WO2015005282A1 - Vehicle-wheel bearing device with sensor - Google Patents
Vehicle-wheel bearing device with sensor Download PDFInfo
- Publication number
- WO2015005282A1 WO2015005282A1 PCT/JP2014/068051 JP2014068051W WO2015005282A1 WO 2015005282 A1 WO2015005282 A1 WO 2015005282A1 JP 2014068051 W JP2014068051 W JP 2014068051W WO 2015005282 A1 WO2015005282 A1 WO 2015005282A1
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- WIPO (PCT)
- Prior art keywords
- sensor
- strain
- load
- contact
- wheel bearing
- Prior art date
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- 238000005096 rolling process Methods 0.000 claims abstract description 93
- 238000001514 detection method Methods 0.000 claims description 17
- 230000002093 peripheral effect Effects 0.000 claims description 11
- 230000035945 sensitivity Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
- G01L5/0009—Force sensors associated with a bearing
- G01L5/0019—Force sensors associated with a bearing by using strain gages, piezoelectric, piezo-resistive or other ohmic-resistance based sensors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
- B60B27/00—Hubs
- B60B27/0047—Hubs characterised by functional integration of other elements
- B60B27/0068—Hubs characterised by functional integration of other elements the element being a sensor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C41/00—Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/02—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
- F16C19/14—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
- F16C19/18—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls
- F16C19/181—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact
- F16C19/183—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles
- F16C19/184—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement
- F16C19/186—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement with three raceways provided integrally on parts other than race rings, e.g. third generation hubs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/52—Bearings with rolling contact, for exclusively rotary movement with devices affected by abnormal or undesired conditions
- F16C19/522—Bearings with rolling contact, for exclusively rotary movement with devices affected by abnormal or undesired conditions related to load on the bearing, e.g. bearings with load sensors or means to protect the bearing against overload
Definitions
- the present invention relates to a wheel bearing device with a sensor provided with a load sensor for detecting a load applied to a bearing portion of the wheel.
- a wheel bearing As a technique for detecting a load applied to each wheel of an automobile, a wheel bearing has been proposed in which a strain gauge 51 is attached to an outer ring 50 of a wheel bearing as shown in FIG. Patent Document 1). In addition, a calculation method for estimating a load applied to a wheel from output signals of a plurality of strain sensors provided on the wheel has been proposed (for example, Patent Document 2).
- Patent Literature 1 and Patent Literature 2 when a load is detected using a strain sensor, the drift of the strain sensor due to the environmental temperature and the initial drift due to the strain accompanying the mounting of the strain sensor are detected. It becomes a factor to reduce.
- a sensor unit 70 including a strain generating member and a strain sensor attached to the strain generating member is attached to an outer ring 61 that is a fixed member of the wheel bearing 60.
- Sensor-equipped wheel bearings provided at two locations above and below the radial surface have been proposed (for example, Patent Document 3).
- the strain generating member has two contact fixing portions that are contact fixed to the outer diameter surface of the outer ring 61 and are spaced apart from each other in the circumferential direction of the outer ring 61, and the outer ring 61 is between these two contact fixing portions. It arrange
- the strain generating member is provided with three contact fixing portions arranged in the circumferential direction of the outer ring, and each strain sensor is attached between adjacent contact fixing portions.
- the first and second contact fixing parts adjacent to each other and the second contact fixing parts of the strain generating member are not in contact with the outer ring, and the first Grooves are formed at two locations on the outer diameter surface of the outer ring corresponding to between the second and third contact fixing portions.
- An object of the present invention is to provide a sensor-equipped wheel that can reduce the influence of output fluctuation due to the circumferential position of the rolling element and can detect a load with high accuracy and can share a sensor unit with various types of wheel bearings. It is providing a bearing device for a vehicle.
- the sensor-equipped wheel bearing device of the present invention has an outer member in which a double row rolling surface is formed on the inner periphery, an inner member in which a rolling surface opposite to the rolling surface is formed on the outer periphery,
- a wheel bearing comprising a double row rolling element interposed between facing rolling surfaces of the outer member and the inner member and rotatably supporting the wheel with respect to the vehicle body
- the outer member and the inner member A strain generating member having two or more contact fixing portions fixed to the fixed side member of the member in contact with the fixed side member, and detecting the strain of the strain generating member attached to the strain generating member
- Three or more load detection sensor units comprising one or more sensors are provided so that the contact fixing portions are arranged in the circumferential direction of the fixed side member, and act on the wheel bearing using the output signal of the sensor.
- (N + 1/2) times (n: an integer starting from 0) or a linear distance between two circumferential positions separated by an angle that approximates these values, and the sensor is positioned within the groove width.
- the strain generating member has three contact fixing portions, each of the sensors is attached between the adjacent contact fixing portions, and the strain generating member is disposed on the peripheral surface of the fixed side member. Are provided between the adjacent first contact fixing portion and the second contact fixing portion, and between the adjacent second contact fixing portion and the third contact fixing portion.
- the strain generating member having two or more contact fixing portions fixed in contact with the fixed side member, and the strain generating member attached to the strain generating member. Since three or more load detection sensor units comprising one or more sensors for detecting strain are provided so that the respective contact fixing portions are arranged in the circumferential direction of the fixed side member, the load estimating means causes the sensor By using the output signal, it is possible to accurately detect loads in the three orthogonal axes (vertical load Fz, load Fx serving as driving force and braking force, and axial load Fy) acting on the wheel bearing.
- the load detecting sensor unit detects the distortion of the fixed member by transferring it to the distortion generating member, the load detecting sensor unit can detect the distortion with high sensitivity by increasing the distortion.
- three or more load detection sensor units are arranged in the circumferential direction of the fixed member, it is possible to detect loads in the orthogonal three-axis directions.
- the “load in the direction of three orthogonal axes acting on the wheel bearing” for performing the detection may be a force acting between the wheel and the tire ground contact surface of the road surface.
- the peripheral surface of the fixed side member provided with the contact fixing portion is provided with a groove parallel to the axial direction so as to be positioned between the adjacent contact fixing portions. Since the rigidity is weaker than that of the portion, distortion is most likely to occur in the outer peripheral portion of the fixed side member. Therefore, when the sensor is disposed within the groove width, the distortion can be detected with high sensitivity and high accuracy.
- the periphery of the groove is the most easily distorted portion, and the distance between the groove width centers of the two grooves that are the distortable portion is (n + 1/2) times (n: 1/2) the arrangement pitch of the rolling elements.
- the interval between the grooves is defined as 1 ⁇ 2 of the pitch of the rolling element array, but this increases the degree of freedom of the interval with respect to the rolling element pitch between the sensors in the sensor unit. It can be used for various types of wheel bearings, and can reduce the influence of output fluctuations due to the circumferential position of the rolling elements, enabling highly accurate load detection.
- the strain generating member is a plate-like member, and has notches on both sides of the sensor mounting position, and the width of the groove of the fixed side member is larger than the circumferential width of the notch.
- the notch portion may be positioned within the groove width in a state where the sensor unit is provided on the stationary member.
- the sensor unit at an axial position including an axial position where an outboard-side rolling element contacts the fixed member.
- the distortion of the fixed side member is easily concentrated on the distortion generating member, and the detection sensitivity is improved accordingly.
- the fixed member is an outer member
- the inboard side of the outer member is fitted to the knuckle, but the outboard side is in a free state, and there is no problem even if the groove is provided for strain detection. Does not occur.
- the sensor unit is provided with a phase difference of 90 degrees in the circumferential direction on the upper surface portion, the lower surface portion, the right surface portion, and the left surface portion of the fixed side member that is in the vertical position and the front and rear position with respect to the tire ground contact surface.
- the load estimation means may estimate the radial load and the axial load acting in the radial direction and the axial direction of the wheel bearing using the output signals of the sensors of these sensor units.
- the vertical direction load Fz and the axial direction load Fy can be estimated from the output signal of two sensor units arrange
- the load Fx caused by the driving force or the braking force can be estimated from the output signals of the two sensor units arranged on the right surface portion and the left surface portion of the outer diameter surface.
- FIG. 4 is a cross-sectional view taken along arrow IV-IV in FIG. 3. It is explanatory drawing of the influence of a rolling-element position with respect to the output signal of the sensor unit of FIG. It is explanatory drawing of the touch diameter of the rolling element in an outer member. It is an enlarged plan view of another example of the sensor unit. It is explanatory drawing of the influence of a rolling-element position with respect to the output signal of the sensor unit of FIG. It is a perspective view of a prior art example. It is a front view of another prior art example.
- This embodiment is a third generation inner ring rotating type and is applied to a wheel bearing for driving wheel support.
- the side closer to the outer side in the vehicle width direction of the vehicle when attached to the vehicle is referred to as the outboard side, and the side closer to the center of the vehicle is referred to as the inboard side.
- the bearing in this sensor-equipped wheel bearing device includes an outer member 1 in which a double row rolling surface 3 is formed on the inner periphery, and each rolling surface 3 of the outer member 1.
- the inner member 2 is formed on the outer periphery with a rolling surface 4 facing the outer surface, and the outer member 1 and the double row rolling elements 5 interposed between the rolling surfaces 3 and 4 of the inner member 2.
- This wheel bearing is a double-row angular ball bearing type, and the rolling elements 5 are made of balls and are held by a cage 6 for each row.
- the rolling surfaces 3 and 4 have an arc shape in cross section, and are formed so that the ball contact angle is aligned with the back surface. Both ends of the bearing space between the outer member 1 and the inner member 2 are sealed by a pair of seals 7 and 8, respectively.
- the outer member 1 is a fixed side member, and has a vehicle body mounting flange 1a attached to a knuckle 16 in a suspension device (not shown) of the vehicle body on the outer periphery, and the whole is an integral part.
- Bolt holes 14 for attaching knuckles are provided at a plurality of locations in the circumferential direction of the body mounting flange 1a.
- the knuckle bolt (not shown) inserted through the bolt insertion hole 17 of the knuckle 16 from the inboard side is screwed into the bolt hole 14, whereby the vehicle body mounting flange 1 a is attached to the knuckle 16.
- the inner member 2 is a rotating side member, and includes a hub wheel 9 having a hub flange 9a for wheel mounting, and an inner ring 10 fitted to the outer periphery of the end portion on the inboard side of the shaft portion 9b of the hub wheel 9. And become.
- the hub wheel 9 and the inner ring 10 are formed with the rolling surfaces 4 of the respective rows.
- An inner ring fitting surface 12 having a small diameter with a step is provided on the outer periphery of the inboard side end of the hub wheel 9, and the inner ring 10 is fitted to the inner ring fitting surface 12.
- a through hole 11 is provided at the center of the hub wheel 9.
- the hub flange 9a is provided with press-fitting holes 15 for hub bolts (not shown) at a plurality of locations in the circumferential direction.
- a cylindrical pilot portion 13 for guiding a wheel and a braking component (not shown) protrudes toward the outboard side.
- FIG. 2 shows a front view of the outer member 1 of the wheel bearing as viewed from the outboard side. 1 shows a cross-sectional view taken along the line II in FIG. As shown in FIG. 2, the circumferential portion of each of the vehicle body mounting flanges 1a provided with the bolt holes 14 has a projecting piece 1aa projecting to the outer diameter side from the other portion of the vehicle body mounting flange 1a. Has been.
- sensor units 20 are provided on the outer diameter surface of the outer member 1 that is a fixed member.
- these sensor units 20 are provided on the upper surface portion, the lower surface portion, the right surface portion, and the left surface portion of the outer diameter surface of the outer member 1 that is in the vertical position and the front-rear position with respect to the tire ground contact surface.
- these sensor units 20 are attached to the strain generating member 21 and detect the strain of the strain generating member 21. It consists of two or more (here two) strain sensors 22A, 22B.
- the strain generating member 21 is made of an elastically deformable metal such as a steel material and is made of a thin plate material having a thickness of 3 mm or less.
- the strain generating member 21 is a strip having a uniform plane over the entire length and has notches 21b on both sides. The corner of the notch 21b has an arcuate cross section.
- the strain generating member 21 has two or more (three in this case) contact fixing portions 21 a that are contact-fixed to the outer diameter surface of the outer member 1.
- the three contact fixing portions 21 a are arranged in a line along the longitudinal direction of the strain generating member 21.
- the two strain sensors 22 ⁇ / b> A and 22 ⁇ / b> B are affixed to the strain generating member 21 where the strain increases with respect to the load in each direction. Specifically, it is disposed at a position in the longitudinal direction between the contact fixing portions 21 a adjacent on the outer surface side of the strain generating member 21. That is, in FIG.
- one strain sensor 22A is disposed at a longitudinal position between the left end contact fixing portion 21a and the center contact fixing portion 21a, and the center contact fixing portion 21a and the right end contact fixing portion 21a
- Another strain sensor 22B is disposed at a longitudinal position between the two.
- the notches 21 b are formed at two positions corresponding to the placement portions of the strain sensors 22 ⁇ / b> A and 22 ⁇ / b> B on both sides of the strain generating member 21.
- the strain sensors 22A and 22B detect the strain in the longitudinal direction around the notch 21b of the strain generating member 21.
- the strain generating member 21 is plastically deformed even in a state in which an assumed maximum force is applied as an external force acting on the outer member 1 that is a fixed member or an acting force acting between the tire and the road surface. It is desirable not to do so. This is because when the plastic deformation occurs, the deformation of the outer member 1 is not transmitted to the sensor unit 20 and affects the measurement of strain.
- each of the contact fixing portions 21 a is bolted 24 so that the three contact fixing portions 21 a of the strain generating member 21 are in the same dimension in the axial direction of the outer member 1. It is attached to the outer member 1 by being fixed to the outer diameter surface. Grooves 1c extending in parallel to the axial direction of the outer member 1 are provided at three intermediate portions where the three contact fixing portions 21a of the strain generating member 21 are fixed on the outer diameter surface of the outer member 1. .
- each portion having the notch portion 21b in the strain generating member 21 which is a thin plate is in a state separated from the outer diameter surface of the outer member 1, Distortion deformation around the notch 21b is facilitated.
- the strain sensors 22A and 22B of the sensor unit 20 are positioned within the groove width of each groove 1c. Further, the width dimension of the groove 1c is wider than the circumferential width of the notch 21b, and the notch 21b is within the width of the groove 1c with the sensor unit 20 provided on the outer member 1. It is supposed to be located.
- Each of the bolts 24 is inserted into a bolt insertion hole 25 penetrating in the radial direction provided in the contact fixing portion 21a of the strain generating member 21, and screwed into a bolt hole 27 provided in the outer peripheral portion of the outer member 1.
- the distance L (FIG. 5A) between the groove width centers of the two grooves 1c parallel to the axial direction provided on the outer diameter surface of the outer member 1 is the rotation of the outer member 1 as shown in FIG.
- a touch diameter d which is the diameter of a virtual circle defined by a plurality of points T where the plurality of rolling elements 5 on the running surface 3 are in contact with the rolling surface 3 with a predetermined contact angle, (n + 1 / 2)
- a linear distance L between circumferential positions of two points C and C (FIGS. 5A and 5B) separated by an angle that is a multiple (n: an integer starting from 0).
- strain sensors 22 can be used.
- the strain sensor 22 can be composed of a metal foil strain gauge.
- the distortion generating member 21 is usually fixed by adhesion.
- the strain sensor 22 can also be formed on the strain generating member 21 with a thick film resistor.
- the two strain sensors 22 of each sensor unit 20 are connected to the load estimating means 30.
- the load estimating means 30 is a force (vertical load Fz, driving force) acting on the wheel bearing or between the wheel and the road surface (tire contact surface) based on the sum of the output signals of the two strain sensors 22A and 22B of the sensor unit 20, for example. And a load Fx and an axial load Fy) that are braking forces.
- This load estimation means 30 calculates the relationship between the vertical load Fz, the load Fx as a driving force or braking force, the axial load Fy, and the sum of the output signals of the two strain sensors 22A and 22B as an arithmetic expression or a table.
- the relationship setting means (not shown) set by (1) is provided, and the acting force (vertical load Fz, driving force and braking force) is obtained from the sum of the output signals of the two strain sensors 22A and 22B using the relationship setting means.
- the load Fx and the axial load Fy) are estimated.
- the setting contents of the relationship setting means are obtained by a test or simulation in advance.
- the load estimation by the load estimation unit 30 is not limited to the above method using the sum of the output signals of the two strain sensors 22A and 22B, but other methods such as a method using both the sum of the output signals and the difference between the output signals.
- the load may be estimated by a method.
- the output signal A of the strain sensors 22A and 22B is the installation portion of the sensor unit 20 as shown in FIG. Is affected by the rolling element 5 passing through the vicinity of. Even when the bearing is stopped, the output signals A and B of the strain sensors 22A and 22B are affected by the position of the rolling element 5. That is, when the rolling element 5 is at the center position of the groove 1c of the outer member 1 (point C in FIG. 5B), the amplitudes of the output signals A and B of the strain sensors 22A and 22B are the maximum values. As shown in FIGS.
- the rolling element 5 decreases as it moves away from the position (or when the rolling element 5 is at a position away from the position).
- the rolling elements 5 sequentially pass through the vicinity of the installation portion of the sensor unit 20 at a predetermined arrangement pitch P. Therefore, the amplitudes of the output signals A and B of the strain sensors 22A and 22B are arranged in the arrangement of the rolling elements 5.
- the pitch P is a period, and the waveform is close to a sine wave that periodically changes.
- a groove 1c is provided on the peripheral surface of the outer member 1 which is a fixed side member, provided between the adjacent contact fixing portions 21a and 21a, parallel to the axial direction on the peripheral surface. Since the peripheral portion of the groove 1c is weaker than other portions, the outer peripheral portion of the outer member 1 is most easily distorted. Therefore, when the sensor is disposed within the groove width of the groove 1c, the distortion can be detected with high sensitivity and high accuracy. As described above, the periphery of the groove 1c is the most easily distorted portion, and the distance between the groove width centers of the two grooves 1c and 1c which are the easily distorted portions is expressed as (n + 1/2) of the arrangement pitch P of the rolling elements.
- the interval L between the grooves 1c is defined as 1/2 of the pitch P of the rolling element arrangement.
- the load Fx and the axial load Fy, which are the driving force and the braking force, are accurate with the influence of the position of the rolling element 5 removed more reliably.
- the axial direction position of the sensor unit 20 fixed to the outer diameter surface of the outer member 1 which is a fixed side member is far from the position where the rolling element 5 is in contact with the outer member 1, the distortion of the outer member 1 is caused.
- the sensitivity transmitted to the strain generating member 21 is reduced.
- the sensor unit 20 since the sensor unit 20 is provided at the same axial position as the position where the rolling element 5 on the outboard side contacts the outer member 1, the distortion of the outer member 1 concentrates on the distortion generating member 21. The detection sensitivity is improved accordingly.
- the strain generating member 20 of the sensor unit 20 is formed of a strip having a uniform planar width, or a thin plate material having a planar planar shape and a notch portion 21b on the side. Therefore, the distortion of the outer member 1 is easily transmitted to the distortion generating member 21, and the distortion is detected with high sensitivity by the distortion sensors 22A and 22B, and the hysteresis generated in the output signals A and B is also reduced. It can be estimated with high accuracy.
- the shape of the strain generating member 21 is simple, and it is compact and low cost.
- the width dimension of the groove 1c provided in the outer member 1 is wider than the circumferential width of the notch portion 21b, and the notch portion 21b is in a state where the sensor unit 20 is provided in the outer member 1. Since it is located within the width of the groove 1c, distortion deformation around the notch 21b is further facilitated, and the load can be estimated with higher accuracy.
- the sensor unit 20 is provided on the upper surface portion and the lower surface portion, and the right surface portion and the left surface portion of the outer diameter surface of the outer member 1 that is a fixed side member, under any load condition.
- the load can be estimated with high accuracy. That is, when a load in a certain direction increases, a portion where the rolling element 5 and the rolling surface 3 are in contact with each other and a portion which is not in contact appear with a phase difference of 180 degrees. If installed with a degree phase difference, the load applied to the outer member 1 is always transmitted to one of the sensor units 20 via the rolling elements 5, and the load can be detected by the strain sensors 22A and 22B.
- the vertical load Fz and the axial load Fy can be estimated from the output signals of the two sensor units 20 arranged on the upper surface portion and the lower surface portion of the outer diameter surface of the outer member 1, and the outer diameter surface of the outer member 1.
- the load Fx caused by the driving force or the braking force can be estimated from the output signals of the two sensor units 20 arranged on the right surface portion and the left surface portion.
- FIG. 7 shows an example in which the same sensor unit 20 as that of FIG. 3 is fixed to the outer diameter surface of the outer member 1 in different types of wheel bearings.
- FIG. 8 shows an output signal of the sensor unit 20 in this case.
- Explanatory drawing of the influence of the rolling-element position with respect to is shown. That is, in this example, the arrangement pitch P of the rolling elements 5 is slightly larger than in the case of FIG. 3, and the distance between the centers of the two grooves 1c and 1c provided on the outer diameter surface of the outer member 1 is accordingly increased. It is getting longer.
- the two strain sensors 22A and 22B attached to the strain generating member 21 are slightly shifted in the circumferential direction from the center of each groove 1c.
- the notches 21b formed on both sides of the strain generating material 21 are positioned within the width of each groove 1c.
- the distance between the centers of the two adjacent grooves 1c and 1c is the touch which is the diameter of the virtual circle at the position where the rolling element 5 in the outer member 1 which is a fixed member contacts the rolling surface 3.
- the linear distance L between the circumferential positions of the two points C and C (FIG. 5) that is (n + 1/2) times (n: an integer starting from 0) times the arrangement pitch P of the rolling elements 5 is set.
- the distance L between the centers of the grooves 1c, 1c formed in the outer member 1 is (n + 1/2) times (n: an integer starting from 0) the arrangement pitch P at the touch diameter d of the rolling element 5.
- the pitch of the strain sensors 22A and 22B serving as detection elements may be deviated from (n + 1/2) times (n: an integer starting from 0) the arrangement pitch P of the rolling elements 5.
- the notch 21b needs to be within the range of the groove 1c.
- the peripheral portion of the groove 1c provided in the outer member 1 is weaker than other parts, it is most easily distorted. Therefore, if the strain sensors 22A and 22B are installed within the width of the groove 1c, the strain measurement can be performed with the influence of the position of the rolling element 5 alleviated.
- the load Fx and the axial load Fy) serving as the driving force and the braking force are accurate with the influence of the position of the rolling element 5 eliminated more reliably. That is, even if the same sensor unit 20 is mounted on different types of wheel bearings to form a sensor-equipped wheel bearing device, accurate load detection is possible.
- the strain generating member 21 has three contact fixing portions 21a, and between the adjacent contact fixing portions 21a and 21a of the strain generating member 21, a strain sensor 22A. , 22B are attached, and an example in which two grooves 1c are provided on the outer diameter surface of the outer member 1 has been described.
- the sensor-equipped wheel bearing device according to the present invention is not limited to the above-described configuration example, and the strain generating member has two contact fixing portions, and one strain sensor is attached between the two contact fixing portions. Also applicable when using sensor units or sensor units where the strain generating member has four contact fixing parts and one strain sensor is attached between each of the adjacent contact fixing parts (total of three strain sensors). can do.
- the outer diameter surface of the outer member that is the fixed side member is 2
- Two sensor units are provided side by side in the circumferential direction, and two grooves are provided on the outer diameter surface of the outer member so as to correspond to these sensor units, and the distance between the centers of the two grooves is determined by the rolling element in the outer member.
- the touch diameter d which is the diameter of the virtual circle at the position where is in contact with the rolling surface
- the linear distance L between the circumferential positions of the two points C and C (FIG. 5) that is 1/2 of the arrangement pitch of the rolling elements
- the strain generating member has four contact fixing portions and uses a sensor unit to which one strain sensor is attached for each of the adjacent contact fixing portions, between the adjacent contact fixing portions of the strain generating members.
- three grooves are provided on the outer diameter surface of the outer member, the distance between the centers of the first groove and the second groove, and the center between the second groove and the third groove.
- the distance is the circumference of two points C and C (FIG. 5) that are 1 ⁇ 2 of the arrangement pitch of the rolling elements at the touch diameter d that is the diameter of the virtual circle at the position where the rolling elements in the outer member contact the rolling surface. If the linear distance L between the directional positions is set, the same effect as in the above embodiment can be obtained.
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- Force Measurement Appropriate To Specific Purposes (AREA)
Abstract
Rolling elements (5) are interposed between rolling surfaces of an outer member (1) and an inner member. One of said members, namely a stationary-side member, is provided with a sensor unit (20) comprising both a strain-exhibiting member (21) and strain sensors (22A, 22B) attached to said strain-exhibiting member (21). The strain-exhibiting member (21) has three contacting/affixed sections (21a) that are lined up in the circumferential direction of the stationary-side member and make contact with and are affixed thereto. The aforementioned strain sensors (22A, 22B) are attached between said contacting/affixed sections (21a). The circumferential surface of the stationary-side member is provided with two grooves (1c) between the contacting/affixed sections (21a). The distance (L) between the widthwise centers of said grooves (1c) is set equal to the straight-line distance (L) between the circumferential positions of two points (C, C) that, with respect to a contact radius (d) that is the radius of an imaginary circle defined by a plurality of points at which the plurality of rolling elements contact the rolling surface of the stationary-side member with a prescribed contact angle, are separated by an angle that is half the pitch of the rolling elements.
Description
本出願は、2013年7月11日出願の特願2013-145323の優先権を主張するものであり、その全体を参照により本願の一部をなすものとして引用する。
This application claims the priority of Japanese Patent Application No. 2013-145323 filed on July 11, 2013, which is incorporated herein by reference in its entirety.
この発明は、車輪の軸受部にかかる荷重を検出する荷重センサを備えたセンサ付車輪用軸受装置に関する。
The present invention relates to a wheel bearing device with a sensor provided with a load sensor for detecting a load applied to a bearing portion of the wheel.
自動車の各車輪にかかる荷重を検出する技術として、図9のように、車輪用軸受の外輪50に歪みゲージ51を貼り付け、歪みを検出するようにした車輪用軸受が提案されている(例えば特許文献1)。また、車輪に設けた複数の歪みセンサの出力信号から、車輪にかかる荷重を推定する演算方法も提案されている(例えば特許文献2)。
As a technique for detecting a load applied to each wheel of an automobile, a wheel bearing has been proposed in which a strain gauge 51 is attached to an outer ring 50 of a wheel bearing as shown in FIG. Patent Document 1). In addition, a calculation method for estimating a load applied to a wheel from output signals of a plurality of strain sensors provided on the wheel has been proposed (for example, Patent Document 2).
しかし、特許文献1や特許文献2に開示されているように、歪みセンサを用いて荷重を検出する場合、環境温度による歪みセンサのドリフトや、歪みセンサの取付けに伴う歪みによる初期ドリフトが検出精度を低下させる要因となる。
However, as disclosed in Patent Literature 1 and Patent Literature 2, when a load is detected using a strain sensor, the drift of the strain sensor due to the environmental temperature and the initial drift due to the strain accompanying the mounting of the strain sensor are detected. It becomes a factor to reduce.
このような課題を解決する対策として、図10のように、歪み発生部材およびこの歪み発生部材に取付けた歪みセンサからなるセンサユニット70を、車輪用軸受60の固定側部材である外輪61の外径面の上下2箇所に設けたセンサ付車輪用軸受が提案されている(例えば特許文献3)。前記歪み発生部材は、前記外輪61の外径面に接触固定され、外輪61の周方向に互いに離間して位置する2つの接触固定部を有し、かつこれら2つの接触固定部間は外輪61に対して非接触の状態を保つように配置される。
As a countermeasure for solving such a problem, as shown in FIG. 10, a sensor unit 70 including a strain generating member and a strain sensor attached to the strain generating member is attached to an outer ring 61 that is a fixed member of the wheel bearing 60. Sensor-equipped wheel bearings provided at two locations above and below the radial surface have been proposed (for example, Patent Document 3). The strain generating member has two contact fixing portions that are contact fixed to the outer diameter surface of the outer ring 61 and are spaced apart from each other in the circumferential direction of the outer ring 61, and the outer ring 61 is between these two contact fixing portions. It arrange | positions so that a non-contact state may be maintained with respect to.
特許文献3に開示されたセンサ付車輪用軸受では、センサユニット70の出力信号をフィルタ処理することによりドリフトによる検出精度低下は解消されるが、車輪用軸受の転動体の位置によって、センサユニット70の出力信号が変動してしまうため、静止時やタイヤロック時などに荷重検出精度が低下してしまう。
In the sensor-equipped wheel bearing disclosed in Patent Document 3, a decrease in detection accuracy due to drift is eliminated by filtering the output signal of the sensor unit 70, but the sensor unit 70 depends on the position of the rolling element of the wheel bearing. As a result, the load detection accuracy decreases when the vehicle is stationary or when the tire is locked.
そこで、さらに、前記センサユニットにおける歪み発生部材に、前記外輪の周方向に並ぶ例えば2つの歪みセンサを取付け、これら2つの歪みセンサの離間距離を転動体の配列ピッチの1/2としたセンサ付車輪用軸受が提案されている(例えば特許文献4)。この場合、歪み発生部材には前記外輪の周方向に並ぶ3つの接触固定部が設けられ、隣り合う接触固定部間に各歪みセンサが取付けられる。また、外輪の外径面には、前記歪み発生部材の隣り合う2つの接触固定部間が外輪に対して非接触となるように、隣り合う第1と第2の接触固定部間、および第2と第3の接触固定部間に対応する外輪の外径面の二箇所に溝がそれぞれ形成される。
Therefore, for example, two strain sensors arranged in the circumferential direction of the outer ring are attached to the strain generating member in the sensor unit, and the distance between the two strain sensors is set to 1/2 the arrangement pitch of the rolling elements. A wheel bearing has been proposed (for example, Patent Document 4). In this case, the strain generating member is provided with three contact fixing portions arranged in the circumferential direction of the outer ring, and each strain sensor is attached between adjacent contact fixing portions. In addition, on the outer diameter surface of the outer ring, the first and second contact fixing parts adjacent to each other and the second contact fixing parts of the strain generating member are not in contact with the outer ring, and the first Grooves are formed at two locations on the outer diameter surface of the outer ring corresponding to between the second and third contact fixing portions.
特許文献4のように、2つの歪みセンサの離間距離を転動体の配列ピッチの1/2とした場合、転動体の位置によるセンサユニットの出力変動を解消する効果がある。しかし、それでも以下のような課題が残る。
(1)転動体の配列ピッチは車輪用軸受の種類毎に異なるため、センサユニットにおいて歪み発生部材に取付ける2つの歪みセンサの離間距離を、車輪用軸受の型番ごとに変更しなければならず、多種類のセンサユニットが必要になる。
(2)2つの歪みセンサの離間距離を転動体の配列ピッチの1/2としても、2つの歪みセンサに対応して外輪の外径面に形成される2つの溝の間隔が転動体の配列ピッチの1/2でないと、転動体の位置によるセンサユニットの出力変動を解消できない場合がある。 As inPatent Document 4, when the distance between the two strain sensors is ½ of the arrangement pitch of the rolling elements, there is an effect of eliminating the output fluctuation of the sensor unit due to the position of the rolling elements. However, the following issues still remain.
(1) Since the arrangement pitch of the rolling elements differs for each type of wheel bearing, the distance between two strain sensors attached to the strain generating member in the sensor unit must be changed for each model number of the wheel bearing. Many types of sensor units are required.
(2) Even when the separation distance between the two strain sensors is ½ of the arrangement pitch of the rolling elements, the distance between the two grooves formed on the outer diameter surface of the outer ring corresponding to the two strain sensors is the arrangement of the rolling elements. If the pitch is not ½, the output fluctuation of the sensor unit due to the position of the rolling element may not be eliminated.
(1)転動体の配列ピッチは車輪用軸受の種類毎に異なるため、センサユニットにおいて歪み発生部材に取付ける2つの歪みセンサの離間距離を、車輪用軸受の型番ごとに変更しなければならず、多種類のセンサユニットが必要になる。
(2)2つの歪みセンサの離間距離を転動体の配列ピッチの1/2としても、2つの歪みセンサに対応して外輪の外径面に形成される2つの溝の間隔が転動体の配列ピッチの1/2でないと、転動体の位置によるセンサユニットの出力変動を解消できない場合がある。 As in
(1) Since the arrangement pitch of the rolling elements differs for each type of wheel bearing, the distance between two strain sensors attached to the strain generating member in the sensor unit must be changed for each model number of the wheel bearing. Many types of sensor units are required.
(2) Even when the separation distance between the two strain sensors is ½ of the arrangement pitch of the rolling elements, the distance between the two grooves formed on the outer diameter surface of the outer ring corresponding to the two strain sensors is the arrangement of the rolling elements. If the pitch is not ½, the output fluctuation of the sensor unit due to the position of the rolling element may not be eliminated.
この発明の目的は、転動体の円周方向位置による出力変動の影響を緩和して高精度の荷重検出が可能で、かつセンサユニットを多種類の車輪用軸受に共用することができるセンサ付車輪用軸受装置を提供することである。
SUMMARY OF THE INVENTION An object of the present invention is to provide a sensor-equipped wheel that can reduce the influence of output fluctuation due to the circumferential position of the rolling element and can detect a load with high accuracy and can share a sensor unit with various types of wheel bearings. It is providing a bearing device for a vehicle.
この発明のセンサ付車輪用軸受装置は、複列の転走面が内周に形成された外方部材と、前記転走面と対向する転走面が外周に形成された内方部材と、前記外方部材および内方部材の対向する転走面間に介在した複列の転動体とを備え、車体に対して車輪を回転自在に支持する車輪用軸受において、前記外方部材および内方部材のうちの固定側部材に、この固定側部材に接触して固定される2つ以上の接触固定部を有する歪み発生部材、およびこの歪み発生部材に取付けられてこの歪み発生部材の歪みを検出する1つ以上のセンサからなる荷重検出用センサユニットを、前記各接触固定部が前記固定側部材の周方向に並ぶように3つ以上設け、前記センサの出力信号を用いて車輪用軸受に作用する直交3軸方向の荷重を推定する荷重推定手段を設けてなる。
前記固定側部材の前記接触固定部が設けられた周面に、これら接触固定部の間にそれぞれ位置させて軸方向に平行に少なくとも2つ以上の溝を設け、隣り合う2つの溝の溝幅中心の間の距離を、前記固定側部材における複数の前記転動体が所定の接触角をもって転走面に接する複数の点によって画定される仮想円の径であるタッチ径において、転動体の配列ピッチの(n+1/2)倍(n:0から始まる整数)またはこれらの値に近似した値となる角度だけ離れた2点の周方向位置間の直線距離とし、前記センサを前記溝幅内に位置させる。なお、上記の「(n+1/2)倍(n:0から始まる整数)」とは、1/2、3/2、5/2・・・の間隔であれば良いという意味である。 The sensor-equipped wheel bearing device of the present invention has an outer member in which a double row rolling surface is formed on the inner periphery, an inner member in which a rolling surface opposite to the rolling surface is formed on the outer periphery, In a wheel bearing comprising a double row rolling element interposed between facing rolling surfaces of the outer member and the inner member and rotatably supporting the wheel with respect to the vehicle body, the outer member and the inner member A strain generating member having two or more contact fixing portions fixed to the fixed side member of the member in contact with the fixed side member, and detecting the strain of the strain generating member attached to the strain generating member Three or more load detection sensor units comprising one or more sensors are provided so that the contact fixing portions are arranged in the circumferential direction of the fixed side member, and act on the wheel bearing using the output signal of the sensor. Load estimating means for estimating the load in three orthogonal directions Only composed.
On the peripheral surface of the fixed side member where the contact fixing portion is provided, at least two or more grooves are provided in parallel to the axial direction so as to be positioned between the contact fixing portions, and the groove widths of two adjacent grooves are The distance between the centers is an arrangement pitch of the rolling elements at a touch diameter which is a diameter of a virtual circle defined by a plurality of points at which the plurality of rolling elements on the fixed member contact the rolling surface with a predetermined contact angle. (N + 1/2) times (n: an integer starting from 0) or a linear distance between two circumferential positions separated by an angle that approximates these values, and the sensor is positioned within the groove width. Let The above “(n + 1/2) times (n: integer starting from 0)” means that the interval may be 1/2, 3/2, 5/2.
前記固定側部材の前記接触固定部が設けられた周面に、これら接触固定部の間にそれぞれ位置させて軸方向に平行に少なくとも2つ以上の溝を設け、隣り合う2つの溝の溝幅中心の間の距離を、前記固定側部材における複数の前記転動体が所定の接触角をもって転走面に接する複数の点によって画定される仮想円の径であるタッチ径において、転動体の配列ピッチの(n+1/2)倍(n:0から始まる整数)またはこれらの値に近似した値となる角度だけ離れた2点の周方向位置間の直線距離とし、前記センサを前記溝幅内に位置させる。なお、上記の「(n+1/2)倍(n:0から始まる整数)」とは、1/2、3/2、5/2・・・の間隔であれば良いという意味である。 The sensor-equipped wheel bearing device of the present invention has an outer member in which a double row rolling surface is formed on the inner periphery, an inner member in which a rolling surface opposite to the rolling surface is formed on the outer periphery, In a wheel bearing comprising a double row rolling element interposed between facing rolling surfaces of the outer member and the inner member and rotatably supporting the wheel with respect to the vehicle body, the outer member and the inner member A strain generating member having two or more contact fixing portions fixed to the fixed side member of the member in contact with the fixed side member, and detecting the strain of the strain generating member attached to the strain generating member Three or more load detection sensor units comprising one or more sensors are provided so that the contact fixing portions are arranged in the circumferential direction of the fixed side member, and act on the wheel bearing using the output signal of the sensor. Load estimating means for estimating the load in three orthogonal directions Only composed.
On the peripheral surface of the fixed side member where the contact fixing portion is provided, at least two or more grooves are provided in parallel to the axial direction so as to be positioned between the contact fixing portions, and the groove widths of two adjacent grooves are The distance between the centers is an arrangement pitch of the rolling elements at a touch diameter which is a diameter of a virtual circle defined by a plurality of points at which the plurality of rolling elements on the fixed member contact the rolling surface with a predetermined contact angle. (N + 1/2) times (n: an integer starting from 0) or a linear distance between two circumferential positions separated by an angle that approximates these values, and the sensor is positioned within the groove width. Let The above “(n + 1/2) times (n: integer starting from 0)” means that the interval may be 1/2, 3/2, 5/2.
上記構成の一例として、前記歪み発生部材は前記接触固定部を3つ有し、これら隣り合う接触固定部の間に前記センサをそれぞれ取付け、前記固定側部材の周面には、前記歪み発生部材における隣り合う第1接触固定部と第2接触固定部の間と、隣り合う第2接触固定部と第3接触固定部の間とにそれぞれ前記溝を設ける。
As an example of the above configuration, the strain generating member has three contact fixing portions, each of the sensors is attached between the adjacent contact fixing portions, and the strain generating member is disposed on the peripheral surface of the fixed side member. Are provided between the adjacent first contact fixing portion and the second contact fixing portion, and between the adjacent second contact fixing portion and the third contact fixing portion.
この構成のセンサ付車輪用軸受装置によると、前記固定側部材に接触して固定される2つ以上の接触固定部を有する歪み発生部材、およびこの歪み発生部材に取付けられてこの歪み発生部材の歪みを検出する1つ以上のセンサからなる荷重検出用センサユニットを、前記各接触固定部が前記固定側部材の周方向に並ぶように3つ以上設けたため、前記荷重推定手段により、前記センサの出力信号を用いて車輪用軸受に作用する直交3軸方向の荷重(垂直方向荷重Fz,駆動力や制動力となる荷重Fx,軸方向荷重Fy)を精度良く検出することができる。すなわち、前記荷重検出用センサユニットは、固定側部材の歪みを歪み発生部材に転写させて検出するため、歪みを拡大させるなどして、感度良く、かつ精度良く検出できる。また、荷重検出用センサユニットは、固定側部材の周方向に並べて3つ以上設けたため、直交3軸方向の荷重の検出が可能となる。なお、前記検出を行う「車輪用軸受に作用する直交3軸方向の荷重」は、車輪と路面のタイヤ接地面との間に作用する力であっても良い。
According to the wheel bearing device with a sensor having this configuration, the strain generating member having two or more contact fixing portions fixed in contact with the fixed side member, and the strain generating member attached to the strain generating member. Since three or more load detection sensor units comprising one or more sensors for detecting strain are provided so that the respective contact fixing portions are arranged in the circumferential direction of the fixed side member, the load estimating means causes the sensor By using the output signal, it is possible to accurately detect loads in the three orthogonal axes (vertical load Fz, load Fx serving as driving force and braking force, and axial load Fy) acting on the wheel bearing. That is, since the load detecting sensor unit detects the distortion of the fixed member by transferring it to the distortion generating member, the load detecting sensor unit can detect the distortion with high sensitivity by increasing the distortion. In addition, since three or more load detection sensor units are arranged in the circumferential direction of the fixed member, it is possible to detect loads in the orthogonal three-axis directions. The “load in the direction of three orthogonal axes acting on the wheel bearing” for performing the detection may be a force acting between the wheel and the tire ground contact surface of the road surface.
この場合に、固定側部材の接触固定部が設けられた周面に、隣合う接触固定部の間に位置させて軸方向に平行に溝が設けられており、この溝の周辺部分は他の部位と比べて剛性が弱いため、固定側部材の外周部分の中で最も歪み易い。したがって、この溝幅内に前記センサが配置されていると、歪みを感度良く、かつ精度良く検出することができる。
このように、前記溝の周辺は最も歪み易い箇所であり、この歪み易い箇所となる2つの溝の溝幅中心の間の距離を、転動体の配列ピッチの(n+1/2)倍(n:0から始まる整数)となる角度だけ離れた2点の周方向位置間の直線距離とすれば、転動体の位置の影響を受けずに高精度の荷重検出が可能となる。転動体は前記固定側部材に対して所定の接触角をもって接するため、前記転動体の配列ピッチの(n+1/2)倍(n:0から始まる整数)となる角度だけ離れた2点は、前記転動体が所定の接触角をもって接する点の径であるタッチ径における2点とする。 In this case, the peripheral surface of the fixed side member provided with the contact fixing portion is provided with a groove parallel to the axial direction so as to be positioned between the adjacent contact fixing portions. Since the rigidity is weaker than that of the portion, distortion is most likely to occur in the outer peripheral portion of the fixed side member. Therefore, when the sensor is disposed within the groove width, the distortion can be detected with high sensitivity and high accuracy.
Thus, the periphery of the groove is the most easily distorted portion, and the distance between the groove width centers of the two grooves that are the distortable portion is (n + 1/2) times (n: 1/2) the arrangement pitch of the rolling elements. If the linear distance between two circumferential positions separated by an angle of (an integer starting from 0) is used, highly accurate load detection can be performed without being affected by the position of the rolling elements. Since the rolling element contacts the fixed member with a predetermined contact angle, two points separated by an angle that is (n + 1/2) times (n: an integer starting from 0) the arrangement pitch of the rolling elements are Two points in the touch diameter, which is the diameter of the point where the rolling element contacts with a predetermined contact angle.
このように、前記溝の周辺は最も歪み易い箇所であり、この歪み易い箇所となる2つの溝の溝幅中心の間の距離を、転動体の配列ピッチの(n+1/2)倍(n:0から始まる整数)となる角度だけ離れた2点の周方向位置間の直線距離とすれば、転動体の位置の影響を受けずに高精度の荷重検出が可能となる。転動体は前記固定側部材に対して所定の接触角をもって接するため、前記転動体の配列ピッチの(n+1/2)倍(n:0から始まる整数)となる角度だけ離れた2点は、前記転動体が所定の接触角をもって接する点の径であるタッチ径における2点とする。 In this case, the peripheral surface of the fixed side member provided with the contact fixing portion is provided with a groove parallel to the axial direction so as to be positioned between the adjacent contact fixing portions. Since the rigidity is weaker than that of the portion, distortion is most likely to occur in the outer peripheral portion of the fixed side member. Therefore, when the sensor is disposed within the groove width, the distortion can be detected with high sensitivity and high accuracy.
Thus, the periphery of the groove is the most easily distorted portion, and the distance between the groove width centers of the two grooves that are the distortable portion is (n + 1/2) times (n: 1/2) the arrangement pitch of the rolling elements. If the linear distance between two circumferential positions separated by an angle of (an integer starting from 0) is used, highly accurate load detection can be performed without being affected by the position of the rolling elements. Since the rolling element contacts the fixed member with a predetermined contact angle, two points separated by an angle that is (n + 1/2) times (n: an integer starting from 0) the arrangement pitch of the rolling elements are Two points in the touch diameter, which is the diameter of the point where the rolling element contacts with a predetermined contact angle.
従来は、センサの位置の間隔で規定していたが、センサ間の距離ではなく、実際はセンサを装着する固定側部材、例えば外方部材の溝の位置がより一層重要であることが分かった。このため、この発明では溝の間隔を転動体配列のピッチの1/2と規定したが、これにより、センサユニットにおけるセンサ間の転動体ピッチに対する間隔の自由度が高くなり、そのため、センサユニットを多種類の車輪用軸受に共用でき、かつ転動体の円周方向位置による出力変動の影響を緩和して高精度の荷重検出が可能となる。
Conventionally, it has been defined by the distance between the positions of the sensors, but it has been found that the position of the groove on the stationary member, for example, the outer member, on which the sensors are mounted, is more important than the distance between the sensors. For this reason, in the present invention, the interval between the grooves is defined as ½ of the pitch of the rolling element array, but this increases the degree of freedom of the interval with respect to the rolling element pitch between the sensors in the sensor unit. It can be used for various types of wheel bearings, and can reduce the influence of output fluctuations due to the circumferential position of the rolling elements, enabling highly accurate load detection.
この発明において、前記歪み発生部材は板状部材であり、前記センサの取付位置の両側辺部に切欠き部を有し、この切欠き部の周方向幅よりも前記固定側部材の溝の幅を広くし、かつ前記センサユニットを前記固定側部材に設けた状態で、前記切欠き部は前記溝幅内に位置しているものとしても良い。このように構成した場合、固定側部材の歪みが歪み発生部材に拡大して伝達されやすく、その歪みがセンサで感度良く検出され、荷重を精度良く推定できる。
In this invention, the strain generating member is a plate-like member, and has notches on both sides of the sensor mounting position, and the width of the groove of the fixed side member is larger than the circumferential width of the notch. The notch portion may be positioned within the groove width in a state where the sensor unit is provided on the stationary member. When configured in this manner, the distortion of the fixed member is easily transmitted to the distortion generating member, and the distortion is detected with high sensitivity by the sensor, and the load can be estimated with high accuracy.
この発明において、前記センサユニットを、アウトボード側の転動体が前記固定側部材に接する軸方向位置を含む軸方向位置に設けるのが望ましい。このように構成した場合、固定側部材の歪みが歪み発生部材に集中し易くなり、それだけ検出感度が向上する。特に、前記固定側部材が外方部材である場合、外方部材のインボード側はナックルに嵌合させるが、アウトボード側は自由状態となり、歪み検出のために前記溝を設けても支障が生じない。
In this invention, it is desirable to provide the sensor unit at an axial position including an axial position where an outboard-side rolling element contacts the fixed member. When configured in this manner, the distortion of the fixed side member is easily concentrated on the distortion generating member, and the detection sensitivity is improved accordingly. In particular, when the fixed member is an outer member, the inboard side of the outer member is fitted to the knuckle, but the outboard side is in a free state, and there is no problem even if the groove is provided for strain detection. Does not occur.
この発明において、前記センサユニットを、タイヤ接地面に対して上下位置および前後位置となる前記固定側部材の上面部、下面部、右面部、および左面部に円周方向90度の位相差で4つ等配し、これらのセンサユニットのセンサの出力信号を用いて前記荷重推定手段は車輪用軸受の径方向および軸方向に作用する径方向荷重および軸方向荷重を推定するものとしても良い。このように構成した場合、前記固定側部材の外径面における上面部と下面部に配置される2つのセンサユニットの出力信号から垂直方向荷重Fzと軸方向荷重Fyを推定でき、固定側部材の外径面における右面部と左面部に配置される2つのセンサユニットの出力信号から駆動力や制動力による荷重Fxを推定することができる。
In the present invention, the sensor unit is provided with a phase difference of 90 degrees in the circumferential direction on the upper surface portion, the lower surface portion, the right surface portion, and the left surface portion of the fixed side member that is in the vertical position and the front and rear position with respect to the tire ground contact surface. The load estimation means may estimate the radial load and the axial load acting in the radial direction and the axial direction of the wheel bearing using the output signals of the sensors of these sensor units. When comprised in this way, the vertical direction load Fz and the axial direction load Fy can be estimated from the output signal of two sensor units arrange | positioned in the upper surface part and lower surface part in the outer-diameter surface of the said fixed side member, The load Fx caused by the driving force or the braking force can be estimated from the output signals of the two sensor units arranged on the right surface portion and the left surface portion of the outer diameter surface.
請求の範囲および/または明細書および/または図面に開示された少なくとも2つの構成のどのような組合せも、本発明に含まれる。特に、請求の範囲の各請求項の2つ以上のどのような組合せも、本発明に含まれる。
Any combination of at least two configurations disclosed in the claims and / or the specification and / or drawings is included in the present invention. In particular, any combination of two or more of each claim in the claims is included in the present invention.
この発明は、添付の図面を参考にした以下の好適な実施形態の説明から、より明瞭に理解されるであろう。しかしながら、実施形態および図面は単なる図示および説明のためのものであり、この発明の範囲を定めるために利用されるべきものではない。この発明の範囲は添付の請求の範囲によって定まる。添付図面において、複数の図面における同一の符号は、同一または相当する部分を示す。
この発明の一実施形態に係るセンサ付車輪用軸受装置の断面図とその検出系のブロック図とを組み合わせて示す図である。
同センサ付車輪用軸受装置の外方部材をアウトボード側から見た正面図である。
同センサ付車輪用軸受装置におけるセンサユニットの拡大平面図である。
図3におけるIV-IV矢視断面図である。
図3のセンサユニットの出力信号に対する転動体位置の影響の説明図である。
外方部材における転動体のタッチ径の説明図である。
センサユニットの他の例の拡大平面図である。
図7のセンサユニットの出力信号に対する転動体位置の影響の説明図である。
従来例の斜視図である。
他の従来例の正面図である。
The present invention will be more clearly understood from the following description of preferred embodiments with reference to the accompanying drawings. However, the embodiments and drawings are for illustration and description only and should not be used to define the scope of the present invention. The scope of the invention is defined by the appended claims. In the accompanying drawings, the same reference numerals in a plurality of drawings indicate the same or corresponding parts.
It is a figure showing combining the sectional view of the bearing device for wheels with a sensor concerning one embodiment of this invention, and the block diagram of the detection system. It is the front view which looked at the outward member of the bearing apparatus for wheels with the sensor from the outboard side. It is an enlarged plan view of a sensor unit in the sensor-equipped wheel bearing device. FIG. 4 is a cross-sectional view taken along arrow IV-IV in FIG. 3. It is explanatory drawing of the influence of a rolling-element position with respect to the output signal of the sensor unit of FIG. It is explanatory drawing of the touch diameter of the rolling element in an outer member. It is an enlarged plan view of another example of the sensor unit. It is explanatory drawing of the influence of a rolling-element position with respect to the output signal of the sensor unit of FIG. It is a perspective view of a prior art example. It is a front view of another prior art example.
この発明の一実施形態を図1ないし図6と共に説明する。この実施形態は、第3世代型の内輪回転タイプで、駆動輪支持用の車輪用軸受に適用したものである。なお、この明細書において、車両に取付けた状態で車両の車幅方向の外側寄りとなる側をアウトボード側と呼び、車両の中央寄りとなる側をインボード側と呼ぶ。
An embodiment of the present invention will be described with reference to FIGS. This embodiment is a third generation inner ring rotating type and is applied to a wheel bearing for driving wheel support. In this specification, the side closer to the outer side in the vehicle width direction of the vehicle when attached to the vehicle is referred to as the outboard side, and the side closer to the center of the vehicle is referred to as the inboard side.
このセンサ付車輪用軸受装置における軸受は、図1に断面図で示すように、内周に複列の転走面3を形成した外方部材1と、外方部材1の各転走面3に対向する転走面4を外周に形成した内方部材2と、これら外方部材1および内方部材2の転走面3,4間に介在した複列の転動体5とで構成される。この車輪用軸受は、複列のアンギュラ玉軸受型とされていて、転動体5はボールからなり、各列毎に保持器6で保持されている。上記転走面3,4は断面円弧状であり、ボール接触角が背面合わせとなるように形成されている。外方部材1と内方部材2との間の軸受空間の両端は、一対のシール7,8によってそれぞれ密封されている。
As shown in a sectional view in FIG. 1, the bearing in this sensor-equipped wheel bearing device includes an outer member 1 in which a double row rolling surface 3 is formed on the inner periphery, and each rolling surface 3 of the outer member 1. The inner member 2 is formed on the outer periphery with a rolling surface 4 facing the outer surface, and the outer member 1 and the double row rolling elements 5 interposed between the rolling surfaces 3 and 4 of the inner member 2. . This wheel bearing is a double-row angular ball bearing type, and the rolling elements 5 are made of balls and are held by a cage 6 for each row. The rolling surfaces 3 and 4 have an arc shape in cross section, and are formed so that the ball contact angle is aligned with the back surface. Both ends of the bearing space between the outer member 1 and the inner member 2 are sealed by a pair of seals 7 and 8, respectively.
外方部材1は固定側部材となるものであって、車体の懸架装置(図示せず)におけるナックル16に取付ける車体取付用フランジ1aを外周に有し、全体が一体の部品とされている。車体取付用フランジ1aには周方向複数箇所にナックル取付用のボルト孔14が設けられている。インボード側よりナックル16のボルト挿通孔17に挿通したナックルボルト(図示せず)を前記ボルト孔14に螺合することにより、車体取付用フランジ1aがナックル16に取付けられる。
The outer member 1 is a fixed side member, and has a vehicle body mounting flange 1a attached to a knuckle 16 in a suspension device (not shown) of the vehicle body on the outer periphery, and the whole is an integral part. Bolt holes 14 for attaching knuckles are provided at a plurality of locations in the circumferential direction of the body mounting flange 1a. The knuckle bolt (not shown) inserted through the bolt insertion hole 17 of the knuckle 16 from the inboard side is screwed into the bolt hole 14, whereby the vehicle body mounting flange 1 a is attached to the knuckle 16.
内方部材2は回転側部材となるものであって、車輪取付用のハブフランジ9aを有するハブ輪9と、このハブ輪9の軸部9bのインボード側端の外周に嵌合した内輪10とでなる。これらハブ輪9および内輪10に、前記各列の転走面4が形成されている。ハブ輪9のインボード側端の外周には段差を持って小径となる内輪嵌合面12が設けられ、この内輪嵌合面12に内輪10が嵌合している。ハブ輪9の中心には貫通孔11が設けられている。ハブフランジ9aには、周方向複数箇所にハブボルト(図示せず)の圧入孔15が設けられている。ハブ輪9のハブフランジ9aの根元部付近には、車輪および制動部品(図示せず)を案内する円筒状のパイロット部13がアウトボード側に突出している。
The inner member 2 is a rotating side member, and includes a hub wheel 9 having a hub flange 9a for wheel mounting, and an inner ring 10 fitted to the outer periphery of the end portion on the inboard side of the shaft portion 9b of the hub wheel 9. And become. The hub wheel 9 and the inner ring 10 are formed with the rolling surfaces 4 of the respective rows. An inner ring fitting surface 12 having a small diameter with a step is provided on the outer periphery of the inboard side end of the hub wheel 9, and the inner ring 10 is fitted to the inner ring fitting surface 12. A through hole 11 is provided at the center of the hub wheel 9. The hub flange 9a is provided with press-fitting holes 15 for hub bolts (not shown) at a plurality of locations in the circumferential direction. In the vicinity of the base portion of the hub flange 9a of the hub wheel 9, a cylindrical pilot portion 13 for guiding a wheel and a braking component (not shown) protrudes toward the outboard side.
図2は、この車輪用軸受の外方部材1をアウトボード側から見た正面図を示す。なお、図1は、図2におけるI-I矢視断面図を示す。図2に示すように、前記車体取付用フランジ1aの、各ボルト孔14が設けられた円周方向部分は、車体取付用フランジ1aの他の部分よりも外径側へ突出した突片1aaとされている。
FIG. 2 shows a front view of the outer member 1 of the wheel bearing as viewed from the outboard side. 1 shows a cross-sectional view taken along the line II in FIG. As shown in FIG. 2, the circumferential portion of each of the vehicle body mounting flanges 1a provided with the bolt holes 14 has a projecting piece 1aa projecting to the outer diameter side from the other portion of the vehicle body mounting flange 1a. Has been.
固定側部材である外方部材1の外径面には、4つのセンサユニット20が設けられている。ここでは、これらのセンサユニット20が、タイヤ接地面に対して上下位置および前後位置となる外方部材1の外径面における上面部、下面部、右面部、および左面部に設けられている。
Four sensor units 20 are provided on the outer diameter surface of the outer member 1 that is a fixed member. Here, these sensor units 20 are provided on the upper surface portion, the lower surface portion, the right surface portion, and the left surface portion of the outer diameter surface of the outer member 1 that is in the vertical position and the front-rear position with respect to the tire ground contact surface.
これらのセンサユニット20は、図3および図4に拡大平面図および拡大断面図で示すように、歪み発生部材21と、この歪み発生部材21に取付けられて歪み発生部材21の歪みを検出する1つ以上(ここでは2つ)の歪みセンサ22A,22Bとでなる。歪み発生部材21は、鋼材等の弾性変形可能な金属製で3mm以下の薄板材からなり、平面概形が全長にわたり均一幅の帯状で両側辺部に切欠き部21bを有する。切欠き部21bの隅部は断面円弧状とされている。また、歪み発生部材21は、外方部材1の外径面に接触固定される2つ以上(ここでは3つ)の接触固定部21aを有する。3つの接触固定部21aは、歪み発生部材21の長手方向に沿って1列に並べて配置される。2つの歪みセンサ22A,22Bは、歪み発生部材21における各方向の荷重に対して歪みが大きくなる箇所に貼り付けられる。具体的には、歪み発生部材21の外面側で隣り合う接触固定部21aの間の長手方向位置に配置される。つまり、図4において、左端の接触固定部21aと中央の接触固定部21aとの間の長手方向位置に1つの歪みセンサ22Aが配置され、中央の接触固定部21aと右端の接触固定部21aとの間の長手方向位置に他の1つの歪みセンサ22Bが配置される。切欠き部21bは、図3のように、歪み発生部材21の両側辺部における前記歪みセンサ22A,22Bの配置部に対応する2箇所の位置にそれぞれ形成されている。これにより、歪みセンサ22A,22Bは歪み発生部材21の切欠き部21b周辺における長手方向の歪みを検出する。なお、歪み発生部材21は、固定側部材である外方部材1に作用する外力、またはタイヤと路面間に作用する作用力として、想定される最大の力が印加された状態においても、塑性変形しないものとするのが望ましい。塑性変形が生じると、外方部材1の変形がセンサユニット20に伝わらず、歪みの測定に影響を及ぼすからである。
As shown in the enlarged plan view and the enlarged cross-sectional view in FIGS. 3 and 4, these sensor units 20 are attached to the strain generating member 21 and detect the strain of the strain generating member 21. It consists of two or more (here two) strain sensors 22A, 22B. The strain generating member 21 is made of an elastically deformable metal such as a steel material and is made of a thin plate material having a thickness of 3 mm or less. The strain generating member 21 is a strip having a uniform plane over the entire length and has notches 21b on both sides. The corner of the notch 21b has an arcuate cross section. Further, the strain generating member 21 has two or more (three in this case) contact fixing portions 21 a that are contact-fixed to the outer diameter surface of the outer member 1. The three contact fixing portions 21 a are arranged in a line along the longitudinal direction of the strain generating member 21. The two strain sensors 22 </ b> A and 22 </ b> B are affixed to the strain generating member 21 where the strain increases with respect to the load in each direction. Specifically, it is disposed at a position in the longitudinal direction between the contact fixing portions 21 a adjacent on the outer surface side of the strain generating member 21. That is, in FIG. 4, one strain sensor 22A is disposed at a longitudinal position between the left end contact fixing portion 21a and the center contact fixing portion 21a, and the center contact fixing portion 21a and the right end contact fixing portion 21a Another strain sensor 22B is disposed at a longitudinal position between the two. As shown in FIG. 3, the notches 21 b are formed at two positions corresponding to the placement portions of the strain sensors 22 </ b> A and 22 </ b> B on both sides of the strain generating member 21. Thereby, the strain sensors 22A and 22B detect the strain in the longitudinal direction around the notch 21b of the strain generating member 21. Note that the strain generating member 21 is plastically deformed even in a state in which an assumed maximum force is applied as an external force acting on the outer member 1 that is a fixed member or an acting force acting between the tire and the road surface. It is desirable not to do so. This is because when the plastic deformation occurs, the deformation of the outer member 1 is not transmitted to the sensor unit 20 and affects the measurement of strain.
前記センサユニット20は、その歪み発生部材21の3つの接触固定部21aが、外方部材1の軸方向に同寸法の位置となるように、各接触固定部21aがボルト24によって外方部材1の外径面に固定されることにより、外方部材1に取り付けられている。
外方部材1の外径面における前記歪み発生部材21の3つの接触固定部21aが固定される3箇所の各中間部に、外方部材1の軸方向に平行に延びる溝1cがそれぞれ設けられる。このように、外方部材1の外径面に溝1cを設けることにより、外方部材1の溝1cの周辺の剛性が弱くなって歪みが発生し易くなり、その歪みが発生し易い箇所にセンサユニット20接触固定部21aが位置することになって、センサユニット20による歪み検出の感度、精度が向上する。また、外方部材1の外径面に溝1cを設けることにより、薄板状である歪み発生部材21における切欠き部21bを有する各部位が外方部材1の外径面から離れた状態となり、切欠き部21bの周辺の歪み変形が容易となる。センサユニット20の歪みセンサ22A,22Bは、各溝1cの溝幅内に位置させる。また、前記溝1cの幅寸法は、前記切欠き部21bの周方向幅よりも広くし、かつセンサユニット20を外方部材1に設けた状態で、切欠き部21bが溝1cの幅内に位置するようにされている。 In thesensor unit 20, each of the contact fixing portions 21 a is bolted 24 so that the three contact fixing portions 21 a of the strain generating member 21 are in the same dimension in the axial direction of the outer member 1. It is attached to the outer member 1 by being fixed to the outer diameter surface.
Grooves 1c extending in parallel to the axial direction of the outer member 1 are provided at three intermediate portions where the three contact fixing portions 21a of the strain generating member 21 are fixed on the outer diameter surface of the outer member 1. . Thus, by providing the groove 1c on the outer diameter surface of the outer member 1, the rigidity around the groove 1c of the outer member 1 is weakened and the distortion is likely to occur, and the distortion is likely to occur. Since the sensor unit 20 contact fixing portion 21a is positioned, the sensitivity and accuracy of strain detection by the sensor unit 20 are improved. Further, by providing the groove 1c on the outer diameter surface of the outer member 1, each portion having the notch portion 21b in the strain generating member 21 which is a thin plate is in a state separated from the outer diameter surface of the outer member 1, Distortion deformation around the notch 21b is facilitated. The strain sensors 22A and 22B of the sensor unit 20 are positioned within the groove width of each groove 1c. Further, the width dimension of the groove 1c is wider than the circumferential width of the notch 21b, and the notch 21b is within the width of the groove 1c with the sensor unit 20 provided on the outer member 1. It is supposed to be located.
外方部材1の外径面における前記歪み発生部材21の3つの接触固定部21aが固定される3箇所の各中間部に、外方部材1の軸方向に平行に延びる溝1cがそれぞれ設けられる。このように、外方部材1の外径面に溝1cを設けることにより、外方部材1の溝1cの周辺の剛性が弱くなって歪みが発生し易くなり、その歪みが発生し易い箇所にセンサユニット20接触固定部21aが位置することになって、センサユニット20による歪み検出の感度、精度が向上する。また、外方部材1の外径面に溝1cを設けることにより、薄板状である歪み発生部材21における切欠き部21bを有する各部位が外方部材1の外径面から離れた状態となり、切欠き部21bの周辺の歪み変形が容易となる。センサユニット20の歪みセンサ22A,22Bは、各溝1cの溝幅内に位置させる。また、前記溝1cの幅寸法は、前記切欠き部21bの周方向幅よりも広くし、かつセンサユニット20を外方部材1に設けた状態で、切欠き部21bが溝1cの幅内に位置するようにされている。 In the
前記各ボルト24は、歪み発生部材21の接触固定部21aにそれぞれ設けられた径方向に貫通するボルト挿通孔25に挿通し、外方部材1の外周部に設けられたボルト孔27に螺合させる。センサユニット20が配置される軸方向位置として、ここでは外方部材1におけるアウトボード側列の転動体5が転走面3に接する軸方向位置を含む位置が選ばれる。外方部材1の外径面へセンサユニット20を安定良く固定するために、外方部材1の外径面における前記歪み発生部材21の接触固定部21aが接触固定される箇所には平坦部1bが形成される。
Each of the bolts 24 is inserted into a bolt insertion hole 25 penetrating in the radial direction provided in the contact fixing portion 21a of the strain generating member 21, and screwed into a bolt hole 27 provided in the outer peripheral portion of the outer member 1. Let As the axial position where the sensor unit 20 is disposed, a position including the axial position where the rolling elements 5 in the outboard side row of the outer member 1 are in contact with the rolling surface 3 is selected. In order to stably fix the sensor unit 20 to the outer diameter surface of the outer member 1, a flat portion 1b is provided at a location where the contact fixing portion 21a of the strain generating member 21 on the outer diameter surface of the outer member 1 is contact-fixed. Is formed.
外方部材1の外径面に設けられる軸方向に平行な2つの溝1cの溝幅中心の間の距離L(図5(A))は、図6のように、外方部材1の転走面3における複数の転動体5が所定の接触角をもって転走面3に接する複数の点Tによって画定される仮想円の径であるタッチ径dにおいて、転動体5の配列ピッチの(n+1/2)倍(n:0から始まる整数)となる角度だけ離れた2点C,C(図5(A),(B))の周方向位置間の直線距離Lとされている。
The distance L (FIG. 5A) between the groove width centers of the two grooves 1c parallel to the axial direction provided on the outer diameter surface of the outer member 1 is the rotation of the outer member 1 as shown in FIG. At a touch diameter d, which is the diameter of a virtual circle defined by a plurality of points T where the plurality of rolling elements 5 on the running surface 3 are in contact with the rolling surface 3 with a predetermined contact angle, (n + 1 / 2) A linear distance L between circumferential positions of two points C and C (FIGS. 5A and 5B) separated by an angle that is a multiple (n: an integer starting from 0).
歪みセンサ22としては、種々のものを使用することができる。例えば、歪みセンサ22を金属箔ストレインゲージで構成することができる。その場合、通常、歪み発生部材21に対しては接着による固定が行われる。また、歪みセンサ22を歪み発生部材21上に厚膜抵抗体にて形成することもできる。
Various types of strain sensors 22 can be used. For example, the strain sensor 22 can be composed of a metal foil strain gauge. In that case, the distortion generating member 21 is usually fixed by adhesion. The strain sensor 22 can also be formed on the strain generating member 21 with a thick film resistor.
各センサユニット20の2つの歪みセンサ22は荷重推定手段30に接続される。荷重推定手段30は、例えばセンサユニット20の2つの歪みセンサ22A,22Bの出力信号の和から、車輪用軸受や車輪と路面間(タイヤ接地面)に作用する力(垂直方向荷重Fz,駆動力や制動力となる荷重Fx,軸方向荷重Fy)を推定する手段である。この荷重推定手段30は、前記垂直方向荷重Fz,駆動力や制動力となる荷重Fx,軸方向荷重Fyと、2つの歪みセンサ22A,22Bの出力信号の和との関係を演算式またはテーブル等により設定した関係設定手段(図示せず)を有し、2つの歪みセンサ22A,22Bの出力信号の和から前記関係設定手段を用いて作用力(垂直方向荷重Fz,駆動力や制動力となる荷重Fx,軸方向荷重Fy)を推定する。前記関係設定手段の設定内容は、予め試験やシミュレーションで求めておいて設定する。
なお、荷重推定手段30による荷重推定は、2つの歪みセンサ22A,22Bの出力信号の和を用いる前記方式に限らず、出力信号の和と出力信号の差の両データを用いる方式など、他の方式により荷重推定を行っても良い。 The two strain sensors 22 of eachsensor unit 20 are connected to the load estimating means 30. The load estimating means 30 is a force (vertical load Fz, driving force) acting on the wheel bearing or between the wheel and the road surface (tire contact surface) based on the sum of the output signals of the two strain sensors 22A and 22B of the sensor unit 20, for example. And a load Fx and an axial load Fy) that are braking forces. This load estimation means 30 calculates the relationship between the vertical load Fz, the load Fx as a driving force or braking force, the axial load Fy, and the sum of the output signals of the two strain sensors 22A and 22B as an arithmetic expression or a table. The relationship setting means (not shown) set by (1) is provided, and the acting force (vertical load Fz, driving force and braking force) is obtained from the sum of the output signals of the two strain sensors 22A and 22B using the relationship setting means. The load Fx and the axial load Fy) are estimated. The setting contents of the relationship setting means are obtained by a test or simulation in advance.
The load estimation by theload estimation unit 30 is not limited to the above method using the sum of the output signals of the two strain sensors 22A and 22B, but other methods such as a method using both the sum of the output signals and the difference between the output signals. The load may be estimated by a method.
なお、荷重推定手段30による荷重推定は、2つの歪みセンサ22A,22Bの出力信号の和を用いる前記方式に限らず、出力信号の和と出力信号の差の両データを用いる方式など、他の方式により荷重推定を行っても良い。 The two strain sensors 22 of each
The load estimation by the
センサユニット20は、外方部材1におけるアウトボード側列の転動体5が接する軸方向位置に設けられるので、歪みセンサ22A,22Bの出力信号Aは、図5のようにセンサユニット20の設置部の近傍を通過する転動体5の影響を受ける。また、軸受の停止時においても、歪みセンサ22A,22Bの出力信号A,Bは、転動体5の位置の影響を受ける。すなわち、転動体5が外方部材1の溝1cの中心位置(図5(B)のC点)に転動体5があるとき、歪みセンサ22A,22Bの出力信号A,Bの振幅は最大値となり、図5(A),(B)のように転動体5がその位置から遠ざかるにつれて(または、その位置から離れた位置に転動体5があるとき)低下する。
軸受回転時には、転動体5は所定の配列ピッチPで前記センサユニット20の設置部の近傍を順次通過するので、歪みセンサ22A,22Bの出力信号A,Bは、その振幅が転動体5の配列ピッチPを周期として図5(C)に実線で示すように周期的に変化する正弦波に近い波形となる。 Since thesensor unit 20 is provided at the axial position of the outer member 1 where the rolling elements 5 in the outboard side row are in contact, the output signal A of the strain sensors 22A and 22B is the installation portion of the sensor unit 20 as shown in FIG. Is affected by the rolling element 5 passing through the vicinity of. Even when the bearing is stopped, the output signals A and B of the strain sensors 22A and 22B are affected by the position of the rolling element 5. That is, when the rolling element 5 is at the center position of the groove 1c of the outer member 1 (point C in FIG. 5B), the amplitudes of the output signals A and B of the strain sensors 22A and 22B are the maximum values. As shown in FIGS. 5A and 5B, the rolling element 5 decreases as it moves away from the position (or when the rolling element 5 is at a position away from the position).
When the bearing rotates, the rollingelements 5 sequentially pass through the vicinity of the installation portion of the sensor unit 20 at a predetermined arrangement pitch P. Therefore, the amplitudes of the output signals A and B of the strain sensors 22A and 22B are arranged in the arrangement of the rolling elements 5. As shown by a solid line in FIG. 5C, the pitch P is a period, and the waveform is close to a sine wave that periodically changes.
軸受回転時には、転動体5は所定の配列ピッチPで前記センサユニット20の設置部の近傍を順次通過するので、歪みセンサ22A,22Bの出力信号A,Bは、その振幅が転動体5の配列ピッチPを周期として図5(C)に実線で示すように周期的に変化する正弦波に近い波形となる。 Since the
When the bearing rotates, the rolling
上記実施形態の作用を説明する。車輪のタイヤと路面間に荷重が作用すると、車輪用軸受の固定側部材である外方部材1にも荷重が印加されて変形する。センサユニット20における歪み発生部材21の3つの接触固定部21aが外方部材1に接触固定され、外方部材1の外径面には隣り合う接触固定部21a,21aの中間位置に軸方向に平行な溝1cがそれぞれ設けられているので、外方部材1の歪みが発生部材21に拡大して伝達され、その歪みが歪みセンサ22A,22Bで検出され、その出力信号から荷重を推定できる。
この実施形態では、前記2つの歪みセンサ22A,22Bの出力信号A,Bの和から、荷重推定手段30が車輪用軸受や車輪と路面間(タイヤ接地面)に作用する力(垂直方向荷重Fz,駆動力や制動力となる荷重Fx,軸方向荷重Fy)を推定するものとしているので、2つの歪みセンサ22A,22Bの各出力信号A,Bに現れる転動体5の位置の影響を相殺することができ、これにより車輪用軸受やタイヤ接地面に作用する荷重を正確に検出することができる。 The operation of the above embodiment will be described. When a load acts between the tire of the wheel and the road surface, the load is also applied to theouter member 1 that is a stationary member of the wheel bearing and is deformed. Three contact fixing portions 21a of the strain generating member 21 in the sensor unit 20 are fixed to the outer member 1, and the outer diameter surface of the outer member 1 is axially positioned at an intermediate position between the adjacent contact fixing portions 21a and 21a. Since the parallel grooves 1c are provided, the distortion of the outer member 1 is transmitted to the generating member 21 in an enlarged manner, the distortion is detected by the distortion sensors 22A and 22B, and the load can be estimated from the output signal.
In this embodiment, based on the sum of the output signals A and B of the two strain sensors 22A and 22B, the force (the vertical load Fz) that the load estimating means 30 acts on the wheel bearings and between the wheel and the road surface (tire contact surface). Therefore, the influence of the position of the rolling element 5 appearing in the output signals A and B of the two strain sensors 22A and 22B is offset. Thus, the load acting on the wheel bearing and the tire ground contact surface can be accurately detected.
この実施形態では、前記2つの歪みセンサ22A,22Bの出力信号A,Bの和から、荷重推定手段30が車輪用軸受や車輪と路面間(タイヤ接地面)に作用する力(垂直方向荷重Fz,駆動力や制動力となる荷重Fx,軸方向荷重Fy)を推定するものとしているので、2つの歪みセンサ22A,22Bの各出力信号A,Bに現れる転動体5の位置の影響を相殺することができ、これにより車輪用軸受やタイヤ接地面に作用する荷重を正確に検出することができる。 The operation of the above embodiment will be described. When a load acts between the tire of the wheel and the road surface, the load is also applied to the
In this embodiment, based on the sum of the output signals A and B of the two
特に、固定側部材である外方部材1の接触固定部21aが設けられた周面に、隣合う接触固定部21a,21aの間に位置させて軸方向に平行に溝1cが設けられており、この溝1cの周辺部分は他の部位と比べて剛性が弱いため、外方部材1の外周部分の中で最も歪み易い。したがって、この溝1cの溝幅内に前記センサが配置されていると、歪みを感度良く、かつ精度良く検出することができる。
このように、前記溝1cの周辺は最も歪み易い箇所であり、この歪み易い箇所となる2つの溝1c,1cの溝幅中心の間の距離を、転動体の配列ピッチPの(n+1/2)倍(n:0から始まる整数)となる角度だけ離れた2点の周方向位置間の直線距離としてあるため、転動体5の位置の影響を受けずに高精度の荷重検出が可能となる。転動体5は外方部材1に対して所定の接触角をもって接するため、前記転動体5の配列ピッチPの(n+1/2)倍(n:0から始まる整数)となる角度だけ離れた2点C,Cは、転動体5が所定の接触角をもって転走面3に接する複数の点Tによって画定される仮想円の径であるタッチ径dにおける2点としている。 In particular, agroove 1c is provided on the peripheral surface of the outer member 1 which is a fixed side member, provided between the adjacent contact fixing portions 21a and 21a, parallel to the axial direction on the peripheral surface. Since the peripheral portion of the groove 1c is weaker than other portions, the outer peripheral portion of the outer member 1 is most easily distorted. Therefore, when the sensor is disposed within the groove width of the groove 1c, the distortion can be detected with high sensitivity and high accuracy.
As described above, the periphery of thegroove 1c is the most easily distorted portion, and the distance between the groove width centers of the two grooves 1c and 1c which are the easily distorted portions is expressed as (n + 1/2) of the arrangement pitch P of the rolling elements. ) Since it is a linear distance between two circumferential positions separated by an angle that is a multiple (n: an integer starting from 0), highly accurate load detection is possible without being affected by the position of the rolling element 5. . Since the rolling elements 5 are in contact with the outer member 1 with a predetermined contact angle, two points separated by an angle that is (n + 1/2) times (n: an integer starting from 0) times the arrangement pitch P of the rolling elements 5. C and C are two points in the touch diameter d which is the diameter of a virtual circle defined by a plurality of points T where the rolling element 5 contacts the rolling surface 3 with a predetermined contact angle.
このように、前記溝1cの周辺は最も歪み易い箇所であり、この歪み易い箇所となる2つの溝1c,1cの溝幅中心の間の距離を、転動体の配列ピッチPの(n+1/2)倍(n:0から始まる整数)となる角度だけ離れた2点の周方向位置間の直線距離としてあるため、転動体5の位置の影響を受けずに高精度の荷重検出が可能となる。転動体5は外方部材1に対して所定の接触角をもって接するため、前記転動体5の配列ピッチPの(n+1/2)倍(n:0から始まる整数)となる角度だけ離れた2点C,Cは、転動体5が所定の接触角をもって転走面3に接する複数の点Tによって画定される仮想円の径であるタッチ径dにおける2点としている。 In particular, a
As described above, the periphery of the
従来は、センサの位置の間隔で規定していたが、センサ間の距離ではなく、実際は歪みセンサ22A,22Bを装着する外方部材1の溝1cの位置がより一層重要であることが分かった。このため、この実施形態では溝1c間の間隔Lを転動体配列のピッチPの1/2と規定した。これにより、センサユニット20における歪みセンサ22A,22B間の間隔の転動体ピッチPに対する自由度が高くなり、そのため、センサユニット20を多種類の車輪用軸受に共用でき、かつ転動体5の円周方向位置による出力変動の影響を緩和して高精度の荷重検出が可能となる。
すなわち、2つの歪みセンサ22A,22Bの出力信号A,Bの和から、荷重推定手段30によって推定される車輪用軸受や車輪と路面間(タイヤ接地面)に作用する力(垂直方向荷重Fz,駆動力や制動力となる荷重Fx,軸方向荷重Fy)は、転動体5の位置の影響をより確実に排除した正確なものとなる。 Conventionally, it was defined by the distance between sensor positions, but it was found that the position of thegroove 1c of the outer member 1 on which the strain sensors 22A and 22B are mounted is more important, not the distance between the sensors. . For this reason, in this embodiment, the interval L between the grooves 1c is defined as 1/2 of the pitch P of the rolling element arrangement. Thereby, the freedom degree with respect to the rolling element pitch P of the space | interval between the strain sensors 22A and 22B in the sensor unit 20 becomes high, Therefore The sensor unit 20 can be shared by many types of wheel bearings, and the circumference | surroundings of the rolling element 5 It becomes possible to detect the load with high accuracy by reducing the influence of the output fluctuation due to the direction position.
That is, the force acting on the wheel bearing or between the wheel and the road surface (tire contact surface) estimated by the load estimating means 30 from the sum of the output signals A and B of the two strain sensors 22A and 22B (vertical load Fz, The load Fx and the axial load Fy, which are the driving force and the braking force, are accurate with the influence of the position of the rolling element 5 removed more reliably.
すなわち、2つの歪みセンサ22A,22Bの出力信号A,Bの和から、荷重推定手段30によって推定される車輪用軸受や車輪と路面間(タイヤ接地面)に作用する力(垂直方向荷重Fz,駆動力や制動力となる荷重Fx,軸方向荷重Fy)は、転動体5の位置の影響をより確実に排除した正確なものとなる。 Conventionally, it was defined by the distance between sensor positions, but it was found that the position of the
That is, the force acting on the wheel bearing or between the wheel and the road surface (tire contact surface) estimated by the load estimating means 30 from the sum of the output signals A and B of the two
なお、固定側部材である外方部材1の外径面に固定されるセンサユニット20の軸方向位置が、外方部材1における転動体5が接する位置から遠いと、外方部材1の歪みが歪み発生部材21に伝達される感度が低下する。この実施形態では、センサユニット20を、アウトボード側の転動体5が外方部材1に接する位置と同じ軸方向位置に設けているので、外方部材1の歪みが歪み発生部材21に集中しやすくなり、それだけ検出感度が向上する。
In addition, if the axial direction position of the sensor unit 20 fixed to the outer diameter surface of the outer member 1 which is a fixed side member is far from the position where the rolling element 5 is in contact with the outer member 1, the distortion of the outer member 1 is caused. The sensitivity transmitted to the strain generating member 21 is reduced. In this embodiment, since the sensor unit 20 is provided at the same axial position as the position where the rolling element 5 on the outboard side contacts the outer member 1, the distortion of the outer member 1 concentrates on the distortion generating member 21. The detection sensitivity is improved accordingly.
また、この実施形態では、センサユニット20の歪み発生部材20は、平面概形が均一幅の帯状、または平面概形が帯状で側辺部に切欠き部21bを有する薄板材からなるものとしているので、外方部材1の歪みが歪み発生部材21に拡大して伝達されやすく、その歪みが歪みセンサ22A,22Bで感度良く検出され、その出力信号A,Bに生じるヒステリシスも小さくなり、荷重を精度良く推定できる。また、歪み発生部材21の形状も簡単なものとなり、コンパクトで低コストなものとなる。また、外方部材1に設けられる溝1cの幅寸法は、前記切欠き部21bの周方向幅よりも広くし、かつセンサユニット20を外方部材1に設けた状態で、切欠き部21bが溝1cの幅内に位置するようにされているので、切欠き部21bの周辺の歪み変形がさらに容易となり、荷重をさらに精度良く推定できる。
Further, in this embodiment, the strain generating member 20 of the sensor unit 20 is formed of a strip having a uniform planar width, or a thin plate material having a planar planar shape and a notch portion 21b on the side. Therefore, the distortion of the outer member 1 is easily transmitted to the distortion generating member 21, and the distortion is detected with high sensitivity by the distortion sensors 22A and 22B, and the hysteresis generated in the output signals A and B is also reduced. It can be estimated with high accuracy. In addition, the shape of the strain generating member 21 is simple, and it is compact and low cost. Further, the width dimension of the groove 1c provided in the outer member 1 is wider than the circumferential width of the notch portion 21b, and the notch portion 21b is in a state where the sensor unit 20 is provided in the outer member 1. Since it is located within the width of the groove 1c, distortion deformation around the notch 21b is further facilitated, and the load can be estimated with higher accuracy.
このセンサ付車輪用軸受装置から得られた検出荷重を自動車の車両制御に使用することにより、自動車の安定走行に寄与できる。また、このセンサ付車輪用軸受装置を用いると、車両にコンパクトに荷重センサを設置でき、量産性に優れたものとでき、コスト低減を図ることができる。
¡By using the detected load obtained from the sensor-equipped wheel bearing device for vehicle control of the automobile, it can contribute to the stable running of the automobile. Further, when this sensor-equipped wheel bearing device is used, a load sensor can be compactly installed in the vehicle, the mass productivity can be improved, and the cost can be reduced.
また、この実施形態では、固定側部材である外方部材1の外径面の上面部と下面部、および右面部と左面部にセンサユニット20を設けているので、どのような荷重条件においても、荷重を精度良く推定することができる。すなわち、ある方向への荷重が大きくなると、転動体5と転走面3が接触している部分と接触していない部分が180度位相差で現れるため、その方向に合わせてセンサユニット20を180度位相差で設置すれば、どちらかのセンサユニット20には必ず転動体5を介して外方部材1に印加される荷重が伝達され、その荷重を歪みセンサ22A,22Bにより検出可能となる。
また、外方部材1の外径面における上面部と下面部に配置される2つのセンサユニット20の出力信号から垂直方向荷重Fzと軸方向荷重Fyを推定でき、外方部材1の外径面における右面部と左面部に配置される2つのセンサユニット20の出力信号から駆動力や制動力による荷重Fxを推定することができる。 In this embodiment, since thesensor unit 20 is provided on the upper surface portion and the lower surface portion, and the right surface portion and the left surface portion of the outer diameter surface of the outer member 1 that is a fixed side member, under any load condition. The load can be estimated with high accuracy. That is, when a load in a certain direction increases, a portion where the rolling element 5 and the rolling surface 3 are in contact with each other and a portion which is not in contact appear with a phase difference of 180 degrees. If installed with a degree phase difference, the load applied to the outer member 1 is always transmitted to one of the sensor units 20 via the rolling elements 5, and the load can be detected by the strain sensors 22A and 22B.
Further, the vertical load Fz and the axial load Fy can be estimated from the output signals of the twosensor units 20 arranged on the upper surface portion and the lower surface portion of the outer diameter surface of the outer member 1, and the outer diameter surface of the outer member 1. The load Fx caused by the driving force or the braking force can be estimated from the output signals of the two sensor units 20 arranged on the right surface portion and the left surface portion.
また、外方部材1の外径面における上面部と下面部に配置される2つのセンサユニット20の出力信号から垂直方向荷重Fzと軸方向荷重Fyを推定でき、外方部材1の外径面における右面部と左面部に配置される2つのセンサユニット20の出力信号から駆動力や制動力による荷重Fxを推定することができる。 In this embodiment, since the
Further, the vertical load Fz and the axial load Fy can be estimated from the output signals of the two
図7には、種類の異なる車輪用軸受における外方部材1の外径面に、図3の場合と同じセンサユニット20を固定した例を示し、図8はこの場合のセンサユニット20の出力信号に対する転動体位置の影響の説明図を示す。すなわち、この例では、転動体5の配列ピッチPが図3の場合よりもわずかに大きく、その分だけ外方部材1の外径面に設けられる2つの溝1c,1cの中心間の距離は長くなっている。このため、歪み発生部材21に取付けられる2つの歪みセンサ22A,22Bは、それぞれ各溝1cの中心から周方向に若干ずれた位置となる。ただし、歪み発生材21の両側辺部に形成された切欠き部21bは各溝1cの幅内に位置している。
FIG. 7 shows an example in which the same sensor unit 20 as that of FIG. 3 is fixed to the outer diameter surface of the outer member 1 in different types of wheel bearings. FIG. 8 shows an output signal of the sensor unit 20 in this case. Explanatory drawing of the influence of the rolling-element position with respect to is shown. That is, in this example, the arrangement pitch P of the rolling elements 5 is slightly larger than in the case of FIG. 3, and the distance between the centers of the two grooves 1c and 1c provided on the outer diameter surface of the outer member 1 is accordingly increased. It is getting longer. For this reason, the two strain sensors 22A and 22B attached to the strain generating member 21 are slightly shifted in the circumferential direction from the center of each groove 1c. However, the notches 21b formed on both sides of the strain generating material 21 are positioned within the width of each groove 1c.
しかし、この場合でも、隣り合う2つの溝1c,1cの中心間の距離は、固定側部材である外方部材1における転動体5が転走面3に接する位置の仮想円の径であるタッチ径dにおいて、転動体5の配列ピッチPの(n+1/2)倍(n:0から始まる整数)となる2点C,C(図5)の周方向位置間の直線距離Lとされている。
このように、外方部材1に形成した溝1c,1cの中心間距離Lが転動体5のタッチ径dにおける配列ピッチPの(n+1/2)倍(n:0から始まる整数)であれば、検出素子となる歪みセンサ22A,22Bのピッチが転動体5の配列ピッチPの(n+1/2)倍(n:0から始まる整数)に対してずれていても良い。ただし、切欠き部21bが溝1cの範囲内に入っている必要はある。 However, even in this case, the distance between the centers of the two adjacent grooves 1c and 1c is the touch which is the diameter of the virtual circle at the position where the rolling element 5 in the outer member 1 which is a fixed member contacts the rolling surface 3. In the diameter d, the linear distance L between the circumferential positions of the two points C and C (FIG. 5) that is (n + 1/2) times (n: an integer starting from 0) times the arrangement pitch P of the rolling elements 5 is set. .
Thus, if the distance L between the centers of the grooves 1c, 1c formed in the outer member 1 is (n + 1/2) times (n: an integer starting from 0) the arrangement pitch P at the touch diameter d of the rolling element 5. The pitch of the strain sensors 22A and 22B serving as detection elements may be deviated from (n + 1/2) times (n: an integer starting from 0) the arrangement pitch P of the rolling elements 5. However, the notch 21b needs to be within the range of the groove 1c.
このように、外方部材1に形成した溝1c,1cの中心間距離Lが転動体5のタッチ径dにおける配列ピッチPの(n+1/2)倍(n:0から始まる整数)であれば、検出素子となる歪みセンサ22A,22Bのピッチが転動体5の配列ピッチPの(n+1/2)倍(n:0から始まる整数)に対してずれていても良い。ただし、切欠き部21bが溝1cの範囲内に入っている必要はある。 However, even in this case, the distance between the centers of the two
Thus, if the distance L between the centers of the
外方部材1に設けられた溝1cの周辺部分は他の部位と比べて弱いため、最も歪み易い。したがって、溝1cの幅内に歪みセンサ22A,22Bが設置してあれば、転動体5の位置の影響を緩和した歪み測定が行える。これにより、2つの歪みセンサ22A,22Bの出力信号A,Bの和から、荷重推定手段30によって推定される車輪用軸受や車輪と路面間(タイヤ接地面)に作用する力(垂直方向荷重Fz,駆動力や制動力となる荷重Fx,軸方向荷重Fy)は、転動体5の位置の影響をより確実に排除した正確なものとなる。すなわち、同じセンサユニット20を種類の異なる車輪用軸受に搭載してセンサ付車輪用軸受装置を構成しても、正確な荷重検出が可能となる。
Since the peripheral portion of the groove 1c provided in the outer member 1 is weaker than other parts, it is most easily distorted. Therefore, if the strain sensors 22A and 22B are installed within the width of the groove 1c, the strain measurement can be performed with the influence of the position of the rolling element 5 alleviated. As a result, the force (vertical load Fz) acting on the wheel bearing or between the wheel and the road surface (tire contact surface) estimated by the load estimating means 30 from the sum of the output signals A and B of the two strain sensors 22A and 22B. , The load Fx and the axial load Fy) serving as the driving force and the braking force are accurate with the influence of the position of the rolling element 5 eliminated more reliably. That is, even if the same sensor unit 20 is mounted on different types of wheel bearings to form a sensor-equipped wheel bearing device, accurate load detection is possible.
なお、上記各実施形態では、1つのセンサユニット20において、歪み発生部材21が3つの接触固定部21aを有し、この歪み発生部材21の隣り合う接触固定部21a,21a間にそれぞれ歪みセンサ22A,22Bを取付け、外方部材1の外径面には2つの溝1cを設けた例について説明した。しかし、この発明のセンサ付車輪用軸受装置は、上記構成例のものに限らず、歪み発生部材が2つの接触固定部を有し、その両接触固定部間に1つの歪みセンサが取付けられたセンサユニットや、歪み発生部材が4つの接触固定部を有し、それらの隣り合う接触固定部間にそれぞれ1つの歪みセンサが取付けられた(合計3つの歪みセンサ)センサユニットを用いる場合にも適用することができる。
In each of the above embodiments, in one sensor unit 20, the strain generating member 21 has three contact fixing portions 21a, and between the adjacent contact fixing portions 21a and 21a of the strain generating member 21, a strain sensor 22A. , 22B are attached, and an example in which two grooves 1c are provided on the outer diameter surface of the outer member 1 has been described. However, the sensor-equipped wheel bearing device according to the present invention is not limited to the above-described configuration example, and the strain generating member has two contact fixing portions, and one strain sensor is attached between the two contact fixing portions. Also applicable when using sensor units or sensor units where the strain generating member has four contact fixing parts and one strain sensor is attached between each of the adjacent contact fixing parts (total of three strain sensors). can do.
すなわち、例えば、歪み発生部材が2つの接触固定部を有し、両接触固定部間に1つの歪みセンサを取付けたセンサユニットを用いる場合、固定側部材である外方部材の外径面に2つのセンサユニットを周方向に並べて設けると共に、これらのセンサユニットに対応させて外方部材の外径面に2つの溝を設け、その2つの溝の中心間の距離を、外方部材における転動体が転走面に接する位置の仮想円の径であるタッチ径dにおいて、転動体の配列ピッチの1/2となる2点C,C(図5)の周方向位置間の直線距離Lとすれば、上記実施形態の場合と同様の効果を得ることができる。
That is, for example, when using a sensor unit in which the strain generating member has two contact fixing portions and one strain sensor is attached between the two contact fixing portions, the outer diameter surface of the outer member that is the fixed side member is 2 Two sensor units are provided side by side in the circumferential direction, and two grooves are provided on the outer diameter surface of the outer member so as to correspond to these sensor units, and the distance between the centers of the two grooves is determined by the rolling element in the outer member. In the touch diameter d, which is the diameter of the virtual circle at the position where is in contact with the rolling surface, the linear distance L between the circumferential positions of the two points C and C (FIG. 5) that is 1/2 of the arrangement pitch of the rolling elements In this case, the same effect as in the above embodiment can be obtained.
また、歪み発生部材が4つの接触固定部を有し、それらの隣り合う接触固定部間毎に1つの歪みセンサをそれぞれ取付けたセンサユニットを用いる場合、歪み発生部材の隣り合う接触固定部間に対応させて外方部材の外径面に3つの溝を設け、これらの第1の溝と第2の溝との中心間の距離、および第2の溝と第3の溝との中心間の距離を、外方部材における転動体が転走面に接する位置の仮想円の径であるタッチ径dにおいて、転動体の配列ピッチの1/2となる2点C,C(図5)の周方向位置間の直線距離Lとすれば、上記実施形態の場合と同様の効果を得ることができる。
In addition, when the strain generating member has four contact fixing portions and uses a sensor unit to which one strain sensor is attached for each of the adjacent contact fixing portions, between the adjacent contact fixing portions of the strain generating members. Correspondingly, three grooves are provided on the outer diameter surface of the outer member, the distance between the centers of the first groove and the second groove, and the center between the second groove and the third groove. The distance is the circumference of two points C and C (FIG. 5) that are ½ of the arrangement pitch of the rolling elements at the touch diameter d that is the diameter of the virtual circle at the position where the rolling elements in the outer member contact the rolling surface. If the linear distance L between the directional positions is set, the same effect as in the above embodiment can be obtained.
以上のとおり、図面を参照しながら好適な実施形態を説明したが、当業者であれば、本件明細書を見て、自明な範囲内で種々の変更および修正を容易に想定するであろう。したがって、そのような変更および修正は、請求の範囲から定まる発明の範囲内のものと解釈される。
As described above, the preferred embodiments have been described with reference to the drawings. However, those skilled in the art will readily assume various changes and modifications within the obvious scope by looking at the present specification. Accordingly, such changes and modifications are to be construed as within the scope of the invention as defined by the appended claims.
1…外方部材
1c…溝
2…内方部材
3,4…転走面
5…転動体
20…センサユニット
21…歪み発生部材
21a…接触固定部
21b…切欠き部
22,22A,22B…歪みセンサ
30…荷重推定手段
C…点
d…タッチ径
L…直線距離
T…点 DESCRIPTION OFSYMBOLS 1 ... Outer member 1c ... Groove 2 ... Inner member 3, 4 ... Rolling surface 5 ... Rolling body 20 ... Sensor unit 21 ... Strain generating member 21a ... Contact fixing | fixed part 21b ... Notch part 22,22A, 22B ... Strain Sensor 30 ... Load estimation means C ... Point d ... Touch diameter L ... Linear distance T ... Point
1c…溝
2…内方部材
3,4…転走面
5…転動体
20…センサユニット
21…歪み発生部材
21a…接触固定部
21b…切欠き部
22,22A,22B…歪みセンサ
30…荷重推定手段
C…点
d…タッチ径
L…直線距離
T…点 DESCRIPTION OF
Claims (5)
- 複列の転走面が内周に形成された外方部材と、前記転走面と対向する転走面が外周に形成された内方部材と、前記外方部材および内方部材の対向する転走面間に介在した複列の転動体とを備え、車体に対して車輪を回転自在に支持する車輪用軸受において、
前記外方部材および内方部材のうちの固定側部材に、この固定側部材に接触して固定される2つ以上の接触固定部を有する歪み発生部材、およびこの歪み発生部材に取付けられてこの歪み発生部材の歪みを検出する1つ以上のセンサからなる荷重検出用センサユニットを、前記各接触固定部が前記固定側部材の周方向に並ぶように3つ以上設け、
前記センサの出力信号を用いて車輪用軸受に作用する直交3軸方向の荷重を推定する荷重推定手段を設けてなるセンサ付車輪用軸受装置であって、
前記固定側部材の前記接触固定部が設けられた周面に、これら接触固定部の間にそれぞれ位置させて軸方向に平行に少なくとも2つ以上の溝を設け、隣り合う2つの溝の溝幅中心の間の距離を、前記固定側部材における複数の前記転動体が所定の接触角をもって転走面に接する複数の点によって画定される仮想円の径であるタッチ径において、転動体の配列ピッチの(n+1/2)倍(n:0から始まる整数)またはこれらの値に近似した値となる角度だけ離れた2点の周方向位置間の直線距離とし、前記センサを前記溝幅内に位置させたセンサ付車輪用軸受装置。 An outer member in which a double row rolling surface is formed on the inner periphery, an inner member in which a rolling surface facing the rolling surface is formed on the outer periphery, and the outer member and the inner member are opposed to each other. In a wheel bearing comprising a double-row rolling element interposed between the rolling surfaces, and rotatably supporting the wheel with respect to the vehicle body,
A strain generating member having two or more contact fixing portions fixed to the fixed side member of the outer member and the inner member in contact with the fixed side member, and attached to the strain generating member. Three or more load detection sensor units comprising one or more sensors for detecting strain of the strain generating member are provided so that the contact fixing portions are arranged in the circumferential direction of the fixed side member,
A sensor-equipped wheel bearing device comprising load estimating means for estimating a load in three orthogonal axes acting on a wheel bearing using an output signal of the sensor,
On the peripheral surface of the fixed side member where the contact fixing portion is provided, at least two or more grooves are provided in parallel to the axial direction so as to be positioned between the contact fixing portions, and the groove widths of two adjacent grooves are The distance between the centers is an arrangement pitch of the rolling elements at a touch diameter which is a diameter of a virtual circle defined by a plurality of points at which the plurality of rolling elements on the fixed member contact the rolling surface with a predetermined contact angle. (N + 1/2) times (n: an integer starting from 0) or a linear distance between two circumferential positions separated by an angle that approximates these values, and the sensor is positioned within the groove width. A wheel bearing device with a sensor. - 請求項1に記載のセンサ付車輪用軸受装置において、前記歪み発生部材は前記接触固定部を3つ有し、これら隣り合う接触固定部の間に前記センサをそれぞれ取付け、前記固定側部材の周面には、前記歪み発生部材における隣り合う第1接触固定部と第2接触固定部の間と、隣り合う第2接触固定部と第3接触固定部の間とにそれぞれ前記溝を設けたセンサ付車輪用軸受装置。 2. The wheel bearing device with sensor according to claim 1, wherein the strain generating member has three contact fixing portions, the sensors are attached between the adjacent contact fixing portions, and the periphery of the fixed side member is set. Sensors provided with grooves on the surface between adjacent first contact fixing portions and second contact fixing portions of the strain generating member, and between adjacent second contact fixing portions and third contact fixing portions, respectively. Bearing device for attached wheels.
- 請求項1または請求項2に記載のセンサ付車輪用軸受装置において、前記歪み発生部材は板状部材であり、前記センサの取付位置の両側辺部に切欠き部を有し、この切欠き部の周方向幅よりも前記固定側部材の溝の幅を広くし、かつ前記センサユニットを前記固定側部材に設けた状態で、前記切欠き部は前記溝幅内に位置しているセンサ付車輪用軸受装置。 3. The sensor-equipped wheel bearing device according to claim 1, wherein the strain generating member is a plate-like member, and has notches on both sides of the sensor mounting position. A wheel with a sensor in which the width of the groove of the fixed side member is wider than the width in the circumferential direction and the notch is located within the groove width in a state where the sensor unit is provided in the fixed side member Bearing device.
- 請求項1ないし請求項3のいずれか1項に記載のセンサ付車輪用軸受装置において、前記センサユニットを、アウトボード側の転動体が前記固定側部材に接する軸方向位置を含む軸方向位置に設けたセンサ付車輪用軸受装置。 4. The sensor-equipped wheel bearing device according to claim 1, wherein the sensor unit is moved to an axial position including an axial position where an outboard-side rolling element contacts the fixed-side member. Provided wheel bearing device with sensor.
- 請求項1ないし請求項4のいずれか1項に記載のセンサ付車輪用軸受装置において、前記センサユニットを、タイヤ接地面に対して上下位置および前後位置となる前記固定側部材の上面部、下面部、右面部、および左面部に円周方向90度の位相差で4つ等配し、これらのセンサユニットのセンサの出力信号を用いて前記荷重推定手段は車輪用軸受の径方向および軸方向に作用する径方向荷重および軸方向荷重を推定するものとしたセンサ付車輪用軸受装置。 The sensor-equipped wheel bearing device according to any one of claims 1 to 4, wherein the sensor unit includes an upper surface portion and a lower surface of the fixed-side member that are in a vertical position and a front-rear position with respect to a tire ground contact surface. The four parts are equally arranged with a phase difference of 90 degrees in the circumferential direction on the right, left, and left surface parts, and the load estimation means uses the output signals of the sensors of these sensor units to determine the radial and axial directions of the wheel bearings. A wheel bearing device with a sensor for estimating a radial load and an axial load acting on the wheel.
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