WO2015105011A1 - Low-hydrogen type coated arc welding electrode - Google Patents
Low-hydrogen type coated arc welding electrode Download PDFInfo
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- WO2015105011A1 WO2015105011A1 PCT/JP2014/084438 JP2014084438W WO2015105011A1 WO 2015105011 A1 WO2015105011 A1 WO 2015105011A1 JP 2014084438 W JP2014084438 W JP 2014084438W WO 2015105011 A1 WO2015105011 A1 WO 2015105011A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
- B23K35/0255—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in welding
- B23K35/0261—Rods, electrodes, wires
- B23K35/0266—Rods, electrodes, wires flux-cored
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
- B23K35/3053—Fe as the principal constituent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
- B23K35/3601—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest with inorganic compounds as principal constituents
- B23K35/3602—Carbonates, basic oxides or hydroxides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
- B23K35/3601—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest with inorganic compounds as principal constituents
- B23K35/3603—Halide salts
- B23K35/3605—Fluorides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
- B23K35/3601—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest with inorganic compounds as principal constituents
- B23K35/3607—Silica or silicates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
- B23K35/365—Selection of non-metallic compositions of coating materials either alone or conjoint with selection of soldering or welding materials
Definitions
- the present invention relates to a low hydrogen-based coated arc welding rod in which a steel core wire is coated with a low hydrogen-based coating agent. More specifically, the present invention relates to a technique for improving the moisture absorption resistance of a low hydrogen-based coated arc welding rod.
- Patent Document 1 proposes a coated arc welding rod in which glass powder is blended with a coating agent.
- Patent Documents 2 to 4 propose a coated arc welding rod using an alkali metal silicate aqueous solution as a coating agent fixing agent.
- the main object of the present invention is to provide a low hydrogen-based arc welding rod capable of improving the moisture absorption resistance without deteriorating the fixing property of the coating agent or welding workability.
- the low hydrogen-based coated arc welding rod according to the present invention is a low-hydrogen-based coated arc welding rod in which a steel core wire is coated with a coating agent, and the coating agent is a metal carbonate (CO 2 equivalent): 8 to 25 %
- metal fluoride (F conversion) 2 to 15% by mass
- at least one of TiO 2 , ZrO 2 and Al 2 O 3 2 to 10% by mass in total
- SiO 2 3 to 12% by mass
- Mn 1 to 8 mass%
- at least one of Na compound (Na conversion) and K compound (K conversion) 1.0 to 3.5% by mass in total, with the balance being Fe and inevitable impurities, Li compound content (Li conversion value) [Li], Na compound content (Na conversion value) [Na], when the K compound content (K converted value) is [K],
- a composition satisfying the coverage of the coating is 22 to 45 mass%.
- the coating agent may be regulated to C: 0.1% by mass or less.
- the coating agent may contain Ti: 0.2 to 2.0% by mass.
- the coating agent may contain B compound (B conversion): 0.02 to 0.3% by mass.
- the coating agent may contain Ni: 0.5 to 10% by mass.
- the coating agent may contain at least one of Cr and Mo: 0.1 to 3% by mass in total.
- the coating agent may contain at least one of Al and Mg: 0.2 to 2% by mass in total.
- the steel core wire can be formed of, for example, mild steel or low alloy steel.
- the low hydrogen-based coated arc welding rod according to the embodiment of the present invention has a metal carbonate (CO 2 equivalent): 8 to 25% by mass, a metal fluoride (F equivalent): 2 to 15% by mass, TiO 2 , ZrO 2 And at least one of Al 2 O 3 : 2 to 10 mass% in total, SiO 2 : 3 to 12 mass%, Si: 1 to 7 mass%, Mn: 1 to 8 mass%, Li compound (Li conversion) : 0.03 to 0.7% by mass, at least one of Na compound (Na conversion) and K compound (K conversion): 1.0 to 3.5% by mass in total, the balance being Fe and inevitable
- the steel core wire is coated with a coating material composed of impurities and satisfying the following mathematical formula 2.
- the coating rate of the coating material is 22 to 45% by mass.
- Equation 2 [Li] is the Li compound content (Li conversion value), [Na] is the Na compound content (Na conversion value), and [K] is the K compound content (K conversion value). .
- the coating rate (%) of the coating agent of the coated arc welding rod is calculated by (mass of coating agent / total mass of welding rod) ⁇ 100.
- the coating rate of the coating agent is less than 22% by mass, the shield is insufficient, the N content and the hydrogen content in the weld metal increase, and the toughness and crack resistance of the weld metal decrease.
- the coating rate of the coating agent exceeds 45% by mass, the arc length becomes long and arc breakage occurs. Therefore, the coating rate of the coating agent is 22 to 45% by mass.
- Metal carbonate has the effect of reducing the amount of N and hydrogen in the weld metal.
- the amount of metal carbonate in the coating is less than 8% by mass in terms of CO 2 , the amount of hydrogen in the weld metal exceeds 4 ml / 100 g and the amount of N becomes excessive, resulting in good crack resistance. It is not possible to obtain properties and toughness.
- the amount of metal carbonate in the coating exceeds 25% by mass in terms of CO 2 , the viscosity of the slag becomes excessive and vertical welding becomes difficult. Therefore, the metal carbonate content (CO 2 equivalent value) is 8 to 25% by mass with respect to the total mass of the coating agent.
- the amount of metal carbonate in the coating is preferably 11% by mass or more, more preferably 16% by mass or more in terms of CO 2 from the viewpoint of reducing the amount of hydrogen and the amount of N in the weld metal.
- the amount of metal carbonate is preferably 22% by mass or less in terms of CO 2 .
- specific examples of the metal carbonate to be blended in the coatings and the like CaCO 3, MgCO 3 and BaCO 3.
- the metal fluoride has an effect of adjusting the viscosity of the slag to improve the welding workability.
- the amount of metal fluoride in the coating is less than 2% by mass in terms of F, the viscosity of the slag becomes too high and the bead shape deteriorates.
- the amount of metal fluoride in the coating exceeds 15% by mass in terms of F, the arc becomes unstable. Therefore, the metal fluoride content (F converted value) is 2 to 15% by mass with respect to the total mass of the coating agent.
- the amount of metal fluoride in the coating is preferably 4% by mass or more from the viewpoint of improving the bead shape, and preferably 10% by mass or less from the viewpoint of stabilizing the arc.
- the metal fluoride to be incorporated in coatings such as CaF 2, BaF 2, AlF 3 and LiF and the like.
- TiO 2 , ZrO 2 , Al 2 O 3 2 to 10% by mass in total
- TiO 2 , ZrO 2 and Al 2 O 3 act as a slag fouling agent.
- the total content of TiO 2 , ZrO 2 and Al 2 O 3 is less than 2% by mass with respect to the total weight of the coating agent, the viscosity of the slag decreases and the bead shape deteriorates. Therefore, for the TiO 2, ZrO 2 and Al 2 O 3, formulated to be at least one, a total of 2 mass% or more.
- the total content of TiO 2 , ZrO 2 and Al 2 O 3 is 10% by mass or less per the total mass of the coating agent.
- the total content of TiO 2 , ZrO 2 and Al 2 O 3 in the coating is preferably 3% by mass or more from the viewpoint of the bead shape, and 8% by mass or less from the viewpoint of slag removability. preferable.
- TiO 2, ZrO 2 and Al 2 O 3 is not necessary to blend all, by incorporating at least one in the coating agent, effects are obtained as described above.
- SiO 2 acts as a binder and a slag-faux agent.
- the amount of SiO 2 in the coating exceeds 12% by mass with respect to the total mass of the coating, the slag becomes glassy and the slag releasability deteriorates.
- the SiO 2 content is 3 to 12% by mass with respect to the total mass of the coating agent.
- the amount of SiO 2 in the coating is preferably 4% by mass or more from the viewpoint of improving the binder effect, and is preferably 9% by mass or less from the viewpoint of slag removability.
- MgO, CaO, etc. can be added for the purpose of viscosity adjustment other than the acidic oxide mentioned above.
- potassium silicate, sodium silicate, etc. can be used as a binder.
- the silicate containing crystal water, for example, mica, talc, sericite, etc. is not substantially contained in order to increase the amount of hydrogen in the weld metal.
- Si acts as an oxygen scavenger and can be added in the form of alloy components such as Fe-Si and Fe-Si-Mn.
- the Si content is less than 1% by mass with respect to the total mass of the coating agent, the effect as an oxygen scavenger becomes insufficient, and when it exceeds 7% by mass, the viscosity of the molten metal becomes high, and the base material The workability of welding deteriorates, for example, the familiarity with the machine decreases. Therefore, the Si content is 1 to 7% by mass with respect to the total mass of the coating agent.
- Si content herein does not include Si contained in the SiO 2 described above.
- Mn is an element that acts as a deoxidizer and is effective in improving the toughness of the weld metal.
- Mn can be added to the coating in the form of metal Mn, Fe—Mn, or the like.
- Mn content is less than 1% by mass with respect to the total mass of the coating agent, deoxidation is insufficient and blowholes are generated.
- Mn content exceeds 8% by mass with respect to the total mass of the coating material, the viscosity of the molten metal is lowered to have a convex bead tendency, and the welding workability is deteriorated.
- the Mn content is 1 to 8% by mass with respect to the total mass of the coating agent.
- the amount of Mn in the coating is preferably 2% by mass or more in consideration of the toughness of the weld metal, and is preferably 5% by mass or less from the viewpoint of improving welding workability.
- Li has an effect of improving the moisture absorption resistance of the coating agent, and is generally added to water glass.
- the Li compound in the coating agent is less than 0.03% by mass in terms of Li, the effect of improving the hygroscopic resistance cannot be obtained.
- the Li compound in the coating agent exceeds 0.7% by mass in terms of Li, the moisture absorption resistance is improved, but the viscosity of the water glass is reduced, and the performance as a lubricant in the coating step of the coating agent is improved. The covering operation becomes difficult.
- the amount of Li compound exceeds 0.7% by mass, the fixing strength is lowered, and thus the coating agent is easily dropped after coating and dry cracking is likely to occur during drying.
- the Li compound content is set to 0.03 to 0.7% by mass with respect to the total mass of the coating agent in terms of Li.
- the Li compounds in addition to Li 2 O is added to the water glass, or the like can be used LiCO 3 and LiF.
- Na and K have the effect of ensuring the adhesion of the coating material and the arc stability.
- the arc becomes unstable and the fixing strength is increased. Since it falls, it will become easy to produce the dry cracking at the time of the fall of the coating agent after coating, and drying.
- the total of the Na compound (Na converted value) and the K compound (K converted value) in the coating exceeds 3.5% by mass with respect to the total mass of the coating, the moisture absorption resistance of the coating deteriorates.
- the total of the Na compound content (Na converted value) and the K compound content (K converted value) in the coating is in the range of 1.0 to 3.5% by mass.
- Li compound content Li conversion value
- Na compound content Na conversion value
- K conversion value K conversion value
- the composition satisfies Formula 2 above.
- Li, Na and K have conflicting effects with respect to the influence of the coating on the fixing strength and moisture absorption resistance. That is, Li has the effect of improving the moisture absorption resistance while reducing the fixing strength of the coating agent.
- Na and K have the effect of increasing the fixing strength, but decrease the moisture absorption resistance.
- the adhesion strength of these alkaline components and the degree of influence on moisture absorption have a correlation with the atomic radius of each element.
- the present inventor expressed the atomic radius of Na as 1.22, the atomic radius of K as 1.49, and arranged Na and K as the numerator and Li as the denominator. It has been found that the fixing strength and moisture absorption resistance of the coating can be evaluated simultaneously with the parameter of (1.22 ⁇ [Na] + 1.49 ⁇ [K]) / [Li].
- Ti 0.2 to 2.0% by mass
- Ti is a deoxidizing element and an element effective for improving the strength of the weld metal.
- Ti also has the effect of producing a fine spherical oxide and refining the structure of the weld metal.
- the content of Ti is less than 0.2% by mass with respect to the total mass of the coating agent, a sufficient deoxidizing effect and a weld metal strength improving effect cannot be obtained.
- the Ti content exceeds 2.0 mass%, the amount of Ti in the weld metal increases excessively, the strength and hardness become excessively high, and the toughness of the weld metal decreases. Therefore, when Ti is added, its content is 0.2 to 2.0 mass% per the total mass of the coating agent.
- Ti can be added in the form of Fe—Ti, metal Ti, or the like.
- B is an element effective in suppressing the formation of grain boundary ferrite and having a strong hardenability.
- B content in the coating material is less than 0.02% by mass in terms of B, the effect of suppressing the formation of grain boundary ferrite by B cannot be obtained, and the metal structure of the weld metal becomes rough.
- the content of B in the coating exceeds 0.3% by mass, the weld metal exhibits a coarse lath structure and the toughness deteriorates. Therefore, when B is added, its content (B converted value) is set to 0.02 to 0.3% by mass with respect to the total mass of the coating agent. Note that Fe-B, Fe-Si-B, metal B, and the like can be added.
- Ni has the effect of increasing the strength and toughness of the weld metal.
- Ni when the use temperature of the welded member is lower than ⁇ 40 ° C., Ni is added to achieve both the strength and toughness of the weld metal. Is desirable.
- the Ni content is less than 0.5% by mass with respect to the total mass of the coating agent, the effect of improving the toughness of the weld metal cannot be obtained.
- the Ni content exceeds 10% by mass with respect to the total mass of the coating agent, the strength of the weld metal becomes too high and the toughness is lowered, and hot cracking is likely to occur during welding. Therefore, when Ni is added, the content is 0.5 to 10% by mass with respect to the total mass of the coating agent.
- Ni can be added in the form of metal Ni, Ni—Mg, Fe—Ni, or the like.
- Cr and Mo have the effect of improving the strength of the weld metal.
- the total content of Cr and Mo is less than 0.1% by mass with respect to the total mass of the coating material, the effect of improving the strength of the weld metal cannot be obtained.
- the total content of Cr and Mo exceeds 3% by mass with respect to the total mass of the coating material, the hardenability becomes excessive and carbides are generated, so that the toughness of the weld metal deteriorates. Therefore, when Cr and Mo are added, the total amount is in the range of 0.1 to 3% by mass with respect to the total mass of the coating agent. It is not necessary to add both Cr and Mo, and only one of them may be added.
- Al and Mg are strong deoxidizers and have the effect of reducing the amount of oxygen in the weld metal and improving toughness.
- the total content of Al and Mg is less than 0.2% by mass with respect to the total mass of the coating material, the effect of improving the toughness of the weld metal cannot be obtained.
- the total content of Al and Mg exceeds 2% by mass with respect to the total mass of the coating agent, the arc becomes unstable, the amount of spatter generated increases, the viscosity of the slag decreases, and the slag peelability decreases. to degrade. Therefore, when Al and Mg are added, the total content thereof is 0.2 to 2% by mass with respect to the total mass of the coating agent. Note that it is not necessary to add both of Al and Mg, and only one of them may be added.
- Step core wire Examples of the steel material used for the steel core wire include mild steel and low alloy steel.
- the coating composition in particular, the relationship between the Li compound content and the Na compound content and the K compound content is specified.
- the moisture absorption resistance can be improved without deteriorating the adhesiveness and welding workability of the agent.
- a weld metal having a diffusible hydrogen content of 4 ml / 100 g or less can be obtained by using the low hydrogen-based coated arc welding rod of this embodiment.
- a first aspect a low hydrogen-based arc welding rod in which a steel core wire is coated with a coating agent,
- the coating agent is Metal carbonate (CO 2 equivalent): 8-25% by mass, Metal fluoride (F conversion): 2 to 15% by mass, At least one of TiO 2 , ZrO 2 and Al 2 O 3 : 2 to 10% by mass in total, SiO 2 : 3 to 12% by mass, Si: 1-7% by mass, Mn: 1 to 8% by mass, Li compound (Li conversion): 0.03 to 0.7% by mass, At least one of Na compound (Na conversion) and K compound (K conversion): 1.0 to 3.5% by mass in total And the balance consists of Fe and inevitable impurities,
- the Li compound content (Li conversion value) is [Li]
- the Na compound content (Na conversion value) is [Na]
- the K compound content (K conversion value) is [K]
- the said coating agent is a low hydrogen type
- Third aspect The low hydrogen-based coated arc welding rod according to the first aspect or the second aspect, wherein the coating agent further contains Ti: 0.2 to 2.0% by mass.
- Fourth aspect The low hydrogen-based coated arc welding rod according to any one of the first to third aspects, wherein the coating agent further contains a B compound (converted to B): 0.02 to 0.3 mass%.
- Fifth aspect The low hydrogen-based coated arc welding rod according to any one of the first to fourth aspects, wherein the coating agent further contains Ni: 0.5 to 10% by mass.
- the coating agent further includes at least one of Cr and Mo: the total content of 0.1 to 3% by mass.
- the moisture absorption resistance was as follows.
- the coated arc welding rod re-dried by heating for 1 hour under a temperature condition of 350 ° C. was exposed to an atmosphere of 30 ° C. and 80% relative humidity for 6 hours, and the coating agent absorbed moisture.
- the water content was evaluated by measuring by the Karl Fischer method (vaporization method). At the time of measurement, heating was performed at 750 ° C. in order to vaporize moisture from the coating material, and the dry air was guided to the measuring device as a carrier gas. As a result, it was judged that the water content in the coating material was 3000 ppm by mass or less.
- each welding rod was heated at 350 ° C. for 1 hour before welding.
- Mechanical performance was evaluated by the tensile strength of weld metal (TS (Tensile Strength)) and the absorbed energy (vE-20 ° C) of the Charpy impact test at -20 ° C. What was there was judged to be good.
- the welding workability was evaluated in four stages of ⁇ , ⁇ , ⁇ , and ⁇ depending on the sensory, and ⁇ and ⁇ were judged to be good.
- ⁇ Adhesiveness of coating agent The fixing property of the coating material is first observed after firing by visual observation of the presence or absence of cracks on the surface of the coating material, and then the stability of the protective cylinder during welding is classified into four stages according to sensation: ⁇ , ⁇ , ⁇ and ⁇ . evaluated. As a result, ⁇ and ⁇ were judged as good.
- ⁇ Diffusion hydrogen amount> In a downward welding posture, the polarity was AC or DCEP (direct current rod plus), welding was performed in one pass under conditions of a welding current of 150 to 160 A, a welding voltage of 22 V, and a welding speed of 180 mm / min. At that time, the welding atmosphere was a temperature of 20 ° C. and a relative humidity of 10%. Moreover, in order to re-dry the coating material, each welding rod was heated under a temperature condition of 350 ° C. for 1 hour before welding.
- the amount of diffusible hydrogen in the weld metal obtained by welding was measured by a method based on JIS Z 3118: 2007. As a result, it was judged that the diffusible hydrogen content was 4.0 ml / 100 g or less.
- Table 4 The above evaluation results are summarized in Table 4 below.
- the welding rod No. 31 is inferior in hygroscopic resistance because (1.22 ⁇ [Na] + 1.49 ⁇ [K]) / [Li] exceeds the range of the present invention in the component composition of the coating agent. The amount of diffused hydrogen was also large. On the other hand, no. In the welding rod of 32, in the component composition of the coating, (1.22 ⁇ [Na] + 1.49 ⁇ [K]) / [Li] is less than the range of the present invention, so that the fixing strength of the coating is low. Furthermore, since the total content of Na compound and K compound is less than the range of the present invention, the arc becomes unstable.
- the 42 welding rod was inferior in moisture absorption resistance because the total of Na compound content and K compound content in the coating exceeded the range of the present invention.
- the metal fluoride content was less than the range of the present invention in the component composition of the coating, so the viscosity of the slag increased and the bead shape deteriorated.
- the welding rod of No. 44 since the Li compound content exceeded the range of the present invention in the component composition of the coating material, the fixing strength of the coating material decreased.
- the welding rod of No. 45 had good moisture absorption resistance, adhesion of the coating material and welding workability. However, Ti was added to the coating material in an amount exceeding 2.0 mass% and exceeding 0.3 mass%. Since the B compound was added, the toughness of the weld metal was lowered. Similarly, no. The 46 welding rod also had good moisture absorption characteristics, coating adhesiveness and welding workability, but the Ni added to the coating exceeded 10% by mass, so the weld metal toughness decreased. .
- the 47 welding rod also had good moisture absorption characteristics, adhesion of the coating and welding workability. However, since Cr and Mo were added to the coating exceeding 3% by mass, the toughness of the weld metal was high. Declined. On the other hand, no. In the 48 welding rod, since Al and Mg were added in an amount exceeding 2% by mass to the coating agent, the arc became unstable and the slag peelability was also lowered.
- the welding rods 1 to 30 were excellent in moisture absorption resistance, and had good coating adhesion and welding workability. In addition, no. Since the welding rods 1 to 28, 30 contain a specific amount of one or more elements of Ti, B compound, Ni, Cr, Mo, Al and Mg, the content of these elements is Less No. Compared to 29 welding rods, the mechanical properties of the weld metal were superior.
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Abstract
Description
前記被覆剤は、Ti:0.2~2.0質量%を含有していてもよい。
前記被覆剤は、B化合物(B換算):0.02~0.3質量%を含有していてもよい。
前記被覆剤は、Ni:0.5~10質量%を含有していてもよい。
前記被覆剤は、Cr及びMoのうち少なくとも一方:合計で0.1~3質量%を含有することもできる。
前記被覆剤は、Al及びMgのうち少なくとも一方:合計で0.2~2質量%を含有することもできる。
一方、前記鋼心線は、例えば軟鋼又は低合金鋼により形成することができる。 The coating agent may be regulated to C: 0.1% by mass or less.
The coating agent may contain Ti: 0.2 to 2.0% by mass.
The coating agent may contain B compound (B conversion): 0.02 to 0.3% by mass.
The coating agent may contain Ni: 0.5 to 10% by mass.
The coating agent may contain at least one of Cr and Mo: 0.1 to 3% by mass in total.
The coating agent may contain at least one of Al and Mg: 0.2 to 2% by mass in total.
On the other hand, the steel core wire can be formed of, for example, mild steel or low alloy steel.
[溶接棒全質量に対する被覆剤の被覆率:22~45質量%]
被覆アーク溶接棒の被覆剤の被覆率(%)は、(被覆剤の質量/溶接棒全質量)×100により算出される。被覆剤の被覆率が22質量%未満の場合、シールド不足となり、溶接金属中のN含有量及び水素量が増加し、溶接金属の靱性及び耐割れ性が低下する。一方、被覆剤の被覆率が45質量%を超えると、アーク長が長くなり、アーク切れが発生する。よって、被覆剤の被覆率は22~45質量%とする。 (Coating agent)
[Coating ratio of coating agent with respect to the total mass of the welding rod: 22 to 45 mass%]
The coating rate (%) of the coating agent of the coated arc welding rod is calculated by (mass of coating agent / total mass of welding rod) × 100. When the coating rate of the coating agent is less than 22% by mass, the shield is insufficient, the N content and the hydrogen content in the weld metal increase, and the toughness and crack resistance of the weld metal decrease. On the other hand, when the coating rate of the coating agent exceeds 45% by mass, the arc length becomes long and arc breakage occurs. Therefore, the coating rate of the coating agent is 22 to 45% by mass.
金属炭酸塩は、溶接金属中のN及び水素量を低減させる効果がある。しかし、被覆剤中の金属炭酸塩量が、CO2換算値で、8質量%未満であると、溶接金属中の水素量が4ml/100gを超えると共に、N量が過剰となり、良好な耐割れ性及び靱性を得ることができない。一方、被覆剤中の金属炭酸塩量が、CO2換算値で、25質量%を超えると、スラグの粘性が過度となり、立向溶接が困難になる。よって、金属炭酸塩含有量(CO2換算値)は、被覆剤全質量あたり、8~25質量%とする。 [Metal carbonate (CO 2 equivalent): 8 to 25% by mass]
Metal carbonate has the effect of reducing the amount of N and hydrogen in the weld metal. However, if the amount of metal carbonate in the coating is less than 8% by mass in terms of CO 2 , the amount of hydrogen in the weld metal exceeds 4 ml / 100 g and the amount of N becomes excessive, resulting in good crack resistance. It is not possible to obtain properties and toughness. On the other hand, if the amount of metal carbonate in the coating exceeds 25% by mass in terms of CO 2 , the viscosity of the slag becomes excessive and vertical welding becomes difficult. Therefore, the metal carbonate content (CO 2 equivalent value) is 8 to 25% by mass with respect to the total mass of the coating agent.
金属フッ化物は、スラグの粘性を調整して、溶接作業性を良好にする効果がある。しかし、被覆剤中の金属フッ化物量が、F換算値で、2質量%未満の場合、スラグの粘性が高くなりすぎてビード形状が劣化する。一方、被覆剤中の金属フッ化物量が、F換算値で、15質量%を超えると、アークが不安定になる。よって、金属フッ化物含有量(F換算値)は、被覆剤全質量あたり、2~15質量%とする。 [Metal fluoride (F conversion): 2 to 15% by mass]
The metal fluoride has an effect of adjusting the viscosity of the slag to improve the welding workability. However, when the amount of metal fluoride in the coating is less than 2% by mass in terms of F, the viscosity of the slag becomes too high and the bead shape deteriorates. On the other hand, when the amount of metal fluoride in the coating exceeds 15% by mass in terms of F, the arc becomes unstable. Therefore, the metal fluoride content (F converted value) is 2 to 15% by mass with respect to the total mass of the coating agent.
TiO2、ZrO2及びAl2O3は、スラグ造滓剤として作用する。しかし、TiO2、ZrO2及びAl2O3の総含有量が、被覆剤全重量あたり2質量%未満の場合、スラグの粘性が低下してビード形状が劣化する。このため、TiO2、ZrO2及びAl2O3については、少なくとも1種を、合計で2質量%以上となるように配合する。 [TiO 2 , ZrO 2 , Al 2 O 3 : 2 to 10% by mass in total]
TiO 2 , ZrO 2 and Al 2 O 3 act as a slag fouling agent. However, when the total content of TiO 2 , ZrO 2 and Al 2 O 3 is less than 2% by mass with respect to the total weight of the coating agent, the viscosity of the slag decreases and the bead shape deteriorates. Therefore, for the TiO 2, ZrO 2 and Al 2 O 3, formulated to be at least one, a total of 2 mass% or more.
SiO2は、粘結剤及びスラグ造滓剤として作用する。しかし、被覆剤中のSiO2量が、被覆剤全質量あたり12質量%を超えると、スラグがガラス状になって、スラグの剥離性が劣化する。一方、被覆剤中のSiO2量が、被覆剤全質量あたり3質量%未満の場合、粘結剤としての効果を得ることができない。よって、SiO2含有量は、被覆剤全質量あたり、3~12質量%とする。被覆剤におけるSiO2量は、粘結剤効果向上の観点から4質量%以上とすることが好ましく、また、スラグ剥離性の観点から9質量%以下とすることが好ましい。 [SiO 2 : 3 to 12% by mass]
SiO 2 acts as a binder and a slag-faux agent. However, if the amount of SiO 2 in the coating exceeds 12% by mass with respect to the total mass of the coating, the slag becomes glassy and the slag releasability deteriorates. On the other hand, when the amount of SiO 2 in the coating agent is less than 3% by mass with respect to the total mass of the coating agent, the effect as a binder cannot be obtained. Therefore, the SiO 2 content is 3 to 12% by mass with respect to the total mass of the coating agent. The amount of SiO 2 in the coating is preferably 4% by mass or more from the viewpoint of improving the binder effect, and is preferably 9% by mass or less from the viewpoint of slag removability.
Siは脱酸素剤として作用し、例えばFe-Si及びFe-Si-Mnなどの合金成分の形態で添加することができる。ただし、Si含有量が、被覆剤全質量あたり、1質量%未満の場合、脱酸素剤としての効果が不十分となり、また、7質量%を超えると、溶融金属の粘性が高くなり、母材へのなじみが低下するなど溶接作業性が劣化する。よって、Si含有量は、被覆剤全質量あたり、1~7質量%とする。なお、ここでいうSi含有量は、前述したSiO2に含まれるSiを含まない。 [Si: 1-7% by mass]
Si acts as an oxygen scavenger and can be added in the form of alloy components such as Fe-Si and Fe-Si-Mn. However, when the Si content is less than 1% by mass with respect to the total mass of the coating agent, the effect as an oxygen scavenger becomes insufficient, and when it exceeds 7% by mass, the viscosity of the molten metal becomes high, and the base material The workability of welding deteriorates, for example, the familiarity with the machine decreases. Therefore, the Si content is 1 to 7% by mass with respect to the total mass of the coating agent. Incidentally, Si content herein does not include Si contained in the SiO 2 described above.
Mnは、前述したSiと同様に、脱酸剤として作用する他、溶接金属の靭性向上にも有効な元素である。そして、Mnは、金属MnやFe-Mnなどの形態で被覆剤に添加することができる。ただし、Mn含有量が、被覆剤全質量あたり1質量%未満の場合、脱酸不足となり、ブローホールが発生する。一方、Mn含有量が、被覆剤全質量あたり8質量%を超えると、溶融金属の粘性が低下して凸ビード傾向となり、溶接作業性が劣化する。よって、Mn含有量は、被覆剤全質量あたり、1~8質量%とする。被覆剤におけるMn量は、溶接金属の靭性を考慮すると2質量%以上とすることが好ましく、溶接作業性向上の観点から5質量%以下とすることが好ましい。 [Mn: 1-8% by mass]
Similar to Si described above, Mn is an element that acts as a deoxidizer and is effective in improving the toughness of the weld metal. Mn can be added to the coating in the form of metal Mn, Fe—Mn, or the like. However, when the Mn content is less than 1% by mass with respect to the total mass of the coating agent, deoxidation is insufficient and blowholes are generated. On the other hand, when the Mn content exceeds 8% by mass with respect to the total mass of the coating material, the viscosity of the molten metal is lowered to have a convex bead tendency, and the welding workability is deteriorated. Therefore, the Mn content is 1 to 8% by mass with respect to the total mass of the coating agent. The amount of Mn in the coating is preferably 2% by mass or more in consideration of the toughness of the weld metal, and is preferably 5% by mass or less from the viewpoint of improving welding workability.
Liは、被覆剤の耐吸湿性を向上させる効果があり、一般には水ガラス中に添加される。被覆剤中のLi化合物が、Li換算値で0.03質量%未満の場合、耐吸湿性を向上させる効果が得られない。一方、被覆剤中のLi化合物が、Li換算値で0.7質量%を超えると、耐吸湿性は向上するが、水ガラスの粘性が小さくなり被覆剤の被覆工程における潤滑剤としての性能が低下して、被覆作業が困難になる。また、Li化合物量が0.7質量%を超えると、固着強度が低下するため、被覆後における被覆剤の脱落及び乾燥時における乾燥割れが生じやすくなる。 [Li compound (Li conversion value): 0.03 to 0.7 mass%]
Li has an effect of improving the moisture absorption resistance of the coating agent, and is generally added to water glass. When the Li compound in the coating agent is less than 0.03% by mass in terms of Li, the effect of improving the hygroscopic resistance cannot be obtained. On the other hand, when the Li compound in the coating agent exceeds 0.7% by mass in terms of Li, the moisture absorption resistance is improved, but the viscosity of the water glass is reduced, and the performance as a lubricant in the coating step of the coating agent is improved. The covering operation becomes difficult. On the other hand, when the amount of Li compound exceeds 0.7% by mass, the fixing strength is lowered, and thus the coating agent is easily dropped after coating and dry cracking is likely to occur during drying.
Na及びKは、被覆剤の固着性及びアーク安定性を確保する効果がある。しかし、被覆剤中のNa化合物(Na換算値)とK化合物(K換算値)の合計が、被覆剤全質量あたり1.0質量%未満であると、アークが不安定になると共に固着強度が低下するため、被覆後における被覆剤の脱落及び乾燥時における乾燥割れが生じやすくなる。一方、被覆剤中のNa化合物(Na換算値)とK化合物(K換算値)の合計が、被覆剤全質量あたり3.5質量%を超えると、被覆剤の耐吸湿性が劣化する。 [Na compound (Na converted value), K compound (K converted value): 1.0 to 3.5 mass% in total]
Na and K have the effect of ensuring the adhesion of the coating material and the arc stability. However, if the total of Na compound (Na converted value) and K compound (K converted value) in the coating is less than 1.0% by mass with respect to the total mass of the coating, the arc becomes unstable and the fixing strength is increased. Since it falls, it will become easy to produce the dry cracking at the time of the fall of the coating agent after coating, and drying. On the other hand, when the total of the Na compound (Na converted value) and the K compound (K converted value) in the coating exceeds 3.5% by mass with respect to the total mass of the coating, the moisture absorption resistance of the coating deteriorates.
本実施形態の低水素系被覆アーク溶接棒では、被覆剤について、Li化合物含有量(Li換算値)とNa化合物含有量(Na換算値)とK化合物含有量(K換算値)との関係が、上記数式2を満たす組成にしている。Liと、Na及びKとは、被覆剤の固着強度と耐吸湿性に及ぼす影響に関して、相反する作用を有する。即ち、Liは、被覆剤の固着強度を低下させるが耐吸湿性を向上させる効果がある。これに対して、Na及びKは、固着強度を上昇させる効果があるが、耐吸湿性を低下させる。 [Relationship between Li compound content, Na compound content and K compound content]
In the low hydrogen-based coated arc welding rod of the present embodiment, the relationship between the Li compound content (Li conversion value), the Na compound content (Na conversion value), and the K compound content (K conversion value) is about the coating agent. The composition satisfies Formula 2 above. Li, Na and K have conflicting effects with respect to the influence of the coating on the fixing strength and moisture absorption resistance. That is, Li has the effect of improving the moisture absorption resistance while reducing the fixing strength of the coating agent. On the other hand, Na and K have the effect of increasing the fixing strength, but decrease the moisture absorption resistance.
C含有量が、被覆剤全質量あたり0.1質量%を超えると、溶接金属中のC量が過剰となり、高温割れが発生しやすくなると共に、靭性低下の原因となる高炭素マルテンサイトが生成しやすくなる。このため、C含有量は、被覆剤全質量あたり、0.1質量%以下に規制することが好ましい。 [C: 0.1% by mass or less]
When the C content exceeds 0.1% by mass with respect to the total mass of the coating agent, the amount of C in the weld metal becomes excessive, high temperature cracking is likely to occur, and high carbon martensite that causes toughness reduction is generated. It becomes easy to do. For this reason, it is preferable to regulate C content to 0.1 mass% or less per coating-material total mass.
Tiは、脱酸性元素であると共に、溶接金属の強度向上に有効な元素である。また、Tiは微細な球状酸化物を生成して、溶接金属の組織の微細化する効果もある。ただし、Tiの含有量が、被覆剤全質量あたり、0.2質量%未満の場合、十分な脱酸効果及び溶接金属の強度向上効果が得られない。一方、Tiの含有量が2.0質量%を超えると、溶接金属中のTi量が多くなり過ぎ、強度及び硬度が過度に高くなって、溶接金属の靭性が低下する。よって、Tiを添加する場合は、その含有量を、被覆剤全質量あたり、0.2~2.0質量%とする。なお、Tiは、Fe-Ti及び金属Tiなどの形態で添加することができる。 [Ti: 0.2 to 2.0% by mass]
Ti is a deoxidizing element and an element effective for improving the strength of the weld metal. Ti also has the effect of producing a fine spherical oxide and refining the structure of the weld metal. However, when the content of Ti is less than 0.2% by mass with respect to the total mass of the coating agent, a sufficient deoxidizing effect and a weld metal strength improving effect cannot be obtained. On the other hand, if the Ti content exceeds 2.0 mass%, the amount of Ti in the weld metal increases excessively, the strength and hardness become excessively high, and the toughness of the weld metal decreases. Therefore, when Ti is added, its content is 0.2 to 2.0 mass% per the total mass of the coating agent. Ti can be added in the form of Fe—Ti, metal Ti, or the like.
Bは、粒界フェライトの生成抑制に有効であり、焼入れ性が強い元素である。ただし、被覆剤中のB含有量が、B換算値で、0.02質量%未満の場合、Bによる粒界フェライトの生成抑制効果は得られず、溶接金属の金属組織が粗くなる。一方、被覆剤中のBの含有量が0.3質量%を超えると、溶接金属が粗大なラス状組織を呈して靭性が劣化する。よって、Bを添加する場合は、その含有量(B換算値)が、被覆剤全質量あたり0.02~0.3質量%となるようにする。なお、Fe-B、Fe-Si-B及び金属Bなどの形態で添加することができる。 [Compound B (converted to B): 0.02 to 0.3% by mass]
B is an element effective in suppressing the formation of grain boundary ferrite and having a strong hardenability. However, when the B content in the coating material is less than 0.02% by mass in terms of B, the effect of suppressing the formation of grain boundary ferrite by B cannot be obtained, and the metal structure of the weld metal becomes rough. On the other hand, if the content of B in the coating exceeds 0.3% by mass, the weld metal exhibits a coarse lath structure and the toughness deteriorates. Therefore, when B is added, its content (B converted value) is set to 0.02 to 0.3% by mass with respect to the total mass of the coating agent. Note that Fe-B, Fe-Si-B, metal B, and the like can be added.
Niは、溶接金属の強度及び靭性を高める効果があり、特に、溶接部材の使用温度が-40℃を下回るような場合は、溶接金属の強度と靭性を両立させるために、Niを添加することが望ましい。ただし、Ni含有量が、被覆剤全質量あたり、0.5質量%未満の場合、溶接金属の靭性向上の効果が得られない。一方、Ni含有量が、被覆剤全質量あたり、10質量%を超えると、溶接金属の強度が高くなりすぎて靭性が低下すると共に、溶接時に高温割れを起こしやすくなる。従って、Niを添加する場合は、被覆剤全質量あたり、0.5~10質量%とする。なお、Niは、金属Ni、Ni-Mg及びFe-Niなどの形態で添加することができる。 [Ni: 0.5 to 10% by mass]
Ni has the effect of increasing the strength and toughness of the weld metal. In particular, when the use temperature of the welded member is lower than −40 ° C., Ni is added to achieve both the strength and toughness of the weld metal. Is desirable. However, when the Ni content is less than 0.5% by mass with respect to the total mass of the coating agent, the effect of improving the toughness of the weld metal cannot be obtained. On the other hand, when the Ni content exceeds 10% by mass with respect to the total mass of the coating agent, the strength of the weld metal becomes too high and the toughness is lowered, and hot cracking is likely to occur during welding. Therefore, when Ni is added, the content is 0.5 to 10% by mass with respect to the total mass of the coating agent. Ni can be added in the form of metal Ni, Ni—Mg, Fe—Ni, or the like.
Cr及びMoは、溶接金属の強度を向上させる効果がある。しかし、Cr及びMoの総含有量が、被覆剤全質量あたり、0.1質量%未満の場合、溶接金属の強度向上の効果が得られない。一方、Cr及びMoの総含有量が、被覆剤全質量あたり3質量%を超えると、焼入れ性が過大になると共に、炭化物を生成するため、溶接金属の靭性が劣化する。従って、Cr及びMoを添加する場合は、被覆剤全質量あたり、合計で0.1~3質量%の範囲にする。なお、Cr及びMoは、その両方を添加する必要はなく、いずれか一方のみ添加してもよい。 [Cr, Mo: 0.1 to 3% by mass in total]
Cr and Mo have the effect of improving the strength of the weld metal. However, when the total content of Cr and Mo is less than 0.1% by mass with respect to the total mass of the coating material, the effect of improving the strength of the weld metal cannot be obtained. On the other hand, if the total content of Cr and Mo exceeds 3% by mass with respect to the total mass of the coating material, the hardenability becomes excessive and carbides are generated, so that the toughness of the weld metal deteriorates. Therefore, when Cr and Mo are added, the total amount is in the range of 0.1 to 3% by mass with respect to the total mass of the coating agent. It is not necessary to add both Cr and Mo, and only one of them may be added.
Al及びMgは、強い脱酸剤であり、溶接金属中の酸素量を低減し、靭性を向上させる効果がある。ただし、Al及びMgの総含有量が、被覆剤全質量あたり0.2質量%未満の場合、溶接金属の靭性向上の効果が得られない。一方、Al及びMgの総含有量が、被覆剤全質量あたり、2質量%を超えると、アークが不安定になり、スパッタ発生量が多くなると共に、スラグの粘性が低下してスラグ剥離性が劣化する。従って、Al及びMgを添加する場合は、これらの総含有量を、被覆剤全質量あたり0.2~2質量%とする。なお、Al及びMgは、その両方を添加する必要はなく、いずれか一方のみを添加してもよい。 [Al, Mg: 0.2-2% by mass in total]
Al and Mg are strong deoxidizers and have the effect of reducing the amount of oxygen in the weld metal and improving toughness. However, when the total content of Al and Mg is less than 0.2% by mass with respect to the total mass of the coating material, the effect of improving the toughness of the weld metal cannot be obtained. On the other hand, when the total content of Al and Mg exceeds 2% by mass with respect to the total mass of the coating agent, the arc becomes unstable, the amount of spatter generated increases, the viscosity of the slag decreases, and the slag peelability decreases. to degrade. Therefore, when Al and Mg are added, the total content thereof is 0.2 to 2% by mass with respect to the total mass of the coating agent. Note that it is not necessary to add both of Al and Mg, and only one of them may be added.
被覆剤における上記以外の成分、即ち残部は、Fe、アルカリ金属酸化物、アルカリ土類金属酸化物及び不可避的不純物などである。また、ここでいう不可避的不純物には、P、S、V、Nb、Sn及びZrなどが挙げられる。 [Remainder]
Components other than the above in the coating agent, that is, the balance are Fe, alkali metal oxides, alkaline earth metal oxides, unavoidable impurities, and the like. Moreover, P, S, V, Nb, Sn, Zr etc. are mentioned as an unavoidable impurity here.
鋼心線に用いられる鋼材としては、例えば軟鋼や低合金鋼が挙げられる。 (Steel core wire)
Examples of the steel material used for the steel core wire include mild steel and low alloy steel.
第1態様:鋼心線を被覆剤で被覆した低水素系被覆アーク溶接棒であって、
前記被覆剤は、
金属炭酸塩(CO2換算):8~25質量%、
金属フッ化物(F換算):2~15質量%、
TiO2、ZrO2及びAl2O3うち少なくとも1種:合計で2~10質量%、
SiO2:3~12質量%、
Si:1~7質量%、
Mn:1~8質量%、
Li化合物(Li換算):0.03~0.7質量%、
Na化合物(Na換算)及びK化合物(K換算)のうち少なくとも一方:合計で1.0~3.5質量%
を含有し、残部がFe及び不可避的不純物からなり、
Li化合物含有量(Li換算値)を[Li]、Na化合物含有量(Na換算値)を[Na]、K化合物含有量(K換算値)を[K]としたとき、下記数式(1)を満たす組成であり、
前記被覆剤の被覆率が22~45質量%である低水素系被覆アーク溶接棒。
第2態様:前記被覆剤は、Cが0.1質量%以下に規制されている第1態様に記載の低水素系被覆アーク溶接棒。
第3態様:前記被覆剤は、更に、Ti:0.2~2.0質量%を含有する第1態様又は第2態様に記載の低水素系被覆アーク溶接棒。
第4態様:前記被覆剤は、更に、B化合物(B換算):0.02~0.3質量%を含有する第1態様~第3態様のいずれかに記載の低水素系被覆アーク溶接棒。
第5態様:前記被覆剤は、更に、Ni:0.5~10質量%を含有する第1態様~第4態様のいずれかに記載の低水素系被覆アーク溶接棒。
第6態様:前記被覆剤は、更に、Cr及びMoのうち少なくとも一方:合計で0.1~3質量%を含有する第1態様~第5態様のいずれかに記載の低水素系被覆アーク溶接棒。
第7態様:前記被覆剤は、更に、Al及びMgのうち少なくとも一方:合計で0.2~2質量%を含有する第1態様~第6態様のいずれかに記載の低水素系被覆アーク溶接棒。
第8態様:前記鋼心線は、軟鋼又は低合金鋼からなる第1態様~第7態様のいずれかに記載の低水素系被覆アーク溶接棒。 Finally, it should be confirmed that the present invention has the following aspects.
A first aspect: a low hydrogen-based arc welding rod in which a steel core wire is coated with a coating agent,
The coating agent is
Metal carbonate (CO 2 equivalent): 8-25% by mass,
Metal fluoride (F conversion): 2 to 15% by mass,
At least one of TiO 2 , ZrO 2 and Al 2 O 3 : 2 to 10% by mass in total,
SiO 2 : 3 to 12% by mass,
Si: 1-7% by mass,
Mn: 1 to 8% by mass,
Li compound (Li conversion): 0.03 to 0.7% by mass,
At least one of Na compound (Na conversion) and K compound (K conversion): 1.0 to 3.5% by mass in total
And the balance consists of Fe and inevitable impurities,
When the Li compound content (Li conversion value) is [Li], the Na compound content (Na conversion value) is [Na], and the K compound content (K conversion value) is [K], the following formula (1) And a composition that satisfies
A low hydrogen-based coated arc welding rod having a coating ratio of 22 to 45 mass%.
2nd aspect: The said coating agent is a low hydrogen type | system | group covering arc welding rod as described in a 1st aspect by which C is controlled to 0.1 mass% or less.
Third aspect: The low hydrogen-based coated arc welding rod according to the first aspect or the second aspect, wherein the coating agent further contains Ti: 0.2 to 2.0% by mass.
Fourth aspect: The low hydrogen-based coated arc welding rod according to any one of the first to third aspects, wherein the coating agent further contains a B compound (converted to B): 0.02 to 0.3 mass%. .
Fifth aspect: The low hydrogen-based coated arc welding rod according to any one of the first to fourth aspects, wherein the coating agent further contains Ni: 0.5 to 10% by mass.
Sixth aspect: The coating agent further includes at least one of Cr and Mo: the total content of 0.1 to 3% by mass. The low hydrogen-based coated arc welding according to any one of the first to fifth aspects rod.
Seventh aspect: The low hydrogen based clad arc welding according to any one of the first to sixth aspects, wherein the coating agent further contains at least one of Al and Mg: 0.2 to 2% by mass in total. rod.
Eighth aspect: The low hydrogen-based coated arc welding rod according to any one of the first to seventh aspects, wherein the steel core wire is made of mild steel or low alloy steel.
本実施例においては、溶接棒塗装機を用いて、下記表1に示す成分組成の鋼心線を、下記表2、3に示す成分組成(焼成後の組成)の被覆剤で被覆した後、400~500℃で約1時間焼成し、実施例及び比較例の各低水素系被覆アーク溶接棒を作製した。なお、実施例及び比較例の各溶接棒の被覆率は、下記表2、3に示す通りである。また、下記表1~3に示す鋼心線及び被覆剤の成分組成における残部は、Fe及び不可避的不純物である。そして、下記表2、3に示すNo.1~30の溶接棒は本発明の範囲内のものであり、下記表3に示すNo.31~48の溶接棒は本発明の範囲から外れるものである。 Hereinafter, the effects of the present invention will be specifically described with reference to Examples and Comparative Examples of the present invention.
In this example, using a welding rod coating machine, after coating the steel core wire of the component composition shown in Table 1 below with a coating agent of the component composition (composition after firing) shown in Tables 2 and 3 below, Firing was performed at 400 to 500 ° C. for about 1 hour to prepare each of the low hydrogen-based coated arc welding rods of Examples and Comparative Examples. In addition, the coverage of each welding rod of an Example and a comparative example is as showing in the following Tables 2 and 3. Further, the balance in the component composition of the steel core wire and the coating agent shown in Tables 1 to 3 below is Fe and inevitable impurities. And No. shown in the following Tables 2 and 3. The welding rods 1 to 30 are within the scope of the present invention. The welding rods 31 to 48 are outside the scope of the present invention.
耐吸湿性は、350℃の温度条件下で、1時間の加熱により再乾燥させた被覆アーク溶接棒を、温度30℃、相対湿度80%の雰囲気中に6時間暴露し、被覆剤が吸湿した水分量をカールフィッシャー法(気化法)で測定することにより評価した。測定時、被覆剤から水分を気化させるために750℃で加熱を行い、乾燥空気をキャリアガスとして測定装置へ導いた。その結果、被覆剤中の水分量が3000質量ppm以下のものを良好と判断した。 <Hygroscopic resistance>
The moisture absorption resistance was as follows. The coated arc welding rod re-dried by heating for 1 hour under a temperature condition of 350 ° C. was exposed to an atmosphere of 30 ° C. and 80% relative humidity for 6 hours, and the coating agent absorbed moisture. The water content was evaluated by measuring by the Karl Fischer method (vaporization method). At the time of measurement, heating was performed at 750 ° C. in order to vaporize moisture from the coating material, and the dry air was guided to the measuring device as a carrier gas. As a result, it was judged that the water content in the coating material was 3000 ppm by mass or less.
実施例及び比較例の各被覆アーク溶接棒を使用して溶接を行い、溶接作業性を評価すると共に、参考のため得られた溶接金属の機械的性能を評価した。その際、溶接用鋼板(母材)には、JIS G 3106:2008 SM490A(板厚20mm)を用いた。開先形状は20°V開先、開先ギャップは16mmとした。溶接姿勢は下向、極性はAC(Alternating Current、交流)又はDCEP((Direct Current Electrode Positive、直流棒プラス)とし、溶接電流は150~160A、溶接電圧は22~23V、溶接入熱は2.0~2.1kJ/mm、予熱・パス間温度は90~110℃とした。なお、ここでいう溶接作業性とは、アーク安定性、スラグ剥離性およびビード形状のことを言う。 <Mechanical characteristics and welding workability>
Welding was performed using each of the coated arc welding rods of Examples and Comparative Examples to evaluate the welding workability, and the mechanical performance of the weld metal obtained for reference was evaluated. At that time, JIS G 3106: 2008 SM490A (plate thickness 20 mm) was used for the steel plate for welding (base material). The groove shape was 20 ° V groove, and the groove gap was 16 mm. The welding position is downward, the polarity is AC (Alternating Current, AC) or DCEP (Direct Current Electrode Positive), the welding current is 150 to 160 A, the welding voltage is 22 to 23 V, and the welding heat input is 2. The temperature between 0 to 2.1 kJ / mm and the preheating / pass temperature was set to 90 to 110 ° C. The welding workability here refers to arc stability, slag peelability and bead shape.
被覆剤の固着性は、先ず、焼成後に、目視により被覆剤表面の割れの有無を観察し、その後、溶接中の保護筒の安定性を、官能により◎、○、△及び×の4段階で評価した。その結果、◎及び○のものを良好と判断した。 <Adhesiveness of coating agent>
The fixing property of the coating material is first observed after firing by visual observation of the presence or absence of cracks on the surface of the coating material, and then the stability of the protective cylinder during welding is classified into four stages according to sensation: ◎, ○, Δ and ×. evaluated. As a result, ◎ and ○ were judged as good.
下向の溶接姿勢で、極性をAC又はDCEP(直流棒プラス)とし、溶接電流150~160A、溶接電圧22V、溶接速度180mm/分の条件で1パスの溶接を行った。その際、溶接雰囲気は、温度を20℃、相対湿度を10%とした。また、被覆剤の再乾燥のために、溶接前に、各溶接棒を、350℃の温度条件下で1時間加熱した。 <Diffusion hydrogen amount>
In a downward welding posture, the polarity was AC or DCEP (direct current rod plus), welding was performed in one pass under conditions of a welding current of 150 to 160 A, a welding voltage of 22 V, and a welding speed of 180 mm / min. At that time, the welding atmosphere was a temperature of 20 ° C. and a relative humidity of 10%. Moreover, in order to re-dry the coating material, each welding rod was heated under a temperature condition of 350 ° C. for 1 hour before welding.
Claims (10)
- 鋼心線を被覆剤で被覆した低水素系被覆アーク溶接棒であって、
前記被覆剤は、
金属炭酸塩(CO2換算):8~25質量%、
金属フッ化物(F換算):2~15質量%、
TiO2、ZrO2及びAl2O3のうち少なくとも1種:合計で2~10質量%、
SiO2:3~12質量%、
Si:1~7質量%、
Mn:1~8質量%、
Li化合物(Li換算):0.03~0.7質量%、
Na化合物(Na換算)及びK化合物(K換算)のうち少なくとも一方:合計で1.0~3.5質量%
を含有し、残部がFe及び不可避的不純物からなり、
Li化合物含有量(Li換算値)を[Li]、Na化合物含有量(Na換算値)を[Na]、K化合物含有量(K換算値)を[K]としたとき、下記数式(1)を満たす組成であり、
前記被覆剤の被覆率が22~45質量%である
低水素系被覆アーク溶接棒。
A low hydrogen-based coated arc welding rod in which a steel core wire is coated with a coating agent,
The coating agent is
Metal carbonate (CO 2 equivalent): 8-25% by mass,
Metal fluoride (F conversion): 2 to 15% by mass,
At least one of TiO 2 , ZrO 2 and Al 2 O 3 : 2 to 10% by mass in total,
SiO 2 : 3 to 12% by mass,
Si: 1-7% by mass,
Mn: 1 to 8% by mass,
Li compound (Li conversion): 0.03 to 0.7% by mass,
At least one of Na compound (Na conversion) and K compound (K conversion): 1.0 to 3.5% by mass in total
And the balance consists of Fe and inevitable impurities,
When the Li compound content (Li conversion value) is [Li], the Na compound content (Na conversion value) is [Na], and the K compound content (K conversion value) is [K], the following formula (1) And a composition that satisfies
A low hydrogen-based coated arc welding rod having a coating ratio of 22 to 45 mass%.
- 前記被覆剤は、Cが0.1質量%以下に規制されている請求項1に記載の低水素系被覆アーク溶接棒。 The low hydrogen-based coated arc welding rod according to claim 1, wherein C is regulated to 0.1% by mass or less.
- 前記被覆剤は、更に、Al及びMgのうち少なくとも一方:合計で0.2~2質量%を含有する請求項1に記載の低水素系被覆アーク溶接棒。 The low hydrogen-based coated arc welding rod according to claim 1, wherein the coating further contains at least one of Al and Mg: 0.2 to 2% by mass in total.
- 前記鋼心線は、軟鋼又は低合金鋼からなる請求項1に記載の低水素系被覆アーク溶接棒。 The low hydrogen-based coated arc welding rod according to claim 1, wherein the steel core wire is made of mild steel or low alloy steel.
- 前記被覆剤は、更に、Cr及びMoのうち少なくとも一方:合計で0.1~3質量%を含有する請求項1~4のいずれか1項に記載の低水素系被覆アーク溶接棒。 The low hydrogen-based coated arc welding rod according to any one of claims 1 to 4, wherein the coating further contains at least one of Cr and Mo: a total of 0.1 to 3% by mass.
- 前記被覆剤は、更に、
Ti:0.2~2.0質量%、および
B化合物(B換算):0.02~0.3質量%
を含有する請求項1~4のいずれか1項に記載の低水素系被覆アーク溶接棒。 The coating further comprises:
Ti: 0.2 to 2.0% by mass, and B compound (B conversion): 0.02 to 0.3% by mass
The low hydrogen-based coated arc welding rod according to any one of claims 1 to 4, comprising: - 前記被覆剤は、更に、
Ni:0.5~10質量%、
Ti:0.2~2.0質量%、および
B化合物(B換算):0.02~0.3質量%
を含有する請求項1~4のいずれか1項に記載の低水素系被覆アーク溶接棒。 The coating further comprises:
Ni: 0.5 to 10% by mass,
Ti: 0.2 to 2.0% by mass, and B compound (B conversion): 0.02 to 0.3% by mass
The low hydrogen-based coated arc welding rod according to any one of claims 1 to 4, comprising: - 前記被覆剤は、更に、
Ni:0.5~10質量%、および
Cr及びMoのうち少なくとも一方:合計で0.1~3質量%
を含有する請求項1~4のいずれか1項に記載の低水素系被覆アーク溶接棒。 The coating further comprises:
Ni: 0.5 to 10% by mass, and at least one of Cr and Mo: 0.1 to 3% by mass in total
The low hydrogen-based coated arc welding rod according to any one of claims 1 to 4, comprising: - 前記被覆剤は、更に、
Ni:0.5~10質量%、
Cr及びMoのうち少なくとも一方:合計で0.1~3質量%、および
B化合物(B換算):0.02~0.3質量%
を含有する請求項1~4のいずれか1項に記載の低水素系被覆アーク溶接棒。 The coating further comprises:
Ni: 0.5 to 10% by mass,
At least one of Cr and Mo: 0.1 to 3% by mass in total, and B compound (B conversion): 0.02 to 0.3% by mass
The low hydrogen-based coated arc welding rod according to any one of claims 1 to 4, comprising: - 前記被覆剤は、更に、
Ni:0.5~10質量%、
Cr及びMoのうち少なくとも一方:合計で0.1~3質量%、
Ti:0.2~2.0質量%、および
B化合物(B換算):0.02~0.3質量%
を含有する請求項1~4のいずれか1項に記載の低水素系被覆アーク溶接棒。 The coating further comprises:
Ni: 0.5 to 10% by mass,
At least one of Cr and Mo: 0.1 to 3% by mass in total,
Ti: 0.2 to 2.0% by mass, and B compound (B conversion): 0.02 to 0.3% by mass
The low hydrogen-based coated arc welding rod according to any one of claims 1 to 4, comprising:
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MYPI2016702453A MY184309A (en) | 2014-01-07 | 2014-12-25 | Low-hydrogen type coated arc welding electrode |
KR1020167017987A KR101827193B1 (en) | 2014-01-07 | 2014-12-25 | Low-hydrogen type coated arc welding electrode |
CN201480072045.8A CN105873717B (en) | 2014-01-07 | 2014-12-25 | Low hydrogen system coated electrode |
SG11201604856XA SG11201604856XA (en) | 2014-01-07 | 2014-12-25 | Low-hydrogen type coated arc welding electrode |
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JP2014001073A JP6216642B2 (en) | 2014-01-07 | 2014-01-07 | Low hydrogen coated arc welding rod |
JP2014-001073 | 2014-01-07 |
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KR (1) | KR101827193B1 (en) |
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WO2023080043A1 (en) * | 2021-11-05 | 2023-05-11 | 株式会社神戸製鋼所 | Ni-base alloy coated arc welding rod |
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MY184309A (en) | 2021-03-31 |
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CN105873717B (en) | 2018-12-21 |
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JP6216642B2 (en) | 2017-10-18 |
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