WO2012151624A1 - Drive system - Google Patents
Drive system Download PDFInfo
- Publication number
- WO2012151624A1 WO2012151624A1 PCT/AU2012/000496 AU2012000496W WO2012151624A1 WO 2012151624 A1 WO2012151624 A1 WO 2012151624A1 AU 2012000496 W AU2012000496 W AU 2012000496W WO 2012151624 A1 WO2012151624 A1 WO 2012151624A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- drive
- transmission
- drive unit
- frame
- conveyor
- Prior art date
Links
- 230000005540 biological transmission Effects 0.000 claims abstract description 55
- 238000005065 mining Methods 0.000 claims abstract description 4
- 239000003245 coal Substances 0.000 claims description 32
- 230000007704 transition Effects 0.000 claims description 7
- 238000000605 extraction Methods 0.000 description 10
- 238000012423 maintenance Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D23/00—Mine roof supports for step- by- step movement, e.g. in combination with provisions for shifting of conveyors, mining machines, or guides therefor
- E21D23/0086—Mine roof supports for step- by- step movement, e.g. in combination with provisions for shifting of conveyors, mining machines, or guides therefor in galleries
- E21D23/0091—Mine roof supports for step- by- step movement, e.g. in combination with provisions for shifting of conveyors, mining machines, or guides therefor in galleries at the junction with the working face
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F13/00—Transport specially adapted to underground conditions
- E21F13/06—Transport of mined material at or adjacent to the working face
- E21F13/066—Scraper chain conveyors
- E21F13/068—Special adaptations for use at the junction of the working face with the gallery, e.g. driving stations coupled to the driving station of the winning machine
Definitions
- the present invention relates to drive system for use in driving a conveyor associated with a long wall top caving (LTCC) assembly.
- LTCC long wall top caving
- LTCC Long wall top coal caving
- This first example of a LTCC assembly (1) includes a beam stage load and crusher (4) which conveys coal out of the longwall and a coal extraction arm (5) arranged generally perpendicular to the beam stage load and crusher (4).
- the coal extraction arm (5) is located along the mine shaft adjacent to the coal seam which is to be extracted.
- a roadway shield (12) is provided at the transition between the coal extraction arm (5) and the beam stage loader and crusher (4) to provided support to the roof of the mine shaft.
- the coal extraction arm (5) includes a main gate end (2), a tail gate end (3), a face side (8) and an opposing goaf side (9). Between the main gate end (2) and the tailgate end (3) there is provided a plurality of shields, including transition shields (6), run of face shield (14) and larger 6-legged end gate shields (7), which are utilised to support the roof of the mine shaft. [0005]
- the coal extraction arm (5) further includes a front armour face conveyer (AFC) (10) with a front pan line (15) located adjacent to the face side (8) and a rear AFC (1 1) with a rear pan line (16) located adjacent to the goaf side (9).
- AFC front armour face conveyer
- the front AFC (10) is driven by a front AFC main gate drive (21) and a front AFC tail gate drive (22), located at the main gate end (2) and the tail gate end (3), respectively.
- the rear AFC (10) is driven by a rear AFC main gate drive (24) and a rear AFC tail gate drive (25), located at the main gate end (2) and the tail gate end (3), respectively.
- the front AFC (10) and the rear AFC (1 1) travel beneath the transition shields (6) and run of face shields (14).
- the front AFC main gate drive (21 ), the front AFC tail gate drive (22), the rear AFC main gate drive (24) and the rear AFC tail gate drive (25) are located beneath the larger 6-legged end gate shields (7).
- the coal extraction arm (5) is advanced into the coal seam in the direction indicted by arrow (A) by cutting the coal seam along face side (8) and moving the shields (6, 7) towards the coal face.
- the cut coal is conveyed by the front AFC (10) to the beam stage load and crusher (4).
- the roof of the seam towards the goaf side (4) is allowed to collapse or "cave in”.
- the shields (6) are configured to direct the collapsed coal to the rear AFC (1 1) which conveys the coal to the beam stage load and crusher (4).
- the transition shields are configured to direct the collapsed coal to the rear AFC (1 1) which conveys the coal to the beam stage load and crusher (4).
- run of face shield (14) and the 6-legged end gate shields (7) are required to operatively support the roof of the mine shaft whilst the coal extraction arm (5) proceeds into the coal seam.
- the pontoon (30) supports the hydraulic legs (31 ) which in turn support the canopy (32).
- the canopy (32) includes a front canopy (33) and rear canopy (34).
- the front canopy (33) and rear canopy (34) are moveable to control the height and length of the canopy (32).
- the rear canopy (34) is able to protect the main gate and tail gate drives of rear AFC.
- the pontoon (30) is located between the front AFC tailgate drive (22) and the rear AFC tailgate drive (25).
- the pontoon (30) is of relatively narrow width in comparison to the width of the canopy (32), in order to provide space to accommodate the front AFC tailgate drive (22) and the rear AFC tailgate drive (25).
- the support base for the legs (31) is relatively small and the legs (31) are themselves of a restricted size, in order to fit between the two drives (22) and (25).
- this may result in an uncontrolled roof collapse in and around the rear AFC tailgate drive (25) which presents a danger to personnel as well as a disruption to operations.
- the front AFC tailgate drive (22) and the rear AFC tailgate drive (25) are spaced apart to accommodate the pontoon (30).
- the coal extraction arm (5) is generally of a narrower width than the overall width defined by the shields (7) protecting the front AFC tailgate drive (22) and the rear AFC tailgate drive (25), the rear (AFC) is required to bend inwardly and is therefore not straight which may cause undue wear to the components of the rear AFC (1 1).
- a second LTCC assembly (50) was proposed, as illustrated in Figure 5.
- the 6-legged end gate shields (7) are moved in from the tailgate end (3), towards the main gate end (2), and replaced with 4- legged buttress shields (13), which are located immediately adjacent the tailgate end (3).
- This LTCC assembly (50) allows for the buttress shields (6), which are able to withstand a higher top loading than the 6-legged end gate shields (7), to support the roof above the tail gate end (3) of the LTCC assembly (50).
- the LTCC assembly (50) also includes 2-legged run of face shields (14) located between the 6-legged end gate shields (7) and the main gate end (2).
- the front AFC tail gate drive (22) is located beneath the 4-legged buttress shields (13) and the rear AFC tailgate drive (25) is located beneath the 6-legged end gate shields (7).
- the front AFC tail gate drive (22) has been longitudinally offset from the rear ARC tailgate driver (25). This allows for the lateral spacing between the front AFC tail gate drive (22) and rear AFC tailgate drive (25) to be reduced so that the front AFC (10) and the rear AFC (1 1 ) are generally straighter than the front AFC (10) and the rear (AFC) of the first LTCC assembly (1), as represented in Figures 6a and 6b.
- a problem with this second proposed LTCC assembly (50) is that the use of the end gate shields (7) over the rear tailgate AFC drive (25) has still proved to be problematic.
- the size of the rear tailgate AFC drive (25) still requires use of the less well supported shields (7), such as illustrated in Figures 2 and 3, with a relatively narrow pontoon (30) and a poorly supported rear canopy (34). Therefore, similarly to the first example of the LTCC assembly (1 ), this LTCC assembly (50) also suffers from uncontrolled roof collapses in and around the rear AFC tailgate drive (25).
- the legs supporting the 6-legged end gate shields (7), the 4-legged buttress shields (13) and the 2- legged face shields (14), either side of the drive (25) also serve to obstruct removal of collapsed material, increasing the disruption to operations after such a collapse.
- a drive system for driving a conveyor associated with long wall mining equipment including: a drive frame with a cradle that supports a return shaft for driving a conveyor; a drive unit with a drive motor arranged substantially parallel to the conveyor and adjacent to the frame and a rotatable output member arrange to rotate about an axis of the motor, in a direction substantially orthogonal to the shaft; a gearbox for translating rotary movement transversely of the output member into rotary movement of an output gear about a second axis, parallel to the return shaft, the output gear being coupled to the shaft to drive the conveyor; wherein the drive unit is arranged in line with the drive frame and conveyor; and the output gear of the gearbox is coupled to the return shaft through a geared transmission to accommodate the in line arrangement of the drive unit and drive frame.
- a drive system for driving a conveyer associated with a long wall top coal caving (LTCC) assembly, the drive system including a drive unit, a drive frame which is adapted to operatively support at least part of the conveyer and a transmission which is coupled between the drive frame and the drive unit so as to transfer drive from the drive unit to the conveyer, wherein the drive unit is arranged inline with the drive frame.
- LTCC long wall top coal caving
- a transmission for connecting a drive unit with a drive frame of a long wall top coal caving system including a housing positioned laterally of a motor of the drive unit and a side of a drive frame which carries a conveyor to thereby enable the drive unit to drive the conveyor from a location in-line with the conveyor via the laterally positioned transmission.
- LTCC long wall top coal caving system
- a tailgate from an LTCC assembly including a drive system, as described above, positioned at an end of the tailgate, and a conveyor arranged whereby the drive unit and conveyor are in-line and drive is transferred from the drive unit to the conveyor via a transition gearbox located laterally of the drive unit and conveyor.
- a long wall top coal caving assembly including a drive system, as described above.
- Figure 1 is a perspective view of a first example of a LTCC assembly
- Figure 2 is an example of a 6 legged end gate shield located between a front AFC tailgate drive and the rear AFC tailgate drive;
- Figure 3 is a side view of the 6 legged end gate shield of Figure 2;
- Figure 4 is a top view of a tailgate end of the first LTCC layout shown in Figure 1 with shields removed to view a rear AFC tailgate drive and the front AFC tailgate drive- Figure 5 illustrates a perspective view of a second example of a LTCC assembly;
- Figure 6a illustrates a top view of the tailgate of the second example of the LTCC assembly shown in Figure 5 with the shields present;
- Figure 6b illustrates a top view of the tailgate of the second example of the LTCC assembly shown in Figure 5 with the shields removed to view a rear AFC tailgate drive and the front AFC tailgate drive;
- Figure 7 is a perspective view of the inline rear AFC tailgate drive system showing a drive unit coupled by a transmission to a drive frame;
- Figure 8 is a top view illustrating the inline rear AFC tailgate drive system as shown in Figure 7;
- Figure 9 illustrates a top view a tailgate end of another example of a LTCC assembly, the inline rear AFC tailgate drive assembly is coupled to a rear AFC, and a front AFC drive is coupled to a front AFC;
- Figure 10 is a perspective view of the inline rear AFC tailgate drive system positioned beneath a series of shields;
- Figure 1 1 is another perspective view of the inline rear AFC tailgate drive system positioned beneath a series of shields;
- Figure 12 is another perspective view of inline rear AFC tailgate drive system positioned beneath a series of shields
- Figure 13 is another perspective view of the inline rear AFC tailgate drive system positioned beneath a series of shields;
- Figure 14 is a perspective view of a transmission
- Figure 15 is a sectional view of the transmission
- Figure 16 is an exploded view of a drive system
- Figure 17 is a perspective view of the assembled drive system of Figure 16.
- FIG. 7 there is shown an inline rear AFC tailgate drive system (100) for use in driving a conveyor (1 10), specifically in the form of a rear tailgate armoured face conveyor (AFC) associated with a long wall top coal caving (LTCC) assembly.
- AFC rear tailgate armoured face conveyor
- LTCC long wall top coal caving
- the drive system (100) includes a drive unit (106) including a motor (104), a main gear box (1 12) and a drive frame (102) which is adapted to support at least part of the conveyor (1 10).
- the drive system (100) further includes a transmission (1 14) which is coupled between the drive frame (102) and the drive unit (106) so as to transfer drive from the drive unit (106) to the conveyor (1 10).
- the transmission (1 14) couples the drive unit (106) in an end-to-end relationship with drive frame (102). As such, a longitudinal axis of the drive unit (106) is able to be substantially aligned with the longitudinally axis of the rear tailgate AFC (1 10).
- the drive system (100) includes a flange plate (1 16) supported by the drive frame (102).
- the flange plate (1 16) is located between the transmission (1 14) and the main gear box (1 12) thereby interconnecting the transmission (1 14) and the main gear box (1 12) relative to the drive frame (102).
- the drive frame (102) includes an elongate body (120) with laterally spaced apart walls (122, 124), a top face (126) and a bedplate (128).
- a cradle (130) of the drive frame includes aligned bores (132) through the first and second opposing sides (122, 124) which defines a space (135) therebetween in which a horizontally disposed return shaft (155) (shown in Figure 8) is in use positioned to drive a chain and flight bar conveying mechanism (not shown) of the rear AFC.
- the top face (126) of the drive frame (102) includes a ramped portion (134) to guide the aforementioned chain and flight bar conveying mechanism in relation to the horizontally disposed return shaft (155).
- the bedplate (128) is configured to extend beneath the motor (104) and drive unit (106) thereby allowing the motor (104) and drive unit (106) to be seated on the bedplate (128) and/or at least a flanged rim (140) associated with the bedplate (128). This is envisaged to assist to better integrally couple the drive unit (106) with the drive frame (102).
- the transmission (1 14) includes a housing (150) which houses an input gear (152) and an output (154).
- the input gear (152) is coupled to an output gear (156) associated with the main gearbox (1 12) and the output gear (154) is coupled to the horizontally disposed shaft (155) mounted through the axial bores (132) of the drive frame (102).
- the input gear (152) and the output gear (154) each include a sprocket (not shown) which are coupled, either directly or by a chain drive, such that the input gear (152) and the output gear (154) turn synchronously.
- the gear ratio of the transmission (1 14) is 1 :1. However, this may be varied by, for example, adjusting the diameter of the sprocket associated with one or both of the input gear (152) or the output gear (154).
- the main gearbox (1 12) and motor (104) have a weight of about 20 tonnes.
- the longitudinal length of the main gear box (1 12) and motor (104) is in the order of 4.5 meters.
- the drive frame (102) weight is about 35 tonnes and the length of the drive frame is in the order of 5.5 meters.
- the overall length of drive system (100) will then be in the order of 10.5 meters, have an overall height of about 1.5 meters and an overall width of approximately 2.3 meters. It is envisaged the width of the transmission (1 14) will be less than approximately 0.5 m.
- the main gear box (1 12) may be a P45/65 type and have an auto-chain tension stroke of 1 m.
- the inline rear AFC tailgate drive system (100) is able to be installed at a tailgate end (3) of an LTCC assembly (160).
- the rear AFC tailgate drive system (100) has significantly less width than the rear AFC tailgate drive (25) associated with the first and second LTCC assemblies (1 , 50). Therefore, the inline rear AFC tailgate drive system (100) is able to be placed generally on an opposite side of a pontoon (162) of a shield (164) from a front AFC tailgate drive (166) without needing to be longitudinally offset from the front AFC tailgate drive (166), as is the case in the second example of the LTCC assembly (50).
- the reduced width of the inline rear AFC tailgate drive system (100) allows the inline rear AFC tailgate drive system (100) to be located relatively closer to the front AFC tailgate drive (166). This allows the front AFC (168) and rear AFC (170) to be substantially parallel, as may be best appreciated from Figure 9, thereby reducing the wear on conveyor components, such as the flight bars, caused by pan lines (172, 174) of the respective front and rear AFC's (168, 170) not being substantially straight such, as in the arrangements of Figures 1 to 6.
- the drive system (100) by allowing a wider pontoon (164), allows the canopy support cylinders (176) to be more widely spaced and therefore provide a more direct load path to the canopy (176), in particular, the rear canopy (178) to thereby provide greater support to the roof.
- the rear canopy (178) is able to be shortened thereby reducing the moment forces which the rear canopy (178) is exposed to in use. This can help reduce uncontrolled collapse at the trailing end (9) and assist in preventing the rear canopy (178) from becoming overloaded and/or becoming forced against the drive system (100).
- a geared transmission (200) is shown as including an elongate, rectangular shaped housing (201) that houses a input gear (202) and an output gear (203) arranged to rotate about parallel axes.
- the transmission (200) has a front torque support (204) and a rear torque support (205).
- the front torque support (204) is in the form of an elongate extension of the housing (201).
- the rear torque support is in the form of a lateral projection (206).
- the input gear (202) and output gear (203) are arranged in alignment and are interconnected by a third gear (207), so that the input and output gears (202) and (203) can rotate in unison, in the same direction with a gear ration of 1 : 1.
- the first and second gears (202) and (203) each have 41 teeth and the third gear (207) has 42 teeth.
- any suitable number of teeth or drive configuration can be adopted, as required, provided the transmission (200) is capable of transferring rotational input into adjacent and laterally offset rotational output.
- the dimensions of the transmission (200) can be varied to suit, however, in the example shown, the length dimension is of the order of 4720mm, the height dimension is in the order of 1060mm, and the width dimension is in the order of 620mm.
- the weight load of the transmission (200) is preferably about 1 1,000 kg with a required oil capacity of 220 litres.
- Vibration sensors can be fitted to the transmission but any vibration or torque movement generated by cantilevered transfer of forces through the geared transmission is preferably absorbed by the torque supports (204) and (205).
- the transmission (200) also includes ports (208) that connect to internal heat exchange circuits that may be water cooled with a water supply of 25 litres per minute at about 30 bar, in order to maintain the oil temperature within the transmission (200) at sufficiently reduced temperatures.
- the system (210) includes a drive frame (21 1) mounted on a bedplate (212).
- the bedplate (212) provides a substructure to carry all the components of the drive system (210) and helps to distribute the weight evenly onto a supporting floor surface.
- Skids (209) are provided on the underside of the bedplate to facilitate sideways shunting of the system (210), which is needed as the rear AFC conveyor is advanced after a coal caving cycle.
- the frame (21 1) is formed of a conveyor support section (213) and a cradle (214) that carries a return shaft (215), for driving a conveyor.
- the cradle can be moved a total distance of about l m relative to the conveyor support section (213) by piston actuators (216) in order to vary the tension applied from the drive shaft (215) to a chain of the conveyor.
- a baffle plate (217) is arranged to fit on a rear of the cradle (214) and includes a ratchet pawl that is used to lock a drive sprocket of the shaft (215) when the AFC chain needs to be removed for maintenance or adjustment.
- the system (210) also includes a drive unit (218) that has a three phase drive motor (219) and is connected via drive connection (220) to a gearbox (221 ). Both the gearbox (221) and the drive unit (218) are arranged in-line with the drive frame (21 1 ). In that configuration, the transmission (200) allows drive to be transmitted from the drive unit (218) to the shaft (215), via the gearbox (221).
- the transmission (200) is fitted between the drive unit (218) and the drive frame (21 1) by being bolted to the gearbox (221) so that the rear torque support is engaged with the gearbox (21 1) and the output gear of the gearbox (21 1) is connected directly to the input gear of the transmission (200).
- the transmission (200) extends along a lateral side of the drive frame (21 1) and connects directly to a support plate (222) of the cradle (214) so that the output gear (203) fits with and drives the shaft (215) while the front torque support (204) is bolted to plate (222) to absorb any torque generated by the cantilever configuration of the transmission.
- the torque support (204) thereby serves to reduce wear on the working gears and bearings of the system (210).
- gearbox (221) this is preferably in the form of a standard KP65 Gearbox.
- This type of gearbox was conventionally placed in side-by-side relation to the drive frame (21 1) so as to drive the shaft (215) directly.
- the gearbox was bolted directly to the drive frame and no torque support was required.
- the gearbox contributed to the extra width dimension of the drive system and resulted in all the various attendant problems of the prior art.
- the gearbox (221) provides a similar function in so far as the gearbox (221) translates drive laterally of the drive unit (218).
- the rotational output of the gearbox is instead fed into the transmission (200) that translates it laterally to the shaft (215). More particularly, an output member of the drive unit is connected directly to an input gear of the gearbox so that rotary movement of the output member about an axis of the unit (218) causes corresponding rotation of the output gear of the gearbox about a transverse second axis.
- the second axis is substantially parallel to the shaft (215) and the transmission (200) provides the bridging force transmission so as to allow functional co-operation between the drive unit (218) and drive frame, despite the inline configuration.
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- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Mechanical Engineering (AREA)
- Power-Operated Mechanisms For Wings (AREA)
- Excavating Of Shafts Or Tunnels (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2012253219A AU2012253219B2 (en) | 2011-05-09 | 2012-05-09 | Drive system |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2011901740A AU2011901740A0 (en) | 2011-05-09 | Drive system | |
AU2011901740 | 2011-05-09 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2012151624A1 true WO2012151624A1 (en) | 2012-11-15 |
Family
ID=47138563
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/AU2012/000496 WO2012151624A1 (en) | 2011-05-09 | 2012-05-09 | Drive system |
Country Status (2)
Country | Link |
---|---|
AU (1) | AU2012253219B2 (en) |
WO (1) | WO2012151624A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113738357B (en) * | 2021-09-22 | 2023-10-03 | 中国煤炭科工集团太原研究院有限公司 | Walking self-adaptive control method and system for bendable belt conveyor |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3790210A (en) * | 1971-07-14 | 1974-02-05 | Gewerk Eisenhuette Westfalia | Longwall mining installation with drive chain tension control |
US4094153A (en) * | 1976-10-15 | 1978-06-13 | Bochumer Eisenhutte Heintzmann Gmbh & Co. | Breast roof support system for longwall mining |
US4349229A (en) * | 1981-01-27 | 1982-09-14 | Gewerkschaft Eisenhutte Westfalia | Longwall mineral mining installation |
US4389072A (en) * | 1980-05-03 | 1983-06-21 | Gewerkschaft Eisenhutte Westfalia | Longwall mineral mining installation |
-
2012
- 2012-05-09 AU AU2012253219A patent/AU2012253219B2/en not_active Ceased
- 2012-05-09 WO PCT/AU2012/000496 patent/WO2012151624A1/en active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3790210A (en) * | 1971-07-14 | 1974-02-05 | Gewerk Eisenhuette Westfalia | Longwall mining installation with drive chain tension control |
US4094153A (en) * | 1976-10-15 | 1978-06-13 | Bochumer Eisenhutte Heintzmann Gmbh & Co. | Breast roof support system for longwall mining |
US4389072A (en) * | 1980-05-03 | 1983-06-21 | Gewerkschaft Eisenhutte Westfalia | Longwall mineral mining installation |
US4349229A (en) * | 1981-01-27 | 1982-09-14 | Gewerkschaft Eisenhutte Westfalia | Longwall mineral mining installation |
Also Published As
Publication number | Publication date |
---|---|
AU2012253219B2 (en) | 2016-08-11 |
AU2012253219A1 (en) | 2013-11-21 |
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