WO2015100730A1 - Write-through vacuum evaporation system and a method therefor - Google Patents
Write-through vacuum evaporation system and a method therefor Download PDFInfo
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- WO2015100730A1 WO2015100730A1 PCT/CN2014/070083 CN2014070083W WO2015100730A1 WO 2015100730 A1 WO2015100730 A1 WO 2015100730A1 CN 2014070083 W CN2014070083 W CN 2014070083W WO 2015100730 A1 WO2015100730 A1 WO 2015100730A1
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- 238000000034 method Methods 0.000 title claims abstract description 50
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/54—Controlling or regulating the coating process
- C23C14/542—Controlling the film thickness or evaporation rate
- C23C14/545—Controlling the film thickness or evaporation rate using measurement on deposited material
- C23C14/546—Controlling the film thickness or evaporation rate using measurement on deposited material using crystal oscillators
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/04—Coating on selected surface areas, e.g. using masks
- C23C14/042—Coating on selected surface areas, e.g. using masks using masks
Definitions
- the invention relates to a vacuum evaporation system applied to coating processing, in particular to a direct writing vacuum evaporation system based on a nano control system, which can realize direct evaporation processing of single layer patterns, arrays and multilayer composite structures.
- the preparation of quantum functional devices is an important foundation for quantum control research.
- the advanced preparation and processing technology for high-precision, high-quality quantum functional devices is the basis for the success of research and application in this field.
- the mainstream practice is to use mature microelectronic devices and integrated chip processing technologies, such as lithography technology, electron beam pattern writing technology, coating deposition technology, etc., and integrate these processing technologies.
- the advantage is the degree of integration. High, high precision and good repeatability, but there are also problems of expensive acquisition of professional instrument systems, complicated preparation processes and impurity contamination.
- vacuum evaporation technology has been effectively applied to the fabrication of artificial quantum functional devices and materials.
- the traditional vacuum evaporation system including the electron beam generating device, vacuum evaporation chamber, vacuum system and sample chamber, is based on the principle that the solid material is heated in a high vacuum environment, sublimated or evaporated and deposited on the sample stage. On the surface of the substrate, a coating is formed.
- the conventional vacuum evaporation technique can realize a simple preparation for a quantum functional device, since it can only coat the surface of the substrate substrate, preparation such as a single layer pattern, a nano array, and a multilayer composite structure cannot be directly realized.
- Chinese patent CN102011096A proposes a vacuum evaporation system which can control the distribution and composition of the evaporating gas flow.
- the invention can not only realize the evaporation uniformity of a large area by the design of the shape of the nozzle taper and the guide plug of the evaporating gun, but also adjust the guide plug by adjusting the guide plug. With the relative position of the nozzle, a fixed-area, multi-component evaporation coating can be realized. However, since the substrate is fixed during the vaporization process, only a certain thickness of the surface plating layer can be formed, and the coating of a specific geometry cannot be directly realized.
- Chinese patent CN101985736A proposes a multi-station gradient film coating device, which has a set of substrate transposition mechanism, the substrate to be plated can be automatically replaced in a vacuum chamber, and a non-uniform film can be realized by a specific mask mechanism. Plating.
- a masking mechanism in the device can only be coated with one type of variable density sheet. Different types of variable density sheets need to be replaced with different masking mechanisms, which are complicated to operate and cannot be directly completed for various single layers and multiple Quantum work in the form of layers and arrays Capable device structure requirements.
- the object of the present invention is to provide a new vacuum evaporation coating system for solving the single coating structure existing in the prior art, and it is impossible to separately complete the complicated structural requirements of high precision and good quality, and after "grafting" in the field of microelectronic processing. Chemical processes, impurities, process cross-contamination and damage caused by complex processes.
- a direct write vacuum evaporation system comprising an electron beam generating device, a vacuum evaporation chamber, a vacuum system, a sample chamber, a driver, a multi-channel signal collection and conditioning module, a main control computer, a quantum detection station, a control cabinet, a display and detection module .
- the sample chamber introduces a nano-migration positioning sample stage and a masking mechanism on the basis of maintaining the structure of the sample chamber of the existing vacuum evaporation device, and the masking mechanism is located below the nano-positioning positioning sample stage.
- the mask mechanism converts the high purity gaseous target beam evaporated in the vacuum evaporation chamber into a gas target beam having a nanometer size and is deposited directly on the substrate substrate.
- the nano-shift positioning sample stage is mainly composed of a base, a flexible mechanism, a nano-grating sensor, a sample stage, a piezoelectric ceramic actuator, a pre-tightening screw and a sample holder;
- the sample stage is located at the center of the base, and the sample stage is connected to the base by a flexible mechanism; the sample base is used to fix the substrate substrate; the flexible mechanism is composed of a flexible rod hinged by a flexible hinge; the flexible hinge is pressed Elastic deformation occurs under the action of the electric ceramic actuator thrust, and the movement of the piezoelectric ceramic actuator is transmitted to the sample stage through the flexible rod; in addition, the signal line of the piezoelectric ceramic actuator is connected to the driver.
- a through hole is formed in the middle of the adjacent sides of the base, and a piezoelectric ceramic actuator is mounted inside.
- One end of the piezoelectric ceramic actuator is connected with the pre-tightening screw, and the pre-tightening screw is threaded on the base, and the pressure is applied.
- the other end of the electric ceramic actuator is in contact with the flexible mechanism; the pre-tightening force of the piezoelectric ceramic actuator is adjusted by adjusting the pre-tightening screw. After the piezoelectric ceramic actuator is energized, one end is extended in contact with the flexible mechanism, and the sample stage is pushed by the flexible mechanism;
- a nano-grating sensor is installed at an intermediate position of the other two adjacent sides of the pedestal, and the nano-grating signal is collected and then transmitted to the multi-channel signal modulating and conditioning module;
- the main control computer comprises a trajectory generation module, a tracking control module, a positioning control module and a quantum detection station positioning control module.
- the input end of the main control computer is connected with the multi-channel signal concentrating and modulating module, and the output end is connected to the driver and the control cabinet.
- the quantum detection station positioning control module of the main control computer is connected to the quantum detection station.
- the multi-channel signal collection and processing module transmits a coating rate feedback signal, a nano-grating signal and a laser position signal respectively corresponding to the trajectory generation mode of the main control computer. Block, tracking control module and positioning control module.
- the trajectory generation module is mainly composed of a film thickness meter, a trajectory generation module high-speed signal collection and conditioning interface module, a coating rate control algorithm module, and a reference trajectory generation algorithm module.
- the film thickness meter detects the coating rate signal of the substrate substrate in real time and transmits it to the multi-channel signal collection and conditioning module. After conditioning, it is converted into a digital signal and transmitted to the trajectory generation module for high-speed signal collection and conditioning. After the interface module is converted into the coating rate information, it is transmitted to the coating rate control algorithm module to obtain the coating processing time and the moving rate and direction of the nano-shift positioning sample stage, and then transmitted to the reference trajectory generation algorithm module to generate a reference for the nano-shift positioning sample stage. The motion trajectory is transmitted to the tracking control module and the control cabinet, and the control cabinet transmits the reference motion trajectory to the display and detection module and displays it.
- the tracking control module is composed of a tracking control module high-speed signal collection and conditioning interface module, a nano tracking controller module and a tracking control signal amplification driving module;
- the multi-channel signal collection and conditioning module collects the nano-grating signal for conditioning, and then converts it into a digital signal, which is transmitted to the tracking control module in the tracking control module for high-speed signal collection and conditioning interface module, and is transformed into the position information of the nano-shift positioning sample station. And passed to the nano tracking controller module, the nano tracking controller module transmits the actual movement track of the nanometer positioning sample table and the substrate substrate to the control cabinet, and simultaneously compares the position information with the reference motion track to obtain tracking control.
- the command is transmitted to the tracking control signal amplification driving module, amplified, and transmitted to the driver and the control cabinet, and the driver drives the piezoelectric ceramic actuator to move, thereby controlling the nano-positioning positioning sample stage and the substrate substrate fixed thereon
- the required trajectory movement is mainly composed of a laser ruler, a positioning control module high-speed signal concentrating and conditioning interface module, a nano positioning controller module and a positioning control signal amplification driving module;
- the position signal of the substrate substrate is transmitted to the nano positioning controller module, and the nano positioning controller module feeds back a positioning control command to transmit the actual position of the nanometer positioning sample stage and the substrate substrate to the control cabinet, and
- the positioning control command is transmitted to the positioning control signal to amplify the driving module to be amplified and transmitted to the driver and the control cabinet; the driver drives the piezoelectric ceramic actuator to move, and the control cabinet according to the transmitted actual position signal, the amplified positioning control command and the combined reference position Information, coordinate the function of each function module, and also display through the display and detection module.
- the quantum detection station positioning control module is composed of a high-speed signal collection and conditioning interface module of a quantum detection station positioning control module, a quantum detection station positioning controller module, and a quantum detection station positioning control signal amplification driving module.
- the main function of the quantum detection station positioning control module is to control the quantum detection station to carry the quantum effect detection by carrying the substrate substrate to the set reference position.
- Quantum detection station positioning control module high-speed signal collection and conditioning interface module collects quantum detection station position signals and performs Conditioning, turning into a digital signal; and transmitting to the quantum detection station positioning controller module, the quantum detection station positioning controller module generates a positioning control instruction; transmitting to the quantum detection station positioning control signal amplification driving module, performing amplification, and then outputting to the quantum detection
- the stage controls the quantum detection stage to carry the substrate substrate to a set reference position for quantum effect detection.
- the information of the actual position of the quantum detection station is obtained and transmitted to the control cabinet, and displayed through the display and detection module;
- the method of a direct write vacuum evaporation system of the present invention is as follows:
- Step 1 Prepare, according to the needs of coating processing, place the corresponding target in the vacuum evaporation chamber, and fix the substrate substrate on the nano-positioning positioning sample stage through the sample holder.
- Step 2 Vacuuming, vacuuming the evaporation chamber and the sample chamber under vacuum and maintaining the vacuum.
- Step 3 positioning, using the host computer to move the substrate substrate to a specified reference position;
- the laser scale measures the position signal of the nanometer-shifted sample stage and the substrate substrate in real time, and transmits the laser position signal to the multi-channel signal collection and conditioning module;
- the nano positioning controller module obtains the actual position information of the nanometer positioning sample stage according to the laser position signal, and compares the reference position to be reached, and generates a corresponding positioning control instruction according to the difference of the position;
- the amplification driving module amplifies the positioning control command and transmits it to the driver, and drives the piezoelectric ceramic actuator of the nanometer positioning sample stage through the driver.
- the specific operation process is: after the piezoelectric ceramic actuator is extended The lower end is fixed with the pre-tightening screw, the upper end pushes the flexible mechanism, the flexible hinge is elastically deformed, and the sample stage is pushed by the flexible rod; the sample stage carries the substrate substrate to the specified reference position to prepare for the later coating.
- Step 4 Evaporation of the target:
- the electron beam generating device emits an electron beam into the vacuum evaporation chamber, controls the direction of the electron beam through the magnetic field, strikes the target and evaporates it into a high-purity gaseous target beam, and enters the sample chamber;
- Step 5 Target beam deposition coating: A high-purity gaseous target beam entering the sample chamber. Under the action of the mask mechanism, the gaseous target beam is converted into a precisely controllable collimated target gas, and is nanometer-sized. The beam current is deposited directly on a substrate substrate immobilized on a nano-migration positioning sample stage, the nano-scale size being determined by the corresponding template scale accuracy.
- Step 6 Specimen-specific trajectory movement: The substrate computer is controlled by the main control computer to form a geometric pattern conforming to the motion trajectory on the substrate substrate, and the coating process of the quantum functional device of the complex topology is completed;
- the film thickness meter in the track generation module is used for real-time detection of the coating rate signal of the substrate substrate, and is transmitted to the multi-channel signal collection and conditioning module;
- the coating rate control algorithm module uses the coating rate information, combined with the coating processing requirements of the quantum functional device, to obtain the coating processing time and the moving rate and direction of the nano-shift positioning sample stage, and then transmit it to the reference trajectory generation algorithm module.
- the reference trajectory generation algorithm module generates a reference motion trajectory of the nano-shift positioning sample stage, and transmits the reference motion trajectory to the tracking control module and the control cabinet, and the control cabinet transmits the reference motion trajectory to the display and detection module and displays it;
- the piezoelectric ceramic actuator is elongated after being energized, and the sample stage is driven by the flexible mechanism, and the nano-grating sensor collects the nano-grating signal and then transmits it to the multi-channel signal collection and conditioning module;
- the multi-channel signal collection and conditioning module collects the nano-grating signal for conditioning, and then transmits it to the tracking control module for high-speed signal collection and conditioning interface module, and then converts to the position information of the nano-shift positioning sample station, and transmits it to the nano tracking control.
- the nano tracking controller module transmits the actual motion track of the nanometer positioning sample stage and the substrate substrate to the control cabinet, and compares the actual motion track with the reference motion track, calculates the tracking control command, and transmits the tracking control signal to the amplification. After driving the module, the tracking control command is amplified and transmitted to the driver and the control cabinet;
- the driver drives the piezoelectric ceramic actuator to control the substrate substrate to complete the trajectory movement required for the quantum functional device, and complete the geometric coating processing required for the quantum functional device.
- Step 8 Quantum effect detection: After the substrate substrate coating process is completed, the substrate substrate is taken out from the sample chamber, and the substrate substrate is fixed on the quantum detection stage, and the quantum detection station positioning control module controls the quantum detection stage. The position of the quantum effect detection of the processed sample on the substrate substrate.
- the specific operation process is as follows: the quantum detection station positioning control module high-speed signal collection and conditioning interface module is collected into the quantum detection station position signal, and is processed and converted into a digital signal; passed to the quantum detection station positioning controller module to generate quantum The detection station positioning control command is transmitted to the quantum detection station positioning control signal amplification driving module, amplified, and then output to the quantum detection station, and the quantum detection station controls the substrate substrate to reach the set reference position for quantum effect detection.
- the present invention proposes a direct-write vacuum evaporation system method, and proposes and develops an ultra-precision robust tracking algorithm for nano-shifting systems from the control theory, and designs and models the nano-micro-motion platform.
- the combination realizes ultra-precise tracking of the nano-shift positioning table, which effectively improves the accuracy, efficiency and function of the direct-write vacuum evaporation coating.
- FIG. 1 is a schematic view of a device of a conventional vacuum evaporation system
- FIG. 3 is a schematic diagram of a prototype of a direct write vacuum evaporation system provided by the present invention.
- FIG. 8 is a schematic diagram of a positioning control module of a direct write vacuum evaporation system provided by the present invention.
- the nano-shift positioning sample stage 6 is a two-degree-of-freedom nano-platform capable of translation in two directions along the X and Y axes in the xy plane
- the nano-grating sensor 6-4 has two, respectively, vertically mounted In the middle position between the upper side and the right side of the base 6-1, corresponding to the mounting positions of the pre-tightening screws 6-8 and the piezoelectric ceramic actuators 6-7, the nano-grating sensor 6-4 is used to detect the sample stage in real time.
- the displacement information in both the X and Y directions that is, the nanograting signal.
- the specific implementation process of the nano-positioning positioning sample stage 6 is: When the piezoelectric ceramic actuator 6-7 is energized, the piezoelectric ceramic actuator 6-7 is elongated, and the piezoelectric ceramic actuator on the left side is used. After 6-7 extension, since the lower end is held by the pre-tightening screw 6-8, only the flexible mechanism 6-6-thrust can be given forward, and the flexible hinge 6-4 acts on the thrust of the piezoelectric ceramic actuator 6-7. The slight elastic deformation occurs, and the flexible rod 6-3 of the flexible mechanism 6-6 moves forward through the flexible hinge 6-4, and the movement of the piezoelectric ceramic actuator 6-7 is transmitted to the sample stage 6 through the flexible rod 6-3.
- the upper nanograting sensor 6-4 will collect the displacement information of the sample stage 6-5 along the X direction, that is, the nano grating signal, and then The nano-grating signal is transmitted to the multi-channel signal modulating and conditioning module 12; when the lower piezoelectric ceramic actuator 6-7 is extended, since the lower end is held by the pre-tightening screw 6-8, the flexible mechanism 6-6 can only be given upward.
- a thrust, flexible hinge 6-4 produces a micro-elastic under the action of the piezoelectric ceramic actuator 6-7 thrust Deformation, the flexible rod 6-3 of the flexible mechanism 6-6 will move forward through the flexible hinge 6-4, and the movement of the piezoelectric ceramic actuator 6-7 is transmitted to the sample stage 6-5 through the flexible rod 6-3, and then Pushing the middle sample stage 6-5 to move in the Y direction, the right nano-grating sensor 6-4 will collect the displacement information of the sample stage 6-5 in the Y direction, that is, the nano-grating signal, and then the nano-grating signal Passed to the multi-channel signal collection and conditioning module 12;
- the sample stage 6-5 is square, and four sample holders 6-9 are fixed at four corner positions for fixing the substrate substrate 7.
- the substrate substrate 7 is used for depositing a vaporized gaseous target, and the nanometer-positioned sample stage 6 is used to perform a specific ultra-precision trajectory movement to complete the coating of the topography of the geometric figure or the quantum functional device, thereby realizing Precisely write-through coating.
- the nano-positioning positioning sample stage 6 is fixed in the sample chamber 4 through a bolt hole on the base 6-1, and the mask mechanism 5 is directly mounted on the inner wall of the sample chamber 4, and the nano-positioning positioning sample stage is Below the 6 is extended from the sample chamber 4 by a rod, connected to the motor, and the position of the mask mechanism 5 is controlled by the motor.
- the mask mechanism 5 converts the high-purity gaseous target beam evaporated in the vacuum evaporation chamber 2 into a gas target beam having a nanometer size and is directly deposited on the substrate substrate 7.
- the nano-shift positioning sample stage 6 under the action of the tracking control module 14 and the positioning control module 15 of the main control computer 8 carries the substrate substrate 7 to achieve nano-scale precision motion.
- the main control computer 8 includes four modules: a trajectory generation module 13, a tracking control module 14, a positioning control module 15, and a quantum detection station positioning control module 16, and an input terminal of the main control computer 8 and a multi-channel signal modulating module 12 Connected, the output is connected to the driver 11 and the controller 9.
- the quantum detection station positioning control module 16 of the main control computer 8 is connected to the quantum detection 17, and the multi-channel signal collection and processing module 12 transmits the collected coating rate feedback signal to the trajectory generation module 13 of the main control computer 8, and the nanometers of the collection are collected.
- the raster signal is passed to the tracking control module 14 of the host computer 8, and the collected laser position signal is transmitted to the positioning control module 15 of the host computer 8.
- the master computer 8 controls the nano-shift positioning sample stage 6 through the driver 11 to complete the nano-scale precision motion.
- the trajectory generating module 13 is composed of a film thickness meter 13-1, a trajectory generating module high speed signal concentrating and conditioning interface module 13-2, a coating rate control algorithm module 13-3, and a reference trajectory generating algorithm module 13-4.
- the probe of the film thickness meter 13-1 is placed inside the sample chamber 4 for detecting the coating rate signal of the substrate substrate 7 in real time, and transmitting the coating rate feedback signal to the multi-channel signal collection and conditioning module 12,
- the signal collection and processing module 12 adjusts the coating rate feedback signal collected by the signal, and then converts it into a digital signal that can be processed by the computer, and then transmits it to the track generation module in the track generation module 13 for the high-speed signal collection and conditioning interface module 13 -2, the trajectory generation module high-speed signal concentrating and conditioning interface module 13-2 converts the coating rate feedback signal into coating rate information, and then transmits it to the coating rate control algorithm module 13-3, and the coating rate control algorithm module 13- 3 Using the coating rate information, combined with the coating processing requirements of the quantum functional device,
- the tracking control module 14 is composed of a tracking control module high-speed signal collection and conditioning interface module 14-1, a nano tracking controller module 14-2, and a tracking control signal amplification driving module 14-3;
- the set conditioning module 12 modulates the collected nano-grating signals and converts them into digital signals that can be processed by the computer, and transmits them to the tracking control module in the tracking control module 14 for high-speed signal collection and conditioning interface module 14-1, tracking control.
- the module high speed signal acquisition and conditioning interface module 14-1 converts the nano-grating signal into position information of the nano-positioning positioning sample stage 6 and transmits the position information to The nano tracking controller module 14-2, the nano tracking controller module 14-2, obtains the actual motion track of the nanometer positioning sample stage 6 and the substrate substrate 7 according to the transmitted position information, and transmits the actual motion track to the control cabinet 9, On the other hand, the position information is compared with the reference motion trajectory transmitted by the reference trajectory generation algorithm module 13-4, and the tracking control command is calculated according to the error, and the tracking control command is transmitted to the tracking control signal amplification driving module 14-3. Tracking control signal amplification driver module
- the 14-3 amplifies the tracking control command, and transmits the amplified tracking control command to the driver 11 and the control cabinet 9, and the driver 11 drives the piezoelectric ceramic actuator 6-7 to move, thereby controlling the nano-positioning positioning sample stage 6 and fixing it
- the substrate substrate 7 thereon completes the desired trajectory movement.
- the control cabinet 9 coordinates the functional movements of the functional modules according to the actual motion trajectory transmitted, the amplified tracking control command, and the reference motion trajectory information transmitted by the reference trajectory generation algorithm module 13-4, and is also provided by the display and detection module 10 display.
- the positioning control module 15 is mainly composed of a laser scale 15-1, a positioning control module, a high-speed signal collection and conditioning interface module.
- nano positioning controller module 15-3 nano positioning controller module 15-4;
- the probe of the laser scale 15-1 is fixed on the outer wall of the sample chamber 4, and the emitted laser light is applied to the nanometer positioning sample stage 6 through the glass on the outer wall of the sample chamber 4, and the laser scale 15-1 measures the nanometer displacement in real time.
- the position signal of the sample stage 6 and the substrate substrate 7 fixed thereon is transmitted to the multiplexed signal conditioning module 12 by the measured laser position signal.
- the positioning control module high-speed signal collection and conditioning interface module 15-2 is configured to receive the laser position signals collected by the multi-channel signal collection and processing module 12, and obtain the positions of the nano-positioning sample 6 and the substrate substrate 7.
- the signal is transmitted to the nano-positioning controller module 15-3, and the nano-positioning controller module 15-3 utilizes the laser position signal and generates feedback for nano-shift positioning by suppressing the influence of various external disturbances and vibrations.
- the positioning control command of the sample stage 6 obtains the actual position of the nanometer positioning sample stage 6 and the substrate substrate 7 based on the transmitted laser position signal, and transmits it to the control cabinet 9, and transmits the positioning control command to the other hand.
- the positioning control signal amplifying driving module 15-4 amplifies the positioning control command and transmits the amplified positioning control command to the driver 11 and the control cabinet 9; the driver 11 drives the piezoelectric
- the ceramic actuator 6-7 moves to control the nano-positioning positioning sample stage 6 and the substrate substrate 7 fixed thereon to realize the system nanometer level Precision positioning requirements; cabinet 9 according to the actual position signal being transmitted over the amplified positioning control instruction position information and incorporated herein by reference, coordinate the function module harmonization also be displayed on the display 10 and the detection module.
- the reference position information is the position where the nanometer positioning sample stage 6 finally arrives, and is the initial position information originally set by the panel of the control cabinet 9.
- the nano positioning controller module 15-3 of the positioning control module 15 is positioned according to the nanometer shift.
- the actual position information of the sample stage 6 is compared with the reference position to be finally arrived, and according to the difference of the positions, a corresponding control command is obtained, and the nano-positioning positioning sample stage 6 is controlled to reach the set reference position.
- the quantum detection station positioning control module 16 is configured by a quantum detection station positioning control module for high-speed signal collection and conditioning
- the port module 16-1, the quantum detecting station positioning controller module 16-2, and the quantum detecting station positioning control signal amplifying driving module 16-3 are configured.
- the main function of the quantum detecting station positioning control module 16 is to control the quantum detecting station 17 to carry the substrate. The substrate reaches the set reference position for quantum effect detection.
- the quantum detection station positioning control module high-speed signal acquisition and conditioning interface module 16-1 is used to collect and adjust the quantum detection station position signal of the built-in sensor set of the quantum detection station 17, and convert it into a digital signal that the computer can process;
- the quantum detection stage position signal is transmitted to the quantum detection stage positioning controller module 16-2, and the quantum detection stage positioning controller module 16-2 is compared with the final reference position according to the quantum detection stage position signal, according to the position The difference is generated by a quantum detection station positioning control instruction for quantum detection; and the quantum detection stage positioning control instruction is transmitted to the quantum detection station positioning control signal amplification driving module 16-3, and the quantum detection station positioning control signal amplification driving module 16- 3 amplifying the quantum detection stage positioning control command, and outputting the amplified quantum detection stage positioning control command to the quantum detecting station 17, and controlling the quantum detecting station 17 to carry the substrate substrate 7 to the set reference position for quantum Effect detection.
- the control cabinet 9 communicates with the electron beam generating device 1, the vacuum system 3, the main control computer 8 and the sample chamber 4, comprehensively processes the information transmitted by each module, ensures information interaction and coordinated operation between the functional modules, and monitors each The module functions coordinately run.
- the display and detection module 10 is controlled by the control cabinet 9, synthesizes the substrate motion state and film thickness information, displays the processing process online, and monitors in real time.
- the method of a direct write vacuum evaporation system of the present invention is as follows:
- Step 1 Preparation, according to the coating processing requirements, the corresponding target gold is placed in the vacuum evaporation chamber 2, and the substrate substrate 7 is fixed on the nano-positioning positioning sample stage 6 through the sample holder 6-9.
- the positioning control command is amplified by the positioning control signal amplification driving module 15-4 and transmitted to the driver 11, and the piezoelectric ceramic actuator 6-7 of the nano-positioning positioning sample stage 6 is driven by the driver 11 to be specific.
- the operation process is:
- the nano tracking controller module 14-2 compares the position information with the reference motion trajectory transmitted by the reference trajectory generation algorithm module 13-4, and calculates a tracking control command according to the error, and transmits the tracking control command to the tracking control signal to amplify
- the drive module 14-3, the tracking control signal amplification drive module 14-3 amplifies the tracking control command, and transmits the amplified tracking control command to the driver 11 and the control cabinet 9;
- the driver 11 drives the piezoelectric ceramic actuator 6-7 to move, and the flexible hinge 6-2 transmits the movement of the piezoelectric ceramic actuator 6-7 to the sample stage 6-5 by the slight elastic deformation of the self material, the sample stage 6-5 carries the substrate substrate 7 to complete the trajectory movement required by the quantum functional device, thereby completing the geometric pattern coating process required for the quantum functional device.
- control cabinet 9 communicates with the electron beam generating device 1, the vacuum system 3, the main control computer 8 and the sample chamber 4, comprehensively processes the information transmitted by each module, ensures information interaction and cooperative operation between the functional modules, and monitors each module.
- the function is coordinated, and the movement track, positioning information and film thickness information of the nano-positioning positioning sample stage 6 and the substrate substrate 7 are transmitted to the display and detection module 10, and the processing process is displayed online and monitored in real time.
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Abstract
Provided are a write-through vacuum evaporation system and a method therefor, belonging to the field of film-plating processing. The apparatus comprises an electron beam generating device, a vacuum evaporation chamber, a vacuum system, a sample chamber, a driver, a multi-channel signal acquiring and conditioning module, a main control computer, a quantum detection platform, a control cabinet, and a display and detection module. The method comprises: step 1, preparation; step 2: vacuum pumping; step 3, positioning; step 4, target material evaporation; step 5, film-plating by the deposition of a target material beam; step 6, movement of the sample stage in a specific track; step 7, judgement; step 8, quantum effect detection; and step 9, whether there is a quantum effect or not. The write-through vacuum evaporation system overcomes the film-plating mechanism of sample fixing in an existing vacuum evaporation system, and controls the evaporating material for plating a film, in a write-through form, onto a surface of a substrate in an ultra-precise movement, such that the processing requirements of graphic patterns, dot matrix and multilayer structures in preparation of quantum functional devices are achieved and the precision, efficiency and functions of the vacuum evaporation film-plating are effectively improved.
Description
一种直写式真空蒸发系统及其方法 Direct write vacuum evaporation system and method thereof
技 术 领 域 Technical field
本发明涉及一种应用于镀膜加工的真空蒸发系统, 尤其涉及一种基于纳米操控系统的直 写式真空蒸发系统, 可实现对单层图样、 阵列及多层复合结构的直接蒸镀加工。 背 景 技 术 The invention relates to a vacuum evaporation system applied to coating processing, in particular to a direct writing vacuum evaporation system based on a nano control system, which can realize direct evaporation processing of single layer patterns, arrays and multilayer composite structures. Background technique
随着人们对微观世界的深入认识, 器件单元在趋近量子特征尺度的量子激发、 弛豫、 输 运等行为逐步被揭示和研究, 并可能通过改变各种可控条件, 实现量子调控。 而量子功能器 件的制备, 是量子调控研究的重要基础, 针对高精度、 高品质量子功能器件的先进制备和加 工技术, 是这一领域研究和应用的成功之本。 目前主流的做法是借用成熟的微电子器件和集 成化芯片加工技术, 如光刻图形技术、 电子束图形刻写技术、 镀膜沉积技术等, 并把这些加 工技术整合在一起, 其优点是集成化程度高, 精度高, 重复性好, 但也存在着专业仪器系统 购置昂贵、 制备工序复杂及杂质污染的问题。 With the deep understanding of the microcosm, the quantum excitation, relaxation, and transport of the device unit approaching the quantum feature scale are gradually revealed and studied, and quantum control can be realized by changing various controllable conditions. The preparation of quantum functional devices is an important foundation for quantum control research. The advanced preparation and processing technology for high-precision, high-quality quantum functional devices is the basis for the success of research and application in this field. At present, the mainstream practice is to use mature microelectronic devices and integrated chip processing technologies, such as lithography technology, electron beam pattern writing technology, coating deposition technology, etc., and integrate these processing technologies. The advantage is the degree of integration. High, high precision and good repeatability, but there are also problems of expensive acquisition of professional instrument systems, complicated preparation processes and impurity contamination.
真空蒸发技术作为一种成熟的材料加工制备方法, 已经有效应用于人工量子功能器件与 材料的制备。 传统真空蒸发系统, 包括电子束发生装置、 真空蒸发室、 真空系统及样品室等 主要部分, 其原理是将固体材料置于高真空环境中加热, 使之升华或蒸发并沉积于样品台上 的基片表面, 形成镀膜。 尽管传统真空蒸发技术可以实现针对量子功能器件的简单制备, 但 因其只能对衬底基片的表面镀膜, 无法直接实现诸如单层图样、 纳米阵列和多层复合结构的 制备。 而 "嫁接"传统微电子刻蚀加工工艺方式, 步骤复杂, 设备昂贵, 更由于去胶过程不 完备, 导致量子功能器件在加工过程中受到 "工序杂质" 的污染, 严重影响量子调控研究的 准确性, 难以满足现代量子科学的研究需要。 As a mature material processing and preparation method, vacuum evaporation technology has been effectively applied to the fabrication of artificial quantum functional devices and materials. The traditional vacuum evaporation system, including the electron beam generating device, vacuum evaporation chamber, vacuum system and sample chamber, is based on the principle that the solid material is heated in a high vacuum environment, sublimated or evaporated and deposited on the sample stage. On the surface of the substrate, a coating is formed. Although the conventional vacuum evaporation technique can realize a simple preparation for a quantum functional device, since it can only coat the surface of the substrate substrate, preparation such as a single layer pattern, a nano array, and a multilayer composite structure cannot be directly realized. The "grafting" traditional microelectronic etching process, the steps are complicated, the equipment is expensive, and the process of removing the glue is incomplete, which causes the quantum functional device to be contaminated by "process impurities" during the processing, which seriously affects the accuracy of quantum control research. Sex, it is difficult to meet the research needs of modern quantum science.
中国专利 CN102011096A提出了一种可控制蒸发气流分布和成分的真空蒸发系统, 该发 明通过蒸发枪的喷口锥形和导向塞形状的设计, 不仅能够实现大面积的蒸发均匀性, 而且通 过调节导向塞与喷口的相对位置, 可以实现定面积、 多组分的蒸发镀膜。 但是由于该系统在 蒸渡过程中基板是固定不动的, 因而只能生成一定厚度的表面镀层, 无法直接实现特定几何 形状的镀膜。 Chinese patent CN102011096A proposes a vacuum evaporation system which can control the distribution and composition of the evaporating gas flow. The invention can not only realize the evaporation uniformity of a large area by the design of the shape of the nozzle taper and the guide plug of the evaporating gun, but also adjust the guide plug by adjusting the guide plug. With the relative position of the nozzle, a fixed-area, multi-component evaporation coating can be realized. However, since the substrate is fixed during the vaporization process, only a certain thickness of the surface plating layer can be formed, and the coating of a specific geometry cannot be directly realized.
中国专利 CN101985736A提出了一种多工位渐变薄膜镀制设备, 该设备具有一套基片换 位机构, 待镀基片在真空室内能够自动更换, 通过特定的掩膜机构能够实现非均匀薄膜的镀 制。 但该设备中一套掩膜机构只能镀制一种类型的变密度片, 不同类型的变密度片则需要更 换不同的掩膜机构, 操作复杂, 并且无法直接完成针对各类单层、 多层和阵列形式的量子功
能器件结构要求。 Chinese patent CN101985736A proposes a multi-station gradient film coating device, which has a set of substrate transposition mechanism, the substrate to be plated can be automatically replaced in a vacuum chamber, and a non-uniform film can be realized by a specific mask mechanism. Plating. However, a masking mechanism in the device can only be coated with one type of variable density sheet. Different types of variable density sheets need to be replaced with different masking mechanisms, which are complicated to operate and cannot be directly completed for various single layers and multiple Quantum work in the form of layers and arrays Capable device structure requirements.
因此, 针对上述真空蒸发装置存在的不足, 非常有必要研制一种专门针对人工量子功能 器件和信息功能材料制备的纳米器件镀膜加工设备装置, 突破现有真空蒸发装置在这些研究 领域的应用瓶颈, 避免过分依赖 "嫁接"微电子加工领域的复杂工艺方法, 提高量子和材料 研究实验的有效性、 准确性和效率。 发 明 内 容 Therefore, in view of the shortcomings of the above vacuum evaporation device, it is very necessary to develop a nano device coating processing device specially prepared for artificial quantum functional devices and information functional materials, and break through the application bottleneck of the existing vacuum evaporation devices in these research fields. Avoid over-reliance on "grafting" complex processes in the field of microelectronics processing to improve the effectiveness, accuracy and efficiency of quantum and material research experiments. Invented content
本发明的目的在于提供一种全新的真空蒸发镀膜系统, 用以解决现有技术中存在的镀膜 结构单一, 无法单独完成高精度、 好品质的复杂结构要求, 以及 "嫁接"微电子加工领域后 复杂工艺方法带来的化学试剂、 杂质、 工艺交叉污染和破坏的问题。 The object of the present invention is to provide a new vacuum evaporation coating system for solving the single coating structure existing in the prior art, and it is impossible to separately complete the complicated structural requirements of high precision and good quality, and after "grafting" in the field of microelectronic processing. Chemical processes, impurities, process cross-contamination and damage caused by complex processes.
本发明为解决技术问题所釆取的技术方案是: The technical solution adopted by the present invention to solve the technical problem is:
一种直写式真空蒸发系统, 包括电子束发生装置、 真空蒸发室、 真空系统、 样品室、 驱 动器、 多路信号釆集调理模块、 主控计算机、 量子检测台、 控制柜、 显示与检测模块。 A direct write vacuum evaporation system, comprising an electron beam generating device, a vacuum evaporation chamber, a vacuum system, a sample chamber, a driver, a multi-channel signal collection and conditioning module, a main control computer, a quantum detection station, a control cabinet, a display and detection module .
所述的样品室在保持现有真空蒸发装置样品室结构的基础上, 引入纳米移定位样品台和 掩膜机构, 所述的掩膜机构位于纳米移定位样品台下方。 所述的掩膜机构将真空蒸发室中蒸 发出的高纯度气态靶材束转变为具有纳米尺度大小的气态靶材束流,直接沉积在衬底基片上。 The sample chamber introduces a nano-migration positioning sample stage and a masking mechanism on the basis of maintaining the structure of the sample chamber of the existing vacuum evaporation device, and the masking mechanism is located below the nano-positioning positioning sample stage. The mask mechanism converts the high purity gaseous target beam evaporated in the vacuum evaporation chamber into a gas target beam having a nanometer size and is deposited directly on the substrate substrate.
所述的纳米移定位样品台, 主要由基座、 柔性机构、 纳米光栅传感器、 样品台、 压电陶 瓷执行器、 预紧螺钉及样品夹具组成; The nano-shift positioning sample stage is mainly composed of a base, a flexible mechanism, a nano-grating sensor, a sample stage, a piezoelectric ceramic actuator, a pre-tightening screw and a sample holder;
所述的样品台位于基座的中心, 样品台四周通过柔性机构与基座相连; 样品台上用样品 夹具固定衬底基片; 柔性机构为通过柔性铰链铰接的柔性杆构成; 柔性铰链在压电陶瓷执行 器推力的作用下产生弹性变形, 通过柔性杆将压电陶瓷执行器的运动传递给样品台; 此外, 压电陶瓷执行器的信号线与驱动器相连。 The sample stage is located at the center of the base, and the sample stage is connected to the base by a flexible mechanism; the sample base is used to fix the substrate substrate; the flexible mechanism is composed of a flexible rod hinged by a flexible hinge; the flexible hinge is pressed Elastic deformation occurs under the action of the electric ceramic actuator thrust, and the movement of the piezoelectric ceramic actuator is transmitted to the sample stage through the flexible rod; in addition, the signal line of the piezoelectric ceramic actuator is connected to the driver.
所述基座的相邻两侧面中间位置开有通孔, 内部安装有压电陶瓷执行器, 压电陶瓷执行 器的一端与预紧螺钉相连, 预紧螺钉通过螺紋安在基座上, 压电陶瓷执行器的另一端与柔性 机构接触;通过调节预紧螺钉,调节压电陶瓷执行器预紧力的大小。压电陶瓷执行器通电后, 与柔性机构接触一端伸长, 通过柔性机构推动样品台运动; A through hole is formed in the middle of the adjacent sides of the base, and a piezoelectric ceramic actuator is mounted inside. One end of the piezoelectric ceramic actuator is connected with the pre-tightening screw, and the pre-tightening screw is threaded on the base, and the pressure is applied. The other end of the electric ceramic actuator is in contact with the flexible mechanism; the pre-tightening force of the piezoelectric ceramic actuator is adjusted by adjusting the pre-tightening screw. After the piezoelectric ceramic actuator is energized, one end is extended in contact with the flexible mechanism, and the sample stage is pushed by the flexible mechanism;
基座的另两个相邻侧面中间位置安装纳米光栅传感器, 釆集纳米光栅信号, 然后传递给 多路信号釆集调理模块; A nano-grating sensor is installed at an intermediate position of the other two adjacent sides of the pedestal, and the nano-grating signal is collected and then transmitted to the multi-channel signal modulating and conditioning module;
所述的主控计算机包括轨迹生成模块、 跟踪控制模块、 定位控制模块以及量子检测台定 位控制模块, 主控计算机的输入端与多路信号釆集调理模块相连接, 输出端连接驱动器和控 制柜。 主控计算机的量子检测台定位控制模块连接量子检测台。 其中多路信号釆集调理模块 传递镀膜率反馈信号、 纳米光栅信号以及激光位置信号分别对应给主控计算机的轨迹生成模
块、 跟踪控制模块和定位控制模块。 The main control computer comprises a trajectory generation module, a tracking control module, a positioning control module and a quantum detection station positioning control module. The input end of the main control computer is connected with the multi-channel signal concentrating and modulating module, and the output end is connected to the driver and the control cabinet. . The quantum detection station positioning control module of the main control computer is connected to the quantum detection station. The multi-channel signal collection and processing module transmits a coating rate feedback signal, a nano-grating signal and a laser position signal respectively corresponding to the trajectory generation mode of the main control computer. Block, tracking control module and positioning control module.
所述的轨迹生成模块主要由膜厚仪、 轨迹生成模块高速信号釆集与调理接口模块、 镀膜 率控制算法模块、 参考轨迹生成算法模块构成。 The trajectory generation module is mainly composed of a film thickness meter, a trajectory generation module high-speed signal collection and conditioning interface module, a coating rate control algorithm module, and a reference trajectory generation algorithm module.
膜厚仪实时检测衬底基片的镀膜率信号, 并传递给多路信号釆集调理模块, 经调理后, 转变成数字信号, 传递给轨迹生成模块中的轨迹生成模块高速信号釆集与调理接口模块, 转 变为镀膜率信息后, 传递给镀膜率控制算法模块, 得到镀膜加工时间及纳米移定位样品台移 动速率和方向,然后传递给参考轨迹生成算法模块,生成纳米移定位样品台的参考运动轨迹, 并传递给跟踪控制模块和控制柜,控制柜将参考运动轨迹传递给显示与检测模块并予以显示。 The film thickness meter detects the coating rate signal of the substrate substrate in real time and transmits it to the multi-channel signal collection and conditioning module. After conditioning, it is converted into a digital signal and transmitted to the trajectory generation module for high-speed signal collection and conditioning. After the interface module is converted into the coating rate information, it is transmitted to the coating rate control algorithm module to obtain the coating processing time and the moving rate and direction of the nano-shift positioning sample stage, and then transmitted to the reference trajectory generation algorithm module to generate a reference for the nano-shift positioning sample stage. The motion trajectory is transmitted to the tracking control module and the control cabinet, and the control cabinet transmits the reference motion trajectory to the display and detection module and displays it.
所述的跟踪控制模块由跟踪控制模块高速信号釆集与调理接口模块、 纳米跟踪控制器模 块及跟踪控制信号放大驱动模块构成; The tracking control module is composed of a tracking control module high-speed signal collection and conditioning interface module, a nano tracking controller module and a tracking control signal amplification driving module;
多路信号釆集调理模块釆集纳米光栅信号进行调理后, 转变成数字信号, 传递给跟踪控 制模块中的跟踪控制模块高速信号釆集与调理接口模块, 转变为纳米移定位样品台的位置信 息, 并传递给纳米跟踪控制器模块, 纳米跟踪控制器模块将纳米移定位样品台及衬底基片的 实际运动轨迹,传递给控制柜,同时另将位置信息与参考运动轨迹比较,得到跟踪控制指令, 传递给跟踪控制信号放大驱动模块, 进行放大, 并传递给驱动器和控制柜, 驱动器驱动压电 陶瓷执行器运动,从而控制纳米移定位样品台及固定在其上的衬底基片完成所需的轨迹运动; 所述的定位控制模块主要由激光尺、 定位控制模块高速信号釆集与调理接口模块、 纳米 定位控制器模块及定位控制信号放大驱动模块构成; The multi-channel signal collection and conditioning module collects the nano-grating signal for conditioning, and then converts it into a digital signal, which is transmitted to the tracking control module in the tracking control module for high-speed signal collection and conditioning interface module, and is transformed into the position information of the nano-shift positioning sample station. And passed to the nano tracking controller module, the nano tracking controller module transmits the actual movement track of the nanometer positioning sample table and the substrate substrate to the control cabinet, and simultaneously compares the position information with the reference motion track to obtain tracking control. The command is transmitted to the tracking control signal amplification driving module, amplified, and transmitted to the driver and the control cabinet, and the driver drives the piezoelectric ceramic actuator to move, thereby controlling the nano-positioning positioning sample stage and the substrate substrate fixed thereon The required trajectory movement; the positioning control module is mainly composed of a laser ruler, a positioning control module high-speed signal concentrating and conditioning interface module, a nano positioning controller module and a positioning control signal amplification driving module;
激光尺实时测量纳米移定位样品台及衬底基片的位置信号, 传递给多路信号釆集调理模 块, 进行调理后传递给定位控制模块高速信号釆集与调理接口模块得到纳米移定位样品台及 衬底基片的位置信号, 并传递给纳米定位控制器模块, 纳米定位控制器模块反馈生成定位控 制指令,将纳米移定位样品台及衬底基片的实际位置传递给控制柜,同时将定位控制指令传递 给定位控制信号放大驱动模块予以放大并传递给驱动器和控制柜; 驱动器驱动压电陶瓷执行 器运动, 控制柜根据所传递过来的实际位置信号、 放大的定位控制指令以及结合参考位置信 息, 协调各功能模块统一工作, 同时也通过显示与检测模块予以显示。 The laser scale measures the position signal of the nanometer-shifted sample stage and the substrate substrate in real time, and transmits it to the multi-channel signal collection and conditioning module, and then passes it to the positioning control module for high-speed signal collection and conditioning interface module to obtain the nano-shift positioning sample stage. And the position signal of the substrate substrate is transmitted to the nano positioning controller module, and the nano positioning controller module feeds back a positioning control command to transmit the actual position of the nanometer positioning sample stage and the substrate substrate to the control cabinet, and The positioning control command is transmitted to the positioning control signal to amplify the driving module to be amplified and transmitted to the driver and the control cabinet; the driver drives the piezoelectric ceramic actuator to move, and the control cabinet according to the transmitted actual position signal, the amplified positioning control command and the combined reference position Information, coordinate the function of each function module, and also display through the display and detection module.
所述的参考位置信息是纳米移定位样品台最终到达的位置, 是控制柜面板最初设定的初 始位置信息。 The reference position information is the final arrival position of the nano-positioning positioning sample stage, and is the initial position information initially set by the control cabinet panel.
所述的量子检测台定位控制模块由量子检测台定位控制模块高速信号釆集与调理接口模 块、 量子检测台定位控制器模块、 量子检测台定位控制信号放大驱动模块构成, The quantum detection station positioning control module is composed of a high-speed signal collection and conditioning interface module of a quantum detection station positioning control module, a quantum detection station positioning controller module, and a quantum detection station positioning control signal amplification driving module.
量子检测台定位控制模块的主要功能是控制量子检测台承载衬底基片达到设定的参考位 置进行量子效应检测。 The main function of the quantum detection station positioning control module is to control the quantum detection station to carry the quantum effect detection by carrying the substrate substrate to the set reference position.
量子检测台定位控制模块高速信号釆集与调理接口模块收集量子检测台位置信号并进行
调理, 转变成数字信号; 并传递给量子检测台定位控制器模块, 量子检测台定位控制器模块 产生定位控制指令; 传递给量子检测台定位控制信号放大驱动模块, 进行放大, 后输出给量 子检测台, 控制量子检测台承载衬底基片达到设定的参考位置, 进行量子效应检测。 同时根 据该量子检测台位置信号得到量子检测台实际位置的信息, 并传递给控制柜, 通过显示与检 测模块予以显示; Quantum detection station positioning control module high-speed signal collection and conditioning interface module collects quantum detection station position signals and performs Conditioning, turning into a digital signal; and transmitting to the quantum detection station positioning controller module, the quantum detection station positioning controller module generates a positioning control instruction; transmitting to the quantum detection station positioning control signal amplification driving module, performing amplification, and then outputting to the quantum detection The stage controls the quantum detection stage to carry the substrate substrate to a set reference position for quantum effect detection. At the same time, according to the position information of the quantum detection station, the information of the actual position of the quantum detection station is obtained and transmitted to the control cabinet, and displayed through the display and detection module;
本发明一种直写式真空蒸发系统的方法如下: The method of a direct write vacuum evaporation system of the present invention is as follows:
步骤 1 : 准备, 根据镀膜加工需要,将相应的靶材放置在真空蒸发室中,同时将衬底基片通 过样品夹具固定在纳米移定位样品台上。 Step 1: Prepare, according to the needs of coating processing, place the corresponding target in the vacuum evaporation chamber, and fix the substrate substrate on the nano-positioning positioning sample stage through the sample holder.
步骤 2:抽真空,在真空系统的作用下,将真空蒸发室及样品室抽成真空并保持真空状态。 步骤 3 : 定位, 利用主控计算机将衬底基片运动到指定的参考位置; Step 2: Vacuuming, vacuuming the evaporation chamber and the sample chamber under vacuum and maintaining the vacuum. Step 3: positioning, using the host computer to move the substrate substrate to a specified reference position;
具体的操作过程是: The specific operation process is:
(1)在控制柜的输入面板输入纳米移定位样品台的初始参考位置信息,并传递给主控计 算机的定位控制模块; (1) input the initial reference position information of the nano-shift positioning sample stage on the input panel of the control cabinet, and transmit the information to the positioning control module of the main control computer;
(2)激光尺实时测量纳米移定位样品台及衬底基片的位置信号,并将激光位置信号传递 给多路信号釆集调理模块; (2) The laser scale measures the position signal of the nanometer-shifted sample stage and the substrate substrate in real time, and transmits the laser position signal to the multi-channel signal collection and conditioning module;
(3)纳米定位控制器模块根据激光位置信号得到纳米移定位样品台的实际位置信息, 同 所要到达的参考位置相比较, 根据位置的差别, 产生对应的定位控制指令; (3) The nano positioning controller module obtains the actual position information of the nanometer positioning sample stage according to the laser position signal, and compares the reference position to be reached, and generates a corresponding positioning control instruction according to the difference of the position;
(4)定位控制信号放大驱动模块将定位控制指令予以放大后传递给驱动器,通过驱动器 驱动纳米移定位样品台的压电陶瓷执行器运动,具体的操作过程是:压电陶瓷执行器伸长后, 下端与预紧螺钉固连,上端推动柔性机构,柔性铰链产生弹性变形,通过柔性杆推动样品台; 样品台承载衬底基片运动到指定的参考位置,为后期的镀膜做准备。 (4) Positioning control signal The amplification driving module amplifies the positioning control command and transmits it to the driver, and drives the piezoelectric ceramic actuator of the nanometer positioning sample stage through the driver. The specific operation process is: after the piezoelectric ceramic actuator is extended The lower end is fixed with the pre-tightening screw, the upper end pushes the flexible mechanism, the flexible hinge is elastically deformed, and the sample stage is pushed by the flexible rod; the sample stage carries the substrate substrate to the specified reference position to prepare for the later coating.
步骤 4: 靶材蒸发: 电子束发生装置发出电子束进入真空蒸发室,通过磁场控制电子束方 向, 打向靶材并使其升华蒸发为高纯度气态靶材束, 进入样品室; Step 4: Evaporation of the target: The electron beam generating device emits an electron beam into the vacuum evaporation chamber, controls the direction of the electron beam through the magnetic field, strikes the target and evaporates it into a high-purity gaseous target beam, and enters the sample chamber;
步骤 5 : 靶材束沉积镀膜: 进入样品室的高纯度气态靶材束,在掩膜机构的作用下,气态 靶材束转变为可精确控制的准直靶材气体, 并以纳米尺度大小的束流直接沉积在固定在纳米 移定位样品台上的衬底基片上, 所述的纳米尺度大小具体由相应的模板尺度精度决定。 Step 5: Target beam deposition coating: A high-purity gaseous target beam entering the sample chamber. Under the action of the mask mechanism, the gaseous target beam is converted into a precisely controllable collimated target gas, and is nanometer-sized. The beam current is deposited directly on a substrate substrate immobilized on a nano-migration positioning sample stage, the nano-scale size being determined by the corresponding template scale accuracy.
步骤 6 :样品台特定轨迹运动: 利用主控计算机控制衬底基片运动,从而在衬底基片上形 成与运动轨迹相一致的几何图形, 完成复杂拓扑结构的量子功能器件的镀膜加工; Step 6: Specimen-specific trajectory movement: The substrate computer is controlled by the main control computer to form a geometric pattern conforming to the motion trajectory on the substrate substrate, and the coating process of the quantum functional device of the complex topology is completed;
具体的操作过程是: The specific operation process is:
(1)轨迹生成模块中的膜厚仪用来实时检测衬底基片的镀膜率信号,并传递给多路信号 釆集调理模块; (1) The film thickness meter in the track generation module is used for real-time detection of the coating rate signal of the substrate substrate, and is transmitted to the multi-channel signal collection and conditioning module;
(2)轨迹生成模块高速信号釆集与调理接口模块将镀膜率反馈信号转变为镀膜率信息后,
传递给镀膜率控制算法模块, (2) The trajectory generation module high-speed signal 釆 collecting and conditioning interface module converts the coating rate feedback signal into coating rate information, Passed to the coating rate control algorithm module,
(3)镀膜率控制算法模块利用镀膜率信息,结合量子功能器件的镀膜加工要求,得到镀 膜加工时间及纳米移定位样品台的移动速率和方向, 然后传递给参考轨迹生成算法模块, (3) The coating rate control algorithm module uses the coating rate information, combined with the coating processing requirements of the quantum functional device, to obtain the coating processing time and the moving rate and direction of the nano-shift positioning sample stage, and then transmit it to the reference trajectory generation algorithm module.
(4)参考轨迹生成算法模块生成纳米移定位样品台的参考运动轨迹,并将参考运动轨迹 传递给跟踪控制模块和控制柜, 控制柜将参考运动轨迹传递给显示与检测模块并予以显示;(4) The reference trajectory generation algorithm module generates a reference motion trajectory of the nano-shift positioning sample stage, and transmits the reference motion trajectory to the tracking control module and the control cabinet, and the control cabinet transmits the reference motion trajectory to the display and detection module and displays it;
(5)压电陶瓷执行器通电后伸长,通过柔性机构推动样品台运动,纳米光栅传感器釆集 纳米光栅信号, 然后传递给多路信号釆集调理模块; (5) The piezoelectric ceramic actuator is elongated after being energized, and the sample stage is driven by the flexible mechanism, and the nano-grating sensor collects the nano-grating signal and then transmits it to the multi-channel signal collection and conditioning module;
(6)多路信号釆集调理模块釆集纳米光栅信号进行调理后,传递给跟踪控制模块高速信 号釆集与调理接口模块, 后转变为纳米移定位样品台的位置信息, 传递给纳米跟踪控制器模 块; (6) The multi-channel signal collection and conditioning module collects the nano-grating signal for conditioning, and then transmits it to the tracking control module for high-speed signal collection and conditioning interface module, and then converts to the position information of the nano-shift positioning sample station, and transmits it to the nano tracking control. Module
(7)纳米跟踪控制器模块将纳米移定位样品台及衬底基片的实际运动轨迹传递给控制柜, 同时将实际运动轨迹与参考运动轨迹比较, 算得跟踪控制指令, 传递给跟踪控制信号放大驱 动模块后, 将跟踪控制指令予以放大, 传递给驱动器和控制柜; (7) The nano tracking controller module transmits the actual motion track of the nanometer positioning sample stage and the substrate substrate to the control cabinet, and compares the actual motion track with the reference motion track, calculates the tracking control command, and transmits the tracking control signal to the amplification. After driving the module, the tracking control command is amplified and transmitted to the driver and the control cabinet;
(8)驱动器驱动压电陶瓷执行器运动,从而控制衬底基片完成量子功能器件所需的轨迹 运动, 完成量子功能器件所需的几何图形镀膜加工。 (8) The driver drives the piezoelectric ceramic actuator to control the substrate substrate to complete the trajectory movement required for the quantum functional device, and complete the geometric coating processing required for the quantum functional device.
步骤 7 : 判断膜厚是否达到加工要求, 如果是, 则进行步骤 8, 如果不是, 返回步骤 4; 具体的判断方法是: 利用膜厚仪实时检测衬底基片的镀膜率信号, 来检测衬底基片的膜 厚信息; Step 7: Determine whether the film thickness meets the processing requirements. If yes, proceed to step 8. If not, return to step 4. The specific judgment method is: using a film thickness meter to detect the coating rate signal of the substrate substrate in real time to detect the lining Film thickness information of the substrate;
步骤 8 : 量子效应检测: 衬底基片镀膜加工完成后,将衬底基片从样品室中取出, 并将衬 底基片固定在量子检测台上, 量子检测台定位控制模块控制量子检测台的位置, 以便对衬底 基片上的加工样品进行量子效应检测。 Step 8: Quantum effect detection: After the substrate substrate coating process is completed, the substrate substrate is taken out from the sample chamber, and the substrate substrate is fixed on the quantum detection stage, and the quantum detection station positioning control module controls the quantum detection stage. The position of the quantum effect detection of the processed sample on the substrate substrate.
具体的操作过程是: 量子检测台定位控制模块高速信号釆集与调理接口模块釆集到量子 检测台位置信号, 进行调理, 转变成数字信号后; 传递给量子检测台定位控制器模块, 产生 量子检测台定位控制指令; 传递给量子检测台定位控制信号放大驱动模块, 予以放大, 后输 出给量子检测台, 控制量子检测台承载衬底基片达到设定的参考位置进行量子效应检测。 The specific operation process is as follows: the quantum detection station positioning control module high-speed signal collection and conditioning interface module is collected into the quantum detection station position signal, and is processed and converted into a digital signal; passed to the quantum detection station positioning controller module to generate quantum The detection station positioning control command is transmitted to the quantum detection station positioning control signal amplification driving module, amplified, and then output to the quantum detection station, and the quantum detection station controls the substrate substrate to reach the set reference position for quantum effect detection.
步骤 9 : 检测衬底基片上的加工样品是否具有量子效应, 如果具有, 则结束, 如果不具有 量子效应, 则返回步骤 1重新开始。 Step 9: Detect whether the processed sample on the substrate substrate has a quantum effect, and if so, end, if there is no quantum effect, return to step 1 to restart.
此外, 控制柜同电子束发生装置、 真空系统、 主控计算机及样品室相互通信, 综合处理 各模块传递的信息, 保证各功能模块之间信息交互和协同操作, 监控各模块功能协调运行, 并将得到纳米移定位样品台及衬底基片的运动轨迹、 定位信息及膜厚信息传递给显示与检测 模块, 在线显示加工过程, 并实时监测。 In addition, the control cabinet communicates with the electron beam generating device, the vacuum system, the main control computer and the sample chamber, comprehensively processes the information transmitted by each module, ensures information interaction and cooperative operation between the functional modules, and monitors the coordinated operation of each module function, and The movement track, positioning information and film thickness information of the nano-positioning positioning sample stage and the substrate substrate are transmitted to the display and detection module, and the processing process is displayed online and monitored in real time.
本发明的优点与积极效果在于:
(1) 本发明提出一种直写式真空蒸发系统, 突破性地改变了现有真空蒸发系统中样品固 定的镀膜机制, 实现了样品加工台多维度上的纳米精度移位运动, 并控制蒸发材料以直写形 式镀膜到运动的基底表面, 有效满足了量子功能材料研究所需要的各种复杂制备要求。 The advantages and positive effects of the present invention are: (1) The present invention provides a direct-write vacuum evaporation system, which radically changes the coating mechanism of the sample in the existing vacuum evaporation system, realizes the nano-precision displacement movement in the multi-dimensionality of the sample processing table, and controls evaporation. The material is applied directly to the moving substrate surface in a straight-through format, effectively meeting the complex fabrication requirements required by the Quantum Functional Materials Institute.
(2) 本发明提出一种直写式真空蒸发系统, 尽管釆用了全新的直写式镀膜加工方式, 但 依然保留了传统真空蒸发系统中电子束发生装置、 蒸发室及真空系统等组件的原有设计, 新 发明模块与原系统部分有效整合, 极大地节约了成本。 (2) The present invention proposes a direct-write vacuum evaporation system, which retains the components of the electron beam generating device, the evaporation chamber and the vacuum system in the conventional vacuum evaporation system, despite the use of a new direct-write coating processing method. The original design, the newly invented module and the original system part are effectively integrated, which greatly saves the cost.
(3) 本发明提出一种直写式真空蒸发系统的方法, 创新性地提出了将量子功能器件制备 工艺要求, 特别是镀层厚度、 拓扑形状及立体镀层的分布等要求, 以膜厚变化速率检测信息 为依据, 数学描述为纳米移定位平台的运动轨迹, 进而运用超精密伺服跟踪算法实现加工平 台对生成轨迹的跟踪, 完成新型人工量子功能器件的制备。 (3) The present invention proposes a direct write vacuum evaporation system method, which innovatively proposes the requirements for the preparation process of the quantum functional device, in particular, the thickness of the plating layer, the topological shape and the distribution of the three-dimensional coating, and the rate of change of the film thickness. Based on the detection information, the mathematical description is the motion trajectory of the nano-shift positioning platform, and then the ultra-precision servo tracking algorithm is used to realize the tracking of the generated trajectory by the processing platform, and the preparation of the new artificial quantum functional device is completed.
(4) 本发明提出一种直写式真空蒸发系统的方法, 从控制理论方面提出和发展了针对纳 米移位系统的超精密鲁棒跟踪算法, 并与纳米微动平台的设计和建模相结合, 实现了纳米移 定位台的超精密跟踪, 有效提高了直写式真空蒸发镀膜的精度、 效率和功能。 附 图 说 明 (4) The present invention proposes a direct-write vacuum evaporation system method, and proposes and develops an ultra-precision robust tracking algorithm for nano-shifting systems from the control theory, and designs and models the nano-micro-motion platform. The combination realizes ultra-precise tracking of the nano-shift positioning table, which effectively improves the accuracy, efficiency and function of the direct-write vacuum evaporation coating. Attachment
图 1为现有真空蒸发系统的装置示意图; 1 is a schematic view of a device of a conventional vacuum evaporation system;
图 2为本发明提供的直写式真空蒸发系统简易图; 2 is a simplified diagram of a direct write vacuum evaporation system provided by the present invention;
图 3为本发明提供的直写式真空蒸发系统样机示意图; 3 is a schematic diagram of a prototype of a direct write vacuum evaporation system provided by the present invention;
图 4为本发明提供的直写式真空蒸发系统的纳米移定位样品台示意图; 4 is a schematic diagram of a nano-shift positioning sample stage of a direct write vacuum evaporation system provided by the present invention;
图 5为本发明提供的直写式真空蒸发系统的主控计算机示意图; 5 is a schematic diagram of a main control computer of a direct write vacuum evaporation system provided by the present invention;
图 6为本发明提供的直写式真空蒸发系统的轨迹生成模块示意图; 6 is a schematic diagram of a trajectory generation module of a direct write vacuum evaporation system provided by the present invention;
图 7为本发明提供的直写式真空蒸发系统的跟踪控制模块示意图 7 is a schematic diagram of a tracking control module of a direct write vacuum evaporation system provided by the present invention
图 8为本发明提供的直写式真空蒸发系统的定位控制模块示意图; 8 is a schematic diagram of a positioning control module of a direct write vacuum evaporation system provided by the present invention;
图 9为本发明提供的直写式真空蒸发系统的量子检测台定位控制模块示意图; 9 is a schematic diagram of a quantum detection station positioning control module of a direct write vacuum evaporation system provided by the present invention;
图 10为本发明提供的直写式真空蒸发系统工作方法流程图; 10 is a flow chart of a working method of a direct write vacuum evaporation system provided by the present invention;
图中: 1、 电子束发生装置; 2、 真空蒸发室; 3、 真空系统; 4、 样品室; 5、 掩膜机构; 6、 纳米移定位样品台; 7、 衬底基片; 8、 主控计算机; 9、 控制柜; 10、 显示与检测模块; 11、 驱动器; 12、 多路信号釆集调理模块; 13、 轨迹生成模块; 14、 跟踪控制模块; 15、 定 位控制模块; 16量子检测台定位控制模块; 17量子检测台; In the figure: 1. Electron beam generating device; 2. Vacuum evaporation chamber; 3. Vacuum system; 4. Sample chamber; 5. Mask mechanism; 6. Nano-shift positioning sample stage; 7. Substrate substrate; Control computer; 9, control cabinet; 10, display and detection module; 11, driver; 12, multi-channel signal collection and conditioning module; 13, trajectory generation module; 14, tracking control module; 15, positioning control module; Station positioning control module; 17 quantum detection station;
其中: 6-1、 基座; 6-2、 柔性铰链; 6-3 柔性杆; 6-4、 纳米光栅传感器; 6-5、 样品台; 6-6、 柔性机构; 6-7、 压电陶瓷执行器; 6-8、 预紧螺钉; 6-9、 样品夹具; Where: 6-1, pedestal; 6-2, flexible hinge; 6-3 flexible rod; 6-4, nano-grating sensor; 6-5, sample stage; 6-6, flexible mechanism; 6-7, piezoelectric Ceramic actuator; 6-8, pre-tightening screw; 6-9, sample holder;
13-1膜厚仪; 13-2轨迹生成模块高速信号釆集与调理接口模块; 13-3镀膜率控制算法
模块; 13-4参考轨迹生成算法模块; 14-1 跟踪控制模块高速信号釆集与调理接口模块; 14-2 纳米跟踪控制器模块; 14-3 跟踪控制信号放大驱动模块; 15-1 激光尺; 15-2定位控制模块 高速信号釆集与调理接口模块; 15-3 纳米定位控制器模块; 15-4定位控制信号放大驱动模 块; 16-1 量子检测台定位控制模块高速信号釆集与调理接口模块; 16-2量子检测台定位控 制器模块; 16-3量子检测台定位控制信号放大驱动模块。 具 体 实 施 方 式 13-1 film thickness meter; 13-2 track generation module high-speed signal collection and conditioning interface module; 13-3 coating rate control algorithm Module; 13-4 reference track generation algorithm module; 14-1 tracking control module high speed signal acquisition and conditioning interface module; 14-2 nano tracking controller module; 14-3 tracking control signal amplification driver module; 15-1 laser ruler 15-2 Positioning Control Module High Speed Signal Acquisition and Conditioning Interface Module; 15-3 Nano Positioning Controller Module; 15-4 Positioning Control Signal Amplification Driver Module; 16-1 Quantum Detection Station Positioning Control Module High Speed Signal Collection and Conditioning Interface module; 16-2 quantum detection station positioning controller module; 16-3 quantum detection station positioning control signal amplification driver module. detailed description
下面将结合附图和实施例对本发明作进一步的详细说明。 The invention will now be further described in detail with reference to the drawings and embodiments.
本发明旨在突破现有真空蒸发技术镀膜方法的局限性, 并针对量子功能器件和材料制备 中的多种工艺和精密度要求, 提供一种以纳米移定位样品加工台为核心技术的直写式真空蒸 发系统。 The invention aims to break through the limitations of the existing vacuum evaporation technology coating method, and provides a direct writing method with a nano-shift positioning sample processing platform as a core technology for various process and precision requirements in quantum functional devices and material preparation. Vacuum evaporation system.
本发明的直写式真空蒸发系统, 以超精密鲁棒跟踪算法为控制核心, 在现有电子束真空 蒸发系统的基础上,引入了掩膜机构 5、纳米移定位样品台 6、主控计算机 8的轨迹生成模块 13、 定位控制模块 15、 跟踪控制模块 14、 及显示与检测模块 10模块, 如图 2和图 3所示, 不仅能实 现传统真空蒸发系统无法提供的各类复杂工艺和加工要求, 简化相关基础研究的实验方法, 而且能够避免材料和量子功能器件因多种原因产生的污染, 提高实验的效率和准确度。 The direct write vacuum evaporation system of the invention adopts an ultra-precision robust tracking algorithm as a control core, and based on the existing electron beam vacuum evaporation system, a mask mechanism 5, a nano-shift positioning sample stage 6, and a main control computer are introduced. The trajectory generating module 13, the positioning control module 15, the tracking control module 14, and the display and detection module 10 modules of FIG. 8, as shown in FIG. 2 and FIG. 3, can not only realize various complicated processes and processes that cannot be provided by the conventional vacuum evaporation system. It is required to simplify the experimental methods of relevant basic research, and to avoid pollution caused by materials and quantum functional devices for various reasons, and to improve the efficiency and accuracy of the experiment.
如图 1所示, 在保持传统真空蒸发系统中电子束发生装置 1、 真空系统 3以及真空蒸发室 2 的结构不变的基础上, 通过改变样品室 4的原理、 结构和功能, 引入掩膜机构 5、 衬底基片 7 及纳米移定位样品台 6,如图 2所示,通过对纳米移定位样品台 6的精密运动控制以及蒸镀材料 的掩膜控制, 从而实现精确的直写式镀膜, 完成量子功能器件制备中对图案、 点阵和多层结 构的加工要求。 As shown in FIG. 1, the mask is introduced by changing the principle, structure and function of the sample chamber 4 while maintaining the structure of the electron beam generating device 1, the vacuum system 3, and the vacuum evaporation chamber 2 in the conventional vacuum evaporation system. The mechanism 5, the substrate substrate 7 and the nano-shift positioning sample stage 6, as shown in FIG. 2, realize precise direct writing by precise motion control of the nano-positioning positioning sample stage 6 and mask control of the evaporation material. Coating, completes the processing requirements for patterns, lattices and multilayer structures in the fabrication of quantum functional devices.
所述的直写式真空蒸发系统与传统真空蒸发系统显著不同, 其直接把要沉积的靶材, 如 金、 铜、 铝等 "书写"在指定的位置, 可灵活地进行多种套写和可控的空间异质结构。 通过 将一些高纯度气态靶材束在接近衬底基片 7的掩膜机构 5间形成高度定向等效沉积率并可精确 控制的准直靶材气体,并以纳米尺度大小的束流直接沉积在衬底基片 7上,通过控制承载衬底 基 7的纳米移定位样品台 6做特定的超精密轨迹运动, 实现镀膜几何图形或量子功能器件的拓 扑结构,达到纳米精度量子纳米器件金属化沉积成型的制备目的。为使本发明实施例的目的、 技术方案和优点更加清楚, 下面将结合本发明实施例的附图, 并在兼顾考虑系统结构优化、 工艺等因素的基础上, 对本发明实施例中的技术方案进行清楚、 完整的描述。 The direct-write vacuum evaporation system is significantly different from the conventional vacuum evaporation system in that it directly "writes" a target to be deposited, such as gold, copper, aluminum, etc., at a specified position, and can flexibly perform various wrap-arounds and Controllable spatial heterostructure. A high-purity gaseous target beam is formed between the mask mechanism 5 close to the substrate substrate 7 to form a highly oriented equivalent deposition rate and a precisely controlled collimated target gas, and deposited directly at a nanometer-sized beam current. On the substrate substrate 7, by controlling the nano-positioning positioning sample stage 6 of the carrier substrate 7 to perform a specific ultra-precision trajectory movement, the coating geometry or the topology of the quantum functional device is realized, and the nano-precision quantum nano-device metallization is achieved. The purpose of preparation for deposition molding. In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be combined with the drawings of the embodiments of the present invention and taking into consideration factors such as system structure optimization, process and the like. Make a clear, complete description.
本发明以纳米伺服系统为核心技术,如图 3所示,一种直写式真空蒸发系统,包括电子束 发生装置 1、 真空蒸发室 2、 真空系统 3、 样品室 4、 驱动器 11、 多路信号釆集调理模块 12、 主 控计算机 8、 量子检测台 17、 控制柜 9、 显示与检测模块 10。
本发明中电子发生装置 1、 真空蒸发室 2和真空系统 3结构保持与传统真空蒸发装置相同, 改变样品室 4的结构、原理与功能,在传统真空蒸发装置样品室结构的基础上, 引入掩膜机构 5和纳米移定位样品台 6。 The invention adopts a nano servo system as a core technology, as shown in FIG. 3, a direct write vacuum evaporation system, including an electron beam generating device 1, a vacuum evaporation chamber 2, a vacuum system 3, a sample chamber 4, a driver 11, and a multi-channel The signal collection and processing module 12, the main control computer 8, the quantum detection station 17, the control cabinet 9, and the display and detection module 10. The structure of the electron generating device 1, the vacuum evaporation chamber 2 and the vacuum system 3 in the present invention is kept the same as that of the conventional vacuum evaporation device, and the structure, principle and function of the sample chamber 4 are changed, and the mask is introduced on the basis of the structure of the sample chamber of the conventional vacuum evaporation device. The membrane mechanism 5 and the nano-positioning positioning sample stage 6.
如图 4所示, 所述的纳米移定位样品台 6, 主要由基座 6-1、 柔性机构 6-6、 纳米光栅传感 器 6-4、 样品台 6-5、 压电陶瓷执行器 6-7、 预紧螺钉 6-8及样品夹具 6-9组成; 所述的基座 6-1、 柔性机构 6-6和样品台 6-5为相互连接的一体结构, 由同一块材料切割而成。 所述的样品台 6-5 在基座 6-1的中心,所述的柔性机构 6-6为由柔性杆 6-3通过柔性铰链 6-2铰接构成的四个分体组 成, 分别在样品台 6-5的四个侧面上, 柔性铰链 6-2能够依靠材料的弹性变形实现微小运动的 传递; 此外, 压电陶瓷执行器 6-7的信号线与驱动器 11相连。 As shown in FIG. 4, the nano-positioning positioning sample stage 6 is mainly composed of a base 6-1, a flexible mechanism 6-6, a nano-grating sensor 6-4, a sample stage 6-5, and a piezoelectric ceramic actuator 6- 7. The pre-tightening screws 6-8 and the sample holders 6-9 are composed; the base 6-1, the flexible mechanism 6-6 and the sample stage 6-5 are interconnected and integrated structures, which are cut from the same piece of material. . The sample stage 6-5 is at the center of the base 6-1, and the flexible mechanism 6-6 is composed of four separate bodies hinged by the flexible rod 6-3 through the flexible hinge 6-2, respectively in the sample On the four sides of the table 6-5, the flexible hinge 6-2 can realize the transmission of minute movements by elastic deformation of the material; further, the signal line of the piezoelectric ceramic actuator 6-7 is connected to the driver 11.
所述的预紧螺钉 6-8和压电陶瓷执行器 6-7各两个, 垂直安装在基座 6-1的左侧面和下侧面 中间位置, 所述的压电陶瓷执行器 6-7安装在基座 6-1侧面的圆孔中, 所述的预紧螺钉 6-8安装 在压电陶瓷执行器 6-7的外面,预紧螺钉 6-8通过螺紋安在基座 6-1上,预紧螺钉 6-8和圆孔的具 体尺寸由压电陶瓷执行器 6-7的尺寸决定,压电陶瓷执行器 6-7的下端顶在预紧螺钉 6-8的上端, 压电陶瓷执行器 6-7的上端顶在柔性机构 6-6上, 通过调节预紧螺钉 6-8, 调节压电陶瓷执行器 6-7预紧力的大小。 Two pre-tightening screws 6-8 and two piezoelectric ceramic actuators 6-7 are vertically installed at a position intermediate between the left side surface and the lower side surface of the base 6-1, and the piezoelectric ceramic actuator 6- 7 is installed in a circular hole on the side of the base 6-1, the pre-tightening screws 6-8 are mounted on the outside of the piezoelectric ceramic actuator 6-7, and the pre-tightening screws 6-8 are threaded on the base 6- 1 , the specific dimensions of the pre-tightening screws 6-8 and the circular holes are determined by the size of the piezoelectric ceramic actuator 6-7, and the lower end of the piezoelectric ceramic actuator 6-7 is placed at the upper end of the pre-tightening screw 6-8, and the pressure is applied. upper piezoelectric ceramic actuator 6-7 on top of the flexible means 6-6, 6-8 by adjusting the preload screw, adjust the preload piezoceramic actuator magnitude 6-7.
所述的纳米移定位样品台 6是一个二自由度的纳米平台, 能够在 xy平面内沿 X和 Y轴两个 方向平动, 所述的纳米光栅传感器 6-4有两个, 分别垂直安装在基座 6-1的上侧面和右侧面中 间位置, 与预紧螺钉 6-8和压电陶瓷执行器 6-7的安装位置相对应, 纳米光栅传感器 6-4用来实 时检测样品台在 X和 Y轴两个方向上的位移信息, 也就是纳米光栅信号。 The nano-shift positioning sample stage 6 is a two-degree-of-freedom nano-platform capable of translation in two directions along the X and Y axes in the xy plane, and the nano-grating sensor 6-4 has two, respectively, vertically mounted In the middle position between the upper side and the right side of the base 6-1, corresponding to the mounting positions of the pre-tightening screws 6-8 and the piezoelectric ceramic actuators 6-7, the nano-grating sensor 6-4 is used to detect the sample stage in real time. The displacement information in both the X and Y directions, that is, the nanograting signal.
所述的纳米移定位样品台 6的具体实施过程是: 当给压电陶瓷执行器 6-7通电后, 压电陶 瓷执行器 6-7就会伸长, 当左侧的压电陶瓷执行器 6-7伸长后, 由于下端被预紧螺钉 6-8顶住, 只能向前给柔性机构 6-6—个推力, 柔性铰链 6-4在压电陶瓷执行器 6-7推力的作用下产生微小 弹性变形, 柔性机构 6-6的柔性杆 6-3通过柔性铰链 6-4会向前运动,通过柔性杆 6-3将压电陶瓷 执行器 6-7的运动传递给样品台 6-5,继而推动中间的样品台 6-5沿 X方向运动, 上面的纳米光 栅传感器 6-4就会釆集到样品台 6-5沿 X方向的位移信息,也就是纳米光栅信号,然后将纳米光 栅信号传递给多路信号釆集调理模块 12 ; 当下侧的压电陶瓷执行器 6-7伸长后, 由于下端被预 紧螺钉 6-8顶住, 只能向上给柔性机构 6-6—个推力, 柔性铰链 6-4在压电陶瓷执行器 6-7推力的 作用下产生微小弹性变形, 柔性机构 6-6的柔性杆 6-3通过柔性铰链 6-4会向前运动, 通过柔性 杆 6-3将压电陶瓷执行器 6-7的运动传递给样品台 6-5, 继而推动中间的样品台 6-5沿 Y方向运 动,右侧的纳米光栅传感器 6-4就会釆集到样品台 6-5沿 Y方向的位移信息,也就是纳米光栅信 号, 然后将纳米光栅信号传递给多路信号釆集调理模块 12; The specific implementation process of the nano-positioning positioning sample stage 6 is: When the piezoelectric ceramic actuator 6-7 is energized, the piezoelectric ceramic actuator 6-7 is elongated, and the piezoelectric ceramic actuator on the left side is used. After 6-7 extension, since the lower end is held by the pre-tightening screw 6-8, only the flexible mechanism 6-6-thrust can be given forward, and the flexible hinge 6-4 acts on the thrust of the piezoelectric ceramic actuator 6-7. The slight elastic deformation occurs, and the flexible rod 6-3 of the flexible mechanism 6-6 moves forward through the flexible hinge 6-4, and the movement of the piezoelectric ceramic actuator 6-7 is transmitted to the sample stage 6 through the flexible rod 6-3. -5, and then push the intermediate sample stage 6-5 to move in the X direction, the upper nanograting sensor 6-4 will collect the displacement information of the sample stage 6-5 along the X direction, that is, the nano grating signal, and then The nano-grating signal is transmitted to the multi-channel signal modulating and conditioning module 12; when the lower piezoelectric ceramic actuator 6-7 is extended, since the lower end is held by the pre-tightening screw 6-8, the flexible mechanism 6-6 can only be given upward. a thrust, flexible hinge 6-4 produces a micro-elastic under the action of the piezoelectric ceramic actuator 6-7 thrust Deformation, the flexible rod 6-3 of the flexible mechanism 6-6 will move forward through the flexible hinge 6-4, and the movement of the piezoelectric ceramic actuator 6-7 is transmitted to the sample stage 6-5 through the flexible rod 6-3, and then Pushing the middle sample stage 6-5 to move in the Y direction, the right nano-grating sensor 6-4 will collect the displacement information of the sample stage 6-5 in the Y direction, that is, the nano-grating signal, and then the nano-grating signal Passed to the multi-channel signal collection and conditioning module 12;
所述的样品台 6-5为正方形, 4个角的位置固定有 4个样品夹具 6-9,用以固定衬底基片 7。
所述的衬底基片 7用于沉积蒸发出的气态靶材, 随纳米移定位样品台 6—起做特定的超精密轨 迹运动, 完成几何图形或量子功能器件的拓扑结构的镀膜, 从而实现精确地直写式镀膜。 The sample stage 6-5 is square, and four sample holders 6-9 are fixed at four corner positions for fixing the substrate substrate 7. The substrate substrate 7 is used for depositing a vaporized gaseous target, and the nanometer-positioned sample stage 6 is used to perform a specific ultra-precision trajectory movement to complete the coating of the topography of the geometric figure or the quantum functional device, thereby realizing Precisely write-through coating.
所述的纳米移定位样品台 6通过基座 6-1上的螺栓孔固定在样品室 4内, 所述的掩膜机构 5 是直接安装在样品室 4的内壁上,在纳米移定位样品台 6的下方,通过一根杆从样品室 4中伸出 来,接到电机上,通过电机控制掩膜机构 5的位置。所述的掩膜机构 5将真空蒸发室 2中蒸发出 的高纯度气态靶材束转变为具有纳米尺度大小的气态靶材束流,直接沉积在衬底基片 7上。所 述的纳米移定位样品台 6在主控计算机 8的跟踪控制模块 14及定位控制模块 15的作用下, 承载 衬底基片 7实现纳米级精密运动。 The nano-positioning positioning sample stage 6 is fixed in the sample chamber 4 through a bolt hole on the base 6-1, and the mask mechanism 5 is directly mounted on the inner wall of the sample chamber 4, and the nano-positioning positioning sample stage is Below the 6 is extended from the sample chamber 4 by a rod, connected to the motor, and the position of the mask mechanism 5 is controlled by the motor. The mask mechanism 5 converts the high-purity gaseous target beam evaporated in the vacuum evaporation chamber 2 into a gas target beam having a nanometer size and is directly deposited on the substrate substrate 7. The nano-shift positioning sample stage 6 under the action of the tracking control module 14 and the positioning control module 15 of the main control computer 8 carries the substrate substrate 7 to achieve nano-scale precision motion.
所述的主控计算机 8包括轨迹生成模块 13、跟踪控制模块 14、定位控制模块 15及量子检测 台定位控制模块 16四个模块,主控计算机 8的输入端与多路信号釆集调理模块 12相连接,输出 端连接驱动器 11和控制器 9。 主控计算机 8的量子检测台定位控制模块 16连接量子检测 17, 多 路信号釆集调理模块 12将釆集的镀膜率反馈信号传递给主控计算机 8的轨迹生成模块 13,将釆 集的纳米光栅信传递给主控计算机 8的跟踪控制模块 14,将釆集的激光位置信号传递给主控计 算机 8的定位控制模块 15。 The main control computer 8 includes four modules: a trajectory generation module 13, a tracking control module 14, a positioning control module 15, and a quantum detection station positioning control module 16, and an input terminal of the main control computer 8 and a multi-channel signal modulating module 12 Connected, the output is connected to the driver 11 and the controller 9. The quantum detection station positioning control module 16 of the main control computer 8 is connected to the quantum detection 17, and the multi-channel signal collection and processing module 12 transmits the collected coating rate feedback signal to the trajectory generation module 13 of the main control computer 8, and the nanometers of the collection are collected. The raster signal is passed to the tracking control module 14 of the host computer 8, and the collected laser position signal is transmitted to the positioning control module 15 of the host computer 8.
所述的主控计算机 8通过驱动器 11控制纳米移定位样品台 6完成纳米级精度运动。 The master computer 8 controls the nano-shift positioning sample stage 6 through the driver 11 to complete the nano-scale precision motion.
所述的轨迹生成模块 13由膜厚仪 13-1、 轨迹生成模块高速信号釆集与调理接口模块 13-2、 镀膜率控制算法模块 13-3、参考轨迹生成算法模块 13-4构成。所述的膜厚仪 13-1的探头放置在 样品室 4内部, 用来实时检测衬底基片 7的镀膜率信号, 并将镀膜率反馈信号传递给多路信号 釆集调理模块 12, 多路信号釆集调理模块 12将釆集到的镀膜率反馈信号进行调理后, 转变成 计算机可以处理的数字信号, 再传递给轨迹生成模块 13中的轨迹生成模块高速信号釆集与调 理接口模块 13-2, 所述的轨迹生成模块高速信号釆集与调理接口模块 13-2将镀膜率反馈信号 转变为镀膜率信息后, 传递给镀膜率控制算法模块 13-3, 镀膜率控制算法模块 13-3利用该镀 膜率信息, 结合量子功能器件的镀膜加工要求, 提出对镀膜加工的时间及纳米移定位样品台 移动速率和方向, 然后传递给参考轨迹生成算法模块 13-4, 参考轨迹生成算法模块 13-4利用 镀膜率信息、 对镀膜加工时间和纳米移定位样品台移动速率和方向的要求, 结合量子功能器 件的加工要求,生成纳米移定位样品台 6的参考运动轨迹,并将参考运动轨迹传递给跟踪控制 模块 14和控制柜 9, 控制柜 9将参考运动轨迹传递给显示与检测模块 10并予以显示。 The trajectory generating module 13 is composed of a film thickness meter 13-1, a trajectory generating module high speed signal concentrating and conditioning interface module 13-2, a coating rate control algorithm module 13-3, and a reference trajectory generating algorithm module 13-4. The probe of the film thickness meter 13-1 is placed inside the sample chamber 4 for detecting the coating rate signal of the substrate substrate 7 in real time, and transmitting the coating rate feedback signal to the multi-channel signal collection and conditioning module 12, The signal collection and processing module 12 adjusts the coating rate feedback signal collected by the signal, and then converts it into a digital signal that can be processed by the computer, and then transmits it to the track generation module in the track generation module 13 for the high-speed signal collection and conditioning interface module 13 -2, the trajectory generation module high-speed signal concentrating and conditioning interface module 13-2 converts the coating rate feedback signal into coating rate information, and then transmits it to the coating rate control algorithm module 13-3, and the coating rate control algorithm module 13- 3 Using the coating rate information, combined with the coating processing requirements of the quantum functional device, the time of coating processing and the moving rate and direction of the nanometer positioning sample stage are proposed, and then transmitted to the reference trajectory generation algorithm module 13-4, the reference trajectory generation algorithm module. 13-4 using coating rate information, coating processing time and nano-shift positioning sample table moving rate and direction requirements, knot The processing requirements of the quantum functional device are generated, the reference motion trajectory of the nano-shift positioning sample stage 6 is generated, and the reference motion trajectory is transmitted to the tracking control module 14 and the control cabinet 9, and the control cabinet 9 transmits the reference motion trajectory to the display and detection module 10 And show it.
所述的跟踪控制模块 14由跟踪控制模块高速信号釆集与调理接口模块 14-1、 纳米跟踪控 制器模块 14-2及跟踪控制信号放大驱动模块 14-3构成; 所述的多路信号釆集调理模块 12将釆 集到的纳米光栅信号进行调理后, 转变成计算机可以处理的数字信号, 传递给跟踪控制模块 14中的跟踪控制模块高速信号釆集与调理接口模块 14-1, 跟踪控制模块高速信号釆集与调理 接口模块 14-1将纳米光栅信号转变为纳米移定位样品台 6的位置信息,并将该位置信息传递给
纳米跟踪控制器模块 14-2, 纳米跟踪控制器模块 14-2—方面根据传递过来的位置信息得到纳 米移定位样品台 6及衬底基片 7的实际运动轨迹,并传递给控制柜 9,另一方面将该位置信息与 参考轨迹生成算法模块 13-4传递来的参考运动轨迹比较, 并根据误差算得跟踪控制指令, 将 跟踪控制指令传递给跟踪控制信号放大驱动模块 14-3, 所述的跟踪控制信号放大驱动模块The tracking control module 14 is composed of a tracking control module high-speed signal collection and conditioning interface module 14-1, a nano tracking controller module 14-2, and a tracking control signal amplification driving module 14-3; The set conditioning module 12 modulates the collected nano-grating signals and converts them into digital signals that can be processed by the computer, and transmits them to the tracking control module in the tracking control module 14 for high-speed signal collection and conditioning interface module 14-1, tracking control. The module high speed signal acquisition and conditioning interface module 14-1 converts the nano-grating signal into position information of the nano-positioning positioning sample stage 6 and transmits the position information to The nano tracking controller module 14-2, the nano tracking controller module 14-2, obtains the actual motion track of the nanometer positioning sample stage 6 and the substrate substrate 7 according to the transmitted position information, and transmits the actual motion track to the control cabinet 9, On the other hand, the position information is compared with the reference motion trajectory transmitted by the reference trajectory generation algorithm module 13-4, and the tracking control command is calculated according to the error, and the tracking control command is transmitted to the tracking control signal amplification driving module 14-3. Tracking control signal amplification driver module
14- 3将跟踪控制指令予以放大, 并将放大的跟踪控制指令传递给驱动器 11和控制柜 9, 驱动器 11驱动压电陶瓷执行器 6-7运动,从而控制纳米移定位样品台 6及固定在其上的衬底基片 7完成 所需的轨迹运动。控制柜 9根据所传递过来的实际运动轨迹、放大的跟踪控制指令以及参考轨 迹生成算法模块 13-4传递过来的参考运动轨迹信息, 协调各功能模块统一工作, 同时也通过 显示与检测模块 10予以显示。 14-3 amplifies the tracking control command, and transmits the amplified tracking control command to the driver 11 and the control cabinet 9, and the driver 11 drives the piezoelectric ceramic actuator 6-7 to move, thereby controlling the nano-positioning positioning sample stage 6 and fixing it The substrate substrate 7 thereon completes the desired trajectory movement. The control cabinet 9 coordinates the functional movements of the functional modules according to the actual motion trajectory transmitted, the amplified tracking control command, and the reference motion trajectory information transmitted by the reference trajectory generation algorithm module 13-4, and is also provided by the display and detection module 10 display.
所述的定位控制模块 15主要由激光尺 15-1、 定位控制模块高速信号釆集与调理接口模块 The positioning control module 15 is mainly composed of a laser scale 15-1, a positioning control module, a high-speed signal collection and conditioning interface module.
15- 2、 纳米定位控制器模块 15-3及定位控制信号放大驱动模块 15-4构成; 15-2, nano positioning controller module 15-3 and positioning control signal amplification driver module 15-4;
所述的定位控制模块 15利用多路信号釆集调理模块 12传递来的激光位置信号, 反馈产生 针对纳米移定位样品台 6的控制指令,实现系统纳米定位要求,并抑制各种外部干扰和振动影 响。 The positioning control module 15 utilizes the multi-channel signal to collect the laser position signal transmitted by the conditioning module 12, and feedback generates a control command for the nano-shift positioning sample stage 6, thereby realizing the system nano-positioning requirement and suppressing various external interferences and vibrations. influences.
所述的激光尺 15-1的探头固定在在样品室 4的外壁, 发出的激光通过样品室 4外壁上的玻 璃打在纳米移定位样品台 6上, 激光尺 15-1实时测量纳米移定位样品台 6及固定在其上的衬底 基片 7的位置信号, 并将测量得到的激光位置信号传递给多路信号釆集调理模块 12。 The probe of the laser scale 15-1 is fixed on the outer wall of the sample chamber 4, and the emitted laser light is applied to the nanometer positioning sample stage 6 through the glass on the outer wall of the sample chamber 4, and the laser scale 15-1 measures the nanometer displacement in real time. The position signal of the sample stage 6 and the substrate substrate 7 fixed thereon is transmitted to the multiplexed signal conditioning module 12 by the measured laser position signal.
所述的定位控制模块高速信号釆集与调理接口模块 15-2用来接收多路信号釆集调理模块 12釆集的激光位置信号, 得到纳米移定位样品 6台及衬底基片 7的位置信号, 并将之传递给纳 米定位控制器模块 15-3, 所述的纳米定位控制器模块 15-3利用激光位置信号, 并通过抑制各 种外部干扰和震动的影响,反馈生成针对纳米移定位样品台 6的定位控制指令,一方面根据传 递过来的激光位置信号得到纳米移定位样品台 6及衬底基片 7的实际位置, 并传递给控制柜 9, 另一方面将定位控制指令传递给定位控制信号放大驱动模块 15-4, 所述的定位控制信号放大 驱动模块 15-4将定位控制指令予以放大并将放大后的定位控制指令传递给驱动器 11和控制柜 9; 驱动器 11驱动压电陶瓷执行器 6-7运动, 从而控制纳米移定位样品台 6及固定在其上的衬底 基片 7实现系统纳米级超精密定位要求; 控制柜 9根据所传递过来的实际位置信号、 放大的定 位控制指令以及结合参考位置信息, 协调各功能模块统一工作, 同时也通过显示与检测模块 10予以显示。 所述的参考位置信息是纳米移定位样品台 6最终到达的位置, 是控制柜 9面板人 为最初设定的初始位置信息, 定位控制模块 15的纳米定位控制器模块 15-3会根据纳米移定位 样品台 6的实际位置信息,跟最终要到达的参考位置比较,根据位置的差别,得出相对应的控 制指令, 控制纳米移定位样品台 6达到设定的参考位置。 The positioning control module high-speed signal collection and conditioning interface module 15-2 is configured to receive the laser position signals collected by the multi-channel signal collection and processing module 12, and obtain the positions of the nano-positioning sample 6 and the substrate substrate 7. The signal is transmitted to the nano-positioning controller module 15-3, and the nano-positioning controller module 15-3 utilizes the laser position signal and generates feedback for nano-shift positioning by suppressing the influence of various external disturbances and vibrations. The positioning control command of the sample stage 6 obtains the actual position of the nanometer positioning sample stage 6 and the substrate substrate 7 based on the transmitted laser position signal, and transmits it to the control cabinet 9, and transmits the positioning control command to the other hand. The positioning control signal amplifying driving module 15-4, the positioning control signal amplifying driving module 15-4 amplifies the positioning control command and transmits the amplified positioning control command to the driver 11 and the control cabinet 9; the driver 11 drives the piezoelectric The ceramic actuator 6-7 moves to control the nano-positioning positioning sample stage 6 and the substrate substrate 7 fixed thereon to realize the system nanometer level Precision positioning requirements; cabinet 9 according to the actual position signal being transmitted over the amplified positioning control instruction position information and incorporated herein by reference, coordinate the function module harmonization also be displayed on the display 10 and the detection module. The reference position information is the position where the nanometer positioning sample stage 6 finally arrives, and is the initial position information originally set by the panel of the control cabinet 9. The nano positioning controller module 15-3 of the positioning control module 15 is positioned according to the nanometer shift. The actual position information of the sample stage 6 is compared with the reference position to be finally arrived, and according to the difference of the positions, a corresponding control command is obtained, and the nano-positioning positioning sample stage 6 is controlled to reach the set reference position.
所述的量子检测台定位控制模块 16由量子检测台定位控制模块高速信号釆集与调理接
口模块 16-1、 量子检测台定位控制器模块 16-2、 量子检测台定位控制信号放大驱动模块 16-3 构成, 量子检测台定位控制模块 16的主要功能是控制量子检测台 17承载衬底基片达到设定的 参考位置进行量子效应检测。 The quantum detection station positioning control module 16 is configured by a quantum detection station positioning control module for high-speed signal collection and conditioning The port module 16-1, the quantum detecting station positioning controller module 16-2, and the quantum detecting station positioning control signal amplifying driving module 16-3 are configured. The main function of the quantum detecting station positioning control module 16 is to control the quantum detecting station 17 to carry the substrate. The substrate reaches the set reference position for quantum effect detection.
量子检测台定位控制模块高速信号釆集与调理接口模块 16- 1用来收集量子检测台 17的内 置传感器釆集的量子检测台位置信号并进行调理, 转变成计算机可以处理的数字信号; 并将 该量子检测台位置信号传递给量子检测台定位控制器模块 16-2, 量子检测台定位控制器模块 16-2—方面根据该量子检测台位置信号, 跟最终要到达的参考位置比较, 根据位置的差别, 产生针对量子检测的量子检测台定位控制指令; 并将该量子检测台定位控制指令传递给量子 检测台定位控制信号放大驱动模块 16-3, 量子检测台定位控制信号放大驱动模块 16-3将该量 子检测台定位控制指令予以放大, 并将放大后的量子检测台定位控制指令输出给量子检测台 17,控制量子检测台 17承载衬底基片 7达到设定的参考位置,进行量子效应检测。量子检测台 定位控制器模块 16-2另一方面根据该量子检测台位置信号得到量子检测台实际位置的信息, 并传递给控制柜 9, 控制柜 9据所传递过来的量子检测台实际位置的信息以及参考位置信息, 协调各功能模块统一工作, 同时也通过显示与检测模块 10予以显示。 所述的参考位置信息是 量子检测台 17承载衬底基片最终到达的位置, 通过控制柜 9输入面板人为设定。 The quantum detection station positioning control module high-speed signal acquisition and conditioning interface module 16-1 is used to collect and adjust the quantum detection station position signal of the built-in sensor set of the quantum detection station 17, and convert it into a digital signal that the computer can process; The quantum detection stage position signal is transmitted to the quantum detection stage positioning controller module 16-2, and the quantum detection stage positioning controller module 16-2 is compared with the final reference position according to the quantum detection stage position signal, according to the position The difference is generated by a quantum detection station positioning control instruction for quantum detection; and the quantum detection stage positioning control instruction is transmitted to the quantum detection station positioning control signal amplification driving module 16-3, and the quantum detection station positioning control signal amplification driving module 16- 3 amplifying the quantum detection stage positioning control command, and outputting the amplified quantum detection stage positioning control command to the quantum detecting station 17, and controlling the quantum detecting station 17 to carry the substrate substrate 7 to the set reference position for quantum Effect detection. The quantum detection station positioning controller module 16-2 obtains the information of the actual position of the quantum detection station according to the position information of the quantum detection station, and transmits the information to the control cabinet 9 according to the actual position of the quantum detection station transmitted by the control cabinet 9. The information and the reference position information coordinate the operation of each functional module, and are also displayed by the display and detection module 10. The reference position information is a position where the quantum detecting station 17 finally reaches the substrate substrate, and is manually set by the input panel of the control cabinet 9.
所述的控制柜 9同电子束发生装置 1、真空系统 3、主控计算机 8及样品室 4相互通信,综合 处理各模块传递的信息, 保证各功能模块之间信息交互和协同操作, 监控各模块功能协调运 行。 The control cabinet 9 communicates with the electron beam generating device 1, the vacuum system 3, the main control computer 8 and the sample chamber 4, comprehensively processes the information transmitted by each module, ensures information interaction and coordinated operation between the functional modules, and monitors each The module functions coordinately run.
所述的显示与检测模块 10由控制柜 9控制,综合基片运动状态和膜厚信息,在线显示加工 过程, 并实时监测。 The display and detection module 10 is controlled by the control cabinet 9, synthesizes the substrate motion state and film thickness information, displays the processing process online, and monitors in real time.
如图 10所示, 本发明一种直写式真空蒸发系统的方法如下: As shown in FIG. 10, the method of a direct write vacuum evaporation system of the present invention is as follows:
步骤 1 : 准备, 根据镀膜加工要求,将相应的靶材金放置在真空蒸发室 2中, 同时将衬底基 片 7通过样品夹具 6-9固定在纳米移定位样品台 6上。 Step 1: Preparation, according to the coating processing requirements, the corresponding target gold is placed in the vacuum evaporation chamber 2, and the substrate substrate 7 is fixed on the nano-positioning positioning sample stage 6 through the sample holder 6-9.
步骤 2: 抽真空, 在真空系统 3的作用下, 将真空蒸发室 2及样品室 4抽成真空并保持真空 状态。 Step 2: Vacuuming, under vacuum system 3, evacuate vacuum chamber 2 and sample chamber 4 to a vacuum and maintain a vacuum.
步骤 3 : 定位, 利用主控计算机将衬底基片运动到指定的参考位置; Step 3: positioning, using the host computer to move the substrate substrate to a specified reference position;
具体的操作过程是: The specific operation process is:
(1) 在控制柜 9的输入面板输入纳米移定位样品台 6的参考位置信息, 控制柜 9将该初始 位置信息传递给主控计算机 8的定位控制模块 15, (1) The reference position information of the nano-positioning positioning sample stage 6 is input to the input panel of the control cabinet 9, and the control cabinet 9 transmits the initial position information to the positioning control module 15 of the main control computer 8.
(2)激光尺 15-1实时测量纳米移定位样品台 6及固定在其上的衬底基片 7的位置信号, 并 将测量得到的激光位置信号传递给多路信号釆集调理模块 12。 (2) Laser scale 15-1 measures the position signal of the nano-positioning positioning sample stage 6 and the substrate substrate 7 fixed thereon in real time, and transmits the measured laser position signal to the multi-channel signal collection and conditioning module 12.
(3)定位控制模块 15中的纳米定位控制器模块 15-3根据多路信号釆集调理模块 12传递过
来的激光位置信号得到纳米移定位样品台 6的实际位置信息, 同所要到达的参考位置相比较, 根据位置的差别, 产生对应的定位控制指令, (3) The nano positioning controller module 15-3 in the positioning control module 15 is transmitted according to the multi-channel signal conditioning module 12 The laser position signal is obtained to obtain the actual position information of the nanometer positioning sample stage 6, and compared with the reference position to be reached, corresponding positioning control commands are generated according to the difference of the positions,
(4)所述的定位控制指令被定位控制信号放大驱动模块 15-4予以放大后传递给驱动器 11, 通过驱动器 11驱动纳米移定位样品台 6的压电陶瓷执行器 6-7运动, 具体的操作过程是: (4) The positioning control command is amplified by the positioning control signal amplification driving module 15-4 and transmitted to the driver 11, and the piezoelectric ceramic actuator 6-7 of the nano-positioning positioning sample stage 6 is driven by the driver 11 to be specific. The operation process is:
当左侧的压电陶瓷执行器 6-7伸长后, 由于下端被预紧螺钉 6-8顶住, 只能向前给柔性机 构 6-6—个推力,柔性机构 6-6的柔性铰链 6-2产生微小的弹性变形,柔性杆 6-3通过柔性铰链 6-2 会向前运动, 继而推动中间的样品台 6-5沿 X方向运动; 当下侧的压电陶瓷执行器 6-7伸长后, 由于下端被预紧螺钉 6-8顶住,只能向上给柔性机构 6-6—个推力,柔性机构 6-6的柔性铰链 6-2 产生微小的弹性变形, 柔性杆 6-3通过柔性铰链 6-2会向上运动, 继而推动中间的样品台 6-5沿 Y方向运动,柔性铰链 6-2通过自身材料的微小弹性变形,将压电陶瓷执行器 6-7的运动传递给 样品台 6-5, 样品台 6-5承载衬底基片 7运动到指定的参考位置, 为后期的镀膜做准备。 When the piezoelectric ceramic actuator 6-7 on the left side is stretched, since the lower end is held by the pre-tightening screw 6-8, only the flexible mechanism 6-6 can be pushed forward, and the flexible hinge of the flexible mechanism 6-6 6-2 produces a slight elastic deformation, the flexible rod 6-3 will move forward through the flexible hinge 6-2, and then push the intermediate sample stage 6-5 to move in the X direction; when the lower side piezoelectric ceramic actuator 6-7 After the extension, since the lower end is held by the pre-tightening screw 6-8, only the flexible mechanism 6-6-thrust can be given upward, and the flexible hinge 6-2 of the flexible mechanism 6-6 produces a slight elastic deformation, and the flexible rod 6- 3, the flexible hinge 6-2 will move upward, and then push the middle sample stage 6-5 to move in the Y direction, and the flexible hinge 6-2 transmits the motion of the piezoelectric ceramic actuator 6-7 through the slight elastic deformation of the self material. To the sample stage 6-5, the sample stage 6-5 carries the substrate substrate 7 to a designated reference position for preparation of the later coating.
步骤 4: 靶材蒸发: 电子束发生装置 1发出电子束进入真空蒸发室 2,通过磁场控制电子束 方向,打向放置在真空蒸发室 2的靶材金并使其升华蒸发为高纯度气态靶材束,进入样品室 4。 Step 4: Evaporation of the target: The electron beam generating device 1 emits an electron beam into the vacuum evaporation chamber 2, controls the direction of the electron beam by the magnetic field, strikes the target gold placed in the vacuum evaporation chamber 2, and evaporates it into a high-purity gas target. The material bundle enters the sample chamber 4.
步骤 5 : 靶材束沉积镀膜: 进入样品室 4的高纯度气态靶材束,在掩膜机构 5的作用下,气 态靶材束转变为可精确控制的准直靶材气体, 并以纳米尺度大小的束流直接沉积在固定在纳 米移定位样品台 6上的衬底基片 7上, 所述的纳米尺度大小具体由相应的模板尺度精度决定。 Step 5: Target beam deposition coating: a high-purity gaseous target beam entering the sample chamber 4, under the action of the mask mechanism 5, the gaseous target beam is converted into a precisely controllable collimated target gas, and at a nanometer scale A beam of the size is deposited directly onto the substrate substrate 7 immobilized on the nanopositioning positioning sample stage 6, the nanoscale size being determined by the corresponding template scale accuracy.
步骤 6 : 样品台特定轨迹运动: 利用主控计算机 8控制样品台 6-5和衬底基片 7运动, 从而 在衬底基片 7上形成与运动轨迹相一致的几何图形,完成特定的超精密轨迹运动,特定的几何 图形, 复杂拓扑结构的量子功能器件的镀膜加工; Step 6: Sample stage specific trajectory movement: The main table computer 6 controls the movement of the sample stage 6-5 and the substrate substrate 7 to form a geometric pattern conforming to the motion trajectory on the substrate substrate 7 to complete a specific super Precision trajectory movement, specific geometry, coating processing of quantum functional devices with complex topologies;
具体的操作过程是: The specific operation process is:
(1)主控计算机 8的轨迹生成模块 13中的膜厚仪 13-1用来实时检测衬底基片 7的镀膜率信 号, 并将镀膜率反馈信号传递给多路信号釆集调理模块 12, (1) The film thickness meter 13-1 in the trajectory generating module 13 of the main control computer 8 is used to detect the coating rate signal of the substrate substrate 7 in real time, and transmits the coating rate feedback signal to the multiplex signal modulating and conditioning module 12 ,
(2)多路信号釆集调理模块 12将釆集到的镀膜率反馈信号进行调理后,转变成计算机可 以处理的数字信号, 再传递给轨迹生成模块 13中的轨迹生成模块高速信号釆集与调理接口模 块 13-2, 所述的轨迹生成模块高速信号釆集与调理接口模块 13-2将镀膜率反馈信号转变为镀 膜率信息后, 传递给镀膜率控制算法模块 13-3, (2) The multi-channel signal collection and processing module 12 modulates the coating rate feedback signal collected by the ,, and then converts it into a digital signal that can be processed by the computer, and then transmits it to the trajectory generation module in the trajectory generation module 13 for high-speed signal collection and The modulating interface module 13-2, the trajectory generating module high-speed signal concentrating and conditioning interface module 13-2 converts the coating rate feedback signal into coating rate information, and transmits it to the coating rate control algorithm module 13-3.
(3) 镀膜率控制算法模块 13-3利用该镀膜率信息, 结合量子功能器件的镀膜加工要求, 提出镀膜的加工时间和纳米移定位样品台 6移动速率及方向,然后传递给参考轨迹生成算法模 块 13-4, (3) The coating rate control algorithm module 13-3 uses the coating rate information, combined with the coating processing requirements of the quantum functional device, proposes the processing time of the coating and the moving rate and direction of the nano-positioning positioning sample stage 6, and then transmits it to the reference trajectory generation algorithm. Module 13-4,
(4)参考轨迹生成算法模块 13-4利用镀膜率信息、 对镀膜加工时间和纳米移定位样品台 6移动速率和方向的要求, 结合量子功能器件的加工要求, 生成纳米移定位样品台 6的参考运 动轨迹, 并将参考运动轨迹传递给跟踪控制模块 14和控制柜 9, 控制柜 9将参考运动轨迹传递
给显示与检测模块 10并予以显示; (4) The reference trajectory generation algorithm module 13-4 uses the coating rate information, the coating processing time, and the movement rate and direction requirements of the nano-shift positioning sample stage 6, and combines the processing requirements of the quantum functional device to generate the nano-shift positioning sample stage 6. Referring to the motion trajectory, and transmitting the reference motion trajectory to the tracking control module 14 and the control cabinet 9, the control cabinet 9 transmits the reference motion trajectory Display and display module 10 and display it;
(5)压电陶瓷执行器 6-7通电后伸长,通过柔性机构 6-6推动样品台 6-5运动,纳米光栅传 感器 6-4釆集纳米光栅信号, 然后传递给多路信号釆集调理模块 12; (5) The piezoelectric ceramic actuator 6-7 is extended after being energized, and the sample stage 6-5 is driven by the flexible mechanism 6-6, and the nano-grating sensor 6-4 collects the nano-grating signal, and then transmits it to the multi-channel signal set. Conditioning module 12;
纳米光栅传感器 6-4用来实时检测样品台 6-5在 X和 Y轴两个方向上的位移信息, 也就是纳 米光栅信号, 当左侧的压电陶瓷执行器 6-7运动时, 带动柔性机构 6-6进行运动, 继而推动样 品台 6-5沿 X方向运动,上面的纳米光栅传感器 6-4就会釆集到样品台沿 X方向的纳米光栅信号, 然后传递给多路信号釆集调理模块 12;当下侧的压电陶瓷执行器 6-7运动时,带动柔性机构 6-6 进行运动,继而推动样品台 6-5沿 Y方向运动,右面的纳米光栅传感器 6-4就会釆集到样品台 6-5 沿 Y方向的纳米光栅信号, 然后传递给多路信号釆集调理模块 12 ; The nano-grating sensor 6-4 is used to detect the displacement information of the sample stage 6-5 in both directions of the X and Y axes in real time, that is, the nano-grating signal, when the piezoelectric ceramic actuator 6-7 on the left side moves, The flexible mechanism 6-6 moves, which in turn pushes the sample stage 6-5 to move in the X direction, and the upper nano-grating sensor 6-4 collects the nano-grating signal in the X direction of the sample stage, and then transmits it to the multi-channel signal. The conditioning module 12 is arranged; when the piezoelectric ceramic actuator 6-7 on the lower side moves, the flexible mechanism 6-6 is driven to move, and then the sample stage 6-5 is moved in the Y direction, and the nano grating sensor 6-4 on the right side is The nano-grating signals collected in the Y direction from the sample stage 6-5 are then transmitted to the multi-channel signal collection and conditioning module 12 ;
(6)多路信号釆集调理模块 12将釆集到的纳米光栅信号进行调理后,转变成计算机可以处 理的数字信号,传递给跟踪控制模块 14中的跟踪控制模块高速信号釆集与调理接口模块 14-1, 跟踪控制模块高速信号釆集与调理接口模块 14-1将纳米光栅信号转变为纳米移定位样品台 6 的位置信息, 并将该位置信息传递给纳米跟踪控制器模块 14-2; (6) The multi-channel signal collection and processing module 12 modulates the collected nano-grating signals into a digital signal that can be processed by the computer, and transmits the digital signal to the tracking control module in the tracking control module 14 for high-speed signal collection and conditioning interface. Module 14-1, tracking control module high speed signal acquisition and conditioning interface module 14-1 converts the nano-grating signal into position information of the nano-shift positioning sample stage 6, and transmits the position information to the nano-tracking controller module 14-2 ;
(7)纳米跟踪控制器模块 14-2将该位置信息与参考轨迹生成算法模块 13-4传递来的参考运 动轨迹比较, 并根据误差算得跟踪控制指令, 将跟踪控制指令传递给跟踪控制信号放大驱动 模块 14-3, 所述的跟踪控制信号放大驱动模块 14-3将跟踪控制指令予以放大, 并将放大的跟 踪控制指令传递给驱动器 11和控制柜 9; (7) The nano tracking controller module 14-2 compares the position information with the reference motion trajectory transmitted by the reference trajectory generation algorithm module 13-4, and calculates a tracking control command according to the error, and transmits the tracking control command to the tracking control signal to amplify The drive module 14-3, the tracking control signal amplification drive module 14-3 amplifies the tracking control command, and transmits the amplified tracking control command to the driver 11 and the control cabinet 9;
(8)驱动器 11驱动压电陶瓷执行器 6-7运动, 柔性铰链 6-2通过自身材料的微小弹性变形, 将压电陶瓷执行器 6-7的运动传递给样品台 6-5,样品台 6-5承载衬底基片 7完成量子功能器件所 需的轨迹运动, 从而完成量子功能器件所需的几何图形镀膜加工。 (8) The driver 11 drives the piezoelectric ceramic actuator 6-7 to move, and the flexible hinge 6-2 transmits the movement of the piezoelectric ceramic actuator 6-7 to the sample stage 6-5 by the slight elastic deformation of the self material, the sample stage 6-5 carries the substrate substrate 7 to complete the trajectory movement required by the quantum functional device, thereby completing the geometric pattern coating process required for the quantum functional device.
步骤 7 : 判断膜厚是否达到加工要求, 如果是, 则进行步骤 8, 如果不是, 返回步骤 4; 具 体的判断方法是: 利用膜厚仪 13-1实时检测衬底基片 7的镀膜率信号, 来检测衬底基片 7的膜 厚信息; Step 7: Determine whether the film thickness meets the processing requirements, and if yes, proceed to step 8. If not, return to step 4; the specific determination method is: using the film thickness meter 13-1 to detect the coating rate signal of the substrate substrate 7 in real time. , detecting the film thickness information of the substrate substrate 7;
步骤 8 : 量子效应检测: 衬底基片 7镀膜加工完成后, 将衬底基片 7从样品室 4中取出, 并 将衬底基片 7固定在量子检测台 17上, 由主控计算机 8的量子检测台定位控制器模块 16-2控制 量子检测台 17的位置, 以便准确对衬底基片上的加工样品进行量子效应检测。 Step 8: Quantum effect detection: After the substrate substrate 7 is coated, the substrate substrate 7 is taken out from the sample chamber 4, and the substrate substrate 7 is fixed on the quantum detecting station 17, by the host computer 8. The quantum detection stage positioning controller module 16-2 controls the position of the quantum detection stage 17 to accurately perform quantum effect detection on the processed samples on the substrate substrate.
具体的操作过程是: 量子检测台 17的内置传感器釆集到量子检测台位置信号, 并传递给 量子检测台定位控制模块高速信号釆集与调理接口模块 16-1, 经过调理, 转变成计算机可以 处理的数字信号后;传递给量子检测台定位控制器模块 16-2,量子检测台定位控制器模块 16-2 根据该量子检测台位置信号, 得到量子检测台 17的实际位置信息, 跟最终要到达的参考位置 比较, 根据位置的差别, 产生针对量子检测的量子检测台定位控制指令; 并传递给量子检测 台定位控制信号放大驱动模块 16-3, 将定位控制指令予以放大, 输出给量子检测台 17, 控制
量子检测台 17承载衬底基片 7达到设定的参考位置进行量子效应检测。 The specific operation process is as follows: The built-in sensor of the quantum detection station 17 is collected into the quantum detection station position signal, and transmitted to the quantum detection station positioning control module high-speed signal collection and conditioning interface module 16-1, after conditioning, turning into a computer can After processing the digital signal; passing to the quantum detection station positioning controller module 16-2, the quantum detection station positioning controller module 16-2 obtains the actual position information of the quantum detection station 17 according to the quantum detection station position signal, and finally Comparing the reference position of arrival, according to the difference of position, generating a quantum detection station positioning control instruction for quantum detection; and transmitting to the quantum detection station positioning control signal amplification driving module 16-3, amplifying the positioning control instruction, and outputting to the quantum detection Station 17, control The quantum detection stage 17 carries the substrate substrate 7 to a set reference position for quantum effect detection.
步骤 9 : 判断衬底基片 7上的加工样品是否具有量子效应, 如果具有, 则结束, 如果不具 有量子效应, 则返回步骤 1重新开始。 Step 9: It is judged whether or not the processed sample on the substrate substrate 7 has a quantum effect, and if so, it ends, and if it does not have a quantum effect, it returns to step 1 to restart.
此外, 控制柜 9同电子束发生装置 1、 真空系统 3、 主控计算机 8及样品室 4相互通信, 综合 处理各模块传递的信息, 保证各功能模块之间信息交互和协同操作, 监控各模块功能协调运 行, 并将得到纳米移定位样品台 6及衬底基片 7的运动轨迹、 定位信息及膜厚信息传递给显示 与检测模块 10, 在线显示加工过程, 并实时监测。 In addition, the control cabinet 9 communicates with the electron beam generating device 1, the vacuum system 3, the main control computer 8 and the sample chamber 4, comprehensively processes the information transmitted by each module, ensures information interaction and cooperative operation between the functional modules, and monitors each module. The function is coordinated, and the movement track, positioning information and film thickness information of the nano-positioning positioning sample stage 6 and the substrate substrate 7 are transmitted to the display and detection module 10, and the processing process is displayed online and monitored in real time.
尽管上面已经示出和描述了本发明的实施例, 可以理解的是, 上述实施例是示例性的, 用来解释说明本发明, 而不能理解为对本发明的限制, 在本发明的精神和权利要求的保护范 围内, 对本发明做出的任何修改和改变, 都落入本发明的保护范围。 本领域的普通技术人员 在不脱离本发明的原理和宗旨的情况下在本发明的范围内可以对上述实施例进行变化、修改、 替换和变型。
While the embodiments of the present invention have been shown and described, it is understood that the embodiments of the present invention Any modifications and variations of the present invention are intended to be included within the scope of the present invention. Variations, modifications, alterations and variations of the above-described embodiments may be made by those skilled in the art without departing from the scope of the invention.
Claims
1、 一种直写式真空蒸发系统, 其特征在于: 包括电子束发生装置、 真空蒸发室、 真空系 统、 样品室、 驱动器、 多路信号釆集调理模块、 主控计算机、 量子检测台、 控制柜、 显示与 检测模块; 1. A direct writing vacuum evaporation system, characterized by: including an electron beam generating device, a vacuum evaporation chamber, a vacuum system, a sample chamber, a driver, a multi-channel signal collection and conditioning module, a main control computer, a quantum detection platform, and a control unit. Cabinet, display and detection module;
所述的样品室内部具有纳米移定位样品台与掩膜机构; 所述的纳米移定位样品台, 由基 座、 柔性机构、 纳米光栅传感器、 样品台、 压电陶瓷执行器、 预紧螺钉及样品夹具组成; 所述的样品台位于基座的中心; 样品台四周通过柔性机构与基座相连; 样品台上用样品 夹具固定衬底基片; The sample chamber has a nano-displacement sample stage and a mask mechanism inside; the nano-displacement sample stage consists of a base, a flexible mechanism, a nano grating sensor, a sample stage, a piezoelectric ceramic actuator, a preload screw and a Composed of a sample fixture; the sample stage is located in the center of the base; the surroundings of the sample stage are connected to the base through a flexible mechanism; the substrate substrate is fixed on the sample stage with a sample fixture;
基座的相邻两侧面中间位置开有通孔, 内部安装有压电陶瓷执行器, 压电陶瓷执行器的 一端通过预紧螺钉与基座固定, 另一端与柔性机构接触; 压电陶瓷执行器通电后, 与柔性机 构接触一端伸长, 通过柔性机构推动样品台运动; There is a through hole in the middle of the adjacent two sides of the base, and a piezoelectric ceramic actuator is installed inside. One end of the piezoelectric ceramic actuator is fixed to the base through a preload screw, and the other end is in contact with the flexible mechanism; Piezoelectric ceramic actuator After the device is powered on, the end in contact with the flexible mechanism extends, and the flexible mechanism promotes the movement of the sample stage;
基座的另两个相邻侧面中间位置安装有纳米光栅传感器, 釆集纳米光栅信号后传递给多 路信号釆集调理模块; A nano-grating sensor is installed in the middle of the other two adjacent sides of the base, which collects nano-grating signals and then transmits them to the multi-channel signal collection and conditioning module;
所述的掩膜机构将真空蒸发室中蒸发出的高纯度气态靶材束转变为具有纳米尺度大小的 气态靶材束流; 直接沉积在纳米移定位样品台上的衬底基片上; The mask mechanism converts the high-purity gaseous target beam evaporated in the vacuum evaporation chamber into a gaseous target beam with a nanoscale size; it is directly deposited on the substrate substrate on the nano-shift sample stage;
所述的主控计算机包括轨迹生成模块、 跟踪控制模块、 定位控制模块以及量子检测台定 位控制模块,主控计算机的输入端连接多路信号釆集调理模块,输出端连接驱动器和控制柜; 主控计算机的量子检测台定位控制模块连接量子检测台; The main control computer includes a trajectory generation module, a tracking control module, a positioning control module and a quantum detection platform positioning control module. The input end of the main control computer is connected to the multi-channel signal collection and conditioning module, and the output end is connected to the driver and the control cabinet; The computer-controlled quantum detection platform positioning control module is connected to the quantum detection platform;
所述的轨迹生成模块由膜厚仪、 轨迹生成模块高速信号釆集与调理接口模块、 镀膜率控 制算法模块、 参考轨迹生成算法模块构成; The trajectory generation module is composed of a film thickness meter, a trajectory generation module, a high-speed signal collection and conditioning interface module, a coating rate control algorithm module, and a reference trajectory generation algorithm module;
膜厚仪检测衬底基片的镀膜率信号, 传递给多路信号釆集调理模块进行调理, 转变成数 字信号传递给轨迹生成模块高速信号釆集与调理接口模块, 转变成镀膜率信息, 然后传递给 镀膜率控制算法模块, 由镀膜率控制算法模块得到镀膜加工时间及纳米移定位样品台移动速 率和方向, 然后传递给参考轨迹生成算法模块, 由参考轨迹生成算法模块生成纳米移定位样 品台的参考运动轨迹, 并传递给跟踪控制模块和控制柜, 通过显示与检测模块予以显示; 所述的跟踪控制模块由跟踪控制模块高速信号釆集与调理接口模块、 纳米跟踪控制器模 块及跟踪控制信号放大驱动模块构成; The film thickness meter detects the coating rate signal of the substrate, passes it to the multi-channel signal collection and conditioning module for conditioning, converts it into a digital signal and passes it to the trajectory generation module high-speed signal collection and conditioning interface module, converts it into coating rate information, and then Passed to the coating rate control algorithm module, the coating processing time and the movement rate and direction of the nano-displacement sample stage are obtained from the coating rate control algorithm module, and then passed to the reference trajectory generation algorithm module, which generates the nano-displacement sample stage The reference movement trajectory is passed to the tracking control module and the control cabinet, and is displayed through the display and detection module; the tracking control module is composed of a tracking control module high-speed signal collection and conditioning interface module, a nano tracking controller module and a tracking control module. Composed of signal amplification driver module;
多路信号釆集调理模块釆集纳米光栅信号进行调理后, 转变成数字信号传递给跟踪控制 模块高速信号釆集与调理接口模块, 转变为纳米移定位样品台的位置信息, 传递给纳米跟踪 控制器模块, 纳米跟踪控制器模块将纳米移定位样品台及衬底基片的实际运动轨迹传递给控 制柜, 同时将实际运动轨迹与参考运动轨迹比较, 得到跟踪控制指令, 传递给跟踪控制信号
放大驱动模块后, 将跟踪控制指令进行放大, 传递给驱动器和控制柜, 通过驱动器驱动压电 陶瓷执行器运动; The multi-channel signal collection and conditioning module collects the nano-grating signal for conditioning, and then converts it into a digital signal and transmits it to the tracking control module. The high-speed signal collection and conditioning interface module converts it into the position information of the nano-shift positioning sample stage and transmits it to the nano-tracking control. The nano-tracking controller module transmits the actual movement trajectory of the nano-positioning sample stage and the substrate to the control cabinet. At the same time, it compares the actual movement trajectory with the reference movement trajectory to obtain tracking control instructions and transmits them to the tracking control signal. After amplifying the drive module, the tracking control instructions are amplified and transmitted to the driver and control cabinet, and the piezoelectric ceramic actuator is driven by the driver;
所述的定位控制模块由激光尺、 定位控制模块高速信号釆集与调理接口模块、 纳米定位 控制器模块及定位控制信号放大驱动模块构成; The positioning control module is composed of a laser ruler, a positioning control module high-speed signal collection and conditioning interface module, a nano-positioning controller module and a positioning control signal amplification drive module;
激光尺实时测量纳米移定位样品台及衬底基片的位置信号, 传递给多路信号釆集调理模 块进行调理后, 转变成数字信号通过定位控制模块高速信号釆集与调理接口模块传递给纳米 定位控制器模块, 由纳米定位控制器模块生成定位控制指令,将实际位置信号反馈给控制柜, 同时将定位控制指令传递给定位控制信号放大驱动模块, 经放大后传递给驱动器和控制柜; 驱动器驱动压电陶瓷执行器运动; The laser ruler measures the position signals of the nano-displacement sample stage and the substrate substrate in real time, passes them to the multi-channel signal collection and conditioning module for conditioning, and then converts them into digital signals through the high-speed signal collection and conditioning interface module of the positioning control module and transmits them to the nanometer Positioning controller module, the nano positioning controller module generates positioning control instructions, feeds back the actual position signal to the control cabinet, and at the same time transmits the positioning control instructions to the positioning control signal amplification drive module, which is amplified and then transmitted to the driver and control cabinet; driver Drive piezoelectric ceramic actuator movement;
所述的量子检测台定位控制模块由量子检测台定位控制模块高速信号釆集与调理接口模 块、 量子检测台定位控制器模块、 量子检测台定位控制信号放大驱动模块构成; The described quantum detection platform positioning control module is composed of a quantum detection platform positioning control module high-speed signal collection and conditioning interface module, a quantum detection platform positioning controller module, and a quantum detection platform positioning control signal amplification drive module;
量子检测台定位控制模块高速信号釆集与调理接口模块收集量子检测台位置信号, 经调 理后转变成数字信号; 传递给量子检测台定位控制器模块, 产生定位控制指令; 传递给量子 检测台定位控制信号放大驱动模块后进行放大, 输出给量子检测台; 同时量子检测台定位控 制器模块将量子检测台实际位置信息, 传递给控制柜通过显示与检测模块予以显示; The high-speed signal collection and conditioning interface module of the quantum detection platform positioning control module collects the quantum detection platform position signals and converts them into digital signals after conditioning; passes them to the quantum detection platform positioning controller module to generate positioning control instructions; passes them to the quantum detection platform positioning The control signal is amplified by the drive module and then amplified and output to the quantum detection platform; at the same time, the quantum detection platform positioning controller module transmits the actual position information of the quantum detection platform to the control cabinet for display through the display and detection module;
2、 应用权利要求 1所述的直写式真空蒸发系统的方法, 其特征在于: 包括如下步骤: 步骤 1 : 准备,根据镀膜加工需要, 将相应的靶材放置在真空蒸发室中,将衬底基片通过 样品夹具固定在纳米移定位样品台上; 2. The method of applying the direct writing vacuum evaporation system of claim 1, characterized in that: It includes the following steps: Step 1: Preparation, according to the needs of coating processing, place the corresponding target material in the vacuum evaporation chamber, and place the lining The base substrate is fixed on the nanodisplacement sample stage through the sample clamp;
步骤 2 :抽真空,在真空系统的作用下,将真空蒸发室及样品室抽成真空并保持真空状态; 步骤 3 : 定位, 利用主控计算机将衬底基片运动到指定的参考位置; Step 2: Vacuuming, under the action of the vacuum system, evacuate the vacuum evaporation chamber and sample chamber and maintain the vacuum state; Step 3: Positioning, use the main control computer to move the substrate to the designated reference position;
步骤 4 : 靶材蒸发: 电子束发生装置发出电子束进入真空蒸发室,通过磁场控制电子束方 向, 打向靶材并使其升华蒸发为高纯度气态靶材束, 进入样品室; Step 4: Target evaporation: The electron beam generating device emits an electron beam into the vacuum evaporation chamber, and controls the direction of the electron beam through a magnetic field, hitting the target and causing it to sublime and evaporate into a high-purity gaseous target beam, which then enters the sample chamber;
步骤 5 : 靶材束沉积镀膜: 进入样品室的高纯度气态靶材束,在掩膜机构的作用下,气态 靶材束转变为可精确控制的准直靶材气体,并以纳米尺度大小的束流直接沉积在衬底基片上; 步骤 6 :样品台特定轨迹运动: 利用主控计算机控制衬底基片运动,从而在衬底基片上形 成与运动轨迹相一致的几何图形; Step 5: Target beam deposition coating: The high-purity gaseous target beam entering the sample chamber is transformed into a collimated target gas that can be precisely controlled under the action of the mask mechanism, and is formed into nanometer-sized particles. The beam is directly deposited on the substrate substrate; Step 6: Specific trajectory movement of the sample stage: Use the main control computer to control the movement of the substrate substrate, thereby forming a geometric pattern consistent with the movement trajectory on the substrate substrate;
步骤 7 : 判断膜厚是否达到加工要求, 如果是, 则进行步骤 8, 如果不是, 返回步骤 4; 具体的判断方法是: 利用膜厚仪实时检测衬底基片的镀膜率信号, 来检测衬底基片的膜 厚信息; Step 7: Determine whether the film thickness meets the processing requirements. If so, proceed to step 8. If not, return to step 4; the specific judgment method is: use a film thickness meter to detect the coating rate signal of the substrate in real time to detect the substrate. Film thickness information of the base substrate;
步骤 8 : 量子效应检测: 衬底基片镀膜加工完成后,将衬底基片从样品室中取出, 并固定 在量子检测台上, 量子检测台定位控制模块控制量子检测台的位置, 对衬底基片上的加工样 品进行量子效应检测;
步骤 9 : 判断衬底基片上的加工样品是否具有量子效应, 如果具有量子效应, 则结束, 如 果不具有量子效应, 则返回步骤 1重新开始。 Step 8: Quantum effect detection: After the substrate coating process is completed, take the substrate out of the sample chamber and fix it on the quantum detection stage. The quantum detection stage positioning control module controls the position of the quantum detection stage and aligns the substrate. The processed samples on the base substrate are tested for quantum effects; Step 9: Determine whether the processed sample on the substrate has a quantum effect. If it has a quantum effect, it ends. If it does not have a quantum effect, return to step 1 and start again.
3、如权利要求 2所述的直写式真空蒸发系统的方法,其特征在于: 步骤 3中所述的定位的 具体操作过程为: 3. The method of direct writing vacuum evaporation system according to claim 2, characterized in that: the specific operation process of positioning described in step 3 is:
(1)在控制柜的输入面板输入纳米移定位样品台的初始参考位置信息,并传递给主控计 算机的定位控制模块; (1) Enter the initial reference position information of the nano-shift positioning sample stage on the input panel of the control cabinet, and transmit it to the positioning control module of the main control computer;
(2)激光尺实时测量纳米移定位样品台及衬底基片的位置信号,并将激光位置信号传递 给多路信号釆集调理模块; (2) The laser ruler measures the position signals of the nano-displacement sample stage and the substrate substrate in real time, and transmits the laser position signals to the multi-channel signal collection and conditioning module;
(3)纳米定位控制器模块根据激光位置信号得到纳米移定位样品台的实际位置信息, 同 所要到达的参考位置相比较, 根据位置的差别, 产生对应的定位控制指令; (3) The nano-positioning controller module obtains the actual position information of the nano-positioning sample stage based on the laser position signal, compares it with the reference position to be reached, and generates corresponding positioning control instructions based on the difference in position;
(4)定位控制信号放大驱动模块将定位控制指令予以放大后传递给驱动器,通过驱动器 驱动纳米移定位样品台的压电陶瓷执行器运动,具体的操作过程是:压电陶瓷执行器伸长后, 下端与预紧螺钉固连,上端推动柔性机构,柔性铰链产生弹性变形,通过柔性杆推动样品台; 样品台承载衬底基片运动到指定的参考位置,为后期的镀膜做准备。 (4) The positioning control signal amplification drive module amplifies the positioning control command and transmits it to the driver, which drives the piezoelectric ceramic actuator of the nano-displacement sample stage to move. The specific operation process is: after the piezoelectric ceramic actuator is extended , the lower end is fixed with the pre-tightened screw, and the upper end pushes the flexible mechanism, the flexible hinge produces elastic deformation, and the sample stage is pushed through the flexible rod; the sample stage carries the substrate and moves to the designated reference position to prepare for later coating.
4、如权利要求 2所述的直写式真空蒸发系统的方法,其特征在于: 步骤 6中所述的样品台 特定轨迹运动的具体操作过程为: 4. The method of direct writing vacuum evaporation system according to claim 2, characterized in that: the specific operation process of the specific trajectory movement of the sample stage described in step 6 is:
(1)轨迹生成模块中的膜厚仪用来实时检测衬底基片的镀膜率信号,并传递给多路信号 釆集调理模块; (1) The film thickness meter in the trajectory generation module is used to detect the coating rate signal of the substrate in real time and transmit it to the multi-channel signal collection and conditioning module;
(2) 轨迹生成模块高速信号釆集与调理接口模块将镀膜率反馈信号转变为镀膜率信息 后, 传递给镀膜率控制算法模块; (2) The high-speed signal collection and conditioning interface module of the trajectory generation module converts the coating rate feedback signal into coating rate information and then passes it to the coating rate control algorithm module;
(3)镀膜率控制算法模块利用镀膜率信息,结合量子功能器件的镀膜加工要求,得到镀 膜加工时间及纳米移定位样品台的移动速率和方向, 然后传递给参考轨迹生成算法模块; (3) The coating rate control algorithm module uses the coating rate information, combined with the coating processing requirements of quantum functional devices, to obtain the coating processing time and the movement rate and direction of the nano-displacement sample stage, and then passes it to the reference trajectory generation algorithm module;
(4)参考轨迹生成算法模块生成纳米移定位样品台的参考运动轨迹,并将参考运动轨迹 传递给跟踪控制模块和控制柜, 控制柜将参考运动轨迹传递给显示与检测模块并予以显示;(4) The reference trajectory generation algorithm module generates the reference motion trajectory of the nano-displacement sample stage, and transmits the reference motion trajectory to the tracking control module and control cabinet. The control cabinet transmits the reference motion trajectory to the display and detection module and displays it;
(5)压电陶瓷执行器通电后伸长,通过柔性机构推动样品台运动,纳米光栅传感器釆集 纳米光栅信号, 然后传递给多路信号釆集调理模块; (5) The piezoelectric ceramic actuator stretches after being energized, and pushes the sample stage to move through the flexible mechanism. The nanograting sensor collects the nanograting signal, and then transmits it to the multi-channel signal collection and conditioning module;
(6)多路信号釆集调理模块釆集纳米光栅信号进行调理后,传递给跟踪控制模块高速信 号釆集与调理接口模块, 后转变为纳米移定位样品台的位置信息, 传递给纳米跟踪控制器模 块; (6) The multi-channel signal collection and conditioning module collects the nano-grating signals for conditioning, and then passes them to the tracking control module, the high-speed signal collection and conditioning interface module, and then converts them into the position information of the nano-shift positioning sample stage, and passes it to the nano-tracking control device module;
(7) 纳米跟踪控制器模块将纳米移定位样品台及衬底基片的实际运动轨迹传递给控制 柜, 同时将实际运动轨迹与参考运动轨迹比较, 算得跟踪控制指令, 传递给跟踪控制信号放 大驱动模块后, 将跟踪控制指令予以放大, 传递给驱动器和控制柜;
(8)驱动器驱动压电陶瓷执行器运动,控制衬底基片完成量子功能器件所需的轨迹运动, 从而完成量子功能器件所需的几何图形镀膜加工。 (7) The nano-tracking controller module transmits the actual movement trajectory of the nano-displacement sample stage and substrate to the control cabinet. At the same time, it compares the actual movement trajectory with the reference movement trajectory, calculates the tracking control instruction, and transmits it to the tracking control signal amplification After driving the module, the tracking control instructions are amplified and transmitted to the driver and control cabinet; (8) The driver drives the movement of the piezoelectric ceramic actuator and controls the substrate substrate to complete the trajectory movement required by the quantum functional device, thereby completing the geometric pattern coating processing required by the quantum functional device.
5、如权利要求 2所述的直写式真空蒸发系统的方法,其特征在于: 步骤 8中所述的量子检 测台定位控制模块控制量子检测台位置的具体过程为: 5. The method of direct writing vacuum evaporation system according to claim 2, characterized in that: the specific process of the quantum detection platform positioning control module controlling the position of the quantum detection platform described in step 8 is:
量子检测台定位控制模块高速信号釆集与调理接口模块釆集到量子检测台位置信号, 进 行调理, 转变成数字信号后; 传递给量子检测台定位控制器模块, 产生量子检测台定位控制 指令; 传递给量子检测台定位控制信号放大驱动模块, 予以放大, 后输出给量子检测台, 控 制量子检测台承载衬底基片达到设定的参考位置, 进行量子效应检测。
The high-speed signal collection and conditioning interface module of the quantum detection platform positioning control module collects the quantum detection platform position signal, conditions it, and converts it into a digital signal; then passes it to the quantum detection platform positioning controller module to generate a quantum detection platform positioning control instruction; The signal is passed to the quantum detection stage positioning control signal amplification drive module, amplified, and then output to the quantum detection stage, which controls the quantum detection stage to carry the substrate substrate to the set reference position for quantum effect detection.
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