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WO2012100465A1 - Waste plastics film extruder - Google Patents

Waste plastics film extruder Download PDF

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Publication number
WO2012100465A1
WO2012100465A1 PCT/CN2011/073190 CN2011073190W WO2012100465A1 WO 2012100465 A1 WO2012100465 A1 WO 2012100465A1 CN 2011073190 W CN2011073190 W CN 2011073190W WO 2012100465 A1 WO2012100465 A1 WO 2012100465A1
Authority
WO
WIPO (PCT)
Prior art keywords
barrel
plastic film
waste plastic
film extruder
disposed
Prior art date
Application number
PCT/CN2011/073190
Other languages
French (fr)
Chinese (zh)
Inventor
郑勇
Original Assignee
张家港市联达机械有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 张家港市联达机械有限公司 filed Critical 张家港市联达机械有限公司
Publication of WO2012100465A1 publication Critical patent/WO2012100465A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/78Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
    • B29C48/80Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders
    • B29C48/83Heating or cooling the cylinders
    • B29C48/832Heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/022Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the choice of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • B29C48/08Flat, e.g. panels flexible, e.g. films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/397Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using a single screw
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/505Screws
    • B29C48/52Screws with an outer diameter varying along the longitudinal axis, e.g. for obtaining different thread clearance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/505Screws
    • B29C48/53Screws having a varying channel depth, e.g. varying the diameter of the longitudinal screw trunk
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/505Screws
    • B29C48/535Screws with thread pitch varying along the longitudinal axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/76Venting, drying means; Degassing means
    • B29C48/763Vent constructions, e.g. venting means avoiding melt escape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/0026Recovery of plastics or other constituents of waste material containing plastics by agglomeration or compacting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/252Drive or actuation means; Transmission means; Screw supporting means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/265Support structures or bases for apparatus, e.g. frames
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Definitions

  • the invention relates to the field of plastic recycling and recycling technology, in particular to a waste plastic film extruder for recycling plastics.
  • the common extruder includes a frame, a barrel disposed on the frame, a screw conveying rod disposed in the barrel, a reduction box disposed on the frame, and a feeding hopper disposed on the barrel, the barrel One end of the screw is connected to the bearing seat, and the power input end of the screw conveying rod is movably disposed inside the bearing housing, and is connected with a driving device outside the bearing housing, and the outer wall of the barrel is wrapped with a plurality of heaters.
  • the extruder can only make pre-dried raw materials into products, and has a single function.
  • two sets of dryers and waste plastic film extruders are required, which increases production costs and reduces production efficiency.
  • the technical problem to be solved by the present invention is to provide a waste plastic film extruder which dries and extrudes a waste plastic film together.
  • a waste plastic film extruder comprising a barrel, a screw conveying rod disposed in the barrel, a feeding hopper disposed on the barrel, and the screw conveying rod includes The rod body disposed coaxially with the barrel and the spiral blade on the rod body, the power input end of the screw conveying rod extends out of the barrel and is connected to a driving device.
  • the barrel includes a drying section barrel, a compression section barrel and an extrusion section barrel which are sequentially connected according to the material conveying direction, and the compression section barrel is in the form of a truncated cone whose inner diameter gradually decreases from the drying section barrel to the extrusion section barrel.
  • a plurality of water outlet holes are arranged on the wall of the barrel of the drying section, and a plurality of heaters are wrapped on the outer wall of the barrel of the extrusion section.
  • the material feeding hopper on the barrel enters the barrel and is pushed forward by the rotating screw conveying rod, which passes through the drying section barrel, the compression section barrel and the extrusion section barrel, and is dehydrated, dried and heated in the barrel. Finally it is extruded to form a product.
  • the driving device comprises a motor and a reduction gear box connected with the output shaft of the motor, and the output shaft of the reduction gear box and the screw conveying rod are connected by a coupling.
  • a driving pulley is arranged on the output shaft of the motor, and a driven pulley is arranged on the input shaft of the reduction gearbox, and the driving pulley and the driven pulley are connected by a belt.
  • the barrel can be fixedly connected to a bearing seat, and the power input end of the screw conveying rod is rotatably supported by the bearing seat.
  • the barrel is preferably disposed on a frame, and the driving device is also disposed on the frame.
  • the work components are integrated into the rack for easy placement and use, and the structure is more compact.
  • the invention has the beneficial effects that the waste plastic film is dried in an extruder and then extruded to form a product, which is dried without using an independent dryer, and then extruded by an extruder, thereby reducing the number of steps and reducing the number of steps.
  • the production cost increases the production efficiency, and the overall footprint of the machine is small.
  • Figure 1 is a schematic view showing the structure of a waste plastic film extruder of the present invention
  • Figure 2 is a partial enlarged view of Figure 1;
  • waste plastic film extruder of the present invention will be further described in detail below by way of specific examples.
  • the waste plastic film extruder comprises a frame 1, a barrel 2 disposed on the frame 1, a screw conveyor rod 3 movably disposed in the barrel 2, and a rack disposed in the rack. 1 on the drive.
  • the driving device comprises a motor 4 fixed on the frame 1 and a reduction gear box 5 fixed on the frame 1.
  • the output shaft of the motor 4 is provided with a driving pulley 6, and the input shaft of the reduction box 5 is provided with a driven
  • the pulley 7, the drive pulley 6 and the driven pulley 7 are connected by a belt 8.
  • other driving devices such as motors can be directly used according to requirements.
  • the barrel 2 is composed of an extrusion section barrel 9, a compression section barrel 10 and a drying section barrel 11, wherein the compression section barrel 10 has a truncated cone shape, and the extrusion section barrel 9 and the compression section barrel 10 have a smaller diameter end.
  • the drying section barrel 11 is connected to the larger diameter end of the compression section barrel 10.
  • the drying section barrel 11 is provided with a feeding hopper 12, and the other end of the drying section barrel 11 is connected with the bearing seat 13, and the end of the screw conveying rod 3 is movably disposed inside the bearing housing 13, and is decelerated by the coupling 14
  • the output shafts of the tank 5 are connected. As shown in FIG.
  • the cylinder wall of the drying section barrel 11 is provided with a plurality of water outlet holes 15, and the outer wall of the extrusion section barrel 9 is wrapped with a plurality of heaters 16.
  • An extrusion screw 17 is disposed on the screw conveying rod 3 located in the barrel 9 of the extrusion section, and a conveying screw 18 is disposed on the screw conveying rod 3 located in the barrel 11 of the drying section.
  • the working principle of the invention is: putting the cleaned waste plastic film into the feeding hopper 12, and then the waste plastic film enters the drying section barrel 11, and the motor 4 is driven to slow down by the driving pulley 6, the belt 8 and the driven pulley 7.
  • the input shaft of the box 5 rotates, and the output shaft of the reduction box 5 drives the screw conveying rod 3 to rotate through the coupling 14.
  • the screw conveying rod 3 pushes the waste plastic film in the drying section barrel 11 forward by the conveying screw 18, when After the waste plastic film enters the compression section barrel 10, since the compression section barrel 10 is formed into a truncated cone shape, the waste plastic film is severely squeezed in the compression section barrel 10 and begins to accumulate. After a period of time, the drying section barrel 11 is dried.
  • the waste plastic film inside is also accumulated more, so that the waste plastic film in the compression section barrel 10 and the drying section barrel 11 forms a certain pressure, which squeezes the moisture in the waste plastic film and passes through the drying section machine.
  • the water outlet hole 15 in the wall of the cylinder 11 is discharged, and the barrel 9 is heated by the heater 16 to generate water vapor, so that the water vapor formed after heating forms air pressure, so that the waste plastic film in the barrel 10 is compressed.
  • the drying section enters the barrel under the action of air pressure 11, and is discharged from the nozzle holes 15, the waste plastic film in order to achieve adequate drying purposes.
  • the dried waste plastic film is continuously pushed forward in the extrusion section barrel 9 by the screw conveying rod 3, and at the same time, the heater 16 on the outer wall of the extrusion section barrel 9 is in the extrusion section barrel 9.
  • the waste plastic film is further heated, the waste plastic film is plasticized, and extruded by the extrusion screw 17 on the screw conveyor rod 3, and finally the product is formed by a mold set at the head of the waste plastic film extruder.
  • the invention has the beneficial effects that the waste plastic film extruder can simultaneously realize the functions of drying and extruding, reduce the use of the dryer, reduce the production cost, reduce the work link and energy waste, reduce the manpower, and improve the work. Efficiency and easy maintenance.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)

Abstract

A waste plastics film extruder includes a machine barrel (2), a helical delivery rod (3) mounted in the machine barrel (2), and a feed hopper (12) mounted on the machine barrel (2). The helical delivery rod (3) includes a rod body which is installed coaxially with the machine barrel (2) and helical blades on the rod body. The power input end of the helical delivery rod (3) extends out of the machine barrel (2) and connects with a drive device. The machine barrel (2) includes a drying sectional barrel (11), a compression sectional barrel (10) and an extruding sectional barrel (9) which are sequentially connected along the direction of the material delivery. The compression sectional barrel (10) presents a round stage shape whose inner diameter gradually reduces from the drying sectional barrel (11) to the extruding sectional barrel (9). Some discharge holes (15) are set on the barrel wall of said drying sectional barrel (11), and several heaters (16) wrap around the outer wall of the extruding sectional barrel (9). After drying in the waste plastics film extruder, the waste plastics film is extruded out directly to form products.

Description

废塑料薄膜挤出机  Waste plastic film extruder
技术领域Technical field
本发明涉及到塑料回收再生技术领域,尤其涉及一种塑料回收再利用的废塑料薄膜挤出机。The invention relates to the field of plastic recycling and recycling technology, in particular to a waste plastic film extruder for recycling plastics.
背景技术Background technique
近年来,国内外塑料制品的应用范围越来越广泛。但是废弃的塑料不易腐烂,会严重影响人类的生态环境,于是人们开始将废弃的塑料进行回收后重复利用。但是重复利用前必须将废弃的塑料粉碎成塑料薄膜碎片后,经过清洗和干燥才行。干燥后的物料经废塑料薄膜挤出机制成各种产品,并保证产品的质量。其中,常用挤出机包括机架,设置在机架上的机筒,设置在机筒内的螺旋输送杆,设置在机架上的减速箱及设置在机筒上的进料斗,机筒的一端与轴承座相连接,螺旋输送杆的动力输入端活动设置在轴承座内部,并与轴承座外部的驱动装置相连接,机筒的外壁包裹有若干加热器。该挤出机只能将预先干燥好的原料来制成产品,功能单一。现在市场上从废塑料薄膜的干燥到挤出成型需要干燥机和废塑料薄膜挤出机两样装置,增加了生产成本,降低了生产效率。In recent years, the application range of plastic products at home and abroad has become more and more extensive. However, discarded plastics are not easily rotted, which will seriously affect the human ecological environment. Therefore, people began to recycle the discarded plastics and reuse them. However, the waste plastic must be pulverized into plastic film fragments before being reused, and then washed and dried. The dried material is made into various products through a waste plastic film extruder, and the quality of the product is guaranteed. Among them, the common extruder includes a frame, a barrel disposed on the frame, a screw conveying rod disposed in the barrel, a reduction box disposed on the frame, and a feeding hopper disposed on the barrel, the barrel One end of the screw is connected to the bearing seat, and the power input end of the screw conveying rod is movably disposed inside the bearing housing, and is connected with a driving device outside the bearing housing, and the outer wall of the barrel is wrapped with a plurality of heaters. The extruder can only make pre-dried raw materials into products, and has a single function. Nowadays, from the drying of waste plastic film to extrusion molding, two sets of dryers and waste plastic film extruders are required, which increases production costs and reduces production efficiency.
发明内容Summary of the invention
本发明所要解决的技术问题是:提供一种将废塑料薄膜干燥和挤出一起的废塑料薄膜挤出机。The technical problem to be solved by the present invention is to provide a waste plastic film extruder which dries and extrudes a waste plastic film together.
为解决上述问题,本发明采用的技术方案是:一种废塑料薄膜挤出机,包括机筒、设置在机筒内的螺旋输送杆、设置在机筒上的进料斗,螺旋输送杆包括与机筒同轴设置的杆体和位于杆体上的螺旋叶片,螺旋输送杆的动力输入端伸出机筒并与一驱动装置相连接。机筒包括按物料输送方向依次连接的干燥段机筒、压缩段机筒和挤出段机筒,压缩段机筒呈自干燥段机筒至挤出段机筒内径逐渐减小的圆台状,干燥段机筒的筒壁上设置有若干出水孔,在挤出段机筒的外壁上包裹有多个加热器。物料自机筒上的进料斗进入机筒中,并被转动螺旋输送杆向前推送,依次经过干燥段机筒、压缩段机筒以及挤出段机筒,在机筒中经过脱水干燥、加热,最后被挤出而形成产品。In order to solve the above problems, the technical solution adopted by the present invention is: a waste plastic film extruder comprising a barrel, a screw conveying rod disposed in the barrel, a feeding hopper disposed on the barrel, and the screw conveying rod includes The rod body disposed coaxially with the barrel and the spiral blade on the rod body, the power input end of the screw conveying rod extends out of the barrel and is connected to a driving device. The barrel includes a drying section barrel, a compression section barrel and an extrusion section barrel which are sequentially connected according to the material conveying direction, and the compression section barrel is in the form of a truncated cone whose inner diameter gradually decreases from the drying section barrel to the extrusion section barrel. A plurality of water outlet holes are arranged on the wall of the barrel of the drying section, and a plurality of heaters are wrapped on the outer wall of the barrel of the extrusion section. The material feeding hopper on the barrel enters the barrel and is pushed forward by the rotating screw conveying rod, which passes through the drying section barrel, the compression section barrel and the extrusion section barrel, and is dehydrated, dried and heated in the barrel. Finally it is extruded to form a product.
驱动装置包括电机和与电机的输出轴相联的减速箱,减速箱的输出轴与螺旋输送杆之间通过联轴器相连接。The driving device comprises a motor and a reduction gear box connected with the output shaft of the motor, and the output shaft of the reduction gear box and the screw conveying rod are connected by a coupling.
电机的输出轴上设置有主动皮带轮,减速箱的输入轴上设置有从动皮带轮,主动皮带轮和从动皮带轮之间通过皮带相连。A driving pulley is arranged on the output shaft of the motor, and a driven pulley is arranged on the input shaft of the reduction gearbox, and the driving pulley and the driven pulley are connected by a belt.
优选地,机筒可以与一轴承座相固定连接,螺旋输送杆的动力输入端被该轴承座转动支承。Preferably, the barrel can be fixedly connected to a bearing seat, and the power input end of the screw conveying rod is rotatably supported by the bearing seat.
优选地,机筒最好设置于一机架上,驱动装置也设置于该机架上。将各工作部件集成于机架上,便于放置及使用,且使得结构更加紧凑。Preferably, the barrel is preferably disposed on a frame, and the driving device is also disposed on the frame. The work components are integrated into the rack for easy placement and use, and the structure is more compact.
本发明的有益效果是:废塑料薄膜在挤出机中干燥后再被挤出而形成产品,无需使用独立干燥机预先进行干燥,然后再利用挤出机进行挤出工序,可减少工序、降低生产成本,提高了生产效率,且机器整体的占地面积小。The invention has the beneficial effects that the waste plastic film is dried in an extruder and then extruded to form a product, which is dried without using an independent dryer, and then extruded by an extruder, thereby reducing the number of steps and reducing the number of steps. The production cost increases the production efficiency, and the overall footprint of the machine is small.
附图说明DRAWINGS
图1是本发明废塑料薄膜挤出机的结构示意图;Figure 1 is a schematic view showing the structure of a waste plastic film extruder of the present invention;
图2是图1中局部放大图;Figure 2 is a partial enlarged view of Figure 1;
图中:1、机架,2、机筒,3、螺旋输送杆,4、电机,5、减速箱,6、主动皮带轮,7、从动皮带轮,8、皮带,9、挤出段机筒,10、压缩段机筒,11、干燥段机筒,12、进料斗,13、轴承座,14、联轴器,15、出水孔,16、加热器,17、挤出螺牙,18、输送螺牙。In the figure: 1, rack, 2, barrel, 3, screw conveyor, 4, motor, 5, reducer, 6, drive pulley, 7, driven pulley, 8, belt, 9, extrusion section , 10, compression section barrel, 11, drying section barrel, 12, feed hopper, 13, bearing seat, 14, coupling, 15, water outlet, 16, heater, 17, extruded thread, 18 , conveying screw teeth.
具体实施方式detailed description
下面通过具体实施例对本发明废塑料薄膜挤出机作进一步的详细描述。The waste plastic film extruder of the present invention will be further described in detail below by way of specific examples.
如图1所示的实施例,该废塑料薄膜挤出机包括机架1、设置在机架1上的机筒2、活动设置在机筒2内的螺旋输送杆3,及设置在机架1上的驱动装置。所述的驱动装置包括固定在机架1上的电机4和固定在机架1上的减速箱5,电机4的输出轴上设置有主动皮带轮6,减速箱5的输入轴上设置有从动皮带轮7,主动皮带轮6和从动皮带轮7之间通过皮带8相连。当然,在实际生产过程中,按照需求也可直接采用电机等其他驱动装置。机筒2由挤出段机筒9、压缩段机筒10和干燥段机筒11组成,其中压缩段机筒10呈圆台状,挤出段机筒9与压缩段机筒10直径较小端相连,干燥段机筒11与压缩段机筒10直径较大端相连。干燥段机筒11上设置有进料斗12,干燥段机筒11的另一端与轴承座13相连接,螺旋输送杆3的末端活动设置在轴承座13内部,并且通过联轴器14与减速箱5的输出轴相连。如图2所示,干燥段机筒11的筒壁上设置有若干出水孔15,挤出段机筒9的外壁包裹有若干加热器16。位于挤出段机筒9内的螺旋输送杆3上设置有挤出螺牙17,位于干燥段机筒11内的螺旋输送杆3上设置有输送螺牙18。In the embodiment shown in FIG. 1, the waste plastic film extruder comprises a frame 1, a barrel 2 disposed on the frame 1, a screw conveyor rod 3 movably disposed in the barrel 2, and a rack disposed in the rack. 1 on the drive. The driving device comprises a motor 4 fixed on the frame 1 and a reduction gear box 5 fixed on the frame 1. The output shaft of the motor 4 is provided with a driving pulley 6, and the input shaft of the reduction box 5 is provided with a driven The pulley 7, the drive pulley 6 and the driven pulley 7 are connected by a belt 8. Of course, in the actual production process, other driving devices such as motors can be directly used according to requirements. The barrel 2 is composed of an extrusion section barrel 9, a compression section barrel 10 and a drying section barrel 11, wherein the compression section barrel 10 has a truncated cone shape, and the extrusion section barrel 9 and the compression section barrel 10 have a smaller diameter end. Connected, the drying section barrel 11 is connected to the larger diameter end of the compression section barrel 10. The drying section barrel 11 is provided with a feeding hopper 12, and the other end of the drying section barrel 11 is connected with the bearing seat 13, and the end of the screw conveying rod 3 is movably disposed inside the bearing housing 13, and is decelerated by the coupling 14 The output shafts of the tank 5 are connected. As shown in FIG. 2, the cylinder wall of the drying section barrel 11 is provided with a plurality of water outlet holes 15, and the outer wall of the extrusion section barrel 9 is wrapped with a plurality of heaters 16. An extrusion screw 17 is disposed on the screw conveying rod 3 located in the barrel 9 of the extrusion section, and a conveying screw 18 is disposed on the screw conveying rod 3 located in the barrel 11 of the drying section.
本发明的工作原理是:将清洗干净的废塑料薄膜放入进料斗12内,随后废塑料薄膜进入干燥段机筒11内,电机4通过主动皮带轮6、皮带8和从动皮带轮7带动减速箱5的输入轴转动,减速箱5的输出轴通过联轴器14带动螺旋输送杆3转动,螺旋输送杆3通过输送螺牙18将干燥段机筒11内的废塑料薄膜向前推动,当废塑料薄膜进入压缩段机筒10内后,由于压缩段机筒10成圆台状,废塑料薄膜在压缩段机筒内10受到严重挤压并开始积压,过一段时间后,干燥段机筒11内的废塑料薄膜也越积越多,这样压缩段机筒10和干燥段机筒11内的废塑料薄膜就形成一定压力,该压力将废塑料薄膜内的水分挤出,并通过干燥段机筒11筒壁上的出水孔15排出,由于挤出段机筒9会被加热器16加热,从而产生水蒸气,使得加热后形成的水蒸气形成气压,故压缩段机筒10内废塑料薄膜被挤出来的水会在气压的作用下进入干燥段机筒11内,也从出水孔15排出,从而实现对废塑料薄膜进行充分干燥的目的。干燥好的废塑料薄膜在螺旋输送杆3的作用下被继续在挤出段机筒9内往前推,同时,挤出段机筒9外壁上的加热器16对挤出段机筒9内的废塑料薄膜继续进行加热,把废塑料薄膜塑化,并被螺旋输送杆3上的挤出螺牙17挤出,最后经设置在废塑料薄膜挤出机头部的模具形成产品。The working principle of the invention is: putting the cleaned waste plastic film into the feeding hopper 12, and then the waste plastic film enters the drying section barrel 11, and the motor 4 is driven to slow down by the driving pulley 6, the belt 8 and the driven pulley 7. The input shaft of the box 5 rotates, and the output shaft of the reduction box 5 drives the screw conveying rod 3 to rotate through the coupling 14. The screw conveying rod 3 pushes the waste plastic film in the drying section barrel 11 forward by the conveying screw 18, when After the waste plastic film enters the compression section barrel 10, since the compression section barrel 10 is formed into a truncated cone shape, the waste plastic film is severely squeezed in the compression section barrel 10 and begins to accumulate. After a period of time, the drying section barrel 11 is dried. The waste plastic film inside is also accumulated more, so that the waste plastic film in the compression section barrel 10 and the drying section barrel 11 forms a certain pressure, which squeezes the moisture in the waste plastic film and passes through the drying section machine. The water outlet hole 15 in the wall of the cylinder 11 is discharged, and the barrel 9 is heated by the heater 16 to generate water vapor, so that the water vapor formed after heating forms air pressure, so that the waste plastic film in the barrel 10 is compressed. Extrused The drying section enters the barrel under the action of air pressure 11, and is discharged from the nozzle holes 15, the waste plastic film in order to achieve adequate drying purposes. The dried waste plastic film is continuously pushed forward in the extrusion section barrel 9 by the screw conveying rod 3, and at the same time, the heater 16 on the outer wall of the extrusion section barrel 9 is in the extrusion section barrel 9. The waste plastic film is further heated, the waste plastic film is plasticized, and extruded by the extrusion screw 17 on the screw conveyor rod 3, and finally the product is formed by a mold set at the head of the waste plastic film extruder.
本发明的有益效果是:上述废塑料薄膜挤出机可同时实现干燥和挤出的功能,减少了干燥机的使用,降低生产成本,减少了工作环节与能量浪费,减少了人力,提高了工作效率,维修方便。The invention has the beneficial effects that the waste plastic film extruder can simultaneously realize the functions of drying and extruding, reduce the use of the dryer, reduce the production cost, reduce the work link and energy waste, reduce the manpower, and improve the work. Efficiency and easy maintenance.
以上对本发明的特定实施例结合图示进行了说明,很明显,在不离开本发明的范围和精神的基础上,可以对现有技术和工艺进行很多修改。在本发明的所属技术领域中,只要掌握通常知识,就可以在本发明的技术要旨范围内,进行多种多样的变更。While the invention has been described with respect to the specific embodiments of the present invention, it is apparent that many modifications may be made to the prior art and process without departing from the scope and spirit of the invention. In the technical field of the present invention, various changes can be made within the technical scope of the present invention as long as the general knowledge is grasped.

Claims (5)

1. 一种废塑料薄膜挤出机,包括机筒、设置在机筒内的螺旋输送杆、设置在机筒上的进料斗,螺旋输送杆包括与机筒同轴设置的杆体和位于杆体上的螺旋叶片,螺旋输送杆的动力输入端伸出机筒并与一驱动装置相连接,其特征在于:所述机筒包括按物料输送方向依次连接的干燥段机筒、压缩段机筒和挤出段机筒,所述压缩段机筒呈自干燥段机筒至挤出段机筒内径逐渐减小的圆台状,所述干燥段机筒的筒壁上设置有若干出水孔,在挤出段机筒的外壁上包裹有多个加热器。 1. A waste plastic film extruder includes a barrel, a screw conveying rod disposed in the barrel, and a feeding hopper disposed on the barrel, the screw conveying rod includes a rod body coaxially disposed with the barrel and located on the rod body The spiral blade, the power input end of the screw conveying rod extends out of the barrel and is connected with a driving device, wherein the barrel comprises a drying section barrel, a compression section barrel and an extrusion which are sequentially connected according to the material conveying direction. a barrel of the section, the barrel of the compression section is in the shape of a truncated cone whose inner diameter gradually decreases from the barrel of the drying section to the barrel of the extrusion section, and a plurality of outlet holes are arranged in the barrel wall of the drying section barrel, in the extrusion section A plurality of heaters are wrapped around the outer wall of the barrel.
2. 根据权利要求1所述的废塑料薄膜挤出机,其特征在于:所述的驱动装置包括电机和与所述电机的输出轴相联的减速箱,所述减速箱的输出轴与螺旋输送杆之间通过联轴器相连接。2. The waste plastic film extruder according to claim 1, wherein said driving means comprises a motor and a reduction gear box associated with an output shaft of said motor, said output shaft of said reduction gear box and said screw conveying rod Connected by a coupling between them.
3. 根据权利要求2所述的废塑料薄膜挤出机,其特征在于:所述电机的输出轴上设置有主动皮带轮,减速箱的输入轴上设置有从动皮带轮,主动皮带轮和从动皮带轮之间通过皮带相连。3. The waste plastic film extruder according to claim 2, wherein the output shaft of the motor is provided with a driving pulley, and the input shaft of the reduction gear box is provided with a driven pulley, between the driving pulley and the driven pulley. Connected by a belt.
4. 根据权利要求1-3之一所述的废塑料薄膜挤出机,其特征在于:机筒与一轴承座相固定连接,螺旋输送杆的动力输入端被该轴承座转动支承。4. The waste plastic film extruder according to any one of claims 1 to 3, wherein the barrel is fixedly coupled to a bearing housing, and the power input end of the screw conveying rod is rotatably supported by the bearing housing.
5. 根据权利要求1-3之一所述的废塑料薄膜挤出机,其特征在于:机筒设置于一机架上,驱动装置也设置于该机架上。 The waste plastic film extruder according to any one of claims 1 to 3, wherein the barrel is disposed on a frame, and the driving device is also disposed on the frame.
PCT/CN2011/073190 2011-01-30 2011-04-22 Waste plastics film extruder WO2012100465A1 (en)

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CN114919103B (en) * 2022-04-26 2023-11-21 汪宝祥 Efficient waste plastic woven bag environment-friendly recycling and forming device

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