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WO2013023436A1 - 一种led线条灯具 - Google Patents

一种led线条灯具 Download PDF

Info

Publication number
WO2013023436A1
WO2013023436A1 PCT/CN2012/001073 CN2012001073W WO2013023436A1 WO 2013023436 A1 WO2013023436 A1 WO 2013023436A1 CN 2012001073 W CN2012001073 W CN 2012001073W WO 2013023436 A1 WO2013023436 A1 WO 2013023436A1
Authority
WO
WIPO (PCT)
Prior art keywords
light
led
base
strip
string
Prior art date
Application number
PCT/CN2012/001073
Other languages
English (en)
French (fr)
Inventor
马飞
Original Assignee
Ma Fei
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ma Fei filed Critical Ma Fei
Publication of WO2013023436A1 publication Critical patent/WO2013023436A1/zh

Links

Classifications

    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F13/00Illuminated signs; Luminous advertising
    • G09F13/20Illuminated signs; Luminous advertising with luminescent surfaces or parts
    • G09F13/22Illuminated signs; Luminous advertising with luminescent surfaces or parts electroluminescent
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S4/00Lighting devices or systems using a string or strip of light sources
    • F21S4/20Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • G09F9/33Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements being semiconductor devices, e.g. diodes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Definitions

  • the invention relates to an LED line lamp, which is an enhancement and improvement of an existing LED lamp and a neon lamp, and belongs to the field of LED decorative lighting.
  • LED light sources will gradually replace traditional lighting and advertising light sources such as light bulbs, energy-saving lamps, light lamps, and neon lights for advertising.
  • the traditional neon lights due to the limitations of the production process and electrical principles, make the traditional neon production process cumbersome, costly, complex on-site installation and construction, high energy consumption, high electricity costs for users to use, and the lighting lines are It consists of one segment and lacks continuity; the failure rate is high and the service life is not guaranteed.
  • the existing advertising light boxes (including advertising letters and illuminating patterns) basically place a light source (FI light or LED light source) in the light box, and the surface of the light box is plated with corresponding light transmission characteristics and covered with corresponding colors and patterns. Cover, causing the pattern to glow.
  • This kind of advertising light box is limited by the structure and the irrational setting of the light source, so that the overall luminous intensity is limited, the light effect is seriously wasted, and it is difficult to achieve the ideal advertising light effect, thereby causing energy waste.
  • the LED electronic light box on the market directly exposes the LED to display the light pattern in the form of LED dot matrix, which makes the light glare, the spot is obvious, the light pollution is serious, and the overall lighting advertisement visual appearance is not high.
  • the flexible light strip on the market, the light-emitting point of each LED light bead can be seen, so that the light strip can not achieve continuous and uniform astigmatism effect.
  • the luminaire is composed of a pedestal, a plurality of LED illuminating strings, a plurality of light-transmitting strips and a plurality of driving power sources, wherein the pedestal is a carrier of the light-transmitting strip, and the light-transmitting strip and the pedestal are used as separate components Assembled together, the pedestal is provided with a plurality of widths: 'grooves or fixing holes, one LED line luminaire can have multiple pedestals; the LED illuminating string is connected by a string according to corresponding electrical principles The LED light source is formed; the light-transmitting strip is made of a material having a good light-transmitting function or a astigmatism or a uniform light function, such as plastic or resin or silica gel; and the surface of the light-transmitting strip (light-emitting surface) is located on the front side of the base
  • the LED light string can be embedded in the light-transmissive strip or as close as possible to the surface of the back surface
  • the pedestal may be a plate-shaped or double-stranded wire or a strip-shaped U-shaped groove.
  • the groove on the plate-shaped pedestal may be transparent (the two sides of the groove penetrating the plate), or may be impervious.
  • the through-opening groove forming the closed loop may be discontinuous to ensure that the base in the closed loop does not leave the integral base.
  • a continuous light-transmitting strip may be used to cover the discontinuous portion of the transparent groove, thereby ensuring continuity of the line.
  • the plate-shaped base can also be provided with a plurality of fixing holes for fixing each LED light source on the LED light-emitting string, and the light-transmitting strip is fixed by the groove on the plate-shaped base and covered from the front surface of the plate-shaped base.
  • the LED light source in each fixed hole; the LED light source in the LED light string can be a plug-in LED light bead or a patch LED light bead, and the connection between the LED light sources can pass the pin of each plug-in LED lamp bead or
  • the LED light-emitting string is formed by a wire or a carrier such as a strip-shaped flexible circuit (such as an FPC circuit board), and the circuit connection manner may be a connection manner such as series or parallel or serial-to-parallel connection; the light-transmitting strip and the LED light-emitting string Can be made not one
  • the LED light string can be embedded in the light-transmitting strip or embedded in the fixing hole on the plate-shaped base, or the LED light-emitting string can be placed as close as possible or close to the surface of the back surface of the light-transmitting strip.
  • the light-emitting direction of the LED light source faces the light-emitting surface of the light-transmitting strip; the light-transmitting strip and the LED light-emitting string can also be integrated, and the LED light-emitting string is encapsulated inside the light-transmitting strip when the light-transmissive strip is produced and processed.
  • the light beam is directed toward the light-emitting surface of the flexible strip;
  • the back side of the light-transmitting strip may have a clamping groove, and the clip groove on the back side may be a single groove-shaped clip groove or a plurality of juxtaposed groove-shaped clip grooves, and the LED light string may be Embedded in the groove-shaped clamping groove, the groove-shaped clamping groove partially encloses each LED light source, and the shape and size of the groove-shaped clamping groove can embed each LED light source on the LED lighting string and be fixed therein.
  • the clip groove on the back side of the light-transmitting strip may be a plurality of small pit-shaped clip grooves arranged at a certain distribution density and spacing.
  • Each small pit may be separately embedded in one LED light source on the LED light-emitting string, and each LED light source is multi-directionally arranged. Parcel, fixed use.
  • the light transmissive strips may be solid or hollow.
  • the assembled ⁇ plug-in LED lamp bead line lamp, the 1000-pin LED lamp bead pin exposed outside the back of the pedestal can be bent to both sides, so that the LED lamp bead and the light-transmitting strip can be more firmly fixed on the base.
  • the seat First, according to the type of the pedestal, according to the designed light line pattern (the light line pattern in the design drawing of the graphic design stage), a plurality of grooves with appropriate widths are formed on the pedestal, or folded according to the designed light line pattern.
  • a plurality of double-strand wire bases or strip-shaped u-shaped bases with grooves are formed, and the width of the grooves is preferably such that the light-transmitting strips can be tightly clamped and fixed. Then: a, the light-transmissive strip is embedded in the groove on the base, so that all the patterns formed by the light-transmitting strips are substantially identical to the originally designed light-line pattern; b, for the LED light-emitting string and the light-transmitting strip In a state of not being integrated, the LED lamp bead in the LED light string is embedded in the light-transmitting strip from the back surface of the light-transmitting strip at a corresponding pitch or distribution density, or the LED light-emitting string is as close as possible or close to the surface on the back surface of the light-transmitting strip.
  • each LED lamp bead is directed toward the front surface (light-emitting surface) of the light-transmitting strip.
  • the installation order of a and b can also be interchanged according to requirements; it can also be processed on the plate-shaped base according to the design pattern.
  • the side of the fixing hole has a groove for fixing the light-transmitting strip
  • each LED light source in the LED light-emitting string is fixed on the base through the fixing hole, and the light-emitting direction of the LED light source is oriented toward the base
  • the front side of the seat, and then the light-transmitting strip is fixed on the base through the groove on the plate-shaped base and covers the LED light source in each fixed hole from the top surface of the plate-shaped base
  • the light-transmissive strip is in production and processing In the process, you can root According to the need to add a certain proportion of additives in the raw material of the light-transmissive strip, the luminous intensity and uniformity of the front surface can reach the desired effect, and the light-transmissive strip with suitable softness can be processed according to the need to ensure the smooth assembly of the line lamps;
  • some of the LED illumination strings can be docked or truncated to ensure optimal drive characteristics of
  • the positive effects of the present invention are as follows: Firstly, the traditional indoor neon lamp and the LED neon lamp can be completely replaced, and the unique removable and transparent light strip design structure makes the processing process simple, convenient for installation and maintenance, and any line pattern can be combined at will. This is not possible with traditional neon lights, and overcomes the traditional neon high energy consumption, high failure rate, complicated installation defects, and it is important that the overall thickness of the luminaire is very thin, basically the thickness of a substrate, and the structure is more compact. Subverting the concept of traditional advertising illuminators with light boxes as the basic structure.
  • the width of the illuminating lines can be as small as 2mm-3mm, which is impossible for the existing advertising light box, illuminating card and illuminating sign;
  • the LED line illuminating device provided by the present invention is relatively comparable to the existing LED neon/flexible strip
  • the actual design of the lighting pattern is almost perfect with the similarity of the design pattern due to its unique design structure and installation method.
  • the light lines are smooth and the curvature is positioned accurately, which can ensure the overall coherence of the light lines. This is the effect that the existing various types of neon lights cannot achieve.
  • the most important thing is that all the light effects generated by the LED light source directly act on the light-emitting surface of the light-transmitting strip, and the luminous efficiency of the LED light source is extremely high.
  • the brightness of the whole light line pattern is extremely high, and the light strips corresponding to the astigmatism effect can be used according to the requirements, so that the overall line lamp achieves the double visual effect of high luminous intensity but soft and non-glare effect, which is extraordinarily beautiful and greatly enhances the lighting advertisement.
  • the present invention relates to Due to the special slot design of the light-transmitting strip, the LED lamp beads and the pins or wires are exposed, which can completely solve the fatal drawbacks of the existing LED neon and the flexible light strip with poor heat dissipation, thereby improving the working stability of the lamp and extending The service life of the luminaire. Finally, it can be extended as an interior lighting fixture with soft lighting and flexible graphic design, which is a new extension of LED advertising and lighting applications.
  • Figure 1 is a schematic diagram of several LED lighting strings, wherein
  • 1A is a plug-in LED light-emitting string diagram
  • 1B is a schematic diagram of a plug-in LED light-emitting string that is connected in series by wires;
  • 1C is a schematic diagram of a plug-in LED light-emitting string that realizes serial-to-parallel mixing with wires and resistors;
  • FIG. 1D is a schematic diagram of a plug-in LED light-emitting string realized by a flexible circuit (FPC);
  • FIG. 1E is a schematic diagram of a patch LED illumination string realized by a narrow strip flexible circuit (FPC);
  • FPC narrow strip flexible circuit
  • 1F is a schematic diagram of a patch LED light string that is connected in series by wires
  • FIG. 1 Schematic diagram of several light-transmissive strips
  • 2A is a schematic diagram of processing an LED light string and a light strip into one body
  • 2B to 2F are schematic diagrams of several kinds of light-transmitting strips independently existing with respect to the LED light-emitting string, wherein 2C, 2D, 2F are hollow light-transmissive strips, 2B, 2E are solid light-transmissive strips, and 2F is a double-slotted hollow structure.
  • Light bar Fig. 3 Schematic diagram of the outline of the LED line luminaire (LED illuminating string is a patch LED illuminating string), wherein
  • 3A is a schematic view when the light-transmissive strip is embedded in the groove on the base;
  • 3B is a schematic diagram of a three-dimensional structure of a part of the LED line lamp
  • 3C is a partial perspective view of a portion of the susceptor on the pedestal that is discontinuous with a light-transmissive strip.
  • Figure 4 is a schematic cross-sectional view of a hollow light-transmissive strip having a grooved groove on the back side of the LED line lamp (plug-in LED string), wherein
  • 4A is a schematic cross-sectional view of the light-transmissive strip embedded in the groove on the base;
  • 4B is a schematic cross-sectional view of the plug-in LED string when it is embedded in the slot of the back of the light strip.
  • 4C is a partial cross-sectional schematic view of the pedestal, the light-transmitting strip and the LED light-emitting string after being fixed together; 4D is a partial schematic view of the cross-section through the vertical dotted line in FIG. 4C.
  • Figure 5 is a schematic view of a solid light-transmissive strip having a plurality of small pit-shaped clip grooves on the back surface after embedding the LED light-emitting string (the LED light-emitting string is composed of a non-edge insert LED lamp bead), wherein
  • FIG. 5A is a cross-sectional view through the center of one of the LED strips (through the vertical dashed line in Figure 5C);
  • 5B is a partial cross-sectional view through the vertical dotted line in FIG. 5A;
  • 5C is a partial front view of the back side of the light-transmissive strip.
  • Fig. 6 is a schematic view showing the structure of a line lamp with the LED light string as close as possible or close to the back of the light strip (not embedded in the light strip), wherein
  • 6A is a partial schematic view of a cross section through the center of a LED lamp bead; 6B is a partial schematic view through a vertical dotted line in Fig. 6A.
  • Figure 7 is a schematic diagram of an LED line lamp that bends the exposed LED plug string on the back of the plate-shaped base, wherein
  • 7A and 7B are schematic cross-sectional views of the center of a LED lamp bead after the LED lamp bead pins exposed on the back of the plate-like base are sequentially bent to the side;
  • 7C is a partial front view of the back side of the LED wire lamp with the LED light-emitting string exposed pins on the back of the LED line lamp.
  • Figure 8 is a schematic view showing a simple assembly process of an LED line lamp constructed by using a double-stranded wire as a base, wherein
  • 8A is a schematic cross-sectional view of embedding a light-transmissive strip embedded with an LED light-emitting string into a through-groove of a double-stranded wire base;
  • 8B is a schematic diagram of the partial and end faces of the assembled LED line lamps.
  • Figure 9 is a schematic diagram of a simple assembly process of forming a LED line fixture with a U-shaped base, wherein
  • 9A is a schematic cross-sectional view of embedding a light-transmissive strip embedded with an LED light-emitting string into a groove of a strip-shaped base;
  • 9B is a schematic diagram of the partial and end faces of the assembled LED line lamps.
  • FIG 10 is a schematic diagram of an assembly process and a structure diagram of an LED line lamp (LED light string is a patch light string), wherein
  • 10A, 108, 10C and 10D are respectively schematic cross-sectional views of the assembly process of the luminaire
  • FIG. 10E is a partial schematic view of the assembled luminaire passing through the vertical dotted line in FIG. 10D;
  • 10F is a partial front view of the assembled LED line fixture.
  • Figure 11 is a schematic view of a hollow light-transmitting strip having a plurality of small pit-shaped clip grooves on the back surface of the LED light-emitting string (the LED light-emitting string is composed of a patch LED lamp bead), wherein
  • 1 1A is a cross-sectional schematic view through the center of a patch LED lamp in the light-transmitting strip (through the vertical dotted line in Figure 1C);
  • FIG. 11A is a partial schematic view of a section through a vertical dotted line in FIG. 11A;
  • 11C is a partial front view of the back side of the light-transmissive strip.
  • Figure 12 is a schematic view showing the structure of the lamp when the LED light source in the LED light string is fixed on the plate base through a fixing hole on the plate base.
  • 12A is a schematic diagram of embedding and fixing the plug-in LED light-emitting string and the light-transmitting strip respectively on the plate-shaped base; 12B is a partial cross-sectional schematic view after being fixed;
  • 12C and 12D are schematic cross-sectional views of the process in which the LED light-emitting string and the light-transmitting strip are respectively embedded and fixed on the plate-shaped base;
  • FIG. 12E is a schematic cross-sectional view through a vertical dashed line in 12B.
  • Figure 13 is a schematic view of a luminaire structure, and the LED illuminating string is a patch lamp bead connected by a narrow strip flexible circuit (FPC).
  • FPC narrow strip flexible circuit
  • 13A is a schematic view of a partial cross section of the lamp
  • FIG. 13B is a partial schematic view through a vertical dotted line in Fig. 13A;
  • 13C is a partial front view of the assembled LED line fixture.
  • Figure 14 is a schematic view of a lamp structure constructed by a plate-shaped base having a non-permeable groove, wherein
  • 14A is a schematic view when the light-transmitting strip is embedded in the impervious groove on the base;
  • 14B, 14C and 14D are schematic diagrams of partial three-dimensional structures with impervious grooves on three pedestals;
  • FIG. 14E is a partial perspective view of the base shown in Fig. 14D after the lamp is constructed.
  • plug-in LED lamp bead In the figure, 1. plug-in LED lamp bead, 2. plug-in LED pin, 3. light-transmissive strip, 4. plate-shaped base, 5. groove on the base, 6. slot of the light-transmitting strip, 7. Wire base, 8. Strip U-base, 9. Wire, 10. SMD LED bead, 11. Resistor, 12. Flexible circuit (FPC), 13. LED string fixing plate, 14. Plate shape A fixing hole for fixing the LED light source on the base.
  • FPC Flexible circuit
  • LED string fixing plate In the figure, 1. plug-in LED lamp bead, 2. plug-in LED pin, 3. light-transmissive strip, 4. plate-shaped base, 5. groove on the base, 6. slot of the light-transmitting strip, 7. Wire base, 8. Strip U-base, 9. Wire, 10. SMD LED bead, 11. Resistor, 12. Flexible circuit (FPC), 13. LED string fixing plate, 14. Plate shape A fixing hole for fixing the LED light source on the base.
  • the through-ditch with the width of the design pattern and the width is suitable.
  • the groove (5), the width of the through groove (5) is preferably such that the (1) light-transmitting strip (3) which has been embedded in the LED light-emitting string can be tightly clamped and fixed.
  • the closed-loop transparent groove formed on the plate-shaped base can be cut into discontinuous grooves (5) to ensure that the base portion within the closed loop is not Out of the entire pedestal (4), such discontinuous portions between the grooves can be covered with light-transmissive strips (3) to ensure the integrity of the light strips (as shown in Figure 3C).
  • the light-transmissive strip (3) may be of various structures, such as the partial structure as shown in Fig. 2, and the light-transmitting strip (3) may be strip-shaped with a material that is soft and translucent, having light transmission and astigmatism.
  • the material may be a flexible material such as silicone, plastic or resin.
  • the LED light-emitting string composed of the plug-in LED lamp beads connected in series with each other is a light-emitting source.
  • the clip groove (6) on the back side of the hollow light-transmitting strip (3) is a clip groove without a small pit, and is shaped and sized so that the LED light-emitting string can be tightly sandwiched therein.
  • the light-transmissive strip (3) is embedded in the through-groove (5) of the plate-shaped base (4) from the front surface of the base (4) in the manner shown in Fig.
  • one A plurality of light-transmissive strips (3) can be spliced in the communication groove (5) such that the pattern formed by all the light-transmissive strips (3) is as consistent as possible with the originally designed light-line pattern. Then, according to specific needs, insert the plug-in LED lamp beads (1) of the plurality of plug-in LED light-emitting strings into the clamping slots (6) on the back side of the light-transmitting strips (3) in a manner corresponding to the spacing and density according to FIG. 4B.
  • the direction of illumination of each LED bead (1) is toward the front side (light emitting surface) of the light strip.
  • the LED light string may be embedded in the clip groove (6) on the back side of the light-transmitting strip (3) in the manner shown in FIG. 4B, and the light-transmitting strip (3) embedded in the LED light-emitting string is arranged according to FIG. 4A.
  • the manner shown is embedded and fixed in the groove (5) on the plate-like base (4).
  • the driving power supply can select several constant current power sources or constant voltage power sources as needed, including the programmable multi-output driving power supply controlled by the single chip microcomputer. According to the electrical characteristics of the selected driving power source, several LED lighting strings (1) can be serially connected or After truncation, connect to the corresponding drive power to ensure the best drive characteristics of each drive power. Then, referring to the method shown in FIG. 7, a plurality of plug-in LED pins (2) exposed on the back surface of the plate-shaped base (4) are sequentially bent to both sides, so that the light-transmitting strips (3) can be more firmly fixed at On the plate base (4). Finally, depending on the environment in which the LED line fixtures are used, an enclosure can be added to the back of the lamp base (4) to ensure electrical isolation of the fixture.
  • the LED light-emitting string is composed of a patch LED lamp bead (10) connected in series with each other, and the clamping groove (6) of the solid light-transmitting strip (3) is a structure without a small pit, according to FIG.
  • the light-transmissive strip (3) is embedded and fixed in the groove (5) on the plate-shaped base (4), and the LED light-emitting string is embedded in the clip groove on the back side of the light-transmitting strip (3) (6)
  • the method described in Embodiment 1 can be referred to.
  • the LED light string formed by the non-parallel plug-in LED lamp bead (1) connected in series with each other is a light source composed of a light source, wherein the clip groove on the back side of the solid light strip (3) is a plurality of small round pits.
  • the shape of the clip slot, the small pit-like clip groove shape and size can be tightly wrapped in each of the LED light-emitting strings (1) in the LED string: 0:.
  • DETAILED DESCRIPTION OF THE INVENTION The method described in Embodiment 1 can be referred to.
  • the LED light-emitting string composed of the patch LED lamp beads (10) connected in series is a light-emitting source, wherein the clip groove on the back side of the hollow light-transmitting strip (3) is a small square pit-shaped clip.
  • the slot, the small square pit-shaped slot is shaped and sized to tightly enclose each of the patch LED beads (10) in the LED string.
  • the LED light string and the light strip as shown in Fig. 2A are processed into one body, wherein the LED light string is composed of a plurality of plug-in LED lamp beads (1).
  • the integral light-transmitting strip (3) is embedded and fixed in the groove (5) on the plate-shaped base (4), and the remaining steps can be referred to the method described in Embodiment 1.
  • the LED lighting string described in this embodiment may also be composed of a plurality of patch LED lamp beads (10).
  • the LED light string is not embedded in the solid light strip (3), and the LED light string is composed of several LEDs.
  • the lamp bead fixing plate (13) is fixed and connected in series with the plug-in LED lamp bead (1).
  • the light-emitting direction of the plug-in LED lamp bead (1) is toward the light-transmitting strip (3) and is made as close as possible or close to the light-transmitting strip.
  • Strip (3) The surface of the back side, the remaining implementation steps can be referred to the method described in Example 1.
  • the first type Firstly, the two wires (7) with a certain hardness are bent according to the designed line light pattern, and the two wires after the bending can be fixed and maintained at an appropriate spacing by corresponding methods. Thereby forming a wire base (7), the width of the pitch is the width of the groove (5), so that the pattern of the groove lines formed by the spacing between the two wires is as consistent as possible with the designed line light, and subsequent implementation
  • the method can be referred to the embodiment 1.
  • the second type firstly fixes and maintains a suitable wire (7) with a certain hardness in a suitable manner to form a wire base (7), and then puts a number of plug-in LED lamp beads in the LED string. ) Inserting into the clip slot (6) on the back of the light strip at a corresponding pitch, so that the light-emitting direction of each plug-in LED bead (1) is toward the light-emitting surface (front side) of the light-transmitting strip, and then the light is transmitted.
  • the strip (3) is embedded in the through-groove (5) on the wire base (7), and then the two wires sandwiching the light-transmitting strip are simultaneously bent according to the designed line light pattern, and finally Electrical connections are made in accordance with the power drive section of Embodiment 1 to form the desired LED line luminaire.
  • the light-transmitting strips (3) and the LED light-emitting strings described in this embodiment may also be of the integral type described in Embodiment 5.
  • the U-shaped base (8) is processed according to the material characteristics, such as cutting a metal strip of a suitable width on the metal plate according to the line pattern, the pattern of the metal strip and the design of the light line.
  • the patterns are basically the same, and then U-shaped and welded and fixed with metal strips of suitable height on both sides of the metal plate as a base, thereby forming a strip-shaped U-shaped base (8) substantially conforming to the line pattern.
  • the LED lighting string used in this embodiment can also be any of those in Fig. 1.
  • the light-transmitting strip (3) has a structure with a plurality of sandwiched (6) structures arranged on the back side, it can be implemented by referring to the method described in Embodiment 1, except that each of the clips (6) is provided. Embed LED light strings.
  • the LED light source in the LED light-emitting string is fixed on the plate-shaped base through a fixing hole on the plate-shaped base: First, a plurality of corresponding densities are processed on the plate-shaped base (4) according to the design pattern. And the fixing holes (14) of the spacers, the shape and size of the fixing holes (14) are suitable for fixing each of the plug-in LED lamp beads (1) in the LED light-emitting string, and fixing holes (14) On the side of the groove is a groove (5) for fixing the light-transmitting strip.
  • each plug-in LED lamp bead (1) is fixed on the plate-shaped base (4) through a fixing hole (14), and the light-emitting direction of each plug-in LED lamp bead (1) faces the base ( 4) JH surface, and then fixed the light-transmissive strip (3) through the groove (5) on the plate-shaped base (4) on the base (4) and from the plate-like base in the manner shown in Fig. 12D.
  • the front side of the seat (4) covers the plug-in LED bead (1) in each of the fixing holes (14). In this way, the plug-in LED bead (1) in all the fixing holes (14) on the base (4) is covered by the light-transmitting strip, so that the pattern formed by all the light-transmissive strips can be as consistent as possible with the design pattern. .
  • the LED string can be soldered on a narrow strip flexible circuit (FPC) with a plurality of patch beads (10), so that the LED string The processing efficiency and yield will increase a lot. It can then be carried out in the manners as in the first embodiment and the second embodiment.
  • FPC narrow strip flexible circuit
  • the impervious groove (5) can be processed on the plate-shaped base (4) according to the material of the base (4) and the actual application environment, for example, as shown in FIG. 14B. Structures shown in 14C and 14D. Wherein, the structure of FIG. 14C can be realized by a mold method such as injection molding or stamping, or can be vertically fixed on the plate-shaped base (4) by using two strips of suitable width at appropriate intervals and according to the designed line pattern.
  • a plate-like base (4) with an impervious groove (5) wherein the spacing between the two strip plates perpendicular to the plate-like base (4) is the width of the groove (5)
  • the width of the strip is the height of the groove (5), and the strip has a bending characteristic; the structure of Fig. 14D can be realized by a mold such as injection molding or stamping.
  • the shape and size of the groove (5) should preferably be such that the light-transmitting strip (3) in which the LED light-emitting string is embedded is clamped. Then, the patch LED lamp bead (10) in the LED string is first embedded in the light-transmitting strip (3), and then all the LED beads are connected to the corresponding driving power source according to the embodiment described in Embodiment 1.
  • the connecting wire may be routed along the bottom of the groove (5), or a plurality of wire holes may be arranged at the bottom of the groove (5) through the back of the base, and the wire is connected to the LED light string and the driving power source through the outlet hole. Then, the light-transmitting strip (3) embedded with the LED light-emitting string is embedded in the groove (5) from the front surface of the base. For the remaining implementation steps, refer to Embodiment 1.
  • the LED lighting strings described in this embodiment may be of various types as shown in Fig. 1.
  • LED lighting strings as shown in Fig. 1 and light-transmitting strips (3) of several structures as shown in Fig. 2 can be constructed by referring to the corresponding methods described in the corresponding embodiments above.

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Abstract

一种LED线条灯具,属于LED装饰照明领域,由基座(4)、若干LED发光串、若干透光条(3)及若干驱动电源组成。基座(4)上设有若干沟槽(5)或固定孔(14)。LED发光串可嵌入透光条(3)中,或靠近或紧贴于透光条(3)背面的表面上,也可以通过固定孔(14)固定在基座上并被透光条(3)覆盖。透光条(3)嵌入基座(4)上的沟槽(5)中从而固定在基座(4)上。这种线条灯具灯光柔和、图案设计灵活、便于安装维护,克服了传统霓虹灯高能耗、高故障率、安装复杂的缺陷。LED灯珠管脚外露的设计可提高散热率,延长灯具的使用寿命。

Description

一种 LED线条灯具 所属技术领域
本发明涉及一种 LED线条灯具, 是对现有 LED灯具以及霓虹灯的增强和改进, 属于 LED 装饰照明领域。
背景技术
随着 LED半导体光源技术的逐步完善和成熟, 以及节能环保低碳概念的普及, LED光源必 将会逐歩取代灯泡、 节能灯、 光灯、 以及广告用的霓虹灯等传统照明及广告光源。
传统的霓虹灯, ώ于制作工艺以及电气原理的限制, 使得传统霓虹灯生产过程繁琐, 成 本昂贵, 现场安装施工过程复杂, 能源消耗高, 用户使用起来要为之付出高额的电费, 而且 灯光线条是由一段一段组成, 缺乏连续性; 故障率高, 使用寿命没有保障。
现有的广告灯箱 (包括广告发光字和发光图案), 基本都是把光源 (FI光灯或 LED光源) 放置于灯箱内, 灯箱表面用具有相应透光特性并覆以相应色彩和图案的板材覆盖, 致使图案 发光。 这种广告灯箱 ώ于结构所限且光源设置不合理, 致使整体发光强度受限制, 光效浪费 严重, 很难达到理想的广告光效, 从而造成能源浪费。
现在市场上的 LED电子灯箱, ώ于是把 LED直接暴露出来以 LED点阵的形式显示灯光图案, 使得光线十分刺眼, 光斑明显, 光污染严重, 使整体灯光的广告视觉显得档次不高。
市场上的柔性灯带, 每颗 LED灯珠的发光点都能被看到, 使灯带无法实现连续均匀的散光 效果。
后來市场上出现过一些用插件 LED灯珠作为光源的所谓霓虹灯和柔光灯,在用户使用的过 程中, 都发现一些致命的缺陷, 首先, 这类灯具的复杂内部结构导致灯具在生产加工过程中 加工工艺繁琐, 不仅需要编入多条导线, 每颗 LED灯珠不仅需要人工焊接在导线上, 而且在包 胶的过程中还需要通过特殊的结构固定, 成本高, 生产效率低; 其次, 灯具中的 LED灯珠被完 全包裹在塑胶内, 无法散热, 而且 LED灯具的寿命很大程度上依赖于灯具的散热结构和特性, ώ此导致整个灯具稳定性及寿命大打折扣; 因其产品外形及结构的特点, 导致产品在安装过 程中程序复杂, 灯具需要根据实际应用条件频繁的截断和续接(包括电路部分), 使产品的使 用灵活度受到极大限制,最重要的是灯具的使用结构决定灯具线条固定能力和折弯性能不好, 线条定位不能精准, 折弯半径受限制等等, 使得 LED霓虹灯和柔光灯不能很好的满足图案或文 字设计的需求, 所以一直无法真正普及起来; 最后, 产品的售后维护也是问题, 不仅维护麻 烦, 而且维护成本不亚于重新购买一套。 发明内容
为了克服现有霓虹灯高成本、 高能耗、 低寿命以及现有的 LED霓虹灯及柔光灯不稳定、 安 装繁琐、 成本较高的缺点, 能更方便、 更简洁的开发生产出性价比更高、 便于使用安装的灯 具来应用到各个领域中, 特提供一种改进的新型 LED线条灯具。
该发明所采用的具体方案是: 灯具由基座、 若干 LED发光串、 若干透光条以及若干驱动电 源组成, 其中, 基座是透光条的载体, 透光条和基座是作为分离部件组装在一起的, 基座上 设有若干宽度适: '的沟槽或固定孔, 一个 LED线条灯具可以有多个基座构成; LED发光串是由 一串根据相应的电气原理相互连接的若干 LED光源构成; 透光条由具备较好的透光功能或散 光、 均光功能的材料制成, 比如塑胶或树脂或硅胶等; 透光条的_ .面 (发光面) 位于基座的 正面; LED发光串可以嵌入透光条中或尽量靠近或紧贴于透光条背面的表面上, 也可以通过基 座上的固定孔固定在基座上, 并且 LED灯珠的发光方向朝着透光条的正面; 透光条嵌入基座上 的沟槽中从而固定在基座上; 驱动电源与 LED发光串之间有若干导线连接。
基座可以是板状或双股金属丝或条状 U型槽等结构, 板状基座上的沟槽可以是通透的(沟 槽贯穿板的两面), 也可以是不通透的, 形成闭环的通透沟槽可以是不连续的, 以保证闭环内 的基座不脱离整体基座, 此时可以用连续的透光条覆盖通透沟槽不连续的部分, 从而保证线 条的连续性; 板状基座上还可以设置若干固定孔, 用来固定 LED发光串上的每颗 LED光源, 透 光条通过板状基座上的沟槽固定并从板状基座的正面覆盖住每一个固定孔中的 LED光源; LED 发光串中的 LED光源可以是插件 LED灯珠, 也可以是贴片 LED灯珠, LED光源之间的连接可以通 过每颗插件 LED灯珠的管脚或者通过导线或者通过窄条状柔性电路等载体 (比如 FPC线路板) 实现, 从而形成 LED发光串, 电路连接的方式可以是串联或并联或串并混联等连接方式; 透光 条和 LED发光串可以做成不是一体的(相互独立存在), LED发光串可以嵌入透光条中或者嵌入 并固定在板状基座上的固定孔中,也可以成使 LED发光串尽量靠近或紧贴于透光条背面的表面 上, LED光源的发光方向朝着透光条的发光面; 透光条和 LED发光串还可以做成一体的, LED 发光串在生产加工透光条的时候就被封装在透光条内部,灯珠发光方向朝着柔光条的发光面; 透光条背面可以带有夹槽, 背面的夹槽可以是单条沟状夹槽也可以是多条并列的沟状夹槽, LED发光串可以嵌入沟状夹槽中, 沟状夹槽对每个 LED光源进行部分包夹, 沟状夹槽的形状和 尺寸以可以把 LED发光串上的每个 LED光源嵌入其内并被固定住为宜; 透光条背面的夹槽可以 是有按一定分布密度和间距排列的若干小坑状夹槽,每个小坑可以单独嵌入 LED发光串上的一 个 LED光源, 对每个 LED光源进行多方位的包裹, 起到固定的作用。 透光条可以是实心的, 也 可以是空心的。组装好的 ώ插件 LED灯珠构成的线条灯具,在基座背面外露出来的若千插件 LED 灯珠管脚可以向两侧折弯, 使得 LED灯珠和透光条可以更牢固的固定在基座上。 首先, 根据基座的类型, 按所设计的灯光线条图案 (平面设计阶段的设计图中的灯光线 条图案) 在基座上加工出若干宽度适宜的沟槽, 或者按照所设计的灯光线条图案折弯若干双 股金属丝基座或者带有沟槽的条状 u型基座, 沟槽的宽度以可以紧紧夹住并固定住透光条为 宜。 然后: a , 把透光条嵌入到基座上的沟槽中, 使得所有以透光条为线条构成的图案与最 初所设计的灯光线条图案基本一致; b , 对于 LED发光串和透光条不是一体的状态下, 把 LED 发光串中 LED灯珠以相应的间距或分布密度从透光条的背面嵌入透光条中, 或者使 LED发光串 尽量靠近或紧贴于透光条背面的表面上, 使每颗 LED灯珠的发光方向朝着透光条的正面(发光 面), 根据需要, a和 b的安装顺序也可以互换; 还可以根据设计图案在板状基座上加工出若干 相应密度和间隔的固定孔,固定孔的边上有用来固定透光条的沟槽,把 LED发光串中的每个 LED 光源通过固定孔固定在基座上, LED光源的发光方向朝向基座的正面, 然后把透光条通过板状 基座上的沟槽固定在基座上并从板状基座的. ΪΗ面覆盖住每一个固定孔中的 LED光源;透光条在 生产加工过程中, 可以根据需要在透光条的原材料里添加一定比例的添加剂, 使得其正面的 发光强度和均匀度到达理想效果, 还可以根据需要加工适宜软硬度的透光条, 保证线条灯具 的组装顺畅; 最后根据所选驱动电源的电气特性, 可以对其中的一些 LED发光串进行对接或截 断, 以保证驱动电源的最佳驱动特性。
本发明的积极效果如下: 首先, 可以完全替代传统室内霓虹灯以及 LED霓虹灯, 因其特有 的可拆装透光条设计结构, 使得其加工工艺简单, 方便安装和维护, 可以随意组合任意线条 图案, 这是传统霓虹灯所不能的, 并且克服传统霓虹灯高能耗、 高故障率、 安装复杂的缺陷, 而且重要的是可以使灯具整体厚度很薄, 基本上就是一张基板的厚度, 结构更为简洁, 颠覆 了传统广告发光体以灯箱为基本结构的概念。发光线条的宽度最小可以达到 2mm-3mm, 这是现 有的广告灯箱、 发光牌及发光标识所无法达到的; 其次, 本发明提供的 LED线条灯具相对比于 现有的 LED霓虹灯 /柔性灯带以及传统霓虹灯具和广告灯箱,因其特有的设计结构和安装方式, 使得实际的灯光图案几乎与设计图案相似度接近完美, 灯光线条圆滑、 曲度定位精确、 完全 可以保证灯光线条的整体连贯特性, 这是现有的各种类型霓虹灯所无法实现的效果, 最重要 的是由于所有 led光源所产生的光效都全部直接作用于透光条的发光面上, LED光源的发光效 率达到极致, 致使整个灯光线条图案亮度极高, 而且可以根据需求通过使用相应散光效果的 发光条, 使得整体线条灯具达到发光强度高但发光效果柔和不刺眼的双重视觉效果, 显得格 外的美观, 大幅提升灯光广告的视觉效果; 再者, 本发明涉及的灯具因其透光条特殊的夹槽 设计, 使得 LED灯珠以及管脚或导线外露, 可以完全解决现有的 LED霓虹灯及柔性灯条散热性 差的致命弊端, 从而提高灯具的工作稳定性, 延长灯具的使用寿命。 最后, 可以扩展作为室 内装饰照明灯具, 灯光柔和, 图案设计灵活, 是 LED广告和照明应用的一个全新的拓展。 附图说明
图 1 几种 LED发光串的示意图, 其中,
1A为连脚的插件 LED发光串示意图;
1B为用导线实现串联的插件 LED发光串示意图;
1C为用导线和电阻实现串并混联的插件 LED发光串示意图;
1D为用柔性电路 (FPC ) 实现的插件 LED发光串示意图;
1E为用窄条柔性电路 (FPC ) 实现的贴片 LED发光串示意图;.
1F为用导线实现串联的贴片 LED发光串示意图;
图 2 几种透光条结构示意图, 其中,
2A为 LED发光串和透光条加工成一体的示意图;
2B 至 2F为相对于 LED发光串独立存在的几种透光条示意图, 其中, 2C、 2D、 2F 为空心透光条, 2B、 2E为实心透光条, 2F为双夹槽结构的空心透光条。 图 3 LED线条灯具大致结构示意图 (LED发光串为贴片 LED发光串), 其中,
3A为把透光条嵌入到基座上的沟槽中时的示意图;
3B为 LED线条灯具某一局部的立体结构示意图;
3C为用透光条覆盖基座上沟槽不连续的部分的局部立体示意图。
图 4 一种背面有沟状夹槽的空心透光条在构成 LED线条灯具的过程剖面示意图 (插件 LED发光串), 其中,
4A为把透光条嵌入基座上的沟槽中时的横截剖面示意图;
4B为把插件 LED发光串嵌入到透光条背面的夹槽中时的横截剖面示意图。
4C为基座、 透光条还有 LED发光串安装固定在一起后的局部横截剖面示意图; 4D为经过图 4C中垂直虚线的剖面局部示意图。
图 5 用一种背面有若干小坑状夹槽的实心透光条在嵌入 LED发光串后的示意图(LED发 光串为用无沿插件 LED灯珠组成), 其中,
5A为经过透光条中的一颗 LED灯珠中心 (经过图 5C中垂直虚线) 的横截剖面示 意图;
5B为经过图 5A中垂直虚线的局部剖面示意图;
5C为透光条背面的局部正视示意图。
图 6 —种 LED发光串尽量靠近或紧贴在透光条背面 (没嵌入在透光条里面) 的线条灯 具结构大致示意图, 其中,
6A为经过一颗 LED灯珠中心的横截剖面局部示意图; 6B为经过图 6A中垂直虚线的剖面局部示意图。
图 7 —种把板状基座背面外露的插件 LED发光串管脚折弯的 LED线条灯具示意图, 其 中,
7A和 7B分别为把板状基座背面外露的 LED灯珠管脚依次向侧面折弯后, 经过一 颗 LED灯珠中心横截剖面示意图;
7C为把 LED线条灯具背面的插件 LED发光串外露管脚依次向两边折弯后的 LED线 条灯具背面局部正视示意图。
图 8 —种用双股金属丝作为基座构成的 LED线条灯具的简单组装过程示意图, 其中,
8A为把嵌入有 LED发光串的透光条嵌入到双股金属丝基座的通透沟槽中的横截面 示意图;
8B为组装好后的 LED线条灯具局部及端面示意图。
图 9 一种用 U型基座构成 LED线条灯具的简单组装过程示意图, 其中,
9A为把嵌入有 LED发光串的透光条嵌入到条状基座的沟槽中的横截面示意图;
9B为组装好后的 LED线条灯具局部及端面示意图。
图 10 —种 LED线条灯具(LED发光串为贴片发光串)组装过程以及结构示意图, 其中,
10A、 108、 10C和 10D分别为灯具组装过程的横截面示意图;
10E为组装好后的灯具经过图 10D中垂直虚线的剖面局部示意图;
10F为组装好后的 LED线条灯具背面局部正视示意图。
图 11 用一种背面有若干小坑状夹槽的空心透光条在嵌入 LED发光串后的示意图(LED发 光串为贴片 LED灯珠组成), 其中,
1 1A为经过透光条中的一颗贴片 LED灯珠中心 (经过图 1 1C中垂直虚线) 的横截 剖面示意图;
1 1B为经过图 11A中垂直虚线的剖面局部示意图;
11C为透光条背面的局部正视示意图。
图 12 LED发光串中的 LED光源通过板状基座上的固定孔固定在板状基座上时灯具的结构 示意图, 其中,
12A为把插件 LED发光串和透光条分别嵌入并固定在板状基座上的示意图; 12B为固定好后的局部横截剖面示意图;
12C和 12D分别为插件 LED发光串和透光条分别嵌入并固定在板状基座上的过程横 截剖面示意图;
12E为经过 12B中垂直虚线的剖面示意图。 图 13 —种灯具结构示意图, LED发光串为用窄条状柔性电路 (FPC) 连接的贴片灯珠,
13A为灯具局部横截剖面示意图;
13B为经过图 13A中垂直虚线的剖面局部示意图;
13C为组装好后的 LED线条灯具背面局部正视示意图。
图 14 用带有不通透沟槽的板状基座构成的灯具结构示意图, 其中,
14A为把透光条嵌入到基座上的不通透沟槽中时的示意图;
14B、 14C和 14D分别为三种基座上带有不通透沟槽的局部立体结构示意图;
14E为图 14D所示的基座构成灯具后的局部立体示意图。
图中, 1.插件 LED灯珠, 2.插件 LED管脚, 3. 透光条, 4.板状基座, 5. 基座上的沟槽, 6. 透光条的夹槽, 7. 金属丝基座, 8. 条状 U型基座, 9. 导线, 10. 贴片 LED灯珠, 11. 电 阻, 12. 柔性电路 (FPC), 13. LED发光串固定板, 14. 板状基座上用于固定 LED光源的固 定孔。
具体实施方式
实施例 1
如图 3所示, 首先在板状基座 (4 ) 上按所设计的灯光线条图案 (平面设计阶段所设计的 灯光图案图纸) 切刻出与设计图案线条尽量一致且宽度适宜的通透沟槽 (5 ), 通透沟槽 (5 ) 的宽度以可以紧紧夹住并固定住已经被嵌入 LED发光串的 (1 )透光条(3 ) 为宜。 为了保持切 刻后板状基座(4 )的一体性,板状基座上形成闭环的通透沟槽可以切刻成不连续的沟槽(5), 以保证闭环以内的基座部分不脱离整个基座 (4 ), 这样的沟槽之间不连续的部分可以用透光 条 (3 )覆盖, 保证了光线条的完整性 (如图 3C所示)。 透光条 (3 ) 可以是各种结构, 比如像 图 2中所列出的部分结构, 透光条 (3 ) 可以 ώ柔软且半透明、 有透光和散光效果的材料做成 的条状物, 材料可以为硅胶、 塑胶或树脂等柔性材料。
如图 4所示由相互管脚串联的插件 LED灯珠构成的 LED发光串为发光源组成的灯具。 空心透 光条(3 )背面的夹槽(6 ) 是不带小坑的夹槽, 其形状和尺寸以可以把 LED发光串紧紧包夹在 其内为宜。 接着, 按照图 4A所示的方式把透光条(3 )从基座(4 )的正面嵌入到板状基座(4 ) 上的通透沟槽(5 ) 中, 根据实际使用条件, 一条沟通沟槽 (5 ) 中可以拼接多条透光条(3), 使得最后所有透光条(3 )构成的图案与最初所设计的灯光线条图案尽量一致。然后根据具体 需要, 把若干条插件 LED发光串中的插件 LED灯珠(1 ) 以相应的间距和密度按照图 4B的方式嵌 入到透光条(3 )背面的夹槽(6 ) 中, 使每颗 LED灯珠(1 ) 的发光方向朝着透光条的正面(发 光面)。 根据需要也可以按图 4B所示的方式先把 LED发光串嵌入到透光条(3)背面的夹槽(6)中, 再把已嵌入 LED发光串的透光条(3)按照图 4A所示的方式嵌入并固定在板状基座(4)上的沟 槽 (5) 中。
驱动电源可以根据需要选择若干个恒流电源或恒压电源, 包括单片机控制的程控多路输 出驱动电源, 根据所选驱动电源的电气特性, 可以对若干个 LED发光串 (1) 进行串接或截断 后连接到相应的驱动电源上, 以保证每个驱动电源的最佳驱动特性。 然后, 可以参照图 7所示 的方法,把板状基座(4)背面外露的若干插件 LED管脚(2)依次向两侧折弯, 使得透光条(3) 可以更牢固的固定在板状基座 (4) 上。 最后, 根据 LED线条灯具使用环境的需要, 可以在灯 具的板状基座 (4) 背面加装外壳, 保证灯具的电气隔离。
实施例 2
如图 10所示, LED发光串为用相互串联的贴片 LED灯珠(10)构成, 实心透光条 (3) 的 夹槽(6) 为不带若干小坑的结构, 按照图 10所示的方式把透光条(3)嵌入并固定在板状基 座 (4) 上的沟槽 (5) 中, 再把 LED发光串嵌入到透光条 (3) 背面的夹槽 (6) 中, 具体实 施方式可以参照实施例 1所述的方法。
实施例 3
如图 5所示由相互管脚串联的无沿插件 LED灯珠(1)构成的 LED发光串为发光源组成的 灯具, 其中, 实心透光条(3)背面的夹槽是若干小圆坑状的夹槽, 小坑状夹槽形状和尺寸以 可以把 LED发光串中的每颗无沿插件 LED灯珠(1)紧紧包裹在其内为: 0:。 具体实施方式可以 参照实施例 1所述的方法。
实施例 4
如图 11所示由相互串联的贴片 LED灯珠 (10) 构成的 LED发光串为发光源组成的灯具, 其中, 空心透光条(3)背面的夹槽是若干小方形坑状的夹槽, 小方形坑状夹槽形状和尺寸以 可以把 LED发光串中的每颗贴片 LED灯珠 (10) 紧紧包裹在其内为 。 具体实施方式可以参 照实施例 1所述的方法。
实施例 5
如图 2A所示的 LED发光串和透光条是加工成一体的,其中, LED发光串是由若干插件 LED 灯珠 (1) 构成。 把一体的透光条 (3) 嵌入并固定在板状基座 (4) 上的沟槽 (5) 中, 其余 实施步骤可以参照实施例 1所述的方法。
本实施例中所述的 LED发光串也可以为由若干贴片 LED灯珠 (10) 构成。
实施例 6
如图 6所示, LED发光串为没有嵌入实心透光条 (3) 中, LED发光串是由若干通过 LED 灯珠固定板 (13) 固定、 相互串联的插件 LED灯珠 (1) 构成, 插件 LED灯珠 (1) 的发光方 向朝着透光条 (3) 并且使其尽量贴近或紧贴在透光条 (3) 背面的表面, 其余实施步骤可以 参照实施例 1所述的方法。
实施例 7
如图 8所示, 用双股的金属丝作为金属丝基座 (7) 有两种实施方式。
第一种: 首先把两股有一定硬度的金属丝 (7)按照所设计的线条灯光图案折弯, 用相应 的办法使折弯后的两股金属丝之间能固定并保持适宜的间距, 从而形成金属丝基座 (7), 此 间距的宽度就是沟槽(5)的宽度, 使两股金属丝之间间距形成的沟槽线条的图案与所设计的 线条灯光尽量一致, 随后的实施方法可以参照实施例 1。
第二种首先把两股有一定硬度的金属丝(7)用适当的方式固定并保持适宜的间距, 形成 金属丝基座(7), 然后把 LED发光串中的若干插件 LED灯珠(1) 以相应的间距、 嵌入到透光 条背面的夹槽 (6) 中, 使每颗插件 LED灯珠 (1) 的发光方向朝着透光条的发光面 (正面), 然后再把透光条(3) 嵌入到金属丝基座 (7)上的通透沟槽(5) 中, 然后按照所设计的线条 灯光图案把之间夹有透光条的两股金属丝同步折弯, 最后按照实施例 1中的电源驱动部分实 施电气连接, 从而形成所需要的 LED线条灯具。
本实施例中所阐述的透光条 (3) 和 LED发光串也可以为实施例 5中所述的一体型的。 实施例 8
如图 9所示, 根据其材料特性选择合适的方式加工 U型基座 (8), 比如按照线条图案在金 属板上切割出适宜宽度的金属板条, 金属板条的图案与设计的灯光线条图案基本一致, 然后 以这个金属板线条为底在其两侧用适宜高度的金属条形板围出 U型并焊接固定,从而形成和线 条图案基本一致的条形 U型基座 (8)。 其他步骤可以参照实施例 12所述的实施方式。
还可以根据1型基座 (8) 材料特性选择合适的方式折弯, 具体实施方式可参照实施例 7 和实施例 12所述的实施方式。
本实施例中所用 LED发光串也可以为图 1中的任何一种。
实施例 9
如图 2F所示, 当透光条(3) 为背面有并列的多夹槽(6) 结构的结构时, 可以参照实施 例 1所述的方法实施, 只不过每条夹槽 (6) 里都要嵌入 LED发光串。
实施例 10
如图 12所示, LED发光串中的 LED光源是通过板状基座上的固定孔固定在板状基座上的: 首先根据设计图案在板状基座(4)上加工出若干相应密度和间隔的固定孔(14),固定孔(14) 的形状和尺寸以可以把 LED发光串中的每个插件 LED灯珠(1)固定在其内为适宜,固定孔(14) 的边上有用来固定透光条的沟槽 (5)。
按照图 12C所示方式, 把每个插件 LED灯珠 (1)通过固定孔(14) 固定在板状基座 (4) 上, 每颗插件 LED灯珠(1) 的发光方向朝向基座(4) 的 JH面, 然后再按照图 12D所示方式, 把透光条 (3) 通过板状基座 (4) 上的沟槽 (5) 固定在基座 (4) 上并从板状基座 (4) 的正 面覆盖住每一个固定孔(14)中的插件 LED灯珠(1)。 这样, 基座(4)上所有的固定孔(14) 中的插件 LED灯珠(1)就被透光条覆盖住, 这样, 所有透光条组成的图案就可以与设计图案 尽可能的一致。
然后可以参照实施例 1中的电气连接方法对驱动电源和 LED发光串之间实施电气连接。 实施例 11
如图 13所示, 当设计的线条灯具的线条比较直或者线条没有急弯, LED发光串可以用若 干贴片灯珠(10)焊在窄条状柔性电路(FPC)上实现, 这样 LED发光串的加工效率和成品率 会提高很多。 然后可以参照实施例 1和实施例 2中的方式实施。
实施例 12
如图 14所示, 可以根据基座(4)的材质和实际应用环境, 用合适的方式在板状基座(4) 上加工出不通透的沟槽(5), 比如如图 14B、 14C和 14D所示的结构。 其中, 图 14C的结构可 以用相关注塑或冲压等模具方式实现, 也可以是用两条适宜宽度的条形板以适当的间距并按 照设计的线条图案垂直固定在板状基座 (4) 上, 构成带有不通透沟槽(5) 的板状基座 (4), 其中, 两条垂直于板状基座 (4) 的条形板之间的间距就是沟槽 (5) 的宽度, 条形板的宽度 就是沟槽(5) 的高度, 并且条形板具有折弯特性; 图 14D的结构可以用注塑或冲压等模具的 方式实现。
沟槽(5)的形状和尺寸应以能夹固住嵌有 LED发光串的透光条(3)为宜。 然后先把 LED 发光串中的贴片 LED灯珠(10)嵌入到透光条(3) 中, 然后按照实施例 1中所述的实施方式 把所有 LED灯珠串接到相应的驱动电源上, 连接导线可以顺着沟槽(5) 的底部走线, 也可以 在沟槽(5)底部设置若干出线孔透过基座背面,导线通过出线孔连接 LED发光串与驱动电源。 然后把嵌有 LED发光串的透光条 (3) 从基座正面嵌入沟槽 (5) 中, 其余实施步骤可以参照 实施例 1。
本实施例中所述的 LED发光串可以为图 1中所示的各种类型。
实施例 13
如图 1所示的几种其他的 LED发光串以及如图 2所示几种结构的透光条(3)可以参照上 述相应的实施例中所述的相应方法构成各种 LED线条灯具。

Claims

WO 2013/023436 权利要求书 PCT/CN2012/001073 、 一种 LED线条灯具, 其特征是: 灯具由基座、 若干 LED发光串、 若干透光条以及若干驱 动电源组成, 其中, 基座是透光条的载体, 基座上设有若干宽度适宜的沟槽或若干固定 孔, 一个 LED线条灯具可以有多个基座构成; LED发光串是由一串根据相应的电气原理 相互连接的若干 LED光源构成; 透光条由具备较好的透光功能或散光、 均光功能的材料 制成; 透光条的正面位于基座的正面; LED 发光串可以嵌入透光条中或者尽量靠近或紧 贴于透光条背面的表面上, 也可以通过基座上的固定孔固定在基座上并被透光条覆盖, LED光源的发光方向朝着透光条的正面; 透光条嵌入基座上的沟槽中从而固定在基座上; 驱动电源与 LED发光串之间有若干导线连接。
、 根据权利要求 1所述的一种 LED线条灯具, 其特征是: 基座可以是板状或双股金属丝或 条状 U型槽等结构, 基座上的沟槽可以是不通透的, 也可以是通透的, 沟槽可以是连续 的, 沟槽也可以是不连续的, 沟槽不连续的部分可以用连续的透光条覆盖。
、 根据权利要求 1所述的一种 LED线条灯具, 其特征是: 透光条和 LED发光串可以做成一 体的, 透光条和 LED发光串还可以做成不是一体的, 透光条背面可以带有夹槽, 也可以 不带夹槽。
、 根据权利要求 1所述的一种 LED线条灯具, 其特征是: LED发光串中的若千 LED光源之 间可以通过管脚或者通过导线或者通过窄条状柔性电路等有导电功能的载体实现相互的 电气连接。
、 根据权利要求 1所述的一种 LED线条灯具, 其特征是: 以插件 LED灯珠为 LED光源构成 的灯具, 其基座背面外露突出的若干插件 LED灯珠管脚可以向两侧折弯。
、 根据权利要求 3所述的一种 LED线条灯具, 其特征是: 透光条背面的夹槽可以是单条或 多条并列的沟状夹槽, 也可以是若干按一定密度分布的小坑状夹槽。
、 根据权利要求 4所述的一种 LED线条灯具, 其特征是: LED光源之间的电气连接的方式 可以是串联或者并联或者串并混联等连接方式。
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Publication number Priority date Publication date Assignee Title
CN104061542A (zh) * 2014-06-30 2014-09-24 昆山博文照明科技有限公司 一种装饰灯用灯组件
ES2604161A1 (es) * 2016-04-29 2017-03-03 Ohmio Servicios Integrales, S.L. Procedimiento y dispositivo para el encapsulado de una tira de leds, así como, dicha tira de leds encapsulada

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