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WO2014203760A1 - Terminal fitting - Google Patents

Terminal fitting Download PDF

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Publication number
WO2014203760A1
WO2014203760A1 PCT/JP2014/065277 JP2014065277W WO2014203760A1 WO 2014203760 A1 WO2014203760 A1 WO 2014203760A1 JP 2014065277 W JP2014065277 W JP 2014065277W WO 2014203760 A1 WO2014203760 A1 WO 2014203760A1
Authority
WO
WIPO (PCT)
Prior art keywords
contact plate
terminal fitting
pair
conductive rubber
plate portion
Prior art date
Application number
PCT/JP2014/065277
Other languages
French (fr)
Japanese (ja)
Inventor
吉剛 大森
威 印南
Original Assignee
矢崎総業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 矢崎総業株式会社 filed Critical 矢崎総業株式会社
Publication of WO2014203760A1 publication Critical patent/WO2014203760A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/10Sockets for co-operation with pins or blades
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/04Pins or blades for co-operation with sockets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2201/00Connectors or connections adapted for particular applications
    • H01R2201/26Connectors or connections adapted for particular applications for vehicles

Definitions

  • the present invention relates to a terminal fitting.
  • this device direct-attached connector structure includes one connector 503 provided in the case 501 of one device and the other connector 507 provided in the case 505 of the other device.
  • One connector 503 contacts an insulating housing 511 having a plurality of receiving recesses 509 in parallel, a terminal (terminal fitting) 515 having a contact plate portion 513 received in the receiving recess 509, and the contact plate portion 513.
  • the other connector 507 includes the other terminal 521 having a contact plate portion 519 that presses against the conductive rubber 517 when both cases 501 and 505 are fixed, and the other insulating housing 523 that accommodates the other terminal. .
  • the housing 511 is fastened and fixed to a nut (not shown) provided inside the base 529 by inserting bolts 527 into the brackets 525 on both the left and right sides in the longitudinal direction. Is done.
  • a pair of brackets 533 are integrally formed on both the left and right sides of the upper wall 531, and bolts 535 are inserted into the bracket 533 from above and screwed into the lower wall 537 of the case 505. Tightened and fixed.
  • the motor case 501 and the inverter case 505 are fixed to each other by screwing a bracket (not shown). According to such a device direct attachment connector structure, the terminal 515 and the terminal 521 in the connectors 503 and 507 of each device can be satisfactorily connected using the conductive rubber 517.
  • the present invention has been made in view of the above circumstances, and its purpose is to reduce the number of steps for assembling the conductive member to the terminal fitting during connector assembly work, and to prevent the conductive member from falling off. Is to provide.
  • a terminal fitting comprising: a pair of movement restricting pieces formed by bending at least one of the pieces.
  • the contact plate portion of the terminal fitting is conductively connected via the conductive member.
  • the conductive member placed on the contact plate portion is held in advance on the terminal fitting by the pair of holding pieces and the pair of movement restricting pieces. That is, when the terminal fitting is pressed, the conductive member is placed on the contact plate before the tip of the holding piece is bent, and the upper surface of the conductive member placed on the contact plate is partially The conductive member can be held on the terminal fitting by bending the tip of the holding piece so as to cover it. For this reason, unlike the conventional structure, the number of steps for fitting the conductive member into the housing recess is not generated during the connector assembly operation. Further, even when the connector assembly is released, the conductive member remains held by the terminal fitting and does not fall off.
  • one of the pair of movement restricting pieces is cut and raised to be formed on a part of the contact plate portion, so that one side of the contact plate portion formed in a rectangular flat plate shape is formed.
  • Conductor connection portions can be provided continuously. Accordingly, the pair of holding pieces and the pair of movement restricting pieces can be bent and formed in directions orthogonal to each other on the four sides of the rectangular flat plate-like contact plate portion, and the bent formation when the terminal fitting is pressed is formed. It becomes easy.
  • the electrical contact portion of the mating terminal metal fitting pressed against the upper surface of the conductive member placed on the contact plate portion is not likely to interfere with the conductor connection portion,
  • the degree of freedom in designing the shape is increased.
  • a terminal fitting having any one of the constitutions (1) to (3), wherein the conductive member is made of conductive rubber.
  • the displacement in the vertical direction with respect to the contact plate portion is a conductive rubber plate. Absorbed by the deflection in the thickness direction, the terminals are reliably connected to each other.
  • the number of steps for assembling the conductive member to the terminal fitting can be reduced, and the conductive member can be prevented from falling off.
  • FIG. 1A is a perspective view showing a connection state between a terminal fitting and a mating terminal fitting according to an embodiment of the present invention
  • FIG. 1B is a longitudinal sectional view of FIG. 2 (a) is a perspective view of the terminal fitting shown in FIG. 1 (a)
  • FIG. 2 (b) is a front view of FIG. 2 (a)
  • FIG. FIG. 2B is a side view of FIG. 2B
  • FIG. 3B is a front view of FIG. 3A
  • FIG. 3C is FIG.
  • FIG. 3B is a side view of FIG. 3B
  • 3D is a sectional view taken along the line CC of FIG. 3B.
  • 4 (a1) and (a2) are a plan view and a perspective view of a metal plate pressed into a developed shape of a terminal metal fitting body, and (b1) and (b2) in FIG.
  • FIGS. 4 (c1) and 4 (c2) are a plan view and a perspective view of the metal plate in which the holding piece is further bent.
  • 5 (d1) and 5 (d2) are a plan view and a perspective view of a metal plate in which the tip of the holding piece is further bent
  • FIGS. 5 (e1) and 5 (e2) are conductor connection portions bent. It is the top view and perspective view of a metal plate.
  • FIG. 6 (a) is a perspective view of a terminal fitting body according to another embodiment of the present invention
  • FIG. 6 (b) is a front view of FIG. 6 (a)
  • FIG. 6 (c) is FIG.
  • FIG. 6D is a side view of FIG. 6B
  • FIG. 6D is a sectional view taken along the line DD of FIG. 7A is an exploded perspective view of a conventional device connector structure
  • FIG. 7B is an exploded perspective view of a motor-side connector
  • FIG. 7C is a motor-side and inverter-side connector.
  • FIG. 8 is a cross-sectional view corresponding to (A)-(A) in FIG.
  • the terminal fitting 13 is a terminal that is attached to, for example, a motor case (not shown) and is crimped to the conductor of the motor-side electric wire 49.
  • the mating terminal fitting 11 connected to the terminal fitting 13 is a terminal attached to, for example, an inverter case (not shown) and crimped to the conductor of the inverter side electric wire 17.
  • the mating terminal fitting 11 and the terminal fitting 13 are fixed at a constant distance by attaching the inverter case and the motor case to a bracket (not shown) or the like.
  • each terminal metal fitting demonstrates the connection side with an other party terminal as "front", and the connection side with an electric wire as "rear".
  • the mating terminal fitting 11 is formed by pressing a conductive metal plate.
  • the mating terminal fitting 11 has a rectangular plate-shaped electrical contact portion 15.
  • a conductor crimping portion 19 that is crimped to the conductor of the inverter-side electric wire 17 is provided behind the electrical contact portion 15.
  • the terminal fitting 13 of the present embodiment is a terminal fitting body formed by pressing a conductive rubber 29 which is a conductive member and a conductive metal plate 31 (see (a1) and (a2) in FIG. 4). 21.
  • the conductive rubber 29 is formed in a rectangular flat plate shape, and the electrical contact portion 15 of the mating terminal fitting 11 contacts the upper surface 23 (see FIG. 2A).
  • the lower surface 25 of the conductive rubber 29 (see FIG. 2D) is in contact with the contact plate portion 27 of the terminal metal fitting body 21.
  • the conductive member according to the present embodiment is not limited to the conductive rubber 29, but is conductive depending on the connection conditions such as wear resistance and conductivity required between the electrical contact portion 15 and the contact plate portion 27. Resins, metal members, and the like can be used as appropriate.
  • the terminal fitting main body 21 includes a contact plate portion 27, a pair of holding pieces 33, a tip portion 35, a pair of movement restricting pieces 39, and a connecting portion 41. And an electric wire crimping part (conductor connecting part) 51.
  • the contact plate portion 27 is formed in a rectangular flat plate shape having substantially the same outer shape as the conductive rubber 29, and the conductive rubber 29 is placed on the upper surface. That is, the contact plate portion 27 of the terminal metal fitting body 21 is conductively connected to the electrical contact portion 15 of the mating terminal metal fitting 11 via the conductive rubber 29.
  • the pair of holding pieces 33 are vertically bent from the pair of parallel first side portions 43 of the rectangular flat plate-like contact plate portion 27 to the same side as the upper side of FIG. That is, the pair of holding pieces 33 are formed by bending the pair of first side portions 43 of the contact plate portion 27 so as to sandwich the conductive rubber 29 from the side.
  • the tip portions 35 facing each other are provided on the top surface of the conductive rubber 29 on the tip sides of the pair of holding pieces 33 that are suspended from the conductive rubber 29. 23 is formed to be partially covered.
  • the tip portion 35 is parallel to the contact plate portion 27.
  • the tip portion 35 is in partial contact with the upper surface 23 of the conductive rubber 29 and sandwiches the conductive rubber 29 with the contact plate portion 27 in the plate thickness direction. Since the pair of tip portions 35 are spaced apart from each other, the upper surface 23 of the conductive rubber 29 is exposed between the pair of tip portions 35 as shown in FIG.
  • a contact surface opening portion 37 is formed between the pair of tip portions 35 where the conductive rubber 29 is exposed.
  • the electrical contact portion 15 of the mating terminal fitting 11 can be brought into contact with the upper surface 23 of the conductive rubber 29 between the pair of tip portions 35 as shown in FIG. it can.
  • the contact surface opening portion 37 is open in the terminal front-rear direction along the longitudinal direction of the electrical contact portion 15, and the electrical contact portion 15 has a pair of terminal side edges 45 in the longitudinal direction at the distal end portions. 35 to guide.
  • a clearance is secured between the terminal side edges 45 of the electrical contact portion 15 and the tip portion 35. By this clearance, it is possible to absorb a positional shift due to an attachment error between the inverter case and the motor case.
  • the pair of movement restricting pieces 39 is formed from a pair of second side portions 47 sandwiched between a pair of first side portions 43 of the rectangular plate-like contact plate portion 27. It is formed by being bent vertically on the same side that is the upper side of FIG. In other words, the pair of movement restricting pieces 39 are bent and formed on the pair of second side portions 47 of the contact plate portion 27 so as to sandwich the conductive rubber 29 from the side intersecting the opposing direction of the pair of holding pieces 33.
  • the movement restricting piece 39 rises at a height lower than the plate thickness of the conductive rubber 29 and sandwiches the conductive rubber 29 from the front-rear direction of the terminal. Therefore, when the mating terminal fitting 11 is connected to the terminal fitting 13, even if the conductive rubber 29 is bent (compressed) in the thickness direction, interference between the electrical contact portion 15 and the movement restricting piece 39 is avoided. It is comprised so that.
  • the length in the longitudinal direction of the terminal (L) is the terminal of the contact plate portion 27 in the terminal fitting 13. It is formed longer than the length (L1) in the front-rear direction. Therefore, the height of the movement restricting piece 39 is set lower than the plate thickness of the conductive rubber 29 so as to avoid interference between the electric contact portion 15 and the movement restricting piece 39, but the present invention is limited to this. It is not a thing. That is, when the electrical contact portion of the mating terminal metal fitting is formed so that the tip end portion bent in an L shape is brought into surface contact with the upper surface 23 of the conductive rubber 29 (the contact plate portion in FIG. 7C). 519), the electrical contact portion of the mating terminal fitting and the movement restricting piece 39 of the terminal fitting 13 do not interfere with each other, so that the height of the movement restricting piece 39 is higher than the plate thickness of the conductive rubber 29. can do.
  • an electric wire crimping portion 51 to be crimped to the conductor of the motor side electric wire 49 shown in FIGS. 1A and 1B is connected to one side of the contact plate portion 27 of the terminal metal fitting body 21. Therefore, one movement restricting piece 39 adjacent to the wire crimping portion 51 (the movement restricting piece 39 located on the right side in FIG. 1B) is bent and raised. That is, one of the pair of movement restricting pieces 39 is formed by bending the tip (end) of the contact plate portion 27 vertically, and the other is formed by bending a portion of the contact plate portion 27 vertically. ing.
  • the connecting portion 41 between the wire crimping portion 51 and the contact plate portion 27 is formed in an L-shape, and the motor side electric wire crimped to the wire crimping portion 51 is formed. 49 extends downward in FIG.
  • the length (L) of the electrical contact portion 15 of the mating terminal fitting 11 in the longitudinal direction of the terminal is the length of the contact plate portion 27 of the terminal fitting 13 in the longitudinal direction of the terminal ( It is formed longer than L1).
  • the electrical contact portion 15 that has contacted the upper surface 23 of the conductive rubber 29 at the contact surface opening portion 37 has the extra length portion (C) disposed in the front-rear direction of the terminal of the conductive rubber 29. Therefore, even if the electrical contact portion 15 slides in the front-rear direction of the terminal with respect to the conductive rubber 29, the contact area with the conductive rubber 29 is kept constant by this extra length portion (C).
  • the terminal fitting 13 of the present embodiment is manufactured by bending a metal plate 31 that has been pressed into a developed shape.
  • the metal plate 31 includes a strip-shaped main body portion 55, a front wing portion 57, a rear wing portion 59, a front convex portion 61, and a U-shaped cut portion 63.
  • the U-shaped cut portion 63 forms a convex piece portion 65 cut into a U shape from the strip-shaped main body portion 55.
  • the metal plate 31 is formed by bending the front convex portion 61 and the convex piece portion 65 vertically to form a pair of movement restricting pieces 39.
  • the metal plate 31 has the front wing portion 57 bent vertically to form a pair of holding pieces 33.
  • the metal plate 31 is bent in a direction in which the front ends of the respective holding pieces 33 are directed toward each other to form a front end portion 35.
  • the metal plate 31 has a substantially central portion in the longitudinal direction of the strip-shaped main body portion 55 bent vertically downward.
  • the metal plate 31 is bent at the same time or before and after the downward bending process, and the rear wing portion 59 is bent vertically to form the wire crimping portion 51. Thereby, the bending process of the terminal metal fitting 13 is complete
  • the conductive rubber 29 is incorporated at the same time. That is, the conductive rubber 29 is placed on the contact plate portion 27 immediately after the formation of the holding piece 33 shown in (c1) and (c2) of FIG. Since the pair of movement restricting pieces 39 and the pair of holding pieces 33 are erected on the contact plate portion 27, the conductive rubber 29 placed on the contact plate portion 27 is shown in FIG. Positioned in the ZYX direction. The conductive rubber 29 can be placed on the contact plate portion 27 not only manually but also by automation. Thereafter, as shown in FIGS. 5 (d 1) and (d 2), the front end side of the holding piece 33 is bent so that the conductive rubber 29 is sandwiched between the front end portion 35 and the contact plate portion 27. Will be held.
  • the operation of the terminal fitting 13 having the above configuration will be described.
  • the contact plate portion 27 of the terminal fitting 13 causes the conductive rubber 29 to move. Through a conductive connection.
  • the conductive rubber 29 placed on the contact plate portion 27 is held in advance on the terminal fitting 13 by the pair of holding pieces 33 and the pair of movement restricting pieces 39.
  • the wire crimping portion 51 is continuously provided on one side of the contact plate portion 27 formed in a rectangular flat plate shape, and one movement regulating piece 39 adjacent to the wire crimping portion 51 is connected to the contact plate.
  • the other movement restricting piece 39 is formed at the tip of the contact plate portion 27 by bending. Therefore, one of the pair of movement restricting pieces 39 is cut and raised to form a part of the contact plate portion 27, so that the wire crimping portion 51 is continuously provided on one side of the contact plate portion 27 formed in a rectangular flat plate shape. be able to.
  • the pair of holding pieces 33 and the pair of movement restricting pieces 39 can be bent and formed in directions orthogonal to each other on the four sides of the rectangular flat plate-like contact plate portion 27, and the terminal fitting 13 is pressed. Is easily formed.
  • connection part 41 between the electric wire crimping part 51 and the contact plate part 27 is bent and formed in an L shape. Therefore, the electrical contact portion 15 of the mating terminal fitting 22 that is pressed against the upper surface 23 of the conductive rubber 29 placed on the contact plate portion 27 is not likely to interfere with the wire crimping portion 51, and the degree of freedom in designing the shape. Becomes higher. For example, by setting the length (L) in the longitudinal direction of the terminal of the wire crimping portion 51 between the mating terminal fitting 11 and the terminal fitting 13 due to the mounting tolerance, error, vibration, etc. of the inverter case and the motor case. Even when a positional shift occurs in the front-rear direction of the terminal, it is possible to secure the contact area by making it difficult for the wire crimping portion 51 to be detached from the upper surface 23 of the conductive rubber 29.
  • the conductive rubber 29 is placed on the contact plate portion 27. Therefore, a plurality of terminal fittings 13 are attached to the motor case, and correspondingly, a plurality of mating terminal fittings 11 are attached to the inverter case, and these terminal fittings 13 are attached during connector assembly work when the inverter case and the motor case are attached. Even when the mating terminal fitting 11 and the mating terminal fitting 11 are collectively connected, the displacement in the vertical direction with respect to the contact plate portion 27 is absorbed by the bending of the conductive rubber 29 in the plate thickness direction, so that the terminals are reliably connected to each other. be able to.
  • the number of steps for assembling the conductive rubber 29 to the terminal fitting 13 during the connector assembling work can be reduced, and the dropping of the conductive rubber 29 can be prevented.
  • this invention is not limited to embodiment mentioned above, A deformation
  • the material, shape, dimensions, number, arrangement location, and the like of each component in the above-described embodiment are arbitrary and are not limited as long as the present invention can be achieved.
  • one movement restricting piece 39 adjacent to the wire crimping portion 51 is formed by cutting and raising a part of the contact plate portion 27, and the other movement restricting piece 39 is the tip of the contact plate portion 27.
  • the pair of movement restricting pieces according to the present invention is not limited to this, and the conductive rubber 29 is sandwiched from the side intersecting the opposing direction of the pair of holding pieces 33.
  • Various configurations can be adopted as long as the contact plate portion 27 and the holding piece 33 are bent and formed.
  • a terminal metal fitting body 21A according to another embodiment of the present invention shown in FIGS. 6 (a) to 6 (d) is the above terminal except that a pair of movement restricting pieces 39A is formed instead of the pair of movement restricting pieces 39.
  • the configuration is substantially the same as the configuration of the metal fitting main body 21, and the same members are denoted by the same reference numerals and detailed description thereof is omitted.
  • the pair of movement restricting pieces 39A are a pair of holding pieces that are vertically bent from the pair of parallel first side portions 43 of the rectangular flat plate-like contact plate portion 27 to the same side that is the upper side of FIG.
  • Each of 33 is formed by being bent perpendicularly to the front side edge and the rear side edge. That is, the pair of movement restricting pieces 39 ⁇ / b> A are bent at the front and rear edges of the pair of holding pieces 33 so as to sandwich the conductive rubber 29 from the sides intersecting the opposing direction of the pair of holding pieces 33. Yes.
  • one movement restricting piece 39 ⁇ / b> A is bent at the rear edge of one holding piece 33, and the other movement restricting piece 39 is bent at the front end of the contact plate portion 27.
  • One movement restricting piece 39 is formed by cutting and raising a part of the contact plate portion 27, and the other movement restricting piece 39A is bent at the front edge of one holding piece 33. But you can.
  • the contact plate portion (27) and the holding piece (33) so as to sandwich the conductive member (conductive rubber 29) from the side intersecting the opposing direction of the holding piece (33) and the pair of holding pieces (33).
  • a terminal fitting (13) comprising a pair of movement restricting pieces (39, 39A) formed by bending at least one of the above.
  • the terminal fitting (13) configured as described in [1] above, wherein a conductor connecting portion (wire crimping portion 51) is continuously provided on one side of the contact plate portion (27) formed in a rectangular flat plate shape,
  • One movement restricting piece (39) adjacent to the conductor connecting portion (wire crimping portion 51) is formed by cutting and raising a part of the contact plate portion (27), and the other movement restricting piece (39).
  • connection portion (41) between the conductor connection portion (wire crimping portion 51) and the contact plate portion (27) is L-shaped.
  • the terminal metal fitting according to the present invention it is possible to reduce the man-hours for assembling the conductive member to the terminal metal fitting and to provide a good terminal metal fitting capable of preventing the conductive member from falling off.

Landscapes

  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
  • Connector Housings Or Holding Contact Members (AREA)

Abstract

This terminal fitting (13) is provided with the following: a contact plate (27) on which a flat piece of electrically conductive rubber (29) sits; a pair of retaining pieces (33) that are formed by bending parts of the contact plate (27) so as to sandwich the electrically conductive rubber (29) from sides thereof and have tip sections (35) that face each other and partially cover the top surface (23) of the electrically conductive rubber (29); and a pair of movement-constraining pieces (39) that are shorter than the electrically conductive rubber (29) is thick and are formed by bending parts of the contact plate (27) so as to sandwich the electrically conductive rubber (29) from sides thereof in a direction that intersects the direction in which the retaining pieces (33) face each other.

Description

端子金具Terminal fitting
 本発明は、端子金具に関する。 The present invention relates to a terminal fitting.
 例えば、ハイブリッドカー(自動車)等のモータとインバータといった機器同士を接続するコネクタ構造として、図7に示す機器直付けコネクタ構造が知られている(特許文献1等参照)。
 図7の(a)に示すように、この機器直付けコネクタ構造は、一方の機器のケース501に設けた一方のコネクタ503と、他方の機器のケース505に設けた他方のコネクタ507とを備える。
 一方のコネクタ503は、複数の収容凹部509を並列に有する絶縁性のハウジング511と、収容凹部509に収容される接触板部513を有する端子(端子金具)515と、接触板部513に接触して収容凹部509に収容される導電性ゴム517とを備える。他方のコネクタ507は、両方のケース501,505の固定時に導電性ゴム517に押接する接触板部519を有する他方の端子521と、他方の端子を収容する絶縁性の他方のハウジング523とを備える。
For example, as a connector structure for connecting devices such as a motor and an inverter such as a hybrid car (automobile) to each other, a device direct-attached connector structure shown in FIG. 7 is known (see Patent Document 1).
As shown in FIG. 7A, this device direct-attached connector structure includes one connector 503 provided in the case 501 of one device and the other connector 507 provided in the case 505 of the other device. .
One connector 503 contacts an insulating housing 511 having a plurality of receiving recesses 509 in parallel, a terminal (terminal fitting) 515 having a contact plate portion 513 received in the receiving recess 509, and the contact plate portion 513. And a conductive rubber 517 accommodated in the accommodating recess 509. The other connector 507 includes the other terminal 521 having a contact plate portion 519 that presses against the conductive rubber 517 when both cases 501 and 505 are fixed, and the other insulating housing 523 that accommodates the other terminal. .
 ハウジング511は、図7の(b)に示すように、長手方向の左右両側のブラケット525にボルト527が上方から挿入されて、台座529の内方に設けられたナット(図示略)に締結固定される。ハウジング523は、図7の(a)に示すように、上壁531の左右両側に一対のブラケット533が一体形成され、ブラケット533にボルト535が上方から挿通されてケース505の下壁537にねじ締め固定されている。モータのケース501とインバータのケース505との相互固定は、不図示のブラケットのねじ締め等で行われる。
 このような機器直付けコネクタ構造によれば、導電性ゴム517を用いて各機器のコネクタ503,507における端子515と端子521とを良好に接続させることができる。
As shown in FIG. 7B, the housing 511 is fastened and fixed to a nut (not shown) provided inside the base 529 by inserting bolts 527 into the brackets 525 on both the left and right sides in the longitudinal direction. Is done. In the housing 523, as shown in FIG. 7A, a pair of brackets 533 are integrally formed on both the left and right sides of the upper wall 531, and bolts 535 are inserted into the bracket 533 from above and screwed into the lower wall 537 of the case 505. Tightened and fixed. The motor case 501 and the inverter case 505 are fixed to each other by screwing a bracket (not shown).
According to such a device direct attachment connector structure, the terminal 515 and the terminal 521 in the connectors 503 and 507 of each device can be satisfactorily connected using the conductive rubber 517.
日本国特開2012-94263号公報Japanese Unexamined Patent Publication No. 2012-94263
 しかしながら、上述した機器直付けコネクタ構造では、端子515側に導電性ゴム517を保持する機構が無いため、コネクタ組付け作業時に導電性ゴム517が端子515の接触板部513から外れることが懸念される。また、収容凹部509の立ち壁を利用し、導電性ゴム517の位置決めを行っているため、ハウジング511の収容凹部509に導電性ゴム517をはめ込む工数がコネクタ組付け作業時に発生し、コネクタ組付け作業性がよくないという問題があった。 However, in the above-described device direct-attached connector structure, since there is no mechanism for holding the conductive rubber 517 on the terminal 515 side, there is a concern that the conductive rubber 517 may come off from the contact plate portion 513 of the terminal 515 when the connector is assembled. The Further, since the conductive rubber 517 is positioned by using the standing wall of the housing recess 509, man-hours for fitting the conductive rubber 517 into the housing recess 509 of the housing 511 are generated during the connector assembly work. There was a problem that workability was not good.
 本発明は上記状況に鑑みてなされたもので、その目的は、コネクタ組付け作業時の端子金具への導電性部材の組付け工数を削減でき、しかも、導電性部材の脱落を防止できる端子金具を提供することにある。 The present invention has been made in view of the above circumstances, and its purpose is to reduce the number of steps for assembling the conductive member to the terminal fitting during connector assembly work, and to prevent the conductive member from falling off. Is to provide.
 本発明に係る上記目的は、下記構成により達成される。
(1) 平板状に形成された導電性部材と、前記導電性部材が載置される接触板部と、前記導電性部材を側方から挟むように前記接触板部に折り曲げ形成され、互いに対向する先端部が前記導電性部材の上面を部分的に覆う一対の保持片と、一対の前記保持片の対向方向と交差する側方から前記導電性部材を挟むように前記接触板部及び前記保持片の少なくとも一方に折り曲げ形成される一対の移動規制片と、を備える端子金具。
The above object of the present invention is achieved by the following configuration.
(1) A conductive member formed in a flat plate shape, a contact plate portion on which the conductive member is placed, and a bent shape formed on the contact plate portion so as to sandwich the conductive member from the side. A pair of holding pieces partially covering the upper surface of the conductive member, and the contact plate portion and the holding portion so as to sandwich the conductive member from the side intersecting the opposing direction of the pair of holding pieces. A terminal fitting comprising: a pair of movement restricting pieces formed by bending at least one of the pieces.
 上記(1)の構成の端子金具によれば、相手端子金具の電気接触部が導電性部材の上面に押圧接触されると、端子金具の接触板部が導電性部材を介して導通接続される。この際、接触板部に載置された導電性部材は、一対の保持片と一対の移動規制片によって端子金具に予め保持されている。即ち、端子金具がプレス加工される際、保持片の先端部が折り曲げ加工される前に接触板部に導電性部材が載置され、接触板部に載置された導電性部材の上面を部分的に覆うように保持片の先端部が折り曲げ加工されることで、端子金具に導電性部材を保持することができる。このため、従来構造のように、ハウジングの収容凹部に導電性部材をはめ込む工数がコネクタ組付け作業時に発生しない。また、コネクタ組付け解除時にも導電性部材は端子金具に保持されたままとなり、脱落することがない。 According to the terminal fitting having the configuration of (1) above, when the electrical contact portion of the mating terminal fitting is pressed against the upper surface of the conductive member, the contact plate portion of the terminal fitting is conductively connected via the conductive member. . At this time, the conductive member placed on the contact plate portion is held in advance on the terminal fitting by the pair of holding pieces and the pair of movement restricting pieces. That is, when the terminal fitting is pressed, the conductive member is placed on the contact plate before the tip of the holding piece is bent, and the upper surface of the conductive member placed on the contact plate is partially The conductive member can be held on the terminal fitting by bending the tip of the holding piece so as to cover it. For this reason, unlike the conventional structure, the number of steps for fitting the conductive member into the housing recess is not generated during the connector assembly operation. Further, even when the connector assembly is released, the conductive member remains held by the terminal fitting and does not fall off.
(2) 上記(1)の構成の端子金具であって、矩形平板状に形成された前記接触板部の一辺に導体接続部が連設され、前記導体接続部に隣接する一方の前記移動規制片が前記接触板部の一部に切り起しにより形成され、他方の前記移動規制片が前記接触板部の端部に折り曲げにより形成される端子金具。 (2) The terminal fitting having the above-described configuration (1), wherein a conductor connection portion is continuously provided on one side of the contact plate portion formed in a rectangular flat plate shape, and one movement restriction adjacent to the conductor connection portion is provided. A terminal fitting in which a piece is formed by cutting and raising a part of the contact plate portion, and the other movement restricting piece is formed by bending an end portion of the contact plate portion.
 上記(2)の構成の端子金具によれば、一対の移動規制片の一方が切り起こしにより接触板部の一部に形成されることで、矩形平板状に形成された接触板部の一辺に導体接続部を連設することができる。これにより、矩形平板状の接触板部の4辺に、一対の保持片及び一対の移動規制片を互いに直交する方向に折り曲げ形成することができ、端子金具がプレス加工される際の折り曲げ形成が容易となる。 According to the terminal fitting having the configuration of (2) above, one of the pair of movement restricting pieces is cut and raised to be formed on a part of the contact plate portion, so that one side of the contact plate portion formed in a rectangular flat plate shape is formed. Conductor connection portions can be provided continuously. Accordingly, the pair of holding pieces and the pair of movement restricting pieces can be bent and formed in directions orthogonal to each other on the four sides of the rectangular flat plate-like contact plate portion, and the bent formation when the terminal fitting is pressed is formed. It becomes easy.
(3) 上記(2)の構成の端子金具であって、前記導体接続部と前記接触板部との間の接続部が、L字状に折り曲げ形成されている端子金具。 (3) The terminal fitting having the configuration of (2) above, wherein a connection portion between the conductor connection portion and the contact plate portion is formed in an L shape.
 上記(3)の構成の端子金具によれば、接触板部に載置された導電性部材の上面に押圧接触される相手端子金具の電気接触部は、導体接続部と干渉するおそれがなく、形状の設計自由度が高くなる。 According to the terminal metal fitting of the above configuration (3), the electrical contact portion of the mating terminal metal fitting pressed against the upper surface of the conductive member placed on the contact plate portion is not likely to interfere with the conductor connection portion, The degree of freedom in designing the shape is increased.
(4) 上記(1)~(3)の何れかの構成の端子金具であって、前記導電性部材が、導電性ゴムからなる端子金具。 (4) A terminal fitting having any one of the constitutions (1) to (3), wherein the conductive member is made of conductive rubber.
 上記(4)の構成の端子金具によれば、複数の端子金具に対応して複数の相手端子金具が一括接続される際にも、接触板部に対する垂直方向の位置ずれは導電性ゴムの板厚方向の撓みで吸収されて、端子相互の接続が確実に行われる。 According to the terminal metal fitting of the above configuration (4), even when a plurality of mating terminal metal fittings are collectively connected corresponding to the plurality of terminal metal fittings, the displacement in the vertical direction with respect to the contact plate portion is a conductive rubber plate. Absorbed by the deflection in the thickness direction, the terminals are reliably connected to each other.
 本発明に係る端子金具によれば、端子金具への導電性部材の組付け工数を削減でき、しかも、導電性部材の脱落を防止できる。 According to the terminal fitting according to the present invention, the number of steps for assembling the conductive member to the terminal fitting can be reduced, and the conductive member can be prevented from falling off.
 以上、本発明について簡潔に説明した。更に、以下に説明される発明を実施するための形態(以下、「実施形態」という。)を添付の図面を参照して通読することにより、本発明の詳細は更に明確化されるであろう。 The present invention has been briefly described above. Further, the details of the present invention will be further clarified by reading through a mode for carrying out the invention described below (hereinafter referred to as “embodiment”) with reference to the accompanying drawings. .
図1の(a)は本発明の一実施形態に係る端子金具と相手端子金具の接続状態を示す斜視図、図1の(b)は図1の(a)の縦断面図である。FIG. 1A is a perspective view showing a connection state between a terminal fitting and a mating terminal fitting according to an embodiment of the present invention, and FIG. 1B is a longitudinal sectional view of FIG. 図2の(a)は図1の(a)に示した端子金具の斜視図、図2の(b)は図2の(a)の正面図、図2の(c)は図2の(b)の側面図、図2の(d)は図2の(b)におけるB-B断面図である。2 (a) is a perspective view of the terminal fitting shown in FIG. 1 (a), FIG. 2 (b) is a front view of FIG. 2 (a), and FIG. FIG. 2B is a side view of FIG. 2B, and FIG. 2D is a cross-sectional view taken along the line BB in FIG. 図3の(a)は図2の(a)に示した端子金具本体の斜視図、図3の(b)は図3の(a)の正面図、図3の(c)は図3の(b)の側面図、図3の(d)は図3の(b)のC-C断面図である。3A is a perspective view of the terminal fitting main body shown in FIG. 2A, FIG. 3B is a front view of FIG. 3A, and FIG. 3C is FIG. FIG. 3B is a side view of FIG. 3B, and FIG. 3D is a sectional view taken along the line CC of FIG. 3B. 図4の(a1)及び(a2)は端子金具本体の展開形状にプレス加工された金属板の平面図及び斜視図、図4の(b1)及び(b2)は移動規制片が曲げ加工された金属板の平面図及び斜視図、図4の(c1)及び(c2)は更に保持片が曲げ加工された金属板の平面図及び斜視図である。4 (a1) and (a2) are a plan view and a perspective view of a metal plate pressed into a developed shape of a terminal metal fitting body, and (b1) and (b2) in FIG. FIGS. 4 (c1) and 4 (c2) are a plan view and a perspective view of the metal plate in which the holding piece is further bent. 図5の(d1)及び(d2)は更に保持片の先端部が曲げ加工された金属板の平面図及び斜視図、図5の(e1)及び(e2)は導体接続部が曲げ加工された金属板の平面図及び斜視図である。5 (d1) and 5 (d2) are a plan view and a perspective view of a metal plate in which the tip of the holding piece is further bent, and FIGS. 5 (e1) and 5 (e2) are conductor connection portions bent. It is the top view and perspective view of a metal plate. 図6の(a)は本発明の他の実施形態に係る端子金具本体の斜視図、図6の(b)は図6の(a)の正面図、図6の(c)は図6の(b)の側面図、図6の(d)は図6の(b)のD-D断面図である。6 (a) is a perspective view of a terminal fitting body according to another embodiment of the present invention, FIG. 6 (b) is a front view of FIG. 6 (a), and FIG. 6 (c) is FIG. FIG. 6D is a side view of FIG. 6B, and FIG. 6D is a sectional view taken along the line DD of FIG. 図7の(a)は従来の機器接続用コネクタ構造の分解斜視図、図7の(b)はモータ側のコネクタの分解斜視図、図7の(c)はモータ側とインバータ側の各コネクタの接続状態を示す図7の(a)の(A)-(A)相当断面図である。7A is an exploded perspective view of a conventional device connector structure, FIG. 7B is an exploded perspective view of a motor-side connector, and FIG. 7C is a motor-side and inverter-side connector. FIG. 8 is a cross-sectional view corresponding to (A)-(A) in FIG.
 以下、本発明に係る実施形態を図面を参照して説明する。
 本発明の一実施形態に係る端子金具13は、例えばモータケース(図示略)に取り付けられて、モータ側電線49の導体に圧着される端子である。また、端子金具13に接続される相手端子金具11は、例えばインバータケース(図示略)に取り付けられて、インバータ側電線17の導体に圧着される端子である。これら相手端子金具11と端子金具13とは、インバータケースとモータケースがブラケット(図示略)等に取り付けられることで、相互間の距離が一定となって固定される。なお、本明細書中、各端子金具は、相手端子との接続側を「前」、電線との接続側を「後」として説明する。
Embodiments according to the present invention will be described below with reference to the drawings.
The terminal fitting 13 according to an embodiment of the present invention is a terminal that is attached to, for example, a motor case (not shown) and is crimped to the conductor of the motor-side electric wire 49. The mating terminal fitting 11 connected to the terminal fitting 13 is a terminal attached to, for example, an inverter case (not shown) and crimped to the conductor of the inverter side electric wire 17. The mating terminal fitting 11 and the terminal fitting 13 are fixed at a constant distance by attaching the inverter case and the motor case to a bracket (not shown) or the like. In addition, in this specification, each terminal metal fitting demonstrates the connection side with an other party terminal as "front", and the connection side with an electric wire as "rear".
 本実施形態に係る相手端子金具11は、導電性の金属板をプレス加工して形成される。相手端子金具11は、矩形板状の電気接触部15を有する。電気接触部15の後方には、インバータ側電線17の導体に圧着される導体圧着部19が連設されている。 The mating terminal fitting 11 according to the present embodiment is formed by pressing a conductive metal plate. The mating terminal fitting 11 has a rectangular plate-shaped electrical contact portion 15. A conductor crimping portion 19 that is crimped to the conductor of the inverter-side electric wire 17 is provided behind the electrical contact portion 15.
 本実施形態の端子金具13は、導電性部材である導電性ゴム29と、導電性の金属板31(図4の(a1)及び(a2)参照)をプレス加工して形成される端子金具本体21とを備える。
 導電性ゴム29は、方形の平板状に形成されており、相手端子金具11の電気接触部15が上面23(図2の(a)参照)に接触する。導電性ゴム29の下面25(図2の(d)参照)は、端子金具本体21の接触板部27と接触する。本実施形態に係る導電性部材は、導電性ゴム29に限らず、電気接触部15と接触板部27との間に要求される耐摩耗性や導電率等の接続条件に応じて、導電性樹脂や金属部材等を適宜用いることができる。
The terminal fitting 13 of the present embodiment is a terminal fitting body formed by pressing a conductive rubber 29 which is a conductive member and a conductive metal plate 31 (see (a1) and (a2) in FIG. 4). 21.
The conductive rubber 29 is formed in a rectangular flat plate shape, and the electrical contact portion 15 of the mating terminal fitting 11 contacts the upper surface 23 (see FIG. 2A). The lower surface 25 of the conductive rubber 29 (see FIG. 2D) is in contact with the contact plate portion 27 of the terminal metal fitting body 21. The conductive member according to the present embodiment is not limited to the conductive rubber 29, but is conductive depending on the connection conditions such as wear resistance and conductivity required between the electrical contact portion 15 and the contact plate portion 27. Resins, metal members, and the like can be used as appropriate.
 端子金具本体21は、図3の(a)~(d)に示すように、接触板部27と、一対の保持片33と、先端部35と、一対の移動規制片39と、接続部41と、電線圧着部(導体接続部)51と、を有する。
 接触板部27は、導電性ゴム29と略同一外形状を有する矩形平板状に形成され、上面に導電性ゴム29が載置される。即ち、端子金具本体21の接触板部27は、導電性ゴム29を介して相手端子金具11の電気接触部15と導通接続される。
As shown in FIGS. 3A to 3D, the terminal fitting main body 21 includes a contact plate portion 27, a pair of holding pieces 33, a tip portion 35, a pair of movement restricting pieces 39, and a connecting portion 41. And an electric wire crimping part (conductor connecting part) 51.
The contact plate portion 27 is formed in a rectangular flat plate shape having substantially the same outer shape as the conductive rubber 29, and the conductive rubber 29 is placed on the upper surface. That is, the contact plate portion 27 of the terminal metal fitting body 21 is conductively connected to the electrical contact portion 15 of the mating terminal metal fitting 11 via the conductive rubber 29.
 一対の保持片33は、矩形平板状の接触板部27の平行な一対の第1辺部43から、図3の(b)の上側となる同一側に垂直に折り曲げ形成される。即ち、一対の保持片33は、導電性ゴム29を側方から挟むように接触板部27の一対の第1辺部43に折り曲げ形成される。
 更に、図2の(b)に示すように、導電性ゴム29を挟んで垂設された一対の保持片33のそれぞれの先端側には、互いに対向する先端部35が導電性ゴム29の上面23を部分的に覆うように折り曲げ形成される。先端部35は、接触板部27と平行となる。先端部35は、導電性ゴム29の上面23に部分的に接して、接触板部27との間で導電性ゴム29を板厚方向に挟む。一対の先端部35は、離間して配置されるので、一対の先端部35の間には、図2の(a)に示すように、導電性ゴム29の上面23が表出している。
The pair of holding pieces 33 are vertically bent from the pair of parallel first side portions 43 of the rectangular flat plate-like contact plate portion 27 to the same side as the upper side of FIG. That is, the pair of holding pieces 33 are formed by bending the pair of first side portions 43 of the contact plate portion 27 so as to sandwich the conductive rubber 29 from the side.
Further, as shown in FIG. 2B, the tip portions 35 facing each other are provided on the top surface of the conductive rubber 29 on the tip sides of the pair of holding pieces 33 that are suspended from the conductive rubber 29. 23 is formed to be partially covered. The tip portion 35 is parallel to the contact plate portion 27. The tip portion 35 is in partial contact with the upper surface 23 of the conductive rubber 29 and sandwiches the conductive rubber 29 with the contact plate portion 27 in the plate thickness direction. Since the pair of tip portions 35 are spaced apart from each other, the upper surface 23 of the conductive rubber 29 is exposed between the pair of tip portions 35 as shown in FIG.
 導電性ゴム29を表出させた一対の先端部35の間は、接触面開放部37となる。この接触面開放部37によって、図1の(a)に示すように、一対の先端部35の間では、導電性ゴム29の上面23に相手端子金具11の電気接触部15を接触させることができる。本実施形態において、接触面開放部37は、電気接触部15の長手方向に沿って端子前後方向が開放されており、電気接触部15は、長手方向の一対の端子側縁45がそれぞれ先端部35にガイドされる。なお、電気接触部15の両端子側縁45は、先端部35との間にクリアランスが確保される。このクリアランスによって、インバータケースとモータケースの取り付け誤差による位置ずれが吸収可能となる。 Between the pair of tip portions 35 where the conductive rubber 29 is exposed, a contact surface opening portion 37 is formed. With this contact surface opening portion 37, the electrical contact portion 15 of the mating terminal fitting 11 can be brought into contact with the upper surface 23 of the conductive rubber 29 between the pair of tip portions 35 as shown in FIG. it can. In the present embodiment, the contact surface opening portion 37 is open in the terminal front-rear direction along the longitudinal direction of the electrical contact portion 15, and the electrical contact portion 15 has a pair of terminal side edges 45 in the longitudinal direction at the distal end portions. 35 to guide. In addition, a clearance is secured between the terminal side edges 45 of the electrical contact portion 15 and the tip portion 35. By this clearance, it is possible to absorb a positional shift due to an attachment error between the inverter case and the motor case.
 一対の移動規制片39は、図3の(b),(d)に示すように、矩形平板状の接触板部27の一対の第1辺部43に挟まれる一対の第2辺部47から図3の(d)の上側となる同一側に垂直に折り曲げられて形成される。即ち、一対の移動規制片39は、一対の保持片33の対向方向と交差する側方から導電性ゴム29を挟むように接触板部27の一対の第2辺部47に折り曲げ形成される。移動規制片39は、導電性ゴム29の板厚よりも低い高さで起立し、導電性ゴム29を端子前後方向から挟む。従って、端子金具13に相手端子金具11が接続された際、導電性ゴム29が板厚方向の撓んでも(圧縮されても)、電気接触部15と移動規制片39との干渉が回避されるように構成されている。 As shown in FIGS. 3B and 3D, the pair of movement restricting pieces 39 is formed from a pair of second side portions 47 sandwiched between a pair of first side portions 43 of the rectangular plate-like contact plate portion 27. It is formed by being bent vertically on the same side that is the upper side of FIG. In other words, the pair of movement restricting pieces 39 are bent and formed on the pair of second side portions 47 of the contact plate portion 27 so as to sandwich the conductive rubber 29 from the side intersecting the opposing direction of the pair of holding pieces 33. The movement restricting piece 39 rises at a height lower than the plate thickness of the conductive rubber 29 and sandwiches the conductive rubber 29 from the front-rear direction of the terminal. Therefore, when the mating terminal fitting 11 is connected to the terminal fitting 13, even if the conductive rubber 29 is bent (compressed) in the thickness direction, interference between the electrical contact portion 15 and the movement restricting piece 39 is avoided. It is comprised so that.
 なお、本実施形態に係る相手端子金具11の電気接触部15では、図1の(b)に示すように、端子前後方向の長さ(L)が、端子金具13における接触板部27の端子前後方向の長さ(L1)よりも長く形成されている。そこで、電気接触部15と移動規制片39との干渉が回避されるように、移動規制片39の高さを導電性ゴム29の板厚よりも低くしたが、本発明はこれに限定されるものではない。即ち、相手端子金具の電気接触部が、L字状に折り曲げ形成された先端部を導電性ゴム29の上面23に面接触させるように形成された場合(図7の(c)の接触板部519を参照)には、相手端子金具の電気接触部と端子金具13の移動規制片39とが干渉することはないので、移動規制片39の高さを導電性ゴム29の板厚よりも高くすることができる。 In addition, in the electrical contact portion 15 of the mating terminal fitting 11 according to the present embodiment, as shown in FIG. 1B, the length in the longitudinal direction of the terminal (L) is the terminal of the contact plate portion 27 in the terminal fitting 13. It is formed longer than the length (L1) in the front-rear direction. Therefore, the height of the movement restricting piece 39 is set lower than the plate thickness of the conductive rubber 29 so as to avoid interference between the electric contact portion 15 and the movement restricting piece 39, but the present invention is limited to this. It is not a thing. That is, when the electrical contact portion of the mating terminal metal fitting is formed so that the tip end portion bent in an L shape is brought into surface contact with the upper surface 23 of the conductive rubber 29 (the contact plate portion in FIG. 7C). 519), the electrical contact portion of the mating terminal fitting and the movement restricting piece 39 of the terminal fitting 13 do not interfere with each other, so that the height of the movement restricting piece 39 is higher than the plate thickness of the conductive rubber 29. can do.
 また、端子金具本体21の接触板部27の一辺には、図1の(a),(b)に示すモータ側電線49の導体に圧着される電線圧着部51が連設されている。そこで、電線圧着部51に隣接する一方の移動規制片39(図1の(b)中の右側に位置する移動規制片39)は、切り起こしによって曲げ形成されている。即ち、一対の移動規制片39は、一方が接触板部27の先端部(端部)を垂直に折り曲げて曲げ形成され、他方が接触板部27の一部を垂直に切り起こして曲げ形成されている。 Further, an electric wire crimping portion 51 to be crimped to the conductor of the motor side electric wire 49 shown in FIGS. 1A and 1B is connected to one side of the contact plate portion 27 of the terminal metal fitting body 21. Therefore, one movement restricting piece 39 adjacent to the wire crimping portion 51 (the movement restricting piece 39 located on the right side in FIG. 1B) is bent and raised. That is, one of the pair of movement restricting pieces 39 is formed by bending the tip (end) of the contact plate portion 27 vertically, and the other is formed by bending a portion of the contact plate portion 27 vertically. ing.
 更に、本実施形態の端子金具本体21は、電線圧着部51と接触板部27との間の接続部41がL字状に折り曲げ形成されており、電線圧着部51に圧着されたモータ側電線49は図1の(b)の下方へ延在されている。 Further, in the terminal metal fitting body 21 of the present embodiment, the connecting portion 41 between the wire crimping portion 51 and the contact plate portion 27 is formed in an L-shape, and the motor side electric wire crimped to the wire crimping portion 51 is formed. 49 extends downward in FIG.
 また、図1の(b)に示すように、相手端子金具11における電気接触部15の端子前後方向の長さ(L)は、端子金具13における接触板部27の端子前後方向の長さ(L1)よりも長く形成されている。これにより、接触面開放部37で導電性ゴム29の上面23に接触した電気接触部15は、導電性ゴム29の端子前後方向に余長部(C)が配置される。そこで、電気接触部15は、導電性ゴム29に対して端子前後方向に摺動しても、この余長部(C)により、導電性ゴム29との接触面積が一定に確保される。 Further, as shown in FIG. 1B, the length (L) of the electrical contact portion 15 of the mating terminal fitting 11 in the longitudinal direction of the terminal is the length of the contact plate portion 27 of the terminal fitting 13 in the longitudinal direction of the terminal ( It is formed longer than L1). As a result, the electrical contact portion 15 that has contacted the upper surface 23 of the conductive rubber 29 at the contact surface opening portion 37 has the extra length portion (C) disposed in the front-rear direction of the terminal of the conductive rubber 29. Therefore, even if the electrical contact portion 15 slides in the front-rear direction of the terminal with respect to the conductive rubber 29, the contact area with the conductive rubber 29 is kept constant by this extra length portion (C).
 次に、図4の(a1)~図5の(e2)に基づいて本実施形態の端子金具13の折り曲げ工程を説明する。
 本実施形態の端子金具13は、図4の(a1)、(a2)に示すように、展開形状にプレス加工された金属板31を折り曲げ加工して製造される。金属板31は、短冊状本体部55と、前側翼部57と、後側翼部59と、前部凸部61と、U字状切り込み部63と、を有する。U字状切り込み部63は、短冊状本体部55からU字状に切り離した凸片部65を形成する。
Next, the bending process of the terminal fitting 13 of the present embodiment will be described based on (a1) in FIG. 4 to (e2) in FIG.
As shown in FIGS. 4A1 and 4A2, the terminal fitting 13 of the present embodiment is manufactured by bending a metal plate 31 that has been pressed into a developed shape. The metal plate 31 includes a strip-shaped main body portion 55, a front wing portion 57, a rear wing portion 59, a front convex portion 61, and a U-shaped cut portion 63. The U-shaped cut portion 63 forms a convex piece portion 65 cut into a U shape from the strip-shaped main body portion 55.
 金属板31は、図4の(b1)、(b2)に示すように、先ず、前部凸部61と凸片部65が垂直に折り曲げられて、一対の移動規制片39が形成される。
 次いで、図4の(c1)、(c2)に示すように、金属板31は、前側翼部57が垂直に折り曲げられて一対の保持片33が形成される。
 次いで、図5の(d1)、(d2)に示すように、金属板31は、それぞれの保持片33の先端側が互いに向かう方向に折り曲げられて先端部35が形成される。
 最後に、図5の(e1)、(e2)に示すように、金属板31は、短冊状本体部55の長手方向の略中央部分が下側に垂直に折り曲げられる。この際、金属板31は、同時にまたは下側への曲げ工程と前後して、後側翼部59が垂直に折り曲げられ、電線圧着部51が形成される。これにより、端子金具13の曲げ加工が終了する。
As shown in (b1) and (b2) of FIG. 4, first, the metal plate 31 is formed by bending the front convex portion 61 and the convex piece portion 65 vertically to form a pair of movement restricting pieces 39.
Next, as shown in (c1) and (c2) of FIG. 4, the metal plate 31 has the front wing portion 57 bent vertically to form a pair of holding pieces 33.
Next, as shown in (d1) and (d2) of FIG. 5, the metal plate 31 is bent in a direction in which the front ends of the respective holding pieces 33 are directed toward each other to form a front end portion 35.
Finally, as shown in (e1) and (e2) of FIG. 5, the metal plate 31 has a substantially central portion in the longitudinal direction of the strip-shaped main body portion 55 bent vertically downward. At this time, the metal plate 31 is bent at the same time or before and after the downward bending process, and the rear wing portion 59 is bent vertically to form the wire crimping portion 51. Thereby, the bending process of the terminal metal fitting 13 is complete | finished.
 そして、上記端子金具13の曲げ加工時には、導電性ゴム29が同時に組み込まれる。即ち、導電性ゴム29は、図4の(c1)、(c2)に示した保持片33の形成直後に、接触板部27に載置される。接触板部27には、一対の移動規制片39と、一対の保持片33が起立しているので、接触板部27に載置された導電性ゴム29は、図4の(c2)に示すZYX方向に位置決めされる。導電性ゴム29の接触板部27への載置は、手作業による他、自動化によっても行うことができる。
 その後、図5の(d1)、(d2)に示したように、保持片33の先端側が折り曲げられることで、先端部35と接触板部27とに挟まれて導電性ゴム29は端子金具13に保持されることになる。
When the terminal fitting 13 is bent, the conductive rubber 29 is incorporated at the same time. That is, the conductive rubber 29 is placed on the contact plate portion 27 immediately after the formation of the holding piece 33 shown in (c1) and (c2) of FIG. Since the pair of movement restricting pieces 39 and the pair of holding pieces 33 are erected on the contact plate portion 27, the conductive rubber 29 placed on the contact plate portion 27 is shown in FIG. Positioned in the ZYX direction. The conductive rubber 29 can be placed on the contact plate portion 27 not only manually but also by automation.
Thereafter, as shown in FIGS. 5 (d 1) and (d 2), the front end side of the holding piece 33 is bent so that the conductive rubber 29 is sandwiched between the front end portion 35 and the contact plate portion 27. Will be held.
 次に、上記構成を有する端子金具13の作用を説明する。
 本実施形態に係る端子金具13によれば、相手端子金具11の電気接触部15が導電性ゴム29の上面23に押圧接触されると、端子金具13の接触板部27が導電性ゴム29を介して導通接続される。
 この際、接触板部27に載置された導電性ゴム29は、一対の保持片33と一対の移動規制片39によって端子金具13に予め保持されている。
Next, the operation of the terminal fitting 13 having the above configuration will be described.
According to the terminal fitting 13 according to the present embodiment, when the electrical contact portion 15 of the mating terminal fitting 11 is pressed and brought into contact with the upper surface 23 of the conductive rubber 29, the contact plate portion 27 of the terminal fitting 13 causes the conductive rubber 29 to move. Through a conductive connection.
At this time, the conductive rubber 29 placed on the contact plate portion 27 is held in advance on the terminal fitting 13 by the pair of holding pieces 33 and the pair of movement restricting pieces 39.
 即ち、図5(d1)、(d2)に示したように、端子金具13がプレス加工される際、保持片33の先端部35が折り曲げ加工される前に接触板部27に導電性ゴム29が載置され、接触板部27に載置された導電性ゴム29の上面23を部分的に覆うように保持片33の先端部35が折り曲げ加工されることで、端子金具13に導電性ゴム29を保持することができる。このため、従来構造のように、ハウジングの収容凹部に導電性ゴム29を嵌め込む工数が、インバータケースとモータケースが取り付けられる際のコネクタ組付け作業時に発生しない。また、インバータケースとモータケースの分解時等によるコネクタ組付け解除時にも、導電性ゴム29は端子金具13に保持されたままとなり、脱落することがない。 That is, as shown in FIGS. 5D1 and 5D2, when the terminal fitting 13 is pressed, the conductive rubber 29 is applied to the contact plate 27 before the tip 35 of the holding piece 33 is bent. Is placed, and the tip 35 of the holding piece 33 is bent so as to partially cover the upper surface 23 of the conductive rubber 29 placed on the contact plate portion 27, so that the conductive metal is applied to the terminal fitting 13. 29 can be held. For this reason, unlike the conventional structure, the number of steps for fitting the conductive rubber 29 into the housing recess of the housing does not occur during the connector assembly work when the inverter case and the motor case are attached. Further, even when the connector assembly is released when the inverter case and the motor case are disassembled, the conductive rubber 29 remains held by the terminal fitting 13 and does not fall off.
 また、本実施形態の端子金具13では、矩形平板状に形成された接触板部27の一辺に電線圧着部51が連設され、電線圧着部51に隣接する一方の移動規制片39が接触板部27の一部に切り起しにより形成され、他方の移動規制片39が接触板部27の先端部に折り曲げにより形成されている。
 そこで、一対の移動規制片39の一方が切り起こしにより接触板部27の一部に形成されることで、矩形平板状に形成された接触板部27の一辺に電線圧着部51を連設することができる。これにより、矩形平板状の接触板部27の4辺に、一対の保持片33及び一対の移動規制片39を互いに直交する方向に折り曲げ形成することができ、端子金具13がプレス加工される際の折り曲げ形成が容易となる。
Further, in the terminal fitting 13 of the present embodiment, the wire crimping portion 51 is continuously provided on one side of the contact plate portion 27 formed in a rectangular flat plate shape, and one movement regulating piece 39 adjacent to the wire crimping portion 51 is connected to the contact plate. The other movement restricting piece 39 is formed at the tip of the contact plate portion 27 by bending.
Therefore, one of the pair of movement restricting pieces 39 is cut and raised to form a part of the contact plate portion 27, so that the wire crimping portion 51 is continuously provided on one side of the contact plate portion 27 formed in a rectangular flat plate shape. be able to. As a result, the pair of holding pieces 33 and the pair of movement restricting pieces 39 can be bent and formed in directions orthogonal to each other on the four sides of the rectangular flat plate-like contact plate portion 27, and the terminal fitting 13 is pressed. Is easily formed.
 更に、本実施形態の端子金具13では、電線圧着部51と接触板部27との間の接続部41が、L字状に折り曲げ形成されている。
 そこで、接触板部27に載置された導電性ゴム29の上面23に押圧接触される相手端子金具22の電気接触部15は、電線圧着部51と干渉するおそれがなく、形状の設計自由度が高くなる。例えば、電線圧着部51の端子前後方向の長さ(L)を長く設定することで、インバータケースとモータケースの取り付け公差・誤差、振動等によって、相手端子金具11と端子金具13との間に端子前後方向に位置ずれが生じた際にも、電線圧着部51を導電性ゴム29の上面23から外れ難くして、接触面積を確保することができる。
Furthermore, in the terminal fitting 13 of this embodiment, the connection part 41 between the electric wire crimping part 51 and the contact plate part 27 is bent and formed in an L shape.
Therefore, the electrical contact portion 15 of the mating terminal fitting 22 that is pressed against the upper surface 23 of the conductive rubber 29 placed on the contact plate portion 27 is not likely to interfere with the wire crimping portion 51, and the degree of freedom in designing the shape. Becomes higher. For example, by setting the length (L) in the longitudinal direction of the terminal of the wire crimping portion 51 between the mating terminal fitting 11 and the terminal fitting 13 due to the mounting tolerance, error, vibration, etc. of the inverter case and the motor case. Even when a positional shift occurs in the front-rear direction of the terminal, it is possible to secure the contact area by making it difficult for the wire crimping portion 51 to be detached from the upper surface 23 of the conductive rubber 29.
 更に、本実施形態の端子金具13では、接触板部27に導電性ゴム29が載置されている。
 そこで、モータケースに複数の端子金具13が取り付けられると共に、対応してインバータケースに複数の相手端子金具11が取付けられ、インバータケースとモータケースが取り付けられ際のコネクタ組付け作業時にこれら端子金具13と相手端子金具11とが一括接続される際にも、接触板部27に対する垂直方向の位置ずれは導電性ゴム29の板厚方向の撓みで吸収されるので、端子相互の接続を確実に行うことができる。
Furthermore, in the terminal fitting 13 of this embodiment, the conductive rubber 29 is placed on the contact plate portion 27.
Therefore, a plurality of terminal fittings 13 are attached to the motor case, and correspondingly, a plurality of mating terminal fittings 11 are attached to the inverter case, and these terminal fittings 13 are attached during connector assembly work when the inverter case and the motor case are attached. Even when the mating terminal fitting 11 and the mating terminal fitting 11 are collectively connected, the displacement in the vertical direction with respect to the contact plate portion 27 is absorbed by the bending of the conductive rubber 29 in the plate thickness direction, so that the terminals are reliably connected to each other. be able to.
 従って、本実施形態に係る端子金具13によれば、コネクタ組付け作業時の端子金具13への導電性ゴム29の組付け工数を削減でき、しかも、導電性ゴム29の脱落を防止できる。
 なお、本発明は、上述した実施形態に限定されるものではなく、適宜、変形、改良、等が可能である。その他、上述した実施形態における各構成要素の材質、形状、寸法、数、配置箇所、等は本発明を達成できるものであれば任意であり、限定されない。
Therefore, according to the terminal fitting 13 according to the present embodiment, the number of steps for assembling the conductive rubber 29 to the terminal fitting 13 during the connector assembling work can be reduced, and the dropping of the conductive rubber 29 can be prevented.
In addition, this invention is not limited to embodiment mentioned above, A deformation | transformation, improvement, etc. are possible suitably. In addition, the material, shape, dimensions, number, arrangement location, and the like of each component in the above-described embodiment are arbitrary and are not limited as long as the present invention can be achieved.
 例えば、上記実施形態においては、電線圧着部51に隣接する一方の移動規制片39が接触板部27の一部に切り起しにより形成され、他方の移動規制片39が接触板部27の先端部に折り曲げにより形成されたが、本発明に係る一対の移動規制片はこれに限定されるものではなく、一対の保持片33の対向方向と交差する側方から導電性ゴム29を挟むように接触板部27及び保持片33の少なくとも一方に折り曲げ形成されるものであれば種々の構成を採りえる。 For example, in the above embodiment, one movement restricting piece 39 adjacent to the wire crimping portion 51 is formed by cutting and raising a part of the contact plate portion 27, and the other movement restricting piece 39 is the tip of the contact plate portion 27. The pair of movement restricting pieces according to the present invention is not limited to this, and the conductive rubber 29 is sandwiched from the side intersecting the opposing direction of the pair of holding pieces 33. Various configurations can be adopted as long as the contact plate portion 27 and the holding piece 33 are bent and formed.
 図6の(a)~(d)に示す本発明の他の実施形態に係る端子金具本体21Aは、一対の移動規制片39に代えて一対の移動規制片39Aを形成した以外は、上記端子金具本体21の構成と略同様の構成であり、同様の部材については同符号を付して詳細な説明を省略する。
 一対の移動規制片39Aは、矩形平板状の接触板部27の平行な一対の第1辺部43から図6の(b)の上側となる同一側に垂直に折り曲げ形成された一対の保持片33のそれぞれ前側縁及び後側縁に垂直に折り曲げられて形成されている。即ち、一対の移動規制片39Aは、一対の保持片33の対向方向と交差する側方から導電性ゴム29を挟むように一対の保持片33のそれぞれ前側縁及び後側縁に折り曲げ形成されている。
A terminal metal fitting body 21A according to another embodiment of the present invention shown in FIGS. 6 (a) to 6 (d) is the above terminal except that a pair of movement restricting pieces 39A is formed instead of the pair of movement restricting pieces 39. The configuration is substantially the same as the configuration of the metal fitting main body 21, and the same members are denoted by the same reference numerals and detailed description thereof is omitted.
The pair of movement restricting pieces 39A are a pair of holding pieces that are vertically bent from the pair of parallel first side portions 43 of the rectangular flat plate-like contact plate portion 27 to the same side that is the upper side of FIG. Each of 33 is formed by being bent perpendicularly to the front side edge and the rear side edge. That is, the pair of movement restricting pieces 39 </ b> A are bent at the front and rear edges of the pair of holding pieces 33 so as to sandwich the conductive rubber 29 from the sides intersecting the opposing direction of the pair of holding pieces 33. Yes.
 更に、本発明に係る一対の移動規制片は、一方の移動規制片39Aが一方の保持片33の後側縁に折り曲げ形成され、他方の移動規制片39が接触板部27の先端部に折り曲げ形成されるものでもよく、一方の移動規制片39が接触板部27の一部に切り起しにより形成され、他方の移動規制片39Aが一方の保持片33の前側縁に折り曲げ形成されるものでもよい。 Further, in the pair of movement restricting pieces according to the present invention, one movement restricting piece 39 </ b> A is bent at the rear edge of one holding piece 33, and the other movement restricting piece 39 is bent at the front end of the contact plate portion 27. One movement restricting piece 39 is formed by cutting and raising a part of the contact plate portion 27, and the other movement restricting piece 39A is bent at the front edge of one holding piece 33. But you can.
 ここで、上述した本発明に係る端子金具の実施形態の特徴をそれぞれ以下[1]~[4]に簡潔に纏めて列記する。
[1] 平板状に形成された導電性部材(導電性ゴム29)と、前記導電性部材(導電性ゴム29)が載置される接触板部(27)と、前記導電性部材(導電性ゴム29)を側方から挟むように前記接触板部(27)に折り曲げ形成され、互いに対向する先端部(35)が前記導電性部材(導電性ゴム29)の上面を部分的に覆う一対の保持片(33)と、一対の前記保持片(33)の対向方向と交差する側方から前記導電性部材(導電性ゴム29)を挟むように前記接触板部(27)及び前記保持片(33)の少なくとも一方に折り曲げ形成される一対の移動規制片(39,39A)と、を備える端子金具(13)。
[2] 上記[1]の構成の端子金具(13)であって、矩形平板状に形成された前記接触板部(27)の一辺に導体接続部(電線圧着部51)が連設され、前記導体接続部(電線圧着部51)に隣接する一方の前記移動規制片(39)が前記接触板部(27)の一部に切り起しにより形成され、他方の前記移動規制片(39)が前記接触板部(27)の端部に折り曲げにより形成される端子金具(13)。
[3] 上記[2]の構成の端子金具(13)であって、前記導体接続部(電線圧着部51)と前記接触板部(27)との間の接続部(41)が、L字状に折り曲げ形成されている端子金具(13)。
[4] 上記[1]~[3]の何れかの構成の端子金具(13)であって、前記導電性部材が、導電性ゴム(29)からなる端子金具(13)。
Here, the features of the embodiment of the terminal fitting according to the present invention described above are briefly summarized and listed in the following [1] to [4], respectively.
[1] A conductive member (conductive rubber 29) formed in a flat plate shape, a contact plate portion (27) on which the conductive member (conductive rubber 29) is placed, and the conductive member (conductive) A pair of a pair of end portions (35) which are formed to be bent on the contact plate portion (27) so as to sandwich the rubber 29) from the side and partially cover the upper surface of the conductive member (conductive rubber 29). The contact plate portion (27) and the holding piece (33) so as to sandwich the conductive member (conductive rubber 29) from the side intersecting the opposing direction of the holding piece (33) and the pair of holding pieces (33). 33) a terminal fitting (13) comprising a pair of movement restricting pieces (39, 39A) formed by bending at least one of the above.
[2] The terminal fitting (13) configured as described in [1] above, wherein a conductor connecting portion (wire crimping portion 51) is continuously provided on one side of the contact plate portion (27) formed in a rectangular flat plate shape, One movement restricting piece (39) adjacent to the conductor connecting portion (wire crimping portion 51) is formed by cutting and raising a part of the contact plate portion (27), and the other movement restricting piece (39). Is a terminal fitting (13) formed by bending at the end of the contact plate (27).
[3] The terminal fitting (13) configured as described in [2] above, wherein a connection portion (41) between the conductor connection portion (wire crimping portion 51) and the contact plate portion (27) is L-shaped. A terminal fitting (13) bent into a shape.
[4] A terminal fitting (13) having the structure according to any one of [1] to [3], wherein the conductive member is made of conductive rubber (29).
 また、本出願は、2013年6月20日出願の日本特許出願(特願2013-129914)に基づくものであり、その内容はここに参照として取り込まれる。 This application is based on a Japanese patent application (Japanese Patent Application No. 2013-129914) filed on June 20, 2013, the contents of which are incorporated herein by reference.
 本発明に係る端子金具によれば、端子金具への導電性部材の組付け工数を削減でき、しかも、導電性部材の脱落を防止できる良好な端子金具を提供できる。 According to the terminal metal fitting according to the present invention, it is possible to reduce the man-hours for assembling the conductive member to the terminal metal fitting and to provide a good terminal metal fitting capable of preventing the conductive member from falling off.
11…相手端子金具
13…端子金具
15…電気接触部
23…上面
27…接触板部
29…導電性ゴム(導電性部材)
33…保持片
35…先端部
37…接触面開放部
39…移動規制片
41…接続部
43…第1辺部
47…第2辺部
51…電線圧着部(導体接続部)
DESCRIPTION OF SYMBOLS 11 ... Mating terminal metal fitting 13 ... Terminal metal fitting 15 ... Electric contact part 23 ... Upper surface 27 ... Contact board part 29 ... Conductive rubber (conductive member)
33 ... Holding piece 35 ... Tip portion 37 ... Contact surface opening portion 39 ... Movement restricting piece 41 ... Connection portion 43 ... First side portion 47 ... Second side portion 51 ... Electric wire crimping portion (conductor connection portion)

Claims (4)

  1.  平板状に形成された導電性部材と、
     前記導電性部材が載置される接触板部と、
     前記導電性部材を側方から挟むように前記接触板部に折り曲げ形成され、互いに対向する先端部が前記導電性部材の上面を部分的に覆う一対の保持片と、
     一対の前記保持片の対向方向と交差する側方から前記導電性部材を挟むように前記接触板部及び前記保持片の少なくとも一方に折り曲げ形成される一対の移動規制片と、を備える端子金具。
    A conductive member formed in a flat plate shape;
    A contact plate portion on which the conductive member is placed;
    A pair of holding pieces which are formed to be bent in the contact plate portion so as to sandwich the conductive member from the side, and the tip portions facing each other partially cover the upper surface of the conductive member;
    A terminal fitting comprising: a pair of movement restricting pieces that are bent and formed on at least one of the contact plate portion and the holding piece so as to sandwich the conductive member from a side that intersects the opposing direction of the pair of holding pieces.
  2.  矩形平板状に形成された前記接触板部の一辺に導体接続部が連設され、
     前記導体接続部に隣接する一方の前記移動規制片が前記接触板部に切り起しにより形成され、他方の前記移動規制片が前記接触板部に折り曲げにより形成される請求項1に記載の端子金具。
    A conductor connecting portion is continuously provided on one side of the contact plate portion formed in a rectangular flat plate shape,
    2. The terminal according to claim 1, wherein one of the movement restricting pieces adjacent to the conductor connecting portion is formed by cutting and raising the contact plate portion, and the other movement restricting piece is formed by bending the contact plate portion. Hardware.
  3.  前記導体接続部と前記接触板部との間の接続部が、L字状に折り曲げ形成されている請求項2に記載の端子金具。 The terminal fitting according to claim 2, wherein a connection portion between the conductor connection portion and the contact plate portion is bent in an L shape.
  4.  前記導電性部材が、導電性ゴムからなる請求項1~3の何れか1項に記載の端子金具。 The terminal fitting according to any one of claims 1 to 3, wherein the conductive member is made of conductive rubber.
PCT/JP2014/065277 2013-06-20 2014-06-09 Terminal fitting WO2014203760A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2013129914A JP2015005406A (en) 2013-06-20 2013-06-20 Terminal fitting
JP2013-129914 2013-06-20

Publications (1)

Publication Number Publication Date
WO2014203760A1 true WO2014203760A1 (en) 2014-12-24

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WO (1) WO2014203760A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6514510B2 (en) 2015-01-14 2019-05-15 株式会社小糸製作所 Vehicle lamp

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5956235A (en) * 1998-02-12 1999-09-21 International Business Machines Corporation Method and apparatus for flexibly connecting electronic devices
JP2004164947A (en) * 2002-11-12 2004-06-10 Yazaki Corp Electrical contacts and terminals
JP2005166307A (en) * 2003-11-28 2005-06-23 Kojima Press Co Ltd Contact device and its contacting member
JP2012094263A (en) * 2010-10-25 2012-05-17 Yazaki Corp Connector structure for connecting devices

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5956235A (en) * 1998-02-12 1999-09-21 International Business Machines Corporation Method and apparatus for flexibly connecting electronic devices
JP2004164947A (en) * 2002-11-12 2004-06-10 Yazaki Corp Electrical contacts and terminals
JP2005166307A (en) * 2003-11-28 2005-06-23 Kojima Press Co Ltd Contact device and its contacting member
JP2012094263A (en) * 2010-10-25 2012-05-17 Yazaki Corp Connector structure for connecting devices

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