WO2014094308A1 - Pyrolysis gasification method and device for preparing tar-free hydrogen-rich gas - Google Patents
Pyrolysis gasification method and device for preparing tar-free hydrogen-rich gas Download PDFInfo
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- WO2014094308A1 WO2014094308A1 PCT/CN2012/087190 CN2012087190W WO2014094308A1 WO 2014094308 A1 WO2014094308 A1 WO 2014094308A1 CN 2012087190 W CN2012087190 W CN 2012087190W WO 2014094308 A1 WO2014094308 A1 WO 2014094308A1
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- pyrolysis
- gas
- reactor
- tar
- coke
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- 238000000197 pyrolysis Methods 0.000 title claims abstract description 171
- 239000007789 gas Substances 0.000 title claims abstract description 87
- 238000002309 gasification Methods 0.000 title claims abstract description 79
- 238000000034 method Methods 0.000 title claims abstract description 44
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 title claims abstract description 20
- 239000001257 hydrogen Substances 0.000 title claims abstract description 20
- 229910052739 hydrogen Inorganic materials 0.000 title claims abstract description 20
- 238000006243 chemical reaction Methods 0.000 claims abstract description 30
- 239000012265 solid product Substances 0.000 claims abstract description 30
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 30
- 239000000047 product Substances 0.000 claims abstract description 21
- 239000007787 solid Substances 0.000 claims abstract description 17
- 239000002994 raw material Substances 0.000 claims abstract description 16
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 9
- 239000000571 coke Substances 0.000 claims description 51
- 238000010791 quenching Methods 0.000 claims description 41
- 230000000171 quenching effect Effects 0.000 claims description 41
- 238000005336 cracking Methods 0.000 claims description 33
- 239000000463 material Substances 0.000 claims description 29
- 238000000926 separation method Methods 0.000 claims description 11
- 238000004523 catalytic cracking Methods 0.000 claims description 10
- 239000003245 coal Substances 0.000 claims description 8
- 230000003647 oxidation Effects 0.000 claims description 8
- 238000004227 thermal cracking Methods 0.000 claims description 8
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 5
- 239000011707 mineral Substances 0.000 claims description 5
- 239000002028 Biomass Substances 0.000 claims description 4
- 239000011575 calcium Substances 0.000 claims description 4
- 239000002910 solid waste Substances 0.000 claims description 4
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 229910052791 calcium Inorganic materials 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 239000003054 catalyst Substances 0.000 claims description 3
- 239000000203 mixture Substances 0.000 abstract description 6
- 238000006057 reforming reaction Methods 0.000 abstract description 4
- 239000000446 fuel Substances 0.000 abstract description 3
- 230000003197 catalytic effect Effects 0.000 abstract 1
- 230000002101 lytic effect Effects 0.000 abstract 1
- 238000004891 communication Methods 0.000 description 12
- 238000009776 industrial production Methods 0.000 description 12
- 239000004449 solid propellant Substances 0.000 description 11
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 7
- 238000010586 diagram Methods 0.000 description 7
- 239000001301 oxygen Substances 0.000 description 7
- 229910052760 oxygen Inorganic materials 0.000 description 7
- 239000002245 particle Substances 0.000 description 7
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 3
- 239000001569 carbon dioxide Substances 0.000 description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 description 3
- 239000003546 flue gas Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 239000002918 waste heat Substances 0.000 description 2
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000002262 irrigation Effects 0.000 description 1
- 238000003973 irrigation Methods 0.000 description 1
- VMGAPWLDMVPYIA-HIDZBRGKSA-N n'-amino-n-iminomethanimidamide Chemical compound N\N=C\N=N VMGAPWLDMVPYIA-HIDZBRGKSA-N 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- BOLDJAUMGUJJKM-LSDHHAIUSA-N renifolin D Natural products CC(=C)[C@@H]1Cc2c(O)c(O)ccc2[C@H]1CC(=O)c3ccc(O)cc3O BOLDJAUMGUJJKM-LSDHHAIUSA-N 0.000 description 1
- 239000008247 solid mixture Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/58—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels combined with pre-distillation of the fuel
- C10J3/60—Processes
- C10J3/64—Processes with decomposition of the distillation products
- C10J3/66—Processes with decomposition of the distillation products by introducing them into the gasification zone
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B53/00—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
- C10B53/02—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of cellulose-containing material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B53/00—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
- C10B53/04—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of powdered coal
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/72—Other features
- C10J3/82—Gas withdrawal means
- C10J3/84—Gas withdrawal means with means for removing dust or tar from the gas
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K1/00—Purifying combustible gases containing carbon monoxide
- C10K1/02—Dust removal
- C10K1/026—Dust removal by centrifugal forces
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K3/00—Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide
- C10K3/001—Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide by thermal treatment
- C10K3/003—Reducing the tar content
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K3/00—Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide
- C10K3/001—Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide by thermal treatment
- C10K3/003—Reducing the tar content
- C10K3/005—Reducing the tar content by partial oxidation
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B47/00—Destructive distillation of solid carbonaceous materials with indirect heating, e.g. by external combustion
- C10B47/28—Other processes
- C10B47/30—Other processes in rotary ovens or retorts
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B49/00—Destructive distillation of solid carbonaceous materials by direct heating with heat-carrying agents including the partial combustion of the solid material to be treated
- C10B49/02—Destructive distillation of solid carbonaceous materials by direct heating with heat-carrying agents including the partial combustion of the solid material to be treated with hot gases or vapours, e.g. hot gases obtained by partial combustion of the charge
- C10B49/04—Destructive distillation of solid carbonaceous materials by direct heating with heat-carrying agents including the partial combustion of the solid material to be treated with hot gases or vapours, e.g. hot gases obtained by partial combustion of the charge while moving the solid material to be treated
- C10B49/08—Destructive distillation of solid carbonaceous materials by direct heating with heat-carrying agents including the partial combustion of the solid material to be treated with hot gases or vapours, e.g. hot gases obtained by partial combustion of the charge while moving the solid material to be treated in dispersed form
- C10B49/10—Destructive distillation of solid carbonaceous materials by direct heating with heat-carrying agents including the partial combustion of the solid material to be treated with hot gases or vapours, e.g. hot gases obtained by partial combustion of the charge while moving the solid material to be treated in dispersed form according to the "fluidised bed" technique
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0913—Carbonaceous raw material
- C10J2300/094—Char
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
Definitions
- the present invention relates to the field of solid fuel energy chemical technology, and in particular, to a pyrolysis gasification method and a pyrolysis gasification apparatus for preparing a tar-free hydrogen-rich gas. Background technique
- Gasification of carbonaceous solid fuels is an important means of utilization.
- the gasification process of industrial operation generally adopts an autothermal process, that is, the heat required in the gasification reaction process is provided by burning a part of the gasification raw material. Since the reaction temperature during the entire gasification process is high, it is necessary to burn more than 40% of the carbonaceous raw material to maintain the temperature required for the reaction (above lolcrc). In the process, not only a part of the gasification raw material is burned, but also a useful gas component such as H 2 , CH 4 or the like is also burned, resulting in 11 ⁇ 2 / of the obtained gas. The ratio of 0 is greatly reduced.
- the patent: CN101045525 proposes that in a spouted bed or a fluidized bed reactor under high pressure conditions, water vapor is used as a gasification gas, and carbon dioxide is completely absorbed by adding a carbon dioxide absorbent. The purpose of increasing hydrogen yield.
- the process is carried out under high pressure conditions, in which the carbon dioxide absorber KOH or Ca(OH) 2 agglomerates seriously, affecting the normal operation of the process.
- the tar production situation and the treatment method in the whole process are not mentioned.
- An object of the present invention is to provide a pyrolysis gasification method for preparing a tar-free hydrogen-rich gas in order to solve the above problems.
- Another object of the present invention is to provide a pyrolysis gasification apparatus based on the above-described pyrolysis gasification method for preparing a tar-free hydrogen-rich gas.
- the pyrolysis gasification method for preparing a tar-free hydrogen-rich gas of the present invention comprises the following steps:
- the pyrolysis gas phase product and the solid product produced in the step 1) are passed into a downstream tar cracking reactor, and the tar is removed by high temperature thermal cracking, partial oxidation and pyrolysis semi-coke catalytic cracking reaction, and partial gas is generated by pyrolysis of the semi-coke.
- the reaction is carried out to obtain pyrolysis gas and pyrolysis semi-coke.
- the carbonaceous solid raw material is coal, biomass or other carbonaceous solid waste or the like.
- the reaction temperature in the upstream pyrolysis reactor is 700-1000 ° C, and the heat can be obtained by using an external heat type, that is, by burning fuel or passing outside the upstream pyrolysis reactor.
- the hot flue gas is used to provide the heat required for the reaction, and can be obtained by self-heating, that is, by using a portion of oxygen/air or the like to be reacted with the reaction raw material to release the heat released by the reaction; the downstream tar cracking reactor
- the internal reaction temperature is 900-130 CTC, which is maintained by the heat from the upstream overflow material itself and the heat released by the oxygen-containing atmosphere and the semi-coke reaction.
- the above specific reaction temperatures can be adjusted according to different reaction materials.
- the pyrolysis gas obtained in the step 2) is subjected to gas-solid separation; after the pyrolysis semi-coke obtained in the step 2) is quenched, waste heat recovery is performed.
- waste heat recovery is performed.
- it can be connected to the quenching device 8 during the semi-coke discharge process at the same time, and high-temperature and high-pressure steam is generated by heat exchange, and the heat carried by the semi-coke is recovered while the temperature of the semi-coke is lowered.
- an appropriate amount of calcium-based minerals or other minerals or catalysts having tar cracking ability can be added to the pyrolysis feedstock.
- the pyrolysis gasification method for producing a tar-free hydrogen-rich gas of the present invention can be carried out under normal pressure and under pressure.
- the pyrolysis gasification apparatus of the present invention based on the pyrolysis gasification method for preparing a tar-free hydrogen-rich gas, comprising a feeding device 1, an overflow pipe 3, and an upstream pyrolysis reactor 2 and a downstream tar cracking reactor 4 The two are connected by an overflow pipe 3, and the feeding device 1 is in communication with the upstream pyrolysis reactor 2.
- the upstream pyrolysis reactor is preferably a rotary kiln, a fluidized bed or a dilute phase transport bed;
- the downstream tar cracking reactor is preferably a rotary kiln, a dilute phase transport bed, a settling furnace Or a fixed bed.
- the pyrolysis gasification apparatus may further include a cyclone separator 5, a material leg 6, a discharge tube 7 and a quenching device 8, respectively, and the downstream tar cracking reactor 4 and the quenching device 8 phases are connected, the upper material inlet of the cyclone separator 5 is connected to the quenching device 8 through a pipe, and the solid product outlet at the bottom of the cyclone separator 5 is connected to the solid product collecting device through the material leg 6.
- the upstream pyrolysis reactor may be a first rotary kiln reactor 13, and the downstream tar cracking reactor is a second rotary kiln reactor 14.
- the upstream pyrolysis reactor may be a fluidized bed 10 and the downstream tar cracking reactor is a second rotary kiln reactor 14. Further, the fluidized bed 10 can also be connected to a plurality of second rotary kiln reactors 14 to form a device group.
- the upstream pyrolysis reactor may be a dilute phase transport bed 11, and the downstream tar cracking reactor is a second rotary kiln reactor 14.
- the cyclone separator 5 In addition to the above-mentioned cyclone separator 5, the material leg 6, the defocusing tube 7 and the quenching device 8, the cyclone separator 5, the material leg 6, and the quenching device 8 may be further included, the cyclone separator 5
- the upper material inlet is in communication with the downstream tar cracking reactor 4 via a conduit, and the solid product outlet at the bottom of the cyclone separator 5 is in communication with the quenching device 8 via the feed leg 6.
- the upstream pyrolysis reactor is a fluidized bed 10, and the downstream tar cracking reactor may be a dilute phase transport bed 11.
- the upstream pyrolysis reactor is a fluidized bed 10
- the downstream tar cracking reactor may be a settling furnace
- the gas outlet at the lower side of the side wall of the settling furnace 12 is in communication with the inlet of the cyclone separator 5, and the bottom of the settling furnace 12 is directly in communication with the quenching device 8.
- the supply device 1 is preferably a screw feed device.
- the main idea of the invention is to first extract the volatile matter in the carbonaceous solid fuel by pyrolysis, and then further remove the tar in the pyrolysis gas, partially vaporize the semi-coke, and adjust the conversion of the composition of the pyrolysis atmosphere.
- the reactions are coupled together to increase the content of high quality components (H 2 , CH 4 , etc.) in the pyrolysis gas, reducing the load on subsequent conversion processes.
- the heat required for the entire reaction can be provided by by-product pyrolysis semi-coke combustion.
- the invention avoids the problem that the combustion of the fuel in the conventional process provides heat and simultaneously burns the volatile matter, so that the content of H 2 and CH 4 in the pyrolysis gas is low, and the amount of reforming reaction of the subsequent gas composition is large.
- Figure 1 is a schematic view of a pyrolysis gasification apparatus of the present invention
- FIG. 2 is a schematic view of a pyrolysis gasification device combined with a two-stage rotary kiln according to the present invention
- FIG. 3 is a schematic view of a pyrolysis gasification device using a hot flue gas as a heat source in combination with a two-stage rotary kiln according to the present invention
- FIG. 4 is a schematic view of a pyrolysis gasification device combining a fluidized bed and a rotary kiln according to the present invention
- Figure 5 is a schematic view of a pyrolysis gasification device combining a fluidized bed and a plurality of rotary kiln according to the present invention
- Figure 6 is a schematic view of a pyrolysis gasification device combining a lean phase conveying bed and a rotary kiln according to the present invention
- FIG. 7 is a schematic view of a pyrolysis gasification device combining a fluidized bed and a dilute phase transport bed according to the present invention
- Figure 8 is a schematic view of a pyrolysis gasification device combining a fluidized bed and a settling furnace according to the present invention
- Feeding device 1. Upstream pyrolysis reactor 3. Irrigation pipe 4. Downstream tar cracking reactor 5. Cyclone separator 6. Material leg
- the pyrolysis gasification method for preparing a tar-free hydrogen-rich gas of the present invention comprises the following steps:
- the pyrolysis gas phase product and the solid product produced in the step 1) are passed into a downstream tar cracking reactor, and the tar is removed by high temperature thermal cracking, partial oxidation and pyrolysis semi-coke catalytic cracking reaction to obtain pyrolysis gas and pyrolysis half. focal.
- the upstream pyrolysis reactor can be a rotary kiln, a fluidized bed or a dilute phase transport bed.
- the downstream tar cracking reactor described above may be a rotary kiln, a dilute phase transport bed, a settling furnace or a fixed bed.
- the carbonaceous solid raw material is coal, biomass or other carbonaceous solid waste.
- the reaction temperature in the upstream pyrolysis reactor is 700-100 CTC, and the reaction temperature in the downstream tar cracking reactor is 900-1300 °C.
- the pyrolysis gas obtained in the step 2) is subjected to gas-solid separation; the pyrolysis semi-coke obtained in the step 2) is subjected to dry quenching, and waste heat recovery is performed.
- the pyrolysis gasification apparatus of the present invention based on the above-described pyrolysis gasification method for preparing a tar-free hydrogen-rich gas, as shown in FIG. 1, includes a feeding device 1, an overflow pipe 3, and an upstream pyrolysis reactor 2 and The downstream tar cracking reactor 4, which is in communication via an overflow pipe 3, is in communication with the upstream pyrolysis reactor 2.
- the upstream pyrolysis reactor is preferably a rotary kiln, a fluidized bed or a dilute phase transport bed;
- the downstream tar cracking reactor is preferably a rotary kiln, a dilute phase transport bed, a settling furnace or a fixed bed.
- the carbonaceous solid fuel is fed into the upstream pyrolysis reactor 2 via the feed device 1 for pyrolysis.
- the resulting pyrolysis semi-coke along with the pyrolysis gas phase product passes through the overflow pipe 3 and enters the downstream tar cracking reactor 4.
- the pyrolysis tar is pyrolyzed at a high temperature, partially oxidized and pyrolyzed.
- the semi-coke catalytic cracking is combined to remove a large amount of high-quality pyrolysis gas.
- the pyrolysis gasification device may further include a cyclone separator 5, a material leg 6, a discharge tube 7 and a quenching device 8, respectively, and the downstream tar cracking reactor 4 and the quenching device 8
- the upper material inlet of the cyclone separator 5 is in communication with the quenching device 8 via a conduit
- the solid product outlet at the bottom of the cyclone separator 5 is in communication with the solid product collection device via the material leg 6.
- the carbonaceous solid fuel is fed into the upstream pyrolysis reactor 2 via the feed device 1 for pyrolysis.
- the resulting pyrolysis semi-coke along with the pyrolysis gas phase product passes through the overflow pipe 3 and enters the downstream tar cracking reactor 4.
- the pyrolysis tar is pyrolyzed at a high temperature, partially oxidized and pyrolyzed.
- the semi-coke catalytic cracking is combined to remove a large amount of high-quality pyrolysis gas.
- the generated gas is subjected to gas-solid separation by the cyclone separator 5, and the resulting semi-focus is discharged to the quenching device 8 through the defocused tube 7 to perform quenching treatment.
- the material leg 6, the defocusing tube 7 and the quenching device 8 may be further included.
- the upper material inlet of the cyclone separator 5 is in communication with the downstream tar cracking reactor 4 via a conduit, and the solid product outlet at the bottom of the cyclone separator 5 is in communication with the quenching device 8 via the feed leg 6.
- the carbonaceous solid fuel is fed into the upstream pyrolysis reactor 2 via the feed device 1 for pyrolysis.
- the pyrolysis semi-coke passes through the overflow pipe 3 along with the pyrolysis gas phase product, and enters the downstream tar cracking reactor 4 for reaction.
- the resulting gas-solid mixture enters the cyclone separator 5 for gas-solid separation, and the resulting pyrolysis half-coke enters the quenching device 8 for quenching treatment.
- the schematic diagram of the pyrolysis gasification device combined with the two-stage rotary kiln reactor of the present embodiment is as shown in FIG. 2, and includes a feeding device 1, a first rotary kiln reactor 13, a second rotary kiln reactor 14, and a quenching device. 8. Cyclone separator 5 and material leg 6 etc.
- a carbonaceous solid fuel for example, coal
- a feeding device 1 such as a screw feeder
- the reactor 13 is subjected to pyrolysis at 700-90 CTC, and the resulting mixed gas and solid product are passed through the overflow pipe 3 to the downstream second rotary kiln reactor 14.
- a certain amount of oxygen, water vapor or the like is introduced into the second rotary kiln reactor 14 and maintained at 110 CTC.
- thermal cracking of the pyrolysis tar, partial oxidation, and catalytic cracking of the semi-coke on the pyrolysis tar are mainly caused to remove the tar; at the same time, partial gasification of the pyrolysis coke occurs, thereby obtaining a large amount High quality pyrolysis gases.
- the reacted product gas and pyrolysis half coke enter the quenching device 8 through the discharge tube 7, and the resulting semi-coke is subjected to quenching treatment and can be used for industrial production.
- the gasification gas obtained by gas-solid separation of the product gas through the cyclone separator 5 is used for industrial production and civil use.
- the solid product separated by cyclone 5 enters the solid product collection unit through feed leg 6.
- the Xilinhot coal with a particle size of less than 5 mm was used as a raw material, and the experimental treatment capacity was 50 kg/h.
- Gas calorific value reaches 2300kcal / Nm
- FIG. 3 A schematic diagram of the pyrolysis gasification apparatus of the present embodiment is shown in FIG. 3.
- a burner 9 is additionally provided outside the first rotary kiln reactor 13 in the first embodiment, with hot flue gas as the first
- the heat source of the rotary kiln reactor 13 is the same as in the first embodiment.
- FIG. 4 A schematic diagram of a pyrolysis gasification apparatus combining the fluidized bed of the present embodiment and a rotary kiln reactor is shown in FIG. 4, and includes a feeding device 1, a fluidized bed 10, a second rotary kiln reactor 14, and a quenching device 8. , cyclone separator 5 and material leg 6 and the like.
- the carbonaceous solid fuel having a particle size of ⁇ 20 mm is sent to the fluidized bed reactor 10 through the feeding device 1 for pyrolysis at 700-100 CTC, and is produced.
- the mixed gas and the solid product enter the downstream second rotary kiln reactor 14 via the overflow pipe 3.
- a certain amount of oxygen, water vapor or the like is introduced into the second rotary kiln reactor 14 and maintained at 1300 °C.
- thermal cracking of the pyrolysis tar, partial oxidation, and catalytic cracking of the semi-coke on the pyrolysis tar are mainly caused to remove the tar; at the same time, partial gasification of the pyrolysis coke occurs, thereby obtaining a large amount High quality pyrolysis gases.
- the reacted product gas and pyrolysis half coke enter the quenching device 8 through the discharge tube 7, and the resulting semi-coke is subjected to quenching treatment and can be used for industrial production.
- the gasification gas obtained by gas-solid separation of the product gas through the cyclone separator 5 is used for industrial production and civil use.
- the solid product separated by cyclone 5 enters the solid product collection unit through feed leg 6.
- FIG. 5 The schematic diagram of the pyrolysis gasification device of the fluidized bed of the present embodiment combined with a plurality of rotary kiln reactors is shown in FIG. 5, including the feeding device 1, the fluidized bed 10, the second rotary kiln reactor 14, and the extinguishing device.
- the process of specifically treating the reaction material is similar to that of the embodiment 3 except that a plurality of second rotary kiln reactors 14 are connected to the fluidized bed 10 to form a device group, which increases the throughput and improves the treatment efficiency.
- FIG. 6 A schematic diagram of a pyrolysis gasification device combining the dilute phase transport bed and the rotary kiln reactor of the present embodiment is shown in FIG. 6, and includes a feeding device 1, a dilute phase transport bed 11, a second rotary kiln reactor 14, and a quenching unit.
- the tar-free hydrogen-rich gas is prepared by using the pyrolysis gasification device
- several feeding devices 1 of the carbonaceous solid fuel having a particle size of ⁇ 5 mm are sent to the dilute phase conveying bed 11 for pyrolysis at 700-90 CTC, resulting in pyrolysis.
- the mixed gas and the solid product enter the downstream second rotary kiln reactor 14 via the overflow pipe 3.
- a certain amount of oxygen, water vapor or the like is introduced into the second rotary kiln reactor 14 and maintained at 1100 °C.
- thermal cracking of the pyrolysis tar, partial oxidation, and catalytic cracking of the semi-coke on the pyrolysis tar are mainly caused to remove the tar; at the same time, partial gasification of the pyrolysis coke occurs, thereby obtaining a large amount High quality pyrolysis gases.
- the reacted product gas and pyrolysis half coke enter the quenching device 8 through the discharge tube 7, and the resulting semi-coke is subjected to quenching treatment and can be used for industrial production.
- the gasification gas obtained by gas-solid separation of the product gas through the cyclone separator 5 is used for industrial production and civil use.
- the solid product separated by cyclone 5 enters the solid product collection unit through feed leg 6.
- FIG. 7 A schematic diagram of a pyrolysis gasification device combining the fluidized bed and the dilute phase transport bed of the present embodiment is shown in FIG. 7, and includes a feeding device 1, a fluidized bed 10, a dilute phase transport bed 11, a quenching device 8, and a cyclone. Separator 5 and material leg 6 and the like.
- the carbonaceous solid fuel having a particle size of ⁇ 20 mm is fed into the fluidized bed 10 through the feeding device 1 and pyrolyzed at 700-90 CTC.
- the mixed gas and the solid product enter the dilute phase transport bed 11 through the overflow pipe 3.
- a certain amount of oxygen, water vapor or the like is introduced into the dilute phase transport bed 11 and maintained at 1100 °C.
- thermal cracking of the pyrolysis tar, partial oxidation, and catalytic cracking of the semi-coke on the pyrolysis tar are mainly caused to remove the tar; at the same time, partial gasification of the pyrolysis coke occurs, thereby obtaining a large amount of high quality.
- the gasification gas and pyrolysis semi-coke obtained after gas-solid separation of the product gas and pyrolysis semi-coke through the cyclone separator 5 can be used for Industrial production and civil use.
- the solid product separated by the cyclone separator 5 enters the quenching device 8 through the material leg 6, and is subjected to quenching treatment to be used for industrial production.
- the Xilinhot coal with a particle size of 0.5-1.5 mm was used as a raw material, and the experimental treatment capacity was 50 kg/h.
- Gas calorific value reaches 1500kcal/Nm
- FIG. 8 The schematic diagram of the pyrolysis gasification device combined with the fluidized bed and the settling furnace reactor of the present embodiment is shown in Fig. 8, including the feeding device 1, the fluidized bed 10, the settling furnace 12, the quenching device 8, and the cyclone separation. 5 and the leg 6 and the like.
- the carbonaceous solid fuel having a particle size of ⁇ 20 mm is sent to the fluidized bed 10 through the screw feeder 1 to be pyrolyzed at 700-90 CTC, and the resulting mixture is mixed.
- the gas as well as the solid product enters the settling furnace 12 via the overflow pipe 3.
- a certain amount of oxygen, water vapor or the like is introduced into the settling furnace 12 and maintained at 1100 °C.
- thermal cracking of the pyrolysis tar, partial oxidation, and catalytic cracking of the semi-coke on the pyrolysis tar are mainly caused to remove the tar; at the same time, partial gasification of the pyrolysis coke occurs, thereby obtaining a large amount of high-quality pyrolysis. gas.
- the pyrolysis semi-coke after the reaction is directly introduced into the quenching device 8 by the settling furnace 12, and the resulting semi-coke is subjected to quenching treatment and can be used for industrial production.
- the gas of the product gas obtained by gas-solid separation by cyclone separator 5 is used for industrial production and civil use.
- the solid product separated by the cyclone separator 5 enters the quenching device 8 through the material leg 6, and is quenched and processed for industrial production.
- reaction raw material may be added with a certain amount of calcium-based minerals or other minerals or catalysts having tar cracking ability, all of which do not contradict the main idea of the present invention.
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Abstract
The present invention relates to a pyrolysis gasification method and device for preparing a tar-free hydrogen-rich gas, the pyrolysis gasification method comprising the following steps: 1) transferring via a feeding device a carbonic solid raw material into an upstream pyrolysis reactor for aerobic pyrolysis to generate a pyrolyzed gas-phase product and a solid product; 2) transferring the pyrolyzed gas-phase product and solid product generated in step 1) into a downstream tar pyrolysis reactor; removing the tar through high temperature pyrolysis, partial oxidization and carbocoal pyrolysis catalytic lytic reaction; and simultaneously, pyrolyzing and gasifying a part of the carbocoal to obtain a pyrolyzed gas and pyrolyzed carbocoal. The present invention avoids the problems of low H2 and CH4 content in the pyrolyzed gas and large treatment workload in a subsequent gas composition reforming reaction due to the fact that in the prior art a volatile component is also burned when the fuel burns to supply heat energy.
Description
一种制备无焦油富氢气体的热解气化方法及热解气化装置 Pyrolysis gasification method for preparing tar-free hydrogen-rich gas and pyrolysis gasification device
技术领域 Technical field
本发明涉及固体燃料能源化工技术领域, 具体地,本发明涉及一种制备无焦 油富氢气体的热解气化方法及热解气化装置。 背景技术 The present invention relates to the field of solid fuel energy chemical technology, and in particular, to a pyrolysis gasification method and a pyrolysis gasification apparatus for preparing a tar-free hydrogen-rich gas. Background technique
含碳固体燃料(煤, 生物质及其他含碳固体废弃物等)的气化是其利用过程 中的一种重要方式。 目前工业运行的气化工艺一般采用自热法, 即气化反应过程 中所需的热量由燃烧部分气化原料来提供。 由于整个气化过程中的反应温度较 高, 因此需要燃烧 40%以上的含碳原料以维持反应所需的温度 (loocrc以上)。 在该过程中不仅部分气化原料被燃烧, 同时产生的 H2, CH4等有用气体组分也 被燃烧, 致使所得气体中1½/。0比例大大下降。 而 1½作为一种高效、 清洁的气 体资源, 在后续如: 合成甲垸, 合成氨等工艺中有大量需求。 以合成甲垸为例: 在实际生产中要求原料气中 H2/CO=3.0, 而现行气化工艺出口气体组成中 H2/CO 比例最高的鲁奇炉工艺也仅仅为 1.6左右。 因此为了满足后续工业生产的需要必 须对所得的气氛进行重整反应, 以调节气体的组成。整个过程操作繁琐复杂, 并 伴有大量能耗。 煤制兰炭工艺虽然所得气体中的 1¾含量大大增加, 但与此同时 所得干馏煤气中伴生大量焦油, 致使气体净化工艺复杂, 设备运行稳定性差。为 解决以上问题, 一些研究已经进行, 如专利: CN101045525 提出, 在高压条件 下喷动床或流化床反应器内, 以水蒸气为气化气体,通过添加二氧化碳吸收剂将 二氧化碳全部吸收从而实现提高氢气产率的目的。 但该工艺是在高压条件下进 行, 其中的二氧化碳吸收剂 KOH或 Ca(OH)2结块现象严重, 影响工艺的正常运 行。 同时在整个过程中的焦油产生情况及其处理方式并未提及。 Gasification of carbonaceous solid fuels (coal, biomass and other carbonaceous solid wastes, etc.) is an important means of utilization. At present, the gasification process of industrial operation generally adopts an autothermal process, that is, the heat required in the gasification reaction process is provided by burning a part of the gasification raw material. Since the reaction temperature during the entire gasification process is high, it is necessary to burn more than 40% of the carbonaceous raw material to maintain the temperature required for the reaction (above lolcrc). In the process, not only a part of the gasification raw material is burned, but also a useful gas component such as H 2 , CH 4 or the like is also burned, resulting in 11⁄2 / of the obtained gas. The ratio of 0 is greatly reduced. As a highly efficient and clean gas resource, there is a large demand in the following processes such as the synthesis of formazan and ammonia. Taking synthetic formam as an example: In the actual production, H 2 /CO=3.0 is required in the raw material gas, and the Lurg furnace process with the highest H 2 /CO ratio in the gas composition of the current gasification process is only about 1.6. Therefore, in order to meet the needs of subsequent industrial production, it is necessary to carry out a reforming reaction on the obtained atmosphere to adjust the composition of the gas. The entire process is cumbersome and complicated, and is accompanied by a lot of energy consumption. Although the content of 13⁄4 in the gas produced by the coal-based blue carbon process is greatly increased, at the same time, a large amount of tar is associated with the obtained dry distillation gas, which results in a complicated gas purification process and poor operation stability of the equipment. In order to solve the above problems, some research has been carried out. For example, the patent: CN101045525 proposes that in a spouted bed or a fluidized bed reactor under high pressure conditions, water vapor is used as a gasification gas, and carbon dioxide is completely absorbed by adding a carbon dioxide absorbent. The purpose of increasing hydrogen yield. However, the process is carried out under high pressure conditions, in which the carbon dioxide absorber KOH or Ca(OH) 2 agglomerates seriously, affecting the normal operation of the process. At the same time, the tar production situation and the treatment method in the whole process are not mentioned.
由以上分析可以看出气化工艺急需解决的问题:一是尽量提高气化气中的高 品质气体如: H2, CH4等的含量, 以提高 H2/CO 比例, 减少后续重整反应的负 荷; 二是最大限度脱除所得气化气中的焦油。 发明内容 From the above analysis, we can see that the gasification process urgently needs to be solved: First, try to increase the content of high-quality gases such as H 2 and CH 4 in the gasification gas to increase the H 2 /CO ratio and reduce the subsequent reforming reaction. The second is to remove the tar from the obtained gasification gas to the utmost extent. Summary of the invention
本发明的目的在于,为解决上述问题, 提供一种制备无焦油富氢气体的热解 气化方法。
本发明的另一目的在于,提供一种基于上述制备无焦油富氢气体的热解气化 方法的热解气化装置。 SUMMARY OF THE INVENTION An object of the present invention is to provide a pyrolysis gasification method for preparing a tar-free hydrogen-rich gas in order to solve the above problems. Another object of the present invention is to provide a pyrolysis gasification apparatus based on the above-described pyrolysis gasification method for preparing a tar-free hydrogen-rich gas.
本发明的制备无焦油富氢气体的热解气化方法, 包括以下步骤: The pyrolysis gasification method for preparing a tar-free hydrogen-rich gas of the present invention comprises the following steps:
1 ) 将含碳固体原料通过供料装置送入上游热解反应器内进行有氧热解, 产 生热解气相产物及固体产物; 1) feeding the carbonaceous solid raw material into the upstream pyrolysis reactor through a feeding device for aerobic pyrolysis to produce a pyrolysis gas phase product and a solid product;
2)将步骤 1 )产生的热解气相产物及固体产物通入下游焦油裂解反应器内, 通过高温热裂解、部分氧化及热解半焦催化裂解反应去除焦油, 同时热解半焦发 生部分气化反应, 获得热解气和热解半焦。 2) The pyrolysis gas phase product and the solid product produced in the step 1) are passed into a downstream tar cracking reactor, and the tar is removed by high temperature thermal cracking, partial oxidation and pyrolysis semi-coke catalytic cracking reaction, and partial gas is generated by pyrolysis of the semi-coke. The reaction is carried out to obtain pyrolysis gas and pyrolysis semi-coke.
根据本发明的热解气化方法,所述含碳固体原料为煤、生物质或其它含碳固 体废弃物等。 According to the pyrolysis gasification method of the present invention, the carbonaceous solid raw material is coal, biomass or other carbonaceous solid waste or the like.
根据本发明的热解气化方法, 所述上游热解反应器内反应温度为 700-1000 °C , 热量既可采用外热式获得, 即通过在上游热解反应器外燃烧燃料或 者通入热烟气来提供反应所需的热量, 又可采用自热方式获得, 即利用向反应器 内通入部分氧气 /空气等与反应原料进行反应放出的热量来维持; 所述下游焦油 裂解反应器内反应温度为 900-130CTC,通过来自上游的溢流物料自身所带热量和 含氧气化气氛与半焦反应所放出的热量来维持。上述具体反应温度可根据不同反 应原料进行调整。 According to the pyrolysis gasification method of the present invention, the reaction temperature in the upstream pyrolysis reactor is 700-1000 ° C, and the heat can be obtained by using an external heat type, that is, by burning fuel or passing outside the upstream pyrolysis reactor. The hot flue gas is used to provide the heat required for the reaction, and can be obtained by self-heating, that is, by using a portion of oxygen/air or the like to be reacted with the reaction raw material to release the heat released by the reaction; the downstream tar cracking reactor The internal reaction temperature is 900-130 CTC, which is maintained by the heat from the upstream overflow material itself and the heat released by the oxygen-containing atmosphere and the semi-coke reaction. The above specific reaction temperatures can be adjusted according to different reaction materials.
根据本发明的热解气化方法, 对步骤 2) 获得的热解气进行气固分离; 对步 骤 2) 获得的热解半焦熄焦后, 进行废热回收。 具体地, 可以同时在半焦排出过 程中与熄焦装置 8相连,通过热量交换产生高温高压蒸汽, 回收半焦所携带的热 量, 同时将半焦温度降低。 According to the pyrolysis gasification method of the present invention, the pyrolysis gas obtained in the step 2) is subjected to gas-solid separation; after the pyrolysis semi-coke obtained in the step 2) is quenched, waste heat recovery is performed. Specifically, it can be connected to the quenching device 8 during the semi-coke discharge process at the same time, and high-temperature and high-pressure steam is generated by heat exchange, and the heat carried by the semi-coke is recovered while the temperature of the semi-coke is lowered.
根据本发明的热解气化方法,可以在热解原料内加入适量钙基矿物质或其它 具有焦油裂解能力的矿物质或催化剂。 According to the pyrolysis gasification process of the present invention, an appropriate amount of calcium-based minerals or other minerals or catalysts having tar cracking ability can be added to the pyrolysis feedstock.
本发明的制备无焦油富氢气体的热解气化方法即可在常压下进行又可在加 压条件下进行。 The pyrolysis gasification method for producing a tar-free hydrogen-rich gas of the present invention can be carried out under normal pressure and under pressure.
本发明的基于上述制备无焦油富氢气体的热解气化方法的热解气化装置,包 括供料装置 1、 溢流管 3, 还包括上游热解反应器 2和下游焦油裂解反应器 4, 二者通过溢流管 3连通, 所述供料装置 1与上游热解反应器 2连通。 The pyrolysis gasification apparatus of the present invention based on the pyrolysis gasification method for preparing a tar-free hydrogen-rich gas, comprising a feeding device 1, an overflow pipe 3, and an upstream pyrolysis reactor 2 and a downstream tar cracking reactor 4 The two are connected by an overflow pipe 3, and the feeding device 1 is in communication with the upstream pyrolysis reactor 2.
根据本发明的热解气化装置,所述上游热解反应器优选为回转窑、流化床或 稀相输送床; 所述下游焦油裂解反应器优选为回转窑、稀相输送床、沉降炉或固 定床。
根据本发明的热解气化装置, 还可以包括旋风分离器 5、 料腿 6、 排焦管 7 和熄焦装置 8,所述排焦管 Ί分别与下游焦油裂解反应器 4与熄焦装置 8相连通, 所述旋风分离器 5上部物料入口通过管道与熄焦装置 8相连通, 旋风分离器 5 底部固体产物出口通过料腿 6与固体产物收集装置连通。 According to the pyrolysis gasification apparatus of the present invention, the upstream pyrolysis reactor is preferably a rotary kiln, a fluidized bed or a dilute phase transport bed; the downstream tar cracking reactor is preferably a rotary kiln, a dilute phase transport bed, a settling furnace Or a fixed bed. The pyrolysis gasification apparatus according to the present invention may further include a cyclone separator 5, a material leg 6, a discharge tube 7 and a quenching device 8, respectively, and the downstream tar cracking reactor 4 and the quenching device 8 phases are connected, the upper material inlet of the cyclone separator 5 is connected to the quenching device 8 through a pipe, and the solid product outlet at the bottom of the cyclone separator 5 is connected to the solid product collecting device through the material leg 6.
基于上述热解气化装置, 可以优选以下几种方式: Based on the pyrolysis gasification apparatus described above, the following methods may be preferred:
所述上游热解反应器可以为第一回转窑反应器 13, 所述下游焦油裂解反应 器为第二回转窑反应器 14。 The upstream pyrolysis reactor may be a first rotary kiln reactor 13, and the downstream tar cracking reactor is a second rotary kiln reactor 14.
所述上游热解反应器可以为流化床 10, 所述下游焦油裂解反应器为第二回 转窑反应器 14。 进一步, 所述流化床 10还可以与若干第二回转窑反应器 14相 连形成装置组。 The upstream pyrolysis reactor may be a fluidized bed 10 and the downstream tar cracking reactor is a second rotary kiln reactor 14. Further, the fluidized bed 10 can also be connected to a plurality of second rotary kiln reactors 14 to form a device group.
所述上游热解反应器可以为稀相输送床 11, 所述下游焦油裂解反应器为第 二回转窑反应器 14。 The upstream pyrolysis reactor may be a dilute phase transport bed 11, and the downstream tar cracking reactor is a second rotary kiln reactor 14.
在上述包括旋风分离器 5、 料腿 6、 排焦管 7和熄焦装置 8装置的基础上, 还可以仅包括旋风分离器 5、 料腿 6、 熄焦装置 8, 所述旋风分离器 5上部物料 入口通过管道与下游焦油裂解反应器 4相连通,旋风分离器 5底部固体产物出口 通过料腿 6与熄焦装置 8连通。 In addition to the above-mentioned cyclone separator 5, the material leg 6, the defocusing tube 7 and the quenching device 8, the cyclone separator 5, the material leg 6, and the quenching device 8 may be further included, the cyclone separator 5 The upper material inlet is in communication with the downstream tar cracking reactor 4 via a conduit, and the solid product outlet at the bottom of the cyclone separator 5 is in communication with the quenching device 8 via the feed leg 6.
基于上述热解气化装置, 可以优选以下几种方式: Based on the pyrolysis gasification apparatus described above, the following methods may be preferred:
所述上游热解反应器为流化床 10, 所述下游焦油裂解反应器可以为稀相输 送床 11。 The upstream pyrolysis reactor is a fluidized bed 10, and the downstream tar cracking reactor may be a dilute phase transport bed 11.
所述上游热解反应器为流化床 10, 所述下游焦油裂解反应器可以为沉降炉 The upstream pyrolysis reactor is a fluidized bed 10, and the downstream tar cracking reactor may be a settling furnace
12。 12.
进一步地, 可以优选为, 所述沉降炉 12的侧壁下部气体出口与旋风分离器 5的入口相连通, 沉降炉 12的底部直接与熄焦装置 8相连通。 Further, preferably, the gas outlet at the lower side of the side wall of the settling furnace 12 is in communication with the inlet of the cyclone separator 5, and the bottom of the settling furnace 12 is directly in communication with the quenching device 8.
在上述的制备无焦油富氢气体的热解气化方法以及热解气化装置中,所述供 料装置 1优选为螺旋进料装置。 In the above pyrolysis gasification method for preparing a tar-free hydrogen-rich gas and the pyrolysis gasification apparatus, the supply device 1 is preferably a screw feed device.
本发明的主体思想是先将含碳固体燃料中的挥发分通过热解的方式提取出 来, 然后进一步将热解气体中焦油的脱除, 半焦的部分气化, 热解气氛组成的调 整转化反应耦合在一起, 以提高热解气体中的高品质组分 (H2,CH4等) 含量, 减少后续转化处理工艺的负荷。整个反应所需的热量可由副产的热解半焦燃烧提 供。本发明避免了传统工艺中的燃料燃烧提供热量的同时将挥发分一并燃烧,致 使热解气体中 H2、 CH4含量低, 后续气体组成重整反应处理量大等问题。
附图说明 The main idea of the invention is to first extract the volatile matter in the carbonaceous solid fuel by pyrolysis, and then further remove the tar in the pyrolysis gas, partially vaporize the semi-coke, and adjust the conversion of the composition of the pyrolysis atmosphere. The reactions are coupled together to increase the content of high quality components (H 2 , CH 4 , etc.) in the pyrolysis gas, reducing the load on subsequent conversion processes. The heat required for the entire reaction can be provided by by-product pyrolysis semi-coke combustion. The invention avoids the problem that the combustion of the fuel in the conventional process provides heat and simultaneously burns the volatile matter, so that the content of H 2 and CH 4 in the pyrolysis gas is low, and the amount of reforming reaction of the subsequent gas composition is large. DRAWINGS
图 1为本发明热解气化装置示意图 Figure 1 is a schematic view of a pyrolysis gasification apparatus of the present invention
图 2为本发明两级回转窑相结合的热解气化装置示意图; 2 is a schematic view of a pyrolysis gasification device combined with a two-stage rotary kiln according to the present invention;
图 3为本发明两级回转窑相结合的以热烟气为热源的热解气化装置示意图; 图 4为本发明流化床与回转窑相结合的热解气化装置示意图; 3 is a schematic view of a pyrolysis gasification device using a hot flue gas as a heat source in combination with a two-stage rotary kiln according to the present invention; FIG. 4 is a schematic view of a pyrolysis gasification device combining a fluidized bed and a rotary kiln according to the present invention;
图 5为本发明流化床与多个回转窑相结合的热解气化装置示意图 Figure 5 is a schematic view of a pyrolysis gasification device combining a fluidized bed and a plurality of rotary kiln according to the present invention;
图 6为本发明稀相输送床与回转窑相结合的热解气化装置示意图 Figure 6 is a schematic view of a pyrolysis gasification device combining a lean phase conveying bed and a rotary kiln according to the present invention;
图 7为本发明流化床与稀相输送床相结合的热解气化装置示意图 7 is a schematic view of a pyrolysis gasification device combining a fluidized bed and a dilute phase transport bed according to the present invention;
图 8为本发明流化床与沉降炉相结合的热解气化装置示意图; Figure 8 is a schematic view of a pyrolysis gasification device combining a fluidized bed and a settling furnace according to the present invention;
附图标识 Reference numeral
( 1 ) 供料装置 2、 上游热解反应器 3、 溢流管 4、 下游焦油裂解反应器 5、 旋风分离器 6、 料腿 (1) Feeding device 2. Upstream pyrolysis reactor 3. Irrigation pipe 4. Downstream tar cracking reactor 5. Cyclone separator 6. Material leg
7、 排焦管 8、 熄焦装置 9、 燃烧器 7. Exhaust pipe 8. Quenching device 9. Burner
10、 流化床 11、 稀相输送床 12、 沉降炉 10, fluidized bed 11, dilute phase transport bed 12, settling furnace
13、 第一回转窑反应器 14、 第二回转窑反应器 具体实施方式 13. First rotary kiln reactor 14. Second rotary kiln reactor
下面结合附图及实施例对本发明作进一步的描述。 The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
本发明的制备无焦油富氢气体的热解气化方法, 包括以下步骤: The pyrolysis gasification method for preparing a tar-free hydrogen-rich gas of the present invention comprises the following steps:
1 ) 将含碳固体原料通过供料装置送入上游热解反应器内进行热解, 产生热 解气相产物及固体产物; 1) feeding the carbonaceous solid raw material into the upstream pyrolysis reactor through a feeding device for pyrolysis to generate a pyrolysis gas phase product and a solid product;
2)将步骤 1 )产生的热解气相产物及固体产物通入下游焦油裂解反应器内, 通过高温热裂解、部分氧化及热解半焦催化裂解反应去除焦油, 获得热解气和热 解半焦。 2) The pyrolysis gas phase product and the solid product produced in the step 1) are passed into a downstream tar cracking reactor, and the tar is removed by high temperature thermal cracking, partial oxidation and pyrolysis semi-coke catalytic cracking reaction to obtain pyrolysis gas and pyrolysis half. focal.
上游热解反应器可以为回转窑、流化床或稀相输送床。上述下游焦油裂解反 应器可以为回转窑、 稀相输送床、 沉降炉或固定床。 The upstream pyrolysis reactor can be a rotary kiln, a fluidized bed or a dilute phase transport bed. The downstream tar cracking reactor described above may be a rotary kiln, a dilute phase transport bed, a settling furnace or a fixed bed.
所述含碳固体原料为煤、 生物质或其它含碳固体废弃物等。 The carbonaceous solid raw material is coal, biomass or other carbonaceous solid waste.
所述上游热解反应器内反应温度为 700-100CTC,所述下游焦油裂解反应器内 反应温度为 900-1300°C。 The reaction temperature in the upstream pyrolysis reactor is 700-100 CTC, and the reaction temperature in the downstream tar cracking reactor is 900-1300 °C.
进一步地优选地, 对步骤 2) 获得的热解气进行气固分离; 对步骤 2) 获得 的热解半焦采用干法熄焦, 并进行废热回收。
本发明的基于上述制备无焦油富氢气体的热解气化方法的热解气化装置,如 图 1所示, 包括供料装置 1、 溢流管 3, 还包括上游热解反应器 2和下游焦油裂 解反应器 4,二者通过溢流管 3连通,所述供料装置 1与上游热解反应器 2连通。 Further preferably, the pyrolysis gas obtained in the step 2) is subjected to gas-solid separation; the pyrolysis semi-coke obtained in the step 2) is subjected to dry quenching, and waste heat recovery is performed. The pyrolysis gasification apparatus of the present invention based on the above-described pyrolysis gasification method for preparing a tar-free hydrogen-rich gas, as shown in FIG. 1, includes a feeding device 1, an overflow pipe 3, and an upstream pyrolysis reactor 2 and The downstream tar cracking reactor 4, which is in communication via an overflow pipe 3, is in communication with the upstream pyrolysis reactor 2.
上述上游热解反应器优选为回转窑、流化床或稀相输送床; 上述下游焦油裂 解反应器优选为回转窑、 稀相输送床、 沉降炉或固定床。 The upstream pyrolysis reactor is preferably a rotary kiln, a fluidized bed or a dilute phase transport bed; the downstream tar cracking reactor is preferably a rotary kiln, a dilute phase transport bed, a settling furnace or a fixed bed.
含碳固体燃料经供料装置 1加入到上游热解反应器 2内,进行热解。产生的 热解半焦随热解气相产物一同经溢流管 3, 进入到下游焦油裂解反应器 4内, 在 下游焦油裂解反应器 4内, 热解焦油在高温热裂解, 部分氧化以及热解半焦催化 裂解的共同作用下得以去除, 从而得到大量高品质热解气体。 The carbonaceous solid fuel is fed into the upstream pyrolysis reactor 2 via the feed device 1 for pyrolysis. The resulting pyrolysis semi-coke along with the pyrolysis gas phase product passes through the overflow pipe 3 and enters the downstream tar cracking reactor 4. In the downstream tar cracking reactor 4, the pyrolysis tar is pyrolyzed at a high temperature, partially oxidized and pyrolyzed. The semi-coke catalytic cracking is combined to remove a large amount of high-quality pyrolysis gas.
优选地, 上述热解气化装置还可以包括旋风分离器 5、 料腿 6、 排焦管 7和 熄焦装置 8, 所述排焦管 Ί分别与下游焦油裂解反应器 4与熄焦装置 8相连通, 所述旋风分离器 5上部物料入口通过管道与熄焦装置 8相连通, 旋风分离器 5 底部固体产物出口通过料腿 6与固体产物收集装置连通。 Preferably, the pyrolysis gasification device may further include a cyclone separator 5, a material leg 6, a discharge tube 7 and a quenching device 8, respectively, and the downstream tar cracking reactor 4 and the quenching device 8 In communication, the upper material inlet of the cyclone separator 5 is in communication with the quenching device 8 via a conduit, and the solid product outlet at the bottom of the cyclone separator 5 is in communication with the solid product collection device via the material leg 6.
含碳固体燃料经供料装置 1加入到上游热解反应器 2内,进行热解。产生的 热解半焦随热解气相产物一同经溢流管 3, 进入到下游焦油裂解反应器 4内, 在 下游焦油裂解反应器 4内, 热解焦油在高温热裂解, 部分氧化以及热解半焦催化 裂解的共同作用下得以去除,从而得到大量高品质热解气体。产生的气体经旋风 分离器 5进行气固分离, 所得半焦经排焦管 7, 进入到熄焦装置 8内进行熄焦处 理。 The carbonaceous solid fuel is fed into the upstream pyrolysis reactor 2 via the feed device 1 for pyrolysis. The resulting pyrolysis semi-coke along with the pyrolysis gas phase product passes through the overflow pipe 3 and enters the downstream tar cracking reactor 4. In the downstream tar cracking reactor 4, the pyrolysis tar is pyrolyzed at a high temperature, partially oxidized and pyrolyzed. The semi-coke catalytic cracking is combined to remove a large amount of high-quality pyrolysis gas. The generated gas is subjected to gas-solid separation by the cyclone separator 5, and the resulting semi-focus is discharged to the quenching device 8 through the defocused tube 7 to perform quenching treatment.
进一步地, 在上述包括旋风分离器 5、 料腿 6、 排焦管 7和熄焦装置 8装置 的基础上, 还可以仅包括旋风分离器 5、 料腿 6、 和熄焦装置 8, 所述旋风分离 器 5上部物料入口通过管道与下游焦油裂解反应器 4相连通,旋风分离器 5底部 固体产物出口通过料腿 6与熄焦装置 8连通。 Further, on the basis of the above-mentioned cyclone separator 5, the material leg 6, the defocusing tube 7 and the quenching device 8, the cyclone separator 5, the material leg 6, and the quenching device 8 may be further included. The upper material inlet of the cyclone separator 5 is in communication with the downstream tar cracking reactor 4 via a conduit, and the solid product outlet at the bottom of the cyclone separator 5 is in communication with the quenching device 8 via the feed leg 6.
含碳固体燃料经供料装置 1加入到上游热解反应器 2内,进行热解。热解半 焦随热解气相产物一同经溢流管 3, 进入到下游焦油裂解反应器 4内进行反应。 产生的气固混合物进入旋风分离器 5进行气固分离,所得热解半焦进入熄焦装置 8内进行熄焦处理。 The carbonaceous solid fuel is fed into the upstream pyrolysis reactor 2 via the feed device 1 for pyrolysis. The pyrolysis semi-coke passes through the overflow pipe 3 along with the pyrolysis gas phase product, and enters the downstream tar cracking reactor 4 for reaction. The resulting gas-solid mixture enters the cyclone separator 5 for gas-solid separation, and the resulting pyrolysis half-coke enters the quenching device 8 for quenching treatment.
实施例 1 Example 1
本实施例的两级回转窑反应器相结合的热解气化装置示意图如图 2所示,包 括供料装置 1、 第一回转窑反应器 13、 第二回转窑反应器 14、 熄焦装置 8、 旋风 分离器 5和料腿 6等。
使用该热解气化装置制备无焦油富氢气体时, 将粒径 <20mm 的含碳固体燃 料(例如煤)经供料装置 1 (如螺旋进料器)送入到上游的第一回转窑反应器 13 内在 700-90CTC下进行热解, 产生的混合气以及固体产物经溢流管 3进入到下游 的第二回转窑反应器 14。 向第二回转窑反应器 14内通入一定量的氧气, 水蒸汽 等气体并维持在 110CTC。在第二回转窑反应器 14内主要发生热解焦油的热裂解, 部分氧化, 以及半焦对热解焦油的催化裂解等作用从而去除焦油; 同时发生热解 焦炭的部分气化,从而得到大量高品质热解气体。反应后的产品气体和热解半焦 经过排焦管 7进入到熄焦装置 8中, 所得半焦进行熄焦处理后可用于工业生产。 产品气体经旋风分离器 5进行气固分离后得到的气化气体用于工业生产和民用。 经旋风分离器 5分离出的固体产物通过料腿 6进入固体产物收集装置。 The schematic diagram of the pyrolysis gasification device combined with the two-stage rotary kiln reactor of the present embodiment is as shown in FIG. 2, and includes a feeding device 1, a first rotary kiln reactor 13, a second rotary kiln reactor 14, and a quenching device. 8. Cyclone separator 5 and material leg 6 etc. When the tar-free hydrogen-rich gas is prepared by using the pyrolysis gasification device, a carbonaceous solid fuel (for example, coal) having a particle size of <20 mm is sent to the upstream first rotary kiln via a feeding device 1 (such as a screw feeder). The reactor 13 is subjected to pyrolysis at 700-90 CTC, and the resulting mixed gas and solid product are passed through the overflow pipe 3 to the downstream second rotary kiln reactor 14. A certain amount of oxygen, water vapor or the like is introduced into the second rotary kiln reactor 14 and maintained at 110 CTC. In the second rotary kiln reactor 14, thermal cracking of the pyrolysis tar, partial oxidation, and catalytic cracking of the semi-coke on the pyrolysis tar are mainly caused to remove the tar; at the same time, partial gasification of the pyrolysis coke occurs, thereby obtaining a large amount High quality pyrolysis gases. The reacted product gas and pyrolysis half coke enter the quenching device 8 through the discharge tube 7, and the resulting semi-coke is subjected to quenching treatment and can be used for industrial production. The gasification gas obtained by gas-solid separation of the product gas through the cyclone separator 5 is used for industrial production and civil use. The solid product separated by cyclone 5 enters the solid product collection unit through feed leg 6.
以粒径小于 5mm的锡林浩特煤为原料,实验处理量为 50kg/h的实验装置上 进行研究, 所的气体中 H2/CO=2.3, 焦油含量达到 30mg/Nm3。 气体热值达到 2300kcal/ Nm The Xilinhot coal with a particle size of less than 5 mm was used as a raw material, and the experimental treatment capacity was 50 kg/h. The gas was H 2 /CO=2.3 and the tar content was 30 mg/Nm 3 . Gas calorific value reaches 2300kcal / Nm
实施例 2 Example 2
本实施例的热解气化装置示意图如图 3所示,本实施例在实施例 1中的所述 的上游的第一回转窑反应器 13外部增设燃烧器 9, 以热烟气为第一回转窑反应 器 13的热源, 其它同实施例 1。 A schematic diagram of the pyrolysis gasification apparatus of the present embodiment is shown in FIG. 3. In this embodiment, a burner 9 is additionally provided outside the first rotary kiln reactor 13 in the first embodiment, with hot flue gas as the first The heat source of the rotary kiln reactor 13 is the same as in the first embodiment.
实施例 3 Example 3
本实施例的流化床与回转窑反应器相结合的热解气化装置示意图如图 4所 示, 包括供料装置 1、 流化床 10、 第二回转窑反应器 14、 熄焦装置 8、 旋风分离 器 5和料腿 6等。 A schematic diagram of a pyrolysis gasification apparatus combining the fluidized bed of the present embodiment and a rotary kiln reactor is shown in FIG. 4, and includes a feeding device 1, a fluidized bed 10, a second rotary kiln reactor 14, and a quenching device 8. , cyclone separator 5 and material leg 6 and the like.
使用该热解气化装置制备无焦油富氢气体时, 将粒径 <20mm 的含碳固体燃 料经供料装置 1送入到流化床反应器 10内在 700-100CTC下进行热解, 产生的混 合气以及固体产物经溢流管 3进入到下游的第二回转窑反应器 14内。 向第二回 转窑反应器 14内通入一定量的氧气, 水蒸汽等气体并维持在 1300°C。 在第二回 转窑反应器 14内主要发生热解焦油的热裂解, 部分氧化, 以及半焦对热解焦油 的催化裂解等作用从而去除焦油; 同时发生热解焦炭的部分气化,从而得到大量 高品质热解气体。反应后的产品气体和热解半焦经过排焦管 7进入到熄焦装置 8 中,所得半焦进行熄焦处理后可用于工业生产。产品气体经旋风分离器 5进行气 固分离后得到的气化气体用于工业生产和民用。经旋风分离器 5分离出的固体产 物通过料腿 6进入固体产物收集装置。
实施例 4 When the tar-free hydrogen-rich gas is prepared by using the pyrolysis gasification device, the carbonaceous solid fuel having a particle size of <20 mm is sent to the fluidized bed reactor 10 through the feeding device 1 for pyrolysis at 700-100 CTC, and is produced. The mixed gas and the solid product enter the downstream second rotary kiln reactor 14 via the overflow pipe 3. A certain amount of oxygen, water vapor or the like is introduced into the second rotary kiln reactor 14 and maintained at 1300 °C. In the second rotary kiln reactor 14, thermal cracking of the pyrolysis tar, partial oxidation, and catalytic cracking of the semi-coke on the pyrolysis tar are mainly caused to remove the tar; at the same time, partial gasification of the pyrolysis coke occurs, thereby obtaining a large amount High quality pyrolysis gases. The reacted product gas and pyrolysis half coke enter the quenching device 8 through the discharge tube 7, and the resulting semi-coke is subjected to quenching treatment and can be used for industrial production. The gasification gas obtained by gas-solid separation of the product gas through the cyclone separator 5 is used for industrial production and civil use. The solid product separated by cyclone 5 enters the solid product collection unit through feed leg 6. Example 4
本实施例的流化床与多个回转窑反应器相结合的热解气化装置示意图如图 5所示, 包括由供料装置 1、 流化床 10、 第二回转窑反应器 14、 熄焦装置 8、 旋 风分离器 5和料腿 6。 其具体处理反应物料过程和实施例 3相似, 只是将多个第 二回转窑反应器 14与流化床 10相连形成装置组, 增加了处理量, 提高了处理效 率。 The schematic diagram of the pyrolysis gasification device of the fluidized bed of the present embodiment combined with a plurality of rotary kiln reactors is shown in FIG. 5, including the feeding device 1, the fluidized bed 10, the second rotary kiln reactor 14, and the extinguishing device. The coke device 8, the cyclone separator 5 and the material leg 6. The process of specifically treating the reaction material is similar to that of the embodiment 3 except that a plurality of second rotary kiln reactors 14 are connected to the fluidized bed 10 to form a device group, which increases the throughput and improves the treatment efficiency.
实施例 5 Example 5
本实施例的稀相输送床与回转窑反应器相结合的热解气化装置示意图如图 6所示, 包括由供料装置 1、稀相输送床 11、第二回转窑反应器 14、熄焦装置 8、 旋风分离器 5和料腿 6等。 A schematic diagram of a pyrolysis gasification device combining the dilute phase transport bed and the rotary kiln reactor of the present embodiment is shown in FIG. 6, and includes a feeding device 1, a dilute phase transport bed 11, a second rotary kiln reactor 14, and a quenching unit. The coke device 8, the cyclone separator 5, the material leg 6, and the like.
使用该热解气化装置制备无焦油富氢气体时,将粒径 <5mm的含碳固体燃料 几个供料装置 1送入到稀相输送床 11内在 700-90CTC下进行热解,产生的混合气 以及固体产物经溢流管 3进入到下游的第二回转窑反应器 14内。 向第二回转窑 反应器 14内通入一定量的氧气, 水蒸汽等气体并维持在 1100°C。 在第二回转窑 反应器 14内主要发生热解焦油的热裂解, 部分氧化, 以及半焦对热解焦油的催 化裂解等作用从而去除焦油; 同时发生热解焦炭的部分气化,从而得到大量高品 质热解气体。 反应后的产品气体和热解半焦经过排焦管 7进入到熄焦装置 8中, 所得半焦进行熄焦处理后可用于工业生产。产品气体经旋风分离器 5进行气固分 离后得到的气化气体用于工业生产和民用。经旋风分离器 5分离出的固体产物通 过料腿 6进入固体产物收集装置。 When the tar-free hydrogen-rich gas is prepared by using the pyrolysis gasification device, several feeding devices 1 of the carbonaceous solid fuel having a particle size of <5 mm are sent to the dilute phase conveying bed 11 for pyrolysis at 700-90 CTC, resulting in pyrolysis. The mixed gas and the solid product enter the downstream second rotary kiln reactor 14 via the overflow pipe 3. A certain amount of oxygen, water vapor or the like is introduced into the second rotary kiln reactor 14 and maintained at 1100 °C. In the second rotary kiln reactor 14, thermal cracking of the pyrolysis tar, partial oxidation, and catalytic cracking of the semi-coke on the pyrolysis tar are mainly caused to remove the tar; at the same time, partial gasification of the pyrolysis coke occurs, thereby obtaining a large amount High quality pyrolysis gases. The reacted product gas and pyrolysis half coke enter the quenching device 8 through the discharge tube 7, and the resulting semi-coke is subjected to quenching treatment and can be used for industrial production. The gasification gas obtained by gas-solid separation of the product gas through the cyclone separator 5 is used for industrial production and civil use. The solid product separated by cyclone 5 enters the solid product collection unit through feed leg 6.
实施例 6 Example 6
本实施例的流化床与稀相输送床相结合的热解气化装置示意图如图 7所示, 包括供料装置 1、 流化床 10、 稀相输送床 11、 熄焦装置 8、 旋风分离器 5和料腿 6等。 A schematic diagram of a pyrolysis gasification device combining the fluidized bed and the dilute phase transport bed of the present embodiment is shown in FIG. 7, and includes a feeding device 1, a fluidized bed 10, a dilute phase transport bed 11, a quenching device 8, and a cyclone. Separator 5 and material leg 6 and the like.
使用该热解气化装置制备无焦油富氢气体时, 将粒径 <20mm 的含碳固体燃 料经供料装置 1送入到流化床 10内,在 700-90CTC下进行热解,产生的混合气以 及固体产物经溢流管 3进入到稀相输送床 11内。向稀相输送床 11内通入一定量 的氧气, 水蒸汽等气体并维持在 1100°C。 在稀相输送床 11内主要发生热解焦油 的热裂解, 部分氧化, 以及半焦对热解焦油的催化裂解等作用从而去除焦油; 同 时发生热解焦炭的部分气化,从而得到大量高品质热解气体。反应后的产品气体 和热解半焦经旋风分离器 5 进行气固分离后得到的气化气体和热解半焦可用于
工业生产和民用。经旋风分离器 5分离出的固体产物通过料腿 6进入熄焦装置 8 内, 进行熄焦处理后可用于工业生产。 When the tar-free hydrogen-rich gas is prepared by using the pyrolysis gasification device, the carbonaceous solid fuel having a particle size of <20 mm is fed into the fluidized bed 10 through the feeding device 1 and pyrolyzed at 700-90 CTC. The mixed gas and the solid product enter the dilute phase transport bed 11 through the overflow pipe 3. A certain amount of oxygen, water vapor or the like is introduced into the dilute phase transport bed 11 and maintained at 1100 °C. In the dilute phase transport bed 11, thermal cracking of the pyrolysis tar, partial oxidation, and catalytic cracking of the semi-coke on the pyrolysis tar are mainly caused to remove the tar; at the same time, partial gasification of the pyrolysis coke occurs, thereby obtaining a large amount of high quality. Pyrolysis gas. The gasification gas and pyrolysis semi-coke obtained after gas-solid separation of the product gas and pyrolysis semi-coke through the cyclone separator 5 can be used for Industrial production and civil use. The solid product separated by the cyclone separator 5 enters the quenching device 8 through the material leg 6, and is subjected to quenching treatment to be used for industrial production.
以粒径为 0.5-1.5mm的锡林浩特煤为原料, 实验处理量为 50kg/h的实验装 置上进行研究, 所的气体中 H2/CO=2, 焦油含量达到 50mg/Nm3。 气体热值达到 1500kcal/ Nm The Xilinhot coal with a particle size of 0.5-1.5 mm was used as a raw material, and the experimental treatment capacity was 50 kg/h. The gas was H 2 /CO=2 and the tar content was 50 mg/Nm 3 . Gas calorific value reaches 1500kcal/Nm
实施例 7 Example 7
本实施例的流化床与沉降炉反应器相结合的热解气化装置示意图如图 8 所 示, 包括由供料装置 1、 流化床 10、 沉降炉 12、 熄焦装置 8、 旋风分离器 5和料 腿 6等。 The schematic diagram of the pyrolysis gasification device combined with the fluidized bed and the settling furnace reactor of the present embodiment is shown in Fig. 8, including the feeding device 1, the fluidized bed 10, the settling furnace 12, the quenching device 8, and the cyclone separation. 5 and the leg 6 and the like.
使用该热解气化装置制备无焦油富氢气体时, 将粒径 <20mm 的含碳固体燃 料经螺旋进料器 1送入到流化床 10内在 700-90CTC下进行热解,产生的混合气以 及固体产物经溢流管 3进入到沉降炉 12内。 向沉降炉 12内通入一定量的氧气, 水蒸汽等气体并维持在 1100°C。 在沉降炉 12内主要发生热解焦油的热裂解, 部 分氧化, 以及半焦对热解焦油的催化裂解等作用从而去除焦油; 同时发生热解焦 炭的部分气化, 从而得到大量高品质热解气体。 反应后的热解半焦由沉降炉 12 直接进入到熄焦装置 8中,所得半焦进行熄焦处理后可用于工业生产。产品气体 经旋风分离器 5进行气固分离后得到的气化气体用于工业生产和民用。经旋风分 离器 5分离出的固体产物通过料腿 6进入熄焦装置 8内,进行熄焦处理后可用于 工业生产。 When the tar-free hydrogen-rich gas is prepared by using the pyrolysis gasification device, the carbonaceous solid fuel having a particle size of <20 mm is sent to the fluidized bed 10 through the screw feeder 1 to be pyrolyzed at 700-90 CTC, and the resulting mixture is mixed. The gas as well as the solid product enters the settling furnace 12 via the overflow pipe 3. A certain amount of oxygen, water vapor or the like is introduced into the settling furnace 12 and maintained at 1100 °C. In the settling furnace 12, thermal cracking of the pyrolysis tar, partial oxidation, and catalytic cracking of the semi-coke on the pyrolysis tar are mainly caused to remove the tar; at the same time, partial gasification of the pyrolysis coke occurs, thereby obtaining a large amount of high-quality pyrolysis. gas. The pyrolysis semi-coke after the reaction is directly introduced into the quenching device 8 by the settling furnace 12, and the resulting semi-coke is subjected to quenching treatment and can be used for industrial production. The gas of the product gas obtained by gas-solid separation by cyclone separator 5 is used for industrial production and civil use. The solid product separated by the cyclone separator 5 enters the quenching device 8 through the material leg 6, and is quenched and processed for industrial production.
需要指出的是, 对于本发明具体实施方法, 如反应器的不同组织形式, 反应 气氛等均可根据具体的实际需要进行改进; 整套反应装置即可在常压下进行, 又 可在加压条件下进行;反应原料中可以加入一定量的钙基矿物质或其它具有焦油 裂解能力的矿物质或催化剂, 所有这些均不违背本发明的主体思想。
It should be noted that, for the specific implementation method of the present invention, such as different tissue forms of the reactor, the reaction atmosphere and the like can be improved according to specific practical needs; the entire reaction device can be carried out under normal pressure or under pressurized conditions. The reaction raw material may be added with a certain amount of calcium-based minerals or other minerals or catalysts having tar cracking ability, all of which do not contradict the main idea of the present invention.
Claims
1、 一种制备无焦油富氢气体的热解气化方法, 包括以下步骤: 1. A pyrolysis gasification method for preparing tar-free hydrogen-rich gas, including the following steps:
1 ) 将含碳固体原料通过供料装置送入上游热解反应器内进行有氧热解, 产 生热解气相产物及固体产物; 1) Send the carbonaceous solid raw materials into the upstream pyrolysis reactor through the feeding device for aerobic pyrolysis to produce pyrolysis gas phase products and solid products;
2)将步骤 1 )产生的热解气相产物及固体产物通入下游焦油裂解反应器内, 通过高温热裂解、部分氧化及热解半焦催化裂解反应除去焦油; 同时热解半焦发 生部分气化, 获得热解气和热解半焦。 2) Pass the pyrolysis gas phase products and solid products produced in step 1) into the downstream tar cracking reactor, and remove the tar through high-temperature thermal cracking, partial oxidation and pyrolysis semi-coke catalytic cracking reactions; at the same time, pyrolysis semi-coke generates part of the gas to obtain pyrolysis gas and pyrolysis semi-coke.
2、 根据权利要求 1所述的热解气化方法, 其特征在于, 所述含碳固体原料 为煤、 生物质或含碳固体废弃物。 2. The pyrolysis gasification method according to claim 1, characterized in that the carbon-containing solid raw material is coal, biomass or carbon-containing solid waste.
3、 根据权利要求 1所述的热解气化方法, 其特征在于, 所述上游热解反应 器内反应温度为 700-1000 °C, 所述下游焦油裂解反应器内反应温度为 900-1300°C。 3. The pyrolysis gasification method according to claim 1, characterized in that the reaction temperature in the upstream pyrolysis reactor is 700-1000°C, and the reaction temperature in the downstream tar cracking reactor is 900-1300°C. °C.
4、根据权利要求 1-3所述的热解气化方法, 其特征在于, 对步骤 2)获得的 热解产物进行气固分离; 获得热解气和热解半焦产品。 4. The pyrolysis gasification method according to claims 1-3, characterized in that gas-solid separation is performed on the pyrolysis product obtained in step 2); pyrolysis gas and pyrolysis semi-coke products are obtained.
5、 根据权利要求 1-3所述的热解气化方法, 其特征在于, 可在热解原料中 加入一定量的钙基矿物质或其它具有焦油裂解能力的催化剂。 5. The pyrolysis gasification method according to claims 1-3, characterized in that a certain amount of calcium-based minerals or other catalysts with tar cracking capabilities can be added to the pyrolysis raw materials.
6、 一种基于权利要求 1所述制备无焦油富氢气体的热解气化方法的热解气 化装置, 包括供料装置(1 )、 溢流管 (3), 上游热解反应器(2), 所述供料装置 6. A pyrolysis gasification device based on the pyrolysis gasification method for preparing tar-free hydrogen-rich gas according to claim 1, including a feeding device (1), an overflow pipe (3), an upstream pyrolysis reactor ( 2), the feeding device
( 1 )与上游热解反应器(2)连通,其特征在于,还包括下游焦油裂解反应器(4), 通过溢流管 (3) 与上游热解反应器 (2) 连通。 (1) is connected to the upstream pyrolysis reactor (2), and is characterized in that it also includes a downstream tar cracking reactor (4), which is connected to the upstream pyrolysis reactor (2) through an overflow pipe (3).
7、 根据权利要求 6所述的热解气化装置, 其特征在于, 所述上游热解反应 器为回转窑、 流化床或稀相输送床。 7. The pyrolysis gasification device according to claim 6, characterized in that the upstream pyrolysis reactor is a rotary kiln, a fluidized bed or a dilute phase transport bed.
8、 根据权利要求 6或 7所述的热解气化装置, 其特征在于, 所述下游焦油 裂解反应器为回转窑、 稀相输送床、 沉降炉或固定床。 8. The pyrolysis gasification device according to claim 6 or 7, characterized in that the downstream tar cracking reactor is a rotary kiln, a dilute phase transport bed, a settling furnace or a fixed bed.
9、 根据权利要求 6所述的热解气化装置, 其特征在于, 还包括旋风分离器 (5)、 料腿 (6)、 排焦管 (7)和熄焦装置 (8), 所述排焦管 (7) 分别与下游焦 油裂解反应器 (4) 与熄焦装置 (8) 相连通, 所述旋风分离器 (5 ) 上部物料入 口通过管道与熄焦装置(8)相连通, 旋风分离器(5)底部固体产物出口通过料 腿 (6) 与固体产物收集装置连通。 9. The pyrolysis gasification device according to claim 6, further comprising a cyclone separator (5), a material leg (6), a coke discharge pipe (7) and a coke quenching device (8), The coke discharge pipe (7) is connected to the downstream tar cracking reactor (4) and the coke quenching device (8) respectively. The upper material inlet of the cyclone separator (5) is connected to the coke quenching device (8) through a pipeline. The cyclone The solid product outlet at the bottom of the separator (5) is connected to the solid product collection device through the material leg (6).
10、根据权利要求 6所述的热解气化装置, 其特征在于, 还包括旋风分离器 10. The pyrolysis gasification device according to claim 6, further comprising a cyclone separator
(5)、 料腿 (6)、 和熄焦装置 (8), 所述旋风分离器 (5) 上部物料入口通过管
道与下游焦油裂解反应器(4)相连通, 旋风分离器(5)底部固体产物出口通过 料腿 (6) 与熄焦装置 (8) 连通。
(5), material leg (6), and coke quenching device (8), the upper material inlet of the cyclone separator (5) passes through the tube The channel is connected to the downstream tar cracking reactor (4), and the solid product outlet at the bottom of the cyclone separator (5) is connected to the coke quenching device (8) through the material leg (6).
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