WO2012107679A1 - Device and method for controlling a twin-clutch gearbox - Google Patents
Device and method for controlling a twin-clutch gearbox Download PDFInfo
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- WO2012107679A1 WO2012107679A1 PCT/FR2012/050257 FR2012050257W WO2012107679A1 WO 2012107679 A1 WO2012107679 A1 WO 2012107679A1 FR 2012050257 W FR2012050257 W FR 2012050257W WO 2012107679 A1 WO2012107679 A1 WO 2012107679A1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/04—Smoothing ratio shift
- F16H61/0437—Smoothing ratio shift by using electrical signals
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H59/00—Control inputs to control units of change-speed-, or reversing-gearings for conveying rotary motion
- F16H59/14—Inputs being a function of torque or torque demand
- F16H59/24—Inputs being a function of torque or torque demand dependent on the throttle opening
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/04—Smoothing ratio shift
- F16H61/0403—Synchronisation before shifting
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/68—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing specially adapted for stepped gearings
- F16H61/684—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing specially adapted for stepped gearings without interruption of drive
- F16H61/688—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing specially adapted for stepped gearings without interruption of drive with two inputs, e.g. selection of one of two torque-flow paths by clutches
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/02—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
- F16H3/08—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
- F16H3/087—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears
- F16H3/093—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears with two or more countershafts
- F16H2003/0931—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears with two or more countershafts each countershaft having an output gear meshing with a single common gear on the output shaft
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/04—Smoothing ratio shift
- F16H61/0403—Synchronisation before shifting
- F16H2061/0407—Synchronisation before shifting by control of clutch in parallel torque path
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/04—Smoothing ratio shift
- F16H61/0403—Synchronisation before shifting
- F16H2061/0418—Synchronisation before shifting by using different synchronisation devices simultaneously, e.g. for faster synchronisation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/003—Transmissions for multiple ratios characterised by the number of forward speeds
- F16H2200/0056—Transmissions for multiple ratios characterised by the number of forward speeds the gear ratios comprising seven forward speeds
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2306/00—Shifting
- F16H2306/40—Shifting activities
- F16H2306/48—Synchronising of new gear
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/006—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion power being selectively transmitted by either one of the parallel flow paths
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H59/00—Control inputs to control units of change-speed-, or reversing-gearings for conveying rotary motion
- F16H59/14—Inputs being a function of torque or torque demand
- F16H59/18—Inputs being a function of torque or torque demand dependent on the position of the accelerator pedal
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H59/00—Control inputs to control units of change-speed-, or reversing-gearings for conveying rotary motion
- F16H59/14—Inputs being a function of torque or torque demand
- F16H59/18—Inputs being a function of torque or torque demand dependent on the position of the accelerator pedal
- F16H59/20—Kickdown
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H59/00—Control inputs to control units of change-speed-, or reversing-gearings for conveying rotary motion
- F16H59/36—Inputs being a function of speed
Definitions
- the subject of the invention is a device and a method for adapting the synchronization strategy of a dual-clutch gearbox as a function of the time available for the gearshift.
- the invention aims to limit the wear of the synchronizers of a double-clutch gearbox.
- This gearbox is a mechanical element comprising a plurality of gear trains delivering torque transmission ratios, originating from a primary shaft, coupled to the powertrain, to a secondary shaft, coupled to receivers, for example, the drive wheels of a vehicle.
- the gearbox makes it possible to adapt the transmission ratio between the powertrain and the receiver, in particular as a function of the available engine torque and the torque required to drive the receiver.
- Double clutch gearboxes are known from the prior art, especially in the field of motor vehicles, to allow the gear ratio change without breaking the acceleration of the vehicle.
- Each transmission ratio corresponds to a report of the gearbox, which reports are generally classified according to an increasing number according to the transmission ratio, each transmission ratio receiving a serial number.
- gearboxes have the advantage of using mechanical technology and a kinematics approaching manual mechanical gearboxes.
- conventional, parallel gear trains whose performance is significantly better than that of automatic gearboxes planetary gear.
- a double-clutch gearbox is a gearbox that takes the architecture of a conventional manual gearbox, split into two half-boxes.
- the basic principle of a double-clutch gearbox is to separate the box reports in two sub-boxes, a half-box comprising the trains corresponding to the reports whose number is even, a second half -box for trains with an odd order number.
- Each gear train has a wheel connected to one of the shafts and a pinion, called idler, mounted on the other shaft.
- Dogs each provided with a synchronizer are used to selectively link the idle gears to the shaft on which they are mounted to ensure a gear shift.
- the dog is rotatably connected to its shaft but is movable axially to allow attachment with a pinion.
- dog clutch when the dog realizes the connection in rotation of the shaft with the idler gear, so that a gear ratio is engaged.
- the synchronizers, mounted on the claws have the role of bringing the clutch and the idler gear identical rotational speeds before realizing the clutch. Indeed, during a gearshift, the clutch is linked to the secondary shaft which is connected to the wheels, while the idler gear ratio to engage is rotatably connected to the primary shaft (or vice versa) . But the primary shaft and the secondary shaft rotate at different speeds. The synchronizer then makes it possible to synchronize the speed of the primary shaft with that of the secondary shaft connected to the wheels.
- synchronizers also called “synchronization hubs” including cone synchronizers.
- a cone synchronizer is splined inside and slides on the splines of the secondary shaft. Its two front and rear faces are machined cone-shaped, usually female, while its perimeter is crenellated.
- a crenellated ring inside slides around the hub in the longitudinal direction, and has a circular groove in which is engaged the gear control fork.
- the face of the pinion situated opposite the synchronizer comprises a male cone corresponding to the female cone of the synchronizer, and at the periphery of the cone, "slots" having the same diameter and the same teeth as the slots of the periphery of the synchronizer. .
- the slots of the synchronization ring can come to engage on the crenellations of the pinion. This is achieved by moving the lever of the transmission linkage, which slides the bushing synchronization on the splines of the hub. Pinion and synchronization hub are coupled; the drive of the tree is done so smoothly.
- the synchronizers make up-and-down passages, that is, between two odd-order number reports or two odd-order number reports. .
- the shift strategy of a dual clutch transmission is to synchronize the best transmission ratio, this transmission ratio being determined autonomously by the shift management system, said calculator, thanks to the interpretation of information such as the torque and the speed of rotation of the engine, the depression of the accelerator pedal, the speed of the vehicle, the operating mode of the gearbox, the resistant torque of the vehicle .
- This information makes it possible to inform the management system on the will of the driver to accelerate the vehicle on the one hand and power transmission conditions on the other hand.
- the synchronized report is then pre-engaged pending the crossing of the two clutches finalizing the change of transmission ratio.
- the dual clutch gearbox has at least two primary shafts, each coupled to the motor shaft via a dual clutch system.
- the first primary shaft is coupled to a first secondary shaft by engagement of at least one transmission train whose transmission ratio defines a first speed.
- the second primary shaft is coupled to a second secondary shaft by the engagement of at least one transmission train whose transmission ratio defines a second speed. This second speed allows a higher transmission ratio compared to the first speed.
- a double clutch gearbox In a double clutch gearbox, the engagement and selection of the gear trains corresponding to the order numbers of the reports are controlled by a control system, by means of actuators.
- the dual-clutch gearbox can thus preselect the top or bottom speed, to raise or lower the desired gear ratio.
- the control system controls the clutch and shifts the gear in place of the driver.
- the control control system opens the clutch of the first half-box and closes simultaneously that of the second.
- the control system is controlled by an electronic computer, capable of adapting its actions according to the driving mode of the driver.
- Such a gearbox is described in document FR-A-2 885 978. This document also discloses a strategy for controlling the synchronizers of such gearboxes, thus making it possible, during a gear change, to go through an intermediate value of close value, by transferring the driving torque from one primary motor shaft to another.
- the synchronizer previously interlocked with the gear train of the first gear ratio is found clutching the gear train of the third gear ratio.
- the large difference in speed during the transition from the first speed to the third speed generates a risk in terms of the energy dissipated in the synchronizer of the third gear ratio.
- This risk is due to the important jump of transmission ratio during the passage between the two speeds.
- This constraint during the change of speed leads on the one hand, to a large dimensioning of the diameter of each friction cone, and on the other hand, to a multiplication of said cones in the gearbox.
- the object of the invention is to solve these disadvantages of the prior art.
- the present invention is directed to a device for controlling a double-clutch gearbox during the change of speed ratio from an initial speed ratio to a target gear ratio.
- said box comprising two clutches, each associated with a primary shaft that they rotate with a powertrain, two secondary shafts connected to receivers, and claws with synchronizers associated with the reports, each primary shaft being linked to a secondary shaft via synchronized gear trains for the transmission of power in a rotational movement between the power train and the receiver, said trains each corresponding to a transmission ratio associated with a gearshift mechanism, said group power train comprising an acceleration control,
- said device comprising:
- a means for determining the available time Td between two gear ratio changes and management means capable of adapting the choice of a synchronization strategy of the gear trains of the target speed ratio as a function of the available time Td between two gear ratio changes.
- the device according to the invention makes it possible to adopt the optimal strategy of soliciting the synchronizers as a function of the available time Td to effect the passage of the target speed ratio.
- One of the advantages of the invention is to allow a better synchronization of gear ratios in dual-clutch type gearboxes, especially for applications involving motor vehicles.
- the device according to the invention solves the problem of overstressing synchronizers in this type of gearboxes.
- Another advantage of the device according to the invention is its ease of implementation in a motor vehicle.
- the sensors of the power transmission conditions comprise one of the following sensors:
- the set of these sensors makes it possible to provide the necessary information to determine the available time Td between two gear changes, as well as the synchronization time Ts, the energy and the power dissipated by the synchronizers among others.
- This information informs the means of management of the device on the running conditions of the vehicle and the speed of loading of the throttle control thus making it possible to select the best synchronization strategy of the gear train of the target gear ratio.
- the gearshift mechanism includes a gear shift fork and the gear condition sensors comprise a position sensor of said fork.
- the device which is the subject of the invention comprises a braking command and the power transmission condition sensors comprise a solicitation sensor of the said braking command.
- the management means is a transmission control system comprising a computer and actuators.
- the sensors inform the computer of the gearbox which, based on these data, controls the actuators.
- the actuators may be, for example, actuators of the synchronizers, actuators of the clutches.
- a second aspect of the invention provides a method for controlling a gearbox equipped with a device according to the invention comprising:
- an adaptation step of selecting a strategy for synchronizing the gear trains of the target speed ratio as a function of the available time Td between two gear ratio changes.
- the method which is the subject of the invention advantageously makes it possible to select the synchronization strategy of the double-clutch gearbox which results in an optimal use of the synchronizers and an gearshift that is efficient in the time available for synchronization.
- One strategy is to directly request the train synchronizer of the target gear only.
- Another strategy for controlling a double-clutch gearbox is a control method comprising steps of sequential solicitation of one or more synchronizers described in the document FR0956512. This allows a shift from a lower gear to a higher gear or vice versa, with a greater speed difference than soliciting a single synchronizer. This method makes it possible to solicit, at the end of a passage in a gear ratio, the synchronizer of the final gear ratio, in order to perform part of the synchronization phase, the final synchronizer being solicited prior to the interconnection of the latter.
- the document EP1672253 describes the strategy of engaging the non-engaged clutch which consists in implementing the clutch of the disengaged half-gearbox to achieve synchronization when the predetermined maximum synchronization time exceeds the maximum effort. that the synchronization device can provide.
- the synchronization strategy is the strategy (326) of sequential solicitation of a synchronizer or strategy (324) for soliciting the synchronizer of the target gear train only.
- the synchronization time Ts depends mainly on the speed difference, and therefore on the initial synchronization speed.
- the synchronization time decreases as the force applied to this synchronizer increases.
- the speed of rise in effort and the maximum effort of synchronization also affect the synchronization time Ts.
- the synchronization strategy comprises sequential solicitation steps of several synchronizers while, in the opposite case, the synchronization strategy is the strategy of soliciting the synchronizer of the train of the target speed ratio only.
- the selected synchronization method is the solicitation of the non-engaged clutch.
- a step of calculating the maximum power Pmax allowed by the synchronizer is performed.
- One of the limitations of the synchronization system lies in the power dissipated by the synchronizer without risk of deterioration of its components.
- the method that is the subject of the invention takes into account the maximum power allowed by the synchronizer. This power Pmax depends on the materials of the synchronizer and the friction surface between the idle gear and the synchronizer. The calculation of Pmax is described in document FR2915259.
- the synchronization strategy adopted is the strategy of sequential solicitation of a synchronizer or the strategy of sequential solicitation of several synchronizers.
- the synchronization strategy adopted is the sequential solicitation of several synchronizers and when the maximum power Pmax allowed by the synchronizer is greater than a threshold Plim2 the strategy adopted synchronization is the sequential solicitation of a synchronizer.
- Plim1 and Plim2 are predetermined power threshold values according to the characteristics of the synchronizers in a manner known as Plim1 respectively for the threshold beyond which the power allowed by the synchronizers is high and for Plim2 the threshold below which the power output by synchronizers is low.
- a Pmax ⁇ Plim1 is considered to be a maximum allowable power by the weak synchronizers and a Pmax> Plim2 is considered to be a maximum allowable power by the strong synchronizers.
- Another aspect of the invention is a motor vehicle characterized in that it comprises a device according to any one of the preceding embodiments.
- FIG. 2 shows schematically in plan view, a double clutch gearbox comprising a control device object of the invention in a particular embodiment
- FIG. 3 represents, in the form of a logic diagram, the steps implemented in a particular embodiment of the method that is the subject of the present invention.
- FIG. 4 shows schematically an example of sequencing of upshifts speeds reports.
- the present invention relates to gearboxes 101 comprising synchronized trains corresponding to transmission ratios, when changing a speed towards a target speed, for a vehicle 100 comprising an acceleration control 105 and a brake control 106.
- the gearbox 101 is a mechanical element proposing several transmission ratios of a torque coming from a primary shaft, coupled to the motor 102, to a secondary shaft, coupled to the vehicle's driving wheels 103. .
- the gearbox 101 makes it possible to adapt the available engine torque to the torque required to move the vehicle 100.
- a gearbox 101 with a dual clutch of a motor vehicle consists mainly of a flywheel 212 rotated by the output shaft 214 of the engine 102 and two clutches 216 and 218 concentric.
- the primary shafts 200, 222 are each coupled to the secondary shafts 230, 232 via transmission trains whose transmission ratios define gear ratios.
- a first half-box comprises the trains corresponding to the ratios whose sequence number is even (the second gear ratio 242, the fourth gear ratio 244 and the sixth gear ratio 246), and
- a second half-box comprises the trains corresponding to the ratios whose order number is odd (the first gear ratio
- the gear train of a gear ratio for example that of the second gear ratio 242, comprises a first pinion 281 called “fixed gear”, integrally bonded to a primary shaft 222, meshing with a second pinion 280 called “pinion” mad “mounted free in rotation and fixed in translation on the secondary shaft 232.
- a synchronization device 252 comprising a synchronization ring 254, mounted free in translation and fixed in rotation on the secondary shaft 232, is controlled by a synchronization actuator 260 rotated on a secondary shaft 232 and secured to this shaft by means of a jaw box.
- the adaptation management means of the choice of the best synchronization strategy of the gear trains comprise a computer 104 which receives signals from the sensors 265 representative of the angular speed of the primary shaft 200 and the engine speed 102 and transmits control signals of the synchronization actuators 260 and clutch actuators 268.
- the device By means of the device according to the invention, it is possible to use different sensors 265, present in the gearbox 101 and / or in the automobile vehicle 100, able to transmit to the computer 104 the information necessary to determine power transmission conditions and the accelerating speed of the acceleration control, in order to calculate the available time Td for effecting the synchronization of the target speed ratio and thus correspondingly adapting the synchronization strategy of the gear train which guarantees optimum operation.
- These sensors can be: a speed sensor of the receiver 103;
- each report 241 to 247 is equipped with a position sensor.
- FIG. 3 represents in the form of a logic diagram the method for controlling a gearbox 101 of a device that is the subject of the invention, comprising:
- a determination step 305 consisting in determining the power transmission conditions from the information supplied by the power transmission condition sensor and the acceleration control biasing speed sensor,
- a calculation step 310 consisting in determining the available time Td between two changes in gear ratios
- a step 315 of adaptation of selecting a strategy 324, 326, 328, 336 for synchronizing the gear trains of the target speed ratio as a function of the available time Td between two changes of gear ratios.
- the various sensors 265 of the device according to the invention make it possible to obtain information that provides information on the power transmission conditions of the vehicle and the speed of loading of the acceleration control.
- This information may concern, for example, the speed of the engine 102, the position of the accelerator pedal 105, the brake pedal 106 or even the speed of the vehicle.
- the computer 104 calculates the available time Td for the synchronization gear ratio report target speed.
- the computer 104 controls the various actuators 268, 260 to adapt as a function of the available time (Td) calculated in the previous step the choice of a synchronization strategy of the gearbox 101.
- Td available time
- the device according to the invention selects the optimal strategy for synchronization from among the set comprising:
- Td max the longest time between two gear ratio changes means a time of the order of several tens of minutes for example when driving the motor vehicle on the highway.
- Td min the shortest time between two changes of gears is a time of a few hundred milliseconds. This is the case, for example, of the sequence of gear changes at the exit of a motorway toll, and / or the departure of the vehicle at a standstill with a depression of the maximum accelerator pedal.
- the first gear is engaged.
- the speed curve 402 of the odd prime shaft 200 increases linearly in the same manner as the speed curve 403 of the motor 102 until reaching the threshold 404 of the maximum speed of the motor 102.
- the second speed is preselected and the speed curve 406 of the primary shaft 222 par increases also linearly, less than the speed curve 402 of the odd primary shaft 200.
- the velocity curve 402 of the odd prime shaft 200 continues to grow, while the speed 403 of the motor 102 decreases to join the velocity curve 406 of the rising prime shaft 222.
- Closing 412 of the even clutch 218 drives a third phase 415, in which the speed curve of the odd prime shaft 200 decreases 416 until it becomes less than the curve of the speed of the even prime shaft 222.
- the synchronization of the third gear ratio can not be performed before the end of the shift of the first gear to the second gear.
- a second case 325 the most "comfortable" is the case where the time Td available for synchronization is the longest Td max.
- the speed of the motor 102 is less than a maximum while the acceleration is zero.
- intermediate cases are understood to mean the cases where the available time Td has an intermediate value between Td min and Td max. In these cases the vehicle has a medium speed and an average acceleration.
- step 335 the calculation of the synchronization time of the trains and Pmax is carried out according to the different utilization hypotheses of the synchronizers, that is to say the strategy with a single synchronizer or the sequential control of several synchronizers.
- the calculation of the maximum power Pmax allowed by the synchronizer 252, 254 is described in the patent application FR 2915259. In this case the selection of the synchronization solicitation strategy 252, 254 is done by comparing Pmax with a threshold value of Pliml power, Plim2.
- the synchronization strategy 326 adopted is the sequential solicitation of a synchronizer 252, 254 described in the patent application FR0959085.
- the strategy 336 of sequential biasing of several synchronizers 252, 254 is used before effecting the interconnection of the gear of the gear ratio. target described in the patent application FR0956512.
- This strategy 336 comprises the following steps:
- a variation in the speed of the primary shaft 222 biased for the synchronization of the final ratio is determined, -
- the speed of the primary shaft 222 increases then it solves sequentially and decreasingly, as soon as the end of the passage of the gear ratio engaged, one or more synchronizers 252, 254 reports higher than the desired final speed ratio of the half -box,
- one or more synchronizers 252, 254 of ratios lower than the desired final speed ratio of the half are sequentially and progressively solicited as soon as the passage of the engaged speed ratio is solicited; -box.
- the method and the device which is the subject of the present invention make it possible to solve the problem of the increased loading of the synchronizers 252, 254 in the double-clutch gearboxes 101 by adopting the strategy 324, 326, 328, 336 of optimal synchronization as a function of the available time Td to synchronize the gear trains of the target gear ratio.
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- Structure Of Transmissions (AREA)
Abstract
The present invention relates to a device for controlling a twin-clutch gearbox (101) when changing gear ratios to shift from an initial gear ratio to a target gear ratio, said gearbox including two clutches (216, 218), each combined with an input shaft (222, 200) which said clutches rotatably connect to a power train (102), two output shafts (230, 232) connected to slaves (103), and dogs (15) provided with synchronisers (252, 254) combined with the gear ratios, each input shaft (222, 200) being connected to an output shaft (230, 232) by means of synchronised gear trains in order to transmit power according to a rotary movement between the power train (102) and the slave (103), said gear trains each corresponding to a transmission ratio (241 to 247) combined with a gear-shifting mechanism. The present invention also relates to a method for controlling a gearbox (101) equipped with such a device.
Description
DISPOSITIF ET PROCÉDÉ POUR LA COMMANDE D'UNE BOITE DE VITESSES A DEVICE AND METHOD FOR CONTROLLING A GEARBOX
DOUBLE EMBRAYAGE DOUBLE CLUTCH
La présente invention concerne un dispositif, un procédé pour la commande d'une boîte de vitesses à double embrayage plus particulièrement adaptée pour une transmission de puissance dans un véhicule automobile, ainsi qu'un véhicule automobile incorporant un tel dispositif. The present invention relates to a device, a method for controlling a double-clutch gearbox more particularly adapted for power transmission in a motor vehicle, and a motor vehicle incorporating such a device.
Plus particulièrement, l'invention a pour objet un dispositif et un procédé d'adaptation de la stratégie de synchronisation d'une boîte de vitesses à double embrayage en fonction du temps disponible pour le changement de rapport de vitesse. L'invention a pour but de limiter l'usure des synchroniseurs d'une boîte de vitesses à double embrayage. More particularly, the subject of the invention is a device and a method for adapting the synchronization strategy of a dual-clutch gearbox as a function of the time available for the gearshift. The invention aims to limit the wear of the synchronizers of a double-clutch gearbox.
Selon l'art antérieur, un véhicule automobile comporte une chaîne de transmission de puissance comprenant un groupe motopropulseur tel qu'un moteur thermique et/ou une machine électrique, un embrayage, et une boîte de vitesses, elle- même reliée aux roues motrices. L'embrayage assure la transmission de puissance entre le groupe motopropulseur et la boîte de vitesses, elle-même reliée aux roues. According to the prior art, a motor vehicle comprises a power transmission chain comprising a powertrain such as a heat engine and / or an electric machine, a clutch, and a gearbox, itself connected to the drive wheels. The clutch ensures the transmission of power between the powertrain and the gearbox, itself connected to the wheels.
Cette boîte de vitesses est un élément mécanique comportant plusieurs trains d'engrenages délivrant des rapports de transmission d'un couple, provenant d'un arbre primaire, couplé au groupe motopropulseur, à un arbre secondaire, couplé à des récepteurs, par exemple, les roues motrices d'un véhicule. La boîte de vitesses permet d'adapter le rapport de transmission entre le groupe motopropulseur et le récepteur, notamment en fonction du couple moteur disponible et du couple nécessaire à l'entraînement du récepteur. This gearbox is a mechanical element comprising a plurality of gear trains delivering torque transmission ratios, originating from a primary shaft, coupled to the powertrain, to a secondary shaft, coupled to receivers, for example, the drive wheels of a vehicle. The gearbox makes it possible to adapt the transmission ratio between the powertrain and the receiver, in particular as a function of the available engine torque and the torque required to drive the receiver.
Le rapport de transmission d'un train désigne le ratio entre la vitesse de rotation du récepteur et la vitesse de rotation de l'arbre moteur lorsqu'ils sont accouplés par l'intermédiaire dudit train. The transmission ratio of a train designates the ratio between the speed of rotation of the receiver and the speed of rotation of the motor shaft when they are coupled via said train.
Les boites de vitesses à double embrayage sont connues de l'art antérieur, notamment dans le domaine des véhicules automobiles, pour permettre le changement de rapport de transmission sans rupture de l'accélération du véhicule. Chaque rapport de transmission correspond à un rapport de la boîte de vitesse, lesquels rapports sont généralement classés selon une numérotation croissante en fonction du rapport de transmission, chaque rapport de transmission recevant un numéro d'ordre. Double clutch gearboxes are known from the prior art, especially in the field of motor vehicles, to allow the gear ratio change without breaking the acceleration of the vehicle. Each transmission ratio corresponds to a report of the gearbox, which reports are generally classified according to an increasing number according to the transmission ratio, each transmission ratio receiving a serial number.
Ces dites boîtes de vitesses ont l'avantage d'utiliser une technologie mécanique et une cinématique se rapprochant des boîtes de vitesses manuelles mécaniques
classiques, à trains d'engrenages parallèles, dont le rendement est sensiblement meilleur que celui des boîtes de vitesses automatiques à trains épicycloïdaux. These gearboxes have the advantage of using mechanical technology and a kinematics approaching manual mechanical gearboxes. conventional, parallel gear trains, whose performance is significantly better than that of automatic gearboxes planetary gear.
Une boîte de vitesses à double embrayage est une boîte de vitesses qui reprend l'architecture d'une boîte de vitesses manuelle classique, scindée en deux demi-boîtes. A double-clutch gearbox is a gearbox that takes the architecture of a conventional manual gearbox, split into two half-boxes.
En effet, le principe de base d'une boîte de vitesses à double embrayage consiste à séparer les rapports de boîte en deux sous boîtes, une demi-boîte comprenant les trains correspondant aux rapports dont le numéro d'ordre est pair, une deuxième demi-boîte pour les trains dont le numéro d'ordre des rapports est impair. Indeed, the basic principle of a double-clutch gearbox is to separate the box reports in two sub-boxes, a half-box comprising the trains corresponding to the reports whose number is even, a second half -box for trains with an odd order number.
Chaque train d'engrenage comporte une roue liée à un des arbres et un pignon, dit pignon fou, monté sur l'autre arbre. Des crabots munis chacun d'un synchroniseur sont utilisés pour lier sélectivement les pignons fous à l'arbre sur lequel ils sont montés afin d'assurer un passage de vitesse. À cet effet, le crabot est lié en rotation à son arbre mais est mobile axialement pour permettre un accrochage avec un pignon fou. Each gear train has a wheel connected to one of the shafts and a pinion, called idler, mounted on the other shaft. Dogs each provided with a synchronizer are used to selectively link the idle gears to the shaft on which they are mounted to ensure a gear shift. For this purpose, the dog is rotatably connected to its shaft but is movable axially to allow attachment with a pinion.
On parle de crabotage lorsque le crabot réalise la liaison en rotation de l'arbre avec le pignon fou, de sorte qu'un rapport de vitesse est engagé. It is called dog clutch when the dog realizes the connection in rotation of the shaft with the idler gear, so that a gear ratio is engaged.
Les synchroniseurs, montés sur les crabots ont pour rôle d'amener le crabot et le pignon fou des vitesses de rotation identiques avant de réaliser le crabotage. En effet, lors d'un changement de rapport de vitesse, le crabot est lié à l'arbre secondaire qui est relié aux roues, tandis que le pignon fou du rapport à engager est lié en rotation à l'arbre primaire (ou inversement). Or l'arbre primaire et l'arbre secondaire tournent à des vitesses différentes. Le synchroniseur permet alors de synchroniser le régime de l'arbre primaire avec celui de l'arbre secondaire lié aux roues. The synchronizers, mounted on the claws have the role of bringing the clutch and the idler gear identical rotational speeds before realizing the clutch. Indeed, during a gearshift, the clutch is linked to the secondary shaft which is connected to the wheels, while the idler gear ratio to engage is rotatably connected to the primary shaft (or vice versa) . But the primary shaft and the secondary shaft rotate at different speeds. The synchronizer then makes it possible to synchronize the speed of the primary shaft with that of the secondary shaft connected to the wheels.
II existe différents types de synchroniseurs également nommés « moyeux de synchronisation » notamment les synchroniseurs à cônes. There are different types of synchronizers also called "synchronization hubs" including cone synchronizers.
Un synchroniseur à cônes est cannelé à l'intérieur et coulisse sur les cannelures de l'arbre secondaire. Ses deux faces avant et arrière sont usinées en forme de cône, généralement femelle, alors que son pourtour est crénelé. Une bague crénelée à l'intérieur, coulisse autour du moyeu, dans le sens longitudinal, et comporte une rainure circulaire dans laquelle vient s'engager la fourchette de commande de vitesses. La face du pignon située vis-à-vis du synchroniseur comporte un cône mâle correspondant au cône femelle du synchroniseur, et à la périphérie du cône, des « créneaux » ayant le même diamètre et les mêmes dents que les créneaux de la périphérie du synchroniseur. Ainsi, les créneaux de la bague de synchronisation peuvent venir s'engager sur les créneaux du pignon. Ceci s'obtient en déplaçant le levier de la tringlerie de boîte de vitesses, qui fait coulisser la bague de
synchronisation sur les cannelures du moyeu. Pignon et moyeu de synchronisation se trouvent couplés ; l'entraînement de l'arbre se fait ainsi en douceur. A cone synchronizer is splined inside and slides on the splines of the secondary shaft. Its two front and rear faces are machined cone-shaped, usually female, while its perimeter is crenellated. A crenellated ring inside, slides around the hub in the longitudinal direction, and has a circular groove in which is engaged the gear control fork. The face of the pinion situated opposite the synchronizer comprises a male cone corresponding to the female cone of the synchronizer, and at the periphery of the cone, "slots" having the same diameter and the same teeth as the slots of the periphery of the synchronizer. . Thus, the slots of the synchronization ring can come to engage on the crenellations of the pinion. This is achieved by moving the lever of the transmission linkage, which slides the bushing synchronization on the splines of the hub. Pinion and synchronization hub are coupled; the drive of the tree is done so smoothly.
Dans une boîte de vitesses à double embrayage, pour chaque demi-boîte les synchroniseurs effectuent des passages montants avec sauts de rapports, c'est-à-dire entre deux rapports de numéro d'ordre pair ou deux rapports de numéro d'ordre impair. In a double-clutch gearbox, for each half-box the synchronizers make up-and-down passages, that is, between two odd-order number reports or two odd-order number reports. .
En d'autres termes, la stratégie de passage de rapport d'une boîte de vitesses à double embrayage consiste à synchroniser le meilleur rapport de transmission, ce rapport de transmission étant déterminé de façon autonome par le système de gestion de passage de rapport, dit calculateur, grâce à l'interprétation des informations telles que le couple et la vitesse de rotation du moteur, l'enfoncement de la pédale de l'accélérateur, la vitesse du véhicule, le mode de fonctionnement de la boîte, le couple résistant du véhicule. Ces informations permettent de renseigner le système de gestion sur la volonté du conducteur d'accélérer le véhicule, d'une part et des conditions de transmission de puissance d'autre part. In other words, the shift strategy of a dual clutch transmission is to synchronize the best transmission ratio, this transmission ratio being determined autonomously by the shift management system, said calculator, thanks to the interpretation of information such as the torque and the speed of rotation of the engine, the depression of the accelerator pedal, the speed of the vehicle, the operating mode of the gearbox, the resistant torque of the vehicle . This information makes it possible to inform the management system on the will of the driver to accelerate the vehicle on the one hand and power transmission conditions on the other hand.
Le rapport synchronisé est ensuite pré-engagé en attendant le croisement des deux embrayages finalisant le changement de rapport de transmission. The synchronized report is then pre-engaged pending the crossing of the two clutches finalizing the change of transmission ratio.
La boîte de vitesses à double embrayage comporte au moins deux arbres primaires, couplés chacun à l'arbre du moteur par l'intermédiaire d'un système à double embrayage. Le premier arbre primaire est couplé à un premier arbre secondaire par l'engagement d'au moins un train de transmission dont le rapport de transmission définit une première vitesse. Le deuxième arbre primaire est couplé à un deuxième arbre secondaire par l'engagement d'au moins un train de transmission dont le rapport de transmission définit une deuxième vitesse. Cette deuxième vitesse permet un rapport de transmission plus élevé par rapport à la première vitesse. The dual clutch gearbox has at least two primary shafts, each coupled to the motor shaft via a dual clutch system. The first primary shaft is coupled to a first secondary shaft by engagement of at least one transmission train whose transmission ratio defines a first speed. The second primary shaft is coupled to a second secondary shaft by the engagement of at least one transmission train whose transmission ratio defines a second speed. This second speed allows a higher transmission ratio compared to the first speed.
Dans une boîte de vitesses à double embrayage, l'engagement et la sélection des trains d'engrenages correspondant aux numéros d'ordre des rapports sont commandés par un système de contrôle commande, au moyen d'actionneurs. La boîte de vitesses à double embrayage peut ainsi présélectionner la vitesse supérieure ou inférieure, pour élever ou abaisser le rapport de transmission souhaité. In a double clutch gearbox, the engagement and selection of the gear trains corresponding to the order numbers of the reports are controlled by a control system, by means of actuators. The dual-clutch gearbox can thus preselect the top or bottom speed, to raise or lower the desired gear ratio.
Lors d'un passage de vitesse, le système de contrôle commande se charge d'actionner l'embrayage et de passer les rapports à la place du conducteur. Le système de contrôle commande ouvre l'embrayage de la première demi-boîte et ferme simultanément celui de la seconde. Le système de contrôle commande est piloté par un calculateur électronique, capable d'adapter ses actions en fonction du mode de conduite du conducteur.
Une telle boîte de vitesses est décrite dans le document FR-A-2 885 978. Ce document divulgue en outre une stratégie de commande des synchroniseurs des boîtes de vitesses de ce type, permettant ainsi lors d'un changement de vitesse, de passer par une vitesse intermédiaire de valeur rapprochée, en transférant le couple moteur d'un arbre moteur primaire à un autre. During a gearshift, the control system controls the clutch and shifts the gear in place of the driver. The control control system opens the clutch of the first half-box and closes simultaneously that of the second. The control system is controlled by an electronic computer, capable of adapting its actions according to the driving mode of the driver. Such a gearbox is described in document FR-A-2 885 978. This document also discloses a strategy for controlling the synchronizers of such gearboxes, thus making it possible, during a gear change, to go through an intermediate value of close value, by transferring the driving torque from one primary motor shaft to another.
Toutefois, lors d'un changement de rapport avec une boîte de vitesses à double embrayage comme dans le document FR-A-2 885 978, l'ensemble des synchroniseurs est sensiblement plus sollicité que dans une boîte de vitesses à architecture classique. However, when changing gear with a dual-clutch gearbox as in FR-A-2 885 978, all synchronizers is substantially more stressed than in a conventional architecture gearbox.
En effet, pour effectuer par exemple, un changement de la deuxième à la troisième vitesse, le synchroniseur préalablement craboté au train de pignons du premier rapport de transmission se retrouve craboté au train de pignons du troisième rapport de transmission. L'écart important de régime lors du passage de la première vitesse à la troisième vitesse génère un risque au niveau de l'énergie dissipée dans le synchroniseur du troisième rapport de transmission. Ce risque est dû à l'important saut de rapport de transmission lors du passage entre les deux vitesses. Cette contrainte lors du changement de vitesse, conduit d'une part, à un dimensionnement important du diamètre de chaque cône de frottement, et d'autre part, à une multiplication de ces dits cônes dans la boîte de vitesses. Indeed, to perform for example, a change from the second to the third gear, the synchronizer previously interlocked with the gear train of the first gear ratio is found clutching the gear train of the third gear ratio. The large difference in speed during the transition from the first speed to the third speed generates a risk in terms of the energy dissipated in the synchronizer of the third gear ratio. This risk is due to the important jump of transmission ratio during the passage between the two speeds. This constraint during the change of speed, leads on the one hand, to a large dimensioning of the diameter of each friction cone, and on the other hand, to a multiplication of said cones in the gearbox.
L'invention a pour but de résoudre ces inconvénients de l'art antérieur. The object of the invention is to solve these disadvantages of the prior art.
À cet effet, selon un premier aspect, la présente invention vise un dispositif pour la commande d'une boîte de vitesses à double embrayage lors du changement de rapport de vitesse pour passer d'un rapport de vitesse initial vers un rapport de vitesse cible, ladite boîte comprenant deux embrayages, associés chacun à un arbre primaire qu'ils relient en rotation à un groupe motopropulseur, deux arbres secondaires reliés à des récepteurs, et des crabots munis de synchroniseurs associés aux rapports, chaque arbre primaire étant lié à un arbre secondaire par l'intermédiaire de trains d'engrenages synchronisés pour la transmission d'une puissance selon un mouvement de rotation entre le groupe motopropulseur et le récepteur, lesdits trains correspondant chacun à un rapport de transmission associé à un mécanisme de changement de rapport, ledit groupe motopropulseur comprenant une commande d'accélération, ledit dispositif comprenant : For this purpose, according to a first aspect, the present invention is directed to a device for controlling a double-clutch gearbox during the change of speed ratio from an initial speed ratio to a target gear ratio. said box comprising two clutches, each associated with a primary shaft that they rotate with a powertrain, two secondary shafts connected to receivers, and claws with synchronizers associated with the reports, each primary shaft being linked to a secondary shaft via synchronized gear trains for the transmission of power in a rotational movement between the power train and the receiver, said trains each corresponding to a transmission ratio associated with a gearshift mechanism, said group power train comprising an acceleration control, said device comprising:
- un capteur de conditions de transmission de puissance et un capteur de la vitesse de sollicitation de la commande d'accélération, a power transmission condition sensor and a speed control sensor of the acceleration control,
- un moyen pour déterminer le temps disponible Td entre deux changements de rapports de vitesse, et
- des moyens de gestion aptes à adapter le choix d'une stratégie de synchronisation des trains d'engrenage du rapport de vitesse cible en fonction du temps disponible Td entre deux changements de rapports de vitesse. a means for determining the available time Td between two gear ratio changes, and management means capable of adapting the choice of a synchronization strategy of the gear trains of the target speed ratio as a function of the available time Td between two gear ratio changes.
En d'autres termes, le dispositif selon l'invention permet d'adopter la stratégie optimale de sollicitation des synchroniseurs en fonction du temps disponible Td pour effectuer le passage de rapport de vitesse cible. In other words, the device according to the invention makes it possible to adopt the optimal strategy of soliciting the synchronizers as a function of the available time Td to effect the passage of the target speed ratio.
Un des avantages de l'invention est de permettre une meilleure synchronisation des rapports de vitesses dans les boîtes de vitesses de type à double embrayage, notamment pour des applications concernant des véhicules automobiles. Le dispositif selon l'invention permet de résoudre le problème de la sollicitation excessive des synchroniseurs dans ce type de boîtes de vitesses. One of the advantages of the invention is to allow a better synchronization of gear ratios in dual-clutch type gearboxes, especially for applications involving motor vehicles. The device according to the invention solves the problem of overstressing synchronizers in this type of gearboxes.
Un autre avantage du dispositif selon l'invention est sa facilité de mise en œuvre dans un véhicule automobile. Another advantage of the device according to the invention is its ease of implementation in a motor vehicle.
L'invention peut être mise en œuvre selon les modes de réalisations avantageux exposés ci-après lesquels peuvent être considérés individuellement ou selon toute combinaison opérante. The invention can be implemented according to the advantageous embodiments described below which can be considered individually or in any operating combination.
Selon des caractéristiques particulières, les capteurs des conditions de transmission de puissance comprennent l'un des capteurs suivant : According to particular characteristics, the sensors of the power transmission conditions comprise one of the following sensors:
- un capteur de vitesse de rotation du récepteur ; a speed sensor of the receiver;
- un capteur de vitesse de rotation du moteur ; - a motor rotation speed sensor;
- un capteur de vitesse de rotation d'un des deux arbres primaires ; a speed sensor for rotating one of the two primary shafts;
- un capteur de position d'un des embrayages. a position sensor of one of the clutches.
Avantageusement, l'ensemble de ces capteurs permet de fournir les renseignements nécessaires afin de déterminer, le temps disponible Td entre deux changements de rapport, ainsi que le temps de synchronisation Ts, l'énergie et la puissance dissipée par les synchroniseurs entre autres. Advantageously, the set of these sensors makes it possible to provide the necessary information to determine the available time Td between two gear changes, as well as the synchronization time Ts, the energy and the power dissipated by the synchronizers among others.
Ces informations renseignent les moyens de gestion du dispositif sur les conditions de roulage du véhicule et la vitesse de sollicitation de la commande d'accélération permettant ainsi de sélectionner la meilleure stratégie de synchronisation du train d'engrenages du rapport de vitesse cible. This information informs the means of management of the device on the running conditions of the vehicle and the speed of loading of the throttle control thus making it possible to select the best synchronization strategy of the gear train of the target gear ratio.
Selon des caractéristiques particulières, le mécanisme de changement de rapport comprend une fourchette de passage de rapport et les capteurs de condition de transmission comprennent un capteur de position de ladite fourchette. According to particular features, the gearshift mechanism includes a gear shift fork and the gear condition sensors comprise a position sensor of said fork.
Selon des caractéristiques particulières, le dispositif objet de l'invention comprend une commande de freinage et les capteurs de conditions de transmission de puissance comprennent un capteur de sollicitation de ladite commande de freinage.
Selon des caractéristiques particulières, le moyen de gestion est un système de commande de la boîte de vitesses comportant un calculateur et des actionneurs. According to particular features, the device which is the subject of the invention comprises a braking command and the power transmission condition sensors comprise a solicitation sensor of the said braking command. According to particular characteristics, the management means is a transmission control system comprising a computer and actuators.
En d'autres termes, les capteurs informent le calculateur de la boîte de vitesses qui, en fonction de ces données, commande les actionneurs. In other words, the sensors inform the computer of the gearbox which, based on these data, controls the actuators.
Les actionneurs peuvent être par exemple des actionneurs des synchroniseurs, des actionneurs des embrayages. The actuators may be, for example, actuators of the synchronizers, actuators of the clutches.
Un deuxième aspect de l'invention vise un procédé pour la commande d'une boîte de vitesses équipée d'un dispositif objet de l'invention comprenant : A second aspect of the invention provides a method for controlling a gearbox equipped with a device according to the invention comprising:
- une étape de détermination consistant à déterminer les conditions de transmission de puissance à partir des informations délivrées par le capteur de conditions de transmission de puissance et le capteur de la vitesse de sollicitation de la commande d'accélération, a determination step of determining the power transmission conditions from the information supplied by the power transmission condition sensor and the acceleration control load speed sensor,
- une étape de calcul consistant à déterminer le temps disponible Td entre deux changements de rapports de vitesse, et a calculation step consisting in determining the available time Td between two gear ratio changes, and
- une étape d'adaptation, consistant à sélectionner une stratégie de synchronisation des trains d'engrenage du rapport de vitesse cible en fonction du temps disponible Td entre deux changements de rapports de vitesse. an adaptation step, of selecting a strategy for synchronizing the gear trains of the target speed ratio as a function of the available time Td between two gear ratio changes.
Selon des caractéristiques particulières, l'étape d'adaptation consiste à sélectionner une stratégie parmi l'ensemble comprenant : According to particular features, the adaptation step consists in selecting a strategy from the set comprising:
- une stratégie de sollicitation du synchroniseur du train du rapport de vitesse cible uniquement, - a strategy of soliciting the synchronizer of the train of the target speed ratio only,
- une stratégie comportant des étapes de sollicitation séquentielle de plusieurs synchroniseurs, a strategy comprising steps for sequentially soliciting several synchronizers,
- une stratégie de sollicitation de l'embrayage non en prise, et a strategy of soliciting the clutch not in engagement, and
- une stratégie de sollicitation séquentielle d'un synchroniseur.a strategy of sequential solicitation of a synchronizer.
Ainsi, le procédé objet de l'invention permet avantageusement de sélectionner la stratégie de synchronisation de la boîte de vitesses à double embrayage qui entraîne une utilisation optimale des synchroniseurs et un passage de rapports de vitesses efficace dans le temps disponible pour la synchronisation. Thus, the method which is the subject of the invention advantageously makes it possible to select the synchronization strategy of the double-clutch gearbox which results in an optimal use of the synchronizers and an gearshift that is efficient in the time available for synchronization.
Ces différentes stratégies de synchronisation sont connues et leur mise en œuvre est simple. These different synchronization strategies are known and their implementation is simple.
Une stratégie consiste à solliciter de manière directe le synchroniseur du train du rapport de vitesse cible uniquement. One strategy is to directly request the train synchronizer of the target gear only.
Une autre stratégie de commande d'une boîte de vitesses à double embrayage, est un procédé de pilotage comportant des étapes de sollicitation séquentielle d'un ou plusieurs synchroniseurs décrit dans le document FR0956512.
Cela permet un passage d'un rapport inférieur à un rapport supérieur ou vice versa, avec un écart de régime plus important qu'en sollicitant un seul synchroniseur. Ce procédé permet, de solliciter dès la fin d'un passage dans un rapport de vitesse, le synchroniseur du rapport de vitesse final, pour effectuer une partie de la phase de synchronisation, le synchroniseur final étant sollicité avant le crabotage de ce dernier. Another strategy for controlling a double-clutch gearbox is a control method comprising steps of sequential solicitation of one or more synchronizers described in the document FR0956512. This allows a shift from a lower gear to a higher gear or vice versa, with a greater speed difference than soliciting a single synchronizer. This method makes it possible to solicit, at the end of a passage in a gear ratio, the synchronizer of the final gear ratio, in order to perform part of the synchronization phase, the final synchronizer being solicited prior to the interconnection of the latter.
Ensuite, le document EP1672253 décrit la stratégie de sollicitation de l'embrayage non en prise qui consiste à mettre en œuvre l'embrayage de la demi- boîte de vitesses débrayée pour réaliser la synchronisation lorsque la durée maximale de synchronisation prédéterminée dépasse l'effort maximal que le dispositif de synchronisation peut fournir. Next, the document EP1672253 describes the strategy of engaging the non-engaged clutch which consists in implementing the clutch of the disengaged half-gearbox to achieve synchronization when the predetermined maximum synchronization time exceeds the maximum effort. that the synchronization device can provide.
Enfin, la sollicitation séquentielle d'un synchroniseur est une stratégie décrite par le document FR0959085 dans laquelle l'application du synchroniseur se fait en deux parties. Finally, the sequential solicitation of a synchronizer is a strategy described by the document FR0959085 in which the application of the synchronizer is in two parts.
Selon des caractéristiques particulières, dans l'étape d'adaptation, lorsque le temps disponible Td plus court qu'un temps Td min prédéfini (Td <Td min), la stratégie de synchronisation est la stratégie (326) de sollicitation séquentielle d'un synchroniseur ou la stratégie (324) de sollicitation du synchroniseur du train du rapport de vitesse cible uniquement. According to particular features, in the adaptation step, when the available time Td is shorter than a predefined time Td min (Td <Td min), the synchronization strategy is the strategy (326) of sequential solicitation of a synchronizer or strategy (324) for soliciting the synchronizer of the target gear train only.
En d'autres termes, dans ce cas de figure, il faut effectuer un calcul du temps de synchronisation Ts. Le temps de synchronisation Ts dépend principalement de l'écart de régime, donc du régime initial de synchronisation Le temps de synchronisation diminue lorsque l'effort appliqué à ce synchroniseur augmente. La vitesse de montée en effort et l'effort maximal de synchronisation influent également sur le temps de synchronisation Ts. In other words, in this case, it is necessary to perform a calculation of the synchronization time Ts. The synchronization time Ts depends mainly on the speed difference, and therefore on the initial synchronization speed. The synchronization time decreases as the force applied to this synchronizer increases. The speed of rise in effort and the maximum effort of synchronization also affect the synchronization time Ts.
Ainsi, lorsque le temps de synchronisation est suffisamment court, la stratégie de synchronisation comporte des étapes de sollicitation séquentielle de plusieurs synchroniseurs tandis que dans le cas contraire, la stratégie de synchronisation est la stratégie de sollicitation du synchroniseur du train du rapport de vitesse cible uniquement. Thus, when the synchronization time is sufficiently short, the synchronization strategy comprises sequential solicitation steps of several synchronizers while, in the opposite case, the synchronization strategy is the strategy of soliciting the synchronizer of the train of the target speed ratio only. .
Selon des caractéristiques particulières, lorsque le temps disponible Td plus long qu'un temps Td max prédéfini (Td>Td max), le procédé de synchronisation choisi est la sollicitation de l'embrayage non en prise. According to particular characteristics, when the available time Td longer than a predefined time Td max (Td> Td max), the selected synchronization method is the solicitation of the non-engaged clutch.
Cela permet avantageusement de limiter la sollicitation du synchroniseur du rapport cible. This advantageously makes it possible to limit the solicitation of the synchronizer of the target ratio.
Selon des caractéristiques particulières, dans l'étape d'adaptation, dans les cas où le temps disponible Td est intermédiaire entre Td min et Td max (Td min < Td <
Td max), une étape de calcul de la puissance maximale Pmax admissible par le synchroniseur est effectuée. According to particular characteristics, in the adaptation step, in cases where the available time Td is intermediate between Td min and Td max (Td min <Td < Td max), a step of calculating the maximum power Pmax allowed by the synchronizer is performed.
Une des limites du système de synchronisation réside dans la puissance dissipée par le synchroniseur sans risque de détérioration de ses composants. Afin de garantir un temps de synchronisation optimisé, quel que soit le type de passage de rapport, sans provoquer d'endommagement au mécanisme du synchroniseur, le procédé objet de l'invention tient compte de la puissance maximale admissible par le synchroniseur. Cette puissance Pmax dépend des matériaux du synchroniseur et de la surface de frottement entre le pignon fou et le synchroniseur. Le calcul de Pmax est décrit dans le document FR2915259. One of the limitations of the synchronization system lies in the power dissipated by the synchronizer without risk of deterioration of its components. In order to guarantee an optimized synchronization time, whatever the type of shift, without causing damage to the synchronizer mechanism, the method that is the subject of the invention takes into account the maximum power allowed by the synchronizer. This power Pmax depends on the materials of the synchronizer and the friction surface between the idle gear and the synchronizer. The calculation of Pmax is described in document FR2915259.
Selon des caractéristiques particulières, la stratégie de synchronisation adoptée est la stratégie de sollicitation séquentielle d'un synchroniseur ou la stratégie de sollicitation séquentielle de plusieurs synchroniseurs. According to particular characteristics, the synchronization strategy adopted is the strategy of sequential solicitation of a synchronizer or the strategy of sequential solicitation of several synchronizers.
Plus particulièrement, lorsque la puissance maximale Pmax calculée admissible par le synchroniseur est inférieure à un seuil Pliml , la stratégie de synchronisation adoptée est la sollicitation séquentielle de plusieurs synchroniseurs et lorsque la puissance maximale Pmax admissible par le synchroniseur est supérieure à un seuil Plim2 la stratégie de synchronisation adoptée est la sollicitation séquentielle d'un synchroniseur. More particularly, when the calculated maximum power Pmax admissible by the synchronizer is less than a threshold Pliml, the synchronization strategy adopted is the sequential solicitation of several synchronizers and when the maximum power Pmax allowed by the synchronizer is greater than a threshold Plim2 the strategy adopted synchronization is the sequential solicitation of a synchronizer.
On note que Pliml et Plim2 sont des valeurs seuil de puissance prédéterminées en fonction des caractéristiques des synchroniseurs de manière connue comme étant respectivement pour Pliml le seuil au-delà duquel la puissance admissible par les synchroniseurs est forte et pour Plim2 le seuil en dessous duquel la puissance admissible par les synchroniseurs est faible. En d'autres termes une Pmax < Pliml est considérée comme étant une puissance maximale admissible par les synchroniseurs faible et une Pmax > Plim2 est considérée comme étant une puissance maximale admissible par les synchroniseurs forte. It will be noted that Plim1 and Plim2 are predetermined power threshold values according to the characteristics of the synchronizers in a manner known as Plim1 respectively for the threshold beyond which the power allowed by the synchronizers is high and for Plim2 the threshold below which the power output by synchronizers is low. In other words a Pmax <Plim1 is considered to be a maximum allowable power by the weak synchronizers and a Pmax> Plim2 is considered to be a maximum allowable power by the strong synchronizers.
Un autre aspect de l'invention vise un véhicule automobile caractérisé en ce qu'il comprend un dispositif selon l'un quelconque des modes de réalisation précédents. Another aspect of the invention is a motor vehicle characterized in that it comprises a device according to any one of the preceding embodiments.
Les avantages, buts et caractéristiques particulières de ce procédé et de ce véhicule étant similaires à ceux du dispositif objet de la présente invention, ils ne sont pas rappelés ici. The advantages, aims and particular characteristics of this method and this vehicle being similar to those of the device object of the present invention, they are not recalled here.
D'autres avantages, buts et caractéristiques de l'invention apparaîtront à la lecture de la description suivante, donnée à titre d'exemple, nullement limitatif, et faite en se référant aux figures dans lesquelles :
- la Figure 1 représente, schématiquement, un véhicule comprenant un dispositif de commande de boîte de vitesses à double embrayage objet de l'invention dans un mode de réalisation particulier, Other advantages, aims and features of the invention will appear on reading the following description given by way of example, in no way limiting, and with reference to the figures in which: - Figure 1 shows, schematically, a vehicle comprising a double clutch gearbox control device object of the invention in a particular embodiment,
- la Figure 2 représente, schématiquement en vue de dessus, une boîte de vitesses à double embrayage comprenant un dispositif de commande objet de l'invention dans un mode de réalisation particulier, - Figure 2 shows schematically in plan view, a double clutch gearbox comprising a control device object of the invention in a particular embodiment,
- la Figure 3 représente, sous la forme d'un logigramme, des étapes mises en œuvre dans un mode de réalisation particulier du procédé objet de la présente invention, et FIG. 3 represents, in the form of a logic diagram, the steps implemented in a particular embodiment of the method that is the subject of the present invention, and
- la Figure 4 représente, schématiquement un exemple d'enchaînement de passages de rapports de vitesses montants. - Figure 4 shows schematically an example of sequencing of upshifts speeds reports.
On note que les figures ne sont pas à l'échelle. It is noted that the figures are not to scale.
D'une manière générale, la présente invention concerne les boîtes de vitesses 101 comprenant des trains synchronisés correspondant à des rapports de transmission, lors du changement d'une vitesse vers une vitesse cible, pour un véhicule 100 comprenant une commande d'accélération 105 et une commande de freinage 106. In general, the present invention relates to gearboxes 101 comprising synchronized trains corresponding to transmission ratios, when changing a speed towards a target speed, for a vehicle 100 comprising an acceleration control 105 and a brake control 106.
Comme l'illustre la figure 1 , la boîte de vitesses 101 est un élément mécanique proposant plusieurs rapports de transmission d'un couple provenant d'un arbre primaire, couplé au moteur 102, à un arbre secondaire, couplé aux roues 103 motrices du véhicule. La boîte de vitesses 101 permet d'adapter le couple moteur disponible, au couple nécessaire au déplacement du véhicule 100. As illustrated in FIG. 1, the gearbox 101 is a mechanical element proposing several transmission ratios of a torque coming from a primary shaft, coupled to the motor 102, to a secondary shaft, coupled to the vehicle's driving wheels 103. . The gearbox 101 makes it possible to adapt the available engine torque to the torque required to move the vehicle 100.
Dans la suite de la description, on considère principalement, à titre d'exemple non limitatif, un véhicule automobile 100 équipé d'une boîte de vitesses 101 à double embrayage. In the remainder of the description, reference is made primarily, by way of non-limiting example, to a motor vehicle 100 equipped with a gearbox 101 with a double clutch.
Comme illustré en figure 2, dans un mode de réalisation particulier, une boîte de vitesses 101 à double embrayage d'un véhicule automobile est principalement constituée d'un volant moteur 212 entraîné en rotation par l'arbre de sortie 214 du moteur 102 et de deux embrayages 216 et 218 concentriques. As illustrated in FIG. 2, in a particular embodiment, a gearbox 101 with a dual clutch of a motor vehicle consists mainly of a flywheel 212 rotated by the output shaft 214 of the engine 102 and two clutches 216 and 218 concentric.
Un premier embrayage 218, entraînant un premier arbre primaire 222 creux et un second embrayage 216, juxtaposé au premier 218, entraînant un deuxième arbre primaire 200 plein, passant à l'intérieur de l'arbre primaire 222 creux. A first clutch 218, driving a first hollow primary shaft 222 and a second clutch 216, juxtaposed to the first 218, driving a second primary shaft 200 full, passing inside the hollow primary shaft 222.
Les arbres primaires 200, 222 sont couplés chacun aux arbres secondaires 230, 232 par l'intermédiaire de trains de transmission dont les rapports de transmission définissent des rapports de vitesse. The primary shafts 200, 222 are each coupled to the secondary shafts 230, 232 via transmission trains whose transmission ratios define gear ratios.
Ces rapports de vitesse sont répartis en deux demi-boîtes.
- une première demi-boîte comprend les trains correspondant aux rapports dont le numéro d'ordre est pair (le deuxième rapport de vitesse 242, le quatrième rapport de vitesse 244 et le sixième rapport de vitesse 246), etThese speed ratios are divided into two half-boxes. a first half-box comprises the trains corresponding to the ratios whose sequence number is even (the second gear ratio 242, the fourth gear ratio 244 and the sixth gear ratio 246), and
- une deuxième demi-boîte comprend les trains correspondant aux rapports dont le numéro d'ordre est impair (le premier rapport de vitessea second half-box comprises the trains corresponding to the ratios whose order number is odd (the first gear ratio
241 , le troisième rapport de vitesse 243, le cinquième rapport de vitesse 245 et le septième rapport de vitesse 247). 241, the third gear ratio 243, the fifth gear ratio 245 and the seventh gear ratio 247).
Le train d'engrenage d'un rapport de vitesse, par exemple celui du deuxième rapport de vitesse 242, comporte un premier pignon 281 dit « pignon fixe », lié solidairement à un arbre primaire 222, engrené par un deuxième pignon 280 dit « pignon fou » monté libre en rotation et fixe en translation sur l'arbre secondaire 232. The gear train of a gear ratio, for example that of the second gear ratio 242, comprises a first pinion 281 called "fixed gear", integrally bonded to a primary shaft 222, meshing with a second pinion 280 called "pinion" mad "mounted free in rotation and fixed in translation on the secondary shaft 232.
Un dispositif de synchronisation 252 comprenant un anneau de synchronisation 254, monté libre en translation et fixe en rotation sur l'arbre secondaire 232, est commandé par un actionneur de synchronisation 260 en rotation sur un arbre secondaire 232 et rendu solidaire de cet arbre au moyen d'une boîte à crabots. A synchronization device 252 comprising a synchronization ring 254, mounted free in translation and fixed in rotation on the secondary shaft 232, is controlled by a synchronization actuator 260 rotated on a secondary shaft 232 and secured to this shaft by means of a jaw box.
Sur les arbres primaires 200 et 222 sont montés des capteurs 265 de la vitesse angulaire des arbres primaires 200, 222. On the primary shafts 200 and 222 are mounted sensors 265 of the angular velocity of the primary shafts 200, 222.
Les moyens de gestion de l'adaptation du choix de la meilleure stratégie de synchronisation des trains d'engrenages comprennent un calculateur 104 qui reçoit des signaux des capteurs 265 représentatifs de la vitesse angulaire de l'arbre primaire 200 et du régime moteur 102 et émet des signaux de commande des actionneurs de synchronisation 260 et des actionneurs d'embrayage 268. The adaptation management means of the choice of the best synchronization strategy of the gear trains comprise a computer 104 which receives signals from the sensors 265 representative of the angular speed of the primary shaft 200 and the engine speed 102 and transmits control signals of the synchronization actuators 260 and clutch actuators 268.
Lorsque l'on veut changer de rapport de vitesse, en particulier engager un rapport nécessitant un changement d'arbre primaire 200, 222 en prise, il est nécessaire de venir synchroniser, puis craboter le pignon fou 280, correspondant au rapport de vitesse cible. La synchronisation en question revient à égaliser la vitesse de ce pignon fou 280, et la vitesse de l'arbre secondaire 232. When it is desired to change the gear ratio, in particular to engage a gear that requires a gear shaft 200, 222 to be engaged, it is necessary to synchronize and then engage the idle gear 280, corresponding to the target gear ratio. The synchronization in question amounts to equalizing the speed of this idle gear 280, and the speed of the secondary shaft 232.
Au moyen du dispositif selon l'invention, on peut utiliser différents capteurs 265, présents dans la boîte de vitesses 101 et/ou dans le véhicule 100 automobile, aptes à transmettre au calculateur 104 les informations nécessaires pour déterminer conditions de transmission de puissance et la vitesse de sollicitation de la commande d'accélération, afin de calculer le temps disponible Td pour effectuer la synchronisation du rapport de vitesse cible et ainsi adapter de manière correspondante la stratégie de synchronisation du train d'engrenage qui garantisse un fonctionnement optimal. By means of the device according to the invention, it is possible to use different sensors 265, present in the gearbox 101 and / or in the automobile vehicle 100, able to transmit to the computer 104 the information necessary to determine power transmission conditions and the accelerating speed of the acceleration control, in order to calculate the available time Td for effecting the synchronization of the target speed ratio and thus correspondingly adapting the synchronization strategy of the gear train which guarantees optimum operation.
Ces capteurs peuvent être :
- un capteur de vitesse de rotation du récepteur 103 ; These sensors can be: a speed sensor of the receiver 103;
- un capteur de vitesse de rotation du moteur 102 ; a motor rotation speed sensor 102;
- un capteur de vitesse de rotation d'un des deux arbres primaires 200,222 ; a speed sensor for rotation of one of the two primary shafts 200, 222;
- un capteur de position d'un des embrayages 218,216 ; a position sensor of one of the clutches 218,216;
- des capteurs de sollicitation de la commande d'accélération 105 ; sensors for soliciting the acceleration control 105;
- des capteurs de la position des fourchettes de passage de rapport, dans ce cas chaque rapport 241 à 247 est équipé d'un capteur de position. - Sensors of the position of the shift forks, in this case each report 241 to 247 is equipped with a position sensor.
La figure 3 représente sous la forme d'un logigramme le procédé pour la commande d'une boîte de vitesses 101 d'un dispositif objet de l'invention comprenant : FIG. 3 represents in the form of a logic diagram the method for controlling a gearbox 101 of a device that is the subject of the invention, comprising:
- une étape 305 de détermination consistant à déterminer les conditions de transmission de puissance à partir des informations délivrées par le capteur de conditions de transmission de puissance et le capteur de la vitesse de sollicitation de la commande d'accélération, a determination step 305 consisting in determining the power transmission conditions from the information supplied by the power transmission condition sensor and the acceleration control biasing speed sensor,
- une étape 310 de calcul consistant à déterminer le temps disponible Td entre deux changements de rapports de vitesse, et a calculation step 310 consisting in determining the available time Td between two changes in gear ratios, and
- une étape 315 d'adaptation, consistant à sélectionner une stratégie 324, 326, 328, 336 de synchronisation des trains d'engrenage du rapport de vitesse cible en fonction du temps disponible Td entre deux changements de rapports de vitesse. a step 315 of adaptation, of selecting a strategy 324, 326, 328, 336 for synchronizing the gear trains of the target speed ratio as a function of the available time Td between two changes of gear ratios.
Dans une étape 305, les différents capteurs 265 du dispositif objet de l'invention permettent d'obtenir des informations qui renseignent sur les conditions de transmission de puissance du véhicule et la vitesse de sollicitation de la commande d'accélération. Ces informations peuvent concerner par exemple le régime du moteur 102, la position de la pédale 105 d'accélération, de la pédale 106 de frein ou encore la vitesse du véhicule. In a step 305, the various sensors 265 of the device according to the invention make it possible to obtain information that provides information on the power transmission conditions of the vehicle and the speed of loading of the acceleration control. This information may concern, for example, the speed of the engine 102, the position of the accelerator pedal 105, the brake pedal 106 or even the speed of the vehicle.
À partir des grandeurs et des informations à la disposition du calculateur 104 notamment le rapport de vitesse engagé et le rapport de vitesse à engager, dans une deuxième étape 310 le calculateur 104 calcule le temps disponible Td pour la synchronisation du train d'engrenage du rapport de vitesse cible. From the quantities and information available to the computer 104 including the gear ratio engaged and the speed ratio to be engaged, in a second step 310 the computer 104 calculates the available time Td for the synchronization gear ratio report target speed.
Ensuite, dans une étape 315, le calculateur 104 commande les différents actionneurs 268, 260 afin d'adapter en fonction du temps disponible (Td) calculé dans l'étape précédente le choix d'une stratégie de synchronisation de la boîte de vitesses 101 .
En fonction du temps disponible Td, le dispositif objet de l'invention sélectionne la stratégie optimale pour la synchronisation parmi l'ensemble comprenant : Then, in a step 315, the computer 104 controls the various actuators 268, 260 to adapt as a function of the available time (Td) calculated in the previous step the choice of a synchronization strategy of the gearbox 101. As a function of the available time Td, the device according to the invention selects the optimal strategy for synchronization from among the set comprising:
- la stratégie 322 de sollicitation du synchroniseur du train du rapport de vitesse cible uniquement, the strategy 322 for soliciting the synchronizer of the gear of the target gear ratio only,
- la stratégie 326 comportant des étapes de sollicitation séquentielle de plusieurs synchroniseurs, selon la proposition de la demande de brevet FR0956512, the strategy 326 comprising steps of sequential solicitation of several synchronizers, according to the proposal of the patent application FR0956512,
- la stratégie 328 de sollicitation de l'embrayage non en prise, afin de limiter la sollicitation du synchroniseur du rapport cible comme connu dans le document EP 1 672 253 A1 , et. the strategy 328 of soliciting the clutch not in engagement, in order to limit the loading of the synchronizer of the target ratio as known in the document EP 1 672 253 A1, and.
- la stratégie 336 de sollicitation séquentielle d'un synchroniseur selon la proposition de la demande de brevet FR0959085. - Strategy 336 sequential solicitation of a synchronizer according to the proposal of the patent application FR0959085.
En d'autres termes, différents cas, que nous allons détailler ci-dessous, peuvent se présenter dans cette étape 315. In other words, different cases, which we will detail below, can occur in this step 315.
Plus précisément, il s'agit des cas où le temps, Td, entre deux changements de rapport sera : More precisely, these are the cases where the time, Td, between two changes of ratio will be:
- le plus court Td min - the shortest Td min
- le plus long Td max, et - the longest Td max, and
- les cas intermédiaires où Td min < Td < Td max. - the intermediate cases where Td min <Td <Td max.
Par « Td max », le temps le plus long entre deux changements de rapports de vitesses, on entend un temps de l'ordre de plusieurs dizaines de minutes par exemple en roulage du véhicule automobile sur autoroute. By "Td max", the longest time between two gear ratio changes means a time of the order of several tens of minutes for example when driving the motor vehicle on the highway.
Par « Td min » le temps le plus court entre deux changements de rapports de vitesses, on entend un temps de quelques centaines de millisecondes. C'est le cas par exemple de l'enchaînement de passages de rapports en sortie d'un péage d'autoroute, et/ou de départ du véhicule à l'arrêt avec un enfoncement de la pédale d'accélérateur maximum. By "Td min" the shortest time between two changes of gears is a time of a few hundred milliseconds. This is the case, for example, of the sequence of gear changes at the exit of a motorway toll, and / or the departure of the vehicle at a standstill with a depression of the maximum accelerator pedal.
En d'autres termes, la vitesse du véhicule et l'enfoncement de la pédale d'accélérateur sur une échelle de 0 à 100 % permettent de déterminer la plage de temps disponible. Ainsi le temps, Td, entre deux changements de rapport est : In other words, the speed of the vehicle and the depression of the accelerator pedal on a scale of 0 to 100% determine the range of available time. So the time, Td, between two changes of ratio is:
- Td min lorsqu'il est compris entre 250 ms et 2 s, - Td min when it is between 250 ms and 2 s,
- Td max à partir de 10 s, et - Td max from 10 s, and
- T intermédiaire lorsqu'il est compris entre 2 et 10 s. - intermediate T when it is between 2 and 10 s.
Dans le cas 320 où le temps Td entre deux changements de rapport est le plus court Td min est le cas le moins favorable.
La vitesse du moteur 102 est maximale et l'accélération du véhicule est non nulle. In the case 320 where the time Td between two changes of ratio is the shortest Td min is the least favorable case. The speed of the motor 102 is maximum and the acceleration of the vehicle is not zero.
Ce cas est notamment détecté par la position de la pédale d'accélérateur 105. En effet, dans le cas où la pédale 105 est dans une position totalement enfoncée, cela indique une volonté d'accélération importante de la part du conducteur. Les passages de rapports de vitesses s'enchaînent donc très rapidement pour répondre à ce besoin d'accélération du véhicule 100. This case is in particular detected by the position of the accelerator pedal 105. Indeed, in the case where the pedal 105 is in a fully depressed position, this indicates a desire for significant acceleration from the driver. The gearshift passages are thus linked very quickly to meet this acceleration need of the vehicle 100.
La figure 4 illustre un exemple de passage de rapports de vitesse montants, lorsque la commande d'accélération est totalement sollicitée 401 ce qui équivaut à un enfoncement total de la pédale 105 d'accélération. FIG. 4 illustrates an example of the passage of upshift gears when the acceleration control is fully loaded 401, which is equivalent to a total depression of the acceleration pedal 105.
Trois phases successives s'enchaînent alors. Three successive phases are then linked together.
Dans la première phase 405, la première vitesse est engagée. La courbe de vitesse 402 de l'arbre primaire 200 impair croît linéairement de la même manière que la courbe de vitesse 403 du moteur 102 jusqu'à atteindre le seuil 404 de régime maximum du moteur 102. In the first phase 405, the first gear is engaged. The speed curve 402 of the odd prime shaft 200 increases linearly in the same manner as the speed curve 403 of the motor 102 until reaching the threshold 404 of the maximum speed of the motor 102.
Pendant ce temps, la deuxième vitesse est présélectionnée et la courbe de vitesse 406 de l'arbre primaire 222 pair croît également linéairement, de manière inférieure à la courbe de vitesse 402 de l'arbre primaire 200 impair. During this time, the second speed is preselected and the speed curve 406 of the primary shaft 222 par increases also linearly, less than the speed curve 402 of the odd primary shaft 200.
Ensuite dans une deuxième phase 410, le croisement 41 1 des embrayages 216, 218 permet le passage de la première vitesse à la seconde. Then in a second phase 410, the crossing 41 1 clutches 216, 218 allows the passage of the first speed to the second.
La courbe de vitesse 402 de l'arbre primaire 200 impair continue de croître, tandis que la vitesse 403 du moteur 102 décroît de manière à rejoindre la courbe de la vitesse 406 de l'arbre primaire 222 pair qui croît. The velocity curve 402 of the odd prime shaft 200 continues to grow, while the speed 403 of the motor 102 decreases to join the velocity curve 406 of the rising prime shaft 222.
La fermeture 412 de l'embrayage 218 pair entraîne une troisième phase 415, dans laquelle la courbe de vitesse de l'arbre primaire 200 impair décroît 416 jusqu'à devenir inférieure à la courbe de la vitesse de l'arbre primaire 222 pair. Closing 412 of the even clutch 218 drives a third phase 415, in which the speed curve of the odd prime shaft 200 decreases 416 until it becomes less than the curve of the speed of the even prime shaft 222.
On note que la synchronisation du troisième rapport de vitesse ne peut être effectuée avant la fin du passage de rapport de la première à la deuxième vitesse. It is noted that the synchronization of the third gear ratio can not be performed before the end of the shift of the first gear to the second gear.
Dans ce cas il faut effectuer la synchronisation du rapport cible dès que la fermeture de l'embrayage est effectivement détectée. In this case it is necessary to synchronize the target report as soon as the closing of the clutch is actually detected.
En d'autres termes dans le cas 320 où le temps disponible Td est le plus court, c'est-à-dire Td min de l'ordre de quelques centaines de millisecondes, le calcul du temps de synchronisation Ts est effectué. Deux cas sont alors possibles : In other words in the case 320 where the available time Td is the shortest, that is to say Td min of the order of a few hundred milliseconds, the calculation of the synchronization time Ts is performed. Two cases are then possible:
- le temps de synchronisation Ts n'est pas assez court, la stratégie de synchronisation adoptée alors est la stratégie 324 de synchronisation comprenant la sollicitation du synchroniseur du rapport de vitesse cible uniquement,
- le temps de synchronisation est suffisamment court, la stratégie de synchronisation adoptée est la stratégie 326 décrite dans la demande de brevet FR0959085 dans laquelle il s'agit de solliciter un ou plusieurs synchroniseurs de manière séquentielle. the synchronization time Ts is not short enough, the synchronization strategy adopted then is the synchronization strategy 324 comprising the solicitation of the synchronizer of the target speed ratio only, - The synchronization time is short enough, the synchronization strategy adopted is the strategy 326 described in the patent application FR0959085 in which it is to solicit one or more synchronizers sequentially.
La stratégie décrite dans le document FR 0959085 comprend : The strategy described in the document FR 0959085 comprises:
- une étape de commencement de synchronisation des trains d'engrenage dans laquelle on applique sur le synchroniseur 252, 254 un effort suffisant pour amener le premier arbre primaire 222 à une vitesse de rotation comprise entre la vitesse initiale et une vitesse finale de synchronisation sur le rapport suivant de vitesse ; a step of beginning to synchronize the gear trains in which a force is applied to the synchronizer 252, 254 sufficient to bring the first primary shaft 222 to a speed of rotation between the initial speed and a final synchronization speed on the next gear ratio;
- une étape de relaxation de synchronisation dans laquelle on relâche l'effort appliqué sur le synchroniseur 252, 254 ; et a synchronization relaxation step in which the force applied to the synchronizer 252, 254 is released; and
- une étape de finalisation dans laquelle on applique à nouveau l'effort sur le synchroniseur 252, 254 jusqu'à amener ledit arbre primaire 222 à la vitesse finale de synchronisation. a finalization step in which the force is again applied to the synchronizer 252, 254 until said primary shaft 222 is brought to the final synchronization speed.
Un deuxième cas 325, le plus « confortable », est le cas où le temps Td disponible pour la synchronisation est le plus long Td max. A second case 325, the most "comfortable", is the case where the time Td available for synchronization is the longest Td max.
Dans ce cas, la vitesse du moteur 102 est inférieure à un maximum tandis que l'accélération est nulle. In this case, the speed of the motor 102 is less than a maximum while the acceleration is zero.
II s'agit notamment du cas des passages de rapport sur « erre » c'est-à-dire à enfoncement de pédale d'accélération 105 nul. This is particularly the case of the gearshifts on "wandering" that is to say with acceleration pedal depression 105 zero.
En effet, cette situation de vie du véhicule 100 est considérée comme confortable car elle garantit un temps de passage entre deux rapports suffisamment long pour utiliser la stratégie 328 décrite dans le brevet EP 1 672 253 A1 . Indeed, this life situation of the vehicle 100 is considered comfortable because it ensures a passage time between two reports long enough to use the strategy 328 described in EP 1 672 253 A1.
Le procédé selon EP 1 672 253 A1 de synchronisation des arbres 222, 232 d'une boîte de vitesses 101 à double embrayage permet de solliciter l'embrayage de la demi-boite débrayée, afin de limiter la sollicitation du synchroniseur 252, 254 du rapport de vitesse cible. The method according to EP 1 672 253 A1 for synchronizing the shafts 222, 232 of a gearbox 101 with a double clutch enables the clutch of the disengaged half-gearbox to be stressed, in order to limit the loading of the synchronizer 252, 254 of the report. target speed.
Selon la stratégie décrite dans le document EP 1 672 253 A1 , si l'effort nécessaire pour que la synchronisation soit réalisée dans une durée maximale de synchronisation prédéterminée Ds dépasse l'effort maximal que le dispositif de synchronisation peut fournir, alors l'embrayage non en prise est également mis en œuvre de façon à réaliser la synchronisation dans la durée impartie Ds. According to the strategy described in document EP 1 672 253 A1, if the effort required for the synchronization to be carried out in a predetermined maximum duration of synchronization Ds exceeds the maximum effort that the synchronization device can provide, then the clutch no in-put is also implemented so as to achieve the synchronization in the imparted duration Ds.
Ainsi, si le dispositif à anneaux de synchronisation n'est pas suffisant pour synchroniser l'arbre 222 à synchroniser dans la durée impartie, l'embrayage non en prise est mis en œuvre soit simultanément, soit antérieurement à la mise en œuvre du dispositif à anneaux. La synchronisation s'en trouve accélérée.
Enfin dans les cas 330 intermédiaires, le procédé comprend une étape 335 supplémentaire de calcul de la puissance maximale Pmax admissible par le synchroniseur est effectuée. Thus, if the synchronizing ring device is not sufficient to synchronize the shaft 222 to synchronize in the time provided, the non-engaged clutch is implemented either simultaneously or prior to the implementation of the device to be synchronized. rings. Synchronization is accelerated. Finally, in intermediate 330 cases, the method comprises an additional step 335 for calculating the maximum power Pmax allowed by the synchronizer.
On note que par « cas intermédiaires » on entend les cas où le temps disponible Td a une valeur intermédiaire entre Td min et Td max. Dans ces cas le véhicule a une vitesse moyenne et une accélération moyenne. It should be noted that "intermediate cases" are understood to mean the cases where the available time Td has an intermediate value between Td min and Td max. In these cases the vehicle has a medium speed and an average acceleration.
Dans l'étape 335 est effectué le calcul du temps de synchronisation des trains et de Pmax suivant les différentes hypothèses d'utilisation des synchroniseurs, c'est-à- dire la stratégie avec un seul synchroniseur ou le pilotage en séquentiel de plusieurs synchroniseurs. In step 335, the calculation of the synchronization time of the trains and Pmax is carried out according to the different utilization hypotheses of the synchronizers, that is to say the strategy with a single synchronizer or the sequential control of several synchronizers.
Le calcul de la puissance maximale Pmax admissible par le synchroniseur 252, 254 est décrit dans la demande de brevet FR 2915259. Dans ce cas la sélection de la stratégie de sollicitation des synchroniseurs 252, 254 se fait par comparaison de Pmax avec une valeur seuil de puissance Pliml , Plim2. The calculation of the maximum power Pmax allowed by the synchronizer 252, 254 is described in the patent application FR 2915259. In this case the selection of the synchronization solicitation strategy 252, 254 is done by comparing Pmax with a threshold value of Pliml power, Plim2.
On note que Pliml et Plim2 sont des valeurs seuil de puissance prédéterminées par des calculs en fonction des caractéristiques des synchroniseurs 252, 254 de manière connue comme étant respectivement pour Pliml le seuil au-delà duquel la puissance admissible par les synchroniseurs 252, 254 est forte et pour Plim2 le seuil en dessous duquel la puissance admissible par les synchroniseurs 252, 254 est faible. En d'autres termes une Pmax < Pliml est considérée comme étant une puissance maximale admissible par les synchroniseurs faible et une Pmax > Plim2 est considérée comme étant une puissance maximale admissible par les synchroniseurs 252, 254 forte. It should be noted that Plim1 and Plim2 are predetermined power threshold values by calculations according to the characteristics of the synchronizers 252, 254 in a manner known per se for Plim1, the threshold beyond which the power allowed by the synchronizers 252, 254 is high. and for Plim2 the threshold below which the power allowed by the synchronizers 252, 254 is low. In other words a Pmax <Plim1 is considered to be a maximum allowable power by the weak synchronizers and a Pmax> Plim2 is considered to be a maximum allowable power by the synchronizers 252, 254 strong.
D'une part, lorsque la puissance maximale Pmax admissible par le synchroniseur 252, 254 est supérieure à un seuil Plim2 la stratégie 326 de synchronisation adoptée est la sollicitation séquentielle d'un synchroniseur 252, 254 décrite dans la demande de brevet FR0959085. On the one hand, when the maximum power Pmax allowed by the synchronizer 252, 254 is greater than a threshold Plim2, the synchronization strategy 326 adopted is the sequential solicitation of a synchronizer 252, 254 described in the patent application FR0959085.
D'autre part, lorsque la puissance maximale Pmax admissible par le synchroniseur 252, 254 est inférieure à un seuil Pliml , on utilise la stratégie 336 de sollicitation séquentielle de plusieurs synchroniseurs 252, 254 avant d'effectuer le crabotage du train du rapport de vitesse cible décrite dans la demande de brevet FR0956512. On the other hand, when the maximum power Pmax allowable by the synchronizer 252, 254 is less than a threshold Plim1, the strategy 336 of sequential biasing of several synchronizers 252, 254 is used before effecting the interconnection of the gear of the gear ratio. target described in the patent application FR0956512.
Cette stratégie 336 comporte les étapes suivantes : This strategy 336 comprises the following steps:
- on détermine un rapport de vitesse actuellement engagé et un rapport de vitesse final souhaité, a speed ratio currently engaged and a desired final speed ratio are determined,
- on détermine une variation de la vitesse de l'arbre primaire 222 sollicité pour la synchronisation du rapport final,
- lorsque la vitesse de l'arbre primaire 222 augmente alors on sollicite séquentiellement et de manière décroissante, dès la fin du passage du rapport de vitesse engagé, un ou plusieurs synchroniseurs 252, 254 de rapports supérieurs au rapport de vitesse final souhaité de la demi-boîte, a variation in the speed of the primary shaft 222 biased for the synchronization of the final ratio is determined, - When the speed of the primary shaft 222 increases then it solves sequentially and decreasingly, as soon as the end of the passage of the gear ratio engaged, one or more synchronizers 252, 254 reports higher than the desired final speed ratio of the half -box,
- lorsque la vitesse de l'arbre primaire 222 diminue alors on sollicite séquentiellement et de manière croissante, dès la fin du passage du rapport de vitesse engagé, un ou plusieurs synchroniseurs 252, 254 de rapports inférieurs au rapport de vitesse final souhaité de la demi-boîte. when the speed of the primary shaft 222 decreases, one or more synchronizers 252, 254 of ratios lower than the desired final speed ratio of the half, are sequentially and progressively solicited as soon as the passage of the engaged speed ratio is solicited; -box.
Le procédé et le dispositif objet de la présente invention permettent de résoudre le problème de la sollicitation accrue des synchroniseurs 252, 254 dans les boîtes de vitesses 101 à double embrayage en adoptant la stratégie 324, 326, 328, 336 de synchronisation optimale en fonction du temps disponible Td pour effectuer la synchronisation des trains d'engrenages du rapport de vitesses cible.
The method and the device which is the subject of the present invention make it possible to solve the problem of the increased loading of the synchronizers 252, 254 in the double-clutch gearboxes 101 by adopting the strategy 324, 326, 328, 336 of optimal synchronization as a function of the available time Td to synchronize the gear trains of the target gear ratio.
Claims
1 . Procédé selon la revendication 10, caractérisé en ce que la stratégie de synchronisation adoptée est la stratégie (326) de sollicitation séquentielle d'un synchroniseur ou la stratégie (336) de sollicitation séquentielle de plusieurs synchroniseurs. 1. Method according to claim 10, characterized in that the synchronization strategy adopted is the strategy (326) of sequential solicitation of a synchronizer or the strategy (336) of sequential solicitation of several synchronizers.
2. Véhicule, notamment automobile, caractérisé en ce qu'il comprend un dispositif selon l'une des revendications 1 à 5.
2. Vehicle, especially automobile, characterized in that it comprises a device according to one of claims 1 to 5.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP12707873.1A EP2673532A1 (en) | 2011-02-07 | 2012-02-06 | Device and method for controlling a twin-clutch gearbox |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1150967A FR2971316B1 (en) | 2011-02-07 | 2011-02-07 | DEVICE AND METHOD FOR CONTROLLING A DOUBLE CLUTCH GEARBOX |
FR1150967 | 2011-02-07 |
Publications (1)
Publication Number | Publication Date |
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WO2012107679A1 true WO2012107679A1 (en) | 2012-08-16 |
Family
ID=44462013
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/FR2012/050257 WO2012107679A1 (en) | 2011-02-07 | 2012-02-06 | Device and method for controlling a twin-clutch gearbox |
Country Status (3)
Country | Link |
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EP (1) | EP2673532A1 (en) |
FR (1) | FR2971316B1 (en) |
WO (1) | WO2012107679A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103867703A (en) * | 2012-12-10 | 2014-06-18 | 现代自动车株式会社 | Shift control method for vehicle having dct |
EP3267071A1 (en) * | 2014-04-02 | 2018-01-10 | Schaeffler Technologies GmbH & Co. KG | Double clutch gearbox |
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CN103032529A (en) * | 2013-01-06 | 2013-04-10 | 焦作凯尔拖拉机制造有限公司 | Horizontal gearbox for micro-cultivators |
FR3014522B1 (en) * | 2013-12-11 | 2016-01-22 | Peugeot Citroen Automobiles Sa | METHOD AND DEVICE FOR MONITORING THE PRESELECTION OF A REPORT OF A DOUBLE-CLUTCH GEARBOX TO LIMIT INDUCED NOISE |
CN104350823B (en) * | 2014-11-19 | 2017-01-25 | 重庆华世丹机械制造有限公司 | Mini-tiller with differential and power switching functions |
FR3057641B1 (en) * | 2016-10-17 | 2018-11-09 | Peugeot Citroen Automobiles Sa | METHOD AND APPARATUS FOR LEARNING SYNCHRONIZATION POSITIONS AND CRABOTAGE OF ACTUATORS OF A DCT TRANSMISSION OF A DECELERATION VEHICLE |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR956512A (en) | 1950-02-02 | |||
FR959085A (en) | 1944-11-02 | 1950-03-23 | ||
DE10253616A1 (en) * | 2002-11-15 | 2004-05-27 | Volkswagen Ag | Automatic double clutch gear for motor vehicle has external control circuit for synchronizing gear changes |
EP1672253A1 (en) | 2004-12-17 | 2006-06-21 | Renault | Apparatus and method for synchronizing a double clutch transmission |
WO2006074621A1 (en) * | 2005-01-13 | 2006-07-20 | Luk Lamellen Und Kupplungsbau Beteiligungs Kg | Method and device for determining the synchronous force when shifting a twin clutch transmission of a motor vehicle |
FR2885978A1 (en) | 2005-05-20 | 2006-11-24 | Pascal Pierre Gabriel Ma Thery | DOUBLE CLUTCH GEARBOX |
FR2915259A1 (en) | 2007-04-17 | 2008-10-24 | Peugeot Citroen Automobiles Sa | METHOD OF OPTIMIZING THE CONTROL OF SYNCHRONIZERS OF A GEARBOX DURING A SHIFT CHANGE OF SPEED. |
WO2009013004A2 (en) * | 2007-07-26 | 2009-01-29 | Getrag Getriebe- Und Zahnradfabrik Hermann Hagenmeyer Gmbh & Cie Kg | Method for controlling a shifting up operation in a double-clutch transmission |
-
2011
- 2011-02-07 FR FR1150967A patent/FR2971316B1/en not_active Expired - Fee Related
-
2012
- 2012-02-06 WO PCT/FR2012/050257 patent/WO2012107679A1/en active Application Filing
- 2012-02-06 EP EP12707873.1A patent/EP2673532A1/en not_active Withdrawn
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR956512A (en) | 1950-02-02 | |||
FR959085A (en) | 1944-11-02 | 1950-03-23 | ||
DE10253616A1 (en) * | 2002-11-15 | 2004-05-27 | Volkswagen Ag | Automatic double clutch gear for motor vehicle has external control circuit for synchronizing gear changes |
EP1672253A1 (en) | 2004-12-17 | 2006-06-21 | Renault | Apparatus and method for synchronizing a double clutch transmission |
WO2006074621A1 (en) * | 2005-01-13 | 2006-07-20 | Luk Lamellen Und Kupplungsbau Beteiligungs Kg | Method and device for determining the synchronous force when shifting a twin clutch transmission of a motor vehicle |
FR2885978A1 (en) | 2005-05-20 | 2006-11-24 | Pascal Pierre Gabriel Ma Thery | DOUBLE CLUTCH GEARBOX |
FR2915259A1 (en) | 2007-04-17 | 2008-10-24 | Peugeot Citroen Automobiles Sa | METHOD OF OPTIMIZING THE CONTROL OF SYNCHRONIZERS OF A GEARBOX DURING A SHIFT CHANGE OF SPEED. |
WO2009013004A2 (en) * | 2007-07-26 | 2009-01-29 | Getrag Getriebe- Und Zahnradfabrik Hermann Hagenmeyer Gmbh & Cie Kg | Method for controlling a shifting up operation in a double-clutch transmission |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103867703A (en) * | 2012-12-10 | 2014-06-18 | 现代自动车株式会社 | Shift control method for vehicle having dct |
CN103867703B (en) * | 2012-12-10 | 2017-08-08 | 现代自动车株式会社 | Shift control method for the vehicle with dual-clutch transmission |
EP3267071A1 (en) * | 2014-04-02 | 2018-01-10 | Schaeffler Technologies GmbH & Co. KG | Double clutch gearbox |
Also Published As
Publication number | Publication date |
---|---|
FR2971316A1 (en) | 2012-08-10 |
FR2971316B1 (en) | 2013-03-15 |
EP2673532A1 (en) | 2013-12-18 |
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