WO2014180322A1 - Power unit of hydraulic pumping unit and corresponding hydraulic pumping unit - Google Patents
Power unit of hydraulic pumping unit and corresponding hydraulic pumping unit Download PDFInfo
- Publication number
- WO2014180322A1 WO2014180322A1 PCT/CN2014/077034 CN2014077034W WO2014180322A1 WO 2014180322 A1 WO2014180322 A1 WO 2014180322A1 CN 2014077034 W CN2014077034 W CN 2014077034W WO 2014180322 A1 WO2014180322 A1 WO 2014180322A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- sucker rod
- hydraulic
- unit
- control
- pump
- Prior art date
Links
- 238000005086 pumping Methods 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 claims abstract description 10
- 230000033001 locomotion Effects 0.000 claims abstract description 8
- 230000008569 process Effects 0.000 claims abstract description 8
- 230000001174 ascending effect Effects 0.000 claims abstract description 7
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 239000003921 oil Substances 0.000 claims description 16
- 238000006073 displacement reaction Methods 0.000 claims description 15
- 239000010720 hydraulic oil Substances 0.000 claims description 7
- 238000005381 potential energy Methods 0.000 description 11
- 238000004064 recycling Methods 0.000 description 6
- 230000008859 change Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003129 oil well Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B9/00—Piston machines or pumps characterised by the driving or driven means to or from their working members
- F04B9/08—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid
- F04B9/10—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B47/00—Pumps or pumping installations specially adapted for raising fluids from great depths, e.g. well pumps
- F04B47/02—Pumps or pumping installations specially adapted for raising fluids from great depths, e.g. well pumps the driving mechanisms being situated at ground level
- F04B47/04—Pumps or pumping installations specially adapted for raising fluids from great depths, e.g. well pumps the driving mechanisms being situated at ground level the driving means incorporating fluid means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/002—Hydraulic systems to change the pump delivery
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/12—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00 by varying the length of stroke of the working members
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/22—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00 by means of valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/16—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/14—Energy-recuperation means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/2053—Type of pump
- F15B2211/20546—Type of pump variable capacity
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/2053—Type of pump
- F15B2211/20569—Type of pump capable of working as pump and motor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/20576—Systems with pumps with multiple pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/70—Output members, e.g. hydraulic motors or cylinders or control therefor
- F15B2211/705—Output members, e.g. hydraulic motors or cylinders or control therefor characterised by the type of output members or actuators
- F15B2211/7051—Linear output members
- F15B2211/7052—Single-acting output members
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/70—Output members, e.g. hydraulic motors or cylinders or control therefor
- F15B2211/76—Control of force or torque of the output member
- F15B2211/761—Control of a negative load, i.e. of a load generating hydraulic energy
Definitions
- the present invention relates to an oil recovery apparatus, and more particularly to a power unit of a hydraulic pumping unit and a hydraulic pumping unit including the power unit. Background technique
- the beam pumping unit is usually It is called “the hoe machine”.
- the beam pumping unit is mainly composed of a beam-linkage-crank mechanism, a reduction gearbox, a three-phase dissimilar motor and auxiliary equipment.
- the overall efficiency is relatively low, the power factor is relatively small, and the power consumption is high.
- such a beam pumping unit is bulky, has low energy efficiency, high cost, low output, and is inconvenient to install and maintain.
- Chinese patent CN202181885U discloses a hydraulic pumping unit having a secondary control hydraulic unit, a cylinder controlled by a secondary control hydraulic unit to drive the sucker rod to reciprocate, and a cylinder rod for setting the cylinder (ie, , the stroke of the sucker rod), the isoelectric motor connected to the secondary control hydraulic unit, the potential energy accumulator connected to the isoelectric motor drive (preferably in the form of a flywheel), and the signal based on the sensor described above
- a secondary control hydraulic unit controller that controls the forward and reverse movement of the hydraulic unit.
- the stroke and speed can be flexibly controlled according to the characteristics of the well, so that the oil can be fully recovered, the output can be increased, and the potential energy can be stored and subsequently released, thereby reducing the power loss. Increased production efficiency.
- the flywheel, the miscible motor and the secondary control hydraulic unit share one shaft.
- the secondary control hydraulic unit acts as a motor to rotate the flywheel to convert the gravitational potential energy of the sucker rod or the like into the rotational kinetic energy of the flywheel. Therefore, the energy conversion efficiency mainly depends on the range of the rotational speed of the flywheel.
- the flywheel is mechanically coupled to the motor, and the gp, flywheel and motor rotor must rotate at the same time. Therefore, the range of speed variation of a flywheel that is critical to energy recycling efficiency is directly limited by the speed range of the motor. It is because of this The reason is that the motor is expected to have a large speed variation range. Since the homogenous motor has a strictly fixed speed, an isoelectric motor is selected as described above. However, for heterogeneous motors, the range of speed variations allowed is also limited, thus greatly limiting the energy recycling efficiency.
- a power unit of a hydraulic pumping unit comprising:
- a sucker rod driving device for driving the reciprocating motion of the sucker rod
- variable pump driven by the motor, the variable pump is hydraulically coupled to the sucker rod drive; hydraulically coupled to the secondary hydraulic control unit of the sucker rod drive;
- the transmission is connected to an accumulator of the secondary hydraulic control unit
- the secondary control hydraulic unit acts as a motor-driven accumulator to store energy during the descent rod lowering process, and is driven by the accumulator during the ascending rod ascending to drive the pumping as a pump A second control device of the rod drive.
- the secondary hydraulic control unit is a two-way plunger pump; and/or the accumulator is a flywheel; and/or the sucker rod drive comprises a cylinder or a hydraulic winch.
- the first control device is a first control valve hydraulically connected to the variable pump; and/or the second control device is a second control hydraulically connected to the secondary hydraulic control unit Valve.
- the first and second control valves are a proportional pressure reducing valve or a proportional switching valve or a combination of a common electromagnetic switching valve and a pressure valve.
- the direction in which the sucker rod driving device pulls the sucker rod is in line with the moving direction of the sucker rod.
- the power unit further includes a control pump that supplies a control oil to the secondary hydraulic control unit through the first control valve to the variable pump, and the control pump is coupled to the variable pump, and The motor and the variable pump are arranged coaxially.
- a check valve is provided between the variable pump and the sucker rod driving device to allow only hydraulic oil to flow from the variable pump to the sucker rod driving device; and/or in the second A hydraulically controlled check valve is disposed between the secondary control hydraulic unit and the sucker rod driving device, and the hydraulically controlled check valve is adapted to remain open during a normal lowering operation of the sucker rod during shutdown and abnormal conditions Hydraulic oil is prevented from flowing from the sucker rod driving device to the secondary control hydraulic unit.
- the senor is an analog quantity sensor or consists of an upper proximity switch and a lower proximity switch.
- the power unit further includes a hydraulic shunt motor adapted to simultaneously drive a plurality of sucker rod drive devices.
- a hydraulic pumping unit comprising at least one of the power units.
- the power unit according to the present invention is only connected to the secondary hydraulic control unit by disengaging the flywheel from the motor, which expands the range of speed variation of the flywheel, thereby improving energy recycling efficiency and allowing the flywheel to have a small size.
- This design is simple and reliable, and allows the use of low-cost motors, which further reduces equipment costs.
- Fig. 1 shows a simplified diagram of a power unit of a hydraulic pumping unit in accordance with an exemplary embodiment of the present invention.
- Figure 2 shows another implementation of the sucker rod drive of the power unit of the hydraulic pumping unit example. detailed description
- FIG. 1 shows a simplified diagram of a power unit 100 of a hydraulic pumping unit in accordance with an exemplary embodiment of the present invention.
- the power unit 100 includes: a motor 1; a variable pump 2 that is drivingly coupled to the motor 1 to be driven by the motor 1; a secondary control hydraulic unit 3; and a transmission connection with the secondary control hydraulic unit 3
- the flywheel 4 rotating with the secondary control hydraulic unit 3
- the sucker rod driving device 5 for driving the sucker rod (not shown) to reciprocate
- the sensor 6 for setting the stroke of the sucker rod
- the sensor 6 for setting the stroke of the sucker rod
- the first control valve 7 controls the variable pump 2 according to a signal from the sensor 6, and a second control valve 8, which controls the secondary control hydraulic unit 3 based on a signal from the sensor 6.
- the sucker rod drive 5 is hydraulically driven by a drive hydraulic line 9 connected thereto, and is connected to a variable pump hydraulic line 91 and connection of the P port of the variable pump 2
- the secondary control hydraulic unit hydraulic line 92 to the P port of the secondary control hydraulic unit 3 is commonly connected to the drive hydraulic line 9.
- the second control valve 8 controls the secondary control hydraulic unit 3 based on the signal from the sensor 6, to change the operation mode of the secondary control hydraulic unit 3 as a motor, and at this time secondary control
- the hydraulic unit 3 uses the sucker rod and the gravitational potential energy of the structural member of the sucker rod driving device 5 that moves downward together with the sucker rod to output torque at the output end to drive the flywheel 4 to accelerate rotation.
- the first control valve 7 also controls the variable pump 2 based on the signal from the sensor 6 in the process, preferably the displacement of the variable pump 2 is zero, i.e. the variable pump 2 is switched off.
- the second control valve 8 changes the operation mode of the secondary control hydraulic unit 3 as a pump based on the signal from the sensor 6, while the first control valve 7 is based on the sensor
- the signal of 6 causes the variable pump 2 to be turned on and operates with a certain displacement, so that the motor 1 and the flywheel 4 act as a power source to respectively drive the variable pump 2 and the secondary control hydraulic unit 3 operating as a pump at this time to drive the sucker rod drive
- the device 5 drives the sucker rod to raise the oil.
- variable pump 2 can be turned off and on by the control of the first control valve 7 and can be changed
- the secondary control hydraulic unit 3 can be operated as a pump or a motor by the control of the second control valve 8. Therefore, the gravity rod of the sucker rod and the structural component of the sucker rod driving device 5 moving downward together with the sucker rod can be fully utilized by the flywheel 4 to drive the sucker rod to rise together with the motor 1, thereby greatly saving the motor 1 Energy consumption.
- the motor 1 can be either an ordinary motor or a slip motor.
- the secondary control hydraulic unit 3 is preferably a two-way plunger pump, and the operation mode can be changed under the action of the second control valve 8, and is driven at the input end (ie, driven by the flywheel 4) as a pump during normal operation.
- the variable pump 2 drives the sucker rod to raise the pumping oil, and when the sucker rod descends to generate the potential energy, the secondary control hydraulic unit 3 uses the potential energy as a motor to output the torque at the output end, so as to drive the flywheel 4 to accelerate the rotation, the purpose is Storing this gravitational potential provides a portion of the power for the subsequent ascending motion of the sucker rod.
- the power unit 100 further includes a control pump 10 for controlling the variable pump 2 by supplying the control oil to the variable pump 2 through the first control valve 7, and supplying the control oil to the secondary control hydraulic unit 3 through the second control valve 8.
- the operation mode of the hydraulic unit 3 is controlled twice.
- the variable pump 2, the control pump 10, and the output of the secondary control hydraulic unit 3, that is, their P ports are also connected to the pressure relief valves 11, 12, 13, respectively, to prevent excessive pressure.
- the control pump 10 is drivingly coupled to the variable pump 2.
- the drive shaft between motor 1, variable pump 2, and control pump 10 always rotates in the same direction, as indicated by the clockwise arrow in Figure 1. Of course, it is also possible to rotate in a counterclockwise direction.
- a check valve 93 is provided in the variable pump hydraulic line 91, which only allows hydraulic oil to flow from the variable pump 2 to the drive hydraulic line 9 during operation.
- a pilot operated check valve 94 is provided in the secondary control hydraulic unit hydraulic line 92.
- the hydraulic control check valve 94 is in an open state by the hydraulic control mode in the normal descending state of the sucker rod, thereby allowing the hydraulic oil to be in any direction between the secondary control hydraulic unit 3 and the sucker rod driving device 5 according to the operating state. Flow, and in an abnormal situation, can be switched to a state in which hydraulic oil is not allowed to flow from the sucker rod driving device 5 to the secondary control hydraulic unit 3, thereby preventing the sucker rod and the sucker rod driving device 5 from being pumped The safety problem caused by the unexpected drop in structural components that move together with the rod.
- the sucker rod driving device 5 includes a cylinder 51, the oil
- the cylinder 51 is fixedly mounted to a cylinder bracket (not shown) or directly mounted on an oil well tree (not shown).
- the cylinder 51 has an open upper end and a closed bottom end.
- the lower end of the cylinder piston rod 52 is oil-tightly and slidably disposed in the cylinder 51.
- the upper end of the cylinder piston rod 52 extends beyond the cylinder 51 and is mounted with a pulley block 53 (
- the pulley block 53 includes a fixed shaft 531 fixedly coupled to the upper end of the cylinder rod 52.
- the cylinder rod 52 is perpendicular to the fixed shaft 531.
- the fixed shaft 531 is mounted with a movable pulley 532 rotatable therearound, and the movable pulley 532 is wound with a traction member 54, such as a wire rope or a belt.
- the first end 541 of the traction member 54 is fixed to the cylinder bracket or other stationary structure, and the second end 542 is wound around the movable pulley 532 and fixedly coupled to the sucker rod (for example, by the suspension cable 55) to drive the sucker rod to reciprocate.
- the stroke of the sucker rod is twice the stroke of the cylinder rod 52, so that the cylinder 51 can be greatly shortened without the stroke of the rod.
- the length of the cylinder rod 52 which reduces the height and overall weight of the equipment, is convenient for transportation and on-site installation and debugging, and is suitable for places with poor natural conditions such as offshore platforms, deserts, snow, etc., and improves the stability of the structure, so that More resistant to the wind.
- the fixed shaft 531 is not limited to one
- the movable pulley 532 is not limited to one, and may be, for example, two movable pulleys respectively provided at both ends of the fixed shaft 531.
- a combination of a plurality of fixed shafts and more moving pulleys can be employed to achieve different multiple strokes.
- a combination of a fixed pulley and a movable pulley can also be used.
- the present invention employs the pulley block 53 to achieve the extension of the stroke, but the present invention is not limited thereto.
- Other forms of runners such as sprocket sets, pulley sets, etc., can be used with the present invention to achieve similar results.
- the direction in which the pulling member 54 pulls the sucker rod is arranged in a direction in which the sucker rod moves. On the straight line, this ensures that the sucker rod of the downhole pump can work for a long time and prolongs the service life.
- the sensor 6 is preferably a displacement sensor, such as an angle encoder or a rotary encoder.
- the angle encoder or rotary encoder can be mounted on the pulley block 53, for example, mounted on the movable pulley 532, and the linear displacement of the traction member 54 is obtained by detecting the number of revolutions of the movable pulley 532 to obtain the stroke of the sucker rod.
- the sensor 6 can also be other displacement sensors for directly determining the linear displacement of the traction member 54, i.e., setting the stroke of the sucker rod, such as a magnetic induction detecting device, such as two normally closed or normally open types spaced apart from each other.
- the proximity switch such as the upper proximity switch 61 and the lower proximity switch 62 in FIG. The distance between the two proximity switches determines the stroke of the sucker rod.
- the sensor 6 can also be an analog sensor, in which case not only the limit position and direction of travel of the sucker rod can be determined, but also the exact position of the sucker rod at any time can be determined, so that theoretically any of the maximum stroke range can be The position changes the stroke.
- the sucker rod driving device of the present invention can also adopt the structural form shown in Fig. 2.
- the sucker rod driving device 5' includes a cylinder 51' and a cylinder piston rod 52' that reciprocates up and down within the cylinder 51'.
- the cylinder 51' is supported on the cylinder bracket 56.
- the upper end of the cylinder piston rod 52' divides the cylinder 51' into upper and lower chambers, the upper chamber is connected to the first hydraulic line 95, and the lower chamber is connected to the second hydraulic line 96.
- the lower end of the cylinder piston rod 52' is connected to the sucker rod.
- the cylinder bracket 56 is provided with a sensor 6', an upper proximity switch 61' and a lower proximity switch 62', for setting the stroke of the cylinder piston rod 52, (i.e., the sucker rod).
- the sucker rod driving device of the present invention may also be a hydraulic winch that pulls the sucker rod up and down by the cable or belt of the hydraulic winch.
- the first control valve 7 is only used to control the opening and closing of the variable pump 2, at which time the first control valve 7 can be any suitable device capable of controlling the opening and closing of the variable pump 2. .
- the first control valve 7 can adjust the displacement of the variable pump 2 in addition to the opening and closing of the variable pump 2, and at this time, the first control valve 7 can be, for example, a proportional valve, such as a proportional pressure reducing valve, A proportional directional control valve or the like has a proportional electromagnet 71. Based on a signal transmitted from the sensor 6, it is determined whether or not the proportional electromagnet is energized, so that the variable pump 2 can be controlled to be turned on and off.
- the displacement of the variable pump 2 can be adjusted, thereby changing the moving speed of the sucker rod.
- the first control valve 7 can also be realized by a common electromagnetic reversing valve or a pressure valve or a combination thereof, in which case the speed cannot be electrically adjusted, but can be adjusted manually.
- the second control valve 8 is preferably a proportional valve, such as a proportional pressure reducing valve, a proportional directional valve, etc., which has two proportional electromagnets 81, 82, and energizes different proportional electromagnets according to signals transmitted from the sensor 6, thereby
- the operation mode of the secondary control hydraulic unit 3 is switched, for example, the operation mode of the two-way plunger pump is switched.
- the displacement of the two-way plunger pump can be changed, thereby changing the moving speed of the sucker rod.
- the second control valve 8 can also be realized by a common electromagnetic reversing valve or a pressure valve or a combination thereof, in which case the speed cannot be electrically adjusted, but can be manually adjusted.
- the power unit 100 further includes a fuel tank for supplying oil to the variable pump 2, the control pump 10, the secondary control hydraulic unit 3, and the like.
- a fuel tank for supplying oil to the variable pump 2, the control pump 10, the secondary control hydraulic unit 3, and the like.
- all components requiring oil supply are connected to a common tank for further simplification of construction and cost reduction.
- a duty cycle is described based on the power unit 100 shown in Fig. 1: Initially, the cylinder rod 52 is at the bottom dead center of its stroke, and the sensor 6 produces a signal at which the cylinder rod 52 is at the bottom dead center.
- the first control valve 7 receives the signal from the sensor 6 to turn on the variable pump 2
- the second control valve 8 receives the signal from the sensor 6 to make the secondary control hydraulic unit 3 act as a pump, but at this time the flywheel 4 is at rest. Therefore, the secondary control hydraulic unit 3 does not actually operate as a pump.
- the cylinder piston rod 52 is actually moved upward only by the variable pump 2.
- the sensor 6 When the cylinder rod 52 is raised to the top dead center of its stroke, the sensor 6 generates a signal that the cylinder rod 52 reaches the top dead center, the next one will move downward, and the first control valve 7 receives the signal from the sensor 6 to make the variable pump The displacement of 2 is zero, and the second control valve 8 receives the signal from the sensor 6 to cause the secondary control hydraulic unit 3 to change its mode of operation to function as a motor, while opening the pilot check valve 94.
- the secondary control hydraulic unit 3 converts the gravitational potential energy generated by the cylinder piston rod 52 and the structural member that moves with the cylinder rod 52 to its output end to accelerate the rotation of the flywheel 4 to store the gravitational potential energy.
- the sensor 6 When the cylinder rod 52 is lowered to the bottom dead center of its stroke, the sensor 6 generates a signal that the cylinder rod 52 reaches the bottom dead center, the next one will move upward, and the first control valve 7 receives the signal from the sensor 6 to make the variable pump 2 Turning on, the second control valve 8 receives a signal from the sensor 6 to cause the secondary control hydraulic unit 3 to change its mode of operation to function as a pump.
- the motor 1 and the rotating flywheel 4 act as a power source to drive the variable pump 2 and the secondary control hydraulic unit 3, respectively, to make the cylinder rod 52 upward. Exercise. After that, it will run again and again.
- the gravitational potential energy generated by the cylinder piston rod 52 and the structural components moving up with the cylinder rod 52 is stored by the flywheel 4, and is then used to drive the cylinder rod 52 upwardly, thereby maximizing By using the potential energy, energy is saved.
- the two-way plunger pump when the secondary control hydraulic unit is a two-way plunger pump, can be used as a pump by making the swing angle of the two-way plunger pump positive, for example, positive 5 degrees and positive 15 degrees.
- the motor is used as a motor by making the swing angle of the two-way plunger pump negative, for example, minus 10 degrees, for example, minus 15 degrees.
- the swing angle of the two-way plunger pump can be changed as needed to change its displacement, thereby controlling the up and down movement speed of the sucker rod.
- the swing angle of the two-way plunger pump is not limited to the above example angle.
- the flywheel since the flywheel is connected to the secondary control hydraulic unit and is not connected to the motor drive, the flywheel can have a larger speed variation range, thereby enabling the flywheel to store more gravitational potential energy and improve energy recycling. Efficiency, while reducing the performance requirements and costs of the motor.
- flywheel is described in detail as an example, it is apparent that other forms of accumulators may be employed. Since the accumulator and the secondary control hydraulic unit are no longer connected to the motor drive, at least the characteristic requirements of the motor can be reduced, and the selection range of the motor is expanded.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Fluid-Pressure Circuits (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA2911930A CA2911930C (en) | 2013-05-10 | 2014-05-08 | Power unit of hydraulic pumping unit and corresponding hydraulic pumping unit |
BR112015028188-5A BR112015028188B1 (en) | 2013-05-10 | 2014-05-08 | POWER UNIT OF HYDRAULIC PUMPING UNIT AND HYDRAULIC PUMPING UNIT |
RU2015152847A RU2673641C2 (en) | 2013-05-10 | 2014-05-08 | Hydraulic drive unit of hydraulic pumping unit and corresponding hydraulic pumping unit |
US14/890,386 US10260497B2 (en) | 2013-05-10 | 2014-05-08 | Power unit of hydraulic pumping unit and corresponding hydraulic pumping unit |
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CN201310173892.0A CN104141644B (en) | 2013-05-10 | 2013-05-10 | The power unit of hydraulic oil pumping unit and corresponding hydraulic oil pumping unit |
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CN110513341A (en) * | 2019-10-08 | 2019-11-29 | 中国铁建重工集团股份有限公司 | Hydraulic control system for concrete wet spraying machine nozzle |
DE102016011900B4 (en) | 2015-10-08 | 2022-03-31 | Engel Austria Gmbh | Hydraulic drive device for a shaping machine |
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US11542799B2 (en) | 2018-03-20 | 2023-01-03 | Micheal Neil Scott | Rod pump having a hydraulic cylinder and a variable speed reversible motor-generator |
WO2019183076A1 (en) * | 2018-03-20 | 2019-09-26 | Scott Micheal Neil | Method and system for energy recovery from a rod pump |
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BR112015028188B1 (en) | 2021-12-14 |
CA2911930C (en) | 2021-03-30 |
CN104141644A (en) | 2014-11-12 |
RU2015152847A (en) | 2017-06-16 |
US10260497B2 (en) | 2019-04-16 |
CA2911930A1 (en) | 2014-11-13 |
BR112015028188A2 (en) | 2017-07-25 |
RU2673641C2 (en) | 2018-11-28 |
US20160131130A1 (en) | 2016-05-12 |
CN104141644B (en) | 2017-12-15 |
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