WO2014046063A1 - Curved tube structure and die for forming curved tube - Google Patents
Curved tube structure and die for forming curved tube Download PDFInfo
- Publication number
- WO2014046063A1 WO2014046063A1 PCT/JP2013/074933 JP2013074933W WO2014046063A1 WO 2014046063 A1 WO2014046063 A1 WO 2014046063A1 JP 2013074933 W JP2013074933 W JP 2013074933W WO 2014046063 A1 WO2014046063 A1 WO 2014046063A1
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- WO
- WIPO (PCT)
- Prior art keywords
- axial direction
- sectional area
- mold
- cross
- curved pipe
- Prior art date
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- 238000005452 bending Methods 0.000 claims description 41
- 238000000465 moulding Methods 0.000 claims description 30
- 230000002093 peripheral effect Effects 0.000 claims description 18
- 238000010276 construction Methods 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 239000012530 fluid Substances 0.000 description 24
- 239000002184 metal Substances 0.000 description 15
- 238000007493 shaping process Methods 0.000 description 7
- 238000013459 approach Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L43/00—Bends; Siphons
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L43/00—Bends; Siphons
- F16L43/008—Bends; Siphons made from plastic material
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L9/00—Rigid pipes
- F16L9/12—Rigid pipes of plastics with or without reinforcement
- F16L9/127—Rigid pipes of plastics with or without reinforcement the walls consisting of a single layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/261—Moulds having tubular mould cavities
- B29C45/2614—Moulds having tubular mould cavities for manufacturing bent tubular articles using an undercut forming mould core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/44—Removing or ejecting moulded articles for undercut articles
- B29C45/4421—Removing or ejecting moulded articles for undercut articles using expansible or collapsible cores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D23/00—Producing tubular articles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15D—FLUID DYNAMICS, i.e. METHODS OR MEANS FOR INFLUENCING THE FLOW OF GASES OR LIQUIDS
- F15D1/00—Influencing flow of fluids
- F15D1/02—Influencing flow of fluids in pipes or conduits
- F15D1/04—Arrangements of guide vanes in pipe elbows or duct bends; Construction of pipe conduit elements for elbows with respect to flow, e.g. for reducing losses of flow
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/14—Hoses, i.e. flexible pipes made of rigid material, e.g. metal or hard plastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2023/00—Tubular articles
- B29L2023/004—Bent tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/24—Pipe joints or couplings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L41/00—Branching pipes; Joining pipes to walls
- F16L41/02—Branch units, e.g. made in one piece, welded, riveted
- F16L41/021—T- or cross-pieces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L41/00—Branching pipes; Joining pipes to walls
- F16L41/02—Branch units, e.g. made in one piece, welded, riveted
- F16L41/023—Y- pieces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L41/00—Branching pipes; Joining pipes to walls
- F16L41/02—Branch units, e.g. made in one piece, welded, riveted
- F16L41/03—Branch units, e.g. made in one piece, welded, riveted comprising junction pieces for four or more pipe members
Definitions
- the present invention relates to a bent pipe structure and a bent pipe forming die applied to a bent portion of a pipe constituting a fluid flow path.
- Patent Documents 1 and 2 as bent pipes applied to bent portions of pipes constituting fluid flow paths.
- patent document 1 it is set as the structure with few pressure losses (head loss) by improving the water supply pipe insertion stopper protrusion inside the internal peripheral surface of a bending part into R shape.
- Patent Document 2 the swing member retreats and swings from the molding position to the inward retract position by the undercut portion when the main core of the inner mold is pulled out, and the slide member is molded by the undercut portion. It slides out to the inward retracted position.
- the main core can be pulled out of the curved pipe by the retraction swing of the swing member and the retraction slide of the sliding member.
- the present invention provides a curved pipe structure and a curved pipe molding die that can be applied to a small-diameter curved pipe and can reduce pressure loss of fluid.
- a tube main body having a bent portion in a part in the axial direction, and an inner inner periphery of the bent portion along the axial direction of the tube main body,
- a curved pipe structure having a cross-sectional area enlarged portion for enlarging a cross-sectional area.
- the cross-sectional area enlarged portion for enlarging the cross-sectional area of the tube main body along the axial direction of the tube main body is formed on the inner periphery of the bent portion of the tube main body in the bending direction. For this reason, when the fluid passes through the inside of the bent portion of the tube body, the pressure loss of the fluid can be reduced by the cross-sectional area enlarged portion.
- the cross-sectional area enlarged portion is formed along the axial direction of the tube main body on the inner periphery of the bent portion in the bending direction, the structure of the mold is simplified and it can be applied to a small-diameter bent tube.
- the cross-sectional area enlarged portion has a shape as viewed from the axial direction, and both side wall portions and a bottom surface are arcs convex toward the outer peripheral side of the tube body. It may be a concave portion.
- the shape of the cross-sectional area enlarged portion viewed from the axial direction is a concave portion in which both side wall portions and the bottom surface are arcs convex toward the outer peripheral side of the tube body. For this reason, the channel cross-sectional area of the bent portion can be increased. As a result, the pressure loss of the fluid can be reduced.
- the third aspect of the present invention may be an arc in which the both side wall portions and the bottom surface are smoothly connected in the second aspect of the present invention.
- both side wall portions and the bottom surface are circularly connected smoothly. This simplifies the mold structure.
- the fourth aspect of the present invention may be an arc in which the boundary between the both side wall portions and the bottom surface is bent in the second aspect of the present invention.
- the boundary between the side wall portions and the bottom surface is a curved arc. For this reason, the channel cross-sectional area of the bent portion can be increased. As a result, the pressure loss of the fluid can be reduced.
- the cross-sectional area enlarged portion has a shape when viewed from the axial direction, the side wall portions are straight, and the bottom surface is toward the outer peripheral side of the tube body. It may be a concave portion that is a convex arc.
- the shape of the cross-sectional area enlarged portion viewed from the axial direction is a concave portion in which both side wall portions are straight and the bottom surface is a convex arc toward the outer peripheral side of the tube body. For this reason, the channel cross-sectional area of the bent portion can be increased. As a result, the pressure loss of the fluid can be reduced.
- the cross-sectional area enlarged portion may be a concave portion whose side wall portions and bottom surface are straight when viewed from the axial direction. Good.
- the shape of the cross-sectional area enlarged portion viewed from the axial direction is a concave portion in which both side wall portions and the bottom surface are straight. This simplifies the mold structure.
- the bottom surface of the concave portion protrudes toward the axial line side when the concave portion is viewed from a side perpendicular to the axial direction. It may be a curved surface.
- the bottom surface of the concave portion is a curved surface convex toward the axial line side when the concave portion is viewed from the side perpendicular to the axial direction. For this reason, the flow path becomes smooth and the pressure loss of the fluid can be reduced.
- the bottom surface of the concave portion is an inclined surface when the concave portion is viewed from a side perpendicular to the axial direction. May be.
- the bottom surface of the recess is an inclined surface when the recess is viewed from the side perpendicular to the axial direction, the structure of the mold can be simplified.
- a ninth aspect of the present invention has a cross-sectional area enlarging portion that is formed along the axial direction on the inner periphery of the bending portion provided in a part of the axial direction, and extends along the axial direction.
- An inner mold that molds the inner peripheral surface of the tube main body, and an outer mold that molds the outer peripheral surface of the tube main body, and the inner mold is pulled apart and moved in the axial direction of the tube main body.
- a pair of main cores that can be separated and combined with each other in the axial direction, and a pair of main cores inserted into a groove formed along the axial direction in at least one of the pair of main cores.
- At least one of the pair of main cores is movable between the molding position and the retracted position, and at least one of the pair of main cores moves in the retracted position direction, thereby engaging the inner periphery of the bent portion in the bending direction.
- the pair of main cores is the tip of the mating shape Providing curved pipe mold having a secondary core swings to at least one of the molding position.
- the tube main body having the cross-sectional area enlarged portion formed to enlarge the cross-sectional area of the pipe main body along the axial direction on the inner periphery in the bending direction of the bending portion is formed by the outer mold and the inner mold. Then, the outer mold is removed and the inner mold and the pipe body are separated. At this time, the pair of main cores of the inner mold are separated and each moves toward the retracted position. In addition, the main core moves along the axial direction from the molding position to the retracted position along the groove portion with respect to the sub-core inserted into the groove portion formed along the axial direction in at least one of the pair of main cores. .
- die can be extracted easily from a pipe
- the first aspect of the present invention has the above configuration, it can be applied to a small-diameter curved pipe and can reduce the pressure loss of the fluid.
- the second aspect of the present invention has the above configuration, the pressure loss of the fluid can be reduced.
- the structure of the mold can be simplified.
- the fourth aspect of the present invention has the above configuration, the pressure loss of the fluid can be reduced.
- the fifth aspect of the present invention has the above configuration, the pressure loss of the fluid can be reduced.
- the seventh aspect of the present invention is configured as described above, the pressure loss of the fluid can be reduced.
- the curved pipe molding die of the present invention according to claim 9 has the above-mentioned configuration, it can be applied to a small-diameter curved pipe and can reduce the pressure loss of fluid.
- FIG. 3 is an enlarged cross-sectional view taken along a line 3-3 in FIG. 2. It is the perspective view seen from the front end side which shows the inner mold of the metal mold
- FIG. 3 which shows the curved pipe structure which concerns on 2nd Embodiment of this invention. It is the perspective view seen from the front end side which shows the inner mold of the metal mold
- FIG. 3 shows the curved pipe structure which concerns on 4th Embodiment of this invention.
- FIG. 1 shows the curved pipe structure which concerns on 5th Embodiment of this invention.
- FIG. 1 shows the curved pipe structure which concerns on 5th Embodiment of this invention.
- FIG. 1 shows the curved pipe structure which concerns on 5th Embodiment of this invention.
- FIG. 1 shows the curved pipe structure which concerns on 5th Embodiment of this invention.
- FIG. 1 shows the curved pipe structure which concerns on 5th Embodiment of this invention.
- FIG. 1 shows the curved pipe structure which concerns on 5th Embodiment of this invention.
- FIG. 1 shows the curved pipe structure which concerns on 5th Embodiment of this invention.
- FIG. 1 shows the curved pipe structure which concerns on 5th Embodiment of this invention.
- FIG. 1 shows the curved pipe structure which concerns on 5th Embodiment of this invention.
- FIG. 1 shows the curved pipe structure which concerns on 5th
- FIGS. 1-10 a curved pipe structure and a curved pipe forming mold according to a first embodiment of the present invention will be described with reference to FIGS.
- members (components) having the same or corresponding functions are denoted by the same reference numerals and description thereof is omitted as appropriate.
- the tube main body 12 of the curved tube 10 of the present embodiment has a flow path having a circular cross section along the axis 12 ⁇ / b> A and is bent substantially perpendicularly to a part of the direction along the axis 12. Part 14. Moreover, the both ends 12B of the pipe
- a concave portion 16 as a cross-sectional area enlarged portion is formed along the direction of the axis 12 ⁇ / b> A on the inner inner periphery 14 ⁇ / b> A of the bent portion 14 in the bending direction.
- the area is expanding. Accordingly, when a fluid such as a liquid (arrow W in FIG. 1) passes through the bent portion 14, the concave portion 16 can reduce the pressure loss of the fluid.
- the recess 16 is formed on the inner periphery 14A in the bending direction of the bent portion 14 indicated by a two-dot chain line. Further, the recess 16 has a shape seen from the direction of the axis 12 ⁇ / b> A (a shape seen from the direction along the axis 12 ⁇ / b> A), and both side wall portions 16 ⁇ / b> B and the bottom surface 16 ⁇ / b> A are arcs convex toward the outer peripheral side of the tube body 12. Therefore, as in the conventional example shown in FIG. 23 and FIG.
- the cross-sectional area S of the bent portion 14 is large.
- the side wall portions 16B and the bottom surface 16A are circular arcs that are smoothly connected.
- the shape of the concave portion 16 viewed from the direction of the axis 12A of the both side wall portions 16B and the bottom surface 16A is a circular arc convex toward the outer peripheral side of the tube body 12, and the both side wall portions 16B and the bottom surface 16A are smooth. It is an arc connected to. For this reason, the structure of the mold can be further simplified.
- the bent pipe forming mold 20 of the present embodiment includes an outer mold 22 and an inner mold 24.
- the outer mold 22 has a two-part divided mold structure, and forms an outer peripheral surface of a synthetic resin tube main body 12 to be molded by injection molding.
- the inner mold 24 is configured to mold the inner peripheral surface of the pipe body 12.
- the inner mold 24 has a pair of main cores 30 having the same shape and a hinge core 34 (sub core) as a pair of sub cores having the same shape.
- Each main core 30 and each hinge core 34 are elongated along the direction of the axis 12 ⁇ / b> A of the tube body 12.
- Each main core 30 and each hinge core 34 are separated from each other in the direction of the axis 12A at the center of the bent portion 14 in the direction of the axis 12A by pulling away and approaching in the direction of the axis 12A of the tube body 12. Can be merged.
- a groove portion 32 is formed along the direction of the axis 12 ⁇ / b> A of the tube body 12 at a portion corresponding to the inner circumference 14 ⁇ / b> A of the bending portion 14 in each main core 30. .
- the distal end portion 30 ⁇ / b> A of each main core 30 has a shape that does not engage with the undercut portion of the inner periphery 14 ⁇ / b> A (concave portion 16) in the bending direction of the bending portion 14 of the tube body 12.
- Each hinge core 34 is inserted into the groove portion 32 of each main core 30 so as to be slidable relative to the main core 30 along the direction of the axis 12A of the pipe body 12.
- the inner peripheral surface of the tube body 12 is formed by a curved molding surface 30B of the main core 30 and a curved molding surface 34A of the hinge core 34.
- Each hinge core 34 has a base portion 36 on one side in the longitudinal direction and a swinging portion 38 on the other side in the longitudinal direction connected by a hinge portion 40.
- the concave portion of the base portion 36 formed in a semicircular shape when viewed from the side orthogonal to the direction of the axis 12 ⁇ / b> A and the convex portion of the swinging portion 38 are related. Match. Then, with the axis P1 of the hinge portion 40 as the center, the swinging portion 38 approaches the axis 12A with respect to the base portion 36 (in the direction of arrow B in FIG. 4) and the direction away from the axis 12A (in FIG. 4). It swings in the direction opposite to arrow B).
- the hinge part 40 incorporates the coil spring 41 as an urging means, and the oscillating part 38 approaches the axis 12A with respect to the base part 36 by the urging force of the coil spring 41 (the arrow in FIG. 4). B direction). That is, the swinging portion 38 is biased by the hinge portion 40 in the direction of arrow B in FIG. 4 and is pressed against the bottom portion of the groove portion 32.
- the distal end 38A of the swinging portion 38 of each hinge core 34 corresponds to the undercut portion of the concave portion 16 formed on the inner periphery 14A in the bending direction of the bending portion 14 of the tube body 12, and is curved to engage with the concave portion 16. It has a shape.
- the swinging portions 38 of the pair of hinge cores 34 are at positions where the tips 38 ⁇ / b> A form the concave portions 16 that are the inner perimeter 14 ⁇ / b> A in the bending direction of the bending portion 14 of the tube body 12.
- the swinging portions 38 of the pair of hinge cores 34 are accommodated in the groove portions 32 of the main cores 30 at the molding position.
- the tube main body 12 is formed by the bent tube forming die 20 of this embodiment, first, a synthetic resin is injected into the space formed by the outer die 22 and the inner die 24, and the recess 16 is formed. The bent tube main body 12 is formed. Thereafter, the outer mold 22 is removed and the inner mold 24 and the pipe body 12 are separated.
- each hinge core 34 the pair of main cores 30 are drawn and separated from the molding position shown in FIG. 6 along the groove portion 32 in the drawing direction (direction of arrow A in FIG. 7) along the axis 12A. Further, when the pair of main cores 30 are separated and moved from the molding position toward the retracted position, the swinging portions 38 of the hinge cores 34 are moved by the hinge portions 40 and the main cores 30 are moved to spaces. It swings to the molding position of the core 30. Therefore, the swinging portion 38 of each hinge core 34 is in the swinging position shown in FIG. Next, as shown in FIG. 8, when the pair of main cores 30 are further moved in the retracted position direction (the direction of arrow A in FIG.
- each hinge core 34 moves to the arrow A direction of FIG. 8 with a pair of main core 30, respectively, and the inner metal mold
- the hinge core 34 inserted into the groove part 32 of the pair of main cores 30 of the inner mold 24 causes the bent inner side 14 ⁇ / b> A of the bent part 14 of the pipe body 12 to be bent.
- a recess 16 is formed along the direction of the axis 12A.
- the structure of the inner mold 24 of the bending pipe forming mold 20 is simplified, and the structure can be applied to a small diameter bent pipe.
- the pressure loss of the fluid can be reduced by the recess 16 formed along the axial direction on the inner circumference 14 ⁇ / b> A in the bending direction of the bending portion 14.
- the present invention has been described in detail with respect to specific embodiments, the present invention is not limited to the first embodiment, and various other embodiments are within the scope of the present invention. It will be apparent to those skilled in the art that this is possible.
- the shape of the side wall 16B and the bottom surface 16A of the recess 16 viewed from the direction of the axis 12A is convex toward the outer peripheral side of the tube body 12, and the side walls 16B
- the boundary J with the bottom surface 16A may be a curved arc.
- tube main body 12 can be enlarged.
- the pressure loss of the fluid can be reduced.
- the shape of the concave portion 16 viewed from the direction of the axis 12A is such that both side wall portions 16B are straight lines along the swinging direction of the hinge core 34, and the bottom surface 16A is the tube body. It is good also as a 12 circular arc convex to the outer peripheral side. Thereby, the flow-path cross-sectional area of the bending part 14 of the pipe
- the bottom surface 16A of the concave portion 16 is a curved surface convex toward the axis 12A when the concave portion 16 is viewed from the side orthogonal to the direction of the axis 12A, and the flow path of the bent portion 14 is smooth. For this reason, the flow path of the bending part 14 becomes smooth and the pressure loss of the fluid can be further reduced.
- the shape of the recess 16 viewed from the direction of the axis 12A is such that both side wall portions 16B are straight along the swinging direction of the hinge core 34, and the bottom surface 16A is the both side wall portions 16B. It may be a straight line perpendicular to.
- the structure of the hinge core 34 of the inner mold 24 can be simplified.
- the shape seen from the axis 12A direction of the recessed part 16 is not limited to the shape of each said embodiment, It is good also as another shape.
- the bottom surface 16A of the recess 16 may be an inclined surface when the recess 16 is viewed from the side perpendicular to the direction of the axis 12A.
- the structure of the hinge core 34 of the inner mold 24 can be simplified.
- the shape seen from the side orthogonal to the direction of the axis 12A of the recessed part 16 is not limited to the shape of each said embodiment, It is good also as another shape.
- the main core in which the main core 30 is moved into the space by the urging means 38 such as the coil spring 41 built in the hinge portion 40 of the hinge core 34 as the sub core is moved. It was configured to swing to 30 molding positions (swing position of the swinging portion 38). Instead, the hinge part itself is elastically deformed, so that the main core 30 moves into the space by moving the main part 30 in the swing part 38 (swing position of the swing part 38). It is good also as composition to do.
- the curved pipe structure and the curved pipe forming die of the present invention are applied to a curved pipe having a bent portion 14 that is bent substantially perpendicularly to a part of the direction of the axis 12A.
- the bent pipe structure and the bent pipe forming mold of the invention can be applied to other bent pipes.
- the present invention can also be applied to a curved pipe having a T-shaped bent portion 14 in a part in the axial direction of the pipe body 12.
- the present invention can also be applied to a curved pipe having an X-shaped bent portion 14 in a part of the pipe body 12 in the axial direction.
- the inner mold 24 is configured to include a pair of main cores 30 having the same shape and having a hinge core 34 as a sub-core.
- the inner mold 24 includes a main core 30 having a hinge core 34 as a sub core, and a main core 60 having no sub core. It is good also as a structure provided.
- the tip 38A of the swinging portion 38 of one hinge core 34 corresponds to the undercut portion of the entire recess 16 formed on the inner periphery 14A in the bending direction of the bending portion 14 of the tube body 12. Further, the tip 38 ⁇ / b> A of the swinging portion 38 has a curved shape that engages the entire area of the recess 16.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Branch Pipes, Bends, And The Like (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Abstract
Description
なお、図中、同一又は対応する機能を有する部材(構成要素)には同じ符号を付して適宜説明を省略する。 Next, a curved pipe structure and a curved pipe forming mold according to a first embodiment of the present invention will be described with reference to FIGS.
In the drawings, members (components) having the same or corresponding functions are denoted by the same reference numerals and description thereof is omitted as appropriate.
図2に示すように、本実施形態の曲管10の管本体12は、断面円形の流路が軸線12Aに沿っており、軸線12に沿った方向の一部に略直角に屈曲された屈曲部14を有している。また、管本体12の両端部12Bは開口されており、両端部12Bにはそれぞれ、一例としてホース15が連結されるようになっている。 (Curved pipe structure)
As shown in FIG. 2, the tube
本実施形態の管本体12では、屈曲部14の内部を液体等の流体(図1の矢印W)が通過する際に、凹部16によって流体の圧力損失を低減できる。また、屈曲部14の屈曲方向内側内周14Aに、軸線12Aの方向に沿って凹部16を形成する構成のため、金型の構造が簡単になり、小径の曲管(例えば、内径40mm以下の曲管)にも適用できる。 Next, the operation of this embodiment will be described.
In the tube
図6に示すように、本実施形態の曲管成形用金型20は、外金型22と内金型24とを備えている。外金型22は二分割の分割金型構造となっており、射出成形により成形する合成樹脂製の管本体12の外周面を形成するようになっている。一方、内金型24は、管本体12の内周面を成形するようになっている。内金型24は同形状の一対の主コア30と、同形状の一対の副コアとしてのヒンジコア34(副コア)とを有している。各主コア30と各ヒンジコア34は管本体12の軸線12Aの方向に沿った長尺状となっている。また、各主コア30と各ヒンジコア34は、管本体12の軸線12Aの方向へ離反引抜及び接近移動することにより、屈曲部14における軸線12Aの方向の中央部において、軸線12Aの方向で互いに分離合体可能となっている。 (Mold for pipe bending)
As shown in FIG. 6, the bent
本実施形態の曲管成形用金型20によって管本体12を成形する場合には、先ず、外金型22と内金型24とで形成された空間内に合成樹脂を射出し、凹部16を有する曲管の管本体12を成形する。その後、外金型22を外すと共に内金型24と管本体12とを分離する。 Next, the operation of this embodiment will be described.
When the tube
以上に於いては、本発明を特定の実施形態について詳細に説明したが、本発明は上記第1実施形態に限定されるものではなく、本発明の範囲内にて他の種々の実施形態が可能であることは当業者にとって明らかである。例えば、図9~12に示す第2実施形態のように、凹部16における両側壁部16B及び底面16Aの軸線12A方向から見た形状が管本体12の外周側へ凸で、両側壁部16Bと底面16Aとの境Jが屈曲された円弧となっていてもよい。これにより、管本体12の屈曲部14の流路断面積を大きくできる。この結果、流体の圧力損失を低減できる。なお、屈曲された境Jが2箇所以上あってもよい。 (Other embodiments)
Although the present invention has been described in detail with respect to specific embodiments, the present invention is not limited to the first embodiment, and various other embodiments are within the scope of the present invention. It will be apparent to those skilled in the art that this is possible. For example, as in the second embodiment shown in FIGS. 9 to 12, the shape of the
Claims (9)
- 軸線方向の一部に屈曲部を有する管本体と、
前記屈曲部の屈曲方向内側内周に、前記管本体の軸線方向に沿って形成され、前記管本体の断面積を拡大するための断面積拡大部と、
を有する。 A tube body having a bent portion in a part in the axial direction;
A cross-sectional area enlarged portion for enlarging the cross-sectional area of the tube body, formed along the axial direction of the tube body on the inner periphery of the bent portion in the bending direction;
Have - 前記断面積拡大部は、前記軸線方向から見た形状が、両側壁部及び底面が前記管本体の外周側へ凸の円弧となっている凹部である請求項1に記載の曲管構造。 2. The bent pipe structure according to claim 1, wherein the cross-sectional area enlarged portion is a concave portion having a shape seen from the axial direction, wherein both side wall portions and a bottom surface are convex arcs toward the outer peripheral side of the tube main body.
- 前記両側壁部及び前記底面が滑らかに連結された円弧となっている請求項2に記載の曲管構造。 The curved pipe structure according to claim 2, wherein the both side wall portions and the bottom surface are circular arcs smoothly connected.
- 前記両側壁部と前記底面との境が屈曲された円弧となっている請求項2に記載の曲管構造。 The curved pipe structure according to claim 2, wherein the boundary between the side wall portions and the bottom surface is a curved arc.
- 前記断面積拡大部は、前記軸線方向から見た形状が、両側壁部が直線で、底面が前記管本体の外周側へ凸の円弧となっている凹部である請求項1に記載の曲管構造。 2. The curved pipe according to claim 1, wherein the cross-sectional area enlarged portion is a concave portion in which the shape seen from the axial direction is a straight wall on both side walls and a bottom surface is an arc convex toward the outer peripheral side of the pipe body. Construction.
- 前記断面積拡大部は、前記軸線方向から見た形状が、両側壁部及び底面が直線となっている凹部である請求項1に記載の曲管構造。 2. The curved pipe structure according to claim 1, wherein the cross-sectional area enlarged portion is a concave portion in which the shape seen from the axial direction is a straight line on both side walls and the bottom surface.
- 前記凹部の底面は、前記凹部を前記軸線方向に直交する側方から見て前記軸線側に凸の湾曲面となっている請求項1~6の何れか1項に記載の曲管構造。 The curved pipe structure according to any one of claims 1 to 6, wherein the bottom surface of the concave portion is a curved surface convex toward the axial line side when the concave portion is viewed from a side perpendicular to the axial direction.
- 前記凹部の底面は、前記凹部を前記軸線方向に直交する側方から見て傾斜面となっている請求項1~6の何れか1項に記載の曲管構造。 The curved pipe structure according to any one of claims 1 to 6, wherein a bottom surface of the concave portion is an inclined surface when the concave portion is viewed from a side perpendicular to the axial direction.
- 軸線方向の一部に設けられた屈曲部の屈曲方向内側内周に、前記軸線方向に沿って形成され、断面積を拡大するための断面積拡大部を有する管本体の内周面を成形する内金型と、
前記管本体の外周面を成形する外金型と、
を備え、
前記内金型は、
前記管本体の軸線方向への離反引抜及び接近移動により互いに前記軸線方向で分離合体可能である一対の主コアと、
前記一対の主コアの少なくとも一方に前記軸線方向に沿って形成された溝部に挿入され、前記溝部に沿って前記一対の主コアの少なくとも一方が成形位置と退避位置との間で相対移動可能であると共に、前記一対の主コアの少なくとも一方が前記退避位置方向へ移動することで、前記屈曲部の屈曲方向内側内周に係合する形状の先端部が前記一対の主コアの少なくとも一方の成形位置へ揺動する副コアと、
を有する曲管成形用金型。 An inner peripheral surface of a pipe body having a cross-sectional area enlarged portion for enlarging a cross-sectional area is formed on the inner inner circumference in the bending direction of a bent portion provided in a part of the axial direction, and is formed along the axial direction. With inner mold,
An outer mold for molding the outer peripheral surface of the tube body;
With
The inner mold is
A pair of main cores that can be separated and combined with each other in the axial direction by pulling away and approaching in the axial direction of the tube body;
At least one of the pair of main cores is inserted into a groove formed along the axial direction, and at least one of the pair of main cores is relatively movable between the molding position and the retracted position along the groove. In addition, at least one of the pair of main cores moves in the retracted position direction, so that a tip portion of the shape that engages with the inner periphery of the bending portion in the bending direction is formed of at least one of the pair of main cores. A secondary core that swings into position,
A mold for forming a bent pipe.
Priority Applications (5)
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JP2014536843A JP5969617B2 (en) | 2012-09-18 | 2013-09-13 | Curved pipe structure and curved pipe mold |
CN201380047758.4A CN104620037B (en) | 2012-09-18 | 2013-09-13 | Curved tube is constructed and curved tube forming metal mould |
US14/428,464 US10253913B2 (en) | 2012-09-18 | 2013-09-13 | Curved tube structure and die for forming curved tube |
MX2015003482A MX368581B (en) | 2012-09-18 | 2013-09-13 | Curved tube structure and die for forming curved tube. |
EP13838262.7A EP2899445B1 (en) | 2012-09-18 | 2013-09-13 | Curved tube structure and die for forming curved tube |
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US (1) | US10253913B2 (en) |
EP (1) | EP2899445B1 (en) |
JP (2) | JP5969617B2 (en) |
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JP5969617B2 (en) | 2016-08-17 |
EP2899445B1 (en) | 2022-02-23 |
US10253913B2 (en) | 2019-04-09 |
KR20140036965A (en) | 2014-03-26 |
JP2016194370A (en) | 2016-11-17 |
JPWO2014046063A1 (en) | 2016-08-18 |
CN106382430A (en) | 2017-02-08 |
US20150226360A1 (en) | 2015-08-13 |
MX2015003482A (en) | 2015-06-22 |
CN106382430B (en) | 2019-12-31 |
CN104620037B (en) | 2017-06-06 |
WO2014046063A8 (en) | 2015-03-12 |
MX368581B (en) | 2019-10-08 |
CN104620037A (en) | 2015-05-13 |
JP6388620B2 (en) | 2018-09-12 |
EP2899445A4 (en) | 2016-05-11 |
EP2899445A1 (en) | 2015-07-29 |
KR20150044025A (en) | 2015-04-23 |
KR101713477B1 (en) | 2017-03-07 |
KR20160023757A (en) | 2016-03-03 |
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