WO2012131843A1 - Method for manufacturing cigarette product and machine for manufacturing same - Google Patents
Method for manufacturing cigarette product and machine for manufacturing same Download PDFInfo
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- WO2012131843A1 WO2012131843A1 PCT/JP2011/057368 JP2011057368W WO2012131843A1 WO 2012131843 A1 WO2012131843 A1 WO 2012131843A1 JP 2011057368 W JP2011057368 W JP 2011057368W WO 2012131843 A1 WO2012131843 A1 WO 2012131843A1
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- WIPO (PCT)
- Prior art keywords
- cigarette
- filter
- transport path
- rod
- drum
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- 0 CC1C=CC=C(*)C1 Chemical compound CC1C=CC=C(*)C1 0.000 description 1
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/47—Attaching filters or mouthpieces to cigars or cigarettes, e.g. inserting filters into cigarettes or their mouthpieces
- A24C5/471—Attaching filters or mouthpieces to cigars or cigarettes, e.g. inserting filters into cigarettes or their mouthpieces by means of a connecting band
Definitions
- the present invention relates to a manufacturing method and a manufacturing machine for manufacturing a filter cigarette and a cigarette product that is an intermediate product thereof.
- the filter cigarette includes a cigarette filled with chopped tobacco, a filter chip disposed in close contact with the base end of the cigarette, and chip paper that connects the cigarette and the filter chip to each other.
- a filter cigarette manufacturing method and manufacturing machine are disclosed, for example, in Patent Document 1 below.
- filter cigarettes are manufactured by preparing a cigarette rod having a length twice that of a cigarette and a filter element having a length twice that of a filter chip one by one.
- Two filter cigarettes are molded from the rod and filter element. Specifically, the cigarette rod is first cut equally from its center, where the cutting forms two cigarettes from the cigarette rod. The cigarettes are separated from each other in the axial direction, and a filter element is arranged between the cigarettes. After this, the two cigarettes are moved to sandwich the filter element and are in close contact with the corresponding ends of the filter element. At this point, an aggregate having a cigarette-filter element-cigarette sequence is formed.
- Double chip paper having a width twice that of chip paper is wound around such an assembly, and the double chip paper is formed into a double filter cigarette as an intermediate product. Thereafter, the double filter cigarette is equally cut at the center of the filter element, whereby two filter cigarettes are obtained from the double filter cigarette.
- the above-described filter cigarette manufacturing procedure is sequentially executed in a transport process in which the cigarette rod is transported in a direction perpendicular to the axis thereof. Therefore, when two cigarettes are formed from a cigarette rod, each cigarette has an end face with a cut tobacco exposed at each of its ends, that is, a cut face. Therefore, in the process of transporting the cigarette, the cut tobacco tends to fall from the end face of the cigarette. If a filter cigarette is formed from a cigarette in which such spilled tobacco has fallen, not only the quality of the filter cigarette itself will be impaired, but also the spilled tobacco will contaminate a good filter cigarette. Note that chopped tobacco is a mixture of chopped parts obtained by cutting tobacco lamina, cigarette cores, recycled tobacco sheets, and the like.
- An object of the present invention is to manufacture a cigarette product that can effectively prevent the deterioration of the quality of filter cigarettes and double filter cigarettes as intermediate products due to the falling of tobacco, and can greatly contribute to the improvement of the quality of filter cigarettes. It is to provide a method and a manufacturing machine thereof.
- a method for producing a cigarette product of the present invention which comprises: A rod transporting step for transporting a cigarette rod having a length twice the cigarette length of the filter cigarette along the first transport path in a direction intersecting the axis thereof; A chip supply step for supplying two filter chips to be positioned on both ends of the cigarette rod on the first transport path toward the first transport path, An assembly step of closely attaching the filter chips to both ends of the cigarette rod on the first transport path to form an assembly having an array of chip rods and chips; A paper supply step of supplying two chip papers to the assembly on the first transport path; A connecting step of winding the chip paper around the assembly on the first transport path, connecting each filter chip to a corresponding end of the cigarette rod, and forming a double filter cigarette.
- the cigarette rod is cut from the center thereof, and the filter chips are respectively disposed at both ends of the cigarette rod before being formed into two cigarettes. Thereafter, these filter chips are respectively connected to the corresponding ends of the cigarette rods by wrapping chip paper, thereby forming a double filter cigarette as an intermediate product.
- filter tips are arranged at both ends of the cigarette rod, and after that, in the transport period of the cigarette rod until the double filter cigarette is formed, the filter tip is the end on the corresponding side of the cigarette rod, that is, the cut surface. It functions as a plug that covers. Therefore, during the transport period, the filter tip reliably prevents the tobacco from falling from the cut surface of the cigarette rod. As a result, there is no possibility that the missing or dirt of the tobacco resulting from the falling of the tobacco will occur in the double filter cigarette and that the quality of the double filter cigarette will be reduced.
- a paper web having a width twice the width of the chip paper is transferred toward the first conveyance path, and the paper web is divided into two half webs during the paper web transfer.
- a dividing process and a cutting process in which each half web is cut into predetermined lengths to form chip papers to be supplied to the assembly, or two paper webs are directed toward the first transport path.
- Each paper web has a width that is the same as the width of the chip paper, and during the paper web transfer, each paper web is cut to a predetermined length to form the chip paper to be supplied to the assembly. Cutting process.
- the filter rod having an even multiple of the filter chip is supplied toward the first transport path, and the filter rod is cut in the process of supplying the filter rod to obtain individual filter chips. And a process of aligning the formed filter tips for placement on both ends of the cigarette rod.
- the cigarette product manufacturing method receives a double filter cigarette from a first transport path, directs the received double filter cigarette to a cigarette package packaging machine, and transports the cigarette along the second transport path. A cutting step of cutting the double filter cigarette from its center on the conveyance path to form two filter cigarettes.
- the cutting of the double filter cigarette is performed immediately before the double filter cigarette is supplied to the packaging machine.
- the manufacturing method further includes an inversion step of inverting one filter cigarette so as to align the direction of one filter cigarette with the direction of the other filter cigarette after the cutting step of the two filter cigarettes.
- the present invention also provides a manufacturing machine that performs the above-described manufacturing method. Details of the manufacturing method and the manufacturing machine of the present invention will be apparent from the accompanying drawings and the following description.
- the filter chips are respectively connected to both ends of the cigarette rod through the winding of the tip paper. It functions as a plug that prevents the tobacco from spilling out of the cigarette, and the quality deterioration of the cigarette product due to the tobacco spilling out is reliably prevented.
- the cigarette product manufacturing machine includes a drum row 10 forming a first transport path, and the drum row 10 extends in the horizontal direction.
- the drum row 10 is formed by connecting a number of grooved drums, and these grooved drums are referred to as a hopper drum 12, a transport drum 14, a chipping drum 16, and a rolling drum 18 from the start end side of the drum row 10.
- a structure of the drum row 10 is known as apparent from Patent Document 1, and detailed description thereof is omitted.
- the hopper drum 12 receives the cigarette rod CR at the entrance position P 1 and conveys the received cigarette rod CR toward the next conveyance drum 14.
- the transport drum 14 receives the cigarette rod CR from the hopper drum 12. That is, the cigarette rod CR received by the hopper drum 12 is conveyed while sequentially transferring to the conveying drum 14, the chipping drum 16 and the rolling drum 18.
- the cigarette rod CR is manufactured by a cigarette manufacturing machine and has a length twice that of a cigarette used for manufacturing a filter cigarette.
- the hopper drum 12 can receive two filter chips FT not only for the cigarette rod CR but also for each cigarette rod CR.
- the hopper drum 12 is connected to the chip supply device 20, and the chip supply device 20 will be described below.
- the chip supply device 20 includes a hopper 22, which is disposed above the drum row 10 described above. A large number of filter rods FR for forming a filter chip FT are stored in the hopper 22, and the filter rod FR has an even multiple of the length of the filter chip FT, for example, four times the length.
- the chip supply device 20 further includes a drum row 24 that forms a supply path.
- the drum row 24 connects the outlet of the hopper 22 and the hopper drum 12 described above.
- the drum row 24 is formed from a plurality of grooved drums like the drum row 10, and these grooved drums are taken out from the hopper 22 side, and the drum 26, the grading drum 28, the separate drum 30, the first acceleration drum 32 and the second acceleration drum. 34.
- the take-out drum 26 sequentially takes out the filter rods FR one by one from the hopper 22, and the taken-out filter rods FR sequentially transfer from the take-out drum 26 to the grading drum 28, the separate drum 30, the first acceleration drum 32 and the second acceleration drum 34. While being transferred to the hopper drum 12, the filter rod FR undergoes the following processing in this transfer process.
- the take-out drum 26 includes three rotary knives 37 that cut the filter rod FR into four filter tips FT on the take-out drum 26. Therefore, the take-out drum 26 transfers the four filter chips FT together toward the grading drum 28.
- the grading drum 28 receives four filter chips FT from the take-out drum 26 and divides the four filter chips FT into two preceding filter chips FT and two subsequent filter chips FT on the grading drum 28.
- the separate drum 30 sequentially receives the preceding filter chip FT and the succeeding filter chip FT from the grading drum 28, and forms two filter chip rows from the received filter chip FT. Specifically, on the separate drum 30, the filter chips FT at both ends are arranged so that the center two filter chips FT of the preceding filter chip FT and the subsequent filter chip FT form a line with the filter chips FT at both ends. After that, the two filter chip rows are further moved away from each other in order to secure a predetermined interval between them.
- the processing procedure from the formation of the filter chip FT to the formation of the two filter chip rows is also apparent from the flow of the filter chip FT drawn in the vicinity of the drum row 24 in FIG. That is, the grading drum 28 and the separate drum 30 described above cooperate to form an alignment mechanism for obtaining two filter chip rows.
- two filter chips FT forming two filter chip rows are supplied to the hopper drum 12 two by two through the first and second acceleration drums 32 and 34.
- the supply position P 2 of these filter chips FT is defined downstream from the inlet position P 1 described above, therefore, two filter chips FT supplied on hopper drum 12 each located on either side of the cigarette rod CR
- the cigarette rod CR and the two filter tips FT form a rod / tip group.
- the first and second accelerating drums 32 and 34 are configured so that the peripheral speed of the second accelerating drum 34 (the transfer speed of the filter chip FT) matches the peripheral speed of the hopper drum 12 (the transport speed of the cigarette rod CR). It is disposed between the separate drum 30 and the hopper drum 12.
- the hopper drum 12 conveys the above-mentioned rod / tip group toward the next conveyance drum 14, and in this conveyance process, the rod / chip group is an assembly in which the filter chips FT are in close contact with both ends of the cigarette rod CR. That is, an assembly A having a tip-rod-tip arrangement is formed.
- hopper drum 12 has a pair of set guide 36 as a collection device downstream of the supply position P 2, these sets guide 36 sandwich the group of rod / tip from both sides Are arranged as follows.
- each filter chip FT of the group is moved toward the cigarette rod CR by the collecting guide 36 on the corresponding side, and is finally brought into close contact with the corresponding end of the cigarette rod CR.
- the groups are formed in the aggregate a described above.
- the assembly A transfers from the hopper drum 12 to the transport drum 14 and is transported on the transport drum 14 toward the next chipping drum 16.
- the transport drum 14 includes a pair of transport guides 38, and the assembly A is transported while the both ends thereof are in sliding contact with the corresponding transport guides 38. Therefore, when the assembly A is in the process of being transported on the transport drum 14, the assembly A is maintained in a state where the filter chip FT is in close contact with the corresponding end of the cigarette rod CR (for example, the transport drum 14). Referring to the conveyance position P 4 above).
- the assembly A is transferred from the transport drum 14 to the chipping drum 16 and is transported on the chipping drum 16.
- a pair of chip papers are placed on the assembly A. Supplied.
- These chip papers are formed by the paper supply device 40, which will be described in detail below.
- the paper supply device 40 includes a pair of blade receiving drums 42.
- the blade receiving drums 42 are arranged so as to make rolling contact with the chipping drum 16 at the position P5, and are separated from each other with a predetermined interval in the axial direction of the chipping drum 16.
- the outer peripheral surface of the blade receiving drum 42 is formed as a suction surface when it is within a predetermined suction area.
- a web cutter that is, a cutter roller 44 is disposed adjacent to each blade receiving drum 42.
- Each cutter roller 44 has a plurality of blades 46 on its outer periphery, and these blades 46 are arranged at equal intervals in the circumferential direction of the cutter roller 44.
- a transfer path 48 extends from each blade receiving drum 42 described above, and these transfer paths 48 transfer the paper web PW toward the corresponding blade receiving drum 42. Therefore, each blade receiving drum 42 can suck and receive the corresponding paper web PW at its suction surface, and the received paper web PW is rotated by the corresponding blade receiving drum 42 to receive the blade receiving drum 42. Transported over.
- a glue applicator 50 is disposed in the downstream area of the transfer path 48, that is, in the vicinity of the blade receiving drum 42, and this glue applicator 50 is one surface of each paper web PW, that is, the surface that is adsorbed by the blade receiving drum 42. Apply glue on the opposite side.
- each chip paper PW is transported on the corresponding blade receiving drum 42, each paper web PW is cut into chip papers TP of a predetermined length by the corresponding cutter roller 44. In a state where it is adsorbed by the blade receiving drum 42, it is transferred toward the chipping drum 16. That is, the pair of blade receiving drums 42 can supply the chip paper TP to the chipping drum 16 one by one.
- each chip paper TP is pasted from the end face of the filter chip FT on the corresponding side of the assembly A to the cigarette rod CR. It is done.
- the chip paper TP overlaps with the cigarette rod CR over a predetermined length.
- the paper supply apparatus 40 of the present embodiment further includes a main path 52 from which the pair of transfer paths 48 are branched. This is the end of the main path 52 is disposed a single web roll R D, the web roll R D sends along the double web DW to the main path 52.
- This double web DW has twice the width of the paper web PW.
- a slitter 54 is disposed at the end of the main path 52, and the slitter 54 divides the double web DW into the pair of paper webs PW.
- the pair of paper webs PW formed in this way is guided to the transfer path 48 on the corresponding side via a plurality of direction change rollers 56.
- the paper supply device 40 can include a pair of web rolls R 1 and R 2 instead of the above-described web roll RD . These web rolls R 1 and R 2 are arranged at the end of the pair of transfer paths 48 and send out the paper web PW.
- the assembly A to which the pair of chip papers TP is pasted on the chipping drum 16 is transferred from the chipping drum 16 to the rolling drum 18 and then transported on the rolling drum 18. Is done.
- the rolling drum 18 includes a rolling hand 58 in the lower part thereof.
- the rolling hand 58 has an arc shape and covers the outer peripheral surface of the rolling drum 18 from below.
- a rolling passage 60 is formed between the rolling hand 58 and the rolling drum 18, and the rolling passage 60 has a width that allows the assembly A to rotate around the axis thereof. over the position P 6 at the position P 7, and extends along the outer periphery of the rolling drum 18.
- the rolling passage 60 has a length several times the circumference of the assembly A.
- suction is used for transporting the cigarette rod CR and filter chip FT along the drum row 10 and supplying the filter rod FR and filter chip FT along the drum row 24.
- the assembly A to which the pair of chip papers TP is attached enters the rolling passage 60 and is conveyed along the rolling passage 60, the assembly A rotates around its own axis in the rolling passage 60. Is done. Such rotation of the assembly A winds the pair of chip papers TP around the corresponding filter chip FT and cigarette rod CR.
- the winding of the pair of chip papers TP here connects the filter chips FT to both ends of the cigarette rod CR, and at this point, the double filter cigarette DFC is formed. That is, the chipping drum 16, the rolling drum 18, and the rolling hand 58 form a connection device that connects the filter chip FT to the cigarette rod CR by winding the chip paper TP.
- a second transport path 62 is connected to the rolling drum 18, and the second transport path 62 extends toward the cigarette package packaging machine. Therefore, the second conveyance path 62 receives the rolling drum 18 or the double filter cigarette DFC and conveys the received double filter cigarette DFC toward the packaging machine.
- the second conveyance path 62 is formed by a drum row similar to the drum row 10 described above, and a grooved drum (not shown) at the start end of the drum row is disposed adjacent to the rolling drum 18.
- the drum row of the second conveying path 62 has a cutting drum 64 and an aligning drum 66 at its end region, that is, immediately before the packaging machine.
- the cutting drum 64 receives the double filter cigarette DFC from a grooved drum (not shown) immediately upstream, and conveys the received double filter cigarette DFC toward the alignment drum 66.
- the double filter cigarette DFC passes through the rotary cutter 68 of the cutting drum 64, and at this time, is cut from the center of the cigarette rod CR.
- two filter cigarettes FC are obtained from one double filter cigarette DFC.
- the two filter cigarettes FC are transported toward the alignment drum 66 while being coaxially positioned with each other. In this transport process, the two filter cigarettes FC are separated from each other by a predetermined distance along the axial direction. Is done.
- the two filter cigarettes FC that are coaxial with each other are transferred from the cutting drum 64 to the aligning drum 66 and conveyed on the aligning drum 66.
- the alignment drum 66 does not receive two filter cigarettes FC in each groove, but sequentially receives two filter cigarettes FC every other groove. Therefore, on the alignment drum 66, two transport rows of the filter cigarette FC are formed in a state where an empty groove is secured between the two preceding filter cigarettes FC and the following two filter cigarettes FC. Is done.
- a belt conveyor 70 as a third transport path extends from the alignment drum 66 as necessary, and the belt conveyor 70 connects the alignment drum 66 and the packaging machine.
- the belt conveyor 70 receives only one of the two transport rows of the filter cigarette FC from the alignment drum 66.
- the other transport row is further transported on the alignment drum 66 without being received by the belt conveyor 70. In this transport process, it is combined with one transport row.
- the alignment drum 66 is provided with a reversing device 72.
- the reversing device 72 receives the filter cigarette FC of the other transport row from the aligning drum 66, and then reverses the direction of the filter cigarette FC, and then the inverted filter cigarette FC is used to form one transport row. Return to the empty groove between the cigarettes FC, that is, on the alignment drum 66. Therefore, the belt conveyor 70 can receive the filter cigarette FC having the same orientation from the alignment drum 66.
- the filter chips FT are respectively disposed at both ends of the cigarette rod CR, and these filter chips FT are arranged on the cigarette rod CR. It is closely attached to the end on the corresponding side, that is, the cut surface. Therefore, after that, in the process of transporting the group or assembly A described above, both ends of the cigarette rod CR, that is, the cut surfaces are not exposed to the outside, and the spilled tobacco from these cut surfaces is filtered. It is reliably prevented by the chip FT. Therefore, the double filter cigarette DFC is conveyed to the cutting drum 64 while maintaining the quality of the cigarette rod CR. Further, the double filter cigarette DFC is not soiled by the cigarette that has fallen into the first conveyance path, that is, the drum row 10.
- the cutting of the double filter cigarette DFC that is, the formation of the individual filter cigarettes FC is not performed on the drum row 10 but on the cutting drum 64 of the second transport path 62. Located near the machine. Moreover, after the filter cigarette FC is formed, the filter cigarette FC is received by the belt conveyor 70 from the second conveyance path 62 and thereafter conveyed by the belt conveyor 70 toward the packaging machine.
- the transport load applied to the filter cigarette FC is small. This means that there is less possibility of the tobacco spilling from the cut end of the filter cigarette FC during conveyance of the filter cigarette FC.
- the filter cigarette FC is supplied to the packaging machine in a state in which the quality is maintained high without suffering from quality deterioration due to spilling of tobacco from the cut end or contamination due to spilled tobacco. Is done.
- the present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the technical idea of the present invention.
- Drum train (first transport path) 12 Hopper drum 18 Rolling drum (connection device) 20 Chip supply device 24 Drum row (supply path) 28 Grading drum (alignment mechanism) 30 Separate drum (alignment mechanism) 36 Assembly guide (aggregation device) 37 Rotary knife (rod cutter) 42 Blade receiving drum (paper supply device: connection device) 44 Cutter roller (web cutter) 54 Slitter 58 Rolling hand (connection device) 62 Second transport path 64 Cutting drum (cutting device) 72 Reversing device CR Cigarette rod FR Filter rod FT Filter tip PW Paper web DW Double web TP Tip paper A Assembly
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- Cigarettes, Filters, And Manufacturing Of Filters (AREA)
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
This method for manufacturing a cigarette product and machine for manufacturing the same connects filter tips via winding tip paper on both ends of a cigarette rod and forms a double filter cigarette before cutting the cigarette rod, which has a length twice that of a cigarette and forming two cigarettes from this cigarette rod.
Description
本発明は、フィルタシガレットやその中間製品のシガレット製品を製造するための製造方法及びその製造機に関する。
The present invention relates to a manufacturing method and a manufacturing machine for manufacturing a filter cigarette and a cigarette product that is an intermediate product thereof.
フィルタシガレットは、内部に刻タバコが充填されたシガレットと、このシガレットの基端に密着して配置されたフィルタチップと、これらシガレット及びフィルタチップを互いに接続するチップペーパとを含む。このようなフィルタシガレットの製造方法及び製造機は例えば以下の特許文献1に開示されている。
The filter cigarette includes a cigarette filled with chopped tobacco, a filter chip disposed in close contact with the base end of the cigarette, and chip paper that connects the cigarette and the filter chip to each other. Such a filter cigarette manufacturing method and manufacturing machine are disclosed, for example, in Patent Document 1 below.
特許文献1から明らかなようにフィルタシガレットの製造には、シガレットの2倍の長さを有したシガレットロッド及びフィルタチップの2倍の長さを有したフィルタ要素が1つずつ準備され、これらシガレットロッド及びフィルタ要素から2本のフィルタシガレットが成形される。
詳しくは、先ず、シガレットロッドはその中央から等分に切断され、ここでの切断はシガレットロッドから2つのシガレットを形成する。これらシガレットはその軸線方向に互いに分離され、これらシガレット間にフィルタ要素が配置される。この後、2つのシガレットはフィルタ要素を挟み込むべく移動され、フィルタ要素の対応する端に密着する。この時点、シガレット-フィルタ要素-シガレットの並びを有した集合体が形成される。 As is apparent from Patent Document 1, filter cigarettes are manufactured by preparing a cigarette rod having a length twice that of a cigarette and a filter element having a length twice that of a filter chip one by one. Two filter cigarettes are molded from the rod and filter element.
Specifically, the cigarette rod is first cut equally from its center, where the cutting forms two cigarettes from the cigarette rod. The cigarettes are separated from each other in the axial direction, and a filter element is arranged between the cigarettes. After this, the two cigarettes are moved to sandwich the filter element and are in close contact with the corresponding ends of the filter element. At this point, an aggregate having a cigarette-filter element-cigarette sequence is formed.
詳しくは、先ず、シガレットロッドはその中央から等分に切断され、ここでの切断はシガレットロッドから2つのシガレットを形成する。これらシガレットはその軸線方向に互いに分離され、これらシガレット間にフィルタ要素が配置される。この後、2つのシガレットはフィルタ要素を挟み込むべく移動され、フィルタ要素の対応する端に密着する。この時点、シガレット-フィルタ要素-シガレットの並びを有した集合体が形成される。 As is apparent from Patent Document 1, filter cigarettes are manufactured by preparing a cigarette rod having a length twice that of a cigarette and a filter element having a length twice that of a filter chip one by one. Two filter cigarettes are molded from the rod and filter element.
Specifically, the cigarette rod is first cut equally from its center, where the cutting forms two cigarettes from the cigarette rod. The cigarettes are separated from each other in the axial direction, and a filter element is arranged between the cigarettes. After this, the two cigarettes are moved to sandwich the filter element and are in close contact with the corresponding ends of the filter element. At this point, an aggregate having a cigarette-filter element-cigarette sequence is formed.
このような集合体にはチップペーパの2倍の幅を有したダブルチップペーパが巻き付けられ、ここでのダブルチップペーパの巻き付けは集合体を中間製品としてのダブルフィルタシガレットに成形する。この後、ダブルフィルタシガレットはフィルタ要素の中央にて等分に切断され、これにより、ダブルフィルタシガレットから2本のフィルタシガレットが得られる。
¡Double chip paper having a width twice that of chip paper is wound around such an assembly, and the double chip paper is formed into a double filter cigarette as an intermediate product. Thereafter, the double filter cigarette is equally cut at the center of the filter element, whereby two filter cigarettes are obtained from the double filter cigarette.
上述したフィルタシガレットの製造手順は、シガレットロッドをその軸線と直交する方向に搬送する搬送過程にて順次実行される。それ故、シガレットロッドから2本のシガレットが形成されたとき、各シガレットはその両端のそれぞれに刻タバコが露出した端面、即ち、切断面を有する。それ故、シガレットの搬送過程にて、刻タバコがシガレットの端面から零れ落ち易い。このような刻タバコの零れ落ちが発生したシガレットからフィルタシガレットが形成されれば、このフィルタシガレット自体の品質が損なわれるばかりでなく、零れた刻タバコが良品のフィルタシガレットを汚す原因ともなる。なお、刻タバコは、タバコラミナ、タバコの中骨、また、再生タバコシート等を裁刻して得た刻の混合物である。
The above-described filter cigarette manufacturing procedure is sequentially executed in a transport process in which the cigarette rod is transported in a direction perpendicular to the axis thereof. Therefore, when two cigarettes are formed from a cigarette rod, each cigarette has an end face with a cut tobacco exposed at each of its ends, that is, a cut face. Therefore, in the process of transporting the cigarette, the cut tobacco tends to fall from the end face of the cigarette. If a filter cigarette is formed from a cigarette in which such spilled tobacco has fallen, not only the quality of the filter cigarette itself will be impaired, but also the spilled tobacco will contaminate a good filter cigarette. Note that chopped tobacco is a mixture of chopped parts obtained by cutting tobacco lamina, cigarette cores, recycled tobacco sheets, and the like.
本発明の目的は、刻タバコの零れ落ちに起因するフィルタシガレットや中間製品としてのダブルフィルタシガレットの品質低下を効果的に阻止し、フィルタシガレットの品質向上に大きく寄与することができるシガレット製品の製造方法及びその製造機を提供することにある。
An object of the present invention is to manufacture a cigarette product that can effectively prevent the deterioration of the quality of filter cigarettes and double filter cigarettes as intermediate products due to the falling of tobacco, and can greatly contribute to the improvement of the quality of filter cigarettes. It is to provide a method and a manufacturing machine thereof.
上述の目的は本発明のシガレット製品の製造方法によって達成され、この製造方法は、
フィルタシガレットのシガレット長さの2倍の長さを有したシガレットロッドをその軸線と交差する方向に第1搬送経路に沿って搬送するロッド搬送工程と、
第1搬送経路に向けて、第1搬送経路上のシガレットロッドの両端側にそれぞれ位置付けられるべき2つのフィルタチップを供給するチップ供給工程と、
第1搬送経路上にてシガレットロッドの両端にフィルタチップをそれぞれ密着させ、チップロッド-チップの並びを有した集合体を形成する集合工程と、
第1搬送経路上の集合体に2つのチップペーパを供給するペーパ供給工程と、
第1搬送経路上にて集合体に前記チップペーパを巻き付け、各フィルタチップをシガレットロッドの対応する端にそれぞれ接続し、ダブルフィルタシガレットを成形する接続工程と
を備えている。 The above objective is accomplished by a method for producing a cigarette product of the present invention, which comprises:
A rod transporting step for transporting a cigarette rod having a length twice the cigarette length of the filter cigarette along the first transport path in a direction intersecting the axis thereof;
A chip supply step for supplying two filter chips to be positioned on both ends of the cigarette rod on the first transport path toward the first transport path,
An assembly step of closely attaching the filter chips to both ends of the cigarette rod on the first transport path to form an assembly having an array of chip rods and chips;
A paper supply step of supplying two chip papers to the assembly on the first transport path;
A connecting step of winding the chip paper around the assembly on the first transport path, connecting each filter chip to a corresponding end of the cigarette rod, and forming a double filter cigarette.
フィルタシガレットのシガレット長さの2倍の長さを有したシガレットロッドをその軸線と交差する方向に第1搬送経路に沿って搬送するロッド搬送工程と、
第1搬送経路に向けて、第1搬送経路上のシガレットロッドの両端側にそれぞれ位置付けられるべき2つのフィルタチップを供給するチップ供給工程と、
第1搬送経路上にてシガレットロッドの両端にフィルタチップをそれぞれ密着させ、チップロッド-チップの並びを有した集合体を形成する集合工程と、
第1搬送経路上の集合体に2つのチップペーパを供給するペーパ供給工程と、
第1搬送経路上にて集合体に前記チップペーパを巻き付け、各フィルタチップをシガレットロッドの対応する端にそれぞれ接続し、ダブルフィルタシガレットを成形する接続工程と
を備えている。 The above objective is accomplished by a method for producing a cigarette product of the present invention, which comprises:
A rod transporting step for transporting a cigarette rod having a length twice the cigarette length of the filter cigarette along the first transport path in a direction intersecting the axis thereof;
A chip supply step for supplying two filter chips to be positioned on both ends of the cigarette rod on the first transport path toward the first transport path,
An assembly step of closely attaching the filter chips to both ends of the cigarette rod on the first transport path to form an assembly having an array of chip rods and chips;
A paper supply step of supplying two chip papers to the assembly on the first transport path;
A connecting step of winding the chip paper around the assembly on the first transport path, connecting each filter chip to a corresponding end of the cigarette rod, and forming a double filter cigarette.
上述の製造方法によれば、シガレットロッドはその中央から切断され、2本のシガレットに形成される前に、シガレットロッドの両端にフィルタチップがそれぞれ配置される。この後、これらフィルタチップはシガレットロッドの対応する側の端にチップペーパの巻き付けによってそれぞれ接続され、これにより、中間製品としてのダブルフィルタシガレットが形成される。
According to the above-described manufacturing method, the cigarette rod is cut from the center thereof, and the filter chips are respectively disposed at both ends of the cigarette rod before being formed into two cigarettes. Thereafter, these filter chips are respectively connected to the corresponding ends of the cigarette rods by wrapping chip paper, thereby forming a double filter cigarette as an intermediate product.
それ故、シガレットロッドの両端にフィルタチップが配置され、この後、ダブルフィルタシガレットが形成されるまでのシガレットロッドの搬送期間にて、フィルタチップはシガレットロッドの対応する側の端、即ち、切断面を覆うプラグとして機能する。それ故、搬送期間中、フィルタチップはシガレットロッドの切断面からの刻タバコの零れ落ちを確実に阻止する。この結果、このような刻タバコの零れ落ちに起因する刻タバコの欠落や汚れがダブルフィルタシガレットに発生することはなく、ダブルフィルタシガレットの品質低下を招く可能性は少ない。
Therefore, filter tips are arranged at both ends of the cigarette rod, and after that, in the transport period of the cigarette rod until the double filter cigarette is formed, the filter tip is the end on the corresponding side of the cigarette rod, that is, the cut surface. It functions as a plug that covers. Therefore, during the transport period, the filter tip reliably prevents the tobacco from falling from the cut surface of the cigarette rod. As a result, there is no possibility that the missing or dirt of the tobacco resulting from the falling of the tobacco will occur in the double filter cigarette and that the quality of the double filter cigarette will be reduced.
具体的には、ペーパ供給工程は、第1搬送経路に向けてチップペーパの幅の2倍の幅を有するペーパウエブを移送する移送プロセスと、ペーパウエブの移送中、ペーパウエブを2つのハーフウエブに分割する分割プロセスと、各ハーフウエブを所定の長さ毎に切断し、集合体に供給すべきチップペーパをそれぞれ形成する切断プロセスとを含んでいるか、又は、第1搬送経路に向けて2つのペーパウエブを移送し、各ペーパウエブがチップペーパの幅と同一の幅を有する、移送プロセスと、ペーパウエブの移送中、各ペーパウエブを所定の長さ毎に切断し、集合体に供給すべき前記チップペーパをそれぞれ形成する切断プロセスとを含む。
Specifically, in the paper supply process, a paper web having a width twice the width of the chip paper is transferred toward the first conveyance path, and the paper web is divided into two half webs during the paper web transfer. A dividing process and a cutting process in which each half web is cut into predetermined lengths to form chip papers to be supplied to the assembly, or two paper webs are directed toward the first transport path. Each paper web has a width that is the same as the width of the chip paper, and during the paper web transfer, each paper web is cut to a predetermined length to form the chip paper to be supplied to the assembly. Cutting process.
更に、チップ供給工程は、フィルタチップの偶数倍の長さを有するフィルタロッドを第1搬送経路に向けて供給するプロセスと、フィルタロッドの供給過程にて、フィルタロッドを切断し、個々のフィルタチップを形成するプロセスと、形成されたフィルタチップをシガレットロッドの両端に配置すべく整列させるプロセスとを含むことができる。
更に、シガレット製品の製造方法は、第1搬送経路からダブルフィルタシガレットを受け取り、受け取ったダブルフィルタシガレットをシガレットパッケージの包装機に向け、第2搬送経路に沿って搬送するシガレット搬送工程と、第2搬送経路上にて、ダブルフィルタシガレットをその中央から切断し、2つのフィルタシガレットを成形する切断工程とを備えている。 Further, in the chip supply process, the filter rod having an even multiple of the filter chip is supplied toward the first transport path, and the filter rod is cut in the process of supplying the filter rod to obtain individual filter chips. And a process of aligning the formed filter tips for placement on both ends of the cigarette rod.
Furthermore, the cigarette product manufacturing method receives a double filter cigarette from a first transport path, directs the received double filter cigarette to a cigarette package packaging machine, and transports the cigarette along the second transport path. A cutting step of cutting the double filter cigarette from its center on the conveyance path to form two filter cigarettes.
更に、シガレット製品の製造方法は、第1搬送経路からダブルフィルタシガレットを受け取り、受け取ったダブルフィルタシガレットをシガレットパッケージの包装機に向け、第2搬送経路に沿って搬送するシガレット搬送工程と、第2搬送経路上にて、ダブルフィルタシガレットをその中央から切断し、2つのフィルタシガレットを成形する切断工程とを備えている。 Further, in the chip supply process, the filter rod having an even multiple of the filter chip is supplied toward the first transport path, and the filter rod is cut in the process of supplying the filter rod to obtain individual filter chips. And a process of aligning the formed filter tips for placement on both ends of the cigarette rod.
Furthermore, the cigarette product manufacturing method receives a double filter cigarette from a first transport path, directs the received double filter cigarette to a cigarette package packaging machine, and transports the cigarette along the second transport path. A cutting step of cutting the double filter cigarette from its center on the conveyance path to form two filter cigarettes.
好ましくは、ダブルフィルタシガレットの切断は、ダブルフィルタシガレットが包装機に供給される直前にて実施される。この場合、製造方法は、2つのフィルタシガレットのうち、切断工程の後、一方のフィルタシガレットの向きを他方のフィルタシガレットの向きに揃えるべく、一方のフィルタシガレットを反転させる反転工程を更に備えている。
また、本発明は上述の製造方法を実施する製造機をも提供する。本発明の製造方法及び製造機の詳細は添付図面及び後述の説明から明らかとなる。 Preferably, the cutting of the double filter cigarette is performed immediately before the double filter cigarette is supplied to the packaging machine. In this case, the manufacturing method further includes an inversion step of inverting one filter cigarette so as to align the direction of one filter cigarette with the direction of the other filter cigarette after the cutting step of the two filter cigarettes. .
The present invention also provides a manufacturing machine that performs the above-described manufacturing method. Details of the manufacturing method and the manufacturing machine of the present invention will be apparent from the accompanying drawings and the following description.
また、本発明は上述の製造方法を実施する製造機をも提供する。本発明の製造方法及び製造機の詳細は添付図面及び後述の説明から明らかとなる。 Preferably, the cutting of the double filter cigarette is performed immediately before the double filter cigarette is supplied to the packaging machine. In this case, the manufacturing method further includes an inversion step of inverting one filter cigarette so as to align the direction of one filter cigarette with the direction of the other filter cigarette after the cutting step of the two filter cigarettes. .
The present invention also provides a manufacturing machine that performs the above-described manufacturing method. Details of the manufacturing method and the manufacturing machine of the present invention will be apparent from the accompanying drawings and the following description.
本発明のシガレット製品の製造方法及び製造機は、シガレットロッドを切断する前に、このシガレットロッドの両端にチップペーパの巻き付けを介してフィルタチップをそれぞれ接続するので、これらフィルタチップはシガレットロッドの両端からの刻タバコの零れ落ちを阻止するプラグとして機能し、この刻タバコの零れ落ちに起因したシガレット製品の品質低下は確実に阻止される。
In the cigarette product manufacturing method and machine according to the present invention, before the cigarette rod is cut, the filter chips are respectively connected to both ends of the cigarette rod through the winding of the tip paper. It functions as a plug that prevents the tobacco from spilling out of the cigarette, and the quality deterioration of the cigarette product due to the tobacco spilling out is reliably prevented.
図1を参照すれば、シガレット製品の製造機は第1搬送経路を形成するドラム列10を備え、このドラム列10は水平方向に延びている。ドラム列10は多数の溝付きドラムを連ねて形成され、これら溝付きドラムはドラム列10の始端側からホッパドラム12、搬送ドラム14、チッピングドラム16及びローリングドラム18と称されている。なお、このようなドラム列10の構造は特許文献1からも明らかであるように公知であり、その詳細な説明は省略する。
Referring to FIG. 1, the cigarette product manufacturing machine includes a drum row 10 forming a first transport path, and the drum row 10 extends in the horizontal direction. The drum row 10 is formed by connecting a number of grooved drums, and these grooved drums are referred to as a hopper drum 12, a transport drum 14, a chipping drum 16, and a rolling drum 18 from the start end side of the drum row 10. Such a structure of the drum row 10 is known as apparent from Patent Document 1, and detailed description thereof is omitted.
ホッパドラム12は入口位置P1にて、シガレットロッドCRを受取り、受け取ったシガレットロッドCRを次の搬送ドラム14に向けて搬送する。そして、搬送ドラム14はホッパドラム12からシガレットロッドCRを受取る。即ち、ホッパドラム12に受け取られたシガレットロッドCRは、搬送ドラム14,チッピングドラム16及びローリングドラム18に順次乗り移りながら搬送される。
なお、シガレットロッドCRはシガレット製造機にて製造され、フィルタシガレットに製造に使用されるシガレットの2倍の長さを有する。 Thehopper drum 12 receives the cigarette rod CR at the entrance position P 1 and conveys the received cigarette rod CR toward the next conveyance drum 14. The transport drum 14 receives the cigarette rod CR from the hopper drum 12. That is, the cigarette rod CR received by the hopper drum 12 is conveyed while sequentially transferring to the conveying drum 14, the chipping drum 16 and the rolling drum 18.
The cigarette rod CR is manufactured by a cigarette manufacturing machine and has a length twice that of a cigarette used for manufacturing a filter cigarette.
なお、シガレットロッドCRはシガレット製造機にて製造され、フィルタシガレットに製造に使用されるシガレットの2倍の長さを有する。 The
The cigarette rod CR is manufactured by a cigarette manufacturing machine and has a length twice that of a cigarette used for manufacturing a filter cigarette.
一方、ホッパドラム12はシガレットロッドCRのみならず、1本当たりのシガレットロッドCRに対して2つのフィルタチップFTの供給を受けることができる。詳しくは、ホッパドラム12はチップ供給装置20に接続されており、このチップ供給装置20について、以下に説明する。
チップ供給装置20はホッパ22を備え、このホッパ22は前述したドラム列10の上方に配置されている。ホッパ22内にはフィルタチップFTを形成するための多数のフィルタロッドFRが蓄えられており、このフィルタロッドFRはフィルタチップFTの長さの偶数倍、例えば4倍の長さを有する。 On the other hand, thehopper drum 12 can receive two filter chips FT not only for the cigarette rod CR but also for each cigarette rod CR. Specifically, the hopper drum 12 is connected to the chip supply device 20, and the chip supply device 20 will be described below.
Thechip supply device 20 includes a hopper 22, which is disposed above the drum row 10 described above. A large number of filter rods FR for forming a filter chip FT are stored in the hopper 22, and the filter rod FR has an even multiple of the length of the filter chip FT, for example, four times the length.
チップ供給装置20はホッパ22を備え、このホッパ22は前述したドラム列10の上方に配置されている。ホッパ22内にはフィルタチップFTを形成するための多数のフィルタロッドFRが蓄えられており、このフィルタロッドFRはフィルタチップFTの長さの偶数倍、例えば4倍の長さを有する。 On the other hand, the
The
チップ供給装置20は更に供給経路を形成するドラム列24を更に備え、このドラム列24はホッパ22の出口と前述したホッパドラム12とを接続している。ドラム列24はドラム列10と同様に複数の溝付きドラムから形成され、これら溝付きドラムはホッパ22側から取出しドラム26、グレーディングドラム28、セパレートドラム30、第1加速ドラム32及び第2加速ドラム34と称されている。
取出しドラム26はホッパ22からフィルタロッドFRを1本ずつ順次取出し、取出されたフィルタロッドFRは取出しドラム26からグレーディングドラム28、セパレートドラム30、第1加速ドラム32及び第2加速ドラム34に順次乗り移りながらホッパドラム12まで移送され、この移送過程にて、フィルタロッドFRは以下の処理を受ける。 Thechip supply device 20 further includes a drum row 24 that forms a supply path. The drum row 24 connects the outlet of the hopper 22 and the hopper drum 12 described above. The drum row 24 is formed from a plurality of grooved drums like the drum row 10, and these grooved drums are taken out from the hopper 22 side, and the drum 26, the grading drum 28, the separate drum 30, the first acceleration drum 32 and the second acceleration drum. 34.
The take-out drum 26 sequentially takes out the filter rods FR one by one from the hopper 22, and the taken-out filter rods FR sequentially transfer from the take-out drum 26 to the grading drum 28, the separate drum 30, the first acceleration drum 32 and the second acceleration drum 34. While being transferred to the hopper drum 12, the filter rod FR undergoes the following processing in this transfer process.
取出しドラム26はホッパ22からフィルタロッドFRを1本ずつ順次取出し、取出されたフィルタロッドFRは取出しドラム26からグレーディングドラム28、セパレートドラム30、第1加速ドラム32及び第2加速ドラム34に順次乗り移りながらホッパドラム12まで移送され、この移送過程にて、フィルタロッドFRは以下の処理を受ける。 The
The take-
取出しドラム26は3枚のロータリナイフ37を含み、これらロータリナイフ37は取出しドラム26上にてフィルタロッドFRを4個のフィルタチップFTに切断する。それ故、取出しドラム26は4個のフィルタチップFTを一緒にグレーディングドラム28に向けて移送する。
グレーディングドラム28は、取出しドラム26から4個のフィルタチップFTを受け取り、グレーディングドラム28上にて4個のフィルタチップFTを2つの先行フィルタチップFTと、2つの後続フィルタチップFTとに分ける。 The take-out drum 26 includes three rotary knives 37 that cut the filter rod FR into four filter tips FT on the take-out drum 26. Therefore, the take-out drum 26 transfers the four filter chips FT together toward the grading drum 28.
Thegrading drum 28 receives four filter chips FT from the take-out drum 26 and divides the four filter chips FT into two preceding filter chips FT and two subsequent filter chips FT on the grading drum 28.
グレーディングドラム28は、取出しドラム26から4個のフィルタチップFTを受け取り、グレーディングドラム28上にて4個のフィルタチップFTを2つの先行フィルタチップFTと、2つの後続フィルタチップFTとに分ける。 The take-
The
セパレートドラム30は、グレーディングドラム28から先行フィルタチップFT及び後続フィルタチップFTを順次受取り、受け取ったフィルタチップFTから2つのフィルタチップ列を形成する。具体的には、セパレートドラム30上にて、先行フィルタチップFT及び後続フィルタチップFTのうち、中央の2つのフィルタチップFTが両端のフィルタチップFTとともに列をなすように、両端のフィルタチップFTに向けて移動され、この後更に、2つのフィルタチップ列はこれらの間に所定の間隔を確保すべく、互いに離れる方向に移動される。
The separate drum 30 sequentially receives the preceding filter chip FT and the succeeding filter chip FT from the grading drum 28, and forms two filter chip rows from the received filter chip FT. Specifically, on the separate drum 30, the filter chips FT at both ends are arranged so that the center two filter chips FT of the preceding filter chip FT and the subsequent filter chip FT form a line with the filter chips FT at both ends. After that, the two filter chip rows are further moved away from each other in order to secure a predetermined interval between them.
上述したフィルタチップFTの形成から2つのフィルタチップ列の形成に至る処理の手順は、図1中のドラム列24の近傍に描かれたフィルタチップFTの流れからも明らかである。即ち、上述したグレーディングドラム28及びセパレートドラム30は互い協働して、2つのフィルタチップ列を得るための整列機構を形成する。
この後、2つのフィルタチップ列を形成するフィルタチップFTは第1及び第2加速ドラム32,34を経て2個ずつホッパドラム12に供給される。ここで、これらフィルタチップFTの供給位置P2は前述した入口位置P1よりも下流に規定され、それ故、ホッパドラム12上に供給された2つのフィルタチップFTはシガレットロッドCRの両側にそれぞれ配置され、これらシガレットロッドCR及び2つのフィルタチップFTは、ロッド/チップのグループを形成する。 The processing procedure from the formation of the filter chip FT to the formation of the two filter chip rows is also apparent from the flow of the filter chip FT drawn in the vicinity of thedrum row 24 in FIG. That is, the grading drum 28 and the separate drum 30 described above cooperate to form an alignment mechanism for obtaining two filter chip rows.
Thereafter, two filter chips FT forming two filter chip rows are supplied to thehopper drum 12 two by two through the first and second acceleration drums 32 and 34. Here, the supply position P 2 of these filter chips FT is defined downstream from the inlet position P 1 described above, therefore, two filter chips FT supplied on hopper drum 12 each located on either side of the cigarette rod CR The cigarette rod CR and the two filter tips FT form a rod / tip group.
この後、2つのフィルタチップ列を形成するフィルタチップFTは第1及び第2加速ドラム32,34を経て2個ずつホッパドラム12に供給される。ここで、これらフィルタチップFTの供給位置P2は前述した入口位置P1よりも下流に規定され、それ故、ホッパドラム12上に供給された2つのフィルタチップFTはシガレットロッドCRの両側にそれぞれ配置され、これらシガレットロッドCR及び2つのフィルタチップFTは、ロッド/チップのグループを形成する。 The processing procedure from the formation of the filter chip FT to the formation of the two filter chip rows is also apparent from the flow of the filter chip FT drawn in the vicinity of the
Thereafter, two filter chips FT forming two filter chip rows are supplied to the
なお、第1及び第2加速ドラム32,34は、第2加速ドラム34の周速(フィルタチップFTの移送速度)とホッパドラム12の周速(シガレットロッドCRの搬送速度)を一致させるために、セパレートドラム30とホッパドラム12との間に配置されている。
ホッパドラム12は上述したロッド/チップのグループを次の搬送ドラム14に向けて搬送し、この搬送過程にて、ロッド/チップのグループをシガレットロッドCRの両端にフィルタチップFTがそれぞれ密着された集合体、即ち、チップ-ロッド-チップの並びを有する集合体Aが形成される。 The first and second accelerating drums 32 and 34 are configured so that the peripheral speed of the second accelerating drum 34 (the transfer speed of the filter chip FT) matches the peripheral speed of the hopper drum 12 (the transport speed of the cigarette rod CR). It is disposed between the separate drum 30 and the hopper drum 12.
Thehopper drum 12 conveys the above-mentioned rod / tip group toward the next conveyance drum 14, and in this conveyance process, the rod / chip group is an assembly in which the filter chips FT are in close contact with both ends of the cigarette rod CR. That is, an assembly A having a tip-rod-tip arrangement is formed.
ホッパドラム12は上述したロッド/チップのグループを次の搬送ドラム14に向けて搬送し、この搬送過程にて、ロッド/チップのグループをシガレットロッドCRの両端にフィルタチップFTがそれぞれ密着された集合体、即ち、チップ-ロッド-チップの並びを有する集合体Aが形成される。 The first and second accelerating
The
詳しくは、図1中、前述したドラム列10の下方には、ドラム列10上でのシガレットロッドCR及びフィルタチップFTに対する処理の手順、即ち、シガレットロッドCR及びフィルタチップFTの流れがドラム列10中の各ドラムと対応付けて示されている。ここでの処理の手順から明らかなように、ホッパドラム12は供給位置P2の下流に集合装置としての一対の集合ガイド36を有し、これら集合ガイド36はロッド/チップのグループをその両側から挟むように配置されている。このグループが集合ガイド36間を搬送されるとき、グループの各フィルタチップFTは対応する側の集合ガイド36によってシガレットロッドCRに向けて移動され、最終的にシガレットロッドCRの対応する端に密着され、この結果、ホッパドラム12上の集合位置P3にて、グループは前述した集合体Aに形成される。
Specifically, in FIG. 1, below the drum row 10, a procedure for processing the cigarette rod CR and the filter chip FT on the drum row 10, that is, the flow of the cigarette rod CR and the filter chip FT is the drum row 10. It is shown in association with each drum inside. Here the procedure as is clear from the process, hopper drum 12 has a pair of set guide 36 as a collection device downstream of the supply position P 2, these sets guide 36 sandwich the group of rod / tip from both sides Are arranged as follows. When this group is transported between the collecting guides 36, each filter chip FT of the group is moved toward the cigarette rod CR by the collecting guide 36 on the corresponding side, and is finally brought into close contact with the corresponding end of the cigarette rod CR. as a result, at the set position P 3 on the hopper drum 12, the groups are formed in the aggregate a described above.
この後、集合体Aはホッパドラム12から搬送ドラム14に乗り移り、この搬送ドラム14上を次のチッピングドラム16に向けて搬送される。図1から明らかなように搬送ドラム14は一対の搬送ガイド38を含み、集合体Aはその両端が対応する搬送ガイド38に摺接しながら搬送される。それ故、集合体Aが搬送ドラム14上を搬送される過程にあるとき、集合体AはそのフィルタチップFTがシガレットロッドCRの対応する端に密着した状態に維持される(例えば、搬送ドラム14上の搬送位置P4を参照)。
Thereafter, the assembly A transfers from the hopper drum 12 to the transport drum 14 and is transported on the transport drum 14 toward the next chipping drum 16. As is clear from FIG. 1, the transport drum 14 includes a pair of transport guides 38, and the assembly A is transported while the both ends thereof are in sliding contact with the corresponding transport guides 38. Therefore, when the assembly A is in the process of being transported on the transport drum 14, the assembly A is maintained in a state where the filter chip FT is in close contact with the corresponding end of the cigarette rod CR (for example, the transport drum 14). Referring to the conveyance position P 4 above).
集合体Aは搬送ドラム14からチッピングドラム16に乗り移り、このチッピングドラム16上を搬送され、この搬送過程、即ち、チッピングドラム16上の位置P5にて、集合体Aに一対のチップペーパがそれぞれ供給される。これらチップペーパはペーパ供給装置40によって形成され、このペーパ供給装置40について以下に詳述する。
ペーパ供給装置40は一対の刃受けドラム42を備えている。これら刃受けドラム42は位置P5にてチッピングドラム16に転接するように配置され、チッピングドラム16の軸線方向に所定の間隔を存して互いに離間している。更に、刃受けドラム42の外周面は所定のサクション域内にあるときサクション面として形成される。 The assembly A is transferred from thetransport drum 14 to the chipping drum 16 and is transported on the chipping drum 16. In this transport process, that is, in the position P 5 on the chipping drum 16, a pair of chip papers are placed on the assembly A. Supplied. These chip papers are formed by the paper supply device 40, which will be described in detail below.
Thepaper supply device 40 includes a pair of blade receiving drums 42. The blade receiving drums 42 are arranged so as to make rolling contact with the chipping drum 16 at the position P5, and are separated from each other with a predetermined interval in the axial direction of the chipping drum 16. Furthermore, the outer peripheral surface of the blade receiving drum 42 is formed as a suction surface when it is within a predetermined suction area.
ペーパ供給装置40は一対の刃受けドラム42を備えている。これら刃受けドラム42は位置P5にてチッピングドラム16に転接するように配置され、チッピングドラム16の軸線方向に所定の間隔を存して互いに離間している。更に、刃受けドラム42の外周面は所定のサクション域内にあるときサクション面として形成される。 The assembly A is transferred from the
The
一方、各刃受けドラム42にはウエブカッタ、即ち、カッタローラ44が隣接して配置されている。各カッタローラ44はその外周に複数の刃46を有し、これら刃46はカッタローラ44の周方向に等間隔を存して配置されている。
上述した各刃受けドラム42からは移送経路48がそれぞれ延びており、これら移送経路48はペーパウエブPWを対応する刃受けドラム42に向けて移送する。それ故、各刃受けドラム42はそのサクション面にて、対応する側のペーパウエブPWを吸着して受け取ることができ、受け取られたペーパウエブPWは対応する刃受けドラム42の回転により、刃受けドラム42上を移送される。 On the other hand, a web cutter, that is, acutter roller 44 is disposed adjacent to each blade receiving drum 42. Each cutter roller 44 has a plurality of blades 46 on its outer periphery, and these blades 46 are arranged at equal intervals in the circumferential direction of the cutter roller 44.
Atransfer path 48 extends from each blade receiving drum 42 described above, and these transfer paths 48 transfer the paper web PW toward the corresponding blade receiving drum 42. Therefore, each blade receiving drum 42 can suck and receive the corresponding paper web PW at its suction surface, and the received paper web PW is rotated by the corresponding blade receiving drum 42 to receive the blade receiving drum 42. Transported over.
上述した各刃受けドラム42からは移送経路48がそれぞれ延びており、これら移送経路48はペーパウエブPWを対応する刃受けドラム42に向けて移送する。それ故、各刃受けドラム42はそのサクション面にて、対応する側のペーパウエブPWを吸着して受け取ることができ、受け取られたペーパウエブPWは対応する刃受けドラム42の回転により、刃受けドラム42上を移送される。 On the other hand, a web cutter, that is, a
A
移送経路48の下流域、即ち、刃受けドラム42の近傍には糊塗布器50が配置されており、この糊塗布器50は各ペーパウエブPWの片面、即ち、刃受けドラム42に吸着される面とは反対側の面に糊を塗布する。
一方、各チップペーパPWが対応する側の刃受けドラム42上を移送されるとき、各ペーパウエブPWは対応するカッタローラ44により所定の長さのチップペーパTP毎に切断され、これらチップペーパTPは刃受けドラム42に吸着された状態で、チッピングドラム16に向けて移送される。即ち、一対の刃受けドラム42は、チップペーパTPを一対ずつチッピングドラム16に供給することができる。 Aglue applicator 50 is disposed in the downstream area of the transfer path 48, that is, in the vicinity of the blade receiving drum 42, and this glue applicator 50 is one surface of each paper web PW, that is, the surface that is adsorbed by the blade receiving drum 42. Apply glue on the opposite side.
On the other hand, when each chip paper PW is transported on the correspondingblade receiving drum 42, each paper web PW is cut into chip papers TP of a predetermined length by the corresponding cutter roller 44. In a state where it is adsorbed by the blade receiving drum 42, it is transferred toward the chipping drum 16. That is, the pair of blade receiving drums 42 can supply the chip paper TP to the chipping drum 16 one by one.
一方、各チップペーパPWが対応する側の刃受けドラム42上を移送されるとき、各ペーパウエブPWは対応するカッタローラ44により所定の長さのチップペーパTP毎に切断され、これらチップペーパTPは刃受けドラム42に吸着された状態で、チッピングドラム16に向けて移送される。即ち、一対の刃受けドラム42は、チップペーパTPを一対ずつチッピングドラム16に供給することができる。 A
On the other hand, when each chip paper PW is transported on the corresponding
刃受けドラム42上でのチップペーパTPの形成は、図1中のサークルC内に描かれた模式図を参照すればより明らかとなる。なお、模式図では、個々のチップペーパTP間に所定の間隔が確保されているが、これは、刃受けドラム42の周速がペーパウエブPWの移送速度よりも速いことに起因する。
この後、集合体Aが位置P5を通過するタイミングで、一対のチップペーパTPは刃受けドラム42のサクション域から抜け出し、これら刃受けドラム42から集合体Aに供給され、この集合体Aにそれぞれ貼り付けられる。詳しくは、ドラム列10の下方に示された集合体Aの流れから明らかなように、各チップペーパTPは集合体Aの対応する側のフィルタチップFTの端面からシガレットロッドCRに亘って貼り付けられる。ここで、チップペーパTPは所定長さに亘ってシガレットロッドCRとオーバラップする。 The formation of the chip paper TP on theblade receiving drum 42 will become more apparent with reference to the schematic diagram drawn in the circle C in FIG. In the schematic diagram, a predetermined interval is secured between the individual chip papers TP. This is because the peripheral speed of the blade receiving drum 42 is faster than the transfer speed of the paper web PW.
Thereafter, at the timing when the aggregate A passes the position P 5, a pair of tip paper TP exit the suction zone of theblade receiving drum 42, is supplied to the assembly A from these blade receiving drum 42, to the aggregate A Each is pasted. Specifically, as is apparent from the flow of the assembly A shown below the drum row 10, each chip paper TP is pasted from the end face of the filter chip FT on the corresponding side of the assembly A to the cigarette rod CR. It is done. Here, the chip paper TP overlaps with the cigarette rod CR over a predetermined length.
この後、集合体Aが位置P5を通過するタイミングで、一対のチップペーパTPは刃受けドラム42のサクション域から抜け出し、これら刃受けドラム42から集合体Aに供給され、この集合体Aにそれぞれ貼り付けられる。詳しくは、ドラム列10の下方に示された集合体Aの流れから明らかなように、各チップペーパTPは集合体Aの対応する側のフィルタチップFTの端面からシガレットロッドCRに亘って貼り付けられる。ここで、チップペーパTPは所定長さに亘ってシガレットロッドCRとオーバラップする。 The formation of the chip paper TP on the
Thereafter, at the timing when the aggregate A passes the position P 5, a pair of tip paper TP exit the suction zone of the
上述した一対のペーパウエブPWを供給するため、図2に示されるように本実施例のペーパ供給装置40は、一対の移送経路48が分岐されるメイン経路52を更に含む。このメイン経路52の終端には単一のウエブロールRDが配置され、このウエブロールRDはダブルウエブDWをメイン経路52に沿って送出する。このダブルウエブDWはペーパウエブPWの2倍の幅を有する。
メイン経路52の終端にはスリッタ54が配置され、このスリッタ54はダブルウエブDWを前記一対のペーパウエブPWに分割する。このようにして形成された一対のペーパウエブPWは複数の方向変換ローラ56を経て対応する側の移送経路48に導かれる。 In order to supply the above-described pair of paper webs PW, as shown in FIG. 2, thepaper supply apparatus 40 of the present embodiment further includes a main path 52 from which the pair of transfer paths 48 are branched. This is the end of the main path 52 is disposed a single web roll R D, the web roll R D sends along the double web DW to the main path 52. This double web DW has twice the width of the paper web PW.
Aslitter 54 is disposed at the end of the main path 52, and the slitter 54 divides the double web DW into the pair of paper webs PW. The pair of paper webs PW formed in this way is guided to the transfer path 48 on the corresponding side via a plurality of direction change rollers 56.
メイン経路52の終端にはスリッタ54が配置され、このスリッタ54はダブルウエブDWを前記一対のペーパウエブPWに分割する。このようにして形成された一対のペーパウエブPWは複数の方向変換ローラ56を経て対応する側の移送経路48に導かれる。 In order to supply the above-described pair of paper webs PW, as shown in FIG. 2, the
A
一方、図3に示されるようにペーパ供給装置40は上述のウエブロールRDに代えて、一対のウエブロールR1,R2を含むことができる。これらウエブロールR1,R2は一対の移送経路48の終端に配置され、ペーパウエブPWをそれぞれ送出する。
再度、図1を参照すれば、チッピングドラム16上にて一対のチップペーパTPが貼り付けられた集合体Aは、チッピングドラム16からにローリングドラム18に乗り移り、この後、ローリングドラム18上を搬送される。 On the other hand, as shown in FIG. 3, thepaper supply device 40 can include a pair of web rolls R 1 and R 2 instead of the above-described web roll RD . These web rolls R 1 and R 2 are arranged at the end of the pair of transfer paths 48 and send out the paper web PW.
Referring to FIG. 1 again, the assembly A to which the pair of chip papers TP is pasted on the chippingdrum 16 is transferred from the chipping drum 16 to the rolling drum 18 and then transported on the rolling drum 18. Is done.
再度、図1を参照すれば、チッピングドラム16上にて一対のチップペーパTPが貼り付けられた集合体Aは、チッピングドラム16からにローリングドラム18に乗り移り、この後、ローリングドラム18上を搬送される。 On the other hand, as shown in FIG. 3, the
Referring to FIG. 1 again, the assembly A to which the pair of chip papers TP is pasted on the chipping
ローリングドラム18はその下部にローリングハンド58を含む。このローリングハンド58は円弧形状をなし、ローリングドラム18の外周面を下方から覆っている。このようなローリングハンド58とローリングドラム18との間にて、ローリング通路60が形成され、このローリング通路60は、その軸線回りの集合体Aの回転を許容する幅を有し、ローリングドラム18の位置P6から位置P7に亘り、ローリングドラム18の外周に沿って延びている。ローリング通路60は集合体Aの周長の数倍の長さを有する。集合体Aがローリング通路60を通過するとき、ローリングドラム18は集合体Aに対する吸着を解除する。なお、前述したドラム列10に沿うシガレットロッドCR及びフィルタチップFTの搬送、また、ドラム列24に沿うフィルタロッドFR及びフィルタチップFTの供給にサクションが使用されていることは言うまでもない。
The rolling drum 18 includes a rolling hand 58 in the lower part thereof. The rolling hand 58 has an arc shape and covers the outer peripheral surface of the rolling drum 18 from below. A rolling passage 60 is formed between the rolling hand 58 and the rolling drum 18, and the rolling passage 60 has a width that allows the assembly A to rotate around the axis thereof. over the position P 6 at the position P 7, and extends along the outer periphery of the rolling drum 18. The rolling passage 60 has a length several times the circumference of the assembly A. When the assembly A passes through the rolling passage 60, the rolling drum 18 releases the adsorption to the assembly A. Needless to say, suction is used for transporting the cigarette rod CR and filter chip FT along the drum row 10 and supplying the filter rod FR and filter chip FT along the drum row 24.
一対のチップペーパTPが貼り付けられた集合体Aがローリング通路60内に進入し、このローリング通路60に沿って搬送されるとき、集合体Aはローリング通路60内にて自身の軸線回りに回転される。このような集合体Aの回転は、一対のチップペーパTPを対応する側のフィルタチップFT及びシガレットロッドCRに巻き付ける。ここでの一対のチップペーパTPの巻き付けは、各フィルタチップFTをシガレットロッドCRの両端にそれぞれ結合し、この時点で、ダブルフィルタシガレットDFCが成形される。即ち、チッピングドラム16、ローリングドラム18及びローリングハンド58はフィルタチップFTをシガレットロッドCRにチップペーパTPの巻き付けによって接続する接続装置を形成する。
When the assembly A to which the pair of chip papers TP is attached enters the rolling passage 60 and is conveyed along the rolling passage 60, the assembly A rotates around its own axis in the rolling passage 60. Is done. Such rotation of the assembly A winds the pair of chip papers TP around the corresponding filter chip FT and cigarette rod CR. The winding of the pair of chip papers TP here connects the filter chips FT to both ends of the cigarette rod CR, and at this point, the double filter cigarette DFC is formed. That is, the chipping drum 16, the rolling drum 18, and the rolling hand 58 form a connection device that connects the filter chip FT to the cigarette rod CR by winding the chip paper TP.
ローリングドラム18には第2搬送経路62が接続されており、この第2搬送経路62はシガレットパッケージの包装機に向けて延びている。それ故、第2搬送経路62はローリングドラム18かダブルフィルタシガレットDFCを受け取り、受け取ったダブルフィルタシガレットDFCを包装機に向けて搬送する。
具体的には、第2搬送経路62は前述したドラム列10と同様なドラム列によって形成され、このドラム列の始端の溝付きドラム(図示しない)がローリングドラム18に隣接して配置されている。図4に示されているように、第2搬送経路62のドラム列はその終端域、即ち、包装機の直前位置に切断ドラム64及びに整列ドラム66を有する。切断ドラム64は直上流の溝付きドラム(図示しない)からダブルフィルタシガレットDFCを受け取り、受け取ったダブルフィルタシガレットDFCを整列ドラム66に向けて搬送する。 Asecond transport path 62 is connected to the rolling drum 18, and the second transport path 62 extends toward the cigarette package packaging machine. Therefore, the second conveyance path 62 receives the rolling drum 18 or the double filter cigarette DFC and conveys the received double filter cigarette DFC toward the packaging machine.
Specifically, thesecond conveyance path 62 is formed by a drum row similar to the drum row 10 described above, and a grooved drum (not shown) at the start end of the drum row is disposed adjacent to the rolling drum 18. . As shown in FIG. 4, the drum row of the second conveying path 62 has a cutting drum 64 and an aligning drum 66 at its end region, that is, immediately before the packaging machine. The cutting drum 64 receives the double filter cigarette DFC from a grooved drum (not shown) immediately upstream, and conveys the received double filter cigarette DFC toward the alignment drum 66.
具体的には、第2搬送経路62は前述したドラム列10と同様なドラム列によって形成され、このドラム列の始端の溝付きドラム(図示しない)がローリングドラム18に隣接して配置されている。図4に示されているように、第2搬送経路62のドラム列はその終端域、即ち、包装機の直前位置に切断ドラム64及びに整列ドラム66を有する。切断ドラム64は直上流の溝付きドラム(図示しない)からダブルフィルタシガレットDFCを受け取り、受け取ったダブルフィルタシガレットDFCを整列ドラム66に向けて搬送する。 A
Specifically, the
この搬送過程にて、ダブルフィルタシガレットDFCは、切断ドラム64のロータリカッタ68を通過し、この際、そのシガレットロッドCRの中央から切断される。この結果、1本のダブルフィルタシガレットDFCから2本のフィルタシガレットFCが得られる。これら2本のフィルタシガレットFCは互いに同軸上に位置付けられた状態、整列ドラム66に向けて搬送され、この搬送過程にて、2本フィルタシガレットFCはこれらの軸線方向に沿い互いに所定の距離だけ離間される。
In this conveyance process, the double filter cigarette DFC passes through the rotary cutter 68 of the cutting drum 64, and at this time, is cut from the center of the cigarette rod CR. As a result, two filter cigarettes FC are obtained from one double filter cigarette DFC. The two filter cigarettes FC are transported toward the alignment drum 66 while being coaxially positioned with each other. In this transport process, the two filter cigarettes FC are separated from each other by a predetermined distance along the axial direction. Is done.
この後、互いに同軸上にある2本のフィルタシガレットFCは切断ドラム64から整列ドラム66に乗り移り、この整列ドラム66上を搬送される。ここで、整列ドラム66はその各溝に2本のフィルタシガレットFCを受け取るのでなく、1溝置きに2本のフィルタシガレットFCを順次受け取る。それ故、整列ドラム66上では、先行する2本のフィルタシガレットFCと後続の2本のフィルタシガレットFCとの間に空の溝が確保された状態で、フィルタシガレットFCの搬送列が2つ形成される。
Thereafter, the two filter cigarettes FC that are coaxial with each other are transferred from the cutting drum 64 to the aligning drum 66 and conveyed on the aligning drum 66. Here, the alignment drum 66 does not receive two filter cigarettes FC in each groove, but sequentially receives two filter cigarettes FC every other groove. Therefore, on the alignment drum 66, two transport rows of the filter cigarette FC are formed in a state where an empty groove is secured between the two preceding filter cigarettes FC and the following two filter cigarettes FC. Is done.
整列ドラム66からは必要に応じて第3搬送経路としてのベルトコンベア70が延びており、このベルトコンベア70は整列ドラム66と包装機とを接続している。ベルトコンベア70はフィルタシガレットFCの2つの搬送列のうち、一方の搬送列のみを整列ドラム66から受け取る。他方の搬送列はベルトコンベア70に受け取られることなく、整列ドラム66上を更に搬送されるが、この搬送過程にて、一方の搬送列と合体される。
A belt conveyor 70 as a third transport path extends from the alignment drum 66 as necessary, and the belt conveyor 70 connects the alignment drum 66 and the packaging machine. The belt conveyor 70 receives only one of the two transport rows of the filter cigarette FC from the alignment drum 66. The other transport row is further transported on the alignment drum 66 without being received by the belt conveyor 70. In this transport process, it is combined with one transport row.
この目的のため、整列ドラム66は反転装置72を備えている。この反転装置72は他方の搬送列のフィルタシガレットFCを整列ドラム66から受け取った後、これらフィルタシガレットFCの向きを反転させ、この後、反転されたフィルタシガレットFCを一方の搬送列を形成するフィルタシガレットFC間、即ち、整列ドラム66上の空の溝に戻す。それ故、ベルトコンベア70は整列ドラム66から向きが揃ったフィルタシガレットFCを受け取ることができる。
For this purpose, the alignment drum 66 is provided with a reversing device 72. The reversing device 72 receives the filter cigarette FC of the other transport row from the aligning drum 66, and then reverses the direction of the filter cigarette FC, and then the inverted filter cigarette FC is used to form one transport row. Return to the empty groove between the cigarettes FC, that is, on the alignment drum 66. Therefore, the belt conveyor 70 can receive the filter cigarette FC having the same orientation from the alignment drum 66.
上述の説明から既に明らかなように、ドラム列10のホッパドラム12にシガレットロッドCRが供給された後、このシガレットロッドCRの両端にフィルタチップFTがそれぞれ配置され、これらフィルタチップFTはシガレットロッドCRの対応する側の端、即ち、切断面に密着される。それ故、この後、前述したグループや集合体Aの搬送過程にて、シガレットロッドCRの両端、即ち、切断面が外部に露出することがなく、これら切断面からの刻タバコの零れ落ちはフィルタチップFTによって確実に防止される。それ故、ダブルフィルタシガレットDFCはそのシガレットロッドCRの品質を維持した状態のまま、切断ドラム64まで搬送される。
また、ダブルフィルタシガレットDFCが第1搬送経路、即ち、ドラム列10に零れ落ちた刻タバコによって汚されることもない。 As is apparent from the above description, after the cigarette rod CR is supplied to thehopper drum 12 of the drum row 10, the filter chips FT are respectively disposed at both ends of the cigarette rod CR, and these filter chips FT are arranged on the cigarette rod CR. It is closely attached to the end on the corresponding side, that is, the cut surface. Therefore, after that, in the process of transporting the group or assembly A described above, both ends of the cigarette rod CR, that is, the cut surfaces are not exposed to the outside, and the spilled tobacco from these cut surfaces is filtered. It is reliably prevented by the chip FT. Therefore, the double filter cigarette DFC is conveyed to the cutting drum 64 while maintaining the quality of the cigarette rod CR.
Further, the double filter cigarette DFC is not soiled by the cigarette that has fallen into the first conveyance path, that is, thedrum row 10.
また、ダブルフィルタシガレットDFCが第1搬送経路、即ち、ドラム列10に零れ落ちた刻タバコによって汚されることもない。 As is apparent from the above description, after the cigarette rod CR is supplied to the
Further, the double filter cigarette DFC is not soiled by the cigarette that has fallen into the first conveyance path, that is, the
ダブルフィルタシガレットDFCの切断、つまり、個々のフィルタシガレットFCの形成はドラム列10上ではなく、第2搬送経路62の切断ドラム64にて実施され、この切断ドラム64はドラム列10に比べて包装機の近くに配置されている。しかも、フィルタシガレットFCの形成後、フィルタシガレットFCは第2搬送経路62からベルトコンベア70に受け取られ、この後はベルトコンベア70によって包装機に向けて搬送される。
The cutting of the double filter cigarette DFC, that is, the formation of the individual filter cigarettes FC is not performed on the drum row 10 but on the cutting drum 64 of the second transport path 62. Located near the machine. Moreover, after the filter cigarette FC is formed, the filter cigarette FC is received by the belt conveyor 70 from the second conveyance path 62 and thereafter conveyed by the belt conveyor 70 toward the packaging machine.
それ故、フィルタシガレットFCがドラム列によって搬送される期間が僅かであるので、フィルタシガレットFCに加わる搬送負荷は少ない。このことは、フィルタシガレットFCの搬送中、フィルタシガレットFCの切断端からの刻タバコの零れ落ちの可能性が少ないことを意味する。この結果、フィルタシガレットFCは、切断端からの刻タバコの零れ落ちや、零れ落ちた刻タバコによる汚れに起因した品質の低下を被ることがなく、その品質を高く維持した状態で包装機に供給される。
本発明は上述の実施例に制約されるものではなく、本発明の技術思想から逸脱しない範囲にて種々の変形が可能である。 Therefore, since the period during which the filter cigarette FC is transported by the drum row is short, the transport load applied to the filter cigarette FC is small. This means that there is less possibility of the tobacco spilling from the cut end of the filter cigarette FC during conveyance of the filter cigarette FC. As a result, the filter cigarette FC is supplied to the packaging machine in a state in which the quality is maintained high without suffering from quality deterioration due to spilling of tobacco from the cut end or contamination due to spilled tobacco. Is done.
The present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the technical idea of the present invention.
本発明は上述の実施例に制約されるものではなく、本発明の技術思想から逸脱しない範囲にて種々の変形が可能である。 Therefore, since the period during which the filter cigarette FC is transported by the drum row is short, the transport load applied to the filter cigarette FC is small. This means that there is less possibility of the tobacco spilling from the cut end of the filter cigarette FC during conveyance of the filter cigarette FC. As a result, the filter cigarette FC is supplied to the packaging machine in a state in which the quality is maintained high without suffering from quality deterioration due to spilling of tobacco from the cut end or contamination due to spilled tobacco. Is done.
The present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the technical idea of the present invention.
10 ドラム列(第1搬送経路)
12 ホッパドラム
18 ローリングドラム(接続装置)
20 チップ供給装置
24 ドラム列(供給経路)
28 グレーディングドラム(整列機構)
30 セパレートドラム(整列機構)
36 集合ガイド(集合装置)
37 ロータリナイフ(ロッドカッタ)
42 刃受けドラム(ペーパ供給装置:接続装置)
44 カッタローラ(ウエブカッタ)
54 スリッタ
58 ローリングハンド(接続装置)
62 第2搬送経路
64 切断ドラム(切断装置)
72 反転装置
CR シガレットロッド
FR フィルタロッド
FT フィルタチップ
PW ペーパウエブ
DW ダブルウエブ
TP チップペーパ
A 集合体 10 Drum train (first transport path)
12Hopper drum 18 Rolling drum (connection device)
20Chip supply device 24 Drum row (supply path)
28 Grading drum (alignment mechanism)
30 Separate drum (alignment mechanism)
36 Assembly guide (aggregation device)
37 Rotary knife (rod cutter)
42 Blade receiving drum (paper supply device: connection device)
44 Cutter roller (web cutter)
54 Slitter 58 Rolling hand (connection device)
62Second transport path 64 Cutting drum (cutting device)
72 Reversing device CR Cigarette rod FR Filter rod FT Filter tip PW Paper web DW Double web TP Tip paper A Assembly
12 ホッパドラム
18 ローリングドラム(接続装置)
20 チップ供給装置
24 ドラム列(供給経路)
28 グレーディングドラム(整列機構)
30 セパレートドラム(整列機構)
36 集合ガイド(集合装置)
37 ロータリナイフ(ロッドカッタ)
42 刃受けドラム(ペーパ供給装置:接続装置)
44 カッタローラ(ウエブカッタ)
54 スリッタ
58 ローリングハンド(接続装置)
62 第2搬送経路
64 切断ドラム(切断装置)
72 反転装置
CR シガレットロッド
FR フィルタロッド
FT フィルタチップ
PW ペーパウエブ
DW ダブルウエブ
TP チップペーパ
A 集合体 10 Drum train (first transport path)
12
20
28 Grading drum (alignment mechanism)
30 Separate drum (alignment mechanism)
36 Assembly guide (aggregation device)
37 Rotary knife (rod cutter)
42 Blade receiving drum (paper supply device: connection device)
44 Cutter roller (web cutter)
54 Slitter 58 Rolling hand (connection device)
62
72 Reversing device CR Cigarette rod FR Filter rod FT Filter tip PW Paper web DW Double web TP Tip paper A Assembly
Claims (15)
- フィルタシガレットのシガレット長さの2倍の長さを有したシガレットロッドをその軸線と交差する方向に第1搬送経路に沿って搬送するロッド搬送工程と、
前記第1搬送経路に向けて、前記第1搬送経路上の前記シガレットロッドの両端側にそれぞれ位置付けられるべき2つのフィルタチップを供給するチップ供給工程と、
前記第1搬送経路上にて前記シガレットロッドの両端に前記フィルタチップをそれぞれ密着させ、チップ-ロッド-チップの並びを有した集合体を形成する集合工程と、
前記第1搬送経路上の前記集合体に2つのチップペーパを供給するペーパ供給工程と、
前記第1搬送経路上にて前記集合体に前記チップペーパを巻き付け、各フィルタチップを前記シガレットロッドの対応する端にそれぞれ接続し、ダブルフィルタシガレットを成形する接続工程と
を備えたことを特徴とするシガレット製品の製造方法。 A rod transporting step for transporting a cigarette rod having a length twice the cigarette length of the filter cigarette along the first transport path in a direction intersecting the axis thereof;
A chip supplying step for supplying two filter chips to be positioned respectively on both ends of the cigarette rod on the first transport path toward the first transport path;
An assembly step of bringing the filter chips into close contact with both ends of the cigarette rod on the first transport path to form an assembly having a chip-rod-chip arrangement;
A paper supply step of supplying two chip papers to the assembly on the first transport path;
A connecting step of winding the tip paper around the aggregate on the first transport path, connecting each filter tip to a corresponding end of the cigarette rod, and forming a double filter cigarette. To make cigarette products. - 前記ペーパ供給工程は、
前記第1搬送経路に向けて前記チップペーパの幅の2倍の幅を有するペーパウエブを移送する移送プロセスと、
前記ペーパウエブの移送中、前記ペーパウエブを2つのハーフウエブに分割する分割プロセスと、
前記各ハーフウエブを所定の長さ毎に切断し、前記集合体に供給すべき前記チップペーパをそれぞれ形成する切断プロセスと
を含むことを特徴とする請求項1に記載のシガレット製品の製造方法。 The paper supply process includes:
A transfer process for transferring a paper web having a width twice the width of the tip paper toward the first transport path;
A splitting process for splitting the paper web into two half webs during transport of the paper web;
The cigarette product manufacturing method according to claim 1, further comprising: a cutting process in which each half web is cut into predetermined lengths to form the chip paper to be supplied to the assembly. - 前記ペーパ供給工程は、
前記第1搬送経路に向けて2つのペーパウエブを移送し、各ペーパウエブが前記チップペーパの幅と同一の幅を有する、移送プロセスと、
前記ペーパウエブの移送中、各ペーパウエブを所定の長さ毎に切断し、前記集合体に供給すべき前記チップペーパをそれぞれ形成する切断プロセスと
を含むことを特徴とする請求項1に記載のシガレット製品の製造方法。 The paper supply process includes:
Transferring two paper webs towards the first transport path, each paper web having a width equal to the width of the tip paper;
The cigarette product according to claim 1, further comprising: a cutting process of cutting each paper web by a predetermined length during the transfer of the paper web to form the chip paper to be supplied to the assembly. Manufacturing method. - 前記チップ供給工程は、
前記フィルタチップの偶数倍の長さを有するフィルタロッドを前記第1搬送経路に向けて供給するプロセスと、
前記フィルタロッドの供給過程にて、前記フィルタロッドを切断し、個々のフィルタチップを形成するプロセスと、
成形されたフィルタチップを前記シガレットロッドの両端に配置すべく整列させるプロセスと
を含むことを特徴とする請求項1に記載のシガレット製品の製造方法。 The chip supply step includes
Supplying a filter rod having an even multiple of the length of the filter chip toward the first transport path;
In the process of supplying the filter rod, a process of cutting the filter rod to form individual filter chips;
2. A method of manufacturing a cigarette product according to claim 1, comprising the step of aligning the molded filter tips to be disposed at both ends of the cigarette rod. - 前記第1搬送経路から前記ダブルフィルタシガレットを受け取り、受け取ったダブルフィルタシガレットをシガレットパッケージの包装機に向け、第2搬送経路に沿って搬送するシガレット搬送工程と、
前記第2搬送経路上にて、前記ダブルフィルタシガレットをその中央から切断し、2つのフィルタシガレットを成形する切断工程と
を備えたことを特徴とする請求項1のシガレット製品の製造方法。 Receiving the double filter cigarette from the first transport path, directing the received double filter cigarette to a cigarette package packaging machine, and transporting the cigarette along the second transport path;
The method for producing a cigarette product according to claim 1, further comprising a cutting step of cutting the double filter cigarette from its center on the second transport path to form two filter cigarettes. - 前記切断工程は、前記ダブルフィルタシガレットが前記包装機に供給される直前にて実施されることを特徴とする請求項5に記載のシガレット製品の製造方法。 The method of manufacturing a cigarette product according to claim 5, wherein the cutting step is performed immediately before the double filter cigarette is supplied to the packaging machine.
- 前記切断工程の後、前記2つのフィルタシガレットのうち、一方のフィルタシガレットの向きを他方のフィルタシガレットの向きに揃えるべく、一方のフィルタシガレットを反転させる反転工程を更に備えることを特徴とする請求項6に記載のシガレット製品の製造方法。 The method further comprises an inversion step of inverting one of the two filter cigarettes so that the direction of one of the two filter cigarettes is aligned with the direction of the other filter cigarette after the cutting step. The manufacturing method of the cigarette product of 6.
- フィルタシガレットのシガレット長さの2倍の長さを有したシガレットロッドをその軸線と交差する方向に搬送する第1搬送経路と、
前記第1搬送経路に向けて、前記第1搬送経路上の前記シガレットロッドの両端側にそれぞれ位置付けられるべき2つのフィルタチップを供給するチップ供給装置と、
前記第1搬送経路上にて前記シガレットロッドの両端に前記フィルタチップをそれぞれ密着させ、チップ-ロッド-チップの並びを有した集合体を形成する集合装置と、
前記第1搬送経路上に前記集合体に2つのチップペーパを供給するペーパ供給装置と、
前記第1搬送経路上にて前記集合体に前記チップペーパを巻き付け、各フィルタチップを前記シガレットロッドの対応する端にそれぞれ接続し、ダブルフィルタシガレットを成形する接続装置と
を備えたことを特徴とするシガレット製品の製造機。 A first transport path for transporting a cigarette rod having a length twice the cigarette length of the filter cigarette in a direction intersecting the axis thereof;
A chip supply device for supplying two filter chips to be positioned on both ends of the cigarette rod on the first transport path toward the first transport path;
An assembly device that forms an assembly having a chip-rod-chip arrangement by causing the filter chips to be in close contact with both ends of the cigarette rod on the first transport path;
A paper supply device for supplying two chip papers to the assembly on the first transport path;
A connecting device for winding the tip paper around the aggregate on the first transport path, connecting each filter tip to a corresponding end of the cigarette rod, and forming a double filter cigarette; Cigarette product making machine. - 前記第1搬送経路はドラム列によって形成され、これらドラム列は多数の溝付きドラムを含むことを特徴とする請求項8に記載のシガレット製品の製造機。 9. The cigarette product manufacturing machine according to claim 8, wherein the first transport path is formed by drum rows, and the drum rows include a plurality of drums with grooves.
- 前記ペーパ供給装置は、
前記第1搬送経路に向けて前記チップペーパの幅の2倍の幅を有するペーパウエブを移送する移送経路と、
前記移送経路上にて、前記ペーパウエブを2つのハーフウエブに分割するスリッタと、
前記各ハーフウエブを所定の長さ毎に切断し、前記集合体に供給すべき前記チップペーパをそれぞれ形成するウエブカッタと
を含むことを特徴とする請求項9に記載のシガレット製品の製造機。 The paper supply device includes:
A transfer path for transferring a paper web having a width twice the width of the tip paper toward the first transfer path;
A slitter for dividing the paper web into two half webs on the transfer path;
The cigarette product manufacturing machine according to claim 9, further comprising a web cutter that cuts each half web into a predetermined length and forms the tip paper to be supplied to the assembly. - 前記ペーパ供給装置は、
前記第1搬送経路に向けて前記チップペーパの幅と同一の幅を有するペーパウエブを並列に移送する一対の移送経路と、
前記各移送経路上にて、対応するペーパウエブを所定の長さ毎に切断し、前記集合体に供給すべき前記チップペーパをそれぞれ形成するウエブカッタと
を含むことを特徴とする請求項9に記載のシガレット製品の製造機。 The paper supply device includes:
A pair of transfer paths for transferring, in parallel, a paper web having the same width as the tip paper toward the first transfer path;
10. The web cutter according to claim 9, further comprising: a web cutter that cuts a corresponding paper web at a predetermined length on each of the transfer paths to form the tip paper to be supplied to the assembly. Cigarette product making machine. - 前記チップ供給装置は、
前記フィルタチップの偶数倍の長さを有するフィルタロッドを前記第1搬送経路に向けて供給する供給経路と、
前記供給経路上にて、前記フィルタロッドを切断し、個々のフィルタチップを形成するロッドカッタと、
成形されたフィルタチップを前記シガレットロッドの両端に配置すべく整列させる整列機構とを含むことを特徴とする請求項9に記載のシガレット製品の製造機。 The chip supply device includes:
A supply path for supplying a filter rod having an even multiple of the length of the filter chip toward the first transport path;
A rod cutter that cuts the filter rod on the supply path to form individual filter chips;
The cigarette product manufacturing machine according to claim 9, further comprising an alignment mechanism that aligns the molded filter chips to be disposed at both ends of the cigarette rod. - 前記第1搬送経路から前記ダブルフィルタシガレットを受け取り、受け取ったダブルフィルタシガレットをシガレットパッケージの包装機に向けて搬送する第2搬送経路と、
前記第2搬送経路の終端域にて、前記ダブルフィルタシガレットをその中央から切断し、2つのフィルタシガレットを成形する切断装置と
を備えたことを特徴とする請求項9のシガレット製品の製造機。 A second transport path for receiving the double filter cigarette from the first transport path and transporting the received double filter cigarette toward a cigarette package packaging machine;
The cigarette product manufacturing machine according to claim 9, further comprising: a cutting device that cuts the double filter cigarette from its center in a terminal area of the second transport path to form two filter cigarettes. - 前記第2搬送経路はドラム列によって形成され、このドラム列は複数の溝付きドラムを含むことを特徴とする請求項13に記載のシガレット製品の製造機。 14. The cigarette product manufacturing machine according to claim 13, wherein the second transport path is formed by a drum row, and the drum row includes a plurality of drums with grooves.
- 前記第2搬送経路は、前記切断装置の下流に、前記2つのフィルタシガレットのうち、一方のフィルタシガレットの向きを他方のフィルタシガレットの向きに揃えるべく、一方のフィルタシガレットを反転させる反転装置を更に備えることを特徴とする請求項14に記載のシガレット製品の製造機。 The second transport path further includes a reversing device that inverts one filter cigarette downstream of the cutting device so as to align the direction of one of the two filter cigarettes with the direction of the other filter cigarette. The cigarette product manufacturing machine according to claim 14, comprising:
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JPH05268928A (en) * | 1992-03-27 | 1993-10-19 | Japan Tobacco Inc | Chip paper feeder of filter attachment machinery |
JP2854004B2 (en) * | 1987-03-03 | 1999-02-03 | ハウニ・マシイネンバウ・アクチエンゲゼルシヤフト | Method and apparatus for transferring and rearranging rod-shaped articles from four rows to two rows in the tobacco processing industry |
JP3411660B2 (en) * | 1994-03-31 | 2003-06-03 | 日本たばこ産業株式会社 | Chip paper cutting device |
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JP2854004B2 (en) * | 1987-03-03 | 1999-02-03 | ハウニ・マシイネンバウ・アクチエンゲゼルシヤフト | Method and apparatus for transferring and rearranging rod-shaped articles from four rows to two rows in the tobacco processing industry |
JPH05268928A (en) * | 1992-03-27 | 1993-10-19 | Japan Tobacco Inc | Chip paper feeder of filter attachment machinery |
JP3411660B2 (en) * | 1994-03-31 | 2003-06-03 | 日本たばこ産業株式会社 | Chip paper cutting device |
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