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WO2013001126A1 - Acylation method for producing food and/or pharmaceutical compounds using fungal sterol esterases - Google Patents

Acylation method for producing food and/or pharmaceutical compounds using fungal sterol esterases Download PDF

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Publication number
WO2013001126A1
WO2013001126A1 PCT/ES2012/070473 ES2012070473W WO2013001126A1 WO 2013001126 A1 WO2013001126 A1 WO 2013001126A1 ES 2012070473 W ES2012070473 W ES 2012070473W WO 2013001126 A1 WO2013001126 A1 WO 2013001126A1
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WIPO (PCT)
Prior art keywords
acylation
phytosterols
saturated derivatives
saturated
enzyme
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PCT/ES2012/070473
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Spanish (es)
French (fr)
Inventor
Víctor BARBA CEDILLO
Alicia PRIETO ORZANCO
Ángel T. MARTÍNEZ FERRER
María Jesús MARTÍNEZ FERNÁNDEZ
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Consejo Superior De Investigaciones Científicas (Csic)
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Publication of WO2013001126A1 publication Critical patent/WO2013001126A1/en

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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07JSTEROIDS
    • C07J9/00Normal steroids containing carbon, hydrogen, halogen or oxygen substituted in position 17 beta by a chain of more than two carbon atoms, e.g. cholane, cholestane, coprostane
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/10Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
    • A23L33/105Plant extracts, their artificial duplicates or their derivatives
    • A23L33/11Plant sterols or derivatives thereof, e.g. phytosterols
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/56Compounds containing cyclopenta[a]hydrophenanthrene ring systems; Derivatives thereof, e.g. steroids
    • A61K31/575Compounds containing cyclopenta[a]hydrophenanthrene ring systems; Derivatives thereof, e.g. steroids substituted in position 17 beta by a chain of three or more carbon atoms, e.g. cholane, cholestane, ergosterol, sitosterol
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07JSTEROIDS
    • C07J9/00Normal steroids containing carbon, hydrogen, halogen or oxygen substituted in position 17 beta by a chain of more than two carbon atoms, e.g. cholane, cholestane, coprostane
    • C07J9/005Normal steroids containing carbon, hydrogen, halogen or oxygen substituted in position 17 beta by a chain of more than two carbon atoms, e.g. cholane, cholestane, coprostane containing a carboxylic function directly attached or attached by a chain containing only carbon atoms to the cyclopenta[a]hydrophenanthrene skeleton
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P33/00Preparation of steroids
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12YENZYMES
    • C12Y301/00Hydrolases acting on ester bonds (3.1)
    • C12Y301/01Carboxylic ester hydrolases (3.1.1)
    • C12Y301/01011Pectinesterase (3.1.1.11)

Definitions

  • the invention is directed mainly to the sector of the food industry, although also to the sector of the nutraceutical industry, recently called “medical nutraceuticals”.
  • esters of plant sterols (phytosterols) or saturated derivatives thereof (phytostanols) by acylation reactions of phytosterols or phytostanols respectively with fatty acids, both in the form of free acid and in the form of ester
  • iii) contributing to the prevention of atherosclerosis thanks to the regulatory role of cholesterol absorption of esters of phytosterols and phytostanol esters
  • iv) introduce a biotechnological process and more specifically a biocatalyst (enzyme) for the synthesis of these compounds.
  • LDL low density lipoprotein
  • Lipases (EC 3.1.1.3), especially those produced by microorganisms, are undoubtedly the ones most frequently used for biotechnological purposes in synthesis reactions.
  • sterol esterases There are other enzymes called sterol esterases (EC 3.1.1.13) that are also capable of mediating synthesis reactions under the right conditions.
  • sterol esterases EC 3.1.1.13
  • sterol esterases EC 3.1.1.13
  • human origin Lis and Senior. Bile salt activation of human cholesterol esterase does not require protein dimerisation.
  • FEBS Letters 405: 369-372. 1997 Ikeda et al. Cholesterol esterase accelerates intestinal cholesterol absorption Biochimica et Biophysica Acta (BBA) - General Subjects 1571: 34-44. 2002; Brown et al. Plant sterol and stanol substrate specificity of pancreatic cholesterol esterase.
  • BBA Brown et al. Plant sterol and stanol substrate specificity of pancreatic cholesterol esterase. The Journal of Nutritional Biochemistry 21: 736-740. 2010).
  • Candida rugosa yeast Bosset and Pandey.
  • Candida rugosa lipases Molecular biology and versatility in biotechnology. Yeast 14: 1069-1087. 1998; Tenkanen et al. Hydrolysis of steryl esters by a lipase (Lip 3) from Candida rugosa. Applied Microbiology and Biotechnology 60: 120-127. 2002; Dominguez de Mar ⁇ a et al. Understanding Candida rugosa lipases: An overview. Biotechnology Advances 24: 180 -196. 2003; López et al.
  • Trichoderma sp. AS59 capable of synthesizing ester esters although little is mentioned about it in the published work (Maeda et al. Characterization of novel cholesterol esterase from Trichoderma sp AS59 with high ability to synthesize steryl esters. Journal of Bioscience and Bioengineering 105: 341-349. 2008).
  • the main differentiating characteristics of our invention would be the ability of the sphrase esterase of the fungus Ophiostoma piceae, both native and recombinant, to catalyze with high performance acylation reactions of phytosterols and saturated derivatives of these with free fatty acids or in the form of an ester.
  • our invention allows to obtain a yield of about 90% for direct acylation reactions with fatty acids, for example, lauric acid in the presence of different organic solvents, in the presence and / or absence of water, at a temperature between 24 and 35 ° C, preferably at 28 ° C, in short reaction times of 4-24 hours, and using quantities of the order of milligrams of lyophilized crude without any prior stabilization and / or immobilization process in which the enzyme subject to the The invention is the only one with sterol esterase activity, unlike what happens in commercial preparations of C. rugosa, which contain a mixture of different isoenzymes with different specificities (some more sterol esterase type and others more lipases).
  • C. rugosa makes a non-universal use of the genetic code and this makes it difficult to express enzymes of this yeast in heterologous expression systems (Brocea et al. Design, total synthesis, and fuctional overexpression of the Candida rugosa lipl gene coding for a major industrial lipase Protein Sci. 7: 1415-1422. 1998). DESCRIPTION OF THE INVENTION
  • a first object of the present invention is a method of acylation of free phytosterols or saturated derivatives thereof, also called phytostanols, with an acylation agent selected from the group consisting of free fatty acid and fatty acid ester, catalyzed by a sterol esterase enzyme, characterized in that process because it comprises an acylation reaction in the presence of a biocatalyst.
  • the biocatalyst is a sterol esterase produced by fungi of the genus Ophiosotoma.
  • the acylation reaction comprised in the process of the present invention is a direct acylation reaction where the phytosterol or phytostanol reacts with an acylation agent that is a free fatty acid in the presence of a sterol esterase produced. by fungi of the genus Ophiosotoma.
  • the acylation reaction comprised in the process of the present invention is a transesterification reaction where the phytosterol or phytostanol reacts with an acylation agent which is a fatty acid ester (FAE) selected from the group consisting of methyl ester, ethyl ester, n-propyl ester, isopropyl ester, butyl ester, as well as fatty acid esters with more complex alcohols such as sorbitol, glycerol or other alcohols that can be used in the food sector, in the presence of a Sterol esterase produced by fungi of the genus Ophiosotoma.
  • the acylating agent may be a fatty acid ester selected from the group consisting of methyl ester and ethyl ester.
  • sterol esterase enzyme refers to an amino acid sequence of the sterol esterase enzyme encoded by the sterol esterase gene. Said enzyme is extracellular and can be native when it is expressed in the original organism (although when it is extracellular it has lost the signal peptide and speaks of mature protein) or recombinant if the complete protein sequence or the mature protein sequence is expressed in another organism.
  • said sterol esterase gene can be obtained from fungi of the species O. piceae.
  • said sterol esterase gene can be obtained from a clone of a library in which the sterol esterase gene can be found in a phage, cosmid, plasmid, or artificial chromosome (BAC or YAC) employed to generate this library.
  • BAC or YAC artificial chromosome
  • said sterol esterase gene can be obtained from a gene vector in which the sterol esterase gene sequence had previously been cloned and, likewise, any DNA fragment or cDNA (since the gene lacks of introns) from a process of directed evolution and / or directed mutagenesis of the sterol esterase gene of O. piceae independently of the host used.
  • the sterol esterase enzyme is characterized by having high sequence identity (at least 40-95%, or 60-95%) with the sterol esterase gene sequence of O. piceae.
  • said homology is greater in the substrate binding area of the enzyme, as is preferably the case with the enzymes of Candida rugosa LIP2 and LIP3.
  • the sterol esterase enzyme is obtained from Candida rugosa, ie the LIP2 and / or LIP 3 isoenzymes.
  • Candida rugosa enzymes with sterol esterase activity can be obtained from commercial preparations, as mentioned. previously, marketed by Sigma and Amano.
  • the term "sterol esterase gene” refers to a nucleotide sequence, DNA, which encodes the sterol esterase enzyme of O. piceae and identified by SEQ. ID No: 1
  • the native form of the enzyme sterol esterase is the complete amino acid sequence of the protein encoded by the sterol esterase gene of O. piceae, including the signal peptide (SEQ. ID No: 2).
  • the mature form of the sterol esterase enzyme is the amino acid sequence encoded by the sterol esterase gene, not including the signal peptide (SEQ ID No: 3), and is identified with SEQ ID No: 4.
  • native enzyme as the mature form, without signal peptide, to differentiate it from recombinant forms.
  • the mature amino acid sequence encoded by the sterol esterase gene is expressed in P. pastoris yeast using as a signal peptide the prepropeptide of the Saccharomyces cerevisiae ⁇ factor.
  • the cloning process performed in the expression vector pPIC9; as well as, post-translational processing of said signal peptide results in a mature recombinant protein with a modified N-terminal end relative to that of the mature native protein, as will be discussed later.
  • the recombinant sterol esterase enzyme exhibits modifications in its amino acid sequence as a consequence of i) its heterologous expression in organisms commonly used for the industrial production of enzymes, as an organism selected from the group consisting of Escherichia coli, Saccharomyces cerevisiae, P. pastoris, Hansenula polymorpha, Yarrowia lipolytica, Aspergillus nidulans, Aspergillus niger and Trichoderma reesei and / or ii) of a process of directed mutagenesis and rational design, or directed evolution of the sterol esterase gene, in both cases followed of its expression in suitable hosts such as E. coli, S. cerevisiae or P. pastoris.
  • heterologous expression and “heterologous gene” refer to the introduction of a foreign gene (heterologous) into an organism in order to modify its genetic material and expression products.
  • a method for the heterologous expression of the sterol esterase gene is protected in the present invention. Said method includes i) PC amplification of the sequence encoding the sterol esterase enzyme, ii) the introduction of the sterol esterase gene into a cloning and / or expression vector; and iii) its heterologous expression in any of the organisms used for the industrial production of enzymes mentioned above.
  • said organism is a methylotrophic yeast, preferably P. pastoris.
  • the recombinant form of the sterol esterase enzyme obtained by the heterologous expression of the sterol esterase gene presents as a modification between 6-8 new amino acids at the N-terminal end. , added on the amino acid sequence of the mature native protein, due to i) the cloning process in the integrative plasmid (pPIC9) used to transform P.
  • YVEF 4 amino acids
  • the Not ⁇ enzyme (GCGGCCGC) was used for cloning by the 3 'end, and ii) the post-translational misprocessing of the recombinant protein to eliminate the signal peptide (pre-propeptide of the Saccharomyces cerevisiae ⁇ factor), which It is responsible for the incorporation into the sequence of two or four more amino acids (EA or EAEA). Therefore, two forms of recombinant protein can be obtained, one with 6 and the other with 8 amino acids, identified with SEQ ID No: 5 and SEQ ID No: 6, respectively.
  • the restriction targets could be any that form part of the multiple cloning site of the vector used, and this will in turn depend on the producing organism.
  • the chosen targets will not be part of the sequence of the sterol esterase gene and it will be ensured that the modifications arising at the N-terminal end of the protein, as a consequence of the cloning process, are the minimum possible, always assuming a correct processing of the signal peptide that is used.
  • the term "primer" or first refers to short nucleotide sequences that may comprise: i) the sequence of the signal peptide of the mature sterol esterase of O. piceae or the N-terminal sequence of the mature protein identified with SEQ ID No: 7 and ii) those based on the 3 'end of the native enzyme gene identified with SEQ ID No: 8; as well as iii) those derived from them if modified DNAs resulting from obtaining variants of the protein after a process of directed evolution and / or directed mutagenesis are used as template. It also refers to any type of primers that include the above characteristics along with any other modifications introduced in the protein sequence, such as histidine N or C terminal tails, etc.
  • cloning vector means those DNA molecules originating from a virus, bacteria, or cells of a higher organism into which another DNA fragment can be integrated, without losing the capacity for self-replication.
  • the "vectors” introduce foreign DNA into a host cell, where it can reproduce in large quantities. Examples: plasmids, cosmids and artificial yeast chromosomes.
  • expression vector is understood as those small plasmids containing a multiple cloning site flanked by one or two promoter sequences. These promoters are required to express the DNA fragments inserted at the multiple cloning site.
  • the acylation process of free phytosterols or saturated derivatives thereof of the present invention can be catalyzed by the said sterol esterase enzyme in its native form encoded by the sterol esterase gene of a fungus of the genus Ophiostoma, more preferably of the O. piceae species.
  • the acylation process of free phytosterols or saturated derivatives thereof of the present invention can be catalyzed by a recombinant enzyme originally produced by a fungus of the genus Ophiostoma, more preferably of the species O piceae. Even more preferably, the recombinant enzyme used in the process of the present invention can be expressed in P.
  • the recombinant enzyme has a modified N-terminal end whose sequences are SEQ ID No: 5 and SEQ ID No: 6
  • the activity of the enzymes used in the process of the present invention are compared with the enzyme of Candida rugosa marketed by Sigma (lipase type VII). It is important to highlight that some lipase-type enzymes, although they can carry out direct esterification reactions, perform the synthesis of phytosteric esters preferably by means of transesterification reactions of the substrates because many of them present steric impediments that hinder the development of esterification reactions Direct (Kirk and Christensen. Upases from Candida Antarctica: unique biocatalysts from a unique origin.
  • piceae enzyme can catalyze direct acylation reactions between phytosterols and / or its saturated derivatives, and a free fatty acid. This is done, as described with the commercial enzyme of C. rugosa (Norinobu et al., 2003; Vu et al., Supra; Villeneuve et al., Supra; Teixeira et al., Supra), by esterification direct from alcohol, alcohol meaning any sterol and / or stanol present in the mixture of phytosterols and / or phytostanols. It should be noted that the yields obtained with C. rugosa enzymatic preparations in the production of these compounds by direct acylation reactions are higher than in transesterification reactions (Villeneuve et al., Supra).
  • Examples of the present patent application include direct esterification reactions that have been performed with both the native and recombinant O. piceae sterol esterase, and with the commercialized enzyme of C. rugosa that contains sterol esterase activity (it has LIP3 ).
  • the results obtained indicate that although the percentage of esterification achieved with the enzymes of O. piceae and C. rugosa is similar, in the case of phytosterols, smaller doses of enzyme and shorter reaction times with the enzyme are required. from O. piceae.
  • These direct esterification reactions could probably also take place using other sterol microbial esterases that exhibit high sequence identity, preferably 40-60%, with that of O.
  • b% acylation expressed as the percentage (mM) of conversion of phytosterols to their esterified form in reactions with isooctane using a 1: 1 molar ratio phytosterols: lauric acid and developed at 28 ° C, 15h.
  • Stabilized enzymes were prepared by adding sorbitan mono-stearate or other sugar esters to the crude enzymes, according to W099 / 15689. Immobilized enzymes, stabilized or not, were prepared according to the same patent.
  • phytosterols or saturated derivatives thereof, also called phytostanols used in the process of the present invention they can be obtained from virtually any plant source, for example, soy, corn, sunflower, rapeseed, legumes, nuts, fruits and vegetables; as well as agricultural waste. With respect to the latter, and taking into account the industrial concept of biorefinery, lignocellulosic materials that are currently contemplated for the production of second generation ethanol, such as cereal straw, pruning waste, etc., could be used.
  • the phytosterols used as the starting product originate from soybeans.
  • the phytosterols used in the process of the present invention can be any known phytosterol or phytosterol derivative, as well as mixtures thereof.
  • the process of the present invention comprises acylation of phytosterols selected from the group consisting of ⁇ -sitosterol, stigmasterol, campesterol, brasicasterol and any derivative or mixture thereof.
  • the phytosterols used in the process of the present invention are a mixture comprising, with respect to the total weight of the mixture, 55% ⁇ -sitosterol, 10% stigmasterol, 29% campesterol and 6% brasicasterol .
  • the phytosterols used as the starting product comprise, with respect to the total weight of the mixture, 70% by weight of ⁇ -sitosterol, at least 10% by weight of campesterol and at least 10% by weight of stigmasterol, since this composition has proven to be highly effective in lowering plasma cholesterol levels due to some type of synergistic effect between the different phytosterols present as described in patent application PCT / CA95 / 00555 and which is included in US Patent 6,087,353 (Stewart et al., 2000).
  • the process of the present invention comprises acylation of phytostanols selected from the group consisting of sitoestanol, campestanol, brasicastanol and any derivative or mixture thereof. More preferably, phytostanol used comprises a minimum of 95% of sitoestanol, compound also known as stigmastanol, and is a commercially available product.
  • the process of the present invention allows the synthesis of phytosteric fatty acid esters or saturated derivatives thereof, where the acylation agent is selected from the group consisting of free fatty acid and acid ester fatty, and can be saturated, monounsaturated or polyunsaturated, of variable chain length, preferably the fatty acid chain comprises between 6 and 18 carbon atoms. More specifically, the acylation agent is a saturated medium chain length (MCFA) acid, such as caproic (C6), caprylic (C8), capric (CIO) and lauric (C12), being especially preferably that the free fatty acid used in the process described in the present patent application be dodecanoic acid (lauric acid).
  • MCFA saturated medium chain length
  • Lauric acid is a medium-chain fatty acid found naturally in tropical oils such as coconut oil and palm kernel oil, as well as in cow's and goat's milk. It is perfectly metabolizable by the body and its consumption in adequate amounts does not represent a risk of toxicity according to studies in rats (Fitzhugh et al. Oral toxicities of lauric acid and certain lauric acid derivatives. Toxicology and Applied Pharmacology 2: 59-67. 1960) . Considering the total cholesterol / HDL cholesterol ratio as a marker of the risk of cardiovascular disease, it seems that, unlike other fatty acids studied, lauric acid would decrease this ratio more as a result of the increase in HDL cholesterol or "good cholesterol.”"(Mensink et al.
  • the acylating agent may be a C18 monounsaturated free fatty acid or one of its esters, which may be selected from the group consisting of oleic acid and methyl oleate.
  • the oleic acid esters obtained by the acylation process of the present invention will generally be more soluble than those of lauric acid which would facilitate their incorporation into foods and therefore their bioavailability. This would favor a greater effect in terms of reducing cholesterol absorption at the intestinal level.
  • being oleic acid an unsaturated fatty acid of the omega-9 series ( ⁇ -9) exerts a much more beneficial action on the cardivascular system than lauric acid.
  • the molar ratio of acylation phytosteric acid or acylation phytosteric acid may preferably comprise values between 1: 1 and 1: 6.
  • this acylating agent is a free fatty acid and the process of the invention comprises a direct acylation reaction.
  • the sterol esterase enzyme produced by fungi of the genus Ophiostoma preferably of the species O. piceae, more preferably one of its natural or recombinant variants, can be used in the acylation process of Phytosterols or saturated derivatives thereof described in the present patent application in the form of enzymatic crude produced as a result of fungus culture.
  • the sterol esterase enzyme produced by fungi of the genus Ophiostoma preferably of the species O.
  • piceae more preferably one of its native or recombinant variants, can be used in the acylation process of Phytosterols or saturated derivatives thereof described in the present patent application after being purified by a chromatographic method, preferably by hydrophobic interaction chromatography, specifically Hi-Trap Octyl FF (GE Healthcare).
  • the sterol esterase enzyme used in the process of acylation of phytosterols or saturated derivatives thereof of the present invention can be used in a dose comprising between 1.5 and 12 U / mL of reaction, more preferably between 3 and 6 U / mL.
  • acylation procedure described in the present patent application provides the use of biocatalysts, sterol esterases, as lyophilized crude oils without any prior stabilization and / or immobilization process perfectly functional and stable, and in which the enzyme of interest is the majority and unique in its activity unlike what happens with commercial preparation.
  • the use of "high" doses of biocatalyst corresponds to milligrams of lyophilized crude and is sufficient to obtain high percentages of acylation, preferably 90% when the process comprises a direct acylation reaction using a free fatty acid.
  • the acylation process of phytosterols or saturated derivatives thereof with an acylating agent preferably a free fatty acid, catalyzed by a sterol esterase enzyme produced by fungi of the genus Ophiostoma, preferably of the native or recombinant O. piceae species, as described in the present patent application
  • an acylating agent preferably a free fatty acid
  • a sterol esterase enzyme produced by fungi of the genus Ophiostoma preferably of the native or recombinant O. piceae species, as described in the present patent application
  • an organic or biphasic single phase system comprising a mixture of organic solvent and water.
  • the system is biphasic it comprises 10% water.
  • the organic solvent comprised in said single-phase or two-phase system in particular with 10% water, can be selected from the group consisting of isooctane, n-hexane and toluene.
  • the use of isooctane or n-hexane is optimal catalytically and environmentally compared to the use of toluene.
  • the use of biphasic systems, in the presence of water results in high percentages of acylation with isooctane and n-hexane, and are preferable to monophasics in terms of future prospects.
  • these types of systems are attractive from an industrial point of view as they make separation and recovery processes much more efficient and demand less energy.
  • the process of acylation of phytosterols or saturated derivatives thereof with an acylation agent preferably a free fatty acid, catalyzed by a sterol esterase enzyme produced by fungi of the genus Ophiostoma, preferably of the native or recombinant O. piceae species, as described in the present patent application can take place between 24 and 35 ° C, more preferably between 27 and 29 ° C, it being especially preferred that the acylation reaction takes place at 28 ° C.
  • the process of the present invention provides an enzymatic acylation process that develops at low temperatures, preferably at 28 ° C, with the consequent energy savings.
  • the process of the present invention allows obtaining high acylation percentages in short reaction times, preferably between 4-24 hours, with 4 hours the yields obtained are already around 50% depending on the enzyme and the solvent employed.
  • the acylation process of free phytosterols with an acylation agent catalyzed by a sterol esterase enzyme comprising an acylation reaction in the presence of a sterol esterase produced by fungi of the genus Ophiostoma, and in particular by the species O.
  • piceae, native or recombinant may comprise: a) the plant phytosterols used are selected from the group consisting of ⁇ -sitosterol, stigmasterol, campesterol, brasicasterol and any derivative or mixture thereof;
  • the acylating agent is selected from the group consisting of free fatty acid and fatty acid ester, is saturated or unsaturated, and of chain length between 6 and 18 carbon atoms, preferably being free fatty acid;
  • the sterol esterase used as a catalyst is an enzymatic crude produced as a result of the fungus culture
  • reaction takes place in an organic or biphasic single phase system comprising a mixture of organic solvent and water;
  • the acylation process of free phytosterols with an acylation agent catalyzed by a sterol esterase enzyme comprising an acylation reaction in the presence of a sterol esterase produced by fungi of the genus Ophiostoma, and in particular by the species Native or recombinant piceae, as described in the present patent application may comprise: a) the phytosterols used are a mixture comprising 55% ⁇ -sitosterol, 10% stigmasterol, 29% campesterol, and 6% of brasicasterol, expressed in weight with respect to the total of the mixture;
  • the acylation agent is lauric acid
  • the proportion of lauric phytosteric acid comprises values between 1: 1 and 1: 6;
  • the sterol esterase used as a catalyst is an enzymatic crude produced as a result of the fungus culture
  • reaction proceeds in an organic single-phase system, with isooctane, n-hexane or toluene as solvents, or biphasic comprising a mixture of any of these organic solvents with 10% water;
  • the method of acylation of phytostanols of the present invention may comprise: a) the plant phytostanols used are selected from the group consisting of sitoestanol, campestanol, brasicastanol and any derivative or mixture thereof;
  • the acylating agent is selected from the group consisting of free fatty acid and fatty acid ester, is saturated or unsaturated, and of chain length between 6 and 18 carbon atoms, preferably being free fatty acid;
  • the sterol esterase used as a catalyst is an enzymatic crude produced as a result of the fungus culture
  • reaction takes place in an organic or biphasic single phase system comprising a mixture of organic solvent and water;
  • the phytosanol acylation process of the present invention may comprise:
  • the phytostanol used comprises a minimum of 95% of sitoestanol
  • the acylating agent is selected from the group consisting of lauric acid, oleic acid and methyl oleate;
  • the proportion of phytostanic acylation agent comprises values between 1: 1 and 1: 6;
  • the sterol esterase used as a catalyst is an enzymatic crude produced as a result of the fungus culture
  • reaction proceeds in an organic single-phase system, with isooctane, n-hexane or toluene as solvents, or biphasic comprising a mixture of any of these organic solvents with 10% water;
  • the substrates are in phytosterols molar proportions: acylating agent or phytostanols: acylating agent, comprised between 1: 1 and 1: 6, being preferred that the acylating agent is a free fatty acid; and the sterol esterases are applied to the synthesis reaction once they have dissolved in the organic medium of choice.
  • the reaction media is preheated in water at 100 ° C for 5-10 minutes, preferably 10 minutes. Once at room temperature, in the case of two-phase systems, water will be added in a preferred percentage 10% with respect to the volume of organic solvent and finally the enzymes will be added.
  • the reactions will preferably take place between 24-35 ° C, more preferably at a temperature of 28 ° C, with magnetic stirring at 1,200 rpm, to eliminate mass transfer barriers for the substrates (Klibanov. Improving enzymes by using them in organic solvents Nature 409: 241-246. 2001), for a preferred time between 4-96 hours, more preferably between 4 and 24 hours.
  • the concentration of the sterol esterases used preferably will be between 1.5-12 U / mL of total reaction volume, more preferably between 3-6 U / mL of total reaction volume, achieving a synthesis percentage of about 90% in the Best of cases.
  • the biocatalyst may be separated from the reaction mixture, for example by centrifugation processes, for reuse.
  • the acylation process of free phytosterols or saturated derivatives thereof with an acylating agent preferably a free fatty acid, catalyzed by a sterol esterase enzyme produced by fungi of the genus Ophiostoma, and in particular by the species O. piceae, native or recombinant, as described in the present patent application may comprise an additional step of solid powder isolation of the phytosterol ester or saturated derivatives thereof.
  • the phytosterol acylation process of the present invention may comprise:
  • the plant phytosterols used are selected from the group consisting of ⁇ -sitosterol, stigmasterol, campesterol, brasicasterol and any derivative or mixture thereof;
  • the acylating agent is selected from the group consisting of free fatty acid and fatty acid ester, is saturated or unsaturated, and of chain length between 6 and 18 carbon atoms, preferably being free fatty acid;
  • the sterol esterase used as a catalyst is an enzymatic crude produced as a result of the fungus culture
  • reaction takes place in an organic or biphasic single phase system comprising a mixture of organic solvent and water;
  • the phytosterol acylation process of the present invention may comprise:
  • the phytosterols used are a mixture comprising 55% of ⁇ -sitosterol, 10% of stigmasterol, 29% of campesterol, and 6% of brasicasterol, expressed by weight with respect to the total of the mixture;
  • the acylating agent is lauric acid
  • the proportion of lauric phytosteric acid comprises values between 1: 1 and 1: 6;
  • the sterol esterase used as a catalyst is an enzymatic crude produced as a result of the fungus culture
  • reaction proceeds in an organic single-phase system, with isooctane, n-hexane or toluene as solvents, or biphasic comprising a mixture of any of these organic solvents with 10% water;
  • the method of acylation of phytostanols of the present invention may comprise:
  • the plant phytostanols used are selected from the group consisting of sitoestanol, campestanol, brasicastanol and any derivative or mixture thereof;
  • the acylating agent is selected from the group consisting of free fatty acid and fatty acid ester, is saturated or unsaturated, and the chain length between 6 and 18 carbon atoms, preferably being free fatty acid;
  • the sterol esterase used as a catalyst is an enzymatic crude produced as a result of the fungus culture
  • reaction takes place in an organic or biphasic single phase system comprising a mixture of organic solvent and water;
  • the method of acylation of phytostanols of the present invention may comprise: a) the phytostanol used comprises a minimum of 95% of sitoestanol;
  • the acylating agent is selected from the group consisting of lauric acid, oleic acid and methyl oleate,
  • the proportion of phytostanol acylation agent comprises values between 1: 1 and 1: 6;
  • the sterol esterase used as a catalyst is an enzymatic crude produced as a result of the fungus culture
  • reaction proceeds in an organic single-phase system, with isooctane, n-hexane or toluene as solvents, or biphasic comprising a mixture of any of these organic solvents with 10% water;
  • Synthesized esters of phytosterols or saturated derivatives thereof, also called phytostanol esters, can be separated from the excess fatty acid used by different procedures, such as: i) by molecular distillation (Hirota et al. Purification of steryl esters from soybean oil deodorizer distillate, Journal of the American Oil Chemists' Society 80: 341-346. 2003) and ii) by deacidification facilitating the formation of fatty acid salts (Weber et al. Fatty acid steryl, stanyl, and steroid esters by esterification and transesterification in vacuo using Candida rugosa lipase as catalyst. Journal of Agricultural and Food Chemistry 49: 67-71. 2001).
  • the process of the present invention preferably comprises an additional step of obtaining a product in the form of solid powder with organoleptic characteristics suitable for direct incorporation into food, beverages, drugs and nutraceuticals, so that the amount of residual solvent or volatile organic impurities are within the acceptable limits proposed by the GPC guide (Guide to Good Clinical Practice) of the International Harmonization Committee (ICH) or pharmacopoeias (Grodowska and Parczewski. Organic solvents in the pharmaceutical industry. Acta Beache pharmaceutica-drug Research 67: 3-12. 2010).
  • the present invention also relates to phytosterols asters or phytostanols asters obtained by the acylation process defined in the present patent application.
  • the present invention also relates to products enriched with phytosterols esters or saturated derivatives thereof obtained by the acylation process defined in the present patent application.
  • these products can be selected from the group consisting of a food, a food preparation, a dietary supplement and a medicament.
  • the enriched product when it is a food product, it can be: i) a food belonging to the group of dairy products, ii) a food or product that does not belong to the group of milk products, being suitable for allergy sufferers to milk as for example a product derived from soybeans.
  • the administration of ester esters together with soy protein helps lower cholesterol levels further (Lin et al. I am protein enhancing the cholesterol-lowering effect of plant sterol esters in cholesterol-fed hamsters The Journal of Nutrition 134: 143-148, 2004), or iii) a product that comes from cereals or cereal mixtures such as pastry doughs and pastries.
  • the enriched product is a dietary supplement, for example food or vitamin supplement, or a medicament
  • this is a solid form suitable for oral administration, such as, for example, tablet, capsule, grajea, granule, etc.
  • the present invention also relates to the use of phytosterols esters or saturated derivatives thereof obtained by the acylation process defined in the present patent application; and of the products enriched with phytosterols esters or of the saturated derivatives thereof, object of the present invention to obtain products of food and / or pharmaceutical interest.
  • the present invention also relates to phytosterols esters or saturated derivatives thereof obtained by the acylation process defined in the present patent application; and to products enriched with phytosterols esters or saturated derivatives thereof, which are the object of the present invention for use in medicine, preferably to reduce blood plasma cholesterol levels.
  • the present invention also relates to a method for reducing blood plasma cholesterol levels comprising administering a therapeutically effective amount of phytosterols esters or saturated derivatives thereof obtained by the acylation process. defined in the present patent application; or administering a therapeutically effective amount of a product enriched with phytosterols esters or with the saturated derivatives thereof object of the present invention.
  • the acylation process of free phytosterols or saturated derivatives thereof with fatty acids catalyzed by a sterol esterase enzyme produced by fungi of the genus Ophiostoma as described in the present patent application is characterized in that the enzyme preparations can be produced in a culture medium for O. piceae, which includes a lipid compound as an inducer, and for Pichia pastoris for the production of the same enzyme in its recombinant variant.
  • the sterol esterase produced in both systems is a majority enzyme and unique in its activity in the obtained crude enzymes. Crude can be subjected to a lyophilization process and stored for months while retaining its activity.
  • the sterol esterase used in the acylation process of phytosterols or saturated derivatives thereof with fatty acids or fatty acid esters of the present invention can be any recombinant enzyme encoded in origin by the O. piceae gene.
  • the recombinant enzyme is obtained by a procedure that includes 3 steps described below: i) The amplification by PC (polymerase chain reaction) of the sequence encoding the enzyme, where said sequence corresponds to the complete (including the signal peptide) or mature (without signal peptide) sequence of the protein.
  • the templates for the PCR reaction may be any DNA fragment or cDNA containing the sequence in question as the genomic DNA of the fungus preferably, or clones of a library generated from genomic DNA or cDNA in which the acid fragment
  • the nucleic responsible for encoding the enzyme is found in any phage, cosmid, plasmid, or artificial chromosome (BAC or YAC) used to generate such a library.
  • the template used for PCR could also be any vector in which the sequence had been previously cloned and, likewise, any DNA fragment or cDNA from a process of directed evolution and / or directed mutagenesis regardless of the host employed.
  • they are primers of the amplification primers containing the sequence of the SEQ signal peptide. ID No: 3 or N-terminal of the mature protein SEQ ID No: 9 and primers based on the 3 'end of the native enzyme gene (SEQ ID No: 8); or those derived from them if modified DNA or cDNA resulting from obtaining variants of the protein as a result of a process of directed evolution and / or directed mutagenesis are used as a template.
  • any type of primers that include the above characteristics along with any other modifications introduced in the protein sequence, such as histidine N or C terminal tails, etc.
  • the present invention has its origin in previous studies on the sterol esterase of O. piceae. After a screening between different fungi, the ascomycete O. piceae was chosen for producing an enzyme capable of hydrolyzing both ester esters and triglycerides and mixtures thereof derived from hardwood or coniferous wood (Calero-Rueda et al. Production, isolation and characterization of a sterol esterase from Ophiostoma piceae, Biochim, Biophys, Acta 1599 [1-2]: 28-35, 2002; Calero-Rueda et al.
  • the maximum production of the sterol esterase of O. piceae, in a synthetic medium with glucose and mineral salts supplemented with 0.5% olive oil was obtained between 15 and 21 days of culture and activity levels were approximately 1.8 U / mL using p-nitrophenylbutyrate (pNPB) as a substrate.
  • pNPB p-nitrophenylbutyrate
  • the mature sequence (without signal peptide) of the sterol esterase of O. piceae has been used to express it in P. pastoris yeast.
  • the production of the recombinant enzyme is strongly regulated by the AOX1 promoter (alcohol oxidase 1) of the yeast that responds to the presence of methanol as an inducer.
  • the recombinant protein produced is directed and secreted into the extracellular environment thanks to the incorporation at its N-terminal end of the pre-propeptide of S. cerevisiae ⁇ factor, used for the extracellular expression of many other proteins (Crepin et al. Production and characterization of the Talaromyces stipitatus feruloyl esterase FAEC in Pichia pastoris: identification of the nucleophilic serine Protein Expression and Purification 29: 176-184. 2003; Dámaso et al.
  • recombinant sterol esterase can be further enhanced by bioreactor scaling in perfectly controlled bioprocesses, in minimal media of perfectly defined composition, and in production times not exceeding 4 days, which would facilitate its possible industrial use, to unlike what happens with the different isoenzymes of C. rugosa from which only the scaling under these conditions has been described in the recombinant LIP2 (Ferrer et al., supra).
  • the recombinant enzyme produced is mostly in the crude and can be concentrated by tangential ultrafiltration using a 5 kDa membrane and used for different applications, such as the one described in the present invention, after being lyophilized.
  • the purification of the native and recombinant enzymes was carried out according to the previously described method (Calero-Rueda et al., Supra) with minor modifications: the ultrafiltered liquid was equilibrated with 0.5 M ammonium sulfate and applied to a hydrophobic interaction cartridge Hi Trap Octyl Sepharose (GE Healthcare) balanced with the same salt concentration in 25 mM Tris-HCI, pH 7.0. The retained proteins were eluted with a decreasing linear gradient of salt in 50 minutes at a flow of 1 mL / min. Finally, the sterol esterase was eluted with a 0.2% (v / v) reduced Triton X-100 solution. Through this single step, it was possible to obtain fully purified proteins once dialyzed by ultrafiltration to remove the detergent.
  • the recombinant enzyme has the modified N-terminal end with between 6-8 new amino acids added to the native protein sequence (SEQ ID No: 5 and SEQ ID No: 6) as a consequence of i) the cloning process in the integrative plasmid used to transform P. pastoris that adds 4 amino acids (YVEF) to the end of the protein that are part of the multiple cloning site of that one, and ii) the post-translational misprocessing of the recombinant protein to eliminate the peptide signal (pre-propeptide of S. cerevisiae ⁇ factor), because of which two (more) or four (more EAEA) amino acids are incorporated into the sequence.
  • YVEF 4 amino acids
  • Fig. 1 Study of the state of aggregation of native and recombinant enzymes by analytical ultracentrifugation. Profiles obtained with the native and recombinant enzyme in aqueous solution at pH 7.0 are shown in sedimentation velocity experiments.
  • Fig. 2A Acylation of soy phytosterols with lauric acid by direct esterification reaction.
  • Gas chromatogram illustrative of the control reaction with a phytosterols: 1: 1 fatty acid in isooctane ratio after 48 hours.
  • Fig. 2B Acylation of soy phytosterols with lauric acid by direct esterification reaction.
  • Gas chromatogram illustrative of the synthesis process in reactions with a 1: 1 ratio after 48 h with any of the enzymes used in the present invention.
  • Fig. 3 Effect of different phytosterols: lauric acid on acylation by direct esterification of soy phytosterols with the acid in two-phase isooctane / water systems after 48 h of reaction.
  • Fig. 4 Effect of the enzyme dose on acylation by direct esterification of soy phytosterols with lauric acid in two-phase isooctane / water systems using excess acid after 48 h of reaction.
  • Activity values refer to the activity obtained using p-nitrophenyl butyrate as substrate at a final concentration of 1.5 mM.
  • Fig. 5 Effect of the organic solvent used in acylation by direct esterification of soy phytosterols with lauric acid in biphasic systems using excess acid after 48 h of reaction.
  • Fig. 6. Effect of different ratios lauric acid in the acylation by direct esterification of commercial sitoestanol with the acid in two-phase isooctane / water systems after 48 h of reaction.
  • Fig. 7. Effect of different ratios oleic sitoestanohácido in the acylation by direct esterification of commercial sitoestanol with the acid in two-phase isooctane / water systems after 48 h of reaction.
  • phytosterol molecules due to strong steric impediments, are difficult to acylate substrates for a large majority of lipases or sterol esterases by direct esterification reactions (Kirk et al., Supra), and are usually resorted for this reason to the development of transesterification reactions.
  • Unpurified enzyme preparations, also called raw, of the native and recombinant sterol esterase were concentrated by tangential ultrafiltration through a 5 kDa membrane, frozen at -80 ° C and subjected to a lyophilization process for 48 hours.
  • the enzymatic activity against pNPB before and after the lyophilization process did not change significantly, keeping an average activity close to 80% for the native enzyme, and 70-100% for the recombinant enzyme depending on the batch and medium of production.
  • the lyophiles were maintained at 4 ° C for more than 6 months showing great stability over time without hardly losing activity.
  • a commercial preparation (Sigma) with sterol esterase activity from C. rugosa was also used for comparisons.
  • the base reaction was the one in which the concentration of phytosterols was 10 mM, estimated as an average of the molecular weights of the species present, and in which the concentration of lauric acid was also 10 mM.
  • the reactions took place in a biphasic organic solvent / water system, specifically isooctane / water, where the amount of water corresponded to 10% of the amount of solvent used.
  • the reactions were carried out in glass tubes with screw cap and teflon gasket containing magnets for homogenization of the mixture during the reaction. Directly on the tubes the necessary amounts of each of the substrates and the organic solvent were added and vortexed.
  • the samples were analyzed by gas chromatography using GC 7890A (Agilent Technologies) equipment, equipped with split / splitless injector and backflush with restrictor, with a Supelco SPB-1 column (5m x 250 ⁇ x 0.25 ⁇ ) and ionization detector call (FID).
  • the volume of sample to be injected was 1 ⁇ .
  • Injector and detector temperatures were set at 350 ° C.
  • the column temperature was maintained at 115 ° C for 1 minute, then increased to 170 ° C at a rate of 10 ° C / min, and finally a ramp of 20 ° C / min to 350 ° C was programmed, maintaining at this temperature 1 minute.
  • the race time was about 17 minutes.
  • Figure 2 shows, by way of example, the gas chromatography monitoring of a control reaction, without enzyme, and another in which enzyme is used after 48 hours of incubation at 28 ° C.
  • the phytosterols: lauric acid ratio was 1: 1 and, where appropriate, the amount of enzyme of 6 U / mL.
  • the peak at 1.55 minutes corresponds to lauric acid
  • the peaks at 10.75; 11.00; 11.15; and 11.35 minutes correspond to the phytosterols brasicasterol, campesterol, stigmasterol and ⁇ -sitosterol respectively
  • the peaks with retention times of 14.40; 14.55; 14.65; and 14.80 minutes correspond to the phytosterols esters of lauric acid, namely, brasicasteryl laurate, campesteryl laurate, stigmasteryl laurate and ⁇ -sitosteryl laurate
  • the peak at 15.6 min corresponds to cholesteryl oleate (internal standard).
  • the native sterol esters (native OPE) and recombinant (recombinant OPE), as well as the commercialized C. rugosa (CRL), are capable of performing fatty acid acylation with any of the phytosterols in the mixture.
  • the reactions were prepared as indicated in example 1. Dose of each of the enzymes between 1.5 and 12 U / mL, activity against pNPB, were added to the reaction tubes and incubated between 4-48 hours at 28 ° C with magnetic stirring at 1,200 rpm. At different time intervals samples were obtained that were processed and analyzed as mentioned in example 1.
  • the quantifications obtained after the analyzes performed by gas chromatography show that at low doses of enzyme (1.5 U / mL) the percentage of acylation achieved with the enzymatic preparation of C. rugosa (CL) is lower than that obtained with Ophiostoma enzymes (native OPE and recombinant OPE). It is important to note that when high doses of enzyme are used, the same results are obtained with the three enzyme preparations tested.
  • the enzyme doses that have been used correspond to amounts of solid in the order of milligrams. It would also be possible to recover after the end of the reaction by filtration or centrifugation.
  • the samples were analyzed by gas chromatography using the same equipment and conditions described in the previous examples, with the exception that the injection volume was 2 ⁇ .

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Abstract

The invention relates to a method for the acylation of free phytosterols or saturated derivatives thereof with an acylation agent selected from the group consisting of a free fatty acid and a fatty acid ester, catalysed by a sterol esterase enzyme, characterised in that said method comprises an acylation reaction in the presence of a sterol esterase produced by fungi of the genus Ophiostoma, preferably of the species O. piceae. The invention also relates to esters of phytosterols or of the saturated derivatives thereof produced by the above-mentioned method. The invention further relates to a product enriched by the esters of phytosterols or of the saturated derivatives of those of the invention, selected from a food, a food preparation, a dietary supplement and a medicament, and to the use of any of these products to reduce the cholesterol levels in blood plasma.

Description

Procedimiento de acilación para la obtención de compuestos de interés alimenticio y/o farmacéutico utilizando esterol esterasas fúngicas  Acylation procedure for obtaining compounds of food and / or pharmaceutical interest using fungal sterol esterases
SECTOR DE LA TÉCNICA SECTOR OF THE TECHNIQUE
La invención va dirigida principalmente al sector de la industria alimentaria, aunque también al sector de la industria nutracéutica, recientemente denominado "nutracéutica médica". Utilizando la invención descrita es posible: i) sintetizar ésteres de esteróles vegetales (fitoesteroles) o de los derivados saturados de éstos (fitoestanoles) mediante reacciones de acilación de fitoesteroles o fitoestanoles respectivamente con ácidos grasos, tanto en forma de ácido libre como en forma de éster, ii) mejorar las propiedades de productos previamente existentes, es decir de los fitoesteroles o los fitoestanoles libres, al acilarlos para incorporarlos a alimentos, iii) contribuir a la prevención de la aterosclerosis gracias al papel regulador de la absorción del colesterol de los ésteres de fitoesteroles y los ésteres de fitoestanoles, y iv) introducir un proceso biotecnológico y más concretamente un biocatalizador (enzima) para la síntesis de estos compuestos. ESTADO DE LA TÉCNICA The invention is directed mainly to the sector of the food industry, although also to the sector of the nutraceutical industry, recently called "medical nutraceuticals". Using the described invention it is possible to: i) synthesize esters of plant sterols (phytosterols) or saturated derivatives thereof (phytostanols) by acylation reactions of phytosterols or phytostanols respectively with fatty acids, both in the form of free acid and in the form of ester, ii) improve the properties of previously existing products, that is, of phytosterols or free phytostanols, by acylating them to incorporate them into food, iii) contributing to the prevention of atherosclerosis thanks to the regulatory role of cholesterol absorption of esters of phytosterols and phytostanol esters, and iv) introduce a biotechnological process and more specifically a biocatalyst (enzyme) for the synthesis of these compounds. STATE OF THE TECHNIQUE
El ritmo de vida actual con tendencia al sedentarismo y el aumento en el consumo de grasas saturadas ha provocado que una gran parte de la población presente niveles de colesterol en suero elevados, facilitando el desarrollo de aterosclerosis, y aumentando, por ello, las probabilidades de sufrir isquemias. A esto hay que unirle aquéllas personas que presentan deficiencias a nivel del metabolismo del colesterol y padecen hipercolesterolemia. Según la Fundación Española del Corazón, desde el 1 de enero hasta el 2 de marzo de 2011 se habrían producido en el mundo 2.839.348 muertes por fallo cardiovascular. Aunque no especifican cuántas habrían sido por accidentes cerebrovasculares o ataques agudos de miocardio es fácil suponer que, en un alto porcentaje de los casos, los fallecimientos habrían sido causados por niveles altos de colesterol. Es por todo esto que el exceso de colesterol se puede considerar como una auténtica pandemia que ya en el año 2.002 causó unas 4,4 millones de muertes según la OMS. The current pace of life with a tendency to sedentary lifestyle and the increase in the consumption of saturated fats has caused a large part of the population to have elevated serum cholesterol levels, facilitating the development of atherosclerosis, and thus increasing the chances of suffer ischemia To this we must add those people who have deficiencies at the level of cholesterol metabolism and suffer from hypercholesterolemia. According to the Spanish Heart Foundation, from January 1 to March 2, 2011, 2,839,348 deaths due to cardiovascular failure would have occurred worldwide. Although they do not specify how many would have been due to strokes or acute myocardial attacks, it is easy to assume that, in a high percentage of cases, deaths would have been caused by high cholesterol levels. It is for all this that excess cholesterol can be considered as a true pandemic that in the year 2002 caused about 4.4 million deaths according to the WHO.
Los esteróles vegetales o fitoesteroles, y por extensión sus derivados saturados, también llamados fitoestanoles, tienen una estructura química común a la del colesterol, derivando del núcleo de ciclopentanoperhidrofenantreno. Sin embargo, estudios realizados en la última década han puesto de manifiesto su capacidad para disminuir los niveles de colesterol sérico de tipo LDL (lipoproteína de baja densidad) disminuyendo la probabilidad de desarrollar placas de ateroma. Aunque no se conoce en su totalidad su mecanismo de acción, algunos estudios ponen de manifiesto que podrían reducir la absorción de colesterol en el intestino, al desplazarlo de las micelas digestivas. Plant sterols or phytosterols, and by extension their saturated derivatives, also called phytostanols, have a chemical structure common to that of cholesterol, derived from the nucleus of cyclopentaneperhydrophenanthrene. However, studies conducted In the last decade they have shown their ability to lower levels of serum cholesterol of LDL (low density lipoprotein) type, decreasing the probability of developing atheroma plaques. Although its mechanism of action is not fully known, some studies show that it could reduce the absorption of cholesterol in the intestine, by displacing it from the digestive micelles.
Por tanto, el consumo de fitoesteroles y fitoestanoles podría amortiguar y ayudar a prevenir los niveles altos de colesterol en la población pero al no ser sintetizados por el organismo, han de ser incorporados en la dieta, mediante la ingestión de frutas y vegetales o de productos enriquecidos en ellos (Chen et al. Cholesterol-lowering nutraceuticals and functional foods. Journal of Agricultural and Food Chemistry 56: 8761-8773. 2008). De hecho, existen patentes como la US 7.147.859 B2 (Bruno and Falci, 2006) en la que se describen diferentes formulaciones con β-sitosterol, uno de los fitoesteroles más abundantes, entre sus componentes. Sin embargo, uno de los principales problemas para su incorporación en diferentes alimentos, principalmente derivados lácteos o de aceites vegetales, ha sido su alto punto de fusión y baja solubilidad. Una solución es esterificar los esteróles y estañóles libres con ácidos grasos de interés para aumentar su solubilidad (Thompson y Grundy. History and development of plant sterol and stanol esters for colesterol-lowring purposes. The American Journal of Cardiology 96: 3-9. 2005; Villenueve et al. Lipase-catalyzed synthesis of cañóla phytosterols oléate esters as cholesterol lowering agents. Enzyme and Microbial Technology 37: 150-155. 2005). Ha sido demostrada mayor eficacia en reducir la absorción de colesterol a nivel intestinal con una dieta suplementada con fitoesteroles esterificados que con fitoesteroles libres (Weber et al. Cholesterol-lowering food additives: lipase-catalysed preparation of phytosterol and phytostanol esters. Food Research International 35: 177-181. 2002). Uno de los primeros productos enriquecidos que comenzó a comercializarse en el año 1995 bajo la marca Benecol® es una margarina que incorpora un éster de estanol y cuyo lanzamiento al mercado fue consecuencia de la patente creada por la compañía finlandesa Raisio. Esta patente fue el punto de partida para el desarrollo de nuevos productos, así, en la patente US 6.087.353 (Stewart et al., 2000) se describe la posibilidad de hidrogenar los ésteres de fitoesteroles con el fin de mejorar aún más su solubilidad y estabilidad para poder incorporarlos a diversos tipos de productos, tales como bebidas, alimentos, nutracéuticos, etc. Cabe destacar que de los extensos estudios realizados para la evaluación de seguridad de esteróles y estañóles vegetales, con varios modelos animales e incluso celulares, a lo largo de los últimos años, ninguno ha revelado efecto adverso alguno para la salud. Por esta razón, se les considera como sustancia G AS (Generally Regarded As Safe) tanto por los organismos regulatorios estadounidenses (FDA) como por los europeos (Thompson et al., supra). Therefore, the consumption of phytosterols and phytostanols could dampen and help prevent high cholesterol levels in the population but not being synthesized by the body, they must be incorporated into the diet, by ingesting fruits and vegetables or products enriched in them (Chen et al. Cholesterol-lowering nutraceuticals and functional foods. Journal of Agricultural and Food Chemistry 56: 8761-8773. 2008). In fact, there are patents such as US 7,147,859 B2 (Bruno and Falci, 2006) in which different formulations with β-sitosterol, one of the most abundant phytosterols, among its components are described. However, one of the main problems for its incorporation in different foods, mainly dairy products or vegetable oils, has been its high melting point and low solubility. One solution is to esterify sterols and tin free with fatty acids of interest to increase their solubility (Thompson and Grundy. History and development of plant sterol and stanol esters for cholesterol-lowring purposes. The American Journal of Cardiology 96: 3-9. 2005 ; Villenueve et al. Lipase-catalyzed synthesis of cañadala phytosterols oléate esters as cholesterol lowering agents. Enzyme and Microbial Technology 37: 150-155. 2005). It has been shown to be more effective in reducing cholesterol absorption at the intestinal level with a diet supplemented with esterified phytosterols than with free phytosterols (Weber et al. Cholesterol-lowering food additives: lipase-catalysed preparation of phytosterol and phytostanol esters. Food Research International 35 : 177-181. 2002). One of the first enriched products that began to be marketed in 1995 under the Benecol ® brand is a margarine that incorporates a stanol ester and whose market launch was a consequence of the patent created by the Finnish company Raisio. This patent was the starting point for the development of new products, so in US 6,087,353 (Stewart et al., 2000) the possibility of hydrogenating phytosterol esters is described in order to further improve their solubility and stability to incorporate them into various types of products, such as beverages, foods, nutraceuticals, etc. It should be noted that of the extensive studies carried out for the safety evaluation of plant sterols and tinplates, with various animal and even cellular models, over the past few years, none has revealed any adverse health effects. For this reason, they are considered as substance G AS (Generally Regarded As Safe) by both the US regulatory agencies (FDA) and the European ones (Thompson et al., Supra).
La reacción de síntesis de estos compuestos es el punto clave para su obtención pudiendo ser ésta química o enzimática. Sin embargo, el gran gasto de energía que suponen los procesos de síntesis química, que suelen desarrollarse a altas temperaturas, junto con la formación de productos aterogénicos y citotóxicos hace que se sigan buscando catalizadores alternativos y entre ellos los biocatalizadores enzimáticos pueden tener un importante papel (Villeneuve et al., supra). The synthesis reaction of these compounds is the key point to obtain them, which may be chemical or enzymatic. However, the high energy expenditure involved in chemical synthesis processes, which usually develop at high temperatures, together with the formation of atherogenic and cytotoxic products means that alternative catalysts are still being sought and among them enzymatic biocatalysts can play an important role. (Villeneuve et al., Supra).
Las lipasas (EC 3.1.1.3), sobre todo aquéllas producidas por microorganismos, son sin duda las que se han empleado con mayor frecuencia con fines biotecnológicos en reacciones de síntesis. Lipases (EC 3.1.1.3), especially those produced by microorganisms, are undoubtedly the ones most frequently used for biotechnological purposes in synthesis reactions.
Existen otras enzimas llamadas esterol esterasas (EC 3.1.1.13) que también son capaces de mediar reacciones de síntesis en las condiciones adecuadas. Entre las esterol esterasas más estudiadas se encuentra la de origen humano (Loomes y Sénior. Bile salt activation of human cholesterol esterase does not require protein dimerisation. FEBS Letters 405: 369-372. 1997; Ikeda et al. Cholesterol esterase accelerates intestinal cholesterol absorption. Biochimica et Biophysica Acta (BBA) - General Subjects 1571: 34-44. 2002; Brown et al. Plant sterol and stanol substrate specificity of pancreatic cholesterol esterase. The Journal of Nutritional Biochemistry 21: 736-740. 2010). No existen muchas esterol esterasas microbianas descritas pero unas de las más conocidas son las isoformas LIP2 y LIP3 producidas por la levadura Candida rugosa (Benjamín y Pandey. Candida rugosa lipases: Molecular biology and versatility in biotechnology. Yeast 14: 1069-1087. 1998; Tenkanen et al. Hydrolysis of steryl esters by a lipase (Lip 3) from Candida rugosa. Applied Microbiology and Biotechnology 60: 120-127. 2002; Domínguez de María et al. Understanding Candida rugosa lipases: An overview. Biotechnology Advances 24: 180-196. 2003; López et al. Reactivity of puré Candida rugosa lipase isoenzymes (Lipl, Lip2, and Lip3) in aqueous and organic media. Influence of the isoenzymatic profile on the lipase performance in organic media. Biotechnol Progress 20: 65-73. 2004; Chang et al. Efficient production of active recombinant Candida rugosa LIP3 lipase in Pichia pastoris and biochemical characterization of purified enzyme. J. Agrie. Food Chem. 54: 5831-5838. 2006; Ferrer et al. Recombinant Candida rugosa LIP2 expression in Pichia pastoris under the control of the AOX1 promoter. Biochemical Engineering Journal 46: 271-277. 2009; Yen et al. Site-specific saturation mutagenesis on residues 132 and 450 of Candida rugosa LIP2 enhances catalytic efficieney and alters substrate specificity in various chain lengths of triglycerides and esters. Journal of Agricultural and Food Chemistry 58: 10899-10905. 2010). De hecho, existen crudos enzimáticos comercializados por Sigma (lipasa tipo VII de C. rugosa) y Amano (Lipasa AY, Amano 30) con actividad LIP3 que se han empleado en varias ocasiones para la síntesis de diferentes compuestos (Bezbradica et al. The Candida rugosa lipase catalyzed synthesis of amyl isobutyrate in organic solvent and solvent-free system: a kinetic study. Journal of Molecular Catalysis B: Enzymatic 38: 11-16. 2006; Kim y Akoh. Modeling and optimization of lipase-catalyzed synthesis of phytosteryl esters of oleic acid by response surface methodology. Food Chemistry 102: 336-342. 2007). También se han empleado otros crudos enzimáticos del hongo Aspergillus, poco caracterizados, para la síntesis de ásteres de fitoesteroles (Toke et al. Production and application of novel sterol esterases from Aspergillus strains by solid state fermentation. Journal of the American Oil Chemists' Society 84: 907-915. 2007) aunque la productividad es escasa y se requieren largos tiempos de incubación. Además, se ha descrito una enzima del hongo Trichoderma sp. AS59 capaz de sintetizar ásteres de esteróles aunque poco se menciona sobre ello en el trabajo publicado (Maeda et al. Characterization of novel cholesterol esterase from Trichoderma sp AS59 with high ability to synthesize steryl esters. Journal of Bioscience and Bioengineering 105: 341-349. 2008). There are other enzymes called sterol esterases (EC 3.1.1.13) that are also capable of mediating synthesis reactions under the right conditions. Among the most studied sterol esterases is that of human origin (Loomes and Senior. Bile salt activation of human cholesterol esterase does not require protein dimerisation. FEBS Letters 405: 369-372. 1997; Ikeda et al. Cholesterol esterase accelerates intestinal cholesterol absorption Biochimica et Biophysica Acta (BBA) - General Subjects 1571: 34-44. 2002; Brown et al. Plant sterol and stanol substrate specificity of pancreatic cholesterol esterase. The Journal of Nutritional Biochemistry 21: 736-740. 2010). There are not many sterol microbial esterases described, but some of the best known are the LIP2 and LIP3 isoforms produced by Candida rugosa yeast (Benjamin and Pandey. Candida rugosa lipases: Molecular biology and versatility in biotechnology. Yeast 14: 1069-1087. 1998; Tenkanen et al. Hydrolysis of steryl esters by a lipase (Lip 3) from Candida rugosa. Applied Microbiology and Biotechnology 60: 120-127. 2002; Dominguez de María et al. Understanding Candida rugosa lipases: An overview. Biotechnology Advances 24: 180 -196. 2003; López et al. Reactivity of mash Candida rugosa lipase isoenzymes (Lipl, Lip2, and Lip3) in aqueous and organic media. Influence of the isoenzymatic profile on the lipase performance in organic half. Biotechnol Progress 20: 65-73. 2004; Chang et al. Efficient production of active recombinant Candida rugosa LIP3 lipase in Pichia pastoris and biochemical characterization of purified enzyme. J. Agrie. Food Chem. 54: 5831-5838. 2006; Ferrer et al. Recombinant Candida rugosa LIP2 expression in Pichia pastoris under the control of the AOX1 promoter. Biochemical Engineering Journal 46: 271-277. 2009; Yen et al. Site-specific saturation mutagenesis on residues 132 and 450 of Candida rugosa LIP2 enhances catalytic efficieney and alters substrate specificity in various chain lengths of triglycerides and esters. Journal of Agricultural and Food Chemistry 58: 10899-10905. 2010). In fact, there are enzymatic crudes marketed by Sigma (lipase type VII of C. rugosa) and Amano (Lipasa AY, Amano 30) with LIP3 activity that have been used repeatedly for the synthesis of different compounds (Bezbradica et al. The Candida rugosa lipase catalyzed synthesis of amyl isobutyrate in organic solvent and solvent-free system: a kinetic study. Journal of Molecular Catalysis B: Enzymatic 38: 11-16. 2006; Kim and Akoh. Modeling and optimization of lipase-catalyzed synthesis of phytosteryl esters of oleic acid by response surface methodology. Food Chemistry 102: 336-342. 2007). Other enzymatic crude oils of the Aspergillus fungus, which are poorly characterized, have been used for the synthesis of phytosteric esters (Toke et al. Production and application of novel sterol esterases from Aspergillus strains by solid state fermentation. Journal of the American Oil Chemists' Society 84 : 907-915, 2007) although productivity is low and long incubation times are required. In addition, an enzyme of the fungus Trichoderma sp. AS59 capable of synthesizing ester esters although little is mentioned about it in the published work (Maeda et al. Characterization of novel cholesterol esterase from Trichoderma sp AS59 with high ability to synthesize steryl esters. Journal of Bioscience and Bioengineering 105: 341-349. 2008).
Dentro de las reacciones enzimáticas que se emplean para la síntesis de ásteres de esteróles vegetales éstas pueden transcurrir mediante: i) Transesterificación tal y como se describe en la patente US 2004/0105931 Al (Basheer and Plat, 2004), donde se emplean lipasas comerciales, en presencia de estabilizantes y/o inmovilizadas, y a altas temperaturas de reacción (60 °C). En este caso las reacciones transcurren in situ por lo que los alimentos enriquecidos en este tipo de compuestos estarían limitados a aquéllos que entre sus constituyentes contuvieran de forma natural triglicéridos como moléculas "donadoras" del grupo acilo; es decir, del ácido graso. En concreto, serían susceptibles de enriquecimiento derivados lácteos como la mantequilla, los yogures y los quesos o aceites de diverso origen (oliva, girasol, colza, etc). Esto supone un problema en el caso de aquellas personas alérgicas a la leche y sus derivados o para vegetarianos estrictos (veganos) que no podrían beneficiarse de este tipo de productos. ii) Por contraste, en otros trabajos y patentes se describe la obtención de estos compuestos mediante esterificación directa de fitoesteroles con ácidos grasos, en diferentes condiciones experimentales empleando como biocatalizador preparados enzimáticos comerciales de C. rugosa. Concretamente, en lo referente al empleo de esta enzima para la síntesis de esta clase de compuestos, las reacciones se desarrollan a temperaturas de entre 30 y 60 °C, con tiempos de reacción de entre 24 y 72 horas obteniendo rendimientos que oscilan entre el 40 y el 90%, aunque estos resultados dependen del donador de grupos acilo, del tipo de solvente empleado, y de la presencia o no de agua en el medio de reacción (Norinobu et al., 2003; Vu et al. Lipase-catalyzed production of phytosteryl esters and their crystallization behavior in corn oil. Food Research International 37: 175-180. 2004; Villeneuve et al., supra; Teixeira et al. Production of steryl esters from vegetable oil deodorizer distillates by enzymatic esterification. Industrial & Engineering Chemistry Research 50: 2865-2875. 2011). Within the enzymatic reactions that are used for the synthesis of esters of plant sterols, these can proceed through: i) Transesterification as described in US Patent 2004/0105931 Al (Basheer and Plat, 2004), where commercial lipases are used , in the presence of stabilizers and / or immobilized, and at high reaction temperatures (60 ° C). In this case the reactions take place in situ so that the foods enriched in this type of compounds would be limited to those that among their constituents naturally contained triglycerides as "donor" molecules of the acyl group; that is, fatty acid. In particular, dairy derivatives such as butter, yogurts and foods would be susceptible to enrichment. cheeses or oils of diverse origin (olive, sunflower, rapeseed, etc). This is a problem in the case of those allergic to milk and its derivatives or for strict vegetarians (vegans) who could not benefit from this type of products. ii) By contrast, other works and patents describe the obtaining of these compounds by direct esterification of phytosterols with fatty acids, under different experimental conditions using commercial enzymatic preparations of C. rugosa as biocatalyst. Specifically, in relation to the use of this enzyme for the synthesis of this class of compounds, the reactions take place at temperatures between 30 and 60 ° C, with reaction times between 24 and 72 hours obtaining yields ranging from 40 and 90%, although these results depend on the acyl group donor, the type of solvent used, and the presence or absence of water in the reaction medium (Norinobu et al., 2003; Vu et al. Lipase-catalyzed production of phytosteryl esters and their crystallization behavior in corn oil. Food Research International 37: 175-180. 2004; Villeneuve et al., supra; Teixeira et al. Production of steryl esters from vegetable oil deodorizer distillates by enzymatic esterification. Industrial & Engineering Chemistry Research 50: 2865-2875. 2011).
Considerando los resultados expuestos en los trabajos y patentes mencionados, las principales características diferenciadoras de nuestra invención serían la capacidad de la esterol esterasa del hongo Ophiostoma piceae, tanto nativa como recombinante, de catalizar con alto rendimiento reacciones de acilación de fitoesteroles y de los derivados saturados de éstos con ácidos grasos libres o en forma de éster. Preferiblemente, nuestra invención permite obtener un rendimiento alrededor de 90% para reacciones de acilación directas con ácidos grasos, por ejemplo, ácido laúrico en presencia de diferentes solventes orgánicos, en presencia y/o ausencia de agua, a una temperatura de entre 24 y 35 °C, preferiblemente a 28 °C, en tiempos cortos de reacción de 4-24 horas, y empleando cantidades del orden de miligramos de crudos liofilizados sin ningún tipo de proceso previo de estabilización y/o inmovilización en los que la enzima objeto de la invención es la única con actividad esterol esterasa, a diferencia de lo que ocurre en las preparaciones comerciales de C. rugosa, que contienen una mezcla de diferentes isoenzimas con diferentes especificidades (unas más de tipo esterol esterasa y otras más lipasas). Precisamente, debido a la dificultad existente para separar mediante técnicas cromatográficas estas isoenzimas de C. rugosa, sería aconsejable obtener las diferentes variantes recombinantes para su aplicación industrial. Sin embargo, a diferencia de O. piceae, C. rugosa hace un uso no universal del código genético y esto dificulta la expresión de enzimas de esta levadura en sistemas de expresión heteróloga (Brocea et al. Design, total synthesis, and fuctional overexpression of the Candida rugosa lipl gene coding for a major industrial lipase. Protein Sci. 7: 1415-1422. 1998). DESCRIPCIÓN DE LA INVENCIÓN Considering the results set forth in the works and patents mentioned, the main differentiating characteristics of our invention would be the ability of the sphrase esterase of the fungus Ophiostoma piceae, both native and recombinant, to catalyze with high performance acylation reactions of phytosterols and saturated derivatives of these with free fatty acids or in the form of an ester. Preferably, our invention allows to obtain a yield of about 90% for direct acylation reactions with fatty acids, for example, lauric acid in the presence of different organic solvents, in the presence and / or absence of water, at a temperature between 24 and 35 ° C, preferably at 28 ° C, in short reaction times of 4-24 hours, and using quantities of the order of milligrams of lyophilized crude without any prior stabilization and / or immobilization process in which the enzyme subject to the The invention is the only one with sterol esterase activity, unlike what happens in commercial preparations of C. rugosa, which contain a mixture of different isoenzymes with different specificities (some more sterol esterase type and others more lipases). Precisely, due to the difficulty in separating these isoenzymes from C. rugosa by chromatographic techniques, it would be advisable to obtain the different recombinant variants for their industrial application. However, to Unlike O. piceae, C. rugosa makes a non-universal use of the genetic code and this makes it difficult to express enzymes of this yeast in heterologous expression systems (Brocea et al. Design, total synthesis, and fuctional overexpression of the Candida rugosa lipl gene coding for a major industrial lipase Protein Sci. 7: 1415-1422. 1998). DESCRIPTION OF THE INVENTION
Un primer objeto de la presente invención es un procedimiento de acilacion de fitoesteroles libres o de los derivados saturados de éstos, también llamados fitoestanoles, con un agente de acilacion seleccionado del grupo que consiste en ácido graso libre y éster de ácido graso, catalizado por una enzima esterol esterasa, caracterizado dicho procedimiento porque comprende una reacción de acilacion en presencia de un biocatalizador. Preferentemente el biocatalizador es una esterol esterasa producida por hongos del género Ophiosotoma. A first object of the present invention is a method of acylation of free phytosterols or saturated derivatives thereof, also called phytostanols, with an acylation agent selected from the group consisting of free fatty acid and fatty acid ester, catalyzed by a sterol esterase enzyme, characterized in that process because it comprises an acylation reaction in the presence of a biocatalyst. Preferably the biocatalyst is a sterol esterase produced by fungi of the genus Ophiosotoma.
En una realización preferente de la invención, la reacción de acilacion comprendida en el procedimiento de la presente invención es una reacción directa de acilacion donde el fitoesterol o fitoestanol reacciona con un agente de acilacion que es un ácido graso libre en presencia de una esterol esterasa producida por hongos del género Ophiosotoma. In a preferred embodiment of the invention, the acylation reaction comprised in the process of the present invention is a direct acylation reaction where the phytosterol or phytostanol reacts with an acylation agent that is a free fatty acid in the presence of a sterol esterase produced. by fungi of the genus Ophiosotoma.
En otra realización preferente de la invención, la reacción de acilacion comprendida en el procedimiento de la presente invención es una reacción de transesterificación donde el fitoesterol o fitoestanol reacciona con un agente de acilacion que es un éster de ácido graso (FAE en Inglés) seleccionado del grupo que consiste en éster metílico, éster etílico, éster n- propílico, éster isopropílico, éster butílico, así como ésteres de ácidos grasos con alcoholes más complejos como sorbitol, glicerol u otros alcoholes que puedan utilizares en le sector alimentario, en presencia de una esterol esterasa producida por hongos del género Ophiosotoma. Preferiblemente, el agente acilante puede ser un éster de ácido graso seleccionado del grupo que consiste en éster metílico y éster etílico. In another preferred embodiment of the invention, the acylation reaction comprised in the process of the present invention is a transesterification reaction where the phytosterol or phytostanol reacts with an acylation agent which is a fatty acid ester (FAE) selected from the group consisting of methyl ester, ethyl ester, n-propyl ester, isopropyl ester, butyl ester, as well as fatty acid esters with more complex alcohols such as sorbitol, glycerol or other alcohols that can be used in the food sector, in the presence of a Sterol esterase produced by fungi of the genus Ophiosotoma. Preferably, the acylating agent may be a fatty acid ester selected from the group consisting of methyl ester and ethyl ester.
En la presente invención, el término "enzima esterol esterasa" se refiere a una secuencia aminoacídica de la enzima esterol esterasa codificada por el gen esterol esterasa. Dicha enzima es extracelular y puede ser nativa cuando se expresa en el organismo original (aunque al ser extracelular haya perdido el péptido señal y se hable de proteína madura) o recombinante si la secuencia completa de la proteína o la secuencia de la proteína madura se expresa en otro organismo. In the present invention, the term "sterol esterase enzyme" refers to an amino acid sequence of the sterol esterase enzyme encoded by the sterol esterase gene. Said enzyme is extracellular and can be native when it is expressed in the original organism (although when it is extracellular it has lost the signal peptide and speaks of mature protein) or recombinant if the complete protein sequence or the mature protein sequence is expressed in another organism.
En una realización preferente de la invención, dicho gen esterol esterasa se puede obtener de hongos de la especie O. piceae. In a preferred embodiment of the invention, said sterol esterase gene can be obtained from fungi of the species O. piceae.
En otra realización de la presente invención, dicho gen esterol esterasa se puede obtener a partir de un clon de una genoteca en la que el gen esterol esterasa se puede encontrar en un fago, cósmido, fásmido, o cromosoma artificial (BAC o YAC) empleado para generar dicha genoteca. In another embodiment of the present invention, said sterol esterase gene can be obtained from a clone of a library in which the sterol esterase gene can be found in a phage, cosmid, plasmid, or artificial chromosome (BAC or YAC) employed to generate this library.
En otra realización de la presente invención, dicho gen esterol esterasa se puede obtener a partir de un vector génico en el que la secuencia del gen esterol esterasa hubiera sido previamente clonada y, asimismo, cualquier fragmento de DNA o cDNA (ya que el gen carece de intrones) procedente de un proceso de evolución dirigida y/o mutagénesis dirigida del gen esterol esterasa de O. piceae independientemente del hospedador empleado. In another embodiment of the present invention, said sterol esterase gene can be obtained from a gene vector in which the sterol esterase gene sequence had previously been cloned and, likewise, any DNA fragment or cDNA (since the gene lacks of introns) from a process of directed evolution and / or directed mutagenesis of the sterol esterase gene of O. piceae independently of the host used.
En una realización preferente de la presente invención, la enzima esterol esterasa se caracteriza por presentar alta identidad de secuencia (como mínimo 40-95%, ó 60-95%) con la secuencia del gen esterol esterasa de O. piceae. En una realización más particular de la invención, dicha homología es mayor en la zona de unión al sustrato de la enzima, como ocurre preferentemente en las enzimas de Candida rugosa LIP2 y LIP3. In a preferred embodiment of the present invention, the sterol esterase enzyme is characterized by having high sequence identity (at least 40-95%, or 60-95%) with the sterol esterase gene sequence of O. piceae. In a more particular embodiment of the invention, said homology is greater in the substrate binding area of the enzyme, as is preferably the case with the enzymes of Candida rugosa LIP2 and LIP3.
En una realización preferente de la presente invención, la enzima esterol esterasa se obtiene de Candida rugosa, es decir las isoenzimas LIP2 y/o LIP 3. Las enzimas de Candida rugosa con actividad esterol esterasa se pueden obtener de preparados comerciales, como se ha mencionado anteriormente, comercializados por Sigma y Amano. In a preferred embodiment of the present invention, the sterol esterase enzyme is obtained from Candida rugosa, ie the LIP2 and / or LIP 3 isoenzymes. Candida rugosa enzymes with sterol esterase activity can be obtained from commercial preparations, as mentioned. previously, marketed by Sigma and Amano.
En la presente invención, el término "gen esterol esterasa" se refiere a una secuencia nucleotídica, DNA, que codifica para la enzima esterol esterasa de O. piceae e identificada por la SEQ. ID No: 1 La forma nativa de la enzima esterol esterasa es la secuencia aminoacídica completa de la proteína codificada por el gen esterol esterasa de O. piceae, incluyendo el péptido señal (SEQ. ID No: 2). La forma madura de la enzima esterol esterasa es la secuencia aminoacídica codificada por el gen esterol esterasa, sin incluir el péptido señal (SEQ ID No: 3), y se identifica con la SEQ ID No: 4. En adelante se hablará de enzima nativa como la forma madura, sin péptido señal, para diferenciarla de las formas recombinantes. In the present invention, the term "sterol esterase gene" refers to a nucleotide sequence, DNA, which encodes the sterol esterase enzyme of O. piceae and identified by SEQ. ID No: 1 The native form of the enzyme sterol esterase is the complete amino acid sequence of the protein encoded by the sterol esterase gene of O. piceae, including the signal peptide (SEQ. ID No: 2). The mature form of the sterol esterase enzyme is the amino acid sequence encoded by the sterol esterase gene, not including the signal peptide (SEQ ID No: 3), and is identified with SEQ ID No: 4. Hereinafter we will talk about native enzyme as the mature form, without signal peptide, to differentiate it from recombinant forms.
En una realización particular, la secuencia aminoacídica madura codificada por el gen esterol esterasa se expresa en la levadura P. pastoris empleando como péptido señal el pre- propéptido del factor α de Saccharomyces cerevisiae. El proceso de clonación realizado en el vector de expresión pPIC9; así como, el procesamiento post-traduccional de dicho péptido señal dan como resultado una proteína recombinante madura con un extremo N-terminal modificado respecto al de la proteína nativa madura, tal y como se comentará más adelante. En una realización más particular de la presente invención, la enzima esterol esterasa recombinante presenta modificaciones en su secuencia aminoacídica como consecuencia de i) su expresión heteróloga en organismos usados habitualmente para la producción industrial de enzimas, como un organismo seleccionado del grupo que consiste en Escherichia coli, Saccharomyces cerevisiae, P. pastoris, Hansenula polymorpha, Yarrowia lipolytica, Aspergillus nidulans, Aspergillus niger y Trichoderma reesei y/o ii) de un proceso de mutagénesis dirigida y diseño racional, o evolución dirigida del gen esterol esterasa, en ambos casos seguido de su expresión en los hospedadores adecuados como E. coli, S. cerevisiae o P. pastoris. In a particular embodiment, the mature amino acid sequence encoded by the sterol esterase gene is expressed in P. pastoris yeast using as a signal peptide the prepropeptide of the Saccharomyces cerevisiae α factor. The cloning process performed in the expression vector pPIC9; as well as, post-translational processing of said signal peptide results in a mature recombinant protein with a modified N-terminal end relative to that of the mature native protein, as will be discussed later. In a more particular embodiment of the present invention, the recombinant sterol esterase enzyme exhibits modifications in its amino acid sequence as a consequence of i) its heterologous expression in organisms commonly used for the industrial production of enzymes, as an organism selected from the group consisting of Escherichia coli, Saccharomyces cerevisiae, P. pastoris, Hansenula polymorpha, Yarrowia lipolytica, Aspergillus nidulans, Aspergillus niger and Trichoderma reesei and / or ii) of a process of directed mutagenesis and rational design, or directed evolution of the sterol esterase gene, in both cases followed of its expression in suitable hosts such as E. coli, S. cerevisiae or P. pastoris.
En la presente invención las expresiones "expresión heteróloga" y "gen heterólogo" se refieren a la introducción de un gen extraño (heterólogo) en un organismo con el fin de modificar su material genético y los productos de expresión. En la presente invención se protege un método para la expresión heteróloga del gen esterol esterasa. Dicho método incluye i) la amplificación por PC de la secuencia que codifica la enzima esterol esterasa, ii) la introducción del gen esterol esterasa en un vector de clonación y/o de expresión; y iii) su expresión heteróloga en cualquiera de los organismos usados para la producción industrial de enzimas citados anteriormente. En una realización particular de la presente invención, dicho organismo es una levadura metilotrófica, preferentemente P. pastoris. En una realización áun más particular de la presente invención, la forma recombinante de la enzima esterol esterasa obtenida mediante la expresión heteróloga del gen esterol esterasa, preferentemente de O. piceae, presenta como modificación entre 6-8 aminoácidos nuevos en el extremo N-terminal, añadidos sobre la secuencia aminoacídica de la proteína nativa madura, debido a i) el proceso de clonación en el plásmido integrativo (pPIC9) utilizado para transformar P. pastoris que añade 4 aminoácidos (YVEF) al extremo de la proteína que forman parte de la secuencia del sitio de clonaje múltiple del plásmido, concretamente las dianas de restricción SnaB\ (TACGTA) y EcoR\ (GAATTC), ésta última empleada para la clonación en dicho plásmido del extremo 5' del gen. La enzima Not\ (GCGGCCGC) fue la empleada para la clonación por el extremo 3', y ii) el mal procesamiento post-traduccional de la proteína recombinante para eliminar el péptido señal (pre-propéptido del factor α de Saccharomyces cerevisiae), que es responsable de la incorporación a la secuencia de dos o cuatro aminoácidos de más (EA o EAEA). Por tanto, se pueden tener dos formas de proteína recombinante, una con 6 y otra con 8 aminoácidos de más, identificadas con las SEQ ID No: 5 y SEQ ID No: 6, respectivamente. In the present invention the terms "heterologous expression" and "heterologous gene" refer to the introduction of a foreign gene (heterologous) into an organism in order to modify its genetic material and expression products. A method for the heterologous expression of the sterol esterase gene is protected in the present invention. Said method includes i) PC amplification of the sequence encoding the sterol esterase enzyme, ii) the introduction of the sterol esterase gene into a cloning and / or expression vector; and iii) its heterologous expression in any of the organisms used for the industrial production of enzymes mentioned above. In a particular embodiment of the present invention, said organism is a methylotrophic yeast, preferably P. pastoris. In a still more particular embodiment of the present invention, the recombinant form of the sterol esterase enzyme obtained by the heterologous expression of the sterol esterase gene, preferably from O. piceae, presents as a modification between 6-8 new amino acids at the N-terminal end. , added on the amino acid sequence of the mature native protein, due to i) the cloning process in the integrative plasmid (pPIC9) used to transform P. pastoris that adds 4 amino acids (YVEF) to the end of the protein that are part of the sequence of the plasmid multiple cloning site, specifically the SnaB \ (TACGTA) and EcoR \ (GAATTC) restriction targets, the latter used for cloning in said plasmid at the 5 ' end of the gene. The Not \ enzyme (GCGGCCGC) was used for cloning by the 3 'end, and ii) the post-translational misprocessing of the recombinant protein to eliminate the signal peptide (pre-propeptide of the Saccharomyces cerevisiae α factor), which It is responsible for the incorporation into the sequence of two or four more amino acids (EA or EAEA). Therefore, two forms of recombinant protein can be obtained, one with 6 and the other with 8 amino acids, identified with SEQ ID No: 5 and SEQ ID No: 6, respectively.
En otras realizaciones particulares de la presente invención las dianas de restricción podrían ser cualquiera de las que formen parte del sitio de clonaje múltiple del vector que se emplee, y esto dependerá a su vez del organismo productor. En cualquier caso, las dianas escogidas no formarán parte de la secuencia del gen de la esterol esterasa y se procurará que las modificaciones surgidas en el extremo N-terminal de la proteína, como consecuencia del proceso de clonación, sean las mínimas posibles, suponiendo siempre un correcto procesamiento del péptido señal que se emplee. In other particular embodiments of the present invention the restriction targets could be any that form part of the multiple cloning site of the vector used, and this will in turn depend on the producing organism. In any case, the chosen targets will not be part of the sequence of the sterol esterase gene and it will be ensured that the modifications arising at the N-terminal end of the protein, as a consequence of the cloning process, are the minimum possible, always assuming a correct processing of the signal peptide that is used.
En la presente invención, el término "cebador" o primer se refiere a secuencias nucleotídicas cortas que pueden comprender: i) la secuencia del péptido señal de la esterol esterasa madura de O. piceae o la secuencia N-terminal de la proteína madura identificada con SEQ ID No: 7 y ii) las basadas en el extremo 3' del gen de la enzima nativa identificada con SEQ ID No: 8; así como iii) aquéllos derivados de éstos si se emplean como molde DNAs modificados resultantes de obtener variantes de la proteína tras un proceso de evolución dirigida y/o mutagénesis dirigida. También se refiere a cualquier tipo de cebadores que incluyan las características anteriores junto con cualquier otra modificación introducida en la secuencia de la proteína, como colas de histidina N o C terminales, etc. In the present invention, the term "primer" or first refers to short nucleotide sequences that may comprise: i) the sequence of the signal peptide of the mature sterol esterase of O. piceae or the N-terminal sequence of the mature protein identified with SEQ ID No: 7 and ii) those based on the 3 'end of the native enzyme gene identified with SEQ ID No: 8; as well as iii) those derived from them if modified DNAs resulting from obtaining variants of the protein after a process of directed evolution and / or directed mutagenesis are used as template. It also refers to any type of primers that include the above characteristics along with any other modifications introduced in the protein sequence, such as histidine N or C terminal tails, etc.
En la presente invención se entiende por "vector de clonación" aquellas moléculas de DNA originadas en un virus, bacterias, o en las células de un organismo superior en el que se puede integrar otro fragmento de DNA, sin que pierda la capacidad de autorreplicación. Los «vectores» introducen DNA extraño en una célula huésped, donde puede reproducirse en grandes cantidades. Ejemplos: plásmidos, cósmidos y los cromosomas artificiales de levadura. En la presente invención se entiende por "vector de expresión" aquellos plásmidos pequeños que contienen un sitio de clonaje múltiple flanqueado por una o dos secuencias promotoras. Estos promotores se requieren para expresar los fragmentos de DNA insertados en el lugar de clonaje múltiple. Preferentemente, el procedimiento de acilación de fitoesteroles libres o de los derivados saturados de éstos de la presente invención puede ser catalizado por la citada enzima esterol esterasa en su forma nativa codificada por el gen esterol esterasa de un hongo del género Ophiostoma, más preferentemente de la especie O. piceae. De acuerdo con otro modo de realización preferente, el procedimiento de acilación de fitoesteroles libres o de los derivados saturados de éstos de la presente invención puede ser catalizado por una enzima recombinante producida en origen por un hongo del género Ophiostoma, más preferentemente de la especie O. piceae. De forma aún más preferente, la enzima recombinante utilizada en el procedimiento de la presente invención puede expresarse en P. pastoris, más preferentemente la enzima recombinante tiene un extremo N-terminal modificado cuyas secuencias son SEQ ID No: 5 y SEQ ID No: 6. La actividad de las enzimas utilizadas en el procedimiento de la presente invención se comparan con la enzima de Candida rugosa comercializada por Sigma (lipasa tipo VII). Es importante resaltar que algunas enzimas de tipo lipasa, aunque pueden realizar reacciones directas de esterificación, realizan la síntesis de ásteres de fitoesteroles preferiblemente mediante reacciones de transesterificación de los sustratos debido a que muchas de ellas presentan impedimentos estéricos que dificultan el desarrollo de reacciones de esterificación directa (Kirk y Christensen. Upases from Candida antárctica: unique biocatalysts from a unique origin. Organic Process Research & Development 6: 446-451. 2002). Esto se puede comprobar en la patente US 2004/0105931 Al (Basheer and Plat, 2004), citada anteriormente en la que se estudian diferentes lipasas comercializadas procedentes de diferentes orígenes (bacteriano, fúngico e incluso vegetal). No obstante, a diferencia de lo expuesto en esta y otras patentes, la enzima de O. piceae (nativa o recombinante) presenta la ventaja de que puede ser utilizada partiendo de crudos liofilizados, sin ningún tipo de proceso previo de estabilización con aditivos y/o proceso de inmovilización, ya que es muy estable y funcional en un rango de temperatura muy amplio, preferiblemente entre 4-35 °C durante al menos 24 h, y en diferentes solventes orgánicos. Además, la enzima de O. piceae, ya sea nativa o recombinante, sí puede catalizar reacciones de acilación directa entre fitoesteroles y/o sus derivados saturados, y un ácido graso libre. Esto lo hace, al igual que se ha descrito con la enzima comercial de C. rugosa (Norinobu et al., 2003; Vu et al., supra; Villeneuve et al., supra; Teixeira et al., supra), mediante esterificación directa del alcohol, entendiendo por alcohol cualquier esterol y/o estanol presente en la mezcla de fitoesteroles y/o fitoestanoles. Cabe destacar que los rendimientos obtenidos con preparados enzimáticos de C. rugosa en la producción de estos compuestos mediante reacciones de acilación directa son más altos que en reacciones de transesterificación (Villeneuve et al., supra). In the present invention, "cloning vector" means those DNA molecules originating from a virus, bacteria, or cells of a higher organism into which another DNA fragment can be integrated, without losing the capacity for self-replication. The "vectors" introduce foreign DNA into a host cell, where it can reproduce in large quantities. Examples: plasmids, cosmids and artificial yeast chromosomes. In the present invention, "expression vector" is understood as those small plasmids containing a multiple cloning site flanked by one or two promoter sequences. These promoters are required to express the DNA fragments inserted at the multiple cloning site. Preferably, the acylation process of free phytosterols or saturated derivatives thereof of the present invention can be catalyzed by the said sterol esterase enzyme in its native form encoded by the sterol esterase gene of a fungus of the genus Ophiostoma, more preferably of the O. piceae species. In accordance with another preferred embodiment, the acylation process of free phytosterols or saturated derivatives thereof of the present invention can be catalyzed by a recombinant enzyme originally produced by a fungus of the genus Ophiostoma, more preferably of the species O piceae. Even more preferably, the recombinant enzyme used in the process of the present invention can be expressed in P. pastoris, more preferably the recombinant enzyme has a modified N-terminal end whose sequences are SEQ ID No: 5 and SEQ ID No: 6 The activity of the enzymes used in the process of the present invention are compared with the enzyme of Candida rugosa marketed by Sigma (lipase type VII). It is important to highlight that some lipase-type enzymes, although they can carry out direct esterification reactions, perform the synthesis of phytosteric esters preferably by means of transesterification reactions of the substrates because many of them present steric impediments that hinder the development of esterification reactions Direct (Kirk and Christensen. Upases from Candida Antarctica: unique biocatalysts from a unique origin. Organic Process Research & Development 6: 446-451. 2002). This can be verified in US 2004/0105931 Al (Basheer and Plat, 2004), cited above in which different marketed lipases from different origins (bacterial, fungal and even vegetable) are studied. However, unlike what is stated in this and other patents, the enzyme of O. piceae (native or recombinant) has the advantage that it can be used starting from freeze-dried crudes, without any previous stabilization process with additives and / or immobilization process, since it is very stable and functional in a very wide temperature range, preferably between 4-35 ° C for at least 24 h, and in different organic solvents. In addition, the O. piceae enzyme, either native or recombinant, can catalyze direct acylation reactions between phytosterols and / or its saturated derivatives, and a free fatty acid. This is done, as described with the commercial enzyme of C. rugosa (Norinobu et al., 2003; Vu et al., Supra; Villeneuve et al., Supra; Teixeira et al., Supra), by esterification direct from alcohol, alcohol meaning any sterol and / or stanol present in the mixture of phytosterols and / or phytostanols. It should be noted that the yields obtained with C. rugosa enzymatic preparations in the production of these compounds by direct acylation reactions are higher than in transesterification reactions (Villeneuve et al., Supra).
En los ejemplos de la presente solicitud de patente se incluyen reacciones de esterificación directa que se han realizado tanto con la esterol esterasa de O. piceae, nativa o recombinante, como con la enzima comercializada de C. rugosa que contiene actividad esterol esterasa (tiene LIP3). Los resultados obtenidos indican que a pesar de que el porcentaje de esterificación conseguido con las enzimas de O. piceae y C. rugosa es semejante, en el caso de los fitoesteroles, se requieren dosis menores de enzima y tiempos de reacción más cortos con la enzima de O. piceae. Estas reacciones de esterificación directa probablemente podrían también tener lugar utilizando otras esterol esterasas microbianas que presenten alta identidad de secuencia, preferiblemente 40-60%, con la de O. piceae, particularmente en la zona de unión a sustrato, entre las que se encuentran la LIP2 y la LIP3 de C. rugosa. En la tabla 1 se compara los niveles de síntesis alcanzados por diversas enzimas en reacciones de esterificación directa en condiciones similares y las enzimas objeto de la presente invención, así como con el preparado comercial de C. rugosa empleado en idénticas condiciones que las de O. piceae. Examples of the present patent application include direct esterification reactions that have been performed with both the native and recombinant O. piceae sterol esterase, and with the commercialized enzyme of C. rugosa that contains sterol esterase activity (it has LIP3 ). The results obtained indicate that although the percentage of esterification achieved with the enzymes of O. piceae and C. rugosa is similar, in the case of phytosterols, smaller doses of enzyme and shorter reaction times with the enzyme are required. from O. piceae. These direct esterification reactions could probably also take place using other sterol microbial esterases that exhibit high sequence identity, preferably 40-60%, with that of O. piceae, particularly in the substrate binding zone, among which are the LIP2 and LIP3 of C. rugosa. Table 1 compares the levels of synthesis achieved by various enzymes in direct esterification reactions under similar conditions and the enzymes object of the present invention, as well as with the commercial preparation of C. rugosa used under identical conditions as those of O. Piceae
Tabla 1. Porcentajes de acilación de esteróles con ácidos grasos alcanzados por diversas enzimas en condiciones similares. Table 1. Acylation percentages of sterols with fatty acids achieved by various enzymes under similar conditions.
Crudo  Raw
Crudo Crudo  Raw raw
Enzima Crudo inmovilizado- Referencia estabilizado1 inmovilizado1 Raw Enzyme Fixed - Reference stabilized 1 Fixed 1
estabilizado1 stabilized 1
Lipasa de Candida antárctica3 12 67 14 24 Antarctic Candida Lipase 3 12 67 14 24
Lipasa de Candida cylindracea Patente  Candida cylindracea Patent Lipase
2 0 11 48  2 0 11 48
(C. rugosa)3 US(C. rugosa) 3 US
Lipasa de Chromobacterium viscosum3 1 63 11 67 2004/01059Chromobacterium viscosum 3 lipase 3 1 63 11 67 2004/01059
Lipoproteína B de Pseudomonas sp.a 23 71 26 77 31 AlLipoprotein B of Pseudomonas sp. at 23 71 26 77 31 Al
Novozym 868a 7 32 - -Novozym 868 to 7 32 - -
Lipasa tipo VII de C. rugosa" 33 - - -Lipase type VII of C. rugosa "33 - - -
Esteral esterasa nativa de 0. piceae" 58 - - - PatenteEsteral esterase native of 0. piceae "58 - - - Patent
Esteral esterasa recombinante de 0. propuesta Recombinant esteral esterase of 0. proposal
39 - - - piceae"  39 - - - piceae "
" % de acilación expresado como el porcentaje (w/w) de conversión de colesterol a su éster de ácido graso en reacciones con n- hexano empleando una relación molar 1:1,4 colesterohácido esteárico y desarrolladas a 40°C, 16h. "Acylation% expressed as the percentage (w / w) of conversion of cholesterol to its fatty acid ester in reactions with n-hexane using a 1: 1.4 molar ratio stearic cholesterohacid and developed at 40 ° C, 16h.
b % de acilación expresado como el porcentaje (mM) de conversión de fitoesteroles a su forma esterificada en reacciones con isooctano empleando una relación molar 1:1 fitoesteroles:ácido láurico y desarrolladas a 28°C, 15h. b% acylation expressed as the percentage (mM) of conversion of phytosterols to their esterified form in reactions with isooctane using a 1: 1 molar ratio phytosterols: lauric acid and developed at 28 ° C, 15h.
1 Las enzimas estabilizadas fueron preparadas añadiendo a los crudos enzimáticos sorbitan mono-estearato u otros ésteres de azúcares, según la patente W099/15689. Las enzimas inmovilizadas, estabilizadas o no, se prepararon con arreglo a la misma patente. 1 Stabilized enzymes were prepared by adding sorbitan mono-stearate or other sugar esters to the crude enzymes, according to W099 / 15689. Immobilized enzymes, stabilized or not, were prepared according to the same patent.
Los porcentajes de acilación alcanzados con las esterol esterasas nativa y/o recombinante de O. piceae en tiempos razonables de reacción superan los citados en otras patentes e incluso superan o igualan los obtenidos en las mismas condiciones con una enzima comercial, entiéndase preparado enzimático de C. rugosa (tabla 1). The acylation percentages achieved with the native and / or recombinant sterol esterases of O. piceae in reasonable reaction times exceed those cited in other patents and even exceed or equal those obtained under the same conditions with a commercial enzyme, understood as C enzyme enzyme. rough (table 1).
Tal y como se describe en la solicitud de patente PCT/CA95/00555 y que recoge la patente US 6.087.353 (Stewart et al., 2000), los fitoesteroles o los derivados saturados de éstos, también llamado fitoestanoles, utilizados en el procedimiento de la presente invención pueden obtenerse prácticamente de cualquier fuente vegetal, por ejemplo, soja, maíz, girasol, colza, legumbres, frutos secos, frutas y verduras; así como de residuos agrícolas. Con respecto a esto último, y teniendo en cuenta el concepto industrial de biorrefinería, se podrían emplear los materiales lignocelulósicos que actualmente se contemplan para la producción de etanol de segunda generación, como, por ejemplo, paja de cereales, residuos de poda, etc., así como los residuos generados tras la producción del bioetanol y la fabricación de cerveza, que contendrían este tipo de compuestos en la fracción liposoluble. Incluso, se podrían emplear aguas de proceso de la industria papelera pues estos compuestos también se encuentran en los extraíbles de madera de frondosas como el eucalipto (Gutiérrez et al. The biotechnological control of pitch in paper pulp manufacturing. Trends Biotechnol 19: 340-348. 2001). Preferentemente, en el procedimiento de la invención, los fitoesteroles utilizados como producto de partida proceden de la soja. As described in patent application PCT / CA95 / 00555 and which includes US 6,087,353 (Stewart et al., 2000), phytosterols or saturated derivatives thereof, also called phytostanols, used in the process of the present invention they can be obtained from virtually any plant source, for example, soy, corn, sunflower, rapeseed, legumes, nuts, fruits and vegetables; as well as agricultural waste. With respect to the latter, and taking into account the industrial concept of biorefinery, lignocellulosic materials that are currently contemplated for the production of second generation ethanol, such as cereal straw, pruning waste, etc., could be used. , as well as the waste generated after bioethanol production and beer manufacturing, which would contain these types of compounds in the fat-soluble fraction. Even process water from the paper industry could be used as these compounds are also found in hardwood timber removals such as eucalyptus (Gutierrez et al. The biotechnological control of pitch in paper pulp manufacturing. Trends Biotechnol 19: 340-348 . 2001). Preferably, in the process of the invention, the phytosterols used as the starting product originate from soybeans.
Adicionalmente, los fitoesteroles utilizados en el procedimiento de la presente invención pueden ser cualquier fitoesterol o derivado de fitoesterol conocido, así como sus mezclas. Preferentemente, el procedimiento de la presente invención comprende la acilación de fitoesteroles seleccionados del grupo que consiste en β-sitosterol, estigmasterol, campesterol, brasicasterol y cualquier derivado o mezcla de éstos. De forma más preferente, los fitoesteroles utilizados en el procedimiento de la presente invención son una mezcla que comprende, respecto al peso total de la mezcla, 55% de β-sitosterol, 10% de estigmasterol, 29% de campesterol y 6% de brasicasterol. Additionally, the phytosterols used in the process of the present invention can be any known phytosterol or phytosterol derivative, as well as mixtures thereof. Preferably, the process of the present invention comprises acylation of phytosterols selected from the group consisting of β-sitosterol, stigmasterol, campesterol, brasicasterol and any derivative or mixture thereof. More preferably, the phytosterols used in the process of the present invention are a mixture comprising, with respect to the total weight of the mixture, 55% β-sitosterol, 10% stigmasterol, 29% campesterol and 6% brasicasterol .
También es una realización preferente de la presente invención que los fitoesteroles utilizados como producto de partida comprendan, respecto al total del peso de la mezcla, un 70% por peso de β-sitosterol, al menos un 10% por peso de campesterol y al menos un 10% por peso de estigmasterol, ya que esta composición ha resultado ser altamente efectiva disminuyendo los niveles de colesterol plasmático debido a algún tipo de efecto sinérgico entre los distintos fitoesteroles presentes tal y como se describe en la solicitud de patente PCT/CA95/00555 y que se recoge en la patente US 6.087.353 (Stewart et al., 2000). It is also a preferred embodiment of the present invention that the phytosterols used as the starting product comprise, with respect to the total weight of the mixture, 70% by weight of β-sitosterol, at least 10% by weight of campesterol and at least 10% by weight of stigmasterol, since this composition has proven to be highly effective in lowering plasma cholesterol levels due to some type of synergistic effect between the different phytosterols present as described in patent application PCT / CA95 / 00555 and which is included in US Patent 6,087,353 (Stewart et al., 2000).
Preferentemente, el procedimiento de la presente invención comprende la acilación de fitoestanoles seleccionados del grupo que consiste en sitoestanol, campestanol, brasicastanol y cualquier derivado o mezcla de estos. De forma más preferente, el fitoestanol empleado comprende un mínimo de 95 % de sitoestanol, compuesto también conocido como estigmastanol, y es un producto disponible comercialmente. Preferably, the process of the present invention comprises acylation of phytostanols selected from the group consisting of sitoestanol, campestanol, brasicastanol and any derivative or mixture thereof. More preferably, phytostanol used comprises a minimum of 95% of sitoestanol, compound also known as stigmastanol, and is a commercially available product.
En cualquiera de los casos, el procedimiento de la presente invención permite realizar la síntesis de ásteres de ácidos grasos de fitoesteroles o de los derivados saturados de éstos, donde el agente de acilacion se seleciona del grupo que consiste en ácido graso libre y éster de ácido graso, y puede ser saturado, monoinsaturado o poliinsaturado, de longitud de cadena variable, preferentemente la cadena de ácido graso comprende entre 6 y 18 átomos de carbono. Más concretamente el agente de acilacion es un ácido saturado de longitud de cadena media (MCFA), tal como caproico (C6), caprílico (C8), cáprico (CIO) y láurico (C12), siendo especialmente preferentemente que el ácido graso libre utilizado en el procedimiento descrito en la presente solicitud de patente sea ácido dodecanoico (ácido láurico). In any case, the process of the present invention allows the synthesis of phytosteric fatty acid esters or saturated derivatives thereof, where the acylation agent is selected from the group consisting of free fatty acid and acid ester fatty, and can be saturated, monounsaturated or polyunsaturated, of variable chain length, preferably the fatty acid chain comprises between 6 and 18 carbon atoms. More specifically, the acylation agent is a saturated medium chain length (MCFA) acid, such as caproic (C6), caprylic (C8), capric (CIO) and lauric (C12), being especially preferably that the free fatty acid used in the process described in the present patent application be dodecanoic acid (lauric acid).
El ácido láurico es un acido graso de cadena media que se encuentra de forma natural en aceites tropicales como el aceite de coco y el aceite de semillas de palma, así como en la leche de vaca y cabra. Es perfectamente metabolizable por el organismo y su consumo en cantidades adecuadas no representa riesgo de toxicidad según estudios realizados en ratas (Fitzhugh et al. Oral toxicities of lauric acid and certain lauric acid derivatives. Toxicology and Applied Pharmacology 2: 59-67. 1960). Considerando la relación colesterol total/colesterol HDL como marcador del riesgo de padecer una enfermedad cardiovascular, parece ser que, a diferencia de otros ácidos grasos estudiados, el ácido láurico disminuiría más tal relación como consecuencia del aumento del colesterol de tipo HDL o "colesterol bueno" (Mensink et al. Effects of dietary fatty acids and carbohydrates on the ratio of serum total to HDL cholesterol and on serum lipids and apolipoproteins: a meta-analysis of 60 controlled triáis. The American Journal of Clinical Nutrition 77: 1146-1155. 2003). Además, estudios realizados, tanto con la forma libre como esterificada (concretamente monolaurina), demuestran su actividad antimicrobiana cuando es añadido a la leche humana o a formulaciones infantiles a concentraciones de entre 5 y 45 mM según se añada, libre o esterificado,, y según el patógeno (Isaacs et al. Antimicrobial activity of lipids added to human milk, infant formula, and bovine milk. The Journal of Nutritional Biochemistry 6: 362-366. 1995). Incluso existen formulaciones comerciales de monolaurina (Lauricidin®) en las que se explota este potencial antimicrobiano, además de su uso como biocida en "films" preparados para el empaquetado de alimentos (Hoffman et al. Antimicrobial effects of corn zein films impregnated with nisin, lauric acid, and EDTA. Journal of Food Protection 64: 885-889. 2001; Dawson et al. Effect of lauric acid and nisin-impregnated soy-based films on the growth of Listeria monocytogenes on Turkey Bologna. Poult Sci 81: 721-726. 2002). A todas estas propiedades se suma su efecto antioxidante y la ventaja adicional de su bajo coste y larga vida media que facilita su empleo a nivel industrial. Lauric acid is a medium-chain fatty acid found naturally in tropical oils such as coconut oil and palm kernel oil, as well as in cow's and goat's milk. It is perfectly metabolizable by the body and its consumption in adequate amounts does not represent a risk of toxicity according to studies in rats (Fitzhugh et al. Oral toxicities of lauric acid and certain lauric acid derivatives. Toxicology and Applied Pharmacology 2: 59-67. 1960) . Considering the total cholesterol / HDL cholesterol ratio as a marker of the risk of cardiovascular disease, it seems that, unlike other fatty acids studied, lauric acid would decrease this ratio more as a result of the increase in HDL cholesterol or "good cholesterol.""(Mensink et al. Effects of dietary fatty acids and carbohydrates on the ratio of total serum to HDL cholesterol and on serum lipids and apolipoproteins: a meta-analysis of 60 controlled triáis. The American Journal of Clinical Nutrition 77: 1146-1155. 2003). In addition, studies carried out, both with the free and esterified form (specifically monolaurin), demonstrate its antimicrobial activity when added to human milk or infant formulations at concentrations between 5 and 45 mM as added, free or esterified, and according to the pathogen (Isaacs et al. Antimicrobial activity of lipids added to human milk, infant formula, and bovine milk. The Journal of Nutritional Biochemistry 6: 362-366. 1995). There are even commercial formulations of monolaurin (Lauricidin ® ) in which this antimicrobial potential is exploited, in addition to its use as a biocide in "films" prepared for food packaging (Hoffman et al. Antimicrobial effects of corn zein films impregnated with nisin, lauric acid, and EDTA. Journal of Food Protection 64: 885-889. 2001; Dawson et al. Effect of lauric acid and nisin-impregnated soy-based films on the growth of Listeria monocytogenes on Turkey Bologna. Poult Sci 81: 721-726. 2002). To all these properties is added its antioxidant effect and the additional advantage of its low cost and long half-life that facilitates its use at the industrial level.
Por otro lado, en otra realización especialmente preferente de la invención el agente de acilación puede ser un ácido graso libre monoinsaturado C18 o uno de sus ásteres, que se puede seleccionar del grupo que consiste en ácido oleico y oleato de metilo. Cabe destacar que los ásteres de ácido oleico obtenidos por el procedimiento de acilación de la presente invención generalmente serán más solubles que los de ácido láurico lo que facilitaría su incorporación en alimentos y por tanto su biodisponibilidad. Esto favorecería un mayor efecto en cuanto a la reducción de la absorción de colesterol a nivel intestinal. Además, al ser el ácido oleico un ácido graso insaturado de la serie omega-9 (ω-9) ejerce una acción mucho más beneficiosa sobre el sistema cardivascular que el ácido láurico. On the other hand, in another particularly preferred embodiment of the invention, the acylating agent may be a C18 monounsaturated free fatty acid or one of its esters, which may be selected from the group consisting of oleic acid and methyl oleate. It should be noted that the oleic acid esters obtained by the acylation process of the present invention will generally be more soluble than those of lauric acid which would facilitate their incorporation into foods and therefore their bioavailability. This would favor a greater effect in terms of reducing cholesterol absorption at the intestinal level. In addition, being oleic acid an unsaturated fatty acid of the omega-9 series (ω-9) exerts a much more beneficial action on the cardivascular system than lauric acid.
En el procedimiento de acilación de fitoesteroles libres o de los derivados saturados de éstos, también llamados fitoestanoles, con un agente de acilación que comprende una reacción de acilación en presencia de una esterol esterasa producida por hongos del género Ophiostoma, en particular por la especie O. piceae nativa o recombinante, tal como se describe en la presente solicitud de patente, la proporción molar de fitoesterohagente de acilación o fitoestanohagente de acilación puede comprender, preferentemente, valores entre 1:1 y 1:6. En una realización aún más preferente, este agente de acilación es un ácido graso libre y el procedimiento de la invención comprende una reacción de acilación directa. In the acylation process of free phytosterols or saturated derivatives thereof, also called phytostanols, with an acylation agent comprising an acylation reaction in the presence of a sterol esterase produced by fungi of the genus Ophiostoma, in particular by the species O Native or recombinant piceae, as described in the present patent application, the molar ratio of acylation phytosteric acid or acylation phytosteric acid may preferably comprise values between 1: 1 and 1: 6. In an even more preferred embodiment, this acylating agent is a free fatty acid and the process of the invention comprises a direct acylation reaction.
De acuerdo con otro modo de realización preferente de la presente invención, la enzima esterol esterasa producida por hongos del género Ophiostoma, preferentemente de la especie O. piceae, más preferentemente una de sus variantes natural o recombinante, puede utilizarse en el procedimiento de acilación de fitoesteroles o de los derivados saturados de éstos descrito en la presente solicitud de patente en forma de crudo enzimático producido como consecuencia del cultivo del hongo. De acuerdo con otro modo de realización preferente de la presente invención, la enzima esterol esterasa producida por hongos del género Ophiostoma, preferentemente de la especie O. piceae, más preferentemente una de sus variantes nativa o recombinante, puede utilizarse en el procedimiento de acilación de fitoesteroles o de los derivados saturados de éstos descrito en la presente solicitud de patente después de haber sido purificada mediante un método cromatográfico, preferentemente por cromatografía de interacción hidrofóbica, concretamente Hi-Trap Octyl FF (GE Healthcare). In accordance with another preferred embodiment of the present invention, the sterol esterase enzyme produced by fungi of the genus Ophiostoma, preferably of the species O. piceae, more preferably one of its natural or recombinant variants, can be used in the acylation process of Phytosterols or saturated derivatives thereof described in the present patent application in the form of enzymatic crude produced as a result of fungus culture. In accordance with another preferred embodiment of the present invention, the sterol esterase enzyme produced by fungi of the genus Ophiostoma, preferably of the species O. piceae, more preferably one of its native or recombinant variants, can be used in the acylation process of Phytosterols or saturated derivatives thereof described in the present patent application after being purified by a chromatographic method, preferably by hydrophobic interaction chromatography, specifically Hi-Trap Octyl FF (GE Healthcare).
Preferentemente, la enzima esterol esterasa utilizada en el procedimiento de acilación de fitoesteroles o de los derivados saturados de éstos de la presente invención, utilizada tanto como crudo enzimático como purificada, se puede utilizar en una dosis que comprende entre 1,5 y 12 U/mL de reacción, más preferentemente entre 3 y 6 U/mL. Preferably, the sterol esterase enzyme used in the process of acylation of phytosterols or saturated derivatives thereof of the present invention, used both as enzymatic and purified crude, can be used in a dose comprising between 1.5 and 12 U / mL of reaction, more preferably between 3 and 6 U / mL.
El procedimiento de acilación descrito en la presente solicitud de patente proporciona el empleo de biocatalizadores, esterol esterasas, como crudos liofilizados sin ningún tipo de proceso previo de estabilización y/o inmovilización perfectamente funcionales y estables, y en los que la enzima de interés es mayoritaria y única en su actividad a diferencia de lo que ocurre con la preparación comercial. El empleo de dosis "altas" de biocatalizador se corresponde con miligramos de crudo liofilizado y es suficiente para la obtención de altos porcentajes de acilación, preferiblemente 90% cuando el procedimiento comprende una reacción de acilación directa utilizando un ácido graso libre. The acylation procedure described in the present patent application provides the use of biocatalysts, sterol esterases, as lyophilized crude oils without any prior stabilization and / or immobilization process perfectly functional and stable, and in which the enzyme of interest is the majority and unique in its activity unlike what happens with commercial preparation. The use of "high" doses of biocatalyst corresponds to milligrams of lyophilized crude and is sufficient to obtain high percentages of acylation, preferably 90% when the process comprises a direct acylation reaction using a free fatty acid.
De acuerdo con otro modo de realización preferente, el procedimiento de acilación de fitoesteroles o de los derivados saturados de éstos con con un agente de acilación, preferiblemente un ácido graso libre, catalizado por una enzima esterol esterasa producida por hongos del género Ophiostoma, preferentemente de la especie O. piceae nativa o recombinante, tal como se describe en la presente solicitud de patente, puede transcurrir en un sistema monofásico orgánico o bifásico que comprende una mezcla de solvente orgánico y agua. Preferentemente, cuando el sistema es bifásico comprende un 10% de agua. According to another preferred embodiment, the acylation process of phytosterols or saturated derivatives thereof with an acylating agent, preferably a free fatty acid, catalyzed by a sterol esterase enzyme produced by fungi of the genus Ophiostoma, preferably of the native or recombinant O. piceae species, as described in the present patent application, can be run in an organic or biphasic single phase system comprising a mixture of organic solvent and water. Preferably, when the system is biphasic it comprises 10% water.
De acuerdo con una realización aún más preferente, el solvente orgánico comprendido en dicho sistema monofásico o bifásico, en particular con un 10% de agua, se puede seleccionar del grupo que consiste en isooctano, n-hexano y tolueno. El empleo de isooctano o n-hexano resulta óptimo desde el punto de vista catalítico y ambiental comparado con el uso de tolueno. Además, el uso de sistemas bifásicos, en presencia de agua, resulta en altos porcentajes de acilacion con isooctano y n-hexano, y son preferibles a los monofásicos en lo que se refiere a perspectivas de futuro. Además, este tipo de sistemas resultan atractivos desde un punto de vista industrial pues hacen que los procesos de separación y recuperación sean mucho más eficientes y demanden menos energía. De acuerdo con otra realización preferente de la presente invención, el procedimiento de acilacion de fitoesteroles o de los derivados saturados de éstos con con un agente de acilacion, preferiblemente un ácido graso libre, catalizado por una enzima esterol esterasa producida por hongos del género Ophiostoma, preferentemente de la especie O. piceae nativa o recombinante, tal como se describe en la presente solicitud de patente puede tener lugar entre 24 y 35 °C, más preferentemente entre 27 y 29 °C, siendo especialmente preferente que la reacción de acilacion tenga lugar a 28 °C. According to an even more preferred embodiment, the organic solvent comprised in said single-phase or two-phase system, in particular with 10% water, can be selected from the group consisting of isooctane, n-hexane and toluene. The use of isooctane or n-hexane is optimal catalytically and environmentally compared to the use of toluene. In addition, the use of biphasic systems, in the presence of water, results in high percentages of acylation with isooctane and n-hexane, and are preferable to monophasics in terms of future prospects. In addition, these types of systems are attractive from an industrial point of view as they make separation and recovery processes much more efficient and demand less energy. According to another preferred embodiment of the present invention, the process of acylation of phytosterols or saturated derivatives thereof with an acylation agent, preferably a free fatty acid, catalyzed by a sterol esterase enzyme produced by fungi of the genus Ophiostoma, preferably of the native or recombinant O. piceae species, as described in the present patent application can take place between 24 and 35 ° C, more preferably between 27 and 29 ° C, it being especially preferred that the acylation reaction takes place at 28 ° C.
Así, el procedimiento de la presente invención proporciona un procedimiento de acilacion enzimática que se desarrolla a bajas temperaturas, preferentemente a 28 °C, con el consiguiente ahorro de energía. Por otro lado, el procedimiento de la presente invención permite la obtención de altos porcentajes de acilacion en tiempos cortos de reacción, preferentemente entre 4-24 horas, con 4 horas los rendimientos obtenidos están ya en torno al 50% dependiendo de la enzima y el solvente empleado. De acuerdo con otra realización preferente de la presente invención, el procedimiento de acilacion de fitoesteroles libres con un agente de acilacion catalizado por una enzima esterol esterasa que comprende una reacción de acilacion en presencia de una esterol esterasa producida por hongos del género Ophiostoma, y en particular por la especie O. piceae, nativa o recombinante, tal como se describe en la presente solicitud de patente puede comprender: a) los fitoesteroles vegetales utilizados se seleccionan del grupo que consiste en β-sitosterol, estigmasterol, campesterol, brasicasterol y cualquier derivado o mezcla de estos; Thus, the process of the present invention provides an enzymatic acylation process that develops at low temperatures, preferably at 28 ° C, with the consequent energy savings. On the other hand, the process of the present invention allows obtaining high acylation percentages in short reaction times, preferably between 4-24 hours, with 4 hours the yields obtained are already around 50% depending on the enzyme and the solvent employed. In accordance with another preferred embodiment of the present invention, the acylation process of free phytosterols with an acylation agent catalyzed by a sterol esterase enzyme comprising an acylation reaction in the presence of a sterol esterase produced by fungi of the genus Ophiostoma, and in particular by the species O. piceae, native or recombinant, as described in the present patent application may comprise: a) the plant phytosterols used are selected from the group consisting of β-sitosterol, stigmasterol, campesterol, brasicasterol and any derivative or mixture thereof;
b) el agente de acilacion se selecciona del grupo que consiste en ácido graso libre y éster de ácido graso, es saturado o insaturado, y de longitud de cadena de entre 6 y 18 átomos de carbono, siendo preferentemente ácido graso libre; b) the acylating agent is selected from the group consisting of free fatty acid and fatty acid ester, is saturated or unsaturated, and of chain length between 6 and 18 carbon atoms, preferably being free fatty acid;
c) la esterol esterasa empleada como catalizador es un crudo enzimático producido como consecuencia del cultivo del hongo; c) the sterol esterase used as a catalyst is an enzymatic crude produced as a result of the fungus culture;
d) la reacción transcurre en un sistema monofásico orgánico o bifásico que comprende una mezcla de solvente orgánico y agua; y d) the reaction takes place in an organic or biphasic single phase system comprising a mixture of organic solvent and water; Y
e) la reacción de acilacion transcurre entre 24 y 35 °C. e) the acylation reaction takes place between 24 and 35 ° C.
De acuerdo con otra realización preferente, el procedimiento de acilacion de fitoesteroles libres con un agente de acilacion catalizado por una enzima esterol esterasa que comprende una reacción de acilacion en presencia de una esterol esterasa producida por hongos del género Ophiostoma, y en particular por la especie O. piceae nativa o recombinante, tal como se describe en la presente solicitud de patente puede comprender: a) los fitoesteroles empleados son una mezcla que comprende 55% de β-sitosterol, 10% de estigmasterol, 29% de campesterol, y 6% de brasicasterol, expresado en peso respeto al total de la mezcla; According to another preferred embodiment, the acylation process of free phytosterols with an acylation agent catalyzed by a sterol esterase enzyme comprising an acylation reaction in the presence of a sterol esterase produced by fungi of the genus Ophiostoma, and in particular by the species Native or recombinant piceae, as described in the present patent application may comprise: a) the phytosterols used are a mixture comprising 55% β-sitosterol, 10% stigmasterol, 29% campesterol, and 6% of brasicasterol, expressed in weight with respect to the total of the mixture;
b) el agente de acilacion es ácido láurico; b) the acylation agent is lauric acid;
c) la proporción de fitoesterohácido láurico comprende valores entre 1:1 y 1:6; c) the proportion of lauric phytosteric acid comprises values between 1: 1 and 1: 6;
d) la esterol esterasa empleada como catalizador es un crudo enzimático producido como consecuencia del cultivo del hongo; d) the sterol esterase used as a catalyst is an enzymatic crude produced as a result of the fungus culture;
e) se utiliza una dosis de enzima que comprende entre 1,5 y 12 U/mL de reacción; e) an enzyme dose comprising between 1.5 and 12 U / mL of reaction is used;
f) la reacción transcurre en un sistema monofásico orgánico, con isooctano, n-hexano o tolueno como solventes, o bifásico que comprende una mezcla de cualquiera de estos solventes orgánicos con un 10% de agua; y f) the reaction proceeds in an organic single-phase system, with isooctane, n-hexane or toluene as solvents, or biphasic comprising a mixture of any of these organic solvents with 10% water; Y
g) la reacción de acilacion transcurre a 28 °C. g) the acylation reaction proceeds at 28 ° C.
De acuerdo con otra realización preferente, el procedimiento de acilacion de fitoestanoles de la presente invención puede comprender: a) los fitoestanoles vegetales utilizados se seleccionan del grupo que consiste en sitoestanol, campestanol, brasicastanol y cualquier derivado o mezcla de estos; In accordance with another preferred embodiment, the method of acylation of phytostanols of the present invention may comprise: a) the plant phytostanols used are selected from the group consisting of sitoestanol, campestanol, brasicastanol and any derivative or mixture thereof;
b) el agente de acilacion se selecciona del grupo que consiste en ácido graso libre y éster de ácido graso, es saturado o insaturado, y de longitud de cadena de entre 6 y 18 átomos de carbono, siendo preferentemente ácido graso libre; b) the acylating agent is selected from the group consisting of free fatty acid and fatty acid ester, is saturated or unsaturated, and of chain length between 6 and 18 carbon atoms, preferably being free fatty acid;
c) la esterol esterasa empleada como catalizador es un crudo enzimático producido como consecuencia del cultivo del hongo; c) the sterol esterase used as a catalyst is an enzymatic crude produced as a result of the fungus culture;
d) la reacción transcurre en un sistema monofásico orgánico o bifásico que comprende una mezcla de solvente orgánico y agua; y d) the reaction takes place in an organic or biphasic single phase system comprising a mixture of organic solvent and water; Y
e) la reacción de acilacion transcurre entre 24 y 35 °C, e) the acylation reaction takes place between 24 and 35 ° C,
Preferentemente, el procedimiento de acilacion de fitoestanoles de la presente invención puede comprender: Preferably, the phytosanol acylation process of the present invention may comprise:
a) el fitoestanol empleado comprende un mínimo de 95% de sitoestanol; a) the phytostanol used comprises a minimum of 95% of sitoestanol;
b) el agente de acilacion se selecciona del grupo que consiste en ácido láurico, acido oleico y oleato de metilo; b) the acylating agent is selected from the group consisting of lauric acid, oleic acid and methyl oleate;
c) la proporción de fitoestanohagente de acilacion comprende valores entre 1:1 y 1:6; c) the proportion of phytostanic acylation agent comprises values between 1: 1 and 1: 6;
d) la esterol esterasa empleada como catalizador es un crudo enzimático producido como consecuencia del cultivo del hongo; d) the sterol esterase used as a catalyst is an enzymatic crude produced as a result of the fungus culture;
e) se utiliza una dosis de enzima que comprende entre 1,5 y 12 U/mL de reacción; e) an enzyme dose comprising between 1.5 and 12 U / mL of reaction is used;
f) la reacción transcurre en un sistema monofásico orgánico, con isooctano, n-hexano o tolueno como solventes, o bifásico que comprende una mezcla de cualquiera de estos solventes orgánicos con un 10% de agua; y f) the reaction proceeds in an organic single-phase system, with isooctane, n-hexane or toluene as solvents, or biphasic comprising a mixture of any of these organic solvents with 10% water; Y
g) la reacción de acilacion transcurre a 28 °C. g) the acylation reaction proceeds at 28 ° C.
De acuerdo con otro modo de realización preferente de la presente invención, en el procedimiento de la invención los sustratos se encuentran en proporciones molares fitoesteroles:agente de acilacion o fitoestanoles: agente de acilacion, comprendidas entre 1:1 y 1:6, siendo preferente que el agente de acilacion sea un ácido graso libre; y las esterol esterasas se aplican a la reacción de síntesis una vez disueltos éstos en el medio orgánico de elección. Para esto, según el solvente, se calienta previamente los medios de reacción en agua a 100 °C durante 5-10 minutos, preferiblemente 10 minutos. Una vez a temperatura ambiente, se añadirá, en el caso de los sistemas bifásicos, agua en un porcentaje preferente del 10% respecto del volumen de solvente orgánico y finalmente se añadirán las enzimas. Las reacciones se desarrollarán preferentemente entre 24-35 °C, más preferentemente a una temperatura de 28 °C, con agitación magnética a 1.200 rpm, para eliminar barreras de transferencia de masa para los sustratos (Klibanov. Improving enzymes by using them in organic solvents. Nature 409: 241-246. 2001), por un tiempo preferente entre 4-96 horas, más preferentemente entre 4 y 24 horas. La concentración de las esterol esterasas utilizadas preferentemente estará comprendida entre 1,5-12 U/mL de volumen total de reacción, más preferentemente entre 3-6 U/mL de volumen total de reacción consiguiéndose un porcentaje de síntesis alrededor del 90% en el mejor de los casos. Una vez obtenidos los productos de interés el biocatalizador podrá ser separado de la mezcla de reacción, por ejemplo mediante procesos de centrifugación, para su reutilización. In accordance with another preferred embodiment of the present invention, in the process of the invention the substrates are in phytosterols molar proportions: acylating agent or phytostanols: acylating agent, comprised between 1: 1 and 1: 6, being preferred that the acylating agent is a free fatty acid; and the sterol esterases are applied to the synthesis reaction once they have dissolved in the organic medium of choice. For this, according to the solvent, the reaction media is preheated in water at 100 ° C for 5-10 minutes, preferably 10 minutes. Once at room temperature, in the case of two-phase systems, water will be added in a preferred percentage 10% with respect to the volume of organic solvent and finally the enzymes will be added. The reactions will preferably take place between 24-35 ° C, more preferably at a temperature of 28 ° C, with magnetic stirring at 1,200 rpm, to eliminate mass transfer barriers for the substrates (Klibanov. Improving enzymes by using them in organic solvents Nature 409: 241-246. 2001), for a preferred time between 4-96 hours, more preferably between 4 and 24 hours. The concentration of the sterol esterases used preferably will be between 1.5-12 U / mL of total reaction volume, more preferably between 3-6 U / mL of total reaction volume, achieving a synthesis percentage of about 90% in the Best of cases. Once the products of interest are obtained, the biocatalyst may be separated from the reaction mixture, for example by centrifugation processes, for reuse.
De acuerdo con un modo de realización preferente de la presente invención, el procedimiento de acilación de fitoesteroles libres o de los derivados saturados de éstos con un agente de acilación, preferiblemente un ácido graso libre, catalizado por una enzima esterol esterasa producida por hongos del género Ophiostoma, y en particular por la especie O. piceae, nativa o recombinante, tal como se describe en la presente solicitud de patente puede comprender una etapa adicional de aislamiento en forma de polvo sólido del éster de fitoesterol o de los derivados saturados de éstos. According to a preferred embodiment of the present invention, the acylation process of free phytosterols or saturated derivatives thereof with an acylating agent, preferably a free fatty acid, catalyzed by a sterol esterase enzyme produced by fungi of the genus Ophiostoma, and in particular by the species O. piceae, native or recombinant, as described in the present patent application may comprise an additional step of solid powder isolation of the phytosterol ester or saturated derivatives thereof.
Preferentemente, el procedimiento de acilación de fitoesteroles de la presente invención puede comprender: Preferably, the phytosterol acylation process of the present invention may comprise:
a) los fitoesteroles vegetales utilizados se eligen entre el grupo que consiste en β-sitosterol, estigmasterol, campesterol, brasicasterol y cualquier derivado o mezcla de estos; a) the plant phytosterols used are selected from the group consisting of β-sitosterol, stigmasterol, campesterol, brasicasterol and any derivative or mixture thereof;
b) el agente de acilación se selecciona del grupo que consiste en ácido graso libre y éster de ácido graso, es saturado o insaturado, y de longitud de cadena de entre 6 y 18 átomos de carbono, siendo preferentemente ácido graso libre; b) the acylating agent is selected from the group consisting of free fatty acid and fatty acid ester, is saturated or unsaturated, and of chain length between 6 and 18 carbon atoms, preferably being free fatty acid;
c) la esterol esterasa empleada como catalizador es un crudo enzimático producido como consecuencia del cultivo del hongo; c) the sterol esterase used as a catalyst is an enzymatic crude produced as a result of the fungus culture;
d) la reacción transcurre en un sistema monofásico orgánico o bifásico que comprende una mezcla de solvente orgánico y agua; d) the reaction takes place in an organic or biphasic single phase system comprising a mixture of organic solvent and water;
e) la reacción de acilación transcurre entre 24 y 35 °C; y e) the acylation reaction takes place between 24 and 35 ° C; Y
f) aislamiento en forma de polvo sólido del éster de fitoesterol. De acuerdo con otro modo de realización preferente, el procedimiento de acilación de fitoesteroles de la presente invención puede comprender: f) solid powder isolation of the phytosterol ester. According to another preferred embodiment, the phytosterol acylation process of the present invention may comprise:
a) los fitoesteroles empleados son una mezcla que comprende 55% de β-sitosterol, 10% de estigmasterol, 29% de campesterol, y 6% de brasicasterol, expresado en peso respeto al total de la mezcla; a) the phytosterols used are a mixture comprising 55% of β-sitosterol, 10% of stigmasterol, 29% of campesterol, and 6% of brasicasterol, expressed by weight with respect to the total of the mixture;
b) el agente de acilación es ácido láurico; b) the acylating agent is lauric acid;
c) la proporción de fitoesterohácido láurico comprende valores entre 1:1 y 1:6; c) the proportion of lauric phytosteric acid comprises values between 1: 1 and 1: 6;
d) la esterol esterasa empleada como catalizador es un crudo enzimático producido como consecuencia del cultivo del hongo; d) the sterol esterase used as a catalyst is an enzymatic crude produced as a result of the fungus culture;
e) se utiliza una dosis de enzima que comprende entre 1,5 y 12 U/mL de reacción; e) an enzyme dose comprising between 1.5 and 12 U / mL of reaction is used;
f) la reacción transcurre en un sistema monofásico orgánico, con isooctano, n-hexano o tolueno como solventes, o bifásico que comprende una mezcla de cualquiera de estos solventes orgánicos con un 10% de agua; f) the reaction proceeds in an organic single-phase system, with isooctane, n-hexane or toluene as solvents, or biphasic comprising a mixture of any of these organic solvents with 10% water;
g) la reacción de acilación transcurre a 28 °C; y g) the acylation reaction proceeds at 28 ° C; Y
h) aislamiento en forma de polvo sólido del éster de fitoesterol. h) solid powder insulation of the phytosterol ester.
En otra realización preferente, el procedimiento de acilación de fitoestanoles de la presente invención puede comprender: In another preferred embodiment, the method of acylation of phytostanols of the present invention may comprise:
a) los fitostanoles vegetales utilizados se seleccionan del grupo que consiste en sitoestanol, campestanol, brasicastanol y cualquier derivado o mezcla de estos; a) the plant phytostanols used are selected from the group consisting of sitoestanol, campestanol, brasicastanol and any derivative or mixture thereof;
b) el agente de acilación se selecciona del grupo que consiste en ácido graso libre y éster de ácido graso, es saturado o insaturado, y la longitud de cadena de entre 6 y 18 átomos de carbono, siendo preferentemente ácido graso libre; b) the acylating agent is selected from the group consisting of free fatty acid and fatty acid ester, is saturated or unsaturated, and the chain length between 6 and 18 carbon atoms, preferably being free fatty acid;
c) la esterol esterasa empleada como catalizador es un crudo enzimático producido como consecuencia del cultivo del hongo; c) the sterol esterase used as a catalyst is an enzymatic crude produced as a result of the fungus culture;
d) la reacción transcurre en un sistema monofásico orgánico o bifásico que comprende una mezcla de solvente orgánico y agua; d) the reaction takes place in an organic or biphasic single phase system comprising a mixture of organic solvent and water;
e) la reacción de acilación transcurre entre 24 y 35 °C, y e) the acylation reaction takes place between 24 and 35 ° C, and
f) aislamiento en forma de polvo sólido del éster de fitoestanol. f) solid powder insulation of the phytostanol ester.
De acuerdo con otro modo de realización preferente, el procedimiento de acilación de fitoestanoles de la presente invención puede comprender: a) el fitoestanol empleado comprende un mínimo de 95% de sitoestanol; In accordance with another preferred embodiment, the method of acylation of phytostanols of the present invention may comprise: a) the phytostanol used comprises a minimum of 95% of sitoestanol;
b) el agente de acilación se selecciona del grupo que consiste en ácido láurico, acido oleico y oleato de metilo, b) the acylating agent is selected from the group consisting of lauric acid, oleic acid and methyl oleate,
c) la proporción de fitoestanohagente de acilación comprende valores entre 1:1 y 1:6; c) the proportion of phytostanol acylation agent comprises values between 1: 1 and 1: 6;
d) la esterol esterasa empleada como catalizador es un crudo enzimático producido como consecuencia del cultivo del hongo; d) the sterol esterase used as a catalyst is an enzymatic crude produced as a result of the fungus culture;
e) se utiliza una dosis de enzima que comprende entre 1,5 y 12 U/mL de reacción; e) an enzyme dose comprising between 1.5 and 12 U / mL of reaction is used;
f) la reacción transcurre en un sistema monofásico orgánico, con isooctano, n-hexano o tolueno como solventes, o bifásico que comprende una mezcla de cualquiera de estos solventes orgánicos con un 10% de agua; f) the reaction proceeds in an organic single-phase system, with isooctane, n-hexane or toluene as solvents, or biphasic comprising a mixture of any of these organic solvents with 10% water;
g) la reacción de acilación transcurre a 28 °C, y g) the acylation reaction proceeds at 28 ° C, and
h) aislamiento en forma de polvo sólido del éster de fitoestanol. h) solid powder insulation of the phytostanol ester.
Los ásteres sintetizados de fitoesteroles o de los derivados saturados de éstos, también llamados ésteres de fitoestanoles, pueden separarse del exceso de ácido graso utilizado diferentes procedimientos, como por ejemplo: i) mediante destilación molecular (Hirota et al. Purification of steryl esters from soybean oil deodorizer distillate. Journal of the American Oil Chemists' Society 80: 341-346. 2003) y ii) mediante desacidificación facilitando la formación de sales del ácido graso (Weber et al. Fatty acid steryl, stanyl, and steroid esters by esterification and transesterification in vacuo using Candida rugosa lipase as catalyst. Journal of Agricultural and Food Chemistry 49: 67-71. 2001). Incluso sin eliminar el exceso de ácidos grasos en la reacción, el solvente podría eliminarse evaporando en rotavapor o utilizando un liofilizador. En cualquiera de los casos, el procedimiento de la presente invención preferentemente comprende una etapa adicional de obtención de un producto en forma de polvo sólido con características organolépticas apropiadas para su incorporación directa en alimentos, bebidas, fármacos y nutracéuticos, de modo que la cantidad de solvente residual o impurezas orgánicas volátiles se encuentren dentro los límites aceptables propuestos por la guía GPC (Guía de la Buena Práctica Clínica) del Comité Internacional de Armonización (ICH) o de farmacopeas (Grodowska y Parczewski. Organic solvents in the pharmaceutical industry. Acta Poloniae pharmaceutica-drug Research 67: 3-12. 2010). Hay que considerar que hasta un 50% del gasto energético necesario para un proceso químico proviene de la purificación de los productos y del reciclado de los solventes empleados (Clark y Tavener. Alternative solvents: shades of green. Organic Process Research & Development 11: 149-155. 2007). Synthesized esters of phytosterols or saturated derivatives thereof, also called phytostanol esters, can be separated from the excess fatty acid used by different procedures, such as: i) by molecular distillation (Hirota et al. Purification of steryl esters from soybean oil deodorizer distillate, Journal of the American Oil Chemists' Society 80: 341-346. 2003) and ii) by deacidification facilitating the formation of fatty acid salts (Weber et al. Fatty acid steryl, stanyl, and steroid esters by esterification and transesterification in vacuo using Candida rugosa lipase as catalyst. Journal of Agricultural and Food Chemistry 49: 67-71. 2001). Even without removing excess fatty acids in the reaction, the solvent could be removed by evaporating in a rotary evaporator or using a lyophilizer. In any case, the process of the present invention preferably comprises an additional step of obtaining a product in the form of solid powder with organoleptic characteristics suitable for direct incorporation into food, beverages, drugs and nutraceuticals, so that the amount of residual solvent or volatile organic impurities are within the acceptable limits proposed by the GPC guide (Guide to Good Clinical Practice) of the International Harmonization Committee (ICH) or pharmacopoeias (Grodowska and Parczewski. Organic solvents in the pharmaceutical industry. Acta Poloniae pharmaceutica-drug Research 67: 3-12. 2010). It must be considered that up to 50% of the energy expenditure required for a chemical process comes from the purification of the products and the recycling of the solvents used (Clark and Tavener. Alternative solvents: shades of green. Organic Process Research & Development 11: 149-155. 2007).
Adicionalmente, la presente invención también tiene por objeto los ásteres de fitoesteroles o ásteres de fitoestanoles obtenidos por el procedimiento de acilación definido en la presente solicitud de patente. Additionally, the present invention also relates to phytosterols asters or phytostanols asters obtained by the acylation process defined in the present patent application.
De acuerdo con otro aspecto adicional, la presente invención también se refiere a productos enriquecidos con ásteres de fitoesteroles o de los derivados saturados de éstos obtenidos por el procedimiento de acilación definido en la presente solicitud de patente. Preferentemente estos productos se pueden seleccionar del grupo que consiste en un alimento, un preparado alimenticio, un suplemento dietético y un medicamento. According to a further aspect, the present invention also relates to products enriched with phytosterols esters or saturated derivatives thereof obtained by the acylation process defined in the present patent application. Preferably these products can be selected from the group consisting of a food, a food preparation, a dietary supplement and a medicament.
De forma más preferente, cuando el producto enriquecido es un producto alimenticio, éste puede ser: i) un alimento perteneciente al grupo de los derivados lácteos, ii) un alimento o producto que no pertenece al grupo de los derivados lácteos, siendo apto para alérgicos a la leche como por ejemplo un producto derivado de la soja. En este sentido destacar que se ha demostrado que la administración de ésteres de esteróles junto con proteína de soja ayuda a disminuir más los niveles de colesterol (Lin et al. Soy protein enhances the cholesterol-lowering effect of plant sterol esters in cholesterol-fed hamsters. The Journal of Nutrition 134: 143-148. 2004), o iii) un producto que proviene de cereales o mezclas de cereales como masas y masas de repostería o pastas . More preferably, when the enriched product is a food product, it can be: i) a food belonging to the group of dairy products, ii) a food or product that does not belong to the group of milk products, being suitable for allergy sufferers to milk as for example a product derived from soybeans. In this regard, it should be noted that the administration of ester esters together with soy protein helps lower cholesterol levels further (Lin et al. I am protein enhancing the cholesterol-lowering effect of plant sterol esters in cholesterol-fed hamsters The Journal of Nutrition 134: 143-148, 2004), or iii) a product that comes from cereals or cereal mixtures such as pastry doughs and pastries.
De forma más preferente, cuando el producto enriquecido es un suplemento dietético, por ejemplo suplemento alimenticio o vitamínico, o un medicamento, esté es una forma sólida apta para administración oral, como por ejemplo, comprimido, cápsula, grajea, gránulo, etc. More preferably, when the enriched product is a dietary supplement, for example food or vitamin supplement, or a medicament, this is a solid form suitable for oral administration, such as, for example, tablet, capsule, grajea, granule, etc.
De acuerdo con otro aspecto adicional, la presente invención también se refiere al uso de los ésteres de fitoesteroles o de los derivados saturados de éstos obtenidos por el procedimiento de acilación definido en la presente solicitud de patente; y de los productos enriquecidos con ésteres de fitoesteroles o de los derivados saturados de éstos objeto de la presente invención para la obtención de productos de interés alimenticio y/o farmacéutico. De acuerdo con otro aspecto adicional, la presente invención también se refiere a los ásteres de fitoesteroles o de los derivados saturados de éstos obtenidos por el procedimiento de acilación definido en la presente solicitud de patente; y a los productos enriquecidos con ásteres de fitoesteroles o de los derivados saturados de éstos objeto de la presente invención para su uso en medicina, preferentemente para reducir los niveles de colesterol en plasma sanguíneo. In accordance with a further aspect, the present invention also relates to the use of phytosterols esters or saturated derivatives thereof obtained by the acylation process defined in the present patent application; and of the products enriched with phytosterols esters or of the saturated derivatives thereof, object of the present invention to obtain products of food and / or pharmaceutical interest. In accordance with another additional aspect, the present invention also relates to phytosterols esters or saturated derivatives thereof obtained by the acylation process defined in the present patent application; and to products enriched with phytosterols esters or saturated derivatives thereof, which are the object of the present invention for use in medicine, preferably to reduce blood plasma cholesterol levels.
De acuerdo con otro aspecto adicional, la presente invención también se refiere a un método para reducir los niveles de colesterol en plasma sanguíneo que comprende administrar una cantidad terapéuticamente eficaz de los ésteres de fitoesteroles o de los derivados saturados de éstos obtenidos por el procedimiento de acilación definido en la presente solicitud de patente; o administrar una cantidad terapéuticamente eficaz de un producto enriquecido con ésteres de fitoesteroles o con los derivados saturados de éstos objeto de la presente invención. In accordance with another additional aspect, the present invention also relates to a method for reducing blood plasma cholesterol levels comprising administering a therapeutically effective amount of phytosterols esters or saturated derivatives thereof obtained by the acylation process. defined in the present patent application; or administering a therapeutically effective amount of a product enriched with phytosterols esters or with the saturated derivatives thereof object of the present invention.
De acuerdo con un modo de realización preferente, el procedimiento de acilación de fitoesteroles libres o de los derivados saturados de éstos con ácidos grasos catalizado por una enzima esterol esterasa producida por hongos del género Ophiostoma tal como se describe en la presente solicitud de patente, se caracteriza porque los preparados enzimáticos pueden ser producidos en un medio de cultivo para O. piceae, que incluye un compuesto lipídico como inductor, y para Pichia pastoris para la producción de la misma enzima en su variante recombinante. La esterol esterasa producida en ambos sistemas es una enzima mayoritaria y única en su actividad en los crudos enzimáticos obtenidos. Los crudos pueden ser sometidos a un proceso de liofilización y almacenados durante meses conservando su actividad. According to a preferred embodiment, the acylation process of free phytosterols or saturated derivatives thereof with fatty acids catalyzed by a sterol esterase enzyme produced by fungi of the genus Ophiostoma as described in the present patent application, is characterized in that the enzyme preparations can be produced in a culture medium for O. piceae, which includes a lipid compound as an inducer, and for Pichia pastoris for the production of the same enzyme in its recombinant variant. The sterol esterase produced in both systems is a majority enzyme and unique in its activity in the obtained crude enzymes. Crude can be subjected to a lyophilization process and stored for months while retaining its activity.
La esterol esterasa utilizada en el procedimiento de acilación de fitoesteroles o de los derivados saturados de éstos con ácidos grasos o ésteres de ácido graso de la presente invención puede ser cualquier enzima recombinante codificada en origen por el gen de O. piceae. The sterol esterase used in the acylation process of phytosterols or saturated derivatives thereof with fatty acids or fatty acid esters of the present invention can be any recombinant enzyme encoded in origin by the O. piceae gene.
Preferentemente, la enzima recombinante se obtiene por un procedimiento que incluye 3 etapas que se describen a continuación: i) La amplificación por PC (reacción en cadena de la polimerasa) de la secuencia que codifica la enzima, donde dicha secuencia se corresponde con la secuencia completa (incluyendo el péptido señal) o madura (sin péptido señal) de la proteína. Los moldes para la reacción de PCR podrán ser cualquier fragmento de DNA o cDNA que contenga la secuencia en cuestión como el DNA genómico del hongo preferentemente, o bien clones de una genoteca generada a partir de DNA genómico o cDNA en la que el fragmento de ácido nucleico responsable de codificar la enzima se encuentra en cualquier fago, cósmido, fásmido, o cromosoma artificial (BAC o YAC) empleado para generar dicha genoteca. De acuerdo con una realización preferente adicional, el molde empleado para la PCR también podría ser cualquier vector en el que la secuencia hubiera sido previamente clonada y, asimismo, cualquier fragmento de DNA o cDNA procedente de un proceso de evolución dirigida y/o mutagénesis dirigida independientemente del hospedador empleado. Preferentemente, son iniciadores de la amplificación cebadores que contengan la secuencia del péptido señal SEQ. ID No: 3 o N-terminal de la proteína madura SEQ ID No: 9 y cebadores basados en el extremo 3' del gen de la enzima nativa (SEQ ID No: 8); o aquéllos derivados de éstos si se emplean como molde DNA o cDNA modificados resultantes de obtener variantes de la proteína como resultado de un proceso de evolución dirigida y/o mutagénesis dirigida. También cualquier tipo de cebadores que incluyan las características anteriores junto con cualquier otra modificación introducida en la secuencia de la proteína, como colas de histidina N o C terminales, etc. Preferably, the recombinant enzyme is obtained by a procedure that includes 3 steps described below: i) The amplification by PC (polymerase chain reaction) of the sequence encoding the enzyme, where said sequence corresponds to the complete (including the signal peptide) or mature (without signal peptide) sequence of the protein. The templates for the PCR reaction may be any DNA fragment or cDNA containing the sequence in question as the genomic DNA of the fungus preferably, or clones of a library generated from genomic DNA or cDNA in which the acid fragment The nucleic responsible for encoding the enzyme is found in any phage, cosmid, plasmid, or artificial chromosome (BAC or YAC) used to generate such a library. According to a further preferred embodiment, the template used for PCR could also be any vector in which the sequence had been previously cloned and, likewise, any DNA fragment or cDNA from a process of directed evolution and / or directed mutagenesis regardless of the host employed. Preferably, they are primers of the amplification primers containing the sequence of the SEQ signal peptide. ID No: 3 or N-terminal of the mature protein SEQ ID No: 9 and primers based on the 3 'end of the native enzyme gene (SEQ ID No: 8); or those derived from them if modified DNA or cDNA resulting from obtaining variants of the protein as a result of a process of directed evolution and / or directed mutagenesis are used as a template. Also any type of primers that include the above characteristics along with any other modifications introduced in the protein sequence, such as histidine N or C terminal tails, etc.
ii) La introducción del gen o la secuencia madura que codifican la proteína, modificada o no, en cualquier tipo de vector de clonación y/o de expresión; entendiéndose por vector plásmidos de origen bacteriano modificados o vectores víricos eucariotas.  ii) The introduction of the mature gene or sequence that encodes the protein, modified or not, in any type of cloning and / or expression vector; understood as vector plasmids of modified bacterial origin or eukaryotic viral vectors.
iii) Su expresión heteróloga en cualquiera de los organismos usados para la producción industrial de enzimas.  iii) Its heterologous expression in any of the organisms used for the industrial production of enzymes.
La presente invención tiene su origen en los estudios previos realizados sobre la esterol esterasa de O. piceae. Tras un screening entre diferentes hongos se escogió al ascomiceto O. piceae por producir una enzima capaz de hidrolizar tanto ésteres de esteróles como triglicéridos y mezclas de éstos procedentes de maderas de frondosas o coniferas (Calero-Rueda et al. Production, isolation and characterization of a sterol esterase from Ophiostoma piceae. Biochim. Biophys. Acta 1599 [1-2]: 28-35. 2002; Calero-Rueda et al. Hydrolysis of sterol esters by an esterase from Ophiostoma piceae: Application for pitch control in pulping of Eucalyptus globulus wood. Intern. J. Biotechnol. 6: 367-375. 2004). Estos estudios dieron lugar a la patente internacional WO 02/075045 A1R1 (Calero-Rueda et al., 2002) para su aplicación en la reducción de pitch, depósitos que originan problemas durante la fabricación de la pasta de papel. The present invention has its origin in previous studies on the sterol esterase of O. piceae. After a screening between different fungi, the ascomycete O. piceae was chosen for producing an enzyme capable of hydrolyzing both ester esters and triglycerides and mixtures thereof derived from hardwood or coniferous wood (Calero-Rueda et al. Production, isolation and characterization of a sterol esterase from Ophiostoma piceae, Biochim, Biophys, Acta 1599 [1-2]: 28-35, 2002; Calero-Rueda et al. Hydrolysis of sterol esters by an esterase from Ophiostoma piceae: Application for pitch control in pulping of Eucalyptus globulus wood. Intern. J. Biotechnol. 6: 367-375. 2004). These studies gave rise to the international patent WO 02/075045 A1R1 (Calero-Rueda et al., 2002) for its application in pitch reduction, deposits that cause problems during the manufacture of paper pulp.
Debido al interés industrial suscitado con la enzima, se decidió llevar a cabo su expresión heteróloga en uno de los sistemas eucarióticos más empleados, la levadura metilotrófica P. pastorls, con el fin de tratar de mejorar sus niveles de producción. Diferentes patentes recogen las mejoras realizadas en este sistema de expresión durante los últimos años (Bollok et al. Recent patents on the Pichia pastorls expression system: expanding the toolbox for recombinant protein production. Recent Patents on Biotechnology 3: 192-201. 2009). Esto, junto con la secuenciación reciente del genoma de la levadura (De Schutter et al. Genome sequence of the recombinant protein production host Pichia pastoris. Nature Biotechnology 27: 561-566. 2009), posibilitará en el futuro la mejora de cepas mediante estrategias de biología de sistemas. Due to the industrial interest aroused with the enzyme, it was decided to carry out its heterologous expression in one of the most used eukaryotic systems, P. pastorls methylotrophic yeast, in order to try to improve its production levels. Different patents reflect the improvements made in this expression system during the last years (Bollok et al. Recent patents on the Pichia pastorls expression system: expanding the toolbox for recombinant protein production. Recent Patents on Biotechnology 3: 192-201. 2009). This, together with the recent sequencing of the yeast genome (De Schutter et al. Genome sequence of the recombinant protein production host Pichia pastoris. Nature Biotechnology 27: 561-566. 2009), will make it possible in the future to improve strains through strategies of systems biology.
La producción máxima de la esterol esterasa de O. piceae, en un medio sintético con glucosa y sales minerales suplementado con 0,5% de aceite de oliva (Calero-Rueda et al., supra), se obtuvo entre los 15 y 21 días de cultivo y los niveles de actividad fueron aproximadamente 1,8 U/mL utilizando p-nitrofenilbutirato (pNPB) como sustrato. En el sistema de expresión escogido se pretende incrementar los niveles de actividad, disminuir el tiempo de producción y evitar la inducción con aceite de oliva, lo que tendría un efecto muy positivo en la producción de esta enzima a nivel industrial. La secuencia madura (sin péptido señal) de la esterol esterasa de O. piceae se ha utilizado para expresarla en la levadura P. pastoris. La producción de la enzima recombinante se encuentra fuertemente regulada por el promotor AOX1 (alcohol oxidasa 1) de la levadura que responde a la presencia de metanol como inductor. La proteína recombinante producida es dirigida y secretada al medio extracelular gracias a la incorporación en su extremo N- terminal del pre-propéptido del factor α de S. cerevisiae, empleado para la expresión extracelular de muchas otras proteínas (Crepin et al. Production and characterization of the Talaromyces stipitatus feruloyl esterase FAEC in Pichia pastoris: identification of the nucleophilic serine. Protein Expression and Purification 29: 176-184. 2003; Dámaso et al. Optimized Expression of a Thermostable Xylanase from Thermomyces lanuginosus in Pichia pastoris. Appl. Environ. Microbiol. 69: 6064-6072. 2003; Brunel et al. High-level expression of Candida parapsilosis lipase/acyltransferase in Pichia pastoris. Journal of Biotechnology 111: 41-50. 2004). El hecho de que la producción se encuentre fuertemente regulada por la inducción del promotor AOX1 garantiza la obtención de altos niveles de proteína recombinante dado que el gen AOX1 sólo se sobreexpresa en presencia de metanol, y su producto es la primera enzima de la ruta catabólica para su utilización en levaduras metilotróficas. Existe también un gen AOX2 cuyo producto no representa más del 15% de la actividad alcohol oxidasa celular, de manera que entre ambas enzimas pueden llegar a constituir casi el 30% del total de la proteína soluble celular en células creciendo en el alcohol (Cregg et al. Functional characterization of the two alcohol oxidase genes from the yeast Pichia pastoris. Mol. Cell. Biol. 9: 1316-1323. 1989; Daly y Hearn. Expression of heterologous proteins in Pichia pastoris: a useful experimental tool in protein engineering and production. J. Mol. Recognit. 18: 119-138. 2005). Considerando esto, los niveles de actividad que se han obtenido en Erlenmeyer con una cepa Mut+ (Methanol utilization plus) de P. pastoris como biofactoría para la producción de la esterol esterasa serían de unas 3 veces los niveles alcanzados con O. piceae cuando se emplea un medio complejo, y de la tercera parte si se emplea un medio mínimo. No obstante la producción puede aumentar más si en el medio de cultivo se añade además del metanol, como inductor y fuente de carbono, una segunda fuente de carbono como el sorbitol, que no interfiere con la inducción (Inan y Meagher. Non- repressing carbón sources for alcohol oxidase (AOX1) promoter of Pichia pastoris. Journal of Bioscience and Bioengineering 92: 585-589. 2001), llegando en este caso a producir niveles de actividad de hasta unas 7 veces superiores cuando se emplea un medio complejo. Además, es importante reseñar que las producciones citadas se lograrían en tan sólo 4 días de cultivo frente a las 2-3 semanas necesarias si se produce la enzima nativa, y que los volúmenes de medio que se manejan en esta escala para la producción de la enzima recombinante son considerablemente inferiores. La producción de la esterol esterasa recombinante puede verse mejorada aún más mediante un escalado a biorreactor en bioprocesos perfectamente controlados, en medios mínimos de composición perfectamente definida, y en tiempos de producción no mayores de 4 días, lo que facilitaría su posible uso industrial, a diferencia de lo que ocurre con las diferentes isoenzimas de C. rugosa de las que sólo se ha descrito el escalado en estas condiciones en la LIP2 recombinante (Ferrer et al., supra). La enzima recombinante producida es mayoritaria en el crudo y se puede concentrar por ultrafiltración tangencial empleando una membrana de 5 kDa y emplearse para diferentes aplicaciones, como la que describe la presente invención, tras haber sido liofilizada. The maximum production of the sterol esterase of O. piceae, in a synthetic medium with glucose and mineral salts supplemented with 0.5% olive oil (Calero-Rueda et al., Supra), was obtained between 15 and 21 days of culture and activity levels were approximately 1.8 U / mL using p-nitrophenylbutyrate (pNPB) as a substrate. In the chosen expression system it is intended to increase activity levels, decrease production time and avoid induction with olive oil, which would have a very positive effect on the production of this enzyme at the industrial level. The mature sequence (without signal peptide) of the sterol esterase of O. piceae has been used to express it in P. pastoris yeast. The production of the recombinant enzyme is strongly regulated by the AOX1 promoter (alcohol oxidase 1) of the yeast that responds to the presence of methanol as an inducer. The recombinant protein produced is directed and secreted into the extracellular environment thanks to the incorporation at its N-terminal end of the pre-propeptide of S. cerevisiae α factor, used for the extracellular expression of many other proteins (Crepin et al. Production and characterization of the Talaromyces stipitatus feruloyl esterase FAEC in Pichia pastoris: identification of the nucleophilic serine Protein Expression and Purification 29: 176-184. 2003; Dámaso et al. Optimized Expression of a Thermostable Xylanase from Thermomyces lanuginosus in Pichia pastoris. Appl. Environ. Microbiol 69: 6064-6072. 2003; Brunel et al. High-level expression of Candida parapsilosis lipase / acyltransferase in Pichia pastoris. Journal of Biotechnology 111: 41-50. 2004). The fact that production is strongly regulated by the induction of the AOX1 promoter guarantees the obtaining of high levels of recombinant protein since the AOX1 gene is only overexpressed in the presence of methanol, and its product is the first enzyme in the catabolic pathway for its use in methylotrophic yeasts. There is also an AOX2 gene whose product does not represent more than 15% of the cellular alcohol oxidase activity, so that between both enzymes they can constitute almost 30% of the total soluble cell protein in cells growing in alcohol (Cregg et al. Functional characterization of the two alcohol oxidase genes from the yeast Pichia pastoris. Mol. Cell. Biol. 9: 1316-1323. 1989; Daly and Hearn. Expression of heterologous proteins in Pichia pastoris: a useful experimental tool in protein engineering and production J. Mol. Recognit. 18: 119-138. 2005). Considering this, the levels of activity that have been obtained in Erlenmeyer with a strain Mut + (Methanol utilization plus) of P. pastoris as biofactories for the production of sterol esterase would be about 3 times the levels reached with O. piceae when employs a complex medium, and the third part if a minimum medium is used. However, production may increase further if, in addition to methanol, as a carbon source and inducer, a second source of carbon such as sorbitol is added in the culture medium, which does not interfere with induction (Inan and Meagher. Non-repressing carbon sources for alcohol oxidase (AOX1) promoter of Pichia pastoris, Journal of Bioscience and Bioengineering 92: 585-589. 2001), in this case producing activity levels up to about 7 times higher when using a complex medium. In addition, it is important to note that the aforementioned productions would be achieved in just 4 days of cultivation compared to the 2-3 weeks needed if the native enzyme is produced, and that the volumes of medium that are handled on this scale for the production of the Recombinant enzyme are considerably inferior. The production of recombinant sterol esterase can be further enhanced by bioreactor scaling in perfectly controlled bioprocesses, in minimal media of perfectly defined composition, and in production times not exceeding 4 days, which would facilitate its possible industrial use, to unlike what happens with the different isoenzymes of C. rugosa from which only the scaling under these conditions has been described in the recombinant LIP2 (Ferrer et al., supra). The recombinant enzyme produced is mostly in the crude and can be concentrated by tangential ultrafiltration using a 5 kDa membrane and used for different applications, such as the one described in the present invention, after being lyophilized.
La purificación de las enzimas nativa y recombinante se realizó según el método previamente descrito (Calero-Rueda et al., supra) con pequeñas modificaciones: el líquido ultrafiltrado se equilibró con sulfato amónico 0,5 M y se aplicó a un cartucho de interacción hidrofóbica Hi Trap Octyl Sepharose (GE Healthcare) equilibrado con la misma concentración de sal en Tris-HCI 25 mM, pH 7,0. Las proteínas retenidas se eluyeron con un gradiente lineal decreciente de la sal en 50 minutos a un flujo de 1 mL/min. Finalmente, la esterol esterasa se eluyó con una solución de Tritón X-100 reducido al 0,2% (v/v). Mediante este único pasó se consiguió obtener proteínas totalmente purificadas una vez dializadas por ultrafiltración para eliminar el detergente. The purification of the native and recombinant enzymes was carried out according to the previously described method (Calero-Rueda et al., Supra) with minor modifications: the ultrafiltered liquid was equilibrated with 0.5 M ammonium sulfate and applied to a hydrophobic interaction cartridge Hi Trap Octyl Sepharose (GE Healthcare) balanced with the same salt concentration in 25 mM Tris-HCI, pH 7.0. The retained proteins were eluted with a decreasing linear gradient of salt in 50 minutes at a flow of 1 mL / min. Finally, the sterol esterase was eluted with a 0.2% (v / v) reduced Triton X-100 solution. Through this single step, it was possible to obtain fully purified proteins once dialyzed by ultrafiltration to remove the detergent.
La caracterización cinética de la enzima recombinante en cuanto a la hidrólisis de diferentes tipos de ésteres (de p-nitrofenol, glicerol y colesterol) pusieron de manifiesto que la afinidad de la enzima recombinante por la mayor parte de los sustratos es algo mayor que en el caso de la enzima nativa. Lo que llama la atención, y es de destacar, es que con cualquiera de los sustratos ensayados la eficacia catalítica calculada para la enzima recombinante es del orden de 8-10 veces superior a la de la enzima nativa. Según esto, la enzima recombinante es capaz de catalizar la hidrólisis de más moléculas de cada uno de los sustratos por unidad de tiempo. Al igual que ocurre con la enzima nativa, las mayores eficacias corresponden a los ésteres de cadena larga y además éstas aumentan con el número de insaturaciones del sustrato. Hasta el momento no se ha caracterizado desde un punto de vista cinético la capacidad de síntesis de ambas enzimas debido a la complejidad de las reacciones. En este caso, los sistemas en los que se realizan las reacciones (sistemas monofásicos o bifásicos) podrían condicionar estos resultados. The kinetic characterization of the recombinant enzyme in terms of hydrolysis of different types of esters (of p-nitrophenol, glycerol and cholesterol) showed that the affinity of the recombinant enzyme for most of the substrates is somewhat greater than in the case of the native enzyme. What is striking, and it is noteworthy, is that with any of the substrates tested the catalytic efficiency calculated for the recombinant enzyme is of the order of 8-10 times higher than that of the native enzyme. According to this, the recombinant enzyme is capable of catalyzing the hydrolysis of more molecules of each of the substrates per unit of time. As with the native enzyme, the greatest efficiencies correspond to the long chain esters and also these increase with the number of unsaturations of the substrate. So far, the synthesis capacity of both enzymes has not been characterized from a kinetic point of view due to the complexity of the reactions. In this case, the systems in which the reactions are carried out (monophasic or biphasic systems) could condition these results.
En un principio la mejora catalítica de la enzima recombinante se atribuyó a su mayor grado de N-glicosilación frente al de la enzima nativa (=30% frente al 8%), pero esto no parece ser la causa de la mejora en la enzima recombinante pues apenas existen cambios significativos en su actividad frente a distintos sustratos tras su desglicosilación con endoglicosidasa H. Sin embargo, donde sí se han encontrado diferencias entre ambas enzimas, que podrían explicar esta mejora es en la secuencia de sus extremos N-terminales. En concreto, la enzima recombinante presenta el extremo N-terminal modificado con entre 6-8 aminoácidos nuevos añadidos sobre la secuencia de la proteína nativa (SEQ ID No: 5 y SEQ ID No: 6) como consecuencia de i) el proceso de clonación en el plásmido integrativo utilizado para transformar P. pastoris que añade 4 aminoácidos (YVEF) al extremo de la proteína que forman parte del sitio de clonaje múltiple de áquel, y ii) el mal procesamiento post-traduccional de la proteína recombinante para eliminar el péptido señal (pre-propéptido del factor α de S. cerevisiae), a causa de lo cual se incorporan a la secuencia dos (EA) o cuatro (EAEA) aminoácidos de más. Por tanto, se tienen dos formas de proteína recombinante, una con 6 y otra con 8 aminoácidos de más. El mal procesamiento de este péptido señal se ha descrito también en otras proteínas expresadas de manera recombinante en P. pastoris sin afectar drásticamente a las propiedades catalíticas de la enzima (Crepin et al., supra; Dámaso et al., supra; Brunel et al., supra) y parece debido a que una de las enzimas encargadas de ello, concretamente la enzima STE13, que media la eliminación de las repeticiones EA, no sería capaz de procesar, al ser una enzima minoritaria, un producto (proteína recombinante) que se está sobreexpresando (Brake. Secretion of heterologous proteins directed by the yeast a-factor leader Yeast Genetic Engineering. Biotechnology series. pags. 269-280, 1989). Initially, the catalytic improvement of the recombinant enzyme was attributed to its higher degree of N-glycosylation compared to that of the native enzyme (= 30% vs. 8%), but this does not appear to be the cause of the improvement in the recombinant enzyme Well, there are hardly any changes significant in their activity against different substrates after deglycosylation with endoglycosidase H. However, where differences between both enzymes have been found, which could explain this improvement is in the sequence of their N-terminal ends. Specifically, the recombinant enzyme has the modified N-terminal end with between 6-8 new amino acids added to the native protein sequence (SEQ ID No: 5 and SEQ ID No: 6) as a consequence of i) the cloning process in the integrative plasmid used to transform P. pastoris that adds 4 amino acids (YVEF) to the end of the protein that are part of the multiple cloning site of that one, and ii) the post-translational misprocessing of the recombinant protein to eliminate the peptide signal (pre-propeptide of S. cerevisiae α factor), because of which two (more) or four (more EAEA) amino acids are incorporated into the sequence. Therefore, there are two forms of recombinant protein, one with 6 and another with 8 amino acids. The poor processing of this signal peptide has also been described in other proteins expressed recombinantly in P. pastoris without drastically affecting the catalytic properties of the enzyme (Crepin et al., Supra; Dámaso et al., Supra; Brunel et al ., supra) and it seems because one of the enzymes responsible for it, specifically the STE13 enzyme, which mediates the elimination of EA repeats, would not be able to process, as a minority enzyme, a product (recombinant protein) that is being overexpressed (Brake. Secretion of heterologous proteins directed by the yeast a-factor leader Yeast Genetic Engineering. Biotechnology series. pages 269-280, 1989).
La existencia de la misma enzima con diferencias en su extremo N-terminal así como las diferentes propiedades catalíticas de cada una de las formas se ha descrito en la literatura (Mandrich et al. Role of the N Terminus in Enzyme Activity, Stability and Specificity in Thermophilic Esterases Belonging to the HSL Family. Journal of Molecular Biology 345: 501- 512. 2005; Sayari et al. N-terminal peptide of Rhizopus oryzae lipase is important for its catalytic properties. FEBS Letters 579: 976-982. 2005; Niu et al. Secretion of pro- and mature Rhizopus arrhizus lipases by Pichia pastoris and properties of the proteins. Molecular Biotechnology 32: 73-81. 2006; Yu et al. Rhizopus chinensis lipase: Gene cloning, expression in Pichia pastoris and properties. Journal of Molecular Catalysis B: Enzymatic 57: 304-311. 2009; Peña-Montes et al. Differences in biocatalytic behavior between two variants of Stcl esterase from Aspergillus nidulans and its potential use in biocatalysis. Journal of Molecular Catalysis B: Enzymatic 61: 225-234. 2009), e incluso se ha propuesto cómo dicho extremo interactuaría no sólo con el sustrato de naturaleza lipídica sino también con el resto de la molécula de enzima (Frikha et al. Structural homologies, importance for catalysis and lipid binding of the N-terminal peptide of a fungal and a pancreatic lipase. Protein and Peptide Letters 17: 254- 259. 2010). Por eso, asumimos que en el caso de la esterol esterasa recombinante este cambio podría estar implicado en la mejora de sus constantes cinéticas. Esto se pudo comprobar mediante estudios de velocidad de sedimentación realizados utilizando ultracentrifugación analítica para comparar las enzimas nativa y recombinante (Fig. 1). Estos estudios han puesto de manifiesto que mientras en solución acuosa (fosfato sódico 25 mM, pH 7,0) la enzima nativa se encuentra altamente agregada, la recombinante está en forma monomérica y dimérica. Si las proteínas se encuentran en una solución acuosa en presencia de detergente, en este caso Genapol X-100 al 1% (v/v), ambas se encuentran mayoritariamente en forma monomérica. Si los estudios se hacen con enzima recombinante desglicosilada, para evitar el posible efecto "solubilizante" que pudieran tener los carbohidratos unidos a la proteína (ya que el porcentaje de estos es mucho mayor que en la nativa), se observa que la enzima recombinante se encuentra en forma monomérica y dimérica en solución acuosa, siendo la forma compatible con el monómero la que aparece en presencia del detergente. Por tanto, resulta concluyente que la modificación del extremo N- terminal de la proteína recombinante está influyendo en el estado de agregación de la proteína y esto hace que sus propiedades cinéticas mejoren. Existen trabajos que ponen de manifiesto la diferente actividad de una proteína, concretamente lipasas, según su estado de agregación. Cuando la proteína se encuentra agregada se forman estructuras pseudo- cuaternarias como consecuencia de la alta hidrofobicidad en aminoácidos expuestos al medio. Aunque existe disparidad en los efectos provocados, parece demostrado que el aumento del estado de agregación va acompañado de una pérdida de actividad que puede llegar a ser total, según el caso, como consecuencia del bloqueo de los sitios de unión al sustrato (Rúa et al. Thermoalkalophilic lipase of Bacillus thermocatenulatus. Large-scale production, purification and properties: aggregation behaviour and its effect on activity. Journal of Biotechnology 56: 89-102. 1997; Palomo et al. General trend of lipase to self- assemble giving bimolecular aggregates greatly modifies the enzyme functionality. Biomacromolecules 4: 1-6. 2003; Ferrer et al., supra). BREVE DESCRIPCIÓN DE LAS FIGURAS The existence of the same enzyme with differences in its N-terminal end as well as the different catalytic properties of each of the forms has been described in the literature (Mandrich et al. Role of the N Terminus in Enzyme Activity, Stability and Specificity in Thermophilic Esterases Belonging to the HSL Family, Journal of Molecular Biology 345: 501- 512. 2005; Sayari et al. N-terminal peptide of Rhizopus oryzae lipase is important for its catalytic properties. FEBS Letters 579: 976-982. 2005; Niu et al. Secretion of pro and mature Rhizopus arrhizus lipases by Pichia pastoris and properties of the proteins. Molecular Biotechnology 32: 73-81. 2006; Yu et al. Rhizopus chinensis lipase: Gene cloning, expression in Pichia pastoris and properties. Journal of Molecular Catalysis B: Enzymatic 57: 304-311. 2009; Peña-Montes et al. Differences in biocatalytic behavior between two variants of Stcl esterase from Aspergillus nidulans and its potential use in biocatalysis. Journal of Mol Ecular Catalysis B: Enzymatic 61: 225-234. 2009), and it has even been proposed how such an extreme would interact not only with the substrate of a lipidic nature but also with the rest of the molecule of enzyme (Frikha et al. Structural homologies, importance for catalysis and lipid binding of the N-terminal peptide of a fungal and a pancreatic lipase. Protein and Peptide Letters 17: 254-259. 2010). Therefore, we assume that in the case of recombinant sterol esterase this change could be involved in the improvement of its kinetic constants. This could be verified by sedimentation rate studies performed using analytical ultracentrifugation to compare the native and recombinant enzymes (Fig. 1). These studies have shown that while in aqueous solution (25 mM sodium phosphate, pH 7.0) the native enzyme is highly aggregated, the recombinant is in monomeric and dimeric form. If the proteins are in an aqueous solution in the presence of detergent, in this case Genapol X-100 at 1% (v / v), both are mostly in monomeric form. If the studies are carried out with deglycosylated recombinant enzyme, to avoid the possible "solubilizing" effect that carbohydrates bound to the protein might have (since the percentage of these is much higher than in the native one), it is observed that the recombinant enzyme is it is found in a monomeric and dimeric form in aqueous solution, the form compatible with the monomer appearing in the presence of the detergent. Therefore, it is conclusive that the modification of the N-terminal end of the recombinant protein is influencing the state of aggregation of the protein and this makes its kinetic properties improve. There are works that show the different activity of a protein, specifically lipases, according to their state of aggregation. When the protein is added, pseudo quaternary structures are formed as a result of the high hydrophobicity in amino acids exposed to the medium. Although there is a disparity in the effects caused, it seems to be demonstrated that the increase in the state of aggregation is accompanied by a loss of activity that may become total, as the case may be, as a consequence of the blocking of the substrate binding sites (Rúa et al Thermoalkalophilic lipase of Bacillus thermocatenulatus Large-scale production, purification and properties: aggregation behavior and its effect on activity Journal of Biotechnology 56: 89-102 1997, Palomo et al. General trend of lipase to self-assembling giving bimolecular aggregates greatly modifies the enzyme functionality Biomacromolecules 4: 1-6, 2003; Ferrer et al., supra). BRIEF DESCRIPTION OF THE FIGURES
Fig. 1. Estudio del estado de agregación de las enzimas nativa y recombinante por ultracentrifugación analítica. Se muestran los perfiles obtenidos con la enzima nativa y recombinante en solución acuosa a pH 7,0 en experimentos de velocidades de sedimentación. Fig. 1. Study of the state of aggregation of native and recombinant enzymes by analytical ultracentrifugation. Profiles obtained with the native and recombinant enzyme in aqueous solution at pH 7.0 are shown in sedimentation velocity experiments.
Fig. 2A. Acilación de fitoesteroles de soja con ácido láurico mediante reacción de esterificación directa. Cromatograma de gases ilustrativo de la reacción control con una relación fitoesteroles:ácido graso 1:1 en isooctano tras 48 horas. Fig. 2A. Acylation of soy phytosterols with lauric acid by direct esterification reaction. Gas chromatogram illustrative of the control reaction with a phytosterols: 1: 1 fatty acid in isooctane ratio after 48 hours.
Fig. 2B. Acilación de fitoesteroles de soja con ácido láurico mediante reacción de esterificación directa. Cromatograma de gases ilustrativo del proceso de síntesis en reacciones con relación 1:1 tras 48 h con cualquiera de las enzimas empleadas en la presente invención. Fig. 2B. Acylation of soy phytosterols with lauric acid by direct esterification reaction. Gas chromatogram illustrative of the synthesis process in reactions with a 1: 1 ratio after 48 h with any of the enzymes used in the present invention.
Fig. 3. Efecto de diferentes relaciones fitoesteroles:ácido láurico en la acilación mediante esterificación directa de fitoesteroles de soja con el ácido en sistemas bifásicos isooctano/agua tras 48 h de reacción. Fig. 3. Effect of different phytosterols: lauric acid on acylation by direct esterification of soy phytosterols with the acid in two-phase isooctane / water systems after 48 h of reaction.
Fig. 4. Efecto de la dosis de enzima en la acilación mediante esterificación directa de fitoesteroles de soja con ácido láurico en sistemas bifásicos isooctano/agua empleando exceso de ácido tras 48 h de reacción. Los valores de actividad se refieren a la actividad obtenida empleando como sustrato butirato de p-nitrofenilo a una concentración final de 1,5 mM. Fig. 4. Effect of the enzyme dose on acylation by direct esterification of soy phytosterols with lauric acid in two-phase isooctane / water systems using excess acid after 48 h of reaction. Activity values refer to the activity obtained using p-nitrophenyl butyrate as substrate at a final concentration of 1.5 mM.
Fig. 5. Efecto del solvente orgánico utilizado en la acilación mediante esterificación directa de fitoesteroles de soja con ácido láurico en sistemas bifásicos empleando exceso de ácido tras 48 h de reacción. Fig. 5. Effect of the organic solvent used in acylation by direct esterification of soy phytosterols with lauric acid in biphasic systems using excess acid after 48 h of reaction.
Fig. 6. Efecto de diferentes relaciones sitoestanohácido láurico en la acilación mediante esterificación directa de sitoestanol comercial con el ácido en sistemas bifásicos isooctano/agua tras 48 h de reacción. Fig. 7. Efecto de diferentes relaciones sitoestanohácido oleico en la acilación mediante esterificación directa de sitoestanol comercial con el ácido en sistemas bifásicos isooctano/agua tras 48 h de reacción. Fig. 6. Effect of different ratios lauric acid in the acylation by direct esterification of commercial sitoestanol with the acid in two-phase isooctane / water systems after 48 h of reaction. Fig. 7. Effect of different ratios oleic sitoestanohácido in the acylation by direct esterification of commercial sitoestanol with the acid in two-phase isooctane / water systems after 48 h of reaction.
Fig. 8. Efecto de diferentes relaciones sitoestanoholeato de metilo en la acilación de sitoestanol comercial mediante reacciones de transesterificación en sistemas bifásicos isooctano/agua tras 48 h de reacción. EJEMPLOS Fig. 8. Effect of different ratios of methyl sitoestanoholeato in the acylation of commercial sitoestanol by means of transesterificación reactions in biphasic systems isooctano / water after 48 h of reaction. EXAMPLES
Ejemplo 1 Example 1
Acilación de fitoesteroles con ácido láurico en sistemas bifásicos isooctano/agua. Efecto de la relación fitoesteroles:ácido láurico.  Acylation of phytosterols with lauric acid in two-phase isooctane / water systems. Effect of the phytosterols: lauric acid.
Según datos bibliográficos, las moléculas de fitoesterol, debido a fuertes impedimentos estéricos, resultan sustratos difíciles de acilar para una gran mayoría de lipasas o esterol esterasas medíante reacciones directas de esterificación (Kirk et al., supra), y se suele recurrir por este motivo al desarrollo de reacciones de transesterificación. According to bibliographic data, phytosterol molecules, due to strong steric impediments, are difficult to acylate substrates for a large majority of lipases or sterol esterases by direct esterification reactions (Kirk et al., Supra), and are usually resorted for this reason to the development of transesterification reactions.
Preparados de enzima sin purificar, también denominados crudos, de la esterol esterasa nativa y recombinante fueron concentrados por ultrafiltración tangencial a través de una membrana de 5 kDa, congelados a -80 °C y sometidos a un proceso de liofilización durante 48 horas. La actividad enzimática frente a pNPB antes y después del proceso de liofilización no cambió significativamente, conservando una actividad media cercana al 80% para la enzima nativa, y del 70-100% para la enzima recombinante dependiendo del lote y medio de producción. Los liófilos se mantuvieron a 4 °C durante más de 6 meses mostrando una gran estabilidad con el tiempo sin apenas perder actividad. Una preparación comercial (Sigma) con actividad esterol esterasa procedente de C. rugosa se empleó también para las comparaciones. Unpurified enzyme preparations, also called raw, of the native and recombinant sterol esterase were concentrated by tangential ultrafiltration through a 5 kDa membrane, frozen at -80 ° C and subjected to a lyophilization process for 48 hours. The enzymatic activity against pNPB before and after the lyophilization process did not change significantly, keeping an average activity close to 80% for the native enzyme, and 70-100% for the recombinant enzyme depending on the batch and medium of production. The lyophiles were maintained at 4 ° C for more than 6 months showing great stability over time without hardly losing activity. A commercial preparation (Sigma) with sterol esterase activity from C. rugosa was also used for comparisons.
Para la acilación de fitoesteroles con ácido láurico se empleó una mezcla comercial de éstos (Sigma), procedente de soja, conteniendo 55% de β-sitosterol, 10% de estigmasterol, 29% de campesterol y 6% de brasicasterol según se pudo comprobar por cromatografía de gases acoplada a espectrometría de masas. For the acylation of phytosterols with lauric acid a commercial mixture of these (Sigma), from soybeans, containing 55% of β-sitosterol, 10% of stigmasterol, was used. 29% of campesterol and 6% of brasicasterol as could be verified by gas chromatography coupled to mass spectrometry.
Diferentes relaciones molares fitoesterohácido láurico fueron ensayadas, concretamente relaciones desde 1:1 a 1:6. Específicamente se asignó como reacción base aquella en la que la concentración de fitoesteroles era de 10 mM, estimada como media de los pesos moleculares de las especies presentes, y en la que la concentración de ácido láurico era también de 10 mM. Las reacciones tuvieron lugar en un sistema bifásico solvente orgánico/agua, concretamente isooctano/agua, donde la cantidad de agua correspondía al 10% de la cantidad de solvente empleada. Las reacciones se desarrollaron en tubos de vidrio con tapón de rosca y junta de teflón conteniendo imanes para la homogenización de la mezcla durante la reacción. Directamente sobre los tubos se añadieron las cantidades necesarias de cada uno de los sustratos y el solvente orgánico, y se agitaron en vórtex. Tras calentar los tubos a 100 °C durante 5-10 minutos, preferiblemente 10 minutos, para favorecer la disolución de los componentes, y dejarlos enfriar a temperatura ambiente, se añadió la cantidad apropiada de agua milliQ. Inmediatamente después se añadieron las diferentes enzimas a una concentración de 6 U/mL de reacción, actividad medida frente a butirato de p-nitrofenilo a una concentración final de 1,5 mM. Se estableció un control sin enzima y las reacciones de síntesis se desarrollaron a 28 °C y una agitación de 1.200 rpm durante un máximo de 96 horas. Se obtuvieron muestras de las reacciones a diferentes tiempos de incubación. Éstas fueron diluidas 10 veces con isooctano, centrifugadas a 7.500 rpm a temperatura ambiente durante 10-15 minutos, tras lo cual se tomaron 200 μί del sobrenadante que se diluyeron a la mitad con oleato de colesterilo 0,5 mM en isooctano (patrón interno). Different molar ratios lauric phytosteric acid were tested, specifically ratios from 1: 1 to 1: 6. Specifically, the base reaction was the one in which the concentration of phytosterols was 10 mM, estimated as an average of the molecular weights of the species present, and in which the concentration of lauric acid was also 10 mM. The reactions took place in a biphasic organic solvent / water system, specifically isooctane / water, where the amount of water corresponded to 10% of the amount of solvent used. The reactions were carried out in glass tubes with screw cap and teflon gasket containing magnets for homogenization of the mixture during the reaction. Directly on the tubes the necessary amounts of each of the substrates and the organic solvent were added and vortexed. After heating the tubes at 100 ° C for 5-10 minutes, preferably 10 minutes, to promote dissolution of the components, and allowing them to cool to room temperature, the appropriate amount of milliQ water was added. Immediately afterwards the different enzymes were added at a concentration of 6 U / mL reaction, activity measured against p-nitrophenyl butyrate at a final concentration of 1.5 mM. An enzyme-free control was established and the synthesis reactions developed at 28 ° C and agitation of 1,200 rpm for a maximum of 96 hours. Samples of the reactions were obtained at different incubation times. These were diluted 10 times with isooctane, centrifuged at 7,500 rpm at room temperature for 10-15 minutes, after which 200 μί of the supernatant was taken and diluted in half with 0.5 mM cholesteryl oleate in isooctane (internal standard) .
Las muestras fueron analizadas mediante cromatografía de gases empleando un equipo GC 7890A (Agilent Technologies), dotado de inyector split/splitless y backflush con restrictor, con una columna Supelco SPB-1 (5m x 250μιη x 0,25μιη) y detector de ionización de llama (FID). El volumen de muestra a inyectar fue de 1 μί. Las temperaturas del inyector y el detector fueron fijadas a 350 °C. La temperatura de la columna se mantuvo a 115 °C durante 1 minuto, después se aumentó hasta 170 °C a razón de 10 °C/min, y por último se programó una rampa de 20 °C/min hasta 350 °C, manteniendo a esta temperatura 1 minuto. El tiempo de carrera fue de unos 17 minutos. Como gas portador se empleó helio a una presión de 20 psi. El análisis de datos se realizó con el software GC-ChemStation Rev.B.04.02 (96) de Agilent Technologies (2001-2009). La cuantificación de los sustratos y productos de la reacción se realizó a partir de sus factores de respuesta respecto al oleato de colesterilo empleado como patrón interno. Las rectas de calibrado presentaron coeficientes de correlación de 0,99. The samples were analyzed by gas chromatography using GC 7890A (Agilent Technologies) equipment, equipped with split / splitless injector and backflush with restrictor, with a Supelco SPB-1 column (5m x 250μιη x 0.25μιη) and ionization detector call (FID). The volume of sample to be injected was 1 μί. Injector and detector temperatures were set at 350 ° C. The column temperature was maintained at 115 ° C for 1 minute, then increased to 170 ° C at a rate of 10 ° C / min, and finally a ramp of 20 ° C / min to 350 ° C was programmed, maintaining at this temperature 1 minute. The race time was about 17 minutes. As carrier gas helium was used at a 20 psi pressure Data analysis was performed with the GC-ChemStation Rev.B.04.02 (96) software from Agilent Technologies (2001-2009). The quantification of the substrates and reaction products was carried out based on their response factors with respect to the cholesteryl oleate used as an internal standard. The calibration lines showed correlation coefficients of 0.99.
La figura 2 muestra, a modo de ejemplo, el seguimiento por cromatografía de gases de una reacción control, sin enzima, y otra en la que se emplea enzima tras 48 horas de incubación a 28 °C. En ambas reacciones la relación fitoesteroles:ácido láurico fue 1:1 y, en su caso, la cantidad de enzima de 6 U/mL. El pico a 1,55 minutos corresponde al ácido láurico, los picos a 10,75; 11,00; 11,15; y 11,35 minutos corresponden a los fitoesteroles brasicasterol, campesterol, estigmasterol y β-sitosterol respectivamente, los picos con tiempos de retención de 14,40; 14,55; 14,65; y 14,80 minutos corresponden a los ásteres de fitoesteroles del ácido láurico, a saber, laurato de brasicasterilo, laurato de campesterilo, laurato de estigmasterilo y laurato de β-sitosterilo; finalmente, el pico a 15,6 min corresponde al oleato de colesterilo (patrón interno). Figure 2 shows, by way of example, the gas chromatography monitoring of a control reaction, without enzyme, and another in which enzyme is used after 48 hours of incubation at 28 ° C. In both reactions the phytosterols: lauric acid ratio was 1: 1 and, where appropriate, the amount of enzyme of 6 U / mL. The peak at 1.55 minutes corresponds to lauric acid, the peaks at 10.75; 11.00; 11.15; and 11.35 minutes correspond to the phytosterols brasicasterol, campesterol, stigmasterol and β-sitosterol respectively, the peaks with retention times of 14.40; 14.55; 14.65; and 14.80 minutes correspond to the phytosterols esters of lauric acid, namely, brasicasteryl laurate, campesteryl laurate, stigmasteryl laurate and β-sitosteryl laurate; finally, the peak at 15.6 min corresponds to cholesteryl oleate (internal standard).
Como puede deducirse del análisis de las muestras por cromatografía de gases, las esterol esterasas nativa (OPE nativa) y recombinante (OPE recombinante), así como la comercializada de C. rugosa (CRL), son capaces de realizar la acilación del ácido graso con cualquiera de los fitoesteroles de la mezcla. La cuantificación con respecto al porcentaje de síntesis alcanzado, calculado con arreglo a la cantidad inicial de fitoesteroles, pone de manifiesto que con las tres enzimas se alcanzan altos porcentajes de acilación en tiempos cortos de reacción. Este porcentaje es mayor a medida que aumenta el exceso de ácido láurico en la reacción (Fig. 3). Sin embargo, entre las enzimas empleadas existen diferencias mostrando mejores niveles de acilación las enzimas nativa y recombinante de O. piceae que la comercial a bajos excesos del ácido. As can be deduced from the analysis of the samples by gas chromatography, the native sterol esters (native OPE) and recombinant (recombinant OPE), as well as the commercialized C. rugosa (CRL), are capable of performing fatty acid acylation with any of the phytosterols in the mixture. The quantification with respect to the percentage of synthesis achieved, calculated according to the initial amount of phytosterols, shows that with the three enzymes high acylation percentages are achieved in short reaction times. This percentage is higher as the excess lauric acid in the reaction increases (Fig. 3). However, among the enzymes used there are differences showing better levels of acylation of the native and recombinant enzymes of O. piceae than the commercial ones at low excesses of the acid.
Utilizar excesos de uno de los sustratos es una estrategia recurrente en las reacciones de síntesis o de acilación para optimizar los rendimientos de obtención de ásteres. A pesar de que reacciones en las que los sustratos aparezcan en una relación 1:1 puedan parecer ideales desde un punto de vista económico e incluso para la posterior purificación de los productos, en determinadas ocasiones, como la que nos ocupa, resulta ventajoso emplear tal exceso (Villeneuve et al., supra) pues reduce el tiempo de reacción necesario para obtener altos porcentajes de acilación. En principio, los ásteres de fitoesteroles sintetizados pueden separarse del exceso de ácido graso mediante destilación molecular (Hirota et al., supra), o mediante desacidificación facilitando la formación de sales del ácido graso (Weber et al., supra). La mezcla de reacción puede también ser directamente tratada en un rotavapor o en un liofilizador para eliminar el solvente orgánico y obtener un producto con propiedades organolépticas aceptables en presencia del ácido graso libre. Using excess of one of the substrates is a recurring strategy in the synthesis or acylation reactions to optimize the yields of obtaining asters. Although reactions in which the substrates appear in a 1: 1 ratio may seem ideal from an economic point of view and even for the subsequent purification of the products, on certain occasions, such as the one in question, it is advantageous to use such excess (Villeneuve et al., supra) because it reduces the reaction time necessary to obtain high percentages of acylation. In principle, synthesized phytosterols asters can be separated from excess fatty acid by molecular distillation (Hirota et al., Supra), or by deacidification facilitating the formation of fatty acid salts (Weber et al., Supra). The reaction mixture can also be directly treated in a rotary evaporator or in a lyophilizer to remove the organic solvent and obtain a product with acceptable organoleptic properties in the presence of free fatty acid.
Ejemplo 2 Example 2
Acilación de fitoesteroles con ácido láurico en sistemas bifásicos isooctano/agua. Efecto de la dosis de enzima. Acylation of phytosterols with lauric acid in two-phase isooctane / water systems. Effect of enzyme dose.
Con el fin de comprobar el efecto de la dosis de las diferentes enzimas en la eficacia de síntesis de ésteres de fitoesteroles del ácido láurico se realizaron reacciones de acilación en sistemas bifásicos isooctano/agua, empleando un exceso de ácido láurico. In order to verify the effect of the dose of the different enzymes on the synthesis efficiency of phytosterols esters of lauric acid, acylation reactions were carried out in two-phase isooctane / water systems, using an excess of lauric acid.
Las reacciones fueron preparadas según se indica en el ejemplo 1. Dosis de cada una de las enzimas comprendidas entre 1,5 y 12 U/mL, actividad frente a pNPB, fueron añadidas a los tubos de reacción y se incubaron entre 4-48 horas a 28 °C con agitación magnética a 1.200 rpm. A diferentes intervalos de tiempo se obtuvieron muestras que fueron procesadas y analizadas tal y como se menciona en el ejemplo 1. The reactions were prepared as indicated in example 1. Dose of each of the enzymes between 1.5 and 12 U / mL, activity against pNPB, were added to the reaction tubes and incubated between 4-48 hours at 28 ° C with magnetic stirring at 1,200 rpm. At different time intervals samples were obtained that were processed and analyzed as mentioned in example 1.
Las cuantificaciones obtenidas tras los análisis realizados por cromatografía de gases (Fig. 4) ponen de manifiesto que a dosis bajas de enzima (1,5 U/mL) el porcentaje de acilación alcanzado con la preparación enzimática de C. rugosa (C L) es inferior al obtenido con las enzimas de Ophiostoma (OPE nativa y OPE recombinante). Resulta importante destacar que cuando se emplean dosis altas de enzima se obtienen los mismos resultados con las tres preparaciones enzimáticas ensayadas. Las dosis de enzima que se han empleado corresponden a cantidades de sólido del orden de miligramos. Además sería posible su recuperación tras el término de la reacción por filtración o centrifugación. No obstante, para la realización del siguiente ejemplo se optó por seguir empleando dosis de 6 U/mL de reacción total de cada una de las enzimas, pues este valor se encuentra dentro del rango en el que se alcanzan los mejores porcentajes de acilación y permite cierto ahorro en biocatalizador. The quantifications obtained after the analyzes performed by gas chromatography (Fig. 4) show that at low doses of enzyme (1.5 U / mL) the percentage of acylation achieved with the enzymatic preparation of C. rugosa (CL) is lower than that obtained with Ophiostoma enzymes (native OPE and recombinant OPE). It is important to note that when high doses of enzyme are used, the same results are obtained with the three enzyme preparations tested. The enzyme doses that have been used correspond to amounts of solid in the order of milligrams. It would also be possible to recover after the end of the reaction by filtration or centrifugation. However, for the realization of the following example it was decided to continue using doses of 6 U / mL of total reaction of each of the enzymes, since this value is within the range in which the best acylation percentages are achieved and allows some savings in biocatalyst.
Ejemplo 3 Example 3
Acilación de fitoesteroles con ácido láurico en sistemas bifásicos solvente orgánico/agua y sistemas monofásicos orgánicos. Efecto del solvente orgánico empleado. Acylation of phytosterols with lauric acid in two-phase organic solvent / water systems and organic single-phase systems. Effect of the organic solvent used.
La eficacia de las esterol esterasas nativa y recombinante de O. plceae, así como de la enzima comercializada de C. rugosa en reacciones de acilación de fitoesteroles con ácido láurico en sistemas bifásicos solvente/agua fue probada empleando diferentes solventes orgánicos para comprobar su efecto sobre el resultado de la reacción. En la literatura queda reflejado como el empleo de diferentes solventes puede afectar al rendimiento de la reacción como consecuencia de su diferente polaridad, lo cual determina la actividad "esterificante" de lipasas y esterol esterasas (Hirata et al. Lipase-catalyzed transesterification in organic solvent: effects of water and solvent, thermal stability and some applications. Journal of Biotechnology 14: 157-167. 1990; Grodowska et al., supra). Incluso mediante la llamada "ingeniería de solventes" se pueden producir cambios en la actividad catalítica, estabilidad y selectividad de la enzima sin necesidad de modificarla mediante técnicas de mutagénesis dirigida, evolución dirigida o phage display (Klibanov., supra). Isooctano, n-hexano y tolueno fueron los solventes escogidos. Todos ellos se han empleado para la síntesis de otros compuestos de interés y continúan hoy en día empleándose en la industria farmacéutica bajo estrictas normas de utilización (Grodowska et al., supra). De hecho, el tolueno, en el año 2005, ocupaba el puesto número 7 dentro del ranking de los 10 solventes más empleados en GlaxoSmithKIine Pharmaceuticals (GSK) (Constable et al. Perspective on solvent use in the pharmaceutical industry. Organic Process Research & Development 11: 133-137. 2007), mientras que el n-hexano es uno de los pocos solventes orgánicos aceptados en la industria alimentaria (Li et al. Lipase-catalyzed synthesis of conjugated linoleyl b-sitosterol and its cholesterol-lowering properties in mice. Journal of Agricultural and Food Chemistry 58: 1898- 1902. 2010). Todos ellos presentan una adecuada separabilidad agua/solvente cuando se emplean en sistemas bifásicos (Constable et al., supra). The efficacy of the native and recombinant sterol esterases of O. plceae, as well as of the commercialized enzyme of C. rugosa in acylation reactions of phytosterols with lauric acid in biphasic solvent / water systems was tested using different organic solvents to verify their effect on The result of the reaction. In the literature it is reflected how the use of different solvents can affect the performance of the reaction as a result of its different polarity, which determines the "esterifying" activity of lipases and sterol esterases (Hirata et al. Lipase-catalyzed transesterification in organic solvent : effects of water and solvent, thermal stability and some applications. Journal of Biotechnology 14: 157-167. 1990; Grodowska et al., supra). Even by means of the so-called "solvent engineering" changes in the catalytic activity, stability and selectivity of the enzyme can be produced without the need to modify it by means of directed mutagenesis techniques, directed evolution or phage display (Klibanov., Supra). Isooctane, n-hexane and toluene were the chosen solvents. All of them have been used for the synthesis of other compounds of interest and continue today being used in the pharmaceutical industry under strict usage standards (Grodowska et al., Supra). In fact, toluene, in 2005, was ranked number 7 in the ranking of the 10 most used solvents in GlaxoSmithKIine Pharmaceuticals (GSK) (Constable et al. Perspective on solvent use in the pharmaceutical industry. Organic Process Research & Development 11: 133-137, 2007), while n-hexane is one of the few organic solvents accepted in the food industry (Li et al. Lipase-catalyzed synthesis of conjugated linoleyl b-sitosterol and its cholesterol-lowering properties in mice Journal of Agricultural and Food Chemistry 58: 1898-1902. 2010). All of them have adequate water / solvent separability when used in biphasic systems (Constable et al., Supra).
Las reacciones de acilación se prepararon tal y como se indicó en el ejemplo 1 empleando un exceso de ácido láurico con los diferentes solventes. Las reacciones se desarrollaron en tubos de vidrio con tapón de rosca y junta de teflón siendo el volumen de agua el 10% del volumen empleado de solvente orgánico. Como se indicó en el ejemplo 1, tras añadir los sustratos y los solventes, y agitar en vórtex, las mezclas se calentaron en un baño de agua a 100 °C durante 5-10 minutos, preferiblemente 10 minutos, para favorecer la disolución de aquéllos, aunque en el caso del tolueno no hubiera sido necesario. Una vez que se enfría hasta temperatura ambiente, entre 22 y 25 °C, se añadió el volumen necesario de agua milliQ, y se procedió a la adición de las enzimas a una concentración de 6 U/mL. Las reacciones se desarrollaron a 28 °C, 1.200 rpm durante 4-48 horas. A diferentes intervalos de tiempo se obtuvieron muestras de las diferentes reacciones que se procesaron y analizaron tal y como se expuso anteriormente en el ejemplo 1. Acylation reactions were prepared as indicated in example 1 using an excess of lauric acid with the different solvents. The reactions are They developed in glass tubes with screw cap and Teflon gasket, the volume of water being 10% of the volume used of organic solvent. As indicated in Example 1, after adding the substrates and solvents, and vortexing, the mixtures were heated in a 100 ° C water bath for 5-10 minutes, preferably 10 minutes, to favor dissolution of those. , although in the case of toluene it would not have been necessary. Once it was cooled to room temperature, between 22 and 25 ° C, the necessary volume of milliQ water was added, and the enzymes were added at a concentration of 6 U / mL. The reactions developed at 28 ° C, 1,200 rpm for 4-48 hours. At different time intervals, samples of the different reactions that were processed and analyzed were obtained as set forth in Example 1 above.
Los análisis por cromatografía de gases de las muestras obtenidas de las diferentes reacciones ponen de manifiesto la capacidad de las enzimas ensayadas de acilar los fitoesteroles en presencia de cualquiera de los solventes orgánicos. Sin embargo, con las tres enzimas, los mejores porcentajes de acilación se alcanzan cuando se emplea isooctano como solvente, después n-hexano, y por último en tolueno. En concreto, los porcentajes de acilación logrados tras 48h de reacción en isooctano fueron del 85, 81 y 84% para las enzimas O. piceae nativa (OPE nativa), O. piceae recombinante (OPE recombinante), y C. rugosa comercial (C L) respectivamente; en n-hexano del 85, 76 y 78% respectivamente; y finalmente, en tolueno del 6, 4 y 14% respectivamente (Fig. 5). Gas chromatography analyzes of the samples obtained from the different reactions show the ability of the enzymes tested to acylate the phytosterols in the presence of any of the organic solvents. However, with the three enzymes, the best acylation percentages are achieved when isooctane is used as a solvent, then n-hexane, and finally in toluene. Specifically, the acylation percentages achieved after 48 hours of reaction in isooctane were 85, 81 and 84% for the enzymes O. piceae native (OPE native), O. piceae recombinant (OPE recombinant), and C. rugosa commercial (CL ) respectively; in n-hexane of 85, 76 and 78% respectively; and finally, in toluene of 6, 4 and 14% respectively (Fig. 5).
Del mismo modo, estas reacciones pueden desarrollarse en sistemas monofásicos con cada uno de los tres solventes orgánicos estudiados. Los resultados de esterificación con la enzima nativa de O. piceae y la enzima comercial de C. rugosa fueron similares a los obtenidos en los sistemas bifásicos al emplear los solventes con mayor coeficiente de partición (logP). Sin embargo, los rendimientos obtenidos con la esterol esterasa recombinante de O. piceae fueron menores. In the same way, these reactions can be developed in single-phase systems with each of the three organic solvents studied. The results of esterification with the native enzyme of O. piceae and the commercial enzyme of C. rugosa were similar to those obtained in biphasic systems when using solvents with a higher partition coefficient (logP). However, the yields obtained with the recombinant sterol esterase of O. piceae were lower.
Ejemplo 4 Example 4
Acilación de sitoestanol con ácido láurico en sistemas bifásicos isooctano/agua. Efecto de la relación sitoestanohácido láurico. Los estañóles son los derivados saturados de los esteróles y se encuentran presentes en proporciones variables en los extractos naturales de fitoesteroles. Se ha evaluado la actividad de la esterasa nativa de O. piceae (OPE) y de la enzima de C. rugosa (C L) en la síntesis de laurato de sitoestanilo utilizando diferentes relaciones molares sitoestanohácido láurico, concretamente relaciones desde 1:1 a 1:6. Específicamente se asignó como reacción base aquélla en la que la concentración de sitoestanol y ácido láurico era de 10 mM. Estas reacciones se llevaron a cabo en sistemas bifásicos isooctano/agua, con un contenido en agua inferior al 10% de la cantidad de solvente empleada, siguiendo la misma metodología descrita en el ejemplo 1, utilizando una dosis de enzima de 3 U/mL de reacción. Se estableció un control sin enzima y las reacciones de síntesis se desarrollaron a 28 °C y una agitación de 1.200 rpm durante un máximo de 48 horas, mismas condiciones de reacción que para la síntesis de ásteres de fitoesteroles descrita en el ejemplo 1. Se obtuvieron muestras de las reacciones a diferentes tiempos de incubación. Estas fueron diluidas 10 veces con isooctano, centrifugadas a 7.500 rpm a temperatura ambiente durante 10-15 minutos, tras lo cual se tomaron 200 μί del sobrenadante que se diluyeron a la mitad con oleato de colesterilo 0,5 mM en isooctano (patrón interno). Acylation of sitoestanol with lauric acid in two-phase isooctane / water systems. Effect of the relationship lauric sitoestanohácido. Tinols are the saturated derivatives of sterols and are present in varying proportions in natural phytosterols extracts. The activity of the native esterase of O. piceae (OPE) and of the enzyme of C. rugosa (CL) in the synthesis of sitoestanyl laurate has been evaluated using different molar ratios lauric sitoestanohacid, specifically ratios from 1: 1 to 1: 6. Specifically, the base reaction was assigned in which the concentration of sitostanol and lauric acid was 10 mM. These reactions were carried out in two-phase isooctane / water systems, with a water content of less than 10% of the amount of solvent used, following the same methodology described in example 1, using an enzyme dose of 3 U / mL of reaction. An enzyme-free control was established and the synthesis reactions were carried out at 28 ° C and agitation of 1,200 rpm for a maximum of 48 hours, same reaction conditions as for the synthesis of phytosterols asters described in Example 1. Obtained samples of reactions at different incubation times. These were diluted 10 times with isooctane, centrifuged at 7,500 rpm at room temperature for 10-15 minutes, after which 200 μί of the supernatant was taken and diluted in half with 0.5 mM cholesteryl oleate in isooctane (internal standard) .
Las muestras fueron analizadas mediante cromatografía de gases empleando el mismo equipo y condiciones descritas en los ejemplos anteriores, con la excepción de que el volumen de inyección fue de 2 μί. The samples were analyzed by gas chromatography using the same equipment and conditions described in the previous examples, with the exception that the injection volume was 2 μί.
Los análisis cromatográficos (Fig. 6) revelan que, en las tres condiciones ensayadas, con la enzima OPE se alcanzan en 48 h elevados porcentajes de esterificación del ácido láurico, alrededor de 70-90%, mientras que utilizando CRL se esterifica como máximo el 20% del sustrato en el mismo período. Concretamente, para OPE, con un exceso molar de 3 para el ácido láurico respecto de sitoestanol se alcanzó un 80% de esterificación tras 24 h de reacción. La adición de un exceso molar de 6 no mejoró los rendimientos a las 24 h ni a las 48 h. Ejemplo 5 Chromatographic analyzes (Fig. 6) reveal that, under the three conditions tested, with the OPE enzyme, high levels of esterification of lauric acid are reached within 48 hours, while using CRL the maximum is esterified. 20% of the substrate in the same period. Specifically, for OPE, with a molar excess of 3 for lauric acid with respect to sitostanol, 80% esterification was reached after 24 h of reaction. The addition of a molar excess of 6 did not improve yields at 24 h or at 48 h. Example 5
Acilación de sitoestanol con ácido oleico en sistemas bifásicos isooctano/agua. Efecto de la relación sitoestanol :ácido oleico. Con el fin de comprobar si la longitud de la cadena de ácido graso podría influir en la eficacia de la esterasa en la reacción de esterificacion, se utilizó un ácido graso insaturado de cadena larga, concretamente el ácido oleico (C18:l), como agente de acilación. Utilizando las mismas condiciones y metodología detalladas en el ejemplo anterior, se estudió la capacidad de la enzima nativa OPE para sintetizar oleato de sitoestanilo. Simultáneamente, se realizaron reacciones en idénticas condiciones utilizando la enzima comercial de C. rugosa CRL y se compararon los resultados obtenidos con ambas enzimas, analizando mediante cromatografía de gases muestras extraídas a diferentes tiempos de reacción en todas las condiciones ensayadas. Acylation of sitoestanol with oleic acid in two-phase isooctane / water systems. Effect of the ratio sitoestanol: oleic acid. In order to check if the length of the fatty acid chain could influence the effectiveness of the esterase in the esterification reaction, a long chain unsaturated fatty acid, specifically oleic acid (C18: 1), was used as the agent acylation Using the same conditions and methodology detailed in the previous example, the ability of the native OPE enzyme to synthesize sitoestanyl oleate was studied. Simultaneously, reactions were carried out under identical conditions using the commercial enzyme of C. rugosa CRL and the results obtained were compared with both enzymes, by analyzing gas chromatography samples taken at different reaction times in all the conditions tested.
Los resultados de estas reacciones (Fig. 7) indican que la esterol esterasa de O. piceae es más eficiente que la enzima comercial CRL en la esterificacion de ácido oleico en todas las condiciones evaluadas. El grado de esterificacion de este sustrato, valores entre 88-92% en 48h, es comparable al alcanzado empleando ácido láurico. Por el contrario, CRL esterifica más eficazmente el ácido oleico que el láurico, aunque la máxima cantidad de oleato de sitoestanilo formada no supera el 67% en 48 h. The results of these reactions (Fig. 7) indicate that the sterol esterase of O. piceae is more efficient than the commercial CRL enzyme in the esterification of oleic acid in all the conditions evaluated. The degree of esterification of this substrate, values between 88-92% in 48 hours, is comparable to that achieved using lauric acid. On the contrary, CRL esterifies oleic acid more efficiently than lauric acid, although the maximum amount of sitoestanyl oleate formed does not exceed 67% in 48 hours.
Como en el ejemplo anterior, en reacciones catalizadas por OPE, un exceso molar de ácido graso de 3 produjo el máximo rendimiento de 92 % a las 24 h de reacción y la adición de un exceso molar de 6 disminuyó los rendimientos de esterificacion a las 24 h y a las 48 h. As in the previous example, in reactions catalyzed by OPE, a molar excess of 3 fatty acid produced the maximum yield of 92% at 24 h of reaction and the addition of a molar excess of 6 decreased the esterification yields at 24 at 48 h.
Ejemplo 6 Example 6
Acilación de sitoestanol con oleato de metilo en sistemas bifásicos isooctano/agua. Efecto de la relación sitoestanol: oleato de metilo.  Acylation of sitoestanol with methyl oleate in two-phase isooctane / water systems. Effect of the ratio sitoestanol: methyl oleate.
Como se comentó en el ejemplo 1, la mayoría de las lipasas y esterol esterasas tienen dificultad para catalizar la esterificacion directa de fitoesteroles, razón por la cual se suele recurrir a reacciones de transesterificación para obtener los ásteres. Todos los ejemplos expuestos hasta ahora en la presente solicitud ilustran condiciones de esterificacion directa. En este caso se describe la síntesis de oleato de sitoestanilo mediante transesterificación enzimática, utilizando las enzimas OPE nativa y CRL como catalizadores, y oleato de metilo como donador del grupo acilo. Se prepararon reacciones de transesterificación utilizando relaciones molares sitoestanoholeato de metilo entre 1:1 y 1:6 empleando las mismas condiciones descritas en los ejemplos anteriores, 3 U/mL enzima, 28°C, 1200 rpm. As mentioned in example 1, most lipases and sterol esterases have difficulty catalyzing the direct esterification of phytosterols, which is why transesterification reactions are usually used to obtain the esters. All the examples presented so far in the present application illustrate conditions of direct esterification. In this case the synthesis of sitoestanil oleate by enzymatic transesterification is described, using the native OPE and CRL enzymes as catalysts, and methyl oleate as a donor of the acyl group. Transesterification reactions were prepared using methyl sytostandholeate molar ratios between 1: 1 and 1: 6 using the same conditions described in the previous examples, 3 U / mL enzyme, 28 ° C, 1200 rpm.
Los resultados de estas reacciones (Fig. 8) indican que la esterol esterasa OPE es más eficaz que la CRL en este tipo de reacciones, en cualquiera de las condiciones evaluadas. El grado de esterificacion del sitoestanol por este procedimiento fue ligeramente menor que en las reacciones de esterificacion directa, tanto para OPE como para CRL. Utilizando OPE como catalizador se alcanzó un % de acilación de entre el 65-87% y con CRL entre el 50-74% a las 48h. Las reacciones con OPE requirieron menores excesos molares de oleato de metilo, encontrando resultados similares con proporciones 1:3 y 1:6, alrededor del 87% de esterificacion, mientras que con la de CRL el máximo porcentaje de esterificacion del 74% se logró con una proporción 1:6. The results of these reactions (Fig. 8) indicate that OPE sterol esterase is more effective than CRL in this type of reaction, under any of the conditions evaluated. The degree of esterification of the sitoestanol by this procedure was slightly lower than in the direct esterification reactions, both for OPE and for CRL. Using OPE as a catalyst, a% acylation of between 65-87% and with CRL between 50-74% at 48h was achieved. Reactions with OPE required lower molar excesses of methyl oleate, finding similar results with 1: 3 and 1: 6 ratios, around 87% esterification, while with CRL the maximum esterification percentage of 74% was achieved with a 1: 6 ratio
Como en otros ejemplos, en reacciones catalizadas por OPE, un exceso molar de donador del grupo acilo de 3 produjo un 78% de esterificacion a las 24 h de reacción, mientras que CRL sólo esterifico un 24% de sitoestanol en las mismas condiciones y un 33% con un exceso de 6 veces respecto a la cantidad de sitoestanol. As in other examples, in reactions catalyzed by OPE, a molar excess of donor of the acyl group of 3 produced 78% esterification at 24 h of reaction, while CRL only esterified 24% of sitoestanol under the same conditions and a 33% with an excess of 6 times with respect to the amount of sitoestanol.

Claims

REIVINDICACIONES
1. Procedimiento de acilacion de fitoesteroles libres o de derivados saturados de éstos con un agente de acilacion seleccionado del grupo que consiste en ácido graso libre y éster de ácido graso, catalizado por una enzima esterol esterasa, caracterizado dicho procedimiento porque comprende una reacción de acilacion en presencia de una esterol esterasa producida por hongos del género Ophiostoma. 1. Acylation procedure of free phytosterols or saturated derivatives thereof with an acylation agent selected from the group consisting of free fatty acid and fatty acid ester, catalyzed by a sterol esterase enzyme, said process characterized in that it comprises an acylation reaction in the presence of a sterol esterase produced by fungi of the genus Ophiostoma.
2. Procedimiento de acilacion de fitoesteroles o de los derivados saturados de éstos según la reivindicación 1, donde la reacción de acilacion es una reacción directa de acilacion con un agente de acilacion que es un ácido graso libre. 2. Acylation process of phytosterols or saturated derivatives thereof according to claim 1, wherein the acylation reaction is a direct acylation reaction with an acylation agent which is a free fatty acid.
3. Procedimiento de acilacion de fitoesteroles o de los derivados saturados de éstos según una cualquiera de las reivindicaciones 1 ó 2, donde la esterol esterasa es producida por hongos de la especie O. piceae.  3. Method of acylation of phytosterols or saturated derivatives thereof according to any one of claims 1 or 2, wherein the sterol esterase is produced by fungi of the species O. piceae.
4. Procedimiento de acilacion de fitoesteroles o de los derivados saturados de éstos según la reivindicación 3, donde la esterol esterasa es una enzima recombinante codificada por el gen de O. piceae. 4. Method of acylation of phytosterols or saturated derivatives thereof according to claim 3, wherein the sterol esterase is a recombinant enzyme encoded by the O. piceae gene.
5. Procedimiento de acilacion de fitoesteroles o de los derivados saturados de éstos según la reivindicación 4, donde la esterol esterasa recombinante se expresa en un organismo seleccionado del grupo que consiste en E. coli, S. cerevisiae, P. pastoris, H. polymorpha, Y. lipolytica, A. nidulans, A. niger y T. reesei.  5. Method of acylation of phytosterols or saturated derivatives thereof according to claim 4, wherein the recombinant sterol esterase is expressed in an organism selected from the group consisting of E. coli, S. cerevisiae, P. pastoris, H. polymorpha , Y. lipolytica, A. nidulans, A. niger and T. reesei.
6. Procedimiento de acilacion de fitoesteroles o de los derivados saturados de éstos según la reivindicación 5, donde la esterol esterasa recombinante tiene un extremo N-terminal modificado cuyas secuencias son SEQ. ID No: 5 y SEQ. ID No: 6.  6. Method of acylation of phytosterols or saturated derivatives thereof according to claim 5, wherein the recombinant sterol esterase has a modified N-terminal end whose sequences are SEQ. ID No: 5 and SEQ. ID No: 6.
7. Procedimiento de acilacion de fitoesteroles o de los derivados saturados de éstos según una cualquiera de la reivindicaciones 1 a 6, donde los fitoesteroles o fitoestanoles empleados provienen de cualquier fuente vegetal, de residuo lignocelulósico o de residuo de fabricación industrial de etanol, cerveza o papel. 7. Procedure for acylation of phytosterols or saturated derivatives thereof according to any one of claims 1 to 6, wherein the phytosterols or phytostanols used come from any plant source, lignocellulosic residue or industrial manufacturing residue of ethanol, beer or paper.
8. Procedimiento de acilacion de fitoesteroles o de los derivados saturados de éstos según la reivindicación 7, donde los fitoesteroles o los derivados saturados de éstos empleados provienen de la soja.  8. Method of acylation of phytosterols or saturated derivatives thereof according to claim 7, wherein the phytosterols or saturated derivatives of these employees come from soybeans.
9. Procedimiento de acilacion de fitoesteroles según una cualquiera de las reivindicaciones 1 a 6, donde los fitoesteroles vegetales utilizados se seleccionan del grupo que consiste en β- sitosterol, estigmasterol, campesterol, brasicasterol y cualquier derivado o mezcla de éstos. 9. Method of acylation of phytosterols according to any one of claims 1 to 6, wherein the plant phytosterols used are selected from the group consisting of β-sitosterol, stigmasterol, campesterol, brasicasterol and any derivative or mixture thereof.
10. Procedimiento de acilacion de fitoesteroles según la reivindicación 9, donde la mezcla de fitoesteroles empleada comprende 55% de β-sitosterol, 10% de estigmasterol, 29% de campesterol y 6% de brasicasterol expresado en peso respecto al total de la mezcla. 10. A method of acylation of phytosterols according to claim 9, wherein the mixture of phytosterols used comprises 55% of β-sitosterol, 10% of stigmasterol, 29% of campesterol and 6% of brasicasterol expressed by weight with respect to the total of the mixture.
11. Procedimiento de acilacion de fitoesteroles o de los derivados saturados de éstos según una cualquiera de las reivindicaciones 1 a 6, donde el agente de acilacion se selecciona del grupo que consiste en ácido graso libre y éster de ácido graso, es saturado o insaturado, y de longitud de cadena de entre 6 y 18 átomos de carbono.  11. Method of acylation of phytosterols or saturated derivatives thereof according to any one of claims 1 to 6, wherein the acylation agent is selected from the group consisting of free fatty acid and fatty acid ester, is saturated or unsaturated, and chain length between 6 and 18 carbon atoms.
12. Procedimiento de acilacion de fitoesteroles o de los derivados saturados de éstos según las reivindicación 11, donde el agente de acilacion es ácido laúrico.  12. Method of acylation of phytosterols or saturated derivatives thereof according to claim 11, wherein the acylation agent is lauric acid.
13. Procedimiento de acilacion de fitoesteroles o de los derivados saturados de éstos según la reivindicación 11, donde el agente de acilacion se selecciona del grupo que consiste en ácido oleico y oleato de metilo. 13. Acylation process of phytosterols or saturated derivatives thereof according to claim 11, wherein the acylation agent is selected from the group consisting of oleic acid and methyl oleate.
14. Procedimiento de acilacion de fitoesteroles o de los derivados saturados de éstos según una cualquiera de las reivindicaciones 1 a 6 ó 11 a 13, donde la proporción molar de fitoesterohagente de acilacion o derivado saturado de fitoesterohagente de acilacion comprende valores entre 1:1 y 1:6.  14. Method of acylation of phytosterols or saturated derivatives thereof according to any one of claims 1 to 6 or 11 to 13, wherein the molar ratio of phytosteric acid of acylation or saturated derivative of phytosteric acid of acylation comprises values between 1: 1 and 1: 6
15. Procedimiento de acilacion de fitoesteroles o de los derivados saturados de éstos según una cualquiera de las reivindicaciones 1 a 6, donde la esterol esterasa empleada como catalizador es un crudo enzimático producido como consecuencia del cultivo del hongo.  15. Method of acylation of phytosterols or saturated derivatives thereof according to any one of claims 1 to 6, wherein the sterol esterase used as a catalyst is an enzymatic crude produced as a result of fungus culture.
16. Procedimiento de acilacion de fitoesteroles o de derivados saturados de éstos según una cualquiera de las reivindicaciones 1 a 6, donde la esterol esterasa empleada como catalizador ha sido purificada mediante un método cromatográfico. 16. Acylation process of phytosterols or saturated derivatives thereof according to any one of claims 1 to 6, wherein the sterol esterase used as catalyst has been purified by a chromatographic method.
17. Procedimiento de acilacion de fitoesteroles o de los derivados saturados de éstos según una cualquiera de las reivindicaciones 1 a 6 ó 15 a 16, donde se utiliza una dosis de enzima que comprende entre 1,5 y 12 U/mL de reacción.  17. Acylation process of phytosterols or saturated derivatives thereof according to any one of claims 1 to 6 or 15 to 16, wherein an enzyme dose comprising between 1.5 and 12 U / mL of reaction is used.
18. Procedimiento de acilacion de fitoesteroles o de los derivados saturados de éstos según una cualquiera de las reivindicaciones 1 a 6, donde la reacción transcurre en un sistema monofásico orgánico o bifásico que comprende una mezcla de solvente orgánico y agua. 18. Acylation process of phytosterols or saturated derivatives thereof according to any one of claims 1 to 6, wherein the reaction takes place in an organic or biphasic single phase system comprising a mixture of organic solvent and water.
19. Procedimiento de acilacion de fitoesteroles o de los derivados saturados de éstos según la reivindicación 18, donde el sistema bifásico comprende un 10% de agua. 19. Acylation process of phytosterols or saturated derivatives thereof according to claim 18, wherein the biphasic system comprises 10% water.
20. Procedimiento de acilacion de fitoesteroles o de derivados saturados de éstos según una cualquiera de las reivindicaciones 18 ó 19, donde el solvente orgánico se selecciona del grupo que consiste en isooctano, n-hexano y tolueno. 20. Acylation process of phytosterols or saturated derivatives thereof according to any one of claims 18 or 19, wherein the organic solvent is selected from the group consisting of isooctane, n-hexane and toluene.
21. Procedimiento de acilacion de fitoesteroles o de los derivados saturados de éstos según una cualquiera de las reivindicaciones 1 a 6, caracterizado porque la reacción de acilacion transcurre entre 24 y 35 °C. 21. Acylation process of phytosterols or saturated derivatives thereof according to any one of claims 1 to 6, characterized in that the acylation reaction takes place between 24 and 35 ° C.
22. Procedimiento de acilacion de fitoesteroles según una cualquiera de las reivindicaciones 1 a 6, donde:  22. Method of acylation of phytosterols according to any one of claims 1 to 6, wherein:
a) los fitoesteroles vegetales utilizados se seleccionan del grupo que consiste en β- sitosterol, estigmasterol, campesterol, brasicasterol y cualquier derivado o mezcla de estos;  a) the plant phytosterols used are selected from the group consisting of β-sitosterol, stigmasterol, campesterol, brasicasterol and any derivative or mixture thereof;
b) el agente de acilacion se selecciona del grupo que consiste en ácido graso libre y éster de ácido graso, es saturado o insaturado, y de longitud de cadena de entre 6 y 18 átomos de carbono;  b) the acylation agent is selected from the group consisting of free fatty acid and fatty acid ester, is saturated or unsaturated, and of chain length between 6 and 18 carbon atoms;
c) la esterol esterasa empleada como catalizador es un crudo enzimático producido como consecuencia del cultivo del hongo;  c) the sterol esterase used as a catalyst is an enzymatic crude produced as a result of the fungus culture;
d) la reacción transcurre en un sistema monofásico orgánico o bifásico que comprende una mezcla de solvente orgánico y agua; y  d) the reaction takes place in an organic or biphasic single phase system comprising a mixture of organic solvent and water; Y
e) la reacción de acilacion transcurre entre 24 y 35 °C.  e) the acylation reaction takes place between 24 and 35 ° C.
23. Procedimiento de acilacion de fitoesteroles según una cualquiera de las reivindicaciones 1 a 6, donde: a) los fitoesteroles empleados son una mezcla que comprende 55% de β-sitosterol, 10% de estigmasterol, 29% de campesterol, y 6% de brasicasterol, expresado en peso respeto al total de la mezcla;  23. Method of acylation of phytosterols according to any one of claims 1 to 6, wherein: a) the phytosterols used are a mixture comprising 55% of β-sitosterol, 10% of stigmasterol, 29% of campesterol, and 6% of brasicasterol, expressed in weight respect to the total of the mixture;
b) el agente de acilacion es ácido láurico;  b) the acylation agent is lauric acid;
c) la proporción de fitoesterohácido láurico comprende valores entre 1:1 y 1:6;  c) the proportion of lauric phytosteric acid comprises values between 1: 1 and 1: 6;
d) la esterol esterasa empleada como catalizador es un crudo enzimático producido como consecuencia del cultivo del hongo;  d) the sterol esterase used as a catalyst is an enzymatic crude produced as a result of the fungus culture;
e) se utiliza una dosis de enzima que comprende entre 1,5 y 12 U/mL de reacción;  e) an enzyme dose comprising between 1.5 and 12 U / mL of reaction is used;
f) la reacción transcurre en un sistema monofásico orgánico, con isooctano, n-hexano o tolueno como solventes, o bifásico que comprende una mezcla de cualquiera de estos solventes orgánicos con un 10% de agua; y  f) the reaction proceeds in an organic single-phase system, with isooctane, n-hexane or toluene as solvents, or biphasic comprising a mixture of any of these organic solvents with 10% water; Y
g) la reacción de acilacion transcurre a 28 °C.  g) the acylation reaction proceeds at 28 ° C.
24. Procedimiento de acilacion de fitoestanoles según una cualquiera de las reivindicaciones 1 a 6, donde: a) los fitoestanoles vegetales utilizados se seleccionan del grupo que consiste sitoestanol, campestanol, brasicastanol y cualquier derivado o mezcla de estos; 24. Method of acylation of phytostanols according to any one of claims 1 to 6, wherein: a) the plant phytostanols used are selected from the group consisting of sitoestanol, campestanol, brasicastanol and any derivative or mixture thereof;
b) el agente de acilacion se selecciona del grupo que consiste en ácido graso libre y éster de ácido graso, es saturado o insaturado, y de longitud de cadena de entre 6 y 18 átomos de carbono; c) la esterol esterasa empleada como catalizador es un crudo enzimático producido como consecuencia del cultivo del hongo; b) the acylation agent is selected from the group consisting of free fatty acid and fatty acid ester, is saturated or unsaturated, and of chain length between 6 and 18 carbon atoms; c) the sterol esterase used as a catalyst is an enzymatic crude produced as a result of the fungus culture;
d) la reacción transcurre en un sistema monofásico orgánico o bifásico que comprende una mezcla de solvente orgánico y agua; y  d) the reaction takes place in an organic or biphasic single phase system comprising a mixture of organic solvent and water; Y
e) la reacción de acilación transcurre entre 24 y 35 °C.  e) the acylation reaction takes place between 24 and 35 ° C.
25. Procedimiento de acilación de fitoestanoles según una cualquiera de las reivindicaciones 1 a 6, donde:  25. Method of acylation of phytostanols according to any one of claims 1 to 6, wherein:
a) el fitoestanol empleado comprende un mínimo de 95 % de sitoestanol;  a) the phytostanol used comprises a minimum of 95% of sitoestanol;
b) el agente acilante se selecciona del grupo que consiste en ácido laúrico, ácido oleico y oleato de metilo;  b) the acylating agent is selected from the group consisting of lauric acid, oleic acid and methyl oleate;
c) la proporción de fitoestanohagente de acilación comprende valores entre 1:1 y 1:6; d) la esterol esterasa empleada como catalizador es un crudo enzimático producido como consecuencia del cultivo del hongo;  c) the proportion of phytostanol acylation agent comprises values between 1: 1 and 1: 6; d) the sterol esterase used as a catalyst is an enzymatic crude produced as a result of the fungus culture;
e) se utiliza una dosis de enzima que comprende entre 1,5 y 12 U/mL de reacción;  e) an enzyme dose comprising between 1.5 and 12 U / mL of reaction is used;
f) la reacción transcurre en un sistema monofásico orgánico, con isooctano, n-hexano o tolueno como solventes, o bifásico que comprende una mezcla de cualquiera de estos solventes orgánicos con un 10% de agua; y  f) the reaction proceeds in an organic single-phase system, with isooctane, n-hexane or toluene as solvents, or biphasic comprising a mixture of any of these organic solvents with 10% water; Y
g) la reacción de acilación transcurre a 28 °C.  g) the acylation reaction proceeds at 28 ° C.
26. Procedimiento de acilación de fitoesteroles o de derivados saturados de éstos según una cualquiera de las reivindicaciones 1 a 6, donde adicionalmente comprende una etapa de aislamiento en forma de polvo sólido del éster de fitoesterol o éster de fitoestanol.  26. Acylation process of phytosterols or saturated derivatives thereof according to any one of claims 1 to 6, wherein additionally it comprises a solid powder isolation step of the phytosterol ester or phytostanol ester.
27. Procedimiento de acilación de fitoesteroles según una cualquiera de las reivindicaciones 22 ó 23, donde el procedimiento adicionalmente comprende una etapa de aislamiento en forma de polvo sólido del éster de fitoesterol.  27. A phytosterol acylation process according to any one of claims 22 or 23, wherein the method further comprises an isolation step in the solid powder form of the phytosterol ester.
28. Procedimiento de acilación de fitoestanoles según una cualquiera de las reivindicaciones 24 ó 25, donde el procedimiento adicionalmente comprende una etapa de aislamiento en forma de polvo sólido del éster de fitoestanol. 28. Method of acylation of phytostanols according to any one of claims 24 or 25, wherein the process further comprises an isolation step in the form of solid powder of the phytostanol ester.
29. Esteres de fitoesteroles obtenidos mediante un procedimiento tal como se define en una cualquiera de las reivindicaciones 1 a 23 ó 26 a 27.  29. Phytosterols esters obtained by a method as defined in any one of claims 1 to 23 or 26 to 27.
30. Esteres de fitoestanoles obtenidos mediante un procedimiento tal como se define en una cualquiera de las reivindicaciones 1 a 8, 11 a 21, 24 a 26 ó 28 . 30. Phytostanol esters obtained by a method as defined in any one of claims 1 to 8, 11 to 21, 24 to 26 or 28.
31. Producto enriquecido con ésteres de fitoesteroles o de los derivados saturados de éstos tal como se definen en la reivindicación 29 o 30, caracterizado porque dicho producto se selecciona del grupo que consiste en un alimento, un preparado alimenticio, un suplemento dietético y un medicamento.  31. Product enriched with phytosterols esters or saturated derivatives thereof as defined in claim 29 or 30, characterized in that said product is selected from the group consisting of a food, a food preparation, a dietary supplement and a medicament .
32. Producto enriquecido con ésteres de fitoesteroles o de los derivados saturados de éstos según la reivindicación 31, caracterizado por ser un producto alimenticio seleccionado del grupo que consiste en producto lácteo, producto derivado de la soja, cereal y mezcla de cereales. 32. Product enriched with phytosterols esters or saturated derivatives thereof according to claim 31, characterized in that it is a food product selected from the group consisting of dairy product, product derived from soybeans, cereal and cereal mix.
33. Producto enriquecido con ásteres de fitoesteroles o de los derivados saturados de éstos según la reivindicación 31, caracterizado por ser un suplemento dietético o medicamento en una forma sólida apta para administración oral.  33. Product enriched with phytosterols esters or saturated derivatives thereof according to claim 31, characterized in that it is a dietary supplement or medicament in a solid form suitable for oral administration.
34. Uso de los ésteres de fitoesteroles o de los derivados saturados de éstos tal como se definen en las reivindicaciones 29 y 30 respectivamente, o de un producto enriquecido con ésteres de fitoesteroles o de los derivados saturados de éstos tal como se define en las reivindicaciones 31 a 33 para la obtención de productos de interés alimenticio y/o farmacéutico.  34. Use of phytosterols esters or saturated derivatives thereof as defined in claims 29 and 30 respectively, or of a product enriched with phytosterols esters or saturated derivatives thereof as defined in the claims. 31 to 33 to obtain products of food and / or pharmaceutical interest.
35. Ésteres de fitoesteroles o de los derivados saturados de éstos tal como se definen en las reivindicaciones 29 y 30 respectivamente, o de un producto enriquecido con ésteres de fitoesteroles o de los derivados saturados de éstos tal como se define en las reivindicaciones 31 a 33 para reducir los niveles de colesterol en plasma sanguíneo.  35. Esters of phytosterols or saturated derivatives thereof as defined in claims 29 and 30 respectively, or of a product enriched with phytosterols esters or saturated derivatives thereof as defined in claims 31 to 33 to reduce blood plasma cholesterol levels.
PCT/ES2012/070473 2011-06-29 2012-06-27 Acylation method for producing food and/or pharmaceutical compounds using fungal sterol esterases WO2013001126A1 (en)

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