internal thread, the fuse receiving rod 203 being located in parallel with the threaded sleeve 206 on the same line;
  • the detachment assembly further includes a second power device 301;
  • the second power device 301 is configured to drive the threaded sleeve 206 to rotate in a reverse direction with the fuse receiving rod 203, so that when the fuse receiving rod 203 rotates to form a columnar cotton, the threaded sleeve will The column is detached from the fuse receiving rod;
  • the second power device 301 is configured to drive the threaded sleeve 206 to rotate in the same direction as the fuse receiving rod 203;
  • the second power device 301 drives the rotational speed of the threaded sleeve 206 to be greater than the rotational speed of the first power unit 204 to drive the fuse receiving rod 203, so that when the fuse receiving rod 203 rotates to form a columnar cotton The threaded sleeve 206 is detached from the fuse receiving rod 203;
  • the meltblown cotton receiving device is further provided with a first connecting member for connecting the fuse receiving rod 203 and the first power device 204;
  • the first connecting member is provided with a first gear (not shown), a first hollow shaft 702, and a first bearing 703 that fixes the first hollow shaft 702, and a portion for accommodating the first bearing 703 a bearing block 704, the first gear sleeve is sleeved on the first hollow shaft 702, the first hollow shaft 702 is sleeved on the first bearing 703, and the first bearing 703 is sleeved in the The first bearing block 704, the connecting portion of the fuse receiving rod 203 is connected to the first hollow shaft 702;
  • the connecting member is further provided with a second gear 705, the first power device 204 and the second Gear 705 is connected;
  • the connecting member is further provided with a first conveyor belt 706, and the conveyor belt 706 is sleeved on the first gear and the second gear 705 for driving the first gear when the second gear 705 rotates Turn.
  • the detaching assembly is further provided with a second connecting component for connecting the threaded sleeve 206 and the second power device 301;
  • the second connecting member is provided with a third gear (not shown), a second hollow shaft (not shown), and a second bearing (not shown) for fixing the second hollow shaft, and for the capacity a second bearing seat 707 of the second bearing, the third gear sleeve is sleeved on the second hollow shaft, and the second hollow shaft is sleeved on the second bearing, the second bearing Nested on the second bearing seat 707, the threaded sleeve 206 is connected to the second bearing;
  • the second hollow shaft is further configured to fix the threaded sleeve, and the second hollow shaft is located between the second bearing and the threaded sleeve, and both are closely attached;
  • the second connecting member is further provided with a fourth gear (not shown), and the second power device 301 is connected to the fourth gear;
  • the second connecting member is further provided with a second conveyor belt 708, and the second conveyor belt 708 is sleeved on the third gear and the fourth gear for driving the fourth gear when the fourth gear rotates The three gears rotate.
  • the first power unit is connected to the fuse receiving rod by providing a bearing and a conveyor belt, and the second power unit is connected to the threaded sleeve, so that the disassembly and installation are facilitated, and the maintenance efficiency is improved.
  • the rotation of the fuse receiving rod causes the fuse on the fuse receiving rod to rotate to form a columnar cotton.
  • the outer peripheral surface of the fuse receiving rod can also be provided with a protrusion for adhesion.
  • the fuse, the oil storage wick manufacturing apparatus may further be provided with a cooling device for cooling the fuse receiving rod, and the fuse receiving rod and the cooling device are specifically described below. Referring to FIG. 6, in the embodiment of the present invention, Another embodiment of a reservoir wick manufacturing apparatus includes:
  • the meltblown device 201 and the meltblown cotton receiving device 202 for receiving the fuse blown by the meltblown device to form a columnar oil storage wick.
  • the meltblown cotton receiving device 202 is provided with a fuse receiving rod for adhering a fuse to form a columnar cotton 203, and the first power device 204 that drives the fuse receiving rod to rotate;
  • the power unit can be a motor.
  • the fuse receiving rod 203 is provided with a connecting section and a receiving section, the connecting section is connected to the first power device 204; the receiving section is for receiving a fuse;
  • the meltblowing device is located on one side of the receiving section, and the meltblowing device continuously ejects the fuse to the receiving section, and the first powering device drives the receiving section to rotate, thereby forming columnar cotton.
  • the oil storage wick manufacturing apparatus further includes detaching the columnar cotton from the fuse receiving rod 203 when the first power unit 204 drives the fuse receiving rod 203 to rotate to form a columnar cotton. Disengaged from component 205;
  • the detachment assembly 205 includes a threaded sleeve 206 provided with an internal thread, the fuse receiving rod 203 being located in parallel with the threaded sleeve 206 on the same line;
  • the detachment assembly further includes a second power device 301;
  • the second power device 301 is configured to drive the threaded sleeve 206 to rotate in a reverse direction with the fuse receiving rod 203, so that when the fuse receiving rod 203 rotates to form a columnar cotton, the threaded sleeve will The column is detached from the fuse receiving rod;
  • the second power device 301 is configured to drive the threaded sleeve 206 to rotate in the same direction as the fuse receiving rod 203;
  • the second power device 301 drives the rotational speed of the threaded sleeve 206 to be greater than the rotational speed of the first power unit 204 to drive the fuse receiving rod 203, so that when the fuse receiving rod 203 rotates to form a columnar cotton The threaded sleeve 206 is detached from the fuse receiving rod 203;
  • the outer peripheral surface of the receiving section is not provided with an external thread
  • the fuse receiving rod of the present invention is not provided with an external thread, and a threaded sleeve is provided to disengage the columnar cotton. Therefore, the present invention is substantially different from the prior art in technical features.
  • the cross section of the receiving section at different positions along its axial direction is a convex polygon.
  • the oil storage wick manufacturing apparatus further includes a cooling device 801, the fuse receiving rod 203 is a metal rod, and a cooling passage is disposed in the metal rod along the axial direction thereof. Cooling device 801 cools fuse receiving rod 203 through the cooling passage;
  • the fuse receiving rod continuously receives the melt blowing of the meltblipping machine, the temperature is continuously increased, so that the columnar cotton is not easily cooled and formed, and the fuse receiving rod is cooled by the cooling device, which can facilitate the formation of the columnar cotton on the fuse receiving rod.
  • the cooling passage is also provided, and the liquid of the cooling device is also prevented from contaminating the columnar cotton on the fuse receiving rod.
  • the threaded sleeve is a semi-threaded sleeve
  • the threaded sleeve and the columnar cotton act, thread marks will be formed on the outer peripheral surface of the columnar cotton, so that the outer peripheral surface of the columnar cotton is not smooth.
  • the threaded sleeve can be set as a semi-threaded sleeve. .
  • the internal thread in the threaded sleeve can be arbitrarily set when the friction between the threaded sleeve and the columnar cotton is sufficiently large.
  • the fuse receiving rod is not provided with an external thread, so that there is no thread mark on the inner side of the detached columnar cotton, which prevents the columnar cotton from obstructing the flow of the smoke and limiting the amount of smoke when used in the electronic cigarette device.
  • the oil storage core manufacturing equipment is also provided with a cooling device for cooling the fuse receiving rod, so that the columnar cotton is more easily cooled and formed, and the production quality is improved.

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Abstract

一种储油棉芯制造设备,用于电子烟内的储油棉芯,包括:熔喷装置(201)及用于接收熔喷装置喷出的熔丝以制成柱状的储油棉芯的熔喷棉接收装置(202),熔喷棉接收装置设置有用于粘附熔丝形成柱状棉的熔丝接收杆(203),以及带动熔丝接收杆转动的第一动力装置(204),接收段用于接收熔丝,储油棉芯制造设备还设置有脱离组件(205),脱离组件包括设置有内螺纹的螺纹套筒(206),当第一动力装置带动熔丝接收杆转动形成柱状棉时,螺纹套筒内的内螺纹与柱状棉紧密贴合,作用柱状棉向远离第一动力装置端移动。

Description

一种储油棉芯制造设备 技术领域
本发明涉及电子烟零部件制作领域,特别是一种储油棉芯制造设备。
背景技术
在电子烟构造中,电子烟包括用于存储烟油的储油组件和用于雾化烟油的雾化组件,其中,雾化组件还包括用于雾化烟油的电热丝组件。当电子烟作业时,烟油从储油组件流入雾化组件的雾化腔内,电热丝通过电池杆供电发热,将烟油雾化成烟雾,为了提高电热丝雾化的效率,一般需将烟油均匀存储在电热丝的周围,而现在的电子烟中,将烟油均匀存储在电热丝周围的部件是一种柱状棉。
现有技术中,制作柱状棉的设备包括熔喷机和接收装置,如图1所示,接收装置上设置有底座101,底座101上的两端连接有第一固定座102、第二固定座103、第一电机104、第二电机105以及滚筒装置106,外螺纹导杆107过盈连接于第一固定座102与第二固定座103上,第二固定座103上还设置有滚筒108,第一电机104与第二电机105均通过传送带与第一固定座103上的外螺纹导杆107连接,熔喷机位于第一固定座102与第二固定座103之间的外螺纹导杆107的一侧。当该设备作业时,熔喷机向外螺纹导杆107喷棉,第一电机104带动外螺纹导杆107旋转,第二电机105带动外螺纹导杆107旋转并运动,并与第一电机转速不同,使得外螺纹导杆107上的柱状棉通过第二固定座103上的滚筒装置106旋转至第二固定座103的另一侧,周而复始,制作出柱状棉。
由于现在电子烟工艺越来越精细,电子烟对柱状棉直径的要求比较小。然而,在现有技术中,当需要制作的柱状棉比较小时,则需要直径很小的外螺纹导杆,而外螺纹导杆的直径过小,依附在外螺纹导杆上的棉与导杆之间的摩擦力就比较小,当外螺纹导杆将柱状棉通过第二固定座往外传送时,由于柱状棉与导杆之间的摩擦力比较小,当受到阻挡时,可能被阻碍在第一固定座与第二固定座之间,无法将柱状棉传送出去。而且,通过外螺纹导杆制造出来的柱状棉,内部会因受到外螺纹的作用,形成内螺纹纹路槽,这样不仅会限制烟油的 储油量,还会阻碍烟雾的流动。
发明内容
有鉴于此,本发明提供了用于制造电子烟部件的一种储油棉芯制造设备。
一种储油棉芯制造设备,其中,包括:
熔喷装置及用于接收所述熔喷装置喷出的熔丝以制成柱状的储油棉芯的熔喷棉接收装置;
所述熔喷棉接收装置设置有用于粘附熔丝形成柱状棉的熔丝接收杆,以及带动所述熔丝接收杆转动的第一动力装置;
所述熔丝接收杆设置有连接段及接收段,所述连接段与所述第一动力装置连接;所述接收段用于接收熔丝;
所述储油棉芯制造设备还包括用于当所述第一动力装置带动所述熔丝接收杆转动形成柱状棉时,将所述柱状棉从所述熔丝接收杆上脱离的脱离组件;
所述脱离组件包括设置有内螺纹的螺纹套筒,所述熔丝接收杆与所述螺纹套筒在同一线上平行位于;
当所述熔丝接收杆上形成柱状棉时,所述螺纹套筒内的内螺纹与所述柱状棉紧密贴合,并带动所述柱状棉从所述熔丝接收杆上脱离。
所述储油棉芯制造设备,其中,所述脱离组件还包括第二动力装置;
所述第二动力装置用于带动所述螺纹套筒与所述熔丝接收杆反方向转动,使得当所述熔丝接收杆转动上形成柱状棉时,所述螺纹套筒所述柱状从所述熔丝接收杆上脱离。
所述储油棉芯制造设备,其中,所述脱离组件还包括第二动力装置;
所述第二动力装置用于带动所述螺纹套筒与所述熔丝接收杆同方向转动;
所述第二动力装置带动所述螺纹套筒的转速大于所述第一动力装置带动所述螺纹套筒的转速,使得当所述熔丝接收杆转动上形成柱状棉时,所述螺纹套筒所述柱状从所述熔丝接收杆上脱离。
所述储油棉芯制造设备,其中,
所述储油棉芯制造设备还设置有用于固定所述熔喷装置、所述熔喷棉接收装置、以及所述脱离组件的底板;
所述储油棉芯制造设备还包括用于当所述熔丝接收杆上的熔丝形成柱状 棉时,移动所述熔丝接收杆与所述第一动力装置的移动组件。
所述储油棉芯制造设备,其中,
所述移动组件包括:检测器、移动槽、位于所述移动槽内的移动板、动力组件;
所述检测器用于在移动所述熔丝接收杆与所述第一动力装置之前,检测所述熔丝接收杆上的柱状棉是否成型;
所述熔丝接收杆与所述第一动力装置位于所述移动板上;
所述动力组件的一端连接所述移动板,另一端固定在所述底板上;
当所述检测器检测到所述熔丝接收杆上的柱状棉已成型时,所述动力组件作用所述移动板,通过所述移动槽,将所述熔丝接收杆内嵌于所述螺纹套筒内。
所述储油棉芯制造设备,其中,所述动力组件包括气缸以及连接杆;
所述连接杆的一端与所述气缸可伸缩连接,另一端与所述移动板连接;
所述气缸固定在所述底板上。
所述储油棉芯制造设备,其中,
所述储油棉芯制造设备还设置有用于固定所述熔喷装置、所述熔喷棉接收装置、以及所述脱离组件的底板;
所述储油棉芯制造设备还包括用于在所述熔丝接收杆上柱状棉与所述螺纹套筒内的内螺纹紧密贴合之前,将所述柱状棉移动至所述螺纹套筒内的移动组件。
所述储油棉芯制造设备,其中,
所述移动组件包括:设置在所述底板上的移动轨道、以及位于所述移动轨道上的移动手臂;
所述移动手臂包括:第一气缸、第二气缸、第三气缸、以及夹紧手指;
所述第一气缸用于在所述熔丝接收杆上柱状棉与所述螺纹套筒内的内螺纹紧密贴合之前,作用所述夹紧手指延伸至所述柱状棉处;
所述第三气缸用于当所述夹紧手指移动至所述柱状棉处时,作用所述夹紧手指夹紧所述柱状棉;
所述第二气缸用于当所述夹紧手指夹紧所述柱状棉时,作用所述夹紧手指朝向所述螺纹套筒端移动,使得所述柱状棉与所述螺纹套筒内的内螺纹紧密贴 合;
当所述夹紧手指移动所述柱状棉与所述螺纹套筒内的内螺纹紧密贴合时,所述第三气缸作用所述夹紧手指松开所述柱状棉;
当所述夹紧手指松开所述柱状棉时,所述第一气缸作用所述夹紧手指回缩远离所述柱状棉;
当所述夹紧手指远离所述柱状棉时,所述第二气缸作用所述夹紧手指向远离所述螺纹套筒端移动。
所述储油棉芯制造设备,其中,所述移动手臂还设置有滑动轨道、连接块、以及移动座;
所述移动座与所述移动轨道内;
所述连接块位于滑动轨道内,用于连接所述所述夹紧手指与所述滑动座。
所述储油棉芯制造设备,其中,
所述储油棉芯制造设备还包括碾压部件;
所述碾压部件用于碾压从所述熔丝接收杆上脱离的柱状棉。
所述储油棉芯制造设备,其中,
所述碾压部件包括:若干个滚筒、以及用于支撑所述滚筒的滚筒支撑块;
当所述被所述螺纹套筒移动作用过的柱状棉移动至所述碾压部件内时,所述滚筒与所述柱状棉紧密贴合同步运动。
所述储油棉芯制造设备,其中,所述储油棉芯制造设备还包括接收槽、以及用于固定所述接收槽的固定块;
所述接收槽用于接收从所述熔丝接收杆上脱离的柱状棉;
所述接收槽用于将所述柱状棉输送至所述碾压部件。
所述储油棉芯制造设备,其中,
所述熔喷棉接收装置还设置有用于连接所述熔丝接收杆与所述第一动力装置的第一连接部件;
所述第一连接部件设置有第一齿轮,第一空心轴,以及固定第一空心轴的第一轴承,以及用于容置所述第一轴承的第一轴承座,所述第一齿轮套设在所述第一空心轴上,所述第一空心轴套设在所述第一轴承上,所述第一轴承套设在所述第一轴承座上,所述熔丝接收杆的连接段与所述第一空心轴连接;
所述连接部件还设置有第二齿轮,所述第一动力装置与所述第二齿轮连接;
所述连接部件还设置有第一传送带,所述传送带套设在所述第一齿轮与所述第二齿轮上,用于当所述第二齿轮转动时带动所述第一齿轮转动。所述储油棉芯制造设备,其中,
所述脱离组件还设置有用于连接所述螺纹套筒与所述第二动力装置的第二连接部件;
所述第二连接部件设置有第三齿轮,第二空心轴,以及固定第二空心轴的第二轴承,以及用于容置所述第二轴承的第二轴承座,所述第三齿轮套设在所述第二空心轴上,所述第二空心轴套设在所述第二轴承上,所述第二轴承套设在所述第二轴承座上,所述螺纹套筒与所述第二轴承连接;
所述第二空心轴还用于固定所述螺纹套筒,所述第二空心轴位于所述第二轴承与所述螺纹套筒之间,且均紧密贴合;
所述第二连接部件还设置有第四齿轮,所述第二动力装置与所述第四齿轮连接;
所述第二连接部件还设置有第二传送带,所述第二传送带套设在所述第三齿轮与所述第四齿轮上,用于当所述第四齿轮转动时带动所述第三齿轮转动。所述储油棉芯制造设备,其中,所述接收段外周面不设置有外螺纹。
所述储油棉芯制造设备,其中,所述接收段沿其轴向不同位置处的横截面呈凸多边形。
所述储油棉芯制造设备,其中,
所述储油棉芯制造设备还包括冷却装置,所述熔丝接收杆为金属杆,所述金属杆内沿其轴向贯穿设置有冷却通道,所述冷却装置通过所述冷却通道对所述熔丝接收杆进行冷却。
所述储油棉芯制造设备,其中,所述螺纹套筒为半螺纹套筒。
本实用新型实施例包括一种储油棉芯制造设备,用于电子烟内的储油棉芯,包括:熔喷装置及用于接收熔喷装置喷出的熔丝以制成柱状的储油棉芯的熔喷棉接收装置,熔喷棉接收装置设置有用于粘附熔丝形成柱状棉的熔丝接收杆,以及带动熔丝接收杆转动的第一动力装置,熔丝接收杆设置有连接段及接 收段,连接段与第一动力装置连接,接收段用于接收熔丝,储油棉芯制造设备还设置有用于当第一动力装置带动熔丝接收杆转动形成柱状棉时,移动柱状棉的脱离组件,脱离组件包括设置有内螺纹的螺纹套筒,当第一动力装置带动熔丝接收杆转动形成柱状棉时,螺纹套筒内的内螺纹与柱状棉紧密贴合,作用柱状棉向远离第一动力装置端移动。这样,因为螺纹套筒的直径大于熔丝接收杆的直径,使得螺纹套筒内的内螺纹与柱状棉的接触面积更,增大了摩擦力,提高了传送效率。此外,其制成的柱状棉内表面不具有螺纹结构,避免了现有技术中由于所述螺纹结构的阻挡而使烟雾流动受到阻碍、烟雾容易受到螺纹处的烟油吸热而冷凝及烟油的存储量受到限制的问题。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为现有技术所提供的一种柱状棉制作示意图;
图2为本发明所提供的一种储油棉芯制造设备的结构示意图;
图3为本发明所提供的一种包括第二动力装置的储油棉芯制造设备的结构示意图;
图4为本发明所提供的一种包括移动组件的储油棉芯制造设备的结构示意图;
图5为本发明所提供的另一种包括移动组件的储油棉芯制造设备的局部结构示意图;
图6为本发明所提供的一种包括碾压设备及冷却装置的储油棉芯制造设备的结构示意图;
图7为本发明所提供的一种包括连接部件的储油棉芯制造设备的局部结构示意图。
具体实施方式
本发明公开了一储油棉芯制造设备,以下结合图2所示对本发明所提供的 储油棉芯制造设备的具体结构进行详细说明。
本实施例中,该储油棉芯制造设备包括:
熔喷装置201及用于接收所述熔喷装置喷出的熔丝以制成柱状的储油棉芯的熔喷棉接收装置202。
所述熔喷棉接收装置202设置有用于粘附熔丝形成柱状棉的熔丝接收杆203,以及带动所述熔丝接收杆转动的第一动力装置204;
动力装置可以为电机。
所述熔丝接收杆203设置有连接段及接收段,所述连接段与所述第一动力装置204连接;所述接收段用于接收熔丝;
熔喷装置位于接收段的一侧,熔喷装置不断向接收段喷出熔丝,第一动力装置带动接收段转动,则形成柱状棉。
所述储油棉芯制造设备还包括用于当所述第一动力装置204带动所述熔丝接收杆203转动形成柱状棉时,将所述柱状棉从所述熔丝接收杆203上脱离的脱离组件205;
所述脱离组件205包括设置有内螺纹的螺纹套筒206,所述熔丝接收杆203与所述螺纹套筒206在同一线上平行位于;
当所述熔丝接收杆203上形成柱状棉时,所述螺纹套筒206内的内螺纹与所述柱状棉紧密贴合,并带动所述柱状棉从所述熔丝接收杆203上脱离;
因为当柱状棉与螺纹套筒内的内螺纹紧密贴合时,螺纹套筒与柱状棉的摩擦力大于柱状棉与熔丝接收杆的摩擦力,在熔丝接收杆转动的时候,柱状棉便从熔丝接收杆上脱离并移动。
本实施例中,螺纹套筒设置有内螺纹与柱状棉紧密贴合,这样,因为螺纹套筒的直径大于熔丝接收杆的直径,使得螺纹套筒内的内螺纹与柱状棉的接触面积更,增大了摩擦力,提高了传送效率。
上述实施例中,描述了第一动力装置带动熔丝接收杆转动,使得熔丝接收杆上的柱状棉与螺纹套筒内产生摩擦力,从而使得柱状棉从熔丝接收杆上脱离,在实际应用中,脱离组件还包括第二动力装置,用于带动螺纹套筒转动,从而将柱状棉从熔丝接收杆上脱离,结合图3,下面对脱离组件的第二动力装置进行描述,本发明实施例中,储油棉芯制造设备的另一实施例包括:
熔喷装置201及用于接收所述熔喷装置喷出的熔丝以制成柱状的储油棉芯的熔喷棉接收装置202。
所述熔喷棉接收装置202设置有用于粘附熔丝形成柱状棉的熔丝接收杆203,以及带动所述熔丝接收杆转动的第一动力装置204;
动力装置可以为电机。
所述熔丝接收杆203设置有连接段及接收段,所述连接段与所述第一动力装置204连接;所述接收段用于接收熔丝;
熔喷装置位于接收段的一侧,熔喷装置不断向接收段喷出熔丝,第一动力装置带动接收段转动,则形成柱状棉。
所述储油棉芯制造设备还包括用于当所述第一动力装置204带动所述熔丝接收杆203转动形成柱状棉时,将所述柱状棉从所述熔丝接收杆203上脱离的脱离组件205;
所述脱离组件205包括设置有内螺纹的螺纹套筒206,所述熔丝接收杆203与所述螺纹套筒206在同一线上平行位于;
当所述熔丝接收杆203上形成柱状棉时,所述螺纹套筒206内的内螺纹与所述柱状棉紧密贴合,并带动所述柱状棉从所述熔丝接收杆203上脱离;
因为当柱状棉与螺纹套筒内的内螺纹紧密贴合时,螺纹套筒与柱状棉的摩擦力大于柱状棉与熔丝接收杆的摩擦力,在熔丝接收杆转动的时候,柱状棉便从熔丝接收杆上脱离并移动。
所述脱离组件还包括第二动力装置301;
所述第二动力装置301用于带动所述螺纹套筒206与所述熔丝接收杆203反方向转动,使得当所述熔丝接收杆203转动上形成柱状棉时,所述螺纹套筒将所述柱状从所述熔丝接收杆上脱离;
由于柱状棉与螺纹套筒的摩擦力大于柱状棉与熔丝接收杆的摩擦力,当螺纹套筒与熔丝接收杆的旋转相反时,必然就会将柱状棉从熔丝接收杆上脱离。
相应的,所述第二动力装置301用于带动所述螺纹套筒206与所述熔丝接收杆203同方向转动;
所述第二动力装置301带动所述螺纹套筒206的转速大于所述第一动力装置204带动所述熔丝接收杆203的转速,使得当所述熔丝接收杆203转动上形 成柱状棉时,所述螺纹套筒206所述柱状从所述熔丝接收杆203上脱离;
由于柱状棉与螺纹套筒的摩擦力大于柱状棉与熔丝接收杆的摩擦力,当螺纹套筒与熔丝接收杆的旋转存在一个速度差时,也必然会将柱状棉从熔丝接收杆上脱离。
本实施例中,第二动力装置带动螺纹套筒转动,与第一装置带动熔丝接收杆转动,由于两者的转速不同或者旋转方向相反,使得柱状棉能够从熔丝接收杆上脱离。由于电子烟需要的柱状棉要求不同,所以在制作过程中要控制熔丝接收杆的转速等方便因素,给螺纹套筒与熔丝接收杆分别设置一个动力装置,可以在生产的过程中对各部件进行微调,提高了制造效率。
上述实施例中,描述了螺纹套筒内的内螺纹与柱状棉紧密贴合,使得柱状棉从熔丝接收杆上脱离,在实际应用中,在设备刚开始工作时,将形成的第一段柱状棉放入螺纹套筒内包括设置一个移动组件来实现,结合图4所示,下面对移动组件进行具体描述,本发明实施例中,储油棉芯制造设备的另一实施例包括:
熔喷装置及用于接收所述熔喷装置喷出的熔丝以制成柱状的储油棉芯的熔喷棉接收装置。
所述熔喷棉接收装置设置有用于粘附熔丝形成柱状棉的熔丝接收杆,以及带动所述熔丝接收杆转动的第一动力装置;
动力装置可以为电机。
所述熔丝接收杆设置有连接段及接收段,所述连接段与所述第一动力装置连接;所述接收段用于接收熔丝;
熔喷装置位于接收段的一侧,熔喷装置不断向接收段喷出熔丝,第一动力装置带动接收段转动,则形成柱状棉。
所述储油棉芯制造设备还包括用于当所述第一动力装置带动所述熔丝接收杆转动形成柱状棉时,将所述柱状棉从所述熔丝接收杆上脱离的脱离组件;
所述脱离组件包括设置有内螺纹的螺纹套筒,所述熔丝接收杆与所述螺纹套筒在同一线上平行位于;
当所述熔丝接收杆上形成柱状棉时,所述螺纹套筒内的内螺纹与所述柱状棉紧密贴合,并带动所述柱状棉从所述熔丝接收杆上脱离;
因为当柱状棉与螺纹套筒内的内螺纹紧密贴合时,螺纹套筒与柱状棉的摩擦力大于柱状棉与熔丝接收杆的摩擦力,在熔丝接收杆转动的时候,柱状棉便从熔丝接收杆上脱离并移动。
所述脱离组件还包括第二动力装置;
所述第二动力装置用于带动所述螺纹套筒与所述熔丝接收杆反方向转动,使得当所述熔丝接收杆转动上形成柱状棉时,所述螺纹套筒将所述柱状从所述熔丝接收杆上脱离;
由于柱状棉与螺纹套筒的摩擦力大于柱状棉与熔丝接收杆的摩擦力,当螺纹套筒与熔丝接收杆的旋转相反时,必然就会将柱状棉从熔丝接收杆上脱离。
相应的,所述第二动力装置用于带动所述螺纹套筒与所述熔丝接收杆同方向转动;
所述第二动力装置带动所述螺纹套筒的转速大于所述第一动力装置带动所述熔丝接收杆的转速,使得当所述熔丝接收杆转动上形成柱状棉时,所述螺纹套筒所述柱状从所述熔丝接收杆上脱离;
由于柱状棉与螺纹套筒的摩擦力大于柱状棉与熔丝接收杆的摩擦力,当螺纹套筒与熔丝接收杆的旋转存在一个速度差时,也必然会将柱状棉从熔丝接收杆上脱离。
所述储油棉芯制造设备还设置有用于固定所述熔喷装置、所述熔喷棉接收装置、以及所述脱离组件的底板401;
所述储油棉芯制造设备还包括用于当所述熔丝接收杆上的熔丝形成柱状棉时,移动所述熔丝接收杆与所述第一动力装置的移动组件。
优选的,所述移动组件包括:检测器402、移动槽403、位于所述移动槽403内的移动板404、动力组件405;
所述检测器402用于在移动所述熔丝接收杆与所述第一动力装置之前,检测所述熔丝接收杆上的柱状棉是否成型;
所述熔丝接收杆与所述第一动力装置位于所述移动板404上;
所述动力组件405的一端连接所述移动板404,另一端固定在所述底板401上;
当所述检测器402检测到所述熔丝接收杆上的柱状棉已成型时,所述动力 组件405作用所述移动板404,通过所述移动槽403,将所述熔丝接收杆内嵌于所述螺纹套筒内。
优选的,所述动力组件405包括气缸406以及连接杆407;
所述连接杆407的一端与所述气缸406可伸缩连接,另一端与所述移动板404连接;
所述气缸406固定在所述底板401上。
本实施例中,在设备刚开始工作时,通过检测设备检测熔丝接收杆上的熔丝是否形成柱状棉,再控制移动组件将熔丝接收杆内嵌入螺纹套筒内,使得柱状棉与螺纹套筒紧密贴合。这样,实现了设备的全自动化生产,提高了设备的使用性。
上述实施例中,描述了通过移动组件移动熔丝接收杆将其内嵌入螺纹套筒内,在实际应用中,还可以通过移动组件直接移动熔丝接收杆上的柱状棉到螺纹套筒内,结合图5所示,下面对移动组件的另一种装置进行具体描述,本发明实施例中,储油棉芯制造设备的另一实施例包括:
熔喷装置及用于接收所述熔喷装置喷出的熔丝以制成柱状的储油棉芯的熔喷棉接收装置。
所述熔喷棉接收装置设置有用于粘附熔丝形成柱状棉的熔丝接收杆,以及带动所述熔丝接收杆转动的第一动力装置;
动力装置可以为电机。
所述熔丝接收杆设置有连接段及接收段,所述连接段与所述第一动力装置连接;所述接收段用于接收熔丝;
熔喷装置位于接收段的一侧,熔喷装置不断向接收段喷出熔丝,第一动力装置带动接收段转动,则形成柱状棉。
所述储油棉芯制造设备还包括用于当所述第一动力装置带动所述熔丝接收杆转动形成柱状棉时,将所述柱状棉从所述熔丝接收杆上脱离的脱离组件;
所述脱离组件包括设置有内螺纹的螺纹套筒,所述熔丝接收杆与所述螺纹套筒在同一线上平行位于;
当所述熔丝接收杆上形成柱状棉时,所述螺纹套筒内的内螺纹与所述柱状棉紧密贴合,并带动所述柱状棉从所述熔丝接收杆上脱离;
因为当柱状棉与螺纹套筒内的内螺纹紧密贴合时,螺纹套筒与柱状棉的摩擦力大于柱状棉与熔丝接收杆的摩擦力,在熔丝接收杆转动的时候,柱状棉便从熔丝接收杆上脱离并移动。
所述脱离组件还包括第二动力装置;
所述第二动力装置用于带动所述螺纹套筒与所述熔丝接收杆反方向转动,使得当所述熔丝接收杆转动上形成柱状棉时,所述螺纹套筒将所述柱状从所述熔丝接收杆上脱离;
由于柱状棉与螺纹套筒的摩擦力大于柱状棉与熔丝接收杆的摩擦力,当螺纹套筒与熔丝接收杆的旋转相反时,必然就会将柱状棉从熔丝接收杆上脱离。
相应的,所述第二动力装置用于带动所述螺纹套筒与所述熔丝接收杆203同方向转动;
所述第二动力装置带动所述螺纹套筒的转速大于所述第一动力装置带动所述熔丝接收杆的转速,使得当所述熔丝接收杆转动上形成柱状棉时,所述螺纹套筒所述柱状从所述熔丝接收杆上脱离;
由于柱状棉与螺纹套筒的摩擦力大于柱状棉与熔丝接收杆的摩擦力,当螺纹套筒与熔丝接收杆的旋转存在一个速度差时,也必然会将柱状棉从熔丝接收杆上脱离。
所述储油棉芯制造设备还设置有用于固定所述熔喷装置、所述熔喷棉接收装置、以及所述脱离组件的底板501;
所述储油棉芯制造设备还包括用于在所述熔丝接收杆上柱状棉与所述螺纹套筒内的内螺纹紧密贴合之前,将所述柱状棉移动至所述螺纹套筒内的移动组件。
优选的,所述移动组件包括:设置在所述底板501上的移动轨道502、以及位于所述移动轨道502上的移动手臂;
所述移动手臂包括:第一气缸504、第二气缸505、第三气缸506、以及夹紧手指507;
所述第一气缸504用于在所述熔丝接收杆上柱状棉与所述螺纹套筒206内的内螺纹紧密贴合之前,作用所述夹紧手指507延伸至所述柱状棉处;
所述第三气缸506用于当所述夹紧手指507移动至所述柱状棉处时,作用 所述夹紧手指507夹紧所述柱状棉;
所述第二气缸505用于当所述夹紧手指507夹紧所述柱状棉时,作用所述夹紧手指507朝向所述螺纹套筒端移动,使得所述柱状棉与所述螺纹套筒206内的内螺纹紧密贴合;
当所述夹紧手指507移动所述柱状棉与所述螺纹套筒内的内螺纹紧密贴合时,所述第三气缸506作用所述夹紧手指507松开所述柱状棉;
当所述夹紧手指507松开所述柱状棉时,所述第一气缸504作用所述夹紧手指507回缩远离所述柱状棉;
当所述夹紧手指507远离所述柱状棉时,所述第二气缸505作用所述夹紧手指507向远离所述螺纹套筒端移动。
优选的,所述移动手臂还设置有滑动轨道508、连接块509、以及移动座510;
所述移动座510与所述移动轨道502内;
所述连接块509位于滑动轨道508内,用于连接所述所述夹紧手指507与所述滑动座510。
本实施例中,在设备刚开始工作时,通过三个气缸作用夹紧手指夹紧熔丝接收杆上成型的柱状棉内嵌入螺纹套筒内,此时,柱状棉便已经与熔丝接收杆开始脱离,使得螺纹套筒更有效地带动后续的柱状棉从熔丝接收杆上脱离并移动。
上述实施例中,描述了螺纹套筒与柱状棉产生较大的摩擦力,使得柱状棉从熔丝接收杆上脱离,在实际应用中,在将柱状棉脱离后,还需要将柱状棉碾压,使其外周面光滑,成为所需要的零部件,结合图6所示,下面对从熔丝接收杆脱离后的柱状棉进行碾压的碾压部件进行具体描述,本发明实施例中,储油棉芯制造设备的另一实施例包括:
熔喷装置201及用于接收所述熔喷装置喷出的熔丝以制成柱状的储油棉芯的熔喷棉接收装置202。
所述熔喷棉接收装置202设置有用于粘附熔丝形成柱状棉的熔丝接收杆203,以及带动所述熔丝接收杆转动的第一动力装置204;
动力装置可以为电机。
所述熔丝接收杆203设置有连接段及接收段,所述连接段与所述第一动力装置204连接;所述接收段用于接收熔丝;
熔喷装置位于接收段的一侧,熔喷装置不断向接收段喷出熔丝,第一动力装置带动接收段转动,则形成柱状棉。
所述储油棉芯制造设备还包括用于当所述第一动力装置204带动所述熔丝接收杆203转动形成柱状棉时,将所述柱状棉从所述熔丝接收杆203上脱离的脱离组件205;
所述脱离组件205包括设置有内螺纹的螺纹套筒206,所述熔丝接收杆203与所述螺纹套筒206在同一线上平行位于;
当所述熔丝接收杆203上形成柱状棉时,所述螺纹套筒206内的内螺纹与所述柱状棉紧密贴合,并带动所述柱状棉从所述熔丝接收杆203上脱离;
因为当柱状棉与螺纹套筒内的内螺纹紧密贴合时,螺纹套筒与柱状棉的摩擦力大于柱状棉与熔丝接收杆的摩擦力,在熔丝接收杆转动的时候,柱状棉便从熔丝接收杆上脱离并移动。
所述脱离组件还包括第二动力装置301;
所述第二动力装置301用于带动所述螺纹套筒206与所述熔丝接收杆203反方向转动,使得当所述熔丝接收杆203转动上形成柱状棉时,所述螺纹套筒将所述柱状从所述熔丝接收杆上脱离;
由于柱状棉与螺纹套筒的摩擦力大于柱状棉与熔丝接收杆的摩擦力,当螺纹套筒与熔丝接收杆的旋转相反时,必然就会将柱状棉从熔丝接收杆上脱离。
相应的,所述第二动力装置301用于带动所述螺纹套筒206与所述熔丝接收杆203同方向转动;
所述第二动力装置301带动所述螺纹套筒206的转速大于所述第一动力装置204带动所述熔丝接收杆203的转速,使得当所述熔丝接收杆203转动上形成柱状棉时,所述螺纹套筒206所述柱状从所述熔丝接收杆203上脱离;
由于柱状棉与螺纹套筒的摩擦力大于柱状棉与熔丝接收杆的摩擦力,当螺纹套筒与熔丝接收杆的旋转存在一个速度差时,也必然会将柱状棉从熔丝接收杆上脱离。
所述储油棉芯制造设备还包括碾压部件;
所述碾压部件用于碾压从所述熔丝接收杆上脱离的柱状棉。
优选的,所述碾压部件包括:若干个滚筒601、以及用于支撑所述滚筒的滚筒支撑块602;
当所述被所述螺纹套筒206移动作用过的柱状棉移动至所述碾压部件内时,所述滚筒601与所述柱状棉紧密贴合同步运动。
优选的,所述储油棉芯制造设备还包括接收槽603、以及用于固定所述接收槽的固定块604;
所述接收槽603用于接收从所述熔丝接收杆203上脱离的柱状棉;
所述接收槽603用于将所述柱状棉输送至所述碾压部件。
本实施例中,通过若干个滚筒与柱状棉同步转动,滚筒对柱状棉外周面进行均匀碾压,使得碾压过后的柱状棉外周面光滑。
上述实施例中,描述了第一动力装置带动熔丝接收杆转动,第二动力装置带动螺纹套筒转动,由于转速不同或旋转方向不同,从而使得螺纹套筒作用柱状棉从熔丝接收上脱离,在实际应用中,还包括用于连接第一动力装置与熔丝接收杆的第一连接部件与用于连接第二动力装置与螺纹套筒的第二连接部件,结合图7所示,下面对连接部件进行具体描述,本发明实施例中,储油棉芯制造设备的另一实施例包括:
熔喷装置及用于接收所述熔喷装置喷出的熔丝以制成柱状的储油棉芯的熔喷棉接收装置。
所述熔喷棉接收装置设置有用于粘附熔丝形成柱状棉的熔丝接收杆203,以及带动所述熔丝接收杆转动的第一动力装置204;
动力装置可以为电机。
所述熔丝接收杆203设置有连接段及接收段,所述连接段与所述第一动力装置204连接;所述接收段用于接收熔丝;
熔喷装置位于接收段的一侧,熔喷装置不断向接收段喷出熔丝,第一动力装置带动接收段转动,则形成柱状棉。
所述储油棉芯制造设备还包括用于当所述第一动力装置204带动所述熔丝接收杆203转动形成柱状棉时,将所述柱状棉从所述熔丝接收杆203上脱离的脱离组件;
所述脱离组件包括设置有内螺纹的螺纹套筒206,所述熔丝接收杆203与所述螺纹套筒206在同一线上平行位于;
当所述熔丝接收杆203上形成柱状棉时,所述螺纹套筒206内的内螺纹与所述柱状棉紧密贴合,并带动所述柱状棉从所述熔丝接收杆203上脱离;
因为当柱状棉与螺纹套筒内的内螺纹紧密贴合时,螺纹套筒与柱状棉的摩擦力大于柱状棉与熔丝接收杆的摩擦力,在熔丝接收杆转动的时候,柱状棉便从熔丝接收杆上脱离并移动。
所述脱离组件还包括第二动力装置301;
所述第二动力装置301用于带动所述螺纹套筒206与所述熔丝接收杆203反方向转动,使得当所述熔丝接收杆203转动上形成柱状棉时,所述螺纹套筒将所述柱状从所述熔丝接收杆上脱离;
由于柱状棉与螺纹套筒的摩擦力大于柱状棉与熔丝接收杆的摩擦力,当螺纹套筒与熔丝接收杆的旋转相反时,必然就会将柱状棉从熔丝接收杆上脱离。
相应的,所述第二动力装置301用于带动所述螺纹套筒206与所述熔丝接收杆203同方向转动;
所述第二动力装置301带动所述螺纹套筒206的转速大于所述第一动力装置204带动所述熔丝接收杆203的转速,使得当所述熔丝接收杆203转动上形成柱状棉时,所述螺纹套筒206所述柱状从所述熔丝接收杆203上脱离;
由于柱状棉与螺纹套筒的摩擦力大于柱状棉与熔丝接收杆的摩擦力,当螺纹套筒与熔丝接收杆的旋转存在一个速度差时,也必然会将柱状棉从熔丝接收杆上脱离。
所述熔喷棉接收装置还设置有用于连接所述熔丝接收杆203与所述第一动力装置204的第一连接部件;
所述第一连接部件设置有第一齿轮(图中未示),第一空心轴702,以及固定第一空心轴702的第一轴承703,以及用于容置所述第一轴承703的第一轴承座704,所述第一齿轮套设在所述第一空心轴702上,所述第一空心轴702套设在所述第一轴承703上,所述第一轴承703套设在所述第一轴承座704上,所述熔丝接收杆203的连接段与所述第一空心轴702连接;
所述连接部件还设置有第二齿轮705,所述第一动力装置204与所述第二 齿轮705连接;
所述连接部件还设置有第一传送带706,所述传送带706套设在所述第一齿轮与所述第二齿轮705上,用于当所述第二齿轮705转动时带动所述第一齿轮转动。
优选的,所述脱离组件还设置有用于连接所述螺纹套筒206与所述第二动力装置301的第二连接部件;
所述第二连接部件设置有第三齿轮(图中未示),第二空心轴(图中未示),以及固定第二空心轴的第二轴承(图中未示),以及用于容置所述第二轴承的第二轴承座707,所述第三齿轮套设在所述第二空心轴上,所述第二空心轴套设在所述第二轴承上,所述第二轴承套设在所述第二轴承座707上,所述螺纹套筒206与所述第二轴承连接;
所述第二空心轴还用于固定所述螺纹套筒,所述第二空心轴位于所述第二轴承与所述螺纹套筒之间,且均紧密贴合;
所述第二连接部件还设置有第四齿轮(图中未示),所述第二动力装置301与所述第四齿轮连接;
所述第二连接部件还设置有第二传送带708,所述第二传送带708套设在所述第三齿轮与所述第四齿轮上,用于当所述第四齿轮转动时带动所述第三齿轮转动。
本实施例中,通过设置轴承与传送带将第一动力装置与熔丝接收杆连接,和将第二动力装置与螺纹套筒连接,这样,便于拆卸与安装,提高了维护的效率。
上述实施例中,描述了通过熔丝接收杆的转动,使得熔丝接收杆上的熔丝旋转形成柱状棉,在实际应用中,熔丝接收杆的外周面还可以设置凸起,便于粘附熔丝,储油棉芯制造设备还可以设置冷却装置,用于冷却熔丝接收杆,下面对熔丝接收杆以及冷却装置进行具体描述,请参照图6所示,本发明实施例中,储油棉芯制造设备的另一实施例包括:
熔喷装置201及用于接收所述熔喷装置喷出的熔丝以制成柱状的储油棉芯的熔喷棉接收装置202。
所述熔喷棉接收装置202设置有用于粘附熔丝形成柱状棉的熔丝接收杆 203,以及带动所述熔丝接收杆转动的第一动力装置204;
动力装置可以为电机。
所述熔丝接收杆203设置有连接段及接收段,所述连接段与所述第一动力装置204连接;所述接收段用于接收熔丝;
熔喷装置位于接收段的一侧,熔喷装置不断向接收段喷出熔丝,第一动力装置带动接收段转动,则形成柱状棉。
所述储油棉芯制造设备还包括用于当所述第一动力装置204带动所述熔丝接收杆203转动形成柱状棉时,将所述柱状棉从所述熔丝接收杆203上脱离的脱离组件205;
所述脱离组件205包括设置有内螺纹的螺纹套筒206,所述熔丝接收杆203与所述螺纹套筒206在同一线上平行位于;
当所述熔丝接收杆203上形成柱状棉时,所述螺纹套筒206内的内螺纹与所述柱状棉紧密贴合,并带动所述柱状棉从所述熔丝接收杆203上脱离;
因为当柱状棉与螺纹套筒内的内螺纹紧密贴合时,螺纹套筒与柱状棉的摩擦力大于柱状棉与熔丝接收杆的摩擦力,在熔丝接收杆转动的时候,柱状棉便从熔丝接收杆上脱离并移动。
所述脱离组件还包括第二动力装置301;
所述第二动力装置301用于带动所述螺纹套筒206与所述熔丝接收杆203反方向转动,使得当所述熔丝接收杆203转动上形成柱状棉时,所述螺纹套筒将所述柱状从所述熔丝接收杆上脱离;
由于柱状棉与螺纹套筒的摩擦力大于柱状棉与熔丝接收杆的摩擦力,当螺纹套筒与熔丝接收杆的旋转相反时,必然就会将柱状棉从熔丝接收杆上脱离。
相应的,所述第二动力装置301用于带动所述螺纹套筒206与所述熔丝接收杆203同方向转动;
所述第二动力装置301带动所述螺纹套筒206的转速大于所述第一动力装置204带动所述熔丝接收杆203的转速,使得当所述熔丝接收杆203转动上形成柱状棉时,所述螺纹套筒206所述柱状从所述熔丝接收杆203上脱离;
由于柱状棉与螺纹套筒的摩擦力大于柱状棉与熔丝接收杆的摩擦力,当螺纹套筒与熔丝接收杆的旋转存在一个速度差时,也必然会将柱状棉从熔丝接收 杆上脱离。
所述接收段外周面不设置有外螺纹;
因为现有技术是通过在熔丝接收杆上设置外螺纹来对柱状棉进行脱离移动,而本发明的熔丝接收杆不设置有外螺纹,是设置有螺纹套筒来对柱状棉进行脱离移动,所以本发明与现有技术在技术特征上有本质的区别。
所述接收段沿其轴向不同位置处的横截面呈凸多边形。
参照图6所示,优选的,所述储油棉芯制造设备还包括冷却装置801,所述熔丝接收杆203为金属杆,所述金属杆内沿其轴向贯穿设置有冷却通道,所述冷却装置801通过所述冷却通道对所述熔丝接收杆203进行冷却;
由于熔丝接收杆不断接受熔喷机的熔喷,温度会不断增高,使得柱状棉不易冷却成型,而通过冷却装置将熔丝接收杆进行冷却,可利于柱状棉成型,在熔丝接收杆上设置冷却通道,也避免了冷却装置的液体污染熔丝接收杆上的柱状棉。
优选的,所述螺纹套筒为半螺纹套筒;
因为螺纹套筒与柱状棉作用,会对柱状棉外周面形成螺纹痕迹,这样会总成柱状棉的外周面不平滑,为了减少柱状棉的螺纹痕迹,可以讲螺纹套筒设置成半螺纹套筒。需要说明的时,在保证螺纹套筒与柱状棉的摩擦力足够大的时候,可以将螺纹套筒内的内螺纹进行任意设置。
本实施例中,熔丝接收杆不设置有外螺纹,使得脱离的柱状棉内侧没有螺纹痕迹,避免了柱状棉在电子烟设备内使用时,阻碍烟雾的流动和限制烟油量。储油棉芯制造设备还设置有冷却装置对熔丝接收杆进行冷却,使得柱状棉更易冷却成型,提高了生产质量。
以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。

Claims (18)

  1. 一种储油棉芯制造设备,其特征在于,包括:熔喷装置及用于接收所述熔喷装置喷出的熔丝以制成柱状的储油棉芯的熔喷棉接收装置;
    所述熔喷棉接收装置设置有用于粘附熔丝形成柱状棉的熔丝接收杆,以及带动所述熔丝接收杆转动的第一动力装置;
    所述熔丝接收杆设置有连接段及接收段,所述连接段与所述第一动力装置连接;所述接收段用于接收熔丝;
    所述储油棉芯制造设备还包括用于当所述第一动力装置带动所述熔丝接收杆转动形成柱状棉时,将所述柱状棉从所述熔丝接收杆上脱离的脱离组件;
    所述脱离组件包括设置有内螺纹的螺纹套筒,所述熔丝接收杆与所述螺纹套筒在同一线上平行位于;
    当所述熔丝接收杆上形成柱状棉时,所述螺纹套筒内的内螺纹与所述柱状棉紧密贴合,并带动所述柱状棉从所述熔丝接收杆上脱离。
  2. 根据权利要求1所述储油棉芯制造设备,其特征在于,所述脱离组件还包括第二动力装置;
    所述第二动力装置用于带动所述螺纹套筒与所述熔丝接收杆反方向转动,使得当所述熔丝接收杆转动上形成柱状棉时,所述螺纹套筒将所述柱状从所述熔丝接收杆上脱离。
  3. 根据权要求1所述储油棉芯制造设备,其特征在于,所述脱离组件还包括第二动力装置;
    所述第二动力装置用于带动所述螺纹套筒与所述熔丝接收杆同方向转动;
    所述第二动力装置带动所述螺纹套筒的转速大于所述第一动力装置带动所述熔丝接收杆的转速,使得当所述熔丝接收杆转动上形成柱状棉时,所述螺纹套筒将所述柱状从所述熔丝接收杆上脱离。
  4. 根据权利要求1至3其中任意一项所述储油棉芯制造设备,其特征在于,
    所述储油棉芯制造设备还设置有用于固定所述熔喷装置、所述熔喷棉接收装置、以及所述脱离组件的底板;
    所述储油棉芯制造设备还包括用于当所述熔丝接收杆上的熔丝形成柱状 棉时,移动所述熔丝接收杆与所述第一动力装置的移动组件。
  5. 根据权利要求4所述储油棉芯制造设备,其特征在于,
    所述移动组件包括:检测器、移动槽、位于所述移动槽内的移动板、动力组件;
    所述检测器用于在移动所述熔丝接收杆与所述第一动力装置之前,检测所述熔丝接收杆上的柱状棉是否成型;
    所述熔丝接收杆与所述第一动力装置位于所述移动板上;
    所述动力组件的一端连接所述移动板,另一端固定在所述底板上;
    当所述检测器检测到所述熔丝接收杆上的柱状棉已成型时,所述动力组件作用所述移动板,通过所述移动槽,将所述熔丝接收杆内嵌于所述螺纹套筒内。
  6. 根据权利要求5所述储油棉芯制造设备,其特征在于,所述动力组件包括气缸以及连接杆;
    所述连接杆的一端与所述气缸可伸缩连接,另一端与所述移动板连接;
    所述气缸固定在所述底板上。
  7. 根据权利要求1至3其中任意一项所述储油棉芯制造设备,其特征在于,
    所述储油棉芯制造设备还设置有用于固定所述熔喷装置、所述熔喷棉接收装置、以及所述脱离组件的底板;
    所述储油棉芯制造设备还包括用于在所述熔丝接收杆上柱状棉与所述螺纹套筒内的内螺纹紧密贴合之前,将所述柱状棉移动至所述螺纹套筒内的移动组件。
  8. 根据权利要求7所述储油棉芯制造设备,其特征在于,
    所述移动组件包括:设置在所述底板上的移动轨道、以及位于所述移动轨道上的移动手臂;
    所述移动手臂包括:第一气缸、第二气缸、第三气缸、以及夹紧手指;
    所述第一气缸用于在所述熔丝接收杆上柱状棉与所述螺纹套筒内的内螺纹紧密贴合之前,作用所述夹紧手指延伸至所述柱状棉处;
    所述第三气缸用于当所述夹紧手指移动至所述柱状棉处时,作用所述夹紧手指夹紧所述柱状棉;
    所述第二气缸用于当所述夹紧手指夹紧所述柱状棉时,作用所述夹紧手指朝向所述螺纹套筒端移动,使得所述柱状棉与所述螺纹套筒内的内螺纹紧密贴合;
    当所述夹紧手指移动所述柱状棉与所述螺纹套筒内的内螺纹紧密贴合时,所述第三气缸作用所述夹紧手指松开所述柱状棉;
    当所述夹紧手指松开所述柱状棉时,所述第一气缸作用所述夹紧手指回缩远离所述柱状棉;
    当所述夹紧手指远离所述柱状棉时,所述第二气缸作用所述夹紧手指向远离所述螺纹套筒端移动。
  9. 根据权利要求8所述储油棉芯制造设备,其特征在于,所述移动手臂还设置有滑动轨道、连接块、以及移动座;
    所述移动座在所述移动轨道内;
    所述连接块位于滑动轨道内,用于连接所述所述夹紧手指与所述滑动座。
  10. 根据权利要求1至3其中任意一项所述储油棉芯制造设备,其特征在于,
    所述储油棉芯制造设备还包括碾压部件;
    所述碾压部件用于碾压从所述熔丝接收杆上脱离的柱状棉。
  11. 根据权利要求10所述储油棉芯制造设备,其特征在于,
    所述碾压部件包括:若干个滚筒、以及用于支撑所述滚筒的滚筒支撑块;
    当所述被所述螺纹套筒移动作用过的柱状棉移动至所述碾压部件内时,所述滚筒与所述柱状棉紧密贴合同步运动。
  12. 根据权利要求10所述储油棉芯制造设备,其特征在于,所述储油棉芯制造设备还包括接收槽、以及用于固定所述接收槽的固定块;
    所述接收槽用于接收从所述熔丝接收杆上脱离的柱状棉;
    所述接收槽用于将所述柱状棉输送至所述碾压部件。
  13. 根据权利要求1至3其中任意一项所述储油棉芯制造设备,其特征在于,
    所述熔喷棉接收装置还设置有用于连接所述熔丝接收杆与所述第一动力装置的第一连接部件;
    所述第一连接部件设置有第一齿轮,第一空心轴,以及固定第一空心轴的第一轴承,以及用于容置所述第一轴承的第一轴承座,所述第一齿轮套设在所述第一空心轴上,所述第一空心轴套设在所述第一轴承上,所述第一轴承套设在所述第一轴承座上,所述熔丝接收杆的连接段与所述第一空心轴连接;
    所述连接部件还设置有第二齿轮,所述第一动力装置与所述第二齿轮连接;
    所述连接部件还设置有第一传送带,所述传送带套设在所述第一齿轮与所述第二齿轮上,用于当所述第二齿轮转动时带动所述第一齿轮转动。
  14. 根据权利要求1至3其中任意一项所述储油棉芯制造设备,其特征在于,
    所述脱离组件还设置有用于连接所述螺纹套筒与所述第二动力装置的第二连接部件;
    所述第二连接部件设置有第三齿轮,第二空心轴,以及固定第二空心轴的第二轴承,以及用于容置所述第二轴承的第二轴承座,所述第三齿轮套设在所述第二空心轴上,所述第二空心轴套设在所述第二轴承上,所述第二轴承套设在所述第二轴承座上,所述螺纹套筒与所述第二轴承连接;
    所述第二空心轴还用于固定所述螺纹套筒,所述第二空心轴位于所述第二轴承与所述螺纹套筒之间,且均紧密贴合;
    所述第二连接部件还设置有第四齿轮,所述第二动力装置与所述第四齿轮连接;
    所述第二连接部件还设置有第二传送带,所述第二传送带套设在所述第三齿轮与所述第四齿轮上,用于当所述第四齿轮转动时带动所述第三齿轮转动。
  15. 根据权利要求1至3其中任意一项所述储油棉芯制造设备,其特征在于,所述接收段外周面不设置有外螺纹。
  16. 根据权利要求5所述储油棉芯制造设备,其特征在于,所述接收段沿其轴向不同位置处的横截面呈凸多边形。
  17. 根据权利要求1至3其中任意一项所述储油棉芯制造设备,其特征在于,
    所述储油棉芯制造设备还包括冷却装置,所述熔丝接收杆为金属杆,所述金属杆内沿其轴向贯穿设置有冷却通道,所述冷却装置通过所述冷却通道对所述熔丝接收杆进行冷却。
  18. 根据权利要求1至3其中任意一项所述储油棉芯制造设备,其特征在于,所述螺纹套筒为半螺纹套筒。
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