WO2014156374A1 - 多層レジストプロセス用無機膜形成組成物及びパターン形成方法 - Google Patents
多層レジストプロセス用無機膜形成組成物及びパターン形成方法 Download PDFInfo
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- WO2014156374A1 WO2014156374A1 PCT/JP2014/053821 JP2014053821W WO2014156374A1 WO 2014156374 A1 WO2014156374 A1 WO 2014156374A1 JP 2014053821 W JP2014053821 W JP 2014053821W WO 2014156374 A1 WO2014156374 A1 WO 2014156374A1
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- Prior art keywords
- inorganic film
- resist
- group
- ligand
- forming composition
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- BTHGHFBUGBTINV-UHFFFAOYSA-N naphthalene-2,3,6-tricarboxylic acid Chemical compound C1=C(C(O)=O)C(C(O)=O)=CC2=CC(C(=O)O)=CC=C21 BTHGHFBUGBTINV-UHFFFAOYSA-N 0.000 description 1
- MKTNPKQGOBDAPX-UHFFFAOYSA-N naphthalene-2,3,6-triol Chemical compound C1=C(O)C(O)=CC2=CC(O)=CC=C21 MKTNPKQGOBDAPX-UHFFFAOYSA-N 0.000 description 1
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 1
- WPUMVKJOWWJPRK-UHFFFAOYSA-N naphthalene-2,7-dicarboxylic acid Chemical compound C1=CC(C(O)=O)=CC2=CC(C(=O)O)=CC=C21 WPUMVKJOWWJPRK-UHFFFAOYSA-N 0.000 description 1
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- GXOHBWLPQHTYPF-UHFFFAOYSA-N pentyl 2-hydroxypropanoate Chemical compound CCCCCOC(=O)C(C)O GXOHBWLPQHTYPF-UHFFFAOYSA-N 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- DLRJIFUOBPOJNS-UHFFFAOYSA-N phenetole Chemical compound CCOC1=CC=CC=C1 DLRJIFUOBPOJNS-UHFFFAOYSA-N 0.000 description 1
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- 230000000704 physical effect Effects 0.000 description 1
- 229960005235 piperonyl butoxide Drugs 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920000259 polyoxyethylene lauryl ether Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 150000003141 primary amines Chemical class 0.000 description 1
- 230000002250 progressing effect Effects 0.000 description 1
- OGHBATFHNDZKSO-UHFFFAOYSA-N propan-2-olate Chemical compound CC(C)[O-] OGHBATFHNDZKSO-UHFFFAOYSA-N 0.000 description 1
- PYLIDHFYDYRZSC-UHFFFAOYSA-N propan-2-olate;yttrium(3+) Chemical compound [Y+3].CC(C)[O-].CC(C)[O-].CC(C)[O-] PYLIDHFYDYRZSC-UHFFFAOYSA-N 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 125000001501 propionyl group Chemical group O=C([*])C([H])([H])C([H])([H])[H] 0.000 description 1
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- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
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- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
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- SIXSYDAISGFNSX-UHFFFAOYSA-N scandium atom Chemical compound [Sc] SIXSYDAISGFNSX-UHFFFAOYSA-N 0.000 description 1
- DCKVNWZUADLDEH-UHFFFAOYSA-N sec-butyl acetate Chemical compound CCC(C)OC(C)=O DCKVNWZUADLDEH-UHFFFAOYSA-N 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 150000003377 silicon compounds Chemical class 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
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- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000010421 standard material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
- 238000001308 synthesis method Methods 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- HSXKFDGTKKAEHL-UHFFFAOYSA-N tantalum(v) ethoxide Chemical compound [Ta+5].CC[O-].CC[O-].CC[O-].CC[O-].CC[O-] HSXKFDGTKKAEHL-UHFFFAOYSA-N 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- DZLFLBLQUQXARW-UHFFFAOYSA-N tetrabutylammonium Chemical group CCCC[N+](CCCC)(CCCC)CCCC DZLFLBLQUQXARW-UHFFFAOYSA-N 0.000 description 1
- BRGJIIMZXMWMCC-UHFFFAOYSA-N tetradecan-2-ol Chemical compound CCCCCCCCCCCCC(C)O BRGJIIMZXMWMCC-UHFFFAOYSA-N 0.000 description 1
- CBXCPBUEXACCNR-UHFFFAOYSA-N tetraethylammonium Chemical group CC[N+](CC)(CC)CC CBXCPBUEXACCNR-UHFFFAOYSA-N 0.000 description 1
- 229940073455 tetraethylammonium hydroxide Drugs 0.000 description 1
- LRGJRHZIDJQFCL-UHFFFAOYSA-M tetraethylazanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC LRGJRHZIDJQFCL-UHFFFAOYSA-M 0.000 description 1
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 description 1
- QEMXHQIAXOOASZ-UHFFFAOYSA-N tetramethylammonium Chemical group C[N+](C)(C)C QEMXHQIAXOOASZ-UHFFFAOYSA-N 0.000 description 1
- 229910052716 thallium Inorganic materials 0.000 description 1
- BKVIYDNLLOSFOA-UHFFFAOYSA-N thallium Chemical compound [Tl] BKVIYDNLLOSFOA-UHFFFAOYSA-N 0.000 description 1
- VXUYXOFXAQZZMF-UHFFFAOYSA-N titanium(IV) isopropoxide Chemical compound CC(C)O[Ti](OC(C)C)(OC(C)C)OC(C)C VXUYXOFXAQZZMF-UHFFFAOYSA-N 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- YWYZEGXAUVWDED-UHFFFAOYSA-N triammonium citrate Chemical compound [NH4+].[NH4+].[NH4+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O YWYZEGXAUVWDED-UHFFFAOYSA-N 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-O triethanolammonium Chemical compound OCC[NH+](CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-O 0.000 description 1
- ZMANZCXQSJIPKH-UHFFFAOYSA-O triethylammonium ion Chemical group CC[NH+](CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-O 0.000 description 1
- 125000003258 trimethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- FAYMLNNRGCYLSR-UHFFFAOYSA-M triphenylsulfonium triflate Chemical compound [O-]S(=O)(=O)C(F)(F)F.C1=CC=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 FAYMLNNRGCYLSR-UHFFFAOYSA-M 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- XMUJIPOFTAHSOK-UHFFFAOYSA-N undecan-2-ol Chemical compound CCCCCCCCCC(C)O XMUJIPOFTAHSOK-UHFFFAOYSA-N 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- MWOOGOJBHIARFG-UHFFFAOYSA-N vanillin Chemical compound COC1=CC(C=O)=CC=C1O MWOOGOJBHIARFG-UHFFFAOYSA-N 0.000 description 1
- FGQOOHJZONJGDT-UHFFFAOYSA-N vanillin Natural products COC1=CC(O)=CC(C=O)=C1 FGQOOHJZONJGDT-UHFFFAOYSA-N 0.000 description 1
- 235000012141 vanillin Nutrition 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
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Classifications
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- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/306—Chemical or electrical treatment, e.g. electrolytic etching
- H01L21/308—Chemical or electrical treatment, e.g. electrolytic etching using masks
- H01L21/3081—Chemical or electrical treatment, e.g. electrolytic etching using masks characterised by their composition, e.g. multilayer masks, materials
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- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F11/00—Compounds containing elements of Groups 6 or 16 of the Periodic Table
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- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F13/00—Compounds containing elements of Groups 7 or 17 of the Periodic Table
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- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F5/00—Compounds containing elements of Groups 3 or 13 of the Periodic Table
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- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F5/00—Compounds containing elements of Groups 3 or 13 of the Periodic Table
- C07F5/003—Compounds containing elements of Groups 3 or 13 of the Periodic Table without C-Metal linkages
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- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F5/00—Compounds containing elements of Groups 3 or 13 of the Periodic Table
- C07F5/06—Aluminium compounds
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- C07—ORGANIC CHEMISTRY
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- C07F7/00—Compounds containing elements of Groups 4 or 14 of the Periodic Table
- C07F7/28—Titanium compounds
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- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
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- G03F7/2041—Exposure; Apparatus therefor in the presence of a fluid, e.g. immersion; using fluid cooling means
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/30—Imagewise removal using liquid means
- G03F7/32—Liquid compositions therefor, e.g. developers
- G03F7/322—Aqueous alkaline compositions
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/30—Imagewise removal using liquid means
- G03F7/32—Liquid compositions therefor, e.g. developers
- G03F7/325—Non-aqueous compositions
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/36—Imagewise removal not covered by groups G03F7/30 - G03F7/34, e.g. using gas streams, using plasma
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
- H01L21/033—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising inorganic layers
- H01L21/0332—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising inorganic layers characterised by their composition, e.g. multilayer masks, materials
Definitions
- the present invention relates to an inorganic film forming composition for a multilayer resist process and a pattern forming method.
- an inorganic film is formed on a substrate using an inorganic film forming composition, and a resist pattern is formed on the inorganic film using an organic material having an etching rate different from that of the inorganic film.
- the resist pattern is transferred to an inorganic film by dry etching, and further transferred to the substrate by dry etching, whereby a substrate on which a desired pattern is formed is obtained (Japanese Patent Laid-Open Nos. 2001-284209 and 2010). -85912 and JP-A-2008-39811).
- the etching selectivity is also increased for a silicon dioxide film or an organic resist underlayer resist film that is disposed adjacent to the inorganic film.
- the use of a metal compound that can be used has also been studied (see JP 2005-537502 A).
- Such an inorganic film-forming composition is required to satisfy the following various characteristics. First, at the time of pattern formation, it is required that the coating film dried from the composition can be dissolved and removed in the cleaning solvent by an edge back rinse that cleans the edge and back surface of the substrate. In addition, the obtained inorganic film is required not only to have excellent etching selectivity as described above but also to have a good resist pattern formed on the inorganic film. In addition, in order to obtain a sufficient antireflection effect in the multilayer resist process, the extinction coefficient of the inorganic film is preferably in the range of about 0.1 to 0.5. It is also required to provide an inorganic film having such an extinction coefficient. However, the above-mentioned conventional inorganic film forming composition cannot satisfy both of these requirements.
- the present invention has been made based on the circumstances as described above, and its purpose is to form an inorganic film having excellent cleaning solvent removability, a low extinction coefficient, and excellent resist pattern formability and etching selectivity.
- An object of the present invention is to provide an inorganic film forming composition for a multilayer resist process.
- the invention made to solve the above problems is at least one selected from the group consisting of a plurality of metal atoms, a bridging ligand, a hydroxy acid ester, a ⁇ -diketone, a ⁇ -keto ester, and a ⁇ -dicarboxylic acid ester.
- R 1 is an n-valent organic group
- X is —OH, —COOH, —NCO or —NHR a
- R a is a hydrogen atom or a monovalent organic group
- N is an integer of 2 to 4.
- a plurality of X may be the same or different.
- the pattern forming method of the present invention comprises: A step of forming an inorganic film on the upper surface side of the substrate, a step of forming a resist pattern on the upper surface side of the inorganic film, and a step of forming a pattern on the substrate by one or more dry etching using the resist pattern as a mask
- the inorganic film is formed from the inorganic film forming composition for a multilayer resist process.
- organic group means a group containing at least one carbon atom.
- an inorganic film having a low extinction coefficient and excellent resist pattern forming property and etching selectivity while exhibiting excellent cleaning solvent removability can be formed. Therefore, these can be used very suitably for the manufacture of LSI, which is expected to be further miniaturized in the future, particularly for the formation of fine contact holes and the like.
- the inorganic film forming composition for a multilayer resist process is a multilayer resist process, that is, a process for processing a substrate by forming another layer such as an organic underlayer film or SOG (Spin on Glass) film in addition to a resist pattern. It is used to form an inorganic film as another layer.
- the said inorganic film formation composition for multilayer resist processes contains a [A] complex.
- the composition may contain a solvent (hereinafter also referred to as “[B] solvent”) and a crosslinking accelerator (hereinafter also referred to as “[C] crosslinking accelerator”) as suitable components.
- solvent hereinafter also referred to as “[B] solvent”
- [C] crosslinking accelerator hereinafter also referred to as “[C] crosslinking accelerator”
- Other optional components may be contained as long as the effect is not impaired.
- each component will be described.
- the complex has a plurality of metal atoms, a bridging ligand, and a ligand (b), the bridging ligand includes the bridging ligand (a), and the bridging ligand
- the content of (a) with respect to the entire bridging ligand is 50 mol% or more.
- the inorganic film forming composition for a multilayer resist process contains the [A] complex to achieve the above effect is not necessarily clear, but can be inferred as follows, for example. That is, the [A] complex is a polynuclear complex having a bridged ligand (a) derived from the compound represented by the above formula (1) and containing a plurality of metal atoms.
- the metal atoms are bridged mainly with the bridging ligand (a) instead of —O— or the like.
- the structure has By having such a structure, the [A] complex has high solubility in an organic solvent, and as a result, the inorganic film-forming composition has excellent cleaning solvent removability. Moreover, it is thought that the inorganic film formed can have a low extinction coefficient by using the [A] complex having such a multinuclear structure as a precursor.
- the metal atom, the bridging ligand, the bridging ligand (a), and the ligand (b) constituting the [A] complex will be described in this order.
- the complex contains a plurality of metal atoms.
- the plurality of metal atoms are considered to be crosslinked by a bridging ligand including the bridging ligand (a), and the ligand (b) is coordinated.
- the said inorganic film formation composition is excellent in resist pattern formation property and etching selectivity by containing a some metal atom.
- the metal atom is not particularly limited as long as it is an atom of a metal element.
- Group 3 elements such as Sc (scandium), Y (yttrium);
- Group 4 elements such as Ti (titanium), Zr (zirconium), Hf (hafnium);
- Group 5 elements such as V (vanadium), Nb (niobium), Ta (tantalum);
- Group 6 elements such as Cr (chromium), Mo (molybdenum), W (tungsten);
- Group 12 elements such as Zn;
- Atoms of group 13 elements such as Al (aluminum), Ga (gallium), In (indium), and Tl (thallium) can be given.
- atoms of Group 3 elements, Group 4 elements, Group 5 elements, Group 6 elements, and Group 13 elements are preferable, and atoms of Y, Ti, Zr, Hf, Ta, W, and Al are preferable. More preferred.
- the lower limit of the average number of metal atoms of the [A] complex is preferably 5, more preferably 10, and even more preferably 15.
- the upper limit of the average number is preferably 100, more preferably 80, and even more preferably 60.
- a content rate of a metal atom it is 50 with respect to the sum total of the metal atom and metalloid atom which are contained in [A] complex from a viewpoint that the extinction coefficient of the inorganic film formed from the said inorganic film formation composition becomes lower.
- the mol% or more is preferable, 80 mol% or more is more preferable, 95 mol% or more is more preferable, and 99 mol% or more is particularly preferable.
- 1 type may be individual and the atom of 2 or more types of elements may be included.
- a complex has a bridging ligand.
- a complex can be a binuclear complex by having a bridging ligand.
- the bridging ligand include an oxygen atom (—O—), a peroxide ligand (—O—O—) and the like in addition to the bridging ligand (a) described below. This bridging ligand is usually coordinated so as to crosslink the metal atom.
- the bridging ligand (a) is the above-mentioned bridging ligand, and is a ligand derived from a compound represented by the following formula (1) (hereinafter also referred to as “compound (A)”).
- compound (A) a compound represented by the following formula (1)
- the complex has a bridging ligand (a) as a bridging ligand, and the content of the bridging ligand (a) with respect to the whole bridging ligand is within the above range, so that it is mainly organic.
- the inorganic film-forming composition can be made excellent in cleaning solvent removability and formed from the inorganic film-forming composition.
- the extinction coefficient of the inorganic film can be made low.
- the bridging ligand (a) include the compound (A) itself, an anion in which a proton is eliminated from the compound (A), and the like, and these are coordinated to the metal atom by an oxygen atom and / or a nitrogen atom. .
- R 1 is an n-valent organic group.
- X is —OH, —COOH, —NCO or —NHR a .
- R a is a hydrogen atom or a monovalent organic group.
- n is an integer of 2 to 4.
- a plurality of X may be the same or different.
- Examples of the n-valent organic group represented by R 1 include an n-valent hydrocarbon group, an n-valent heteroatom-containing group containing a group having a heteroatom between carbon-carbons of the hydrocarbon group, Examples include an n-valent group in which a part or all of the hydrogen atoms of the hydrocarbon group and heteroatom-containing group are substituted with a substituent.
- n-valent hydrocarbon group examples include: Alkanes such as methane, ethane, propane and butane; alkenes such as ethene, propene, butene and pentene; chain hydrocarbons having 1 to 30 carbon atoms such as alkyne such as ethyne, propyne, butyne and pentyne, cyclopropane, cyclobutane, Cycloalkanes such as cyclopentane, cyclohexane, norbornane, adamantane, etc., cycloalkanes such as cyclopropene, cyclobutene, cyclopentene, cyclohexene, norbornene, etc., C3-C30 alicyclic hydrocarbons, benzene, toluene, xylene, mesitylene, naphthalene And groups obtained by removing n hydrogen atoms from hydrocarbons such as
- Examples of the group having a hetero atom include a group having at least one selected from the group consisting of an oxygen atom, a nitrogen atom, a silicon atom, a phosphorus atom, and a sulfur atom, and the like, such as —O—, —NH—, And —CO—, —S—, a combination of these, and the like. Of these, —O— is preferable.
- substituents include: Halogen atoms such as fluorine atom, chlorine atom, bromine atom and iodine atom; Alkoxy groups such as methoxy group, ethoxy group, propoxy group; Alkoxycarbonyl groups such as methoxycarbonyl group and ethoxycarbonyl group; Alkoxycarbonyloxy groups such as methoxycarbonyloxy group and ethoxycarbonyloxy group; Acyl groups such as formyl group, acetyl group, propionyl group, butyryl group, benzoyl group; A cyano group, a nitro group, etc. are mentioned.
- Halogen atoms such as fluorine atom, chlorine atom, bromine atom and iodine atom
- Alkoxy groups such as methoxy group, ethoxy group, propoxy group
- Alkoxycarbonyl groups such as methoxycarbonyl group and ethoxycarbonyl group
- Alkoxycarbonyloxy groups such
- N is preferably 2 or 3, and more preferably 2.
- Examples of the monovalent organic group represented by R a in —NHR a include, for example, a monovalent hydrocarbon group having 1 to 20 carbon atoms, and a group having a hetero atom between carbon and carbon of the hydrocarbon group. Examples include a hetero atom-containing group, a group obtained by substituting some or all of the hydrogen atoms of the hydrocarbon group and hetero atom-containing group with a substituent.
- R a is preferably a monovalent hydrocarbon group, more preferably a monovalent chain hydrocarbon group, still more preferably an alkyl group, and particularly preferably a methyl group.
- n is 2, a divalent chain hydrocarbon group, a divalent aromatic hydrocarbon group, or a divalent heteroatom-containing group is preferable, an alkanediyl group, an alkenediyl group, an arenediyl group, an alkanediyloxyalkanediyl More preferred are 1,2-ethanediyl, 1,2-propanediyl, butanediyl, hexanediyl, ethenediyl, xylenediyl, and ethanediyloxyethanediyl.
- n 3
- a trivalent chain hydrocarbon group is preferable, an alkanetriyl group is more preferable, and a 1,2,3-propanetriyl group is more preferable.
- n 4
- a tetravalent chain hydrocarbon group is preferable, an alkanetetrayl group is more preferable, and a 1,2,3,4-butanetetrayl group is more preferable.
- Examples of the compound (A) include compounds represented by the following formulas (1-1) to (1-4) (hereinafter also referred to as “compounds (1-1) to (1-4)”). It is done.
- R 1 , R a , R b and n are as defined in the above formula (1).
- Examples of the compound (1-1) include Assuming that n is 2, Alkylene glycols such as ethylene glycol, propylene glycol, butylene glycol, hexamethylene glycol; Dialkylene glycols such as diethylene glycol, dipropylene glycol, dibutylene glycol, triethylene glycol, tripropylene glycol; Cycloalkylene glycols such as cyclohexanediol, cyclohexanedimethanol, norbornanediol, norbornanedimethanol, adamantanediol; Aromatic ring-containing glycols such as 1,4-benzenedimethanol and 2,6-naphthalenediethanol; And dihydric phenols such as catechol, resorcinol, hydroquinone, etc.
- Alkylene glycols such as ethylene glycol, propylene glycol, butylene glycol, hexamethylene glycol
- Dialkylene glycols such as diethylene glycol
- n 3
- Alkanetriols such as glycerin and 1,2,4-butanetriol
- Cycloalkanetriols such as 1,2,4-cyclohexanetriol, 1,2,4-cyclohexanetrimethanol
- Aromatic ring-containing glycols such as 1,2,4-benzenetrimethanol and 2,3,6-naphthalenetrimethanol
- trivalent phenols such as pyrogallol and 2,3,6-naphthalenetriol.
- n 4
- Alkanetetraols such as erythritol and pentaerythritol
- Cycloalkanetetraols such as 1,2,4,5-cyclohexanetetraol
- Aromatic ring-containing tetraols such as 1,2,4,5-benzenetetramethanol
- tetravalent phenols such as 1,2,4,5-benzenetetraol.
- n is preferably 2 or 3, more preferably alkylene glycol, dialkylene glycol and alkanetriol, and further preferably propylene glycol, diethylene glycol and glycerin.
- n 2
- Chain saturated dicarboxylic acids such as oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid
- Chain unsaturated dicarboxylic acids such as maleic acid and fumaric acid
- Alicyclic dicarboxylic acids such as 1,4-cyclohexanedicarboxylic acid, norbornane dicarboxylic acid, adamantane dicarboxylic acid
- aromatic dicarboxylic acids such as phthalic acid, terephthalic acid, 2,6-naphthalenedicarboxylic acid, 2,7-naphthalenedicarboxylic acid, etc.
- Chain saturated tricarboxylic acids such as 1,2,3-propanetricarboxylic acid
- Chain unsaturated tricarboxylic acids such as 1,2,3-propenetricarboxylic acid
- Alicyclic tricarboxylic acids such as 1,2,4-cyclohexanetricarboxylic acid
- aromatic tricarboxylic acids such as trimellitic acid and 2,3,7-naphthalenetricarboxylic acid.
- Chain saturated tetracarboxylic acids such as 1,2,3,4-butanetetracarboxylic acid
- Chain unsaturated tetracarboxylic acids such as 1,2,3,4-butadienetetracarboxylic acid
- Alicyclic tetracarboxylic acids such as 1,2,5,6-cyclohexanetetracarboxylic acid, 2,3,5,6-norbornanetetracarboxylic acid
- Examples include pyromellitic acid and aromatic tetracarboxylic acids such as 2,3,6,7-naphthalenetetracarboxylic acid.
- those having n of 2 are preferred, chain saturated dicarboxylic acids and chain unsaturated dicarboxylic acids are more preferred, and maleic acid and succinic acid are even more preferred.
- Examples of the compound (1-3) include Assuming that n is 2, Chain diisocyanates such as ethylene diisocyanate, trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate; Alicyclic diisocyanates such as 1,4-cyclohexane diisocyanate and isophorone diisocyanate; And aromatic diisocyanates such as tolylene diisocyanate, 1,4-benzene diisocyanate, 4,4′-diphenylmethane diisocyanate, etc.
- Chain diisocyanates such as ethylene diisocyanate, trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate
- Alicyclic diisocyanates such as 1,4-cyclohexane diisocyanate and isophorone diisocyanate
- aromatic diisocyanates such as tolylene diisocyanate, 1,4-benz
- Chain triisocyanates such as trimethylene triisocyanate; Alicyclic triisocyanates such as 1,2,4-cyclohexane triisocyanate; Aromatic triisocyanates such as 1,2,4-benzenetriisocyanate and the like, Assuming that n is 4, Chain tetraisocyanates such as tetramethylenetetraisocyanate; Alicyclic tetraisocyanates such as 1,2,4,5-cyclohexanetetraisocyanate; And aromatic tetraisocyanates such as 1,2,4,5-benzenetetraisocyanate. Among these, those having n of 2 are preferable, chain diisocyanates are more preferable, and hexamethylene diisocyanate is more preferable.
- Examples of the compound (1-4) include Assuming that n is 2, Chain diamines such as ethylenediamine, N-methylethylenediamine, N, N′-dimethylethylenediamine, trimethylenediamine, N, N′-dimethyltrimethylenediamine, tetramethylenediamine, N, N′-dimethyltetramethylenediamine; Alicyclic diamines such as 1,4-cyclohexanediamine and 1,4-di (aminomethyl) cyclohexane; And aromatic diamines such as 1,4-diaminobenzene and 4,4′-diaminodiphenylmethane, etc.
- Chain diamines such as ethylenediamine, N-methylethylenediamine, N, N′-dimethylethylenediamine, trimethylenediamine, N, N′-dimethyltrimethylenediamine, tetramethylenediamine, N, N′-dimethyltetramethylenediamine
- n 3
- Linear triamines such as triaminopropane, N, N ′, N ′′ -trimethyltriaminopropane; Alicyclic triamines such as 1,2,4-triaminocyclohexane; And aromatic triamines such as 1,2,4-triaminobenzene, etc.
- n 4
- Linear tetraamines such as tetraaminobutane
- Alicyclic tetraamines such as 1,2,4,5-tetraaminocyclohexane, 2,3,5,6-tetraaminonorbornane
- aromatic tetraamines such as 1,2,4,5-tetraaminobenzene.
- those having n of 2 are preferable, chain diamines are more preferable, and N, N′-dimethylethylenediamine is more preferable.
- the ligand (b) is a ligand derived from at least one compound selected from the group consisting of a hydroxy acid ester, a ⁇ -diketone, a ⁇ -keto ester, and a ⁇ -dicarboxylic acid ester. Coordinates to a metal atom.
- a complex improves the solubility with respect to an organic solvent by having a ligand (b) in addition to a bridged ligand (a). As a result, the inorganic film-forming composition is excellent in cleaning solvent removability.
- the ligand (b) is usually coordinated by bonding two or more oxygen atoms of the ligand (b) to a plurality of coordination sites of the metal atom.
- the hydroxy acid ester is not particularly limited as long as it is a carboxylic acid ester having a hydroxy group, and examples thereof include a compound represented by the following formula (2).
- R A is a divalent organic group having 1 to 20 carbon atoms.
- R B is a monovalent organic group having 1 to 20 carbon atoms.
- Examples of the divalent organic group represented by R A include, among those exemplified as the organic group of R 1 in the above formula (1), those having n of 2 and having 1 to 20 carbon atoms.
- Examples of the monovalent organic group represented by R B include the same groups as those exemplified as the monovalent organic group represented by R a in the above formula (1).
- hydroxy acid ester examples include glycolic acid ester, lactic acid ester, 2-hydroxycyclohexane-1-carboxylic acid ester, and salicylic acid ester. Of these, lactic acid esters are preferred, and ethyl lactate is more preferred.
- the ⁇ -diketone is not particularly limited as long as it is a compound having a 1,3-diketo structure, and examples thereof include a compound represented by the following formula (3).
- R C and R D are each independently a monovalent organic group having 1 to 20 carbon atoms.
- R E is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms.
- Examples of the monovalent organic group having 1 to 20 carbon atoms represented by R B , R C and R D include those exemplified as the monovalent organic group represented by R a in the above formula (1). And the like groups.
- ⁇ -diketone examples include acetylacetone, methylacetylacetone, ethylacetylacetone, 2,4-pentanedione, 3-methyl-2,4-pentanedione, and the like. Of these, acetylacetone is preferred.
- the ⁇ -ketoester is not particularly limited as long as it is a compound having a ketonic carbonyl group at the ⁇ -position of the carboxylic acid ester, and examples thereof include a compound represented by the following formula (4).
- R F and R G are each independently a monovalent organic group having 1 to 20 carbon atoms.
- R H is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms.
- Examples of the monovalent organic group having 1 to 20 carbon atoms represented by R F , R G and R G include those exemplified as the monovalent organic group represented by R a in the above formula (1). And the like groups.
- ⁇ -ketoesters examples include acetoacetate ester, ⁇ -alkyl substituted acetoacetate ester, ⁇ -ketopentanoic acid ester, benzoyl acetate ester, 1,3-acetone dicarboxylic acid diester, and the like. Of these, acetoacetate ester and 1,3-acetone dicarboxylic acid diester are preferable, and ethyl acetoacetate and diethyl 1,3-acetone dicarboxylate are more preferable.
- Examples of ⁇ -dicarboxylic acid esters include compounds represented by the following formula (5).
- R I and R J are each independently a monovalent organic group having 1 to 20 carbon atoms.
- RK is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms.
- the monovalent organic groups of R I, 1 to 20 carbon atoms represented by R J and R K for example, those exemplified as the monovalent organic group represented by R a in the formula (1) And the like groups.
- ⁇ -dicarboxylic acid esters examples include malonic acid diesters, ⁇ -alkyl substituted malonic acid diesters, ⁇ -cycloalkyl substituted malonic acid diesters, ⁇ -aryl substituted malonic acid diesters, and the like. Among these, malonic acid diester is preferable, and diethyl malonate is more preferable.
- the lower limit of the content of the ligand (b) with respect to the metal atom is preferably 10 mol%, more preferably 20 mol%, and more preferably 30 mol. % Is more preferable.
- the bridging ligand (a) and the ligand (b) preferably occupy 50% or more of the coordination position of the metal atom, more preferably 60% or more, and 70% or more. It is more preferable to occupy.
- the cleaning solvent removability of the inorganic film forming composition can be further improved.
- the number of coordination positions of metal atoms in the [A] complex is the total number of coordination positions of each metal atom.
- the occupancy ratio of the metal atom coordination site is an average value of the occupancy ratio of all metal atoms.
- the lower limit of the number average molecular weight of the [A] complex is preferably 300, more preferably 500, and even more preferably 1,000.
- the upper limit of the number average molecular weight of the complex is preferably 10,000, more preferably 9,000, and still more preferably 8,500.
- the said inorganic film formation composition can adjust the quenching coefficient of the inorganic film formed from the said inorganic film formation composition more appropriately.
- Complexes include, for example, a metal compound containing two or more alkoxy ligands, a compound represented by the following formula (1), a hydroxy acid ester, a ⁇ -diketone, a ⁇ -keto ester, and a ⁇ -dicarboxylic acid ester It can be obtained as a product by reacting at least one compound selected from the group consisting of in a solvent.
- a metal compound having two or more alkoxy ligands and at least one ligand selected from the group consisting of a hydroxy acid ester, a ⁇ -diketone, a ⁇ -keto ester, and a ⁇ -dicarboxylic acid ester are firstly used. After making it react and obtaining the metal compound which this ligand coordinated, you may make it react with the compound represented by following formula (1).
- alkoxy ligand a methoxide ligand, an ethoxide ligand, an isopropoxide ligand, a butoxide ligand etc. are mentioned, for example.
- halide ligands such as a chloride ligand and a bromide ligand, etc. instead of an alkoxy ligand.
- R 1 is an n-valent organic group.
- X is —OH, —COOH, —NCO or —NHR a .
- R a is a hydrogen atom or a monovalent organic group.
- n is an integer of 2 to 4.
- a plurality of X may be the same or different.
- the solvent used in the above reaction is not particularly limited, and examples thereof include alcohol solvents, ketone solvents, amide solvents, ether solvents, ester solvents, hydrocarbon solvents and the like. Examples of these solvents include the respective solvents exemplified as the [B] solvent described later.
- alcohol solvents ether solvents, ester solvents, hydrocarbon solvents are preferable, monovalent aliphatic alcohols, alkylene glycol monoalkyl ethers, hydroxy acid esters, alkylene glycol monoalkyl ether carboxylic acid esters, cyclic Ethers and aromatic hydrocarbons are more preferable, monovalent aliphatic alcohols having 4 or more carbon atoms, alkylene glycol monoalkyl ethers having 6 or more carbon atoms, hydroxy acid esters having 4 or more carbon atoms, alkylene glycol mono having 6 or more carbon atoms.
- alkyl ether carboxylic acid esters More preferred are alkyl ether carboxylic acid esters, cyclic ethers having 4 or more carbon atoms, and aromatic hydrocarbons having 7 or more carbon atoms, butanol, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene group Call monopropyl ether, ethyl lactate, propylene glycol monomethyl ether acetate, tetrahydrofuran, toluene especially preferred.
- the solvent used for the reaction can be used as the [B] solvent of the inorganic film-forming composition as it is without being removed after the reaction.
- the temperature of the above reaction is preferably 0 ° C. to 150 ° C., more preferably 10 ° C. to 120 ° C.
- the reaction time is preferably 30 minutes to 24 hours, more preferably 1 hour to 20 hours, and even more preferably 2 hours to 15 hours.
- the reaction is preferably performed in the presence of 50 mol% or less of water relative to the metal compound, more preferably in the presence of 30 mol% or less of water, and more preferably 10 mol% or less of water. More preferably, it is carried out in the presence.
- By performing the above reaction in the presence of water in the above range it is possible to reduce the generation of a structure having —O— generated by a reaction between a metal compound and water as a bridging ligand [A].
- crosslinking ligand (a) of a complex can be raised, As a result, the washing
- the alkoxy ligand of the metal compound is preferably substituted, 70 mol% or more is preferably substituted, and 90 mol% or more is substituted. Preferably it is.
- Coordination of the metal atoms of the bridging ligand (a) and the ligand (b) in the [A] complex obtained by setting the substitution rate of the alkoxy ligand of the metal compound used in the above reaction within the above range.
- the ratio occupied in the seat can be increased, and as a result, the cleaning solvent removability of the inorganic film forming composition can be improved.
- the inorganic film-forming composition usually contains a [B] solvent.
- Any solvent can be used as long as it can dissolve or disperse the [A] complex.
- Examples of the solvent include alcohol solvents, ketone solvents, amide solvents, ether solvents, ester solvents, and the like. These solvent can be used individually by 1 type or in mixture of 2 or more types.
- the solvent may be the same as the compound giving the ligand (b) of the [A] complex.
- the solvent may be used as it is without removing the solvent used in the reaction in the synthesis of the above-mentioned [A] complex.
- the alcohol solvent examples include methanol, ethanol, n-propanol, iso-propanol, n-butanol, iso-butanol, sec-butanol, tert-butanol, n-pentanol, iso-amyl alcohol, 2-methylbutanol, sec-pentanol, tert-pentanol, n-hexanol, 2-methylpentanol, sec-hexanol, 2-ethylbutanol, sec-heptanol, 3-heptanol, n-octanol, 2-ethylhexanol, sec-octanol, n-nonyl alcohol, 2,6-dimethyl-4-heptanol, n-decanol, sec-undecyl alcohol, trimethylnonyl alcohol, sec-tetradecyl alcohol, sec-heptadecyl alcohol Monohydric solvent
- ketone solvent examples include acetone, methyl ethyl ketone, methyl n-propyl ketone, methyl n-butyl ketone, diethyl ketone, methyl iso-butyl ketone, methyl n-pentyl ketone, ethyl n-butyl ketone, methyl n-hexyl ketone, diiso- Chain ketones such as butyl ketone and trimethylnonanone; Cyclic ketones such as cyclopentanone, cyclohexanone, cycloheptanone, cyclooctanone, methylcyclohexanone; Aromatic ketones such as acetophenone and phenyl ethyl ketone; And ⁇ -diketones such as acetonylacetone.
- amide solvent examples include Chain amides such as N-methylformamide, N, N-dimethylformamide, N, N-diethylformamide, acetamide, N-methylacetamide, N, N-dimethylacetamide, N-methylpropionamide; And cyclic amides such as N-methylpyrrolidone and N, N′-dimethylimidazolidinone.
- ether solvent for example, Dialiphatic ethers such as diethyl ether and dipropyl ether; Aromatic-aliphatic ethers such as anisole and phenylethyl ether; Diaromatic ethers such as diphenyl ether; Examples include cyclic ethers such as tetrahydrofuran, tetrahydropyran, and dioxane.
- ester solvents include: Methyl acetate, ethyl acetate, n-propyl acetate, iso-propyl acetate, n-butyl acetate, iso-butyl acetate, sec-butyl acetate, n-pentyl acetate, sec-pentyl acetate, 3-methoxybutyl acetate, methyl pentyl acetate 2-ethylbutyl acetate, 2-ethylhexyl acetate, benzyl acetate, cyclohexyl acetate, methyl cyclohexyl acetate, n-nonyl acetate, ethyl propionate, n-butyl propionate, iso-amyl propionate, methyl acetoacetate, ethyl acetoacetate, etc.
- Monocarboxylic acid esters of Dicarboxylic acid esters such as diethyl oxalate, di-n-butyl oxalate, diethyl malonate, dimethyl phthalate, diethyl phthalate; Ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, ethylene glycol monopropyl ether acetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate, propylene glycol monobutyl ether acetate, propylene glycol propionate
- Carboxylic acid esters of alkylene glycol monoalkyl ethers such as monomethyl ether; Of ether group-containing alkylene glycol monoalkyl ethers such as diethylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, diethylene glycol
- the alcohol solvent is preferably a monovalent aliphatic alcohol or alkylene glycol monoalkyl ether, more preferably a monovalent aliphatic alcohol having 4 or more carbon atoms, or an alkylene glycol monoalkyl ether having 4 or more carbon atoms, butanol, isoamyl. More preferred are alcohol, propylene glycol monomethyl ether, propylene glycol monoethyl ether, and propylene glycol monopropyl ether.
- the ester solvent is preferably a hydroxy acid ester, a lactone, a carboxylic acid ester of an alkylene glycol monoalkyl ether, a carboxylic acid ester of an ether group-containing alkylene glycol monoalkyl ether, a hydroxy acid ester having 4 or more carbon atoms, or 4 or more carbon atoms. More preferred are lactones and monocarboxylic acid esters of alkylene glycol monoalkyl ethers having 6 or more carbon atoms, and ethyl lactate, ⁇ -butyrolactone, and propylene glycol monomethyl ether acetate are more preferred.
- the solvent does not substantially contain water.
- the solvent substantially does not contain water, thereby preventing the [A] complex from reacting with water and replacing the bridging ligand (a) with —O— bridging ligand. As a result, it is possible to suppress a decrease in the cleaning solvent removability of the inorganic film forming composition.
- the content of the solvent is preferably such that the content of the [A] complex in the inorganic film-forming composition is 0.5% by mass to 50% by mass, and 2% by mass to 30% by mass.
- the content is more preferably 5% by mass to 25% by mass.
- the inorganic film-forming composition may further contain a [C] crosslinking accelerator.
- the crosslinking accelerator is a compound that generates an acid or a base by light or heat, and the inorganic film forming composition further contains [C] a crosslinking accelerator, so that resist pattern formability and etching selection are achieved. Can be improved.
- Examples of the crosslinking accelerator include onium salt compounds and N-sulfonyloxyimide compounds.
- the crosslinking accelerator is preferably a thermal crosslinking accelerator that generates an acid or a base by heat, and among them, an onium salt compound is preferable.
- onium salt compounds examples include sulfonium salts, tetrahydrothiophenium salts, iodonium salts, ammonium salts, and the like.
- sulfonium salt examples include triphenylsulfonium trifluoromethanesulfonate, triphenylsulfonium nonafluoro-n-butanesulfonate, triphenylsulfonium perfluoro-n-octanesulfonate, triphenylsulfonium 2-bicyclo [2.2.1] hept- 2-yl-1,1,2,2-tetrafluoroethanesulfonate, 4-cyclohexylphenyldiphenylsulfonium trifluoromethanesulfonate, 4-cyclohexylphenyldiphenylsulfonium nonafluoro-n-butanesulfonate, 4-cyclohexylphenyldiphenylsulfonium perfluoro- n-octanesulfonate, 4-cyclohexylphenyldiphenylsulfonium 2-bicyclo [2.
- tetrahydrothiophenium salt examples include 1- (4-n-butoxynaphthalen-1-yl) tetrahydrothiophenium trifluoromethanesulfonate, 1- (4-n-butoxynaphthalen-1-yl) tetrahydrothiophenium nona.
- iodonium salt examples include diphenyliodonium trifluoromethanesulfonate, diphenyliodonium nonafluoro-n-butanesulfonate, diphenyliodonium perfluoro-n-octanesulfonate, diphenyliodonium 2-bicyclo [2.2.1] hept-2-yl- 1,1,2,2-tetrafluoroethanesulfonate, bis (4-t-butylphenyl) iodonium trifluoromethanesulfonate, bis (4-t-butylphenyl) iodonium nonafluoro-n-butanesulfonate, bis (4-t -Butylphenyl) iodonium perfluoro-n-octanesulfonate, bis (4-t-butylphenyl) iodonium 2-bicyclo [2.2.1] hept-2-yl-1,1,2,
- ammonium salts include ammonium formate, ammonium maleate, ammonium fumarate, ammonium phthalate, ammonium malonate, ammonium succinate, ammonium tartrate, ammonium malate, ammonium lactate, ammonium citrate, ammonium acetate, ammonium propionate, Ammonium butanoate, ammonium pentanoate, ammonium hexanoate, ammonium heptanoate, ammonium octanoate, ammonium nonanoate, ammonium decanoate, ammonium oxalate, ammonium adipate, ammonium sebacate, ammonium butyrate, ammonium oleate, ammonium stearate , Ammonium linoleate, ammonium linolenate, ammonium salicylate, Ammonium Nsuruhon acid, ammonium benzoate, ammonium p- aminobenzoic acid, ammoni
- ammonium ion of the above ammonium salt is methylammonium ion, dimethylammonium ion, trimethylammonium ion, tetramethylammonium ion, ethylammonium ion, diethylammonium ion, triethylammonium ion, tetraethylammonium ion, propylammonium ion, dipropylammonium Ion, tripropylammonium ion, tetrapropylammonium ion, butylammonium ion, dibutylammonium ion, tributylammonium ion, tetrabutylammonium ion, trimethylethylammonium ion, dimethyldiethylammonium ion, dimethylethylpropylammonium ion, methylethylpropylbutylammonium i
- Undec-7-ene p-toluenesulfonate 1,8-diazabicyclo [5.4.0] undec-7-ene salt, 1,5-diazabicyclo [4.3.0] -5 -1,5-diazabicyclo [4.3.0] -5-nonene salts such as nonene formate and 1,5-diazabicyclo [4.3.0] -5-nonene p-toluenesulfonate .
- N-sulfonyloxyimide compounds include N- (trifluoromethanesulfonyloxy) bicyclo [2.2.1] hept-5-ene-2,3-dicarboximide, N- (nonafluoro-n-butanesulfonyloxy).
- onium salt compounds are preferable, tetrahydrothiophenium salts, iodonium salts, and ammonium salts are more preferable, and 1- (4-n-butoxynaphthalen-1-yl) tetrahydrothiophene. More preferred are nitrotrifluoromethanesulfonate, diphenyliodonium trifluoromethanesulfonate, tetramethylammonium acetate, 1,8-diazabicyclo [5.4.0] undec-7-ene p-toluenesulfonate.
- crosslinking accelerators may be used alone or in combination of two or more.
- the content of the crosslinking accelerator is preferably from 0 to 10 parts by weight, more preferably from 0.1 to 5 parts by weight, based on 100 parts by weight of the [A] complex.
- content of a crosslinking accelerator By making content of a crosslinking accelerator into the said range, the resist pattern formation property and etching selectivity of the said inorganic film forming composition can be improved more.
- the said inorganic film formation composition may contain other arbitrary components, such as surfactant, in the range which does not impair the effect of this invention.
- a surfactant is a component that exhibits an effect of improving coatability, striation and the like.
- the surfactant include polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene oleyl ether, polyoxyethylene n-octylphenyl ether, polyoxyethylene n-nonylphenyl ether, polyethylene glycol dilaurate, polyethylene glycol diacrylate.
- nonionic surfactants such as stearate, the following trade names are KP341 (Shin-Etsu Chemical Co., Ltd.), Polyflow No. 75, no.
- Surfactants may be used alone or in combination of two or more. Moreover, the compounding quantity of surfactant can be suitably determined according to the objective.
- the inorganic film-forming composition can be prepared, for example, by mixing [A] complex and [B] solvent, and [C] cross-linking accelerator and other optional components, if necessary, at a predetermined ratio.
- the inorganic film-forming composition is usually prepared by dissolving in a solvent upon use and then filtering with a filter having a pore size of about 0.2 ⁇ m, for example.
- the pattern forming method is: A step of forming an inorganic film on the upper surface side of the substrate with the inorganic film forming composition for a multilayer resist process (hereinafter also referred to as “inorganic film forming step”), A step of forming a resist pattern on the upper surface side of the inorganic film (hereinafter also referred to as a “resist pattern forming step”), and a step of forming a pattern on the substrate by one or more dry etching using the resist pattern as a mask (Hereinafter also referred to as “substrate pattern forming process”)
- inorganic film forming step A step of forming a resist pattern on the upper surface side of the inorganic film
- resist pattern forming step A step of forming a resist pattern on the upper surface side of the inorganic film
- substrate pattern forming process a step of forming a pattern on the substrate by one or more dry etching using the resist pattern as a mask
- the inorganic film forming composition described above since the inorganic film forming composition described above is used, the inorganic film that exhibits excellent cleaning solvent removability, has a low extinction coefficient, and has excellent resist pattern formability and etching selectivity. Can be formed. Further, even when the resist film is thinned, the resist pattern can be prevented from disappearing, out of shape, bent, and the like, and faithful pattern transfer is possible. Therefore, the pattern forming method can be suitably applied to pattern formation that requires a finer processing size.
- Step of forming a resist underlayer film on a substrate (hereinafter also referred to as “resist underlayer film forming step”) Further comprising It is also preferable to form an inorganic film on the resist underlayer film in the inorganic film forming step.
- the inorganic film forming composition has excellent etching selectivity with respect to an organic material, it is possible to transfer a resist pattern by sequentially dry-etching an inorganic film and a resist underlayer film that is an organic film. Become. Hereinafter, each step will be described.
- an inorganic film is formed on the upper surface side of the substrate with the inorganic film forming composition.
- the substrate include insulating films such as silicon oxide, silicon nitride, silicon oxynitride, and polysiloxane, and commercially available products such as black diamond (AMAT), silk (Dow Chemical), and LKD5109 (JSR).
- An interlayer insulating film such as a wafer coated with a dielectric insulating film can be used.
- a patterned substrate such as a wiring course (trench), a plug groove (via), or the like may be used.
- the inorganic film is formed by applying the inorganic film-forming composition to the surface of the substrate to form a coating film, and then curing the coating film by heat treatment, or irradiation with ultraviolet light and heat treatment. It can.
- Examples of the method for applying the inorganic film forming composition include spin coating, roll coating, and dipping.
- the temperature for the heat treatment is usually 150 ° C. to 500 ° C., preferably 180 ° C. to 350 ° C.
- the heat treatment time is usually 30 seconds to 1,200 seconds, preferably 45 seconds to 600 seconds.
- the conditions of the ultraviolet light irradiation are appropriately selected according to the composition of the inorganic film forming composition.
- the thickness of the formed inorganic film is usually about 5 nm to 50 nm.
- resist underlayer film forming step Moreover, you may have the process of forming the resist underlayer film which is an organic film on a board
- the resist underlayer film forming composition conventionally known compositions can be used, and examples thereof include NFC HM8005 (JSR).
- JSR NFC HM8005
- the resist underlayer film is formed by applying a resist underlayer film forming composition on a substrate to form a coating film, and then curing the coating film by heat treatment, or ultraviolet light irradiation and heat treatment. it can. Examples of the method for applying the resist underlayer film forming composition include spin coating, roll coating, and dipping. The temperature for the heat treatment is usually 150 ° C.
- the heat treatment time is usually 30 seconds to 1,200 seconds, preferably 45 seconds to 600 seconds.
- the conditions of the ultraviolet light irradiation are appropriately selected according to the composition of the resist underlayer film forming composition.
- the thickness of the resist underlayer film to be formed is usually about 50 nm to 500 nm.
- the other lower layer film is a film provided with an antireflection function, coating film flatness, high etching resistance against a fluorine-based gas such as CF 4, and the like.
- a commercial product such as NFC HM8005 (JSR) can be used.
- resist pattern formation process In this step, a resist pattern is formed on the upper surface side of the formed inorganic film.
- Examples of the method for forming this resist pattern include (A) a method using a resist composition, (B) a method performed by a nanoimprint lithography method, and the like. Each will be described below.
- the resist pattern forming step A step of forming a resist film on the upper surface side of the inorganic film with a resist composition (hereinafter, also referred to as “resist film forming step”), A step of exposing the resist film (hereinafter also referred to as “exposure step”), and a step of developing the exposed resist film (hereinafter also referred to as “development step”). including.
- resist film forming step A step of forming a resist film on the upper surface side of the inorganic film with a resist composition
- exposure step A step of exposing the resist film
- development step a step of developing the exposed resist film
- a resist film is formed on the upper surface side of the inorganic film with a resist composition.
- the resist composition include a resist composition containing a polymer having an acid dissociable group and a radiation-sensitive acid generator, a positive resist composition containing an alkali-soluble resin and a quinonediazide-based photosensitizer, an alkali Examples thereof include a negative resist composition containing a soluble resin and a crosslinking agent.
- a commercially available resist composition can also be used.
- a method of applying the resist composition it can be applied by a conventional method such as a spin coating method.
- coat is adjusted so that the resist film obtained may become a desired film thickness.
- the resist film can be formed by volatilizing the solvent in the coating film by pre-baking (PB) the coating film formed by applying the resist composition.
- PB pre-baking
- the temperature of PB is appropriately adjusted according to the type of resist composition to be used, but is preferably 30 ° C. to 200 ° C., more preferably 50 ° C. to 150 ° C.
- the PB time is usually 30 seconds to 200 seconds, preferably 45 seconds to 120 seconds.
- the thickness of the resist film to be formed is usually 1 nm to 500 nm, preferably 10 nm to 300 nm. Further, another film may be provided on the surface of the resist film.
- the formed resist film is exposed.
- This exposure is usually performed by selectively irradiating the resist film with radiation through a photomask.
- the radiation used for the exposure depends on the type of acid generator used in the resist composition, for example, electromagnetic waves such as visible light, ultraviolet light, far ultraviolet light, X-rays and ⁇ rays; electron beams, molecular beams, ions
- electromagnetic waves such as visible light, ultraviolet light, far ultraviolet light, X-rays and ⁇ rays
- electron beams molecular beams, ions
- KrF excimer laser light (248 nm), ArF excimer laser light (193 nm), F 2 excimer laser light (wavelength 157 nm), Kr 2 excimer laser light (Wavelength 147 nm), ArKr excimer laser light (wavelength 134 nm), extreme ultraviolet light (wavelength 13 nm, etc.) are more preferable.
- an immersion exposure method can also be employed.
- the liquid immersion upper film
- post-baking is preferably performed in order to improve the resolution, pattern profile, developability, etc. of the resist film.
- the post-baking temperature is appropriately adjusted according to the type of the resist composition used, but is preferably 50 ° C. to 180 ° C., more preferably 70 ° C. to 150 ° C.
- the post-baking time is usually 30 seconds to 200 seconds, preferably 45 seconds to 120 seconds.
- the exposed resist film is developed.
- the developer used for development can be appropriately selected depending on the type of resist composition used.
- a resist composition containing the polymer having an acid dissociable group and a radiation sensitive acid generator or a positive resist composition containing an alkali-soluble resin for example, sodium hydroxide, potassium hydroxide, carbonic acid Sodium, sodium silicate, sodium metasilicate, ammonia, ethylamine, n-propylamine, diethylamine, di-n-propylamine, triethylamine, methyldiethylamine, dimethylethanolamine, triethanolamine, tetramethylammonium hydroxide (TMAH), tetraethyl
- alkaline aqueous solutions such as ammonium hydroxide, pyrrole, piperidine, choline, 1,8-diazabicyclo [5.4.0] -7-undecene, 1,5-diazabicyclo [4.3.0
- a TMAH aqueous solution is preferable.
- These alkaline aqueous solutions may be those obtained by adding a suitable amount of a water-soluble organic solvent, for example, an alcohol such as methanol or ethanol, or a surfactant.
- a liquid containing an organic solvent can be used as the developer, and a negative resist pattern. Can be formed.
- a resist composition containing a polymer having an acid-dissociable group and using a developer containing an organic solvent a finer resist pattern can be formed.
- a pattern of the substrate can be formed.
- said organic solvent the thing similar to the solvent illustrated as a [B] solvent of the said inorganic film formation composition etc. are mentioned, for example. Of these, ester solvents are preferred, and butyl acetate is more preferred.
- a negative chemically amplified resist composition and a negative resist composition containing an alkali-soluble resin for example, sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, aqueous ammonia, etc.
- Inorganic alkalis primary amines such as ethylamine and n-propylamine, secondary amines such as diethylamine and di-n-butylamine, tertiary amines such as triethylamine and methyldiethylamine, dimethylethanolamine and triethanolamine Alcohol amines, tetramethylammonium hydroxide, tetraethylammonium hydroxide, quaternary ammonium salts such as choline, and alkaline aqueous solutions such as pyrrole, piperidine and other cyclic amines.
- primary amines such as ethylamine and n-propylamine
- secondary amines such as diethylamine and di-n-butylamine
- tertiary amines such as triethylamine and methyldiethylamine, dimethylethanolamine and triethanolamine
- Alcohol amines tetramethylammonium hydroxide,
- the resist pattern forming method is: A step of forming a resist pattern on the inorganic film using a resist composition by nanoimprint lithography (hereinafter, also referred to as “resist pattern formation step by nanoimprint lithography”) Have Hereinafter, this process will be described.
- this step is a step of forming a pattern formation layer on the inorganic film (hereinafter also referred to as “pattern formation layer formation step”), and a step of hydrophobizing the surface of the mold having a reverse pattern on the surface ( Hereinafter, it is also referred to as “hydrophobizing process”, a process of pressing the surface of the mold subjected to hydrophobic processing to the pattern forming layer (hereinafter also referred to as “pressing process”), and pattern formation with the mold pressed.
- the method includes a step of exposing a layer (hereinafter also referred to as “exposure step”) and a step of peeling the mold from the exposed pattern forming layer (hereinafter also referred to as “peeling step”).
- exposure step a step of exposing a layer
- peeling step a step of peeling the mold from the exposed pattern forming layer
- a pattern formation layer is formed on the inorganic film.
- the component constituting the pattern forming layer is a radiation-sensitive composition for nanoimprinting.
- the pattern forming layer can contain a curing accelerator and the like.
- the curing accelerator include a radiation-sensitive curing accelerator and a thermosetting accelerator.
- a radiation sensitive curing accelerator is preferable.
- the radiation-sensitive curing accelerator can be appropriately selected depending on the structural unit constituting the radiation-sensitive composition for nanoimprint, and examples thereof include a photoacid generator, a photobase generator, and a photosensitizer.
- a radiation sensitive hardening accelerator may be used independently and may use 2 or more types together.
- Examples of the method for applying the radiation-sensitive composition include an inkjet method, a dip coating method, an air knife coating method, a curtain coating method, a wire barcode method, a gravure coating method, an extrusion coating method, a spin coating method, and a slit scan. Law.
- the surface of the mold having a reverse pattern on the surface is subjected to a hydrophobic treatment.
- the mold needs to be made of a light transmissive material.
- the light transmissive material include a light transparent resin such as glass, quartz, PMMA, and polycarbonate resin; a transparent metal vapor deposited film; a flexible film such as polydimethylsiloxane; a photocured film; and a metal film.
- a release agent is used for the hydrophobization treatment.
- the release agent include silicon release agents, fluorine release agents, polyethylene release agents, polypropylene release agents, paraffin release agents, montan release agents, carnauba release agents, and the like. Is mentioned.
- a mold release agent may be used independently and may use 2 or more types together. Of these, silicon-based release agents are preferred. Examples of the silicon release agent include polydimethylsiloxane, acrylic silicone graft polymer, acrylic siloxane, and arylsiloxane.
- the pressure at the time of press-contacting the mold is usually 0.1 MPa to 100 MPa, preferably 0.1 MPa to 50 MPa, more preferably 0.1 MPa to 30 MPa.
- the pressure contact time is usually 1 second to 600 seconds, preferably 1 second to 300 seconds, and more preferably 1 second to 180 seconds.
- the pattern forming layer is exposed in a state where the mold is pressed.
- the pattern forming layer which consists of a radiation sensitive composition for nanoimprint hardens
- the concavo-convex pattern it can be used, for example, as a film for an interlayer insulating film of a semiconductor element such as LSI, system LSI, DRAM, SDRAM, RDRAM, or D-RDRAM, a resist film or the like when manufacturing the semiconductor element.
- thermosetting when the pattern forming layer has thermosetting properties, heat curing may be further performed.
- the heating atmosphere, heating temperature, and the like are not particularly limited. For example, heating can be performed at 40 ° C. to 200 ° C. in an inert atmosphere or under reduced pressure. Heating can be performed using a hot plate, oven, furnace, or the like.
- the mold is peeled from the exposed pattern forming layer.
- the peeling method is not particularly limited.
- the base material may be fixed and the mold may be moved away from the base material, or the mold may be fixed and the base material may be moved away from the mold to be peeled off. Alternatively, both of them may be peeled by pulling in the opposite direction.
- a pattern is formed on the substrate by one or more dry etchings using the resist pattern as a mask.
- the resist underlayer film is formed, the inorganic film, the resist underlayer film, and the substrate to be processed are sequentially dry-etched using the resist pattern as a mask to form a pattern. Dry etching can be performed using a known dry etching apparatus.
- the source gas during dry etching depends on the elemental composition of the object to be etched, but includes oxygen atoms such as O 2 , CO, and CO 2 , inert gases such as He, N 2 , and Ar, Cl 2 , chlorine gas such as BCl 3 , fluorine gas such as CHF 3 and CF 4 , gas of H 2 and NH 3 , etc. can be used. In addition, these gases can also be mixed and used.
- the “solvent” in the column of the amount of the compound giving the ligand (b) in Table 1 indicates that the compound giving the ligand (b) is also used as the [B] solvent.
- C-1 Diphenyliodonium trifluoromethanesulfonate
- C-2 1- (4-n-butoxynaphthalen-1-yl) tetrahydrothiophenium trifluoromethanesulfonate
- C-3 Tetramethylammonium acetate
- C-4 1,8- Diazabicyclo [5.4.0] undec-7-ene p-toluenesulfonate
- Example 1 A solution obtained by adding 0.38 parts by mass of a crosslinking accelerator (C-1) to 100.0 parts by mass (solid content: 10.0 parts by mass) of the complex (A-1) obtained above. was filtered through a filter having a pore size of 0.2 ⁇ m to prepare an inorganic film forming composition (J-1) for a multilayer resist process.
- Examples 2 to 9 and Comparative Examples 1 to 7 Using 100.0 parts by mass of the solution of the component [A] shown in Table 2 (solid content: 10.0 parts by mass), if necessary, using the type and amount of the [C] crosslinking accelerator shown in Table 2 Except for the above, the same operations as in Example 1 were carried out to prepare inorganic film forming compositions (J-2) to (J-9) and (CJ-1) to (CJ-7) for a multilayer resist process. “-” Indicates that the corresponding component was not used.
- Each inorganic film forming composition was dropped on a silicon wafer as a substrate, and then the substrate was rotated at 1,000 rpm for 30 seconds to form a coating film (unheated film). A part of this coating film was immersed in ⁇ -butyrolactone as a cleaning solvent for cleaning the edge and back surface of the substrate for 1 minute and then dried with an air gun. The degree of removal of the unheated film at that time was evaluated using the following indices. A: Visually confirmed that the film was completely removed B: Visually confirmed that the film was not partially removed C: Visually confirmed that the film was not dissolved at all
- Example 2 [Extinction coefficient of inorganic film]
- Each inorganic film forming composition was applied on a silicon wafer as a substrate by a spin coater and baked on a hot plate at 250 ° C. for 60 seconds to form an inorganic film having a thickness of 20 nm.
- the extinction coefficient of this inorganic film was measured with an ellipsometer (SL-200, Rudolf Technologies). Table 2 shows the measured extinction coefficient.
- a resist underlayer film forming composition (NFC HM8005, JSR) is applied onto a silicon wafer as a substrate by a spin coater and dried on a hot plate at 250 ° C. for 60 seconds to form a resist underlayer film having a thickness of 300 nm. Formed.
- Each inorganic film forming composition was applied onto the formed resist underlayer film by a spin coater and baked on a hot plate at 250 ° C. for 60 seconds to form an inorganic film having a thickness of 20 nm.
- a resist composition (ARX2014J, JSR) was applied on the formed inorganic film and dried at 90 ° C.
- a liquid immersion upper layer film-forming composition (NFC TCX091-7, JSR) was applied onto the formed resist film and dried at 90 ° C. for 60 seconds to form a liquid immersion upper layer film having a thickness of 30 nm.
- an ArF excimer laser irradiation apparatus (S610C, Nikon Corp.) is used and 16 mJ / second by immersion exposure through a photomask for forming a line and space pattern in which both the width of the formed line and the space is 50 nm. After exposure with an exposure amount of cm 2, the substrate including the resist film was heated at 115 ° C. for 60 seconds.
- a 2.38 mass% tetramethylammonium hydroxide aqueous solution was used as a developer and developed for 30 seconds to form a 1 nm / 1S resist pattern of 50 nm.
- the resist pattern formability is “ In the case of “A (good)” and a hem-extended shape, “B (defect)” was evaluated.
- Pattern transfer was performed by sequentially dry-etching the inorganic film and the substrate using the formed resist pattern as a mask, using a dry etching apparatus (Telius SCCM, Tokyo Electron).
- a resist underlayer film forming composition (NFC HM8005, JSR) is applied onto a silicon wafer as a substrate by a spin coater and dried on a hot plate at 250 ° C. for 60 seconds to form a resist underlayer film having a thickness of 300 nm. Formed.
- Each inorganic film forming composition was applied onto the formed resist underlayer film by a spin coater and baked on a hot plate at 250 ° C. for 60 seconds to form an inorganic film having a thickness of 20 nm.
- a resist composition (ARX2014J, JSR) was applied on the formed inorganic film and dried at 90 ° C. for 60 seconds to form a resist film having a thickness of 100 nm.
- a liquid immersion upper layer film-forming composition (NFC TCX091-7, JSR) was applied onto the formed resist film and dried at 90 ° C. for 60 seconds to form a liquid immersion upper layer film having a thickness of 30 nm.
- an ArF excimer laser irradiation apparatus (S610C, Nikon Corp.) is used and 16 mJ / mm of immersion exposure is performed through a photomask for forming a line and space pattern in which both the width of the formed line and the space is 40 nm.
- the substrate including the resist film was heated at 115 ° C. for 60 seconds.
- a 40 nm 1L / 1S resist pattern was formed by spin-drying at 2,000 rpm for 15 seconds.
- the resist pattern formability is “A ( “Good”) and “B (defect)” when the skirt spreads.
- Pattern transfer was performed by sequentially dry-etching the inorganic film and the substrate using the formed resist pattern as a mask, using a dry etching apparatus (Telius SCCM, Tokyo Electron).
- a resist underlayer film forming composition (NFC HM8005, JSR) is applied onto a silicon wafer as a substrate by a spin coater and dried on a hot plate at 250 ° C. for 60 seconds to form a resist underlayer film having a thickness of 300 nm. Formed.
- Each inorganic film forming composition was applied onto the formed resist underlayer film by a spin coater and baked on a hot plate at 250 ° C. for 60 seconds to form an inorganic film having a thickness of 20 nm.
- About 50 ⁇ L of the UV curable composition was spotted on the formed inorganic film at the center of the substrate and placed on the work stage of a simple imprint apparatus (EUN-4200, Engineering System).
- a quartz template (NIM-PH350, NTT-ATN) coated with a release agent (HD-1100Z, Daikin Kasei Co., Ltd.) in advance by a predetermined method, silicone rubber (thickness 0.2 mm) as an adhesive layer, It stuck on the quartz exposure head of the said simple imprint apparatus.
- the exposure head is lowered, and the line and space pattern forming template and substrate in which the width of the formed line and space are both 50 nm are nanoimprinted. After making it adhere
- the exposure stage was raised, and the template was peeled off from the cured shape transfer layer to form a pattern.
- the formed resist pattern is observed with a scanning electron microscope (Hitachi High-Technologies Corporation). In a 50 nm 1L / 1S pattern, if the resist pattern is not chipped and is rectangular, the resist pattern formability is “A (good)”. When there was a pattern loss, it was judged as “B (defect)”.
- the inorganic film was etched by the following two methods, and the etching selectivity was evaluated.
- S (very good) is obtained, and when the difference is 2 nm or more and less than 5 nm, “A (good)” is obtained. In the case of 5 nm or more, it was evaluated as “B (defect)”.
- the etching selectivity is evaluated to be very good or good, the inorganic film formed from the inorganic film forming composition can function well as a mask film when processing each film.
- the inorganic film forming compositions of the examples have good solubility in the solvent for cleaning the edge and back of the substrate, even after coating spin drying, and baking is also possible. It can be seen that the later extinction coefficient is low, the etching selectivity is excellent, and the formed resist pattern is excellent.
- the inorganic film after spin-drying has good solubility in a solvent for substrate edge / back surface cleaning, a low extinction coefficient after baking, and resist pattern formability and etching selectivity.
- An excellent inorganic film forming composition for a multilayer resist process and a pattern forming method can be provided. Therefore, in the multi-layer resist process using the inorganic film forming composition, it is excellent in the removal performance by the organic solvent at the site where the film on the substrate after coating rotation is to be removed, and even when the organic film is thinned, the resist pattern Disappearance, loss of shape, bending, and the like can be suppressed, and faithful pattern transfer is possible. Therefore, the present invention can be used very suitably for the manufacture of LSI, which is expected to be further miniaturized in the future, especially for the formation of fine contact holes and the like.
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Abstract
Description
基板の上面側に無機膜を形成する工程、上記無機膜の上面側にレジストパターンを形成する工程、及び上記レジストパターンをマスクとした1又は複数回のドライエッチングにより、基板にパターンを形成する工程
を有し、上記無機膜を当該多層レジストプロセス用無機膜形成組成物により形成する。
当該多層レジストプロセス用無機膜形成組成物は、多層レジストプロセス、すなわち、レジストパターン以外に有機下層膜、SOG(Spin on Glass)膜等の他の層を形成して基板を加工するプロセスにおいて、上記他の層としての無機膜を形成するのに用いられる。
当該多層レジストプロセス用無機膜形成組成物は、[A]錯体を含有する。当該組成物は、好適成分として溶媒(以下、「[B]溶媒」ともいう)、架橋促進剤(以下、「[C]架橋促進剤」ともいう)を含有していてもよく、本発明の効果を損なわない範囲において、その他の任意成分を含有していてもよい。以下、各成分について説明する。
[A]錯体は、複数の金属原子と、架橋配位子と、配位子(b)とを有し、上記架橋配位子が架橋配位子(a)を含み、上記架橋配位子(a)の架橋配位子全体に対する含有率が50モル%以上である。
当該無機膜形成組成物は、[A]錯体を含有することで、洗浄溶剤除去性に優れると共に消光係数が低くかつレジストパターン形成性及びエッチング選択性にも優れる無機膜を形成することができる。
以下、[A]錯体を構成する金属原子、架橋配位子、架橋配位子(a)、配位子(b)の順に説明する。
[A]錯体は、複数の金属原子を含んでいる。この複数の金属原子は、架橋配位子(a)を含む架橋配位子で架橋されていると考えられ、また、配位子(b)が配位している。当該無機膜形成組成物は、複数の金属原子を含むことで、レジストパターン形成性及びエッチング選択性に優れる。
Sc(スカンジウム)、Y(イットリウム)等の第3族元素;
Ti(チタン)、Zr(ジルコニウム)、Hf(ハフニウム)等の第4族元素;
V(バナジウム)、Nb(ニオブ)、Ta(タンタル)等の第5族元素;
Cr(クロム)、Mo(モリブデン)、W(タングステン)等の第6族元素;
Zn等の第12族元素;
Al(アルミニウム)、Ga(ガリウム)、In(インジウム)、Tl(タリウム)等の第13族元素などの原子が挙げられる。
これらの中で、第3族元素、第4族元素、第5族元素、第6族元素、第13族元素の原子が好ましく、Y、Ti、Zr、Hf、Ta、W、Alの原子がより好ましい。
[A]錯体は、架橋配位子を有する。[A]錯体は架橋配位子を有することで、複核錯体となることができる。この架橋配位子としては、以下説明する架橋配位子(a)以外にも、例えば、酸素原子(-O-)、パーオキサイド配位子(-O-O-)等が挙げられる。この架橋配位子は、通常、上記金属原子を架橋するように配位している。
架橋配位子(a)は、上述の架橋配位子であって、下記式(1)で表される化合物(以下、「化合物(A)」ともいう)に由来する配位子である。この架橋配位子(a)の架橋配位子全体に対する含有率としては、50モル%以上であり、70モル%以上が好ましく、90モル%以上がより好ましく、95モル%以上がさらに好ましい。[A]錯体は、架橋配位子として架橋配位子(a)と有し、この架橋配位子(a)の架橋配位子全体に対する含有率を上記範囲とすることで、主に有機配位子で架橋された複核錯体となることができ、その結果、当該無機膜形成組成物は洗浄溶剤除去性に優れたものとすることができると共に、当該無機膜形成組成物から形成される無機膜の消光係数を低いものとすることができる。架橋配位子(a)としては、化合物(A)自体、化合物(A)からプロトンが脱離したアニオン等が挙げられ、これらが有する酸素原子及び/又は窒素原子により上記金属原子に配位する。
メタン、エタン、プロパン、ブタン等のアルカン;エテン、プロペン、ブテン、ペンテン等のアルケン;エチン、プロピン、ブチン、ペンチン等のアルキンなどの炭素数1~30の鎖状炭化水素、シクロプロパン、シクロブタン、シクロペンタン、シクロヘキサン、ノルボルナン、アダマンタン等のシクロアルカン、シクロプロペン、シクロブテン、シクロペンテン、シクロヘキセン、ノルボルネン等のシクロアルケンなどの炭素数3~30の脂環式炭化水素、ベンゼン、トルエン、キシレン、メシチレン、ナフタレン、メチルナフタレン、ジメチルナフタレン、アントラセン等のアレーンなどの炭素数6~30の芳香族炭化水素などの炭化水素からn個の水素原子を除いた基等が挙げられる。
フッ素原子、塩素原子、臭素原子、ヨウ素原子等のハロゲン原子;
メトキシ基、エトキシ基、プロポキシ基等のアルコキシ基;
メトキシカルボニル基、エトキシカルボニル基等のアルコキシカルボニル基;
メトキシカルボニルオキシ基、エトキシカルボニルオキシ基等のアルコキシカルボニルオキシ基;
ホルミル基、アセチル基、プロピオニル基、ブチリル基、ベンゾイル基等のアシル基;
シアノ基、ニトロ基などが挙げられる。
nが2のものとして、2価の鎖状炭化水素基、2価の芳香族炭化水素基、2価のヘテロ原子含有基が好ましく、アルカンジイル基、アルケンジイル基、アレーンジイル基、アルカンジイルオキシアルカンジイル基がより好ましく、1,2-エタンジイル基、1,2-プロパンジイル基、ブタンジイル基、ヘキサンジイル基、エテンジイル基、キシレンジイル基、エタンジイルオキシエタンジイル基がさらに好ましい。
nが3のものとして、3価の鎖状炭化水素基が好ましく、アルカントリイル基がより好ましく、1,2,3-プロパントリイル基がさらに好ましい。
nが4のものとして、4価の鎖状炭化水素基が好ましく、アルカンテトライル基がより好ましく、1,2,3,4-ブタンテトライル基がさらに好ましい。
nが2のものとして、
エチレングリコール、プロピレングリコール、ブチレングリコール、ヘキサメチレングリコール等のアルキレングリコール;
ジエチレングリコール、ジプロピレングリコール、ジブチレングリコール、トリエチレングリコール、トリプロピレングリコール等のジアルキレングリコール;
シクロヘキサンジオール、シクロヘキサンジメタノール、ノルボルナンジオール、ノルボルナンジメタノール、アダマンタンジオール等のシクロアルキレングリコール;
1,4-ベンゼンジメタノール、2,6-ナフタレンジメタノール等の芳香環含有グリコール;
カテコール、レゾルシノール、ハイドロキノン等の2価フェノールなどが挙げられ、
nが3のものとして、
グリセリン、1,2,4-ブタントリオール等のアルカントリオール;
1,2,4-シクロヘキサントリオール、1,2,4-シクロヘキサントリメタノール等のシクロアルカントリオール;
1,2,4-ベンゼントリメタノール、2,3,6-ナフタレントリメタノール等の芳香環含有グリコール;
ピロガロール、2,3,6-ナフタレントリオール等の3価フェノール等が挙げられ、
nが4のものとして、
エリスリトール、ペンタエリスリトール等のアルカンテトラオール;
1,2,4,5-シクロヘキサンテトラオール等のシクロアルカンテトラオール;
1,2,4,5-ベンゼンテトラメタノール等の芳香環含有テトラオール;
1,2,4,5-ベンゼンテトラオール等の4価フェノールなどが挙げられる。
これらの中で、nが2又は3のものが好ましく、アルキレングリコール、ジアルキレングリコール、アルカントリオールがより好ましく、プロピレングリコール、ジエチレングリコール、グリセリンがさらに好ましい。
nが2のものとして、
シュウ酸、マロン酸、コハク酸、グルタル酸、アジピン酸等の鎖状飽和ジカルボン酸;
マレイン酸、フマル酸等の鎖状不飽和ジカルボン酸;
1,4-シクロヘキサンジカルボン酸、ノルボルナンジカルボン酸、アダマンタンジカルボン酸等の脂環式ジカルボン酸;
フタル酸、テレフタル酸、2,6-ナフタレンジカルボン酸、2,7-ナフタレンジカルボン酸等の芳香族ジカルボン酸などが挙げられ、
nが3のものとして、
1,2,3-プロパントリカルボン酸等の鎖状飽和トリカルボン酸;
1,2,3-プロペントリカルボン酸等の鎖状不飽和トリカルボン酸;
1,2,4-シクロヘキサントリカルボン酸等の脂環式トリカルボン酸;
トリメリット酸、2,3,7-ナフタレントリカルボン酸等の芳香族トリカルボン酸などが挙げられ、
nが4のものとして、
1,2,3,4-ブタンテトラカルボン酸等の鎖状飽和テトラカルボン酸;
1,2,3,4-ブタジエンテトラカルボン酸等の鎖状不飽和テトラカルボン酸;
1,2,5,6-シクロヘキサンテトラカルボン酸、2,3,5,6-ノルボルナンテトラカルボン酸等の脂環式テトラカルボン酸;
ピロメリット酸、2,3,6,7-ナフタレンテトラカルボン酸等の芳香族テトラカルボン酸などが挙げられる。
これらの中で、nが2のものが好ましく、鎖状飽和ジカルボン酸、鎖状不飽和ジカルボン酸がより好ましく、マレイン酸、コハク酸がさらに好ましい。
nが2のものとして、
エチレンジイソシアネート、トリメチレンジイソシアネート、テトラメチレンジイソシアネート、ヘキサメチレンジイソシアネート等の鎖状ジイソシアネート;
1,4-シクロヘキサンジイソシアネート、イソホロンジイソシアネート等の脂環式ジイソシアネート;
トリレンジイソシアネート、1,4-ベンゼンジイソシアネート、4,4’-ジフェニルメタンジイソシアネート等の芳香族ジイソシアネートなどが挙げられ、
nが3のものとして、
トリメチレントリイソシアネート等の鎖状トリイソシアネート;
1,2,4-シクロヘキサントリイソシアネート等の脂環式トリイソシアネート;
1,2,4-ベンゼントリイソシアネート等の芳香族トリイソシアネートなどが挙げられ、
nが4のものとして、
テトラメチレンテトライソシアネート等の鎖状テトライソシアネート;
1,2,4,5-シクロヘキサンテトライソシアネート等の脂環式テトライソシアネート;
1,2,4,5-ベンゼンテトライソシアネート等の芳香族テトライソシアネートなどが挙げられる。
これらの中で、nが2のものが好ましく、鎖状ジイソシアネートがより好ましく、ヘキサメチレンジイソシアネートがさらに好ましい。
nが2のものとして、
エチレンジアミン、N-メチルエチレンジアミン、N,N’-ジメチルエチレンジアミン、トリメチレンジアミン、N,N’-ジメチルトリメチレンジアミン、テトラメチレンジアミン、N,N’-ジメチルテトラメチレンジアミン等の鎖状ジアミン;
1,4-シクロヘキサンジアミン、1,4-ジ(アミノメチル)シクロヘキサン等の脂環式ジアミン;
1,4-ジアミノベンゼン、4,4’-ジアミノジフェニルメタン等の芳香族ジアミンなどが挙げられ、
nが3のものとして、
トリアミノプロパン、N,N’,N”-トリメチルトリアミノプロパン等の鎖状トリアミン;
1,2,4-トリアミノシクロヘキサン等の脂環式トリアミン;
1,2,4-トリアミノベンゼン等の芳香族トリアミンなどが挙げられ、
nが4のものとして、
テトラアミノブタン等の鎖状テトラアミン;
1,2,4,5-テトラアミノシクロヘキサン、2,3,5,6-テトラアミノノルボルナン等の脂環式テトラアミン;
1,2,4,5-テトラアミノベンゼン等の芳香族テトラアミンなどが挙げられる。
これらの中で、nが2のものが好ましく、鎖状ジアミンがより好ましく、N,N’-ジメチルエチレンジアミンがさらに好ましい。
配位子(b)は、ヒドロキシ酸エステル、β-ジケトン、β-ケトエステル及びβ-ジカルボン酸エステルからなる群より選ばれる少なくとも1種の化合物に由来する配位子であり、[A]錯体の金属原子に配位している。[A]錯体は、架橋配位子(a)に加えて配位子(b)を有することで、有機溶媒に対する溶解性が向上する。その結果、当該無機膜形成組成物は、洗浄溶剤除去性に優れる。配位子(b)は、通常、これが有する2個以上の酸素原子が上記金属原子の複数の配位座に結合することで配位する。
[A]錯体は、例えば、2以上のアルコキシ配位子を含む金属化合物と、下記式(1)で表される化合物と、ヒドロキシ酸エステル、β-ジケトン、β-ケトエステル及びβ-ジカルボン酸エステルからなる群より選ばれる少なくとも1種の化合物とを溶媒中で反応させることにより、生成物として得ることができる。この場合、2以上のアルコキシ配位子を有する金属化合物と、ヒドロキシ酸エステル、β-ジケトン、β-ケトエステル及びβ-ジカルボン酸エステルからなる群より選ばれる少なくとも1種の配位子とを先に反応させ、かかる配位子が配位した金属化合物を得た後に、下記式(1)で表される化合物とを反応させてもよい。上記アルコキシ配位子としては、例えば、メトキシド配位子、エトキシド配位子、イソプロポキシド配位子、ブトキシド配位子等が挙げられる。上記金属化合物としては、アルコキシ配位子の代わりに、クロライド配位子、ブロマイド配位子等のハライド配位子などを有するものであってもよい。
当該無機膜形成組成物は、通常、[B]溶媒を含有する。[B]溶媒としては、[A]錯体を溶解又は分散することができるものであれば用いることができる。[B]溶媒としては、例えば、アルコール系溶媒、ケトン系溶媒、アミド系溶媒、エーテル系溶媒、エステル系溶媒等が挙げられる。これらの溶媒は、1種単独で又は2種以上を混合して用いることができる。[B]溶媒としては、[A]錯体の配位子(b)を与える化合物と同じものであってもよい。また、[B]溶媒としては、上述の[A]錯体の合成において反応に用いた溶媒を除去せずそのまま用いてもよい。
メタノール、エタノール、n-プロパノール、iso-プロパノール、n-ブタノール、iso-ブタノール、sec-ブタノール、tert-ブタノール、n-ペンタノール、iso-アミルアルコール、2-メチルブタノール、sec-ペンタノール、tert-ペンタノール、n-ヘキサノール、2-メチルペンタノール、sec-ヘキサノール、2-エチルブタノール、sec-ヘプタノール、3-ヘプタノール、n-オクタノール、2-エチルヘキサノール、sec-オクタノール、n-ノニルアルコール、2,6-ジメチル-4-ヘプタノール、n-デカノール、sec-ウンデシルアルコール、トリメチルノニルアルコール、sec-テトラデシルアルコール、sec-ヘプタデシルアルコール等の1価の脂肪族アルコール;
シクロヘキサノール、メチルシクロヘキサノール、3,3,5-トリメチルシクロヘキサノール等の1価の脂環式アルコール;
ベンジルアルコール、フェネチルアルコール等の芳香族アルコール;
3-メトキシブタノール、フルフリルアルコール、ジアセトンアルコール等の1価のエーテル基又はケト基含有アルコール;
エチレングリコール、1,2-プロピレングリコール、1,3-ブチレングリコール、2,4-ペンタンジオール、2-メチル-2,4-ペンタンジオール、2,5-ヘキサンジオール、2,4-ヘプタンジオール、2-エチル-1,3-ヘキサンジオール、ジエチレングリコール、ジプロピレングリコール、トリエチレングリコール、トリプロピレングリコール等の多価アルコール;
エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、エチレングリコールモノプロピルエーテル、エチレングリコールモノブチルエーテル、エチレングリコールモノヘキシルエーテル、エチレングリコールモノフェニルエーテル、エチレングリコールモノ-2-エチルブチルエーテル、プロピレングリコールモノメチルエーテル、プロピレングリコールモノエチルエーテル、プロピレングリコールモノプロピルエーテル、プロピレングリコールモノブチルエーテル等のアルキレングリコールモノアルキルエーテル;
ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールモノプロピルエーテル、ジエチレングリコールモノブチルエーテル、ジエチレングリコールモノヘキシルエーテル、ジプロピレングリコールモノメチルエーテル、ジプロピレングリコールモノエチルエーテル、ジプロピレングリコールモノプロピルエーテル等のエーテル基含有アルキレングリコールモノアルキルエーテルなどが挙げられる。
アセトン、メチルエチルケトン、メチルn-プロピルケトン、メチルn-ブチルケトン、ジエチルケトン、メチルiso-ブチルケトン、メチルn-ペンチルケトン、エチルn-ブチルケトン、メチルn-ヘキシルケトン、ジiso-ブチルケトン、トリメチルノナノン等の鎖状ケトン;
シクロペンタノン、シクロヘキサノン、シクロヘプタノン、シクロオクタノン、メチルシクロヘキサノン等の環状ケトン;
アセトフェノン、フェニルエチルケトン等の芳香族ケトン;
アセトニルアセトン等のγ-ジケトンなどが挙げられる。
N-メチルホルムアミド、N,N-ジメチルホルムアミド、N,N-ジエチルホルムアミド、アセトアミド、N-メチルアセトアミド、N,N-ジメチルアセトアミド、N-メチルプロピオンアミド等の鎖状アミド;
N-メチルピロリドン、N,N’-ジメチルイミダゾリジノン等の環状アミドなどが挙げられる。
ジエチルエーテル、ジプロピルエーテル等のジ脂肪族エーテル;
アニソール、フェニルエチルエーテル等の芳香族-脂肪族エーテル;
ジフェニルエーテル等のジ芳香族エーテル;
テトラヒドロフラン、テトラヒドロピラン、ジオキサン等の環状エーテルなどが挙げられる。
酢酸メチル、酢酸エチル、酢酸n-プロピル、酢酸iso-プロピル、酢酸n-ブチル、酢酸iso-ブチル、酢酸sec-ブチル、酢酸n-ペンチル、酢酸sec-ペンチル、酢酸3-メトキシブチル、酢酸メチルペンチル、酢酸2-エチルブチル、酢酸2-エチルヘキシル、酢酸ベンジル、酢酸シクロヘキシル、酢酸メチルシクロヘキシル、酢酸n-ノニル、プロピオン酸エチル、プロピオン酸n-ブチル、プロピオン酸iso-アミル、アセト酢酸メチル、アセト酢酸エチル等のモノカルボン酸エステル;
シュウ酸ジエチル、シュウ酸ジ-n-ブチル、マロン酸ジエチル、フタル酸ジメチル、フタル酸ジエチル等のジカルボン酸エステル;
酢酸エチレングリコールモノメチルエーテル、酢酸エチレングリコールモノエチルエーテル、酢酸エチレングリコールモノプロピルエーテル、酢酸プロピレングリコールモノメチルエーテル、酢酸プロピレングリコールモノエチルエーテル、酢酸プロピレングリコールモノプロピルエーテル、酢酸プロピレングリコールモノブチルエーテル、プロピオン酸プロピレングリコールモノメチルエーテル等のアルキレングリコールモノアルキルエーテルのカルボン酸エステル;
酢酸ジエチレングリコールモノメチルエーテル、酢酸ジエチレングリコールモノエチルエーテル、酢酸ジエチレングリコールモノ-n-ブチルエーテル、酢酸ジプロピレングリコールモノメチルエーテル、酢酸ジプロピレングリコールモノエチルエーテル、プロピオン酸ジエチレングリコールモノメチルエーテル等のエーテル基含有アルキレングリコールモノアルキルエーテルのカルボン酸エステル;
グリコール酸メチル、グリコール酸エチル、乳酸メチル、乳酸エチル、乳酸n-ブチル、乳酸n-アミル等のヒドロキシ酸エステル;
γ-ブチロラクトン、γ-バレロラクトン等のラクトン;
ジエチルカーボネート、プロピレンカーボネート等のカーボネートなどが挙げられる。
アルコール系溶媒としては、1価の脂肪族アルコール、アルキレングリコールモノアルキルエーテルが好ましく、炭素数4以上の1価の脂肪族アルコール、炭素数4以上のアルキレングリコールモノアルキルエーテルがより好ましく、ブタノール、イソアミルアルコール、プロピレングリコールモノメチルエーテル、プロピレングリコールモノエチルエーテル、プロピレングリコールモノプロピルエーテルがさらに好ましい。エステル系溶媒としては、ヒドロキシ酸エステル、ラクトン、アルキレングリコールモノアルキルエーテルのカルボン酸エステル、エーテル基含有アルキレングリコールモノアルキルエーテルのカルボン酸エステルが好ましく、炭素数4以上のヒドロキシ酸エステル、炭素数4以上のラクトン、炭素数6以上のアルキレングリコールモノアルキルエーテルのモノカルボン酸エステルがより好ましく、乳酸エチル、γ-ブチロラクトン、酢酸プロピレングリコールモノメチルエーテルがさらに好ましい。
当該無機膜形成組成物は[C]架橋促進剤をさらに含有していてもよい。[C]架橋促進剤は、光又は熱によって酸又は塩基を発生する化合物であり、当該無機膜形成組成物は、[C]架橋促進剤をさらに含有することで、レジストパターン形成性及びエッチング選択性を向上させることができる。[C]架橋促進剤としては、例えば、オニウム塩化合物、N-スルホニルオキシイミド化合物等が挙げられる。[C]架橋促進剤としては、熱によって酸又は塩基を発生する熱架橋促進剤が好ましく、中でもオニウム塩化合物が好ましい。
当該無機膜形成組成物は、本発明の効果を損なわない範囲において、界面活性剤等のその他の任意成分を含有していてもよい。
界面活性剤は塗布性、ストリエーション等を改良する作用を示す成分である。界面活性剤としては、例えばポリオキシエチレンラウリルエーテル、ポリオキシエチレンステアリルエーテル、ポリオキシエチレンオレイルエーテル、ポリオキシエチレンn-オクチルフェニルエーテル、ポリオキシエチレンn-ノニルフェニルエーテル、ポリエチレングリコールジラウレート、ポリエチレングリコールジステアレート等のノニオン系界面活性剤の他、以下商品名として、KP341(信越化学工業社)、ポリフローNo.75、同No.95(以上、共栄社化学社)、エフトップEF301、同EF303、同EF352(以上、トーケムプロダクツ社)、メガファックF171、同F173(以上、大日本インキ化学工業社)、フロラードFC430、同FC431(以上、住友スリーエム社)、アサヒガードAG710、サーフロンS-382、同SC-101、同SC-102、同SC-103、同SC-104、同SC-105、同SC-106(以上、旭硝子社)等が挙げられる。
当該無機膜形成組成物は、例えば、[A]錯体及び[B]溶媒、並びに必要に応じて[C]架橋促進剤及びその他の任意成分等を所定の割合で混合することにより調製できる。当該無機膜形成組成物は通常、その使用に際して溶媒に溶解した後、例えば孔径0.2μm程度のフィルターでろ過することによって調製される。
当該パターン形成方法は、
当該多層レジストプロセス用無機膜形成組成物で基板の上面側に無機膜を形成する工程(以下、「無機膜形成工程」ともいう)、
上記無機膜の上面側にレジストパターンを形成する工程(以下、「レジストパターン形成工程」ともいう)、及び
上記レジストパターンをマスクとした1又は複数回のドライエッチングにより、基板にパターンを形成する工程(以下、「基板パターン形成工程」ともいう)
を有する。
基板上にレジスト下層膜を形成する工程(以下、「レジスト下層膜形成工程」ともいう)
をさらに有し、
上記無機膜形成工程で無機膜を上記レジスト下層膜上に形成することも好ましい。
本工程では、当該無機膜形成組成物で、基板上の上面側に無機膜を形成する。上記基板としては、例えば酸化シリコン、窒化シリコン、酸窒化シリコン、ポリシロキサン等の絶縁膜、並びに市販品であるブラックダイヤモンド(AMAT社)、シルク(ダウケミカル社)、LKD5109(JSR社)等の低誘電体絶縁膜で被覆したウェハ等の層間絶縁膜が挙げられる。また、この基板としては、配線講(トレンチ)、プラグ溝(ビア)等のパターン化された基板を用いてもよい。上記無機膜は、当該無機膜形成組成物を基板の表面に塗布することにより塗膜を形成し、この塗膜を加熱処理、又は紫外光の照射及び加熱処理を行うことにより硬化させることで形成できる。当該無機膜形成組成物を塗布する方法としては、例えばスピンコート法、ロールコート法、ディップ法等が挙げられる。また、上記加熱処理の温度としては、通常150℃~500℃であり、好ましくは180℃~350℃である。上記加熱処理の時間としては、通常30秒~1,200秒であり、好ましくは45秒~600秒である。上記紫外光の照射の条件は、当該無機膜形成組成物の組成等に応じて適宜選択される。形成される無機膜の膜厚としては、通常5nm~50nm程度である。
また、上記無機膜形成工程の前に、レジスト下層膜形成組成物を用い、基板上に有機膜であるレジスト下層膜を形成する工程を有していてもよい。レジスト下層膜形成組成物としては、従来公知のものを使用できるが、例えばNFC HM8005(JSR社)等が挙げられ。上記レジスト下層膜は、基板上にレジスト下層膜形成組成物を塗布することにより塗膜を形成し、この塗膜を加熱処理、又は紫外光の照射及び加熱処理を行うことにより硬化させることで形成できる。レジスト下層膜形成組成物を塗布する方法としては、例えばスピンコート法、ロールコート法、ディップ法等が挙げられる。また、上記加熱処理の温度としては、通常150℃~500℃であり、好ましくは180℃~350℃である。上記加熱処理の時間としては、通常30秒~1,200秒であり、好ましくは45秒~600秒である。上記紫外光の照射の条件は、レジスト下層膜形成組成物の組成等に応じて適宜選択される。形成されるレジスト下層膜の膜厚としては、通常50nm~500nm程度である。
本工程では、上記形成した無機膜の上面側にレジストパターンを形成する。このレジストパターンを形成する方法としては、例えば(A)レジスト組成物を用いる方法、(B)ナノインプリントリソグラフィー法により行う方法等が挙げられる。以下、それぞれについて説明する。
本方法を用いる場合、レジストパターン形成工程は、
レジスト組成物で上記無機膜の上面側にレジスト膜を形成する工程(以下、「レジスト膜形成工程」ともいう)、
上記レジスト膜を露光する工程(以下、「露光工程」ともいう)、及び
上記露光されたレジスト膜を現像する工程(以下、「現像工程」ともいう)
を含む。
以下、各工程について説明する。
本工程では、レジスト組成物で上記無機膜の上面側にレジスト膜を形成する。上記レジスト組成物としては、例えば酸解離性基を有する重合体と感放射線性酸発生剤とを含有するレジスト組成物、アルカリ可溶性樹脂とキノンジアジド系感光剤とを含有するポジ型レジスト組成物、アルカリ可溶性樹脂と架橋剤とを含有するネガ型レジスト組成物等が挙げられる。このようなレジスト組成物として、市販品のレジスト組成物を使用することもできる。レジスト組成物の塗布方法としては、例えばスピンコート法等の従来の方法によって塗布することができる。なお、レジスト組成物を塗布する際には、得られるレジスト膜が所望の膜厚となるように、塗布するレジスト組成物の量を調整する。
本工程では、上記形成されたレジスト膜を露光する。この露光は、通常フォトマスクを介してレジスト膜に選択的に放射線を照射することにより行う。露光に用いる放射線としては、レジスト組成物に使用されている酸発生剤の種類に応じて、例えば、可視光線、紫外線、遠紫外線、X線、γ線等の電磁波;電子線、分子線、イオンビーム等の粒子線などから適切に選択されるが、遠紫外線が好ましく、KrFエキシマレーザー光(248nm)、ArFエキシマレーザー光(193nm)、F2エキシマレーザー光(波長157nm)、Kr2エキシマレーザー光(波長147nm)、ArKrエキシマレーザー光(波長134nm)、極紫外線(波長13nm等)がより好ましい。また、液浸露光法も採用することができる。この場合、レジスト膜上に液浸上層膜形成組成物を用いて液浸上層膜を形成してもよい。
本工程では、上記露光されたレジスト膜を現像する。現像に用いる現像液としては、使用されるレジスト組成物の種類に応じて適宜選択することができる。上記酸解離性基を有する重合体と感放射線性酸発生剤とを含有するレジスト組成物やアルカリ可溶性樹脂を含有するポジ型レジスト組成物の場合には、例えば水酸化ナトリウム、水酸化カリウム、炭酸ナトリウム、珪酸ナトリウム、メタ珪酸ナトリウム、アンモニア、エチルアミン、n-プロピルアミン、ジエチルアミン、ジ-n-プロピルアミン、トリエチルアミン、メチルジエチルアミン、ジメチルエタノールアミン、トリエタノールアミン、テトラメチルアンモニウムハイドロオキサイド(TMAH)、テトラエチルアンモニウムヒドロキシド、ピロール、ピペリジン、コリン、1,8-ジアザビシクロ[5.4.0]-7-ウンデセン、1,5-ジアザビシクロ[4.3.0]-5-ノネン等のアルカリ性水溶液が挙げられ、ポジ型のレジストパターンを形成することができる。これらの中で、TMAH水溶液が好ましい。これらのアルカリ性水溶液は、水溶性有機溶媒、例えば、メタノール、エタノール等のアルコール類や、界面活性剤を適量添加したものであってもよい。また、上記酸解離性基を有する重合体と感放射線性酸発生剤とを含有するレジスト組成物の場合、上記現像液として、有機溶媒を含有する液を用いることができ、ネガ型のレジストパターンを形成することができる。このように、酸解離性基を有する重合体を含有するレジスト組成物を用い、有機溶媒を含有する現像液を用いることで、より微細なレジストパターンを形成することができ、ひいては、より微細な基板のパターンを形成することができる。上記有機溶媒としては、例えば、当該無機膜形成組成物の[B]溶媒として例示した溶媒と同様のもの等が挙げられる。これらの中で、エステル系溶媒が好ましく、酢酸ブチルがより好ましい。
本方法を用いる場合、レジストパターン形成方法は、
ナノインプリントリソグラフィー法により、レジスト組成物を用い、上記無機膜上にレジストパターンを形成する工程(以下、「ナノインプリントリソグラフィー法によるレジストパターン形成工程」ともいう)
を有する。
以下、この工程について説明する。
本工程では、ナノインプリントリソグラフィー法により、レジスト組成物を用い、上記無機膜上にレジストパターンを形成する。本工程を詳述すると、上記無機膜上にパターン形成層を形成する工程(以下、「パターン形成層形成工程」ともいう)と、表面に反転パターンを有するモールドの表面を疎水化処理する工程(以下、「疎水化処理工程」ともいう)と、疎水化処理した上記モールドの表面をパターン形成層に圧接する工程(以下、「圧接工程」ともいう)と、上記モールドを圧接した状態でパターン形成層を露光する工程(以下、「露光工程」ともいう)と、上記モールドを、露光されたパターン形成層から剥離する工程(以下、「剥離工程」ともいう)とを含む方法である。
以下、各工程について説明する。
本工程では、上記無機膜上にパターン形成層を形成する。パターン形成層を構成する成分は、ナノインプリント用感放射線性組成物である。パターン形成層には、ナノインプリント用感放射線性組成物以外にも、硬化促進剤等を含有できる。硬化促進剤としては、例えば感放射線性硬化促進剤や熱硬化促進剤がある。これらの中でも、感放射線性硬化促進剤が好ましい。感放射線性硬化促進剤は、ナノインプリント用感放射線性組成物を構成する構成単位によって適宜選択でき、例えば光酸発生剤、光塩基発生剤及び光増感剤等が挙げられる。なお、感放射線性硬化促進剤は、単独で用いてもよく、2種以上を併用してもよい。
本工程では、表面に反転パターンを有するモールドの表面を疎水化処理する。上記モールドは、光透過性の材料で構成される必要がある。この光透過性の材料としては、例えばガラス、石英、PMMA、ポリカーボネート樹脂等の光透明性樹脂;透明金属蒸着膜;ポリジメチルシロキサン等の柔軟膜;光硬化膜;金属膜等が挙げられる。
本工程では、疎水化処理した上記モールドの表面をパターン形成層に圧接する。パターン形成層に凹凸パターンを有するモールドを圧接することでパターン形成層中に、モールド凹凸パターンが形成される。モールドを圧接する際の圧力としては、通常0.1MPa~100MPaであり、0.1MPa~50MPaが好ましく、0.1MPa~30MPaであることがより好ましく。圧接時間としては、通常1秒~600秒であり、1秒~300秒が好ましく、1秒~180秒がより好ましい。
本工程では、上記モールドを圧接した状態でパターン形成層を露光する。パターン形成層を露光することにより、ナノインプリント用感放射線性組成物に含有される光重合開始剤からラジカルが発生する。それにより、ナノインプリント用感放射線性組成物からなるパターン形成層が、モールドの凹凸パターンが転写された状態で硬化する。凹凸パターンが転写されることで、例えばLSI、システムLSI、DRAM、SDRAM、RDRAM、D-RDRAM等の半導体素子の層間絶縁膜用膜、半導体素子製造時におけるレジスト膜等として利用することができる。
本工程では、上記モールドを、露光されたパターン形成層から剥離する。剥離方法としては、特に限定されず例えば基材を固定してモールドを基材から遠ざかるように移動させて剥離してもよく、モールドを固定して基材をモールドから遠ざかるように移動させて剥離してもよく、これらの両方を逆方向へ引っ張って剥離してもよい。
本工程では、上記レジストパターンをマスクとした1又は複数回のドライエッチングにより、基板にパターンを形成する。なお、上記レジスト下層膜を形成している場合は、上記レジストパターンをマスクとして無機膜、レジスト下層膜及び被加工基板を順次ドライエッチングしてパターンを形成する。ドライエッチングは、公知のドライエッチング装置を用いて行うことができる。また、ドライエッチング時のソースガスとしては、被エッチング物の元素組成にもよるが、O2、CO、CO2等の酸素原子を含むガス、He、N2、Ar等の不活性ガス、Cl2、BCl3等の塩素系ガス、CHF3、CF4等のフッ素系ガス、H2、NH3のガス等を使用することができる。なお、これらのガスは混合して用いることもできる。
[A]錯体のMnは、GPCカラム(SHODEX A-80M(長さ50cm)、昭和電工社)を用い、以下の条件によるゲルパーミエーションクロマトグラフィーにより測定した。
装置:高温高速ゲル浸透クロマトグラフ(モデル1500-C、ALC/GPC、ウォーターズ社)
カラム温度:40℃
溶出溶媒:テトラヒドロフラン(和光純薬工業社)
流速:1.0mL/分
試料濃度:0.1g/10mL
検出器:示差屈折計
標準物質:標準ポリスチレン(プレッシャーケミカル社)
秤量したアルミ皿(A[g])に、固形分濃度を測定する溶液1.00gを入れ、アルミ皿を200℃のホットプレートを用いて1時間大気下で加熱した後、室温まで冷却し、再度秤量(B[g])し、求めたA及びBの質量から、(B-A)*100(%)を算出して固形分濃度を求めた。
[A]錯体の合成に用いた化合物を以下に示す。
M-1:イットリウム(III)イソプロポキシド
M-2:チタン(IV)イソプロポキシド
M-3:チタン(IV)ブトキシドオリゴマー4量体([TiO(OBu)2]4)
M-4:ジルコニウム(IV)ブトキシド
M-5:ハフニウム(IV)エトキシド
M-6:タンタル(V)エトキシド
M-7:タングステン(VI)メトキシド
M-8:テトラキス(t-ブトキシ)(オキソ)タングステン(VI)(WO(OBu-t)4)
M-9:塩化アルミニウム(III)
M-10:メチルトリメトキシシラン
M-11:チタン(IV)ブトキシドオリゴマー10量体([TiO(OBu)2]10)
M-12:ジルコニウム・ジn-ブトキシド・ビス(2,4-ペンタンジオネート)(60質量%濃度・ブタノール溶液)
M-13:チタニウム・ジイソプロプロキシド・ビス(エチルアセトセテート)
M-14:テトラメチルオルソシリケート
上記化合物(M-1)26.6g及びテトラヒドロフラン(THF)100gを混合し、25℃で10分間攪拌した後、1,4-ベンゼンジメタノール20.7gを加え、60℃まで昇温し、4時間加熱撹拌を行った。反応終了後、室温まで冷却し、アセチルアセトン(AcAc)10.0gとプロピレングリコールモノメチルエーテル(PGME)200gと加えた後、低沸点物をエバポレーターにて除去し、固形分濃度が10.0質量%の錯体(A-1)の溶液を得た。錯体(A-1)のMnは3,500であった。
上記化合物(M-2)28.4g及びテトラヒドロフラン(THF)100gを混合し、25℃で10分間攪拌した後、プロピレングリコール15.2gを混合し、60℃まで昇温し、4時間加熱撹拌を行った。反応終了後、室温まで冷却し、アセト酢酸エチル(EAcAc)13.1gとプロピレングリコールモノエチルエーテル(PGEE)を200g添加した後、低沸点物をエバポレーターにて除去し、固形分濃度が10.0質量%の錯体(A-2)の溶液を得た。錯体(A-2)のMnは4,600であった。
上記化合物(M-3)9.7g及びブタノール(BuOH)50gを混合し、25℃で10分間攪拌した後、マレイン酸17.4gを混合し、25℃で4時間加熱撹拌を行った。乳酸エチル(EL)を200g添加した後、低沸点物をエバポレーターにて除去し、固形分濃度が10.0質量%の錯体(A-3)の溶液を得た。錯体(A-3)のMnは2,300であった。
マレイン酸を用いなかった以外は、合成例3と同様に操作して固形分濃度が10質量%の錯体(a-3)の溶液を得た。錯体(a-3)のMnは、1,100であった。
上記化合物(M-4)38.3g及びプロピレングリコールモノメチルエーテル(PGME)50gを混合し、25℃で10分間攪拌した後、グリセリン9.2gを混合し、100℃で4時間加熱撹拌を行った。反応終了後、室温まで冷却し、1,3-アセトンジカルボン酸ジエチル(ADC)20.2gとγ-ブチロラクトン(GBL)を200g添加した後、低沸点物をエバポレーターにて除去し、固形分濃度が10.0質量%の錯体(A-4)の溶液を得た。錯体(A-4)のMnは7,900であった。
上記化合物(M-5)35.9g及びテトラヒドロフラン(THF)1,000gを混合し、25℃で10分間攪拌した後、ヘキサメチレンジイソシアナート33.4gを混合し、40℃で4時間加熱撹拌を行った。反応終了後、室温まで冷却し、アセチルアセトン(AcAc)5.0gとプロピレングリコールモノエチルエーテル(PGEE)を200g添加した後、低沸点物をエバポレーターにて除去し、固形分濃度が10.0質量%の錯体(A-5)の溶液を得た。錯体(A-5)のMnは6,100であった。
上記化合物(M-6)10.0g及びテトラヒドロフラン(THF)100gを混合し、25℃で10分間攪拌した後、ジエチレングリコール6.5gを混合し、60℃で4時間加熱撹拌を行った。反応終了後、室温まで冷却し、溶媒を一度全部エバポレーターにて除去し、不揮発成分を乾燥させた。その後、乳酸エチル(EL)を添加し、固形分濃度が10.0質量%の錯体(A-6)の溶液を得た。錯体(A-6)のMnは2,900であった。
ジエチレングリコールを用いなかった以外は、合成例6と同様に操作して固形分濃度が10質量%の錯体(a-2)の溶液を得た。錯体(a-2)のMnは、450であった。
上記化合物(M-7)3.7g及びブタノール(BuOH)75gを混合し、25℃で10分間攪拌した後、コハク酸3.5gを混合し、100℃で12時間加熱撹拌を行った。反応終了後、室温まで冷却した後、アセト酢酸エチル(EAcAc)0.6gを加えて10分撹拌後、低沸点物をエバポレーターにて除去し、固形分濃度が10.0質量%の錯体(A-7)の溶液(S-7)を得た。錯体(A-7)のMnは8,000であった。
上記化合物(M-8)3.0g及びテトラヒドロフラン(THF)27gを混合し、次にアセチルアセトン(AcAc)0.6gを加えて25℃で10分間攪拌した後、ブタノール(BuOH)60gを加えてさらに25℃で10分間撹拌した。次にジエチレングリコール1.0gを混合し、25℃で5時間撹拌を行った。反応終了後、低沸点物をエバポレーターにて除去し、固形分濃度が10.0質量%の錯体(A-8)の溶液を得た。錯体(A-8)のMnは1,200であった。
アセチルアセトンを用いなかった以外は、合成例8と同様に操作して固形分濃度10質量%の錯体(a-3)の溶液を得た。錯体(a-3)のMnは、900であった。
上記化合物(M-9)1.3g及びトルエン50gを混合し、次にN,N-ジメチルエチレンジアミン0.9gを加えて25℃で10分間攪拌した後、60℃で5時間撹拌を行った。反応終了後、アセト酢酸エチル(EAcAc)0.6gと、酢酸プロピレングリコールモノメチルエーテル(PGMEA)200gを加えた後、低沸点物をエバポレーターにて除去し、固形分濃度が10.0質量%の錯体(A-9)の溶液を得た。錯体(A-9)のMnは4,700であった。
上記化合物(M-10)13.6g及びテトラヒドロフラン(THF)100gを混合し、25℃で10分間攪拌した後、ジエチレングリコール15.9gを混合し、60℃まで昇温し、4時間加熱撹拌を行った。反応終了後、室温まで冷却し、アセチルアセトン(AcAc)10.0gとプロピレングリコールモノメチルエーテル(PGME)を200g添加した後、低沸点物をエバポレーターにて除去し、固形分濃度が10.0質量%の錯体(a-4)の溶液を得た。錯体(a-4)のMnは2,500であった。
上記化合物(M-11)15.0gを、プロピレングリコールモノメチルエーテル(PGME)15.0gに溶解させた。この溶液に、15.0gのPGMEに19.52gのアセト酢酸エチル(EAcAc)が溶解した溶液を加えて室温で4時間攪拌した。次に、この混合物にトリメチロールプロパンエトキシレート1.5gを加えた後、混合物を1時間攪拌した。次いで、PGMEを加え、固形分濃度が10.0質量%の錯体(a-5)の溶液を得た。錯体(a-5)のMnは5,100であった。
上記化合物(M-12)16.67gを、プロピレングリコールモノプロピルエーテル(PGPE)99.59gに溶解させた。この溶液に0.41gの水を加えた後、室温で24時間攪拌した。次に、この反応液に、2.5gの2-シアノ-3-(4-ヒドロキシフェニル)-アクリル酸エチルエーテル(CHAE)を加え、1時間攪拌させた。その後PGPEを添加し、固形分濃度が10.0質量%の錯体(a-6)の溶液を得た。錯体(a-6)のMnは3,100であった。
上記化合物(M-13)10.00g及び化合物(M-14)1.23gを、プロピレングリコールモノプロピルエーテル(PGPE)112.30gに溶解させた。次いで、この溶液に0.64gの水を加えて、室温で24時間攪拌した。次にこの反応液に6.2gのバニリンを加え、1時間攪拌して反射防止調合剤を準備した。次いで、PGPEを添加し、固形分濃度が10.0質量%の錯体(a-7)の溶液を得た。錯体(a-7)のMnは4,500であった。
無機膜形成組成物の調製に用いた[C]架橋促進剤を以下に示す。
C-1:ジフェニルヨードニウムトリフルオロメタンスルホネート
C-2:1-(4-n-ブトキシナフタレン-1-イル)テトラヒドロチオフェニウムトリフルオロメタンスルホネート
C-3:酢酸テトラメチルアンモニウム
C-4:1,8-ジアザビシクロ[5.4.0]ウンデカ-7-エンp-トルエンスルホン酸塩
上記得られた錯体(A-1)の溶液100.0質量部(固形分量10.0質量部)に、架橋促進剤(C-1)0.38質量部を添加した後、得られた溶液を孔径0.2μmのフィルターでろ過して、多層レジストプロセス用無機膜形成組成物(J-1)を調製した。
表2に示す種類の[A]成分の溶液100.0質量部(固形分量10.0質量部)を用い、必要に応じて、表2に示す種類及び量の[C]架橋促進剤を用いた以外は実施例1と同様に操作して、多層レジストプロセス用無機膜形成組成物(J-2)~(J-9)及び(CJ-1)~(CJ-7)を調製した。なお、「-」は該当する成分を使用しなかったことを示す。
上記調製した多層レジストプロセス用無機膜形成組成物について、下記方法に従い、評価を行った。評価結果を表2にあわせて示す。
基板としてのシリコンウェハ上に、各無機膜形成組成物を滴下し、その後1,000rpmで30秒間基板を回転し、塗膜(未加熱膜)を形成した。この塗膜の一部を、基板の端部及び裏面を洗浄する洗浄溶剤としてのγ-ブチロラクトンに1分間浸漬した後、エアーガンで乾燥させた。その際の未加熱膜の除去度合いを以下の指標で評価した。
A:目視で膜が完全に除去されたことを確認した
B:目視で膜が一部除去されていないことを確認した
C: 目視で膜が全く溶解していないことを確認した
基板としてのシリコンウェハ上に、各無機膜形成組成物をスピンコーターによって塗布し、250℃のホットプレート上で60秒間焼成することにより膜厚20nmの無機膜を形成した。この無機膜の消光係数を、エリプソメーター(SL-200、ルドルフ・テクノロジーズ社)で測定した。消光係数の測定値を表2に示す。
(レジスト組成物-アルカリ現像の場合)
基板としてのシリコンウェハ上に、レジスト下層膜形成組成物(NFC HM8005、JSR社)をスピンコーターによって塗布し、250℃のホットプレート上で60秒間乾燥させることにより、膜厚300nmのレジスト下層膜を形成した。形成したレジスト下層膜上に各無機膜形成組成物をスピンコーターによって塗布し、250℃のホットプレート上で60秒間焼成することにより膜厚20nmの無機膜を形成した。形成した無機膜上にレジスト組成物(ARX2014J、JSR社)を塗布し、90℃で60秒間乾燥させ膜厚100nmのレジスト膜を形成した。形成したレジスト膜上に液浸上層膜形成組成物(NFC TCX091-7、JSR社)を塗布し、90℃で60秒間乾燥させ膜厚30nmの液浸上層膜を形成した。次に、形成されるラインとスペースの幅が共に50nmであるラインアンドスペースパターン形成用のフォトマスクを介して、ArFエキシマレーザー照射装置(S610C、ニコン社)を用い、液浸露光法によって16mJ/cm2の露光量で露光した後、レジスト膜を含む基板を115℃で60秒間加熱した。次いで、2.38質量%テトラメチルアンモニウムハイドロオキサイド水溶液を現像液として用い30秒間現像し、50nmの1L/1Sレジストパターンを形成した。形成したレジストパターンを走査型電子顕微鏡(日立ハイテクノロジーズ社)で観察し、50nmのラインアンドスペースのパターンにおいて、レジストパターンのボトム形状が裾広がり形状になっていない場合は、レジストパターン形成性は「A(良好)」と、裾広がり形状になっている場合は、「B(不良)」と評価した。形成したレジストパターンをマスクとして無機膜及び基板に対し、ドライエッチンッグ装置(Telius SCCM、東京エレクトロン社)を用いて順次ドライエッチングすることでパターン転写を行った。
基板としてのシリコンウェハ上に、レジスト下層膜形成組成物(NFC HM8005、JSR社)をスピンコーターによって塗布し、250℃のホットプレート上で60秒間乾燥させることにより、膜厚300nmのレジスト下層膜を形成した。形成したレジスト下層膜上に各無機膜形成組成物をスピンコーターによって塗布し、250℃のホットプレート上で60秒間焼成することにより膜厚20nmの無機膜を形成した。形成した無機膜上にレジスト組成物(ARX2014J、JSR社)を塗布し、90℃で60秒間乾燥させ膜厚100nmのレジスト膜を形成した。形成したレジスト膜上に液浸上層膜形成組成物(NFC TCX091-7、JSR社)を塗布し、90℃で60秒間乾燥させ膜厚30nmの液浸上層膜を形成した。次に、形成されるラインとスペースの幅が共に40nmであるラインアンドスペースパターン形成用のフォトマスクを介して、ArFエキシマレーザー照射装置(S610C、ニコン社)を用い、液浸露光法によって16mJ/cm2の露光量で露光した後、レジスト膜を含む基板を115℃で60秒間加熱した。次いで、酢酸ブチルを現像液として30秒間パドル現像し、メチルイソブチルカービノール(MIBC)でリンスした。2,000rpm、15秒間振り切りでスピンドライすることにより、40nmの1L/1Sレジストパターンを形成した。形成したレジストパターンを走査型電子顕微鏡(日立ハイテクノロジーズ社)で観察し、40nmのラインアンドスペースのパターンにおいて、レジストパターンのボトム形状が裾広がり形状にならない場合は、レジストパターン形成性は「A(良好)」と、裾広がり形状になる場合は「B(不良)」と評価した。形成したレジストパターンをマスクとして無機膜及び基板に対し、ドライエッチンッグ装置(Telius SCCM、東京エレクトロン社)を用いて順次ドライエッチングすることでパターン転写を行った。
基板としてのシリコンウェハ上に、レジスト下層膜形成組成物(NFC HM8005、JSR社)をスピンコーターによって塗布し、250℃のホットプレート上で60秒間乾燥させることにより、膜厚300nmのレジスト下層膜を形成した。形成したレジスト下層膜上に各無機膜形成組成物をスピンコーターによって塗布し、250℃のホットプレート上で60秒間焼成することにより膜厚20nmの無機膜を形成した。形成した無機膜上にUV硬化性組成物を基板の中心に約50μLスポットし、簡易インプリント装置(EUN-4200、エンジニアリングシステム社)のワークステージに設置した。一方、離型剤(HD-1100Z、ダイキン化成社)を所定の方法であらかじめ塗布した石英テンプレート(NIM-PH350、NTT-ATN社)を、シリコーンゴム(厚さ0.2mm)を接着層として、上記簡易インプリント装置の石英製露光ヘッドへ貼り付けた。次いで、上記簡易インプリント装置の圧力を0.2MPaとした後、露光ヘッドを下降し、形成されるラインとスペースの幅が共に50nmであるラインアンドスペースパターン形成用のテンプレートと基板とを、ナノインプリント用光硬化性組成物を介して密着させた後、UV露光を15秒間実施した。15秒後に露光ステージを上昇させ、テンプレートを硬化した被形状転写層から剥離し、パターンを形成した。形成したレジストパターンを走査型電子顕微鏡(日立ハイテクノロジーズ社)で観察し、50nmの1L/1Sパターンにおいて、レジストパターンに欠けがなく、矩形である場合はレジストパターン形成性は「A(良好)」と、パターン損失がある場合は「B(不良)」と判断した。
上記エッチング装置を用いて、上記無機膜を以下の2通りの方法でエッチングし、エッチング選択性を評価した。
(1)上記レジスト下層膜(NFC HM8005)を毎分200nmの速度でエッチングする条件
(2)二酸化シリコン膜を毎分100nmの速度でエッチングする条件
エッチング選択性は、これらの各エッチング条件において、無機膜における初期膜厚とエッチング後の膜厚の差が2nm未満の場合は「S(非常に良好)」と、上記差が2nm以上5nm未満の場合は「A(良好)」と、上記差が5nm以上の場合は「B(不良)」と評価した。エッチング選択性が非常に良好又は良好と評価された場合、無機膜形成組成物から形成される無機膜は、それぞれの膜を加工する際のマスク膜として良好に機能することができる。
Claims (16)
- 複数の金属原子と、架橋配位子と、ヒドロキシ酸エステル、β-ジケトン、β-ケトエステル及びβ-ジカルボン酸エステルからなる群より選ばれる少なくとも1種の化合物に由来する配位子(b)とを有し、
上記架橋配位子が下記式(1)で表される化合物に由来する架橋配位子(a)を含み、上記架橋配位子(a)の架橋配位子全体に対する含有率が50モル%以上である錯体
を含有する多層レジストプロセス用無機膜形成組成物。
- 上記架橋配位子が、上記金属原子を架橋するように配位している請求項1に記載の多層レジストプロセス用無機膜形成組成物。
- 上記金属原子が第3族元素、第4族元素、第5族元素、第6族元素及び第13族元素からなる群より選ばれる少なくとも1種のものであり、この金属原子の含有率が上記錯体に含まれる金属原子及び半金属原子の合計に対して50モル%以上である請求項1に記載の多層レジストプロセス用無機膜形成組成物。
- 上記架橋配位子(a)及び配位子(b)が、上記金属原子の配位座のうちの50%以上を占める請求項1に記載の多層レジストプロセス用無機膜形成組成物。
- 上記錯体の数平均分子量が300以上10,000以下である請求項1に記載の多層レジストプロセス用無機膜形成組成物。
- 上記配位子(b)の上記金属原子に対する含有量が、10モル%以上である請求項1に記載の多層レジストプロセス用無機膜形成組成物。
- 溶媒をさらに含有し、
上記溶媒が、炭素数4以上の1価の脂肪族アルコール、炭素数4以上のアルキレングリコールモノアルキルエーテル、炭素数4以上のヒドロキシ酸エステル、炭素数4以上のラクトン及び炭素数6以上のアルキレングリコールモノアルキルエーテルのモノカルボン酸エステルからなる群より選ばれる少なくとも1種を含む請求項1に記載の多層レジストプロセス用無機膜形成組成物。 - 架橋促進剤をさらに含有する請求項1に記載の多層レジストプロセス用無機膜形成組成物。
- 上記反応が、上記金属化合物に対して50モル%以下の水の存在下で行われる請求項9に記載の多層レジストプロセス用無機膜形成組成物。
- 上記反応生成物において、上記金属化合物が有するアルコキシ配位子の50モル%以上が置換されている請求項9に記載の多層レジストプロセス用無機膜形成組成物。
- 基板の上面側に無機膜を形成する工程、
上記無機膜の上面側にレジストパターンを形成する工程、及び
上記レジストパターンをマスクとした1又は複数回のドライエッチングにより、基板にパターンを形成する工程
を有し、
上記無機膜を請求項1に記載の多層レジストプロセス用無機膜形成組成物により形成するパターン形成方法。 - 基板上にレジスト下層膜を形成する工程
をさらに有し、
上記無機膜形成工程で無機膜を上記レジスト下層膜上に形成する請求項12に記載のパターン形成方法。 - 上記レジストパターン形成工程が、
レジスト組成物で上記無機膜の上面側にレジスト膜を形成する工程、
上記レジスト膜を露光する工程、及び
上記露光されたレジスト膜を現像する工程
を含む請求項12に記載のパターン形成方法。 - 上記レジスト組成物が、
酸解離性基を有する重合体
を含有し、
上記現像工程で用いる現像液が有機溶媒を含有し、ネガ型のレジストパターンを形成する請求項14に記載のパターン形成方法。 - 上記レジストパターン形成工程が、
ナノインプリントリソグラフィー法により行われる請求項12に記載のパターン形成方法。
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WO2021060495A1 (ja) * | 2019-09-27 | 2021-04-01 | Jsr株式会社 | 組成物、膜、膜形成方法、パターン形成方法、有機下層膜反転パターン形成方法及び組成物の製造方法 |
JP7405147B2 (ja) | 2019-09-27 | 2023-12-26 | Jsr株式会社 | 組成物、膜、膜形成方法、パターン形成方法、有機下層膜反転パターン形成方法及び組成物の製造方法 |
KR20220076342A (ko) | 2020-11-30 | 2022-06-08 | 도오꾜오까고오교 가부시끼가이샤 | 레지스트 조성물 및 레지스트 패턴 형성 방법 |
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US20150364332A1 (en) | 2015-12-17 |
TW201447495A (zh) | 2014-12-16 |
US10090163B2 (en) | 2018-10-02 |
KR20150135238A (ko) | 2015-12-02 |
TWI625598B (zh) | 2018-06-01 |
KR102126437B1 (ko) | 2020-06-24 |
JPWO2014156374A1 (ja) | 2017-02-16 |
JP6311702B2 (ja) | 2018-04-18 |
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