WO2015044359A1 - Attachment of a secondary optic on a photovoltaic receiver - Google Patents
Attachment of a secondary optic on a photovoltaic receiver Download PDFInfo
- Publication number
- WO2015044359A1 WO2015044359A1 PCT/EP2014/070636 EP2014070636W WO2015044359A1 WO 2015044359 A1 WO2015044359 A1 WO 2015044359A1 EP 2014070636 W EP2014070636 W EP 2014070636W WO 2015044359 A1 WO2015044359 A1 WO 2015044359A1
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- WO
- WIPO (PCT)
- Prior art keywords
- secondary optics
- support
- assembly
- photovoltaic
- photovoltaic cell
- Prior art date
Links
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- 239000008393 encapsulating agent Substances 0.000 claims description 22
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 7
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- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 6
- 230000017525 heat dissipation Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- 230000000750 progressive effect Effects 0.000 claims description 5
- 239000000919 ceramic Substances 0.000 claims description 4
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 229910000906 Bronze Inorganic materials 0.000 claims description 3
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- 239000004020 conductor Substances 0.000 claims description 3
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 claims description 3
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 3
- 229910052737 gold Inorganic materials 0.000 claims description 3
- 239000010931 gold Substances 0.000 claims description 3
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 229910052709 silver Inorganic materials 0.000 claims description 3
- 239000004332 silver Substances 0.000 claims description 3
- 238000005476 soldering Methods 0.000 claims description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims 1
- 210000002105 tongue Anatomy 0.000 description 12
- 230000003287 optical effect Effects 0.000 description 9
- 230000015556 catabolic process Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 230000004907 flux Effects 0.000 description 4
- 238000005219 brazing Methods 0.000 description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
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- 238000005520 cutting process Methods 0.000 description 2
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- 230000015572 biosynthetic process Effects 0.000 description 1
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- 230000000593 degrading effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/054—Optical elements directly associated or integrated with the PV cell, e.g. light-reflecting means or light-concentrating means
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/054—Optical elements directly associated or integrated with the PV cell, e.g. light-reflecting means or light-concentrating means
- H01L31/0547—Optical elements directly associated or integrated with the PV cell, e.g. light-reflecting means or light-concentrating means comprising light concentrating means of the reflecting type, e.g. parabolic mirrors, concentrators using total internal reflection
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/52—PV systems with concentrators
Definitions
- the invention relates to solar photovoltaic concentration technology, and more specifically assemblies comprising an electronic receiver equipped with a photovoltaic cell and surmounted by an optical component for concentrating the light on the cell adapted for use in modules with photovoltaic concentration. , and an associated manufacturing method.
- a photovoltaic receiver comprises a substrate on which electronic components are fixed, in particular a photovoltaic cell adapted to generate an electric current when exposed to light transmitted by a light concentration system, for example a Fresnel lens.
- the photovoltaic receiver is itself fixed on a heat sink having a high thermal conductivity.
- Many photovoltaic receivers are assembled with a secondary optics, which can be reflective or refractive, in order to improve the concentration of light flux on the cell and to compensate for any misalignment of the focal axis of the concentration system with the sun axis and / or a positioning error of the cell with respect to the focal center of the lens.
- the secondary optics also makes it possible to homogenize the flow spatially and spectrally on the cell.
- the positioning and fixation of the secondary optics are therefore major issues for the performance of the module are satisfactory, whether in ambient temperature or in operation.
- the following elements are positioned and oriented in space with precision, with a low dimensional tolerance: the input section of the secondary optics, that is to say the part of the secondary optics extending facing the lens and through which the light rays penetrate, with respect to the photovoltaic cell,
- the output section of the secondary optics that is to say the portion of the secondary optics extending opposite the photovoltaic cell and through which the light rays emerge, with respect to the photovoltaic cell
- the photovoltaic receiver may be subjected to a harsh environment, and in particular to temperatures exceeding 100 ° C due to the flux concentrated by the lenses (whose power density may be greater than 50 W / cm 2 ), which may deform the secondary optics when it is metallic or its possible support.
- temperatures exceeding 100 ° C due to the flux concentrated by the lenses (whose power density may be greater than 50 W / cm 2 ), which may deform the secondary optics when it is metallic or its possible support.
- the temperature of the secondary optics does not exceed 180 ° C to prevent its constituent material from being degraded, and that it is even less than 100 ° C to limit the risk of component fatigue.
- the attachment of the secondary optics to the photovoltaic receiver must also be carried out in such a way as to avoid excessive contact or pressure, so as not to damage the electrical contacts between the photovoltaic cell and the substrate pads, which are very sensitive. Moreover, in case of poor fixation, the fall of a secondary optics calls into question the whole module if it is not detected.
- an assembly comprising a photovoltaic receiver, a secondary optics and a support, configured to block the secondary optics relative to the receiver.
- the support comprises U-shaped protuberances which deform elastically to block the secondary optics.
- this system of protuberances does not allow to center accurately the secondary optics relative to the receiver, since it requires to bring the secondary optics along an axis substantially perpendicular to the receiver.
- Document GB 2 497 327 in turn describes an assembly comprising a photovoltaic receiver and a secondary optics, fixed with the aid of a clip.
- this type of fixation does not sufficiently stabilize the secondary optics.
- the proposed clip is not adapted to fix with reflexive secondary optics.
- An object of the invention is to propose a new system for attaching a secondary optic to a photovoltaic receiver, which is simple to produce at a lower cost, which is able to withstand the severe environments that can be experienced in a photovoltaic concentration module by overcoming the problems of breakdown, while improving the positioning of the secondary optics relative to the photovoltaic cell.
- the invention proposes an assembly comprising:
- the support comprises guide means, configured to center the secondary optics in space with respect to the photovoltaic cell, and securing means, forming a stop for the secondary optics and configured to block the secondary optics in an operating position with respect to the photovoltaic cell.
- the support comprises a base fixed on the photovoltaic receiver and two fins extending from the base,
- the photovoltaic receiver comprises a substrate on which the photovoltaic cell and the support are fixed,
- the base of the support is brazed on the substrate
- the photovoltaic receiver comprises a substrate provided with tracks, the photovoltaic cell being connected to the substrate by means of electrical contacts, and in which the base of the support comprises a peripheral edge which delimits a through opening through which the cell can be exposed; photovoltaic, said electrical contacts, and possibly a part of the substrate areas,
- the photovoltaic receiver furthermore comprises an encapsulant adapted to protect the photovoltaic cell, the extension of the encapsulant on the substrate being delimited by the through opening of the base of the support,
- the fastening means comprise protuberances, adapted to abut against a lower face of the secondary optics,
- the lower face of the secondary optics comprises cutouts adapted to receive the protuberances of the fixing means
- the fins and the secondary optics comprise associated detent elements forming a non-return system so as to form a stop for the secondary optics
- the detent elements comprise notches and resilient tongues, the notches being each adapted to receive an elastic tongue
- the guide means comprise guide grooves and associated guide ribs, formed in the fins of the support and in the secondary optics, in order to allow the sliding of the secondary optics and its progressive guidance towards its operating position by the support,
- the guide grooves are formed in the fins, while the guide ribs project from the secondary optics,
- the guide ribs are formed by edges of the walls
- each fin comprises central walls adapted to come into contact with side walls of the secondary optics in order to participate in the heat dissipation of the secondary optics
- the support is made of an aluminum alloy, in bronze, in copper, or in a ceramic covered with a layer of copper, the finish of this layer can be made of nickel with or without gold protection, pewter or in Silver, and
- the secondary optics is reflective or refractive
- the invention also proposes a support for secondary optics of an assembly as described above, said support being adapted to position and fix the secondary optics relative to a photovoltaic cell of the photovoltaic receiver, and comprising guiding means, configured to set up and center the secondary optics in the space with respect to the photovoltaic cell, and fixing means forming a stop for the secondary optics and configured to block the secondary optics in position by compared to the photovoltaic cell.
- the invention also proposes secondary optics, adapted to be positioned and fixed on a receiver photovoltaic of an assembly using a support as described above.
- the secondary optics comprises means adapted to cooperate with the guide means and the means for fixing the support.
- the invention also proposes a photovoltaic module, comprising:
- a front face adapted to fix in position a series of concentration systems
- the support of the photovoltaic module is made of a conductive material, the assemblies being connected electrically in pairs in series through their support.
- the invention also proposes a method of manufacturing an assembly as described above, in which the secondary optics is fixed on the receiver according to the following successive steps:
- the secondary optics is furthermore fixed by snapping into the means for fixing the support,
- the photovoltaic receiver comprises a substrate on which the photovoltaic cell is fixed, and the method also comprises, prior to the steps of placing and centering and fixing the optics secondary, a step during which the support is brazed on the substrate of the photovoltaic receiver,
- the support comprises a peripheral edge delimiting a through opening, and during the brazing step, the peripheral edge of the support being fixed around the photovoltaic cell so that the photovoltaic cell is opposite the opening of the base support, and
- the photovoltaic receiver further comprises an encapsulant adapted to protect the photovoltaic cell, and the method further comprising a step in which the encapsulant is applied to the photovoltaic cell and is polymerized.
- FIG. 1 is a perspective view of an assembly example according to an embodiment of the invention, in which the secondary optics is in the operating position,
- FIG. 2 is a perspective view of the secondary optical support of the assembly of FIG. 1,
- FIG. 3 is a side view of the secondary optical support of FIG. 2,
- FIG. 4 is a front view of the secondary optical support of FIG. 2,
- FIG. 5 is a view from above of the secondary optical support of FIG. 2,
- FIG. 6 is a detailed view of part of the secondary optical medium of FIG. 5,
- FIG. 7 is a perspective view of the secondary optics of FIG. 1
- FIG. 8 is a perspective view of a photovoltaic module, part of which of the side walls has been omitted in order to visualize the assemblies and the bottom wall,
- FIG. 9 is a view from above of a first exemplary embodiment of a refractive secondary optics
- FIG. 10 is a side view of the refractive secondary optics
- FIG. 11 is a sectional view of an assembly example according to a second embodiment of the invention, in which the secondary optics is in the operating position, and
- Figure 12 is a flowchart showing various steps of an exemplary embodiment of the method of manufacturing an assembly according to the invention.
- FIG. 1 illustrates an example of assembly 1 according to a first embodiment of the invention, comprising a photovoltaic receiver 2 on which a secondary optic 3 is fixed.
- Such an assembly 1 is intended to be fixed by known means on a dissipator 5, then integrated in a bottom wall of a photovoltaic module 10, facing 14 light concentration systems, such as Fresnel lenses.
- a photovoltaic receiver 2 comprises a substrate 20 on which electronic components are fixed, in particular a photovoltaic cell 22 adapted to generate an electric current when exposed to light transmitted by a concentration system 14.
- the photovoltaic cell 22 can be connected to the surfaces 21 of the substrate 20 by means of electrical contacts 23, for example several wires of connection, extending between its peripheral portion 42 (busbar) and said pads 23.
- the substrate 20 may for example be made of copper, aluminum or ceramic.
- the photovoltaic cell 22 is protected by means of an encapsulant
- the encapsulant may for example comprise silicon.
- the secondary optics 3 may be reflective or refractive, and is adapted to compensate for any misalignment of the focal axis of the concentration system 14 associated with the axis of the sun and / or a positioning error of the cell 22. in relation to the focal center of this concentration system 14.
- FIG. 7 illustrates an embodiment of a reflective secondary optics 3 that can be used in the invention.
- This secondary optic 3 comprises four sidewalls 30-33 connected together at their edges to form a truncated cone.
- the side walls 30-33 together define an inlet section 34, through which the light rays coming from the concentration systems 14, and an output section 35, through which the light rays emerge in the direction of the photovoltaic cell 22.
- the facing faces of the side walls 30-33 are active surfaces adapted to concentrate the luminous flux coming from the concentration systems 14 onto the photovoltaic cell 22.
- the input section 34 of the secondary optics 3 is preferably greater than its outlet section 35.
- the assembly 1 further comprises a support 4, adapted to position and fix the secondary optics 3 relative to the photovoltaic cell 22.
- the support 4 comprises guide means 52, configured to center the secondary optics 3 in space with respect to the photovoltaic cell 22, and fixing means 46 forming a stop for the secondary optics 3 and configured to block the secondary optics 3 in position relative to the photovoltaic cell 22.
- the support 4 may further comprise a non-return system 53, to prevent the removal of the secondary optics 3 once it has engaged in the means of fixing 46 of the support 4.
- the guide means guide the secondary optics 3 to its operating position in the assembly 1 while preserving the integrity of the secondary optics 3, which is very fragile and whose surface flatness is critical.
- the fixing means 46 in turn form a Z-stop (that is to say in a normal direction to the general plane of extension of the photovoltaic cell 22), to prevent the secondary optics 3 is not disposed too close to the electrical contacts 23, which could cause a breakdown.
- the support 4 may in particular comprise a base 40, which can be fixed on the photovoltaic receiver 2, and two fins 50, extending from the base 40 and adapted to support the secondary optics
- the base 40 and the fins 50 can be integrally formed in one piece. Alternatively, the fins 50 can be reported on the base
- the base 40 may be in several parts.
- the fins 50 are configured to come into contact with opposite side walls 30-33 of the secondary optics 3 to guide and center them with respect to the photovoltaic cell 22.
- the support 4 may also comprise a greater number of fins 50, for example four fins 50, configured to each face one of the side walls
- the fixing means 46 of the support 4 may in particular comprise one or more protuberances 46 adapted to form a stop for the secondary optics 3.
- the protuberances 46 may extend from the base 40 and / or the fins 50, and are configured to form obstacle to moving the secondary optics 3 and prevent it from getting too close to the photovoltaic cell 22.
- the fastening means 46 comprise at least two protuberances 46 by fins 50, extending from the base 40 of the support 4 and adapted to receive a lower face ( output section 35) of the secondary optics 3.
- the lower face of the secondary optics 3 can in turn comprise cutouts 36 adapted to receive the protuberances 46 when the secondary optics 3 arrive in their operating position facing the photovoltaic cell 22.
- the positioning and configuration of the support 4, which is fixed on the photovoltaic receiver 2 determines the height (Z position) of the secondary optics 3 relative to the photovoltaic cell 22.
- the guidance means as for them can comprise guide grooves 52 and associated guide ribs 38, formed in the fins 50 of the support 4 and the secondary optics 3, to allow the sliding of the secondary optics 3 and its progressive guidance to its operating position .
- the guide grooves 52 are formed in the fins 50, while the guide ribs 38 project from the secondary optics 3.
- the fins 50 and the guide grooves 52 are then configured so that when the optics secondary 3 is inserted into the support 4, each fin 50 is in contact with one of its side walls 30-33 of the secondary optics 3, while the guide grooves 52 are engaged with guide ribs 38 associated with the secondary optics 3.
- the secondary optics 3 can slide along the fins 50 in the guide grooves 52, until reaching the protuberances 46 which abut and stop the secondary optics 3 in its operating position .
- the fins 50 extend opposite one another and each comprise two guide grooves. 52. This configuration allows the fins 50 to center the secondary optics 3 relative to the photovoltaic cell 22 and thus its positioning in X and Y (that is to say parallel to the plane of the photovoltaic cell 22).
- the guide ribs 38 may be attached to the outer (passive) faces of the side walls 30-33 of the secondary optics 3, for example by gluing.
- the guide ribs 38 may be formed by the edges 38 of the side walls 30-33 of the secondary optics 3.
- the side walls 30-33 can be fixed together so that two of the side walls 30, 32, said internal, extend between the two other lateral walls 31, 33, said external, secondary optics 3.
- the edges 38 of the outer side walls 31, 33 are therefore protruding from the surface of the inner side walls 30, 32 and forming the guide ribs 38 capable of penetrating into the associated guide grooves 52 of the fins 50.
- the support 4 may further comprise a non-return system 53, 39.
- a non-return system 53, 39 may in particular comprise detent members 53, 39, adapted to cooperate with associated detent members 53, 39 of the secondary optics 3.
- the detent members 53, 39 may comprise notches 39 and elastic tabs 53, the notches 39 being each adapted to receive a force associated elastic tongue.
- the fins 50 comprise resilient tongues 53 extending towards the secondary optics 3 and configured to cooperate with associated notches 39 formed in the secondary optics 3. More specifically, the notches 39 of the detent members are formed in the guide ribs 38 of the secondary optics 3, here the edges 38 of the lateral walls 30-33 external of the secondary optics 3, while the elastic tongues 53 are formed in the guide grooves 52 of the fins 50.
- the tongues 53 are oriented so as to prevent the removal of the secondary optics 3 once it is engaged in the fixing means 46 of the support 4.
- the movable part of the tongues 53 projects in the direction of the base 40 of the support 4.
- the tongues 53 thus also form a Z stop for the secondary optics 3.
- the fins 50 may further comprise a central wall 54, extending between the guide grooves 52, adapted to come into contact with the lateral walls 30, 32 of the secondary optics 3.
- This central wall 54 makes it possible to improve the heat dissipation of the secondary optics 3, without adding specific polymers that could burn in case of misalignment of the assembly 1 and exposure of the polymer to the concentrated flow of the lenses.
- the central wall 54 furthermore makes it possible to stabilize the secondary optics 3 in the fins 50, in particular when it is slidably fitted into the guide grooves 52.
- the base 40 of the support 4 can be fixed on the receiver 2 by This fixing of the support 4 on the substrate 20 is made possible by the particular structure of the support 4, which centers and fixes the secondary optics 3 not by screwing, but by means of fixing (protuberances 46) and guide means (guide grooves 52 and guide ribs 38).
- the support 4 is indeed less bulky, so that the fixing of the support 4 is no longer limited to the dissipator 5.
- the brazing of the support 4 on the substrate 20 of the receiver 2 makes it possible to put the support 4 and the secondary optics 3 (which are therefore no longer grounded) at the same potential, and thus to avoid the problems of breakdown. due to the formation of electric arcs between the cell 22 and the secondary optics 3.
- the base 40 of the support 4 could also be glued to the substrate 20.
- the base 40 of the support 4 extends substantially parallel to the substrate 20 on which the photovoltaic cell 22 is fixed.
- the base 40 is perforated and comprises a peripheral rim 42 which delimits an opening 44 through which can be exposed the photovoltaic cell 22, and if appropriate the electrical contacts 23 and 21 of the substrate 21 beaches. of the base 40 makes it possible not to impede the light radiation that can be received by the photovoltaic cell 22, nor to prevent access to the busbar of the photovoltaic cell 22 and to the electrical contacts 23.
- the dimensions and the shape of the peripheral edge 42 of the base 40 are chosen in order to allow the photovoltaic cell 22, the electrical contacts 23 and the tracks 21 to be exposed through the opening 44.
- the peripheral edge 42 of the base 40 makes it possible to contain the encapsulant prior to its fixation by polymerization on the cell 22.
- the encapsulant forms a sheet which tends to spread over the substrate 20 before be frozen by the polymerization step.
- the surface that can be covered by the encapsulant is therefore delimited by virtue of the peripheral edge 42 of the base 40.
- the central wall 54 and the guide grooves 52 of the fins 50 are formed integrally in one piece with the base 40 of the support 4.
- the central wall 54 of the fins 50 extends from the base 40 of the support 4 and forms with the base 40 an angle a substantially equal to the angle between the outlet section 35 and the side wall 30, 32 of the secondary optical 3 corresponding. In this way, the central wall 54 comes into contact with the wall 30, 32 opposite the secondary optics 3 when the latter is inserted into the support 4.
- the protuberances 46 forming the attachment means 46 extend on either side of the central wall 54 of the fins 50, in the form of a local enlargement.
- the central wall 54 is further deformed at its two lateral sides, at the right of the protuberances 46, to form the guide grooves 52.
- the bottom 52a of the guide grooves 52 here extends in a generally parallel plane and offset by relative to that of the central wall 54, to receive the guide ribs 38 of the secondary optics 3, which here correspond to the edges 38 of its outer side walls 31, 33.
- the walls of the guide grooves 52 intended to come into contact with the guide ribs 38 are provided with tongues 53 which project in the direction of the secondary optics 3.
- each guide groove 52 has a general shape of gutter successively comprising a fixing wall 52b, the bottom wall 52a and an end wall 52c.
- the elastic tongues 53 therefore extend from the end wall 52c of the grooves 52, their free end being directed towards the outlet section 35 of the secondary optics 3 when this is engaged in support 4.
- the fins 50 and the base 40 may be obtained by stamping using a suitable counterfoil to form the protuberances 46, the central wall 54 and the guide grooves 52 in a single step.
- the tongues 53 and the through opening 44 can then be made by cutting the end wall 52c of the guide grooves 52.
- the support 4 can be obtained according to the following steps:
- the support 4 is made of a material that makes it possible to withstand the severe stresses (in particular thermal stresses) experienced by the secondary optics 3 and the photovoltaic receiver 2, in particular because of the concentrated flow coming from the concentration systems 14.
- the material constituting the support 4 is preferably heat-conducting, so that the support 4 can participate in the heat dissipation of the secondary optics 3.
- the material constituting the support 4 is also chosen so that its coefficient of expansion is adapted to that of the secondary optics 3, to avoid:
- the material constituting the support 4 must be chosen so as to allow such brazing.
- the support 4 may be made of an aluminum alloy sheet, bronze, copper, or in a ceramic covered with a layer of copper, the finish of this layer may be made of nickel with or without Gold, pewter or silver protection, etc.
- the fins 50 are preferably deformable in order to allow the secondary optics 3 to be fixed by sliding and, if necessary, by snapping, and to dismantle, if necessary, the secondary optics 3 of the receiver 2, for example in order to perform a quality control of the assembly 1.
- An assembly 1 according to the invention can then be manufactured as follows.
- the support 4 which can be obtained by stamping as described above, is fixed on the photovoltaic receiver 2, preferably by soldering on the substrate 20.
- the support 4 is preferably fixed so that the peripheral edge 42 of the base 20 is around these elements.
- the encapsulant can then be applied (step S2) in the through opening 44 of the base 40, so as to cover the photovoltaic cell 22.
- the fixing of the support 4 on the substrate 20 limits the extension of the encapsulant.
- the encapsulant is then polymerized (step S3).
- the photovoltaic receiver is then ready to receive the secondary optics 3.
- the secondary optics is inserted into the fins 50 of the support 4, by introducing its guide ribs 38 into the guide grooves 52 of the vanes for sliding (step S4) to its operating position.
- This installation is done in a fluid and non-degrading manner, which ensures the integrity of the secondary optics during its implementation.
- the secondary optics 3 comes into contact with the fixing means 46, that is to say when its cutouts 36 abut against the protuberances 46, it is then in the operating position.
- This operating position is chosen so as to optimize the luminous flux received by the photovoltaic cell 22, while respecting a minimum distance between the cell 22 and the output section 35 of the secondary optics 3 in order to avoid the risks of breakdown. .
- the detent members take position to prevent the withdrawal and movement of the secondary optics 3 relative to the photovoltaic cell 22.
- the resilient tongues 53 are housed in the notches 39.
- the assembly 1 is then ready to be used in a photovoltaic module 10.
- the support 4' also comprises means of guide means 52 ', 54' configured to center the secondary optic 3 'in space with respect to the photovoltaic cell 22, and fixing means 46 'forming a stop for the secondary optics 3' and configured to block the secondary optics 3 in position relative to the photovoltaic cell 22.
- refractive 3 'secondary optics and associated assembly 1 has been illustrated in FIGS. 9 to 11.
- Such refractive optics can include:
- a base 30 ' adapted to be arranged facing the photovoltaic cell 22, against the encapsulant 24 which serves as an optical link between the photovoltaic cell 22 and the cell 22, and
- a dome 34 ' whose outer surface is adapted to direct the light rays on the photovoltaic cell 22.
- the base 30 ' may comprise a substantially planar peripheral contour 31' and have, at its lower surface 35 ', a cap 32 'of concave shape (Figures 9 and 10). In this embodiment, it is therefore the cap 32 'of the base 30' which comes into contact with the encapsulant.
- the base 30 'could also comprise a lower surface 35' without cap and substantially flat ( Figure 1 1).
- the base 30 'of the secondary optics may be circular (FIGS.
- the refractive optic 3 ' may for example be made of glass.
- the fixing means 46 ' form a Z stop, or in the normal direction to the plane of the photovoltaic cell 22, which relieves the encapsulant 24, which furthermore plays the function of mechanical resistance between the refractive secondary optical 3 'and the photovoltaic cell 22.
- the fixing means may for example be protuberances 46' protruding from the base 40 'of the support 4' and adapted to bear against a lower surface 35 'of the base 30 'of the refractive secondary optics 3'.
- the support 4' also comprises a base 40 'which can be soldered on the receiver 2, or even the substrate 20 as well as fins 50'.
- the fins 50 ' may comprise for example:
- a first flexible wall 52 ' adapted to come into contact with a peripheral edge of the base 30' and form a stop for the secondary optics 3 ', and
- a recess 54 ' extending from the first wall, adapted to come into contact with the upper face of the base 30' of the secondary optic 3 '.
- the recess 54 'thus cooperates with the base 30' of the secondary optics 3 to guide it to its operating position and keep it in position by snapping.
- the support 4 ' comprises four fins 50', namely one facing each edge of the base 30 ', to form X and Y stops for the secondary optics 3'.
- the support 4 ' may comprise only two fins 50' facing globally curved shape,
- the base 40 'of the support 4' of the refractive secondary optic 3 comprises a peripheral rim 42 'which delimits an opening 44' passing through which the cell 22, the electrical contacts 23 and the lands 21 of the substrate 20 may be exposed, in order to allow the passage of the light rays, which may further delimit the extension of the encapsulant.
- the assembly 1' can be manufactured in a similar manner to the case of the secondary reflective optics, with the difference that the encapsulant is polymerized after positioning of the secondary optics 3 'on the encapsulant.
- An assembly 1, 1 'according to the invention can then be fixed on a dissipator 5, for example aluminum, then be integrated in a photovoltaic module 10.
- each photovoltaic module 10 comprises a series of such assemblies 1, 1 ', for example ten, positioned very precisely in the focal center of as many concentration systems 14.
- the photovoltaic module 10 comprises:
- a bottom wall 1 1 adapted to fix in position a series of assemblies 1, 1 ',
- a front face 12 adapted to fix in position a series of concentration systems 14, and - Side walls 13, connecting the bottom wall 1 1 and the front face 12 so as to define a closed box.
- the support 4 of the secondary optics when made of a conductive material, can then serve as a connector between two adjacent assembled dissipators 5 of the photovoltaic module 10, in order to put the heatsinks 5 in series two by two, for example at the using a suitable electric cable.
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Abstract
The invention relates to an assembly (1) comprising: - a photovoltaic receiver (2) on which is attached a photovoltaic cell (22), - a secondary optic (3), and - a support (4) suitable for positioning and attaching the secondary optic (3) in relation to the photovoltaic cell (22), comprising guide means (52, 38), configured for adding and centring the secondary optic (3) in the space with respect to the cell (22), and means of fixation (46), forming a stop for the secondary optic (3) and configured to lock the secondary optic (3) in an operating position with respect to the cell (22).
Description
Fixation d'une optique secondaire sur un Attaching a secondary optic to a
récepteur photovoltaïque photovoltaic receiver
DOMAINE DE L'INVENTION FIELD OF THE INVENTION
L'invention concerne la technologie solaire à concentration photovoltaïque, et plus précisément des assemblages comprenant un récepteur électronique équipé d'une cellule photovoltaïque et surmonté d'un composant optique pour concentrer la lumière sur la cellule adapté pour être utilisé dans des modules à concentration photovoltaïque, et un procédé de fabrication associé. The invention relates to solar photovoltaic concentration technology, and more specifically assemblies comprising an electronic receiver equipped with a photovoltaic cell and surmounted by an optical component for concentrating the light on the cell adapted for use in modules with photovoltaic concentration. , and an associated manufacturing method.
ARRIERE-PLAN TECHNOLOGIQUE BACKGROUND
Un récepteur photovoltaïque comprend un substrat sur lequel sont fixés des composants électroniques, dont notamment une cellule photovoltaïque adaptée pour générer un courant électrique lors de son exposition à de la lumière transmise par un système de concentration de lumière, par exemple une lentille de Fresnel. Le récepteur photovoltaïque est lui-même fixé sur un dissipateur thermique présentant une conductivité thermique élevée. A photovoltaic receiver comprises a substrate on which electronic components are fixed, in particular a photovoltaic cell adapted to generate an electric current when exposed to light transmitted by a light concentration system, for example a Fresnel lens. The photovoltaic receiver is itself fixed on a heat sink having a high thermal conductivity.
De nombreux récepteurs photovoltaïques sont assemblés avec une optique secondaire, qui peut être réflective ou réfractive, afin d'améliorer la concentration du flux lumineux sur la cellule et de compenser un éventuel défaut d'alignement de l'axe focal du système de concentration avec l'axe du soleil et/ou une erreur de positionnement de la cellule par rapport au centre focal de la lentille. L'optique secondaire permet en outre d'homogénéiser le flux spatialement et spectralement sur la cellule. Many photovoltaic receivers are assembled with a secondary optics, which can be reflective or refractive, in order to improve the concentration of light flux on the cell and to compensate for any misalignment of the focal axis of the concentration system with the sun axis and / or a positioning error of the cell with respect to the focal center of the lens. The secondary optics also makes it possible to homogenize the flow spatially and spectrally on the cell.
Le positionnement et la fixation de l'optique secondaire sont donc des enjeux majeurs pour que les performances du module soient satisfaisantes, que ce soit en température ambiante ou en fonctionnement. A cet effet, il est nécessaire que les éléments suivants soient positionnés et orientés dans l'espace avec précision, avec une faible tolérance dimensionnelle :
- la section d'entrée de l'optique secondaire, c'est-à-dire la partie de l'optique secondaire s'étendant en regard de la lentille et par laquelle pénètre les rayons lumineux, par rapport à la cellule photovoltaïque, The positioning and fixation of the secondary optics are therefore major issues for the performance of the module are satisfactory, whether in ambient temperature or in operation. For this purpose, it is necessary that the following elements are positioned and oriented in space with precision, with a low dimensional tolerance: the input section of the secondary optics, that is to say the part of the secondary optics extending facing the lens and through which the light rays penetrate, with respect to the photovoltaic cell,
- la section de sortie de l'optique secondaire, c'est-à-dire la partie de l'optique secondaire s'étendant en regard de la cellule photovoltaïque et par laquelle sortent les rayons lumineux, par rapport à la cellule photovoltaïque, et the output section of the secondary optics, that is to say the portion of the secondary optics extending opposite the photovoltaic cell and through which the light rays emerge, with respect to the photovoltaic cell, and
- l'axe de l'optique secondaire par rapport à la normale de la cellule photovoltaïque. - the axis of the secondary optics relative to the normal of the photovoltaic cell.
En fonctionnement, le récepteur photovoltaïque peut être soumis à un environnement sévère, et en particulier à des températures pouvant dépasser 100°C en raison du flux concentré par les lentilles (dont la densité de puissance peut être supérieure à 50W/cm2), ce qui risque de déformer l'optique secondaire lorsque celle-ci est métallique ou son éventuel support. En particulier, dans le cas d'une optique secondaire réflective, il est recommandé que la température de l'optique secondaire ne dépasse pas 180°C pour éviter que son matériau constitutif ne se dégrade, et qu'elle soit même inférieure à 100°C afin de limiter les risques de fatigue du composant. In operation, the photovoltaic receiver may be subjected to a harsh environment, and in particular to temperatures exceeding 100 ° C due to the flux concentrated by the lenses (whose power density may be greater than 50 W / cm 2 ), which may deform the secondary optics when it is metallic or its possible support. In particular, in the case of a secondary reflective optics, it is recommended that the temperature of the secondary optics does not exceed 180 ° C to prevent its constituent material from being degraded, and that it is even less than 100 ° C to limit the risk of component fatigue.
La fixation de l'optique secondaire sur le récepteur photovoltaïque doit en outre être réalisée de manière à éviter tout contact ou pression excessive, afin de ne pas endommager les contacts électriques entre la cellule photovoltaïque et les plages du substrat, qui sont très sensibles. Par ailleurs, en cas de mauvaise fixation, la chute d'une optique secondaire remet en cause le module entier si elle n'est pas détectée. The attachment of the secondary optics to the photovoltaic receiver must also be carried out in such a way as to avoid excessive contact or pressure, so as not to damage the electrical contacts between the photovoltaic cell and the substrate pads, which are very sensitive. Moreover, in case of poor fixation, the fall of a secondary optics calls into question the whole module if it is not detected.
II a donc été proposé, notamment dans le document US 201 1/048535, de visser l'optique secondaire sur le dissipateur du récepteur. Le dissipateur étant à la terre, le vissage met donc l'optique secondaire à la terre également. Or, le potentiel de la cellule photovoltaïque peut monter à plusieurs milliers de volts, de sorte que les risques de formation d'arcs électriques et de claquages sont très importants, au vu de la grande différence de potentiel. Par ailleurs, la fixation de l'optique secondaire est très chère et longue à réaliser, afin d'éviter d'éventuels courts-circuits lors de
son vissage sur le dissipateur. Enfin, sa précision n'est pas suffisante pour garantir un bon positionnement de l'optique secondaire par rapport à la cellule photovoltaïque. En effet, le positionnement de l'optique secondaire dépend du vissage, qui est effectué par un opérateur, et peut donc varier d'un récepteur à l'autre. It has therefore been proposed, particularly in document US 201 1/048535, to screw the secondary optics on the receiver sink. The sink being grounded, the screwing therefore puts the secondary optics to the ground as well. However, the potential of the photovoltaic cell can rise to several thousand volts, so that the risk of arcing and breakdown are very important, given the large potential difference. Moreover, fixing the secondary optics is very expensive and time consuming to achieve, in order to avoid possible short circuits when screwing on the heatsink. Finally, its accuracy is not sufficient to ensure proper positioning of the secondary optics relative to the photovoltaic cell. Indeed, the positioning of the secondary optics depends on screwing, which is performed by an operator, and can vary from one receiver to another.
Il a également été proposé, dans le document US 2008/087323, un assemblage comprenant un récepteur photovoltaïque, une optique secondaire et un support, configuré pour bloquer l'optique secondaire par rapport au récepteur. Pour cela, le support comprend des protubérances en forme de U qui se déforment élastiquement afin de bloquer l'optique secondaire. Toutefois, ce système de protubérances ne permet pas de centrer avec précision l'optique secondaire par rapport au récepteur, puisqu'il requiert d'amener l'optique secondaire suivant un axe sensiblement perpendiculaire au récepteur. It has also been proposed in document US 2008/087323, an assembly comprising a photovoltaic receiver, a secondary optics and a support, configured to block the secondary optics relative to the receiver. For this, the support comprises U-shaped protuberances which deform elastically to block the secondary optics. However, this system of protuberances does not allow to center accurately the secondary optics relative to the receiver, since it requires to bring the secondary optics along an axis substantially perpendicular to the receiver.
Le document GB 2 497 327 quant à lui décrit un assemblage comprenant un récepteur photovoltaïque et une optique secondaire, fixée à l'aide d'un clip. Toutefois, ce type de fixation ne permet pas de stabiliser suffisamment l'optique secondaire. Par ailleurs, le clip proposé n'est pas adapté pour fixer avec préciser des optiques secondaires réflectives. Document GB 2 497 327 in turn describes an assembly comprising a photovoltaic receiver and a secondary optics, fixed with the aid of a clip. However, this type of fixation does not sufficiently stabilize the secondary optics. Moreover, the proposed clip is not adapted to fix with reflexive secondary optics.
RESUME DE L'INVENTION SUMMARY OF THE INVENTION
Un objectif de l'invention est de proposer un nouveau système de fixation d'une optique secondaire sur un récepteur photovoltaïque, qui soit simple à réaliser à moindre coût, qui soit capable de résister sans se déformer aux environnements sévères qui peuvent être subis dans un module à concentration photovoltaïque en s'affranchissant des problèmes de claquage, tout en améliorant le positionnement de l'optique secondaire par rapport à la cellule photovoltaïque. An object of the invention is to propose a new system for attaching a secondary optic to a photovoltaic receiver, which is simple to produce at a lower cost, which is able to withstand the severe environments that can be experienced in a photovoltaic concentration module by overcoming the problems of breakdown, while improving the positioning of the secondary optics relative to the photovoltaic cell.
Pour cela, l'invention propose un assemblage comprenant : For this, the invention proposes an assembly comprising:
- un récepteur photovoltaïque sur lequel est fixée une cellule photovoltaïque, a photovoltaic receiver on which is fixed a photovoltaic cell,
- une optique secondaire, et
- un support, adapté pour positionner et fixer l'optique secondaire par rapport à la cellule photovoltaïque, - a secondary optics, and a support adapted to position and fix the secondary optics relative to the photovoltaic cell,
dans lequel le support comprend des moyens de guidage, configurés pour centrer l'optique secondaire dans l'espace par rapport à la cellule photovoltaïque, et des moyens de fixation, formant butée pour l'optique secondaire et configurés pour bloquer l'optique secondaire dans une position de fonctionnement par rapport à la cellule photovoltaïque. wherein the support comprises guide means, configured to center the secondary optics in space with respect to the photovoltaic cell, and securing means, forming a stop for the secondary optics and configured to block the secondary optics in an operating position with respect to the photovoltaic cell.
Certaines caractéristiques préférées mais non limitatives de l'assemblage décrit ci-dessus sont les suivantes : Some preferred but non-limiting characteristics of the assembly described above are the following:
- le support comprend une base, fixée sur le récepteur photovoltaïque, et deux ailettes, s'étendant depuis la base, the support comprises a base fixed on the photovoltaic receiver and two fins extending from the base,
- le récepteur photovoltaïque comprend un substrat, sur lequel sont fixés la cellule photovoltaïque et le support, the photovoltaic receiver comprises a substrate on which the photovoltaic cell and the support are fixed,
- la base du support est brasée sur le substrat, the base of the support is brazed on the substrate,
- le récepteur photovoltaïque comprend un substrat muni de plages, la cellule photovoltaïque étant connectée au substrat par l'intermédiaire de contacts électriques, et dans lequel la base du support comprend une bordure périphérique qui délimite une ouverture traversante à travers laquelle peut être exposée la cellule photovoltaïque, lesdits contacts électriques, et éventuellement une partie des plages du substrat, the photovoltaic receiver comprises a substrate provided with tracks, the photovoltaic cell being connected to the substrate by means of electrical contacts, and in which the base of the support comprises a peripheral edge which delimits a through opening through which the cell can be exposed; photovoltaic, said electrical contacts, and possibly a part of the substrate areas,
- le récepteur photovoltaïque comprend en outre un encapsulant adapté pour protéger la cellule photovoltaïque, l'extension de l'encapsulant sur le substrat étant délimitée par l'ouverture traversante de la base du support, the photovoltaic receiver furthermore comprises an encapsulant adapted to protect the photovoltaic cell, the extension of the encapsulant on the substrate being delimited by the through opening of the base of the support,
- les moyens de fixation comprennent des protubérances, adaptées pour venir en butée contre une face inférieure de l'optique secondaire, the fastening means comprise protuberances, adapted to abut against a lower face of the secondary optics,
- la face inférieure de l'optique secondaire comprend des découpes adaptées pour recevoir les protubérances des moyens de fixation, the lower face of the secondary optics comprises cutouts adapted to receive the protuberances of the fixing means,
- les ailettes et l'optique secondaire comprennent des organes d'encliquetage associés formant un système anti-retour de manière à former une butée pour l'optique secondaire,
- les organes d'encliquetage comprennent des encoches et des languettes élastiques, les encoches étant chacune adaptées pour recevoir une languette élastique, the fins and the secondary optics comprise associated detent elements forming a non-return system so as to form a stop for the secondary optics, the detent elements comprise notches and resilient tongues, the notches being each adapted to receive an elastic tongue,
- les moyens de guidage comprennent des gorges de guidage et des nervures de guidage associées, formées dans les ailettes du support et dans l'optique secondaire, afin de permettre le coulissement de l'optique secondaire et son guidage progressif vers sa position de fonctionnement par le support, the guide means comprise guide grooves and associated guide ribs, formed in the fins of the support and in the secondary optics, in order to allow the sliding of the secondary optics and its progressive guidance towards its operating position by the support,
les gorges de guidage sont formées dans les ailettes, tandis que les nervures de guidage font saillie depuis l'optique secondaire, the guide grooves are formed in the fins, while the guide ribs project from the secondary optics,
- les nervures de guidage sont formées par des arêtes des parois - the guide ribs are formed by edges of the walls
- chaque ailette comprend des parois centrales adaptées pour venir en contact avec des parois latérales de l'optique secondaire afin de participer à la dissipation thermique de l'optique secondaire, each fin comprises central walls adapted to come into contact with side walls of the secondary optics in order to participate in the heat dissipation of the secondary optics,
- les gorges de guidage de chaque ailette s'étendent de part et d'autre de la paroi centrale, the guide grooves of each fin extend on either side of the central wall,
- le support est réalisé dans un alliage d'aluminium, dans du bronze, dans du cuivre, ou dans une céramique recouverte d'une couche de cuivre, la finition de cette couche pouvant être réalisée en Nickel avec ou sans protection Or, en étain ou en Argent, et - The support is made of an aluminum alloy, in bronze, in copper, or in a ceramic covered with a layer of copper, the finish of this layer can be made of nickel with or without gold protection, pewter or in Silver, and
- l'optique secondaire est réflective ou réfractive, the secondary optics is reflective or refractive,
Selon un deuxième aspect, l'invention propose également un support pour optique secondaire d'un assemblage comme décrit ci-dessus, ledit support étant adapté pour positionner et fixer l'optique secondaire par rapport à une cellule photovoltaïque du récepteur photovoltaïque, et comprenant des moyens de guidage, configurés pour mettre en place et centrer l'optique secondaire dans l'espace par rapport à la cellule photovoltaïque, et des moyens de fixation, formant butée pour l'optique secondaire et configurés pour bloquer l'optique secondaire en position par rapport à la cellule photovoltaïque. According to a second aspect, the invention also proposes a support for secondary optics of an assembly as described above, said support being adapted to position and fix the secondary optics relative to a photovoltaic cell of the photovoltaic receiver, and comprising guiding means, configured to set up and center the secondary optics in the space with respect to the photovoltaic cell, and fixing means forming a stop for the secondary optics and configured to block the secondary optics in position by compared to the photovoltaic cell.
Selon un troisième aspect, l'invention propose également une optique secondaire, adaptée pour être positionnée et fixée sur un récepteur
photovoltaïque d'un assemblage à l'aide d'un support comme décrit ci- dessus. According to a third aspect, the invention also proposes secondary optics, adapted to be positioned and fixed on a receiver photovoltaic of an assembly using a support as described above.
Selon une caractéristique préférée mais non limitative, l'optique secondaire comprend des moyens adaptés pour coopérer avec les moyens de guidage et les moyens de fixation du support. According to a preferred but nonlimiting characteristic, the secondary optics comprises means adapted to cooperate with the guide means and the means for fixing the support.
Selon un quatrième aspect, l'invention propose également un module photovoltaïque, comprenant : According to a fourth aspect, the invention also proposes a photovoltaic module, comprising:
- une paroi de fond adaptée pour fixer en position une série d'assemblages comme décrit ci-dessus, a bottom wall adapted to fix in position a series of assemblies as described above,
- une face avant, adaptée pour fixer en position une série de systèmes de concentration, et a front face, adapted to fix in position a series of concentration systems, and
- des parois latérales, reliant la paroi de fond et la face avant de manière à définir un caisson fermé. - Side walls, connecting the bottom wall and the front face so as to define a closed box.
Selon une caractéristique préférée mais non limitative, le support du module photovoltaïque est réalisé dans un matériau conducteur, les assemblages étant connectés électriquement deux à deux en série par l'intermédiaire de leur support. According to a preferred but nonlimiting characteristic, the support of the photovoltaic module is made of a conductive material, the assemblies being connected electrically in pairs in series through their support.
Selon un dernier aspect, l'invention propose également un procédé de fabrication d'un assemblage comme décrit ci-dessus, dans lequel l'optique secondaire est fixée sur le récepteur selon les étapes successives suivantes : According to a last aspect, the invention also proposes a method of manufacturing an assembly as described above, in which the secondary optics is fixed on the receiver according to the following successive steps:
- mise en place et centrage de l'optique secondaire dans les moyens de guidage du support, puis - Establishment and centering of the secondary optics in the guide means of the support, then
- fixation l'optique secondaire dans sa position de fonctionnement à l'aide des moyens de fixation du support. fixing the secondary optics in its operating position by means of the support fixing means.
Certaines caractéristiques préférées mais non limitatives du procédé sont les suivantes : Some preferred but nonlimiting features of the process are as follows:
- l'optique secondaire est en outre fixée par encliquetage dans les moyens de fixation du support, the secondary optics is furthermore fixed by snapping into the means for fixing the support,
- le récepteur photovoltaïque comprend un substrat, sur lequel est fixée la cellule photovoltaïque, et le procédé comprend en outre, préalablement aux étapes de mise en place et centrage et de fixation de l'optique
secondaire, une étape au cours de laquelle le support est brasé sur le substrat du récepteur photovoltaïque, the photovoltaic receiver comprises a substrate on which the photovoltaic cell is fixed, and the method also comprises, prior to the steps of placing and centering and fixing the optics secondary, a step during which the support is brazed on the substrate of the photovoltaic receiver,
- le support comprend une bordure périphérique délimitant une ouverture traversante, et lors de l'étape de brasage, la bordure périphérique du support étant fixée autour de la cellule photovoltaïque de sorte que la cellule photovoltaïque se trouve en regard de l'ouverture de la base du support, et the support comprises a peripheral edge delimiting a through opening, and during the brazing step, the peripheral edge of the support being fixed around the photovoltaic cell so that the photovoltaic cell is opposite the opening of the base support, and
- le récepteur photovoltaïque comprend en outre un encapsulant adapté pour protéger la cellule photovoltaïque, et le procédé comprenant en outre une étape au cours de laquelle l'encapsulant est appliqué sur la cellule photovoltaïque et est polymérisé. - The photovoltaic receiver further comprises an encapsulant adapted to protect the photovoltaic cell, and the method further comprising a step in which the encapsulant is applied to the photovoltaic cell and is polymerized.
BREVE DESCRIPTION DES DESSINS BRIEF DESCRIPTION OF THE DRAWINGS
D'autres caractéristiques, buts et avantages de la présente invention apparaîtront mieux à la lecture de la description détaillée qui va suivre, et au regard des dessins annexés donnés à titre d'exemples non limitatifs et sur lesquels : Other features, objects and advantages of the present invention will appear better on reading the detailed description which follows, and with reference to the appended drawings given by way of non-limiting examples and in which:
La figure 1 est une vue en perspective d'un exemple d'assemblage conforme à un mode de réalisation de l'invention, dans lequel l'optique secondaire est en position de fonctionnement, FIG. 1 is a perspective view of an assembly example according to an embodiment of the invention, in which the secondary optics is in the operating position,
La figure 2 est une vue en perspective du support d'optique secondaire de l'assemblage de la figure 1 , FIG. 2 is a perspective view of the secondary optical support of the assembly of FIG. 1,
La figure 3 est une vue de côté du support d'optique secondaire de la figure 2, FIG. 3 is a side view of the secondary optical support of FIG. 2,
La figure 4 est une vue de face du support d'optique secondaire de la figure 2, FIG. 4 is a front view of the secondary optical support of FIG. 2,
La figure 5 est une vue du dessus du support d'optique secondaire de la figure 2, FIG. 5 is a view from above of the secondary optical support of FIG. 2,
La figure 6 est une vue en détail d'une partie du support d'optique secondaire de la figure 5, FIG. 6 is a detailed view of part of the secondary optical medium of FIG. 5,
La figure 7 est une vue en perspective de l'optique secondaire de la figure 1 ,
La figure 8 est une vue en perspective d'un module photovoltaïque, dont une partie des parois latérales a été omise afin de visualiser les assemblages et la paroi de fond, FIG. 7 is a perspective view of the secondary optics of FIG. 1, FIG. 8 is a perspective view of a photovoltaic module, part of which of the side walls has been omitted in order to visualize the assemblies and the bottom wall,
La figure 9 est une vue du dessus d'un premier exemple de réalisation d'une optique secondaire réfractive, FIG. 9 is a view from above of a first exemplary embodiment of a refractive secondary optics,
La figure 10 est une vue de côté de l'optique secondaire réfractive, FIG. 10 is a side view of the refractive secondary optics,
La figure 1 1 est une vue en coupe d'un exemple d'assemblage conforme à un deuxième mode de réalisation de l'invention, dans lequel l'optique secondaire est en position de fonctionnement, et FIG. 11 is a sectional view of an assembly example according to a second embodiment of the invention, in which the secondary optics is in the operating position, and
La figure 12 est un organigramme représentant différentes étapes d'un exemple de réalisation du procédé de fabrication d'un assemblage conforme à l'invention. Figure 12 is a flowchart showing various steps of an exemplary embodiment of the method of manufacturing an assembly according to the invention.
DESCRIPTION DETAILLEE D'UN MODE DE REALISATION DETAILED DESCRIPTION OF AN EMBODIMENT
Dans ce qui suit, l'invention va être plus particulièrement décrite et illustrée dans le cas d'une optique secondaire 3 réflective. Ceci n'est cependant pas limitatif, dans la mesure où l'invention s'applique tout aussi bien pour la fixation et le centrage d'une optique réfractive 3'. La figure 1 illustre un exemple d'assemblage 1 conforme à un premier mode de réalisation de l'invention, comprenant un récepteur photovoltaïque 2 sur lequel est fixée une optique secondaire 3. Un tel assemblage 1 est destiné à être fixé par des moyens connus sur un dissipateur 5, puis intégré dans une paroi de fond d'un module photovoltaïque 10, en regard de systèmes de concentration 14 de lumière, tels que des lentilles de Fresnel. In what follows, the invention will be more particularly described and illustrated in the case of a reflective secondary optics 3. This is however not limiting, insofar as the invention applies equally well for fixing and centering a refractive optic 3 '. FIG. 1 illustrates an example of assembly 1 according to a first embodiment of the invention, comprising a photovoltaic receiver 2 on which a secondary optic 3 is fixed. Such an assembly 1 is intended to be fixed by known means on a dissipator 5, then integrated in a bottom wall of a photovoltaic module 10, facing 14 light concentration systems, such as Fresnel lenses.
Un récepteur photovoltaïque 2 comprend un substrat 20 sur lequel sont fixés des composants électroniques, dont notamment une cellule photovoltaïque 22 adaptée pour générer un courant électrique lors de son exposition à de la lumière transmise par un système de concentration 14. La cellule photovoltaïque 22 peut être connectée à des plages 21 du substrat 20 par l'intermédiaire de contacts électriques 23, par exemple plusieurs fils de
connexion, s'étendant entre sa partie périphérique 42 (busbar) et lesdites plages 23. A photovoltaic receiver 2 comprises a substrate 20 on which electronic components are fixed, in particular a photovoltaic cell 22 adapted to generate an electric current when exposed to light transmitted by a concentration system 14. The photovoltaic cell 22 can be connected to the surfaces 21 of the substrate 20 by means of electrical contacts 23, for example several wires of connection, extending between its peripheral portion 42 (busbar) and said pads 23.
Le substrat 20 peut par exemple être réalisé en cuivre, en aluminium ou en céramique. The substrate 20 may for example be made of copper, aluminum or ceramic.
La cellule photovoltaïque 22 est protégée à l'aide d'un encapsulant The photovoltaic cell 22 is protected by means of an encapsulant
(non visible sur les figures), qui s'étend sur la cellule photovoltaïque 22 et recouvre au moins partiellement les contacts électriques 23 voire les plages 21 du substrat 20. L'encapsulant peut par exemple comprendre du silicium. (Not visible in the figures), which extends over the photovoltaic cell 22 and at least partially covers the electrical contacts 23 or the beaches 21 of the substrate 20. The encapsulant may for example comprise silicon.
L'optique secondaire 3 peut être réflective ou réfractive, et est adaptée pour compenser un éventuel défaut d'alignement de l'axe focal du système de concentration 14 associé avec l'axe du soleil et/ou une erreur de positionnement de la cellule 22 par rapport au centre focal de ce système de concentration 14. The secondary optics 3 may be reflective or refractive, and is adapted to compensate for any misalignment of the focal axis of the concentration system 14 associated with the axis of the sun and / or a positioning error of the cell 22. in relation to the focal center of this concentration system 14.
Par exemple, on a illustré sur la figure 7 un mode de réalisation d'une optique secondaire 3 réflective pouvant être utilisée dans l'invention. Cette optique secondaire 3 comprend quatre parois latérales 30-33 reliées ensemble au niveau de leurs bords afin de former un cône tronqué. Les parois latérales 30-33 définissent ensemble une section d'entrée 34, par laquelle pénètrent les rayons lumineux en provenance des systèmes de concentration 14, et une section de sortie 35, par laquelle sortent les rayons lumineux en direction de la cellule photovoltaïque 22. Les faces en regard des parois latérales 30-33 sont des surfaces actives adaptées pour concentrer le flux lumineux en provenance des systèmes de concentration 14 sur la cellule photovoltaïque 22. Par ailleurs, la section d'entrée 34 de l'optique secondaire 3 est de préférence plus grande que sa section de sortie 35. For example, FIG. 7 illustrates an embodiment of a reflective secondary optics 3 that can be used in the invention. This secondary optic 3 comprises four sidewalls 30-33 connected together at their edges to form a truncated cone. The side walls 30-33 together define an inlet section 34, through which the light rays coming from the concentration systems 14, and an output section 35, through which the light rays emerge in the direction of the photovoltaic cell 22. The facing faces of the side walls 30-33 are active surfaces adapted to concentrate the luminous flux coming from the concentration systems 14 onto the photovoltaic cell 22. Moreover, the input section 34 of the secondary optics 3 is preferably greater than its outlet section 35.
L'assemblage 1 comprend en outre un support 4, adapté pour positionner et fixer l'optique secondaire 3 par rapport à la cellule photovoltaïque 22. Pour cela, le support 4 comprend des moyens de guidage 52, configurés pour centrer l'optique secondaire 3 dans l'espace par rapport à la cellule photovoltaïque 22, et des moyens de fixation 46 formant butée pour l'optique secondaire 3 et configurés pour bloquer l'optique secondaire 3
en position par rapport à la cellule photovoltaïque 22. Selon une forme de réalisation, le support 4 peut en outre comprendre un système anti-retour 53, pour empêcher le retrait de l'optique secondaire 3 une fois celle-ci engagée dans les moyens de fixation 46 du support 4. The assembly 1 further comprises a support 4, adapted to position and fix the secondary optics 3 relative to the photovoltaic cell 22. For this, the support 4 comprises guide means 52, configured to center the secondary optics 3 in space with respect to the photovoltaic cell 22, and fixing means 46 forming a stop for the secondary optics 3 and configured to block the secondary optics 3 in position relative to the photovoltaic cell 22. According to one embodiment, the support 4 may further comprise a non-return system 53, to prevent the removal of the secondary optics 3 once it has engaged in the means of fixing 46 of the support 4.
Avantageusement, les moyens de guidage permettent de guider l'optique secondaire 3 jusqu'à sa position de fonctionnement dans l'assemblage 1 tout en préservant l'intégrité de l'optique secondaire 3, qui est très fragile et dont la planéité de surface est critique. Les moyens de fixation 46 quant à eux forment une butée en Z (c'est-à-dire selon une direction normale au plan général d'extension de la cellule photovoltaïque 22), afin d'éviter que l'optique secondaire 3 ne soit disposée trop près des contacts électriques 23, ce qui risquerait de provoquer un claquage. Advantageously, the guide means guide the secondary optics 3 to its operating position in the assembly 1 while preserving the integrity of the secondary optics 3, which is very fragile and whose surface flatness is critical. The fixing means 46 in turn form a Z-stop (that is to say in a normal direction to the general plane of extension of the photovoltaic cell 22), to prevent the secondary optics 3 is not disposed too close to the electrical contacts 23, which could cause a breakdown.
Pour cela, le support 4 peut notamment comprendre une base 40, qui peut être fixée sur le récepteur photovoltaïque 2, et deux ailettes 50, s'étendant depuis la base 40 et adaptées pour supporter l'optique secondaireFor this, the support 4 may in particular comprise a base 40, which can be fixed on the photovoltaic receiver 2, and two fins 50, extending from the base 40 and adapted to support the secondary optics
3. La base 40 et les ailettes 50 peuvent être formées intégralement en une seule pièce. En variante, les ailettes 50 peuvent être rapportées sur la base3. The base 40 and the fins 50 can be integrally formed in one piece. Alternatively, the fins 50 can be reported on the base
40, et/ou la base 40 peut être en plusieurs parties. 40, and / or the base 40 may be in several parts.
Les ailettes 50 sont configurées pour venir en contact avec des parois latérales 30-33 opposées de l'optique secondaire 3 afin de les guider et de les centrer par rapport à la cellule photovoltaïque 22. The fins 50 are configured to come into contact with opposite side walls 30-33 of the secondary optics 3 to guide and center them with respect to the photovoltaic cell 22.
On comprendra bien entendu que le support 4 peut également comprendre un nombre supérieur d'ailettes 50, par exemple quatre ailettes 50, configurées pour venir chacune en regard de l'une des parois latérales It will of course be understood that the support 4 may also comprise a greater number of fins 50, for example four fins 50, configured to each face one of the side walls
30-33 de l'optique secondaire 3. 30-33 of the secondary optics 3.
Les moyens de fixation 46 du support 4 peuvent notamment comprendre une ou plusieurs protubérances 46 adaptées pour former butée pour l'optique secondaire 3. Les protubérances 46 peuvent s'étendre depuis la base 40 et/ou les ailettes 50, et sont configurées pour former obstacle au
déplacement de l'optique secondaire 3 et empêcher que celle-ci ne se rapproche trop de la cellule photovoltaïque 22. The fixing means 46 of the support 4 may in particular comprise one or more protuberances 46 adapted to form a stop for the secondary optics 3. The protuberances 46 may extend from the base 40 and / or the fins 50, and are configured to form obstacle to moving the secondary optics 3 and prevent it from getting too close to the photovoltaic cell 22.
Par exemple, dans l'exemple de réalisation illustré sur les figures 2 à 6, les moyens de fixation 46 comprennent au moins deux protubérances 46 par ailettes 50, s'étendant depuis la base 40 du support 4 et adaptées pour recevoir une face inférieure (section de sortie 35) de l'optique secondaire 3. For example, in the exemplary embodiment illustrated in FIGS. 2 to 6, the fastening means 46 comprise at least two protuberances 46 by fins 50, extending from the base 40 of the support 4 and adapted to receive a lower face ( output section 35) of the secondary optics 3.
La face inférieure de l'optique secondaire 3 peut quant à elle comprendre des découpes 36, adaptées pour recevoir les protubérances 46 lorsque l'optique secondaire 3 arrive dans sa position de fonctionnement en regard de la cellule photovoltaïque 22. The lower face of the secondary optics 3 can in turn comprise cutouts 36 adapted to receive the protuberances 46 when the secondary optics 3 arrive in their operating position facing the photovoltaic cell 22.
Ainsi, le positionnement et la configuration du support 4, qui est fixé sur le récepteur photovoltaïque 2, détermine la hauteur (position en Z) de l'optique secondaire 3 par rapport à la cellule photovoltaïque 22. Les moyens de guidage quant à eux peuvent comprendre des gorges de guidage 52 et des nervures de guidage 38 associées, formées dans les ailettes 50 du support 4 et de l'optique secondaire 3, afin de permettre le coulissement de l'optique secondaire 3 et son guidage progressif vers sa position de fonctionnement. Thus, the positioning and configuration of the support 4, which is fixed on the photovoltaic receiver 2, determines the height (Z position) of the secondary optics 3 relative to the photovoltaic cell 22. The guidance means as for them can comprise guide grooves 52 and associated guide ribs 38, formed in the fins 50 of the support 4 and the secondary optics 3, to allow the sliding of the secondary optics 3 and its progressive guidance to its operating position .
Ici, les gorges de guidage 52 sont formées dans les ailettes 50, tandis que les nervures de guidage 38 font saillie depuis l'optique secondaire 3. Les ailettes 50 et les gorges de guidage 52 sont alors configurées de sorte que, lorsque l'optique secondaire 3 est insérée dans le support 4, chaque ailette 50 se trouve en contact avec l'une de ses parois latérales 30-33 de l'optique secondaire 3, tandis que les gorges de guidage 52 sont en prise avec des nervures de guidage 38 associées de l'optique secondaire 3. L'optique secondaire 3 peut donc coulisser le long des ailettes 50 dans les gorges de guidage 52, jusqu'à atteindre les protubérances 46 qui forment butée et arrêtent l'optique secondaire 3 dans sa position de fonctionnement. Here, the guide grooves 52 are formed in the fins 50, while the guide ribs 38 project from the secondary optics 3. The fins 50 and the guide grooves 52 are then configured so that when the optics secondary 3 is inserted into the support 4, each fin 50 is in contact with one of its side walls 30-33 of the secondary optics 3, while the guide grooves 52 are engaged with guide ribs 38 associated with the secondary optics 3. The secondary optics 3 can slide along the fins 50 in the guide grooves 52, until reaching the protuberances 46 which abut and stop the secondary optics 3 in its operating position .
Dans l'exemple de réalisation illustré sur les figures 2 à 6, les ailettes 50 s'étendent en regard et comprennent chacune deux gorges de guidage
52. Cette configuration permet aux ailettes 50 d'assurer le centrage de l'optique secondaire 3 par rapport à la cellule photovoltaïque 22 et donc son positionnement en X et en Y (c'est-à-dire parallèlement au plan de la cellule photovoltaïque 22). In the exemplary embodiment illustrated in FIGS. 2 to 6, the fins 50 extend opposite one another and each comprise two guide grooves. 52. This configuration allows the fins 50 to center the secondary optics 3 relative to the photovoltaic cell 22 and thus its positioning in X and Y (that is to say parallel to the plane of the photovoltaic cell 22).
Les nervures de guidage 38 peuvent être rapportées sur les faces externes (passives) des parois latérales 30-33 de l'optique secondaire 3, par exemple par collage. The guide ribs 38 may be attached to the outer (passive) faces of the side walls 30-33 of the secondary optics 3, for example by gluing.
En variante, et comme illustré sur les figures 1 et 7, les nervures de guidage 38 peuvent être formées par les arêtes 38 des parois latérales 30-33 de l'optique secondaire 3. Pour cela, les parois latérales 30-33 peuvent être fixées ensemble de sorte que deux des parois latérales 30, 32, dites internes, s'étendent entre les deux autres parois latérales 31 , 33, dites externes, de l'optique secondaire 3. Les arêtes 38 des parois latérales externes 31 , 33 font donc saillie par rapport à la surface des parois latérales internes 30, 32 et forment les nervures de guidage 38 susceptibles de pénétrer dans les gorges de guidage 52 associées des ailettes 50. Alternatively, and as illustrated in Figures 1 and 7, the guide ribs 38 may be formed by the edges 38 of the side walls 30-33 of the secondary optics 3. For this, the side walls 30-33 can be fixed together so that two of the side walls 30, 32, said internal, extend between the two other lateral walls 31, 33, said external, secondary optics 3. The edges 38 of the outer side walls 31, 33 are therefore protruding from the surface of the inner side walls 30, 32 and forming the guide ribs 38 capable of penetrating into the associated guide grooves 52 of the fins 50.
Le support 4 peut en outre comprendre un système anti-retour 53, 39. Un tel système anti-retour 53, 39 peut notamment comprendre des organes d'encliquetage 53, 39, adaptés pour coopérer avec des organes d'encliquetage 53, 39 associés de l'optique secondaire 3. Par exemple, les organes d'encliquetage 53, 39 peuvent comprendre des encoches 39 et des languettes 53 élastiques, les encoches 39 étant chacune adaptées pour recevoir en force une languette élastique associée. The support 4 may further comprise a non-return system 53, 39. Such a non-return system 53, 39 may in particular comprise detent members 53, 39, adapted to cooperate with associated detent members 53, 39 of the secondary optics 3. For example, the detent members 53, 39 may comprise notches 39 and elastic tabs 53, the notches 39 being each adapted to receive a force associated elastic tongue.
Ainsi, dans l'exemple de réalisation illustré sur les figures annexées, les ailettes 50 comprennent des languettes 53 élastiques, s'étendant en direction de l'optique secondaire 3 et configurées pour coopérer avec des encoches 39 associées formées dans l'optique secondaire 3. Plus précisément, les encoches 39 des organes d'encliquetage sont formées dans les nervures de guidage 38 de l'optique secondaire 3, ici les arêtes 38 des parois latérales 30-33 externes de l'optique secondaire 3, tandis que les
languettes 53 élastiques sont formées dans les gorges de guidage 52 des ailettes 50. Thus, in the exemplary embodiment illustrated in the appended figures, the fins 50 comprise resilient tongues 53 extending towards the secondary optics 3 and configured to cooperate with associated notches 39 formed in the secondary optics 3. More specifically, the notches 39 of the detent members are formed in the guide ribs 38 of the secondary optics 3, here the edges 38 of the lateral walls 30-33 external of the secondary optics 3, while the elastic tongues 53 are formed in the guide grooves 52 of the fins 50.
Une fois les languettes 53 insérées dans les encoches 39 correspondantes, celles-ci reviennent alors dans leur position de repos par retour élastique et empêchent tout mouvement de l'optique secondaire 3 par rapport au support 4, et donc par rapport à la cellule photovoltaïque 22. Once the tabs 53 inserted into the corresponding notches 39, they then return to their rest position by springback and prevent any movement of the secondary optics 3 relative to the support 4, and therefore with respect to the photovoltaic cell 22 .
De préférence, les languettes 53 sont orientées de manière à empêcher le retrait de l'optique secondaire 3 une fois celle-ci engagée dans les moyens de fixation 46 du support 4. Pour cela, la partie mobile des languettes 53 fait saillie en direction de la base 40 du support 4. Les languettes 53 forment donc également une butée en Z pour l'optique secondaire 3. Preferably, the tongues 53 are oriented so as to prevent the removal of the secondary optics 3 once it is engaged in the fixing means 46 of the support 4. For this, the movable part of the tongues 53 projects in the direction of the base 40 of the support 4. The tongues 53 thus also form a Z stop for the secondary optics 3.
Les ailettes 50 peuvent en outre comprendre une paroi centrale 54, s'étendant entre les gorges de guidage 52, adaptée pour venir en contact contre les parois latérales 30, 32 internes de l'optique secondaire 3. Cette paroi centrale 54 permet d'améliorer la dissipation thermique de l'optique secondaire 3, sans ajouter de polymères spécifiques qui risqueraient de brûler en cas de mauvais alignement de l'assemblage 1 et d'exposition du polymère au flux concentré des lentilles. The fins 50 may further comprise a central wall 54, extending between the guide grooves 52, adapted to come into contact with the lateral walls 30, 32 of the secondary optics 3. This central wall 54 makes it possible to improve the heat dissipation of the secondary optics 3, without adding specific polymers that could burn in case of misalignment of the assembly 1 and exposure of the polymer to the concentrated flow of the lenses.
La paroi centrale 54 permet en outre de stabiliser l'optique secondaire 3 dans les ailettes 50, notamment lors de sa mise en place par coulissement dans les gorges de guidage 52. La base 40 du support 4 peut être fixée sur le récepteur 2, par exemple par brasage sur le substrat 20. Cette fixation du support 4 sur le substrat 20 est rendue possible par la structure particulière du support 4, qui centre et fixe l'optique secondaire 3 non pas par vissage, mais à l'aide des moyens de fixation (protubérances 46) et des moyens de guidage (gorges de guidage 52 et nervures de guidage 38). Le support 4 est en effet moins encombrant, de sorte que la fixation du support 4 n'est plus limitée au dissipateur 5.
Par ailleurs, le brasage du support 4 sur le substrat 20 du récepteur 2 permet de mettre le support 4 et l'optique secondaire 3 (qui ne sont donc plus à la terre) au même potentiel, et donc d'éviter les problèmes de claquage dus à la formation d'arcs électriques entre la cellule 22 et l'optique secondaire 3. The central wall 54 furthermore makes it possible to stabilize the secondary optics 3 in the fins 50, in particular when it is slidably fitted into the guide grooves 52. The base 40 of the support 4 can be fixed on the receiver 2 by This fixing of the support 4 on the substrate 20 is made possible by the particular structure of the support 4, which centers and fixes the secondary optics 3 not by screwing, but by means of fixing (protuberances 46) and guide means (guide grooves 52 and guide ribs 38). The support 4 is indeed less bulky, so that the fixing of the support 4 is no longer limited to the dissipator 5. Moreover, the brazing of the support 4 on the substrate 20 of the receiver 2 makes it possible to put the support 4 and the secondary optics 3 (which are therefore no longer grounded) at the same potential, and thus to avoid the problems of breakdown. due to the formation of electric arcs between the cell 22 and the secondary optics 3.
En variante, la base 40 du support 4 pourrait également être collée sur le substrat 20. Alternatively, the base 40 of the support 4 could also be glued to the substrate 20.
Une fois fixée sur le récepteur 2, la base 40 du support 4 s'étend sensiblement parallèlement au substrat 20 sur lequel est fixée la cellule photovoltaïque 22. Once fixed on the receiver 2, the base 40 of the support 4 extends substantially parallel to the substrate 20 on which the photovoltaic cell 22 is fixed.
La base 40 est ajourée et comprend une bordure périphérique 42 qui délimite une ouverture 44 traversante à travers laquelle peut être exposée la cellule photovoltaïque 22, et le cas échéant les contacts électriques 23 et les plages 21 du substrat 20. Ainsi, l'ouverture 44 de la base 40 permet de ne pas entraver le rayonnement lumineux susceptible d'être reçu par la cellule photovoltaïque 22, ni d'empêcher l'accès au busbar de la cellule photovoltaïque 22 et aux contacts électriques 23. The base 40 is perforated and comprises a peripheral rim 42 which delimits an opening 44 through which can be exposed the photovoltaic cell 22, and if appropriate the electrical contacts 23 and 21 of the substrate 21 beaches. of the base 40 makes it possible not to impede the light radiation that can be received by the photovoltaic cell 22, nor to prevent access to the busbar of the photovoltaic cell 22 and to the electrical contacts 23.
Pour cela, les dimensions et la forme de la bordure périphérique 42 de la base 40 sont choisies afin de permettre à la cellule photovoltaïque 22, aux contacts électriques 23 et aux plages 21 d'être exposés à travers l'ouverture 44. For this, the dimensions and the shape of the peripheral edge 42 of the base 40 are chosen in order to allow the photovoltaic cell 22, the electrical contacts 23 and the tracks 21 to be exposed through the opening 44.
Avantageusement, la bordure périphérique 42 de la base 40 permet de contenir l'encapsulant préalablement à sa fixation par polymérisation sur la cellule 22. En effet, l'encapsulant forme une nappe qui a tendance à s'étaler sur le substrat 20 avant d'être figée par l'étape de polymérisation. La surface pouvant être couverte par l'encapsulant est donc délimitée grâce à la bordure périphérique 42 de la base 40. Dans l'exemple de réalisation illustré sur les figures 2 à 6, la paroi centrale 54 et les gorges de guidage 52 des ailettes 50 sont formées intégralement en une seule pièce avec la base 40 du support 4.
Ainsi, la paroi centrale 54 des ailettes 50 s'étend depuis la base 40 du support 4 et forme avec la base 40 un angle a sensiblement égal à l'angle entre la section de sortie 35 et la paroi latérale 30, 32 de l'optique secondaire 3 correspondante. De la sorte, la paroi centrale 54 vient en contact avec la paroi 30, 32 en regard de l'optique secondaire 3 lorsque celle-ci est insérée dans le support 4. Advantageously, the peripheral edge 42 of the base 40 makes it possible to contain the encapsulant prior to its fixation by polymerization on the cell 22. In fact, the encapsulant forms a sheet which tends to spread over the substrate 20 before be frozen by the polymerization step. The surface that can be covered by the encapsulant is therefore delimited by virtue of the peripheral edge 42 of the base 40. In the embodiment illustrated in FIGS. 2 to 6, the central wall 54 and the guide grooves 52 of the fins 50 are formed integrally in one piece with the base 40 of the support 4. Thus, the central wall 54 of the fins 50 extends from the base 40 of the support 4 and forms with the base 40 an angle a substantially equal to the angle between the outlet section 35 and the side wall 30, 32 of the secondary optical 3 corresponding. In this way, the central wall 54 comes into contact with the wall 30, 32 opposite the secondary optics 3 when the latter is inserted into the support 4.
Dans cet exemple de réalisation, les protubérances 46 formant les moyens de fixation 46 s'étendent de part et d'autre de la paroi centrale 54 des ailettes 50, sous la forme d'un élargissement local. In this embodiment, the protuberances 46 forming the attachment means 46 extend on either side of the central wall 54 of the fins 50, in the form of a local enlargement.
La paroi centrale 54 est en outre déformée au niveau de ses deux côtés latéraux, au droit des protubérances 46, pour former les gorges de guidage 52. Le fond 52a des gorges de guidage 52 s'étend ici dans un plan globalement parallèle et décalé par rapport à celui de la paroi centrale 54, afin de recevoir les nervures de guidage 38 de l'optique secondaire 3, qui correspondent ici aux arêtes 38 de ses parois latérales 31 , 33 externes. The central wall 54 is further deformed at its two lateral sides, at the right of the protuberances 46, to form the guide grooves 52. The bottom 52a of the guide grooves 52 here extends in a generally parallel plane and offset by relative to that of the central wall 54, to receive the guide ribs 38 of the secondary optics 3, which here correspond to the edges 38 of its outer side walls 31, 33.
Par ailleurs, les parois des gorges de guidage 52 destinées à venir en contact avec les nervures de guidage 38 sont munies de languettes 53 qui font saillie en direction de l'optique secondaire 3. Moreover, the walls of the guide grooves 52 intended to come into contact with the guide ribs 38 are provided with tongues 53 which project in the direction of the secondary optics 3.
Dans l'exemple de réalisation illustré sur ces figures, chaque gorge de guidage 52 présente une forme générale de gouttière comprenant successivement une paroi de fixation 52b, la paroi de fond 52a et une paroi d'extrémité 52c. Comme visible sur les figures 2 et 6, les languettes 53 élastiques s'étendent donc depuis la paroi d'extrémité 52c des gorges 52, leur extrémité libre étant dirigée vers la section de sortie 35 de l'optique secondaire 3 lorsque celle-ci est engagée dans le support 4. In the exemplary embodiment illustrated in these figures, each guide groove 52 has a general shape of gutter successively comprising a fixing wall 52b, the bottom wall 52a and an end wall 52c. As can be seen in FIGS. 2 and 6, the elastic tongues 53 therefore extend from the end wall 52c of the grooves 52, their free end being directed towards the outlet section 35 of the secondary optics 3 when this is engaged in support 4.
Les ailettes 50 et la base 40 peuvent être obtenues par emboutissage à l'aide d'une contreforme appropriée afin de former les protubérances 46, la paroi centrale 54 et les gorges de guidage 52 en une seule étape. Les languettes 53 et l'ouverture 44 traversante peuvent alors être réalisées par découpe de la paroi d'extrémité 52c des gorges de guidage 52.
Lorsque les ailettes 50 sont formées intégralement avec la base 40 du support 4, le support 4 peut être obtenu selon les étapes suivantes : The fins 50 and the base 40 may be obtained by stamping using a suitable counterfoil to form the protuberances 46, the central wall 54 and the guide grooves 52 in a single step. The tongues 53 and the through opening 44 can then be made by cutting the end wall 52c of the guide grooves 52. When the fins 50 are formed integrally with the base 40 of the support 4, the support 4 can be obtained according to the following steps:
(i) fournir une feuille, (i) provide a sheet,
(ii) découper la forme des ailettes 50 et des protubérances 46 dans la feuille, (ii) cutting the shape of the fins 50 and protuberances 46 in the sheet,
(iii) emboutir la partie de la feuille destinée à former les ailettes 50, afin de former la paroi centrale 54 et les gorges de guidage 52, et (iii) stamping the portion of the sheet for forming the fins 50 to form the central wall 54 and the guide grooves 52, and
(iv) plier les ailettes 50 au niveau de leur jonction avec la base 40 de sorte que leur paroi centrale 54 forme un angle a avec la base 40 sensiblement égal à l'angle entre la section de sortie 35 et la paroi latérale 30, 32 en regard de l'optique secondaire 3. (iv) folding the fins 50 at their junction with the base 40 so that their central wall 54 forms an angle α with the base 40 substantially equal to the angle between the outlet section 35 and the side wall 30, 32 opposite the secondary optics 3.
De préférence, le support 4 est réalisé dans un matériau permettant de supporter les contraintes sévères (notamment thermiques) subies par l'optique secondaire 3 et le récepteur photovoltaïque 2, notamment en raison du flux concentré en provenance des systèmes de concentration 14. Dans le cas d'une optique réflective, le matériau constitutif du support 4 est de préférence conducteur de chaleur, afin que le support 4 puisse participer à la dissipation thermique de l'optique secondaire 3. De préférence, le matériau constitutif du support 4 est en outre choisi de sorte que son coefficient de dilatation soit adapté à celui de l'optique secondaire 3, pour éviter de : Preferably, the support 4 is made of a material that makes it possible to withstand the severe stresses (in particular thermal stresses) experienced by the secondary optics 3 and the photovoltaic receiver 2, in particular because of the concentrated flow coming from the concentration systems 14. In the case of reflective optics, the material constituting the support 4 is preferably heat-conducting, so that the support 4 can participate in the heat dissipation of the secondary optics 3. Preferably, the material constituting the support 4 is also chosen so that its coefficient of expansion is adapted to that of the secondary optics 3, to avoid:
- déloger l'optique secondaire 3 des moyens de fixation 46 du support 4 (ce qui pourrait être le cas en cas de variations importantes des coefficients thermiques de l'optique secondaire 3 et du support 4), dislodging the secondary optics 3 from the fixing means 46 of the support 4 (which could be the case in the event of significant variations in the thermal coefficients of the secondary optics 3 and the support 4),
- modifier le centrage de l'optique secondaire 3 par rapport à la cellule photovoltaïque 22, et modifying the centering of the secondary optics 3 with respect to the photovoltaic cell 22, and
- marquer l'optique secondaire 3 en cas de déformations, ce qui risquerait d'induire des emballements thermiques locaux. - Mark the secondary optics 3 in case of deformation, which may induce local thermal runaway.
Enfin, lorsque la base 40 est brasée sur le récepteur 2, le matériau constitutif du support 4 doit être choisi de manière à permettre un tel brasage.
Par exemple, le support 4 peut être réalisé dans une feuille d'alliage d'aluminium, du bronze, du cuivre, ou dans une céramique recouverte d'une couche de cuivre, la finition de cette couche pouvant être réalisée en Nickel avec ou sans protection Or, en étain ou en Argent, etc. Finally, when the base 40 is brazed on the receiver 2, the material constituting the support 4 must be chosen so as to allow such brazing. For example, the support 4 may be made of an aluminum alloy sheet, bronze, copper, or in a ceramic covered with a layer of copper, the finish of this layer may be made of nickel with or without Gold, pewter or silver protection, etc.
Les ailettes 50 sont de préférence déformables afin de permettre la fixation de l'optique secondaire 3 par coulissement puis, le cas échéant, par encliquetage, et de démonter si nécessaire l'optique secondaire 3 du récepteur 2, par exemple afin d'effectuer un contrôle qualité de l'assemblage 1 . The fins 50 are preferably deformable in order to allow the secondary optics 3 to be fixed by sliding and, if necessary, by snapping, and to dismantle, if necessary, the secondary optics 3 of the receiver 2, for example in order to perform a quality control of the assembly 1.
Un assemblage 1 conforme à l'invention peut alors être fabriqué comme suit. An assembly 1 according to the invention can then be manufactured as follows.
Au cours d'une première étape S1 , le support 4, qui peut être obtenu par emboutissage comme décrit ci-dessus, est fixé sur le récepteur photovoltaïque 2, de préférence par brasage sur le substrat 20. Afin de pouvoir laisser libre accès à la cellule photovoltaïque 22, aux contacts électriques 23 et aux plages 21 , le support 4 est de préférence fixé de sorte que la bordure périphérique 42 de la base 20 se trouve autour de ces éléments. During a first step S1, the support 4, which can be obtained by stamping as described above, is fixed on the photovoltaic receiver 2, preferably by soldering on the substrate 20. In order to be able to leave free access to the Photovoltaic cell 22, the electrical contacts 23 and 21 beaches, the support 4 is preferably fixed so that the peripheral edge 42 of the base 20 is around these elements.
L'encapsulant peut alors être appliqué (étape S2) dans l'ouverture traversante 44 de la base 40, de façon à recouvrir la cellule photovoltaïque 22. Avantageusement, la fixation du support 4 sur le substrat 20 permet de limiter l'extension de l'encapsulant. L'encapsulant est ensuite polymérisé (étape S3). The encapsulant can then be applied (step S2) in the through opening 44 of the base 40, so as to cover the photovoltaic cell 22. Advantageously, the fixing of the support 4 on the substrate 20 limits the extension of the encapsulant. The encapsulant is then polymerized (step S3).
Le récepteur photovoltaïque est alors prêt à recevoir l'optique secondaire 3. Pour cela, l'optique secondaire est insérée dans les ailettes 50 du support 4, en introduisant ses nervures de guidage 38 dans les gorges de guidage 52 des ailettes pour coulisser (étape S4) jusqu'à sa position de fonctionnement. Cette mise en place se fait de façon fluide et non dégradante, ce qui assure l'intégrité de l'optique secondaire durant sa mise en place.
Lorsque l'optique secondaire 3 vient en contact avec les moyens de fixation 46, c'est-à-dire lorsque ses découpes 36 viennent en butée contre les protubérances 46, elle est alors en position de fonctionnement. Cette position de fonctionnement est choisie de manière à optimiser le flux lumineux reçu par la cellule photovoltaïque 22, tout en respectant une distance minimale entre la cellule 22 et la section de sortie 35 de l'optique secondaire 3 afin d'éviter les risques de claquage. The photovoltaic receiver is then ready to receive the secondary optics 3. For this, the secondary optics is inserted into the fins 50 of the support 4, by introducing its guide ribs 38 into the guide grooves 52 of the vanes for sliding (step S4) to its operating position. This installation is done in a fluid and non-degrading manner, which ensures the integrity of the secondary optics during its implementation. When the secondary optics 3 comes into contact with the fixing means 46, that is to say when its cutouts 36 abut against the protuberances 46, it is then in the operating position. This operating position is chosen so as to optimize the luminous flux received by the photovoltaic cell 22, while respecting a minimum distance between the cell 22 and the output section 35 of the secondary optics 3 in order to avoid the risks of breakdown. .
Le cas échéant, lorsque l'assemblage 1 comprend un système antiretour, par exemple par encliquetage, les organes d'encliquetage prennent position afin d'empêcher le retrait et le mouvement de l'optique secondaire 3 par rapport à la cellule photovoltaïque 22. Ainsi, dans l'exemple de réalisation illustré sur les figures 1 à 7, les languettes élastiques 53 viennent se loger dans les encoches 39. Where appropriate, when the assembly 1 comprises a non-return system, for example by latching, the detent members take position to prevent the withdrawal and movement of the secondary optics 3 relative to the photovoltaic cell 22. Thus in the exemplary embodiment illustrated in FIGS. 1 to 7, the resilient tongues 53 are housed in the notches 39.
L'assemblage 1 est alors prêt à être utilisé dans un module photovoltaïque 10. The assembly 1 is then ready to be used in a photovoltaic module 10.
Dans le cas d'une optique secondaire 3' réfractive, le support 4' comprend également des moyens des moyens de guidage 52', 54' configurés pour centrer l'optique secondaire 3' dans l'espace par rapport à la cellule photovoltaïque 22, et des moyens de fixation 46', formant butée pour l'optique secondaire 3' et configurés pour bloquer l'optique secondaire 3 en position par rapport à la cellule photovoltaïque 22. In the case of a refractive 3 'secondary optic, the support 4' also comprises means of guide means 52 ', 54' configured to center the secondary optic 3 'in space with respect to the photovoltaic cell 22, and fixing means 46 'forming a stop for the secondary optics 3' and configured to block the secondary optics 3 in position relative to the photovoltaic cell 22.
Un exemple d'optique secondaire 3' réfractive et d'assemblage 1 associé a été illustré en figures 9 à 1 1 . Une telle optique réfractive peut comprendre : An example of refractive 3 'secondary optics and associated assembly 1 has been illustrated in FIGS. 9 to 11. Such refractive optics can include:
- un socle 30', adapté pour être disposé en regard de la cellule photovoltaïque 22, contre l'encapsulant 24 qui sert de lien optique entre la cellule photovoltaïque 22 et la cellule 22, et a base 30 ', adapted to be arranged facing the photovoltaic cell 22, against the encapsulant 24 which serves as an optical link between the photovoltaic cell 22 and the cell 22, and
- un dôme 34', dont la surface externe est adaptée pour diriger les rayons lumineux sur la cellule photovoltaïque 22. a dome 34 'whose outer surface is adapted to direct the light rays on the photovoltaic cell 22.
Le socle 30' peut comprendre un contour périphérique 31 ' sensiblement plan, et présenter, au niveau de sa surface inférieure 35', une
calotte 32' de forme concave (figures 9 et 10). Dans cette forme de réalisation, c'est donc la calotte 32' du socle 30' qui vient en contact avec l'encapsulant. En variante, le socle 30' pourrait également comprendre une surface inférieure 35' dépourvue de calotte et sensiblement plane (figure 1 1 ). The base 30 'may comprise a substantially planar peripheral contour 31' and have, at its lower surface 35 ', a cap 32 'of concave shape (Figures 9 and 10). In this embodiment, it is therefore the cap 32 'of the base 30' which comes into contact with the encapsulant. Alternatively, the base 30 'could also comprise a lower surface 35' without cap and substantially flat (Figure 1 1).
Le socle 30' de l'optique secondaire peut être circulaire (figures 9 et The base 30 'of the secondary optics may be circular (FIGS.
10) ou carrée (figure 1 1 ). 10) or square (Figure 1 1).
L'optique réfractive 3' peut par exemple être réalisée en verre. The refractive optic 3 'may for example be made of glass.
Avantageusement, les moyens de fixation 46' forment une butée en Z, soit selon la direction normale au plan de la cellule photovoltaïque 22, ce qui permet de soulager l'encapsulant 24, qui ne joue en outre plus la fonction de tenue mécanique entre l'optique secondaire 3' réfractive et la cellule photovoltaïque 22. Les moyens de fixation peuvent par exemple être des protubérances 46', faisant saillie de la base 40' du support 4' et adaptée pour venir en appui contre une surface inférieure 35' du socle 30' de l'optique secondaire réfractive 3'. Advantageously, the fixing means 46 'form a Z stop, or in the normal direction to the plane of the photovoltaic cell 22, which relieves the encapsulant 24, which furthermore plays the function of mechanical resistance between the refractive secondary optical 3 'and the photovoltaic cell 22. The fixing means may for example be protuberances 46' protruding from the base 40 'of the support 4' and adapted to bear against a lower surface 35 'of the base 30 'of the refractive secondary optics 3'.
Dans le cas d'un assemblage V comprenant une optique secondaire 3' réfractive, le support 4' comprend également une base 40', pouvant être brasée sur le récepteur 2, voire le substrat 20 ainsi que des ailettes 50'. In the case of an assembly V comprising a refractive 3 'secondary optic, the support 4' also comprises a base 40 'which can be soldered on the receiver 2, or even the substrate 20 as well as fins 50'.
La structure du support 4' est en revanche adaptée à la forme particulière de l'optique secondaire 3' réfractive. Ainsi, les ailettes 50' peuvent comprendre par exemple : The structure of the support 4 'is however adapted to the particular shape of the refractive 3' secondary optics. Thus, the fins 50 'may comprise for example:
- une première paroi flexible 52', adaptée pour venir en contact avec un bord périphérique du socle 30' et former une butée pour l'optique secondaire 3', et a first flexible wall 52 'adapted to come into contact with a peripheral edge of the base 30' and form a stop for the secondary optics 3 ', and
- un décrochement 54', s'étendant depuis la première paroi, adapté pour venir en contact avec la face supérieure du socle 30' de l'optique secondaire 3'. a recess 54 ', extending from the first wall, adapted to come into contact with the upper face of the base 30' of the secondary optic 3 '.
Le décrochement 54' coopère donc avec le socle 30' de l'optique secondaire 3 afin de la guider vers sa position de fonctionnement et la maintenir en position par encliquetage.
Dans le cas d'un socle carré, le support 4' comprend quatre ailettes 50', à savoir une en regard de chaque arête du socle 30', afin de former des butées en X et en Y pour l'optique secondaire 3'. Dans le cas d'un socle globalement circulaire, le support 4' peut ne comprendre que deux ailettes 50' en regard de forme globalement incurvée, The recess 54 'thus cooperates with the base 30' of the secondary optics 3 to guide it to its operating position and keep it in position by snapping. In the case of a square base, the support 4 'comprises four fins 50', namely one facing each edge of the base 30 ', to form X and Y stops for the secondary optics 3'. In the case of a generally circular base, the support 4 'may comprise only two fins 50' facing globally curved shape,
Par ailleurs, de façon analogue au cas du support 4 de l'optique secondaire 3 réflective, la base 40' du support 4' de l'optique secondaire 3 réfractive comprend une bordure périphérique 42' qui délimite une ouverture 44' traversante à travers laquelle peut être exposée la cellule 22, les contacts électriques 23 et les plages 21 du substrat 20, afin de permettre le passage des rayons lumineux, qui peut en outre délimiter l'extension de l'encapsulant. Moreover, in a similar manner to the case of the support 4 of the reflective secondary optics 3, the base 40 'of the support 4' of the refractive secondary optic 3 comprises a peripheral rim 42 'which delimits an opening 44' passing through which the cell 22, the electrical contacts 23 and the lands 21 of the substrate 20 may be exposed, in order to allow the passage of the light rays, which may further delimit the extension of the encapsulant.
On notera que, dans le cas d'une optique secondaire réfractive 3', l'assemblage 1 ' peut être fabriqué de manière analogue au cas de l'optique secondaire réflective, à la différence près que l'encapsulant est polymérisé après positionnement de l'optique secondaire 3' sur l'encapsulant. It will be noted that, in the case of a refractive secondary optic 3 ', the assembly 1' can be manufactured in a similar manner to the case of the secondary reflective optics, with the difference that the encapsulant is polymerized after positioning of the secondary optics 3 'on the encapsulant.
Un assemblage 1 , 1 ' conforme à l'invention peut alors être fixé sur un dissipateur 5, par exemple en aluminium, puis être intégré dans un module photovoltaïque 10. An assembly 1, 1 'according to the invention can then be fixed on a dissipator 5, for example aluminum, then be integrated in a photovoltaic module 10.
Pour cela, l'assemblage 1 , 1 ' peut être fixé dans une paroi de fond du module photovoltaïque 10, par exemple par collage. De préférence, chaque module photovoltaïque 10 comprend une série de tels assemblages 1 , 1 ', par exemple dix, positionnés de manière très précise dans le centre focal d'autant de systèmes de concentration 14. Pour cela, le module photovoltaïque 10 comprend : For this, the assembly 1, 1 'can be fixed in a bottom wall of the photovoltaic module 10, for example by gluing. Preferably, each photovoltaic module 10 comprises a series of such assemblies 1, 1 ', for example ten, positioned very precisely in the focal center of as many concentration systems 14. For this, the photovoltaic module 10 comprises:
- une paroi de fond 1 1 adaptée pour fixer en position une série d'assemblages 1 , 1 ', a bottom wall 1 1 adapted to fix in position a series of assemblies 1, 1 ',
- une face avant 12, adaptée pour fixer en position une série de systèmes de concentration 14, et
- des parois latérales 13, reliant la paroi de fond 1 1 et la face avant 12 de manière à définir un caisson fermé. a front face 12, adapted to fix in position a series of concentration systems 14, and - Side walls 13, connecting the bottom wall 1 1 and the front face 12 so as to define a closed box.
Le support 4 des optiques secondaires, lorsqu'il est réalisé dans un matériau conducteur, peut alors servir de connecteur entre deux dissipateurs 5 assemblés adjacents du module photovoltaïque 10, afin de mettre les dissipateurs 5 en série deux à deux, par exemple à l'aide d'un câble électrique adapté.
The support 4 of the secondary optics, when made of a conductive material, can then serve as a connector between two adjacent assembled dissipators 5 of the photovoltaic module 10, in order to put the heatsinks 5 in series two by two, for example at the using a suitable electric cable.
Claims
1 . Assemblage (1 , 1 ') comprenant : 1. Assembly (1, 1 ') comprising:
- un récepteur photovoltaïque (2) sur lequel est fixée une cellule photovoltaïque (22), a photovoltaic receiver (2) on which a photovoltaic cell (22) is fixed,
- une optique secondaire (3, 3'), et a secondary optics (3, 3 '), and
- un support (4, 4'), adapté pour positionner et fixer l'optique secondaire (3) par rapport à la cellule photovoltaïque (22), comprenant des moyens de guidage (52, 38, 54'), configurés pour mettre en place et centrer l'optique secondaire (3, 3') dans l'espace par rapport à la cellule photovoltaïque (22), et des moyens de fixation (46, 46'), formant butée pour l'optique secondaire (3, 3') et configurés pour bloquer l'optique secondaire (3, 3') dans une position de fonctionnement par rapport à la cellule photovoltaïque (22), l'assemblage étant caractérisé en ce que, a support (4, 4 '), adapted to position and fix the secondary optics (3) with respect to the photovoltaic cell (22), comprising guiding means (52, 38, 54'), configured to implement place and center the secondary optics (3, 3 ') in the space with respect to the photovoltaic cell (22), and fixing means (46, 46') forming a stop for the secondary optics (3, 3 ') and configured to block the secondary optics (3, 3') in an operating position with respect to the photovoltaic cell (22), the assembly being characterized in that,
- le support (4, 4') comprend une base (40, 40'), fixée sur le récepteur photovoltaïque (2), et deux ailettes (50), s'étendant depuis la base (40, 40'), chaque ailette (50) comprenant des parois centrales (54) adaptées pour venir en contact avec des parois latérales (30, 32) de l'optique secondaire (3) afin de participer à la dissipation thermique de l'optique secondaire (3), et the support (4, 4 ') comprises a base (40, 40'), fixed on the photovoltaic receiver (2), and two fins (50), extending from the base (40, 40 '), each fin (50) comprising central walls (54) adapted to engage sidewalls (30, 32) of the secondary optics (3) to participate in the heat dissipation of the secondary optics (3), and
- les moyens de guidage (52, 38) comprennent des gorges de guidage (52) et des nervures de guidage (38) associées, formées dans les ailettes (50) du support (4) et dans l'optique secondaire (3), afin de permettre le coulissement de l'optique secondaire (3) et son guidage progressif vers sa position de fonctionnement par le support (4), les gorges de guidage (52) de chaque ailette (50) s'étendant de part et d'autre de la paroi centrale (54). the guide means (52, 38) comprise guide grooves (52) and associated guide ribs (38) formed in the fins (50) of the support (4) and in the secondary optics (3), in order to allow the sliding of the secondary optics (3) and its progressive guidance towards its operating position by the support (4), the guide grooves (52) of each fin (50) extending from both sides other of the central wall (54).
2. Assemblage (1 , 1 ') selon la revendication 1 , dans lequel le récepteur photovoltaïque (2) comprend un substrat (20), sur lequel sont fixés la cellule photovoltaïque (22) et le support (4, 4').
2. Assembly (1, 1 ') according to claim 1, wherein the photovoltaic receiver (2) comprises a substrate (20) on which are fixed the photovoltaic cell (22) and the support (4, 4').
3. Assemblage (1 , 1 ') selon la revendication 2, dans lequel la base (40, 40') du support (4, 4') est brasée sur le substrat (20). 3. The assembly (1, 1 ') according to claim 2, wherein the base (40, 40') of the support (4, 4 ') is brazed to the substrate (20).
4. Assemblage (1 , 1 ') selon l'une des revendications 1 à 3, dans lequel le récepteur photovoltaïque (2) comprend un substrat (20) muni de plages (21 ), la cellule photovoltaïque (22) étant connectée au substrat (20) par l'intermédiaire de contacts électriques (23), et dans lequel la base (40, 40') du support (4, 4') comprend une bordure périphérique (42, 42') qui délimite une ouverture (44, 44') traversante à travers laquelle peut être exposée la cellule photovoltaïque (22), lesdits contacts électriques (23), et éventuellement une partie des plages (21 ) du substrat (20). 4. Assembly (1, 1 ') according to one of claims 1 to 3, wherein the photovoltaic receiver (2) comprises a substrate (20) provided with pads (21), the photovoltaic cell (22) being connected to the substrate (20) via electrical contacts (23), and wherein the base (40, 40 ') of the support (4, 4') comprises a peripheral edge (42, 42 ') defining an opening (44, 44 ') through which can be exposed the photovoltaic cell (22), said electrical contacts (23), and possibly a portion of the pads (21) of the substrate (20).
5. Assemblage (1 , 1 ') selon la revendication 4, dans lequel le récepteur photovoltaïque (2) comprend en outre un encapsulant adapté pour protéger la cellule photovoltaïque (22), l'extension de l'encapsulant sur le substrat (20) étant délimitée par l'ouverture (44') traversante de la base (40') du support (4'). 5. Assembly (1, 1 ') according to claim 4, wherein the photovoltaic receiver (2) further comprises an encapsulant adapted to protect the photovoltaic cell (22), the extension of the encapsulant on the substrate (20) being delimited by the opening (44 ') through the base (40') of the support (4 ').
6. Assemblage (1 , 1 ') selon l'une des revendications 1 à 5, dans lequel les moyens de fixation (46, 46') comprennent des protubérances (46,6. The assembly (1, 1 ') according to one of claims 1 to 5, wherein the fixing means (46, 46') comprise protuberances (46,
46'), adaptées pour venir en butée contre une face inférieure (35, 35') de l'optique secondaire (3, 3'). 46 '), adapted to abut against a lower face (35, 35') of the secondary optics (3, 3 ').
7. Assemblage (1 , 1 ') selon la revendication 6, dans lequel la face inférieure (35, 35') de l'optique secondaire (3, 35') comprend des découpes7. The assembly (1, 1 ') according to claim 6, wherein the lower face (35, 35') of the secondary optics (3, 35 ') comprises cutouts.
(36) adaptées pour recevoir les protubérances (46) des moyens de fixation (46). (36) adapted to receive the protuberances (46) of the fastening means (46).
8. Assemblage (1 , 1 ') selon l'une des revendications 1 à 7, dans lequel les ailettes (50) et l'optique secondaire (3, 3') comprennent des organes d'encliquetage (53, 39, 54', 30') associés formant un système antiretour de manière à former une butée pour l'optique secondaire (3, 3').
8. Assembly (1, 1 ') according to one of claims 1 to 7, wherein the fins (50) and the secondary optics (3, 3') comprise detent members (53, 39, 54 '). , 30 ') forming a non-return system so as to form a stop for the secondary optics (3, 3').
9. Assemblage (1 , 1 ') selon la revendication 8, dans lequel les organes d'encliquetage (53, 39) comprennent des encoches (39) et des languettes (53) élastiques, les encoches (39) étant chacune adaptées pour recevoir une languette élastique. 9. Assembly (1, 1 ') according to claim 8, wherein the detent members (53, 39) comprise notches (39) and tabs (53) resilient, the notches (39) being each adapted to receive an elastic tongue.
10. Assemblage (1 , 1 ') selon l'une des revendications 1 à 9, dans lequel les moyens de guidage (52, 38) comprennent des gorges de guidage (52) et des nervures de guidage (38) associées, formées dans les ailettes (50) du support (4) et dans l'optique secondaire (3), afin de permettre le coulissement de l'optique secondaire (3) et son guidage progressif vers sa position de fonctionnement par le support (4). 10. The assembly (1, 1 ') according to one of claims 1 to 9, wherein the guide means (52, 38) comprise guide grooves (52) and associated guide ribs (38), formed in the fins (50) of the support (4) and in the secondary optics (3), to allow the sliding of the secondary optics (3) and its progressive guidance to its operating position by the support (4).
1 1 . Assemblage (1 , 1 ') selon la revendication 10, dans lequel les gorges de guidage (52) sont formées dans les ailettes (50), tandis que les nervures de guidage (38) font saillie depuis l'optique secondaire (3). 1 1. An assembly (1, 1 ') according to claim 10, wherein the guide grooves (52) are formed in the fins (50), while the guide ribs (38) project from the secondary optics (3).
12. Assemblage (1 , 1 ') selon la revendication 10, dans lequel les nervures de guidage (38) sont formées par des arêtes des parois latérales (31 , 33) de l'optique secondaire (3). 12. The assembly (1, 1 ') according to claim 10, wherein the guide ribs (38) are formed by edges of the side walls (31, 33) of the secondary optics (3).
13. Assemblage (1 , 1 ') selon l'une des revendications 1 à 12, dans lequel le support (4, 4') est réalisé dans un alliage d'aluminium, du bronze, du cuivre, ou dans une céramique recouverte d'une couche de cuivre, la finition de cette couche pouvant être réalisée en Nickel avec ou sans protection Or, en étain ou en Argent. 13. The assembly (1, 1 ') according to one of claims 1 to 12, wherein the support (4, 4') is made of an aluminum alloy, bronze, copper, or in a ceramic covered with a layer of copper, the finish of this layer can be made of nickel with or without gold protection, tin or silver.
14. Assemblage (1 , 1 ') selon l'une des revendications 1 à 13, dans lequel l'optique secondaire (3) est réflective. 14. Assembly (1, 1 ') according to one of claims 1 to 13, wherein the secondary optics (3) is reflective.
15. Support (4) pour optique secondaire (3) d'un assemblage (1 , 1 ') selon l'une des revendications 1 à 14, ledit support (4) étant adapté pour
positionner et fixer l'optique secondaire (3) par rapport à une cellule photovoltaïque (22) du récepteur photovoltaïque (2), et comprenant des moyens de guidage (52, 38), configurés pour mettre en place et centrer l'optique secondaire (3) dans l'espace par rapport à la cellule photovoltaïque (22), et des moyens de fixation (46), formant butée pour l'optique secondaire (3) et configurés pour bloquer l'optique secondaire (3) en position par rapport à la cellule photovoltaïque (22) 15. Support (4) for secondary optics (3) of an assembly (1, 1 ') according to one of claims 1 to 14, said support (4) being adapted for positioning and fixing the secondary optics (3) with respect to a photovoltaic cell (22) of the photovoltaic receiver (2), and comprising guiding means (52, 38), configured to set up and center the secondary optics ( 3) in the space with respect to the photovoltaic cell (22), and fixing means (46) forming a stop for the secondary optics (3) and configured to block the secondary optics (3) in position relative to to the photovoltaic cell (22)
ledit support étant caractérisé en ce qu'il comprend en outre une base (40, 40'), fixée sur le récepteur photovoltaïque (2), et deux ailettes (50), s'étendant depuis la base (40, 40'), chaque ailette (50) comprenant des parois centrales (54) adaptées pour venir en contact avec des parois latérales (30, 32) de l'optique secondaire (3) afin de participer à la dissipation thermique de l'optique secondaire (3), et en ce que les moyens de guidage (52, 38) comprennent des gorges de guidage (52) et des nervures de guidage (38) associées, formées dans les ailettes (50) du support (4) et dans l'optique secondaire (3), afin de permettre le coulissement de l'optique secondaire (3) et son guidage progressif vers sa position de fonctionnement par le support (4), les gorges de guidage (52) de chaque ailette (50) s'étendant de part et d'autre de la paroi centrale (54). said support being characterized in that it further comprises a base (40, 40 '), fixed on the photovoltaic receiver (2), and two fins (50), extending from the base (40, 40'), each wing (50) comprising central walls (54) adapted to come into contact with side walls (30, 32) of the secondary optics (3) to participate in the heat dissipation of the secondary optics (3), and in that the guide means (52, 38) comprise guide grooves (52) and associated guide ribs (38) formed in the fins (50) of the support (4) and in the secondary optics ( 3), in order to allow the sliding of the secondary optics (3) and its progressive guidance towards its operating position by the support (4), the guide grooves (52) of each fin (50) extending from and other of the central wall (54).
16. Optique secondaire (3), caractérisée en ce qu'elle est adaptée pour être positionnée et fixée sur un récepteur photovoltaïque (2) d'un assemblage (1 , 1 ') à l'aide d'un support (4) selon la revendication 15. 16. Secondary optic (3), characterized in that it is adapted to be positioned and fixed on a photovoltaic receiver (2) of an assembly (1, 1 ') by means of a support (4) according to claim 15.
17. Optique secondaire (3) selon la revendication 16, comprenant des moyens adaptés pour coopérer avec les moyens de guidage (52, 38) et les moyens de fixation (46) du support (4). 17. Secondary optic (3) according to claim 16, comprising means adapted to cooperate with the guide means (52, 38) and the fixing means (46) of the support (4).
18. Module photovoltaïque (10), comprenant : Photovoltaic module (10), comprising:
- une paroi de fond (1 1 ) adaptée pour fixer en position une série d'assemblages (1 , 1 ') selon l'une des revendications 1 à 14,
- une face avant (12), adaptée pour fixer en position une série de systèmes de concentration (14), et - a bottom wall (1 1) adapted to fix in position a series of assemblies (1, 1 ') according to one of claims 1 to 14, a front face (12), adapted to fix in position a series of concentration systems (14), and
- des parois latérales (13), reliant la paroi de fond (1 1 ) et la face avant (12) de manière à définir un caisson fermé. - Side walls (13), connecting the bottom wall (1 1) and the front face (12) so as to define a closed box.
19. Module photovoltaïque selon la revendication 18, dans lequel le support (4) des assemblages (1 , 1 ') est réalisé dans un matériau conducteur, les assemblages (1 ) étant connectés électriquement deux à deux en série par l'intermédiaire de leur support (4). 19. Photovoltaic module according to claim 18, wherein the support (4) of the assemblies (1, 1 ') is made of a conductive material, the assemblies (1) being connected electrically in pairs in series via their support (4).
20. Procédé de fabrication (S) d'un assemblage (1 , 1 ') selon l'une des revendications 1 à 14, caractérisé en ce que l'optique secondaire (3) est fixée sur le récepteur (2) selon les étapes successives suivantes : 20. Manufacturing method (S) of an assembly (1, 1 ') according to one of claims 1 to 14, characterized in that the secondary optics (3) is fixed on the receiver (2) according to the steps following successive
- mise en place et centrage (S4) de l'optique secondaire (3) dans les moyens de guidage (52, 38) du support (4), puis - placing and centering (S4) of the secondary optics (3) in the guide means (52, 38) of the support (4), then
- fixation (S5) l'optique secondaire (3) dans sa position de fonctionnement à l'aide des moyens de fixation (46) du support (4). - Fixing (S5) the secondary optics (3) in its operating position by means of the fixing means (46) of the support (4).
21 . Procédé de fabrication (S) selon la revendication 20, dans lequel l'optique secondaire (3) est en outre fixée par encliquetage (53, 39) dans les moyens de fixation (46) du support (4). 21. Manufacturing method (S) according to claim 20, wherein the secondary optics (3) is further snap-fastened (53, 39) in the fastening means (46) of the support (4).
22. Procédé de fabrication (S) selon l'une des revendications 20 ou 21 , dans lequel le récepteur photovoltaïque (2) comprend un substrat (20), sur lequel est fixée la cellule photovoltaïque (22), 22. Manufacturing method (S) according to one of claims 20 or 21, wherein the photovoltaic receiver (2) comprises a substrate (20) on which is fixed the photovoltaic cell (22),
le procédé (S) comprenant en outre, préalablement aux étapes de mise en place et centrage (S4) et de fixation (S5) de l'optique secondaire (3), une étape (S1 ) au cours de laquelle le support (4) est brasé sur le substrat (20) du récepteur photovoltaïque (2). the method (S) further comprising, prior to the steps of placing and centering (S4) and fixing (S5) of the secondary optics (3), a step (S1) in which the support (4) is soldered to the substrate (20) of the photovoltaic receiver (2).
23. Procédé de fabrication (S) selon la revendication 22, dans lequel le support (4) comprend une bordure périphérique (42) délimitant une
ouverture (44) traversante, et lors de l'étape (S1 ) de brasage, la bordure périphérique (42) du support (4) étant fixée autour de la cellule photovoltaïque (22) de sorte que la cellule photovoltaïque (22) se trouve en regard de l'ouverture (44) de la base (40) du support (4). 23. Manufacturing method (S) according to claim 22, wherein the support (4) comprises a peripheral edge (42) defining a opening (44), and during the step (S1) soldering, the peripheral edge (42) of the support (4) being fixed around the photovoltaic cell (22) so that the photovoltaic cell (22) is located facing the opening (44) of the base (40) of the support (4).
24. Procédé de fabrication (S) selon la revendication 23, dans lequel le récepteur photovoltaïque (2) comprend en outre un encapsulant adapté pour protéger la cellule photovoltaïque (22), 24. The manufacturing method (S) according to claim 23, wherein the photovoltaic receiver (2) further comprises an encapsulant adapted to protect the photovoltaic cell (22),
le procédé (S) comprenant en outre une étape au cours de laquelle l'encapsulant est appliqué (S2) sur la cellule photovoltaïque (22) et est polymérisé (S3).
the method (S) further comprising a step in which the encapsulant is applied (S2) to the photovoltaic cell (22) and is polymerized (S3).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1359376 | 2013-09-27 | ||
FR1359376A FR3011387B1 (en) | 2013-09-27 | 2013-09-27 | SECONDARY OPTICAL FIXATION ON A PHOTOVOLTAIC RECEIVER |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2015044359A1 true WO2015044359A1 (en) | 2015-04-02 |
Family
ID=49667435
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2014/070636 WO2015044359A1 (en) | 2013-09-27 | 2014-09-26 | Attachment of a secondary optic on a photovoltaic receiver |
Country Status (2)
Country | Link |
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FR (1) | FR3011387B1 (en) |
WO (1) | WO2015044359A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108071943A (en) * | 2016-11-12 | 2018-05-25 | 欧普照明股份有限公司 | A kind of LED light device |
CN109964322A (en) * | 2016-10-24 | 2019-07-02 | 阿聚尔斯佩西太阳能有限责任公司 | The live part and its manufacturing method of solar battery cell |
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US20080087323A1 (en) * | 2005-05-09 | 2008-04-17 | Kenji Araki | Concentrator Solar Photovoltaic Power Generating Apparatus |
US20090120499A1 (en) * | 2007-11-14 | 2009-05-14 | Eric Prather | Systems to retain an optical element on a solar cell |
US20110048535A1 (en) * | 2009-09-03 | 2011-03-03 | Emcore Solar Power, Inc. | Encapsulated Concentrated Photovoltaic System Subassembly for III-V Semiconductor Solar Cells |
US8026440B1 (en) * | 2005-09-07 | 2011-09-27 | Amonix, Inc. | Passively cooled, high concentration photovoltaic solar cell package |
GB2497327A (en) * | 2011-12-07 | 2013-06-12 | On Sun Systems Ltd | Support for holding a Optical component and a Photovoltaic Package |
-
2013
- 2013-09-27 FR FR1359376A patent/FR3011387B1/en not_active Expired - Fee Related
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2014
- 2014-09-26 WO PCT/EP2014/070636 patent/WO2015044359A1/en active Application Filing
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Publication number | Priority date | Publication date | Assignee | Title |
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US20080087323A1 (en) * | 2005-05-09 | 2008-04-17 | Kenji Araki | Concentrator Solar Photovoltaic Power Generating Apparatus |
US8026440B1 (en) * | 2005-09-07 | 2011-09-27 | Amonix, Inc. | Passively cooled, high concentration photovoltaic solar cell package |
US20090120499A1 (en) * | 2007-11-14 | 2009-05-14 | Eric Prather | Systems to retain an optical element on a solar cell |
US20110048535A1 (en) * | 2009-09-03 | 2011-03-03 | Emcore Solar Power, Inc. | Encapsulated Concentrated Photovoltaic System Subassembly for III-V Semiconductor Solar Cells |
GB2497327A (en) * | 2011-12-07 | 2013-06-12 | On Sun Systems Ltd | Support for holding a Optical component and a Photovoltaic Package |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109964322A (en) * | 2016-10-24 | 2019-07-02 | 阿聚尔斯佩西太阳能有限责任公司 | The live part and its manufacturing method of solar battery cell |
CN109964322B (en) * | 2016-10-24 | 2022-12-06 | 阿聚尔斯佩西太阳能有限责任公司 | Active part of solar cell unit and manufacturing method thereof |
CN108071943A (en) * | 2016-11-12 | 2018-05-25 | 欧普照明股份有限公司 | A kind of LED light device |
Also Published As
Publication number | Publication date |
---|---|
FR3011387B1 (en) | 2017-04-21 |
FR3011387A1 (en) | 2015-04-03 |
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