WO2013040781A1 - Graphic-containing radio frequency identification tag - Google Patents
Graphic-containing radio frequency identification tag Download PDFInfo
- Publication number
- WO2013040781A1 WO2013040781A1 PCT/CN2011/080032 CN2011080032W WO2013040781A1 WO 2013040781 A1 WO2013040781 A1 WO 2013040781A1 CN 2011080032 W CN2011080032 W CN 2011080032W WO 2013040781 A1 WO2013040781 A1 WO 2013040781A1
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- WIPO (PCT)
- Prior art keywords
- layer
- antenna
- ink
- radio frequency
- frequency identification
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
- G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
- G06K19/067—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
- G06K19/07—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
- G06K19/077—Constructional details, e.g. mounting of circuits in the carrier
- G06K19/07749—Constructional details, e.g. mounting of circuits in the carrier the record carrier being capable of non-contact communication, e.g. constructional details of the antenna of a non-contact smart card
Definitions
- the present invention relates to a radio frequency identification tag, and in particular to a radio frequency identification tag and a method for manufacturing the same.
- BACKGROUND OF THE INVENTION The market demand for RFID tags in China has formed a scale and the demand is increasing.
- the RFID tag antenna is a key technology for RFID tags.
- Radio frequency identification tag antenna design and manufacturing technology is also becoming more and more diverse. Not only etching/stamping antennas, printed antennas and wound antennas, new antenna fabrication methods are emerging.
- the hot stamping label of the antenna obtained by the hot stamping and cold foiling process is a new form, but the antenna surface is not wear-resistant, the chip part is prominent, and the surface needs to be re-applied with a protective layer, which is currently only applied to Paper use.
- Patent No. ZT200920085783. 2 A patent for laser holographic RFID tags, discloses the structural layer of laser holographic RFID tags: transparent plastic film layer (1) ⁇ imaging layer (2) ⁇ release layer (3) ⁇ metal reflection Layer (4) ⁇ RF chip layer (5) ⁇ peeling layer (6), its purpose is to attach a security label to the surface of the glossy backing paper (7), and the release layer (3) is provided - Uncovering can destroy the role of its antenna and invalidate the tag.
- This form of construction due to the presence of the release layer (3), is a typical non-durable label.
- Plastic products are a durable product, how to use the matching RFID tags, the label form mentioned above is not suitable.
- the label can be reused for a long time and the label is not easily dropped. It is the long-term uninterrupted innovation of many people.
- the common feature of [Radio Frequency Identification In-Mold Forming Label] with application number 200410078355. 9 and [Radio Frequency Identification In-Mold Forming Method and Product] with application number 200710086104. 9 is to make the same base as plastic products.
- the RFID tag shape is embedded in a plastic mold and molded into a plastic to form an article. This method solves the problem that the labels in plastic products are not durable.
- plastic products Achieving radio frequency identification tags in plastic products can be "prevented from being improperly damaged” into a durable product.
- the manufacturing process of RFID tags is not innovative, the embedded shape of RFID tags is an innovation.
- the material of the selected substrate is similar to that of the plastic material, and can achieve "similar compatibility" with the molten plastic under high temperature conditions.
- the application number is 200880101767.
- the patented label for [radio frequency identification tags, molded products and related methods] uses a splicing method to obtain a substrate for RFID tags of the same material as plastic.
- a radio frequency identification tag having a graphic, a PET film having a releasing force as a base film, and a basic cross-sectional structure sequentially obtained by a related process is:
- PET film layer - a protective layer containing a radio frequency identification antenna metal layer - a radio frequency identification chip layer - a thermal stability layer followed by a glue layer; wherein the metal layer containing the image radio frequency identification antenna is formed on and under or below Have a pattern of text;
- the forming process of the metal layer containing the graphic radio frequency identification antenna is as follows: a. printing a water-soluble ink layer on the outer surface of the antenna pattern on the surface of the protective layer, that is, the water-retaining ink is not printed on the antenna portion; b Applying a thermal stabilizing coating to the surface of the protective layer aligned with the exposed antenna, the portion of the printed thermal stabilizing coating may be slightly larger than the antenna portion, and a small amount is coated on the surface layer of the water-soluble ink; c.
- the surface coated with the heat stabilizing layer is vacuum-plated with a metal layer; d. dissolves and removes the water-soluble ink layer in the aqueous solution and the heat stable layer and the metal layer attached to the water-soluble ink, and obtains the heat stable layer and the metal of the radio frequency identification antenna portion.
- Floor a. printing a water-soluble ink layer on the outer surface of the antenna pattern on the surface of the protective layer, that is, the water-retaining ink is not printed on the
- the radio frequency identification tag of the present invention comprises a layer of an oxide forming dielectric layer on the metal layer of the radio frequency identification antenna, and the dielectric layer may be a metal oxide or a non-metal oxide.
- the graphic-containing radio frequency identification tag of the present invention has a pattern text of a hologram pattern or an ink image.
- the hologram pattern forming process of the antenna-containing radio frequency identification tag of the present invention includes the antenna metal layer in the radio frequency identification antenna layer of the image: a hologram pattern is directly formed on the surface of the antenna metal layer to form a metal The hologram pattern of the antenna part.
- the lithographic pattern forming process of the radio frequency identification tag of the present invention comprising the graphic radio frequency identification antenna metal layer is: a. holographic pattern on the surface of the protective layer by laser molding; b. on the surface of the protective layer
- the water-soluble ink layer is printed on the outer part of the antenna pattern, that is, the water-retaining ink is not printed on the antenna portion; c.
- the heat-stabilized layer coating is printed on the surface of the protective layer and the heat-stabilized layer is printed. Slightly larger than the antenna, a small amount on the surface layer of the water-soluble ink; d. Vacuum-plated the metal layer on the side of the label coated with the heat-stable layer; e.
- the hologram pattern forming the metal layer of the radio frequency identification antenna can also be plated on the hologram surface of the protection layer After the dielectric layer, the thermal stability layer, the metal layer and the hologram pattern of the antenna portion are obtained according to the above steps; wherein the hologram pattern on the antenna metal layer can be decorative and/or Effect.
- the image-containing radio frequency identification tag of the present invention has the ink layer printing process of the same shape as the antenna: a. printing a water-soluble ink layer on the outer surface of the protective layer surface, that is, retaining The antenna part is not printed with water-soluble ink; b.
- the heat-stabilized layer coating ink with transparent pigment printed on the surface of the protective layer is printed on the surface of the protective layer.
- the ink of the printed thermal stability coating may be slightly larger than the antenna part, and a small amount of water is covered.
- a small amount of transparent pigment heat-stable coating ink is allowed to cover the surface layer of the water-soluble ink; c.
- the above process steps can also form a thermally stable coating layer or a metal layer of the antenna portion on the dielectric layer on which the oxide-protected hologram pattern surface is plated.
- the printing of the ink graphic with the graphic RFID tag can print other thermal inks, including the electric eye recognition black mark, while printing the heat stable layer or the transparent pigment heat stable coating ink.
- the process of printing the ink on the surface of the antenna in the RFID-containing antenna layer of the present invention may also be: printing an insulating ink, a conductive ink and/or an ordinary ink on the surface of the antenna metal layer, on the surface of the antenna metal layer
- the printed ink portion may be the same size as the antenna metal layer portion, or may be larger than the antenna metal layer portion and covered to the surface of the protective layer.
- the insulating ink and conductive ink printed on the surface of the antenna metal layer are technical requirements for further completing the RFID antenna and improving the RFID antenna.
- the antenna metal layer of the present invention may be vacuum-plated with a metal of the same material as the first layer or a metal of a different material to increase the thickness of the antenna metal layer and improve the conductive effect;
- the metal material can be aluminum, copper or silver.
- the invention discloses a method for implanting a plastic article with a graphic RFID tag in a roll, which is under the action of the heat and the injection pressure of the molten plastic molding process between 120-300 ° C in the mold cavity of the injection molding machine, including the graphic RF
- the adhesive tape of the identification label is adhered to the plastic article by heat, and is gradually contained in the plastic molded article by the plastic, and is separated from the process of peeling off the PET base film layer.
- the invention comprises a graphic radio frequency identification tag, and carries one-by-one graphic identification tag.
- the RFID-containing label prepared by the invention is sent to the injection mold cavity one by one through the film feeding machine and the injection molding operation procedure of the injection molding machine, and the heat and pressure of the molten plastic when the injection molding machine is used for injection molding. It is easy to implant the RFID tag with RFID on the surface of the plastic product, which does not take up the injection time and saves human resources. It saves the trouble of inserting the RFID tag into a single shape by the original patent, and saves the trouble of the original patent selection of the same material as the plastic material.
- the surface resin of the protective layer after the plastic product is implanted is a laser embossing holography process, a printing process, and vacuum plating.
- the invention relates to a method for manufacturing a graphic RFID tag in an implantable plastic article, and selecting a PET base having a thickness of 20-60 ⁇ on the surface and having a release force suitable for implanting the RFID tag of the present invention into a plastic product.
- Membrane layer it is the easiest way to select a surface layer of the protective coating layer that is larger than the surface tension of the surface layer of the PET-based film.
- the surface tension of the surface layer of the PET-free film layer without surface treatment is 40 mN / m or less. Therefore, if the surface tension of the protective coating layer is selected to be larger than the tension of the surface layer of the PET film which is not surface-treated, the planting can be achieved under certain conditions.
- the invention of the present invention in the process of entering a plastic article can be used for the purpose of separating the PET base film layer.
- materials such as wax, silicone oil, and resin are pre-coated on the surface of the PET base film layer to change the surface tension and increase the release force to accommodate more protective layer materials.
- the release force required for the process of implanting the plastic product needs to be in the PET base film.
- a material such as wax, silicone oil, or resin is preliminarily coated on the surface of the layer.
- the method for manufacturing the graphic RFID tag in the implantable plastic article of the invention adopts a PET base film with release force, and a coating layer is used thereon to obtain a protective layer, and the protective layer is printed on the protective layer.
- the vacuum plating process, the water washing process, etc., forming the antenna thermal stabilization layer and the antenna metal layer are a feature of the present invention, and the process steps are as follows: making an electro-optical identification mark pattern gravure plate roll, and making a part other than the shape of the antenna Gravure plate roll, making a gravure roll for the antenna part.
- the gravure printing process is selected, and the electric eye recognition mark ink, the water-soluble ink except the antenna pattern, and the heat stable paint of the antenna part are gravure printed on the protective layer.
- the heat-stabilized coating of the antenna portion printed on the back is limited by the antenna portion to be retained, and the excess heat-stable coating can only cover the water-soluble ink layer.
- the size of the antenna pattern part of the heat-stabilized coating should be larger than the size of the antenna pattern part that has been taken. 0.1 mm to ensure the antenna thermal stable coating layer after washing.
- 12-20 is the water-washing ink layer.
- the antenna part of the 12-20 water-washing ink is the hot-stabilized coating layer of the antenna, and 12-25 is the electric eye calibration marking mark during injection molding.
- the roll of the PET film is placed in a vacuum plating machine and plated with a metal layer.
- the heat-stabilized coating attached to the washing ink and the metal particles on the vacuum plating are evenly distributed on the surface of the dry-solid washing ink, which is blocked by the titanium dioxide, silica, and kaolin particles contained in the washing ink.
- the heat-stable coating, the metal particles attached to the surface layer of the water-soluble ink, and the protective layer are not adhered.
- the water-washing ink dissolves in the aqueous solution and carries away the heat-stable coating material and metal particles attached thereto, leaving only the heat-stable layer and the metal layer which are tightly adhered to the antenna portion above the protective layer.
- 12-11 is the antenna metal pattern after washing
- 12-12 is the non-antenna metal image
- 12-25 is the electric eye identification mark.
- the antenna metal layer of 12-11 is also included.
- the metal layer containing the radio frequency identification antenna can also form a thermal stable coating layer and a metal layer of the antenna portion on the surface of the hologram pattern on the surface of the protective layer after the oxide dielectric protective layer is plated.
- the oxide dielectric layer on the vacuum plating may be a metal oxide such as aluminum oxide or a non-metal oxide such as silicon dioxide or the like.
- the formation of a metal graphic containing a radio frequency identification tag can form a metal graphic of 12-12 while forming the antenna metal layer 12-11.
- the thermal stability coating printed on the antenna part of the reservation is a high transparent coating layer, which ensures that the metal layer on the vacuum plating maintains the high transparent brightness of the antenna metal layer under high temperature injection molding conditions.
- High adhesion to the metal layer of the antenna; high transparent coating layer also has good adhesion protection on the surface of the hologram pattern or the dielectric layer without degrading the display effect of the hologram; high transparent coating layer, adding appropriate amount of transparency
- the pigment, as a clear dye coating ink for the metal layer of the antenna portion adds metallic color to the metal antenna.
- the thermal stability layer also has the injection pressure and heat to withstand the molten plastic, and protects the stability of the RF identification chip and the antenna. Therefore, it is also used as a heat stable layer that must be applied before the adhesion layer is applied.
- the thermal stability layer of 1 to 15 ensures the firmness of the RF identification chip and the metal antenna.
- the heat stable layer having the above characteristics is selected from a material mainly composed of a thermosetting acrylic resin, an alkyd resin, a polyester resin and an aliphatic curing agent.
- the heat stabilizing layer is selected as the intermediate layer between the protective layer and the antenna metal layer, in order to make the heat stable layer covering the water-soluble ink easy to be carried away by the water-washing ink, the ratio of the curing agent can be appropriately increased.
- the vacuum plating process can be carried out by vacuum evaporation or vacuum sputtering. Art. The density of the metal layer obtained in one time by the vacuum sputtering process is relatively good.
- the surface of the washed metal layer of the antenna is directly laser-molded to form a hologram antenna, which is a method for obtaining a hologram antenna. As shown in Fig. 4, 12-11 is the antenna metal layer, and 12-41 is the hologram pattern effect surface of the direct laser molding.
- a hologram-patterned metal antenna it is also possible to adopt a release-resisting PET base film layer on which a protective layer is obtained by a coating printing process, and a full or partial hologram pattern is formed on the surface of the protective layer by a laser molding process.
- a hologram pattern between the anti-counterfeiting and the decorative phase, and then adopting a printing process, a water washing process, and a vacuum plating process to form an antenna thermal stability layer and a metal layer, which are displayed under the antenna thermal stability layer, the metal layer and the non-metal layer
- the different effects of the hologram pattern are another method of the present invention, and the process is as follows: selecting a gravure printing process, making an gravure printing plate of the electric eye recognition mark pattern, and making a gravure printing plate of a water-soluble ink pattern other than the shape of the antenna, A pattern gravure plate for making metal parts of the antenna.
- the electric eye recognition mark ink is divided and printed, and the water-soluble ink except the antenna pattern is printed on the antenna metal heat stable paint layer coating.
- the rolled PET film was placed in a vacuum plating machine and plated with a metal layer.
- the heat-stable coating attached to the surface layer of the water-soluble ink and the metal particles on the vacuum evaporation are evenly distributed on the surface of the dry-solid water washing ink, because the washing ink contains titanium dioxide, silica, kaolin particles.
- the barrier prevents the heat-stable coating, metal particles attached to the water-soluble ink from adhering to the protective layer.
- the water-washing ink dissolves in the aqueous solution and carries away the heat-stable coating and metal particles attached thereto, leaving only the antenna thermal stability layer and the metal layer which are tightly adhered to the protective layer.
- the hologram pattern of the antenna metal layer and the hologram pattern without the antenna metal layer are shown in Fig. 5.
- the laser embossed hologram pattern on the surface of the protective layer 11 is shown on the surface of the antenna metal layer of 12-11.
- the hologram pattern of 12-41, the surface of the non-metal layer shows the hologram pattern after 12-42 molding.
- the laser-molded resin layer is further printed on the surface of the protective layer, and then the hologram pattern is laser-embossed on the surface of the laser-molded resin layer, and then the water-washing ink and the heat-stabilized coating are printed in portions, and the metal layer is vacuum-plated, and the water-washing ink is removed by water washing. And thermally stable coatings, metal particles, forming a holographic pattern antenna, which is another form of obtaining a hologram pattern on the protective layer. As shown in Figure 6.
- the ink-washing ink and the heat-stabilized coating are printed in portions, and the metal layer is vacuum-plated, and the washing ink is removed by water washing.
- Thermally stable coatings, metal particles, form a holographic pattern antenna, which is another form of obtaining hologram patterns on the protective layer.
- the metal oxide dielectric layer may be vacuum-plated to protect the hologram pattern from being removed or attenuated by the ink or the coating on the subsequent printing. 14 in the figure is a dielectric layer.
- the hologram pattern of the metal antenna in the RFID-containing antenna layer of the present invention may be a decorative hologram pattern, a special security hologram pattern, or a hologram pattern with decoration and anti-counterfeiting.
- the hologram pattern effect can be combined with various processes using a laser molding process to obtain various effects.
- the process steps of the ink graphic on the printed radio frequency identification antenna layer of the present invention may also take many forms.
- the heat-stabilized coating ink with suitable transparent pigment is printed on the exposed antenna part, and the metallic color effect is obtained under the metal antenna hologram pattern, which not only increases the decorative effect, but also Can strengthen the anti-counterfeiting effect.
- 12-24 in Figure 8 is a thermal-stabilized coating ink with a suitable clear pigment, which together with a 12-11 metal antenna layer provides a holographic pattern of 12-44 metallic color.
- the process steps are as follows: A water-soluble ink layer on the surface of the protective layer is printed on the surface of the protective layer, that is, the water-soluble ink is not printed on the antenna portion.
- a thermally stable coating ink layer with a suitable transparent pigment at the antenna portion is printed on the surface of the protective layer aligned with the removed antenna portion, allowing a layer of thermally stable coating ink with a small amount of transparent pigment to cover the surface layer of the water-soluble ink.
- the metal layer is vacuum plated. Dissolving and removing the water-soluble ink layer and the heat-stable coating ink layer and the metal layer of the transparent pigment attached to the water-soluble ink in an aqueous solution, obtaining the radio frequency identification antenna metal layer and the transparent color heat-stable coating ink of the same portion of the antenna Floor.
- the clear color of the transparent color heat stable coating ink can have a wide variety of colors. For example, when the transparent pigment is yellow, under the metal aluminum layer, a golden metallic luster is displayed. and many more.
- Printing of ink graphics containing graphic RFID tags can be used to print other thermal inks, including electronic eye recognition black marks, while printing thermal stability or transparent pigment thermal stability coating inks.
- the above printing process can be on the surface of the protective layer or on the surface of the oxide dielectric layer.
- the 12-12 non-antenna metal layer and the 12-11 antenna metal layer are set together.
- 12-41 hologram pattern, 12-22 ink layer set off the 12-43 hologram pattern effect, 12-42 14 oxide medium layer protection against the hologram pattern effect, different.
- the ink pattern of 12-22 shows the hologram effect of 12-43
- the 12-12 metal pattern layer shows the hologram effect of 12-41's own metal color, 12-11 Together with 12-24, it shows the hologram pattern effect of 12-44 non-self-metal color and the 12-42 hologram pattern displayed by the dielectric layer 14, and each has its own characteristics.
- the 12-23 ink can eliminate the hologram pattern, which is displayed with the 12-43 hologram pattern of the 12-22 ink graphic, 12-12, 12-11 and 15 layers.
- the 12-41 hologram pattern and the 12-42 hologram pattern that is not set off are also the new graphic appearance effect.
- the process of printing the ink image in the RFID-containing antenna of the present invention may also be: when the antenna technology requires, the insulating ink and the conductive ink are printed on the surface of the antenna metal layer, and the image is further completed. Technical requirements for radio frequency identification antennas.
- the printed portion is also overlaid on the protective or dielectric layer.
- the above printed insulating ink is intended to insulate the conductive ink from the reprinted contact with the antenna metal layer. Therefore, the printed portion of the insulating ink should be larger than the conductive ink portion, as shown in FIG.
- the insulating ink should be left blank to meet the technical requirements of the RFID-containing antenna.
- the cross-sectional structure is shown in Fig. 10.
- the printing process can be either a screen printing method or a gravure printing method. After printing the insulating ink and the conductive ink, other ink images can be printed on the same layer, as shown in FIG. 11, after the insulating ink 12-21 and the conductive ink 12-13 are printed on the 12-11 metal antenna plan. , then print the label 12-22 ordinary ink or other graphic ink.
- the position of the hologram pattern, the position of the ink graphic, and the position of the metal graphic can be formed on the upper and/or below the antenna metal layer according to customer requirements.
- Hologram pattern, ink graphic, metal graphic In particular, while making the antenna heat stable layer and the metal layer, the conductive ink is printed, and other non-antenna metal images, hologram patterns, and ink images are produced. There are many forms and they cannot be expressed one by one.
- the thickness of the attached metal layer can be increased by slowing down the vacuum plating speed of the PET film. In order to ensure that the electrical conductivity meets the technical requirements of the RFID-containing antenna.
- the metal of the same material as the first layer or the metal of the different material may be vacuum-plated again to increase the thickness of the antenna metal layer and improve the conductive effect. For example, after the vacuum evaporation process, the metal layer can be evaporated.
- the same metal material on the first vapor deposition, such as the first vacuum evaporation metal layer is aluminum, and the metal layer on the vapor deposition may also be an aluminum layer, or copper of a different metal material may be used.
- the effect cross section of the metal layer plated twice is shown in FIG.
- the metal layer of the vacuum plating may be aluminum, copper or silver. It is preferable that the secondary vapor deposition method of aluminum and the primary vacuum sputtering method of silver and copper can obtain good electrical conductivity.
- the antenna metal layers are identified to form a radio frequency identification antenna.
- the adhesive layer is applied, and then the material selection of the adhesive layer is determined by the plastic material.
- the plastic material is ABS
- the glue used is ABS glue.
- the method for embedding the RFID tag in the plastic article of the present invention is:
- the graphic RFID tag carries the heat of the molten plastic molding process and the injection pressure of more than 2kg ⁇ cm2 under the pressure of 120-300 ° C in the injection molding cavity of the plastic injection molding machine, followed by the RFID tag
- the glue is adhered to the plastic product by heat, and the plastic is gradually contained in the plastic molded product, and is separated from the PET base film layer.
- the inventor has proved that the injection pressure is affected by factors such as the shape of the plastic product, the amount of single injection, and the mechanical characteristics. As long as the injection pressure is greater than 2kg ⁇ cm2, the adhesive with the RFID tag can be easily adhered.
- the plastic product is separated from the PET base film layer.
- a schematic cross-sectional view of a plastic article containing a radio frequency identification tag of the present invention is shown at 17.
- 41 plastic products with graphic RFID tags 11 is UV protective layer, 11-11 is laser embossed holographic resin layer, 14 is dielectric layer, 15 is heat stable layer, 13 is adhesive layer. From the surface, it can be seen that: a. The antenna metal layer of 12-11 and the transparent color heat stable layer of 12-24 together show the hologram effect of the non-self-metal color of 12-44; b. 12-12 The non-antenna metal layer is used to display the 12-41 metal self-color hologram effect of the display; the 12-43 hologram pattern effect of the c 12-22 three-color ink graphic; d.
- the radio frequency identification antenna layer implanted in the plastic article is the dielectric layer protection Holographic pattern effect against non-metal. From its cross section, the radio frequency identification antenna layer implanted in the plastic article can be seen. Wherein: a. metal antenna 12-11 in the antenna layer; b. insulating ink 12-21, c. conductive ink 12-13; d. radio frequency identification chip 12-14, together constitute a radio frequency identification antenna layer. From the above description of the surface effect and the cross-sectional effect of the plastic article with the radio frequency identification tag of the present invention, it can be further understood that: the invention realizes the radio frequency identification function management of the plastic product, and realizes the radio frequency identification tag and the plastic. The anti-counterfeiting and decorative innovation of the apparent graphic of the product.
- FIG. 1 is a schematic cross-sectional view showing the most basic structure of a radio frequency identification tag.
- FIG. 2 Schematic diagram of the unfolded plane of the washed plate.
- Fig. 3 Schematic diagram of the unfolded metal antenna and non-antenna metal text printed film after water washing.
- Fig. 4 is a schematic cross-sectional view showing the effect of the hologram pattern on the metal layer of the protective layer surface.
- Figure 5 is a schematic cross-sectional view of the hologram pattern of the hologram pattern on the surface of the hologram pattern on the laser.
- Fig. 6 is a schematic cross-sectional view showing the hologram pattern effect of the metal layer and the non-metal layer on the surface of the laser-molded resin layer on the protective layer.
- Figure 7 is a cross-sectional view showing various display effects of the radio frequency identification label after the hologram pattern is protected by a vacuum oxide dielectric layer.
- Fig. 8 is a schematic diagram showing various effects of the hologram pattern displayed by the metal layer of the color thermal stability antenna and the hologram pattern displayed by other forms.
- Fig. 9 is a schematic cross-sectional view showing various effects of the erased ink and the hologram pattern on the surface of the protective layer.
- Figure 10 is a schematic cross-sectional view of the conductive ink layer printed on the antenna layer.
- Figure 11 is a schematic plan view of the insulating ink layer, the conductive ink layer, and the ink effect of the marking on the antenna layer.
- Figure 12 is a schematic cross-sectional view of the metal layer on the surface of the protective layer.
- Figure 13 shows a schematic diagram of a radio frequency identification tag passing through a plastic mold cavity.
- Figure 14 is a schematic diagram of an injection mold with a graphic RFID tag.
- Figure 15 is a schematic diagram of the mold being filled, the plastic material is injected, and the RFID tag is embedded in the plastic product.
- Figure 16 shows a schematic diagram of a plastic product containing a graphic RFID tag.
- Figure 17 Schematic diagram of the cross-sectional structure of a plastic product with a radio frequency identification tag. The illustrations are: 10. PET film layer, 11. Protective layer, 12. Graphic radio frequency identification antenna layer, 13. Adhesive layer, 14. Oxide dielectric layer, 15. Thermally stable coating layer.
- FIG. 31 Schematic diagram of the film feeding device of the film feeding machine, 32.
- a plastic article containing a graphic RFID tag is implanted.
- Label effect of radio frequency identification label of ABS material air conditioner panel 1.
- the antenna is silver; 2.
- the protective layer is UV resin layer; 3.
- the antenna is numbered.
- the implementation method is as follows: 1. Select a PET film with release force as the base film layer, and its thickness is 25 ⁇ m, the surface tension of the PET base film has a corona degree of 38-39 mN / m, which is suitable for the release force of RFID tags implanted in plastic products under thermal stress conditions. 2.
- Plate making As shown in Figure 2, a. Making an electric eye identification logo pattern plate roll; b. Making a water-washed ink gravure plate roll in addition to the antenna shape; c. Making an antenna portion heat-stable paint gravure plate roll. 4. Printing: a. gravure the upper layer of the electric eye identification mark on the protective layer; b. gravure the water-soluble ink layer on the outer layer of the antenna layer on the protective layer; c. Heat stabilized coating layer. 5. Vacuum sputtering: After printing, a roll of PET film was placed in a vacuum sputtering machine to sputter a metallic silver layer. 6.
- Washing Put the washing ink into the aqueous solution, dissolve and remove the washing ink and take away the heat-stable coating layer and metal silver layer attached to the top, leaving the antenna thermal stable coating layer and metal silver layer tightly adhered to the protective layer. . 7. Make a screen version with the content: 20110600001. 8. Print the number on the metal surface of the antenna and the surface of the protective layer using plain white ink, as shown at 12-22 in Figure 11. 9. Stick the RFID chip: According to the technical requirements of the RFID tag, the RFID chip is attached to the surface of the antenna and the surface of the protective layer. Test the function of the RFID tag. 10. Apply the film of the heat-stabilized coating to the film of the roll and apply the same adhesive as the air-conditioning plate. 1 1. Check the slitting: After the terminal is inspected, it is cut into rolls and packaged. Send customers.
- Example 2 The effect of the label containing the radio frequency identification label in the surface of the implantable PP plastic packaging product is: 1.
- the antenna is a golden yellow "noodles" hologram pattern effect; 2.
- the protective layer is a polyurethane resin;
- the company's name is the metal-aluminum silver "nosed” hologram effect.
- the implementation method is as follows: 1. Select a PET film with release force as the base film layer, the thickness of which is 45 ⁇ m, and the surface tension of the PET base film layer is between 38-39 mN I m, which is suitable for RFID tags. Release force implanted in plastic products under thermal stress conditions. 2.
- Coating layer A polyurethane resin was selected as the protective layer material, and a coating form of a gravure anilox roll was applied, and a polyurethane resin was applied as a protective layer on a coater and wound up. 3. Laser-molded the surface of the rolled polyurethane resin onto the "plain" hologram pattern and vapor-deposit the metal dielectric layer. 4. Plate making: As shown in Figure 2, make gravure roll: a. Make electric eye recognition logo pattern plate roll; b. Make washed gravure plate roll other than antenna pattern and company name text pattern (according to radio frequency identification Technical requirements, the company name position and the nearest edge of the antenna position should be no less than 10 cm). c Make a concave plate roller for the heat stable coating antenna. 5.
- Printing a. gravure printed on the protective layer with a black pattern on the electric eye identification mark; b. gravure the water-soluble ink layer on the protective layer except the antenna pattern and the company name text pattern; c. A layer of heat-stable coating ink with a transparent gold-yellow pigment printed on the antenna portion is taken. 6.
- Vacuum evaporation The printed roll of PET film was placed in a vacuum vapor deposition machine to evaporate a metal aluminum layer.
- Washing will be The upper film is placed in an aqueous solution to dissolve and remove the water-soluble ink and the golden transparent heat-stable coating ink layer and metal layer attached thereto, leaving the antenna golden yellow heat-stabilizing coating ink layer and metal tightly adhered to the protective layer.
- Example 3 A method for producing a graphic RFID tag in an implantable PC+ABS plastic refrigerator panel. Its label effect: 1. Silver "nosed” hologram pattern antenna metal layer; 2. Graphical radio frequency identification label with explanatory text; 3. According to customer's technical requirements, radio frequency identification antenna needs to be printed with conductive ink to form antenna metal layer .
- Production process 1. Select a film with a thickness of 50 ⁇ ⁇ , coated with a silicone oil layer, and the surface tension is between 38--39 mN / m. It has a radio frequency identification suitable for graphic and text under thermal stress conditions. The release force of the label implanted in a plastic article. 2. Select UV resin, use special machinery, apply UV coating to cure and wind up by three-roller coating method. 3. Making a set of gravure printing plates, the printing and arranging roll program is: a. making electric eye identification mark and explanatory text pattern plate roll; b. making washed gravure plate roll other than antenna pattern; c. Heat stabilized paint antenna part of the gravure roll.
- the PET film after the completion of the above process is wound into a roll, placed on a screen printing machine, aligned, printed with an insulating ink layer and then printed with a conductive ink layer, and the conductive ink is connected with the antenna metal layer, as shown in FIG. Shown. 10. Bond the chip according to the technical requirements of the RF identification chip. 11. Apply ABS glue after applying a heat stable layer. 12. Check the cut into products.
- Radio frequency identification label containing three color holographic printed graphics and injection molding process suitable for PP products. Its label effect: 1. Use UV protective layer, then apply molded resin layer, fully molded radium Special anti-counterfeiting hologram pattern. 2. The hologram pattern is protected by a silicon oxide dielectric layer; 3. The surface of the protective layer has a three-color pattern, and the surface of the antenna metal layer has a blue transparent heat-stable coating ink layer; 4. The surface of the antenna metal layer needs to be printed with a conductive ink. 5. Suitable for PP material injection molding, to achieve the effect of Figure 17.
- the second printing gravure roll a. Insulating ink plate roll; b. Conductive ink roll; 3. Printing plate roll in the order of gravure first printing requirements, printing on media layer with hologram pattern, using Corresponding inks and coatings. 4. Vacuum evaporation of the aluminum layer. 5. Washed in the washing machine to wash the ink and the blue heat-stable coating ink and metal particles attached to the above, and obtained a three-color pattern, a transparent blue paint of the antenna, a heat-stable ink layer, and a metal layer. 6.
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Abstract
The present invention relates to a graphic-containing radio frequency identification tag, a tag manufacturing method, and application. A graphic-containing radio frequency identification tag capable of being implanted in a plastic product uses a PET film having a release force as a base film layer, and structural layers thereon obtained one by one through related processes are: PET film layer - protective layer - graphic-containing radio frequency identification antenna circuit metal layer - radio frequency identification chip layer - thermally stable layer - bonding agent adhesive layer. A holographic pattern, an ink graphic, and a metal graphic are formed on a layer above or below or on layers above and below the graphic-containing radio frequency identification antenna circuit metal layer. For the graphic-containing radio frequency identification tag manufactured in the present invention, when injection molding is performed by an injection molding machine, the tag containing the radio frequency identification hologram antenna circuit is implanted in a surface layer of a plastic product easily, not much time for injection molding is occupied, and energy and labor resources are saved.
Description
一种含图文的射频识别标签 技术领域 本发明涉及一种射频识别标签, 具体涉及一种含图文的射频识别标签、 标签的制作方法及应用。 背景技术 我国的射频识别标签市场需求已形成规模,需求量日益增大。 其中射频 识别标签天线是射频识别标签的一个关键技术。 射频识别标签天线设计制 造技术, 也越来越多种形式, 不仅有蚀刻 /冲压天线、 印刷天线和绕线式天 线, 新的天线制作方法也不断出现。 采用烫印箔进行热烫和冷烫的工艺获得天线的射频识别标签, 都是新 的形式, 但其天线表面不耐磨, 芯片部位突出, 需要进行表面再涂印上保 护层, 目前只应用于纸张使用。 FIELD OF THE INVENTION The present invention relates to a radio frequency identification tag, and in particular to a radio frequency identification tag and a method for manufacturing the same. BACKGROUND OF THE INVENTION The market demand for RFID tags in China has formed a scale and the demand is increasing. The RFID tag antenna is a key technology for RFID tags. Radio frequency identification tag antenna design and manufacturing technology is also becoming more and more diverse. Not only etching/stamping antennas, printed antennas and wound antennas, new antenna fabrication methods are emerging. The hot stamping label of the antenna obtained by the hot stamping and cold foiling process is a new form, but the antenna surface is not wear-resistant, the chip part is prominent, and the surface needs to be re-applied with a protective layer, which is currently only applied to Paper use.
专利号 ZT200920085783. 2一种激光全息射频识别标签的专利, 公开了 激光全息射频识别标签的结构层: 透明塑料膜层 (1 ) \成象层 (2 ) \离型 层 (3 ) \金属反射层 (4 ) \射频识别芯片层 (5 ) \剥离层 (6), 其目的是 当贴于光面衬纸 (7 ) 表面的一种防伪标签, 并且所设置的离型层 (3 ) — 揭开就能破坏其天线的作用, 使标签失效。这种结构形式, 由于离型层(3 ) 的存在, 是一种典型的不耐用的标签。 塑料制品是一种耐用产品, 怎样使用上与之匹配的射频识别标签, 上 面所举的标签形式是适合不了的。 为了解决射频识别标签能牢固粘贴在塑 料制品上, 达到能长期重复使用而标签不容易丢落的目的。 是多人长期的 不间断创新发明的目的。 如申请号为 200410078355. 9的 [无线射频辩识模 内成型标签]与申请号为 200710086104. 9的 [无线射频辩识模内成型制法 及制品 ]的共同特点是先制作与塑料制品相同基材的射频识别标签形状物, 将其嵌入塑料模具中, 注塑入塑料形成制品。 这种制法解决了塑料制品中 的标签不耐用的问题。 但其制作方法: 先成型 "第一成型模具" 寻找合 适 "基材"一装上 "射频识别标签 " 制成包括基材及射频识别标签的嵌
入形状物,一通过机械手将已成型的射频识别标签的嵌入形状物,放进"第 二成型模具" 中一通过射出成型、 压出成型、 中空成型等方法而成为新的Patent No. ZT200920085783. 2 A patent for laser holographic RFID tags, discloses the structural layer of laser holographic RFID tags: transparent plastic film layer (1) \ imaging layer (2) \ release layer (3) \ metal reflection Layer (4) \RF chip layer (5) \ peeling layer (6), its purpose is to attach a security label to the surface of the glossy backing paper (7), and the release layer (3) is provided - Uncovering can destroy the role of its antenna and invalidate the tag. This form of construction, due to the presence of the release layer (3), is a typical non-durable label. Plastic products are a durable product, how to use the matching RFID tags, the label form mentioned above is not suitable. In order to solve the problem that the RFID tag can be firmly attached to the plastic product, the label can be reused for a long time and the label is not easily dropped. It is the long-term uninterrupted innovation of many people. The common feature of [Radio Frequency Identification In-Mold Forming Label] with application number 200410078355. 9 and [Radio Frequency Identification In-Mold Forming Method and Product] with application number 200710086104. 9 is to make the same base as plastic products. The RFID tag shape is embedded in a plastic mold and molded into a plastic to form an article. This method solves the problem that the labels in plastic products are not durable. But how to make it: First, form the "first molding die", find the appropriate "substrate" and install the "radio frequency identification tag" to make the embedded substrate and RFID tag. Into the shape, a robot inserts the embedded shape of the RFID tag into a "second molding die" and becomes a new one by injection molding, extrusion molding, hollow molding, and the like.
"塑料制品"。 达到塑料制品中的射频识别标签能 "防止被不当破坏"而成 为耐用产品。 其中, 射频识别标签的制作工艺虽不是创新, 但装上 射频 识别标签的嵌入形状物就是一种创新。 其中, 还在于所选择基材的材质与 塑料制品材质相类似, 达到与在高温条件下能与熔融塑料的 "相似相溶", 为了达到 "相似相溶" 的目的, 申请号为 200880101767. 6的 [射频识别标 签、 模制产品和相关方法] 的专利中标签的制作, 采用了夹缝式方法获取 与塑料相同材料的射频识别标签的基材。 以上的射频识别标签的基材制作采用的工艺都繁复, 甚至申请号为 200880101767. 6的 [射频识别标签、 模制产品和相关方法] 的基材所采用 的夹缝式方法的机械价值很高, 大大增加了成本。 虽是这样, 必竞将射频 识别标签嵌入到塑料制件里面, 保证了与塑料制品的结合牢度构成一个整 体。 达到了塑料制品中所含有的射频识别标签, 可以追踪各种信息, 用仪 器便可读出标签里的信息, 并且与塑料制品一样, 可反复使用, 耐用性优。 这种嵌入法必须事先制作射频识别标签的嵌入形状物, 费工费料, 同 时, 注塑时必须用机械手将射频识别标签的嵌入形状物放进注塑模具中, 延长了塑料成型时间, 成本造价高。 使射频识别标签在塑料制品中的广泛 应用, 受到一定限制。 发明内容 本发明的目的是提供一种可植入塑料制品中的含图文射频识别标签, 本发明还提供该标签的制作方法及其应用。 本发明的目的是这样实现的: 一种含图文射频识别标签, 以具有释放 力的 PET膜作为基膜, 采用相关工艺依次获得的基本截面结构是: "plastic products". Achieving radio frequency identification tags in plastic products can be "prevented from being improperly damaged" into a durable product. Among them, although the manufacturing process of RFID tags is not innovative, the embedded shape of RFID tags is an innovation. Among them, the material of the selected substrate is similar to that of the plastic material, and can achieve "similar compatibility" with the molten plastic under high temperature conditions. For the purpose of "similar compatibility", the application number is 200880101767. The patented label for [radio frequency identification tags, molded products and related methods] uses a splicing method to obtain a substrate for RFID tags of the same material as plastic. The above-mentioned process for fabricating the substrate of the RFID tag is complicated, and even the method of the slit method adopted for the substrate of the [RF identification tag, molded product and related method] of the application number 200880101767. 6 has high mechanical value. Significantly increased costs. In spite of this, it is necessary to embed the RFID tag in the plastic part to ensure that the bonding strength with the plastic product forms a whole. The radio frequency identification tag contained in the plastic product is obtained, and various information can be tracked, and the information in the label can be read by the instrument, and like the plastic product, it can be used repeatedly and has excellent durability. This kind of embedding method must pre-produce the embedded shape of the RFID tag, which requires labor and materials. At the same time, the embedded shape of the RFID tag must be placed into the injection mold by the robot during the injection molding, which prolongs the molding time of the plastic and costs a high cost. . The widespread use of RFID tags in plastic products is limited. SUMMARY OF THE INVENTION It is an object of the present invention to provide a graphic-containing radio frequency identification tag for use in an implantable plastic article, and to provide a method of making the same and its use. The object of the present invention is achieved as follows: A radio frequency identification tag having a graphic, a PET film having a releasing force as a base film, and a basic cross-sectional structure sequentially obtained by a related process is:
PET 膜层一保护层一含图文射频识别天线金属层一射频识别芯片层一 热稳层一接着胶层; 其中所说的含图文射频识别天线金属层是在其上面和 \ 或下面形成有图案文字; PET film layer - a protective layer containing a radio frequency identification antenna metal layer - a radio frequency identification chip layer - a thermal stability layer followed by a glue layer; wherein the metal layer containing the image radio frequency identification antenna is formed on and under or below Have a pattern of text;
其中所说的含图文射频识别天线金属层的形成工艺歩骤为: a. 在保护层 表面的天线图形之外部位印上水溶性油墨层, 即留取天线部位不印水溶性 油墨; b. 在保护层表面对准留取的天线部位印上热稳层涂料, 印刷热稳层 涂料部位可稍大于天线部位, 少量覆盖在水溶性油墨表面层上; c. 在标签
涂有热稳定层的一面真空镀上金属层; d. 在水溶液中溶解去除水溶性油墨 层及附于水溶性油墨上面的热稳层、 金属层, 获取射频识别天线部位的热 稳层、 金属层。 The forming process of the metal layer containing the graphic radio frequency identification antenna is as follows: a. printing a water-soluble ink layer on the outer surface of the antenna pattern on the surface of the protective layer, that is, the water-retaining ink is not printed on the antenna portion; b Applying a thermal stabilizing coating to the surface of the protective layer aligned with the exposed antenna, the portion of the printed thermal stabilizing coating may be slightly larger than the antenna portion, and a small amount is coated on the surface layer of the water-soluble ink; c. The surface coated with the heat stabilizing layer is vacuum-plated with a metal layer; d. dissolves and removes the water-soluble ink layer in the aqueous solution and the heat stable layer and the metal layer attached to the water-soluble ink, and obtains the heat stable layer and the metal of the radio frequency identification antenna portion. Floor.
本发明所述的图文射频识别标签, 其含图文射频识别天线金属层上面 真空镀上一层氧化物形成介质层, 介质层可以是金属氧化物或是非金属氧 化物。 The radio frequency identification tag of the present invention comprises a layer of an oxide forming dielectric layer on the metal layer of the radio frequency identification antenna, and the dielectric layer may be a metal oxide or a non-metal oxide.
本发明所述的含图文射频识别标签, 其图案文字为全息图纹或油墨图 文。 The graphic-containing radio frequency identification tag of the present invention has a pattern text of a hologram pattern or an ink image.
本发明所述的含图文射频识别标签, 其含图文射频识别天线层中的天 线金属层的全息图纹形成工艺歩骤为: 直接在天线金属层表面镭射模压上 全息图纹, 形成金属天线部位所衬托的全息图纹。 The hologram pattern forming process of the antenna-containing radio frequency identification tag of the present invention includes the antenna metal layer in the radio frequency identification antenna layer of the image: a hologram pattern is directly formed on the surface of the antenna metal layer to form a metal The hologram pattern of the antenna part.
本发明所述的图文射频识别标签, 其含图文射频识别天线金属层的全 息图纹形成工艺歩骤为: a. 在保护层表面镭射模压上全息图纹; b. 在保 护层表面的天线图形之外部位印上水溶性油墨层, 即留取天线部位不印水 溶性油墨; c. 在保护层表面对准留取的天线部位印上热稳层涂料, 印刷热 稳层涂料部位可稍大于天线部位, 少量覆盖在水溶性油墨表面层上; d. 在 标签涂有热稳定层的一面真空镀上金属层; e. 在水溶液中溶解去除水溶性 油墨及附于水溶性油墨上面的热稳层、 金属层, 获取天线部位的热稳层、 金属层及其衬托的全息图纹; 含图文射频识别天线金属层的全息图纹形成 也可以在保护层的全息图纹表面镀上介质层后再按以上歩骤获取天线部位 的热稳层、 金属层及其衬托的全息图纹; 其中天线金属层上的全息图纹可 以是装饰和 \或防伪的效果。 The lithographic pattern forming process of the radio frequency identification tag of the present invention comprising the graphic radio frequency identification antenna metal layer is: a. holographic pattern on the surface of the protective layer by laser molding; b. on the surface of the protective layer The water-soluble ink layer is printed on the outer part of the antenna pattern, that is, the water-retaining ink is not printed on the antenna portion; c. The heat-stabilized layer coating is printed on the surface of the protective layer and the heat-stabilized layer is printed. Slightly larger than the antenna, a small amount on the surface layer of the water-soluble ink; d. Vacuum-plated the metal layer on the side of the label coated with the heat-stable layer; e. Dissolve and remove the water-soluble ink in the aqueous solution and attach it to the water-soluble ink Thermal stability layer, metal layer, obtaining the thermal stability layer of the antenna part, the metal layer and the hologram pattern of the metal layer; the hologram pattern forming the metal layer of the radio frequency identification antenna can also be plated on the hologram surface of the protection layer After the dielectric layer, the thermal stability layer, the metal layer and the hologram pattern of the antenna portion are obtained according to the above steps; wherein the hologram pattern on the antenna metal layer can be decorative and/or Effect.
本发明所述的含图文射频识别标签, 其所述与天线相同形状的油墨层 印刷工艺歩骤为: a. 在保护层表面的天线图形之外部位印上水溶性油墨 层, 即留取天线部位不印水溶性油墨; b. 在保护层表面对准留取的天线 部位印上透明颜料的热稳层涂料油墨, 印刷热稳层涂料油墨部位可稍大于 天线部位, 少量覆盖在水溶性油墨表面层上; 允许有少量的透明颜料热稳 层涂料油墨覆盖在水溶性油墨表面层上; c. 在标签涂有热稳定层的一面真 空镀上金属层; d. 在水溶液中溶解去除水溶性油墨层及附于水溶性油墨上 面的透明颜料热稳涂料油墨层、 金属层, 获取天线金属层及与天线相同部 位的所述透明颜料热稳涂料油墨层。 The image-containing radio frequency identification tag of the present invention has the ink layer printing process of the same shape as the antenna: a. printing a water-soluble ink layer on the outer surface of the protective layer surface, that is, retaining The antenna part is not printed with water-soluble ink; b. The heat-stabilized layer coating ink with transparent pigment printed on the surface of the protective layer is printed on the surface of the protective layer. The ink of the printed thermal stability coating may be slightly larger than the antenna part, and a small amount of water is covered. On the surface layer of the ink; a small amount of transparent pigment heat-stable coating ink is allowed to cover the surface layer of the water-soluble ink; c. vacuum-plating the metal layer on the side of the label coated with the heat-stable layer; d. dissolving and dissolving the water-soluble solution in the aqueous solution The ink layer and the transparent pigment heat-fixing coating ink layer and the metal layer attached to the water-soluble ink obtain the antenna metal layer and the transparent pigment heat-stable coating ink layer at the same portion as the antenna.
以上的工艺歩骤还可以在已镀上氧化物保护的全息图纹表面的介质层 形成天线部位的热稳涂料层、 金属层。
含图文射频识别标签的油墨图文的印刷, 可以在印刷热稳层或透明颜 料热稳层涂料油墨的同时, 同歩印刷上其它油墨图文, 包括电眼识别黑色 标识。 The above process steps can also form a thermally stable coating layer or a metal layer of the antenna portion on the dielectric layer on which the oxide-protected hologram pattern surface is plated. The printing of the ink graphic with the graphic RFID tag can print other thermal inks, including the electric eye recognition black mark, while printing the heat stable layer or the transparent pigment heat stable coating ink.
本发明的含图文射频识别天线层中的天线表面上印刷的油墨图文工艺 歩骤还可以是: 在天线金属层表面上印刷绝缘油墨、 导电油墨和 \或普通油 墨, 在天线金属层表面印刷的油墨部位可以与天线金属层部位大小相同, 也可以大于天线金属层部位并复盖至保护层的表面。 The process of printing the ink on the surface of the antenna in the RFID-containing antenna layer of the present invention may also be: printing an insulating ink, a conductive ink and/or an ordinary ink on the surface of the antenna metal layer, on the surface of the antenna metal layer The printed ink portion may be the same size as the antenna metal layer portion, or may be larger than the antenna metal layer portion and covered to the surface of the protective layer.
在天线金属层表面上印刷的绝缘油墨、 导电油墨, 是进一歩完成射频 识别天线及提高射频识别天线的技术需求。 The insulating ink and conductive ink printed on the surface of the antenna metal layer are technical requirements for further completing the RFID antenna and improving the RFID antenna.
本发明的天线金属层可以在第一次形成金属层后, 再次真空镀上与第 一层相同材质的金属或不相同材质的金属, 以增加天线金属层的厚度, 提 高导电效果; 真空镀的金属材质可以是铝、 铜、 银。 After the first metal layer is formed, the antenna metal layer of the present invention may be vacuum-plated with a metal of the same material as the first layer or a metal of a different material to increase the thickness of the antenna metal layer and improve the conductive effect; The metal material can be aluminum, copper or silver.
本发明成卷的含图文射频识别标签植入塑料制品的方法, 是在注塑机 模具型腔内的 120-300°C之间熔融塑料成型过程的热力和注塑压力作用下, 含图文射频识别标签的接着胶受热与塑料制品粘附, 并被塑料逐渐包含植 入成型的塑料制品中, 脱离剥开 PET基膜层的过程。 The invention discloses a method for implanting a plastic article with a graphic RFID tag in a roll, which is under the action of the heat and the injection pressure of the molten plastic molding process between 120-300 ° C in the mold cavity of the injection molding machine, including the graphic RF The adhesive tape of the identification label is adhered to the plastic article by heat, and is gradually contained in the plastic molded article by the plastic, and is separated from the process of peeling off the PET base film layer.
本发明含图文射频识别标签,寄载了逐个的含图文射频识别标签。将本 发明制作的含图文射频识别标签, 通过送膜机, 配合注塑机的注塑操作程 序, 有序将标签膜逐个送入注塑模腔中, 采用注塑机注塑时的熔融塑料的 热力和压力, 轻松地将带有射频识别全息天线标签植入塑料制品表层中, 不多占用注塑时间, 节能节省人力资源。 省去原有专利制作装入射频识别 标签嵌入单个形状物的麻烦, 省去原有专利选择与塑料材质相同的基材材 料制作的麻烦。 植入塑料制品后的保护层表面树脂, 特别是 UV树脂层, 不 仅保护了塑料基材表面, 更保护了植入塑料制品中的射频识别全息标签。 这样, 植入了塑料制品的含图文射频识别标签可以与塑料制品一样, 可反 复使用而不脱落, 达到在实现塑料制品射频识别功能管理的同时也做到了 标签及塑料制品表观图文的防伪与装饰性, 耐用性。 下面结合附图对本发明进一歩的说明。 为了达到含图文射频识别标签在塑料制品中能得到广泛应用,本发明 的一种可植入塑料制品中的含图文射频识别标签的制作, 是将镭射模压全 息工艺、 印刷工艺、 真空镀工艺、 水洗工艺、 注塑工艺、 与射频识别标签 功能相结合, 以有释放力的 PET基膜为寄载层, 制作出保护层, 含有全息
图文、 油墨图文、 金属图文至少一种的射频识别天线层及射频识别芯片层, 热稳层, 接着剂胶层, 成为多结构层的射频识别标签并绕制成卷。 其含图 案文字射频识别标签的截面最基本结构层如图 1 所示。 含图文射频识别天 线层中的天线及图文均粘附于保护层上, 其中的图案文字是全息图纹、 油 墨图文、 金属图文中的至少一种。 The invention comprises a graphic radio frequency identification tag, and carries one-by-one graphic identification tag. The RFID-containing label prepared by the invention is sent to the injection mold cavity one by one through the film feeding machine and the injection molding operation procedure of the injection molding machine, and the heat and pressure of the molten plastic when the injection molding machine is used for injection molding. It is easy to implant the RFID tag with RFID on the surface of the plastic product, which does not take up the injection time and saves human resources. It saves the trouble of inserting the RFID tag into a single shape by the original patent, and saves the trouble of the original patent selection of the same material as the plastic material. The surface resin of the protective layer after the plastic product is implanted, especially the UV resin layer, not only protects the surface of the plastic substrate, but also protects the radio frequency identification hologram label embedded in the plastic product. In this way, the graphic RFID tag embedded in the plastic product can be used repeatedly like the plastic product, and can be used repeatedly without falling off, thereby achieving the management of the radio frequency identification function of the plastic product and the appearance of the label and the plastic product. Anti-counterfeiting and decorative, durability. The invention will be further described with reference to the accompanying drawings. In order to achieve the wide application of the RFID tag in the plastic article, the RFID-containing RFID tag in the implantable plastic product of the present invention is a laser embossing holography process, a printing process, and vacuum plating. Process, washing process, injection molding process, combined with RFID tag function, with a release PET base film as a carrier layer, a protective layer, containing hologram At least one of the radio frequency identification antenna layer and the radio frequency identification chip layer, the thermal stability layer, and the adhesive layer of the graphic image, the ink graphic, and the metal image become a multi-structured radio frequency identification tag and are wound into a roll. The most basic structural layer of the cross-section of the RFID tag with the pattern text is shown in Figure 1. The antenna and the image in the RFID-containing antenna layer are adhered to the protective layer, wherein the pattern characters are at least one of a hologram pattern, an ink graphic, and a metal graphic.
本发明可植入塑料制品中含图文射频识别标签的制作方法, 选择厚度 为 20-60 μ πι之间, 表面有适合于本发明的射频识别标签植入塑料制品中 的释放力的 PET基膜层。 为此, 选择保护涂料层表面张力大于未经表面处 理 PET基膜层表面张力,这是最简单的做法。 未经表面处理的 PET基膜层表 面张力的电暈度为 40mN / m 以下, 因此, 选择保护涂层表面张力大于未经 表面处理的 PET基膜层的张力, 则可以在一定条件下达到植入塑料制品过 程中的本发明含图文射频识别标签能脱离开 PET基膜层的目的。 但并不是 所选择的保护层都能符合以上的要求。 为此, 在 PET基膜层表面上预先涂 布如蜡、 硅油、 树脂等材料改变表面张力, 增大释放力, 以适应更多保护 层材质的配合应用。 如大多数的热固型树脂保护层、 UV树脂保护层与 PET 基膜构成本发明的含图文射频识别标签时, 要有植入塑料制品过程所需的 释放力, 则需在 PET基膜层表面上预先涂布如蜡、 硅油、 树脂等材料。 The invention relates to a method for manufacturing a graphic RFID tag in an implantable plastic article, and selecting a PET base having a thickness of 20-60 μππ on the surface and having a release force suitable for implanting the RFID tag of the present invention into a plastic product. Membrane layer. For this reason, it is the easiest way to select a surface layer of the protective coating layer that is larger than the surface tension of the surface layer of the PET-based film. The surface tension of the surface layer of the PET-free film layer without surface treatment is 40 mN / m or less. Therefore, if the surface tension of the protective coating layer is selected to be larger than the tension of the surface layer of the PET film which is not surface-treated, the planting can be achieved under certain conditions. The invention of the present invention in the process of entering a plastic article can be used for the purpose of separating the PET base film layer. However, not all selected protective layers meet the above requirements. For this reason, materials such as wax, silicone oil, and resin are pre-coated on the surface of the PET base film layer to change the surface tension and increase the release force to accommodate more protective layer materials. If most of the thermosetting resin protective layer, UV resin protective layer and PET base film constitute the RFID-containing label of the present invention, the release force required for the process of implanting the plastic product needs to be in the PET base film. A material such as wax, silicone oil, or resin is preliminarily coated on the surface of the layer.
本发明的可植入塑料制品中的含图文射频识别标签的制作方法,采用 具有释放力的 PET基膜层, 在其上面采用涂布印刷工艺获得保护层, 在保 护层上面通过印涂工艺、 真空镀工艺、 水洗工艺等, 形成天线热稳层、 天 线金属层, 是本发明的一个特征, 其工艺歩骤为: 制作电眼识别标识图案凹印版辊, 制作除天线形状之外部位的凹印版 辊, 制作天线部位的凹印版辊。 选择凹版印刷工艺, 在保护层上面凹印上 电眼识别标识油墨、 除天线图形之外部位的水溶性油墨、 天线部位的热稳 涂料。 由于水溶性油墨印刷时留取了天线的部位, 后面印上的天线部位热 稳层涂料受留取的天线部位的限制, 多余的热稳层涂料只能覆盖于水溶性 油墨层之上。 实际生产中, 考虑到印刷机套位的误差, 热稳涂料的天线图 形部位的尺寸应大于已留取的天线图形部位的尺寸 0. 1 毫米, 才能保证水 洗后留取的天线热稳涂料层部位与金属层部位重叠的一致, 即在天线部位 内不缺失热稳涂料层的覆盖。 如图 2所示。 其中 12-20为水洗油墨层, 实 际上, 12-20水洗油墨留取的天线部位即为天线热稳涂料层部位, 12-25为 注塑时电眼校准标识标记。
水洗油墨、 热稳涂料印刷后, 将成卷的 PET膜放进真空镀机中镀上金 属层。 经过真空镀金属层后, 附于水洗油墨上的热稳涂料及真空镀上的金 属微粒均匀分布于干固水洗油墨表层, 由于水洗油墨中含有的钛白粉、 二 氧化硅、 高岭土颗粒的阻隔, 使附于水溶性油墨表面层的热稳涂料、 金属 微粒与保护层粘附不上。 这样, 水洗油墨在水溶液中溶解并带走附于上面 的热稳层涂料、 金属微粒, 只剩下紧粘于保护层上面的天线部位的热稳层、 金属层。 图 3所示, 其中, 12-11为水洗后的天线金属图形, 12-12为非天 线金属图文, 12-25为电眼识别标识, 实际生产中, 12-11的天线金属层也 包括了与天线部位相同的热稳层。 含图文射频识别天线金属层还可以在保护层表面的全息图纹镀上氧化 物介质保护层后的表面形成天线部位的热稳涂料层、 金属层。 真空镀上的 氧化物介质层可以是金属氧化物如三氧化二铝, 也可以是非金属氧化物如 二氧化硅等。 如图 7, 8所示。 The method for manufacturing the graphic RFID tag in the implantable plastic article of the invention adopts a PET base film with release force, and a coating layer is used thereon to obtain a protective layer, and the protective layer is printed on the protective layer. The vacuum plating process, the water washing process, etc., forming the antenna thermal stabilization layer and the antenna metal layer are a feature of the present invention, and the process steps are as follows: making an electro-optical identification mark pattern gravure plate roll, and making a part other than the shape of the antenna Gravure plate roll, making a gravure roll for the antenna part. The gravure printing process is selected, and the electric eye recognition mark ink, the water-soluble ink except the antenna pattern, and the heat stable paint of the antenna part are gravure printed on the protective layer. Since the water-soluble ink retains the portion of the antenna during printing, the heat-stabilized coating of the antenna portion printed on the back is limited by the antenna portion to be retained, and the excess heat-stable coating can only cover the water-soluble ink layer. In actual production, taking into account the error of the printing machine set, the size of the antenna pattern part of the heat-stabilized coating should be larger than the size of the antenna pattern part that has been taken. 0.1 mm to ensure the antenna thermal stable coating layer after washing. The portion overlaps with the metal layer portion, that is, the coverage of the heat-stable coating layer is not lost in the antenna portion. as shown in picture 2. Among them, 12-20 is the water-washing ink layer. In fact, the antenna part of the 12-20 water-washing ink is the hot-stabilized coating layer of the antenna, and 12-25 is the electric eye calibration marking mark during injection molding. After printing the water-washed ink and the heat-stable paint, the roll of the PET film is placed in a vacuum plating machine and plated with a metal layer. After the vacuum metallization layer, the heat-stabilized coating attached to the washing ink and the metal particles on the vacuum plating are evenly distributed on the surface of the dry-solid washing ink, which is blocked by the titanium dioxide, silica, and kaolin particles contained in the washing ink. The heat-stable coating, the metal particles attached to the surface layer of the water-soluble ink, and the protective layer are not adhered. Thus, the water-washing ink dissolves in the aqueous solution and carries away the heat-stable coating material and metal particles attached thereto, leaving only the heat-stable layer and the metal layer which are tightly adhered to the antenna portion above the protective layer. As shown in Figure 3, 12-11 is the antenna metal pattern after washing, 12-12 is the non-antenna metal image, and 12-25 is the electric eye identification mark. In actual production, the antenna metal layer of 12-11 is also included. The same thermal stability layer as the antenna. The metal layer containing the radio frequency identification antenna can also form a thermal stable coating layer and a metal layer of the antenna portion on the surface of the hologram pattern on the surface of the protective layer after the oxide dielectric protective layer is plated. The oxide dielectric layer on the vacuum plating may be a metal oxide such as aluminum oxide or a non-metal oxide such as silicon dioxide or the like. As shown in Figures 7, 8.
从图 3所示看出, 含图文射频识别标签的金属图文的形成, 可以在形 成天线金属层 12-11的同时形成 12-12的金属图文。 对准留取的天线部位印上的热稳层涂料, 是一种高透明涂料层, 它能 保证真空镀上的金属层在高温注塑条件下保持天线金属层高透明光亮度的 特点, 它具有与天线金属层良好结合力的性能; 高透明涂料层, 还具备对 全息图纹表面或介质层表面有好的粘着保护且不消减全息纹显示效果的特 性; 高透明涂料层, 加入适量的透明颜料, 作为天线部位金属层的透明染 色涂料油墨, 增加了金属天线的金属色彩。 热稳层还具有承受熔融塑料的注塑冲力和热力, 保护射频标识芯片与 天线粘接牢固的稳定性能, 因此它又做为涂布粘接着层之前必须涂印上的 热稳定层, 如图 1之 15的热稳层, 保证射频标识芯片与金属天线粘接的牢 固。 具有以上特性的热稳层, 选择了热固性丙烯酸树脂, 醇酸树脂, 聚酯 树脂及脂肪族固化剂为主的材料进行适当配比而成。 当选择热稳层作为保 护层和天线金属层之间的中间层时, 为了使覆盖于水溶性油墨上的热稳层 易于被水洗油墨带走, 固化剂的配比可以适当增大。 当作为保护射频标识 芯片与天线粘接牢固稳定时, 固化剂的配比可以适当减少。 采用的真空镀工艺, 可以采用真空蒸镀工艺, 也可以采用真空溅射工
艺。 真空溅射工艺一次性获得的金属层密度相对比较好。 将水洗后的天线金属层表面采用直接镭射模压工艺, 形成全息图纹天 线, 这是获得全息图纹天线的一种办法。如图 4所示, 12-11为天线金属层, 12-41为直接镭射模压的全息图纹效果示意面。 获得全息图纹金属天线, 也可以采用具有释放力的 PET基膜层, 在其 上面采用涂布印刷工艺获得保护层, 在保护层表面通过镭射模压工艺、 形 成全面的或部分的全息图纹, 或形成防伪与装饰相间的全息图纹, 再采用 印刷工艺、 水洗工艺、 真空镀工艺, 形成了天线热稳层、 金属层, 在天线 热稳层、 金属层与非金属层衬托下, 显示了全息图纹的不同效果, 是本发 明的另一个方法, 其工艺如下: 选择凹版印刷工艺, 制作电眼识别标识图案凹印版, 制作除天线形状 之外部位的水溶性油墨图案的凹印版, 制作天线金属部位的图案凹印版。 在已有全息图纹的保护层上面分次凹印上电眼识别标识油墨, 除天线图形 之外部位的水溶性油墨, 再凹印上天线金属热稳涂料层涂料。 参考图 2所 As seen in Figure 3, the formation of a metal graphic containing a radio frequency identification tag can form a metal graphic of 12-12 while forming the antenna metal layer 12-11. The thermal stability coating printed on the antenna part of the reservation is a high transparent coating layer, which ensures that the metal layer on the vacuum plating maintains the high transparent brightness of the antenna metal layer under high temperature injection molding conditions. High adhesion to the metal layer of the antenna; high transparent coating layer, also has good adhesion protection on the surface of the hologram pattern or the dielectric layer without degrading the display effect of the hologram; high transparent coating layer, adding appropriate amount of transparency The pigment, as a clear dye coating ink for the metal layer of the antenna portion, adds metallic color to the metal antenna. The thermal stability layer also has the injection pressure and heat to withstand the molten plastic, and protects the stability of the RF identification chip and the antenna. Therefore, it is also used as a heat stable layer that must be applied before the adhesion layer is applied. The thermal stability layer of 1 to 15 ensures the firmness of the RF identification chip and the metal antenna. The heat stable layer having the above characteristics is selected from a material mainly composed of a thermosetting acrylic resin, an alkyd resin, a polyester resin and an aliphatic curing agent. When the heat stabilizing layer is selected as the intermediate layer between the protective layer and the antenna metal layer, in order to make the heat stable layer covering the water-soluble ink easy to be carried away by the water-washing ink, the ratio of the curing agent can be appropriately increased. When the protection RF chip is firmly bonded to the antenna, the ratio of the curing agent can be appropriately reduced. The vacuum plating process can be carried out by vacuum evaporation or vacuum sputtering. Art. The density of the metal layer obtained in one time by the vacuum sputtering process is relatively good. The surface of the washed metal layer of the antenna is directly laser-molded to form a hologram antenna, which is a method for obtaining a hologram antenna. As shown in Fig. 4, 12-11 is the antenna metal layer, and 12-41 is the hologram pattern effect surface of the direct laser molding. Obtaining a hologram-patterned metal antenna, it is also possible to adopt a release-resisting PET base film layer on which a protective layer is obtained by a coating printing process, and a full or partial hologram pattern is formed on the surface of the protective layer by a laser molding process. Or forming a hologram pattern between the anti-counterfeiting and the decorative phase, and then adopting a printing process, a water washing process, and a vacuum plating process to form an antenna thermal stability layer and a metal layer, which are displayed under the antenna thermal stability layer, the metal layer and the non-metal layer, The different effects of the hologram pattern are another method of the present invention, and the process is as follows: selecting a gravure printing process, making an gravure printing plate of the electric eye recognition mark pattern, and making a gravure printing plate of a water-soluble ink pattern other than the shape of the antenna, A pattern gravure plate for making metal parts of the antenna. On the protective layer of the existing hologram pattern, the electric eye recognition mark ink is divided and printed, and the water-soluble ink except the antenna pattern is printed on the antenna metal heat stable paint layer coating. Refer to Figure 2
印刷了水洗油墨、 热稳涂料层后, 将成卷的 PET膜放进真空镀机中镀 上金属层。 经过真空镀金属层后, 附于水溶性油墨表面层的热稳涂料、 真 空蒸镀上的金属微粒均匀分布于干固水洗油墨表层, 由于水洗油墨中含有 钛白粉、 二氧化硅、 高岭土颗粒的阻隔, 使附于水溶性油墨上面的热稳涂 料、 金属微粒与保护层粘附不上。 这样, 水洗油墨在水溶液中溶解并带走 附于上面的热稳涂料、 金属微粒, 只剩下紧粘于保护层上面的天线热稳层、 金属层。 天线金属层所衬托的全息图纹与没有天线金属层衬托的全息图纹 效果如图 5所示, 保护层 11的表面上镭射模压全息图纹, 在 12-11的天线 金属层表面衬托显示了 12-41 的全息图纹效果, 而非金属层衬托的表面则 显示了 12-42模压后的全息图纹效果。 在保护层表面再涂印上镭射模压树脂层, 然后在镭射模压树脂层的表 面镭射模压出全息图纹, 再分次印上水洗油墨、 热稳涂料, 真空镀上金属 层, 水洗去除水洗油墨及热稳涂料、 金属微粒, 形成全息图纹天线, 这是 在保护层上获取全息图纹的另外形式。 如图 6所示。 在保护层或镭射模压树脂层的全息图纹表面真空蒸镀氧化物介质层后 再分次印上水洗油墨、 热稳涂料, 真空镀上金属层, 水洗去除水洗油墨及
热稳涂料、 金属微粒, 形成全息图纹天线, 这是在保护层上获取全息图纹 的另外形式。 如图 7, 8所示。 为了保护非金属层显示的全息图纹的存在, 也可以真空镀上金属氧化 物介质层加以保护, 防止后道印涂上的油墨、 涂料造成对全息图纹的消除 或减弱现象。 图示中的 14为介质层。 本发明的含图文射频识别天线层中的金属天线的全息图纹可以是装饰 的全息图纹, 也可以是专用防伪的全息图纹, 也可以是装饰与防伪并存的 全息图纹。 全息图纹效果可以采用镭射模压工艺与多种工艺相结合获得多 种效果。 After printing the water-washing ink and the heat-stable coating layer, the rolled PET film was placed in a vacuum plating machine and plated with a metal layer. After the vacuum metallization layer, the heat-stable coating attached to the surface layer of the water-soluble ink and the metal particles on the vacuum evaporation are evenly distributed on the surface of the dry-solid water washing ink, because the washing ink contains titanium dioxide, silica, kaolin particles. The barrier prevents the heat-stable coating, metal particles attached to the water-soluble ink from adhering to the protective layer. In this way, the water-washing ink dissolves in the aqueous solution and carries away the heat-stable coating and metal particles attached thereto, leaving only the antenna thermal stability layer and the metal layer which are tightly adhered to the protective layer. The hologram pattern of the antenna metal layer and the hologram pattern without the antenna metal layer are shown in Fig. 5. The laser embossed hologram pattern on the surface of the protective layer 11 is shown on the surface of the antenna metal layer of 12-11. The hologram pattern of 12-41, the surface of the non-metal layer shows the hologram pattern after 12-42 molding. The laser-molded resin layer is further printed on the surface of the protective layer, and then the hologram pattern is laser-embossed on the surface of the laser-molded resin layer, and then the water-washing ink and the heat-stabilized coating are printed in portions, and the metal layer is vacuum-plated, and the water-washing ink is removed by water washing. And thermally stable coatings, metal particles, forming a holographic pattern antenna, which is another form of obtaining a hologram pattern on the protective layer. As shown in Figure 6. After vacuum-depositing the oxide dielectric layer on the hologram surface of the protective layer or the laser-molded resin layer, the ink-washing ink and the heat-stabilized coating are printed in portions, and the metal layer is vacuum-plated, and the washing ink is removed by water washing. Thermally stable coatings, metal particles, form a holographic pattern antenna, which is another form of obtaining hologram patterns on the protective layer. As shown in Figures 7, 8. In order to protect the presence of the hologram pattern displayed by the non-metal layer, the metal oxide dielectric layer may be vacuum-plated to protect the hologram pattern from being removed or attenuated by the ink or the coating on the subsequent printing. 14 in the figure is a dielectric layer. The hologram pattern of the metal antenna in the RFID-containing antenna layer of the present invention may be a decorative hologram pattern, a special security hologram pattern, or a hologram pattern with decoration and anti-counterfeiting. The hologram pattern effect can be combined with various processes using a laser molding process to obtain various effects.
本发明的含图文射频标识天线层印刷上的油墨图文的工艺歩骤也可以 多种形式。 The process steps of the ink graphic on the printed radio frequency identification antenna layer of the present invention may also take many forms.
在保护层上面, 对准留取的天线部位, 印上加入合适的透明颜料的热 稳层涂料油墨, 在金属天线全息图纹的衬托下, 获得金属颜色效果, 这不 仅增加了装饰效果, 还可以加强防伪作用。 如图 8中的 12-24是采用加入 合适的透明颜料的热稳涂料油墨, 与 12-11 的金属天线层共同衬托显示 12-44的金属颜色的全息图纹效果。 其工艺歩骤为: 在保护层表面印上射 频识别天线图形之外部位的水溶性油墨层, 即留取天线部位不印上水溶性 油墨。 在保护层表面对准留取的天线部位印上与天线部位的合适透明颜料 的热稳涂料油墨层, 允许有少量的透明颜料的热稳涂料油墨层覆盖在水溶 性油墨表面层上。 真空镀上金属层。 在水溶液中溶解去除水溶性油墨层及 附于水溶性油墨上面的透明颜料的热稳涂料油墨层、 金属层, 获取射频识 别天线金属层及与天线相同部位的所述透明颜色的热稳涂料油墨层。 所述 透明颜色的热稳涂料油墨的透明颜色可以有多种多样的色彩。 如, 当透明 颜料为黄色时, 在金属铝层衬托下, 则显示金黄色金属光泽。 等等。 On the top of the protective layer, the heat-stabilized coating ink with suitable transparent pigment is printed on the exposed antenna part, and the metallic color effect is obtained under the metal antenna hologram pattern, which not only increases the decorative effect, but also Can strengthen the anti-counterfeiting effect. 12-24 in Figure 8 is a thermal-stabilized coating ink with a suitable clear pigment, which together with a 12-11 metal antenna layer provides a holographic pattern of 12-44 metallic color. The process steps are as follows: A water-soluble ink layer on the surface of the protective layer is printed on the surface of the protective layer, that is, the water-soluble ink is not printed on the antenna portion. A thermally stable coating ink layer with a suitable transparent pigment at the antenna portion is printed on the surface of the protective layer aligned with the removed antenna portion, allowing a layer of thermally stable coating ink with a small amount of transparent pigment to cover the surface layer of the water-soluble ink. The metal layer is vacuum plated. Dissolving and removing the water-soluble ink layer and the heat-stable coating ink layer and the metal layer of the transparent pigment attached to the water-soluble ink in an aqueous solution, obtaining the radio frequency identification antenna metal layer and the transparent color heat-stable coating ink of the same portion of the antenna Floor. The clear color of the transparent color heat stable coating ink can have a wide variety of colors. For example, when the transparent pigment is yellow, under the metal aluminum layer, a golden metallic luster is displayed. and many more.
含图文射频识别标签的油墨图文的印刷, 可以在印刷热稳层或透明颜 料热稳层涂料油墨的同时, 同歩印刷上其它油墨图文, 包括电眼识别黑色 标识。 Printing of ink graphics containing graphic RFID tags can be used to print other thermal inks, including electronic eye recognition black marks, while printing thermal stability or transparent pigment thermal stability coating inks.
以上的涂印工艺, 可以在保护层表面, 也可以在氧化物介质层表面实 The above printing process can be on the surface of the protective layer or on the surface of the oxide dielectric layer.
如图 7所示, 12-12 的非天线金属层及 12-11天线金属层共同衬托的
12-41全息图纹, 12-22油墨层衬托显示的 12-43的全息图纹效果, 12-42 的 14氧化物介质层保护衬托显示的全息图纹效果, 各不相同。 As shown in Figure 7, the 12-12 non-antenna metal layer and the 12-11 antenna metal layer are set together. 12-41 hologram pattern, 12-22 ink layer set off the 12-43 hologram pattern effect, 12-42 14 oxide medium layer protection against the hologram pattern effect, different.
如图 8所示, 12-22的油墨图文衬托显示了 12-43的全息图纹效果, 12-12金属图案层衬托显示了 12-41的自身金属颜色的全息图纹效果, 12-11 和 12-24共同衬托显示 12-44的非自身金属颜色的全息图纹效果及介质层 14所衬托显示的 12-42全息图纹, 又各有特色。 As shown in Fig. 8, the ink pattern of 12-22 shows the hologram effect of 12-43, and the 12-12 metal pattern layer shows the hologram effect of 12-41's own metal color, 12-11 Together with 12-24, it shows the hologram pattern effect of 12-44 non-self-metal color and the 12-42 hologram pattern displayed by the dielectric layer 14, and each has its own characteristics.
如图 9中的 12-23油墨, 可以消除去全息图纹, 它与 12-22的油墨图 文衬托显示的 12-43全息图纹, 12-12, 12-11与 15层所衬托显示的 12-41 的全息图纹及非衬托显示的 12-42全息图纹, 又是新的图文表观效果。 As shown in Figure 12, the 12-23 ink can eliminate the hologram pattern, which is displayed with the 12-43 hologram pattern of the 12-22 ink graphic, 12-12, 12-11 and 15 layers. The 12-41 hologram pattern and the 12-42 hologram pattern that is not set off are also the new graphic appearance effect.
本发明的含图文射频识别天线中印刷上的油墨图文的工艺歩骤还可以 有: 当天线技术需求时, 在天线金属层表面再印刷上绝缘油墨、 导电油墨, 进一歩完成含图文射频识别天线的技术要求。 印刷上的部位也复盖于保护 层或介质层上。 The process of printing the ink image in the RFID-containing antenna of the present invention may also be: when the antenna technology requires, the insulating ink and the conductive ink are printed on the surface of the antenna metal layer, and the image is further completed. Technical requirements for radio frequency identification antennas. The printed portion is also overlaid on the protective or dielectric layer.
以上印刷上的绝缘油墨, 目的在于隔绝再印上的导电油墨与天线金属 层接触, 因此, 绝缘油墨印刷的部位应大于导电油墨部位, 如图 11所示。 当需要导电油墨与天线金属层连接时, 绝缘油墨则应留空, 达到符合含图 文射频识别天线技术要求, 其截面结构如图 10所示。 其印刷工艺可以采用 丝网印刷方法, 也可以采用凹版印刷方法。 在印刷绝缘油墨、 导电油墨后, 可以同歩再印刷上其它的油墨图文, 如图 11所示, 在 12-11的金属天线平面图上面印刷上绝缘油墨 12-21和导 电油墨 12-13之后, 再印刷上如标号的 12-22普通油墨或其它图文油墨。 The above printed insulating ink is intended to insulate the conductive ink from the reprinted contact with the antenna metal layer. Therefore, the printed portion of the insulating ink should be larger than the conductive ink portion, as shown in FIG. When the conductive ink is required to be connected to the antenna metal layer, the insulating ink should be left blank to meet the technical requirements of the RFID-containing antenna. The cross-sectional structure is shown in Fig. 10. The printing process can be either a screen printing method or a gravure printing method. After printing the insulating ink and the conductive ink, other ink images can be printed on the same layer, as shown in FIG. 11, after the insulating ink 12-21 and the conductive ink 12-13 are printed on the 12-11 metal antenna plan. , then print the label 12-22 ordinary ink or other graphic ink.
实际生产中, 全息图纹的位置、 油墨图文的位置、 金属图文的位置, 只要不影响含图文射频标识天线技术要求, 在天线金属层之上面和 /或下面 都可以依客户需求形成全息图纹、 油墨图文、 金属图文。 特别是利用制作 天线热稳层、 金属层的同时, 利用印制导电油墨的同时, 再制作出其它非 天线的金属图文、 全息图纹、 油墨图文。 形式多种多样, 不能一一表述。 In actual production, the position of the hologram pattern, the position of the ink graphic, and the position of the metal graphic, as long as it does not affect the technical requirements of the radio frequency identification antenna, can be formed on the upper and/or below the antenna metal layer according to customer requirements. Hologram pattern, ink graphic, metal graphic. In particular, while making the antenna heat stable layer and the metal layer, the conductive ink is printed, and other non-antenna metal images, hologram patterns, and ink images are produced. There are many forms and they cannot be expressed one by one.
本发明的天线金属层, 若未能达到含图文射频识别天线技术要求的厚 度时, 为了保证导电性能的优异, 可以通过放慢 PET膜的真空镀速度, 使 附上的金属层增加厚度, 以保证导电性能符合含图文射频识别天线技术要 求。 也可以在第一次形成金属层后, 再次真空镀上与第一层相同材质的金 属或不相同材质的金属, 以增加天线金属层的厚度, 提高导电效果。 例如, 采用真空蒸镀工艺后, 可以在蒸镀一遍金属层后。 再蒸镀上与
第一次蒸镀上的相同金属材质, 如第一次真空蒸镀金属层为铝, 再蒸镀上 的金属层还可以是铝层, 也可以采用不相同金属材质的铜。 二次镀上的金 属层的效果截面如图 12所示。 真空镀的金属层材质可以是铝、 铜、 银。 优 选的是铝的二次蒸镀方法和银、 铜的一次真空溅射方法, 都能获得良好的 导电效能。 完成了含图文射频识别天线中金属天线层及印刷等工艺完成之后, 依 射频识别标签技术设定的特定位置采用公知的通用芯片粘贴机粘接着上射 频识别芯片层,与含图文射频识别天线金属层共同形成射频识别天线。 在完成含图文射频识别芯片接着工艺及涂印上热稳保护层后再涂印上 接着胶层,接着胶层材质的选择由塑料材质所决定。如塑料制品材质为 ABS, 其使用的胶为 ABS胶。 在涂印上接着剂胶层后的标签膜,进行检查,采用分切工艺分切成小卷, 然后包装成产品 本发明含图文射频识别标签植入塑料制品中的方法是: 将本发明的含 图文射频识别标签,在塑料注塑机注塑模具型腔内的 120-300°C之间熔融塑 料成型过程的热力和注塑压力大于 2kg\cm2压力作用下, 含图文射频识别 标签的接着胶受热与塑料制品粘附, 被塑料逐渐包含植入成型的塑料制品 中, 并脱离开 PET基膜层。 发明人实践证明, 注塑压力受塑料制品形状、 单次注塑量、 机械的特性等因素的影响, 只要注塑压力大于 2kg\cm2压力 作用, 含图文射频识别标签的接着胶则能轻松粘附上塑料制品并脱离开 PET基膜层。 If the antenna metal layer of the present invention fails to reach the thickness of the technical requirements of the radio frequency identification antenna, in order to ensure excellent electrical conductivity, the thickness of the attached metal layer can be increased by slowing down the vacuum plating speed of the PET film. In order to ensure that the electrical conductivity meets the technical requirements of the RFID-containing antenna. After the metal layer is formed for the first time, the metal of the same material as the first layer or the metal of the different material may be vacuum-plated again to increase the thickness of the antenna metal layer and improve the conductive effect. For example, after the vacuum evaporation process, the metal layer can be evaporated. Re-evaporation The same metal material on the first vapor deposition, such as the first vacuum evaporation metal layer is aluminum, and the metal layer on the vapor deposition may also be an aluminum layer, or copper of a different metal material may be used. The effect cross section of the metal layer plated twice is shown in FIG. The metal layer of the vacuum plating may be aluminum, copper or silver. It is preferable that the secondary vapor deposition method of aluminum and the primary vacuum sputtering method of silver and copper can obtain good electrical conductivity. After the completion of the process of the metal antenna layer and the printing process in the RFID-containing antenna, the specific position set by the RFID tag technology is adhered to the RFID chip layer by using a well-known general-purpose chip pasting machine, and the radio frequency identification chip layer is included. The antenna metal layers are identified to form a radio frequency identification antenna. After the completion of the graphic-containing RFID chip and the thermal stability of the protective layer, the adhesive layer is applied, and then the material selection of the adhesive layer is determined by the plastic material. For example, the plastic material is ABS, and the glue used is ABS glue. The label film after the adhesive layer is applied, inspected, cut into small rolls by a slitting process, and then packaged into a product. The method for embedding the RFID tag in the plastic article of the present invention is: The graphic RFID tag carries the heat of the molten plastic molding process and the injection pressure of more than 2kg\cm2 under the pressure of 120-300 ° C in the injection molding cavity of the plastic injection molding machine, followed by the RFID tag The glue is adhered to the plastic product by heat, and the plastic is gradually contained in the plastic molded product, and is separated from the PET base film layer. The inventor has proved that the injection pressure is affected by factors such as the shape of the plastic product, the amount of single injection, and the mechanical characteristics. As long as the injection pressure is greater than 2kg\cm2, the adhesive with the RFID tag can be easily adhered. The plastic product is separated from the PET base film layer.
具体工艺歩骤如下: 1.将成卷的含图文射频识别标签放置于塑料注塑 模具上面的放膜装置 31, 穿过 33的塑料制品成型模腔中,放入置于塑料注 塑模具下面 32的收膜装置, 如图 13所示。 2.通过光电装置和机械配套, 认定校准标识 12-25, 固定在模腔中, 对应注塑后的塑料成型品所需标签 20 的位置, 合上模具, 如图 14 所示。 3.合上模具, 注塑进熔融温度为 120-300°C之间的 34塑料原料, 在塑料成型过程中, 将含图文射频标识标 签 20中的粘接着胶粘附于 34塑料制品中, 使含图文射频识别标签逐渐植 入塑料制品中, 达到符合要求的产品结构。 如图 15。 4.取出含图文射频识 别标签的塑料制品 41。 如图 16所示。 The specific process steps are as follows: 1. Place a roll of the graphic RFID tag on the plastic injection mold 31, pass through the plastic molding cavity of 33, and place it under the plastic injection mold 32. The film collecting device is as shown in FIG. 2. Through the photoelectric device and mechanical matching, the calibration mark 12-25 is determined and fixed in the cavity, corresponding to the position of the label 20 required for the plastic molded product after injection molding, and the mold is closed, as shown in Fig. 14. 3. Close the mold, injection into 34 plastic materials with a melting temperature of 120-300 ° C, in the plastic molding process, the adhesive in the graphic RFID tag 20 is adhered to 34 plastic products. , the graphic RFID tag is gradually implanted into the plastic product to achieve the desired product structure. As shown in Figure 15. 4. Remove the plastic product containing the graphic RF identification tag 41. As shown in Figure 16.
本发明的含图文射频标识标签的塑料制品的截面示意图如 17所示。
图中: 41含图文射频识别标签的塑料制品, 11为 UV保护层, 11-11为 镭射模压全息图纹树脂层, 14为介质层, 15为热稳层, 13为接着胶层。 从其表面, 可以看出: a. 12-11的天线金属层与 12-24的透明颜色热稳 层共同衬托显示的 12-44的非自身金属颜色的全息图纹效果; b. 12-12非天 线金属层所衬托显示的 12-41的金属自身颜色全息图纹效果; c 12-22的三 颜色油墨图文显示的 12-43全息图纹效果; d. 12-42为介质层保护的非金属 衬托的全息图纹效果。 从其截面,可以看出植入塑料制品中的射频识别天线 层。 其中: a.天线层中的金属天线 12-11 ; b.绝缘油墨 12-21, c.导电油墨 12-13; d. 射频识别芯片 12-14,共同构成的射频识别天线层。 从以上本发明的含图文射频识别标签的塑料制品的表面效果与截面效 果表述中, 可以进一歩理解到: 本发明在实现塑料制品射频识别功能管理 的同时, 还实现了射频识别标签及塑料制品的表观图文的防伪与装饰的创 新。 从其截面结构中, 更容易看出植入了塑料制品的射频识别标签的耐用 性, 只要塑料制品存在, 必有射频识别标签的存在! 附图说明 图 1 含图文射频识别标签最基本结构截面示意图。 A schematic cross-sectional view of a plastic article containing a radio frequency identification tag of the present invention is shown at 17. In the figure: 41 plastic products with graphic RFID tags, 11 is UV protective layer, 11-11 is laser embossed holographic resin layer, 14 is dielectric layer, 15 is heat stable layer, 13 is adhesive layer. From the surface, it can be seen that: a. The antenna metal layer of 12-11 and the transparent color heat stable layer of 12-24 together show the hologram effect of the non-self-metal color of 12-44; b. 12-12 The non-antenna metal layer is used to display the 12-41 metal self-color hologram effect of the display; the 12-43 hologram pattern effect of the c 12-22 three-color ink graphic; d. 12-42 is the dielectric layer protection Holographic pattern effect against non-metal. From its cross section, the radio frequency identification antenna layer implanted in the plastic article can be seen. Wherein: a. metal antenna 12-11 in the antenna layer; b. insulating ink 12-21, c. conductive ink 12-13; d. radio frequency identification chip 12-14, together constitute a radio frequency identification antenna layer. From the above description of the surface effect and the cross-sectional effect of the plastic article with the radio frequency identification tag of the present invention, it can be further understood that: the invention realizes the radio frequency identification function management of the plastic product, and realizes the radio frequency identification tag and the plastic. The anti-counterfeiting and decorative innovation of the apparent graphic of the product. From its cross-sectional structure, it is easier to see the durability of RFID tags implanted with plastic products. As long as plastic products exist, there must be RFID tags! BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic cross-sectional view showing the most basic structure of a radio frequency identification tag.
图 2 水洗版等展开平面示意图。 图 3 水洗后的金属天线及非天线金属文字印刷膜展开平面示意图。 图 4 保护层表面天线金属层衬托显示的全息图纹效果截面示意图。 图 5 已全面镭射模压上全息图纹保护层表面的金属衬托显示与非金 属衬托显示的全息图纹效果截面示意图。 图 6 在保护层之上的镭射模压树脂层表面的金属层与非金属层衬托 显示的全息图纹效果截面示意图。 Figure 2 Schematic diagram of the unfolded plane of the washed plate. Fig. 3 Schematic diagram of the unfolded metal antenna and non-antenna metal text printed film after water washing. Fig. 4 is a schematic cross-sectional view showing the effect of the hologram pattern on the metal layer of the protective layer surface. Figure 5 is a schematic cross-sectional view of the hologram pattern of the hologram pattern on the surface of the hologram pattern on the laser. Fig. 6 is a schematic cross-sectional view showing the hologram pattern effect of the metal layer and the non-metal layer on the surface of the laser-molded resin layer on the protective layer.
图 7 镀上真空氧化物介质层保护全息图纹后的射频标识标签的多种 显示效果截面示意图。 Figure 7 is a cross-sectional view showing various display effects of the radio frequency identification label after the hologram pattern is protected by a vacuum oxide dielectric layer.
图 8 有颜色热稳层天线金属层所衬托显示的全息图纹效果及其它形 式所衬托显示的全息图纹多种效果截面示意图。 Fig. 8 is a schematic diagram showing various effects of the hologram pattern displayed by the metal layer of the color thermal stability antenna and the hologram pattern displayed by other forms.
图 9 保护层表面的消纹油墨及全息图纹多种效果截面示意图。
图 10 天线层再印上的绝缘油墨层, 导电油墨层的截面示意图。 图 11 天线层再印上的绝缘油墨层,导电油墨层,标号油墨效果的平面 示意图。 图 12 保护层表面二次镀上金属层截面示意图。 图 13 含图文射频识别标签穿过塑料模腔示意图。 图 14 合上含图文射频识别标签的注塑模具示意图。 图 15 合上模具, 注塑入塑料原料, 将含图文射频识别标签植入塑料 制品中的示意图。 Fig. 9 is a schematic cross-sectional view showing various effects of the erased ink and the hologram pattern on the surface of the protective layer. Figure 10 is a schematic cross-sectional view of the conductive ink layer printed on the antenna layer. Figure 11 is a schematic plan view of the insulating ink layer, the conductive ink layer, and the ink effect of the marking on the antenna layer. Figure 12 is a schematic cross-sectional view of the metal layer on the surface of the protective layer. Figure 13 shows a schematic diagram of a radio frequency identification tag passing through a plastic mold cavity. Figure 14 is a schematic diagram of an injection mold with a graphic RFID tag. Figure 15 is a schematic diagram of the mold being filled, the plastic material is injected, and the RFID tag is embedded in the plastic product.
图 16 取出含图文射频识别标签的塑料制品示意图。 图 17 植入含图文射频识别标签的塑料制品截面结构示意图。 其中的图示说明: 10. PET膜层, 11.保护层, 12.含图文射频识别天线 层, 13.接着层, 14.氧化物介质层, 15.热稳涂料层。 Figure 16 shows a schematic diagram of a plastic product containing a graphic RFID tag. Figure 17 Schematic diagram of the cross-sectional structure of a plastic product with a radio frequency identification tag. The illustrations are: 10. PET film layer, 11. Protective layer, 12. Graphic radio frequency identification antenna layer, 13. Adhesive layer, 14. Oxide dielectric layer, 15. Thermally stable coating layer.
11- 11.镭射模压树脂层。 11- 11. Laser molded resin layer.
12- 11.天线金属层, 12-12.图文金属层, 12-13.导电油墨层, 12-14. 芯片, 12-20.水洗油墨, 12-21.绝缘油墨层或其图案, 12-22.油墨层或其 图案, 12-23.消纹油墨层, 12-24.透明颜色热固涂料油墨层, 12-25.电眼 识别图案, 12-41.金属自身颜色衬托的全息图纹效果, 12-42. 模压后的全 息图纹或介质层保护的全息图纹效果, 12-43.油墨衬托的全息图纹效果, 12-44.透明颜色热稳涂料油墨层与金属层共同衬托的全息图纹效果。 12- 11. Antenna metal layer, 12-12. Graphic metal layer, 12-13. Conductive ink layer, 12-14. Chip, 12-20. Washing ink, 12-21. Insulating ink layer or its pattern, 12 -22. Ink layer or its pattern, 12-23. Anti-printing ink layer, 12-24. Transparent color thermosetting coating ink layer, 12-25. Electric eye recognition pattern, 12-41. Holographic pattern of metal own color Effect, 12-42. Holographic pattern after molding or hologram effect of dielectric layer protection, 12-43. Hologram effect of ink setting, 12-44. Transparent color heat stable coating ink layer and metal layer Hologram effect.
20.含图文射频识别标签。 20. Contains graphic RFID tags.
31.送膜机送膜装置示意图, 32. 送膜机收膜装置示意图, 33.:塑料模 具, 34.注塑塑料。 31. Schematic diagram of the film feeding device of the film feeding machine, 32. Schematic diagram of the film feeding device of the film feeding machine, 33.: Plastic mold, 34. Injection molding plastic.
41.植入了含图文射频识别标签的塑料制品。 具体的实施方式 实施例 1. 可植入 ABS材质空调面版的射频标识标签的标签效果: 1. 天线为银色; 2.保护层为 UV树脂层; 3.天线有编号。 实施方法是: 1.选取具有释放力的 PET膜作为基膜层, 其厚度为 25
μ m, PET基膜层表面张力的电暈度为 38-39mN / m之间, 适合于射频识别 标签在热力压力条件下植入塑料制品中的释放力。 2.涂保护层: 选择 UV树 脂, 采用凹版网纹辊, 在专用 UV涂布机涂上 UV树脂作为保护层, 并收卷。 3.制版: 如图 2所示, a.制作电眼识别标识图案版辊; b.制作除天线形状 之外部位的水洗油墨凹印版辊; c.制作天线部位热稳涂料凹印版辊。 4.印 刷: a.在保护层上面凹印上电眼识别标识黑色图案层; b.在保护层上面凹 印上天线形状之外部位的水溶性油墨层; c.对准留取天线部位印上热稳涂 料层。 5.真空溅射: 印刷后, 将成卷的 PET膜放进真空溅射机中溅射上金 属银层。 6.水洗: 将水洗油墨放入水溶液中, 溶解去除水洗油墨并带走附 于上面的热稳涂料层、 金属银层, 剩下紧粘于保护层上面的天线热稳涂料 层、 金属银层。 7.制作丝网版, 内容为: 20110600001。 8.采用普通白色油 墨在天线金属表面和保护层表面上印刷编号,如图 11中的 12-22所示。 9. 粘上射频识别芯片: 依据射频识别标签技术要求, 在天线表面和保护层表 面粘上射频识别芯片。测试射频识别 标签的功能. 10.将成卷的膜涂上热稳 涂料层后再涂上与空调面版相同材质的 abs胶。 1 1. 检查分切: 终端检查 无误后分切成卷包装。 送客户。 41. A plastic article containing a graphic RFID tag is implanted. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiment 1. Label effect of radio frequency identification label of ABS material air conditioner panel: 1. The antenna is silver; 2. The protective layer is UV resin layer; 3. The antenna is numbered. The implementation method is as follows: 1. Select a PET film with release force as the base film layer, and its thickness is 25 μ m, the surface tension of the PET base film has a corona degree of 38-39 mN / m, which is suitable for the release force of RFID tags implanted in plastic products under thermal stress conditions. 2. Coating: Select UV resin, use gravure anilox roller, apply UV resin as protective layer on special UV coater, and wind up. 3. Plate making: As shown in Figure 2, a. Making an electric eye identification logo pattern plate roll; b. Making a water-washed ink gravure plate roll in addition to the antenna shape; c. Making an antenna portion heat-stable paint gravure plate roll. 4. Printing: a. gravure the upper layer of the electric eye identification mark on the protective layer; b. gravure the water-soluble ink layer on the outer layer of the antenna layer on the protective layer; c. Heat stabilized coating layer. 5. Vacuum sputtering: After printing, a roll of PET film was placed in a vacuum sputtering machine to sputter a metallic silver layer. 6. Washing: Put the washing ink into the aqueous solution, dissolve and remove the washing ink and take away the heat-stable coating layer and metal silver layer attached to the top, leaving the antenna thermal stable coating layer and metal silver layer tightly adhered to the protective layer. . 7. Make a screen version with the content: 20110600001. 8. Print the number on the metal surface of the antenna and the surface of the protective layer using plain white ink, as shown at 12-22 in Figure 11. 9. Stick the RFID chip: According to the technical requirements of the RFID tag, the RFID chip is attached to the surface of the antenna and the surface of the protective layer. Test the function of the RFID tag. 10. Apply the film of the heat-stabilized coating to the film of the roll and apply the same adhesive as the air-conditioning plate. 1 1. Check the slitting: After the terminal is inspected, it is cut into rolls and packaged. Send customers.
实施例 2. 可植入 PP塑料包装箱制品表层中的含图文射频识别标签的 标签效果是: 1.天线为金黄色 "素面 "全息图纹效果; 2.保护层为聚氨酯 树脂; 3.公司名称为金属铝银色的 "素面"全息图文效果。 实施方法是: 1.选取具有释放力的 PET膜作为基膜层,其厚度为 45 μ m, PET基膜层表面张力的电暈度为 38-39mN I m之间,适合于射频识别标签在 热力压力条件下植入塑料制品中的释放力。 2.涂保护层: 选择聚氨酯树脂 作为保护层材料, 采用凹版网纹辊的涂布形式, 在涂布机涂上聚氨酯树脂 作为保护层并收卷。 3.在成卷的聚氨酯树脂表面镭射模压上"素面"全息 图纹并蒸镀上金属介质层。 4.制版: 如图 2所示, 制作凹版辊: a.制作电 眼识别标识图案版辊; b.制作除天线图形及公司名称文字图案之外的其它 部位的水洗凹印版辊 (依射频标识技术的要求, 公司名称位置与天线位置 最近边缘距离应不小于 10厘米处)。 c制作热稳涂料天线部位凹印版辊。 5.印刷: a.在保护层上面凹印上电眼识别标识黑色图案; b.在保护层上面凹 印除天线图形及公司名称文字图案之外的其它部位的水溶性油墨层; c.对 准留取天线部位印上透明金黄色颜料的热稳涂料油墨层。 6.真空蒸镀: 将 印刷后的成卷的 PET膜放进真空蒸镀机中蒸镀上金属铝层。 7.水洗: 将以
上成卷膜放入水溶液中, 溶解去除水溶性油墨及附于上面的金黄色透明热 稳涂料油墨层和金属层, 剩下紧粘于保护层上面的天线金黄色热稳涂料油 墨层、 金属层和铝银色的公司名称金属层。 印刷的平面效果参考图 3所示, 印刷的截面效果参考图 8所示。 紧密联结复盖于 12-11天线金属层上面的 12-24透明金黄色热稳涂料油墨层,衬托出 12-44金黄色金属全息图纹效果, 12-12的非天线金属铝层衬托出 12-41的铝银色全息图纹效果,共同构成一 个美丽的平面图案文字。 8.依据射频标识标签技术要求, 装上射频标识芯 片,涂上热稳涂料层。 9. 涂胶:将成卷的含图文射频标识标签膜涂上 PP胶。 Example 2. The effect of the label containing the radio frequency identification label in the surface of the implantable PP plastic packaging product is: 1. The antenna is a golden yellow "noodles" hologram pattern effect; 2. The protective layer is a polyurethane resin; The company's name is the metal-aluminum silver "nosed" hologram effect. The implementation method is as follows: 1. Select a PET film with release force as the base film layer, the thickness of which is 45 μm, and the surface tension of the PET base film layer is between 38-39 mN I m, which is suitable for RFID tags. Release force implanted in plastic products under thermal stress conditions. 2. Coating layer: A polyurethane resin was selected as the protective layer material, and a coating form of a gravure anilox roll was applied, and a polyurethane resin was applied as a protective layer on a coater and wound up. 3. Laser-molded the surface of the rolled polyurethane resin onto the "plain" hologram pattern and vapor-deposit the metal dielectric layer. 4. Plate making: As shown in Figure 2, make gravure roll: a. Make electric eye recognition logo pattern plate roll; b. Make washed gravure plate roll other than antenna pattern and company name text pattern (according to radio frequency identification Technical requirements, the company name position and the nearest edge of the antenna position should be no less than 10 cm). c Make a concave plate roller for the heat stable coating antenna. 5. Printing: a. gravure printed on the protective layer with a black pattern on the electric eye identification mark; b. gravure the water-soluble ink layer on the protective layer except the antenna pattern and the company name text pattern; c. A layer of heat-stable coating ink with a transparent gold-yellow pigment printed on the antenna portion is taken. 6. Vacuum evaporation: The printed roll of PET film was placed in a vacuum vapor deposition machine to evaporate a metal aluminum layer. 7. Washing: will be The upper film is placed in an aqueous solution to dissolve and remove the water-soluble ink and the golden transparent heat-stable coating ink layer and metal layer attached thereto, leaving the antenna golden yellow heat-stabilizing coating ink layer and metal tightly adhered to the protective layer. Layer and aluminum silver company name metal layer. The planar effect of printing is shown in Fig. 3, and the cross-sectional effect of printing is shown in Fig. 8. Tightly bonded to the 12-24 transparent golden yellow thermal stability coating ink layer on the 12-11 antenna metal layer, which brings out the 12-44 golden yellow metal hologram effect, 12-12 non-antenna metal aluminum layer to bring out 12 The -41 aluminum silver hologram effect combines to form a beautiful flat pattern text. 8. According to the technical requirements of the radio frequency identification label, install the radio frequency identification chip and apply the thermal stability coating layer. 9. Gluing: Apply a PP adhesive to the roll of the graphic RFID tag film.
10. 检查分切: 终端检查无误后分切成卷包装。 实施例 3. 可植入 PC+ABS塑料冰箱面版中的含图文射频标识标签的制 作方法。 其标签效果: 1. 银色的 "素面"全息图纹天线金属层; 2. 含图文射 频标识标签具有说明文字; 3.依客户技术需求, 射频标识天线需印上导电 油墨共同构成天线金属层 。 10. Check the slitting: After the terminal is inspected correctly, it is slit into a roll package. Example 3. A method for producing a graphic RFID tag in an implantable PC+ABS plastic refrigerator panel. Its label effect: 1. Silver "nosed" hologram pattern antenna metal layer; 2. Graphical radio frequency identification label with explanatory text; 3. According to customer's technical requirements, radio frequency identification antenna needs to be printed with conductive ink to form antenna metal layer .
制作工艺: 1.选取厚度为 50 μ πιΡΕΤ膜, 涂布上硅油层, 达到表面张力 的电暈度为 38--39mN / m之间, 具有适合在热力压力条件下将含图文的射 频标识标签植入塑料制品中的释放力。 2.选用 UV树脂, 采用专用机械, 采 用三辊涂布方式涂布 UV涂层固化并收卷。 3.制作成套凹印版, 其印刷编排 版辊程序为: a.制作电眼识别标识及说明文字图案版辊; b.制作除天线图 形之外的其它部位的水洗凹印版辊; c.制作热稳涂料天线部位凹印版辊。 Production process: 1. Select a film with a thickness of 50 μ πιΡΕΤ, coated with a silicone oil layer, and the surface tension is between 38--39 mN / m. It has a radio frequency identification suitable for graphic and text under thermal stress conditions. The release force of the label implanted in a plastic article. 2. Select UV resin, use special machinery, apply UV coating to cure and wind up by three-roller coating method. 3. Making a set of gravure printing plates, the printing and arranging roll program is: a. making electric eye identification mark and explanatory text pattern plate roll; b. making washed gravure plate roll other than antenna pattern; c. Heat stabilized paint antenna part of the gravure roll.
4.凹版印刷机印刷, 印刷的顺序为: a.黑色油墨; b.水洗油墨; c.天线部 位热稳涂料。 5.真空蒸镀上铝层后再一次真空蒸镀上铝层。 6.将水洗油墨 连同附于上面的热稳涂料层、 金属层在水溶液中溶解去除, 剩下紧粘于涂 料保护层上面的天线热稳层、 金属层。 7.在金属表面模压上 "素面"全息 图纹, 如图 4所示。 8.制作绝缘油墨和导电油墨的丝网板。 9.将以上工艺 完成后的 PET膜绕制成卷, 放于丝网印刷机上, 对准位置, 印上绝缘油墨 层后再印上导电油墨层, 导电油墨与天线金属层连接, 如图 10所示。 10. 按射频标识芯片技术要求粘接上芯片。 11.涂上热稳层后再涂上 ABS胶。 12. 检查分切成产品。 4. Printing by gravure printing machine, the order of printing is: a. black ink; b. water washing ink; c. antenna position heat stable coating. 5. Vacuum-deposit the aluminum layer and vacuum-deposit the aluminum layer. 6. Dissolve the water-washed ink together with the heat-stable coating layer and the metal layer attached to the upper layer in the aqueous solution, leaving the antenna thermal stability layer and metal layer tightly adhered to the coating protective layer. 7. Mold the "face" hologram pattern on the metal surface, as shown in Figure 4. 8. A screen plate for making insulating inks and conductive inks. 9. The PET film after the completion of the above process is wound into a roll, placed on a screen printing machine, aligned, printed with an insulating ink layer and then printed with a conductive ink layer, and the conductive ink is connected with the antenna metal layer, as shown in FIG. Shown. 10. Bond the chip according to the technical requirements of the RF identification chip. 11. Apply ABS glue after applying a heat stable layer. 12. Check the cut into products.
实施例 4. 含有三颜色全息印刷图文的射频标识标签及适合 PP制品的注 塑工艺。 其标签效果: 1.采用 UV保护层, 再涂上模压树脂层, 全面模压镭
射专用防伪全息图纹。 2.采用二氧化硅氧化物介质层保护全息图纹; 3.保 护层表面有三颜色图案,天线金属层表面有兰色透明热稳涂料油墨层; 4.天 线金属层表面需再印上导电油墨; 5.适用于 PP材料注塑所用,达到图 17的 效果。 Example 4. Radio frequency identification label containing three color holographic printed graphics and injection molding process suitable for PP products. Its label effect: 1. Use UV protective layer, then apply molded resin layer, fully molded radium Special anti-counterfeiting hologram pattern. 2. The hologram pattern is protected by a silicon oxide dielectric layer; 3. The surface of the protective layer has a three-color pattern, and the surface of the antenna metal layer has a blue transparent heat-stable coating ink layer; 4. The surface of the antenna metal layer needs to be printed with a conductive ink. 5. Suitable for PP material injection molding, to achieve the effect of Figure 17.
其制造工艺: 一, 射频标识标签的制造。 1.在有释放力的 PET膜表面 涂上采用 90米\分的速度涂上 UV树脂层, 采用 80瓦\公分的 UV光源进行 固化。 再在其表面上涂布模压树脂层并收卷。 在模压树脂层表面上采用专 用要求的全息镍版, 镭射模压上专用的防伪全息图纹再真空镀上氧化硅介 质层。 2. 制作凹印版辊, 依据图文需求其制作如下: 第一次印刷凹版辊: a.黑色版辊, 三颜色图文, 含电眼识别图案; b.兰色版辊, 三颜色图文; c.红色版辊, 三颜色图文; d.黄色版辊, 三颜色图文; e.托底白色版辊; f.水洗版辊; g. 天线位置的兰色透明热稳涂料油墨版辊。 第二次印刷凹版 辊: a.绝缘油墨版辊; b.导电油墨辊; 3.按凹版第一次印刷要求顺序, 安 装好印刷版辊, 在具有全息图纹的介质层上进行印刷, 使用对应的油墨、 涂料。 4. 真空蒸镀铝层。 5.在水洗机中水洗去水洗油墨及附于上面的兰色 热稳涂料油墨、 金属微粒, 获得了三颜色图案、 天线的透明兰色涂料热稳 油墨层、 金属层。 6. 按二次凹版印刷工艺要求, 对准天线金属层的表面, 再印刷上绝缘油墨层, 导电油墨层。 7.粘上射频标识芯片。 8.先涂上热稳 涂料后再涂上 PP胶。 9.分切检查。 二, 注塑工艺, 参照图 13-16所示: Its manufacturing process: First, the manufacture of radio frequency identification labels. 1. Apply a UV resin layer to the surface of the release PET film at a speed of 90 m/min and cure with a UV lamp of 80 W/cm. Further, a molded resin layer was coated on the surface thereof and wound up. A holographic nickel plate of a special requirement is used on the surface of the molded resin layer, and a special anti-counterfeit hologram pattern is applied to the laser mold, and a silicon oxide dielectric layer is vacuum-plated. 2. Make gravure plate roller, according to the graphic requirements, make it as follows: First printing gravure roll: a. Black plate roll, three color graphic, with electric eye recognition pattern; b. Blue plate roll, three color graphic c. Red plate roll, three-color graphic; d. yellow plate roll, three-color graphic; e. bottom plate white plate roll; f. wash plate roll; g. antenna position blue transparent heat stable paint ink plate Roller. The second printing gravure roll: a. Insulating ink plate roll; b. Conductive ink roll; 3. Printing plate roll in the order of gravure first printing requirements, printing on media layer with hologram pattern, using Corresponding inks and coatings. 4. Vacuum evaporation of the aluminum layer. 5. Washed in the washing machine to wash the ink and the blue heat-stable coating ink and metal particles attached to the above, and obtained a three-color pattern, a transparent blue paint of the antenna, a heat-stable ink layer, and a metal layer. 6. According to the requirements of the gravure printing process, align the surface of the antenna metal layer, and then print the insulating ink layer and the conductive ink layer. 7. Stick the RF identification chip. 8. Apply a heat-stable coating and then apply PP glue. 9. Cut and check. Second, the injection molding process, as shown in Figure 13-16:
1.将成卷的含图文射频标识标签放置于塑料注塑模具上面送膜机的放 膜装置, 穿过塑料制品成型模腔中, 置入塑料注塑模具下面的收膜装置, 如图 13所示。 1. Place the roll of the graphic RFID tag on the plastic injection mold on the film-feeding device of the film-feeding machine, pass through the molding cavity of the plastic product, and place the film-receiving device under the plastic injection mold, as shown in Figure 13. .
2.通过光电装置和机械配套, 认定校准标识 12-25, 固定含图文射频标 识标签与模腔需标签的位置, 合上模具, 如图 14所示。 2. Through the optoelectronic device and mechanical matching, identify the calibration mark 12-25, fix the position with the graphic RF tag and the cavity to be labeled, and close the mold, as shown in Figure 14.
3.合上模具,注塑进熔融温度为 170°C的塑料原料,在塑料成型过程中, 将含图文射频标识标签接着并逐渐包含含图文射频标识标签, 使含图文射 频标识标签植入塑料制品中, 达到符合要求的产品结构。 如图 15。 3. Close the mold, injection molding into the plastic material with a melting temperature of 170 ° C. In the plastic molding process, the label containing the radio frequency identification label will be followed by and gradually include the radio frequency identification label containing the graphic, so that the radio frequency identification label containing the graphic Into the plastic products, to achieve the product structure that meets the requirements. As shown in Figure 15.
4.取出植入含图文射频标识标签的塑料制品。 如图 16所示。
经注塑植入含图文射频识别标签的塑料制品的截面结构如图 17所示。
4. Remove the plastic product implanted with the RFID tag. As shown in Figure 16. The cross-sectional structure of a plastic article with a pictographic RFID tag after injection molding is shown in FIG.
Claims
1.一种含图文的射频识别标签, 以具有释放力的 PET膜作为基膜, 采 用相关工艺依次获得的基本截面结构是: 1. A radio frequency identification tag containing a graphic, using a PET film having a releasing force as a base film, and the basic cross-sectional structure sequentially obtained by using a related process is:
PET 膜层一保护层一含图文射频识别天线金属层一射频识别芯片层一 热稳层一接着胶层; 其中所说的含图文射频识别天线金属层是在其上面和 \ 或下面形成有图案文字; PET film layer - a protective layer containing a radio frequency identification antenna metal layer - a radio frequency identification chip layer - a thermal stability layer followed by a glue layer; wherein the metal layer containing the image radio frequency identification antenna is formed on and under or below Have a pattern of text;
其中所说的含图文射频识别天线金属层的形成工艺歩骤为: The forming process of the metal layer containing the graphic and radio frequency identification antenna is as follows:
a. 在保护层表面的天线图形之外部位印上水溶性油墨层, 即留取天线 部位不印水溶性油墨; a. printing a water-soluble ink layer on the outer surface of the antenna pattern on the surface of the protective layer, that is, leaving the antenna portion not printing the water-soluble ink;
b. 在保护层表面对准留取的天线部位印上热稳层涂料, 印刷热稳层涂 料部位可稍大于天线部位, 少量覆盖在水溶性油墨表面层上; b. The thermal stabilizing layer coating is printed on the surface of the protective layer aligned with the antenna, and the printing heat stable layer coating portion may be slightly larger than the antenna portion, and a small amount is covered on the water-soluble ink surface layer;
c 在标签涂有热稳定层的一面真空镀上金属层; c vacuum plating a metal layer on the side of the label coated with the heat stable layer;
d. 在水溶液中溶解去除水溶性油墨层及附于水溶性油墨上面的热稳 层、 金属层, 获取射频识别天线部位的热稳层、 金属层。 d. Dissolving and removing the water-soluble ink layer and the heat stabilizing layer and the metal layer attached to the water-soluble ink in an aqueous solution to obtain a heat stable layer and a metal layer of the radio frequency identification antenna portion.
2. 依据要求权利 1所说的含图文射频识别标签, 其特征在于: 含图文 射频识别天线金属层上面真空镀上一层氧化物形成介质层, 介质层可以是 金属氧化物或是非金属氧化物。 2. The graphic-containing radio frequency identification tag according to claim 1, wherein: the metal layer of the radio frequency identification antenna is vacuum-coated with a layer of oxide to form a dielectric layer, and the dielectric layer may be metal oxide or non-metal. Oxide.
3. 依据要求权利 1所说的含图文射频识别标签, 其特征在于: 所说的 图案文字为全息图纹或油墨图文。 3. The graphic-containing radio frequency identification tag according to claim 1, wherein: said pattern character is a hologram pattern or an ink picture.
4. 依据要求权利 3所说的含图文射频识别标签, 其特征在于: 含图文 射频识别天线层中的天线金属层的全息图纹形成工艺歩骤为: 直接在天线 金属层表面镭射模压上全息图纹, 形成金属天线部位所衬托的全息图纹。 4. The graphic-containing radio frequency identification tag according to claim 3, wherein: the hologram pattern forming process of the antenna metal layer in the graphic radio frequency identification antenna layer is: laser molding directly on the surface of the antenna metal layer The hologram pattern forms a hologram pattern on the metal antenna.
5. 依据要求权利 3所说的图文射频识别标签, 其特征在于: 含图文射 频识别天线金属层的全息图纹形成工艺歩骤为: 5. The radio frequency identification tag according to claim 3, characterized in that: the hologram pattern forming process including the metal layer of the image frequency identification antenna is:
a.在保护层表面镭射模压上全息图纹; a. holographic patterning on the surface of the protective layer by laser molding;
b. 在保护层表面的天线图形之外部位印上水溶性油墨层, 即留取天线 部位不印水溶性油墨; b. Print a water-soluble ink layer on the outside of the antenna pattern on the surface of the protective layer, that is, the water-absorbing ink is not printed on the antenna portion;
c 在保护层表面对准留取的天线部位印上热稳层涂料, 印刷热稳层涂 料部位可稍大于天线部位, 少量覆盖在水溶性油墨表面层上; c Print a thermal stabilizing coating on the surface of the protective layer aligned with the antenna, and the printing heat stable coating material may be slightly larger than the antenna portion, and a small amount is covered on the water-soluble ink surface layer;
d. 在标签涂有热稳定层的一面真空镀上金属层; d. vacuum plating a metal layer on the side of the label coated with the heat stable layer;
e. 在水溶液中溶解去除水溶性油墨及附于水溶性油墨上面的热稳层、
金属层, 获取天线部位的热稳层、 金属层及其衬托的全息图纹; 含图文射频识别天线金属层的全息图纹形成也可以在保护层的全息图 纹表面镀上介质层后再按以上歩骤获取天线部位的热稳层、 金属层及其衬 托的全息图纹; e. dissolve and remove the water-soluble ink in the aqueous solution and the heat stable layer attached to the water-soluble ink, The metal layer obtains the thermal stability layer of the antenna part, the metal layer and the hologram pattern of the metal layer; the hologram pattern of the metal layer of the radio frequency identification antenna can also be formed by plating the dielectric layer on the surface of the hologram pattern of the protection layer. Obtain the hologram pattern of the thermal stability layer, the metal layer and the background of the antenna part according to the above steps;
其中天线金属层上的全息图纹可以是装饰和\或防伪的效果。 The hologram pattern on the antenna metal layer may be a decorative and/or anti-counterfeiting effect.
6. 依据要求权利 3所说的含图文射频识别标签, 其特征在于: 所述与 天线相同形状的油墨层印刷工艺歩骤为: 6. The graphic-containing radio frequency identification tag according to claim 3, wherein: the printing process of the ink layer having the same shape as the antenna is:
a. 在保护层表面的天线图形之外部位印上水溶性油墨层, 即留取天线 部位不印水溶性油墨; a. printing a water-soluble ink layer on the outer surface of the antenna pattern on the surface of the protective layer, that is, leaving the antenna portion not printing the water-soluble ink;
b. 在保护层表面对准留取的天线部位印上透明颜料的热稳层涂料油 墨, 印刷热稳层涂料油墨部位可稍大于天线部位, 少量覆盖在水溶性油墨 表面层上; b. On the surface of the protective layer, the heat-stabilized coating ink with transparent pigment is printed on the antenna part of the protective layer, and the ink portion of the printing thermal stability coating may be slightly larger than the antenna portion, and a small amount is covered on the surface layer of the water-soluble ink;
允许有少量的透明颜料热稳层涂料油墨覆盖在水溶性油墨表面层上; c 在标签涂有热稳定层的一面真空镀上金属层; Allowing a small amount of transparent pigment heat-stable coating ink to be applied over the surface layer of the water-soluble ink; c vacuum-plating the metal layer on the side of the label coated with the heat-stable layer;
d. 在水溶液中溶解去除水溶性油墨层及附于水溶性油墨上面的透明 颜料热稳涂料油墨层、 金属层, 获取天线金属层及与天线相同部位的所述 透明颜料热稳涂料油墨层。 d. Dissolving and removing the water-soluble ink layer and the transparent pigment heat-stable coating ink layer and the metal layer attached to the water-soluble ink in an aqueous solution, and obtaining the antenna metal layer and the transparent pigment heat-stable coating ink layer at the same portion as the antenna.
7. 依据要求权利 6所说的图文射频识别标签, 其特征在于: 在形成天 线金属层后, 再在天线金属层表面上印刷绝缘油墨层、 导电油墨层和 \或普 通油墨层, 绝缘油墨层、 导电油墨层和 \或普通油墨层部位大小可以与天线 金属层部位大小相同, 也可以大于天线金属层部位并复盖至天线金属层以 外的其他部位。 7. The radio frequency identification tag according to claim 6, characterized in that: after forming the antenna metal layer, printing an insulating ink layer, a conductive ink layer and/or a common ink layer on the surface of the antenna metal layer, the insulating ink The size of the layer, the conductive ink layer and/or the common ink layer may be the same size as the antenna metal layer portion, or may be larger than the antenna metal layer portion and covered to other portions than the antenna metal layer.
8. 依据要求权利 1所说的图文射频识别标签, 其特征在于: 所述射频 识别天线在第一次形成金属层后, 再次真空镀上相同材质的金属或不相同 材质的金属, 以增加天线金属层的厚度, 提高导电效果; 真空镀的金属是 铝、 铜、 银。 8. The radio frequency identification tag according to claim 1, wherein: after the first formation of the metal layer, the radio frequency identification antenna is vacuum-plated with metal of the same material or metal of a different material to increase The thickness of the antenna metal layer increases the electrical conductivity; the vacuum plated metal is aluminum, copper, and silver.
9. 权利要求 1所说的含图文射频识别标签植入塑料制品工艺, 其歩骤 如下: 在注塑机模具型腔内将含图文射频识别标签的接着胶受热与塑料制 品粘附, 标签被塑料逐渐包含植入成型的塑料制品中, 脱离剥开 PET基膜 层。
9. The process for implanting a plastic article with a radio frequency identification tag according to claim 1, wherein the process comprises: attaching a glue containing a radio frequency identification tag to a plastic article in a mold cavity of the injection molding machine, and labeling The plastic is gradually contained in the implanted plastic article, and the PET base film layer is peeled off.
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PCT/CN2011/080032 WO2013040781A1 (en) | 2011-09-22 | 2011-09-22 | Graphic-containing radio frequency identification tag |
CN201180003510.9A CN103140864B (en) | 2011-09-22 | 2011-09-22 | A kind of RFID tag containing picture and text |
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