WO2012144031A1 - Cooling system and vehicle provided therewith - Google Patents
Cooling system and vehicle provided therewith Download PDFInfo
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- WO2012144031A1 WO2012144031A1 PCT/JP2011/059721 JP2011059721W WO2012144031A1 WO 2012144031 A1 WO2012144031 A1 WO 2012144031A1 JP 2011059721 W JP2011059721 W JP 2011059721W WO 2012144031 A1 WO2012144031 A1 WO 2012144031A1
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- cooling system
- control device
- flow rate
- liquid medium
- flow path
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F27/00—Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L15/00—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
- B60L15/007—Physical arrangements or structures of drive train converters specially adapted for the propulsion motors of electric vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L15/00—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
- B60L15/20—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L15/00—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
- B60L15/20—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed
- B60L15/2009—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed for braking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L3/00—Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
- B60L3/0023—Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
- B60L3/003—Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train relating to inverters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L3/00—Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
- B60L3/0023—Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
- B60L3/0061—Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train relating to electrical machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L50/00—Electric propulsion with power supplied within the vehicle
- B60L50/50—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
- B60L50/51—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells characterised by AC-motors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L58/00—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
- B60L58/40—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for controlling a combination of batteries and fuel cells
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L7/00—Electrodynamic brake systems for vehicles in general
- B60L7/10—Dynamic electric regenerative braking
- B60L7/14—Dynamic electric regenerative braking for vehicles propelled by AC motors
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2089—Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
- H05K7/20945—Thermal management, e.g. inverter temperature control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2210/00—Converter types
- B60L2210/10—DC to DC converters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2220/00—Electrical machine types; Structures or applications thereof
- B60L2220/10—Electrical machine types
- B60L2220/14—Synchronous machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2240/00—Control parameters of input or output; Target parameters
- B60L2240/10—Vehicle control parameters
- B60L2240/36—Temperature of vehicle components or parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2240/00—Control parameters of input or output; Target parameters
- B60L2240/40—Drive Train control parameters
- B60L2240/42—Drive Train control parameters related to electric machines
- B60L2240/421—Speed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2240/00—Control parameters of input or output; Target parameters
- B60L2240/40—Drive Train control parameters
- B60L2240/52—Drive Train control parameters related to converters
- B60L2240/525—Temperature of converter or components thereof
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/0067—Converter structures employing plural converter units, other than for parallel operation of the units on a single load
- H02M1/007—Plural converter units in cascade
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P27/00—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
- H02P27/04—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage
- H02P27/06—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage using DC to AC converters or inverters
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/72—Electric energy management in electromobility
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02T90/40—Application of hydrogen technology to transportation, e.g. using fuel cells
Definitions
- the present invention relates to a cooling system and a vehicle including the same, and more particularly to a technique for diagnosing a partial abnormality of the cooling system.
- a cooling system for cooling the electric motor and the driving device is mounted in order to prevent overheating of the electric motor and a driving device such as an inverter that drives the electric motor.
- Patent Document 1 discloses a cooling system including a cooling water circulation path, a pump for circulating the cooling water in the circulation path, and a radiator for cooling the cooling water.
- the cooling system control device described in Patent Document 1 is a technology for determining whether or not an abnormality has occurred in the cooling system, and the temperature of the cooling water obtained from a temperature sensor provided in the circulation path of the cooling water, and a water pump And an abnormality determination unit that determines the type of abnormality that has occurred in the cooling system based on the number of rotations.
- the abnormality determination unit determines whether there is an abnormality such as a radiator abnormality, a circulation path blockage, or a water pump failure based on the rotation speed of the water pump. Determine the type.
- JP 2008-256313 A Japanese Patent Laid-Open No. 2005-20881 JP 2004-332988 A
- an object of the present invention is to identify a cause of an abnormality that has occurred in the cooling system and to eliminate the cause of the abnormality.
- a system and a vehicle including the system are provided.
- a cooling system for cooling a heat generation source, a flow path for circulating a liquid medium for cooling the heat generation source, and a pump for circulating the liquid medium provided on the flow path With.
- the flow path includes a plurality of branch paths arranged in parallel with the flow direction of the liquid medium between the upstream side and the downstream side of the heat generation source.
- the cooling system further includes a control device for detecting an abnormality occurring in the cooling system by detecting an imbalance in the flow rate of the liquid medium flowing through each of the plurality of branch paths.
- control device diagnoses the cause of the abnormality based at least on the number of rotations of the pump when an imbalance in the flow rate of the liquid medium is detected.
- the cooling system further includes a rotation speed sensor for detecting the rotation speed of the pump.
- a rotation speed sensor for detecting the rotation speed of the pump.
- the cooling system further includes a temperature sensor for detecting the temperature of the liquid medium.
- the control device determines whether or not the second condition that the detected value of the temperature sensor is lower than a predetermined threshold is satisfied, and when the second condition is satisfied Diagnose that the flow path is frozen.
- the control device determines whether or not the flow rate of the flow path is within the control range, and the third condition that the flow rate of the flow path is within the control range.
- the control device determines whether or not the flow rate of the flow path is within the control range, and the third condition that the flow rate of the flow path is within the control range.
- the control device diagnoses that a foreign substance is mixed in any of the plurality of branch paths.
- control device temporarily increases the rotation speed of the pump when it is diagnosed that air or foreign matter is mixed in any of the plurality of branch paths.
- the control device when it is diagnosed that any of the plurality of branch paths is frozen, temporarily increases the heat generation amount of the heat source corresponding to the branch path where the freezing is diagnosed.
- the heat source is a drive device having an electric motor and an inverter for driving the electric motor.
- the cooling system further includes an element temperature sensor that detects the temperature of the power control element in the inverter.
- the control device reduces the heat generation of the power control element after temporarily heating the power control element in the inverter under a condition that does not issue another drive command to the inverter, and detects the detected value of the element temperature sensor.
- the flow rate of the liquid medium is detected based on the estimated value of the flow rate of each of the plurality of branch paths.
- a vehicle includes a drive device that uses an electric motor as a drive source, and a cooling system for cooling the drive device.
- the cooling system includes a flow path for circulating a liquid medium for cooling the drive device, and a pump for circulating the liquid medium provided on the flow path.
- the flow path includes a plurality of branch paths that are arranged in parallel with the flow direction of the liquid medium between the upstream side and the downstream side of the heat generation source and are configured to have the same flow rate.
- the vehicle further includes a control device for detecting an abnormality occurring in the cooling system by detecting an imbalance in the flow rate of the liquid medium flowing through each of the plurality of branch paths.
- the cause of the abnormality when an abnormality occurring in the cooling system is detected, the cause of the abnormality can be identified and the cause of the abnormality can be removed. Thereby, even when an abnormality occurs in the cooling system, it is possible to prevent the determination of the abnormality from being immediately confirmed. As a result, it is possible to avoid the output of the drive device being limited or unnecessary replacement of the water pump.
- FIG. 1 is a schematic configuration diagram of a vehicle equipped with a cooling system according to an embodiment of the present invention. It is a figure which extracts and shows the structure of a cooling system among the structures of the vehicle of FIG. It is a conceptual diagram explaining the structure of the flow path which passes along PCU. It is the flowchart which showed roughly the processing structure of the control apparatus.
- 5 is a flowchart for realizing the abnormality cause removal control shown in step S04 of FIG. 4. It is a wave form diagram for demonstrating the diagnosis time of the cooling system which concerns on this example of a change. It is a flowchart for demonstrating control of the diagnostic time of the cooling system shown in FIG.
- FIG. 1 is a schematic configuration diagram of a vehicle 100 equipped with a cooling system according to an embodiment of the present invention.
- vehicle 100 showed the example of the electric vehicle, as long as it is a vehicle carrying a cooling system, this invention is applicable also to the hybrid vehicle and fuel cell vehicle which use an internal combustion engine together other than an electric vehicle.
- vehicle 100 includes a battery B as a power storage device, a voltage sensor 10, a power control unit (PCU) 40, a motor generator MG, and a control device 30.
- PCU 40 includes a voltage converter 12, smoothing capacitors C 0 and C 1, a voltage sensor 13, and an inverter 14. Note that the PCU 40 may include only the inverter 14 without providing the voltage converter 12.
- Vehicle 100 further includes a positive bus PL2 for supplying power to inverter 14 that drives motor generator MG.
- Smoothing capacitor C1 is connected between positive bus PL1 and negative bus SL2.
- the voltage converter 12 boosts the voltage across the terminals of the smoothing capacitor C1.
- the smoothing capacitor C0 smoothes the voltage boosted by the voltage converter 12.
- the voltage sensor 13 detects the voltage VH between the terminals of the smoothing capacitor C0 and outputs it to the control device 30.
- Vehicle 100 further includes a system main relay SMRB connected between the positive electrode of battery B and positive bus PL1, and a system main relay SMRG connected between the negative electrode of battery B (negative bus SL1) and node N2.
- a system main relay SMRB connected between the positive electrode of battery B and positive bus PL1
- a system main relay SMRG connected between the negative electrode of battery B (negative bus SL1) and node N2.
- the system main relays SMRB and SMRG are controlled to be in a conductive / non-conductive state in accordance with a control signal SE given from the control device 30.
- the voltage sensor 10 detects a voltage VB between the terminals of the battery B.
- a current sensor for detecting the current IB flowing through the battery B is provided together with the voltage sensor 10 in order to monitor the state of charge of the battery B.
- Negative bus SL2 extends through voltage converter 12 to inverter 14 side.
- Voltage converter 12 is a voltage converter that is provided between battery B and positive bus PL2 and performs voltage conversion. Voltage converter 12 has one end connected to reactor L1 connected to positive bus PL1, IGBT devices Q1 and Q2 connected in series between positive bus PL2 and negative bus SL2, and IGBT devices Q1 and Q2, respectively. Diodes D1 and D2.
- reactor L1 The other end of reactor L1 is connected to the emitter of IGBT element Q1 and the collector of IGBT element Q2.
- the cathode of diode D1 is connected to the collector of IGBT element Q1, and the anode of diode D1 is connected to the emitter of IGBT element Q1.
- the cathode of diode D2 is connected to the collector of IGBT element Q2, and the anode of diode D2 is connected to the emitter of IGBT element Q2.
- the inverter 14 is connected to the positive bus PL2 and the negative bus SL2. Inverter 14 converts the DC voltage output from voltage converter 12 into a three-phase AC voltage and outputs the same to motor generator MG driving wheel 2. Further, the inverter 14 returns the electric power generated in the motor generator MG to the voltage converter 12 along with the regenerative braking. At this time, the voltage converter 12 is controlled by the control device 30 so as to operate as a step-down circuit.
- the inverter 14 includes a U-phase arm 15, a V-phase arm 16, and a W-phase arm 17.
- U-phase arm 15, V-phase arm 16 and W-phase arm 17 are connected in parallel between positive bus PL2 and negative bus SL2.
- U-phase arm 15 includes IGBT elements Q3 and Q4 connected in series between positive bus PL2 and negative bus SL2, and diodes D3 and D4 connected in parallel with IGBT elements Q3 and Q4, respectively.
- the cathode of diode D3 is connected to the collector of IGBT element Q3, and the anode of diode D3 is connected to the emitter of IGBT element Q3.
- the cathode of diode D4 is connected to the collector of IGBT element Q4, and the anode of diode D4 is connected to the emitter of IGBT element Q4.
- V-phase arm 16 includes IGBT elements Q5 and Q6 connected in series between positive bus PL2 and negative bus SL2, and diodes D5 and D6 connected in parallel with IGBT elements Q5 and Q6, respectively.
- the cathode of diode D5 is connected to the collector of IGBT element Q5, and the anode of diode D5 is connected to the emitter of IGBT element Q5.
- the cathode of diode D6 is connected to the collector of IGBT element Q6, and the anode of diode D6 is connected to the emitter of IGBT element Q6.
- W-phase arm 17 includes IGBT elements Q7, Q8 connected in series between positive bus PL2 and negative bus SL2, and diodes D7, D8 connected in parallel with IGBT elements Q7, Q8, respectively.
- the cathode of diode D7 is connected to the collector of IGBT element Q7, and the anode of diode D7 is connected to the emitter of IGBT element Q7.
- the cathode of diode D8 is connected to the collector of IGBT element Q8, and the anode of diode D8 is connected to the emitter of IGBT element Q8.
- the motor generator MG is a three-phase permanent magnet synchronous motor, and one end of each of the three stator coils of the U, V, and W phases is connected to a neutral point.
- the other end of the U-phase coil is connected to a line drawn from the connection node of IGBT elements Q3 and Q4.
- the other end of the V-phase coil is connected to a line drawn from the connection node of IGBT elements Q5 and Q6.
- the other end of the W-phase coil is connected to a line drawn from the connection node of IGBT elements Q7 and Q8.
- the current sensor 24 detects the current flowing through the motor generator MG as the motor current MCRT, and outputs the motor current MCRT to the control device 30.
- Control device 30 receives the accelerator opening from accelerator sensor 111 and the set position of the shift lever from shift position sensor 113. Further, control device 30 receives a rotational speed (motor rotational speed) Nm of motor generator MG, values of current IB and voltages VB and VH, motor current MCRT, and activation signal IGON. Then, control device 30 controls voltage converter 12 and inverter 14 based on these pieces of information.
- control device 30 outputs, to voltage converter 12, control signal PWU for instructing step-up, control signal PWD for instructing step-down, and a shutdown signal instructing prohibition of operation.
- control device 30 provides control signal PWMI for instructing inverter 14 to convert the DC voltage output from voltage converter 12 into an AC voltage for driving motor generator MG, and motor generator MG.
- control signal PWMC for performing a regeneration instruction for converting the generated AC voltage into a DC voltage and returning it to the voltage converter 12 side is output.
- vehicle 100 further includes a radiator 102, a reservoir tank 106, and a water pump 104 as a cooling system for cooling PCU 40 and motor generator MG.
- FIG. 2 shows the configuration of the cooling system extracted from the configuration of the vehicle 100 of FIG.
- the radiator 102, the PCU 40, the reservoir tank 106, the water pump 104, and the motor generator MG are connected in a ring shape in series by a flow path 116.
- the water pump 104 is a pump for circulating cooling water such as antifreeze. Water pump 104 sucks the cooling water from reservoir tank 106 and circulates the cooling water toward motor generator MG.
- the rotation speed sensor 114 detects the rotation speed (hereinafter referred to as W / P rotation speed) NW of the water pump 104 and outputs the detected W / P rotation speed NW to the control device 30.
- the radiator 102 receives the cooling water after cooling the voltage converter 12 and the inverter 14 inside the PCU 40 from the flow path 116, and cools the received cooling water using a radiator fan (not shown).
- a temperature sensor 108 for detecting the cooling water temperature is provided in the vicinity of the cooling water inlet of the PCU 40.
- the cooling water temperature TW is transmitted from the temperature sensor 108 to the control device 30.
- a temperature sensor 110 that detects the temperature TC of the voltage converter 12 and a temperature sensor 112 that detects the temperature TI of the inverter 14 are provided inside the PCU 40.
- a temperature detection element or the like built in the intelligent power module is used as the temperature sensors 110 and 112, a temperature detection element or the like built in the intelligent power module is used.
- Control device 30 generates signal SP for driving water pump 104 based on temperature TC from temperature sensor 110 and temperature TI from temperature sensor 112, and outputs the generated signal SP to water pump 104. To do.
- FIG. 3 is a conceptual diagram illustrating the configuration of the flow path 116 that passes through the PCU 40.
- power element substrate 400 on which power control elements (such as IGBT elements) of voltage converter 12 and inverter 14 are mounted is provided inside PCU 40.
- a flow path 122 for cooling the power element substrate 400 is provided on the back surface of the power element substrate 400.
- the flow path 122 communicates with the cooling water inlet 120 and the cooling water outlet 124.
- the plurality of power control elements mounted on the power element substrate 400 are divided into three element parts (element parts 1 to 3).
- the flow path 122 is branched into three branch paths B1 to B3 so as to pass through these three element portions, respectively.
- These three branch paths B1 to B3 are arranged between the cooling water inlet 120 and the cooling water outlet 124 in parallel with respect to the flow direction of the cooling water, and are configured to have the same flow rate. . Therefore, when the cooling water introduced from the cooling water inlet 120 is equally divided into three, it flows through the respective branch paths B1 to B3 along the directions indicated by the arrows P1 to P3. At this time, the power control element included in the element unit is cooled by heat exchange between the cooling water flowing through each branch path and the element unit.
- the branch paths B1 to B3 are provided with flow sensors 131 to 133 for detecting the flow rate of the cooling water, respectively.
- a flow rate Fa of the cooling water in the branch path B1 is transmitted from the flow rate sensor 131 to the control device 30.
- the flow rate Fb of the cooling water in the branch path B2 is transmitted to the control device 30.
- the flow rate Fc of the cooling water in the branch path B3 is transmitted to the control device 30.
- the control device 30 diagnoses a partial abnormality of the cooling system based on the flow rates Fa, Fb, and Fc input from the flow rate sensors 131 to 133, respectively.
- the partial abnormality of the cooling system in the present embodiment means that an abnormality occurs in any of a plurality of branch paths.
- FIG. 3 shows a case where foreign matter is mixed in the branch path B1 as an example of the partial abnormality.
- the flow rate of the cooling water flowing through the branch path B1 is reduced, the flow rate is unbalanced between the branch paths B1 to B3.
- a difference in cooling capacity occurs between the element units 1 to 3, which may cause a problem that the element temperature partially becomes high.
- FIG. 3 shows a case where foreign matter is mixed in the branch path B1 as an example of the partial abnormality.
- the element temperature T ⁇ b> 1 of the element unit 1 may be higher than the element temperature T ⁇ b> 2 of the element unit 2 and the element temperature T ⁇ b> 3 of the element unit 3. Therefore, it is necessary to quickly detect a partial abnormality of the cooling system and to eliminate the flow rate imbalance due to the partial abnormality.
- control device 30 uses flow rates Fa, Fb based on detection values (flow rates Fa, Fb, Fc) of flow rate sensors 131-133. , Fc is detected whether an imbalance has occurred. When the flow rate imbalance occurs, the control device 30 determines that the cooling system is partially abnormal.
- the control device 30 diagnoses the cause of the partial abnormality based on the state of the cooling system when the partial abnormality occurs.
- the control device 30 further eliminates the partial abnormality by executing control for removing the diagnosed cause.
- FIG. 4 is a flowchart schematically showing the processing structure of the control device 30. Note that the processing of this flowchart is executed at regular time intervals or whenever a predetermined condition is satisfied.
- control device 30 reads flow rates Fa, Fb, Fc of branch paths B1-B3 detected by flow rate sensors 131-133 (FIG. 3). Subsequently, in step S02, the control device 30 monitors the rotational speed (W / P rotational speed) NW of the water pump 104 detected by the rotational speed sensor 114 (FIG. 1).
- step S03 the control device 30 determines whether a partial abnormality of the cooling system has occurred based on the flow rates Fa, Fb, and Fc. Specifically, the control device 30 determines whether or not an imbalance has occurred between the flow rates Fa, Fb, and Fc. For example, the control device 30 calculates the ratio of each flow rate Fa, Fb, Fc to the total value (corresponding to the flow rate Ft of the flow path 116) of the flow rate Fa, the flow rate Fb, and the flow rate Fc. And the control apparatus 30 determines whether the imbalance of flow volume has generate
- the control device 30 When the calculated ratio is different among the flow rates Fa, Fb, and Fc, that is, when the ratio of each flow rate is out of 1/3, the control device 30 has a partial abnormality of the cooling system. Is determined. At this time, the control device 30 determines that an abnormality has occurred in the branch path in which the flow rate is smaller than that of other branch paths.
- step S03 If it is determined in step S03 that there is a partial abnormality in the cooling system, the control device 30 diagnoses the cause of the partial abnormality in step S04 based on the state of the cooling system when the partial abnormality occurs. Then, the control device 30 executes control for removing the diagnosed cause (hereinafter referred to as “abnormal cause removal control”). If the partial abnormality is not resolved even by the execution of the abnormality cause removal control, the control device 30 determines the abnormality of the cooling system through step S05. When the abnormality of the cooling system is determined, the control device 30 displays a warning on a display device, a warning lamp, or the like.
- FIG. 5 is a flowchart for realizing the abnormality cause removal control shown in step S04 of FIG. Note that the processing in steps S01 and S02 in FIG. 5 is the same as the processing in steps S01 and S02 in FIG. Further, the processing in steps S031, S032, and S033 in FIG. 5 corresponds to the processing in step S03 in FIG.
- control device 30 reads flow rates Fa, Fb, Fc of branch paths B1-B3 detected by flow rate sensors 131-133 (FIG. 3) in step S01, and in step S02, The rotational speed (W / P rotational speed) NW of the pump 104 is monitored.
- step S031 Whether or not an imbalance has occurred between the flow rates Fa, Fb, and Fc based on the result of comparing the ratios of the flow rates Fa, Fb, and Fc with respect to the flow rate Ft of the flow path 116 in step S031. Determine whether. When the flow rates Fa, Fb, and Fc are not unbalanced (NO in step S031), the control device 30 determines that the cooling system is normal in step S033.
- the control device 30 determines that the cooling system is partially abnormal in step S032.
- the control device 30 determines that an abnormality has occurred in a branch path having a small flow rate ratio relative to the flow rate Ft among the plurality of branch paths B1 to B3. If it is determined in step S032 that the cooling system has a partial abnormality, the control device 30 performs the processes in steps S041 to S050, thereby executing the diagnosis of the cause of the partial abnormality and the abnormal cause removal control of the cooling system.
- step S041 the control device 30 determines whether or not the W / P rotational speed NW has increased based on the monitored W / P rotational speed NW.
- W / P rotation speed NW increases (when YES is determined in step S041)
- control device 30 may have air mixed in the branch path determined to be abnormal in step S045. Diagnose. “Air is mixed into the branch path” means that a lump of air exists in the branch path.
- the load applied to the water pump 104 is smaller than when air is not mixed. Therefore, the actual rotational speed of the water pump 104 is larger than the control rotational speed specified by the signal SP.
- the control device 30 diagnoses that air may be mixed in the branch path.
- the control device 30 temporarily increases the output of the water pump 104 in step S044. For example, the control device 30 drives the water pump 104 at the maximum rotation speed for a certain time. By increasing the number of revolutions of the water pump 104, the discharge flow rate of the water pump 104 increases, so that the air remaining in the branch path is pushed into the reservoir tank 106 together with the cooling water. In the reservoir tank 106, air and cooling water are separated, and the air is released to the atmosphere. Thereby, the air remaining in the branch path can be removed.
- the control device 30 detects the coolant temperature TW detected by the temperature sensor 108 in step S042. Is less than or equal to a predetermined threshold.
- the predetermined threshold is set to a temperature at which the cooling water in the flow path is frozen.
- the determination may be made based on the detection value of the temperature sensor for detecting the outside air temperature.
- control device 30 When cooling water temperature TW is equal to or lower than the predetermined threshold (when YES is determined in step S042), control device 30 subsequently determines whether or not the flow rate Ft of the cooling water flowing through flow path 116 is normal in step S046. Determine whether.
- the control device 30 calculates the total value of the flow rates Fa, Fb, and Fc detected by the flow rate sensors 131 to 133 as the flow rate Ft. And the control apparatus 30 determines with the flow volume Ft being normal, when the flow volume Ft exists in the control range of the flow volume according to the control rotation speed of the water pump 104.
- step S046 If it is determined in step S046 that the flow rate Ft is normal (YES in step S046), the control device 30 determines that the cooling water temperature is low in step S047, so that the branch paths B1 to B3 shown in FIG. Diagnose that may be partially frozen.
- the control device 30 estimates that among the plurality of branch paths B1 to B3, a branch path having a smaller flow rate relative to the total flow rate than the other branch paths is frozen. Therefore, in step S048, control device 30 forcibly generates heat at the element portion corresponding to the branch path where freezing is estimated.
- the control device 30 outputs a control signal for setting the energized state for a short time to the power control element included in the element unit corresponding to the branch path. Since this control signal is for generating heat in the power control element, it does not generate torque for driving the vehicle unlike the control signals PWMI and PMWC. Since the power control element self-heats for a short time, the freezing of the branch path can be eliminated.
- step S046 when it is determined in step S046 that the flow rate Ft is not normal (when NO is determined in step S046), the control device 30 performs flow path 116 including a plurality of branch paths B1 to B3 in step S049. Is diagnosed as freezing. In this case, the control device 30 forcibly causes all of the element units 1 to 3 to generate heat in step S050. Specifically, the control device 30 outputs a control signal for setting a short-time energization state to the power control elements included in the element units 1 to 3. All power control elements mounted on the power element substrate 400 self-heat for a short time, so that the freezing of the flow path can be eliminated.
- step S042 if the cooling water temperature TW is not equal to or lower than the predetermined threshold value (NO determination in step S042), the control device 30 causes foreign matter or air to enter some of the plurality of branch paths B1 to B3. Diagnose it as possible.
- the control device 30 estimates that foreign matter or air is mixed in a branch path having a small flow rate ratio with respect to the total flow rate among the plurality of branch paths B1 to B3.
- mixing of air into the branch path in step S043 means that an air mass is present in the branch path as in step S045.
- step S043 assumes a case where the flow area of the branch path is reduced because an infinite number of air masses having smaller sizes exist in the branch path compared to step S045. It is different in point.
- control device 30 temporarily increases the output of the water pump 104 in step S044. As described above, by increasing the discharge flow rate of the water pump 104, foreign matters or air remaining in the branch path can be removed.
- step S051 the control device 30 determines whether or not the unbalance of the flow rates Fa, Fb, and Fc has been eliminated. If the flow rate imbalance has not been eliminated (NO in step S051), control device 30 determines an abnormality in the cooling system in step S05.
- step S051 if the flow rate imbalance is eliminated by the abnormality cause removal control (YES in step S051), the controller 30 eliminates the partial abnormality of the cooling system in step S06, and the cooling system is normal. Judged as having returned to the state.
- the cooling system determines whether or not the flow rate of the cooling water is unbalanced between the plurality of branch paths connected in parallel to the flow direction of the cooling water. By determining whether or not, a partial abnormality of the cooling system can be detected.
- the abnormality of the cooling system may be determined based on the detection values of the temperature sensor 110 that detects the temperature TC of the voltage converter 12 and the temperature sensor 112 that detects the temperature TI of the inverter 14 (see FIG. 1). it can.
- the load factor of motor generator MG may be limited in order to suppress the temperature rise of the power control element.
- the water pump 104 is erroneously replaced even though it can operate normally.
- the cooling system it is possible to detect a partial abnormality of the flow path by determining whether or not an imbalance in the flow rate between the plurality of branch paths has occurred. it can. Therefore, it is possible to avoid problems such as the load factor of motor generator MG being limited or unnecessary replacement of water pump 104 being performed.
- the cause of the partial abnormality can be determined based on the rotation speed of the water pump 104 and the cooling water temperature TW when the partial abnormality is detected, by executing control for removing the cause Partial abnormalities can be resolved.
- the cooling system according to the present embodiment is configured to detect the flow rates Fa, Fb, Fc in the plurality of branch paths B1 to B3 by the flow rate sensor provided for each branch path, the flow rates Fa, Fb, Fc. It is good also as a structure which estimates.
- the control device 30 uses the power in the inverter 14 for the flow rate estimation under the condition that other drive commands for the PCU 40 are not issued.
- the flow rate can be estimated based on the degree to which the control element is temporarily heated and then the power control element is cooled. According to this, it becomes possible to detect the flow rate with high accuracy without providing a flow rate sensor for each branch path.
- FIG. 6 is a waveform diagram for explaining the diagnosis time of the cooling system according to this modification.
- the vehicle when an activation instruction is given from the driver by a start button or the like of the vehicle, the vehicle completes a self-check of the ECU and becomes ReadyON. Thereafter, in a state where the vehicle is set to the parking range and stopped at times t1 to t2, control device 30 outputs a torque command to inverter 14 for a short time. This torque command is smaller than the torque command during running after time t3. Therefore, if the parking range is set and the accelerator pedal is not depressed, the torque enough to start the vehicle is not generated.
- this short-time torque command is for causing the power control element of the inverter to generate heat, so that it does not have to generate torque.
- the inverter 14 may be controlled so that only the d-axis current of the inverter flows and the q-axis current does not flow so as not to generate torque.
- an acceleration / deceleration instruction such as from the accelerator pedal is given as shown at times t3 to t4.
- a torque command is generated and the vehicle shifts to a state where it can travel.
- the time point t3 may be defined as the ReadyON state.
- FIG. 7 is a flowchart for explaining the control of the diagnosis time of the cooling system shown in FIG. The processing of this flowchart is called from the main routine and executed when the start switch for starting the vehicle system is set to the ON state.
- step S10 it is determined whether or not a charge / discharge operation using inverter 14 is performed from battery B. If there is no charge / discharge operation, the process proceeds to step S20, and the cooling system is diagnosed. Thereby, an environment with less noise suitable for the diagnosis of the cooling system 104 is ensured. If there is a charge / discharge operation in step S10, for example, if the accelerator is stepped on immediately, the cooling system is not diagnosed and the next opportunity is waited, and control is returned to the main routine in step S60.
- step S20 the flow rate Ft of the flow path 116 and the flow rates Fa, Fb, Fc of the branch paths B1 to B3 are detected based on the degree to which the power control element of the inverter 14 is heated for a short time and then cooled. . Based on the detected flow rates Fa, Fc, Fc, it is possible to diagnose whether flow rate imbalance has occurred.
- step S30 it is determined whether or not the cooling system is normal.
- the process in step S30 is executed according to the flowcharts of FIGS.
- the process proceeds to step S40, and charging / discharging operation using the inverter 14 from the battery B is permitted. As a result, the vehicle can travel.
- the detected cooling water amount may be fed back and used for pump control.
- step S30 that the cooling system is not normal, that is, when an abnormality of the cooling system is determined, a warning is displayed on a display device, a warning lamp, or the like.
- step S40 or step S50 When the processing of step S40 or step S50 is completed, control is transferred to the main routine in step S60.
- FIG. 8 is a flowchart for explaining the flow rate detection process used in the diagnosis of the cooling system in step S20 of FIG.
- the process of this flowchart is called and executed from the process of the flowchart of FIG. 7 which is the main routine. Further, the process of this flowchart is executed in parallel for the flow path 116 and the branch paths B1 to B3.
- step S21 the control device 30 determines whether or not the condition that the shift range is set to the P (parking) range and the accelerator pedal is not operated (OFF state) is satisfied. While this condition is not satisfied, the process proceeds to step S37, and control is transferred to the main routine.
- the motor inverter is energized in order to start the engine when the battery storage amount is low, so the condition that the battery storage amount does not decrease is added. May be.
- step S21 If the condition of step S21 is satisfied, the process proceeds to step S22, where the water temperature Tw at that time is stored as the value Tw0, and the inverter element temperature Ti is stored as the value Ti0.
- step S23 the command torque is determined from the water temperature-command torque map.
- FIG. 9 is a diagram showing an example of a water temperature-command torque map referred to in step S23 of FIG.
- the command torque is set so as to decrease as the water temperature increases.
- control device 30 gives command torque determined based on the water temperature to inverter 14 (torque ON).
- the command torque is set to zero again (torque OFF).
- the power control element in the inverter generates heat for a short time as shown at times t1 to t2 in FIG.
- step S25 the control device 30 returns the command torque to zero, and simultaneously stores the temperature of the power control element in the inverter at that time as the peak temperature Ti1, and stores the time at that time as t1.
- FIG. 10 is a diagram for explaining the measurement of the rate of temperature decrease.
- the temperature of the power control element of the inverter starts to rise at time t ⁇ b> 0 in response to the inverter torque command being set to the ON state.
- the element temperature continues to rise until the inverter torque command is set to the OFF state.
- the element temperature takes the peak value Ti1. This peak value Ti1 and the time t1 at that time are recorded in the internal memory or the like of the control device 30 during the process of step S25.
- step S26 a difference value ⁇ Ti01 between the peak temperature Ti1 and the current inverter element temperature Ti0 is calculated based on the following equation (1).
- ⁇ Ti01 Ti1-Ti0 (1)
- step S27 the specified number m is set, and the counter is further initialized.
- the counter value n is set to “2”.
- step S28 control device 30 determines a calculated temperature for the rate of temperature decrease of the power control element of the inverter.
- the difference of the calculated temperature for calculating the rate of temperature decrease of the power control element of the inverter corresponding to the counter value n is ⁇ Ti1n
- the following equation (2) is obtained.
- ⁇ Ti1n ⁇ Ti01 * (n ⁇ 1) / n (2)
- n 2
- step S29 it is determined whether or not the current temperature has dropped to a temperature Tin represented by the following equation (3).
- Tin Ti1- ⁇ Ti1n (3)
- times t2, t3, and t4 are measured when the temperature differences ⁇ Ti12, ⁇ Ti13, and ⁇ Ti14 calculated in step S28 decrease from the peak value Ti1, respectively.
- the times t2 and t3 can be times when the temperature difference becomes 1/2 and 1/3 of ⁇ Ti01, respectively.
- a time when the temperature is slightly higher than the initial temperature Ti0 (for example, + 2 ° C.) can be set as a measurement point, as at time t4 in FIG.
- a time difference ⁇ t1n from time t1 is calculated in step S30.
- time differences ⁇ t12, ⁇ t13, ⁇ t14 corresponding to the temperature differences ⁇ Ti12, ⁇ Ti13, ⁇ Ti14, respectively, are calculated.
- the calculated value is recorded in an internal memory of the control device 30 or the like.
- step S31 the flow rate is calculated from the temperature difference ⁇ Tin and time difference ⁇ tin and the descending rate flow rate map.
- FIG. 11 is a diagram showing an example of a descending rate flow map. Since the descending rate flow rate map of FIG. 11 is different for each cooling system of the vehicle, a value obtained experimentally in advance is used. Note that the vehicle itself may acquire data when the water pump is normal immediately after factory shipment or inspection, and this may be used as a reference value. In step S31, the obtained flow rate Qn is stored.
- step S32 it is determined again whether or not the condition of step S21 is continued.
- This condition is a condition that the shift range is set to the P (parking) range and the accelerator pedal is not operated (OFF state).
- step S35 the flow rate is calculated based on the measurement results so far.
- step S33 the process proceeds to step S33, and measurement data is acquired to further increase the accuracy of the detected flow rate.
- step S33 the counter value n of the counter set in step S27 is increased by 1.
- step S24 it is determined whether or not the counter value is smaller than the number of measurements m set in step S27. When n ⁇ m, the processing from step S28 is repeated again, and the acquisition of the data set of the time difference ⁇ t1n and the temperature difference ⁇ Tin is continued.
- step S34 If it is determined in step S34 that n is equal to m and the predetermined number of measurements m has been completed, the process proceeds to step S35.
- the accurate flow rate of the coolant medium can be detected, so that an accurate abnormality determination of the cooling system can be performed. More specifically, by detecting the descending rate of the inverter element temperature, the amount of cooling water can be determined from a map showing the relationship between the “decreasing rate and the flow rate” without adding a new flow rate sensor.
- a pump diagnosis is performed when the engine is stopped and when the vehicle is stopped, so that disturbances that cause an increase in the temperature of the inverter element can be removed and accurate flow rate detection can be performed.
- the inverter element can be raised as a heat source while avoiding destruction of the inverter element.
- the coolant flow rate can be calculated with high accuracy from a map showing the relationship between “descent rate and flow rate”.
- the amount of cooling water is calculated from the descent rate measured before that even if the vehicle starts running or the engine starts before measuring the specified number of times (some hybrid vehicles use an inverter for the motor to start the engine). be able to.
- an electric vehicle is illustrated as an example of a vehicle equipped with a cooling system, but the application of the present invention is not limited to such an example. That is, as long as the vehicle is equipped with a cooling system, the present invention is also applicable to a hybrid vehicle and a fuel cell vehicle that use an internal combustion engine together.
- This invention can be applied to a vehicle equipped with a cooling system.
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Abstract
Description
この発明の別の局面に従えば、車両は、電動機を駆動源として用いる駆動装置と、駆動装置を冷却するための冷却システムとを備える。冷却システムは、駆動装置を冷却する液媒体を循環させる流路と、流路上に設けられた液媒体を循環させるためのポンプとを含む。流路は、発熱源の上流側と下流側との間に液媒体の流通方向に対して並列に配設され、かつ、互いに等しい流量となるように構成された複数の分岐路を含む。車両は、各複数の分岐路を流れる液媒体の流量のアンバランスを検出することにより、冷却システムに発生した異常を検出するための制御装置をさらに備える。 Preferably, the plurality of branch paths are configured to have an equal flow rate.
According to another aspect of the present invention, a vehicle includes a drive device that uses an electric motor as a drive source, and a cooling system for cooling the drive device. The cooling system includes a flow path for circulating a liquid medium for cooling the drive device, and a pump for circulating the liquid medium provided on the flow path. The flow path includes a plurality of branch paths that are arranged in parallel with the flow direction of the liquid medium between the upstream side and the downstream side of the heat generation source and are configured to have the same flow rate. The vehicle further includes a control device for detecting an abnormality occurring in the cooling system by detecting an imbalance in the flow rate of the liquid medium flowing through each of the plurality of branch paths.
図1は、本発明の実施の形態による冷却システムが搭載された車両100の概略構成図である。なお、車両100は電気自動車の例を示したが、冷却システムを搭載する車両であれば、本発明は電気自動車以外でも内燃機関を併用するハイブリッド自動車や燃料電池車にも適用可能である。 (Vehicle configuration)
FIG. 1 is a schematic configuration diagram of a
図1に示す構成において、車両100は、PCU40およびモータジェネレータMGを冷却するための冷却システムとして、ラジエータ102と、リザーバータンク106と、ウォーターポンプ104とをさらに備える。図2には、図1の車両100の構成のうち冷却システムの構成が抽出して示されている。 (Cooling system configuration)
In the configuration shown in FIG. 1,
なお、本実施の形態に係る冷却システムは、複数の分岐路B1~B3における流量Fa,Fb,Fcを、分岐路ごとに設けた流量センサによって検出する構成としたが、流量Fa,Fb,Fcを推定する構成としてもよい。流量の推定方法としては、たとえば、図2に示す冷却システムにおいて、制御装置30は、PCU40に対する他の駆動命令が発せられない条件を満たす状況下において、流量推定のために、インバータ14中の電力制御素子を一時的に発熱させ、その後当該電力制御素子が冷却されていく度合いに基づいて流量を推定することができる。これによれば、分岐路ごとに流量センサを設けることなく、流量を精度良く検出することが可能となる。 (Example of change)
Although the cooling system according to the present embodiment is configured to detect the flow rates Fa, Fb, Fc in the plurality of branch paths B1 to B3 by the flow rate sensor provided for each branch path, the flow rates Fa, Fb, Fc. It is good also as a structure which estimates. As a method for estimating the flow rate, for example, in the cooling system shown in FIG. 2, the
図1、図6を参照して、車両のスタートボタン等によって運転者から起動指示が与えられると、車両はECUのセルフチェックなどを完了してReadyON状態となる。その後時刻t1~t2において車両がパーキングレンジに設定され停車されている状態において、制御装置30がインバータ14にトルク指令を短時間出力する。このトルク指令は、時刻t3以降の走行時のトルク指令に比べると小さなものである。したがって、パーキングレンジに設定されており、アクセルペダルが踏まれていなければ、車両が動き出すほどのトルクは発生しない。 FIG. 6 is a waveform diagram for explaining the diagnosis time of the cooling system according to this modification.
Referring to FIG. 1 and FIG. 6, when an activation instruction is given from the driver by a start button or the like of the vehicle, the vehicle completes a self-check of the ECU and becomes ReadyON. Thereafter, in a state where the vehicle is set to the parking range and stopped at times t1 to t2,
図8、図10を参照して、インバータのトルク指令をON状態に設定したことに応じて、時刻t0においてインバータの電力制御素子の温度が上昇を開始する。そして、インバータのトルク指令をOFF状態に設定するまでは、素子温度は上昇し続ける。インバータのトルク指令をOFF状態に設定したことに対応する時刻t1において素子温度はピーク値Ti1をとる。このピーク値Ti1およびその時の時刻t1は、ステップS25の処理時において制御装置30の内部メモリなどに記録される。 FIG. 10 is a diagram for explaining the measurement of the rate of temperature decrease.
Referring to FIGS. 8 and 10, the temperature of the power control element of the inverter starts to rise at time t <b> 0 in response to the inverter torque command being set to the ON state. The element temperature continues to rise until the inverter torque command is set to the OFF state. At time t1 corresponding to setting the inverter torque command to the OFF state, the element temperature takes the peak value Ti1. This peak value Ti1 and the time t1 at that time are recorded in the internal memory or the like of the
ΔTi01=Ti1-Ti0 …(1)
そして、ステップS27において規定回数mが設定され、さらにカウンタの初期化が行われる。カウンタ値nに“2”がセットされる。 Subsequently, in step S26, a difference value ΔTi01 between the peak temperature Ti1 and the current inverter element temperature Ti0 is calculated based on the following equation (1).
ΔTi01 = Ti1-Ti0 (1)
In step S27, the specified number m is set, and the counter is further initialized. The counter value n is set to “2”.
まずステップS28では、制御装置30は、インバータの電力制御素子の温度の下降レートの算出温度を決定する。カウンタ値nに対応するインバータの電力制御素子の温度の下降レートを算出するための算出温度の差分をΔTi1nとすると次式(2)のようになる。
ΔTi1n=ΔTi01*(n-1)/n …(2)
たとえば、n=2のときは、ΔTi12=ΔTi01*1/2となり、温度差が半分まで低下したときが第1回目の測定となる。またn=3のときは、温度差が1/3まで低下したときとなる。 The processing from step S28 to step S34 is repeated based on the counter value n.
First, in step S28,
ΔTi1n = ΔTi01 * (n−1) / n (2)
For example, when n = 2, ΔTi12 = ΔTi01 * 1/2, and when the temperature difference is reduced to half, the first measurement is performed. When n = 3, the temperature difference decreases to 1/3.
Tin=Ti1-ΔTi1n …(3)
ステップS29では、ステップS28において計算された温度の差分ΔTi12,ΔTi13,ΔTi14がピーク値Ti1から低下したときに、それぞれ時刻t2,t3,t4が計測される。時刻t2、t3は、たとえば温度の差分がΔTi01のそれぞれ1/2,1/3となる時刻とすることができる。また図8のフローチャートには示されていないが、図10の時刻t4のように、初期温度Ti0より少し高い温度(たとえば+2℃)となる時刻を測定点とすることもできる。 Subsequently, in step S29, it is determined whether or not the current temperature has dropped to a temperature Tin represented by the following equation (3).
Tin = Ti1-ΔTi1n (3)
In step S29, times t2, t3, and t4 are measured when the temperature differences ΔTi12, ΔTi13, and ΔTi14 calculated in step S28 decrease from the peak value Ti1, respectively. For example, the times t2 and t3 can be times when the temperature difference becomes 1/2 and 1/3 of ΔTi01, respectively. Although not shown in the flowchart of FIG. 8, a time when the temperature is slightly higher than the initial temperature Ti0 (for example, + 2 ° C.) can be set as a measurement point, as at time t4 in FIG.
Claims (11)
- 発熱源を冷却するための冷却システムであって、
前記発熱源を冷却する液媒体を循環させる流路(116)と、
前記流路(116)上に設けられた前記液媒体を循環させるためのポンプ(104)とを備え、
前記流路(116)は、前記発熱源の上流側と下流側との間に前記液媒体の流通方向に対して並列に配設された複数の分岐路(B1~B3)を含み、
各前記複数の分岐路(B1~B3)を流れる前記液媒体の流量のアンバランスを検出することにより、前記冷却システムに発生した異常を検出するための制御装置(30)をさらに備える、冷却システム。 A cooling system for cooling a heat source,
A flow path (116) for circulating a liquid medium for cooling the heat source;
A pump (104) for circulating the liquid medium provided on the flow path (116),
The flow path (116) includes a plurality of branch paths (B1 to B3) arranged in parallel with the flow direction of the liquid medium between the upstream side and the downstream side of the heat generation source,
A cooling system further comprising a control device (30) for detecting an abnormality occurring in the cooling system by detecting an imbalance in the flow rate of the liquid medium flowing through each of the plurality of branch paths (B1 to B3). . - 前記制御装置(30)は、前記液媒体の流量のアンバランスが検出されたときの前記ポンプ(104)の回転数に少なくとも基づいて、前記異常の発生原因を診断する、請求項1に記載の冷却システム。 The said control apparatus (30) diagnoses the cause of generation | occurrence | production of the said abnormality based at least on the rotation speed of the said pump (104) when the imbalance of the flow volume of the said liquid medium is detected. Cooling system.
- 前記ポンプ(104)の回転数を検出するための回転数センサ(114)をさらに備え、
前記制御装置(30)は、前記液媒体の流量のアンバランスが検出された場合に、前記ポンプ(104)を駆動したときの前記回転数センサの検出値が制御目標値よりも上昇するという第1の条件が成立したときには、前記流路(116)に空気が混入していると診断する、請求項2に記載の冷却システム。 A rotation speed sensor (114) for detecting the rotation speed of the pump (104);
The control device (30) is configured such that when an imbalance in the flow rate of the liquid medium is detected, a detection value of the rotation speed sensor when the pump (104) is driven rises above a control target value. The cooling system according to claim 2, wherein when the condition 1 is established, it is diagnosed that air is mixed in the flow path (116). - 前記液媒体の温度を検出するための温度センサ(108)をさらに備え、
前記制御装置(30)は、前記第1の条件が成立しない場合には、前記温度センサ(108)の検出値が所定の閾値よりも低いという第2の条件が成立するか否かを判定し、前記第2の条件が成立したときには、前記流路(116)が凍結していると診断する、請求項3に記載の冷却システム。 A temperature sensor (108) for detecting the temperature of the liquid medium;
When the first condition is not satisfied, the control device (30) determines whether or not a second condition that the detected value of the temperature sensor (108) is lower than a predetermined threshold is satisfied. The cooling system according to claim 3, wherein when the second condition is satisfied, the flow path (116) is diagnosed as frozen. - 前記制御装置(30)は、前記第2の条件が成立した場合には、前記流路(116)の流量が制御範囲内にあるか否かを判定し、前記流路(116)の流量が前記制御範囲内にあるという第3の条件が成立したときには、前記複数の分岐路(B1~B3)のいずれかが凍結していると診断する、請求項4に記載の冷却システム。 When the second condition is satisfied, the control device (30) determines whether or not the flow rate of the flow path (116) is within a control range, and the flow rate of the flow path (116) The cooling system according to claim 4, wherein when the third condition of being within the control range is satisfied, it is diagnosed that one of the plurality of branch paths (B1 to B3) is frozen.
- 前記制御装置(30)は、前記第1の条件が成立しない場合に、前記第2の条件が成立しないときには、前記複数の分岐路(B1~B3)のいずれかに異物が混入していると診断する、請求項3に記載の冷却システム。 When the first condition is not satisfied and the second condition is not satisfied, the control device (30) determines that foreign matter is mixed in any of the plurality of branch paths (B1 to B3). The cooling system according to claim 3, which is diagnosed.
- 前記制御装置(30)は、前記複数の分岐路(B1~B3)のいずれかに空気または異物が混入していると診断された場合には、前記ポンプ(104)の回転数を一時的に増加させる、請求項3または6に記載の冷却システム。 When it is diagnosed that air or foreign matter is mixed in any of the plurality of branch paths (B1 to B3), the control device (30) temporarily sets the rotational speed of the pump (104). The cooling system according to claim 3 or 6, wherein the cooling system is increased.
- 前記制御装置(30)は、前記複数の分岐路(B1~B3)のいずれかが凍結していると診断された場合には、凍結が診断される分岐路に対応する発熱源を発熱量を一時的に増加させる、請求項5に記載の冷却システム。 When it is diagnosed that any of the plurality of branch paths (B1 to B3) is frozen, the control device (30) reduces the heat generation amount of the heat source corresponding to the branch path where the freezing is diagnosed. 6. The cooling system of claim 5, wherein the cooling system is temporarily increased.
- 前記発熱源は、電動機(MG)および前記電動機(MG)を駆動するインバータ(14)を有する駆動装置であり、
前記インバータ(14)中の電力制御素子の温度を検出する素子温度センサをさらに備え、
前記制御装置(30)は、前記インバータ(14)に対する他の駆動指令が発せられない条件を満たす状況下において、前記インバータ(14)中の電力制御素子を一時的に発熱させた後前記電力制御素子の発熱を低減させ、前記素子温度センサの検出値の低下度合いに応じて各前記複数の分岐路(B1~B3)の流量を推定するとともに、各前記複数の分岐路(B1~B3)の流量の推定値に基づいて、前記液媒体の流量のアンバランスを検出する、請求項1に記載の冷却システム。 The heat source is a drive device having an electric motor (MG) and an inverter (14) for driving the electric motor (MG),
An element temperature sensor for detecting the temperature of the power control element in the inverter (14);
The control device (30) temporarily generates heat in the power control element in the inverter (14) under a condition where other drive commands are not issued to the inverter (14), and then performs the power control. The heat generation of the element is reduced, the flow rate of each of the plurality of branch paths (B1 to B3) is estimated according to the degree of decrease in the detection value of the element temperature sensor, and the flow of each of the plurality of branch paths (B1 to B3) is estimated. The cooling system according to claim 1, wherein an imbalance in the flow rate of the liquid medium is detected based on an estimated value of the flow rate. - 前記複数の分岐路(B1~B3)は、互いに等しい流量となるように構成される、請求項1に記載の冷却システム。 The cooling system according to claim 1, wherein the plurality of branch paths (B1 to B3) are configured to have an equal flow rate.
- 電動機(MG)を駆動源として用いる駆動装置と、
前記駆動装置を冷却するための冷却システムとを備え、
前記冷却システムは、
前記駆動装置を冷却する液媒体を循環させる流路(116)と、
前記流路(116)上に設けられた前記液媒体を循環させるためのポンプ(104)とを含み、
前記流路(116)は、前記発熱源の上流側と下流側との間に前記液媒体の流通方向に対して並列に配設され、かつ、互いに等しい流路面積を有するように構成された複数の分岐路(B1~B3)を含み、
各前記複数の分岐路(B1~B3)を流れる前記液媒体の流量のアンバランスを検出することにより、前記冷却システムに発生した異常を検出するための制御装置(30)をさらに備える、車両。 A drive device using an electric motor (MG) as a drive source;
A cooling system for cooling the drive device,
The cooling system includes:
A flow path (116) for circulating a liquid medium for cooling the driving device;
A pump (104) for circulating the liquid medium provided on the flow path (116),
The flow path (116) is arranged in parallel with the flow direction of the liquid medium between the upstream side and the downstream side of the heat generation source, and is configured to have the same flow area. Including multiple branches (B1-B3),
A vehicle further comprising a control device (30) for detecting an abnormality occurring in the cooling system by detecting an imbalance in the flow rate of the liquid medium flowing through each of the plurality of branch paths (B1 to B3).
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JP2013510778A JP5626459B2 (en) | 2011-04-20 | 2011-04-20 | Cooling system and vehicle equipped with the same |
CN201180070226.3A CN103493612B (en) | 2011-04-20 | 2011-04-20 | Cooling system and the vehicle possessing this cooling system |
DE112011105166.2T DE112011105166T5 (en) | 2011-04-20 | 2011-04-20 | Cooling system and equipped with this vehicle |
US14/004,046 US20140027089A1 (en) | 2011-04-20 | 2011-04-20 | Cooling system and vehicle with the same |
PCT/JP2011/059721 WO2012144031A1 (en) | 2011-04-20 | 2011-04-20 | Cooling system and vehicle provided therewith |
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US20140027089A1 (en) | 2014-01-30 |
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