WO2013164940A1 - Method for injecting dopant into base body to be processed, and plasma doping apparatus - Google Patents
Method for injecting dopant into base body to be processed, and plasma doping apparatus Download PDFInfo
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- WO2013164940A1 WO2013164940A1 PCT/JP2013/060509 JP2013060509W WO2013164940A1 WO 2013164940 A1 WO2013164940 A1 WO 2013164940A1 JP 2013060509 W JP2013060509 W JP 2013060509W WO 2013164940 A1 WO2013164940 A1 WO 2013164940A1
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- Prior art keywords
- gas
- processing container
- supply unit
- plasma
- inert gas
- Prior art date
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- 238000000034 method Methods 0.000 title claims abstract description 42
- 239000002019 doping agent Substances 0.000 title claims abstract description 24
- 239000007789 gas Substances 0.000 claims abstract description 133
- 238000012545 processing Methods 0.000 claims abstract description 90
- 239000011261 inert gas Substances 0.000 claims abstract description 51
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000001257 hydrogen Substances 0.000 claims abstract description 27
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 27
- 230000005284 excitation Effects 0.000 claims abstract description 23
- 239000000758 substrate Substances 0.000 claims description 44
- RBFQJDQYXXHULB-UHFFFAOYSA-N arsane Chemical compound [AsH3] RBFQJDQYXXHULB-UHFFFAOYSA-N 0.000 abstract description 20
- 229910000070 arsenic hydride Inorganic materials 0.000 abstract 1
- 239000002245 particle Substances 0.000 description 29
- 229910000413 arsenic oxide Inorganic materials 0.000 description 10
- 229960002594 arsenic trioxide Drugs 0.000 description 10
- KTTMEOWBIWLMSE-UHFFFAOYSA-N diarsenic trioxide Chemical compound O1[As](O2)O[As]3O[As]1O[As]2O3 KTTMEOWBIWLMSE-UHFFFAOYSA-N 0.000 description 10
- 238000002347 injection Methods 0.000 description 9
- 239000007924 injection Substances 0.000 description 9
- 239000004065 semiconductor Substances 0.000 description 7
- 238000001816 cooling Methods 0.000 description 6
- 229910052785 arsenic Inorganic materials 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 230000002093 peripheral effect Effects 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 238000010790 dilution Methods 0.000 description 3
- 239000012895 dilution Substances 0.000 description 3
- 238000002513 implantation Methods 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000010453 quartz Substances 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 150000002431 hydrogen Chemical class 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000010884 ion-beam technique Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000001902 propagating effect Effects 0.000 description 2
- 230000004913 activation Effects 0.000 description 1
- -1 arsenic ions Chemical class 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000009530 blood pressure measurement Methods 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/22—Diffusion of impurity materials, e.g. doping materials, electrode materials, into or out of a semiconductor body, or between semiconductor regions; Interactions between two or more impurities; Redistribution of impurities
- H01L21/223—Diffusion of impurity materials, e.g. doping materials, electrode materials, into or out of a semiconductor body, or between semiconductor regions; Interactions between two or more impurities; Redistribution of impurities using diffusion into or out of a solid from or into a gaseous phase
- H01L21/2236—Diffusion of impurity materials, e.g. doping materials, electrode materials, into or out of a semiconductor body, or between semiconductor regions; Interactions between two or more impurities; Redistribution of impurities using diffusion into or out of a solid from or into a gaseous phase from or into a plasma phase
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32009—Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
- H01J37/32192—Microwave generated discharge
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32009—Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
- H01J37/32412—Plasma immersion ion implantation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
- H01J37/3244—Gas supply means
- H01J37/32449—Gas control, e.g. control of the gas flow
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/22—Diffusion of impurity materials, e.g. doping materials, electrode materials, into or out of a semiconductor body, or between semiconductor regions; Interactions between two or more impurities; Redistribution of impurities
- H01L21/2225—Diffusion sources
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J2237/00—Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
- H01J2237/30—Electron or ion beam tubes for processing objects
- H01J2237/317—Processing objects on a microscale
- H01J2237/31701—Ion implantation
- H01J2237/31705—Impurity or contaminant control
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J2237/00—Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
- H01J2237/32—Processing objects by plasma generation
- H01J2237/33—Processing objects by plasma generation characterised by the type of processing
- H01J2237/336—Changing physical properties of treated surfaces
- H01J2237/3365—Plasma source implantation
Definitions
- Embodiments of the present invention relate to a method of injecting a dopant into a substrate to be processed and a plasma doping apparatus that can be used to implement the method.
- a doping process for injecting a dopant into a partial region of a substrate to be processed is performed.
- a MOS transistor is known.
- a doping process is performed to form an extension region, a source region, and a drain region such as LDD (Lightly Doped Drain). Has been done.
- LDD Lightly Doped Drain
- the plasma doping method is a technique in which a dopant gas is injected into a substrate to be processed by generating a plasma of a doping gas in a processing vessel.
- An example of such a plasma doping method is described in Patent Document 1.
- an oxide of a dopant may be generated in the processing container and become a particle source.
- the particles adhere to the substrate to be processed and generate defects, causing a semiconductor device to fail.
- One aspect of the present invention is a method for implanting a dopant into a substrate to be processed.
- a step of preparing a substrate to be processed in a processing container and (b) a doping gas containing AsH 3 , an inert gas, and an H 2 gas are supplied into the processing container.
- the ratio of the hydrogen partial pressure to the total gas pressure in the processing vessel is set to 0.0015 or more and 0.003 or less.
- the plasma excitation energy may be microwaves.
- arsenic oxide In plasma doping using a doping gas containing AsH 3 , that is, arsine, arsenic oxide, that is, As 2 O 3, can be generated by the reaction of arsenic and oxygen in the processing chamber.
- arsenic oxide can be a particle source, in the present method, since the amount of hydrogen described above is present, the amount of arsenic oxide reduced by hydrogen increases, and as a result, the number of particles is greatly reduced.
- an inert gas is supplied into the processing container, plasma excitation energy is applied to the processing container to generate a plasma of the inert gas, and then into the processing container.
- a doping gas, an inert gas, and an H 2 gas may be supplied to provide plasma excitation energy in the processing container.
- a wafer that is, a dummy wafer is prepared in the processing container
- an inert gas is supplied into the processing container
- a step of applying plasma excitation energy may be further included.
- the dummy wafer can be accommodated in the processing container and the inside of the processing container can be cleaned as a pretreatment for the step of injecting the dopant into the substrate to be processed.
- arsine remaining in the treatment vessel is activated by plasma, and arsenic oxide can be reduced by hydrogen generated thereby. As a result, the number of particles can be reduced.
- the inert gas may be He gas. Since the He gas has a smaller mass than other inert gases such as Ar gas, it is possible to suppress the deformation of the structure of the semiconductor device by using the He gas as the inert gas.
- the plasma doping apparatus includes a processing container, a mounting table, first to third supply units, an energy supply unit, and a control unit.
- the mounting table is provided in the processing container.
- the first supply unit supplies a doping gas containing AsH 3 in the processing container.
- the second supply unit supplies an inert gas into the processing container.
- the third supply unit supplies H 2 gas into the processing container.
- the energy supply unit provides plasma excitation energy in the processing container.
- the control unit controls the first supply unit, the second supply unit, and the third supply unit.
- the control unit includes a first supply unit, a second supply unit, and a third supply unit such that a ratio of a partial pressure of hydrogen to a total gas pressure in the processing container is 0.0015 or more and 0.003 or less. Control the supply section. According to this apparatus, since the amount of hydrogen in the processing container is set to the above-described amount by the control unit, the amount of arsenic oxide reduced by hydrogen is increased, and the number of particles is greatly reduced.
- the energy supply unit may supply microwaves as plasma excitation energy.
- control unit supplies an inert gas into the processing container, provides plasma excitation energy in the processing container to generate an inert gas plasma, and then a doping gas in the processing container
- the first supply unit, the second supply unit, the third supply unit, and the energy supply unit are controlled so as to supply the plasma excitation energy into the processing container by supplying an inert gas and H 2 gas. May be.
- the doping gas can be supplied into the processing container after the inert gas is supplied and the plasma is ignited, the arsine is polymerized at the time of the plasma ignition to become a particle source. It is suppressed.
- control unit may control the second supply unit and the energy supply unit so as to supply an inert gas into the processing container and to apply plasma excitation energy into the processing container.
- the control by the control unit can be performed as a pretreatment before implanting the dopant into the substrate to be processed.
- arsine remaining in the treatment vessel is activated by plasma, and arsenic oxide can be reduced by hydrogen generated thereby. As a result, the number of particles can be reduced.
- the second supply unit may supply He gas as an inert gas.
- He gas As the inert gas, it is possible to suppress deformation of the structure of the semiconductor device.
- a plasma doping method and a plasma doping apparatus capable of reducing the number of particles are provided.
- FIG. 1 is a cross-sectional view schematically showing a plasma doping apparatus according to an embodiment. It is a top view which shows the slot plate of one Embodiment.
- 3 is a flowchart illustrating an embodiment of a method for injecting a dopant into a substrate to be processed.
- 6 is a graph showing the evaluation results of Experimental Example 1. It is a graph which shows the evaluation result of Experimental example 2 and a comparative experimental example.
- FIG. 1 is a diagram illustrating a plasma doping apparatus according to an embodiment.
- the processing container 12 defines a space in which the substrate to be processed W is accommodated and processed.
- the processing container 12 includes a side wall 12a, a bottom portion 12b, an upper portion 12c, and a lid portion 12d.
- the side wall 12a has a substantially cylindrical shape.
- the bottom part 12b is connected to the lower end of the side wall 12a.
- An exhaust port 12e is formed in the bottom portion 12b, and an exhaust device 16 such as a vacuum pump is connected to the exhaust port 12e via a pressure regulator 14.
- the pressure regulator 14 controls the exhaust amount based on the pressure measurement value in the processing container 12.
- the upper part 12c is connected to the upper end of the side wall 12a, and a dielectric window 18 is provided so as to close the opening formed in the upper part 12c.
- the dielectric window 18 is a substantially disk-shaped member made of quartz, and is sandwiched between the upper portion 12c and the lid portion 12d, and an O-ring is provided between the dielectric window 18 and the upper portion 12c.
- a sealing member 20 may be provided. Thereby, the inside of the processing container 12 is sealed.
- a mounting table 22 is provided so as to face the dielectric window 18.
- the mounting table 22 can be supported by an insulating cylindrical support 24 that extends upward from the bottom 12b side.
- the mounting table 22 has an electrostatic chuck on its upper surface, and the substrate W to be processed can be electrostatically attracted by the electrostatic chuck.
- a temperature adjusting mechanism 23 such as a heater for adjusting the temperature of the substrate W to be processed is provided inside the mounting table 22.
- the mounting table 22 also serves as a high frequency bias electrode.
- a high frequency power source 28 is connected to the mounting table 22 via a matching unit 26.
- the high frequency power supply 28 applies a high frequency bias voltage having a predetermined power of 13.56 MHz, for example, to the mounting table 22 via the matching unit 26.
- the matching unit 26 accommodates a matching unit for matching between the impedance on the high-frequency power source 28 side and the impedance on the load side such as an electrode, plasma, and the processing container 12, and the matching unit is included in this matching unit. Includes a blocking capacitor for generating a self-bias. Note that the high-frequency bias voltage can be supplied as needed during plasma doping.
- the plasma doping apparatus 10 further includes gas supply sources 30, 32, and 34.
- the gas supply source 30 includes a flow rate controller 30c such as a gas source 30a, a valve 30b, and a mass flow controller.
- the gas source 30a is a doping gas source.
- the gas supply source 30 supplies the doping gas by controlling the flow rate.
- the doping gas contains arsine (AsH 3 ) and is a gas in which arsine is diluted with an inert gas. This dilution gas is He gas. In one embodiment, the ratio of the arsine partial pressure to the total doping gas pressure is, for example, 0.7%.
- the dilution gas may be other inert gas such as Ar gas.
- the gas supply source 32 includes a gas source 32a, a valve 32b, and a flow rate controller 32c such as a mass flow controller.
- the gas source 32a is a gas source of an inert gas.
- the gas supply source 32 supplies an inert gas with a controlled flow rate.
- the inert gas is He gas.
- the dilution gas may be other inert gas such as Ar gas.
- the gas supply source 34 includes a gas source 34a, a valve 34b, and a flow rate controller 34c such as a mass flow controller.
- the gas source 34a is a gas source of hydrogen (H 2 ) gas.
- the gas supply source 34 supplies hydrogen gas by controlling the flow rate.
- the gas supply sources 30, 32, and 34 are connected to the flow splitter FS.
- the flow splitter FS branches the supplied gas into the gas flow path 36 and the gas flow path 38.
- the gas flow path 36 is provided inside a coaxial waveguide described later.
- the gas flow path 36 is defined by a pipe provided inside the coaxial waveguide and an injector 40 provided at the center opening of the dielectric window 18.
- the injector 40 further provides a gas injection hole 42 continuous with the gas flow path.
- the gas injection holes 42 inject gas downward from the upper side of the mounting table 22 toward the mounting table 22.
- the gas injection hole 42 and the gas flow path 36 may be referred to as “central introduction portion”.
- the gas flow path 38 extends annularly in the side wall 12a.
- the gas flow path 38 is located between the mounting table and the dielectric window 18 in the height direction.
- a plurality of gas injection holes 44 are connected to the gas flow path 38. These gas injection holes 44 are arranged in an annular shape, and inject gas from the outside toward the central axis with respect to the central axis of the processing container 12.
- the gas injection hole 44 and the gas flow path 38 may be referred to as “periphery introduction part”.
- the gas flow path 36, the gas injection hole 42, the gas flow path 38, and the gas injection hole 44 together with the gas supply source 30 constitute a first supply unit of one embodiment, and the gas supply source 32.
- the second supply unit of the embodiment is configured together with the gas supply source 34, and the third supply unit of the embodiment is configured.
- the plasma doping apparatus 10 further includes an energy supply unit 50 that supplies plasma excitation energy into the processing container.
- the energy supply unit 50 is configured to supply microwaves as plasma excitation energy into the processing container 12 from a radial line slot antenna.
- the microwave generator 52, the tuner 54, and the waveguide are provided.
- a tube 56, a mode converter 58, a coaxial waveguide 60, and an antenna 62 are included.
- the microwave generator 52 generates, for example, 2.45 GHz TE mode microwave.
- the microwave generator 52 is connected to a mode converter 58 via a tuner 54 and a waveguide 56.
- the mode converter 58 converts the mode of the microwave generated by the microwave generator 52 and propagating through the tuner 54 and the waveguide 56 into the TEM mode.
- the mode converter 58 is connected to the upper end of the coaxial waveguide 60.
- the lower end of the coaxial waveguide 60 is connected to the antenna 62.
- the antenna 62 is provided in the central opening of the lid 12d of the processing container 12.
- the antenna 62 includes a dielectric window 18, a slot plate 64, a dielectric plate 66, and a cooling jacket 68.
- the slot plate 64 is provided immediately above the dielectric window 18.
- the slot plate 64 is connected to the lower end of the inner conductor of the coaxial waveguide 60.
- FIG. 2 is a plan view showing a slot plate according to an embodiment. As shown in FIG. 2, the slot plate 64 is a substantially disk-shaped metal member.
- the slot plate 64 is provided with a plurality of slot pairs 64a. Each of the plurality of slot pairs 64a includes slot holes 64b and 64c extending in a direction intersecting or orthogonal to each other.
- the plurality of slot pairs 64 a are arranged in the radial direction and the circumferential direction on the slot plate 64.
- the dielectric plate 66 is a substantially disk-shaped member made of quartz, and is sandwiched between the cooling jacket 68 and the slot plate 64.
- the cooling jacket 68 is provided to cool the dielectric plate 66 and the like, and a coolant channel is provided therein.
- the lower end of the outer conductor of the coaxial waveguide 60 is connected to the upper portion of the cooling jacket 68.
- the microwave propagating from the coaxial waveguide 60 propagates from the slot hole of the slot plate 64 to the dielectric window 18 while being reflected between the slot plate 64 and the cooling jacket 68.
- the microwave transmitted through the dielectric window 18 generates an electric field immediately below the dielectric window 18 and generates plasma in the processing container 12.
- plasma can be excited by microwaves without using a magnetic field.
- a so-called plasma generation region is formed in the region immediately below the dielectric window 18, in which the plasma electron temperature is relatively higher than in other regions.
- a plasma diffusion region in which plasma generated in the plasma generation region diffuses is formed below the plasma generation region.
- This plasma diffusion region is a region where the electron temperature of plasma is relatively low, and plasma doping is performed on the substrate to be processed W in this region. Therefore, the plasma doping apparatus 10 can suppress damage to the substrate to be processed W during plasma doping. Further, since the plasma doping apparatus 10 can generate high-density plasma, efficient plasma doping can be performed.
- the plasma doping apparatus 10 further includes a control unit 70.
- the control unit 70 has a programmable CPU (central processing unit), and controls each unit by sending a control signal to each unit of the plasma doping apparatus 10. Specifically, the control unit 70 controls the pressure regulator 14, the exhaust device 16, the temperature adjustment mechanism 23, the high frequency power supply 28, the matching unit 26, the microwave generator 52, and the gas supply units 30, 32, and 34. .
- a plasma doping method performed in the plasma doping apparatus 10 under the control of the control unit 70 will be described as an embodiment of a method for injecting a dopant into a substrate to be processed.
- FIG. 3 is a flow diagram illustrating one embodiment of a method for implanting a dopant into a substrate to be processed.
- method M10 includes a pretreatment step S1.
- the pretreatment step S1 is a process for removing arsenic oxide generated by the previously performed process, that is, As 2 O 3 particles.
- This particle is, for example, a combination of As (arsenic) in arsine contained in the doping gas and oxygen contained in a member in the plasma doping apparatus 10, for example, the dielectric window 18, or in the processing vessel 12 after plasma doping May be generated by a reaction between the arsine remaining in the substrate and oxygen used during plasma cleaning in the processing chamber 12.
- a dummy wafer is mounted on the mounting table 22, and an inert gas is supplied to the gas supply source 32 and a microwave is supplied to the energy supply unit 50 under the control of the control unit.
- an inert gas is supplied to the gas supply source 32 and a microwave is supplied to the energy supply unit 50 under the control of the control unit.
- plasma of an inert gas is generated in the processing container 12.
- arsine remaining in the treatment container 12 is activated by the plasma of the inert gas.
- the hydrogen generated by the activation of arsine reduces arsenic oxide and generates arsine again.
- the pretreatment step S1 the number of arsenic oxide particles is reduced.
- the substrate W to be processed is prepared in the processing container 12 in step S2. Specifically, the substrate to be processed W is transferred into the processing container 12 by the transfer device, and the substrate to be processed W is placed on the mounting table 22.
- this step S3 may include step S4 and step S5.
- plasma is ignited in the processing container 12 to which the inert gas is supplied prior to the doping gas injection.
- step S ⁇ b> 4 an inert gas is supplied to the gas supply source 32 and a microwave is supplied to the energy supply unit 50 under the control of the control unit 70.
- plasma of an inert gas is generated in the processing container 12.
- This step S4 is performed, for example, for 7 seconds.
- plasma can be ignited at a pressure higher than step S5 described later, for example, 40 Pa.
- this step S4 since plasma of an inert gas is generated without supplying a doping gas, polymerization of arsine under high pressure is suppressed, and as a result, generation of particles can be suppressed.
- step S5 dopant is implanted into the substrate to be processed W in step S5.
- the gas supply source 30 under the control of the control unit 70, the gas supply source 30 is supplied with a doping gas, the gas supply source 32 is supplied with an inert gas, and the gas supply source 34 is supplied with hydrogen (H 2 ) gas.
- the microwave is supplied to the energy supply unit 50.
- arsine is dissociated to generate active species such as arsenic ions or arsenic radicals, and these active species react with the substrate to be processed W, thereby performing plasma doping.
- step S5 the control of the gas supply sources 30, 32, and 34 by the control unit 70 causes the ratio of the partial pressure of hydrogen to the total pressure of the gas supplied into the processing container 12, that is, (hydrogen partial pressure) / (Total pressure) is set to 0.0015 or more and 0.003 or less.
- (hydrogen partial pressure) / (total pressure) is set to 0.0015 or more and 0.003 or less.
- (hydrogen partial pressure) / (total pressure) to a value in this range, the number of arsenic oxide particles is reduced.
- a member in the processing vessel 12 for example, a quartz dielectric window 18 and arsenic can react to produce As 2 O 3, but (hydrogen partial pressure) / (total pressure). Is present in the processing container 12, the hydrogen efficiently reduces As 2 O 3 and generates arsine again.
- step S5 when (hydrogen partial pressure) / (total pressure) is 0.003 or less, the amount of hydrogen becomes excessive, and the silicon of the substrate W to be processed can be suppressed from being etched by hydrogen.
- the etched portion is counted as a particle as a crystal defect.
- step S5 the number of generated particles can be reduced.
- the inert gas used in step S4 and step S5 of the method M10 described above may be He gas.
- He gas having a lower mass than Ar gas As the inert gas, it is possible to suppress deformation of the structure of the semiconductor device formed on the substrate W to be processed.
- samples 11 to 11 were obtained by treating 11 silicon substrates using (hydrogen partial pressure) / (total pressure) as a variable parameter.
- the flow rates of H 2 gas, doping gas, inert gas (He gas), and (hydrogen partial pressure) / (total pressure) when samples 1 to 11 were obtained are as shown in Table 1. there were.
- the doping gas a gas containing arsine having a partial pressure ratio to the total pressure of 0.7% and He having a partial pressure ratio to the total pressure of 99.3% was used.
- Experimental Example 2 the effects of the steps S1 and S4 were confirmed by performing plasma doping on a silicon substrate to be processed having a diameter of 300 mm using a doping gas after performing the steps S1 and S4.
- the conditions of each process of Experimental Example 2 were as follows.
- the number of particles adhering to the substrate to be processed obtained in Experimental Example 2 is 100 or less, whereas the number of particles adhering to the substrate to be processed obtained in Comparative Experimental Example is 10,000 or more. there were.
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Abstract
Description
被処理基体の直径:300mm
被処理基体の温度:60℃
中央導入部のガス流量と周辺導入部のガス流量の比: 20:80
マイクロ波電力:3.0kW
高周波バイアス電力:450W
処理容器内圧力:20Pa
処理時間:40秒 The other conditions when
Diameter of substrate to be treated: 300mm
Temperature of substrate to be treated: 60 ° C
Ratio of gas flow rate in the central introduction part and gas flow rate in the peripheral introduction part: 20:80
Microwave power: 3.0kW
High frequency bias power: 450W
Processing vessel pressure: 20 Pa
Processing time: 40 seconds
ダミーウェハの温度:60℃
不活性ガス(Heガス)の流量:1000sccm
中央導入部のガス流量と周辺導入部のガス流量の比: 20:80
マイクロ波電力:3.0kW
高周波バイアス電力:450W
処理容器内圧力:20Pa
処理時間:100秒 (Process S1)
Dummy wafer temperature: 60 ° C
Flow rate of inert gas (He gas): 1000 sccm
Ratio of gas flow rate in the central introduction part and gas flow rate in the peripheral introduction part: 20:80
Microwave power: 3.0kW
High frequency bias power: 450W
Processing vessel pressure: 20 Pa
Processing time: 100 seconds
被処理基体の温度:60℃
不活性ガス(Heガス)の流量:1000sccm
中央導入部のガス流量と周辺導入部のガス流量の比: 20:80
マイクロ波電力:3.0kW
高周波バイアス電力:450W
処理容器内圧力:40Pa
処理時間:7秒 (Process S4)
Temperature of substrate to be treated: 60 ° C
Flow rate of inert gas (He gas): 1000 sccm
Ratio of gas flow rate in the central introduction part and gas flow rate in the peripheral introduction part: 20:80
Microwave power: 3.0kW
High frequency bias power: 450W
Processing vessel pressure: 40 Pa
Processing time: 7 seconds
被処理基体の温度:60℃
不活性ガス(Heガス)の流量:902sccm
ドーピングガスの流量:98sccm
ドーピングガスの全圧に対するアルシンの分圧の比:0.7%
ドーピングガスの全圧に対するHeガスの分圧の比:99.3%
中央導入部のガス流量と周辺導入部のガス流量の比: 20:80
マイクロ波電力:3.0kW
高周波バイアス電力:450W
処理容器内圧力:40Pa
処理時間:40秒 (Plasma doping after step S4)
Temperature of substrate to be treated: 60 ° C
Flow rate of inert gas (He gas): 902 sccm
Doping gas flow rate: 98 sccm
Ratio of partial pressure of arsine to total pressure of doping gas: 0.7%
Ratio of partial pressure of He gas to total pressure of doping gas: 99.3%
Ratio of gas flow rate in the central introduction part and gas flow rate in the peripheral introduction part: 20:80
Microwave power: 3.0kW
High frequency bias power: 450W
Processing vessel pressure: 40 Pa
Processing time: 40 seconds
Claims (10)
- 被処理基体にドーパントを注入する方法であって、
処理容器内に被処理基体を準備する工程と、
前記処理容器内に、AsH3を含むドーピングガス、不活性ガス、及び、H2ガスを供給し、該処理容器内にプラズマ励起エネルギーを与えて、前記被処理基体にドーパントを注入する工程と、
を含み、
前記ドーパントを注入する工程においては、前記処理容器内におけるガスの全圧に対する水素の分圧の比が0.0015以上0.003以下である、
方法。 A method of injecting a dopant into a substrate to be processed,
Preparing a substrate to be processed in a processing container;
Supplying a doping gas containing AsH 3 into the processing container, an inert gas, and H 2 gas, supplying plasma excitation energy into the processing container, and injecting a dopant into the substrate to be processed;
Including
In the step of injecting the dopant, the ratio of the partial pressure of hydrogen to the total pressure of the gas in the processing vessel is 0.0015 or more and 0.003 or less.
Method. - 前記ドーパントを注入する工程では、前記処理容器内に前記不活性ガスを供給し、該処理容器内にプラズマ励起エネルギーを与えて、該不活性ガスのプラズマを生成し、その後に、前記処理容器内に前記ドーピングガス、前記不活性ガス、及び、前記H2ガスを供給して、該処理容器内にプラズマ励起エネルギーを与える、請求項1に記載の方法。 In the step of injecting the dopant, the inert gas is supplied into the processing container, plasma excitation energy is applied to the processing container, and plasma of the inert gas is generated. 2. The method according to claim 1, wherein the doping gas, the inert gas, and the H 2 gas are supplied to provide a plasma excitation energy in the processing chamber.
- 前記処理容器内に被処理基体を準備する工程の前に、前記処理容器内にウェハを準備し、前記処理容器内に前記不活性ガスを供給し、該処理容器内にプラズマ励起エネルギーを与える工程を更に含む、請求項1又は2に記載の方法。 Before preparing the substrate to be processed in the processing container, preparing a wafer in the processing container, supplying the inert gas into the processing container, and providing plasma excitation energy in the processing container The method according to claim 1, further comprising:
- 前記不活性ガスはHeガスである、請求項1~3の何れか一項に記載の方法。 The method according to any one of claims 1 to 3, wherein the inert gas is He gas.
- 前記プラズマ励起エネルギーは、マイクロ波である、請求項1~4の何れか一項に記載の方法。 The method according to any one of claims 1 to 4, wherein the plasma excitation energy is microwaves.
- 処理容器と、
前記処理容器内に設けられた載置台と、
前記処理容器内にAsH3を含むドーピングガスを供給する第1の供給部と、
前記処理容器内に不活性ガスを供給する第2の供給部と、
前記処理容器内にH2ガスを供給する第3の供給部と、
前記処理容器内にプラズマ励起エネルギーを与えるエネルギー供給部と、
前記第1の供給部、前記第2の供給部、及び前記第3の供給部を制御する制御部と、
を備え、
前記制御部は、前記処理容器内におけるガスの全圧に対する水素の分圧の比が0.0015以上0.003以下となるように、前記第1の供給部、前記第2の供給部、及び、前記第3の供給部を制御する、
プラズマドーピング装置。 A processing vessel;
A mounting table provided in the processing container;
A first supply unit for supplying a doping gas containing AsH 3 into the processing container;
A second supply unit for supplying an inert gas into the processing container;
A third supply unit for supplying H 2 gas into the processing container;
An energy supply unit for providing plasma excitation energy in the processing vessel;
A control unit for controlling the first supply unit, the second supply unit, and the third supply unit;
With
The control unit includes the first supply unit, the second supply unit, and the ratio of a partial pressure of hydrogen to a total pressure of gas in the processing container of 0.0015 or more and 0.003 or less, and Controlling the third supply unit;
Plasma doping equipment. - 前記制御部は、前記処理容器内に前記不活性ガスを供給し、該処理容器内にプラズマ励起エネルギーを与えて該不活性ガスのプラズマを生成し、その後に、前記処理容器内に前記ドーピングガス、前記不活性ガス、及び、前記H2ガスを供給して、該処理容器内にプラズマ励起エネルギーを与えるよう、前記第1の供給部、前記第2の供給部、前記第3の供給部、及び、前記エネルギー供給部を制御する、請求項6に記載のプラズマドーピング装置。 The control unit supplies the inert gas into the processing container, applies plasma excitation energy to the processing container to generate plasma of the inert gas, and then generates the doping gas into the processing container. The first supply unit, the second supply unit, the third supply unit, so as to supply the inert gas and the H 2 gas to give plasma excitation energy in the processing container, The plasma doping apparatus according to claim 6, wherein the energy supply unit is controlled.
- 前記制御部は、前記処理容器内に前記不活性ガスを供給し、該処理容器内にプラズマ励起エネルギーを与えるよう、前記第2の供給部、及び前記エネルギー供給部を制御する、請求項6又は7に記載のプラズマドーピング装置。 The control unit controls the second supply unit and the energy supply unit so that the inert gas is supplied into the processing container and plasma excitation energy is supplied into the processing container. 8. The plasma doping apparatus according to 7.
- 前記第2の供給部は、前記不活性ガスとしてHeガスを供給する請求項6~8の何れか一項に記載のプラズマドーピング装置。 The plasma doping apparatus according to any one of claims 6 to 8, wherein the second supply unit supplies He gas as the inert gas.
- 前記エネルギー供給部は、プラズマ励起エネルギーとしてマイクロ波を供給する、請求項6~9の何れか一項に記載のプラズマドーピング装置。 The plasma doping apparatus according to any one of claims 6 to 9, wherein the energy supply unit supplies microwaves as plasma excitation energy.
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JP2010512649A (en) * | 2006-12-08 | 2010-04-22 | アプライド マテリアルズ インコーポレイテッド | Plasma immersion ion implantation process |
JP2010514166A (en) * | 2006-12-18 | 2010-04-30 | アプライド マテリアルズ インコーポレイテッド | Safe handling of low energy high dose arsenic, phosphorus and boron implanted wafers |
JP2012507867A (en) * | 2008-10-31 | 2012-03-29 | アプライド マテリアルズ インコーポレイテッド | Adjustment of doping profile in P3i process |
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JP2013165254A (en) * | 2012-01-13 | 2013-08-22 | Tokyo Electron Ltd | Plasma doping apparatus, plasma doping method, method for manufacturing semiconductor element, and semiconductor element |
US20140001576A1 (en) * | 2012-06-27 | 2014-01-02 | Applied Materials, Inc. | Lowering tungsten resistivity by replacing titanium nitride with titanium silicon nitride |
US9147550B2 (en) * | 2012-12-03 | 2015-09-29 | Advanced Ion Beam Technology, Inc. | Gas mixture method and apparatus for generating ion beam |
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JP2008532262A (en) * | 2005-01-31 | 2008-08-14 | 東京エレクトロン株式会社 | Method for manufacturing a semiconductor device |
JP2010512649A (en) * | 2006-12-08 | 2010-04-22 | アプライド マテリアルズ インコーポレイテッド | Plasma immersion ion implantation process |
JP2010514166A (en) * | 2006-12-18 | 2010-04-30 | アプライド マテリアルズ インコーポレイテッド | Safe handling of low energy high dose arsenic, phosphorus and boron implanted wafers |
JP2012507867A (en) * | 2008-10-31 | 2012-03-29 | アプライド マテリアルズ インコーポレイテッド | Adjustment of doping profile in P3i process |
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