WO2015096530A1 - 柔性驱动元件、末端执行器和外科手术器械 - Google Patents
柔性驱动元件、末端执行器和外科手术器械 Download PDFInfo
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- WO2015096530A1 WO2015096530A1 PCT/CN2014/088135 CN2014088135W WO2015096530A1 WO 2015096530 A1 WO2015096530 A1 WO 2015096530A1 CN 2014088135 W CN2014088135 W CN 2014088135W WO 2015096530 A1 WO2015096530 A1 WO 2015096530A1
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- flexible
- tows
- drive element
- flexible drive
- wire
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/068—Surgical staplers, e.g. containing multiple staples or clamps
- A61B17/072—Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/068—Surgical staplers, e.g. containing multiple staples or clamps
- A61B17/072—Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously
- A61B17/07207—Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously the staples being applied sequentially
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/00234—Surgical instruments, devices or methods, e.g. tourniquets for minimally invasive surgery
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/068—Surgical staplers, e.g. containing multiple staples or clamps
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/068—Surgical staplers, e.g. containing multiple staples or clamps
- A61B17/0682—Surgical staplers, e.g. containing multiple staples or clamps for applying U-shaped staples or clamps, e.g. without a forming anvil
- A61B17/0686—Surgical staplers, e.g. containing multiple staples or clamps for applying U-shaped staples or clamps, e.g. without a forming anvil having a forming anvil staying below the tissue during stapling
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/00234—Surgical instruments, devices or methods, e.g. tourniquets for minimally invasive surgery
- A61B2017/00353—Surgical instruments, devices or methods, e.g. tourniquets for minimally invasive surgery one mechanical instrument performing multiple functions, e.g. cutting and grasping
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B2017/0042—Surgical instruments, devices or methods, e.g. tourniquets with special provisions for gripping
- A61B2017/00424—Surgical instruments, devices or methods, e.g. tourniquets with special provisions for gripping ergonomic, e.g. fitting in fist
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/068—Surgical staplers, e.g. containing multiple staples or clamps
- A61B17/072—Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously
- A61B2017/07214—Stapler heads
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/068—Surgical staplers, e.g. containing multiple staples or clamps
- A61B17/072—Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously
- A61B2017/07214—Stapler heads
- A61B2017/07271—Stapler heads characterised by its cartridge
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/068—Surgical staplers, e.g. containing multiple staples or clamps
- A61B17/072—Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously
- A61B2017/07214—Stapler heads
- A61B2017/07278—Stapler heads characterised by its sled or its staple holder
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/068—Surgical staplers, e.g. containing multiple staples or clamps
- A61B17/072—Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously
- A61B2017/07214—Stapler heads
- A61B2017/07285—Stapler heads characterised by its cutter
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/28—Surgical forceps
- A61B17/29—Forceps for use in minimally invasive surgery
- A61B2017/2901—Details of shaft
- A61B2017/2905—Details of shaft flexible
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/28—Surgical forceps
- A61B17/29—Forceps for use in minimally invasive surgery
- A61B2017/2926—Details of heads or jaws
- A61B2017/2927—Details of heads or jaws the angular position of the head being adjustable with respect to the shaft
Definitions
- the present invention relates to the field of medical device technology, and in particular to a flexible drive element, an end effector and a surgical instrument.
- a cutting stapler is a surgical instrument that is often used in surgery and has the function of cutting and suturing tissue.
- the cutting stapler primarily includes a handle 100, an elongate body 200, and an end effector 300, wherein the handle 100 is for being held and operated by an operator to provide control and actuation, the distal side of the handle 100 (The side closer to the operator when operating is proximal, the side remote from the operator is distal) is connected to the end effector 300 by the elongate body 200, and the end effector 300 is executed against the tissue under the drive and control of the handle 100. Cutting and stitching.
- the end effector can be divided into a linear type and a curved type according to the type of the structure, wherein the anvil arm 301 and the nail arm 302 of the curved end effector can be pivoted as shown in FIGS. 1a and 1b. 303 rotates and locks at the appropriate turning angle.
- the curved end effector is generally provided with a flexible driving element that can be bent with the rotation of the nail arm and the nail arm. As shown in FIG. 1c, the body of the flexible driving element 212 is laminated with a plurality of sheets. The proximal end 270 of the flexible drive member 212 is coupled to a drive rod (not shown) that is provided with a blade 287 and a closure pin 286 and a closure projection for closing the end effector Edge (not shown).
- the operator bends the end effector to place the tissue to be cut in a jaw formed by the anvil arm and the nail arm, and the drive handle causes the drive rod to axially push the flexible drive element 212 at the bent end effector
- the closing pin 286 and the closing flange will drive the end
- the stapler arm and the staple arm of the end effector are relatively closed to clamp the tissue, and then the flexible drive element 212 drives the pusher slider in the staple arm to sequentially push the pusher, which in turn pushes the staple out of the staple
- the blade 287 cuts the tissue held in the clamp to complete the cutting and stitching of the tissue.
- a disadvantage of the prior art is that in the assembly and use of the flexible driving element, solder joint desolding easily occurs between the sheet and the sheet, which causes a separation of the deflection between the sheet and the sheet, and the flexible driving element or Insufficient stiffness can not effectively transmit the driving force required by the device, or it can cause destructive permanent deformation (meaning that the elastic body deforms under the action of external force, the deformation can not be restored when the external force disappears), affecting the driving stroke, which will increase the surgeon
- the difficulty of operating surgical instruments and the processing of such flexible drive elements are also complicated. This problem also exists in other similar surgical instruments that include flexible drive elements.
- a flexible driving element provided by an embodiment of the invention includes a head portion, a tail portion, and a plate-shaped force bending portion between the head portion and the tail portion, wherein:
- the plate-like force bending portion includes a plurality of tows extending along a length direction of the flexible driving member, and a flexible envelope covering the plurality of tows.
- the plurality of tows have a certain rigidity and flexibility
- the flexible envelope can relatively fix the plurality of tows, reduce the friction of the surface of the flexible driving component, and further improve the flexible driving.
- the flexible driving element can effectively transmit the driving force required by the instrument, and is less prone to destructive permanent deformation when bending, firing and retracting, which greatly reduces the difficulty for the surgeon to operate the surgical instrument, and because the welding process is reduced, Processing technology It is also relatively simple.
- the filament of each of the plurality of tows is a wire.
- the wire is a nickel titanium alloy memory wire.
- the plurality of tows are braided into a ribbon.
- the plurality of tows are arranged in at least one layer, and in the same layer of the tows, two adjacent tows are closely arranged or spaced apart.
- Both of the above embodiments can achieve the required rigidity and flexibility of the stressed portion, and the processing process is simple and the cost is low.
- the tow is a linear, polygonal or curved tow, and/or the filaments of the tow are spirally wound.
- Changing the form of the tow can change the flexibility of the stressed portion, and the appropriate shape can be selected according to the specific material characteristics of the wire, so that the stressed portion has better rigidity and flexibility.
- At least one transmission cable is interposed in the plurality of tows, or at least one of the wires of the tow is provided with a transmission cable; the transmission cable comprises a cable or an optical cable.
- the transmission cable can be used to transmit control signals or video signals, which is beneficial to enriching the control functions of the surgical instruments and improving the accuracy of the operation.
- the flexible envelope is an injection molded flexible envelope or an extruded flexible envelope formed on the surface of the plurality of tows.
- the flexible envelope has a simple processing process, high molding reliability, and is capable of reliably fixing a plurality of tows.
- the flexible envelope is a flexible envelope made of transparent nylon material.
- the flexible envelope is welded, riveted, or interference-fitted to the head and/or the tail. These connections provide a reliable connection between components.
- the head has a pair of first hooks
- the tail has a pair of second hooks
- the plate-shaped forced bending portion has a first engagement with the pair of first hooks And a third hook and a fourth hook of the pair of the second hooks.
- the flexible envelope is integral with the head and/or the tail. This solution can further simplify the processing and assembly process.
- the end effector provided by the embodiment of the present invention includes the flexible driving element according to any of the foregoing technical solutions.
- the flexible driving element in the end effector can effectively transmit the driving force required by the instrument, is not prone to destructive permanent deformation, and the driving stroke is relatively accurate, which greatly reduces the difficulty for the surgeon to operate the surgical instrument.
- the surgical instrument provided by the embodiment of the invention includes the end effector of the foregoing technical solution, and the flexible driving component of the surgical instrument can effectively transmit the driving force required by the device, and is less prone to destructive permanent deformation, so that the device has better Operational accuracy and reliability of use.
- Figure 1a is a schematic view showing the overall structure of the cutting stapler
- Figure 1b is a schematic view of the end effector bending
- Figure 1c is a schematic view showing the structure of a conventional flexible driving element
- FIG. 2a is a schematic structural view of a flexible driving component according to an embodiment of the present invention.
- Figure 2b is a schematic view showing the assembly details of the embodiment shown in Figure 2a;
- Figure 2c is a schematic view showing the structure of a metal wire bundle
- 2d is a partial structural schematic view of a plate-shaped forced bending portion provided with a tightly arranged metal wire bundle
- 2e is a partial structural schematic view of a plate-shaped forced bending portion provided with a wire bundle interval
- FIG. 3 is a schematic structural view of a flexible driving component according to another embodiment of the present invention.
- FIG. 4a is a schematic structural view of an end effector according to an embodiment of the present invention.
- 4b is a schematic diagram showing the internal structure of an end effector according to an embodiment of the present invention.
- the plate-like force bending portion includes a plurality of tows extending along the length direction of the flexible driving member, and a flexible envelope covering the plurality of tows.
- the plurality of tows provide a certain rigidity and flexibility to the force bending portion, and the flexible envelope can relatively fix the plurality of tows, and can reduce the friction of the surface of the flexible driving member, and can further improve the rigidity of the flexible driving member.
- the flexible driving element can effectively transmit the driving force required by the instrument, and is less prone to destructive permanent deformation when bending, firing and retracting, which greatly reduces the difficulty for the surgeon to operate the surgical instrument, and because the welding process is reduced,
- the processing technology is also relatively simple.
- the flexible driving element of the embodiment of the invention comprises a head portion 1, a tail portion 2 and a plate-like force bending portion 3 between the head portion 1 and the tail portion 2, wherein: a plate-like force
- the bend 3 includes a plurality of tows 4 extending along the length of the flexible drive element, and a flexible envelope 5 encasing the plurality of tows 4.
- the head 1 refers to the distal end portion of the flexible drive element and the tail 2 refers to the proximal end portion of the flexible drive element.
- the head 1 can be provided with a cutting edge and a closed structure for closing the end effector (such as an I-beam or a t-beam, etc.), and the tail 2 can be engaged with the drive rod.
- each of the tows 4 includes a plurality of wires 40 that are helically wound to form a single tow.
- the wire 40 should have better elasticity and toughness, for example, a wire such as a steel wire or a spring wire, or a non-metal wire.
- the cross-sectional shape of the wire 40 is not limited, and may be, for example, a circle, an ellipse or a polygon (for example, a triangle, a square) or the like.
- the wire is selected as a nickel-titanium alloy memory wire, and the nickel-titanium alloy wire has a certain shape memory function and superelasticity, and can be quickly recovered after the unloading force. To its initial state. Due to the special properties of the nickel-titanium alloy memory wire, it cannot be welded to other metals. Therefore, it is possible to directly inject a transparent nylon material onto the metal structure. To ensure the stability of the connection, the metal structure (head 1 and tail above) 2) It can provide reserved holes, dovetail grooves, inverted cones, trapezoids and other connection fixing structures for injection molding.
- the flexible envelope 5 is an injection molded flexible envelope or an extruded flexible envelope formed on the surface of the plurality of tows 4.
- the flexible envelope 5 is directly formed on the surface of the plurality of tows 4 by an injection molding process or an extrusion process, the processing process is simple, the molding reliability is high, and the flexible envelope 5 is plastically connected with the plurality of tows 4, and the plurality of tows can be connected 4 reliable and fixed.
- the flexible envelope 5 can also be assembled with a plurality of tows 4 after being formed by an injection molding process or an extrusion process.
- the flexible envelope 5 is a flexible envelope made of a transparent nylon material.
- the transparent nylon material is directly injection molded onto the metal structure, so that when the wire is made of a nickel-titanium alloy wire, the metal structure and the nickel-titanium alloy memory wire are connected by a flexible envelope made of a nylon material.
- the plurality of tows 4 may be braided into a ribbon or may be arranged in one or more layers. When the plurality of tows 4 are arranged in one or more layers, the adjacent two tows 4 may be arranged in close rows (as shown in Figure 2d) or spaced apart (as shown in Figure 2e) and secured by a flexible envelope 5.
- the plate-shaped force-biased portion 3 can be brought to the required rigidity and flexibility, and the processing process of the plate-shaped force-biased portion 3 is simple and the cost is low.
- the plurality of tows 4 make the plate-like force bending portion 3 have a certain rigidity and flexibility
- the flexible envelope 5 can relatively fix the plurality of tows 4 and can reduce the friction of the surface of the flexible driving member.
- the force can also further improve the stiffness of the flexible drive element.
- the flexible driving element can effectively transmit the driving force required by the instrument, and is less prone to destructive permanent deformation when bending, firing and retracting, which greatly reduces the difficulty for the surgeon to operate the surgical instrument, and because the welding process is reduced,
- the processing technology is also relatively simple.
- the tow 4 may be a linear, polygonal or curved tow.
- Figure 2b shows a linear tow 4 .
- Changing the form of the tow 4 can change the flexibility of the plate-like stressed portion 3 (the linear tow is more flexible than the broken or curved tow),
- the appropriate shape is selected in accordance with the specific material characteristics of the wire 40, so that the plate-like force bending portion 3 has better rigidity and flexibility.
- the flexible drive element further includes a transmission cable 6 (including a cable core and a cable sleeve) interposed in the wire 40 of the tow 4, and the transmission cable 6 may be a cable or an optical cable.
- the transmission cable 6 can also be directly interposed in a plurality of tows 4, for example, the transmission cable 6 is arranged side by side with a plurality of tows 4 (as shown in Figure 2d) or together with a plurality of tows 4 as a ribbon.
- Cables can be used to transmit electrical signals, and optical cables can be used to transmit optical signals.
- the control signal or the video signal can be transmitted by using the transmission cable 6, which is beneficial to enriching the control function of the surgical instrument and improving the accuracy of the operation. For example, by transmitting a video signal using the transmission cable 6, it is possible to remotely monitor the execution behavior of the end effector.
- the transmission cable 6 is interposed in the wire 40 of the tow 4, the installation position is not limited, and may be located, for example, at the core of the tow 4, coaxially with the tow 4, or with the wire 40 of the tow 4. Wrap it around.
- the flexible envelope 5 can be welded, riveted, or interference-fitted to the head 1 and/or the tail 2 . These connections provide a reliable connection between components.
- the head 1 has a pair of first hooks 7, and the tail portion 2 has a pair of second hooks 8, and the plate-shaped forced bending portion 3 has an interference fit with the pair of first hooks 7.
- the first hook 7, the second hook 8, the third hook 9 and the third hook 10 can be formed by a stamping process.
- the flexible envelope 5 can also be integrated with the head 1 or the tail 2, or the flexible envelope 5, the head 1 and the tail 2 can be integrated into one body, and the processing process is simpler by the injection molding process or the extrusion process, and Can reduce the assembly process.
- the flexible envelope 5 and the tail portion 2 are of unitary construction.
- an embodiment of the present invention also provides an end effector comprising the flexible drive element 212 of any of the preceding embodiments.
- the bending link 210 By driving the bending link 210, the anvil arm 301 and the magazine arm 302 of the end effector can be rotated about the pivot axis 303, thereby bending the end effector.
- the drive rod is axially urged by the drive handle to urge the flexible drive element 212 forward in the curved end effector, Closure of the end effector, cutting and suturing of the tissue can be performed.
- the flexible driving element 212 of the end effector can effectively transmit the driving force required by the instrument, is less prone to destructive permanent deformation, and the driving stroke is more accurate, which greatly reduces the difficulty for the surgeon to operate the surgical instrument.
- the end effector is not limited to an end effector having a cutting and stitching function, and the flexible drive element provided by the embodiment of the present invention can be employed as long as the end effector is bent and requires flexible drive element drive.
- a curved end effector or the like having only a cutting function or only a suturing function.
- the surgical instrument provided by the embodiment of the invention includes the end effector of the foregoing technical solution, and the flexible driving component of the surgical instrument can effectively transmit the driving force required by the device, and is less prone to destructive permanent deformation, so that the device has better Operational accuracy and reliability of use.
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Abstract
提供了一种柔性驱动元件、末端执行器和外科手术器械。柔性驱动元件包括头部(1)、尾部(2)以及位于头部(1)和尾部(2)之间的板状受力弯曲部(3)。板状受力弯曲部(3)包括沿柔性驱动元件的长度方向延伸的多条金属丝束(4),以及包覆多条金属丝束(4)的柔性封套(5)。多条金属丝束(4)使得受力弯曲部(3)具有一定的刚度和柔度,柔性封套(5)可以将多条金属丝束(4)相对固定,减少柔性驱动元件表面的摩擦力,改善柔性驱动元件的刚度。
Description
本申请要求在2013年12月27日提交中国专利局、申请号为201310756202.4、发明名称为“柔性驱动元件、末端执行器和外科手术器械”的中国专利申请的优先权,并要求在2013年12月27日提交中国专利局、申请号为201320895968.6、实用新型名称为“柔性驱动元件、末端执行器和外科手术器械”的中国专利申请的优先权,这两个专利申请的全部内容通过引用结合在本申请中。
本发明涉及医疗器械技术领域,特别是涉及一种柔性驱动元件、末端执行器和外科手术器械。
切割缝合器是外科手术中经常使用到的一种外科手术器械,具有切割和缝合组织的功能。如图1a所示,切割缝合器主要包括:手柄100、细长体200和末端执行器300,其中,手柄100用于被操作者握持和操作,以提供控制和驱动,手柄100的远侧(操作时靠近操作者的一侧为近侧,远离操作者的一侧为远侧)通过细长体200与末端执行器300连接,末端执行器300在手柄100的驱动和控制下对组织执行切割和缝合。末端执行器按照其结构类型可分为直线式和弯转式两种,其中,如图1a和图1b所示,弯转式末端执行器的钉砧臂301和钉匣臂302可绕枢转轴303转动并锁定在合适的弯转角度。
弯转式末端执行器中一般都配置有可随钉砧臂和钉匣臂的转动而弯转的柔性驱动元件,如图1c所示,该柔性驱动元件212的本体采用多片板材叠焊而成,柔性驱动元件212的近侧端270与驱动杆(图中未示出)连接,柔性驱动元件212的远侧端284设置有刀刃287和用于闭合末端执行器的闭合销286和闭合凸缘(图中未示出)。使用时,操作者弯转末端执行器,将待切割的组织置于钉砧臂和钉匣臂形成的夹钳中,驱动手柄使驱动杆轴向推动柔性驱动元件212在弯转的末端执行器中前进,闭合销286和闭合凸缘将驱动末
端执行器的钉砧臂和钉匣臂相对闭合而将组织夹紧,继而柔性驱动元件212驱动钉匣臂中的推钉滑块依次推动推钉器,推钉器进而将缝钉推出钉匣而完成击发,刀刃287则对夹持在夹钳中的组织进行切割,从而完成组织的切割与缝合。
现有技术存在的缺陷在于,柔性驱动元件在装配使用中,片材与片材之间容易出现焊点脱焊,这会引起片材与片材之间的挠曲分离,柔性驱动元件或者由于刚度不够无法有效传递器械所需的驱动力,或者会产生破坏性永久变形(指弹性体在外力作用下产生变形,当外力消失后变形不可恢复),影响到驱动行程,这些都会增加外科手术医生操作外科手术器械的难度,并且这种柔性驱动元件的加工工艺也较为复杂。这种问题在包含柔性驱动元件的其它类似外科手术器械中同样存在。
发明内容
本发明的目的是提供一种柔性驱动元件、末端执行器和外科手术器械,该柔性驱动元件具有较佳的刚度和柔度,能够有效传递器械所需的驱动力,不易发生破坏性永久变形,可大大降低外科手术医生操作外科手术器械的难度,并且加工工艺也较为简便。
本发明实施例所提供的柔性驱动元件,包括头部、尾部以及位于所述头部和所述尾部之间的板状受力弯曲部,其中:
所述板状受力弯曲部包括沿所述柔性驱动元件的长度方向延伸的多条丝束,以及包覆所述多条丝束的柔性封套。
在本发明技术方案中,多条丝束使得受力弯曲部具有一定的刚度和柔度,柔性封套可以将多条丝束相对固定,减少柔性驱动元件表面的摩擦力,也可以进一步改善柔性驱动元件的刚度。柔性驱动元件能够有效传递器械所需的驱动力,在弯转、击发和回退时,不易发生破坏性永久变形,可大大降低外科手术医生操作外科手术器械的难度,并且由于减少了焊接工序,加工工艺
也较为简便。
优选的,所述多条丝束中的每条所述丝束的丝为金属丝。
优选的,所述金属丝为镍钛合金记忆金属丝。
可选的,所述多条丝束编结为丝带。
可选的,所述多条丝束排列为至少一层,同层所述丝束中,相邻两条所述丝束密排设置或间隔设置。
以上两个实施例均可以使受力弯曲部达到需要的刚度和柔度,并且加工工艺简便,成本较低。
当多条丝束排列为至少一层时,可选的,所述丝束为直线状、折线状或曲线状的丝束,和/或,所述丝束的丝螺旋捻绕。改变丝束的形式可以改变受力弯曲部的柔度,可以根据丝的具体材质特性选择合适的形状,使受力弯曲部具有较佳的刚度和柔度。
优选的,所述多条丝束中夹设有至少一条传输线缆,或者,至少一条所述丝束的丝中夹设有传输线缆;所述传输线缆包括电缆或光缆。传输线缆可以用来传输控制信号或视频信号,有利于丰富外科手术器械的控制功能,提高操作的精确性。
可选的,所述柔性封套为成型于所述多条丝束表面的注塑成型柔性封套或挤出成型柔性封套。柔性封套的加工工艺简便,成型可靠性较高,并且能够将多条丝束可靠固定。
可选的,所述柔性封套为透明尼龙材料制作的柔性封套。
可选的,所述柔性封套与所述头部和/或所述尾部焊接连接、铆接连接、或者过盈卡合连接。这些连接方式均可以实现部件之间的可靠连接。
优选的,所述头部具有一对第一卡勾,所述尾部具有一对第二卡勾,所述板状受力弯曲部具有与所述一对第一卡勾过盈卡合的一对第三卡勾以及与所述一对第二卡勾过盈卡合一对的第四卡勾。
可选的,所述柔性封套与所述头部和/或所述尾部为一体结构。该方案可进一步简化加工、装配工艺。
本发明实施例所提供的末端执行器包括前述任一技术方案所述的柔性驱动元件。该末端执行器中柔性驱动元件能够有效传递器械所需的驱动力,不易发生破坏性永久变形,驱动行程较为精确,大大降低了外科手术医生操作外科手术器械的难度。
本发明实施例所提供的外科手术器械,包括前述技术方案的末端执行器,该外科手术器械的柔性驱动元件能够有效传递器械所需的驱动力,不易发生破坏性永久变形,使得器械具有较佳的操作精度和使用可靠性。
图1a为切割缝合器整体结构示意图;
图1b为末端执行器弯转示意图;
图1c为现有的一种柔性驱动元件结构示意图;
图2a为本发明一实施例柔性驱动元件的结构示意图;
图2b为图2a所示实施例的装配细节示意图;
图2c为金属丝束结构示意图;
图2d为金属丝束密排设置的板状受力弯曲部局部结构示意图;
图2e为金属丝束间隔设置的板状受力弯曲部局部结构示意图;
图3为本发明另一实施例柔性驱动元件的结构示意图;
图4a为本发明实施例的末端执行器结构示意图;
图4b为本发明实施例末端执行器的内部结构示意图。
附图标记:
100-手柄;200-细长体;300-末端执行器;301-钉砧臂;302-钉匣臂;
303-枢转轴;212-柔性驱动元件;270-近侧端;284-远侧端;287-刀刃;
286-闭合销;210-弯转连杆;1-头部;2-尾部;3-板状受力弯曲部;4-丝束;
40-丝;5-柔性封套;6-传输线缆;7-第一卡勾;8-第二卡勾;9-第三卡勾;
10-第四卡勾。
为了有效传递器械所需的驱动力,减少柔性驱动元件的破坏性永久变形,进而降低外科手术医生操作外科手术器械的难度,本发明实施例提供了一种柔性驱动元件、末端执行器和外科手术器械。在本发明技术方案中,板状受力弯曲部包括沿柔性驱动元件的长度方向延伸的多条丝束,以及包覆多条丝束的柔性封套。多条丝束使得受力弯曲部具有一定的刚度和柔度,柔性封套可以将多条丝束相对固定,并且能够减少柔性驱动元件表面的摩擦力,也可以进一步改善柔性驱动元件的刚度。柔性驱动元件能够有效传递器械所需的驱动力,在弯转、击发和回退时,不易发生破坏性永久变形,可大大降低外科手术医生操作外科手术器械的难度,并且由于减少了焊接工序,加工工艺也较为简便。为使本发明的目的、技术方案和优点更加清楚,以下举实施例对本发明作进一步详细说明。
如图2a和图2b所示,本发明实施例的柔性驱动元件,包括头部1、尾部2以及位于头部1和尾部2之间的板状受力弯曲部3,其中:板状受力弯曲部3包括沿柔性驱动元件的长度方向延伸的多条丝束4,以及包覆多条丝束4的柔性封套5。
在本发明各实施例中,头部1指柔性驱动元件的远侧端部分,尾部2则指柔性驱动元件的近侧端部分。头部1可设置刀刃和用于闭合末端执行器的闭合结构(例如工字梁或者王字梁等),尾部2可与驱动杆啮合。如图2c所示,每条丝束4包括多条丝40,多条丝40螺旋捻绕形成一条丝束。丝40应具有较佳的弹性和韧性,例如可选用钢丝或者弹簧丝等金属丝,也可采用非金属丝。丝40的截面形状不限,例如可以为圆形、椭圆形或多边形(例如三角形、方形)等等。较佳的,所述金属丝选为镍钛合金记忆金属丝,镍钛合金记忆金属丝具有一定的形状记忆功能以及超弹性,在卸载力后,可以快速的恢复
到其初始的状态。由于镍钛合金记忆金属丝的特殊性能,不能与其他金属焊接连接,因此,可以考虑采用透明尼龙材料直接注塑到金属结构上,为了保证连接的稳定性,金属结构(上述的头部1和尾部2)可为注塑提供预留孔、燕尾槽、倒锥、梯形及其他连接固定结构。
优选的,所述柔性封套5为成型于所述多条丝束4表面的注塑成型柔性封套或挤出成型柔性封套。柔性封套5通过注塑工艺或挤出工艺直接成型于多条丝束4表面,加工工艺简便,成型可靠性较高,并且,柔性封套5与多条丝束4塑接,能够将多条丝束4可靠固定。在本发明的其它实施例中,柔性封套5也可以通过注塑工艺或挤出工艺成型后再与多条丝束4装配在一起。较佳的,所述柔性封套5为透明尼龙材料制作的柔性封套。采用透明的尼龙材料直接注塑到金属结构上,从而可以实现在金属丝选用镍钛合金金属丝时,通过尼龙材料制作的柔性封套将金属结构与镍钛合金记忆金属丝连接起来。
多条丝束4可以编结为丝带,也可以排列为一层或多层。当多条丝束4排列为一层或多层时,相邻两条丝束4可以密排设置(如图2d所示)或间隔设置(如图2e所示)并通过柔性封套5固定。通过调整丝束4的编结形式或者排列形式,可以使板状受力弯曲部3达到需要的刚度和柔度,板状受力弯曲部3的加工工艺简便,成本较低。
在本发明技术方案中,多条丝束4使得板状受力弯曲部3具有一定的刚度和柔度,柔性封套5可以将多条丝束4相对固定,并能够减少柔性驱动元件表面的摩擦力,也可以进一步改善柔性驱动元件的刚度。柔性驱动元件能够有效传递器械所需的驱动力,在弯转、击发和回退时,不易发生破坏性永久变形,可大大降低外科手术医生操作外科手术器械的难度,并且由于减少了焊接工序,加工工艺也较为简便。
当多条丝束4排列为至少一层时,丝束4可以为直线状、折线状或曲线状的丝束。图2b所示为直线状的丝束4。改变丝束4的形式可以改变板状受力弯曲部3的柔度(直线状的丝束比折线状或曲线状的丝束柔度更大),可以
根据丝40的具体材质特性选择合适的形状,使板状受力弯曲部3具有较佳的刚度和柔度。
优选的,多条丝束中夹设有至少一条传输线缆,或者,至少一条丝束的丝中夹设有传输线缆。请参照图2e所示,柔性驱动元件还包括夹设于丝束4的丝40中的传输线缆6(结构上包括缆芯和缆套),传输线缆6可以为电缆或光缆。传输线缆6也可以直接夹设于多条丝束4中,例如,传输线缆6与多条丝束4并排排列(如图2d所示)或者与多条丝束4一起编结为丝带。
电缆可以用来传递电信号,光缆可以用来传递光信号。可以利用传输线缆6传输控制信号或视频信号,有利于丰富外科手术器械的控制功能,提高操作的精确性。例如,利用传输线缆6传输视频信号,可以在远程监控末端执行器的执行动作情况。当传输线缆6夹设于丝束4的丝40中时,设置位置不限,例如可以位于丝束4的芯部,与丝束4同轴设置,也可以与丝束4的丝40捻绕在一起。
所述柔性封套5可以与所述头部1和/或所述尾部2焊接连接、铆接连接、或者过盈卡合连接。这些连接方式均可以实现部件之间的可靠连接。如图2b所示,头部1具有一对第一卡勾7,尾部2具有一对第二卡勾8,板状受力弯曲部3具有与一对第一卡勾7过盈卡合的一对第三卡勾9以及与一对第二卡勾8过盈卡合的一对第四卡勾10。第一卡勾7、第二卡勾8、第三卡勾9和第三卡勾10可以通过冲压工艺形成。
此外,柔性封套5也可以与头部1或尾部2为一体结构,或者柔性封套5、头部1、尾部2三者为一体结构,通过注塑工艺或者挤出工艺成型,加工工艺更加简便,并且能够减少装配工序。图3所示实施例中,柔性封套5与尾部2为一体结构。
如图4a和图4b所示,本发明实施例还提供了一种末端执行器,包括前述任一实施例的柔性驱动元件212。通过驱动弯转连杆210可使末端执行器的钉砧臂301和钉匣臂302绕枢转轴303转动,从而使末端执行器弯转。通过驱动手柄使驱动杆轴向推动柔性驱动元件212在弯转的末端执行器中前进,
可进行末端执行器的闭合、对组织的切割与缝合。该末端执行器中柔性驱动元件212能够有效传递器械所需的驱动力,不易发生破坏性永久变形,驱动行程较为精确,大大降低了外科手术医生操作外科手术器械的难度。
值得一提的是,末端执行器不限于具有切割和缝合功能的末端执行器,只要末端执行器为弯转式并且需要柔性驱动元件驱动,均可采用本发明实施例所提供的柔性驱动元件。例如,仅具有切割功能或者仅具有缝合功能的弯转式末端执行器等。
本发明实施例所提供的外科手术器械,包括前述技术方案的末端执行器,该外科手术器械的柔性驱动元件能够有效传递器械所需的驱动力,不易发生破坏性永久变形,使得器械具有较佳的操作精度和使用可靠性。
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。
Claims (14)
- 一种柔性驱动元件,其特征在于,包括头部(1)、尾部(2)以及位于所述头部(1)和所述尾部(2)之间的板状受力弯曲部(3),其中:所述板状受力弯曲部(3)包括沿所述柔性驱动元件的长度方向延伸的多条丝束(4),以及包覆所述多条丝束(4)的柔性封套(5)。
- 如权利要求1所述的柔性驱动元件,其特征在于,所述多条丝束(4)中的每条所述丝束(4)的丝(40)为金属丝。
- 如权利要求2所述的柔性驱动元件,其特征在于,所述金属丝为镍钛合金记忆金属丝。
- 如权利要求1所述的柔性驱动元件,其特征在于,所述多条丝束(4)编结为丝带。
- 如权利要求1所述的柔性驱动元件,其特征在于,所述多条丝束(4)排列为至少一层,同层所述丝束(4)中,相邻两条所述丝束(4)密排设置或间隔设置。
- 如权利要求1所述的柔性驱动元件,其特征在于,所述丝束(4)为直线状、折线状或曲线状的丝束,和/或,所述丝束(4)的丝(40)螺旋捻绕。
- 如权利要求1所述的柔性驱动元件,其特征在于,所述多条丝束(4)中夹设有至少一条传输线缆(6),或者,至少一条所述丝束(4)的丝(40)中夹设有传输线缆(6);所述传输线缆(6)包括电缆或光缆。
- 如权利要求1~7任一项所述的柔性驱动元件,其特征在于,所述柔性封套(5)为成型于所述多条丝束表面的注塑成型柔性封套或挤出成型柔性封套。
- 如权利要求8所述的柔性驱动元件,其特征在于,所述柔性封套(5)为透明尼龙材料制作的柔性封套。
- 如权利要求8所述的柔性驱动元件,其特征在于,所述柔性封套(5)与所述头部(1)和/或所述尾部(2)焊接连接、铆接连接、或者过盈卡合连接。
- 如权利要求10所述的柔性驱动元件,其特征在于,所述头部(1)具有一对第一卡勾(7),所述尾部(2)具有一对第二卡勾(8),所述板状受力弯曲部(3)具有与所述一对第一卡勾(7)过盈卡合的一对第三卡勾(9)以及与所述一对第二卡勾(8)过盈卡合一对的第四卡勾(10)。
- 如权利要求10所述的柔性驱动元件,其特征在于,所述柔性封套(5)与所述头部(1)和/或所述尾部(2)为一体结构。
- 一种末端执行器,其特征在于,包括如权利要求1~12中任一项所述的柔性驱动元件(212)。
- 一种外科手术器械,其特征在于,包括如权利要求13所述的末端执行器。
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US20160296231A1 (en) | 2016-10-13 |
US10368866B2 (en) | 2019-08-06 |
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