[go: up one dir, main page]
More Web Proxy on the site http://driver.im/

WO2012040998A1 - Electric arc plasma torch and application method thereof - Google Patents

Electric arc plasma torch and application method thereof Download PDF

Info

Publication number
WO2012040998A1
WO2012040998A1 PCT/CN2011/001249 CN2011001249W WO2012040998A1 WO 2012040998 A1 WO2012040998 A1 WO 2012040998A1 CN 2011001249 W CN2011001249 W CN 2011001249W WO 2012040998 A1 WO2012040998 A1 WO 2012040998A1
Authority
WO
WIPO (PCT)
Prior art keywords
cathode
anode
water
barrel
chamber
Prior art date
Application number
PCT/CN2011/001249
Other languages
French (fr)
Chinese (zh)
Inventor
周开根
Original Assignee
Zhou Kaigen
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN2010105063371A external-priority patent/CN102009949B/en
Priority claimed from CN 201010514112 external-priority patent/CN101980588B/en
Application filed by Zhou Kaigen filed Critical Zhou Kaigen
Publication of WO2012040998A1 publication Critical patent/WO2012040998A1/en

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/26Plasma torches
    • H05H1/32Plasma torches using an arc
    • H05H1/34Details, e.g. electrodes, nozzles
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B3/00Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/02Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
    • C01B3/04Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by decomposition of inorganic compounds, e.g. ammonia
    • C01B3/042Decomposition of water
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/26Plasma torches
    • H05H1/32Plasma torches using an arc
    • H05H1/42Plasma torches using an arc with provisions for introducing materials into the plasma, e.g. powder or liquid
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/36Hydrogen production from non-carbon containing sources, e.g. by water electrolysis

Definitions

  • This invention relates to electrical heating apparatus, and more particularly to a plasma heating apparatus.
  • plasma technology has been widely used in industrial applications such as plasma ignition, plasma spraying, metal smelting, plasma heating to manufacture nanomaterials, cutting, waste incineration and waste treatment.
  • plasma ignition plasma ignition
  • plasma spraying metal smelting
  • plasma heating to manufacture nanomaterials, cutting, waste incineration and waste treatment.
  • the treatment of plasma is very different from the general method of incineration.
  • the plasma is formed under the ionosphere or discharge phenomenon. The state, along with the discharge phenomenon, will generate reactive chemicals for excited atoms, excited molecules, dissociated atoms, free radicals, atomic or molecular ion groups, and reactions caused by their collision with other chemicals.
  • the discharge action causes the working gas molecules to lose the outer layer electrons to form an ion state, which collides with each other to generate a high temperature, and the temperature can reach tens of thousands of degrees or more.
  • the method of plasma heating is also: ohmic heating, which is heated by the impedance of the plasma; magnetic compression heating, the external magnetic field is applied to the plasma to compress it, thereby causing temperature rise, and this method
  • the heated plasma can continue to heat up; neutral atomic injection heating, high-energy neutral atoms are injected into the magnetic field to obtain high temperature; using static waves, plasma waves, magnetoacoustic waves, magnetohydrodynamic waves and electromagnetic waves in the plasma Instability to warm; magnetic pump heating and ion cyclotron resonance wave heating; using laser beam, strong high-energy particle beam, microwave radiation and plasma heating using shock waves, so the center temperature of the plasma torch can be as high Above 50,000 degrees Celsius, the torch edge temperature can reach more than 3 thousand degrees.
  • the gasification agent used in the conventional coal gasification unit is water vapor + air or water vapor + oxygen.
  • water vapor + air or steam + oxygen is directly sent to the gasifier to make water vapor.
  • Syngas is reacted with charcoal to form syngas, and the reaction is endothermic. It needs to be heated by air or oxygen and carbon to provide heat.
  • the gasification rate of this gasification method is only about 70%, which will increase.
  • the consumption of coal resources at the same time, the production of a large amount of carbon dioxide waste gas in the syngas, not only affects the quality of the syngas, but also emits a large amount of greenhouse gases in the post-production.
  • a plasma spray gun is used to heat-decompose the steam gasification agent and then spray it into the gasifier for chemical reaction with the coke.
  • the reaction occurs is an exothermic reaction, which can provide the gasifier with the raw material for drying and pyrolysis.
  • the heat so that the gasifier does not need to input air or oxygen, the proportion of hydrogen in the produced syngas is high, and the content of exhaust gas is low.
  • the production of methanol per ton reduces the coal consumption compared with conventional technology. About 40%, reducing carbon dioxide emissions by about 45%.
  • Domestic garbage has low calorific value and low fixed carbon content in chemical components.
  • conventional steam, air or oxygen is used as a gasifying agent to gasify domestic garbage.
  • Water vapor reacts with waste carbon to form syngas.
  • the thermal reaction will consume the heat of the gasifier.
  • the gasifier needs to input air or oxygen, and consume fuel, so that the exhaust gas content in the syngas is high, and the useful component in the obtained syngas is quite low, almost exhaust gas.
  • plasma technology has been applied to the field of domestic waste gasification.
  • the plasma spray gun is used to heat water vapor to 400 (TC or more, and the active chemicals that decompose water molecules into hydrogen and oxygen are injected into the gasifier, and the waste charcoal.
  • the gasification furnace can be provided with the heat required for drying and pyrolysis of the raw materials, so that the gasification furnace does not need to input air or oxygen, so that the quality of the synthesis gas converted by the domestic garbage is good, and the requirements of the chemical raw materials are met, and after the synthesis gas is passed through
  • the equipment produces methanol or dimethyl ether to achieve zero-emission treatment of domestic waste, and at the same time converts waste into chemical raw materials needed by humans. Therefore, the effect of using a plasma spray gun to heat-decompose water vapor and then spray it into a gasifier and directly feed water vapor into the gasifier is very different. For example, a syngas that vaporizes domestic waste becomes a useful material.
  • a gasification technique in which plasma is used to decompose water vapor as a gasifying agent should be preferred.
  • Plasma pyrolysis water hydrogen production technology is one of the candidate technologies for water hydrogen production proposed in recent years. Because water is a fairly stable substance, under normal pressure conditions, water molecules hardly decompose at 2000K, 2500K. 25% of the water is decomposed. When the temperature reaches 4200K, the water molecules will be completely decomposed into hydrogen, hydrogen, oxygen, oxygen and hydrogen oxygen groups, but the general heating method is difficult to reach such a high temperature, and the plasma spray gun is used. It's easy to do.
  • a plasma spray gun to heat the decomposed water vapor to make the gasification agent is the first choice in the field of coal gasification or domestic waste disposal.
  • the existing plasma spray gun uses a circulating water to cool the electrode to protect the electrode. The circulating cooling water will carry away at least 30% of the heat, making the efficiency of the plasma spray gun only about 70%.
  • Existing plasma spray guns have the disadvantages of inefficient efficiency and easy electrode ablation.
  • the object of the present invention is to overcome the shortcomings of the prior art plasma spray gun and the disadvantage that the electrode is easily ablated, and design and manufacture an arc plasma spray gun with high efficiency and easy ablation of the electrode, which is used for a coal gasification device.
  • Waste biomass gasification unit, pyrolysis water hydrogen production unit or burner overcoming the direct use of water vapor as a gasifying agent, low gasification rate, large consumption of coal resources, emission of greenhouse gases and production of syngas
  • the disadvantage of low quality is to reduce coal resource consumption and reduce greenhouse gas emissions.
  • An arc plasma torch of the present invention comprises a gun body, a cathode and an anode, characterized in that the arc plasma torch is composed of an anode (1), a cathode (3), a barrel (2) and a rear seat (4), wherein
  • the anode (1) has a hollow annular structure
  • the annular body has an annular cooling groove (1-1)
  • the annular cooling groove (1-1) has a cooling water interface (15)
  • the cathode (3) has a hollow rod structure.
  • the rear seat (4) is a disc body structure, and the center of the disc body has a through hole
  • the anode (1), the barrel (2) and the rear seat (4) are concentrically arranged, the rear end of the barrel (2) is connected to the rear seat (4) to form a gun body, and the anode (1) is connected to the barrel
  • the front end of (2), the annular space of the anode (1) constitutes the spout (16), the inner space of the barrel (2) constitutes the air chamber (14), and the rear seat (4) constitutes the rear closed end of the barrel (2)
  • the front end of the cathode (3) extends into the barrel (2) through a via in the rear seat (4), between the front end of the cathode (3) and the anode (1)
  • a cooling water vaporization hole (1-2) and a steam vent (1-3) are formed on the ring wall between the annular cooling groove (1-1) and the nozzle (16) of the anode (1).
  • the cooling water vaporization hole (1-2) is a circular hole or a square hole or a triangular hole structure, and the cooling water vaporization hole (1-2) is connected to the steam injection groove (1-3), and the steam injection groove (1) -3) is a strip-shaped slit structure; cooling water vaporization holes (1-2) on one side of the annular cooling tank (1-1), cooling water vaporization holes (1-2) and steam injection grooves (1 - 3)
  • the annular cooling tank (1-1) communicates with the space between the nozzles (16), the steam injection grooves (1-3) enter the nozzle (16) in a tangential direction , and the anode (1) has a power terminal (17).
  • the cathode (3) is composed of a cathode rod (3a), a cathode head (3b) and a cathode cap (3c).
  • Composition wherein the cathode rod (3a) is a tubular structure, the inner space of the tube constitutes a cooling chamber (3-4), the cooling chamber (3-4) has a working water interface (3-3), and the front end of the cathode head (3b)
  • the tapered conical surface, the middle and the rear are cylindrical;
  • the cathode head (3b) has vaporization fins (3b-1) on the rear, and the vaporization fins (3b-1) are arranged in a multi-piece annular shape, vaporized
  • the gap between the ribs (3b-1) constitutes a vaporization chamber (3-9), the vaporization fin (3b-1) has a fitting flange (3b-2);
  • the cathode cap (3c) has a fitting flange (3b) -2) Fastened to the wall of the front end of the
  • a cathode base (18) is used instead of a rear seat (4), and a cathode base (18) constitutes a rear closed end of the barrel (2), and the cathode base (18) is
  • the disk body design has a through hole in the center of the disk body, the through hole constitutes a mounting hole of the cathode head (3b) and a cooling cavity (3-4), and the mounting hole of the cathode head (3b) is on one side of the gun body.
  • the cathode cap (3c) fastens the cathode head (3b) on the cathode base (18); the outside of the cathode base (18) has a working water port (3 - 3) and a cathode terminal (22), a working water port (3-3) and the cooling chamber (3-4) are set in the same hole.
  • Water vapor which uses the latent heat of vaporization of water to absorb the heat of the anode body to generate water vapor, and then enters the nozzle (16) in a tangential direction from the steam injection tank (1-3), and the active chemical is ejected from the spray gun; the other enters the cathode ( 3)
  • the cooling chamber (3-4) in the body absorbs the heat of the cathode body, vaporizes it into water vapor in the vaporization chamber (3-9), absorbs the heat of the cathode by using the latent heat of vaporization of the water, and then, the water vapor acts as a plasma spray gun.
  • the working gas is ejected from the vapor ring (3-8) into the discharge zone, ionized, decomposed and activated to become active chemicals of H 2 , H, 0 2 , 0 and H0, from the nozzle of the plasma spray gun (16) spray .
  • water is first used as a coolant for the anode (1) and the cathode (3), and then vaporized into water vapor, and the latent heat of vaporization of the water absorbs the heat of the anode (1) and the cathode (3) to avoid or slow down the anode ( 1) ablation with the cathode (3), using water vapor as the working gas or as the object to be heated, ionized, decomposed and activated by the electric field to become active chemicals, which are sprayed into the gasifier by the plasma spray gun and reacted with charcoal.
  • the chemical reaction produces syngas.
  • a part of the water vapor in the plasma spray gun body acts as a isolating agent or coolant between the gun body and the plasma arc to protect the gun body from being ablated.
  • Yet another arc plasma torch of the present invention is characterized by an anode (1), a barrel (2), a cathode (3) and a cathode base (18), an anode (1), a barrel (2), The cathode (3) and the cathode base (18) are concentrically arranged, the rear end of the barrel (2) is connected to the cathode base (18) to form a gun body, and the anode (1) is connected to the front end of the barrel (2).
  • the inner space of the barrel (2) constitutes a gas chamber (14), the cathode (3) is connected to the cathode base (18), and the space between the cathode (3) and the anode (1) constitutes a discharge space, and the cathode base ( 18) constituting the rear closed end of the barrel (2), wherein: the anode (1) is an annular body structure, the annular space constitutes a spout (16), and the annular body of the anode (1) has vaporized ribs (1-7)
  • the vaporized ribs (1-7) are in a multi-piece manner, and each vaporized rib (1-7) has an annular array centered on the center of the ring, and the space between each vaporized rib (1-7) constitutes a vaporization groove ( 1-6);
  • the barrel (2) is a cylindrical structure with a water-passing hole (25) in the barrel wall of the barrel (2), and a flared space at the front of the barrel (2), flared Space constitutes a ring The groove (1-1
  • a compression coil (20a) or a conductive ring (20b) is disposed in the front flared space of the barrel (2), and the anode (1) is electrically connected to the power source through the compression coil (20a) or the conductive ring (20b);
  • An annular steam collecting chamber (1-8) and a steaming groove (1-3) are disposed between the inner side of the front wall and the side wall of the anode (1), and the vaporizing tank (1-6) is connected to the ring.
  • the steam collecting chamber (1-8), the annular steam collecting chamber (1-8) is connected to the steam spraying tank (1-3), and the steam spraying tank (1-3) is connected to the gas chamber (14) or the spout (16).
  • Another way of the arc plasma torch is to nest an excess piece (23) between the barrel (2) and the cathode base (18), and the excess piece (23) constitutes the outer ring wall of the anode water supply chamber (24). .
  • the two water paths are respectively sent into the plasma spray gun from the cooling water port (15) and the working water port (3-3), wherein the water supply port (15) is sent from the cooling water port (15).
  • Ionized water, deionized water passes through the water hole (25) to the annular cooling tank (1-1), and then enters the vaporization tank (1-6).
  • the heat of the absorption anode (1) is vaporized into water vapor, and then the annular steam is collected.
  • the chamber (1-8) enters the discharge zone by the steam vent (1-3) and is ionized, decomposed and activated into active chemicals of H 2 , H, 0 2 , O and HO from the nozzle of the plasma spray gun (16).
  • the heat is vaporized, it enters the discharge zone through the steam ring (3-8), is ionized, decomposed and activated into active chemicals of H 2 , H, 0 2 , O and HO from the nozzle of the plasma spray gun ( 16) squirting; at the same time, the air or hydrogen or gasifier feedback gas is sent from the interface (19) into the plasma lance as working gas.
  • Gas chamber (14) into the discharge region, is ionized to positive and negative ions, into a plasma arc is discharged from the nozzle of the plasma torch (16); become activated and decomposed, H, 0 2, 0, and H0 of The active chemical is ejected into the gasifier or boiler along with the plasma arc.
  • Yet another arc plasma torch of the present invention is characterized by an anode (1), a barrel (2), a cathode (3) and a cathode base (18), an anode (1), a barrel (2), The cathode (3) and the cathode base (18) are concentrically arranged, the rear end of the barrel (2) is connected to the cathode base (18) to form a gun body, and the anode (1) is connected to the front end of the barrel (2).
  • the inner space of the barrel (2) constitutes a gas chamber (14), the cathode (3) is connected to the cathode base (18), and the space between the cathode (3) and the anode (1) constitutes a discharge space, and the cathode base ( 18)
  • the rear closed end of the barrel (2) wherein: the anode (1) is an annular body structure, the toroidal space constitutes a spout (16), and the annular body of the anode (1) has vaporized ribs (1-7)
  • the vaporized ribs (1-7) are arranged in multiple pieces, and each vaporized rib (1-7) is an annular array centered on the center of the ring, and the space between each vaporized rib (1-7) constitutes a vaporization groove ( 1-6);
  • the barrel (2) consists of a double cylinder structure consisting of an outer cylinder (2a) and an inner cylinder (2b).
  • the inner cylinder (2b) is disposed in the middle section of the outer cylinder (2a), and the outer cylinder (2a) Longer than the inner tube (2b), a part of the air chamber (14) is formed between the outer wall of the inner cylinder (2b) and the inner wall of the outer cylinder (2a), and a water passage hole (25) is provided in the cylinder wall of the outer cylinder (2a), in the barrel (2)
  • the chamber (1-8), the annular steam collecting chamber (1-8) is connected to the air chamber (14) via the vent hole (28); the outer cylinder (2a) of the barrel is connected to the cathode base (18), the cathode base
  • the inner ring wall of the seat (18) constitutes a cathode rod (3a), and an excessive piece (23) is nested between the outer tube (2a) of the barrel and the cathode base (18), and the excess piece (23) constitutes an anode water supply.
  • the outer ring wall of the chamber (24), the anode water supply chamber (24) is connected by a cooling water port (15), and the anode water supply chamber (24) is connected to the annular cooling tank (1-1) through the water passing hole (25), the cathode
  • the rear end of the base (18) has a working water port (3-3), the working water port (3-3) is connected to the cooling chamber of the cathode (3-4);
  • the cathode (3) is a cylindrical structure, the cathode (3) There is a steam ring (3-8) at the front,
  • the cathode (3) has a cooling chamber (3-4) in the cylinder, a vaporized fin (3b-1) on the cylinder of the cathode (3), and a vaporized fin (3b-1) in a multi-piece manner, the vaporized fin (3b-l) is an annular array with the axis of the cathode (3), and the space between each vaporized fin (3b-1) constitutes a vaporization chamber (3-9),
  • the tap water or the middle water or the deionized water is sent into the plasma spray gun through the working water interface (3-3), and the water enters the vaporization chamber through the cooling chamber (3-4) of the cathode (3) -9), after the heat of the absorption cathode head (3b) is vaporized, it enters the discharge zone through the steam ring (3-8), is ionized, decomposed and activated to become an active chemical of H 2 , H, 0 2 , 0 and HO.
  • the deionized water is sent from the cooling water port (15) into the plasma spray gun, and the deionized water passes through the water hole (25) to reach the annular cooling tank (1- 1), then enter the vaporization tank (1-6), the heat of the absorption anode (1) is vaporized, enters the gas chamber (14) through the annular steam collecting chamber (1-8) and the vent hole (28), and then enters the discharge area.
  • An active chemical that is ionized, decomposed, and activated to become H 2 , H, 0 2 , 0, and HO, ejected from the nozzle (16) of the plasma torch; decomposed and activated to become H, 0 2 , 0, and H0
  • the active chemical is ejected into the gasifier or boiler along with the plasma arc.
  • the material selected for the barrel (2) is a high temperature resistant insulating material, including zirconia ceramics, alumina ceramics, quartz glass, etc.; anode (1) and cathode (3) or cathode head (3b) ) Use carbon-free or low-carbon high-temperature resistant metal materials, including tungsten alloy steel, nickel alloy steel, etc.; cathode rod (3a) is made of ordinary metal materials; cathode cap (3c) is made of metal material or High temperature resistant insulation material; the rear seat (4), the cathode base (18) and the drive screw (6) are made of ordinary metal materials.
  • the anode (1) and the cathode (3) are manufactured by a die casting process, and then finished by finishing, or the anode (1) and the cathode (3) are subjected to decomposition processing, and then the respective decomposed components are spliced and combined, and then passed. Finishing is completed.
  • connection between the anode (1), the barrel (2), the rear seat (4) or the cathode base (18) is connected by a screw connection or a flange.
  • the application method of an arc plasma spray gun according to the present invention is characterized in that water is heated by a plasma spray gun and then sent to a gasification furnace as a vaporizer.
  • the process of water in the plasma spray gun is: first, water is used as a plasma.
  • the cathode (3) of the body spray gun and the coolant of the anode (1) are then vaporized into water vapor, and the latent heat of vaporization of the water absorbs the heat of the cathode (3) and the anode (1) to avoid or slow the ablation of the cathode and the anode.
  • the water vapor is used as an operating gas or as a heated object, and is ionized, decomposed, and activated by an electric field to become an active chemical, which is injected into a gasification furnace by a plasma spray gun to chemically react with carbon to form a synthesis gas.
  • a part of the water vapor in the plasma spray gun acts as a isolating agent or coolant between the gun body and the plasma arc to protect the gun body from being ablated; the water vapor is heated to more than 4000 ⁇ in the plasma spray gun to make water
  • the chemical is decomposed into active chemicals of H, 0 2 , 0 and H0.
  • the gasifying agent injected into the gasifier includes active chemicals of H, 0 2 , 0, H0 decomposed by water molecules and undecomposed high temperature water. Steam;
  • the gasifying agent injected into the gasifier by the plasma spray gun also serves as a heat carrying element, and the heat generated by the plasma spray gun enters the gasifier to provide heat to the gasifier.
  • the gasification furnace described in the present method refers to a carbonization gasification device including a coal gasification device, an industrial polymer waste gasification device, waste rubber refining, a domestic garbage gasification device, and a biomass gasification device.
  • Another application method of the arc plasma spray gun of the present invention is characterized in that the plasma spray gun is used as a burner, and the water is decomposed by the plasma spray gun to be converted into the activity of H 2 , H, 0 2 , 0, H0.
  • the chemicals are then injected into a boiler or kiln for reverse reaction combustion to provide the heat energy required for the boiler or furnace.
  • water is used first in the plasma spray gun
  • the cathode (3), the anode (1) coolant, and then vaporized into water vapor, using the latent heat of vaporization of the water to absorb the heat of the cathode (3) and the anode (1), avoiding or slowing the ablation of the cathode and anode, and then water
  • steam is ionized, decomposed and activated by the electric field to become active chemicals
  • water vapor is heated to more than 4200 ⁇ in the plasma spray gun, so that the water molecules are completely decomposed and injected into the boiler by the plasma spray gun.
  • the kiln is subjected to reverse reaction combustion; the active chemical injected into the boiler or kiln by the plasma spray gun also serves as a heat transfer element, and the arc heat carrying the plasma spray gun enters the boiler or the kiln to supply the heat energy required for the boiler or the kiln.
  • the arc plasma spray gun described above When the arc plasma spray gun described above is used in a coal gasification device, a waste biomass gasification device or a combustion device of a boiler, water is successively cooled during the process from water entering the plasma torch to being injected into the gasifier as a gasifying agent.
  • the action of the agent, the action of the working gas, the decomposition of the active chemical, the heat carrier element and the gasification agent, the gasification agent produced by the water carries all the heat energy of the plasma spray gun into the gasifier without energy loss, so that the plasma The efficiency of the body spray gun is close to 100%.
  • the water as a coolant is vaporized to water vapor at the anode and the cathode in situ, so that the anode and the cathode are cooled more quickly and the temperature of the electrode is lowered lower, and the latent heat of vaporization of water is 2257 kj/kg, which is in the cooling mode of the present invention.
  • the cooling endothermic effect of the kilogram of water on the electrode absorbs 2257kj more than the way of circulating the water to cool the electrode. Therefore, the method of the present invention can reduce the temperature of the electrode in operation by 539 ⁇ compared with the conventional cooling mode. More effective protection of the anode and cathode is not easily ablated, and the life of the cathode and anode is extended.
  • the arc plasma spray gun of the present invention is suitable for use in a coal gasification device, an industrial polymer waste gasification device, a waste carbon gasification device for waste rubber refining, a domestic waste gasification device, a biomass gasification device, and a plasma pyrolysis water system. Application on hydrogen plants and boiler combustion devices.
  • the invention has the beneficial effects that: when the invention is applied to a gasification device or used as a burner, the working water acts as a coolant, a working gas, and is heated and decomposed into active chemicals in the plasma spray gun, The heat carrier and the gasifying agent act, and the gasifying agent generated by the water carries all the heat energy converted by the electric energy of the plasma spray gun into the gasifier without energy loss, so that the efficiency of the plasma spray gun is close to 100%, which is higher than the conventional technology.
  • the thermal efficiency is increased by more than 30%; the water as a coolant is vaporized into water vapor at the anode and cathode, so that the anode and the cathode are cooled more quickly and the temperature of the electrode is lowered lower, which can protect the anode and the cathode more effectively. Ablated, it can extend the life of the cathode and anode.
  • the invention can reduce coal resource consumption, improve syngas quality and reduce greenhouse gas emissions; as a gasification measure for domestic garbage, convert domestic garbage into high-quality syngas, in line with production of methanol or dimethyl ether
  • the raw material gas requirements provide support for zero discharge, non-polluting and resource disposal of domestic waste.
  • Figure 1 is a structural view of an arc plasma torch of the present invention
  • Figure 2 is a structural view of another arc plasma torch of the present invention.
  • Figure 3 is an enlarged view of the I area of Figure 1 or Figure 2;
  • Figure 4 is a cross-sectional view taken along the line D-D in the enlarged view of Zone I;
  • Figure 5 is an enlarged view of the II area of Figure 1 or Figure 2;
  • Figure 6 is a cross-sectional view taken along the line E-E in the enlarged view of Zone II;
  • Figure 7 is a cross-sectional view taken along line A-A of Figure 1 or Figure 2;
  • Figure 8 is a cross-sectional view taken along line B-B of Figure 1;
  • Figure 9 is a cross-sectional view taken along line C-C of Figure 1;
  • Figure 10 is structural views of other arc plasma torches of the present invention
  • Figure 13 is a cross-sectional view of the FF of Figure 10 or Figure 11;
  • Figure is a G-G cross-sectional view of Figure 10;
  • Figure 15 is a cross-sectional view taken along line H-H of Figure 10;
  • Figure 16 is a sectional view taken along line J-J of Figure 11 or Figure 12;
  • Figure 17 is a cross-sectional view taken along line K-K of Figure 11;
  • Figure 18 is a cross-sectional view taken along line L-L of Figure 12;
  • Figure 19 is an enlarged view of the crotch region of Figures 10, 11, and 12;
  • Figure 20 is a cross-sectional view taken along the line M-M in the enlarged view of Zone III;
  • Figure 21 is an enlarged view of the IV area of Figures 10, 11, and 12;
  • Figure 22 is a cross-sectional view taken along the line N-N in the enlarged view of the IV region.
  • anode la. anode front jaw, lb. anode back jaw, 1-1. annular cooling groove, 1-2. cooling water vaporization hole, 1 - 3. steam vent, 1-4. ceramic protection Layer, 1-5. Ceramic protective layer, 1-6. Vaporization tank, 1-7. Vaporized ribs, 1-8. Annular collecting chamber; 2. Barrel, 2a. Outer cylinder, 2b. Inner cylinder; Cathode, 3a. Cathode rod, 3b. Cathode head, 3b_l. Vaporization fin, 3b- 2. Mounting flange, 3c. Cathode cap, 3-1. Chute, 3- 2. Drive screw hole, 3- 3 Working water interface, 3-4.
  • the arc plasma torch is mainly composed of an anode (1), a cathode (3), a barrel (2), a rear seat (4), a gas chamber (14) and a protective cover (11).
  • the composition wherein: the anode (1) is a hollow annular structure, the annular space of the annular body constitutes a spout (16), the annular body has an annular cooling groove (1-1), and the annular cooling groove (1-1) has cooling water
  • the interface (15) is connected to the anode (1).
  • the annular wall between the annular cooling tank (1-1) and the nozzle (16) has cooling water vaporization holes (1-2) and steam vents (1-3).
  • the cooling water vaporization hole (1-2) is a circular hole structure, and the six cooling water vaporization holes are arranged in a ring shape, and each group has five cooling water vaporization holes (1-2); the cooling water vaporization hole (1-2)
  • the inlet is in the annular cooling tank (1-1), the outlet is connected to the steam vent (1-3), and the same projected cooling water vaporization hole is connected to the same steam vent; the steam vent (1-3) a strip-shaped slit structure, the gas injection groove (1-3) enters the nozzle (16) in a tangential direction;
  • the cathode (3) is composed of a cathode rod (3a), a cathode head (3b) and a cathode cap (3c), wherein Yin
  • the middle section of the pole (3a) has a tubular structure, the inner space of the tube constitutes a cooling chamber (3-4), the cooling chamber (3-4) has a working water interface (3-3), and the front end of the cathode head (3b) It is
  • the shaft seat (7) is concentric with the rear seat (4); the driving screw (6) is arranged on the shaft seat (7), and the driving screw (6) has a driving thread, an axial limiting collar and an adjusting handle (8) ), the axial limiting collar of the driving screw (6) is installed in the shell of the shaft seat (7), so that the driving screw (6) can only move circumferentially and cannot move axially, and the adjusting handle of the driving screw (6) (8) Extend the rear end of the shaft seat (7), the adjustment opening of the adjusting handle (8) is square, and it is adjusted with the special tool for square hole; the rear rod of the cathode (3) has a sliding slot (3-1) ), there is a drive screw hole (3 - 2) in the rod body, the drive screw hole (3-2) of the cathode (3) is screwed with the drive screw (6), and the chute (3-1) of the cathode (3) is The slide rail (5-1) on the rear frame (5) is fitted with the shaft To the activity; the anode (1)
  • the anode (1) is divided into an anode front jaw (la) and an anode back jaw (lb) for separate processing, and then completed by butt welding, after finishing by cutting, grinding, etc., and then after completion.
  • a zirconia ceramic layer is sprayed on both end faces of the anode (1) for protection and insulation treatment;
  • the cathode is divided into a cathode head (3b) and a cathode cap (3c) for separate processing, and then subjected to precision welding, cutting and grinding. Processing is complete.
  • the arc plasma spray gun works in a transfer arc mode, and the power line connecting members on the rod body of the cathode (3) are respectively connected to the negative pole of the power supply main power source and the negative pole of the arc ignition high frequency power supply, and the power supply wiring on the anode (1)
  • the terminals (17) are respectively connected to the positive pole of the main power supply of the power controller and the anode of the pilot arc high frequency power supply.
  • the cooling water port (15) and the working water port (3-3) are connected to the water supply system and the steam supply system through a 50 cm length ceramic tube. In the working of this embodiment, the steam is used as the working gas when the plasma spray gun is started.
  • the water is replaced by water and the water is split into two into the plasma spray gun, and one of the loops enters the annular cooling tank of the anode (1).
  • (1-1) after absorbing the heat of the anode body, vaporizing into water vapor in the gasification hole (1-2), absorbing the heat of the anode body by using the latent heat of vaporization of the water to generate water vapor, and then from the steam vent (1-3) ) enters the nozzle (16) in a tangential direction, and becomes the active chemical ejected from the spray gun; the other enters the cooling chamber (3-4) in the cathode (3), absorbs the heat of the cathode body, and then in the vaporization chamber (3-9)
  • the vaporization is water vapor, and the latent heat of vaporization of the water absorbs the heat of the cathode.
  • the water vapor is ejected from the gas spraying ring (3-8) into the discharge zone as a working gas of the plasma torch, and is ionized, decomposed and activated into H.
  • the active chemicals of 2 , H, 0 2 , 0 and H0 are ejected from the nozzle (16) of the plasma torch.
  • water is first used as a coolant for the anode (1) and the cathode (3), and then vaporized into water vapor, and the heat of vaporization of the anode (1) and the cathode (3) is absorbed by the latent heat of vaporization of the water to avoid or slow down the anode.
  • the body spray gun is injected into the gasifier to chemically react with charcoal to form syngas.
  • a part of the water vapor in the plasma spray gun body acts as a isolating agent or coolant between the gun body and the plasma arc to protect the gun body from ablation.
  • the pressure of the plasma spray gun is 0. 2 ⁇ 0. 5Mpa, the pressure in the plasma spray gun is generated by water vaporization.
  • the pressure of the supply of the plasma spray gun is 0. 2 ⁇ 0.
  • the input flow rate of water is determined proportionally to the electric input power of the plasma spray gun.
  • the water flow rate is adjusted synchronously according to the ratio of 11 ⁇ water / 2.08 to 2. 91 ⁇ * 11 Electrical input power.
  • the inner hole special tool made of insulating material is used to rotate the drive screw (6) to make the cathode (3) move axially. The distance between the cathode head and the anode in the gun body to increase or decrease the input power of the plasma torch.
  • the arc plasma torch is mainly composed of an anode (1), a cathode head (3b), a cathode cap (3c), a barrel (2) and a cathode base (18).
  • the rear end of the barrel (2) is connected to the cathode base (18) to form a gun body, and the anode (1), the barrel (2) and the cathode base (18) are concentrically arranged, and the anode (1) is connected to the barrel.
  • the front end of (2), the annular space of the anode (1) constitutes the spout (16), the inner space of the barrel (2) constitutes the air chamber (14), and the cathode base (18) constitutes the rear closure of the barrel (2)
  • the cathode head (3b) is disposed in the gun body, and the cathode cap (3c) fastens the cathode head (3b) on the cathode base (18), and the space between the cathode head (3b) and the anode (1) constitutes a discharge.
  • the anode (1) is a hollow annular body structure, the outer side of the annular body has a power supply terminal (17), the annular body has an annular cooling groove (1-1), and the annular cooling groove (1-1) has a cooling water interface.
  • the inner space of the ring body constitutes the spout (16); the ring wall between the annular cooling groove (1-1) and the spout (16)
  • the water vaporization holes (1-2) and the steam injection grooves (1-3) are in the annular cooling grooves (1-1), and the cooling water vaporization holes (1-2)
  • the outlet is connected to the steam venting groove (1-3), and the steam venting groove (1-3) enters the venting port (16) in a tangential direction
  • the cathode pedestal (18) is designed as a disk body, and the disk body has a through hole in the center of the disk
  • the through hole constitutes a mounting hole of the cathode head (3b) and a cooling cavity (3-4), a mounting hole of the cathode head (3b) is on one side of the gun body, and a working water interface is provided on the rear side of the cathode base (18) ( 3-3) and the cathode terminal (22), the working water interface
  • the gap between the vaporization fins (3b-1) constitutes a vaporization chamber (3-9), and the vaporization rib
  • the plate (3b-l) has a mounting flange (3b-2); the cathode cap (3c) fastens the mounting flange (3b-2) to the cathode base (18), and vaporizes the ribs (3b-l) a cooling cavity (3-4) that projects into the cathode base (18)
  • the front end of the cathode head (3b) protrudes from the cathode cap (3c), and the space ring groove between the cathode body (3c) and the cylindrical body of the cathode head (3b) constitutes a steam ring (3-8), a cooling chamber (3)
  • the space of -4) is connected to the steam ring (3-8) through the vaporization chamber (3-9), and the outlet of the steam ring (3-8) is in the gas chamber (14).
  • the arc plasma torch is composed of an anode (1), a barrel (2), a cathode (3) and a cathode base (18), an anode (1), a barrel (2). ), the cathode (3) and the cathode base (18) are concentrically arranged, the rear end of the barrel (2) is connected to the cathode base (18) to form a gun body, and the anode (1) is connected to the barrel (2)
  • the front end, the inner space of the barrel (2) constitutes a gas chamber (14), the cathode (3) is connected to the cathode base (18), and the space between the cathode (3) and the anode (1) constitutes a discharge space, the cathode base
  • the seat (18) constitutes the rear closed end of the barrel (2), wherein: the anode (1) is an annular body structure, the annular space constitutes a spout (16), and the annular body of the anode (1) has a vaporized rib (1) -7),
  • the groove (1-6); the barrel (2) has a cylindrical structure, and has a water-passing hole (25) in the barrel wall of the barrel (2), and has a flared space at the front of the barrel (2). Flared space constitutes an annular cooling groove (1-1);
  • the cathode base (18) is a three-layer annular wall cylinder structure, and the inner ring wall of the cathode base (18) constitutes a cathode rod (3a), and the space between the middle ring wall and the inner ring wall is gas
  • a part of the chamber (14) the space between the middle ring wall and the outer ring wall constitutes an anode water supply chamber (24), the anode water supply chamber (24) has a cooling water port (15), and the anode water supply chamber (24) is connected to the water.
  • the hole (25) is connected to the annular cooling groove (1-1), the air chamber (14) between the middle ring wall and the inner ring wall has a working air connection (19), and the rear end of the cathode base (18) has a working Water interface (3-3), working water port (3-3) connected to the cathode cooling chamber (3-4); cathode terminal (22) at the rear of the cathode base (18); cathode ( 3) It consists of cathode rod (3a), cathode head (3b) and cathode cap (3c).
  • the cathode head (3b) has a cylindrical structure.
  • the cathode head (3b) has a cooling chamber (3-4) in the cylinder.
  • the head (3b) has a vaporized fin (3b-1) on the cylinder, the vaporized fin (3b-1) is in a multi-piece manner, and the vaporized fin (3b-1) has an annular array in the axial center of the cathode (3).
  • each vaporized fin (3b-l) The space between the two forms the vaporization chamber (3-9), and the back of the cathode head (3b) has The mounting flange (3b-2), the cathode cap (3c) fastens the cathode head (3b) to the front end of the cathode rod (3a) through the fitting flange (3b-2), and the front portion of the cathode head (3b)
  • the gap between the cathode caps (3c) constitutes a steam ring (3-8)
  • the vaporization chamber (3-9) communicates with the cooling chamber (3-4), and the vaporization chamber (3-9) passes through the steam ring (3- 8) Connect to the spout (16).
  • a compression coil (20a) in the front flared space of the barrel (2), and the compression coil (20a) is a multi-winding parallel connection, each winding coil is wound on the same annular skeleton, and the anode (1) passes through the compression coil.
  • the vaporization tank (1-6) is connected to the annular steam collecting chamber (1-8), the annular steam collecting chamber (1-8) is connected to the steam spraying tank (1-3), and the steam spraying tank (1-3) is connected to Air chamber (14) or spout (16).
  • the two water paths are respectively sent into the plasma spray gun from the cooling water port (15) and the working water port (3-3), wherein the water supply port (15) is sent from the cooling water port (15).
  • Ionized water, deionized water passes through the water hole (25) to the annular cooling tank (1-1), and then enters the vaporization tank (1-6).
  • the heat of the absorption anode (1) is vaporized into water vapor, and then the annular steam is collected.
  • the chamber (1-8) enters the discharge zone by the steam vent (1-3), is ionized, decomposed and activated into active chemicals of H 2 , H, 0 2 , O and HO, from the nozzle of the plasma spray gun (16 Squirting; tap water or deionized water fed from the working water port (3-3), the water enters the vaporization chamber (3-9) through the cathode cooling chamber (3-4), and absorbs the cathode head ( 3b) The heat is vaporized into water vapor and then enters the discharge zone through the steam ring (3-8), ionized, decomposed and activated to become active chemicals of H 2 , H, 0 2 , O and HO, from the plasma spray gun.
  • the spout (16) is ejected.
  • the gasification feedback gas of the gasifier is sent as the working gas from the interface (19) into the gas chamber (14) in the plasma spray gun, enters the discharge zone, and is ionized into positive ions and The negative ion, which becomes a plasma arc, is ejected from the nozzle (16) of the plasma torch; when the burner device is used in the present embodiment, air is sent as an operating gas from the interface (19) to the gas chamber in the plasma torch (14).
  • the arc plasma torch is composed of an anode (1), a barrel (2), a cathode (3) and a cathode base (18), an anode (1) and a barrel (2).
  • the cathode (3) and the cathode base (18) are concentrically arranged, the rear end of the barrel (2) is connected to the cathode base (18) to form a gun body, and the anode (1) is connected to the barrel (2)
  • the front end, the inner space of the barrel (2) constitutes a gas chamber (14), the cathode (3) is connected to the cathode base (18), and the space between the cathode (3) and the anode (1) constitutes a discharge space, the cathode base
  • the seat (18) constitutes a rear closed end of the barrel (2), wherein: the anode (1) is an annular body structure, the annular space constitutes a spout (16), and the annular body of the anode (1) has a vaporized rib (1) -7
  • the groove (1-6); the barrel (2) is composed of an outer cylinder (2a) and an inner cylinder (2b), and the inner cylinder (2b) is disposed in the middle section of the outer cylinder (2a), and the outer cylinder ( 2a) longer than
  • the cylinder (2b) a portion of the air chamber (14) is formed between the outer wall of the inner cylinder (2b) and the inner wall of the outer cylinder (2a), and a water passage hole (25) is formed in the cylinder wall of the outer cylinder (2a).
  • the front part of the cylinder (2) has a flared space, and the flared space constitutes an annular cooling groove (1-1), and an annular set is formed between the inner side of the barrel wall at the front of the barrel (2) and the side wall of the anode (1).
  • the steam chamber (1-8), the annular steam collecting chamber (1-8) is connected to the gas chamber (14) through the vent hole (28); the outer cylinder (2a) of the barrel is connected to the cathode base (18), the cathode
  • the inner ring wall of the base (18) constitutes a cathode rod (3a), and an excess piece (23) is nested between the outer barrel (2a) and the cathode base (18) of the barrel, and the excess piece (23) constitutes an anode.
  • the outer ring wall of the water supply chamber (24), the anode water supply chamber (24) is connected to the cooling water port (15), and the anode water supply chamber (24) is connected to the annular cooling channel (1-1) by the water passing hole (25).
  • the back end of the cathode base (18) has a working water port (3-3), the working water port (3-3) is connected to the cooling chamber of the cathode (3-4); at the rear of the cathode base (18) Cathode terminal (22) is connected; cathode (3) is connected by cathode rod .
  • the cathode head (3b) has a cooling chamber (3 - 4) in the cylinder
  • the cathode head (3b) has vaporization fins (3b - 1) on the cylinder
  • the vaporization fins (3b - 1) are multi-piece
  • the vaporization fins (3b-1) are in an annular array with the axis of the cathode (3), and the space between the vaporization fins (3b-1) constitutes a vaporization chamber (3-9)
  • the cathode head (3b) The rear part has a fitting flange (3b-2), and the cathode cap (3c) fastens the cathode head (3b) to the front end of the cathode rod (3a) through the fitting flange (3b-2), the cathode head (3b)
  • a compression coil (20a) is arranged in the front flared space of the barrel (2), and the compression coil (20a) is a multi-winding parallel connection, and each winding coil is wound in the same
  • the anode (1) is electrically connected to the power source via a compression coil (20a).
  • the tap water is sent into the plasma spray gun through the working water interface (3-3), and the water enters the vaporization chamber (3-9) through the cooling chamber (3-4) of the cathode.
  • the nozzle (16) of the body spray gun is sprayed into the gasifier; the deionized water is sent from the cooling water interface (15) into the spray gun of the plasma spray gun body, and the deionized water passes through the water passage hole (25) to reach the annular cooling tank (1) -1), then enters the vaporization tank (1-6), and the heat of the absorption anode (1) is vaporized into water vapor, and then enters the gas chamber (14) through the annular steam collecting chamber (1-8) and the vent hole (28).
  • Embodiment 5 This embodiment is a partial change performed on the basis of the fourth embodiment as shown in Fig. 12. The difference from the fourth embodiment is that the cathode base (18) and the cathode rod (3a) are changed.
  • the design where: the front packing box (29), the cathode water supply chamber (26), the hexagonal chute (31) and the rear packing box (32), the front packing box (29) are arranged on the cathode base (18)
  • the cathode water supply chamber (26), the inner hexagonal chute (31) and the rear packing box (32) are arranged coaxially in turn, and the front packing box (29) has a front sealing packing (30) and a front packing cover (35),
  • the outer hexagon is designed with the inner side as a thread
  • the rear part of the cathode rod (3a) extends through the cathode water supply chamber (26) into the hexagonal chute (31), and the middle of the cathode rod (3a) is in the cathode water supply chamber (26).
  • the cathode water supply chamber (26) with a working water port (3-3) access the cathode water supply chamber (26) through the through hole (27) is connected to the cathode cooling chamber (3-4);
  • the rear packing box (32) of the cathode base (18) has a driving screw (6) passing through, and the external thread of the driving screw (6) is connected to the cathode rod ( 3a)
  • the internal thread of the rear part, the screw (6) has a screw adjusting handle (8) at the rear end of the driving screw (6).
  • the driving screw (6) When working, the driving screw (6) is rotated to move the cathode rod (3a) back and forth, thereby driving the cathode head for telescopic movement. . Further, this embodiment replaces the compression coil (20a) with a conductive ring (20b), and changes the material of the cathode cap (3c) to a ceramic material. In this embodiment, during operation, the driving screw (6) is rotated to move the cathode (3) axially and telescopically, thereby adjusting the distance between the cathode head and the anode in the gun body, thereby realizing the mechanical adjustment of the plasma.
  • the output power of the gun increases or decreases the distance between the cathode head and the anode in the gun body
  • the output power of the plasma torch increases or decreases.
  • the spray gun is elongated.
  • the internal arc increases the residence time of the working gas in the spray gun, thereby increasing the heating temperature.
  • Embodiment 6 an arc plasma spray gun is applied to a gasification furnace device, and water is heated by a plasma spray gun and then sent to a gasification furnace as a vaporizer.
  • the process of water in the plasma spray gun is as follows: Water acts as the cathode (3) of the plasma spray gun, the coolant of the anode (1), and then vaporizes into water vapor.
  • the latent heat of vaporization of the water absorbs the heat of the cathode (3) and the anode (1), avoiding or slowing down the cathode and anode.
  • the plasma torch of this embodiment is composed of a gun body, an anode and a cathode, the cathode is inside the gun body, the space between the head and the anode of the cathode is a discharge area, the central circular hole of the anode is a spout, and the anode body is cooled.
  • the anode cooling chamber has a porous vaporization hole on the wall of the nozzle, the cathode has a cooling cavity in the body, the head of the cathode has a multi-rib design, the fin has a vaporization function, and the space of the cathode cooling cavity passes through the cathode head fin The pores are connected to the discharge region.
  • the specific operation flow of this embodiment is as follows: firstly, water vapor or other gas is used as the working gas when the plasma spray gun is started, and after the arc is normally worked, water is used instead of water vapor or other gas to enter the plasma spray gun, wherein After entering the cooling cavity of the anode body, absorbing the heat of the anode body, vaporizing the vaporization hole of the anode into water vapor, absorbing the heat of the anode body by using the latent heat of vaporization of the water, and then ejecting from the nozzle as a gasifying agent into the vaporization furnace; The other way into the cooling cavity of the cathode body, after absorbing the heat of the cathode body, the porous vaporization at the cathode head is water vapor, and the latent heat of vaporization of the water absorbs the heat of the cathode, and then the water vapor is used as the working gas of the plasma spray gun.
  • the discharge region is ionized into positive ions and negative ions to become a plasma arc, which is ejected from the nozzle into the gasifier.
  • the water supply pressure in the plasma spray gun is 0. 2 ⁇ 0. 5Mpa, in the plasma spray gun, in the plasma spray gun
  • the pressure is generated by water vaporization; according to the ratio of 1kg (water) / 2. 9kw ⁇ h, the water flow rate and the electric input power of the plasma spray gun are synchronously adjusted, and the water vapor generated by the water vaporization is heated to 4200 ° C to decompose the water molecules.
  • the active chemicals of H 2 , H, 0 2 , 0 and H0 are then injected into a gasifier for gasification, and chemically reacted with carbon in the furnace to form hydrogen-rich synthesis with hydrogen and carbon monoxide as main components.
  • Gas; the gasifying agent injected into the gasifier by the plasma spray gun includes 3 ⁇ 4, H, 0 2 , 0, H0 active chemicals decomposed by water molecules and undecomposed high temperature water vapor; plasma spray gun is injected into the gasifier
  • the gasifying agent also serves as a heat carrying element, and the heat generated by the plasma torch enters the gasifier to supply heat to the gasifier. At the same time, the gasifying agent reacts with the char in the furnace to generate syngas.
  • the coal gasification device is designed as a three-stage fluidized bed gasification furnace, which has a suspension preheating section, a turbulent pyrolysis section and a bubbling gasification section, and a plasma.
  • the body spray gun is placed on the furnace wall of the bubbling gasification section.
  • the anode cooling chamber and the cathode cooling chamber of the plasma spray gun respectively have a water inlet interface, and the anode and the cathode respectively have a power interface, and the inlet ports on the anode cooling chamber and the cathode cooling chamber are respectively connected to the insulating isolation tube having a length of more than 20 cm.
  • Water supply system the plasma spray gun works in the transfer arc mode, the cathode power supply interface of the plasma spray gun is connected to the negative electrode port of the plasma controller power supply, and the anode power supply interface on the plasma spray gun is respectively connected to the arc ignition power supply of the plasma controller power supply. Port and mains positive port.
  • pulverized coal is used as the gasification raw material.
  • the coal gasification device is designed as a two-stage fixed bed gasification furnace, which has a pyrolysis section and a gasification section.
  • the plasma spray gun is disposed on the furnace wall of the gasification section, the plasma spray gun operates in a non-transfer arc mode, and the coke in the gasification section of the furnace is used as the main anode, and the anode on the plasma spray gun is the auxiliary anode, on the plasma spray gun.
  • the cathode power interface is connected to the negative port of the plasma controller power supply, and the power supply interface of the auxiliary anode of the plasma torch is connected to the arc of the plasma controller power supply
  • the source port, the main power supply of the plasma controller power supply is connected to the main power port of the gasifier, and the main power port of the gasifier is in contact with the coke in the furnace through the electrical contact. When the gasifier is running, the coal is from the plasma.
  • the top of the gasifier is fed into the furnace, dried and pyrolyzed in the pyrolysis section of the furnace, and the volatiles are released to become coke into the gasification section. At the same time, 60-85% of the weight of the coal is fed into the water.
  • the plasma spray gun is heated to above 4000 °C, and the generated water vapor is ionized, decomposed and activated by the electric field to become active chemicals of H, 0 2 , 0, H0, and then these active chemicals and undecomposed high temperature. Water vapor is injected into the gasifier by a plasma spray gun to chemically react with coke to form a hydrogen-rich synthesis gas containing hydrogen and carbon monoxide as main components.
  • This embodiment is used in industrial polymer waste gasification equipment or waste rubber refining. Carbon residue
  • the plasma torch is placed in the lower part of the gasification device, the plasma torch operates in the transfer arc mode, and the cathode power port on the plasma torch is connected to the negative port of the plasma controller power supply, on the plasma torch.
  • the anode power ports are respectively connected to the arcing power port of the plasma controller power supply and the main power positive port.
  • the gasifier is in operation, the residual carbon of industrial polymer waste or waste rubber refining is used as the gasification raw material, and at the same time, 50 ⁇ 70% of the weight of the raw material is sent to the plasma spray gun to be heated to above 400 CTC, and the generated steam is generated.
  • the gasification furnace is designed as a fixed bed gasification furnace, and the drying section, the pyrolysis section and the gasification section are sequentially arranged from top to bottom, and the plasma spray gun is set in the gasification.
  • the plasma spray gun works in a non-transfer arc mode, using the waste charcoal in the furnace as the main anode, the anode on the plasma spray gun as the auxiliary anode, and the cathode power supply interface on the plasma spray gun is connected to the plasma controller.
  • the negative port of the power supply, the power supply interface of the auxiliary anode of the plasma torch is connected to the arcing power port of the plasma controller power supply, and the main power supply of the plasma controller power supply is connected to the main power port of the gasifier, the main gasifier
  • the power port is in contact with the waste charcoal in the furnace through electrical contacts.
  • the garbage materials are sent into the furnace from the top of the plasma gasification furnace, and are sequentially dried and pyrolyzed in the furnace through the drying section and the pyrolysis section, and then become garbage char into the gasification section.
  • 50 ⁇ 60% of the water per ton of dry-based domestic waste is sent to the plasma spray gun and heated to above 4000 °C.
  • the generated water vapor is ionized, decomposed and activated by the electric field to become H 2 , H, 0. 2 , 0, H0 active chemicals, and then these active chemicals and undecomposed high-temperature steam are sprayed into the gasifier by a plasma spray gun to chemically react with the waste carbon to form hydrogen and carbon monoxide as main components.
  • biomass includes agricultural waste, forestry waste, wood processing waste and energy plants.
  • Example 7 This Example after the arc plasma torch applications as a burner, a plasma torch water by thermal decomposition, is converted to H 2, H, 0 2, 0, HO active chemicals, and then into the boiler or The kiln is subjected to reverse reaction combustion to supply the heat energy required for the boiler or the kiln; wherein: the water is first used as a coolant for the cathode (3) and the anode (1) in the plasma lance, and then vaporized into water vapor, which is vaporized by water.
  • the latent heat absorbs the heat of the cathode (3) and the anode (1), avoids or slows the ablation of the cathode and the anode, and then uses water vapor as a working gas or a subject of heating decomposition, which is ionized, decomposed and activated by the electric field to become an active chemical;
  • the steam is heated to above 4200 ° C in the plasma spray gun to completely decompose the water molecules, and is injected into the boiler or kiln by the plasma spray gun for reverse reaction combustion;
  • the active chemical injected into the boiler or furnace by the plasma spray gun is also As a heat carrier element, the arc heat carrying the plasma torch enters the boiler or furnace to provide the heat energy required for the boiler or furnace.
  • the plasma spray gun of this embodiment operates in a transfer arc mode, the cathode power supply interface of the plasma spray gun is connected to the negative electrode port of the plasma controller power supply, and the anode power supply interface on the plasma spray gun is respectively connected to the arc ignition of the plasma controller power supply.
  • the power port and the main power positive port; the cooling water port and the working water port are respectively connected to the water supply system through an insulating isolation pipe having a length of more than 20 cm, and when running, the air is sent as working gas into the air chamber in the plasma spray gun, and then enters The discharge region is ionized into positive ions and negative ions to become a plasma arc, which is ejected from the nozzle of the plasma spray gun; meanwhile, the deionized water is sent to the anode in the plasma spray gun to absorb the heat of the anode and vaporize into water vapor.
  • H, 0 2 , 0 and H0 active chemicals of H, 0 2 , 0 and H0, which are ejected from the nozzle of the plasma spray gun; meanwhile, the tap water is fed into the cathode of the plasma torch, and the cathode is absorbed. Heat, vaporizes into water vapor, then enters the discharge zone, Ionization, decomposition and become activated H 2, H, 0 2, 0 , and H0 is the active chemical was ejected from the plasma torch nozzle (16). Active chemical that is decomposed and activated into H 2 , H, 0 2 , 0, and H0, with plasma The arc is ejected together into the furnace of the boiler or kiln.
  • the anode is made of stainless steel
  • the cathode head is made of stainless steel or copper embedded tungsten rod material
  • the barrel is made of alumina ceramic material
  • the cathode base is made of stainless steel material
  • the ratio of the aperture of the anode nozzle to the length of the hole is 0. 8 ⁇ 3. 5, preferably 1. 5 ⁇ 2
  • the diameter of the front end surface of the cathode head is less than or equal to the aperture of the nozzle
  • the minimum distance between the cathode and the anode is not less than 5 mm
  • the plasma spray gun is mounted on the bracket by the anchoring method Use
  • the water supply system is connected to the insulating isolation tube between the plasma spray guns using a glass tube or a ceramic tube.

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Inorganic Chemistry (AREA)
  • Plasma Technology (AREA)

Abstract

An electric arc plasma torch and an application method thereof. The torch comprises a cathode, an anode, a torch barrel, and a rear base. The rear end of the torch barrel is connected to the rear base forming a torch body; the cathode is connected to the front end of the torch barrel wherein an annular space forms a torch nozzle; a space in the torch barrel forms a gas chamber; the rear base forms a closed end at the rear of the torch barrel; the front end of the anode extends into the torch barrel via a through hole on the rear base, a space between the front end of the anode and of the cathode forms an electrical discharge space; the rear portion of the anode body is outside of the torch body; a service water interface is connected from the outside of the torch body into a cooling chamber of the anode. The application method is as follows: using water as a coolant of the anode and of the cathode of the arc plasma torch, then vaporizing the water into water vapor, using the vaporization latent heat to absorb heat from the anode and the cathode, avoiding or slowing anode and cathode ablation; then using the water vapor as a service gas or an object to be heated, forming an activated chemical by means of electric field ionization, decomposition, and activation, and spraying into a gasification chamber to have a chemical reaction with carbon forming synthesized gas.

Description

电弧等离子体喷枪及应用方法 技术领域  Arc plasma spray gun and application method
本发明涉及电加热设备, 特别是涉及到一种等离子体加热设备。  This invention relates to electrical heating apparatus, and more particularly to a plasma heating apparatus.
背景技术 Background technique
当前, 等离子技术已得到广泛的应用, 工业上应用于等离子点火、 等离子喷涂、 金属冶 炼、 等离子加热制造纳米材料、 切割、 垃圾焚烧和废物处理等。 近几年来, 利用等离子体处 理危险有害的废弃物和生活垃圾的技术发展很快, 等离子体的处理方式和一般的焚烧方式大 不一样, 等离子体是在电离层或放电现象下所形成的一种状态, 伴随着放电现象将会生成激 发原子、 激发分子、 离解原子、 游离原子团、 原子或分子离子群的活性化学物以及它们与其 它的化学物碰撞而引起的反应。 在等离子体发生器中, 放电作用使得工作气分子失去外层电 子而形成离子状态, 经相互碰撞而产生高温, 温度可达几万度以上。 等离子体加热的方法还 有: 欧姆加热, 它是利用等离子体的阻抗来加热的; 磁压缩加热, 外磁场加到等离子体上会 对它产生压缩作用, 因而引起升温, 这种方法使在已加热的等离子体上可使它继续升温; 中 性原子注入法加热, 将高能中性原子注入磁场中获得高温; 利用等离子体中存在静波、 等离 子体波、 磁声波、 磁流体力学波和电磁波的不稳定性质来加温; 还有磁泵加热和离子回旋共 振波加热; 利用激光束、 强的高能粒子束、 微波辐射和利用激震波产生等离子体加热, 因此, 等离子体火炬的中心温度可高达摄氏 5万度以上, 火炬边缘温度也可达到 3千度以上, 被处 理的垃圾废物受到高温高压的等离子体冲击时, 其分子、原子将会重新组合而生成新的物质, 从而使有害物质变为无害物质。  At present, plasma technology has been widely used in industrial applications such as plasma ignition, plasma spraying, metal smelting, plasma heating to manufacture nanomaterials, cutting, waste incineration and waste treatment. In recent years, the technology of using plasma to treat hazardous and harmful wastes and domestic garbage has developed rapidly. The treatment of plasma is very different from the general method of incineration. The plasma is formed under the ionosphere or discharge phenomenon. The state, along with the discharge phenomenon, will generate reactive chemicals for excited atoms, excited molecules, dissociated atoms, free radicals, atomic or molecular ion groups, and reactions caused by their collision with other chemicals. In the plasma generator, the discharge action causes the working gas molecules to lose the outer layer electrons to form an ion state, which collides with each other to generate a high temperature, and the temperature can reach tens of thousands of degrees or more. The method of plasma heating is also: ohmic heating, which is heated by the impedance of the plasma; magnetic compression heating, the external magnetic field is applied to the plasma to compress it, thereby causing temperature rise, and this method The heated plasma can continue to heat up; neutral atomic injection heating, high-energy neutral atoms are injected into the magnetic field to obtain high temperature; using static waves, plasma waves, magnetoacoustic waves, magnetohydrodynamic waves and electromagnetic waves in the plasma Instability to warm; magnetic pump heating and ion cyclotron resonance wave heating; using laser beam, strong high-energy particle beam, microwave radiation and plasma heating using shock waves, so the center temperature of the plasma torch can be as high Above 50,000 degrees Celsius, the torch edge temperature can reach more than 3 thousand degrees. When the treated garbage waste is subjected to high temperature and high pressure plasma, its molecules and atoms will be recombined to form new substances, thus making harmful substances change. It is harmless.
当前, 常规煤气化装置中使用的气化剂为水蒸汽 +空气或水蒸汽 +氧气, 在气化炉工作时, 直接把水蒸汽 +空气或水蒸汽 +氧气送入气化炉, 使水蒸汽与炭发生造气反应生成合成气, 其 反应为吸热反应, 需要由空气或氧气与炭发生氧化反应为其提供热量, 这种气化方式的气化 率仅为 70%左右, 这将增加煤炭资源消耗, 同时, 合成气中产生大量的二氧化碳废气, 不仅 影响到合成气的品质, 而且使后级生产中排放大量的温室气体。 如利用等离子体喷枪把水蒸 汽气化剂加热分解后再喷入气化炉内与焦炭进行化学反应, 所发生的反应是放热反应, 可以 为气化炉提供原料烘干和热解所需的热量, 从而使气化炉不需输入空气或氧气, 生产的合成 气中氢气的分数比例高, 废气的含量低, 当用作生产甲醇的原料气时, 生产每吨甲醇比常规 技术减少煤耗 40%左右、 减排二氧化碳 45%左右。  At present, the gasification agent used in the conventional coal gasification unit is water vapor + air or water vapor + oxygen. When the gasifier is working, water vapor + air or steam + oxygen is directly sent to the gasifier to make water vapor. Syngas is reacted with charcoal to form syngas, and the reaction is endothermic. It needs to be heated by air or oxygen and carbon to provide heat. The gasification rate of this gasification method is only about 70%, which will increase. The consumption of coal resources, at the same time, the production of a large amount of carbon dioxide waste gas in the syngas, not only affects the quality of the syngas, but also emits a large amount of greenhouse gases in the post-production. For example, a plasma spray gun is used to heat-decompose the steam gasification agent and then spray it into the gasifier for chemical reaction with the coke. The reaction occurs is an exothermic reaction, which can provide the gasifier with the raw material for drying and pyrolysis. The heat so that the gasifier does not need to input air or oxygen, the proportion of hydrogen in the produced syngas is high, and the content of exhaust gas is low. When used as raw material gas for producing methanol, the production of methanol per ton reduces the coal consumption compared with conventional technology. About 40%, reducing carbon dioxide emissions by about 45%.
生活垃圾由于热值低, 化学成分中的固定炭含量少, 如用常规的水蒸汽、 空气或氧气作 气化剂来气化生活垃圾, 水蒸汽与垃圾炭反应生成合成气所进行的是吸热反应, 将会消耗气 化炉的热量, 气化炉需要输入空气或氧气, 并且消耗燃料, 使得合成气中废气含量高, 所得 到的合成气中有用成分相当低, 几乎是废气, 达不到化工原料的应用要求。 已有研究把等离 子体技术应用在生活垃圾气化领域, 利用等离子体喷枪把水蒸汽加热到 400(TC以上, 使水分 子分解为氢、 氧的活性化学物喷入气化炉, 与垃圾炭进行化学反应, 所进行的是放热反应, 可以为气化炉提供原料烘干和热解所需的热量, 从而使气化炉不需输入空气或氧气, 使生活 垃圾转化的合成气品质好, 达到化工原料的要求, 合成气再通过后级设备生产甲醇或二甲醚, 实现零排放处理生活垃圾, 同时把垃圾废物转化为人类需要的化工原料。 因此, 利用等离子 体喷枪把水蒸汽加热分解后喷入气化炉和把水蒸汽直接送入气化炉的效果是大不一样的, 如 要将生活垃圾气化的合成气成为有用之材, 应优选等离子体加热分解水蒸汽作为气化剂的气 化技术。 Domestic garbage has low calorific value and low fixed carbon content in chemical components. For example, conventional steam, air or oxygen is used as a gasifying agent to gasify domestic garbage. Water vapor reacts with waste carbon to form syngas. The thermal reaction will consume the heat of the gasifier. The gasifier needs to input air or oxygen, and consume fuel, so that the exhaust gas content in the syngas is high, and the useful component in the obtained syngas is quite low, almost exhaust gas. To the application requirements of chemical raw materials. In recent years, plasma technology has been applied to the field of domestic waste gasification. The plasma spray gun is used to heat water vapor to 400 (TC or more, and the active chemicals that decompose water molecules into hydrogen and oxygen are injected into the gasifier, and the waste charcoal. Carry out a chemical reaction, which is an exothermic reaction. The gasification furnace can be provided with the heat required for drying and pyrolysis of the raw materials, so that the gasification furnace does not need to input air or oxygen, so that the quality of the synthesis gas converted by the domestic garbage is good, and the requirements of the chemical raw materials are met, and after the synthesis gas is passed through The equipment produces methanol or dimethyl ether to achieve zero-emission treatment of domestic waste, and at the same time converts waste into chemical raw materials needed by humans. Therefore, the effect of using a plasma spray gun to heat-decompose water vapor and then spray it into a gasifier and directly feed water vapor into the gasifier is very different. For example, a syngas that vaporizes domestic waste becomes a useful material. A gasification technique in which plasma is used to decompose water vapor as a gasifying agent should be preferred.
等离子热解水制氢技术是最近几年提出来的水制氢候选技术之一, 因为水是一种相当稳 定的物质,在常压条件下,温度在 2000K时水分子几乎不分解, 2500K时有 25%的水发生分解, 当温度达到 4200K时, 水分子将全部分解为氢气、 氢、 氧气、 氧和氢氧原子团, 但一般的加 热方式难以达到这么高的温度, 而使用等离子体喷枪则很容易做到。  Plasma pyrolysis water hydrogen production technology is one of the candidate technologies for water hydrogen production proposed in recent years. Because water is a fairly stable substance, under normal pressure conditions, water molecules hardly decompose at 2000K, 2500K. 25% of the water is decomposed. When the temperature reaches 4200K, the water molecules will be completely decomposed into hydrogen, hydrogen, oxygen, oxygen and hydrogen oxygen groups, but the general heating method is difficult to reach such a high temperature, and the plasma spray gun is used. It's easy to do.
用等离子体喷枪加热分解水蒸汽做气化剂是煤气化领域或生活垃圾处置领域的首选, 但 现有的等离子体喷枪为了防止电极被烧蚀, 采用循环水冷却电极的方式来保护电极, 其中, 循环冷却水将带走至少 30%的热能, 使得等离子体喷枪的效率只在 70%左右。现有的等离子体 喷枪存在效率不高和电极易被烧蚀的缺点。  The use of a plasma spray gun to heat the decomposed water vapor to make the gasification agent is the first choice in the field of coal gasification or domestic waste disposal. However, in order to prevent the electrode from being ablated, the existing plasma spray gun uses a circulating water to cool the electrode to protect the electrode. The circulating cooling water will carry away at least 30% of the heat, making the efficiency of the plasma spray gun only about 70%. Existing plasma spray guns have the disadvantages of inefficient efficiency and easy electrode ablation.
发明内容 Summary of the invention
本发明的目的是要克服现有等离子体喷枪存在的效率不高和电极易被烧蚀的缺点, 设计 制造一种效率高和电极不易烧蚀的电弧等离子体喷枪, 用于煤气化装置、 垃圾生物质气化装 置、 热解水制氢装置或燃烧器, 克服直接使用水蒸汽作为气化剂所存在的气化率低、 煤炭资 源消耗量大、 排放的温室气体多及生产的合成气品质不高的缺点, 以降低煤炭资源消耗和减 排温室气体。  The object of the present invention is to overcome the shortcomings of the prior art plasma spray gun and the disadvantage that the electrode is easily ablated, and design and manufacture an arc plasma spray gun with high efficiency and easy ablation of the electrode, which is used for a coal gasification device. Waste biomass gasification unit, pyrolysis water hydrogen production unit or burner, overcoming the direct use of water vapor as a gasifying agent, low gasification rate, large consumption of coal resources, emission of greenhouse gases and production of syngas The disadvantage of low quality is to reduce coal resource consumption and reduce greenhouse gas emissions.
本发明的一种电弧等离子体喷枪, 包括枪体、 阴极和阳极, 其特征是电弧等离子体喷枪 由阳极 (1 )、 阴极 (3)、 枪筒 (2) 和后座 (4) 组成, 其中, 阳极 (1 ) 为中空环形体结构, 环形体内有环形冷却槽 (1-1 ), 环形冷却槽 (1-1 ) 有冷却水接口 (15) 接入; 阴极 (3) 为 中空棒体结构, 棒体内有冷却腔(3-4), 冷却腔(3-4)有工作水接口 (3-3)接入; 后座(4) 为圆盘体结构, 圆盘体的中心有过孔; 阳极 (1 )、 枪筒 (2 ) 和后座 (4 ) 同轴心设置, 枪 筒 (2) 的后端连接在后座 (4) 上构成枪体, 阳极 (1 ) 连接在枪筒 (2) 的前端, 阳极 (1 ) 的环心空间构成喷口 (16), 枪筒 (2) 的内空间构成气室 (14), 后座 (4)构成枪筒 (2) 的 后封闭端; 阴极 (3 ) 的前端通过后座 (4) 上的过孔伸入到枪筒 (2) 内, 阴极 (3) 的前端 与阳极(1 )之间的空间形成放电空间; 阴极(3)的后部棒体在枪体之外, 工作水接口 (3-3) 由枪体外接入阴极 (3) 的冷却腔 (3-4)。  An arc plasma torch of the present invention comprises a gun body, a cathode and an anode, characterized in that the arc plasma torch is composed of an anode (1), a cathode (3), a barrel (2) and a rear seat (4), wherein The anode (1) has a hollow annular structure, the annular body has an annular cooling groove (1-1), the annular cooling groove (1-1) has a cooling water interface (15), and the cathode (3) has a hollow rod structure. There is a cooling chamber (3-4) in the rod body, and a working water port (3-3) in the cooling chamber (3-4); the rear seat (4) is a disc body structure, and the center of the disc body has a through hole The anode (1), the barrel (2) and the rear seat (4) are concentrically arranged, the rear end of the barrel (2) is connected to the rear seat (4) to form a gun body, and the anode (1) is connected to the barrel The front end of (2), the annular space of the anode (1) constitutes the spout (16), the inner space of the barrel (2) constitutes the air chamber (14), and the rear seat (4) constitutes the rear closed end of the barrel (2) The front end of the cathode (3) extends into the barrel (2) through a via in the rear seat (4), between the front end of the cathode (3) and the anode (1) A discharge space formed between; a cathode (3) of the rear portion of the rod outside the body of the gun, the working water interface (3-3) by a cooling chamber access gun vitro (3-4) a cathode (3).
上述的电弧等离子体喷枪中, 阳极 (1 ) 的环形冷却槽 (1-1 ) 与喷口 (16 ) 之间的环壁 上有冷却水汽化孔 (1-2) 和喷汽槽 (1-3 ), 其中, 冷却水汽化孔 (1-2) 为圆孔或方孔或三 角形孔结构, 冷却水汽化孔(1-2)连通到喷汽槽(1-3)上, 喷汽槽(1-3 )为条形缝隙结构; 冷却水汽化孔 (1-2 ) 在环形冷却槽 (1-1 ) 的一侧, 冷却水汽化孔 (1-2 ) 和喷汽槽 (1 - 3) 使环形冷却槽 (1-1 ) 与喷口 (16) 之间的空间进行连通, 喷汽槽 (1-3) 以切线方向进入喷 口 (16); 阳极 (1 ) 上有电源接线端 (17)。 In the arc plasma torch described above, a cooling water vaporization hole (1-2) and a steam vent (1-3) are formed on the ring wall between the annular cooling groove (1-1) and the nozzle (16) of the anode (1). ), wherein the cooling water vaporization hole (1-2) is a circular hole or a square hole or a triangular hole structure, and the cooling water vaporization hole (1-2) is connected to the steam injection groove (1-3), and the steam injection groove (1) -3) is a strip-shaped slit structure; cooling water vaporization holes (1-2) on one side of the annular cooling tank (1-1), cooling water vaporization holes (1-2) and steam injection grooves (1 - 3) The annular cooling tank (1-1) communicates with the space between the nozzles (16), the steam injection grooves (1-3) enter the nozzle (16) in a tangential direction , and the anode (1) has a power terminal (17).
上述的电弧等离子体喷枪中, 阴极 (3) 由阴极杆 (3a)、 阴极头 (3b) 和阴极帽 (3c ) 组成, 其中, 阴极杆 (3a) 为管状结构, 管内空间构成冷却腔(3-4), 冷却腔 (3-4) 有工作 水接口(3-3)接入; 阴极头(3b)的前端为渐缩的圆锥面, 中部和后部为圆柱体; 阴极头(3b) 的后部上有汽化肋片 (3b- 1 ), 汽化肋片 (3b- 1 ) 为多片方式环形设置, 汽化肋片 (3b-l )之 间的空隙构成汽化腔 (3-9), 汽化肋片 (3b- 1 ) 上有装配凸缘 (3b-2); 阴极帽 (3c )把装配 凸缘 (3b-2) 紧固在阴极杆 (3a)前端的筒壁上, 阴极头 (3b) 的前端伸出阴极帽 (3c), 阴 极帽 (3c) 与阴极头 (3b)之间的环槽空间构成喷汽环 (3-8 ), 冷却腔 (3-4) 的空间通过汽 化腔 (3-9) 连通到喷汽环 (3-8), 喷汽环 (3-8 ) 的出口在气室 (14)。 In the above arc plasma torch, the cathode (3) is composed of a cathode rod (3a), a cathode head (3b) and a cathode cap (3c). Composition, wherein the cathode rod (3a) is a tubular structure, the inner space of the tube constitutes a cooling chamber (3-4), the cooling chamber (3-4) has a working water interface (3-3), and the front end of the cathode head (3b) The tapered conical surface, the middle and the rear are cylindrical; the cathode head (3b) has vaporization fins (3b-1) on the rear, and the vaporization fins (3b-1) are arranged in a multi-piece annular shape, vaporized The gap between the ribs (3b-1) constitutes a vaporization chamber (3-9), the vaporization fin (3b-1) has a fitting flange (3b-2); the cathode cap (3c) has a fitting flange (3b) -2) Fastened to the wall of the front end of the cathode rod (3a), the front end of the cathode head (3b) protrudes from the cathode cap (3c), and the annular groove space between the cathode cap (3c) and the cathode head (3b) The steam ring (3-8), the space of the cooling chamber (3-4) is connected to the steam ring (3-8) through the vaporization chamber (3-9), and the outlet of the steam ring (3-8) is in the gas chamber. (14).
本发明的又一种电弧等离子体喷枪, 是用阴极基座 (18 )替代后座 (4), 阴极基座(18) 构成枪筒(2) 的后封闭端, 阴极基座 (18) 为圆盘体设计, 圆盘体的圆心上有过孔, 过孔构 成阴极头 (3b) 的安装孔和冷却腔 (3-4), 阴极头 (3b) 的安装孔在枪体内的一侧, 阴极 帽(3c)把阴极头(3b )紧固在阴极基座(18 )上; 阴极基座(18 )的外侧有工作水接口(3 - 3) 和阴极接线端 (22), 工作水接口 (3-3) 和冷却腔 (3-4) 同孔设置。  In another arc plasma torch of the present invention, a cathode base (18) is used instead of a rear seat (4), and a cathode base (18) constitutes a rear closed end of the barrel (2), and the cathode base (18) is The disk body design has a through hole in the center of the disk body, the through hole constitutes a mounting hole of the cathode head (3b) and a cooling cavity (3-4), and the mounting hole of the cathode head (3b) is on one side of the gun body. The cathode cap (3c) fastens the cathode head (3b) on the cathode base (18); the outside of the cathode base (18) has a working water port (3 - 3) and a cathode terminal (22), a working water port (3-3) and the cooling chamber (3-4) are set in the same hole.
上述二种电弧等离子体喷枪工作时, 先用水蒸汽或其它或空气或氢气或气化炉反馈气作 为等离子体喷枪启动时的工作气, 拉出电弧正常工作后, 再用水替代水蒸汽或空气或氢气或 气化炉反馈气分二路进入等离子体喷枪, 其中一路进入阳极(1 ) 的环形冷却槽(1-1 ), 吸收 阳极体的热量后, 在气化孔(1-2)汽化为水蒸汽, 利用水的汽化潜热吸收阳极体的热量产生 水蒸汽, 然后从喷汽槽 (1-3) 以切线方向进入喷口 (16), 成为活性化学物从喷枪喷出; 另 一路进入阴极 (3) 体内的冷却腔 (3-4), 吸收阴极体的热量后, 在汽化腔 (3-9) 汽化为水 蒸汽, 利用水的汽化潜热吸收阴极的热量, 然后, 水蒸汽作为等离子体喷枪的工作气体从喷 汽环 (3-8) 喷出进入放电区, 被电离、 分解和活化成为 H2、 H、 02、 0和 H0的活性化学物, 从等离子体喷枪的喷口 (16) 喷出。 上述过程中: 先使水作为阳极 (1 ) 和阴极 (3) 的冷却 剂, 然后汽化为水蒸汽, 利用水的汽化潜热吸收阳极 (1 ) 和阴极 (3) 的热量, 避免或减缓 阳极 (1 ) 和阴极 (3) 的烧蚀, 再把水蒸汽作为工作气利用或作为被加热对象, 经过电场电 离、 分解和活化成为活性化学物, 由等离子体喷枪喷入气化炉内与炭进行化学反应生成合成 气。 等离子体喷枪工作时, 在等离子体喷枪枪体内的一部分水蒸汽作为枪体与等离子体电弧 之间的隔离剂或冷却剂, 保护枪体不被烧蚀。 When the above two kinds of arc plasma spray guns are working, first use steam or other air or hydrogen or gasifier feedback gas as the working gas when the plasma spray gun is started. After the arc is normally operated, replace the water vapor or air with water or The hydrogen or gasifier feedback gas is divided into two into the plasma spray gun, one of which enters the annular cooling tank (1-1) of the anode (1), absorbs the heat of the anode body, and vaporizes in the gasification hole (1-2). Water vapor, which uses the latent heat of vaporization of water to absorb the heat of the anode body to generate water vapor, and then enters the nozzle (16) in a tangential direction from the steam injection tank (1-3), and the active chemical is ejected from the spray gun; the other enters the cathode ( 3) The cooling chamber (3-4) in the body absorbs the heat of the cathode body, vaporizes it into water vapor in the vaporization chamber (3-9), absorbs the heat of the cathode by using the latent heat of vaporization of the water, and then, the water vapor acts as a plasma spray gun. The working gas is ejected from the vapor ring (3-8) into the discharge zone, ionized, decomposed and activated to become active chemicals of H 2 , H, 0 2 , 0 and H0, from the nozzle of the plasma spray gun (16) spray . In the above process: water is first used as a coolant for the anode (1) and the cathode (3), and then vaporized into water vapor, and the latent heat of vaporization of the water absorbs the heat of the anode (1) and the cathode (3) to avoid or slow down the anode ( 1) ablation with the cathode (3), using water vapor as the working gas or as the object to be heated, ionized, decomposed and activated by the electric field to become active chemicals, which are sprayed into the gasifier by the plasma spray gun and reacted with charcoal. The chemical reaction produces syngas. When the plasma torch is in operation, a part of the water vapor in the plasma spray gun body acts as a isolating agent or coolant between the gun body and the plasma arc to protect the gun body from being ablated.
本发明的又一种电弧等离子体喷枪, 其特征是由阳极 (1 )、 枪筒 (2)、 阴极 (3) 和阴极 基座 (18) 组成, 阳极 (1 )、 枪筒 (2)、 阴极 (3) 和阴极基座 (18 ) 同轴心设置, 枪筒(2) 的后端连接在阴极基座 (18 ) 上构成枪体, 阳极 (1 ) 连接在枪筒 (2) 的前端, 枪筒 (2) 的 内空间构成气室 (14), 阴极 (3) 连接在阴极基座 (18), 阴极 (3) 与阳极 (1 ) 之间的空间 构成放电空间, 阴极基座 (18)构成枪筒 (2) 的后封闭端, 其中: 阳极 (1 ) 为环形体结构, 环心空间构成喷口 (16), 在阳极 (1 ) 的环形体上有汽化肋板 (1-7), 汽化肋板 (1-7) 为多 片方式, 各汽化肋板 (1-7) 以环心为中心呈环形阵列, 各汽化肋板 (1-7) 之间的空间构成 汽化槽 (1-6); 枪筒 (2) 为圆筒体结构, 在枪筒 (2 ) 的筒壁上有通水孔 (25 ), 在枪筒 (2) 的前部有扩口空间, 扩口空间构成环形冷却槽(1-1 ); 阴极基座(18 )为三层环壁圆筒结构, 阴极基座(18) 的内环壁构成阴极杆(3a), 中环壁与内环壁之间的空间为气室(14) 的一部 分, 中环壁与外环壁之间的空间构成阳极供水室(24), 阳极供水室(24)有冷却水接口 (15) 接入, 阳极供水室 (24) 由通水孔 (25) 连通到环形冷却槽 (1-1 ), 中环壁与内环壁之间的 气室 (14) 有工作气接口 (19) 接入, 阴极基座 (18 ) 的后端有工作水接口 (3-3), 工作水 接口 (3-3)连通到阴极的冷却腔 (3-4); 阴极 (3 ) 为圆柱体结构, 阴极 (3) 的前部有喷汽 环(3-8 ), 阴极(3) 的圆柱体内有冷却腔(3-4), 阴极(3) 的圆柱体上有汽化肋片(3b-l ), 汽化肋片 (3b-l ) 为多片方式, 汽化肋片 (3b-l ) 以阴极 (3) 的轴心呈环形阵列, 各汽化肋 片(3b-l )之间的空间构成汽化腔(3-9), 汽化腔(3-9)与冷却腔(3-4)连通, 汽化腔(3 - 9) 通过喷汽环 (3-8) 连通到喷口 (16)。 在枪筒 (2 ) 的前部扩口空间中设置压缩线圈 (20a) 或导电环 (20b), 阳极 (1 )通过压缩线圈 (20a)或导电环 (20b) 与电源进行电气连接; 在 枪筒 (2) 前部的筒壁内侧与阳极 (1 ) 的侧壁之间设置环形集汽室 (1-8 ) 和喷汽槽 (1-3), 汽化槽 (1-6) 连通到环形集汽室 (1-8 ), 环形集汽室 (1-8 ) 连通到喷汽槽 (1-3 ), 喷汽 槽 (1-3) 连通到气室 (14) 或喷口 (16)。 本电弧等离子体喷枪的另一种方式是在枪筒 (2) 和阴极基座 (18)之间嵌套过度件 (23), 过度件 (23)构成阳极供水室 (24) 的外环壁。 本 电弧等离子体喷枪在工作时, 把水分二路分别由冷却水接口 (15)和工作水接口 (3-3)送入 等离子体喷枪内, 其中从冷却水接口 (15 ) 送入的为去离子水, 去离子水经通水孔 (25) 到 达环形冷却槽 (1-1 ), 然后进入汽化槽 (1-6), 吸收阳极(1 ) 的热量汽化为水蒸汽后, 经环 形集汽室 (1-8) 由喷汽槽 (1-3) 进入放电区, 被电离、 分解和活化成为 H2、 H、 02、 O和 HO的活性化学物, 从等离子体喷枪的喷口 (16) 喷出; 从工作水接口 (3-3) 送入的为自来 水或中水或去离子水, 水经阴极的冷却腔(3-4)进入汽化腔 (3-9), 吸收阴极头 (3b) 的热 量汽化后, 经喷汽环 (3-8)进入放电区, 被电离、 分解和活化成为 H2、 H、 02、 O和 HO的 活性化学物, 从等离子体喷枪的喷口 (16 ) 喷出; 同时, 把空气或氢气或气化炉反馈气作为 工作气从接口 (19)送入等离子体喷枪内的气室(14), 进入放电区, 被电离为正离子和负离 子, 成为等离子体电弧, 从等离子体喷枪的喷口 (16) 喷出; 被分解和活化成为 、 H、 02、 0和 H0的活性化学物, 随等离子体电弧一起喷出进入气化炉或锅炉内。 Yet another arc plasma torch of the present invention is characterized by an anode (1), a barrel (2), a cathode (3) and a cathode base (18), an anode (1), a barrel (2), The cathode (3) and the cathode base (18) are concentrically arranged, the rear end of the barrel (2) is connected to the cathode base (18) to form a gun body, and the anode (1) is connected to the front end of the barrel (2). The inner space of the barrel (2) constitutes a gas chamber (14), the cathode (3) is connected to the cathode base (18), and the space between the cathode (3) and the anode (1) constitutes a discharge space, and the cathode base ( 18) constituting the rear closed end of the barrel (2), wherein: the anode (1) is an annular body structure, the annular space constitutes a spout (16), and the annular body of the anode (1) has vaporized ribs (1-7) The vaporized ribs (1-7) are in a multi-piece manner, and each vaporized rib (1-7) has an annular array centered on the center of the ring, and the space between each vaporized rib (1-7) constitutes a vaporization groove ( 1-6); The barrel (2) is a cylindrical structure with a water-passing hole (25) in the barrel wall of the barrel (2), and a flared space at the front of the barrel (2), flared Space constitutes a ring The groove (1-1); the cathode base (18) is a three-layer annular wall cylinder structure, and the inner ring wall of the cathode base (18) constitutes a cathode rod (3a), a space between the middle ring wall and the inner ring wall As part of the gas chamber (14), the space between the middle ring wall and the outer ring wall constitutes an anode water supply chamber (24), the anode water supply chamber (24) has a cooling water port (15), and the anode water supply chamber (24) is The water passage hole (25) is connected to the annular cooling groove (1-1), between the middle ring wall and the inner ring wall The gas chamber (14) has a working gas port (19) access, the back end of the cathode base (18) has a working water port (3-3), and the working water port (3-3) communicates with the cooling chamber of the cathode (3) -4); The cathode (3) has a cylindrical structure, the cathode (3) has a steam ring (3-8) at the front, and the cathode (3) has a cooling chamber (3-4) in the cylinder, and the cathode (3) The cylinder has vaporization fins (3b-1), the vaporization fins (3b-1) are in multiple pieces, and the vaporization fins (3b-1) are in an annular array with the axis of the cathode (3), and each vaporized rib The space between the sheets (3b-l) constitutes a vaporization chamber (3-9), the vaporization chamber (3-9) is in communication with the cooling chamber (3-4), and the vaporization chamber (3-9) is passed through the vapor ring (3- 8) Connect to the spout (16). a compression coil (20a) or a conductive ring (20b) is disposed in the front flared space of the barrel (2), and the anode (1) is electrically connected to the power source through the compression coil (20a) or the conductive ring (20b); An annular steam collecting chamber (1-8) and a steaming groove (1-3) are disposed between the inner side of the front wall and the side wall of the anode (1), and the vaporizing tank (1-6) is connected to the ring. The steam collecting chamber (1-8), the annular steam collecting chamber (1-8) is connected to the steam spraying tank (1-3), and the steam spraying tank (1-3) is connected to the gas chamber (14) or the spout (16). Another way of the arc plasma torch is to nest an excess piece (23) between the barrel (2) and the cathode base (18), and the excess piece (23) constitutes the outer ring wall of the anode water supply chamber (24). . When the arc plasma spray gun is in operation, the two water paths are respectively sent into the plasma spray gun from the cooling water port (15) and the working water port (3-3), wherein the water supply port (15) is sent from the cooling water port (15). Ionized water, deionized water passes through the water hole (25) to the annular cooling tank (1-1), and then enters the vaporization tank (1-6). The heat of the absorption anode (1) is vaporized into water vapor, and then the annular steam is collected. The chamber (1-8) enters the discharge zone by the steam vent (1-3) and is ionized, decomposed and activated into active chemicals of H 2 , H, 0 2 , O and HO from the nozzle of the plasma spray gun (16). Squirting; tap water or deionized water from the working water port (3-3), water enters the vaporization chamber (3-9) through the cathode cooling chamber (3-4), and absorbs the cathode head ( 3b) After the heat is vaporized, it enters the discharge zone through the steam ring (3-8), is ionized, decomposed and activated into active chemicals of H 2 , H, 0 2 , O and HO from the nozzle of the plasma spray gun ( 16) squirting; at the same time, the air or hydrogen or gasifier feedback gas is sent from the interface (19) into the plasma lance as working gas. Gas chamber (14) into the discharge region, is ionized to positive and negative ions, into a plasma arc is discharged from the nozzle of the plasma torch (16); become activated and decomposed, H, 0 2, 0, and H0 of The active chemical is ejected into the gasifier or boiler along with the plasma arc.
本发明的又一种电弧等离子体喷枪, 其特征是由阳极 (1 )、 枪筒(2 )、 阴极 (3) 和阴极 基座 (18 ) 组成, 阳极 (1 )、 枪筒 (2 )、 阴极 (3) 和阴极基座 (18 ) 同轴心设置, 枪筒 (2) 的后端连接在阴极基座 (18 ) 上构成枪体, 阳极 (1 )连接在枪筒 (2) 的前端, 枪筒 (2) 的 内空间构成气室 (14), 阴极 (3)连接在阴极基座 (18), 阴极 (3) 与阳极 (1 ) 之间的空间 构成放电空间, 阴极基座 (18) 构成枪筒(2 ) 的后封闭端, 其中: 阳极 (1 ) 为环形体结构, 环心空间构成喷口 (16), 在阳极 (1 ) 的环形体上有汽化肋板 (1-7), 汽化肋板 (1-7) 为多 片设置, 各汽化肋板 (1-7) 以环心为中心呈环形阵列, 各汽化肋板 (1-7) 之间的空间构成 汽化槽 (1-6); 枪筒 (2) 由外筒 (2a) 和内筒 (2b) 组成双层圆筒体结构, 内筒 (2b) 设置 在外筒 (2a) 内的中段, 外筒(2a) 长于内筒 (2b), 内筒 (2b) 的外壁与外筒 (2a) 的内壁 之间构成气室 (14) 的一部分, 在外筒 (2a) 的筒壁上有通水孔 (25), 在枪筒 (2) 的前部 有扩口空间, 扩口空间构成环形冷却槽 (1-1 ), 在枪筒 (2 ) 前部的筒壁内侧与阳极 (1 ) 的 侧壁之间有环形集汽室 (1-8 ), 环形集汽室 (1-8 ) 经通气孔 (28 ) 连通到气室 (14); 枪筒 的外筒 (2a)连接到阴极基座 (18 )上, 阴极基座 (18 ) 的内环壁构成阴极杆 (3a), 在枪筒 的外筒(2a)和阴极基座(18)之间嵌套有过度件(23), 过度件(23)构成阳极供水室(24) 的外环壁, 阳极供水室 (24) 有冷却水接口 (15) 接入, 阳极供水室 (24) 由通水孔 (25) 连通到环形冷却槽 (1-1 ), 阴极基座 (18 ) 的后端有工作水接口 (3-3), 工作水接口 (3-3) 连通到阴极的冷却腔 (3-4); 阴极 (3) 为圆柱体结构, 阴极 (3) 的前部有喷汽环 (3-8 ), 阴极 (3) 的圆柱体内有冷却腔 (3-4), 阴极 (3) 的圆柱体上有汽化肋片 (3b- 1 ), 汽化肋 片(3b-l )为多片方式,汽化肋片(3b-l )以阴极(3)的轴心呈环形阵列,各汽化肋片(3b-l ) 之间的空间构成汽化腔(3-9), 汽化腔 (3-9) 与冷却腔(3-4)连通, 汽化腔 (3-9)通过喷 汽环 (3-8 ) 连通到喷口 (16 ); 在枪筒 (2) 的前部扩口空间中设置压缩线圈 (20a) 或导电 环 (20b), 阳极 (1 )通过压缩线圈 (20a)或导电环 (20b) 与电源进行电气连接。 本电弧等 离子体喷枪在工作时, 把自来水或中水或去离子水通过工作水接口 (3-3)送入等离子体喷枪 内, 水经阴极的冷却腔 (3-4)进入汽化腔 (3-9), 吸收阴极头 (3b) 的热量汽化后, 经喷汽 环 (3-8)进入放电区, 被电离、 分解和活化成为 H2、 H、 02、 0和 HO的活性化学物, 从等 离子体喷枪的喷口 (16)喷出; 把去离子水从冷却水接口 (15)送入等离子体喷枪体喷枪内, 去离子水经通水孔 (25) 到达环形冷却槽 (1-1 ), 然后进入汽化槽 (1-6), 吸收阳极 (1 ) 的 热量汽化后, 经过环形集汽室 (1-8) 和通气孔 (28 ) 进入气室 (14), 再进入放电区, 被电 离、 分解和活化成为 H2、 H、 02、 0和 HO的活性化学物, 从等离子体喷枪的喷口 (16) 喷 出; 被分解和活化成为 、 H、 02、 0和 H0的活性化学物, 随等离子体电弧一起喷出进入气化 炉或锅炉内。 Yet another arc plasma torch of the present invention is characterized by an anode (1), a barrel (2), a cathode (3) and a cathode base (18), an anode (1), a barrel (2), The cathode (3) and the cathode base (18) are concentrically arranged, the rear end of the barrel (2) is connected to the cathode base (18) to form a gun body, and the anode (1) is connected to the front end of the barrel (2). The inner space of the barrel (2) constitutes a gas chamber (14), the cathode (3) is connected to the cathode base (18), and the space between the cathode (3) and the anode (1) constitutes a discharge space, and the cathode base ( 18) The rear closed end of the barrel (2), wherein: the anode (1) is an annular body structure, the toroidal space constitutes a spout (16), and the annular body of the anode (1) has vaporized ribs (1-7) The vaporized ribs (1-7) are arranged in multiple pieces, and each vaporized rib (1-7) is an annular array centered on the center of the ring, and the space between each vaporized rib (1-7) constitutes a vaporization groove ( 1-6); The barrel (2) consists of a double cylinder structure consisting of an outer cylinder (2a) and an inner cylinder (2b). The inner cylinder (2b) is disposed in the middle section of the outer cylinder (2a), and the outer cylinder (2a) Longer than the inner tube (2b), a part of the air chamber (14) is formed between the outer wall of the inner cylinder (2b) and the inner wall of the outer cylinder (2a), and a water passage hole (25) is provided in the cylinder wall of the outer cylinder (2a), in the barrel (2) There is a flared space in the front part, and the flared space constitutes an annular cooling groove (1-1), and there is an annular collecting steam between the inner side of the barrel wall at the front of the barrel (2) and the side wall of the anode (1). The chamber (1-8), the annular steam collecting chamber (1-8) is connected to the air chamber (14) via the vent hole (28); the outer cylinder (2a) of the barrel is connected to the cathode base (18), the cathode base The inner ring wall of the seat (18) constitutes a cathode rod (3a), and an excessive piece (23) is nested between the outer tube (2a) of the barrel and the cathode base (18), and the excess piece (23) constitutes an anode water supply. The outer ring wall of the chamber (24), the anode water supply chamber (24) is connected by a cooling water port (15), and the anode water supply chamber (24) is connected to the annular cooling tank (1-1) through the water passing hole (25), the cathode The rear end of the base (18) has a working water port (3-3), the working water port (3-3) is connected to the cooling chamber of the cathode (3-4); the cathode (3) is a cylindrical structure, the cathode (3) There is a steam ring (3-8) at the front, The cathode (3) has a cooling chamber (3-4) in the cylinder, a vaporized fin (3b-1) on the cylinder of the cathode (3), and a vaporized fin (3b-1) in a multi-piece manner, the vaporized fin (3b-l) is an annular array with the axis of the cathode (3), and the space between each vaporized fin (3b-1) constitutes a vaporization chamber (3-9), a vaporization chamber (3-9) and a cooling chamber ( 3-4) Connect, the vaporization chamber (3-9) is connected to the nozzle (16) through the steam ring (3-8); a compression coil (20a) or conductive is arranged in the front flared space of the barrel (2) Ring (20b), the anode (1) is electrically connected to the power source via a compression coil (20a) or a conductive ring (20b). When the arc plasma spray gun is in operation, the tap water or the middle water or the deionized water is sent into the plasma spray gun through the working water interface (3-3), and the water enters the vaporization chamber through the cooling chamber (3-4) of the cathode (3) -9), after the heat of the absorption cathode head (3b) is vaporized, it enters the discharge zone through the steam ring (3-8), is ionized, decomposed and activated to become an active chemical of H 2 , H, 0 2 , 0 and HO. , is sprayed from the nozzle (16) of the plasma spray gun; the deionized water is sent from the cooling water port (15) into the plasma spray gun, and the deionized water passes through the water hole (25) to reach the annular cooling tank (1- 1), then enter the vaporization tank (1-6), the heat of the absorption anode (1) is vaporized, enters the gas chamber (14) through the annular steam collecting chamber (1-8) and the vent hole (28), and then enters the discharge area. An active chemical that is ionized, decomposed, and activated to become H 2 , H, 0 2 , 0, and HO, ejected from the nozzle (16) of the plasma torch; decomposed and activated to become H, 0 2 , 0, and H0 The active chemical is ejected into the gasifier or boiler along with the plasma arc.
上述的电弧等离子体喷枪中:枪筒(2)的选用材料为耐高温绝缘材料,包括氧化锆陶瓷、 氧化铝陶瓷、 石英玻璃等材料; 阳极 (1 ) 和阴极 (3) 或阴极头 (3b) 选用无碳或低碳的耐 高温的金属材料, 包括钨合金钢、 镍合金钢等材料; 阴极杆 (3a) 的选用材料为普通金属材 料; 阴极帽 (3c ) 的选用材料为金属材料或耐高温绝缘材料; 后座 (4)、 阴极基座 (18 ) 和 驱动螺杆 (6)选用普通金属材料。 阳极(1 )和阴极 (3) 采用溶模铸造工艺制造毛坯, 然后 通过精加工完成, 或阳极 (1 ) 和阴极 (3 ) 采用分解加工, 然后把各分解的部件进行悍接组 合, 再通过精加工完成。  In the above arc plasma spray gun: the material selected for the barrel (2) is a high temperature resistant insulating material, including zirconia ceramics, alumina ceramics, quartz glass, etc.; anode (1) and cathode (3) or cathode head (3b) ) Use carbon-free or low-carbon high-temperature resistant metal materials, including tungsten alloy steel, nickel alloy steel, etc.; cathode rod (3a) is made of ordinary metal materials; cathode cap (3c) is made of metal material or High temperature resistant insulation material; the rear seat (4), the cathode base (18) and the drive screw (6) are made of ordinary metal materials. The anode (1) and the cathode (3) are manufactured by a die casting process, and then finished by finishing, or the anode (1) and the cathode (3) are subjected to decomposition processing, and then the respective decomposed components are spliced and combined, and then passed. Finishing is completed.
上述的电弧等离子体喷枪, 阳极(1 )、 枪筒(2)、 后座 (4) 或阴极基座 (18 )之间的连 接采用螺纹连接方式或法兰方式连接。  In the above arc plasma torch, the connection between the anode (1), the barrel (2), the rear seat (4) or the cathode base (18) is connected by a screw connection or a flange.
本发明的一种电弧等离子体喷枪的应用方法, 其特征是把水通过等离子体喷枪加热后再 作为汽化剂送入气化炉内, 水在等离子体喷枪内的过程为: 先使水作为等离子体喷枪的阴 极 (3 )、 阳极 (1 ) 的冷却剂, 然后汽化为水蒸汽, 利用水的汽化潜热吸收阴极 (3 ) 和阳 极(1 ) 的热量, 避免或减缓阴极和阳极的烧蚀, 再把水蒸汽作为工作气利用或作为被加热对 象, 经过电场电离、 分解和活化成为活性化学物, 由等离子体喷枪喷入气化炉内与炭进行化 学反应生成合成气。 其中: 在等离子体喷枪内的一部分水蒸汽作为枪体与等离子体电弧之间 的隔离剂或冷却剂, 保护枪体不被烧蚀; 水蒸汽在等离子体喷枪内被加热到 4000Ό以上, 使 水分子分解为 、 H、 02、 0和 H0的活性化学物, 喷入气化炉的气化剂包括水分子分解的 、 H、 02、 0、 H0的活性化学物和未分解的高温水蒸汽; 由等离子体喷枪喷入气化炉的气化剂还 兼作载热元件, 携带等离子体喷枪产生的热量进入气化炉, 为气化炉提供热量。 本方法中所 述的气化炉是指包括煤气化装置、工业高分子废弃物气化装置、废橡胶炼油的残炭气化装置、 生活垃圾气化装置和生物质气化装置。 The application method of an arc plasma spray gun according to the present invention is characterized in that water is heated by a plasma spray gun and then sent to a gasification furnace as a vaporizer. The process of water in the plasma spray gun is: first, water is used as a plasma. The cathode (3) of the body spray gun and the coolant of the anode (1) are then vaporized into water vapor, and the latent heat of vaporization of the water absorbs the heat of the cathode (3) and the anode (1) to avoid or slow the ablation of the cathode and the anode. The water vapor is used as an operating gas or as a heated object, and is ionized, decomposed, and activated by an electric field to become an active chemical, which is injected into a gasification furnace by a plasma spray gun to chemically react with carbon to form a synthesis gas. Wherein: a part of the water vapor in the plasma spray gun acts as a isolating agent or coolant between the gun body and the plasma arc to protect the gun body from being ablated; the water vapor is heated to more than 4000 在 in the plasma spray gun to make water The chemical is decomposed into active chemicals of H, 0 2 , 0 and H0. The gasifying agent injected into the gasifier includes active chemicals of H, 0 2 , 0, H0 decomposed by water molecules and undecomposed high temperature water. Steam; The gasifying agent injected into the gasifier by the plasma spray gun also serves as a heat carrying element, and the heat generated by the plasma spray gun enters the gasifier to provide heat to the gasifier. The gasification furnace described in the present method refers to a carbonization gasification device including a coal gasification device, an industrial polymer waste gasification device, waste rubber refining, a domestic garbage gasification device, and a biomass gasification device.
本发明的又一种电弧等离子体喷枪的应用方法, 其特征是把等离子体喷枪作为燃烧器应 用, 水通过等离子体喷枪加热分解后, 转化为 H2、 H、 02、 0、 H0的活性化学物, 再喷入锅炉 或窑炉进行逆反应燃烧, 提供给锅炉或窑炉所需的热能。 其中: 水在等离子体喷枪内先作为 阴极 (3)、 阳极 (1 ) 的冷却剂, 然后汽化为水蒸汽, 利用水的汽化潜热吸收阴极 (3) 和阳 极 (1 ) 的热量, 避免或减缓阴极和阳极的烧蚀, 再把水蒸汽作为工作气或加热分解的对象, 经过电场电离、分解和活化成为活性化学物;水蒸汽在等离子体喷枪内被加热到 4200Γ以上, 使水分子得到全部分解, 由等离子体喷枪喷入锅炉或窑炉进行逆反应燃烧; 由等离子体喷枪 喷入锅炉或窑炉的活性化学物还兼作载热元件, 携带等离子体喷枪的电弧热量进入锅炉或窑 炉, 提供给锅炉或窑炉所需的热能。 Another application method of the arc plasma spray gun of the present invention is characterized in that the plasma spray gun is used as a burner, and the water is decomposed by the plasma spray gun to be converted into the activity of H 2 , H, 0 2 , 0, H0. The chemicals are then injected into a boiler or kiln for reverse reaction combustion to provide the heat energy required for the boiler or furnace. Where: water is used first in the plasma spray gun The cathode (3), the anode (1) coolant, and then vaporized into water vapor, using the latent heat of vaporization of the water to absorb the heat of the cathode (3) and the anode (1), avoiding or slowing the ablation of the cathode and anode, and then water As the object of working gas or heat decomposition, steam is ionized, decomposed and activated by the electric field to become active chemicals; water vapor is heated to more than 4200 在 in the plasma spray gun, so that the water molecules are completely decomposed and injected into the boiler by the plasma spray gun. The kiln is subjected to reverse reaction combustion; the active chemical injected into the boiler or kiln by the plasma spray gun also serves as a heat transfer element, and the arc heat carrying the plasma spray gun enters the boiler or the kiln to supply the heat energy required for the boiler or the kiln.
上述的电弧等离子体喷枪用于煤气化装置、 垃圾生物质气化装置或锅炉的燃烧装置时, 从水进入等离子体喷枪至作为气化剂喷入气化炉的过程中, 水先后起到冷却剂作用、 工作气 体作用、 被加热分解成为活性化学物、 载热元件和气化剂作用, 用水产生的气化剂把等离子 体喷枪的热能全部携入气化炉, 不会有能量损失, 使得等离子体喷枪的效率接近 100%。 作为 冷却剂的水在阳极和阴极就地汽化为水蒸汽, 使阳极和阴极得到更快的冷却且电极的温度降 得更低, 水的汽化潜热为 2257kj/kg, 本发明的冷却方式中每公斤水对电极的冷却吸热作用 比采用循环水冷却电极的方式多吸收 2257kj的热量, 因此, 本发明的方式可以使工作中的电 极温度比常规冷却方式的降低 539Ό的质量比热水平, 可以更有效的保护阳极和阴极不易被 烧蚀, 更能延长阴极和阳极的使用寿命。  When the arc plasma spray gun described above is used in a coal gasification device, a waste biomass gasification device or a combustion device of a boiler, water is successively cooled during the process from water entering the plasma torch to being injected into the gasifier as a gasifying agent. The action of the agent, the action of the working gas, the decomposition of the active chemical, the heat carrier element and the gasification agent, the gasification agent produced by the water carries all the heat energy of the plasma spray gun into the gasifier without energy loss, so that the plasma The efficiency of the body spray gun is close to 100%. The water as a coolant is vaporized to water vapor at the anode and the cathode in situ, so that the anode and the cathode are cooled more quickly and the temperature of the electrode is lowered lower, and the latent heat of vaporization of water is 2257 kj/kg, which is in the cooling mode of the present invention. The cooling endothermic effect of the kilogram of water on the electrode absorbs 2257kj more than the way of circulating the water to cool the electrode. Therefore, the method of the present invention can reduce the temperature of the electrode in operation by 539Ό compared with the conventional cooling mode. More effective protection of the anode and cathode is not easily ablated, and the life of the cathode and anode is extended.
本发明的电弧等离子体喷枪适合在包括煤气化装置、 工业高分子废弃物气化装置、 废橡 胶炼油的残炭气化装置、 生活垃圾气化装置、 生物质气化装置、 等离子热解水制氢装置和锅 炉燃烧装置上应用。  The arc plasma spray gun of the present invention is suitable for use in a coal gasification device, an industrial polymer waste gasification device, a waste carbon gasification device for waste rubber refining, a domestic waste gasification device, a biomass gasification device, and a plasma pyrolysis water system. Application on hydrogen plants and boiler combustion devices.
本发明的有益效果是: 当本发明在气化装置上应用或作为燃烧器应用时, 使工作水在等 离子体喷枪内先后起到冷却剂作用、 工作气体作用、 被加热分解成为活性化学物、 载热元件 和气化剂作用, 用水产生的气化剂把等离子体喷枪的由电能转化的热能全部携入气化炉, 不 会有能量损失, 使得等离子体喷枪的效率接近 100%, 比常规技术的热效率提高 30%以上; 作 为冷却剂的水在阳极和阴极就地汽化为水蒸汽, 使阳极和阴极得到更快的冷却且电极的温度 降得更低, 可以更有效的保护阳极和阴极不易被烧蚀, 更能延长阴极和阳极的使用寿命。 与 常规技术相比, 本发明可以降低煤炭资源消耗、 提高合成气品质和减排温室气体; 作为生活 垃圾的气化措施, 把生活垃圾转化为高品质的合成气, 符合生产甲醇或二甲醚的原料气要求, 为实现生活垃圾零排放、 无污染、 资源化处置提供支持。  The invention has the beneficial effects that: when the invention is applied to a gasification device or used as a burner, the working water acts as a coolant, a working gas, and is heated and decomposed into active chemicals in the plasma spray gun, The heat carrier and the gasifying agent act, and the gasifying agent generated by the water carries all the heat energy converted by the electric energy of the plasma spray gun into the gasifier without energy loss, so that the efficiency of the plasma spray gun is close to 100%, which is higher than the conventional technology. The thermal efficiency is increased by more than 30%; the water as a coolant is vaporized into water vapor at the anode and cathode, so that the anode and the cathode are cooled more quickly and the temperature of the electrode is lowered lower, which can protect the anode and the cathode more effectively. Ablated, it can extend the life of the cathode and anode. Compared with conventional technology, the invention can reduce coal resource consumption, improve syngas quality and reduce greenhouse gas emissions; as a gasification measure for domestic garbage, convert domestic garbage into high-quality syngas, in line with production of methanol or dimethyl ether The raw material gas requirements provide support for zero discharge, non-polluting and resource disposal of domestic waste.
附图说明 DRAWINGS
图 1是本发明的一种电弧等离子体喷枪结构图;  Figure 1 is a structural view of an arc plasma torch of the present invention;
图 2是本发明的另一种电弧等离子体喷枪结构图;  Figure 2 is a structural view of another arc plasma torch of the present invention;
图 3是是图 1或图 2的 I区放大图;  Figure 3 is an enlarged view of the I area of Figure 1 or Figure 2;
图 4是 I区放大图中的 D-D剖面图;  Figure 4 is a cross-sectional view taken along the line D-D in the enlarged view of Zone I;
图 5是图 1或图 2的 II区放大图;  Figure 5 is an enlarged view of the II area of Figure 1 or Figure 2;
图 6是 II区放大图中的 E-E剖面图;  Figure 6 is a cross-sectional view taken along the line E-E in the enlarged view of Zone II;
图 7是图 1或图 2的 A- A剖视图;  Figure 7 is a cross-sectional view taken along line A-A of Figure 1 or Figure 2;
图 8是图 1的 B-B剖视图;  Figure 8 is a cross-sectional view taken along line B-B of Figure 1;
图 9是图 1的 C-C剖视图;  Figure 9 is a cross-sectional view taken along line C-C of Figure 1;
图 10、 11、 12是本发明的另几种电弧等离子体喷枪结构图; 图 13是图 10或图 11的 F-F剖面图; 10, 11, and 12 are structural views of other arc plasma torches of the present invention; Figure 13 is a cross-sectional view of the FF of Figure 10 or Figure 11;
图 是图 10的 G-G剖面图;  Figure is a G-G cross-sectional view of Figure 10;
图 15是图 10的 H- H剖面图;  Figure 15 is a cross-sectional view taken along line H-H of Figure 10;
图 16图 11或图 12的 J-J剖面图;  Figure 16 is a sectional view taken along line J-J of Figure 11 or Figure 12;
图 17是图 11的 K- K剖面图;  Figure 17 is a cross-sectional view taken along line K-K of Figure 11;
图 18是图 12的 L-L剖面图;  Figure 18 is a cross-sectional view taken along line L-L of Figure 12;
图 19是图 10、 11、 12的 ΙΠ区放大图;  Figure 19 is an enlarged view of the crotch region of Figures 10, 11, and 12;
图 20是 III区放大图中的 M-M剖面图;  Figure 20 is a cross-sectional view taken along the line M-M in the enlarged view of Zone III;
图 21是图 10、 11、 12的 IV区放大图;  Figure 21 is an enlarged view of the IV area of Figures 10, 11, and 12;
图 22是 IV区放大图中的 N-N剖面图。  Figure 22 is a cross-sectional view taken along the line N-N in the enlarged view of the IV region.
图中: 1.阳极, la.阳极前颌, lb.阳极后颌, 1-1. 环形冷却槽, 1-2.冷却水汽化孔, 1 - 3.喷汽槽, 1-4.陶瓷保护层, 1-5.陶瓷防护层, 1-6.汽化槽, 1-7.汽化肋板, 1-8.环形集 汽室; 2.枪筒, 2a.外筒, 2b.内筒; 3.阴极, 3a.阴极杆, 3b.阴极头, 3b_l.汽化肋片, 3b- 2.装 配凸缘, 3c.阴极帽, 3-1.滑槽, 3- 2.驱动螺孔, 3- 3.工作水接口, 3-4.冷却腔, 3- 8.喷汽环, 3 - 9.汽化腔; 4.后座; 5.后架, 5-1.滑轨; 6.驱动螺杆, 7.轴座, 8.螺杆调节柄, 9.调节孔, 10.紧固螺栓, 11.防护罩, 12.填料盒盖, 13.密封填料, 14.气室, 15.冷却水接口, 16.喷口, 17.电源接线端, 18.阴极基座, 19.工作气接口, 20a.压缩线圈, 20b.导电环, 21.密封垫圈, 22.阴极接线端, 23.过度件, 24.阳极供水室, 25.通水孔, 26.阴极供水室, 27.过孔, 28.通 气孔, 29.前填料盒, 30.前密封填料, 31.内六角滑槽, 32.后填料盒, 33.后填料盖, 34.后 密封填料, 35.前填料盖。  In the figure: 1. anode, la. anode front jaw, lb. anode back jaw, 1-1. annular cooling groove, 1-2. cooling water vaporization hole, 1 - 3. steam vent, 1-4. ceramic protection Layer, 1-5. Ceramic protective layer, 1-6. Vaporization tank, 1-7. Vaporized ribs, 1-8. Annular collecting chamber; 2. Barrel, 2a. Outer cylinder, 2b. Inner cylinder; Cathode, 3a. Cathode rod, 3b. Cathode head, 3b_l. Vaporization fin, 3b- 2. Mounting flange, 3c. Cathode cap, 3-1. Chute, 3- 2. Drive screw hole, 3- 3 Working water interface, 3-4. Cooling chamber, 3- 8. Spray ring, 3 - 9. Vaporization chamber; 4. Rear seat; 5. Rear frame, 5-1. Slide rail; 6. Drive screw, 7 Shaft seat, 8. Screw adjustment handle, 9. Adjustment hole, 10. Fastening bolt, 11. Protective cover, 12. Packing box cover, 13. Sealing packing, 14. Air chamber, 15. Cooling water interface, 16. Spout, 17. power terminal, 18. cathode base, 19. working air interface, 20a. compression coil, 20b. conductive ring, 21. sealing gasket, 22. cathode terminal, 23. excess, 24. anode water supply Room, 25. water hole, 26. cathode water supply room, 27. through hole, 28. vent hole, 29. front packing box, 30. front sealing packing , 31. Hexagonal chute, 32. Rear packing box, 33. Rear packing cover, 34. Rear sealing packing, 35. Front packing cover.
具体实施方式 detailed description
实施例 1 图 1所示的实施方式中, 电弧等离子体喷枪主要由阳极 (1 )、 阴极 (3)、 枪 筒 (2)、 后座 (4)、 气室 (14) 和防护罩 (11 ) 组成, 其中: 阳极 (1 ) 为中空环形体结构, 环形体的环心空间构成喷口 (16), 环形体内有环形冷却槽 (1-1 ), 环形冷却槽 (1-1 ) 有冷 却水接口 (15) 接入, 阳极 (1 ) 的环形冷却槽 (1-1 ) 与喷口 (16) 之间的环壁上有冷却水 汽化孔 (1-2) 和喷汽槽 (1-3), 其中, 冷却水汽化孔 (1-2) 为圆孔结构, 6 组冷却水汽化 孔呈环形设置, 每组有 5只冷却水汽化孔 (1-2); 冷却水汽化孔 (1-2) 的进口在环形冷却 槽 (1-1 ), 出口连通到喷汽槽 (1-3) 上, 同一投影的冷却水汽化孔连通到同一条喷汽槽上; 喷汽槽 (1-3) 为条形缝隙结构, 喷汽槽 (1-3) 以切线方向进入喷口 (16); 阴极 (3) 由阴 极杆 (3a)、 阴极头 (3b)和阴极帽 (3c) 组成的, 其中, 阴极杆 (3a) 的中段至前端为管状 结构, 管内空间构成冷却腔(3-4), 冷却腔(3-4) 有工作水接口 (3-3)接入; 阴极头 (3b) 的前端为渐缩的圆锥面, 圆锥面之后为圆柱实体, 阴极头 (3b) 的后部实体上有汽化肋 片 (3b-l ), 汽化肋片 (3b- 1 ) 为多片方式环形设置, 汽化肋片 (3b- 1 )之间的空隙构成汽化 腔(3-9), 汽化肋片 (3b- 1 )上有装配凸缘(3b- 2); 阴极帽 (3c) 把装配凸缘 (3b- 2) 紧固 在阴极杆 (3a)前端的筒壁上, 汽化肋片 (3b- 1 )伸入到阴极杆 (3a) 的管内, 阴极头 (3b) 的前端伸出阴极帽 (3c), 阴极帽 (3c) 与阴极头(3b) 的圆柱实体之间的空间环槽构成喷汽 环 (3-8), 冷却腔(3-4) 的空间通过汽化腔 (3-9)连通到喷汽环 (3-8), 喷汽环 (3-8 ) 的 出口在气室 (14); 后座 (4) 为圆盘体设计, 后座 (4) 的圆盘体中心有过孔和填料盒, 过孔 和填料盒垂直于盘面, 填料盒的开口在后外侧; 后座 (4) 的后侧上有后架 (5), 后架 (5) 为二腿支架结构,后架(5 )的尾端有轴座(7),后架(5)架体的后部上对称设置有滑轨(5-1 ), 后架 (5)、 轴座 (7) 和后座 (4) 连为一体, 轴座 (7 ) 与后座 (4) 同轴心; 驱动螺杆 (6 ) 设置在轴座 (7 ) 上, 驱动螺杆 (6 ) 上有驱动螺纹、 轴向限位凸环和调节柄 (8 ), 驱动螺 杆(6) 的轴向限位凸环安装在轴座 (7) 的壳内, 使驱动螺杆 (6) 只能作圆周活动而不能轴 向移动, 驱动螺杆(6 ) 的调节柄 (8)伸出轴座 (7) 的后端, 调节柄 (8 ) 的调节口为方形, 配合方孔专用工具进行调节;阴极(3)的后部棒体上有滑槽(3-1 ),棒体内有驱动螺孔(3 - 2), 阴极 (3) 的驱动螺孔 (3-2) 与驱动螺杆(6)进行螺纹连接, 阴极(3) 的滑槽 (3-1 ) 与后 架 (5)上的滑轨 (5-1 ) 配合进行轴向活动; 阳极 (1 )、 枪筒 (2)和后座 (4) 同轴心设置, 枪筒(2) 的后端连接在后座(4)上构成枪体, 阳极(1 )连接在枪筒(2) 的前端, 枪筒(2) 的内空间构成气室 (14), 后座 (4) 构成枪筒 (2) 的后封闭端; 阴极 (3) 的前端通过后 座 (4) 上的填料盒和过孔伸入到枪筒 (2) 内, 后座 (4) 上的填料盒内有密封填料 (13 ), 密封填料(13)由填料盒盖(12)压紧; 阴极(3)的后部棒体在枪体之外, 工作水接口 (3 - 3) 由枪体外接入阴极 (3) 的冷却腔 (3-4); 阴极 (3) 的前端与阳极 (1 )之间的空间形成放电 空间, 阴极 (3) 的棒体上有电源线连接件, 阳极 (1 ) 上有电源接线端 (17 )。 本实施例中, 把阳极 (1 ) 分为阳极前颌 (la) 和阳极后颌 (lb) 进行单独加工, 然后通过对拼焊接完成, 通过切削、 打磨等精加工后, 再在完成后的阳极(1 ) 的二个端面上喷涂氧化锆陶瓷层进行保 护和绝缘处理; 把阴极分为阴极头 (3b)和阴极帽 (3c)进行单独加工, 然后通过对拼焊接、 切削和打磨等精加工完成。 电弧等离子体喷枪以转移弧方式工作, 阴极(3) 的棒体上的电源 线连接件分别连接到电源控制器主电源的负极和引弧高频电源的负极, 阳极(1 )上的电源接 线端 (17) 分别连接到电源控制器主电源的正极和引弧高频电源的正极。 冷却水接口 (15) 和工作水接口 (3-3) 分别通过一段 50cm长度的陶瓷管连接到供水系统和供汽系统。 本实施 例工作时, 先用水蒸汽作为等离子体喷枪启动时的工作气, 拉出电弧正常工作后, 再用水替 代水蒸汽分二路进入等离子体喷枪, 其中一路进入阳极(1 ) 的环形冷却槽(1-1 ), 吸收阳极 体的热量后, 在气化孔(1-2)汽化为水蒸汽, 利用水的汽化潜热吸收阳极体的热量产生水蒸 汽, 然后从喷汽槽 (1-3) 以切线方向进入喷口 (16 ), 成为活性化学物从喷枪喷出; 另一路 进入阴极(3) 体内的冷却腔(3-4), 吸收阴极体的热量后, 在汽化腔(3-9)汽化为水蒸汽, 利用水的汽化潜热吸收阴极的热量, 然后, 水蒸汽作为等离子体喷枪的工作气体从喷汽 环 (3-8) 喷出进入放电区, 被电离、 分解和活化成为 H2、 H、 02、 0和 H0的活性化学物, 从 等离子体喷枪的喷口 (16) 喷出。 上述过程中: 先使水作为阳极 (1 )和阴极 (3) 的冷却剂, 然后汽化为水蒸汽, 利用水的汽化潜热吸收阳极(1 )和阴极(3) 的热量, 避免或减缓阳极Embodiment 1 In the embodiment shown in Fig. 1, the arc plasma torch is mainly composed of an anode (1), a cathode (3), a barrel (2), a rear seat (4), a gas chamber (14) and a protective cover (11). The composition, wherein: the anode (1) is a hollow annular structure, the annular space of the annular body constitutes a spout (16), the annular body has an annular cooling groove (1-1), and the annular cooling groove (1-1) has cooling water The interface (15) is connected to the anode (1). The annular wall between the annular cooling tank (1-1) and the nozzle (16) has cooling water vaporization holes (1-2) and steam vents (1-3). The cooling water vaporization hole (1-2) is a circular hole structure, and the six cooling water vaporization holes are arranged in a ring shape, and each group has five cooling water vaporization holes (1-2); the cooling water vaporization hole (1-2) The inlet is in the annular cooling tank (1-1), the outlet is connected to the steam vent (1-3), and the same projected cooling water vaporization hole is connected to the same steam vent; the steam vent (1-3) a strip-shaped slit structure, the gas injection groove (1-3) enters the nozzle (16) in a tangential direction; the cathode (3) is composed of a cathode rod (3a), a cathode head (3b) and a cathode cap (3c), wherein Yin The middle section of the pole (3a) has a tubular structure, the inner space of the tube constitutes a cooling chamber (3-4), the cooling chamber (3-4) has a working water interface (3-3), and the front end of the cathode head (3b) It is a tapered conical surface, the conical surface is followed by a cylindrical solid body, the rear part of the cathode head (3b) has vaporization fins (3b-l), and the vaporization fins (3b-1) are arranged in a multi-piece annular shape, vaporization The gap between the ribs (3b-1) constitutes a vaporization chamber (3-9), the vaporization fin (3b-1) has a fitting flange (3b-2); the cathode cap (3c) has a fitting flange (3b) - 2) Fastened to the wall of the front end of the cathode rod (3a), the vaporizing fins (3b-1) project into the tube of the cathode rod (3a), and the front end of the cathode head (3b) protrudes from the cathode cap (3c) The space ring groove between the cathode cap (3c) and the cylindrical body of the cathode head (3b) constitutes a steam ring (3-8), and the space of the cooling cavity (3-4) is communicated to the vaporization chamber (3-9) to The steam ring (3-8), the outlet of the steam ring (3-8) is in the air chamber (14); the rear seat (4) is designed as a disc body, and the center of the disc body of the rear seat (4) has a through hole And packing box, through hole And the packing box is perpendicular to the disk surface, the opening of the packing box is on the rear outer side; the rear side (4) has a rear frame (5) on the rear side, the rear frame (5) is a two-leg support structure, and the rear end of the rear frame (5) There is a shaft seat (7), and the rear frame of the rear frame (5) is symmetrically provided with a sliding rail (5-1), and the rear frame (5), the shaft seat (7) and the rear seat (4) are integrally connected. The shaft seat (7) is concentric with the rear seat (4); the driving screw (6) is arranged on the shaft seat (7), and the driving screw (6) has a driving thread, an axial limiting collar and an adjusting handle (8) ), the axial limiting collar of the driving screw (6) is installed in the shell of the shaft seat (7), so that the driving screw (6) can only move circumferentially and cannot move axially, and the adjusting handle of the driving screw (6) (8) Extend the rear end of the shaft seat (7), the adjustment opening of the adjusting handle (8) is square, and it is adjusted with the special tool for square hole; the rear rod of the cathode (3) has a sliding slot (3-1) ), there is a drive screw hole (3 - 2) in the rod body, the drive screw hole (3-2) of the cathode (3) is screwed with the drive screw (6), and the chute (3-1) of the cathode (3) is The slide rail (5-1) on the rear frame (5) is fitted with the shaft To the activity; the anode (1), the barrel (2) and the rear seat (4) are concentrically arranged, the rear end of the barrel (2) is connected to the rear seat (4) to form a gun body, and the anode (1) is connected The front end of the barrel (2), the inner space of the barrel (2) constitutes the air chamber (14), the rear seat (4) constitutes the rear closed end of the barrel (2); the front end of the cathode (3) passes through the rear seat (4) The packing box and the through hole protrude into the barrel (2), the packing box on the rear seat (4) has a sealing packing (13), and the sealing packing (13) is pressed by the packing box cover (12); The rear rod of the cathode (3) is outside the gun body, and the working water port (3 - 3) is externally connected to the cathode (3) cooling chamber (3-4); the cathode (3) front end and anode ( 1) The space between them forms a discharge space, the cathode (3) has a power line connector on the rod, and the anode (1) has a power terminal (17). In this embodiment, the anode (1) is divided into an anode front jaw (la) and an anode back jaw (lb) for separate processing, and then completed by butt welding, after finishing by cutting, grinding, etc., and then after completion. A zirconia ceramic layer is sprayed on both end faces of the anode (1) for protection and insulation treatment; the cathode is divided into a cathode head (3b) and a cathode cap (3c) for separate processing, and then subjected to precision welding, cutting and grinding. Processing is complete. The arc plasma spray gun works in a transfer arc mode, and the power line connecting members on the rod body of the cathode (3) are respectively connected to the negative pole of the power supply main power source and the negative pole of the arc ignition high frequency power supply, and the power supply wiring on the anode (1) The terminals (17) are respectively connected to the positive pole of the main power supply of the power controller and the anode of the pilot arc high frequency power supply. The cooling water port (15) and the working water port (3-3) are connected to the water supply system and the steam supply system through a 50 cm length ceramic tube. In the working of this embodiment, the steam is used as the working gas when the plasma spray gun is started. After the arc is pulled out, the water is replaced by water and the water is split into two into the plasma spray gun, and one of the loops enters the annular cooling tank of the anode (1). (1-1), after absorbing the heat of the anode body, vaporizing into water vapor in the gasification hole (1-2), absorbing the heat of the anode body by using the latent heat of vaporization of the water to generate water vapor, and then from the steam vent (1-3) ) enters the nozzle (16) in a tangential direction, and becomes the active chemical ejected from the spray gun; the other enters the cooling chamber (3-4) in the cathode (3), absorbs the heat of the cathode body, and then in the vaporization chamber (3-9) The vaporization is water vapor, and the latent heat of vaporization of the water absorbs the heat of the cathode. Then, the water vapor is ejected from the gas spraying ring (3-8) into the discharge zone as a working gas of the plasma torch, and is ionized, decomposed and activated into H. The active chemicals of 2 , H, 0 2 , 0 and H0 are ejected from the nozzle (16) of the plasma torch. In the above process: water is first used as a coolant for the anode (1) and the cathode (3), and then vaporized into water vapor, and the heat of vaporization of the anode (1) and the cathode (3) is absorbed by the latent heat of vaporization of the water to avoid or slow down the anode.
( 1 ) 和阴极 (3) 的烧蚀, 再把水蒸汽作为工作气利用或作为被加热对象, 经过电场电离、 分解和活化成为 、 H、 02、 0和 H0的活性化学物, 由等离子体喷枪喷入气化炉内与炭进行化 学反应生成合成气。 等离子体喷枪枪体内的一部分水蒸汽作为枪体与等离子体电弧之间的隔 离剂或冷却剂, 保护枪体不被烧蚀。 等离子体喷枪启动时的工作气的供气 (汽)压力为 0. 5〜 IMpa, 等离子体喷枪正常工作时的供水压力为 0. 2〜0. 5Mpa, 等离子体喷枪内的压力由水汽 化产生; 水的输入流量按等离子体喷枪的电输入功率正比例确定, 当把水蒸汽加热到 4200°C 时, 按 11^水/2. 08〜2. 91^ * 11的比例来同步调节水流量和电输入功率。 等离子体喷枪工作 时, 使用绝缘材料制作的内方孔专用工具来转动驱动螺杆(6), 使阴极(3 )作轴向移动来调 节枪体内的阴极头部与阳极之间的距离, 以增减等离子体喷枪的输入功率。 (1) and ablation of the cathode (3), using water vapor as the working gas or as the object to be heated, ionized, decomposed and activated by the electric field to become active chemicals of H, 0 2 , 0 and H0, by plasma The body spray gun is injected into the gasifier to chemically react with charcoal to form syngas. A part of the water vapor in the plasma spray gun body acts as a isolating agent or coolant between the gun body and the plasma arc to protect the gun body from ablation. The pressure of the plasma spray gun is 0. 2~0. 5Mpa, the pressure in the plasma spray gun is generated by water vaporization. The pressure of the supply of the plasma spray gun is 0. 2~0. The input flow rate of water is determined proportionally to the electric input power of the plasma spray gun. When the water vapor is heated to 4200 ° C, the water flow rate is adjusted synchronously according to the ratio of 11 ^ water / 2.08 to 2. 91 ^ * 11 Electrical input power. When the plasma spray gun is working, the inner hole special tool made of insulating material is used to rotate the drive screw (6) to make the cathode (3) move axially. The distance between the cathode head and the anode in the gun body to increase or decrease the input power of the plasma torch.
实施例 2 图 2所示的实施方式中, 电弧等离子体喷枪主要由阳极 (1)、 阴极头 (3b)、 阴极帽 (3c)、 枪筒 (2)和阴极基座 (18) 组成, 枪筒 (2) 的后端连接在阴极基座 (18)上 构成枪体, 阳极 (1)、 枪筒 (2) 和阴极基座 (18) 同轴心设置, 阳极 (1) 连接在枪筒 (2) 的前端, 阳极 (1) 的环心空间构成喷口 (16), 枪筒 (2) 的内空构成气室 (14), 阴极基 座(18)构成枪筒(2)的后封闭端, 阴极头(3b)设置在枪体内, 阴极帽(3c)把阴极头(3b) 紧固在阴极基座 (18) 上, 阴极头 (3b) 与阳极 (1) 之间的空间构成放电空间; 其中, 阳 极(1)为中空环形体结构,环形体的外侧有电源接线端(17),环形体内有环形冷却槽(1-1), 环形冷却槽 (1-1) 有冷却水接口 (15) 接入, 环形体的环内空间构成喷口 (16); 环形冷却 槽 (1-1) 与喷口 (16) 之间的环壁上有冷却水汽化孔 (1-2) 和喷汽槽 (1-3), 冷却水汽化 孔 (1-2) 的进口在环形冷却槽 (1-1), 冷却水汽化孔 (1-2) 的出口连通到喷汽槽 (1-3), 喷汽槽 (1-3) 以切线方向进入喷口 (16); 阴极基座 (18) 为圆盘体设计, 圆盘体的圆心上 有过孔, 过孔构成阴极头 (3b) 的安装孔和冷却腔 (3-4), 阴极头 (3b) 的安装孔在枪体内 的一侧, 阴极基座(18)的后外侧有工作水接口(3-3)和阴极接线端(22),工作水接口(3-3) 和冷却腔(3-4) 同孔设置; 阴极头 (3b) 为圆柱实体, 阴极头 (3b) 的后部圆柱实体上有汽 化肋片 (3b-l), 汽化肋片 (3b-l) 为多片方式环形设置, 汽化肋片 (3b-l)之间的空隙构成 汽化腔 (3-9), 汽化肋片 (3b-l) 上有装配凸缘 (3b-2); 阴极帽 (3c) 把装配凸缘 (3b-2) 紧固在阴极基座 (18)上, 汽化肋片 (3b-l) 伸入到阴极基座 (18) 的冷却腔 (3-4) 内, 阴 极头 (3b) 的前端伸出阴极帽 (3c), 阴极帽 (3c) 与阴极头 (3b) 的圆柱实体之间的空间环 槽构成喷汽环 (3-8), 冷却腔 (3-4) 的空间通过汽化腔 (3-9) 连通到喷汽环 (3-8), 喷汽 环 (3-8) 的出口在气室 (14)。  Embodiment 2 In the embodiment shown in FIG. 2, the arc plasma torch is mainly composed of an anode (1), a cathode head (3b), a cathode cap (3c), a barrel (2) and a cathode base (18). The rear end of the barrel (2) is connected to the cathode base (18) to form a gun body, and the anode (1), the barrel (2) and the cathode base (18) are concentrically arranged, and the anode (1) is connected to the barrel. The front end of (2), the annular space of the anode (1) constitutes the spout (16), the inner space of the barrel (2) constitutes the air chamber (14), and the cathode base (18) constitutes the rear closure of the barrel (2) The cathode head (3b) is disposed in the gun body, and the cathode cap (3c) fastens the cathode head (3b) on the cathode base (18), and the space between the cathode head (3b) and the anode (1) constitutes a discharge. Space; wherein, the anode (1) is a hollow annular body structure, the outer side of the annular body has a power supply terminal (17), the annular body has an annular cooling groove (1-1), and the annular cooling groove (1-1) has a cooling water interface. (15) Access, the inner space of the ring body constitutes the spout (16); the ring wall between the annular cooling groove (1-1) and the spout (16) However, the water vaporization holes (1-2) and the steam injection grooves (1-3), the inlets of the cooling water vaporization holes (1-2) are in the annular cooling grooves (1-1), and the cooling water vaporization holes (1-2) The outlet is connected to the steam venting groove (1-3), and the steam venting groove (1-3) enters the venting port (16) in a tangential direction; the cathode pedestal (18) is designed as a disk body, and the disk body has a through hole in the center of the disk The through hole constitutes a mounting hole of the cathode head (3b) and a cooling cavity (3-4), a mounting hole of the cathode head (3b) is on one side of the gun body, and a working water interface is provided on the rear side of the cathode base (18) ( 3-3) and the cathode terminal (22), the working water interface (3-3) and the cooling chamber (3-4) are arranged in the same hole; the cathode head (3b) is a cylindrical body, and the rear cylinder of the cathode head (3b) The body has vaporization fins (3b-1), and the vaporization fins (3b-1) are annularly arranged in a plurality of ways. The gap between the vaporization fins (3b-1) constitutes a vaporization chamber (3-9), and the vaporization rib The plate (3b-l) has a mounting flange (3b-2); the cathode cap (3c) fastens the mounting flange (3b-2) to the cathode base (18), and vaporizes the ribs (3b-l) a cooling cavity (3-4) that projects into the cathode base (18) The front end of the cathode head (3b) protrudes from the cathode cap (3c), and the space ring groove between the cathode body (3c) and the cylindrical body of the cathode head (3b) constitutes a steam ring (3-8), a cooling chamber (3) The space of -4) is connected to the steam ring (3-8) through the vaporization chamber (3-9), and the outlet of the steam ring (3-8) is in the gas chamber (14).
实施例 3 图 10所示的实施方式中, 电弧等离子体喷枪由阳极(1)、枪筒(2)、 阴极(3) 和阴极基座 (18) 组成, 阳极 (1)、 枪筒 (2)、 阴极 (3)和阴极基座 (18) 同轴心设置, 枪 筒 (2) 的后端连接在阴极基座 (18) 上构成枪体, 阳极 (1) 连接在枪筒 (2) 的前端, 枪 筒 (2) 的内空间构成气室 (14), 阴极 (3) 连接在阴极基座 (18), 阴极 (3) 与阳极 (1) 之间的空间构成放电空间, 阴极基座 (18) 构成枪筒 (2) 的后封闭端, 其中: 阳极 (1) 为 环形体结构, 环心空间构成喷口 (16), 在阳极 (1) 的环形体上有汽化肋板 (1-7), 汽化肋 板 (1-7) 为多片方式, 各汽化肋板(1-7) 以环心为中心呈环形阵列, 各汽化肋板 (1-7) 之 间的空间构成汽化槽(1-6); 枪筒(2)为圆筒体结构, 在枪筒(2) 的筒壁上有通水孔(25), 在枪筒(2) 的前部有扩口空间, 扩口空间构成环形冷却槽 (1-1); 阴极基座 (18) 为三层环 壁圆筒结构, 阴极基座 (18) 的内环壁构成阴极杆 (3a), 中环壁与内环壁之间的空间为气 室 (14) 的一部分, 中环壁与外环壁之间的空间构成阳极供水室(24), 阳极供水室 (24)有 冷却水接口 (15) 接入, 阳极供水室 (24) 由通水孔 (25) 连通到环形冷却槽 (1-1), 中环 壁与内环壁之间的气室 (14) 有工作气接口 (19) 接入, 阴极基座 (18) 的后端有工作水接 口 (3-3), 工作水接口 (3-3)连通到阴极的冷却腔 (3-4); 在阴极基座 (18) 的后部有阴极 接线端 (22) 接入; 阴极 (3) 由阴极杆 (3a)、 阴极头 (3b) 和阴极帽 (3c) 组成, 阴极 头 (3b) 为圆柱体结构, 阴极头 (3b) 的圆柱体内有冷却腔 (3-4), 阴极头 (3b) 的圆柱体 上有汽化肋片 (3b- 1), 汽化肋片 (3b-l) 为多片方式, 汽化肋片 (3b-l) 以阴极 (3) 的轴 心呈环形阵列, 各汽化肋片 (3b-l) 之间的空间构成汽化腔 (3-9), 阴极头 (3b) 的后部有 装配凸缘 (3b-2), 阴极帽 (3c ) 通过装配凸缘 (3b-2 ) 把阴极头 (3b) 紧固在阴极杆 (3a) 的前端上, 阴极头(3b )的前部与阴极帽(3c )之间的空隙构成喷汽环(3-8), 汽化腔(3-9) 与冷却腔 (3-4) 连通, 汽化腔 (3-9)通过喷汽环 (3-8 ) 连通到喷口 (16)。 在枪筒 (2) 的 前部扩口空间中有压缩线圈 (20a), 压缩线圈 (20a)为多绕组并联方式, 各绕组线圈同绕在 同一个环形骨架上, 阳极 (1 )通过压缩线圈 (20a) 与电源进行电气连接; 在枪筒 (2)前部 的筒壁内侧与阳极 (1 ) 的侧壁之间设置环形集汽室 (1-8) 和喷汽槽 (1-3), 汽化槽 (1-6 ) 连通到环形集汽室 (1-8 ), 环形集汽室 (1-8 ) 连通到喷汽槽 (1-3), 喷汽槽 (1-3) 连通 到气室(14)或喷口(16)。本电弧等离子体喷枪在工作时,把水分二路分别由冷却水接口(15) 和工作水接口 (3-3)送入等离子体喷枪内, 其中从冷却水接口 (15)送入的为去离子水, 去 离子水经通水孔 (25) 到达环形冷却槽 (1-1 ), 然后进入汽化槽 (1-6), 吸收阳极 (1 ) 的热 量汽化为水蒸汽后, 经环形集汽室 (1-8 ) 由喷汽槽 (1-3) 进入放电区, 被电离、 分解和活 化成为 H2、 H、 02、 O和 HO的活性化学物, 从等离子体喷枪的喷口 (16) 喷出; 从工作水 接口(3-3)送入的为自来水或中水或去离子水,水经阴极的冷却腔(3-4)进入汽化腔(3-9), 吸收阴极头 (3b) 的热量汽化为水蒸汽后, 经喷汽环 (3-8)进入放电区, 被电离、 分解和活 化成为 H2、 H、 02、 O和 HO的活性化学物, 从等离子体喷枪的喷口 (16) 喷出。 当本实施 例为气化炉的配套设备时, 把气化炉反馈气作为工作气从接口 (19) 送入等离子体喷枪内的 气室(14), 进入放电区, 被电离为正离子和负离子, 成为等离子体电弧, 从等离子体喷枪的 喷口 (16) 喷出; 当本实施例为燃烧器设备时, 把空气作为工作气从接口 (19) 送入等离子 体喷枪内的气室(14), 进入放电区, 被电离为正离子和负离子, 成为等离子体电弧, 从等离 子体喷枪的喷口 (16) 喷出; 被分解和活化成为 H2、 H、 02、 0和 HO的活性化学物, 随等离子 体电弧一起喷出进入气化炉内或锅炉内。 Embodiment 3 In the embodiment shown in Fig. 10, the arc plasma torch is composed of an anode (1), a barrel (2), a cathode (3) and a cathode base (18), an anode (1), a barrel (2). ), the cathode (3) and the cathode base (18) are concentrically arranged, the rear end of the barrel (2) is connected to the cathode base (18) to form a gun body, and the anode (1) is connected to the barrel (2) The front end, the inner space of the barrel (2) constitutes a gas chamber (14), the cathode (3) is connected to the cathode base (18), and the space between the cathode (3) and the anode (1) constitutes a discharge space, the cathode base The seat (18) constitutes the rear closed end of the barrel (2), wherein: the anode (1) is an annular body structure, the annular space constitutes a spout (16), and the annular body of the anode (1) has a vaporized rib (1) -7), the vaporized ribs (1-7) are in a multi-piece manner, and each vaporized rib (1-7) is in an annular array centered on the center of the ring, and the space between the vaporized ribs (1-7) constitutes vaporization. The groove (1-6); the barrel (2) has a cylindrical structure, and has a water-passing hole (25) in the barrel wall of the barrel (2), and has a flared space at the front of the barrel (2). Flared space constitutes an annular cooling groove (1-1); The cathode base (18) is a three-layer annular wall cylinder structure, and the inner ring wall of the cathode base (18) constitutes a cathode rod (3a), and the space between the middle ring wall and the inner ring wall is gas A part of the chamber (14), the space between the middle ring wall and the outer ring wall constitutes an anode water supply chamber (24), the anode water supply chamber (24) has a cooling water port (15), and the anode water supply chamber (24) is connected to the water. The hole (25) is connected to the annular cooling groove (1-1), the air chamber (14) between the middle ring wall and the inner ring wall has a working air connection (19), and the rear end of the cathode base (18) has a working Water interface (3-3), working water port (3-3) connected to the cathode cooling chamber (3-4); cathode terminal (22) at the rear of the cathode base (18); cathode ( 3) It consists of cathode rod (3a), cathode head (3b) and cathode cap (3c). The cathode head (3b) has a cylindrical structure. The cathode head (3b) has a cooling chamber (3-4) in the cylinder. The head (3b) has a vaporized fin (3b-1) on the cylinder, the vaporized fin (3b-1) is in a multi-piece manner, and the vaporized fin (3b-1) has an annular array in the axial center of the cathode (3). , each vaporized fin (3b-l) The space between the two forms the vaporization chamber (3-9), and the back of the cathode head (3b) has The mounting flange (3b-2), the cathode cap (3c) fastens the cathode head (3b) to the front end of the cathode rod (3a) through the fitting flange (3b-2), and the front portion of the cathode head (3b) The gap between the cathode caps (3c) constitutes a steam ring (3-8), the vaporization chamber (3-9) communicates with the cooling chamber (3-4), and the vaporization chamber (3-9) passes through the steam ring (3- 8) Connect to the spout (16). There is a compression coil (20a) in the front flared space of the barrel (2), and the compression coil (20a) is a multi-winding parallel connection, each winding coil is wound on the same annular skeleton, and the anode (1) passes through the compression coil. (20a) Electrical connection to the power supply; an annular collecting chamber (1-8) and a steam vent (1-3) between the inside of the barrel wall at the front of the barrel (2) and the side wall of the anode (1) The vaporization tank (1-6) is connected to the annular steam collecting chamber (1-8), the annular steam collecting chamber (1-8) is connected to the steam spraying tank (1-3), and the steam spraying tank (1-3) is connected to Air chamber (14) or spout (16). When the arc plasma spray gun is in operation, the two water paths are respectively sent into the plasma spray gun from the cooling water port (15) and the working water port (3-3), wherein the water supply port (15) is sent from the cooling water port (15). Ionized water, deionized water passes through the water hole (25) to the annular cooling tank (1-1), and then enters the vaporization tank (1-6). The heat of the absorption anode (1) is vaporized into water vapor, and then the annular steam is collected. The chamber (1-8) enters the discharge zone by the steam vent (1-3), is ionized, decomposed and activated into active chemicals of H 2 , H, 0 2 , O and HO, from the nozzle of the plasma spray gun (16 Squirting; tap water or deionized water fed from the working water port (3-3), the water enters the vaporization chamber (3-9) through the cathode cooling chamber (3-4), and absorbs the cathode head ( 3b) The heat is vaporized into water vapor and then enters the discharge zone through the steam ring (3-8), ionized, decomposed and activated to become active chemicals of H 2 , H, 0 2 , O and HO, from the plasma spray gun. The spout (16) is ejected. When the embodiment is an auxiliary equipment of the gasification furnace, the gasification feedback gas of the gasifier is sent as the working gas from the interface (19) into the gas chamber (14) in the plasma spray gun, enters the discharge zone, and is ionized into positive ions and The negative ion, which becomes a plasma arc, is ejected from the nozzle (16) of the plasma torch; when the burner device is used in the present embodiment, air is sent as an operating gas from the interface (19) to the gas chamber in the plasma torch (14). ), enters the discharge region, is ionized into positive ions and negative ions, becomes a plasma arc, is ejected from the nozzle (16) of the plasma torch; is decomposed and activated into active chemistry of H 2 , H, 0 2 , 0 and HO The material is ejected into the gasifier or into the boiler along with the plasma arc.
实施例 4 图 11所示的实施方式中, 电弧等离子体喷枪由阳极(1 )、枪筒(2)、 阴极(3) 和阴极基座 (18) 组成, 阳极 (1 )、 枪筒 (2)、 阴极 (3)和阴极基座 (18) 同轴心设置, 枪 筒 (2) 的后端连接在阴极基座 (18) 上构成枪体, 阳极 (1 ) 连接在枪筒 (2 ) 的前端, 枪 筒 (2) 的内空间构成气室 (14), 阴极 (3 ) 连接在阴极基座 (18 ), 阴极 (3) 与阳极 (1 ) 之间的空间构成放电空间, 阴极基座 (18 ) 构成枪筒 (2 ) 的后封闭端, 其中: 阳极 (1 ) 为 环形体结构, 环心空间构成喷口 (16), 在阳极 (1 ) 的环形体上有汽化肋板 (1-7), 汽化肋 板 (1-7) 为多片设置, 各汽化肋板(1-7) 以环心为中心呈环形阵列, 各汽化肋板 (1-7)之 间的空间构成汽化槽 (1-6); 枪筒 (2) 由外筒(2a)和内筒(2b) 组成双层圆筒体结构, 内 筒 (2b) 设置在外筒 (2a) 内的中段, 外筒 (2a) 长于内筒 (2b), 内筒 (2b) 的外壁与外 筒 (2a) 的内壁之间构成气室 (14) 的一部分, 在外筒 (2a) 的筒壁上有通水孔 (25), 在枪 筒 (2 ) 的前部有扩口空间, 扩口空间构成环形冷却槽 (1-1 ), 在枪筒 (2 ) 前部的筒壁内侧 与阳极 (1 ) 的侧壁之间有环形集汽室 (1-8 ), 环形集汽室 (1-8 ) 经通气孔 (28 ) 连通到气 室 (14); 枪筒的外筒 (2a) 连接到阴极基座 (18 ) 上, 阴极基座 (18 ) 的内环壁构成阴极 杆 (3a), 在枪筒的外筒 (2a) 和阴极基座 (18) 之间嵌套有过度件 (23), 过度件 (23) 构 成阳极供水室(24)的外环壁, 阳极供水室(24)有冷却水接口 (15)接入, 阳极供水室(24) 由通水孔 (25 ) 连通到环形冷却槽 (1-1 ), 阴极基座 (18) 的后端有工作水接口 (3-3), 工 作水接口 (3-3) 连通到阴极的冷却腔 (3-4); 在阴极基座 (18) 的后部有阴极接线端 (22 ) 接入; 阴极 (3) 由阴极杆 (3a)、 阴极头 (3b) 和阴极帽 (3c ) 组成, 阴极头 (3b) 为圆柱 体结构,阴极头(3b)的圆柱体内有冷却腔(3- 4),阴极头(3b)的圆柱体上有汽化肋片(3b - 1), 汽化肋片 (3b-l) 为多片方式, 汽化肋片 (3b-l) 以阴极 (3) 的轴心呈环形阵列, 各汽化肋 片 (3b-l) 之间的空间构成汽化腔 (3-9), 阴极头 (3b) 的后部有装配凸缘 (3b-2), 阴极 帽 (3c) 通过装配凸缘(3b-2) 把阴极头 (3b) 紧固在阴极杆 (3a) 的前端上, 阴极头 (3b) 的前部与阴极帽 (3c)之间的空隙构成喷汽环 (3-8), 汽化腔 (3-9)与冷却腔 (3-4) 连通, 汽化腔 (3-9) 通过喷汽环 (3-8) 连通到喷口 (16); 在枪筒 (2) 的前部扩口空间中设置压 缩线圈 (20a), 压缩线圈 (20a) 为多绕组并联方式, 各绕组线圈同绕在同一个环形骨架上, 阳极 (1) 通过压缩线圈 (20a) 与电源进行电气连接。 本实施例作为气化炉的配套设备时, 把自来水通过工作水接口 (3-3) 送入等离子体喷枪内, 水经阴极的冷却腔 (3-4) 进入汽化 腔(3-9), 吸收阴极头(3b)的热量汽化为水蒸汽后, 经喷汽环(3-8)进入放电区, 被电离、 分解和活化成为 、 H、 02、 0和 H0的活性化学物, 从等离子体喷枪的喷口 (16) 喷出进入气 化炉; 把去离子水从冷却水接口 (15)送入等离子体喷枪体喷枪内, 去离子水经通水孔(25) 到达环形冷却槽(1-1), 然后进入汽化槽 (1-6), 吸收阳极(1) 的热量汽化为水蒸汽后, 经 过环形集汽室 (1-8) 和通气孔 (28) 进入气室 (14), 再进入放电区, 被电离、 分解和活化 成为 H2、 H、 02、 0和 H0的活性化学物, 从等离子体喷枪的喷口 (16) 喷出进入气化炉。 Embodiment 4 In the embodiment shown in Fig. 11, the arc plasma torch is composed of an anode (1), a barrel (2), a cathode (3) and a cathode base (18), an anode (1) and a barrel (2). ), the cathode (3) and the cathode base (18) are concentrically arranged, the rear end of the barrel (2) is connected to the cathode base (18) to form a gun body, and the anode (1) is connected to the barrel (2) The front end, the inner space of the barrel (2) constitutes a gas chamber (14), the cathode (3) is connected to the cathode base (18), and the space between the cathode (3) and the anode (1) constitutes a discharge space, the cathode base The seat (18) constitutes a rear closed end of the barrel (2), wherein: the anode (1) is an annular body structure, the annular space constitutes a spout (16), and the annular body of the anode (1) has a vaporized rib (1) -7), the vaporized ribs (1-7) are arranged in multiple pieces, and each vaporized rib (1-7) is an annular array centered on the center of the ring, and the space between the vaporized ribs (1-7) constitutes vaporization. The groove (1-6); the barrel (2) is composed of an outer cylinder (2a) and an inner cylinder (2b), and the inner cylinder (2b) is disposed in the middle section of the outer cylinder (2a), and the outer cylinder ( 2a) longer than The cylinder (2b), a portion of the air chamber (14) is formed between the outer wall of the inner cylinder (2b) and the inner wall of the outer cylinder (2a), and a water passage hole (25) is formed in the cylinder wall of the outer cylinder (2a). The front part of the cylinder (2) has a flared space, and the flared space constitutes an annular cooling groove (1-1), and an annular set is formed between the inner side of the barrel wall at the front of the barrel (2) and the side wall of the anode (1). The steam chamber (1-8), the annular steam collecting chamber (1-8) is connected to the gas chamber (14) through the vent hole (28); the outer cylinder (2a) of the barrel is connected to the cathode base (18), the cathode The inner ring wall of the base (18) constitutes a cathode rod (3a), and an excess piece (23) is nested between the outer barrel (2a) and the cathode base (18) of the barrel, and the excess piece (23) constitutes an anode. The outer ring wall of the water supply chamber (24), the anode water supply chamber (24) is connected to the cooling water port (15), and the anode water supply chamber (24) is connected to the annular cooling channel (1-1) by the water passing hole (25). The back end of the cathode base (18) has a working water port (3-3), the working water port (3-3) is connected to the cooling chamber of the cathode (3-4); at the rear of the cathode base (18) Cathode terminal (22) is connected; cathode (3) is connected by cathode rod . 3A), the cathode head (3b) and a cathode cap (3c), and the cathode head (3b) in a cylindrical The body structure, the cathode head (3b) has a cooling chamber (3 - 4) in the cylinder, the cathode head (3b) has vaporization fins (3b - 1) on the cylinder, and the vaporization fins (3b - 1) are multi-piece By way of example, the vaporization fins (3b-1) are in an annular array with the axis of the cathode (3), and the space between the vaporization fins (3b-1) constitutes a vaporization chamber (3-9), and the cathode head (3b) The rear part has a fitting flange (3b-2), and the cathode cap (3c) fastens the cathode head (3b) to the front end of the cathode rod (3a) through the fitting flange (3b-2), the cathode head (3b) The gap between the front portion and the cathode cap (3c) constitutes a steam ring (3-8), the vaporization chamber (3-9) communicates with the cooling chamber (3-4), and the vaporization chamber (3-9) passes through the steam ring. (3-8) Connected to the spout (16); a compression coil (20a) is arranged in the front flared space of the barrel (2), and the compression coil (20a) is a multi-winding parallel connection, and each winding coil is wound in the same On a ring skeleton, the anode (1) is electrically connected to the power source via a compression coil (20a). In the embodiment, when the auxiliary equipment of the gasification furnace is used, the tap water is sent into the plasma spray gun through the working water interface (3-3), and the water enters the vaporization chamber (3-9) through the cooling chamber (3-4) of the cathode. after uptake of the cathode head (3b) of the heat of vaporization of water vapor, the steam jet ring (3-8) into the discharge region, ionized, become activated and decomposed, H, 0 2, 0, and H0 is the active chemical substance from a plasma The nozzle (16) of the body spray gun is sprayed into the gasifier; the deionized water is sent from the cooling water interface (15) into the spray gun of the plasma spray gun body, and the deionized water passes through the water passage hole (25) to reach the annular cooling tank (1) -1), then enters the vaporization tank (1-6), and the heat of the absorption anode (1) is vaporized into water vapor, and then enters the gas chamber (14) through the annular steam collecting chamber (1-8) and the vent hole (28). Re-entry into the discharge zone, ionized, decomposed and activated into active chemicals of H 2 , H, 0 2 , 0 and H0, which are ejected from the nozzle (16) of the plasma torch into the gasifier.
实施例 5 本实施方式如图 12所示, 是在第 4实施例的基础上进行的部分改变, 与第 4 实施例的不同之处是改变了阴极基座 (18)和阴极杆 (3a) 的设计, 其中: 在阴极基座 (18) 上设置有前填料盒 (29)、 阴极供水室 (26)、 内六角滑槽 (31) 和后填料盒 (32), 前填料 盒 (29)、 阴极供水室 (26)、 内六角滑槽 (31) 和后填料盒 (32) 依次同轴设置, 在前填料 盒 (29) 上有前密封填料 (30) 和前填料盖 (35), 在后填料盒 (32) 上有后密封填料 (34) 和后填料盖 (33); 阴极杆 (3a) 的中部设计有多只过孔 (27), 阴极杆 (3a) 的后部外侧设 计为外六角, 内侧设计为螺纹, 阴极杆 (3a) 的后部穿过阴极供水室 (26) 伸入到内六角滑 槽 (31) 中, 阴极杆 (3a) 的中部在阴极供水室 (26) 中, 阴极供水室 (26) 有工作水接 口(3-3)接入, 阴极供水室(26)通过过孔(27)连通到阴极冷却腔(3-4); 在阴极基座(18) 的后填料盒 (32) 有驱动螺杆 (6) 穿过, 驱动螺杆 (6) 的外螺纹连接到阴极杆 (3a) 后部 的内螺纹, 驱动螺杆 (6) 的后端有螺杆调节柄 (8), 工作时, 转动驱动螺杆 (6) 使阴极 杆(3a)作前后运动, 从而带动阴极头作伸缩运动。 另外, 本实施例用导电环 (20b)替代了 压缩线圈 (20a), 把阴极帽 (3c) 的材料改变为陶瓷材料。 本实施例在运行时, 转动驱动螺 杆(6), 使阴极(3) 作轴向伸缩移动, 从而调节枪体内的阴极头部与阳极之间的距离, 实现 了用机械的方式来调节等离子体喷枪的输出功率,增减枪体内阴极头部与阳极之间的距离时, 等离子体喷枪的输出功率就增大或减小, 当增加阴极头部与阳极之间的距离时, 拉长了喷枪 内电弧, 相对延长了工作气在喷枪内的滞留时间, 从而提高了加热温度。  Embodiment 5 This embodiment is a partial change performed on the basis of the fourth embodiment as shown in Fig. 12. The difference from the fourth embodiment is that the cathode base (18) and the cathode rod (3a) are changed. The design, where: the front packing box (29), the cathode water supply chamber (26), the hexagonal chute (31) and the rear packing box (32), the front packing box (29) are arranged on the cathode base (18) The cathode water supply chamber (26), the inner hexagonal chute (31) and the rear packing box (32) are arranged coaxially in turn, and the front packing box (29) has a front sealing packing (30) and a front packing cover (35), There is a rear sealing packing (34) and a rear packing cover (33) on the rear packing box (32); a plurality of through holes (27) are designed in the middle of the cathode rod (3a), and the rear outer side of the cathode rod (3a) is designed The outer hexagon is designed with the inner side as a thread. The rear part of the cathode rod (3a) extends through the cathode water supply chamber (26) into the hexagonal chute (31), and the middle of the cathode rod (3a) is in the cathode water supply chamber (26). In the cathode water supply chamber (26) with a working water port (3-3) access, the cathode water supply chamber (26) through the through hole (27) is connected to the cathode cooling chamber (3-4); the rear packing box (32) of the cathode base (18) has a driving screw (6) passing through, and the external thread of the driving screw (6) is connected to the cathode rod ( 3a) The internal thread of the rear part, the screw (6) has a screw adjusting handle (8) at the rear end of the driving screw (6). When working, the driving screw (6) is rotated to move the cathode rod (3a) back and forth, thereby driving the cathode head for telescopic movement. . Further, this embodiment replaces the compression coil (20a) with a conductive ring (20b), and changes the material of the cathode cap (3c) to a ceramic material. In this embodiment, during operation, the driving screw (6) is rotated to move the cathode (3) axially and telescopically, thereby adjusting the distance between the cathode head and the anode in the gun body, thereby realizing the mechanical adjustment of the plasma. When the output power of the gun increases or decreases the distance between the cathode head and the anode in the gun body, the output power of the plasma torch increases or decreases. When the distance between the cathode head and the anode is increased, the spray gun is elongated. The internal arc increases the residence time of the working gas in the spray gun, thereby increasing the heating temperature.
实施例 6 本实施例把电弧等离子体喷枪应用到气化炉装置上, 把水通过等离子体喷枪 加热后再作为汽化剂送入气化炉内, 水在等离子体喷枪内的过程为: 先使水作为等离子体喷 枪的阴极 (3)、 阳极 (1) 的冷却剂, 然后汽化为水蒸汽, 利用水的汽化潜热吸收阴极 (3) 和阳极(1) 的热量, 避免或减缓阴极和阳极的烧蚀, 再把水蒸汽作为工作气利用或作为被加 热对象, 经过电场电离、 分解和活化成为活性化学物, 由等离子体喷枪喷入气化炉内与炭进 行化学反应生成合成气。 本实施例的等离子体喷枪由枪体、 阳极和阴极组成, 阴极在枪体之 内, 阴极的头部与阳极之间的空间为放电区, 阳极的中心圆孔为喷口, 阳极的体内有冷却腔, 阳极冷却腔至喷口的壁体上有多孔的汽化孔, 阴极的体内有冷却腔, 阴极的头部为多肋片设 计, 肋片具有汽化功能, 阴极冷却腔的空间通过阴极头部肋片间的孔隙连通到放电区。 本实 施例的具体操作流程为: 先用水蒸汽或其它气体作为等离子体喷枪启动时的工作气, 待拉出 电弧正常工作后, 再用水替代水蒸汽或其它气体分二路进入等离子体喷枪, 其中一路进入阳 极体内的冷却腔, 吸收阳极体的热量后, 在阳极的汽化孔汽化为水蒸汽, 利用水的汽化潜热 吸收阳极体的热量, 然后由喷口喷出作为气化剂进入汽化炉内; 另一路进入阴极体内的冷却 腔, 吸收阴极体的热量后, 在阴极头部的多孔汽化为水蒸汽, 利用水的汽化潜热吸收阴极的 热量, 然后, 水蒸汽作为等离子体喷枪的工作气体, 进入放电区, 被电离为正离子和负离子, 成为等离子体电弧, 由喷口喷出进入气化炉。 本实施例中: 等离子体喷枪启动时的工作气的 供气 (汽)压力为 0. 5〜lMpa, 等离子体喷枪正常工作时的供水压力为 0. 2〜0. 5Mpa, 等离子体 喷枪内的压力由水汽化产生; 按 1kg (水) /2. 9kw · h的比例来同步调节水流量和等离子体喷 枪的电输入功率, 把水汽化产生的水蒸汽加热到 4200°C, 使水分子分解为 H2、 H、 02、 0和 H0 的活性化学物, 再喷入气化炉作气化剂利用, 与炉内的炭进行化学反应, 生成以氢气和一氧 化碳为主要成分的富氢合成气;由等离子体喷枪喷入气化炉的气化剂包括水分子分解的 ¾、H、 02、 0、 H0的活性化学物和未分解的高温水蒸汽; 等离子体喷枪喷入气化炉的气化剂还兼作载 热元件, 携带等离子体喷枪产生的热量进入气化炉, 为气化炉提供热量, 同时, 气化剂与炉 内的炭进行放热反应, 在生成合成气的同时, 产生的反应热为炉内的原料烘干、 热解、 还原 反应、 和造气反应提供热量, 以维持气化反应持续进行。 本实施例在煤气化流化床装置上的 应用时: 煤气化装置设计为三段式流化床气化炉, 炉内有悬浮预热段、 湍流热解段和鼓泡气 化段, 等离子体喷枪设置在鼓泡气化段的炉墙上。 等离子体喷枪的阳极冷却腔和阴极冷却腔 上分别有进水接口, 阳极和阴极分别有电源接口, 阳极冷却腔和阴极冷却腔上的进水接口分 别通过一段 20cm 以上长度的绝缘隔离管连接到供水系统, 等离子体喷枪工作在转移电弧方 式, 等离子体喷枪的阴极电源接口连接到等离子体控制器电源的负极端口, 等离子体喷枪上 的阳极电源接口分别连接到等离子体控制器电源的引弧电源端口和主电源正极端口。 气化炉 运行时, 用煤粉作为气化原料, 同时, 把煤粉重量 60〜85%的水送入等离子体喷枪内加热到 400(TC以上, 产生的水蒸汽经过电场电离、 分解和活化后, 成为 H2、 H、 02、 0、 H0的活性化 学物, 再将这些活性化学物和未分解的高温水蒸汽, 由等离子体喷枪喷入气化炉内与焦炭进 行化学反应, 生成以氢气和一氧化碳为主要成分的富氢合成气。 本实施例在煤气化固定床装 置上的应用时: 煤气化装置设计为二段式固定床气化炉, 炉内有热解段和气化段, 等离子体 喷枪设置在气化段的炉墙上, 等离子体喷枪工作在非转移电弧方式, 利用炉内气化段的焦炭 作为主阳极, 等离子体喷枪上的阳极为辅助阳极, 等离子体喷枪上的阴极电源接口连接到等 离子体控制器电源的负极端口, 等离子体喷枪的辅助阳极的电源接口连接到等离子体控制器 电源的引弧电源端口, 等离子体控制器电源的主电源正极连接到气化炉主电源端口, 气化炉 的主电源端口通过电气接触件与炉内的焦炭进行接触。 气化炉运行时, 煤块从等离子体气化 炉的顶部送入炉内, 在炉内的热解段进行烘干和热解, 逸出挥发物成为焦炭进入气化段, 同 时, 把煤块重量 60〜85%的水送入等离子体喷枪内加热到 4000°C以上, 产生的水蒸汽经过电 场电离、 分解和活化后, 成为 、 H、 02、 0、 H0的活性化学物, 再将这些活性化学物和未分 解的高温水蒸汽, 由等离子体喷枪喷入气化炉内与焦炭进行化学反应, 生成以氢气和一氧化 碳为主要成分的富氢合成气。 本实施例在工业高分子废弃物气化装置或废橡胶炼油的残炭气 化装置上的应用时: 等离子体喷枪设置在气化装置的下部, 等离子体喷枪工作在转移电弧方 式, 等离子体喷枪上的阴极电源接口连接到等离子体控制器电源的负极端口, 等离子体喷枪 上的阳极电源接口分别连接到等离子体控制器电源的引弧电源端口和主电源正极端口。 气化 炉运行时, 用工业高分子废弃物或废橡胶炼油的残炭作为气化原料, 同时, 把原料重量 50〜 70%的水送入等离子体喷枪内加热到 400CTC以上, 产生的水蒸汽经过电场电离、 分解和活化 后, 成为 ¾、 H、 02、 0、 H0的活性化学物, 再将这些活性化学物和未分解的高温水蒸汽, 由 等离子体喷枪喷入气化炉内与焦炭进行化学反应, 生成以氢气和一氧化碳为主要成分的富氢 合成气。 本实施例在生活垃圾气化装置上应用时: 气化炉设计为固定床气化炉, 炉内自上而 下依次有烘干段、 热解段和气化段, 等离子体喷枪设置在气化段的炉墙上, 等离子体喷枪工 作在非转移电弧方式, 利用炉内的垃圾炭作为主阳极, 等离子体喷枪上的阳极为辅助阳极, 等离子体喷枪上的阴极电源接口连接到等离子体控制器电源的负极端口, 等离子体喷枪的辅 助阳极的电源接口连接到等离子体控制器电源的引弧电源端口, 等离子体控制器电源的主电 源正极连接到气化炉主电源端口, 气化炉的主电源端口通过电气接触件与炉内的垃圾炭进行 接触。气化炉运行时, 垃圾物料从等离子体气化炉的顶部送入炉内, 在炉内依次通过烘干段、 热解段进行烘干、 热解后, 变成垃圾炭进入气化段, 同时, 把每吨干基生活垃圾重量的 50〜 60%的水送入等离子体喷枪内加热到 4000°C以上, 产生的水蒸汽经过电场电离、 分解和活化 后, 成为 H2、 H、 02、 0、 H0的活性化学物, 再将这些活性化学物和未分解的高温水蒸汽, 由 等离子体喷枪喷入气化炉内与垃圾炭进行化学反应, 生成以氢气和一氧化碳为主要成分的富 氢合成气。本实施例在生物质气化装置上应用时, 气化炉的设计、 等离子体喷枪的安装位置、 工作方式及连接方式、 气化炉的运行均与在生活垃圾气化装置上的应用相同, 其中, 生物质 包括农业废弃物、 林业废弃物、 木材加工废弃物和能源植物。 Embodiment 6 In this embodiment, an arc plasma spray gun is applied to a gasification furnace device, and water is heated by a plasma spray gun and then sent to a gasification furnace as a vaporizer. The process of water in the plasma spray gun is as follows: Water acts as the cathode (3) of the plasma spray gun, the coolant of the anode (1), and then vaporizes into water vapor. The latent heat of vaporization of the water absorbs the heat of the cathode (3) and the anode (1), avoiding or slowing down the cathode and anode. After ablation, water vapor is used as a working gas or as a heated object, and is ionized, decomposed, and activated by an electric field to become an active chemical, which is injected into a gasification furnace by a plasma spray gun to chemically react with carbon to form a synthesis gas. The plasma torch of this embodiment is composed of a gun body, an anode and a cathode, the cathode is inside the gun body, the space between the head and the anode of the cathode is a discharge area, the central circular hole of the anode is a spout, and the anode body is cooled. Cavity, The anode cooling chamber has a porous vaporization hole on the wall of the nozzle, the cathode has a cooling cavity in the body, the head of the cathode has a multi-rib design, the fin has a vaporization function, and the space of the cathode cooling cavity passes through the cathode head fin The pores are connected to the discharge region. The specific operation flow of this embodiment is as follows: firstly, water vapor or other gas is used as the working gas when the plasma spray gun is started, and after the arc is normally worked, water is used instead of water vapor or other gas to enter the plasma spray gun, wherein After entering the cooling cavity of the anode body, absorbing the heat of the anode body, vaporizing the vaporization hole of the anode into water vapor, absorbing the heat of the anode body by using the latent heat of vaporization of the water, and then ejecting from the nozzle as a gasifying agent into the vaporization furnace; The other way into the cooling cavity of the cathode body, after absorbing the heat of the cathode body, the porous vaporization at the cathode head is water vapor, and the latent heat of vaporization of the water absorbs the heat of the cathode, and then the water vapor is used as the working gas of the plasma spray gun. The discharge region is ionized into positive ions and negative ions to become a plasma arc, which is ejected from the nozzle into the gasifier. In the plasma spray gun, the water supply pressure in the plasma spray gun is 0. 2~0. 5Mpa, in the plasma spray gun, in the plasma spray gun The pressure is generated by water vaporization; according to the ratio of 1kg (water) / 2. 9kw · h, the water flow rate and the electric input power of the plasma spray gun are synchronously adjusted, and the water vapor generated by the water vaporization is heated to 4200 ° C to decompose the water molecules. The active chemicals of H 2 , H, 0 2 , 0 and H0 are then injected into a gasifier for gasification, and chemically reacted with carbon in the furnace to form hydrogen-rich synthesis with hydrogen and carbon monoxide as main components. Gas; the gasifying agent injected into the gasifier by the plasma spray gun includes 3⁄4, H, 0 2 , 0, H0 active chemicals decomposed by water molecules and undecomposed high temperature water vapor; plasma spray gun is injected into the gasifier The gasifying agent also serves as a heat carrying element, and the heat generated by the plasma torch enters the gasifier to supply heat to the gasifier. At the same time, the gasifying agent reacts with the char in the furnace to generate syngas. , the heat of reaction generated is the furnace The raw material drying, pyrolysis, reduction, and gasification reactions provide heat to maintain the gasification reaction. When the present embodiment is applied to a coal gasification fluidized bed device: The coal gasification device is designed as a three-stage fluidized bed gasification furnace, which has a suspension preheating section, a turbulent pyrolysis section and a bubbling gasification section, and a plasma. The body spray gun is placed on the furnace wall of the bubbling gasification section. The anode cooling chamber and the cathode cooling chamber of the plasma spray gun respectively have a water inlet interface, and the anode and the cathode respectively have a power interface, and the inlet ports on the anode cooling chamber and the cathode cooling chamber are respectively connected to the insulating isolation tube having a length of more than 20 cm. Water supply system, the plasma spray gun works in the transfer arc mode, the cathode power supply interface of the plasma spray gun is connected to the negative electrode port of the plasma controller power supply, and the anode power supply interface on the plasma spray gun is respectively connected to the arc ignition power supply of the plasma controller power supply. Port and mains positive port. When the gasifier is in operation, pulverized coal is used as the gasification raw material. At the same time, 60~85% of the weight of the pulverized coal is sent into the plasma spray gun and heated to 400 (TC or more, and the generated water vapor is ionized, decomposed and activated by the electric field. after become H 2, H, 0 2, 0, H0 chemical activity, then such active chemicals and high-temperature steam undecomposed, by the plasma spray gun into the gasifier to chemically react with the coke, generating Hydrogen-rich synthesis gas with hydrogen and carbon monoxide as main components. In the application of the coal gasification fixed bed device in this embodiment: The coal gasification device is designed as a two-stage fixed bed gasification furnace, which has a pyrolysis section and a gasification section. The plasma spray gun is disposed on the furnace wall of the gasification section, the plasma spray gun operates in a non-transfer arc mode, and the coke in the gasification section of the furnace is used as the main anode, and the anode on the plasma spray gun is the auxiliary anode, on the plasma spray gun. The cathode power interface is connected to the negative port of the plasma controller power supply, and the power supply interface of the auxiliary anode of the plasma torch is connected to the arc of the plasma controller power supply The source port, the main power supply of the plasma controller power supply is connected to the main power port of the gasifier, and the main power port of the gasifier is in contact with the coke in the furnace through the electrical contact. When the gasifier is running, the coal is from the plasma. The top of the gasifier is fed into the furnace, dried and pyrolyzed in the pyrolysis section of the furnace, and the volatiles are released to become coke into the gasification section. At the same time, 60-85% of the weight of the coal is fed into the water. The plasma spray gun is heated to above 4000 °C, and the generated water vapor is ionized, decomposed and activated by the electric field to become active chemicals of H, 0 2 , 0, H0, and then these active chemicals and undecomposed high temperature. Water vapor is injected into the gasifier by a plasma spray gun to chemically react with coke to form a hydrogen-rich synthesis gas containing hydrogen and carbon monoxide as main components. This embodiment is used in industrial polymer waste gasification equipment or waste rubber refining. Carbon residue When using the device: The plasma torch is placed in the lower part of the gasification device, the plasma torch operates in the transfer arc mode, and the cathode power port on the plasma torch is connected to the negative port of the plasma controller power supply, on the plasma torch. The anode power ports are respectively connected to the arcing power port of the plasma controller power supply and the main power positive port. When the gasifier is in operation, the residual carbon of industrial polymer waste or waste rubber refining is used as the gasification raw material, and at the same time, 50~70% of the weight of the raw material is sent to the plasma spray gun to be heated to above 400 CTC, and the generated steam is generated. After being ionized, decomposed and activated by the electric field, it becomes an active chemical of 3⁄4, H, 0 2 , 0, H0, and then these active chemicals and undecomposed high-temperature steam are sprayed into the gasifier by a plasma spray gun. The coke undergoes a chemical reaction to form a hydrogen-rich synthesis gas containing hydrogen and carbon monoxide as main components. When the embodiment is applied to the domestic garbage gasification device: The gasification furnace is designed as a fixed bed gasification furnace, and the drying section, the pyrolysis section and the gasification section are sequentially arranged from top to bottom, and the plasma spray gun is set in the gasification. On the furnace wall of the section, the plasma spray gun works in a non-transfer arc mode, using the waste charcoal in the furnace as the main anode, the anode on the plasma spray gun as the auxiliary anode, and the cathode power supply interface on the plasma spray gun is connected to the plasma controller. The negative port of the power supply, the power supply interface of the auxiliary anode of the plasma torch is connected to the arcing power port of the plasma controller power supply, and the main power supply of the plasma controller power supply is connected to the main power port of the gasifier, the main gasifier The power port is in contact with the waste charcoal in the furnace through electrical contacts. When the gasifier is in operation, the garbage materials are sent into the furnace from the top of the plasma gasification furnace, and are sequentially dried and pyrolyzed in the furnace through the drying section and the pyrolysis section, and then become garbage char into the gasification section. At the same time, 50~60% of the water per ton of dry-based domestic waste is sent to the plasma spray gun and heated to above 4000 °C. The generated water vapor is ionized, decomposed and activated by the electric field to become H 2 , H, 0. 2 , 0, H0 active chemicals, and then these active chemicals and undecomposed high-temperature steam are sprayed into the gasifier by a plasma spray gun to chemically react with the waste carbon to form hydrogen and carbon monoxide as main components. Hydrogen-rich syngas. When the embodiment is applied to the biomass gasification device, the design of the gasification furnace, the installation position of the plasma spray gun, the working mode and the connection mode, and the operation of the gasification furnace are the same as those applied to the domestic waste gasification device. Among them, biomass includes agricultural waste, forestry waste, wood processing waste and energy plants.
实施例 7 本实施例把电弧等离子体喷枪作为一种燃烧器应用,水通过等离子体喷枪加热 分解后, 转化为 H2、 H、 02、 0、 HO的活性化学物, 再喷入锅炉或窑炉进行逆反应燃烧, 提 供给锅炉或窑炉所需的热能; 其中: 水在等离子体喷枪内先作为阴极(3 )、 阳极(1 ) 的冷却 剂, 然后汽化为水蒸汽, 利用水的汽化潜热吸收阴极 (3 ) 和阳极 (1 ) 的热量, 避免或减缓 阴极和阳极的烧蚀, 再把水蒸汽作为工作气或加热分解的对象, 经过电场电离、 分解和活化 成为活性化学物; 水蒸汽在等离子体喷枪内被加热到 4200°C以上, 使水分子得到全部分解, 由等离子体喷枪喷入锅炉或窑炉进行逆反应燃烧; 由等离子体喷枪喷入锅炉或窑炉的活性化 学物还兼作载热元件, 携带等离子体喷枪的电弧热量进入锅炉或窑炉, 提供给锅炉或窑炉所 需的热能。 本实施例的等离子体喷枪工作在转移电弧方式, 等离子体喷枪的阴极电源接口连 接到等离子体控制器电源的负极端口, 等离子体喷枪上的阳极电源接口分别连接到等离子体 控制器电源的引弧电源端口和主电源正极端口; 冷却水接口和工作水接口分别通过一段 20cm 以上长度的绝缘隔离管连接到供水系统, 运行时, 把空气作为工作气送入等离子体喷枪内的 气室, 然后进入放电区, 被电离为正离子和负离子, 成为等离子体电弧, 从等离子体喷枪的 喷口喷出; 同时, 把去离子水送入等离子体喷枪内的阳极, 吸收阳极的热量, 汽化为水蒸汽, 然后进入放电区, 被电离、 分解和活化成为 、 H、 02、 0和 H0的活性化学物, 从等离子体喷 枪的喷口喷出; 同时, 把自来水送入等离子体喷枪内的阴极, 吸收阴极的热量, 汽化为水蒸 汽, 然后进入放电区, 被电离、 分解和活化成为 H2、 H、 02、 0和 H0的活性化学物, 从等离子 体喷枪的喷口 (16) 喷出。 被分解和活化成为 H2、 H、 02、 0和 H0的活性化学物, 随等离子体 电弧一起喷出进入锅炉或窑炉的炉膛内。 Example 7 This Example after the arc plasma torch applications as a burner, a plasma torch water by thermal decomposition, is converted to H 2, H, 0 2, 0, HO active chemicals, and then into the boiler or The kiln is subjected to reverse reaction combustion to supply the heat energy required for the boiler or the kiln; wherein: the water is first used as a coolant for the cathode (3) and the anode (1) in the plasma lance, and then vaporized into water vapor, which is vaporized by water. The latent heat absorbs the heat of the cathode (3) and the anode (1), avoids or slows the ablation of the cathode and the anode, and then uses water vapor as a working gas or a subject of heating decomposition, which is ionized, decomposed and activated by the electric field to become an active chemical; The steam is heated to above 4200 ° C in the plasma spray gun to completely decompose the water molecules, and is injected into the boiler or kiln by the plasma spray gun for reverse reaction combustion; the active chemical injected into the boiler or furnace by the plasma spray gun is also As a heat carrier element, the arc heat carrying the plasma torch enters the boiler or furnace to provide the heat energy required for the boiler or furnace. The plasma spray gun of this embodiment operates in a transfer arc mode, the cathode power supply interface of the plasma spray gun is connected to the negative electrode port of the plasma controller power supply, and the anode power supply interface on the plasma spray gun is respectively connected to the arc ignition of the plasma controller power supply. The power port and the main power positive port; the cooling water port and the working water port are respectively connected to the water supply system through an insulating isolation pipe having a length of more than 20 cm, and when running, the air is sent as working gas into the air chamber in the plasma spray gun, and then enters The discharge region is ionized into positive ions and negative ions to become a plasma arc, which is ejected from the nozzle of the plasma spray gun; meanwhile, the deionized water is sent to the anode in the plasma spray gun to absorb the heat of the anode and vaporize into water vapor. Then enter the discharge zone, ionized, decomposed and activated into active chemicals of H, 0 2 , 0 and H0, which are ejected from the nozzle of the plasma spray gun; meanwhile, the tap water is fed into the cathode of the plasma torch, and the cathode is absorbed. Heat, vaporizes into water vapor, then enters the discharge zone, Ionization, decomposition and become activated H 2, H, 0 2, 0 , and H0 is the active chemical was ejected from the plasma torch nozzle (16). Active chemical that is decomposed and activated into H 2 , H, 0 2 , 0, and H0, with plasma The arc is ejected together into the furnace of the boiler or kiln.
上述实施例中: 阳极选用不锈钢材料, 阴极头选用不锈钢或紫铜内嵌钨棒材料, 枪筒选 用氧化铝陶瓷材料制作,阴极基座选用不锈钢材料制作;阳极喷口的孔径与孔长之比为 0. 8〜 3. 5, 优选 1. 5〜2; 阴极头前端面的直径小于或等于喷口的孔径; 阴极与阳极的最小间距不 少于 5mm; 等离子体喷枪采用抱匝固定方式安装在支架上使用; 供水系统连接等离子体喷枪 之间的绝缘隔离管选用玻璃管或陶瓷管。 In the above embodiment, the anode is made of stainless steel, the cathode head is made of stainless steel or copper embedded tungsten rod material, the barrel is made of alumina ceramic material, the cathode base is made of stainless steel material; the ratio of the aperture of the anode nozzle to the length of the hole is 0. 8~ 3. 5, preferably 1. 5~2; the diameter of the front end surface of the cathode head is less than or equal to the aperture of the nozzle; the minimum distance between the cathode and the anode is not less than 5 mm ; the plasma spray gun is mounted on the bracket by the anchoring method Use; The water supply system is connected to the insulating isolation tube between the plasma spray guns using a glass tube or a ceramic tube.

Claims

WO 2012/040998 权 利 要 求 书 PCT/CN2011/001249 WO 2012/040998 Claim PCT/CN2011/001249
1. 一种电弧等离子体喷枪, 包括枪体、 阴极和阳极, 其特征是电弧等离子体喷枪由阳 极 (1)、 阴极 (3)、 枪筒 (2)和后座 (4) 组成, 其中, 阳极 (1) 为中空环形体结构, 环形 体内有环形冷却槽 (1-1), 环形冷却槽 (1-1) 有冷却水接口 (15) 接入; 阴极 (3) 为中空 棒体结构, 棒体内有冷却腔(3-4), 冷却腔 (3-4) 有工作水接口 (3-3) 接入; 后座 (4) 为 圆盘体结构, 圆盘体的中心有过孔; 阳极(1)、 枪筒(2)和后座(4) 同轴心设置, 枪筒(2) 的后端连接在后座 (4) 上构成枪体, 阳极 (1) 连接在枪筒 (2) 的前端, 阳极 (1) 的环心 空间构成喷口 (16), 枪筒 (2) 的内空间构成气室 (14), 后座 (4) 构成枪筒 (2) 的后封闭 端; 阴极 (3) 的前端通过后座 (4) 上的过孔伸入到枪筒 (2) 内, 阴极 (3) 的前端与阳 极 (1)之间的空间形成放电空间; 阴极 (3) 的后部棒体在枪体之外, 工作水接口 (3-3) 由 枪体外接入阴极 (3) 的冷却腔 (3-4)。 An arc plasma torch comprising a gun body, a cathode and an anode, characterized in that the arc plasma torch is composed of an anode (1), a cathode (3), a barrel (2) and a rear seat (4), wherein The anode (1) has a hollow annular structure, an annular cooling groove (1-1) in the annular body, a cooling water connection (15) in the annular cooling groove (1-1), and a hollow rod structure in the cathode (3). There is a cooling chamber (3-4) in the rod body, a working water port (3-3) is connected to the cooling chamber (3-4), and a disc body structure in the rear seat (4), and a through hole in the center of the disc body; The anode (1), the barrel (2) and the rear seat (4) are concentrically arranged, the rear end of the barrel (2) is connected to the rear seat (4) to form a gun body, and the anode (1) is connected to the barrel ( 2) the front end, the annular space of the anode (1) constitutes the spout (16), the inner space of the barrel (2) constitutes the air chamber (14), and the rear seat (4) constitutes the rear closed end of the barrel (2); The front end of the cathode (3) protrudes into the barrel (2) through a through hole in the rear seat (4), and a discharge is formed between the front end of the cathode (3) and the anode (1). Room; a cathode (3) of the rear portion of the rod outside the body of the gun, the working water interface (3-3) the access cathode cooling chamber (3) of a gun in vitro (3-4).
2.根据权利要求 1所述的一种电弧等离子体喷枪,其特征是阳极(1)的环形冷却槽(1 - 1) 与喷口(16)之间的环壁上有冷却水汽化孔(1-2)和喷汽槽(1-3),其中,冷却水汽化孔(1-2) 为圆孔或方孔或三角形孔结构, 冷却水汽化孔(1-2)连通到喷汽槽(1-3)上, 喷汽槽(1 - 3) 为条形缝隙结构; 冷却水汽化孔 (1-2) 在环形冷却槽 (1-1) 的一侧, 冷却水汽化孔 (1 - 2) 和喷汽槽 (1-3)使环形冷却槽 (1-1) 与喷口 (16)之间的空间进行连通, 喷汽槽 (1-3) 以 切线方向进入喷口 (16)。  2. An arc plasma torch according to claim 1, characterized in that there is a cooling water vaporization hole in the ring wall between the annular cooling groove (1-1) of the anode (1) and the nozzle (16) (1) -2) and the steam venting tank (1-3), wherein the cooling water vaporizing hole (1-2) is a circular hole or a square hole or a triangular hole structure, and the cooling water vaporization hole (1-2) is connected to the steam venting groove ( 1-3), the steam vent (1 - 3) is a strip-shaped gap structure; the cooling water vaporization hole (1-2) is on one side of the annular cooling tank (1-1), and the cooling water vaporization hole (1 - 2) And the steam vent (1-3) communicates the space between the annular cooling tank (1-1) and the spout (16), and the steam vent (1-3) enters the spout (16) in a tangential direction.
3. 根据权利要求 1所述的一种电弧等离子体喷枪, 其特征是阴极 (3) 由阴极杆 (3a)、 阴极头 (3b) 和阴极帽 (3c) 组成, 其中, 阴极杆 (3a) 为管状结构, 管内空间构成冷却 腔 (3-4), 冷却腔 (3-4) 有工作水接口 (3-3)接入; 阴极头 (3b) 的前端为渐缩的圆锥面, 中部和后部为圆柱体; 阴极头 (3b) 的后部上有汽化肋片 (3b-l), 汽化肋片 (3b- 1) 为多片 方式环形设置, 汽化肋片 (3b-l) 之间的空隙构成汽化腔 (3-9), 汽化肋片 (3b-l) 上有装 配凸缘 (3b- 2); 阴极帽 (3c)把装配凸缘 (3b-2) 紧固在阴极杆(3a)前端的筒壁上, 阴极 头 (3b) 的前端伸出阴极帽 (3c), 阴极帽 (3c) 与阴极头 (3b) 之间的环槽空间构成喷汽 环 (3-8), 冷却腔(3-4) 的空间通过汽化腔 (3-9)连通到喷汽环 (3-8), 喷汽环 (3-8) 的 出口在气室 (14)。  3. An arc plasma torch according to claim 1, wherein the cathode (3) is composed of a cathode rod (3a), a cathode head (3b) and a cathode cap (3c), wherein the cathode rod (3a) In the tubular structure, the inner space of the tube constitutes a cooling chamber (3-4), and the cooling chamber (3-4) has a working water interface (3-3); the front end of the cathode head (3b) has a tapered conical surface, the middle portion and The rear part is a cylinder; the rear part of the cathode head (3b) has vaporization fins (3b-1), and the vaporization fins (3b-1) are arranged in a multi-piece annular shape, between the vaporization fins (3b-l) The gap constitutes a vaporization chamber (3-9), the vaporization fin (3b-1) has a fitting flange (3b-2), and the cathode cap (3c) fastens the fitting flange (3b-2) to the cathode rod ( 3a) On the wall of the front end, the front end of the cathode head (3b) protrudes from the cathode cap (3c), and the annular groove space between the cathode cap (3c) and the cathode head (3b) constitutes a steam ring (3-8). The space of the cooling chamber (3-4) is communicated to the steam ring (3-8) through the vaporization chamber (3-9), and the outlet of the steam ring (3-8) is in the gas chamber (14).
4. 根据权利要求 1所述的一种电弧等离子体喷枪, 其特征是用阴极基座 (18) 替代后 座 (4), 阴极基座 (18)构成枪筒 (2) 的后封闭端, 阴极基座 (18)为圆盘体设计, 圆盘体 的圆心上有过孔, 过孔构成阴极头 (3b) 的安装孔和冷却腔 (3-4), 阴极头 (3b) 的安装孔 在枪体内的一侧, 阴极帽 (3c) 把阴极头 (3b) 紧固在阴极基座 (18) 上; 阴极基座 (18) 的外侧有工作水接口 (3-3) 和阴极接线端 (22), 工作水接口 (3-3) 和冷却腔 (3-4) 同孔 设置。  4. An arc plasma torch according to claim 1, wherein the cathode base (18) is used to replace the rear seat (4), and the cathode base (18) constitutes a rear closed end of the barrel (2). The cathode base (18) is designed as a disc body having a through hole in the center of the disc body, and the through hole constitutes a mounting hole of the cathode head (3b) and a cooling cavity (3-4), and a mounting hole of the cathode head (3b) On the side of the gun body, the cathode cap (3c) fastens the cathode head (3b) to the cathode base (18); the outside of the cathode base (18) has a working water port (3-3) and a cathode terminal. (22), the working water port (3-3) and the cooling chamber (3-4) are set in the same hole.
5. 一种电弧等离子体喷枪, 其特征是由阳极(1)、 枪筒(2)、 阴极(3)和阴极基座(18) 组成, 阳极 (1)、 枪筒 (2)、 阴极 (3) 和阴极基座 (18) 同轴心设置, 枪筒 (2) 的后端连 接在阴极基座 (18) 上构成枪体, 阳极 (1)连接在枪筒 (2) 的前端, 枪筒 (2) 的内空间构 成气室 (14), 阴极 (3) 连接在阴极基座 (18), 阴极 (3) 与阳极 (1) 之间的空间构成放电 空间, 阴极基座 (18) 构成枪筒 (2) 的后封闭端, 其中: 阳极 (1) 为环形体结构, 环心空 间构成喷口 (16), 在阳极(1)的环形体上有汽化肋板(1-7), 汽化肋板(1-7)为多片方式, 各汽化肋板(1-7)以环心为中心呈环形阵列,各汽化肋板(1-7)之间的空间构成汽化槽(1-6); 枪筒 (2) 为圆筒体结构, 在枪筒 (2) 的筒壁上有通水孔 (25), 在枪筒 (2) 的前部有扩口 空间,扩口空间构成环形冷却槽(1-1); 阴极基座(18)为三层环壁圆筒结构, 阴极基座(18) 的内环壁构成阴极杆(3a), 中环壁与内环壁之间的空间为气室(14) 的一部分, 中环壁与外 环壁之间的空间构成阳极供水室 (24), 阳极供水室(24)有冷却水接口 (15)接入, 阳极供 水室 (24) 由通水孔 (25) 连通到环形冷却槽 (1-1), 中环壁与内环壁之间的气室 (14) 有 工作气接口 (19)接入, 阴极基座 (18) 的后端有工作水接口 (3-3), 工作水接口 (3-3)连 通到阴极的冷却腔 (3-4); 阴极 (3) 为圆柱体结构, 阴极 (3) 的前部有喷汽环 (3-8), 阴 极(3)的圆柱体内有冷却腔(3-4),阴极(3)的圆柱体上有汽化肋片(3b-l),汽化肋片(3b-l) 为多片方式, 汽化肋片 (3b-l) 以阴极 (3) 的轴心呈环形阵列, 各汽化肋片 (3b-l)之间的 空间构成汽化腔(3-9),汽化腔(3-9)与冷却腔(3-4)连通,汽化腔(3-9)通过喷汽环(3-8) 连通到喷口 (16)。 5. An arc plasma torch characterized by an anode (1), a barrel (2), a cathode (3) and a cathode base (18), an anode (1), a barrel (2), a cathode ( 3) Concentrically arranged with the cathode base (18), the rear end of the barrel (2) is connected to the cathode base (18) to form a gun body, and the anode (1) is connected to the front end of the barrel (2), the gun The inner space of the cylinder (2) constitutes a gas chamber (14), the cathode (3) is connected to the cathode base (18), and the space between the cathode (3) and the anode (1) constitutes a discharge space, and the cathode base (18) Forming the rear closed end of the barrel (2), wherein: the anode (1) is a ring-shaped structure, Between the nozzles (16), there are vaporized ribs (1-7) on the annular body of the anode (1), and the vaporized ribs (1-7) are in multiple pieces, and each vaporized rib (1-7) is looped. The heart is centered in an annular array, and the space between each vaporized rib (1-7) constitutes a vaporization groove (1-6); the barrel (2) is a cylindrical structure on the barrel wall of the barrel (2) There is a water hole (25), there is a flared space at the front of the barrel (2), the flared space constitutes an annular cooling groove (1-1); the cathode base (18) is a three-layer annular wall cylinder structure. The inner ring wall of the cathode base (18) constitutes a cathode rod (3a), the space between the middle ring wall and the inner ring wall is a part of the air chamber (14), and the space between the middle ring wall and the outer ring wall constitutes an anode water supply chamber (24), the anode water supply chamber (24) is connected to the cooling water port (15), and the anode water supply chamber (24) is connected to the annular cooling channel (1-1) by the water passing hole (25), the middle ring wall and the inner ring wall The gas chamber (14) has a working gas port (19) access, the back end of the cathode base (18) has a working water port (3-3), and the working water port (3-3) is connected to the cathode for cooling. Cavity (3-4); cathode (3) is a cylindrical structure, The cathode (3) has a steam ring (3-8) at the front, a cooling chamber (3-4) in the cylinder of the cathode (3), and a vaporized fin (3b-l) on the cylinder of the cathode (3). The vaporization fins (3b-l) are multi-piece, the vaporization fins (3b-1) are in an annular array with the axis of the cathode (3), and the space between the vaporization fins (3b-1) constitutes a vaporization chamber. (3-9), the vaporization chamber (3-9) is in communication with the cooling chamber (3-4), and the vaporization chamber (3-9) is connected to the nozzle (16) through the vapor ring (3-8).
6. 根据权利要求 5所述的一种电弧等离子体喷枪, 其特征是在枪筒 (2) 的前部扩口空 间中设置压缩线圈 (20a)或导电环 (20b), 阳极(1)通过压缩线圈 (20a) 或导电环 (20b) 与电源进行电气连接; 在枪筒 (2) 前部的筒壁内侧与阳极 (1) 的侧壁之间设置环形集汽 室 (1-8) 和喷汽槽 (1-3), 汽化槽 (1-6)连通到环形集汽室 (1-8), 环形集汽室 (1-8)连 通到喷汽槽 (1-3), 喷汽槽 (1-3) 连通到气室 (14) 或喷口 (16)。  6. An arc plasma torch according to claim 5, characterized in that a compression coil (20a) or a conductive ring (20b) is arranged in the front flared space of the barrel (2), and the anode (1) passes The compression coil (20a) or the conductive ring (20b) is electrically connected to the power source; an annular collecting chamber (1-8) is disposed between the inside of the barrel wall at the front of the barrel (2) and the side wall of the anode (1) and The steam vent (1-3), the vaporization tank (1-6) is connected to the annular steam collecting chamber (1-8), and the annular steam collecting chamber (1-8) is connected to the steam venting tank (1-3), and the steam is sprayed. The tank (1-3) is connected to the air chamber (14) or the spout (16).
7. 根据权利要求 5所述的一种电弧等离子体喷枪, 其特征是枪筒 (2) 和阴极基座 (18) 之间嵌套有过度件 (23), 过度件 (23) 构成阳极供水室 (24) 的外环壁。  7. An arc plasma torch according to claim 5, characterized in that an excess piece (23) is nested between the barrel (2) and the cathode base (18), and the excess piece (23) constitutes an anode water supply. The outer ring wall of the chamber (24).
8. 一种电弧等离子体喷枪, 其特征是由阳极(1)、 枪筒(2)、 阴极(3)和阴极基座(18) 组成, 阳极 (1)、 枪筒 (2)、 阴极 (3) 和阴极基座 (18) 同轴心设置, 枪筒 (2) 的后端连 接在阴极基座 (18) 上构成枪体, 阳极 (1)连接在枪筒 (2) 的前端, 枪筒 (2) 的内空间构 成气室 (14), 阴极 (3)连接在阴极基座 (18), 阴极 (3) 与阳极 (1) 之间的空间构成放电 空间, 阴极基座 (18) 构成枪筒 (2) 的后封闭端, 其中: 阳极 (1) 为环形体结构, 环心空 间构成喷口 (16), 在阳极(1)的环形体上有汽化肋板(1-7), 汽化肋板(1-7)为多片设置, 各汽化肋板(1-7)以环心为中心呈环形阵列,各汽化肋板(1-7)之间的空间构成汽化槽(1 - 6); 枪筒 (2) 由外筒 (2a)和内筒 (2b) 组成双层圆筒体结构, 内筒 (2b) 设置在外筒 (2a) 内 的中段, 外筒(2a)长于内筒(2b), 内筒(2b)的外壁与外筒(2a)的内壁之间构成气室(14) 的一部分, 在外筒 (2a) 的筒壁上有通水孔 (25), 在枪筒 (2) 的前部有扩口空间, 扩口空 间构成环形冷却槽 (1-1), 在枪筒 (2) 前部的筒壁内侧与阳极 (1) 的侧壁之间有环形集汽 室 (1-8), 环形集汽室 (1-8) 经通气孔 (28) 连通到气室 (14); 枪筒的外筒 (2a) 连接到 阴极基座 (18)上, 阴极基座 (18) 的内环壁构成阴极杆 (3a), 在枪筒的外筒 (2a)和阴极 基座 (18)之间嵌套有过度件 (23), 过度件(23) 构成阳极供水室 (24) 的外环壁, 阳极供 水室 (24) 有冷却水接口 (15) 接入, 阳极供水室 (24) 由通水孔 (25) 连通到环形冷却 槽 (1-1), 阴极基座 (18) 的后端有工作水接口 (3-3), 工作水接口 (3-3)连通到阴极的冷 却腔 (3-4); 阴极 (3) 为圆柱体结构, 阴极 (3) 的前部有喷汽环 (3-8), 阴极 (3) 的圆柱 体内有冷却腔 (3-4), 阴极 (3) 的圆柱体上有汽化肋片 (3b- 1), 汽化肋片 (3b- 1) 为多片 方式, 汽化肋片 (3b-l ) 以阴极 (3 ) 的轴心呈环形阵列, 各汽化肋片 (3b- 1 ) 之间的空间构 成汽化腔 (3-9), 汽化腔 (3-9 ) 与冷却腔 (3-4) 连通, 汽化腔 (3-9) 通过喷汽环 (3_8 ) 连通到喷口 (16); 在枪筒 (2 ) 的前部扩口空间中设置压缩线圈 (20a) 或导电环 (20b), 阳 极 (1 ) 通过压缩线圈 (20a) 或导电环 (20b) 与电源进行电气连接。 8. An arc plasma torch characterized by an anode (1), a barrel (2), a cathode (3) and a cathode base (18), an anode (1), a barrel (2), a cathode ( 3) Concentrically arranged with the cathode base (18), the rear end of the barrel (2) is connected to the cathode base (18) to form a gun body, and the anode (1) is connected to the front end of the barrel (2), the gun The inner space of the cylinder (2) constitutes a gas chamber (14), the cathode (3) is connected to the cathode base (18), and the space between the cathode (3) and the anode (1) constitutes a discharge space, and the cathode base (18) Forming a rear closed end of the barrel (2), wherein: the anode (1) is an annular body structure, the annular space constitutes a spout (16), and the annular body of the anode (1) has vaporized ribs (1-7), The vaporized ribs (1-7) are arranged in multiple pieces, and each vaporized rib (1-7) is an annular array centered on the center of the ring, and the space between each vaporized rib (1-7) constitutes a vaporization groove (1 - 6); The barrel (2) consists of a double cylinder structure consisting of an outer cylinder (2a) and an inner cylinder (2b). The inner cylinder (2b) is arranged in the middle section of the outer cylinder (2a), and the outer cylinder (2a) is longer than the inner cylinder Tube (2b), outer wall of inner tube (2b) A part of the air chamber (14) is formed between the inner walls of the outer cylinder (2a), and a water passage hole (25) is formed in the cylinder wall of the outer cylinder (2a), and a flared space is formed in the front portion of the barrel (2). The mouth space constitutes an annular cooling groove (1-1), and there is an annular collecting chamber (1-8) between the inner side of the barrel wall at the front of the barrel (2) and the side wall of the anode (1), and the annular collecting chamber ( 1-8) is connected to the air chamber (14) through the vent hole (28); the outer tube (2a) of the barrel is connected to the cathode base (18), and the inner ring wall of the cathode base (18) constitutes a cathode rod ( 3a), an excessive piece (23) is nested between the outer cylinder (2a) and the cathode base (18) of the barrel, and the excess piece (23) constitutes an outer ring wall of the anode water supply chamber (24), and the anode water supply chamber (24) With the cooling water port (15) connected, the anode water supply chamber (24) is connected to the annular cooling channel (1-1) through the water hole (25), and the working water port is provided at the rear end of the cathode base (18). (3-3), the working water port (3-3) is connected to the cooling chamber (3-4) of the cathode; the cathode (3) is a cylindrical structure, and the cathode (3) has a steam ring at the front (3-8) ), there is a cooling cavity (3-4) in the cylinder of the cathode (3), and the cathode (3) The cylinder has vaporization fins (3b-1), and the vaporization fins (3b-1) are multiple pieces. In a manner, the vaporization fins (3b-1) are in an annular array with the axis of the cathode (3), and the space between the vaporization fins (3b-1) constitutes a vaporization chamber (3-9), and the vaporization chamber (3-9) ) is connected to the cooling chamber (3-4), and the vaporization chamber (3-9) is connected to the nozzle (16) through the steam ring (3_8); a compression coil is provided in the front flared space of the barrel (2) (20a) Or the conductive ring (20b), the anode (1) is electrically connected to the power source through the compression coil (20a) or the conductive ring (20b).
9. 一种根据权利要求 1、 4、 5或 8所述电弧等离子体喷枪的应用方法, 其特征是把水通 过等离子体喷枪加热后再作为汽化剂送入气化炉内, 水在等离子体喷枪内的过程为: 先使水 作为等离子体喷枪的阴极(3)、 阳极(1 ) 的冷却剂, 然后汽化为水蒸汽, 利用水的汽化潜热 吸收阴极 (3) 和阳极 (1 ) 的热量, 避免或减缓阴极和阳极的烧蚀, 再把水蒸汽作为工作气 利用或作为被加热对象, 经过电场电离、 分解和活化成为活性化学物, 由等离子体喷枪喷入 气化炉内与炭进行化学反应生成合成气; 其中:  9. A method of applying an arc plasma torch according to claim 1, 4, 5 or 8, wherein the water is heated by a plasma torch and then sent to the gasifier as a vaporizer, the water being in the plasma The process in the spray gun is: first use water as the cathode of the plasma spray gun (3), the coolant of the anode (1), and then vaporize into water vapor, and absorb the heat of the cathode (3) and the anode (1) by utilizing the latent heat of vaporization of the water. To avoid or slow down the ablation of the cathode and anode, and then use the water vapor as the working gas or as the object to be heated, ionized, decomposed and activated by the electric field to become active chemicals, which are sprayed into the gasifier and carbon by the plasma spray gun. Chemical reaction to syngas; where:
在等离子体喷枪内的一部分水蒸汽作为枪体与等离子体电弧之间的隔离剂或冷却剂, 保 护枪体不被烧蚀;  A portion of the water vapor in the plasma torch acts as a release agent or coolant between the gun body and the plasma arc to protect the gun body from ablation;
水蒸汽在等离子体喷枪内被加热到 400CTC以上, 使水分子分解为 H2、 H、 02、 0和 H0的 活性化学物, 喷入气化炉的气化剂包括水分子分解的 H2、 H、 02、 0、 H0的活性化学物和未分 解的高温水蒸汽; The water vapor is heated to above 400 CTC in the plasma spray gun to decompose the water molecules into active chemicals of H 2 , H, 0 2 , 0 and H0. The gasification agent injected into the gasifier includes H 2 decomposed by water molecules. Active chemicals of H, 0 2 , 0, H0 and undecomposed high temperature water vapor;
由等离子体喷枪喷入气化炉的气化剂还兼作载热元件, 携带等离子体喷枪产生的热量进 入气化炉, 为气化炉提供热量;  The gasifying agent injected into the gasification furnace by the plasma spray gun also serves as a heat carrying element, and the heat generated by the carrying plasma spray gun enters the gasifier to supply heat to the gasifier;
所述的气化炉是指包括煤气化装置、 工业高分子废弃物气化装置、 废橡胶炼油的残炭气 化装置、 生活垃圾气化装置和生物质气化装置。  The gasification furnace refers to a carbonization gasification device including a coal gasification device, an industrial polymer waste gasification device, waste rubber refining, a domestic garbage gasification device, and a biomass gasification device.
10. 一种根据权利要求 1、 4、 5或 8所述电弧等离子体喷枪的应用方法, 其特征是把等 离子体喷枪作为燃烧器应用, 水通过等离子体喷枪加热分解后, 转化为 、 H、 02、 0、 H0的 活性化学物, 再喷入锅炉或窑炉进行逆反应燃烧, 提供给锅炉或窑炉所需的热能; 其中: 水在等离子体喷枪内先作为阴极(3)、 阳极(1 ) 的冷却剂, 然后汽化为水蒸汽, 利用水 的汽化潜热吸收阴极 (3) 和阳极 (1 ) 的热量, 避免或减缓阴极和阳极的烧蚀, 再把水蒸汽 作为工作气或加热分解的对象, 经过电场电离、 分解和活化成为活性化学物; 10. A method of applying an arc plasma torch according to claim 1, 4, 5 or 8, characterized in that the plasma spray gun is used as a burner, and the water is heated and decomposed by a plasma torch to be converted into H, The active chemicals of 0 2 , 0, and H0 are then injected into a boiler or kiln for reverse reaction combustion to provide the heat energy required for the boiler or furnace; wherein: water is first used as a cathode (3) and an anode in the plasma spray gun ( 1) The coolant is then vaporized into water vapor, which absorbs the heat of the cathode (3) and the anode (1) by the latent heat of vaporization of the water, avoids or slows the ablation of the cathode and the anode, and decomposes the water vapor as working gas or heat. An object that is ionized, decomposed, and activated by an electric field to become an active chemical;
水蒸汽在等离子体喷枪内被加热到 420CTC以上, 使水分子得到全部分解, 由等离子体喷 枪喷入锅炉或窑炉进行逆反应燃烧;  The water vapor is heated to above 420 CTC in the plasma spray gun to completely decompose the water molecules, and is sprayed into the boiler or kiln by the plasma spray gun for reverse reaction combustion;
由等离子体喷枪喷入锅炉或窑炉的活性化学物还兼作载热元件, 携带等离子体喷枪的电 弧热量进入锅炉或窑炉, 提供给锅炉或窑炉所需的热能。  The active chemical injected into the boiler or kiln by the plasma torch also doubles as a heat carrying element, and the arc heat carrying the plasma torch enters the boiler or furnace to provide the heat energy required for the boiler or furnace.
PCT/CN2011/001249 2010-09-28 2011-07-29 Electric arc plasma torch and application method thereof WO2012040998A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
CN2010105063371A CN102009949B (en) 2010-09-28 2010-09-28 Method for generating synthetic gas by water
CN201010506337.1 2010-09-28
CN201010514112.0 2010-10-04
CN 201010514112 CN101980588B (en) 2010-10-04 2010-10-04 Arc plasma gun

Publications (1)

Publication Number Publication Date
WO2012040998A1 true WO2012040998A1 (en) 2012-04-05

Family

ID=45891848

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2011/001249 WO2012040998A1 (en) 2010-09-28 2011-07-29 Electric arc plasma torch and application method thereof

Country Status (1)

Country Link
WO (1) WO2012040998A1 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103987183A (en) * 2014-06-01 2014-08-13 衢州昀睿工业设计有限公司 Plasma heating decomposer
CN104244556A (en) * 2014-10-15 2014-12-24 周开根 Combined type nozzle anode
CN112911778A (en) * 2019-11-19 2021-06-04 核工业西南物理研究院 Plasma generator for powder spheroidizing or fine coating
WO2022187916A1 (en) * 2021-03-12 2022-09-15 Paladini Paulo Roberto System for burning hydrogen and oxygen by electric induction of plasma in a pressure vessel
CN116622416A (en) * 2023-05-10 2023-08-22 中国科学技术大学 Method for generating high-temperature gas based on arc plasma torch

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE679280A (en) * 1965-04-09 1966-09-16
US3684911A (en) * 1970-08-25 1972-08-15 Giancarlo Perugini Plasma-jet generator for versatile applications
RU2039613C1 (en) * 1992-07-01 1995-07-20 Сибирская аэрокосмическая академия Plasmatron for depositing, mainly, refractory materials
CN201830542U (en) * 2010-10-04 2011-05-11 周开根 Arc plasma gun

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE679280A (en) * 1965-04-09 1966-09-16
US3684911A (en) * 1970-08-25 1972-08-15 Giancarlo Perugini Plasma-jet generator for versatile applications
RU2039613C1 (en) * 1992-07-01 1995-07-20 Сибирская аэрокосмическая академия Plasmatron for depositing, mainly, refractory materials
CN201830542U (en) * 2010-10-04 2011-05-11 周开根 Arc plasma gun

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103987183A (en) * 2014-06-01 2014-08-13 衢州昀睿工业设计有限公司 Plasma heating decomposer
CN104244556A (en) * 2014-10-15 2014-12-24 周开根 Combined type nozzle anode
CN112911778A (en) * 2019-11-19 2021-06-04 核工业西南物理研究院 Plasma generator for powder spheroidizing or fine coating
WO2022187916A1 (en) * 2021-03-12 2022-09-15 Paladini Paulo Roberto System for burning hydrogen and oxygen by electric induction of plasma in a pressure vessel
CN116622416A (en) * 2023-05-10 2023-08-22 中国科学技术大学 Method for generating high-temperature gas based on arc plasma torch

Similar Documents

Publication Publication Date Title
CN101980588B (en) Arc plasma gun
CN103200757B (en) Arc plasma torch
CN104202900B (en) A kind of interior arc plasma gun that adds thermal decomposition purposes
CN103906337B (en) A kind of plasma torch of medium heating use
CN103200758B (en) Arc plasma device
RU2633565C1 (en) Method and device for conjugated pyrolysis of biomass under pressure
CN202713769U (en) Internal arc plasma gun
CN104202899B (en) A kind of interior arc plasma gun for gasification furnace
WO2012040998A1 (en) Electric arc plasma torch and application method thereof
CN102980209B (en) Plasma catalysis ignition integrated nozzle
CN203851357U (en) Plasma heating decomposer
CN104470187A (en) Double-pole electric arc plasma torch used for water pyrolysis
CN103987183A (en) Plasma heating decomposer
CN201830542U (en) Arc plasma gun
CN104378903A (en) Cathode of microporous membrane structure and plasma pyrolysis water spraying gun
CN104902664B (en) Multi-stage series arc plasma ion spray gun
CN109868160B (en) Plasma nozzle for gasifying coal water slurry, gasifier and gasification method
CN205368263U (en) Self -circulation plasma gasifier
CN104869741B (en) A kind of plasma torch for being used to gasify
CN104363690B (en) A kind of plasma torch of two-step nozzle structure
CN204442819U (en) A kind of Plasma gasification spray gun
CN204168589U (en) A kind of negative electrode of microporous membrane structure and plasma pyrolysis water spray gun
CN111491889A (en) Process for the production of synthesis gas
CN204994051U (en) Be used for pneumatolytic plasma spray gun
CN204168590U (en) A kind of two stage electric arc plasma torch for pyrolysis water

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 11827896

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 11827896

Country of ref document: EP

Kind code of ref document: A1