WO2014098282A1 - Condensing hot water boiler - Google Patents
Condensing hot water boiler Download PDFInfo
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- WO2014098282A1 WO2014098282A1 PCT/KR2012/011163 KR2012011163W WO2014098282A1 WO 2014098282 A1 WO2014098282 A1 WO 2014098282A1 KR 2012011163 W KR2012011163 W KR 2012011163W WO 2014098282 A1 WO2014098282 A1 WO 2014098282A1
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- WIPO (PCT)
- Prior art keywords
- hot water
- casing
- heat exchange
- firebox
- flame
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H8/00—Fluid heaters characterised by means for extracting latent heat from flue gases by means of condensation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/22—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating
- F24H1/34—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water chamber arranged adjacent to the combustion chamber or chambers, e.g. above or at side
- F24H1/36—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water chamber arranged adjacent to the combustion chamber or chambers, e.g. above or at side the water chamber including one or more fire tubes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/22—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating
- F24H1/40—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water tube or tubes
- F24H1/43—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water tube or tubes helically or spirally coiled
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/22—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating
- F24H1/44—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with combinations of two or more of the types covered by groups F24H1/24 - F24H1/40 , e.g. boilers having a combination of features covered by F24H1/24 - F24H1/40
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/0005—Details for water heaters
- F24H9/001—Guiding means
- F24H9/0015—Guiding means in water channels
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
Definitions
- the present invention relates to a hot water boiler, and more particularly, to a condensing hot water boiler to increase the heat exchange efficiency by disposing a hot water coil inside the firebox.
- heating and hot water boilers used in homes are divided into oil boilers and gas boilers according to the fuel used.
- gas boilers with low air pollution and easy use are mainly used, and liquefied natural gas (LNG) is used as the fuel.
- LNG liquefied natural gas
- Gas boilers can be divided into various types according to the control method or sealed state, and can be classified into condensing and non-condensing types according to the heat source for heating hot water.
- FIG. 1 is a perspective view illustrating a configuration of a conventional condensing hot water boiler 10.
- the conventional condensing hot water boiler 10 is provided with a fire chamber 13 in which fuel combustion occurs in an upper portion of the outer casing 10a, and an association 15 in which heat exchange with hot water occurs in a lower portion of the fire chamber 13. Is provided.
- An object of the present invention is to provide a condensing hot water boiler that can withstand the high pressure inside the firebox.
- Another object of the present invention is to provide a condensing hot water boiler which can improve heat exchange efficiency by increasing the heat transfer area of the firebox having the highest flame temperature.
- Still another object of the present invention is to provide a condensing hot water boiler that can continuously maintain heat exchange efficiency by maximizing the flow of the fluid in the firebox part having a high water temperature to prevent foreign matter from adsorbing.
- the object of the invention can be achieved by a condensing hot water boiler.
- the condensing hot water boiler of the present invention comprises: a firebox casing in which a firebox in which combustion of fuel occurs is formed; A burner provided at an upper portion of the fire chamber casing to ignite fuel; A blower for supplying air to the firebox; A heat exchange casing disposed under the flame casing and performing heat exchange between the flame and combustion gas introduced from the flame chamber and hot water; It is formed to surround the inner wall surface of the firebox casing, characterized in that it comprises a hot water coil in which the hot water supplied from the heat exchange casing flows into the inside and the heat exchange with the flame and combustion gas inside the firebox.
- the plurality of associations vertically and vertically disposed inside the heat exchange casing and the flame and combustion gas flowing from the fire chamber flows; And an upper hard plate and a lower hard plate for supporting the association to stand in the heat exchange casing.
- the firebox casing and the heat exchange casing are detachably coupled to each other, and further include a connection pipe for supplying hot water of the heat exchange casing to the hot water coil inside the firebox casing.
- the heat exchange capacity is increased because the hot water is directly heat exchanged with the flame of the highest temperature after the association and heat exchange. Therefore, the size of the entire heat exchanger can be reduced.
- the hot water coil is formed in the form of a circular pipe to withstand the internal pressure.
- the heat exchange capacity may be reduced by adsorbing foreign substances such as lime components on the portion where the water temperature is high and the flow of hot water is stagnant. Since the flow rate of hot water is maximized inside the firebox casing, foreign matter is not adsorbed and heat exchange efficiency can be maintained continuously.
- the condensing hot water boiler according to the present invention since the firebox casing and the heat exchange casing are detachably coupled, the partial replacement is easy and the repair and maintenance are advantageous.
- FIG. 1 is a perspective view showing the configuration of a conventional condensing hot water boiler
- FIG. 2 is a perspective view showing an external configuration of the condensing hot water boiler according to the present invention
- FIG. 3 is a cross-sectional view showing a cross-sectional configuration of the condensing hot water boiler according to the present invention
- FIG. 4 is a perspective view showing a coupling structure of the condensing hot water boiler according to the present invention.
- FIG. 5 is an exploded perspective view illustrating the internal configuration of the condensing hot water boiler according to the present invention.
- FIG 2 is a perspective view showing an external configuration of the condensing hot water boiler 100 according to the present invention
- Figure 3 is a cross-sectional view showing the internal configuration of the condensing hot water boiler 100 according to the present invention
- Figure 4 and Figure 5 is an exploded perspective view showing the decomposition of the condensing hot water boiler 100 according to the present invention.
- the condensing hot water boiler 100 is formed by two casings 110 and 130 detachably coupled to each other.
- the heat exchange casing unit 120 is disposed inside the heat exchange casing 110 disposed at the lower portion, and the hot water coil 140 at the flame chamber casing 130 disposed at the upper portion is provided with a flame and heat exchange in the fire chamber 137. do.
- the upper part of the chamber casing 130 is provided with a burner 160 for ignition of the fuel and a blower 170 for supplying oxygen for combustion to the burner 160.
- the heat exchange casing 110 is disposed below the fire chamber casing 130.
- the heat exchange casing 110 is formed in a cylindrical tube shape of which the upper and lower portions are open.
- the surface of the heat exchange casing 110 is provided with a direct inlet 111 for introducing hot water into the inside, and a direct outlet 113 for allowing hot water to flow out to the firebox casing 130.
- the hot water introduced into the direct inlet 111 is moved into the firebox casing 130, circulated along the hot water coil 140, and discharged to the outside.
- the heat exchange casing 110 is detachably coupled to the fire chamber casing 130.
- a plurality of lower coupling rings 115 are provided at the top of the heat exchange casing 110.
- the lower coupling ring 115 is formed at a position corresponding to the upper coupling ring 135 formed on the fire chamber casing 130 to fasten a fastening member (not shown).
- the heat exchange connection unit 120 is provided inside the heat exchange casing 110 to allow heat exchange between the flame, combustion gas, and hot water moved from the fire chamber 137.
- the heat exchange connection unit 120 is a sensible heat latent heat integrated heat exchanger using sensible heat and latent heat of combustion gas.
- the heat exchange connection unit 120 includes a plurality of associations 125 and a lower hard plate 121 and an upper hard plate 123 that support the association 125 to stand vertically inside the heat exchange casing 110.
- the tube 125 is provided with a hollow tube having an open top and bottom, and is disposed in communication with the fire chamber 137.
- the flame and combustion gas of the fire chamber 137 flow through the open upper surface of the pipe 125.
- the hot flame and combustion gas moving along the inside of the pipe 125 are in heat exchange with the hot water surrounding the pipe 125.
- a flame inlet hole 123a through which the flame of the flame casing 130 and the combustion gas flows into the tube 125 is formed at a position corresponding to the tube 125.
- Flame outlet holes are formed through the lower hard plate 121 at the same position.
- the fire chamber casing 130 is disposed above the heat exchange casing 110.
- the fire chamber casing 130 is detachably coupled with the heat exchange casing 110.
- the upper coupling ring 135 is provided at the bottom of the fire chamber casing 130.
- the detachable structure of the firebox casing 130 and the heat exchange casing 110 may facilitate repair and replacement of parts when a failure occurs.
- the outer circumferential surface of the fire chamber casing 130 is provided with a hot water inlet 131 through which hot water flows into the inside, and a hot water outlet 133 through which hot water flows out.
- the burner 160 is provided at an upper portion of the fire chamber casing 130.
- An internal combustion chamber 137 is formed in which combustion of the fuel ignited by the burner 160 occurs.
- the hot water coil 140 is provided on the inner wall surface of the firebox casing 130.
- the hot water coil 140 is formed in a form of winding a metal pipe several times.
- the hot water coil 140 has a hot water inlet pipe 141 formed at one end thereof is connected to the hot water inlet 131 of the firebox casing 130, and a hot water outlet pipe 143 formed at the other end of the hot water inlet 130 of the firebox casing 130 ( 133).
- the hot water coil 140 is provided on the inner wall of the fire chamber casing 130 to improve the heat transfer area of the hot water. According to the length of the hot water coil 140 is wound on the firebox casing 130, the heat transfer area of the hot water may be increased up to 60%. The hot water flowing inside the hot water coil 140 may directly absorb heat from the flame and combustion gas having the highest temperature, thereby increasing heat exchange efficiency.
- the hot water flowing through the hot water coil 140 absorbs heat evenly without temperature variation. Therefore, since the temperature deviation of hot water is small, the water pressure of hot water is also kept constant.
- the water pressure applied to the hot water coil 140 circularly wound on the inner wall surface of the firebox casing 130 is also kept constant, thereby preventing partial damage of the firebox casing 130.
- the hot water coil 140 may be formed to be wound in one layer or wound in multiple layers on the inner wall surface of the firebox casing 130 as shown.
- connection pipe 150 has one end connected to the direct outlet 113 of the heat exchange casing 110, and the other end connected to the hot water inlet pipe 131 of the fire chamber casing 130.
- each of the firebox casing 130, the heat exchange casing 110, and the connection pipe 150 is connected to each other by assembling a bracket (not shown) to prevent leakage by applying a sealing agent.
- the hot water flows through the heat exchange casing 110 through the direct inlet 111 of the heat exchange casing 110.
- the hot water inside the heat exchange casing 110 is introduced into the hot water coil 140 of the firebox casing 130 through the direct outlet 113 and the connection pipe 150.
- burner 160 When burner 160 is ignited and blower 170 starts to operate, combustion of fuel is started in firebox 137. Flame and combustion gas are generated in the fire chamber 137 by the combustion of fuel.
- the flame and the combustion gas are moved to an associated pipe 125 connected to the bottom of the fire chamber 137, and heat exchange with hot water surrounding the pipe 125 occurs.
- the hot water which has undergone heat exchange with the combustion gas inside the plumbing 125, is moved to the hot water coil 140 of the firebox casing 130 and is quickly heated by the high temperature flame and the combustion gas and discharged to the outside.
- the heat exchange capacity is increased because the hot water is directly heat exchanged with the flame at the highest temperature after the association and heat exchange. Therefore, the size of the entire heat exchanger can be reduced.
- the hot water coil is formed in the form of a pipe surrounding the inner wall of the firebox casing and is designed to withstand a pressure of 30 kg / cm 2 .
- the heat exchange capacity may be reduced by adsorbing foreign substances such as lime components on the portion where the water temperature is high and the flow of hot water is stagnant. Since the flow rate of hot water is maximized inside the firebox casing, foreign matter is not adsorbed and heat exchange efficiency can be maintained continuously.
- the condensing hot water boiler according to the present invention since the firebox casing and the heat exchange casing are detachably coupled, the partial replacement is easy and the repair and maintenance are advantageous.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
The present invention relates to a condensing hot water boiler comprising: a combustion chamber casing having a combustion chamber for combusting fuel; a burner arranged on the combustion chamber casing so as to ignite fuel; a blower for supplying air to the combustion chamber; a heat exchange casing arranged beneath the combustion chamber so as to perform heat exchange between the flames and combustion gas introduced from the combustion chamber and hot water; and a hot water coil arranged to cover the inner wall of the combustion chamber casing such that the hot water supplied from the heat exchange casing is introduced to the inside of the hot water coil so as to enable a heat exchange with the flames and combustion gas in the combustion chamber.
Description
본 발명은 온수보일러에 관한 것으로, 보다 상세하게는 화실 내부에 온수코일을 배치하여 열교환효율을 상승시킨 컨덴싱 온수보일러에 관한 것이다.The present invention relates to a hot water boiler, and more particularly, to a condensing hot water boiler to increase the heat exchange efficiency by disposing a hot water coil inside the firebox.
일반적으로 가정에서 사용되는 난방 및 온수 보일러는 사용 연료에 따라 기름보일러와 가스보일러로 나눠진다. 이 중에서 최근에는 대기 오염이 적고 사용이 편리한 가스보일러를 주로 사용하고 있으며, 그 연료로는 액화천연가스(LNG)를 사용한다. 가스보일러는 제어방식이나 밀폐상태에 따라 여러가지 형식으로 나눌 수 있으며, 온수를 가열하는 열원에 따라 컨덴싱과 비컨덴싱 형식으로 구분할 수 있다. In general, heating and hot water boilers used in homes are divided into oil boilers and gas boilers according to the fuel used. Among these, gas boilers with low air pollution and easy use are mainly used, and liquefied natural gas (LNG) is used as the fuel. Gas boilers can be divided into various types according to the control method or sealed state, and can be classified into condensing and non-condensing types according to the heat source for heating hot water.
이러한 온수보일러는 등록특허 제473082호에 개시된 바 있다. Such hot water boilers have been disclosed in Korean Patent No. 430882.
도 1은 종래 컨덴싱 온수보일러(10)의 구성을 도시한 사시도이다. 도시된 바와 같이 종래 컨덴싱 온수보일러(10)는 외부케이싱(10a)의 상부에 연료의 연소가 일어나는 화실(13)이 구비되고, 화실(13)의 하부에 온수와 열교환이 일어나는 연관(15)이 구비된다. 1 is a perspective view illustrating a configuration of a conventional condensing hot water boiler 10. As shown, the conventional condensing hot water boiler 10 is provided with a fire chamber 13 in which fuel combustion occurs in an upper portion of the outer casing 10a, and an association 15 in which heat exchange with hot water occurs in a lower portion of the fire chamber 13. Is provided.
이러한 종래 컨덴싱 온수보일러(10)는 화실(13) 내부의 온도가 상승하고 압력이 증가할 때 화실(13) 전체에 압력이 균일하게 적용되지 않아 내압 상승시 상대적으로 내구성이 약한 부분이 찌그러지는 문제점이 있었다. In the conventional condensing hot water boiler 10, when the temperature inside the fire chamber 13 rises and the pressure increases, the pressure is not uniformly applied to the whole fire chamber 13, so that a relatively weak part is crushed when the internal pressure rises. There was a problem.
또한, 종래 컨덴싱 온수보일러(10)는 화실(13)의 화염과 연소가스가 연관(15)에서 열교환이 일어난 후 배기되므로 충분한 열교환이 이루어지지 않아 열손실이 많은 문제점이 있었다.In addition, the conventional condensing hot water boiler 10 is exhausted after the heat exchange occurs in the flame 15 and the combustion gas of the combustion chamber 13, there is a problem that there is not enough heat exchange does not have a lot of heat loss.
본 발명의 목적은 상술한 문제를 해결하기 위한 것으로, 화실 내부의 높은 수압에도 견딜 수 있는 컨덴싱 온수보일러를 제공하는 것이다. An object of the present invention is to provide a condensing hot water boiler that can withstand the high pressure inside the firebox.
본 발명의 다른 목적은 화염의 온도가 가장 높은 화실의 전열면적을 증대시켜 열교환 효율을 향상시킬 수 있는 컨덴싱 온수보일러를 제공하는 것이다. Another object of the present invention is to provide a condensing hot water boiler which can improve heat exchange efficiency by increasing the heat transfer area of the firebox having the highest flame temperature.
본 발명의 또 다른 목적은 수온이 높은 화실 부분의 유체의 흐름을 최대화하여 이물질이 흡착되지 않도록 하여 열교환 효율을 지속적으로 유지할 수 있는 컨덴싱 온수보일러를 제공하는 것이다.Still another object of the present invention is to provide a condensing hot water boiler that can continuously maintain heat exchange efficiency by maximizing the flow of the fluid in the firebox part having a high water temperature to prevent foreign matter from adsorbing.
본 발명의 목적은 컨덴싱 온수보일러에 의해 달성될 수 있다. 본 발명의 컨덴싱 온수보일러는, 연료의 연소가 일어나는 화실이 형성되는 화실케이싱과; 상기 화실케이싱의 상부에 구비되며 연료를 점화시키는 버너와; 상기 화실로 공기를 공급하는 송풍기와; 상기 화실케이싱의 하부에 배치되며 상기 화실로부터 유입된 화염 및 연소가스와 온수의 열교환이 진행되는 열교환케이싱과; 상기 화실케이싱의 내벽면을 감싸도록 형성되며 내부에 상기 열교환케이싱으로부터 공급받은 온수가 유입되어 상기 화실 내부의 화염 및 연소가스와 열교환이 진행되는 온수코일을 포함하는 것을 특징으로 한다. The object of the invention can be achieved by a condensing hot water boiler. The condensing hot water boiler of the present invention comprises: a firebox casing in which a firebox in which combustion of fuel occurs is formed; A burner provided at an upper portion of the fire chamber casing to ignite fuel; A blower for supplying air to the firebox; A heat exchange casing disposed under the flame casing and performing heat exchange between the flame and combustion gas introduced from the flame chamber and hot water; It is formed to surround the inner wall surface of the firebox casing, characterized in that it comprises a hot water coil in which the hot water supplied from the heat exchange casing flows into the inside and the heat exchange with the flame and combustion gas inside the firebox.
일 실시예에 따르면, 상기 열교환케이싱의 내부에 상하로 수직하게 배치되며 상기 화실로부터 유입된 화염 및 연소가스가 유동되는 복수개의 연관과; 상기 연관이 상기 열교환케이싱 내부에 기립되도록 지지하는 상부경판 및 하부경판을 포함한다.According to one embodiment, the plurality of associations vertically and vertically disposed inside the heat exchange casing and the flame and combustion gas flowing from the fire chamber flows; And an upper hard plate and a lower hard plate for supporting the association to stand in the heat exchange casing.
일 실시예에 따르면, 상기 화실케이싱과 상기 열교환케이싱은 서로 착탈가능하게 결합되며, 상기 열교환케이싱의 온수를 상기 화실케이싱 내부의 온수코일로 공급하는 연결관을 더 포함한다.According to an embodiment, the firebox casing and the heat exchange casing are detachably coupled to each other, and further include a connection pipe for supplying hot water of the heat exchange casing to the hot water coil inside the firebox casing.
본 발명에 따른 컨덴싱 온수보일러는 온수가 연관과 열교환 후에 가장 높은 온도의 화염과 직접 열교환이 이루어지므로 열교환 능력이 증가되게 된다. 따라서, 전체 열교환기의 크기를 소형화할 수 있게 된다.In the condensed hot water boiler according to the present invention, the heat exchange capacity is increased because the hot water is directly heat exchanged with the flame of the highest temperature after the association and heat exchange. Therefore, the size of the entire heat exchanger can be reduced.
또한, 온수코일이 원형 파이프 형태로 형성되어 내압을 견딜 수 있게 된다.In addition, the hot water coil is formed in the form of a circular pipe to withstand the internal pressure.
또한, 저탕식 온수열교환기의 경우 수온이 높고 온수의 흐름이 정체되어 있는 부분에 석회성분등의 이물질이 흡착되어 열교환능력이 저하되는 경우가 있으나, 본 발명에 따른 컨덴싱 온수보일러는 수온이 높은 화실케이싱 내부에서 온수의 유속이 최대가 되므로 이물질이 흡착되지 않게 되어 열교환 효율이 지속적으로 유지될 수 있다. In addition, in the case of the low-temperature hot water heat exchanger, the heat exchange capacity may be reduced by adsorbing foreign substances such as lime components on the portion where the water temperature is high and the flow of hot water is stagnant. Since the flow rate of hot water is maximized inside the firebox casing, foreign matter is not adsorbed and heat exchange efficiency can be maintained continuously.
또한, 본 발명에 따른 컨덴싱 온수보일러는 화실케이싱과 열교환케이싱이 착탈가능하게 결합되므로 부분교체가 용이하며 수리 및 유지보수가 유리하다. In addition, the condensing hot water boiler according to the present invention, since the firebox casing and the heat exchange casing are detachably coupled, the partial replacement is easy and the repair and maintenance are advantageous.
도 1은 종래 컨덴싱 온수보일러의 구성을 도시한 사시도이고, 1 is a perspective view showing the configuration of a conventional condensing hot water boiler,
도 2는 본 발명에 따른 컨덴싱 온수보일러의 외부 구성을 도시한 사시도이고, 2 is a perspective view showing an external configuration of the condensing hot water boiler according to the present invention;
도 3은 본 발명에 따른 컨덴싱 온수보일러의 단면 구성을 도시한 단면도이고, 3 is a cross-sectional view showing a cross-sectional configuration of the condensing hot water boiler according to the present invention,
도 4는 본 발명에 따른 컨덴싱 온수보일러의 결합구조를 도시한 사시도,4 is a perspective view showing a coupling structure of the condensing hot water boiler according to the present invention;
도 5는 본 발명에 따른 컨덴싱 온수보일러의 내부구성을 분해하여 도시한 분해사시도이다.5 is an exploded perspective view illustrating the internal configuration of the condensing hot water boiler according to the present invention.
도 2는 본 발명에 따른 컨덴싱 온수보일러(100)의 외부구성을 도시한 사시도이고, 도 3은 본 발명에 따른 컨덴싱 온수보일러(100)의 내부구성을 도시한 단면도이고, 도 4와 도 5는 본 발명에 따른 컨덴싱 온수보일러(100)의 구성을 분해하여 도시한 분해사시도이다. 2 is a perspective view showing an external configuration of the condensing hot water boiler 100 according to the present invention, Figure 3 is a cross-sectional view showing the internal configuration of the condensing hot water boiler 100 according to the present invention, Figure 4 and Figure 5 is an exploded perspective view showing the decomposition of the condensing hot water boiler 100 according to the present invention.
본 발명에 따른 컨덴싱 온수보일러(100)는 두 개의 케이싱(110, 130)이 서로 착탈가능하게 결합되어 형성된다. 하부에 배치되는 열교환케이싱(110)의 내부에는 열교환연관부(120)가 구비되고, 상부에 배치되는 화실케이싱(130)에는 화실(137) 내부의 화염과 열교환이 일어나는 온수코일(140)이 구비된다.The condensing hot water boiler 100 according to the present invention is formed by two casings 110 and 130 detachably coupled to each other. The heat exchange casing unit 120 is disposed inside the heat exchange casing 110 disposed at the lower portion, and the hot water coil 140 at the flame chamber casing 130 disposed at the upper portion is provided with a flame and heat exchange in the fire chamber 137. do.
화실케이싱(130)의 상부에는 연료의 점화가 일어나는 버너(160)와, 버너(160)로 연소에 필요한 산소를 공급하는 송풍기(170)가 구비된다. The upper part of the chamber casing 130 is provided with a burner 160 for ignition of the fuel and a blower 170 for supplying oxygen for combustion to the burner 160.
열교환케이싱(110)은 화실케이싱(130)의 하부에 배치된다. 열교환케이싱(110)은 상하부가 개방된 원통관 형태로 형성된다. 열교환케이싱(110)의 표면에는 내부로 온수를 유입시키는 직수입구(111)와, 온수를 화실케이싱(130) 측으로 유출시키는 직수출구(113)가 구비된다. The heat exchange casing 110 is disposed below the fire chamber casing 130. The heat exchange casing 110 is formed in a cylindrical tube shape of which the upper and lower portions are open. The surface of the heat exchange casing 110 is provided with a direct inlet 111 for introducing hot water into the inside, and a direct outlet 113 for allowing hot water to flow out to the firebox casing 130.
직수입구(111)로 유입된 온수는 화실케이싱(130) 내부로 이동하여 온수코일(140)을 따라 순환하고 외부로 배출된다. The hot water introduced into the direct inlet 111 is moved into the firebox casing 130, circulated along the hot water coil 140, and discharged to the outside.
열교환케이싱(110)은 화실케이싱(130)과 착탈가능하게 결합된다. 이를 위해 열교환케이싱(110)의 상부에는 복수개의 하부결합고리(115)가 구비된다. 하부결합고리(115)는 화실케이싱(130)에 형성된 상부결합고리(135)와 대응되는 위치에 형성되어 체결부재(미도시)가 체결된다. The heat exchange casing 110 is detachably coupled to the fire chamber casing 130. To this end, a plurality of lower coupling rings 115 are provided at the top of the heat exchange casing 110. The lower coupling ring 115 is formed at a position corresponding to the upper coupling ring 135 formed on the fire chamber casing 130 to fasten a fastening member (not shown).
열교환연관부(120)는 열교환케이싱(110) 내부에 구비되어 화실(137)로부터 이동된 화염 및 연소가스와 온수가 열교환이 이루어지도록 한다. 열교환연관부(120)는 연소가스의 현열과 잠열을 이용한 현열잠열 일체형 열교환부이다. 열교환연관부(120)는 복수개의 연관(125)과, 연관(125)이 열교환케이싱(110) 내부에 수직하게 기립되도록 지지하는 하부경판(121) 및 상부경판(123)을 포함한다. The heat exchange connection unit 120 is provided inside the heat exchange casing 110 to allow heat exchange between the flame, combustion gas, and hot water moved from the fire chamber 137. The heat exchange connection unit 120 is a sensible heat latent heat integrated heat exchanger using sensible heat and latent heat of combustion gas. The heat exchange connection unit 120 includes a plurality of associations 125 and a lower hard plate 121 and an upper hard plate 123 that support the association 125 to stand vertically inside the heat exchange casing 110.
연관(125)은 상하가 개방된 중공 형상의 관으로 구비되며, 화실(137)과 연통되게 배치된다. 연관(125)의 개방된 상면을 통해 화실(137)의 화염과 연소가스가 유입되어 이동되게 된다. 연관(125) 내부를 따라 이동되는 고온의 화염과 연소가스는 연관(125) 주위를 감싸고 있는 온수와 열교환을 하게 된다. The tube 125 is provided with a hollow tube having an open top and bottom, and is disposed in communication with the fire chamber 137. The flame and combustion gas of the fire chamber 137 flow through the open upper surface of the pipe 125. The hot flame and combustion gas moving along the inside of the pipe 125 are in heat exchange with the hot water surrounding the pipe 125.
상부경판(123)에는 화실케이싱(130)의 화염과 연소가스를 연관(125)으로 유입시키는 화염유입공(123a)가 연관(125)에 대응되는 위치에 관통형성된다. 하부경판(121)에도 동일한 위치에 화염유출공(미도시)이 관통형성된다. In the upper hard plate 123, a flame inlet hole 123a through which the flame of the flame casing 130 and the combustion gas flows into the tube 125 is formed at a position corresponding to the tube 125. Flame outlet holes (not shown) are formed through the lower hard plate 121 at the same position.
화실케이싱(130)은 열교환케이싱(110)의 상부에 배치된다. 화실케이싱(130)은 열교환케이싱(110)과 착탈가능하게 결합된다. 화실케이싱(130)의 하부에는 상부결합고리(135)가 구비된다. 이러한 화실케이싱(130)와 열교환케이싱(110)의 착탈구조에 의해 고장 발생시 수리 및 부품 교환이 용이해질 수 있다. The fire chamber casing 130 is disposed above the heat exchange casing 110. The fire chamber casing 130 is detachably coupled with the heat exchange casing 110. The upper coupling ring 135 is provided at the bottom of the fire chamber casing 130. The detachable structure of the firebox casing 130 and the heat exchange casing 110 may facilitate repair and replacement of parts when a failure occurs.
화실케이싱(130)의 외주면에는 내부로 온수가 유입되는 온수유입구(131)와, 외부로 온수가 유출되는 온수유출구(133)가 각각 구비된다. The outer circumferential surface of the fire chamber casing 130 is provided with a hot water inlet 131 through which hot water flows into the inside, and a hot water outlet 133 through which hot water flows out.
화실케이싱(130)의 상부에는 버너(160)가 구비된다. 내부에는 버너(160)에 의해 점화된 연료의 연소가 일어나는 화실(137)이 형성된다. The burner 160 is provided at an upper portion of the fire chamber casing 130. An internal combustion chamber 137 is formed in which combustion of the fuel ignited by the burner 160 occurs.
온수코일(140)은 화실케이싱(130)의 내벽면에 구비된다. 온수코일(140)은 금속파이프를 수회 권취한 형태로 형성된다. 온수코일(140)은 일단에 형성된 온수유입관(141)이 화실케이싱(130)의 온수유입구(131)와 연결되고, 타단에 형성된 온수유출관(143)이 화실케이싱(130)의 온수유출구(133)과 연결된다. The hot water coil 140 is provided on the inner wall surface of the firebox casing 130. The hot water coil 140 is formed in a form of winding a metal pipe several times. The hot water coil 140 has a hot water inlet pipe 141 formed at one end thereof is connected to the hot water inlet 131 of the firebox casing 130, and a hot water outlet pipe 143 formed at the other end of the hot water inlet 130 of the firebox casing 130 ( 133).
온수코일(140)은 화실케이싱(130)의 내벽면에 구비되어 온수의 전열면적을 향상시킨다. 온수코일(140)이 화실케이싱(130)에 권취되는 길이에 따라 온수의 전열면적이 최대 60%까지 상승될 수 있다. 온수코일(140) 내부를 유동하는 온수는 가장 온도가 높은 화염 및 연소가스로부터 직접 열을 흡수할 수 있으므로 열교환효율이 높아지게 된다. The hot water coil 140 is provided on the inner wall of the fire chamber casing 130 to improve the heat transfer area of the hot water. According to the length of the hot water coil 140 is wound on the firebox casing 130, the heat transfer area of the hot water may be increased up to 60%. The hot water flowing inside the hot water coil 140 may directly absorb heat from the flame and combustion gas having the highest temperature, thereby increasing heat exchange efficiency.
또한, 화실(137) 내부의 온도는 영역에 상관 없이 고르게 분포되므로 온수코일(140)을 유동하는 온수는 온도 편차가 없이 고르게 열을 흡수하게 된다. 따라서, 온수의 온도편차가 적으므로 온수의 수압도 일정하게 유지된다. In addition, since the temperature inside the firebox 137 is distributed evenly regardless of the region, the hot water flowing through the hot water coil 140 absorbs heat evenly without temperature variation. Therefore, since the temperature deviation of hot water is small, the water pressure of hot water is also kept constant.
따라서, 화실케이싱(130)의 내벽면에 원형으로 권취된 온수코일(140)로 인가되는 수압도 일정하게 유지되어, 화실케이싱(130)의 부분적인 손상도 방지할 수 있다. Therefore, the water pressure applied to the hot water coil 140 circularly wound on the inner wall surface of the firebox casing 130 is also kept constant, thereby preventing partial damage of the firebox casing 130.
온수코일(140)은 도시된 바와 같이 화실케이싱(130)의 내벽면에 한 겹으로 권취되게 형성되거나 복수겹으로 권취되게 형성될 수도 있다. The hot water coil 140 may be formed to be wound in one layer or wound in multiple layers on the inner wall surface of the firebox casing 130 as shown.
한편, 열교환케이싱(110)과 화실케이싱(130)은 연결관(150)에 의해 직수가 이동된다. 연결관(150)은 일단부는 열교환케이싱(110)의 직수출구(113)에 연결되고, 타단부는 화실케이싱(130)의 온수유입관(131)에 연결된다. 이 때, 화실케이싱(130)과 열교환케이싱(110) 및 연결관(150)의 각각 연결영역에는 실링제를 도포하여 누설이 되지 않게 브라켓(미도시) 등을 이용하여 조립한 후 연결된다.On the other hand, the heat exchange casing 110 and the fire chamber casing 130 is moved directly by the connection pipe 150. The connection pipe 150 has one end connected to the direct outlet 113 of the heat exchange casing 110, and the other end connected to the hot water inlet pipe 131 of the fire chamber casing 130. In this case, each of the firebox casing 130, the heat exchange casing 110, and the connection pipe 150 is connected to each other by assembling a bracket (not shown) to prevent leakage by applying a sealing agent.
이러한 구성을 갖는 본 발명에 따른 컨덴싱 온수보일러(100)의 작동과정을 도 2 내지 도 5를 참조하여 설명한다.The operation of the condensing hot water boiler 100 according to the present invention having such a configuration will be described with reference to FIGS. 2 to 5.
온수는 열교환케이싱(110)의 직수입구(111)를 통해 열교환케이싱(110) 내부를 유동한다. 열교환케이싱(110) 내부의 온수는 직수출구(113)와 연결관(150)을 거쳐 화실케이싱(130)의 온수코일(140)로 유입된다. The hot water flows through the heat exchange casing 110 through the direct inlet 111 of the heat exchange casing 110. The hot water inside the heat exchange casing 110 is introduced into the hot water coil 140 of the firebox casing 130 through the direct outlet 113 and the connection pipe 150.
버너(160)가 점화되고 송풍기(170)가 작동하기 시작하면 화실(137)에서 연료의 연소가 시작된다. 연료의 연소에 의해 화염과 연소가스가 화실(137)에 발생된다. When burner 160 is ignited and blower 170 starts to operate, combustion of fuel is started in firebox 137. Flame and combustion gas are generated in the fire chamber 137 by the combustion of fuel.
화염과 연소가스는 화실(137)의 하부에 연결된 연관(125)으로 이동되고, 연관(125)을 감싸고 있는 온수와 열교환이 일어난다. 연관(125) 내부에서 연소가스와 열교환이 일어난 온수는 다시 화실케이싱(130)의 온수코일(140)로 이동되어 고온의 화염과 연소가스에 의해 빠르게 가열되어 외부로 배출된다. The flame and the combustion gas are moved to an associated pipe 125 connected to the bottom of the fire chamber 137, and heat exchange with hot water surrounding the pipe 125 occurs. The hot water, which has undergone heat exchange with the combustion gas inside the plumbing 125, is moved to the hot water coil 140 of the firebox casing 130 and is quickly heated by the high temperature flame and the combustion gas and discharged to the outside.
이상에서 설명한 바와 같이 본 발명에 따른 컨덴싱 온수보일러는 온수가 연관과 열교환 후에 가장 높은 온도의 화염과 직접 열교환이 이루어지므로 열교환 능력이 증가되게 된다. 따라서, 전체 열교환기의 크기를 소형화할 수 있게 된다.As described above, in the condensed hot water boiler according to the present invention, the heat exchange capacity is increased because the hot water is directly heat exchanged with the flame at the highest temperature after the association and heat exchange. Therefore, the size of the entire heat exchanger can be reduced.
또한, 온수코일이 화실케이싱 내벽면을 감싸는 파이프 형태로 형성되며 내압 30kg/cm2 에도 견딜 수 있도록 설계된다. In addition, the hot water coil is formed in the form of a pipe surrounding the inner wall of the firebox casing and is designed to withstand a pressure of 30 kg / cm 2 .
또한, 저탕식 온수열교환기의 경우 수온이 높고 온수의 흐름이 정체되어 있는 부분에 석회성분등의 이물질이 흡착되어 열교환능력이 저하되는 경우가 있으나, 본 발명에 따른 컨덴싱 온수보일러는 수온이 높은 화실케이싱 내부에서 온수의 유속이 최대가 되므로 이물질이 흡착되지 않게 되어 열교환 효율이 지속적으로 유지될 수 있다. In addition, in the case of the low-temperature hot water heat exchanger, the heat exchange capacity may be reduced by adsorbing foreign substances such as lime components on the portion where the water temperature is high and the flow of hot water is stagnant. Since the flow rate of hot water is maximized inside the firebox casing, foreign matter is not adsorbed and heat exchange efficiency can be maintained continuously.
또한, 본 발명에 따른 컨덴싱 온수보일러는 화실케이싱과 열교환케이싱이 착탈가능하게 결합되므로 부분교체가 용이하며 수리 및 유지보수가 유리하다. In addition, the condensing hot water boiler according to the present invention, since the firebox casing and the heat exchange casing are detachably coupled, the partial replacement is easy and the repair and maintenance are advantageous.
이상에서 설명된 본 발명의 컨덴싱 온수보일러의 실시예는 예시적인 것에 불과하며, 본 발명이 속한 기술분야의 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 타 실시예가 가능하다는 점을 잘 알 수 있을 것이다. 그러므로 본 발명은 상기의 상세한 설명에서 언급되는 형태로만 한정되는 것은 아님을 잘 이해할 수 있을 것이다. 따라서 본 발명의 진정한 기술적 보호 범위는 첨부된 특허청구범위의 기술적 사상에 의해 정해져야 할 것이다. 또한, 본 발명은 첨부된 청구범위에 의해 정의되는 본 발명의 정신과 그 범위 내에 있는 모든 변형물과 균등물 및 대체물을 포함하는 것으로 이해되어야 한다.The embodiment of the condensing hot water boiler of the present invention described above is merely illustrative, and it is well understood that various modifications and equivalent other embodiments are possible to those skilled in the art to which the present invention pertains. You will know. Therefore, it will be understood that the present invention is not limited to the forms mentioned in the above detailed description. Therefore, the true technical protection scope of the present invention will be defined by the technical spirit of the appended claims. It is also to be understood that the present invention includes all modifications, equivalents, and substitutes within the spirit and scope of the invention as defined by the appended claims.
Claims (3)
- 컨덴싱 온수보일러에 있어서,In the condensing hot water boiler,연료의 연소가 일어나는 화실이 형성되는 화실케이싱과;A firebox casing in which a firebox in which fuel combustion occurs is formed;상기 화실케이싱의 상부에 구비되며 연료를 점화시키는 버너와;A burner provided at an upper portion of the fire chamber casing to ignite fuel;상기 화실로 공기를 공급하는 송풍기와;A blower for supplying air to the firebox;상기 화실케이싱의 하부에 배치되며 상기 화실로부터 유입된 화염 및 연소가스와 온수의 열교환이 진행되는 열교환케이싱과;A heat exchange casing disposed under the flame casing and performing heat exchange between the flame and combustion gas introduced from the flame chamber and hot water;상기 화실케이싱의 내벽면을 감싸도록 형성되며 내부에 상기 열교환케이싱으로부터 공급받은 온수가 유입되어 상기 화실 내부의 화염 및 연소가스와 열교환이 진행되는 온수코일을 포함하는 것을 특징으로 하는 컨덴싱 온수보일러.Condensing hot water boiler characterized in that it comprises a hot water coil is formed to surround the inner wall surface of the fire chamber casing and the hot water supplied from the heat exchange casing flows into the inside and the heat exchange with the flame and combustion gas inside the fire chamber.
- 제1항에 있어서,The method of claim 1,상기 열교환케이싱의 내부에 상하로 수직하게 배치되며 상기 화실로부터 유입된 화염 및 연소가스가 유동되는 복수개의 연관과;A plurality of plumbings disposed vertically vertically in the heat exchange casing and in which flame and combustion gas flowing from the fire chamber flow;상기 연관이 상기 열교환케이싱 내부에 기립되도록 지지하는 상부경판 및 하부경판을 포함하는 것을 특징으로 하는 컨덴싱 온수보일러.Condensing hot water boiler characterized in that it comprises an upper plate and a lower plate to support the association to stand in the heat exchange casing.
- 제2항에 있어서,The method of claim 2,상기 화실케이싱과 상기 열교환케이싱은 서로 착탈가능하게 결합되며, The firebox casing and the heat exchange casing are detachably coupled to each other,상기 열교환케이싱의 온수를 상기 화실케이싱 내부의 온수코일로 공급하는 연결관을 더 포함하는 것을 특징으로 하는 컨덴싱 온수보일러.Condensing hot water boiler characterized in that it further comprises a connection pipe for supplying hot water of the heat exchange casing to the hot water coil inside the firebox casing.
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KR200362832Y1 (en) * | 2004-06-24 | 2004-09-23 | 주식회사 경동보일러 | Heat exchanger of condensing boiler |
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KR20050090697A (en) * | 2004-03-09 | 2005-09-14 | 주식회사 경동보일러 | Condensing oil boiler |
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KR20050081635A (en) * | 2004-02-16 | 2005-08-19 | 주식회사 경동보일러 | Condensing oil boiler |
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