WO2014126102A1 - Production method for liquid-crystal alignment film, liquid-crystal alignment film, liquid-crystal display element, and liquid-crystal alignment agent - Google Patents
Production method for liquid-crystal alignment film, liquid-crystal alignment film, liquid-crystal display element, and liquid-crystal alignment agent Download PDFInfo
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- WO2014126102A1 WO2014126102A1 PCT/JP2014/053188 JP2014053188W WO2014126102A1 WO 2014126102 A1 WO2014126102 A1 WO 2014126102A1 JP 2014053188 W JP2014053188 W JP 2014053188W WO 2014126102 A1 WO2014126102 A1 WO 2014126102A1
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- liquid crystal
- carbon atoms
- alignment film
- crystal alignment
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- 0 CC(CCCC(C)=C)C(CC1)C(*)(C*2)C1C1C2C(C)(CCC2C3(C)*2c(ccc(N)c2)c2N)C3=CC1 Chemical compound CC(CCCC(C)=C)C(CC1)C(*)(C*2)C1C1C2C(C)(CCC2C3(C)*2c(ccc(N)c2)c2N)C3=CC1 0.000 description 5
- WZCQRUWWHSTZEM-UHFFFAOYSA-N Nc1cc(N)ccc1 Chemical compound Nc1cc(N)ccc1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1337—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers
- G02F1/133711—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers by organic films, e.g. polymeric films
- G02F1/133715—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers by organic films, e.g. polymeric films by first depositing a monomer
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1337—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers
- G02F1/133711—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers by organic films, e.g. polymeric films
- G02F1/133723—Polyimide, polyamide-imide
Definitions
- the present invention relates to a method for producing a liquid crystal alignment film, a liquid crystal alignment film, a liquid crystal display element using the liquid crystal alignment film, and a liquid crystal alignment agent used when producing the liquid crystal alignment film.
- liquid crystal display elements used for liquid crystal televisions and liquid crystal displays are now widely used as thin and light display devices.
- the liquid crystal alignment film plays a role of aligning the liquid crystal in a certain direction.
- the main liquid crystal alignment films used industrially are a polyimide precursor polyamic acid (also called polyamic acid), a polyamic acid ester, and a liquid crystal aligning agent composed of a polyimide solution applied to a substrate and baked. It is formed by doing.
- the liquid crystal alignment film of Patent Document 1 has a problem of high residual DC. Further, the liquid crystal alignment film is also required to have a high voltage holding ratio as another electrical characteristic.
- An object of the present invention is to solve the above-described problems of the prior art, and a method for producing a liquid crystal alignment film, which can form a liquid crystal alignment film having a low residual DC and a high voltage holding ratio by firing at a low temperature, and a liquid crystal alignment It aims at providing a film
- This invention which solves the said subject makes the following a summary.
- 1. Contains at least one polymer selected from a polyimide precursor having a repeating unit represented by the following formula [1] and a polyimide having a repeating unit represented by the following formula [1] and having an imidation ratio of less than 50%
- a method for producing a liquid crystal alignment film characterized in that a liquid crystal alignment film having an imidization ratio of 50 to 70% is obtained by applying a liquid crystal aligning agent to the substrate and then baking the liquid crystal aligning agent.
- a 1 is a divalent organic group
- a 2 is a divalent organic group
- C 1 and C 2 are a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, It can be the same or different.
- the firing is performed at 210 ° C. or lower.
- the polymer has a side chain represented by the following formula [2]. Or 2.
- Y 1 is a single bond, — (CH 2 ) a — (a is an integer of 1 to 15), —O—, —CH 2 O—, —COO— or —OCO—.
- Y 2 is a single bond or — (CH 2 ) b — (b is an integer of 1 to 15)
- Y 3 is a single bond, — (CH 2 ) c — (c is an integer of 1 to 15) ), —O—, —CH 2 O—, —COO— or —OCO—
- Y 4 is a carbon having a divalent cyclic group selected from a benzene ring, a cyclohexane ring and a heterocyclic ring, or a steroid skeleton
- alkyl group a fluorine-containing alkyl group having 1 to 18 carbon atoms, an alkoxyl group having 1 to 18 carbon atoms, or a fluorine-containing alkoxyl group having 1 to 18 carbon atoms.
- the polymer is obtained by reacting the following components (a), (b) and (c): ⁇ 3.
- Component Compound containing two isocyanate groups in the molecule
- Component Compound containing two primary or secondary amino groups in the molecule
- Component Tetracarboxylic acid derivative
- the component (b) is a compound having a side chain represented by the formula [2].
- the component (b) is a compound represented by the following formula [2a].
- Y 1 , Y 2 , Y 3 , Y 4 , Y 5 , Y 6 , and n are Y 1 , Y 2 , Y 3 , Y 4 , Y 5 , Y 6 in Formula [2].
- N, m is an integer of 1 to 4
- — (Y 1 —Y 2 —Y 3 —Y 4 — (Y 5 ) n —Y 6 ) m is a substituent Y 1 —Y 2 —.
- Y 3 —Y 4 — (Y 5 ) n —Y 6 represents m, and when m is 2 or more, each substituent may be the same or different.)
- the component (c) is a tetracarboxylic dianhydride represented by the following formula [3]. ⁇ 6. The manufacturing method of the liquid crystal aligning film as described in any one of these.
- Z 1 is a structure represented by the following formulas [3a] to [3j]).
- Z 2 to Z 5 are a hydrogen atom, a methyl group, a chlorine atom or a benzene ring, and may be the same or different.
- Z 6 and Z 7 are hydrogen atoms or methyl groups, which may be the same or different.
- the polymer in the liquid crystal aligning agent is 0.1 to 30% by mass.
- the coating is performed by an ink jet method.
- a liquid crystal alignment film comprising a polyimide having a repeating unit represented by the following formula [1] and having an imidization ratio of 50 to 70%.
- a 1 is a divalent organic group
- a 2 is a divalent organic group
- C 1 and C 2 are a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, It can be the same or different.
- a liquid crystal composition comprising a liquid crystal layer between a pair of substrates provided with electrodes and comprising a polymerizable compound that is polymerized by at least one of active energy rays and heat is disposed between the pair of substrates, and the electrodes 9. It is used for a liquid crystal display device manufactured through a step of polymerizing the polymerizable compound while applying a voltage therebetween. Or 11. A liquid crystal alignment film as described in 1.
- a liquid crystal display element comprising the liquid crystal alignment film according to any one of the above.
- a liquid crystal aligning agent comprising a polyimide precursor having a repeating unit represented by the following formula [1].
- a 1 is a divalent organic group
- a 2 is a divalent organic group
- C 1 and C 2 are a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, It can be the same or different.
- a liquid crystal aligning agent containing a polyimide precursor having a repeating unit represented by the formula [1] or a polyimide having a repeating unit represented by the formula [1] and having an imidization ratio of less than 50%.
- a liquid crystal alignment film having a low residual DC and a high voltage holding ratio can be obtained by using, coating and baking to form a liquid crystal alignment film having an imidization ratio of 50 to 70%.
- the baking temperature can be as low as 210 ° C. or less, for example, a plastic substrate having a relatively low heat resistance can be used as the substrate, and the color filter of the liquid crystal display element accompanying the baking at a high temperature. It is possible to suppress the deterioration of the color characteristics and to reduce the energy cost in manufacturing the liquid crystal display element.
- the present invention is described in detail below.
- the method for producing a liquid crystal alignment film of the present invention includes a polyimide precursor having a repeating unit represented by the formula [1] and a polyimide having a repeating unit represented by the formula [1] and an imidation ratio of less than 50%.
- a liquid crystal alignment film having an imidation ratio of 50 to 70% is obtained by applying a liquid crystal aligning agent containing at least one polymer selected from the above to a substrate and then baking it.
- the liquid crystal aligning agent used for manufacture of the liquid crystal aligning film of this invention has a polyimide precursor which has a repeating unit shown by the said Formula [1], a repeating unit shown by the said Formula [1], and an imidation rate Contains less than 50% polyimide.
- a polyimide precursor having a repeating unit represented by the above formula [1] and a polyimide having a repeating unit represented by the above formula [1] and having an imidization ratio of less than 50%.
- polyimide precursor having a plurality of repeating units represented by the above formula [1] and a polyimide having a plurality of repeating units represented by the above formula [1] and having an imidization ratio of less than 50%. It may be.
- the polyimide precursor is a polyamic acid or a polyamic acid ester.
- a polyimide precursor having a repeating unit represented by the above formula [1] or a polyimide having a repeating unit represented by the above formula [1] and an imidization ratio of less than 50% (hereinafter referred to as a repeating unit represented by the formula [1] It is preferable that the polymer having a side chain represented by the above formula [2].
- a liquid crystal alignment film capable of vertically aligning liquid crystals can be produced.
- the repeating unit represented by the formula [1] has a side chain represented by the formula [2]
- a 1 and A 2 have a structure represented by the formula [2].
- a polyimide precursor or a repeating unit of polyimide described later may have a side chain represented by the above formula [2].
- Y 1 represents a single bond, — (CH 2 ) a — (a is an integer of 1 to 15), —O—, —CH 2 O—, —COO— or —OCO—. .
- a single bond — (CH 2 ) a — (a is an integer of 1 to 15), —O—, —CH 2 O— or —COO.
- More preferred is a single bond, — (CH 2 ) a — (a is an integer of 1 to 10), —O—, —CH 2 O— or —COO—.
- Y 2 represents a single bond or — (CH 2 ) b — (b is an integer of 1 to 15).
- a single bond or — (CH 2 ) b — (b is an integer of 1 to 10) is preferable.
- Y 3 represents a single bond, — (CH 2 ) c — (c is an integer of 1 to 15), —O—, —CH 2 O—, —COO— or —OCO—. .
- a single bond, — (CH 2 ) c — (c is an integer of 1 to 15), —O—, —CH 2 O— or —COO— is preferable from the viewpoint of ease of synthesis. More preferred is a single bond, — (CH 2 ) c — (c is an integer of 1 to 10), —O—, —CH 2 O— or —COO—.
- Y 4 represents a divalent cyclic group selected from a benzene ring, a cyclohexane ring and a heterocyclic ring, or a divalent organic group having 17 to 51 carbon atoms and having a steroid skeleton, Are substituted with an alkyl group having 1 to 3 carbon atoms, an alkoxyl group having 1 to 3 carbon atoms, a fluorine-containing alkyl group having 1 to 3 carbon atoms, a fluorine-containing alkoxyl group having 1 to 3 carbon atoms, or a fluorine atom. It may be.
- an organic group having 17 to 51 carbon atoms having a benzene ring, a cyclohexane ring or a steroid skeleton is preferable from the viewpoint of ease of synthesis.
- Y 5 represents a divalent cyclic group selected from a benzene ring, a cyclohexane ring and a heterocyclic ring, and any hydrogen atom on these cyclic groups is an alkyl group having 1 to 3 carbon atoms, carbon It may be substituted with an alkoxyl group having 1 to 3 carbon atoms, a fluorine-containing alkyl group having 1 to 3 carbon atoms, a fluorine-containing alkoxyl group having 1 to 3 carbon atoms, or a fluorine atom.
- a benzene ring or a cyclohexane ring is preferable.
- n is an integer of 0 to 4. Among these, 0 to 3 are preferable from the viewpoint of availability of raw materials and ease of synthesis. More preferred is 0-2.
- Y 6 is an alkyl group having 1 to 18 carbon atoms, a fluorine-containing alkyl group having 1 to 18 carbon atoms, an alkoxyl group having 1 to 18 carbon atoms, or a fluorine-containing alkoxyl group having 1 to 18 carbon atoms. .
- an alkyl group having 1 to 18 carbon atoms, a fluorine-containing alkyl group having 1 to 10 carbon atoms, an alkoxyl group having 1 to 18 carbon atoms, or a fluorine-containing alkoxyl group having 1 to 10 carbon atoms is preferable.
- it is an alkyl group having 1 to 12 carbon atoms or an alkoxyl group having 1 to 12 carbon atoms. Particularly preferred is an alkyl group having 1 to 9 carbon atoms or an alkoxyl group having 1 to 9 carbon atoms.
- Y 1 , Y 2 , Y 3 , Y 4 , Y 5 , Y 6 and n are listed in Items 13 to 34 of International Publication No. WO2011 / 132751 (published 2011.10.27). Examples thereof include the same combinations as (2-1) to (2-629) listed in Tables 6 to 47 in the section.
- Y 1 to Y 6 in the present invention are shown as Y 1 to Y 6 , but Y 1 to Y 6 are read as Y 1 to Y 6 .
- the polyimide precursor having a repeating unit represented by the above formula [1] includes, for example, a component (a) which is a compound containing two isocyanate groups in the molecule, and a primary or secondary amino group in the molecule. It can manufacture by making (b) component which is a compound containing two, and (c) component which is a tetracarboxylic acid derivative react.
- the component (a) is a compound represented by O ⁇ C ⁇ NA 1 —N ⁇ C ⁇ O (A 1 is the same as A 1 in the formula [1]).
- a 1 include a substituent composed of a divalent benzene ring, an alkylene group, an aliphatic ring, or a combination thereof, in which a hydrogen atom may be substituted with an alkyl group having 1 to 5 carbon atoms.
- component (a) examples include aromatic diisocyanates such as o-phenylene diisocyanate, m-phenylene diisocyanate, p-phenylene diisocyanate, toluene diisocyanates (for example, tolylene 2,4-diisocyanate), 1,4-diisocyanate.
- aromatic diisocyanates such as o-phenylene diisocyanate, m-phenylene diisocyanate, p-phenylene diisocyanate, toluene diisocyanates (for example, tolylene 2,4-diisocyanate), 1,4-diisocyanate.
- the component (b) is a compound represented by the following formula [b].
- a 2 includes a divalent organic group derived from the component (b) compound.
- Specific examples of the component (b) include compounds represented by the above formula [2a].
- the bonding position of the two amino groups (—NH 2 ) in the above formula [2a] is not limited. Specifically, a few positions on the benzene ring with respect to the side chain linking group (— (Y 1 —Y 2 —Y 3 —Y 4 — (Y 5 ) n —Y 6 ) m ), 2,4 positions, 2,5 positions, 2,6 positions, 3,4 positions or 3,5 positions. Among these, from the viewpoint of the reactivity when synthesizing the polymer having the repeating unit represented by the formula [1], the positions 2, 4, 2, 5, or 3, 5 are preferable. Considering the ease in synthesizing the compound represented by the formula [2a], the positions 2, 4 or 2, 5 are more preferable.
- formula [2a] is a structure represented by the following formula [2b-1] to formula [2b-29].
- R 1 represents —O—, —OCH 2 —, —CH 2 O—, —COOCH 2 — or —CH 2 OCO—
- R 2 represents An alkyl group having 1 to 18 carbon atoms, an alkoxy group, a fluorine-containing alkyl group or a fluorine-containing alkoxy group).
- R 3 represents —COO—, —OCO—, —COOCH 2 —, —CH 2 OCO—, —CH 2 O—, —OCH 2 — or — CH 2 —
- R 4 represents an alkyl group having 1 to 18 carbon atoms, an alkoxy group, a fluorine-containing alkyl group or a fluorine-containing alkoxy group).
- R 7 represents an alkyl group having 3 to 12 carbon atoms. Note that the cis-trans isomerism of 1,4-cyclohexylene is the trans isomer. preferable).
- R 8 represents an alkyl group having 3 to 12 carbon atoms.
- the cis-trans isomerism of 1,4-cyclohexylene is the trans isomer. preferable).
- B 4 represents an alkyl group having 3 to 18 carbon atoms which may be substituted with a fluorine atom
- B 3 represents a 1,4-cyclohexylene group or a 1,4-phenylene group
- B 2 represents an oxygen atom or —COO— * (where a bond marked with “*” binds to B 3 )
- B 1 represents an oxygen atom or —COO— * (where “*” bond marked with the (CH 2) showing the a 2 binds to).
- a 1 represents an integer of 2 ⁇ 10
- a 3 represents an integer of 0 or 1).
- the liquid crystal can be aligned vertically as described above.
- the compound represented by the formula [2a] is preferably 5 mol% or more and 80 mol% or less of the entire component (b). More preferably, from the viewpoint of liquid crystal alignment, the compound represented by the formula [2a] is 5 mol% or more and 60 mol% of the entire component (b). Most preferably, it is 10 mol% or more and 60 mol% or less of the whole component (b).
- component (b) other than the compound represented by the formula [2a] m-phenylenediamine, 2,4-dimethyl-m-phenylenediamine, 2,6-diaminotoluene, 2,4-diaminophenol, 3,5 -Diaminophenol, 3,5-diaminobenzyl alcohol, 2,4-diaminobenzyl alcohol, 4,6-diaminoresorcinol, and diamines having structures represented by the following formulas [2b-30] to [2b-41] A compound can be mentioned.
- R 5 represents —COO—, —OCO—, —COOCH 2 —, —CH 2 OCO—, —CH 2 O—, —OCH 2 —, —CH 2- or -O-
- R 6 is a fluorine group, a cyano group, a trifluoromethane group, a nitro group, an azo group, a formyl group, an acetyl group, an acetoxy group or a hydroxyl group).
- a 1 represents an alkyl group having 1 to 22 carbon atoms or a fluorine-containing alkyl group).
- the formula [2b-36] has a photoreactive side chain.
- a photoreactive side chain is a portion that causes polymerization upon irradiation with light, and includes, for example, an acryl group, a methacryl group, a lactone group, a maleimide group, a vinyl group, an allyl group, and a styryl group.
- the side chain which has is mentioned. However, it is not limited to this.
- component (b) other than the compound represented by the formula [2a] 4,4′-diaminobiphenyl, 3,3′-dimethyl-4,4′-diaminobiphenyl, 3,3′-dimethoxy-4 , 4'-diaminobiphenyl, 3,3'-dihydroxy-4,4'-diaminobiphenyl, 3,3'-dicarboxy-4,4'-diaminobiphenyl, 3,3'-difluoro-4,4'- Biphenyl, 3,3'-trifluoromethyl-4,4'-diaminobiphenyl, 3,4'-diaminobiphenyl, 3,3'-diaminobiphenyl, 2,2'-diaminobiphenyl, 2,3'-diaminobiphenyl 4,4'-diaminodiphenylmethane, 3,3'-diaminodiphenylmethane, 3,4'-diaminomin
- component (b) examples include those having an alkyl group, a fluorine-containing alkyl group, an aromatic ring, an aliphatic ring or a heterocyclic ring in the diamine side chain, and those having a macrocyclic substituent composed of these. it can.
- diamine compounds represented by the following formulas [DA1] to [DA13] can be exemplified.
- a 1 represents —COO—, —OCO—, —CONH—, —NHCO—, —CH 2 —, —O—, —CO— or —NH—
- a 2 represents a linear or branched alkyl group having 1 to 22 carbon atoms or a linear or branched fluorine-containing alkyl group having 1 to 22 carbon atoms).
- p represents an integer of 1 to 10).
- diamine compounds represented by the following formulas [DA8] to [DA13] can be used as the component (b).
- n represents an integer of 1 to 5
- diamine compounds represented by the following formulas [DA14] to [DA17] can also be used.
- a 1 is a single bond, —CH 2 —, —C 2 H 4 —, —C (CH 3 ) 2 —, —CF 2 —, —C (CF 3 ) 2 —, —O —, —CO—, —NH—, —N (CH 3 ) —, —CONH—, —NHCO—, —CH 2 O—, —OCH 2 —, —COO—, —OCO—, —CON (CH 3 ) — Or —N (CH 3 ) CO—, each of m 1 and m 2 represents an integer of 0 to 4, and m 1 + m 2 represents an integer of 1 to 4, and in the formula [DA15], m 3 and m 4 each represent an integer of 1 to 5, and in formula [DA16], A 2 represents a linear or branched alkyl group having 1 to 5 carbon atoms, m 5 represents an integer of 1 to 5, [DA17] in, A 3 is
- a diamine compound represented by the following formula [DA18] can also be used as long as the effects of the present invention are not impaired.
- a 1 is —O—, —NH—, —N (CH 3 ) —, —CONH—, —NHCO—, —CH 2 O—, —OCO—, —CON (CH 3 ).
- a 3 is a hydrocarbon group, A 3 is a single bond, —O—, —NH—, —N (CH 3 ) —, —CONH—, —NHCO—, —COO—, —OCO—, —CON (CH 3 ) -, -N (CH 3 ) CO- or -O (CH 2 ) m- (m is an integer of 1 to 5), A 4 is a nitrogen-containing aromatic heterocycle, and n is 1 to It is an integer of 4.)
- diamine compounds represented by the following formula [DA19] and formula [DA20] can also be used as other diamine compounds.
- the component (b) includes the solubility of the polymer having the repeating unit represented by the formula [1] in the solvent, the coating property of the liquid crystal aligning agent, the alignment property of the liquid crystal when the liquid crystal alignment film is used, and the voltage holding ratio. Depending on the characteristics such as accumulated charge, one kind or a mixture of two or more kinds may be used.
- the component (c) is a tetracarboxylic acid derivative, and examples thereof include a tetracarboxylic dianhydride represented by the above formula [3].
- Z 1 represents the formula [3a], the formula [3c], the formula [3d], the formula [3e] from the viewpoint of easy synthesis and ease of polymerization reactivity when producing a polymer.
- the structure represented by the formula [3f] or the formula [3g] is preferable.
- a structure represented by the formula [3a], a formula [3e], a formula [3f] or a formula [3g] is more preferable, and a formula [3a], a formula [3e] or a formula [3f] is particularly preferable.
- Or it is Formula [3g].
- the tetracarboxylic dianhydride represented by the formula [3] is preferably 1 mol% or more of the entire component (c). More preferred is 5 mol% or more, and particularly preferred is 10 mol% or more.
- Z 1 formula [3e] using the equation [3f] or tetracarboxylic acid dianhydride represented by the formula [3] is a structure of formula [3 g]
- the amount used, (c) the entire component It is preferable to set it as 20 mol% or more, More preferably, it is 30 mol% or more.
- all of the component (c) may be a tetracarboxylic dianhydride represented by the formula [3] in which Z 1 is a structure of the formula [3e], the formula [3f] or the formula [3g].
- Examples of the component (c) other than the tetracarboxylic dianhydride represented by the formula [3] include the following tetracarboxylic acid compounds, tetracarboxylic dianhydrides, and tetracarboxylic acid dihalide compounds.
- the component (c) is the solubility of the polymer having the repeating unit represented by the formula [1] in the solvent, the coating property of the liquid crystal aligning agent, the orientation of the liquid crystal when it is used as the liquid crystal alignment film, the voltage holding ratio, the accumulation.
- One type or a mixture of two or more types can be used depending on the characteristics such as charge.
- a polyimide precursor having a repeating unit represented by the formula [1] can be produced by polymerizing such components (a), (b) and (c).
- a polyamic acid having a repeating unit represented by the formula [1] can be produced.
- the polyamic acid ester which has a repeating unit shown by Formula [1] can be manufactured by converting the carboxyl group of the obtained polyamic acid which has a repeating unit shown by Formula [1] into ester.
- the polyamic acid having the repeating unit represented by the formula [1] and the polyamic acid ester having the repeating unit represented by the formula [1] are cyclized (imidized) to repeat the compound represented by the formula [1].
- a polyimide having units is obtained.
- the repeating unit represented by the formula [1] is composed of the component (a) and the component (b).
- the component (b) and the component (c) constitute a polyimide precursor or a repeating unit of polyimide.
- the polyimide precursor and the repeating unit of polyimide composed of the component (b) and the component (c) can be represented by, for example, the following formula [8].
- a 1 is a group derived from the component (a) which is a raw material
- C 1 , C 2 and A 2 are groups derived from the component (b) which is a raw material.
- C 1 , C 2 , and A 2 are groups derived from the component (b) as a raw material
- Z 1 is a group derived from the component (c) as a raw material.
- the repeating unit represented by the formula [1] of the polymer having the repeating unit represented by the formula [1] has one type each of C 1 , C 2 , A 1 and A 2 and the same formula [1]. Only the repeating unit shown may be sufficient, and C 1 , C 2 , A 1 and A 2 may be plural types, and may be a repeating unit represented by plural types of formula [1].
- the repeating unit represented by the formula [8] possessed by the polymer having the repeating unit represented by the formula [1] is the same as each of C 1 , C 2 , A 2 , R 41 and R 42 . Only a repeating unit represented by the formula [8] may be used, or a plurality of C 1 , C 2 , A 2 , R 41 and R 42 may be used, and a plurality of repeating units represented by the formula [8] may be used.
- the reaction of component (a), component (b) and component (c) is usually carried out in an organic solvent.
- the organic solvent used at that time is not particularly limited as long as the produced polyimide precursor is dissolved.
- Specific examples include N, N-dimethylformamide, N, N-dimethylacetamide, N-methyl-2-pyrrolidone, N-methylcaprolactam, dimethylsulfoxide, tetramethylurea, pyridine, dimethylsulfone, hexamethylsulfoxide, ⁇ - Butyrolactone, isopropyl alcohol, methoxymethylpentanol, dipentene, ethyl amyl ketone, methyl nonyl ketone, methyl ethyl ketone, methyl isoamyl ketone, methyl isopropyl ketone, methyl cellosolve, ethyl cellosolve, methyl cellosolve acetate, ethyl cellosolve
- Examples of the order of reacting the component (a), the component (b), and the component (c) include a method in which the component (a) and the component (b) are reacted and then the component (c) is added and reacted. It is done. By making it react in this way, the polyimide precursor which has the repeating unit shown by the formula [1] obtained, the repeating unit shown by the formula [1], and the repeating unit shown by the formula [8] were combined at random. Since it becomes a random copolymer, it is preferable.
- the step of reacting the component (a) with the component (b) to obtain a urea polymer composed of the repeating unit represented by the formula [1] the reaction of the component (b) with the component (c) 8] to obtain a polyimide precursor composed of a repeating unit represented by formula [1], and then from the urea-based polymer composed of the repeating unit represented by formula [1] and the repeating unit represented by formula [8].
- the resulting polymer having the repeating unit represented by the formula [1] has a structure like a block copolymer of polyurea and polyimide precursor, that is, the above random copolymer.
- each Compared to the coalescence, each has a polymer structure composed of a urea polymer and a polyimide precursor having a higher degree of polymerization. In this case, problems such as poor solubility and poor applicability when used as a liquid crystal aligning agent may occur.
- the temperature at which the component (a), the component (b) and the component (c) are reacted can be selected from -20 ° C to 150 ° C, but is preferably in the range of -5 ° C to 100 ° C. .
- the reaction can be carried out at an arbitrary concentration. However, if the concentration is too low, it is difficult to obtain a polyimide precursor having a repeating unit represented by the high molecular weight formula [1]. The viscosity becomes too high, and uniform stirring becomes difficult. Therefore, the concentration of the total amount of component (a), component (b) and component (c) is preferably 1 to 50% by mass, more preferably 5 to 30% by mass in the reaction solution.
- the initial stage of the reaction can be performed at a high concentration, and then an organic solvent can be added.
- the proportion of the component (a) in the total amount of the component (a) and the component (c) is preferably 20 mol% to 60 mol% in order to achieve both voltage holding ratio and residual DC. This is because if the proportion of the component (a) is too small, the voltage holding ratio may be lowered during low-temperature firing, and if it is too large, residual DC tends to accumulate.
- the polyamic acid having a repeating unit represented by the above formula [1] which is a polyimide precursor and the polyamic acid ester having a repeating unit represented by the above formula [1] are ring-closed (imidized) to form the formula [1
- the polyimide which has a repeating unit shown by this can be obtained.
- the ring closure rate (also referred to as imidation rate) of the amic acid group is 50. Must be less than%.
- the imidation rate as used in this specification is a ratio of the imide group which occupies for the total amount of the imide group and carboxyl group derived from tetracarboxylic dianhydride.
- Examples of the method for imidizing the polyimide precursor include thermal imidization in which the polyimide precursor solution is heated as it is or catalytic imidization in which a catalyst is added to the polyimide precursor solution.
- the temperature is 100 ° C. to 400 ° C., preferably 120 ° C. to 250 ° C., and it is preferable to carry out while removing water generated by the imidation reaction from the system.
- the catalyst imidation of the polyimide precursor can be performed by adding a basic catalyst and an acid anhydride to the polyimide precursor solution and stirring at -20 to 250 ° C, preferably 0 to 180 ° C.
- the amount of the basic catalyst is 0.5 to 30 mol times, preferably 2 to 20 mol times of the amic acid group, and the amount of the acid anhydride is 1 to 50 mol times, preferably 3 to 30 mol of the amido acid group. Is double.
- the basic catalyst include pyridine, triethylamine, trimethylamine, tributylamine, and trioctylamine. Among them, pyridine is preferable because it has an appropriate basicity for proceeding with the reaction.
- Examples of the acid anhydride include acetic anhydride, trimellitic anhydride, pyromellitic anhydride, and the like. Among them, use of acetic anhydride is preferable because purification after completion of the reaction is facilitated.
- the imidization rate by catalytic imidation can be controlled by adjusting the amount of catalyst, reaction temperature, and reaction time.
- the reaction solution may be poured into a solvent and precipitated.
- the solvent used for precipitation include methanol, ethanol, isopropyl alcohol, acetone, hexane, butyl cellosolve, heptane, methyl ethyl ketone, methyl isobutyl ketone, toluene, benzene, and water.
- the polymer that has been introduced into the solvent and precipitated can be recovered by filtration, and then dried at normal temperature or under reduced pressure at room temperature or by heating.
- the solvent at this time include alcohols, ketones, and hydrocarbons, and it is preferable to use three or more kinds of solvents selected from these because purification efficiency is further increased.
- the molecular weight of the polyimide precursor having the repeating unit represented by the above formula [1] used in the present invention and the polyimide having the repeating unit represented by the above formula [1] and having an imidation ratio of less than 50% is determined therefrom.
- the weight average molecular weight measured by GPC (Gel Permeation Chromatography) method is 5,000 to 1,000,000. More preferably, it is 10,000 to 150,000.
- the compounding ratio of the polyimide with a rate of less than 50% is not particularly limited, for example, a polyimide precursor having a repeating unit represented by the above formula [1] and an imidation ratio having a repeating unit represented by the above formula [1] Is less than 50%
- the total amount of polyimide is 0.1 to 30% by mass, preferably 3 to 10% by mass.
- the liquid crystal aligning agent used for manufacture of a liquid crystal aligning film has a polyimide precursor in which a polymer component has a repeating unit shown by said Formula [1], and a repeating unit shown by said Formula [1]. Only a polyimide having an imidation ratio of less than 50% may be used, or other polymers other than these may be mixed. In that case, the content of the other polymer is 0.5 to 15% by mass, preferably 1 to 10% by mass, based on the total amount of the polymer components.
- Other polymers include polyimide precursors and polyimides that do not have the repeating unit represented by the above formula [1].
- an acrylic polymer, a methacryl polymer, polystyrene, polyamide, polysiloxane, etc. are mentioned.
- the solvent contained in the liquid crystal aligning agent dissolves a polyimide precursor having a repeating unit represented by the above formula [1] and a polyimide having a repeating unit represented by the above formula [1] and having an imidization ratio of less than 50%.
- the solvent contained in the liquid crystal aligning agent preferably has a solvent content of 70 to 99.9% by mass from the viewpoint of forming a uniform liquid crystal alignment film by coating. This content can be appropriately changed depending on the film thickness of the target liquid crystal alignment film.
- liquid crystal aligning agent an organic solvent that improves the coating properties and surface smoothness of the liquid crystal aligning film when the liquid crystal aligning agent is applied, that is, a poor solvent can be used as long as the effects of the present invention are not impaired.
- the poor solvent for improving the coating property and surface smoothness include ethanol, isopropyl alcohol, 1-butanol, 2-butanol, isobutyl alcohol, tert-butyl alcohol, 1-pentanol, 2-pentanol, 3 -Pentanol, 2-methyl-1-butanol, isopentyl alcohol, tert-pentyl alcohol, 3-methyl-2-butanol, neopentyl alcohol, 1-hexanol, 2-methyl-1-pentanol, 2-methyl- 2-pentanol, 2-ethyl-1-butanol, 1-heptanol, 2-heptanol, 3-heptanol, 1-octanol, 2-octanol, 2-ethyl-1-hexanol, cyclohexanol, 1-methylcyclohexanol, 2-methylcyclohexanol 3-methylcyclohexanol, 1,2-ethanedi
- These poor solvents may be used alone or in combination.
- it is preferably 5 to 80% by mass, more preferably 20 to 60% by mass, based on the total organic solvent contained in the liquid crystal aligning agent.
- the liquid crystal aligning agent is selected from the group consisting of a crosslinkable compound having an epoxy group, an isocyanate group, an oxetane group or a cyclocarbonate group, a hydroxyl group, a hydroxyalkyl group and a lower alkoxyalkyl group, unless the effects of the present invention are impaired. It is also possible to add a crosslinkable compound having at least one substituent or a crosslinkable compound having a polymerizable unsaturated bond. It is necessary to have two or more of these substituents and polymerizable unsaturated bonds in the crosslinkable compound.
- crosslinkable compound having an epoxy group or an isocyanate group examples include bisphenolacetone glycidyl ether, phenol novolac epoxy resin, cresol novolac epoxy resin, triglycidyl isocyanurate, tetraglycidylaminodiphenylene, tetraglycidyl-m-xylenediamine, tetra Glycidyl-1,3-bis (aminoethyl) cyclohexane, tetraphenyl glycidyl ether ethane, triphenyl glycidyl ether ethane, bisphenol hexafluoroacetodiglycidyl ether, 1,3-bis (1- (2,3-epoxypropoxy)- 1-trifluoromethyl-2,2,2-trifluoromethyl) benzene, 4,4-bis (2,3-epoxypropoxy) octafluorobiphenyl Triglycidyl-p-amin
- the crosslinkable compound having an oxetane group is a crosslinkable compound having at least two oxetane groups represented by the following formula [4].
- crosslinkable compounds represented by the formulas [4a] to [4k] published on pages 58 to 59 of International Publication No. WO2011 / 132751 (published 2011.10.27).
- the crosslinkable compound having a cyclocarbonate group is a crosslinkable compound having at least two cyclocarbonate groups represented by the following formula [5].
- crosslinkable compounds represented by the formulas [5-1] to [5-42] described on pages 76 to 82 of International Publication No. WO2012 / 01132751 (2012.2.2 publication). It is done.
- Examples of the crosslinkable compound having at least one substituent selected from the group consisting of a hydroxyl group and an alkoxyl group include an amino resin having a hydroxyl group or an alkoxyl group, such as a melamine resin, a urea resin, a guanamine resin, and a glycoluril.
- a melamine derivative, a benzoguanamine derivative, or glycoluril in which a hydrogen atom of an amino group is substituted with a methylol group, an alkoxymethyl group, or both can be used.
- the melamine derivative or benzoguanamine derivative can exist as a dimer or a trimer. These preferably have an average of 3 to 6 methylol
- Examples of such melamine derivatives or benzoguanamine derivatives include MX-750, which has an average of 3.7 substituted methoxymethyl groups per triazine ring, and an average of 5. methoxymethyl groups per triazine ring.
- Examples of the benzene or phenolic compound having a hydroxyl group or an alkoxyl group include 1,3,5-tris (methoxymethyl) benzene, 1,2,4-tris (isopropoxymethyl) benzene, 1,4-bis ( sec-butoxymethyl) benzene or 2,6-dihydroxymethyl-p-tert-butylphenol.
- crosslinkable compound having a polymerizable unsaturated bond examples include trimethylolpropane tri (meth) acrylate, pentaerythritol tri (meth) acrylate, dipentaerythritol penta (meth) acrylate, and tri (meth) acryloyloxyethoxytrimethylol.
- Crosslinkable compounds having three polymerizable unsaturated groups in the molecule such as propane or glycerin polyglycidyl ether poly (meth) acrylate, ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, tetraethylene glycol di (Meth) acrylate, polyethylene glycol di (meth) acrylate, propylene glycol di (meth) acrylate, polypropylene glycol di (meth) acrylate, butylene glycol Rudi (meth) acrylate, neopentyl glycol di (meth) acrylate, ethylene oxide bisphenol A type di (meth) acrylate, propylene oxide bisphenol type di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, glycerin Di (meth) acrylate, pentaerythritol di (meth) acrylate, ethylene glycol diglycidyl
- E 1 represents a cyclohexane ring, bicyclohexane ring, a benzene ring, a biphenyl ring, a terphenyl ring, a naphthalene ring, a fluorene ring, a group selected from the group consisting of an anthracene ring or phenanthrene ring
- E 2 Represents a group selected from the following formula [7a] or [7b], and n represents an integer of 1 to 4.
- crosslinkable compound used for a liquid crystal aligning agent may be one type, and may combine two or more types.
- the content of the crosslinkable compound in the liquid crystal aligning agent is preferably 0.1 to 150 parts by mass with respect to 100 parts by mass of all the polymer components.
- the amount is more preferably 0.1 to 100 parts by weight, and most preferably 1 to 50 parts by weight, based on 100 parts by weight of all polymer components.
- a compound that promotes charge transfer in a liquid crystal alignment film and promotes charge release of a liquid crystal cell using the liquid crystal alignment film when a liquid crystal alignment film using the liquid crystal alignment treatment agent using the composition of the present invention is formed. It is preferable to add nitrogen-containing heterocyclic amine compounds represented by the formulas [M1] to [M156], which are described on pages 69 to 73 of International Publication No. WO2011 / 132751 (published 2011.10.27). .
- This amine compound may be added directly to the composition, but it may be added after a solution having a concentration of 0.1% by mass to 10% by mass, preferably 1% by mass to 7% by mass with an appropriate solvent.
- the solvent is not particularly limited as long as it is an organic solvent that dissolves the specific polyimide polymer described above.
- the liquid crystal aligning agent can contain a compound that improves the uniformity of the film thickness and surface smoothness of the liquid crystal aligning film when the liquid crystal aligning agent is applied, as long as the effects of the present invention are not impaired. Furthermore, you may contain the compound etc. which improve the adhesiveness of a liquid crystal aligning film and a board
- Examples of compounds that improve the film thickness uniformity and surface smoothness of the liquid crystal alignment film include fluorine-based surfactants, silicone-based surfactants, and nonionic surfactants.
- F-top EF301, EF303, EF352 (above, manufactured by Tochem Products), MegaFuck F171, F173, R-30 (above, manufactured by Dainippon Ink), Florard FC430, FC431 (or more) And Asahi Guard AG710, Surflon S-382, SC101, SC102, SC103, SC104, SC105, SC106 (above, manufactured by Asahi Glass Co., Ltd.).
- the use ratio of these surfactants is preferably 0.01 to 2 parts by mass, more preferably 0.01 to 1 part by mass with respect to 100 parts by mass of all the polymer components contained in the liquid crystal aligning agent. is there.
- Specific examples of the compound that improves the adhesion between the liquid crystal alignment film and the substrate include the following functional silane-containing compounds and epoxy group-containing compounds.
- the amount is preferably 0.1 to 30 parts by mass, more preferably 1 to 20 parts per 100 parts by mass of all the polymer components contained in the liquid crystal aligning agent. Part by mass. If it is less than 0.1 part by mass, the effect of improving the adhesion cannot be expected, and if it exceeds 30 parts by mass, the storage stability of the liquid crystal aligning agent may be deteriorated.
- the effect of the present invention is impaired. If it is within the range, a dielectric material or a conductive material for changing the electrical characteristics such as the dielectric constant and conductivity of the liquid crystal alignment film may be added.
- such a liquid crystal aligning agent is applied on a substrate and then baked to obtain a liquid crystal aligning film having an imidization ratio of 50 to 70%.
- a glass substrate, a silicon wafer, a plastic substrate such as an acrylic substrate or a polycarbonate substrate, or the like can be used depending on the target device. From the viewpoint of simplifying the process, it is preferable to use a substrate on which an ITO (Indium Tin Oxide) electrode or the like for driving the liquid crystal is formed.
- an opaque substrate such as a silicon wafer can be used if only one substrate is used, and a material that reflects light such as aluminum can be used as an electrode in this case.
- a plastic substrate or the like which is a substrate having low heat resistance can also be used.
- the method of applying the liquid crystal aligning agent to the substrate is not particularly limited, but industrially, by dipping method, roll coater method, slit coater method, spinner method, spray method, screen printing, offset printing, flexographic printing, or inkjet method, etc.
- the method of performing is common. You may use these according to the objective.
- the firing conditions are such that the liquid crystal alignment film obtained after firing has an imidization ratio of 50 to 70%.
- the firing temperature is 210 ° C. or lower, preferably 120 to 200 ° C.
- the firing time is, for example, 5 minutes to 2 hours, preferably 10 minutes to 30 minutes.
- a plastic substrate with low heat resistance can be used.
- Examples of the heating means for performing firing include a thermal circulation oven or an IR (infrared) oven. If the thickness of the liquid crystal alignment film obtained by firing is too thick, it is disadvantageous in terms of power consumption of the liquid crystal display element. If it is too thin, the reliability of the liquid crystal display element may be lowered. More preferably, it is 10 to 100 nm.
- the liquid crystal alignment film obtained by baking is treated by rubbing or irradiation with polarized ultraviolet rays.
- polarized ultraviolet rays In the case of vertical alignment, etc., it can be used as a liquid crystal alignment film without alignment treatment.
- the liquid crystal aligning agent containing the polyimide precursor which has a repeating unit shown by the said Formula [1], and the polyimide which has a repeating unit shown by the said Formula [1], and an imidation ratio is less than 50%.
- a liquid crystal alignment film having an imidization ratio of 50 to 60% obtained by coating the substrate on the substrate and baking it has a low imidation ratio, a large amount of carboxyl groups, and a repeating unit represented by the formula [1]. For this reason, as shown in the examples described later, the residual DC is low and the voltage holding ratio is high.
- the liquid crystal display element of the present invention is a liquid crystal display element obtained by applying and baking a liquid crystal aligning agent by the above-described method to obtain a substrate with a liquid crystal alignment film, and then preparing a liquid crystal cell by a known method.
- a liquid crystal display element obtained by applying and baking a liquid crystal aligning agent by the above-described method to obtain a substrate with a liquid crystal alignment film, and then preparing a liquid crystal cell by a known method.
- two substrates arranged to face each other a liquid crystal layer provided between the substrates, and a method for producing the liquid crystal alignment film of the present invention provided between the substrate and the liquid crystal layer.
- a liquid crystal display device comprising a liquid crystal cell having a liquid crystal alignment film formed.
- a liquid crystal display element of the present invention a twisted nematic (TN) method, a vertical alignment (VA) method, a horizontal alignment (IPS: In-Plane Switching) method, an OCB alignment (OCB).
- TN twisted nematic
- VA vertical alignment
- IPS In-Plane Switching
- OCB OCB alignment
- a method for manufacturing a liquid crystal cell prepare a pair of substrates on which a liquid crystal alignment film is formed, spray spacers on the liquid crystal alignment film of one substrate, and place the other side of the liquid crystal alignment film on the other side. And a method of sealing the substrate by injecting liquid crystal under reduced pressure, or a method of sealing the substrate by bonding the liquid crystal after dropping the liquid crystal on the liquid crystal alignment film surface on which the spacers are dispersed.
- liquid crystal examples include a positive liquid crystal having a positive dielectric anisotropy and a negative liquid crystal having a negative dielectric anisotropy.
- a positive liquid crystal having a positive dielectric anisotropy examples include MLC-2003, MLC-6608, MLC-6609 manufactured by Merck & Co., Inc. Etc. can be used.
- the liquid crystal alignment film of the present invention has a liquid crystal layer between a pair of substrates provided with electrodes, and contains a polymerizable compound that is polymerized by at least one of active energy rays and heat between the pair of substrates. It is also preferably used for a liquid crystal display element produced by a step of polymerizing a polymerizable compound by disposing a liquid crystal composition and applying a voltage between electrodes while at least one of irradiation with active energy rays and heating.
- ultraviolet rays are suitable as the active energy ray.
- the wavelength of ultraviolet rays is 300 to 400 nm, preferably 310 to 360 nm. In the case of polymerization by heating, the heating temperature is 40 to 120 ° C, preferably 60 to 80 ° C.
- the above liquid crystal display element controls the pretilt of liquid crystal molecules by a PSA (Polymer Sustained Alignment) method.
- a PSA method using active energy rays a small amount of a photopolymerizable compound, for example, a photopolymerizable monomer is mixed in a liquid crystal material, a liquid crystal cell is assembled, and a predetermined voltage is applied to the liquid crystal layer.
- the photopolymerizable compound is polymerized by irradiating it with active energy rays such as ultraviolet rays, and the pretilt of the liquid crystal molecules is controlled by the produced polymer.
- the pretilt of the liquid crystal molecules can be adjusted by controlling the electric field formed in the liquid crystal layer. it can.
- the PSA method does not require a rubbing process and is suitable for forming a vertical alignment type liquid crystal layer in which it is difficult to control the pretilt by the rubbing process.
- the production of the PSA type liquid crystal cell is the same as described above.
- a pair of substrates on which a liquid crystal alignment film is formed is prepared, spacers are dispersed on the liquid crystal alignment film of one substrate, and the liquid crystal alignment film surface is on the inside.
- the other substrate is bonded and the liquid crystal is injected under reduced pressure to seal, or the liquid crystal is dropped on the liquid crystal alignment film surface on which the spacers are dispersed, and then the substrate is bonded and sealed.
- the liquid crystal is mixed with a polymerizable compound that is polymerized by irradiation with heat or active energy rays.
- the polymerizable compound include compounds having at least one polymerizable unsaturated group such as an acrylate group or a methacrylate group in the molecule.
- the polymerizable compound is preferably 0.01 to 10 parts by mass, more preferably 0.1 to 5 parts by mass with respect to 100 parts by mass of the liquid crystal component.
- the polymerizable compound When the polymerizable compound is less than 0.01 part by mass, the polymerizable compound does not polymerize and the orientation of the liquid crystal cannot be controlled, and when it exceeds 10 parts by mass, the amount of unreacted polymerizable compound increases and the liquid crystal display The burn-in characteristic of the element is deteriorated.
- the polymerizable compound is polymerized by applying heat or active energy rays while applying an AC or DC voltage to the liquid crystal cell. Thereby, the alignment of the liquid crystal molecules can be controlled.
- the liquid crystal alignment film of the present invention has a liquid crystal layer between a pair of substrates provided with electrodes, and a polymerizable group that is polymerized by at least one of active energy rays and heat between the pair of substrates. It can also be used for a liquid crystal display device manufactured through a step of polymerizing a polymerizable group while disposing a liquid crystal alignment film containing a polymer and applying a voltage between electrodes (SC-PVA).
- ultraviolet rays are suitable as the active energy ray.
- the wavelength of ultraviolet rays is 300 to 400 nm, preferably 310 to 360 nm. In the case of polymerization by heating, the heating temperature is 40 to 120 ° C, preferably 60 to 80 ° C.
- a method of adding a compound containing this polymerizable group to the liquid crystal aligning agent can be mentioned.
- a polyimide having a repeating unit represented by the above formula [1] and having an imidization ratio of less than 50% include a polymerizable group.
- liquid crystal alignment film on one substrate is formed in the same manner as described above.
- a liquid crystal cell can be manufactured by a method in which the substrate is attached and sealed after dropping.
- the orientation of the liquid crystal molecules can be controlled by irradiating the liquid crystal cell with heat or active energy rays while applying an AC or DC voltage.
- the liquid crystal display device manufactured using the liquid crystal alignment film of the present invention has a low residual DC and a high voltage holding ratio, and thus has excellent reliability, and has a large screen and a high-definition liquid crystal. It can be suitably used for a television.
- a lightweight plastic or the like can be used as the substrate, and the weight of the liquid crystal display element can be reduced.
- the measurement method performed in this example will be described below.
- the molecular weights of polyamic acid and polyimide were determined by measuring the polyamic acid and polyimide with a GPC (room temperature gel permeation chromatography) apparatus, and calculating the number average molecular weight and weight average molecular weight as polyethylene glycol and polyethylene oxide equivalent values.
- GPC device Showa Denko GPC-101, Column: Shodex column (KD-803, KD-805 in series) Column temperature: 50 ° C Eluent: N, N′-dimethylformamide (as additives, lithium bromide-hydrate (LiBr ⁇ H 2 O) is 30 mmol / L, phosphoric acid / anhydrous crystal (o-phosphoric acid) is 30 mmol / L, Tetrahydrofuran (THF) 10ml / L) Flow rate: 1.0 ml / standard sample for preparing a calibration curve: TSK standard polyethylene oxide (molecular weight: about 900,000, 150,000, 100,000, 30,000) manufactured by Tosoh Corporation and polyethylene glycol (manufactured by Polymer Laboratories) (Molecular weight about 12,000, 4,000, 1,000)
- the imidation ratio of polyimide was measured as follows.
- x is the proton peak integrated value derived from the NH group of the amic acid
- y is the peak integrated value of the reference proton
- ⁇ is one NH group proton of the amic acid in the case of polyamic acid (imidation rate is 0%). The number ratio of the reference protons.
- polymer solution E having a repeating unit represented by the above formula [1] and having an imidization rate of 100% (Polyimide solution) (polymer concentration 15% by mass).
- Example 1 Preparation of liquid crystal aligning agent and production of liquid crystal cell
- NMP and BCS were added and stirred, and the polymer was 6 mass%, NMP was 64 mass%, and BCS was It prepared so that it might become 30 mass%.
- This solution was pressure filtered through a membrane filter having a pore size of 1 ⁇ m to obtain a liquid crystal aligning agent.
- the obtained liquid crystal aligning agent was spin-coated on a glass substrate with an ITO electrode, dried on an 80 ° C. hot plate for 5 minutes, and then baked in an IR oven at 180 ° C. for 15 minutes to form a coating film having a film thickness of 100 nm.
- a (liquid crystal alignment film) was formed to obtain a substrate with a liquid crystal alignment film.
- Two substrates with this liquid crystal alignment film are prepared, a spacer of 4 ⁇ m is sprayed on the surface of one liquid crystal alignment film, a sealant is printed thereon, and the other substrate has a liquid crystal alignment film surface.
- the sealing agent was cured to produce an empty cell.
- Liquid crystal MLC-6608 manufactured by Merck Japan Co., Ltd.
- Example 2 and Comparative Examples 1 to 3 Liquid crystal alignment in the same manner as in Example 1 except that the polymer solutions B to E obtained in Synthesis Example 2 and Comparative Synthesis Examples 1 to 3 were used instead of the polymer solution A obtained in Synthesis Example 1, respectively. An agent, a liquid crystal alignment film, and a liquid crystal cell were obtained.
- Example 3 A liquid crystal aligning agent, a liquid crystal alignment film, and a liquid crystal cell were obtained in the same manner as in Example 1 except that the firing temperature was 200 ° C.
- Example 4 NMP and BCS were added to the polymer solution A obtained in Synthesis Example 1 and stirred to prepare a polymer of 3.5% by mass, NMP of 66.5% by mass, and BCS of 30% by mass. This solution was filtered under pressure through a membrane filter having a pore size of 1 ⁇ m, stored at ⁇ 15 ° C. for 48 hours, and then evaluated for ink jet coating properties.
- HIS-200 manufactured by Hitachi Plant Technology
- Example 2 Application was performed on an ITO (indium tin oxide) vapor-deposited substrate cleaned with pure water and IPA at a nozzle pitch of 0.423 mm, a scan pitch of 0.5 mm, and an application rate of 40 mm / sec. The film is then left for 60 seconds, dried on a hot plate at 80 ° C. for 5 minutes, and then baked in an IR oven at 180 ° C. for 15 minutes to form a coating film (liquid crystal alignment film) having a film thickness of 100 nm. A substrate with a film was obtained, and a liquid crystal cell was obtained in the same manner as in Example 1.
- ITO indium tin oxide
- This substrate with a liquid crystal alignment film was combined with a liquid crystal alignment film surface inside, with a 6 ⁇ m spacer in between, and the periphery was adhered with a sealant to produce an empty cell.
- the polymerizable compound represented by the following formula [9] was added to nematic liquid crystal (MLC-6608) (manufactured by Merck Japan) by 100% by mass of nematic liquid crystal (MLC-6608) by vacuum injection into this empty cell.
- MLC-6608 nematic liquid crystal
- MLC-6608 nematic liquid crystal
- the response speed of the liquid crystal before and after UV irradiation of this liquid crystal cell was measured.
- T90 ⁇ T10 from 90% transmittance to 10% transmittance was measured.
- the response speed of the liquid crystal cell after the ultraviolet irradiation was faster than that of the liquid crystal cell before the ultraviolet irradiation, so that it was confirmed that the alignment direction of the liquid crystal was controlled. Further, in any liquid crystal cell, it was confirmed by observation with a polarizing microscope (ECLIPSE E600WPOL) (manufactured by Nikon Corporation) that the liquid crystal was uniformly aligned.
- ECLIPSE E600WPOL polarizing microscope
- the imidization ratio of the liquid crystal alignment film was measured when the substrate with the liquid crystal alignment film was obtained.
- the method for measuring the imidation ratio of the liquid crystal alignment film is as follows. A liquid crystal aligning agent is spin-coated on a glass substrate with an ITO electrode, dried on a hot plate at 80 ° C. for 5 minutes, and then baked in an IR oven to form a coating film (liquid crystal alignment film) having a film thickness of 100 nm. Thus, a substrate with a liquid crystal alignment film was obtained. This liquid crystal alignment film was shaved off with a cutter knife, and the imidization rate was measured by KBr method with FT-IR.
- the imidation ratio was 50 to 70% using the liquid crystal aligning agents of Examples 1 to 4 containing the polyimide precursor having the repeating unit represented by the formula [1].
- the voltage holding ratio was high and the residual DC was small.
- the voltage holding ratio was high, but the residual DC was high.
- the residual DC was small in the liquid crystal cell which has the liquid crystal aligning film which does not have the repeating unit represented by Formula [1] of the comparative example 2, and consists only of polyamic acid, the voltage holding rate was low.
- the voltage holding ratio was high, but the residual DC was large.
- the electrical characteristics such as residual DC and voltage holding ratio can be measured, it can be said that the measured liquid crystal alignment film has good liquid crystal alignment.
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Abstract
Description
1. 下記式[1]で示される繰り返し単位を有するポリイミド前駆体及び下記式[1]で示される繰り返し単位を有しイミド化率が50%未満であるポリイミドから選択される少なくとも一種の重合体を含有する液晶配向剤を、基板に塗布した後、焼成することにより、イミド化率が50~70%の液晶配向膜を得ることを特徴とする液晶配向膜の製造方法。 This invention which solves the said subject makes the following a summary.
1. Contains at least one polymer selected from a polyimide precursor having a repeating unit represented by the following formula [1] and a polyimide having a repeating unit represented by the following formula [1] and having an imidation ratio of less than 50% A method for producing a liquid crystal alignment film, characterized in that a liquid crystal alignment film having an imidization ratio of 50 to 70% is obtained by applying a liquid crystal aligning agent to the substrate and then baking the liquid crystal aligning agent.
(a)成分:分子内にイソシアネート基を2個含有する化合物
(b)成分:分子内に1級又は2級のアミノ基を2個含有する化合物
(c)成分:テトラカルボン酸誘導体 4). The polymer is obtained by reacting the following components (a), (b) and (c): ~ 3. The manufacturing method of the liquid crystal aligning film as described in any one of these.
(A) Component: Compound containing two isocyanate groups in the molecule (b) Component: Compound containing two primary or secondary amino groups in the molecule (c) Component: Tetracarboxylic acid derivative
本発明の液晶配向膜の製造方法は、上記式[1]で示される繰り返し単位を有するポリイミド前駆体及び上記式[1]で示される繰り返し単位を有しイミド化率が50%未満であるポリイミドから選択される少なくとも一種の重合体を含有する液晶配向剤を、基板に塗布した後、焼成することにより、イミド化率が50~70%の液晶配向膜を得るものである。 The present invention is described in detail below.
The method for producing a liquid crystal alignment film of the present invention includes a polyimide precursor having a repeating unit represented by the formula [1] and a polyimide having a repeating unit represented by the formula [1] and an imidation ratio of less than 50%. A liquid crystal alignment film having an imidation ratio of 50 to 70% is obtained by applying a liquid crystal aligning agent containing at least one polymer selected from the above to a substrate and then baking it.
A2としては、(b)成分の化合物に由来する2価の有機基が挙げられる。(b)成分の具体例としては、上記式[2a]で示される化合物が挙げられる。
A 2 includes a divalent organic group derived from the component (b) compound. Specific examples of the component (b) include compounds represented by the above formula [2a].
A-1:2,4-ジイソシアン酸トリレン (Diisocyanate)
A-1: Tolylene 2,4-diisocyanate
B-1:1,2,3,4-シクロブタンテトラカルボン酸二無水物 (Tetracarboxylic dianhydride)
B-1: 1,2,3,4-cyclobutanetetracarboxylic dianhydride
C-1:1-アミノ-3-アミノメチル-3,5,5-トリメチルシクロヘキサン
C-2:N-(3-ピコリル)-3,5-ジアミノベンズアミド
C-3:1,3-ジアミノ-4-{4-(4-n-ヘプチルシクロヘキシル)フェノキシ}ベンゼン (Diamine compound)
C-1: 1-amino-3-aminomethyl-3,5,5-trimethylcyclohexane C-2: N- (3-picolyl) -3,5-diaminobenzamide C-3: 1,3-diamino-4 -{4- (4-n-heptylcyclohexyl) phenoxy} benzene
NMP:N-メチル-2-ピロリドン
BCS:ブチルセロソルブ (Organic solvent)
NMP: N-methyl-2-pyrrolidone BCS: Butyl cellosolve
(ポリマーの分子量測定)
ポリアミック酸及びポリイミドの分子量は、該ポリアミック酸やポリイミドをGPC(常温ゲル浸透クロマトグラフィー)装置によって測定し、ポリエチレングリコール、ポリエチレンオキシド換算値として数平均分子量と重量平均分子量を算出した。
GPC装置:昭和電工社製 GPC-101、
カラム:Shodex社製カラム(KD-803、KD-805の直列)
カラム温度:50℃
溶離液:N,N’-ジメチルホルムアミド(添加剤として、臭化リチウム-水和物(LiBr・H2O)が30mmol/L、リン酸・無水結晶(o-リン酸)が30mmol/L、テトラヒドロフラン(THF)が10ml/L)
流速:1.0ml/分
検量線作成用標準サンプル:東ソー社製 TSK 標準ポリエチレンオキサイド(分子量 約900,000、150,000、100,000、30,000)、及び、ポリマーラボラトリー社製 ポリエチレングリコール(分子量 約12,000、4,000、1,000) The measurement method performed in this example will be described below.
(Measurement of molecular weight of polymer)
The molecular weights of polyamic acid and polyimide were determined by measuring the polyamic acid and polyimide with a GPC (room temperature gel permeation chromatography) apparatus, and calculating the number average molecular weight and weight average molecular weight as polyethylene glycol and polyethylene oxide equivalent values.
GPC device: Showa Denko GPC-101,
Column: Shodex column (KD-803, KD-805 in series)
Column temperature: 50 ° C
Eluent: N, N′-dimethylformamide (as additives, lithium bromide-hydrate (LiBr · H 2 O) is 30 mmol / L, phosphoric acid / anhydrous crystal (o-phosphoric acid) is 30 mmol / L, Tetrahydrofuran (THF) 10ml / L)
Flow rate: 1.0 ml / standard sample for preparing a calibration curve: TSK standard polyethylene oxide (molecular weight: about 900,000, 150,000, 100,000, 30,000) manufactured by Tosoh Corporation and polyethylene glycol (manufactured by Polymer Laboratories) (Molecular weight about 12,000, 4,000, 1,000)
ポリイミドのイミド化率は次のようにして測定した。 (Measurement of imidization ratio of polyimide)
The imidation ratio of polyimide was measured as follows.
イミド化率(%)=(1-α・x/y)×100 20 mg of polyimide powder was placed in an NMR sample tube, and 0.53 ml of deuterated dimethyl sulfoxide (DMSO-d 6 , 0.05% TMS (tetramethylsilane) mixture) was added and completely dissolved. This solution was measured for proton NMR at 500 MHz with an NMR measuring instrument (JNM-ECA500) manufactured by JEOL Datum. The imidation rate is determined based on protons derived from structures that do not change before and after imidation as reference protons, and the peak integrated value of these protons and proton peaks derived from NH groups of amic acid appearing in the vicinity of 9.5 ppm to 10.0 ppm. It calculated | required by following Formula using the integrated value.
Imidization rate (%) = (1−α · x / y) × 100
A-1(1.56g,9.00mmol)、C-1(1.53g、8,98mmol)、C-2(1.30g、5.36mmol)、C-3(1.37g、3.59mmol)をNMP(23g)中で混合し40℃で15時間反応させた後、B-1(1.65g,8.46mmol)、NMP(19g)を添加し、さらに6時間反応させポリマー溶液A(上記式[1]で示される繰り返し単位を有するポリアミック酸の溶液)(ポリマー濃度15質量%)を得た。このポリマーの数平均分子量は16,020、重量平均分子量は49,319であった。 <Synthesis Example 1>
A-1 (1.56 g, 9.00 mmol), C-1 (1.53 g, 8,98 mmol), C-2 (1.30 g, 5.36 mmol), C-3 (1.37 g, 3.59 mmol) ) Was mixed in NMP (23 g) and reacted at 40 ° C. for 15 hours, then B-1 (1.65 g, 8.46 mmol) and NMP (19 g) were added, and the mixture was further reacted for 6 hours to react with polymer solution A ( A solution of a polyamic acid having a repeating unit represented by the above formula [1]) (polymer concentration 15% by mass) was obtained. The number average molecular weight of this polymer was 16,020, and the weight average molecular weight was 49,319.
A-1(0.783g,4.50mmol)、C-1(1.53g、8,98mmol)、C-2(1.30g、5.36mmol)、C-3(1.37g、3.59mmol)をNMP(19g)中で混合し40℃で15時間反応させた後、B-1(2.63g,13.4mmol)、NMP(23g)を添加し、さらに6時間反応させポリマー溶液B(上記式[1]で示される繰り返し単位を有するポリアミック酸の溶液)(ポリマー濃度15質量%)を得た。このポリマーの数平均分子量は11,555、重量平均分子量は37,656であった。 <Synthesis Example 2>
A-1 (0.783 g, 4.50 mmol), C-1 (1.53 g, 8,98 mmol), C-2 (1.30 g, 5.36 mmol), C-3 (1.37 g, 3.59 mmol) ) Was mixed in NMP (19 g) and reacted at 40 ° C. for 15 hours, then B-1 (2.63 g, 13.4 mmol) and NMP (23 g) were added, and the mixture was further reacted for 6 hours to react with polymer solution B ( A solution of a polyamic acid having a repeating unit represented by the above formula [1]) (polymer concentration 15% by mass) was obtained. The number average molecular weight of this polymer was 11,555, and the weight average molecular weight was 37,656.
A-1(3.82g,21.9mmol)、C-1(1.87g、10.9mmol)、C-2(1.59g、6.59mmol)、C-3(1.67g、4.38mmol)をNMP(50g)中で混合した後、40℃で15時間反応させポリマー溶液C(ポリウレアの溶液)(ポリマー濃度15質量%)を得た。このポリマーの数平均分子量は12,731、重量平均分子量は32,967であった。 <Comparative Synthesis Example 1>
A-1 (3.82 g, 21.9 mmol), C-1 (1.87 g, 10.9 mmol), C-2 (1.59 g, 6.59 mmol), C-3 (1.67 g, 4.38 mmol) ) Was mixed in NMP (50 g) and reacted at 40 ° C. for 15 hours to obtain a polymer solution C (polyurea solution) (polymer concentration: 15% by mass). The number average molecular weight of this polymer was 12,731, and the weight average molecular weight was 32,967.
B-1(3.35g,17.0mmol)、C-1(1.53g、8,98mmol)、C-2(1.30g、5.36mmol)、C-3(1.37g、3.59mmol)をNMP(42g)中で混合した後、40℃で15時間反応させ、ポリマー溶液D(ポリアミック酸の溶液)(ポリマー濃度15質量%)を得た。このポリマーの数平均分子量は14,833、重量平均分子量は38,984であった。 <Comparative Synthesis Example 2>
B-1 (3.35 g, 17.0 mmol), C-1 (1.53 g, 8,98 mmol), C-2 (1.30 g, 5.36 mmol), C-3 (1.37 g, 3.59 mmol) ) Was mixed in NMP (42 g) and then reacted at 40 ° C. for 15 hours to obtain a polymer solution D (polyamic acid solution) (polymer concentration: 15% by mass). The number average molecular weight of this polymer was 14,833, and the weight average molecular weight was 38,984.
合成例1に記載のポリマー溶液A(20g)にNMPを加え濃度が6質量%になるように希釈した後、イミド化触媒として無水酢酸(3.65g)、ピリジン(1.70g)を加え、50℃で3時間反応させた。この反応溶液をメタノール(200g)に注ぎ、生成した沈殿物を濾別した。この沈殿物をメタノールで洗浄し、100℃で減圧乾燥し白色粉末を得た。このポリイミドのイミド化率は100%であり、数平均分子量は13,084、重量平均分子量は40,857であった。 <Comparative Synthesis Example 3>
After adding NMP to the polymer solution A (20 g) described in Synthesis Example 1 and diluting to a concentration of 6% by mass, acetic anhydride (3.65 g) and pyridine (1.70 g) were added as imidization catalysts, The reaction was carried out at 50 ° C. for 3 hours. The reaction solution was poured into methanol (200 g), and the produced precipitate was separated by filtration. This precipitate was washed with methanol and dried under reduced pressure at 100 ° C. to obtain a white powder. The imidation ratio of this polyimide was 100%, the number average molecular weight was 13,084 and the weight average molecular weight was 40,857.
合成例1で得られたポリマー溶液Aに、NMP、BCSを加えて攪拌し、ポリマーが6質量%、NMPが64質量%、BCSが30質量%になるよう調製した。この溶液を細孔径1μmのメンブランフィルタで加圧濾過し、液晶配向剤を得た。 <Example 1> Preparation of liquid crystal aligning agent and production of liquid crystal cell To polymer solution A obtained in Synthesis Example 1, NMP and BCS were added and stirred, and the polymer was 6 mass%, NMP was 64 mass%, and BCS was It prepared so that it might become 30 mass%. This solution was pressure filtered through a membrane filter having a pore size of 1 μm to obtain a liquid crystal aligning agent.
合成例1で得られたポリマー溶液Aのかわりに、合成例2及び比較合成例1~3で得られたポリマー溶液B~Eをそれぞれ用いた以外は、実施例1と同様にして、液晶配向剤、液晶配向膜及び液晶セルを得た。 <Example 2 and Comparative Examples 1 to 3>
Liquid crystal alignment in the same manner as in Example 1 except that the polymer solutions B to E obtained in Synthesis Example 2 and Comparative Synthesis Examples 1 to 3 were used instead of the polymer solution A obtained in Synthesis Example 1, respectively. An agent, a liquid crystal alignment film, and a liquid crystal cell were obtained.
焼成温度を200℃とした以外は、実施例1と同様にして、液晶配向剤、液晶配向膜及び液晶セルを得た。 <Example 3>
A liquid crystal aligning agent, a liquid crystal alignment film, and a liquid crystal cell were obtained in the same manner as in Example 1 except that the firing temperature was 200 ° C.
焼成温度を230℃とした以外は、実施例1と同様にして、液晶配向剤、液晶配向膜及び液晶セルを得た。 <Comparative example 4>
A liquid crystal aligning agent, a liquid crystal aligning film and a liquid crystal cell were obtained in the same manner as in Example 1 except that the baking temperature was 230 ° C.
合成例1で得られたポリマー溶液Aに、NMP、BCSを加えて攪拌し、ポリマーが3.5質量%、NMPが66.5質量%、BCSが30質量%になるよう調製した。この溶液を細孔径1μmのメンブランフィルタで加圧濾過し、-15℃にて48時間保管した後、インクジェット塗布性の評価を行った。インクジェット塗布機には、HIS-200(日立プラントテクノロジー社製)を用いた。塗布は、純水及びIPAにて洗浄を行ったITO(酸化インジウムスズ)蒸着基板上に、ノズルピッチ0.423mm、スキャンピッチ0.5mm、塗布速度40mm/秒にて行なった。その後60秒放置し、80℃のホットプレート上で5分間乾燥させた後、180℃のIR式オーブンで15分間焼成を行い、膜厚100nmの塗膜(液晶配向膜)を形成させて液晶配向膜付き基板を得、実施例1と同様にして、液晶セルを得た。 <Example 4>
NMP and BCS were added to the polymer solution A obtained in Synthesis Example 1 and stirred to prepare a polymer of 3.5% by mass, NMP of 66.5% by mass, and BCS of 30% by mass. This solution was filtered under pressure through a membrane filter having a pore size of 1 μm, stored at −15 ° C. for 48 hours, and then evaluated for ink jet coating properties. As the ink jet coater, HIS-200 (manufactured by Hitachi Plant Technology) was used. Application was performed on an ITO (indium tin oxide) vapor-deposited substrate cleaned with pure water and IPA at a nozzle pitch of 0.423 mm, a scan pitch of 0.5 mm, and an application rate of 40 mm / sec. The film is then left for 60 seconds, dried on a hot plate at 80 ° C. for 5 minutes, and then baked in an IR oven at 180 ° C. for 15 minutes to form a coating film (liquid crystal alignment film) having a film thickness of 100 nm. A substrate with a film was obtained, and a liquid crystal cell was obtained in the same manner as in Example 1.
実施例1~4及び比較例1~4で得られた液晶セルに、80℃の温度下で1Vの電圧を60μs印加し、50ms後の電圧を測定して、電圧がどのくらい保持できているかを電圧保持率として評価した。結果を表1に示す。 <Measurement of voltage holding ratio>
A voltage of 1 V was applied to the liquid crystal cells obtained in Examples 1 to 4 and Comparative Examples 1 to 4 at a temperature of 80 ° C. for 60 μs, and the voltage after 50 ms was measured to determine how much the voltage was maintained. The voltage holding rate was evaluated. The results are shown in Table 1.
実施例1~4及び比較例1~4で得られた液晶セルに、30Hz、6Vppの交流電圧、及び1Vの直流電圧を印加し、23℃の温度下で24時間駆動させた。その後フリッカを評価し、その強度が最小となる印加電圧を残留DCとした(フリッカ消去法)。結果を表1に示す。 <Measurement of residual DC>
To the liquid crystal cells obtained in Examples 1 to 4 and Comparative Examples 1 to 4, 30 Hz, an AC voltage of 6 Vpp, and a DC voltage of 1 V were applied and driven at a temperature of 23 ° C. for 24 hours. Thereafter, flicker was evaluated, and an applied voltage at which the intensity was minimized was defined as residual DC (flicker erasing method). The results are shown in Table 1.
実施例1で得られたポリマー溶液A、実施例2で得られたポリマー溶液Bを細孔径1μmのメンブランフィルタで加圧濾過し、-15℃にて48時間保管した溶液を用いて、液晶セルの作製及び液晶配向性の評価(PSAセル)を行った。この溶液を、純水及びIPAにて洗浄した中心に10×10mmのパターン間隔20μmのITO電極付き基板(縦40mm×横30mm、厚さ0.7mm)と中心に10×40mmのITO電極付き基板(縦40mm×横30mm、厚さ0.7mm)のITO面にスピンコートし、80℃のホットプレート上で5分間乾燥させた後、180℃のIR式オーブンで15分間焼成を行い、膜厚100nmの塗膜(液晶配向膜)を形成させて液晶配向膜付き基板を得た。塗膜面を純水にて洗浄した後、熱循環型クリーンオーブン中にて100℃で15分間加熱処理をして、液晶配向膜付き基板を得た。 <Preparation of liquid crystal cell and evaluation of liquid crystal alignment (PSA cell)>
Using a solution obtained by pressure-filtering the polymer solution A obtained in Example 1 and the polymer solution B obtained in Example 2 through a membrane filter having a pore diameter of 1 μm and storing at −15 ° C. for 48 hours, a liquid crystal cell And evaluation of liquid crystal orientation (PSA cell) were performed. This solution was washed with pure water and IPA at the center with a 10 × 10 mm substrate with an ITO electrode having a pattern spacing of 20 μm (length 40 mm × width 30 mm, thickness 0.7 mm) and a substrate with an ITO electrode 10 × 40 mm at the center. After spin-coating on the ITO surface (length 40 mm x width 30 mm, thickness 0.7 mm), drying on an 80 ° C hot plate for 5 minutes, firing in an IR oven at 180 ° C for 15 minutes, A 100 nm coating film (liquid crystal alignment film) was formed to obtain a substrate with a liquid crystal alignment film. After the coated surface was washed with pure water, it was heat-treated at 100 ° C. for 15 minutes in a heat circulation type clean oven to obtain a substrate with a liquid crystal alignment film.
実施例1~4及び比較例1~4において、液晶配向膜付き基板を得た段階で、液晶配向膜のイミド化率を測定した。液晶配向膜のイミド化率の測定方法は以下である。液晶配向剤をITO電極付きガラス基板にスピンコートし、80℃のホットプレート上で5分間乾燥させた後、IR式オーブンで焼成を行い、膜厚100nmの塗膜(液晶配向膜)を形成させて液晶配向膜付き基板を得た。この液晶配向膜をカッターナイフで削り取り、FT-IRにてKBr法によりイミド化率の測定を行なった。 <Measurement of imidation ratio of liquid crystal alignment film>
In Examples 1 to 4 and Comparative Examples 1 to 4, the imidization ratio of the liquid crystal alignment film was measured when the substrate with the liquid crystal alignment film was obtained. The method for measuring the imidation ratio of the liquid crystal alignment film is as follows. A liquid crystal aligning agent is spin-coated on a glass substrate with an ITO electrode, dried on a hot plate at 80 ° C. for 5 minutes, and then baked in an IR oven to form a coating film (liquid crystal alignment film) having a film thickness of 100 nm. Thus, a substrate with a liquid crystal alignment film was obtained. This liquid crystal alignment film was shaved off with a cutter knife, and the imidization rate was measured by KBr method with FT-IR.
Claims (15)
- 下記式[1]で示される繰り返し単位を有するポリイミド前駆体及び下記式[1]で示される繰り返し単位を有しイミド化率が50%未満であるポリイミドから選択される少なくとも一種の重合体を含有する液晶配向剤を、基板に塗布した後、焼成することにより、イミド化率が50~70%の液晶配向膜を得ることを特徴とする液晶配向膜の製造方法。
- 前記焼成を、210℃以下で行うことを特徴とする請求項1に記載の液晶配向膜の製造方法。 The method for producing a liquid crystal alignment film according to claim 1, wherein the baking is performed at 210 ° C. or lower.
- 前記重合体が、下記式[2]で示される側鎖を有することを特徴とする請求項1又は2に記載の液晶配向膜の製造方法。
- 前記重合体が、下記の(a)成分、(b)成分及び(c)成分を反応させて得られることを特徴とする請求項1~3のいずれか一項に記載の液晶配向膜の製造方法。
(a)成分:分子内にイソシアネート基を2個含有する化合物
(b)成分:分子内に1級又は2級のアミノ基を2個含有する化合物
(c)成分:テトラカルボン酸誘導体 The production of the liquid crystal alignment film according to any one of claims 1 to 3, wherein the polymer is obtained by reacting the following components (a), (b) and (c): Method.
(A) Component: Compound containing two isocyanate groups in the molecule (b) Component: Compound containing two primary or secondary amino groups in the molecule (c) Component: Tetracarboxylic acid derivative - 前記(b)成分が、前記式[2]で示される側鎖を有する化合物であることを特徴とする請求項4に記載の液晶配向膜の製造方法。 The method for producing a liquid crystal alignment film according to claim 4, wherein the component (b) is a compound having a side chain represented by the formula [2].
- 前記(b)成分が、下記式[2a]で示される化合物であることを特徴とする請求項4に記載の液晶配向膜の製造方法。
- 前記(c)成分が、下記式[3]で示されるテトラカルボン酸二無水物であることを特徴とする請求項4~6のいずれか一項に記載の液晶配向膜の製造方法。
- 液晶配向剤中の前記重合体が0.1~30質量%であることを特徴とする請求項1~7のいずれか一項に記載の液晶配向膜の製造方法。 8. The method for producing a liquid crystal alignment film according to claim 1, wherein the polymer in the liquid crystal alignment agent is 0.1 to 30% by mass.
- 前記塗布を、インクジェット法で行うことを特徴とする請求項1~8のいずれか一項に記載の液晶配向膜の製造方法。 The method for producing a liquid crystal alignment film according to any one of claims 1 to 8, wherein the coating is performed by an inkjet method.
- 請求項1~9のいずれか一項に記載の液晶配向膜の製造方法により製造されたことを特徴とする液晶配向膜。 A liquid crystal alignment film manufactured by the method for manufacturing a liquid crystal alignment film according to any one of claims 1 to 9.
- 下記式[1]で示される繰り返し単位を有するポリイミドを含有し、イミド化率が50~70%であることを特徴とする液晶配向膜。
- 電極を備えた一対の基板の間に液晶層を有してなり、前記一対の基板の間に活性エネルギー線及び熱の少なくとも一方により重合する重合性化合物を含む液晶組成物を配置し、前記電極間に電圧を印加しつつ前記重合性化合物を重合させる工程を経て製造される液晶表示素子に用いられることを特徴とする請求項10又は11に記載の液晶配向膜。 A liquid crystal composition comprising a liquid crystal layer between a pair of substrates provided with electrodes and comprising a polymerizable compound that is polymerized by at least one of active energy rays and heat is disposed between the pair of substrates, and the electrodes 12. The liquid crystal alignment film according to claim 10, wherein the liquid crystal alignment film is used for a liquid crystal display device manufactured through a step of polymerizing the polymerizable compound while applying a voltage therebetween.
- 電極を備えた一対の基板の間に液晶層を有してなり、前記一対の基板の間に活性エネルギー線及び熱の少なくとも一方により重合する重合性基を含む液晶配向膜を配置し、前記電極間に電圧を印加しつつ前記重合性基を重合させる工程を経て製造される液晶表示素子に用いられることを特徴とする請求項10又は11に記載の液晶配向膜。 A liquid crystal layer between a pair of substrates provided with electrodes, and a liquid crystal alignment film containing a polymerizable group that is polymerized by at least one of active energy rays and heat between the pair of substrates; 12. The liquid crystal alignment film according to claim 10, wherein the liquid crystal alignment film is used for a liquid crystal display device produced through a step of polymerizing the polymerizable group while applying a voltage therebetween.
- 請求項10~13のいずれか一項に記載の液晶配向膜を有することを特徴とする液晶表示素子。 A liquid crystal display element comprising the liquid crystal alignment film according to any one of claims 10 to 13.
- 下記式[1]で表される繰り返し単位を有するポリイミド前駆体を含有することを特徴とする液晶配向剤。
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CN201480020966.XA CN105122128B (en) | 2013-02-13 | 2014-02-12 | The manufacture method of liquid crystal orientation film, liquid crystal orientation film, liquid crystal represent element and aligning agent for liquid crystal |
KR1020157024894A KR102172134B1 (en) | 2013-02-13 | 2014-02-12 | Production method for liquid-crystal alignment film, liquid-crystal alignment film, liquid-crystal display element, and liquid-crystal alignment agent |
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WO2021199974A1 (en) * | 2020-03-30 | 2021-10-07 | 日産化学株式会社 | Liquid crystal alignment agent, liquid crystal alignment film, and liquid crystal display element |
CN113635632A (en) * | 2018-07-25 | 2021-11-12 | 日东电工株式会社 | Optical film, method for producing same, polarizing plate, and image display device |
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CN113635632A (en) * | 2018-07-25 | 2021-11-12 | 日东电工株式会社 | Optical film, method for producing same, polarizing plate, and image display device |
CN113635632B (en) * | 2018-07-25 | 2023-06-06 | 日东电工株式会社 | Optical film, method for producing the same, polarizing plate, and image display device |
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