WO2012153662A1 - Method for inspecting minute defect of translucent board-like body, and apparatus for inspecting minute defect of translucent board-like body - Google Patents
Method for inspecting minute defect of translucent board-like body, and apparatus for inspecting minute defect of translucent board-like body Download PDFInfo
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- WO2012153662A1 WO2012153662A1 PCT/JP2012/061458 JP2012061458W WO2012153662A1 WO 2012153662 A1 WO2012153662 A1 WO 2012153662A1 JP 2012061458 W JP2012061458 W JP 2012061458W WO 2012153662 A1 WO2012153662 A1 WO 2012153662A1
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- translucent plate
- defect
- imaging unit
- inspection
- main imaging
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/892—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
- G01N21/896—Optical defects in or on transparent materials, e.g. distortion, surface flaws in conveyed flat sheet or rod
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
- G01N21/958—Inspecting transparent materials or objects, e.g. windscreens
Definitions
- the present invention relates to a method for inspecting minute defects of a plate-like body such as a light-transmitting glass plate and an inspection apparatus for minute defects of a light-transmitting plate-like body.
- This type of glass substrate for flat panel displays is formed into a plate shape by pouring the melted raw material onto a float bath, and after slowly cooling the molded product, it is cut into a predetermined size and the surface is polished if necessary. It is manufactured by washing.
- the glass substrate after cleaning is transported to a packing process by a transport device such as a conveyor, and optical inspection is performed for minute defects such as bubbles, scratches, and foreign matters on the way. For example, illumination is performed on a glass substrate, a weak change in brightness and darkness of the glass substrate is captured with an optical camera, and minute defects are identified by image processing.
- a guide (moving means) movable along the glass substrate transport direction is provided on a transport path for transporting the glass substrate, and an illumination device and a light receiving means are provided on the moving means.
- An inspection apparatus having a configuration in which the moving direction of the moving means is set to be the same as the conveying direction of the glass substrate and a speed control device is provided in the moving means is known (see Patent Document 1).
- the moving speed of the moving means is set to be lower than the conveying speed of the glass substrate, and the moving speed of the moving means is set to be higher than the conveying speed of the glass substrate. It is possible to cope with both the case where the inspection is performed by setting and the case where the movement speed of the moving means is set to be the same as the conveyance speed of the glass substrate.
- the present inventor in the method of inspecting the translucent plate-like body such as a large glass substrate in the middle of transport, when the translucent plate-like body is dotted with a plurality of minute defects Even so, it is an object of the present invention to provide a micro defect inspection method and a micro defect inspection apparatus capable of precisely inspecting the micro defect without reducing the transport speed of the translucent plate-like body.
- the present invention relates to a method for inspecting a micro defect existing in a translucent plate-like body while conveying the translucent plate-like body along a conveyance path, and irradiating the translucent plate-like body with light.
- Preliminary inspection step of identifying the position of the minute defect existing in the surface direction of the main surface of the translucent plate by imaging the main surface of the translucent plate with a preliminary imaging unit; The main imaging unit is moved in a direction intersecting the transport direction of the translucent plate along the surface direction of the translucent plate in accordance with the position of the minute defect obtained in the preliminary inspection step.
- a scrutiny inspection step of imaging the minute defect while moving in the transport direction in a state of being aligned with the minute defect.
- the main imaging unit in the detailed inspection step, is moved and positioned in a direction intersecting the transport direction of the light-transmitting plate-like body, The micro defect can be imaged while moving the main imaging unit at the same speed as the translucent plate along the conveyance path in synchronization with the movement of the micro defect entering the field of view of the main imaging unit.
- the scrutiny inspection step a plurality of main imaging units are arranged along the conveyance path, and the position of the minute defect specified in the preliminary inspection step is determined.
- the main image pickup unit can be individually moved in correspondence with the above, and the minute defects can be individually imaged.
- the inspection method for minute defects of the light-transmitting plate-like body according to the present invention is installed on the upstream side of the conveyance path among the plurality of main imaging units provided along the conveyance path in the detailed inspection step.
- the main imaging unit moves in response to the approach of a specific microdefect to capture the microdefect, but the main imaging unit on the upstream side of the transport path moves to image the microdefect.
- the other main imaging unit installed on the downstream side of the transport path moves with respect to the approaching minute defect so that the minute defect can be imaged.
- the inspection method for minute defects of the light-transmitting plate-like body of the present invention can perform both dark field inspection and bright field inspection in each of the preliminary inspection step and the close inspection step.
- the method for inspecting a micro defect of the light transmitting plate-like body of the present invention is present in the surface direction of the main surface of the light transmitting plate-like body using a line sensor camera as the preliminary imaging unit.
- the position of the minute defect can be specified, and the minute defect can be imaged using an area camera as the main imaging unit in the inspection step.
- the area camera is directed in a direction orthogonal to the transport direction of the light-transmitting plate-like body, and the area camera is The micro defects can be imaged by inclining the main surface of the translucent plate-like body with respect to the region moving along the transport path.
- the present invention provides an inspection apparatus for a micro defect of a light transmitting plate that inspects a micro defect existing in a light transmitting plate that is transported along a transport path.
- An illuminator that emits light a preliminary inspection machine that includes a preliminary imaging unit that images the entire main surface of the translucent plate-like body, and an image of the translucent plate-like body that is captured by the preliminary imaging unit Management device for identifying position information of minute defects existing in the surface direction of the main surface of the translucent plate from information, illuminator for irradiating light to the translucent plate, and the translucent plate
- a main imaging unit that images the main surface of the light-transmitting body, the light-transmitting plate-shaped body of the light-transmitting plate-shaped body along the surface direction of the light-transmitting plate-shaped body in accordance with the positional information of the minute defect specified by the preliminary inspection machine
- a first transport unit that moves the main imaging unit in a direction intersecting the transport direction, and the transport direction of the translucent plate-shaped body;
- the second transport unit is at a constant speed with the light-transmitting plate-like body in the same direction as the transport direction of the light-transmitting plate-like body.
- the main imaging unit can be moved.
- the inspection device for minute defects of the light-transmitting plate-like body according to the present invention is such that the main image pickup unit including the main image pickup unit, the first transfer unit, and the second transfer unit includes the light-transmitting plate-like body. A plurality of installations can be made along the conveyance direction.
- the inspection apparatus for minute defects of the light-transmitting plate-like body includes a plurality of main imaging units provided along the conveyance path, wherein the main imaging unit installed on the upstream side of the conveyance path is specified.
- the micro-defect is imaged by moving in response to the approach of the micro-defect, but the main imaging unit on the upstream side of the transport path moves and the next time is faster than the time required to image the micro-defect.
- the management device can be provided with a function of moving another main imaging unit installed on the downstream side of the conveyance path with respect to the approaching minute defect and imaging the minute defect. .
- the preliminary inspection machine can be provided with a preliminary imaging unit as a bright field inspection device and a preliminary imaging unit as a dark field inspection device.
- the preliminary imaging unit can be a line sensor camera and the main imaging unit can be an area camera.
- the inspection device for minute defects of the light-transmitting plate-like body of the present invention is such that the area camera is directed in a direction intersecting with the transport direction of the light-transmitting plate-like body, and the main body of the light-transmitting plate-like body.
- the surface may be inclined with respect to the region in which the surface is moved along the conveyance path.
- the main imaging unit is moved in a direction crossing the transport direction of the translucent plate according to the position of the minute defect in the surface direction of the translucent plate specified by the image of the preliminary inspection machine. Alignment is performed, and the aligned main imaging unit captures images while moving in the transport direction of the translucent plate while capturing minute defects, ensuring sufficient exposure time without using a high shutter speed. As a result, high-definition imaging of minute defects can be performed, and minute defects can be inspected with high accuracy. If the main imaging unit that captures minute defects moves while moving at the same speed as the translucent plate in the transport direction of the translucent plate, high-definition imaging that does not cause blur in the main imaging unit This contributes to improving the inspection accuracy of minute defects.
- FIG. 1 is a schematic diagram showing the overall configuration of the inspection apparatus according to the first embodiment of the present invention.
- 2 (a) and 2 (b) show an example of an optical system as a dark field inspection device of a preliminary inspection machine provided in the inspection apparatus, and FIG. 2 (a) shows a detection state of a back surface reflection image.
- FIG. 2B is an explanatory diagram illustrating an example of a detection state of a real image.
- 3 (a) and 3 (b) show an optical system of a close inspection machine provided in the inspection apparatus, and
- FIG. 3 (a) shows an example of a detection state of a dark field optical system.
- (B) is a figure which shows an example of the detection state of a bright field optical system.
- FIG. 4 (a) and 4 (b) show the positional relationship between the illuminator of the scrutinizing inspection machine provided in the inspection apparatus and the main imaging unit.
- FIG. 4 (a) is a front view and FIG. 4 (b). Is a plan view.
- FIG. 5 is a plan view showing an overall configuration of a close inspection machine provided in the inspection apparatus.
- 6 (a) and 6 (b) show an example of a linear motion unit that constitutes a transport unit provided in the inspection apparatus, and
- FIG. 6 (a) shows a linear motion unit that constitutes a first transport unit.
- FIG. 6B is a configuration diagram of a linear motion unit constituting the second transport unit.
- FIGS. 7 (a) to 7 (g) show an example of a state in which an inspection is performed while following a plurality of defects of a translucent plate using the inspection apparatus provided in the inspection apparatus.
- FIGS. 7 (a) to 7 (g) are diagrams showing a state in which the inspection device follows each of the scattered defects.
- FIG. 8 is a plan view showing a partial configuration of a close inspection machine provided in the inspection apparatus according to the second embodiment of the present invention.
- FIG. 9 is a configuration diagram showing another example of an optical system provided in the inspection apparatus according to the present invention.
- FIG. 1 shows an example of an inspection line provided with an inspection apparatus according to the present invention.
- the inspection apparatus 1 of the present embodiment has a plurality of rectangular translucent plates 2 such as plate glass that can be conveyed horizontally. It is provided along the conveyance path 3 composed of a roller conveyor.
- the transport path 3 is a series of transported after the molten glass raw material is flowed into a float bath shape and formed into a sheet glass, the sheet glass is cut into a sheet glass of a predetermined size, and the surface is polished. It is provided as a part of the plate glass production line.
- a cleaning device 5 is installed on the entrance side (left end portion side in FIG. 1) of the transport path 3 shown in FIG. 1, and the translucent plate-like body 2 such as plate glass transported from the previous cutting step in a horizontal state is After the front and back surfaces are cleaned by the cleaning device 5, they are horizontally transported to the transport path 3 in which the inspection device 1 is provided.
- a preliminary inspection machine 6 and a close inspection machine 7 are installed after the cleaning device 5 along the transport path 3, and a management device 8 for controlling these inspection machines is electrically connected to the preliminary inspection machine 6 and the close inspection machine 7. Connected and provided.
- the preliminary inspection machine 6 includes a dark field appearance inspection device 10 and a bright field appearance inspection device 11.
- the dark field visual inspection device 10 is a kind of dark field visual inspection device for inspecting in the dark field mainly the appearance of a flaw such as a hairline formed on the translucent plate-like body 2.
- the bright-field appearance inspector 11 is a bubble portion caused by bubbles formed inside the translucent plate-like body 2 and a crater portion caused by bubbles appearing on the front and back surfaces of the translucent plate-like body 2 It is a kind of bright-field inspector for inspecting mainly in the bright field.
- the close inspection machine 7 includes a first inspection device 12 that is a type of dark field inspection device and a second inspection device 13 that is a type of bright field inspection device.
- the dark field inspection device is a case where an imaging unit such as a camera captures the angle of illumination when light enters the translucent plate 2 from the illuminator and the reflected light from the translucent plate 2. Inspection that prescribes the positional relationship between the illuminator and the imaging unit so that the optical axis of the imaging unit is installed at an angle that deviates from the angle at which the specularly reflected light is obtained, and basically a dark field where no reflected light enters Indicates a vessel. Further, the bright field inspection device is a case where an imaging unit such as a camera captures the angle of illumination when light enters the translucent plate 2 from the illuminator and the reflected light from the translucent plate 2.
- the optical axis of the imaging unit is installed at an angle at which regular reflection light can be obtained, and the positional relationship between the illuminator and the imaging unit is defined so that the reflected light can be basically captured and captured as a bright field.
- the configuration tester is shown.
- the downstream side of the transport path 3 is located above the entrance side of the transport path 3.
- An illuminator 15 that irradiates illumination light obliquely downward toward the side is provided.
- a rod lens 15b is provided at the tip of a rod-shaped main body 15a, and a device that collects and irradiates illumination light obliquely from above to the measurement position on the surface of the translucent plate-like body 2. It is provided as.
- a preliminary imaging unit (line sensor camera) 16 is provided on the downstream side along the conveyance path 3 and facing the previous illuminator 15, facing the upstream side of the conveyance path 3 and obliquely downward.
- the line sensor camera 16 When the illumination light from the illuminator 15 is reflected by the surface of the translucent plate-like body 2, the line sensor camera 16 is shifted from the regular reflection direction R1 to the position where the optical axis is removed (in FIG. 2, it is shifted obliquely downward). In the configuration installed at (position), it is configured for dark field inspection equipment. In the configuration shown in FIG. 2, the dark field appearance inspection device 10 is configured to include the illuminator 15 and the line sensor camera 16.
- the line sensor camera 16 used in the present embodiment has a resolution capable of discriminating defects such as a scratch having a size of about 10 ⁇ m ⁇ 100 ⁇ m or more formed on the translucent plate-like body 2.
- the resolution is an example, and it is a matter of course that a line sensor camera having a higher resolution may be used.
- the dark field visual inspection device 10 when the incident angle of the illumination light of the illuminator 15 is 45 ° (elevation angle with respect to the horizontal: 45 °), the angle of the optical axis of the line sensor camera 16 is 30 °. (Elevation angle with respect to horizontal: 30 °).
- the line sensor camera 16 is installed with the optical axis aligned with the regular reflection direction R1
- it is provided as a bright field inspection device, and the optical axis is set in the regular reflection direction indicated by the two-dot chain line in FIG.
- the bright-field visual inspection device 11 is configured by including the line sensor camera 16 and the illuminator 15 that are aligned.
- the illuminator 15 and the line sensor camera 16 are mounted on a frame (not shown) while maintaining individual elevation angles, and the frame moves in the width direction of the transport path 3 (a translucent plate that moves along the transport path 3).
- a plurality of them are installed in the width direction of the body 2.
- the plurality of line sensor cameras 16 share and cover a region having a predetermined width in the width direction of the translucent plate-like body 2 that is horizontally transported along the transport path 3. Since only one of these line sensor cameras 16 can cover the entire width of the translucent plate-like body 2, a plurality of translucent plates can be provided with high resolution by installing a plurality of units as described above.
- the entire width of the body 2 can be imaged.
- the plurality of line sensor cameras 16 are continuously operated while the translucent plate-like body 2 passes through to take an image, thereby dark field over the entire surface direction of the main surface (front surface) of the translucent plate-like body 2. Inspection or bright field inspection is possible.
- the illumination light irradiated from the illuminator 15 onto the surface of the translucent plate-like body 2 is specularly reflected when the surface of the translucent plate-like body 2 is flat with no defects.
- no light is incident on the line sensor camera 16 as a dark field inspection device, and the dark field state is maintained.
- the translucent plate-like body 2 has a defect such as a scratch or a foreign substance, the scattered light generated there enters the line sensor camera 16 as a dark field inspection device, and is thus detected as a bright spot.
- the defects detected by this method are all those that generate scattered light, and in addition to scratches, internal bubbles, cullet adhesion, and the like can be detected.
- FIG. 1 the defects detected by this method are all those that generate scattered light, and in addition to scratches, internal bubbles, cullet adhesion, and the like can be detected.
- the dark field visual inspection device 10 is connected to the management device 8 through the data wiring 17, and the bright field visual inspection device 11 is connected to the management device 8 through the data wiring 18.
- Information on the inspection result of the entire surface of the translucent plate-like body 2 imaged and inspected individually by the bright-field appearance inspection device 11 can be sent to the management device 8.
- the dark-field appearance inspection device 10 detects the presence of a bright spot in the case of a dark-field image, for example, by binarizing the image of the translucent plate-like body 2 to emphasize light and dark.
- the bright field visual inspector 11 has a function of detecting the presence of dark spots in the case of a bright field image, recording their coordinate positions, and recording them in a storage unit.
- the management device 8 includes a personal computer including a storage unit, a control unit, and an arithmetic unit, and receives inspection results sent from the dark field visual inspection device 10 and the bright field visual inspection device 11. And the management apparatus 8 is connected to the close inspection machine 7 via the control line 19, and controls the 1st inspection device 12 and the 2nd inspection device 13 so that it may mention later.
- the first inspection instrument 12 which is a kind of dark field inspection instrument, is arranged in the width direction of the conveyance path 3 as shown in FIG. And a first main imaging unit (first area camera) 21 provided on the other side in the width direction of the transport path 3.
- the second inspection device 13 which is a kind of bright field inspection device, includes an illuminator 22 provided on one side in the width direction of the conveyance path 3 and a second inspection device provided on the other side in the width direction of the conveyance path 3.
- a main imaging unit (second area camera) 23 is provided.
- the illuminator 20 and the first area camera 21 are arranged so as to face each other along the width direction of the transport path 3, the illuminator 20 faces obliquely downward, and the light transmission moving along the transport path 3.
- the first area camera 21 is disposed obliquely downward on the side toward which the reflected light is directed.
- the illuminator 22 and the second area camera 23 are arranged so as to face each other along the width direction of the transport path 3, the illuminator 22 faces obliquely downward, and the translucent light moving along the transport path 3.
- the second area camera 23 is disposed obliquely downward on the side toward which the reflected light is directed.
- the first inspection device 12 that is a kind of dark field inspection device includes a ring-shaped light emitting portion 20 a and has a ring shape with respect to the surface of the translucent plate-like body 2. Irradiate light. Therefore, on the surface of the translucent plate-like body 2, a bright region S ⁇ b> 1 illuminated in a ring shape and a dark region S ⁇ b> 2 where the illumination light inside thereof does not hit.
- the first area camera 21 is arranged so that the elevation angle of its optical axis 21b is the same as the elevation angle of the central axis 20b of the ring-shaped light emitting section 20a, and the first area camera 21 is the previous ring-shaped light emitting section 20a.
- the dark area S2 formed on the surface of the translucent plate-like body 2 can be imaged as an imaging area. Since the first area camera 21 uses the dark region S2 as a field of view, it functions as a dark field inspection device.
- the second inspection device 13 which is a kind of bright field inspection device, includes a planar light emitting portion 22 a and is planar with respect to the surface of the translucent plate-like body 2. Irradiate light. Therefore, a bright region S3 illuminated in a planar shape is formed on the surface of the translucent plate-like body 2.
- the second area camera 23 is arranged so that the elevation angle of the optical axis 23b is the same as the elevation angle of the central axis 22b of the planar light emitting unit 22a, and the second area camera 23 is the previous planar light emitting unit 22a.
- a bright area S3 formed on the surface of the translucent plate-like body 2 can be imaged as an imaging area.
- the second area camera 23 functions as a bright field inspector because the bright area S3 is the field of view.
- FIG. 4 is a diagram for further explaining the positional relationship between the illuminator 20 provided with the ring-shaped light emitting portion 20 a provided in the first inspection device 12 and the first area camera 21.
- the illumination light is incident on the surface of the translucent plate 2 from the ring-shaped light emitting portion 20a obliquely from above, and the first area camera 21 is the translucent plate.
- the first area camera 21 is arranged with its optical axis along the width direction of the transport path 3. That is, the first area camera 21 is installed obliquely downward in the width direction of the transport path 3 (direction intersecting the transport direction of the translucent plate-like body 2).
- a rectangular region 21A that is elongated in the transport direction of the translucent plate-like body 2 and an elongated rectangular region 21B that is not focused on both sides thereof (both sides in the width direction of the transport path 3). Is formed.
- a rectangular area 21B that is out of focus is formed in both the area closer to and far from the first area camera 21 than the rectangular area 21A in focus.
- the illuminator 20 and the first area camera 21 are accommodated inside the first frame member 24 shown in FIG. 3A while maintaining their inclination angles, and the illuminator 22 and the second area camera 23. Are accommodated in the second frame member 25 shown in FIG. 3B while maintaining their inclination angles.
- a window portion is formed at the bottom of these frame members 24 and 25, so that illumination light can be applied to the translucent plate-like body 2 and reflected light from the translucent plate-like body 2 can be imaged. ing.
- the first inspector 12 of the present embodiment is a first frame member 24 that movably supports the first frame member 24 including the previous illuminator 20 and the first area camera 21. It is composed of four first main imaging units 30 (hereinafter referred to as main imaging units 30 in this specification) constituted by one conveyance unit 27 and second conveyance unit 28.
- the second inspector 13 is a first transport unit that movably supports a second frame member 25 including the previous illuminator 22 and the second area camera 23. 27 and four second main image pickup units 31 (hereinafter referred to as main image pickup units 31 in the present specification).
- These area cameras 21 and 23 preferably have a high resolution of about 8 to 10 ⁇ m per pixel and can capture high-definition images.
- the first transport unit 27 provided in the first inspector 12 is a linear motion unit 33 along the width direction of the transport path 3 with respect to the portal frame having a size extending over the entire length in the width direction of the transport path 3. Is configured to be attached.
- the linear motion unit 33 is provided with a screw screw portion 35 at the inner center of an elongated box-shaped frame member 34, and has a screw hole portion that engages with the screw screw portion 35.
- the provided slider member 36 is provided so as to be movable in the length direction of the frame member 34 in accordance with the rotation of the screw thread portion 35.
- a drive source such as a servo motor is built in one end side of the frame member 34, and the screw screw portion 35 can be driven to rotate in forward and reverse directions.
- the rotational speed and direction of the screw screw portion 35 by the servo motor can be adjusted.
- the moving direction moving direction along the width direction of the conveyance path 3
- moving speed of the slider member 36 can be adjusted.
- a second transport unit 28 is attached to the slider member 36.
- the second transport unit 28 has the same structure as the first transport unit 27, but includes a linear motion unit 33 ⁇ / b> A shorter than the linear motion unit 33.
- the structure of the linear motion unit 33A is the same as that of the linear motion unit 33, and includes a frame member 34A, a screw thread portion 35A, and a slider member 36A.
- the linear motion unit 33A constituting the second transport unit 28 is attached to the slider member 36 so as to face the downstream side of the translucent plate-like body 2 in the transport direction and to be parallel to the transport direction.
- the second transport unit 28 is formed shorter than the first transport unit 27, and the first frame member 24 described above is provided on the slider member 36A of the second transport unit 28 as shown in FIG.
- the illuminator 20 and the first area camera 21 are attached obliquely downward.
- the linear motion units 33 and 33A have a feed screw type servo motor and a device showing a moving speed of 1000 mm / second is commercially available. Therefore, the first area camera 21 is moved. The necessary and sufficient speed can be obtained.
- the illuminator 20 and the first area camera 21 are moved along the first conveyance unit 27 in the width direction of the conveyance path 3 from end to end (in other words, the horizontal direction conveyed along the conveyance path 3.
- the light-transmitting plate-like body 2 in a state can be moved linearly (from one side end to the other side end).
- the illuminator 20 and the first area camera 21 can be linearly moved along the second conveyance unit 28 in the conveyance direction of the translucent plate-like body 2 from the proximal end side to the distal end side.
- the translucent plate-like body 2 to be inspected in the inspection apparatus 1 of the present embodiment is, for example, a G8 size glass plate known as display device glass, and is a plate glass of 2500 mm ⁇ 2200 mm and a thickness of about 0.7 mm. Therefore, the length of the first transport unit 27 is formed to a size that can cover the width of the plate glass to be inspected.
- the size of the translucent plate-like body 2 has various sizes for use as a display device, and there are various sizes in other application fields.
- the length of the first transport unit is determined. The speed at which the translucent plate-like body 2 is transported along the transport path 3 may be arbitrary.
- the length of the second transport section 28 is The length can be set such that the first frame member 24 or the second frame member 25 can be moved by about 100 mm to 150 mm.
- the second transport unit 28 is located at the center in the length direction of the first transport unit 27, and the neutral position is the initial state.
- the second transport unit 28 moves from the neutral position in the width direction of the translucent plate-like body 2 and, as will be described later, when the first area camera 21 takes an image, returns to the neutral position and moves to the next. It is comprised so that it may wait for in preparation.
- the first area camera 21 of the second transport unit 28 is disposed at the end of the first transport unit 27 at the center of the first transport unit 27. This is desirable in that it can move faster because it requires less travel distance to the defect than if it is.
- the main imaging unit 31 provided in the second inspection device 13 includes the first conveyance unit 27 and the second conveyance unit 28 in the same manner as the main imaging unit 30 described above. However, the main imaging unit 31 is different in that a frame member 25 including an illuminator 22 and a second area camera 23 is attached to the second transport unit 28.
- the illuminator 20 and the first area camera 21 provided in the first inspection device 12 are provided as a dark field inspection device, and the illuminator provided in the second inspection device 13. 22 and the second area camera 23 are provided as a bright field inspection device.
- a position detection sensor for detecting the tip position of the translucent plate-like body 2 on the upstream side along the conveyance path 3 with respect to the installation position of the four main imaging units 30 constituting the first inspector 12. 38 is provided, and the tip position of the translucent plate-like body 2 is detected on the upstream side along the conveyance path 3 with respect to the installation positions of the four main imaging units 31 constituting the second inspection device 13.
- a position detection sensor 39 is provided. The position detection sensor 38 is provided for grasping the tip position of the translucent plate 2 close to the first inspection device 12, and the position detection sensor 39 is transparent to the second inspection device 13. It is provided to grasp the tip position of the optical plate-like body 2.
- the position detection sensor 38 detects the approach of the translucent plate 2, the focal position of the first area camera 21 of the first main imaging unit 30 and the tip position of the translucent plate 2 Thus, as will be described later, the movement of the first area camera 21 can be started by operating the first main imaging unit 30.
- the 1st tester 12 is connected to the control apparatus 14 with a display apparatus via the connection line 12a, and the 2nd tester 13 is attached to the display apparatus via the connection line 13a.
- the image captured by the first area camera 21 of the first inspection device 12 and the image captured by the second area camera 23 of the second inspection device 13 are respectively displayed on the display device. It is configured so that it can be displayed.
- the preliminary inspection machine 6 is applied to the translucent plate-like body 2 that has been transported horizontally along the transport path 3.
- a dark field inspection is performed in the full width direction of the translucent plate-like body 2 by the dark field appearance inspecting device 10 to detect the position of a scratch and the like.
- Bright field inspection is performed in the full width direction of the body 2 to detect the position of defects such as bubbles.
- the images picked up by the dark-field appearance inspector 10 and the bright-field appearance inspector 11 are sent to the management device 8, and the coordinate position of the defect along the surface of the translucent plate-like body 2 is specified in the management device 8. 8 is stored in the storage unit 8.
- the management device 8 controls the operation of the first inspection device 12 and the second inspection device 13 of the close inspection machine 7 in accordance with the coordinate position of the defect of the translucent plate-like body 2.
- the defect K exists at an arbitrary position of the translucent plate-like body 2, an image captured by either the dark-field appearance inspector 10 or the bright-field appearance inspector 11. Is determined by image processing by the management device 8 and its coordinate position (the X coordinate position in the direction from the front end to the rear end of the translucent plate-like body 2 and the width direction both ends of the translucent plate-like body 2) The coordinate position in the Y direction along the width direction from one of the ends is specified. Based on the identified coordinate position information in the XY directions, the second transport unit 28 of the first main imaging unit 30 waiting at the initial position of the center of the first transport unit 27 is moved to the center of the transport path 3. The focal point position of the first area camera 21 is moved to the coordinate position in the Y direction by moving in the width direction from the neutral position of the unit, and alignment is performed at the position where the defect K is scheduled to pass.
- the defect K of the translucent plate-like body 2 is the first area.
- the first frame member 24 is caused to travel along the second transport unit 28 at the same speed as the transport speed of the translucent plate-like body 2 in accordance with the timing of passing the focal position of the camera 21. During this travel, the illumination light is irradiated around the defect K from the ring-shaped light emitting unit 20a, and the first area camera 21 captures an image in the dark field.
- the first area camera 21 has a high resolution
- the first area camera 21 moves at a constant speed along with the defect K along the conveyance path 3 by a distance corresponding to the length of the second conveyance unit 28. Even without this, with the normal shutter speed, the portion of the defect K can be imaged at high resolution without blurring without causing underexposure. Further, the illumination light of the illuminator 20 does not need to be increased more than necessary, and the illumination light only needs to have brightness that can be imaged within the range of the normal shutter speed.
- the conveyance speed of the translucent plate-like body 2 is, for example, 18 m / min (300 mm / sec)
- the resolution of the inspection machine is 10 ⁇ m / pixel and image blurring is allowed for one pixel. If it is preferable that the camera is stopped, a time required to travel 10 ⁇ m is a necessary shutter time within 0.033 msec, and a very high shutter speed of 1/30000 seconds or less is required.
- the aperture of the first area camera can be selected from about 4 to 8. If the aperture is increased, the depth of field will be deepened and the in-focus area will be expanded. However, increasing the aperture will compensate for the lack of illumination. In addition, it is necessary to reduce the shutter speed or increase the illumination intensity.
- the allowable width of the above-described speed deviation is narrowed.
- adding illumination to increase illumination illuminance increases the weight of the device, which increases the inertial force during driving and increases the rigidity of the driving device, making the device heavy and balanced. It is preferable to configure so that it can be realized at the shutter speed.
- the position detection sensor 39 is replaced with the translucent plate-like body. 2 approach is detected.
- the positional relationship between the first main imaging unit 31 and the translucent plate-like body 2 becomes clear, so the first second The conveyance unit 28 is moved in the same manner as the positioning operation performed in the first inspector 12, and the portion of the defect K is imaged in the bright field by the second area camera 23.
- the second area camera 23 has a high resolution, it moves at a constant speed along the conveyance path 3 along with the defect K by a distance corresponding to the length of the second conveyance unit 28, so that the shutter speed is high. Even if it is not, the defect K can be imaged with high resolution without blurring without making the illumination light stronger than necessary with the normal shutter speed.
- the defect K portion can be imaged with high resolution and no blur by using both the dark field and bright field inspection methods, so that various defects K such as scratches, bubbles, and foreign matter can be detected with high definition. Can do.
- the images captured by the first area camera 21 and the second area camera 23 are displayed on the image display device provided in the control device 14, respectively. The presence or absence of K can also be determined.
- FIG. 5 illustrates an example of an inspection method in the case where the defect K exists only in one place on the translucent plate-like body 2, but a plurality of defects K are formed on the translucent plate-like body 2.
- An example of the inspection method will be described below with reference to FIG.
- FIG. 7A shows the first inspector 12 including four main imaging units 30 provided with the first frame member 24 including the first area camera 21.
- FIG. 7A a case will be described in which the translucent plate-like body 2 on which the defects K1 to K5 are formed approaches.
- the existence of the defects K1 to K5 has already been inspected when the translucent plate-like body 2 passes through the preliminary inspection machine 6 in the previous stage, and is translucently transported horizontally along the transport path 3 at a constant speed.
- the management device 8 In the XY coordinates along the surface direction of the surface of the plate-like body 2, the management device 8 has already identified and grasped the individual coordinate position information of the defects K1 to K5.
- the coordinates of the defects K1 to K5 are specified in order according to the distance from the tip position of the translucent plate-like body 2.
- the management device 8 that grasps the position of the defect K1 operates the first main imaging unit 30, and the first The second conveyance unit 28 is moved in the Y direction along the conveyance unit 27 to align the focal area of the first area camera 21 at the same coordinate position as the Y coordinate position of the defect K1. Since the management device 8 grasps the X coordinate position of the defect K1, the first frame member along the second transport unit 28 when the defect K1 reaches the focal region of the first area camera 21. 24 is moved synchronously with the translucent plate-like body 2 at a constant speed, and the defect K1 can be imaged with high definition by the first area camera 21 as shown in FIG. 7B.
- the defect K2 After the defect K1 is imaged, the defect K2 approaches the first main imaging unit 30, so the second conveyance unit 28 is moved in the Y direction along the first conveyance unit 27, and the Y coordinate of the defect K2
- the focal area of the first area camera 21 is aligned with the same coordinates as shown in FIG. Since the management device 8 grasps the X coordinate position of the defect K2, the first frame member along the second transport unit 28 when the defect K2 reaches the focal region of the first area camera 21. 24 is synchronized with the translucent plate-like body 2 at a constant speed, and the first area camera 21 can image the defect K2 with high definition.
- the defect K3 After photographing the defect K2, the defect K3 approaches the first main imaging unit 30. However, the defect K2 and the defect K3 are close to each other, and the tracking operation of the first main imaging unit 30 is not in time. If 8 determines, the management apparatus 8 operates the second main imaging unit 30. The second main imaging unit 30 moves the second transport unit 28 in the Y direction along the first transport unit 27 to align the first area camera 21 with the same coordinate as the Y coordinate of the defect K3. I do. Since the management device 8 grasps the X coordinate position of the defect K3, the first frame member 24 is moved along the second conveyance unit 28 when the defect K3 reaches the focal region of the first area camera 21. The defect K3 can be imaged with high definition by the first area camera 21 as shown in FIG.
- the defect K4 After photographing the defect K3, the defect K4 approaches the second main imaging unit 30. However, the defect K3 and the defect K4 are close to each other, and the tracking operation of the second main imaging unit 30 is not in time. If 8 determines, the management apparatus 8 operates the third main imaging unit 30. The third main imaging unit 30 moves the second transport unit 28 in the Y direction along the first transport unit 27 to align the first area camera 21 with the same coordinate as the Y coordinate of the defect K4. I do. Since the management device 8 grasps the X coordinate position of the defect K4, the first frame member 24 is moved along the second transport unit 28 when the defect K4 reaches the focal area of the first area camera 21. The defect K4 can be imaged with high definition by the first area camera 21 as shown in FIG.
- the defect K5 After photographing the defect K4, the defect K5 approaches the first main imaging unit 30. However, the defect K4 and the defect K5 are sufficiently separated from each other, and the management apparatus 8 is in time for the follow-up operation of the first main imaging unit 30. Is determined, the management device 8 operates the first main imaging unit 30. The first main imaging unit 30 moves the second transport unit 28 in the Y direction along the first transport unit 27 to align the first area camera 21 with the same coordinate as the Y coordinate of the defect K5. I do. Since the management device 8 grasps the X coordinate position of the defect K5, the first frame member 24 is moved along the second transport unit 28 when the defect K5 reaches the focal region of the first area camera 21. The defect K5 can be imaged with high definition by the first area camera 21 as shown in FIG. After imaging the defect K5, the first area camera 21 returns to the initial position in the center of the first transport unit 27 to prepare for the next defect inspection.
- the management device 8 is driven mainly by the first main imaging unit 30 and determines that the first main imaging unit 30 cannot follow from the XY coordinate positions of the defects K1 to K5. Only in this case, the second main imaging unit 30, the third main imaging unit 30, and the fourth main imaging unit 30 are sequentially operated to inspect defects. According to the moving speed of the translucent plate-like body 2 conveyed along the conveyance path 3, the first to fourth main imaging units 30 are sequentially used to inspect the defects, so that the translucency is obtained. Even if a plurality of defects K1 to K5 are formed on the plate-like body 2, the inspection apparatus 1 of the present embodiment can perform high-definition imaging while following all the defects without any trouble.
- the translucent plate-like body 2 having a plurality of defects K1 to K5 can be inspected with high accuracy.
- the plurality of main imaging units 30 can be operated to increase the height without any trouble. There is an effect that can be inspected with accuracy.
- the first main imaging unit 30 since the first main imaging unit 30 is frequently operated, there is a possibility that the first main imaging unit 30 may fail preferentially during repeated use. In this case, if the first main imaging unit 30 fails and stops operating, no image is sent, so that the failure of the first main imaging unit 30 can be immediately grasped.
- the second main imaging unit 30 can be operated with the second main imaging unit 30 as a main body, with the second main imaging unit 30 regarded as the first main imaging unit 30.
- FIG. 8 shows a second embodiment of the inspection apparatus according to the present invention.
- the first inspection device 42 provided in the transport path 3 two first devices are arranged in the width direction.
- An embodiment is shown in which the first main imaging units 50 and 51 are provided, and the two main units are provided in four rows for a total of eight main imaging units.
- the main imaging units 50 in the right front row in the transport direction have the same configuration as the previous main imaging unit 30, but the length of the first transport unit 27 ⁇ / b> A is long. The difference is that the length of the conveyance path 3 is about half the width direction.
- the main imaging units 51 in the left column facing forward in the conveyance direction have a similar configuration to the previous main imaging unit 30, but the length of the first conveyance unit 27B is the same. It is formed in a length about half the width direction of the conveyance path 3 so that the second conveyance unit 28A extends to the opposite side to the conveyance direction of the translucent plate-like body 2 with respect to the first conveyance unit 27B. The difference is that it is attached to the first transport section 27B at a right angle.
- the first transport unit 27A, 27B and the second transport unit 28 are configured by linear motion units 33, 33A as shown in FIG. 6, which is the same as the structure of the previous embodiment.
- the length of the first transport units 27A and 27B is set to about half of the transport path 3, and the second transport moves along the first transport units 27A and 27B. Since the moving distance of the portions 28 and 28A is shortened, if the moving speed of the second transporting portions 28 and 28A is equivalent to that of the structure of the first embodiment, these are the widths of the translucent plate-like body 2. It can be moved along the direction in a shorter time (half time) than the structure of the first embodiment described above based on FIG. For this reason, the followability of the 2nd conveyance parts 28 and 28A to the fault currently formed in translucent plate-like object 2 improves.
- main imaging units 30 or main imaging units 31 are provided for the first inspector 12 and the second inspector 13 .
- the number of installation may be arbitrary.
- a small number of installations may be used, and in some cases, a configuration in which four or more main imaging units are provided for inspection may be used.
- both the dark-field visual inspection device 10 and the bright-field visual inspection device 11 are provided in the preliminary inspection machine 6, only one of them may be provided.
- the inspection devices provided in the scrutinization inspection machine 7 are preferably both the first inspection device 12 and the second inspection device 13, but only one of them may be provided.
- FIG. 9 shows another structural example for the area cameras 21 and 23 provided in the inspection apparatus according to the present invention.
- the area cameras 21 and 23 described above are in relation to the movement region of the translucent plate-like body 2.
- the first main imaging unit (area camera) 60 is arranged vertically downward above the surface of the moving area of the translucent plate-like body 2 while being arranged obliquely downward.
- An example of the structure is shown.
- the area camera 60 is shown as an example of a configuration capable of imaging a defect as a bright-field inspection device or a dark-field inspection device even when arranged vertically downward.
- a half mirror member 61 is provided above the translucent plate-like body 2
- an area camera 60 is provided above the half mirror member 61 with the optical axis vertically downward, and illumination is performed on the side of the half mirror member 61.
- a vessel 62 is provided.
- the illumination light incident on the half mirror member 61 from the illuminator 62 is perpendicularly incident on the surface of the translucent plate-like body 2 and the upward reflected light from the translucent plate-like body 2 is reflected.
- the bright field inspection or dark field inspection of the translucent plate 2 can be performed.
- the illumination field 62 to the field range of the area camera 60 is used. Irradiate illumination light with uniform brightness.
- the translucent plate-like body 2 can be imaged by the area camera 60 whose optical axis is directed vertically downward with respect to the translucent plate-like body 2. If the area camera 60 shown in FIG. 9 is used, since the entire photographing area is focused at the focal position of the area camera 60, high-definition imaging with high resolution can be performed. As in the structure of the previous embodiment, the direction of the area cameras 21 and 23 may be either diagonally downward or vertically downward as in the example of FIG. 9. In the present invention, the direction of the illumination light There are no restrictions on the orientation of the camera.
- the technology of the present invention can be widely applied to methods and apparatuses for inspecting glass for display devices, optical glass, medical glass, architectural glass, vehicle glass, and other general glass products.
- second Frame member 27, 27A, 27B ... first transport unit, 28, 28A ... second transport unit, 30 ... first main imaging unit, 31 ... second main imaging unit, 33, 33A ... linear motion unit , 42 ... 1st inspection device, 50, 51 ... Main imaging unit, 60 ... 1st main imaging (Area camera), K, K1 ⁇ K5 ... small drawback.
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Abstract
Description
この種のフラットパネルディスプレイ用ガラス基板は、溶解した原料をフロートバス上に流して板状に成形し、その成形品を徐冷後、所定の大きさに切断し、必要に応じ表面を研磨し、洗浄することで製作されている。
洗浄後のガラス基板は、コンベア等の搬送装置により梱包工程に搬送されるが、その途中で泡、傷、異物等の微小欠点について光学的な検査が行われている。例えば、ガラス基板に照明を当て、ガラス基板の微弱な明暗の変化を光学カメラで撮像し、画像処理により微小欠点を識別することが行われている。 Today, glass plates are used in electronic devices such as flat panel displays, so there is a need for glass plates that are thin and have few defects such as bubbles, scratches, and foreign materials, or have no defects at all. Yes.
This type of glass substrate for flat panel displays is formed into a plate shape by pouring the melted raw material onto a float bath, and after slowly cooling the molded product, it is cut into a predetermined size and the surface is polished if necessary. It is manufactured by washing.
The glass substrate after cleaning is transported to a packing process by a transport device such as a conveyor, and optical inspection is performed for minute defects such as bubbles, scratches, and foreign matters on the way. For example, illumination is performed on a glass substrate, a weak change in brightness and darkness of the glass substrate is captured with an optical camera, and minute defects are identified by image processing.
特許文献1に記載されている検査装置は、移動手段の移動速度をガラス基板の搬送速度よりも低速に設定して検査する場合と、移動手段の移動速度をガラス基板の搬送速度よりも高速に設定して検査する場合と、移動手段の移動速度をガラス基板の搬送速度と同一に設定して検査する場合のそれぞれに対応できる。 As an example of a glass substrate inspection apparatus, a guide (moving means) movable along the glass substrate transport direction is provided on a transport path for transporting the glass substrate, and an illumination device and a light receiving means are provided on the moving means. An inspection apparatus having a configuration in which the moving direction of the moving means is set to be the same as the conveying direction of the glass substrate and a speed control device is provided in the moving means is known (see Patent Document 1).
In the inspection apparatus described in
従来の検査装置においてガラス基板に複数の微小欠点が点在していた場合、ガラス基板を搬送している途中において点在する複数の微小欠点を逐一撮像することは極めて難しく、従って複数の微小欠点が点在する状態で形成されているガラス基板の検査を正確に行うことが難しかった。 With a conventional inspection device that captures images while transporting a glass substrate, it is necessary to use a high-speed shutter to obtain a high-definition image without blurring. However, using a high-speed shutter results in insufficient exposure time. There is a problem that it is difficult to image a minute change of a minute defect. Therefore, it is necessary to reduce the conveyance speed of the glass substrate in the inspection process, or to stop the glass substrate during the conveyance and then take an image, but any of these means reduces the productivity of the glass substrate. There is. In addition, when illuminating a translucent plate such as plate glass, the reflected light is about 4 to 8% with respect to the incident light. Therefore, even if the intensity of the reflected light is increased, there is a limit and the exposure is insufficient. There is also a problem that tends to be.
When a plurality of minute defects are scattered on the glass substrate in the conventional inspection apparatus, it is extremely difficult to image the plurality of minute defects scattered in the middle of the transportation of the glass substrate. It was difficult to accurately inspect the glass substrate formed in the state where the dots are scattered.
本発明の透光性板状体の微小欠点の検査方法は、前記精査検査ステップにおいて、前記搬送路に沿って複数の主撮像部を配置し、前記予備検査ステップにおいて特定された微小欠点の位置に対応させて前記主撮像部を個別に移動させ、前記微小欠点を個々に撮像することができる。
本発明の透光性板状体の微小欠点の検査方法は、前記精査検査ステップにおいて、前記搬送路に沿って複数設けられた主撮像部のうち、前記搬送路の上流側に設置されている前記主撮像部が特定の微小欠点の接近に対応して移動することで該微小欠点を撮像するが、前記搬送路の上流側の前記主撮像部が移動して該微小欠点を撮像するために要する時間よりも早く次の微小欠点が接近する場合、前記搬送路の下流側に設置されている他の主撮像部が接近中の該微小欠点に対し移動することで該微小欠点を撮像できる。 In the inspection method for minute defects of the light-transmitting plate-like body of the present invention, in the detailed inspection step, the main imaging unit is moved and positioned in a direction intersecting the transport direction of the light-transmitting plate-like body, The micro defect can be imaged while moving the main imaging unit at the same speed as the translucent plate along the conveyance path in synchronization with the movement of the micro defect entering the field of view of the main imaging unit.
In the inspection method for minute defects of the light-transmitting plate-like body according to the present invention, in the scrutiny inspection step, a plurality of main imaging units are arranged along the conveyance path, and the position of the minute defect specified in the preliminary inspection step is determined. The main image pickup unit can be individually moved in correspondence with the above, and the minute defects can be individually imaged.
The inspection method for minute defects of the light-transmitting plate-like body according to the present invention is installed on the upstream side of the conveyance path among the plurality of main imaging units provided along the conveyance path in the detailed inspection step. The main imaging unit moves in response to the approach of a specific microdefect to capture the microdefect, but the main imaging unit on the upstream side of the transport path moves to image the microdefect. When the next minute defect approaches closer than the required time, the other main imaging unit installed on the downstream side of the transport path moves with respect to the approaching minute defect so that the minute defect can be imaged.
本発明の透光性板状体の微小欠点の検査方法は、前記予備検査ステップにおいて、前記予備撮像部としてラインセンサカメラを用いて前記透光性板状体の主表面の面方向に存在する微小欠点の位置を特定し、前記精査検査ステップにおいて、前記主撮像部としてエリアカメラを用いて前記微小欠点を撮像することができる。
本発明の透光性板状体の微小欠点の検査方法は、前記精査検査ステップにおいて、前記エリアカメラを前記透光性板状体の搬送方向に対し直交する方向に向け、前記エリアカメラを前記透光性板状体の主表面が前記搬送路に沿って移動する領域に対し傾斜させて前記微小欠点を撮像できる。 The inspection method for minute defects of the light-transmitting plate-like body of the present invention can perform both dark field inspection and bright field inspection in each of the preliminary inspection step and the close inspection step.
In the preliminary inspection step, the method for inspecting a micro defect of the light transmitting plate-like body of the present invention is present in the surface direction of the main surface of the light transmitting plate-like body using a line sensor camera as the preliminary imaging unit. The position of the minute defect can be specified, and the minute defect can be imaged using an area camera as the main imaging unit in the inspection step.
In the inspection method for minute defects of the light-transmitting plate-like body according to the present invention, in the detailed inspection step, the area camera is directed in a direction orthogonal to the transport direction of the light-transmitting plate-like body, and the area camera is The micro defects can be imaged by inclining the main surface of the translucent plate-like body with respect to the region moving along the transport path.
本発明の透光性板状体の微小欠点の検査装置は、前記主撮像部、前記第一の搬送部および前記第二の搬送部を備えた主撮像ユニットが、前記透光性板状体の搬送方向に沿って複数設置された構成にできる。
本発明の透光性板状体の微小欠点の検査装置は、前記搬送路に沿って複数設けられた主撮像部のうち、搬送路の上流側に設置されている前記主撮像部が特定の微小欠点の接近に対応して移動することで該微小欠点を撮像するが、前記搬送路の上流側の前記主撮像部が移動して該微小欠点を撮像するために要する時間よりも早く次の微小欠点が接近する場合、前記搬送路の下流側に設置されている他の主撮像部を接近中の該微小欠点に対し移動させて該微小欠点を撮像する機能を管理装置に備えることができる。 In the inspection apparatus for minute defects of the light-transmitting plate-like body of the present invention, the second transport unit is at a constant speed with the light-transmitting plate-like body in the same direction as the transport direction of the light-transmitting plate-like body. The main imaging unit can be moved.
The inspection device for minute defects of the light-transmitting plate-like body according to the present invention is such that the main image pickup unit including the main image pickup unit, the first transfer unit, and the second transfer unit includes the light-transmitting plate-like body. A plurality of installations can be made along the conveyance direction.
The inspection apparatus for minute defects of the light-transmitting plate-like body according to the present invention includes a plurality of main imaging units provided along the conveyance path, wherein the main imaging unit installed on the upstream side of the conveyance path is specified. The micro-defect is imaged by moving in response to the approach of the micro-defect, but the main imaging unit on the upstream side of the transport path moves and the next time is faster than the time required to image the micro-defect. When a minute defect approaches, the management device can be provided with a function of moving another main imaging unit installed on the downstream side of the conveyance path with respect to the approaching minute defect and imaging the minute defect. .
本発明の透光性板状体の微小欠点の検査装置は、前記予備撮像部をラインセンサカメラとし、前記主撮像部をエリアカメラとすることができる。
本発明の透光性板状体の微小欠点の検査装置は、前記エリアカメラが前記透光性板状体の搬送方向と交差する方向に向けられ、かつ、前記透光性板状体の主表面を前記搬送路に沿って移動させる領域に対し傾斜配置されていてもよい。 In the inspection apparatus for minute defects of the light-transmitting plate-like body of the present invention, the preliminary inspection machine can be provided with a preliminary imaging unit as a bright field inspection device and a preliminary imaging unit as a dark field inspection device.
In the inspection apparatus for minute defects of the light-transmitting plate-like body of the present invention, the preliminary imaging unit can be a line sensor camera and the main imaging unit can be an area camera.
The inspection device for minute defects of the light-transmitting plate-like body of the present invention is such that the area camera is directed in a direction intersecting with the transport direction of the light-transmitting plate-like body, and the main body of the light-transmitting plate-like body. The surface may be inclined with respect to the region in which the surface is moved along the conveyance path.
以下、添付図面を参照して本発明に係る検査装置の第一実施形態について説明するが、本発明は以下に説明する実施形態に制限されるものではない。 "First embodiment"
Hereinafter, a first embodiment of an inspection apparatus according to the present invention will be described with reference to the accompanying drawings, but the present invention is not limited to the embodiment described below.
図1に示す搬送路3の入口側(図1の左端部側)には洗浄装置5が設置され、水平状態で前段の切断工程から搬送されてきた板ガラスなどの透光性板状体2は洗浄装置5によってその表裏面が洗浄された後、検査装置1が設けられている搬送路3に水平搬送される。 FIG. 1 shows an example of an inspection line provided with an inspection apparatus according to the present invention. The
A
予備検査機6は、暗視野外観検査器10と明視野外観検査器11を備えている。暗視野外観検査器10とは、透光性板状体2に形成されているヘアライン等の傷の外観を主体に暗視野にて検査するための暗視野検査器の一種である。明視野外観検査器11とは、透光性板状体2の内部に形成されている泡に起因する気泡部、透光性板状体2の表面や裏面に出た泡に起因するクレーター部分などを主体に明視野にて検査するための明視野検査器の一種である。
精査検査機7は、暗視野検査器の一種である第一の検査器12と明視野検査器の一種である第二の検査器13を備えている。 A
The
The
搬送路3に沿って下流側であって先の照明器15に対向する位置に予備撮像部(ラインセンサカメラ)16が搬送路3の上流側に向き、かつ、斜め下向きに設けられている。 For example, as shown in FIG. 2A, in the configuration in which the translucent plate-
A preliminary imaging unit (line sensor camera) 16 is provided on the downstream side along the
暗視野外観検査器10の一例として、照明器15の照明光の入射角度を45゜(水平を基準とする仰角:45゜)とした場合に、ラインセンサカメラ16の光軸の角度を30゜(水平を基準とする仰角:30゜)として設置される。
また、正反射方向R1に光軸を一致させてラインセンサカメラ16が設置された構成では、明視野検査器として設けられ、図2(a)の2点鎖線に示す正反射方向に光軸を揃えたラインセンサカメラ16と照明器15を備えて明視野外観検査器11が構成される。 When the illumination light from the
As an example of the dark field
Further, in the configuration in which the
暗視野外観検査器10は、透光性板状体2の画像を、例えば、二値化処理して明暗を強調して、暗視野画像の場合に輝点の存在を検知する。
明視野外観検査器11は、明視野画像の場合は暗い点の存在を検知し、それらの座標位置を記録して記憶部に記録する機能を有する。
管理装置8は、記憶部と制御部と演算装置を備えたパーソナルコンピュータからなり、暗視野外観検査器10と明視野外観検査器11から送られてくる検査結果を受け取る。そして、管理装置8は、制御線19を介し精査検査機7に接続されていて、後述するように第一の検査器12と第二の検査器13を制御するようになっている。 The dark field
The dark-field
The bright field
The management device 8 includes a personal computer including a storage unit, a control unit, and an arithmetic unit, and receives inspection results sent from the dark field
照明器20と第一のエリアカメラ21は、搬送路3の幅方向に沿って対向するように配置され、照明器20が斜め下向きに向いており、搬送路3に沿って移動中の透光性板状体2の表面に照明光を照射した場合、その反射光が向かう側に第一のエリアカメラ21が斜め下向きに配置されている。
照明器22と第二のエリアカメラ23は、搬送路3の幅方向に沿って対向するように配置され、照明器22が斜め下向きに向いており、搬送路3に沿って移動中の透光性板状体2の表面に照明光を照射した場合、その反射光が向かう側に第二のエリアカメラ23が斜め下向きに配置されている。 In the
The
The
第一のエリアカメラ21は、その光軸21bの仰角をリング状の発光部20aの中心軸20bの仰角と同じ角度として配置され、第一のエリアカメラ21は、先のリング状の発光部20aが透光性板状体2の表面に形成する暗領域S2を撮像エリアとして撮像できるように配置されている。第一のエリアカメラ21は、暗領域S2を視野とするため、暗視野検査器として機能する。 As shown in FIG. 3A, the
The
第二のエリアカメラ23は、その光軸23bの仰角を面状の発光部22aの中心軸22bの仰角と同じ角度として配置され、第二のエリアカメラ23は、先の面状の発光部22aが透光性板状体2の表面に形成する明領域S3を撮像エリアとして撮像できるように配置されている。第二のエリアカメラ23は、明領域S3を視野とするため、明視野検査器として機能する。 As shown in FIG. 3 (b), the
The
第一のエリアカメラ21は、その光軸を搬送路3の幅方向に沿って配置されている。即ち、第一のエリアカメラ21は、搬送路3の幅方向(透光性板状体2の搬送方向と交差する方向)に、斜め下方に向いて設置されており、第一のエリアカメラ21が焦点を合わせることができる領域は、透光性板状体2の搬送方向に細長い矩形状領域21Aとされ、その両側(搬送路3の幅方向両側)に焦点が合わない細長い矩形状領域21Bが形成される。換言すると、ピントが合う矩形状領域21Aよりも第一のエリアカメラ21に近い領域と遠い領域の両方にピントが合わない矩形状領域21Bが形成される。このように、第一のエリアカメラ21の矩形状領域21Aを透光性板状体2の搬送方向に長く延在させることによって、後述する如く、搬送路3に沿って搬送される透光性板状体2の欠点を捕らえ易くできる特徴がある。この特徴については後に詳述する。 FIG. 4 is a diagram for further explaining the positional relationship between the illuminator 20 provided with the ring-shaped
The
第二の検査器13は、詳細には図5に示すように、先の照明器22と第二のエリアカメラ23を備えた第二のフレーム部材25を移動自在に支持した第一の搬送部27と第二の搬送部28により構成された4基の第二の主撮像ユニット31(以下、本明細書において主撮像ユニット31という)から構成されている。これらのエリアカメラ21、23は1画素で8~10μm程度の高解像を有し、高精細な画像を撮像できるものが望ましい。 As shown in detail in FIG. 5, the
As shown in detail in FIG. 5, the
第二の搬送部28を構成する直動ユニット33Aは、透光性板状体2の搬送方向下流側に向いて、該搬送方向と平行に向くようにスライダー部材36に取り付けられている。第二の搬送部28は、第一の搬送部27よりも短く形成され、第二の搬送部28のスライダー部材36Aには先に説明した第一のフレーム部材24が、図3に示すように照明器20と第一のエリアカメラ21を斜め下向きに取り付けられている。
前記直動ユニット33、33Aは現状の技術において、送りねじ式でサーボモータを利用した構成において、1000mm/秒の移動速度を示す装置が市販されているので、第一のエリアカメラ21を移動させるために必要十分な速度を得ることができる。 A
The
In the current technology, the
本実施形態の検査装置1において検査対象とする透光性板状体2は、例えば、表示装置用ガラスとして知られているG8サイズのもので2500mm×2200mm、厚さ0.7mm程度の板ガラスであるので、第一の搬送部27の長さについては、検査対象とする板ガラスの幅をカバーできる大きさに形成される。勿論、透光性板状体2の大きさは表示装置用途として種々のサイズがあり、また、他の適用分野においても種々のサイズがあるので、目的とする透光性板状体の幅に合わせて第一の搬送部の長さを決定する。
搬送路3に沿って透光性板状体2を搬送する速度は任意でよいが、例えば、表示装置用途の板ガラスで15~20m/分程度であり、第二の搬送部28の長さは第一のフレーム部材24あるいは第二のフレーム部材25を100mm~150mm程度移動できる長さに設定できる。
なお、図5に示す構成では、第一の搬送部27の長さ方向中央部に第二の搬送部28が位置されていて、この中立位置の状態が初期状態とされている。第二の搬送部28はこの中立位置の状態から透光性板状体2の幅方向に移動し、後述する如く、第一のエリアカメラ21が撮像すると、中立位置に復帰し、次の移動に備えて待機するように構成されている。なお、初期状態として、第一の搬送部27の中央部に第2の搬送部28の第一のエリアカメラ21が配置されている方が、第一の搬送部27の端部側に配置されている場合よりも欠点までの移動距離が少なくて済むので、より早く移動できる点で望ましい。 With the above configuration, the
The translucent plate-
The speed at which the translucent plate-
In the configuration shown in FIG. 5, the
本実施形態の構造において、第一の検査器12に設けられている照明器20と第一のエリアカメラ21は暗視野検査器として設けられ、第二の検査器13に設けられている照明器22と第二のエリアカメラ23は明視野検査器として設けられている。 The
In the structure of this embodiment, the
位置検出センサ38は、第一の検査器12に対し接近した透光性板状体2の先端位置を把握するために設けられ、位置検出センサ39は第二の検査器13に対し接近した透光性板状体2の先端位置を把握するために設けられている。
前記位置検出センサ38が、透光性板状体2の接近を検出すると、第一番目の主撮像ユニット30の第一のエリアカメラ21の焦点位置と透光性板状体2の先端位置との距離関係が判明するので、後述する如く、第一番目の主撮像ユニット30を動作させて第一のエリアカメラ21の移動を開始できる。
なお、図1に示すように、第一の検査器12は、接続線12aを介し表示装置付きの制御装置14に接続され、第二の検査器13は、接続線13aを介し表示装置付きの制御装置14に接続されていて、第一の検査器12の第一のエリアカメラ21が撮像した画像と、第二の検査器13の第二のエリアカメラ23が撮像した画像をそれぞれ表示装置に表示できるように構成されている。 A position detection sensor for detecting the tip position of the translucent plate-
The
When the
In addition, as shown in FIG. 1, the
この透光性板状体2の欠点の座標位置に合わせて、管理装置8が精査検査機7の第一の検査器12と第二の検査器13の作動を制御する。 In order to inspect the defects existing in the translucent plate-
The management device 8 controls the operation of the
この特定したXY方向の座標位置情報に基づき、第一の搬送部27の中央部の初期位置で待機している第一番目の主撮像ユニット30の第二の搬送部28を搬送路3の中央部の中立位置から幅方向に移動させて、第一のエリアカメラ21の焦点位置をY方向の座標位置に移動させ、欠点Kが通過する予定の位置に位置合わせを行う。 As an example, as shown in FIG. 5, when the defect K exists at an arbitrary position of the translucent plate-
Based on the identified coordinate position information in the XY directions, the
これに対して第一のエリアカメラ21が追従することを考慮すると、シャッタースピードを1/250としても、1画素分のブレを許容できる速度差は0.15m/分(=2.5mm/秒)で0.83%となる。シャッタースピードを1/1000とする場合は、0.6m/分(=10mm/秒)で3.33%の差を許容できる。
従って、上述のように、1/30000秒以下の極めて高速なシャッタースピードを採用しなくとも、本実施形態を採用することで汎用のシャッタースピード、例えば、1/250~1/1000秒で撮像できることが分かる。
また、第一のエリアカメラの絞りは4~8程度を選択することができ、絞りを大きくすると被写界深度が深くなり、焦点の合う領域が広がるが、絞りを大きくすると照度不足を補うために、シャッタースピードを遅くするか、照明の照度を上げることが必要となる。シャッタースピードを遅くすると、前述した速度ずれの許容幅が狭くなる。また、照明照度を上げるために照明を追加すると、装置重量が増加するので、駆動時の慣性力が大きくなり、駆動装置の剛性を高める必要があり、装置が重厚になるので、バランスの取れたシャッタースピードで実現できるように構成することが好ましい。 In addition, when the conveyance speed of the translucent plate-
On the other hand, considering that the
Therefore, as described above, even if an extremely high shutter speed of 1/30000 seconds or less is not used, it is possible to capture images at a general-purpose shutter speed, for example, 1/250 to 1/1000 seconds, by adopting this embodiment. I understand.
In addition, the aperture of the first area camera can be selected from about 4 to 8. If the aperture is increased, the depth of field will be deepened and the in-focus area will be expanded. However, increasing the aperture will compensate for the lack of illumination. In addition, it is necessary to reduce the shutter speed or increase the illumination intensity. When the shutter speed is slowed down, the allowable width of the above-described speed deviation is narrowed. In addition, adding illumination to increase illumination illuminance increases the weight of the device, which increases the inertial force during driving and increases the rigidity of the driving device, making the device heavy and balanced. It is preferable to configure so that it can be realized at the shutter speed.
以上の操作により、暗視野と明視野の両方の検査方式により高解像度でぶれなく欠点Kの部分を撮像できるので、傷、泡、異物の付着等、種々の欠点Kを高精細に検知することができる。
なお、第一のエリアカメラ21と第二のエリアカメラ23により撮像した画像はそれぞれ制御装置14に設けられている画像表示装置に表示されるので、肉眼観察等によりオペレーターが精査することで、欠点Kの有無を判別することもできる。 Further, if the defect K passes through the region of the
By the above operation, the defect K portion can be imaged with high resolution and no blur by using both the dark field and bright field inspection methods, so that various defects K such as scratches, bubbles, and foreign matter can be detected with high definition. Can do.
The images captured by the
図7(a)は、第一のエリアカメラ21を備えた第一のフレーム部材24が設けられた主撮像ユニット30を4基備える第一の検査器12を示している。図7(a)に示すように、仮に、欠点K1~K5が形成されていた透光性板状体2が接近してきた場合について説明する。
欠点K1~K5の存在は前段の予備検査機6を透光性板状体2が通過した際に既に検査されていて、搬送路3に沿って一定の速度で水平搬送されている透光性板状体2の表面の面方向に沿うXY座標において、欠点K1~K5の個々の座標位置情報は、管理装置8が既に特定して把握している。欠点K1~K5は、透光性板状体2の先端位置からの距離に応じて順番に座標位置が特定されている。 FIG. 5 illustrates an example of an inspection method in the case where the defect K exists only in one place on the translucent plate-
FIG. 7A shows the
The existence of the defects K1 to K5 has already been inspected when the translucent plate-
管理装置8は、欠点K1のX座標位置を把握しているので、第一のエリアカメラ21の焦点領域に欠点K1が到達した時点で、第二の搬送部28に沿って第一のフレーム部材24を透光性板状体2と等速で同期移動させ、図7(b)に示すように第一のエリアカメラ21で欠点K1を高精細に撮像できる。 As shown in FIG. 7A, when the translucent plate-
Since the management device 8 grasps the X coordinate position of the defect K1, the first frame member along the
第二番目の主撮像ユニット30は、第一の搬送部27に沿って第二の搬送部28をY方向に移動させて欠点K3のY座標と同一座標に第一のエリアカメラ21の位置合わせを行う。
管理装置8は欠点K3のX座標位置を把握しているので、第一のエリアカメラ21の焦点領域に欠点K3が到達した時点で第二の搬送部28に沿って第一のフレーム部材24を透光性板状体2と等速で同期移動させ、図7(d)に示すように第一のエリアカメラ21で欠点K3を高精細に撮像できる。 After photographing the defect K2, the defect K3 approaches the first
The second
Since the management device 8 grasps the X coordinate position of the defect K3, the
第三番目の主撮像ユニット30は、第一の搬送部27に沿って第二の搬送部28をY方向に移動させて欠点K4のY座標と同一座標に第一のエリアカメラ21の位置合わせを行う。
管理装置8は欠点K4のX座標位置を把握しているので、第一のエリアカメラ21の焦点領域に欠点K4が到達した時点で第二の搬送部28に沿って第一のフレーム部材24を透光性板状体2と等速で同期移動させ、図7(e)に示すように第一のエリアカメラ21で欠点K4を高精細に撮像できる。 After photographing the defect K3, the defect K4 approaches the second
The third
Since the management device 8 grasps the X coordinate position of the defect K4, the
第一番目の主撮像ユニット30は、第一の搬送部27に沿って第二の搬送部28をY方向に移動させて欠点K5のY座標と同一座標に第一のエリアカメラ21の位置合わせを行う。
管理装置8は欠点K5のX座標位置を把握しているので、第一のエリアカメラ21の焦点領域に欠点K5が到達した時点で第二の搬送部28に沿って第一のフレーム部材24を透光性板状体2と等速で同期移動させ、図7(f)に示すように第一のエリアカメラ21で欠点K5を高精細に撮像できる。
欠点K5の撮像後、第一のエリアカメラ21は第一の搬送部27の中央の初期位置に復帰し、次の欠点の検査に備える。 After photographing the defect K4, the defect K5 approaches the first
The first
Since the management device 8 grasps the X coordinate position of the defect K5, the
After imaging the defect K5, the
搬送路3に沿って搬送される透光性板状体2の移動速度に応じて、第一番目~第四番目までの主撮像ユニット30を順次用いて欠点の検査を行うので、透光性板状体2に複数の欠点K1~K5が形成されていた場合であっても、本実施形態の検査装置1であれば、支障なく全ての欠点に追従しながら高精細な撮像ができる。従って、複数の欠点K1~K5を有する透光性板状体2を高精度で検査できる効果がある。また、欠点K1~K5において、複数の欠点が透光性板状体2の搬送方向に極めて接近して存在していた場合であっても、複数の主撮像ユニット30を作動させて支障なく高精度で検査できる効果がある。 As described above, the management device 8 is driven mainly by the first
According to the moving speed of the translucent plate-
図8は、本発明に係る検査装置の第二実施形態を示すもので、本実施形態の構造では搬送路3に設けられている第一の検査器42において、幅方向に2基の第一番目の主撮像ユニット50、51を併設し、併設した2基のユニットを4列、合計8基の主撮像ユニットを設けた実施形態を示す。
図8に示す第一の検査器42において、搬送方向に向いて前方右側の列の主撮像ユニット50は先の主撮像ユニット30と同等構成であるが、第一の搬送部27Aの長さが搬送路3の幅方向半分程度の長さに形成されている点が異なる。
図8に示す第一の検査器42において、搬送方向前方に向いて左側の列の主撮像ユニット51は先の主撮像ユニット30と類似構成であるが、第一の搬送部27Bの長さが搬送路3の幅方向半分程度の長さに形成され、第二の搬送部28Aが第一の搬送部27Bに対し、透光性板状体2の搬送方向と反対側に延出するように第一の搬送部27Bに直角に取り付けられている点が異なる。第一の搬送部27A、27Bと第二の搬送部28が図6に示すような直動ユニット33、33Aから構成されている点については先の実施形態の構造と同様である。 "Second embodiment"
FIG. 8 shows a second embodiment of the inspection apparatus according to the present invention. In the structure of this embodiment, in the
In the
In the
予備検査機6に設ける検査器は暗視野外観検査器10と明視野外観検査器11の両方であることが好ましいが、どちらか一方のみを設けてもよい。精査検査機7に設ける検査器は第一の検査器12と第二の検査器13の両方であることが好ましいが、どちらか一方のみを設けてもよい。 In the previous embodiment, an example in which four
Although it is preferable that both the dark-field
このエリアカメラ60は、垂直下向きに配置されていても明視野検査器あるいは暗視野検査器として欠点の撮像ができる構成の一例として示す。前記の実施形態のように4基ずつ設けられている第一のエリアカメラ21と照明器20のセット、あるいは、第二のエリアカメラ23と照明器22のセットのうち、1つ以上のセットをこの実施形態の構造で置き換えることができる。
透光性板状体2の上方にハーフミラー部材61が設けられ、そのハーフミラー部材61の上方に光軸を垂直下向きにしてエリアカメラ60が設けられ、ハーフミラー部材61の側方側に照明器62が設けられている。 FIG. 9 shows another structural example for the
The
A
先の実施形態の構造のように、エリアカメラ21、23の向きを斜め下向きとしても、図9の例のように垂直下向きとしてもいずれの向きであってもよく、本発明において照明光の向きやカメラの向きに制限はない。 As shown in FIG. 9, by using the
As in the structure of the previous embodiment, the direction of the
本出願は、2011年5月10日出願の日本特許出願2011-105362に基づくものであり、その内容はここに参照として取り込まれる。 Although the present invention has been described in detail and with reference to specific embodiments, it will be apparent to those skilled in the art that various modifications and variations can be made without departing from the scope and spirit of the invention.
This application is based on Japanese Patent Application 2011-105362 filed on May 10, 2011, the contents of which are incorporated herein by reference.
Claims (14)
- 透光性板状体を搬送路に沿って搬送しながら該透光性板状体に存在する微小欠点を検査する方法において、
前記透光性板状体に光を照射して前記透光性板状体の主表面を予備撮像部で撮像することで、前記透光性板状体の主表面の面方向に存在する前記微小欠点の位置を特定する予備検査ステップと、
前記予備検査ステップで得られた前記微小欠点の位置に合わせて、前記透光性板状体の面方向に沿って前記透光性板状体の搬送方向と交差する方向に主撮像部を移動し、前記微小欠点に位置合わせした状態で前記搬送方向に移動しつつ前記微小欠点を撮像する精査検査ステップと、
を有する透光性板状体の微小欠点の検査方法。 In a method for inspecting a micro defect existing in the translucent plate while conveying the translucent plate along the conveyance path,
By irradiating light to the translucent plate-like body and imaging the main surface of the translucent plate-like body with a preliminary imaging unit, the surface existing in the surface direction of the main surface of the translucent plate-like body A pre-inspection step for locating the micro defects,
The main imaging unit is moved in the direction intersecting the transport direction of the translucent plate along the surface direction of the translucent plate in accordance with the position of the minute defect obtained in the preliminary inspection step. And a scrutiny inspection step for imaging the minute defect while moving in the transport direction in a state aligned with the minute defect;
A method for inspecting a minute defect of a translucent plate-like body having a surface. - 前記精査検査ステップにおいて、前記主撮像部を前記透光性板状体の搬送方向に交差する方向に移動させて位置決めし、前記主撮像部の視野に入った微小欠点の移動に同期させて前記主撮像部を前記搬送路に沿って前記透光性板状体と等速で移動させつつ、前記微小欠点を撮像する請求項1に記載の透光性板状体の微小欠点の検査方法。 In the scrutiny inspection step, the main imaging unit is moved and positioned in a direction intersecting the transport direction of the translucent plate-like body, and the main imaging unit is synchronized with the movement of a minute defect entering the field of view of the main imaging unit. The method for inspecting a micro defect of a light transmitting plate-like body according to claim 1, wherein the micro image is picked up while moving a main imaging unit at a constant speed with the light transmitting plate body along the transport path.
- 前記精査検査ステップにおいて、前記搬送路に沿って複数の主撮像部を配置し、前記予備検査ステップにおいて特定された微小欠点の位置に対応させて前記主撮像部を個別に移動させ、前記微小欠点を個々に撮像する請求項1または2に記載の透光性板状体の微小欠点の検査方法。 In the scrutiny inspection step, a plurality of main imaging units are arranged along the conveyance path, the main imaging unit is individually moved in correspondence with the position of the micro defect specified in the preliminary inspection step, and the micro defect is The method for inspecting a micro defect of a light-transmitting plate-like body according to claim 1 or 2, wherein each of said images is individually imaged.
- 前記精査検査ステップにおいて、前記搬送路に沿って複数設けられた主撮像部のうち、前記搬送路の上流側に設置されている前記主撮像部が特定の微小欠点の接近に対応して移動することで該微小欠点を撮像するが、前記搬送路の上流側の前記主撮像部が移動して該微小欠点を撮像するために要する時間よりも早く次の微小欠点が接近する場合、前記搬送路の下流側に設置されている他の主撮像部が接近中の該微小欠点に対し移動することで該微小欠点を撮像する請求項3に記載の透光性板状体の微小欠点の検査方法。 In the scrutiny inspection step, among the main imaging units provided along the conveyance path, the main imaging unit installed on the upstream side of the conveyance path moves in response to the approach of a specific minute defect. In this case, when the main imaging unit on the upstream side of the transport path moves and the next micro defect approaches earlier than the time required to capture the micro defect, the transport path The inspection method of the micro defect of the translucent plate-shaped body of Claim 3 which images the micro defect by moving the other main imaging part installed downstream of the micro defect that is approaching .
- 前記予備検査ステップと前記精査検査ステップのそれぞれにおいて、暗視野検査及び明視野検査の両方を実施する請求項1~4のいずれか一項に記載の透光性板状体の微小欠点の検査方法。 The method for inspecting a micro defect of a light-transmitting plate according to any one of claims 1 to 4, wherein both a dark field inspection and a bright field inspection are performed in each of the preliminary inspection step and the close inspection step. .
- 前記予備検査ステップにおいて、前記予備撮像部としてラインセンサカメラを用いて前記透光性板状体の主表面の面方向に存在する微小欠点の位置を特定し、前記精査検査ステップにおいて、前記主撮像部としてエリアカメラを用いて前記微小欠点を撮像する請求項1~5のいずれか一項に記載の透光性板状体の微小欠点の検査方法。 In the preliminary inspection step, a position of a minute defect existing in the surface direction of the main surface of the translucent plate-like body is specified using a line sensor camera as the preliminary imaging unit, and in the detailed inspection step, the main imaging is performed. The method for inspecting a minute defect of a light-transmitting plate according to any one of claims 1 to 5, wherein the minute defect is imaged using an area camera as a part.
- 前記精査検査ステップにおいて、前記エリアカメラを前記透光性板状体の搬送方向に対し直交する方向に向け、前記エリアカメラを前記透光性板状体の主表面が前記搬送路に沿って移動する領域に対し傾斜させて前記微小欠点を撮像する請求項6に記載の透光性板状体の微小欠点の検査方法。 In the inspection step, the area camera is directed in a direction orthogonal to the transport direction of the translucent plate, and the main surface of the translucent plate moves along the transport path in the area camera. The method for inspecting a minute defect of a light transmitting plate-like body according to claim 6, wherein the minute defect is imaged while being inclined with respect to a region to be processed.
- 搬送路に沿って搬送される透光性板状体に存在する微小欠点を検査する透光性板状体の微小欠点の検査装置において、
前記透光性板状体に光を照射する照明器、及び前記透光性板状体の主表面を全面にわたり撮像する予備撮像部を備えた予備検査機と、
該予備撮像部が撮像した前記透光性板状体の画像情報から前記透光性板状体の主表面の面方向に存在する微小欠点の位置情報を特定する管理装置と、
前記透光性板状体に光を照射する照明器、前記透光性板状体の主表面を撮像する主撮像部、前記予備検査機で特定された前記微小欠点の位置情報に合わせて前記透光性板状体の面方向に沿って前記透光性板状体の搬送方向と交差する方向に前記主撮像部を移動させる第一の搬送部、及び前記透光性板状体の搬送方向に前記主撮像部を移動させる第二の搬送部を備えた精査検査機と、
を具備した透光性板状体の微小欠点の検査装置。 In the inspection device for the micro defects of the translucent plate that inspects the micro defects existing in the translucent plate transported along the transport path,
An illuminator that irradiates light to the translucent plate-like body, and a preliminary inspection machine that includes a preliminary imaging unit that images the entire main surface of the translucent plate-like body;
A management device that identifies position information of minute defects existing in the surface direction of the main surface of the translucent plate from the image information of the translucent plate captured by the preliminary imaging unit;
An illuminator that irradiates light to the translucent plate-shaped body, a main imaging unit that images the main surface of the translucent plate-shaped body, and the positional information of the minute defects identified by the preliminary inspection machine A first transport unit that moves the main imaging unit in a direction that intersects the transport direction of the translucent plate-like body along the surface direction of the translucent plate-like body, and transport of the translucent plate-like body A scrutinizing machine comprising a second transport unit for moving the main imaging unit in the direction;
Inspection device for minute defects of translucent plate-like body. - 前記第二の搬送部が、前記透光性板状体の搬送方向と同じ方向に前記透光性板状体と等速で前記主撮像部を移動させる能力を有する請求項8に記載の透光性板状体の微小欠点の検査装置。 9. The transparent device according to claim 8, wherein the second transport unit has an ability to move the main imaging unit at the same speed as the translucent plate in the same direction as the transport direction of the translucent plate. Inspection device for minute defects of optical plate.
- 前記主撮像部、前記第一の搬送部および前記第二の搬送部を備えた主撮像ユニットが、前記透光性板状体の搬送方向に沿って複数設置された請求項8または9に記載の透光性板状体の微小欠点の検査装置。 The main imaging unit provided with the said main imaging part, said 1st conveyance part, and said 2nd conveyance part was multiply installed along the conveyance direction of the said translucent plate-shaped object. Inspection device for minute defects of translucent plate-like body.
- 前記搬送路に沿って複数設けられた主撮像部のうち、前記搬送路の上流側に設置されている前記主撮像部が特定の微小欠点の接近に対応して移動することで該微小欠点を撮像するが、前記搬送路の上流側の前記主撮像部が移動して該微小欠点を撮像するために要する時間よりも早く次の微小欠点が接近する場合、前記搬送路の下流側に設置されている他の主撮像部を接近中の該微小欠点に対し移動させて該微小欠点を撮像する機能を管理装置に備えた請求項10に記載の透光性板状体の微小欠点の検査装置。 Among the plurality of main imaging units provided along the conveyance path, the main imaging unit installed on the upstream side of the conveyance path moves corresponding to the approach of a specific micro defect, thereby removing the micro defect. When the main imaging unit on the upstream side of the conveyance path moves and the next minute defect approaches earlier than the time required to image the minute defect, it is installed on the downstream side of the conveyance path. 11. The inspection apparatus for a micro defect of a translucent plate-like body according to claim 10, wherein the management device is provided with a function of moving the other main imaging unit with respect to the micro defect that is approaching and imaging the micro defect. .
- 前記予備検査機が明視野検査器としての予備撮像部と暗視野検査器としての予備撮像部と、を備えた請求項8~11のいずれか一項に記載の透光性板状体の微小欠点の検査装置。 The microscopicity of the translucent plate-shaped body according to any one of claims 8 to 11, wherein the preliminary inspection machine includes a preliminary imaging unit as a bright field inspection device and a preliminary imaging unit as a dark field inspection device. Defect inspection device.
- 前記予備撮像部がラインセンサカメラであり、前記主撮像部がエリアカメラである請求項8~12のいずれか一項に記載の透光性板状体の微小欠点の検査装置。 The inspection apparatus for minute defects of a light-transmitting plate-like body according to any one of claims 8 to 12, wherein the preliminary imaging unit is a line sensor camera and the main imaging unit is an area camera.
- 前記エリアカメラが前記透光性板状体の搬送方向と交差する方向に向けられ、かつ、前記透光性板状体の主表面を前記搬送路に沿って移動させる領域に対し傾斜配置された請求項8~13のいずれか一項に記載の透光性板状体の微小欠点の検査装置。 The area camera is directed in a direction crossing the transport direction of the translucent plate-like body, and is inclined with respect to a region in which the main surface of the translucent plate-like body is moved along the transport path. The inspection device for minute defects of a light-transmitting plate-like body according to any one of claims 8 to 13.
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CN201280022528.8A CN103534582A (en) | 2011-05-10 | 2012-04-27 | Method for inspecting minute defect of translucent board-like body, and apparatus for inspecting minute defect of translucent board-like body |
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